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ACTION: Final

3745-17-12

I DATE: 01/22/2008 8:21 AM I

Additional restrictions on particulate emissions from specific

air contaminant sources in Cuyahoga county.

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[Comment: For dates of non-regulatOly government publications. publications of

recognized organizations and associations. federal rules. and federal statutory provisions

referenced in this rule. see the last paragraph of rule 3745-17-01 of the Administrative

Code titled "Incorporation by reference. "]

(A) Compliance with the emission limitations and control requirements specified in this

rule shall be achieved in accordance with the time schedules contained in rule

3745-17-04 ofthe Administrative Code.

(B) The "Aeroquip Corporation" (OEPA premise number 1318176325) or any

subsequent owner or operator of the "Aeroquip Corporation" facility located at

5201 Grant Avenue, Cuyahoga Heights, Ohio shall not cause or permit any visible

particulate emissions from the polyvinyl chloride resin handling system (OEPA

source number FOO1).

(C) The "Boyas Excavating, Incorporated" (OEPA premise number 1318006023) or any

subsequent owner or operator of the "Boyas Excavating, Incorporated" facility

located at 2929 Broadway avenue, Cleveland, Ohio shall comply with all the

following control requirements for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period of time not

to exceed three minutes during any sixty-minute observation period.

(2) For the crushed concrete storage piles (OEPA source number F002), there shall

be no visible particulate emissions except for a period of time not to exceed

one minute during any sixty-minute observation period.

(3) For the concrete processing operations (OEPA source numbers F003 and F004):

(a) All ofthe particulate emissions from source F004 shall either be vented to

a baghouse or controlled by a wet suppression system.

(b) If a baghouse is employed to control source F004, the total combined

particulate emissions from all stacks associated with source F004 shall

not exceed 2.4 pounds per hour.

(c) Visible particulate emissions of fugitive dust from source F003, and from

source F004 if a wet suppression system is employed, shall not exceed

the following requirements:

[strlesheet: rule.xsI2.14. authoring tool: i4i 2.0 Apr 9,2003, (dv: 44, p: 30293, pa: 44096, ra: ]44957, d: ]5665~)] print date: 01:'22/2008 09: 19 l\.M
3745-17-12 2

(i) For the screening and conveying operations subject to Ohio

environmental protection agency permit to install number

13-1430, as issued on September 11, 1985, five per cent opacity

as a six-minute average; and

(ii) For all other operations, ten per cent capacity as a six-minute

average.

(D) The "Boyas Excavating, Incorporated" (OEPA premise number 1318007300) or any

subsequent owner or operator of the "Boyas Excavating, Incorporated" facility

located at 2929 Broadway avenue, Cleveland, Ohio shall comply with all the

following control requirements for particulate matter from the sand and gravel

processing operation (OEPA source number FOOl):

(1) All of the particulate emissions from this operation shall either be vented to a

baghouse or controlled by a wet suppression system.

(2) If a baghouse is employed, the total combined particulate emissions from all

stacks shall not exceed 1.2 pounds per hour.

(3) If a wet suppression system is employed, visible particulate emISSIOns of

fugitive dust shall not exceed ten per cent opacity as a six-minute average.

(E) The "Boyas Excavating, Incorporated" (OEPA premise number 1318576031) or any

subsequent owner or operator of the "Boyas Excavating, Incorporated" facility

located at 12101 Rockside road, Valley View, Ohio shall not cause or permit any

visible particulate emissions, except for a period of time not to exceed three

minutes during any sixty-minute observation period, from the unpaved roadways

and parking areas (OEPA source number FOOl).

(F) The "Cleveland Builders Supply, Incorporated" (OEPA premise number 1318122676)

or any subsequent owner or operator of the facility located at Hummel and Engle

roads, Brook Park, Ohio shall comply with all the following control requirements

for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

. there shall be no visible particulate emissions except for a period of time not

to exceed three minutes during any sixty-minute observation period.

(2) For the paved roadways and parking areas (OEPA source number FOOl), there

shall be no visible particulate emissions except for a period of time not to

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exceed one minute during any sixty-minute observation period.

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(3) For the cement transfer system associated with the concrete block

manufacturing plant (OEPA source number F003), there shall be no visible

particulate emissions.

(4) For the aggregate handling operation associated with the concrete block

manufacturing plant (OEPA source number F003):

(a) All of the particulate emissions from this operation shall either be vented

to a baghouse or controlled by a wet suppression system.

(b) If a baghouse is employed, the total combined particulate emissions from

all stacks shall not exceed 0.12 pound per hour.

(c) If a wet suppression system is employed, visible particulate emissions of

fugitive dust shall not exceed ten per cent opacity as a six-minute

average.

(5) For the wet concrete batching operation (OEPA source number F004), the

particulate emissions shall not exceed 0.17 pound per hour.

(G) The "Cleveland Trinidad Paving Company" (OEPA premise number 1318001799) or

any subsequent owner or operator of the "Cleveland Trinidad Paving Company"

facility located at 3601 Trumbull avenue, Cleveland, Ohio shall comply with all the

following emission limitations for particulate matter:

(1) For asphalt plant number 1 (OEPA source number P901), the particulate

emissions shall not exceed 26.3 pounds per hour.

(2) For asphalt plant number 2 (OEPA source number P902), the particulate

emissions shall not exceed 9.3 pounds per hour.

(H) The "Cuyahoga Foundry Company" (OEPA premise number 1318171954) or any

subsequent owner or operator ofthe "Cuyahoga Foundry Company" facility located

at 4530 East 71st street, Cuyahoga Heights, Ohio shall not cause or permit the

particulate emissions from the casting shakeout operation (OEPA source number

F002) to exceed 0.32 pound per hour.

(I) Except as otherwise provided in paragraphs (1)(50) and (1)(51) of this rule, the "Ford

Motor Company, Cleveland Casting Plant" (OEPA premise number 1318120180)
3745-17-12 4 I

or any subsequent owner or operator of the "Ford Motor Company, Cleveland

Casting Plant" facility located at 5600 Henry Ford boulevard, brook park, Ohio

shall comply with all the following control requirements for particulate matter:

(1) For the paved roadways and parking areas (OEPA source number FOOl), visible

particulate emissions shall not exceed five per cent opacity, as determined in

accordance with paragraph (B)(3) of rule 3745-17-03 of the Administrative

Code.

(2) For the electric induction holding furnace for cupola number 7 (OEPA source

number F005), the particulate emissions shall not exceed 5.4 pounds per hour.

(3) For the molding basement refuse pan conveyor, the mold line number 1

shakeout, the mold line number 2 mold conveyor, and the mold line number 3

dredgeout fractionating system (OEPA source numbers F023, P1l3, P148 and

P186), all the following requirements shall be met:

(a) The particulate emissions from the F unit baghouse serving sources F023,

P1l3, P148 and P186 shall not exceed 0.0063 grain per actual cubic

foot ofthe total exhaust gases.

(b) The particulate emissions from the pulse flow baghouse serving source

F023 shall not exceed 0.0059 grain per actual cubic foot of the total

exhaust gases.

(c) The particulate emissions from the wet collectors 5-2 and 5-3 serving

source F023 shall not exceed 0.010 grain per actual cubic foot of total

exhaust gases.

(4) For the knockout house refuse system, the mold spray mixing stEl'tiofl; the

number 2 cooling line shakeout and sprue/runner knockoff, the number 3

cooling line shakeout and sprue/runner knockoff (OEPA source numbers

F024, PG&3-; P091 and P092), eetB: the follov/iftg requiremeR-ts shall Be

m:et:-particulate emissions from each of the knockout house wet collectors

serving sources F024, P091 and P092 shall not exceed 0.010 grain per actual

cubic foot of exhaust gases.

(a) The partiealEl'te emissioflS from eaeh ofthe lrnoekoat hoase 'Net eolleetors

serving SOtH'ees P024, P083, P091 afld P092 shall flOt eJceeed 0.010

gram per aetual el:l1:Jie foot of eXflaast gases.

(B) The knoekoat hoase eye10fle serviflg SOl:lfees P02 4, P091 aH:d P092 shall

Be replaeed with eJcisting knoekoat hoase fll:lffiBer 5 viet eolleetor aH:d

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3745-17-12 5

the partieulate emissiofts from the ftUmSef 5 wet eolleetOf shall ftot

exceed 0.010 gmin pef actual cuBic foot of exhaust gases.

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(5) For the number 3 electric induction holding furnace (OEPA source number

F025), the mold line number 2 holding furnace (OEPA source number

P-l4GP160), the exhaust gases from mold line number 7 holding furnace

(OEPA source number P290) which were vented to stack D-35 prior to June

14, 1991, and the mold line number 7 iron pouring (OEPA source number

P291), all the particulate emissions shall be vented to the D unit baghouse and

the emissions from the D unit baghouse shall not exceed 0.0055 grain per

actual cubic foot of exhaust gases. Alternatively. the number 3 electric

induction holding furnace (F025) and the mold line number 2 holding furnace

(PI60) currently vented to D unit baghouse may be vented to the AAF unit

baghouse: and in such case. the emissions from the AAF unit baghouse shall

not exceed 0.005 grain per actual cubic foot of exhaust gases.A

(6) For the electric afcinduction holding furnace number 2 (OEPA source number

P026), the particulate emissions shall not exceed 0.005 grain per actual cubic

foot of total exhaust gases. Alternatively. the induction holding furnace

number 2 (P026) may be vented to the D unit baghouse: and in such case. the

emissions from the D unit baghouse shall not exceed 0.005 grain per actual

cubic foot of exhaust gases.

(7) For the shot blast cleaning and grinding of castings at the numbers 1 tlH'ougft

WI. 2. 3. 6. 7. 9 and 10 cleaning lines (OEPA source numbers

thfoughF024. P09I. pon. P027. P028. P029. P032. P033. P035 and P036),

the primary shakeouts at the unhook station numbers 2 and 3 (OEPA source

numbers P038 and P039), the primary shakeouts at the dump station numbers

4 through 7 (OEPA source numbers P040 through P042), the two shakeouts

at each of dump statiOft ftUm-l3OfS 8 aftd 9 (OEPA SOUfce ftUffibef aftd P04 4),

the tlH'ee shakeouts aftd ofte feedef at the dump statiOft ftUffi:bef lO (OEPA

souree H:Um-l3ef P045), the reclamation and cleaning of iron scrap using rotary

mill in cleaning room (OEPA source number P050), the number 3 cooler V-6

unhook station (OEPA source number P102), the osci-rocker blast (OEPA

source number P411), and the shot reclamation and refuse system (OEPA

source number P908), all the following requirements shall be met:

(a) The particulate emissions from A unit baghouse serving sources

thfoughF024.P091.P092.P027.P028.P029.P032,P038,P039,~

P042, and P908 shall not exceed G-:BHO.OlO grain per actual cubic foot

oftotal exhaust gases.

(b) The particulate emissions from B unit baghouse serving sources P027

through P029, and P102 shall not exceed 0.014 grain per actual cubic
3745-17-12 6

foot oftotal exhaust gases.

(c) The particulate emissions from C unit baghouse serving sources

through P036, P029. P032. P033. P035. P036. P040, P041. P050 fffiEi..

P411 and P908 shall not exceed 0.014 grain per actual cubic foot of

total exhaust gases.

(d) The pRi'tieulate emissioB:s HOffi the PaB:geofB: eaghouse servllig source

P028 shall B:ot m{eeed 0.016 grein pef actual cubic foot oftotal exhaust

gases-:

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(e) The partieulate cffiissioB:s HOffi the pulse flow eaghouse serviB:g sources

PH 1 aB:d P908 shall B:ot excccd 0.011 yam PCf actual cueic foot of

total e~rnaust gases.

(f) All thc paftieulate effiissioB:s HOffi source P908 vrhich, pROf to J.tme 14,

1991, wefe veftted to thc cleaB:ifl..g fOOffi wet collectof shall ee vcftted to

the A uB:it eaghouse.

(g) The particulate emissioB:s HOffi sources P043 aB:d P044 shall B:ot exceed

0.0 pOUIld pef houf.

(h) The particulate effiissioB:s froffi source P045 shall ee veftted to eMef the

e1eaB:ifl..g fOOffi wet collectof Of the C UB:it eaghouse. If the particulate

emissioB:s fife veftted to the cleaB:ing foom viet collectof, such effiissioB:s

froffi this collectof shall B:ot exceed 0.010 grelli pef actual cueic foot of

total exhaust gases. If the pRi'ticulate effiissioB:s fife veftted to the C uB:it

eaghouse, such emissioB:s Hom this eaghouse shall B:ot m{ceed 0.014

grein pef actual cueic foot oftotal exhaust gases.

(8) The particulate emissions from each of the following hot-box core machines

shall not exceed 0.0082 grain per actual cubic foot of exhaust gases:

(a) The tVlelve COfe ffiachllies associated VIM the B:Uffieef 1A COfe line

(OEPA source oomeef P094);

(h) The teB: COfe ffiachllies associated with the fI:'l:H3.ThCf 1B eOfe lllie (OEPA

source B:Uffieef P095);

(c) The thirteeB: cOfe ffiachllies associated with the B:Uffi:eef 2 COfe lllie (OEPA

source B:um:eef P104);

(d) The eight COfe macJ.:J±B:es associated v/ith the B:Uffieef 3 COfe line (OEPA

source B:Uffieef P053);

(e) The eight COfe machines associated vlith the B:Uffieef 4 COfe lllie (OEPA:

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SOl:lfce lftlffiber P055);

(f) The thirteen core ffiachines associated vtith the R-ltlHber 8 core line (OEPA

source lftlffiber P107);

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WW The nineteenseventeen core machines associated with the number 10

core line (OEPA source number P064); and

WDll The eighteenseven core machines associated with the number 11 core

line (OEPA source number P066},-and...

(i) The twelve core ffiachines associated with the lftlffiber 12 core line (OEPA

SOl:lfce lftlffiber P067).

(9) For the electric arc holdffig fumace lftlffiber 5, the ffiold line nUffiber 10 holdmg

furnace, ski]9 hoist, and new ffiake u]9 sand chute, and the external

desulfurization associated with cupola numbers 1 and 7 and the charge bucket

loading operation associated with cupola number 7 (OEPA source numbers

P097, P380, P381, P388, and P419 and P907), the particulate emissions from

D unit baghouse serving these sources shall not exceed 0.0055 grain per

actual cubic foot oftotal exhaust gases.

(10) For the electric arcinduction holding furnace number 1 and the evtl]9orative

castmg ]9rocess (OEPA source numbersnumber P099 and P410), the

particulate emissions from the AAF unit baghouse serving these sOl:lfcesthis

source shall not exceed 0.0050 grain per actual cubic foot of total exhaust

gases. Alternatively. the induction holding furnace number 1 (OEPA source

number P099) currently vented to the AAF unit baghouse may be vented to

the D unit baghouse: and in such case, the emissions from the D unit

baghouse shall not exceed 0.0055 grain per actual cubic foot of exhaust gases.

(11) For the mold line number 1 holding furnace (OEPA source number PlIO), the

total particulate emissions shall not exceed 1.3 pounds per hour.

(12) For the mold line number 1 iron pouring (OEPA source number PIll), the

particulate emissions shall not exceed 0.80 pound per hour.

(13) For the mold line number 1 mold conveyor and shakeoutNo. 1 ML cope and

drag punch-up (OEPA source numbers Pl12 and Pl14), the total combined

particulate emissions from both ofthese sources shall not exceed 10.5 pounds

per hour.

(14) For the mold line number 1 casting hookups, return sand system, mag belt
3745-17-12 8

conveyor, new sand transfer belt conveyor, sand storage bins, and sand

cooling system (OEPA source numbers P115 through P120), the total

combined particulate emissions from all ofthese sources shall not exceed 9.6

pounds per hour.

(15) ReservedFor the mold lffie 1Ttlfi3:eer 3 mold sprEt)'ing (OEPA source lftl:fHber

PI75), the pB:rticulffte emissiofls shall flOt exceed 0.0 pOUftd per hour.

(16) For the mold line number 2 iron pouring, mold spraying and mold conveyor

(OEPA source numbers P141, P143 and P145), the mold line number 3 iron

pouring, cope mold machine, drag mold machine, core handling, mold

sprayffig and mold conveyor (OEPA source numbers P171 through P174, and

PI77), and the tapping operations associated with cupola number 1 (OEPA

source number P901) and with cupola number 2 (OEPA source number

P902), the total combined particulate emissions from all ofthese sources shall

not exceed 28.3 pounds per hour.

(17) For the mold line number 2 cope mold machine (OEPA source number PI42),

the particulate emissions shall not exceed 1.8 pounds per hour.

(18) ReservedFor the mold line ftUmeer 2 mold sprayiflg (OEPA souree ftUffieer

PI43), the partieulffte emissioflS shall ee v:eftted to stack G 32.

(19) For the mold line number 2 dredgeout casting split (OEPA source number

P146), the particulate emissions shall not exceed 2.2 pounds per hour.

(20) For the mold line number 2 rotary sand cooling screen (OEPA source number

P147), the particulate emissions shall not exceed 4.4 pounds per hour.

(21) For the mold line number 2 mold conveyor. casting shakeout, drag punchout,

cope punchout, sand transfer, mag belt, and sand mullerpreparation (OEPA

source numbers P-l49P148 through P151, and P156 through P158), the total

combined particulate emissions from all of these sources shall not exceed

13.2 pounds per hour.

(22) For the mold line number 2 dredgeout fractionating system (OEPA source

number PI52), the particulate emissions shall not exceed 1.1 pounds per hour.

(23) For the mold line number 2 sprue removal, hookup, dredgeout, and casting

eleaaingcooling (OEPA source numbers Pl53 through P155, and P159) and

the mold line number 3 casting splitter, casting hookup, and dredgeout

(OEPA source numbers P187, P189 and P190), the total combined particulate

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emissions from all ofthese sources shall not exceed 6.1 pounds per hour.

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(24) For the mold line number 3 mold conveyor (OEPA source number PI78), the

total particulate emissions shall not exceed 4.4 pounds per hour.

(25) For the mold line number 3 drag punchout and cope punchout (OEPA source

numbers P179 and PI80), the particulate emissions shall not exceed 0.0066

grain per actual cubic foot oftotal exhaust gases.

