**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM A - GENERAL INFORMATION**

**Parent Company Information** Parent Company General Shale Brick, Inc Street Address- Line 1 3015 Bristol Highway Street Address- Line 2 City Johnson City State TN Zip code 37601 Mailing Address (if different)- Line 1 PO Box 3547 Mailing Address (if different)- Line 2 City Johnson City State TN Zip code 37602 Number of Employees in Parent Company >500 Dun and Bradstreet number 79-3112848

**Facility Information**
Facility 1 Facility 2 Facility 3 Facility 4 Facility 5 Facility 6 Facility 7 Facility 8 Facility ID GENE-18 GENE-1 GENE-2 GENE-3 GENE-19 GENE-16 GENE-17 GENE-4 Facility Name General Shale- Beltsville Facility General Shale Brick- Plant 42General Shale Brick-Plant 10General Shale Brick-Plant 18General Shale Brick-Plant 30General Shale Brick-Plant 31General Shale Brick-Plant 37General Shale Brick-Plant 38

Address 1 7100 Muirkirk Road 241 Hoyal Lane 102 South Broadway 13207 Memorial Prkwy South 3195 Brick Plant Road NW 2142 James Jackson State Route 655 212 South Park Road Address 2 City Beltsville Spring City Johnson City Huntsville Atlanta Atlanta Somerset Fairsdale County Prince Georges Rhea Washington Madison Fulton Fulton Orange Jefferson State MD TN TN AL GA GA VA KY Zip code 20705 37381 37601 35803 30318 30318 22972 40118 Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of employees at facility **Permanently Closed** 45 67 **Permanently Closed Permanently Closed**  **Permanently Closed Permanently Closed**  50 What is your size classification for HAP emissions? Major source Area Source (synthetic) Major source Major source Major source Major source Area Source (synthetic) Hours of operation for this facility (hr/yr) 0 8760 8760 0 0 0 0 8760 Facility's primary NAICS or SIC code 327121 327121 327121 327121 327121 327121 327121 327121 Total Number of Periodic Kilns at this Facility 0 0 0 0 0 0 0 0 Total Number of Tunnel Kilns at this Facility 2 1 2 1 0 0 0 2 Contact Person for this ICR Warren Paschal Martha West Martha West Martha West Martha West Martha West Martha West Martha West Contact Phone Number (919)774-5306 (423)952-4240 (423)952-4240 (423)952-4240 (423)952-4240 (423)952-4240 (423)952-4240 (423)952-4240 Contact Email Address warren.paschal@generalshal
e.com martha.west@generalshale.c
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090000648192f13c FORM A - General Information**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM A - GENERAL INFORMATION**

**Parent Company Information** Parent Company Street Address- Line 1 Street Address- Line 2 City State Zip code Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of Employees in Parent Company Dun and Bradstreet number

**Facility Information**

Facility ID Facility Name

Address 1 Address 2 City County State Zip code Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of employees at facility What is your size classification for HAP emissions? Hours of operation for this facility (hr/yr) Facility's primary NAICS or SIC code Total Number of Periodic Kilns at this Facility Total Number of Tunnel Kilns at this Facility Contact Person for this ICR Contact Phone Number Contact Email Address Facility 9 Facility 10 Facility 11 Facility 12 Facility 13 Facility 14 Facility 15 Facility 16 GENE-5 GENE-14 GENE-6 GENE-7 GENE-8 GENE-9 GENE-15 GENE-20 General Shale Brick-Plant 40General Shale Brick-Plant 7General Shale Brick-Plants 15 & 29 General Shale Brick-Plants 20, 32 & 43 General Shale Brick-Plants 35 & 36 General Shale Brick-Plants 6 & 28 General Shale- Corbin-Plant 33 General Shale- Darlington Brick 121 Turner Bend Road 1740 Riverside Drive 100 Hill Street Old State Road Hwy 67 South 770 Webster Road Route 1 Hwy 11-E 16 Perkins Lane 602 Third & Morris Streets

Coosa Knoxville Kingsport Mooresville Blue Ridge Atkins Woodbine Darlington Floyd Knox Sullivan Morgan Botetourt Smyth Whitley Beaver GA TN TN IN VA VA KY PA 30129 37901 37662 46158 24064 24311 40771 16115 Box 460 PO Box 346

43 **Inactive** 63 115 83 85 **Inactive Permanently Closed**  Major source Major source Major source Major source Major source Major source Major source Major source 8760 0 8760 8760 8760 8760 0 0 327121 327121 327121 327121 327121 327121 327121 327121 0 0 0 0 0 0 0 0 2 2 2 3 3 3 2 0 Martha West Martha West Martha West Warren Paschal Martha West Martha West Martha West Martha West (423)952-4240 (423)952-4240 (423)952-4240 (919) 774-5306 (423)952-4240 (423)952-4240 (423)952-4240 (423)952-4240 martha.west@generalshale.c

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090000648192f13c FORM A - General Information**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM A - GENERAL INFORMATION**

**Parent Company Information** Parent Company Street Address- Line 1 Street Address- Line 2 City State Zip code Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of Employees in Parent Company Dun and Bradstreet number

