# Pb, Cd1 

# Fabric Filter $110,310,452 0.3108 354,947,491$/ton

Hg, D/F ACI/FF2 

# $691,599 0.00197 351,454,804$/ton CO3 

# RTO $28,898,682 1,112 25,990$/ton SO24 

# DIFF $109,618,852 23,331 4,698$/ton NOx SCR or SNCR series

4. Represents cost effectiveness to meet 95% SO2 reduction emission level from worst performing unit by applying DIFF to units with baseline emissions above this value. 1. For Pb, Cd, calculations represent cost effectiveness to comply with the MACT floor emission limit, which is based on the representative detection level (RDL) for these pollutants. Since the limits are set at the quantification level of the EPA reference test method, further emission reductions cannot be quantified. 2. All but one unit would have already installed ACI/FF combination to meet limits for either D/F or Hg. The remaining unit already needs FF for metals/PM control, costed ACI component and FF improvement. Assumed 90% ACI factor and 90% emission reduction. 3. Cost effectiveness for beyond the floor CO measures considered only for preheater/precalciner kilns. (The limit for long kilns is the same as it was for the 2011 final rule.) The average reduction yielded from units installing RTO to reach MACT floor limit was applied to units where RTO was assigned as a beyond-the-floor option. A 15% increase of MACT RTO TCI and TAC was added to units needing "robust" RTO's to meet the MACT floor to meet a lower BTF emission level. Units Cost Effectiveness Annual Reductions (TPY)* Annual Control and Monitoring Control Pollutant(s) of Interest

# Pollutant ReductionTotal Reduction Units PM 917.1 917.4 120,240$/ton CO is subcategorized based on kiln design, so only one of the subcategories is affected. Since many

kilns already

have SNCR in place, additional NOx controls would likely require use of selective cataly tic reduction, which has not been adequately demonstrated on existing kilns in the U.S., or SNCR in series, which would require a reheat and second reaction chamber. Additonal reductions from co-control Cost effectiveness for all controlled

4. Represents cost effectiveness to meet 95% SO2 reduction emission level from worst performing unit by applying DIFF to units 1. For Pb, Cd, calculations represent cost effectiveness to comply with the MACT floor emission limit, which is based on the representative detection level (RDL) for these pollutants. Since the limits are set at the quantification level of the EPA reference 2. All but one unit would have already installed ACI/FF combination to meet limits for either D/F or Hg. The remaining unit already needs FF for metals/PM control, costed ACI component and FF improvement. Assumed 90% ACI factor and 90% emission 3. Cost effectiveness for beyond the floor CO measures considered only for preheater/precalciner kilns. (The limit for long kilns is the same as it was for the 2011 final rule.) The average reduction yielded from units installing RTO to reach MACT floor limit was applied to units where RTO was assigned as a beyond-the-floor option. A 15% increase of MACT RTO TCI and TAC was added

# Since many kilns already

have SNCR in place, additional NOx controls would likely require use of selective cataly tic reduction, which has not been adequately demonstrated on existing kilns in the U.S., or SNCR in series, which would require a reheat and second reaction chamber.

# Since many kilns already

have SNCR in place, additional NOx controls would likely require use of selective cataly tic reduction, which has not been adequately demonstrated on existing kilns in the U.S., or SNCR in series, which would require a reheat and second reaction chamber.

# Secondary Impacts of Cement Kilns **FF AC** **I RTO**  **SNCR WS**  **Total elec (Mw)**  0 0 0 0 **water (gal/yr)** 0 0 0 **AC I (lb/yr)**  0 0 **Dust (tpy)** 0 0 0 **Natural Gas (Mmscf/yr)** 37 37 0

**Emission Factors Electrcity** **a** 

# Pollutant **(lb/Mw-hr) (lb/10** **6**

# scf) **lb/ft3 ton/ft3**  **CO2** 1,329 120,000 0.12 0.00006 **CO**
- 84 0.000084 0.000000042 **NOx** 1.9366 100 0.0001 0.00000005 **SO2** 5.2589
- - - a. National emission factors from Egrid for EGUs b. Natural gas emission factors from AP 42

1288.1197**Natural Gas b** 

# Secondary Emissions from Cement Kilns **CO2 CO**  **SO2 NOx**  **CO2 CO**  **SO2**

0 0 0 0.00 0.00

4,398,784 3,079 3,666 2,199.39 1.54 lbs: 4,398,784 3,079 0 3,666 2,199 2 0 tons: 2,199.4 1.54 0.0 1.8

2199.392114

# NOx0.00

1.83 2

# Summary of MACT Compliance Costs for Cement Kilns

**Total Capital Investment**  **($) Total Annual** 

**Cost ($/yr)**  **Total Capital**

**Investment ($)**  **Total Annual**

**Cost ($/yr)**  **Total Capital**

**Investment ($)**  **Total Annual**

**Cost ($/yr)**  ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO $31,221,805 $10,609,773 $28,300 $21,300 $31,250,105 $10,631,073

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filter improve fabric filter, RTO, ACI $10,899,897 $3,380,847 $18,000 $18,800 $10,917,897 $3,399,647

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filter improve fabric filter, RTO, ACI $20,685,856 $6,367,525 $18,000 $18,800 $20,703,856 $6,386,325 CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, $19,260,586 $6,221,708 $18,000 $19,600 $19,278,586 $6,241,308 FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR $2,273,830 $2,473,322 $0 $0 $2,273,830 $2,473,322 IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI $38,101,037 $10,254,048 $18,000 $17,800 $38,119,037 $10,271,848

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

$41,618,144 $11,543,861 $0 $19,600 $41,618,144 $11,563,461 MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $14,103,446 $4,171,782 $18,000 $17,500 $14,121,446 $4,189,282 MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $14,567,998 $4,307,505 $18,000 $17,500 $14,585,998 $4,325,005 MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $14,897,805 $4,403,860 $18,000 $17,500 $14,915,805 $4,421,360 MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $24,698,458 $7,267,188 $18,000 $17,500 $24,716,458 $7,284,688 MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $24,641,302 $7,250,490 $18,000 $17,500 $24,659,302 $7,267,990 PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter $11,896,627 $3,468,568 $18,000 $14,800 $11,914,627 $3,483,368 PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter $8,490,338 $2,378,888 $18,000 $13,000 $8,508,338 $2,391,888
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter $0 $0 $0 $0 $0 $0
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter $0 $0 $0 $0 $0 $0 PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter $7,535,045 $2,815,397 $18,000 $29,700 $7,553,045 $2,845,097

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber $8,602,408 $2,679,317 $18,000 $18,800 $8,620,408 $2,698,117

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber $10,464,251 $3,248,742 $18,000 $18,800 $10,482,251 $3,267,542

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber $10,808,134 $3,352,449 $18,000 $18,800 $10,826,134 $3,371,249

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI $46,779,173 $13,996,818 $28,300 $18,800 $46,807,473 $14,015,618 **Control Costs Monitoring, Reporting, and**  **Recordkeeping Costs Total MACT Floor Control,**  **Monitoring, Reporting, and Recordkeeping Costs**  **FacilityID UnitID**  **Existing Control Device Consolidated MACT Controls** 



# 1 of 2

## TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO $50,843,060 $15,491,625 $28,300 $19,600 $50,871,360 $15,511,225 UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter $47,102,025 $13,419,752 $18,000 $18,000 $47,120,025 $13,437,752 **$459,491,225 $139,103,466**  **$372,900 $373,700**  **$459,864,125 $139,477,166** 



# 2 of 2

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (1 of 6)

**Dust Elec**  **Elec Water**  TCI ($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) tpy Mw TAC ($/yr) TAC

($/yr/dscfm) TCI

($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) Mw gal/yr TCI ($) ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO $19,811,686 $109.73 $6,106,049 $33.82 66 7699 $11,475,207 $63.56 $2,424,376 $13.43 3907 28695230 $13,681,739.91

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI $97,288 $1.40 $7,711,333.88

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI $192,669 $1.40 $11,619,307.41 CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, $157,558 $1.35 $7,498,933 $64.31 $1,642,498 $14.09 2779 39568170 $10,525,135.87 FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR $256,694 $1.20 $13,567,471 $63.34 $2,859,134 $13.35 4599 61337109 $15,158,865.91 IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI $256,694 $1.53 $10,671,531 $63.66 $2,253,104 $13.44 3555 29473379

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

$256,694 $1.38 $11,825,103 $63.52 $2,526,018 $13.57 4433 3498604 MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $136,319 $1.49 $5,950,923 $64.88 $1,295,363 $14.12 1882 22763503 $9,112,969.93 MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $141,481 $1.49 $6,151,889 $64.79 $1,337,341 $14.09 1948 23565525 $9,304,279.65 MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $145,267 $1.49 $6,294,564 $64.73 $1,367,143 $14.06 1995 24134916 $9,438,521.24 MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $247,736 $1.50 $10,534,345 $63.68 $2,252,758 $13.62 3391 41055160 $12,981,866.19 MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI $247,765 $1.50 $10,509,620 $63.69 $2,247,593 $13.62 3383 40956484 $12,963,136.06 PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter $87,653 $1.28 $4,500,370 $65.80 $945,391 $13.82 1119 14833599 $7,641,807.97 PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter $87,653 $1.89 $3,129,998 $67.52 $653,314 $14.09 634 7047311 $6,051,508.73
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter $132,160 $1.53 $5,628,143 $65.05 $1,239,723 $14.33 2068 24922614
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter $132,160 $1.47 $5,828,632 $64.94 $1,282,236 $14.29 2146 28106277 PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter $5,523,925 $121.05 $1,775,068 $38.90 27 2168 $5,994,594.06

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber
$6,351,902 $118.84 $1,996,687 $37.36 12 2409 $3,571,164 $66.81 $801,028 $14.99 1,222 21,473,340

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber
$7,723,478 $116.31 $2,429,043 $36.58 46 2988 $4,376,600 $65.91 $967,421 $14.57 1,517 26,506,586

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber
$7,976,809 $115.95 $2,507,707 $36.45 17 3095 $4,525,365 $65.78 $998,293 $14.51 1,573 27,320,532

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI $256,694 $0.86 $18,542,581.76

TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO $256,694 $0.79 $19,535,985.02 UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter $256,694 $1.38 $11,774,867 $63.52 $2,486,339 $13.41 3979 50553387 $14,814,554 168 18,359 46,130 515,811,726 **Add Packed Bed Scrubber FacilityID**  **UnitID ControlDevice**  **Consolidated MACT Controls**

**Add Fabric Filter Improve Fabric Filter**  **Performance**

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (2 of 6)

ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter **FacilityID UnitID**  **ControlDevice Consolidated MACT Controls** 

**Natural Gas** TCI ($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) Mmscf/yr $75.78 $4,008,233.26 $22.20 131

$111.06 $1,997,011.59 $28.76 53

$84.50 $3,274,813.57 $23.82 105 $90.26 $2,901,799.88 $24.89 94 $70.77 $4,556,891.98 $21.28 155

$99.36 $2,437,625.33 $26.58 63 $97.99 $2,499,340.94 $26.32 66 $97.06 $2,542,867.82 $26.15 67 $78.48 $3,755,009.98 $22.70 114 $78.56 $3,748,293.75 $22.71 114 $111.74 $1,975,696.37 $28.89 38 $130.54 $1,502,737.56 $32.42 21

$131.37 $1,486,344.03 $32.57 37

$61.88 $5,883,521.91 $19.63 177

$59.76 $6,290,742.19 $19.24 208
1,444 **Add RTO**

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (3 of 6)

ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter **FacilityID UnitID**  **ControlDevice Consolidated MACT Controls** 

**ACI Dust**  **Elec Water**  **Tune-up** TCI ($) TCI ($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) lb/yr ton/yr TCI ($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) Mw gal/yr TAC ($/yr) TAC

($/yr/dscfm) **TCI**

**($) TCI** 

**($/dscfm)** $129,114 $0.72 $2,231,027 $12.36 1,543,578 772 $45,097,747 $250

$72,771 $1.05 $710,105 $10.23 472,737 236 $7,784,105 $112

$109,651 $0.80 $1,541,260 $11.21 1,055,637 528 $11,728,958 $85 $99,325 $0.85 $1,611,033 $13.82 1,108,312 554 $18,123,393 $155 $143,053 $0.67 $2,645,744 $12.35 1,835,904 918 $2,989,091 $13.96 $335,508 $1.57 53 12,798,000 $31,858,481 $149 $123,487 $0.74 $1,641,111 $9.79 1,123,349 562 $10,795,018 $64

$131,513 $0.71 $2,549,403 $13.69 1,769,477 885 $11,956,615 $64 $85,998 $0.94 $647,068 $7.06 424,430 212 $15,149,891 $165 $87,804 $0.92 $668,782 $7.04 439,384 220 $15,543,973 $164 $89,071 $0.92 $684,190 $7.04 450,000 225 $15,822,156 $163 $122,509 $0.74 $1,140,157 $6.89 765,482 383 $23,638,720 $143 $122,332 $0.74 $1,137,506 $6.89 763,642 382 $23,595,088 $143 $72,115 $1.05 $249,788 $3.65 146,787 73 $12,214,293 $179 $57,108 $1.23 $151,737 $3.27 82,912 41 $9,238,614 $199
$83,045 $0.96 $1,083,796 $12.53 736,240 368 $5,711,188 $66
$84,887 $0.95 $680,362 $7.58 446,884 223 $5,913,519 $66 $11,518,519 $252

$62,201 $1.16 $426,250 $7.97 273,007 137 $9,985,266 $187

$70,849 $1.07 $522,598 $7.87 339,155 170 $12,170,927 $183

$72,369 $1.05 $540,359 $7.85 351,372 176 $12,574,543 $183

$174,985 $0.58 $3,333,203 $11.12 2,319,648 1,160 $18,717,567 $62

$184,360 $0.56 $3,672,026 $11.23 2,558,372 1,279 $19,720,345 $60 $131,170 $0.71 $2,275,516 $12.28 1,574,836 787 $11,906,037 $64 $30,143,021 20,581,145 10,291 53 12,798,000 **Add ACI SNCR**  **Controls Subtotals**

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (4 of 6)

ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter **FacilityID UnitID**  **ControlDevice Consolidated MACT Controls** 

**Annual Stack Test** 
**TA C**  **($/yr) TA** **C**

**($/yr/dscf m)**  TCI

($) TAC

($/yr) TAC

($/yr) TCI

($) TAC

($/yr) $14,769,685 $82 $40,667 $4,465 $40,667

$2,804,405 $40 $40,667 $4,465 $40,667

$5,008,742 $36 $40,667 $4,465 $40,667 $6,312,890 $54 $40,667 $4,465 $40,667 $10,653,972 $50 $40,667 $4,465 $40,667 $10,300 $3,200 $4,150,908 $25 $40,667 $4,465 $40,667

