# Patent

## Title
Faucet mountable water conditioning systems

## Abstract

A faucet mountable water conditioning devices include a relatively simple configuration that allows for reduced cost, easy installation, and a pleasing aesthetic. In one or more implementations, a faucet mountable water conditioning device includes a universal faucet mounting mechanism. The universal faucet mounting mechanism allows the faucet mountable water conditioning device to connect and seal to a wide variety of faucet designs and sizes simply by pressing the mounting mechanism over the faucet. The faucet mountable water conditioning device can also include a base configured to hold a water conditioning source. In one or more implementations a connector can couple the base to the mounting mechanism; thereby, allowing the base to move between active and inactive positions.

## Background
CROSS REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of U.S. Provisional Patent Application No. 61/472,442, filed Apr. 6, 2011 entitled SHAPED COMPOSITIONS FOR UNIFORM DELIVERY OF A FUNCTIONAL AGENT and U.S. Provisional Patent Application No. 61/472,423, also filed Apr. 6, 2011 entitled FAUCET MOUNTABLE WATER CONDITIONING DEVICE. The disclosures of each of the above-referenced patent applications are hereby incorporated by reference in their entirety.


BACKGROUND OF THE INVENTION
1. The Field of the Invention
The present invention relates to water conditioning systems, and particularly to faucet mountable water conditioning devices and a shaped composition including a functional agent for introducing the functional agent into a flowing stream of water, e.g., from a faucet.
2. Background and Relevant Art
In many areas of the world, particularly rapidly developing countries, the safety of the food supply is often questionable. For example, fruits, vegetables, meats, and other foods may sometimes include bacterial or other microbial carriers of infection. Such issues of microbial contamination are particularly an issue in developing countries such as China and those of Latin America. Even within relatively well developed countries, such as the United States and many European countries, there are occasional incidents of produce or other food products found to be contaminated with E. coli or other microbes.
Consumers are often instructed to wash produce and other food products before consumption, although many consumers sometimes forget to do so, or even if such washing is performed, residual microbes or other contaminants may remain on the product. As a result, food borne illness may still occur. As such, there is a continuing need for improved methods and systems for sanitizing food products.
In addition, faucet-mounted water treatment devices have been in use for several years. Conventional faucet-mounted water treatment devices are often used in domestic applications, such as, in a kitchen or bathroom sink to filter water. Some such systems can provide filtered water at relatively low cost and the ability to install the device at the source of water.
Unfortunately, many conventional faucet-mounted water treatment devices also have various drawbacks. For example, mounting and dismounting conventional faucet-mounted water treatment devices can be difficult and time consuming. Furthermore, many conventional faucet-mounted water treatment devices are compatible with a limited number of faucet designs; and thus, require additional adaptors or relatively complicated installation procedures.
Additionally, many conventional faucet-mounted water treatment devices are relatively bulky. Due to their size, many conventional faucet-mounted water treatment devices limit space in the sink and otherwise interfere with domestic activities commonly conducted in the sink. In connection with their relatively bulky size, many conventional faucet-mounted water treatment devices are aesthetically unappealing.
In addition to the foregoing, many conventional faucet-mounted water treatment devices have a relatively complicated construction. Indeed, conventional faucet-mounted water treatment devices can require numerous complicated parts. Thus, many conventional faucet-mounted water treatment devices are relatively expensive to produce. Furthermore, many conventional faucet-mounted water treatment devices require the entire assembly to be disconnected from the faucet in order to replace the filter element.
BRIEF SUMMARY OF THE INVENTION
In accordance with the above objects and those that will be mentioned and will become apparent below, one aspect of the invention is a faucet mountable water conditioning system, comprising: a mounting system including an outer wall and an annular wall, wherein the annular wall is configured to conform to and seal about a plurality of different sized faucets; a base coupled to the mounting mechanism, the base comprising a side wall and a bottom surface defining a compartment within which is received a shaped composition; and wherein the shaped composition comprises a dissolvable region including a hypochlorite functional agent selected from the group consisting of calcium hypochlorite, magnesium hypochlorite, and combinations thereof for introducing an antimicrobial sanitizing hypochlorite into a flowing stream of water from a faucet.
In accordance with the above objects and those that will be mentioned and will become apparent below, one aspect of the invention is a faucet mountable water conditioning system, a mounting mechanism defining an inlet, the mounting mechanism including an outer wall and an annular wall that tapers radially inward, wherein the annular inner wall comprises a resilient material and is configured to conform to and seal about a plurality of different sized faucets; a base comprising: a side wall and a bottom surface defining a generally hollow compartment, the hollow compartment including a shaped composition received therein for conditioning a flowing stream of water; wherein the shaped composition comprises a dissolvable region including a functional agent for introducing the functional agent into a flowing stream of water from a faucet as a flowing stream of water contacts the dissolvable region; and one or more outlet holes extending through at least one of the side wall or bottom surface; and a connector coupling the base to the mounting mechanism, the connector being configured to allow the base to move between an active position in which the base is below and substantially in line with the mounting mechanism so as to position the base and the shaped composition in a flow path of a stream of water provided by a faucet, and an inactive position in which the base and shaped composition are out of alignment with the mounting mechanism so as to position the base and shaped composition out of a flow path of a stream of water provided by a faucet.
Further features and advantages of the present invention will become apparent to those of ordinary skill in the art in view of the detailed description of preferred embodiments below.



