Street Address: Mailing Address 

### :

Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center 122 S. Front Street P.O. Box 1049 Columbus, OH 43215 Columbus, OH 43216-1049 State of Ohio Environmental Protection Agency

04/08/99 CERTIFIED MAIL RE: Final Title V Chapter 3745-77 permit 13-18-00-0838 Manufacturers Plating Company, Inc. Joseph Roth 1859 East 63rd Steet Cleveland, OH 44103 Dear Joseph Roth:
En closed is the Title V permit that allows you to operate the facility in the manner indicated in the permit. Because thi s permit may contain several conditions and restrictions, we urge you to read it carefully.
The Ohio EPA is encouraging companies to investigate pollution prevention and energy conservation. Not only will this reduce pollution and energy consumption, but it can also save you money. If you would like to learn ways you can sav e money while protecting the environment, please contact our Office of Pollution Prevention at (614) 644-3469.
You are her eby notified that this action of the Director is final and may be appealed to the Environmental Revie w Appeals Commis sion pursuant to Section 3745.04 of the Ohio Revised Code. The appeal must be in writing and se t forth the action complained of and the grounds upon which the appeal is based. It must be filed with the Environmenta l Review Appe als Commission within thirty (30) days after notice of the Director's action. A copy of the appeal must b e served on the Director of the Ohio Environmental Protection Agency within three (3) days of filing with th e Comm ission. It is also requested by the Director that a copy of the appeal be served upon the Environmenta l Enforceme nt

Section of the Office of the Attorney General. An appeal may be filed with the Environmental Revie w Appeals Commission at the following address: Environmental Review Appeals Commission 236 East Town Street Room 300 Columbus, Ohio 43215 If you have any questions, please contact Cleveland Division of Air Pollution Control. Very truly yours,

Thomas G. Rigo, Manager Field Operations and Permit Section Division of Air Pollution Control
cc: Cleveland Division of Air Pollution Control Becky Castle, DAPC PMU

## Ohio EPA

State of Ohio Environmental Protection Agency 

## TITLE V PERMIT

Issue Date: 04/08/99 

## FINAL ISSUANCE Effective Date: 04/08/99 Expiration Date: 04/08/04
This document constitutes issuance to: Manufacturers Plating Company, Inc. 1859 East 63rd Street Cleveland, OH 44103 of a Title V permit for Facility ID: 13-18-00-0838 Emissions Unit ID (Company ID)/ Emissions Unit Activity Description : L002 (Vapor Degreaser #1) Open top vapor degreaser for parts cleaning. P002 (Undylite Automatic Chrome Plating Line) Decorative chrome plating line for metal parts. Z002 (Plastic Plating Line) Decorative chrome plating line for plastic parts.
You will be contacted approximately eighteen (18) months prior to the expiration date regarding the renewal of thi s permit. If you are not contacted, please contact the appropriate Ohio EPA District Office or local air agency liste d below. T his permit and the authorization to operate the air contaminant sources (emissions units) at this facility shal l expire at midnight on the expiration date shown above. If a renewal permit is not issued prior to the expiration date, the permittee may continue to operate pursuant to OAC rule 3745-77-04(A) and in accordance with the terms of this permit beyo nd the expiration date, provided that a complete renewal application is submitted no earlier than eighteen (18 ) months and no later than one-hundred eighty (180) days prior to the expiration date.Described below is the Ohio EPA District Office or local air agency that is responsible for processing and administering

your Title V permit:
Cleveland Division of Air Pollution Control 1925 St. Clair Cleveland, OH 44114 (216) 664-2324 

### OHIO ENVIRONMENTAL PROTECTION AGENCY

Christopher Jones DirectorFinal Title V Permit - General Terms and Conditions Page 1



## PART I - GENERAL TERMS AND CONDITIONS
A. State and Federally Enforceable Section
1. Monitoring and Related Recordkeeping and Reporting Requirements

a. Except as may otherwise be provided in the terms and conditions for a specific emissions unit, th e permi ttee shall maintain records that include the following, where applicable, for any require d monitoring under this permit:
i. The date, place (as defined in the permit), and time of sampling or measurements. ii. The date(s) analyses were performed. iii. The company or entity that performed the analyses. iv. The analytical techniques or methods used.
v. The results of such analyses. vi. The operating conditions existing at the time of sampling or measurement.
b. Each record of any monitoring data, testing data, and support information required pursuant to this permit shall be retained for a period of five years from the date the record was created. Suppor t informat ion shall include all calibration and maintenance records and all original strip-char t recordings for continuous monitoring instrumentation, and copies of all reports required by thi s permit. Such records may be maintained in computerized form.

c. Except as may otherwise be provided in the terms and conditions for a specific emissions unit, th e permittee shall submit required reports in the following manner:
i. Reports of any required monitoring and/or recordkeeping information shall be submitted to the appropriate Ohio EPA District Office or local air agency. ii. Quarter ly written reports of (i) any deviations from federally enforceable emission limitations , operational restrictions , and control device operating parameter limitations , excludin g deviatio ns resulting from malfunctions reported in accordance with OAC rule 3745-15-06 , that have been detected by the testing, monitoring and recordkeeping requirements specified i n this permi t, (ii) the probable cause of such deviations, and (iii) any corrective actions o r prev entive measures taken, shall be promptly made to the appropriate Ohio EPA Distric t Office o r local air agency. These quarterly written reports shall satisfy the requirements o f OAC rule 3745-77-07(A)(3)(c)(i) and (ii) pertaining to the submission of monitoring report s every six months and OAC rule 3745-77-07(A)(3)(c)(iii) pertaining to the prompt reporting of all deviations except malfunctions, which shall be reported in accordance with OAC rule 3745- 15-06. The wr itten reports shall be submitted quarterly, i.e., by January 31, April 30, July 31 , and Octo ber 31 of each year and shall cover the previous calendar quarters. (These quarterl y repo rts shall exclude deviations resulting from malfunctions reported in accordance with OA C rule 3745-15-06.) See B.8 below if no deviations occurred during the quarter. iii. Written reports, which identify any deviations from the federally enforceable monitoring , recordkeep ing , and reporting requirements contained in this permit shall be submitted to th e appropr iate Ohio EPA District Office or local air agency every six months, i.e., by January 3 1 and Jul y 31 of each year for the previous six calendar months. These semi-annual writte n repo rts shall satisfy the requirements of OAC rule 3745-77-07(A)(3)(c)(i) and (ii) pertainin g to the r eporting of any deviations related to the monitoring, recordkeeping, and reportin g requirements. If no deviations occurred during a six-month period, the permittee shall submit a semi-annual report, which states that no deviations occurred during that period.Final Title V Permit - General Terms and Conditions Page 2 

### iv. Each written report shall be signed by a responsible official certifying that, based o n infor mation and belief formed after reasonable inquiry, the statements and information in th e report are true, accurate, and complete.
2. Scheduled Maintenance/Malfunction Reporting Any sche duled maintenance of air pollution control equipment shall be performed in accordance wit h parag raph (A) of OAC rule 3745-15-06. The malfunction, i.e., upset, of any emissions units or an y associated air pollution control system(s) shall be reported to the appropriate Ohio EPA District Office or local air age ncy in accordance with paragraph (B) of OAC rule 3745-15-06. (The definition of a n upset cond ition shall be the same as that used in OAC rule 3745-15-06(B)(1) for a malfunction.) Th e verbal and written reports submitted pursuant to OAC rule 3745-15-06 shall satisfy the requirement s of OAC r ule 3745-77-07(A)(3)(c)(iii) pertaining to the prompt reporting of deviations caused b y malfunctions or upsets.
Exc ept as provided in that rule, any scheduled maintenance or malfunction necessitating the shutdow n or bypassing o f any air pollution control system(s) shall be accompanied by the shutdown of th e emission unit(s) that is (are) served by such control system(s).
3. Risk Management Plans
If the permit tee is required to develop and register a risk management plan pursuant to section 112(r ) of the Clean Air Act, as amended, 42 U.S.C. 7401 et seq. ("Act"), the permittee shall comply with th e requirement to register such a plan.
4. Title IV Provisions
If the permittee is subject to the requirements of 40 CFR Part 72 concerning acid rain, the permitte e shall ensure that any affected emissions unit complies with those requirements. Emissions exceedin g any allowanc es that are lawfully held under Title IV of the Act, or any regulations adopted thereunder , are prohibited.
5. Severability Clause
A deter mination that any term or condition of this permit is invalid shall not invalidate the force o r effect of any other term or condition thereof, except to the extent that any other term or conditio n de pends in whole or in part for its operation or implementation upon the term or condition declare d invalid.
6. General Requirements

a. The permi ttee must comply with all terms and conditions of this permit. Any noncompliance wit h the f ederally enforceable terms and conditions of this permit constitutes a violation of the Act, an d is grounds for enforcement action or for permit revocation, revocation and reissuance, o r modification, or for denial of a permit renewal application.
b. It shall not b e a defense for the permittee in an enforcement action that it would have bee n necessary to halt or reduce the permitted activity in order to maintain compliance with the federally enforceable terms and conditions of this permit.Final Title V Permit - General Terms and Conditions Page 3 

