OAR Box 1413 

Prepped by Ollie Stewart 

Document Number: 

54) 11-1-54 

Docket Number: 

A-94-52 

Printed 7/9/2008 3:11:22 PM Sheet 54 of 114 

P.1 
P.2 

$<** 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

. ., P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

•kfiVJdlM-jJkiwnH 

Revision?*- ° 

Date: 

Page bf 

Source Designation: 

/HV--TL 

JE~rt'5*\ 

APPUCATION FOR CAAPP PERMIT 

(CHECK ONLY ONE) 

XX INITIAL APPLICATION 

RENEWAL APPLICATION 

SIGNIFICANT MODIFICATION 

"PEKrarnr 

T5CTET 

SOURCE INFORMATION 

no-

"-57T7 r o i >nrrj 

th"/A AIH ULN-Mr."' 

1) SOURCE NAME: 

Grane Keml'ite Company Inc. 

3) SOURCE STREET ADDRESS: 

23525 W.Eames Street 

2) BATE FORM COMPLETED: 

November 30,1995 

"3TCIT7: ~ 

Channahon 

5) IS THE SOURCE LOCATED WITHIN CITV UMITS? 

No 

"57ZIPT 

60410 

YES XXX NO 

1\ TOWNSHIP NAME: 

Channahon 

h) COUNTY: 

Will 

ib) ILUNOIS AIR POLLUTION 50URCE'ID KI0. 

(IF KNOWN): 

197800AAX 

§, TYPICAL NO. OF EMPLOYEES 

AT THE SOURCE: 

275 

i\) FEDERAL EMPLOYER IDENTIFICATION NO. 

(FEIN): 

06-1380005 

il) TYPE OF SOURCE AND PRODUCTS PRODUCED:— 

Reinforced Plastic Composites Production; Fiberglass reinforced plastic panels 

\i) PRIMARY STANDARD INDUSTRIAL CLASSIFICATION (SIC) CATE50RV: 

Miscellaneous Plastics 

15a) LATITUDE (DD:MM:5S): 

41 - 27 - 45 

16a) UTM ZONE: 

17a> COORDINATE METHOD: 

I 

14) PRIMARY SIC NO.: 

3089 

b. LONGITUDE (DD:MM:55.: 

88-11-15 

b) UTM VERTICAL (RM): 

b, REFERENCE LOCATION: 

center of plant 

16) SOURCE ENVIRONMENTAL CONTACT PERSON: 

Paul Margherio, CHMM 

c) UTM HORIZONTAL (KMJ: 

15) CONTACT 

815-467-8656 

c) COORDINATE ACCURACY: 

+/- 2.5000SEC 

PERSON'S TELEPHONEnro I : 

_ i 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUES. 1991. AS AMENDED 1992, 

CHAP 1111/2. PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE 

CAAPP - 200 

1.1-1 FOR APPLICANTS USE 

PAGE 1 OF 5 
197800AAX Crane Kemlite 

c. 

