Polyvinyl Chloride and Copolymers (PVC) Production

Beyond The Floor Analysis

Resins

February 7, 2012

Worksheet Name

MACT Floor Emissions

BTF Calcs

TO Cost Summary

Dryer Summary

Emission Point Flow Rate Data

Non-CBI Production Information

CostIndex

DataforPollutant Concentrations
ride and Copolymers (PVC) Production

oor Analysis

Description 

Summary of MACT Floor Emissions to use as Baseline for BTF Analysis

Summary of Beyond the Floor Impacts - Resins

Air Compliance Advisor Program Input-Outputs for Thermal Oxidizers

Dryer Flow Rate Estimation for Facilities

Facility Submitted Dryer Information

Non-CBI Resin Production Information

Chemical Engineering Cost Index

OxyVinyls Dryer Stack Test Data 
ATTACHMENT B. BEYOND THE FLOOR ANALYSIS FOR RESINS

02/08/2012

BEYOND THE FLOOR CALCULATIONS AND SUMMARY

Moisture Temperature Supp Fuel Electricity

Vinyl Chloride Total Non-VC HAP (fraction) Vinyl Chloride Total Organic HAP DSCFM Vinyl Chloride Total Non-VC HAP % oF 2010 2010 Ft^3/yr kWh/yr

Formosa - Delaware City Dispersion, Copolymer 32.1 33.0 0.98 31.4 32.4 101,882 7.634 7.863 8.9 130.6 $3,917,879 $369,820 $1,099,642 122,680,858 6,770,114

PolyOne - Henry Suspension, Dispersion, Suspension Blending 5.0 4.2 0.98 4.9 4.1 89,343 1.198 0.997 8.9 130.6 $2,409,618 $227,451 $936,040 107,847,525 5,936,871

PolyOne - Pedricktown Dispersion 2.9 1.3 0.98 2.8 1.3 92,477 0.684 0.307 8.9 130.6 $3,620,766 $341,775 $1,010,244 111,536,304 6,145,171

Dow - Midland Copolymer 0.0 0.0 0.98 0.004 0.02 15,357 0.001 0.005 8.9 130.6 $676,134 $63,822 $250,951 18,210,000 1,020,481

Formosa - Baton Rouge Suspension 0.2 18.2 0.98 0.242 17.88 652,045 0.059 4.345 8.9 130.6 $21,998,070 $2,076,462 $6,394,439 786,867,987 43,328,714

Formosa - Point Comfort Suspension 1.3 14.9 0.98 1.286 14.64 1,112,865 0.312 3.556 8.9 130.6 $37,255,660 $3,516,670 $10,839,013 1,344,871,287 73,950,429

Georgia Gulf - Aberdeen Suspension 9.3 113.1 0.98 9.108 110.81 711,606 2.213 26.921 8.9 130.6 $23,879,753 $2,254,079 $6,966,456 859,376,238 47,286,571

Georgia Gulf - Plaquemine Suspension 2.2 141.2 0.98 2.154 138.39 852,674 0.523 33.622 8.9 130.6 $28,336,452 $2,674,760 $8,307,374 1,026,528,053 56,660,571

OxyVinyls - Pasadena Suspension 5.8 81.1 0.98 5.672 79.50 1,493,747 1.378 19.314 8.9 130.6 $49,987,856 $4,718,499 $14,504,200 1,801,709,571 99,260,286

OxyVinyls - Pedricktown Suspension 1.2 6.9 0.98 1.183 6.80 249,219 0.287 1.652 8.9 130.6 $8,572,627 $809,195 $2,511,001 300,841,584 16,560,714

Shintech - Addis Suspension 1.9 21.3 0.98 1.869 20.89 443,578 0.454 5.074 8.9 130.6 $14,712,950 $1,388,798 $4,368,024 534,287,129 29,476,000

Shintech - Freeport Suspension 5.8 108.3 0.98 5.701 106.13 2,272,752 1.385 25.784 8.9 130.6 $75,297,743 $7,107,572 $22,002,896 2,746,501,650 151,025,714

