OAR Box 1500 

Prepped by Ollie Stewart 

Document Number: 

12) ll-C-38 

Docket Number: 

A-94-52 

Printed 8/5/2008 1:51:27 PM Sheet 12 of 343 

P.1 
P.2 

v^0 su? 

*<• PRO* ° 

A-94-52 

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY 

RESEARCH TRIANGLE PARK. NC 27711 

OFFICE OF 

AIR QUALITY PLANNING 

AND STANDARDS 

JUL 8 1996 

Mr. Stephen-McNally 

Composite Fabricators Association 

8201 Greensboro Drive, Suite 300 

McLean, Virginia 22102 

*»?&&:. V.PK AIR DOCKET 

Dear Steve: 

We appreciate Bob, Larry, and yourself taking the time to 

meet with us on July 2, 1996 to discuss the data the Composite 

Fabricators Association have collected and the experiments that 

are being planned. 

I have enclosed our latest draft maximum achievable control 

technology (MACT) "floor" analyses for non-corrosion resistant 

hand and spray lay up facilities. Included with each option is a 

listing of facilities in our data base used in the computation. 

Because we are using pounds emissions per ton of resin (versus 

tons of emissions per ton of resin) to provide more significant 

figures for the ranking, there are slight differences from what 

we distributed at the meeting. Also, it is important to 

emphasize that these results are draft; are dependent on 

confirming some of the data in our data base and the ability to 

subcategorize by'size. 

You had indicated that you would be able to help us confirm 

some of the data reported by those facilities which were computed 

to be within the best 12 percent of controlled sources for the 

resin based on the combination of hazardous air pollutant 

content, use of vapor suppressants, and add-on controls. Please 

let us know as soon as possible which facilities you will be able 

to contact and by when. 
P.3 

Thank you very much for your assistance and we look forward 

to your ideas regarding the MACT floor calculations. If you have 

any questions, please call me at (919) 541-2383. 

Sincerely, 

4$(/(kc 

Madeleine Strum 

Environmental Engineer 

Coatings and Consumer Products Group 

Enclosure 

cc: Bob Lacovara 

Larry Craigie 

Z 
P.4 

DRAFT 07/03/96 

OF MACT FLOORS FOR 

NON CORROSION RESISTANT OPEN MOLDING 

Option 1 Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

CATEGORY 

Spray Application 

Unfilled 

Filled 

Hand Application 

Unfilled and Filled 

EXISTING SOURCES 

38.2% with vapor suppressant or 

33.7% without vapor suppressant 

35.0% with vapor suppressant or 

33.8% without vapor suppressant 

40.0 % Unfilled with vapor suppressant or 

33.4% Filled widi vapor suppressant or 

312% Unfilled or filled without vapor 

suppressant 

NEW SOURCES 

35.0% with vapor suppressant or 

31.0% without vapor suppressant 

Add-on Control (95% reduction) 

33.4 % Unfilled with vapor suppressant or 

28.0% Filled with vapor suppressant or 

26.0 % Unfilled or filled without vapor 

suppressant 

Option 2 Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

CATEGORY EXISTING SOURCES NEW SOURCES 

Spray Application 

Unfilled, <2000 tpy Resin 

Usage 

Filled, <2000 tpy Resin Usage 

Unfilled, > 2000 tpy Resin 

Usage 

Filled, > 2000 tpy Resin 

Usage 

382% with vapor suppressant or 

33.7% without vapor suppressant 

35.0% with vapor suppressant or 

34.0% without vapor suppressant 

no facilities in database 

Add-on (24% min. control efficiency) and 

vapor suppressant or 

Add-on with min. control efficiency of 34% or 

432% with vapor suppressant 

35.0% with vapor suppressant or 

31.0% without vapor suppressant 

Add-on control (95% reduction) * 

no facilities in database 

Add-on control (95% reduction) 

Hand Application 

Unfilled and Filled 40.0 % Unfilled with vapor suppressant or 

33.4% Filled with vapor suppressant or 

31.2% Unfilled or filled without vapor 

suppressant 

33.4 % Unfilled with vapor suppressant or 

28.0% Filled with vapor suppressant or 

26.0 % Unfilled or filled without vapor 

suppressant 

Based on American Standard, a new facility with an add-on control device. 

+Wa_ <\eJ 'rf->\ 1>* MM fei " 0 

^ -. u . .„$-w„.\ fee".**. T 7 

o_jochyof\j 
P.5 

' JL V , 

Option 3A Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

CATEGORY EXISTING SOURCES NEW SOURCJES 

Spray Application 

Unfilled, <1000 tpy Resin 

Usage 

Filled, <1000 tpy Resin Usage 

Unfilled, > 1000 tpy Resin 

Usage 

Filled, > 1000 tpy Resin 

Usage 

39.0% with vapor suppressant or 

34.0% without vapor suppressant 

35.0% with vapor suppressant or 

33.8% without vapor suppressant 

38.5% with vapor suppressant or 

33.5% without vapor suppressant 

41.6% with vapor suppressant or 

40.0% without vapor suppressant 

35.0% with vapor suppressant or 

31.0% without vapor suppressant 

28.4% with vapor suppressant or 

28.0% without vapor suppressant 

36.5% with vapor suppressant or 

32.0% without vapor suppressant 

Add-on control (95% reduction) 

Hand Application 

Unfilled and Filled 40.0 % Unfilled with vapor suppressant or 

33.4% Filled witii vapor suppressant or 

31.2% Unfilled or filled without vapor 

suppressant 

33.4 % Unfilled with vapor suppressant or 

28.0% Filled with vapor suppressant or 

26.0 % Unfilled or filled without vapor 

suppressant 

Option 3B Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Filled Combined, No Size Differentiation 

CATEGORY EXISTING SOURCES NEW SOURCES 

Spray Application 

Unfilled, <170 tpy 

Uncontrolled Emissions 

Filled, <170 tpy Uncontrolled 

Emissions 

Unfilled, > 170 tpy 

Uncontrolled Emissions 

Filled, > 170 tpy Uncontrolled 

Emissions 

39.0% with vapor suppressant or 

34.0% without vapor suppressant 

35.0% with vapor suppressant or 

33.8% without vapor suppressant 

no facilities in database 

•V 

Add-on (24% min. control efficiency) and 

vapor suppressant or 

Add-on with min. control efficiency of 34.% or 

43.2% with vapor suppressant 

35.0% with vapor suppressant or 

31.0% without vapor suppressant 

28.4% with vapor suppressant or 

28.0% without vapor suppressant 

no facilities in database 

Add-on control (95% reduction) 

Hand Application 

Unfilled and Filled 40.0 % Unfilled widi vapor suppressant or 

33.4% Filled with vapor suppressant or 

312% Unfilled or filled without vapor 

suppressant 

33.4 % Unfilled with vapor suppressant or 

28.0% Filled with vapor suppressant or 

26.0 % Unfilled or filled without vapor 

suppressant 

^ 
P.6 

Option 4 Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

CATEGORY EXISTING SOURCES NEW SOURCES 

Spray Application 

Unfilled and Filled <1000 tpy 

Resin Usage 

Unfilled and Filled, 

> 1000 tpy Resin Usage 

39.0% Unfilled with vapor suppressant or 

35.0% Filled with vapor suppressant or 

33.8% Filled or unfilled without vapor 

suppressant 

39.0% Unfilled with vapor suppressant or 

35.0% Filled with vapor suppressant or 

34.0% Filled or unfilled without vapor 

suppressant 

30.5% Unfilled with vapor suppressant or 

28.4% Filled with vapor suppressant or 

28.0% Filled or unfilled widiout vapor 

suppressant 

Add-on control (95% reduction) 

Hand Application 

Unfilled and Filled 40.0 % Unfilled widi vapor suppressant or 

33.4% Filled widi vapor suppressant or 

31.2% Unfilled or filled without vapor 

suppressant 

33.4 % Unfilled with vapor suppressant or 

28.0% Filled widi vapor suppressant or 

26.0 % Unfilled or filled without vapor 

suppressant 

s 
OPTION 1 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAfT 

07/03/96 

Rank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

I 

Non Corrosion Resistant - Ooen Moldina Sorav Application - Unfilled 

Plant Name 

Prestigious Accessories, Inc. 

Gold Shield Fiberglass, Inc(Fontana) 

Gold Shield Fiberglass Ine. (DMatur) 

Great Dane Trailers Indiana, Inc. (FRP Plant) t'/ 

Bristol Flberllte Industries 

Krelder Manufacturing Inc. 

Eagle Craft, Inc. 

Grayson Tool Company 

Warminster Fiberglass Company (Southampton) 

Warminster Fiberglass Company (Jacksonville) 

Universal Plastics Inc. 

Style Crest Products 

ACME Reinforced Plastics, Inc. 

Johnson Truck Bodies 

Newport Laminates 

Ershigs, Inc(Bellingham) 

Marley Cooling Tower Company 

V M C Fiberglass Products, Inc/Tri-Glas 

Molded Plastic Industries, Inc. 

Classic Motor Carriages 

Fibre Body Industries, Inc. 

Comtech Systems, Inc. 

Continental Camper Company, Inc. 

Picken's Plastic, Inc. 

U.S. Fiberglass Products Inc. 

Murphy Body Co. 

Syntechnlcs 

Florida Line of Astatula, Inc 

Piedmont Fiberglass Inc. 

Fiberglass Forms, Inc. 

Fiberglass Specialties, Inc. 

Resin 

OCVJ 

432.0 

716.0 

1989.7 

37S.0 

247.0 

210.0 

60.0 

157.0 

69.7 

60.S 

82.1 

84.0 

133.0 

195.0 

180.0 

52.3 

634.0 

1156.0 

102.0 

142.1 

250.0 

166.0 

184.5 

27.0 

375.0 

114.7 

513.0 

130.6 

120.0 

120.0 

77.0 

%HAP 

As Supplied 

35.0 

32.0 

32.0 

39.0 

38.2 

33.7 

34.0 

34.0 

40.0 

40.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

36.0 

37.0 

37.0 

37.0 

38.0 

45.0 

46.0 

39.5 

40.0 

40.0 

40.0 

40.0 

40.0 

Filler 

flByl 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

Control 

Factor 

0.60 

1.00 

1.00 

0.55 

0.60 

1.00 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.60 

0.59 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

Current 

Emissions 

Oeyl 

17.7 

33.9 

94.2 

20.6 

13.7 

12.2 

3.7 

9.6 

4.5 

3.9 

5.6 

5.7 

9.1 

13.3 

12.3 

3.6 

43.3 

78.9 

7.7 

11.8 

20.8 

13.8 

16.8 

2.6 

36.8 

12.0 

55.8 

14.2 

13.1 

13.1 

8.4 

Current 

Emissions 

per Ton Resin 

(lbs/ton) 

82 

95 

95 

110 

#^filjP^li$ 

'• ''J^^^-^J 

122 

122 

131 

131 

137 

137 

137 

137 

137 

137 

137 

137 

151 

167 

167 

167 

182 

189 

196 

209 

218 

218 

218 

218 

218 

Reduction 

Techniaues 

VSR 

Vacuum bagging 

VSR 

VSR 

VSR 

VSR 

C filters, VSR 

Pagel 

C 
OPTION 1 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

45 

46 

47 

48 

73 

74 

75 

76 

77 

78 

79 

80 

81 

82 

83 

84 

85 

86 

87 

Covermaster, Inc. 

Livingston Inc 

Plasti-Fab Inc. 

Millennium Products, Inc. 

Krueger International Inc. 

Lund Industries, Inc. 

Fiberglass Industries, Inc. 

Northwest Bodies Inc. 

Standard Glas, Inc. 

Global Glass, Inc. '/ 

Ba]a Products Ltd.(Salisbury) 

Fiberdome, lnc.-Plant#1 

Arrowhead Plastic Engineering, Inc. 

Monarch Plastic Inc. 

Marquis Corporation 

Specialty Plastics Associates, Inc 

Metcher Manufacturing Company Inc 

Beaver Motor Coaches 

Prodelin Corporation (Catawba Facility) 

Fiberglass Engineering Corporation 

Simon-Telelect Inc. 

Red Ewald, Inc 

KBK Industries Incorporated 

Attbar Plastics, Inc 

Fiber Pad, Inc 

Peart Baths, Inc. 

Amtech Corporation 

Plastic Development Company 

Ultra/GlasofLakeville 

Ershigs, lnc(Wilson) 

C & K fiberglass Plastics, Inc 

Aero Transportation Products 

131.0 

512.0 

92.0 

834.0 

252.0 

493.4 

36.0 

147.3 

125.0 

276.0 

100.0 

100.0 

70.0 

43.8 

105.0 

841.0 

134.0 

181.5 

161.0 

75.0 

32.8 

105.0 

582.0 

500.0 

95.0 

325.0 

46.9 

140.0 

154.0 

17.8 

102.0 

547.0 

40.0 

40.0 

40.3 

40.7 

41.0 

41.0 

41.0 

41.5 

42.0 

42.0 

47.5 

43.0 

43.0 

44.0 

44.0 

44.0 

45.0 

45.0 

45.0 

45.0 

45.0 

45.5 

46.0 

48.0 

48.0 

48.7 

50.0 

50.0 

50.0 

n* 

n* 

n* 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.70 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

14.3 

55.7 

10.2 

96.1 

29.8 

58.3 

4.3 

18.0 

16.1 

35.6 

13.0 

13.7 

9.6 

6.4 

15.5 

124.0 

21.1 

28.6 

25.4 

11.8 

5.2 

17.0 

97.7 

96.0 

18.2 

68.0 

10.6 

31.5 

34.7 

n' 

n* 

n* 

218 

218 

222 

230 

236 

236 

236 

245 

258 

258 

259 

273 

273 

295 

295 

295 

315 

315 

315 

315 

315 

324 

336 

384 

364 

418 

450 

450 

450 

n* 

n* 

n ' 

VSR (75%) 

Page 2 

r 

00 
OPTION 1 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

00 

88 

89 

90 

91 

92 

93 

94 

95 

96 

97 

98 

99 

100 

101 

102 

103 

104 

105 

106 

107 

108 

109 

110 

111 

112 

113 

114 

115 

116 

117 

118 

119 

120 

121 

Non Corrosion Resistant - Ooen Moldina Sorav Application - Filled 

A. R. E., Inc.(Massillon) 

Austin Countertops, Inc. 