. P.3 

TABLE OF CONTENTS 

rt 

Page ITEM 

Introduction 

200-CAAPP, Application for CAAPP Permit 

Table of Contents 

Plot Plan/Map 

Rooftop vent locations grid 

Site Location map 

Source-wide Process flow diagram 

Process description Overview 

List of Items for which a permit is being sought 

297-CAAPP form, Listing of Insignificant Activities 

Mixing Room #1 & #2 

Process description, mixing rooms 1 & 2 

220-CAAPP form, Mixing Rooms #1 & #2 

Exhibit 220-1 

Exhibit 220-5 & 6 

260-CAAPP form, Receiver Filter 

260C-CAAPP form, FDV-201 

260-CAAPP form, Dry weigh tank IA Filter 

260C-CAAPP form, FDV-701 

260-CAAPP form, Dry weight tank IB Filter 

260C-CAAPP form, FDV-702 

Long Panel Process Lines 

Process description, Long Panel Process Lines 

Process flow diagrams: LP-3, LP-6, LP-7 

220-CAAPP form, Long Panel Process Lines 

Exhibit 220-1 

Exhibit 220-5 & 6 

Exhibit 220-8 

Silo #1 & Silo #2 

220-CAAPP form, Silo #1 & Silo #2 

Exhibit 220-1 

Exhibit 220-5 

260-CAAPP form, Silo #1 filter 

260C-CAAPP form, FDV-101 

260-CAAPP form, Silo #2 filter 

260C-CAAPP form, FDV-103 

1.1-1 to 1.1-5 

1.2-1 to 1.2-2 

1.3-1 

1.3-2 

1.3-3 

1.4 

1.5 

1.6 

1.7-1 to 1.7-6 

1.1-i 

1.1-1 to 1.1-10 

1.1.1-1 to 1.1.1-2 

1.1.2-1 to 1.1.2-5 

1.2-1 to 1.2-10 

1.3-1 to 1.3-2 

1.4-1 to 1.4-10 

1.5-1 to 1.5-2 

1.6-1 to 1.6-10 

1.7-1 to 1.7-2 

2.1-i 

2.1-ii to 2.1-iv 

2.1-1 to 2.1-12 

2.2-1 to 2.2-2 

2.3-1 to 2.3-4 

2.4-1 to 2.4-3 

3.1-1 to 3.1-10 

3.2 

3.3 

3.4-1 to 3.4-10 

3.5-1 to 3.5-2 

3.6-1 to 3.6-10 

3.7-1 to 3.7-2 

Application Page 1.2-1 
P.4 

197800AAX Crane Kemlite 

TAB! _T? OF CONTENTS 

Page ITEM 

Storage Tanks (9): RR car; F300; X501; MlOO; S400; 

X500; M101; S401; Spare. 

4. l-i Process description, Storage Tanks (9) 

4.1-1 to 4.1-10 232 CAAPP form, Storage Tanks (9) 

4.1.1 Exhibit 232-1 

4.1.2 Exhibit 232-4 & 5 

4.2-1 to 4.2-5 Data for Tank RR car (NV-10 GPR) 

4,3-1 to 4.3-5 Data for Tank F300 (NV-11 FXR) 

4.4-1 to 4.4-5 Data for Tank X501 (NV-12 Flex) 

4.5-1 to 4.5-5 Data for Tank MlOO (NV-13 MMA) 

4.6-1 to 4.6-5 Data for Tank S400 (NV-14 Sty.) 

4.7-1 to 4.7-5 Data for Tank X500 (NV-15 Flex) 

4.8-1 to 4.8-5 Data for Tank M101 (NV-16 MMA) 

4.9-1 to 4.9-5 Data for Tank S401 (NV-17 STY) 

4.10-1 to 4.10-5 Data for Tank Spare (NV-18A Nad) 

Natural gas fired air make-up heaters #1; #2; #3; #4 

5.1-1 to 5.1-11 240-CAAPP form, natural gas fired air make-up heaters 

5.1.1 Exhibit 240-1 

5.1.2 Exhibit 240-3 

5.1.3 Exhibit 240-5 

Fugitive Emissions- Road dust and Clean-up 

6. l-i Process description, Clean-up operations 

6.1-1 to 6.1-11 391-CAAPP form, Fugitive Emissions - Clean-up 

operations and Paved Surfaces emissions 

6.1.1 Exhibit 391-1 

6.1.2-1 to 6.1.2-2 Exhibit 391-5 

Summary Material 

S.l-ltoS.1-2 215-CAAPP form, HAP Emissions Summary 

S.2-1 to S.2-5 296-CAAPP form, Compliance Certification 

S.3-1 to S.3-2 292-CAAPP form, Fee Determination 

S.4-1 to S.4-4 293-CAAPP form, Compliance Plan 

Application Page 1.2-1. 
P.5 
P.6 

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'Nn.m o K-DC_O —<MO-» *> ID •.•>«© —flJSX 

<*"* * ^ ^ •"•••••••"••'•»»•»•••• ir** •*••-» O l O l OlOtO i 

Application Page 1.3-2 

JS 
P.7 

CHANNAHON. IL 7.5 MINUTE USGS 

TOPOGRAPHIC QUADRANGLE MAP 1993. 

T34N. R9E. SEC. 3 

CRANE KEMUTE CO. 

JOLIET, IL 60434 

I.D. * 197800AAX 

najBTNQ. 

ORMMGM. 

I.3-3 

(o 
P.8 

ID#197800AAX Crane Kemlite 

Process Description 

Overview 

Kemlite Company operates a facility in Joliet, Illinois to manufacture fiberglass 

reinforced plastic panels for use in transportation and recreational vehicles; and 

commercial, industrial and specialty installation applications. Polyester resin mix 

and fiberglass reinforcements are the two major components ofthe panels. 

