5A-5-1 APPENDIX 5A. ADDITIONAL ENGINEERING ANALYSIS RESULTS

TABLE OF CONTENTS

5A.1 INTRODUCTION ...................................................................................................1

LIST OF TABLES

Table 5A.1 Engineering Design Lines (DLs) and Representative Units for Analysis ...... 2

LIST OF FIGURES

Figure 5A.5.1 Plot of Manufacturer Selling Price and Core Losses for Design Line 1 .... 3 Figure 5A.5.2 Plot of Manufacturer Selling Price and Core Losses for Design Line 2 .... 3 Figure 5A.5.3 Plot of Manufacturer Selling Price and Core Losses for Design Line 3 .... 4 Figure 5A.5.4 Plot of Manufacturer Selling Price and Core Losses for Design Line 4 .... 4 Figure 5A.5.5 Plot of Manufacturer Selling Price and Core Losses for Design Line 5 .... 5 Figure 5A.5.6 Plot of Manufacturer Selling Price and Core Losses for Design Line 6 .... 5 Figure 5A.5.7 Plot of Manufacturer Selling Price and Core Losses for Design Line 7 .... 6 Figure 5A.5.8 Plot of Manufacturer Sellin g Price and Core Losses for Design Line 8 .... 6 Figure 5A.5.9 Plot of Manufacturer Selling Price and Core Losses for Design Line 9 .... 7 Figure 5A.5.10 Plot of Manufacturer Selling Price and Core Losses for Design Line 10 7 Figure 5A.5.11 Plot of Manufacturer Selling Price and Core Losses for Design Line 11 8 Figure 5A.5.12 Plot of Manufacturer Selling Price and Core Losses for Design Line 12 8 Figure 5A.5.13 Plot of Manufacturer Selling Price and Core Losses for Design Line 13A 9 Figure 5A.5.14 Plot of Manufacturer Selling Price and Core Losses for Design Line 13B 9 Figure 5A.5.15 Plot of Manufacturer Selling Price and Coil Losses for Design Line 1 . 10 Figure 5A.5.16 Plot of Manufacturer Selling Price and Coil Losses for Design Line 2 . 10 Figure 5A.5.17 Plot of Manufacturer Selling Price and Coil Losses for Design Line 3 . 11 Figure 5A.5.18 Plot of Manufacturer Selling Price and Coil Losses for Design Line 4 . 11 Figure 5A.5.19 Plot of Manufacturer Selling Price and Coil Losses for Design Line 5 . 12 Figure 5A.5.20 Plot of Manufacturer Selling Price and Coil Losses for Design Line 6 . 12 Figure 5A.5.21 Plot of Manufacturer Selling Price and Coil Losses for Design Line 7 . 13 Figure 5A.5.22 Plot of Manufacturer Selling Price and Coil Losses for Design Line 8 . 13 Figure 5A.5.23 Plot of Manufacturer Selling Price and Coil Losses for Design Line 9 . 14 Figure 5A.5.24 Plot of Manufacturer Selling Price and Coil Losses for Design Line 10 14 Figure 5A.5.25 Plot of Manufacturer Selling Price and Coil Losses for Design Line 11 15 Figure 5A.5.26 Plot of Manufacturer Selling Price and Coil Losses for Design Line 12 15 Figure 5A.5.27 Plot of Manufacturer Selling Price and Coil Losses for Design Line 13A 16 Figure 5A.5.28 Plot of Manufa cturer Selling Price and Coil Losses for Design Line 13B 16 Figure 5A.5.29 Plot of Transformer Weight and Efficiency for Design Line 1 .............. 17 Figure 5A.5.30 Plot of Transformer Weight and Efficiency for Design Line 2 .............. 175A-5-2 Figure 5A.5.31 Plot of Transformer Weight and Efficiency for Design Line 3 .............. 18 Figure 5A.5.32 Plot of Transformer Weight and Efficiency for Design Line 4 .............. 18 Figure 5A.5.33 Plot o f Transformer Weight and Efficiency for Design Line 5 .............. 19 Figure 5A.5.34 Plot of Transformer Weight and Efficiency for Design Line 6 .............. 19 Figure 5A.5.35 Plot of Transformer Weight and Efficiency for Design Line 7 .............. 20 Figure 5A.5.36 Plot of Transformer Weight and Efficiency for Design Line 8 .............. 20 Figure 5A.5.37 Plot of Transformer Weight and Efficiency for Design Line 9 .............. 21 Figure 5A.5.38 Plot of Transformer Weight and Efficiency for Design Line 10 ............ 21 Figure 5A.5.39 Plot of Transformer Weight and Efficiency for Design Line 11 ............ 22 Figure 5A.5.40 Plot of Transformer Weight and Efficiency for Design Line 12 ............ 22 Figure 5 A.5.41 Plot of Transformer Weight and Efficiency for Design Line 13A ......... 23 Figure 5A.5.42 Plot of Transformer Weight and Efficiency for Design Line 13B ......... 235A-1 APPENDIX 5A. ADDITIONAL ENGINEERING ANALYSIS RESULTS

