FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

217/782-2113

CLEAN AIR ACT PERMIT PROGRAM (CAAPP) PERMIT

and

TITLE I PERMIT1

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Tim Kinsley

1914 White Oak lane

Dixon, Illinois 61021

Application No.: 95090025 I.D. No.: 103806AAC

Applicant’s Designation: Date Received: September 6, 1995

Operation of: Portland cement Manufacturing

Date Issued: TO BE DETERMINED Expiration Date2: DATE

Source Location: 1914 White Oak lane, Dixon, Lee County

Responsible Official: Tim Kinsley

This permit is hereby granted to the above-designated Permittee to OPERATE

Portland cement Manufacturing Plant, pursuant to the above referenced permit

application. This permit is subject to the conditions contained herein.

If you have any questions concerning this permit, please contact Mangu Patel

at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:MJP:psj

cc: Illinois EPA, FOS, Region 2

USEPA

1

This permit may contain terms and conditions which address the applicability, and

compliance if determined applicable, of Title I of the Clean Air Act and regulations

promulgated thereunder, including 40 CFR 52.21 - federal Prevention of Significant

Deterioration (PSD) and 35 IAC Part 203 - Major Stationary Sources Construction and

Modification. Any such terms and conditions are identified within the permit.

2

Except as provided in condition 8.7 of this permit.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

2

TABLE OF CONTENTS

PAGE

1.0 SOURCE IDENTIFICATION 4

1.1 Source

1.2 Owner/Parent Company

1.3 Operator

1.4 General Source Description

2.0 LIST OF ABBREVIATIONS/ACRONYMS USED IN THIS PERMIT 6

3.0 INSIGNIFICANT ACTIVITIES 8

3.1 Identification of Insignificant Activities

3.2 Compliance with Applicable Requirements

3.3 Addition of Insignificant Activities

4.0 SIGNIFICANT EMISSION UNITS AT THIS SOURCE 10

5.0 OVERALL SOURCE CONDITIONS 13

5.1 Source Description

5.2 Applicable Regulations

5.3 Non-Applicability of Regulations of Concern

5.4 Source-Wide Operational and Production Limits and Work

Practices

5.5 Source-Wide Emission Limitations

5.6 General Recordkeeping Requirements

5.7 General Reporting Requirements

5.8 General Operational Flexibility/Anticipated Operating

Scenarios

5.9 General Compliance Procedures

6.0 NOT APPLICABLE TO THIS PERMIT 19

7.0 UNIT SPECIFIC CONDITIONS 20

7.1 Unit 01 Crushing plant

7.2 Unit 02 Cement plant

7.3 Unit 03 Natural Gas Fired Generators

7.4 Unit 04 Fugitive emissions

8.0 GENERAL PERMIT CONDITIONS 45

8.1 Permit Shield

8.2 Applicability of Title IV Requirements

8.3 Emissions Trading Programs
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3

PAGE

8.4 Operational Flexibility/Anticipated Operating Scenarios

8.5 Testing Procedures

8.6 Reporting Requirements

8.7 Obligation to Comply with Title I Requirements

9.0 STANDARD PERMIT CONDITIONS 51

9.1 Effect of Permit

9.2 General Obligations of Permittee

9.3 Obligation to Allow Illinois EPA Surveillance

9.4 Obligation to Comply with Other Requirements

9.5 Liability

9.6 Recordkeeping

9.7 Annual Emissions Report

9.8 Requirements for Compliance Certification

9.9 Certification

9.10 Defense to Enforcement Actions

9.11 Permanent Shutdown

9.12 Reopening And Reissuing Permit For Cause

9.13 Severability Clause

9.14 Permit Expiration and Renewal

10.0 ATTACHMENTS

10.1 Attachment 1 – Applicable New Source Performance

standards (NSPS)

1-1

10.2 Attachment 2 - Applicable National Emission Standards

for Hazardous Air Pollutants (NESHAP)

2-1

10.3 Attachment 3 - Applicable Regulations from 35 Illinois

Administrative Code, Subtitle B: Air

Pollution, Chapter I: Pollution Control

Board

3-1

10.4 Attachment 4 - State Construction and Operating Permits 4-1

10.5 Attachment 5 - Example Certification by a Responsible

Official

5-1

10.6 Attachment 6 - Guidance on Revising This Permit 6-1

10.7 Attachment 7 – Form 199-CAAPP, Application For

Construction Permit (For CAAPP Sources

Only)

7-1

10.8 Attachment 8 - Guidance on Renewing This Permit 8-1
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4

1.0 SOURCE IDENTIFICATION

1.1 Source

Dixon-Marquette Cement, Inc.

1914 White Oak Lane

Dixon, Illinois 61021

815-284-3357

I.D. No.: 103806AAC

Standard Industrial Classification: 3241, Cement Manufacturing

1.2 Owner/Parent Company

Dixon-Marquette Cement, Inc.

1914 White Oak Lane

Dixon, Illinois 61021

1.3 Operator

Dixon-Marquette Cement, Inc.

1914 White Oak Lane

Dixon, Illinois 61021

Tim Kinsley

815-284-3357

1.4 General Source Description

The important steps in the production of Portland cement are as

follows:

 Raw material processing (crushing and screening);

 Raw material preparation (proportioning and grinding);

 Raw material mixing and blending to create kiln feed;

 Pyroprocessing of the kiln feed to form Portland cement

clinkers;

 Clinker cooling and storage;

 Finish milling (grinding clinker to form Portland cement); and

 Packaging and shipment of Portland cement.

Raw materials, consisting mainly of limestone, are trucked to a

designed crushing facility, near the quarry, where the material

undergoes both a primary and secondary crushing operation. After

achieving the desired size, the material is moved through a

series of conveyors to the raw milling process where it is dried,

ground, proportioned, and prepared for pyroprocessing. Depending

on market conditions, not all raw material undergoes the raw
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

5

milling process but instead is either sold as construction

aggregates or conveyed to storage piles.

Prior to raw milling, the material is mixed with clay and sand.

During raw milling the mixture is ground to the appropriate size

for pyroprocessing. This homogeneous mixture is referred to as

kiln feed.

The prepared kiln feed is fed to one of four pyroprocessing

systems; each including a rotary kiln. Three of the four also

utilize preheater to enhance thermal efficiency.

The rotary kiln is the heart of the Portland cement process since

the chemical reactions necessary to produce Portland cement take

place here. The rotary kiln is a slightly inclined, slowly

rotating steel tube that is lined with refractory material. The

rotation of the kiln causes the solid materials to be slowly

transported downhill from the feed end. Fuel (a mixture of coal

and coke) is supplied at the lower or discharge end. The hot,

gaseous combustion products move countercurrent to the material

flow, thereby transferring heat to the solids in the kiln.

The product of the rotary kiln is somewhat glassy and spherical

mass known as clinker. After cooling, the clinker is either

stored for future use or mixed with gypsum and a grinding aid and

ground in the finish mill to produce Portland cement.

The Portland cement is then conveyed to storage silos where it

will remain until either shipped in bulk or packaged and shipped

in paper bags. Shipping methods include truck and rail.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

6

2.0 LIST OF ABBREVIATIONS/ACRONYMS USED IN THIS PERMIT

Act Illinois Environmental Protection Act [415 ILCS 5/1 et seq.]

AP-42 Compilation of Air Pollutant Emission Factors, Volume 1,

Stationary Point and Other Sources (and Supplements A

through F), USEPA, Office of Air Quality Planning and

Standards, Research Triangle Park, NC 27711

ACMA Alternative Compliance Market Account

ATUs Allotment Trading Units

BAT Best Available Technology

Btu British thermal unit

°C Degrees Celsius

CAA Clean Air Act [42 U.S.C. Section 7401 et seq.]

CAAPP Clean Air Act Permit Program

CAM Compliance Assurance Monitoring

CFR Code of Federal Regulations

CO Carbon Monoxide

Cm Centimeter

ERMS Emission Reduction Market System

°F Degrees Fahrenheit

Ft2 Feet square

ft3 Cubic foot

gal Gallon

Gm Gram

HAP Hazardous Air Pollutant

Hp Horse power

hr Hour

IAC Illinois Administrative Code

I.D. No. Identification Number of Source, assigned by Illinois EPA

Illinois EPA Illinois Environmental Protection Agency

In Inch

°K degrees Kelvin

Kg kilo gram

KW Kilowatts

kpa Kilopascals

lb Pound

MACT Maximum Available Control Technology

mmcf Million cubic feet

MG Mega Gram

M Meter

mmBtu Million British thermal units

mmHg Millimeters of mercury

mo Month

MW Mega Watts

NOx Nitrogen Oxides

NSPS New Source Performance Standards
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

7

OM Organic Material

PM Particulate Matter

PM10 Particulate matter with an aerodynamic diameter less than or

equal to a nominal 10 microns as measured by applicable test

or monitoring methods

ppm parts per million

PSD Prevention of Significant Deterioration

psia Pounds per square inch absolute

RMP Risk Management Plan

scf Standard cubic foot

SO2 Sulfur Dioxide

T Ton

T1 Title I - identifies Title I conditions that have been

carried over from an existing permit

T1N Title I New – identifies Title I conditions that are being

established in this permit

T1R Title I Revised – identifies Title I conditions that have

been carried over from an existing permit and subsequently

revised in this permit

USEPA United States Environmental Protection Agency

VOL Volatile Organic Liquid

VOM Volatile Organic Material

wt. Weight

yr Year
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

8

3.0 INSIGNIFICANT ACTIVITIES

3.1 Identification of Insignificant Activities

The following activities at the source constitute insignificant

activities as specified in 35 IAC 201.210:

3.1.1 Activities determined by the Illinois EPA to be

insignificant activities, pursuant to 35 IAC 201.210(a)(1)

and 201.211, as follows:

1 Control room comfort heater Natural Gas 550,000

Btu/hr

1 Natural gas fired boiler for winter use 4.6

mmBtu/hr

3.1.2 Activities that are insignificant activities based upon

maximum emissions, pursuant to 35 IAC 201.210(a)(2) or

(a)(3), as follows:

3.1.3 Activities that are insignificant activities based upon

their type or character, pursuant to 35 IAC 201.210(a)(4)

through (18), as follows:

Number of

Activities Activity Description

35 IAC

Regulatory

Citation

1 Control room comfort heater

Natural Gas 550,000 Btu/hr

201.210(a)(4A)

1 Control room comfort heater

Oil fired 500,000 Btu/hr

201.210(a)(4B)

1 Quarry garage heater, Used oil

260,000 Btu/hr

201.210(a)(4B)

3.1.4 The Permittee has activities that are considered

insignificant activities pursuant to 35 IAC 201.210(b).

3.2 Compliance with Applicable Requirements

Insignificant activities are subject to applicable requirements

notwithstanding status as insignificant activities. In

particular, in addition to regulations of general applicability,

such as 35 IAC 212.301 and 212.123 (Condition 5.2.2), the

Permittee shall comply with the following requirements, as

applicable:
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

9

3.2.1 For each cold cleaning degreaser, the Permittee shall

comply with the applicable equipment and operating

requirements of 35 IAC 215.182, 218.182, or 219.182.

3.2.2 For each particulate matter process emission unit, the

Permittee shall comply with the applicable particulate

matter emission limit of 35 IAC 212.321 or 212.322. For

example, the particulate matter emissions from a process

emission unit shall not exceed 0.55 pounds per hour if the

emission unit’s process weight rate is 100 pounds per hour

or less, pursuant to 35 IAC 266.110.

3.2.3 For each organic material emission unit that uses organic

material, e.g., a mixer or printing line, the Permittee

shall comply with the applicable VOM emission limit of 35

IAC 215.301, 218.301, or 219.301, which requires that

organic material emissions not exceed 8.0 pounds per hour

or do not qualify as photochemically reactive material as

defined in 35 IAC 211.4690.

3.3 Addition of Insignificant Activities

3.3.1 The Permittee is not required to notify the Illinois EPA

of additional insignificant activities present at the

source of a type that is identified in Condition 3.1,

until the renewal application for this permit is

submitted, pursuant to 35 IAC 201.212(a).

3.3.2 The Permittee must notify the Illinois EPA of any proposed

addition of a new insignificant activity of a type

addressed by 35 IAC 201.210(a) and 201.211 other than

those identified in Condition 3.1, pursuant to Section

39.5(12)(b) of the Act.

3.3.3 The Permittee is not required to notify the Illinois EPA

of additional insignificant activities present at the

source of a type identified in 35 IAC 201.210(b).
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

10

4.0 SIGNIFICANT EMISSION UNITS AT THIS SOURCE

Emission

Unit

Plant emission

unit

Description

Truck dump (TD-2)

Apron conveyor feeder (13-003)

Primary crusher (13-005)

Apron feeder (13-006)

Conveyor belt (13-007)

Secondary crusher (13-008)

Conveyor belt (13-009)

Vibrating screen (13-010)

Vibrating screen (13-011)

Conveyor belt (13-016)

Conveyor belt (13-017)

Conveyor belt (13-012)

Truck dump (TD-1)

Apron conveyor feeder (C1)

Primary crusher (C)

Conveyor belts (3,4,7)

Secondary crusher (H)

Three deck screens (F,G)

01 Crushing plant

Conveyor belts (5,6,9,10)

Feed/recirculating elevator #1 (21-033)

Air separator #1 (21-036)

Air separator #2 (21-136)

Raw mill #2 & air furnace 1 unit (7.3

mmBtu/hr) (21-139)

Feed/recirculating elevator #2 (21-133)

Raw mill #1 and

#2

Raw mill #2 & air furnace 2 units (14

mmBtu/hr) (21-040)

Homogenization silos #1 & #2 (HS-1,

HS-2)

Homogenization silos #3 (HS-3)

Bucket elevator #1, #2 (21-225 &

21-226)

Kiln feeder #1 (21-230)

Kiln feeder #2 (21-232)

Kiln feeder #3 (21-234)

Homogenizing &

kiln feed

distribution

Kiln feeder #4 (21-236)

Regrind mill #1 (41-412)

Regrind mill separator #1 (41-416)

Crushed stone silo (CSS-1)

Cement silo (CS-1)

Regrind mill #2 (41-435)

Regrind mill separator #2 (41-439)

02

Regrind mill

Crushed stone silo (CSS-2)
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

11

Emission

Unit

Plant emission

unit

Description

Regrind mill

(Continued)

Cement silo (CS-2)

Large cement silos #1-#6 and Small

cement silos #7-#14 (CS-3)

Masonary silos #15-#18 (MS)

Bulk loading tank (West)

Old bulk loading silo (BLS-1)

Old bulk loading silo (BLS-2)

New bulk loading silo (BLS-3)

New bulk loading silo (BLS-4)

Old truck/rail loadout-east ((L-1)

Old truck/rail loadout-west ((L-2)

New truck/rail loadout-east ((L-3)

New truck/rail loadout-west ((L-4)

Cement pump (81-014)

Cement silos

Side spouts on silo (11) (SS-1)

Bucket elevator #1 (81-153)

Packer feeder & packing machine #3

(81-150 ,151)

Bucket elevator #4 (81-161)

Packer feeder & packing machine #4

(81-158 ,159)

Bucket elevator #5 (81-168)

Packer feeder & packing machine #5

(81-165 ,166)

Bucket elevator #6 (81-175)

Packer feeder & packing machine #6

(81-172 ,173)

Bucket elevator #7 (81-182)

Packer feeder & packing machine

#7(81-179 ,180)

Bucket elevator #2(81-189)

Packer feeder & packing machine #8

(81-186 ,187)

Colored mortar silo (CMS-1)

Hopper Blender/Packer #1 (PM-1)

Cement and

colored mortar

packing

Hopper Blender/Packer #2 (PM-2)

Clinker elevator #4 West (32-314)

Clinker elevator #4 East (32-313)

Clinker belt #4 (32-316)

Clinker elevator (CE-1)

Clinker transfer belt (32-140)

Clinker transfer belt (32-141)

Clinker reclaim hopper (32-536)

02

(Cont.)

Clinker

handling

Vibrator feeder (32-537)
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

12

Emission

Unit

Plant emission

unit

Description

Transfer belt (32-538)

Transfer belt (32-539)

Conveyor belt (32-503)

Conveyor belt (32-504)

Vibrator feeder (32-502)

Clinker

handling

(Continued)

Coal hopper (32-501)

Clinker cooler #1 (32-015)

Clinker cooler #2 (32-118)

Clinker cooler #3 (32-131)

Clinker cooler

Clinker cooler #4 (32-302)

Finish mill #1 (41-220) with separator

#1 (41-023)

Finish mill #2 (41-073) with separator

#2 (41-086)

Finish mill #3 (41-204) with separator

#3 (41-220)

Finish mill #4 (41-313) with separator

#4 (41-338)

Rod mill (41-307)

Finish mills

Bucket elevator (41-309)

Rotary kiln #1 with preheater (32-100)

Rotary kiln #2 with preheater (32-113)

Rotary kiln #3 with preheater (32-026)

02

(Cont.)

Kilns

Rotary kiln #4 with preheater (32-250)

03 Generator Caterpillar engines G.1-6

04 Fugitive Fugitive emission sources
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

13

5.0 OVERALL SOURCE CONDITIONS

5.1 Source Description

5.1.1 This permit is issued based on the source requiring a

CAAPP permit as a major source of NOx, PM and SO2

emissions.

5.1.2 This permit is issued based on the source not being a

major source of HAPs

5.2 Applicable Regulations

5.2.1 Specific emission units at this source are subject to

particular regulations as set forth in Section 7 (UnitSpecific Conditions) of this permit.

5.2.2 In addition, emission units at this source are subject to

the following regulations of general applicability:

a. No person shall cause or allow the emission of

fugitive particulate matter from any process,

including any material handling or storage activity,

that is visible by an observer looking generally

overhead at a point beyond the property line of the

source unless the wind speed is greater than 40.2

kilometers per hour (25 miles per hour), pursuant to

35 IAC 212.301 and 212.314.

b. No person shall cause or allow the emission of smoke

or other particulate matter, with an opacity greater

than 30 percent, into the atmosphere from any

emission unit other than those emission units subject

to the requirements of 35 IAC 212.122, pursuant to 35

IAC 212.123(a), except as allowed by 35 IAC

212.123(b) and 212.124.

5.2.3 Ozone Depleting Substances

The Permittee shall comply with the standards for

recycling and emissions reduction of ozone depleting

substances pursuant to 40 CFR Part 82, Subpart F, except

as provided for motor vehicle air conditioners in Subpart

B of 40 CFR Part 82:

a. Persons opening appliances for maintenance, service,

repair, or disposal must comply with the required

practices pursuant to 40 CFR 82.156.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

14

b. Equipment used during the maintenance, service,

repair, or disposal of appliances must comply with

the standards for recycling and recovery equipment

pursuant to 40 CFR 82.158.

c. Persons performing maintenance, service, repair, or

disposal of appliances must be certified by an

approved technician certification program pursuant to

40 CFR 82.161.

5.2.4 Risk Management Plan

Should this stationary source, as defined in 40 CFR

Section 68.3, become subject to the Accidental Release

Prevention regulations in 40 CFR Part 68, then the owner

or operator shall submit [40 CFR 68.215(a)(2)(i) and

(ii)]:

a. A compliance schedule for meeting the requirements of

40 CFR Part 68 by the date provided in 40 CFR

68.10(a); or

b. A certification statement that the source is in

compliance with all requirements of 40 CFR Part 68,

including the registration and submission of the Risk

Management Plan (RMP), as part of the annual

compliance certification required by 40 CFR Part 70

or 71.

5.2.5 a. Should this stationary source become subject to a

regulation under 40 CFR Parts 60, 61, or 63, or 35

IAC after the date issued of this permit, then the

owner or operator shall, in accordance with the

applicable regulation(s), comply with the applicable

requirements by the date(s) specified and shall

certify compliance with the applicable requirements

of such regulation(s) as part of the annual

compliance certification, as required by 40 CFR Part

70 or 71.

b. No later than upon the submittal for renewal of this

permit, the owner or operator shall submit, as part

of an application, the necessary information to

address either the non-applicability of, or

demonstrate compliance with all applicable

requirements of any potentially applicable regulation

which was promulgated after the date issued of this

permit.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

15

5.2.6 Episode Action Plan

a. The source is required to have an episode action plan

pursuant to 35 IAC 244.142, the Permittee shall

maintain at the source and have on file with the

Illinois EPA a written episode action plan (plan) for

reducing the levels of emissions during yellow

alerts, red alerts, and emergencies, consistent with

safe operating procedures. The plan shall contain

the information specified in 35 IAC 244.144.

b. The Permittee shall immediately implement the

appropriate steps described in this plan should an

air pollution alert or emergency be declared.

c. If a change occurs at the source which requires a

revision of the plan (e.g., operational change,

change in the source contact person), a copy of the

revised plan shall be submitted to the Illinois EPA

for review within 30 days of the change. Such plans

shall be further revised if disapproved by the

Illinois EPA.

d. For sources required to have a plan pursuant to 35

IAC 244.142, a copy of the original plan and any

subsequent revisions shall be sent to Illinois EPA,

Compliance Section.

5.2.8 CAM Plan

This stationary source has a pollutant-specific emissions

unit that is subject to 40 CFR Part 64, Compliance

Assurance Monitoring (CAM) for Major Stationary Sources.

The source must submit a CAM plan for each affected

pollutant-specific emissions unit upon application for

renewal of the initial CAAPP permit, or upon a significant

modification to the CAAPP permit for the construction or

modification of a large pollutant-specific emissions unit

which has the potential post-control device emissions of

the applicable regulated air pollutant that equals or

exceeds major source threshold levels.

5.3 Non-Applicability of Regulations of Concern

None
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

16

5.4 Source-Wide Operational and Production Limits and Work Practices

In addition to the source-wide requirements in the Standard

Permit Conditions in Section 9, the Permittee shall fulfill the

following source-wide operational and production limitations

and/or work practice requirements:

None

5.5 Source-Wide Emission Limitations

5.5.1 Permitted Emissions for Fees

The annual emissions from the source, not considering

insignificant activities as addressed by Section 3.0 of

this permit, shall not exceed the following limitations.

The overall source emissions shall be determined by adding

emissions from all emission units. Compliance with these

limits shall be determined on a calendar year basis.

These limitations (Condition 5.5.1) are set for the

purpose of establishing fees and are not federally

enforceable.

Permitted Emissions of Regulated Pollutants

Pollutant Tons/Year

Volatile Organic Material (VOM) 27.1

Sulfur Dioxide (SO2) 1245.1

Particulate Matter (PM) 2392.9

Nitrogen Oxides (NOx) 1766.9

HAP, not included in VOM or PM

Total 5432.0

5.5.2 Emissions of Hazardous Air Pollutants

This permit is issued based on the emissions of HAPs as

listed in Section 112(b) of the CAA not being equal to or

exceeding 10 tons per year of a single HAP or 25 tons per

year of any combination of such HAPs, so that this source

is considered a minor source for HAPs.

5.5.3 Other Source-Wide Emission Limitations

Other source-wide emission limitations are not set for

this source pursuant to either the federal rules for

Prevention of Significant Deterioration (PSD), 40 CFR

52.21, Illinois EPA rules for Major Stationary Sources

Construction and Modification, 35 IAC Part 203, or Section

502(b)(10) of the CAA. However, there may be unit
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

17

specific emission limitations set forth in Section 7 of

this permit pursuant to these rules.

5.6 General Recordkeeping Requirements

5.6.1 Emission Records

The Permittee shall maintain records of the following

items for the source to demonstrate compliance with

Condition 5.5.1, pursuant to Section 39.5(7)(b) of the

Act:

Total annual emissions on a calendar year basis for the

emission units covered by Section 7 (Unit Specific

Conditions) of this permit.