The facility occupies approximately 126,000 square feet under one roof on a thirty 

four acre site annexed to the City of Joliet outside the corporate boundary in 

Channahon Township along U.S. highway 6, near Interstate 55. While the site is 

legally in Joliet for purposes of all municipal services, the mailing address is 

Channahon, Illinois by direction of the local postmaster. 

The manufacturing area of the facility includes three process lines that produce a 

continuous fiberglass reinforced plastic (FRP) panel. There are two mixing rooms 

where raw materials are mixed and pumped to the production lines. There are two 

conversion processes in the manufacturing area. One process adheres finished e 

panels (from the panel lines) to other substrates, such as plywood. The other 

conversion process is the cut-down line where finished panels are reworked to 

smaller sizes. 

Bulk liquid raw materials, resins and monomers, are stored in tanker trucks 

permanently parked to form a tank farm in a lot at the Southwest end of the site. 

Bulk dry fillers are stored in two silos on a pad adjacent to the manufacturing 

building. 

Four gas-fired units heat the make-up air for the manufacturing area of the plant. 

All roadways, parking lots, loading docks, and other driving surfaces are payed, 

except for tiie fire lane along the North perimeter of the manufacturing area. 

Application Page 1.5 

1 
P.9 

List of Items for Which a Permit is Being Sought 

Tank Farm 

8 Raw Material Tanker Truck Storage Tanks: 

2 Styrene 

2 Methyl Methacrylate 

4 Polyester Resin 

1 General Purpose Polyester Resin Rail Car Storage Tank 

Mix Room #1 and #2 

Mix #1 2 Dry Material Weigh Tanks 

1 Filter receiver bin 

2 Alumina Hoppers 

2 Wet Material Weigh Tanks 

2 Mix Tanks 

3 Feed Tanks 

Mix #2 2 Dry Material Weigh Tanks w/ particulate filters 

1 Wet Material Weigh Tank 

1 Mix Tank 

2 Feed Tanks 

Long Panel lines LP-3. LP-6, JJP-7 

LP-3 1 Resin Dispenser

 e 

1 Fiberglass Chopper w/ particulate filter (as insignificant activity) 

1 Curing Oven 

LP-6 1 Resin Dispenser 

1 Fiberglass Chopper w/ particulate filter (as insignificant activity) 

1 Curing Oven 

LP-7 1 Resin Dispenser 

1 Fiberglass Chopper w/ particulate filter (as insignificant activity) 

1 Curing Oven 

Kemply Hne 

1 Adhesive Spreader ( as an insignificant activity ) 

Drv Material Storage Silos 

1 Calcium Carbonate Powder Silo (Silo#l) w/ bin vent filter 

1 Alumina Powder Silo (Silo#2) w/ bin vent filter 

Natural gas-fired air makeup heaters 

#1, #2, #3, #4 

Fugitive emissions 

driveways and parking lots 

clean-up operations 

Insignificant activities aa addressed in 297-CAAPP form 

Application Page 1.6 
P.10 

¥' 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILLINOIS 62794-9506 

-M:¥M»[*U,k*HM= 

Revision #: 

Date: 

Page of 

Source Designation: 

LISTING OF INSIGNIFICANT 

ACTIVITIES 

iTTOragETC 

PERMITS 

T5KTE 

THIS FORM MUST BE COMPLETED FOR ALL ACTIVITIES THAT ARE "IMSI-SHH-leAUT" ACCORDING TO 55 ILL ABM. CODE. SECTION 

201.210 ANO 201.211 FOR WHICH DETAILED DATA ANO INFORMATION. AS REQUESTED IN OTHER FORMS, IS NOT PROVIDED. 

i) SOURCE NAME: 

Crane Kemlite Company Inc. 

SOURCE INFORMATION 

1) BATE FORM 

PREPARED. Novembe r 30,1995 

i) SOURCE IB NO. 

(IF KNOWN): 1978()0AA X 

INSIGNIFICANT ACTIVITIES 

T) ARE ANV ONE OR ALL OF THE FOLLOWING ACTIVITIES. AS IBENTIFIEB IN 55 ILL 

ADM. CODE 201.210(b), PRESENT AT THE SOURCE? CHECK THE APPROPRIATE BOX. 