**Facility Information**

Facility ID Facility Name

Address 1 Address 2 City County State Zip code Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of employees at facility What is your size classification for HAP emissions? Hours of operation for this facility (hr/yr) Facility's primary NAICS or SIC code Total Number of Periodic Kilns at this Facility Total Number of Tunnel Kilns at this Facility Contact Person for this ICR Contact Phone Number Contact Email Address Facility 17 Facility 18 Facility 19 Facility 20 Facility 21 GENE-21 GENE-10 GENE-11 GENE-12 GENE-13 General Shale- Hanford Division-Plant 34 General Shale- Lee County Facility General Shale- Moncure Facility General Shale Robinson Brick Co.-Plant 2 General Shale- Sanford Plant

1136 Cedarcrest Drive 737 Colon Road 300 Brick Plant Road 1845 W. Dartmouth Avenue 1604 Colon Road

Burlington Sanford Moncure Denver Sanford Alamance Lee Chatham Denver Lee NC NC NC CO NC 27215 27330 27559 80110 27330

**Permanently Closed Inactive**  196 162 **Inactive 30** Major source Major source Major source Major source 0 0 8760 8760 8760 327121 327121 327121 327121 3251 0 0 0 0 0 2 2 4 2 4 Warren Paschal Warren Paschal Warren Paschal Greg Knell Warren Paschal (919) 774-5306 (919) 774-5306 (919) 774-5306 (303) 783-3061 (919) 774-5306 warren.paschal@generalshal

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090000648192f13c FORM A - General Information**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM B - KILN INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic]Reporting

year (if not 2007) Type of Kiln If periodic, number of identical kilns included on this line Year BuiltStack Diameter (ft) Major Products Types

Fired in this Kiln (see list at bottom of spreadsheet) Annual

Operating Hours for KilnDoes this kiln

have an Air Pollution Control Device (APCD)? Full Design

Capacity (tph)Permitted

Capacity (tph) if applicableActual

Capacity Utilization (%) Primary FuelSecondary FuelPercent Use of Secondary Fuel (% of operating time)Back-up FuelReason(s) backup would be used (e.g., NG curtailment) GENE-18 tk-1 NA Tunnel-inactive NA NA NA NA No 12.00 NA NA Sawdust Natural Gas NA Natural Gas NA GENE-18 tk-2 NA Tunnel-inactive NA NA NA No 6.00 NA NA Sawdust Natural Gas NA Natural gas NA

GENE-1 tk-1 Not Complete Tunnel **2008** 4.00 Face brick 8760 Yes 20.55 NA NA Coal Natural gas 25 None NA GENE-2 90-0046-07 - Kiln A 2006 Tunnel 1979 1.60 Face Brick 8760 No 7.60 8.33 80 Coal Natural gas 25 None NA GENE-2 90-0046-07 - Kiln B 2006 Tunnel 1979 1.60 Face Brick 8760 No 9.20 9.2 80 Coal Natural gas 25 None NA GENE-19 tk-1 Tunnel-inactive 1981 3.50 Face Brick 0 No 12.27 9.9 0 Coal Natural gas NA None NA GENE-19 tk-2 Tunnel-inactive 1981 3.50 Face Brick 0 No 12.27 9.9 0 Coal Natural gas NA None NA GENE-16 tk-1 Tunnel-inactive 1981 3.50 Face Brick 0 No 21.69 NA 0 Coal Natural gas NA None NA