(26) For the mold line number 3 sand transfer system, new sand chute, rotary sand

cooling screen, sand mulIers, casting shakeout, sprue removal and mag belt

(OEPA source numbers P181 through P185, P188 and PI91), the total

combined particulate emissions shall not exceed 4.8 pounds per hour.

(27) The exhaust gases from mold line number 7 holding furnace (OEPA source

number P290) which are not vented to the D unit baghouse shall be vented to

stacks D-33 and E-19 and the total combined particulate emissions from

stacks D-33 and E-19 shall not exceed 3.0 pounds per hour.

(28) For the mold line number 7 mold conveyor (OEPA source number P297), the

total particulate emissions shall not exceed 3.2 pounds per hour.

(29) For the mold line number 7 primary and secondary shakeouts, automatic

castings extractor, return sand system, and fluid bed sand cooler (OEPA

source numbers P293 through P296), the total combined particulate emissions

shall not exceed 7.7 pounds perhour.

(30) For the mold line number 7 block casting shakeout, sand muller, eastin-gs

eeelefcasting cooling, and conveyor equipment and storage hoppers (OEPA

source numbers P298 through P301), the particulate emissions from such

sources shall be vented to one or more of the following wet collectors and

such emissions from wet collectors 6-1, 6-2 and 6-3, from wet collectors 8-1,

8-2 and 8-3, and from wet collector 9-1 shall not exceed 0.010 grain per

actual cubic foot oftotal exhaust gases.

(31) ReservedFor the mold liRe lTllffil:>er 8 holdin-g ftn'Raee, iroR pOuriRg, eope

p1:tB:ehout, mag aelt, Rew make up saRd· ehute, mold eORveyor, shakeout, drag

p1:tB:ehout, saRd tFaRsfer, rotary saRd eooliRg sereeR, aRd SaRd muller (OEPA

souree fltlffi1:>ers P320 through P330), the total eomaiRed partieulate emissioRS

from these SOUfces shall Rot exceed 0.0 pOUfld per hoUf.

(32) ReservedFor the mold line lTllffil:>er 10 iroR POUfing aRd mold eoftveyor (OEPA
3745-17-12 10

SOl:lFeO Rl:lffi:aOrS P382 Bfld P383), tho total comamed pa-rtieulate emissioRS

from aoth ofthese SOl:lfees shall Rot excoed 4.7 pOllfids per hOl:lf.

(33) ReservedFor the mold line H:l:lffiaer 10 mold cow/eyor (OEPA SOl:lfce H:l:lmaer

P384), the pa-rticlliate emissioRS shall Rot exceed 3.2 pOllfids per hOl:lr.

(34) Reserved For the mold liRe lillIIiaer 10 oope sftakeom (OEPA SOl:lfce H:l:lffiaer

P385), the particl:llate emissioRS shall Rot exceed 1.1 pOllfids per hOl:lf.

(35) ReservedFor the mold liRe H-Ufllaer 10 sBfld 1:fBflsfer system, shakeol:lt, Bfld drag

shakoom (OEPl'... SOl:lfce Rl:lffiaerS P386, P390 aRd P391), the total cotHl3ined

pa-rticl:llate emissioRS from all of these SOl:lfees shall Rot exeeed 8.6 pOilllds

perhol:lr.

(36) ReservedFor the mold line H:-l:l:ffil3er 10 mag aeh (OEPA SOl:lfee Rl:ltHl3er P387),

the pa-rticl:llate omissioRS shall Rot OJfeeed 4.1 pOUfids per hOl:lr.

(37) ReservedFor the mold line H:l:ltHl3or 10 rotary saRd cooling screeR (OEPA

SOl:lfee H:-l:l:ffil3er P389), the particl:llate eH:rissioRs shall Rot exceed 2.9 pOUfids

per hOl:lf.

(38) For the cupola number 1 (OEPA source number P901), both the following

requirements shall be met:

(a) The particulate emissions from the wet collector serving this source shall

not exceed 29.1 pounds per hour.

(b) The particulate emissions from the tapping operations associated with this

source shall be vented to stack G-36.

(39) For the cupola number 2 (OEPA source number P902), both the following

requirements shall be met:

(a) The particulate emissions from the wet collector serving this source shall

not exceed 27.4 pounds per hour.

(b) The particulate emissions from the tapping operations associated with this

source shall be vented to stack G-36.

(40) For the cupola number 3 (OEPA source number P903), both the following

requirements shall be met:

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( 3745-17-12 11

(a) The particulate emissions from the wet collector serving this source shall

not exceed 27.4 pounds per hour.

(b) The particulate emissions from stack E 25 selVing the tapping operations

associated with this source shall be vented to the D-Unit Baghouse and

shall not exceed 1.5 pounds per hour. 0.0055 grain per actual cubic foot

of exhaust gases.

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(41) Reserved For the ctlflola Hillliber 4 (OEPA source HUmber P904), both the

foHowing requiremeftts shaH be met:

(a) The particulate emissions from the viet coHector selVing this source shaH

not exceed 27.4 pounds per hour.

(b) The partieulate emissions from staek F 16 serving the tapping operations

associated v/ith this source shaH not e~(ceed 1.5 pounds per hour

(42) Reserved For the cupola HUmber 5 (OEPA source fll:lfl:Tber P905), both the

foHmi'ling requiremeftts shaH be met:

(li) The particulate emissions from the wet coHcctor serving this source shaH

not e](ceed 27.4 pounds per hOMr.

(b) The particulate cmissions from stack C 20 serving the tapprng operations

associated with this sourcc shall not e](cced 1.5 pounds per hour.

(43) For the cupola number 7 (OEPA source number P907), both the following

requirements shall be met:

(a) The particulate emissions from the wet collector serving this source shall

not exceed 26.8 pounds per hour.

(b) The particulate emissions from stack G-2-;B-53 serving the tapping

operations associated with this source shall not exceed 1.5 pounds per

hour.

(44) Reserved For thc eore curing OYlen (OEPA source nUffibcr P909), the

particulate emissions shall not e](ceed 0.10 pound per hour.

(45) For the sand milling operatiomnullors/sand handling system (OEPA source

number P912), the particulate emissions from the core room wet collectors +;

4 and 6 serving this source shall not exceed 0.010 grain per actual cubic
3745-17-12

foot oftotal exhaust gases.

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(46) For the bentonite unloading system (OEPA source number P913), the

particulate emissions shall not exceed 0.0068 grain per actual cubic foot of

total exhaust gases.

(47) Operating hour restrictions and recordkeeping requirements:

(a) The operating hours for sources P027.. through P036 P028. P029. P032.

P033. P035 and P036 shall not exceed the followiflg a total of 71.4

operating hours during any calendar day:-.:.

(i) A: total of 67.4 hoUfs; Of

(ii) If the partieulate emissioRs from SOUfee P045 Me vemed to C URit

ha:ghouse Of sOUfce P045 is pefillRfl:emly shut dOWii, a total of

71.4 hoUfs.

(b) Reserved The opemtiflg hOUfS fof the COfe machines associated with

SOUfces P053, P055, P064, paM, P067, P094, P095, Pl04, Rfl:d Pl07

shall ROt eKceed the follov/mg dUFing aflj' caleRdM day:

(i) A total of 597.4 hOUfS; Of

(ii) If the particulate emissioRS from SOUfce P045 Me '/eRted to C urnt

ha:ghouse Of sOUfce P045 is pefillaRemly shut dO"ffll, a total of

653.4 hoUfs.

(c) The total operating hours for the cupolas associated with sources P901

through P9G-5-P903 and P907 shall not exceed 64sixty-four hours during

any calendar day. Time intervals during which a cupola is not in a state

of blast (standby mode) shall not be included in the determination of

daily operating hours. Blast is defmed as the period during which air is

forced through the tuyeres onto a cupola burden consisting of

incandescent coke, limestone and scrap metal.

(d) The total operating hours for mold lines numbers 1 through 3, and 7 aJ1d

M shall not exceed 64.4 hours during any calendar day.

(e) Daily records shall be maintained for the operating times of each source

identified in paragraph (1)(47) ofthis rule to document compliance with

the specified hourly operating restrictions. These records shall be

maintained by the owner or operator for a period of not less than

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( 3745-17-12

five years.

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(48) The height of stack G-36 (serving sources P141, P145, P170 throughPl71.

PI72, ttHfl PI77. and the tapping operations associated with P901 and P902)

shall not be less than one hundred thirty feet above ground leveL

Alternatively. the number 2 mold line iron pouring (PI41) and the number 3

mold line iron pouring (PI71) currently vented to stack G-36 may be vented

to the G unit baghouse: and in such case. the emissions from the G unit

baghouse shall not exceed 0.005 grain per actual cubic foot of exhaust gases.

(49) ReservedThe partioulate emissions frOffi the six hot box oore ffiaohines

assooiatedv/ith the number 7 oore line (OEPA souroe number PI 06) shall not

exeeed 0.00 grffin per aetual eubic foot of exhaust gases.

(50) The director may establish an alternative emission limitation or control

requirement for an emissions unit at the "Ford Motor Company, Cleveland

Casting Plant," which is less stringent than, or inconsistent with, an allowable

emission limitation or control requirement contained in paragraph (I) of this

rule if the alternative emission limitation or control requirement is specified

in a valid permit issued pursuant to rule 3745-31-02 or Chapter 3745-77 of

the Administrative Code, and the administrator of the United States

environmental protection agency is given at least thirty days notice of the

director's proposed issuance of such permit if issued pursuant to rule

3745-31-02 of the Administrative Code or at least forty-five days notice of

the director's proposed issuance of such permit if issued pursuant to Chapter

3745-77 of the Administrative Code and does not object to such issuance

during the applicable review and comment period or, in the event an

objection from the administrator is received, the objection is resolved prior to

issuance. Compliance with an alternative emission limitation or control

requirement in effect pursuant to this paragraph shall not constitute a

violation of paragraph (I) ofthis rule pending amendment ofthe paragraph in

accordance with paragraph (1)(51) of this rule. To obtain an alternative

emission limitation or control requirement, "Ford Motor Company. Cleveland

Casting Plant" shall demonstrate, using the United States environmental

protection agency air quality modeling guidelines in effect at the time that the

complete application is received, that the alternative emission limitation or

control requirement will result in ambient air quality that complies with the

"National Ambient Air Quality Standards" for particulate matter having an

aerodynamic diameter less than or equal to ten micrometers, as set forth at 40

CFR 50.6, seotion 50.6.

(51) After the effective date of any permit to install or Title V permit, as that term

is defmed by paragraph (KK) ofrule 3745-77-01 ofthe Administrative Code,

containing an alternative emission limitation or control requirement which is
3745-17-12 14

less stringent than, or inconsistent with, an allowable emission limitation or

control requirement contained in paragraph (I) of this rule, the director shall

amend paragraph (I) ofthis rule to reflect such alternative emission limitation

or control requirement.

(J) The "General Chemical Corporation" (OEPA premise number 1318222594) or any

subsequent owner or operator of the "General Chemical Corporation" facility

located at 5000 Warner road, Garfield Heights, Ohio shall not cause or permit the

particulate emissions from each of the aluminum sulfate solution production

digesters (OEPA source numbers P004, P005, and P006) to exceed 2.2 pounds per

hour.

(K) The "Harval, Incorporated" (OEPA premise number 1318005960) or any subsequent

owner or operator ofthe "Harval, Incorporated" facility located at 1971 Carter road,

Cleveland, Ohio shall not cause or permit any visible particulate emissions except

for a period of time not to exceed three minutes during any sixty-minute

observation period, from the unpaved roadways and parking areas (OEPA source

number FOOl).

(L) The "Independence Excavating Incorporated" (OEPA premise number 1318225730)

or any subsequent owner or operator of the "Independence Excavating

Incorporated" facility located at 4905 Warner road, Garfield Heights, Ohio shall

comply with all the following control requirements for particulate matter from the

concrete processing operation (OEPA source number F003):

(1) All of the particulate emissions from this operation shall either be vented to a

baghouse or controlled by a wet suppression system.

(2) If a baghouse is employed, the total combined particulate emissions from all

stacks shall not exceed 0.87 pound per hour.

(3) If a wet suppression system is employed, visible particulate etnlSSlOnS of

fugitive dust shall not exceed ten per cent opacity as a six-minute average.

(M) The "Lake Erie Asphalt Products Company" (OEPA premise number 1318220278)

or any subsequent owner or operator ofthe "Lake Erie Asphalt Products Company"

facility located at 8200 Old Granger road, Garfield Heights, Ohio shall comply with

all the following emission limitations for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period of time not

to exceed three minutes during any sixty-minute observation period.

(

(
( 3745-17-12 15

(

(

(2) For the paved roadways and parking areas (OEPA source number FOOl), there

shall be no visible particulate emissions except for a period of time not to

exceed one minute during any sixty-minute observation period.

(3) For the asphaltic concrete plant (OEPA source number P90l), the particulate

emissions shall not exceed 6.0 pounds per hour.

(N) The "Lincoln Electric Company" (OEPA premise number 1318202137) or any

subsequent owner or operator ofthe "Lincoln Electric Company" facility located at

22801 St. Clair Avenue, Cleveland, Ohio shall comply with all the of following

emission limitations for particulate matter:

(1) For boiler number 4 (OEPA source number B003), the particulate emissions

shall not exceed 0.11 pound per million Btu of actual heat input.

(2) For boiler number 3 (OEPA source number B004), the particulate emissions

shall not exceed 0.12 pound per million Btu of actual heat input.

(3) For the rotary iron powder kiln (OEPA source number P90l), the particulate

emissions shall not exceed 1.8 pounds per hour.

(4) For the rotary flux kilns A through C (OEPA source numbers P902 through

P904), the particulate emissions shall not exceed 2.4 pounds per hour from

each kiln.

(0) The "LTV Steel Company" (OEPA premise number 1318000078) or any subsequent

owner or operator of the "LTV Steel Company" facility located at 3341 Jennings

road, Cleveland, Ohio shall comply with all the following control requirements for

particulate matter:

(1) For the paved and unpaved roadways and parking areas (OEPA source number

FOOl), visible particulate emissions shall not exceed five per cent opacity, as

determined in accordance with paragraph (B)(3) of rule 3745-17-03 of the

Administrative Code.

(2) For the desulfurization operation associated with the hot metal reladling,

desulfurization and slag raking station (OEPA source number F009) and the

auxiliary desulfurization station (OEPA source number FOB), only one of

these desulfurization stations shall be operated at any time.

(3) For the hot metal reladling, desulfurization, slag raking, and ladle transfer
3745-17-12 16

operations (OEPA source number F009), the total particulate emissions from

the baghouse serving this source shall not exceed 21.0 pounds per hour.

(

(4) For the stove stacks associated with blast furnace C-1 (OEPA source number

P903), the particulate emissions shall not exceed 11.2 pounds per hour.

(5) For the electric arc furnaces number 79 and 80 (OEPA source numbers P901

and P904) and the raw material handling, slag handling, and teeming

operations associated with the electric arc furnace shop (OEPA source

numbers F006 through F008), the total combined particulate emissions shall

not exceed 27.3 pounds per hour.

(6) For the machine scarfer (OEPA source number P004), the particulate emissions

shall not exceed 0.00 pound per hour.

(7) For boilers 26 through 31 (OEPA source numbers B004 through B009), the

particulate emissions shall not exceed 0.00 pound per million Btu of actual

heat input from each boiler.

(8) For boilers 32 through 34 (OEPA source numbers BOlO through B012):

(a) The particulate emissions shall not exceed 0.040 pound per million Btu of

actual heat input from each boiler.

(b) Only one boiler shall be operated at any time.

(9) For blast furnace C-3 (OEPA source number P902), the particulate emissions

shall not exceed 0.00 pound per hour.

(10) For the numbers 1 and 2 basic oxygen furnaces (OEPA source numbers P905

and P906) at the number 1 shop, the total particulate emissions from all ofthe

stacks of the electrostatic precipitator serving such sources shall not exceed

39.8 pounds per hour.

(11) There shall be no processing of raw materials at blast furnace C-3 (OEPA

source number F004).

(P) The "LTV Steel Company" (OEPA premise number 1318001613) or any subsequent

owner or operator of the "LTV Steel Company" facility located at 3100 East 45th

street, Cleveland, Ohio shall comply with all the following control requirements for

particulate matter:

(

(
3745-17-12 17

(

(1) For boilers A through C (OEPA source numbers B001 through B003), the

particulate emissions shall not exceed 0.086 pound per million Btu of actual

heat input from each boiler.

(2) For the paved and unpaved roadways and parking areas (OEPA source number

FOOl), visible particulate emissions shall not exceed five per cent opacity, as

determined in accordance with paragraph (B)(3) of rule 3745-17-03 of the

Administrative Code.

(3) For the number 2 coke plant quench station (OEPA source number P057):

(a) The weekly average concentration of total dissolved solids of the quench

water shall not exceed twelve hundred milligrams per liter ofwater; and

(b) The interior of the quench tower shall be equipped with a baffle system

which is designed and maintained in accordance with good engineering

practice and which provides coverage of not less than ninety-five per

cent ofthe cross-sectional area ofthe tower.

(4) For the blast furnaces C-2 and C-4 (OEPA source numbers P901 and P902), the

particulate emissions shall not exceed 0.00 pound per hour from each source.

(5) For the stove stacks associated with blast furnaces C-5 and C-6 (OEPA source

numbers P903 and P904), the particulate emissions shall not exceed 11.7

pounds per hour from each source.

(6) For the charging and tapping operations associated with the numbers 1 and 2

basic oxygen furnaces (OEPA source numbers P905 and P906), the hot metal

desulfurization and hot metal transfer station (OEPA source number FOll),

and the teeming operation (OEPA source number FOB), the particulate

emissions from the stack ofthe secondary emission control baghouse serving

such sources shall not exceed 10.3 pounds per hour.

(7) For boiler 234 (OEPA source number B009), the particulate emissions shall not

exceed 0.00 pound per million Btu of actual heat input.

(8) For the coke oven batteries numbers 1 through 3 at the number 1 coke plant

(OEPA source numbers B901 through B903), the particulate emissions shall

not exceed 0.00 pound per hour per battery.

(9) There shall be no processing of raw materials at blast furnaces C-2 and C-4
3745-17-12

(OEPA source number F009).

