# Patent

## Title
Cable steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit

## Abstract

A steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit is disclosed. In one embodiment, a cable extending through a support rod of a tilt tube of the primary propulsion unit couples the primary propulsion unit to the auxiliary propulsion unit. Also disclosed is a method of coupling a primary propulsion unit to an auxiliary propulsion unit with a cable.

## Background
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a steering system for a marine vessel and, in particular, to a steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit.
2. Description of the Related Art
Marine vessels are often provided with a primary propulsion unit and an auxiliary propulsion unit. Typically a tie bar couples the primary propulsion unit and the auxiliary propulsion unit. U.S. Pat. No. 6,406,340 to Fetchko et al. and U.S. Pat. No. 7,128,626 to Dudra et al., the full disclosures of which are incorporated herein by reference, both disclose using a tie bar to couple a primary propulsion unit and an auxiliary propulsion unit. This allows the propulsion units to be steered simultaneously.
It is also known to use a cable to couple a primary propulsion unit and an auxiliary propulsion unit. U.S. Pat. No. 4,836,812 to Griffiths, the full disclosure of which is also incorporated herein by reference, discloses using a cable to couple a hydraulic cylinder of a primary propulsion unit to a steering arm of an auxiliary propulsion unit. Coupling the propulsion units with a cable provides the advantage of a flexible and rotatable connecting member. However, connecting the cable to the hydraulic cylinder of the primary propulsion engine may limit rotation of the cable and/or unduly twist the cable when primary propulsion unit is tilted. This may result in jamming and less motion being transmitted to the auxiliary propulsion unit.
There is accordingly a need for an improved steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an improved steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit.
In particular, it is an object of the present invention to provide an improved steering system for a marine vessel in which a cable couples a primary propulsion unit to an auxiliary propulsion unit.
There is according provided a steering system which comprises a steering assembly for steering a primary propulsion unit. The steering assembly includes an actuator for imparting steering movement to a steering member of the primary propulsion unit. A push/pull cable operatively connects the actuator to a steering member of an auxiliary propulsion unit. The push/pull cable extends through a tilt tube of the primary propulsion unit and is capable of transmitting steering movement from the actuator to the steering member of the auxiliary propulsion unit.
There is also provided a method for coupling a primary propulsion unit to an auxiliary propulsion unit. One embodiment of the method comprises:

    forming an axial passageway in a support rod which extends through a tilt tube of the primary propulsion unit;
    operatively connecting a push/pull cable to a steering assembly of the primary propulsion unit;
    extending the push/pull cable through the passageway; and
    operatively connecting the push/pull cable to a tiller of the auxiliary propulsion unit.


The steering system disclosed herein provides the advantage of allowing independent tilting of the primary propulsion unit and auxiliary propulsion unit. Furthermore, twisting of the push/pull cable is minimized.



BRIEF DESCRIPTION OF DRAWINGS
The invention will be more readily understood from the following description of following embodiments thereof given, by way of example only, with reference to the accompanying drawings, in which:
FIG. 1 is a front perspective view of an improved steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit;
FIG. 2 is a partially broken, back perspective view of the primary propulsion unit of FIG. 1;
FIG. 3 is a sectional view showing a push/pull cable extending through a support rod which in turn extends through a tilt tube of the primary propulsion unit of FIG. 1;
FIG. 4 is a fragmentary, sectional view showing ends of the tilt tube of FIG. 3 is greater detail; and
FIG. 5 is a fragmentary, sectional view showing an end of the support rod of FIG. 3 is greater detail.



