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# OAR Box 1413 Prepped byOllie Stewart



### Document

Number: 

# 80 ) 11-1-8 1 Docket Number: 

# A-94-5 2

Printed 7/9/2008 3:11:24

PM Sheet 80 of 114P. 2

HAROL D G

. STROHMEYE

R 6 3 0 MARKE TSTREET , POS TOFFIC E BO X102 8

STEUBENVILLE , OHI O 4395 2 740-282-4 5 I 3 FAX : 740-282-628 5

Jun e 3 , 199 8

-n v * t « <S ' 'f;';'"* ,

EPAAI R DOCKE T Rober t M
. Jemison Contractor Pacific Environmenta

lServices , Inc
. Pos t OfficeBox12077 ResearchTrianglePark, NC 27709-207 7 RE : AmericanStandard , Inc . Sale mPlan tfilerequest Dea r Mr
. Jemison : Ia minreceipt

of m y cop y of you r letter t o Denni s BushOhio EP

ANED O dateMa

y 21 , 199 8 regardin

g your infonnationrequest

fo r specific record s associatedwit hMAC Tdevelopmen

t fo r fiberglass reinforcedplastic s industry

. I naccordancewid

i your lette r pleas efindattachedcopie s of thefollowin

g permits : America nStandard , Inc.' s Ohio EP

APermits to Installnumbere d17-439 , 17-1327 , 17-1493

. America nStandard , Inc.' s Ohio EP

APermi t to Operat eemissio nunit R008

. Therequestedstac

k emissiontes t

repor t fo r theperformanceofth ePolya dSyste mi s not o nfile a t thi s office

. Thi s repor

t ha dbee nsubmittedto Ohio EP

ACentra lOffic efo r review an dacceptance . Acop

y of thi s repor t ma y beobtainedby contacting Pa t Haine s b y telephonin

g 614-644-483 8 an

dwriting t o hi ma t thefollowing address : Ohio EP ADAPC , Post

Offic eBo x1049 , Columbus , Ohi o 43216-1049

. I f Ica nb eof furthe r assistancepleas econtact

m ea t you r earliest convenience

. Sincerely ,

HaroldStrohmeye

r ContractedPermi

t Reviewe r cc : Denni s Bush , Ohio EP ANEDO , DAP

CP. 3

o f Ofilo Environmenta

l ProtectionAgenc

y 

## RMI TT O OPERAT E A N AI R CONTAMINAN TSOURC E

o fIssuanc e j •

? / C £/ j 4 Applicatio n No . i 7 j 5 o ? 0 C 11 R C 0 a ive Dat e 0 9 /

0 Z / i APermi t Fe e $ 0 0 0 documen t constitute s issuanc e to : AMERICA N STAKOAR O INC - SALf ^ PLAN T 6 0 5 S -LLSlORT M SALr. M .3HI P *>4--v6 C lermi t t o operat e for : . A . 5A^UrL 5 SP2A YSYSTE M :PYi_I C DtPANT-idM TS^f-U YSYSTc M ». ? ollowin g term s an d condition s are herebyexpressl yincorporate d into thi s permi t t o operate : hi s permi t t o operat e shal l be effectiv e unti l 0 9/01/9 7 'o u wil l b e contacte d approximatel ysi xmonth s prio rto thi s dat e regardin g th e renewa l o fthi s permit . Ifyo u ar e no t ontacted , pleas e writ e t o th e appropriate Ohi o EP Afiel d office . 'h e above-describe d sourc e i s an d shal l remai n i n ful l complianc e wit h al l applicabl e Stat e an d federa l law s an d reg ilation s an d th e term s an d condition s o fthi s permit . •rio rt o an ymodificatio n o fthi s source , a s define d i n rul e 3745-3 1 -0 1 o fth e Ohi o Administrative Cod e (OAC) , a permi t 3 instal l must b e grante d b yth e Ohi o EPApursuan t t o OA C Chapte r3745-31 . h e Directo ro

fth e Ohi o EPAo ra n authorize d representativ e may , subject to th e safetyrequirement s o fth e permi t holder , nte rupo n th e premise s o fthi s sourc e a t an ytim e fo rpurpose s o fmakin g inspections , conductin g tests , xaminin g record s o rreport s pertainin g t o an yemissio n ofai rcontaminants , an d determinin g complianc e wit h an y pplicabl e Stat e an d federa l ai rpollutio n law s an d regulation s an d th e term s an d condition s ofthi s permit . vpermi t fe e i n th e amoun t specifie d above must b e remitte d withi n 1 5 days fro m th e issuanc e dat e o fthi s permit . m ytransfere e o

fthi s permi t shal l assum e th e responsibilitie s ofth e prio rpermi t holder . Th e appropriat e Ohi o EPA el d offic e must b e notifie d i n writin g o fan ytransfe ro

fthi s permi t hi s sourc e an d an yassociate d ai rpollutio n contro l system(s ) shal l b e maintaine d regularl yi n accordanc e wit h goo d ngineerin g practice s i n orde rt o minimize ai rcontaminan t emissions . An ymalfunctio n o fthi s sourc e o ran yasso iate d ai rpollutio n contro l system(s ) shal l b e reporte d immediatel yto th e appropriat e Ohi o EP Afiel d offic e i n accord ne e wit h OA C rul e 3745-15-06 . Except as provide d i n tha t rule , an yschedule d maintenanc e or malfunctio n necessi itin g th e shutdow n o rbypassin g o fan yai rpollutio n contro l system(s ) shal l b e accompanie d b yth e shutdow n o

fthi s ource . .nyunauthorize d o remergenc yreleas e o fa n ai rcontaminan t fro m thi s sourc e which , du e to th e toxi c o rhazardou s ature o fth e material , ma

ypos e a threat to publi c health , o rotherwis e endange rth e safetyo rwelfar e o fth e public , hal l b e reporte d immediatel yt o th e appropriat e Ohi o EP Afiel d offic e (durin g norma l busines s hours ) o rt o th e Ohi o EPA' s Emergenc yRespons e Grou p (1-800-282-9378) . (Additiona l reportin g ma yb e require d pursuan t to th e federa l lomprehensive Environmenta l Response , Compensation , an d LiabilityAct. ) h e appropriat e Ohi o EP Afiel d office is : NJRT M OHI OVALLh YA 1 - V AUTHORIT Y 31 4 ADAM S ST . 3TE J : :.:(• * VIL L 5 t C H 4 3 95 2 (614 ) la Z- Sl C a/ 3 .1 i l ; ] I fthi s ter m an d conditio n i s checked , th e permi t holde ri s subjec t to th e attache d specia l term s an d conditions .

ENVIRONMENTA L PROTECTIO N AGENC Y 

# jJ&u^tfjJw<y>^

ar 4P. 4 APPLICATIONNUMBER : 171509001 1 R00 8 FACILIT Y NAME : America n Standar d Inc . - Sale mPlan t EQUIPMENT DESCRIPTION : A.A . Samuel s SpraySyste m COMPAN Y ID : Acryli c SpraySystem# 2

SPECIA L TERM S AN

DCONDITION S 1 . Applicabl e Stat e Regulation (s ) Th e followin g rule s o f th e Ohi o Administrativ e Cod e establis hth e applicabl e emissio n limitation s and/o r contro l requirement s fo r thi s source :

OAC Rul e 3745-31-05 , and 21-07(G ) an d 17-07(A ) (Thi s conditio n i n n o wa ylimit s th e applicabilit yo f othe r requirement s o f th e Ohi o Administrativ e Cod e t o thi s source. ) 2 . Allowabl e EmissionLimitation (s ) Th e emission s fro mthi s sourc e shall , no t excee d th e following : I n accordanc e wit hth e provision s o f OA C Rule s 3745-21-07(G)(2 ) and 3745-31-05 , America n Standar d Sale mshal l emplo ya resi n coatin g tha t contain s on e percen t b yweigh t o f th e styren e emissio n inhibito r agen t t o contro l th e styren e releas e int o th e ambien t ai r suc htha t th e discharg e ha s bee n reduce d bya t leas t 85% , otherwis e th e volatil e organi c compound s emission s shal l no t excee d 8 lbs/hr . o r 4 0 lbs./day . Th e annua l actua l emissio n o f volatil e organi c compound s shal l no t excee d 7. 3 ton s pe r year . 3 . RecordKeepin

g America n Standar d Inc . shal l maintai n monthl yrecord s whic hlist s th e followin g informatio n fo r eac hsurfac e coating employe d i n thi s source : (a ) th e companyidentificatio n fo r eac hcoatin g and cleanu p materia l employed ; (b ) documentatio n o n whethe r o r no t eac hcoating and cleanu p materia l i s a photochemicall yreactiv e materia l (PRM) ; (c ) th e numbe r o f gallon s o f eac hcoatin g and cleanup materia l employed ; (d ) th e organi c compound conten t o f eac hcoating and cleanu p material , i n pound s pe r gallon ; (e ) fo r eac hda ydurin g whic ha PRMi s employed , th e organi c compound emissio n rat e fo r eac hcoatin g an d cleanup material , i n pound s pe r day ; (f ) fo r eac hda yduring whic ha PRMi s employed , th e tota l organi c compound emissio n rat e fo r al l coating s an d cleanu p materials , i n pound s pe r day ; (g ) fo r eac hda ydurin g whic ha PRMi s employed , th e tota l numbe r o f hour s th e coating s and cleanup material s wer e employe d i n th e operation ; and