### c. This permit may be modified, reopened, revoked, or revoked and reissued, for cause. The filing o f a request by the permittee for a permit modification, revocation and reissuance, or revocation, or of a notification of planned changes or anticipated noncompliance does not stay any term an d condition of this permit.
d. This permit does not convey any property rights of any sort, or any exclusive privilege.

e. The permittee shall furnish to the Director of the Ohio EPA, or an authorized representative of the Director, upon receipt of a written request and within a reasonable time, any information that ma y be requested to determine whether cause exists for modifying, reopening or revoking this permit or to determ ine compliance with this permit. Upon request, the permittee shall also furnish to th e Director or an authorized representative of the Director, copies of records required to be kept b y thi s permit. For information claimed to be confidential in the submittal to the Director, if th e Administ rator of the U.S. EPA requests such information, the permittee may furnish such record s directly to the Administrator along with a claim of confidentiality.
7. Fees
Th e permittee shall pay fees to the Director of the Ohio EPA in accordance with ORC section 3745.1 1 and OAC Chapter 3745-78.
8. Marketable Permit Programs
No revision of this permit is required under any approved economic incentive, marketable permits , emissi ons trading, and other similar programs or processes for changes that are provided for in thi s permit.
9. Reasonably Anticipated Operating Scenarios
The per mittee is hereby authorized to make changes among operating scenarios authorized in thi s permit without notice to the Ohio EPA, but, contemporaneous with making a change from on e operati ng scenario to another, the permittee must record in a log at the permitted facility the scenari o under w hich the permittee is operating. The permit shield provided in these general terms an d conditions shall apply to all operating scenarios authorized in this permit.
10. Reopening for Cause This Title V permit will be reopened prior to its expiration date under the following conditions:

a. Additi onal applicable requirements under the Act become applicable to one or more emission s units covered by this permit, and this permit has a remaining term of three or more years. Such a reopenin g shall be completed not later than eighteen months after promulgation of the applicabl e requirement. No such reopening is required if the effective date of the requirement is later than the date on which t he permit is due to expire, unless the original permit or any of its terms an d conditions has been extended pursuant to paragraph (E)(1) of OAC rule 3745-77-08.
b. This permit is issued to an affected source under the acid rain program and additional requirements (including excess emissions requirements) become applicable. Upon approval by th e Admini strator, excess emissions offset plans shall be deemed to be incorporated into the permit , and shall not require a reopening of this permit.Final Title V Permit - General Terms and Conditions Page 4 

### c. The Direc tor of the Ohio EPA or the Administrator of the U.S. EPA determines that the federall y applicab le requirements in this permit are based on a material mistake, or that inaccurat e sta tements were made in establishing the emissions standards or other terms and conditions of thi s permit related to such federally applicable requirements.
d. Th e Administrator of the U.S. EPA or the Director of the Ohio EPA determines that this permi t must be revised or revoked to assure compliance with the applicable requirements.
11. Federal and State Enforceability
On ly those terms and conditions designated in this permit as federally enforceable, that are require d un der the Act, or any of its applicable requirements, including relevant provisions designed to limit th e poten tial to emit of a source, are enforceable by the Administrator of the U.S. EPA, the State, an d citizens under the Act. All other terms and conditions of this permit shall not be federally enforceabl e and shall be enforceable under State law only.
12. Compliance Requirements

a. Any do cument (including reports) required to be submitted and required by a federally applicabl e requirement in this Title V permit shall include a certification by a responsible official that, based on informa tion and belief formed after reasonable inquiry, the statements in the document ar e true, accurate, and complete.
b. Upon presentation of credentials and other documents as may be required by law, the permitte e shall allow the Director of the Ohio EPA or an authorized representative of the Director to:
i. At reasonable times, enter upon the permittee's premises where a source is located or th e em issions-related activity is conducted, or where records must be kept under the condition s of this permit. ii. Have access t o and copy, at reasonable times, any records that must be kept under th e co nditions of this permit, subject to the protection from disclosure to the public o f confidential information consistent with paragraph (E) of OAC rule 3745-77-03. iii. Inspect

at reasonable times any facilities, equipment (including monitoring and air pollutio n control equipment), practices, or operations regulated or required under this permit. iv. As authoriz ed by the Act, sample or monitor at reasonable times substances or parameter s for the purpose of assuring compliance with the permit and applicable requirements.

c. The pe rmittee shall submit progress reports to the appropriate Ohio EPA District Office or loca l air age ncy concerning any schedule of compliance for meeting an applicable requirement

. Progress reports shall be submitted semiannually, or more frequently if specified in the applicable requirement or by the Director of the Ohio EPA. Progress reports shall contain the following:
i. Dates for achieving the activities, milestones, or compliance required in any schedule o f compliance, and dates when such activities, milestones, or compliance were achieved. ii. An expla nation of why any dates in any schedule of compliance were not or will not be met , and any preventive or corrective measures adopted.
d. Comp liance certifications concerning the terms and conditions contained in this permit that ar e federally enforceable emission limitations, standards, or work practices, shall be submitted to th e appropriate Ohio EPA District Office or local air agency in the following manner and with th e following content:Final Title V Permit - General Terms and Conditions Page 5 

### i. Complia nce certifications shall be submitted annually on a calendar year basis. The annua l certification shall be submitted on or before April 30th of each year during the permit term. ii. Compliance certifications shall include the following: (a) An identification of each term or condition of this permit that is the basis of th e certification. (b) The permittee's current compliance status. (c) Whether compliance was continuous or intermittent. (d) The me thod(s) used for determining the compliance status of the source currentl y and over the required reporting period. (e) Such othe r facts as the Director of the Ohio EPA may require in the permit t o determine the compliance status of the source. iii. Complianc e

certifications shall contain such additional requirements as may be specifie d pursuant to sections 114(a)(3) and 504(b) of the Act.
13. Permit Shield

a. Compli ance with the terms and conditions of this permit (including terms and condition s es tablished for alternate operating scenarios, emissions trading, and emissions averaging, bu t exclud ing terms and conditions for which the permit shield is expressly prohibited under OA C rule 37 45-77-07) shall be deemed compliance with the applicable requirements identified an d addressed in this permit as of the date of permit issuance.
b. This permit shield provision shall apply to any requirement identified in this permit pursuant t o OAC rule 3745-77-07(F)(2), as a requirement that does not apply to the source or to one or mor e emissions units within the source.
14. Operational Flexibility
The pe rmittee is authorized to make the changes identified in OAC rule 3745-77-07(H)(1)(a) t o (H)(1)(c) within the permitted stationary source without obtaining a permit revision, if such change i s not a modification under any provision of Title I of the Act [as defined in OAC rule 3745-77-01(JJ)] , an d does not result in an exceedance of the emissions allowed under this permit (whether expresse d therein as a r ate of emissions or in terms of total emissions), and the permittee provides th e Administrato r of the U.S. EPA and the appropriate Ohio EPA District Office or local air agency wit h written noti fication within a minimum of seven days in advance of the proposed changes, unless th e change is associated with, or in response to, emergency conditions. If less than seven days notice i s pro vided because of a need to respond more quickly to such emergency conditions, the permittee shal l provide noti ce to the Administrator of the U.S. EPA and the appropriate District Office of the Ohi o EPA or local air agency as soon as possible after learning of the need to make the change. Th e notification shall contain the items required under OAC rule 3745-77-07(H)(2)(d).
15. Emergencies
The perm ittee shall have an affirmative defense of emergency to an action brought for noncomplianc e with te chnology-based emission limitations if the conditions of OAC rule 3745-77-07(G)(3) are met

. This emergency defense provision is in addition to any emergency or upset provision contained in an y applicable requirement.
16. Off Permit ChangesFinal Title V Permit - General Terms and Conditions Page 6 

