# Patent

## Title
Photoresist composition and method for producing photoresist pattern

## Abstract

A photoresist composition comprising:

    
    
        a resin (A1) which has an acid-labile group;
        a resin (A2) which comprises a structural unit represented by formula (I);
    
    






wherein R1 represents a C1-C13 fluorinated saturated hydrocarbon group,

    A1 represents a single bond, a C1-C6 alkanediyl group, or *-A2-X1-(A3-X2)a-(A4)b-, and
    R2 represents a C1-C18 hydrocarbon group; and
    
        an acid generator.

## Background
This nonprovisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2014-252630 filed in JAPAN on Dec. 15, 2014, the entire contents of which are hereby incorporated by reference.
TECHNICAL FIELD
This disclosure relates to a photoresist composition and a method for producing a photoresist pattern.
BACKGROUND ART


    JP2014-044414A1 mentions a photoresist composition which comprises a resin having a structural unit of the following formula.






    JP2007-140228A1 mentions a resin having structural units of the following formulae.






SUMMARY
The invention of the disclosure relates to the following:

    <1> A photoresist composition comprising:
    
        a resin (A1) which has an acid-labile group;
        a resin (A2) which has a structural unit represented by formula (I);
    
    






wherein R1 represents a C1-C13 fluorinated saturated hydrocarbon group,

    A1 represents a single bond, a C1-C6 alkanediyl group, or *-A2-X1-(A3-X2)a-(A4)b-, where * represents a binding site to an oxygen atom, A2, A3 and A4 each independently represent a C1 to C6 alkanediyl group, X1 and X2 each independently represent —O—, —CO—O— or —O—CO—, “a” represents 0 or 1 and “b” represents 0 or 1, and
    R2 represents a C1-C18 hydrocarbon group; and
    
        an acid generator.
    
    
    <2> The photoresist composition according to <1>, wherein the resin (A2) has the structural unit represented by formula (I) in an amount of 50% to 100% by mole of all the structural units of the resin (A2).
    <3> The photoresist composition according to <1> or <2>, wherein the resin (A2) consists of the structural unit represented by formula (I).
    <4> The photoresist composition according to any one of <1> to <3>, further containing a salt which generates an acid weaker in acidity than an acid generated from the acid generator.
    <5> A process for producing a photoresist pattern having the following steps (1) to (5):
    
        (1) a step of applying the photoresist composition according to any one of <1> to <4> on a substrate,
        (2) a step of forming a composition film by drying the composition,
        (3) a step of exposing the composition film to radiation,
        (4) a step of baking the exposed composition film, and
        (5) a step of developing the baked composition film, thereby forming the photoresist pattern.
    
    




DESCRIPTION OF PREFERRED EMBODIMENTS
The photoresist composition of the disclosure will be illustrated.
In the specification, the term “(meth)acrylic monomer” means a monomer having a structure of “CH2═CH—CO—” or “CH2═C(CH3)—CO—”, as well as “(meth)acrylate” and “(meth)acrylic acid” mean “an acrylate or methacrylate” and “an acrylic acid or methacrylic acid,” respectively. Herein, chain structure groups include those having a linear structure and those having a branched structure.
The indefinite articles “a” and “an” are taken as the same meaning as “one or more”.
The term “solid components” means components other than solvents in a resist composition.
The photoresist composition of the disclosure contains
a resin (A1) which has an acid-labile group;
a resin (A2) which has a structural unit represented by formula (I); and
an acid generator.
Herein, the resin (A1) is defined as a resin which has no structural unit represented by formula (I) but an acid-labile group. The resin which has both an acid-labile group and a structural unit represented by formula (I) is defined as “resin (A2)”.
The resin (A1) usually has a structural unit having an acid-labile group which structural unit is sometimes referred to as “structural unit (a1)”. The resin (A1) may further have a structural unit having no acid-labile group.
The structural unit (a1) is derived from a monomer having an acid-labile group which is sometimes referred to as “monomer (a1)”.
Herein, the “acid-labile group” means a functional group having a leaving group which is removed therefrom by contacting with an acid to give a hydrophilic group such as a hydroxy group or carboxy group.
Specific examples of the acid-labile group include a group represented by the formula (1):




wherein Ra1, Ra2 and Ra3 each independently represent a C1-C8 alkyl group, a C3-C20 alicyclic hydrocarbon group or a combination of them, or Ra1 and Ra2 may be bonded each other to form a C3-C20 divalent alicyclic hydrocarbon group together with the carbon atom bonded to both of them, “na” represents an integer of 0 or 1, and * represents a binding site,

and a group represented by the formula (2):





wherein Ra1′ and Ra2′ each independently represent a hydrogen atom or a C1-C12 hydrocarbon group, and Ra3′ represents a C1-C20 hydrocarbon group, or Ra3′ is bonded to Ra1′ or Ra2′ to form a C2-C20 divalent heterocyclic group with a carbon atom and X bonded thereto, a methylene group in the divalent heterocyclic group may be replaced by —O— or —S—, X represents an oxygen atom or a sulfur group, and * represents a binding position.

Specific examples of the C1-C8 alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group and an octyl group.
The alicyclic hydrocarbon group may be monocyclic or polycyclic. Examples of the alicyclic hydrocarbon group include a monocyclic alicyclic hydrocarbon group such as a C3-C20 cycloalkyl group (e.g. a cyclopentyl group, a cyclohexyl group, a methylcyclohexyl group, a dimethylcyclohexyl group, a cycloheptyl group and a cyclooctyl group) and a polycyclic alicyclic hydrocarbon group such as a decahydronaphthyl group, an adamantyl group, a norbornyl group, a methylnorbornyl group, and the following.




The alicyclic hydrocarbon group preferably has C3-C16 carbon atoms.
The combination of alkyl group and alicyclic hydrocarbon group includes a methylcyclohexyl group, a dimethylcyclohexyl group and a methylnorbornyl group.
When Ra1 and Ra2 of formula (1) are bonded each other to form a C2-C20 divalent hydrocarbon group, examples of the moiety represented by —C(Ra1)(Ra2)(Ra3) include the following groups and the ring preferably has 3 to 12 carbon atoms:




wherein Ra3 is as defined above and * represents a binding site to —O— of formula (1).

Preferred are 1,1′-dialkylalkoxylcarbonyl group, i.e., the group represented by the formula (1) wherein Ra1, Ra2 and Ra3 each independently represent a C1-C8 alkyl group, preferably a tert-butyl group;
2-alkyladaman-2-tyloxycarbonyl group, i.e., the group represented by the formula (1) wherein Ra1 and Ra2 are bonded each other to form an adamantyl group and Ra3 is a C1-C8 alkyl group; and
a 1-(1-adaman-1-tyl)-1-alkylalkoxycarbonyl group, i.e., the group represented by the formula (1) wherein Ra1 and Ra2 are C1-C8 alkyl groups and Ra3 is an adamantyl group.
As to formula (2), examples of the hydrocarbon group include an alkyl group, an alicyclic hydrocarbon group and an aromatic hydrocarbon group.
Examples of the alkyl group and the alicyclic hydrocarbon group include the same as described above. Examples of the aromatic hydrocarbon group include an aryl group such as a phenyl group, a naphthyl group, an anthryl group, a p-methylphenyl group, a p-tert-butylphenyl group, a p-adamantylphenyl group, a tolyl group, a xylyl group, a cumyl group, a mesityl group, a biphenyl group, a phenanthryl group, a 2,6-diethylphenyl group and a 2-methyl-6-ethylphenyl group.
Examples of the divalent heterocyclic group formed by bonding with Ra2′ or Ra3′ with a carbon atom and X bonded thereto include the following groups.




In each formula, Ra1′ and X are as defined above.
It is preferred that at least one of Ra1′ and Ra2′ is a hydrogen atom.
Examples of the group represented by formula (2) include the following.




The monomer from which the structural unit (a1) is derived is preferably a compound having an acid-labile group and a carbon-carbon double bond, and is more preferably a (meth)acrylate compound having an acid-labile group.
Such (meth)acrylate compound preferably has a C5-C20 alicyclic hydrocarbon group. When the photoresist composition has a resin which has a structural unit with a bulky structure such as a saturated alicyclic hydrocarbon group, the photoresist composition can provide a photoresist pattern with excellent resolution.
The total content of the structural unit (a1) is usually 10 to 95% by mole, preferably 10 to 90% by mole, more preferably 20 to 85% by mole based on all the structural units of the resin (A1).
Specific examples of the structural unit derived from the (meth)acrylate compound having a group of formula (1) include those represented by the formula (a1-0):




wherein La01 each independently represents an oxygen atom or *—O—(CH2)k01—CO—O— in which * represents a binding site to —CO—, and k01 represents an integer of 1 to 7;

    Ra01 each independently represent a hydrogen atom or a methyl group;
    Ra02, Ra03 and Ra04 each independently represent a C1-C8 alkyl group, a C3-C18 alicyclic hydrocarbon group, or a combination of them.


Specific examples of the structural unit derived from the (meth)acrylate compound having an acid-labile group include those represented by the formulae (a1-1) and (a1-2):




wherein La1 and La2 each independently represents an oxygen atom or *—O—(CH2)k1—CO—O— in which * represents a binding site to —CO—, and k1 represents an integer of 1 to 7;

    Ra4 and Ra5 each independently represent a hydrogen atom or a methyl group;
    Ra6 and Ra7 each independently represent a C1-C8 alkyl group, a C3-C18 alicyclic hydrocarbon group, or a combination of them;
    “m1” represents an integer of 0 to 14; “n1” represents an integer of 0 to 10; and “n1′” represents 0 to 3.


The structural units represented by the formulae (a1-0), (a1-1) and (a1-2) are sometimes referred to as “structural unit (a1-0)”, “structural unit (a1-1)” and “structural unit (a1-2)”, respectively.
La01 is preferably an oxygen atom or *—O—(CH2)f01—CO—O— in which * represents a binding site to —CO—, and “f01” represents an integer of 1 to 4, and is more preferably an oxygen atom.
“f01” represents preferably an integer of 1 to 4, more preferably 1.
Examples of the alkyl group, the alicyclic hydrocarbon group and the combination of them, represented by Ra02, Ra03 and Ra04, include those same as examples of the alkyl group represented by Ra1, Ra2 and Ra3.
The alkyl group represented by Ra02, Ra03 or Ra04 is preferably a C1-C6 alkyl group.
The alicyclic hydrocarbon group represented by Ra02, Ra03 or Ra04 has preferably 12 or less, and more preferably 6 or less of carbon atoms.
The combination of the alkyl group and the alicyclic hydrocarbon, as a group represented by Ra02, Ra03 or Ra04, has preferably 18 or less of carbon atoms. Examples of the combination include a methylcyclohexyl group, dimethylcyclohexyl group, a methylnorbornyl group, a methyladamantyl group, a (cyclohexyl)methyl group, a methyl cyclohexylmethyl group, an adamantylmethyl group, and a norbornylmethyl group.
Ra02 and Ra03 are each preferably a C1-C6 alkyl group, more preferably a methyl group or an ethyl group.
Ra04 is preferably a C1-C6 alkyl group or a C5-C12 alicyclic hydrocarbon group, more preferably a methyl group, an ethyl group, a cyclohexyl group or an adamantyl group.
La1 and La2 are preferably an oxygen atom or *—O—(CH2)f1—CO—O— in which * represents a binding site to —CO—, and “f1” represents an integer of 1 to 4, and is more preferably an oxygen atom.
“f1” represents preferably an integer of 1 to 4, more preferably an integer of 1.
Ra4 and Ra5 are each preferably a methyl group.
Examples of the alkyl group, the alicyclic hydrocarbon group and the combination of them, represented by Ra6 and Ra7, include those same as examples for Ra1, Ra2 and Ra3.
The alkyl group represented by Ra6 or Ra7 is preferably a C1-C6 alkyl group.
The alicyclic hydrocarbon group represented by Ra6 or Ra7 has preferably 8 or less, more preferably 6 or less of carbon atoms.
“m1” is preferably an integer of 0 to 3, and more preferably 0 or 1. “n1” is preferably an integer of 0 to 3, and more preferably 0 or 1. “n1′” is preferably 0 or 1.
The structural unit (a1-0) is preferably one represented by any one of the following formulae, and more preferably one represented by any one of formulae (a1-0-1) to (a1-0-10).










Other examples of the structural unit (a1-0) include those represented by the above-mentioned formulae in which a methyl group bonded to its main chain has been replaced by a hydrogen atom.
Examples of the monomer from which the structural unit (a1-1) is derived include those as recited in JP2010-204646A1. Among them, preferred are those represented by of formulae (a1-1-1) to (a1-1-8), and more preferred are those represented by of formulae (a1-1-1) to (a1-1-4).







Examples of the monomer from which the structural unit (a1-2) is derived include 1-ethyl-cyclopentan-1-yl(meth)acrylate, 1-ethyl-cyclohexan-1-yl(meth)acrylate, 1-ethyl-cyclohept-1-yl (meth)acrylate, 1-methyl-cyclopent-1-yl(meth)acrylate, 1-methyl-cyclohex-1-yl(meth)acrylate, 1-isopropyl-cyclopent-1-yl(meth)acrylate, and 1-isopropyl-cyclohex-1-yl(meth)acrylate.
As the monomer from which the structural unit (a1-2) is derived, preferred are those represented by formulae (a1-2-1) to (a1-2-12), more preferred are those represented by formulae (a1-2-3), (a1-2-4), (a1-2-9) and (a1-2-10), more preferred are those represented by formulae (a1-2-3) and (a1-2-9).







When the resin (A1) has at least one structural unit represented by formulae (a1-0), (a1-1) and (a1-2), the content of the structural unit in the resin is usually 10 to 95% by mole, preferably 15 to 90% by mole, and more preferably 20 to 85% by mole based on all the structural units of the resin (A1).
Examples of the structural unit (a1) having the group represented by formula (1) include a structural unit presented by formula (a1-3).
The structural unit represented by formula (a1-3) is sometimes referred to as “structural unit (a1-3)”. The monomer from which the structural unit (a1-3) is derived is sometimes referred to as “monomer (a1-3)”.




In the formula, Ra9 represents a carboxy group, a cyano group, a —COORa13, a hydrogen atom or a C1 to C3 aliphatic hydrocarbon group that may have a hydroxy group,
Ra13 represents a C1 to C8 aliphatic hydrocarbon group, a C3 to C20 alicyclic hydrocarbon group or a group formed by combining thereof, a hydrogen atom contained in the aliphatic hydrocarbon group and the alicyclic hydrocarbon group may be replaced by a hydroxy group, a methylene group contained in the aliphatic hydrocarbon group and the alicyclic hydrocarbon group may be replaced by an oxygen atom or a carbonyl group, and
Ra10, Ra11 and Ra12 each independently represent a C1 to C8 alkyl group, a C3 to C20 alicyclic hydrocarbon group or a group formed by combining thereof, or Ra10 and Ra11 may be bonded together with a carbon atom bonded thereto to form a C2 to C20 divalent hydrocarbon group.
Here, examples of —COORa13 group include a group in which a carbonyl group is bonded to the alkoxy group, such as methoxycarbonyl and ethoxycarbonyl groups.
Examples of the aliphatic hydrocarbon group that may have a hydroxy group for Ra9 include methyl, ethyl, propyl, hydroxymethyl and 2-hydroxyethyl groups.
Examples of the C1 to C8 aliphatic hydrocarbon group for Ra13 include methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, n-hexyl, n-heptyl, 2-ethylhexyl and n-octyl groups.
Examples of the C3 to C20 alicyclic hydrocarbon group for Ra13 include cyclopentyl, cyclopropyl, adamantyl, adamantylmetyl, 1-(adamantyl-1-yl)-methylethyl, 2-oxo-oxolane-3-yl and 2-oxo-oxolane-4-yl groups.
Examples of the alkyl group for Ra10 to Ra12 include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, n-hexyl, n-heptyl, 2-ethylhexyl and n-octyl groups.
Examples of the alicyclic hydrocarbon group for Ra10 and Ra12 include monocyclic groups such as a cycloalkyl group, i.e., cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, methylcyclohexyl, dimethylcyclohexyl, cycloheptyl, cyclooctyl and cyclodecyl groups; and polycyclic groups such as decahydronaphtyl, adamantyl, 2-alkyl-2-adamantyl, 1-(adamantane-1-yl)alkane-1-yl, norbornyl, methylnorbornyl and isobornyl groups.
When Ra10 and Ra11 are bonded together with a carbon atom bonded thereto to form a divalent hydrocarbon group, examples of the group-C(Ra10)(Ra11)(Ra12) include the following groups.