# rP. 5

America n Standar d Inc . - Sale m Plan t

- 171509001 1 R00 8 Pag e 2 (h ) Item s f (pounds/day ) divide d b yitemg (tota l hour s employed ) t o determin e averag e pound s pe r hou r fo r eac hday . (i ) th e tota l organi c compoun d emissio n rat e fo r al l coating s an d cleanup materials , i n pound s pe r month . Note : Th e coatin g informatio n require d i n (c ) throug h(h ) mus t b e fo r th e coating s a s employed , includin g an y thinnin g solvent s adde d a t th e coatin g line . Also , th e cleanup materia l informatio n require d i n (c ) through(h ) i s onl yfo r thos e cleanup material s tha t ar e determine d t o b e PRMs. ] I . Coatin g o r Printing Line s Quarterl yReportin g Thes e monthl yrecords , a s wel l a s an ysupportin g coatin g o r in k analyse s and computations , shal l b e retaine d i n th e company' s file s fo r a perio d o f no t les s tha n thre e year s an d shal l b e mad e availabl e t o th e Directo r o r an yauthorize d representativ e o f th e Directo r fo r revie wdurin g norma l busines s hours . Thi s facilit yshal l submi t quarterl yreport s t o th e Ohi o EP A fiel d offic e whic hsummariz e th e following informatio n fo r eac h coatin g o r cleanu

p materia l employe d i n thi s sourc e durin g th e previou s thre e calenda r months : (a ) th e tota l organi c compoun d emissio n rat e fo r al l coating s and cleanup material s employe d durin g th e reportin g period ; (b ) a n identificatio n o f eac hdaydurin g whic hth e averag e hourl yorgani c compoun d emissio n rat e excee d 8 lbs/hr , an d th e actua l averag e hourl yorgani c compound emissio n rat e fo r eac hsuc hday ; (c ) a n identificatio n o f eac hdaydurin g whic hth e organi c compound emissio n rat e excee d 4 0 lbs/day , an d th e actua l organi c compound emissio n rat e fo r eac hsuc hday ; an d (d ) a descriptio n o f an ycorrectiv e action s take n t o addres s th e exceedance s identifie d i n (b ) an d (c) . Th e report s shal l b e submitte d b yFebruary15 , Ma y15 , Augus t 15 , an d Novembe r 1 5 o f eac hyea r an d shal l cove r th e previou s thre e calenda r month s (JanuarythroughMarch , Apri l throughJune , Jul ythroug hSeptembe r an d Octobe r throughDecember) . 5 . Visibl e Emissio n Standar d (a ) Excep t a s otherwis e specifie d i n paragraph s (A)(1)(b) , (A)(2 ) an d (A)(3 ) o f OAC Rul e 3745-17-07 , visibl e particulat e emission s fro

msyste m1 stack s shal l no t excee d twent y percen t opacity , a s a six-minut e average . (b ) Excep t a s otherwis e specifie d i n paragraph s (A)(2 ) an d (A)(3 ) o f OAC Rul e 3745-17-07 , visibl e particulat e emission s fro m syste m1 stack s ma yexcee d twent ypercen t opacity , a s a six

minut e average , fo r no t mor e than si xconsecutiv e minute s i n

tP. 6

America n Standar d Inc . - Sale mPlan t 171509001 1 R00 8 Pag e 3

an ysixt yminutes , bu t shal l no t excee d sixt ypercen t opacity , a s a six-minut e average , a t an ytime . 6 . Stac k Tes t requirement s fo r Volatil e Organi c Compound o r Organi c Compound Emission s Withi n 6 month s prio r t o th e expiratio n o f thi s permit , thi s facilit yshal l conduct , o r hav e conducted , emissio n test s fo r thi s sourc e i n orde r t o demonstrat e complianc e wit hth e allowabl e VO C o r O C emissio n limitatio n and/o r emissio n contro l systemperformanc e requirements . Th e emissio n test s shal l b e conducte d i n accordanc e wit hth e tes t method s an d procedure s specifie d i n OAC rul e 3745-21

- 10 . Th e test(s ) shal l b e conducte d unde r maximu mproductio n rate s unles s otherwis e specifie d o r approve d byth e Ohi o EPA . No t late r tha n 3 0 day s prio r t o th e propose d tes t date(s) , thi s facilit yshal l submi t a n "Inten t t o Test " notification . Th e "Inten t t o Test " notificatio n shal l describ e i n detai l th e propose d tes t method s and procedures , th e sourc e operatin g parameters , th e time(s ) and date(s ) o f th e tests , and th e person(s ) wh o wil l b e conductin g th e tests . Failur e t o submi t suc hnotificatio n fo r revie wand approva l prio r t o th e test s ma yresul t i n th e Ohi o EP A fiel d office' s refusa l t o accep t th e result s o f th e emissio n tests . Personne l from

th e Ohi o EPAfiel d offic e shal l b e permitte d t o witnes s th e tests , examin e th e testin g equipment , and acquir e dat a an d informatio n regardin g th e sourc e operatin g parameters . Acomprehensiv e writte n repor t o n th e result s o f th e emissio n test s shal l b e submitte d wit h3 0 day s followin g completio n o f th e tests .

PREPARE D BY : Harol d Strohmeye r DAT E PREPARED : Ma y4 , 199 4



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A Permi t t o Instal l whichwil l allo w yout o instal l th e describedsource(s ) i na manne r indicate d i nth e permit . Becaus e thi s permi t contain s severa l condition s an drestriction s I urge yo ut o rea

dit carefully . Yo uar e hereb

y notifiedtha t thi s actio nb y th e Director i s fina l an dma y b e appealedt o th

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A Nort h Ohi o Valle yAi rAuthorit y 

## GP. 8 

# OhfeEFf c Stat e ofOhi o Environmenta l Protectio n A



## Permi t t o Instal l Term s an d Condition s
Applicatio n No . 17-43 9 AP S Premis e No . 171509001 1 Permi t Fee : Name o f Facility : A . S . SALE M Perso n t o Contact : J . WILLIA MBENSON Address : 60 5 S ELLSWORT H S T

SALEM , OHI O 4446 0 Locatio n o f propose d source(s) : 60 5 S ELLSWORTH S T v SALEM , OHI O Descriptio n o f propose d source(s) : MODIFICATIO NT O ACRYLI C SPRA

Y BOOTH S # 1 & #2 . Dat e o f Issuance : Effectiv e Date : NOVEMBE R 5 , 198 6 NOVEMBE R 5 , 198 6 Th e abov e name d entit yi s hereb ygrante d a permi t t o instal l fo r the abov e describe d source(s ) pursuan t t o Chapte r 3745-3 1 o f th e Ohi o Administrativ e Code . Issuanc e o f thi s permi t doe s no t constitut e expresse d o r implie d approva l o r agreemen t that , i f constructe d o r modifie d in*accordanc e wit hth e plan s include d in the application , th e above describe d source(s ) o f environmenta l pollutant s wil l operat e in complianc e wit happlicabl e Stat e an d Federa l law s an

d regulations , an

d doe s no t constitut e expresse d o r implie d assuranc e tha t i f constructe d o r modifie d i n accordanc e wit hthos e plan s an d specifications , th e above describe d source(s ) o f pollutant s wil l b e grante d the necessarypermit s t o operat e (air ) o r NPDE S permit s a s applicable . Thi s permi t i s grante d subjec t t o th e condition s attache d hereto . Oh i ronmen t

