p.1 

OAR Box 1778 

Prepped by Ollie Stewart 

Document Number: 

205) 11-1-38 

Docket Number: 

A-90-06 

Printed 10/28/2008 9:51:01 AM Sheet 205 of 276 
P.2 

\m rA)\ CJ 

II-I-38 

PORT WASHINGTON POWER PLANT 

TOTAL BUDGET 

I •.: 

fe 

LtJJJJLJ'?v: 

| i JUM 2 1 199! 

LJL^i^iSii;:'- J 
P.3 

/ * 

... 

V 

TOTAL 05M 

TOTAL CAPITAL 

- GRAND TOTAL 

• 

1986 

10,397 

1.578 

11,975 

PORT WASHINGTON POWER PLANT 

6-YEAR BUDGET 

GRAND TOTALS 

1987 

12,768 

5.966 

18,734 

1988 1989 1990 

13TS38 18,385 20,693 

• , — n IJ i ' 

Ar058 15.630 11,663 

0 35" 

4?TS95 34,015 32,356 

^\^ f GRAND TOTAL 

AUGUST 15, 1986 

PAGE 1 

1991 1992 

18,105 15,791 

13.067 10.743 

31,172 26,534 

$ 172,682 

199 
_____ 

O&M 

PW COMMON 

PW 1 

PW 2 

PW 3 

PW 4 

PW 5 

PW 6 

TOTAL O&M 96 

PORT WASHINGTON POWER PLANT 

6-YEAR BUDGET 

RENOVATION 

491 

AUGUST 15, 1986 

PAGE 2 

986 

96 

1987 

247 

220 

-

24 

1988 

4670 

**9 0 

-80-2 

•269-° 

1989 

1,186 

2,485 

252 

579 

1990 

615 

103 

2,566 

1991 

2,898 

242 

-905 0 4-

5 0 2 3>284 3,140 

GRAND TOTAL $ 13,006 

1992 

588 

588 

rrr 

CAPITAL 

PW COMMON 

PW 1 

PW 2 

PW 3 

PW 4 

PW 5 

PW 6 _ 

TOTAL CAPITAL 

368 727 

727 

343 

•+y&rO 

4r342^ 

« 0 

"752-Q 

6,624 

6,009 

741 

1.791 

1,567 

438 

7,828 

7,430 

753 1,672 

368 1,797 -37746"^ 15,165 9,833 8,183 1,672-

GRAND TOTAL $ 40,764 

TOTAL RENOVATION 464 2,288 4r€5T 19,667 13,117 11,323 2,260 

O 

GRAND TOTAL $ 53,770 

200 
P.5 

j 'M. -s—v » • 

w 

1 

! 

5 

1 

i 

J 

O&M 

PW COMMON 

PW 1 

PW 2 

PW 3 

PW 4 

PW 5 

PW 6 

TOTAL O&M 

• : - . .-.^, . 

1986 

7,558 

914 

525 

456 

790 

30 

28 

10,301 

• * -"Oct - '.•'• 

» 

PORT WASHINGTON POWER PLANT 

6-YEAR BUDGET 

NORMAL EXPENDITURES 

1987 

9,198 

584 

889 

843 

622 

31 

110 

12,277 

1988 1989 1990 

-S7391&-P 7,827 8,260 

1,370 1,389 1,069 

-671704 965 1,422 

687 1.030 707 

929 1,633 2,073 

£53-731 1,005 3,842 

32 34 36 

I£r933 13,883 17,409 

GRAND TOTAL 

AUGUST 15, 

PAGE 3 

1991 

8,716 

1,136 

1,373 

1.551 

1,014 

1,136 

39 

14,965 

S 96,971 

1986 

1992 

9,326 

1,204 

777 

1,579 

1,074 

1,203 

40 

15,203 

o 

CAPITAL 

PW COMMON 

PW 1 

PW 2 

PW 3 

PW 4 

PW 5 

PW 6 

TOTAL CAPITAL 

1,193 

7 

10 

1,210 

3,832 

248 

89 

4,169 

xtiutf 

VAZ 

215 

250 

465 

1,561 

269 

1,830 

4.884. 

4,884 

9,071 

9,071 

GRAND TOTAL $ 21,941 

TOTAL NORMAL EXP. 11.511 16,446 ^245' ' 14,348 19,239 19,849 24,274 

GRAND TOTAL $ 118,912 

201 
P.6 

* ' 

PORT WASHINGTON POWER PLANT 

GENERAL 

C 
___z_mmmmmemmmmwamm—-

TSCIOO 

ro 

o 

ro 

PORT WASHINGTON POWER PLANT 

COMMON SUMMARY 

0 & M DOLLARS 

AUGUST 15. 1986 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

GENERAL OPERATING 

MAINTENANCE 

ENGINEERING & INSTRUMENT SERVICES 

BUILDING ROUTINE MAINTENANCE 

YARD ROUTINE MAINTENANCE 

. NORMAL-OPERATIONS ft MAINTENANCE 

(SPECIAL • ROUTINE) 

RENOVATION-OPERATIONS & MAINTENANCE 

NORMAL-dAPITAL 

RENOVATION-CAPITAL 

GRAND TOTAL-OPERATIONS ft MAINTENANCE 

GRAND TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 

ACTUAL 

1984 1905 

• 

ESTIMATE 

1986 

3996 

1059 

640 

512 

375 

7558 

96 

1 193 

368 

7654 

156 1 

9215 

1987 

4246 

1 146 

684 

492 

327 

9198 

247 

3832 

727 

9445 

4539 

14004 

1988 

4435 

1222 

729 

537 

351 

839 1 

\rT 

O 

3-f* 

4-a-tT 

O 

es28"; 

Jt62S£-

J01S7 

1989 1990 

4776 

1283 

774 

568 

371 

7827 

1 186 

215 

6624 

9013 

6839 

15852 

5039 

1349 

825 

597 

393 

8260 

1561 

8260 

1561 

982 1 

1991 

5318 

1413 

880 

629 

4 15 

8716 

4884 

87 16 

4884 

13600 

1992 

5768 

1462 

932 

66 1 

438 

9326 

907 1 

9326 

907 1 

18397 

NOTE: COMMON IS A COMBINATION OF GENERAL. YARD ANO BUILDING CATECORAE T5iu 
August 11, 1986 

1. *10361 

2. *10380 

ro 

o 

3. 

4. 

5. 

6. 

7. 

8. 

9. 

10. 

11. 

12. 

13. 

14. 

•15. 

16. 

17. 

18. 

