# STANDARD WIRING PRACTICES MANUAL

SWPM-1590 10 OCTOBER 2003
REVISION 25 - 03 JUNE 2013 EMBRAER S.A - CAIXA POSTAL 8050 12227-901 SAO JOSE DOS CAMPOS - S.P. BRASIL PHONE: + + 55 123927-7517 FAX: + + 55 123927-7546 http://www.embraer.com e-mail: distrib@embraer.com.br

In connection with the use of this document, Embraer does not provide any express or implied warranties and expressly disclaims any warranty of merchantability or fitness for a particular purpose. Copyright © 2013 by EMBRAER S.A. All rights reserved.CHAPTER SECTION SUBJECT PAGE DATE

Title Loep (rev) 

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### * 10 Jun 03/13 Toc 1 Feb 17/12 Toc 2 Nov 11/10 Lot 1 Feb 17/12 Lot 2 Jun 04/12 Lot 3 Jun 04/12 Lot 4 Feb 18/13 Lot 5 Feb 18/13 Lot 6 Blank Nov 11/10 Lof 1 Nov 11/08 Lof (rev) 

### * 2 Jun 03/13 Lof 3 May 14/10 Lof 4 Feb 17/12 Lof (del) 4A Jun 30/04 Lof (del) 4B Blank Jun 30/04 Lof 5 Jun 04/12 Lof 6 Jun 04/12 Lof 7 Jun 04/12 Lof 8 Feb 18/13 Lof 9 Feb 18/13 Lof 10 Jun 04/12 Lof (rev) 

### * 11 Jun 03/13 Lof 12 Blank Nov 11/10 Introduction 1 Feb 17/12 Introduction 2 Feb 17/12 Introduction 3 Oct 06/11 Introduction 4 Oct 08/12 Introduction 5 Oct 08/12 Introduction 6 Blank Oct 06/11 20-00-00 1 Oct 10/03 20-00-00 2 Blank Oct 10/03 20-01-02 1 Nov 11/08 20-01-02 2 Nov 11/08 20-01-02 3 Feb 18/13 20-01-02 4 Feb 18/13 CHAPTER SECTION SUBJECT PAGE DATE

20-01-02 5 Feb 18/13 20-01-02 6 Nov 11/08 20-01-02 7 Nov 11/08 20-01-02 8 Nov 11/08 20-01-02 9 Nov 11/08 20-01-02 10 Nov 11/08 20-01-02 11 Nov 11/08 20-01-02 12 Nov 11/08 20-01-02 13 Nov 11/08 20-01-02 14 Nov 11/08 20-01-02 15 Nov 11/08 20-01-02 16 Nov 11/08 20-01-02 17 Nov 11/08 20-01-02 18 Nov 11/08 20-01-02 19 Feb 18/13 20-01-02 20 Feb 18/13 20-01-02 21 May 14/10 20-01-02 22 Nov 11/08 20-01-02 23 Nov 11/08 20-01-02 24 Nov 11/08 20-01-02 25 Nov 11/08 20-01-02 26 Nov 11/08 20-01-02 27 Nov 11/08 20-01-02 28 Nov 11/08 20-01-02 29 Nov 11/08 20-01-02 30 Nov 11/08 20-01-02 31 Nov 11/08 20-01-02 32 Nov 11/08 20-01-02 33 Nov 11/08 20-01-02 34 Nov 11/08 20-01-02 35 Nov 11/08 20-01-02 36 Blank Nov 11/08 20-01-04 1 Oct 10/03 20-01-04 2 Dec 30/05 20-01-04 3 Dec 30/04 20-01-04 4 Dec 30/05 20-01-04 5 Dec 30/04 20-01-04 6 Dec 30/04 20-01-04 7 Dec 30/04 20-01-04 8 Dec 30/04 20-01-04 9 Dec 30/04 20-01-04 10 Dec 30/04 20-01-04 11 Dec 30/04 20-01-04 12 Blank Dec 30/04 20-10-00 1 Oct 10/03 

