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# OAR Box 

# 1415 Prepped by Ollie Stewart



## Document

Number: 

# 27 ) IV-H- 8 Docket Number: 

# A-94-5 2

Printed 7/15/20089:38:26

AM Sheet 27 of 130P. 2

• -T FE:B"'03" 5 0 3 ^tlA M OFFIC EO FADVOCAC

Y 

# Offic e o f Ai rQualit y Plannin gan d Standard s Emissio nStandard s Divisuj n(MD-13 ) Organi cChemical s Grou p Researc h Triangl e Park , N C 2771 1 

# FA X COVE RSHEET
T O 

# T^ p Bromber g •O I 

# U3S Q M

# . < A Ai l $KEIT H BARNET T / ftf)^ M

j & n FAX * 

# 202-205-^92 5

OFFICER 

# (919)541-560 5 DAT E 

# Januar y 31,200 3 FAX * 

# (919 ) 541-347 0 

# * 7 ?, ? NUMBE RO F PAGES INCLUDIN

G COVE RSHEET 

# 4 

# COMMENTS : Informatio nw e discussed . Keit h n

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### S•ararw j - ^ s - *zr '•^FEB"0 3 '03

10:"I1A M OFFIC E O F ADVOCAC

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- W 1 r PV3/ 9 

### CONTAC T REPOR

T 

# T2>/L ^ Perso n CaBing :

Perso n Catted ;
Dat e o f Contact : KedthBaniet t U.S . Environmenta

l Protection Agency OAQPS/ESD/MIC G 919-541-560 5 Mr. Larr y Farbe rHJ ^ e 

### Nobl e Composites J r/ 

### ^ 574-534-001 0 ; > f - C^ V H S 7 0 Januai y 23,200 2
: ContactSummary : Jjlobl e .Composite s currentl

y doe s no thave emission controls . The y designed thei rfacilit

y with th e ide atha

twhe n th e MAC T goe s final they woul d alread y have 10 0 percen

tcapture . They hav e tw o spra

y booths . The ge l coatbooth i s 3 fee thigh, G d coati s applied with reciprocatin g spay an

d thi s booth i s unmanned. Th e secon d boot

h i s th e lamination booth . This , boot h i s 8 fee thigh an

d i ti s manned. Th

e lamination booth i s belo wthe ' 5 0 ppm OSH A rtqtoffemtjnrforstyrene . Th e product

s ar e fla trecreation vehid e sidewall panels . The size s ar e 4 0 fee tx 10 6 inche s 5 0 fee tx 10 6 inche s 4 0 feetx 12 0 inche s •'.'";.• • 'E d " . c * 

### Th e spra y booth s wer e designe d b y Frees . P. 4



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10 3 1U-UMI' I UI-I-J.U 1 Ul " HJJVUI-HLT 

### P . 4/3 

### CONTACT REPOR

T Perso n Calling : Keit h Barnet t U.S . Environmenta

l Protection | Agenc

y OAQPS/ESD/MIC G 919-541-560 5 Pearso n Called ; Mr . PhflMacmillun



## Frees , Inc , Dat e o f Contact : October5,200 2 _LL . 

### ContactSummary : ,•',* , , i
•'*.''' , ' • 

### Free s designe d th e spra

y booth s a

tNobl e Composites ] Both were designed a apermanen

ttotal enclosure s an

d mee tth e requirement

s o f EPA Metho d 204 . Th e ge l coa tbooth i s automate d spray . The boot

h siz e i s 21 6 fee tx 1 4 feetx4 2 inches . Airflo w i s 245,fee tpe rminut

e (fpm) throug

h th e openings a

teac h end. '

'•'".• ' ! ! 

