Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

10002 ACE Cogeneration CFB
EIA Facility Code Facility Name Boiler ID

10002 ACE CogenerationCFB

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

10002 ACE Cogeneration CFB

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units)

Day 1 April 28, 2010 97.63 KLBH

Day 2 April 29, 2010 98.00 KLBH

Day 3 April 30, 2010 97.05 KLBH

Day 4 May 1, 2010 95.72 KLBH

Day 5 May 2, 2010 97.36 KLBH

Day 6 May 3, 2010 96.99 KLBH

Day 7 May 4, 2010 95.93 KLBH

Day 8 May 5, 2010 95.58 KLBH

Day 9 May 6, 2010 96.31 KLBH

Day 10 May 7, 2010 98.45 KLBH

Day 11 May 8, 2010 95.80 KLBH

Day 12 May 9, 2010 93.96 KLBH

Day 13 May 10, 2010 97.36 KLBH

Day 14 May 11, 2010 94.97 KLBH

Day 15 May 12, 2010 94.45 KLBH

Day 16 May 13, 2010 95.49 KLBH

Day 17 May 14, 2010 96.91 KLBH

Day 18 May 15, 2010 97.94 KLBH

Day 19 May 16, 2010 98.18 KLBH

Day 20 May 17, 2010 97.54 KLBH

Day 21 May 18, 2010 96.90 KLBH

Day 22 May 19, 2010 94.21 KLBH

Day 23 May 20, 2010 96.86 KLBH

Day 24 May 21, 2010 96.38 KLBH

Day 25 May 22, 2010 95.12 KLBH

Day 26 May 23, 2010 83.25 KLBH

Day 27 May 24, 2010 90.95 KLBH

Day 28 May 25, 2010 87.41 KLBH

Day 29 May 26, 2010 94.06 KLBH

Day 30 May 27, 2010 97.75 KLBH
Synfuel Firing Rate Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units)

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A
Coal Gas Firing Rate Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

1220.34 941.16

1225.05 956.35

1213.18 947.05

1196.47 941.99

1217.00 953.40

1212.41 952.11

1199.13 963.41

1194.76 958.67

1203.91 954.74

1230.59 960.45

1197.49 940.80

1174.50 925.43

1216.98 944.96

1187.16 935.60

1180.66 932.13

1193.69 940.29

1211.33 954.27

1224.31 960.41

1227.19 960.99

1219.23 954.74

1211.28 958.52

1177.59 957.61

1210.81 963.98

1204.70 958.28

1189.06 951.96

1040.62 842.22

1136.84 917.53

1092.63 906.46

1175.70 959.62

1221.85 959.14
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

1850.27 2146.72

2535.56 2841.17

2514.31 2816.95

2476.84 2774.33

2529.51 2829.14

2534.36 2838.78

2494.57 2797.70

2542.04 2847.25

2543.75 2848.81

2534.80 2838.98

2473.70 2772.05

2415.51 2711.22

2502.83 2803.97

2454.62 2753.49

2454.40 2752.27

2487.41 2783.84

2528.20 2829.78

2545.43 2848.02

2547.89 2847.48

2537.39 2840.52

2543.87 2847.00

2540.11 2840.73

2516.39 2818.38

2543.46 2847.18

2536.31 2839.46

2223.96 2508.36

2411.68 2702.52

2331.45 2621.96

2536.50 2841.41

2532.52 2841.00
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

241.89 N/A

245.17 N/A

239.17 N/A

230.43 N/A

234.29 N/A

241.41 N/A

238.16 N/A

242.60 N/A

242.86 N/A

243.04 N/A

236.76 N/A

235.34 N/A

237.74 N/A

230.22 N/A

229.93 N/A

231.91 N/A

235.52 N/A

236.90 N/A

236.72 N/A

237.33 N/A

237.73 N/A

236.38 N/A

236.92 N/A

236.75 N/A

236.08 N/A

208.11 N/A

224.94 N/A

220.68 N/A

236.51 N/A

240.66 N/A
Other Boiler or Control Device Operating Pa

FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

N/A Limestone 176.30

N/A Limestone 146.00

N/A Limestone 243.70

N/A Limestone 99.60

N/A Limestone 0.00

N/A Limestone 211.60

N/A Limestone 151.20

N/A Limestone 153.10

N/A Limestone 179.40

N/A Limestone 127.10

N/A Limestone 151.20

N/A Limestone 0.00

N/A Limestone 147.20

N/A Limestone 181.60

N/A Limestone 150.20

N/A Limestone 102.40

N/A Limestone 95.90

N/A Limestone 118.70

N/A Limestone 0.00

N/A Limestone 206.20

N/A Limestone 184.80

N/A Limestone 148.20

N/A Limestone 139.10

N/A Limestone 223.80

N/A Limestone 120.30

N/A Limestone 0.00

N/A Limestone 158.40

N/A Limestone 165.40

N/A Limestone 169.60

N/A Limestone 143.40
oiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)