In each formula, Ra12 is as defined above.
Examples of the monomer (a1-3) include tert-butyl 5-norbornene-2-carboxylate, 1-cyclohexyl-1-methylethyl 5-norbornene-2-carboxylate, 1-methylcyclohexyl 5-norbornene-2-carboxylate, 2-methy-2-adamantane-2-yl 5-norbornene-2-carboxylate, 2-ethyl-2-adamantane-2-yl 5-norbornene-2-carboxylate, 1-(4-methycyclohexyl)-1-methylethyl 5-norbornene-2-carboxylate, 1-(4-hydroxycyclohexyl)-1-methylethyl 5-norbornene-2-carboxylate, 1-methyl-(4-oxocyclohexyl)-1-ethyl 5-norbornene-2-carboxylate, and 1-(1-adamantane-1-yl)-1-methylethyl 5-norbornene-2-carboxylate.
The resin (A1) which has the structural unit (a1-3) can improve the resolution of the obtained resist composition because it has a bulky structure, and also can improve a dry-etching tolerance of the obtained photoresist composition because of incorporated a rigid norbornene ring into a main chain of the resin (A1).
When the resin (A1) has the structural unit (a1-3), the proportion thereof is preferably 10% by mole to 95% by mole, more preferably 15% by mole to 90% by mole, and still more preferably 20% by mole to 85% by mole, based on the all the structural units of the resin (A1) (100% by mole).
Examples of a structural unit (a1) having the group represented by formula (2) include a structural unit represented by formula (a1-4). The structural unit is sometimes referred to as “structural unit (a1-4)”.




In the formula, Ra32 represents a hydrogen atom, a halogen atom or a C1 to C6 alkyl group that may have a halogen atom,
Ra33 in each occurrence independently represent a halogen atom, a hydroxy group, a C1 to C6 alkyl group, a C1 to C6 alkoxy group, a C2 to C4 acyl group, a C2 to C4 acyloxy group, an acryloyloxy group or methacryloyloxy group,
“la” represents an integer 0 to 4,
Ra34 and Ra35 each independently represent a hydrogen atom or a C1 to C12 hydrocarbon group; and
Ra36 represents a C1 to C20 hydrocarbon group, or Ra35 and Ra36 may be bonded together with a C—O bonded thereto to form a divalent C3 to C20 heterocyclic group, and a methylene group contained in the hydrocarbon group or the divalent heterocyclic group may be replaced by an oxygen atom or a sulfur atom.
Examples of the alkyl group of Ra32 and Ra33 include methyl, ethyl, propyl, isopropyl, butyl, pentyl and hexyl groups. The alkyl group is preferably a C1 to C4 alkyl group, and more preferably a methyl group or an ethyl group, and still more preferably a methyl group.
Examples of the halogen atom of Ra32 and Ra33 include a fluorine, chlorine, bromine and iodine atoms.
Examples of the alkyl group that may have a halogen atom include trifluoromethyl, difluoromethyl, methyl, perfluoroethyl, 1,1,1-trifluoroethyl, 1,1,2,2-tetrafluoroethyl, ethyl, perfluoropropyl, 1,1,1,2,2-pentafluoropropyl, propyl, perfluorobutyl, 1,1,2,2,3,3,4,4-octafluorobutyl, butyl, perfluoropentyl, 1,1,1,2,2,3,3,4,4-nonafluoropentyl, n-pentyl, n-hexyl and n-perfluorohexyl groups.
Examples of an alkoxy group include methoxy, ethoxy, propoxy, butoxy, pentyloxy and hexyloxy groups. The alkoxy group is preferably a C1 to C4 alkoxy group, more preferably a methoxy group or an ethoxy group, and still more preferably a methoxy group.
Examples of the acyl group include acetyl, propionyl and butyryl groups.
Examples of the acyloxy group include acetyloxy, propionyloxy and butyryloxy groups.
Examples of the hydrocarbon group for Ra34 and Ra35 are the same examples as described in Ra1′ to Ra2′ in the formula (2).
Examples of hydrocarbon group for Ra36 include a C1 to C18 alkyl group, a C3 to C18 alicyclic hydrocarbon group, a C6 to C18 aromatic hydrocarbon group or a group formed by combining thereof.
In the formula (a1-4), Ra32 is preferably a hydrogen atom.
Ra33 is preferably a C1 to C4 alkoxy group, more preferably a methoxy group or an ethoxy group, and still more preferably a methoxy group.
“la” is preferably 0 or 1, and more preferably 0.
Ra34 is preferably a hydrogen atom.
Ra35 is preferably a C1 to C12 hydrocarbon group, and more preferably a methyl group or an ethyl group.
The hydrocarbon group for Ra36 is preferably a C1 to C18 alkyl group, a C3 to C18 alicyclic hydrocarbon group, a C6 to C18 aromatic hydrocarbon group or a combination thereof, and more preferably a C1 to C18 alkyl group, a C3 to C18 alicyclic hydrocarbon group or a C7 to C18 aralkyl group. The alkyl group and the alicyclic hydrocarbon group for Ra36 are preferably unsubstituted. When the aromatic hydrocarbon group of Ra36 has a substituent, the substituent is preferably a C6 to C10 aryloxy group.
Examples of the monomer from which the structural unit (a1-4) is derived include monomers described in JP2010-204646A1. Among these, the monomers are preferably the following monomers represented by formula (a1-4-1) to formula (a1-4-8), and more preferably monomers represented by formula (a1-4-1) to formula (a1-4-5), and formula (a1-4-8).







When the resin (A1) has the structural unit (a1-4), the proportion thereof is preferably 10% by mole to 95% by mole, more preferably 15% by mole to 90% by mole, and still more preferably 20% by mole to 85% by mole, based on the all the structural units of the resin (A1) (100% by mole).
Another example of the structural unit (a1) includes a structural unit represented by the formula (a-5).




In the formula (a1-5), Ra8 represents a hydrogen atom, a halogen atom or a C1 to C6 alkyl group that may have a halogen atom,

    
    
        Za1 represent a single bond or *—(CH2)h3—CO-L54-, where h3 represents an integer of 1 to 4, * represents a binding site to
        L51, and L54 represents —O— or —S—
        L51, L52 and L53 each independently represent —O— or —S—,
        “s1” represents an integer of 1 to 3, and
        “s1′” represents an integer of 0 to 3.
    
    


The structural unit represented by the formula (a1-5) is sometimes referred to as “structural unit (a1-5)”.
Ra8 is preferably a hydrogen atom, a methyl group or a trifluoromethyl group.
L51 is preferably —O—.
L52 and L53 are independently preferably —O— or —S—, and more preferably one is —O— and another is —S—.
“s1” is preferably 1.
“s1′” is preferably an integer of 0 to 2.
Za1 is preferably a single bond or *—CH2—CO—O— where * represents a binding site to L51.
Examples of the monomer from which the structural unit (a-5) is derived include the monomers described in JP2010-61117A1. Among these, the monomers are preferably the following monomers represented by formula (a1-5-1) to formula (a1-5-4), and more preferably monomers represented by formula (a1-5-1) and formula (a1-5-2).




When the resin (A1) has a structural unit (a1-5), the content of the structural unit is usually 1 to 50% by mole, preferably 3 to 45% by mole and more preferably 5 to 40% by mole based on all the structural units of the resin.
The resin (A1) has, as the structural unit (a1), preferably at least one, more preferably two or more structural units selected from the structural unit (a1-0), the structural unit (a1-1), the structural unit (a1-2) and the structural unit (a1-5), still more preferably a combination of the structural unit (a1-1) and the structural unit (a1-2), a combination of the structural unit (a1-1) and the structural unit (a1-5), a combination of the structural unit (a1-1) and the structural unit (a1-0), a combination of the structural unit (a1-2) and the structural unit (a1-0), a combination of the structural unit (a1-5) and the structural unit (a1-0), a combination of the structural unit (a1-0), the structural unit (a1-1) and the structural unit (a1-2), a combination of the structural unit (a1-0), the structural unit (a1-1) and the structural unit (a1-5), and further still preferably a combination of the structural unit (a1-1) and the structural unit (a1-2), a combination of the structural unit (a1-1) and the structural unit (a1-5).
The resin (A1) may further have a structural unit having no acid-labile group.
The structural unit having no acid-labile group preferably has a hydroxy group or a lactone ring. The structural unit having no acid-labile group is sometimes referred to as “structural unit (s)”.
The structural unit having no acid-labile group but having a hydroxy group is sometimes referred to as “structural unit (a2)”, and the structural unit having no acid-labile group but having a lactone ring is sometimes referred to as “structural unit (a3)”.
When the photoresist composition has the structural unit (s), its resolution of photoresist pattern and its adhesiveness with a substrate can be improved. These structural units can be suitably selected depending on exposure source for producing photoresist pattern from the photoresist composition.
When KrF excimer laser (wavelength: 248 nm) lithography system, or a high energy laser such as electron beam and extreme ultraviolet is used as an exposure system, preferred is a resin which has the structural unit having no acid-labile group but having a phenolic-hydroxy group.
When ArF excimer laser (wavelength: 193 nm) is used as an exposure system, preferred is a resin which has the structural unit having no acid-labile group but having an alcoholic hydroxy group, and more preferred is a resin which has the structural unit represented by the following formula (a2-1).
Preferred examples of the structural unit (a2) include a structural unit represented by the formula (a2-0), which is sometimes referred to as “structural unit (a2-0)”:




wherein Ra30 represents a hydrogen atom, a halogen atom or a C1 to C6 alkyl group that may have a halogen atom,

    Ra31 in each occurrence independently represents a halogen atom, a hydroxy group, a C1 to C6 alkyl group, a C1 to C6 alkoxy group, a C2 to C4 acyl group, a C2 to C4 acyloxy group, an acryloyloxy group or methacryloyloxy group, and
    “ma” represents an integer 0 to 4.


Examples of the alkyl group include methyl, ethyl, propyl, butyl, n-pentyl and n-hexyl groups.
Examples of the halogen atom include a chlorine atom, a fluorine atom and bromine atom.
Examples of the C1 to C6 alkyl group that may have a halogen atom for Ra30 include trifluoromethyl, difluoromethyl, methyl, perfluoromethyl, 1,1,1-trifluoroethyl, 1,1,2,2-tetrafluoroethyl, ethyl, perfluoropropyl, 1,1,1,2,2-pentafluoropropyl, propyl, perfluorobutyl, 1,1,2,2,3,3,4,4-octafluorobutyl, butyl, perfluoropentyl, 1,1,1,2,2,3,3,4,4-nonafluoropentyl, n-pentyl, n-hexyl and n-perfluorohexyl groups.
Ra30 is preferably a hydrogen atom or a C1 to C4 alkyl group, and more preferably a hydrogen atom, a methyl group or an ethyl group, and still more preferably a hydrogen atom or a methyl group.
Examples of the alkoxy group for Ra31 include methoxy, ethoxy, propoxy, butoxy, pentyloxy, and hexyloxy groups. Ra31 is preferably a C1 to C4 alkoxy group, more preferably a methoxy group or an ethoxy group, and still more preferably a methoxy group.
Examples of the acyl group include acetyl, propionyl and butyryl groups.
Examples of the acyloxy group include acetyloxy, propionyloxy and butyryloxy groups.
“ma” is preferably 0, 1 or 2, more preferably 0 or 1, still more preferably 0.
Examples of a monomer from which the structural unit (a2-0) is derived include monomers described in JP2010-204634A1.
The structural unit (a2-0) is preferably a structural unit represented below.




Among these, a structural unit represented by formula (a2-0-1) and formula (a2-0-2) are preferred.
The resin (A1) which further has the structural units (a2-0) can be produced, for example, by polymerizing a monomer where its phenolic hydroxy group has been protected with a suitable protecting group, followed by deprotection. The deprotection is carried in such a manner that an acid-labile group in the structural unit (a1) is significantly impaired. Examples of the protecting group for a phenolic hydroxy group include an acetyl group.
When the resin (A1) further has the structural unit (a2-0), the proportion thereof is preferably 5% by mole to 95% by mole, more preferably 10% by mole to 80% by mole, and still more preferably 15% by mole to 80% by mole, with respect to the total structural units (100% by mole) constituting the resin (A1).
Preferred examples of the structural unit (a2) include a structural unit represented by the formula (a2-1):




wherein Ra14 represents a hydrogen atom or a methyl group, Ra15 and Ra16 each independently represent a hydrogen atom, a methyl group or a hydroxy group, La3 represents an oxygen atom or *—O—(CH2)k2—CO—O— in which * represents a binding site to —CO—, and k2 represents an integer of 1 to 7, and o1 represents an integer of 0 to 10. In the formula (a2-1), La3 is preferably an oxygen atom or *—O—(CH2)f2—CO—O— in which * represents a binding site to —CO—, and f2 represents an integer of 1 to 4, is more preferably an oxygen atom and *—O—CH2—CO—O—, and is still more preferably an oxygen atom.

    Ra14 is preferably a methyl group.
    Ra15 is preferably a hydrogen atom.
    Ra16 is preferably a hydrogen atom or a hydroxy group.
    o1 is preferably 0, 1, 2 or 3 and is more preferably 0 or 1.


Examples of the monomer from which the structural unit represented by the formula (a2-1) is derived include those mentioned in JP2010-204646A1, preferably those represented by formulae (a2-1-1), (a2-1-2), (a2-1-3), (a2-1-4), (a2-1-5) and (a2-1-6), and more preferably those represented by formulae (a2-1-1), (a2-1-2), (a2-1-3) and (a2-1-4), still more preferably those represented by formulae (a2-1-1) and (a2-1-3).







When the resin (A1) further has the structural unit represented by the formula (a2-1), the content of the structural unit represented by the formula (a2-1) is usually 1 to 45% by mole and preferably 1 to 40% by mole, more preferably 1 to 35% by mole, still more preferably 2 to 20% by mole, based on all the structural units of the resin (A1).
In the structural unit (a3), examples of the lactone ring include a monocyclic lactone ring such as β-propiolactone ring, γ-butyrolactone ring and δ-valerolactone ring, and a condensed ring formed from a monocyclic lactone ring and the other ring. Among them, preferred are γ-butyrolactone ring and a condensed lactone ring formed from γ-butyrolactone ring and another ring.
Preferable examples of the structural unit (a3) include those represented by the formulae (a3-1), (a3-2), (a3-3) and (a3-4):




wherein La4, La5 and La6 each independently represent *—O— or *—O—(CH2)k3—CO—O— in which * represents a binding site to —CO— and k3 represents an integer of 1 to 7,

    La7 represents a single bond, *-La8-O—, *-La8-CO—O—, *-La8-CO—O-La9-CO—O—, or *-La8-O—CO-La9-O—; * represents a binding site to a carbonyl group, La8 and La9 each represent a C1-C6 alkanediyl group,
    Ra18, Ra19 and Ra20 each independently represent a hydrogen atom or a methyl group,
    Ra21 represents a C1-C4 aliphatic hydrocarbon group, Ra22 and Ra23 are independently in each occurrence a carboxyl group, a cyano group or a C1-C4 aliphatic hydrocarbon group, Ra24 represents a hydrogen atom, a halogen atom or a C1-C6 alkyl group optionally having a halogen atom, and p1 represents an integer of 0 to 5, q1 and r1 independently each independently represent an integer of 0 to 3.