18 (

\

(10) For the number 1 and 2 basic oxygen furnaces (OEPA source numbers P905

and P906) at the number 2 shop, the particulate emissions from the

suppressed combustion systems serving these sources shall not exceed 15.0

pounds per hour from each system.

(11) For the number 1 coke plant quench stations numbers 1 and 4 (OEPA source

numbers P066 and P067), the particulate emissions shall not exceed 0.00

pound per hour.

(12) For the coal handling and processing operations at the number 2 coke plant

(OEPA source number F006), the total operating hours shall not exceed 16

hours during any calendar day. Daily records shall be maintained of the

operating time to document compliance with this restriction. These records

shall be maintained by the owner or operator for a period of not less than

three years.

(13) There shall be no coke handling or processing at the number 1 coke plant

(OEPA source number F007).

(Q) The "Luria Brothers" (OEPA premise number 1318122776) or any subsequent owner

or operator of the "Luria Brothers" facility located at 18951 Snow road, Brook

Park, Ohio shall comply with both the following emission limitations for particulate

matter:

(1) For the material handling operation (OEPA source number F003) and the

material handling operation associated with the automobile shredding line

(OEPA source number P901), there shall be no visible particulate emissions.

(2) For the automobile shredding line (OEPA source number P901), the particulate

emissions shall not exceed 4.0 pounds per hour.

(R) The "Meech Foundry, Incorporated" (OEPA premise number 1318224005) or any

subsequent owner or operator of the "Meech Foundry, Incorporated" facility

located at 4730 Warner road, Garfield Heights, Ohio shall comply with all the

following control requirements for particulate matter and recordkeeping

requirements:

(1) For the cupola furnace (OEPA source number P901), the particulate emissions

shall not exceed 10.8 pounds per hour.

(
( 3745-17-12 19

(

(2) For the inoculation operation associated with the cupola furnace (OEPA source

number P90l), the operating hours shall not exceed 0.1 hour during any

calendar day.

(3) For the iron pouring and cooling operation associated with the cupola furnace

(OEPA source number P90l), the operating hours shall not exceed 3.0 hours

during any calendar day.

(4) Daily records shall be. maintained for the operations identified in paragraphs

(R)(2) and (R)(3) of this rule to document compliance with the specified

hourly operating restrictions.

(8) The "Ohio Aluminum Industries, Incorporated" (OEPA premise number 1318226416)

or any subsequent owner or operator of the "Ohio Aluminum Industries,

Incorporated" facility located at 4840 Warner road, Garfield Heights, Ohio shall

comply with all the following emission limitations for particulate matter:

(1) For the sand handling operation associated with the sand reclamation process

(OEPA source number FOOl), the particulate emissions shall not exceed 0.90

pound per hour.

(2) For the mold making operation associated with the sand reclamation process

(OEPA source number FOOl), the particulate emissions shall not exceed

0.0055 pound per hour.

(3) For the casting shakeout operation associated with the sand reclamation process

(OEPA source number FOOl), the particulate emissions shall not exceed

0.016 pound per hour.

(4) For the cleaning and fmishing process (0EPA source number P901):

(a) The total combined particulate emissions from the control equipment shall

not exceed 0.11 pound per hour.

(b) There shall be no visible particulate emissions from the cleaning room.

(T) The "Reilly Industries" (OEPA premise number 1318002735) or any subsequent

owner or operator of the "Reilly Industries" facility located at 3201 Independence

road, Cleveland, Ohio shall not cause or permit the total combined emission of

particulate matter,from the coal tar pitch cooling tanks number 50,52, 127, and 130

through 133 (OEPA source numbers P014 through POl7, and P019) to exceed 0.40
3745-17-12

pound per hour.

20 (

(D) The "Schloss Paving Company" (OEPA premise number 1318224741) or any

subsequent owner or operator of the "Schloss Paving Company" facility located at

13700 McCracken road, Cleveland, Ohio shall comply with all the following

emission limitations for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period oftime not

to exceed three minutes during any sixty-minute observation period.

(2) For the paved roadways and parking areas (OEPA source number FOOl), there

shall be no visible particulate emissions except for a period of time not to

exceed one minute during any sixty-minute observation period.

(3) For the asphaltic concrete plant (OEPA source number P90l), the particulate

emissions shall not exceed 6.0 pounds per hour.

(V) The "Standard Slag Company" (OEPA premise number 1318002662) or any

subsequent owner or operator of the "Standard Slag Company" facility located at

Campbell road and Harvard avenue, Cleveland, Ohio shall comply with all the

following control requirements for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period of time not

to exceed three minutes during any sixty-minute observation period.

(2) For the paved roadways and parking areas (OEPA source number FOOl), there

shall be no visible particulate emissions except for a period of time not to

exceed one minute during any sixty-minute observation period.

(3) For the slag storage piles (OEPA source number F002), there shall be no visible

particulate emissions except for a period of time not to exceed one minute

during any sixty-minute observation period.

(4) For the slag processing operations (OEPA source number F005):

(a) All of the particulate emissions from this operation shall either be vented

to a baghouse or controlled by a wet suppression system.

(b) If a baghouse is employed, the total combined particulate emissions from

(

(
/ 3745-17-12 21

all stacks shall not exceed 4.9 pounds per hour.

(c) If a wet suppression system is employed, visible particulate emissions of

fugitive dust shall not exceed ten per cent opacity as a six-minute

average.

(

(W) The "Stein, Incorporated" (OEPA premise number 1318003929) or any subsequent

owner or operator of the "Stein, Incorporated" facility located at 3100 East 45th

street, Cleveland, Ohio shall comply with both the following emission limitations

for particulate matter:

(1) For the slag storage piles (OEPA source number F005), there shall be no visible

particulate emissions except for a period of time not to exceed one minute

during any sixty-minute observation period.

(2) For the slag processing operations (OEPA source numbers F006 and F007),

visible particulate emissions of fugitive dust shall not exceed ten per cent

opacity as a six-minute average.

(X) The "Stein, Incorporated" (OEPA premise number 1318005076) or any subsequent

owner or operator of the "Stein, Incorporated" facility located at 3341 Jennings

road, Cleveland, Ohio shall comply with all the following emission limitations for

particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period oftime not

to exceed three minutes during any sixty-minute observation period.

(2) For the slag unloading operation (OEPA source number F002), visible

particulate emissions of fugitive dust shall not exceed ten per cent opacity as

a six-minute average.

(3) For the slag processing operation (OEPA source number F003), visible

particulate emissions of fugitive dust shall not exceed ten per cent opacity as

a six-minute average.

(4) For the slag storage piles (OEPA source number F004), there shall be no visible

particulate emissions except for a period of time not to exceed one minute

during any sixty-minute observation period.

(Y) The "T & B Foundry Company" (OEPA premise number 1318000504) or any

subsequent owner or operator ofthe "T & B Foundry Company" facility located at
3745-17-12 22 (

2469 East 7lst street, Cleveland, Ohio shall comply with all the following emission

limitations for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period of time not

to exceed three minutes during any sixty-minute observation period.

(2) For the paved roadways and parking areas (OEPA source number FOOl), there

shall be no visible particulate emissions except for a period of time not to

exceed one minute during any sixty-minute observation period.

(3) For the iron pouring and cooling operations (OEPA source number F003), there

shall be no visible emissions.

(4) For the cupola furnace (OEPA source number P90l), the particulate emissions

shall not exceed 14.0 pounds per hour.

(Z) If any unpaved roadways and parking areas, or portions thereof, identified in

paragraphs (C)(l), (E), (K), and (X)(l) ofthis rule are paved, the paved portions of

the roadways and parking areas shall be subject to a limitation of no visible

particulate emissions except for a period of time not to exceed one minute during

any sixty-minute observation period.

(
(

3745-17-12

Effective:

R.c. 119.032 review dates:

CERTIFIED ELECTRONICALLY

Certification

01122/2008

Date

Promulgated Under:

Statutory Authority:

Rule Amplifies:

Prior Effective Dates:

02/0112008

09/12/2007 and 02/0112013

119.03

3704.03(E)

3704.03(A),3704.03(E)

6/14/1991, 12/6/1991, 11115/1995, 113111998

23
("(
(

ACTION: Final

3745-17-13

I DATE: 01/22/2008 8:21 AM I

Additional restrictions on particulate emissions from specific

air contaminant sources in Jefferson county.

(

;'

[Comment: For dates of non-regulatory government publications. publications of

recognized organizations and associations. federal rules. and federal statutory provisions

referenced in this rule. see the last paragraph of rule 3745-17-01 of the Administrative

Code titled "Incorporation by reference. "]

(A) Compliance with the emission limitations and control requirements specified in this

rule shall be achieved in accordance with the time schedules contained in rule

3745-17-04 ofthe Administrative Code.

" EB) The "lRtema-tioaal Mill Service, lH:cofjlora-ted" EOEPA premise atH.nbcr 1741090068)

or aay stlesequeat OVffler or operator of the "lffiema-tioaal' Mill Serviee,

lH:eofjloFa-ted" facility loea-ted at COl'flffiereial A"ieooe aad Cool Spriag road, MiRgo

Junctioa, Ohio shall comply with the followmg emissioa liInitatioas for partirolate

ma-tter:

(1) For the l:lfl:p8:'ied roads aad paooag areas EOEPl.c: somee ftUmeerS FOOl aad

F006), there shall ee ao yisiele partietllate emissioas eRcept for a period of

time ROt to exeeed three mifttltes dtlf,aay sixty minttte oeservatioa period.

(2) For the slag aftd steel scrap separa-tiRg opera-tioas EOEPA SOtlrce ftUffieerS F002,

F004 aad F005), yisiele partietllate emissioas of fugitive dtlst shall Rot

exeeed tea per eeat opaeity as a six mIDtlte a'ierage.

/

(3) For the slag aad steel scffi]9 storage piles (OEPA sottree ftUffilgers F003 aad

F007), there shall ee ao visiele partiotlla-te emissioas eJcoept for a period of

time ROt to exeeed oae mmtlte dt:I-fiilg aay sixty J:Hiftu4:e oescrvatioa period.

tc1.cID The "Satralloy, Incorporated" (OEPA premise number 1741000060) or any

subsequent owner or operator of the "Satralloy, Incorporated" facility located at

Mingo Junction-Goulds road, Cross Creek township, Jefferson county, Ohio shall

comply with the following emission limitations for particulate matter:

(1) For the unpaved roadways and parking areas (OEPA source number FOOl),

there shall be no visible particulate emissions except for a period oftime not

to exceed three minutes during any sixty-minute observation period.

(2) For the paved roadways and parking areas (OEPA source number FOOl), there

shall be no visible particulate emissions except for a period of time not to

exceed one minute during any sixty-minute observation period.

ED) The "Staadard Slag COR'lflafty" EOEPA pfCmise ~tH.nber 1741090080) or aft)'

stlesequeat O'lffler or opeFa-tor of the "Staadar~g Compaft)''' faoility loca-ted at

1042 Commeroial street, Mmgo fuH:etioa, Oluo shall oomply 'lAth the folloviing

[s~}'lesheet: rule.xs12.14, allthor;ng fool: i4i 2.01 May 21,2003. (dv: 25, p: 30293, pa.' 44096, 1'0: 144956. d: 156655)] print date: 01/22/2008 09:20 A1\11
3745-17-13

effiissioR liffittatioRs fOf partieulate ffiEl'ttef:

2 (

(1) FOf the URpEY/ed foads fl1l:d paflcing flfOas (aEPA SOUfee HUffieef FOOl), thefe

shall ee RO visiBle partieulate effiissioRS e~(eept fof a period of tiffie Rot to

e*eeed thfee ffiiHUtes dUfiHg flftY si~ ffiimtte OeSelVariOR period.

(2) FOf the slag stofflge piles (OEPA soume RUffieef F002), thefe shall ee RO visiBle

partieulate effiissioRS e*eept fof a pefiod of tiffie Rot to eJCeeed oRe ffiiRute

duFdlg fl:HY si*ty ffiinute oeseFvatioR period.

(3) FOf the slag pfoeessiftg opefatioRs (OEPA: SOUfee HUffil3efs F003 flHd F004),

visiBle particulate Offii~sioRS of fugitive dust shall ROt e*eeed teR pef eeRt

opaeity as asi* ffiiHUte EYleffige.

tEj,(Q The "VlheeliRg Pi4:tseUfghWheeling-Pittsburgh Steel Corporation" (OEPA premise

number 17411500110641090010) or any subsequent owner or operator of the

"\Vfleeling PittseUfghWheeling-Pittsburgh Steel Corporation" facility located at

South Third street, Steubenville, Ohio shall comply with all the following eoHtfol

fequifeffiems fof partieulate ffiEl'ttef:the work practice plan in the appendix to this

rule for the control of fugitive dust from the roadways and parking areas (OEPA

source number F101).

(1) FOf eoilefs RUffieef 3 through 8 (aEPA SOUfee fttlffieefS B003 thfough B008),

the partieulate effiissioRS ftOffi eaeh eoilef shall ROt e*eeed 0.020 potlfid pef

ffiillioR Btu of aetual heat input.

(2) FOf eoilef HUffieef 9 (aEPA SOUfee H:tlffil3ef B051):

(a) The sulfuf eORteRt of fl:H)' fesidual fuel oil [!fed in this eoilef shall ROt

e*eeed 1.2 pef eem ey weight. The sulfuf eomem of fesidual fuel oil

shall ee detefffiined in aeeofdaRee with "ASTM StaRdtlfd D129, D1552,

Of D4057."

(13) The sulfuf eomem of eaeh fuel oil shipffiem shall ee detefffiined flHd

feeOfds shall ee ffiaintained to doeUffieRt eOffipliflHee with the

fequifeffiem in ptl:ffl:gffiph (E)(2)(a) of this rule. These feeofds shall ee

ffiaintained ey the OVlflef Of opefatof fof a period of ROt less thaR tbfee

yetl:f&:

(e) The particulate effiissioRS ftOffi this eoilef shall ROt e*eeed O.llpOURd pef

ffiillioR Btu of aetual heat iRput vffleR fIred ",'lith fl:HY fesidual fuel oil.

(d) aRly gaseous fuels flHd fesidual fuel oil shall ee eumed in this eOilef.

(3) FOf the foadv/ays aRd ptlfmg tlfeas (aEPA: SOUfee HUffieef FOOl), this faeility

shall eOffiply v/i4:h the "',llofk pfaetiee PlaR in AppeRdi* A" ofthis rele fOf the

(

(
( 3745-17-13

eoHtfol offugit:ive dust.

(4) For the ffiTli materiallulfldlmg operatiofts (OEPA souree ftu.fl.'l:l:ler F004):

3

(

(

(a) The moisture eoftteftt of the simer loaded iftto the rEY;1 material feed bms

building shall be ftot less thRft 1.5 per eeftt by weight.

(1:J) The moisture eoftteftt of the sinter loaded iftto the revi material feed bifts

buildiftg shall be detefffiined by aftalysis of a greb sRHlple of smter

takeft Oft eaeh day of railear loadmg at a loeatioft aIif.vhere at or

betv/eeft the railear loading Rftd Uftloading areas 'vvhieh provides aft

aeeurate represefttatioft ofthe moisture eoftteftt ofthe simer loaded into

sueh buildmg. Reeords shall be maifttamed to doeumeftt eompliaftee

with the requifemeftt m paragreph (E)(4)(a) of this rule. These reeoms

shall be maimaifted by the OVffl:er or operetor for a period of ftot less

thRft three years.

(5) For the blast fumaees ftu.fl.'l:l:ler 1 aftd 2 (OEPA souree ftu.fl.'l:l:lers P901 Rftd P902):

(a) The partieulate emissiofts from the stove staeks sepI"iftg souree P901 or

souree P902 shall ftot e*eeed 1.8 poUftds per hour from sto;ve staek A

Rftd 0.87 pound per hour from stolle staek B.

(1:J) There shall be ftO partieulate emissiofts from the bleeders SefVIDg sourees

P901 aftd P902.

(e) Sourees P901 Rftd P902 shall ftot be opereted simukRfteously. Daily

reeoms shall be maifttained for the opereting times of eaeh souree to

dOeUffieftt eOffipliRftee with this operetiftg restrietioft. These reeords

shall be maifttaifted by the OVifter or operator fur a period of ftot less

thaft three years.

(BCD) The "JNheeling PittsburghWheeling-Pittsburgh Steel Corporation" (OEPA premise

number 17410900100641090010) or any subsequent owner or operator of the

"\l/heeliftg Pilisl9urghWheeling-Pittsburgh Steel Corporation" facility located at

McLister avenue, Mingo Junction, Ohio shall comply with all the following control

requirements for particulate matter:

(1) For boilers ftuftllger 1 through 12 (OEPA souree ftUffibers BOOI through BOI2):

(a) The partieulate effiissiofts from sourees BOOI through B004 shall ftot

e*eeed 0.020 pouftd per millioft Btu of aetlial heat iftput.

(b) The partieulate emissiofts frOffi sourees BOOS through B012 shall flOt

e*eeed 0.091 pouftd per tnillioft Btu of aetual heat iB:put wheft fired wit:h

aH:y residual fuel oil, Rftd 0.020 pouftd per ffiillioft Btu of aetual heat
3745-17-13 4

iflput wheR fl:fed vlith alast fufH:aee gas.

(c) The sulfur coRteRt of EtH:y fesidHal fuel oil ftfed ffi sources B005 tffi'Otlgh

B012 shall Rot exceed 1.0 pef eeRt ay ,veight. The sulfur eoRteRt of

fesidtlal fuel oil shall ae detefffi:ined in aeeofdaRee with "ASTM

StaRdaFd D129, D1552, Of D4057."

(d) The stllfur eoRteRt of eaeh fuel oil shipmeRt shall ae detefffirned aRd

feeofds shall ae maintaffied to doetlffieRt eompliaRee vlith the

fequiFemeRt in paragraph (F)(l)(c) of this rule. These feeofds shall ae

maintained ay the OVffl:ef Of operetof fof a pefiod of ROt less thaR three

yettFS":

(e) ORly gaseotls fuels aRd fesidtlal fuel oil shall ae aU:ffled in SOtlfCeS B005

tffi'Otlgh B012.