*13600 

13648 

"13671 

13673 

*13709 

*13711 

13733 

13734 

*13738 

M3748 

•20374 

21651 

21660 

21671 

21687 

PW Common - YEAR 1986 

ITEM PROJECT DESCRIPTION 

Service Budding Expansion 

Renovation Projects 

10. Upgrade Boiler Water Treatment System 

20. Install New Computer & Computer Room 

30. Install New City Water Header 

40. Modify 22kV Buss 

50. Fire Detection Equip, for Cable Tunnel 

60. Plant HVAC Modification 

70. Install Fire Door and Cable 

80. Modify Plant Heating System 

90. Install Battery Room Ventilation 

Piping & Instrumentation Diagrams 

Replace Coal Dozer 

Chimney #6 Repairs 

Replace Fork Lift Truck 

Turbine Supervisory Instrumentation 

Precipitator Improvements 

Storeroom Unloading Dock & Elevator 

Install V D.C. Rectifier 

Rental of Sludge Equipment 

ASTM Coal Sampling for S02 

Upgrade WP0ES System 

Air Condition Employee Locker Rooms 

South Creek Bridge 

Precipitator Opacity Monitors 

Replace Control Batteries 

Various Projects Under 100K 

SO 

N0N-REN0VAT10N 

NORMAC MAINTENANCE 

CAPITAL 

E4C 

135 

0&M 

SO EAC 

RENOVATION 

CAPITAL 

SO EiC 

368 

OcUSO E&C 

96 

*A 

PROJECT 

FOR 1986 

CAPITAL 

2,100 

9,036 

TOTALS 

-1992 

O&M 

405 

1,666 

185 

45 

205 

35 

248 

55 

63 

100 

209 

125 

100 

22 

259 

120 

10 

30 

36 

50 

56 

81 

1,222 

886 

425 

398 

335 

858 

375 

110 

165 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

352 841 593 

1,946 

3,996 

383 13,244 4,737 

bo 
MMM-a-a-MoaHMa 

Page 2 

ITEM PROJECT DESCRIPTION 

t . . 

t . : 

i ; * 

; i ' 

,; i 

Routine I & C 

Renovation 

GRANO TOTAL 

SO 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

J yJ OVER THE TOTAL LIFE OF THOSE PROJECTS. 

352 841 7,175 383 368 96 

August 11, 1986 

NON-RENOVATION 

NORRATTMAmERAHCE 

CAPITAL O&M 

E&C SO E&C 

640 

RENOVATION 

CAPITAL' ' O&M 

SO E&C SO E&C 

0 368 0 96 

AA 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

13,244 4,737 

CO 
August 11, 1986 

PW Common - YEAR 1987 

ITEM PROJECT DESCRIPTION 

1. M0361 

2. *10380 

ro 

o 

01 

3. "13600 

4. *13671 

5. M3696 

6. *13708 

7. "13709 

8. *13711 

9. "13738 

10. "13748 

11. *20374 

12. 21653 

13. 

Service Building Expansion 

Renovation Projects 

10. Upgrade Boiler Water Treatment System 

20. Install New Computer & Computer Room 

30. Install New City Water Header 

40. Modify 22kV Buss 

50. Fire Oetection Equip, for Cable Tunnel 

60. Plant HVAC Modification 

70. Install Fire Ooor and Cable 

80. Modify Plant Heating System 

90. Install Battery Room Ventilation 

Piping & Instrumentation Diagrams 

Chimney #6 Repairs 

Pave Roadways 

Chimney #7 Repairs 

Turbine Supervisory Instrumentation 

Precipitator Improvements 

Rental of Sludge Equipment 

ASTM Coal Sampling For S02 

Upgrade WPDES System 

Re-Roof Switch House 

Various Projects Under 100K 

NON-RENOVATION 

NORMAirRATRTEHANCE 

CAP HAL O&M 

SO E&C SO E&C 

1,965 405 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

727 247 

AA 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,100 405 

9,036 1,666 

974 

790 

103 

126 

250 

54 

305 

388 

100 

10 

456 

74 

103 

32 

1,222 

886 

425 

398 

150 

489 

335 

858 

375 

110 

165 

86 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

3,832 430 

1,965 

4,246 

684 

1,873 13,244 5,462 

0 727 0 247 

GRAND TOTAL 

* MULT I-YEAR PROJECT 

** TOTAL REPRE^lTS EXPENDITURES FOR HIE MULTI-YEAR PROJECTS LISTED 

OVER TIIE T^BLIT E OF THOSE PROJECTS. 

0 3,832 7,325 1,873 

K__i_\S 

0 727 0 247 13,244 5.462 
*.*• ,.~.

l .,. ... L IL.JH. ... _ 

i i d 
c 

ITEM PROJECT DESCRIPTION 

ro 

o 

0>2 

3. 

4. 

5. 

6. 

7. 

8. 

9. 

1. "10380 Renovatic 

10. Install New Computer & Computer Room 

Upgrade Boiler Water Treatment System 

Install New City Water Header 

Modify 22kV Buss 

Fire Detection Equip, for Cable Tunnel 

Plant HVAC Modification 

Install Fire Door and Cable 

Modify Plant Heating System 

Install Battery Room Ventilation 

Dozer 16 

Replace Skid Loader 

Pave Roadways 

Chimney #7 Repairs 

Precipitator Improvements 

Upgrade WPOES System 

Replace Coal Belt Idlers 

Various Projects Under 100K _ 

)0?)6>l SiQjir.j^cjL. fi^caXoU^. Q^OAULUT^ 

JLIUS3 Ar*~J S>^-0*X>\ SU£4^-'/ 

13672 

13674 

"13696 

"13708 

"13711 

"20374 

21694 

PW Common - YEAR 1988 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPIIAL 0&M 

SO ESC SO E&C 

RENOVATION 

CAPITAL O&M 

SO ESC SO E&C 

-Ir&T- O -M7- O 

August 11, 1986 

AA 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL 0&M 

9,036 1,666 

20. 

30. 

40. 

50. 

60. 

70. 

80. 

90. 

Coal 236 

35 

Proj 

41 

M122 

46 

50 

479 

12 

36 

150 

489 

858 

886 165 

s (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

271 

-Of -41 168 949-V3^ o 

7/tf 47440 £\oo 

Wl 4,435 

9.922 3,328 

729 

V^V -4-W D 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR TIIE MULTI-YEAR PROJECTS LISTE0 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

271 AX 77*42 -9+9-

-b:'S 

0 l^Tl7c 0 4-37- O 9.922 3,328 

to 
P.13 

1986 -

1987 -

lW 

10380 

1986 -

1987 -

1988 -

1989 -

$ 135 Cap 

$ 1965 Cap 

5 405 Exp 

-% }0$ Co^ 

$ 368 Cap 

S 96 Exp 

$ 727 Cap 

$ 247 Exp 

$ Yftr Capo 

$ fS-T-ExpO 

$ 6624 Cap 

$ 1186 Exp 

PORT UASHINGTON POWER PLANT - COMMON 

(In Thousands of Dollars) 

10361 Building Addition - Personnel & Services 

Inadequate space for centralized storeroom, maintenance management, engineering and technician 

work areas. 

Provide an addition to present building. 

Renovation Projects General Facilities 

This project covers the renovation of Port Washington 

common facilities. The project is to be implemented 

during Unit I's 1988-1989 extended scheduled outage. 

The project is divided into four major work categories: boiler and potable water supply, fire 

detection and protection, heating and ventilation, 

and control and electrical systems. 