Examples of the aliphatic hydrocarbon group for Ra21, Ra22 and Ra23 include an alkyl group such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl and tert-butyl groups.
Examples of the halogen atom for Ra24 include fluorine, chlorine, bromine and iodine atoms.
Examples of the alkyl group for Ra24 include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl and n-hexyl groups. The alkyl group is preferably a C1 to C4 alkyl group, more preferably a methyl group or an ethyl group.
Examples of the alkyl group having a halogen atom for Ra24 include trifluoromethyl, perfluoroethyl, perfluoropropyl, perfluoro-isopropyl, perfluorobutyl, perfluoro-sec-butyl, perfluoro-tert-butyl, perfluoropentyl, perfluorohexyl, trichloromethyl, tribromomethyl and triiodomethyl groups.
Ra24 is preferably a hydrogen atom or a C1 to C4 alkyl group, more preferably a hydrogen atom, a methyl group or an ethyl group, and still more preferably a hydrogen atom or a methyl group.
Examples of the alkanediyl group of La8 and La9 include methylene, ethylene, propane-1,3-diyl, propane-1,2-diyl, butane-1,4-diyl, pentane-1,5-diyl, hexane-1,6-diyl, butane-1,3-diyl, 2-methylpropane-1,3-diyl, 2-methylpropane-1,2-diyl, pentane-1,4-diyl and 2-methylbutane-1,4-diyl groups.
La4, La5 and La6 each independently represent preferably —O— or *—O—(CH2)d1—CO—O— in which * represents a binding site to —CO— and d1 represents an integer of 1 to 4, and more preferably —O— and *—O—CH2—CO—O—, and still more preferably —O—.
La7 represents preferably a single bond or *-La8-CO—O—, and more preferably a single bond, *—CH2—CO—O— or *—C2H4—CO—O—.
Preferably, Ra18, Ra19 and Ra20 are independently in each occurrence a methyl group.
Preferably, Ra22 and Ra23 are independently in each occurrence a carboxyl group, a cyano group or a methyl group.
p1, q1 and r1 are independently in each occurrence preferably an integer of 0 to 2, and more preferably 0 or 1.
Examples of the monomers from which the structural unit (a3) is derived include those mentioned in JP2010-204646A1. Examples of monomers from which the structural unit (a3) is derived include preferably those represented by the formulae (a3-1-1), (a3-1-2), (a3-1-3) and (a3-1-4), the formulae (a3-2-1), (a3-2-2), (a3-2-3) and (a3-2-4), the formulae (a3-3-1), (a3-3-2), (a3-3-3) and (a3-3-4), and the formulae (a3-4-1) to (a3-4-12), more preferably those represented by the formulae (a3-1-1), (a3-1-2), (a3-2-3), (a3-2-4), (a3-4-1) to (a3-4-12), still more preferably those represented by the formulae (a3-4-1) to (a3-4-12), and further more preferably those represented by the formulae (a3-4-1) to (a3-4-6).






















Examples of the structural unit (a3) further include those represented by formulae (a3-4-1) to (a3-4-12) in which a methyl group has been replaced by a hydrogen atom.
The content of the structural unit (a3) is usually 5 to 70% by mole and preferably 10 to 65% by mole, more preferably 10 to 60% by mole, based on all the structural units of the resin (A1).
The resin (A1) may further have a structural unit other than the structural units (a1), (a2) and (a3). The structural unit other than the structural units (a1), (a2) and (a3) is sometimes referred to as the “structural unit (t)”.
Examples of the structural unit (t) include a structural unit having a halogen atom and a structural unit which has a hydrocarbon group having no acid-labile group.
Examples of the structural unit having a halogen atom, which structural unit is sometimes referred to as “structural unit (a4)”, include a structural unit represented by formula (a4-0).




In the formula (a4-0), R5 represents a hydrogen atom or a methyl group,
L5 represents a single bond or a C1 to C4 saturated aliphatic hydrocarbon group,
L3 represents a C1 to C8 perfluoroalkanediyl group, or a C3 to C12 perfluorocycloalkanediyl group, and
R6 represents a hydrogen atom or a fluorine atom.
Examples of the saturated aliphatic hydrocarbon group for L5 include C1 to C4 alkanediyl group, i.e., a linear alkanediyl group such as methylene, ethylene, propane-1,3-diyl, and butane-1,4-diyl groups; and a branched alkanediyl group ethane-1,1-diyl, propane-1,2-diyl, butane-1,3-diyl, 2-methylpropane-1,3-diyl and 2-methylpropane-1,2-diyl groups.
L5 is preferably a single bond, methylene or ethylene group, and more preferably a single bond or methylene group.
Examples of the perfluoroalkanediyl group for L3 include difluoromethylene, perfluoroethylene, perfluoroethyl fluoromethylene, perfluoropropane-1,3-diyl, perfluoropropane-1,2-diyl, perfluoropropane-2,2-diyl, perfluorobutane-1,4-diyl, perfluorobutane-2,2-diyl, perfluorobutane-1,2-diyl, perfluoropentane-1,5-diyl, perfluoropentane-2,2-diyl, perfluoropentane-3,3-diyl, perfluorohexane-1,6-diyl, perfluorohexane-2,2-diyl, perfluorohexane-3,3-diyl, perfluoroheptane-1,7-diyl, perfluoroheptane-2,2-diyl, perfluoroheptane-3,4-diyl, perfluoroheptane-4,4-diyl, perfluorooctan-1,8-diyl, perfluorooctan-2,2-diyl, perfluorooctan-3,3-diyl and perfluorooctan-4,4-diyl groups.
Examples of the perfluoro cycloalkanediyl group for L3 include perfluorocyclohexanediyl, perfluorocyclopentanediyl, perfluorocycloheptanediyl and perfluoroadamantanediyl groups.
L3 is preferably a C1 to C6 perfluoroalkanediyl group, more preferably a C1 to C3 perfluoroalkanediyl group.
Examples of the structural unit represented by formula (a4-0) include those as follow.










Examples of the structural unit represented by formula (a4-0) include the structural units represented by the above formulae in which a methyl group corresponding to R5 has been replaced by a hydrogen atom.
Examples of the structural unit (a4) include those represented by formula (a4-1):




wherein Ra41 represents a hydrogen atom or a methyl group,
Ra42 represents an optionally substituted C1 to C20 hydrocarbon group where a methylene group may be replaced by an oxygen atom or a carbonyl group, and
Aa41 represents an optionally substituted C1 to C6 alkanediyl group or a group represented by formula (a-g1):




wherein s represents 0 or 1,
Aa42 and Aa44 each independently represent an optionally substituted C1 to C5 aliphatic hydrocarbon group,
Aa43 represents a single bond or an optionally substituted C1 to C5 aliphatic hydrocarbon group, and
Xa41 and Xa42 each independently represent —O—, —CO—, —CO—O— or —O—CO—,
provided that the total number of the carbon atoms contained in the group of Aa42, Aa43, Aa44, Xa41 and Xa42 is 7 or less, at least one of Aa41 and Ra42 has a halogen atom as a substituent, and
* and ** represent a binding site, and * represents a binding site to —O—CO—Ra42.
The hydrocarbon group for Ra42 may be a chain aliphatic hydrocarbon group, a cyclic aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
The chain aliphatic hydrocarbon group and the cyclic aliphatic hydrocarbon group may have a carbon-carbon unsaturated bond, and is preferably a chain and a cyclic saturated aliphatic hydrocarbon group. Examples of the saturated aliphatic hydrocarbon group include a linear or branched alkyl group, a monocyclic or polycyclic alicyclic hydrocarbon group, and an aliphatic hydrocarbon group formed by combining the alkyl group and the alicyclic hydrocarbon group.
Examples of the chain aliphatic hydrocarbon group include an alkyl group such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, decyl, dodecyl and hexadecyl groups.
Examples of the alicyclic hydrocarbon group include a cycloalkyl group such as cyclopentyl, cyclohexyl, cycloheptyl and cyclooctyl groups; and polycyclic hydrocarbon groups such as decahydronaphtyl, adamantyl and norbornyl groups as well as groups below. * represents a binding site.




Examples of the aromatic hydrocarbon group include an aryl group such as phenyl, naphthyl, anthryl, biphenyl, phenanthryl and fluorenyl groups.
The hydrocarbon group for Ra42 is preferably a chain aliphatic hydrocarbon group, a cyclic aliphatic hydrocarbon group, and a combination thereof. The hydrocarbon group may have a carbon-carbon unsaturated bond, is preferably a chain saturated aliphatic hydrocarbon group, a cyclic saturated aliphatic hydrocarbon group, and a combination thereof.
Examples of the substituent for Ra42 include a halogen atom and a group represented by formula (a-g3):

*—Xa43-Aa45  (a-g3)

wherein Xa43 represent an oxygen atom, a carbonyl group, a carbonyloxy group or an oxycarbonyl group,
Aa45 represents a C1 to C17 aliphatic hydrocarbon group that has a halogen atom, and
* represents a binding site.
Examples of the halogen atom include fluorine, chlorine, bromine or iodine atom, and preferably a fluorine atom.
Examples of the aliphatic hydrocarbon group for Aa45 include the same ones as those for Ra42.
Ra42 is preferably an aliphatic hydrocarbon group that may have a halogen atom, and more preferably an alkyl group having a halogen atom and/or an aliphatic hydrocarbon group having the group represented by the formula (a-g3).
When Ra42 is an aliphatic hydrocarbon group having a halogen atom, an aliphatic hydrocarbon group having a fluorine atom is preferred, a perfluoroalkyl group or a perfulorocycloalkyl group are more preferred, a C1 to C6 perfluoroalkyl group is still more preferred, a C1 to C3 perfluoroalkyl group is particularly preferred.
Examples of the perfluoroalkyl group include perfluoromethyl, perfluoroethyl, perfluoropropyl, perfluorobutyl, perfluoropentyl, perfluorohexyl, perfluoroheptyl and perfluorooctyl groups. Examples of the perfluorocycloalkyl group include perfluorocyclohexyl group.
The aliphatic hydrocarbon group having the group represented by the formula (a-g3) is more preferably a group represented by formula (a-g2):

*-Aa46-Xa44-Aa47  (a-g2)

wherein Aa46 represents a C1 to C17 aliphatic hydrocarbon group that may have a halogen atom,
Xa44 represent a carbonyloxy group or an oxycarbonyl group,
Aa47 represents a C1 to C17 aliphatic hydrocarbon group that may have a halogen atom,
provided that the total number of the carbon atoms contained in the group of Aa46, Xa44 and Aa47 is 18 or less,
at least one of Aa46 and Aa47 has a halogen atom, and
* represents a binding site to a carbonyl group.
The aliphatic hydrocarbon group for Aa46 has preferably 1 to 6 carbon atoms, more preferably 1 to 3, carbon atoms.
The aliphatic hydrocarbon group for Aa47 has preferably 4 to 15 carbon atoms, more preferably 5 to 12 carbon atoms. Aa47 is more preferably a cyclohexyl group or an adamantyl group.
Preferred examples of *-Aa46-Xa44-Aa47 include the following ones.




Examples of the alkanediyl group for Aa41 include a linear alkanediyl group such as methylene, ethylene, propane-1,3-diyl, butane-1,4-diyl, pentane-1,5-diyl and hexane-1,6-diyl groups; a branched alkanediyl group such as propane-1,2-diyl, butan-1,3-diyl, 2-methylpropane-1,2-diyl, 1-methylbutane-1,4-diyl, 2-methylbutane-1,4-diyl groups.
Examples of the substituent on the alkanediyl group for Aa41 include a hydroxy group and a C1 to C6 alkoxy group.
Aa41 is preferably a C1 to C4 alkanediyl group, more preferably a C2 to C4 alkanediyl group, and still more preferably ethylene group.
In the group represented by the formula (a-g1) (which is sometimes referred to as “group (a-g1)”), examples of the aliphatic hydrocarbon group for Aa42, Aa43 and Aa44 include methylene, ethylene, propane-1,3-diyl, propane-1,2-diyl, butane-1,4-diyl, 1-methylpropane-1,3-diyl, 2-methylpropane-1,3-diyl and 2-methylpropane-1,2-diyl groups.
Examples of the substituent on the aliphatic hydrocarbon group for Aa42, Aa43 and Aa44 include a hydroxy group and a C1 to C6 alkoxy group.
s is preferably 0.
Examples of the group (a-g1) in which Xa42 represents an oxygen atom, a carbonyl group, a carbonyloxy group, or an oxycarbonyl group include the following ones. In the formula, * and ** each represent a binding site, and ** represents a binding site to —O—CO—Ra42.




The structural unit represented by the formula (a4-1) is preferably structural units represented by formula (a4-2) and formula (a4-3):





wherein Rf1 represents a hydrogen atom or a methyl group,
Af1 represent a C1 to C6 alkanediyl group, and
Rf2 represents a C1 to C10 hydrocarbon group that has a fluorine atom;




where Rf11 represents a hydrogen atom or a methyl group,

Af11 represent a C1 to C6 alkanediyl group,
Af13 represents a C1 to C18 aliphatic hydrocarbon group that may have a fluorine atom,
Xf12 represents an oxycarbonyl group or a carbonyloxy group,
Af14 represents a C1 to C17 aliphatic hydrocarbon group that may have a fluorine atom, and
provided that at least one of Af23 and Af14 represents an aliphatic hydrocarbon group having a fluorine atom.
Examples of the alkanediyl group for Af1 include a linear alkanediyl group such as methylene, ethylene, propane-1,3-diyl, propane-1,2-diyl, butane-1,4-diyl, pentane-1,5-diyl and hexane-1,6-diyl groups;
a branched alkanediyl group such as 1-methylpropane-1,3-diyl, 2-methylpropane-1,3-diyl, 2-methylpropane-1,2-diyl, 1-methylbutane-1,4-diyl and 2-methylbutane-1,4-diyl groups.
Examples of the hydrocarbon group for Rf2 include an aliphatic hydrocarbon group and an aromatic hydrocarbon group. The aliphatic hydrocarbon group includes chain and cyclic groups, and a combination thereof. The aliphatic hydrocarbon group is preferably an alkyl group and a cyclic aliphatic hydrocarbon group.
Examples of the alkyl group include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl and 2-ethylhexyl groups.
Examples of the cyclic aliphatic hydrocarbon group include any of a monocyclic group and a polycyclic group. Examples of the monocyclic alicyclic hydrocarbon group include a cycloalkyl group such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, methylcyclohexyl, dimethylcyclohexyl, cycloheptyl, cyclooctyl, and cyclodecyl groups. Examples of the polycyclic hydrocarbon groups includes decahydronaphthyl, adamantyl, 2-alkyladamantane-2-yl, 1-(adamantane-1-yl) alkane-1-yl, norbornyl, methylnorbornyl and isobornyl groups.
Examples of the hydrocarbon group having a fluorine atom for Rf2 include an alkyl group having a fluorine atom and an alicyclic hydrocarbon group having a fluorine atom.
Specific examples of an alkyl group having a fluorine atom include a fluorinated alkyl group such as difluoromethyl, trifluoromethyl, 1,1-difluoroethyl, 2,2-difluoroethyl, 2,2,2-trifluoroethyl, perfluoroethyl, 1,1,2,2-tetrafluoropropyl, 1,1,2,2,3,3-hexafluoropropyl, perfluoroethylmethyl, 1-(trifluoromethyl)-1,2,2,2-tetrafluoroethyl, perfluoropropyl, 1-(trifluoromethyl)-2,2,2-trifluoroethyl, perfluoropropyl, 1,1,2,2-tetrafluorobutyl, 1,1,2,2,3,3-hexafluorobutyl, 1,1,2,2,3,3,4,4-octafluorobutyl, perfluorobutyl, 1,1-bis(trifluoro)methyl-2,2,2-trifluoroethyl, 2-(perfluoropropyl)ethyl, 1,1,2,2,3,3,4,4-octafluoropentyl, perfluoropentyl, 1,1,2,2,3,3,4,4,5,5-decafluoropentyl, 1,1-bis(trifluoromethyl)2,2,3,3,3-pentafluoropropyl, 2-(perfluorobutyl)ethyl, 1,1,2,2,3,3,4,4,5,5-decafluorohexyl, 1,1,2,2,3,3,4,4,5,5,6,6-dodeca fluorohexyl, perfluoropentylmethyl and perfluorohexyl groups.
Examples of the alicyclic hydrocarbon group having a fluorine atom include a fluorinated cycloalkyl group such as perfluorocyclohexyl and perfluoroadamantyl groups.
In the formula (a4-2), Af1 is preferably a C2 to C4 alkanediyl group, and more preferably an ethylene group.
Rf2 is preferably a C1 to C6 fluorinated alkyl group.
Examples of the alkanediyl group for Af11 include the same ones as those for Af1.
Examples of the aliphatic hydrocarbon group for Af13 include any of a divalent chain or cyclic aliphatic hydrocarbon group, or a combination thereof. The aliphatic hydrocarbon group may have a carbon-carbon unsaturated bond, and is preferably a saturated aliphatic hydrocarbon group.
The aliphatic hydrocarbon group that may have a fluorine atom for Af13 is preferably a saturated aliphatic hydrocarbon group that may have a fluorine atom, and more preferably perfuloroalkandiyl group.
Examples of the divalent chain aliphatic hydrocarbon that may have a fluorine atom include an alkanediyl group such as methylene, ethylene, propanediyl, butanediyl and pentanediyl groups; a perfluoroalkanediyl group such as difluoromethylene, perfluoroethylene, perfluoropropanediyl, perfluorobutanediyl and perfluoropentanediyl groups.
The divalent cyclic aliphatic hydrocarbon group that may have a fluorine atom is any of monocyclic hydrocarbon group and polycyclic hydrocarbon group.
Examples of the monocyclic aliphatic hydrocarbon group include cyclohexanediyl and perfluorocyclohexanediyl groups.
Examples of the polycyclic aliphatic hydrocarbon group include adamantanediyl, norbornanediyl and perfluoroadamantanediyl groups.
Examples of the aliphatic hydrocarbon group for Af14 include any of a chain aliphatic hydrocarbon group, a cyclic aliphatic hydrocarbon group and a combination thereof. The aliphatic hydrocarbon group may have a carbon-carbon unsaturated bond, and is preferably a saturated aliphatic hydrocarbon group.
The aliphatic hydrocarbon group that may have a fluorine atom for Af14 is preferably the saturated aliphatic hydrocarbon group that may have a fluorine atom.
Examples of the chain aliphatic hydrocarbon group that may have a halogen atom include trifluoromethyl, difluoromethyl, methyl, perfluoromethyl, 1,1,1-trifluoroethyl, 1,1,2,2-tetrafluoroethyl, ethyl, perfluoropropyl, 1,1,1,2,2-pentafluoropropyl, propyl, perfluorobutyl, 1,1,2,2,3,3,4,4-octafluorobutyl, butyl, perfluoropentyl, 1,1,1,2,2,3,3,4,4-nonafluoropentyl, pentyl, hexyl, perfluorohexyl, hepthyl, perfluoroheptyl, octyl and perfluorooctyl groups.
The cyclic aliphatic hydrocarbon group that may have a fluorine atom may be any of a monocyclic hydrocarbon group and a polycyclic hydrocarbon group. Examples of the group containing the monocyclic aliphatic hydrocarbon group include cyclopropylmethyl, cyclopropyl, cyclobutylmethyl, cyclopentyl, cyclohexyl and perfluorocyclohexyl groups. Examples of the group containing the polycyclic aliphatic hydrocarbon group include adamantyl, adamantylmethyl, norbornyl, norbornylmethyl, perfluoroadamantyl and perfluoroadamantylmethyl groups.
In the formula (a4-3), Af11 is preferably an ethylene group.
The aliphatic hydrocarbon group for Af13 is preferably a C1 to C6 aliphatic hydrocarbon group, more preferably a C2 to C3 aliphatic hydrocarbon group.
The aliphatic hydrocarbon group for Af14 is preferably a C3 to C12 aliphatic hydrocarbon group, more preferably a C3 to C10 aliphatic hydrocarbon group. Among these, Af14 is preferably a group containing a C3 to C12 alicyclic hydrocarbon group, more preferably cyclopropylmethyl, cyclopentyl, cyclohexyl, norbornyl and adamantyl groups.
Examples of the structural unit represented by formula (a4-2) include structural units represented by formula (a4-1-1) to formula (a4-1-22).



















