Courtesy of www. harmonydrones .com 2014



# F ACTOR AERIAL IMAGERY

UAV Pilot Operating Handbook1 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

FACTO



# UAV PILOT OPERATING HANDBOOK

DJI S

- 1000/Zenmuse

This book is offered in a format so that pilots can customize the checklists to their exact needs. Please print

out this handbook, make notes while watching the video regarding the checklist, then change the wording

and order to suit your needs. Then print out the revised form and laminate it in plastic. Carry it you’re your

aircraft. Then use it every time you operate your aircraft. Keep the log books regarding the following:

1) Pilot flight time

2) Aircraft flight time

3) Aircraft maintenance and updates

4) Battery usage, date put into service, voltage, mah vs time

Print out and make readily available the error messag e legend of various flashing lights. Know what to do

without hesitation should you observe warnings.

Insurance is a must! Not only will it be expensive to repair your aircraft in the event of an incident, if you

injure bystanders or damage other people’s p roperty you are liable for damages which could run into the

millions of dollars. One insurance company which currently writes policies on sUAS is

www.Transportrisk.com2 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

KEY PARAMETERS

Max Takeoff Weight: 24 lbs

Weight with Zenmuse and all other equipment

– no camera, no battery: 13.4 lbs

Weight of Nex5/6/7 camera: 1 lb

Weight of Canon 5D camera: 1.75 lbs

Max Battery Weight with Zenmuse/Nex Camera: 9.5 lbs

Max Battery Weight with Zenmuse/Canon 5D: 9 lbs

Flight Times using 90% of battery:

16,000 mah battery Nex 7: 17 min

20,000 mah battery Nex 7: 20 min

32,000 mah battery Nex 7: 22 min

Flight times using the Canon 5D or other cameras similar in weight will reduce the flight times by about 1

minute. These times are averages in our tests. You may get longer or shorter flight times based on weight and

flying style, though these numbers should be fairly accurate.3 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



# DJI S

- 1000/Zenmuse

CHECKLISTS

DJI S

- 1000 BENCH SET UP & TESTS

 All screws/bolts are tight

 Timer alarm for flight time to not exceed 80% battery capacity set properly

 Batteries are secure

 Antennas are secure

 Props balanced

 Props aligned

 Props not chipped

 Check blades, arms, etc. for cracks/damage

 Wiring Tight

 No excessive flexing of motors or booms

 Booms/motors will not twist

 Center of gravity is c orrect

 Warning lights set for low battery if used

 Batteries charged. Replace any battery which cycles below 80% of rated capacity

Laptop Battery

Flight Battery

Handheld Rx Battery

RC Tx Battery

Video Rx Battery

Spare Laptop Battery4 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

DJI S

- 1000 INVENTORY CHECKLIST

 Load Flight plan

 Aircraft

 Camera with SD card

 Spare parts/tools

 Spare batteries

 Two RC transmitters

 Laptop

 Battery Charger

 Flight Controller Cable

 Video monitor, stand, battery, antennas

 Goggles

 Datalink & cable

 Battery Y

- harness5 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## DJI S

- 1000 PREFLIGHT CHECKLIST

1) Check area to fly on Google maps

2) Confirm walkie talkie and ATC coms operation

3) Inform ATC of your flight plan if required

4) Determine emergency flight plan and alternate landing zones avoiding power lines and obstacles

5) Check wind direction

6) Set a perimeter of 50

- 100 meters

– area must be clear of people

7) All antennas (5) installed and all pointing in correct directions

8) Engage GCS, monitor, laptop, goggles, etc. (bring up flight plan)

9) Remove lens cap / Clean lens

10) Camera On

11) Ensure camera has SD card installed.

12) Install batteries on copter.

13) Check battery voltage

14) Check CG

15) Level copter with front pointing in correct direction for course lock

– do not turn on

16) On Copter TX

- Set switches

- Throttle Down, Return to Home switch Off, Manual Flight Mode

Switch On, Flight Path Switch Off

– Not Course or Home Lock

17) Copter Transmitter On

18) Check Model Selection on Tx

19) Check Tx battery voltage (above 7.5v)

20) On Photo Tx

– set switches

- HDMI switch Off, Freestyle switch On

21) Photography Transmitter On

22) Check Model Selection on Tx

23) Check Tx battery voltage (above 7.5v)

24) Plug in battery black lead first.

25) Calibrate GPS/Compass if necessary

26) If calibrated, cycle battery with correct heading for course lock.6 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

27) No touch the Copter until 30 seconds after full GP S Lock. Initial 3 red blinks is normal no GPS

lock. N o flashes. Continue checklist.