$5,332,115 $29 $40,667 $4,465 $40,667 $4,516,375 $49 $40,667 $4,465 $40,667 $4,646,944 $49 $40,667 $4,465 $40,667 $4,739,468 $49 $40,667 $4,465 $40,667 $7,395,660 $45 $40,667 $4,465 $40,667 $7,381,158 $45 $40,667 $4,465 $40,667 $3,258,529 $48 $40,667 $4,465 $40,667 $2,395,442 $52 $40,667 $4,465 $40,667
$2,455,679 $28 $40,667 $4,465 $40,667
$2,094,758 $23 $40,667 $4,465 $40,667 $3,261,412 $71 $40,667 $4,465 $40,667

$3,223,965 $60 $40,667 $4,465 $40,667

$3,919,062 $59 $40,667 $4,465 $40,667

$4,046,359 $59 $40,667 $4,465 $40,667

$9,473,418 $32 $40,667 $4,465 $40,667

$10,219,462 $31 $40,667 $4,465 $40,667 $5,018,549 $27 $40,667 $4,465 $40,667 **Add SNCR Monitoring**  **Controls Subtotals Initial Stack Test** 

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (5 of 6)

ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter **FacilityID UnitID**  **ControlDevice Consolidated MACT Controls** 

**ACI Monitoring** **a Annual** 

**Control Device**  **Inspection Reporting and** 

**Recordkeeping** TCI ($) TAC

($/yr) TCI

($) TAC

($/yr) TCI

($) TAC ($/yr) TCI ($) TAC ($/yr) TAC

($/yr) TAC

($/yr) TAC

($/yr) **TCI**

**($) TA** **C**

**($/yr)** $25,500 $9,700 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,100 $1,000 $2,989 $479,467 $242,221

$231,000 $112,600 $158,000 $56,100 $9,600 $1,000 $2,989 $429,667 $227,421

$231,000 $112,600 $158,000 $56,100 $9,600 $1,000 $2,989 $429,667 $227,421 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $10,100 $1,000 $2,989 $453,967 $233,521 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,100 $1,000 $2,989 $464,267 $235,721 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,000 $1,000 $2,989 $453,967 $232,421

$24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $10,100 $1,000 $2,989 $453,967 $233,521 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $8,600 $1,000 $2,989 $453,967 $232,021 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $8,600 $1,000 $2,989 $453,967 $232,021 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $8,600 $1,000 $2,989 $453,967 $232,021 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $8,600 $1,000 $2,989 $453,967 $232,021 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $8,600 $1,000 $2,989 $453,967 $232,021 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $6,900 $1,000 $2,989 $453,967 $230,321 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $5,800 $1,000 $2,989 $453,967 $229,221
$24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $10,100 $1,000 $2,989 $453,967 $233,521
$24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $10,100 $1,000 $2,989 $453,967 $233,521 $25,500 $9,700 $231,000 $112,600 $158,000 $56,100 $0 $1,000 $2,989 $455,167 $227,521

$25,500 $9,700 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,600 $1,000 $2,989 $479,467 $242,721

$25,500 $9,700 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,600 $1,000 $2,989 $479,467 $242,721

$25,500 $9,700 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,600 $1,000 $479,467 $239,732

$231,000 $112,600 $158,000 $56,100 $7,400 $1,000 $2,989 $429,667 $225,221

$231,000 $112,600 $158,000 $56,100 $8,000 $1,000 $2,989 $429,667 $225,821 $24,300 $5,600 $231,000 $112,600 $158,000 $56,100 $9,100 $1,000 $2,989 $453,967 $232,521 $48,500 $195,800 **Bag Leak Detector**  **Add PBS**

**Monitoring Hg CEMS**  **PM CEMS/PM CPMS Monitoring, Reporting,**  **and Recordkeeping Subtotals** 

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (6 of 6)

ALNationalCementRagland Kiln Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Electrostatic Precipitator, Fabric Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Fabric Filter wet scrubber, ACI, improve fabric filter **FacilityID UnitID**  **ControlDevice Consolidated MACT Controls** 

**TCI ($)**  **TA C** 

**($/yr)** $45,577,213 $15,011,906

$8,213,772 $3,031,826

$12,158,625 $5,236,163 $18,577,360 $6,546,410 $32,322,748 $10,889,692 $11,248,984 $4,383,329

$12,410,582 $5,565,636 $15,603,858 $4,748,396 $15,997,939 $4,878,965 $16,276,123 $4,971,489 $24,092,687 $7,627,681 $24,049,054 $7,613,178 $12,668,260 $3,488,850 $9,692,581 $2,624,662
$6,165,155 $2,689,200
$6,367,486 $2,328,279 $11,973,686 $3,488,933

$10,464,733 $3,466,686

$12,650,394 $4,161,783

$13,054,010 $4,286,091

$19,147,233 $9,698,639

$20,150,011 $10,445,283 $12,360,003 $5,251,070 **$371,222,497 $132,434,143**  **Total MACT Floor Control, Monitoring, Reporting, and**  **Recordkeeping Cost**

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (1 of 5)

**Elec Water**  TCI ($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) TCI

($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) Mw gal/yr TCI ($) ALNationalCementRagland Kiln Precalciner/Prehea ter Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO DIFF, robust RTO $26,873,350 $148.85 $8,074,303 $45 $2,052,261

CACAPortlandCementColton K-1 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI DIFF $10,899,897 $156.99 $3,380,847 $49

CACAPortlandCementColton K-2 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI DIFF $20,685,856 $150.44 $6,367,525 $46 CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Precalciner/Prehea

ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, DIFF, robust RTO $17,681,816 $151.64 $4,806,550 $41 $1,578,770 FLCemexMiami Cement Kiln Precalciner/Prehea ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR robust RTO $2,273,830 IALafargeBuffalo Kiln 1 Precalciner/Prehea ter Fabric Filter improve fabric filter, wet scrubber, ACI RTO, DIFF $25,015,576 $149.24 $6,461,834 $39 $13,085,462

IALehighCementMasonCity 302.203 Precalciner/Prehea ter Electrostatic Precipitator, Fabric

Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI RTO, DIFF

$27,682,165 $148.69 $7,442,558 $40 $13,935,979 MILafargeMidwestAlpena 19 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI DIFF $14,103,446 $153.77 $4,171,782 $45 MILafargeMidwestAlpena 20 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI DIFF $14,567,998 $153.43 $4,307,505 $45 MILafargeMidwestAlpena 21 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI DIFF $14,897,805 $153.20 $4,403,860 $45 MILafargeMidwestAlpena 22 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI DIFF $24,698,458 $149.31 $7,267,188 $44 MILafargeMidwestAlpena 23 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI DIFF $24,641,302 $149.33 $7,250,490 $44 PALafargeWhitehallPlant Kiln 2 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter DIFF, robust RTO $10,750,356 $157.19 $2,592,510 $38 $1,146,271 PALafargeWhitehallPlant Kiln 3 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter DIFF, robust RTO $7,582,611 $163.57 $1,756,661 $38 $907,726
PALehighCementEvansville 121 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter RTO
PALehighCementEvansville 122 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter RTO PALehighCementYork 200 Long kiln Electrostatic Precipitator RTO, fabric filter ACI, DIFF, improve FF $7,478,474 $163.88 $2,133,898 $47

TXAshGroveMidlothian Kiln 1 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber RTO, DIFF
$8,602,408 $160.94 $2,679,317 $50

TXAshGroveMidlothian Kiln 2 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber RTO, DIFF
$10,464,251 $157.59 $3,248,742 $49

TXAshGroveMidlothian Kiln 3 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber RTO, DIFF
$10,808,134 $157.11 $3,352,449 $49

TXHolcimMidlothianPlant Kiln 1 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI DIFF, robust RTO $43,997,785 $146.83 $10,615,062 $35 $2,781,387

TXHolcimMidlothianPlant Kiln 2 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO DIFF, robust RTO $47,912,662 $146.57 $11,822,762 $36 $2,930,398 UTHolcimDevilsSlide Kiln 1 Precalciner/Prehea ter Fabric Filter wet scrubber, ACI, improve fabric filter RTO, DIFF $27,566,040 $148.72 $7,129,010 $38 $19,535,985 $109,264,852 0 0 $13,899,668 **Consolidated MACT Controls**

**Add DIFF Add Packed Bed Scrubber**  **Add RTO/ Beyond the Floor Control** 

**Options Kiln Type**  **FacilityID UnitID**  **ControlDevice**

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (2 of 5)

ALNationalCementRagland Kiln Precalciner/Prehea ter Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Precalciner/Prehea

ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Precalciner/Prehea ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Precalciner/Prehea ter Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Precalciner/Prehea ter Electrostatic Precipitator, Fabric

Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Long kiln Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Precalciner/Prehea ter Fabric Filter wet scrubber, ACI, improve fabric filter **Consolidated MACT Controls Kiln Type**  **FacilityID UnitID**  **ControlDevice**

TCI ($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) $2,277,037

$1,415,159 $2,473,322 $78 $3,792,214 $23

$75 $4,101,303 $22

$876,059 $622,226

$3,381,757

$3,668,863 $60 $6,290,742 $19 $75 $28,898,682 $22 **Add RTO/**

**Adjust MACT RTO**

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (3 of 5)

ALNationalCementRagland Kiln Precalciner/Prehea ter Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Precalciner/Prehea

ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Precalciner/Prehea ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Precalciner/Prehea ter Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Precalciner/Prehea ter Electrostatic Precipitator, Fabric

Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Long kiln Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Precalciner/Prehea ter Fabric Filter wet scrubber, ACI, improve fabric filter **Consolidated MACT Controls Kiln Type**  **FacilityID UnitID**  **ControlDevice**

**Tune-up** TCI ($) TCI ($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) TCI

($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) TAC

($/yr) TAC

($/yr/dscfm) **TCI**

**($) TCI** 

**($/dscfm) TA** **C**

**($/yr) TA** **C**

**($/yr/dscf m)**  TCI

($) $2,296,194 $33.07 $258,432 $3.72 $31,221,805 $182 $10,609,773 $48 $10,300

$10,899,897 $157 $3,380,847 $49

$20,685,856 $150 $6,367,525 $46 $19,260,586 $152 $6,221,708 $41 $2,273,830 $0 $2,473,322 $0 $38,101,037 $227 $10,254,048 $61

$41,618,144 $224 $11,543,861 $62 $14,103,446 $154 $4,171,782 $45 $14,567,998 $153 $4,307,505 $45 $14,897,805 $153 $4,403,860 $45 $24,698,458 $149 $7,267,188 $44 $24,641,302 $149 $7,250,490 $44 $11,896,627 $157 $3,468,568 $38 $8,490,338 $164 $2,378,888 $38
$0 $0 $0 $0
$0 $0 $0 $0 $56,571 $1.24 $681,499 $14.93 $7,535,045 $165 $2,815,397 $62

$8,602,408 $161 $2,679,317 $50

$10,464,251 $158 $3,248,742 $49

$10,808,134 $157 $3,352,449 $49

$46,779,173 $147 $13,996,818 $35 $10,300

$50,843,060 $147 $15,491,625 $36 $10,300 $47,102,025 $208 $13,419,752 $58 $681,499 $258,432 **Controls Subtotals Add ACI**  **SNCR/ SCR**  **Add SNCR Monitoring** 

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (4 of 5)

ALNationalCementRagland Kiln Precalciner/Prehea ter Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Precalciner/Prehea

ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Precalciner/Prehea ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Precalciner/Prehea ter Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Precalciner/Prehea ter Electrostatic Precipitator, Fabric

Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Long kiln Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Precalciner/Prehea ter Fabric Filter wet scrubber, ACI, improve fabric filter **Consolidated MACT Controls Kiln Type**  **FacilityID UnitID**  **ControlDevice**

TAC ($/yr) $3,200

$3,200

$3,200
$9,600 **Add SNCR Monitoring** 

### Table 2E. Waste-Burning Kilns: Costs to Meet MACT Floor (5 of 5)

ALNationalCementRagland Kiln Precalciner/Prehea ter Electrostatic Precipitator ACI, fabric filter, wet scrubber, RTO

CACAPortlandCementColton K-1 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI

CACAPortlandCementColton K-2 Long kiln Collectors, Settling Chambers, Separators - General, Cyclone: Multiple (Multiclone), Fabric Filterimprove fabric filter, RTO, ACI CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) Precalciner/Prehea

ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, FLCemexMiami Cement Kiln Precalciner/Prehea ter Fabric Filter improve fabric filter, RTO, wet scrubber, ACI, SNCR IALafargeBuffalo Kiln 1 Precalciner/Prehea ter Fabric Filter improve fabric filter, wet scrubber, ACI

IALehighCementMasonCity 302.203 Precalciner/Prehea ter Electrostatic Precipitator, Fabric

Filter, Flue Gas Desulfurization(General), Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR) wet scrubber, improve fabric filter, ACI

MILafargeMidwestAlpena 19 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 20 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 21 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 22 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI MILafargeMidwestAlpena 23 Long kiln low-NOx burners, Fabric Filter improve fabric filter, RTO, wet scrubber, ACI PALafargeWhitehallPlant Kiln 2 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter PALafargeWhitehallPlant Kiln 3 Precalciner/Prehea ter Fabric Filter RTO, wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 121 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter
PALehighCementEvansville 122 Long kiln Cyclone: Single, Dry Limestone Injection, Fabric Filter wet scrubber, ACI, improve fabric filter PALehighCementYork 200 Long kiln Electrostatic Precipitator RTO, fabric filter

TXAshGroveMidlothian Kiln 1 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 2 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXAshGroveMidlothian Kiln 3 Long kiln Electrostatic Precipitator, Selective Non-Catalytic Reduction (NH3 Or Urea Injection) (SNCR) ACI, fabric filter, wet scrubber

TXHolcimMidlothianPlant Kiln 1 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, RTO, ACI

TXHolcimMidlothianPlant Kiln 2 Precalciner/Prehea ter Fabric Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection) (SNCR), Wet Scrubber improve fabric filter, ACI, RTO UTHolcimDevilsSlide Kiln 1 Precalciner/Prehea ter Fabric Filter wet scrubber, ACI, improve fabric filter **Consolidated MACT Controls Kiln Type**  **FacilityID UnitID**  **ControlDevice**

**ACI Monitoring** **a**
TCI ($) TAC

($/yr) TAC

($/yr) **TCI**

**($) TA** **C**

**($/yr) TCI** 

**($) TA** **C**

**($/yr)** $18,000 $18,100 $28,300 $21,300 $31,250,105 $10,631,073

$18,000 $18,800 $18,000 $18,800 $10,917,897 $3,399,647

$18,000 $18,800 $18,000 $18,800 $20,703,856 $6,386,325 $18,000 $19,600 $18,000 $19,600 $19,278,586 $6,241,308 $0 $0 $2,273,830 $2,473,322 $18,000 $17,800 $18,000 $17,800 $38,119,037 $10,271,848