BRIEF DESCRIPTION OF THE DRAWINGS
To further clarify the above and other advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
FIG. 1 illustrates a perspective view of a faucet mountable water conditioning device in accordance with one or more implementations of the present invention;
FIG. 2 illustrates a cross-sectional view of the faucet mountable water conditioning device of FIG. 1, taken along section line 2-2 of FIG. 1;
FIG. 3 illustrates a cross-sectional view of another implementation of a faucet mountable water conditioning device in accordance with one or more implementations of the present invention;
FIG. 4 illustrates a cross-sectional view of yet another implementation of a faucet mountable water conditioning device in accordance with one or more implementations of the present invention;
FIG. 5 illustrates an exploded interior view of the faucet mountable water conditioning device of FIG. 4;
FIG. 6 illustrates a perspective view of the faucet mountable water condition device of FIG. 1 secured to a faucet;
FIG. 7 illustrates a perspective view of another faucet mountable water conditioning device in accordance with one or more implementations of the present invention;
FIG. 8 illustrates a side view of the faucet mountable water conditioning device of FIG. 7;
FIG. 9 illustrates a side view of the faucet mountable water conditioning device of FIG. 7 in which the base is flipped into an inactive position adjacent the mounting mechanism;
FIG. 10 illustrates an exploded view of the faucet mountable water conditioning device of FIG. 7;
FIG. 11A illustrates a cross-sectional view of the faucet mountable water conditioning device of FIG. 7, taken along the line 11-11 of FIG. 7, albeit with the mounting mechanism secured to a faucet;
FIG. 11B illustrates a cross-sectional view of the faucet mountable water conditioning device of FIG. 7 similar to that of FIG. 11A, albeit with the mounting mechanism secured to a larger sized faucet;
FIG. 12 illustrates an interior view of the mounting mechanism of the faucet mountable water conditioning device of FIG. 7;
FIG. 13 illustrates an interior view of the base of the faucet mountable water conditioning device of FIG. 7;
FIG. 14 illustrates a view of the faucet mountable water conditioning device of FIG. 7 secured to a faucet in an inactive position;
FIG. 15 illustrates a view of the faucet mountable water conditioning device of FIG. 7 secured to a faucet in an active position;
FIG. 16 illustrates a side view of yet another faucet mountable water conditioning device in accordance with one or more implementations of the present invention;
FIG. 17 illustrates a side view of the faucet mountable water conditioning device of FIG. 16 in which the base is rotated into an inactive position;
FIG. 18 illustrates a diagram showing a refill package and method of refilling a faucet mountable water conditioning device in accordance with one or more implementations of the present invention;
FIG. 19 depicts a perspective view of an exemplary shaped composition;
FIG. 20 is a cross-sectional view through the composition of FIG. 19;
FIG. 20A is a cross-sectional view through an alternative composition similar to that shown in FIG. 20, but including an indicating feature for indicating to the user that the shaped composition should be replaced;
FIG. 20B is a cross-sectional view through another shaped composition including an alternative indicating feature;
FIG. 20C is a cross-sectional view through another shaped composition including an alternative indicating feature;
FIG. 21 is a perspective view of an exemplary shaped composition comprising a hollow cylinder;
FIG. 22 is a perspective view of an exemplary shaped composition including a third region;
FIG. 23 is a table showing compositional characteristics of example compositions that were made;
FIG. 24 plots the effects of various adjuvants on dissolution rate of hypochlorite in the dissolving region or layer;
FIG. 25 plots interactions for various the various adjuvants shown in FIG. 24;
FIG. 26 includes contour plots of dissolution rate per area for the various adjuvants of FIG. 24;
FIG. 27 is a graph showing the dissolution characteristics of composition example 30a;
FIG. 28 is a graph showing the dissolution characteristics of composition example 30b;
FIG. 29 is a graph showing the dissolution characteristics of composition example 31a;
FIG. 30 is a graph showing the dissolution characteristics of composition example 31b;
FIG. 31 is a diagram of an exemplary cylinder;
FIG. 32 is a perspective view of a hollow cylinder shaped composition including no non-dissolvable region;
FIG. 33 is a perspective view of a hollow cylinder shaped composition including a non-dissolvable region blocking the bottom of the hollow cylinder;
FIG. 34 is a perspective view of a hollow cylinder shaped composition including a dissolvable region sandwiched between two non-dissolvable regions;
FIG. 35 is a perspective view of a hollow cylinder shaped composition including a non-dissolvable region that covers a top surface of the dissolvable region; and
FIG. 36 is a cross-sectional view of an exemplary shaped composition retained within a faucet mountable housing showing a stream of water contacting the top surface of the shaped composition and providing a stream of water with a functional agent dissolved or otherwise introduced therein.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Introduction
Before describing the present invention in detail, it is to be understood that this invention is not limited to particularly exemplified systems or process parameters that may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments of the invention only, and is not intended to limit the scope of the invention in any manner.
All publications, patents and patent applications cited herein, whether supra or infra, are hereby incorporated by reference in their entirety to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated by reference.
The term “comprising” which is synonymous with “including,” “containing,” or “characterized by,” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps.
The term “consisting essentially of” limits the scope of a claim to the specified materials or steps “and those that do not materially affect the basic and novel characteristic(s)” of the claimed invention.
The term “consisting of” as used herein, excludes any element, step, or ingredient not specified in the claim.
It must be noted that, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include plural referents unless the content clearly dictates otherwise. Thus, for example, reference to a “surfactant” includes one, two or more such surfactants.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention pertains. Although a number of methods and materials similar or equivalent to those described herein can be used in the practice of the present invention, the preferred materials and methods are described herein.
In the application, effective amounts are generally those amounts listed as the ranges or levels of ingredients in the descriptions, which follow hereto. Unless otherwise stated, amounts listed in percentage (“wt %'s”) are in wt % (based on 100 weight % active) of the particular material present in the referenced composition, any remaining percentage being water or an aqueous carrier sufficient to account for 100% of the composition, unless otherwise noted.
General
Implementations of the present invention are directed to faucet mountable water conditioning systems for introducing a functional agent into a flowing stream of water. The faucet mountable water conditioning system includes a faucet mountable device and a shaped composition including a dissolvable region that is retained within the faucet mountable device. The dissolvable region of the shaped composition comprises a functional agent that becomes dissolved, entrained, or otherwise introduced into the flowing stream of water during use.
The faucet mountable devices provide a relatively simple configuration that allows for reduced cost, easy installation, and pleasing aesthetics. In particular, one or more implementations of the present invention include faucet mountable water conditioning devices that a user can quickly and easily attach to a wide variety of different faucet designs.
The shaped composition retained within the faucet mountable device includes a dissolvable layer comprising a functional agent. In one embodiment, the functional agent may be an anti-microbial sanitizing agent that can be used to provide a food-safe anti-microbial sanitizing wash for foods, hands, hard surfaces, soft surfaces, etc.
The dissolvable region is shaped so as to include a top surface, a bottom surface, and a peripheral surface. During use, a flow of water is contacted with a surface (e.g., the top surface) of the dissolvable region so that the functional agent within the dissolvable region is dissolved into the water, which functionalized water then exits the device attached over the dispensing end of the faucet. The device including the shaped composition may be used to deliver a flow of anti-microbial sanitizing water, or a flow of water including other functional agents included therein.
Exemplary functional agents may provide a soap for washing dishes, hands, hard surfaces, soft surfaces, other surfaces, a disinfecting kitchen or bathroom cleaner, a disinfecting shower cleaner, an anti-microbial sanitizing rinse for a bathroom faucet (e.g., sufficiently gentle to be used on toothbrushes, retainers, hands, etc.), or a flavored water beverage that may include antioxidants. Functional agents can also or alternatively include vitamins for conferring a health benefit to the consumer, minerals for conferring a health benefit to the consumer, remove chemicals and pesticides from food, dilution for other cleaners, a light kitchen cleaner, a dish soap sufficiently mild for hands, a facial wash, or softened tap water. In addition, functional agents can include a strong shower cleaner, tap water free of chlorine and odor, a concentrated disinfecting cleaner, a drain cleaner, a moisturizing body wash from a shower faucet, an aromatherapy wash from a shower faucet, or a gentle skin sanitizer from a shower faucet. Additional exemplary functional agents will be apparent to one of skill in the art in light of the present disclosure.
The present application is directed to systems including a faucet mountable device and a shaped composition that can be retained within the faucet mountable device for use in various methods of introducing a functional agent into a flowing stream of water from a faucet. While this application discloses various systems as outlined above, the invention also encompasses the shaped composition itself and related methods of sanitizing, methods of sanitizing using a faucet mount device that rotates or flips from an active position (i.e., where functional agent is introduced into the stream of water) to an inactive position (i.e., where the stream of water does not contact the shaped composition) and vice versa without dismounting the faucet mount device from the faucet, methods of rinsing an object and putting it aside, etc.
As used herein, the term “dissolve” is to be broadly construed to include dissolution, as well as entrainment or other introduction of a functional agent into a flowing stream of water. For example, while some functional agents may be lipophilic (e.g., fragrances) so as to not truly dissolve within the stream of water, they can be entrained or otherwise introduced into the stream of water, and for the sake of simplicity, such materials may be broadly be described as dissolving into the flowing stream of water as that term is used herein.
Exemplary Faucet Mountable Water Conditioning Devices
As alluded to above, one or more implementations of the present system include a faucet mountable water conditioning device capable of attaching to a wide variety of different sized and/or shaped faucets. In particular, the faucet mountable water conditioning device can include a mounting mechanism having an inner tapered wall. The inner taper wall can comprise a resilient (e.g., elastomeric) material that allows the mounting mechanism to conform to and seal about various different sized and/or shaped faucets. Thus, a user can secure the faucet mountable water conditioning device to any of a number of different faucets by simply pressing the mounting mechanism about a faucet without having to thread the device to the faucet or use adaptors.
Additionally, one more implementations of the present systems include with a faucet mountable water conditioning device with a relatively simple configuration. In other words, the faucet mountable water conditioning device may not include complicated valves, fluid paths, or numerous parts. Indeed, in one or more implementations the faucet mountable water conditioning device can comprise a mounting mechanism and a base that define a generally hollow compartment sized and configured to hold the shaped composition including a functional agent. The relatively simple configuration of the faucet mountable water conditioning device can reduce production costs thereby making the device affordable to larger numbers of consumers.
In addition to the foregoing, one or more implementations can include a faucet mountable water conditioning device with a configuration that minimizes the sink space required by the device. For example, one or more implementations allow a user to move at least a portion of the faucet mountable water conditioning device from an active position in which functional agent is being introduced into the stream of water to an inactive position where the portion of the device retaining the shaped composition and the shaped composition is out of the way of the flow path of the stream of water. In either case, very little sink space is occupied by the device, as the device simply comprises a small attachment mounted to the dispensing end of the faucet. In particular, a connector can secure the mounting mechanism to the base of the device. The connector can allow a user to rotate, flip, or swing at least the base of the faucet mountable water conditioning device out of the flow path of the stream of water and out of the useable area of the sink when not in use.
Referring now to the Figures, FIGS. 1 and 2 illustrate perspective and cross-sectional views, respectively, of a faucet mountable water conditioning device 100 in accordance with an implementation of the present invention. The faucet mountable water conditioning device 100 can include a housing 102. The housing 102 can include an upper portion or mounting mechanism 104 and a lower portion or base 106.
The mounting mechanism 104 can allow the faucet mountable water conditioning device 100 to be removably attached to a wide variety of faucet designs in a quick and efficient manner, as explained in greater detail below. Furthermore, the mounting mechanism 104 can effectively seal the faucet mountable water conditioning device 100 to a faucet. Thus, the mounting mechanism 104 can provide a secure and universal attachment to a faucet. The mounting mechanism 104 can define an inlet 108 to the faucet mountable water conditioning device 100. In other words, when the mounting mechanism is secured to a faucet, water can exit the faucet and pass through the mounting mechanism 104 into the housing 102.
Referring to FIG. 2, the housing 102 of faucet mountable water conditioning device 100 can define a compartment 103. Compartment 103 can comprise a generally hollow interior space. Compartment 103 can have a size and configuration to hold a water conditioning source in the form of a shaped composition. In one or more implementations, the shaped composition can comprise a tablet, as explained in greater detail below. In another implementation, the water conditioning source is in the form of a liquid.
The base 106 of the faucet mountable water conditioning device 100 can include one or more outlet holes 110. The outlet holes 110 can allow conditioned water to pass out of the faucet mountable water conditioning device 100. In particular, water can flow into the faucet mountable water conditioning device 100 through inlet 108, flow about a water conditioning shaped composition (i.e., within compartment 103) including a dissolvable layer comprising a functional agent and flow out of outlet holes 110 as conditioned water.
Outlet holes 110 can have a size, shape, and/or location to deliver the desired flow of conditioned water from faucet mountable water conditioning device 100. For example, as illustrated by FIG. 3, outlet holes 110 may be cylindrical. Additionally or alternatively, the outlet holes may have a conical or other shape. For example, the outlet holes can further include elongated slots that extend about base 106.
In one or more implementations, one or more outlet holes 110 can include an extension 111 that extends from base 106 either into compartment 103 or downward away from compartment 103. Extensions 111 can help control how much water flows out of faucet mountable water conditioning device 100. Furthermore, extensions 111 can direct water exiting water mountable water conditioning device 100 as desired. In one or more implementations, each outlet hole 110 can include an extension 111. In alternative implementations, none of outlet holes 110 include an extension 111. In still further implementations, some, but not all, of outlet holes 110 include extensions 111.
Base 106 may optionally contain one or more outlet holes having a size, configuration, and/or location so as to help drain residual conditioned water from compartment 103 after water flow has ceased. For example, FIG. 2 illustrates that base 106 can include one or more centrally located outlet holes 115 having a larger diameter than outlet holes 110. Furthermore, in one or more implementations outlet holes 115 can be recessed into base 106 or located at the lowest point on base 106.
Referring now to FIG. 3, in one or more implementations, compartment 103 can be subdivided into two or more chambers. FIG. 3 depicts compartment 103 subdivided into three chamber; an upper chamber 117, a main chamber 119, and a lower chamber 121. In alternative implementations, compartment 103 can comprise a single chamber, two chambers, or more than three chambers. In any event, in one or more implementations one or more inserts can divide compartment 103. For example, FIG. 3 illustrates that an insert 123 can divide upper chamber 117 from main chamber 119. Along similar lines, an insert 125 can optionally divide lower chamber 121 from main chamber 119.
In one or more implementations, insert 123 is proximate to mounting mechanism 104. A location proximate mounting mechanism 104 can allow insert 123 to serve several purposes including, but not limited to, preventing over insertion of a faucet into mounting mechanism 104, preventing contact with water conditioning source through inlet 108, preventing water conditioning source from falling out of faucet mountable water conditioning device 100 through inlet 108 when faucet mountable water conditioning device 100 is removed from faucet or flipped out of the way during non-use, controlling flow from the faucet into main chamber 119, and/or helping to direct flow from inlet 108 info main chamber 119. Alternatively, the insert 123 can be distal to the mounting mechanism 104.
In one or more implementations, insert 123 comprises a filter, a mesh, or a fibrous mat. In such implementations, insert 123 can filter or otherwise prevent passage of certain materials (i.e., pollutants, dirt, debris, chemicals) into or out of main chamber 119 while allowing water or other materials to flow into main chamber 119. In still further implementations, the insert 123 can comprise a plastic or rubber grill (similar to grill 156 described below in relation to FIG. 10). In any event, insert 123 can serve one or more of the foregoing or other purposes.
As previously mentioned, faucet mountable water conditioning device 100 can include an insert 125 that divides lower chamber 121 from main chamber 119. In one or more implementations, the water conditioning shaped composition is located in main chamber 119. In such implementations, insert 125 can serve one or more of several purposes, including but not limited to, controlling flow around the shaped composition located in main chamber 119, controlling flow into lower chamber 121, controlling the flow through outlet holes 110, preventing contact of the shaped composition with base 106 or outlet holes 110, or preventing large particulates from the shaped composition from exiting the faucet mountable water conditioning device 100 through outlet holes 110.
In one or more implementations, insert 125 comprises a filter, a mesh, or a fibrous mat. In such implementations, insert 125 can filter or otherwise prevent passage of certain materials (i.e., pollutants, dirt, debris, chemicals) out of main chamber 119 while allowing water or other materials to flow out of main chamber 119. In still further implementations, insert 125 can comprise a plastic or rubber grill (similar to grill 156 described below in relation to FIG. 10). In any event, insert 125 can serve one or more of the foregoing or other purposes.
Body 102 can include one or more grooves extending radially on an interior surface thereof. The grooves can support inserts 123, 125 and prevent them from moving relative to body 102. Alternatively, body 102 can include one or more inwardly extending pegs (similar to pegs 158 described below) that support and/or prevent movement of inserts 123, 125 relative to body 102. In yet further implementations, inserts 123, 125 can be coupled to the water conditioning shaped composition or a frame supporting the shaped composition.
In one or more implementations, it may be desirable that faucet mountable water conditioning device 100 not retain water (or a certain amount of water) in the compartment 103 after the flow of water entering faucet mountable water conditioning device 100 through inlet 108 is discontinued by shutting off the faucet. One will appreciate that outlet holes 110, 115, and optionally extensions 111 can help drain residual conditioned water from compartment 103 after water flow has ceased.
Furthermore, compartment 103 may include vents through housing 102 to provide a passage way for air to enter into or exit from compartment 103 to minimize the potential for airlocks to retain water in any of chambers 117, 119, or 121 of compartment 103. For example, FIG. 3 depicts optional vents 127 in upper chamber 117, optional vents 131 in main chamber 119, and optional vents 133 in lower chamber 121. It should be recognized that each of the chambers may or may not contain vents. Furthermore, vents 127, 131, 133 can have a size and/or and location in housing 102, or alternatively in mounting mechanism 104, to vent air from the respective chambers while minimizing the flow of water through said vents.
In one or more implementations, the housing includes a channel 135 that connects one or more of vents 127, 131, and 133. Channel 135 can comprise a hose or other device positioned against an outer surface of the housing 102. In alternative implementations, channel 135 is integrally formed in the wall of housing 102 as shown in FIG. 3. Channel 135 can include an exit 137 proximate base 106. Channel 125 and exit 137 can allow any water that may be forced into vents 127, 131, 133 during use to exit the faucet mountable water conditioning device 100 in a direction down into the sink rather than spraying out laterally. In alternative implementations, exit 137 connects to an outlet hole 110 in base 106. In still further implementations, exit 137 is located proximate the mounting mechanism 104 or between base 106 and mounting mechanism 104.
In one or more implementations, the base 106 can be removably coupled to the mounting mechanism 104. For example, FIGS. 4 and 5 illustrate a faucet mountable water conditioning device 100 in which the base 106 is removably coupled to the mounting mechanism 104. For example, the base 106 and a bottom portion 112 of the mounting mechanism 104 can have a snap-fit configuration. Thus, a lip 114 of the base 106 can snap into the bottom portion 112. In alterative implementations, the base 106 and the bottom portion 112 can include a bayonet fitting or be correspondingly threaded. Various other means of coupling the mounting mechanism 104 to base 106 will be apparent to one of skill in the art. In any event, the ability to remove the base 106 from the mounting mechanism 104 can allow a user to replace the water conditioning source without having to dismount the mounting mechanism 104 from the faucet. In yet further implementations, the base 106 and mounting mechanism 104 can all be a single integral piece. In any event, one or more of the parts of the faucet mountable water conditioning device 100 can comprise injection molded components. One will appreciate in light of the disclosure herein injection molding can reduce the cost of the components of the faucet mountable water conditioning device 100.
As shown in FIG. 4, the housing 102 can broaden as it extends from the mounting mechanism 104 to the base 106. In other words, the base 106 can be wider and have a larger area than the inlet 108 defined by the mounting mechanism 104. The broad shape of the base of housing 102 can reduce the extent to which the faucet mountable water conditioning device 100 extends into a sink. Furthermore, the broad shape of the base of housing 102 can allow for larger sized shaped compositions without requiring the faucet mountable water conditioning device 100 to extend further into the useable area of a sink. This is particularly beneficial where the shaped compositions are configured with a relatively high width (e.g., diameter) to height aspect ratio (e.g., at least 1, at least about 2, at least about 3, at least about 4, at least about 5).
FIG. 4 further illustrates that the housing 102 can be configured to hold a water conditioning source in the form of a shaped composition. For example, the housing 102 can define a generally hollow compartment sized and configured to hold a shaped composition. As shown in FIG. 3, in one or more implementations the shaped composition can comprise a generally cylindrically shaped tablet 113.
Water can flow into the faucet mountable water conditioning device 100 through the inlet 108. Water entering the faucet mountable water conditioning device 100 can flow about the shaped composition 113, and out of the outlet holes 110 in the base 106. As the water flows about the shaped composition 113, a functional agent, as well as any other dissolvable active components of the shaped composition 113 can dissolve or otherwise be introduced into the water. One will appreciate in light of the disclosure herein that the shaped composition 113 can comprise any number of functional agents that allow a user to condition the stream of water in any number of different ways.
For example, in one or more implementations the shaped composition 113 can comprise a dissolvable region or layer including a hypochlorite functional agent. The hypochlorite tablet can convert regular tap water into a mild sanitizing solution that kills at least 99.9% of germs. A hypochlorite tablet can allow a user to rinse items like lettuce, strawberries, and other food items to kill any germs that may cause food borne illnesses. Additionally, a hypochlorite tablet can allow for rinsing of sponges, cutting boards, utensils, child cups or anything else a user may be concerned has hidden germs. Thus, the faucet mountable water conditioning system can provide a versatile, seamless sanitizing rinse during the food preparation process.
In alternative implementations the functional agent(s) of the shaped composition 113 can comprise a disinfecting kitchen cleaner, soap, or hand wash. Such a shaped composition 113 can combine with tap water to form a cleaning solution for the kitchen or elsewhere. The convenient placement of the faucet mountable water conditioning device on a faucet can allow a user access to a disinfecting kitchen cleaner quickly and efficiently. In further implementations the functional agent(s) of the shaped composition 113 can comprise a concentrated cleaner, such as PINE-SOL or a concentrated drain cleaner, such as LIQUID-PLUMR. Alternatively, the functional agent(s) of the shaped composition 113 can comprise a concentrated flavor or health drink that allows one to turn tap water into flavored water. In still further implementations, the shaped composition 113 can comprise a water filtering device, such as a BRITA filter, that allows a user to filter tap water easily and conveniently. Thus, one will appreciate that the shaped composition 113 can comprise any number of different functional agents to condition tap water in any number of different ways.
In any event, in one or more implementations the housing 102 can include one or more features that ensure that water can flow about the shaped composition 113 to the outlet holes 110. For example, the housing 102 can include one or more flanges or side spacers 114 extending from the side wall 116 of the housing 102. The side spacers 114 can provide a gap 118 between the side wall 114 and the shaped composition 113. In particular, FIG. 4 illustrates that a plurality of side spacers 114 can extend radially inward from the inner surface of the side wall 114. The side spacers 114 can extend from an inner surface of the mounting mechanism 104 as shown in FIG. 4. Alternatively, or additionally, the side spacers 114 can extend from the inner surface of the base 106. In any event, the side spacers 114, and the gap 118 created thereby, can allow water to flow from the inlet 108 about the sides of the shaped composition to the outlet holes 110.