Warre n W . Ty^e r EP A315 6 Protectio n Agenc y

<\P. 9

A . S . SALE M APPLICATIONNO 17-43 9 PAG E 2 NOVEMBE R 5 , 198 6 Substantia l constructio n fo r installatio n mus t tak e plac e withi n eightee n month s o f the effectiv e dat e o f thi s permit . Thi s deadlin e ma

yb e extende d b

yu p t o twelv e months , i f applicatio n i s mad e t o the Directo r n o les s than sixt yday s befor e th e expiratio n o f thi s permi t an

d the part yshow s goo d caus e fo r an ysuc h extension . Th e Directo r o f the Ohi o Environmenta l Protectio n Agency , o r hi s authorize d representatives , ma yente r upo n th e premise s o f the abov e name d applican t durin g constructio n an d operatio n a t an

y reasonabl e tim

e fo r the purpos e o f makin g inspections , conducting tests , examining record s o r report s pertainin g t o th e construction , modificatio n o r installatio n o f the above describe d sourc e o f environmenta l pollutants . I f the constructio n o f th e propose d sourc e ha s alread ybegun o r ha s bee n complete d prio r t o the dat e th e Directo r o f the Ohi o Environmenta l Protectio n Agenc yapprove s the permi t applicatio n an d plans , the approva l doe s no t constitut e expresse d o r implie d assuranc e tha t the propose d facilit yha s bee n constructe d i n accordanc e wit hthe approve d plans . Th e actio n o f beginning and/o r completing constructio n prio r t o obtaining the Director' s approva l constitute s a violatio n o f OA C Rul e 3745-31-02 . Furthermore , issuanc e o f th e Permi t t o Instal l doe s no t constitut e an assuranc e tha t the propose d sourc e wil l operat e in complianc e wit hal l Ohi o law s and regulations . Approva l o f th e plan s i n an

y cas e i s no t t o b e construe d a s a n approva l o f the facilitya s constructe d and/o r compneved . Moreover , issuanc e o f th e Permi t t o Instal l i s no t t o b e construe d a s a waive r o f an yright s tha t the Ohi o Environmenta l Protectio n Agenc y(o r othe r persons ) ma yhav e agains t th

e applican t fo r starting constructio n prio r t o the • > effectiv e dat e o f the permit . Additiona l facilitie s shal l be installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc y i f th e propose d facilitie s prov e t o be inadequat e o r canno t mee t applicabl e standards . Th e specifie d permi t fe e mus t be remitte d withi n 1 5 day s o f the effectiv e dat e o f thi s permi t t o install . Thi s permi t shal l appl yonl yt o the source(s ) show n on the applicatio n approve d b ythe Ohi o Environmenta l Protectio n Agency . Th e permi t holde r shal l conduct , o r hav e conducted , performanc e testing o f th

e subjec t ai r contaminan t source(s ) in accordanc e wit hprocedure s approve d b yth e Agenc yand shal l submi t a writte n report , signe d b

ythe sourc e owner , o r hi s authorize d agent , describing the tes t procedure s followe d an d the result s o f suc h tests . The Directo r o r hi s representativ e shal l be allowe d t o witnes s th

e tests , examin e testing equipmen t an d acquire , o r caus e acquisitio n and/o r submissio n of , dat a and informatio n necessary t o provid e adequat e assuranc e tha t sourc e operation , proces s operating parameter s an d othe r conditions , togethe r wit htesting procedures , provid e a vali d representatio n an d prope rP.1 0

A . S . SALE M APPLICATIONNO 17-43 9 PAG E 3 NOVEMBE R 5 , 198 6 characterizatio n o f the source' s emission s and/o r contro l equipmen t performance . Suc htesting shal l be planned , schedule d an d implemente d s o a s t o provid e for : (1 ) Prio r writte n notificatio n t o th e Ohi o Environmenta l Protectio n Agency , throughth e appropriat e Distric t Offic e o r Loca l Ai r Pollutio n Contro l Agencywher e th e origina l applicatio n wa s filed . Suc hnotificatio n shal l be made thirt y(30 ) day s in advanc e an d shal l specif y the sourc e operatin g parameters , th e propose d tes t procedure s an

d the time , date , plac e an d person(s ) conducting suc htests . (2 ) Submitta l o f the tes t result s repor t withi n thirt y(30 ) day s afte r the tes t completion . NOTE : Tes t conducte d o n 6.27/8 6 Thi s permi t t o instal l i s applicabl e onl yt o the ai r contaminan t source s liste d belowan d doe s no t include the installatio n o f wastewate r disposa l system s o r soli d wast e disposa l facilities . Separat e applicatio n mus t b e mad e t o th e Directo r fo r th e installatio n o f an

ysuc hsources . Th e ai r contaminan t source s liste d belowcompris e the Permi t t o Instal l fo r the A- S Salem , Inc . Plant , locate d in Columbian a County . Emission s fro m th e source s shal l no t excee d the limit s specifie d below : OEPAAnnua l Sourc e Sourc e an d BA

T Applicabl e Emission s No . Identificatio n Determinatio n OAC Rul e (T/YR ) R00 7 Acryli c Spra yInhibite d 3745-21-0 7 7. 3 Boot h# 1 Styren e Monome r (G )

LowStyren e 3745-31-0 5 Emissio n Agen t R00 8 Acryli c Spra ySame a s above 3745-21-0 7 7. 3 Boot h# 2 (G ) SUMMAR Y TOTAL NE WSOURC E EMISSION S Pollutan t Tons/Yea r Volatil e Organi c Compound s 14. 6 A s specifie d in OAC 3745-31-05 , al l ne wsource s mus t a t a minimum , employBes t Availabl e Technology(BAT) . Th e following term s an d condition s fulfil l thes e requirement s an d an yapplicabl e federa l regulations .P.1 1

A . S . SALE

M APPLICATIO

N N O17-43 9 PAG E 4 NOVEMBE R5 , 198 6
I naccordanc e wit hth e requirement s of OA C Rule s 3745-21-07(G)(2 ) an d3745-31-05 , A- S Salem , Inc . shal l emplo y a resincoatin

g tha t contain s sufficient concentration s of th e lo w styren e emission agent to sea l of f th e styren

e releas e int o th

e ambient ai r suc

h that th e emissio

nrat e shal l not exceed8 lb/h r o r 4 0 lb/day , unles s sai ddischarge ha s bee nreducedb

y eighty-fiv

e percen t (85%) . Inaccordanc e withth e requirement s of OA C Rul e 3745-31-05(0 , A- S Salem , Inc . shal l respon dt o th e followin

g recor dkeepin

g an dreportin

g requirements . A- S Salem , Inc . shal l maintai nmonthl y record s whichlis t th e followin

g information . a . th e compan

y identificatio

nof th e resi ncoating ; b . th e number of gallon s employed ; c . th e VO C content , i

npound s o f VOC per gallo nof resin ; d . th e lo w styrene emissio

nagent conten t i

npercent basedo

n resi nweight ; e . th e non-volatil e (solids ) content , i npercent b

y volume . Thes e monthl y

records , a s wel l a s an y supportin

g resinanalysi s an dcomputations , shal l b e retaine

di nth e company' s file s fo r a perio do f not les s tha

ntw o year s an

dshal l b

e mad e availabl e to th e Director or an

y authorize

drepresentativ

e o f th e Directo r fo

r revie w durin g norma l busines s hours . A- S Salem , Inc . shal l submi t semiannua l report s t o th e Ohi o EP

A fieldoffic e (NOVAA ) whichsummariz e th e followin

g informatio

nfo r eac hcoatin

g employedi

nthi s sourc e durin g th e previou s six calendar months . a . compan

y identificatio

no f th e resi ncoating ; b . th e tota l number of gallons employed ; c . th e VO C content (i

npound s VOC per gallo no f coating , minu s water) ; d . th e non-volatil e (solids ) content ; e . th e quantity

o f lo w styren e emissionagent s used . Th e report s shal l b

e submitte

db y Februar

y 1 an dAugus t 1 of each year an dshal l cover th

e previou s sixcalendar months , Jul y throug hSeptembe r an

dJanuar

y throug hJune , respectively . A- S Salem , Inc . shal l comply withan

y applicabl e stat e an dfedera l requirement s concernin g th e disposa l of wast e generate dat thi s facility . 

# /cP.1 2 

# OrtoEF A
Hat eof Ohi o Environmental Protectio nAgenc y J .O . Bo x163669.180 0 WaterMark Dr . Columbus

, Ohi o 43216-366 9 614)644-302 0 r A X(614) 644-232 9 

### NereuBewVaEfoHio^ 96 2 Georg e V . Voinovic h Governo r Re : Permi t t o Instal l Columbian a Count y Applicatio n No : 17-132 7 TOXI C REVIE W Decembe r 29 , 199 4 AMERICA

NSTANDARD , INC . - JAME S WILGUS , JR . 60 5 S . ELLSWORT H AVE . SALEM , O H 4446 0 CERTIFIE D MAI L

Enclose d pleas e find a n Ohi o EP APermi t t o Instal l whic hwil l allo w yo u t o instal l th e describe d source(s ) i n a manne r indicate d i n th e permit . Becaus e thi s permi t contain s severa l condition s an d restriction s I urg e yo u t o rea d i t carefully . Th e Ohi o EP Ai s urgin g companie s t o investigat e pollutio n preventio n and energyconservation . No t onl ywil l thi s reduc e pollutio n and energy'consumption , bu t i t ca n als o sav e yo u money . I f yo u woul d lik e t o lear n way s yo u ca n sav e mone ywhil e protectin g th e environment , pleas e contac t ou r Offic e o f Pollutio n Preventio n a t (614 ) 644-3469 . Yo u ar e herebynotifie d tha t thi s actio n byth e Directo r i s fina l and ma yb e appeale d t o th e Ohi o Environmenta l Boar d o f Revie wpursuan t t o Chapte r 3745.0 4 o f th e Ohi o Revise d Code . Th e appea l mus t b e i n writin g and se t fort hth e actio n complaine d o f and th e ground s upo n whic hth e appea l i s based . I t mus t b e file d wit hth e Environmenta l Boar d o f Revie wwithi n thirt y(30 ) day s afte r notic e o f th e Director' s action . Acop yo f th e appea l mus t b e serve d o n th e Directo r o f th e Ohi o Environmenta l Protectio n Agenc ywithi n thre e (3 ) day s o f filin g wit hth e Board . A n appea l ma yb e file d wit hth e Environmenta l Boar d o f Revie wa t th e followin g address :