E21ill For the roadways and parking areas (OEPA source number FOOl), this

facility shall comply with the "V/ofk Pfactiee PlaRwork practice plan in

AppeRdix A"the appendix to efthis rule for the control offugitive dust.

(3) FOf the revi matefial haRdling operetioRs at the alast furnaces (OEPA SOUi'ee

H:tlmaef F003):

(a) The moisture coRteRt of the siRtef loaded into the faw matefial feed aiRS

atlilding shall ae Rot less thaR 1.5 pef ceRt ay weight.

(b) The moistUi'e coRteRt of the sintef loaded into the rew material feed aiRS

attildffig shall ae detefffimed ay aRa1ysis of a grab sample of siRtef

takeR OR each day of failear loadiRg at a locatioR aRyvthefe at Of

aeh-veeR the failcaf loadiRg aRd tlH:1oadmg areas vthieh pfovides aR

aCCUi'ate fC]9feseRtatioR ofthe moistUi'e eORteRt ofthe sintef loaded into

stlch atlildiRg. Ri:iCOfds shall ae maintaiRed to doetlmeRt compliaRce

with the feqttiFem:eRt iR paragraph (F)(3)(a) of this rule. These feeofds

shall ae maintaiRed ay the ovmef Of operetof fOf a period of ROt less

thaR tmee years.

f41Ql For the hot metal transfer operation from railcar to charge ladle (OEPA

source number F009), the particulate emissions from the baghouse serving

this source shall not exceed H3.5 pounds per hour.

f51ill For the reheat furnaces number 2 through 4 (OEPA source numbers P006

through P008), the particulate emissions from each furnace shall not exceed

6.0 pounds per hour.

t61ill For the blast fumacesfurnace number:3--aH:d 5 (OEPA source Rtlmaefsnumber

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3745-17-13 5

P901 and P903):

(a) Visible particulate emissions from the casthouses shall not exceed the

follov/ing limitations:fifteen per cent opacity as a six-minute average at

all times.

(i) For the emissions associated with the opening of a tap hole, twenty

per cent opacity as a three mffiu-te average for not more than one

three minute period dttrmg aft)' period of sixty consecutive

mmutes;

(ii) For the emissions associated '/lith the closing of a tap hole, hventy

per ccnt opacity as a three minute average for not more than one

three miffi:tte period during any period of sixty consecutive

mmutcs;

(iii) For the elliissions associated with the changmg of torpedo cars,

hventy per cent opacity as a one mffiu-te average for not more than

one one mmute period during any period of sixty consecutive

minutes; and

(iv) FiT/e per cent opacity as a six mi-nu-te a'/erage at all other times.

(

(b) The total particulate emissions from the baghouse serving the casthouses

shall not exceed {hM2.52 peun4pounds per hour.

(c) For the clean gas bleeders, all the blast furnace gases shall be vented to a

flare system which is designed and operated in accordance with good

engineering practice and capable of efficiently combusting the gases.

The particulate emissions from the flare system, which are attributable

to the uncombusted blast furnace gases, shall not exceed M8l.63

peun4pounds per hour.

(d) The total particulate emissions from the stove stacks serving SOUfces P901

anasource P903 shall not exceed 3.1 and 3.52.95 pounds per hour,

rcspectively.

(e) The total, comeffied maximum daily production rate for thOOeth blast

furnacefurnaces shall not exceed fi¥efour thousand s-e¥Cnfive hundred

fifty net tons ofmetal per day. Daily records shall be maintained for the

total, combmed production rate to document compliance with this

production restriction. These records shall be maintained by the owner

or operator for a period ofnot less than three years.
3745-17-13 6

E+till For the basic oxygen furnaces (OEPA source numbers P904 and P905), the

total particulate emissions from the scrubbers serving these sources shall not

exceed ~8.86 pounds per hour.

f81® For the desulfurization station (OEPA source number P907), the particulate

emissions from the baghouse serving this source shall not exceed ~3.71

pounds per hour.

(G) If fffiY UIipaved roaffivays afid padufig areas, or portiofiS thereof, ideftl:ified ffi

paragraphs (B)(l) Rftd (D)(l) of this role are paved; the pRJ/ed pOrtiOfiS of the

roadways afid pafkiE:g areas shaUbe subjeet to a limitatiofi offiO visilile partieulate

emissiofiS e*eept for a period of time fiot to meeeed ofie minute d~Jlg aft)'

si*:ty minute obsef¥atiofi period.

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3745-17-13

Effective:

R.C. 119.032 review dates:

CERTIFIED ELECTRONICALLY

Certification

01122/2008

Date

Promulgated Under:

Statutory Authority:

Rule Amplifies:

Prior Effective Dates:

02/0112008

09/12/2007 and 02/0112013

119.03

3704.03(E)

3704.03(A),3704.03(E)

6/14/1991, 12/6/1991, 11/15/1995, 113111998

7
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ACTION: Final

3745-17-13

EXISTING

Appendix

3745-17-13

Appendix

I DATE: 01122/2008 8:21 AM I

Page 1

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Work Practice Plan for the Control of Fugitive Dust Emissions

From Roadways and Parking Areas at the Wheeling-Pittsburgh Steel Corporation,

Steubenville and Mingo Junction Facilities

A. Allowable Emission Rates

1. Total combined emissions of particulate matter with an aerodynamic diameter less than

or equal to a nominal ten micrometers ("PMlO") from unpaved roads, parking lots,

laydown, entrance, unloading areas and berms, and irregular paved surfaces, and from

paved roads, which are located at the Steubenville facility and are identified in Sections B

and C ofthis Appendix, shall not exceed 1.72 pounds per hour.

2. Total combined emissions of PM10 from unpaved roads, parking lots, laydown, entrance,

unloading areas and berms, and irregular paved surfaces, and from paved roads, which

are located at the Mingo Junction facility and are identified in Sections Band C of this

Appendix, shall not exceed 4:9+7.67 pounds per hour.

3. Compliance with the emission limitations specified in Section A.I. and A.2. of this

Appendix shall be determined by the methodology set forth in the U.S. Environmental

Protection Agency reference document Control of Open Fugitive Dust Sources (EPA450/3-88-008), Sections 2.0 and 3.0, and using the dust control plans identified in

Sections B and C ofthis Appendix.

B. Unpaved Roads, Parking Lots, Laydown, Entrance, Unloading Areas and Berms, and

Irregular Paved Surfaces-Chemical Suppression

1. The Company shall employ dust control measures on all unpaved surfaces, and irregular

paved surfaces that cannot be adequately cleaned under the provisions of Section C of

this Appendix, identified in this Section and in accordance with the following:

a. All unpaved surfaces and irregular paved surfaces identified in Attachment 1

(map) shall be treated in accordance with the schedule in Attachment 1, following

the initial establishment of chemical ground inventory, with a chemical dust

suppressant (petroleum resin emulsions, asphalt emulsions or acrylic cements) on

a year-round (twelve-month) basis, except as provided under Sections B.i.e.,

B.I.f. and D below. The dust suppressant application intensity and frequency

during the fust two months of this program shall be sufficient to achieve the

ground inventory specified in Section B.I.d. by the end ofthe two-month period.

b. Tri-weekly, monthly and quarterly applications shall be accomplished before the

end of the fust full week of the tri-week/month/quarter except as provided under

Sections B.I.e., B.I.f. and D below.

APPENDIJ{ 1'(30293) pa(44096) d() 56702j ,.,,(144956) print date: 01/22/2008 9:20AM
3745-17-13 Page 2

c. For each dust suppressant application during the initial two-month period of the

dust control program, the concentrated dust suppressant shall be diluted at a ratio

of not more than five (5) parts water to one (1) part concentrate and the resulting

solution shall be applied at a minimum rate of 1.0 gallon per square yard of

unpaved or irregular paved surface. The dust suppressant shall be applied at

sufficient intervals and intensities after the initial two-month period as to maintain

the ground inventory. Except as provided in Sections B.l.f. and D below, the

continuing program shall provide for the application of dust suppressant specified

in Attachment 1 diluted by no more than seven (7) parts water to one part

chemical and applied at a rate of not less than 0.5 gallon per square yard of

unpaved or irregular paved surface.

d. A minimum ground inventory of 0.25 gallon of concentrate per square yard of

road surface, as specified in Section 3.0 of the USEPA reference document

Control ofOpen Fugitive Dust Sources (EPA-450/3-88-008) shall be maintained.

e. Applications of dust suppressant may be delayed by not more than three (3) days

for any scheduled date upon which the unpaved or irregular paved surface is snow

and/or ice covered or has experienced> 0.25 inch ofrainfall.

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f. In the event of persistent adverse weather conditions such as snow and/or ice

cover or excessive rainfall, the Company may petition the Director or his

representative verbally with written confirmation within three (3) days for

extended exemptions which may be granted as deemed appropriate by the (

Director or his representative.

g. Applications of chemical dust suppressant for the second year (after establishment

of the ground inventory specified in Section B.1.d.) and beyond may follow the

revised schedule, application intensities, and application concentrations shown in

Table 11 ofAttachment 1.

2. Compliance with Section B.l. shall be determined in accordance with procedures set

forth in this Appendix.

3. Control Equipment

The Company shall ensure the availability, required scheduling, and proper maintenance

ofspray trucks that are designed and equipped, at minimum, with a 2,000 gallon capacity

tank, a spray bar system capable of applying the dust suppressant solution at a coverage

rate of at least 1.3 gallons per square yard of surface, a certified flow metering device

calibrated in units of gallons per minute, and an apparatus that will facilitate manual

applications ofthe solution to areas not readily accessible by the spray truck.
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3745-17-13

4. Recordkeeping and Reporting

Page 3

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a. The Company shall maintain records relative to the program to control emissions

from unpaved roads, parking lots, laydown, entrance, unloading areas and berms,

and irregular paved surfaces identified in Attachment 1. These records shall

include, at a minimum, the following information:

1. Control equipment maintenance records.

11. Scheduled and unscheduled equipment malfunctions and downtime.

111. Meteorological log to include· average daily temperature, daily

precipitation and unusual meteorological occurrences.

IV. The date, type and quantity received for each delivery of chemical dust

suppressant.

v. For each dust suppressant application date and for each unpaved road,

area, or berm, or irregular paved surface identified in Attachment 1, start

and stop times, average truck speed, number of passes, amount of solution

applied, and the dilution ratio ofthe solution.

VI. Identification of areas where manual spraying was utilized.

b. These records shall be retained by the Company for five (5) years and shall be

made available to the Director or his representative upon request.

c. A calendar quarterly report shall be submitted to the Director or his

representative. The report shall contain the information cited above and a

description of any deviations from the control program and the reasons for such

deviations. The report shall be certified to be accurate by management and shall

be submitted within fifteen (15) days after the end ofthe quarter.

d. The Company shall notify the Director or his representative, in writing, of any

noncompliance with Section B of this Appendix. Such notice shall be submitted

within five (5) days ofthe non-compliance occurrence and shall include a detailed

explanation of the cause of such noncompliance, all remedial actions required,

and the date by which compliance was or will be reestablished.

e. The Company shall submit to the Director or his representative an annual report

which demonstrates compliance with the PMlO emission rates specified in

Sections A.l. and A.2. of this Appendix for the unpaved surfaces, and the

irregular paved surfaces that cannot be adequately cleaned under the provisions of

Section B ofthis Appendix, at the Mingo Junction and Steubenville facilities. The

PMlO emission rate for each individual network segment identified in Attachment

1 shall be reported along with the total PMlO emission rate for each facility. The

PMlO emission rates shall be calculated using the methodology specified in

Section A.3. ofthis Appendix and shall reflect the road network as it exists at the
3745-17-13 Page 4

end of each calendar year. Each annual report shall be submitted by no later than

January 31 ofthe succeeding year.

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5. The Company shall implement the dust control measures of Section B no later than the

effective date ofthis rule.

C. Paved Roads-Vacuum Sweeping

1. The Company shall employ dust control measures on all paved roads identified in this

Section and in accordance with the following:

a. All paved roads identified in Attachment 1 (map) of this Appendix shall be

cleaned via vacuum sweeping on a daily, year-round (twelve-month) basis except

as provided under Sections C.l.a.i., C.l.a.ii., and D below.

1. Daily sweeping may be suspended only when there is snow, ice cover, or

standing water on the surface. All such suspensions shall be reported and

verified as required under Section CA. (Recordkeeping and Reporting).

11. Irregular paved surfaces that cannot feasibly or adequately be cleaned by

vacuum sweeping shall be chemically sprayed in accordance with

provisions of Section B.

2. Compliance with Section C.I. shall be determined in accordance with procedures set (

forth in this Appendix.

3. Control Equipment

a. The Company shall ensure the availability, required scheduling, and proper

maintenance of vacuum sweeping trucks. The collection hopper of the vacuum

truck shall be designed and maintained so as to prevent fugitive dust emissions.

b. Material collected by the vacuum sweeping truck shall be handled and disposed of

in a manner that minimizes fugitive dust emissions, including but not limited to,

wet dumping and chemical treatment or stabilization ofstored material.

4. Recordkeeping and Reporting

a. The Company shall maintain daily records for the paved road cleaning program.

These records shall include, at a minimum, the following information:

1. Control equipment maintenance records.

11. Scheduled and unscheduled equipment malfunctions and downtime.

111. Meteorological log to include average daily temperature, daily

precipitation and unusual meteorological occurrence.

IV. Qualitative description ofthe road surface conditions.
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3745-17-13 Page 5

v. Start and stop time, average truck speed, number of passes for each paved

road identified in Attachment 1.

VI. Identification of areas where chemical treatment was utilized.

Vll. Qualitative descriptions of areas ofunusually high silt loadings from spills

and track-ons.

V111. Total amount of dust collected by vacuum trucks in pounds or tons.

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D.

b. These records shall be retained by the Company for five (5) years and shall be

made available to the Director or his representative upon request.

c. A calendar quarterly report shall be submitted to the Director or his

representative. The report shall contain all of the information cited above and a

description of any deviation from the control program and the reasons for such

deviation. The report shall be certified to be accurate by Company management

and shall be submitted within fifteen (15) days after the end ofthe quarter.

d. The Company shall notify the Director or his representative, in writing, of any

non-compliance with Section C of this Appendix. Such notice shall be submitted

within five (5) days ofthe non-compliance occurrence and shall include a detailed

explanation of the cause of such non-compliance, all remedial actions required

and the date by which compliance was or will be reestablished.

e. The Company shall submit to the Director or his representative an annual report

which demonstrates compliance with the PMlO emission rates specified in

Sections AI. and A2., ofthis Appendix for the paved roads (excluding irregular

paved surfaces that cannot be adequately cleaned under the provisions of Section

C of this Appendix) at the Mingo Junction and Steubenville facilities. The PMlO

emission rate for each individual network segment identified in Attachment 1

shall be reported along with the total PMlO emIssion rate for each facility. The

PMlO emission rates shall be calculated using the methodology specified in

Section A3. ofthis Appendix and shall reflect the road network as it exists at the

end of each calendar year. Each annual report shall be submitted by no later than

January 31 ofthe succeeding year.

5. The Company shall implement the dust control measures of Section C no later than the

effective date ofthis rule.

Changes to Paved and Unpaved Road!Area Dust Control Programs

1. The Company has the right to petition the Ohio EPA for written approval of definitive

treatment methods, treatment schedules and procedures or reporting requirements

different from those required herein. No action shall be taken by the Company in

employing the alternative practices until the Director or his representative issues a written

approval to the Company. Such alternative practices must be demonstrated to the

Director or his representative to result in equivalent dust control effectiveness in
3745-17-13 Page 6

accordance with Control of Open Fugitive Dust Sources (EPA-450/3-88-008). The (

Company reserves the right to contest any disapproval of such petition in the appropriate

judicial forum.

2. In the event that the Company certifies that all of a roadway or area identified in

Attachment 1 has been discontinued, the dust suppression or surface cleaning program

for that road or area may be terminated or reduced. Ifthe Company begins to utilize any

new roadway, parking lot or other vehicular activity area not shown in Attachment 1, it

shall notify the Director or his representative in the reports required under this Appendix

and treat or clean the road or area in accordance with the procedures contained herein,

unless more stringent requirements are specified in any permit to install issued by the

Ohio EPA for such roadway or area.

3. The Director or his representative shall not be precluded from requesting adjustments,

including increased chemical suppressant application or cleaning, if on-site inspections

reveal that the program contained herein does not prevent excessive visible dust

entrainment and emissions from a particular road or area.

4. In the event that an unpaved road or area that has been chemically treated becomes

completely hardened and cemented by such treatment so as to become like a paved road

as demonstrated by observation, by compaction tests and silt analyses, or in the event that

the Company paves any unpaved road or area, that road or area may be treated as a paved

surface and cleaned in accordance with the procedures outlined in Section C.

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3745-17-13 Page 7

Figure 1: Drawing Description: Layout of the Roads at Steubenville North Plant

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........., .

..............."' . ........... '..

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':.

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-'a..,.4 Road ••••_.Ullp..ved Road

_Uup....,.4 Lot.·

d H
3745-17-13

Attachment 1 Continued

Tables 1 and 2

Page 8

Wheeling Pittsburgh Steel Corporation, Steubenville

Paved Roads

Road Length Width Area Description Section (feet) (feet) (sq. yds)

A 350 16 622 Entrance Road

B 1088 16 1934 Cold Strip MOl Road

C 250 16 444 Cold Strip MOl Entrance Road

D 3250 16 5778 Plant Center Road-Wide berms at indicated places

Unpaved Roads, Areas and Wide Berms

I s~oad Length Width Area Description ection (feet) (feet) (sq. yds)

D 1584 8 1408 Plant Center Road-Wide berms at indicated places

E 288 16 512 Small Unpaved Roads from Center Road

F 215 140 3344 West Parking Lot

G 315 95 3325 East Parking Lot

H 5280 30 17600 Open Hearth-Hot Strip Mill Road

J 1056 30 3520 Strip Mill Road-Two 15' Lanes

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3745-17-13

Attachment 1 Continued

Page 9

Table 3: Initial Application ofChemical Dust Suppressant at the Wheeling-Pittsburgh Steel

Corporation Steubenville North Facility

Wheeling Pittsburgh Steel Corporation, Steubenville

Dust Suppressant Initial Application

Mixture = 1 part Chemical

5 part Water

Application Intensity =1 gal.lyd.**2

Road Area ChemicaJ Mixture Application InitiaJ Application (Qal.)