In addition to the side spacers 114, in one or more implementations the housing 102 can include one or more features to space the shaped composition 113 from the bottom surface 120 of the base 106. For example, FIG. 4 Illustrates that the housing 102 can include a plurality of flanges or bottom spacers 122 extending upward from the bottom surface 120 of the base 106. The bottom spacers 122 can provide a gap 124 between the bottom surface 120 and the shaped composition 113, allowing water to reach the outlet holes 110 in the bottom surface 120. Such a gap 124 below the shaped composition 113 is also helpful in quickly drying the composition 113 after water flow has stopped.
As previously mentioned, the mounting mechanism 104 can allow a user to secure the faucet mountable water conditioning device 100 to a wide variety of faucets or other devices (i.e., hose, spigot). As shown by FIG. 4, the mounting mechanism 104 can include an inner tapered wall 126. The inner tapered wall 126 can extend toward the base 106 and taper generally radially inward. The inner tapered wall 126 can comprise a resilient material that allows the inner tapered wall 126 to conform to a faucet or other object placed therein. In one embodiment, the tapered wall 126 may comprise an elastomeric material. The inner tapered wall 126 can allow a user to push the mounting mechanism 104 onto faucets with different sizes and shapes. The resilient material of the inner tapered wall 126 can allow the mounting mechanism 104 to conform to and seal about a faucet as explained in greater detail below in relation to FIGS. 11A and 11B.
In one or more implementations, the inner tapered wall 126 (and optionally the entire mounting mechanism 104) can comprise rubber (natural or synthetic), a thermoplastic elastomer (TPE), a thermoplastic polyurethane (TPU), acrylonitrile butadiene styrene (ABS), urethane, polypropylene, combinations thereof, or other resilient or elastomeric materials. In addition to allowing the inner tapered wall 126 to universally couple and seal to a wide variety of faucets, the material of the inner tapered wall 126 can also help prevent the faucet mountable water conditioning device 100 from scratching or otherwise damaging a faucet.
One will appreciate in light of the disclosure herein that the inner tapered wall 126 can have a shape corresponding to the shape of one or more faucets. For example, FIGS. 4 and 5 illustrate that in one or more implementations the inner tapered wall 126 can have an annular shape. The annular shape of the inner tapered wall 126 can allow the mounting mechanism to attach to circular cross-section type faucets. In alternative implementations, the inner tapered wall 126 have a wide variety of different shapes, such as, for example, square, oval, or more complex shapes.
As shown by FIGS. 4 and 5, in one or more implementations, the inner tapered wall 126 of the mounting mechanism 104 is devoid of threads. Thus, to mount the faucet mountable water conditioning device 100, a user need not remove an aerator, thread the device to the faucet, use an adaptor, or otherwise require more complicated installation procedures. Indeed, in order to install the faucet mountable water conditioning device 100, a user need only push the mounting mechanism 104 about a faucet. The resilient material of the mounting mechanism 104 can then conform to, and seat about, the faucet.
FIG. 5 illustrates that in one or more implementations the mounting mechanism 104 can include ribs 128 extending between the inner tapered watt 126 and an outer wall 129 of the mounting mechanism 104. The ribs 128 can provide support to the inner tapered wall 126. Thus, the ribs 128 can help ensure that the inner tapered wall 126 seals against a faucet. In one or more implementations the inclusion of the ribs 128 can be based at least in part on the material used to form the mounting mechanism 104. For example, ribs 128 may be present when the mounting mechanism 104 comprises a softer material (e.g., urethane) to provide additional support and strength (e.g., hoop strength). Alternatively, mounting mechanism 104 may not include ribs 128 when formed from a more rigid material (e.g., polyethylene).
When attached to a faucet, the inner tapered wall 126 can press against the faucet, which can force the inner tapered wall 126 into a substantially vertical configuration. The substantially vertical configuration of the inner tapered wall 126 can allow the inner tapered wall 126 to create a seal with the faucet. Furthermore, the substantially vertical configuration of the inner tapered wall 126 can provide the faucet mountable water conditioning device 100 with lateral stability such that the faucet mountable water conditioning device 100 cannot be easily moved laterally relative to the faucet.
As shown in FIG. 4, the base 106 can include a side wall 132 extending about the bottom surface 120. The base 106 can have a size and configuration that allows the base 106 to hold a water conditioning source configured as a shaped composition. One will appreciate in light of the disclosure herein that the base 106 can comprise any number of various different shapes and sizes. For example, FIG. 4 illustrates that the bottom surface 120 has a planar, circular configuration. In alternative implementations, the bottom surface 120 can have a square, rectangular, oval, or other shape. Furthermore, the bottom surface 120 need not be planar. For example, in one or more implementations, the bottom surface can have a concave configuration. When the bottom surface is concave, bottom spacers 122 may not be need to space a water conditioning source from the outlet holes 110, as the curvature of the bottom surface 120 can do so.
Additionally, FIG. 4 illustrates that the base 106 does not include side spacers (i.e., flanges extending from the side wall 132). In alternative implementations, the base 106 can include side spacers extending from the side wall 132. Such side spacers can prevent the shaped composition 113 from contacting the side wall 132.
As alluded to earlier, in one or more implementations, the base 106 can be broader or wider than the inlet 108 defined by the mounting mechanism 104. In other words, the surface area of the bottom surface 120 can be larger than the surface area or size of the inlet 108. Furthermore, while the Figures illustrate both the inlet 108 and the bottom surface 120 having circular configurations, the present invention is not so limited. For example, in alternative implementations, the shape of the bottom surface 120 can differ from the shape of the inlet 108.
The base 106 can comprise a high strength, light weight material. For example, the base 106 can comprise a polymeric material, such as polycarbonate, polypropylene, polyethylene, another polyolefin, polystyrene, or ABS. Alternatively, the base 106 can comprise fiber glass, glass, or another suitable material. In one or more implementations, the base 106 can comprise a transparent or translucent material. Alternatively, at least a portion of the base 106 (i.e., a window) may be transparent. The transparency of the base 106 (or a portion thereof) can allow a user to see the shaped composition 113 stored therein. Thus, in one or more implementations the transparency of the base 106 can eliminate the need for a metering device or other signal that indicates the shaped composition 113 needs replacement.
As previously mentioned, the base 106 can include one or more outlet holes. For example, in one or more implementation the base 106 includes a plurality of center outlet holes 110a extending through the bottom surface 120. Additionally, the base 106 can include a plurality of peripheral outlet holes 110b located about the periphery of the bottom surface 120 of the base 106, or even the side wall 132 of the base 106.
In one or more implementations, the outlet holes 110a, 110b have a substantially uniform arrangement to provide a substantially uniform water spray pattern upon discharge of water through the faucet mountable water conditioning device 100. As will be appreciated in light of the disclosure herein, the outlet holes 110a, 110b may comprise various configurations and/or orientations to achieve various different water spray patterns. Furthermore, the base 106 can include one or more blocking devices (i.e., a disc with holes positioned adjacent, or in, the bottom surface 120) that cover different outlet holes 110a, 110b when rotated between different positions. Such blocking devices can allow a user to vary the configuration of the flow exiting the base 106. For example, in one or more implementations such a blocking device can cover only the peripheral outlet holes 110b in a first position and can cover only the center outlet holes 110a in a second position. Thus, a blocking device can allow a user to choose between a shower spray pattern and a center spray pattern.
FIG. 6 illustrates a view of the faucet mountable water conditioning device 100 secured to a faucet 140. As shown by FIG. 6, the outlet holes 110a, 110b can provide a shower spray, including central flow. Furthermore, FIG. 6 illustrates that in one or more implementations the faucet mountable water conditioning device 100 can increase the area of the flow exiting the faucet 140. For example, the faucet mountable water conditioning device 100 can direct some or all of the water exiting the faucet 140 laterally outward so that the flow pattern of the exiting water is wider than a cup or glass. One will appreciate that this can discourage a user from drinking conditioned water including a functional agent introduced therein that exits the faucet mountable water conditioning device 100. Of course, some functional agents are intended for drinking (e.g., flavored beverages).
The outlet holes 110a, 110b in connection with the in-line configuration of the base 106 with the inlet 108 defined by the mounting mechanism 104 can allow water to flow substantially unrestricted from the faucet 140 through the faucet mountable water conditioning device 100. Additionally, in one or more implementations the faucet mountable water conditioning device 100 can be pressurized such that the device accelerates the water or other fluid as it passes there through. When faucet mountable water conditioning device 100 is pressurized, the pressure produced in device 100 can cause a pressure to be produced in void 105 (see FIG. 4) between inner tapered wall 126 and outer wall 129. The pressure in void 105 can cause a pressure to be exerted on the inner tapered wall 126 causing inner tapered wall 126 to be forced against faucet 140 thus aiding in sealing inner tapered wall 126 against faucet 140. One will appreciate that this can aid in rinsing or cleansing items using water conditioned using the faucet mountable water conditioning device 100.
One will appreciate in light of the disclosure herein that faucet mountable water conditioning devices in accordance with the present invention are not limited to the particular implementations described and shown above. For example, FIGS. 7-15 illustrate various views of another faucet mountable water conditioning device 100a. The faucet mountable water conditioning device 100a includes a mounting mechanism 104a and base 106a similar to the mounting mechanism 104 and base 106 described hereinabove in reference to FIGS. 1-6.
While not all included for the sake of brevity, the features and description of the mounting mechanism 104 and base 106 provided above also apply to the mounting mechanism 104a and base 106a. In contrast to the faucet mountable water conditioning device 100, however, the faucet mountable water conditioning device 100a includes a connector. As explained in greater detail below, the connecter can allow the faucet mountable water conditioning device 100a to move between an active position and an inactive position.
FIGS. 7 and 8 illustrate perspective and side views, respectively, of faucet mountable water conditioning device 100a. The faucet mountable water conditioning device 100a can include a housing 102a. The mounting mechanism 104a and the base 106a can form the housing 102a. The mounting mechanism 104a can allow the faucet mountable water conditioning device 100a to be removably attached to a wide variety of faucet designs in a quick and efficient manner, as explained above. Furthermore, the mounting mechanism 104a can effectively seal the faucet mountable water conditioning device 100a to a faucet. Additionally the mounting mechanism 104a can have an annular shape and define an inlet 108a to the faucet mountable water conditioning device 100a. 
As shown by FIGS. 7 and 8, the mounting mechanism 104a can allow the base 106a to be mounted directly below the outlet of a faucet. In other words, the faucet mountable water conditioning device 100a can ensure that the base 106a (and a shaped composition retained therein) is directly in line with water exiting a faucet. The in-line configuration of the faucet mountable water conditioning device 100a can help ensure the flow of the water is not significantly reduced as it passes through the faucet mountable water conditioning device 100a. 
In one or more implementations the faucet mountable water conditioning device 100a can allow the base 106a (and a shaped composition received or retained therein) to be moved out of an in-line configuration. Thus, the faucet mountable water conditioning device 100a can be articulated from a position in which the base 106a is in-line with the faucet and a position in which the base 106a is moved out of line relative to the mounting mechanism 104a (and thus the faucet). For example, a connector 142 can couple the base 106a to the mounting mechanism 104a. 
As shown by FIGS. 7-9, in one or more implementations the connector 142 can comprise a generally horizontally extending pivot pin or hinge (e.g., a living hinge). As a comparison of FIGS. 8 and 9 illustrate, the connector 142 can allow the base 106a to rotate about a generally horizontal axis between an active position (FIG. 8), in which the base 106a is below and in line with the mounting mechanism 104a, and an inactive position (FIG. 9), in which the base 106a is out of alignment with the mounting mechanism 104a. In particular, in one or more implementations the connector 142 can allow the base 106a to flip away from the mounting mechanism 104a in to an inactive position in which the base 106a is vertically adjacent the mounting mechanism 104a. In alternative implementations, the connector 142 can comprise a track, swivel, or other mechanism that allows the base 106a to swivel or rotate away from an in-line configuration with the mounting mechanism 104a (and a faucet attached thereto).
In any event, one will appreciate in light of the disclosure herein that the ability to move (i.e., rotate, slide, or flip) the base 106a away from the mounting mechanism 104a can provide a number of advantages. In particular, the ability to flip the base 106a away from the mounting mechanism 104a can allow a user access to the base 106a without having to completely dismount the faucet mountable water conditioning device 100a. Thus, a user can replace or exchange a water conditioning source within the base 106a without having to dismount the faucet mountable water conditioning device 100a from the faucet.
The faucet mountable water conditioning device 100a can further include a tab 144. The tab 144 can provide a point of engagement that allows the user to quickly flip the base 106a between the active (FIG. 8) and inactive (FIG. 9) positions. The tab 144 and the configuration of the connector 142 can allow a user to flip the faucet mountable water conditioning device 100a between the active (FIG. 8) and inactive (FIG. 9) positions using a single hand.
Depending upon the water conditioning source, it may be desirable that water flowing through the faucet mountable water conditioning device 100a is within a given range of pressure. To help ensure this, the connector 142 can have a configuration that causes the base to move out of the active position (FIG. 8) when the pressure of the faucet exceeds a certain level. Alternatively, the mounting mechanism 104a can be configured to release from the faucet when the pressure of the faucet exceeds a certain level.
In one or more implementations, the connector 142 can have a configuration that locks the faucet mountable water conditioning device 100a in both active (FIG. 8) and inactive (FIG. 9) positions. For example, in one or more implementations the connector 142 can further include a flange 146. The flange 146 can have a mating configuration with the tab 144. Thus, when moved into the active position, the flange 146 and tab 144 can mate together; thereby, locking the faucet mountable water conditioning device 100a into the active position. The ability to lock the faucet mountable water conditioning device 100a in the active position can help ensure that the flow of water through the faucet mountable water conditioning device 100a does not move the base 106a out of the active position.
In one or more implementations, the flange 146 can include a male component that has a snap fit engagement with a female component on the tab 144, or vice versa. In alternative implementations, the flange 146 and the tab 144 can be magnetically attracted to each other. For example, a magnet can be disposed within the flange 146 or the tab 144 and a magnetically attractable material (i.e., a metal or another magnet) can be correspondingly disposed within the other of the flange 146 and the tab 144. In such implementations, a magnetic force can provide the force that locks the faucet mountable water conditioning device 100a in the active position. In any event, the faucet mountable water conditioning device 100a can include one or more mechanisms that selectively lock the base 106a into the active position.
Additionally, the faucet mountable water conditioning device 100a can include one or more locking mechanisms that selectively lock the base 106a into the inactive position. For example, the connector 142 can include an upper component 148 and a lower component 150. The upper and lower components 148, 150 can mate together when the faucet mountable water conditioning device 100a is in the inactive position. In one or more implementations, the upper component 148 can include a male component that has a snap fit engagement with a female component on the lower component 150, or vice versa. In alternative implementations, the upper component 148 and the lower component 150 are magnetically attracted to each other.
For example, a magnet can be disposed within the upper component 148 or the lower component 150 and a magnetically attractable material can be correspondingly disposed within the other of the upper component 148 and the lower component 150. The ability to lock the faucet mountable water conditioning device 100a the inactive position can help ensure that the weight of the base 106a or the water conditioning source does not cause the base 106a to inadvertently move out of the inactive position.
In one or more additional implementations, the faucet mountable water conditioning device 100a can include a biasing member that biases the base 106a toward the inactive position (FIG. 9). In such implementations, once a user (or other force) unlocks the base 106a from the mounting mechanism 104a, the biasing member can automatically move the base 106a toward, or into, the inactive position (FIG. 9). The biasing member can comprise a spring or other mechanism sufficient to automatically move the base 106a toward, or into, the inactive position.
FIG. 10 illustrates and exploded view of the faucet mountable water conditioning device 100a. FIG. 10 illustrates that in one or more implementations the connector 142 can include a top member 152 and a bottom member 154. The top member 152 can attach to the mounting mechanism 104a and the bottom member 154 can attach to the base 106a. In alternative implementations, the top member 152 of the connector 142 can be integrally formed with the mounting mechanism 104a. 
Similarly, in one or more implementations, the bottom member 154 of the connector 142 can be integrally formed with the base 106a. Alternatively, a bayonet fitting or a threaded interface can removably connect the base 106a to the bottom member 154 of the connector 142. Such a removable connection can allow a user to selectively remove the base 106a from the connector 142 to replace or exchange the water conditioning source stored in the base 106a without having to completely dismount the faucet mountable water conditioning device 100a from the faucet.
FIG. 10 further illustrates that in one or more implementations the faucet mountable water conditioning device 100a can include a grill 156. The grill 156 can couple to the base 106a. The grill 156 can serve to hold a shaped composition, such as a generally cylindrically shaped tablet, within the base 106a when the faucet mountable water conditioning device 100a is in the inactive position. Additionally, the grill 156 can help disperse water passing into the base 106a across the shaped composition within the base 106a. Furthermore, the grill 156 can prevent over insertion of a faucet into mounting mechanism 104a, prevent contact with the water conditioning shaped composition through inlet 108, and/or prevent the shaped composition from falling out of faucet mountable water conditioning device 100a through inlet 108 when the faucet mountable water conditioning device 100a is removed from faucet or flipped out of the way during non-use.
As previously mentioned, the mounting mechanism 104a can allow a user to secure the faucet mountable water conditioning device 100a to a wide variety of faucets or other devices (i.e., hose, spigot). As shown in FIGS. 11A and 11B, the mounting mechanism 104a can include an inner tapered wall 126a. Similar to the inner tapered wall 126, the inner tapered wall 126a can comprise a resilient material that allows the inner tapered wall 126a to conform to a faucet or other object placed therein. The inner tapered wall 126a can allow a user to push the mounting mechanism 104a onto faucets with different sizes and shapes.
FIG. 10 further illustrates that in one or more implementations the faucet mountable water conditioning device 100a can include one or more inserts 123, 125. The inserts 123, 125 can be similar in construction and function as the inserts 123, 125 described herein above. For example, the inserts 123, 125 can divide the interior cavity of the faucet mountable water conditioning device 100a into two or more compartments or filter water entering or exiting the faucet mountable water conditioning device 100a. Of course other implementations may not include inserts 123, 125. In such implementations the grill 156 can divide the faucet mountable water conditioning device 100a into an upper compartment and a lower compartment.
One or more implementations can also include a lower frame 139. The lower frame 139 can support the insert 125. For example, in one or more implementations the insert 125 can be coupled to the lower frame. Additionally or alternatively, the lower frame 139 can support the water conditioning source.
The resilient material of the inner tapered wall 126a can allow the mounting mechanism 104a to conform to, and seal about, a wide variety of different sized and/or shaped faucets. For example, the mounting mechanism 104a can allow the faucet mountable water conditioning device to connect to any number of faucet designs. For example, in addition to attaching to a kitchen faucet, the mounting mechanism 104a can couple to a bathroom faucet, a showerhead, a garden hose, or other water source.
As shown in FIG. 11A, when attached to a faucet 140, the inner tapered wall 126a can press against the faucet 140, which can force at least a portion of the inner tapered wall 126a into a substantially vertical configuration. The substantially vertical configuration of the inner tapered wall 126a can allow the inner tapered wall 126a to create a seal with the faucet 140. Furthermore, the substantially vertical configuration of the inner tapered wall 126a can provide the faucet mountable water conditioning device 100a with lateral stability such that the faucet mountable water conditioning device 100a cannot be easily moved laterally relative to the faucet 140.
FIG. 11A illustrates the mounting mechanism 104a secured about a first faucet 140, while FIG. 11B illustrates the mounting mechanism secured about a second, larger diameter faucet 140a. As shown by a comparison of FIGS. 11A and 11B, the larger sized faucet 140a can force a greater portion of the inner tapered wall 126a into a substantially vertical configuration. One will appreciate in light of the disclosure herein the longer the length the inner tapered wall 126a extends radially inward, the greater range of faucet sizes the mounting mechanism 104a can accommodate.
As illustrated by FIGS. 11A, 11B, and 12, in one or more implementations, the mounting mechanism 104a can include ribs 128a (similar to ribs 128 described above) extending between the inner tapered wall 126a and the outer wall 129a of the mounting mechanism 104a. The ribs 128a can provide hoop forces sufficient to allow the inner tapered wall 126a to conform to, and seal about, a faucet 140, 140a. FIG. 12 illustrates that unlike the mounting mechanism 104, in one or more implementations the mounting mechanism 104a may not include side spacers.
In additional or alternative implementations, the mounting mechanism 104 can be sized and configured to receive a fitting sleeve. The fitting sleeve can comprise a lip and a wall. The wall can be configured to rest within the mounting mechanism 104 to allow the mounting mechanism to fit about smaller diameter faucets. Such fitting sleeves can provide the mounting mechanism 104 with the ability to seal about a wide range of faucet sizes.
Referring now to FIG. 13, an interior view of the base 106a is illustrated. The base can include a bottom surface 120a and a side wall 132a similar to the base 106a. Furthermore, the base 106a can include a plurality of central outlet holes 110a and periphery outlet holes 110b. Additionally, the base 106a can have a size and configuration that allows the base 106a to hold a shaped composition comprising a dissolvable layer including a functional agent. One will appreciate in light of the disclosure herein that the base 106a can comprise any number of various different shapes and sizes. In one or more implementations, the base 106a is broader or wider than the inlet defined by mounting mechanism 104a. 
As previously mentioned, in one or more implementations the shaped composition water conditioning source can comprise a generally cylindrically shaped tablet. As water passes into the base 106a, the water can contact the top surface of the tablet, and flow about the shaped composition, thereby dissolving the dissolvable layer or region of the shaped composition and conditioning the water. To help ensure that water can flow about the shaped composition, the base 106a can include one or more spacers.
For example, FIG. 13 illustrates that the base 106a can include a plurality of bottom spacers 122a. The bottom spacers 122a can space the tablet or other shaped composition from the bottom surface 120a of the base 106a, thereby ensuring a passage between the bottom surface and the shaped composition. FIG. 13 also illustrates that the base 106a can include a plurality of side or wall spacers 114a. The wall spacers 114a can space the tablet or other shaped composition from the wall 132a of the base 106a, thereby ensuring a passage between the wall 132a and the shaped composition. The base 106a can further include one or more pegs 158 that support or otherwise hold the inserts or a grill. The pegs 158 can extend radially outward into the interior of the base 106a. 
Referring now to FIGS. 14 and 15, views of the faucet mountable water conditioning device 100a secured to a faucet 140 are shown. FIG. 14 illustrates the faucet mountable water conditioning device 100a in the inactive position (i.e., out of line and vertically adjacent the mounting mechanism 104a). When in the inactive position, water can flow from the faucet 140, through the mounting mechanism 104a, and directly into the sink. One will appreciate in light of the disclosure herein that the connector can allow a user to flip the base 106a out of the sink. The ability to flip the base 106a out of the sink can allow user to access substantially the entire sink volume when the faucet mountable water conditioning device 100a is in the inactive position.
FIG. 15 illustrates the faucet mountable water conditioning device 100a in the active position (i.e., in-line and vertically below the mounting mechanism 104a). As shown by FIG. 15, the mounting mechanism 104a can allow the base 106a to be mounted directly below the outlet of a faucet 140. In other words, the faucet mountable water conditioning device 100a can ensure that the base 106a (and a shaped composition therein) is directly in line with a stream of water exiting faucet 140. The in-line configuration of the faucet mountable water conditioning device 100a can help ensure the flow of the water is not significantly reduced as it passes through the faucet mountable water conditioning device 100a. 