### The owner or operator of a Title V source may make any change in its operations or emissions at th e source th at is not specifically addressed or prohibited in the Title V permit, without obtaining a n amendment or modification of the permit, provided that the following conditions are met:

a. The chang e does not result in conditions that violate any applicable requirements or that violat e any existing federally enforceable permit term or condition;
b. The permittee provides contemporaneous written notice of the change to the director and th e administrator, except that no such notice shall be required for changes that qualify as insignificant emissi on levels or activities as defined in OAC rule 3745-77-01(U). Such written notice shal l describe each such change, the date of such change, any change in emissions or pollutants emitted, and any federally applicable requirement that would apply as a result of the change;

c. The change shall not qualify for the permit shield under OAC rule 3745-77-07(F);
d. The permit tee shall keep a record describing all changes made at the source that result i n emissions o f a regulated air pollutant subject to an applicable requirement, but not otherwis e regulated under the permit, and the emissions resulting from those changes; and

e. The chan ge is not subject to any applicable requirement under Title IV of the Act or is not a modification under any provision of Title I of the Act. Paragraph (I) of rule 3745-77-07 of the Administrative Code applies only to modification o r amendment of the permittee's Title V permit. The change made may require a permit to install unde r Chapter 3745-31 of the Administrative Code if the change constitutes a modification as defined in tha t Chapter. Nothing in paragraph (I) of rule 3745-77-07 of the Administrative Code shall affect an y applicable obligation under Chapter 3745-31 of the Administrative Code. (For furthe r clarification, the permittee can refer to Engineering Guide #63 that is available in thei r STARSHIP software package.)

17. Compliance Method Requirements 

### Nothing in t his permit shall alter or affect the ability of any person to establish complianc e with, or a violation of, any applicable requirement through the use of credible evidence t o th e extent authorized by law. Nothing in this permit shall be construed to waive an y defenses otherwise available to the permittee, including but not limited to, any challenge t o the Cr edible Evidence Rule (see 62 Fed. Reg. 8314, Feb. 24, 1997), in the context of an y future proceeding.Final Title V Permit - General Terms and Conditions Page 7



### B. State Only Enforceable Section
1. Permit to Install Requirement
Prior to the “ installation” or “modification” of any “air contaminant source,” as those terms are define d in O AC rule 3745-31-01, a permit to install must be obtained from the Ohio EPA pursuant to OA C Chapter 3745-31.
2. Reporting Requirements Related to Monitoring and Recordkeeping Requirements The permittee shall submit required reports in the following manner:

a. Reports of

any required monitoring and/or recordkeeping information shall be submitted to th e appropriate Ohio EPA District Office or local air agency.
b. Except as otherwise may be provided in the terms and conditions for a specific emissions unit , qu arterly written reports of (a) any deviations (excursions) from emission limitations, operationa l restricti ons, and control device operating parameter limitations that have been detected by th e testing, monitoring, and recordkeeping requirements specified in this permit, (b) the probable cause of such deviations, and (c) any corrective actions or preventive measures which have been or wil l be ta ken, shall be submitted to the appropriate Ohio EPA District Office or local air agency. If n o devia tions occurred during a calendar quarter, the permittee shall submit a quarterly report, whic h st ates that no deviations occurred during that quarter. The reports shall be submitted quarterly , i.e., by J anuary 31, April 30, July 31, and October 31 of each year and shall cover the previou s calendar quarters. (These quarterly reports shall exclude deviations resulting from malfunction s reported in accordance with OAC rule 3745-15-06.)
3. Records Retention Requirements
Each record of any monitoring data, testing data, and support information required pursuant to thi s permit shall be r etained for a period of five years from the date the record was created. Suppor t information shall include, but not be limited to, all calibration and maintenance records and all origina l strip- chart

recordings for continuous monitoring instrumentation, and copies of all reports required b y this permit. Such records may be maintained in computerized form.
4. Inspections and Information Requests
The Direc tor of the Ohio EPA, or an authorized representative of the Director, may, subject to the safet y requirements of the permittee and without undue delay, enter upon the premises of this source at an y reasonable time for purposes of making inspections, conducting tests, examining records or report s pertaining to any emission of air contaminants, and determining compliance with any applicable State ai r pollution laws and regulations and the terms and conditions of this permit. The permittee shall furnish to the Di rector of the Ohio EPA, or an authorized representative of the Director, upon receipt of a writte n request and within a reasonable time, any information that may be requested to determine whether caus e exists for modifying, reopening or revoking this permit or to determine compliance with this permit

. Upon verbal or written request, the permittee shall also furnish to the Director of the Ohio EPA, or a n authorized representative of the Director, copies of records required to be kept by this permit.Final Title V Permit - General Terms and Conditions Page 8



### 5. Scheduled Maintenance/Malfunction Reporting Any sch eduled maintenance of air pollution control equipment shall be performed in accordance wit h paragraph (A) of OAC rule 3745-15-06. The malfunction of any emissions units or any associated ai r polluti on control system(s) shall be reported to the appropriate Ohio EPA District Office or local ai r agency in a ccordance with paragraph (B) of OAC rule 3745-15-06. Except as provided in that rule, an y scheduled maintenance or malfunction necessitating the shutdown or bypassing of any air pollutio n con trol system(s) shall be accompanied by the shutdown of the emissions unit(s) that is (are) served b y such control system(s).
6. Permit Transfers Any transferee of this permit shall assume the responsibilities of the prior permit holder. The appropriate Ohio EPA District Office or local air agency must be notified in writing of any transfer of this permit.
7. Air Pollution Nuisance
The air c ontaminants emitted by the emissions units covered by this permit shall not cause a publi c nuisance, in violation of OAC rule 3745-15-07.

8. Additi onal Reporting Requirements When There Are No Deviations of Federally Enforceabl e Emissio n Limitations, Operational Restrictions, or Control Device Operating Paramete r Limitations (See Section A of This Permit)
If n o deviations occurred during a calendar quarter, the permittee shall submit a quarterly report, whic h states that no deviations occurred during that quarter. The reports shall be submitted quarterly, i.e., b y January 31, April 30, July 31, and October 31 of each year and shall cover the previous calenda r quarters.1 1 Facility Name: Manufacturers Plating Company, Inc. Facility ID: 13-18-00-0838 

### Part II - Specific Facility Terms and Conditions
A. State and Federally Enforcable Section

None

B. State Only Enforceable Section 1. The following insignificant emissions units are located at this facility: B001: Boiler #1 P003: Buffing Machines P004: Udylite Automatic Plating Line Z001: Boiler #2 Each insignificant emissions unit at this facility must comply with all applicable State and federal regulations, as well as any emission limitations and/or control requirements contained within a Permit to Install for the emissions unit.

Specific Facility Terms and Conditions Title V Final Permit Page 95 1 Facility Name:

Facility ID: Emissions Unit: Vapor Degreaser #1 (L002)

Manufacturers Plating Company, Inc. 13-18-00-0838 

### Part III - Terms and Conditions for Emissions Units

2. Additional Terms and Conditions 2.a The permittee shall ensure that the chilled air blanket temperature (in degrees F), measured at the center of the air blanket, is no greater than 30 percent of the solvent's boiling point. 2.b The permittee shall comply with the following requirements: a. Determine the appropriate dwell time for each type of part or parts basket, or determine the maximum dwell time using the most complex part type or parts basket as described in the "Testing Requirements" section of this permit. b. Ensure that, after cleaning, each part is held in the solvent cleaning machine freeboard area above the vapor zone for the dwell time determined for that particular part or parts basket, or for the maximum dwell time determined using the most complex part type or parts basket. 2.c The permittee shall reduce room draft to ensure that the flow or movement across the top of the freeboard area of the solvent cleaning machine or within the solvent cleaning machine enclosure does not exceed 15.2 meters per minute (50 feet per minute) at any time measured using the procedure described in the "Monitoring and/or Recordkeeping Requirements" section of this permit. The permittee shall establish and maintain the operating conditions under which the wind speed was demonstrated to be 15.2 meters per minute (50 feet per minute) or less as described in the "Monitoring and/or Recordkeeping Requirements" section of this permit. 2.d The solvent cleaning machine shall have a freeboard ratio of 0.75 or greater. 2.e The solvent cleaning machine shall have an automated parts handling system capable of moving parts or parts baskets at a speed of 3.4 meters per minute (11 feet per minute) or less from the initial loading of parts through removal of cleaned parts. 2.f The solvent cleaning machine shall be equipped with a device that shuts off the sump heat if the sump liquid solvent level drops to the sump heater coils. 2.g The solvent cleaning machine shall be equipped with a vapor level control device that shuts off sump heat if the vapor level in the vapor cleaning machine rises above the height of the primary condenser.

