### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor

**USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  

# 09 **Exhaust Sy stem** 

1 **01 Acoustical Control Components Subsystem**  **17.82 0.32**  **0.32 18.46**  **0.07 0.96**  **0.88 0.37**  **2.28 0**  **20.74**

**- -**  **- 17.55**  **0.28**



### 2 **02 Exhaust Gas Treatment Components Subsystem**  **19.14 0.63**  **0.64 20.42**  **0.05 0.61**  **0.56 0.23**  **1.45 0**  **21.87**

**- -**  **- 21.47**  **0.56**



### 36.97 **0.95 0.97**  **38.88 0.12**  **1.57 1.45**  **0.60 3.74**  **0 42.62** 

**- -**  **-** 

### 39.02 **0.84** 

# NEW TECHNOLOGY GENERAL PART INFORMATION:

**System**
**ED&T/R&D (x1000)**  **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to** 
**OEM Total Markup** 
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) Tooling**  **(x1000)** 

# SYSTEM & SUBSYSTEM DESCRIPTION

**SUBSYSTEM ROLL-UP** Manufacturing **Total Manufacturing** 
**Cost (Component/**  **Assembly)**ItemSubsystem



### Sub-Subsystem DescriptionSystem Manufacturing 

# Technology **Level:** Toyota Venza Mass

- Reduction and Cost Analysis **Vehicle Class:** Small & Mid Size Cross

- Over Passenger Vehicle 

# Study Case#: 07

- 069

- 303LW

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 09 **Exhaust Sy stem** 

1 **01 Acoustical Control Components Subsystem** 

2 **02 Exhaust Gas Treatment Components Subsystem** ItemSubsystemSystem

Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

**USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD**

**0.35 18.18**  **0.08 0.99**  **0.91 0.38**  **2.36 0**  **20.54**

**- -**  **- (0.28)**  **(0.04) 0.03**  **(0.28) 0.00**  **0.03 0.03**  **0.01 0.08**  **0 (0.21)** 

**0.70 22.73**  **0.06 0.76**  **0.70 0.29**  **1.82 0**  **24.55**

**- -**  **- 2.33**  **(0.07) 0.05**  **2.31 0.01**  **0.15 0.14**  **0.06 0.37**  **0 2.68** 



### 1.05 **40.90 0.13**  **1.75 1.62**  **0.67 4.18**  **0 45.08** 

**- -**  **-** 

### 2.05 **(0.11) 0.08**  **2.02 0.01**  **0.19 0.17**  **0.07 0.44**  **0 2.47**  **Net Component/**  **Assembly Cost Impact to** 
**OEM** 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE**

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)** Manufacturing **Total Manufacturing** 
**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) Total**  **Packaging**
**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**
**OEM Total**  **Manufacturing**
**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly)**



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 09 **Exhaust Sy stem** 

1 **01 Acoustical Control Components Subsystem** 

2 **02 Exhaust Gas Treatment Components Subsystem** ItemSubsystemSystem 

### USD

**USD USD**  **USD**

**- -**  **-**

**- -**  **-**

**- -**  **- Investment**  **(X1000)** 

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000)**



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411