28) Check Copter Voltage from GCS

29) Engage Attitude Mode

– Must Achieve Double Amber Flash

30) Engage GPS Mode

– Must Achieve Double Purple Flash

31) While in GPS mode engage “Course Lock” mode. Must achieve green Flash

32) Do not engage motors. Set throttle to center position. Must achieve single amber flash in Attitude

Mode and single purple flash in GPS mode

33) HDMI switch On (video on camera itself should go off)

34) Freestyle switch On (FPV Off)

35) Verify camera operation (If problems, check Drive Mode

– Remote Cmdr must be “on”, manual

focus, intelligent auto)

36) Verify data link if installed

– rolling copter manually should change gauges

37) Upload flight plan

38) Verify altitude is about 0 via gauge on computer/GCS/video monitor/goggles



## Clear for Takeoff!7 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## TAKEOFF CHECKLIST

1) Declare intentions for takeoff with ATC

2) Engage GPS mode

– Double purple flash

3) Engage Course Lock mode (double green flash)

4) Start Timer

5) Announce loudly: “CLEAR PROP”

6) Position the sticks in the lower left hand corners, then immediately raise the throttle 2 clicks, and

center the right stick.

7) Advance throttle to 1⁄4 power for 5 seconds. Assure all motors are operating.

8) Verify that left/right and forward/back stick movement engages the proper motors

9) Verify data and video links are still operational

10) Announce loudly: “TAKING OFF”

11) Advance throttle to full. Copter must jump off of the ground.

12) Ascend to 3 meters. Center throttle stick. Should be single green flash. Verify wireless link, GPS

h old, camera operation, gauges, etc. are working properly.

13) Verify course lock is operational by rotating 90 degrees and pushing forward on stick.

14) Verify copter stability. If unstable, land and reset gains, recalibrate, or retest as necessary.

15) Raise landing gear

16) Proceed with manual mission

17) For autopilot operation

18) 

## Ascend to 10 meters manually

19) Engage autopilot Manual pilot/observer must monitor the informational LED and be ready to

take over in manual mode when necessary. Manual pilot to request copter flight battery voltage

readout from camera operator periodically.8 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## QUICK PREFLIGHT CHECKLIST

1) Landing zone clear

2) Level copter with correct heading

3) Battery 4.1+ full, 3.8 depleted

4) Camera on. SD card in.

5) Both TX

– all switches down

6) Both TX on

7) Copter on

8) Check GPS and Course lock checks

9) Video check

10) Photo check

11) Takeoff

12) Raise Landing Gear

13) Unplug 6 batteries upon landing9 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## ERROR MESSAGES

White flashes

 IMU malfunction. Land and determine cause. Possibilities:

o GPS/Compass not pointing forward

o IMU not pointing forward

o Set up of X, Y, Z for location of IMU and Compass is incorrect

o Excessive rocking/instability possible causes:

 Weak motor

 Structure flexing from fatigue or cracks

o Motor mount

o Main frame

o Booms

 Loose Bolts causing flexing or misalignment

o Props

o Mounts

 Props out of balance

 Props misaligned

 Excessive wind speeds or gusts

 Excessive Gains

 Excessive motor power. Max motor power must a little more than typical ascent power.



## Red Flashes (1 , 2 or 3 flashes with pauses)

– GPS loss (3 is mor e serious).

 Land if loss lasts for more than 30 seconds. Possible causes:

 Clouds

 Structures

 GPS mal

- function

 GPS too close to electrical components

 GPS vibration10 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## LANDING CHECKLIST

1) Landing area clear

2) Lower landing gear

3) Note obstacles in flightpath

4) Announce loudly: “LANDING”

5) First cut power to the aircraft

6) Note elapsed time of flight

7) Adjust any parameters (camera servo speed, exponential, etc)

8) Turn power off to transmitters, camera, goggles, monitors, Rxs, etc.

9) Touch motors to verify temperatures are similar

10) Complete flight log



# Date and time of flight

Batteries used

Time of Flight

Contact ATC11 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



### TABLE OF CONTENTS

 Section 1: General

 Section 2: Limitations

 Section 3: Emergency Procedures

 Section 4: Normal Procedures

 Section 5: Performance

 Section 6: Weight and Balance/Equipment List

 Section 7: Air Vehicle and Systems Description

 Section 8: Handling, Service and Maintenance

 Section 9: Supplements



### SECTION 1 GENERAL

NOTE: In an effort to minimize costs and maximize spare parts availability, many COTS (commercial off

the shelf) components have been utilized. Some may have slight modifications to better suit this application.

Most COTS products have separate data sheets, assembly manuals and instruction manuals. They are

reference in this document, with key factors being emphasized.

As with all high technology products utilizing constantly evolving software, it is important to periodically

check for online upgrades to the COTS components, including hardware, firmware and software.

WARNING: Great care must be taken with the batteries. Much of this manual and supplemental information

is devoted to the use and care of the batteries, especially the flight batteries. They are less volatile than

gasoline, though they should be treated wit h the same respect. Become very familiar with proper techniques

of their use.