GENE-17 tk-1 Tunnel-inactive 1965 3.20 Face Brick 0 No 9.75 NA 0 Natural gas None NA PropaneNG curltailment
GENE-17 tk-2 Tunnel-inactive 1965 3.20 Face Brick 0 No 9.75 NA 0 Natural gas None NA PropaneNG curltailment
GENE-17 tk-3 Tunnel-inactive 1957 3.20 Face Brick 0 No 9.75 NA 0 Natural gas None NA PropaneNG curltailment GENE--4 tk-1 2006 Tunnel 1996 3.67 Face Brick 8760 Yes 14.70 NA 72 Coal Natural gas 25 None NA GENE--4 tk-2 2006 Tunnel 2004 3.94 Face Brick 8760 Yes 14.72 NA 72 Coal Natural gas 25 None NA GENE-5 tk-1 2006 Tunnel 2003 4.90 Face brick 8760 Yes 18.7518.75 70 Coal Natural gas 25 None NA GENE-5 tk-2 2006 Tunnel 2003 4.90 Face brick 8760 Yes 18.7518.75 70 Coal Natural gas 25 None NA GENE-14 tk-1 Tunnel-inactive 1952 2.25 Face Brick 0 No 7.10 7.65 0 Coal Natural gas 25 None NA GENE-14 tk-2 Tunnel-inactive 1964 3.00 Face Brick 0 No 13.22 9.9 0 Coal Natural gas 25 None NA GENE-6 82-0036-06 Tunnel-inactive 1978 2.70 Face Brick 0 No 8.80 13.2 0 Natural gas None NA None NA GENE-6 82-0036-25 2006 Tunnel 1979 4.00 Face Brick 8760 Yes 17.50 25.5 69 Coal Natural gas 25 None NA
GENE-7 tk-1 2006 Tunnel 1970 & 1979 3.50 Face Brick 8760 Yes 14.80 14.8 64 Coal Natural gas 25 None NA GENE-7 tk-2 2006 Tunnel 1987 3.50 Face Brick 8760 Yes 13.70 13.7 78 Coal Natural gas 25 None NA GENE-7 tk-3 Tunnel 2007 4.00 Face Brick 8760 Yes 20.5520.55 39 Coal Natural gas 25 None NA GENE-8 tk-1 2006 Tunnel 1954 5.40 Face Brick 8760 Yes 10.10 8.2 87 Coal Natural gas 25 PropaneNG curltailment
GENE-8 tk-2 2006 Tunnel 1954 5.40 Face Brick 8760 Yes 10.10 8.2 87 Coal Natural gas 25 PropaneNG curltailment
GENE-8 tk-3 2006 Tunnel 1973 6.00 Face Brick 8760 Yes 22.00 17.5 50 Coal Natural gas 25 PropaneNG curltailment
GENE-9 tk-1 Tunnel 1950 2.50 Face Brick, Brick Pavers 8760 No 3.6821.9 for all 93 Coal Natural gas 25 None NA
GENE-9 tk-2 Tunnel 1950 2.50 Face Brick, Brick Pavers 8760 No 3.6821.9 for all 93 Coal Natural gas 25 None NA
GENE-9 tk-3 Tunnel 1973 2.60 Face Brick, Brick Pavers 8760 Yes 15.0221.9 for all 82 Coal Natural gas 25 None NA
GENE-15 tk-1 2006 Tunnel-inactive 1972 & 1982 3.30 Face Brick 8760 No 9.90 9.9 75 Natural gas None GENE-15 tk-2 2006 Tunnel-inactive 1987 4.30 Face Brick 8760 No 14.40 9.9 75 Natural gas None GENE-20 tk-1 NA Tunnel-inactive 1955 2.00 NA 0 No 9.34 NA 0 Natural gas None GENE-20 tk-2 NA Tunnel-inactive 1968 3.20 NA 0 No 2.39 NA 0 Natural gas None

GENE-21 tk-1 NA Tunneldemolished NA NA NA NA No NA NA NA

GENE-21 tk-2 NA Tunneldemolished NA NA NA NA No NA NA NA
GENE-10 ES-K1 NA Tunnel-inactive circa 1950s 2.50 Brick 8760 No 10.00 10.0 0 Sawdust Natural gas 20 Natural gas Emergency
GENE-10 ES-K2 NA Tunnel-inactive circa 1950s 2.50 Brick 8760 No 7.20 7.2 0 Sawdust Natural gas 20 Natural gas Emergency
GENE-11 ES-K1 NA Tunnel circa 1950s 2.50 Brick 8760 No 13.70 13.7 67 Sawdust Natural gas 20 Natural gas Emergency
GENE-11 ES-K2 NA Tunnel circa 1950s 2.50 Brick 8760 No 13.70 13.7 67 Sawdust Natural gas 20 Natural gas Emergency GENE-11 ES-K3 NA Tunnel 1996 5.00 Brick 8760 Yes 20.5520.55 50 Coal Natural gas 20 Natural gas Emergency GENE-11 ES-K4 NA Tunnel 2005 5.00 Brick 8760 Yes 20.5520.55 50 Coal Natural gas 20 Natural gas Emergency FACILITY and KILN IDs GENERAL INFORMATION FUEL USAGE KILN SIZE**(a)**

090000648192f13c FORM B - Kiln Information 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM B - KILN INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic] GENE-18 tk-1 GENE-18 tk-2
GENE-1 tk-1 GENE-2 90-0046-07 - Kiln A GENE-2 90-0046-07 - Kiln B GENE-19 tk-1 GENE-19 tk-2 GENE-16 tk-1

GENE-17 tk-1

GENE-17 tk-2

GENE-17 tk-3 GENE--4 tk-1 GENE--4 tk-2 GENE-5 tk-1 GENE-5 tk-2 GENE-14 tk-1 GENE-14 tk-2 GENE-6 82-0036-06 GENE-6 82-0036-25
GENE-7 tk-1 GENE-7 tk-2 GENE-7 tk-3 GENE-8 tk-1

GENE-8 tk-2

GENE-8 tk-3
GENE-9 tk-1
GENE-9 tk-2
GENE-9 tk-3
GENE-15 tk-1 GENE-15 tk-2 GENE-20 tk-1 GENE-20 tk-2

GENE-21 tk-1

GENE-21 tk-2
GENE-10 ES-K1
GENE-10 ES-K2

GENE-11 ES-K1

GENE-11 ES-K2 GENE-11 ES-K3 GENE-11 ES-K4 FACILITY and KILN IDs

Total time backup fuel was used during year (hr) Do you vent

this kiln to a sawdust dryer? Sawdust

Dryer ID (Assign)Total Number

of kilns vented to this DryerAverage percent of

operating time this kiln vents to dryer Average

percent of flow sent to dryerKiln batch

capacity (tons)Average batch

cycle time (hr)Average

number of batch cycles per yearAverage time

required to load unfired shapes into kiln (hr)Average time

required to unload fired shapes from kiln (hr) 0 Yes NA NA NA NA 0 Yes NA NA NA NA