5.6.5 Records for Operating Scenarios

N/A

5.6.6 Retention and Availability of Records

a. All records and logs required by this permit shall be

retained for at least five years from the date of

entry (unless a longer retention period is specified

by the particular recordkeeping provision herein),

shall be kept at a location at the source that is

readily accessible to the Illinois EPA or USEPA, and

shall be made available for inspection and copying by

the Illinois EPA or USEPA upon request.

b. The Permittee shall retrieve and print, on paper

during normal source office hours, any records

retained in an electronic format (e.g., computer) in

response to an Illinois EPA or USEPA request for

records during the course of a source inspection.

5.7 General Reporting Requirements

5.7.1 General Source-Wide Reporting Requirements

The Permittee shall promptly notify the Illinois EPA,

Compliance Section, of deviations of the source with the

permit requirements as follows, pursuant to Section

39.5(7)(f)(ii) of the Act. Reports shall describe the

probable cause of such deviations, and any corrective

actions or preventive measures taken.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

18

5.7.2 Annual Emissions Report

The annual emissions report required pursuant to Condition

9.7 shall contain emissions information for the previous

calendar year.

5.8 General Operational Flexibility/Anticipated Operating Scenarios

N/A

5.9 General Compliance Procedures

5.9.1 General Procedures for Calculating Emissions

Compliance with the source-wide emission limits specified

in Condition 5.5 shall be based on the recordkeeping and

reporting requirements of Conditions 5.6 and 5.7, and

compliance procedures in Section 7 (Unit Specific

Conditions) of this permit.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

19

6.0 NOT APPLICABLE TO THIS PERMIT
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

20

7.0 UNIT SPECIFIC CONDITIONS

7.1 Unit 01 – Quarry Crushing System

7.1.1 Description

Quarry Crushing Operation:

In the quarry crushing operation, excavated limestone is

dumped via truck onto an apron feeder. Limestone emitted

as fugitive dust, occurs when the trucks dump. If the

limestone is not received wet enough from the quarry,

water can be sprayed on the material to prevent serious

dusting. The limestone is then fed to the primary

crusher. At the primary crusher, particulate-matter is

emitted. The “Primary Quarry Crushing System” emissions

will be controlled by a jet pulse fabric filter (#DC-1).

The crushed limestone is then screened for size. All

material of the appropriate size will be delivered through

a series of conveyors to the raw milling area. The

screening and material handling operations emit

particulate matter. Again, the “Primary Quarry Screening

and Handling System” emissions will be controlled by two

jet pulse fabric filters (#DC-2 and #DC-3). A back-up

water spray system is available to control dust in case of

fabric filter failure. Other purchase pre-crushed and

screened material will be fed into the old secondary

crushing system (crusher and screens have been removed)

for transfer to the milling area. The secondary handling

operations emit particulate matter. All particulatematter emissions generated by the secondary operations

handling equipment are uncontrolled.

7.1.2 List of Emission Units and Pollution Control Equipment

Crushing

system Description

Emission Control

Equipment

Truck dump (TD-2) --

Apron conveyor feeder

(13-003)

--

Primary crusher (13-005) Wet suppression

Apron feeder (13-006) --

Conveyor belt (13-007) --

Secondary crusher (13-008) Dust collector

(DC-10)

Conveyor belt (13-009) --

Vibrating screen (13-010) --

Standby

Vibrating screen (13-011) --
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

21

Crushing

system Description

Emission Control

Equipment

Conveyor belt (13-016) --

Conveyor belt (13-017) --

Standby

(Cont.)

Conveyor belt (13-012) --

Truck dump (TD-1) --

Apron conveyor feeder (C1) --

Primary crusher (C) Dust collector

(DC-1)

Conveyor belts (3,4,7) --

Secondary crusher (H) Dust collector

(DC-2)

Three deck screens (F,G) Dust collector

Active

Conveyor belts (5,6,9,10) --

Note: The application does not provide information on date

of construction of the above equipment. The

operating permit #72120834 indicates applicability

of 40 CFR 60 Subparts A and OOO -- Standards of

Performance for Nonmetallic Mineral Processing

Plants and 40 CFR 52.21, Prevention of Significant

Deterioration (PSD) (See Attachment 4).

7.1.3 Applicability Provisions and Applicable Regulations

a. An “affected aggregate crushing” for the purpose of

these unit-specific conditions is an emission unit

described in conditions 7.1.1 and 7.1.2.

b. The affected aggregate crushing is subject to the

emission limits identified in Condition 5.2.2.

c. The affected aggregate crushing is subject to 40 CFR

60 Subparts A and OOO--Standards of Performance for

Nonmetallic Mineral Processing Plants. The Illinois

EPA is administering NSPS in Illinois on behalf of

the USEPA under a delegation agreement. This

regulation is attached hereto and incorporated herein

by reference (see Attachment 1).

d. The affected aggregate crushing is subject to 35 IAC

Part 212 Subpart L, Particulate Matter Emissions From

Process Emission Sources. This regulation is

attached hereto and incorporated herein by reference

(see Attachment 3).
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

22

7.1.4 Non-Applicability of Regulations of Concern

a. The affected aggregate crushing is not subject to 35

IAC 212.324, Process Emission Units In Certain Areas,

because the source is not located in a non-attainment

area for PM10, as identified in 35 IAC 212.324(a)(1).

7.1.5 Operational and Production Limits and Work Practices

a. At all times, including periods of startup, shutdown,

and malfunction, owners and operators shall, to the

extent practicable, maintain and operate the affected

aggregate crushing including associated air pollution

control equipment in a manner consistent with good

air pollution control practice for minimizing

emissions. Determination of whether acceptable

operating and maintenance procedures are being used

will be based on information available to the

Illinois EPA or USEPA which may include, but is not

limited to, monitoring results, opacity observations,

review of operating and maintenance procedures, and

inspection of the source [40 CFR 60.11(d)].

b. The Permittee shall follow good operating practices

for the baghouses, including periodic inspection,

routine maintenance and prompt repair of defects.

7.1.6 Emission Limitations

In addition to Condition 5.2.2 and the source wide

emission limitations in Condition 5.5, the affected

aggregate crushing is subject to the following:

a. The affected aggregate crushing is subject to

emission limitations established in State

Construction and Operating Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4)

b. The limitations in the State Construction and

Operating Permits were established pursuant to 40 CFR

52.21, Prevention of Significant Deterioration (PSD).

These limits ensure that the construction and/or

modification addressed in the aforementioned permits

do not constitute a new major source or major

modification pursuant to Title I of the CAA,

specifically the federal rules for Prevention of

Significant Deterioration (PSD), 40 CFR 52.21 [T1].
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

23

c. Compliance with annual limits shall be determined on

a monthly basis from the sum of the data for the

current month plus the preceding 11 months (running

12 month total) [T1].

7.1.7 Testing Requirements

a. The affected aggregate crushing is subject to the

applicable testing requirements in 40 CFR 60.675.

This regulation is attached hereto and incorporated

herein by reference (see Attachment 1).

b. The affected aggregate crushing is subject to the

applicable testing requirements in 35 IAC Part 212

Subpart A. This regulation is attached hereto and

incorporated herein by reference (see Attachment 3).

c. The affected aggregate crushing is subject to the

applicable testing requirements established in State

Construction and Operating Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4).

7.1.8 Monitoring Requirements

None

7.1.9 Recordkeeping Requirements

In addition to the records required by Condition 5.6, the

Permittee shall maintain records of the following items

for the affected aggregate crushing to demonstrate

compliance with Conditions 5.5.1, 7.1.3, and 7.1.6,

pursuant to Section 39.5(7)(b) of the Act:

a. The affected aggregate crushing is subject to the

applicable recordkeeping requirements in 35 IAC Part

212, Subparts A and S. These regulations are

attached hereto and incorporated herein by reference

(see Attachment 3).

b. The affected aggregate crushing is subject to the

applicable recordkeeping requirements established in

State Construction and Operating Permits, which have

been attached hereto and incorporated herein by

reference (see Attachment 4).

c. Records addressing use of good operating practices

for the baghouses:
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

24

i. Records for periodic inspection of the

baghouses with date, individual performing the

inspection, and nature of inspection; and

ii. Records for prompt repair of defects, with

identification and description of defect,

effect on emissions, date identified, date

repaired, and nature of repair.

d. Monthly and aggregate annual PM emissions from the

affected aggregate crushing shall be maintained,

based on aggregate throughput and the applicable

emission factors, with supporting calculations.

7.1.10 Reporting Requirements

The Permittee shall promptly notify the Illinois EPA,

Compliance Section, of deviations of the affected

aggregate crushing with the permit requirements as

follows, pursuant to Section 39.5(7)(f)(ii) of the Act.

Reports shall describe the probable cause of such

deviations, and any corrective actions or preventive

measures taken:

a. The affected aggregate crushing is subject to the

applicable reporting requirements in 35 IAC Part 212,

Subparts A and S. These regulations are attached

hereto and incorporated herein by reference (see

Attachment 3).

b. The affected aggregate crushing is subject to the

applicable reporting requirements established in

State Construction and Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4).

c. Emissions of PM in excess of limits in Condition

7.1.6 within 30 days of such an occurrence.

7.1.11 Operational Flexibility/Anticipated Operating Scenarios

None

7.1.12 Compliance Procedures

Compliance with the emission limits shall be based on the

recordkeeping requirements in Condition 7.1.9 and the

emission factors and formulas listed below:
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

25

To determine compliance with Conditions 5.5.1,7.1.3 and

7.1.6, PM emissions from the affected aggregate crushing

plant shall be calculated based on the emission rates from

the State Construction and Operating Permits (See

Attachment 4) and/or applicable emission factors for

crushed stone processing, Table 11.19.2-2, AP-42, Volume

I, Fifth Edition, Supplement D, January, 1995.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

26

7.2 Unit 02: Cement plant

7.2.1 Description

Raw Milling Operation:

The second step in the manufacture of Portland cement is

the preparation of the raw materials for pyroprocessing.

This operation combines the blending of appropriate raw

materials with particle-size reduction through grinding.

The grinding is accomplished by two ball mills (#21-040

and #21-139). Each ball mill has an air separator to

separate materials of adequate fineness. The coarse

particles are returned for additional grinding. In

addition to the air separators, the ball mills also

utilize natural gas firing air furnaces. These air

furnaces reduce the moisture content in the raw material

to less than 1%.

The particulate-matter emissions generated by the ball

mills and air separators are controlled by a series of

cyclones and fabric filters. Three cyclones (CYC-R1,

CYC-R2, and CYC-R3) along with three reverse air filters

(#21-047, #21-051, and #21-054) control emissions from

ball mill #21-040 and air separator #21-036. Three

cyclones (CYC-R4, CYC-R5, and CYC-R6 along with two

reverse air filters (#21-147 and #21-144) control ball

mill #21-139 and air separator #21-136). In addition, the

air furnaces generate both nitrogen oxides and carbon

monoxides. These emissions are uncontrolled.

Homogenization Silos:

The process materials from the raw milling operation are

sent to the homogenization silos. In the homogenization

silos, the dry raw material is blend and stored as kiln

feed until it is fed to the pyroprocessing system. The

kiln feed is transported to the pyroprocessing system by a

variety of conveying mechanisms. These include screw

conveyors, belt conveyors, drag conveyors, air slides,

bucket elevators, and pneumatic pumping. Most transfer

points are enclosed. Any fugitive dust emissions

generated by this transport process are captured by fabric

filters before venting outdoors. Two reverse air fabric

filters (#21-201 and #21-204) are used to control these

emissions.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

27

Pyroprocessing:

The next step in the manufacture of Portland cement is the

pyroprocessing of kiln feed into Portland cement clinker.

One of the major steps in the process of manufacturing

Portland cement is the chemical change known as

“clinkering” which is performed in the rotary kilns.

Three of these kilns are equipped with suspension type

preheaters where hot gases from the kiln are intermingled

with the raw material. The raw feed adsorbs heat from the

gases prior to being delivered to the kiln. The gases are

passed through to fabric filters before being discharged

to the atmosphere. There is no separate firing for the

preheaters; in effect they are extension of the kilns. In

the kilns the kiln feed is heated to a temperature of

about 2,800°F to produce clinker. The fuel used in the

kilns is a mixture of coal and coke.

The Dracco reverse air fabric filter (#31-039) controls

particulate emissions, which include lead from the

combustion of coal, from Kilns #1-#3 and associated

preheaters. The wheelabrator reverse air fabric filter

(#32-267) control particulate and lead emissions from Kiln

#4. The dust collected is composed of partially calcined

kiln feed. A portion of the dust is returned to the

process. The remainder of the waste is deposited in

designated clinker kiln dust (CKD) piles near the quarry.

The principal gases emissions from the pyroprocessing

system are nitrogen oxides, sulfur oxides, and carbon

monoxide. The sulfur oxides and nitrogen oxides result

primarily from the combustion of coal. For the most part

these emissions are uncontrolled, although, due to the

alkaline nature of cement, some of the sulfur oxides may

be absorbed by the pyroprocessing system itself, thereby

reducing the quantity of sulfur oxide emissions to the

exhaust system.

Clinker Cooling:

The clinker produced by the rotary kiln is cooled in a

device called a clinker cooler. The clinker is cooled by

ambient air to a temperature that can be handled by the

clinker conveyor system. The emissions from this process

are generally a dust composed of cement minerals with a

small amount of lead from fuel combustion. These

emissions are controlled by cyclones (CYC-C1, CYC-C2,

CYC-C3, and CYC-C4) and a gravel bed filter (#32-350).

The gravel bed consists of quartz granules lying on a wire
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

28

mesh. Dust from the dirty gases passing through the bed

of quartz, dropout and remain in the bed. The gravel bed

filter is able to withstand the high temperatures found in

this environment.

Clinker Handling and Storage:

Conveyors and bucket elevators are again used to transport

the cooled clinker to either storage piles or to the

finish mill. Most transfer points are enclosed and/or

connected to reverse air fabric filters (#32-149 and

#32-317). Some uncontrolled fugitive dust emissions do

result from wind erosion of the outdoor clinker storage

piles.

Finish Milling:

The final step in the manufacture of Portland cement is

the grinding of the Portland cement clinker to a fine

powder. This process is called finish milling. The

finish mill is a type of ball mill using steel alloy balls

as the grinding media. Clinker, gypsum, and a small

amount of grinding aid are fed into one end of the mill,

and ground Portland cement exists from the other end. The

finish mills operate in conjunction with air separators

which separate acceptable size cement particles from those

that have not been fully ground.

During the finish milling process, particulate-matter

emissions are generated from the mills, air separators,

and material handling system. This particulate-matter may

contain some lead which was captured by the cement clinker

during pyroprocessing. Again, the lead is from coal/coke

combustion. The emissions are controlled by five pulse

air type fabric filters (#41-018, #41-080, #41-210, #41-

324, and #41-310) and one reverse air fabric filter (#41-

328).

Packing and Loading:

The finished Portland cement is next conveyed to large

cylindrical concrete storage silos where it will remain

until either packaged or loaded onto rail cars or trucks

for bulk shipment. Nearly all of the Portland cement will

be bulk shipped. If the cement is packaged, it will be

placed in paper bags by automatic packing machines.

Particulate-matter emissions arise from the storage silo

loading and unloading process, cement handling conveyors,
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

29

bulk loading operations, and packaging. The emissions are

controlled by fabric filters. Both pulse air and shaker

type fabric filters (#81-008, #81-001, #81-005, and #DC-8)

are used to control dust from the storage silos. The

particulate emissions from rail and truck bulk loading are

controlled by eight pulse air fabric filters. The

particulate emissions from the packing machines are

controlled by seven shaker type fabric filters.

7.2.2 List of Emission Units and Pollution Control Equipment

Source Description

Control

Equipment

*Date

Constructed

Feed/recirculating

elevator #1 (21-033)

Dust collector

#3

1963

Air separator #1

(21-036)

Dust collectors

#1, #2, Raw mill

cyclones

#1,#2,#3

1963

Air separator #2

(21-136)

Dust collectors

#4, #5, Raw mill

cyclones #4, #5,

#6

1955

Raw mill #2 & air

furnace 1 unit (7.3

mmBtu/hr)(21-139)

Dust collector

#4

1956

Feed/recirculating

elevator #2 (21-133)

Dust collector

#5

1946

Raw mill #1

and #2

Raw mill #2 & air

furnace 2 units (14

mmBtu/hr)(21-040)

Dust collectors

#1, #2

1958

Homogenization silos

#1 & #2 (HS-1, HS-2)

Dust collector

(21-201)

1960

Homogenization silos

#3 (HS-3)

Dust collector

(21-201)

1960

Bucket elevator #1,

#2 (21-225 & 21-226)

Dust collector

(21-204)

1960

Kiln feeder #1

(21-230)

Dust collector

(21-204)

1960

Kiln feeder #2

(21-232)

Dust collector

(21-204)

1960

Kiln feeder #3

(21-234)

Dust collector

(21-204)

1960

Homogenizing

& kiln feed

distribution

Kiln feeder #4

(21-236)

Dust collector

(21-204)

1960
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

30

Source Description

Control

Equipment

*Date

Constructed

Regrind mill #1

(41-412)

Dust collector

(41-421)

1956

Regrind mill

separator #1

(41-416)

Dust collector

(41-421)

1956

Crushed stone silo

(CSS-1)

Dust collector

(41-400)

1956

Cement silo (CS-1) Dust collector

(41-400)

1956

Regrind mill #2

(41-435)

Dust collector

(41-444)

1956

Regrind mill

separator #2

(41-439)

Dust collector

(41-444)

1956

Crushed stone silo

(CSS-2)

Dust collector

(41-400)

1956

Regrind mill

Cement silo (CS-2) Dust collector

(41-400)

1956

Large cement silos

#1-#6 and Small

cement silos #7-#14

(CS-3)

Dust collector

(81-001) for

large & Dust

collector (81-

005) for small

1956

Masonary silos

#15-#18 (MS)

Dust collector

(81-005)

1956

Bulk loading tank

(West)

Dust collector

(81-025)

1964

Old bulk loading

silo (BLS-1)

Dust collector

(81-400)

1959

Old bulk loading

silo (BLS-2)

Dust collector

(81-400)

1959

New bulk loading

silo (BLS-3)

Dust collector

(DC-4)

1964

New bulk loading

silo (BLS-4)

Dust collector

(DC-5)

1964

Old truck/rail

loadout-east ((L-1)

Dust collector

(81-413)

Unknown

Old truck/rail

loadout-west ((L-2)

Dust collector

(81-426)

Unknown

New truck/rail

loadout-east ((L-3)

Dust collector

(DC-6)

Unknown

New truck/rail

loadout-west ((L-4)

Dust collector

(DC-7)

Unknown

Cement silos

Cement pump (81-014) Dust collector

(81-008)

1959
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

31

Source Description

Control

Equipment

*Date

Constructed

Cement silos

(Continued)

Side spouts on silo

(11) (SS-1)

None 1956

Bucket elevator #1

(81-153)

Packer feeder &

packing machine #3

(81-150, 151)

Dust collector

#3 (81-155)

1979

Bucket elevator #4

(81-161)

Packer feeder &

packing machine #4

(81-158, 159)

Dust collector

#4 (81-162)

1979

Bucket elevator #5

(81-168)

Packer feeder &

packing machine #5

(81-165, 166)

Dust collector

#5 (81-169)

1979

Bucket elevator #6

(81-175)

Packer feeder &

packing machine #6

(81-172, 173)

Dust collector

#6 (81-176)

1979

Bucket elevator #7

(81-182)

Packer feeder &

packing machine

#7(81-179, 180)

Dust collector

#7 (81-183)

1979

Bucket elevator

#2(81-189)

Packer feeder &

packing machine #8

(81-186, 187)

Dust collector

#8 (81-191)

1982

Colored mortar silo

(CMS-1)

Dust collector

(DC-8)

1979

Hopper

Blender/Packer #1

(PM-1)

Cement and

colored

mortar

packing

Hopper

Blender/Packer #2

(PM-2)

Dust collector

(DC-9)

1979

Clinker elevator #4

West (32-314)

Clinker elevator #4

East (32-313)

Clinker 1968

handling

Clinker belt #4

(32-316)

Dust collector

(32-317)

1970
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

32

Source Description

Control

Equipment

*Date

Constructed

Clinker elevator

(CE-1)

Clinker transfer

belt (32-140)

Clinker transfer

belt (32-141)

1970

Clinker reclaim

hopper (32-536)

Dust collector

(32-149) & Dust

collector

(21-204)

1969

Vibrator feeder

(32-537)

Transfer belt

(32-538)

Transfer belt

(32-539)

1969

Conveyor belt

(32-503)

1969

Conveyor belt

(32-504)

1969

Vibrator feeder

(32-502)

1969

Clinker

handling

(Continued)

Coal hopper (32-501)

Dust collector

(32-541)

1969

Clinker cooler #1

(32-015)

Drop out box

(DOB-1), Cooler

cyclone (CYC-1)

Gravel bed

1976

Clinker cooler #2

(32-118)

Drop out box

(DOB-2), Cooler

cyclone (CYC-2),

Gravel bed

1976

Clinker cooler #3

(32-131)

Drop out box

(DOB-3), Cooler

cyclone (CYC-3),

Gravel bed

1976

Clinker

cooler

Clinker cooler #4

(32-302)

Drop out box

(DOB-4), Cooler

cyclone, (CYC4), Gravel bed

1976

Finish mill #1 (41-

220) with separator

#1 (41-023)

Dust collector

#1 (41-018)

1955

Finish mill #2 (41-

073) with separator

#2 (41-086)

Dust collector

#2 (41-080)

1955

Finish mills

Finish mill #3 (41-

204) with separator

#3 (41-220)

Dust collector

#3 (41-210)

1955
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

33

Source Description

Control

Equipment

*Date

Constructed

Finish mill #4 (41-

313) with separator

#4 (41-338)

Dust collector

(41-328) for

mill #4, Dust

collector

(41-324) for

separator #4

1955

Rod mill (41-307)

Finish mills

(Continued)

Bucket elevator

(41-309)

Dust collector

(41-310)

1968

Rotary kiln #1 with

preheater (32-100)

Rotary kiln #2 with

preheater (32-113)

Rotary kiln #3 with

preheater (32-026)

Dust collector

(31-030 & Drop

out box (DOB-5)

Kilns 1956

Rotary kiln #4 with

preheater (32-250)

Dust collector

(32-267) &

Multicyclone

(CYC-K4)

1960

* State Construction and Operating Permits (Attachment

4) provides dates of latest modification..

7.2.3 Applicability Provisions and Applicable Regulations

a. An “affected cement plant” for the purpose of these

unit-specific conditions is an emission unit

described in conditions 7.2.1 and 7.2.2.

b. The affected cement plant is subject to the emission

limits identified in Condition 5.2.2.

c. The affected cement plant is subject to 40 CFR 60

Subparts A and F--Standards of Performance for

Portland cement plants. The Illinois EPA is

administering NSPS in Illinois on behalf of the USEPA

under a delegation agreement. This regulation is

attached hereto and incorporated herein by reference

(see Attachment 1).

d. The affected cement plant is subject to 35 IAC Part

212 Subpart L, Particulate Matter Emissions From

Process Emission Sources. This regulation is

attached hereto and incorporated herein by reference

(see Attachment 3).
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

34

e. The affected cement plant is subject to 35 IAC Part

212 Subpart Q, Particulate Matter Emissions From

Stone, Clay, Glass and Concrete Manufacturing. This

regulation is attached hereto and incorporated herein

by reference (see Attachment 3).

f. The affected cement plant is subject to 35 IAC Part

214 Subpart K, Sulfur Limitations from Process

Emission Sources. This regulation is attached hereto

and incorporated herein by reference (see Attachment

3).

g. No person shall cause or allow the discharge of more

than 3.6 kg/hr (8 lb/hr) of organic material into the

atmosphere from an affected cement plant, except as

provided in Sections 215.302, 215.303, 215.304 of

this Part and the following exception: If no odor

nuisance exists the limitation of this Subpart shall

apply only to photochemically reactive material (see

Attachment 3).

h. The affected cement plant is subject to 40 CFR 60

Subparts A and y--Standards of Performance for new

pulverized solid fuel firing system under coal

preparation plants. The Illinois EPA is

administering NSPS in Illinois on behalf of the USEPA

under a delegation agreement. This regulation is

attached hereto and incorporated herein by reference

(see Attachment 1).

i. The affected cement plant is subject to the NESHAP

for the Portland cement manufacturing industry, 40

CFR 63 Subparts A and LLL. The Illinois EPA is

administering NESHAP in Illinois on behalf of the

USEPA under a delegation agreement. This regulation

is attached hereto and incorporated herein by

reference (see Attachment 2).