5A.1 INTRODUCTION

This appendix provides additional results from the engineering analysis, including information about the distributions by price for each of the representative units analyzed. These
results are based on the reference case engineering analysis and the 2011 price scenario. The se results include the following:

1. No

- load (core) losses versus manufacturer’s selling price
2. Load

- losses (coil) versus manufacturer’s selling price
3. Transformer weight versus efficiency

Table 5 A. 1 is reproduced from chapter 5 for reference, and provides a summary of the engineering design lines and the specifications of each of the representative units.5A-2 Table 5 A. 1 Engineering Design Lines (DLs) and Representative Units for Analysis

E C* DL Type of Distribution
Transformer kVA Range Representative Unit for this Engineering Design Line

1 1 Liquid

- immersed, single

- phase, rectangular tank 10

– 833 50 kVA, 65 **°** C, single

- phase, 60Hz, 14400V primary, 240/120V secondary, rectangular tank, 95kV BIL

2 Liquid

- immersed, single

- phase,
round tank 10

– 833 25 kVA, 65 **°** C, single

- phase, 60Hz, 14400V primary,
120/240V secondary, round tank, 125 kV BIL

3 Liquid

- immersed, single

- phase 10

– 833 500 kVA, 65 **°** C, single

- phase, 60Hz, 14400V primary, 277V secondary, 150kV BIL

2 4 Liquid

- immersed, three

- phase 15

– 500 150 kVA, 65 **°** C, three

- phase, 60Hz, 12470Y/7200V primary, 208Y/120V secondary, 95kV BIL

5 Liquid

- immersed, three

- phase 15

– 2500 1500 kVA, 65 **°** C, three

- phase, 60Hz, 24940GrdY/14400V primary, 480Y/277V secondary,
125 kV BIL

3 6 Dry

- type, low

- voltage, single

phase 15

– 333 25 kVA, 150 **°** C, single

- phase, 60Hz, 480V primary, 120/240V secondary, 10kV BIL

4 7 Dry

- type, low

- voltage, three

phase 15

– 1 000 75 kVA, 150 **°** C, three

- phase, 60Hz, 480V primary, 208Y/120V secondary, 10kV BIL

8 Dry

- type, low

- voltage, three

phase 15

– 1000 300 kVA, 150 **°** C, three

- phase, 60Hz, 480V Delta primary, 208Y/120V secondary, 10kV BIL

6 9 Dry

- type, medium

- voltage,
three

- phase, 20

- 45kV BIL 15

– 2 500 300 kVA, 150 **°** C, three

- phase, 60Hz, 4160V Delta primary, 480Y/277V secondary, 45kV BIL

10 Dry

- type, medium

- voltage,
three

- phase, 20

- 45kV BIL 15

– 2500 1500 kVA, 150 **°** C, three

- phase, 60Hz, 4160V primary, 480Y/277V secondary, 45kV BIL

8 11 Dry

- type, medium

- voltage,
three

- phase, 46

- 95kV BIL 15

– 2 500 300 kVA, 150 **°** C, three

- phase, 60Hz, 12470V primary, 480Y/277V secondary, 95kV BIL

12 Dry

- type, medium

- voltage,
three

- phase, 46

- 95kV BIL 15

– 2500 1500 kVA, 150 **°** C, three

- phase, 60Hz, 12470V primary, 480Y/277V secondary, 95kV BIL

10 13A Dry

- type, medium

- voltage,
three

- phase, 96

- 150kV BIL 75

– 2500 300 kVA, 150 **°** C, three

- phase, 60Hz, 24940V primary, 480Y/277V secondary, 125kV BIL

13B Dry

- type, medium

- voltage,
three

- phase, 96

- 150kV BIL 225

– 2500 2000 kVA, 150 **°** C, three

- phase, 60Hz, 24940V primary, 480Y/277V secondary, 125kV BIL * EC means equipment class (see Chapter 3 of the TSD). DOE did not select any representative units from the single