Shintech - Plaquemine Suspension 2.2 44.2 0.98 2.152 43.32 924,775 0.523 10.525 8.9 130.6 $31,313,481 $2,955,770 $9,035,925 1,116,996,700 61,451,714

Westlake - Calvert City Suspension 7.5 136.3 0.98 7.305 133.54 782,065 1.775 32.444 8.9 130.6 $26,105,744 $2,464,197 $7,640,876 944,408,581 51,968,571

Westlake - Geismar Suspension 8.8 0.3 0.98 8.6 0.26 407,528 2.089 0.063 8.9 130.6 $13,573,966 $1,281,286 $4,028,385 492,574,257 27,080,429

Totals 84.44 709.89 $341,658,699 $32,250,155 $99,895,466

Facility

Estimated Dryer Flow Stream Parameters

Rate

Pollutant Mass Flow Rate - ACA Input

lb/hr

Part 63

Floor Emissions, tons/yr

TO Annual Cost Secondary Impacts

BTF Reductions, tons/yr

TO TCI ($)

TO Redux

Part 63 TO Total Annualized 

Capital Cost ($/yr)
ATTACHMENT B. BEYOND THE FLOOR ANALYSIS FOR RESINS

02/08/2012

RTO Cost Summary 

TCI (2008 Dollars) $413,923,096 In-Cell Calculation

Total Ann. Costs (2008 Dollars) $143,507,188

Note: use "x" in include in summation line to select which facilities are included in the industry total cost estimate

TCI (2010 Dollars) $348,707,092

Total Ann. Costs (2010 Dollars) $134,742,473

Include in Summation (x=yes) x x x x x x x x x x x x x x

Dow

Baton Rouge Delaware Point Comfort Aberdeen Plaquemine Deer Park Pasadena Pedricktown Henry Pedricktown Addis Freeport Plaquemine Midland Calvert City Geismar

Formosa - Baton Rouge Formosa - Delaware City Formosa - Point ComfortGeorgia Gulf - AberdeenGeorgia Gulf - Plaquemine OxyVinyls - Deer Park OxyVinyls - Pasadena OxyVinyls - Pedricktown PolyOne - Henry PolyOne - PedricktownShintech - Addis Shintech - Freeport Shintech - PlaquemineDow - Midland Westlake - Calvert City Westlake - Geismar 1

Program Inputs 2

Hours of Operation (per year) 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 3

Total Dryer Exhaust Flow Rate (SCFM) 715,746.09 111,835.33 1,221,585.88 781,126.75 935,975.66 #REF! 1,639,677.95 273,566.42 98,070.98 101,512.07 486,913.81 2,494,788.06 1,015,120.66 16,857.21 858,468.96 447,341.31 4

Total Dryer Exhaust Flow Rate (DSCFM) 652,045 101,882 1,112,865 711,606 852,674 #REF! 1,493,747 249,219 89,343 92,477 443,578 2,272,752 924,775 15,357 782,065 407,528 5

Stream Temperature (F) 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 130.6 6

VC Flow Rate (lb/hr) (Assumed ALL TOH) 4 8 4 27 34 #REF! 19 2 1 0 5 26 11 0 32 0 7

Op. Labor Cost 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 34.6 8

Electricity Cost ($/kWh) 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 9

Interest Rate 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 10

Equipment Life 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 11

Program Outputs 12

Min % O2 Required 19.8 13

Op. Temp (R) 2660 14

Auxiliary Air Req (CFM) 0 15

Min Fuel Req (CFM) 1534 16

Auxiliary Fuel Req (CFM) 1561 243 2668 1705 2037 939 3575 597 214 221 1060 5449 2216 36 1874 977 17

Auxiliary Fule Req (Ft^3 per year) 786867987 122680858 1344871287 859376238 1026528053 473485149 1801709571 300841584 107847525 111536304 534287129 2746501650 1116996700 18210000 944408581 492574257 18

Electricity Requirments (kWh/yr) 43328714 6770114 73950429 47286571 56660571 26038857 99260286 16560714 5936871 6145171 29476000 151025714 61451714 1020481 51968571 27080429 19