Ranch Fiberglas, Inc. 

S.W.C. Industries, Inc. (Swirl-Way Div.) 

Newarteslan Limited Partnership (Marble Plant) 

A. R. EL, lne.(Mount tsaton) 

Fiberglass Products, Inc. 

Glasstite, Inc

 if' 

Leer East, Inc 

Hess County Industries of WV, Inc. 

Carolina Counters 

MFG - Molded Fiber Glass Company (Adalanto) 

Cedar Manufacturing, lnc.(Bremen Glas) 

American Reinforced Plastics 

Bathcratt, Inc 

20th Century Fiberglass, Inc. (Plant Four) 

Mr. Tubs, Inc. 

Clark Manufacturing 

Plastic Composites Corporation 

Kohler Company 

Universal Rundle Corp. (Union Point) 

A-1 Fiberglass, Inc 

Charioma Fiberglass, Inc 

AKER Plastics Company, lnc(Plymouth, Pidco Dr) 

Acme Fiberglass, Inc 

AKER Plastics Company, lnc(Plymouth, N Oak Rd) 

Tompkins - Lasco Bathware (Elizabethtown) 

Sunset Plastics Inc. 

Tompkins • Lasco Bathware (Lancaster) 

Bremen Glas, Inc. 

Electric-Glass, Inc. 

Holiday Rambler Corp., Plant 36 and 37 

Tompkins - Lasco Bathware (South Boston) 

Custom Fibreglass Manufacturing Co. 

5866.2 

480.0 

342.0 

300.0 

1000.0 

987.4 

120.0 

330.0 

534.0 

494.0 

159.0 

209.0 

367.0 

288.0 

944.8 

95.3 

137.0 

661.0 

50.0 

550.0 

1410.0 

395.0 

344.0 

164.7 

185.0 

2310.1 

2124.8 

254.0 

2279.3 

1159.0 

320.0 

700.0 

2770.2 

454.0 

42.0 

28.0 

35.0 

35.0 

34.0 

34.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

38.0 

39.6 

41.2 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

41.0 

43.0 

43.0 

43.0 

47.7 

43.0 

47.7 

44.0 

42.0 

42.0 

48.1 

44.9 

y" 

15.0 

y

D 

300.0 

y-r---

y° 

69.0 

245.0 

437.0 

494.0 

53.3 

20.0 

359.4 

121.0 

986.9 

57.2 

110.0 

325.0 

20.0 

520.0 

1347.0 

40.0 

80.0 

180.5 

75.0 

2378.7 

3304.6 

215.0 

3564.7 

1558.0 

45.0 

58.0 

4078.6 

218.0 

0.05 

1.00 

0.87 

0.87 

~1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

0.87 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.94 

0.87 

0.87 

0.87 

0.66 

0.91 

0.67 

0.87 

1.00 

1.00 

0.69 

0.87 

37.8 

10.8 

20.3 

13 

45 

119 

17.8 119 . 

60.9 

60.1 

8.2 

22.5 

36.4 

33.7 

10.9 

14.3 

29.1 

26.2 

98.2 

10.4 

14.9 

71.9 

5.4 

59.8 

153.4 

43.0 

38.0 

19.6 

22.0 

274.8 

260.8 

31.6 

287.6 

148.6 

41.3 

90.3 

375.9 

61.9 

122 

122 

137 

137 

137 

137 

137 

137 

159 

182 

208 

218 

218 

218 

218 

218 

" * 218 " 

218 

221 

238 

238 

238 

245 

249 

252 

256 

258 

258 

271 

273 

Incinerator 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (50%) 

VSR 

VSR 

VSR 

Incinerator.VSR 

VSR (70%) 

Incinerator.VSR 

VSR 

Incinerator, VSR (72%) 

VSR 

Page 3 

TJ 

CO 
OPTION 1 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

122 

123 

124 

125 

126 

127 

128 

129 

130 

131 

132 

133 

134 

135 

136 

137 

138 

139 

140 

141 

142 

143 

144 

145 

146 

147 

148 

149 

150 

151 

152 

153 

Armorcast Products Company 

Aqua Glass Corporation 

G. W. Fiberglass, Inc 

Universal-Rundle Corp. (Ottumwa) 

Tompkins - Lasco Bathware (Moapa) 

McClure Industries Inc 

Tompkins • Lasco Bathware (Three Rivers) 

Tompkins - Lasco Bathware (Anaheim) 

Tompkins • Lasco Bathware (Cordele) 

Tompkins * Lasco Bathware (Yelm) (aka Hytec Irfc.) 

National Fiber Glass Products, Inc. 

Country Coach, Inc. 

Newarteslan Management Co (Artesian Plumbing Products) 

Eljer ManufacturingfValdosta) 

Nordic fiberglass lnc(Devils Lake) 

Nordic 4

c

iberglass lnc(Warren) 

Oasis Industries Inc 

Fiberglass Sytems, Inc. 

Accurate Glass, Inc 

Great Lakes Plastics Corporation 

Universal-Rundle Corp. (New Castle) 

Images Products Corp 

Associated Plastics, Inc. 

Leer Midwest 

Facilities Without Sufficient Data 

AKER Plastics Company, Inc (Martinsburg) 

CBI Plant #10 

ED Industries Inc. (Sportsman Pickup Covers) 

Glasgo Plastics Inc. 

McClarln Plastics Inc 

Miracle Recreation Company 

Raven Industries, lne.(Sioux Falls) 

S. R. Smith, Inc 

128.5 

12000.0 

1850.0 

2500.0 

6258.6 

140.0 

2815.4 

3135.5 

1976.6 

2753.9 

640.0 

99.0 

250.0 

363.0 

316.2 

246.3 

145.0 

235.0 

114.0 

306.0 

3585.0 

109.0 

161.0 

600.0 

n« 

n* 

n* 

n* 

n* 

n

a 

n

# 

n* 

43.0 

43.0 

45.0 

46.5 

47.0 

45.0 

47.7 

47.7 

47.8 

47.8 

48.0 

45.9 

47.0 

47.0 

48.5 

48.5 

49.0 

49.0 

50.0 

50.0 

60.2 

n» 

n« 

n* 

n* 

n* 

n* 

n* 

n ' 

n» 

n' 

n' 

62.5 

12000.0 

395.0 

3276.0 

9844.6 

101.0 

4386.6 

4890.8 

3092.2 

4215.6 

570.0 

n' 

250.0 

467.0 

270.0 

198.5 

145.0 

117.5 

114.0 

200.0 

3256.6" 

n« 

n* 

500.0 

n' 

n' 

n* 

n' 

n' 

n' 

n' 

n" 

1.00 

1.00 

0.87 

0.87 

0.87 

1.00 

0.87 

0.87 

0.87 

0.88 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 " 

1.00 

1.00 

1.00 

n' 

n' 

n* 

n* 

n* 

n* 

1.00 

n' 

17.6 

1640.9 

2515 

377.2 

977.6 

22.1 

458.0 

510.3 

322.7 

457.1 

106.9 

16.5 

44.9 

65.2 

64.4 

50.2 

32.0 

51.8 

25.7 

68.9 

1284.1 

n' 

n* 

n' 

n* 

n* 

n' 

n* 

n* 

n* 

n* 

n' 

273 

273 

274 

302 

312 

315 

325 

325 

327 

332 

334 

334 

359 

359 

407 

407 

441 

441 

450 

450 

716 

n* 

n* 

n* 

n* 

n' 

n* 

n* 

n* 

n* 

n* 

n* 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (90%) 

VSR 

VSR 

VSR 

Page 4 

7 

y 

o 
OPTION 1 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

154 

Rank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

Smith Fiberglass Products lnc.(Litt!e Rock) 

Non Corrosion Resistant - Ooen Moldina Hand Application -

Plant Name 

Simon-Telelect Inc. 

Contemporary Products 

Warminster Fiberglass Company (Jacksonville 

Warminster Fiberglass Company (Southampton) 

Ceramic Cooling Tower Company 

Concept Plastics, Inc 

Monarch Plastic Inc 

CDR Systems Corporation (Palatka) 

CDR Systems Corporation (Corcoran) 

Custom Fibreglass Manufacturing Co. 

Picken's Plastic, Inc 

Ershigs, Inc(Bellingham) 

Universal Plastics Inc 

Johnson Truck Bodies 

Plastic Composites Corporation 

Diamond Coach Corporation 

Fiberglass Industries, Inc 

Arrowhead Plastic Engineering, Inc 

IKG Industries 

Century Manufacturing Company 

Fowler Manufacturing, Inc. 

M. C. Gill Corporation 

Blue Dolphin Fiberglass Pools 

Ershigs, lnc(Wilson) 

ED Industries, Inc. (Sportsman Pickup Covers) 

McClarin Plastics, Inc 

Raven Industries, lnc(Sloux Falls) 

S. R. Smith, Inc. 

Smith Fiberglass Products lnc(Little Rock) 

Aero Transportation Products 

n* n* 

Filled and Unfilled 

Resin 

___ 

32.8 

190.0 

60.6 

69.7 

110.0 

707.7 

43.8 

125.0 

152.0 

99.0 

249.3 

52.3 

82.1 

195.0 

50.0 

138.0 

44.0 

70.0 

127.0 

74.0 

439.0 

79.0 

n* 

38.9 

n* 

n» 

n* 

n» 

n* 

547.0 

%HAP 

As Supplied 

26.0 

38.0 

40.0 

40.0 

32.0 

32.0 

44.0 

34.0 

34.0 

44.9 

45.0 

35.0 

35.0 

35.0 

40.0 

40.0 

41.0 

43.0 

45.0 

48.0 

50.5 

57.4 

50.0 

n' 

n« 

n* 

n' 

n* 

n ' 

n' 

n* 

Filler 

tt&yi 

0.0 

0.0 

0.0 

0.0 

0.0 

y° 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

20.0 

0.0 

0.0 

0.0 

0.0 

60.0 

151.0 

0.0 

0.0 

0.0 

n ' 

n* 

n* 

n» 

n* 

0.0 

1.00 

Control 

Factor 

1.00 

0.60 

0.60 

0.60 

1.00 

1.00 

0.55 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

n' 

n ' 

1.00 

n' 

1.00 

1.00 

n* 

Current 

Emissions 

Ctpvi 

0.8 

6.4 

2.3 

2.6 

4.3 

27.7 

1.8 

5.6 

6.8 

4.7 

11.8 

2.5 

3.9 

9.2 

3.1 

8.6 

2.9 

5.0 

10.1 

6.7 

43.9 

10.3 

n* 

n* 

n* 

n* 

n' 

n* 

n* 

n* 

n" 

Current 

Emissions 

per Ton Resin 

(lbs/ton) 

51 

67 

74 

78 

78 

83 

89 

89 

94 

95 

95 

95 

95 

124 

124 

131 

144 

158 

180 

200 

261 

n" 

n* 

n ' 

n* 

n" 

n* 

n" 

n ' 

Reduction 

Techniques 

VSR 

VSR 

VSR 

Vac. Bag 

VSR 

VSR 

Page 5 

/0 

«l 
OPTION 1 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, No Size Differentiation 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

1 

Data and Assumptions: 

n" = No Data Provided by Facility. 

Current Emissions for Spray Operations = (Resin Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Spray based on CFA data). 

Current Emissions for Hand Layup Operations = (Resin Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Hand based on CFA data 

A Control Factor of 0.55 (=45% Emission Reduction) was assumed for Vacuum Bagging. | | 

A 40% VSR Emission Reduction was given for Unrtiled Applications and a 13% VSR Emission Reduction was given for Filled Applications based on RTI data. 

A.R.E. has a capture efficiency of 100% and a destruction efficiency of 95%. | 

Carbon Filters at U.S. Fiberglass Products have^tn estimated overall control efficiency of 2.5% based on calculations from Ohio EPA site visit data. 

Tompkins - Lasco (Elizabethtown) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins • Lasco (Lancaster) vents 46% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins • Lasco (South Boston) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

New Facility 

American Standard CBI CBI CBI CBI CBI CBI 

)• 

Polyad 

Page 6 

/ / TJ 
OPTION 2 • Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAfT 

07/03/96 

Rank 

1 

2 

3 

4 

5 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 " 

30 

31 

I 

Non Corrosion Resistant - Open Moldina Sorav Application - Below 2000 tov of Resin Usape - Unfilled 

Plant Name 

Prestigious Accessories, Inc. 

Gold Shield Fiberglass, Inc(Fontana) 

Gold Shield Fiberglass Inc. (Decatur) 

Great Dane Trailers Indiana, Inc. (FRP Plant) j? 

