# Patent

## Title
Switch assembly having a mechanically actuated override

## Abstract

A method and apparatus for enabling reverse mow condition in a tractor comprises a switch assembly having an ignition switch that is rotatable through a plurality of positions, a housing for supporting the ignition switch, and an actuator movably located in the housing. The enabling of a reverse mow condition is achieved by displacing the actuator from a rest position to two separate and distinct positions.

## Background
CROSS REFERENCES TO RELATED APPLICATIONS
The following application is a divisional application that claims priority from U.S. application Ser. No. 11/731,685 filed Mar. 30, 2007 entitled SWITCH ASSEMBLY HAVING A MECHANICALLY ACTUATED OVERRIDE, now issued U.S. Pat. No. 7,629,543 that issued on Dec. 8, 2009, which is incorporated herein by reference in its entirety for all purposes.


FIELD OF THE INVENTION
The present disclosure relates generally to a switch assembly and, in particular, the present disclosure concerns a switch assembly designed to prevent an operator of a riding mower to mow in the reverse direction unless an override associated with the switch assembly is intentionally engaged.
BACKGROUND
Interlock circuits have been developed for lawn and garden tractors and similar vehicles that prevent these vehicles from being operated in an unsafe way. These interlock circuits typically include switches that are positioned to monitor various components of the lawn and garden tractor. Examples of components that may be monitored with switches include the seat, the clutch, the brake, the power take off, and the transmission. Switches used in interlock circuits typically include an elongated actuator that is linearly movable from a normal position to an actuated position. The states of the switches in the interlock circuit either indicate a safe condition or a potentially unsafe condition. If the states of the switches indicate a safe condition, the vehicle is allowed to continue to operate. If the states of the switches indicate an unsafe condition, the interlock circuit prevents continued operation of the vehicle or limits operation of one or more components of the vehicle.
SUMMARY
The present disclosure relates to a switch assembly enabling reverse mow condition in a tractor comprising a switch assembly having an ignition switch that can be rotated through a plurality of positions, a housing for supporting the ignition switch, and an actuator movably located in the housing. The enabling of a reverse mow condition is achieved by displacing the actuator from a rest position to two separate and distinct positions.
The present disclosure further relates to a switch assembly comprising a dial that is rotated in unison with an ignition switch through a plurality of positions, a housing for supporting the ignition switch, and an actuator moveable with respect to the housing. The reverse mow condition is achieved when the actuator is translated from a non-enabling position to an enabling position then rotating the dial from a non-enabling orientation to an enabling orientation.
The present disclosure also relates to a method for enabling a reverse mow condition in a tractor through a switch assembly comprising the steps of translating an actuator from a non-enabling position to an enabling position such that the actuator is substantially aligned with a switch for enabling a reverse mow condition. The method further comprises rotating the actuator from a non-enabling orientation to an enabling orientation such that the actuator engages the switch, thereby allowing a reverse mow condition.
The present disclosure yet further relates to a method of using a switch assembly for enabling a reverse mow condition in a tractor during or prior to moving in a reverse direction comprising the steps of translating an actuator from a non-enabling position to an enabling position such that the actuator is substantially aligned with a switch for enabling a reverse mow condition. The method further comprises the step of rotating the actuator from a non-enabling orientation to an enabling orientation while the actuator remains in the enabling position such that the actuator engages the switch, thereby allowing a reverse mow condition.
The present disclosure also yet further relates to a switch assembly for enabling a reverse mow condition for a tractor during or prior to moving in a reverse direction comprising a dial that is rotated in unison with an ignition switch through a plurality of positions, a housing for supporting the ignition switch, and an actuator moveable with respect to the dial. The actuator includes first and second ends. The switch assembly further comprises a plunger switch having a plunger that when depressed enables the tractor for a reverse mow condition and an inclined surface located at the first end of the actuator that graduates to an abutment on a side of the actuator opposite the inclined surface side on the first end. A reverse mow condition is enabled when the actuator is translated from non-enabling position to an enabling position and then rotating the dial from a non-enabling orientation to an enabling orientation.
These and other objects, advantages, and features of the exemplary embodiments are described in detail in conjunction with the accompanying drawings.



BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing and other features and advantages of the present invention will become apparent to one skilled in the art to which the present invention relates upon consideration of the following description of the invention with reference to the accompanying drawings, in which:
FIG. 1 is an illustration of a lawn and garden tractor;
FIG. 2 is a perspective view of a switch assembly secured to a lawn tractor panel, the switch assembly being constructed in accordance with one exemplary embodiment of the present invention;
FIG. 3 is an exploded assembly view of the switch assembly of FIG. 2;
FIG. 4 is an inverted perspective view of the switch assembly of FIG. 2;
FIG. 5 is a plan view of the switch assembly in an off first position;
FIG. 6 is a plan view of the switch assembly in a no reverse mow run second position;
FIG. 7 is a plan view of the switch assembly in a reverse mow run second position;
FIG. 8 is a plan view of the switch assembly in a third position depicting the first step of an override sequence illustrating an actuator located in an advanced position;
FIG. 9 is a plan view of the switch assembly in a no reverse mow run third position;
FIG. 10 is a plan view of the switch assembly in a start forth position;
FIG. 11 is a partial assembly view of the switch assembly including an actuator located in a reverse mow run position of FIG. 7;
FIG. 12 is a partial assembly view of the switch assembly including an actuator located in a no reverse mow run position of FIG. 6;
FIG. 13A is an isometric view of a working end of an actuator engaging a plunger during rotation of a dial from the position shown in FIG. 8 to the position shown in FIG. 7; and
FIG. 13B is a second isometric view of the working end of the actuator engaging the plunger of FIG. 13A during rotation of the dial from the position shown in FIG. 8 to the position shown in FIG. 7.