Section (sq.yds.) (gal./appl.) (gal.lappl.) Frequency ChemicaJ Mixture

D 1,408 235 1,408 1 235 1,408

E 512 85 512 3 256 1,536

F 3,344 557 3,344 2 1,115 6,688

G 3,325 554 3,325 2 1,108 6,650

H 17,600 2,933 17,600 2 5,867 35,200

J 3,520 587 3,520 2 1,173 7,040

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Total gal./application = 4,952 29,709 gal/inital ap 9,754 58,522
3745-17-13

Attachment 1 Continued

Page 10

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Table 4: Follow-up Applications ofChemical Dust Suppressant at the Wheeling-Pittsburgh Steel

Corporation Steubenville North Facility Based on a 52 WeeklYear Season

Mixture = 1 part Chemical

7 part Water

Appl ication Intensity= 0.5 gal./yd.**2

Road Area Chemical Mixture Application Yearly Totals (Qal.)

Section (sq.yds,) (gal./appl.) (gal./appl ,) Frequency Chemical Mixture

D 1,408 88 704 4 Iyr.-Quarterly application 352 2,816

E 512 32 256 17/yr.-Tri-weeklyapplication 544 4,352

F 3,344 209 1,672 12/yr.-Monthly application 2,508 20,064

G 3,325 208 1,663 12/yr.-Monthly application 2,494 19,950

H 17,600 1,100 8,800 12/yr.-Monthly application 13,200 105,600

J 3,520 220 1,760 12/yr.-Monthly appli cation 2,640 21,120

Total gal./application 0 1857 14855 Total gal./yr. ;= 21,738 173,902

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3745-17-13

Attachment 1 Continued

Page 11

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Figure 2: Layout ofthe Roads at Mingo Junction South Plant

-P&ve4 Jlo«4

_PaftCllot .B:::::: t:d ....pc.=-IC::I.II!===

Layout of the Roads at )(Inco Junction

Sou.tb f~\
3745-17-13 Page 12

Attachment 1 Continued

Tables 5 and 6: Wheeling Pittsburgh Steel Corporation, Mingo Junction

Mingo Junction South Plant Roads

Paved Roads

Road Length Width Area Description

Section (feet) (feet) (sq. yds)

A 2,700 25 7,500 Entrance Road

B 1,165 16 2,071 BOF-Scrap Handling Road

D 1,800 16 3,200 80" Hot Strip Mill Road

E 900 16 1,600 Blast Fumace-Labor Office Road

F 375 16 667 Center Road Section

BB 600 16 1,067 Office Road

HH 700 15 1,167 Fork Truck Road, paved section

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Unpaved Roads, Areas and Wide Berms

Road Length Width Area Description

Section (feet) (feet) (sq. yds)

B 980 6 653 Scrap HandlinQ Road Berms

D 1,650 6 1,100 80" Hot Strip Mill Road Wide Berms

E 590 8 524 BF-Labor Ofc. Road Berms

G 600 200 13,333 Truck Tumaround Area

H 650 600 43,333 Main ParkinQ Lot

I 2,630 40 11,689 SlaQ Haul Road & Berms

J 513 30 1,710 Strip Mill Road

K 80 20 178 Caster Access Road

M 138 180 2,760 Strip Mill Area

0 2,340 12 3,120 Slab Lavdown

P 1,614 12 2,152 Middle Road

Q 175 75 1,458 Lab Parking

R 170 60 1,133 BOF 4 Parkina

S 160 160 2,844 IMS Corner

T 200 200 4,444 Lime Area

U 225 15 375 Short Road

W 2,700 12 3,600 River Road

X 260 115 3,322 Used Machine Parts Storage Yard

Y 380 120 5,067 Cooling Tower Area

Z 1,070 20 2,378 44" BloominQ Mill Road

AA 200 20 444 Old Heat Treat Road

CC 240 55 1,467 Coil StoraQe Yard

DD 200 50 1,111 State Street ParkinQ Lot 1

EE 300 40 1,333 State Street Parking Lot 2

GG 185 55 1,131 44" Bloomina Mill Storace Yard

HH 275 15 458 Fork Truck Road, Unpaved Section

JJ 300 30 1,000 Visitors' Parkina Area

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3745-17-13

Attachment 1 Continued

Page 13

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Table 7: Initial Application ofChemical Dust Suppressant at the Wheeling-Pittsburg Steel

Corporation Mingo Junction Facility

Mixture= 1 part Chemical

5 part Water

Application Intensity= 1 gal./yd.**2

Road Area Chemical Mixture Appl ication Initial Application (gal.)

Section (sq.yds.) (gal./appl.) (gal./appl.) Frequency Chemical Mixture

B 653 109 653 1 109 653

D 1,100 183 1,100 1 183 1,100

E 524 87 524 1 87 524

G 13,333. 2,222 13,333 1 2,222 13,333

H 9,285 1,547 9,285 3 4,642 27,855

1* 11,689 1,948 11,689 2 3,896 23,378

J 2,338 390 2,338 3 1,169 7,015

K 178 30 178 2 59 356

M 2,760 460 2,760 1 460 2,760

a 3,120 520 3,120 1 520 3,120

P 1,818 303 1,818 1 303 1,818

Q 1,458 243 1,458 2 486 2,917

R 1,133 189 1,133 2 378 2,267

S 2,844 474 2,844 3 1,422 8,533

T 4,444 741 4,444 3 2,222 13,333

U 375 63 375 3 188 1,125

W 3,600 600 3,600 3 1,800 10,800

X 3,322 554 3,322 1 554 3,322

Y 5,067 844 5,067 1 844 5,067

Z 2,378 396 2,378 3 1,189 7,133

AA 444 74 444 3 222 1,333

CC 1,467 244 1,467 1 244 1,467

DD 1,111 185 1,111 2 370 2,222

EE 1,333 222 1,333 2 444 2,667

GG t,131 188 1,131 1 188 1,131

HH 458 76 458 3 229 1,375

JJ 1,000 167 1,000 2 333 2,000

Total gal./applJcatlon 12,952 77,712 gaVinitiaI appl 24,658 147,950

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* This road is treated as a paved road supplemented with chemical dust suppressant.
3745-17-13

Attachment 1 Continued

Page 14

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Table 8: Follow-up Application ofChemical Dust Suppressant at the Wheeling-Pittsburgh Steel

Corporation Mingo Junction Facility

Based on 52 WeeklYear Season During Initial Year

Mixture = 1 part Chemical

7part Water

Application Intensity= 0.5 gal./yd.**2

Road Area Chemical Mixture Application Frequency Yearly Totals (gal,)

Section (sq.yds.) (galJappl,) (gal./appl,) Chemical Mixture

B 653 41 327 4/yr,-Quarterly application 163 1,307

D 1,100 69 550 4/yr.-Quarterlyapplication 275 2,200

E 524 33 262 4/yr.-Quarterly application 131 1,049

G 13,333 833 6,667 4/yr.-Quarterly appli'::ation 3,333 26,667

H 9,285 580 4,642 4/yr,-Quarterlyapplication 2,321 18,570

I" 11,689 731 5,844 4/yr,-Quarterlyapplication 2,922 23,378

J 2,338 146 1,169 15/yr.-24 day application 2,192 17,538

K 178 11 89 15 1yr.-24 day application 167 1,333

M 2,760 173 1,380 15 1yr.-24 day application 2,588 20,700

0 3,120 195 1,560 15 1yr,-24 day application 2,925 23,400

P 1,818 114 909 15 1yr,-24 day application 1,704 13,632

Q 1,458 91 729 4/yr,-Quarterlyapplication 365 2,917

R 1,133 71 567 4/yr,-Quarterly application 283 2,267

S 2,844 178 1,422 15 1yr.-24 day application 2,667 21,333

T 4,444 278 2,222 15 1yr.-24 day application 4,167 33,333

U 375 23 188 12/yr.-Monthlyapplication 281 2,250

W 3,600 225 1,800 12/yr.-Monthlyapplication 2,700 21,600

X 3,322 208 1,661 4/yr,-Quarterlyapplbation 831 6,644

Y 5,067 317 2,533 4/yr,-Quarterly application 1,267 10,133

Z 2,378 149 1,189 15 1yr.-24 day application 2,229 17,833

AA 444 28 222 12/yr,-Monthlyapplication 333 2,667

CC 1,467 92 733 4Iyr,-Quarterly application 367 2,933

DD 1,111 69 556 4Iyr,-Quarterly application 278 2,222

EE 1,333 83 667 12/yr.-Monthlyapplication 1,000 8,000

GG 1,131 71 565 12/yr.-Monthlyapplication 848 6,783

HH 458 29 229 4Iyr,-Quarterly application 115 917

JJ 1,000 63 500 15 1yr.-24 day application 938 7,500

(

Total gal./application= 4,898 39,183 Total galJyr. = 37,388 299,106

* This road is treated as a paved road supplemented with chemical dust suppressant.

(
3745-17-13 Page 15

Attachment 1 Continued

Table 9 and 10: Control Efficiencies for On-going Control Programs

(

Control Efficiencies for Monthly Applications

1-Month Average

Averaging Ground Inventory Control Efficiency Running Average

Period Application Concentration (gal!yci' chemical) from EPA-450!3- Control Efficiency

at start of period 88-008 Figure 3-4 (%)

(%)

Jan 1-Feb 1 1.00 galfyci' of 1:6 solution 0.143 78 78

Feb 1-Mar 1 0.50 galfyci' of 1: 12 solution 0,181 84 81

Mar 1-Apr 1 0.50 galfyci' of 1: 12 solution 0.220 89 84

Apr 1-May 1 0.50 galfyci' of 1: 12 solution 0.258 90 85

May 1-Jun 1 0.50 galfyci' of 1: 12 solution 0,297 90 86

Jun 1-Ju11 0.50 galfycf of 1: 12 solution 0,335 90 87

Jul1-Aug 1 0.50 galfycf of 1: 12 solution 0.374 90 87

Aug 1-Sep 1 0.50 galfyci' of 1: 12 solution 0,412 90 88

Sep 1-Dct 1 0.50 galfyci' of 1: 12 solution 0,451 90 88

oct 1-Nov 1 0.50 galfyci' of 1: 12 solution 0.489 90 88

Nov 1-Dec 1 0.50 galfyci' of 1: 12 solution 0.527 90 88

Dec 1-Jan 1 0.50 gal/vcf of 1: 12 solution 0,566 90 89

Control Efficiencies for Bimonthly Applications

2-Month Average

Ground Inventory

Control Efficiency Running Average Averaging from EPA-450!3-

Period Application Concentration (gaVyci' chemical) 88-008 & Control Efficiency

at start of period MECH@X@Y (%)

(%)

Jan 1-Mar 1 1.00 galfyci' of 1:6 solution 0.143 58 58

Mar 1-May 1 0.50 galfyci' of 1: 12 solution 0,181 62 60

May 1-Ju11 0.50 galfycf of 1: 12 solution 0,220 67 62

Jul1-Sep 1 0.50 galfycf of 1: 12 solution 0.258 67 64

Sep 1--Nov 1 0,50 galfyci' of 1: 12 solution 0.297 67 64

Nov 1-Jan 1 0.50 gal/vci' of 1: 12 solution 0,335 67 65
3745-17-13

Attachment 1 Continued

Page 16

(

Table 11: Chemical Applications for On-going Programs Based on "Control ofOpen Fugitive

Dust Sources"

A¥g, A¥g. WCrsI.Case CootOl ConrdIed f'tll0

Road Dail>;Vri:Ie Passes' If: VMT =lob,

= (gIsl

A 8 C 0 TClaf IJdav \'4Elis fleweocv PlAIOIIIIs) WCrsICase

SOUTH I'tJM' '.

B Scrao HandIiio Road Bt1rnls 7 J 11 2\ 0,1856 3,9) 5 B 2~ 8lmooIhIv 2.602591E-lI2 65 9.11li7~-OO 5J~1222E.(l'J

0 80' Slrip Mill Road VIde.!!eIms 2 Ii BO.:mS ViO 5 9 31 2.125125E-C2 tiS U932t(f.(l'J 4137591E.(l'J

E BF .!.ab:Jr 0Ilice Road Berms 56 560.1117 5 4 2 imooUlIY 5,19422(!E.(l'J 65 1.831.«1 I.QIt3lllE.(l'J

G Scrao HMdIinil Road Be!rr$ 229 229 0.11:J3 5 • 2 Iinn'll1Iv 2.159377H12 65 7.6139ll4E-lll 4.2D42J9E.ll3

Ii 80' HOI Sill'Mill Road VIde 8erms 213 34 247 om 15.04 5 3 4 IiloonllW 1.691390HI2 liS 5.9G:l851E.(l'J 3.293115E.(l'J

J ~lMIllcad 114 4 92

- 1.3511$£.<11 69 1!i51119E.a2 8.56B59.'JE.C3

K Caster I\a:ess Road 13 114 1:11 11 37 - 2.~-il2 Il9 2.372103E-OO 13l9625E.m

M $1m Mil Area ) 12 12 0Il261 15 92 on1hlY 1.139181E-il2 69 1.3Il8291E-lll 1.224100E-lI4

0 SabLawilwn , 72 72 0.1108 1.98 5 4 92 on1hlY 9.E582T7E.Q2 gg U/J92D4E-il2 6.12471J£.oo

p CeI1le. Road 5eclion z 44 44 02582 11.31 IS 4 2 '~:I 2mllBt-il2 liS 9,975354E-oo 5.5O!l1T7E-lll

0 Lab I'a!kioo • 20 aJ 0.0331 Des 5 4 2 flimoItWy -lI4 65 1.940131E-lI4 • 1.0713Q2!'-lI4

R SOF4PWna • es 30 $0.0322 3m 5 s Ii 6.1952631':-00 liS 2.1W55E.m 1200210E4l3

s lIdS Coole' 213 46 229 S4S 0.1m3 16.61 15 7 19 1!ooIt1'i. 2.675367E.QI 89 lO725Z!E.Q2 1.li9B581E-llZ

T UneArea 1 66 9:l 00379 352 15 1lJ 31 I!ooItIy 1.D97210E-lll 89 12ml9E.Q2 69579«4l3

1I $Il:lI1 Road 2. 2~o,m 15 4 2. Mly 2.12Zl3BE-lI4 69 2.<I313!t7E-ll5 1,345878E-ll5

W River Road 2. 2. l.trl 15 4 2 Bimootllv 2~413 65 8.91J.llOOE-lI4 4.!l:.'J597E.Q4

X Used MacllmePOllS Sturaoe Ya,d • 10 5 IS 0,0492 0.74 5 5 Ii Bill'ICI'I1tllv 1.51l11l!E.Q3 liS 5,416335E-lI4 2.9!ll71l4E-lI4

Y ICoo/fi(l ll/1le1Atea , 15 8 23 0,072011.66 5 S 7 MOlIII1Jy 352901E.Q3 89 4,0529OOE-lI4 2.237958E-lI4

Z «'IJilJamTxI Mil Road 9

~[r2OV~15 4

illt.lootIlY 4.541803E.m 89 5116ll29E-lI4 2.1lOOIn-ll4

AA Od Heal Treat Road 18 18 0,68 15 4 l.69882IE.Q3 liS S.9!lll9E-lI4 3,~1583E-lI4

ce COd SlDr:roe Yard • 5 5 5 4 2 IimlJlIhIy Ul86523E-lI4 Il5 6.li51896E.(JS 3.61m.i£-ll5

00 SaIeSl'l!lll ParM1g Lot 1 · 20 20 0.0379 0:75 5 4 2 6.2llll4ll3E-lI4 89 122191SE.(JS 3!l!l17&'f-tli

EE Slale SlIl!lllMn!I Lot 2 4 :Ill 30 0.0S88 no 5 4 2 Mdly 1.414892f.Q3 89 i.li2493tE-lI4 8.972523E.ffi

GG 44'1!IoominIl1M SlDraoe Yatd • \8 18 O.ll35O 0.63 5 4 2 Bimootl'ly 5,235101E-lI4 liS Ut45901E-lJ4 1.019267E.Q4

HH Foi Tru:t lload.ll~ 5eclion 21 27 0Jl521 1.41 15 4 2 Moo1hII' 3,501858E.Q3 Il9 tD211l!5E-lI4 222OO99E.Q4

JJ VI5ilCIS· PalkiIlcl Area • 60 12 12 OJl568 4Jl9 5 5 4 Moo1hII' 6.m:I!E4l3 89 Ii914386E-lI4 3,81197llE-lJ4

7.mti52E41 1.22618BE-Il1 6nll74!lf-G2

NORTH PLANT

0 Cenlei Road VIde llelms 35 3S 03(00 \0.& 5 4 2 l!~ 8.715735£.Q3 liS 3D73I78E.Q3 1.W6942E.Q3

E SmaI Roads tanCenlei Road 27 30 57 0.054, il11 15 6 9 2.51lS115E-llZ 89 21112317E.Q3 lJl4125OE.Q3

f wesl Parkinil Lot tOO

l~f04Or'OI 5 4 2 l3lnl2CE.Q3 69 3.81l118QE-lI4 2.1434liE-lI4

G East ParOOti lei 120 120 7.16 5 4 2 MordhIy 5.!l42541E.Q3 69 6.8247111:41 3JS848lE-lI4

H 0Den HeaiIlrHol Strip UI Road 2 5 7 1 7.00 15 6 11 MonlIlIY 72S33«.Q2 gg 6.3:1l\00E.Q3 4.599103E.OJ

J SlripMill ftoad·1wn 15' lanes 2 5 7101OOl1l.4ll 15 6 \1 t.bilhlv HSDB70E.Q2 Il9 1.1im.Y<'llE«1 1l,\9!l4il7E-lI4

l.3!lS96E-Il1 1.71lmE.Q2 9,449ll26E.OJ

(

I, Vehicle lype$:wI ate asfolbws:

Type weighl Wheels

(lOOSl

A 2. 4

l! 15 1

C 4Il 11

o 5S~ 4

1:11h/1

2.1'aI1Ung btttallit is baSed on!laly Veliic!e' Passes rA neaest wad

3. Type 0vn:Ies (slab Ilarde!s)!Iavt'J I1ese aeas only.

4. Capacily eslina!elI '" size

153 Mean AMual Days Wilh!l<Ml

341 W!::Illln!l O¥IJ!f Year

!lInodI'lymeans MI'f \WI) mM!hS.