7.2.4 Non-Applicability of Regulations of Concern

a. The affected cement plant is not subject to 35 IAC

212.324, Process Emission Units In Certain Areas,

because the source is not located in a non-attainment

area for PM10, as identified in 35 IAC 212.324(a)(1).

b. The affected cement kiln is not subject to 35 IAC

216.121 for emissions of carbon monoxide because the

kiln is not by definition a fuel combustion emission

unit.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

35

c. The affected cement kiln is not subject to 35 IAC

217.121 for emissions of nitrogen oxides because the

kiln is not by definition a fuel combustion emission

unit.

7.2.5 Operational and Production Limits and Work Practices

a. At all times, including periods of startup, shutdown,

and malfunction, owners and operators shall, to the

extent practicable, maintain and operate the affected

aggregate crushing including associated air pollution

control equipment in a manner consistent with good

air pollution control practice for minimizing

emissions. Determination of whether acceptable

operating and maintenance procedures are being used

will be based on information available to the

Illinois EPA or USEPA which may include, but is not

limited to, monitoring results, opacity observations,

review of operating and maintenance procedures, and

inspection of the source [40 CFR 60.11(d)].

b. The Permittee shall follow good operating practices

for the baghouses, including periodic inspection,

routine maintenance and prompt repair of defects.

7.2.6 Emission Limitations

In addition to Condition 5.2.2 and the source wide emission

limitations in Condition 5.5, the affected cement plant is

subject to the following:

a. The affected cement plant is subject to emission

limitations established in State Construction and

Operating Permits, which have been attached hereto

and incorporated herein by reference (see

Attachment 4).

b. The limitations in the State Construction and

Operating Permits were established pursuant to 40 CFR

52.21, Prevention of Significant Deterioration (PSD)

[T1].

c. Compliance with annual limits shall be determined on

a monthly basis from the sum of the data for the

current month plus the preceding 11 months (running

12 month total) [T1].
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

36

7.2.7 Testing Requirements

a. The affected cement plant is subject to the

applicable testing requirements in 40 CFR 60.675.

This regulation is attached hereto and incorporated

herein by reference (see Attachment 1).

b. The affected cement plant is subject to the

applicable testing requirements in 35 IAC Part 212

Subpart A. This regulation is attached hereto and

incorporated herein by reference (see Attachment 3).

c. The affected cement plant is subject to the

applicable testing requirements established in State

Construction and Operating Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4).

7.2.8 Monitoring Requirements

a. The affected cement plant is subject to the

applicable monitoring requirements in 40 CFR 60.63.

This regulation is attached hereto and incorporated

herein by reference (see Attachment 1).

7.2.9 Recordkeeping Requirements

In addition to the records required by Condition 5.6, the

Permittee shall maintain records of the following items

for the affected cement plant to demonstrate compliance

with Conditions 5.5.1, 7.2.3, and 7.2.6, pursuant to

Section 39.5(7)(b) of the Act:

a. The affected cement plant is subject to the

applicable recordkeeping requirements in 35 IAC Part

212, Subparts A and S. These regulations are

attached hereto and incorporated herein by reference

(see Attachment 3).

b. The affected cement plant is subject to the

applicable recordkeeping requirements established in

State Construction and Operating Permits, which have

been attached hereto and incorporated herein by

reference (see Attachment 4).

c. Records addressing use of good operating practices

for the baghouses:
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i. Records for periodic inspection of the

baghouses with date, individual performing the

inspection, and nature of inspection; and

ii. Records for prompt repair of defects, with

identification and description of defect,

effect on emissions, date identified, date

repaired, and nature of repair.

d. The affected cement plant is subject to the

applicable recordkeeping requirements in 40 CFR

60.65. These regulations are attached hereto and

incorporated herein by reference (see Attachment 1).

e. Monthly and aggregate annual NOx, PM, SO2, and VOM

emissions from the affected cement plant shall be

maintained, based on material throughput/production,

fuel usage and the applicable emission factors, with

supporting calculations.

7.2.10 Reporting Requirements

The Permittee shall promptly notify the Illinois EPA,

Compliance Section, of deviations of the affected cement

plant with the permit requirements as follows, pursuant to

Section 39.5(7)(f)(ii) of the Act. Reports shall describe

the probable cause of such deviations, and any corrective

actions or preventive measures taken:

a. The affected cement plant is subject to the

applicable reporting requirements in 35 IAC Part 212,

Subparts A and S. These regulations are attached

hereto and incorporated herein by reference (see

Attachment 3).

b. The affected cement plant is subject to the

applicable reporting requirements established in

State Construction and Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4).

c. The affected cement plant is subject to the

applicable reporting requirements in 40 CFR 60.65.

These regulations are attached hereto and

incorporated herein by reference (see Attachment 1).

d. Emissions of NOx, PM, SO2, and/or VOM in excess of

limits in Condition 7.2.6 within 30 days of such an

occurrence.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

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7.2.11 Operational Flexibility/Anticipated Operating Scenarios

None

7.2.12 Compliance Procedures

Compliance with the emission limits shall be based on the

recordkeeping requirements in Condition 7.2.9 and the

emission factors and formulas listed below:

To determine compliance with Conditions 5.5.1,7.2.3 and

7.2.6, emissions from the affected cement plant shall be

calculated based on the emission rates from the State

Construction and Operating Permits (See attachment 4)

and/or applicable emission factors for Portland cement

manufacturing, Section 11.6, AP-42, Volume I, Fifth

Edition, Supplement D, January, 1995.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

39

7.3 Unit 03 - Natural Gas Fired Generators

7.3.1 Description

Six natural gas fired engines are used for generating

electricity on site during periods when peak charges

apply.

7.3.2 List of Emission Units and Pollution Control Equipment

Emission

Unit Engine Heat input

Date of

Construction

G 1-6 Caterpillar 22 mmBtu/hr 1993

7.3.3 Applicability Provisions and Applicable Regulations

a. The “affected engine” for the purpose of these unitspecific conditions is an emission unit described in

conditions 7.3.1 and 7.3.2.

b. No person shall cause or allow the emission of sulfur

dioxide into the atmosphere from any process emission

unit to exceed 2,000 ppm [35 IAC 214.301].

c. No person shall cause or allow the discharge of more

than 3.6 kg/hr (8 lb/hr) of organic material into the

atmosphere from any emission unit, except as provided

in 35 IAC 215.302, 215.303, or 215.304 and the

following exemption: If no odor nuisance exists the

limitation of 35 IAC 215 Subpart G shall only apply

to photochemically reactive material [35 IAC

215.301].

d. Each affected engine is subject to the emission

limits identified in Condition 5.2.2.

7.3.4 Non-Applicability of Regulations of Concern

a. The affected engine is not subject to the

requirements of 35 IAC 212.321 or 212.322 because due

to the unique nature of these units, a process weight

rate can not be set so that such rules can not

reasonably be applied.

b. The affected engine is not subject to 35 IAC 216.121,

emissions of carbon monoxide from fuel combustion

emission units, because the affected engine is not by

definition a fuel combustion emission unit.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

40

7.3.5 Operational and Production Limits and Work Practices

a. Natural Gas shall be the only fuel fired in the

affected engine.

7.3.6 Emission Limitations

In addition to Condition 5.2.2 and the source wide

emission limitations in Condition 5.5, the affected

engines are subject to the following:

None

Emission limits for PM, VOM, NOx and CO are not set for

the affected engines, as potential to emit in the absence

of permit limit is less than the significant and major

source thresholds for these pollutants pursuant to Title I

of the CAA, specifically 40 CFR 52.21, Prevention of

Significant Deterioration (PSD).

7.3.7 Testing Requirements

None

7.3.8 Monitoring Requirements

None

7.3.9 Recordkeeping Requirements

In addition to the records required by Condition 5.6, the

Permittee shall maintain records of the following items

for the affected engine to demonstrate compliance with

Conditions 5.5.1 and 7.1.3, pursuant to Section 39.5(7)(b)

of the Act:

a. The affected engine is subject to the applicable

recordkeeping requirements in 35 IAC Part 212,

Subparts A and S. These regulations are attached

hereto and incorporated herein by reference (see

Attachment 3).

b. The affected engine is subject to the applicable

recordkeeping requirements established in State

Construction and Operating Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4).

c. Hours of operation of the engines (hr/mo, hr/yr).
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

41

7.3.10 Reporting Requirements

The Permittee shall promptly notify the Illinois EPA,

Compliance Section of noncompliance of an affected engine

with the permit requirements as follows pursuant to

Section 39.5(7)(f)(ii) of the Act. Reports shall describe

the probable cause of such deviations, and any corrective

actions or preventive measures taken:

None

7.3.11 Operational Flexibility/Anticipated Operating Scenarios

None

7.3.12 Compliance Procedures

a. Compliance provisions addressing Condition 7.3.3(b)

and (c) are not set by this permit as compliance is

assumed to be achieved by the normal work practices

and maintenance activities inherent in operation of

the affected gas engines.

b. Compliance with the emission limits in Condition 5.5

from the affected engines shall be based on the

recordkeeping requirements in Condition 7.3.9 and the

emission factors and formulas listed below:

Pollutant lb/hr

VOMx 2.52

NOx 3.51

CO 10.6

Emission factors are from the application based on

actual field test data

Gas Engine Emissions (ton/year) = The Appropriate

Emission Factor [lb/hr] x Actual Operating Hours

[hours/year] x 0.0005 [ton/lb]
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

42

7.4 Unit 04 - Fugitive Emissions

7.4.1 Description

Fugitive emissions are defined as those emissions, which

would not reasonably pass through a stack, vent or other

functionally equivalent opening.

7.4.2 List of Emission Units

Description

Fugitive emissions-Stockpiles:

Coal piles 1 thru 9

Cement kiln dust piles 1 &2

Gypsum piles 1 thru 3

Clinker piles 1 thru 8

Primecrush Aggregate piles 1 thru 3

Aggfinish piles 1 thru 6

Fugitive Emissions–Other equipment:

Conveyors

Hoppers

Vibratory feeders

Loader dump

Screens

7.4.3 Applicability Provisions and Applicable Regulations

a. The “affected fugitive emission sources” for the

purpose of these unit-specific conditions, are

emission sources described in Conditions 7.4.1 and

7.4.2.

b. The affected fugitive emission sources are subject to

35 IAC Part 212 Subpart K, Fugitive Particulate

Matter. This regulation is attached hereto and

incorporated herein by reference (see Attachment 3).

7.4.4 Non-Applicability of Regulations of Concern

a. The affected fugitive emission sources of PM are not

subject to the requirements of 35 IAC 212.321,

Emissions of Particulate Matter from Process Emission

Units, because due to the unique nature of this

process, such rules cannot reasonably be applied.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

43

7.4.5 Operational and Production Limits and Work Practices

None

7.4.6 Emission Limitations

In addition to Condition 5.2.2 and the source wide

emission limitations in Condition 5.5, the affected

fugitive emission sources are subject to the following:

a. The affected fugitive emission sources are subject to

emission limitations established in State

Construction and Operating Permits, which have been

attached hereto and incorporated herein by reference

(see Attachment 4)

b. The limitations in the State Construction and

Operating Permits were established pursuant to 40 CFR

52.21, Prevention of Significant Deterioration (PSD)

[T1].

c. Compliance with annual limits shall be determined on

a monthly basis from the sum of the data for the

current month plus the preceding 11 months (running

12 month total) [T1].

7.4.7 Testing Requirements

None

7.4.8 Inspection Requirements

None

7.4.9 Recordkeeping Requirements

In addition to the records required by Condition 5.6, the

Permittee shall maintain records of the following items

for the affected fugitive emission sources to demonstrate

compliance with Conditions 5.5.1, 7.4.3, and 7.4.6,

pursuant to Section 39.5(7)(b) of the Act:

a. The affected fugitive emission sources are subject to

the applicable recordkeeping requirements in 35 IAC

Part 212, Subparts A and S. These regulations are

attached hereto and incorporated herein by reference

(see Attachment 3).
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Application No.: 95090025

September 6, 2002

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b. The affected fugitive emission sources are subject to

the applicable recordkeeping requirements established

in State Construction and Operating Permits, which

have been attached hereto and incorporated herein by

reference (see Attachment 4).

7.4.10 Reporting Requirements

The Permittee shall promptly notify the Illinois EPA,

Compliance Section of deviations of the affected fugitive

emission source with the permit requirements as follows,

pursuant to Section 39.5(7)(f)(ii) of the Act. Reports

shall describe the probable cause of such deviations, and

any corrective actions or preventive measures taken.

7.4.11 Operational Flexibility/Anticipated Operating Scenarios

N/A

7.4.12 Compliance Procedures

Compliance with the limits in Conditions 5.5.1 shall be

based on the recordkeeping requirements in Condition 7.7.9

and the emission factors listed below:

a. To determine compliance with Conditions 5.5.1, 7.4.3

and 7.4.6, PM emissions from the affected fugitive

emission sources shall be calculated based on the

applicable emission factors for Fugitive dust

sources, Section 13.2, AP-42, Volume I, Fifth

Edition, Supplement D, January, 1995.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

45

8.0 GENERAL PERMIT CONDITIONS

8.1 Permit Shield

Pursuant to Section 39.5(7)(j) of the Act, the Permittee has

requested and has been granted a permit shield. This permit

shield provides that compliance with the conditions of this

permit shall be deemed compliance with applicable requirements

which were applicable as of the date the proposed permit for this

source was issued, provided that either the applicable

requirements are specifically identified within this permit, or

the Illinois EPA, in acting on this permit application, has

determined that other requirements specifically identified are

not applicable to this source and this determination (or a

concise summary thereof) is included in this permit.

This permit shield does not extend to applicable requirements

which are promulgated after ________{insert public notice start

date} (the date of issuance of the draft permit) unless this

permit has been modified to reflect such new requirements.

8.2 Applicability of Title IV Requirements (Acid Deposition Control)

This source is not an affected source under Title IV of the CAA

and is not subject to requirements pursuant to Title IV of the

CAA.

8.3 Emissions Trading Programs

No permit revision shall be required for increases in emissions

allowed under any USEPA approved economic incentives, marketable

permits, emissions trading, and other similar programs or

processes for changes that are provided for elsewhere in this

permit and that are authorized by the applicable requirement

[Section 39.5(7)(o)(vii) of the Act].

As of the date of issuance of this permit, there are no such

economic incentive, marketable permit or emission trading

programs that have been approved by USEPA.

8.4 Operational Flexibility/Anticipated Operating Scenarios

8.4.1 Changes Specifically Addressed by Permit

Physical or operational changes specifically addressed by

the Conditions of this permit that have been identified as

not requiring Illinois EPA notification may be implemented

without prior notice to the Illinois EPA.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

46

8.4.2 Changes Requiring Prior Notification

The Permittee is authorized to make physical or operational

changes that contravene express permit terms without

applying for or obtaining an amendment to this permit,

provided that [Section 39.5(12)(a)(i) of the Act]:

a. The changes do not violate applicable requirements;

b. The changes do not contravene federally enforceable

permit terms or conditions that are monitoring

(including test methods), recordkeeping, reporting,

or compliance certification requirements;

c. The changes do not constitute a modification under

Title I of the CAA;

d. Emissions will not exceed the emissions allowed under

this permit following implementation of the physical

or operational change; and

e. The Permittee provides written notice to the Illinois

EPA, Division of Air Pollution Control, Permit

Section, at least 7 days before commencement of the

change. This notice shall:

i. Describe the physical or operational change;

ii. Identify the schedule for implementing the

physical or operational change;

iii. Provide a statement of whether or not any New

Source Performance Standard (NSPS) is

applicable to the physical or operational

change and the reason why the NSPS does or

does not apply;

iv. Provide emission calculations which

demonstrate that the physical or operational

change will not result in a modification; and

v. Provide a certification that the physical or

operational change will not result in

emissions greater than authorized under the

Conditions of this permit.
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

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47

8.5 Testing Procedures

Tests conducted to measure composition of materials, efficiency

of pollution control devices, emissions from process or control

equipment, or other parameters shall be conducted using standard

test methods. Documentation of the test date, conditions,

methodologies, calculations, and test results shall be retained

pursuant to the recordkeeping procedures of this permit. Reports

of any tests conducted as required by this permit or as the

result of a request by the Illinois EPA shall be submitted as

specified in Condition 8.6.

8.6 Reporting Requirements

8.6.1 Monitoring Reports

If monitoring is required by any applicable requirements

or conditions of this permit, a report summarizing the

required monitoring results, as specified in the

conditions of this permit, shall be submitted to the Air

Compliance Section of the Illinois EPA every six months as

follows [Section 39.5(7)(f) of the Act]:

Monitoring Period Report Due Date

January – June September 1

July – December March 1

All instances of deviations from permit requirements must

be clearly identified in such reports. All such reports

shall be certified in accordance with Condition 9.9.

8.6.2 Test Notifications

Unless otherwise specified elsewhere in this permit, a

written test plan for any test required by this permit

shall be submitted to the Illinois EPA for review at least

60 days prior to the testing pursuant to Section

39.5(7)(a) of the Act. The notification shall include at

a minimum:

a. The name and identification of the affected unit(s);

b. The person(s) who will be performing sampling and

analysis and their experience with similar tests;

c. The specific conditions under which testing will be

performed, including a discussion of why these

conditions will be representative of maximum
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Dixon-Marquette Cement, Inc.

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emissions and the means by which the operating

parameters for the source and any control equipment

will be determined;

d. The specific determination of emissions and operation

which are intended to be made, including sampling and

monitoring locations;

e. The test method(s) which will be used, with the

specific analysis method, if the method can be used

with different analysis methods;

f. Any minor changes in standard methodology proposed to

accommodate the specific circumstances of testing,

with justification; and

g. Any proposed use of an alternative test method, with

detailed justification.

8.6.3 Test Reports

Unless otherwise specified elsewhere in this permit, the

results of any test required by this permit shall be

submitted to the Illinois EPA within 60 days of completion

of the testing. The test report shall include at a

minimum [Section 39.5(7)(e)(i) of the Act]:

a. The name and identification of the affected unit(s);

b. The date and time of the sampling or measurements;

c. The date any analyses were performed;

d. The name of the company that performed the tests

and/or analyses;

e. The test and analytical methodologies used;

f. The results of the tests including raw data, and/or

analyses including sample calculations;

g. The operating conditions at the time of the sampling

or measurements; and

h. The name of any relevant observers present including

the testing company’s representatives, any Illinois

EPA or USEPA representatives, and the representatives

of the source.
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Application No.: 95090025

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8.6.4 Reporting Addresses

a. The following addresses should be utilized for the

submittal of reports, notifications, and renewals:

i. Illinois EPA - Air Compliance Section

Illinois Environmental Protection Agency

Bureau of Air

Compliance Section (MC 40)

P.O. Box 19276

Springfield, Illinois 62794-9276

ii. Illinois EPA - Air Regional Field Office

Illinois Environmental Protection Agency

Division of Air Pollution Control

5415 North University

Peoria, Illinois 61614

iii. Illinois EPA - Air Permit Section

Illinois Environmental Protection Agency

Division of Air Pollution Control

Permit Section (MC 11)

P.O. Box 19506

Springfield, Illinois 62794-9506

iv. USEPA Region 5 - Air Branch

USEPA (AE - 17J)

Air & Radiation Division

77 West Jackson Boulevard

Chicago, Illinois 60604

b. Unless otherwise specified in the particular

provision of this permit, reports shall be sent to

the Illinois EPA - Air Compliance Section with a copy

sent to the Illinois EPA - Air Regional Field Office.

8.7 Obligation to Comply with Title I Requirements

Any term, condition, or requirement identified in this permit by

T1, T1R, or T1N is established or revised pursuant to 35 IAC Part

203 or 40 CFR 52.21 (“Title I provisions”) and incorporated into

this permit pursuant to both Section 39.5 and Title I provisions.

Notwithstanding the expiration date on the first page of this

permit, the Title I conditions remain in effect pursuant to Title
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

50

I provisions until the Illinois EPA deletes or revises them in

accordance with Title I procedures.
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Application No.: 95090025

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9.0 STANDARD PERMIT CONDITIONS

9.1 Effect of Permit

9.1.1 The issuance of this permit does not release the Permittee

from compliance with State and Federal regulations which

are part of the Illinois State Implementation Plan, as

well as with other applicable statutes and regulations of

the United States or the State of Illinois or applicable

ordinances, except as specifically stated in this permit

and as allowed by law and rule [Section 39.5(7)(j)(iv) of

the Act].

9.1.2 In particular, this permit does not alter or affect the

following:

a. The provisions of Section 303 (emergency powers) of

the CAA, including USEPA's authority under that

Section;

b. The liability of an owner or operator of a source for

any violation of applicable requirements prior to or

at the time of permit issuance;

c. The applicable requirements of the acid rain program

consistent with Section 408(a) of the CAA; and

d. The ability of USEPA to obtain information from a

source pursuant to Section 114 (inspections,

monitoring, and entry) of the CAA.

9.1.3 Notwithstanding the conditions of this permit specifying

compliance practices for applicable requirements, any

person (including the Permittee) may also use other

credible evidence to establish compliance or noncompliance

with applicable requirements.

9.2 General Obligations of Permittee

9.2.1 Duty to Comply

The Permittee must comply with all terms and conditions of

this permit. Any permit noncompliance constitutes a

violation of the CAA and the Act, and is grounds for any

or all of the following: enforcement action, permit

termination, revocation and reissuance, modification, or

denial of a permit renewal application [Section

39.5(7)(o)(i) of the Act].
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The Permittee shall meet applicable requirements that

become effective during the permit term in a timely manner

unless an alternate schedule for compliance with the

applicable requirement is established.

9.2.2 Duty to Maintain Equipment

The Permittee shall maintain all equipment covered under

this permit in such a manner that the performance or

operation of such equipment shall not cause a violation of

applicable requirements.

9.2.3 Duty to Cease Operation

No person shall cause, threaten or allow the continued

operation of any emission unit during malfunction or

breakdown of the emission unit or related air pollution

control equipment if such operation would cause a

violation of an applicable emission standard, regulatory

requirement, ambient air quality standard or permit

limitation unless such malfunction or breakdown is allowed

by a permit condition [Section 39.5(6)(c) of the Act].

9.2.4 Disposal Operations

The source shall be operated in such a manner that the

disposal of air contaminants collected by the equipment

operations, or activities shall not cause a violation of

the Act or regulations promulgated thereunder.

9.2.5 Duty to Pay Fees

The Permittee must pay fees to the Illinois EPA consistent

with the fee schedule approved pursuant to Section

39.5(18) of the Act, and submit any information relevant

thereto [Section 39.5(7)(o)(vi) of the Act]. The check

should be payable to "Treasurer, State of Illinois" and

sent to: Fiscal Services Section, Illinois Environmental

Protection Agency, P.O. Box 19276, Springfield, Illinois

62794-9276.