0

0

0

0

0

0

1752 Yes ES-2 2 100 100
1752 Yes ES-2 2 100 100

1752 Yes ES-WD1, 2 2 100 100

1752 Yes ES-WD1, 2 2 100 100 1752 1752 ADDITIONAL INFORMATION ON PERIODIC KILNS FOR SAWDUST FIRED KILNS ONLY

090000648192f13c FORM B - Kiln Information 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION**  FACILITY AND KILN IDs

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] Control ID # (assign

based on ID used in Title V or using CD-1, 2, etc) Type Reason Control was Installed Number of kilns

vented to this control deviceYear control device

was installed Reagent TypeReagent feedrate (value) Units/ time Total fan hp Total hp for other motorsWater usage

(gpd) Added cooling

air, acfm Other utility

requirementsUnits/time

GENE-1 tk-1 diff-1 Dry Injection/Fabric Filter (DIFF) Other 1 2009 (not up yet)Hydrated limeanticipate 100 lbs/hr 150 15 0 0 NA

GENE-11 ES-K3 CD-K3DLA Dry Limestone Scrubber (DLA) Comply with MACT 1 2006 limestone 110 lbs/hr 150 75 0 0 NA

GENE-11 ES-K4 CD-K4DLA Dry Limestone Scrubber (DLA) Comply with MACT 1 2005 limestone 110 lbs/hr 150 75 0 0 NA

GENE-12 tk-1, tk-2 CD-1 Dry Limestone Scrubber (DLA) Comply with MACT 2 2006 but still nonoperational limestoneAs noted- control has never been operated

GENE-4 tk-1 dls/ff-1 Dry Lime Scrubber (DLS) Other 1 1997 Hydrated lime 140 lbs/hr 200 65 5040 0 NA

GENE-4 tk-2 dls/ff-2 Dry Lime Scrubber (DLS) Other 1 2005 Hydrated lime 140 lbs/hr 200 65 3600 0 NA

GENE-5 tk-1 diff-1 Dry Injection/Fabric Filter (DIFF) Other 1 2004 Hydrated lime 100 lbs/hr 125 5 0 0 NA

GENE-5 tk-2 diff-2 Dry Injection/Fabric Filter (DIFF) Other 1 2004 Hydrated lime 100 lbs/hr 125 5 0 0 NA

GENE-6 tk-2 diff-1 Dry Injection/Fabric Filter (DIFF) Other 1 2007 Hydrated lime 80 lbs/hr 150 27.25 0 0 NA

GENE-7 tk-1 diff-1 Dry Injection/Fabric Filter (DIFF) Other 1 2006 sodium bicarbonate 165/305 lbs/hr 125 30 0 0 NA

GENE-7 tk-2 diff-2 Dry Injection/Fabric Filter (DIFF) Other 1 2006 sodium bicarbonate 216 lbs/hr 125 30 0 0 NA

GENE-7 tk-3 diff-3 Dry Injection/Fabric Filter (DIFF) Other 1 2007 sodium bicarbonate 300 lbs/hr 125 30 0 Not measured NA

GENE-8 tk-1, tk-2 dla-1 Dry Limestone Scrubber (DLA) Become Synthetic Minor 2 2004 limestone 92.7 lbs/hr 60 20 0 0 NA

GENE-8 tk-3 dla-2 Dry Limestone Scrubber (DLA) Become Synthetic Minor 1 2006 limestone 200 lbs/hr 150 75 0 0 NA

GENE-9 tk-3 dla-1 Dry Limestone Scrubber (DLA) Comply with MACT 1 not started yet limestone 180 lbs/hr 75 26 0 0 NA DESIGN AND OPERATING PARAMETERS

090000648192f13c FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic]

GENE-1 tk-1

GENE-11 ES-K3

GENE-11 ES-K4

GENE-12 tk-1, tk-2

GENE-4 tk-1

GENE-4 tk-2

GENE-5 tk-1

GENE-5 tk-2

GENE-6 tk-2

GENE-7 tk-1

GENE-7 tk-2

GENE-7 tk-3

GENE-8 tk-1, tk-2

GENE-8 tk-3

GENE-9 tk-3 Number of bagsBags- Length (ft)Bags- Width (ft)Bags- Diam (ft)Bag- material of constructionAvg Life of bags

(yrs) Cleaning methodAir-to-cloth ratioCost of full set of bags Avg. compressed

air requirements, acfm Is reagent

recirculated or one-pass? If recirculated,

average ratio of recirculated to fresh reagent Number of

cascades Do you use

reconditioning drum/peeler?What is the rate

at which limestone is removed from the system as waste?