Bristol Fiberlite Industries 

Krelder Manufacturing Inc. 

Eagle Craft, Inc. 

Grayson Tool Company 

Warminster Fiberglass Company (Southampton) 

Warminster Fiberglass Company (Jacksonville) 

Universal Plastics Inc. 

Style Crest Products 

ACME Reinforced Plastics, Inc. 

Johnson Truck Bodies 

Newport Laminates 

Ershigs, Inc(Bellingham) 

Martey Cooling Tower Company 

VMC Fiberglass Products, Inc./Tri-Glas 

Molded Plastic Industries, Inc. 

Classic Motor Carriages 

Fibre Body Industries, Inc 

Comtech Systems, Inc. 

Continental Camper Company, Inc. 

Picken's Plastic Inc 

U.S. Fiberglass Products Inc. 

Murphy Body Co. 

Syntechnics 

Florida Line of Astatula, Inc. 

Piedmont Fiberglass Inc. 

Fiberglass Forms, Inc. 

Fiberglass Specialties, Inc. 

Resin 

(ipvl 

432.0 

716.0 

1989.7 

375.0 

247.0 

210.0 

60.0 

157.0 

69.7 

60.6 

82.1 

84.0 

133.0 

195.0 

180.0 

52.3 

634.0 

1156.0 

102.0 

142.1 

250.0 

166.0 

184.5 

27.0 

375.0 

114.7 

513.0 

130.6 

120.0 

120.0 

77.0 

%HAP 

As Supplied 

35.0 

32.0 

32.0 

39.0 

38.2 

33.7 

34.0 

34.0 

40.0 

40.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

36.0 

37.0 

37.0 

37.0 

38.0 

45.0 

46.0 

39.5 

40.0 

40.0 

40.0" 

40.0 

40.0 

Filler 

Ocyl 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

... .._ . 

0.0 

o.o 

Control 

~F7ctor~ 

0.60 

1.00 

1.00 

0.55 

0.60 

1.00 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

"" 1.00 * 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.60 

0.59 

1.00 

1.00 

1.00 

1.66 

1.00 

i'.oo"'~ 

Current 

Emissions 

tteyl 

17.7 

33.9 

94.2 

20.6 

13.7 

12.2 

3.7 

9.6 

4.5 

3.9 

5.6 

5.7 

9.1 

13.3 

~12.3 

3.6 

43.3 

78.9 

7.7 

11.8 

20.8 

13.8 

16.8 

2.6 

36.8 

12.0 

55.8 

14.2 

13.1 

13.1 

.._ .....^ 

Current 

Emissions 

per Ton Resin 

(lbs/ton) 

82 

98 

95 

110 

111 

116 

122 

122 

131 

131 

137 

137 

137 

"" 137 

137 

137 

137 

137 

151 

167 

167 

167 

"182 " 

189 

196 

209 

218 

218 

218 

218 

2~?8 

Reduction 

Techniques 

VSR 

Vacuum bagging 

VSR 

VSR 

VSR 

• 

VSR 

C filters, VSR 

Page 1 

\2-

TJ 

E3 
OPTION 2 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

32 

33 

34 

35 

36 

" 37"" 

38 

" 39'"" 

40 

41 

42 

43 

44 

45 

46 

47 

48 

~73 

74 

75 

76 

77 

78 

79 

80 

81 

82 

83 

84 

85 

86 

87 

Covermaster, Inc. 

Livingston Inc 

Plasti-Fab Inc. 

Millennium Products, Inc. 

Krueger International Inc. 

Lund Industries, Inc. 

Fiberglass Industries, Inc. 

Northwest Bodies Inc. 

Standard Glas, Inc. 

Global Glass, Inc.

 J/ 

Baja Products Ltd.(Salisbury) 

Fiberdome, lnc.-Plant#1 

Arrowhead Plastic Engineering, Inc. 

Monarch Plastic Inc. 

Marquis Corporation 

Specialty Plastics Associates, Inc 

Melcher Manufacturing Company Inc. 

Beaver Motor Coaches 

Prodelin Corporation (Catawba Facility) 

Fiberglass Engineering Corporation 

Simon-Telelect Inc. 

Red Ewald, Inc. 

KBK Industries Incorporated 

Attbar Plastics. Inc. 

Fiber Pad, Inc. 

Pearl Baths, Inc. 

Amtech Corporation 

Plastic Development Company 

Ultra/GlasofLakeville 

Ershigs, lnc(Wilson) 

C & K Fiberglass Plastics, Inc. 

Aero Transportation Products 

131.0 

512.0 

92.0 

834.0 

252.0 

493.4 

38.0 

147.3 

125.0 

276.0 

100.0 

100.0 

70.0 

43.8 

105.0 

841.0 

134.0 

181.5 

161.0 

75.0 

32.8 

105.0 

582.0 

500.0 

95.0 

325.0 

46.9 

140.0 

154.0 

17.8 

102.0 

547.0 

40.0 

40.0 

40.3 

40.7 

41.0 

41.0 

41.0 

41.5 

42.0 

42.0 

47.5 

43.0 

43.0 

44.0 

44.0 

44.0 

45.0 

45.0 

45.0 

45.0 

45.0 

45.5 

46.0 

48.0 

48.0 

48.7 

50.0 

50.0 

50.0 

n ' 

n» 

n ' 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

' o.o " 

0.0 

0.0 

0.0 

0.0 • 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

i.oo " 

Too " 

1.00 

1.00 

0.70 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.001"" 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

14.3 ! 218 

55.7 i 218 

10.2 

96.1 

29.8 

58.3 

4.3 

18.0 

16.1 

35.6 

13.0 

13.7 

9.6 

6.4 

15.5 

124.0 

21.1 

28.6 

25.4 

11.8 

5.2 

17.0 

97.7 

96.0 

18.2 

68.0 

10.6 

31.5 

34.7 

n* 

n* 

n' 

— 

222 

230 

236 

236 

236 

245 

258 

258 

259 

273 

273 

295 

295 

295 

315 

315 

315 

315 

315

 -

324 

336 

384 

384 

418 

450 

450 

450 

n* 

n* 

n» 

• • • — — 

VSR (75%) 

Page 2 

TJ 
OPTION 2 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

88 

89 

90 

91 

92 

" 93 

94 

95 

96 

97 

98 

99 

100 

101 

102 

103 

104 

105 

i06~ 

107 

108 

109 

110 

111 

112 

113 

114 

115 

116 

117 

118 

Tl9 

120 

121 

Non Corrosion Resistant - Open Moldinq Sorav Application - Below 2000 tpy of Resin Usage - Filled 

Austin Countertops, Inc. 

S.W.C. Industries, Inc. (Swirl-Way Div.) 

Ranch Fiberglas, Inc. 

Newarteslan Limited Partnership (Marble Plant) 

A. R. E., lnc.(Mount l£aton) 

Fiberglass Products, Inc. 

Carolina Counters 

MFG - Molded Fiber Glass Company (Adelanto)'/ 

Glasstite, Inc 

Hess County Industries of WV, Inc. 

Leer East, Inc 

Cedar Manufacturing, lnc(Bremen Glas) 

American Reinforced Plastics 

Bathcraft, Inc 

20th Century Fiberglass, Inc. (Plant Four) 

Mr. Tubs, Inc. 

Clark Manufacturing 

Plastic Composites Corporation 

Kohler Company 

Universal Rundle Corp. (Union Point) 

A-1 Fiberglass, Inc. 

Charloma Fiberglass, Inc. 

AKER Plastics Company, lnc.(Plymouth, Pidco Dr) 

Acme Fiberglass, Inc. 

Sunset Plastics Inc. 

Bremen Glas, Inc. 

Electric-Glass, Inc. 

Holiday Rambler Corp., Plant 36 and 37 

Custom Fibreglass Manufacturing Co. 

Armorcast Products Company 

G. W. Fiberglass, Inc. 

McClure Industries Inc. 

Tompkins - Lasco Bathware (Cordele) 

National Fiber Glass Products, Inc. 

480.0 

300.0 

342.0 

1000.0 

987.4 

120.0 

159.0 

209.0 

330.0 

494.0 

534.0 

367.0 

288.0 

944.8 

95.3 

137.0 

661.0 

50.0 

550.0 

1410.0 

395.0 

344.0 

164.7 

185.0 

254.0 

1159.0 

320.0 

700.0 

454.0 

128.5 

1850.0 

140.0 

1976.6 

640.0 

28.0 

35.0 

35.0 

34.0 

34.0" 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

38.0 

39.5 

41.2 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

41.0 

43.0 

43.0 

43.0 

44.0 

42.0 

42.0 

44.9 

43.0 

45.0 

45.0 

47.8 

48.0 

16.0 

300.0 

y" 

y

b 

" y"b 

69.0 

53.3 

20.0 

245.0 

494.0 

437.0 

359.4 

121.0 

986.9 

57.2 

110.0 

325.0 

20.0 

520.0 

1347.0 

40.0 

80.0 

180.5 

75.0 

215.0 

1558.0 

45.0 

58.0 

218.0 

62.5 

395.0 

101.0 

3092.2 

570.0 

" "' ' ' 

1.00 

0.87 

0.87 

1.00 

i.oo" " 

i.oo 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

0.87 

0.87 

1.00 

1.00 

1.00 

1.00 

i.oo" " 

1.00 

1.00 

0.94 

0.87 

0.87 

0.91 

0.87 

1.00 

1.00 

0.87 

1.00 

0.87 

i.oo" 

0.87 

0.87 

10.8 

17.8 

20.3 

60.9 

60.1 

8.2 

10.9 

14.3 

22.5 

33.7 

36.4 

29.1 

26.2 

98.2 

10.4 

14.9 

71.9 

5.4 

59.8 

153.4 

43.0 

38.0 

19.6 

22.0 

31.6 

148.6 

41.3 

90.3 

61.9 

17.6 

253.5 

~22~1 

" 322.7 ~ 

106.9 

45 

119 

119 

122 

122 

137 

137 

137 

137 

137 

137 

159 

182 

208 

218 

218 

218 

218 

218 

218 

218 

221 

238 

238 

249 

256 

258 

258 

273 

273 

274 

315 " 

327 

334 

VSR 

VSR 

VSR 

VSR 

VSR 

• • • • • 

VSR (50%) 

VSR 

VSR 

VSR (70%) 

VSR 

VSR 

VSR 

VSR 

VSR 

Page 3 

TJ 
OPTION 2 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96, 

«\ 

122 

123 

124 

125 

126 

127 

128 

129 

130 

131 

132 

"i'33 

134 

135 

136 

137 

138 

139 

140 

141 

142 

143 

144 

145 

"146 

147 

148 

Country Coach, Inc 

Newarteslan Management Co (Artesian Plumbing Products) 

Eljer Manufacturing(Valdosta) 

Nordic Fiberglass lnc(Devils Lake) 

Nordic Fiberglass !nc.(Warren) 

Oasis Industries Inc 

Fiberglass Sytems, Inc. 

Accurate Glass, Inc 

Great Lakes Plastics Corporation 

Images Products Corp /' 

Associated Plastics, Inc 

Leer Midwest 

* 

99.0 

250.0 

363.0 

316.2 

246.3 

145.0 

235.0 

114.0 

306.0 

109.0 

161.0 

600.0 

45.9 

47.0 

47.0 

48.5 

48.5 

49.0 

49.0 

50.0 

50.0 

n* 

n* 

n* 

Non Corrosion Resistant - Ooen Moldina Sorav Application - 2000 tpy of Resin Usaqe anc 

. 

A. R. E., Inc(Masslllon) 

AKER Plastics Company, lne.(Plymouth, N Oak Rd) 

Tompkins - Lasco Bathware (Elizabethtown) 

Tompkins - Lasco Bathware (Lancaster) 

Tompkins • Lasco Bathware (South Boston) 

Aqua Glass Corporation 

Universal-Rundle Corp. (Ottumwa) 

Tompkins • Lasco Bathware (Moapa) 

Tompkins - Lasco Bathware (Three Rivers) 

Tompkins - Lasco Bathware (Anaheim) 

Tompkins • Lasco Bathware (Yelm) (aka Hytec Inc.) 

Universal-Rundle Corp. (New Castle) 

Facilities Without Sufficient Data 

AKER Plastics Company, Inc. (Martinsburg) 

CBI Plant #10 

ED Industries Inc. (Sportsman Pickup Covers) 

5866.2 

2310.1 

2124.8 

2279.3 

2770.2 

12000.0 

2500.0 

6258.6 

2815.4 

3135.5 

2753.9 

3585.0 

n* 

n« 

n

a 

42.0 

43.0 

47.7 

47.7 

48.1 

43.0 

48.5 

47.0 

47.7 

47.7 

47.8 

60.2 

n* 

n* 

n* 

n* 

250.0 

467.0 

270.0 

198.5 

145.0 

117.5 

114.0 

200.0 

n* 

n' 

" 500.0 

1.00 

1.00 

1.00 

1.00 

1.00 

. 1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

Above-Filled 

y

b 

2378.7 

3304.6 

3564.7 

4078.6 

12000.0 

3276.0 

9844.6 

4386.6 

4890.8 

4215.6 

3256.6 

_ _ • -

n* 

n' 

0.05 

0.87 

0.66 

""" 0.67 " " 

0.69 

1.00 

0.87 

0.87 

0.87 

0.87 

0.88 

1.00 

~ n i _~ " 

n' 

n' 

16.5 [ 334 

44.9 _, 359 

65.2 

64.4 

50.2 

32.0 

51.8 

25.7 

68.9 

n' 

n* 

~n' ~ 

37.8 

274.8 

260.8 

287.6 

375.9 

1640.9 

377.2 

977.6 

458.0 

510.3 

457.1 

1284.1 

— • 

n* 

n« 

n ' 

359 

407 

407 

441 

441 

450 

450 

n* 

n ' 

n' 

13 

238 

245 

262 

271 

273 

302 

312 

325 

325 

332 

716 

..... 

n* 

n* 

Incinerator 

VSR 

Incinerator.VSR 

Incinerator.VSR 

Incinerator, VSR (72%) 

VSR 

VSR 

VSR 

VSR 

VSR (90%) 

VSR 

VSR 

Page 4 
OPTION 2 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

149 

150 

151 

152 

153 

154 

Rank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24" 

25 

Glasgo Plastics Inc. 