9.3 Obligation to Allow Illinois EPA Surveillance

Upon presentation of proper credentials and other documents, the

Permittee shall allow the Illinois EPA, or an authorized

representative to perform the following [Section 39.5(7)(a) and

(p)(ii) of the Act and 415 ILCS 5/4]:
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a. Enter upon the Permittee's premises where an actual or

potential emission unit is located; where any regulated

equipment, operation, or activity is located or where

records must be kept under the conditions of this permit;

b. Have access to and copy, at reasonable times, any records

that must be kept under the conditions of this permit;

c. Inspect during hours of operation any sources, equipment

(including monitoring and air pollution control

equipment), practices, or operations regulated or required

under this permit;

d. Sample or monitor any substances or parameters at any

location:

i. At reasonable times, for the purposes of assuring

permit compliance; or

ii. As otherwise authorized by the CAA, or the Act.

e. Obtain and remove samples of any discharge or emission of

pollutants authorized by this permit; and

f. Enter and utilize any photographic, recording, testing,

monitoring, or other equipment for the purposes of

preserving, testing, monitoring, or recording any

activity, discharge or emission at the source authorized

by this permit.

9.4 Obligation to Comply with Other Requirements

The issuance of this permit does not release the Permittee from

applicable State and Federal laws and regulations, and applicable

local ordinances addressing subjects other than air pollution

control.

9.5 Liability

9.5.1 Title

This permit shall not be considered as in any manner

affecting the title of the premises upon which the

permitted source is located.

9.5.2 Liability of Permittee

This permit does not release the Permittee from any

liability for damage to person or property caused by or
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54

resulting from the construction, maintenance, or operation

of the sources.

9.5.3 Structural Stability

This permit does not take into consideration or attest to

the structural stability of any unit or part of the

source.

9.5.4 Illinois EPA Liability

This permit in no manner implies or suggests that the

Illinois EPA (or its officers, agents or employees)

assumes any liability, directly or indirectly, for any

loss due to damage, installation, maintenance, or

operation of the source.

9.5.5 Property Rights

This permit does not convey any property rights of any

sort, or any exclusive privilege [Section 39.5(7)(o)(iv)

of the Act].

9.6 Recordkeeping

9.6.1 Control Equipment Maintenance Records

A maintenance record shall be kept on the premises for

each item of air pollution control equipment. As a

minimum, this record shall show the dates of performance

and nature of preventative maintenance activities.

9.6.2 Records of Changes in Operation

A record shall be kept describing changes made at the

source that result in emissions of a regulated air

pollutant subject to an applicable requirement, but not

otherwise regulated under this permit, and the emissions

resulting from those changes [Section 39.5(12)(b)(iv) of

the Act].

9.6.3 Retention of Records

a. Records of all monitoring data and support

information shall be retained for a period of at

least 5 years from the date of the monitoring sample,

measurement, report, or application. Support

information includes all calibration and maintenance

records, original strip-chart recordings for
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55

continuous monitoring instrumentation, and copies of

all reports required by this permit [Section

39.5(7)(e)(ii) of the Act].

b. Other records required by this permit shall be

retained for a period of at least 5 years from the

date of entry unless a longer period is specified by

a particular permit provision.

9.7 Annual Emissions Report

The Permittee shall submit an annual emissions report to the

Illinois EPA, Compliance Section no later than May 1 of the

following year, as required by 35 IAC Part 254.

9.8 Requirements for Compliance Certification

Pursuant to Section 39.5(7)(p)(v) of the Act, the Permittee shall

submit annual compliance certifications. The compliance

certifications shall be submitted no later than May 1 or more

frequently as specified in the applicable requirements or by

permit condition. The compliance certifications shall be

submitted to the Air Compliance Section, Air Regional Field

Office, and USEPA Region 5 – Air Branch. The addresses for the

submittal of the compliance certifications are provided in

Condition 8.6.4 of this permit.

a. The certification shall include the identification of each

term or condition of this permit that is the basis of the

certification; the compliance status; whether compliance

was continuous or intermittent; the method(s) used for

determining the compliance status of the source, both

currently and over the reporting period consistent with

the conditions of this permit.

b. All compliance certifications shall be submitted to USEPA

Region 5 in Chicago as well as to the Illinois EPA.

c. All compliance reports required to be submitted shall

include a certification in accordance with Condition 9.9.

9.9 Certification

Any document (including reports) required to be submitted by this

permit shall contain a certification by a responsible official of

the Permittee that meets the requirements of Section 39.5(5) of

the Act [Section 39.5(7)(p)(i) of the Act]. An example

Certification by a Responsible Official is included as an

attachment to this permit.
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9.10 Defense to Enforcement Actions

9.10.1 Need to Halt or Reduce Activity Not a Defense

It shall not be a defense for the Permittee in an

enforcement action that it would have been necessary to

halt or reduce the permitted activity in order to maintain

compliance with the conditions of this permit [Section

39.5(7)(o)(ii) of the Act].

9.10.2 Emergency Provision

a. An emergency shall be an affirmative defense to an

action brought for noncompliance with the technologybased emission limitations under this permit if the

following conditions are met through properly signed,

contemporaneous operating logs, or other relevant

evidence:

i. An emergency occurred as provided in Section

39.5(7)(k) of the Act and the Permittee can

identify the cause(s) of the emergency.

Normally, an act of God such as lightning or

flood is considered an emergency;

ii. The permitted source was at the time being

properly operated;

iii. The Permittee submitted notice of the

emergency to the Illinois EPA within two

working days of the time when emission

limitations were exceeded due to the

emergency. This notice must contain a

detailed description of the emergency, any

steps taken to mitigate emissions, and

corrective actions taken; and

iv. During the period of the emergency the

Permittee took all reasonable steps to

minimize levels of emissions that exceeded the

emission limitations, standards, or

regulations in this permit.

b. This provision is in addition to any emergency or

upset provision contained in any applicable

requirement. This provision does not relieve a

Permittee of any reporting obligations under existing

federal or state laws or regulations.
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9.11 Permanent Shutdown

This permit only covers emission units and control equipment

while physically present at the indicated source location(s).

Unless this permit specifically provides for equipment

relocation, this permit is void for the operation or activity of

any item of equipment on the date it is removed from the

permitted location(s) or permanently shut down. This permit

expires if all equipment is removed from the permitted

location(s), notwithstanding the expiration date specified on

this permit.

9.12 Reopening and Reissuing Permit for Cause

9.12.1 Permit Actions

This permit may be modified, reopened, and reissued, for

cause pursuant to Section 39.5(15) of the Act. The filing

of a request by the Permittee for a permit modification,

revocation, and reissuance, or of a notification of

planned changes or anticipated noncompliance does not stay

any permit condition [Section 39.5(7)(o)(iii) of the

Act].

9.12.2 Reopening and Revision

This permit must be reopened and revised if any of the

following occur [Section 39.5(15)(a) of the Act]:

a. Additional requirements become applicable to the

equipment covered by this permit and three or more

years remain before expiration of this permit;

b. Additional requirements become applicable to an

affected source for acid deposition under the acid

rain program;

c. The Illinois EPA or USEPA determines that this permit

contains a material mistake or inaccurate statement

when establishing the emission standards or

limitations, or other terms or conditions of this

permit; and

d. The Illinois EPA or USEPA determines that this permit

must be revised to ensure compliance with the

applicable requirements of the Act.
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9.12.3 Inaccurate Application

The Illinois EPA has issued this permit based upon the

information submitted by the Permittee in the permit

application. Any misinformation, false statement or

misrepresentation in the application shall be grounds for

revocation under Section 39.5(15)(b) of the Act.

9.12.4 Duty to Provide Information

The Permittee shall furnish to the Illinois EPA, within a

reasonable time specified by the Illinois EPA any

information that the Illinois EPA may request in writing

to determine whether cause exists for modifying, revoking

and reissuing, or terminating this permit, or to determine

compliance with this permit. Upon request, the Permittee

shall also furnish to the Illinois EPA copies of records

required to be kept by this permit, or for information

claimed to be confidential, the Permittee may furnish such

records directly to USEPA along with a claim of

confidentiality [Section 39.5(7)(o)(v) of the Act].

9.13 Severability Clause

The provisions of this permit are severable, and should any one

or more be determined to be illegal or unenforceable, the

validity of the other provisions shall not be affected. The

rights and obligations of the Permittee shall be construed and

enforced as if this permit did not contain the particular

provisions held to be invalid and the applicable requirements

underlying these provisions shall remain in force [Section

39.5(7)(i) of the Act].

9.14 Permit Expiration and Renewal

The right to operate terminates on the expiration date unless the

Permittee has submitted a timely and complete renewal

application. For a renewal to be timely it must be submitted no

later than 9 and no sooner than 12 months prior to expiration.

The equipment may continue to operate during the renewal period

until final action is taken by the Illinois EPA, in accordance

with the original permit conditions [Section 39.5(5)(l), (n),

and (o) of the Act].
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10.0 ATTACHMENTS

The following permits and attachments contain applicable

requirements to this source and are an integral part of this

permit. The permit conditions contained in theses attachments

should be thoroughly reviewed and complied with, including all

emission limitations, monitoring, record keeping and reporting.

Any requirements these permits and attachments that conflict with

those requirements found in Sections 3 through 9 are superseded

by those found in Sections 3 through 9.

10.1 Attachment 1 - Applicable New Source Performance Standards (NSPS)

10.1.1 40 CFR 60 Subpart OOO -- Standards of Performance for

Nonmetallic Mineral Processing Plants
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I.D. No.: 103806AAC

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10.1.2 40 CFR 60 Subpart F -- Standards of Performance for

Portland Cement Plants
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10.1.3 40 CFR 60 Subpart Y -- Standards of Performance for Coal

Preparation Plants
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10.2 Attachment 2 - Applicable National Emission Standards for

Hazardous Air Pollutants (NESHAP)

10.2.1 40 CFR 63 Subpart LLL -- National Emission Standards for

Hazardous Air Pollutants: Portland Cement Manufacturing

Industry
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10.3 Attachment 3- Applicable Regulations from 35 Illinois

Administrative Code, Subtitle B: Air Pollution,

Chapter I: Pollution Control Board

10.3.1 35 IAC Part 212, Emission Standards and Limitations for

Visible and Particulate Matter Emissions from Stationary

Sources

SUBPART A: GENERAL

Section 212.100 Scope and Organization

a) This Part contains standards and limitations for

visible and particulate matter emissions from

stationary emission units.

b) Permits for sources subject to this Part may be

required pursuant to 35 Ill. Adm. Code 201.

c) Notwithstanding the provisions of this Part, the air

quality standards contained in 35 Ill. Adm. Code 243

may not be violated.

d) This Part includes Subparts which are arranged as

follows:

1) Subpart A: General Provisions;

2) Subpart B: Visible Emissions;

3) Subparts C-J: Incinerators and Fuel Combustion

Emission Units;

4) Subparts K-M: Fugitive and Process Emission

Units;

5) Subparts N-T: Site specific and industry

specific rules; and

6) Subpart U: Additional control measures.

e) Rules have been grouped for the convenience of the

public; the scope of each is determined by its

language and history.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22,

1996)
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Section 212.107 Measurement Method for Visible Emissions

For both fugitive and nonfugitive particulate matter

emissions, a determination as to the presence or absence

of visible emissions from emission units shall be

conducted in accordance with Method 22, 40 CFR part 60,

Appendix A, incorporated by reference in Section 212.113

of this Subpart, except that the length of the observing

period shall be at the discretion of the observer, but not

less than one minute. This Subpart shall not apply to

Section 212.301 of this Part.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22,

1996)

Section 212.108 Measurement Methods for PM-10 Emissions

and Condensible PM-10 Emissions

a) Emissions of PM-10 shall be measured by any of the

following methods at the option of the owner or

operator of an emission unit.

1) Method 201, 40 CFR part 51, Appendix M,

incorporated by reference in Section 212.113

of this Subpart.

2) Method 201A, 40 CFR part 51, Appendix M,

incorporated by reference in Section 212.113

of this Subpart.

3) Method 5, 40 CFR part 60, Appendix A,

incorporated by reference in Section 212.113

of this Subpart, provided that all particulate

matter measured by Method 5 shall be

considered to be PM-10.

b) Emissions of condensible PM-10 shall be measured by

Method 202, 40 CFR part 51, Appendix M, incorporated

by reference in Section 212.113 of this Subpart.

c) The volumetric flow rate and gas velocity for stack

test methods shall be determined in accordance with

Methods 1, 1A, 2, 2A, 2C, 2D, 3, or 4, 40 CFR part

60, Appendix A, incorporated by reference in Section

212.113 of this Subpart.

d) Upon a written notification by the Illinois

Environmental Protection Agency (Agency), the owner
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or operator of a PM-10 emission unit subject to this

Section shall conduct the applicable testing for

PM-10 emissions, condensible PM-10 emissions,

opacity, or visible emissions at such person's own

expense, to demonstrate compliance. Such test

results shall be submitted to the Agency within

thirty (30) days after conducting the test unless an

alternative time for submittal is agreed to by the

Agency.

e) A person planning to conduct testing for PM-10 or

condensible PM-10 emissions to demonstrate compliance

shall give written notice to the Agency of that

intent. Such notification shall be given at least

thirty (30) days prior to initiation of the test

unless a shorter pre-notification is agreed to by the

Agency. Such notification shall state the specific

test methods from subsection (a) of this Section that

will be used.

f) The owner or operator of an emission unit subject to

this Section shall retain records of all tests which

are performed. These records shall be retained for at

least three (3) years after the date a test is

performed.

g) This Section shall not affect the authority of the

United States Environmental Protection Agency (USEPA)

under Section 114 of the Clean Air Act (CAA) (42

U.S.C. § 7414 (1990)).

(Source: Amended at 20 Ill. Reg. 7605, effective May 22,

1996)

Section 212.109 Measurement Methods for Opacity

Except as otherwise provided in this Part, and except for

the methods of data reduction when applied to Sections

212.122 and 212.123 of this Part, measurements of opacity

shall be conducted in accordance with Method 9, 40 CFR

part 60, Appendix A, and the procedures in 40 CFR

60.675(c) and (d), if applicable, incorporated by

reference in Section 212.113 of this Subpart, except that

for roadways and parking areas the number of readings

required for each vehicle pass will be three taken at

5-second intervals. The first reading shall be at the

point of maximum opacity and second and third readings

shall be made at the same point, the observer standing at
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right angles to the plume at least 15 feet away from the

plume and observing 4 feet above the surface of the

roadway or parking area. After four vehicles have passed,

the 12 readings will be averaged.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.110 Measurement Methods For Particulate Matter

a) Measurement of particulate matter emissions from

stationary emission units subject to this Part shall

be conducted in accordance with 40 CFR part 60,

Appendix A, Methods 5, 5A, 5D, or 5E, as incorporated

by reference in Section 212.113 of this Subpart.

b) The volumetric flow rate and gas velocity shall be

determined in accordance with 40 CFR part 60,

Appendix A, Methods 1, 1A, 2, 2A, 2C, 2D, 3, and 4,

incorporated by reference in Section 212.113 of this

Subpart.

c) Upon a written notification by the Agency, the owner

or operator of a particulate matter emission unit

subject to this Part shall conduct the applicable

testing for particulate matter emissions, opacity, or

visible emissions at such person's own expense, to

demonstrate compliance. Such test results shall be

submitted to the Agency within thirty (30) days after

conducting the test unless an alternative time for

submittal is agreed to by the Agency.

d) A person planning to conduct testing for particulate

matter emissions to demonstrate compliance shall give

written notice to the Agency of that intent. Such

notification shall be given at least thirty (30) days

prior to the initiation of the test unless a shorter

period is agreed to by the Agency. Such notification

shall state the specific test methods from this

Section that will be used.

e) The owner or operator of an emission unit subject to

this Part shall retain records of all tests which are

performed. These records shall be retained for at

least three (3) years after the date a test is

performed.

f) This Section shall not affect the authority of the

USEPA under Section 114 of the CAA.
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(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.111 Abbreviations and Units

a) The following abbreviations are used in this Part:

btu British thermal units (60 1/4°F)

dscf dry standard cubic foot

ft foot

ft2 square feet

fpm feet per minute

gal gallon

gr grains

gr/scf grains per standard cubic foot

gr/dscf grains per dry standard cubic foot

hr hour

J Joule

kg kilogram

kg/MW-hr kilograms per megawatt-hour

km kilometer

L liter

lbs pounds

lbs/hr pounds per hour

lbs/mmbtu pounds per million btu

m meter

m

2 square meters

mph miles per hour

mg milligram

mg/scm milligrams per standard cubic meter

mg/dscm milligrams per dry standard cubic

meter

mg/L milligrams per liter

Mg megagram, metric ton or tonne

mi mile

mmbtu million British thermal units

mmbtu/hr million British thermal units per

hour

MW megawatt; one million watts

MW-hr megawatt-hour

ng nanogram; one billionth of a gram

ng/J nanograms per Joule

scf standard cubic foot

scfm standard cubic feet per minute

scm standard cubic meter

T short ton (2000 lbs)

yd2 square yards
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b) The following conversion factors have been used in

this Part:

English Metric

2.205 lb 1 kg

1 T 0.907 Mg

1 lb/T 0.500 kg/Mg

mmbtu/hr 0.293 MW

1 lb/mmbtu 1.548 kg/MW-hr or 430 ng/J

1 mi 1.61 km

1 gr 64.81 mg

1 gr/scf 2289 mg/scm

1 ft2 0.0929 m2

1 ft 0.3048 m

1 gal 3.785 L

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.112 Definitions

The definitions of 35 Ill. Adm. Code 201 and 211 apply to

this Part.

(Source: Added and codified at 7 Ill. Reg. 13591)

Section 212.113 Incorporations by Reference

The following materials are incorporated by reference.

These incorporations do not include any later amendments

or editions.

a) 40 CFR part 60, Appendix A (1991):

1) Method 1: Sample and Velocity Traverses for

Stationary Sources;

2) Method 1A: Sample and Velocity Traverses for

Stationary Source with Small Stacks or Ducts;

3) Method 2: Determination of Stack Gas Velocity

and Volumetric Flow Rate (Type S pitot tube);

4) Method 2A: Direct Measurement of Gas Volume

Through Pipes and Small Ducts;
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5) Method 2C: Determination of Stack Gas Velocity

and Volumetric Flow Rate in Small Stacks or

Ducts (Standard Pitot Tube);

6) Method 2D: Measurement of Gas Volumetric Flow

Rates in Small Pipes and Ducts;

7) Method 3: Gas Analysis for Carbon Dioxide,

Oxygen, Excess Air, and Dry Molecular Weight;

8) Method 4: Determination of Moisture Content in

Stack Gases;

9) Method 5: Determination of Particulate

Emissions From Stationary Sources;

10) Method 5A: Determination of Particulate

Emissions From the Asphalt Processing and

Asphalt Roofing Industry;

11) Method 5D: Determination of Particulate Matter

Emissions From Positive Pressure Fabric

Filters;

12) Method 5E: Determination of Particulate

Emissions From the Wool Fiberglass Insulation

Manufacturing Industry;

13) Method 9: Visual Determination of the Opacity

of Emissions from Stationary Sources;

14) Method 22: Visual Determination of Fugitive

Emissions from Material Sources and Smoke

Emissions from Flares.

b) 40 CFR part 51 Appendix M (1994):

1) Method 201: Determination of PM-10 Emissions;

2) Method 201A: Determination of PM-10 Emissions

(Constant Sampling Rate Procedure);

3) Method 202: Determination of Condensible

Particulate Emissions from Stationary Sources.

c) 40 CFR 60.672(b), (c), (d) and (e) (1991).

d) 40 CFR 60.675(c) and (d) (1991).
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e) ASAE Standard 248.2, Section 9, Basis for Stating

Drying Capacity of Batch and Continuous-Flow Grain

Dryers, American Society of Agricultural Engineers,

2950 Niles Road, St. Joseph, MI 49085.

f) U.S. Sieve Series, ASTM-E11, American Society of

Testing Materials, 1916 Race Street, Philadelphia, PA

19103.

g) Standard Methods for the Examination of Water and

Wastewater, Section 209C, "Total Filtrable Residue

Dried at 103 - 105° C," 15th Edition, 1980, American

Public Health Association, 1015 Fifteenth Street,

N.W., Washington, D.C. 20005.

h) "Guideline on the Identification and Use of Air

Quality Data Affected by Exceptional Events," U.S.

Environmental Protection Agency, Office of Air and

Radiation, Office of Air Quality Planning and

Standards Monitoring and Data Analysis Division,

Research Triangle Park, N.C. 27711, EPA-450/4-86-007

July 1986.

i) "Guideline on Air Quality Models (Revised)," U.S.

Environmental Protection Agency, Office of Air

Quality Planning and Standards, Research Triangle

Park, N.C. 27711, EPA-450/2-78-027R July 1986.

j) 40 CFR 50, Appendix K (1992), "Interpretation of the

National Ambient Air Quality Standard for Particulate

Matter".

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

SUBPART B: VISIBLE EMISSIONS

Section 212.121 Opacity Standards (Repealed)

(Source: Repealed at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.122 Visible Emissions Limitations for Certain

Emission Units For Which Construction or Modification

Commenced On or After April 14, 1972

a) No person shall cause or allow the emission of smoke

or other particulate matter into the atmosphere from

any fuel combustion emission unit for which
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construction or modification commenced on or after

April 14, 1972, with actual heat input greater than

73.2 MW (250 mmbtu/hr), having an opacity greater

than 20 percent.

b) The emissions of smoke or other particulate matter

from any such emission unit may have an opacity

greater than 20 percent but not greater than 40

percent for a period or periods aggregating 3 minutes

in any 60 minute period, providing that such opaque

emission permitted during any 60 minute period shall

occur from only one such emission unit located within

a 305 m (1000 ft) radius from the center point of any

other such emission unit owned or operated by such

person and provided further that such opaque

emissions permitted from each such fuel combustion

emission unit shall be limited to 3 times in any 24

hour period.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.123 Visible Emissions Limitations for All

Other Emission Units

a) No person shall cause or allow the emission of smoke

or other particulate matter, with an opacity greater

than 30 percent, into the atmosphere from any

emission unit other than those emission units subject

to Section 212.122 of this Subpart.

b) The emission of smoke or other particulate matter

from any such emission unit may have an opacity

greater than 30 percent but not greater than 60

percent for a period or periods aggregating 8 minutes

in any 60 minute period provided that such opaque

emissions permitted during any 60 minute period shall

occur from only one such emission unit located within

a 305 m (1000 ft) radius from the center point of any

other such emission unit owned or operated by such

person, and provided further that such opaque

emissions permitted from each such emission unit

shall be limited to 3 times in any 24 hour period.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)
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Section 212.124 Exceptions

a) Sections 212.122 and 212.123 of this Subpart shall

apply during times of startup, malfunction and

breakdown except as provided in the operating permit

granted in accordance with 35 Ill. Adm. Code 201.

b) Sections 212.122 and 212.123 of this Subpart shall

not apply to emissions of water or water vapor from

an emission unit.

c) An emission unit which has obtained an adjusted

opacity standard pursuant to Section 212.126 of this

Subpart shall be subject to that standard rather than

the limitations of Section 212.122 or 212.123 of this

Subpart.

d) Compliance with the particulate regulations of this

Part shall constitute a defense.

1) For all emission units which are not subject

to Chapters 111 or 112 of the CAA and Sections

212.201, 212.202, 212.203 or 212.204 of this

Part but which are subject to Sections 212.122

or 212.123 of this Subpart: the opacity

limitations of Sections 212.122 and 212.123 of

this Subpart shall not apply if it is shown

that the emission unit was, at the time of

such emission, in compliance with the

applicable particulate emissions limitations

of Subparts D through T of this Part.