GENERAL CHARACTERISTICS

 Primarily for ISR (Intelligence, Surveillance, and Reconnaissance)

 Economical due to extensive use of COTS products

 Low Visual Signature

 Low Aural Signa ture

 Quick Launch and Recovery

 Short Training Period

 Simple Operation

 Waypoint Navigation

 Backpackable

 VTOL

 Quick Repairs

 Redundant Flight Systems12 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 Safety Return to Home during lost link or low battery

 High Degree of Mission Success

 GPS navigation aid

 Vario us sensors

 24 lb max takeoff weight

 Operating Temp Range:

- 5°C to +60°C

 Flight Modes: Manual and GPS aided waypoint navigation

 Maximum Operating Altitude: 1000 meters

 Maximum Operation Wind Conditions: 10 m/s

 Propulsion System: LiPoly batteries

 Takeoff: Manual or Automatic

 Landing: Manual or Automatic

 Takeoff/Recovery Area: 5m square

IMPORTANT DIMENSIONS

 Distance rotor to rotor across the center: 41”

 Height with GPS/Compass folded down: 21”

 Height with GPS/Compass up: 25”

 Length of landing gear skids: 18”

 Distance between landing gear skids: 21”

IMPORTANT WEIGHTS

 Weight including Nex 7 camera, Zenmuse gimbal, A2 autopilot system, landing gear,

datatransceiver, RC transceiver, video transmitter, regulators and all wiring

– everything

exceptbattery: 13. 4 lbs

 Maximum Takeoff Weight: 24 lbs

 Battery Weight: up to 9.5 lbs with Nex camera and Zenmuse Gimbal

MOTORS

 Manufacturer: DJI

- Innovations

 Number of motors: 8

 Motor type: 41mm x 14mm

 Motor Model Number: 4114

- 11

 Motor KV/RPM: 400

 Motor max @ 25.2V: 10,000 rpm

 Motor Max Power: 500 Watts

 Power rating: 4000 Watts maximum power consumption for all 8 motors

 Current Max: 100 amps

 Amp Draw Typical Average: 65 amps13 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

PROPELLERS

 Manufacturer: DJI

- Innovations

 Material: Composite

 Number of propellers: 8

 Propeller model number: DJI 15 x 5.2

 Number of blades: 2

- folding

 Propeller Diameter: 15”

 Propeller Pitch (fixed): 5.2”

 Max rpm: 10,000 rpm

ELECTRONIC SPEED CONTROLS

 Manufacturer: DJI

- Innovations

 Number of speed controls: 8

 Speed control model number: DJI 40A Opto

 Rating in amps: 40 Amps continuous

 Signal Frequency: 30

- 450 Hz

 Drive PWM Frequency: 8 KHz

AUTOPILOT

 Manufacturer: DJI

- Innovations

 Autopilot Model Number: DJI A2

 Components: GPS/Compass, IMU, Master Controller, Power Distribution System, LED

Indic ator Lighting System, Data Transceiver, GCS Software

 Power Consumption: 5W

 Operating Temp Range:

- 5°C to +60°C

 Software Compatible: Windows XP sp3 / Windows 7

 Hovering Accuracy: Vertical : ± 0.5m; Horizontal: ± 2m

WIRELESS LINKS

 Distributor: DJI

- Innovations

 Frequencies:

 2.4 Ghz datalink with WiFi

 2.4 Ghz Command & Control

 5.8 Ghz Video

 Power Consumption: 1 watt

 Usable Range: Less than 2 km.14 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

FUEL/FLIGHT BATTERY

 Manufacturers: Various COTS suppliers

 Battery chemistry recommended: Lithium Polymer

 Battery Capacity: 16,000

- 42,000 mah

 Battery cell count required: 6S (6 cells in series)

 Battery Voltage: 21V minimum during hover, 22.2V nominal, 25.2V maximum

 Battery Minimum Rated Discharge Rate: 20C minimum

 Battery Minimum Charge Rate: 1C (3C preferable)

 Battery Rest Time between discharging and charging: 0

- 30 minutes

 Batteries used simultaneously: 1

- 4

 Recommended Battery Discharge Amount: 80

- 90%

FLIGHT PARAMETERS

 Flight Time: up to 30 minutes

 Payload Max: 11 lbs

 Power Consumption in a Hover at 21 lb takeoff weight: 1500 Watts, 65 amps

WARNINGS

 Never power a video transmitter or receiver without an antenna connected or overload failure

will occur.

 Read all information regarding batteries contained in this manual and supplements.

 Batteries are highly flammable and can explode, especially when fully charged. Improper

charging, vibration, impact, high discharge, etc. can lead to explosion and fire. Batteries must be

charged under constant supervision and using proper precautions.

 Batteries ful ly charged must be handled with extreme care.

 Batteries must not be stored above 50% charged state.

 Store batteries between 20%

- 50% charged state. Fully charge just before use.

 Fully charged batteries which are not to be used within 24 hours should be di scharged to 20%

i. 50% charged state.

 Discharging LiPoly batteries in excess of 80% of their rated capacity can cause harm to the

batteries.

 Using more than one battery at a time requires the proper wiring harness so that the voltage is no

more than 25.2V. Ov er voltage will cause serious damage to electrical equipment.

 Using more than one battery at a time requires weight and balance checks. Proper CG is critical

to performance. Airframe must not be overloaded.

 Propellers must be balanced to avoid excessive vi bration.

 GPS/Compass must be facing forward.

 Do not use GPS Mode without GPS lock.

 Use low strength thread locking compound on all screws.15 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 Wireless Video and Data ranges vary considerably on many factors including weather,

equipment, and obstructions. Be prepared for com failures.