The boiler and potable water supply work consist 

of a new boiler water makeup treatment system and 

the installation of a new city water supply line 

to the plant. City water provides the plant's 

potable water supply and also serves as a back-up 

source of boiler make-up water. 

The fire detection and protection work includes 

both the installation of a smoke detection system 

and the installation of fire-rated doors and cable 

seals in the electrical house. 

The heating and ventilation work includes a study 

to determine both the plant's overall heating 

needs and the future source of heat for the 

heating system. Based on the study's 

recommendations the plant's heating system will be' 

revamped accordingly. An exhaust fan is to be 

installed in the battery room to minimize build-up 

of gases. In addition, the control and satellite 

rooms air conditioning and air handling units are 

to be upgraded including the replacement of air 

filters. 

Two major items are included in the electrical and 

control work. The 22 kV bus is to be modified to 

reduce the interrupting duty on the circuit 

breakers. Also, the existing computer and 

multiplexer are to be replaced with a new data 

acquisition system including a new computer room 

below elevation 33. 

207 
P.H 

rur, i nruiliiioiu n - OUI'II'IUII icun t u / 

4. "-*.' >- ." »w*f* 

w 13600 

1986 

1987 

$ 120 Exp 

$ 305 Exp 

The total project cost including project 

management and other indirect cost is estimated at 

$10,773,000. 

Piping and Instrumentation Drawings 

Complete and current piping and instrumentation 

drawings are needed as the basis for the Plant 

Renovation Project and future training and trouble 

shooting. 

13648 Coal Dozer #5 

1986 - $ 185 Cap The present dozer has been in service since June 

1977 with its engine overhauled in 1983. It is in 

the process of trade-in/replacement presently. 

13671 Chimney #6 Repairs 

1986 - $ 10 Exp The chimney lining is spalling and has cracks. The 

1987 - $ 388 Exp breeching connections at the stack need repairs. 

Repair liner and breech connections in 1987. 

13672 

1988 - $ 236 Cap 

Coal Dozer #6 

Subject dozer has been in service since November 

1978. Down time and maintenance accelerate after 

five years. 

Project replacement economically justified in 1988. 

13673 

1986 - $ 45 Cap 

Replace Fork Lift Truck 

Present fork lift truck purchased in 1980 has 

experienced accelerated maintenance costs and poor 

reliability. 

Replace in 1986. 

13674 

1988 - $ 35 Cap 

Replace Skid Loader 

Maintenance expenses to present unit purchased in 

1979 are projected to reach uneconomical levels in 

1988. 

208 
P.15 

13696 Pave Roadways 

1987 - $ 100 Exp The movement of trucks hauling ash and other 

1988 - $ 50 Exp vehicles stir up dust when moving across dirt 

roads in the rear of the plant. Containment of the 

dust has not been successful and has carried over 

onto boats in the City of Port Washington Marina. 

Pave roads in back of plant. 

13708 Chimney #7 Repairs 

1987 - $ 10 Exp Chimney liner is spalling and has a number of 

1988 - $ 479 Exp cracks. 

Schedule the repair of the liner. 

13709 Turbine Supervisory Instrumentation 

1986 - $ 209 Exp The present system monitors vibration of the turbine 

1987 - $ 126 Exp in a vertical plane at the bearing caps, the position 

of the HP-IP turbine spindle, and the eccentricity 

of the HP-IP turbine spindle shaft. 

The transducers that monitor vibration are mounted 

on the turbine bearing caps. These transducers are 

suitable for temperatures up to 200°F. The temperatures at #1, #2-and #3 bearings range from 200 to 

400°F depending upon the condition of the turbine 

steam seals. The transducer that monitors the 

turbine HP-IP spindle is suitable for temperatures 

up to 300°F. The temperature at the transducer can 

be in excess of 400CF. The transducers fail within 

one week after installation. The transducer for 

eccentricity is not readily accessible for calibration. It can only be made available when the front 

end is opened up. This is once a year and is not 

adequate for accuracy. 

Purchase and install supervisory equipment which 

will provide the following: 

1. Provide vibration transducers that will 

measure shaft movement instead of bearing 

cap movement. 

2. Provide transducers that withstand the 

temperatures in the area installed. 

13711 Precipitator Improvements 

1986 - $ 30 Exp The electrostatic precipitators were placed in 

1987 - $ 456 Exp service in 1965 for Unit 4, 1966 for Unit 5, 1967 

1988 - $ 3-72- Exp£5(p for Units 1 and 3 and 1968 for Unit 2. Each 

installation consists essentially of three electrostatic precipitators, each two (2) units wide. 

| 209 
P.16 

Each installation is three sections long in the 

direction of the gas flow. Each section is comprised 

of twenty-seven (27) ducts, 9" wide formed by Opzel 

type collecting electrode plates 30*-0" high x 9'-0" 

long. This arrangement results in a total gas 

treatment length of 27'-0" per unit. The collecting 

plates are cleaned by magnetic impulse gravity rappers 

while the discharge electrode wires are cleaned by 

Snytran type electric vibrators. Electrical energization for each precipitator is provided by three 

(3) transformer rectifier sets with automatic controls. 

Approximately eight (8) to ten (10) thousand dollars 

has been spent each year to maintain each precipitator. 

The repairs made were minimum to keep the units 

operating. Occasionally we have had problems with 

stack puffing which can be traced back to rapper 

controls. It is time that each precipitator be 

given a general overhaul to prevent more expensive 

alternative to a total replacement at a later date 

and also to retain the efficiency of the unit. 

The following repairs and alterations should be 

made to maintain the integrity of the unit. 

1. Repair collecting electrode plates that have 

been found cracked near the mounting pad. 

2. New longer (1" diameter) anvil beam hanger 

bolts should be installed to prevent failure. 

3. Install new spacer bars which allows the 

collecting plates some movement at the bottom. 

This allows improved transmission of rapper 

energy to the collecting plate lower extremities, improving plate cleaning and reducing 

rapper intensity. The lower rapper intensity 

increases the life expectancy of the plates. 

4. Install additional gusset plates to existing 

wall hanger clips to prevent sagging. 

5. Install vertical anti-sneak baffles between 

the side walls and side collecting plates at 

the lead end of each section. This is 

necessary to prevent dust laden gases from 

bypassing the treatment zones. 

6. Install new low voltage magnetic impulse 

gravity impact rappers on precipitators on 

Units 4 and 5. Also install new controls for. 

these rappers so that the intensity of rapping 

in each section of the precipitator could be 

controlled separately. This will prevent 

collecting plate failure and stack puffing. 

2/0 
1 

Replace existing saturable core reactor type 

controls for the high tension transformerrectifier sets on all units with new more 

effective controls. This should improve 

overall precipitator performance. 

P.17 

13733 PW Bid., Inst., Storeroom, 

and Elevator 

Unloading Dock 

1986 - $ 205 Cap The major share of plant storeroom is at plant 

elevation 2 while truck unloading is at plant 

elevation 13.5. Present dock does not safely 

accommodate all trucks. 

Provide leveling dock and elevator to storeroom area. 