Environmenta l Boar d o f Revie w 23 6 Eas t Town Street , Roo m30 0 Columbus , Ohi o 4321 5 Ver ytrul yyours , 

# /^w^us? . /K* Thoma s G . Rigo , Manage r Fiel d Operation s & Permi t Sectio n Divisio n o f Ai r Pollutio n Contro l
cc : U S EP A NORT H OHI O VALLE Y AI R AUTHORIT Y ,OK3 Printe

d o n recycle d pape r EP A161 3 (rev. 5/94

) 

# l

lP.1 3 

# ONoEFf t Stat e ofOhi o Environmenta l Protectio n Age



## Permi t t o Instal l Term s an d Condition s

Applicatio n No . 17-132 7 AP S Premis e No . 171509001 1 Permi t Fee : $200.0 0
Nam e o f Facility : AMERICA NSTANDARD , INC . Perso n t o Contact : JAME S WILGUS , JR .

Address : 60 5 S . ELLSWORT H AVE .

SALEM , O H 4446 0 Locatio n o f propose d source(s) : 60 5 S . ELLSWORT H AVE . SALEM , OHI O Descriptio n o f propose d source(s) : IDEALCAS T MOL D MAKINGBOOTH . Dat e o f Issuance : Decembe r 29 , 199 4 Effectiv e Date : Decembe r 29 , 199 4 Th e abov e name d entit yi s hereb ygrante d a permi t t o instal l fo r th e abov e describe d source(s ) pursuan t t o Chapte r 3745-3 1 o f th e Ohi o Administrativ e Code . Issuanc e o f thi s permi t doe s no t constitut e expresse d o r implie d approva l o r agreemen t that , i f constructe d o r modifie d i n accordanc e wit hth e plan s include d i n th e application , t t abov e describe d source(s ) o f environmenta l pollutant s wil l operat e i r complianc e wit happlicabl e Stat e an d Federa l law s and regulations , a i doe s no t constitut e expresse d o r implie d assuranc e tha t i f construct * o r modifie d i n accordanc e wit hthos e plan s and specifications , th e abov e describe d source(s ) o f pollutant s wil l b e grante d th e necessar y permit s t o operat e (air ) o r NPDE S permit s a s applicable . Thi s permi t i s grante d subjec t t o th e condition s attache d hereto . Ohi o Environmenta l Protectio n Agenc y



# aP. M

AMERICA

NSTANDARD , INC . Applicatio n No . 17-132 7 Pag e 2 o f 6 Decembe r 29 , 199 4
TERMINATIO NO F PERMI T T O INSTAL L Substantia l constructio n fo r installatio n mus t tak e plac e withi n 1 8 month s o f th e effectiv e dat e o f thi s permit . Thi s deadlin e ma y b e extende d b yu p t o 1 2 month s i f applicatio n i s mad e t o th e Directo r withi n a reasonabl e tim e befor e th e terminatio n dat e and th e part yshow s goo d caus e fo r anysuc hextension . NOTIC E O F INSPECTIO N' Th e Directo r o f th e Ohi o Environmenta l Protectio n Agency , o r hi s authorize d representatives , ma yente r upo n th e premise s o f th e above-name d applican t durin g constructio n and operatio n a t an y reasonabl e tim e fo r th e purpos e o f makin g inspections , conductin g tests , o r t o examin e record s o r report s pertainin g t o th e construction , modificatio n o r installatio n o f th e source(s ) o f environmenta l pollutant s identifie d withi n thi s permit . CONSTRUCTIO NO F NE WSOURCES(S ) Th e propose d source(s ) shal l b e constructe d i n stric t accordanc e wit hth e plan s an d applicatio n submitte d fo r thi s permi t t o th e Directo r o f th e Ohi o Environmenta l Protectio n Agency . Ther e ma y b e n o deviatio n fro m th e approve d plan s withou t th e express , writte n approva l o f th e Agency . An ydeviation s fromth e approve d plan s o r th e abov e condition s ma ylead t o suc hsanction s and penaltie s a s provide d unde r Ohi o law . Approva l o f thes e plan s doe s no t constitut e a n assuranc e tha t th e propose d facilitie s wil l operat e i n complianc e wit hal l Ohi o law s an d regulations . Additiona l facilitie s shal l b e installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc yi f th e propose d source s ar e inadequat e o r canno t mee t applicabl e standards . I f th e constructio n o f th e propose d source(s ) ha s alreadybegun o r ha s bee n complete d prio r t o th e dat e th e Directo r o f th e Environmenta l Protectio n Agenc yapprove s th e permi t applicatio n an d plans , th e approva l doe s no t constitut e expresse d o r implie d assuranc e tha t th e propose d facilit yha s bee n constructe d i n accordanc e wit hth e approve d plans . Th e actio n o f beginnin g and/o r completin g constructio n prio r t o obtainin g th e Director' s approva l constitute s a violatio n o f Ohi o Administrativ e Cod e (OAC ) Rul e 3745-31-02 . Furthermore , issuanc e o f th e Permi t t o Instal l doe s no t constitut e a n assuranc e tha t th e propose d sourc e wil l operat e i n complianc e wit hal l Ohi o law s and regulations . Approva l o f th e plan s i n anycas e i s no t t o b e construe d a s a n approva l o f th e facilit ya s constructe d and/o r completed . Moreover , issuanc e o f th e Permi t t o Instal l i s no t t o b e construe d a s a waive r o f anyright s tha t th e Ohi o Environmenta l Protectio n Agenc y(or othe r persons ) ma yhav e agains t th e applican t fo r starting constructio n prio r t o

^P.1 5

AMERICA

NSTANDARD , INC . Applicatio n No . 17-132 7 Pag e 3 o f 6 Decembe r 29 , 199 4 th e effectiv e dat e o f th e permit . Additiona l facilitie s shal l b e installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc y i f th e propose d facilitie s prov e t o b e inadequat e o r canno t mee t applicabl e standards .
PERMI T T OTWRTAT.T . PE E I n accordanc e wit hOhi o Revise d Cod e 3745.11 , th e specifie d Permi t t o Instal l fe e mus t b e remitte d withi n 1 5 day s o f th e effectiv e dat e o f thi s permi t t o install . PUBLI C DISCLOSUR E Th e facilit yi s hereb ynotifie d tha t thi s permit , and al l agenc y record s concernin g th e operatio n o f thi s permitte d source , ar e subjec t t o publi c disclosur e i n accordanc e wit hOAC Rul e 3745-49

- 03 . APPLICABILIT Y Thi s Permi t t o Instal l i s applicabl e onl yt o th e contaminan t source s identified . Separat e applicatio n mus t b e mad e t o th e Directo r fo r th e installatio n o r modificatio n o f an yothe r contaminan t sources . BES T AVAILABL E TECHNOLOGY A s specifie d i n OAC Rul e 3745-31-05 , al l ne wsource s mus t emplo y Bes t Availabl e Technology(BAT) . Complianc e wit hth e term s and condition s o f thi s permi t wil l fulfil l thi s requirement . PERMI T T O OPERAT E APPLICATIO N APermi t t o Operat e applicatio n mus t b e submitte d t o th e appropriat e fiel d offic e fo r eac hai r contaminan t sourc e i n thi s Permi t t o Install . I n accordanc e wit hOAC Rul e 3745-35-02 , th e applicatio n shal l b e mad e a t leas t 9 0 day s prio r t o start-up o f th e source . NINET Y DA Y OPERATINGPERIO D Th e facilit ywil l b e permitte d t o operat e durin g a 90-dayperio d i n accordanc e wit hOA C Rul e 3745-35-02(C)(4 ) (b) . Th e purpos e o f thi s perio d b f operatio n i s t o fulfil l th e performanc e test s condition s use d i n th e determinatio n o f complianc e wit hth e provision s o f thi s Permi t t o Instal l o r othe r applicabl e Ohi o EP A rules . 