13.96 277.30

13.98 273.95

14.03 279.08

14.00 286.61

14.03 288.46

14.14 286.14

14.10 288.39

14.01 285.35

14.05 282.98

14.10 285.60

14.04 285.62

13.99 281.07

14.04 280.89

14.05 283.50

14.08 285.85

14.08 289.67

14.10 293.35

14.11 294.79

14.06 295.02

14.01 289.58

14.07 288.81

14.11 291.99

14.06 293.76

13.98 291.02

13.97 286.22

13.98 280.28

14.06 285.20

14.06 286.28

14.01 289.80

14.01 287.12
The CEMS doesn't keep CO2 data in percent.

Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%)

4.20 n/a

4.27 n/a

4.06 n/a

3.73 n/a

3.70 n/a

4.15 n/a

3.97 n/a

4.19 n/a

4.21 n/a

4.19 n/a

4.21 n/a

4.40 n/a

4.02 n/a

3.85 n/a

3.83 n/a

3.81 n/a

3.78 n/a

3.76 n/a

3.75 n/a

4.64 n/a

3.78 n/a

3.79 n/a

3.79 n/a

3.82 n/a

3.84 n/a

3.88 n/a

3.87 n/a

4.03 n/a

3.87 n/a

4.05 n/a
Flue Gas Moisture Content (%)

6.55

6.41

6.56

6.84

6.70

6.62

6.77

6.59

6.43

6.47

6.60

6.50

6.66

6.63

6.77

6.74

6.71

6.89

6.89

6.66

7.06

6.96

7.03

6.67

6.54

6.60

6.70

6.57

6.76

6.95
EIA Facility Code Facility Name Boiler ID

10002 ACE CogenerationCFB

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 April 28, 2010 97.63 KLBH N/A

Day 2 April 29, 2010 98.00 KLBH N/A

Day 3 April 30, 2010 97.05 KLBH N/A

Day 4 May 1, 2010 95.72 KLBH N/A

Day 5 May 2, 2010 97.36 KLBH N/A

Day 6 May 3, 2010 96.99 KLBH N/A

Day 7 May 4, 2010 95.93 KLBH N/A

Day 8 May 5, 2010 95.58 KLBH N/A

Day 9 May 6, 2010 96.31 KLBH N/A

Day 10 May 7, 2010 98.45 KLBH N/A

Day 11 May 8, 2010 95.80 KLBH N/A

Day 12 May 9, 2010 93.96 KLBH N/A

Day 13 May 10, 2010 97.36 KLBH N/A

Day 14 May 11, 2010 94.97 KLBH N/A

Day 15 May 12, 2010 94.45 KLBH N/A

Day 16 May 13, 2010 95.49 KLBH N/A

Day 17 May 14, 2010 96.91 KLBH N/A

Day 18 May 15, 2010 97.94 KLBH N/A

Day 19 May 16, 2010 98.18 KLBH N/A

Day 20 May 17, 2010 97.54 KLBH N/A

Day 21 May 18, 2010 96.90 KLBH N/A

Day 22 May 19, 2010 94.21 KLBH N/A

Day 23 May 20, 2010 96.86 KLBH N/A

Day 24 May 21, 2010 96.38 KLBH N/A

Day 25 May 22, 2010 95.12 KLBH N/A

Day 26 May 23, 2010 83.25 KLBH N/A

Day 27 May 24, 2010 90.95 KLBH N/A

Day 28 May 25, 2010 87.41 KLBH N/A

Day 29 May 26, 2010 94.06 KLBH N/A

Day 30 May 27, 2010 97.75 KLBH N/A
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