Vapor Degreaser #1 (L002) Open top vapor degreaser for parts cleaning.

A. I. Applicable Emissions Limitations and/or Control Requirements 1. State and Federally Enforceable Section Emissions Unit ID: Activity Description:

The specific operation(s), property, and/or equipment which constitute this emissions unit are listed in the following table along with the applicable rules and/or requirements and with the applicable emissions limitations and/or control measures. Emissions from this unit shall not exceed the listed

Applicable Emissions Limitations/Control Measures Applicable Rules/ Requirements Operations, Property, and/or Equipment Open top vapor degreaser for parts cleaning 40 CFR 63.463 See Additional Terms and Conditions. 199440 199440 3745-21-09 (O)(3) Equivalent to or less stringent than MACT 199440 199440 limitations, and the listed control measures shall be employed. Additional applicable emissions limitations and/or control measures (if any) may be specified in narrative form following the table.

Terms and Conditions for Emissions Units Page 10 Title V Final Permit5 2 Facility Name:

Facility ID: Emissions Unit: Vapor Degreaser #1 (L002)

Manufacturers Plating Company, Inc. 13-18-00-0838

2. Additional Terms and Conditions (continued) 2.h The solvent cleaning machine shall have a primary condenser.

II. Operational Restrictions

a. The parts baskets or the parts being cleaned in solvent cleaning machine shall not occupy more than 50 percent of the solvent/air interface area unless the parts baskets or parts are introduced at a speed of 0.9 meter per minute (3 feet per minute) or less. 1.

b. Any spraying operations shall be done within the vapor zone or within a section of the solvent cleaning machine that is not directly exposed to the ambient air (i.e., a baffled or enclosed area of the solvent cleaning machine). c. Parts shall be oriented so that the solvent drains from them freely. Parts having cavities or blind holes must be tipped or rotated before being removed from the solvent cleaning machine unless an equally effective approach has been approved by the Director (appropriate District Office or local air agency). d. Parts baskets or parts shall not be removed from the solvent cleaning machine until dripping has stopped. e. During startup of the solvent cleaning machine, the primary condensers shall be turned on before the sump heater. f. During shutdown of the solvent cleaning machine, the sump heater shall be turned off and the solvent vapor layer allowed to collapse before the primary condenser is turned off. g. When solvent is added or drained from the solvent cleaning machine, the solvent shall be transferred using threaded or other leakproof couplings and the end of the pipe in the solvent sump shall be located beneath the liquid solvent surface. h. The solvent cleaning machine and its associated controls shall be maintained as recommended by the manufacturers of the equipment or using alternative maintenance practices that have been demonstrated to the satisfaction of the Director (appropriate District Office or local air agency) to achieve the same or better results as those recommended by the manufacturer. i. The permittee shall complete and pass the applicable sections of the test of solvent cleaning operating procedures in 40 CFR Part 63, Appendix B if requested during an inspection by the Director (appropriate District Office or local air agency). j. Waste solvent, still bottoms, and sump bottoms shall be collected and stored in closed containers. The closed containers may contain a device that would allow pressure relief, but must not allow liquid solvent to drain from the container. k. Sponges, fabric, wood, and paper products shall not be cleaned.
III. Monitoring and/or Record Keeping Requirements

The permittee shall monitor the hoist speed as described below: a. The permittee shall determine the hoist speed by measuring the time it takes for the hoist to travel a measured distance. The speed is equal to the distance in meters divided by the time in minutes (meters per minute). b. The permittee shall conduct monthly monitoring of the hoist speed. If after the first year, no exceedances of the hoist speed are measured, the permittee may begin monitoring the hoist speed quarterly. c. If an exceedance of the hoist speed occurs during quarterly monitoring, the permittee shall return to a monthly monitoring frequency until another year of compliance without an exceedance is demonstrated. d. If the permittee can demonstrate to the satisfaction of the Director (appropriate District Office or local air agency) in the initial compliance report that the hoist speed cannot exceed a speed of 3.4 meters per minute (11 feet per minute), the required monitoring frequency is quarterly, including during the first year of compliance. 1.

Terms and Conditions for Emissions Units Page 11 Title V Final Permit5 3 Facility Name:

Facility ID: Emissions Unit: Vapor Degreaser #1 (L002)

Manufacturers Plating Company, Inc. 13-18-00-0838

III. Monitoring and/or Record Keeping Requirements (continued)

The permittee shall maintain the following records in written or electronic form for the lifetime of the solvent cleaning machine: a. Owner's manuals, or if not available, written maintenance and operating procedures for the solvent cleaning machine and control equipment. b. The date of installation for the solvent cleaning machine and all of its control devices. If the exact date for the installation is not known, a letter certifying that the cleaning machine and its control devices were installed prior to, or on, November 29, 1993, or after November 29, 1993, may be substituted. c. Records of the halogenated HAP solvent content for the solvent used in the solvent cleaning machine. d. Records of the tests required as outlined in the "Testing Requirements" section of this permit to determine an appropriate dwell time for each part or parts basket. 2.

The permittee shall maintain the following records in written or electronic form for a period of five years for the solvent cleaning machine: a. The results of control device monitoring required in this section of the permit. b. Information on the actions taken to comply with 40 CFR 63.463 (e) and (f), including records of written or verbal orders for replacement parts, a description of the repair made, and additional monitoring conducted to demonstrate that monitored parameters have returned to acceptable levels. c. Estimates of annual trichloroethylene consumption for the solvent cleaning machine. 3.

The permittee shall conduct monitoring and record the results on a weekly basis for the freeboard refrigeration device by using a thermometer or thermocouple to measure the temperature at the center of the air blanket during the idling mode. 4.

The permittee shall conduct an initial monitoring test of the wind speed and of room parameters, quarterly monitoring of wind speed, and weekly monitoring of room parameters as specified below: a. Measure the wind speed within 6 inches above the top of the freeboard area of the solvent cleaning machine as follows: i. Determine the direction of the wind current by slowly rotating a velometer or similar device until the maximum speed is located. ii. Orient a velometer in the direction of the wind current at each of the four corners of the machine. iii. Record the reading for each corner. iv. Average the values obtained at each corner and record the average wind speed. b. Monitor on a weekly basis the room parameters established during the initial compliance test that are used to achieve the reduced room draft. 5.

IV. Reporting Requirements

The permittee shall submit an annual report by February 1 of each year for the preceding year. Each annual report shall contain the following: a. A signed statement from the facility owner or their designee stating that, "All operators of solvent cleaning machines have received training on the proper operation of solvent cleaning machines and their control devices sufficient to pass the test required pursuant to 40 CFR 60.463 (d) (10)." b. An estimate of solvent consumption during the reporting period. 1.

Terms and Conditions for Emissions Units Page 12 Title V Final Permit5 4 Facility Name:

Facility ID: Emissions Unit: Vapor Degreaser #1 (L002)

Manufacturers Plating Company, Inc. 13-18-00-0838

IV. Reporting Requirements (continued)

The permittee shall submit an exceedance report on a semiannual basis. If the temperature of the chilled air blanket, measured at the center of the air blanket, was greater than 30% of the solvent's boiling point, and no corection was made within 15 days of detection, or if no operation conditions were established under which the wind speed was demonstrated to be 15.2 meters per minute (50 feet per minute) and/or if the flow of air across the top of the freeboard area of the cleaning machine or within the solvent cleaning machine enclosure exceeded 15.2 meters/minute and no correction was made within 15 days of detection, or if the cover did not completely cover the cleaning machine openings when in place whenever parts were not in the solvent cleaning machine and/or if the cover had cracks, holes or other defects and no correction was made within 15 days of detection the permittee shall begin to submit a quarterly report until such time that the permittee requests and receives approval of a less frequent reporting frequency from the Director (appropriate District Office or local air agency). The permittee may receive approval of less frequent reporting if the following conditions are met: (1) The emissions unit has demonstrated a full year of compliance without an exceedance, (2) the permittee continues to comply with all relevant recordkeeping and monitoring requirements specified in 40 CFR 63.1, General Provisions, and (3) the Director (appropriate District Office or local air agency) does not object to a reduced frequency of reporting for the affected emissions unit as provided in paragraph (e) (3) (iii) of subpart A, 40 CFR 63.1, General Provisions. Each exceedance report shall be delivered or post marked by the 30th day following the reporting period. Each exceedance report shall contain the following: 2.

a. The reason and a description of the exceedance and action(s) taken to comply with 40 CFR 63.463 (e) and (f) including written or verbal orders for replacement parts, a description of the repairs made, and additional monitoring conducted to demonstrate that monitored parameters have returned to acceptable levels. b. If no exceedance has occurred, a statement to that effect shall be submitted. V. Testing Requirements

The permittee shall determine the appropriate dwell time for each part or parts basket using the following procedures: a. Determine the amount of time for the part or parts basket to cease dripping once placed in the vapor zone. The part or parts basket used for this determination must be at room temperature before being placed in the vapor zone. b. The proper dwell time for parts to remain in the freeboard area above the vapor zone is no less than 35 percent of the time determined in paragraph (1) (a) of this section. 1.