$19,600 $0 $19,600 $41,618,144 $11,563,461 $18,000 $17,500 $18,000 $17,500 $14,121,446 $4,189,282 $18,000 $17,500 $18,000 $17,500 $14,585,998 $4,325,005 $18,000 $17,500 $18,000 $17,500 $14,915,805 $4,421,360 $18,000 $17,500 $18,000 $17,500 $24,716,458 $7,284,688 $18,000 $17,500 $18,000 $17,500 $24,659,302 $7,267,990 $18,000 $14,800 $18,000 $14,800 $11,914,627 $3,483,368 $18,000 $13,000 $18,000 $13,000 $8,508,338 $2,391,888
$0 $0 $0 $0
$0 $0 $0 $0 $18,000 $19,600 $10,100 $18,000 $29,700 $7,553,045 $2,845,097

$18,000 $18,800 $18,000 $18,800 $8,620,408 $2,698,117

$18,000 $18,800 $18,000 $18,800 $10,482,251 $3,267,542

$18,000 $18,800 $18,000 $18,800 $10,826,134 $3,371,249

$18,000 $15,600 $28,300 $18,800 $46,807,473 $14,015,618

$18,000 $16,400 $28,300 $19,600 $50,871,360 $15,511,225 $18,000 $18,000 $18,000 $18,000 $47,120,025 $13,437,752

$354,000 $10,100 **$459,864,125 $139,477,166**  **Total MACT Floor Control, Monitoring, Reporting, and**  **Recordkeeping Cost Monitoring, Reporting,**  **and Recordkeeping Subtotals**  **DIFF Monitoring**

# ALNationalCementRagland Kiln Waste-burning kiln 7920 416 million Btu/hr
CACAPortlandCementColton K-1 Waste-burning kiln 8322 260 million Btu/hr
CACAPortlandCementColton K-2 Waste-burning kiln 8322 260 million Btu/hr CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260)Waste-burning kiln 8760294.292825million Btu/hr FLCemexMiami Cement Kiln Waste-burning kiln 7900 485million Btu/hr IALafargeBuffalo Kiln 1 Waste-burning kiln 7800 356.5million Btu/hr IALehighCementMasonCity 302.203 Waste-burning kiln 8760294.292825million Btu/hr MILafargeMidwestAlpena 19 Waste-burning kiln 7540 239MMBtu/hr MILafargeMidwestAlpena 20 Waste-burning kiln 7540 247MMBtu/hr MILafargeMidwestAlpena 21 Waste-burning kiln 7540 253MMBtu/hr MILafargeMidwestAlpena 22 Waste-burning kiln 7540 431MMBtu/hr MILafargeMidwestAlpena 23 Waste-burning kiln 7540 430MMBtu/hr PALafargeWhitehallPlant Kiln 2 Waste-burning kiln 6000 102million Btu/hr PALafargeWhitehallPlant Kiln 3 Waste-burning kiln 5000 102million Btu/hr PALehighCementEvansville 121 Waste-burning kiln 8760 260million Btu/hr PALehighCementEvansville 122 Waste-burning kiln 8760 260million Btu/hr PALehighCementYork 200 Waste-burning kiln 8760 180million Btu/hr TXAshGroveMidlothian Kiln 1 Waste-burning kiln 8322 221million Btu/hr TXAshGroveMidlothian Kiln 2 Waste-burning kiln 8322 217million Btu/hr TXAshGroveMidlothian Kiln 3 Waste-burning kiln 8322 216million Btu/hr TXHolcimMidlothianPlant Kiln 1 Waste-burning kiln 6437294.292825million Btu/hr TXHolcimMidlothianPlant Kiln 2 Waste-burning kiln 6955294.292825million Btu/hr UTHolcimDevilsSlide Kiln 1 Waste-burning kiln 7861.117647294.292825million Btu/hr added 092711
**Design Capacity**  **Design**

**Capacity Units**  **Operating Hours (hr/y** **r) Subcategory**  Data Gap: Assumed same as similar unit Data Gap: Assumed average for subcategory

**Facility ID**  **UnitID** Data Gap: Filled using defaults previously used for proposal

# PM and HCl baselines updated 8/20/12 **PM Filt HCl**  gr/dscf ppmvd

18 9.17 180543 213943 290674 273.00 0.26 0.0107255 5.982760939 0.85
19 9.17 69432 82277 111786 400 0.26 0.0107255 0.96417092 0.64
19 9.17 137503 162940 221380 400 0.26 0.0107255 0.96417092 0.73 19.33538749 116607 116607 181037.4742 400 0.26 0.0107255 14.865 0.85 14.00833333 12.56666667214185.2813 128408.44 294945.7165 400 0.26 0.0107255 5.982760939 0.85 14.368.783333333 167620.3894 146115.14 294945.7165 296.877778 0.26 0.007131 5.982760939 0.68 16.1723809512.46666667 186169.0947 112951.51 294945.7165 144.738889 0.26 0.0085787 5.982760939 0.85

4.5 9.1791715.97758 108683.04 155834.7145 400 0.26 0.0107255 30.77905791 0.48 4.5 9.1794947.38966 112512.25 161325.2101 400 0.26 0.0107255 30.77905791 0.48 4.5 9.1797241.51133 115230.78 165223.1547 400 0.26 0.0107255 30.77905791 0.48 4.5 9.17 165414.5284 196015.51 281056 400 0.26 0.0107255 30.77905791 0.48 4.5 9.17 165016.9553 195544.39 280380.4831 400 0.26 0.0107255 30.77905791 0.48 13.76666667 68392 68392 100715.0685 400 0.26 0.0004479 5.982760939 0.28 13.76666667 46357.27273 46357.273 100715.0685356.952381 0.26 0.0006787 5.982760939 0.28 20.27453416 6.6968473986525.88582 88412.976 151854.3085356.952381 0.26 0.0017715 5.982760939 0.76 19.717530866.76688109289749.61061 91254.814 151854.3085378.553398 0.26 0.004786 5.982760939 0.45 32.900248457.898947368 45632.9 42681.708 294945.7165 400 0.61 0.0159045 0.399364282 0.39 35.513148156.64482758653450.94828 54816.725 87474.97499 400 0.61 0.0065373 2.100951474 0.48 35.1225 6.479687566401.85938 68887.451 101511.5234 400 0.61 0.0192853 0.589851696 0.48 34.789568357.11798561268793.89928 68209.965 101162.2011 400 0.61 0.006935 0.472133909 0.48 19.33538749 299660 299660 294945.7165 400 0.26 0.0497977 0.280006443 0.95 19.33538749 326891.75 326891.75 294945.7165 400 0.26 0.0048187 0.280006443 0.89 10.16666667 185361.3333 185361.33 294945.7165 400 0.26 0.0231511 5.15 0.85 added 092711

**Av erage**  **Moisture (%) Av** **erage O2**

**(%) AC** **I adjustm**  **ent factor**  **Stack Gas Temp**  **(°F) Fraction** 

**PM that is PM 2.5**  **Stack Gas Flow Rate**  **(dscfm) Stack Gas**  **Flow Rate (acfm)**  **dscfm @ 7% O2** 

# PM and HCl baselines updated 8/20/12 **SO2** PM baseline

ppmvd (mg/dscm)
741.3333333 24.54052581
741.3333333 24.54052581
741.3333333 24.54052581 15.79 24.54052581 0.30 24.54052581 5.00 16.31615658 0.39 19.62853987 741.3333333 24.54052581 741.3333333 24.54052581 741.3333333 24.54052581 741.3333333 24.54052581 741.3333333 24.54052581 2.11 1.024854088 2.11 1.552829783 0.32 4.053167326 0.11 10.95067978 120.88(use SO2 value instead of HCl for scrubber algorithm) 36.39031576 741.3333333 14.95765076 741.3333333 44.12569525 741.33 15.86754213 2.19 113.9394988 3.23 11.02545206 0.93 52.97089577

# Ac**tivated Carbon Injection Model Costs**

Unit-specific field Unit-specific field Unit-specific field

Facility name Combustion equipment Annual operating hours (H) hr/yr

ALNationalCementRagland Kiln 

# 7,920 CACAPortlandCementColton K-1 

# 8,322 CACAPortlandCementColton K-2 

# 8,322 CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260) 

# 8,760 FLCemexMiami Cement Kiln 

# 7,900 IALafargeBuffalo Kiln 1 

# 7,800 IALehighCementMasonCity 302.203 

# 8,760 MDLehighCementUnionBridge E02-001 

# 8,322 MILafargeMidwestAlpena 19 

# 7,540 MILafargeMidwestAlpena 20 

# 7,540 MILafargeMidwestAlpena 21 

# 7,540 MILafargeMidwestAlpena 22 

# 7,540 MILafargeMidwestAlpena 23 

# 7,540 PALafargeWhitehallPlant Kiln 2 

# 6,000 PALafargeWhitehallPlant Kiln 3 

# 5,000 PALehighCementEvansville 121 

# 8,760 PALehighCementEvansville 122 

# 8,760 PALehighCementYork 200 

# 8,760 TXAshGroveMidlothian Kiln 1 

# 8,322 TXAshGroveMidlothian Kiln 2 

# 8,322 TXAshGroveMidlothian Kiln 3 

# 8,322 TXHolcimMidlothianPlant Kiln 1 

# 6,437 TXHolcimMidlothianPlant Kiln 2 

# 6,955 UTHolcimDevilsSlide Kiln 1 

# 7,861 **Facility/Unit ID**

# Unit-specific field

Exhaust gas flow rate (Q) Operating labor

rate (LR) Activated carbon

cost (ACC) Dust disposal cost (DDC) dscfm $/hr $/lb $/ton

180,543 $34.60 $1.38 $34.29 69,432 $34.60 $1.38 $34.29 137,503 $34.60 $1.38 $34.29 116,607 $34.60 $1.38 $34.29 214,185 $34.60 $1.38 $34.29 167,620 $34.60 $1.38 $34.29 186,169 $34.60 $1.38 $34.29 267,395 $34.60 $1.38 $34.29 91,716 $34.60 $1.38 $34.29 94,947 $34.60 $1.38 $34.29 97,242 $34.60 $1.38 $34.29 165,415 $34.60 $1.38 $34.29 165,017 $34.60 $1.38 $34.29 68,392 $34.60 $1.38 $34.29 46,357 $34.60 $1.38 $34.29 86,526 $34.60 $1.38 $34.29 89,750 $34.60 $1.38 $34.29 45,633 $34.60 $1.38 $34.29 53,451 $34.60 $1.38 $34.29 66,402 $34.60 $1.38 $34.29 68,794 $34.60 $1.38 $34.29 299,660 $34.60 $1.38 $34.29 326,892 $34.60 $1.38 $34.29 185,361 $34.60 $1.38 $34.29

# Unit-specific field

Capital recovery

factor, 20-yr equipment life, 7% interest (CRF) Cost Index 2008 Cost Index

1990 ACI Adjustment

Factor (AF) = [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life 0.09439 575.4 361.3 0.85 0.09439 575.4 361.3 0.64 0.09439 575.4 361.3 0.73 0.09439 575.4 361.3 0.85 0.09439 575.4 361.3 0.85 0.09439 575.4 361.3 0.68 0.09439 575.4 361.3 0.85 0.09439 575.4 361.3 0.85 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.28 0.09439 575.4 361.3 0.28 0.09439 575.4 361.3 0.76 0.09439 575.4 361.3 0.45 0.09439 575.4 361.3 0.90 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.48 0.09439 575.4 361.3 0.95 0.09439 575.4 361.3 0.89 0.09439 575.4 361.3 0.85

# Total Unit cost Operating labor Supervisory labor Maintenance $ $/dscfm $/yr $/yr $/yr = 4,500 x (Q/1,976)0.6

# x (1.2 retrofit factor) x (575.4/361.3) = $ / Q = (0.25 hr/8-hr shift) x H x LR = 0.15 x

(operating labor) = 0.2 x TCI $129,114 $0.72 $8,564 $1,285 $25,823 $72,771 $1.05 $8,998 $1,350 $14,554 $109,651 $0.80 $8,998 $1,350 $21,930 $99,325 $0.85 $9,472 $1,421 $19,865 $143,053 $0.67 $8,542 $1,281 $28,611 $123,487 $0.74 $8,434 $1,265 $24,697 $131,513 $0.71 $9,472 $1,421 $26,303 $163,424 $0.61 $8,998 $1,350 $32,685 $85,998 $0.94 $8,153 $1,223 $17,200 $87,804 $0.92 $8,153 $1,223 $17,561 $89,071 $0.92 $8,153 $1,223 $17,814 $122,509 $0.74 $8,153 $1,223 $24,502 $122,332 $0.74 $8,153 $1,223 $24,466 $72,115 $1.05 $6,488 $973 $14,423 $57,108 $1.23 $5,406 $811 $11,422 $83,045 $0.96 $9,472 $1,421 $16,609 $84,887 $0.95 $9,472 $1,421 $16,977 $56,571 $1.24 $9,472 $1,421 $11,314 $62,201 $1.16 $8,998 $1,350 $12,440 $70,849 $1.07 $8,998 $1,350 $14,170 $72,369 $1.05 $8,998 $1,350 $14,474 $174,985 $0.58 $6,960 $1,044 $34,997 $184,360 $0.56 $7,520 $1,128 $36,872 $131,170 $0.71 $8,500 $1,275 $26,234 **Capital Investment Direct A** **nnual Costs**

# Activated carbon Dust disposal Overhead Property taxes, insurance, and administration $/yr $/yr $/yr $/yr = 0.00127 x Q x H x ACC x AF = 0.00127 x Q x (1 ton/2,000 lb) x H x DDC x AF = 0.6 x (labor + maintenance materials) = 0.04 x TCI $2,130,137 $26,465 $21,402 $5,165 $652,377 $8,105 $14,941 $2,911 $1,456,780 $18,099 $19,367 $4,386 $1,529,470 $19,002 $18,454 $3,973 $2,533,548 $31,477 $23,060 $5,722 $1,550,221 $19,260 $20,638 $4,939 $2,441,879 $30,338 $22,317 $5,261 $3,331,910 $41,395 $25,820 $6,537 $585,714 $7,277 $15,945 $3,440 $606,350 $7,533 $16,162 $3,512 $621,001 $7,715 $16,314 $3,563 $1,056,365 $13,124 $20,326 $4,900 $1,053,826 $13,093 $20,305 $4,893 $202,566 $2,517 $13,130 $2,885 $114,419 $1,422 $10,583 $2,284 $1,016,011 $12,623 $16,501 $3,322 $616,699 $7,662 $16,722 $3,395 $630,533 $7,834 $13,324 $2,263 $376,749 $4,681 $13,673 $2,488 $468,034 $5,815 $14,711 $2,834 $484,894 $6,024 $14,893 $2,895 $3,201,114 $39,770 $25,801 $6,999 $3,530,554 $43,863 $27,312 $7,374 $2,173,273 $27,001 $21,605 $5,247 **Indirect A nnual Costs**  **Direct A nnual Costs** 

# Capital recovery $/yr $/yr ($/yr) / dscfm **AC I**  **Dust** 

# = CRF x TCI = Direct Annual Costs +

Indirect Annual Costs = ($/yr) / Q lb/yr ton/yr 

# $12,187 $2,231,027 $12.36 1,543,578 771.79 $6,869 $710,105 $10.23 472,737 236.37 $10,350 $1,541,260 $11.21 1,055,637 527.82 $9,376 $1,611,033 $13.82 1,108,312 554.16 $13,503 $2,645,744 $12.35 1,835,904 917.95 $11,656 $1,641,111 $9.79 1,123,349 561.67 $12,414 $2,549,403 $13.69 1,769,477 884.74 $15,426 $3,464,120 $12.96 2,414,427 1,207.21 $8,118 $647,068 $7.06 424,430 212.22 $8,288 $668,782 $7.04 439,384 219.69 $8,408 $684,190 $7.04 450,000 225.00 $11,564 $1,140,157 $6.89 765,482 382.74 $11,547 $1,137,506 $6.89 763,642 381.82 $6,807 $249,788 $3.65 146,787 73.39 $5,391 $151,737 $3.27 82,912 41.46 $7,839 $1,083,796 $12.53 736,240 368.12 $8,013 $680,362 $7.58 446,884 223.44 $5,340 $681,499 $14.93 456,908 228.45 $5,871 $426,250 $7.97 273,007 136.50 $6,688 $522,598 $7.87 339,155 169.58 $6,831 $540,359 $7.85 351,372 175.69 $16,517 $3,333,203 $11.12 2,319,648 1,159.82 $17,402 $3,672,026 $11.23 2,558,372 1,279.19 $12,382 $2,275,516 $12.28 1,574,836 787.42 Total cost **Total A nnual Cost** 

# 3. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online

information from Norit, an activated carbon vendor. 4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey

.