## SECTION 2 LIMITATIONS

AIRSPEED LIMITATIONS

 Vne

– Velocity to Never Exceed: 15 m/s

 Va

– Typical Maneuvering Speed

– 5 m/s

POWER & POWERPLANT LIMITATIONS

 40 Amps max per motor

 40 Amps max per speed control

 320 Amps max total

 Do not exceed 80

- 90% discharge of rated battery capacity

 Do not charge batteries which are warmer than air temperature

 Allow batteries to cool after use before charging

 Leave an air gap between batteries when multiple batteries are used simultaneously

W EIGHT LIMIT

 Takeoff Weight Max: 24 lbs

 Must be checked prior to takeoff if any change in equipment is made

CENTER OF GRAVITY LIMITS

 3mm from the center of any of the three pairs of arms

 Must be checked before every flight to ensure batteries were installed in the proper location.

 Check all 4 pairs of arms before flight

MANEUVER LIMITS

 This aircraft is intended for non

- aerobatic operations

 G

- loading maximum: 2G16 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

TEMPERATURE LIMITS

 Operating Temp Range:

- 10°C to +40°C

 In cold temperatures

 Keep IMU at room temperature if possible before the flight

 Keep Batteries above 5°C before flight

 Do not fly with any frost or ice on the propellers

In warm temperatures

 Batteries heat up when discharged

 The higher the discharge rate the higher the temperature increase during use

 At temperatures above 45°C, use of 2 or more batteries is required to lower the load

 on any one battery pack to keep it cooler.

WEATHER LIMITS

 Light dust and light rain require the use of a shield for the electronics in the center section.

 Light dust and light rain are acceptable for the unshielded motor and ESC.

FUEL

 Fuel capacity is a primary limiting factor.

 Flying into the wind will use more battery power to travel the same ground distance.

 Higher air speeds will be required to penetrate the wind which used more battery

 power. Take this into account when flying a mission.

 Where possible, fly upwind at the start of a mission and downwind at the end to avoid

 depleting the battery before returning to base. Have alternative landin g sites available

 in case of emergency landing.17 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

WIRELESS LINK

 Wireless links will be stable in LOS (line of sight) in most conditions

 Wireless links are always susceptible to shorter ranges due to :

 transmission devices in the area

 Jamming Atmospheric conditions

 Other

 Antennas not aligned properly

 Improper voltage

 Antenna blockage from AV in certain positions

 Multipath

– reflection off buildings or ground which cause multiple

signals to arrive at different times and/or phase.18 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## SECTION 3 EM ERGENCY PROCEDURES

MOTOR FAILURE

 Operation is possible with one motor/ESC/propeller failure

 The two adjacent motors/ESCs will be increased in thrust automatically by the flight

 controller to overcome the loss

 In cases where the airframe is highly loaded the maximum rating of 40 amps may be

 exceeded by these two motors/ESCs

 Operation should be terminated as soon as possible to reduce the possibility of damage

 to the remaining motors

COMMUNICATION FAILURE

Video link failure

 5.8 Ghz being the shortest wavelength in general AV use has the least ability to penetrate. This

link should be the first to be lost.

 It is best to lose video first! It is the least likely to cause a crash when it fails.

 5.8 Ghz can lose link with little warning.

 Ensure that the GCS station antennas are perpendicular to the AV. Do not point the antenna at

the AV.

 Yaw the AV to change the antenna position

 Other links should still be good. Return back to the GCS until link is restored.

 Transmitters produce heat whe n in operation. When overheated they may have thermal

protection which interrupts use temporarily. Use of a heat sink or fan may be required

especially with high ambient temperatures.

 Higher gain antennas may be used, but do so with caution. High gain ante nnas are directional.

 Multiple antennas using “diversity” can be used. Diversity is a device which determines the

best signal, and uses that.19 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 5.8 Ghz even at high wattages theoretically has less range than lower frequencies.

 Changing to 1.3 Ghz is an optio n, though there are other issues to be considered.

RC link failure

 2.4 Ghz antennas can lose link with little warning.

 Anything in between the two antennas can cause temporary signal loss especially a person.

 Hold the transmitter up in the air and walk in the general direction of the AV (aerial vehicle).

 Ensure that the antenna is vertical. Do not point the antenna at the AV.

 The failsafes on the RC link should be set so that the AV returns to home. Should this require

a heading change, the antenna may move into a more desirable position and link will be

restored.

 The onboard equipment may block the signal. Yaw the AV so that the antennas point

 towards the GCS.

 A LRS (long range system) can be used as a permanent solution. This is higher in wattage and

u sually on 433 Mhz.

Data Link Failure

 900 Mhz do not lose link without some warning . When drop outs are noticed to increase in

frequency that is the limit of the range.

 If using 900 Mhz, this is on cell phone frequency. I f a cell tower is nearby it can swamp the

signal.

 900 Mhz may not be usable in that area. Change to a different freq.

 or remain closer to the AV20 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

LOW BATTERY POWER

 Fail

- safes can be set such that in the event of low battery power, either due to a failure, or

too long of a flight, the warning light on the AV will constantly flash amber. This is the first

level of warning.