The permittee shall determine the facility's potential to emit (PTE) from all solvent cleaning operations. A facility's total PTE is the sum of the HAP emissions from all solvent cleaning operations plus all HAP emissions from other emissions units from within the facility. The potential to emit shall be determined in accordance with the following procedures: 2.

Terms and Conditions for Emissions Units Page 13 Title V Final Permit5 5 Facility Name:

Facility ID: Emissions Unit: Vapor Degreaser #1 (L002)

Manufacturers Plating Company, Inc. 13-18-00-0838

V. Testing Requirements (continued)

Determine the potential to emit for each individual solvent cleaning machine using the following equation: PTEi = Hi X Wi X SAIi
Where: PTEi = the potential to emit for the solvent cleaning machine i (kilograms solvent per year). Hi = hours of operation for solvent cleaning machine i (hours per year). = 8760 hours per year, unless otherwise restricted by a federally enforceable requirement. Wi = the working mode uncontrolled emission rate (kilograms per square meter per hour). = 1.95 kilograms per square meter per hour for batch vapor and cold cleaning machines. = 1.12 kilograms per square meter per hour for in-line cleaning machines. SAIi = solvent/air interface area of solvent cleaning machine i (square meters). Section 63.461 defines the solvent/air interface area for those machines that have a solvent /air interface. Cleaning machines that do not have a solvent area interface shall calculate a solvent/air interface area using the procedure in paragraph (b) below. 2.a

Cleaning machines that do not have a solvent/air interface shall calculate a solvent/air interface area using the following equation: SAI = 2.2 * (Vol)^0.6
Where: SAI = the solvent/air interface area (square meters). Vol = the cleaning capacity of the solvent cleaning machine (cubic meters). 2.b

Sum the PTEi for all solvent cleaning operations to obtain the total potential to emit for solvent cleaning operations at the facility. 2.c

VI. Miscellaneous Requirements

None

Terms and Conditions for Emissions Units Page 14 Title V Final Permit1 1 Vapor Degreaser #1 (L002) Manufacturers Plating Company, Inc. 13-18-00-0838 Facility Name: Facility ID: Emissions Unit: B. State Enforceable Section I. Applicable Emissions Limitations and/or Control Requirements 1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed in the following table along with the applicable rules and/or requirements and with the applicable emissions limitations and/or control measures. Emissions from this unit shall not exceed the listed

Applicable Emissions Limitations/Control Measures Applicable Rules/ Requirements Operations, Property, and/or Equipment

2. Additional Terms and Conditions

None

II. Operational Restrictions

None
III. Monitoring and/or Record Keeping Requirements

None
IV. Reporting Requirements

None
V. Testing Requirements

None
VI. Miscellaneous Requirements

None limitations, and the listed control measures shall be employed. Additional applicable emissions limitations and/or control measures (if any) may be specified in narrative form following the table.

Terms and Conditions for Emissions Units Page 15 Title V Final Permit5 1 Facility Name:

Facility ID: Emissions Unit: Undylite Automatic Chrome Plating Line (P002)

Manufacturers Plating Company, Inc. 13-18-00-0838 

### Part III - Terms and Conditions for Emissions Units

2. Additional Terms and Conditions 2.a The permittee shall control chromium emissions discharged to the atmosphere by not allowing the surface tension of the electroplating or anodizing bath to exceed 45 dynes per centimeter (3.1x10-3 pound-force per foot) at any time during operation of the tank.
II. Operational Restrictions

At all times, including periods of startup, shutdown, and malfunction, the permittee shall operate and maintain any chromium electroplating or anodizing tank, including associated air pollution control devices and monitoring equipment, in a manner consistent with the operation and maintenance plan required by these terms and conditions. 1.

Malfunctions shall be corrected as soon as practicable after their occurrence in accordance with the operation and maintenance plan. 2.
Determination of whether acceptable operation and maintenance procedures are being used will be based on information available to the appropriate Ohio EPA District Office or local air agency, which may include, but is not limited to, monitoring results; review of the operation and maintenance plan, procedures, and records; and inspection of the emission unit. Based on this information, the appropriate Ohio EPA District Office or local air agency may require that the permittee make changes to the operation and maintenance plan if that plan: a. does not address a malfunction that has occurred; b. fails to provide for the operation of the emissions unit, the air pollution control techniques, or the control system and process monitoring equipment during a malfunction in a manner consistent with good air pollution practices; or c. does not provide adequate procedures for correcting malfunctioning process equipment, air pollution control techniques, or monitoring equipment as quickly as practicable. 3. Undylite Automatic Chrome Plating Line (P002)

Decorative chrome plating line for metal parts.

A. I. Applicable Emissions Limitations and/or Control Requirements 1. State and Federally Enforceable Section Emissions Unit ID: Activity Description:

The specific operation(s), property, and/or equipment which constitute this emissions unit are listed in the following table along with the applicable rules and/or requirements and with the applicable emissions limitations and/or control measures. Emissions from this unit shall not exceed the listed

Applicable Emissions Limitations/Control Measures Applicable Rules/ Requirements Operations, Property, and/or Equipment Decorative chrome plating line for metal parts. 40 CFR Part 63 -- Subpart N National Emissions Stds. for Chromium
3745-17-11 See 2.a. below.

Less stringent than 40 CFR Part 63 199440 199440 limitations, and the listed control measures shall be employed. Additional applicable emissions limitations and/or control measures (if any) may be specified in narrative form following the table.

Terms and Conditions for Emissions Units Page 16 Title V Final Permit5 2 Facility Name:

Facility ID: Emissions Unit: Undylite Automatic Chrome Plating Line (P002)

Manufacturers Plating Company, Inc. 13-18-00-0838

II. Operational Restrictions (continued)

The permittee shall prepare an operation and maintenance plan to be implemented no later than July, 1998. The plan shall be incorporated by reference into the Title V permit and include the following elements: a. The plan shall specify the operation and maintenance criteria for the affected source, the add-on air pollution control device (if such a device is used to comply with the emissions limits), and the process and control system monitoring equipment, and shall include a standardized checklist to document the operation and maintenance of the equipment. b. If a stalagmometer is used for monitoring, follow the manufacturer's recommendations. 4.

c. The plan shall specify procedures to be followed to ensure that equipment or process malfunctions due to poor maintenance or other preventable conditions do not occur. d. The plan shall include a systematic procedure for identifying malfunctions of process equipment, add-on air pollution control devices, and process and control system monitoring equipment, and for implementing corrective actions to address such malfunctions. e. If the operation and maintenance plan fails to address or inadequately addresses an event that meets the characteristics of a malfunction at the time the plan is initially developed, the permittee shall revise the operation and maintenance plan within 45 days after such an event occurs. f. If actions taken by the permittee during periods of malfunction are inconsistent with the procedures specified in the operation and maintenance plan, the permittee shall record the actions taken for that event and shall report such actions within 2 working days after commencing actions inconsistent with the plan. This report shall be followed by a letter within 7 working days after the end of the event, unless the permittee makes alternative reporting arrangements, in advance, with the appropriate Ohio EPA District Office or local air agency. g. The permittee shall keep the written operation and maintenance plan on record after it is developed to be made available for inspection, upon request, by the appropriate Ohio EPA District Office or local air agency for the life of the emission unit. If the operation and maintenance plan is revised, the permittee shall keep previous versions of the plan on record to be made available for inspection, upon request, by the appropriate Ohio EPA District Office or local air agency for a period of five years after each revision to the plan. h. The permittee may use applicable standard operating procedure (SOP) manuals, Occupational Safety and Health Administration (OSHA) plans, or other existing plans to meet the operation and maintenance plan requirements as long as the alternative plans meet the requirements. III. Monitoring and/or Record Keeping Requirements