544 19 0.5 0.5 Woven fiberglass with PTFE membrane 1.5 On-line pulse jet2.43:1 (normal) $30,000 53 One pass

Yes

Yes

4

525 16 0.5 0.5 Goretex 1.5 On-line pulse jet 3.21:1 57,750 185 Recirculated Unknown

525 16 0.5 0.5 Goretex 1.5 On-line pulse jet 3.21:1 57,750 185 Recirculated Unknown

504 14 0.5 0.5 Woven fiberglass with PTFE membrane 1.5 On-line pulse jet 3.49:1 24,000 40 One pass

504 14 0.5 0.5 Woven fiberglass with PTFE membrane 1.5 On-line pulse jet 3.49.1 24,000 40 One pass

775 19 0.5 0.5 Woven fiberglass with PTFE membrane 1.5 On-line pulse jet 2.33:1 80,000 50 scfm@ 100 psig One pass

544 19 0.5 0.5 Goretex or Equivalent 3 - 5 On-line pulse jet 49,000 45 One pass

450 19 0.5 0.5 Goretex or Equivalent 3 - 5 On-line pulse jet 41,000 45 One pass

544 19 0.5 0.5 Goretex or Equivalent 3 - 5 On-line pulse jet 49,000 45 One pass
One pass 5 Yes
One pass 7.5 No
One pass 5.7 Yes DLA DIFF or DLS BAGHOUSE/FABRIC FILTER (Stand-alone or as Part of DLS/DIFF system)

090000648192f13c FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic]

GENE-1 tk-1

GENE-11 ES-K3

GENE-11 ES-K4

GENE-12 tk-1, tk-2

GENE-4 tk-1

GENE-4 tk-2

GENE-5 tk-1

GENE-5 tk-2

GENE-6 tk-2

GENE-7 tk-1

GENE-7 tk-2

GENE-7 tk-3

GENE-8 tk-1, tk-2

GENE-8 tk-3

GENE-9 tk-3 WET SCRUBBER OTHER CONTROL (please identify parameters and units monitored to verify control is functioning properly) If complying with the MACT, do you monitor pressure drop or
use an alternative?If complying with

the MACT, how do you verify sufficient limestone in hopper? Explain Other or

AlternativeType of scrubber

(e.g., venturi)Liquid flow rate

(gal/min) Pressure drop

across scrubber (inches of water)Design or

Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time

Alternative Remote visual

insp. Monitor Bypass

Damper Position

Alternative Remote visual

insp. Monitor Bypass

Damper Position

Pressure Drop Other Low level indicator light
Pressure Drop Other Low level indicator light
Pressure DropFill/discharge

records Low level

indicator light DLA

090000648192f13c FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM D - TEST DATA**

GENERAL INFORMATION TEST INFORMATION ADDITIONAL INFORMATION

FAC ID Control IDKiln/ Stack IDTest Date Report Date Type of TestUncontrolled (or inlet to control), Controlled, Both HF HCl PMHAP Metals OtherReasons for Test APCD Parameters Monitored During Test Production rate of fired product during test (tph) Notes

GENE-11CD-K4DLA ES-K4 2/20/2006 Mar-06 Both x x x MACT Compliance Test Limestone feed rate & pressure drop 19.93 PM outlet only

GENE-2 noneKiln A /Stack 4 7/27-31/93 Oct-93 Uncontrolled X X X EPA stack test for AP-42 PM10, Nox, CO, THC, Methane/Ethane

GENE-4 dls/ff-1Kiln 38 A9/21/2001 Sep-01 Controlled X X Compliance Test Lime Feed Rate, Differential Pressure 13.22 SO2,NOX
GENE-4 dls/ff-1Kiln 38 A12/18/2001 Dec-01 Controlled X Compliance Test Lime Feed Rate, Differential Pressure ? SO2
GENE-4 dls/ff-2Kiln 38 B12/15/2005 Jan-06 Controlled X X X X Compliance Test Lime Feed Rate, Differential Pressure 13.2 SO2,PM

GENE-5diff-2 Kiln 40 Unit K23/17/2005 Apr-05 Controlled X Permit Compliance TestingLime Feed Rate, Differential Pressure 7.2 SO2,four test runs conducted

GENE-5diff-1&2 Kiln 40 Units K1 & K27/18-19/2007 Aug-07 Controlled X X X Permit Compliance TestingLime Feed Rate, Differential Pressure 16.3 SO2

GENE-5diff-1 Kiln 40 Unit K12/26/2008 Mar-08 Controlled X X X Permit Compliance TestingLime Feed Rate, Differential Pressure 16.9 SO2,Kiln K2 was not operating at the time of this test or it would be required to be tested as well.

GENE-5diff-1 Kiln 40 Unit K16/24/2008 Jun-08 Controlled X Permit Compliance TestingLime Feed Rate, Differential Pressure 16.9 SO2,Kiln K2 was not operating at the time of this test or it would be required to be tested as well.