# 3. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online

### Packed Bed Scrubber Costs

**Parameters/Costs Equation**  ALNationalCem entRagland CACAPortland

CementColton CACAPortland

CementColton CALehighSouth

westReddingPl ant FLCemexMiami IALafargeBuffalo IALehighCementMaso nCity MDLehighCementUnionB ridge MILafargeMi dwestAlpen a MILafargeMidwe

stAlpena MILafargeMi

dwestAlpen a MILafargeMidwestAlpena MILafargeMidwestAlpena PALafarge WhitehallPl ant PALafarge

WhitehallPl ant PALehighCe

mentEvansv ille PALehighCe

mentEvansvil le PALehighCe

mentYork TXAshGrove

Midlothian TXAshGrove

Midlothian TXAshGrove

Midlothian TXHolcimMi

dlothianPlan t TXHolcimMi

dlothianPlan t UTHolcimDevil

sSlide

Kiln K-1 K-2 In-Line Kiln/Raw Mill (S260) Cement Kiln Kiln 1 302.203 E02-001 19 20 21 22 23 Kiln 2 Kiln 3 121 122 200 Kiln 1 Kiln 2 Kiln 3 Kiln 1 Kiln 2 Kiln 1 A. Parameters 1. Incinerator capacity, lb/hr (C) 2. Temperature into quench, F (T1) 273 400 400 400 400 296.8777778 144.7388889 265.5 400 400 400 400 400 400 356.952381 356.952381 378.5533981 400 400 400 400 400 400 400 3. Temperature out of PB to ID fan, F (T2) 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 4. Annual operating hours, hr/yr (H) 7920 8322 8322 8760 7900 7800 8760 8322 7540 7540 7540 7540 7540 6000 5000 8760 8760 8760 8322 8322 8322 6437 6955 7861.117647 5. Exhaust gas flow rate, dscfm (Qd) 180543 69432 137503 116607 214185.2813 167620.3894 186169.0947 267394.9167 91715.9776 94947.38966 97241.5113 165414.5284 165016.9553 68392 46357.2727 86525.885889749.61061 45632.9 53450.9483 66401.8594 68793.8993 299660 326891.75 185361.3333 6. Assumed moisture content in gas entering quench, % (M) 18 19 19 19.33538749 14.00833333 14.36 16.17238095 13.09583333 4.5 4.5 4.5 4.5 4.5 13.7666667 13.7666667 20.2745342 19.71753086 32.9002484 35.5131481 35.1225 34.7895683 19.3353875 19.3353875 10.16666667 7. Exhaust gas flow rate, scfm (Qw) = (Qd) / (1 - M/100) 218,840 86,075 170,463 144,558 249,077 195,727 222,086 307,689 96,038 99,421 101,824 173,209 172,793 79,310 53,758 108,530 111,792 68,008 82,887 102,350 105,495 371,489 405,248 206,339 8. Water added in quench, scfm (Qh) = ((7.010 x (T1 - 77°F) - 6.958 x (T2 - 77°F)) x 0.9 + (8.154 x (T1 - 77 °F) - 8.064 x (T2 - 77°F)) x 0.1) x (lb-mole/385 scf) x Qw / (1,160 Btu/lb) / (18 lb/lb-mole) x (0.7302 ft 3

- atm/lb-mol-°R) x 528°R / 1 atm 10,724 7,953 15,750 13,357 23,014 11,188 1,150 14,289 8,874 9,186 9,408 16,004 15,966 7,328 4,176 8,432 9,510 6,284 7,659 9,457 9,748 34,325 37,444 19,065

9. Actual flow out of PB, acfm (Qa) = (Qw + Qh) x (460°F + T2)/(528°R) 256,520 105,070 208,079 176,458 304,041 231,212 249,449 359,787 117,231 121,361 124,293 211,431 210,923 96,812 64,737 130,696 135,546 83,015 101,177 124,935 128,775 453,466 494,675 251,872 10. HCl concentration, ppmvd (HCl) 5.98 0.96 0.96 14.865 5.982760939 5.982760939 5.982760939 0.228770833 30.7790579 30.77905791 30.7790579 30.77905791 30.77905791 5.98276094 5.98276094 5.982760945.982760939 0.39936428 2.10095147 0.5898517 0.47213391 0.28000644 0.28000644 5.15 11. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 12. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 13. Caustic cost, $/ton (CC) $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 14. Sewage disposal cost, $/1,000 gal (SDC) $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 15. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 16. Assumed pressure drop through control system, inches of water (ΔP) 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 17. Surface area-to-volume ratio for 1" dia. Ceramic Raschig rings, ft 2/ft3(SAV) 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 18. Minimum packing wetting rate, ft 2/hr (WR) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19. Water density, lb/ft 3(Wd) 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 20. Water circulation flow rate, lb/hr-ft 2(Gs) = SAV x Wd x WR 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 21. Estimated column cross-sectional area from separate analysis, ft 2(A) 19.2 19.2 8.6 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.8 5.8 6.8 7.8 8.8 9.8 10.8 11.8 12.8 13.8 14.8 22. Water circulation rate, gpm (GPM) = Gs x A x (1 hr/60 min) x (1 gal/8.33 lb) 181 181 81 36 36 36 36 36 36 36 36 36 36 45 55 64 73 83 92 102 111 120 130 139 23. Water head, ft of water (Head) 60 60 60 60 60 60 60 60 60 60 60 60 60 61 62 63 64 65 66 67 68 69 70 71 24. Wastewater (blowdown) flow, gpm (B) = (HCl/1000000) x (Qd) x (lb-mole/385 ft 3) x (1 lb-mole NaCl/1 lb-mole HCl) x (58.2 lb NaCl/lb-mole NaCl) x (1 lb wastewater/0.1 lb NaCl) x (1 gal/8.33 lb) 0.196 0.012 0.024 0.315 0.233 0.182 0.202 0.011 0.512 0.530 0.543 0.924 0.922 0.074 0.050 0.094 0.097 0.003 0.020 0.007 0.006 0.015 0.017 0.173

25. Capital recovery factor, 15-yr equipment life, 7% interest (CRF) = [i x (1 + i) a] / [(1 + i)a- 1], where i = interest rate, a = equipment life 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 26. Chemical Engineering plant cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 B. Total Capital Investment 1. $ = (27.6 x Qd + 109,603) x (525.4/357.5) x (1.4 retrofit factor) $11,475,207 $4,565,062 $8,798,486 $7,498,933 $13,567,471 $10,671,531 $11,825,103 $16,876,657######## $6,151,889######## $10,534,345 $10,509,620################################################################################$11,774,867 2. $/dscfm = $ / Qd $63.56 $65.75 $63.99 $64.31 $63.34 $63.66 $63.52 $63.12 $64.88 $64.79 $64.73 $63.68 $63.69 $65.80 $67.52 $65.05 $64.94 $67.60 $66.81 $65.91 $65.78 $63.02 $62.95 $63.52 C. Direct Annual Costs, $/yr 1. Operating labor = (if Qa < 20,000, then 0, otherwise 0.5 hr/shift) x H x LR $17,127 $17,996 $17,996 $18,944 $17,084 $16,868 $18,944 $17,996 $16,305 $16,305 $16,305 $16,305 $16,305 $12,975 $10,813 $18,944 $18,944 $18,944 $17,996 $17,996 $17,996 $13,920 $15,040 $17,000 2. Supervisory labor = 0.15 x (operating labor) $2,569 $2,699 $2,699 $2,842 $2,563 $2,530 $2,842 $2,699 $2,446 $2,446 $2,446 $2,446 $2,446 $1,946 $1,622 $2,842 $2,842 $2,842 $2,699 $2,699 $2,699 $2,088 $2,256 $2,550 3. Maintenance labor = (0.5 hr/8-hr shift) x H x (LR x 1.1) $18,840 $19,796 $19,796 $20,838 $18,792 $18,554 $20,838 $19,796 $17,936 $17,936 $17,936 $17,936 $17,936 $14,273 $11,894 $20,838 $20,838 $20,838 $19,796 $19,796 $19,796 $15,312 $16,544 $18,700 4. Maintenance materials = 0.02 x TCI $229,504 $91,301 $175,970 $149,979 $271,349 $213,431 $236,502 $337,533 $119,018 $123,038 $125,891 $210,687 $210,192 $90,007 $62,600 $112,563 $116,573 $61,699 $71,423 $87,532 $90,507 $377,665 $411,537 $235,497 5. Electricity = (0.000181 x Qa xΔP x H x EC) + (0.000289 x GPM x Head x H x EC) $260,988 $106,536 $208,313 $185,620 $307,203 $237,443 $296,136 $403,923 $125,731 $130,150 $133,287 $226,512 $225,968 $74,742 $42,364 $138,148 $143,383 $73,409 $81,651 $101,314 $105,044 $350,864 $413,553 $265,772 6. Caustic = HCl x (3.117E-9) x Q x H x CC $9,507 $619 $1,226 $16,874 $11,250 $8,693 $10,843 $566 $23,653 $24,487 $25,078 $42,660 $42,558 $2,728 $1,541 $5,039 $5,227 $177 $1,039 $362 $300 $600 $707 $8,339 7. Sewage disposal = B x (60 min/hr) x H x SDC $354 $23 $46 $628 $419 $324 $404 $21 $881 $912 $934 $1,588 $1,585 $102 $57 $188 $195 $7 $39 $13 $11 $22 $26 $311 8. Makeup water = (B + Qh x (lb-mole/385 scf) x (18 lb/lbmole) x (gal/8.33 lb)) x (60 min/hr) x H x W C $5,739 $4,459 $8,831 $7,914 $12,267 $5,895 $700 $8,010 $4,553 $4,713 $4,827 $8,211 $8,191 $2,967 $1,409 $4,985 $5,621 $3,708 $4,295 $5,301 $5,464 $14,882 $17,541 $10,111

D. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x (labor + maintenance materials) $160,824 $79,076 $129,877 $115,561 $185,873 $150,829 $167,475 $226,815 $93,423 $95,835 $97,547 $148,424 $148,128 $71,521 $52,157 $93,111 $95,517 $62,593 $67,149 $76,814 $78,599 $245,391 $267,226 $164,248 2. Property taxes, insurance, and administration = 0.04 x TCI $459,008 $182,602 $351,939 $299,957 $542,699 $426,861 $473,004 $675,066 $238,037 $246,076 $251,783 $421,374 $420,385 $180,015 $125,200 $225,126 $233,145 $123,398 $142,847 $175,064 $181,015 $755,331 $823,074 $470,995 3. Capital recovery = CRF x TCI $1,259,916 $501,219 $966,026 $823,342 $1,489,635 $1,171,677 $1,298,333 $1,852,966 $653,379 $675,444 $691,109 $1,156,614 $1,153,900 $494,116 $343,657 $617,940 $639,952 $338,711 $392,095 $480,527 $496,861################ $1,292,817 E. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $2,424,376 $1,006,328 $1,882,719 $1,642,498 $2,859,134 $2,253,104 $2,526,018 $3,545,392######## $1,337,341######## $2,252,758 $2,247,593 $945,391 $653,314################ $706,324 $801,028 $967,421 $998,293################ $2,486,339 2. ($/yr) /dscfm = ($/yr) / Qd $13.43 $14.49 $13.69 $14.09 $13.35 $13.44 $13.57 $13.26 $14.12 $14.09 $14.06 $13.62 $13.62 $13.82 $14.09 $14.33 $14.29 $15.48 $14.99 $14.57 $14.51 $12.85 $12.93 $13.41 Sources: 1. Cost equations: Hospital/Medical/Infectious W aste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534]-Model Plant Description and Cost Report (II-A-112); and W et Scrubber Cost Memorandum (IV-B-30). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and W age Estimates. 3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009. 4. Caustic cost: Purchasing.com. Caustic soda price hike is on the horizon. August 29, 2007. 5. Sewage disposal cost, water cost: Air Compliance Advisor, version 7.5. 0.0054 0.0054 Elec(mw) 3907.00193 1594.84899 3118.4569 2778.74463 4598.853269 3554.535221 4433.167758 6046.744273 1882.2041948.354469 1995.318 3390.894312 3382.755554 1118.885 634.19152068.089 2146.448 1098.937 1222.327 1516.682 1572.512 5252.461 6190.918 3978.62782 Water (gal/yr) 28695230.1 22294903.2 44152654 39568169.5 61337109.3 29473379.34 3498603.848 40051515.342276350323565525.3924134916 41055159.94 40956484.0514833599 704731124922614 28106277185388932147334026506586273205327441240887706982 50553386.6

# Regenerative Thermal Oxidizer Estimated Costs (Source "Summary of Environmental and Cost Impacts of Final Amendments to Portland Cement NESHAP")

**Facility Name Combustor ID**  **Exhaust gas flow rate, dscfm**  **An nual operating**  **hours, hr/yr** ALNationalCementRaglan d Kiln 180543 7920 CACAPortlandCementColt on K-1 69432 8322 CACAPortlandCementColt on K-2 137503 8322 CALehighSouthwestReddi ngPlant In-Line Kiln/Raw Mill (S260) 116607 8760 FLCemexMiami Cement Kiln 214185 7900 IALafargeBuffalo Kiln 1 167620 7800 IALehighCementMasonCit y 302.203 186169 8760 MDLehighCementUnionBr idge E02-001 267395 8322 MILafargeMidwestAlpena 19 91716 7540 MILafargeMidwestAlpena 20 94947 7540 MILafargeMidwestAlpena 21 97242 7540 MILafargeMidwestAlpena 22 165415 7540 MILafargeMidwestAlpena 23 165017 7540 PALafargeWhitehallPlant Kiln 2 68392 6000 PALafargeWhitehallPlant Kiln 3 46357 5000 PALehighCementEvansvill e 121 86526 8760 PALehighCementEvansvill e 122 89750 8760 PALehighCementYork 200 45633 8760 TXAshGroveMidlothian Kiln 1 53451 8322 TXAshGroveMidlothian Kiln 2 66402 8322 TXAshGroveMidlothian Kiln 3 68794 8322 TXHolcimMidlothianPlant Kiln 1 299660 6437 TXHolcimMidlothianPlant Kiln 2 326892 6955 UTHolcimDevilsSlide Kiln 1 185361 7861