The surface tension shall be monitored according to the following schedule: a. The surface tension shall be measured once every four hours during operation of the tank with a stalagmometer or a tensiometer as specified in Method 306B of 40 CFR Part 63, Subpart N. b. The time between monitoring can be increased if there have been no exceedances. The surface tension shall be measured once every four hours of tank operation for the first 40 hours of tank operation after the compliance date. Once there are no exceedances during 40 hours of tank operation, surface tension measurement may be conducted once every 8 hours of tank operation. Once there are no exceedances during 40 hours of tank operation, surface tension measurement may be conducted once every 40 hours of tank operation on an ongoing basis, until an exceedance occurs. The minimum frequency of monitoring allowed is once every 40 hours of tank operation. c. Once an exceedance occurs, as indicated through surface tension monitoring, the original monitoring schedule of once every four hours must be resumed. A subsequent decrease in frequency shall follow the schedule in paragraph (ii) above. d. Once a bath solution is drained from the affected tank and a new solution added, the original monitoring schedule of once every four hours must be resumed, with a decrease in monitoring frequency allowed as in paragraph (ii) above. 1.

Terms and Conditions for Emissions Units Page 17 Title V Final Permit5 3 Facility Name:

Facility ID: Emissions Unit: Undylite Automatic Chrome Plating Line (P002)

Manufacturers Plating Company, Inc. 13-18-00-0838

III. Monitoring and/or Record Keeping Requirements (continued)

The permittee shall fulfill all recordkeeping requirements in the General Provisions to 40 CFR Part 63, according to the applicability of subpart A. 2.
The permittee also shall maintain the following records: a. Inspection records for the add-on air pollution control device, if such a device is used, and monitoring equipment, to document that the inspection and maintenance required by the work practice standards of this permit have taken place. The record can take the form of a checklist and should identify the device inspected, the date of inspection, a brief description of the working condition of the device during the inspection, and any actions taken to correct deficiencies found during the inspection. b. Records of all maintenance performed on the emissions unit, add-on air pollution control device, and monitoring equipment. c. Records of the occurrence, duration, and cause (if known) of each malfunction of process, add-on air pollution control device, and monitoring equipment. d. Records of actions taken during periods of malfunction when such actions are inconsistent with the operation and maintenance plan. e. Other records, which may take the form of checklists, necessary to demonstrate consistence with the provisions of the operation and maintenance plan. f. Test reports documenting results of all performance tests. g. All measurements as may be necessary to determine the conditions of performance tests. h. Records of monitoring data that are used to demonstrate compliance with the standard including the date and time the data are collected. i. The specific identification (i.e., the date and time of commencement and completion) of each period of excess emissions, as indicated by monitoring data, that occurs during malfunction of the process, add-on air pollution control device, or monitoring equipment. 3.

j. The specific identification (i.e., the date and time of commencement and completion) of each period of excess emissions, as indicated by monitoring data, that occurs during periods other than malfunction of the process, add-on air pollution control device, or monitoring equipment. k. The total process operating time of the emission unit during the reporting period. l. All documentation supporting the notifications and reports as outlined in the Reporting Requirements of this permit and ?63.9 and ?63.10 of 40 CFR Part 63, subpart A. m. Records of the date and time that fume suppressants are added to the electroplating or anodizing bath. IV. Reporting Requirements

The permittee shall fulfill all reporting requirement as outlined in 40 CFR part 63 subpart A. These reports shall be made to the appropriate Ohio EPA District Office or local air agency and shall be sent by U.S. mail, fax or by another courier. a. Submittals sent by U.S. mail shall be postmarked on or before the specified date. b. Submittals sent by other methods shall be received by the appropriate Ohio EPA District Office or local air agency on or before the specified date. 1.

Terms and Conditions for Emissions Units Page 18 Title V Final Permit5 4 Facility Name:

Facility ID: Emissions Unit: Undylite Automatic Chrome Plating Line (P002)

Manufacturers Plating Company, Inc. 13-18-00-0838

IV. Reporting Requirements (continued)

The permittee shall report to the appropriate Ohio EPA District Office or local air agency the results of any performance test conducted. The report shall be submitted no later than 90 days following the completion of the performance test, and shall be submitted as part of the notification of compliance status report required by this section. 2.

The permittee shall prepare an ongoing compliance status report semiannually (unless a request to reduce frequency of ongoing compliance status reports has been approved) to the appropriate Ohio EPA District Office or local air agency to document the ongoing compliance status of the emissions unit. This report shall include the following: a. The company name and address of the emissions unit. b. An identification of the operating parameter that is monitored for compliance determination. c. The relevant emission limitation for the emissions unit, and the operating parameter value, or range of values, that correspond to compliance with this emission limitation as specified in the Notification of Compliance Status required by this section. d. The beginning and ending dates of the reporting period. e. The total operating time of the emissions unit during the reporting period. f. A summary of operating parameter values, including the total duration of excess emissions during the reporting period as indicated by those values, the total duration of excess emissions expressed as a percent of the total emissions unit operating time during that reporting period, and a breakdown of the total duration of excess emissions during the reporting period into those that are due to process upsets, control equipment malfunctions, other known causes, and unknown causes. g. A certification by a responsible official that the work practice standards in this permit were followed in accordance with the operation and maintenance plan for the emissions unit. 3.

h. If the operation and maintenance plan required by this permit was not followed, an explanation of the reasons for not following the provisions, an assessment of whether any excess emission and/or parameter monitoring exceedances are believed to have occurred, and a copy of the reports required by the work practices in this permit. i. A description of any changes in monitoring, processes, or controls since the last reporting period. j. The name, title, and signature of the responsible official who is certifying the accuracy of the report. k. The date of the report. l. The report shall be submitted semiannually except when: i. The appropriate Ohio EPA District Office or local air agency determined that more frequent reporting is necessary to accurately assess the compliance status of the emissions unit; or ii. The monitoring data collected by the permittee show that the emission limit has been exceeded, in which case quarterly reports shall be submitted. Once an exceedance is reported, ongoing compliance status reports shall be submitted quarterly until a request to reduce reporting frequency is approved. The permittee shall submit semiannual reports if the following conditions are met: a. the total duration of excess emissions is one percent or greater of the total operating time for the reporting period; and b. the total duration of malfunctions of the add-on air pollution control device and monitoring equipment is 5 percent or greater of the total operating time. 4.

Terms and Conditions for Emissions Units Page 19 Title V Final Permit5 5 Facility Name:

Facility ID: Emissions Unit: Undylite Automatic Chrome Plating Line (P002)

Manufacturers Plating Company, Inc. 13-18-00-0838

IV. Reporting Requirements (continued)

Once the permittee reports an exceedance, ongoing compliance status reports shall be submitted semiannually until a request to reduce reporting frequency is approved. 5.
The appropriate Ohio EPA District Office or local air agency may determine on a case-by-case basis that the summary report shall be completed more frequently and submitted, or that the annual report shall be submitted instead of being retained on site, if these measures are necessary to accurately assess the compliance status of the emissions unit. 6.

The permittee who is required to submit ongoing compliance status reports on a semiannual (or more frequent) basis, or is required to submit its annual report instead of retaining it on site, may reduce the frequency of reporting to annual and/or be allowed to maintain the annual report on site if all of the following conditions are met: a. For 1 full year (e.g., 2 semiannual or 4 quarterly reporting periods), the ongoing compliance status reports demonstrate that the affected emissions unit is in compliance with the relevant emission limit. b. The permittee continues to comply with all applicable recordkeeping and monitoring requirements of 40 CFR Part 63, subpart A and this permit. c. The appropriate Ohio EPA District Office or local air agency does not object to a reduced reporting frequency. The frequency of submitting ongoing compliance status reports may be reduced if the following requirements are met: i. The permittee notifies the appropriate Ohio EPA District Office or local air agency in writing of its intentions to make such a change. The Ohio EPA District Office or local air agency may review information concerning the facility's previous performance history during the 5-year recordkeeping period prior to the intended change, or the recordkeeping period since the emission unit's compliance date, whichever is shorter. Records subject to review include performance test results, monitoring data, and evaluations of the permittee's conformance with emission limitations and work practice standards. If the permittee's request is disapproved, the appropriate Ohio EPA District Office or local air agency will notify the permittee in writing within 45 days after receiving notice. This notification will specify the grounds on which the disapproval is based. In the absence of a notice of disapproval within 45 days, approval is automatically granted. 7.

ii. If monitoring data show that the emissions unit is not in compliance with the relevant emission limit, the frequency of reporting shall revert to semiannual, and the permittee shall state this exceedance in the ongoing compliance status report for the next reporting period. After demonstrating ongoing compliance with the relevant emission limit for another full year, the permittee may again request approval to reduce the reporting frequency. V. Testing Requirements

Method 306B, "Surface Tension Measurement and Recordkeeping for Tanks Used at Decorative Chromium Electroplating and Anodizing Facilities," shall be used to measure the surface tension of electroplating and anodizing baths. 1.