### Th e lamination booth i s 65fee tX 1 8 fee tx1 0 feet . Aif flow s ar e 21 8 to'2 3 6 fpm throug

h th e opening s a

teac h end . Th e openings atth e ends o f the j booth s ar

e 1 2 feet x4 feet. Th e styrene level s i n th e lamination booth ar e 2 0 t o 3 0 ppm. Ther

e ar e $- 9 employee s in th e lamination booth ! (NQt e th e minimu

m airflowrequiremen

tthroug h openings forEPA Method 20 4 i s 20 0 fpm. ) V *



## v »



# L fP. 6 •Fi)^'FEB r 0 3 '.g a i0. : l_2AM_QFFI.CE.O_ F ADVOCAC Y S7453389T 0 T-3B 1 P . 001 P.5/9S 0 * | 

# NOBL E COMPOSITES , INC . 

# 242 4 E . KercherRoa

d •Goshen , Indian a 4652 6 Facsimil e Cove rShee t Office : (574) 534-001 0 Fax : (574) 533-897 0

'••TQ;' / FAX :

•<•.• 

## Kevi n Bromben g

220-205-692 8 DATE:1/31/0 3 NUMBE R QF . PAGE S INCLUDIN G COVE R SHEE T


## E > F l Urgen t • Pleas e Repl y|§ 3 N o Repl yNecessar

yG l Origina l sen t b

ymai l

. , .Comments : ' pLEAS E SE E ATTACHE D DOCUMENTS REF
. YOU R PHON E CAL L O F THI S AFTERNOON
.
, TWANKYO U .'.' • JOESPEICHE R > •

.-.. *':: r. i /



## > # 

## l

" •••!• ••.' ' 

# S i1 F*^FEB_0 3 /_03 , ' 10:12AM„OFFI(£.P_ F ADVOCAC Y574533997 0 T-38 1 P.002/DQP.6/95 D

•rsi

*. . 

# (S tNOBL E

^^^^ . COMPOSITES , INC . Jan . 31,200 3

. Mr . Kevi n Bromberg Smal l Busines s Administratio n I n respons e t o you r telephon e cal l thi s afternoo n t o Mr . Larr y Farver , Presiden t Nobl e Composites . Inc. . ofwhic h I wa s mad e a par t ofvi a speake r phone . I wil l make th e followin g 1 ,'..* . comments : T o you rquestion , "I s ou rfacilit ydesigne d for , o rcapabl e of , 100 % captur e o fai rtoxic s pe r propose d EP A standards? " My/ou ranswe ri s "NO" . ",.'•' Yo u state d tha t yo u ar e workin g wit h Mr . Keit h Barnett , USEPA . attemptin g to reac h a n

- agreemen t regardin g th e [size ] differenc e betwee n [small ] an d [large ] part s produce d i n th e

. Reinforce d Plastic s Industry . Yo u faxe d u s tw o [Contac t Reports] :

, , Repor t No . 1 : Mr . Barnet t contact s Mr . Parve ro n Jan . 23.200 2 vi a telephone . Mr . Farve rnote d

. severa l discrepancie s i n m e [Contac t Summary] .

A . Mr . Farve rdoe s no t recal l talkin g t o Mr . Barnet t o n tha t date . B : I fth e conversatio n di d tak e place . Mr . Farve rma yhav e said , * W e alread yhav e 100 % capture. " No t understandin g wha t thi s physicall ymean t C . Th e Ge l ReciProcator s ar e NO TENCLOSE D t N TH E GELCOA TBOOTHfS) . D . Th e Ge l Reciprocator s ar e manned . Th e remainin g comment s o frepor t # 1 ar e correct .
Yo u the n aske d i fou rfacilit ycoul d b e 100 % captur e complian t Agai n w e said , "No . no t withou t spendin g a hug e amoun t o fmone yt o enclos e th e whol e building. * I a m enclosin g documentatio n o ron e company' s cos t t o d o a 100 % captur e o fou rfacilit ya t $6. 6 millio n plus . Thi s I s ou t o fth e question . , 100 % captur e ofth e ge l reciprocator(s ) an d booth(s ) coul d b e don e withou t breakin g th e bank . 166 % captur e o fth e laminatio n boot h coul d als o b e done . I t i s whe n th e mold/part(s ) leav e th e laminatio n boot h tha t 100 % captur e become s impossibl e considerin g th e overhea d crane s syste m use d i n th e vacuu m baggin g operation , an d tha t th e moi d mus t clea rth e boot h befor e i t ca h b e bagged . Pleas e kee p i n min d tha t Frees , In a i s i n busines s t o sel l "Captur e an d Control " equipmen t The y den t wan t a lin e draw n betwee n smal l an d larg e pans . Pleas e cal l m e i fI ca n b e o ffurthe rassistance . Jo e Speicher . Environmenta l Mgr . 