Auxiliary Fuel Cost ($/yr) $2,384,210 20

Equipment Cost* 1.37E+07 21

Auxilary Equipment Cost 0 22

Total Equipment Cost 1.37E+07 23

Instrumentation Cost 1.37E+06 24

Sales Tax $412,341 25

Freight Cost $687,235 26

Purchased Equipment Cost 1.62E+07 27

Foundation Cost 1.30E+06 28

Equipment Erection Cost 2.27E+06 29

Electrical Cost $648,750 30

Piping Cost $324,375 31

Insulation Cost $162,188 32

Painting Cost $162,188 33

Direct Installation Cost 4.87E+06 34

Total Direct Capital Cost 2.11E+07 35

Engineering Cost 1.62E+06 36

Field Cost $810,938 37

Contractor Cost 1.62E+06 38

Start Up Cost $324,375 39

Performance Test Cost $162,188 40

Contingencies Cost $486,562 41

Total Indirect Capital Cost 5.03E+06 42

Total Capital Investment (2008 Dollars) 2.61E+07 4.65E+06 4.42E+07 2.83E+07 3.36E+07 1.55E+07 5.93E+07 1.02E+07 2.86E+06 4.30E+06 1.75E+07 8.94E+07 3.72E+07 $802,586 3.10E+07 1.61E+07 43

Total Capital Investment (2010 Dollars) $21,998,070.20 $3,917,879.20 $37,255,660.49 $23,879,753.46 $28,336,451.51 $13,078,776.98 $49,987,855.94 $8,572,627.45 $2,409,617.74 $3,620,766.00 $14,712,950.14 $75,297,742.59 $31,313,480.66 $676,133.88 $26,105,743.64 $13,573,965.65 44

Operating Labor $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 $18,152 45

Supervisory Labor $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 $2,723 46

Maintenance Labor $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 47

Maintenance Materials $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 $19,968 48

Replacement Parts $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 49

Utilities 5.42E+06 $845,631 9.25E+06 5.91E+06 7.08E+06 3.26E+06 1.24E+07 2.07E+06 $742,359 $768,117 3.68E+06 1.89E+07 7.69E+06 $126,610 6.50E+06 3.39E+06 50

Electricity** 3.03E+06 $473,908 5.18E+06 3.31E+06 3.97E+06 1.82E+06 6.95E+06 1.16E+06 $415,581 $430,162 2.06E+06 1.06E+07 4.30E+06 $71,434 3.64E+06 1.90E+06 51

Total Direct Annual Cost 5.48E+06 $906,441 9.31E+06 5.97E+06 7.14E+06 3.32E+06 1.25E+07 2.13E+06 $803,169 $828,927 3.74E+06 1.90E+07 7.75E+06 $187,420 6.56E+06 3.45E+06 52

Overhead $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 $36,486 53

Administrative Charges $522,244 $93,012 $884,466 $566,916 $672,719 $310,497 1.19E+06 $203,518 $57,206 $85,959 $349,291 1.79E+06 $743,395 $16,052 $619,761 $322,252 54

Property Taxes $261,122 $46,506 $442,233 $283,458 $336,360 $155,248 $593,367 $101,759 $28,603 $42,979 $174,646 $893,801 $371,698 $8,026 $309,881 $161,126 55

Insurance $261,122 $46,506 $442,233 $283,458 $336,360 $155,248 $593,367 $101,759 $28,603 $42,979 $174,646 $893,801 $371,698 $8,026 $309,881 $161,126 56

Capital Recovery Factor 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 57

Capital Recovery 2.46E+06 $438,984 4.17E+06 2.68E+06 3.18E+06 1.47E+06 5.60E+06 $960,532 $269,990 $405,694 1.65E+06 8.44E+06 3.51E+06 $75,758 2.93E+06 1.52E+06 58

Total Indirect Annual Cost 3.55E+06 $661,495 5.98E+06 3.85E+06 4.56E+06 2.12E+06 8.01E+06 1.40E+06 $420,887 $614,098 2.38E+06 1.20E+07 5.03E+06 $144,348 4.20E+06 2.20E+06 59