Additionally, the ability to flip the base 106a away from the mounting mechanism 104a can allow a user to selectively move the faucet mountable water conditioning device 100a from an active position (FIG. 15) to an inactive position (FIG. 14). When in the active position, water exiting the faucet 140 will be conditioned as it flows through the base 106a, contacting the shaped composition received therein. When in the inactive position, water exiting the faucet 140 will not pass through the base and will not be conditioned. Thus, a user can “turn on” and “Turn off” the faucet mountable water conditioning device 100a without having to dismount the device from the faucet 140.
FIGS. 16 and 17 illustrate yet another faucet mountable water conditioning device 100b. The faucet mountable water conditioning device 100b includes a mounting mechanism 104a and base 106a similar to those described hereinabove in reference to FIGS. 7-15. The faucet mountable water conditioning device 100b also includes a connector 142a. The connector 142a allows a user to move the faucet mountable water conditioning device 100b between an active position (FIG. 16), in which the base 106a is in line with the faucet and delivered stream of water, and an inactive position (FIG. 17), in which the base 106a is moved out of line with the faucet and delivered stream of water.
As shown by FIGS. 16 and 17, the connector 142a can comprise a vertical pivot pin or hinge that allows a user to swivel or rotate the base 106a relative to the mounting mechanism 104a. In particular, the connector 142a can allow the base 106a to rotate about a generally vertical axis between an active position (FIG. 16), in which the base 106a is below and in line with the mounting mechanism 104a; and, an inactive position (FIG. 17), in which the base 106a is out of alignment with, yet still below, the mounting mechanism 104a. In alternative implementations, the connector 142a can comprise a pivot pin, swivel, track, or other mechanism that allows the base 106a to swivel or rotate away from an in-line configuration with the mounting mechanism 104a (and a faucet attached thereto) while remaining within the same horizontal plane.
The faucet mountable water conditioning devices of one or more implementations of the present invention can be disposable. In other words, once a shaped composition included therein reaches the end of its life (e.g., through dissolution of its dissolvable region or layer), the faucet mountable water conditioning device can be disposed of and replaced with a new the faucet mountable water conditioning device. Alternatively, the faucet mountable water conditioning devices can have a configuration to allow for replacement of a spent shaped composition with a new one. Thus, one or more implementations can include shaped composition refills.
Depending upon the functional agent(s) in the shaped composition 113, refill or replacement water conditioning shaped compositions can be supplied in different packages/manners. For example, FIG. 18 illustrates that in one or more implementations, a refill package 160 can a base 106b with a pre-loaded shaped composition tablet. In such implementations, the user can dispose of the old base 106 and replace it with the base 106b included in the refill package 160. By including a refill base 106b in the refill package, the user need not handle the replacement tablet directly when refilling a faucet mountable water conditioning device. Such implementations may be particularly beneficial where avoiding direct contact with the dissolvable region of the shaped composition is desired.
Furthermore, FIG. 18 illustrates that in one or more implementations the refill base 106b can include shutters 162, 164. The shutters 162, 164 can seal off the inlet to the refill base 106b and the outlet holes 110 to prevent any powder residue of the shaped composition from escaping from the refill base 106b prior to attachment to the mounting mechanism 104. Once a user secures the refill base 106b to the mounting mechanism 104 or connector 142, 142a, such as by twisting a threaded or bayonet connection together as indicated by the arrow of FIG. 18, vents 166 can automatically open to expose the inlet to the refill base 106b and the outlet holes 110.
In alternative implementations, the refill base 106b may include a removable plastic film to seal off the inlet to the refill base 106b and the outlet holes 110 instead of shutters 162, 164. In such implementations, the user can remove the plastic film prior to securing the refill base 106b to the mounting mechanism 104 or connector 142, 142a. In still further implementations, the refill can be packaged in a dissolvable cover, which can dissolve upon contact with water. In any event, one will appreciate that in one or more implementations a user need not handle the shaped composition of the refill directly.
In one or more additional implementations, the refill package 160 may include a refill shaped composition, but not a refill base 106b. In such implementations, a user can open the faucet mountable water conditioning device by separating the base 106 and mounting mechanism 104 (or even just positioning the base in the inactive position) and place the refill water conditioning source therein. Such implementations may not require that the base be replaced.
Exemplary Shaped Compositions
The shaped compositions that are included within the faucet mountable water conditioning systems of the present invention provide delivery of a functional agent (e.g., an antimicrobial sanitizing agent) to a flowing stream of water. The composition is shaped and sized to be inserted into a faucet mountable device such as those described above configured to be attached over the end of a faucet. In one embodiment, the shaped composition includes at least two different regions which may be configured as layers. In another embodiment, the shaped composition includes a third region. A dissolvable region includes a functional agent, for example, an antimicrobial sanitizing agent that can be used to provide a food-safe anti-microbial sanitizing wash for foods (e.g., lettuce, strawberries, etc.), hands, hard surfaces, soft surfaces, etc. Additionally, an anti-microbial sanitizing agent can allow for rinsing of sponges, cutting boards, utensils, child cups or anything else a user may be concerned has hidden germs.
In one embodiment the dissolvable region is shaped so as to include a top surface, a bottom surface, and a peripheral surface. A substantially non-dissolvable region is optionally disposed adjacent to the dissolvable region (e.g., adjacent the bottom surface) so as to cover the bottom surface of the dissolvable region, minimizing or preventing water contact with this surface. The substantially non-dissolvable region remains substantially intact as the dissolving region is progressively dissolved during use. The presence of the substantially non-dissolvable region aids in providing a substantially uniform concentration of functional agent throughout the life of the dissolvable region.
During use, a flow of water is contacted with a surface of the dissolvable region so that the functional agent within the dissolvable region is dissolved into the water, which then exits the device attached over the dispensing end of the faucet. The device including the shaped composition may be used to deliver a flow of anti-microbial sanitizing water, or a flow of water including other functional agents included therein.
In one embodiment, the flow of water may be intermittently applied during use. The shaped composition may include features to minimize continued dissolution of the composition when the flow of water has stopped. For example, the shaped composition may be configured to facilitate drainage of water away from the composition so as to provide more uniform dispensing of functional agent even under intermittent use conditions. In one embodiment the composition is shaped so that gravity pulls the water away from the composition. For example, the top of the tablet or other shaped composition may have a high point near its center so that water flows to the edges. The bottom of the shaped composition may have a low point near its center towards which the water will flow and accumulate to form drops that fall away from the composition.
In one embodiment, one or more protrusions (e.g. pins) may protrude from the bottom of the shaped composition. Water will thus tend to flow to the tips of such protrusions, away from the surface of the composition. The protrusion may comprise a material that is more hydrophilic than the surface of the tablet. Preferably, the protrusions may be substantially non-dissolvable. In one embodiment, such protrusions may comprise the same material as the substantially non-dissolving layer. Such protrusions may be part of (e.g., comprise a single integral piece with) or otherwise be attached to the substantially non-dissolving layer, or they may be a separate component of the composition. To further facilitate drainage of water, the surface of the composition, any protrusions, or both may have grooves formed therein.
Exemplary functional agents may provide a soap for washing dishes, hands, hard surfaces, soft surfaces, other surfaces, a disinfecting kitchen or bathroom cleaner, a disinfecting shower cleaner, an anti-microbial sanitizing rinse for a bathroom faucet (e.g., sufficiently gentle to be used on toothbrushes, retainers, hands, etc.) flavored water beverage that may include antioxidants, vitamins for conferring a health benefit to the consumer, minerals for conferring a health benefit to the consumer, remove chemicals and pesticides from food, dilution for other cleaners, a light kitchen cleaner, a dish soap sufficiently mild for hands, a facial wash, softened tap water, a strong shower cleaner, tap water free of chlorine and odor, a concentrated disinfecting cleaner, a drain cleaner, a moisturizing body wash from a shower faucet, an aromatherapy wash from a shower faucet, or a gentle skin sanitizer from a shower faucet. Additional exemplary functional agents will be apparent to one of skill in the art in light of the present disclosure.
FIGS. 19 and 20 illustrate perspective and cross-sectional views, respectively of an exemplary shaped composition 170 including a dissolvable region 172 and an adjacent substantially non-dissolvable region 174. In a preferred embodiment, the shaped composition 170 may be substantially cylindrical. In one embodiment, the dissolvable portion 172 of the substantially cylindrical composition 170 may have a diameter greater that the height so as to provide a relatively short, squat, puck-like configuration. In one embodiment, the ratio of the diameter to height is at least about 1, at least about 1.5, at least about 2, at least about 3, or at least about 5. In another embodiment, the ratio of the diameter to the height is at least about 0.1, at least about 0.2, at least about 0.3, at least about 0.4, at least about 0.5, at least about 0.6, at least about 0.7, at least about 0.8, at least about 0.9, or at leas about 1.
Region 172 includes a top surface 176, a bottom surface 178, and a peripheral surface 180. Non-dissolvable region 174 may include a similar cross-sectional shape as dissolvable region 172 (e.g., it may also be cylindrical). As shown, non-dissolvable region 174 is disposed adjacent to bottom surface 178 of dissolvable region 172. In one embodiment, substantially the entire bottom surface 178 is covered by non-dissolvable region 174. Such configurations aid in providing a substantially uniform concentration of functional agent throughout the life of the dissolvable region 172, as will be explained in further detail hereafter. Non-dissolvable region 174 and dissolvable region 172 may both be substantially cylindrical and have a diameter substantially equal to one another so that an exterior peripheral surface of both the first layer and adjacent second layer are substantially flush with one another, as shown in FIGS. 19-20.
Relatively high aspect ratios of diameter to height of region 172, as well as covering bottom surface 178 of region 172, aids in providing a substantially uniform concentration of functional agent throughout the life of region 172. For example, the rate of dissolution of region 172 is dependent on the surface area along which dissolution is occurring at any given time. Maintaining a substantially uniform rate of dissolution aids in maintaining a substantially uniform concentration of functional agent within the water stream.
Because of this dependency, shapes and orientations configured to provide substantially equal surface area along which dissolution occurs during the life of the shaped composition are preferred. For example, a cylindrical configuration in which dissolution occurs as a result of height reduction is one preferred configuration, as the surface area of the top surface, where dissolution principally occurs when the water stream is delivered to this surface, remains the same as the height of the cylinder is progressively reduced.
Other shapes providing this same characteristic could alternatively be used (e.g., a rectangular prism, a modified cylinder having an oval transverse cross-section, etc.). Such shapes providing a substantially constant cross-sectional surface area as the shape is reduced through reduction in the height are preferred because the surface area along which dissolution of the functional agent occurs remains substantially constant throughout the course of use.
For example, with a cylindrical shaped composition, because the dissolution of the dissolvable region occurs through the mechanism of height reduction, and because a cylinder has a circular cross-section whose cross-sectional area remains the same through any given location of the cylinder, the rate of dissolution of the dissolvable region (and thus the functional agent) remains substantially constant throughout the life of the shaped composition.
The relative constancy of the dissolution rate (and thus concentration of the functional agent within the delivered stream of water) is further aided by providing a substantially non-dissolvable region 174 disposed adjacent to the dissolvable region 172. For example, by positioning the non-dissolvable region 174 against the bottom surface 178 of region 172, water is not easily able to contact bottom surface 178 so as to dissolve this region until the material disposed above bottom surface 178 is first dissolved. This is beneficial as although theoretically dissolution occurs via height reduction, often the top surface may not remain horizontal or flat, as some portions may tend to dissolve faster than others, which can often result in faster erosion adjacent the peripheral edge. By covering bottom surface 178 so that it does not participate in the dissolution, this effect is limited to only the top surface, effectively cutting this non-uniformity in half as compared to if both top and bottom surfaces were exposed. This prevents changes in the surface area of dissolvable region 172 which may otherwise occur if water were allowed to contact bottom surface 178, so that the surface area along which dissolution is occurring at any given time remains substantially constant.
A relatively high aspect ratio of the diameter (in the case of a cylinder) or width of the shaped dissolvable region relative to the height of the dissolvable region is also helpful in maintaining a relatively constant dissolution rate. For example, where the diameter or width of region 172 is greater than the height of region 172, this maximizes the fraction of the exterior surface area of the cylinder or other shaped composition that is located along the top surface, while that surface area which is located along the peripheral surface is minimized.
This is helpful because as the dissolvable region 172 is progressively dissolved, the top surface 176 provides the same surface area, but the surface area provided by peripheral surface 180 changes as the height of region 172 decreases. This is important as some water may contact peripheral region 180 so that dissolution occurs at this surface as well as top surface 176. This introduces a variable surface area along which dissolution is occurring as the dissolvable region progressively shrinks due to dissolution. This can be undesirable to the extent it results in changes to the concentration of functional agent provided within the delivered stream of water.
It can thus be preferable to limit the surface area associated with peripheral surface 180, to limit contact of the water stream with surface 180, and perhaps even to provide a non-dissolvable portion to cover peripheral surface 180 so as to minimize or prevent dissolution from occurring at this surface. As discussed above, it is preferable for dissolution to occur only along top surface 106 so as to provide a substantially uniform concentration of a functional agent to the flowing stream of water (e.g., that may be directed to contact top surface 106).
As explained, in one embodiment, the aspect ratio of the width of region 172 to height of region 172 is at least about 1, at least about 1.5, at least about 2, at least about 3, or at least about 5. For example, according to one embodiment, the region 172 may have a diameter of about 3 cm and a height of about 0.6 cm, providing an aspect ratio of about 5. Relatively higher aspect ratios minimize any negative effect that peripheral surface 180 may have on the total surface area along which dissolution is occurring at any given time. In one aspect, this is because the great majority of the exterior surface area is located along the top surface rather than the peripheral surface.
In one embodiment, the shaped composition, including both dissolvable region 172 and non-dissolvable region 174 may comprise a hollow cylinder. In some embodiments, it may even be possible to provide a shaped composition without the non-dissolvable backing layer where the aspect ratio is particularly high (e.g., about 2 or more, 3 or more, or 4 or more). Of course, including a non-dissolvable layer or region in such embodiments may provide even more uniform delivery of the functional agent.
In one embodiment, the shaped composition, including the non-dissolvable region 174 may comprise an indicating feature. Such an indicating feature may include a contrastingly colored portion of region 174 that is adjacent to surface 178. For example, where the non-dissolvable region and dissolvable regions are lightly colored, at least a portion of a top surface of region 174 may be colored (e.g., red, blue, purple, black, green, etc.) to contrast with the color(s) of regions 172 and 174, so as to be apparent to the user when the dissolvable region 172 is substantially exhausted. This indicates that the entire shaped composition 170 should be replaced, as the functional ingredient of region 172 has been substantially exhausted.
In one embodiment, the constrastingly colored surface of region 174 may not necessarily be horizontal or flat as shown in FIG. 20, but may include a portion that protrudes towards dissolvable region 172. As dissolvable region 172 is progressively dissolved away through height reduction, the protruding portion of region 174 will become visible before adjacent “lower” portions of region 174 because the height dimension of the dissolvable region 172 at these locations is thinner than adjacent locations.
For example FIG. 20A shows an embodiment in which the portions adjacent peripheral edge 181 of non-dissolvable region 174 are thicker than a central portion of region 174. As such, as dissolvable region 172 is progressively dissolved through height reduction, the thicker peripheral portion adjacent edge 181 will show through dissolvable region 172 once sufficient dissolution or region 172 has occurred. FIG. 20B shows an alternative embodiment in which the central portion of region 174 is thicker than peripheral portion adjacent edge 171. As such, as dissolvable region 172 is progressively dissolved, the thicker central portion of region 174 will show through dissolvable region 172, indicating a need to replace the shaped composition.
In other words, in each case, the thickness of dissolvable portion 172 is not constant, but includes a thinner portion which will be dissolved through fastest, and the underlying contrastingly colored non-dissolvable surface top surface of region 174 adjacent bottom surface 178 will show through, indicating to the user that the shaped composition should be replaced. The faucet mountable device retaining the shaped composition may be transparent or include a transparent window portion to allow the user to more easily visually observe such an indicator feature. Alternative indicating features will be apparent to one of skill in the art in light of the present disclosure.
In one embodiment, the indicating feature may include a mechanical mechanism to prevent the device within which the shaped composition is housed from operating further until the exhausted shaped composition has been replaced.
One or more functional agents are included in the dissolvable region of the shaped composition to provide a functional benefit that may include, but not limited to, antimicrobial sanitation, pleasant fragrance, improve soil removal, increase wetting, inhibit corrosion, or provide other desirable benefits. Exemplary functional agents include, but are not limited to, an antimicrobial sanitizing agent, a pH adjusting agent, a surfactant, a hydrotrope, a wetting agent, a mineral, a vitamin, a penetrant, a chelating agent, an odor masking agent, an odor absorbing agent, a colorant, a fluorescent whitening agent, a flavoring agent, a fragrance, a sweetener, a potentiator, a sporulation agent, a corrosion inhibitor, a therapeutic agent, a viscosity modifier, a foam stabilizer, a foam booster, a defoamer, a stain and soil repellent, an enzyme, a cloud point modifier, a dispersant, a catalyst, an activating agent, a water softening agent and combinations thereof.
More than one functional agent may be included to provide multiple benefits. In some cases, combinations of different types of functional agents may be provided. For example, one shaped composition may include an odor absorbing agent and an odor masking agent or fragrance to provide better odor control than when only one of these agents are present. In another example, combining surfactants with hydrotropes or wetting agents may synergistically enhance cleaning or antimicrobial properties.
The functional agents may be present in the dissolvable region at a level of from about 0.1% to about 100%, from about 0.1% to about 80%, from about 0.1% to about 60%, from about 0.1% to about 40%, from about 0.1% to about 20%, from about 0.1% to about 15%, from about 0.1% to about 10%, from about 0.1% to about 5%, from about 0.1% to about 1%, from about 0.01% to about 1%, from about 5% to about 50%, from about 5% to about 25%, from about 5% to about 15%, from about 5% to about 10%, from about 10% to about 60%, from about 10% to about 40%, from about 10% to about 20%, from about 20% to about 60%, about 20% to about 40%, about 15% to about 25%, about 50% to about 100%, about 60% to about 100%, about 70% to about 100%, about 80% to about 100%, or about 90% to about 100%.
The dissolvable region can comprise a functional agent that becomes entrained, dissolved, or otherwise introduced into the flowing stream of water. In one embodiment, the functional agent comprises an antimicrobial sanitizing agent. Examples of such sanitizing agents include, but are not limited to, hypochlorites, peroxides, quaternary ammonium compounds, silver salts, N-halogen compounds, or antimicrobial organic acids such as citric acid, lactic acid, lauric acid, and/or glycolic acid. In one embodiment, the dissolvable region comprises a solid. In another embodiment, it may comprise a gel. Liquid antimicrobial sanitizing agents (e.g., an organic acid or an aqueous or other liquid carrier solution of a peroxide or hypochlorite) may be incorporated within such a gel.
Exemplary hypochlorites include, but are not limited to, hypochlorite salts of alkaline or alkaline earth metals. Particularly preferred materials include calcium hypochlorite, magnesium hypochlorite, and mixtures thereof. In one embodiment, the functional agent contains no sodium hypochlorite. Exemplary peroxides include, but are not limited to, aqueous hydrogen peroxide, solid complexes of hydrogen peroxide, and mixtures thereof. Non-limiting examples of solid complexes of hydrogen peroxide include, but are not limited to, carbamide peroxide and metal perborates (e.g., sodium perborate), metal percarbonates (e.g., sodium percarbonate), metal peroxides, metal chlorites, metal peroxy acids, metal peroxy acid salts, and mixtures thereof. The metals may typically be alkaline or alkaline earth metals. In one embodiment, a peroxide may be formed in-situ by providing a sugar (e.g., glucose) into the stream of water, which stream of water then contacts another layer or region including a sugar oxidase (e.g., glucose oxidase), which forms the desired sanitizing peroxide.
Exemplary quaternary ammonium compounds include, bat are not limited to, quaternary ammonium organohalides such as benzalkonium chloride, alkyl benzyl dimethyl ammonium halide, alkyl dimethyl ethyl benzyl ammonium halide, n-alkyl dimethyl benzyl ammonium halide, diisobutyl phenoxy ethoxy ethyl dimethyl benzyl ammonium halide, n-(C12C14C16) alkyl dimethyl benzyl ammonium halide, dodecyl dimethyl ammonium halide, dioctyl dimethyl ammonium halide, dialkyl dimethyl ammonium halide, dialkyl methyl benzyl ammonium halide, octyl decyl dimethyl ammonium halide, lauryl dimethyl benzyl ammonium halide, o-benzyl-p-chlorophenol, dideryl dimethyl ammonium halide, dioctyl dimethyl ammonium halide, alkyl (C14C12C16) dimethyl benzyl ammonium halide, and mixtures thereof. In one embodiment, the quaternary ammonium compound may include an alkyl group having between about 6 to about 18 carbon atoms.
Exemplary N-halogen compounds include trichloro-s-triazinetrione, trichloromelamine, 1,3-dichloro-5 ethyl-5 methylhydantoin, 1,3-dichloro-5-5-dimethylhydantoin, sodium dichloroisocyanurate, and mixtures thereof. Preferably, any included N-halogen compounds do not produce gaseous diatomic halogens (e.g., F2, Cl2, Br2, I2, etc.) during use (e.g., upon exposure to water).
In another embodiment, the functional agent comprises a surfactant. The term “surfactant”, as used herein, refers to and includes a substance or compound that reduces surface tension when dissolved in water or aqueous solutions, or that reduces interfacial tension between two liquids, or between a liquid and a solid. The term “surfactant” thus includes anionic, nonionic, cationic, zwiterrionic and/or amphoteric agents.
The dissolvable region may contain one or more surfactants selected from nonionic, anionic, cationic, ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof. Preferably, any surfactant is present in the dissolvable region of the composition. A typical listing of anionic, ampholytic, and zwitterionic classes, and species of these surfactants, is given in U.S. Pat. No. 3,929,678 to Laughlin and Heuring. A list of suitable cationic surfactants is given in U.S. Pat. No. 4,259,217 to Murphy, each of which is herein incorporated by reference.
The dissolvable region may comprise an anionic surfactant. Essentially any anionic surfactants useful for detersive purposes can be used in the cleaning composition. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and tri-ethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants. Anionic surfactants may comprise a sulfonate or a sulfate surfactant. Anionic surfactants may comprise an alkyl sulfate, a linear or branched alkyl benzene sulfonate, or an alkydiphenyloxide disulfonate, as described herein.
Other anionic surfactants include the isethionates such as the acyl isethionates, N-acyl taurates, fatty acid amides of methyl tauride, alkly succinates and sulfosuccinates, monoesters of sulfosuccinate (for instance, saturated and unsaturated C12-C18 monoesters) diesters of sulfosuccinate (for instance, saturated and unsaturated C6-C14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin acids present in or derived from tallow oil. Anionic sulfate surfactants suitable for use herein include the linear and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17acyl-N-(C1-C4 alkyl) and —N—(C1-C2-hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysacchanides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein). Alkyl sulfate surfactants may be selected from the linear and branched primary C10-C18 alkyl sulfates, the C11-C15 branched chain alkyl sulfates, or the C12-C14 linear chain alkyl sulfates.
Alkyl ethoxysulfate surfactants may be selected from the group consisting of the C10-C18 alkyl sulfates, which have been ethoxylated with from about 0.5 to about 20 moles of ethylene oxide per molecule. The alkyl ethoxysulfate surfactant may be a C11-C18, or a C11-C15 alkyl sulfate which has been ethoxylated with from about 0.5 to about 7, or from about 1 to about 5, moles of ethylene oxide per molecule. One embodiment may include mixtures of the alkyl sulfate and/or sulfonate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed in PCT Patent Application No. WO 93/18124, herein incorporated by reference.
Anionic sulfonate surfactants suitable for use herein include the salts of C5-C20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C6-C24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof. Suitable anionic carboxylate surfactants include alkyl ethoxy carboxylates, alkyl polyethoxy polycarboxylate surfactants and soaps (“alkyl carboxyls”), especially certain secondary soaps as described herein. Suitable alkyl ethoxy carboxylates include those with the formula