13734 Install 250 Volt DC Rectifier 

1986 - $ 35 Cap Plant is now dependent on two (2) motor generator 

sets to provide plant DC power. The sets are old 

and need to be conserved. 

Provide new rectifier as primary DC source and 

keep old sets for reserve. 

13738 Rental of Sludge Equipment 

1986 - $ 125 Exp Highway 32 ash site is unable to accept on a 

1987 - $ 250 Exp continuous basis the processed sludge from the 

coal dock water collection/processing system. 

Rent dewatering system with operating personnel to 

reduce product acceptable to ash site and eliminate 

present inventory of untreated coal dock water. 

13748 

1986 

1987 

Il&-

20374 

1986 

1987 

1988 

- $ 

$ 

- $ 

$ 

' * 

- $ 

$ 

- $ 

$ 

- $ 

$ 

248 Cap 

36 Exp 

974 Cap 

74 Exp 

//YQ^ 

55 Cap 

50 Exp 

790 Cap 

103 Exp 

41 Cap 

12 £xp 

ASTM Coal Sampling For S02 Compliance 

Verification 

Equipment will be required to verify sulfur input 

to plant to meet environmental standards for S02 

production. 

Upgrade WPDES System 

Rented sludge dewatering service has been required 

when treating coal dock water. Ash dewatering pits 

may become environmentally unacceptable. Coal dock 

water pumpage needs increased capacity. 

Ill 
P.18 

21651 

1986 - $ 63 Cap 

56 Exp 

Air Conditioning - Represented Locker Rooms 

High summer temperatures in locker rooms has been 

a repeated employee complaint. 

Insulate and air condition locker rooms in 1986. 

21653 

1987 - $ 103 Cap 

Reroof Switch House 

Bechtel Plant Availability Study predicts replacement need. E/C inspection confirms. 

Reroof in 1987. 

21660 

1986 - $ 100 Cap 

South Creek Bridge 

Planned concurrent plant renovation construction 

and pressurized fluidized bed projects require 

another access to the plant south yard besides via 

the main plant gate. Present secondary yard access 

is across south creek bridge which is not rated for 

anticipated loads. 

Build new bridge in 1986. 

21671 

1986 - $ 100 Cap 

Precipitator Opacity Monitors Units 1-4 

Present methods of monitoring individual boilers 

for malfunctions leading to stack emissions have 

resulted in problems at night or during bad weather. 

Duct units are planned to monitor each boiler on 

continuous basis for operator help. 

21687 

1986 - % 22 Cap 

Replace 250 VDC Control Battery 

Deteriorating battery set cell readings require 

system replacement. 

21694 

1988 - $ 122 Cap 

Replace Coal Belt Idlers 

PRP recommendations include change of belt troughing 

for better coal handling. 

2/2 
P.19 

o 

PORT WASHINGTON POWER PLANT 

UNIT 1 
ri*Wwfr«i* 2k_y_gx-*i — -im i^r*.**^* •"•*.»«/ >»^* ' i .'M ^ M 

SHHS ••rMimiHI|l>WllHlllMI^1 MrnfrMiiti-irir-"Miinirr ini niini',

Tr 

TSC r 

ro 

POR c 

T WA3h.l 

NGTON POWER PLANT 

UNIT t SUMMARY 

0 ft M OOLLARS 

AUGUST 15 TCB6 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

OPERATING 

MAINTENANCE 

ENGINEERING ft INSTRUMENT SERVICES 

TOTAL ROUTINE 

PLANT-OPERATIONS » MAINTENANCE 

(SPECIAL • ROUTINE) 

RENOVATION-OPERATIONS ft MAINTENANCE 

PLANT-CAPITAL 

RENOVATION-CAPITAL 

GRAND TOTAL-OPERATIONS ft MAINTENANCE 

GRAND TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 1984 1985 

ESTIMATE 

1986 

392 

392 

914 

914 

914 

1987 

334 

334 

584 

220 

727 

804 

727 

1531 

1988 

342 

342 

1370 

-449" 

0 

4-34-J 

O 

H89-

1370 

+34*-

O 

a-413-f 

1989 1990 

356 

356 

1389 

2485 

60O9 

3874 

6009 

9883 

507 

507 

1069 

1069 

1069 

1991 

539 

539 

1 136 

1 136 

1 136 

1992 

570 

570 

J 204 

1204 

1204 

1370 

GO 
-rfc'fcMihm-nliMIM 

ITEM PROJECT DESCRIPTION 

1. *2602 Annual Outage 

2. Various Projects Under 100K 

PW 1 -

so 

0 

YEAR 1986 

NON-RENOVATION 

NORMAL HAINTENANCE 

CAPITAL O&M 

rec SO EiC 

0 

456 

66 

522 0 

392 

RENOVATION 

CAPITAL ( 

SO EiC SO ' 

O O O 

O&M 

August 11, 1986 

A* 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

3,009 

ro Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

0 3,009 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

914 0 3,009 
r^.tmimmti vu+mtiitiu+dk 

August 11, 1986 

ITEM PROJECT DESCRIPTION 

1. *2602 

2. *10381 

ro 

tn 

Annual Outage 

Renovation Projects 

1010 Inspect L.P. Spindle Blade Grooves 

1020 Replace T.G. Voltage Regulation System 

1030 Replace HP-IP Spindle Blading 

1040 Repair HP-IP Cylinder Cracks 

1050 Inspect and Modify HP-IP Spindle 

1060 Repair LP Cylinder Cracks 

1070 Replace Steam Piping 

1080 Replace Coal Pulverizer Duct 

1090 Replace Boiler Air Heater 

1100 Replace FD & ID Fan Controls 

1110 Install Boiler C0/C02 Monitors 

1120 Replace Boiler Economizer 

1130 Replace 1/2 Radiant Superheat Surface 

1140 Replace 1/3 Radiant Reheat Surface 

1150 Inspect Main Steam & Reheat Piping 

PW 1 - YEAR 1987 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPITAL O&M 

SO TIC SO E&C 

250 

RENOVATION 

CAPITAL O&M 

so rec SO E&C 

727 220 

*A 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

3,009 

8,078 3,124 

Special Projects (Normal) 

Routine Operations 

Routine I & C 

Renovation 

250 

334 

8,078 6,133 

727 220 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

584 727 220 .8.078 6,133 

ro 

ro 
August 11, 1986 

PW 1 - YEAR 1988 

ITEM PROJECT DESCRIPTION 

1. 

2. 

ro 

*2602 

*10381 

3. 

4. 

5. 

6. 

7. 

