SUMMARY

Facility: The Belden Brick Company Location: Sugarcreek Plant 8, OH FACID: 0

Equipment: Kiln 1, 2 (3 was idle) Control: DIFF UNITID: 0

Waste charge rate, Flow Flow Stack temp. Stack Used for 

Pollutant Test date (lb/hr or lb/batch) (dscfm) (acfm) (

o

F) velocity (ft/s) average

CDD/CDF 11 31,380 53,237 345 #DIV/0!

TEQ 11 31,380 53,237 345 #DIV/0!

Average

Pollutant ND runs? Concentration (7% O2

) Emission rate Emission factor % reduction

CDD/CDF 0.148 ng/dscm 2.16E-06 grams/hr 1.92E-07 grams/lb waste

TEQ 0.00747 ng/dscm 1.10E-07 grams/hr 9.75E-09 grams/lb waste

EPA-HQ-OAR-2013-0291-DRAFT-0091 Belden-Kiln-Summary 12/1/2014
Filename: C:\PROGRA~2\Documentum\CTS\docbases\ProDocbase\config\temp_sessions\222278457683062228\[EPA-HQ-OAR-2013-0291-DRAFT-0091.xls]Belden-Kiln-Emission Calcs Date: 12/1/14

Plant name: The Belden Brick Company Location: FACID:

Test date: 7/29/2010 UNITID:

Equipment: Kiln 1, 2 (3 was idle)

Control device: DIFF

Gas Volum. Emission Process

Run Test O2

 conc., volume, flow rate, Mass, Concentration, rate, rate, Emission factor,

Pollutant No. Method % DSCF DSCFM ng BDL MW gr/dscf ng/dscm @7%O2 g/hr lb/hr g/lb g/ton

CDD/CDF 1 M23 17.1 163.8 30,706 0.198 1.86E-11 0.0426 0.156 2.22E-06 11.6 1.92E-07

2 17.0 177.8 32,473 0.148 1.28E-11 0.0293 0.1046 1.62E-06 11.31 1.43E-07

3 17.1 174.9 30,961 0.249 2.20E-11 0.0503 0.184 2.64E-06 10.94 2.42E-07

Average 17.1 31,380 1.78E-11 0.0407 0.148 2.16E-06 11.3 1.92E-07

TEQ 1 M23 17.1 163.8 30,706 0.00953 8.98E-13 0.00205 0.00751 1.07E-07 11.6 9.24E-09

2 17.0 177.8 32,473 0.01079 9.36E-13 0.002142 0.00763 1.18E-07 11.31 1.04E-08

3 17.1 174.9 30,961 0.00985 8.69E-13 0.001988 0.00727 1.05E-07 10.94 9.56E-09

Average 17.1 31,380 9.01E-13 0.002061 0.00747 1.10E-07 11 9.75E-09

Notes: 

Sugarcreek Plant 8, OH

1 of 1
DIOXIN-FURAN PARTICLE CATCH

Measured wt, ng Measured wt, pg

Congener Run 1 Run 2 Run 3 Congener Run 1 Run 2 Run 3 Compound Flag Run 1 Flag Run 2 Flag Run 3 Compound Run 1 Run 2 Run 3

Total TCDD 0.0041 0.0058 0.0232 Total TCDD 4.1 5.8 23.2 Total TCDD ADL 4.1 J 5.8 ADL 23.2 Other TCDD 1.8 2 20.9

Total PeCDD 0.0037 0.0026 0.0041 Total PeCDD 3.7 2.6 4.1 Total PeCDD J 3.7 BDL U 2.6 J 4.1 Other PeCDD 1 0 1.4

Total HxCDD 0.0085 0.0086 0.0089 Total HxCDD 8.5 8.6 8.9 Total HxCDD BDL U 8.5 BDL U 8.6 BDL U 8.9 Other HxCDD 3.3 3.2 4

Total HpCDD 0.0051 0.0041 0.0056 Total HpCDD 5.1 4.1 5.6 Total HpCDD J 5.1 BDL U 4.1 J 5.6 Other HpCDD 0 0 2.5

Total OCDD 0.0309 0.0254 0.0186 Total OCDD 30.9 25.4 18.6 Total OCDD J 30.9 J 25.4 J 18.6 Total OCDD J 30.9 J 25.4 J 18.6

Total dioxins 0.0523 0.0465 0.0604

Total TCDF 0.0721 0.047 0.1401 Total TCDF 72.1 47 140.1 Total TCDF ADL 72.1 ADL 47 ADL 140.1 Other TCDF 61 31.8 127

Total PeCDF 0.021 0.0119 0.0137 Total PeCDF 21 11.9 13.7 Total PeCDF ADL 21 J 11.9 J 13.7 Other PeCDF 13.5 6 5.7