## STANDARD WIRING PRACTICES MANUAL

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20-10-00 2 Jun 04/12 20-10-00 3 Oct 10/03 20-10-00 4 Blank Oct 10/03 20-20-00 1 Oct 10/03 20-20-00 2 Blank Oct 10/03 20-21-10 1 Jan 30/07 20-21-10 2 Jun 30/06 20-21-10 3 Jun 30/06 20-21-10 4 Jun 30/06 20-21-10 5 Jun 30/06 20-21-10 6 Jun 30/06 20-21-10 7 Jun 30/06 20-21-10 8 Jun 30/06 20-21-10 9 Jun 30/06 20-21-10 10 Jun 30/06 20-21-10 11 Jun 30/06 20-21-10 12 Jun 30/06 20-21-10 13 Jun 30/06 20-21-10 14 Jun 30/06 20-21-10 15 Jun 30/06 20-21-10 16 Jun 30/06 20-21-10 17 Jun 30/06 20-21-10 18 Jun 30/06 20-21-10 19 Jun 30/06 20-21-10 20 Jun 30/06 20-21-10 21 Jun 30/06 20-21-10 22 Jun 30/06 20-21-10 23 Jun 30/06 20-21-10 24 Jun 30/06 20-21-10 25 Jun 30/06 20-21-10 26 Jun 30/06 20-21-10 27 Jun 30/06 20-21-10 28 Jun 30/06 20-21-10 29 Jun 30/06 20-21-10 30 Jun 30/06 20-21-10 31 Jun 30/06 20-21-10 32 Jun 30/06 20-21-10 33 Jun 30/06 20-21-10 34 Jun 30/06 20-21-10 35 Jun 30/06 20-21-10 36 Jun 30/06 20-21-10 37 Jun 30/06 20-21-10 38 Jun 30/06 20-21-10 39 Jun 30/06 20-21-10 40 Jun 30/06 CHAPTER SECTION SUBJECT PAGE DATE
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### * 1 Jun 03/13 20-21-20 2 Jan 30/07 20-21-20 3 Jan 30/07 20-21-20 4 Nov 11/10 20-21-20 5 Jan 30/07 20-21-20 (rev) 

### * 6 Jun 03/13 20-21-20 7 Jun 02/11 20-21-20 8 Jan 30/07 20-21-20 9 Jan 30/07 20-21-20 10 Jan 30/07 20-21-20 11 Jan 30/07 20-21-20 12 Jan 30/07 20-21-20 13 Jan 30/07 20-21-20 14 Jan 30/07 20-21-20 15 Jan 30/07 20-21-20 16 Jun 02/11 20-21-20 17 May 14/10 20-21-20 18 May 14/10 20-30-00 1 Oct 10/03 20-30-00 2 Blank Oct 10/03 20-31-01 1 Feb 17/12 20-31-01 2 Feb 17/12 20-31-01 3 Oct 08/12 20-31-01 4 Oct 08/12 20-31-01 5 Oct 08/12 20-31-01 6 Oct 08/12 20-31-01 7 Oct 08/12 20-31-01 8 Oct 08/12 20-31-01 9 Oct 10/03 20-31-01 10 Blank Oct 10/03 20-31-02 1 Oct 10/03 20-31-02 2 Oct 10/03 20-31-02 3 Oct 08/12 20-31-02 4 Oct 08/12 20-31-02 5 Oct 08/12 20-31-02 6 Oct 10/03 20-31-03 1 Oct 10/03 20-31-03 2 Oct 10/03 20-31-03 3 Oct 08/12 20-31-03 4 Oct 08/12 20-31-03 5 Oct 10/03 20-31-03 6 Blank Oct 10/03 20-31-04 1 Oct 10/03 20-31-04 2 Oct 10/03 20-31-04 3 Oct 10/03 