*13665 

M3666 

*13712 

21681 

SO 

Annual Outage 

Renovation Projects 

1010 Inspect L.P. Spindle Blade Grooves 

1020 Replace T.G. Voltage Regulation System 

1030 Replace HP-IP Spindle Blading 

1040 Repair HP-IP Cylinder Cracks 

1050 Inspect and Modify HP-IP Spindle 

1060 Repair LP Cylinder Cracks 

1070 Replace Steam Piping 

1080 Replace Coal Pulverizer Duct 

1090 Replace Boiler Air Heater 

1100 Replace FD & ID Fan Controls 

1110 Install Boiler C0/C02 Monitors 

1120 Replace Boiler Economizer 

1130 Replace 1/2 Radiant Superheat Surface 

1140 Replace 1/3 Radiant Reheat Surface 

1150 Inspect Main Steam & Reheat Piping 

LP Turbine Overhaul 

HP-IP Turbine Overhaul 

Generator Overhaul 

LP Spindle Sonic Inspection 

Various Projects Under 100K 

NON-RENOVATION 

NORMAL MAINTENANCE 

R C SO E&C 

250 

RENOVATION 

CAPITA! O&M 

SO E&C SO E&C 

-*VT***-£> JrYt-O 

AA 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

3,009 

8,078 3,124 

87 

134 

110 

350 

97 

290 

447 

367 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

0 1,028 

342 

8.078 7,237 

0 +T342 O 0 M9- O 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS L1STE0 

OVER THE l____tL LIFE OF THOSE PROJECTS.' 

0 1,370 o *?mo A&O 8.078 7,237 

W 

# 
P.24 

PORT WASHINGTON POWER PLANT - UNIT 1 

(In Thousands of Dollars) 

2602 Scheduled Outage 

1986 • 

1987 -

1988 -

1989 • 

1990 -

1991 -

1992 -

- $ 

- $ 

- $ 

- $ 

- $ 

- $ 

• $ 

456 Exp 

250 Exp 

250 Exp 

260 Exp 

562 Exp 

597 Exp 

634 Exp 

1987 

1988 

1989 

- $ 727 Cap 

$ 220 Exp 

- $ t34f- CapO 

$ T**9-ExpO 

- $ 6009 Cap 

$ 2485 Exp 

Equipment management requires that a unit be taken 

out of service for a period each year to inspect 

and make necessary repairs in order to maintain 

the unit's capability and reliability and availability for the oncoming year. 

Schedule an annual outage and perform all inspections, 

preventive maintenance and repairs in accordance 

with the equipment management schedule. 

10381 Renovation Projects - Unit 1 

This project covers the renovation of Port Washington 

Unit 1 during the 1988-1989 extended scheduled outage. 

Four major work categories are included in the 

renovation: turbine-generator; boiler and boiler 

auxiliaries; steam piping; and, control and 

monitoring equipment. 

The turbine-generator work consists of the 

inspection and overhaul of the HP-IP spindles 

including IP blades replacement, inspection and 

j * repair of the HP-IP and LP cylinders, and 

"

:

 *-^ upgrading the generator's excitation system. 

The boiler and boiler auxiliaries work include the 

replacement of the air heater, economizer, mill 

system coal ductwork, and portions of the reheat 

and superheat boiler surfaces. 

The steam piping work consists of the investigation 

and possible total replacement of the main steam 

and hot reheat piping systems. 

In addition, carbon monoxide/oxygen monitors are 

to be installed to optimize boiler efficiency and 

the FD and ID fan motor speed controls are to be 

replaced with a more responsive system. 

1 The total project cost including project 

management, site preparation and other indirect 

costs is estimated at $11,379,000. 

2/7 
P.25 

rum Hf-onxNbiUN ruMcn ri_rtHi - um i J. touuc u, 

"1 3665 Turbine Overhaul - LP 

1988 - $ 87 Exp Reduced operation allows five year inspection of 

1989 - $ 203 Exp LP turbine due in 1987 to be delayed so as to be 

coincident with the plant renovation project. Unit 

1 will be first under this program. 

13666 Turbine Overhaul - HP, IP 

1988 - $ 134 Exp Reduced operation allows five year inspection of 

1989 - $ 313 Exp HP/IP turbine to be coincident with the plant 

renovation project. 

13712 Overhaul Generator 

1988 - $ 110 Exp Reduced operation allows 10 year inspection due in 

1989 - $ 257 Exp 1987 to be coincident with plant renovation project. 

21681 LP Spindle Sonic Inspection 

1988 - $ 350 Exp Inspection by non-destructive sonic means of the LP 

spindle blade grooves is recommended by TS/C based 

upon history of distress in similar machines. 

218 
P.26 

PORT WASHINGTON POWER PLANT 

UNIT 2 
N5 

CO 

TSCIOO PORT WASHINGTON POWER PLANT 

UNIT 2 SUMMARY 

O & M DOLLARS 

AUGUST 15. 19e x 6 

15e6 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

OPERATING 

MAINTENANCE 

ENGINEERING & INSTRUMENT SERVICES 

TOTAL ROUTINE 

PLANT-OPERATIONS 6 MAINTENANCE 

(SPECIAL * ROUTINE) 

RENOVATION-OPERATIONS ft MAINTENANCE 

PLANT-CAPITAL 

RENOVATION-CAPITAL 

GRANO TOTAL-OPERATIONS & MAINTENANCE 

GRAND TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 1984 1985 1986 

342 

342 

525 

7 

525 

7 

532 

1987 

362 

362 

889 

248 

889 

248 

1 137 

1988 

377 

377 

,&7T7<% 

^8<r 

-3-35 

O 

70_rr_r4. 

OMZSV 

we& 

1989 1990 

418 

418 

965 

252 

741 

1217 

741 

1958 

36 1 

36 1 

1422 

6 15 

269 

1567 

2037 

1836 

3873 

1991 

37 1 

37 1 

1373 

2898 

7 4 30 

4271 

7430 

1 1701 

1992 

477 

477 

777 

777 

777 

70^ 
•H •':,--• 

PW 2 - YEAR 1986 

ITEM PROJECT DESCRIPTION 

1. *2603 

2. *21655 

3. 

Annual Outage 

Replace Askarel Transformer 

Various Projects Under 100K 

August 11, 1986 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAP HAL O&M 

SO E&C SO E&C 

125 

7 

58 

0 7 183 

342 

0 

RENOVATION 

CAPITAL O&M 

so rec SO E&C 

0 0 0 0 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,285 

255 

ro 255 2,285 

ro 

O 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

525 255 2,285 

«;.-. 
nmo * mmmmmmm. 

ITEM PROJECT DESCRIPTION 

1. *2603 

2. *21655 

3. 

Annual Outage 

Replace Askarel Transformer 

Various Projects Under 100K 

PW 2 -

SO 

0 

YEAR 1987 

NON-RENOVATION 

NORMAL MAINTENANCE 

CATJTAT D&TT 

E&C SO E&C 

248 

248 

485 

42 

527 0 

362 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

0 0 0 0 

August 11, 1986 

AA 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,285 

255 

255 2,285 ro 

ro 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

248 889 255 2,285 
August 11, 1986 

PW 2 - YEAR 1988 

ITEM PROJECT DESCRIPTION 

1. 

2. 