Total HxCDF 0.0192 0.0127 0.0139 Total HxCDF 19.2 12.7 13.9 Total HxCDF J 19.2 J 12.7 J 13.9 Other HxCDF 7.4 0.7 1.8

Total HpCDF 0.013 0.0112 0.0099 Total HpCDF 13 11.2 9.9 Total HpCDF J 13 J 11.2 BDL U 9.9 Other HpCDF 0 0 0

Total OCDF 0.0201 0.0185 0.0109 Total OCDF 20.1 18.5 10.9 Total OCDF J 20.1 J 18.5 J 10.9 Total OCDF J 20.1 J 18.5 J 10.9

Total furans 0.1454 0.1013 0.1885

TOTAL CDD/CDF 0.1977 0.1478 0.2489

Measured wt, ng TEQ, ng Measured wt, pg

Congener Run 1 Run 2 Run 3 Run 1 Run 2 Run 3 TEF Congener Run 1 Run 2 Run 3 Compound Flag Run 1 Flag Run 2 Flag Run 3

2,3,7,8 TCDD 0.0023 0.0038 0.0023 0.0023 0.0038 0.0023 1 2,3,7,8-TCDD 2.3 3.8 2.3 2,3,7,8-TCDD BDL U 2.3 BDL U 3.8 BDL U 2.3

1,2,3,7,8 PeCDD 0.0027 0.0026 0.0027 0.0027 0.0026 0.0027 1 1,2,3,7,8-PeCDD 2.7 2.6 2.7 1,2,3,7,8-PeCDD BDL U 2.7 BDL U 2.6 BDL U 2.7

1,2,3,4,7,8 HxCDD 0.0017 0.0018 0.0016 0.00017 0.00018 0.00016 0.1 1,2,3,4,7,8-HxCDD 1.7 1.8 1.6 1,2,3,4,7,8-HxCDD BDL U 1.7 BDL U 1.8 BDL U 1.6

1,2,3,6,7,8 HxCDD 0.0018 0.0019 0.0017 0.00018 0.00019 0.00017 0.1 1,2,3,6,7,8-HxCDD 1.8 1.9 1.7 1,2,3,6,7,8-HxCDD BDL U 1.8 BDL U 1.9 BDL U 1.7

1,2,3,7,8,9 HxCDD 0.0017 0.0017 0.0016 0.00017 0.00017 0.00016 0.1 1,2,3,7,8,9-HxCDD 1.7 1.7 1.6 1,2,3,7,8,9-HxCDD BDL U 1.7 BDL U 1.7 BDL U 1.6

1,2,3,4,6,7,8 HpCDD 0.0051 0.0041 0.0031 5.1E-05 4.1E-05 3.1E-05 0.01 1,2,3,4,6,7,8-HpCDD 5.1 4.1 3.1 1,2,3,4,6,7,8-HpCDD E J 5.1 BDL U 4.1 E J 3.1

Total OCDD 0.0309 0.0254 0.0186 9.3E-06 7.6E-06 5.6E-06 0.0003 OCDD 30.9 25.4 18.6 OCDD E J 30.9 E J 25.4 E J 18.6

Total CDD congeners 0.0462 0.0413 0.0316 0.00558 0.00699 0.00553

Measured wt, ng TEQ, ng

2,3,7,8 TCDF 0.0111 0.0152 0.0131 0.00111 0.00152 0.00131 0.1 2,3,7,8-TCDF 11.1 15.2 13.1 2,3,7,8-TCDF ADL 11.1 E J 15.2 U 13.1

1,2,3,7,8 PeCDF 0.0027 0.003 0.0026 8.1E-05 0.00009 7.8E-05 0.03 1,2,3,7,8-PeCDF 2.7 3 2.6 1,2,3,7,8-PeCDF BDL U 2.7 BDL U 3 BDL U 2.6

2,3,4,7,8 PeCDF 0.0048 0.0029 0.0054 0.00144 0.00087 0.00162 0.3 2,3,4,7,8-PeCDF 4.8 2.9 5.4 2,3,4,7,8-PeCDF E J 4.8 BDL U 2.9 E J 5.4

1,2,3,4,7,8 HxCDF 0.0041 0.0053 0.0051 0.00041 0.00053 0.00051 0.1 1,2,3,4,7,8-HxCDF 4.1 5.3 5.1 1,2,3,4,7,8-HxCDF E J 4.1 E J 5.3 E J 5.1

1,2,3,6,7,8 HxCDF 0.0025 0.0026 0.0029 0.00025 0.00026 0.00029 0.1 1,2,3,6,7,8-HxCDF 2.5 2.6 2.9 1,2,3,6,7,8-HxCDF E J 2.5 E J 2.6 E J 2.9