ACTIVITIES IN 35 ILL ADM. CODE 201.210(b): 

0 

YES NO 

ii) 

i«) 

iv) 

v) 

vi) 

AIR CONDITIONING OR VENTILATING EQUIPMENT NOT DESIGNED TO REMOVE AIR CONTAMINANTS GENERATEDf 

BY OR RELEASED FROM ASSOCIATED EQUIPMENT; 

PHOTOGRAPHIC PROCESS EQUIPMENT BY WHICH AN IMAGE IS REPRODUCED UPON MATERIAL SENSITIZED TO 

RADIANT ENERGY; 

EQUIPMENT USED FOR HYDRAUUC OR HYDROSTATIC TESTING; 

GENERAL VEHICLE MAINTENANCE AND SERVICING ACTIVITIES AT THE SOURCE, OTHER THAN GASOUNE FUEL 

HANDLING; 

CAFETERIAS, KITCHENS AND OTHER FACILITIES USED FOR PREPARING FOOD OR BEVERAGES PRIMARILY FOR 

CONSUMPTION AT THE SOURCE; 

EQUIPMENT USING A WATER, WATER AND SOAP OR DETERGENT, OR A SUSPENSION OF ABRASIVES IN WATER 

FOR PURPOSES OF CLEANING OR FINISHING PROVIDED NO ORGANIC SOLVENT HAS BEEN ADDED TO THE 

WATER; 

vii) ADMINISTRATIVE ACTIVITIES INCLUDING, BUT NOT LIMITED TO. PAPER SHREDDING. COPYING, PHOTOGRAPHIC 

ACTIVITIES, AND BLUEPRINTING MACHINES. THIS DOES NOT INCLUDE INCINERATORS; 

viii) LAUNDRY DRYERS. EXTRACTORS, AND TUMBLERS PROCESSING CLOTHING. BEDDING. AND OTHER FABRIC 

ITEMS USED AT THE SOURCE THAT HAVE BEEN CLEANED WITH WATER SOLUTIONS OF BLEACH OR DETERGENtS 

PROVIDED THAT ANY ORGANIC SOLVENT PRESENT IN SUCH ITEMS BEFORE PROCESSING THAT IS RETAINED 

FROM CLEAN-UP OPERATIONS SHALL BE ADDRESSED AS PART OF THE VOM EMISSIONS FROM USE OF CLEANING 

MATERIALS; 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUES, 1991, AS AMENDED 1992. 

2HMP 111 1/2, PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE. 

297-CAAPP 

1.7-1 

9 

&l:«3;_:H[«HZifcVM 

PAGE 1 OF 6 
P.11 

INSIGNIFICANT _ ACTIVITIES (continued} 7c , , 

ix) HOUSEKEEPING ACTIVITIES FOR CLEANING PURPOSES. INCLUblNC COLLECTING SKILLED ANB ACCUMULATED 

MATERIALS AT THE SOURCE/INCLUDING OPERATION OF FIXED VACUUM CLEANING SYSTEMS SPECIFICAUY FC 

SUCH PURPOSES, BUT NOT INCLUDING USE OF CLEANING MATERIALS THAT CONTAIN ORGANIC SOLVENT; 

x) REFRIGERATION SYSTEMS, INCLUDING STORAGE TANKS USED IN REFRIGERATION SYSTEMS, BUT EXCLUDING 

ANY COMBUSTION EQUIPMENT ASSOCIATED WITH SUCH SYSTEMS; 

xi) BENCH SCALE LABORATORY EQUIPMENT AND LABORATORY EQUIPMENT USED EXCLUSIVELY FOR CHEMICAL 

' AND PHYSICAL ANALYSIS. INCLUDING ASSOCIATED LABORATORY FUME HOODS. VACUUM PRODUCING DEVICE 

AND CONTROL DEVICES INSTALLED PRIMARILY TO ADDRESS POTENTIAL ACCIDENTAL RELEASES; 

xii) REST ROOM FACILITIES AND ASSOCIATED CLEANUP OPERATIONS. AND STACKS OR VENTS USED TO PREVENT 

THE ESCAPE OF SEWER GASES THROUGH PLUMBING TRAPS; 

xiii) ACTIVmES ASSOCIATED WITH THE CONSTRUCTION, ONSITE REPAIR. MAINTENANCE OR DISMANTLEMENT OF 

BUILDINGS. UTILITY LINES. PIPELINES. WELLS. EXCAVATIONS. EARTHWORKS AND OTHER STRUCTURES THAT OjO 

NOT CONSTITUTE EMISSION UNITS; 

xiv) STORAGE TANKS OF ORGANIC UQUIDS WITH A CAPACITY OF LESS THAN 500 GALLONS. PROVIDED THE TANK I! 