*2603 

*10382 

ro 

ro 

ro 

Annual Outage 

Renovation Projects 

2010 Inspect L.P. Spindle Blade Grooves 

2020 Replace T.G. Voltage Regulation System 

2030 Repair LP Cylinder Cracks 

2040 Repair HP-IP Cylinder Cracks 

2050 Replace HP-IP Spindle Blading 

2060 Inspect and Modify HP-IP Spindle 

2070 Replace Steam Piping 

2080 Replace Coal Pulverizer Duct 

2090 Inspect Steam Piping 

2100 Replace Boiler Air Heater 

2110 Install Boiler C0/C02 Monitors 

2120 Replace 1/2 Radiant Superheat Surface 

2130 Replace 1/3 Radiant Reheat Surface 

2140 Replace Boiler Rear Steam Drum 

Various Projects Under 100K 

SO 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPITAL 0&M 

E&C SO E&C 

250 

RENOVATION 

CAPITAL 0&F 

SO E&C SO 

-53*0 

E&C 

se-O 

A4 

PROJECT 

FOR 1986 

CAPITAL 

10,073 

t 

TOTALS 

>-1992 

O&M 

2,285 

3,845 

44, j r 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

294 ji'-a 

377 

10,073 6,130 

-33TO AfrO 

GRANO TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENIS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

671 35V ^350 JS^O 10,073 6,130 
P.31 

PORT WASHINGTON POWER PLANT - UNIT 2 

(In Thousands of Dollars) 

2603 Scheduled Outage 

1986 -

1987 -

1988 -

1989 -

1990 -

1991 -

1992 -

$ 

$ 

$ 

$ 

$ 

$ 

$ 

125 Exp 

485 Exp 

250 Exp 

500 Exp 

250 Exp 

375 Exp 

300 Exp 

1988 

1989 

1990 

1991 

- $ -535 Capo 

S -80- Expo 

- $ 741 Cap 

$ 252 Exp 

- $ 1567 Cap 

$ 615 Exp 

- $ 7430 Cap 

$ 2898 Exp 

Equipment management requires that a unit be taken 

out of service for a period each year to inspect 

and make necessary repairs in order to maintain 

the unit's capability, reliability and availability 

for the oncoming year. 

Schedule an annual outage and perform all inspections, 

preventive maintenance and repairs in accordance 

with the equipment management schedule. 

10382 Renovation Projects - Unit 2 

This project covers the renovation of Port Washington 

Unit 2 during the 1990-1991 extended scheduled outage. 

Four major work categories are included in the 

renovation: turbine-generator; boiler and boiler 

auxiliaries; steam piping; and monitoring equipment. 

The turbine-generator work consists of the inspection . 

and overhaul of the HP-IP spindles including IP blades 

replacement, inspection and repair,of the HP-IP 

and LP cylinders, and upgrading the generator's 

excitation system. 

The boiler and boiler auxiliaries work includes 

the replacement of the air heater, rear drum, mill 

system coal ductwork, and portions of the reheat 

and superheat boiler surfaces. 

The steam piping work consists of the 

investigation and possible partial replacement of 

the mains steam and hot reheat piping system. 

In addition, carbon monoxide/oxygen monitors are 

to be installed to optimize boiler efficiency. 

The total project cost including project 

management and other indirect costs is estimated 

at $13,941,000. 

21655 Askarel-filled Transformer Replacement 

1986 - $ 7 Cap Replacement planned as part of company-wide program 

1987 - $ 248 Cap to replace PCB filled transformers. 

223 
P.32 

'••-• -**4 < -

PORT WASHINGTON POWER PLANT 

UNIT 3 
TSCIOO PORT WASHINGTON POWER PLANT AUGUST 15, 1986 

UNIT 3 SUMMARY 

0 ft M DOLLARS 

to 

ro 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

OPERATING 

MAINTENANCE 

ENGINEERING & INSTRUMENT SERVICES 

TOTAL ROUTINE 

PLANT-OPERATIONS & MAINTENANCE 

(SPECIAL + ROUTINE) 

RENOVATION-OPERATIONS & MAINTENANCE 

PLANT-CAPITAL 

RENOVATION-CAPITAL 

GRAND TOTAL-OPERATIONS & MAINTENANCE 

GRAND TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 1984 1985 1986 

292 

292 

456 

456 

456 

1987 

318 

3 18 

843 

843 

843 

1988 

345 

345 

687 

687 

687 

1989 1990 

388 

388 

1030 

1030 

1030 

409 

409 

707 

103 

438 

810 

438 

1248 

1991 

353 

353 

1551 

242 

753 

1793 

733 

2546 

1992 

364 

364 

1579 

588 

1672 

2167 

1672 

3839 
ITEM PROJECT 

1. *2605 

2. 

DESCRIPTION 

Annual Outage 

Various Projects Under 100K 

PW 3 -

SO 

0 

YEAR 1986 

NON-RENOVATION 

CAPIIAL O&M 

E&C SO E&C 

0 

125 

39 

164 

292 

0 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

0 0 0 0 

August 11, 1986 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,257 

Special Projects (Normal) 0 2,257 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

f-O OVER THE TOTAL LIFE OF THOSE PROJECTS. 

456 0 2,257 

ro 

01 
ITEM PROJECT DESCRIPTION 

1. *2605 Annual Outage 

2. Various Projects Under 100K 

PW 3 -

SO 

0 

YEAR 1987 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPITAL O&M 

E&C SO E&C 

0 

485 

40 

525 0 

318 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

0 0 0 0 

August 11, 1986 

A* 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,257 

Special Projects (Normal) 0 2,257 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

GRANO TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

f\5 OVER THE TOTAL LIFE OF THOSE PROJECTS. 

ro 

843 0 2,257 
________________________

ITEM PROJECT DESCRIPTION 

1. *2605 Annual Outage 

2. Various Projects Under 100K 

PW 3 -

SO 

0 

YEAR 1988 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPITAL O&M 

E&C SO E&C 

0 

300 

42 

342 

345 

0 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

0 0 0 0 

August 11, 1986 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,257 

Special Projects (Normal) 0 2,257 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

KJOVE R THE TOTAL LIFE OF THOSE PROJECTS. 

ro 

687 0 2,257 
P.37 

PORT WASHINGTON POWER PLANT - UNIT 3 

(In Thousands of Dollars) 

2605 Scheduled Outage 

1986 -

1987 -

1988 • 

1989 -

1990 -

1991 -

1992 -

- $ 

- $ 

- -$ 

- $ 

- $ 

- $ 

• $ • 

125 Exp 

485 Exp 

300 Exp 

597 Exp 

250 Exp 

250 Exp 

250 Exp 

Equipment management requires that a unit be taken 

out of service for a period each year to inspect 

and make necessary repairs in order to maintain the 

unit's capability, reliability and availability for 

the oncoming year. 

Schedule an annual outage and perform all 

inspections, preventive maintenance and repairs in 

accordance with the equipment management schedule. 