DETAILED DESCRIPTION OF THE DRAWINGS AND PREFERRED EMBODIMENTS
The present disclosure concerns an electro-mechanical ignition switch assembly 10 that is adapted to a lawn and garden tractor 12 or similar vehicle as illustrated in FIG. 1. The garden tractor 12 through the switch assembly 10 enables a blade 14 to rotate for cutting grass, foliage, and the like (a “mowing condition”) in a forward direction as indicated by arrow “F” in FIG. 1. The garden tractor 12 through the switch assembly 10 also enables the blade 14 to rotate for cutting grass, foliage, and the like (the mowing condition) in a reverse direction indicated by arrow “R” in FIG. 1. The enablement of the mowing condition whether in the forward or reverse direction is controlled by operation and design of the switch assembly 10. More specifically and as will be described below, the switch assembly 10 precludes a mowing condition in the reverse direction unless an override 100 in the switch assembly is intentionally engaged. The switch assembly 10 is shown as being mounted in a dash portion 16 of the tractor 12, but could be located anywhere on the tractor without departing from the spirit and scope of the claimed invention.
FIG. 2 illustrates an isometric view of the switch assembly 10 constructed in accordance with an exemplary embodiment of the present disclosure. The switch assembly 10 is shown in FIG. 2 as being attached through the dash portion 16. The switch assembly 10 includes a housing 18, a receptacle 20 for connecting electronics remotely located from the switch assembly 10, via ribbon cables or wiring harnesses (not shown). The switch assembly 10 further includes a plate 22 located just above and in contact with the cash portion 16. Located on a side of the dash portion 16 on top of the plate 22 is a retaining ring 24 for securing a dial 26 to the plate 22, which is integrally molded to the housing 18. Partially located within the dial 26 is an actuator 28. A key 30 is shown as being inserted into a key receiving housing 32 projecting from the surface of the dial 26.
FIG. 3 illustrates an exploded assembly view of the switch assembly 10. Further included in the switch assembly 10, as best seen in FIG. 3 is a four (4) position ignition switch 34 and a plunger switch 36. The plunger switch includes first and second ends 38 and 40, respectively. The receptacle 20 is connected to the first end 38 of the plunger switch 36 and provides several connectors 20a-20d for attaching to a wiring harness (not shown) as best seen in FIG. 4, which is a bottom view of the switch assembly 10. FIG. 4 illustrates the attachment of the ignition 34 and plunger switch 36 to the switch assembly 10. The plunger switch 36 and ignition switch 34 provide a snap connection with the housing 18 for ease of assembly, but could be any type of connection without departing from the spirit and scope of the claimed invention. A plunger 42 is moveably located and extending from the second end 40 of the plunger switch 36.
Referring again to FIG. 3, the ignition switch 34 includes first and second ends 44, 46 respectively, and extending from the second end 46 is a threaded projection 48. As an alternative embodiment, the threaded projection 48 is used to attach the ignition switch 34 to the housing 18. The threaded projection 48 passes through aperture 52 located in the housing 18 plate 22. The threaded projection 48 extends beyond the plate 22 into a through slot 54 of the actuator 28, which may use the projection 48 as a guide during movement of the actuator. The threaded projection 48 includes a key opening 56 for receiving the key 30 as it is inserted through a key slot 58 extending from the key projection housing 32 of the dial 26.
The housing 18 plate 22 includes a connecting port 60 for securing a corresponding hook 62 that is located about the perimeter of the retaining ring 24 for securing the ring to the plate 22, with the panel 16, dial 26, and actuator 28 positioned therebetween. Screws 63 further secure the ring 24 to the plate 22 by passing through openings 65 into two bosses 67 located about the perimeter of the retaining ring. The actuator 28 comprises a main body 64 having an engagement projection 66 extending from the top of the main body. A flange portion 68 projects about a side of the main body 64 and includes a status identifier 70, being for example some indicia or color located on the surface of the flange portion. The dial 26 further includes first and second openings 72, 74 corresponding to the engagement projection 66 and status identifier 70 that will be discussed further below. A spring 76 is positioned between the dial 26 and actuator 28 for biasing the actuator in a disengaged direction. The housing 18 plate 22 further includes a second aperture 78 for receiving the plunger 42 of the plunger switch 36 upon assembly. Parametrically positioned about the side of the housing 18 is a plurality of locking tabs 80 for securing the housing in a mating structure of the tractor 12 (not shown).
FIGS. 5-10 illustrate positions 1-4 of the ignition switch 34 and disengaged “A” and engaged “B” positions of the override 100 via actuator 28 as oriented from a plan view of the switch assembly 10. With respect to each figure, FIG. 5 illustrates position 1 of the ignition switch 34, (also referred to as an off position) in which tractor 12 and blade 14 are inoperable. The dial 26 is linked to the four position ignition switch 34 via key 30, which together rotate through the positions described below. During operation, the dial/key 26, 30 are rotated from position 1 through positions 2, 3 to a spring-returned position 4 (start position) shown in FIG. 10, which starts the engine of the tractor 12. The dial/key 26, 30 are then spring returned to position 3 (run position) as illustrated in FIG. 9. When the dial/key 26, 30 are in the run position 3, an operator of the tractor 12 can drive the tractor forward F, and in reverse R directions, but only obtains a mow condition (rotation of the blade 14) when moving in the forward direction F. Similarly, a run position 2 of the dial/key 26, 30 exists as illustrated in FIG. 6 allowing the operator of the tractor 12 to drive the tractor forward F, and in reverse R directions, but only obtains a mow condition (rotation of the blade 14) when moving in the forward direction F. Should the operator leave the seat of the tractor 12 or attempt to mow in reverse while the dial/key 26, 30, are in the run positions 2, 3 of FIGS. 6 and 9, the tractor engine will stall. The operator at anytime can rotate the dial/key 26, 30 back through position 2 to position to turn-off the engine of the tractor 12.