NOT USED FOR STORAGE OF ANY MATERIAL LISTED AS A HAZARDOUS AIR POLLUTANT PURSUANT TO SECTlOh 

112(b) OFTHE CLEAN AIRACT; 

xv) PIPING AND STORAGE SYSTEMS FOR NATURAL GAS. PROPANE, AND LIQUEFIED PETROLEUM GAS; 

xvi) WATER TREATMENT OR STORAGE SYSTEMS AS FOLLOWS: (A) SYSTEMS FOR POTABLE WATER OR BOILER 

FEEDWATER, (Bl SYSTEMS, INCLUDING COOLING TOWERS, FOR PROCESS WATER PROVIDED THAT SUCH 

WATER HAS NOT BEEN IN DIRECT OR INDIRECT CONTACT WITH PROCESS STREAMS THAT CONTAIN VOLATILE ^ 

ORGANIC MATERIAL OR MATERIALS LISTED AS HAZARDOUS AIR POLLUTANTS PURSUANT TO SECTION 112(b) Ol 

THE CLEAN AIR ACT; 

xvii) LAWN CARE, LANDSCAPE MAINTENANCE, AND GROUNDSKEEPING ACTIVITIES; 

xviii) CONTAINERS. RESERVOIRS, OR TANKS USED EXCLUSIVELY IN DIPPING OPERATIONS TO COAT OBJECTS WITH 

• OILS, WAXES, OR GREASES, PROVIDED NO ORGANIC SOLVENT HAS BEEN MIXED WITH SUCH MATERIALS; 

xix) COLD CLEANING DEGREASERS THAT ARE NOT INJNE CLEANING MACHINES, WHERE THE VAPOR PRESSURE OF 

THE SOLVENTS USED NEVER EXCEED 2kPa MEASURED AT 38C OR 0.7kPa AT 20C; 

xx) MANUALLY OPERATED EQUIPMENT USED FOR BUFFING, POUSHING, CARVING. CUTTING. DRILLING, MACHINING 

ROUTING, SANDING, SAWING, SCARFING, SURFACE GRINDING, OR TURNING; 

xxi) USE OF CONSUMER PRODUCTS. INCLUDING HAZARDOUS SUBSTANCES AS THAT TERM IS DEFINED IN THE 

FEDERAL HAZARDOUS SUBSTANCES ACT, WHERE THE PRODUCT IS USED AT A SOURCE IN THE SAME MANNER 

AS NORMAL CONSUMER USE; 

xxii) ACTIVITIES DIRECTLY USED IN THE DIAGNOSIS AND TREATMENT OF DISEASE. INJURY OR OTHER MEDICAL 

CONDITION; 

xxiH) FIREFIGHTING ACTIVITIES AND TRAINING IN PREPARATION FOR FIGHTING FIRES CONDUCTED AT THE SOURCE; 

XXiv) INTERNAL COMBUSTION ENGINE OR BOILER (INCLUDING THE FUEL SYSTEM) OF MOTOR VEHICLES, 

LOCOMOTIVES, AIR CRAFT. WATERCRAFT. UFTTRUCKS. AND OTHER VEHICLES POWERED BY NONROAD 

ENGINES; 

xxv) ACTIVITIES ASSOCIATED WITH THE CONSTRUCTION, REPAIR OR MAINTENANCE OF ROADS OR OTHER PAVED Oh 

OPEN AREAS, INCLUDING OPERATION OF STREET SWEEPERS. VACUUM TRUCKS, SPRAY TRUCKS. AND OTHER 

VEHICLES RELATED TO THE CONTROL OF FUGITIVE EMISSLQNS OF SUCH ROADS OR OTHER AREAS; 

xxvi) STORAGE AND HANDLING OF DRUMS OR OTHER TRANSPORTABLE CONTAINERS WHERE THE CONTAINERS ARE 

SEALED DURING STORAGE AND HANDLING; 

APPLICATION PAGE. 