(
(

ACTION: Final

3745-17-14

I DATE: 01/22/2008 8:21 AM I

Contingency plan requirements for Cuyahoga and Jefferson

counties.

(

(

(A) By not later than April 1, 1992, the owner or operator of each facility identified

below shall submit to the Ohio enviromnental proteetion ageneyEPA approvable

control strategies and compliance schedules which meet the following

requirements:

(1) The control strategies shall be capable of reducing the particulate emissions

from each ofthe facilities identified below by each ofthe t)¥o levels specified

below for each facility:

Facility Name (premise number) Total, required particulate emission reductions for

the facility (in pounds per hour at the maximum

operating rates)

Fifteen percent Twenty-five percent

reduction level reduction level

Ford Motor Company 5.7 9.5

(1318120180)

United ready ftlixReady Mix 1.1 1.1

(1318005960)

International Mill Service, 0.8 0.8

Incorporated (1741090068)

Luria Brothers (1318122776) 4.6 6.7

T & B Foundry Company 1.7 2.8

(1318000504)

(2) Except as otherwise provided in this paragraph, the particulate emISSIOn

reductions specified in paragraph (A)(1) of this rule shall be obtained from

the sources identified for each affected facility in rules 3745-17-12 and

3745-17-13 of the Administrative Code. If the required reductions cannot

reasonably be obtained from those sources, control strategies may be

developed for other sources at the facility in order to meet the required

reductions for the facility.

(3) In calculating the control strategy, hourly particulate emission rate for a source,

the maximum operating rate for the source shall be used. In addition, for a

source identified in rule 3745-17-12 or 3745-17-13 of the Administrative

Code, the baseline, hourly particulate emission rate shall be based upon the

allowable emission rate specified in those rules and the maximum operating

[s~rlesheet: rule.xsI2.14, Guthor;lIg tool: i4i 2.01 May 21, ]{)()3, (£Ill: 8, p: 30293. pa: 44096. ra: 144955. d: 1J6652)J print date: 01/22'2008 09:20 ill',,!
3745-17-14 2

rate; and the control strategy must be designed to reduce the particulate

emissions below that baseline, hourly particulate emission rate. For a source

which is not identified in rule 3745-17-12 or 3745-17-13 of the

Administrative Code, the baseline, hourly particulate emission rate shall be

based upon the actual or allowable emission rate, whichever is lower, and the

maximum operating rate; and the control strategy must be designed to reduce

the particulate emissions below that baseline, hourly particulate emission rate.

(4) The following information shall be submitted for each source for which a

control strategy is developed:

(a) A description of the source and the existing control equipment and/or

control measures;

(b) The Ohio effi!ffonmeH:1:sl flfoteetioH ageHeyEPA application number;

(c) The hourly, baseline particulate emission rate, and the assumptions and

calculations which were used to derive the emission rate;

(d) A description of the type of control equipment and/or control measures

which will be employed to reduce the hourly emission rate, including

the general design specifications and/or operating parameters;

(e) The hourly particulate emission rate that will be achieved by employing

the proposed control equipment and/or control measures, and the

assumptions and calculations which were used to derive the emission

rate; and

(f) The approximate total installed cost and annual operating cost for the

proposed control equipment and/or control measures, and the

assumptions and calculations which were used to derive the costs.

(5) The schedule for implementing each control strategy shall commence upon a

formal determination and notification by the Ohio eftvffomneHtal flfoteetioH

ageHeyEPA or the Y:&-United States environmental protection agency that

the county where the facility is located is not in compliance with the ambient

air quality standards for total susfleHded flartieulatesPM ,as specified in rule

3745-17-02 of the Administrative Code. The schedule slJiall include dates for

the following milestones:

(a) Award contracts for emission control systems or process modifications, or

issue orders for the purchase of component parts to accomplish

(

(
(

\

3745-17-14 3

emission control or process modification.

(b) Initiate on-site construction or installation of emission control equipment

or process change.

(

(c) Complete on-site construction or installation of emISSIOn control

equipment or process change.

(d) Achieve fmal compliance.

The owner or operator shall demonstrate to the satisfaction of the

director that the schedule is as expeditious as practicable.

(B) The control strategies and compliance schedules submitted in accordance with

paragraph (A) of this rule shall be approved by the director through the issuance,

pursuant to division (R) of section 3704.03 of the Ohio Revised Code, of

administrative findings and orders. The fmdings and orders shall be submitted to

and approved by the Y:-&:-United States environmental protection agency as a

revision to the Ohio state implementation plan for particulates.

(C) Upon a formal determination and notification by the Ohio eH:vironmeatal proteetioa

ageacyEPA or the Y:-&:-United States environmental protection agency that

Cuyahoga county or Jefferson county is not in compliance with the ambient air

quality standards for total sl:lspeaded partiel:llatesPM 0' as specified in rule

3745-17-02 of the Administrative Code, the owner or loperator of each facility

identified in paragraph (A)(l) ofthis rule shall implement the control strategies and

schedules which have been approved by the director. (Such formal determination

and notification of nonattainment shall not occur prior to January 1, 1994.) If the

determination and notification of nonattainment are based upon fl-H RH:H:l:lal average

al:l't8ieftt air coaeeatretioa of total sl:lspeaded partiel:llates· of greater tl'lfl-H :fifty

micrograms per el:lBic meter aad less thaa or eqtlal to :fifty sevea aad oae half

micrograms per 0l:lBic meter, aadlor are Based l:lpOH: a twenty-four-hour average

ambient air concentration of total sl:lspeaded partiel:llatesPM 0 of greater than one

hundred fifty micrograms per cubic meter and less than or kqua1 to one hundred

seventy-two and one half micrograms per cubic meter, the owner or operator of

each affected facility shall implement the set of approved control strategies and

compliance schedules which are designed to reduce the hourly particulate emission

rate by fifteen per cent or more. If the determination and notification of

nonattainment are based upon fl-H annual R'i'erage a1:i'tBieftt air eoaeeH:tfatioa of total

sl:lspeaded partiel:llates of greater thfl-H :fifty se'lea fl-Hd oae half micrograms per

el:ll9ie meter, aadlor fife Based tlpoa a twenty-four-hour average ambient air

concentration of total sl:lspeaded particl:llatesPM of greater than one hundred

seventy-two and one half micrograms per cubic ifteter, the owner or operator of

each affected facility shall implement the approved control strategies and
3745-17-14 4

compliance schedules which are designed to reduce the hourly particulate emission

rate by twenty-five per cent or more.

(D) Notwithstanding the requirements of paragraph (C) of this rule, if the determination

and notification of nonattainment referenced in paragraph (C) of this rule reflects

continued nonattainment in only a portion ofthe county, the director may limit the

requirement for implementation of contingency measures to those facilities which

are identified in paragraph (A)(l) of this rule and which are located either in that

portion of Jefferson County within a two-kilometer radius from the ambient air

quality monitor(s) showing continued nonattainment or in that portion ofCuyahoga

County within a three-kilometer radius from the ambient air quality monitor(s)

showing continued nonattainment.

(E) For purposes of this rule, total st:lsj3eftded j3ai1iet:llatesPM shall be defmed and

determined in accordance with paragraph (B)(26)(B)(16) ofOrule 3745-17-01 ofthe

Administrative Code.

(
(

(

/,

"

3745-17-14

Effective:

R.C. 119.032 review dates:

CERTIFIED ELECTRONICALLY

Certification

01/22/2008

Date

Promulgated Under:

Statutory Authority:

Rule Amplifies:

Prior Effective Dates:

02/0112008

09/12/2007 and 02/0112013

119.03

3704.03(E)

3704.03(A),3704.03(E)

6/14/1991, 12/6/1991,11/15/1995,1131/1998

5
\.

(
./

ACTION: Final

3745-17-10

EXISTING

Appendix

3745-17-10

Appendix

FIGURE 1

DATE: 01/22/2008 8:21 AM

Page 1

.9

5 .8

0..

,7

.. :c

l- .5

v--«

':)

Im .t

Z

0

::i

( .3

It:

III

0.. .25 Z

()

Vi

'" ,7

!L

0

8 .16 Z

::>

l?

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w

.1 Ui 2

1

!

\

APPENDIJ( 1'(30293) pa(44096) d(1567011i m(144950)

4 $ 8 15 l!O 4(\ Q\I etl 2llfl «10 GOO ;2._ "'GOO 20.0004&.00.

11 100 t,llU 1"- 1.-

H- TOTAL HEAT INPUT, MILUONS OF BTU PER HOUR

print date: 0l/22/2008 9:18AM
((
(

Synopsis of the Proposed Changes to OAC Rule 3745-17-01

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(not applicable) A "Comment" has been added at the beginning ofthis rule to refer

the reader to the "Incorporation by Reference" section at the end of

this rule for a listing ofthe non-regulatory government publications,

publications ofrecognized organizations and associations, etc.

referenced throughout Chapter 3745-17.

(B)(10) A definition has been added for "OEPA" and "Ohio EPA" so that

those abbreviations can be used in the other rules within this

Chapter.

(B)(15) A definition has been added for "PM2.

5," which is used in proposed

rule 3745-17-02.

(B)(16) A definition has been added for "PMlO," which is used in proposed

rules 3745-17-02 and 3745-17-14, and in the appendix for rule

3745-17-13.

(B)(26) The definition for "total suspended particulates" has been deleted.

In proposed rule 3745-17-02, the term "PMI0" has replaced the term

"total suspended particulates;" therefore, the definition for "total

suspended particulates" is no longer needed.

(C) A new paragraph has been added to specifically identify all the

(new paragraph) materials throughout this Chapter that are incorporated into the rules

by reference. The paragraph also explains how copies ofthe

specific materials can be obtained by any interested party.

Page 1 of 1
(

(

(

Synopsis ofthe Proposed Changes to OAC Rule 3745-17-02

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(not applicable) A "Comment" has been added at the beginning ofthis rule to refer

the reader to the "Incorporation by Reference" paragraph in OAC

rule 3745-17-01 for the dates of non-regulatory government

publications, publications ofrecognized organizations and

associations, etc. referenced in this rule.

(A) The last sentence ofthis paragraph has been deleted because it refers

to "total suspended particulates." With the new definition for PMIO

and the deletion ofthe definition for "total suspended particulates,"

all uses ofthe term "total suspended particulates" need to be

removed from this rule.

(B) This paragraph has been changed to refer to PM2.

5 and PM10' rather

than "total suspended particulates," as the particles in the ambient

air that will be measured to determine compliance with the primary

and secondary ambient air quality standards.

(C) This paragraph has been changed to refer to PMIO rather than "total

suspended particulates."

(D) USEPA has rescinded the annual National Ambient Air Quality

Standards for PMI0; therefore, this paragraph has been deleted.

(D) A new paragraph has been added to define the primary and

(new paragraph) secondary, 24-hour ambient air quality standards for PM2.

5•

(E) A new paragraph has been added to define the primary and

(new paragraph) secondary, annual ambient air quality standards for PM2.5.

Page 1 of 1
(

(

Synopsis of the Proposed Changes to OAC Rule 3745-17-03

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(A) There are National Ambient Air Quality Standards for PM2.5 and PMlO.

Rule 3745-17-01 has been changed to include definitions for each ofthese

types of particles, and rule 3745-17-02 has been changed to specify the

federal standards for the particles. This paragraph has been changed to

refer to PM2.5 and PM10, rather than total suspended particulates, and to

the new definitions for these particles in proposed rule 3745-17-01.

(B)(3) The phrase "or with paragraphs (B)(2), (D)(3), and (F)(6)(a)" has been

(introductory portion) deleted from this paragraph and replaced with the phrase "or with

paragraph (D)(4)(a)."

The sources referenced in paragraphs (B)(2) and (D)(3) of existing rule

3745-17-13 no longer exist.

Paragraph (F)(6)(a) of existing rule 3745-17-13 includes several visible

emission limitations for operations within the blast furnace casthouses at

the Wheeling-Pittsburgh Steel Corporation, Mingo Junction facility. That

paragraph has been changed to specify only one visible emission

limitation, i.e., 15% opacity as a six-minute average; and the paragraph

number has been changed to (D)(4)(a). Therefore, the reference to

paragraph (F)(6)(a) in this paragraph [(B)(3)] has been changed to

paragraph (D)(4)(a).

The word "particulate" has been deleted from this paragraph. "Particulate

emissions" is a defined term in Chapter 3745-17, and it is not applicable

to fugitive dust sources. Therefore, to be consistent with the definition,

"visible particulate emissions" has been changed to "visible emissions."

(B)(3)(a) The phrase "and paragraphs (F)(6)(a)(i) and (F)(6)(a)(ii) ofrule 3745-17-

13 ofthe Administrative Code" has been deleted from this paragraph. As

mentioned above, paragraph (F)(6)(a) of existing rule 3745-17-13 has

been revised to specify only one visible emission limitation, i.e., the 15%,

six-minute average, opacity limitation; and the paragraph number has

been changed to (D)(4)(a). The two subparagraphs (F)(6)(a)(i) and

(F)(6)(a)(ii) have been deleted in proposed rule 3745-17-13. Therefore,

the references to the two subparagraphs within paragraph (F)(6)(a) ofthis

Page 1 of 3
(

Paragraph

(B)(3)(c)

(B)(4)

(B)(9)

(B)(10)

Proposed Change

paragraph [(B)(3)(a)] can be deleted. In addition, the opacity limitation

in paragraph (D)(4)(a) ofproposed rule 3745-17-13 is a 6-minute

average, and it would not be appropriate to refer to paragraph (D)(4)(a) in

this paragraph [(B)(3)(a)] because this paragraph addresses a 3-minute

average opacity limitation.

The wording ofthis paragraph has been deleted and replaced with the

word "Reserved." The paragraph number has been reserved to eliminate

the need to renumber subsequent paragraphs in paragraph (B)(3).

As mentioned above, paragraph (F)(6)(a) of existing rule 3745-17-13 has

been changed to specify only one visible emission limitation, i.e., the

15%, six-minute average, opacity limitation; and the paragraph number

has been changed to (D)(4)(a). Subparagraph (F)(6)(a)(iii) has been

deleted in proposed rule 3745-17-13. Therefore, this paragraph

[(B)(3)(c)] can be deleted. In addition, the opacity limitation in

paragraph (D)(4)(a) of proposed rule 3745-17-13 is a 6-minute average,

and it would not be appropriate to change this paragraph [(B)(3)(c)] to

refer to paragraph (D)(4)(a) because this paragraph addresses a I-minute

average opacity limitation.

The wording "paragraphs (B)(1), (B)(3), (C), (D)(I), (D)(2), and (G)" has

been deleted and replaced with the wording "paragraph (B)." The sources

referenced in paragraphs (B)(1), (B)(3), (D)(1) and (D)(2) of existing rule

3745-17-13 no longer exist, and those paragraphs have been deleted in

proposed rule 3745-17-13. Paragraph (G) in existing rule 3745-17-13 is

no longer necessary, and that paragraph has been deleted in proposed rule

3745-17-13. Therefore, the references to paragraphs (B)(1), (B)(3),

(D)(1), (D)(2), and (G) can be deleted from this paragraph [(B)(4)].

Paragraph "(C)" in the deleted wording in this paragraph has been

renumbered as (B) in proposed rule 3745-17-13; hence, the reason for the

deletion of "(C)" and the addition of "paragraph (B)" in this paragraph.

The phrase "or with paragraphs (E)(1), (E)(2)(c), (F)(1)(a), and (F)(I)(b)

ofrule 3745-17-13 ofthe Administrative Code" has been deleted from this

paragraph. The boilers referenced in paragraphs (E)(1 ), (E)(2)(c),

(F)(I)(a) and (F)(I)(b) have been permanently shut down; and those

paragraphs have been deleted in proposed rule 3745-17-13. Therefore,

the references to paragraphs (E)(1), (E)(2)(c), (F)(1)(a) and (F)(1)(b) in

this paragraph can be deleted.

References to paragraphs (1)(7)(e) and (I)(7)(g) of existing rule 3745-17-

12 have been deleted from this paragraph because the sources referenced

in those paragraphs have been permanently shut down and the paragraphs

have been deleted from proposed rule 3745-17-12. References to

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paragraphs (1)(15), (1)(18), (1)(31) through (1)(37), (1)(41), (1)(42), (I)(44)

and (1)(49) of existing rule 3745-17-12 have been deleted from this

paragraph because the sources referenced in those paragraphs have been

permanently shut down and the wording in those paragraphs has been

deleted from proposed rule 3745-17-12 and replaced with the word

"Reserved" to preserve the numbering within rule 3745-17-12. A

reference to paragraph (1)(48) ofrule 3745-17-12 has been added to this

paragraph because paragraph (1)(48) has been modified in proposed rule

3745-17-12 to include a particulate emission limitation, and that emission

limitation needs a compliance method.

References to paragraphs (E)(5)(a) and (E)(5)(b) of existing rule 3745-17-

13 have been deleted from this paragraph because the sources referenced

in those paragraphs have been permanently shut down, and the paragraphs

have been deleted from proposed rule 3745-17-13. Also, as a result of

the proposed changes to rule 3745-17-13, the references to paragraphs

(F)(4), (F)(5), (F)(6)(b) to (F)(6)(d), (F)(7), and (F)(8) of existing rule

3745-17-13 have been deleted from this paragraph [(B)(10)] and replaced

with the renumbered paragraphs (D)(2), (D)(3), (D)(4)(b) to (D)(4)(d),

(D)(5), and (D)(6), respectively, ofproposed rule 3745-17-13.

(B)(11) This paragraph has been deleted. Paragraphs (E)(4)(a) and (E)(5)(a) have

been deleted from proposed rule 3745-17-13 because WheelingPittsburgh Steel Corporation no longer uses sinter as a raw material.

Therefore, this paragraph can be deleted from rule 3745-17-03 because it

is no longer necessary to define a test method for the moisture content of

sinter.