### vCk^N^*^**-**-^—— -


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## I

Repor t No . 2 : Mr . Barnet t contact s Mr . Phi l Macmillian . Frees , Inc. . o n Oc t 5.2002 . Thi s repor t .appear s t o b e correc t :- ! s

242 4 E . Kerche rRoa d •Goshen , I N 4652 6 

### .Too l Free : 866.946.6253 Tel : 574.534.001 0 • Fax : 574.533.8970P.8 p^HB.FEg_03/.0 3 10;.12AM.OFFIC E O F ADVOCAC Y 574533BS7 0 T-3B 1 P.003/OOP.7/9S O

Attachmen t 4 Nobl e Composites . Inc . Summar y o fEconomic , Ernrironrnerilal , an d Energ y Evaluation s » *

VENDO R ALLIANC E COR P CAPITA L COST S

1 Purchase d Equipmen t a . Basi c Equipmen t & Auxiliarie s (A ) b . Instrumentatio n & Control s (0. 1 A ) C Tarns

(0.0 6 A ) d . Freigh t (0.0 5 A ) Tota l Purchase d Baulnmon t Cos t fB ) Regenerativ e Therma l Oxidatio n S 3.500,000.0 0 •JSZA '•-•''•

• " $ 2ia"ooo!do ' S 175.000.0 0 S 3.BBS.000.0 Q 2 Direc t InstaUatio n Coete a . Foundation s & Supports (O.O B B ) c . Erectio n & Handlin g (0.1 4 B ) c £locWcal.(0^ 4 B ) 4. Pipin g (0.0 2 B ) e . Insulatio n (0.0 1 B ) f . Paintin g (o.o i B ) g . Sit e Preparatio n (A e Required ) h . BuUdng/Piroeess

Sack Hampering

< Ftn Protection Ducting Not Induded

In Proposal Captur e Enclosur e Not Included

kt Proposal Tota l Direc t Installatio n Cast e Tota l Direc t Cart a ma n fPurchasa d * Installation ! Indirect Costs

3 Engineerin g & Supervisio n (0.0 5 B ) 4 Lo3 s o fProductio n Cos t ( 1 Week ) 5 Constructio n & Fiel d Expenses (0.1 0 B ) 6 Confiracte r Fee s (ai o B ) 7 Star t U p Costs (0.0 2 6 ) 8 Performance Tes t (Oi n B ) 9 Contingenc

y(0.0 3 B ) Tota l lndlr»c t Cost e & 310.aaa.o o $ 543.900.0 0 $ 155.400.0 0 S 77.700.0 0 S 33.B50.0 0 i$:>\L.:-A?:..'i.y 

### s $ 200.000.0 0 * 50,000.00 S 7S.OO0.OO $ 75.000.00 $1.326.650.0 0 $5.211,850.0 0 S 194.250.0 0 S 230.769.2 3 S 338.500.0 0 $ 3S8.SO0.O0 77.700.0 0 38.B504 0 $ s S 116.S50.0 0 $ 1.435.119.8 3 s , *

To^llnttertlgdCaottelCns t S y,^a,76ft.2 ?