# Regenerative Thermal Oxidizer Estimated Costs (Source "Summary of Environmental and Cost Impacts of Final Amendments to Portland Cement NESHAP")

**TCI ($) Ad** **justed Incremental TCI ($)**  **TCI ($)/dscfm TA** **C ($)** 13,681,740 2,052,261 76 4,008,233 7,711,334 111 1,997,012 11,619,307 85 3,274,814 10,525,136 1,578,770 90 2,901,800 15,158,866 2,273,830 71 4,556,892 13,085,462 78 3,792,214 13,935,979 75 4,101,303 17,317,485 65 5,392,264 9,112,970 99 2,437,625 9,304,280 98 2,499,341 9,438,521 97 2,542,868 12,981,866 78 3,755,010 12,963,136 79 3,748,294 7,641,808 1,146,271 112 1,975,696 6,051,509 907,726 131 1,502,738 8,799,957 102 2,337,454 8,995,234 100 2,399,830 5,994,594 131 1,486,344 6,591,226 123 1,660,059 7,507,599 113 1,934,699 7,668,720 111 1,983,941 18,542,582 2,781,387 62 5,883,522 19,535,985 2,930,398 60 6,290,742 13,899,668 75 4,087,975

# Ad**justed Incremental TA C ($)**  **TA C ($)/dscfm**  **NG Fuel Requirement**  **(scfm) An** **nual NG**

**requirement (MMscf/yr)**  2,277,037 22 276 131.122 29 106 52.986 24 210 104.932 1,415,159 25 178 93.669 2,473,322 21 327 155.162 23 256 119.892 22 285 149.548 20 409 204.056 27 140 63.414 26 145 65.648 26 149 67.235 23 253 114.371 23 252 114.096 876,059 29 105 37.629 622,226 32 71 21.255 27 132 69.506 27 137 72.095 33 70 36.657 31 82 40.790 29 101 50.673 29 105 52.498 3,381,757 20 458 176.881 3,668,863 19 500 208.483 22 283 133.620

## Fabric Filter Costs

**Parameters/Costs Equation**  ALNationalCe mentRagland CACAPortland

CementColton CACAPortland

CementColton CALehighSout

hwestRedding Plant FLCemexMiam

i IALafargeBuffal

o IALehighCeme

ntMasonCity MDLehighCem

entUnionBridgeMILafargeMidw

estAlpena MILafargeMidw

estAlpena MILafargeMidw

estAlpena MILafargeMidw

estAlpena MILafargeMid

westAlpena PALafargeW

hitehallPlantPALafargeW

hitehallPlantPALehighCe

mentEvansvi lle PALehighCe

mentEvansvi lle PALehighCe

mentYork TXAshGrove

Midlothian TXAshGrove

Midlothian TXAshGrove

Midlothian TXHolcimMi

dlothianPlan t TXHolcimMi

dlothianPlan t UTHolcimDe

vilsSlide

Kiln K-1 K-2 In-Line Kiln/Raw Mill (S260) Cement Kiln Kiln 1 302.203 E02-001 19 20 21 22 23 Kiln 2 Kiln 3 121 122 200 Kiln 1 Kiln 2 Kiln 3 Kiln 1 Kiln 2 Kiln 1 A. Parameters 1. Incinerator capacity, lb/hr (C) 2. Annual operating hours, hr/yr (H) 7,920 8,322 8,322 8,760 7,900 7,800 8,760 8,322 7,540 7,540 7,540 7,540 7,540 6000 5000 8760 8760 8760 8322 8322 8322 6437 6955 7861.118 3. Exhaust gas flow rate, dscfm (Q) 180,543 69,432 137,503 116,607 214,185 167,620 186,169 267,395 91,716 94,947 97,242 165,415 165,017 68392 46357.27 86525.89 89749.61 45632.9 53450.95 66401.86 68793.9 299660 326891.8 185361.3 4. PM concentration, gr/dscf (PM) 0.011 0.011 0.011 0.011 0.011 0.007 0.009 0.000 0.011 0.011 0.011 0.011 0.011 0.000448 0.000679 0.001771 0.004786 0.015905 0.006537 0.019285 0.006935 0.049798 0.004819 0.023151 5. Water vapor in gas from incinerator (10% by weight) a. lb/min = Q / (385 ft 3/lb-mol) x (29 lb/lb-mol) x moisture content (0.10) 1,359.9 523.0 1,035.7 878.3 1,613.3 1,262.6 1,402.3 2,014.1 690.8 715.2 732.5 1,246.0 1,243.0 515.2 349.2 651.8 676.0 343.7 402.6 500.2 518.2 2,257.2 2,462.3 1,396.2 b. scfm = (lb/min) / (18 lb/lb-mol) x (385 ft 3/lb-mol) 29,087 11,186 22,153 18,787 34,508 27,006 29,994 43,080 14,776 15,297 15,667 26,650 26,586 11,019 7,469 13,940 14,460 7,352 8,612 10,698 11,083 48,279 52,666 29,864 6. Enthalpy change in quench (1800 °F to 300°F) a. Dry gas from incinerator, Btu/lb air = [7.010 x (300°F - 77°F) - 7.554 x (1800°F - 77°F)] / (29 lb/lb-mol) 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 b. Water vapor from incinerator, Btu/lb water vapor = [8.154 x (300°F - 77°F) - 9.215 x (1800°F - 77°F)] / (18 lb/lb-mol) 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 c. Total gas stream, Btu/yr = [(Btu/lb air) x Q / (385 ft3/lb-mol) x (29 lb/lb-mol) x (60 min/hr) x H] + [(Btu/lb water vapor) x Q x (0.00753 lb water vapor/ft3) x (60 min/hr) x H] 3.06E+12 1.24E+12 2.45E+12 2.18E+12 3.62E+12 2.79E+12 3.49E+12 4.76E+12 1.48E+12 1.53E+12 1.57E+12 2.67E+12 2.66E+128.77E+11 4.95E+11 1.62E+12 1.68E+128.55E+11 9.51E+11 1.18E+12 1.22E+124.12E+124.86E+123.11E+12
d. Cooling water i. Heat of vaporization at 77°F, Btu/lb 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 ii. Sensible heat for vapor, Btu/lb 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 iii. Total, Btu/lb water 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 7. Cooling water evaporated, lb/yr a. lb/yr = [enthalpy change (total gas stream, Btu/yr)] / [enthalpy change (cooling water, Btu/lb)] 2.69E+09 1.09E+09 2.16E+09 1.92E+09 3.19E+09 2.46E+09 3.07E+09 4.19E+09 1.30E+09 1.35E+09 1.38E+09 2.35E+09 2.34E+097.73E+084.37E+08 1.43E+09 1.48E+097.53E+088.38E+08 1.04E+09 1.08E+093.63E+094.28E+092.74E+09 b. scfm = [cooling water evaporated (lb/yr)] / (18 lb/lb-mol) x (385 ft3/lb-mol) / (H * 60 min/hr) 121,216 46,617 92,319 78,290 143,803 112,540 124,993 179,528 61,578 63,747 65,288 111,059 110,792 45,918 31,124 58,093 60,258 30,638 35,887 44,582 46,188 201,191 219,474 124,451 8. Actual gas flow into fabric filter, acfm (AQ) = [Q + (water vapor in gas from incinerator, scfm) + (water vapor added in quench, i.e., cooling water evaporated, scfm)] x [(300 °F + 460°F)/528°R] 476,219 183,141 362,692 307,574 564,957 442,133 491,059 705,308 241,919 250,443 256,494 436,314 435,265 180,398 122,277 228,229 236,733 120,366 140,988 175,148 181,458 790,414 862,243 488,928 9. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 10. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 11. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 12. Compressed air cost, $/1,000 ft 3(CAC) $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 13. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 14. Capital recovery factors = [i x (1 + i)a] / [(1 + i)a- 1], where i = interest rate, a = equipment life a. Bag CRF, 2-yr life, 7% interest 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 b. Cage CRF, 4-yr life, 7% interest 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 c. Equipment CRF, 20-yr life, 7% interest 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 15. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 B. Total Capital Investment 1. $ = (47.0 x Q + 306,720) x (1.4 retrofit cost factor) x (525.4/357.5) $19,811,686 $8,044,409$15,253,501$13,040,493$23,374,598$18,443,106$20,407,522$29,009,807$10,404,390$10,746,615$10,989,576$18,209,493################################################################################################# 2. $/dscfm = $ / Q $109.73 $115.86 $110.93 $111.83 $109.13 $110.03 $109.62 $108.49 $113.44 $113.18 $113.01 $110.08 $110.09 $116.01 $120.81 $113.89 $113.61 $121.05 $118.84 $116.31 $115.95 $108.21 $108.02 $109.63 C. Direct Annual Operating Costs, $/yr 1. Electricity = (0.746 kW/hp) x hp (0.0072 x Q + 3.20) x H x EC $514,306 $208,645 $411,898 $367,899 $608,366 $470,348 $586,536 $799,742 $249,324 $258,066 $264,272 $448,702 $447,627 $148,190 $83,961 $273,352 $283,485 $144,824 $160,926 $199,596 $206,739 $693,112 $816,844 $524,072 3. Evaporative cooler water = (0.1007 x Q + 23.1506) gal/min x (60 min/hr) x H x W C $1,730,092 $700,543 $1,385,084 $1,236,787 $2,046,884 $1,582,076 $1,973,142 $2,691,317 $837,750 $867,192 $888,095 $1,509,242$1,505,620 $497,536 $281,480 $918,361 $952,486 $485,484 $539,831 $670,069 $694,124######################## 4. Operating labor = (1 hr/shift) x (1 shift/8 hr) x H x LR $34,254 $35,993 $35,993 $37,887 $34,168 $33,735 $37,887 $35,993 $32,611 $32,611 $32,611 $32,611 $32,611 $25,950 $21,625 $37,887 $37,887 $37,887 $35,993 $35,993 $35,993 $27,840 $30,080 $33,999 5. Supervisory labor = 0.15 x (operating labor) $5,138 $5,399 $5,399 $5,683 $5,125 $5,060 $5,683 $5,399 $4,892 $4,892 $4,892 $4,892 $4,892 $3,893 $3,244 $5,683 $5,683 $5,683 $5,399 $5,399 $5,399 $4,176 $4,512 $5,100 6. Maintenance labor = (0.5 hr/shift) x (1 shift/8 hr) x H x (LR x 1.1) $18,840 $19,796 $19,796 $20,838 $18,792 $18,554 $20,838 $19,796 $17,936 $17,936 $17,936 $17,936 $17,936 $14,273 $11,894 $20,838 $20,838 $20,838 $19,796 $19,796 $19,796 $15,312 $16,544 $18,700 7. Maintenance materials = 0.02 x TCI $396,234 $160,888 $305,070 $260,810 $467,492 $368,862 $408,150 $580,196 $208,088 $214,932 $219,792 $364,190 $363,348 $158,685 $112,013 $197,095 $203,923 $110,479 $127,038 $154,470 $159,536 $648,537 $706,217 $406,440 8. Compressed air = AQ x (2 ft 3air/1,000 ft

3filtered) x (60 min/hr) x H x CAC $108,624 $43,894 $86,928 $77,597 $128,539 $99,321 $123,888 $169,044 $52,533 $54,384 $55,698 $94,746 $94,519 $31,173 $17,608 $57,580 $59,725 $30,367 $33,791 $41,978 $43,491 $146,531 $172,711 $110,693 9. Dust disposal = (PM gr/dscf x Q x 60 min/hr x 1 lb/7,000 gr) x (1 ton/2,000 lb) x H x DDC $2,254 $911 $1,804 $1,610 $2,667 $1,370 $2,056 $109 $1,090 $1,128 $1,156 $1,966 $1,961 $27 $23 $197 $553 $934 $427 $1,566 $583 $14,116 $1,610 $4,958 10. Bag replacement a. Bag cost = AQ x ($2.5/ft 2) x (525.4/317.4) x (1.08 taxes and freight ratio)/(3.5 ft/min G/C ratio) $608,114 $233,865 $463,145 $392,762 $721,430 $564,588 $627,064 $900,653 $308,922 $319,807 $327,534 $557,158 $555,819 $230,361 $156,143 $291,441 $302,299 $153,703 $180,036 $223,658 $231,715################ $624,344 b. Bag replacement labor cost = AQ x (0.15 hr/bag)/(18 ft 2bag area)/(3.5 ft/min G/C ratio) x LR $39,231 $15,087 $29,879 $25,338 $46,542 $36,423 $40,454 $58,104 $19,930 $20,632 $21,130 $35,944 $35,858 $14,861 $10,073 $18,802 $19,502 $9,916 $11,615 $14,429 $14,949 $65,115 $71,032 $40,278 c. Bag replacement cost = Bag CRF x [(total bag cost) + (bag replacement labor cost)] $358,042 $137,694 $272,687 $231,248 $424,759 $332,414 $369,199 $530,281 $181,885 $188,294 $192,843 $328,040 $327,251 $135,631 $91,933 $171,593 $177,986 $90,496 $106,001 $131,684 $136,428 $594,267 $648,271 $367,597 11. Cage replacement a. Number of bags = AQ/(3.5 ft/min G/C ratio)/(18 ft 2bag area) $7,559 $2,907 $5,757 $4,882 $8,968 $7,018 $7,795 $11,195 $3,840 $3,975 $4,071 $6,926 $6,909 $2,863 $1,941 $3,623 $3,758 $1,911 $2,238 $2,780 $2,880 $12,546 $13,686 $7,761 b. Cage replacement labor cost = bag replacement labor cost $39,231 $15,087 $29,879 $25,338 $46,542 $36,423 $40,454 $58,104 $19,930 $20,632 $21,130 $35,944 $35,858 $14,861 $10,073 $18,802 $19,502 $9,916 $11,615 $14,429 $14,949 $65,115 $71,032 $40,278 c. Cage replacement cost = Cage CRF x [single-cage cost (4.941+ 0.163 x 18 ft 2bag area) x (number of bags) x (525.4/317.4) + (cage replacement labor cost)] $40,673 $15,642 $30,977 $26,269 $48,252 $37,762 $41,941 $60,239 $20,662 $21,390 $21,907 $37,265 $37,175 $15,407 $10,443 $19,493 $20,219 $10,280 $12,042 $14,959 $15,498 $67,508 $73,643 $41,759

D. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x (labor + maintenance materials) $272,679 $133,245 $219,755 $195,131 $315,346 $255,727 $283,535 $384,830 $158,115 $162,222 $165,138 $251,777 $251,271 $121,680 $89,265 $156,901 $160,998 $104,932 $112,935 $129,394 $132,434 $417,519 $454,412 $278,543 2. Property taxes, insurance, and administration= 0.04 x TCI $792,467 $321,776 $610,140 $521,620 $934,984 $737,724 $816,301 $1,160,392 $416,176 $429,865 $439,583 $728,380 $726,696 $317,370 $224,026 $394,189 $407,846 $220,957 $254,076 $308,939 $319,072################ $812,879 3. Capital recovery = Equipment CRF x (TCI - bag replacement cost - cage replacement cost) $1,832,447 $744,862 $1,411,159 $1,206,623 $2,161,748 $1,705,957 $1,887,517 $2,682,580 $962,982 $994,612 $1,017,067 $1,684,365$1,680,474 $734,680 $518,997 $912,180 $943,734 $511,907 $588,432 $715,200 $738,614########################

E. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $6,106,049 $2,529,287 $4,796,688 $4,190,001 $7,197,122 $5,648,911 $6,556,674 $9,119,917 $3,144,042 $3,247,523 $3,320,988 $5,504,110$5,491,379######################################################################################## 2. ($/yr) / dscfm = ($/yr) / Q $33.82 $36.43 $34.88 $35.93 $33.60 $33.70 $35.22 $34.11 $34.28 $34.20 $34.15 $33.27 $33.28 $32.23 $31.63 $36.58 $36.49 $38.90 $37.36 $36.58 $36.45 $30.89 $31.67 $33.70 Sources: 1. Cost equations: Hospital/Medical/Infectious W aste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); and Dry Injection Fabric Filter Cost Memorandum (IV-B-32). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and W age Estimates 3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009. 4. Water cost: Air Compliance Advisor, version 7.5. 5. Compressed air cost: P2Pays.org. Energy Tips – Compressed Air. Compressed Air Tip Sheet #1. August 2004. 6. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey Elec(mw) 7699.18851 3123.42513 6166.13026 5507.470859107.27154 7041.13672 8780.4865 11972.18553732.39092 3863.25939 3956.16867 6717.09733 6700.9961 2218.406 1256.907 4092.103 4243.785 2168.018 2409.077 2987.971 3094.893 10375.94 12228.2 7845.395 Dust disposal cost ($/yr) $2,254 $911 $1,804 $1,610 $2,667 $1,370 $2,056 $109 $1,090 $1,128 $1,156 $1,966 $1,961 $27 $23 $197 $553 $934 $427 $1,566 $583 $14,116 $1,610 $4,958 Dust disposal unit cost ($/ton) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 Dust amount (tpy) 65.73 26.56 52.60 46.95 77.78 39.96 59.96 3.18 31.79 32.91 33.70 57.33 57.19 0.79 0.67 5.75 16.13 27.25 12.46 45.67 17.02 411.67 46.95 144.58

# Energy

**Recovery**

**Unit Selective Noncataly tic Reduction Costs** 

Facility Name Combustion Equipment Unit Heat Input Capacity (HI) Annual operating

hours (H) Exhaust gas

flow rate (Q) NOX 

# MMBtu/hr hr/yr dscfm lb/MMBtu

CACAPortlandCement Colton K-1 260.00 8322 69432.20373 0.28 CACAPortlandCement Colton K-2 260.00 8322 137503 0.28 CALehighSouthwestR eddingPlant In-Line Kiln/Raw Mill (S260) 294.29 8760 116607 0.28 FLCemexMiami Cement Kiln 485.00 7900 214185.2813 0.28 IALafargeBuffalo Kiln 1 356.50 7800 167620.3894 0.28 IALehighCementMaso nCity 302.203 294.29 8760 186169.0947 0.28 MDLehighCementUnio nBridge E02-001 1246.29 8322 267394.9167 0.28 MILafargeMidwestAlp ena 19 238.97 7540 91715.97758 0.28 MILafargeMidwestAlp ena 20 247.39 7540 94947.38966 0.28 MILafargeMidwestAlp ena 21 253.37 7540 97241.51133 0.28 MILafargeMidwestAlp ena 22 431.00 7540 165414.5284 0.28 MILafargeMidwestAlp ena 23 429.96 7540 165016.9553 0.28 PALafargeWhitehallPl ant Kiln 2 102.00 6000 68392 0.28 PALafargeWhitehallPl ant Kiln 3 102.00 5000 46357.27273 0.28 PALehighCementEvan sville 121 260.00 8760 86525.88582 0.28 PALehighCementEvan sville 122 260.00 8760 89749.61061 0.28 PALehighCementYork200 180.00 8760 45632.9 0.28 TXAshGroveMidlothia n Kiln 1 221.00 8322 53450.94828 0.28 TXAshGroveMidlothia n Kiln 2 217.00 8322 66401.85938 0.28 TXAshGroveMidlothia n Kiln 3 216.00 8322 68793.89928 0.28 TXHolcimMidlothianPl ant Kiln 1 294.29 6437 299660 0.28 TXHolcimMidlothianPl ant Kiln 2 294.29 6955 326891.75 0.28



# Facility/Unit ID

# UTHolcimDevilsSlide Kiln 1 294.29 7861.117647 185361.3333 0.28

# Urea solution

cost (U) Electricity

cost (EC) Water

cost (WC) Capital recovery factor, 20-yr equipment life, 7% interest (CRF) Cost Index - 2008 Cost Index -

1998 $/gal $/kWh $/1000 gal= [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6 $0.85 $0.07 $0.20 0.09439 575.4 390.6



# Parameters

# $0.85 $0.07 $0.20 0.09439 575.4 390.6

# Total Direct Capital Cost (DC) Indirect Installation Costs (IC) Other Capital

Costs (OC) $ $ $ = [$950/(MMBtu/hr)] x (HI) x [2,375 MMBtu/hr / HI]0.577

# x (0.66 + 0.85 x 45% NOX



# removal efficiency) x (1.2 retrofit factor) x (575.4/390.6) = 0.2 x DC = [0.173 x (DC + IC)] + (119.3 gal x U) $1,631,211 $326,242 $338,741 $1,631,211 $326,242 $338,741 $1,718,978 $343,796 $356,961 $2,123,465 $424,693 $440,933 $1,864,222 $372,844 $387,114 $1,718,978 $343,796 $356,961 $3,165,366 $633,073 $657,231 $1,574,048 $314,810 $326,874 $1,597,272 $319,454 $331,695 $1,613,485 $322,697 $335,061 $2,020,042 $404,008 $419,462 $2,017,986 $403,597 $419,035 $1,098,030 $219,606 $228,052 $1,098,030 $219,606 $228,052 $1,631,211 $326,242 $338,741 $1,631,211 $326,242 $338,741 $1,396,229 $279,246 $289,959 $1,522,840 $304,568 $316,243 $1,511,120 $302,224 $313,810 $1,508,170 $301,634 $313,198 $1,718,978 $343,796 $356,961 $1,718,978 $343,796 $356,961 

# Total Capital Investment (TCI)

# $1,718,978 $343,796 $356,961

# Total Capital

Investment Total Capital

Investment/dscfm Maintenance Reagent Electricity $ $/dscfm $/yr $/yr $/yr
= DC + IC + OC = $ / Q = 0.015 x TCI = (0.36 gal/hr) x H x U = kW[0.47 x NOX 

# x HI / 106

# ] / 9.5 x H x EC $2,296,194 $33.07 $34,443 $2,547 $2,002 $2,296,194 $16.70 $34,443 $2,547 $2,002 $2,419,734 $20.75 $36,296 $2,681 $2,386 $2,989,091 $13.96 $44,836 $2,417 $3,546 $2,624,180 $15.66 $39,363 $2,387 $2,573 $2,419,734 $13.00 $36,296 $2,681 $2,386 $4,455,671 $16.66 $66,835 $2,547 $9,597 $2,215,731 $24.16 $33,236 $2,307 $1,667 $2,248,422 $23.68 $33,726 $2,307 $1,726 $2,271,243 $23.36 $34,069 $2,307 $1,768 $2,843,512 $17.19 $42,653 $2,307 $3,007 $2,840,619 $17.21 $42,609 $2,307 $3,000 $1,545,689 $22.60 $23,185 $1,836 $566 $1,545,689 $33.34 $23,185 $1,530 $472 $2,296,194 $26.54 $34,443 $2,681 $2,108 $2,296,194 $25.58 $34,443 $2,681 $2,108 $1,965,434 $43.07 $29,482 $2,681 $1,459 $2,143,651 $40.11 $32,155 $2,547 $1,702 $2,127,154 $32.03 $31,907 $2,547 $1,671 $2,123,002 $30.86 $31,845 $2,547 $1,663 $2,419,734 $8.07 $36,296 $1,970 $1,753 $2,419,734 $7.40 $36,296 $2,128 $1,894 

# Direct A**nnual Costs**

# $2,419,734 $13.05 $36,296 $2,406 $2,141

# Indirect Capital Costs

Water Capital recovery $/yr $/yr $/yr ($/yr) / dscfm = (1.62 gal/hr) x H x WC = CRF x TCI = Direct Annual Costs + Indirect Annual Costs = ($/yr) / Q
$2,696 $216,744 $258,432 $3.72 $2,696 $216,744 $258,432 $1.88 $2,838 $228,406 $272,606 $2.34 $2,560 $282,149 $335,508 $1.57 $2,527 $247,704 $294,554 $1.76 $2,838 $228,406 $272,606 $1.46 $2,696 $420,584 $502,259 $1.88 $2,443 $209,149 $248,803 $2.71 $2,443 $212,235 $252,438 $2.66 $2,443 $214,389 $254,976 $2.62 $2,443 $268,407 $318,817 $1.93 $2,443 $268,134 $318,494 $1.93 $1,944 $145,902 $173,434 $2.54 $1,620 $145,902 $172,709 $3.73 $2,838 $216,744 $258,814 $2.99 $2,838 $216,744 $258,814 $2.88 $2,838 $185,523 $221,982 $4.86 $2,696 $202,346 $241,445 $4.52 $2,696 $200,788 $239,610 $3.61 $2,696 $200,396 $239,148 $3.48 $2,086 $228,406 $270,510 $0.90 $2,253 $228,406 $270,978 $0.83 

# Total A**nnual Costs** Total cost

# $2,547 $228,406 $271,795 $1.47

# Elec Water

Mw gal/yr

3.00E+01 13,481,640.00 

# 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110). 3.00E+01 13,481,640.00 

# 3. Electricity cost: Energy

Information Administration. Average Industrial Retail Price of Electricity: October 2009. 3.57E+01 14,191,200.00 

# Sources: 5.31E+01 12,798,000.00 

# 1. Cost equations, urea solution cost: OAQPS Control Cost Manual. Section 4.2: NO 3.85E+01 12,636,000.00 

# 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110). 3.57E+01 14,191,200.00 

# 3. Electricity cost: Energy

Information Administration. Average Industrial Retail Price of Electricity: October 2009. 1.44E+02 13,481,640.00
2.50E+01 12,214,800.00
2.58E+01 12,214,800.00
2.65E+01 12,214,800.00
4.50E+01 12,214,800.00
4.49E+01 12,214,800.00 8.48E+00 9,720,000.00 

# 4. Water cost: Air Compliance Advisor, version 7.5. 7.06E+00 8,100,000.00 

# 5. NOX 

# removal efficiency: Clean Air Technology Center. EPA Technical Bulletin: Nitrogen Oxides (NO 3.16E+01 14,191,200.00 

# November 1999. 3.16E+01 14,191,200.00 2.18E+01 14,191,200.00
2.55E+01 13,481,640.00
2.50E+01 13,481,640.00 2.49E+01 13,481,640.00 2.62E+01 10,427,940.00 2.84E+01 11,267,100.00

# 3.20E+01 12,735,010.59

# 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110). 3. Electricity

cost: Energy

Information Administration. Average Industrial Retail Price of Electricity: October 2009.
1. Cost equations, urea solution cost: OAQPS Control Cost Manual. Section 4.2: NOX 

# Post-Combustion, Chapter 1: Selective Noncataly tic Reduction. 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110). 3. Electricity

cost: Energy

Information Administration. Average Industrial Retail Price of Electricity: October 2009.

4. Water cost: Air Compliance Advisor, version 7.5. removal efficiency: Clean Air Technology Center. EPA Technical Bulletin: Nitrogen Oxides (NOX

# )--Why and How They

Are Controlled. 456/F-99-006R.

# 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110).

Post-Combustion, Chapter 1: Selective Noncataly tic Reduction. 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110).

)--Why and How They

Are Controlled. 456/F-99-006R.

