Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

PPL Montour 031 - Unit 1
031 - Unit 1
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 031 - Unit 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YY) Coal Firing Rate (1,000 Tons/hr)

3/1/2010 Day 1 NA

3/2/2010 Day 2 NA

3/3/2010 Day 3 NA

3/4/2010 Day 4 NA

3/5/2010 Day 5 NA

3/6/2010 Day 6 NA

3/7/2010 Day 7 NA

3/8/2010 Day 8 NA

3/9/2010 Day 9 NA

3/10/2010 Day 10 NA

3/11/2010 Day 11 NA

3/12/2010 Day 12 NA

3/13/2010 Day 13 NA

3/14/2010 Day 14 NA

3/15/2010 Day 15 NA

3/16/2010 Day 16 NA

3/17/2010 Day 17 NA

3/18/2010 Day 18 NA

3/19/2010 Day 19 NA

3/20/2010 Day 20 NA

3/21/2010 Day 21 OFF 

3/22/2010 Day 22 OFF 

3/23/2010 Day 23 OFF 

3/24/2010 Day 24 OFF 

3/25/2010 Day 25 OFF 

3/26/2010 Day 26 OFF 

3/27/2010 Day 27 OFF 

3/28/2010 Day 28 OFF 

3/29/2010 Day 29 NA

3/30/2010 Day 30 NA
 for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)

NA 37 6156

NA 51 5904

NA 40 5784

NA 31 6025

NA 40 6068

NA 43 5883

NA 37 5438

NA 41 5582

NA 51 5374

NA 47 5149

NA 44 4907

NA 50 4989

NA 39 4973

NA 55 4956

NA 51 4808

NA 53 5020

NA 86 5217

NA 47 5092

NA 38 4673

NA 40 4626

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA 52 5505

NA 1207 5224
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)

5482 100696 wKscfh 0.95

5413 98734 wKscfh 0.95

5406 97828 wKscfh 0.94

No Data 99613 wKscfh 0.95

No Data 99750 wKscfh 0.96

5342 93171 wKscfh 0.96

4983 94601 wKscfh 0.96

5229 92391 wKscfh 0.95

5147 89069 wKscfh 0.96

4866 85956 wKscfh 0.95

4710 88035 wKscfh 0.96

4832 87333 wKscfh 0.95

4845 87898 wKscfh 0.94

4726 85797 wKscfh 0.94

4661 88910 wKscfh 0.95

4759 90259 wKscfh 0.96

4854 87742 wKscfh 0.96

4799 82140 wKscfh 0.95

4439 82454 wKscfh 0.95

4431 81319 wKscfh 0.96

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

No Data 93922 wKscfh 0.95

5007 92828 wKscfh 0.95
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)

122 3.9

122 3.9

121 4.0

121 4.0

122 4.0

121 4.0

121 4.3

122 4.1

121 4.1

122 4.3

122 4.4

122 4.3

122 4.3

122 4.4

122 4.4

123 4.3

122 4.3

121 4.3

121 4.5

121 4.5

OFF OFF

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

122 8.1

121 4.2
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

10.9 NA

10.9 NA

11.1 NA

10.9 NA

10.9 NA

10.8 NA

10.9 NA

10.8 NA

10.7 NA

10.5 NA

10.6 NA

10.6 NA

10.5 NA

10.4 NA

10.5 NA

10.7 NA

10.7 NA

10.5 NA

10.5 NA

10.3 NA

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

10.5 NA

10.6 NA
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)

735 767 1

732 762 1

727 762 1

727 747 1

713 752 1

718 748 1

665 733 1

698 721 1

689 719 1

651 681 1

630 674 1

641 681 1

647 666 1

633 656 1

623 672 1

639 686 1

654 673 1

645 675 1

590 620 1

583 564 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

695 725 1

688 717 1
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.2

68 1.2

68 1.2

68 1.2

68 1.3

68 1.2

68 1.2

68 1.2

68 1.2

68 1.2

68 1.2

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 0.7

68 1.2
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type

158 5.6 ammonia

179 5.5 ammonia

174 5.6 ammonia

174 5.6 ammonia

169 5.4 ammonia

147 5.4 ammonia

170 5.5 ammonia

143 5.5 ammonia

141 5.7 ammonia

133 5.4 ammonia

168 5.8 ammonia

163 5.7 ammonia

166 5.7 ammonia

159 5.7 ammonia

203 5.6 ammonia

176 5.6 ammonia

210 5.6 ammonia

208 5.4 ammonia

172 5.5 ammonia

194 5.4 ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

7 5.4 ammonia

152 5.6 ammonia
Sorbent Injection Rate (lb/hr)

687

704

715

697

681

738

756

811

707

688

638

644

664

634

608

658

651

643

610

576

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

31

35
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 031 - Unit 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 031 - Unit 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 031 - Unit 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