# 7 V *Feferj^iFE B 0 3 ^0 3

1 , ' '. ' " 10:12A M OFFIC E O F ADVOCAC YE7AS33B97 0 T-3B 1

Attachmen t 4 Nobl e composites , inc . Summar y o fEconomic , Environmental , an d Energy Evaluation s

ANNUALIZE ? COST S Direct Operatin g Cost s

1 operatin g Labe r S 124.BOO.0 0 a . Number

of Employees

1 b. sGost/Employoe/Hourw/BenetHs $

20.00 P.D04/O0p.8>§5 0 \ 

# i

. J P. 9

*

1

• ' U ,:

• ; \ :, . i c Operating Hoars/Year 2 Supervisor

y Labo r (0.151 ) 3 Maintenanc e Labo r & Material s (5 % o fTOC ) 4 Replacemen t Part s (S KofBasi c Capita l Costs ) 5 Urflttle s a . Natura l Ga s

UMBTWHR

Input Operatin g Houn/Year CosvMMBTl /

- Providod

by Facility MMBTLVYR b. Electridt

y HP Requirements KWRequlrementa/Hr KWWYR CosVKWH

• Providod

by facility c . Wate r d . Ai r e . Catalyst Replacemen t

(20 % Basi c Capita l Cost/ 5 Years ) Tota l Direc t Operatin g Coat s Indirect Operatin g Cost s 6 Overhea d (60 % o fOper . Labo r& Maintenance ) 7 Propert

y Ta x(0.0 1 Capita l Cost ) B Insurance (0.0 1 Capita l Cost) 9 Administrative Cost s (0.0 2 Capita l Cost) SHMfl* " -'"«•""»•= * Operatin g Cost a 1 0 Capita l Cos t Recover y Facto r(5 % INT . 1 0 Years ) = 0.263 8 Tota l Indirec t Operatin g Cost e Hea t Recover y Credi t B . Heat

Input •Annually

- HMBTWYr b. Unit

Heat Efficiency-

Hon Output of Control Device c . Heat

Available

for Recovery d . HealExchangerEfficiencyforHeatRecovery e . Percent

Heat Recovery/Year

(S-Months) f. Heat

Value Recovered-MUBTWYr g . CoefHWPTU . Provided by Facility Tota l Annualize d Cost s uncontrolle d VO C Emission s (PT E - Requeste d Limit) Contro l Efficiency TP YVO C Remove d a t Contro l Effletane y Cos t Effectiveness . $fTo n VO C Remove d

Include d i n Capita l Proposa l 6JM.00 16,720.0 0 S 260.5823 0 S 194,250.0 0 3
S 1,075,651.2 0

30.0 0 6,240 S 5.7490 187,200 % 96,514.0 0 250.0 0 f87.5 0 1.170.000 0.084 2

S 1.772,517.7 0
3 323.282.0 0 S 66,467.6 8 S 66.467.69 . $ 132.935.3 8 $ 539. 1 Sft-I Z 51,7*53.417.7 2 *3,?4,?.g7P,4 3 S Q32.107.31 ) 187,200-0 0 9SX 177,040.00 6S'A 50% S7.7aa.oo $ 5.746 0 S 3.782.980.8 8

24S. 0 95 % 232. 8 2 1S-2S 3 v *

\ : •
^P.1 0 •c-ilns^E B 0 3 '0 3 10:13A M OFFIC E O F ADVOCAC Y 574533897 0 T-3B 1 P.Q05/00P . 9/95 0

Attachmen t 4 Nobl e Composlus , Inc . Summary o fEconomi c Environmental , an d Energ y Evaluation s

Environmenta l Impact s 1 Additiona l Emission s - Ton s pa rYea r (TPY ) Estimate d Fue l Consumptio n •MMC F Burned Eetlmate d C O Emission s - TP Y Estimate d NO XEmission s - TP Y Estimat e PT/PM10 - TP Y Uncontrolle d Emission s Emission s Before Control s 2 Enam vRequirement s Natura l Gas-MMCFAY R Elecmdty - KWH/Y R 187.2 0 1.8 7 9.3 6 0-29 12.2 S 245,0 0 187.2 0 1,170,00 0

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