 The second warning level is red flashing lights

 Auto landing will occur when battery power is low. It m ay land in a tree or a lake, so this is

not desirable.

 Landing with 80

- 90% of battery depleted is best. Th erefore landing with 17,000 mah used

and 3,000 mah remaining of a 20,000 mah battery is desirable. Batteries should be drawn

down equally when in use if they are b oth charged equally and both in relatively the same

condition/age.

 Do not mix partially charged batteries. Only use completely charged batteries.

 Over discharging a battery below 19.8V can permanently damage the battery.

GCS FAILURE

 Takeover by the external pilot should happen ASAP using the RC link

.  Most often happens due to a low battery.

 Keep a spare 3 cell LiPoly battery with the appropria te plug to plug into the charge jack for

emergency use. Most chargers are 19V output which is roughly equivalent to a 4

- cell

battery. 3

- cell batteries may work.

COMPASS CALIBRATION ERROR

 If the compass is out of calibration the warning light w ill flash red. This is the same signal

as low voltage. If the voltage is correct, there is a calibration error.

 Recalibrate the compass following the instruction manual21 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

FIRE

 Fires can occur due to a short circuit or battery failure.

 Disconnect the battery ASAP unless there is dan ger in doing so if there is any electrical

issue.

 It is not possible to put out a battery fire.

 Do not attempt to put out a battery fire. Use a fire extinguishe r to put out fires surrounding

the battery. A CO2 fire extinguisher is better than the powder or chemical type.

 CO2 does not leave a residue.

 Water can be used though it may cause other electrical component failures.

FORCED LANDINGS

 If alternate emergency landing zones should be chosen ahead of time.

 Be sure that the LZ is clear of people to avoid any incidents.

 Land in the nearest LZ which is clear of people.

 Announce your intentions of landing as loud as n ecessary to alert people of t he incoming AV.22 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## NORMAL PROCEDURES

PREFLIGHT CHECKLIST

1. Confirm all commu nication radios are operational

 Radio with ATC

 Radios with others in the group

2. Set a perimeter of 100 meters

 Area must be clear of people to avoid collision

 Check for overhead power lines and other obstacles to avoid

3. Check structural integrity

 In event of prior crash, inspect all booms, props and motor mounts for excessive flex indicating

structural fatigue/failure

4. Have a manual flight plan avoiding obstacles.

5. Load auto flight p lan if using one

 Be sure that the total flight time is under 10 minutes to avoid low battery

6. Clean lens

7. Remove lens cap

8. Ensure camera has SD card installed

 Many flights have been wasted due to this!

9. Install batteries

10. Ensure that the straps are tight and the Velcro keeps the batteries from moving which will avoid a shift in

the CG (Center of Gravity

– or that it balances evenly)

11. Check CG (Center of Gravity)

12. Lift the copter on each of the 3 pairs of arms.

 The copter shou ld balance p roperly. If not, do not f ly. Rearrange the equipment s0 that the CG is

IMU pointing forward

.

13. The Inertial Measurement Unit is set so that it must face forward

.

14. GPS/Compass installed, limi ted free play, pointing forward

.

15. This device must be ins talled with a screw to hold it in p lace. It cannot vibrate easily.

 If it does not point forward, the corrections in ATTI and GPS mode will be incorrect , it will crash.

 The FC will provide a warning with constant flashing white lights.

16. Level copter using a bubble level with front pointing in correct direction for course lock

– do not turn on

 Keep in mind the best angle for pointing the landing gear in the direction that will keep the landing

gear out of the shot when flying.

17. Turn on Pilot Tx

.

18. If using the rate gyro, set it at the correct position.

 This is usually a slider switch. Gains sh ould have the range set from 200

– 350.

 Use the highest gai n possible which does not cause oscillation.23 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

19. Check Model Selection on Tx to be S800

20. Th rottle on Tx Down

21. Return to Home switch Off

22. Adjust gain to correct position (if required)

23. Manual Flight Mode Switch to manual (not ATTI or GPS mode)

24. Flight Path Switch Off

– Not Course or Home or POI

25. Check Tx battery voltage (above 7.5v)

26. Count down timer should be set to 20 minute s.

 This can be adjusted to your flying style. The

 timer should engage at 1⁄4 throttle and trigger an alarm at the proper time. This is a backup alarm

in case the indicator lights on the copter are not visible.

27. Turn on Photography Tx

28. Check Model Selection on Tx

– should read Zenmuse

29. Check Tx battery voltage (above 7.5v)

30. HDMI switch Off

31. Freestyle switch Off (FPV On)

32. Engage power to copter

 Plug in the 2 battery packs. Typically the battery packs use red T

- style connectors in a parallel

wire harness. This Y

- harn ess has a yellow connector. It is preferable to connect the batte ries to the

Y harness first, then plug in the yellow connector. This reduces (but does not eliminate) electrical

arcing.

33. 6 quick chirps should be heard confirming 6S LiPoly batteries are reco gnized by the ESC

 Hearing less than 6 chirps indicates fewer cell battery packs are being recognized which is

incorrect. Check for improper or damaged batteries.