GENE-7DIFF-01 EU-002 Line 1 11/2/2006 Dec-06 Controlled x x x SO2, NOxCompliance Test Maintain free flowing reagent 12.41 12.41 tons/hr throughput

GENE-7DIFF-02 EU-002 Line 2 11/3/2006 Dec-06 Controlled x x x SO2, NOxCompliance Test Maintain free flowing reagent 10.08 10.08 tons/hr throughput

GENE-7DIFF-02 EU-002 Line 2 1/24/2006 Jan-07 Controlled x x x SO2, NOxCompliance Test Maintain free flowing reagent 11.11 11.11 tons/hr throughput

GENE-8dla-1 Kilns 35A&B Unit #052/23/2005 Mar-05 Controlled X X X Permit Compliance TestingLime Feed Rate, Differential Pressure 14.8 SO2
GENE-8dla-2 Kiln 36 Unit #0611/29/2006 Dec-06 Both X X X Permit Compliance TestingLime Feed Rate, Differential Pressure 18.43 SO2,VEE

GENE-8dla-2 Kiln 36 Unit #063/14/2007 Apr-07 Both X X Permit Compliance TestingLime Feed Rate, Differential Pressure 16.6 Inlet & outlet HCI, HF

GENE-8dla-2 Kiln 36 Unit #068/22/2007 Sep-07 Both X X Permit Compliance TestingLime Feed Rate, Differential Pressure 17.7 Inlet & outlet HCI, HF

GENE-8dla-2 Kiln 36 Unit #065/20/2008 Jun-08 Both X X Permit Compliance Testing & as part of Consent Agreement with Virginia DEQ Lime Feed Rate, Differential Pressure 17.04 Inlet & outlet HCI, HF

GENE-8dla-2 Kiln 36 Unit #067/15/2008 Jul-08 Both X X Permit Compliance Testing & as part of Consent Agreement with Virginia DEQ Lime Feed Rate, Differential Pressure 15.88 Inlet & outlet HCI, HF

GENE-12 TK-1, TK-212/14-15/2004 Jan-05 Uncontrolled X X X X Evaluate emissions prior to APCD selection Not Applic. see report SO2 lb/hr data in summary table incorrect

GENE-12CD-1 TK-1, TK-23/1/2006 (no full report provided) Controlled X X X Evaluate CD-1 performance No test report ever issued - only summary table POLLUTANTS TESTED (Please put X in box to indicate pollutant was tested)

090000648192f13c FORM D - Test Data 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM E - MONITORING AND OTHER COSTS**  **Facility ID - Representative DIFF**
**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh $0.085 Reagent: Hydrated Lime Reagent Cost, $/ton $125.06 Waste Reagent disposal cost, $/ton $110.66 Water treatment costs, $/gal n/a

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 1201/yr Manager Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 1201/yr Manager

Bag replacement Replace single bag 1 hr As neededOperator Bag replacement Replace all bags 200 hrs As needed Maintain free-flowing lime (Describe action in next box and then add estimated burden) 20 hrs Weekly Operator + 3 Maintenance

Daily Maintenance (list activity(ies) in next column) clean educers and pipes, filters, downspout, check hoses, inspect and clean feeder, log readings and clean area.5 hrs daily Operator Weekly Maintenance (list activity(ies) in next column) grease, inspect all motors actuators and control valves. 5 hrs weekly Operator Monthly Maintenance (list activity(ies) in next column) remove and clean vent pipe control plumbing. 8 hrs monthly Operator Semi-Annual Maintenance (list activity(ies) in next column) remove baghouse top and inspect bags.8 hrs semi annualOperator Yearly Maintenance (list activity(ies) in next column) replace bags(as recommended by Manufacturer) 200 hrs 2-3 yearsOperator + 1 Maintenance Other Frequency Maintenance (specify frequency and list activity(ies) in next column) visible emissions test 10 min. daily Supervisor

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

2005 2 Sources; EPA Methods 1,2.3A,4,6C,7E, & 10 Controlled$12,000.00

2007 2 Sources; EPA Methods 1,2.3A,4,6C,7E, & 10 Controlled$17,000.00 2008 EPA Methods 1-4, 6C, 26A Controlled $7,500.00 On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

090000648192f13c FORM E - Monit-Other Costs-DIFF 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**
**Facility ID - GENE 7**
Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh $0.0823
Reagent: sodium bicarbinate extra fine sorbin grade Reagent Cost, $/ton $282.09 Waste Reagent disposal cost, $/ton $46.02 Water treatment costs, $/gal n/a Operator wage rate, $/hr $15.46 Maintenance wage rate, $/hr $15.56 Engineer wage rate, $/hr $28.00 Managerial/Supervisory wage rate, $/hr $22.00

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 1201/yr Manager Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 1201/yr Manager

Bag replacement Replace single bag 1 hr As needed Operator Bag replacement Replace all bags 200 hrs As needed Maintain free-flowing lime (Describe action in next box and then add estimated burden)clean educers and pipes, filters, downspout, check hoses, inspect and clean feeder. 20 hrs Weekly Operator + 3 Maintenance

Daily Maintenance (list activity(ies) in next column) clean educers and pipes, filters, downspout, check hoses, inspect and clean feeder, log readings and clean area.5 hrs daily Operator Weekly Maintenance (list activity(ies) in next column) grease, inspect all motors actuators and control valves. 1 hr weekly Operator Monthly Maintenance (list activity(ies) in next column) remove and clean vent pipe control plumbing. 8 hrs monthly Operator Semi-Annual Maintenance (list activity(ies) in next column) remove baghouse top and inspect bags.8 hrs semi annualOperator Yearly Maintenance (list activity(ies) in next column) replace bags(as recommended by Manufacturer) 200 hrs 2 3 years Operator + 1 Maintenance Other Frequency Maintenance (specify frequency and list activity(ies) in next column) visible emissions test 10 min. daily Supervisor