Recovery Credit $0 $0 $0 $0 $0 60

Total Annualized Cost (2008 Dollars) 9.02E+06 1.57E+06 1.53E+07 9.82E+06 1.17E+07 5.44E+06 2.05E+07 3.54E+06 1.22E+06 1.44E+06 6.13E+06 3.10E+07 1.28E+07 $331,768 1.08E+07 5.65E+06 61

62

2010 Cost Calculations 63

Overhead (2010 Dollars) $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1 64

Administrative Charges (2010 Dollars) $439,961.40 $78,357.58 $745,113.21 $477,595.07 $566,729.03 $261,575.54 $999,757.12 $171,452.55 $48,192.35 $72,415.32 $294,259.00 $1,505,954.85 $626,269.61 $13,522.68 $522,114.87 $271,479.31 65

Property Taxes (2010 Dollars) $219,980.70 $39,178.79 $372,556.60 $238,797.53 $283,364.52 $130,787.77 $499,878.56 $85,726.27 $24,096.18 $36,207.66 $147,129.50 $752,977.43 $313,134.81 $6,761.34 $261,057.44 $135,739.66 66

Insurance (2010 Dollars) $219,980.70 $39,178.79 $372,556.60 $238,797.53 $283,364.52 $130,787.77 $499,878.56 $85,726.27 $24,096.18 $36,207.66 $147,129.50 $752,977.43 $313,134.81 $6,761.34 $261,057.44 $135,739.66 67

Capital Recovery Factor 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 0.0943929 68

Capital Recovery (2010 Dollars) $2,076,461.64 $369,819.98 $3,516,669.83 $2,254,079.18 $2,674,759.83 $1,234,543.69 $4,718,498.69 $809,195.17 $227,450.81 $341,774.60 $1,388,798.03 $7,107,572.29 $2,955,770.25 $63,822.24 $2,464,196.85 $1,281,285.98 69

Total Indirect Annual Cost (2010 Dollars) $2,992,871 $563,021 $5,043,382 $3,245,755 $3,844,704 $1,794,181 $6,754,499 $1,188,586 $360,322 $523,091 $2,013,802 $10,155,968 $4,244,796 $127,354 $3,544,913 $1,860,731 70

Recovery Credit 71

Total Annualized Cost (2010 Dollars) $8,470,901 $1,469,462 $14,355,682 $9,220,535 $10,982,134 $5,112,361 $19,222,699 $3,320,196 $1,163,491 $1,352,018 $5,756,822 $29,110,468 $11,991,696 $314,774 $10,105,073 $5,309,671 72

* - Does not include auxialiary equipment

** - Represented as subpart of Utilities

Formosa Georgia Gulf OxyVinyls PolyOne Shintech Westlake
ATTACHMENT B. BEYOND THE FLOOR ANALYSIS FOR RESINS

02/08/2012

DRYER DATA SUMMARY

Min Max Avg

Formosa - Baton Rouge 9 323,496 240,226 917,121,920 652,045

Formosa - Delaware City 2 143,300,300 101,882

Formosa - Point Comfort 1 1,565,280,200 1,112,865

Georgia Gulf - Aberdeen 7 1,000,897,480 711,606

Georgia Gulf - Plaquemine16 1,199,313,280 852,674

OxyVinyls - Deer Park 2 551,155,000 391,854

OxyVinyls - Pasadena 7 325,468 2,101,002,860 1,493,747

OxyVinyls - Pedricktown 3 81,055 350,534,580 249,219

PolyOne - Henry 7 154,826 96,576 76,007,292 145 668 125,663,340 89,343

PolyOne - Pedricktown 2 39,809,584 130,072,580 92,477

Shintech - Addis 1 623,907,460 443,578

Shintech - Freeport 1 3,196,699,000 2,272,752

Shintech - Plaquemine 1 1,300,725,800 924,775

Dow - Midland 1 21,600,000 41 15,357 1

Westlake - Calvert City 5 1,100,000,000 2,093 800,277,060 782,065 2

Westlake - Geismar 1 33,000 76,000 44,250 476,390,000 906 49 573,201,200 407,528

*Estimate from Survey Submission 358 DSCF/Lb of Dry Resin Produced

1 No Capacity Info - Based on Non-CBI Survey Response

2 Survey Response > Capacity Info - Based on Non-CBI Survey Response 

Average of Avg Dry Flow Rate per Lb 

Production

Sum of Dryer Flow Rates (DSCFM) Company Number of Dryers* Note 2006 Production 

Capacity (lbs)