RO(CH2CH2O)xCH2COO—M+

wherein R is a C6 to C18 alkyl group, x ranges from 0 to 10, and the ethoxylate distribution is such that, on a weight basis, the amount of material where x is 0 is less than 20% and M is a cation. Suitable alkyl polyethoxypolycarboxylate surfactants include those having the formula RO—(CHR1—CHR2—O)—R3 wherein R is a C6 to C18 alkyl group, x is from 1 to 25, R1 and R2 are selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbons having between 1 and 8 carbon atoms, and mixtures thereof.

Suitable soap surfactants include the secondary soap surfactants, which contain a carboxyl unit connected to either a primary or secondary carbon. Suitable secondary soap surfactants for use herein are water-soluble members selected from the group consisting of water-soluble salts of 2-methyl-1undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also be included as suds suppressors.
Other suitable anionic surfactants are the alkali metal sarcosinates of formula R—CON(R1)CH—)COOM, wherein R is a C5-C17 linear or branched alkyl or alkenyl group, R1 is a C1-C4 alkyl group and M is an alkali metal ion. Examples are the myristyl and oleoyl methyl sarcosinates in the form of their sodium salts.
Other suitable surfactants include fatty acid sarosinates which are mild, biodegradable anionic surfactants derived from fatty acids and sarcosine (amino acid). Sarcosine is the N-methyl derivative of glycine. Sarcosine is a natural amino acid found in muscles and other tissues. Sarcosine is found naturally as an intermediate in the metabolism of choline to glycine. In a preferred embodiment, the sarcosines are acyl sarcosines. Examples of acyl sarcosine include, but are not limited to, cocoyl sarcosine, lauroyl sarcosine, myristoyl sarcosine, oleoyl sarcosine, and stearoyl sarcosine which are modified fatty acids. The salts of acyl sarcosines are referred to as acyl sarcosinates. Acyl sarcosinates useful herein include, for example, those having a formula:

RCON(CH3)CH2COOX

wherein R is an alkyl or alkenyl having from about 8 to about 22 carbon atoms, preferably from about 12 to about 18 carbon atoms, more preferably from about 12 to about 14 carbon atoms, and X is a sodium, potassium, ammonium, or triethanolamine.