Examples of the structural unit represented by formula (a4-3) include structural units represented by formula (a4-1′-1) to formula (a4-1′-22).































Examples of the structural unit (a4) include a structural unit represented by formula (a4-4):




wherein Rf21 represents a hydrogen atom or a methyl group,
Af21 represents *—(CH2)j1—, *—(CH2)j2—O—(CH2)j3— or *—(CH2)j4—CO—O—(CH2)j5—, where * represents a binding site to an oxygen atom,
j1 to j5 each independently represents an integer of 1 to 6, and
Rf22 represents a C1 to C10 hydrocarbon group having a fluorine atom.
Examples of the hydrocarbon group having a fluorine atom for Rf22 include the same ones as those for Rf2 in the formula (a4-2). Rf22 is preferably a C1 to C10 alkyl group having a fluorine atom or a C3 to C10 alicyclic hydrocarbon group having a fluorine atom, more preferably a C1 to C10 alkyl group having a fluorine atom, and still more preferably a C1 to C6 alkyl group having a fluorine atom.
In the formula (a4-4), Af21 is preferably —(CH2)j1—, more preferably a methylene group or an ethylene group, and still more preferably a methylene group.
Examples of the structural unit represented by the formula (a4-4) include the following ones.













When Resin (A1) has the structural unit (a4), the content thereof is usually 1 to 20% by mole, preferably 2 to 15% by mole, and more preferably 3 to 10% by mole, based on all the structural units of the resin (A1).
The structural unit which has a hydrocarbon group having no acid-labile group, which is sometimes referred to as the “structural unit (a5)” may have a linear, branched or cyclic hydrocarbon group, preferably an alicyclic hydrocarbon group.
Examples of the structural unit (a5) include one represented by formula (a5-1):




where R51 represents a hydrogen atom or a methyl group;

    R52 represents a C3-C18 alicyclic hydrocarbon group, provided that the alicyclic hydrocarbon group has no substituent on the carbon atom bonded to L51; and
    L51 represents a single bond or a C1-C8 alkanediyl group where a methylene group can be replaced by an oxygen atom or carbonyl group.


The alicyclic hydrocarbon group represented by R52 may be monocyclic or polycyclic one.
Examples of the alicyclic hydrocarbon group include a monocyclic hydrocarbon group such as a C3-C18 cycloalkyl group (e.g. a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group) and a polycyclic alicyclic hydrocarbon group such as an adamantyl group, or a norbornyl group.
Examples of the alicyclic hydrocarbon group having a substituent include a 3-hydroxyadamantyl group, and a 3-methyladamantyl group.
Examples of the C1 to C8 aliphatic hydrocarbon group include an alkyl group such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, n-hexyl, n-heptyl, 2-ethylhexyl and n-octyl groups.
Examples of the alicyclic hydrocarbon group having a substituent for R52 include 3-hydroxyadamantyl group and 3-methyladamantyl group.
R52 is preferably an unsubstituted C3 to C18 alicyclic hydrocarbon group, and more preferably an adamantyl, norbornyl or cyclohexyl group.
Examples of the divalent saturated hydrocarbon group for L51 include a divalent saturated aliphatic hydrocarbon group and a divalent saturated alicyclic hydrocarbon group, and a divalent saturated aliphatic hydrocarbon group is preferred.
Examples of the divalent saturated aliphatic hydrocarbon group include an alkanediyl group such as methylene, ethylene, propanediyl, butanediyl and pentanediyl groups.
Examples of the divalent saturated alicyclic hydrocarbon group include any of a monocyclic group and a polycyclic group.
Examples of the monocyclic group include cycloalkanediyl group such as cyclopentanediyl and cyclohexanediyl groups. Examples of the polycyclic group include adamantanediyl and norbornanediyl groups.
Examples of the saturated hydrocarbon group in which a methylene group has been replaced by an oxygen atom or a carbonyl group include groups represented by formula (L1-1) to formula (L1-4). In formula (L1-1) to formula (L1-4), * represents a binding site to an oxygen atom.




In the formulae, XX1 represents an oxycarbonyl group or a carbonyloxy group,
LX1 represents a C1 to C16 divalent saturated aliphatic hydrocarbon group,
LX2 represents a single bond or a C1 to C15 divalent saturated aliphatic hydrocarbon group,
provided that the total number of the carbon atoms contained in the groups of LX1 and LX2 is 16 or less;
LX3 represents a single bond or a C1 to C17 divalent saturated aliphatic hydrocarbon group,
LX4 represents a single bond or a C1 to C16 divalent saturated aliphatic hydrocarbon group,
provided that the total number of the carbon atoms contained in the groups of LX3 and LX4 is 17 or less;
LX5 represents a C1 to C15 divalent saturated aliphatic hydrocarbon group,
LX6 and LX7 each independently represent a single bond or a C1 to C14 divalent saturated aliphatic hydrocarbon group,
provided that the total number of the carbon atoms contained in the groups of LX5, LX6 and LX7 is 15 or less;
LX8 and LX9 each independently represent a single bond or a C1 to C12 divalent saturated aliphatic hydrocarbon group,
WX1 represents a C3 to C15 divalent saturated alicyclic hydrocarbon group,
provided that the total number of the carbon atoms contained in the groups of LX8, LX9 and WX1 is 15 or less.
LX1 is preferably a C1 to C8 divalent saturated aliphatic hydrocarbon group, and more preferably a methylene group or an ethylene group.
LX2 is preferably a single bond or a C1 to C8 divalent saturated aliphatic hydrocarbon group, and more preferably a single bond.
LX3 is preferably a C1 to C8 divalent saturated aliphatic hydrocarbon group.
LX4 is preferably a single bond or a C1 to C8 divalent saturated aliphatic hydrocarbon group.
LX5 is preferably a C1 to C8 divalent saturated aliphatic hydrocarbon group, and more preferably a methylene group or an ethylene group.
LX6 is preferably a single bond or a C1 to C8 divalent saturated aliphatic hydrocarbon group, and more preferably a methylene group or an ethylene group.
LX7 is preferably a single bond or a C1 to C8 divalent saturated aliphatic hydrocarbon group.
LX8 is preferably a single bond or a C1 to C8 divalent saturated aliphatic hydrocarbon group, and more preferably a single bond or a methylene group.
LX9 is preferably a single bond or a C1 to C8 divalent saturated aliphatic hydrocarbon group, and more preferably a single bond or a methylene group.
WX1 is preferably a C3 to C10 divalent saturated alicyclic hydrocarbon group, and more preferably a cyclohexanediyl group and an adamantanediyl group.
Examples of the group represented by the formula (L1-1) include the following ones.




Examples of the group represented by the formula (L1-2) include the following ones.




Examples of the group represented by the formula (L1-3) include the following ones.




Examples of the group represented by the formula (L1-4) include the following ones.




L51 is preferably a single bond, the C1 to C8 divalent saturated hydrocarbon group or the group represented by the formula (L1-1), more preferably a single bond, the C1 to C6 divalent saturated hydrocarbon group or the group represented by the formula (L1-1).
Examples of the structural unit represented by formula (a5-1) include the following ones.



















Examples of the structural units represented by formula (a5-1) include structural units represented by the above formulae in which a methyl group corresponding to R51 has been replaced by a hydrogen atom.
When the resin (A1) further has the structural unit represented by formula (a5), the content thereof is preferably 1 to 30% by mole, more preferably 2 to 20% by mole, and still more preferably 3 to 15% by mole, based on all the structural units of the resin.
The resin (A1) is preferably resin which has the structural unit (a1) and the structural unit (s).
In the resin (A1), the structural unit having an acid-labile group is preferably those represented by formulae (a1-1) and (a1-2), more preferably those represented by formula (a1-1). The resin (A1) has preferably at least one of the structural units (a1-1) and (a1-2), more preferably two or more of the structural units (a1-1) and (a1-2).
For the resin (A1), the structural unit (s) is preferably those represented by formulae (a2) and (a3).
For the resin (A1), the structural unit (a2) is preferably those represented by formula (a2-1). For the resin (A1), the structural unit (a3) is preferably those represented by formulae (a3-1), (a3-2) and (a3-4).
When the resin (A1) has a structural unit derived from a monomer having an adamantyl group, preferably the structural unit represented by formula (a1-1), the content of the structural unit is preferably 15% or more by mole based on all of the structural units having an acid-labile group. When the photoresist composition has adamantane ring-containing structural units in larger amount, the photoresist pattern obtained therefrom can have more improved resistance to dry-etching.
The resin (A1) can be produced by polymerizing monomers from which a structural unit having an acid-labile group is derived optionally with a compound from which a structural unit having no acid-labile group is derived in a manner of radical polymerization or a known polymerization method.
The weight-average molecular weight of the resin (A1) is usually 2,000 or more, preferably 2,500 or more, and more preferably 3,000 or more, and usually 50,000 or less, preferably 30,000 or less, more preferably 15,000 or less.
The weight-average molecular weight can be measured with gel permeation chromatography (standard: polyethylene). The detailed method of measurement is described in Examples of the present specification.
The resin (A2) has a structural unit represented by formula (I).




In formula (I), R1 represents a C1-C13 fluorinated saturated hydrocarbon group,

    A1 represents a single bond, a C1-C6 alkanediyl group, or *-A2-X1-(A3-X2)a-(A4)b-, where * represents a binding site to an oxygen atom, A2, A3 and A4 each independently represent a C1 to C6 alkanediyl group, X1 and X2 each independently represent —O—, —CO—O— or —O—CO—, “a” represents 0 or 1 and “b” represents 0 or 1, and
    R2 represents a C1-C18 hydrocarbon group.


Examples of the fluorinated saturated hydrocarbon group represented by R1 include a fluoromethyl group, trifluoromethyl group, 1,1-fluoroethyl group, 2,2-fluoroethyl group, a 2,2,2-trifluoroethyl group, a perfluoroethyl group, a 3,3,3-trifluoro propyl group, a 1,1,2,2-tetrafluoropropyl group, a 2,2,3,3,3-pentafluoropropyl group, a 1,1,2,2,3,3-hexafluoropropyl group, a perfluoroethylmethyl group, 1-(trifluoromethyl)-2,2,2-trifluoroethyl group, 1-(trifluoromethyl)-2,2,3,3,3-pentafluoropropyl group, 1-(perfluoroethyl)-2,2,3,3,3-pentafluoropropyl group 1-(trifluoromethyl)-1,2,2,2-tetrafluoroethyl group, perfluoropropyl group, 1,1,2,2-tetrafluorobutyl group, 1,1,2,2,3,3-hexafluorobutyl group, 3,3,4,4,4-pentafluorobutyl group, 2,2,3,3,4,4,4-heptafluorobutyl group, 1,1,2,2,3,3,4,4-octafluorobutyl group, a perfluorobutyl group, a 1,1-bis(trifluoro)methyl-2,2,2-trifluoroethyl group, 2-(perfluoropropyl)ethyl group, 2,2,3,3,4,4,5,5,5-nonabisfluoropentyl group, 3,3,4,4,5,5,5-heptafluoropentyl group, 1,1,2,2,3,3,4,4-octafluoropentyl group, a perfluoropentyl group, 1,1,2,2,3,3,4,4,5,5-fluorodecapentyl group, 1,1-(trifluoromethyl)-2,2,3,3,3-pentafluoropropyl group, a perfluoropentyl group, a 2-(perfluorobutyl)ethyl group, a 1,1,2,2,3,3,4,4,5,5-decafluorohexyl group, 3,3,4,4,5,5,6,6,6-nonafluorohexyl group, 2,2,3,3,4,4,5,5,6,6,6-undecafluorohexyl group, 1,1,2,2,3,3,4,4,5,5,6,6-dodecafluorohexyl group, a perfluoropentylmethyl group, a perfluorohexyl group, a perfluorocyclohexyl group and a perfluoroadamantyl group.
R1 is preferably a C1-C13 fluorinated alkyl group, more preferably —(CH2)n—Rf or —CH(Rf1)(Rf2), where “n” represents an integer of 0 to 6, and Rf, Rf1 and Rf2 each independently represent a C1-C6 perfluoroalkyl group.
“n” is preferably an integer of 0 to 4, more preferably an integer of 0 to 3, and still more preferably an integer of 0 to 2.
Rf is preferably a C1-C4 perfluoroalkyl group, more preferably a C2-C4 perfluoroalkyl group, and still more preferably a C3-C4 perfluoroalkyl group.
Rf1 and Rf2 are each independently preferably a C1-C4 perfluoroalkyl group, more preferably a C1-C3 perfluoroalkyl group, and still more preferably a C1-C2 perfluoroalkyl group.
R1 is more preferably a C1-C4 perfluoroalkyl group, —CH2—Rf′, —(CH2)2—Rf′, or —CH(CF3)(CF3). Rf′ represents a C1-C4 perfluoroalkyl group.
Examples of the alkanediyl group represented by A1, A2, A3 and A4 include a linear alkanediyl group such as a methyl group, an ethylene group, a propane-1,3-diyl group, a butane-1,4-diyl group, a pentane-1,5-diyl group and hexane-1,6-diyl group, and a branched alkanediyl group such as an ethane-1,1-diyl group, a propane-1,2-diyl group, a butane-1,3-diyl group, a 2-methy propane-1,3-diyl group, a 2-methylpropane-1,2-diyl group, a pentane-1,4-diyl group and 2-methylbutane-1,4-diyl group.
Examples of *-A2-X1-(A3-X2)a-(A4)b- include *-A2-O—, *-A2-CO—O—, *-A2-CO—O-A4-, *-A2-O—CO—, *-A2-CO—O-A3-CO—O—, *-A2-CO—O-A3-CO—O-A4-, *-A2-O—CO-A3-O—, *-A2-O-A3-CO—O—, *-A2-CO—O-A3-O—CO— and *-A2-O—CO-A3-O—CO—, preferably -A2-O— and *-A2-CO—O—.
Preferably, A2, A3 and A4 are each independently a C2-C6 alkanediyl group.
A1 is preferably a single bond or -A2-X1—, more preferably a single bond or -A2-CO—O—, and still more preferably a single bond.
Examples of the hydrocarbon group represented by R2 include an alkyl group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group and any combination of them.
Examples of the alkyl group for R2 include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group and an octyl group.
The alicyclic hydrocarbon group represented by R2 may be monocyclic or polycyclic. Examples of monocyclic one include a cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, a cycloheptyl group and a cyclooctyl group. Examples of polycyclic one include a dacahydronaphtyl group, an adamantyl group and a norbornyl group. Examples of a group composed of an alkyl group and an alicyclic hydrocarbon group include a methylcyclohexyl group, a dimethylcyclohexyl group, amethylnorbornyl group, cyclohexylmethyl group, an adamantylmethyl group, and a norbornylethyl group.
Examples of the aromatic hydrocarbon group for R2 include a phenyl group, a naphthyl group, an anthryl group, a p-methylphenyl group, a p-tert-butylphenyl group, p-adamantylphenyl group, a tolyl group, a xylyl group, a cumenyl group, a mesityl group, a biphenyl group, a phenanthryl group, a 2,6-diethylphenyl group, and 2-methyl-6-ethylphenyl group.
R2 is preferably a C3-C6 branched alkyl group, a C5-C8 cycloalkyl group and an adamantyl group, and more preferably an isopropyl group, a cyclohexyl group and an adamantyl group.
Examples of the structural unit represented by formula (I) include the following ones.




























