STANDARD WIRING

PRACTICES MANUAL

SWPM-1590

10 OCTOBER 2003

REVISION 25 - 03 JUNE 2013

EMBRAER S.A - CAIXA POSTAL 8050

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Title

Loep (rev) * 1 Jun 03/13

Loep (rev) * 2 Jun 03/13

Loep (rev) * 3 Jun 03/13

Loep (rev) * 4 Jun 03/13

Loep (rev) * 5 Jun 03/13

Loep (rev) * 6 Jun 03/13

Loep (rev) * 7 Jun 03/13

Loep (rev) * 8 Jun 03/13

Loep (rev) * 9 Jun 03/13

Loep (rev) * 10 Jun 03/13

Toc 1 Feb 17/12

Toc 2 Nov 11/10

Lot 1 Feb 17/12

Lot 2 Jun 04/12

Lot 3 Jun 04/12

Lot 4 Feb 18/13

Lot 5 Feb 18/13

Lot 6 Blank Nov 11/10

Lof 1 Nov 11/08

Lof (rev) * 2 Jun 03/13

Lof 3 May 14/10

Lof 4 Feb 17/12

Lof (del) 4A Jun 30/04

Lof (del) 4B Blank Jun 30/04

Lof 5 Jun 04/12

Lof 6 Jun 04/12

Lof 7 Jun 04/12

Lof 8 Feb 18/13

Lof 9 Feb 18/13

Lof 10 Jun 04/12

Lof (rev) * 11 Jun 03/13

Lof 12 Blank Nov 11/10

Introduction 1 Feb 17/12

Introduction 2 Feb 17/12

Introduction 3 Oct 06/11

Introduction 4 Oct 08/12

Introduction 5 Oct 08/12

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PRACTICES MANUAL

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STANDARD WIRING

PRACTICES MANUAL

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revision are indicated by (del) *. Pages deleted by the previous revision are indicated by (del).

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STANDARD WIRING

PRACTICES MANUAL

Pages revised or added by the current revision are indicated by an asterisk (*). Pages deleted by the current

revision are indicated by (del) *. Pages deleted by the previous revision are indicated by (del).

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revision are indicated by (del) *. Pages deleted by the previous revision are indicated by (del).

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TABLE OF CONTENTS

SUBJECT

CHAPTER

SECTION

SUBJECT PAGE EFFECTIVITY

Standard Practices - Description................................................... 20-00-00 1 ALL

Identification of Wires and Cables - Description ........................... 20-01-02 1 ALL

Electrical and Electronic Symbols - Description............................ 20-01-04 1 ALL

Safety Practices - Maintenance Practices..................................... 20-10-00 1 ALL

Tooling Data - Description ............................................................. 20-20-00 1 ALL

Terminal Crimpers - Maintenance Practices.................................. 20-21-10 1 ALL

Contact Insertion and Removal Tools - Maintenance Practices ... 20-21-20 1 ALL

Component Data - Description ...................................................... 20-30-00 1 ALL

Connector MIL-C-5015 - Description............................................. 20-31-01 1 ALL

Connector MIL-C-26482, Series II - Description ........................... 20-31-02 1 ALL

Connector MIL-C-83723, Series III - Description .......................... 20-31-03 1 ALL

Connector MIL-C-38999, Series I and III - Description................. 20-31-04 1 ALL

Connector MIL-C-81659 - Description........................................... 20-31-05 1 ALL

Connector MIL-C-24308 - Description........................................... 20-31-06 1 ALL

Connector EPXB Series - Description........................................... 20-31-07 1 ALL

Connector ARINC 600 - Description.............................................. 20-31-08 1 ALL

Connector ARINC 404 - Description.............................................. 20-31-09 1 ALL

Connector EN 2997 - Description.................................................. 20-31-10 1 ALL

Connector Series 800 - Description .............................................. 20-31-11 1 ALL

Relay and Socket Assembly (Typical) - Maintenance Practices... 20-32-01 1 ALL

ICCs Relays (Typical) - Maintenance Practices............................ 20-32-02 1 ALL

Switches (Typical) - Maintenance Practices.................................. 20-33-01 1 ALL

Lighted Pushbutton Cap (Typical) - Maintenance Practices ......... 20-33-03 1 ALL

Rocker Switches (Typical) - Maintenance Practices ..................... 20-33-05 1 ALL

Potentiometers (Typical) - Maintenance Practices........................ 20-34-01 1 ALL

Circuit Breakers (Typical) - Maintenance Practices ...................... 20-35-01 1 ALL

Junction Modules (Typical) - Maintenance Practices.................... 20-35-03 1 ALL

Backshells (Typical) - Maintenance Practices............................... 20-36-01 1 ALL

Fuses (Typical) - Maintenance Practices ...................................... 20-37-01 1 ALL

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Coaxial Connectors - Maintenance Practices ............................... 20-38-01 1 ALL

Triaxial Connectors - Maintenance Practices................................ 20-38-02 1 ALL

Quadrax Contacts - Maintenance Practices.................................. 20-38-03 1 ALL

Modular Plug Connector - Maintenance Practices........................ 20-39-00 1 ALL

CONNECTOR-WIRE END FITTING - Maintenance Practices ..... 20-39-10 1 ALL

Assembly Practices - Description.................................................. 20-40-00 1 ALL

Harness Grommets - Maintenance Practices................................ 20-40-05 1 ALL