VI. Miscellaneous Requirements

None

Terms and Conditions for Emissions Units Page 20 Title V Final Permit1 1 Undylite Automatic Chrome Plating Line (P002) Manufacturers Plating Company, Inc. 13-18-00-0838 Facility Name: Facility ID: Emissions Unit: B. State Enforceable Section I. Applicable Emissions Limitations and/or Control Requirements 1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed in the following table along with the applicable rules and/or requirements and with the applicable emissions limitations and/or control measures. Emissions from this unit shall not exceed the listed

Applicable Emissions Limitations/Control Measures Applicable Rules/ Requirements Operations, Property, and/or Equipment

2. Additional Terms and Conditions

None

II. Operational Restrictions

None
III. Monitoring and/or Record Keeping Requirements

None
IV. Reporting Requirements

None
V. Testing Requirements

None
VI. Miscellaneous Requirements

None limitations, and the listed control measures shall be employed. Additional applicable emissions limitations and/or control measures (if any) may be specified in narrative form following the table.

Terms and Conditions for Emissions Units Page 21 Title V Final Permit5 1 Facility Name:

Facility ID: Emissions Unit: Plastic Plating Line (Z002)

Manufacturers Plating Company, Inc. 13-18-00-0838 

### Part III - Terms and Conditions for Emissions Units

2. Additional Terms and Conditions 2.a The permittee shall control chromium emissions discharged to the atmosphere by not allowing the surface tension of the electroplating or anodizing bath to exceed 45 dynes per centimeter (3.1x10-3 pound-force per foot) at any time during operation of the tank.
II. Operational Restrictions

At all times, including periods of startup, shutdown, and malfunction, the permittee shall operate and maintain any chromium electroplating or anodizing tank, including associated air pollution control devices and monitoring equipment, in a manner consistent with the operation and maintenance plan required by these terms and conditions. 1.

Malfunctions shall be corrected as soon as practicable after their occurrence in accordance with the operation and maintenance plan. 2.
Determination of whether acceptable operation and maintenance procedures are being used will be based on information available to the appropriate Ohio EPA District Office or local air agency, which may include, but is not limited to, monitoring results; review of the operation and maintenance plan, procedures, and records; and inspection of the emission unit. Based on this information, the appropriate Ohio EPA District Office or local air agency may require that the permittee make changes to the operation and maintenance plan if that plan: a. does not address a malfunction that has occurred; b. fails to provide for the operation of the emissions unit, the air pollution control techniques, or the control system and process monitoring equipment during a malfunction in a manner consistent with good air pollution practices; or c. does not provide adequate procedures for correcting malfunctioning process equipment, air pollution control techniques, or monitoring equipment as quickly as practicable. 3. Plastic Plating Line (Z002)

Decorative chrome plating line for plastic parts.

A. I. Applicable Emissions Limitations and/or Control Requirements 1. State and Federally Enforceable Section Emissions Unit ID: Activity Description:

The specific operation(s), property, and/or equipment which constitute this emissions unit are listed in the following table along with the applicable rules and/or requirements and with the applicable emissions limitations and/or control measures. Emissions from this unit shall not exceed the listed

Applicable Emissions Limitations/Control Measures Applicable Rules/ Requirements Operations, Property, and/or Equipment Decorative chrome plating line for plastic parts. 40 CFR Part 63 -- Subpart N National Emissions Stds. for Chromium
3745-17-11 See #1 below.

Less stringent than 40 CFR Part 63 199440 199440 limitations, and the listed control measures shall be employed. Additional applicable emissions limitations and/or control measures (if any) may be specified in narrative form following the table.

Terms and Conditions for Emissions Units Page 22 Title V Final Permit5 2 Facility Name:

Facility ID: Emissions Unit: Plastic Plating Line (Z002)

Manufacturers Plating Company, Inc. 13-18-00-0838

II. Operational Restrictions (continued)

The permittee shall prepare an operation and maintenance plan to be implemented no later than July, 1998. The plan shall be incorporated by reference into the Title V permit and include the following elements: a. The plan shall specify the operation and maintenance criteria for the affected source, the add-on air pollution control device (if such a device is used to comply with the emissions limits), and the process and control system monitoring equipment, and shall include a standardized checklist to document the operation and maintenance of the equipment. b. If a stalagmometer is used for monitoring, follow the manufacturer's recommendations. 4.

c. The plan shall specify procedures to be followed to ensure that equipment or process malfunctions due to poor maintenance or other preventable conditions do not occur. d. The plan shall include a systematic procedure for identifying malfunctions of process equipment, add-on air pollution control devices, and process and control system monitoring equipment, and for implementing corrective actions to address such malfunctions. e. If the operation and maintenance plan fails to address or inadequately addresses an event that meets the characteristics of a malfunction at the time the plan is initially developed, the permittee shall revise the operation and maintenance plan within 45 days after such an event occurs. f. If actions taken by the permittee during periods of malfunction are inconsistent with the procedures specified in the operation and maintenance plan, the permittee shall record the actions taken for that event and shall report such actions within 2 working days after commencing actions inconsistent with the plan. This report shall be followed by a letter within 7 working days after the end of the event, unless the permittee makes alternative reporting arrangements, in advance, with the appropriate Ohio EPA District Office or local air agency. g. The permittee shall keep the written operation and maintenance plan on record after it is developed to be made available for inspection, upon request, by the appropriate Ohio EPA District Office or local air agency for the life of the emission unit. If the operation and maintenance plan is revised, the permittee shall keep previous versions of the plan on record to be made available for inspection, upon request, by the appropriate Ohio EPA District Office or local air agency for a period of five years after each revision to the plan. h. The permittee may use applicable standard operating procedure (SOP) manuals, Occupational Safety and Health Administration (OSHA) plans, or other existing plans to meet the operation and maintenance plan requirements as long as the alternative plans meet the requirements. III. Monitoring and/or Record Keeping Requirements

The surface tension shall be monitored according to the following schedule: a. The surface tension shall be measured once every four hours during operation of the tank with a stalagmometer or a tensiometer as specified in Method 306B of 40 CFR Part 63, Subpart N. b. The time between monitoring can be increased if there have been no exceedances. The surface tension shall be measured once every four hours of tank operation for the first 40 hours of tank operation after the compliance date. Once there are no exceedances during 40 hours of tank operation, surface tension measurement may be conducted once every 8 hours of tank operation. Once there are no exceedances during 40 hours of tank operation, surface tension measurement may be conducted once every 40 hours of tank operation on an ongoing basis, until an exceedance occurs. The minimum frequency of monitoring allowed is once every 40 hours of tank operation. c. Once an exceedance occurs, as indicated through surface tension monitoring, the original monitoring schedule of once every four hours must be resumed. A subsequent decrease in frequency shall follow the schedule in paragraph (ii) above. d. Once a bath solution is drained from the affected tank and a new solution added, the original monitoring schedule of once every four hours must be resumed, with a decrease in monitoring frequency allowed as in paragraph (ii) above. 1.