2,3,4,6,7,8 HxCDF 0.0035 0.002 0.002 0.00035 0.0002 0.0002 0.1 2,3,4,6,7,8-HxCDF 3.5 2 2 2,3,4,6,7,8-HxCDF E J 3.5 BDL U 2 BDL U 2

1,2,3,7,8,9 HxCDF 0.0017 0.0021 0.0021 0.00017 0.00021 0.00021 0.1 1,2,3,7,8,9-HxCDF 1.7 2.1 2.1 1,2,3,7,8,9-HxCDF BDL U 1.7 BDL U 2.1 BDL U 2.1

1,2,3,4,6,7,8 HpCDF 0.01 0.009 0.0082 0.0001 0.00009 8.2E-05 0.01 1,2,3,4,6,7,8-HpCDF 10 9 8.2 1,2,3,4,6,7,8-HpCDF BDL U 10 BDL U 9 BDL U 8.2

1,2,3,4,7,8,9 HpCDF 0.003 0.0022 0.0017 0.00003 2.2E-05 1.7E-05 0.01 1,2,3,4,7,8,9-HpCDF 3 2.2 1.7 1,2,3,4,7,8,9-HpCDF E J 3 E J 2.2 BDL U 1.7

Total OCDF 0.0201 0.0185 0.0109 6E-06 5.6E-06 3.3E-06 0.0003 OCDF 20.1 18.5 10.9 OCDF E J 20.1 E J 18.5 E J 10.9

Total CDF congeners 0.0635 0.0628 0.054 0.00395 0.0038 0.00432

TOTAL CDD/CDF (TEQ) 0.1097 0.1041 0.0856 0.00953 0.01079 0.00985

J = EMPC (estimated maximum possible concentration)

Red highlight = ERT does not match analytical report

Total Dioxins 0.0462 0.0413 0.0316 Total Dioxins 46.2 41.3 31.6 Total Dioxins 46.2 41.3 31.6

Total Furans 0.0635 0.0628 0.054 Total Furans 63.5 62.8 54 Total Furans 63.5 62.8 54

Total CDD/CDF 0.1097 0.1041 0.0856

Measured wt, pg

Measured wt, pg Measured wt, pg

EPA-HQ-OAR-2013-0291-DRAFT-0091 Belden-Kiln D-F Data 12/1/2014
Location Method Compound Units Run 1 Date Run 2 Date Run 3 Date

Outlet of Control Device Method 23 2,3,7,8-TCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,7,8-PeCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,4,7,8-HxCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,6,7,8-HxCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,7,8,9-HxCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,4,6,7,8-HpCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 OCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 2,3,7,8-TCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,7,8-PeCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 2,3,4,7,8-PeCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,4,7,8-HxCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,6,7,8-HxCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 2,3,4,6,7,8-HxCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,7,8,9-HxCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,4,6,7,8-HpCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 1,2,3,4,7,8,9-HpCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 OCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Total Dioxins pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Total Furans pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other TCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other PeCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other HxCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other HpCDD pg 27-Jul-10 28-Jul-10 29-Jul-10

Total OCDD

Outlet of Control Device Method 23 Other TCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other PeCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other HxCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Outlet of Control Device Method 23 Other HpCDF pg 27-Jul-10 28-Jul-10 29-Jul-10

Total OCDF

Outlet of Control Device Method 23 Total TEQ pg 27-Jul-10 28-Jul-10 29-Jul-10
Run 1 Mass Run 1 Flag Run 2 Mass Run 2 Flag Run 3 Mass Run 3 Flag

2.3 BDL 3.8 BDL 2.3 BDL

2.7 BDL 2.6 BDL 2.7 BDL

1.7 BDL 1.8 BDL 1.6 BDL

1.8 BDL 1.9 BDL 1.7 BDL

1.7 BDL 1.7 BDL 1.6 BDL

5.1 ADL 4.1 BDL 3.1 ADL

30.9 ADL 25.4 18.6

11.1 ADL 15.2 ADL 13.1 ADL

2.7 BDL 3 BDL 2.6 BDL

4.8 ADL 2.9 BDL 5.4 ADL

4.1 ADL 5.3 ADL 5.1 ADL

2.5 ADL 2.6 ADL 2.9 ADL

3.5 ADL 2 BDL 2 BDL

1.7 BDL 2.1 BDL 2.1 BDL

10 BDL 9 BDL 8.2 BDL

3 ADL 2.2 ADL 1.7 BDL

20.1 ADL 18.5 10.9

38.3 20.6 41.6

137.8 75.9 192.4

1.8 2 20.9

1 0 1.4

3.3 3.2 4

0 0 2.5

61 31.8 127

13.5 6 5.7

7.4 0.7 1.8

0 0 0

9.53 10.8 9.85