34. Do not move or vibrate the multi

- copter until 30 seconds after full GPS Lock

 Initial 3 red blinks is normal meaning no GPS lock. No red flashes indicates full GPS lock.

 If the GPS takes more than 5 minutes to lock, there is a problem with the area. It is not receiving

the proper signals from the satellites. GPS signals are weak, trees, people,

buildings, terrain, weather, have an effect.

 Move the copter into a more open area where it can more easily see the satellites.

35. Check Copter Voltage from both Tx’s (transmitters )

 The transmitters receive a signal from the corresponding receivers. The volta ges are regulated to

about 5v.

 If the voltage is below 4.4v or above 6v do not fly. There maybe power regulation issues.

36. The receivers cannot work outside this voltage consistently.

37. Engage Attitude Mode

-

 Must achieve double amber flash

38. Engage GPS Mode

–

 Must achieve double purple flash24 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

39. Engage course cock mode

–

 Must achieve double green flash

40. Disengage course lock mode.

 Must achieve double purple flash. Stay in this mode until just prior to takeoff, after takeoff at any

time, or do not use.

41. Set throttle to center position.

 Must achieve single purple flash when in GPS mode.

42. V erify that the sticks are all centered properly:

 With throttle in the center position, use the trim buttons on the transmitter to check that the sticks

are centered.

 Trim the roll (the stick located on the right side of the transmitter when moved to the right and left)

to the right, counting the number of clicks until a double flash occurs.

 Then center the trim.

 Then move the trim to the left, counting the number o f clicks until a double flash occurs.

 An equal number of clicks should be counted each side of center.

 Do this check for the 3 stick movements other than throttle.

 Center the trim such that when the stick is in the neutral position that there are equal numbers of

clicks in each direction. This ensures that when the sticks are neutralized that the flight controller

will recognize this signal and engage GPS mode.

43. Calibrate GPS/Compass

.

 before the first flight each day

 OR if receiving continuous red blinks or continuous white blinks.

 Flip the GPS mode switch 7 times very quickly from manual to GPS.

 End with the switch in the manual position.

 The indicator light will be blue.

 Rotate the copter about 1.5 turns in a horizontal position.

 A green flashing lig ht indicates that this is complete.

 Then hold the copter vertically and rotate about 1.5 turns. A white flashing light indicates that this

is complete.

 Repeat if necessary until this is completed.

44. After calibration, reset the copter

.

 By cycling battery with copter pointed in the correct heading for course lock.

45. Engage Camera

46. HDMI switch On

 This will stop video from playing on the back of the camera and will send the video signal to the

video transmitter via the HDMI connection.

 Freestyle switch On (FPV Off)25 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 T his allows the camera to be operated freely through the transmitter

 Verify camera operation

47. Roll the copter about 45 degrees on its side by lifting one side of the copter and resting one side of the

landing gear on the ground

 A corres ponding roll should be seen on the gauge.

 If the copter is rolled to the right, it will appear on the gauge that the horizon rolls to the left

– not the right because the view from inside the copter is that the horizon rolls the opposite

direction of the c opter.

 Verify altitude is about 0 via gauge on computer

 If it is not about 0, the altitude settings for the waypoints will be off by this amount.

 This could cause the copter to fly at 10 meters or 30 meters if the waypoint is set for20 meters

and the altit ude is off by 10 meters one way or another. If the copter thinks it is at 10 meters

when it is on the ground, then it will only rise 10 meters above the ground to achieve what it

believes it to be 20 meters above the ground.

 The altitude can be reset using the ground control software by going to altitude offset.

48. Alternate Emergency Landing Sites Established26 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## NORMAL TAKEOFF

1. Confirm clear for takeoff with ATC

 Necessary if within 5 miles of an airport

 ATC clearance is required days or weeks before flying.

2. Engage GPS mode

–

 Double purple flash when the throttle is down.

3. Switch to Course Lock flight mode if required.

 Purple flashes are replaced with green flashes.

 Flying in course lock is not required, but helpful in many instances.

4. Announce loudly: “CLEAR PROP”

5. Move both of the sticks to the bottom left corners to engage the motors.

Within 1 second

6. M ove the throttle up 1/8

– 1/4. The copter should not lift off until about 1⁄2 stick is reached.

 Verify data and video links before lifting off.

 If anything is n ot working properly, move the throttle stick to low to disengage the motors and

determine a solution.

7. If all flight checks are passed, announce loudly: “TAKING OFF”

8. Advance throttle to about 3/4.

 Copter must jump off of the ground to avoid one skid coming up before the other skid, and the

skid on the ground getting caught and flipping the copter over sideways.

9. Ascend to 3 meters.

 Then decrease throttle to 1⁄2 to engage the GPS hold.

 Verify links, GPS, Attitude, etc. Should be single purple flash.

 Verify that the copter is holding position within .5m in all directions.

 Verify camera operation

 Verify course lock is operational by rotating 90 degrees and pushing forward on stick.

 Verify copter stability. If unstable, land and reset gains, recalibrate, or retest as necessary.