Dryer Flow Rate Based on Capacity & 

Avg Flow Per Production (DSCFM)

Annual 

Production (Lbs)

Annual Production 

(lbs/min)

Avg Dryer Flow Rate per 

Production (DSCF/LB)
Emission Point Flow Rate Data

CompanyName FacilityName ProcessUnitID EmissionPointID Control Equip Desc Process Equip Desc MinOfMinOfFlowRateMin_Dscfm MaxOfMaxOfFlowRateMax_Dscfm AvgOfAvgOfFlowRateAvg_Dscfm

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-10 Scrubber Resin Dryer 0 28310 24715

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-11 Scrubber Resin Dryer 0 55500 48720

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-13 Scrubber Resin Dryer 48350 48350 48350

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-6 Scrubber Resin Dryer 0 45909 36721

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-7 Scrubber Resin Dryer 0 45909 33672

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-8 Scrubber Resin Dryer 0 45909 28174

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1 EP-9 Scrubber Resin Dryer 0 53609 19874

Baton Rouge Sum 48350 323496 240226

OxyVinyls, LP OxyVinyls Pasadena P-3 EP-319 Fabric Filter Resin Dryer 43278

OxyVinyls, LP OxyVinyls Pasadena P-4 EP-419 Fabric Filter Resin Dryer 43278

OxyVinyls, LP OxyVinyls Pasadena P-5 EP-519 Fabric Filter Resin Dryer 43278

OxyVinyls, LP OxyVinyls Pasadena P-6 EP-619 Fabric Filter Resin Dryer 43278

OxyVinyls, LP OxyVinyls Pasadena P-7 EP-719 Fabric Filter Resin Dryer 43278

OxyVinyls, LP OxyVinyls Pasadena P-8 EP-819 Fabric Filter Resin Dryer 43278

OxyVinyls, LP OxyVinyls Pasadena P-9 EP-919 Fabric Filter Resin Dryer 65800

Pasadena Sum 0 0 325468

OxyVinyls, LP OxyVinyls Pedricktown P-1 EP-102 Scrubber Resin Dryer 0 33455 2200

OxyVinyls, LP OxyVinyls Pedricktown P-2 EP-201 Scrubber Resin Dryer 0 25800

OxyVinyls, LP OxyVinyls Pedricktown P-2 EP-202 Scrubber Resin Dryer 0 21800

Pedricktown Sum 0 81055 2200

PolyOne Corporation PolyOne Henry P-2 EP-2 Fabric Filter Resin Dryer 4500 102900 44650

PolyOne Corporation PolyOne Henry P-3 EP-2 Fabric Filter Resin Dryer 6786 6786

PolyOne Corporation PolyOne Henry P-4 EP-2 Fabric Filter Resin Dryer 7800 7800

PolyOne Corporation PolyOne Henry P-4 EP-3 Fabric Filter Resin Dryer 8500 8500

PolyOne Corporation PolyOne Henry P-5 EP-2 Fabric Filter Resin Dryer 28840 28840

Henry Sum 4500 154826 96576

Westlake Chemical Corporation Westlake Geismar P-1 EP-4 Resin Dryer 33000 76000 44250