# WP.1 6

AMERICA

NSTANDARD , INC . Applicatio n No . 17-132 7 Pag e 4 o f 6 Decembe r 29 , 199 4 SOURC E OPERATIO NAFTE R COMPLETIONO F CONSTRUCTION Thi s facilit yi s permitte d t o operat e eac hsourc e describe d bythi s permi t t o instal l fo r a perio d o f up t o on e yea r fromth e dat e th e sourc e commence d operation . Thi s permissio n t o operat e i s grante d onl yi f th e facilit ycomplie s wit hal l requirement s containe d i n thi s permi t and al l applicabl e air.pollutio n laws , regulations , an d policies . AI R EMISSIONSUMMAR Y Th e ai r contaminan t source s liste d belo wcompris e th e Permi t t o Instal l fo r AMERICA NSTANDARD , INC . locate d i n Columbian a County . Th e source s liste d belo wshal l no t excee d th e emissio n limits/contro l requirement s containe d i n th e table . Thi s conditio n i n n o wa ylimit s th e applicabilit yo f an yothe r stat e o r federa l regulations . Additionally , thi s conditio n doe s no t limi t th e applicabilit yo f additiona l specia l term s an d condition s o f thi s permit .

n o PA Dure e ambe r D1 8 Sourc e

Identificatio n Descriptio n Idea l Cas t Mol d Makin g Boot h BA T

Determinatio n Coatin g Formu
lation ; record

keeping , re porting ; baf

fle s w/fabri c filte r Applicabl e

Federa l & OA C Rule s Penni t Allowabl e

Mas s Emission s and/o r Control/Usag e Requirement s 3745-31-0 5 3745-15-0 6 3745-15-0 7 3745-21-07(G ) VOC : 0.7 4 ton/yr . PM :

Styrene : 5. 3 lbs/hr ,

4 0 lbs/day , 2 tons/yr . 3. 0 lbs/hr , 1. 0 lbs/hr , 0.4 0 ton/yr .

SUMMARY TOTAL PERMI T T O INSTAL L ALLOWABL E EMISSION S Pollutan t Tons/Yea r Styren e VO C P M 2. 0 0.7 4 0.4 0
REPORTINGREQUIREMENT S Unles s otherwis e specified , report s require d byth e Permi t t o Instal l nee d onl yb e submitte d t o Nort hOhi o Valle yAi r Authority , 81 4 Adams , Steubenville , Ohi o 43952 . 

### I.P.1 7

AMERICA

NSTANDARD , INC . Applicatio n No . 17-132 7 Pag e 5 o f 6 Decembe r 29 , 199 4 WAST E DISPOSA L Th e owner/operato r shal l compl ywit han yapplicabl e stat e and federa l requirement s governin g th e storage , treatment , transpor t and disposa l o f an ywast e materia l generate d byth e operatio n o f th e sources . MAINTENANC E O F EQUIPMENT Thi s sourc e and it s associate d ai r pollutio n contro l system(s ) shal l b e maintaine d regularl yi n accordanc e wit hgoo d engineerin g practice s an d th e recommendation s o f th e respectiv e manufacturer s i n orde r t o minimiz e ai r contaminan t emissions . MALFUNCTION/ABATEMENT I n accordanc e wit hOA C RUL E 3745-15-06 , anymalfunctio n o f th e source(s ) o r associate d ai r pollutio n contro l system(s ) shal l b e reporte d immediatel yt o th e Nort hOhi o Valle yAi r Authority , 81 4 Adams , Steubenville , Ohi o 43952 . Excep t a s provide d b yOA C Rul e 3745-15-06(A)(3) , schedule d maintenanc e o f ai r pollutio n contro l equipmen t tha t require s th e shutdown o r bypassin g o f ai r pollutio n contro l system(s ) mus t b e accompanie d byth e shutdown o f th e associate d ai r pollutio n sources . AI R POLLUTIO NNUISANCE S PROHIBITE D Th e ai r contaminan t source(s ) identifie d i n thi s permi t ma yno t caus e a publi c nuisanc e i n violatio n o f OAC Rul e 3745-15-07 . CONSTRUCTIO NCOMPLIANC E CERTIFICATION Th e applican t shal l provid e Ohi o EP Awit ha writte n certificatio n (se e enclose d form ) tha t th e facilit yha s bee n constructe d i n accordanc e wit hth e Permi t t o Instal l applicatio n and th e term s an d condition s o f th e Permi t t o Install . Th e certificatio n shal l b e provide d t o Ohi o EP Aupo n completio n o f constructio n bu t prio r t o startu p o f th e source . ADDITIONA L SPECIAL TERM S AN D CONDITION S R018 : Recordkeepin g Requirement s Thi s facilit yshal l maintai n hourl yan d dail yrecord s (b y usin g th e attache d Pain t Usag e Recording For mo r comparabl e formapprove d byth e Ohi o EPA ) whic hlis t th e followin g informatio n fo r eac hsurfac e coating o r ink employe d i n thi s source : %P.1 8

AMERICA NSTANDARD , INC . Applicatio n No . 17-132 7 Pag e 6 o f 6 Decembe r 29 , 199 4 1 . th e companyidentificatio n o f th e surfac e coating ; 2 . th e numbe r o f gallon s employe d pe r hou r and pe r day ; 3 . th e Volatil e Organi c Compound (VOC ) conten t i n pound s o f VO C pe r gallo n o f coating , a s employed ; 4 . th e pound s o f VO C spraye d pe r hou r and pe r day ; 5 . th e numbe r o f gallon s o f clean-up solven t use d pe r hou r an d pe r day ; an

d 6 . prio r approva l shal l b e obtaine d fromOhi o EP Abefor e employin g an yothe r coatin g o r clean-up solven t i n thi s source . Thes e dail yrecords , a s wel l a s an ysupportin g coatin g analyse s an d computations , shal l b e retaine d i n th e company' s file s fo r a perio d o f no t les s tha n thre e year s and shal l b e mad e availabl e t o th e Directo r o r anyauthorize d representativ e o f th e Directo r fo r revie wdurin g norma l busines s hours . Reportin qRequirement s Thi s facilit yshal l submi t quarterl yreport s t o th e Ohi o EP A fiel d offic e whic hidentif yeac hda ydurin g whic hth e 5. 3 lb s VOC/h r limitatio n and/o r th e 4 0 lb s VOC/da ylimitatio n wa s (were ) exceeded . Th e report s shal l b e submitte d byFebruar y15 , Ma y15 , Augus t 15 , and Novembe r 15-o f eac hyea r and shal l cove r th e previou s thre e calenda r month s (Octobe r throug hDecember , Januar y throug hMarch , Apri l throughJune , and Jul ythroughSeptember , respectively) . I f n o exceedance s o f th e l bVOC/h r o r l bVOC/da ylimit s occurre d durin g th e reportin g period , the n a repor t i s require d statin g so .



# nP.1 9

PAINT SPRA

Y BOOT H RECORDINGFORM COMP * DATE : LN YNAME : JCOLUM N(A ) [COLUM

N(B ) jCOL (A ) X CO L (B ) Clean-U o I D !GALLON S !VOC CONTENT*!LB S VO C |TIM E COATIN G I D !SPRAYED !LBS/GALLON!SPRAYED* * | 1 2 ! ! i 5 

### ! i : ! 2 : ! 2 : ! 3 : | 3 ' : ! 4 : ! 4 : ! 5 : i 5 : ! 6 : 1 6 : 

### i7: ! 7 : ! 8 ' ! & - ! 9 : ! 9 ; jl O : }1 0 

## i n j 1 2 {1 2 | 1 | I ! 2 ! 2 ! 3 ' ! 3 ! * ! * 

### ! s i 5 ! 6 ! 6 i 7 ! 7 ! 8 

### ! s | 9 i 9 |1 0 |1 0 '1 1 i l l 11 2 00am - j | | | 00am - { II I 00am - }•*

• | j ! 00am - | }I t 00am - JIS ! 00am - | j II 00am - | | j j 00am - JII I 00am - JS ' 1 ! 00am - j II I 00am - j | j | 00am - }II I 00am - | II I 00am - | | | | :00am - | j j j •00am - | }}| 00am - | | j | 00am - | JI' l :00am - j 1 j 1 :00am - }I I1 :00ara - j IS ! :00am - j II ! :00am - } j j j :00am - J| | ! :00pm - | SI' S :00pm - }JI ! :00pra - | S j S :00pm - }j Jj :00pm - | II I1 :00pm - | | } | • j :00pm - S i S i i :00pm - j II I1 :00pm - j j S i \ :00pm - | { | | • j :00pm - j . S i 1 j :00pm - | II I1 :00pm - j ll i I :00pm - | II I1 :00pm - j j j i | :00pm - j il l I :00pm - JJi i j :00pm - ! Ij j | :00pm - | | j J] :00pm - | | | j " | :00pm - j { j J| :00pm - '!| | | :00pm - j ii i | :00pm - I' | | | |TOTA L DAIL Y j j [EMISSIONS*** ! 1

* VO C stand s fo r Volatil e Organi c Compoun d * * I f thi s valu e exceed s 5. 3 lbs/h r the n repor t thi s t o th e Ohi o EPA . ** * I f thi s valu e exceed s 4 0 lbs/da ythe n repor t thi s t o th e Ohi o EPA . 