- phase, medium

- voltage equipment classes ( E C5, E C7 and E C9) , but calculated the analytical results for E C5,

E C7, and E C9 based on the results for their three

- phase counterparts.5A-3 Figure 5A.5.1 Plot of Manufacturer Selling Price and Core Losses for Design Line 1

Figure 5A.5.2 Plot of Manufacturer Selling Price and Core Losses for Design Line 25A-4 Figure 5A.5.3 Plot of Manufacturer Selling Price and Core Losses for Design Line 3

Figure 5A.5.4 Plot of Manufacturer Selling Price and Core Losses for Design Line 45A-5 Figure 5A.5.5 Plot of Manufacturer Selling Price and Core Losses for Design Line 5

Figure 5A.5.6 Plot of Manufacturer Selling Price and Core Losses for Design Line 65A-6 Figure 5A.5.7 Plot of Manufacturer Selling Price and Core Losses for Design Line 7

Figure 5A.5.8 Plot of Manufacturer Selling Price and Core Losses for Design Line 85A-7 Figure 5A.5.9 Plot of Manufacturer Selling Price and Core Losses for Design Line 9

Figure 5A.5.10 Plot of Manufacturer Selling Price and Core Losses for Design Line 105A-8 Figure 5A.5.11 Plot of Manufacturer Selling Price and Core Losses for Design Line 11

Figure 5A.5.12 Plot of Manufacturer Selling Price and Core Losses for Design Line 125A-9 Figure 5A.5.13 Plot of Manufacturer Selling Price and Core Losses for Design Line 13 A

Figure 5 A. 5.14 Plot of Manufacturer Selling Price and Core Losses for Design Line 13B5A- 10 Figure 5A.5.15 Plot of Manufacturer Selling Price and Coil Losses for Design Line 1

Figure 5A.5.16 Plot of Manufacturer Selling Price and Coil Losses for Design Line 25A- 11 Figure 5A.5.17 Plot of Manufacturer Selling Price and Coil Losses for Design Line 3

Figure 5A.5.18 Plot of Manufacturer Selling Price and Coil Losses for Design Line 45A- 12 Figure 5A.5.19 Plot of Manufacturer Selling Price and Coil Losses for Design Line 5

Figure 5A.5.20 Plot of Manufacturer Selling Price and Coil Losses for Design Line 65A- 13 Figure 5A.5.21 Plot of Manufacturer Selling Price and Coil Losses for Design Line 7

Figure 5A.5.22 Plot of Manufacturer Selling Price and Coil Losses for Design Line 85A- 14 Figure 5A.5.23 Plot of Manufacturer Selling Price and Coil Losses for Design Line 9

Figure 5A.5.24 Plot of Manufacturer Selling Price and Coil Losses for Design Line 105A- 15 Figure 5A.5.25 Plot of Manufacturer Selling Price and Coil Losses for Design Line 11

Figure 5A.5.26 Plot of Manufacturer Selling Price and Coil Losses for Design Line 125A- 16 Figure 5A.5.27 Plot of Manufacturer Selling Price and Coil Losses for Design Line 13 A

Figure 5 A. 5.28 Plot of Manufacturer Selling Price and Coil Losses for Design Line 13B5A- 17 Figure 5A.5.29 Plot of Transformer Weight and Efficiency for Design Line 1

Figure 5A.5.30 Plot of Transformer Weight and Efficiency for Design Line 25A- 18 Figure 5A.5.31 Plot of Transformer Weight an d Efficiency for Design Line 3

Figure 5A.5.32 Plot of Transformer Weight and Efficiency for Design Line 45A- 19 Figure 5A.5.33 Plot of Transformer Weight and Efficiency for Design Line 5

Figure 5A.5.34 Plot of Transformer Weight and Efficiency for Design Line 65A- 20 Figure 5A.5.35 Plot of Transformer Weight and Efficiency for Design Line 7

Figure 5A.5.36 Plot of Transformer Weight and Efficiency for Design Line 85A- 21 Figure 5A.5.37 Plot of Transformer Weight and Efficiency for Design Line 9

Figure 5A.5.38 Plot of Transformer Weight and Efficiency for Design Line 105A- 22 Figure 5A.5.39 Plot of Transformer Weight and Efficiency for Design Line 11

Figure 5A.5.40 Plot of Transformer Weight and Efficiency for Design Line 125A- 23 Figure 5A.5.41 Plot of Transformer Weight and Efficiency for Design Line 13 A

Figure 5 A. 5.42 Plot of Transformer Weight and Efficiency for Design Line 13B5A- 24