228 
P.38 

PORT WASHINGTON POWER PLANT 

UNIT 4 
•MMtaUIMtUiWu 

ro 

ro 

TS^IOr i POR c 

T WASHTN 

GTON POWER PLANT AUGUST 15 . 1 iSfi 

UNIT 4 SUMMARY 

O & M OOLLARS 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

OPERATING 

MAINTENANCE 

ENGINEERING & INSTRUMENT SERVICES 

TOTAL ROUTINE 

PLANT-OPERATIONS ft MAINTENANCE 

(SPECIAL + ROUTINE) 

RENOVATION-OPERATIONS ft MAINTENANCE 

PLANT-CAPITAL 

RENOVATION-CAPITAL 

GRAND TOTAL-OPERATIONS & MAINTENANCE 

GRAND TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 1984 1985 1986 

294 

294 

790 

IO 

790 

10 

BOO 

1987 

326 

326 

622 

24 

89 

343 

646 

432 

1078 

1988 

354 

354 

929 

-269 

O 

762-

o 

W}tr9B • 

o

a%r 

-195G1989 1990 

301 

301 

1633 

579 

250 

1791 

2212 

204 1 

4253 

311 

31 1 

2073 

2566 

7828 

4639 

7828 

12467 

1991 

417 

417 

1014 

1014 

1014 

1992 

440 

440 

1074 

1074 

1074 

q£A\ 
August 11 , 1986 

PW 4 - YEAR 1986 

ITEM PROJECT . DESCRIPTION 

ro 

o 

1. 

2. 

3. 

4. 

•2605 

•13723 

13745 

Annual Outage 

Replace 44B Feedwater Heater 

Replace 45A Feedwater Heater 

Various Projects Under 100K 

SO 

0 

NON-RENOVATION 

CAPITAL O&M 

E&C SO E&C 

8 

2 

10 

456 

40 

496 

294 

0 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

0 0 0 0 

A* 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,967 

97 4 

Special Projects (Normal) 97 2,971 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 0 . 0 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

10 790 97 2,971 

o 
-a,

-=3r;*7:^zza?xszxi.~ix..r,i vj*T^cg-3CTajsu--^-rj--i-:.^,;.1; ,!_*,•, *; ^UM«atttu-Biv-iiittuMML«kUf>kllM-A 

c 

ITEM PROJECT DESCRIPTION 

1. 

2. 

*2606 

*10384 

ro 

3. 

4. 

43723 

Annual Outage 

Renovation Projects 

4010 Replace T.G. Voltage Regulation System 

4020 Replace HP-IP Spindle Blading 

4030 Replace LP L-0 Blading 

4040 Repair LP Cylinder Cracks 

4050 Repair HP-IP Cylinder Cracks 

4060 Inspect & Modify HP-IP Spindle 

4070 Replace Steam Piping 

4080 Replace Coal Pulverizer Duct 

4090 Inspect Steam Piping 

4100 Replace Boiler Air Heater 

4110 Install Boiler C0/C02 Monitors 

4120 Replace 1/2 Radiant Superheat Surface 

4130 Replace 1/3 Radiant Reheat Surface 

4140 Replace Boiler Rear Steam Drum 

Replace 44B Feedwater Heater 

Various Projects Under 100K 

PW 4 - YEAR 1987 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAP HAL O&M 

SO E&C SO E&C 

250 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

343 24 

August 11, 1986 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,967 

10,714 3,438 

89 4 

42 

97 4 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

0 89 292 4 0 0 0 0 

326 

0 343 0 24 

10,908 6,409 

GRAND TOTAL 89 618 343 24 10,908 6,409 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF 1H0SE PROJECTS. 
ITEM PROJECT DESCRIPTION 

1. 

2. 

*2606 

*10384 

ro 

co 

ro 

Annual Outage 

Renovation Projects 

4010 Replace T.G. Voltage Regulation System 

4020 Replace HP-IP Spindle Blading 

4030 Replace LP L-0 Blading 

4040 Repair LP Cylinder Cracks 

4050 Repair HP-IP Cylinder Cracks 

4060 Inspect & Modify HP-IP Spindle 

4070 Replace Steam Piping 

4080 Replace Coal Pulverizer Duct 

4090 Inspect Steam Piping 

4100 Replace Boiler Air Heater 

4110 Install Boiler C0/C02 Monitors 

4120 Replace 1/2 Radiant Superheat Surface 

4130 Replace 1/3 Radiant Reheat Surface 

4140 Replace Boiler Rear Steam Drum 

Various Projects Under 100K 

PW 4 - YEAR 1988 

NON-RENOVATION 

NORMAL"MAINTENANCE 

CAPITAL 0&M 

SO E&C SO E&C 

530 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

-7-S-2- O -269-0 

August 11, 1986 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2.967 

10,714 3,438 

45 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

575 

354 

10,714 6,405 

75rO i&O 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

929 0 ,732 O tW O 10,714 6,405 
P.43 

u 

1987 

1988 

1989 

1990 

- $ 343 Cap 

$ 24 Exp 

- $ ~75f Capo 

$ -269-ExpO 

- $ 1791 Cap 

$ 579 Exp 

- $ 7828 Cap 

$ 2566 Exp 

PORT WASHINGTON POWER PLANT - UNIT 4 

(In Thousands of Dollars) 

2606 Scheduled Outage 

1986 - $ 456 Exp Equipment management requires that a unit be taken 

1987 - $ 250 Exp out of service for a period each year to inspect 

1988 - $ 530 Exp and make necessary repairs in order to maintain 

1989 - $ 250 Exp the unit's capability, reliability and availability 

1990 - $ 250 Exp for the oncoming year. 

1991 - $ 597 Exp 

19,92 - $ 634 Exp Schedule an annual outage and perform all 

inspections, preventive maintenance and repairs in 

accordance with the equipment management schedule. 

10384 Renovation Projects - Unit 4 

This project covers the renovation of Port Washington 

Unit 4 during the 1989-1990 extended scheduled outage. 

Four major work categories are included in the 

renovation: turbine-generator; boiler and boiler 

auxiliaries; steam piping; and monitoring equipment. 

The turbine-generator work consists of the inspection 

and overhaul of the HP-IP and LP spindles including 

IP and LP blades replacement, inspection and 

repair of the HP-IP and LP cylinders, and 

upgrading the generator's excitation system. 

The boiler and boiler auxiliaries work includes 

the replacement of the air heater, rear drum, mill 

system coal ductwork, and portions of the reheat 

and superheat boiler surfaces. 

The steam piping work consists of the 

investigation and possible partial replacement of 

the main steam and hot reheat piping systems. 

In addition, carbon monoxide/oxygen monitors are 

to be installed to optimize boiler efficiency. 

The total project cost including project 

management and other indirect costs is estimated 

at $14,183,000. 

13723 Replace #44B Feedwater Heater 

1986 - $ 8 Cap Tube sheet cracking requires replacement. 

1987 - $ 89 Cap 

$ 4 Exp 

13745 Replace #45A Feedwater Heater 

1986 - $ 2 Cap Feedwater heater was installed in 1985. Funds 

shown complete the project. 

233 
P.44 

'i i 

PORT WASHINGTON POWER PLANT 

UNIT 5 

c 
1 ihir " -»•'"••• —"•^—"•i. 