The structural unit represented by formula (I) can be derived from a compound represented by formula (I′);




where R1, R2 and A1 are as defined above.

The compound represented by formula (I′) can be obtained by reacting a compound represented by formula (I′-a) with a compound represented by formula (I′-b) in presence of an acid catalyst, such as a sulfuric acid, in a solvent such as 1-chlorobutane or toluene:




wherein R1, R2 and A1 are as defined above.
The reaction is preferably conducted at temperature of preferably 20° C. to 120° C., for 0.5 to 24 hours.
Examples of the compound represented by the formula (I′-a) include compounds represented by formulae below which are available on the market.




The compound represented by formula (I′-b) can be obtained by reacting a compound represented by formula (I′-c) with an acid catalyst, such as trifluoromethansulfonic acid, in a solvent such as chloroform, at temperature of preferably 20° C. to 120° C., for 0.5 to 24 hours:




wherein R2 is as defined above.

The compound represented by formula (I′-c) can be obtained by reacting a compound represented by formula (I′-d) with a compound represented by formula (I′-e) in presence of a basic catalyst, such as pyridine, in a solvent such as chloroform, at temperature of preferably 5° C. to 80° C., for 0.5 to 48 hours:




wherein R2 is as defined above.

Examples of the compound represented by the formula (I′-e) include compounds represented by formulae below which are available on the market.




In the resin (A2), the content of the structural unit represented by formula (I) is preferably 10 to 100% by mole, more preferably 50 to 100% by mole, and still more preferably 80 to 100% by mole, based on all the structural units of the resin (A2). The resin (A2) which consists of the structural unit represented by formula (I) is furthermore preferred according to the photoresist composition of the disclosure.
The resin (A2) may further have another structural unit such as the structural unit (a1), the structural unit (s), the structural unit (t). When the resin (A2) may further have another structural unit, the resin (A2) preferably has the structural unit represented by formula (I) and the structural unit (t), more preferably has the structural unit represented by formula (I) and the structural unit (a5).
The resin (A2) can be produced by polymerizing the compound represented by formula (I′), optionally with another monomer in a manner of radical polymerization or a known polymerization method.
The weight average molecular weight of the resin (A2) is preferably 6000 or more, and more preferably 7,000 or more, and preferably 80,000 or less, and more preferably 60,000 or less.
In the photoresist composition of the disclosure, the amount of the resin (A2) is preferably 1 to 60 weight parts, more preferably 2 to 50 weight parts, still more preferably 3 to 40 weight parts, and further more preferably 4 to 30 weight parts, relative to 100 parts of the resin (A1).
The photoresist composition of the disclosure usually contains 80% by weight or more of the resin (A1) and resin (A2) in total, based on sum of solid components. The photoresist composition of the disclosure usually contains 99.9% by mass or less of the resins in total, based on sum of solid components. In this specification, “solid components” means components other than solvent in the photoresist composition. The amount can be measured with a known analysis equipment such as gas or liquid chromatography.
The photoresist composition of the disclosure may further contain another resin than the resins (A1) and (A2). Examples of such another resin include those consisting of the structural units selected from the structural units (a2), (a3), (a4) and (a5).
The photoresist composition contains an acid generator.
The acid generator is a compound which can be decomposed by light or radiation to generate an acid. The acid generators may be either ionic or non-ionic one. The acid generator can be used singly or in combination of two or more of them.
The non-ionic acid generator includes organic halide, sulfonate esters (e.g., 2-nitrobenzylester, aromatic sulfonate, oxime sulfonate, N-sulfonyloxyimide, sulfonyl oxyketone, diazonaphthoquinone 4-sulfonate) and sulfone (e.g., disulfone, ketosulfone, sulfonyldiazomethane). The ionic acid generator includes an onium salt comprising an onium cation (e.g., a diazonium salt, a phosphonium salt, a sulfonium salt, an iodonium salt). Anions of the onium salts include a sulfonic acid anion, a sulfonylimide anion and a sulfonylmethide anion.
The acid generator includes compounds which generate an acid upon radiation, which are described in JP63-26653A1, JP55-164824A1, JP62-69263A1, JP63-146038A1, JP63-163452A1, JP 62-153853A1, JP63-146029A1, U.S. Pat. Nos. 3,779,778, 3,849,137, German patent No. 3914407 and European patent No. 126712.
The acid generator is preferably a fluorine-containing acid generator, more preferably a salt represented by formula (B1):




wherein Q1 and Q2 each independently represent a fluorine atom or a C1-C6 perfluoroalkyl group,

    Lb1 represents a single bond or a C1-C24 divalent saturated hydrocarbon group where a methylene group can be replaced by an oxygen atom or a carbonyl group and where a hydrogen atom can be replaced by an fluorine atom or a hydroxy group,
    Y represents a methyl group or a C3-C18 alicyclic hydrocarbon group where a methylene group can be replaced by an oxygen atom, a sulfonyl group or a carbonyl group and where a hydrogen atom can be replaced by a substituent, and
    Z+ represents an organic cation.


Examples of the perfluoroalkyl group represented by Q1 and Q2 include a trifluoromethyl group, a pentafluoroethyl group, a heptafluoropropyl group, a nonafluorobutyl group, an undecafluoropentyl group and a tridecafluorohexyl group. It is preferred that Q1 and Q2 each independently represent a fluorine atom or a trifluoromethyl group, and it is more preferred that Q1 and Q2 are fluorine atoms.
Examples of the divalent saturated hydrocarbon group represented by Lb1 include linear alkanediyl groups, branched chain alkanediyl groups, a monocyclic divalent alicyclic hydrocarbon group, a polycyclic divalent alicyclic hydrocarbon group and combinations of them.
Specific examples of them include

    linear alkanediyl groups such as a methylene group, an ethylene group, a propane-1,3-diyl group, a butane-1,4-diyl group, a pentane-1,5-diyl group, a hexane-1,6-diyl group, a heptane-1,7-diyl group, an octane-1,8-diyl group, a nonane-1,9-diyl group, a decane-1,10-diyl group;
    branched chain alkanediyl groups including a group formed by attaching a side chain to a linear alkanediyl group, such as a butan-1,3-diyl group, a2-methylpropane-1,3-diyl group, a 2-methylpropane-1,2-diyl group, a pentane-1,4-diyl group, and a 2-methylbutane-1,4-diyl group;
    a monocyclic divalent alicyclic hydrocarbon group such as a cyclobutan-1,3-diyl group, cyclopentane-1,3-diyl group, a cyclohexane-1,2-diyl group, a 1-methylcyclohexane-1,2-diyl group, cyclohexane-1,4-diyl group, cyclooctane-1,2-diyl group, and a cyclooctane-1,5-diyl group; and
    a polycyclic divalent alicyclic hydrocarbon group such as a norbornane-2,3-diyl group, norbornane-1,4-diyl group, a norbornane-2,5-diyl group, an amadantane-1,2-diyl group, an amadantane-1,5-diyl group and an amadantane-1,6-diyl group.


When Lb1 represents a divalent saturated hydrocarbon group in which a methylene group has been replaced by an oxygen atom or a carbonyl group, examples of Lb1 include the moiety represented by any one of formulae (b1-1) to (b1-3) as follow;




wherein Lb2 represents a single bond or a C1-C22 divalent saturated hydrocarbon group in which a hydrogen atom can be replaced by a fluorine atom, and

    Lb3 represents a single bond or a C1-C22 divalent saturated hydrocarbon group in which a hydrogen atom can be replaced by a fluorine atom or a hydroxyl group and in which a methylene group can be replaced by an oxygen atom or a carbonyl group, provided that the total number of the carbon atoms in Lb2 and Lb3 is up to 22;
    Lb4 represents a single bond or a C1-C22 divalent saturated hydrocarbon group in which a hydrogen atom can be replaced by a fluorine atom, and Lb5 represents a single bond or a C1-C22 divalent saturated hydrocarbon group in which a hydrogen atom can be replaced by a fluorine atom or a hydroxyl group and in which a methylene group can be replaced by an oxygen atom or a carbonyl group, provided that the total number of the carbon atoms in Lb4 and Lb5 is up to 22;
    Lb6 represents a C1-C15 divalent saturated hydrocarbon group in which a hydrogen atom can be replaced by a fluorine atom or a hydroxyl group, and Lb7 represents a single bond or a C1-C15 divalent saturated hydrocarbon group in which a hydrogen atom can be replaced by a fluorine atom or a hydroxyl group and in which a methylene group can be replaced by an oxygen atom or a carbonyl group, provided that the total number of the carbon atoms in Lb6 and Lb7 is up to 23; and * represents a binding site to Y.


In formula (b1-1) to formula (b1-3), when a methylene group has been replaced by an oxygen atom or a carbonyl group, the carbon number of the saturated hydrocarbon group corresponds to the number of the carbon atom before replacement.
Examples of the divalent saturated hydrocarbon group are the same examples as the divalent saturated hydrocarbon group of Lb1.
Lb2 is preferably a single bond.
Lb3 is preferably a C1 to C4 divalent saturated hydrocarbon group.
Lb4 is preferably a C1 to C8 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom.
Lb5 is preferably a single bond or a C1 to C8 divalent saturated hydrocarbon group.
Lb6 is preferably a single bond or a C1 to C4 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom.
Lb7 is preferably a single bond or a C1 to C18 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom or a hydroxy group, and where a methylene group may be replaced by an oxygen atom or a carbonyl group.
Among these, the group represented by the formula (b1-1) or the formula (b1-3) is preferred.
Examples of the divalent group represented by the formula (b1-1) include the following groups represented by formula (b1-4) to formula (b1-8):




wherein Lb8 represents a single bond or a C1 to C22 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom or a hydroxy group;

    Lb9 represents a C1 to C20 divalent saturated hydrocarbon group, and Lb10 represents a single bond or a C1 to C19 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom or a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb9 and Lb10 is 20 or less;
    Lb11 represents a C1 to C21 divalent saturated hydrocarbon group, and Lb12 represents a single bond or a C1 to C20 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom or a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb11 and Lb12 is 21 or less;
    Lb13 represents a C1 to C19 divalent saturated hydrocarbon group, Lb14 represents a single bond or a C1 to C18 divalent saturated hydrocarbon group, and Lb15 represents a single bond or a C1 to C18 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom or a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb13, Lb14 and Lb15 is 19 or less;
    Lb16 represents a C1 to C18 divalent saturated hydrocarbon group, Lb17 represents a C1 to C18 divalent saturated hydrocarbon group, and Lb18 represents a single bond or a C1 to C17 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom or a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb16, Lb17 and Lb18 is 19 or less;
    and * represents a binding site to Y.


Lb8 is preferably a C1 to C4 divalent saturated hydrocarbon group.
Lb9 is preferably a C1 to C8 divalent saturated hydrocarbon group.
Lb10 is preferably a single bond or a C1 to C19 divalent saturated hydrocarbon group, and more preferably a single bond or a C1 to C8 divalent saturated hydrocarbon group.
Lb11 is preferably a C1 to C8 divalent saturated hydrocarbon group.
Lb12 is preferably a single bond or a C1 to C8 divalent saturated hydrocarbon group.
Lb13 is preferably a C1 to C12 divalent saturated hydrocarbon group.
Lb14 is preferably a single bond or a C1 to C6 divalent saturated hydrocarbon group.
Lb15 is preferably a single bond or a C1 to C18 divalent saturated hydrocarbon group, and more preferably a single bond or a C1 to C8 divalent saturated hydrocarbon group.
Lb16 is preferably a C1 to C12 divalent saturated hydrocarbon group.
Lb17 is preferably a C1 to C6 divalent saturated hydrocarbon group.
Lb18 is preferably a single bond or a C1 to C17 divalent saturated hydrocarbon group, and more preferably a single bond or a C1 to C4 divalent saturated hydrocarbon group.
Examples of the divalent group represented by the formula (b1-3) include the following groups represented by formula (b1-9) to formula (b1-11):




wherein Lb19 represents a single bond or a C1 to C23 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom, and Lb20 represent a single bond or a C1 to C23 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom, a hydroxy group or an acyloxy group, and a methylene group contained in an acyloxy group may be replaced by an oxygen atom or a carbonyl group, and a hydrogen atom contained in an acyloxy group may be replaced by a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb19 and Lb20 is 23 or less;

    Lb21 represents a single bond or a C1 to C21 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom, Lb22 represents a single bond or a C1 to C21 divalent saturated hydrocarbon group, and Lb23 represents a single bond or a C1 to C21 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom, a hydroxy group or an acyloxy group, and a methylene group contained in an acyloxy group may be replaced by an oxygen atom or a carbonyl group, and a hydrogen atom contained in an acyloxy group may be replaced by a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb21, Lb22 and Lb23 is 21 or less;
    Lb24 represents a single bond or a C1 to C20 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom, Lb25 represents a single bond or a C1 to C21 divalent saturated hydrocarbon group, and Lb26 represents a single bond or a C1 to C20 divalent saturated hydrocarbon group where a hydrogen atom may be replaced by a fluorine atom, a hydroxy group or an acyloxy group, and a methylene group contained in an acyloxy group may be replaced by an oxygen atom or a carbonyl group, and a hydrogen atom contained in an acyloxy group may be replaced by a hydroxy group, provided that the total number of carbon atoms contained in the group of Lb24, Lb25 and Lb26 is 21 or less;
    and * represents a binding site to Y.


In formula (b1-9) to formula (b1-11), when a hydrogen atom has been replaced by an acyloxy group, the carbon number of the saturated hydrocarbon group corresponds to the number of the carbon atom, CO and O in addition to the carbon number of the saturated hydrocarbon group.
Examples of the acyloxy group include acetyloxy, propionyloxy, butyryloxy, cyclohexyl carbonyloxy and adamantyl carbonyloxy groups.
Examples of the acyloxy group having a substituent include oxoadamantyl carbonyloxy, hydroxyadamantyl carbonyloxy, oxocyclohexyl carbonyloxy and hydroxycyclohexyl carbonyloxy groups.
Examples of the group represented by the formula (b1-4) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-5) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-6) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-7) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-8) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-2) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-9) include the following ones:




where * represents a binding site to Y.

