Page:1 of 3 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/13/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D Material Labor

USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD

09 Exhaust System

1 01 Acoustical Control Components Subsystem 17.82 0.32 0.32 18.46 0.07 0.96 0.88 0.37 2.28 0 20.74 - - - 17.55 0.28

2 02 Exhaust Gas Treatment Components Subsystem 19.14 0.63 0.64 20.42 0.05 0.61 0.56 0.23 1.45 0 21.87 - - - 21.47 0.56

 36.97 0.95 0.97 38.88 0.12 1.57 1.45 0.60 3.74 0 42.62 - - - 39.02 0.84

NEW TECHNOLOGY GENERAL PART INFORMATION:

System 

ED&T/R&D

(x1000)

Investment

(X1000)

Markup Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Tooling 

(x1000)

SYSTEM & SUBSYSTEM DESCRIPTION

SUBSYSTEM ROLL-UP

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Item

Subsystem

Sub-Subsystem Description

System

Manufacturing 

Technology Level: Toyota Venza Mass-Reduction and Cost Analysis

Vehicle Class: Small & Mid Size Cross-Over Passenger Vehicle

Study Case#: 07-069-303LW

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:2 of 3 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/13/2012

DRAFT

09 Exhaust System

1 01 Acoustical Control Components Subsystem

2 02 Exhaust Gas Treatment Components Subsystem

Item

Subsystem

System

Burden End Item 

Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD

 0.35 18.18 0.08 0.99 0.91 0.38 2.36 0 20.54 - - - (0.28) (0.04) 0.03 (0.28) 0.00 0.03 0.03 0.01 0.08 0 (0.21)

 0.70 22.73 0.06 0.76 0.70 0.29 1.82 0 24.55 - - - 2.33 (0.07) 0.05 2.31 0.01 0.15 0.14 0.06 0.37 0 2.68

 1.05 40.90 0.13 1.75 1.62 0.67 4.18 0 45.08 - - - 2.05 (0.11) 0.08 2.02 0.01 0.19 0.17 0.07 0.44 0 2.47

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

BASE TECHNOLOGY GENERAL PART INFORMATION: INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

Investment

(X1000)

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:3 of 3 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/13/2012

DRAFT

09 Exhaust System

1 01 Acoustical Control Components Subsystem

2 02 Exhaust Gas Treatment Components Subsystem

Item

Subsystem

System

USD

USD USD USD

 - - -

 - - -

 - - -

Investment 

(X1000)

 NEW TECHNOLOGY PACKAGE

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411