Geismar Sum 33000 76000 44250
Non-CBI Production Information

2008 Production From Survey

CompanyName

CertainTeed Corporation

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

OxyVinyls, LP

OxyVinyls, LP

OxyVinyls, LP

PolyOne Corporation

PolyOne Corporation

The Dow Chemical Company

Union Carbide Corporation

Westlake Chemical Corporation

Westlake Chemical Corporation

2006 Capacity Information 

CompanyName

CertainTeed Corporation

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Georgia Gulf Corporation

Georgia Gulf Corporation

OxyVinyls, LP

OxyVinyls, LP

OxyVinyls, LP

PolyOne Corporation

PolyOne Corporation

Shintech, Inc. Corporate Office

Shintech, Inc. Corporate Office

Shintech, Inc. Corporate Office

The Dow Chemical Company

Union Carbide Corporation

Westlake Chemical Corporation

Westlake Chemical Corporation
FacilityName

Lake Charles Polymer Plant

Formosa Plastics Corporation Baton Rouge

Formosa Plastics Corporation Deleware City

Formosa Plastics Corporation Point Comfort - PVC Unit

Formosa Plastics Corporation, Point Comfort - Specialty Polyvinyl Chloride (SPVC) Unit

OxyVinyls Deer Park

OxyVinyls Pasadena

OxyVinyls Pedricktown

PolyOne Henry

PolyOne Pedricktown

Dow Midland - SARAN Resins

Union Carbide Texas City

Westlake Calvert City

Westlake Geismar 

FacilityName

Lake Charles

Formosa Baton Rouge

Formosa Deleware City

Formosa Point Comfort

 Formosa (SPVC) Unit

Georgia Gulf Aberdeen

Georgia Gulf Plaquemine

OxyVinyls Deer Park

OxyVinyls Pasadena

OxyVinyls Pedricktown

PolyOne Henry

PolyOne Pedricktown

Shintech Addis

Shintech Freeport

Shintech Plaquemine

Dow Midland

Union Carbide Texas City

Westlake Calvert City

Westlake Geismar
SumOfProduction_LbsOfResin

447348640

76007291.85

39809584

21600000

41990283

1100000000

476390000

US Tons (x1000) Lbs

240.30358 480,607,160

458.56096 917,121,920

71.65015 143,300,300

782.6401 1,565,280,200

500.44874 1,000,897,480

599.65664 1,199,313,280

275.5775 551,155,000

1050.50143 2,101,002,860

175.26729 350,534,580

62.83167 125,663,340

65.03629 130,072,580

311.95373 623,907,460

1598.3495 3,196,699,000

650.3629 1,300,725,800

70.54784 141,095,680

400.13853 800,277,060

286.6006 573,201,200
1999 2008 2010

CE Index 392.1 619.3 539.1

Equipment 436.8 761 641.1

Heat exchangers and tanks 371.5 784.2 587.3

Process machinery 437.5 680.7 610.3

pipe, valves & fittings 540.9 881.5 796.1

Process instruments 364.3 457.8 420.5

pumps and compressors 657.8 872.9 903.4

electrical equipment 336.1 468.1 468.4

structural supports & misc. 415.6 843.9 660

Construction Labor 295 325.3 330.2

Buildings 382.9 529.8 500.5

Engineering and Supervision 339.5 352.3 342.4

Aug. 99' FinalAug . 08 FinalFeb. '10 Final

CE Index
Data For Pollutant Concentrations

Company Facility Emission Point Compound Run1 (ppbv) Run 2 (ppbv)

OxyVinyls PedricktownDR-1H Rotary Dryer 2-Propanone 849 1820

OxyVinyls PedricktownDR-1H Rotary Dryer Vinyl Chloride 126 137

OxyVinyls PedricktownDR-1H Rotary Dryer Toluene 207 264

OxyVinyls PedricktownDR-1H Rotary Dryer 2-propanol 161 254

OxyVinyls PedricktownDR-1H Rotary Dryer Ethanol 106 140

OxyVinyls PedricktownDR-1H Rotary Dryer Carbon Disulfide 108 173

OxyVinyls PedricktownDR-1H Rotary Dryer Methylene Chlordie(Dichloromethane) 54 79