McClarin Plastics Inc. 

Miracle Recreation Company 

Raven Industries, lnc(Sioux Falls) 

S. R. Smith, Inc. 

Smith Fiberglass Products lnc.(Little Rock) 

n* 

n« 

n' 

n* 

n* 

'n' 

n* 

n* 

n* 

n ' 

n* 

n* 

Non Corrosion Resistant - Ooen Moldina Hand Aoollcatlon - Filled and Unfilled 

V 

Plant Name 

Simon-Telelect Inc. 

Contemporary Products 

Warminster Fiberglass Company (Jacksonville) 

Warminster Fiberglass Company (Southampton) 

Ceramic Cooling Tower Company 

Concept Plastics, Inc. 

Monarch Plastic Inc. 

CDR Systems Corporation (Palatka) 

CDR Systems Corporation (Corcoran) 

Custom Fibreglass Manufacturing Co. 

Picken's Plastic, Inc. 

Ershigs, Inc.(Bellingham) 

Universal Plastics Inc 

Johnson Truck Bodies 

Plastic Composites Corporation 

Diamond Coach Corporation 

Fiberglass Industries, Inc. 

Arrowhead Plastic Engineering, Inc. 

IKG Industries 

Century Manufacturing Company 

Fowler Manufacturing, Inc. 

M. C. Gill Corporation 

Blue Dolphin Fiberglass Pools 

Ershigs, lnc.(Wilson) 

ED Industries, Inc. (Sportsman Pickup Covers) 

Resin 

0__\ 

32.8 

190.0 

60.6 

69.7 

110.0 

707.7 

43.8 

125.0 

152.0 

99.0 

249.3 

52.3 

82.1 

195.0 

50.0 

138.0 

44.0 

70.0 

127.0 

74.0 

439.0 

79.0 

n* 

38.9 " 

n ' 

%HAP 

As Supplied 

26.0 

38.0 

40.0 

40.0 

32.0 

32.0 

44.0 

34.0 

34.0 

44.9 

45.0 

35.0 

35.0 

35.0 

40.0 

40.0 

41.0 

43.0 

45.0 

48.0 

50.5 

57.4 

50.0 

n* 

n

4 

n* 

n* 

n' 

n' 

n' 

n' 

Filler 

0.0 

0.0 

0.0 

0.0 

0.0 

y" 

0.0 

0.0 

0.0 

0.0 

0.0 

o.o 

0.0 

0.0 

20.0 

0.0 

0.0 

0.0 

0.0 

60.0 

151.0 

0.0 

0.0 

o.o 

n' 

n* 

n* 

n* 

1.00 

n* 

i.oo' 

Control 

Factor 

1.00 

0.60 

0.60 

0.60 

1.00 

1.00 

0.55 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

n* 

n ' 1 

... ... . _... 

n* 

n* 

n* 

n

v 

Current 

Emissions 

fleyj 

0.8 

6.4 

2.3 

2.6 

4.3 

27.7 

1.8 

5.6 

6.8 

4.7 

11.8 

2.5 

3.9 

9.2 

3.1 

8.6 

2.9 

5.0 

10.1 

6.7 

43.9 

10.3 

n* 

"n' 

n* 

n* 

n* 

n* 

n* 

n* 

n'~" ' " 

Current 

Emissions 

per Ton Resin 

61 

67 

Jt*. . .

 :i'?I 

74 

78 

78 

83 

89 

89 

94 

95 

95" " 

95 

95 

124 

124 

131 

144 

158 

180 

200 

261 

n*~ ' 

i i ' 

n* 

Reduction 

Techniques" 

VSR 

VSR 

VSR 

Vac. Bag 

VSR 

VSR 

.... 

Page 5 

TJ 
OPTION 2 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 2000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

V 

26 

27 

28 

29 

30 

1 

McClarin Plastics, Inc 

Raven Industries, lnc(Sloux Falls) 

S. R. Smith, Inc. 

Smith Fiberglass Products lnc.(Little Rock) 

Aero Transportation Products 

Data and Assumptions; 

n ° = No Data Provided by Facility. 

n* 

n* 

n* 

n ' 

547.0 

n* 

n ' 

n* 

n ' 

n* 

n« 

n ' 

n* 

n* 

0.0 

- - • • 

n ' 

1.00 

n ' 

1.00 

1.00 

n* n* 

n* 

n' 

n* 

n* 

— 

n" 

n* 

n* 

n* 

Current Emissions for Spray Operations = (ResirY Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Spray based on CFA data). 

-

Current Emissions for Hand Layup Operations • (Resin Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Hand based on CFA data). 

A Control Factor of 0.55 (<s45% Emission Reduction) was assumed for Vacuum Bagging. il l ! 

A 40% VSR Emission Reduction was given for Unfilled Applications and a 13% VSR Emission Reduction was given for Filled Applications based on RTI data. 

A.R.E. has a capture efficiency of 100% and a destruction efficiency of 95%. 

Carbon Filters at U.S. Fiberglass Products have an estimated overall control efficiency of 2.5% based on calculations from Ohio EPA site visit data. 

Tompkins - Lasco (Elizabethtown) vents 50% to an Incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins • Lasco (Lancaster) vents 46% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (South Boston) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

New Facility 

American Standard CBI CBI CBI CBI CBI CBI Polyad 

Page 6 

'7 CO 
OPTION 3A - Open Molding • Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

Rank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 " 

31 

I I I 

Non Corrosion Resistant - Ooen Moldlna Sorav Application - Below 1000 tov of Resin Usaqe - Unfilled 

Plant Name 

Prestigious Accessories, Inc. 

Gold Shield Fiberglass, Inc.(Fontana) 

Great Dane Trailers Indiana, Inc. (FRP Plant) 

Bristol Flberllte Industries // ' 

Kreider Manufacturing Inc. 

Eagle Craft, Inc. 

Grayson Tool Company 

Warminster Fiberglass Company (Southampton) 

Warminster Fiberglass Company (Jacksonville) 

Universal Plastics Inc. 

Style Crest Products 

ACME Reinforced Plastics, Inc. 

Ershigs, Inc(Bellingham) 

Newport Laminates 

Johnson Truck Bodies 

Marley Cooling Tower Company 

Molded Plastic Industries, Inc. 

Classic Motor Carriages 

Comtech Systems, Inc. 

Fibre Body Industries, Inc 

Continental Camper Company, Inc. 

Picken's Plastic, Inc 

U.S. Fiberglass Products Inc. 

Murphy Body Co. 

Syntechnlcs 

Fiberglass Specialties, Inc 

Piedmont Fiberglass Inc. 

Fiberglass Forms, Inc 

Florida Line of Astatuta, Inc. 

Covermaster, Inc. 

Livingston Inc. 

Resin 

Ooyi 

432.0 

716.0 

375.0 

247.0 

210.0 

60.0 

157.0 

69.7 

60.6 

82.1 

84.0 

133.0 

52.3 

180.0 

195.0 

634.0 

102.0 

142.1 

166.0 

250.0 

184.5 

27.0 

375.0 

114.7 

513.0 

77.0 

120.0 

120.0 

130.6 

131.0 

512.0 

%HAP 

As Supplied 

35.0 

32.0 

39.0 

38.2 

33.7 

34.0 

34.0 

40.0 

40.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

36.0 

37.0 

37.0 

37.0 

38.0 

45.0 

46.0 

39.5 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

Filler 

Opvj 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

o.o 

0.0 

Control 

Factor 

0.60 

1.00 

0.55 

0.60 

1.00 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.60 

0.59 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

Current 

Emissions 

ilex) 

17.7 

33.9 

20.6 

13.7 

12.2 

3.7 

9.6 

4.5 

3.9 

5.6 

5.7 

9.1 

3.6 

12.3 

13.3 

43.3 

7.7 

11.8 

13.8 

20.8 

16.8 

2.6 

36.8 

12.0 

55.8 

8.4 

13.1 

13.1 

14.2 

14.3 

55.7 

Current 

Emissions 

per Ton Resin 

(lbs/ton) 

82 

95 

110 

111 

•

 !-t.;J.>-;:.vjKi*|siiKi,:rf1;!|4 

£mt$&$$m 

122 

131 

131 

137 

137 

137 

137 

137 

137 

137 

151 

167 

167 

167 

182 

189 

196 

209 

218 

218 

218 

218 

218 

218 ~" 

218 

Reduction 

Techniques 

VSR 

Vacuum bagging 

VSR 

VSR 

VSR 

VSR 

C filters, VSR 

Pagel 

it N 

•*-$ 

TJ 

CO 
OPTION 3A - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

45 

46 

47 

48 

73 

74 

75 

76 

77 

78 

79 

80 

81 

82 

83 

84 

85 

Plasti-Fab Inc 

Millennium Products, Inc 

Krueger International Inc. 

Fiberglass Industries, Inc 

Lund Industries, Inc. 

Northwest Bodies Inc. 

Standard Glas, inc. 

Global Glass, Inc. 

Baja Products Ltd.(Salisbury) 

Fiberdome, lnc-Plant#1 4' 

Arrowhead Plastic Engineering, Inc. 

Monarch Plastic Inc. 

Marquis Corporation 

Specialty Plastics Associates, inc 

Melcher Manufacturing Company Inc. 

Beaver Motor Coaches 

Simon-Telelect Inc. 

Fiberglass Engineering Corporation 

Prodelin Corporation (Catawba Facility) 

Red Ewald, Inc. 

KBK Industries Incorporated 

Attbar Plastics, Inc. 

Fiber Pad, Inc. 

Peart Baths, Inc. 

Ultra/GlasofLakevllle 

Amtech Corporation 

Plastic Development Company 

Ershigs, lnc(Wilson) 

C & K tclberglass Plastics, Inc 

Aero Transportation Products 

92.0 

834.0 

252.0 

36.0 

493.4 

147.3 

125.0 

276.0 

100.0 

100.0 

70.0 

43.8 

105.0 

841.0 

134.0 

181.5 

32.8 

75.0 

161.0 

105.0 

582.0 

500.0 

95.0 

325.0 

154.0 

46.9 

140.0 

17.8 

102.0 

547.0 

40.3 

40.7 

41.0 

41.0 

41.0 

41.5 

42.0 

42.0 

47.5 

43.0 

43.0 

44.0 

44.0 

44.0 

45.0 

45.0 

45.0 

45.0 

45.0 

45.5 

46.0 

48.0 

48.0 

48.7 

50.0 

50.0 

50.0 

n* 

n* 

n' 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.70 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

10.2 222 

96.1 

29.8 

4.3 

58.3 

18.0 

16.1 

35.6 

L 13.0 

13.7 

9.6 

6.4 

15.5 

124.0 

21.1 

28.6 

5.2 

11.8 

25.4 

17.0 

97.7 

96.0 

18.2 

68.0 

34.7 

10.6 

31.5 

n* 

n* 

n* 

230 

236 

236 

236 

245 

258 

258 

259 

273 

273 

295 

295 

295 

315 

315 

315 

315 

315 

324 

336 

384 

384 

418 

450 

450 

450 

n

a 

n" 

n ' 

VSR (75%) 

Page 2 

n v; 
OPTION 3A - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

86 

87 

88 

89 

90 

91 

92 

93 

94 

95 

96 

97 

98 

99 

100 

101 

102 

103 

104 

105 

106" 

107 

108 

109 

110 

111 

112 

113 

114 

115 

116 

117 

118 

119 

Non Corrosion Resistant - Open Moldlna Sorav Application - Below 1000 tpy of Resin Usage - Filled 

Austin Countertops, Inc. 

S.W.C. Industries, Inc. (Swirl-Way Div.) 

Ranch Fiberglas, inc. 

A. R. E., lnc.(Mount Eaton) 

Fiberglass Products, Inc. 

Carolina Counters 

MFG - Molded Fiber Glass Company (Adelanto) , 

Glasstite, Inc. & 

Hess County Industries of WV, Inc. 

Leer East, Inc. 

Cedar Manufacturing, lnc.(Bremen Glas) 

American Reinforced Plastics 

Bathcraft, Inc. 

20th Century Fiberglass, Inc. (Plant Four) 

Mr. Tubs, Inc. 

Clark Manufacturing 

Plastic Composites Corporation 

Kohler Company 

A-1 Fiberglass, Inc 

Chartoma Fiberglass, Inc. 

AKER Plastics Company, lnc.(Plymouth, Pidco Dr) 

Acme Fiberglass, Inc. 

Sunset Plastics Inc 

Electric-Glass, Inc 

Holiday Rambler Corp., Plant 36 and 37 

Custom Fibreglass Manufacturing Co. 