The override 100 is an assembly comprising the actuator 28, dial 26, housing plate 22, ignition switch 34, and plunger switch 36. The override 100 is engaged when it is desirable for the operator to enable a mow condition while the tractor is moving in a reverse direction R and requires two deliberate sequential actions by the operator in order to enable the mow condition in reverse. The initiation of the override 100 sequence must be started when the dial/key, 26, 30 is in the run position 3 of FIG. 9. The first action of the override 100 sequence is achieved by the operator's application of pressure to the projection 66 of the actuator 28, translating the actuator from position A of FIG. 9 to position B of FIG. 8. The translation of the projection 66 in the first action of the override 100 sequence is against a biased disengage position A attained by the spring 76. The second action of the override 100 sequence includes the rotation of the dial/key 26, 30 from run position 3 of FIG. 8 to the reverse mow enabling position 2 of FIG. 7 while maintaining the projection 66 of actuator 28 in the advanced B position. Once in the reverse mow enabling position 2 of FIG. 7, the actuator 28 is locked in the engaged reverse mow condition, enabling the rotation of the blade 14 while the tractor moves in the reverse direction R. The locking of the actuator 28 illustrated in FIG. 7 is achieved by a plurality of bosses 82 that extend from the housing plate 22, as best seen in FIG. 11, which is a partial assembly view depicting the actuator 28 in the reverse mow enabling position 2 of FIG. 7. The actuator 28 remains locked until the dial/key 26, 30 is rotated to positions 1, 3, or 4. When the actuator 28 is in position A and the dial/key 26, 30 are in position 2 shown in FIG. 6, the actuator includes a slot 84 for avoiding bosses 82 while in posit on 2 of FIG. 6 and during rotation, and further prevents the advancement of the actuator when located in position 2 of FIG. 6.
Upon translation of the projection 66 of the actuator 28 to position B, the status identifier 70 changes from a non-engaged visual identifier 90 (FIG. 9) to an engaged visual identifier 92 (FIGS. 7-8). As illustrated in the exploded assembly of FIG. 3, the non-engaged 90 and engaged 92 visual identifiers are on the surface of the flange 68 of the actuator 28 such that advancement of the projection 66 reflects a change from non-engaged 90 to engaged 92 in the identifier 70, as seen through an opening 74 of the dial 26. Further, the translation of the actuator 28 projection 66 to position B results in the displacement of the plunger switch 36 plunger 42 from the non-engaged run position 3 of FIG. 9 illustrated as position A in the partial assembly view of FIG. 12 to the engaged reverse mow enabling position 2 of FIG. 7 illustrated as position B in FIG. 11. The displacement of the plunger 42 provides electrical signals in the plunger switch 36, engaging the blade 14 and creating a mow condition in reverse through electrical connection 20a-20d via a wiring harness (not shown) connected to the receptacle 20.
The construction of the switch assembly 10 allows only for the displacement of the plunger 42 when the dial/key 26, 30 is rotated from the run position 3 of FIG. 8 to the reverse mow enabling position 2 of FIG. 7. This condition is achieved as a result of an incline 94 located in a working end 96 of the actuator 28 as illustrated in FIGS. 13A and 13B. As the dial/key 26, 30 is rotated from the run position 3 of FIG. 8 to the reverse mow enabling position 2 of FIG. 7, the incline 94 engages the plunger 42, depressing it from position A to position B as illustrated in FIGS. 12, 11, respectively. Opposite the incline 94 on the working end 96 of the actuator 28 is an abutment 98 that prevents the depression of the plunger 42 and advancement of the projection 66 of the actuator 28 should an attempt to engage the reverse mow enabling condition when rotating the dial/key 26, 30 from position 1 to position 2. Stated another way, advancing the actuator 28 in position 1 is precluded from rotation to the reverse mow enabling position 2 as a result of the abutment's 98 interference with the plunger 42. The design of the override 100 automatically disengages whenever the operator rotates the dial/key 26, 30 to any position from the reverse mow enabling position 2 illustrated in FIG. 7, including rotating the dial 26 to the off position 1 or start position 4.
During operation, should the operator rotate the dial 26 from the reverse mow enabling position 2 of FIG. 7 to position 1 or position 3, the plunger 42 extends outwardly from position B to position A of FIGS. 11, 12 disabling the reverse mow condition. Further, the reverse mow condition or forward mow condition becomes disabled if the operator would leave the seat of the tractor 12 independent of the dial/key 26, 30 position. Alternatively, the engine will turn-off if the operator would leave the seat of the tractor 12.
Such improvements, changes in positioning, and modifications within the skill of the art are intended to be covered by the appended claims. Further, the invention as a whole has been described with a certain degree of particularity, it should be understood that various changes can be made by those skilled in the art without departing from the scope of the invention hereinafter claimed.