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Synopsis of the Proposed Changes to OAC Rule 3745-17-04

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(B)(6)(a) References to paragraphs (1)(6), (1)(7), (1)(10), (1)(21), (1)(40), and

(1)(43) have been deleted because significant revisions have been

made to those paragraphs, and, as a result, they will have a new

compliance deadline. That new compliance deadline is specified in

new paragraph (B)(6)(g) ofthis rule. The reference to paragraph

(1)(4)(a) has been deleted because this paragraph has been

completely deleted from proposed rule 3745-17-12. References to

paragraphs (1)(41) and (1)(32) through (1)(37) have been deleted

because the wording in those paragraphs ofproposed rule 3745-17-

12 has been deleted and the paragraphs have been noted as

"Reserved."

(B)(6)(e) References to paragraphs (1)(5), (1)(7), and (1)(48) have been deleted

because significant revisions have been made to those paragraphs,

and, as a result, they will have a new compliance deadline. That

new compliance deadline is specified in new paragraph (B)(6)(g) of

this rule. The reference to paragraph (1)(4)(b) has been deleted

because this paragraph has been completely deleted from proposed

rule 3745-17-12. References to paragraphs (1)(31), (1)(15) and

(1)(18) have been deleted because the wording in those paragraphs

ofproposed rule 3745-17-12 has been deleted and the paragraphs

have been noted as "Reserved."

(B)(6)(f) References to paragraphs (1)(40) and (1)(43) have been deleted

because significant revisions have been made to those paragraphs,

and, as a result, they will have a new compliance deadline. That

new compliance deadline is specified in new paragraph (B)(6)(g) of

this rule. References to paragraphs (1)(42), (1)(47)(b) and (1)(49)

have been deleted because the wording in those paragraphs of

proposed rule 3745-17-12 has been deleted and the paragraphs have

been noted as "Reserved."

(B)(6)(g) A new paragraph has been added that specifies "the effective date of

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Paragraph Proposed Change

(new paragraph) this rule" as the compliance deadline for paragraphs (1)(5) to (1)(7),

(1)(10), (1)(21), (1)(40), (1)(43), and (1)(48) ofrule 3745-17-12.

(B)(7)(a) Reference to paragraph (F)(1)(a) in existing rule 3745-17-13 has

been deleted because that paragraph has been deleted from proposed

rule 3745-17-13.

References to paragraphs (F)(4), (F)(6)(d), (F)(6)(e), (F)(7) and

(F)(8) in existing rule 3745-17-13 have been deleted for two

reasons. First, in proposed rule 3745-17-13, those paragraphs have

been renumbered as paragraphs (D)(2), (D)(4)(d), (D)(4)(e), (D)(5)

and (D)(6), respectively. Second, the requirements for the sources

addressed in the renumbered paragraphs have been made more

stringent than the requirements of existing rule 3745-17-13;

therefore, those sources need a different compliance deadline than

what is currently specified in this paragraph [(B)(7)(a)].

Paragraph (F)(5) in existing rule 3745-17-13 has been renumbered

as paragraph (D)(3) in proposed rule 3745-17-13; therefore, "(F)(5)"

has been deleted and replaced with "(D)(3)" in this paragraph.

(B)(7)(b) References to paragraphs (B)(l) and (D)(1) in existing rule 3745-17-

13 have been deleted because the sources addressed in those

paragraphs have been permanently shut down and the associated

requirements have been deleted from proposed rule 3745-17-13.

Reference to paragraph (G) in existing rule 3745-17-13 has been

deleted because that paragraph has been deleted from proposed rule

3745-17-13.

Paragraph (C) in existing rule 3745-17-13 has been renumbered as

paragraph (B) in proposed rule 3745-17-13; therefore, "(C)" has

been deleted and replaced with "(B)" in this paragraph.

(B)(7)(c) References to paragraphs (B)(3) and (D)(2) in existing rule 3745-17-

13 have been deleted because the sources addressed in those

paragraphs have been permanently shut down and the associated

requirements have been deleted from proposed rule 3745-17-13.

References to paragraphs (D)(2), (D)(4)(d), (D)(4)(e), (D)(5) and

(D)(6) in proposed rule 3745-17-13 have been added to this

paragraph. The compliance deadline for the sources addressed in

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those paragraphs has been specified as "not later than the effective

date ofthis rule" in this paragraph, and the existing date in this

paragraph has been deleted. Even though the requirements for the

sources addressed in paragraphs (D)(2), (D)(4)(d), (D)(4)(e), (D)(5)

and (D)(6) in proposed rule 3745-17-13 are more stringent than the

requirements for those sources in existing rule 3745-17-13, the

sources are currently complying with the more stringent

requirements and additional time, beyond the effective date ofthis

rule, is not necessary.

(B)(7)(d) References to paragraphs (B)(2), (D)(3), (E)(1), (E)(2), (E)(4),

(E)(5), (F)(1)(b) to (F)(l)(e), and (F)(3) in existing rule 3745-17-13

have been deleted because the sources addressed in those paragraphs

have been permanently shut down and the associated requirements

have been deleted from proposed rule 3745-17-13.

Paragraphs (F)(6)(a) to (F)(6)(c) in existing rule 3745-17-13 have

been renumbered as paragraphs (D)(4)(a) to (D)(4)(c), respectively,

in proposed rule 3745-17-13; therefore, "(F)(6)(a) to (F)(6)(c)" has

been deleted and replaced with "(D)(4)(a) to (D)(4)(c)" in this

paragraph.

(B)(7)(e) Paragraphs (E)(3) and (F)(2) in existing rule 3745-17-13 have been

renumbered as paragraphs (C) and (D)(l), respectively, in proposed

rule 3745-17-13; therefore, "(E)(3) and (F)(2)" have been deleted

and replaced with "(C) and (D)(1)" in this paragraph.

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Synopsis of the Proposed Changes to OAC Rule 3745-17-05

This rule has been rescinded.

The rule consists of only one sentence, that reads as follows: "The significant and avoidable

deterioration of air quality in any part ofthe area where presently existing air quality is equal to

or better than that required by rule 3745-17-02 ofthe Administrative Code shall be prohibited."

The vagueness ofthe wording ofthis rule makes it difficult to implement and enforce. In

addition, there are extensive new source review requirements for major sources that have been in

place for years that accomplish the goal ofthis rule. Therefore, the Agency has determined that

this rule is no longer necessary and may be deleted without any adverse effects on the State's air

pollution control program.

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Synopsis of the Proposed Changes to OAC Rule 3745-17-07

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(A)(3)G) This new paragraph has been added to define the periods oftime

(new paragraph) during which the kilns operated by Martin Marietta Magnesia

Specialties, Inc., in Woodville, would be exempt from the 20% and

60% opacity limitations specified in paragraph (A)(1). To claim the

exemptions provided by this paragraph, the company must maintain

daily records that document the dates, beginning times and ending

times for the exempted operations.

For any kiln that is equipped with a baghouse, the start-up ofthe

kiln is exempt until the stone feed to the kiln begins. The purpose

ofthis exemption is to prevent blinding ofthe bags during the time

period when the temperature ofthe exhaust gases is not high enough

to keep the water in a vapor state through the baghouse. During this

exemption period, the baghouse will be bypassed. Once the kiln has

reached a temperature that enables the processing ofstone, and the

stone feed begins, the start-up exemption ends and the baghouse

must be employed.

For any kiln that is equipped with a baghouse, the shutdown ofthe

kiln is exempt after the temperature ofthe exhaust gases from the

kiln drops below 250 degrees F at the inlet to the baghouse. The

purpose ofthis exemption is to prevent blinding ofthe bags during

the time period when the temperature ofthe exhaust gases is not

high enough to keep the water in a vapor state through the baghouse.

Once the temperature ofthe exhaust gases reaches 250 degrees F,

the baghouse will be bypassed until the kiln is completely shut

down. During this exemption period, there will be no solid fuel

firing and no stone feed to the kiln.

For any kiln that is equipped with an ESP, the start-up ofthe kiln is

exempt from the time the stone feed to the kiln begins until a stable

firing condition for the solid fuel (coal or coke) is achieved, but not

longer than six hours from the time firing with the solid fuel begins.

Incomplete combustion ofthe solid fuel during the start-up period

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can cause high concentrations of combustibles within the exhaust

gases and create a potential safety hazard for the ESP. The purpose

ofthis exemption is to prevent an explosion within the ESP. During

this exemption period, the ESP will be bypassed. Once a stable

firing condition is achieved or the 6-hour time limit is reached, the

start-up exemption ends and the ESP must be employed. Company

records indicate that most ofthe kiln start-ups are completed well

within a 6-hour time period, and it is in the company's best interests

to minimize the length of any start-up period.

To assist in implementing the above-mentioned exemptions,

definitions have been provided in this paragraph for the terms "startup" and "stable firing condition."

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Synopsis ofthe Proposed Changes to OAC Rule 3745-17-08

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(as in the current rule)

(A)(3)(b) Because the blast furnace and the basic oxygen furnaces at the AK

Steel Corporation, Middletown Works, are no longer eligible for the

exemptions from the requirement to employ reasonably available

control measures, the wording ofthis paragraph has been deleted

and replaced with the word "Reserved." The paragraph number has

been reserved to eliminate the need to renumber subsequent

paragraphs in paragraph (A)(3).

Several years ago, the Director made a determination that the

fugitive dust emissions from these sources were causing a public

nuisance, in violation ofOAC rule 3745-15-07. This determination

led to an enforcement case that was resolved through the entry of a

Consent Order in the Butler County Court ofCommon Pleas on

March 31, 2004.

The Consent Order required the installation of adequate controls for

these sources in accordance with a specific time schedule. The

Consent Order also states the following: "The exemption set forth in

Ohio Adm. Code 3745-17-08(A)(3)(b)(i) shall expire on the date set

forth in the DATE2 column of Section (e) ofParagraph 10 and the

exemption set forth in Ohio Adm. Code 3745-17-08(A)(3)(b)(ii) and

(iii) shall expire on the date set forth in Section (h) ofParagraph

11." The date set forth in the DATE2 column of Section (e) for the

blast furnace and the date set forth in Section (h) of Paragraph 11 for

the basic oxygen furnaces are the same - May 22, 2006.

Now that the expiration date for the exemptions has passed, the

exemptions may be deleted from the rule. The company has agreed

within the Consent Order not to challenge such a rule revision when

promulgated by the Agency.

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Synopsis of the Proposed Changes to OAC Rule 3745-17-11

(Minor wording changes, such as corrections oftypos, punctuation, and

fonnatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(A)(l)(h) A new paragraph has been added to the rule to exclude from the

(new paragraph) requirements ofrule 3745-17-11 surface coating processes that

apply only dip coatings, roll coatings, flow coatings or brush

coatings. Because these surface coating operations have no coating

overspray, the quantity ofparticulate emissions from these

operations is insignificant, and the regulation ofthose emissions is

unnecessary.

(A)(l)(i) A new paragraph has been added to the rule to exclude from the

(new paragraph) requirements ofrule 3745-17-11 surface coating processes that

employ less than five gallons of coatings per day, provided the

owner or operator maintains records that clearly demonstrate the

actual coating usage is less than five gallons per day. The amount of

overspray and, hence, the quantity of particulate emissions that

could result from this level of coatings usage are considered to be

negligible. Work practice and/or control equipment requirements

for such small coating operations would be umeasonable.

(A)(l)G) A new paragraph has been added to the rule to exclude from the

(new paragraph) requirements ofrule 3745-17-11 surface coating processes that

employ airless spray and bead-type applications. Sealers, adhesives

and deadeners are examples ofthe types of coatings that would be

used in these applications. The amount of overspray and, hence, the

quantity ofparticulate emissions that could result from the airless

spray application method are considered to be negligible. Also, the

bead-type or extrusion application method has no coating overspray,

and the quantity ofparticulate emissions from this method is

insignificant. Therefore, it is unnecessary to regulate these types of

surface coating processes.

(A)(l)(k) A new paragraph has been added to the rule to exclude from the

(new paragraph) requirements ofrule 3745-17-11 surface coating processes that

employ hand-held cup spray guns. The amount of overspray and,

hence, the quantity ofparticulate emissions that could result from

these application methods are considered to be negligible. Work

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practice and/or control equipment requirements for such small

coating operations would be unreasonable.

(A)l)(l) A new paragraph has been added to the rule to exclude from the

(new paragraph) requirements ofrule 3745-17-11 surface coating processes for which

the owner or operator demonstrates to the satisfaction ofthe

Director that, due to the large size ofthe item(s) being coated, it is

technically infeasible and/or economically unreasonable to employ

an enclosure (or hooding) and control device for the control ofthe

particulate emissions. Economic reasonableness would be based

upon the cost-effectiveness ofthe enclosure (hooding) and control

device. Although this situation would be rare, an exemption is

needed to address such a surface coating process.

(A)(1)(m) A new paragraph has been added to the rule to exempt jet engine

(new paragraph) test cells and stands from the requirements ofthis rule. Most ofthe

jet engine test cells and stands have low particulate emission rates

(less than 10 lbs/hour), and it is not reasonable, from an economic

standpoint, to install add-on, particulate emission controls for these

sources. This conclusion is consistent with the USEPA's MACT

standards for engine test cells/stands (40 CFR Part 63, Subpart

PPPPP). In those standards, which became effective on May 27,

2003, USEPA concluded that it is not economically reasonable to

install add-on controls for HAP emissions from any existing engine

test cells/stands. New engine test cells/stands may need to install

controls to comply with the MACT standards. These controls would

be for HAP emissions such as toluene, benzene, mixed xylenes, and

l,3-butadiene, but not for particulate emissions.

(A)(2) New paragraph (C) has been added to the first sentence ofparagraph

(introductory portion) (A)(2). Sources subject to the requirements ofparagraph (C) are not

subject to Figure II or Table 1.

(B)(1) New paragraph (C) has been added to the beginning ofparagraph

(B)(l). Sources subject to the requirements ofparagraph (C) are not

subject to Figure II or Table 1.

(C)(l) This new paragraph establishes the control requirements for surface

(new paragraph) coating processes that are not exempted pursuant to paragraphs

(A)(l)(h) through (l). The particulate emissions from any surface

coating process that is not exempted must be controlled by means of

a particulate filter, waterwash or equivalent control device. These

types of control equipment and the work practices specified in

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Paragraph Proposed Change

paragraph (B)(2) constitute RACT for the particulate emissions from

surface coating processes and are representative of current industry

practice. These new RACT requirements take the place of any

emission limitation for a surface coating process derived from

Figure II or Table I ofthis rule.

(C)(2) This new paragraph establishes the work practice requirements for

(new paragraph) surface coating processes that are not exempted pursuant to

paragraphs (A)(1)(h) through (1). These work practices are an

integral part ofthe definition ofRACT for the particulate emissions

from surface coating processes.

Paragraph (C)(2)(a) requires the owner or operator to maintain

documentation ofthe manufacturer's recommendations, instructions

or operating manuals for the control equipment.

Paragraph (C)(2)(b) requires the owner or operator to operate the

control equipment in accordance with the manufacturer's

recommendations, instructions or operating manuals; however,

modifications may be made to the manufacturer's operating

procedures ifthe modifications are deemed necessary by the owner

or operator ofthe surface coating process.

Paragraph (C)(2)(c) requires the owner or operator to perform

periodic inspections ofthe control equipment while it is in

operation. These periodic inspections must be performed at a

frequency that is based upon the recommendation ofthe

manufacturer ofthe control device, and the owner or operator must

maintain a copy ofthe manufacturer's recommended inspection

frequency. Also, at least once each calendar year, the owner or

operator must perform a comprehensive inspection ofthe control

equipment while it is shut down and perform any needed

maintenance and repair work. The purpose ofthese inspections is to

ensure that the control equipment will operate in accordance with

the manufacturer's recommendations, instructions, or operating

manuals.

Paragraph (C)(2)(d) requires the owner or operator to document all

inspections ofthe control equipment. The documentation must

include the following information for each inspection: the date of

the inspection; a description of each problem identified and the date

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Paragraph Proposed Change

it was corrected; a description ofthe maintenance and repairs

performed; and the name ofthe person who performed the

inspection.

Paragraph (C)(2)(e) requires the owner or operator to expeditiously

take corrective action ifthe control equipment is found to be not

operating in accordance with the manufacturer's recommendations,

instructions or operating manuals. The owner or operator also must

maintain records ofthe time periods when the control equipment is

not operating properly.

Paragraph (C)(2)(f) requires the owner or operator to maintain the

records ofthe control equipment inspections and any corrective

actions taken for a period of 5 years.

Paragraph (C)(2)(g) requires all the records required by paragraph

(C)(2) to be maintained by the owner or operator at the facility, and

they must be made available to Ohio EPA personnel upon request.

(C)(3) This new paragraph has been added to exempt certain new surface

(new paragraph) coating processes from the RACT requirements contained in

paragraphs (C)(l) and (C)(2). Specifically, this exemption applies

to any new surface coating process that, after January 1, 1990, was

issued a PTI containing particulate emission limitations and control

measures based upon BAT, BACT or LAER. In such cases, rather

than complying with the RACT requirements in paragraphs (C)(I)

and (C)(2), the surface coating process must comply with the

emission limitations and control measures specified in the PTI

because those PTI requirements are equivalent to or more stringent

that the RACT requirements.

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Synopsis of the Proposed Changes to OAC Rule 3745-17-12

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(not applicable) A "Comment" has been added at the beginning ofthis rule to refer

the reader to the "Incorporation by Reference" paragraph in OAC

rule 3745-17-01 for the dates ofnon-regulatory government

publications, publications ofrecognized organizations and

associations, etc. referenced in this rule.

(1)(4) Reference to "the mold spray mixing station," P083, has been

(introductory portion) deleted because the emissions unit has been removed. Also, with

the deletion ofparagraph (4)(b), paragraph (4)(a) has been deleted

and the wording in existing paragraph (4)(a) has been incorporated

into the introductory portion ofthe paragraph.

(I)(4)(a) With the deletion of paragraph (4)(b), paragraph (4)(a) also has been

deleted and the wording in existing paragraph (4)(a) has been

incorporated into the introductory portion ofparagraph (4).

(I)(4)(b) The knockout house wet collector No.5 is no longer in operation.

The majority ofthe emissions from F024, P09l, and P092 are now

controlled by six ofthe remaining knockout house wet collectors.