Armorcast Products Company 

McClura Industries Inc 

National Fiber Glass Products, Inc. 

Country Coach, Inc. 

Newarteslan Management Co (Artesian Plumbing Products) 

Eljer Manufacturing(Valdosta) 

Nordic Fiberglass lnc(Devils Lake) 

Nordic Fiberglass lnc(Warren) 

480.0 

300.0 

342.0 

987.4 

120.0 

159.0 

209.0 

330.0 

494.0 

534.0 

367.0 

288.0 

944.8 

95.3 

137.0 

661.0 

50.0 

550.0 

395.0 

344.0 

164.7 

185.0 

254.0 

320.0 

700.0 

454.0 

128.5 

140.0 

640.0 

99.0 

250.0 

363.0 

316.2 

246.3 

28.0 

35.0 

35.0 

34.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

38.0 

39.5 

41.2 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

41.0 

43.0 

43.0 

43.0 

42.0 

42.0 

44.9 

43.0 

45.0 

48.0 

45.9 

47.0 

47.0 

48.5 

48.5 

15.0 

300.0 

y" 

y

B 

69.0 

53.3 

20.0 

245.0 

494.0 

437.0 

359.4 

121.0 

986.9 

57.2 

110.0 

325.0 

20.0 

520.0 

40.0 

80.0 

180.5 

75.0 

215.0 

45.0 

58.0 

218.0 

62.5 

101.0 

570.0 

n* 

250.0 

467.0 

270.0 

198.5 

1.00 

0.87 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

0.87 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.94 

0.87 

0.87 

0.91 

1.00 

1.00 

0.87 

1.00 

1.00 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

10.8 

17.8 

20.3 

60.1 

8.2 

10.9 

14.3 

22.5 

33.7 

36.4 

29.1 

26.2 

98.2 

10.4 

14.9 

71.9 

5.4 

59.8 

43.0 

38.0 

19.6 

22.0 

31.6 

41.3 

90.3 

61.9 

17.6 

22.1 

106.9 

16.5 

44.9 

65.2 

64.4 

50.2 

45 

119 

n:;,-y ..^fvy M 

122 

137 

137 

137 

137 

137 

137 

159 

182 

208 

218 

218 

218 

218 

218 

218 

221 

238 

238 

249 

258 

258 

273 

273 

315 

334 

334 

359 

359 

407 

407 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (50%) 

VSR 

VSR 

VSR (70%) 

VSR 

VSR 

Page 3 

Tl 

ho 
OPTION 3A - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

120 

121 

122 

123 

124 

125 

126 

127 

128 

129 

130 

131 

132 

133 

134 

135 

136 

137 

138 

139 

140 

141 

142 

143 

144 

145 

Oasis Industries Inc 

Fiberglass Sytems, Inc. 

Accurate Glass, Inc 

Great Lakes Plastics Corporation 

Images Products Corp 

Associated Plastics, Inc 

Leer Midwest 

# 

145.0 

235.0 

114.0 

306.0 

109.0 

161.0 

600.0 

49.0 

49.0 

50.0 

50.0 

n' 

n' 

n* 

Non Corrosion Resistant • Ooen Moidina Sorfcv Aoolicatlon -1000 toy of Resin Usage anc 

Gold Shield Fiberglass Inc. (Decatur) 

VMC Fiberglass Products, IncJTri-Glas 

1989.7 

1156.0 

32.0 

35.0 

Non Corrosion Resistant - Ooen Moidina Sorav Aoolicatlon -1000 tov of Resin Usaae anc 

A. R. E., Inc.(Masslllon) 

Newarteslan Limited Partnership (Marble Plant) 

Universal Rundle Corp. (Union Point) 

AKER Plastics Company, lnc.(Plymouth, N Oak Rd) 

Tompkins • Lasco Bathware (Elizabethtown) 

Tompkins - Lasco Bathware (Lancaster) 

Bremen Glas, Inc. 

Tompkins - Lasco Bathware (South Boston) 

Aqua Glass Corporation 

G. W. Fiberglass, Inc 

Universal-Rundle Corp. (Ottumwa) 

Tompkins • Lasco Bathware (Moapa) 

TompWns - lasco Bathware (Three Rivers) 

Tompkins - Lasco Bathware (Anaheim) 

Tompkins - Lasco Batttware (Cordele) 

Tompkins - Lasco Bathware (Yelm) (aka Hytec Inc.) 

Universal-Rundle Corp. (New Castle) 

6866.2 

1000.0 

1410.0 

2310.1 

2124.8 

2279.3 

1159.0 

2770.2 

12000.0 

1850.0 

2500.0 

6258.6 

2815.4 

3135.5 

1976.6 

2753.9 

3585.0 

42.0 

34.0 

40.0 

43.0 

47.7 

47.7 

44.0 

48.1 

43.0 

45.0 

46.5 

47.0 

47.7 

47.7 

47.8 

47.8 

60.2 

145.0 

117.5 

114.0 

200.0 

n' 

n« 

500.0 

Above • Unfll 

0.0 

0.0 

1.00 

1.00 " 

1.00 

1.00 

1.00 

1.00 

1.00 

lfid_ 

1.00 

1.00 

Above-Filled 

y

b 

y» 

1347.0 

2378.7 

3304.6 

3564.7 

1558.0 

4078.6 

12000.0 

395.0 

3276.0 

9844.6 

4386.6 

4890.8 

3092.2 

4215.6 

3256.6 

0.06 

1.00 

1.00 

0.87 

0.66 

0.67 

0.87 

0.69 

1.00 

0.87 

0.87 

0.87 

0.87 

0.87 

0.87 

0.88 

1.00 

32.0 I 

51.8 

25.7 

68.9 

n* 

n* 

n

1 

94.2 

78.9 

37.8 

60.9 

163.4 

274.8 

260.8 

287.6 

148.6 

375.9 

1640.9 

253.5 

377.2 

977.6 

458.0 

510.3 

322.7 

457.1 

1284.1 

441 

441 

450 

450 

n* 

n* 

n* 

95 

137 

13 

122 

-•'j:''%$j:-~m 

238 

245 

252 

256 

271 

273 

274 

302 

312 

325 

325 

327 

332 

716 

Incinerator 

VSR 

Incinerator.VSR 

Incinerator.VSR 

VSR 

Incinerator, VSR (72%) 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (90%) 

Page 4 

2-/ 
OPTION 3A - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand': Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

146 

147 

148 

149 

150 

151 

152 

153 

154 

Rank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11'" 

12 

13 

14 

15 

16 

17"' 

18" 

19 

20 

Facilities Without Sufficient Data 

AKER Plastics Company, Inc. (Martinsburg) 

CBI Plant #10 

ED Industries Inc. (Sportsman Pickup Covers) 

Glasgo Plastics Inc. 

McClarin Plastics Inc. 

Miracle Recreation Company 

Raven Industries, lnc(Sioux Falls) 

S. R. Smith, Inc. ' *' 

Smith Fiberglass Products lnc.(Little Rock) 

Non Corrosion Resistant - Ooen Moidina Hand Aopiication -

Plant Name 

Slmon-Telelect Ine. 

Contemporary Products 

Warminster Fiberglass Company (Jacksonville) 

Warminster Fiberglass Company (Southampton) 

Ceramic Cooling Tower Company 

Concept Plastics, Inc 

Monarch Plastic Inc 

CDR Systems Corporation (Palatka) 

CDR Systems Corporation (Corcoran) 

Custom Fibreglass Manufacturing Co. 

Picken's Plastic, Inc. 

Ershigs, Inc(Bellingham) 

Universal Plastics Inc. 

Johnson Truck Bodies 

Plastic Composites Corporation 

Diamond Coach Corporation 

Fiberglass Industries, Inc 

Arrowhead Plastic Engineering, Inc. 

IKG Industries 

Century Manufacturing Company 

n* 

n* 

n* 

n ' 

n* 

n* 

n* 

n* 

n* 

n' 

n ' 

n ' 

n* 

n* 

n* 

n* 

n* 

n* 

Filled and Unfilled 

Resin 

ttoyi 

32.8 

190.0 

60.6 

69.7 

110.0 

707.7 

43.8 

125.0 

152.0 

99.0 

249.3 

52.3 

82.1 

195.0 

50.0 

138.0 

44.0 

70.0 

127.0 

74.0 

%HAP 

As Supplied 

26.0 

38.0 

40.0 

40.0 

32.0 

32.0 

44.0 

34.0 

34.0 

44.9 

45.0 

35.0 

35.0 

35.0 

40.0 

40.0 

41.0 

43.0 

45.0 

48.0 

n ' 

n* 

n' 

n* 

n* 

n* 

n

1 

n* 

n* 

Filler 

(icyj 

0.0 

0.0 

0.0 

0.0 

0.0 

y

b 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

20.0 

0.0 

0.0 

o.o 

0.0 

60.0 

n' 

n* 

n* 

n* 

n* 

n* 

1.00 

n* 

1.00 

Control 

Eastoi 

1.00 

0.60 

0.60 

0.60 

1.00 

1.00 

0.55 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

i.oo ~ 

1.00 

1.00 

I 

n* 

n* 

n* 

n* 

n* 

n« 

n* 

n* 

nj 

Current 

Emissions 

HTM 

0.8 

6.4 

2.3 

2.6 

4.3 

27.7 

1.8 

5.6 

6.8 

4.7 

11.8 

2.5 

3.9 

9.2 

3.1 

8.6 

2.9 

5.6 

10.1 

6.7 

n" 

n* 

n* 

n* 

n* 

n* 

n* 

n» 

n' 

- — 

Current 

Emissions 

per Ton Resin 

Obs/lanl 

51 

67 

74 

78 

78 

83 

89 

89 

94 

95 

95 

95 

95 

124 

124 

131 

144 

158 

180 

VSR 

VSR 

-

Reduction 

Techniaues 

VSR 

VSR 

VSR 

Vac. Bag 

VSR 

VSR 

Page 5 

Z-Z. 

co 
OPTION 3A - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

1 

Fowler Manufacturing, Inc. 

M. C. Gill Corporation 

Blue Dolphin Fiberglass Pools 

Ershigs, lnc.(Wilson) 

ED Industries, Inc. (Sportsman Pickup Covers) 

McClarin Plastics, Inc. 

Raven Industries, lnc(Sioux Falls) 

S. R. Smith, Inc. 

Smith Fiberglass Products lnc.(Little Rock) 

Aero Transportation Products

 Js 

Data and Assumptions: 

n * = No Data Provided by Facility. 

439.0 

79.0 

n» 

38.9 

n* 

n* 

n* 

n* 

n* 

547.0 

50.5 

57.4 

50.0 

n* 

n* 

n* 

n* 

n* 

n* 

n" 

151.0 

0.0 

0.0 

0.0 

n* 

n* 

n* 

n* 

n* 

0.0 

1.00 

1.00 

1.00 

1.00 

n* 

n* 

1.00 

n' 

1.00 

1.00 

43.9 

10.3 

n* 

n' 

n 

n 

n 

n 

n 

, 

i 

n* 

200 

261 

n' 

n' 

n' 

n' 

n 

n 

n 

n ' 

Current Emissions for Spray Operations •(Resin Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Spray based on CFA data). 

Current Emissions for Hand Layup Operations = (Resin Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Hand based on CFA data). 

A Control Factor of 0.55 (=45% Emission Reduction) was assumed for Vacuum Bagging. | | 

A 40% VSR Emission Reduction was given for Unfilled Applications and a 13% VSR Emission Reduction was given for Filled Applications based on RTI data. 

A.R.E. has a capture efficiency of 100% and a destruction efficiency of 95%. i 

Carbon Filters at U.S. Fiberglass Products have an estimated overall control efficiency of 2.5% based on calculations from Ohio EPA site visit data. 

Tompkins - Lasco (Elizabethtown) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (Lancaster) vents 46% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (South Boston) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

New Facility 

American Standard CBI CBI CBI CBI CBI CBI Polyad 

Page 6 
OPTION 3B - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

3ank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

,l

 U 

h

1 5 

» 16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

I 

Non Corrosion Resistant - Ooen Moidina Sorav Application • 

Plant Name 

Prestigious Accessories, Inc. 

Gold Shield Fiberglass Inc. (Decatur) 

Gold Shield Fiberglass, Inc(Fontana) 

Great Dane Trailers Indiana, Inc. (FRP Plant) r'/ 

Bristol Fiberlite Industries 

Kreider Manufacturing Inc. 

Eagle Craft, Inc. 

Grayson Tool Company 

Warminster Fiberglass Company (Southampton) 

Warminster Fiberglass Company (Jacksonville) 

Style Crest Froducts 

Universal Plastics Inc. 

ACME Reinforced Plastics, Inc. 

Ershigs, Inc(Bellingham) 

Johnson Truck Bodies 

VMC Fiberglass Products, Inc./Tri-Glas 

Martey Cooling Tower Company 

Newport Laminates 

Molded Plastic Industries, Inc. 

Fibre Body Industries, Inc. 

Comtech Systems, Inc. 

Classic Motor Carriages 

Continental Camper Company, Inc. 

Picken's Plastic, Inc 

U.S. Fiberglass Products Inc. 

Murphy Body Co. 

Syntechnics 

Livingston Inc. 

Covermaster, Inc. 

Florida Line of Astatula, Inc. 

Piedmont Fiberglass Inc. 