# Energy

**Recovery**

**Unit Incremental Control Model Costs**

Facility name Combustion

equipment Annual

operating hours (H) Exhaust gas

flow rate to FF (Qff) Exhaust gas

flow rate (Q) Unc. HCl

concentration (HClu)* hr/yr acfm dscfm ppmvd

Used for bag replacement only ALNationalCement Ragland Kiln 7920 290674.23 180543 6.630095546 CACAPortlandCem entColton K-1 8322 111785.848 69432.20373 0.96417092 CACAPortlandCem entColton K-2 8322 221379.83 137503 0.96417092 CALehighSouthwest ReddingPlant In-Line Kiln/Raw Mill

(S260) 8760 181037.4742 116607 3 FLCemexMiami Cement Kiln 7900 294945.7165 214185.2813 3 IALafargeBuffalo Kiln 1 7800 294945.7165 167620.3894 3 IALehighCementMa sonCity 302.203 8760 294945.7165 186169.0947 3 MDLehighCementU nionBridge E02-001 8322 430528.3333 267394.9167 6.630095546 MILafargeMidwestAl pena 19 7540 155834.7145 91715.97758 30.77905791 MILafargeMidwestAl pena 20 7540 161325.2101 94947.38966 30.77905791 MILafargeMidwestAl pena 21 7540 165223.1547 97241.51133 30.77905791 MILafargeMidwestAl pena 22 7540 281056 165414.5284 30.77905791 MILafargeMidwestAl pena 23 7540 280380.4831 165016.9553 30.77905791 PALafargeWhitehall Plant Kiln 2 6000 100715.0685 68392 3 PALafargeWhitehall Plant Kiln 3 5000 100715.0685 46357.27273 3 PALehighCementEv ansville 121 8760 151854 86526 3 PALehighCementEv ansville 122 8760 151854.3085 89749.61061 3 PALehighCementY ork 200 8760 294945.7165 45632.9 0.399364282 TXAshGroveMidloth ian Kiln 1 8322 87474.97499 53450.94828 2.101 TXAshGroveMidloth ian Kiln 2 8322 101511.5234 66401.85938 0.595 TXAshGroveMidloth ian Kiln 3 8322 101162.2011 68793.89928 0.472 TXHolcimMidlothian Plant Kiln 1 6437 294945.7165 299660 3



# Facility/Unit ID

# TXHolcimMidlothian

Plant Kiln 2 6955 294945.7165 326891.75 3 UTHolcimDevilsSlid e Kiln 1 7861 294945.7165 185361.3333 3

# Cont. HCl

concentration (HClc)** Operating

labor rate (LR) Wastewater (blowdown) flow (B) Caustic

cost (CC) Sewage

disposal cost (SDC) Water cost

(WC) Lime cost

(LC) Sodium bicarbonate cost (SBC) ppmvd $/hr gpm $/ton $/1,000 gal $/1,000 gal $/ton $/ton

6.630095546 

# $34.60 0.217 $357 $3.80 $0.20 $95 $440

0.96417092 

# $34.60 0.012 $357 $3.80 $0.20 $95 $440

0.96417092 

# $34.60 0.024 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.063 $357 $3.80 $0.20 $95 $440 3 

# $34.60 0.117 $357 $3.80 $0.20 $95 $440 3 

# $34.60 0.091 $357 $3.80 $0.20 $95 $440 3 

# $34.60 0.101 $357 $3.80 $0.20 $95 $440

6.630095546 

# $35.60 0.322 $357 $3.80 $0.20 $95 $440

30.77905791 

# $36.60 0.512 $357 $3.80 $0.20 $95 $440

30.77905791 

# $37.60 0.530 $357 $3.80 $0.20 $95 $440

30.77905791 

# $38.60 0.543 $357 $3.80 $0.20 $95 $440

30.77905791 

# $39.60 0.924 $357 $3.80 $0.20 $95 $440

30.77905791 

# $40.60 0.922 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.037 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.025 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.047 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.049 $357 $3.80 $0.20 $95 $440

0.399364282 

# $34.60 0.003 $357 $3.80 $0.20 $95 $440

2.101 

# $35.60 0.020 $357 $3.80 $0.20 $95 $440

0.595 

# $36.60 0.007 $357 $3.80 $0.20 $95 $440

0.472 

# $37.60 0.006 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.163 $357 $3.80 $0.20 $95 $440

# 3 

# $34.60 0.178 $357 $3.80 $0.20 $95 $440

3 

# $34.60 0.101 $357 $3.80 $0.20 $95 $440

# Dust disposal

cost (DDC) Activated

carbon cost (ACC) Natural gas

cost(NGC) Electricity

cost (EC) Total bag cost $/ton $/lb $/1,000 ft3 $/kWh Bag CRF, 2-yr life, 7% interest Cage CRF, 4-yr life, 7% interest $/yr

$42.14 $1.38 $9.58 $0.07 0.55309 0.29523 $406,504 $42.14 $1.38 $9.58 $0.07 0.55309 0.29523 $156,331 $43.14 $1.38 $9.58 $0.07 0.55309 0.29523 $309,597 $42.14 $1.38 $9.58 $0.07 0.55309 0.29523 $253,179 $42.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478 $42.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478 $42.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478 $43.14 $1.38 $9.58 $0.07 0.55309 0.29523 $602,089 $44.14 $1.38 $9.58 $0.07 0.55309 0.29523 $217,933 $45.14 $1.38 $9.58 $0.07 0.55309 0.29523 $225,611 $46.14 $1.38 $9.58 $0.07 0.55309 0.29523 $231,063 $47.14 $1.38 $9.58 $0.07 0.55309 0.29523 $393,053 $48.14 $1.38 $9.58 $0.07 0.55309 0.29523 $392,109 $43.14 $1.38 $9.58 $0.07 0.55309 0.29523 $140,849 $44.14 $1.38 $9.58 $0.07 0.55309 0.29523 $140,849 $45.14 $1.38 $9.58 $0.07 0.55309 0.29523 $212,366 $46.14 $1.38 $9.58 $0.07 0.55309 0.29523 $212,366 $47.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478 $48.14 $1.38 $9.58 $0.07 0.55309 0.29523 $122,333 $49.14 $1.38 $9.58 $0.07 0.55309 0.29523 $141,963 $50.14 $1.38 $9.58 $0.07 0.55309 0.29523 $141,474 $48.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478 Capital recovery

factors

= [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life

# $49.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478

$50.14 $1.38 $9.58 $0.07 0.55309 0.29523 $412,478

# Bag replacement

labor cost Total cage

cost Cage replacement labor cost Urea solution

cost (U) Caustic Sewage disposal Makeup

water $/yr $/yr $/yr $/gal = HCl x (3.117E
9) x Q x H x CC = B x (60

min/hr) x H x SDC = B x (60

min/hr) x H x WC $23,946 $26,516 $23,946 $0.85 $10,535 $392 $21 $9,209 $10,197 $9,209 $0.85 $619 $23 $1 $18,237 $20,195 $18,237 $1.85 $1,226 $46 $2 $14,914 $16,515 $14,914 $0.85 $3,405 $127 $7 $24,298 $26,906 $24,298 $0.85 $5,641 $210 $11 $24,298 $26,906 $24,298 $0.85 $4,359 $162 $9 $24,298 $26,906 $24,298 $1.85 $5,437 $202 $11 $36,492 $39,576 $36,492 $2.85 $16,395 $610 $32 $13,580 $14,435 $13,580 $3.85 $23,653 $881 $46 $14,442 $15,057 $14,442 $4.85 $24,487 $912 $48 $15,185 $15,537 $15,185 $5.85 $25,078 $934 $49 $26,500 $26,626 $26,500 $6.85 $42,660 $1,588 $84 $27,103 $26,759 $27,103 $7.85 $42,558 $1,585 $83 $8,297 $9,187 $8,297 $8.85 $1,368 $51 $3 $8,297 $9,187 $8,297 $9.85 $773 $29 $2 $12,510 $13,852 $12,510 $10.85 $2,527 $94 $5 $12,510 $13,852 $12,510 $11.85 $2,621 $98 $5 $24,298 $26,906 $24,298 $12.85 $177 $7 $0 $7,415 $8,041 $7,415 $13.85 $1,039 $39 $2 $8,846 $9,403 $8,846 $14.85 $365 $14 $1 $9,056 $9,442 $9,056 $15.85 $300 $11 $1 $24,298 $26,906 $24,298 $6.85 $6,431 $239 $13 Increase Caustic Flow

# $24,298 $26,906 $24,298 $7.85 $7,580 $282 $15 $24,298 $26,906 $24,298 $8.85 $4,858 $181 $10

# Makeup lime Dust disposal

$/yr ($/yr) / dscfm $/yr = Caustic + Sewage disposal + Makeup water = ($/yr) / Q = (2.4E-7 lb/dscf) x HCl x Q x (1 ton/2000 lb) x (60 min/hr) x H x LC = HCl x Q x (60 min/hr) x (2.86E-7 lb/dscf) x (1 ton/2,000 lb) x H x DDC = Makeup lime + Dust disposal $10,948 $0.06 $6,485 $3,428 $9,912 $643 $0.01 $381 $201 $582 $1,274 $0.01 $755 $408 $1,163 $3,539 $0.03 $2,096 $1,108 $3,204 $5,862 $0.027 $3,472 $1,835 $5,307 $4,530 $0.027 $2,683 $1,418 $4,101 $5,650 $0.03 $3,346 $1,769 $5,115 $17,038 $0.06 $10,092 $5,461 $15,552 $24,580 $0.27 $14,559 $8,061 $22,620 $25,447 $0.27 $15,072 $8,534 $23,606 $26,061 $0.27 $15,436 $8,934 $24,370 $44,332 $0.27 $26,258 $15,527 $41,784 $44,226 $0.27 $26,195 $15,818 $42,012 $1,422 $0.02 $842 $456 $1,298 $803 $0.02 $476 $263 $739 $2,626 $0.03 $1,555 $881 $2,436 $2,724 $0.03 $1,613 $934 $2,547 $184 $0.00 $109 $65 $174 $1,079 $0.02 $639 $386 $1,025 $380 $0.01 $225 $139 $364 $312 $0.00 $185 $116 $301 $6,683 $0.02 $3,958 $2,390 $6,348Total cost **Increase Lime Flow** Total cost Increase Caustic Flow

# $7,877 $0.02 $4,665 $2,876 $7,541

$5,048 $0.03 $2,990 $1,881 $4,871

# Makeup NaHCO3 

# Dust disposal

($/yr) / dscfm $/yr = ($/yr) / Q = (2.73E-7 lb/dscf x HCl x Q) x

(1 ton/2000 lb) x (60 min/hr) x H

x SBC = [(HCl x Q x 60 min/hr x 2.10E-7

lb/dscf)] x (1 ton/2,000 lb) x H x

DDC = Makeup NaHCO3 + Dust disposal $0.05 $34,163 $2,517 $36,680 $0.01 $2,008 $148 $2,156 $0.01 $3,976 $300 $4,276 $0.03 $11,043 $814 $11,857 $0.02 $18,293 $1,348 $19,640 $0.02 $14,134 $1,041 $15,176 $0.03 $17,631 $1,299 $18,930 $0.06 $53,166 $4,010 $57,176 $0.25 $76,702 $5,919 $82,621 $0.25 $79,405 $6,266 $85,671 $0.25 $81,323 $6,560 $87,883 $0.25 $138,337 $11,401 $149,737 $0.25 $138,004 $11,615 $149,619 $0.02 $4,436 $335 $4,771 $0.02 $2,506 $193 $2,699 $0.03 $8,194 $647 $8,841 $0.03 $8,500 $686 $9,185 $0.00 $575 $47 $623 $0.02 $3,368 $283 $3,651 $0.01 $1,185 $102 $1,287 $0.00 $974 $85 $1,059 $0.02 $20,853 $1,755 $22,608 **Increase NaHCO3 Flow** Total Cost Total cost

# $0.02 $24,579 $2,112 $26,690

$0.03 $15,753 $1,381 $17,134

# Activated carbon Dust disposal

($/yr) / dscfm $/yr ($/yr) / dscfm = ($/yr) / Q = (1.27E-3) x Q x

H x ACC = (1.27E-3) x Q x (1

ton/2,000 lb) x H x DDC= Activated carbon + Dust disposal = ($/yr) /

Q $0.20 $2,506,044 $38,263 $2,544,306 $14.09 $0.03 $1,012,678 $15,462 $1,028,140 $14.81 $0.03 $2,005,500 $31,347 $2,036,847 $14.81 $0.10 $1,790,241 $27,334 $1,817,575 $15.59 $0.09 $2,965,511 $45,278 $3,010,789 $14.06 $0.09 $2,291,418 $34,986 $2,326,403 $13.88 $0.10 $2,858,212 $43,640 $2,901,852 $15.59 $0.21 $3,899,992 $60,959 $3,960,950 $14.81 $0.90 $1,211,990 $19,383 $1,231,373 $13.43 $0.90 $1,254,692 $20,521 $1,275,213 $13.43 $0.90 $1,285,008 $21,482 $1,306,490 $13.44 $0.91 $2,185,887 $37,334 $2,223,222 $13.44 $0.91 $2,180,634 $38,035 $2,218,668 $13.45 $0.07 $719,183 $11,241 $730,424 $10.68 $0.06 $406,229 $6,497 $412,725 $8.90 $0.10 $1,328,413 $21,726 $1,350,139 $15.60 $0.10 $1,377,906 $23,035 $1,400,941 $15.61 $0.01 $700,592 $11,966 $712,558 $15.61 $0.07 $779,589 $13,598 $793,187 $14.84 $0.02 $968,480 $17,243 $985,723 $14.84 $0.02 $1,003,368 $18,228 $1,021,596 $14.85 $0.08 $3,380,610 $58,965 $3,439,575 $11.48 Total cost **Increase Carbon Flow** Total Cost

# $0.08 $3,984,592 $70,943 $4,055,535 $12.41

$0.09 $2,553,796 $46,394 $2,600,190 $14.03

# Fan electricity $/yr ($/yr) / dscfm = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x (lbmole/385 ft3

# ) x (ft3

# /1,000 Btu) x (Q/0.9) x (60 min/hr) x H x NGC = ($/yr) / Q = 0.746 x (0.0205 x Q) x H x EC $2,163,287 $11.98 $1,460,747 $874,172 $12.59 $590,280 $1,731,204 $12.59 $1,168,985 $1,545,386 $13.25 $1,043,513 $2,559,912 $11.95 $1,728,566 $1,978,016 $11.80 $1,335,644 $2,467,289 $13.25 $1,666,022 $3,366,582 $12.59 $2,273,265 $1,046,224 $11.41 $706,457 $1,083,085 $11.41 $731,347 $1,109,255 $11.41 $749,018 $1,886,919 $11.41 $1,274,131 $1,882,384 $11.41 $1,271,069 $620,819 $9.08 $419,204 $350,668 $7.56 $236,787 $1,146,723 $13.25 $774,318 $1,189,447 $13.25 $803,167 $604,770 $13.25 $408,368 $672,963 $12.59 $454,415 $836,019 $12.59 $564,517 $866,136 $12.59 $584,853 $2,918,238 $9.74 $1,970,523

Natural gas **Increase Natural Gas**

# $3,439,612 $10.52 $2,322,578 $2,204,509 $11.89 $1,488,581

# Pump electricity Bag replacement $/yr ($/yr) /

dscfm =0.746 x (0.00267 x Q + 4.554) x H x EC = Fan electricity + pump electricity = ($/yr) / Q = Bag CRF x [(total bag cost) + (bag

replacement labor cost)] $192,051 $1,652,798 $9.15 $238,079 $78,769 $669,049 $9.64 $91,559 $154,142 $1,323,127 $9.62 $181,323 $137,899 $1,181,412 $10.13 $148,280 $226,928 $1,955,494 $9.13 $241,577 $175,730 $1,511,373 $9.02 $241,577 $218,977 $1,885,000 $10.13 $241,577 $297,967 $2,571,232 $9.62 $353,194 $93,723 $800,179 $8.72 $128,048 $96,965 $828,312 $8.72 $132,772 $99,266 $848,284 $8.72 $136,197 $167,659 $1,441,790 $8.72 $232,051 $167,260 $1,438,329 $8.72 $231,863 $55,960 $475,165 $6.95 $82,491 $31,975 $268,761 $5.80 $82,491 $102,838 $877,156 $10.14 $124,377 $106,596 $909,763 $10.14 $124,377 $55,175 $463,543 $10.16 $241,577 $61,073 $515,488 $9.64 $71,762 $75,413 $639,931 $9.64 $83,411 $78,062 $662,915 $9.64 $83,257 $258,109 $2,228,632 $7.44 $241,577 **Increase Scrubber Horsepower**Total cost

# $304,080 $2,626,658 $8.04 $241,577

$195,663 $1,684,244 $9.09 $241,577

# Cage replacement $/yr ($/yr) / dscfm $/yr ($/yr)/dscfm

= Cage CRF x [(total cage cost) + (cage replacement labor cost)] = Bag replacement + Cage replacement = ($/yr) / Q = (0.36 gal/hr) x H x U = ($/yr) / Q $14,898 $252,976 $1.40 $2,424 $0.01 $5,729 $97,288 $1.40 $2,547 $0.04 $11,346 $192,669 $1.40 $5,542 $0.04 $9,279 $157,558 $1.35 $2,681 $0.02 $15,117 $256,694 $1.20 $2,417 $0.01 $15,117 $256,694 $1.53 $2,387 $0.01 $15,117 $256,694 $1.38 $5,834 $0.03 $22,458 $375,651 $1.40 $8,538 $0.03 $8,271 $136,319 $1.49 $10,450 $0.11 $8,709 $141,481 $1.49 $13,165 $0.14 $9,070 $145,267 $1.49 $15,879 $0.16 $15,684 $247,736 $1.50 $18,594 $0.11 $15,902 $247,765 $1.50 $21,308 $0.13 $5,162 $87,653 $1.28 $19,116 $0.28 $5,162 $87,653 $1.89 $17,730 $0.38 $7,783 $132,160 $1.53 $34,217 $0.40 $7,783 $132,160 $1.47 $37,370 $0.42 $15,117 $256,694 $5.63 $40,524 $0.89 $4,563 $76,325 $1.43 $41,493 $0.78 $5,388 $88,799 $1.34 $44,489 $0.67 $5,461 $88,718 $1.29 $47,485 $0.69 $15,117 $256,694 $0.86 $15,874 $0.05 **Increase NOX Reagent** Reagent **Improve FF Performance** Total cost

# $15,117 $256,694 $0.79 $19,655 $0.06 $15,117 $256,694 $1.38 $25,046 $0.14

# Secondary IMPACTS

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates. Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry Injection Fabric Filter Cost Memorandum (IV-B-32); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment

and Wage Estimates. 3. Lime cost: U.S. Geological Survey. Mineral Commodity Summaries 2008. Hydrated Lime Average Value, 2007. 4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey

. 5. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008. 6. Electricity

cost: Energy

Information Administration. Average Industrial Retail Price of Electricity: October 2009.