DESCRIPTIONS OF THE PREFERRED EMBODIMENTS
Referring to the drawings and first to FIG. 1, this shows a steering system 10 for a marine vessel 12 which is shown in fragment. The marine vessel 12 is provided with a first propulsion unit in the form of a primary propulsion unit 14 and a second propulsion unit in the form of an auxiliary propulsion unit 16. The propulsion units 14 and 16 are both mounted on a stern 18 of the marine vessel 12. The steering system 10 couples the propulsion units 14 and 16. In this example, the primary propulsion unit 14 and auxiliary propulsion unit 16 are both outboard engines. The primary propulsion unit 14 allows an operator to operate the marine vessel 12 at high speeds for recreational activities such as travelling to fishing destinations. The auxiliary propulsion unit 16 allows the operator to operate the marine vessel 12 at low speeds for recreational activities such as trolling. In other embodiments, a pair of inboard/outboard engines may be twinned or an outboard engine may be coupled to a stern drive.
The steering system 10 includes a hydraulic steering assembly 20 which steers the primary propulsion unit 14. The steering assembly 20 includes an actuator in the form of hydraulic cylinder 22 with a piston rod 24 reciprocatingly mounted therein allowing for relative movement of the cylinder 22 along a piston rod axis 100. The cylinder 22 has a pair of spaced-apart cylinder arms 26 and 28 which extend radially outward of the cylinder 22. A pivot plate 30 is pivotably connected to each of the cylinder arms 26 and 28 by means of pivot pins 27 and 29, respectively. The plate 30 extends between the cylinder arms 26 and 28 and can pivot about the pins 27 and 29. A steering member or tiller 32 of the primary propulsion unit 14 is pivotably connected to the plate 30. Support arms 34 and 36 connect respective ends of the piston rod 24 to a support rod 38 of a tilt tube 40 of the primary propulsion unit 14. This is better shown in FIG. 2. The support arms 34 and 36 restrict axial movement of the piston rod 24 relative to the marine vessel 12. The support arms 34 and 36 also allow arcuate movement of the cylinder 22 and piston rod 24, about a tilt axis 105, while maintaining the piston rod axis parallel to the tilt axis 105.
Referring back to FIG. 1, hydraulic conduits 42 and 44 hydraulically connect opposite ends of the cylinder 22 to a helm pump (not shown). Hydraulic fluid pumped from the helm pump actuates the cylinder 22 to move reciprocate linearly relative to the piston rod 24 as is well known in the art. The piston rod 24 remains axially stationary relative to the marine vessel 12 while the cylinder 22 reciprocates linearly relative to the marine vessel 12. This relative linear movement of the cylinder 22 causes the tiller 32 of the primary propulsion unit 14 to pivot, thereby causing the primary propulsion unit 14 to be steered. As thus far described the steering assembly 20 is conventional and accordingly will not be described in further detail herein.
The relative linear movement of the cylinder 22 is also transmitted by a connecting member, in the form of a push/pull cable 46, to the auxiliary propulsion unit 16, thereby causing the auxiliary propulsion unit 16 to be steered. The push/pull cable 46 is a conventional push/pull cable similar to types available from Teleflex Canada Inc. of 3831 No. 6 Road, Richmond, British Columbia, Canada V6V 1P6. The push/pull cable 46 is provided cable rods 48 and 50 at opposite ends thereof. As shown in FIG. 1, a first one of the cable rods 48 threadedly engages a rod end 52 provided with an aperture or socket 54 which receives an L-shaped connecting arm 56. The connecting arm 56 is pivotably connected to a bracket 58 by a pivot pin 60. This allows the connecting arm 56 to pivot about an axis which is generally perpendicular to the piston rod axis 100. The bracket 58 is pivotably connected to the plate 30 of the steering assembly 20 by a pivot pin 62 as shown in FIG. 1. This allows the bracket 58 to pivot about an axis which is generally parallel to the piston rod axis 100. A second one of the cable rods 50 threadedly engages a rod end 64 provided with an aperture or socket 66 which receives an L-shaped steering arm 68. The steering arm 68 is pivotably connected to a steering member or tiller 70 of the auxiliary propulsion unit 16 by a pivot pin 72. This allows the steering arm 68 to pivot about an axis which is generally perpendicular to the piston rod axis 100. The cable 42 thereby couples the propulsion units 14 and 16.
The push/pull cable 46 extends from the connecting arm 56, through both the tilt tube 40 of the primary propulsion unit 14 and a tilt tube 74 of the auxiliary propulsion unit 16, to the steering arm 68. In one embodiment the tilt tubes 40 and 74 are substantially aligned along a common horizontal axis. The push/pull cable 46 accordingly extends substantially linearly in the horizontal direction. However, the cable is also flexible, allowing it to curve if required, for example, if the tilt tubes 40 and 74 are not aligned. The bend shown in FIG. 1 is exaggerated for proposes of illustration.
Referring now to FIG. 3, this shows a cross-sectional view of the tilt tube 40 of the primary propulsion unit 14. The tilt tube 40 is hollow and the support rod 38 extends through the tilt tube 40. The support rod 38 is also hollow, or bored out, and the push/pull cable 46 extends through a central passageway or a bore 47 of the support rod 38. As better shown in FIGS. 4 and 5, the support rod 38 extends axially beyond the tilt tube 40 and is provided with threads 76 and 78 at each end thereof. This allows the support rod 38 receive the support arms 34 and 36 as described above. End caps 80 and 82 threadedly engage the support rod 38 to secure the support arms 34 and 36 in position.
The push/pull cable 46 also has a cable portion 84. The cable portion 84 extends between the cable rods 48 and 50. As seen in FIGS. 4 and 5 for the first cable rod 48, each cable rod has a bore 85 at the end adjacent to the cable portion 84. The cable portion 84 is received within the bore 85 and is crimped in place.
The push/pull cable 46 further includes an outer sleeve or jacket 86 which extends between the propulsion units 14 and 16 and, at least partially, houses the cable portion 84. As shown in FIGS. 4 and 5, in this example, the jacket 86 is connected to an end cap 82 of the support rod of the primary propulsion unit. Similarly, and as shown in FIG. 1, the jacket 86 is also connected to an end cap 88 of the auxiliary propulsion unit 16. The cable portion 84 is able to reciprocate within the jacket 86 and transmits linear movement from the first cable rod 48 to the second cable rod 50.
In operation, an operator steers the first propulsion unit 14 by actuating the helm pump to pump hydraulic fluid to the cylinder 22 of the steering system 20. This causes the cylinder 22 to reciprocate linearly with respect to the marine vessel 12 as described above. This relative linear movement of the cylinder 22 causes the tiller 32 of the primary propulsion unit 14 to pivot, thereby causing the primary propulsion unit 14 to be steered. The relative linear movement of the cylinder 22 is also transmitted to the auxiliary propulsion unit 16, thereby causing the auxiliary propulsion unit 16 to be steered. In particular, the relative linear movement of the cylinder 22 is transmitted through the bracket 58 and connecting arm 56 to the first cable rod 48 of the push/pull cable 46. This causes the first cable rod 48 to move linearly. The linear movement of the first cable rod 48 is transmitted through the cable portion 84 of the push/pull cable 46 to the second cable rod 50. This cause the second cable rod 50 to move linearly. Movement of the second cable rod 50, through the steering arm 68, causes the tiller 70 of the auxiliary propulsion unit 14 to pivot thereby causing the auxiliary propulsion unit to be steered.
Extending the push/pull cable 46 through tilt tubes 40 and 74 and, in particular through the support rods of the tilt tubes, allows for independent tilting of the primary propulsion unit 14 and the auxiliary propulsion unit 16. Furthermore, twisting of the push/pull cable 46 is minimized.
The steering system disclosed herein may be retrofitted to existing marine vessels by boring through the tilt tubes of existing propulsion units or by providing support rods for the tilt tubes with central passageways or bores to receive a push/pull cable. For example, the steering system disclosed herein may be retrofitted to the SEA STAR® steering system offered by Teleflex Canada Inc.
It will further be understood by a person skilled in the art that many of the details provided above are by way of example only, and are not intended to limit the scope of the invention which is to be determined with reference to the following claims.