OxyVinyls PedricktownDR-1V Second Stage Venturi Vinyl Chloride 449 456

OxyVinyls PedricktownDR-1V Second Stage Venturi 2-Propanone 27 28

OxyVinyls PedricktownDR-1V Second Stage Venturi Chloroethane 12.5 12.2

OxyVinyls PedricktownDR-2v First Stage Venturi Vinyl Chloride 3

OxyVinyls PedricktownDR-2v First Stage Venturi Ethanol

OxyVinyls PedricktownDR-2v First Stage Venturi chloroethane

OxyVinyls PedricktownDR-2v First Stage Venturi 2-propanone 4.4

OxyVinyls PedricktownDR-2v First Stage Venturi Toluene

Data

Company Facility Compound Min of Avg of RunsMax of Avg of Runs Average of Avg of Runs

OxyVinyls Pedricktown2-propanol 170 170 170

2-Propanone 8.2 890.3333333 308.0666667

Carbon Disulfide 95.66666667 95.66666667 95.66666667

Chloroethane 12.53333333 13.2 12.86666667

Ethanol 28 98 63

Methylene Chlordie(Dichloromethane) 46 46 46

Toluene 3.5 235.5 119.5

Vinyl Chloride 48.4 439 265.9111111

Compound HC (Kj/mol) Btu/SCF* LFL (%)

2-propanol 1834 2014.887623 2.2

2-Propanone 1659 1822.627353 2.6

Carbon Disulfide 1076.9 1183.114766 1.3

Chloroethane 1284.9 1411.629829 3.8

Ethanol 1235 1356.808186 3.3

Methylene Chlordie(Dichloromethane) 513.88 564.5640411 14

Toluene 3734 4102.284832 1.2

Vinyl Chloride 1178 1294.18627 3.6

* SCF = 1 atm 25C Perry's Perry's
Run 3 (ppbv) Avg of Runs Percent Percent Add Use Data?

2 890.3 45.9% 45.9% x

668 310.3 16.0% 61.9% x

235.5 12.1% 74.0% x

95 170.0 8.8% 82.8% x

48 98.0 5.1% 87.8% x

6 95.7 4.9% 92.8% x

5 46.0 2.4% 95.1% x

412 439.0 87.0% 87.0% x

22 25.7 5.1% 92.1% x

12.9 12.5 2.5% 94.6% x

93.8 48.4 44.2% 44.2% x

28 28.0 25.6% 69.8% x

13.2 13.2 12.1% 81.9% x

12 8.2 7.5% 89.4% x

3.5 3.5 3.2% 92.6% x

Min of Flow (DSCFM)Max of Flow (DSCFM)Avg of Flow (DSCFM) Avg Temp 

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

Auto Ignition Temps (Cel) Auto Ignition (Far)

399 750.2

465 869

90 194

518.85 965.93

356 672.8

615 1139

535.85 996.53

471.85 881.33

Perry's
Run 1 Date Run 2 Date Run 3 Date Run 1 Flow (DSCFM) Run 2 Flow (DSCFM) Run 3 Flow (DSCFM) Avg Flow (DSCFM) Run 1 Temp (F)Run 2 Temp (F)

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/8/2007 8/8/2007 8/8/2007 18,122 18,021 17,922 18,022 117 116

8/8/2007 8/8/2007 8/8/2007 18,122 18,021 17,922 18,022 117 116

8/8/2007 8/8/2007 8/8/2007 18,122 18,021 17,922 18,022 117 116

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

Average Moisture

8.902222 %

Average Temperature

130.6
Run 3 Temp (F) Avg Temp Run 1 Moisture (%) Run 2 Moisture (%) Run 3 Moisture (%) Run 1 CO2 % Run 2 CO2 % Run 3 CO2 % Run 1 O2 %

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

114 115.6667 5.4 5.1 5.1 0.4 0.54 0.6 20.3

114 115.6667 5.4 5.1 5.1 0.4 0.54 0.6 20.3

114 115.6667 5.4 5.1 5.1 0.4 0.54 0.6 20.3

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4
Run 2 O2% Run 3 O2% Run 1 PM (gr/dscf) Run 2 PM (gr/dscf) Run 3 PM (gr/dscf)

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20.3 20.2 0.0034 0.0036 0.0039

20.3 20.2 0.0034 0.0036 0.0039

20.3 20.2 0.0034 0.0036 0.0039

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015