## STANDARD WIRING PRACTICES MANUAL

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20-31-09 7 Oct 10/03 20-31-09 8 Blank Oct 10/03 20-31-10 1 Oct 10/03 20-31-10 2 Oct 10/03 20-31-10 3 Oct 10/03 20-31-10 4 Oct 10/03 20-31-10 5 Oct 10/03 20-31-10 6 Oct 10/03 20-31-11 1 Oct 10/03 20-31-11 2 Oct 10/03 20-31-11 3 Oct 10/03 20-31-11 4 Oct 10/03 20-32-01 1 Feb 17/12 20-32-01 2 Feb 17/12 20-32-01 3 Feb 17/12 20-32-01 4 Feb 17/12 20-32-01 5 Feb 17/12 20-32-01 6 Feb 17/12 20-32-01 7 Feb 17/12 20-32-01 8 Feb 18/13 20-32-02 1 Dec 10/07 20-32-02 2 Oct 06/11 20-32-02 3 Oct 06/11 20-32-02 4 Dec 10/07 20-32-02 5 Dec 10/07 20-32-02 6 Blank Dec 10/07 20-33-01 1 Mar 01/04 20-33-01 2 Mar 01/04 20-33-01 3 Dec 30/05 20-33-01 (rev) 

### * 4 Jun 03/13 20-33-01 5 Feb 17/12 20-33-01 (rev) 

### * 6 Jun 03/13 20-33-01 7 Feb 17/12 20-33-01 8 Dec 30/05 20-33-01 9 Dec 30/05 20-33-01 10 Dec 30/05 20-33-01 11 Dec 30/05 20-33-01 12 Blank Oct 10/03 20-33-03 1 Nov 11/09 20-33-03 2 Nov 11/09 20-33-03 3 Nov 11/09 20-33-03 4 Nov 11/09 20-33-05 1 Oct 10/03 20-33-05 2 Oct 10/03 20-33-05 3 Oct 10/03 

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20-33-05 4 Oct 10/03 20-34-01 1 Mar 01/04 20-34-01 2 Dec 30/05 20-34-01 3 Jun 30/04 20-34-01 4 Oct 10/03 20-35-01 1 Dec 30/04 20-35-01 2 Dec 30/04 20-35-01 3 Jun 04/12 20-35-01 (del) 3 Dec 30/04 20-35-01 (del) 3 Blank Dec 30/04 20-35-01 4 Jun 04/12 20-35-01 5 Jun 04/12 20-35-01 6 Jun 04/12 20-35-01 7 Jun 04/12 20-35-01 8 Jun 04/12 20-35-01 9 Jun 04/12 20-35-01 10 Jun 04/12 20-35-01 (del) 10A Dec 30/04 20-35-01 (del) 10B Blank Dec 30/04 20-35-01 11 Jun 04/12 20-35-01 12 Jun 04/12 20-35-01 13 Jun 04/12 20-35-01 14 Jun 04/12 20-35-01 15 Jun 04/12 20-35-01 16 Jun 04/12 20-35-01 17 Jun 04/12 20-35-01 18 Jun 04/12 20-35-01 19 Jun 04/12 20-35-01 20 Jun 04/12 20-35-01 21 Jun 04/12 20-35-01 22 Jun 04/12 20-35-01 (del) 22A Dec 30/04 20-35-01 (del) 22B Blank Dec 30/04 20-35-01 23 Jun 04/12 20-35-01 24 Jun 04/12 20-35-01 25 Jun 04/12 20-35-01 26 Jun 04/12 20-35-01 27 Jun 04/12 20-35-01 28 Jun 04/12 20-35-01 29 Jun 04/12 20-35-01 30 Jun 04/12 20-35-01 31 Jun 04/12 20-35-01 32 Jun 04/12 20-35-01 33 Jun 04/12 20-35-01 34 Jun 04/12 CHAPTER SECTION SUBJECT PAGE DATE

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### * 22 Jun 03/13 20-41-10 23 Feb 17/12 

## STANDARD WIRING PRACTICES MANUAL

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## STANDARD WIRING PRACTICES MANUAL

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### TABLE OF CONTENTS

SUBJECT CHAPTER SECTION SUBJECT PAGE EFFECTIVITY
Standard Practices - Description................................................... 20-00-00 1 ALL Identification of Wires and Cables - Description ........................... 20-01-02 1 ALL Electrical and Electronic Symbols - Description............................ 20-01-04 1 ALL Safety Practices - Maintenance Practices..................................... 20-10-00 1 ALL Tooling Data - Description ............................................................. 20-20-00 1 ALL Terminal Crimpers - Maintenance Practices.................................. 20-21-10 1 ALL