(Portions ofthe emissions from F024, P09l, and P092 are now

controlled by the A unit baghouse.) Therefore, paragraph (4)(b) has

been deleted.

(1)(5) P140 has been deleted and replaced with P160. As part of a PTI

revision, P140, which included the mold line No.2 holding furnace,

iron transfer, and slag station, was modified; and those same 3

operations became P160, P16l, and P162. Only the mold line No.2

holding furnace, P160, is referenced in this paragraph. The

following wording has been added to this paragraph: "Alternatively,

the number 3 electric induction holding furnace (F025) and the mold

line number 2 holding furnace (P160) currently vented to D unit

baghouse may be vented to the AAF unit baghouse; and in such

case, the emissions from the AAF unit baghouse shall not exceed

0.005 grain per actual cubic foot of exhaust gases." In complying

with the MACT requirements, the Company replaced 2 existing

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Paragraph Proposed Change

cupolas with new cupolas. Ifthe cupola replacement project is

completed, F025 and P160 will be vented to the AAF unit baghouse

rather than to the D unit baghouse. The allowable particulate

emission rate for these emissions units will not change.

(1)(6) P026 is incorrectly described as an electric arc holding furnace;

however, it is an induction holding furnace. The wording has been

changed to make this correction. The following wording has been

added to this paragraph: "Alternatively, the induction holding

furnace number 2 (P026) may be vented to the D unit baghouse; and

in such case, the emissions from the D unit baghouse shall not

\ exceed 0.005 grain per actual cubic foot of exhaust gases." In

complying with the MACT requirements, the Company replaced 2

existing cupolas with new cupolas. Ifthe cupola replacement

project is completed, P026 will be vented to the D unit baghouse.

The allowable particulate emission rate for this emissions unit will

not change.

(1)(7) References to P030, P031, P034, P044, and P045 have been deleted

(introductory portion) because these emissions unit have been permanently shut down.

F024, P091, and P092 have been added to the list of affected

emissions units because portions oftheir emissions are now vented

to the A unit baghouse. The majority ofthe emissions from these

emissions units is regulated under paragraph (1)(4).

(I)(7)(a) References to P030 and P031 have been deleted because these

emissions units have been permanently shut down. Also, P041 has

been removed from this paragraph because all the emissions from

this emissions unit are now vented to the C unit baghouse. F024,

P091, and P092 have been added to the list of emissions units

controlled by the A unit baghouse because, as mentioned in the

previous section, a portion ofthe emissions from F024, P091, and

P092 are now vented to that control device. The allowable emission

rate for the A unit baghouse has been changed from 0.011 grain per

actual cubic foot of exhaust gases to 0.010 grain per actual cubic

foot of exhaust gases to be consistent with the allowable emission

rate in paragraph (1)(4) for the majority ofthe emissions from F024,

P091, and P092.

(I)(7)(c) References to P030, P031 and P034 have been deleted because these

emissions units have been removed. P908 has been added to this

paragraph because the emissions from P908 that were previously

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Paragraph Proposed Change

vented to the pulse flow baghouse (No. 94) have been rerouted to

the C unit baghouse mentioned in this paragraph. Also, P04l has

been added to this paragraph because all the emissions from this

emissions unit are now vented to the C unit baghouse rather than the

A unit baghouse.

(1)(7)(d) The Pangborn baghouse serving P028 has been removed; therefore,

this paragraph has been deleted. All the emissions from P028 are

vented to the A unit and B unit baghouses, which have lower

allowable emission rates than the Pangborn baghouse.

(1)(7)(e) The pulse flow baghouse serving P4ll and P908 has been removed;

therefore, this paragraph has been deleted. All the emissions from

P4ll are vented to the A unit baghouse, and all the emissions from

P908 are vented to the A unit and C unit baghouses. The allowable

emission rate for the A unit baghouse is equal to the allowable

emission rate for the pulse flow baghouse (O.Ollgr/acf). The

allowable emission rate for the C unit baghouse is slightly higher

than the allowable emission rate for the pulse flow baghouse (0.014

vs. 0.011 gr/acf).

(1)(7)(f) All ofthe emissions from P908 that were vented to the cleaning

room wet collector have been vented to the A unit baghouse. This

paragraph is no longer needed; therefore, it has been deleted.

(1)(7)(g) This paragraph has been deleted because P043 and P044 have been

permanently shut down.

(1)(7)(h) This paragraph has been deleted because P045 has been permanently

shutdown.

(1)(8)(a) through These paragraphs have been deleted because all ofthese core

(1)(8)(f) machines have been removed.

(1)(8)(g) This paragraph, which will become (1)(8)(a), has been changed to

indicate that there are only 17 core machines in the No. 10 core line.

(1)(8)(h) This paragraph, which will become (1)(8)(b), has been changed to

indicate that there are only 7 core machines in the No. 11 core line.

(1)(8)(i) This paragraph has been deleted because all ofthese core machines

have been removed.

(1)(9) References to P097, P380, P38l, and P388 have been deleted

because these emissions units have been removed. P4l9 has been

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Paragraph Proposed Change

added to this paragraph because this paragraph refers to the external

desulfurization process. P419 covers the operation ofthe external

desulfurization process associated with both cupolas I and 7. Also,

the wording "associated with cupolas 1 and 7" has been added after

"external desulfurization" for purposes of clarification.

(1)(10) The description ofholding furnace No.1 has been changed from an

electric arc holding furnace to an induction holding furnace.

Reference to P410 has been deleted because this emissions unit has

been removed. The following wording has been added to this

paragraph: "Alternatively, the induction holding furnace No. I

(P099) currently vented to AAF unit baghouse may be vented to the

D unit baghouse; and in such case, the emissions from the D unit

baghouse shall not exceed 0.005 grain per actual cubic foot of

exhaust gases." In complying with the MACT requirements, the

Company replaced 2 existing cupolas with new cupolas. Ifthe

cupola replacement project is completed, P099 will be vented to the

D unit baghouse. The allowable emission rate for the D unit

baghouse is slightly higher than the allowable emission rate for the

AAF unit baghouse (0.0055 vs. 0.0050 gr/acf).

(1)(13) The current description ofP114 as a shakeout is incorrect. The

description has been changed to "No.1 ML cope and drag punchup."

(1)(15) PI 75 has been removed; therefore, the wording ofthis paragraph has

been deleted and replaced with the word "Reserved." The paragraph

number has been reserved to eliminate the need to renumber

subsequent paragraphs in paragraph (1).

(1)(16) Reference to P143 has been deleted because this emissions unit has

been removed.

(1)(18) P143 has been removed; therefore, the wording ofthis paragraph has

been deleted and replaced with the word "Reserved." The paragraph

number has been reserved to eliminate the need to renumber

subsequent paragraphs in paragraph (1).

(1)(21) P148 (mold conveyor) has been added to this paragraph because it is

one ofthe mold line 2 sources that must comply with the combined

allowable emission rate of 13.2 pounds per hour. The word

"casting" has been added before the word "shakeout" to more clearly

describe P149, and the word" muller" has been replaced with the

Page 4 of 7
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Paragraph Proposed Change

word "preparation" to be consistent with the description ofPI 58 in

the Company's Title V permit.

(1)(23) The current description ofPI 59 as "casting cleaning" is incorrect.

The description has been changed to "casting cooling."

(1)(26) The description ofP185 has been changed from "shakeout" to

"casting shakeout" to more accurately describe the emissions unit.

Also, the existing wording ofthis paragraph omitted a description

for P188. "Sprue removal" has been added as the description for

P188.

(1)(30) The wording "castings cooler" has been replaced with "casting

cooling" to be consistent with the description ofP300 in the

Company's Title V permit.

(1)(31) through (1)(37) Mold lines No.8 and No. 10, and all their associated equipment,

have been removed; therefore, the wording of each ofthese

paragraphs has been deleted and replaced with the word "Reserved."

Each paragraph number has been reserved to eliminate the need to

renumber subsequent paragraphs in paragraph (1).

(1)(40)(b) The current wording ofthis paragraph requires the tapping

emissions from P903, which were uncontrolled, to be vented to

stack E-25 and the allowable emission rate is specified as 1.5

pounds per hour. These emissions are now vented to the D unit

baghouse, with an allowable emission rate of 0.0055 gr/acf, and the

wording ofthis paragraph has been changed accordingly.

(I)(4l) and (1)(42) Cupola 4 and cupola 5 have been permanently shut down; therefore,

the wording of each ofthese paragraphs has been deleted and

replaced with the word "Reserved." Each paragraph number has

been reserved to eliminate the need to renumber subsequent

paragraphs in paragraph (I).

(I)(43)(b) In complying with the MACT requirements, the company rerouted

the emissions from the tapping operations associated with P907

from stack C-23 to stack B-53. This paragraph has been changed to

reflect this change in stacks.

(1)(44) P909 has been permanently shut down; therefore, the wording of

this paragraph has been deleted and replaced with the word

"Reserved." The paragraph number has been reserved to eliminate

the need to renumber subsequent paragraphs in paragraph (I).

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Paragraph Proposed Change

(1)(45) The description ofP9l2 has been changed from "sand milling

operation" to "sand mullors/sand handling system" to more

accurately describe the emissions unit. Also, the references to core

room wet collectors 1 and 3 have been deleted because these

scrubbers have been permanently shut down.

(1)(47)(a) P030, P03l and P034 have been deleted from this paragraph

because the emissions units have been removed. Also, as a result of

the permanent shutdown ofP045, paragraphs (a)(i) and (a)(ii) have

been deleted, and the 71.4 hours limitation from paragraph (a)(ii)

has been moved into the introductory portion of paragraph (47)(a).

(1)(47)(b) Most ofthe core machines associated with P053, P064, P066, P067,

P094, P095, Pl04 and Pl07 have been removed. Only 25 core

machines remain. P045 has been permanently shut down, causing

the 653.4 hours limitation to be applicable; however, with only 25

core machines, the maximum number of operating hours possible is

600 hours (24 hours/day x 25 machines = 600 hours/day). Because

600 hours are less than 653.4 hours, there is no need for paragraph

(47)(b); therefore, it has been deleted and replaced with the word

"Reserved." The paragraph number has been reserved to eliminate

the need to renumber subsequent paragraphs in paragraph (1)(47).

(1)(47)(c) References to P904 and P905 (cupolas 4 and 5) have been deleted

because these emissions units have been permanently shut down.

(1)(47(d) Reference to mold line 10 has been deleted because this emissions

unit has been permanently shut down.

(1)(47(e) The records retention time period has been changed from 3 years to

5 years to be consistent with the Title V permit rules.

(1)(48) Reference to P170 has been deleted because this emissions unit has

been permanently shut down. Reference to "the tapping operations

associated with P90l and P902" has been added to this paragraph

because those operations are also vented to stack G-36. The

following wording has been added to this paragraph: "Alternatively,

the number 2 mold line iron pouring (P14l) and the number 3 mold

line iron pouring (P17l) currently vented to stack G-36 maybe

vented to the G unit baghouse; and in such case, the emissions from

the G unit baghouse shall not exceed 0.005 grain per actual cubic

foot of exhaust gases." In complying with the MACT requirements,

the Company replaced 2 existing cupolas with new cupolas. Ifthe

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Paragraph Proposed Change

cupola replacement project is completed, Pl41 and PI7I will be

vented to the G unit baghouse.

(1)(49) Number 7 core line (P I 06) has been permanently shut down;

therefore, the wording of this paragraph has been deleted and

replaced with the word "Reserved." The paragraph number has been

reserved to eliminate the need to renumber subsequent paragraphs in

paragraph (I).

Page 7 of 7
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Synopsis ofthe Proposed Changes to OAC Rule 3745-17-13

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

Paragraph Proposed Change

(as in the current rule)

(not applicable) A "Comment" has been added at the beginning ofthis rule to refer

the reader to the "Incorporation by Reference" paragraph in:lAC

rule 3745-17-01 for the dates ofnon-regulatory governmen

publications, publications ofrecognized organizations and

associations, etc. referenced in this rule.

(B) This paragraph has been deleted because International Mill Service,

Incorporated has been permanently shut down. // '

(D) This paragraph has been deleted because Standard Slag Company

has been permanently shut down. /".

(E) The OEPA premise number for the facility has been corrected and,

(introductory portion) with the deletion ofparagraph (E)(3), the wording ofthis paragraph

has been changed to require the company to comply with the work

practice plan for F10l.

(E)(1) This paragraph has been deleted because B003 through B008 have

been permanently shut down. .,.

(E)(2) This paragraph has been deleted bec~ B051 has been

permanently shut down.

(E)(3) This paragraph has been deleted, and the requirement for FlO1 to

comply with the work practice plan has been incorporated into the

introductory portion ofparagraph (E). ,,'

\

(E)(4) This paragraph has been deleted because sinte~ is no longer used in

F004. f

./

(E)(5) This paragraph has been deleted because P90~d P902 have been

permanently shut down.

(F) The OEPA premise number for the facility has been corrected. ,f

(introductory portion) /

(F)(1) This paragraph has been deleted because B001 through B012 have

been permanently shut down. /

Page 1 of 3
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(F)(3) This paragraph has been deleted because F003 ~/been pennanently

shut down.

(F)(4) The allowable emission rate has been reduced from 5.5 lbslhr to 3.5

lbs/hr. The more stringent allowable emission rate is based upon the

results ofrecent emission tests perfonned for the baghouse:

(F)(6) The wording has been changed to delete the referenc7p901. This

(introductory portion) emissions unit has been pennanently shut down.

(F)(6) (introductory The visible emission limitations in paragraphs (a)(i) through (a)(iv)

portion) and (F)(6)(a) have been deleted, and the introductory portion of paragraph (a) has

been changed to specify the new visible emission limitation for the

blast furnace casthouses. The new limitation, 15% opacity as a 6-

minute average, is applicable to any visible emissions offugitive

dust from the casthouses and is equivalent to the visible emission

limitation specified in the PTI for the new casthouse.

(F)(6)(b) The allowable emission limitation for the baghouse serving the

casthouses has been increased from .31 lb/hr to 2.52 lbs/hr. The /

new allowable emission rate corresponds to the allowable emission

rate specified for the baghouse in the PTI that was issued for the

rebuild ofthe blast furnace.

(F)(6)(c) The allowable emission limitation for the flare serving the clean gas

bleeders has been increased from .48 lb/hr to 1.63 lbslhr. The new

allowable emission rate corresponds to the allowable em~n rate

specified for the flare in the PTI that was issued for the uild of

the blast furnace.

(F)(6)(d) P901 has been deleted from this paragraph because it has been

pennanently shut down. The allowable emission limitati~r the

stove stacks serving P903 has been reduced from 3.5 lbslhr to 2.95

lbs/hr. The new allowable emission rate corresponds to the

allowable emission rate specified for the stove stacks in the PTI that

was issued for the rebuild ofthe blast furnace.

(F)(6)(e) This paragraph has been changed to refer to only one blast furnace

because one ofthe blast furnaces has been pennanently shut down.

In addition, the allowable maximum daily production rate for the

remaining blast furnace has been reduced from 5,000 net tons of

metal/day to 4,000 net tons ofmetallday to be consistent with the

maximum daily production rate specified in the PTI that was issued

for the rebuild ofthe blast furnace.

Page 2 of 3
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(F)(7) The allowable emission rate has been reduced from 21.48 lbs/hr to

8.86 lbs/hr. The more stringent allowable emission rate is based

upon the results ofrecent emission tests performed for the scrubbers

serving the BOFs.

(F)(8) The allowable emission rate has been reduced from 5.0 lbs/hr to

3.71Ibs/hr. The more stringent allowable emission rate is based

upon the results ofrecent emission tests performed for the baghouse

serving the desulfurization station.

(G) This paragraph has been deleted because it is not necessary. All

unpaved roadways must be controlled pursuant to the work practice

plan referenced in this rule and included as an appendix.

A.l ofthe Appendix The allowable PMl 0 emission limitation for roadways and parking

(work practice plan) areas at the Steubenville facility, that must be achieved through the

implementation ofthe work practice plan, has been increased

slightly from 1.35 lbs/hr to 1.72 lbs/hr. This change reflects

modifications ofthe traffic patterns and vehicle-type distribution at

the facility.

A.2 ofthe Appendix The allowable PMl 0 emission limitation for roadways and parking

(work practice plan) areas at the Mingo Junction facility, that must be achieved through

the implementation ofthe work practice plan, has been increased

from 4.91Ibs/hr to 7.67Ibs/hr. This change reflects modifications

ofthe traffic patterns and vehicle-type distribution at the facility.

Jefferson County is currently in compliance with the National Ambient Air Quality Standards

(NAAQS) for PMI0. Wheeling-Pittsburgh Steel Corporation completed a modeling analysis to

demonstrate that with the draft emission limitations in new paragraph (D) ofthis rule (existing

paragraph (F)), the rule will continue to provide for the maintenance ofthe NAAQS. The

modeling analysis is entitled "PMI0 Dispersion Modeling Results Related to Ohio EPA 3745-

17-13 Additional Restrictions on Particulate Emissions from Specific Air Contaminant Sources

in Jefferson County," and it was reviewed and approved by the Ohio EPA. The company also

provided information that demonstrates the revised emission limitations will not worsen the

current nonattainment problem for PM2.5.

Page 3 of 3
( Synopsis of the Proposed Revisions to OAC Rule 3745-17-14

(Minor wording changes, such as corrections oftypos, punctuation, and

formatting, are not summarized in this synopsis.)

(

Paragraph Proposed Change

(A)(5) The tenn "total suspended particulates" has been deleted and

replaced with "PMlO." A new definition for PMlO has been added to

proposed rule 3745-17-01, and the definition for "total suspended

particulates" has been deleted from that rule.

(C) The tenn "total suspended particulates" has been deleted and

replaced with "PMlO."

Also, because USEPA has rescinded the annual PMlO National

Ambient Air Quality Standards, this paragraph has been revised to

delete the references to the annual average ambient air concentration

as a possible "trigger" for implementation ofthe contingency

measures required in paragraph (A) ofthe rule.

(E) The tenn "total suspended particulates" has been deleted and

replaced with "PMlO." Also, the reference to the definition in

proposed rule 3745-17-01 has been changed from paragraph (B)(26)

to paragraph (B)(16), which is the definition for PMlO•

Page 1 of 1