TS£100 PORT WASHINGTON POWER PLANT AUGUST 15. 1986 

UNIT 5 SUMMARY 

0 ft M OOLLARS 

4^ 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

OPERATING 

MAINTENANCE 

ENGINEERING ft INSTRUMENT SERVICES 

TOTAL ROUTINE 

PLANT-OPERATIONS ft MAINTENANCE 

(SPECIAL • ROUTINE) 

RENOVATION-OPERATIONS ft MAINTENANCE 

PLANT-CAPITAL 

RENOVATION-CAPITAL 

GRAND TOTAL-OPERATIONS ft MAINTENANCE 

GRANO TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 1984 1985 

ESTIMATE 

1986 

30 

30 

30 

30 

30 

1987 

31 

31 

31 

3 1 

31 

1988 

335 

335 

.853" 

78/ 

-893-

1989 1990 

475 

475 

1005 

1005 

1005 

507 

507 

3842 

3842 

3842 

1991 

539 

539 

1 136 

1 136 

1 136 

1992 

569 

569 

1203 

1203 

1203 

7il 
ITEM PROJECT DESCRIPTION 

ro 

co 

01 

Special Projects (Norma!) 

Routine Maintenance 

Routine Operations 

ROUTINE I & C 

Renovation 

PW 5 - YEAR 1986 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPITAL O&M 

SO F&C SO E&C 

0 0 0 0 

30 

RENOVATION 

CAPITAL O&M 

SO' E&C SO E&C 

August 11, 1986 

Aft 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

0 0 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

30 

O) 
ITEM PROJECT DESCRIPTION 

PW 5 - YEAR 1987 

NON-RENOVATION 

NORHAlTflATNTIFIANCE 

CAPITAL O&M 

SO EEC SO E&C 

0 0 0 0 

31 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

August 11, 1986 

ft* 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

0 0 

ro 

oo 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

GRAND TOTAL 31 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

-j 
» .i . •••*«s»'«* i**.l**i '.'..J. 

n i imrm na! nn i u ________________&__

ITEM PROJECT DESCRIPTION 

1. *2609 Annual Outage 

PW 5 - YEAR 1988 

518 

August 11, 1986 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAPITAL O&M 

SO E&C SO ""E&C 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

2,841 

ro 

co 

->4 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

518 0 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

0 85* 0 

0 2,841 

0 2,841 
P.49 

PORT WASHINGTON POWER PLANT - UNIT 5 

(In Thousands of Dollars) 

2609 Scheduled Outage 

1988 • 

1989 • 

1990 • 

1991 -

1992 • 

- $ 

- $ 

- $ 

- $ 

- $ 

518 Exp 

530 Exp 

562 Exp 

597 Exp 

634 Exp 

While Unit 5 is presently shutdown because of 

boiler drum cracking, it is scheduled to be 

prepared for research activity with the 

Pressurized Fluidized Bed Combustion System. 

Funds shown represent maintenance in preparation 

for and for the on-going program. 

238 
P.50 

' • L. 

PORT WASHINGTON POWER PLANT 

UNIT 6 
,i />'•»•»•<- Cl>> Wii-rrH* fl' TIT-*- "If T-i'f1

 — - " - " •••—•'• 

ro 

co 

co 

f 

TseioL 

POR 0 

T WAShlNI 

NGTON POWER PLANT 

UNIT 6 SUMMARY 

0 & M DOLLARS 

AUGUST 15. t^feo 

(IN THOUSANDS OF DOLLARS) 

ROUTINE PROJECTS 

OPERATING 

MAINTENANCE 

ENGINEERING & INSTRUMENT SERVICES 

TOTAL ROUTINE 

PLANT-OPERATIONS & MAINTENANCE 

(SPECIAL + ROUTINE) 

RENOVATION-OPERATIONS S MAINTENANCE 

PLANT-CAPITAL 

RENOVATION-CAPITAL 

GRAND TOTAL-OPERATIONS & MAINTENANCE 

GRAND TOTAL-CAPITAL 

TOTAL 

RESP. 

GROUP 1984 1985 1986 

20 

20 

28 

28 

28 

1987 

21 

21 

n o 

1 10 

1 10 

1988 

22 

22 

32 

32 

32 

1989 1990 

23 

23 

34 

34 

34 

24 

24 

36 

36 

36 

1991 

26 

26 

39 

39 

39 

1992 

27 

27 

40 

40 

40 
PW 6 - YEAR 1986 

.Li:... _._.. . :...- • ••.,.. -..-... . -...*, , |M j | 

August 11, 1986 

ITEM PROJECT DESCRIPTION 

1. *2610 Annual Outage 

NON-RENOVATION 

NORMAL MAINTENANCE 

CAITTAT OSR" 

SO ESC SO EiC 

RENOVATION 

CAPITA! O&M 

SO ESC SO EiC 

** 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

106 

ro 

o 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine I & C 

Renovation 

8 

20 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

28 

106 

106 
ITEM PROJECT DESCRIPTION 

1. *2610 

2. 136S5 

Annual Outage 

Overhaul Combustion Section 

PW 6 - YEAR 1987 

NON-RENOVATION 

NORMAL' MAINTENANCE 

CAPITAL O&M 

SO rec SO E&C 

0 0 

39 

SO 

89 0 

21 

RENOVATION 

CAPITAL O&M 

SO E&C SO E&C 

0 0 0 0 

August 11, 1986 

AA 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

106 

0 106 

ro 

4^ 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

Routine 1 & C 

Renovation 

GRAND TOTAL 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

110 106 

••* -

-is 
"*••"--" ' ^-«-..I Y ^l'. •"fr* " • ' -^--^-- * 

ITEM PROJECT DESCRIPTION 

1. *2610 Annual Outage 

PW 6 - YEAR 1988 

NON-RENOyATION 

CRPTTAT 

SO TSC mr 

so E&C 

10 

RENOVATION 

CAPITA! O&M 

SO EIC SO E&C 

August 11, 1986 

PROJECT TOTALS 

FOR 1986-1992 

CAPITAL O&M 

106 

ro 

ro 

Special Projects (Normal) 

Routine Maintenance 

Routine Operations 

ROUTINE I & C 

Renovation 

GRAND TOTAL 

10 

22 

* MULTI-YEAR PROJECT 

** TOTAL REPRESENTS EXPENDITURES FOR THE MULTI-YEAR PROJECTS LISTED 

OVER THE TOTAL LIFE OF THOSE PROJECTS. 

32 

106 

106 
P.55 

G 

PORT WASHINGTON POWER PLANT - UNIT 6 

(In Thousands of Dollars) 

2610 Scheduled Outage 

1986 -

1987 • 

1988 • 

1989 -

1990 -

1991 • 

1992 -

13655 

- $ 

- $ 

- $ 

- $ 

- $ 

• $ 

- $ 

8 Exp 

39 Exp 

10 Exp 

11 Exp 

12 Exp 

13 Exp 

13 Exp 

Perform routine maintenance on a yearly basis with 

hot section inspection during 1987. 

Overhaul Combustion Section 

1987 - $ 50 Exp Perform combustion section inspection/overhaul in 

conjunction with 1987 hot section blade inspection. 

243 
P.56 

» •-» )> 

pM *•*> 

II-I-38 

A copy of this item is temporarily unavailable, 

U