Examples of the group represented by the formula (b1-10) include the following ones:







where * represents a binding site to Y.

Examples of the group represented by the formula (b1-11) include the following ones:







where * represents a binding site to Y.

Examples of the alicyclic hydrocarbon group represented by Y include those represented by formulae (Y1) to (Y11).
Examples of the alicyclic hydrocarbon group represented by Y, in which a methylene group can be replaced by an oxygen atom, a sulfonyl group or a carbonyl group, include those represented by formulae (Y12) to (Y27).










Among them, preferred are those represented by formulae (Y1) to (Y20), more preferred are those represented by formulae (Y11), (Y15), (Y16) and (Y20), and still more preferred are those represented by formulae (Y11) and (Y15).
Examples of the substituents for the alicyclic hydrocarbon group represented by Y include a halogen atom, a hydroxy group, an oxo group, a C1-C12 alkyl group, a C1-C12 hydroxy-containing alkyl group, a C3-C16 alicyclic hydrocarbon group, a C1-C12 alkoxy group, a C6-C18 aromatic hydrocarbon group optionally substituted with a C1-C4 alkyl group, a C7-C21 aralkyl group, a C2-C4 acyl group, a glycidyloxy group, or —(CH2)j2—O—CO—Rb1 group where Rb1 represents a C1-C16 alkyl group, a C3-C16 alicyclic hydrocarbon group, or a C6-C18 aromatic hydrocarbon group optionally substituted with a C1-C4 alkyl group. The symbol j2 represents an integer of 0 to 4.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
Examples of the hydroxyl-containing methyl group include a hydroxymethyl group and a hydroxyethyl group.
Examples of alkoxy group include a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a pentyloxy group, a hexyloxy group, a heptyloxy group, an octyloxy group, a decyloxy group and a dodecyloxy group.
Examples of an aromatic hydrocarbon group include aryl groups such as a phenyl group, a naphthyl group, an antolyl group, a p-methylphenyl group, p-tert-butylphenyl group, p-adamantylphenyl group, a tolyl group, a xylyl group, a cumenyl group, a mesityl group, a biphenyl group, a phenanthryl group, a 2,6-diethylphenyl group, 2-methyl-6-ethylphenyl group.
Examples of an aralkyl group include a benzyl group, a phenethyl group, a phenylpropyl group, a naphthylmethyl group and a naphthylethyl group.
Examples of an acyl group include an acetyl group, a propionyl group and a butyryl group.
Examples of the group represented by Y include the following ones.




Y is preferably a C3-C18 alicyclic hydrocarbon group which can have a substituent, more preferably an adamantyl group which can have a substituent such as oxo group or a hydroxyl group, more preferably an adamantyl group, a hydroxyadamantyl group, or an oxoadamantyl group.
Examples of the sulfonic acid anion of the salt represented by formula (B1) include an anion represented by formulae (B1-A-1) to (B1-A-33), and more preferably an anions represented by formula (B1-A-1) to formula (B1-A-4), formula (B1-A-9), formula (B1-A-10), formula (B1-A-24) to formula (B1-A-33).
















In formula (B1-A-1) to formula (B1-A-33), Ri2 to Ri7 each independently represent a C1 to C4 alkyl group, and preferably a methyl group or an ethyl group, Ri8 represent a C1 to C12 aliphatic hydrocarbon group, preferably a C1 to C4 alkyl group, a C5 to C12 monovalent alicyclic hydrocarbon group or a group composed of the alkyl group and the alicyclic hydrocarbon group, more preferably a methyl group, an ethyl group, a cyclohexyl group or an adamantyl group. L4 represents a single bond or a C1 to C4 alkanediyl group. Q1 and Q2 represent the same meaning as defined above.
Specific examples of the anion for the salt represented by formula (B1) include JP2010-204646A1.
Among these, preferred examples of the sulfonic acid anion for the salt represented by the formula (B1) include anions represented by formulae (B1a-1) to (B1a-15).










Preferred examples of the sulfonic acid anion include anions represented by the formulae (B1a-1) to (B1a-3) and (B1a-7) to (B1a-15).
Examples of the organic cation represented by Z+ include an organic onium cation such as an organic sulfonium cation, an organic iodonium cation, an organic ammonium cation, a benzothiazolium cation and an organic phosphonium cation. As Z+, an organic sulfonium cation and an organic iodonium cation are preferred, and an arylsulfonium cation is more preferred. Herein, the arylsulfonium includes those having one, two or three aryl groups.
Preferable examples of the organic cation represented by Z+ include the organic cations represented by the formulae (b2-1) to (b2-4):




wherein Rb4, Rb5 and Rb6 independently represent a C1-C30 aliphatic hydrocarbon group in which a hydrogen atom can be replaced by a hydroxy group, a C1-C12 alkoxy group or a C6-C18 alicyclic hydrocarbon group,

    a C3-C36 alicyclic hydrocarbon group in which a hydrogen atom can be replaced by a halogen atom, a C2-C4 acyl group or a glycidyloxy group, and
    a C6-C36 aromatic hydrocarbon group in which a hydrogen atom can be replaced by a halogen atom, a hydroxy group, or C1-C12 alkoxy group; and Rb4 and Rb5, Rb4 and Rb6, or Rb5 and Rb6 can be bonded each other to form a ring containing S+;
    Rb7 and Rb8 are independently in each occurrence a hydroxy group, a C1-C12 alkyl group or a C1-C12 alkoxy group;
    m2 and n2 independently represents an integer of 0 to 5;
    Rb9 and Rb10 independently represent a C1-C36 aliphatic hydrocarbon group or a C3-C36 alicyclic hydrocarbon group, or Rb9 and Rb10 are bonded each other to form a ring together with the adjacent —S+—, and one or more —CH2— in the ring may be replaced by an oxygen atom, sulfur atom or carbonyl group; and
    Rb11 represents a hydrogen atom, a C1-C36 aliphatic hydrocarbon group, a C3-C36 alicyclic hydrocarbon group, or a C6-C18 aromatic hydrocarbon group, and Rb12 represents a C1-C12 aliphatic hydrocarbon group where a hydrogen atom can be replaced by a C6-C18 aromatic hydrocarbon group, a C3-C18 alicyclic hydrocarbon group, and a C6-C18 aromatic hydrocarbon group optionally substituted with C1-C12 alkoxy group or C1-C12 alkylcarbonyloxy group;
    or Rb11 and Rb12 are bonded each other to form a C1-C10 divalent acyclic hydrocarbon group which forms a 2-oxocycloalkyl group together with the adjacent —CHCO—, and one or more —CH2— in the group may be replaced by an oxygen atom, sulfur atom or carbonyl group; and
    Rb13, Rb14, Rb15, Rb16, Rb17 and Rb18 independently represent a hydroxy group, a C1-C12 alkyl group or a C1-C12 alkoxy group;
    Lb31 represents —S— or —O—; and
    o2, p2, s2 and t2 each independently represents an integer of 0 to 5;
    q2 and r2 each independently represents an integer of 0 to 4; and u2 represents 0 or 1.


Examples of the aliphatic hydrocarbon group represented by each substituent include an alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a sec-butyl group, a tert-butyl group, a pentyl group, a hexyl group, an octyl group, and a 2-ethylhexyl group. The aliphatic hydrocarbon group represented by Rb9 to Rb12 is preferably a C1-C18 alkyl group, more preferably a C1-C12 alkyl group.
Examples of the alkyl group where a hydrogen atom has been replaced by an alicyclic hydrocarbon group include 1-(adamantane-1-yl) alkane-1-yl group.
The alicyclic hydrocarbon group represented by each substituent may be monocyclic or polycyclic, a hydrogen atom of which can be replaced by an alkyl group. When a hydrogen atom of it has been replaced by an alkyl group, the total number of carbon atoms is 30 or less.
Examples of the monocyclic alicyclic hydrocarbon group include a cycloalkyl group such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclodecyl group.
Examples of the polycyclic alicyclic hydrocarbon group include a decahydronaphtyl group, an adamantyl group, a nobornyl group, and the following ones.




The alicyclic hydrocarbon group represented by Rb9 to Rb12 has preferably 3 to 18, more preferably 4 to 12, carbon atoms. Examples of the alicyclic hydrocarbon group where a hydrogen atom has been replaced by an alkyl group include a methylcyclohexyl group, a 2-alkyladamantane-2-yl group, a methylnorbornyl group, and an isobornyl group.
Preferable examples of the aromatic hydrocarbon group include substituted or unsubstituted phenyl group such as a phenyl group, a tolyl group, a xylyl group, a cumenyl group, a mesityl group, a 4-ethylphenyl group, 4-tert-butylphenyl group, 4-cyclohexylphenyl group, a 4-adamantylphenyl group, a 2,6-diethylphenyl group, a 2-methyl-6-ethylphenyl group; a biphenyl group, a naphtyl group, a phenanthryl group.
Preferable examples of the aromatic hydrocarbon group where a hydrogen atom has been replaced by an alkoxy group include 4-methoxyphenyl group.
Preferable examples of the alkyl group where a hydrogen atom has been replaced by an aromatic hydrocarbon group, i.e., an aralkyl group, include a benzyl group, a phenethyl group, a phenylpropyl group, a trityl group, a naphthylmethyl group and a naphthylethyl group.
When the aromatic hydrocarbon group has an alkyl group or an alicyclic hydrocarbon group as a substituent, the substituent is preferably a C1-C12 alkyl group or a C3-C18 alicyclic hydrocarbon group. Examples of the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a pentyloxy group, a hexyloxy group, a heptyloxy group, an octyloxy group, a decyloxy group and a dodecyloxy group.
Examples of the C2-C4 acyl group include an acetyl group, a propyonyl group and a butyryl group.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
Preferable examples of the alkylcarbonyloxy group include a methylcarbonyloxy group, an ethylcarbonyloxy group, n-propylcarbonyloxy group, an isopropylcarbonyloxy group, n-butylcarbonyloxy group, sec-butylcarbonyloxy group, a tert-butylcarbonyloxy group, a pentylcarbonyloxy group, a hexylcarbonyloxy group, an octylcarbonyloxy group and 2-ethyl hexylcarbonyloxy group.
The ring containing S+ formed by bonding Rb4 and Rb5, Rb4 and Rb6 or Rb5 and Rb6 each other may be a monocyclic ring, a polycyclic ring, an aromatic ring, a non-aromatic ring, a saturated ring or a unsaturated ring. The ring can contain a sulfur atom or oxygen atom in addition to S. The ring preferably has 3 to 18 carbon atoms, and more preferably has 4 to 13 carbon atoms. Examples of such ring include, 3 to 12-membered rings, preferably 3 to 7-membered rings, specifically the following ones.




Examples of the ring group formed by bonding Rb9 and Rb10 together with the adjacent S+ and the divalent acyclic hydrocarbon group include, 3 to 12-membered rings, preferably 3 to 7-membered rings, specifically a thiolan-1-ium ring (tetrahydrothiphenium ring), a thian-1-ium ring and a 1,4-oxathian-4-ium ring.
Examples of the ring group formed by bonding Rb11 and Rb12 include 3 to 12-membered rings, preferably 3 to 7-membered rings, specifically oxocyclopentane ring, oxocyclohexane ring, oxonorbornane ring and oxoamadantane ring.
Among the above-mentioned cations, preferred is the cation represented by the formula (b2-1).
Examples of the cation represented by the formula (b2-1) include the following ones.



















Examples of the cation represented by the formula (b2-2) include the following ones.




Examples of the cation represented by the formula (b2-3) include the following ones.




Examples of the cation represented by the formula (b2-4) include the following ones.










The acid generator for the photoresist composition of the disclosure is preferably those having an anion represented by any one of the formulae (B1a-1) to (B1a-3) and (B1a-7) to (B1a-15) and a cation represented by any one of the formulae (b2-1) and (b2-3).
The acid generator is preferably those represented by formulae (B1-1) to (B1-30), more preferably those having an arylsulfonium cation, that is those represented by formulae (B1-1), (B1-2), (B1-3), (B1-5), (B1-6), (B1-7), (B1-11), (B1-12), (B1-13), (B1-17), (B1-20), (B1-21), (B1-22), (B1-23), (B1-24), (B1-25), (B1-26) and (B1-29).

























The amount of the acid generator represented by formula (B1) is preferably 30% by mass or more, and 100% by mass or less, more preferably 50% by mass or more, and 100% by mass or less, and still more preferably substantially 100% by weight with respect to 100% by mass of total acid generator.
The amount of the acid generator is preferably 1 weight parts or more, more preferably 3 weight parts or more, and preferably 30 weight parts or less, and more preferably 25 weight parts or less relative to 100 weight parts of the resin (A1).
The photoresist compositions of the disclosure may further contain a solvent.
The amount of the solvent is usually 90% by weight or more, preferably 92% by weight or more preferably 94% by weight or more based on total amount of the photoresist composition of the disclosure. The amount of the solvent is usually 99.9% by weight or less and preferably 99% by weight or less based on total amount of the photoresist composition of the disclosure.
Examples of the solvent include a glycoletherester such as ethylcellosolve acetate, methylcellosolve acetate and propyleneglycolmonomethylether acetate; an ester such as ethyl lactate, butyl acetate, amyl acetate and ethyl pyruvate; a ketone such as acetone, methyl isobutyl ketone, 2-heptanone and cyclohexanone; and a cyclic ester such as γ-butyrolactone.
The photoresist compositions of the disclosure may further contain a quencher. The “quencher” has the property that it can trap an acid, especially an acid generated from the acid generator by applying a radiation.
Examples of the quencher include a basic nitrogen-containing organic compound and a weak acid salt.
Examples of the basic nitrogen-containing organic compound include an amine compound such as an aliphatic amine, an aromatic amine and an ammonium salt. Examples of the aliphatic amine include a primary amine, a secondary amine and a tertiary amine. Examples of the aromatic amine include an aromatic amine in which an aromatic ring has an amino group such as aniline and a heteroaromatic amine such as pyridine.
Examples of the quencher include 1-naphthylamine, 2-naphthylamine, aniline, diisopropylaniline, 2-, 3- or 4-methylaniline, 4-nitroaniline, N-methylaniline, N,N-dimethylaniline, diphenylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine, dibutylamine, pentylamine, dioctylamine, triethylamine, trimethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, triheptylamine, trioctylamine, trinonylamine, tridecylamine, methyldibutylamine, methyldipentylamine, methyldihexylamine, methyldicyclohexylamine, methyldiheptylamine, methyldioctylamine, methyldinonylamine, methyldidecylamine, ethyldibutylamine, ethyldipentylamine, ethyldihexylamine, ethyldiheptylamine, ethyldioctylamine, ethyldinonylamine, ethyldidecylamine, dicyclohexylmethylamine, 2 tris [2-(2-methoxyethoxy)ethyl]amine, triisopropanolamine, ethylenediamine, tetramethylenediamine, hexamethylenediamine, 4,4′-diamino-1,2-diphenylethane, 4,4′-diamino-3,3′-dimethyldiphenylmethane, 4,4′-diamino-3,3′-diethyldiphenyl methane, piperazine, morpholine, piperidine, hindered amine compound having a piperidine structure, 2,2′-methylenebisaniline, imidazole, 4-methylimidazole, pyridine, 4-methylpyridine, 1,2-di(2-pyridyl)ethane, 1,2-di(4-pyridyl)ethane, 1,2-di(2-pyridyl)ethene, 1,2-di(4-pyridyl)ethene, 1,3-di(4-pyridyl) propane, 1,2-di(4-pyridyloxy)ethane, di(2-pyridyl)ketone, 4,4′-dipyridyl sulfide, 4,4′-dipyridyl disulfide, 2,2′-dipyridylamine, 2,2′-dipicolylamine and bipyridine.
Examples of the quaternary ammonium salts include tetramethylammonium hydroxide, tetrabutylammonium hydroxide, tetrahexylammonium hydroxide, tetraoctylammonium hydroxide, phenyltrimethylammonium hydroxide, (3-trifluoromethylphenyl)trimethylammonium hydroxide and (2-hydroxyethyl)trimethylammonium hydroxide (so-called “choline”).
The weak acid salt is usually lower in acidity than the acid generator as mentioned above and Salt (I), examples of which include carboxylic acid salts and sulfonic acid salts.
The acidity in the weak acid salt is shown by the acid dissociation constant (pKa).
The acid dissociation constant of acid generated from the weak acid salt is usually salt of −3<pKa.
The weak acid salt is preferably a salt of −1<pKa<7, and more preferably a salt of 0<pKa<5.
Specific examples of the weak acid salt include the following ones.