3/1/2010 Day 1 NA

3/2/2010 Day 2 NA

3/3/2010 Day 3 NA

3/4/2010 Day 4 NA

3/5/2010 Day 5 NA

3/6/2010 Day 6 NA

3/7/2010 Day 7 NA

3/8/2010 Day 8 NA

3/9/2010 Day 9 NA

3/10/2010 Day 10 NA

3/11/2010 Day 11 NA

3/12/2010 Day 12 NA

3/13/2010 Day 13 NA

3/14/2010 Day 14 NA

3/15/2010 Day 15 NA

3/16/2010 Day 16 NA

3/17/2010 Day 17 NA

3/18/2010 Day 18 NA

3/19/2010 Day 19 NA

3/20/2010 Day 20 NA

3/21/2010 Day 21 OFF 

3/22/2010 Day 22 OFF 

3/23/2010 Day 23 OFF 

3/24/2010 Day 24 OFF 

3/25/2010 Day 25 OFF 

3/26/2010 Day 26 OFF 

3/27/2010 Day 27 OFF 

3/28/2010 Day 28 OFF 

3/29/2010 Day 29 NA

3/30/2010 Day 30 NA
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)

NA 37 6156

NA 51 5904

NA 40 5784

NA 31 6025

NA 40 6068

NA 43 5883

NA 37 5438

NA 41 5582

NA 51 5374

NA 47 5149

NA 44 4907

NA 50 4989

NA 39 4973

NA 55 4956

NA 51 4808

NA 53 5020

NA 86 5217

NA 47 5092

NA 38 4673

NA 40 4626

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA OFF OFF 

NA 52 5505

NA 1207 5224
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)

5482 100696 wKscfh 0.95

5413 98734 wKscfh 0.95

5406 97828 wKscfh 0.94

No Data 99613 wKscfh 0.95

No Data 99750 wKscfh 0.96

5342 93171 wKscfh 0.96

4983 94601 wKscfh 0.96

5229 92391 wKscfh 0.95

5147 89069 wKscfh 0.96

4866 85956 wKscfh 0.95

4710 88035 wKscfh 0.96

4832 87333 wKscfh 0.95

4845 87898 wKscfh 0.94

4726 85797 wKscfh 0.94

4661 88910 wKscfh 0.95

4759 90259 wKscfh 0.96

4854 87742 wKscfh 0.96

4799 82140 wKscfh 0.95

4439 82454 wKscfh 0.95

4431 81319 wKscfh 0.96

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

OFF OFF OFF

No Data 93922 wKscfh 0.95

5007 92828 wKscfh 0.95
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)

122 3.9

122 3.9

121 4.0

121 4.0

122 4.0

121 4.0

121 4.3

122 4.1

121 4.1

122 4.3

122 4.4

122 4.3

122 4.3

122 4.4

122 4.4

123 4.3

122 4.3

121 4.3

121 4.5

121 4.5

OFF OFF

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

OFF OFF 

122 8.1

121 4.2
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

10.9 NA

10.9 NA

11.1 NA

10.9 NA

10.9 NA

10.8 NA

10.9 NA

10.8 NA

10.7 NA

10.5 NA

10.6 NA

10.6 NA

10.5 NA

10.4 NA

10.5 NA

10.7 NA

10.7 NA

10.5 NA

10.5 NA

10.3 NA

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

OFF OFF

10.5 NA

10.6 NA
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)

735 767 1

732 762 1

727 762 1

727 747 1

713 752 1

718 748 1

665 733 1

698 721 1

689 719 1

651 681 1

630 674 1

641 681 1

647 666 1

633 656 1

623 672 1

639 686 1

654 673 1

645 675 1

590 620 1

583 564 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

OFF OFF 1

695 725 1

688 717 1
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.3

68 1.2

68 1.2

68 1.2

68 1.2

68 1.3

68 1.2

68 1.2

68 1.2

68 1.2

68 1.2

68 1.2

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 OFF

68 0.7

68 1.2
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type

158 5.6 ammonia

179 5.5 ammonia

174 5.6 ammonia

174 5.6 ammonia

169 5.4 ammonia

147 5.4 ammonia

170 5.5 ammonia

143 5.5 ammonia

141 5.7 ammonia

133 5.4 ammonia

168 5.8 ammonia

163 5.7 ammonia

166 5.7 ammonia

159 5.7 ammonia

203 5.6 ammonia

176 5.6 ammonia

210 5.6 ammonia

208 5.4 ammonia

172 5.5 ammonia

194 5.4 ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

OFF OFF ammonia

7 5.4 ammonia

152 5.6 ammonia
Sorbent Injection Rate (lb/hr)

687

704

715

697

681

738

756

811

707

688

638

644

664

634

608

658

651

643

610

576

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

31

35