## ft ..P.2 0 

# OhteEPtX Stateo f Ohi o Environmental ProtectionAgency HEETAOOBESS : MAOJNOAOORESS : 300 Water-Mark

Driv e olumbus , O H 43215-109 9 TELE : (614) 644-302 0 FAX : (614) 644-232 9 P.O

. Box104 9 Columbus

. O H 43216-104 9 Re : Permi t t o Instal l Columbian a Count y Applicatio n No : 17-149 3 SYNTHETI C MINO R Octobe r 30 , 199 6 AMERICA

NSTANDARD , INC . JAME S WILGU S 60 5 SOUT H ELLSWORT H AVENU E SALEM , O H 4446 0 CERTIFIE D MAI L

HOV 0 4 1996

NOVA A STEUBENViU.E.OHI O 4&wS2
Enclose d pleas e find a n Ohi o EP APermi t t o Instal l whic hwil l allo w yo u t o instal l th e describe d source(s ) i n a manne r indicate d i n th e permit . Becaus e thi s permi t contain s severa l condition s and restriction s I urg e yo u t o rea d i t carefully . Th e Ohi o EP Ai s urgin g companie s t o investigat e pollutio n preventio n and energ yconservation . No t onl ywil l thi s reduc e pollutio n and energyconsumption , bu t i t ca n als o sav e yo u money . I f yo u woul d lik e t o lear n way s yo u ca n sav e mone ywhil e protectin g th e environment , pleas e contac t ou r Offic e o f Pollutio n Preventio n a t (614 ) 644-3469 . Yo u ar e herebynotifie d tha t thi s actio n b yth e Directo r i s fina l and ma yb e appeale d t o th e Ohi o Environmenta l Boar d o f Revie wpursuan t t o Chapte r 3745.0 4 o f th e Ohi o Revise d Code . Th e appea l mus t b e i n writin g an d se t fort hth e actio n complaine d o f an d th e ground s upo n whic hth e appea l i s based . I t mus t b e file d wit hth e Environmenta l Boar d o f Revie wwithi n thirt y(30 ) day s afte r notic e o f th e Director' s action . Acopyo f th e appea l mus t b e serve d o n th e Directo r o f th e Ohi o Environmenta l Protectio n Agenc ywithi n thre e (3 ) day s o f filing wit hth e Board . A n appea l ma yb e file d wit hth e Environmenta l Boar d o f Revie wa t th e followin g address :

Environmenta l Boar d o f Revie w 23 6 Eas t Town Street , Roo m30 0 Columbus , Ohi o 4321 5 Ver ytrul yyours , /y^ra«^du 7C7 . /£& Thoma s G . Rigo , Manage r Fiel d Operation s & Permi t Sectio n Divisio n o f Ai r Pollutio n Contro l cc : U S EP A NORT HOHI O VALLE YAI RAUTHORIT Y

A161 3 (rev

. 5/96 ) Prime d o n Recycle d Pace r ! ' i Georg e V

. Voinovich , Governo r/ ] Nanc yP

. Hollister , Lt

. Governo r Donal d R

. Schregardus , Directo rP.2 1 

# ONeEFf t Stat e o fOhi o Environmenta l Protectio n Age r 

## Permi t t o Instal l Term s an d Condition s Applicatio n No . 17-149 3 AP S Premis e No . 1715090011 . Permi t Fee : $1800.0 0

Nam e o f Facility : AMERICA NSTANDARD , INC . Perso n t o Contact : JAME S WILGU S

Address : 60 5 SOUT H ELLSWORT H AVENU E

SALEM , O H 4446 0 Locatio n o f propose d source(s) : 60 5 SOUTH ELLSWORT H AVENU E SALEM , OHI O Descriptio n o f propose d source(s) : BAT H TU B COVE R COAT SPRAY BOOTH , STAN-SUR E SPRA Y BOOTH , SPR

A Y-U P FIBERGLAS S CUR E OVE NAN D IDEAL CAS T NAUTAMIXER . Dat e o f Issuance : Octobe r 30 , 199 6 Effectiv e Date : Octobe r 30 , 199 6 Th e abov e name d entit yi s hereb ygrante d a permi t t o instal l fo r th e abov e describe d source(s ) pursuan t t o Chapte r 3745-3 1 o f th e Ohi o Administrativ e Code . Issuanc e o f thi s permi t doe s no t constitut e expresse d o r implie d approva l o r agreemen t that , i f constructe d o r modifie d i n accordanc e wit hth e plan s include d i n th e application , t ] abov e describe d source(s ) o f environmenta l pollutant s wil l operat e i ] complianc e wit happlicabl e Stat e an d Federa l law s an d regulations , a i doe s no t constitut e expresse d o r implie d assuranc e tha t i f construc t o r modifie d i n accordanc e wit hthos e plan s and specifications , th e abov e describe d source(s ) o f pollutant s wil l b e grante d th e necessa r permit s t o operat e (air ) o r NPDE S permit s a s applicable . Thi s permi t i s grante d subjec t t o the condition s attache d hereto . Ohi o Environmenta l Protectio n Agenc y 

# TL^^/i^f^-
Directo r 

## -UV 

### . 0P.2 2

AMERICA

NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 2 o f 1 1 Octobe r 30 , 199 6

TERMINATIO NO F PERMI T T O INSTAL L Substantia l constructio n fo r installatio n mus t tak e plac e withi n 1 8 month s o f th e effectiv e dat e o f thi s permit . Thi s deadlin e ma y b e extende d byup t o 1 2 month s i f applicatio n i s mad e t o th e Directo r withi n a reasonabl e tim e befor e th e terminatio n dat e and th e part yshow s goo d caus e fo r anysuc hextension . NOTIC E O F INSPECTION Th e Directo r o f th e Ohi o Environmenta l Protectio n Agency , o r hi s authorize d representatives , ma yente r upo n th e premise s o f th e above-name d applican t durin g constructio n and operatio n a t an y reasonabl e tim e fo r th e purpos e o f makin g inspections , conductin g tests , o r t o examin e record s o r report s pertainin g t o th e construction , modificatio n o r installatio n o f th e source(s ) o f environmenta l pollutant s identifie d withi n thi s permit . CONSTRUCTIO NO F NE WSOURCE S Th e propose d source(s ) shal l b e constructe d i n stric t accordanc e wit hth e plan s and applicatio n submitte d fo r thi s permi t t o th e Directo r o f th e Ohi o Environmenta l Protectio n Agency . Ther e ma y b e n o deviatio n fromth e approve d plan s withou t th e express , writte n approva l o f th e Agency . Anydeviation s from th e approve d plan s o r th e abov e condition s ma ylea d t o suc hsanction s and penaltie s a s provide d unde r Ohi o law . Approva l o f thes e plan s doe s no t constitut e a n assuranc e tha t th e propose d facilitie s wil l operat e i n complianc e wit hal l Ohi o law s and regulations . Additiona l facilitie s shal l b e installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc yi f th e propose d source s ar e inadequat e o r canno t mee t applicabl e standards . I f th e constructio n o f th e propose d source(s ) ha s alread ybegu n o r ha s bee n complete d prio r t o th e dat e th e Directo r o f th e Environmenta l Protectio n Agenc yapprove s th e permi t applicatio n an d plans , th e approva l doe s no t constitut e expresse d o r implie d assuranc e tha t th e propose d facilit yha s bee n constructe d i n accordanc e wit hth e approve d plans . Th e actio n o f beginnin g and/o r completin g constructio n prio r t o obtaining th e Director' s approva l constitute s a violatio n o f Ohi o Administrativ e Cod e (OAC ) Rul e 3745-31-02 . Furthermore , issuanc e o f th e Permi t t o Instal l doe s no t constitut e a n assuranc e tha t th e propose d sourc e wil l operat e i n complianc e wit hal l Ohi o law s and regulations . Approva l o f the plan s i n anycas e i s no t t o b e construe d a s a n approva l o f the facilit ya s constructe d and/o r completed . Moreover , issuanc e o f th e Permi t t o Instal l i s no t t o b e construe d a s a waive r o f anyright s tha t th e Ohi o Environmenta l Protectio n Agenc y(or othe r persons )P.2 3

AMERICA NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 3 o f 1 1 Octobe r 30 , 199 6 mayhav e agains t th e applican t fo r starting constructio n prio r t o th e effectiv e dat e o f th e permit . Additiona l facilitie s shal l b e installe d upo n order s o f th e Ohi o Environmenta l Protectio n Agenc y i f th e propose d facilitie s prov e t o b e inadequat e o r canno t mee t applicabl e standards . PERMI T T O INSTAL L FE E I n accordanc e wit hOhi o Revise d Cod e 3745.11 , th e specifie d Permi t t o Instal l fe e mus t b e remitte d withi n 3 0 day s o f th e effectiv e dat e o f thi s permi t t o install . PUBLI C DISCLOSUR E Th e facilit yi s hereb ynotifie d tha t thi s permit , an d al l agenc y record s concernin g th e operatio n o f thi s permitte d source , ar e subjec t t o publi c disclosur e i n accordanc e wit hOAC Rul e 3745-49