2) For all emission units which are not subject

to Chapters 111 or 112 of the CAA but which

are subject to Sections 212.201, 212.202,

212.203 or 212.204 of this Part:

A) An exceedance of the limitations of

Section 212.122 or 212.123 of this

Subpart shall constitute a violation of

the applicable particulate limitations of

Subparts D through T of this Part. It

shall be a defense to a violation of the

applicable particulate limitations if,

during a subsequent performance test

conducted within a reasonable time not to

exceed 60 days, under the same operating

conditions for the unit and the control

devices, and in accordance with Method 5,
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40 CFR part 60, incorporated by reference

in Section 212.113 of this Part, the

owner or operator shows that the emission

unit is in compliance with the

particulate emission limitations.

B) It shall be a defense to an exceedance of

the opacity limit if, during a subsequent

performance test conducted within a

reasonable time not to exceed 60 days,

under the same operating conditions of

the emission unit and the control

devices, and in accordance with Method 5,

40 CFR part 60, Appendix A, incorporated

by reference in Section 212.113 of this

Part, the owner or operator shows that

the emission unit is in compliance with

the allowable particulate emissions

limitation while, simultaneously, having

visible emissions equal to or greater

than the opacity exceedance as originally

observed.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.125 Determination of Violations

Violations of Sections 212.122 and 212.123 of this Subpart

shall be determined:

a) By visual observations conducted in accordance with

Section 212.109 of this Part; or

b) By the use of a calibrated smoke evaluation device

approved by the Agency as specified in Subpart J of

35 Ill. Adm. Code 201; or

c) By the use of a smoke monitor located in the stack

and approved by the Agency as specified in Subpart J

or L of 35 Ill. Adm. Code 201.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.126 Adjusted Opacity Standards Procedures

a) Pursuant to Section 28.1 of the Environmental

Protection Act (Act) [415 ILCS 5/28.1], and in
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accordance with 35 Ill. Adm. Code 106, Subpart E,

provisions for adjusted standards for visible

emissions for emission units subject to Sections

212.201, 212.202, 212.203, or 212.204 of this Part

shall be granted by the Board to the extent

consistent with federal law based upon a

demonstration by such owner or operator that the

results of a performance test conducted pursuant to

this Section, Section 212.110 of this Part, and

Methods 5 and 9 of 40 CFR part 60, Appendix A,

incorporated by reference in Section 212.113 of this

Part, show that the emission unit meets the

applicable particulate emission limitations at the

same time that the visible emissions exceed the

otherwise applicable standards of Sections 212.121

through 212.125 of this Subpart. Such adjusted

opacity limitations:

1) Shall be specified as a condition in operating

permits issued pursuant to 35 Ill. Adm. Code

201 and Section 39.5 of the Act;

2) Shall substitute for that limitation otherwise

applicable;

3) Shall not allow an opacity greater than 60

percent at any time; and

4) Shall allow opacity for one six-minute

averaging period in any 60 minute period to

exceed the adjusted opacity standard.

b) For the purpose of establishing an adjusted opacity

standard, any owner or operator of an emission unit

which meets the requirements of subsection (a) of

this Section, may request the Agency to determine the

average opacity of the emissions from the emission

unit during any performance tests conducted pursuant

to Section 212.110 of this Part and Methods 5 and 9

of 40 CFR part 60, Appendix A, incorporated by

reference in Section 212.113 of this Part. The

Agency shall refuse to accept the results of

emissions tests if not conducted pursuant to this

Section.

c) Any request for the determination of the average

opacity of emissions shall be made in writing, shall

include the time and place of the performance test

and test specifications and procedures, and shall be
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submitted to the Agency at least thirty (30) days

before the proposed test date.

d) The Agency will advise the owner or operator of an

emission unit which has requested an opacity

determination of any deficiencies in the proposed

test specifications and procedures as expeditiously

as practicable but no later than ten (10) days prior

to the proposed test date so as to minimize any

disruption of the proposed testing schedule.

e) The owner or operator shall allow Agency personnel to

be present during the performance test.

f) The method for determining an adjusted opacity

standard is as follows:

1) A minimum of 60 consecutive minutes of opacity

readings obtained in accordance with Test

Method 9, 40 CFR part 60, Appendix A,

incorporated by reference in Section 212.113

of this Part, shall be taken during each

sampling run. Therefore, for each performance

test (which normally consists of three

sampling runs), a total of three sets of

opacity readings totaling three hours or more

shall be obtained. Concurrently, the

particulate emissions data from three sampling

runs obtained in accordance with Test Method

5, 40 CFR part 60, Appendix A, incorporated by

reference in Section 212.113 of this Part,

shall also be obtained.

2) After the results of the performance tests are

received from the emission unit, the status of

compliance with the applicable particulate

emissions limitation shall be determined by

the Agency. In accordance with Test Method 5,

40 CFR part 60, Appendix A, incorporated by

reference in Section 212.113 of this Part, the

average of the results of the three sampling

runs must be less than the allowable

particulate emission rate in order for the

emission unit to be considered in compliance.

If compliance is demonstrated, then only those

test runs with results which are less than the

allowable particulate emission rate shall be

considered as acceptable test runs for the
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purpose of establishing an adjusted opacity

standard.

3) The opacity readings for each acceptable

sampling run shall be divided into sets of 24

consecutive readings. The six (6) minute

average opacity for each set shall be

determined by dividing the sum of the 24

readings within each set by 24.

4) The second highest six (6) minute average

opacity obtained in subsection (f)(3) of this

Section shall be selected as the adjusted

opacity standard.

g) The owner or operator shall submit a written report

of the results of the performance test to the Agency

at least thirty (30) days prior to filing a petition

for an adjusted standard with the Board.

h) If, upon review of such owner's or operator's written

report of the results of the performance tests, the

Agency determines that the emission unit is in

compliance with all applicable emission limitations

for which the performance tests were conducted, but

fails to comply with the requirements of Section

212.122 or 212.123 of this Subpart, the Agency shall

notify the owner or operator as expeditiously as

practicable, but no later than twenty (20) days after

receiving the written report of any deficiencies in

the results of the performance tests.

i) The owner or operator may petition the Board for an

adjusted visible emission standard pursuant to 35

Ill. Adm. Code 106. Subpart E. In addition to the

requirements of 35 Ill. Adm. Code 106. Subpart E, the

petition shall include the following information:

1) A description of the business or activity of

the petitioner, including its location and

relevant pollution control equipment;

2) The quantity and type of materials discharged

from the emission unit or control equipment

for which the adjusted standard is requested;

3) A copy of any correspondence between the

petitioner and the Agency regarding the
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performance tests which form the basis of the

adjusted standard request;

4) A copy of the written report submitted to the

Agency pursuant to subsection (g) of this

Section;

5) A statement that the performance tests were

conducted in accordance with this Section and

the conditions and procedures accepted by the

Agency pursuant to Section 212.110 of this

Part;

6) A statement regarding the specific limitation

requested; and

7) A statement as to whether the Agency has sent

notice of deficiencies in the results of the

performance test pursuant to subsection (h) of

this Section and a copy of said notice.

j) In order to qualify for an adjusted standard the

owner or operator must justify as follows:

1) That the performance tests were conducted in

accordance with Test Methods 5 and 9, 40 CFR

part 60, Appendix A, incorporated by reference

in Section 212.113 of this Part, and the

conditions and procedures accepted by the

Agency pursuant to Section 212.110 of this

Part;

2) That the emission unit and associated air

pollution control equipment were operated and

maintained in a manner so as to minimize the

opacity of the emissions during the

performance tests; and

3) That the proposed adjusted opacity standard

was determined in accordance with subsection

(f) of this Section.

k) Nothing in this Section shall prevent any person from

initiating or participating in a rulemaking,

variance, or permit appeal proceeding before the

Board.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)
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SUBPART K: FUGITIVE PARTICULATE MATTER

Section 212.301 Fugitive Particulate Matter

No person shall cause or allow the emission of fugitive

particulate matter from any process, including any

material handling or storage activity, that is visible by

an observer looking generally toward the zenith at a point

beyond the property line of the source.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.302 Geographical Areas of Application

a) Sections 212.304 through 212.310 and 212.312 of this

Subpart shall apply to all mining operations (SIC

major groups 10 through 14), manufacturing operations

(SIC major groups 20 through 39 except for those

operations subject to Subpart S of this Part (GrainHandling and Grain-Drying Operations) that are

outside the areas defined in Section 212.324(a)(1) of

this Part), and electric generating operations (SIC

group 491), which are located in the areas defined by

the boundaries of the following townships,

notwithstanding any political subdivisions contained

therein, as the township boundaries were defined on

October 1, 1979, in the following counties:

Cook: All townships

Lake: Shields, Waukegan, Warren

DuPage: Addison, Winfield, York

Will: DuPage, Plainfield, Lockport, Channahon,

Peotone, Florence, Joliet

Peoria: Richwoods, Limestone, Hollis, Peoria, City

of Peoria

Tazewell: Fondulac, Pekin, Cincinnati, Groveland,

Washington

Macon: Decatur, Hickory Point

Rock Island: Blackhawk, Coal Valley, Hampton, Moline,

South Moline, Rock Island, South Rock Island

LaSalle: LaSalle, Utica

Madison: Alton, Chouteau, Collinsville, Edwardsville,

Fort Russell, Godfrey, Granite City,

Nameoki, Venice, Wood River

St. Clair Canteen, Caseyville, Centerville, St. Clair,

Stites, Stookey, Sugar Loaf, Millstadt.
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b) In the geographical areas defined in Section

212.324(a)(1) of this Part, Sections 212.304 through

212.310, 212.312, and 212.316 of this Subpart shall

apply to all emission units identified in subsection

(a) of this Section, and shall further apply to the

following operations: grain-handling and

grain-drying (Subpart S of this Part),

transportation, communications, electric, gas, and

sanitary services (SIC major groups 40 through 49).

Additionally, Sections 212.304 through 212.310,

212.312, and 212.316 of this Subpart shall apply to

wholesale trade-farm supplies (SIC Industry No. 5191)

located in the vicinity of Granite City, as defined

in Section 212.324(a)(1)(C) of this Part.

c) Emission units must comply with subsection (b) of

this Section by May 11, 1993, or upon initial startup, whichever occurs later.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.304 Storage Piles

a) All storage piles of materials with uncontrolled

emissions of fugitive particulate matter in excess of

45.4 Mg per year (50 T/yr) which are located within a

source whose potential particulate emissions from all

emission units exceed 90.8 Mg/yr (100 T/yr) shall be

protected by a cover or sprayed with a surfactant

solution or water on a regular basis, as needed, or

treated by an equivalent method, in accordance with

the operating program required by Sections 212.309,

212.310 and 212.312 of this Subpart.

b) Subsection (a) of this Section shall not apply to a

specific storage pile if the owner or operator of

that pile proves to the Agency that fugitive

particulate emissions from that pile do not cross the

property line either by direct wind action or

reentrainment.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.305 Conveyor Loading Operations

All conveyor loading operations to storage piles specified

in Section 212.304 of this Subpart shall utilize spray
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systems, telescopic chutes, stone ladders or other

equivalent methods in accordance with the operating

program required by Sections 212.309, 212.310 and 212.312

of this Subpart.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.306 Traffic Areas

All normal traffic pattern access areas surrounding

storage piles specified in Section 212.304 of this Subpart

and all normal traffic pattern roads and parking

facilities which are located on mining or manufacturing

property shall be paved or treated with water, oils or

chemical dust suppressants. All paved areas shall be

cleaned on a regular basis. All areas treated with water,

oils or chemical dust suppressants shall have the

treatment applied on a regular basis, as needed, in

accordance with the operating program required by Sections

212.309, 212.310 and 212.312 of this Subpart.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.307 Materials Collected by Pollution Control

Equipment

All unloading and transporting operations of materials

collected by pollution control equipment shall be enclosed

or shall utilize spraying, pelletizing, screw conveying or

other equivalent methods.

(Source: Amended at 3 Ill. Reg. 45, p. 100, effective

October 26, 1979)

Section 212.308 Spraying or Choke-Feeding Required

Crushers, grinding mills, screening operations, bucket

elevators, conveyor transfer points, conveyors, bagging

operations, storage bins and fine product truck and

railcar loading operations shall be sprayed with water or

a surfactant solution, utilize choke-feeding or be treated

by an equivalent method in accordance with an operating

program.

(Source: Amended at 3 Ill. Reg. 45, p. 100, effective

October 26, 1979)
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Section 212.309 Operating Program

a) The emission units described in Sections 212.304

through 212.308 and Section 212.316 of this Subpart

shall be operated under the provisions of an

operating program, consistent with the requirements

set forth in Sections 212.310 and 212.312 of this

Subpart, and prepared by the owner or operator and

submitted to the Agency for its review. Such

operating program shall be designed to significantly

reduce fugitive particulate matter emissions.

b) The amendment to this Section incorporating the

applicability of Section 212.316 shall apply by May

11, 1993, or upon initial start-up, whichever occurs

later.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.310 Minimum Operating Program

As a minimum the operating program shall include the

following:

a) The name and address of the source;

b) The name and address of the owner or operator

responsible for execution of the operating program;

c) A map or diagram of the source showing approximate

locations of storage piles, conveyor loading

operations, normal traffic pattern access areas

surrounding storage piles and all normal traffic

patterns within the source;

d) Location of unloading and transporting operations

with pollution control equipment;

e) A detailed description of the best management

practices utilized to achieve compliance with this

Subpart, including an engineering specification of

particulate collection equipment, application systems

for water, oil, chemicals and dust suppressants

utilized and equivalent methods utilized;
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f) Estimated frequency of application of dust

suppressants by location of materials; and

g) Such other information as may be necessary to

facilitate the Agency's review of the operating

program,

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.312 Amendment to Operating Program

The operating program shall be amended from time to time

by the owner or operator so that the operating program is

current. Such amendments shall be consistent with this

Subpart and shall be submitted to the Agency for its

review.

(Source: Amended at 3 Ill. Reg. 45, p. 100, effective

October 26, 1979)

Section 212.313 Emission Standard for Particulate

Collection Equipment

If particulate collection equipment is operated pursuant

to Sections 212.304 through 212.310 and 212.312 of this

Subpart, emissions from such equipment shall not exceed 68

mg/dscm (0.03 gr/dscf).

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.314 Exception for Excess Wind Speed

Section 212.301 of this Subpart shall not apply and

spraying pursuant to Sections 212.304 through 212.310 and

212.312 of this Subpart shall not be required when the

wind speed is greater than 40.2 km/hr (25 mph).

Determination of wind speed for the purposes of this rule

shall be by a one-hour average or hourly recorded value at

the nearest official station of the U.S. Weather Bureau or

by wind speed instruments operated on the site. In cases

where the duration of operations subject to this rule is

less than one hour, wind speed may be averaged over the

duration of the operations on the basis of on-site wind

speed instrument measurements.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)
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Section 212.315 Covering for Vehicles

No person shall cause or allow the operation of a vehicle

of the second division as defined 625 ILCS 5/1-217, or a

semi-trailer as defined by 625 ILCS 5/1-187, without a

covering sufficient to prevent the release of particulate

matter into the atmosphere, provided that this rule shall

not pertain to automotive exhaust emissions.

(Board Note: Pursuant to Section 10(E) of the Act, Section

212.315 cannot be more strict than Section 15-109 of the

Vehicle Code [625 ILCS 5/15-109.1],)

(Source: Repealed at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.316 Emissions Limitations for Emission Units

in Certain Areas

a) Applicability. This Section shall apply to those

operations specified in Section 212.302 of this

Subpart and that are located in areas defined in

Section 212.324(a)(1) of this Part.

b) Emission Limitation for Crushing and Screening

Operations. No person shall cause or allow fugitive

particulate matter emissions generated by the

crushing or screening of slag, stone, coke or coal to

exceed an opacity of 10 percent.

c) Emission Limitations for Roadways or Parking Areas.

No person shall cause or allow fugitive particulate

matter emissions from any roadway or parking area to

exceed an opacity of 10 percent, except that the

opacity shall not exceed 5 percent at quarries with a

capacity to produce more than 1 million T/yr of

aggregate.

d) Emission Limitations for Storage Piles. No person

shall cause or allow fugitive particulate matter

emissions from any storage pile to exceed an opacity

of 10 percent, to be measured four ft from the pile

surface.

e) Additional Emissions Limitations for the Granite City

Vicinity as Defined in Section 212.324(a)(1)(C) of

this Part.
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1) Emissions Limitations for Roadways or Parking

Areas Located at Slag Processing Facilities or

Integrated Iron and Steel Manufacturing

Plants. No person shall cause or allow

fugitive particulate matter emissions from any

roadway or parking area located at a slag

processing facility or integrated iron and

steel manufacturing plant to exceed an opacity

of 5 percent.

2) Emissions Limitations for Marine Terminals.

A) No person shall cause or allow fugitive

particulate matter emissions from any

loading spouts for truck or railcar to

exceed an opacity of 10 percent; and

B) No person shall cause or allow fugitive

particulate matter emissions generated at

barge unloading, dump pits, or conveyor

transfer points including, but not

limited to, transfer onto and off of a

conveyor to exceed an opacity of 5

percent.

f) Emission Limitation for All Other Emission Units.

Unless an emission unit has been assigned a

particulate matter, PM-10, or fugitive particulate

matter emissions limitation elsewhere in this Section

or in Subparts R or S of this Part, no person shall

cause or allow fugitive particulate matter emissions

from any emission unit to exceed an opacity of 20

percent.

g) Recordkeeping and Reporting

1) The owner or operator of any fugitive

particulate matter emission unit subject to

this Section shall keep written records of the

application of control measures as may be

needed for compliance with the opacity

limitations of this Section and shall submit

to the Agency an annual report containing a

summary of such information.

2) The records required under this subsection

shall include at least the following:

The name and address of the source;
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A) The name and address of the owner and/or

operator of the source;

B) A map or diagram showing the location of

all emission units controlled, including

the location, identification, length, and

width of roadways;

C) For each application of water or chemical

solution to roadways by truck: the name

and location of the roadway controlled,

application rate of each truck, frequency

of each application, width of each

application, identification of each truck

used, total quantity of water or chemical

used for each application and, for each

application of chemical solution, the

concentration and identity of the

chemical.

D) For application of physical or chemical

control agents: the name of the agent,

application rate and frequency, and total

quantity of agent and, if diluted,

percent of concentration, used each day;

and

E) A log recording incidents when control

measures were not used and a statement of

explanation.

3) Copies of all records required by this Section

shall be submitted to the Agency within ten

(10) working days after a written request by

the Agency and shall be transmitted to the

Agency by a company-designated person with

authority to release such records.

4) The records required under this Section shall

be kept and maintained for at least three (3)

years and shall be available for inspection

and copying by Agency representatives during

working hours.

5) A quarterly report shall be submitted to the

Agency stating the following: the dates any

necessary control measures were not

implemented, a listing of those control
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measures, the reasons that the control

measures were not implemented, and any

corrective actions taken. This information

includes, but is not limited to, those dates

when controls were not applied based on a

belief that application of such control

measures would have been unreasonable given

prevailing atmospheric conditions, which shall

constitute a defense to the requirements of

this Section. This report shall be submitted

to the Agency thirty (30) calendar days from

the end of a quarter. Quarters end March 31,

June 30, September 30, and December 31.

h) Compliance Date. Emission units shall comply with the

emissions limitations and recordkeeping and reporting

requirements of this Section by May 11, 1993, or upon

initial start-up, whichever occurs later.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

SUBPART L: PARTICULATE MATTER EMISSIONS FROM

PROCESS EMISSION SOURCES

Section 212.321 Process Emission Units For Which

Construction or Modification Commenced On or After

April 14, 1972

a) Except as further provided in this Part, no person

shall cause or allow the emission of particulate

matter into the atmosphere in any one hour period

from any new process emission unit which, either

alone or in combination with the emission of

particulate matter from all other similar process

emission units for which construction or modification

commenced on or after April 14, 1972, at a source or

premises, exceeds the allowable emission rates

specified in subsection (c) of this Section.

b) Interpolated and extrapolated values of the data in

subsection (c) of this Section shall be determined by

using the equation:

E = A(P)Β

where

P = Process weight rate; and
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E = Allowable emission rate; and,

1) Up to process weight rates of 408 MG/hr (450

T/hr):

Metric English

P Mg/hr T/hr

E kg/hr lbs/hr

A 1.214 2.54

B 0.534 0.534

2) For process weight rate greater than or equal

to 408 Mg/hr (450 T/hr):

Metric English

P Mg/hr T/hr

E kg/hr lbs/hr

A 11.42 24.8

B 0.16 0.16

c) Limits for Process Emission Units For Which

Construction of Modification Commenced On or After

April 14,1972

Metric English

P E P E

Mg/hr kg/hr T/hr lbs/hr

0.05 0.25 0.05 0.55

0.1 0.29 0.10 0.77

0.2 0.42 0.20 1.10

0.3 0.64 0.30 1.35

0.4 0.74 0.40 1.58

0.5 0.84 0.50 1.75

0.7 1.00 0.75 2.40

0.9 1.15 1.00 2.60

1.8 1.66 2.00 3.70

2.7 2.1 3.00 4.60

3.6 2.4 4.00 5.35

4.5 2.7 5.00 6.00

9. 3.9 10.00 8.70

13. 4.8 15.00 10.80

18. 5.7 20.00 12.50

23. 6.5 25.00 14.00

27. 7.1 30.00 15.60

32. 7.7 35.00 17.00

36. 8.2 40.00 18.20

41. 8.8 45.00 19.20

45. 9.3 50.00 20.50
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Metric English

P E P E

Mg/hr kg/hr T/hr lbs/hr

90. 13.4 100.00 29.50

140. 17.0 150.00 37.00

180. 19.4 200.00 43.00

230. 22. 250.00 48.50

270. 24. 300.00 53.00

320. 26. 350.00 58.00

360. 28. 400.00 62.00

408. 30.1 450.00 66.00

454. 30.4 500.00 67.00

where:

P = Process weight rate in metric or T/hr, and

E = Allowable emission rate in kg/hr or lbs/hr.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 2996)

Section 212.322 Process Emission Units For Which Construction

or Modification Commenced Prior to April 14, 1972.

a) Except as further provided in this Part, no person

shall cause or allow the emission of particulate

matter into the atmosphere in any one hour period

from any process emission unit for which construction

or modification commenced prior to April 14, 1972,

which, either alone or in combination with the

emission of particulate matter from all other similar

process emission units at a source or premises,

exceeds the allowable emission rates specified in

subsection (c) of this Section.

b) Interpolated and extrapolated values of the data in

subsection (c) of this Section shall be determined by

using the equation:

E = C + A(P)Β

where:

P = process weight rate; and,

E = allowable emission rate; and,
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-27

1) For process weight rates up to 27.2 Mg/hr (30

T/hr):

Metric English

P Mg/hr T/hr

E kg/hr lbs/hr

A 1.985 4.10

B 0.67 0.67

C 0 0

2) For process weight rates in excess or 27.2

Mg/hr (30 T/hr):

Metric English

P Mg/hr T/hr

E kg/hr lbs/hr

A 25.21 55.0

B 0.11 0.11

C -18.4 -40.0

c) Limits for Process Emission Units For Which

Construction or Modification Commenced Prior to

April 14, 1972

Metric English

P E P E

Mg/hr kg/hr T/hr lbs/hr

0.05 0.27 0.05 0.55

0.1 0.42 0.10 0.87

0.2 0.68 0.20 1.40

0.3 0.89 0.30 1.83

0.4 1.07 0.40 2.22

0.5 1.25 0.50 2.58

0.7 1.56 0.75 3.38

0.9 1.85 1.00 4.10

1.8 2.9 2.00 6.52

2.7 3.9 3.00 8.56

3.6 4.7 4.00 10.40

4.5 5.4 5.00 12.00

9. 8.7 10.00 19.20

13. 11.1 15.00 25.20

18. 13.8 20.00 30.50

23. 16.2 25.00 35.40

27.2 18.15 30.00 40.00

32.0 18.8 35.00 41.30

36.0 19.3 40.00 42.50
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-28

Metric English

P E P E

Mg/hr kg/hr T/hr lbs/hr

41.0 19.8 45.00 43.60

45.0 20.2 50.00 44.60

90.0 23.2 100.00 51.20

140.0 25.3 150.00 55.40

180.0 26.5 200.00 58.60

230.0 27.7 250.00 61.00

270.0 28.5 300.00 63.10

320.0 29.4 350.00 64.90

360.0 30.0 400.00 66.20

400.0 30.6 450.00 67.70

454.0 31.3 500.00 69.00

where:

P = Process weight rate in Mg/hr or T/hr, and

E = Allowable emission rate in kg/hr or lbs/hr.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

Section 212.323 Stock Piles

Sections 212.321 and 212.322 of this Subpart shall not

apply to emission units, such as stock piles of

particulate matter, to which, because of the disperse

nature of such emission units, such rules cannot

reasonably be applied.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)

SUBPART Q: STONE, CLAY, GLASS AND CONCRETE

MANUFACTURING

Section 212.421 Portland Cement Processes For Which

Construction of Modification Commenced On or After

April 14, 1972

No person shall cause or allow the emission of smoke or

other particulate matter from any portland cement process

for which construction or modification commenced on or

after April 14, 1972, into the atmosphere having an

opacity greater than 10 percent.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-29

Section 212.422 Portland Cement Manufacturing Processes

Section 212.321 of this Part shall not apply to the kilns

and coolers of portland cement manufacturing processes.

a) The kilns and clinker coolers of portland cement

manufacturing processes for which construction

commenced prior to April 14, 1972, shall comply with

the emission standards and limitations of Section

212.322 of this Part.

b) The kilns and clinker coolers of portland cement

manufacturing processes for which construction or

modification commenced on or after April 14, 1972,

shall comply with the following emission standards

and limitations:

1) No person shall cause or allow the emission of

particulate matter into the atmosphere from

any such kiln the exceed 0.3 lbs/T of feed to

the kiln.