Examples of acyl sarcosinates that can be used with the present invention include, but are not limited to, sodium coccyl sarcosinate, sodium lauroyl sarcosinate and sodium myristoyl sarcosinate, sodium oleoyl sarcosinate, sodium stearoyl sarcosinate, ammonium coccyl sarcosinate, ammonium lauroyl sarcosinate and ammonium myristoyl sarcosinate, ammounium oleoyl sarcosinate and ammonium stearoyl sarcosinate. Commercially available preferred acyl sarcosinates include, but are not limited to, sodium lauroyl sarcosinate having the tradename HAPMOSYL L30 which is available from Hampshire Chemicals, and sodium cocoyl sarcosinate having the tradename HAMPOSYL C30, also available from Hampshire Chemicals.
Other suitable surfactants include fatty alcohol sulfates which have a higher alcohol or alkyl group normally in the range of about 10 to about 18 carbon atoms. The cation will almost invariably be sodium or will include sodium, although other cations, such as triethanolamine, potassium, ammonium, magnesium and calcium may also be used. Preferred fatty alcohol sulfates are those wherein the fatty alcohol is essentially saturated and is of a carbon content within the 10 to 18 carbon atoms range, preferably 10 or 12 to 14 or 16 carbon atoms, such as 12 to 16, or that is derived from coconut oil (coco), palm oil, or palm kernel oil.
Lauryl sulfates, and particularly, sodium lauryl sulfate, are preferred primary detergents but such designation also may apply to such detergents wherein the carbon chain length of the alcohol is not limited to about 12 carbon atoms, but is primarily (over 50% and normally over 70% or 75%) of 12 to 14 carbon atoms. Such materials may be obtained from natural sources, such as coconut oil and palm kernel oil. In one embodiment, the fatly alcohol sulfate is a C12-C18 fatty alcohol sulfate. In another embodiment, the fatty alcohol sulfate is a C12-C16 fatty alcohol sulfate. In another embodiment, the fatty alcohol sulfate is a C12-C14 fatty alcohol sulfate. In another embodiment, the fatty alcohol is a C12 fatty alcohol sulfate. In another embodiment, the fatty alcohol sulfate is sodium lauryl sulfate. In a specific embodiment, the fatty alcohol sulfate is a sodium coco fatty alcohol sulfate.
Suitable amphoteric surfactants for use herein include amine oxide surfactants and alkyl amphocarboxylic acids. Suitable amine oxides include those compounds having the formula R3(OR4)XNO(R5)2 wherein R3 is selected from an alkyl, hydroxyalkyl, acylamidopropyl and alkylphenyl group, or mixtures thereof, containing from about 8 to about 26 carbon atoms; R4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures thereof, x is from 0 to 5, preferably from 0 to 3; and each R5 is an alkyl or hydroxyalkyl group containing from 1 to 3, or a polyethylene oxide group containing from 1 to 3 ethylene oxide groups. Suitable amine oxides are C10-C18 alkyl dimethylamine oxide, and C10-C18 acylamido alkyl dimethylamine oxide. A suitable example of an alkyl amphodicarboxylic acid is MIRANOL C2M Conc. manufactured by Miranol, Inc., Dayton, N.J.
Zwitterionic surfactants can also be incorporated into the shaped compositions. These surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwittenionic surfactants for use herein.
Suitable betaines are those compounds having the formula R(R1)2N+R2COO— wherein R is a C6-C18 hydrocarbyl group, each R1 is typically a C1-C3 alkyl, and R2 is a C1-C5 hydrocarbyl group. Suitable betaines are C12-C18 dimethyl-ammonio hexanoate and the C10-C18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants are also suitable for use herein.
Suitable cationic surfactants to be used herein include the quaternary ammonium surfactants. The quaternary ammonium surfactant may be a mono C6-C16, or a C6-C10 N-alkyl or alkenyl ammonium surfactant wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups. Suitable are also the mono-alkoxylated and bis-alkoxylated amine surfactants. Additional suitable cationic surfactants include coco fatty acid diethanolamine, hydrogenated palm tea ester quat, and cationic ethyoxylate fatty acids.
Another suitable group of cationic surfactants, which can be used in the shaped compositions, are cationic ester surfactants. The cationic ester surfactant is a compound having surfactant properties comprising at least one ester (i.e. —COO—) linkage and at least one cationically charged group. Suitable cationic ester surfactants, including choline ester surfactants, have for example been disclosed in U.S. Pat. Nos. 4,228,042, 4,239,660 and 4,260,529, each of which is herein incorporated by reference. The ester linkage and cationically charged group may be separated from each other in the surfactant molecule by a spacer group of a chain comprising at least three atoms (i.e. of three atoms chain length), or from three to eight atoms, or from three to five atoms, or three atoms. The atoms forming the spacer group chain are selected from the group consisting of carbon, nitrogen, oxygen, and any mixtures thereof, with the proviso that any nitrogen or oxygen atoms in said chain connect only with carbon atoms in the chain. Thus spacer groups having, for example, —O— (i.e. peroxide), and —N—N—, and —N—O— linkages are excluded, whilst spacer groups having, for example —CH2—O—, CH2— and —CH2—NH—CH2— linkages are included. The spacer group chain may comprise only carbon atoms, or the chain is a hydrocarbyl chain.
The dissolvable region may comprise cationic mono-alkoxylated amine surfactants, for instance, of the general formula: R1R2R3N+ApR4 X— wherein R1 is an alkyl or alkenyl moiety containing from about 6 to about 18 carbon atoms, or from 6 to about 16 carbon atoms, or from about 6 to about 14 carbon atoms; R2 and R3 are each independently alkyl groups containing from one to about three carbon atoms, for instance, methyl, for instance, both R2 and R3 are methyl groups; R4 is selected from hydrogen, methyl and ethyl; X— is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, to provide electrical neutrality; A is a alkoxy group, especially a ethoxy, propoxy or butoxy group; and p is from 0 to about 30, or from 2 to about 15, or from 2 to about 8. The ApR4 group in the formula may have p=1 and is a hydroxyalkyl group, having no greater than 6 carbon atoms whereby the —OH group is separated from the quaternary ammonium nitrogen atom by no more than 3 carbon atoms. Suitable ApR4 groups are —CH2CH2—OH, —CH2CH2CH2—OH, —CH2CH(CH3)—OH and —CH(CH3)CH2—OH. Suitable R1 groups are linear alkyl groups, for instance, linear R1 groups having from 8 to 14 carbon atoms.
Suitable cationic mono-alkoxylated amine surfactants for use herein are of the formula R1(CH3)(CH3)N+(CH2CH2O)2—5H X— wherein R1 is C10-C18 hydrocarbyl and mixtures thereof, especially C10-C14 alkyl, or C10 and C12 alkyl, and X is any convenient anion to provide charge balance, for instance, chloride or bromide.
As noted, compounds of the foregoing type include those wherein the ethoxy (CH2CH2O) units (EO) are replaced by butoxy, isopropoxy [CH(CH3)CH2O] and [CH2CH(CH3)O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
The cationic bis-alkoxylated amine surfactant may have the general formula: R1R2N+ApR3A′qR4 X— wherein R1 is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms, or from 10 to about 16 carbon atoms, or from about 10 to about 14 carbon atoms; R2 is an alkyl group containing from one to three carbon atoms, for instance, methyl; R3 and R4 can vary independently and are selected from hydrogen, methyl and ethyl, X— is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, sufficient to provide electrical neutrality. A and A′ can vary independently and are each selected from C1-C4 alkoxy, for instance, ethoxy, (i.e., —CH2CH2O—), propoxy, butoxy and mixtures thereof, p is from 1 to about 30, or from 1 to about 4 and q is from 1 to about 30, or from 1 to about 4, or both p and q are 1.
Suitable cationic bis-alkoxylated amine surfactants for use herein are of the formula R1CH3N+(CH2CH2OH)(CH2CH2OH) X—, wherein R1 is C10-C18 hydrocarbyl and mixtures thereof, or C10, C12, C14 alkyl and mixtures thereof, X— is any convenient anion to provide charge balance, for example, chloride. With reference to the general cationic bis-alkoxylated amine structure noted above, since in one example compound R1 is derived from (coconut) C12-C14 alkyl fraction fatty acids, R2 is methyl and ApR3 and A′qR4 are each monoethoxy.
Other cationic bis-alkoxylated amine surfactants useful herein include compounds of the formula: R1R2N+—(CH2CH2O)pH—(CH2CH2O)qH X— wherein R1 is C10-C18 hydrocarbyl, or C10-C14 alkyl, independently p is 1 to about 3 and q is 1 to about 3, R2 is C1-C3 alkyl, for example, methyl, and X— is an anion, for example, chloride or bromide.
Other compounds of the foregoing type include those wherein the ethoxy (CH2CH2O) units (EO) are replaced by butoxy (Bu) isopropoxy [CH(CH3)CH2O] and [CH2CH(CH3)O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
The dissolvable region may include at least one fluorosurfactant selected from nonionic fluorosurfactants, cationic fluorosurfactants, and mixtures thereof which are soluble or dispersible in aqueous compositions, sometimes compositions which do not include further detersive surfactants, or further organic solvents (e.g., in the case of gels), or both. Suitable nonionic fluorosurfactant compounds are found among the materials presently commercially marketed under the tradename FLUORAD (ex. 3M Corp.) Exemplary fluorosurfactants include those sold as FLUORAD FC-740, generally described to be fluorinated alkyl esters; FLUORAD FC-430, generally described to be fluorinated alkyl esters; FLUORAD FC-431, generally described to be fluorinated alkyl esters; and, FLUORAD FC170-C, which is generally described as being fluorinated alkyl polyoxyethlene ethanols.
An example of a suitable cationic fluorosurfactant compound has the following structure: CnF2n+1SO2NHC3H6N+(CH3)3I— where n ̃8. This cationic fluorosurfactant is available under the tradename FLUORAD FC-135 from 3M. Another example of a suitable cationic fluorosurfactant is F3

—(CF2)n—(CH2)mSCH2CHOH—CH2—N+R1R2R3Cl—

wherein: n is 5-9 and m is 2, and R1, R2 and R3 are —CH3. This cationic fluorosurfactant is available under the tradename ZONYL FSD (available from DuPont, described as 2-hydroxy-3-((gamma-omega-perfluoro-C6-C20-alkyl)thio)-N,N,N-trimethyl-1-propyl ammonium chloride). Other cationic fluorosurfactants suitable for use in the present invention are also described in EP 866,115 to Leach and Niwata, herein incorporated by reference. The fluorosurfactant selected from the group of nonionic fluorosurfactant, cationic fluorosurfactant, and mixtures thereof may be present in amounts of from 0.001 to 5% wt., preferably from 0.01 to % wt., and more preferably from 0.01 to 0.5% by weight.
The composition may comprise a nonionic surfactant. Essentially any alkoxylated nonionic surfactants are suitable herein, for instance, ethoxylated and propoxylated nonionic surfactants. Alkoxylated surfactants can be selected from the classes of the nonionic condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol, and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine adducts.
The condensation products of aliphatic alcohols with from about 1 to about 25 moles of alkylene oxide, particularly ethylene oxide and or propylene oxide, are suitable for use herein. The alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from about 6 to about 22 carbon atoms. Also suitable are the condensation products of alcohols having an alkyl group containing from about 8 to about 20 carbon atoms with from about 2 to about 10 moles of ethylene oxide per mole of alcohol.
Polyhydroxy fatty acid amides suitable for use herein are those having the structural formula R2CONR1Z wherein: R1 is H, C1-C4 hydrocarbyl, 2-hydroxyethyl, 2-hydroxypropyl, ethoxy, propoxy, or a mixture thereof, for instance, C1-C4 alkyl, or C1 or C2 alkyl; and R2 is a C5-C31 hydrocarbyl, for instance, straight-chain C5-C19 alkyl or alkenyl, or straight-chain C9-C17 alkyl or alkenyl, or straight-chain C11-C17 alkyl or alkenyl, or mixture thereof-, and Z is a polyhydroxhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxy is directly connected to the chain, or an alkoxylated derivative (for example, ethoxylated or propoxylated) thereof. Z may be derived from a reducing sugar in a reductive animation reaction, for example, Z is a glycityl.
Suitable fatty acid amide surfactants include those having the formula: R1CON(R2)2 wherein R1 is an alkyl group containing from 7 to 21, or from 9 to 17 carbon atoms and each R2 is selected from the group consisting of hydrogen, C1-C4 alkyl, C1-C4 hydroxyalkyl, and —(C2H4O)xH, where x is in the range of from 1 to 3.
Suitable alkyl polysaccharides for use herein are disclosed in U.S. Pat. No. 4,565,647 to Llenado, herein incorporated by reference, having a hydrophobic group containing from about 6 to about 30 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing from about 1.3 to about 10 saccharide units. Alkylpolyglycosides may have the formula: R2O(CnH2nO)t(glycosyl)x wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from about 10 to about 18 carbon atoms; n is 2 or 3; t is from 0 to about 10, and x is from about 1.3 to about 8. The glycosyl may be derived from glucose.
Other suitable nonionic surfactants are food safe nonionic surfactants. Examples of food safe nonionic surfactants are sucrose esters, such as sucrose cocoate available from Croda, and sorbitan esters, such as polyoxyethylene(20) sorbitan monooleate from J. T. Baker and polyoxyethylene(20) sorbitan monolaurate from Uniquema. Other examples of food safe nonionic surfactants are given in Generally Recognized As Safe (GRAS) lists, as described below.
The dissolvable region may comprise at least one alkyl polyglucoside (“APG”) surfactant. Suitable alkyl polyglucoside surfactants are the alkylpolysaccharides that are disclosed in U.S. Pat. No. 5,776,872 to Giret et al.; U.S. Pat. No. 3,883,059 to Furman et al.; U.S. Pat. No. 5,883,062 to Addison et al.; and U.S. Pat. No. 5,906,973 to Ouzounis et al., which are all incorporated by reference. Suitable alkyl polyglucosides for use herein are also disclosed in U.S. Pat. No. 4,565,647 to Llenado describing alkylpolyglucosides having a hydrophobic group containing from about 6 to about 30 carbon atoms, or from about 10 to about 16 carbon atoms and polysaccharide, e.g., a polyglycoside, hydrophilic group containing from about 1.3 to about 10, or from about 1.3 to about 3, or from about 1.3 to about 2.7 saccharide units.
Optionally, there can be a polyalkyleneoxide chain joining the hydrophobic moiety and the polysaccharide moiety. A suitable alkyleneoxide is ethylene oxide. Typical hydrophobic groups include alkyl groups, either saturated or unsaturated, branched or unbranched containing from about 8 to about 18, or from about 10 to about 16, carbon atoms. Suitably, the alkyl group can contain up to about 3 hydroxy groups and/or the polyalkyleneoxide chain can contain up to about 10, or less than about 5, alkyleneoxide moieties. Suitable alkyl polysaccharides are octyl, nonyldecyl, undecyldodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, and octadecyl, di-, tri-, tetra-, penta-, and hexaglucosides, galactosides, lactosides, glucoses, fructosides, fructoses and/or galactoses. Suitable mixtures include coconut alkyl, di-, tri-, tetra-, and pentaglucosides and tallow alkyl tetra-, penta-, and hexaglucosides.
Suitable alkylpolyglycosides (or alkylpolyglucosides) have the formula:
R2O(CnH2nO)t(glucosyl)x wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from about 10 to about 18, preferably from about 12 to about 14, carbon atoms; n is about 2 or about 3, preferably about 2; t is from 0 to about 10, preferably 0; and x is from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7. The glycosyl is preferably derived from glucose. To prepare these compounds, the alcohol or alkylpolyethoxy alcohol is formed first and then reacted with glucose, or a source of glucose, to form the glucoside (attachment at the 1-position). The additional glycosyl units can then be attached between their 1-position and the preceding glycosyl units 2-, 3-, 4- and/or 6-position, preferably predominantly the 2-position.
A group of alkyl glycoside surfactants suitable for use in the practice of this invention may be represented by formula I below:

RO—(R2O)y—(G)xZoI

wherein R is a monovalent organic radical containing from about 6 to about 30 (preferably from about 5 to about 18) carbon atoms; R2 is a divalent hydrocarbon radical containing from about 2 to about 4 carbon atoms; O is an oxygen atom; y is a number which has an average value from about 0 to about 1 and is preferably 0; G is a moiety derived from a reducing saccharide containing 5 or 6 carbon atoms; and x is a number having an average value from about 1 to 5 (preferably from 1.1 to 2); Z is O2M1, O2CR3, O(CH2), CO2M1, OSO3M1, or O(CH2)SO3M1; R3 is (CH2)CO2M1 or CH═CHCO2M1; (with the proviso that Z can be O2M1 only is Z is in place of a primary hydroxyl group in which the primary hydroxyl-bearing carbon atom, —CH2OH, is oxidized for form a —CO2M1 group); b is a number from 0 to 3x+1 preferably an average of from 0.5 to 2 per glycosal group; p is 1 to 10, M1 is H+ or an organic or inorganic cation, such as, for example, an alkali metal, ammonium, monoethanolamine, or calcium. As denned in Formula I, R is generally the residue of a fatty alcohol having from about 8 to about 30 or about 8 to about 18 carbon atoms.