- 03 . APPLICABILIT Y Thi s Permi t t o Instal l i s applicabl e onl yt o th e contaminan t source s identified . Separat e applicatio n mus t b e mad e t o th e Directo r fo r th e installatio n o r modificatio n o f anyothe r contaminan t sources . BES T AVAILABL E TECHNOLOGY A s specifie d i n OAC Rul e 3745-31-05 , al l ne wsource s mus t emplo y Bes t Availabl e Technology(BAT ) . Complianc e wit hth e term s and condition s o f thi s permi t wil l fulfil l thi s requirement . PERMI T T O OPERAT E APPLICATION APermi t t o Operat e applicatio n mus t b e submitte d t o th e appropriat e fiel d offic e fo r eac hai r contaminan t sourc e i n thi s Permi t t o Install . I n accordanc e wit hOA C Rul e 3745-35-02 , the applicatio n shal l b e file d n o late r than thirt yday s afte r commencemen t o f operation . SOURC E OPERATIO NAFTE R COMPLETIO NO F CONSTRUCTIO N Thi s facilit yi s permitte d t o operat e eac hsourc e describe d bythi s permi t t o instal l fo r a perio d o f up t o on e yea r from th e dat e the sourc e commence d operation . Thi s permissio n t o operat e i s grante d onl yi f th e facilit ycomplie s wit hal l requirement s containe d i n thi s permi t and al l applicabl e ai r pollutio n laws , regulations , an d policies .P.2 4

AMERICA NSTANDARD , IN C Applicatio n No . 17-149 3 Pag e 4 o f 1 1 Octobe r 30 , 199 6 AI R EMISSIO NSUMMAR Y Th e ai r contaminan t source s liste d belo wcompris e th e Permi t t o Instal l fo r AMERICA NSTANDARD , INC . locate d i n Columbian a County . Th e source s liste d belo wshal l no t excee d th e emissio n limits/contro l requirement s containe d i n th e table . Thi s conditio n i n n o wa ylimit s th e applicabilit yo f an yothe r stat e o r federa l regulations . Additionally , thi s conditio n doe s no t limi t th e applicabilit yo f additiona l specia l term s an d condition s o f thi s permit .
li o ? A jurc e unbe r )2 0

)2 1

)0 8

(0 9 Sourc e

Identificatio n Descriptio n Bat htu bcove r spra yboot h -porcelai n ename l

Bat htu blin e Stan-sur e spra y booth-porcelai n ename l

Spray-u p fiberglas s cure-ove n

Idea l cas t Naut a mixe r BA T Determinatio n Fabri c filte r *(TLC C DC ) wate r base d coating . 99 % desig n efficienc y Fabri c filte r *(TLC C DC ) wate r base d coating . 99 % desig n efficienc y Concentrato r wit hinciner

atio n averag e desig n effic

ienc yi s 95% , 95,00 0 units / yea r Concentrato r wit hinciner

atio n averag e desig n effic

ienc yi s 95% , fabri c filte r 99 % desig n efficiency

90,00 0 units/y r Applicabl e

Federa l & OA C Rule s 3745-31-0 5 3745-17-0 7 (A ) 3745-17-1 1 3745-15-0 6 3745-15-0 7 3745-31-0 5 3745-17-0 7 (A ) 3745-17-1 1 3745-15-0 6 3745-15-0 7 3745-31-0 5 3745-21-0 7 (G ) (2 ) 3745-15-0 6 3745-15-0 7

3745-31-0 5 3745-15-0 6 3745-15-0 7 3745-17-1 1 3745-17-0 7 (A ) 3745-21-0 7 (G)(2 0

*TLC C D C = Tublin e Cove r Coa t Dus t Collect o Permi t Allowabl e Mas s Emission s and/o r Control/Usag e Requirement s P M- 1.4 3 lbs/h r an d 6.6 tons/y r

P M= 0. 1 lb/h r an d 0.4 4 ton/y r

Styren e = 0.5 8 lb / h r an d 0.9 3 ton/y r

Styren e =0.1 4 lb / h r an d 0.1 6 ton/y r P M= 0.1 5 lb/h r an d 0.4 5 ton/y r



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NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 5 o f 1 1 Octobe r 30 , 199 6 SUMMAR Y

TOTA L PERMI T T O INSTAL L ALLOWABL E EMISSION S Pollutan t Tons/Yea r P M7.4 9 Styren e 0.9 9 PERFORMANC E TES T REQUIREMENT S Th e permitte e shal l conduct , o r hav e conducted , performanc e testing o n th e ai r contaminan t source(s ) i n accordanc e wit hprocedure s approve d byth e Agency . Tw o copie s o f th e writte n repor t describin g th e tes t procedure s followe d an d th e result s o f suc htest s shal l b e submitte d an d signe d byth e perso n responsibl e fo r th e test . Th e Director , o r a n Ohi o EP Arepresentative , shal l b e allowe d t o witnes s th e test , examin e testin g equipment , an d requir e th e acquisitio n o r submissio n o f dat a an d informatio n necessar yt o assur e tha t th e sourc e operatio n an d testing procedure s provid e a vali d characterizatio n o f th e emission s fro mth e sourc e and/o r th e performanc e o f th e contro l equipment . A . Acomplete d Inten t t o Tes t for mshal l b e submitte d t o th e appropriat e Ohi o EP ADistric t Offic e o r Loca l Ai r Pollutio n Contro l Agenc ywher e the origina l permi t applicatio n wa s filed . Thi s notic e shal l b e mad e 3 0 day s i n advanc e and shal l specif ythe sourc e operatin g parameters , th e propose d tes t procedures , an d th e time , date , plac e an d person(s ) conducting suc htests . B . Tw o copie s o f th e tes t result s shal l b e submitte d withi n

3 0 day s afte r th e completio n o f the performanc e test . C . Test s shal l b e performe d fo r th e following sourc e (s ) and

pollutants(s) : Sourc e Pollutant s R020 , R02 1 PM P008 , P00 9 Styren e WAST E DISPOSA L Th e owner/operato r shal l compl ywit han yapplicabl e stat e and federa l requirement s governin g th e storage , treatment , transpor t and disposa l o f an ywast e materia l generate d b yth e operatio n o f th e sources . 

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AMERICA NSTANDARD , IN C Applicatio n No . 17-149 3 Pag e 6 o f 1 1 Octobe r 30 , 199 6
MAINTENANC E O F EQUIPMEN T Thi s sourc e and it s associate d ai r pollutio n contro l system(s ) shal l b e maintaine d regularl yi n accordanc e wit hgoo d engineerin g practice s an d th e recommendation s o f th e respectiv e manufacturer s i n orde r t o minimiz e ai r contaminan t emissions . MALFUNCTION/ABATEMENT I n accordanc e wit hOA C RUL E 3745-15-06 , anymalfunctio n o f th e source(s ) o r associate d ai r pollutio n contro l system(s ) shal l b e reporte d immediatel yt o th e Nort hOhi o Valle yAi r Authority , 81 4 Adams , Steubenville , Ohi o 43952 . Excep t a s provide d byOAC Rul e 3745-15-06(A)(3 ) , schedule d maintenanc e o f ai r pollutio n contro l equipmen t tha t require s th e shutdown o r bypassin g o f ai r pollutio n contro l system(s ) mus t b e accompanie d byth e shutdown o f th e associate d ai r pollutio n sources . AI R POLLUTIONNUISANCE S PROHIBITE D Th e ai r contaminan t sourc e (s ) identifie d i n thi s permi t ma yno t caus e a publi c nuisanc e i n violatio n o f OA C Rul e 3745-15-07 . NINET Y DA Y OPERATINGPERIO D Th e facilit ywil l b e permitte d t o operat e durin g a 90-dayperio d i n accordanc e wit hOA C Rul e 3745-35-02(C)(4)(b) . Th e purpos e o f thi s perio d o f operatio n i s t o fulfil l th e performanc e test s condition s use d i n th e determinatio n o f complianc e wit hth e provision s o f thi s Permi t t o Instal l o r othe r applicabl e Ohi o EP A rules . CONSTRUCTIONCOMPLIANC E CERTIFICATION Th e applican t shal l provid e Ohi o EP Awit ha writte n certificatio n (se e enclose d form ) tha t th e facilit yha s bee n constructe d i n accordanc e wit hth e Permi t t o Instal l applicatio n and th e term s an d condition s o f th e Permi t t o Install . Th e certificatio n shal l b e provide d t o Ohi o EP Aupo n completio n o f constructio n bu t prio r t o startup o f th e source .