2) No person shall cause or allow the emission of

particulate matter into the atmosphere from

any such clinker cooler to exceed 0.1 lbs/T of

feed to the kiln.

(Source: Amended at 20 Ill. Reg. 7605, effective May 22, 1996)
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-30

10.3.2 35 IAC Part 215, Emission Standards and Limitations for

Organic Material Emissions from Stationary Sources

SUBPART B: ORGANIC EMISSIONS FROM STORAGE AND

LOADING OPERATIONS

Section 215.121 Storage Containers

No person shall cause or allow the storage of any volatile

organic liquid with a vapor pressure of 17.24 kPa (2.5

psia) or greater at 294.3 K (70 F) or any gaseous organic

material in any stationary tank, reservoir or other

container of more than 151 cubic meters (40,000 gal)

capacity unless such tank, reservoir or other container:

a) Is a pressure tank capable of withstanding the vapor

pressure of such liquid or the pressure of the gas,

so as to prevent vapor or gas loss to the atmosphere

at all times; or,

b) Is designed and equipped with one of the following

vapor loss control devices:

1) A floating roof which rests on the surface of

the volatile organic liquid and is equipped

with a closure seal or seals between the roof

edge and the tank wall. Such floating roof

shall not be permitted if the volatile organic

liquid has a vapor pressure of 86.19 kPa (12.5

psia) or greater at 294.3 K (70 F). No person

shall cause or allow the emission of air

contaminants into the atmosphere from any

gauging or sampling devices attached to such

tanks, except during sampling or maintenance

operations.

2) A vapor recovery system consisting of:

A) A vapor gathering system capable of

collecting 85% or more of the

uncontrolled volatile organic material

that would be otherwise emitted to the

atmosphere; and,

B) A vapor disposal system capable of

processing such volatile organic material

so as to prevent its emission to the

atmosphere. No person shall cause or

allow the emission of air contaminants
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-31

into the atmosphere from any gauging or

sampling devices attached to such tank,

reservoir or other container except

during sampling.

3) Other equipment or means of equal efficiency

approved by the Agency according to the

provisions of 35 Ill. Adm. Code 201.

(Source: Amended at 12 Ill. Reg. 815, effective

December 24, 1987)

Section 215.122 Loading Operations

a) No person shall cause or allow the discharge of more

than 3.6 kg/hr (8 lbs/hr) of organic material into

the atmosphere during the loading of any organic

material from the aggregate loading pipes of any

loading facility having through-put of greater than

151 cubic meters per day (40,000 gal/day) into any

railroad tank car, tank truck or trailer unless such

loading facility is equipped with submerged loading

pipes, submerged fill, or a device that is equally

effective in controlling emissions and is approved by

the Agency according to the provisions of 35 Ill.

Adm. Code 201.

b) No person shall cause or allow the loading of any

organic material into any stationary tank having a

storage capacity of greater than 946 1 (250 gal),

unless such tank is equipped with a permanent

submerged loading pipe, submerged fill, or an

equivalent device approved by the Agency according to

the provisions of 35 Ill. Adm. Code 201 or unless

such tank is a pressure tank as described in Section

215.121(a) or is fitted with a recovery system as

described in Section 215.121(b)(2).

c) Exception: If no odor nuisance exists the

limitations of this Section shall only apply to the

loading of volatile organic liquid with a vapor

pressure of 17.24 kPa (2.5 psia) or greater at

294.3°K (70°F).

(Source: Amended at 14 Ill. Reg. 9173, effective May 23, 1990)
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-32

Section 215.123 Petroleum Liquid Storage Tanks

a) The requirements of subsection (b) below shall not

apply to any stationary storage tank:

1) Equipped before January 1, 1979 with one of

the vapor loss control devices specified in

Section 215.121(b) of this Part, except

Section 215.121(b)(1) of this Part;

2) With a capacity of less than 151.42 cubic

meters;

3) With a capacity of less than 1,600 cubic

meters (422,400 gallons) and used to store

produced crude oil and condensate prior to

custody transfer;

4) With a capacity of less than 1,430 cubic

meters (378,000 gallons) and used to store

produced oil or condensate in crude oil

gathering;

5) Subject to new source performance standards

for storage vessels of petroleum liquid, 40

CFR 60, incorporated by reference in Section

215.105 of this Part. The provisions of

Section 111 of the Clean Air Act...relating to

standards of performance for new stationary

sources...are applicable in this State and are

enforceable under [The Environmental

Protection Act]. (Ill. Rev. Stat., ch. 111

1/2, par. 1009.1(b)).

6) In which volatile petroleum liquid is not

stored; or

7) Which is a pressure tank as described in

Section 215.121(a) of this Part.

b) Subject to subsection (a) above no owner or operator

of a stationary storage tank shall cause or allow the

storage of any volatile petroleum liquid in the tank

unless:

1) The tank is equipped with one of the vapor

loss control devices specified in Section

215.121(b) of this Part;
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-33

2) There are no visible holes, tears or other

defects in the seal or any seal fabric or

material of any floating roof;

3) All openings of any floating roof deck, except

stub drains, are equipped with covers, lids or

seals such that:

A) The cover, lid or seal is in the closed

position at all times except when

petroleum liquid is transferred to or

from the tank;

B) Automatic bleeder vents are closed at all

times except when the roof is floated off

or landed on the roof leg supports; and

C) Rim vents, if provided, are set to open

when the roof is being floated off the

roof leg supports or at the

manufacturer's recommended setting;

4) Routine inspections of floating roof seals are

conducted through roof hatches once every six

months;

5) A complete inspection of the cover and seal of

any floating roof tank is made whenever the

tank is emptied for reasons other than the

transfer of petroleum liquid during the normal

operation of the tank, or whenever repairs are

made as a result of any semi-annual inspection

or incidence of roof damage or defect; and

6) A record of the results of each inspection

conducted under subsection (b)(4) or (b)(5)

above is maintained.

c) Owners and operators of petroleum liquid storage

tanks were required to have compliance schedules as

summarized in Appendix C of this Part.

(Source: Amended at 16 Ill. Reg. 13849, effective

August 24, 1992)
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-34

Section 215.124 External Floating Roofs

a) In addition to meeting the requirements of Section

215.123(b), no owner or operator of a stationary

storage tank equipped with an external floating roof

shall cause or allow the storage of any volatile

petroleum liquid in the tank unless:

1) The tank has been fitted with a continuous

secondary seal extending from the floating

roof to the tank wall (rim mounted secondary

seal) or any other device which controls

volatile organic material emissions with an

effectiveness equal to or greater than a

rimmounted secondary seal;

2) Each seal closure device meets the following

requirements:

A) The seal is intact and uniformly in place

around the circumference of the floating

roof between the floating roof and tank

wall; and

B) The accumulated area of gaps exceeding

0.32 centimeter (1/8 inch) in width

between the secondary seal and the tank

wall shall not exceed 21.2 square

centimeters per meter of tank diameter

(1.0 square inches per foot of tank

diameter).

3) Emergency roof drains are provided with

slotted membrane fabric covers or equivalent

covers across at least 90 percent of the area

of the opening;

4) Openings are equipped with projections into

the tank which remain below the liquid surface

at all times;

5) Inspections are conducted prior to May 1 of

each year to insure compliance with subsection

(a);

6) The secondary seal gap is measured prior to

May 1 of each year;
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-35

7) Records of the types of volatile petroleum

liquid stored, the maximum true vapor pressure

of the liquid as stored, the results of the

inspections and the results of the secondary

seal gap measurements are maintained and

available to the Agency, upon verbal or

written request, at any reasonable time for a

minimum of two years after the date on which

the record was made.

b) Subsection (a) does not apply to any stationary

storage tank equipped with an external floating roof:

1) Exempted under Section 215.123(a)(2) through

215.123(a)(6);

2) Of welded construction equipped with a

metallic-type shoe seal having a secondary

seal from the top of the shoe seal to the tank

wall (shoe-mounted secondary seal);

3) Of welded construction equipped with a

metallic-type shoe seal, a liquid-mounted foam

seal, or a liquid-mounted liquid-filled-type

seal, or other closure device of equivalent

control efficiency approved by the Agency in

which a petroleum liquid with a true vapor

pressure less than 27.6 kPa (4.0 psia) at

294.3 K (70 F) is stored; or

4) Used to store crude oil.

(Source: Amended at 14 Ill. Reg. 9173, effective May 23, 1990)

Section 215.125 Compliance Dates and Geographical Areas

a) Except as otherwise stated in subsection (b), every

owner or operator of an emission source subject to

Sections 215.123 or 215.124 shall comply with its

standards and limitations by December 31, 1983.

b) If an emission source is not located in one of the

counties listed below and is also not located in any

county contiguous thereto, the owner or operator of

the emission source shall comply with the

requirements of Sections 215.123 and 215.124 no later

than December 31, 1987:
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

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3-36

Cook Macoupin

DuPage Madison

Kane Monroe

Lake Saint Clair

(BOARD NOTE: These counties are proposed to be

designated as nonattainment by the United States

Environmental Protection Agency at 47 Fed. Reg.

31588, July 21, 1982).

c) Notwithstanding subsection (b), if any county is

designated as nonattainment by the United States

Environmental Protection Agency (USEPA) at any time

subsequent to the effective date of this Section, the

owner or operator of an emission source located in

that county or any county contiguous to that county

who would otherwise be subject to the compliance date

in subsection (b) shall comply with the requirements

of Sections 215.123 and 215.124 within one year from

the date of redesignation but in no case later than

December 31, 1987.

(Source: Adopted at 7 Ill. Reg. 1244, effective

January 21, 1983)

Section 215.126 Compliance Plan

a) The owner or operator of an emission source subject

to Section 215.125(a) shall submit to the Agency a

compliance plan as required by 35 Ill. Adm. Code

201.241, including a project completion schedule

where applicable, no later than April 21, 1983.

b) The owner or operator of an emission source subject

to Section 215.125(b) shall submit to the Agency a

compliance plan, including a project completion

schedule where applicable, no later than December 31,

1986.

c) The owner or operator of an emission source subject

to Section 215.125(c) shall submit a compliance plan,

including a project completion schedule within 90

days after the date of redesignation, but in no case

later than December 31, 1986.

d) Unless the submitted compliance plan or schedule is

disapproved by the Agency, the owner or operator of a

facility or emission source subject to the rules
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-37

specified in subsections (a), (b) or (c) may operate

the emission source according to the plan and

schedule as submitted.

e) The plan and schedule shall meet the requirements of

35 Ill. Adm. Code 201.241 including specific interim

dates as required in 35 Ill. Adm. Code 201.242.

(Source: Adopted at 7 Ill. Reg. 1244, effective

January 21, 1983)

Section 215.127 Emissions Testing

a) Any tests of organic material emissions, including

tests conducted to determine control equipment

efficiency, shall be conducted in accordance with the

methods and procedures specified in Section 215.102.

b) Upon a reasonable request by the Agency, the owner or

operator of an organic material emission source

required to comply with this Subpart shall conduct

emissions testing, at such person's own expense, to

demonstrate compliance.

c) A person planning to conduct an organic material

emission test to demonstrate compliance with this

Subpart shall notify the Agency of that intent not

less than 30 days before the planned initiation of

the tests so the Agency may observe the test.

(Source: Added at 14 Ill. Reg. 9173, effective May 23, 1990)

Section 215.128 Measurement of Seal Gaps

a) Any measurements of secondary seal gaps shall be

conducted in accordance with the methods and

procedures specified in 40 CFR 60, Subpart Kb

incorporated by reference in Section 215.105.

b) A person planning to conduct a measurement of seal

gaps to demonstrate compliance with this Subpart

shall notify the Agency of that intent not less than

30 days before the planned performance of the tests

so the Agency may observe the test.

(Source: Added at 14 Ill. Reg. 9173, effective May 23, 1990)
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Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-38

SUBPART K: USE OF ORGANIC MATERIAL

Section 215.301 Use of Organic Material

No person shall cause or allow the discharge of more than

3.6 kg/hr (8 lbs/hr) of organic material into the

atmosphere from any emission source, except as provided in

Sections 215.302, 215.303, 215.304 and the following

exception: If no odor nuisance exists the limitation of

this Subpart shall apply only to photochemically reactive

material.

(Source: Amended at 3 Ill. Reg. 30, p. 124, effective

July 28, 1979)

Section 215.302 Alternative Standard

Emissions of organic material in excess of those permitted

by Section 215.301 are allowable if such emissions are

controlled by one of the following methods:

a) Flame, thermal or catalytic incineration so as either

to reduce such emissions to 10 ppm equivalent methane

(molecular weight 16) or less, or to convert 85

percent of the hydrocarbons to carbon dioxide and

water; or,

b) A vapor recovery system which adsorbs and/or

condenses at least 85 percent of the total

uncontrolled organic material that would otherwise be

emitted to the atmosphere; or,

c) Any other air pollution control equipment approved by

the Agency capable of reducing by 85 percent or more

the uncontrolled organic material that would be

otherwise emitted to the atmosphere.

(Source: Amended at 3 Ill. Reg. 30, p. 124, effective

July 28, 1979)

Section 215.303 Fuel Combustion Emission Sources

The provisions of Sections 215.301 and 215.302 shall not

apply to fuel combustion emission sources.
FINAL DRAFT/PROPOSED CAAPP PERMIT

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I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

3-39

(Source: Amended at 3 Ill. Reg. 30, p. 124, effective

July 28, 1979)

Section 215.304 Operations with Compliance Program

The provisions of Section 215.301 and 215.302 shall not

apply to any owner, operator, user or manufacturer of

paint, varnish, lacquer, coatings or printing ink whose

compliance program and project completion schedule, as

required by 35 Ill. Adm. Code 201, provides for the

reduction of organic material used in such process to 20

percent or less of total volume by May 30, 1975.

(Source: Amended at 3 Ill. Reg. 30, p. 124, effective

July 28, 1979)

Section 215.305 Viscose Exemption (Repealed)

(Source: Repealed at 9 Ill. Reg. 13960, effective

August 28, 1985)
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I.D. No.: 103806AAC

Application No.: 95090025

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4-1

10.4 Attachment 4- State Construction and Operating Permits
FINAL DRAFT/PROPOSED CAAPP PERMIT

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I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-2

217/782-2113

OPERATING PERMIT-NSPS SOURCE

PERMITTEE

Dixon-Marquette Cement

Attn: Tim Knisley

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 72120834 I.D. No.: 103806AAC

Applicant's Designation: DIXONPLANT Date Received: February 2, 1996

Subject: Cement Manufacturing Facility

Date Issued: April 30, 1996 Expiration Date: May 6, 1997

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to OPERATE

emission source(s) and/or air pollution control equipment consisting of an

aggregate crushing plant with dust collectors and wet suppression as back-up,

an aggregate classifying plant, 3 clinker conveyors, 4 kiln feed tanks, 1

screw conveyor, 3 homogenizing silos, 4 kiln weight feeders, 1 rod mill, 1

air separator, 4 ball/finish mills and separators, 1 clinker elevator and

conveyor, 2 regrind mills, 1 colored masonry material tank, 1 colored masonry

material hopper/blender/packager, 6 packing machines, 1 bulk cement loading

tank system, 14 cement silos, 4 mortar silos, 4 regrind silos, and 2 bulk RR

car and truck loading systems all with baghouses, 4 clinker coolers with

settling chamber and gravel filters, 1 apron feeder/crusher and 2 vibrating

screens with water sprays, 2 air separators and elevator with cyclones and

baghouses, 3 air furnaces, 1 standby kiln with multiclone and baghouse, 3

kilns and preheaters with ESP and baghouse, and 2 cement storage silos with 4

dust collectors (49A, 49B, 50A, 50B) as described in the above-referenced

application. This Permit is subject to standard conditions attached hereto

and the following special condition(s):

1a. The two new cement storage silos with four dust collectors (49A, 49B,

50A, 50B) is subject to New Source Performance Standard (NSPS) for

Portland Cement Plants, 40 CFR 60, Subparts A and F adopted as 35 Ill.

Adm. Code 230. The Illinois EPA is administering NSPS in Illinois on

behalf of the United States EPA under a delegation agreement.

 b. At all times, the Permittee shall also, to the extent practicable,

maintain and operate the two storage silos, including associated air

pollution control equipment, in a manner consistent with good air

pollution control practice for minimizing emissions.

2a. The crushing plant and aggregate classifying plant are subject to New

Source Performance Standards (NSPS), 40 CFR 60, Subparts A and OOO.
FINAL DRAFT/PROPOSED CAAPP PERMIT

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I.D. No.: 103806AAC

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4-3

The Illinois EPA is administering these standards in Illinois on behalf

of the United States EPA under a delegation agreement.

 b. Particulate matter emissions from vents or stacks shall not exceed 0.05

gm/dscm (0.022 gr/dscf) and 7 percent opacity (40 CFR 60.672(a)).

c. Fugitive emissions of particulate matter from grinding mills, screens

(except from truck dumping), bucket elevators, belt conveyors, bagging

operations, storage bins, and enclosed truck or railcar loading

operations shall not exceed 10 percent opacity, (40 CFR 60.672(b) and

(d)).

3a. Fugitive emissions of particulate matter from the crushers (except from

truck dumping), shall not exceed 15 percent opacity, (40 CFR 60.672(c)

and (d)).

 b. At all times the Permittee shall also, to the extent practicable,

maintain and operate these sources, including associated air pollution

control equipment, in a manner consistent with good air pollution

control practice for minimizing emissions.

4a. Operation of the aggregate crushing plant with dust collectors (and wet

suppression) shall not exceed the following limits:

 Annual Emission

Item Max. Max. Tons Rate Emission

I.D. Description TPH Processed Lb/Ton Lb/Annual

A Truck Dump 850 900,000 0.0003 270

B/C1 Apron Feeder/Dribble Conv. 850 900,000 0.0003 270

C Primary Crusher 850 900,000 0.0028 2,520

C2 Collector Conveyor 850 900,000 0.00003 27

C3 Transfer Conveyor 850 900,000 0.00003 27

E Apron Feeder (under Bin) 850 900,000 0.00003 270

C4 Transfer Conveyor 1,349 1,428,353 0.00003 43

F Screen 674.5 714,176 0.0016 1,143

G Screen 674.5 714,176 0.00003 1,143

C5 Conveyor Collector-Coarse 249 263,647 0.00003 8

C6 Conveyor Collector-Medium 250 264,706 0.00003 8

C7 Transfer Conveyor 499 528,353 0.00003 16

H Secondary Crusher 499 528,353 0.0028 1,479

C8 Transfer Conveyor 499 528,353 0.00003 16

C9 Conveyor Collector 3/4 425 450,000 0.0003 135

C10 Conveyor Collector 3/4 425 450,000 0.0003 135

FC9 Transfer Conveyor 850 900,000 0.0003 270

 Sub Total - Plant Equip. 7,780

1 Primary Dust Collector 850 900,000 0.00115966 1,044

2 Secondary Dust Collector 850 900,000 0.0068067 6,127
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

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4-4

3 Screen Dust Collector 850 900,000 0.0020167 1,815

 Sub Total - Collectors 8,986

1FC8 7 Field Conveyors - 850 900,000 0.0003 ea. 1,890

FC1 To Cement Plt.

 Total (7780 + 8986 + 1890) = 18656#/(2000 #/ton) = 9.3 ton Annual

b. Operation of the aggregate classifying plant shall not exceed the

following limits:

 Annual Emission

Item Max. Max. Tons Rate Emission

I.D. Description TPH Processed Lb/Ton Lb/Annual

P1 Loader Dump 375 600,000 .0056 3,360

P1 Hopper Discharge Feeder 375 600,000 .0003 180

P1 Feed Conveyor to Screen 375 600,000 .0003 180

P1 Screen 375 600,000 .016 9,600

P2 Oversize Conveyor to

 Stockpile 19 30,400 .0003 9

P3 Fines Transfer Conv. 131 209,600 .0003 67

P4 Fines Stacker to Stockpile 131 209,600 .013 2,725

P5 Coarse Transfer Conveyor 225 360,000 .0003 108

P6 Coarse Stacker 11 17,600 .013 229

 Transfer 214 342,400 .0003 103

P7 Transfer to P8 214 342,400 .0003 103

 Conveyor to Screen 214 342,400 .0003 103

 Screen 214 342,400 .016 5,478

P9 Transfer Conveyor - Fines 19 30,400 .0003 9

P10 Fines Stacker Conveyor 19 30,400 .0003 9

P11 Chips Transfer Conveyor 77 123,200 .0003 37

P12 Chips Stacker Conveyor 77 123,200 .013 1,602

P13 Concrete Stone Transfer

 Conveyor 118 188,800 .0003 57

P14 Concrete Stone Stacker

 Conveyor 118 188,800 .013 2,454

 26,413

Annual Emission Rate - Processing (26413#/2000#/ton) = 13.2 ton

 c. i. The moisture content of the aggregate as crushed shall be at

least 1.5% by weight so as to reduce emissions of particulate

matter. Compliance with this requirement may be presumed if

moisture content of aggregate as shipped is at least 1.5%.

ii. The moisture content of a representative sample of the aggregate

shall be measured at least once per week using ASTM Procedures

(C566-67) for total moisture content of material.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-5

5a. The Permittee shall maintain records of all moisture content tests

performed, pursuant to Condition 4(c), including date, time, individual

performing test, location of sample e.g., prior to crushing or as

shipped.

 b. The Permittee shall maintain an operating log for the crushing plant,

including dates and times of usage and dates and times of the

inspection performed pursuant to Condition 4(c), with person performing

inspection observation(s) and measures taken to correct any

deficiencies.

c. The Permittee shall maintain monthly records of the following items:

i. Crushing plant input feed rate (tons/month and tons/year).

6. The records required by Conditions 5 shall be kept at a readily

accessible location at the plant for at least 3 years from the date of

entry and shall be made available for inspection and copying by the

Agency and USEPA upon request.