1220.34 941.16

1225.05 956.35

1213.18 947.05

1196.47 941.99

1217.00 953.40

1212.41 952.11

1199.13 963.41

1194.76 958.67

1203.91 954.74

1230.59 960.45

1197.49 940.80

1174.50 925.43

1216.98 944.96

1187.16 935.60

1180.66 932.13

1193.69 940.29

1211.33 954.27

1224.31 960.41

1227.19 960.99

1219.23 954.74

1211.28 958.52

1177.59 957.61

1210.81 963.98

1204.70 958.28

1189.06 951.96

1040.62 842.22

1136.84 917.53

1092.63 906.46

1175.70 959.62

1221.85 959.14
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

1850.27 2146.72

2535.56 2841.17

2514.31 2816.95

2476.84 2774.33

2529.51 2829.14

2534.36 2838.78

2494.57 2797.70

2542.04 2847.25

2543.75 2848.81

2534.80 2838.98

2473.70 2772.05

2415.51 2711.22

2502.83 2803.97

2454.62 2753.49

2454.40 2752.27

2487.41 2783.84

2528.20 2829.78

2545.43 2848.02

2547.89 2847.48

2537.39 2840.52

2543.87 2847.00

2540.11 2840.73

2516.39 2818.38

2543.46 2847.18

2536.31 2839.46

2223.96 2508.36

2411.68 2702.52

2331.45 2621.96

2536.50 2841.41

2532.52 2841.00
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

241.89 N/A

245.17 N/A

239.17 N/A

230.43 N/A

234.29 N/A

241.41 N/A

238.16 N/A

242.60 N/A

242.86 N/A

243.04 N/A

236.76 N/A

235.34 N/A

237.74 N/A

230.22 N/A

229.93 N/A

231.91 N/A

235.52 N/A

236.90 N/A

236.72 N/A

237.33 N/A

237.73 N/A

236.38 N/A

236.92 N/A

236.75 N/A

236.08 N/A

208.11 N/A

224.94 N/A

220.68 N/A

236.51 N/A

240.66 N/A
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

N/A Limestone 7016

N/A Limestone 6991

N/A Limestone 6745

N/A Limestone 6397

N/A Limestone 6883

N/A Limestone 7144

N/A Limestone 6590

N/A Limestone 7107

N/A Limestone 7189

N/A Limestone 7166

N/A Limestone 6143

N/A Limestone 6523

N/A Limestone 6783

N/A Limestone 6281

N/A Limestone 6213

N/A Limestone 7492

N/A Limestone 7137

N/A Limestone 7974

N/A Limestone 9653

N/A Limestone 8811

N/A Limestone 6929

N/A Limestone 7993

N/A Limestone 7802

N/A Limestone 7298

N/A Limestone 6820

N/A Limestone 6623

N/A Limestone 5805

N/A Limestone 5856

N/A Limestone 7320

N/A Limestone 6963
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)

13.96 277.30

13.98 273.95

14.03 279.08

14.00 286.61

14.03 288.46

14.14 286.14

14.10 288.39

14.01 285.35

14.05 282.98

14.10 285.60

14.04 285.62

13.99 281.07

14.04 280.89

14.05 283.50

14.08 285.85

14.08 289.67

14.10 293.35

14.11 294.79

14.06 295.02

14.01 289.58

14.07 288.81

14.11 291.99

14.06 293.76

13.98 291.02

13.97 286.22

13.98 280.28

14.06 285.20

14.06 286.28

14.01 289.80

14.01 287.12
The CEMS doesn't keep CO2 data in percent.

Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%)

4.20 n/a

4.27 n/a

4.06 n/a

3.73 n/a

3.70 n/a

4.15 n/a

3.97 n/a

4.19 n/a

4.21 n/a

4.19 n/a

4.21 n/a

4.40 n/a

4.02 n/a

3.85 n/a

3.83 n/a

3.81 n/a

3.78 n/a

3.76 n/a

3.75 n/a

4.64 n/a

3.78 n/a

3.79 n/a

3.79 n/a

3.82 n/a

3.84 n/a

3.88 n/a

3.87 n/a

4.03 n/a

3.87 n/a

4.05 n/a
Flue Gas Moisture Content (%)

6.55

6.41

6.56

6.84

6.70

6.62

6.77

6.59

6.43

6.47

6.60

6.50

6.66

6.63

6.77

6.74

6.71

6.89

6.89

6.66

7.06

6.96

7.03

6.67

6.54

6.60

6.70

6.57

6.76

6.95
EIA Facility Code Facility Name Boiler ID

10002 ACE CogenerationCFB

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)