I I I 

Below 170 tov of Uncontrolled Emissions • 

Resin 

<t__\ 

432.0 

1989.7 

716.0 

375.0 

247.0 

210.0 

60.0 

167.0 

69.7 

60.5 

84.0 

82.1 

133.0 

52.3 

195.0 

1156.0 

634.0 

180.0 

102.0 

250.0 

166.0 

142.1 

184.5 

27.0 

375.0 

114.7 

513.0 

512.0 

131.0 

130.6 

120.0 

%HAP 

As Supplied 

36.0 

32.0 

32.0 

39.0 

38.2 

33.7 

34.0 

34.0 

40.0 

40.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

36.0 

37.0 

37.0 

37.0 

38.0 

45.0 

46.0 

39.5 

40.0 

40.0 

40.0 

40.0 

40.0 

Filler 

Ocyi 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

Unfilled 

Control 

Factor 

0.60 

1.00 

1.00 

0.55 

0.60 

1.00 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.60 

0.59 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

Uncontrolled 

Emissions 

Ocyj 

29.5 

94.2 

33.9 

37.4 

22.8 

12.2 

3.7 

9.6 

7.6 

6.6 

5.7 

5.6 

9.1 

3.6 

13.3 

78.9 

43.3 

12.3 

7.7 

20.8 

13.8 

11.8 

16.8 

4.3 

63.0 

12.0 

55.8 

55.7 

14.3 

14.2 

13.1 

Current 

Emissions 

toX) 

17.7 

94.2 

33.9 

20.6 

13.7 

12.2 

3.7 

9.6 

4.5 

3.9 

5.7 

5.6 

9.1 

3.6 

13.3 

78.9 

43.3 

12.3 

7.7 

20.8 

13.8 

11.8 

16.8 

2.6 

36.8 

12.0 

55.8 

55.7 

14.3 

14.2 

13.1 

Current 

Emissions 

per Ton Resin 

UfcsaCDJ 

82 

95 

95 

110 

122 

122 

131 

131 

137 

137 

137 

137 

137 

137 

137 

137 

151 

187 

167 

167 

182 

189 

196 

209 

218 

218 

218 

218 

218 

Reduction 

Techniques 

VSR 

Vacuum bagging 

VSR 

VSR 

VSR 

VSR 

C filters, VSR 

Page 1 

2.7 \ 

NJ 
OPTION 3B - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Riled Combined, No Size Differentiation 

DRAFT 

07/03/96 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

45 

46 

47 

48 

73 

74 

n

75 

JWe 

77 

78 

79 

80 

81 

82 

83 

84 

85 

86 

87 

Fiberglass Forms, Inc. 

Fiberglass Specialties, Inc. 

Plasti-Fab Inc. 

Millennium Products, Inc. 

Krueger International Inc. 

Fiberglass Industries, Inc. 

Lund Industries, Inc. 

Northwest Bodies Inc. 

Global Glass, Inc. 

Standard Glas, Inc. '/ 

Baja Products Ltd.(Salisbury) 

Fiberdome, Inc-Plant #1 

Arrowhead Plastic Engineering, Inc. 

Monarch Plastic Inc. 

Specialty Plastics Associates, Inc 

Marquis Corporation 

Beaver Motor1 Coaches 

Melcher Manufacturing Company Inc. 

Simon-Telelect Inc 

Prodelin Corporation (Catawba Facility) 

Fiberglass Engineering Corporation 

Red Ewald, Inc 

KBK Industries Incorporated 

Attbar Plastics, Inc 

Fiber Pad, Inc 

Pearl Baths, Inc 

Ultra/GlasofLakeville 

Plastic Development Company 

Amtech Corporation 

Ershigs, lnc(Wllson) 

C & K Fiberglass Plastics, Inc 

Aero Transportation Products 

120.0 

77.0 

92.0 

834.0 

252.0 

36.0 

493.4 

147.3 

276.0 

125.0 

100.0 

100.0 

70.0 

43.8 

841.0 

105.0 

181.5 

134.0 

32.8 

161.0 

75.0 

105.0 

582.0 

500.0 

95.0 

325.0 

154.0 

140.0 

46.9 

17.8 

102.0 

547.0 

40.0 

40.0 

40.3 

40.7 

41.0 

41.0 

41.0 

41.5 

42.0 

42.0 

47.5 

43.0 

43.0 

44.0 

44.0 

44.0 

45.0 

45.0 

45.0 

45.0 

45.0 

45.5 

46.0 

48.0 

48.0 

48.7 

50.0 

50.0 

50.0 

n« 

n ' 

n ' 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.70 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

13.1 

8.4 

10.2 

96.1 

29.8 

4.3 

58.3 

18.0 

35.6 

16.1 

18.5 

13.7 

9.6 

6.4 

124.0 

15.5 

28.6 

21.1 

5.2 

25.4 

11.8 

17.0 

97.7 

96.0 

18.2 

68.0 

34.7 

31.5 

10.6 

na 

na 

na 

13.1 

8.4 

10.2 

96.1 

29.8 

4.3 

58.3 

18.0 

35.6 

16.1 

13.0 

13.7 

9.6 

6.4 

124.0 

15.5 

28.6 

21.1 

5.2 

25.4 

11.8 

17.0 

97.7 

96.0 

18.2 

68.0 

34.7 

31.5 

10.6 

n ' 

n* 

n* 

218 

218 

222 

230 

236 

236 

236 

245 

258 

258 

259 

273 

273 

295 

295 

295 

315 

315 

315 

315 

315 

324 

336 

384 

384 

418 

450 

450 

450 

n« 

n ' 

n" 

VSR (75%) 

Page 2 
OPTION 3B - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

88 

89 

90 

91 

92 

93 

94 

95 

96 

97 

98 

99 

100 

101 

v)102 

>103 

104 

105 

106 

107 

108 

109 

110 

111 

112 

113 

114 

115 

116 

117 

118 

119 

120 

121 

Non Corrosion Resistant - Open Moldlnq Sorav Aoolicatlon - Below 170 tov of Uncontrolled Emissions - Filled 

Austin Countertops, inc. 

S.W.C. Industries, Inc. (Swirl-Way Div.) 

Ranch Fiberglas, Inc. 

Newarteslan Limited Partnership (Marble Plant) 

A. R. E., lnc.(Mount Eaton) 

Fiberglass Products, Inc. 

Carolina Counters 

MFG • Molded Fiber Glass Company (Adelanto)

 r / 

Glasstite, Inc. 

Hess County Industries of WV, Inc. 

Leer East, Inc 

Cedar Manufacturing, lnc.(Bremen Glas) 

American Reinforced Plastics 

Bathcraft, Inc. 

20th Century fiberglass, Inc. (Plant Four) 

Mr. Tubs, Inc. 

Clark Manufacturing 

Plastic Composites Corporation 

Kohler Company 

Universal Rundle Corp. (Union Point) 

A-1 Fiberglass, Inc. 

Charioma Fiberglass, Inc. 

AKER Plastics Company, lnc(P!ymouth, Pidco Dr) 

Acme Fiberglass, Inc. 

Sunset Plastics Inc. 

Electric-Glass, Inc. 

Holiday Rambler Corp., Plant 36 and 37 

Custom Fibreglass Manufacturing Co. 

Armorcast Products Company 

McClure Industries Inc. 

National Fiber Glass Products, Inc. 

Country Coach, Inc. 

Newarteslan Management Co (Artesian Plumbing Products) 

Eljer Manufacturing(Valdosta) 

480.0 

300.0 

342.0 

1000.0 

987.4 

120.0 

159.0 

209.0 

330.0 

494.0 

534.0 

367.0 

288.0 

944.8 

95.3 

137.0 

661.0 

50.0 

550.0 

1410.0 

395.0 

344.0 

164.7 

185.0 

254.0 

320.0 

700.0 

454.0 

128.5 

140.0 

640.0 

99.0 

250.0 

363.0 

28.0 

35.0 

35.0 

34.0 

34.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

38.0 

39.5 

41.2 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

41.0 

43.0 

43.0 

43.0 

42.0 

42.0 

44.9 

43.0 

45.0 

48.0 

45.9 

47.0 

47.0 

16.0 

300.0 

y

D 

y" 

y

D 

69.0 

53.3 

20.0 

245.0 

494.0 

437.0 

359.4 

121.0 

986.9 

57.2 

110.0 

325.0 

20.0 

520.0 

1347.0 

40.0 

80.0 

180.5 

75.0 

215.0 

45.0 

58.0 

218.0 

62.5 

101.0 

570.0 

n* 

250.0 

467.0 

1.00 

0.87 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

0.87 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.94 

0.87 

0.87 

0.91 

1.00 

1.00 

0.87 

1.00 

1.00 

0.87 

1.00 

1.00 

1.00 

10.8 

20.5 

23.3 

60.9 

60.1 

8.2 

10.9 

14.3 

22.5 

33.7 

38.4 

33.5 

30.1 

112.9 

10.4 

14.9 

71.9 

5.4 

59.8 

153.4 

43.0 

40.6 

22.5 

25.3 

34.7 

41.3 

90.3 

71.1 

17.6 

22.1 

122.9 

16.5 

44.9 

65.2 

10.8 

17.8 

20.3 

60.9 

60.1 

8.2 

10.9 

14.3 

22.5 

33.7 

36.4 

29.1 

26.2 

98.2 

10.4 

14.9 

71.9 

5.4 

59.8 

153.4 

43.0 

38.0 

19.6 

22.0 

31.6 

41.3 

90.3 

61.9 

17.6 

22.1 

106.9 

16.5 

44.9 

65.2 

45 

119 

IS^w^plrili1?: 

122 

122 

137 

137 

137 

137 

137 

137 

159 

182 

208 

218 

218 

218 

218 

218 

218 

218 

221 

238 

238 

249 

258 

258 

273 

273 

315 

334 

334 

359 

359 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (50%) 

VSR 

VSR 

VSR (70%) 

VSR 

VSR 

Page 3 

Z6 

ro 

^i 
OPTION 3B - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

122 

123 

124 

125 

126 

127 

128 

129 

130 

131 

132 

133 

^134 

^135 

136 

137 

138 

139 

140 

141 

142 

143 

144 

145 

146 

147 

148 

Nordic Fiberglass lnc(Devils Lake) 

Nordic Fiberglass lnc(Warren) 

Oasis Industries Inc. 

Fiberglass Sytems, Inc. 

Accurate Glass, Inc. 

Great Lakes Plastics Corporation 

Images Products Corp 

Associated Plastics, Inc. 

Leer Midwest 

'j 

Non Corrosion Resistant - Open Molding Spray Aoolicatlon 

A. R. E., Inc(Masslllon) 

AKER Plasties Company, lnc.(Plymouth, N Oak Rd) 

Tompkins - Lasco Bathwara (Elizabethtown) 

Tompkins - Lasco Bathware (Lancaster) 

Bremen Glas, Inc. 

Tompkins - Lasco Bathware (South Boston) 

Aqua Glass Corporation 

G. W. Fiberglass, Inc 

Universal-Rundle Corp. (Ottumwa) 

Tompkins - Lasco Bathware (Moapa) 

Tompkins • Lasco Bathware (Three Rivers) 

Tompkins - Lasco Bathware (Anaheim) 

Tompkins - Lasco Bathware (Cordele) 

Tompkins - Lasco Bathware (Yelm) (aka Hytec Inc.) 

Universal-Rundle Corp. (New Castle) 

Facilities Without Sufficient Data 

AKER Plastics Company, Inc. (Martinsburg) 

CBI Plant #10 

ED Industries Inc. (Sportsman Pickup Covers) 

316.2 

246.3 

145.0 

235.0 

114.0 

306.0 

109.0 

161.0 

600.0 

-170tDvoft 

6866.2 

2310.1 

2124.8 

2279.3 

1159.0 

2770.2 

12000.0 

1850.0 

2500.0 

6258.6 

2815.4 

3135.5 

1976.6 

2753.9 

3585.0 

n* 

n' 

n* 

48.5 

48.5 

49.0 

49.0 

50.0 

50.0 

n ' 

n ' 

n« 

^controlled Em 

42.0 

43.0 

47.7 

47.7 

44.0 

48.1 

43.0 

45.0 

46.5 

47.0 

47.7 

47.7 

47.8 

47.8 

60.2 

n* 

n ' 

n ' 

270.0 

198.5 

145.0 

117.5 

114.0 

200.0 

n* 

n* 

500.0 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

sslons and Above • Filled 

y * 

2378.7 

3304.6 

3564.7 

1558.0 

4078.6 

12000.0 

395.0 

3276.0 

9844.6 

4386.6 

4890.8 

3092.2 

4215.6 

3256.6 

n* 

n« 

n* 

0.05 

0.87 

0.66 

0.67 

0.87 

0.69 

1.00 

0.87 

0.87 

0.87 

0.87 

0.87 

0.87 

0.88 

1.00 

..._._ 

n* 

n' 

64.4 j 

50.2 

32.0 

51.8 

25.7 

68.9 

na 

na 

na 

766.4 

315.9 

397.1 

426.2 

170.8 

545.7 

1640.9 

291.4 

433.6 

1123.7 

526.4 

586.5 

370.9 

517.7 

1284.1 

na 

na 

na 

64.4 

50.2 

32.0 

51.8 

25.7 

68.9 

n* 

n* 

n* 

37.8 

274.8 

260.8 

287.6 

148.6 

375.9 

1640.9 . 

253.5 

377.2 

977.6 

458.0 

510.3 

322.7 

457.1 

1264.1 

„-! 

n ' 

n« 

407 

407 

441 

441 

450 

450 

n ' 

n' 

n* 

13 

238 

tf.-i •. :••• •>w?uji',?'-.--:*:i. •. 