7. If the moisture content of the material being crushed is less than

1.5%, the crushing plant control system is not operating properly, or

there is an exceedance of this permit as determined by the records

required by Condition 5 the Permittee shall submit a quarterly report

to the Agency's Compliance Monitoring Section in Springfield, Illinois

within 30 days after the end of the quarter. The report shall include

the emissions on an hourly basis, a copy of relevant records, and a

description of the exceedance or violation and efforts to reduce

emissions and future occurrences.

8. Any required reports and notifications concerning equipment operation,

testing or a continuous monitoring system shall be sent to the

following address unless otherwise indicated:

Illinois Environmental Protection Agency

Division of Air Pollution Control

5415 North University

Peoria, Illinois 61614

9. No person shall cause or allow any visible emissions of fugitive

particulate matter from any process, including any material handling or

storage activity beyond the property line of the emission source,

pursuant to 35 Ill. Adm. Code 212.301.

10. This Permit will expire on the day operation ceases at this location if

this plant is moved to a new location, or otherwise on the date

specified above.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-6

11. The Agency is to be notified, in writing, within five (5) days of any

relocation of the moveable processing equipment, covered by this

permit, to another permitted location.

12. The transportation and reassembly of a portable plant at a new location

requires a new construction and operating permit pursuant to 35 Ill.

Adm. Code 201.142. This permit must be obtained prior to reassembling

the plant at the new location. Application forms are enclosed. The

Agency will issue a joint construction and operating permit if the

information provided in the application forms demonstrates compliance

with the Board's Regulations.

13. The crushing and screening equipment covered under this permit may only

operate when the specific equipment covered in permit 72120834 listed

as the apron feeder and jaw crusher, the impactor secondary crusher and

"2" vibrating screens is not operating, i.e., concurrent operation of

the noted equipment in these two permits is not allowed.

14. Emissions of particulate matter from both storage silos with dust

collectors (49A, 49B, 50A, 50B) shall not exceed 3.5 tons/year. This

limit is based on the emissions given (0.35 lb/hr per dust collector)

with maximum hours of operation (4992 hours/year).

Please note that this permit has been revised to include the operation of the

aggregate crushing plant with dust collectors and wet suppression (as back

up) and an aggregate classifying plant from construction permit 93090041.

If you have any questions on this, please call Bob Smet at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:RPS:jar

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-7

217/782-2113

CONSTRUCTION PERMIT

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 99060053 I.D. No.: 103806AAC

Applicant's Designation: DIESELFUEL Date Received: June 3, 1999

Subject: Receiving and Transfer

Date Issued: September 30, 1999

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT

emission source(s) and/or air pollution control equipment consisting of a

modification to the existing secondary crushing operations which consists of

removing the secondary crusher and secondary vibrating screens and using the

existing housing for receiving and transfer of materials as described in the

above-referenced application. This Permit is subject to standard conditions

attached hereto and the following special condition(s):

1. This permit is issued based upon modification to the secondary crushing

operation, without any increase in emissions of particulate matter into

the atmosphere.

2. Operation of the equipment being constructed and/or modified is allowed

under this permit until final action is taken on the Clean Air Act

Permit Program (CAAPP) application for this source, provided that such

CAAPP application has been received and been deemed complete by the

Illinois EPA. As a result, the Permittee must still update the CAAPP

application to include the aforementioned equipment but is not required

to submit an application for a state operating permit in the interim.

It should be noted that this permit is issued for the construction of the

equipment listed above. The Permittee should update their CAAPP application

to include this new equipment by submitting form 505-CAAPP - "Supplement to

CAAPP Application" along with all other appropriate information to accomplish

this.

It should also be noted that the #2 diesel fuel storage tanks are exempt from

state permit requirements, pursuant to 35 Ill. Adm. Code 201.146(n)(3).
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-8

If you have any questions on this, please call Jason Schnepp at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:JMS:jar

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-9

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 99060085 I.D. No.: 103806AAC

Applicant's Designation: DIESELFUEL Date Received: June 28, 1999

Subject: Diesel Fuel Storage Tank

Date Issued: July 6, 1999 Operating Permit Expiration

Date: July 6, 2004

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of one 15,000 gallon #2 diesel fuel storage tank as described in the

above-referenced application. This Permit is subject to standard conditions

attached hereto and the following special condition(s):

1. Operation of the emission source(s) included in this permit shall not

begin until all associated air pollution control equipment has been

constructed and is operational.

2a. The one 15,000 gallon #2 diesel fuel storage tank(s) is subject to New

Source Performance Standards (NSPS), 40 CFR 60 Subpart Kb. The

Illinois EPA is administering these standards in Illinois on behalf of

the United States EPA under a delegation agreement.

b. At all times, the Permittee shall, to the extent practicable, maintain

and operate these tanks, in a manner consistent with good air pollution

control practice for minimizing emissions, pursuant to the New Source

Performance Standard.

c. The Permittee shall fulfill the monitoring of operations requirements

of the New Source Performance Standards, 40 CFR 60.116b(a) and (b) for

the one 15,000 gallon #2 diesel fuel storage tank. That is, records

showing the dimensions of the storage vessel and an analysis showing

the capacity of the storage vessel, shall be maintained and readily

accessible for the life of the source.

3. This permit is issued based on negligible emissions of volatile organic

material from one 15,000 gallon #2 diesel fuel storage tank. For this

purpose, emissions shall not exceed nominal emission rates of 0.1

lb/hour and 0.44 ton/year.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-10

If you have any questions on this, please call Jason Schnepp at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:JMS:jar
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-11

217/782-2113

PERMIT NOT REQUIRED

July 7, 1999

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 99060085

I.D. No.: 103806AAC

Applicant's Designation: DIESELFUEL

Received: June 28, 1999

Construction/Operation of: Diesel Fuel Storage Tank

Location: 1914 White Oak Lane, Dixon

A review of the permit application referenced above for CONSTRUCTION and

OPERATION of the one 15,000 gallon #2 diesel fuel storage tank indicates that

this project does not require a permit pursuant to 35 Ill. Adm. Code

201.146(n)(3). This determination is based upon the information submitted to

the Illinois EPA at this time.

It should be noted that the Permittee may need to update the pending CAAPP

application to include the above mentioned emission unit.

If you have any questions or need any assistance regarding this matter,

please contact Jason Schnepp at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:JMS:psj

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-12

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 99070078 I.D. No.: 103806AAC

Applicant's Designation: HOPPER/CONVEYOR Date Received: July 27, 1999

Subject: Hopper/Conveyor

Date Issued: August 17, 1999 Expiration Date: August 17, 2004

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of a hopper and a conveyor as described in the above-referenced application.

This Permit is subject to standard conditions attached hereto and the

following special condition(s):

1. Operation of the emission source(s) included in this permit shall not

begin until all associated air pollution control equipment has been

constructed and is operational.

2a. This permit shall expire 180 days after the Illinois EPA sends a

written request for the renewal of this permit.

 b. This permit shall terminate if it is withdrawn or is superseded by a

revised permit.

3. The throughput of the above-referenced equipment shall not exceed

26,000 cubic yards (52,000 tons) per month and 104,000 cubic yards

(208,000 tons) per year.

4. Particulate matter emissions shall not exceed the following limits:

 Particulate Matter Emissions

Process (Tons/Mo) (Tons/Yr)

Hopper and Conveyor .4 .15

These limits are based on information provided in the permit

application and standard AP-42 emission factors. Compliance shall be

determined from a running total of 12 months of data.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-13

5. The Permittee shall, in accordance with the manufacturer(s) and/or

vendor(s) recommendations, perform periodic maintenance on the

pollution control equipment covered under this permit such that the

pollution control equipment be kept in proper working condition and not

cause a violation of the Environmental Protection Act or regulations

promulgated therein.

6. No person shall cause or allow any visible emissions of fugitive

particulate matter from any process, including any material handling or

storage activity beyond the property line of the emission source,

pursuant to 35 Ill. Adm. Code 212.301.

7. The Permittee shall maintain records of the following items, and such

other items as may be appropriate to allow the Illinois EPA to review

compliance with the limits in this permit.

a. Monthly and yearly limestone, sand, and clay throughput

(tons/month, tons/year).

8. All records and logs required by this permit shall be retained at a

readily accessible location at the source for at least three years from

the date of entry and shall be made available for inspection and

copying by the Illinois EPA upon request. Any records retained in an

electronic format (e.g., computer) shall be capable of being retrieved

and printed on paper during normal source office hours so as to be able

to respond to an Illinois EPA request for records during the course of

a source inspection.

9. If there is an exceedance of the requirements of this permit as

determined by the records required by this permit, the Permittee shall

submit a report to the Illinois EPA's Compliance Section in

Springfield, Illinois within 30 days after the exceedance. The report

shall include the emissions released in accordance with the

recordkeeping requirements, a copy of the relevant records, and a

description of the exceedance or violation and efforts to reduce

emissions and future occurrences.

10. Two (2) copies of required reports and notifications concerning

equipment operation or repairs, performance testing or a continuous

monitoring system shall be sent to:

Illinois Environmental Protection Agency

Division of Air Pollution Control

Compliance Section (#40)

P.O. Box 19276

Springfield, Illinois 62794-9276

and one (1) copy shall be sent to the Illinois EPA's regional office at

the following address unless otherwise indicated:
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-14

Illinois Environmental Protection Agency

Division of Air Pollution Control

5415 North University

Peoria, Illinois 61614

11. This permit is issued based on the fact that the above-specified units

are identified in the Permittee's pending application for a CAAPP

permit and are certified, by Permittee, to be in compliance with

applicable regulations.

12. This permit does not preclude any future permitting review and

evaluation nor does it shield the Permittee from any legal action for

noncompliance with or circumvention of, applicable regulations.

It should be noted that a detailed review of the specified units will be

performed during the review of the pending CAAPP application submitted for

these units.

If you have any questions on this permit, please contact Randy Solomon at

217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:RBS:jar

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-15

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement Company

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 99080060 I.D. No.: 103806AAC

Applicant's Designation: BAGHOUSE CLINKER Date Received: August 19, 1999

Subject: Baghouse for Clinker Cooler Exhaust

Date Issued: August 27, 1999 Operating Permit Expiration

Date: August 27, 2004

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of a baghouse as described in the above-referenced application. This Permit

is subject to standard conditions attached hereto and the following special

condition(s):

1a. This permit shall expire 180 days after the Illinois EPA sends a

written request for the renewal of this permit.

 b. This permit shall terminate if it is withdrawn or is superseded by a

revised permit.

 c. Operation of the emission source included in this permit shall not

begin until all associated air pollution control equipment has been

constructed and is operational.

2. This permit is issued based on no increase in emissions from the cement

manufacturing plant.

3. No person shall cause or allow any visible emissions of fugitive

particulate matter from any process, including any material handling or

storage activity beyond the property line of the emission source,

pursuant to 35 Ill. Adm. Code 212.301.

4. At all times the Permittee shall, to the extent practicable, maintain

and operate the equipment, including associated air pollution control

equipment, in a manner consistent with good air pollution control

practices for minimizing emissions.

5. The Permittee shall maintain records of the following items.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-16

a. Cement production (tons/mo, tons/yr).

6. All records and logs required by this permit shall be retained at a

readily accessible location at the source for at least three years from

the date of entry and shall be made available for inspection and

copying by the Illinois EPA upon request. Any records retained in an

electronic format (e.g., computer) shall be capable of being retrieved

and printed on paper during normal source office hours so as to be able

to respond to an Illinois EPA request for records during the course of

a source inspection.

7. If there is an exceedance of the requirements of this permit as

determined by the records required by this permit, the Permittee shall

submit a report to the Illinois EPA's Compliance Section in

Springfield, Illinois within 30 days after the exceedance. The report

shall include the emissions released in accordance with the

recordkeeping requirements, a copy of the relevant records, and a

description of the exceedance or violation and efforts to reduce

emissions and future occurrences.

8. Two (2) copies of required reports and notifications concerning

equipment operation or repairs, performance testing or a continuous

monitoring system shall be sent to:

Illinois Environmental Protection Agency

Division of Air Pollution Control

Compliance Section (#40)

P.O. Box 19276

Springfield, Illinois 62794-9276

and one (1) copy shall be sent to the Illinois EPA's regional office at

the following address unless otherwise indicated:

Illinois Environmental Protection Agency

Division of Air Pollution Control

5415 North University

Peoria, Illinois 61614

9. This permit is issued based on the fact that the above-specified units

are identified in the Permittee's pending application for a CAAPP

permit and are certified, by Permittee, to be in compliance with

applicable regulations.

10. This permit does not preclude any future permitting review and

evaluation nor does it shield the Permittee from any legal action for

noncompliance with or circumvention of, applicable regulations.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-17

It should be noted that a detailed review of the specified units will be

performed during the review of the pending CAAPP application submitted for

these units.

If you have any questions on this, please call Randy Solomon at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:RBS:jar

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-18

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT - NSPS SOURCES

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 00070035 I.D. No.: 103806AAC

Applicant's Designation: Date Received: July 17, 2000

Operating Permit Expiration Date: October 1, 2005

Subject: Secondary Crusher/Conveyor

Date Issued: October 24, 2000

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of a new secondary crusher and associated conveying and screening equipment

as described in the above-referenced application. This Permit is subject to

standard conditions attached hereto and the following special condition(s):

1a. This new crusher and associated conveying and screening equipment are

subject to New Source Performance Standards (NSPS), 40 CFR 60, Subparts

A and OOO. The Illinois EPA is administering these standards in

Illinois on behalf of the United States EPA under a delegation

agreement.

i. Particulate matter emissions from vents or stacks, if present,

shall not exceed 0.05 gm/dscm (0.022 gr/dscf) and 7 percent

opacity (40 CFR 60.672(a)).

ii. Fugitive emissions of particulate matter from screens (except

from truck dumping) and belt conveyors shall not exceed 10

percent opacity, (40 CFR 60.672(b) and (d)).

iii. Fugitive emissions of particulate matter from the crusher (except

from truck dumping), shall not exceed 15 percent opacity, (40 CFR

60.672(c) and (d)).

 b. At all times the Permittee shall also, to the extent practicable,

maintain and operate these sources, including associated air pollution

control equipment, in a manner consistent with good air pollution

control practice for minimizing emissions, pursuant to 40 CFR 60.11(d).
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-19

2a. This permit is issued based on the new secondary crusher not causing or

contributing to an increase in emissions from existing operations at

the plant.

b. i. The new secondary crusher shall not be used for the production of

feed to the Portland Cement Plant, but shall only be used for

production of crushed stone, e.g., construction aggregate.

ii. Annual throughput of the new secondary crusher shall not exceed

1,680,000 tons of stone per year.

 c. Annual throughput of the engine generator associated with the new

crusher shall not exceed 42,168 gallons of oil per year.

 d. Compliance with these annual limits shall be determined from a running

total of 12 months of throughput data.

3a. i. The Permittee shall operate and maintain the new secondary

crusher and associated conveying and screening to minimize

emissions of particulate matter.

ii. Annual emissions of PM10 from the new secondary crusher and

associated conveying and screening shall not exceed 10.25

tons/year. This limit is set based on an annual throughput of

1,680,000 tons/year and appropriate emission factors from USEPA’s

Compilation of Emission Factors, AP-42, i.e., 0.0024, 0.0014, and

0.0070 lb PM10/ton for crushing, conveying, and screening,

respectively.

 b. Annual emissions of nitrogen oxides (NOx), carbon monoxide (CO), and PM10

from the engine generator shall not exceed 13.0, 2.8, and 0.91 tons.

These limits reflect maximum emissions of this unit as stated in the

application based on maximum operation and applicable emission factors

from USEPA’s Compilation of Emission Factors, AP-42, i.e., 4.41 and

0.95 lb/mmBtu for NOx and CO, respectively.

 c. Compliance with these limits shall be determined from a running total

of 12 months of emission data.

4. The Permittee shall notify the Illinois EPA as required by 40 CFR 60.7,

including:

a. Commencement of construction

b. Actual date of initial startup

5a. These units may be operated for 180 days under the Construction Permit.

This condition supersedes Standard Condition 1.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-20

 b. Following completion of the emission testing required by Condition 6,

which testing shows compliance with applicable requirements the

Permittee may continue operation of these units under the Operating

Permit.

6a. Within 60 days after each source achieves maximum production, but not

later than 180 days after initial startup pursuant to 40 CFR 60.675 and

60.8, the opacity from the affected facilities shall be measured during

conditions which are representative of the maximum emissions. The

Illinois EPA may provide additional time for the performance of this

testing upon request from the Permittee which shows that it is not

feasible to perform representative testing within 90 days.

 b. The methods and procedures specified by 40 CFR 60.675 shall be used for

these measurements.

 c. The Illinois EPA shall be notified prior to these measurements to

enable the Illinois EPA to observe these measurements. Initial

notification of the expected date of the measurements shall be

submitted to a minimum of thirty days prior to the expected date as

required by 40 CFR 60.8(d). Notification of the actual date and

expected time of measurement shall be submitted a minimum of five

working days prior to the actual date of the measurement. The Illinois

EPA may, at its discretion, accept notification with shorter advance

notice provided that the Illinois EPA will not accept such

notifications if it interferes with the Illinois EPA's ability to

observe the measurements.

 d. A report for these measurements shall be promptly submitted to the

Illinois EPA within 30 days after test results are compiled or 90 days

after the date of measurements, whichever occurs earlier.

7a. The Permittee shall keep the following operating records:

i. Throughput of the new secondary crusher with supporting data.

For example, if production records are kept for the primary

crusher, the Permittee shall keep supporting data for its

estimate of the fraction of material that then passes through the

new secondary crusher.

ii. Consumption of fuel by the engine associated with the new

crusher.

 b. The Permittee shall keep an operating maintenance log for the new

secondary crusher and associated equipment that addresses aspects of

this equipment related to air pollution control.

8. The Permittee shall promptly notify the Illinois EPA of any exceedance

of the requirements of Conditions 1, 2, or 3. This report shall
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-21

describe the nature of the exceedance, the date, the corrective actions

taken, and the actions taken to prevent similar exceedances in the

future.

9a. Two copies of required reports and notifications concerning equipment

operation, performance testing, or exceedances shall be sent to:

Illinois Environmental Protection Agency

Division of Air Pollution Control

Compliance Section (#40)

P.O. Box 19276

Springfield, Illinois 62794-9276

 b. and one copy of required reports and notifications shall also be sent

to the Illinois EPA's regional office at the following address unless

otherwise indicated:

Illinois Environmental Protection Agency

Division of Air Pollution Control

5415 North University

Peoria, Illinois 61614

If you have any questions on this permit, please call Christopher Romaine at

217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:CRR:jar

cc: Illinois EPA, FOS Region 2

USEPA
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-22

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement Company

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 00120074 I.D. No.: 103806AAC

Applicant's Designation: CLINKERBAK Date Received: December 29, 2000

Subject: Baghouse for Clinker Transfer Station

Date Issued: March 16, 2001 Operating Permit Expiration

Date: March 16, 2006

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of one new baghouse replacing existing baghouse to control existing clinker

transfer station as described in the above-referenced application. This

Permit is subject to standard conditions attached hereto and the following

special condition(s):

1. The clinker transfer station shall be controlled by either the existing

or the new baghouse and shall not operate without a control while the

new baghouse is being installed.

2. This permit is issued based upon replacement of baghouse for clinker

transfer station without any increase in emissions of particulate

matter to the atmosphere. The existing equipment is covered by a

separate operating permit, 95020058.

If you have any questions on this, please call Minesh Patel at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:MVP:psj

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-23

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 01010061 I.D. No.: 103806AAC

Applicant's Designation: BAGFILTER Date Received: January 25, 2001

Subject: Replacement Bag Filter at the Loadout Station L-1

Date Issued: February 8, 2001 Operating Permit Expiration

Date: February 8, 2006

Location: 1914 White Oak Lane, Lee, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of bag filter at Loadout L-1 (East) as described in the above-referenced

application. This Permit is subject to standard conditions attached hereto

and the following special condition(s):

1. Operation of the emission source(s) included in this permit shall not

begin until all associated air pollution control equipment has been

constructed and is operational.

2. This permit is issued based on construction and operation of the bag

filter at Loadout L-1 (East), without any increase in emission of

particulate matter into the atmosphere.

Please note that the Permittee should update their CAAPP application to

include this equipment by submitting form 505-CAAPP - “Supplement to CAAPP

Application” along with all other appropriate information.

If you have any questions on this, please call Ricardo Ng at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:RNG:jar

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-24

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement Company

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 01080008 I.D. No.: 103806AAC

Applicant's Designation: Date Received: August 6, 2001

Subject: Pug Mill/Truck Dump/Riprap Grate

Date Issued: November 1, 2001 Operating Permit Expiration

Date: November 1, 2006

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of rip-rap process and pug mill process (including loading hopper, two

conveyors and pug mill utilizing water injection, and three rotary mixers) as

described in the above-referenced application. This Permit is subject to

standard conditions attached hereto and the following special condition(s):

1. Particulate matter (PM) emissions from the rip-rap process shall not

exceed 1.5 lb/hour and 0.75 tons/year. These limits are based on the

process weight rate (100 tons/hour), standard emission factor (0.015

lb/ton), and operation (1,000 hours/year) as provided in the permit

application. Compliance with annual limits shall be determined from a

running total of 12 months of data.

2. This permit is issued based on negligible emissions of particulate

matter from the pug mill process. For this purpose, emissions shall

not exceed nominal emission rates of 0.1 lb/hour and 0.44 ton/year.

3a. The Permittee shall maintain the following records:

i. Throughput of rip-rap and pug mill process; and

ii. PM emissions from riprap and pug mill processes using standard

emission factors.

 b. These records shall be maintained for at least three years and be made

available to the Illinois EPA for inspection or copying upon request.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-25

If you have any questions on this, please call Minesh Patel at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:MVP:psj

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-26

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement, Inc.

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 01090004 I.D. No.: 103806AAC

Applicant's Designation: Date Received: September 6, 2001

Subject: Fly Ash Storage Handling System

Date Issued: September 28, 2001 Operating Permit Expiration

Date: September 28, 2006

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of two fly ash storage handling systems and bag filter control as described

in the above-referenced application. This Permit is subject to standard

conditions attached hereto and the following special condition(s):

1. Operation of the emission source(s) included in this permit shall not

begin until all associated air pollution control equipment has been

constructed and is operational.

2. This permit is issued based on negligible emissions of particulate

matter from two fly ash storage handling systems. For this purpose

emissions from each emission source shall not exceed nominal emission

rates of 0.1 lb/hour and 0.44 ton/yr.

3. At all times, the Permittee shall also, to the extent practicable,

maintain and operate the two fly ash storage handling systems,

including associated air pollution control equipment, in a manner

consistent with good air pollution control practice for minimizing

emissions.

If you have any questions on this, please call Minesh Patel at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:MVP:jar

cc: Region 1
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-27

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement Company

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 01090035 I.D. No.: 103806AAC

Applicant's Designation: BagFilter at Loadout L-2, L-3 & L-4

Subject: Three Replacement BagFilters Date Received: September 21, 2001

Date Issued: October 19, 2001 Operating Permit Expiration Date:

October 19, 2006

Location: 1914 White Oak Lane, Dixon

Permit is hereby granted to the above-designated Permittee to CONSTRUCT and

OPERATE emission source(s) and/or air pollution control equipment consisting

of three replacement bagfilters for the existing bulk cement loadout stations

as described in the above-referenced application. This Permit is subject to

standard conditions attached hereto and the following special condition(s):

1. This permit is issued based upon construction of the replacement bag

filters, without any increase in emissions of regulated air pollutants

into the atmosphere.

2. The Permittee may operate the existing bulk cement loadout stations

with the new bagfilters under this permit until its CAAPP permit is

issued.