## Claims

1. A steering system for a marine vessel having a first propulsion unit and a second propulsion unit, the steering system comprising:
a steering assembly for steering the first propulsion unit, the steering assembly including an actuator for imparting steering movement to a steering member of the first propulsion unit; and
a push/pull cable extending between the first propulsion unit and second propulsion unit for operatively connecting the actuator of the first propulsion unit to a steering member of the second propulsion unit, the push/pull cable extending through a tilt tube of the first propulsion unit and the push/pull being capable of transmitting steering movement from the actuator of the steering assembly to the steering member of the second propulsion unit;
and wherein the push/pull cable extends through a passageway in a support rod which is received by the tilt tube of the first propulsion unit.

2. The steering system as claimed in claim 1 wherein the push/pull cable further extends through a tilt tube of the second propulsion unit.

3. The steering system as claimed in claim 2 wherein the push/pull cable extends through a passageway in a support rod which is received by the tilt tube of the second propulsion unit.

4. The steering system as claimed in claim 1 wherein a connecting arm operatively connects the push/pull cable to the actuator.

5. The steering system as claimed in claim 1 wherein a steering arm operatively connects the push/pull cable to the steering member of the second propulsion unit.

6. The steering system as claimed in claim 1 wherein the actuator includes a hydraulic cylinder having a piston rod reciprocatingly mounted therein.

7. The steering system as claimed in claim 1 wherein at least a portion of the push/pull cable is coaxial with a longitudinal axis of the tilt tube of the first propulsion unit.

8. The steering system as claimed in claim 1 wherein at least a portion of the push/pull cable is coaxial with a longitudinal axis of the tilt tube of the second propulsion unit.

9. A steering system for a marine vessel, the steering system comprising: a first propulsion unit having a tilt tube and a steering member;
a second propulsion unit having a tilt tube and a steering member;
a steering assembly having an actuator in the form of a hydraulic cylinder with a piston rod reciprocatingly mounted in the hydraulic cylinder to allow for relative movement of the hydraulic cylinder along a piston rod axis, the cylinder having a pair of spaced-apart cylinder arms which extend radially outward of the cylinder, a pivot plate being pivotably connected to each of the cylinder arms by respective pivot pins, the pivot plate extending between the cylinder arms and the steering member of the first propulsion unit being connected to the pivot plate;
and a push/pull cable having opposite ends, a first end of the push/pull cable being coupled to one of the cylinder arms of the steering assembly and a second end of the push/pull cable being coupled to the steering member of the second propulsion unit, wherein the push/pull extends through both the tilt tube of the first propulsion unit and tilt tube of the second propulsion unit;
and wherein the push/pull cable extends through a passageway in a support rod which is received by the tilt tube of the first propulsion unit.