252 

256 

271 

273 

274 

302 

312 

325 

325 

327 

332 

716 

n» 

n ' 

n

a 

Incinerator 

VSR 

Incinerator.VSR 

Incinerator.VSR 

VSR 

Incinerator, VSR (72%) 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (90%) 

VSR 

VSR 

Page 4 

\ po 

oo 
OPTION 3B - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Fined Combined, No Size Differentiation 

DRAFT 

07/03/96 

149 

150 

151 

152 

153 

154 

Rank 

1 

2 

3 

4 

5 

6 

7 

o 8 

y 9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

Glasgo Plastics Inc. 

McClarin Plastics Inc. 

Miracle Recreation Company 

Raven Industries, lnc(Sioux Falls) 

S.R. Smith, Inc 

Smith Fiberglass Products lnc.(Llttle Rock) 

n* 

n* 

n» 

n* 

n* 

n* 

n» 

n ' 

n ' 

n' 

n* 

n* 

Non Corrosion Resistant • Ooen Moidina Hand AoDljjcation - Filled and Unfilled 

=** 

Plant Name 

Simon-Telelect Inc. 

Contemporary Products 

Warminster Fiberglass Company (Jacksonville) 

Warminster Fiberglass Company (Southampton) 

Ceramic Cooling Tower Company 

Concept Plastics, Inc. 

Monarch Plastic Inc 

CDR Systems Corporation (Palatka) 

CDR Systems Corporation (Corcoran) 

Custom Fibreglass Manufacturing Co. 

Picken's Plastic, Inc. 

Ershigs, Inc(Bellingham) 

Universal Plastics Inc. 

Johnson Tnick Bodies 

Plastic Composites Corporation 

Diamond Coach Corporation 

Fiberglass Industries, Inc 

Arrowhead Plastic Engineering, Inc. 

IKG Industries 

Century Manufacturing Company 

Fowler Manufacturing, Inc. 

M. C. Gill Corporation 

Blue Dolphin Fiberglass Pools 

Ershigs, lnc.(Wilson) 

ED Industries, Inc. (Sportsman Pickup Covers) 

Resin 

Opyj 

32.8 

190.0 

60.5 

69.7 

110.0 

707.7 

43.8 

125.0 

152.0 

99.0 

249.3 

52.3 

82.1 

195.0 

50.0 

138.0 

44.0 

70.0 

127.0 

74.0 

439.0 

79.0 

n'~ 

38.9 

n ' 

%HAP 

As Supplied 

26.0 

38.0 

40.0 

40.0 

32.0 

32.0 

44.0 

34.0 

34.0 

44.9 

45.0 

35.0 

35.0 

35.0 

40.0 

40.0 

41.0 

43.0 

45.0 

48.0 

50.5 

57.4 

50.0 

n* 

n* 

n* 

n* 

n* 

n* 

n* 

n* 

Filler 

(toy) 

0.0 

0.0 

0.0 

0.0 

0.0 

y» 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

20.0 

0.0 

0.0 

0.0 

0.0 

60.0 

151.0 

0.0 

o.o 

0.0 

n* 

n ' 

n ' 

n* 

1.00 

n* 

1.00 

Control 

Factor 

1.00 

0.60 

0.60 

0.60 

1.00 

1.00 

0.55 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

" " 1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

i.oo 

1.00 

n ' 

na 

na 

na 

na 

na 

na 

Uncontrolled 

Emissions 

012X1 

0.8 

10.6 

3.8 

4.3 

4.3 

27.7 

3.3 

5.6 

6.8 

7.8 

19.6 

2.5 

3.9 

9.2 

3.1 

8.6 '" 

2.9 

5.0 

10.1 

6.7 

43.9 

10.3 

na 

na 

na 

n* 

n ' 

n* 

n* 

n' 

n" 

Current 

Emissions 

Ocyl 

0.8 

6.4 

2.3 

2.6 

4.3 

27.7 

1.8 

5.6 

6.8 

4.7 

11.8 

2.5 

3.9 

9.2 

3.1 

8.6 

2.9 

5.0 

10.1 

6.7 

43.9 

10.3 

n'* 

n ' 

n ' 

n* 

n* 

n* 

n' 

n* 

n" 

Current 

Emissions 

per Ton Resin 

{___*__ 

61 

67 

74 

78 

78 

83 

89 

89 

94 

95 

95 

95 

95 

124 

124 

131 

144 

158 

180 

200 

261 

" n * 

n' 

n* 

• 

Reduction 

Techniques 

VSR 

VSR 

VSR 

V a c Bag 

VSR 

VSR 

Page 5 
OPTION 3B - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Separated, Size Cutoff at 170 tpy of Uncontrolled Emissions 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

26 

27 

28 

29 

30 

,

 1 I— 

McClarin Plastics, Inc. 

Raven Industries, inc.(Sioux Falls) 

S. R. Smith, Inc. 

Smith Fiberglass Products lnc(Little Rock) 

Aero Transportation Products 

Data and Assumptions: 

n * s No Data Provided by Facility. 

n

1 

n' 

n* 

n* 

547.0 

n* 

n' 

n" 

n" 

n* 

n ' 

n' 

n ' 

n* 

0.0 

n* 

1.00 

n" 

1.00 

1.00 

na n* 

na 

na 

na 

na 

n* 

n* 

n" 

n* 

-

n* 

n" 

n* 

n* 

n* 

Current Emissions for Spray Operations = (Resin Usage* In tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Spray based on CFA data). 

Cunent Emissions for Hand Layup Operations a (Resin Usage in tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Hand based on CFA data). 

A Control Factor of 0.55 (=45% Emission Reduction) was assumed for Vacuum Bagging. | J 

A 40% VSR Emission Reduction was given for Unfilled Applications and a 13% VSR Emission Reduction was given for Filled Applications based on RTI data. 

A.R.E. has a capture efficiency of 100% and a destruction efficiency of 95%. 

Carbon Filters at U.S. Fiberglass Products have an estimated overall control efficiency of 2.5% based on calculations from Ohio EPA site visit data. 

Tompkins - Lasco (Elizabethtown) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (Lancaster) vents 46% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (South Boston) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

New Facility 

American Standard CBI CBI CBI 

-

CBI CBI CBI CBI 

. , . 

-

Polyad 

Page 6 

o 
OPTION 4 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

Rank 

1 

2 

3 

4 

5 

~6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

" 26" 

27 

28 

"jig 

30 

31 

I I 11 1 

Non Corrosion Resistant - Open Moidina Sorav ADDlication - Below 1000 tov of Resin Usaae - Unfilled and Filled Combined 

Plant Name 

Austin Countertops, Inc. 

Prestigious Accessories, Inc. 

Gold Shield Fiberglass, Inc(Fontana) 

Great Dane Trailers Indiana, Inc. (FRP Plant)://-' 

Bristol Fiberllte Industries 

Krelder Manufacturing Inc. 

S.W.C. Industries, Inc. (Swirl-Way Div.) 

Ranch Fiberglas, Inc. 

Eagle Craft, Inc. 

Grayson Tool Company 

A. R. B., lnc.(Mount Eaton) 

Warminster Fiberglass Company (Southampton) 

Warminster Fiberglass Company (Jacksonville) 

Universal Plastics Inc. 

Style Crest Products 

ACME Reinforced Plastics, Inc. 

Fiberglass Products, Inc 

Ershigs, Inc(Bellingham) 

Newport Laminates 

Johnson Truck Bodies 

Marley Cooling Tower Company 

Carolina Counters 

MFG • Molded Fiber Glass Company (Adelanto) 

Glasstite, Inc. 

Hess County Industries of WV, Inc. 

Leer East, Inc. 

Molded Plastic Industries, Inc. 

Cedar Manufacturing, lnc.(Bremen Glas) 

Classic Motor Carriages 

Comtech Systems, Inc. 

Fibre Body Industries, Inc. 

Resin 

im 

480.0 

432.0 

716.0 

376.0 

247.0 

210.0 

300.0 

342.0 

60.0 

167.0 

987.4 

69.7 

60.6 

82.1 

84.0 

133.0 

120.0 

52.3 

180.0 

195.0 

634.0 

159.0 

209.0 

330.0 

494.0 

534.0 

102.0 

367.0 

142.1 

166.0 

250.0 

%HAP 

As Supplied 

28.0 

35.0 

32.0 

39.0 

38.2 

33.7 

35.0 

35.0 

34.0 

34.0 

34.0 

40.0 

40.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

35.0 

36.0 

38.6 

""37. 0 

37.0 

37.0 

Filler 

(loyj 

15.0 

0.0 

0.0 

0.0 

0.0 

0.0 

300.0 

y * 

0.0 

0.0 

y

k 

0.0 

0.0 

0.0 

0.0 

0.0 

69.0 

0.0 

0.0 

0.0 

0.0 

53.3 

20.0 

245.0 

494.0 

437.0 

0.0 

359.4 

0.0 

0.0 

"""" o.o 

Control 

Factor 

1.00 

0.60 

1.00 

0.55 

0.60 

1.00 

0.87 

0.87 

1.00 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

1.66 

1.00 

1.00 

Current 

Emissions 

ttcyi 

10.8 

17.7 

33.9 

20.6 

13.7 

12.2 

17.8 

20.3 

3.7 

9.6 

60.1 

4.6 

3.9 

5.6 

6.7 

9.1 

8.2 

3.6 

12.3 

13.3 

43.3 

10.9 

14.3 

22.5 

33.7 

~36~4 

7.7 

29.1 

11.8 

13.8 

20.8 

Current 

Emissions 

per Ton Resin 

(lbs/ton) 

45 

82 

95 

110 

111 

116 

119 

119 

122 

122 

122 

131 

131 

137 

137 

137 

137 

137 

137 

137 

137 

137 

137 

137 

137 

137 

151 

159 

167 

167 

167 

Reduction 

Techniques 

VSR 

Vacuum bagging 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR 

3 0 ? 

Page 1 

c« 
OPTION 4 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

Uo 

32 

33 

34 

35 

36 

37 

38 

39" 

40 

41 

42 

43 

44 

45 

46 

47 

y

8 

73 

74 

75 

76 

77 

78 

" 79" 

80 

81 

82 

83 

84 

85 " 

86 

87 

88 

89 

90 

91 

92 

American Reinforced Plastics 

Continental Camper Company, Inc. 

Picken's Plastic, Inc. 

U.S. Fiberglass Products Inc. 

Bathcraft, Inc 

Murphy Body Co. 

Syntechnics 

20th Century Fiberglass, Inc. (Plant Four) 

Mr. Tubs, Inc. , 

Clark Manufacturing $' 

Fiberglass Specialties, Inc. 

Piedmont Fiberglass Inc. 

Fiberglass Forms, Inc. 

Florida Line of Astatula, Inc. 

Covermaster, Inc. 

Livingston Inc. 

Plastic Composites Corporation 

Kohler Company 

A-1 Fiberglass, Inc. 

Charioma Fiberglass, Inc. 

Plasti-Fab Inc. 

Millennium Products, Inc. 

Krueger International Inc. 

Fiberglass Industries, Inc. 

Lund Industries, Inc. 

AKER Plastics Company, lnc.(Plymouth, Pidco Dr) 

Acme Fiberglass, Inc 

Northwest Bodies Inc. 

Sunset Plastics Inc. 

Standard Glas, Inc. 

Global Glass, Inc. 

Electric-Glass, Inc 

Holiday Rambler Corp., Plant 36 and 37 

Baja Products Ltd.(Salisbury) 

Custom Fibreglass Manufacturing Co. 

Fiberdome, Inc-Plant #1 

Armorcast Products Company 

288.0 

184.5 

27.0 

375.0 

944.8 

114.7 

513.0 

95.3 

137.0 

661.0 

77.0 

120.0 

120.0 

130.6 

131.0 

512.0 

50.0 

550.0 

395.0 

344.0 

92.0 

834.0 

252.0 

36.0 

493.4 

164.7 

185.0 

147.3 

254.0 

125.0 

276.0 

320.0 

700.0 

100.0 

454.0 

100.0 

128.5 

39.5 

38.0 

45.0 

46.0 

41.2 

39.5 

40.0 

40.6 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

40.0 

• 40.0 

40.0 

40.0 

41.0 

40.3 

40.7 

41.0 

41.0 

41.0" 

43.0 

43.0 

41.5 

43.0 

42.0 

42.0 

42.0 

42.0 

47.5 

44.9 

43.0 

43.0 

121.0 

0.0 

0.0 

0.0 

986.9 

0.0 

0.0 

57"2 

110.0 

325.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

20.0 

520.0 

40.0 

80.0 

0.0 

0.0 

0.0 

0.0 

0.0 

180.5 

75.0 

0.0 

215.0 

0.0 

0.0 

45.0 

58.0 

o.o" 

218.0 

0.0 

62.5 

0.87 

1.00 

0.60 

0.59 

0.87 

1.00 

1.00 

1.66 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.94 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

0.87 

1.00 

0.91 

1.00 

1.00 

1.00 

1.00 

6.70 " 

0.87 

1.00 

1.00 

26.2 

16.8 

2.6 

36.8 

98.2 

12.0 

55.8 

10.4 

14.9 

71.9 

8.4 

13.1 

13.1 

14.2 

14.3 

55.7 

5.4 

59.8 

43.0 

38.0 

10.2 

96.1 

29.8 

4.3 

58.3 

19.6 

22.0 

18.0 

31.6 

16.1 

35.6 

41.3 

90.3 

13.6" 

61.9 

13.7 

17.6 

182 

182 

189 

196 

208 

209 

218 

218 

218 

218 

218 

218 

218 

218 

218 

218 

218 

218 

218 

221 

222 

230 

236 

236 

236 

238 

238 

245 

249 

258 

258 

258 

258 

259 

273 

273 

273 

VSR 

VSR 

C filters, VSR 

VSR 

-

VSR (50%) 

VSR 

VSR 

VSR (70%) 

VSR (75%) 

VSR 

Page 2 

* 

co 

ro 
OPTION 4 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

93 

94 

95 

96 

97 

98 

99 

100 

101 

102 

103 

104 

105 

106 

107 

108 

109 

110 

111 

112 

113 

114 

115 

116 

117 

118 

119 

120 

121 

122 

123 

124 

125 

126 

Arrowhead Plastic Engineering, Inc. 