Suitable alkyl glycosides include, for example, APG 325 (a C9-C11 alkyl polyglycoside available from Cognis Corporation), APG 625 (a C10-C16 alkyl polyglycoside available from Cognis Corporation), DOW TRITON CG110 (a C8-C10 alkyl polyglyco-side available from Dow Chemical Company), AG6202 (a C8 alkyl polyglycoside available from Akzo Nobel) GLUCOPON 425N (a C8-C16 alkyl polyglycoside available from Cognis Corporation), GLUCOPON 215 (a C8-C10 alkyl polyglycoside available from Cognis Corporation), GLUCOPON 225 (a C8-C10 alkyl polyglycoside available from Cognis Corporation) and ALKADET 15 (a C8-C10 alkyl polyglycoside available from Huntsman Corporation). A C8 to C10 alkylpoly-glucoside includes alkylpoly-glucosides wherein the alkyl groan is substantially C8 alkyl, substantially C10 alkyl, or a mixture of substantially C8 and C10 alkyl. Additionally, short chain APGs such as C4 and/or C6 or mixtures thereof may be suitable with the present invention.
The dissolvable region may include a builder, which can increase the effectiveness of the surfactant. The builder can also function as a softener, a sequestering agent, a buffering agent, or a pH adjusting agent in the composition. A variety of builders or buffers can be used and they include, but are not limited to, phosphate-silicate compounds, zeolites, alkali metal, ammonium and substituted ammonium polyacetates, trialkali salts of nitrilotriacetic acid, carboxylates, polycarboxylates, carbonates, bicarbonates, polyphosphates, aminopolycarboxylates, polyhydroxy-sulfonates, and starch derivatives. Builders, when used, include, but are not limited to, organic acids, mineral acids, alkali metal, and alkaline earth salts of silicate, metasilicate, polysilicate, borate, sulfates, hydroxide, carbonate (e.g., sodium carbonate), carbamate, phosphate, polyphosphate, pyrophosphates, triphosphates, tetraphosphates, ammonia, hydroxide, monoethanolamine, monopropanolamine, diethanolamine, dipropanol-amine, triethanolamine, and 2-amimo-2methylpropanol.
Other suitable buffers include ammonium carbamate, citric acid, and acetic acid. Mixtures of any of the above are also acceptable. Useful inorganic buffers/alkalinity sources include ammonia, the alkali metal carbonates and alkali metal phosphates, e.g., sodium carbonate, sodium polyphosphate. For additional buffers see WO 95/07971, which is incorporated herein by reference. Other preferred pH adjusting agents include sodium or potassium hydroxide. The term silicate is meant to encompass silicate, metasilicate, polysilicate, aluminosilicate and similar compounds. Preferred buffers for both the dissolvable and non-dissolvable regions of the shaped composition include carbonate, bicarbonate, sesquicarbonate and mixtures thereof.
The dissolvable region may comprise a water-soluble polymer. In one embodiment, the dissolvable region of the composition can contain a water-soluble polymer. Examples of water-soluble polymer include, but are not limited to, carboxylate, sulfonated carboxylate, polysulfonate, polyvinylpyrrolidone (“PVP”), and mixtures thereof.
Examples of polycarboxylates include, but are not limited to, polymers with sufficient carboxylate ions to achieve water solubility. Carboxylate ions may be derived from various monomers including acrylic acid, maleic acid and maleic anhydride. Copolymers of different carboxylate-containing monomers are also suitable as well as copolymers with non carboxylate containing monomers stick as methacrylate, acrylonitrile, styrene, ethylene, propylene, and many others. Mixtures of carboxylate containing polymers can also be used.
Suitably, the molecular weight of the water-soluble polymer may be between about 1,000 to about 10,000 daltons, about 1,000 to about 8,000 daltons, about 1,000 to about 6,000 daltons, about 1,000 to about 5,000 daltons, about 1,000 to about 4,000 daltons, about 1,000 to about 2,000 daltons, about 2,000 to about 10,000 daltons, about 2,000 to about 8,000 daltons, about 2,000 to about 6,000 daltons, about 2,000 to about 5,000 daltons, about 2,000 to about 4,000 daltons, about 3,00 to about 10,000 daltons, about 3,000 to about 8,000 daltons, about 3,000 to about 6,000 daltons, about 3,000 to about 5,000 daltons, about 3,000 to about 4,000 daltons, about 4,000 to about 10,000 daltons, about 4,000 to about 8,000 daltons, about 4,000 to about 6,000 daltons, about 5,000 to about 10,000 daltons, about 5,000 to about 7,500 daltons, or about 7,500 to about 10,000 daltons.
Suitably, the water-soluble polymer is present in an amount ranging from about 0.1% to about 60%, about 0.1% to about 50%, about 0.1% to about 40%, about 0.1% to about 30%, about 0.1% to a bout 20%, about 0.1% to about 15%, about 0.1% to about 10%, about 5% to about 60%, about 5% to about 50%, about 5% to about 40%, about 5% to about 30%, about 5% to about 20%, about 5% to about 10%, about 10% to about 60%, about 10% to about 50%, about 10% to about 40%, about 10% to about 30%, about 10% to 20%, about 20% to about 60%, about 20% to about 50%, about 20% to about 40%, about 20% to about 30%, about 30% to about 60%, about 30% to about 50%, about 30% to about 40%, or about 40% to about 60%.
The composition may also optionally contain a filler. In one embodiment, all regions of the shaped composition comprise a filler. In another embodiment, only the dissolvable region of the composition comprises a filler. In another embodiment, only the non-dissolvable region of the composition comprises a filler. In another embodiment, a third region composition only comprises a filler.
Examples of fillers that can be used with the present invention include, but are not limited to, a carbonate, a bicarbonate, a sesquicarbonate, a chloride, a sulfate, a phosphate, a silicate, borate, a nitrate, an aluminate, a silica-aluminate, a hydroxide, or an oxide compound of alkali metals, alkaline earths, aluminum, zinc and tin including hydrates, mono, di and tribasic compounds, mixed salts, a borate, a clay, a zeolite, and mixtures thereof. Specific examples of fillers include, but are not limited to, sodium carbonate, potassium carbonate, zinc carbonate, calcium carbonate, magnesium carbonate, sodium bicarbonate, potassium bicarbonate, magnesium bicarbonate, sodium sesquicarbonate, sodium chloride, sodium sulfate, zinc sulfate, magnesium sulfate, calcium sulfate, sodium phosphate, sodium aluminum phosphate, disodium hydrogen phosphate, sodium dihydrogen phosphate, nesosilicates, sorosilicates, cyclosilicates, inosilicates (single or double chain), phyllosilicates, tectosilicates, sodium silicate, borax, boric acid, diborates, triborates, tetraborates, metaborates, sodium nitraite, potassium nitrate, calcium nitrate, magnesium nitrate, sodium aluminate, potassion aluminate, tricalcium aluminate, alumina oxide, magnesium oxide, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, calcium hydroxides calcium oxide, zinc oxide, tin dioxide, titanium dioxide, silica alumina, and zeolite A.
The dissolvable region may comprise one or more hydrotropes for solubilizing the other components of the composition when contacted with water. The hydrotrope solubilizing materials, when used, include, but are not limited to water soluble salts of low molecular weight organic acids such as the alkali metal (sodium and/or potassium) salts of aromatic sulfonic acids, aliphatic sulfates, aliphatic sulfonates, and aliphatic carboxylates. Specific exemplary materials includes but are not limited to, toluene sulfonate, cumene sulfonate, xylene sulfonate, naphthalene sulfonate, methyl naphthalene sulfonate, octyl sulfate, octyl sulfonate, octanoic acid, decanoic acid, and combinations thereof.
The dissolvable region may comprise at least one wetting agent. Wetting of surfaces and penetration into pores and crevices of an object contacting the sanitizing water stream can improve the sanitizing effect. Examples of wetting agents include ingredients described in the sections for water soluble polymers, surfactants, and hydrotropes. Other example wetting agents include nonionic water soluble polymers. These include polymers of ethylene oxide, propylene oxide, copolymers, and mixtures thereof.
The dissolvable region may comprise at least one dispersant. A dispersant may be included to help remove soils and microorganisms from articles and surfaces. Examples of dispersants include ingredients described in the sections for water soluble polymers, surfactants, hydrotropes, and wetting agents.
The dissolvable region may comprise at least one penetrant. A penetrant increases the rate at which the functional agent (e.g., hypochlorite ion or hypochlorous acid) interacts with a microorganism. For example, cationic surfactants may act as phase transfer agents for the hypochlorous acid or hypochlorite ion. Particular exemplary cationic surfactants are alkyltrimethylammonium, alkylpryidinium, and alkylethylmorpholinium salts, in which the alkyl group preferably contains about 4 to about 18 carbon atoms, most preferably about 12 to about 16 carbon atoms. The alkyl chains may be linear or branched or contain an aryl group. The counterion is preferably, but not limited to, chloride, sulfate, methylsulfate, ethylsulfate, or toluene sulfonate.
Other suitable cationic surfactants include dialkyldimethyl ammonium salts, in which the alkyl groups each contain about 4 to about 12 carbon atoms such as dioctyldimethylammonium chloride. Other suitable cationic surfactants may have two quaternary ammonium groups connected by a short alkyl chain such as N-alkylpentamethyl propane diammonium chloride. In the above cationic surfactants the methyl constituents can be completely or partially replaced by other alkyl or aryl constituents such as ethyl, propyl, butyl, benzyl, and ethylbenzyl groups, for example octyldimethylbenzyl ammonium chloride and tetrabutylammonium chloride. Cationic polymers may also function as phase transfer agents. Examples include but are not limited to polymers and copolymers of alkenes with quaternary ammonium groups such as vinyl alkyl trimethylammonium, vinyl N-alkyl pyridinium, and vinyl N-alkylmorpholinium. A preferred cationic polymer is DADMAC, poly diallyl dimethyl ammonium chloride.
A chelating agent may be included in the composition. Exemplary chelating agents include complexing agents such as the amine oxides of amino methylphosphonic acids (e.g. aminotri(methylene phosphonic acid) N-oxide and ethylenediamine tetra(methylene phosphonic acid) N,N′-dioxide), organophosphonates (e.g. 1-hydroxyethylidene-1,1-diphosphonic acid, phosphonohydroxyacetic acid, and 2-phosphono-butane-1,2,4-tricarboxylic acid), organocarboxylates (e.g. dipicolinic acid, 2-oxa-1,3,4 butane tricarboxylate and 2-oxa-1,1,3 propane tricarboxylate), and organo-sulfonates (e.g. sodium xylene sulfonate and sodium methylnaphthalene sulfonate).
Various anionic or zwitterionic surfactants that may bind to cations and inhibit their precipitation are also suitable chelating agents. Preferred surfactants interact with calcium ions and may be classified as lime-scale dispersants. These include C6-C18 alkyl betaines (e.g. decylbetaine and cetylbetaine C6-C18 acyl sarcosinates (e.g. sodium lauroyl-sarcosinate), C6-C18 acyl C1-C6 alkyl taurates (e.g. sodium cocylmethyltaurate), and C6-C18 alkyl-iminodipropionates (e.g. sodium lauryliminodipropionate), C6-C18 alkyl, aryl, or alkylaryl ether sulfates, C6-C18 alkyl, aryl, or alkylaryl ether methylsulfonates, C6-C18 alkyl, aryl, or alkylaryl ether carboxylates, sulfonated alkyldiphenyloxides (e.g. sodium dodecyldiphenyloxide disulfonate), and mono or di esters of phosphoric acid with C4-C18 alkyl, aryl, alkylaryl, alkylether, arylether and alkylarylether alcohols (e.g. disodium octyl phosphate).
Various polymers and oligomers are also suitable chelating agents. These include polycarboxylate polymers made from acrylic acid and maleic acid, optionally with copolymers of various olefins, methacrylate, styrene, methylvinylether, vinylpyrrolidone, alkenes with quaternary ammonium groups such as vinyl alkyl trimethylammonium, vinyl N-alkyl pyridinium, and vinyl N-alkylmorpholinium, etc. Sulfonate groups can be included using sulfonated styrene or other sulfonated alkenes.
Polysulfonated polymeric dispersants can also be made by sulfonating various alkyl or aryl polymers. Sulfonated napthalene formaldehyde copolymers are also useful. Typically the water soluble polymer or oligomer will have 3 to about 10,000 monomer units, more preferably about 20 to about 2,000 monomer units. Combinations of polymers with complexing agents are often more effective than either agent alone. Thus, mixtures of chelating agents Item two or more of the above classes may be desired.
The dissolvable region may comprise at least one odor controlling agent. While many odors are effectively controlled by other ingredients in the composition, such as hypochlorite ion or hypochlorite acid, additional ingredients to control odors may be included. Examples of odor absorbents include, but are not limited to starches, cyclodextrins, activated carbon, zinc ricinoleate, puffed borax, silica, silica gel, fumed silica, precipitated silica, alumina, clay, and zeolites.
The dissolvable region may include a fragrance. Fragrances can be included to improve the odor of the composition, the solution made by dissolving the composition in water, or the article, surface or area that is contacted by this solution. Fragrances may be a single compound such as linalool or a mixture of compounds.
Depending on the nature of the functional agent, the dissolving region may include a flavoring agent. Exemplary flavoring agent may include, but are not limited to, spices, seasonings, sour flavors, flavor enhancers, savory flavors, natural or artificial flavors, isoamyl acetate, benzaldehyde, cinnamic aldehyde, ethyl propionate, methyl anthranilate, allyl hexanoate, ethyl maltol, ethylvanillin, wintergreen oil (methyl salicylate), oil of peppermint, oil of sassafras (synthetic), oil of anise, glutamic acid salts, glycine salts, guanylic acid salts, isosinic acid salts, 5-ribonucleotide salts, acetic acid, ascorbic acid, citric acid, fumaric acid, lactic acid, malic acid, phosphoric acid, tartaric acid, or combinations thereof.
In addition to a flavoring agent, the composition of the dissolving region can include a sweetener. Suitable sweeteners include, but are not limited to, various natural and/or synthetic sweeteners (e.g., sugar alcohols) such as saccharin, sucralose, maltitol, erythritol, cyclamate, glucose, lactose, fructose, stevia, aspartame, sucralose, neotame, acesulfame potassium, dextrose, sucrose, levulose (i.e., fructose), xylitol, maltodextrin, and/or sorbitol.
Colorants may be used to color one or more parts of the shaped composition, or they may be used to color the stream of water resulting after the dissolving portion is dissolved into the stream of water. For example any food coloring—red, green, blue, etc. may be included. Other examples of colorants include inorganic pigments such as cobalt blue, ultramarine blue, permanganate and chromate. Organic dyes and pigments including substituted phthalocyanines, substituted anthraquinones, substituted stilbenes, and substituted indanthrones may be suitable. Some specific examples of suitable colorants include, but are not limited to, Pigment Blue 14, Pigment Blue 15, Pigment Blue 16, Pigment Blue 28, Pigment Green 7, Pigment Green 36, Pigment Yellow 108, Direct Yellow 6, Direct Yellow 28, Direct Yellow 29, Direct Yellow 39, Direct Yellow 96.
The dissolving region of the shaped composition may include a corrosion inhibitor. The composition may contain precipitated or fumed colloidal silica or a silicate salt with the molar ratio of SiO2 to Na2O of 1-3 to prevent dulling of metal faucets, sinks, or other appliances. Other examples of suitable corrosion inhibitors include, but are not limited to zinc oxide, zinc phosphate, other phosphate salts, ascorbic acid, cinnamaldehyde, nitrites, dimethylethanolamine, phenylenediamine, hexamine, benzotriazole, benzalkonium chloride, derivatives of tannic acid, morpholine, imidazoline, aliphatic amines, borax, salts of fatty acids, salts of aliphatic or aromatic sulfonic acids, and mixtures thereof.
A viscosity modifier may be included within the dissolving region. Viscosity modifiers can be included to modify the rheology of the treated stream of water. Suitable thickening agents include, for example, natural and synthetic gums or gum like materials such as gum tragacanth, carboxymethylcellulose, polyvinyl, pyrrolidone, and/or starch. Linear or branched polycarboxylate polymers are also suitable, especially various high molecular weight polycarboxylates with multiple chains that are linked together as constituents on a multi-functional molecule to create a star-like molecule. Inorganic thickeners including alumina, various clays, organo-modified clays, aluminates and silicates are also suitable thickening agents.
Thickening can also be achieved using combinations of oppositely charged or psuedo-charged surfactants or combinations of surfactants and polymers. Examples include combinations of anionic surfactants such as fatty acids, alkyl sulfates, or alkyl sulfonates with cationic polymers such as DADMAC, polyallyldimethylammonium chloride, combinations of cationic or psuedo cationic surfactants such as alkyl pyridinium salts, alkyltrimethyl ammonium salts, alkyldimethylamine oxides, alkyl betaines, or acylsarcosinates with anionic polymers, anionic surfactants, arylsulfonates, or substituted aryl sulfonates, and surfactants such as alkylether sulfates that thicken by balancing the alkyl chain length with the number of ether linkages.
A vitamin or mineral may be included in the dissolving region. Potable water containing vitamins or minerals prepared by flowing a stream of water over the dissolvable composition may provide a health benefit to the consumer. Exemplary vitamins and minerals include, but are not limited to, Vitamin A, Vitamin B1, Vitamin B2, Vitamin B3, Vitamin B5, Vitamin B6, Vitamin B7, Vitamin B9, Vitamin B12, Vitamin C, Vitamin D, Vitamin E, and mixtures thereof. Precursors that naturally produce vitamins during consumption are also suitable. Examples include, but are not limited to, beta carotene, tryptophan and mixtures thereof. Exemplary minerals include, but are pot limited to, salts of potassium, chlorine, sodium, calcium, phosphorous, magnesium, zinc, iron, manganese, copper, iodine, selenium, molybdenum, and mixtures thereof.
A foam booster may be included within the dissolving region. Foam can be created by flowing water over the dissolvable region of the shaped composition. The effect of a foam booster can be enhanced by the inclusion of a surfactant. Certain combinations of surfactants will synergistically increase the amount and longevity of the foam. In addition other ingredients such as water soluble polymers and viscosity modifiers can increase the amount or longevity of the foam. The formulation can also include a foam booster to increase the amount or longevity of foam. Exemplary foam boosters include, but are not limited to, fatty acid amides, alkoxylated fatty acid amides, fatty acid amides of alkanolamines, fatty acid amides of alkoxylated alkanolamines, and fatty acid amides of alkanolamide esters.
The composition may contain a defoamer within the dissolving region. Examples of defoamers or foam control agents include, but are not limited to, alkoxylated alcohols capped with aliphatic ethers, polyglycol ethers, polyglycol esters, polyoxyethylene-polyoxypropylene block coplymers, silica, fumed silica, silicones, aminosilicones, silicone blends, and/or silicone/hydrocarbon blends and mixtures thereof.
A variety of other functional ingredients can also be included depending on the intended use of the composition. Examples of other functional ingredients include, but are not limited to, stain and soil repellants, fluorescent whitening agents, enzymes, cloud point modifiers, anti-microbial agents, sporulation agents, catalysts or activators for hypochlorite ion or hypochlorous acid, and therapeutic agents.
The compositions optionally contain one or more of the following adjuncts: desiccants, lubricants, glidants, agglomeration aids, binders, corrosion inhibitors, electrolytes, solubilizing agents, stabilizers, solid processing aids, preservatives, free radical inhibitors, UV protection agents, anti-oxidants, and other polymers. Binders, when used, include, but are not limited to, celluloses, starches, gums, and synthetic polymers. Solid processing aids, when used, include, but are not limited to, flow aids, lubricants, anti-static agents, and glidants. Electrolytes, when used, include calcium, sodium and potassium chloride.
Preservative, when used, include, but are not limited so, mildewstat or bacteriostat, methyl, ethyl and propyl parabens, phosphates such as trisodium phosphate, short chain organic acids (e.g. acetic, lactic anchor glycolic acids), bisguanidine compounds (e.g. DANTAGARD and/or GLYDANT) and/or short chain alcohols (e.g. ethanol and/or IPA). The mildewstat or bacteriostat includes, but is not limited to, mildewstats (including non-isothiazolone compounds) including KATHON GC, a 5-chloro-2-methyl-4-isothiazolin-3-one, KATHON ICP, a 2-methyl-4-isothiazolin-3-one, and a blend thereof, and KATHON 886, a 5-chloro-2-methyl-4-isothiazolin-3-one, all available from Rohm and Haas Company; BRONOPOL, a 2-bromo-2-nitropropane 1,3 diol, from Boots Company Ltd., PROXEL CRL, a propyl-p-hydroxybenzoate, from ICI PLC; NIPASOL M, an o-phenyl-phenol, Na+ salt, from Nipa Laboratories Ltd., DOWICIDE A, a 1,2-Benzoisothiazolin-3-one, from Dow Chemical Co., NIPACIDES from Clariant, and IRGASAN DP 200, a 2,4,4′-trichloro-2-hydroxydiphenylether, from Ciba-Geigy A.G.
The composition may optionally contain a cross-linked water-swellable polymer. In one embodiment, only the dissolvable region of the composition contains a cross-linked water-swellable polymer. In another embodiment, only the non-dissolvable region of the composition contains a cross-linked water-swellable polymer. In another embodiment, the dissolvable and non-dissolvable regions of the composition both contain a cross-linked water-swellable polymer. Examples of water-swellable polymers include, but are not limited to, cross-linked polycarboxylate, cross-linked polysulfonate, cross-linked carboxymethylcellulose, cross-linked PVP, cross-linked carboxymethyl cellulose, cellulose, sodium carboxymethylcellulose and mixtures thereof.
Suitably, the molecular weight of the water-swellable polymer may be between about 1,000 to about 10,000 daltons, about 1,000 to about 8,000 daltons, about 1,000 to about 6,000 daltons, about 1,000 to about 5,000 daltons, about 1,000 to about 4,000 daltons, about 1,000 to about 2,000 daltons, about 2,000 to about 10,000 daltons, about 2,000 to about 8,000 daltons, about 2,000 to about 6,000 daltons, about 2,000 to about 5,000 daltons, about 2,000 to about 4,000 daltons, about 3,000 to about 10,000 daltons, about 3,000 to about 8,000 daltons, about 3,000 to about 6,000 daltons, about 3,000 to about 5,000 daltons, about 3,000 to about 4,000 daltons, about 4,000 to about 10,000 daltons, about 4,000 to about 8,000 daltons, about 4,000 to about 6,000 daltons, about 5,000 to about 10,000 daltons, about 5,000 to about 7,500 daltons, and about 7,500 to about 10,000 daltons.
Suitably, the water-swellable polymer is optionally present in an amount ranging from about 0.1% to about 60%, about 0.1% to about 50%, about 0.1% to about 40%, about 0.1% to about 30%, about 0.1% to about 20%, about 0.1% to about 15%, about 0.1% to about 10%, about 5% to about 60%, about 5% to about 50%, about 5% to about 40%, about 5% to about 30%, about 5% to about 20%, about 5% to about 10%, about 10% to about 60%, about 10% to about 50%, about 10% to about 40%, about 10% to about 30%, about 10% to 20%, about 20% to about 60%, about 20% to about 50%, about 20% to about 40%, about 20% to about 30%, about 30% to about 60%, about 30% to about 50%, about 30% to about 40%, about 40% to about 60%.
As explained above, the provided concentration of functional agent is preferably substantially uniformly delivered over the life of the shaped composition. In one embodiment, any variability within the delivered concentration over the life of the shaped composition is not more than ± about 50%, more preferably no more than about 30%, and most preferably no more than ± about 20%. In one embodiment, the life of the shaped composition may refer to the time period between when 90% of the initial mass of the dissolvable region of the shaped composition remains and when 10% of the initial mass of the dissolvable region of the shaped composition remains. For example, there may be a greater variability during, a “start up” period when the mass is reduced from 100% to 90%. Similarly, once only 10% of the dissolvable region remains, there may also be a greater variability, and the shaped composition may typically be replaced once reaching 10% of the initial mass of the dissolvable region e.g., the indicator feature of FIG. 20A or 20B may indicate a need to replace the shaped composition).
Calcium hypochlorite, magnesium hypochlorite, and mixtures thereof are particularly preferred as anti-microbial food-safe sanitizing agents. For example, calcium hypochlorite is relatively inexpensive, provides a highly concentrated source of hypochlorite, and does not exhibit a strong “bleach” type odor upon dissolution into the stream of water at typically effective concentrations. In one embodiment, the concentration of hypochlorite dissolved within the stream of water is typically between about 25 ppm and about 200 ppm, more typically between about 25 ppm and about 100 ppm, and most typically between about 25 ppm and about 75 ppm (e.g., about 50 ppm).
In one embodiment, the minimum concentration of hypochlorite delivered at any time during the life of the shaped composition is at least about 50 ppm, which has been found to be very effective as an antimicrobial sanitizing agent. Contact with the antimicrobial sanitizing agent followed by a period of time for the agent to act is all that may be required for effective sanitation. For example, according to one contemplated method, it may not be necessary for the object to be sanitized (e.g., fruits, vegetables, hands, dishes, other bard surfaces, etc.) to remain within the flow of functionalized water for long. Simple contact with the functionalized water, followed by the passage of a sufficient amount of time may be all that is required. For example, the object may be rinsed, and then set aside. The time period after rinsing may be relatively short, e.g., between about 10 seconds and about 1 minute.
In one embodiment, the sanitizing rinse may be non-invasive and gentle. For example, all that may be required is contact (e.g., no scrubbing required) with the sanitizing rinse and a period of time for the sanitizing agent to work. For example, the concentration of hypochlorite or other sanitizing agent may be sufficient (e.g., at about 50 ppm) so that contacting produce, hands, hard surfaces, or other surfaces with the water stream and then waiting a short period of time (e.g., less than about 1 minute, less than about 30 seconds, about 15 seconds, or about 10 seconds) is sufficient to sanitize the contacted surface. It may not be necessary to rinse the desired object for 10 seconds or more, but simply to contact the object with the sanitizing rinse, and then allow it to sit for at least about 10 seconds to be sanitized. Such embodiments are greatly advantageous over dunking methods, in which submerged dunking contact of 20 minutes or more may be required.
In one embodiment, the geometry of the shaped composition including its overall shape (e.g., a cylinder), the aspect ratio of the provided shape (e.g., greater than about 1, preferably at least about 2, more preferably at least about 3, more preferably at least about 4, and more preferably at least about 5), and the inclusion of the substantially non-dissolvable region all serve as means for providing uniform dissolution of the dissolvable region or layer in a stream of water. In one embodiment, particularly where the aspect ratio is relatively high (e.g., at least about 3), no non-dissolvable region may be present.
In one embodiment, the shaped composition, including both dissolvable region 172 and optional non-dissolvable region 174 may comprise a hollow cylinder. The geometry of the shaped composition including its overall shape (e.g., a hollow cylinder), the aspect ratio of the provided shape (e.g., greater than about 0.01, preferably at least about 0.05, more preferably at least about 0.1, more preferably at least about 0.5, more preferably at least about 0.75, more preferably at least about 1), and the inclusion of the substantially non-dissolvable region all serve as means for providing uniform dissolution of the dissolvable region or layer in a stream of water.
An exemplary hollow cylinder is shown in FIG. 21. When providing a hollow cylinder 270, dissolution of the dissolvable region 272 may be achieved through diameter reduction, rather than predominantly through height reduction along top surface 276. The stream of water can be contacted with the outer peripheral surface 280, inner peripheral surface 280′, or both surfaces 280 and 280′. In the embodiment shown in FIG. 21, a non-dissolvable region 274 may be provided adjacent bottom surface 278.
Where dissolution occurs principally along the peripheral surfaces, substantial uniformity of dissolution may be achieved through geometric considerations. For example, in order that the majority of the exterior surface area of the hollow cylinder 270 is located along the peripheral surface, the hollow cylinder will preferably have an aspect ratio where the height is greater than the diameter. For example, the illustrated configuration of FIG. 21 includes a height that is about 1.5 times the outside diameter.
When dissolving through a mechanism of diameter reduction, one will readily appreciate that the peripheral surface area 280 decreases as the outside diameter is reduced. This changing of the peripheral surface area 280 is offset by providing a hollow cylinder in which dissolution occurs simultaneously along both the outside peripheral surface 280 and the inside peripheral surface 280′, because the surface area of the inside periphery 280′ increases while that of the outside periphery 280 decreases. Together, the total surface area remains substantially constant.
As will be readily apparent, the preference of ratio of the cylinder diameter to height may thus be opposite that of the embodiment shown in FIGS. 19 and 20. In other words, in hollow cylinder embodiments, it may be preferred to provide ratios of height to diameter that are greater than about 1, rather than ratios of diameter to height that are greater than about 1. For a hollow cylinder, the ratio of height to diameter may preferably be at least about 1, at least about 1.5, at least about 2, at least about 3, at least about 4, or at least about 5. Similarly, the ratio of diameter to height may preferably be not greater than about 1, not greater than about 0.67, not greater than about 0.5, not greater than about 0.33, not greater than about 0.25, not greater than about 0.2 as defined in FIG. 31.
Substantially non-dissolvable region 274 may be particularly beneficial where the diameter dimension approaches or is greater than that of the height for similar reasons as explained relative to the cylindrical configuration of FIGS. 19-20. In one embodiment, a non-dissolvable region may be provided to protect and cover the top surface 276, the bottom surface 278, or both. In embodiments where dissolution occurs simultaneously along both outside periphery 280 and inside periphery 280′, a non-dissolvable region may not be needed.
Additional hollow cylinder configurations are shown in FIGS. 32-35. For example, FIG. 32 shows a hollow cylinder dissolvable composition 470 comprised entirely of a dissolvable region 472, so that no non-dissolvable region is included. FIG. 33 shows a hollow cylinder configuration 570 similar to that shown in FIG. 21, but in which the insoluble layer 574 completely covers the hole of one end of the hollow cylinder 572 so as to prevent water from flowing therethrough. Water is still able to flow along the outside peripheral surface 580 of the hollow cylinder 572, dissolving the dissolvable region 572 through diameter reduction of the outside diameter surface 580.
FIG. 54 shows a hollow cylinder 670 with a dissolvable layer 672 in between two insoluble non-dissolvable layers 674 and 674′. The non-dissolvable layers 674 and 674′ do not cover either end of the center hole 679 of the cylinder 672 so as to allow water flow along the inside diameter 680′, the outside diameter 680, or both. Another embodiment may include a covering of a non-dissolvable region that covers the outside peripheral surface 680 associated with the outside diameter of the hollow cylinder, so that dissolution occurs only along the inside diameter peripheral surface 680′. FIG. 35 shows a hollow cylinder 770 with a dissolvable layer 772 and one non-dissolvable layer 774 covering the top surface of the dissolvable layer 772 (i.e., similar to it the hollow cylinder of FIG. 21 were turned upside down). The central hole 779 of the follow cylinder of FIG. 21 were turned upside down). The central hole 779 of the hollow cylinder 770 is not covered or blocked so as to allow water flow along the inside diameter peripheral surface 780′. Of course, water flow is also or alternatively possible along outside diameter peripheral surface 780.
In one embodiment, the functional agent comprises a hypochlorite. The hypochlorite comprises between about 20% and about 100% by weight of the dissolvable region or layer of the shaped composition. In another embodiment, the hypochlorite comprises between about 50% and about 100% by weight of the dissolvable region. In one embodiment, the hypochlorite comprises between about 55% and about 100% of the dissolvable region by weight. In another embodiment, the hypochlorite comprises between about 60% and about 100% by weight of the dissolvable region. In another embodiment, the hypochlorite comprises between about 70% and about 90% by weight of the dissolvable region. In another embodiment, the hypochlorite comprises between about 60% and about 70% by weight of the dissolvable region. In another embodiment, the hypochlorite comprises between about 70% and about 100%, about 80% to about 100%, or about 90% to about 100% of the dissolvable region or layer of the shaped composition.
Additional components may be included within the dissolvable region or layer of the shaped composition, for example, to aid in maintaining uniform delivery of the hypochlorite or other functional agent to the stream of water, to increase or decrease the rate of dissolution of the functional agent, and/or to provide other functional or active agents to the water stream. For example, carbonates (e.g., potassium carbonate), sulfates, sodium chloride and/or polyacryates may be included to adjust the solubility of a hypochlorite functional agent, which increases or decreases the hypochlorite concentration for any given flow rate of the water stream.
Where the hypochlorite comprises calcium hypochlorite, and a carbonate is also included, the inclusion of a polyacrylate may aid in solubilizing calcium carbonate. This can prevent or minimize any precipitation and encrustation of calcium carbonate on the faucet, on the device attachable thereto, or within the sink, etc. Exemplary polyacrylates may include ALCOSPERSE 149D, AQUATREAT AR-978, AQUATREAT AR-980, and ACUSOL 445ND. In one embodiment, the level of polyacrylate provided within the water stream is between about 1 ppm and about 50 ppm more typically between about 5 ppm and about 30 ppm, most typically between about 10 ppm and about 20 ppm (e.g., about 15 ppm).
In one embodiment, the shaped composition may further include a third region. An example of such an embodiment is shown in FIG. 22. For example, FIG. 22 shows a shaped composition 370 including a third region 382 that is dissolvable in a manner similar to region 372, but which may contain one or more components that are incompatible with dissolvable region 372. Such a region may be separated from dissolvable region 372 by substantially non-dissolvable region 374. Dissolvable region 372 includes a top surface 376 and peripheral surface 380. Bottom surface 378 is covered by non-dissolvable region 374, which also covers top surface 386 of third region 382. Third region 382 similarly includes an exposed bottom surface 388 and peripheral surface 384. Of course, one may flip the shaped composition over so that third region 382 is disposed at the “top” and dissolvable region 372 is disposed at the bottom.
In one embodiment, such an additional region or layer 382 may include an acid or acid salt for reaction with the hypochlorite so as to form hypochlorous acid. For example, hypochlorous acid is an excellent antimicrobial sanitizing functional agent.
Exemplary acids and salts suitable for use within the second dissolvable region (e.g., third region 382) include, but are not limited to, organic acids, carboxylic acids, dicarboxylic acids, phosphoric acids, phosphonic acids, sulfuric acids, sulfonic acids, saturated fatty acids, unsaturated fatty acids, and inorganic acids. Suitable examples include, but are not limited to, acetic acid, toluene sulfonic acid, xylene sulfonic acid, ocatanoic acid, phosphonic acid (1-hydroxyethylidene) bis-dodecylbenzene sulfonic acid, octenylbutanedioic acid, n-carboxylic acids (C6-C12), decanoic acid, ethylenediamine disodium salt, lactic acid, 1,2-ocatanesulfonic acid, 2-sulfino-1-octanesulfonic acid, 2,6-pyridinecarboxylic acid, sulfuric acid, hydrochloric acid, citric acid, sorbic acid, succinic acid, adipic acid, phosphoric acid, phosphoric acid monosodium salt, orthophosphoric acid, pyrophosphoric acid, trimetaphosphoric acid, tripolyphosphoric acid, polyphosphoric acids, tetrapolyphosphoric acid, polyacryiic acid, ascorbic acid, sodium bicarbonate, calcium chloride, humic acid, fumaric acid, lauric acid, palmitic acid, myristic acid, stearic acid, arachidic acid, behenic acid, lignoceric acid, cerotic acid, myristoleic acid, palmitoleic acid, sapienic acid, oleic acid, linoleic acid, α-linolenic acid, arachidonic acid, eicosapentaenoic acid, erucic acid, docosahexaenoic acid, sodium bisulfate (an acid salt), or mixtures thereof.
Third region 382 may of course include other components described above relative to the other regions. For example, region or layer 382 may include one or more of a builder, a surfactant, a water soluble polymer, an insoluble salt dispersant, a fragrance, or a colorant as described herein. Examples of insoluble salt dispersants include ingredients described in conjunction with the disclosure of builders, water soluble polymers, hydrotropes, cross-linked water swellable polymers, surfactants, fillers, and chelating agents.
In one example, the second dissolvable region includes one or more acids in a sufficient concentration to neutralize any alkaline substances and form hypochlorous acid from the hypochlorite present within the first dissolvable region. In one example, the two dissolvable regions are of approximately equal mass and/or volume (e.g., providing about a 1:1 mixing ratio) and are configured to dissolve at a rate appropriate to the desired ratio.
Other components may be included to adjust the solubility of the dissolvable regions or layers. Suitable solubility adjusting agents include, but are not limited to silica, hydrophobic silica, hydrophobic clay, phosphates, chlorides, polysiloxane compounds, sulfates, calcium sulfate, sodium sulfate, hydroxides, calcium hydroxide, magnesium hydroxide, waxes, resins, cellulose and cellulosic materials (e.g., hydroxypropyl cellulose), polyolefins, polyethylene, oxidized polyethylene, calcium stearate, magnesium stearate, sodium stearate, zinc stearate, fatty acids (e.g., lauric acid, palmitic acid, stearic acid, etc.), silicone, polydimethyl siloxane, dimethicone, cyclodimethicone, hexamethyldisiloxane, magnesium aluminum silicate, sodium magnesium silicate, calcium carbonate, butyl stearate, calcium silicate, dolomite, magnesium carbonate, sodium carbonate, magnesium oxide, magnesium oxide silicate, talc, magnesium sulfate, mineral oil, castor oil, and mixtures thereof. Polyacrylates (e.g., sodium polyacrylate) may be included to increase the rate of dissolution, as well as aiding in dispersion of the functional agent. Typically, each individual solubility adjusting agent preferably comprises no more than about 20% by weight of the dissolving region composition.
In one embodiment, a mixture of adipic and lauric acid is employed in the second dissolvable region. The adipic acid may comprise between about 80% and about 90% of the mixture by weight, while the lauric acid may comprise between about 10% and about 20% of the mixture by weight (e.g., about an 85/15 mixture).
Inclusion of an acid containing layer or region lowers the pH of the resulting water stream. For example, without any such acid, a hypochlorite solution may be very slightly basic (e.g., a pH of about 7.5), while with the addition of the acid, the water stream may be very slightly acidic (e.g., a pH of about 6.5).
Substantially non-dissolvable region or layer 174 may comprise any suitable material that is less soluble than region 172, and preferably does not dissolve to any substantial degree upon exposure to water. Exemplary materials include, but are not limited to, cementitious materials, polymers, inorganic materials, fatty acids or their salts, and mixtures thereof. Exemplary cementitious materials include, but are not limited to, Portland cement, hydraulic cement, hydraulic cement blends, Pozzolan-lime cement, supersulfated cement, calcium aluminum cement, calcium sulfoaluminate cement, geopolymer cement, magnesium oxychloride, magnesium oxysulfate, plaster of Paris, and mixtures thereof. In one embodiment, the non-dissolvable region or layer may be free of cementitious materials (e.g., it may be formed of one or more other classes of non-dissolvable materials).
Exemplary polymer materials include, but are not limited to, waxes (e.g., carnauba wax), resins, natural polymers, phenol resins, polyethylene vinyl acetate, polyolefins, polyamides, polyesters, cellulose, polymers formed from styrene block copolymers precursors, polycaprolactone, fluoropolymers, silicone rubbers, polypyrrole, polyalkylsiloxanes, alkyl polyesters, polyvinyl chloride, urea-formaldehyde resins, polymethyl methacrylate, epoxy adhesives, nylon, polyfluorocarbons, melamine-formaldehyde, polyurethane, polycarbonate, polyimide resins, hydrogels, silicones, polyester, polyethylene, polypropylene, and mixtures thereof. In one embodiment, the non-dissolvable region, or layer may be free of polymer materials (e.g., it may be formed of one or more other classes of non-dissolvable materials).
Exemplary inorganic materials include, but are not limited to, hydroxide or oxide compounds of alkaline earth metals, alkaline earth sulfates (e.g., calcium sulfate, magnesium sulfate, and mixtures thereof), alkaline earth phosphates (e.g., calcium phosphate), silicates, borate, aluminate, silica-aluminate, clays, zeolites including hydrates, mono, di and tribasic compounds, fiberglass, and mixtures thereof. Exemplary hydroxides or oxides of alkaline earth metals include, but are not limited to, magnesium oxide, magnesium hydroxide, calcium hydroxide, calcium oxide, and mixtures thereof. Substantially insoluble oxides of other metals may also be used (e.g., zinc oxide). In one embodiment, the non-dissolvable region or layer may be free of inorganic materials (e.g., it may be formed, of one or more other classes of non-dissolvable material.
Exemplary substantially non-dissolvable fatty acid and fatty acid salt materials include, but are not limbed to, fatty acids (e.g., stearic acid, palmitic acid, and mixtures thereof), alkaline or alkaline earth fatty acid salts (e.g., salts of stearates or palmitates) such as calcium stearate, magnesium stearate, sodium stearate, and mixtures thereof. Fatty acids (e.g., stearic acid, palmitic acid or other fatty acids) or their salts may include a carbon content of up to about 50 carbon atoms. Such fatty acids may be present within the dissolvable layer (e.g., lauric acid included in Example 29 below).
Where such is the case, the material of the non-dissolvable layer will be substantially less soluble in the stream of water than the fatty acid included within the dissolvable region. In other words, while the substantially non-dissolvable region or layer may be somewhat soluble in water, the dissolvable region or layer will have a substantially greater solubility in water so as to dissolve, leaving the non-dissolvable region or layer substantially intact at the end of the useful life of the shaped composition. In one embodiment, the non-dissolvable region or layer may be free of fatty acid or fatty acid salt materials (e.g., it may be formed of one or more of other classes of non-dissolvable materials).
Many of the materials described above for use as solubility adjusting agents within the dissolvable region or layer may also be suitable for use within the substantially non-dissolvable region or layer. Similarly, many of the substantially non-dissolvable materials described immediately above may be suitable for use as solubility adjusting agents.
In one embodiment, the dissolvable region(s) comprise the majority of the shaped composition. For example, the dissolvable region or regions (e.g., where an acid containing layer or region is provided) may comprise about 55% to about 99% of the shaped composition by weight and/or volume. The non-dissolvable region may comprise a relatively thin layer that covers and protects the bottom surface 108 of dissolvable region 102. Where an acid containing region is also provided, the non-dissolvable region may advantageously be sandwiched between the dissolvable regions so that the bottom surface of one dissolvable region and the top surface of the other dissolvable region are covered and protected by the non-dissolvable region or layer. Such an embodiment may allow the stream of water to contact the top surface and flow over the peripheral surface of the dissolvable layer or region, and then contact the bottom surface of the second dissolvable layer or region.
The various layers or regions of the shaped composition may be attached to one another by any suitable mechanism. For example, attachment may be by mechanical means (e.g., the non-dissolvable region or layer may mechanically interlock with the dissolvable layer), by an adhesive (e.g., any type of glue, including a hot melt thermoplastic adhesive), or any other suitable attachment mechanism. Various suitable mechanisms will be apparent to one of skill in the art in light of the present disclosure.
In one embodiment, the shaped composition is relatively simple, and may function to produce an antimicrobial sanitizing rinse that is food safe by simply contacting the top surface of the dissolvable region with a stream of flowing water (e.g., from a kitchen, bathroom, or laundry faucet). The shaped composition may be retained within a faucet-mountable device configured to easily attach over the dispensing end of a faucet and deliver water from the faucet so as to contact the shaped composition, as illustrated and described above in conjunction with FIGS. 1-18. As explained, the faucet mountable device may include a hinge or other mechanism to allow a the bottom portion of the device retaining the shaped composition to be easily moved or rotated out of the path of the stream of water when normal tap water without the functional agent is desired.
For example, FIG. 36 shows a cross-sectional view of an exemplary faucet mountable device 100a similar to that of FIG. 11A-11B attached over the water delivery end of a faucet 140a. Faucet mountable device 100a may be coupled to faucet 140a through pressure fitting resilient, elastomeric annular inner wall 126a. Shaped composition 170 is retained within faucet mountable device 100a and may be supported to remain off the bottom “floor” surface of device 100a and spaced apart from the side walls of the device 100a by appropriate spacers, which may allow the water to flow over the top surface and in contact with the peripheral surface of the shaped composition 170 before exiting device 100a as shown. Water 195 provided into device 100a from faucet 140a may be tap water, typically not including any functional agent, which then is directed through device 100a, substantially perpendicular to the orientation of the top surface of shaped composition 170 to contact the top surface of shaped composition 170, flows over peripheral surface of shaped composition, and then flows out appropriately positioned holes of device 100a. Water 195′ exiting device 100a contains the desired functional agent, having been contacted with shaped composition 170.
The shaped composition is relatively simple, and may include no siphons, valves, floats, feeding systems or even monitoring devices. The uniformity of the concentration of functional agent (e.g., a hypochlorite) is delivered through the geometry of the shaped composition, as well as the components included within the dissolvable region or portion that may aid in adjusting (e.g., lowering) the solubility or rate of dissolution of the functional agent. In one embodiment, the dissolvable layer or region is not effervescent. Of course, the non-dissolvable region is not effervescent as well. In one embodiment, the shaped composition 170 may be contained within a cage or cartridge that is inserted within the faucet attachable device 100a or prepackaged within a bottom portion of the device 100a as described above to prevent the user from having to physically touch the shaped composition during replacement.
FIGS. 14 and 15 show perspective views of an exemplary faucet mountable device 100a coupled to the delivery end of a kitchen sink faucet 140. As described, the device 100a may include a hinged or other movable mechanism to allow a bottom portion of the device 100a retaining the shaped composition 170 to be moved (e.g., “flipped”) into or out of the flow of the stream of water 195. FIG. 15 shows a position similar to that of FIG. 36, in which the flowing stream of water has a functional agent introduced therein. FIG. 14 shows an out of flow configuration in which the bottom portion 106a of device 100a including the shaped composition 170 has been rotated or flipped out of the path of the stream of water 195, allowing stream of water 195 to flow without being contacted by shaped composition 170, so that no functional agent is introduced into the flowing stream of water.
Advantageously, the change in configuration may be accomplished easily, without requiring removal of the device 100a from the faucet 140, but simply by rotating or otherwise moving the lower portion 106a of device 100a out of the path of the flow of water 195.
The shaped composition may be sized so as to be replaceable after an appropriate time period. For example, the shaped composition may have a life between about 1 day and about 2 months, between about 2 days and about 1 month, or between about 3 days and about 2 weeks based on an average water flow of about 1.5 gallons per minute, a desired hypochlorite concentration of about 50 ppm, at about 4 uses per day, and about 3 minutes per use. Stated another way, a cylindrical shaped composition having a dissolvable layer volume of about 10 cm3 may be sufficient based on the above usage so that about 8 to 9 tablets would be required each month. Such a 10 cm3 tablet may have a diameter of about 4 cm and a height of about 0.75 cm.
One of skill in the art will appreciate that a wide variety of functional agents may be incorporated within the dissolvable layer or region. For example, various functional agents may include, but are not limited to, an antimicrobial sanitizing agent, a pH adjusting agent a surfactant, a hydrotrope, a wetting agent, a mineral, a vitamin, a penetrant, a chelating agent, an odor masking agent, an odor absorbing agent, a colorant, a fluorescein whitening agent, a flavoring agent, a fragrance, a sweetener, a potentiator, a sporulation agent, a corrosion inhibitor, a therapeutic agent, a viscosity modifier, a foam stabilizer, a foam booster, a defoamer, a stain and soil repellent, an enzyme, a cloud point modifier, a dispersant, a catalyst, an activating agent, a water softening agent, or mixtures thereof.
EXAMPLES
FIG. 23 shows various exemplary tablets 1-16 that were actually made in order to demonstrate the effect of various additives on dissolution rate. The results relative to effect on dissolution are presented in FIGS. 24-26. Each cylindrical tablet had a mass of about 10 g and about 5.5 cm3. Each tablet had a diameter of about 3 cm and a height of about 0.6 cm. The results show that magnesium hydroxide, calcium sulfate, sodium carbonate, and magnesium sulfate act to slow dissolution of the calcium hypochlorite. Such components may be used to tailor the delivered concentration of hypochlorite within the treated stream of water to an effective, desired level (e.g., about 50 ppm).
In contrast, calcium carbonate acts to increase the rate of dissolution of the calcium hypochlorite. The amount of calcium hypochlorite within each example ranged from 75% by weight to 95% by weight, while the various salts were included at 5% by weight, if at all.
The tablets were also provided with differing surface textures, from very rough to smooth including three intermediate textures of rough, textured, and slightly textured in order to study the effect of such texturing. With respect to texturing, it was found, that a smooth surface was preferred for providing more uniform dissolution of the dissolvable layer, and that texturing may cause water to pool or otherwise build up on the tablet surface, leading to uneven disintegration of the dissolvable layer of the shaped composition.
Additional examples 1-31 are presented below. Examples 1-14 include a hypochlorite antimicrobial sanitizing functional agent in the dissolvable region or layer.
Example #1