In the formula (D), RD1 and RD2 in each occurrence independently represent a C1 to C12 hydrocarbon group, a C1 to C6 alkoxyl group, a C2 to C7 acyl group, a C2 to C7 acyloxy group, a C2 to C7 alkoxycarbonyl group, a nitro group or a halogen atom;
m′ and n′ each independently represent an integer of 0 to 4.
Examples of the hydrocarbon group for RD1 and RD2 include any of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group and a combination thereof.
Examples of the aliphatic hydrocarbon group include an alkyl group such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentyl, hexyl and nonyl groups.
The alicyclic hydrocarbon group is any one of monocyclic or polycyclic hydrocarbon group, and saturated or unsaturated hydrocarbon group. Examples thereof include a cycloalkyl group such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclononyl and cyclododecyl groups; adamantyl and norbornyl groups.
Examples of the aromatic hydrocarbon group include an aryl group such as phenyl, 1-naphthyl, 2-naphthyl, 2-methylphenyl, 3-methylphenyl, 4-methylphenyl, 4-ethylphenyl, 4-propylphenyl, 4-isopropylphenyl, 4-butylphenyl, 4-tert-butylphenyl, 4-hexylphenyl, 4-cyclohexylphenyl, anthryl, p-adamantylphenyl, tolyl, xylyl, cumenyl, mesityl, biphenyl, phenanthryl, 2,6-diethylphenyl and 2-methyl-6-ethylphenyl groups.
Examples of the combination thereof include an alkyl-cycloalkyl group, a cycloalkyl-alkyl group and an aralkyl group (e.g., phenylmethyl, 1-phenylethyl, 2-phenylethyl, 1-phenyl-1-propyl, 1-phenyl-2-propyl, 2-phenyl-2-propyl, 3-phenyl-1-propyl, 4-phenyl-1-butyl, 5-phenyl-1-pentyl and 6-phenyl-1-hexyl groups).
Examples of the alkoxyl group include methoxy and ethoxy groups.
Examples of the acyl group include acetyl, propanonyl, benzoyl and cyclohexanecarbonyl groups.
Examples of the acyloxy group include a group in which oxy group (—O—) bonds to an acyl group.
Examples of the alkoxycarbonyl group include a group in which the carbonyl group (—CO—) bonds to the alkoxy group.
Example of the halogen atom is a chlorine atom, a fluorine atom and bromine atom.
In the formula (D), RD1 and RD2 in each occurrence independently preferably represent a C1 to C8 alkyl group, a C3 to C10 cycloalkyl group, a C1 to C6 alkoxyl group, a C2 to C4 acyl group, a C2 to C4 acyloxy group, a C2 to C4 alkoxycarbonyl group, a nitro group or a halogen atom.
m′ and n′ independently preferably represent an integer of 0 to 3, more preferably an integer of 0 to 2, and more preferably 0.
Specific examples of the salt of the formula (D) include compounds below.










The amount of quencher is preferably 0.01 to 5% by mass, more preferably 0.01 to 4% by mass, and still more preferably 0.01 to 3% by mass, based on sum of the solid components.
The photoresist compositions of the disclosure can contain, if necessary, a small amount of various additives such as a sensitizer, a dissolution inhibitor, other polymers, a surfactant, a stabilizer and a dye as long as the effect of the disclosure is not prevented.
The photoresist compositions of the disclosure can usually be prepared by mixing, in a solvent, resin (A1), resin (A2), an acid generator, and if necessary a quencher and/or additives at a suitable ratio for the composition, optionally followed by filtrating the mixture with a filter having 0.003 μm to 0.2 μm of a pore size.
The order of mixing these components is not limited to any specific order. The temperature at mixing the components is usually 10 to 40° C., which can be selected in view of the resin or the like.
The mixing time is usually 0.5 to 24 hours, which can be selected in view of the temperature. The means for mixing the components is not limited to specific one. The components can be mixed by being stirred.
The amounts of the components in the photoresist compositions can be adjusted by selecting the amount to be used for production of them.
The photoresist compositions of the disclosure are useful for a chemically amplified photoresist composition.
A photoresist pattern can be produced using the photoresist composition of the disclosure by the following steps (1) to (5):
(1) a step of applying the photoresist composition of the disclosure on a substrate,
(2) a step of forming a composition film by drying the composition,
(3) a step of exposing the composition film to radiation,
(4) a step of baking the exposed composition film, and
(5) a step of developing the baked composition film to form the photoresist pattern.
The applying of the photoresist composition on a substrate is usually conducted using a conventional apparatus such as spin coater. Examples of the substrate include a silicon wafer or other inorganic material. The substrate may be coated with a reflect-preventing layer such as one containing hexamethyldisilazane. For forming the reflect-preventing layer, such composition for organic reflect-preventing layer as available on the market can be used.
The composition film is usually formed by heating the coat layer with a heating apparatus such as hot plate or a decompressor, to thereby dry off the solvent. The heating temperature is preferably 50 to 200° C., the time of heating is preferably 10 to 180 seconds, and the operation pressure is preferably 1 to 1.0*105 Pa. These conditions can be selected in view of the solvent.
The composition film obtained is exposed to radiation using an exposure system. The exposure is usually conducted through a mask having a pattern corresponding to the desired photoresist pattern. Examples of the exposure source include a light source radiating laser light in a UV-region such as a KrF excimer laser (wavelength: 248 nm), an ArF excimer laser (wavelength: 193 nm) and a F2 laser (wavelength: 157 nm), and a light source radiating harmonic laser light in a far UV region or a vacuum UV region by wavelength conversion of laser light from a solid laser light source (such as YAG or semiconductor laser). The exposure source may be electric beam or extremely ultraviolet (EUV).
The step of baking of the exposed composition film is so called post-exposure bake, which is conducted with heating means such as hot plates. The temperature of baking of the exposed composition film is preferably 50 to 200° C., and more preferably 70 to 150° C. The deprotection reaction further proceeds by post-exposure bake.
The development of the baked composition film is usually carried out with a developer using a development apparatus. The development method includes dipping methods, paddle methods, spray methods and dynamic dispense method. The developing temperature is preferably 5 to 60° C., and the developing time is preferably 5 to 300 seconds.
When a positive type photoresist pattern is prepared from the photoresist composition of the disclosure, the development can be conducted with an alkaline developer. The alkaline developer to be used may be any one of various alkaline aqueous solution used in the art. Generally, an aqueous solution of tetramethylammonium hydroxide or (2-hydroxyethyl)trimethylammonium hydroxide (commonly known as “choline”) is often used. The alkaline developer may comprise a surfactant.
After development, the photoresist film having photoresist pattern is preferably washed with ultrapure water, and the remained water on the photoresist film and the substrate is preferably removed therefrom.
When a negative type photoresist pattern is prepared from the photoresist composition of the disclosure, the development can be conducted with a developer containing an organic solvent, such developer is sometimes referred to as “organic developer”. Examples of an organic solvent for organic developer include ketone solvents such as 2-hexanone, 2-heptanone; glycolether ester solvents such as propyleneglycolmonomethylether acetate; ester solvents such as butyl acetate; glycolether solvents such as propyleneglycolmonomethylether; amide solvents such as N,N-dimethylacetamide; and aromatic hydrocarbon solvents such as anisole.
The content of organic solvent is preferably from 90% to 100% by weight, more preferably from 95% to 100% by weight, in an organic developer. Preferred is that the organic developer essentially consists of an organic solvent.
Among them, the organic developer is preferably a developer comprising butyl acetate and/or 2-heptanone.
The total content of butyl acetate and 2-heptanone is preferably from 50% to 100% by weight, more preferably from 90% to 100% by weight. Preferred is that the organic developer essentially consists of butyl acetate and/or 2-heptanone.
The organic developer may comprise a surfactant or a very small amount of water.
Development with an organic developer can be stopped by replacing the developer by other solvent than it such as alcohol.
After development, the photoresist film having a photoresist pattern is preferably washed with a rinse agent. Such agent is not limited to specific one provided that it dissolve the film to be washed, example of which include a solvent containing a general organic solvent, preferably alcohol or ester solvents.
After washing, the remained rinse agent on the photoresist film and the substrate is preferably removed therefrom.
The photoresist composition of the disclosure is suitable for KrF excimer laser lithography, ArF excimer laser lithography, EB (electron beam) lithography and EUV exposure lithography, particularly for ArF excimer laser lithography. The photoresist composition is suitable for the fine processing of the semiconductor.
EXAMPLES
The photoresist composition of the disclosure will be described more specifically by Examples, which are not construed to limit the scope of the disclosure.
The “%” and “part(s)” used to represent the content of any component and the amount of any material used in the following examples and comparative examples are on a weight basis unless otherwise specifically noted.
The weight-average molecular weight of any material used in the following examples is a value found by gel permeation chromatography under the following conditions.
Equipment: HLC-8120GPC type, manufactured by TOSOH CORPORATION
Column: Three of TSKgel Multipore HXL-M with guard column, manufactured by TOSOH CORPORATION
Solvent: tetrahydrofuran,
Flow rate: 1.0 mL/min.
Detector: RI Detector
Column temperature: 40° C.
Injection volume: 100 μL
Standard reference material: standard polystyrene, manufactured by TOSOH CORPORATION.
Synthesis Example 1




To the reactor, 20 parts of the compound represented by formula (I-7-a), 200 parts of chloroform and 13 parts of pyridine were added and stirred at 23° C. for 30 minutes. Then to the mixture, 14.13 parts of compounds represented by formula (I-7-b) was fed and stirred at 23° C. for 18 hours.
Then, 120 parts of 5% aqueous hydrochloric acid solution were added to the obtained reaction mixture, and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to separate into an organic layer.
To the organic layer, 60 parts of ion exchanged water was fed and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing process was conducted three times.
To the washed organic layer, 0.95 parts of the compound represented by formula (I-7-d) was added, and then refluxed and stirred at 70° C. for 10 hours.
Then the reaction mixture was cooled to 23° C., and 60 parts of ion exchanged water was fed and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
The washing process was conducted five times.
The obtained organic layer was concentrated, followed by separating the obtained concentrates using column [silica gel 60N (spherical shape, neutral), 100 to 210 μm, eluent: ethyl acetate] to obtain 7.48 parts of the salt represented by the formula (I-7-e).




Into a reactor, 7.29 parts of the compound represented by the formula (I-7-e), 16.77 parts of the compound represented by the formula (I-7-f) and 72.9 parts of 1-chlorobutane, and 0.17 parts of sulfuric acid were charged, and then refluxed and stirred at 90° C. for 5 hours. The obtained reaction mixture was cooled into 23° C., 72.9 parts of n-heptane and 40 parts of ion-exchanged water was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
To collected organic layer, 15 parts of aqueous saturated sodium bicarbonate solution was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. To collected organic layer, 40 parts of ion-exchanged water was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing step with water was conducted five times.
Then the washed organic layer was concentrated to obtain 11.63 parts of the salt represented by the formula (I-7).
MS (mass spectrography): 418.1 (molecular ion peak)
Synthesis Example 2




Into a reactor, 7.29 parts of the compound represented by the formula (I-7-e), 10.67 parts of the compound represented by the formula (I-1-f) and 72.9 parts of 1-chlorobutane, and 0.17 parts of sulfuric acid were charged, and then refluxed and stirred at 90° C. for 10 hours. The obtained reaction mixture was cooled into 23° C., 72.9 parts of n-heptane and 40 parts of ion-exchanged water was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
To collected organic layer, 15 parts of aqueous saturated sodium bicarbonate solution was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. To collected organic layer, 40 parts of ion-exchanged water was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing step with water was conducted five times.
Then the washed organic layer was concentrated, followed by separating the obtained concentrates using column [silica gel 60N (spherical shape, neutral), 100 to 210 μm, eluent: ethyl acetate] to obtain 1.48 parts of the salt represented by the formula (I-1).
MS (mass spectrography): 322.1 (molecular ion peak)
Synthesis Example 3




To the reactor, 20 parts of the compound represented by formula (I-7-a), 200 parts of chloroform and 13 parts of pyridine were added and stirred at 23° C. for 30 minutes. Then to the mixture, 19.46 parts of compounds represented by formula (I-2-b) was fed and stirred at 23° C. for 18 hours.
Then, 120 parts of 5% aqueous hydrochloric acid solution were added to the obtained reaction mixture, and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to separate into an organic layer.
To the organic layer, 60 parts of ion exchanged water was fed and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing process was conducted three times.
To the washed organic layer, 0.95 parts of the compound represented by formula (I-7-d) was added, and then refluxed and stirred at 70° C. for 8 hours.
Then the reaction mixture was cooled to 23° C., and 60 parts of ion exchanged water was fed and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
The washing process was conducted five times.
The obtained organic layer was concentrated, followed by separating the obtained concentrates using column [silica gel 60N (spherical shape, neutral), 100 to 210 μm, eluent: ethyl acetate] to obtain 9.22 parts of the compound represented by the formula (I-2-e).




Into a reactor, 8.99 parts of the compound represented by the formula (I-2-e), 10.67 parts of the compound represented by the formula (I-1-f) and 75 parts of 1-chlorobutane, and 0.17 parts of sulfuric acid were charged, and then refluxed and stirred at 90° C. for 18 hours. The obtained reaction mixture was cooled into 23° C., 75 parts of n-heptane and 40 parts of ion-exchanged water were added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
To collected organic layer, 15 parts of aqueous saturated sodium bicarbonate solution was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. To collected organic layer, 40 parts of ion-exchanged water was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing step with water was conducted five times.
The obtained organic layer was concentrated, followed by separating the obtained concentrates using column [silica gel 60N (spherical shape, neutral), 100 to 210 μm, eluent: ethyl acetate] to obtain 4.24 parts of the compound represented by the formula (I-2).
MS (mass spectrography): 362.1 (molecular ion peak)
Synthesis Example 4




To the reactor, 20 parts of the compound represented by formula (I-7-a), 200 parts of chloroform and 13 parts of pyridine were added and stirred at 23° C. for 30 minutes. Then to the mixture, 26.37 parts of compounds represented by formula (I-3-b) was fed and stirred at 23° C. for 18 hours.
Then, 120 parts of 5% aqueous hydrochloric acid solution were added to the obtained reaction mixture, and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to separate into an organic layer.
To the organic layer, 60 parts of ion exchanged water was fed and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing process was conducted three times.
To the washed organic layer, 0.95 parts of the compound represented by formula (I-7-d) was added, and then refluxed and stirred at 70° C. for 8 hours.
Then the reaction mixture was cooled to 23° C., and 60 parts of ion exchanged water was fed and then stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
The washing process was conducted five times.
The obtained organic layer was concentrated, followed by separating the obtained concentrates using column [silica gel 60N (spherical shape, neutral), 100 to 210 μm, eluent: ethyl acetate] to obtain 12.68 parts of the compound represented by the formula (I-3-e).