## Claims

1. A method for enabling a reverse mow condition in a tractor through an ignition switch assembly having a dial rotatable into a number of orientations for controlling operation of a tractor motor comprising the steps of:
inserting a key into the ignition switch for starting said motor;
moving the dial to a specified orientation for enabling the reverse mow condition;
translating a reverse mow actuator independent of the rotation of the dial along a path of travel from a non-enabling position to an enabling position that aligns the reverse mow actuator with a plunger switch for enabling a reverse mow condition; and
rotating said reverse mow actuator and dial from a non-enabling orientation to an enabling orientation such that said reverse mow actuator engages said plunger switch, thereby allowing a reverse mow condition.

2. The method of claim 1 further comprising the step of depressing said plunger switch with an inclined surface located at the end of the actuator during the step of rotating said actuator from said non-enabling orientation to said enabling orientation while the actuator is located in the enabling position.

3. The method of claim 1 further comprising the step of maintaining said actuator in the enabling position while located in the enabling orientation by a locking mechanism.

4. A method of using a switch assembly for enabling a reverse mow condition in a tractor during or prior to moving in a reverse direction comprising the steps of:
inserting a key into an ignition switch;
subsequent to the insertion of said key, translating an actuator independently from said ignition switch from a non-enabling position to an enabling position such that the actuator is substantially aligned with a plunger switch for enabling a reverse mow condition; and
rotating said actuator from a non-enabling orientation to an enabling orientation while the actuator remains in the enabling position such that said actuator engages said plunger switch, thereby allowing a reverse mow condition.

5. The method of claim 4 further comprising the step of depressing said plunger switch with an inclined surface located at the end of the actuator during the step of rotating said actuator from said non-enabling orientation to said enabling orientation while the actuator is located in the enabling position.

6. The method of claim 4 further comprising the step of maintaining said actuator in the enabling position while located in the enabling orientation by a locking mechanism.

7. The method of claim 4 further comprising the step of terminating a reverse mowing condition by rotating said actuator in any direction away from the enabling orientation while in the enabling position.

8. A method of enabling a reverse mow condition for a tractor having a motor for propelling the tractor comprising the steps of:
mounting an ignition switch dial to the tractor and rotating the dial in unison with an ignition switch through a plurality of orientations;
providing an actuator selectively moveable with respect to said dial for allowing a reverse mow condition when said actuator is translated from a non-enabling position to an enabling position;
inhibiting movement of the actuator to the enabling position in all but a selected one orientation of the plurality of orientations; and
after moving the actuator to the enabling position rotating said dial from the selected one orientation to actuate a reverse mow enabling switch.

9. The method of claim 8 wherein the actuator depresses a plunger switch coupled to the switch assembly that when depressed enables a reverse mow condition.

10. The method of claim 9 further comprising depressing said plunger switch with an inclined surface located on said actuator.

11. The method of claim 8 further comprising the step of engaging a plunger with an inclined surface on an end of said actuator while the actuator is in said enabling position and while said actuator is being rotated to an enabling orientation such that the plunger becomes engaged.

12. The method of claim 8 further comprising the step of maintaining said actuator in the enabling position while located in the enabling orientation by a locking mechanism.

13. The method of claim 8 further comprising the step of terminating the reverse mow condition by rotating said dial in any direction away from the enabling orientation.

14. A method for enabling a reverse mow condition in a tractor through a switch assembly comprising the steps of:
positioning an actuator over a rotatable ignition switch;
translating said actuator independently from said ignition switch along a first plane from a non-enabling position to an enabling position such that the actuator is substantially aligned with a plunger switch for enabling a reverse mow condition; and
rotating said actuator and ignition switch along said first plane from a non-enabling orientation to an enabling orientation such that an inclined plane on said actuator engages said plunger switch causing translation of the plunger switch along a second plane transverse to said first plane, thereby allowing a reverse mow condition.

15. The method of claim 14 further comprising the step of maintaining said actuator in the enabling position while located in the enabling orientation by a locking mechanism comprising at least one boss coacting with said actuator at a first end of said actuator opposite a second end of said actuator comprising said inclined plane.

16. A method for enabling a reverse mow condition in a tractor through a switch assembly comprising the steps of:
translating an actuator independently from an ignition switch for starting said tractor along a plane from a non-enabling position to an enabling position such that the actuator is substantially aligned with a plunger switch for enabling a reverse mow condition;
rotating said actuator along said plane from a non-enabling orientation to an enabling orientation such that said actuator engages said plunger switch, thereby allowing a reverse mow condition; and
terminating the reverse mow condition by rotating said actuator in any direction away from the enabling orientation.

17. A method of using a switch assembly for enabling a reverse mow condition in a tractor during or prior to moving in a reverse direction comprising the steps of:
inserting a key into an ignition switch in a direction defining a first plane;
translating an actuator independently from said ignition switch along a second plane transverse to said first plane from a non-enabling position to an enabling position such that the actuator is substantially aligned with a plunger switch for enabling a reverse mow condition;
rotating said actuator along said second plane from a non-enabling orientation to an enabling orientation while the actuator remains in the enabling position such that said actuator engages said plunger switch, thereby allowing a reverse mow condition; and
terminating the reverse mow condition by rotating said actuator in any direction away from the enabling orientation.