Monarch Plastic Inc. 

Marquis Corporation 

Specialty Plastics Associates, Inc 

Melcher Manufacturing Company Inc. 

Beaver Motor Coaches 

McClure Industries Inc. 

Simon-Telelect Inc. 

Fiberglass Engineering Corporation ,, 

Prodelin Corporation (Catawba Facility) ' 

Red Ewald, Inc. 

National Fiber Glass Products, Inc. 

Country Coach, Inc. 

KBK Industries Incorporated 

Newarteslan Management Co (Artesian Plumbing Products) 

Eljer Manufacturing(Valdosta) 

Attbar Plastics, Inc. 

Fiber Pad, Inc 

Nordic Fiberglass lnc.(Devils Lake) 

Nordic Fiberglass lnc.(Warren) 

Pearl Baths, inc. 

Oasis Industries Inc. 

Fiberglass Sytems, Inc. 

Ultra/GlasofLakeville 

Amtech Corporation 

Plastic Development Company 

Accurate Glass, Inc. 

Great Lakes Plastics Corporation 

Ershigs, lnc(Wilson) 

C & K Fiberglass Plastics, Inc. 

Aero Transportation Products 

Images Products Corp 

Associated Plastics, Inc. 

Leer Midwest 

70.0 

43.8 

105.0 

841.0 

134.0 

181.5 

140.0 

32.8 

75.0 

161.0 

105.0 

640.0 

99.0 

582.0 

250.0 

363.0 

500.0 

95.0 

316.2 

246.3 

325.0 

145.0 

235.0 

154.0 

46.9 

140.0 

114.0 

306.0 

17.8 

102.0 

547.0 

109.0 

161.0 

600.0 

43.0 0.0 

44.0 

44.0 

44.0 

45.0 

45.0 

45.0 

45.0 

45.0 

45.0 

45.5 

48.0 

45.9 

46.0 

47.0 

47.0 

48.0 

48.0 

48.5 

48.5 

48.7 

49.0 

49.0 

50.0 

50.0 

50.0 

50.0 

50.0 

n» 

n' 

n ' 

n* 

n

1

 " 

n* 

0.0 

0.0 

0.0 

0.0 

0.0 

101.0 

0.0 

0.0 

0.0 

0.0 

570.0 

n* 

0.0 

250.0 

467.0 

0.0 

0.0 

270.0 

198.5 

0.0 

145.0 

117.5 

0.0 

0.0 

" 0.0 

114.0 

200.0 

0.0 

0.0 

0.0 

n* 

n ' 

500.0 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

0.87 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

""Too""" 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 ~ 

1.00 

9.6 

6.4 

15.5 

124.0 

21.1 

28.6 

22.1 

5.2 

11.8 

25.4 

17.0 

106.9 

16.5 

97.7 

44.9 

65.2 

96.0 

18.2 

64.4 

50.2 

68.0 

32.0 

51.8 

34.7 

10.6 

31.5" 

25.7 

68.9 

n

§ 

n* 

n* 

n* 

n" 

n* 

273 

295 

295 

295 

315 

315 

315 

315 

315 

315 

324 

334" 

334 

336 

359 

359 

384 

384 

407 

407 

418 

441 

441 

450 

450 

450 "" 

450 

450 

n* 

n* 

n* 

n* 

n* 

n ' 

VSR 

Page 3 

3*-

co 

co 
OPTION 4 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

JO 

127 

128 

129 

130 

131 

132 

133 

134 

135 

136 

137 

138 

139 

140" 

141 

142 

143 

144 

145 

146 

147 

148 A 

149 

150 

151 

152 

153 

154 

Non Corrosion Resistant - Open Moidina Sorav Aoolicatlon 

A. R. E., Inc(Massillon) 

Gold Shield Fiberglass Inc. (Decatur) 

Newarteslan Limited Partnership (Marble Plant) 

VMC Fiberglass Products, Inc/Tri-Glas 

Universal Rundle Corp. (Union Point) 

AKER Plastics Company, lnc.(Plymouth, N Oak Rd) 

Tompkins - Lasco Bathware (Elizabethtown) 

Tompkins - Lasco Bathware (Lancaster)

 J'' 

Bremen Glas, Inc. 

Tompkins • Lasco Bathware (South Boston) 

Aqua Glass Corporation 

G. W. Fiberglass, Inc 

Universal-Rundle Corp. (Ottumwa) 

Tompkins • Lasco Bathware (Moapa) 

Tompkins - Lasco Bathware (Three Rivers) 

Tompkins - Lasco Bathware (Anaheim) 

Tompkins • Lasco Bathware (Cordele) 

Tompkins • Lasco Bathware (Yelm) (aka Hytec Inc.) 

Universal-Rundle Corp. (New Castle) 

Facilities Without Sufficient Data 

AKER Plastics Company, Inc. (Martinsburg) 

CBI Plant #10 

ED Industries Inc. (Sportsman Pickup Covers) 

Glasgo Plastics Inc. 

McClarin Plastics Inc 

Miracle Recreation Company 

Raven Industries, tnc(Sioux Falls) 

S. R. Smith, Inc. 

Smith Fiberglass Products lnc(Little Rock) 

-1000 tpy of Resin Usage and Above • Until 

5866.2 

1989.7 

1000.0 

1156.0 

1410.0 

2310.1 

2124.8 

2279.3 

1159.0 

2770.2 

12000.0 

1850.0 

2500.0 

6258.6 

2815.4 

3135.5 

1976.6 

2753.9 

3585.0 

n' 

n' 

n* 

n* 

n* 

n* 

n* 

n

1 

n' 

42.0 

32.0 

34.0 

35.0 

40.0 

43.0 

47.7 

47.7 

44.0 

48.1 

43.0 

45.0 

46.5 

47.0 

47.7 

47.7 

47.8 

47.8 

60.2 

n ' 

n' 

n" 

n« 

n" 

n* 

n* 

n« 

n ' 

y

b 

0.0 

y

B 

0.0 

1347.0 

2378.7 

3304.6 

3564.7 

1558.0 

4078.6 

12000.0 

395.0 

3276.0 

9844.6 

4386.6 

4890.8 

3092.2 

4215.6 

3256.6 

n* 

n* 

n" 

n* 

n* 

n" 

n* 

n* 

n* 

ed and Filled 

0.05 

1.00 

1.00 

1.00 

1.00 

0.87 

0.66 

0.67 

0.87 

0.69 

1.00 

0.87 

0.87 

0.87 

0.87 

0.87 

0.87 

0.88 

1.00 

n" 

n* 

n" 

n" 

n

1 

n* 

1.00 

n ' 

1.00 

37.8 

94.2 

60.9 

78.9 

153.4 

274.8 

260.8 

287.6 

148.6 

375.9 

1640.9 

253.5 

377.2 

977.6 

458.0 

510.3 

322.7 

457.1 

1284.1 

n* 

n' 

n* 

n* 

n* 

n* 

n* 

n* 

n* 

13 

95 

••• 122 

137 

218 

238 

245 

252 

256 

271 

273 

274 

302 

312 

325 

325 

327 

332 

716 

- - - • 

n" 

• n* 

n* 

n" 

n" 

n

1 

n" 

n* 

n* 

Incinerator 

VSR 

Incinerator.VSR 

Incinerator.VSR 

VSR 

Incinerator. VSR (72%) 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR 

VSR (90%) 

VSR 

VSR 

Page 4 

3S 0) 

co 
OPTION 4 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

Bank 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

"30 

Non Corrosion Resistant - Open Moidina Hand ADDllcatlon -

Plant Name 

Slmon-Telelect Inc. 

Contemporary Products 

Warminster Fiberglass Company (Jacksonville) 

Warminster Fiberglass Company (Southampton) 

Ceramic Cooling Tower Company >V 

Concept Plastics, Inc. 

Monarch Plastic Inc. 

CDR Systems Corporation (Palatka) 

CDR Systems Corporation (Corcoran) 

Custom Fibreglass Manufacturing Co. 

Picken's Plastic, Inc. 

Ershigs,' Inc(Bellingham) 

Universal Plastics Inc. 

Johnson Truck Bodies 

Plastic Composites Corporation 

Diamond Coach Corporation 

Fiberglass Industries, Ine. 

Arrowhead Plastic Engineering, Inc. 

IKG Industries 

Century Manufacturing Company 

Fowler Manufacturing, Inc. 

M. C. Gill Corporation 

Blue Dolphin Fiberglass Pools 

Ershigs, lnc(Wilson) 

ED Industries, Inc. (Sportsman Pickup Covers) 

McClarin Plastics, Inc. 

Raven Industries, lnc.(Sioux Falls) 

S. R. Smith. Inc. 

Smith Fiberglass Products lnc.(Little Rock) 

Aero Transportation Products 

Filled and Unfilled 

Resin 

(ley) 

32.8 

190.0 

60.5 

69.7 

110.0 

707.7 

43.8 

125.0 

152.0 

99.0 

249.3 

52.3 

82..1 

195.0 

50.0 

138.0 

44.0 

70.0 

127.0 

74.0 

439.0 

79.0 

n' 

38.9 

n* 

n* 

n* 

_"nV * 

547.0 

%HAP 

As Suoolied 

26.0 

38.0 

40.0 

40.0 

32.0 

32.0 

44.0 

34.0 

34.0 

44.9 

45.0 

35.0 

35.0 

35.0 

40.0 

40.0 

41.0 

43.0 

45.0 

48.0 

50.5 

57.4 

50.0 

n* 

n* 

n* 

n* 

n* 

n ' '" 

n* 

Filler 

{HcYl 

0.0 

0.0 

0.0 

0.0 

0.0 

y

D 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

0.0 

20.0 

0.0 

0.0 

0.0 

0.0 

60.0 

151.0 

0.0 

0.0 

0.0 

n* 

n* 

(\* 

n* 

n* 

0.0 

Control 

Easter 

1.00 

0.60 

0.60 

0.60 

1.00 

1.00 

0.55 

1.00 

1.00 

0.60 

0.60 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

1.00 

n* 

n* 

1.00 

n* 

"i.oo 

" 1.00 " 

Current 

Emissions 

(ley) 

0.8 

6.4 

2.3 

2.6 

4.3 

27.7 

1.8 

5.6 

6.8 

4.7 

11.8 

2.5 

3.9 

9.2 

3.1 

8.6 

2.9 

5.0 

10.1 

6.7 

43.9 

10.3 

n* 

n* 

n* 

n' 

n* 

n' 

n* 

n* 

Current 

Emissions 

per Ton Resin 

(lbs/ton) 

51 

67 

74 , 

74 

78 

78 

83 

89 

89 

94 

95 

95 

95 

95 

124 

124 ~> 

131 _ j 

144 

158 

180 

200 

261 

n* 

n* 

n* 

n" 

n* 

n* 

n* 

n* 

Reduction 

Techniques 

VSR 

VSR 

VSR 

Vac. Bag 

VSR 

VSR 

Page 5 

3CJ 

co 

cn 
OPTION 4 - Open Molding - Non Corrosion Resistant 

Spray: Unfilled and Filled Combined, Size Cutoff at 1000 tpy of Resin Usage 

Hand: Unfilled and Filled Combined, No Size Differentiation 

DRAFT 

07/03/96 

1 

Data and AssumDtions: 

n" = No Data Provided by Facility. 

Current Emissions for Spray Operations = (Resin Usage in tpy) > 

Current Emissions for Hand Layup Operations = (Resin Usage ir 

( ( % HAP as Supplied) X (Control Factor) X (Emission Factor for Spray base 

i tpy) X (% HAP as Supplied) X (Control Factor) X (Emission Factor for Hanc 

A Control Factor of 0.55 (=45% Emission Reduction) was assumed for Vacuum Bagging. 

d on CFA data). 

1 based on CFA data). 

A 40% VSR Emission Reduction was given for Unfilled Applications and a 13% VSR Emission Reduction was given for Filled Applications based on RTI data. 

A.R.E. has a capture efficiency of 100% and a destruction efficiency of 95%. 1 

Carbon Filters at U.S. Fiberglass Products have an estimated overall control efficiency of 2.5% based on calculations from Ohio EPA site visit data. 

Tompkins - Lasco (Elizabethtown) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (Lancaster) vents 46% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

Tompkins - Lasco (South Boston) vents 50% to an incinerator with an assumed capture efficiency of 50% and a tested destruction efficiency of 98%. 

New Facility 

American Standard CBI CBI 

— 

CBI 

.... 

CBI 

— - — 

CBI 

.. 

CBI 

• 

Polyad 

Page 6 fc