Dissolvable region
% wt. of dissolvable region






calcium hypochlorite
100%







% wt. of non-dissolvable



Non-dissolvable region
region






magnesium oxide
100%









Example #2















Dissolvable region
% wt. of dissolvable region






calcium hypochlorite
100%







% wt. of non-dissolvable



Non-dissolvable region
region






vermiculite
100%









Example #3















Dissolvable region
% wt. of dissolvable region






calcium hypochlorite
100% 







% wt. of non-dissolvable



Non-dissolvable region
region






magnesium silicate
80%



lauric acid
20%









Example #4















Dissolvable region
% wt. of dissolvable region






calcium hypochlorite
100%







% wt. of non-dissolvable



Non-dissolvable region
region






mica
100%









Example #5















Dissolvable region
% wt. of dissolvable region






calcium hypochlorite
100% 







% wt. of non-dissolvable



Non-dissolvable region
region






polypropylene mesh
40%



plaster of Paris
60%









Example #6















Dissolvable region
% wt. of dissolvable region






calcium hypochlorite
100%







% wt. of non-dissolvable



Non-dissolvable region
region






magnesium hydroxide
100%









Example #7
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
100% 








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%










Example #8
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
98%



hydrophobic silica
 2%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%










Example #9
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
98%



magnesium oxide
 2%








% wt. of non-dissolvable



Non-dissolvable region
region







calcium sulfate
95%



dimethicone
 5%










Example #10
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
95%



calcium sulfate
 5%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%







Third region
% wt. of third region







lauric acid
10%



sodium bisulfate
90%










Example #11
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
71.2%



calcium sulfate
 8.5%



magnesium hydroxide
16.9%



sodium carbonate
 3.4%








% wt. of non-dissolvable



Non-dissolvable region
region







sodium stearate
 100%










Example #12
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
95%



calcium stearate
 2%



calcium sulfate
 3%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium stearate
100% 







Third region
% wt. of third region







zinc stearate
 5%



sodium bisulfate
95%










Example #13
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
100% 








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
100% 







Third region
% wt. of third region







adipic acid
80%



lauric acid
20%










Example #14
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
100%








% wt. of non-dissolvable



Non-dissolvable region
region







polypropylene
100%










Example 15 includes an exemplary N-halogen compound as an antimicrobial sanitizing functional agent in the dissolvable region or layer.
Example #15
















Dissolvable region
% wt. of dissolvable region







sodium dichloroisocyanurate
100%








% wt. of non-dissolvable



Non-dissolvable region
region







silicone
100%










Example 16 includes an exemplary quaternary ammonium compound as an antimicrobial sanitizing functional agent in the dissolvable region or layer.
Example #16













Dissolvable region
% wt. of dissolvable region





N-alkylbenzyldimethyl ammonium chloride
80%


sodium sulfate
20%






% wt. of non-dissolvable


Non-dissolvable region
region





palmitic acid
100% 









Example 17 includes an exemplary peroxide compound as an antimicrobial sanitizing functional agent in the dissolvable region or layer.
Example #17
















Dissolvable region
% wt. of dissolvable region







sodium percarbonate
100%








% wt. of non-dissolvable



Non-dissolvable region
region







silicone
100%










Examples 18-22 include one or more surfactant functional agents in the dissolvable region or layer. Each of these examples includes a large fraction of sodium carbonate (e.g., about 75% to about 90% by weight) within the dissolvable region with the one or more surfactants, and which acts as a builder or carrier, which can increase the effectiveness of the surfactant. The sodium carbonate may also function as a softener and/or a pH adjusting agent in the composition, as well as adjusting the solubility of the surfactant functional agent.
Examples 19, 20, and 22 include 5% sodium polyacrylate within the dissolvable region. Inclusion of the sodium polyacrylate aids in preventing scaling and/or precipitation of carbonate compounds (e.g., calcium carbonate) as a result of ions (e.g., calcium and/or magnesium ions) available within the stream of tap water or elsewhere. The sodium polyacrylate also acts as a dispersant and dissolution aid, speeding up the dissolution of the surfactant functional agent within the dissolvable region.
Example #18
















Dissolvable region
% wt. of dissolvable region







sodium carbonate
79%



sodium dodecyl sulfate
21%








% wt. of non-dissolvable



Non-dissolvable region
region







polyethylene vinyl acetate
100% 










Example #19
















Dissolvable region
% wt. of dissolvable region







sodium carbonate
 88%



sodium carboxymethyl cellulose
0.3%



sodium xylene sulfonate
3.4%



sodium linear alkylbenzene
3.3%



sulfonate



sodium polyacrylate(s)
  5%








% wt. of non-dissolvable



Non-dissolvable region
region







polyethylene mesh
 40%



polypropylene
 60%










Example #20













Dissolvable region
% wt. of dissolvable region





sodium carbonate
 88%


sodium carboxymethyl cellulose
0.3%


sodium xylene sulfonate
3.4%


secondary alkane sulfonate, sodium salt
3.3%


sodium polyacrylate(s)
  5%






% wt. of non-dissolvable


Non-dissolvable region
region





calcium sulfate
 95%


magnesium oxide
  5%









Example #21
















Dissolvable region
% wt. of dissolvable region







sodium carbonate
79%



sodium dodecyl sulfate
21%








% wt. of non-dissolvable



Non-dissolvable region
region







zinc oxide
100% 










Example #22













Dissolvable region
% wt. of dissolvable region





sodium carbonate
 79%


hydroxypropyl cellulose
0.7%


decylamine oxide
 12%


secondary alkane sulfonate, sodium salt
3.3%


sodium polyacrylate(s)
  5%














% wt. of non-dissolvable



Non-dissolvable region
region







epoxy adhesive
100%










Examples 23-28 include an exemplary flavorant functional agent in the dissolvable region or layer. In each of Examples 23-26, the flavorant comprises sodium chloride, providing a salty flavor. Examples 27-28 include sucrose as a flavorant, providing a sweet flavor. Other flavors could alternatively be provided, and will be apparent to one of skill in the art in light of the present disclosure.
Example #23
















Dissolvable region
% wt. of dissolvable region







sodium chloride
100%








% wt. of non-dissolvable



Non-dissolvable region
region







Portland cement
100%










Example #24
















Dissolvable region
% wt. of dissolvable region







sodium chloride
100%








% wt. of non-dissolvable



Non-dissolvable region
region







carnauba wax
100%










Example #25
















Dissolvable region
% wt. of dissolvable region







sodium chloride
100%








% wt. of non-dissolvable



Non-dissolvable region
region







calcium hydroxide
100%










Example #26
















Dissolvable region
% wt. of dissolvable region







sodium chloride
100%








% wt. of non-dissolvable



Non-dissolvable region
region







calcium phosphate
100%










Example #27
















Dissolvable region
% wt. of dissolvable region







sucrose
100% 








% wt. of non-dissolvable



Non-dissolvable region
region







fiberglass
40%



silicone
60%










Example #28
















Dissolvable region
% wt. of dissolvable region







sucrose
100%








% wt. of non-dissolvable



Non-dissolvable region
region







cellulose
100%










Example 29 includes a fragrance functional agent in the dissolvable region or layer. Example 29 further includes a large fraction of lauric acid (e.g., about 90% to about 98% by weight) within the dissolvable region with the fragrance, which acts as a builder or carrier for the fragrance, and which can increase the effectiveness of the fragrance. Glycerin is also included as a carrier for the fragrance. For example, a liquid glycerin with fragrance dissolved in it may be deposited on the talk and lauric acid solids to result in the dissolvable region. The lauric acid may also function to adjust the solubility of the fragrance to control the rate of dissolution or entrainment of the fragrance into the stream of water. The lauric acid may also provide anti-oxidant and/or antimicrobial properties (e.g., where the shaped composition is used as an aromatherapy shower wash).
Example #29
















Dissolvable region
% wt. of dissolvable region







lauric acid
96.2% 



talc
2.9%



glycerin
0.8%



fragrance (citrus)
0.1%








% wt. of non-dissolvable



Non-dissolvable region
region







polyurethane
100% 










Examples 30-31 are additional hypochlorite antimicrobial sanitizing functional agent cylindrically shaped composition examples that were formed with and without substantially non-dissolvable layers, and with different diameter to height aspect ratios for the dissolvable layer of the shaped composition in order to demonstrate the effect of the substantially non-dissolvable layer and the aspect ratio on the uniformity of dissolution of the hypochlorite functional agent.
Example #30
















Non-




Composition
Dissolvable
dissolvable
Aspect ratio



label
layer
layer
(diameter ·
Uniform


(description)
composition
composition
height−1)
dissolution?







30a (single
calcium
none
2.07
no


layer, low
hypochlorite,


aspect ratio)
100% wt.


30b (single
calcium
none
4.83
yes


layer, high
hypochlorite,


aspect ratio)
100% wt.









Example #31
















Non-
Aspect



Composition
Dissolvable
dissolvable
ratio


label
layer
layer
(diameter ·
Uniform


(description)
composition
composition
height−1)
dissolution?







31a (dual
calcium
polyethylene
2.04
yes


layer, low
hypochlorite,


aspect ratio)
100% wt.


31b (dual
calcium
polyethylene
4.83
yes


layer high
hypochlorite,


aspect ratio)
100% wt.









Dissolution rate data for Examples 30 and 31 are presented in FIGS. 27-30. For example, FIG. 27 shows the dissolution rate data for Example 30a, a calcium hypochlorite dissolvable layer having an aspect ratio of about 2 with no non-dissolvable backing layer. As shown in FIG. 27, the dissolution rate shows undesirable deviation from uniformity, particularly after 50% of the calcium hypochlorite has dissolved. FIG. 28 shows similar data for Example 30b, which is similar to Example 30a but with a higher aspect ratio, of almost 5. At this aspect ratio, even without a non-dissolvable backing layer, the dissolution is substantially uniform over the entire life of the dissolvable layer.
FIG. 29 shows similar data for Example 31a, which was similar to Example 30a, but which included a non-dissolvable backing layer. The non-dissolvable backing layer significantly improves the uniformity of the dissolution of the dissolvable layer, so as to only show deviation after about 90% of the dissolvable region has been dissolved. FIG. 30 shows similar data for Example 31b, which was similar to Example 30b, but with a non-dissolvable backing layer. Like FIG. 28, this example also showed substantially uniform dissolution over the entire life of the dissolvable layer.
Examples 32-36 are additional hypochlorite antimicrobial sanitizing shaped composition examples. Examples 32-34 include a third region with sodium chloride that may act to adjust the solubility of the hypochlorite functional agent. Example 33 further includes a surfactant in the third region. Example 34 further includes a polyacrylate in the third region. Example 35 includes a third region including a colorant, while Example 36 includes a third region including a fragrance.
Example #32
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
99%



calcium stearate
 1%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%







Third region
% wt. of third region







Zeolite A
10%



Sodium chloride
90%










Example #33
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
99%



calcium stearate
 1%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%







Third region
% wt. of third region







Sodium lauryl sulfate
10%



Sodium chloride
90%










Example #34
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
99%



calcium stearate
 1%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%







Third region
% wt. of third region







Sodium polyacrylate
10%



Sodium chloride
90%










Example #35
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
99%



calcium stearate
 1%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%







Third region
% wt. of third region







Sodium sulfate
95%



Calcium stearate
 1%



Ultramarine blue
 4%










Example #36
















Dissolvable region
% wt. of dissolvable region







calcium hypochlorite
99%



calcium stearate
 1%








% wt. of non-dissolvable



Non-dissolvable region
region







magnesium hydroxide
90%



palmitic acid
10%







Third region
% wt. of third region







Sodium sulfate
98%



Calcium stearate
 1%



Fragrance
 1%










One will appreciate in light of the disclosure herein that the present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. Thus, the described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.

## Claims

1. A faucet mountable water conditioning system, comprising:
a mounting mechanism including an outer wall and an annular inner wall, wherein the annular inner wall is configured to conform to and seal about a plurality of different sized faucets;
a base coupled to the mounting mechanism, the base comprising a side wall and a bottom surface defining a compartment within which is received a shaped composition, wherein at least a portion of the base is transparent, and the shaped composition comprises:
a dissolvable region having a top surface, a bottom surface, and a peripheral surface; and a substantially non-dissolvable region disposed adjacent to the bottom surface of the dissolvable region, a top surface of the substantially non-dissolvable region being colored to contrast with a color of the dissolvable region so as to indicate a need to replace the shaped composition so that once the dissolvable region dissolves through to the colored top surface of the substantially non-dissolvable region, a user is able to view the colored top surface through the transparent portion of the base; and

wherein the dissolvable region includes a hypochlorite functional agent selected from the group consisting of calcium hypochlorite, magnesium hypochlorite, and combinations thereof for introducing an antimicrobial sanitizing hypochlorite into a flowing stream of water from a faucet.

2. The faucet mountable water conditioning system as recited in claim 1, further comprising a plurality of ribs extending between the outer wall and the annular inner wall of the mounting mechanism.

3. The faucet mountable water conditioning system as recited in claim 1, wherein the annular inner wall is devoid of threads.

4. The faucet mountable water conditioning system as recited in claim 1, further comprising one or more spacers positioned on one or more of the side wall or the bottom surface of the base to separate the shaped composition from at least one of the bottom surface or the side wall of the base.

5. The faucet mountable water conditioning system as recited in claim 1, wherein the mounting mechanism is coupled to the base by a hinged connector configured to allow the base to move between an active position, in which the base and shaped composition are positioned substantially in line with the mounting mechanism so as to position the base and the shaped composition in a flow path of a stream of water provided by a faucet, and an inactive position in which the base and shaped composition are out of alignment with the mounting mechanism so as to position the base and shaped composition out of a flow path of a stream of water provided by a faucet.

6. The faucet mountable water conditioning system as recited in claim 1, wherein the dissolvable region is substantially cylindrical.

7. The faucet mountable water conditioning system as recited in claim 1, wherein the functional agent comprises a material selected from the group consisting of an antimicrobial sanitizing agent, a flavoring agent, a fragrance, a sweetener, a water softening agent, and combinations thereof.

8. The faucet mountable water conditioning system as recited in claim 1, wherein the dissolvable region is shaped substantially as a cylinder with a diameter to height aspect ratio of at least about 4.

9. The faucet mountable water conditioning system as recited in claim 1, wherein the bottom surface of the base is wider than an inlet defined by the annular inner wall of the mounting mechanism.

10. A faucet mountable water conditioning system, comprising:
a mounting mechanism defining an inlet, the mounting mechanism including an outer wall and an annular inner wall that tapers radially inward, wherein the annular inner wall comprises a resilient material and is configured to conform to and seal about a plurality of different sized faucets;
a base comprising:
a side wall and a bottom surface defining a generally hollow compartment, the hollow compartment including a shaped composition received therein for conditioning a flowing stream of water, wherein at least a portion of the base is transparent, and the shaped composition comprises:
a dissolvable region having a top surface, a bottom surface, and a peripheral surface; and a substantially non-dissolvable region disposed adjacent to the bottom surface of the dissolvable region, a top surface of the substantially non-dissolvable region being colored to contrast with a color of the dissolvable region so as to indicate a need to replace the shaped composition so that once the dissolvable region dissolves through to the colored top surface of the substantially non-dissolvable region, a user is able to view the colored top surface through the transparent portion of the base; and
wherein the dissolvable region includes a functional agent for introducing the functional agent into a flowing stream of water from a faucet as a flowing stream of water contacts the dissolvable region; and

one or more outlet holes extending through at least one of the side wall or bottom surface; and

a connector coupling the base to the mounting mechanism, the connector being configured to allow the base to move between an active position in which the base is below and substantially in line with the mounting mechanism so as to position the base and the shaped composition in a flow path of a stream of water provided by a faucet, and an inactive position in which the base and shaped composition are out of alignment with the mounting mechanism so as to position the base and shaped composition out of a flow path of a stream of water provided by a faucet.

11. The faucet mountable water conditioning system as recited in claim 10, further comprising a plurality of spacers extending from at least one of the bottom surface or the side wall of the base, the spacers being configured to prevent the shaped composition from directly contacting at least one of the bottom surface or the side wall of the base.

12. The faucet mountable water conditioning system as recited in claim 10, wherein the bottom surface of the base is wider than the inlet defined by the mounting mechanism.

13. The faucet mountable water conditioning system as recited in claim 10, further comprising a plurality of outlet holes positioned at the intersection of the side wall and the bottom surface whereby fluid exiting the plurality of outlet holes is directed radially outward relative to the inlet defined by the mounting mechanism.

14. The faucet mountable water conditioning system as recited in claim 10, wherein the dissolvable region is substantially cylindrical.

15. The faucet mountable water conditioning system as recited in claim 10, wherein the functional agent comprises a material selected from the group consisting of an antimicrobial sanitizing agent, a flavoring agent, a fragrance, a sweetener, a water softening agent, and combinations thereof.

16. The faucet mountable water conditioning system as recited in claim 10, further comprising a grill extending across the base, the grill being configured to maintain the shaped composition within the base when in the inactive position.