If you have any questions on this, please call Kaushal Desai at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:KKD:psj

cc: Region 2

CAAPP Application No. 95090025
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

4-28

217/782-2113

JOINT CONSTRUCTION AND OPERATING PERMIT

PERMITTEE

Dixon-Marquette Cement Company

Attn: Neil DeRynck

1914 White Oak Lane

Dixon, Illinois 61021

Application No.: 02060060 I.D. No.: 103806AAC

Applicant's Designation: Date Received: June 21, 2002

Subject: Bagfilter at CCG Conveyor Belt Transfer

Date Issued: June 28, 2002 Operating Permit Expiration

Date: June 28, 2007

Location: 1914 White Oak Lane, Dixon

This Permit is hereby granted to the above-designated Permittee to CONSTRUCT

and OPERATE emission source(s) and/or air pollution control equipment

consisting of a bagfilter to control particulate matter emissions from

existing clinker-coal-gypsum conveyor transfer station as described in the

above-referenced application. This Permit is subject to standard conditions

attached hereto and the following special condition(s):

1. This permit is issued based upon construction and operation of the

bagfilter without any increase in emissions of particulate matter into

the atmosphere.

If you have any questions on this, please call Jason Schnepp at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:JMS:psj

cc: Region 2
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

5-1

10.5 Attachment 5 - Example Certification by a Responsible Official

I certify under penalty of law that this document and all

attachments were prepared under my direction or supervision in

accordance with a system designed to assure that qualified

personnel properly gather and evaluate the information submitted.

Based on my inquiry of the person or persons directly responsible

for gathering the information, the information submitted is, to

the best of my knowledge and belief, true, accurate, and

complete. I am aware that there are significant penalties for

submitting false information, including the possibility of fine

and imprisonment for knowing violations.

Signature: ______________________________________________

Name: ______________________________________________

Official Title: ______________________________________________

Telephone No.: ______________________________________________

Date Signed: ______________________________________________
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

6-1

10.6 Attachment 6 - Guidance on Revising This Permit

The Permittee must submit an application to the Illinois EPA

using the appropriate revision classification in accordance with

Sections 39.5(13) and (14) of the Act and 35 IAC 270.302.

Specifically, there are currently three classifications for

revisions to a CAAPP permit. These are:

1. Administrative Permit Amendment;

2. Minor Permit Modification; and

3. Significant Permit Modification.

The Permittee must determine, request, and submit the necessary

information to allow the Illinois EPA to use the appropriate

procedure to revise the CAAPP permit. A brief explanation of

each of these classifications follows.

1. Administrative Permit Amendment

• Corrects typographical errors;

• Identifies a change in the name, address, or phone

number of any person identified in the permit, or

provides a similar minor administrative change at the

source;

• Requires more frequent monitoring or reporting by the

Permittee;

• Allows for a change in ownership or operational

control of the source where no other change in the

permit is necessary, provided that a written

agreement containing a specific date for transfer of

permit responsibility, coverage, and liability

between the current and new Permittees has been

submitted to the Illinois EPA;

• Incorporates into the CAAPP permit a construction

permit, provided the conditions of the construction

permit meet the requirements for the issuance of

CAAPP permits; or

• Incorporates into the CAAPP permit revised

limitations or other requirements resulting from the

application of an approved economic incentives rule,
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

6-2

marketable permits rule, or generic emissions trading

rule.

2. Minor Permit Modification

• Do not violate any applicable requirement;

• Do not involve significant changes to existing

monitoring, reporting, or recordkeeping requirements

in the permit;

• Do not require a case-by-case determination of an

emission limitation or other standard, or a

source-specific determination of ambient impacts, or

a visibility or increment analysis;

• Do not seek to establish or change a permit term or

condition for which there is no corresponding

underlying requirement and which avoids an applicable

requirement to which the source would otherwise be

subject. Such terms and conditions include:

• A federally enforceable emissions cap assumed

to avoid classification as a modification

under any provision of Title I of the CAA; and

• An alternative emissions limit approved

pursuant to regulations promulgated under

Section 112(i)(5) of the CAA.

• Are not modifications under any provision of Title I

of the CAA; and

• Are not required to be processed as a significant

permit modification.

An application for a minor permit modification shall

include the following:

• A description of the change, the emissions resulting

from the change, and any new applicable requirements

that will apply if the change occurs;

• The source’s suggested draft permit/conditions;

• Certification by a responsible official that the

proposed modification meets the criteria for use of
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

6-3

minor permit modification procedures and a request

that such procedures be used; and

• Information as contained on form 271-CAAPP for the

Illinois EPA to use to notify USEPA and affected

States.

3. Significant Permit Modification

• Applications that do not qualify as either minor

permit modifications or as administrative permit

amendments;

• Applications requesting a significant change in

existing monitoring permit terms or conditions;

• Applications requesting a relaxation of reporting or

recordkeeping requirements; and

• Cases in which, in the judgment of the Illinois EPA,

action on an application for modification would

require decisions to be made on technically complex

issues.

An application for a significant permit modification shall

include the following:

• A detailed description of the proposed change(s),

including all physical changes to equipment, changes

in the method of operation, changes in emissions of

each pollutant, and any new applicable requirements

which will apply as a result of the proposed change.

Note that the Permittee need only submit revised

forms for equipment and operations that will be

modified.

The Illinois EPA requires the information on the following

appropriate forms to be submitted in accordance with the proper

classification:

• Form 273-CAAPP, REQUEST FOR ADMINISTRATIVE PERMIT

AMENDMENT FOR CAAPP PERMIT; or

• Form 271-CAAPP, MINOR PERMIT MODIFICATION FOR CAAPP

PERMIT; or

• Form 200-CAAPP, APPLICATION FOR CAAPP PERMIT (for

significant modification).
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

6-4

Application forms can be obtained from the Illinois EPA website

at http://www.epa.state.il.us/air/forms.

Note that the request to revise the permit must be certified for

truth, accuracy, and completeness by a responsible official.

Note that failure to submit the required information may require

the Illinois EPA to deny the application. The Illinois EPA

reserves the right to require that additional information be

submitted as needed to evaluate or take final action on

applications pursuant to Section 39.5(5)(g) of the Act and 35 IAC

270.305.
10.7 Attachment 7 Form 199-CAAPP, Application For Construction

Permit (For CAAPP Sources Only)

Illinois Environmental Protection Agency

Division Of Air Pollution Control -- Permit Section

P.O. Box 19506

Springfield, Illinois 62794-9506

This Agency is authorized to require and you must disclose this information under 415 ILCS 5/39. Failure to do so could result in the application

being denied and penalties under 415 ILCS 5 et seq. It is not necessary to use this form in providing this information. This form has been

approved by the forms management center.

Printed on Recycled Paper

199-CAAPP

Page 1 of 2

7-1

For Illinois EPA use only

I.D. number:

Permit number:

Application For Construction

Permit (For CAAPP Sources Only)

Date received:

This form is to be used by CAAPP sources to supply information necessary to obtain a construction permit. Please attach other

necessary information and completed CAAPP forms regarding this construction/modification project.

Source Information

1. Source name:

2. Source street address:

3. City: 4. Zip code:

5. Is the source located within city limits? Yes No

6. Township name: 7. County: 8. I.D. number:

Owner Information

9. Name:

10. Address:

11. City: 12. State: 13. Zip code:

Operator Information (if different from owner)

14. Name

15. Address:

16. City: 17. State: 18. Zip code:

Applicant Information

19. Who is the applicant? 20. All correspondence to: (check one)

 Owner Operator Owner Operator Source

21. Attention name and/or title for written correspondence:

22. Technical contact person for application: 23. Contact person's telephone number:
Printed on Recycled Paper

199-CAAPP

Page 2 of 2

7-2

Summary Of Application Contents

24. Does the application address whether the proposed project would

constitute a new major source or major modification under each of the

following programs:

a) Non-attainment New Source Review – 35 IAC Part 203;

b) Prevention of Significant Deterioration (PSD) – 40 CFR 52.21;

c) Hazardous Air Pollutants: Regulations Governing Constructed

or Reconstructed Major Sources – 40 CFR Part 63?

 Yes No

25. Does the application identify and address all applicable emissions

standards, including those found in the following:

a) Board Emission Standards – 35 IAC Chapter I, Subtitle B;

b) Federal New Source Performance Standards – 40 CFR Part

60;

c) Federal Standards for Hazardous Air Pollutants – 40 CFR Parts

61 and 63?

 Yes No

26. Does the application include a process flow diagram(s) showing all

emission units and control equipment, and their relationship, for which a

permit is being sought?

 Yes No

27. Does the application include a complete process description for the

emission units and control equipment for which a permit is being

sought?

 Yes No

28. Does the application include the information as contained in completed

CAAPP forms for all appropriate emission units and air pollution control

equipment, listing all applicable requirements and proposed exemptions

from otherwise applicable requirements, and identifying and describing

any outstanding legal actions by either the USEPA or the Illinois EPA?

Note: The use of "APC" application forms is not appropriate for

applications for CAAPP sources. CAAPP forms should be used

to supply information.

 Yes No

29. If the application contains TRADE SECRET information, has such

information been properly marked and claimed, and have two separate

copies of the application suitable for public inspection and notice been

submitted, in accordance with applicable rules and regulations?

 Yes No

 Not Applicable, No

TRADE SECRET

information in this

application

Note 1: Answering “No” to any of the above may result in the application being deemed incomplete.

Signature Block

This certification must be signed by a responsible official. Applications without a signed

certification will be returned as incomplete.

30. I certify under penalty of law that, based on information and belief formed after reasonable

inquiry, the statements and information contained in this application are true, accurate and

complete.

Authorized Signature:

BY:

_________________________________________________ _________________________________________________

AUTHORIZED SIGNATURE TITLE OF SIGNATORY

_________________________________________________ __________ / ___________ / ___________

TYPED OR PRINTED NAME OF SIGNATORY DATE

Note 2: An operating permit for the construction/modification permitted in a construction permit must be

obtained by applying for the appropriate revision to the source’s CAAPP permit, if necessary.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

8-1

10.8 Attachment 8 - Guidance on Renewing This Permit

Timeliness - Pursuant to Section 39.5(5)(n) of the Act and 35 IAC

270.301(d), a source must submit to the Illinois EPA a complete

CAAPP application for the renewal of a CAAPP permit not later

than 9 months before the date of permit expiration of the

existing CAAPP permit in order for the submittal to be deemed

timely. Note that the Illinois EPA typically sends out renewal

notices approximately 18 months prior to the expiration of the

CAAPP permit.

The CAAPP application must provide all of the following

information in order for the renewal CAAPP application to be

deemed complete by the Illinois EPA:

1. A completed renewal application form 200-CAAPP,

APPLICATION FOR CAAPP PERMIT.

2. A completed compliance plan form 293-CAAPP, COMPLIANCE

PLAN/SCHEDULE OF COMPLIANCE FOR CAAPP PERMIT.

3. A completed compliance certification form 296-CAAPP,

COMPLIANCE CERTIFICATION, signed by the responsible

official.

4. Any applicable requirements that became effective during

the term of the permit and that were not included in the

permit as a reopening or permit revision.

5. If this is the first time this permit is being renewed and

this source has not yet addressed CAM, the application

should contain the information on form 464-CAAPP,

COMPLIANCE ASSURANCE MONITORING (CAM) PLAN.

6. Information addressing any outstanding transfer agreement

pursuant to the ERMS.

7. a. If operations of an emission unit or group of

emission units remain unchanged and are accurately

depicted in previous submittals, the application may

contain a letter signed by a responsible official

that requests incorporation by reference of existing

information previously submitted and on file with the

Illinois EPA. This letter must also include a

statement that information incorporated by reference

is also being certified for truth and accuracy by the

responsible official’s signing of the form 200-CAAPP,

APPLICATION FOR CAAPP PERMIT and the form 296-CAAPP,

COMPLIANCE CERTIFICATION. The boxes should be marked
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

8-2

yes on form 200-CAAPP, APPLICATION FOR CAAPP PERMIT,

as existing information is being incorporated by

reference.

b. If portions of current operations are not as

described in previous submittals, then in addition to

the information above for operations that remain

unchanged, the application must contain the necessary

information on all changes, e.g., discussion of

changes, new or revised CAAPP forms, and a revised

fee form 292-CAAPP, FEE DETERMINATION FOR CAAPP

PERMIT, if necessary.

8. Information about all off-permit changes that were not

prohibited or addressed by the permit to occur without a

permit revision and the information must be sufficient to

identify all applicable requirements, including

monitoring, recordkeeping, and reporting requirements, for

such changes.

9. Information about all changes made under 40 CFR

70.4(b)(12)(i) and (ii) that require a 7-day notification

prior to the change without requiring a permit revision.

The Illinois EPA will review all applications for completeness

and timeliness. If the renewal application is deemed both timely

and complete, the source shall continue to operate in accordance

with the terms and conditions of its CAAPP permit until final

action is taken on the renewal application.

Notwithstanding the completeness determination, the Illinois EPA

may request additional information necessary to evaluate or take

final action on the CAAPP renewal application. If such

additional information affects your allowable emission limits, a

revised form 292-CAAPP, FEE DETERMINATION FOR CAAPP PERMIT must

be submitted with the requested information. The failure to

submit to the Illinois EPA the requested information within the

time frame specified by the Illinois EPA, may force the Illinois

EPA to deny your CAAPP renewal application pursuant to Section

39.5 of the Act.

Application forms may be obtained from the Illinois EPA website

at http://www.epa.state.il.us/air/forms.html.

If you have any questions regarding this matter, please contact a

permit analyst at 217/782-2113.
FINAL DRAFT/PROPOSED CAAPP PERMIT

Dixon-Marquette Cement, Inc.

I.D. No.: 103806AAC

Application No.: 95090025

September 6, 2002

8-3

Mail renewal applications to:

Illinois Environmental Protection Agency

Division of Air Pollution Control

Permit Section (MC 11)

P.O. Box 19506

Springfield, Illinois 62794-9506

MJP:psj
Project Summary

I. INTRODUCTION

This source has applied for a Clean Air Act Permit Program (CAAPP)

operating permit for its existing operation. The CAAPP is the program

established in Illinois for the operating permits for significant

stationary sources required by the federal Clean Air Act, as amended in

1990. The conditions in a CAAPP permit are enforceable by both the

Illinois Environmental Protection Agency (Illinois EPA) and the USEPA.

The important steps in the production of Portland cement are as

follows:

 Raw material processing (crushing and screening);

 Raw material preparation (proportioning and grinding);

 Raw material mixing and blending to create kiln feed;

 Pyroprocessing of the kiln feed to form Portland cement clinkers;

 Clinker cooling and storage;

 Finish milling (grinding clinker to form Portland cement); and

 Packaging and shipment of Portland cement.

Raw materials, consisting mainly of limestone, are trucked to a

designed crushing facility, near the quarry, where the material

undergoes both a primary and secondary crushing operation. After

achieving the desired size, the material is moved through a series of

conveyors to the raw milling process where it is dried, ground,

proportioned, and prepared for pyroprocessing. Depending on market

conditions, not all raw material undergoes the raw milling process but

instead is either sold as construction aggregates or conveyed to

storage piles.

Prior to raw milling, the material is mixed with clay and sand. During

raw milling the mixture is ground to the appropriate size for

pyroprocessing. This homogeneous mixture is referred to as kiln feed.

The prepared kiln feed is fed to one of four pyroprocessing systems;

each including a rotary kiln. Three of the four also utilize preheater

to enhance thermal efficiency.

The rotary kiln is the heart of the Portland cement process since the

chemical reactions necessary to produce Portland cement take place

here. The rotary kiln is a slightly inclined, slowly rotating steel

tube that is lined with refractory material. The rotation of the kiln

causes the solid materials to be slowly transported downhill from the

feed end. Fuel (a mixture of coal and coke) is supplied at the lower

or discharge end. The hot, gaseous combustion products move

countercurrent to the material flow, thereby transferring heat to the

solids in the kiln.

The product of the rotary kiln is somewhat glassy and spherical mass

known as clinker. After cooling, the clinker is either stored for

future use or mixed with gypsum and a grinding aid and ground in the

finish mill to produce Portland cement.

Page 2

The Portland cement is then conveyed to storage silos where it will

remain until either shipped in bulk or packaged and shipped in paper

bags. Shipping methods include truck and rail.

II. EMISSION UNITS

Significant emission units at this source are as follows:

Emission

Unit

Plant emission

unit Description

Truck dump (TD-2)

Apron conveyor feeder (13-003)

Primary crusher (13-005)

Apron feeder (13-006)

Conveyor belt (13-007)

Secondary crusher (13-008)

Conveyor belt (13-009)

Vibrating screen (13-010)

Vibrating screen (13-011)

Conveyor belt (13-016)

Conveyor belt (13-017)

Conveyor belt (13-012)

Truck dump (TD-1)

Apron conveyor feeder (C1)

Primary crusher (C)

Conveyor belts (3,4,7)

Secondary crusher (H)

Three deck screens (F,G)

01 Crushing plant

Conveyor belts (5,6,9,10)

Feed/recirculating elevator #1 (21-033)

Air separator #1 (21-036)

Air separator #2 (21-136)

Raw mill #2 & air furnace 1 unit (7.3

mmBtu/hr) (21-139)

Feed/recirculating elevator #2 (21-133)

Raw mill #1

and #2

Raw mill #2 & air furnace 2 units (14

mmBtu/hr) (21-040)

Homogenization silos #1 & #2 (HS-1,

HS-2)

Homogenization silos #3 (HS-3)

Bucket elevator #1, #2 (21-225 &

21-226)

Kiln feeder #1 (21-230)

Kiln feeder #2 (21-232)

Kiln feeder #3 (21-234)

Homogenizing &

kiln feed

distribution

Kiln feeder #4 (21-236)

Regrind mill #1 (41-412)

Regrind mill separator #1 (41-416)

Crushed stone silo (CSS-1)

02

Regrind mill

Cement silo (CS-1)
Page 3

Emission

Unit

Plant emission

unit Description

Regrind mill #2 (41-435)

Regrind mill separator #2 (41-439)

Regrind mill

(Continued)

Crushed stone silo (CSS-2)

Cement silo (CS-2)

Large cement silos #1-#6 and Small

cement silos #7-#14 (CS-3)

Masonary silos #15-#18 (MS)

Bulk loading tank (West)

Old bulk loading silo (BLS-1)

Old bulk loading silo (BLS-2)

New bulk loading silo (BLS-3)

New bulk loading silo (BLS-4)

Old truck/rail loadout-east ((L-1)

Old truck/rail loadout-west ((L-2)

New truck/rail loadout-east ((L-3)

New truck/rail loadout-west ((L-4)

Cement pump (81-014)

Cement silos

Side spouts on silo (11) (SS-1)

Bucket elevator #1 (81-153)

Packer feeder & packing machine #3

(81-150 ,151)

Bucket elevator #4 (81-161)

Packer feeder & packing machine #4

(81-158 ,159)

Bucket elevator #5 (81-168)

Packer feeder & packing machine #5

(81-165 ,166)

Bucket elevator #6 (81-175)

Packer feeder & packing machine #6

(81-172 ,173)

Bucket elevator #7 (81-182)

Packer feeder & packing machine

#7(81-179 ,180)

Bucket elevator #2(81-189)

Packer feeder & packing machine #8

(81-186 ,187)

Colored mortar silo (CMS-1)

Hopper Blender/Packer #1 (PM-1)

Cement and

colored mortar

packing

Hopper Blender/Packer #2 (PM-2)

Clinker elevator #4 West (32-314)

Clinker elevator #4 East (32-313)

Clinker belt #4 (32-316)

Clinker elevator (CE-1)

Clinker transfer belt (32-140)

Clinker transfer belt (32-141)

Clinker reclaim hopper (32-536)

02

(Cont.)

Clinker

handling

Vibrator feeder (32-537)

02

(Cont.)

Clinker

handling

(Continued)

Transfer belt (32-538)
Page 4

Emission

Unit

Plant emission

unit Description

Transfer belt (32-539)

Conveyor belt (32-503)

Conveyor belt (32-504)

Vibrator feeder (32-502)

Coal hopper (32-501)

Clinker cooler #1 (32-015)

Clinker cooler #2 (32-118)

Clinker cooler #3 (32-131)

Clinker cooler

Clinker cooler #4 (32-302)

Finish mill #1 (41-220) with separator

#1 (41-023)

Finish mill #2 (41-073) with separator

#2 (41-086)

Finish mill #3 (41-204) with separator

#3 (41-220)

Finish mill #4 (41-313) with separator

#4 (41-338)

Rod mill (41-307)

Finish mills

Bucket elevator (41-309)

Rotary kiln #1 with preheater (32-100)

Rotary kiln #2 with preheater (32-113)

Rotary kiln #3 with preheater (32-026)

Kilns

Rotary kiln #4 with preheater (32-250)

03 Generator Caterpillar engines G.1-6

04 Fugitive Fugitive emission sources

III. EMISSIONS

This source is required to have a CAAPP permit since it is a major

source of emissions.

For purposes of fees, the source is allowed the following emissions:

Pollutant Tons/Year

Volatile Organic Material (VOM) 27.1

Sulfur Dioxide (SO2) 1245.1

Particulate Matter (PM) 2392.9

Nitrogen Oxides (NOx) 1766.9

HAP, not included in VOM or PM

Total 5432.0

This permit is a combined Title I/CAAPP permit that may contain terms

and conditions which address the applicability, and compliance if

determined applicable, of Title I of the Clean Air Act and regulations

promulgated thereunder, including 40 CFR 52.21 - federal Prevention of

Significant Deterioration (PSD) and 35 IAC Part 203 - Major Stationary

Sources Construction and Modification. Any such terms and conditions

are identified within the permit by T1, T1R, or T1N. The source has

requested that the Illinois EPA establish or revise such conditions in
Page 5

a Title I permit, consistent with the information provided in the CAAPP

application. Any conditions established in a construction permit

pursuant to Title I and not revised or deleted in this permit, remain

in effect pursuant to Title I provisions until such time that the

Illinois EPA revises or deletes them.

IV. APPLICABLE EMISSION STANDARDS

All emission sources in Illinois must comply with the Illinois

Pollution Control Board’s emission standards. The Board's emission

standards represent the basic requirements for sources in Illinois.

All emission sources in Illinois must comply with the federal New

Source Performance Standards (NSPS). The Illinois EPA is administering

NSPS in Illinois on behalf of the United States EPA under a delegation

agreement.

All emission sources in Illinois must comply with the federal National

Emission Standards for Hazardous Air Pollutants (NESHAP). The Illinois

EPA is administering NESHAP in Illinois on behalf of the United States

EPA under a delegation agreement.

V. PROPOSED PERMIT

CAAPP

A CAAPP permit contains all conditions that apply to a source and a

listing of the applicable state and federal air pollution control

regulations that are the origin of the conditions. The permit also

contains emission limits and appropriate compliance procedures. The

appropriate compliance procedures may include inspections, work

practices, monitoring, record keeping, and reporting to show compliance

with these requirements. The Permittee must carry out these procedures

on an on-going basis.

Title I

A combined Title I/CAAPP permit contains terms and conditions

established by the Illinois EPA pursuant to authority found in Title I

provisions, e.g., 40 CFR 52.21 - federal Prevention of Significant

Deterioration (PSD) and 35 IAC Part 203 - Major Stationary Sources

Construction and Modification. Notwithstanding the expiration date on

the first page of the permit, the Title I conditions remain in effect

pursuant to Title I provisions until the Illinois EPA deletes or

revises them in accordance with Title I procedures.

VI. REQUEST FOR COMMENTS

It is the Illinois EPA's preliminary determination that this source’s

permit application meets the standards for issuance of a CAAPP permit.

The Illinois EPA is therefore proposing to issue a CAAPP permit,

subject to the conditions proposed in the draft permit.
Page 6

Comments are requested on this proposed action by the Illinois EPA and

the proposed conditions on the draft permit. If substantial public

interest is shown in this matter, the Illinois EPA will consider

holding a public hearing in accordance with 35 Ill. Adm. Code Part 166.

MJP:95090025:psj