Contact Insertion and Removal Tools - Maintenance Practices ... 20-21-20 1 ALL Component Data - Description ...................................................... 20-30-00 1 ALL Connector MIL-C-5015 - Description............................................. 20-31-01 1 ALL Connector MIL-C-26482, Series II - Description ........................... 20-31-02 1 ALL Connector MIL-C-83723, Series III - Description .......................... 20-31-03 1 ALL Connector MIL-C-38999, Series I and III - Description................. 20-31-04 1 ALL Connector MIL-C-81659 - Description........................................... 20-31-05 1 ALL Connector MIL-C-24308 - Description........................................... 20-31-06 1 ALL Connector EPXB Series - Description........................................... 20-31-07 1 ALL Connector ARINC 600 - Description.............................................. 20-31-08 1 ALL Connector ARINC 404 - Description.............................................. 20-31-09 1 ALL Connector EN 2997 - Description.................................................. 20-31-10 1 ALL Connector Series 800 - Description .............................................. 20-31-11 1 ALL Relay and Socket Assembly (Typical) - Maintenance Practices... 20-32-01 1 ALL ICCs Relays (Typical) - Maintenance Practices............................ 20-32-02 1 ALL Switches (Typical) - Maintenance Practices.................................. 20-33-01 1 ALL Lighted Pushbutton Cap (Typical) - Maintenance Practices ......... 20-33-03 1 ALL Rocker Switches (Typical) - Maintenance Practices ..................... 20-33-05 1 ALL Potentiometers (Typical) - Maintenance Practices........................ 20-34-01 1 ALL Circuit Breakers (Typical) - Maintenance Practices ...................... 20-35-01 1 ALL Junction Modules (Typical) - Maintenance Practices.................... 20-35-03 1 ALL Backshells (Typical) - Maintenance Practices............................... 20-36-01 1 ALL Fuses (Typical) - Maintenance Practices ...................................... 20-37-01 1 ALL 

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Coaxial Connectors - Maintenance Practices ............................... 20-38-01 1 ALL

Triaxial Connectors - Maintenance Practices................................ 20-38-02 1 ALL
Quadrax Contacts - Maintenance Practices.................................. 20-38-03 1 ALL Modular Plug Connector - Maintenance Practices........................ 20-39-00 1 ALL

CONNECTOR-WIRE END FITTING - Maintenance Practices ..... 20-39-10 1 ALL Assembly Practices - Description.................................................. 20-40-00 1 ALL

Harness Grommets - Maintenance Practices................................ 20-40-05 1 ALL

Heat Shrinkable Boot - Maintenance Practices............................. 20-40-10 1 ALL Wire Termination Code - Description............................................. 20-41-10 1 ALL Splices - Maintenance Practices ................................................... 20-41-20 1 ALL Wire Stripping - Maintenance Practices ........................................ 20-41-30 1 ALL Spare Wire - Maintenance Practices............................................. 20-41-40 1 ALL

Solder Sleeves - Maintenance Practices....................................... 20-41-50 1 ALL Soldering Procedures - Maintenance Practices ............................ 20-43-10 1 ALL

Harness Ties - Maintenance Practices.......................................... 20-45-30 1 ALL Installation Practices - Description ................................................ 20-50-00 1 ALL Electrical Connectors Assembly - Maintenance Practices ............ 20-50-10 1 ALL Clamping - Maintenance Practices................................................ 20-51-00 1 ALL Electrical Connector Mating - Maintenance Practices................... 20-52-00 1 ALL Maintenance Practices - Description............................................. 20-60-00 1 ALL Harness Cleaning - Maintenance Practices .................................. 20-61-10 1 ALL Electrical Connectors Cleaning - Maintenance Practices ............. 20-61-20 1 ALL Requirements for EWIS Components Inspections and Checks - Maintenance Practices................................................................... 20-62-00 1 ALL Electrical Wiring Test - Maintenance Practices ............................. 20-64-00 1 ALL

Preventive Maintenance for EWIS - Maintenance Practices ........ 20-67-00 1 ALL 

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## REQUIREMENTS FOR EWIS COMPONENTS INSPECTIONS AND CHECKS - MAINTENANCE PRACTICES

1. General

A. This procedure obeys the EWIS ICA requirement.

B. This section gives the general rules for the inspection and check of the EWIS components .

(1) Refer to theSWPM 20-45-30for electrical harness routing/segregation information.