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Control Device: Compliance demonstration Activity (describe and estimate burden) Standard Activities- Wet Scrubber or Other Control Standard Activities- Baghouse/DIFF/DLS

Standard Activities- DLA (limestone) On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

### Compliance demonstration Activity (describe

and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate)

20062 Sources EPA Methods 1-5, 6C, 7E, 9, 26A & 202 Controlled $12,000.00 2007EPA Methods 1-5, 6C, 7E, 9, 26A & 202Controlled $10,000.00 Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit list

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**
**Facility ID - Representative DLA**
**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh $0.0832 Reagent: Granulated Limestone Reagent Cost, $/ton $81.46 Waste Reagent disposal cost, $/ton $65.00 Water treatment costs, $/gal None

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 120 hours 1/yr Manager Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 120 hours 1/yr Manager

Bag replacement Replace single bag Bag replacement Replace all bags Maintain free-flowing lime (Describe action in next box and then add estimated burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach Check bin indicators daily 0.5 hour DailyOperator

Daily Maintenance (list activity(ies) in next column) 3 visual inspections and dump the waste limestone hopper 1 hour DailyOperator Weekly Maintenance (list activity(ies) in next column) Clean descaling filter 1 hour WeeklyMaintenance Monthly Maintenance (list activity(ies) in next column) Inspect the equip. and grease bearing. 2 hours MonthlyMaintenance Semi-Annual Maintenance (list activity(ies) in next column) Inspect the equip. and grease bearing. 2 hoursSemi-AnnualMaintenance Yearly Maintenance (list activity(ies) in next column) Inspect the equip. and grease bearing. 2 hours AnnuallyMaintenance Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Dump grates will lock up during a power failure requiring 4 to 6 hours of maint. time. 4-6 hoursAs NeededMaintenance Currently spending $12,000/month/DLA reagent costs with only one DLA in operation. This number will virtually double when the other DLA starts back up.

Control Device: Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

### Compliance demonstration Activity (describe

and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both?Cost ($) Notes (Include Any site/preparation costs not included in estimate)

2005 EPA Methods 1-5, 201A, 26A, 6C, & 9 Both $14,000.00Install inlet ports $1,000 2006 EPA Methods 1-2, 3/3A, 4, 6C, 9 & 26A Both $17,500.00 2007 EPA Methods 1-4, 26A (Two times) Both $11,500.00 2008 EPA Methods 1-4, 26A Both $12,000.00 On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**
**Facility ID - GENE 11**
Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh $0.0832 Reagent: Granulated Limestone Reagent Cost, $/ton $81.46 Waste Reagent disposal cost, $/ton $65.00 Water treatment costs, $/gal None Operator wage rate, $/hr $15.63 Maintenance wage rate, $/hr $18.59 Engineer wage rate, $/hr $28.00 Managerial/Supervisory wage rate, $/hr $22.00

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 120 hours 1/yr Manager Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 120 hours 1/yr Manager

Bag replacement Replace single bag Bag replacement Replace all bags Maintain free-flowing lime (Describe action in next box and then add estimated burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach Check bin indicators daily 0.5 hour DailyOperator

Daily Maintenance (list activity(ies) in next column) 3 visual inspections and dump the waste limestone hopper 1 hour DailyOperator Weekly Maintenance (list activity(ies) in next column) Clean descaling filter 1 hour WeeklyMaintenance Monthly Maintenance (list activity(ies) in next column) Inspect the equip. and grease bearing. 2 hours MonthlyMaintenance Semi-Annual Maintenance (list activity(ies) in next column) Inspect the equip. and grease bearing. 2 hoursSemi-AnnualMaintenance Yearly Maintenance (list activity(ies) in next column) Inspect the equip. and grease bearing. 2 hours AnnuallyMaintenance Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Dump grates will lock up during a power failure requiring 4 to 6 hours of maint. time. 4-6 hoursAs NeededMaintenance Standard Activities- Baghouse/DIFF/DLS

Standard Activities- DLA (limestone) On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

### Currently spending $2,000/month/DLA

reagent costs
Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both?Cost ($) Notes (Include Any site/preparation costs not included in estimate)

2006PM 26 A (outlet only)/HF & HCl 26 A (inlet & outlet) Both $10,000.00Install inlet ports $1,000 Standard Activities- Wet Scrubber or Other Control

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM E - MONITORING AND OTHER COSTS**
**Facility ID - GENE 4**
**Unit Costs for January 2008**

Parameter Cost Electricity cost, $/kwh $0.0823 Reagent: Hydrated Lime (Moistened) Reagent Cost, $/ton $125.06 Waste Reagent disposal cost, $/ton $125.00 Water treatment costs, $/gal n/a

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 1201/yr Manager Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 1201/yr Manager

Bag replacement Replace single bag 1 hr As neededOperator Bag replacement Replace all bags 400 hrs As needed Maintain free-flowing lime (Describe action in next box and then add estimated burden) 7 hrs Weekly Operator + 3 Maintenance