Terms and Conditions for Emissions Units Page 23 Title V Final Permit5 3 Facility Name:

Facility ID: Emissions Unit: Plastic Plating Line (Z002)

Manufacturers Plating Company, Inc. 13-18-00-0838

III. Monitoring and/or Record Keeping Requirements (continued)

The permittee shall fulfill all recordkeeping requirements in the General Provisions to 40 CFR Part 63, according to the applicability of subpart A. 2.
The permittee also shall maintain the following records: a. Inspection records for the add-on air pollution control device, if such a device is used, and monitoring equipment, to document that the inspection and maintenance required by the work practice standards of this permit have taken place. The record can take the form of a checklist and should identify the device inspected, the date of inspection, a brief description of the working condition of the device during the inspection, and any actions taken to correct deficiencies found during the inspection. b. Records of all maintenance performed on the emissions unit, add-on air pollution control device, and monitoring equipment. c. Records of the occurrence, duration, and cause (if known) of each malfunction of process, add-on air pollution control device, and monitoring equipment. d. Records of actions taken during periods of malfunction when such actions are inconsistent with the operation and maintenance plan. e. Other records, which may take the form of checklists, necessary to demonstrate consistence with the provisions of the operation and maintenance plan. f. Test reports documenting results of all performance tests. g. All measurements as may be necessary to determine the conditions of performance tests. h. Records of monitoring data that are used to demonstrate compliance with the standard including the date and time the data are collected. i. The specific identification (i.e., the date and time of commencement and completion) of each period of excess emissions, as indicated by monitoring data, that occurs during malfunction of the process, add-on air pollution control device, or monitoring equipment. 3.

j. The specific identification (i.e., the date and time of commencement and completion) of each period of excess emissions, as indicated by monitoring data, that occurs during periods other than malfunction of the process, add-on air pollution control device, or monitoring equipment. k. The total process operating time of the emission unit during the reporting period. l. All documentation supporting the notifications and reports as outlined in the Reporting Requirements of this permit and ?63.9 and ?63.10 of 40 CFR Part 63, subpart A. m. Records of the date and time that fume suppressants are added to the electroplating or anodizing bath. IV. Reporting Requirements

The permittee shall fulfill all reporting requirement as outlined in 40 CFR part 63 subpart A. These reports shall be made to the appropriate Ohio EPA District Office or local air agency and shall be sent by U.S. mail, fax or by another courier. a. Submittals sent by U.S. mail shall be postmarked on or before the specified date. b. Submittals sent by other methods shall be received by the appropriate Ohio EPA District Office or local air agency on or before the specified date. 1.

Terms and Conditions for Emissions Units Page 24 Title V Final Permit5 4 Facility Name:

Facility ID: Emissions Unit: Plastic Plating Line (Z002)

Manufacturers Plating Company, Inc. 13-18-00-0838

IV. Reporting Requirements (continued)

The permittee shall report to the appropriate Ohio EPA District Office or local air agency the results of any performance test conducted. The report shall be submitted no later than 90 days following the completion of the performance test, and shall be submitted as part of the notification of compliance status report required by this section. 2.

The permittee shall prepare an ongoing compliance status report semiannually (unless a request to reduce frequency of ongoing compliance status reports has been approved) to the appropriate Ohio EPA District Office or local air agency to document the ongoing compliance status of the emissions unit. This report shall include the following: a. The company name and address of the emissions unit. b. An identification of the operating parameter that is monitored for compliance determination. c. The relevant emission limitation for the emissions unit, and the operating parameter value, or range of values, that correspond to compliance with this emission limitation as specified in the Notification of Compliance Status required by this section. d. The beginning and ending dates of the reporting period. e. The total operating time of the emissions unit during the reporting period. f. A summary of operating parameter values, including the total duration of excess emissions during the reporting period as indicated by those values, the total duration of excess emissions expressed as a percent of the total emissions unit operating time during that reporting period, and a breakdown of the total duration of excess emissions during the reporting period into those that are due to process upsets, control equipment malfunctions, other known causes, and unknown causes. g. A certification by a responsible official that the work practice standards in this permit were followed in accordance with the operation and maintenance plan for the emissions unit. 3.

h. If the operation and maintenance plan required by this permit was not followed, an explanation of the reasons for not following the provisions, an assessment of whether any excess emission and/or parameter monitoring exceedances are believed to have occurred, and a copy of the reports required by the work practices in this permit. i. A description of any changes in monitoring, processes, or controls since the last reporting period. j. The name, title, and signature of the responsible official who is certifying the accuracy of the report. k. The date of the report. l. The report shall be submitted semiannually except when: i. The appropriate Ohio EPA District Office or local air agency determined that more frequent reporting is necessary to accurately assess the compliance status of the emissions unit; or ii. The monitoring data collected by the permittee show that the emission limit has been exceeded, in which case quarterly reports shall be submitted. Once an exceedance is reported, ongoing compliance status reports shall be submitted quarterly until a request to reduce reporting frequency is approved. The permittee shall submit semiannual reports if the following conditions are met: a. the total duration of excess emissions is one percent or greater of the total operating time for the reporting period; and b. the total duration of malfunctions of the add-on air pollution control device and monitoring equipment is 5 percent or greater of the total operating time. 4.

Terms and Conditions for Emissions Units Page 25 Title V Final Permit5 5 Facility Name:

Facility ID: Emissions Unit: Plastic Plating Line (Z002)

Manufacturers Plating Company, Inc. 13-18-00-0838

IV. Reporting Requirements (continued)

Once the permittee reports an exceedance, ongoing compliance status reports shall be submitted semiannually until a request to reduce reporting frequency is approved. 5.
The appropriate Ohio EPA District Office or local air agency may determine on a case-by-case basis that the summary report shall be completed more frequently and submitted, or that the annual report shall be submitted instead of being retained on site, if these measures are necessary to accurately assess the compliance status of the emissions unit. 6.

The permittee who is required to submit ongoing compliance status reports on a semiannual (or more frequent) basis, or is required to submit its annual report instead of retaining it on site, may reduce the frequency of reporting to annual and/or be allowed to maintain the annual report on site if all of the following conditions are met: a. For 1 full year (e.g., 2 semiannual or 4 quarterly reporting periods), the ongoing compliance status reports demonstrate that the affected emissions unit is in compliance with the relevant emission limit. b. The permittee continues to comply with all applicable recordkeeping and monitoring requirements of 40 CFR Part 63, subpart A and this permit. c. The appropriate Ohio EPA District Office or local air agency does not object to a reduced reporting frequency. The frequency of submitting ongoing compliance status reports may be reduced if the following requirements are met: i. The permittee notifies the appropriate Ohio EPA District Office or local air agency in writing of its intentions to make such a change. The Ohio EPA District Office or local air agency may review information concerning the facility's previous performance history during the 5-year recordkeeping period prior to the intended change, or the recordkeeping period since the emission unit's compliance date, whichever is shorter. Records subject to review include performance test results, monitoring data, and evaluations of the permittee's conformance with emission limitations and work practice standards. If the permittee's request is disapproved, the appropriate Ohio EPA District Office or local air agency will notify the permittee in writing within 45 days after receiving notice. This notification will specify the grounds on which the disapproval is based. In the absence of a notice of disapproval within 45 days, approval is automatically granted. 7.

ii. If monitoring data show that the emissions unit is not in compliance with the relevant emission limit, the frequency of reporting shall revert to semiannual, and the permittee shall state this exceedance in the ongoing compliance status report for the next reporting period. After demonstrating ongoing compliance with the relevant emission limit for another full year, the permittee may again request approval to reduce the reporting frequency. V. Testing Requirements

Method 306B, "Surface Tension Measurement and Recordkeeping for Tanks Used at Decorative Chromium Electroplating and Anodizing Facilities," shall be used to measure the surface tension of electroplating and anodizing baths. 1.

VI. Miscellaneous Requirements

None

Terms and Conditions for Emissions Units Page 26 Title V Final Permit1 1 Plastic Plating Line (Z002) Manufacturers Plating Company, Inc. 13-18-00-0838 Facility Name: Facility ID: Emissions Unit: B. State Enforceable Section I. Applicable Emissions Limitations and/or Control Requirements 1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed in the following table along with the applicable rules and/or requirements and with the applicable emissions limitations and/or control measures. Emissions from this unit shall not exceed the listed

Applicable Emissions Limitations/Control Measures Applicable Rules/ Requirements Operations, Property, and/or Equipment

2. Additional Terms and Conditions

None

II. Operational Restrictions

None
III. Monitoring and/or Record Keeping Requirements

None
IV. Reporting Requirements

None
V. Testing Requirements

None
VI. Miscellaneous Requirements

None limitations, and the listed control measures shall be employed. Additional applicable emissions limitations and/or control measures (if any) may be specified in narrative form following the table.

Terms and Conditions for Emissions Units Page 27 Title V Final Permit1 1 Facility Name: Manufacturers Plating Company, Inc. Facility ID: 13-18-00-0838



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Specific Facility Terms and Conditions Title V Final Permit Page 28