Into a reactor, 11.2 parts of the compound represented by the formula (I-3-e), 10.67 parts of the compound represented by the formula (I-1-f) and 75 parts of 1-chlorobutane, and 0.17 parts of sulfuric acid were charged, and then refluxed and stirred at 90° C. for 18 hours. The obtained reaction mixture was cooled into 23° C., 75 parts of n-heptane and 40 parts of ion-exchanged water were added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer.
To collected organic layer, 15 parts of aqueous saturated sodium bicarbonate solution was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. To collected organic layer, 40 parts of ion-exchanged water was added and stirred at 23° C. for 30 minutes, followed by standing the mixture still to collect the washed layer. The washing step with water was conducted five times.
The obtained organic layer was concentrated, followed by separating the obtained concentrates using column [silica gel 60N (spherical shape, neutral), 100 to 210 μm, eluent: ethyl acetate] to obtain 6.48 parts of the compound represented by the formula (I-3).
MS (mass spectrography): 414.1 (molecular ion peak)
Synthesis Example 5




Into a reactor, 50.49 parts of a salt represented by the formula (B1-5-a) and 252.44 parts of chloroform were charged and stirred at 23° C. for 30 minutes. Then 16.27 parts of a compound represented by the formula (B1-5-b) were dropped thereinto and the obtained mixture was stirred at 23° C. for one hour to obtain a solution containing a salt represented by the formula (B1-5-c).
To the obtained solution, 48.80 parts of a salt represented by the formula (B1-5-d) and 84.15 parts of ion-exchanged water were added and the obtained mixture was stirred at 23° C. for 12 hours.
From the obtained solution which had two layers, a chloroform layer was collected and then 84.15 parts of ion-exchanged water were added thereto for washing. These step were conducted five times. To the washed chloroform layer, 3.88 parts of active carbon was added and the obtained mixture was stirred, followed by filtrating.
The collected filtrate was concentrated and then 125.87 parts of acetonitrile were added thereto and the obtained mixture was stirred, followed by being concentrated. 20.62 parts of acetonitrile and 309.30 parts of tert-butylmethylether were added to the obtained residues, followed by being stirred at 23° C. for about 30 minutes. Then a supernatant was removed therefrom, and the residues were concentrated. To the concentrated residues, 200 parts of n-heptane were added and the obtained mixture was stirred at 23° C. for about 30 minutes, followed by being filtrated to obtain 61.54 parts of the salt represented by the formula (B1-5).
MASS (ESI(+) Spectrum): M+ 375.2
MASS (ESI(−) Spectrum): M− 339.1
Synthesis Example 6




The compound represented by the formula (B1-21-b) was produced according to a method recited in JP2008-209917A1.
Into a reactor, 30.00 parts of the compound represented by the formula (B1-21-b) and 35.50 parts of a salt represented by the formula (B1-21-a), 100 parts of chloroform and 50 parts of ion-exchanged water were charged and stirred at 23° C. for about 15 hours. From the obtained solution which had two layers, a chloroform layer was collected and then 30 parts of ion-exchanged water was added thereto for washing. These steps were conducted five times.
Then the washed layer was concentrated, and then, 100 parts of tert-butyl methyl ether was added to the obtained residues and the obtained mixture was stirred at 23° C. for about 30 minutes. The resulting mixture was filtrated to obtain 48.57 parts of the salt represented by the formula (B1-21-c).




Into a reactor, 20.00 parts of salt represented by the formula (B1-21-c), 2.84 parts of compound represented by the formula (B1-21-d) and 250 parts of monochlorobenzene were charged and stirred at 23° C. for 30 minutes. To the resulting mixture, 0.21 parts of copper (II) dibenzoate was added and the obtained mixture was stirred at 100° C. for 1 hour. The reaction mixture was concentrated, and then, 200 parts of chloroform and 50 parts of ion-exchanged water were added to the obtained residues and the obtained mixture was stirred at 23° C. for 30 minutes, followed by separating an organic layer. 50 parts of ion-exchanged water was added to the obtained organic layer, and the obtained mixture was stirred at 23° C. for 30 minutes, followed by separating an organic layer. The washing step with water was conducted five times. The obtained organic layer was concentrated, and then the obtained residues were dissolved in 53.51 parts of acetonitrile. Then the mixture was concentrated, and 113.05 parts of tert-butylmethylether was added thereto and the obtained mixture was stirred, followed by filtrating it to obtain 10.47 parts of the salt represented by the formula (B1-21).
MASS (ESI(+) Spectrum): M+ 237.1
MASS (ESI(−) Spectrum): M− 339.1
Synthesis Example 7




Into a reactor, 11.26 parts of the salt represented by the formula (B1-21-a), 10 parts of the compound represented by the formula (B1-22-b), 50 parts of chloroform and 25 parts of ion-exchanged water were charged and stirred at 23° C. for about 15 hours. From the obtained solution which had two layers, a chloroform layer was collected and then 15 parts of ion-exchanged water were added thereto for washing. These steps were conducted five times.
Then the washed layer was concentrated, and then 50 parts of tert-butyl methyl ether was added to the obtained residues, and the obtained mixture was stirred at 23° C. for about 30 minutes. The resulting mixture was filtrated to obtain 11.75 parts of the salt represented by the formula (B1-22-c).




Into a reactor, 11.71 parts of a salt represented by the formula (B1-22-c), 1.70 parts of a compound represented by the formula (B1-21-d) and 46.84 parts of monochlorobenzene were charged and stirred at 23° C. for 30 minutes. To the resulting mixture, 0.12 parts of copper (II) dibenzoate was added and the obtained mixture was stirred at 100° C. for 30 minutes. The reaction mixture was concentrated, and then 50 parts of chloroform and 12.50 parts of ion-exchanged water were added to the obtained residues, and the obtained mixture was stirred at 23° C. for 30 minutes, followed by separating an organic layer. 12.50 parts of ion-exchanged water was added to the obtained organic layer and the obtained mixture was stirred at 23° C. for 30 minutes, followed by separating an organic layer to wash with water. The washing step with water was conducted eight times. Then the obtained organic layer was concentrated, and 50 parts of tert-butyl methyl ether were added thereto and the obtained mixture was stirred, followed by filtrating it to obtain 6.84 parts of the salt represented by the formula (B1-22).
MASS (ESI(+) Spectrum): M+ 237.1
MASS (ESI(−) Spectrum): M− 323.0
Synthesis of Resin
The monomers used in the syntheses of the resin are as follow.













Hereinafter, these monomers are referred to as “monomer (X)” where “(X)” is the symbol of the formula representing the structure of each monomer.

Synthesis Example 8
Monomer (a1-1-3), monomer (a1-2-9), monomer (a2-1-3) and monomer (a3-4-2) were mixed together with a mole ratio of monomer (a1-1-3), monomer (a1-2-9), monomer (a2-1-3) and monomer (a3-4-2)=45:14:2.5:38.5, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 73° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. The obtained resin was dissolved in propyleneglycolmonomethylether acetate to obtain a solution, and the solution was poured into a mixture of methanol and water to precipitate the resin. The obtained resin was filtrated. These operations were conducted twice to obtain the copolymer having a weight average molecular weight of about 7600 in 68% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A1-1.




Synthesis Example 9
Monomer (a1-1-3), monomer (a1-2-9), monomer (a2-1-1) and monomer (a3-4-2) were mixed together with a mole ratio of monomer (a1-1-3), monomer (a1-2-9), monomer (a2-1-1) and monomer (a3-4-2)=45:14:2.5:38.5, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 73° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. The obtained resin was dissolved in propyleneglycolmonomethylether acetate to obtain a solution, and the solution was poured into a mixture of methanol and water to precipitate the resin. The obtained resin was filtrated. These operations were conducted twice to obtain the copolymer having a weight average molecular weight of about 7900 in 70% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A1-2.




Synthesis Example 10
To monomer (I-1), propyleneglycolmonomethylether acetate was added in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 0.9% by mole and 2.7% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the polymer having a weight average molecular weight of about 14000 in 80% yield. This resin, which had the structural units of the following formula, was referred to as Resin A2-1.




Synthesis Example 11
Monomer (I-1) and monomer (a5-1-1) were mixed together with the mole ratio of monomer (I-1) and monomer (a5-1-1)=50:50, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 0.7% by mole and 2.1% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the copolymer having a weight average molecular weight of about 14000 in 78% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A2-2.




Synthesis Example 12
Monomer (I-7) was used, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution.
Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 0.9% by mole and 2.7% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the polymer having a weight average molecular weight of about 15000 in 72% yield. This resin, which had the structural units of the following formula, was referred to as Resin A2-3.




Synthesis Example 13
Monomer (I-7) and monomer (a5-1-1) were mixed together with the mole ratio of monomer (I-7) and monomer (a5-1-1)=50:50, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 0.7% by mole and 2.1% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the copolymer having a weight average molecular weight of about 16000 in 80% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A2-4.




Synthesis Example 14
Monomer (I-1) was used, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution.
Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1.1% by mole and 3.3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the polymer having a weight average molecular weight of about 8200 in 76% yield. This resin, which had the structural units of the following formula, was referred to as Resin A2-5.




Synthesis Example 15
Monomer (I-2) was used, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution.
Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the polymer having a weight average molecular weight of about 8100 in 78% yield. This resin, which had the structural units of the following formula, was referred to as Resin A2-6.




Synthesis Example 16
Monomer (I-3) was used, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution.
Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the polymer having a weight average molecular weight of about 7900 in 73% yield. This resin, which had the structural units of the following formula, was referred to as Resin A2-7.




Synthesis Example 17
Monomer (I-3) and monomer (a4-0-12) were mixed together with the mole ratio of monomer (I-3) and monomer (a4-0-12)=50:50, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the copolymer having a weight average molecular weight of about 8000 in 80% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A2-8.




Synthesis Example 18
Monomer (I-3), monomer (a4-0-12) and monomer (a5-1-1) were mixed together with the mole ratio of monomer (I-3), monomer (a4-0-12) and monomer (a5-1-1)=50:25:25, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution.
Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the copolymer having a weight average molecular weight of about 7900 in 78% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A2-9.




Synthesis Example 19
Monomer (IX-1) was used, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.2 times by mass of the total amount of monomers to obtain a solution.
Azobis(2,4-dimethylvaleronitrile) was added as an initiator to the solution in the amount of 3% by mole with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 70° C. Then, the obtained reaction mixture was poured into a large amount of n-heptane to precipitate a resin. The obtained resin was filtrated to obtain the polymer having a weight average molecular weight of about 9900 in 85% yield. This resin, which had the structural units of the following formula, was referred to as Resin A2X-1.




Synthesis Example 20
Monomer (IX-2) and monomer (ax-1) were mixed together with the mole ratio of monomer (IX-2) and monomer (ax-1)=30:70, and propyleneglycolmonomethylether acetate was added thereto in the amount equal to 1.5 times by mass of the total amount of monomers to obtain a solution. Azobisisobutyronitrile and azobis(2,4-dimethylvaleronitrile) were added as initiators to the solution in the amounts of 1% by mole and 3% by mole respectively with respect to the total amount of monomers, and the resultant mixture was heated for about 5 hours at 75° C. Then, the obtained reaction mixture was poured into a large amount of a mixture of methanol and water to precipitate a resin. The obtained resin was filtrated. Thus obtained resin was poured into methanol to precipitate the resin. The obtained resin was filtrated to obtain the copolymer having a weight average molecular weight of about 9200 in 75% yield. This resin, which had the structural units of the following formulae, was referred to as Resin A2X-2.




<Preparation of Photoresist Composition>

The following components shown in Table 1 were mixed and dissolved, further, filtrated through a fluorine resin filter having pore diameter of 0.2 μm, to prepare photoresist compositions.











TABLE 1






Resin
Acid
Quencher




(Kind/
generator
(Kind/


No.
Parts)
(Kind/Parts)
Parts)
PB/PEB







Composition 1
A2-1/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4


Composition 2
A2-1/0.4
B1-5/0.4
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4


Composition 3
A2-2/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4


Composition 4
A2-3/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4


Composition 5
A2-4/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4


Composition 6
A2-1/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 7
A2-3/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 8
A2-5/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 9
A2-6/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 10
A2-7/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 11
A2-8/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 12
A2-9/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-2/10
B1-22/0.4


Composition 13
A2X-1/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4


Composition 14
A2X-2/0.4
B1-21/0.9
D1/0.28
90° C./85° C.



A1-1/10
B1-22/0.4









The symbols shown in Table 1 represent the following components.
<Resin>


    A1-1: Resin A1-1, A1-2: Resin A1-2, A2-1: Resin A2-1,
    A2-2: Resin A2-2, A2-3: Resin A2-3, A2-4: Resin A2-4,
    A2-5: Resin A2-5, A2-6: Resin A2-6, A2-7: Resin A2-7,
    A2-8: Resin A2-8, A2-9: Resin A2-9, A2X-1: Resin A2X-1,
    A2X-2: Resin A2X-2
    <Acid Generator>
    B1-5: Salt represented by formula (B1-5)
    B1-21: Salt represented by formula (B1-21)
    B1-22: Salt represented by formula (B1-22)

<Quencher>

    D1: Compound as follow, a product of Tokyo Chemical Industry Co., LTD






<Solvent>











Mixture of the following solvents


















Propyleneglycolmonomethylether acetate
265 parts 



Propyleneglycolmonomethyl ether
20 parts



2-Heptanone
20 parts



γ-butyrolactone
3.5 parts 










(Production of Photoresist Pattern)

Silicon wafers (12 inches) were each coated with “ARC-29”, which is an organic anti-reflective coating composition available from Nissan Chemical Industries, Ltd., and then baked at 205° C. for 60 seconds, to form a 78 nm-thick organic anti-reflective coating.
One of the photoresist compositions prepared as above was spin-coated over the anti-reflective coating so that the thickness of the resulting film became 100 nm after drying.
The silicon wafer thus coated with the photoresist composition was prebaked on a direct hotplate at a temperature shown in the column “PB” in Table 1 for 60 seconds.
Using an ArF excimer stepper for immersion exposure (“XT: 1900Gi” manufactured by ASML, NA=1.35, σout=0.85, σin=0.65, XY-pol. illumination) and a mask for preparing trench pattern (pitch: 120 nm, trench width: 40 nm), the wafer thus formed with the composition film was subjected to the exposure with the exposure quantity being varied stepwise. Ultrapure water was used for immersion solvent.
After the exposure, the wafer was subjected to post-exposure baking on a hotplate at a temperature shown in the column “PEB” in Table 1 for 60 seconds and then to conduct development in the manner of dynamic dispense method for 20 seconds at 23° C. with butyl acetate, product of Tokyo Chemical Industry, Co., Ltd.
Examples 1 to 12 and Comparative Examples 1 and 2
Effective sensibility (ES) means the exposure quantity such that the trench width of the pattern became 40 nm after exposure through the above-mentioned mask.
(Line edge roughness (LER) evaluation)
The wall surface of each obtained pattern was observed using a scanning electron microscope.
The “∘” was given when the pattern has a roughness width of 3 nm or less.
The “×” was given when the pattern has a roughness width of more than 3 nm.
Table 2 illustrates the results thereof. The figures in parentheses represent roughness width (nm). Here, the term “roughness width” represents the value (nm) of the maximum difference in the width of the pattern between the convex parts and the concavo parts.











TABLE 2







Ex. No.
Composition
LER (nm)









Ex. 1
Comp. 1
∘ (2.72)



Ex. 2
Comp. 2
∘ (2.78)



Ex. 3
Comp. 3
∘ (2.74)



Ex. 4
Comp. 4
∘ (2.73)



Ex. 5
Comp. 5
∘ (2.76)



Ex. 6
Comp. 6
∘ (2.68)



Ex. 7
Comp. 7
∘ (2.70)



Ex. 8
Comp. 8
∘ (2.66)



Ex. 9
Comp. 9
∘ (2.65)



Ex. 20
Comp. 10
∘ (2.62)



Ex. 12
Comp. 11
∘ (2.65)



Ex. 12
Comp. 12
∘ (2.60)



Comparative
Compar. Comp. 1
x (3.22)



Ex. 1



Comparative
Compar. Comp. 2
x (3.68)



Ex. 2










The photoresist compositions of the disclosure can provide photoresist pattern with decreased line edge roughness.
The photoresist composition is useful for fine processing of semiconductors.

## Claims

1. A photoresist composition comprising:
a resin (A1) which has an acid-labile group;
a resin (A2) which consists of a structural unit represented by formula (I):




wherein R1 represents a C1-C13 fluorinated saturated hydrocarbon group,
A1 represents a single bond, a C1-C6 alkanediyl group, or *-A2-X1-(A3-X2)a-(A4)b-, where * represents a binding site to an oxygen atom, A2, A3 and A4 each independently represent a C1 to C6 alkanediyl group, X1 and X2 each independently represent —O—, —CO—O— or —O—CO—, a represents 0 or 1 and b represents 0 or 1, and
R2 represents a C1-C18 hydrocarbon group; and
an acid generator.

2. The photoresist composition according to claim 1, further comprising a salt which generates an acid weaker in acidity than an acid generated from the acid generator.

3. A process for producing a photoresist pattern comprising the following steps (1) to (5):
(1) a step of applying the photoresist composition according to claim 1 on a substrate,
(2) a step of forming a composition film by drying the composition,
(3) a step of exposing the composition film to radiation,
(4) a step of baking the exposed composition film, and
(5) a step of developing the baked composition film, thereby forming the photoresist pattern.