7. Water cost, sewage disposal cost: Air Compliance Advisor, version 7.5.

# 8. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information from Norit, an activated carbon vendor.

# 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May

2008 National Industry-Specific Occupational Employment 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry Injection Fabric Filter Cost 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment

3. Lime cost: U.S. Geological Survey. Mineral Commodity Summaries 2008. Hydrated Lime Average Value, 2007.

6. Electricity

cost: Energy

Information Administration. Average Industrial Retail Price of Electricity: October 2009.

# 8. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information

# 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry

Injection Fabric Filter Cost

# Recording lime/carbon flow, min/4-hr period Annual operating hours, hr/yr (H) Operating labor wage

rate, $/hr (LR)
CACAPortlandCementColton K-1 

# 5 8,322 34.6 CACAPortlandCementColton K-2 

# 5 8,322 34.6 CALehighSouthwestReddingPl ant In-Line Kiln/Raw Mill (S260) 

# 5 8,760 34.6 FLCemexMiami Cement Kiln 

# 5 7,900 34.6 IALafargeBuffalo Kiln 1 

# 5 7,800 34.6 IALehighCementMasonCity 302.203 

# 5 8,760 34.6 MDLehighCementUnionBridgeE02-001 

# 5 8,322 34.6 MILafargeMidwestAlpena 19 

# 5 7,540 34.6 MILafargeMidwestAlpena 20 

# 5 7,540 34.6 MILafargeMidwestAlpena 21 

# 5 7,540 34.6 MILafargeMidwestAlpena 22 

# 5 7,540 34.6 MILafargeMidwestAlpena 23 

# 5 7,540 34.6 PALafargeWhitehallPlant Kiln 2 

# 5 6,000 34.6 PALafargeWhitehallPlant Kiln 3 

# 5 5,000 34.6 PALehighCementEvansville 121 

# 5 8,760 34.6 PALehighCementEvansville 122 

# 5 8,760 34.6 PALehighCementYork 200 

# 5 8,760 34.6 TXAshGroveMidlothian Kiln 1 

# 5 8,322 34.6 TXAshGroveMidlothian Kiln 2 

# 5 8,322 34.6 TXAshGroveMidlothian Kiln 3 

# 5 8,322 34.6 TXHolcimMidlothianPlant Kiln 1 

# 5 6,437 34.6 TXHolcimMidlothianPlant Kiln 2 

# 5 6,955 34.6 UTHolcimDevilsSlide Kiln 1 

# 5 7,861 34.6 FacilityID UnitID Input Parameters

# Operating labor ($/yr) Overhead ($/yr) Total Annual Cost ($/yr)

= (5 min to record lime/carbon flow/4-hr period) x (1 hr/60 min) x H x LR = 0.6 x (labor + maintenance materials) =Operating labor + Overhead
$6,000 $3,600 $9,600 $6,000 $3,600 $9,600 $6,300 $3,800 $10,100 $5,700 $3,400 $9,100 $5,600 $3,400 $9,000 $6,300 $3,800 $10,100 $6,000 $3,600 $9,600 $5,400 $3,200 $8,600 $5,400 $3,200 $8,600 $5,400 $3,200 $8,600 $5,400 $3,200 $8,600 $5,400 $3,200 $8,600 $4,300 $2,600 $6,900 $3,600 $2,200 $5,800 $6,300 $3,800 $10,100 $6,300 $3,800 $10,100 $6,300 $3,800 $10,100 $6,000 $3,600 $9,600 $6,000 $3,600 $9,600 $6,000 $3,600 $9,600 $4,600 $2,800 $7,400 $5,000 $3,000 $8,000 $5,700 $3,400 $9,100

# Monitoring Costs

**Parameters/Costs Equation**  **FF WS**  **SNCR Bag leak**  **detector CO** 

**CEMS HCl** 

**CEMS PM CEMS**  **Hg CEMS**  **Multi**

**metal CEMS**  **Dioxin or Hg**

**sorbent trap biweekly**  **monitoring**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 2006 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 c. 1997 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 d. 1993 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 e. 1992 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 4. Operating labor wage rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) = [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 B. Total Capital Investment, $ (TCI) 1. Planning $700 $700 $700 $800 $4,000 $3,300 $900 $3,300 2. Select type of equipment $400 $400 $400 $4,500 $10,000 $16,100 $12,200 $16,100 3. Provide support facilities $1,500 $1,500 $1,500 $500 $20,600 $20,600 $500 $20,600 4. Purchased equipment cost (PEC) $13,000 $19,300 $5,300 $14,100 $48,400 $51,900 $73,500$109,900 5. Install and check equipment $1,000 $1,000 $1,000 $4,800 $18,200 $19,300 $19,500 $21,500 6. Perf. spec. tests (certif.) $700 $700 $700 $0 $15,700 $12,800 $35,500 $42,300 7. Prepare QA/QC plan $700 $700 $700 $800 $17,500 $17,500 $15,400 $17,500 8. Total capital cost = Planning + selecting equipment + support facilities + PEC + installation + perf. spec. tests + QA/QC plan $18,000 $24,300 $10,300 $25,500$134,000 $142,000 $158,000$231,000 $230,000 $115,000

C. Annual Costs, $/yr 1. Operating labor = (5 min to record lime/carbon flow/4-hr period) x (1 hr/60 min) x H x LR 2. Maintenance materials = 0.02 x TCI $400 $500 $200 3. Operation & maintenance = Day-to-day activities + annual RATA + CGA + annual QA + O&M review and update $6,000 $27,600 $24,600 $27,300 $78,100
4. Recordkeeping and reporting = $1,000 x (525.4/386.5) $1,500 $1,500 $1,500 $200 $1,200 $1,600 $6,300 $1,600 5. Overhead = 0.6 x (labor + maintenance materials) $200 $300 $100 6. Property taxes, insurance, and administration = 0.04 x TCI $700 $1,000 $400 7. Capital recovery = CRF x TCI $1,700 $2,300 $1,000 $3,500 $12,600 $20,200 $22,500 $32,900 8. Total annual cost = Operating labor + maintenance materials + recordkeeping and reporting + overhead + property taxes, insurance, and administration + capital recovery $4,500 $5,600 $3,200 $9,700 $41,400 $46,400 $56,100$112,600 $63,300 $41,500 **Al l model sizes** 

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers). Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Monitoring Costs

**Parameters/Costs**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 b. 2006 c. 1997 d. 1993 e. 1992 4. Operating labor wage rate, $/hr (LR) 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) B. Total Capital Investment, $ (TCI) 1. Planning 2. Select type of equipment 3. Provide support facilities 4. Purchased equipment cost (PEC) 5. Install and check equipment 6. Perf. spec. tests (certif.) 7. Prepare QA/QC plan 8. Total capital cost

C. Annual Costs, $/yr 1. Operating labor 2. Maintenance materials 3. Operation & maintenance
4. Recordkeeping and reporting 5. Overhead 6. Property taxes, insurance, and administration 7. Capital recovery 8. Total annual cost **AC I**  **AC I** 

ALNational CementRag land CACAPortla

ndCementC olton CACAPortlan

dCementColt on CALehighSo

uthwestReddi ngPlant FLCemexMia

mi IALafargeBuf

falo IALehighCe

mentMasonC ity MDLehighCe

mentUnionBri dge MILafargeMi

dwestAlpenaMILafargeMi

dwestAlpenaMILafargeMi

dwestAlpenaMILafargeMi

dwestAlpenaMILafargeMi

dwestAlpenaPALafargeW

hitehallPlant

Kiln K-1 K-2 In-Line Kiln/Raw Mill (S260) Cement Kiln Kiln 1 302.203 E02-001 19 20 21 22 23 Kiln 2 

# 5 5 5 5 5 5 5 5 5 5 5 5 5 5
7920 8322 8322 8760 7900 7800 8760 8322 7540 7540 7540 7540 7540 6000 

# 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

$5,700 $6,000 $6,000 $6,300 $5,700 $5,600 $6,300 $6,000 $5,400 $5,400 $5,400 $5,400 $5,400 $4,300

$3,400 $3,600 $3,600 $3,800 $3,400 $3,400 $3,800 $3,600 $3,200 $3,200 $3,200 $3,200 $3,200 $2,600

$9,100 $9,600 $9,600 $10,100 $9,100 $9,000 $10,100 $9,600 $8,600 $8,600 $8,600 $8,600 $8,600 $6,900

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers). Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Monitoring Costs

**Parameters/Costs**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 b. 2006 c. 1997 d. 1993 e. 1992 4. Operating labor wage rate, $/hr (LR) 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) B. Total Capital Investment, $ (TCI) 1. Planning 2. Select type of equipment 3. Provide support facilities 4. Purchased equipment cost (PEC) 5. Install and check equipment 6. Perf. spec. tests (certif.) 7. Prepare QA/QC plan 8. Total capital cost

C. Annual Costs, $/yr 1. Operating labor 2. Maintenance materials 3. Operation & maintenance
4. Recordkeeping and reporting 5. Overhead 6. Property taxes, insurance, and administration 7. Capital recovery 8. Total annual cost PALafargeW hitehallPlant PALehighCe

mentEvansvil le PALehighCe

mentEvansvil le PALehighCe

mentYork TXAshGrove

Midlothian TXAshGrove

Midlothian TXAshGrove

Midlothian TXHolcimMid

lothianPlant TXHolcimMid

lothianPlant UTHolcimDe

vilsSlide

Kiln 3 121 122 200 Kiln 1 Kiln 2 Kiln 3 Kiln 1 Kiln 2 Kiln 1



# 5 5 5 5 5 5 5 5 5 5
5000 8760 8760 

# 8760 8322 8322 8322 6437 6955 7861.118 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

$3,600 $6,300 $6,300 $6,300 $6,000 $6,000 $6,000 $4,600 $5,000 $5,700

$2,200 $3,800 $3,800 $3,800 $3,600 $3,600 $3,600 $2,800 $3,000 $3,400

$5,800 $10,100 $10,100 $10,100 $9,600 $9,600 $9,600 $7,400 $8,000 $9,100

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers). Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Stack Testing Costs **Parameters/Costs Equation**  **Values** A. Parameters 1. Cost index a. 2008 575.4 d. 1992 358.2 B. Testing Costs, $ 1. Method 5 (PM) = $8,000 x (575.4/358.2) $12,000 2. Method 9 (opacity) = $1,000 x (575.4/358.2) + $1,500 $2,500 3. Method 10 (CO) = $4,000 x (575.4/358.2) + $1,000 $7,000 4. Method 26 (HCl) = $5,000 x (575.4/358.2) $7,000 5. Method 29 (metals) = $8,000 x (575.4/358.2) + $2,000 $14,000 6. Method 23 (CDD/CDF) = $21,000 x (575.4/358.2) - $5,000 $26,000 7. Method 7E (NOX

# ) = $5,000 x (575.4/358.2) $7,000 8. Method 6C (SO2

# ) = $5,000 x (575.4/358.2) $7,000 Note: 1. Initial testing costs to be annualized over 15 years at 7% interest. 2. Testing costs have been rounded to the nearest $1,000 (except for opacity) to be consistent with level of rounding in original costs; costs also adjusted based on additional information from EPA. 3. Multiple test costs adjusted by 2/3 in nationwide cost estimates to account for travel, accommodations, methods/sampling trains, etc. common to the tests. Sources: 1. Memorandum from R. Segall, EPA/EMB, to R. Copland, EPA/SDB. October 14, 1992. Medical Waste Incinerator Study: Emission Measurement and Continuous Monitoring. (II-B-89) 2. E-mail from Jason Dewees, EPA, to Peter Westlin, EPA. August 20, 2008. Monitoring Options for SNCR & Test Cost Questions. 3. E-mail from Jason Dewees, EPA, to Mary Johnson, EPA. August 20, 2008. Re: Monitoring Options for SNCR & Test Cost Questions.

**CRF (15 yr, 7%): 0.10979** 

# Initial Test annualized (TAC) **An nual PM, HCl, opacity;**  **$14,333 An** **nual everything except PM, Hg, HCl, and opacity $40,667**  $4,465 **An nual PM, HCl, CO, Nox, SO2, opacity:**  **$28,333 Al** **l pollutants: $55,000** 

# Cost Factor (in 2008$) **Reference/Note Year of Costs** 



# Advanced Combustion Controls (Linkageless Boiler Management System) -- cost is per boiler - TCI LBMS costs are based on a 2008 quote provided to the U.S. Department of Energy. The installed cost for a LBMS on a 20 mmBtu/hr unit was are $19,127. The DOE noted that costs are relatively fixed, regardless of the size of the unit. Assumed to represent $2008, since that was the year the quote was obtained.

**Activated Carbon Injection** Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Packed Scrubber** Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Secondary Chamber/Afterburner Retrofit** Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Selective Non-Catalytic Reduction** Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Catalytic Oxidizer** Used catalytic oxidizer costing for all sizes,though some fell outside the appropriate sizerange for the equation. Originally $2004Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534] 19,127 $

**Fabric Filter**

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]
EPA Air Pollution Control Cost Manual, Sixth Edition EPA 452/B-02- 001Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]
Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]