10. Proceed with manual mission or f or autopilot operation

11. Ascend to 10 meters

12. Command AVO to proceed with mission.

 Pilot should say “It’s yours”

 Response from AVO “I have it”

 Manual pilot/observer must monitor the informational LED and be ready to take over in manual

mode when necessary.

 White flashes indicates flight controller issue

 Amber flashes indicates low battery

 Red flashes indicate loss of GPS or severe battery condition

 Quick decisions are required when red flashes are indicated27 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 10 seconds or more of loss of GPS signal will stop waypoint guidance and any GPS hold and put

into manual mode.

 Red indicator light battery warning requires immediate landing

 Manual pilot to request copter flight battery voltage readout from AVO periodically.

 Reset the first and second indicator lights as required for your set up.



## POST LANDING

1. Note flight time from transmitter. Write this down in the log book.

2. Note battery power used during the flight. Write this down in the log book.

3. ALWAYS disconnect the ma in power to the AV first, then turn off the transmitter.

4. Check motor temperatures by touching them with your fingers. Any motors which are excessively hot

should be further inspected and possibly replaced.

5. Check battery temperatures by touching them with y our fingers. Battery temperatures should not be hot

to the touch. Battery temperatures should be slightly above ambient.

6. Inspect all components especially the propellers for wear.

7. Note in logbook which batteries were used to calculate life cycle.

8.



## AIRCRAFT FLIGHT LOG BOOK

 Keep a log of all flights.

 Date

 Time of Day

 Time in Operation (in hours)

 Battery serial numbers

 Mah used in flight

 Location

 Pilot, Observer, Sensor Operator Names

 Flight Objective

 Remarks28 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## AIRCRAFT MAINTENANCE LOG BOOK

 Keep a log of significant inspections, tests, repairs, alterations, equipment changes.

 Date maintenance is performed

 Accumulated hours of operation

 Remarks

 PILOT LOG BOOK (Can be purchased inexpensively)

 Keep a log of all flights. Include the following:

 Aircraft flown

 Aircraft serial number

 Date

 Time of Day

 Time in Operation (in hours)

 Location

 Flight Objective

 Remarks29 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## SECTION 5 PERFORMANCE

FLIGHT TIMES

 The AV is designed to hover at high efficiency. Hovering is much less efficient than flying on a wing,

thus flight times are low compared to fixed wing aircraft.

 All the weight of the AV is supported by power from the batteries. As the batteries are used in a flight,

the amount of power available decreases. Therefore t he power reserve is constantly decreasing as the

battery is being used. Thus loading a rotorcraft above its limit is not recommended. While the AV may

have enough power to lift off initially on a full charge, the power reserve at partial charge may be too

low to allow for maneuvering and will result in a crash.

 High lateral speeds will add lift to slightly improve efficiency. The rotors act similar to fixed wings at

higher speeds. This increase in efficiency may be negated by the increased power consumption of

forward flight.

 High winds or gusts decrease efficiency/flight time. The motors work harder to hold position.

 As weight increases flight times decrease.

 WIRELESS TRANSMISSION

 Refer to the specific manuals for performance ratings.

 Wireless communications utilized provide acceptable communication for LOS.

 In general:

 LOS is required

 The higher the GCS antennas, the better the range

 Any freq. at may have severe degradation due to location to other admitters such as cell towers

 RSSI (Received Signal Strength Indication) should be monitored for indication of communication drop

out.30 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL



## SECTION 6 WEIGHT AND BALANCE EQUIPMENT LIST

CG

 CG is critical to the efficient operation of any AV

 When components are shifted, the CG will be altered.

 The main components which are moved on a regular basis are the sensors and the batteries.

 The sensors are typically in the front of the AV, and the batteries are located in the correct position to

offset all the components on the AV.

 The CG must be tested after an y change to the components or their placement.

 The CG should be tested by lifting the UV with fingers on the bottom of the arms. Check all 3 pairs of

arms. The CG should be no more than 2mm off in any on the 3 checks.

 The closer the CG is to the centerlin es of the arms the more efficient and the more stable the AV will be.

WEIGHT

 Weight is critical to the operation of any aircraft

 Weight is especially critical to a rotor wing aircraft. At full throttle the motors have a finite amount of

thrust. All the weight is lifted by the battery powe r, there is no wing to assist in providing lift. As the

batteries are operated, they lose power. At full charge they have about 25v. At 20%

 remaining capacity they have about 21v. This is a loss of 8% of the power availa ble which is significant.

 Do not overload the aircraft or there will not be sufficient reserve power to maneuver at low battery

levels.



## SECTION 7 AIR VEHICLE AND SYSTEMS DESCRIPTION

FUEL/BATTERY REQUIRED

 Manufacturers: Various COTS suppliers.

 Refer to manufacturer data sheet.

 Battery chemistry required: Lithium Polymer

 Battery Capacity: 16,000 mah (minimum)

 Battery cell count required: 6S (6 cells in series)

 Battery Voltage: 21V minimum at hover, 22.2V nominal, 25.2V maximum31 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 Battery Minimum Rated Dis charge Rate: 20C minimum

 Batteries used simultaneously: 1

- 4 typical

 Recommended Battery Discharge Amount: 80

- 90%

WI RELESS COMMUNICATIONS

 Refer to the specific manuals for performance ratings.