Daily Maintenance (list activity(ies) in next column) clean educers and pipes, filters, downspout, check hoses, inspect and clean feeder, log readings and clean area.3 hrs daily Operator Weekly Maintenance (list activity(ies) in next column) grease, inspect all motors actuators and control valves. 4 hrs weekly Operator Monthly Maintenance (list activity(ies) in next column) remove and clean vent pipe control plumbing. 8 hrs monthly Operator Semi-Annual Maintenance (list activity(ies) in next column) remove baghouse top and inspect bags.8 hrs semi annualOperator Yearly Maintenance (list activity(ies) in next column) replace bags(as recommended by Manufacturer) 400 hrs yearly Operator + 1 Maintenance Other Frequency Maintenance (specify frequency and list activity(ies) in next column) visible emissions test 10 min. daily Supervisor

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit list

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table) Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

### Daily Maintenance (list activity(ies) in next

column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) 2006 EPA Methods 1-4, 3A, 6C, & 26A Controlled $9,000.00 Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM F - ECONOMICS IMPACTS INFORMATION**
Product Selling Price Labor Rates as of January 2008

Facility ID Product type Average Selling Price per Ton ($) Reporting Year for

Selling Price (if not 2007) Operator wage

rate, $/hrMaintenance wage

rate, $/hr Engineer wage

rate, $/hrManagerial/Supervisory

wage rate, $/hr

**A completed copy of this sheet is included in the Electronic submittal on CD because it contains classified information**

090000648192f13c FORM F - Economics Info 11/17/2014

## INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM G - ADDITIONAL QUESTIONS** Question Response
1. Please provide a copy of the cost estimate for your selected control device and explain any differences between the estimated and final installed costs. Costs should include costs for ancillary equipment, such as reconditioning drums, water treatment systems, etc
2. Do you currently do any work or operating practices (i.e., other than the use of an air pollution control device) that would have an impact on HF, HCl, or PM emissions from your kilns? If yes, please explain. Yes. We use reduced draft firing as a method of changing the fire zone atmosphere while flashing. Reduction varies, but generally is 70% to 80% reduction for 1 to 1-1/2 minutes every 5 to 10 minutes.

3. Do you have any data available on the fluorine or chlorine contents of your raw materials? If yes, please explain the types of information you have, the test method used to determine these contents, the frequency in which you test your raw materials, and any other information you feel is relevant to this discussion. Yes (Method Unknown): This was a one-time test at the different locations. Testing was performed from 1998-2000. The fluorides contained in the raw materials are as follow: GENE-6 = 692 ppm; GENE-4 = 295 ppm; GENE-9 = 543 ppm; GENE-7 = 409 ppm; GENE-1 = 680 ppm; GENE-14 = 460 ppm. These tests were performed by Mission Clay. For GENE-12:8 clay formulations tested (Cl via total halogen analysis and Fl via high temperature fusion and flouride ion specific electrode analysis, results in ppm); CHT: 327F, 24Cl - CNT: 377F, 27Cl - CR:433F, 56Cl - GT: 398F, 29Cl - LFI: 437F, 22Cl - PK1: 328F, 21Cl - CB: 390F, 32Cl - COL: 489F, 30Cl. This analysis completed prior to first stack test to identify formulation to be tested to obtain "worst case" F emissions.

4. If you answered YES to #3, please include copies of your raw material testing for either: the past two months OR the past 10 tests, whichever is more. Please indicate which you are submitted in the response section to this question. see above

5. If you operate periodic kilns, please provide a timetemperature profile for each typical batch cycle. The profiles should show the duration of each temperature phase of the cycle from the time the kiln is fired to the time when the fired shapes can be removed from the kiln. (See instructions for example profile.) Also provide the additional information requested on Form B. Not applic 6. If you operate periodic kilns, do you have any information regarding technological and/or economic limitations to testing those kilns? Not applic 7. Please provide a copy of a process flow diagram for your facility, if available.

090000648192f13c FORM G - Additional Questions 11/17/2014

# These are the picklists for the other tables - this sheet will be hidden when the survey is sent to facilities.

CORPSIZEHAPSIZE KILNTYPE FUEL SECFUELCONTROL REASON YESNOTESTS STAFF RECIR DLA1 DLA2 Yes

0-99Major source Tunnel Natural gas None Dry Limestone Adsorber (DLA) Comply with

MACT Yes UncontrolledOperator RecirculatedPressure Drop Daily climb to

hopper

100-249Area Source (true) Tunnel- low profile or roller Sawdust Natural gas Dry Injection/Fabric

Filter (DIFF) Become

Synthetic Minor No Controlled MaintenanceOne passAlternativeRemote visual insp.

249-499Area Source (synthetic)Tunnel-inactive Coal SawdustDry Lime Scrubber (DLS) SO2 control Both Engineer Fill/discharge records

>500Not sure Periodic Fuel Oil Coal Wet Scrubber Particulate/ opac. control Manager Other

Periodic-shuttle Landfill/Biogas Fuel OilFabric Filter/ Baghouse only Other

Periodic-beehive Other PropaneLime system (unsure if DIFF or DLS) Landfilll/ BiogasSpray Dryer/

Electrostatic Precipitator OtherOther