Heat Shrinkable Boot - Maintenance Practices............................. 20-40-10 1 ALL

Wire Termination Code - Description............................................. 20-41-10 1 ALL

Splices - Maintenance Practices ................................................... 20-41-20 1 ALL

Wire Stripping - Maintenance Practices ........................................ 20-41-30 1 ALL

Spare Wire - Maintenance Practices............................................. 20-41-40 1 ALL

Solder Sleeves - Maintenance Practices....................................... 20-41-50 1 ALL

Soldering Procedures - Maintenance Practices ............................ 20-43-10 1 ALL

Harness Ties - Maintenance Practices.......................................... 20-45-30 1 ALL

Installation Practices - Description ................................................ 20-50-00 1 ALL

Electrical Connectors Assembly - Maintenance Practices ............ 20-50-10 1 ALL

Clamping - Maintenance Practices................................................ 20-51-00 1 ALL

Electrical Connector Mating - Maintenance Practices................... 20-52-00 1 ALL

Maintenance Practices - Description............................................. 20-60-00 1 ALL

Harness Cleaning - Maintenance Practices .................................. 20-61-10 1 ALL

Electrical Connectors Cleaning - Maintenance Practices ............. 20-61-20 1 ALL

Requirements for EWIS Components Inspections and Checks -

Maintenance Practices................................................................... 20-62-00 1 ALL

Electrical Wiring Test - Maintenance Practices ............................. 20-64-00 1 ALL

Preventive Maintenance for EWIS - Maintenance Practices ........ 20-67-00 1 ALL

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REQUIREMENTS FOR EWIS COMPONENTS INSPECTIONS AND CHECKS -

MAINTENANCE PRACTICES

1. General

A. This procedure obeys the EWIS ICA requirement.

B. This section gives the general rules for the inspection and check of the EWIS components .

(1) Refer to the SWPM 20-45-30 for electrical harness routing/segregation information.

(2) Refer to the SWPM 20-51-00 for electrical harness support information.

(3) Refer to the SWPM 20-67-00 to prevent damage during maintenance.

(4) Refer to the SWPM 20-61-10 for cleaning procedure information.

2. References

REFERENCE DESIGNATION

SWPM 20-45-30 Harness Ties - Maintenance Practices

SWPM 20-51-00 Clamping - Maintenance Practices

SWPM 20-61-10 Harness Cleaning - Maintenance Practices

SWPM 20-67-00 Preventive Maintenance for EWIS - Maintenance

Practices

3. General Visual Inspection - Maintenance Practices

1. A. General Visual Inspection (GVI) Definition.

A. A visual examination of an interior or exterior area, installation, or assembly to detect obvious

damage, failure, or irregularity. This level of inspection is made from within touching distance

unless otherwise specified. A mirror may be necessary to enhance visual access to all exposed

surfaces in the inspection area. This level of inspection is made under normally available lighting

conditions such as daylight, hangar lighting, flashlight, or droplight and may require removal or

opening of access panels or doors. Stands, ladders, or platforms may be required to gain

proximity to the area being checked.

NOTE: Do not remove the system LRUs, during the visual inspections. This action should be

done only if it is necessary to get access to the area/zone that will be inspected.

NOTE: Do not remove the connector or harness protection devices, during the visual inspections. This action should be done only if damage or repairs occur.

NOTE: Do a 360° inspection of the harness.

B. Do a GVI of the EWIS components.

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(1) Do a check for:

(a) damage

(b) corrosion

(c) oxidation

(d) deformation

(e) incorrect installation

(f) loose bundles

(g) missing parts

(h) missing cable ties and tapes

(i) missing or damaged grommets

(j) chafing between the bundles or between the bundles and the structure

(k) bundles attachment (clamps, lacing tape, harness supports); if they are correctly

installed and with no deformations.

(l) damage to the wire insulation and harness protection

(m) inappropriate segregation

(n) fluid contamination

(o) dust and lint accumulation

(p) metal shaving contamination

(q) swarf contamination

(r) overheating

(s) cable tie missing in the backshell

(t) connector backshell installation

(u) missing connector lockwire

(v) incorrect retention of the cables in the backshells

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4. Detailed Visual Inspection - Maintenance Practices

1. Detailed Visual Inspection (DET) Definition

A. An intensive examination of a specific item, installation or assembly to detect damage, failure or

irregularity. Available lighting is normally supplemented with a direct source of good lighting at an

intensity deemed appropriate. Inspection aids such as mirrors, magnifying lenses, etc.

(1) A DET should be done when it is needed tactile assessment in the assembly or component.

(2) A DET can require both the removal or moving of the item.

B. When a DET is done, the items given in this section should be inspected additionally to the items

given in a GVI.

(1) Do a DET of these components as given below:

(a) Electrical Harnesses

1 Make sure that the harness is protected against chafing or abrasion in those

locations where contact with sharp surfaces or other wires can damage the

insulation.

2 Make sure that the harness is adequately routed, referring to the EMC classification.

3 Make sure that the bundle does not move in the clamp when a light force is

applied to the bundle.

4 Make sure that the clamp/support size fits the bundle.

(b) Connectors

1 Make sure that the connectors are correctly engaged.

2 Make sure that the contacts are correctly locked.

3 Make sure the connector backshell is correctly installed by lightly pulling the lock

wire (if installed).

4 Make sure that there is no connector pins deformation.

NOTE: The connector pins should be only inspected when the connector was

previously disconnected to perform other maintenance activity.

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