 Never power a video transmitter or receiver without an antenna connected or overload failure

 will occur.

 Wireless communications utilized provide acceptable communication for LOS.

 In general:

 LOS is required.

 Lower frequencies penetrate objects such as trees better than higher freqs.

 Lower freqs have longer range than high freqs

 Higher freqs can transfer more data than lower freqs

 Higher freqs use smaller/shorter antennas

 The higher the GCS antennas, the better the range and reception

 Any freq at may have severe degradation due to location to oth er admitters such as cell towers

 Range must be constantly monitored.

 Alternate antenna types may be utilized to improve link/range. Patch, helical, omni, etc. can

 be substituted. They must be verified before use.

 Alternate freqs may be utilized to improve link/range.



## S ECTION 8 HANDLING, SERVICE AND MAINTENANCE

PROPELLER CARE

 Propellers must be checked each flight for nicks or cracks

 Propellers are designed to last indefinitely if they do not impact dust, dirt or more.

BATTERY CARE AND USE

 Refer to instruction sheet included from the battery manufacturer. Typical information follows.

 Batteries are highly flammable and can explode, especially when fully charged. Improper

charging, vibration, impact, high discharge, etc. can lead to explosion and fire. Batteries must be

charged under constant supervision and using proper precautions.

 Batteries fully charged must be handled with extreme care.32 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 Any battery which puffs up is considered damaged and must not be used. It is in a dangerous

state.

 Never charge a puffed up battery.

 Any battery which holds less than 80% of its rated capacity should be discarded.

 Cycle test each battery after every 50 cycles or if a battery is suspected to have lost as significant

amount of its capacity to determine the current cap acity.

 Properly dispose of batteries. First discharge the battery fully using a battery cycler. Bring to a

recycler such as a home improvement store.

 Always charge flight batteries under “balance” mode.

 Flight Battery Recommended Charge Rate: 1C which take s approximately 1 hour to charge

 Flight Battery Maximum Charge Rate: May exceed 5C. Charge rates higher than 1C will decrease

life cycles. Maximum charge rating per the manufacturer will provide 300+ cycles.

 Use the lowest charge rate which is practical.

 B attery Rest Time between discharging and charging: 30 minutes minimum, 1 hour maximum.

 Do not charge if the battery is more than 2°C warmer than ambient, especially if the temperature

is above 20°C. The outer surface is cooler than the inner core after use . Damage will occur when

charging a warm battery.

 Recommended Battery Discharge Amount: 80%. Using more of the capacity of the battery will

decrease the life cycles

 As battery temperature approaches freezing the capacity of Lithium Polymer batteries decrease.

Keep warmer than 5°C before installing into the UV (unmanned vehicle).

 Battery capacity decreases at higher discharge rates. Using more batteries decreases the discharge

rate of each battery thereby extending individual battery capacity slightly.

 Lower discharge rates improve the life cycles.

 Batteries are rated at greater than 300 life cycles. 1,000+ life cycles are possible.

 Batteries must not be stored above 60% charged state for extended periods.

 Batteries should be stored below 25°C for exten ded periods

 Store batteries between 40%

- 60% charged state. Fully charge just before use.

 Fully charged batteries which are not to be used within 24 hours should be discharged to 40%

 60% charged state using the battery discharger.

 Using more than one batt ery at a time requires the proper wiring harness so that the voltage is no

more than 25.2V. Over voltage will cause serious damage to electrical equipment.

PREVENTATIVE MAINTENANCE

 ANNUAL INSPECTION (SUGGESTED)

 If the airframe has in excess of 300 hours in a one year period, an annual inspection must be

completed by an approved technician.33 | P a g e FACTOR AERIAL IMAGER Y UAVPILOT OPER ATION MANUAL

 An approved technician should disassemble the AV and inspect all components for wear and

replace any components as required.

 Test all batteries for capacity.

 Upgrade f

irmware and software to latest revisions

 500 HOUR PM (SUGGESTED)

 An approved technician should disassemble the AV and inspect all components for wear and

replace any components as required.

 Replace all 8 motors.

 Test all batteries for capacity.

 Upgrade f

irmware and software to latest revisions.



## SECTION 9 SUPPLEMENTS

COTS components have been utilized in the construction of this AV. All instruction manuals, operating

handbooks, warning notices, and more are available as separate documents. Components which may have

separate documentation follow. Links to these documents are available on the website. Print out the

significant documents and keep in a notebook with the copter at all times.

AIRFRAME

AUTOPILOT SYSTEM

BATTERIES

BATTERY CHARGER

CAMERA MANUAL

CAMERA GCS

DATA WIRELESS LINK

GIMBAL CAMERA MOUNT

LAPTOP COMPUTER

MOTORS

ONBOARD REGULATOR

PROPELLERS

RC/MANUAL COMMAND & CONTROL SYSTEM

SPEED CONTROLS (ESCs)

VIDEO CAPTURE HARDWARE

VIDEO CAPTURE SOFTWARE

VIDEO WIRELESS LINK