A " 

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NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 7 o f 1 1 Octobe r 30 , 199 6 ADDITIONA L SPECIAL TERM S AND CONDITION S R02 0 an d R02 1 1 . Operationa l requirement s fo r a baghous e T o ensur e th e baghous e i s operate d accordin g t o th e manufacturer' s specification s and t o maintai n complianc e wit h th e allowabl e particulat e emissio n rate , a pressur e dro p acros s th e baghous e o f no t les s than 2. 0 inche s o f wate r o r greate r tha n 6. 0 inche s o f wate r shal l b e maintaine d a t al l times . 2 . Baghous e monitorin g and recordkeepin g requirement s Th e permitte e shal l properl yoperat e and maintai n a monitorin g devic e capabl e o f accuratel ymeasurin g th e pressur e dro p acros s th e fabri c filter . Th e permitte e shal l visuall yinspec t th e afte r filter s tw o time s eac hmonth . Th e permitte e shal l lubricat e bearing s a s neede d up t o on e tim e eac hmonth . Th e permitte e shal l inspec t th e belt s tw o time s eac hmonth . Th e permitte e shal l chec k th e pressur e dro p onc e a da yand maintai n dail yrecord s o f th e pressur e dro p reading s and record s o f inspectio n and maintenanc e activities . 3 . Baghous e reportin g requirement s Th e permitte e shal l submi t deviatio n (excursion ) report s whic h identif yal l exceedance s o f th e above-mentione d allowabl e pressur e dro p range . P00 8 Emission s spli t fo r boot han d ove n Fo r purpose s o f calculatin g th e organi c compound emissio n rate s fo r thi s emission s uni t and the associate d sprayboot h (R008 ) , th e permitte e shal l utiliz e a valu e o f 47 % a s th e maximum percentag e o f th e organi c compound s employe d i n th e sprayboot htha t ar e emitte d uncontrolle d fromthe spray booth . Th e remainin g 53 % o f the organi c compound s employe d i n th e sprayboot hshal l b e considere d t o b e uncontrolle d emission s fo r thi s emission s unit . Thi s spli t o f organi c compound emission s betwee n thi s emission s uni t and th e associate d sprayboot hi s base d upo n informatio n provide d i n th e permi t t o instal l applicatio n fo r P00 8 and the FESO P applicatio n fo r R008 .



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'AMERICA NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 8 o f 1 1 Octobe r 30 , 199 6 2 . Recordkeepin g requirement s Th e permitte e shal l collec t an d recor d th e followin g informatio n eac hda yfo r th e oven : a . th e tota l potentia l uncontrolle d dail yorgani c compound emissio n rat e fo r al l coating s employe d i n th e coatin g operatio n associate d wit hthi s emission s unit , multiplie d byth e maximumpercentag e o f th e emission s associate d wit hthi s emission s uni t (a s define d i n P00 8 conditio n # 1 o f thi s permit) , i n pound s pe r day ; b . th e tota l controlle d organi c compound emissio n rat e fo r thi s emission s unit , i n pound s pe r day(i.e. , th e valu e fro m(a ) multiplie d byth e overal l contro l efficienc y fro mth e mos t recen t performanc e tes t tha t demonstrate d tha t thi s emission s uni t wa s i n compliance) ; c . th e tota l numbe r o f hour s thi s emission s uni t wa s i n operatio n (thi s numbe r shoul d b e th e sam e a s th e numbe r o f hour s th e associate d coating operatio n wa s i n operation) ; an d d . th e tota l controlled , averag e hourl yorgani c compound emissio n rat e fo r thi s emission s unit , i.e. , (b)/(c) , i n pound s pe r hou r (average) . 3 . . Reporting requirement s Th e permitte e shal l submi t deviatio n (excursion ) report s whic h includ e th e followin g information : a . a n identificatio n o f eac hdayduring whic hth e averag e controlle d hourl yorgani c compound emissio n rat e exceede d 0.5 8 pound pe r hour , and th e actua l averag e controlle d hourl yorgani c compound emissio n rat e fo r eac hsuc hday ; an d b . a n identificatio n o f eac hda yduring whic hth e controlle d organi c compound emissio n rat e exceede d 13.9 2 pound s pe r day , an d th e actua l controlle d organi c compound emissio n rat e fo r eac hsuc hday . 4 . Parametri c Monitorin g Thi s facilit yshal l maintai n and operat e th e Polya d Uni t suc h tha t th e following parameter s ar e no t exceeded : a . minimumcombustio n chambe r shal l no t b e les s tha n 55 0 degree s fahrenheit ; b . temperatur e a t inle t t o catalys t be d shal l no t excee d 55 0 degree s fahrenheit ;P.2 9

AMERICA NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 9 o f 1 1 Octobe r 30 , 199 6 c . pressur e differentia l acros s the desorbe r shal l no t excee d 5 inche s wate r column ; and d . ai r temperatur e a t desorbe r exhaus t shal l no t excee d 23 0 degree s fahrenheit . Dail yrecord s shal l b e maintaine d o f eac hparamete r an d al l excursion s and correctiv e action s shal l b e reporte d t o th e Ohi o EP Arepresentativ e o n a calenda r quarte r basi s byth e fifteent ho f th e following month . 5 . Operatin g restriction s Th e sprayup fiberglas s cure-ove n (P008 ) shal l b e limite d t o a maximum

o f 95,00 0 unit s produce d pe r rolling 36 5 da yperiod . Th e facilit yshal l maintai n dail yrecord s indicatin g th e amoun t o f unit s produce d and th e calculate d rollin g 36 5 day tota l amoun t o f unit s produced . I n orde r t o ensur e federa l enforceability , fo r th e firs t twelv e calenda r month s o f operations , America n Standar d shal l no t excee d th e followin g productio n limit s fo r th e specifie d tim e period : Mont hTota l Allowabl e Productio n 1 1- 2 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8 1- 9 1-1 0 1-1 1 1-1 2 7 1 5 2 3 31 , 39 , 47 , 55 , 63 , 71 , 79 , 87 , 95 , 91 7 83 4 75 1 66 8 58 5 50 2 41 9 33 6 25 3 17 0 08 7 00 0 P00 9 Parametri c Monitorin g Thi s facilit yshal l maintai n and operat e th e Polya d Uni t suc h tha t th e following parameter s ar e no t exceeded : a . minimumcombustio n chambe r shal l no t b e les s tha n 55 0 degree s fahrenheit ; b . temperatur e a t inle t t o catalys t be d shal l no t excee d 55 0 degree s fahrenheit ; c . pressur e differentia l acros s the desorbe r shal l no t excee d 5 inche s wate r column ; an d d . ai r temperatur e a t desorbe r exhaus t shal l no t excee d 2 3 0 degree s fahrenheit .P.3 0

'AMERICA NSTANDARD , INC Applicatio n No . 17-149 3 Pag e 1 0 o f 1 1 Octobe r 30 , 199 6 Dail yrecord s shal l b e maintaine d o f eac hparamete r an d al l excursion s and correctiv e action s shal l b e reporte d t o th e Ohi o EP Arepresentativ e o n a calenda r quarte r basi s byth e fifteent ho f th e following month . 2 . Baghous e operationa l restriction s Th e pressur e dro p acros s th e baghous e shal l b e maintaine d withi n th e rang e o f minimu mpressur e dro p o f 0.2 5 inche s o f wate r and a maximumpressur e dro p o f 0.9 0 inche s o f wate r whil e th e emission s uni t i s i n operation . 3 . Baghous e pressur e dro pmonitoring an drecordkeeping requirement s Th e permitte e shal l properl yinstall , operat e and maintai n equipmen t t o monito r th e pressur e dro p acros s th e baghous e whil e th e emission s uni t i s i n operation . Th e monitorin g equipmen t shal l b e installed , calibrated , operated , an d maintaine d i n accordanc e wit hth e manufacturer' s recommendations , instructions , and operatin g manual(s) . Th e permitte e shal l recor d th e pressur e dro p acros s th e baghous e o n pe r operatin g shif t basis . 4 . Baghous e pressur e dropreportin g requirement s Th e permitte e shal l submi t pressur e dro p deviatio n (excursion ) report s tha t identif ytha t al l perio d o f tim e during whic hth e pressur e dro p acros s th e baghous e di d no t compl ywit hth e allowabl e rang e specifie d above . Thes e report s alon g wit h correctiv e action s shal l b e submitte d t o th e Ohi o EP A representativ e o n a quarterl ybasi s b yth e fifteent ho f th e following month . 5 . Operatin

g restriction s Th e Idea l Cas t Naut a Mixe r (P009 ) shal l b e limite d t o a maximumo f 90,00 0 productio n unit s pe r rollin g 36 5 da yperiod . Th e facilit yshal l maintai n record s indicating th e dail y amoun t o f productio n an d th e calculate d rolling 36 5 da ytota l amoun t o f unit s produced . I n orde r t o ensur e federa l enforceability , fo r th e firs t twelv e calenda r month s o f operation , America n Standar d shal l no t excee d th e followin g productio n limit s fo r th e specifie d time perio d fo r th e mixer :
Mont hTota l Allowabl e Productio n l 1- 2 1- 3 1- 4 1- 5 1- 6 

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NSTANDARD , IN C Applicatio nNo
. 17-149 3 Pag e1 1 o f

1 1 Octobe r

30 , 199 6 Mont h Tota lAllowabl eProductio n 1- 7 1- 8 1- 9 1-1 0 1-1 1 1-1 2 52,50 0 60,00 0 67,50 0 75,00 0 82,50 0 90,00 0



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