(2) Refer to theSWPM 20-51-00for electrical harness support information.

(3) Refer to theSWPM 20-67-00to prevent damage during maintenance.

(4) Refer to theSWPM 20-61-10for cleaning procedure information.

2. References

REFERENCE DESIGNATION

SWPM 20-45-30 Harness Ties - Maintenance Practices

SWPM 20-51-00 Clamping - Maintenance Practices

SWPM 20-61-10 Harness Cleaning - Maintenance Practices

SWPM 20-67-00 Preventive Maintenance for EWIS - Maintenance Practices



### 3. General Visual Inspection - Maintenance Practices

1. A. General Visual Inspection (GVI) Definition.

A. A visual examination of an interior or exterior area, installation, or assembly to detect obvious damage, failure, or irregularity. This level of inspection is made from within touching distance unless otherwise specified. A mirror may be necessary to enhance visual access to all exposed surfaces in the inspection area. This level of inspection is made under normally available lighting conditions such as daylight, hangar lighting, flashlight, or droplight and may require removal or opening of access panels or doors. Stands, ladders, or platforms may be required to gain proximity to the area being checked.

NOTE: Do not remove the system LRUs, during the visual inspections. This action should be done only if it is necessary to get access to the area/zone that will be inspected.

NOTE: Do not remove the connector or harness protection devices, during the visual inspections. This action should be done only if damage or repairs occur.

NOTE: Do a 360° inspection of the harness.

B. Do a GVI of the EWIS components. 

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### (1) Do a check for:

(a) damage

(b) corrosion

(c) oxidation

(d) deformation

(e) incorrect installation

(f) loose bundles

(g) missing parts

(h) missing cable ties and tapes

(i) missing or damaged grommets

(j) chafing between the bundles or between the bundles and the structure

(k) bundles attachment (clamps, lacing tape, harness supports); if they are correctly installed and with no deformations.

(l) damage to the wire insulation and harness protection

(m) inappropriate segregation

(n) fluid contamination

(o) dust and lint accumulation

(p) metal shaving contamination

(q) swarf contamination

(r) overheating

(s) cable tie missing in the backshell

(t) connector backshell installation

(u) missing connector lockwire

(v) incorrect retention of the cables in the backshells 

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### 4. Detailed Visual Inspection - Maintenance Practices

1. Detailed Visual Inspection (DET) Definition

A. An intensive examination of a specific item, installation or assembly to detect damage, failure or irregularity. Available lighting is normally supplemented with a direct source of good lighting at an intensity deemed appropriate. Inspection aids such as mirrors, magnifying lenses, etc.

(1) A DET should be done when it is needed tactile assessment in the assembly or component.

(2) A DET can require both the removal or moving of the item.

B. When a DET is done, the items given in this section should be inspected additionally to the items given in a GVI.

(1) Do a DET of these components as given below:

(a) Electrical Harnesses

1 Make sure that the harness is protected against chafing or abrasion in those locations where contact with sharp surfaces or other wires can damage the insulation.

2 Make sure that the harness is adequately routed, referring to the EMC classification.

3 Make sure that the bundle does not move in the clamp when a light force is applied to the bundle.

4 Make sure that the clamp/support size fits the bundle.

(b) Connectors

1 Make sure that the connectors are correctly engaged.

2 Make sure that the contacts are correctly locked.

3 Make sure the connector backshell is correctly installed by lightly pulling the lock wire (if installed).

4 Make sure that there is no connector pins deformation.

NOTE:The connector pins should be only inspected when the connector was previously disconnected to perform other maintenance activity. 

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