297-CAAPP 

1.7-2 a»];r_.vj:_u*tf__iL:i-£iii>_ 

PAGE 2 OF 6 

in 
P.12 

l^^y^jyi^.^^^P?^?' 1^. xxvity INBMBUAL POINTS OF EMISSION OR ACTIVITIES AS FOLLOWS: (Aj INPIVIbOAL FLANGES, VALVES, PUMP SEAL! 

PRESSURE RELIEF VALVES AND OTHER INDIVIDUAL COMPONENTS THAT HAVE THE POTENTIAL FOR LEAKS, (B) 

INDIVIDUAL SAMPLING POINTS. ANALYZERS. AND PROCESS INSTRUMENTATION, WHOSE OPERATION MAY 

RESULT IN EMISSIONS, (C) INDIVIDUAL FEATURES OF AN EMISSION UNIT SUCH AS EACH BURNER AND 

SOOTBLOWERS IN A BOILER OR EACH USE OF CLEANING MATERIALS ON A COATING OR PRINTING LINE, (D) 

INDIVIDUAL EQUIPMENT THAT IS TRANSPORTABLE OR ACTIVITIES WITHIN A FACILITY ESTABUSHED FOR TESTlflG 

UNITS PRIOR TO SALE OR DISTRIBUTION OR FOR PURPOSES OF RESEARCH, AND (E) INDIVIDUAL EQUIPMENT O l 

ACTMTIES WITHIN A PILOT PLANT FACILITY THAT IS USED FOR RESEARCH OR TRAINING; 

xxviii) ACTTVITIES AT A SOURCE ASSOCIATED WITH THE MODIFICATION ONLY OR CONSTRUCTION ONLY OF A 

FACILITY. AN EMISSION UNIT OR OTHER EQUIPMENT AT THE SOURCE; 

xxix) ACTIVITIES AT A SOURCE ASSOCIATED WITH THE MAINTENANCE. REPAIR. OR DISMANTLEMENT OF AN 

EMISSION UNIT OR OTHER EQUIPMENT INSTALLED AT THE SOURCE, NOT INCLUDING THE SHUTDOWN OF THE 

UNIT OR EQUIPMENT, INCLUDING PREPARATION FOR MAINTENANCE, REPAIR OR DISMANTLEMENT. AND 

PREPARATION FOR SUBSEQUENT STARTUP. INCLUDING PREPARATION OF A SHUTDOWN VESSEL FOR ENTRY. 

REPLACEMENT OF INSULATION. WELDING AND CUTTING. AND STEAM PURGING OF A VESSEL PRIOR TO 

STARTUP. 

IS) ARE ANV EMISSION UNITS AT THE SOURCE C0N5IBEREBIN5ICKIIFICANT ACTIVITIES BECAUSE THEV FALL 

UNDER ONE OF THE ACTIVITIES OR EMISSION LEVELS LISTED IN 35 ILL. ADM. CODE 201.210(a)(1) THROUGH (18)7 I 

YES, IDENTIFY THE EMISSION UNITS IN THE "UST OF INSIGNIFICANT ACTTVITIES PURSUANT TO 201.210(a)(1) 

THROUGH (18)" AND PROVIDE THE REQUESTED INFORMATION. IF ADDITIONAL SPACE IS NEEDED. ATTACH AND 

LABEL AS EXHIBIT 297-1. 

ACTIVITIES AND EMISSION LEVELS IN 35 ILL ADM. CODE 201.210(a) 

I) ANY EMISSION UNIT DETERMINED TO BE AN INSIGNIFICANT ACTIVITY BY THE 

AGENCY PURSUANT TO 35 ILL ADM. CODE 201.211 (SEE ITEM #6); 

II) EMISSION UNITS WITH EMISSIONS THAT NEVER EXCEED 0.1 LBS/HR OF ANY 

REGULATED AIR POLLUTANT IN TTHE ABSENCE OF AIR POLLUTION CONTROL 

EQUIPMENT AND THAT DO NOT EMIT ANY AIR POLLUTANT LISTED AS HAZARDOUS 

PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT; 

iii) EMISSION UNITS WITH EMISSIONS THAT NEVER EXCEED 0.44 TONS/YR OF ANY 

REGULATED AIR POLLUTANT IN THE ABSENCE OF AIR POLLUTION CONTROL 

EQUIPMENT AND THAT DO NOT EMIT ANY AIR POLLUTANT LISTED AS HAZARDOUS 

PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT; 

iv) 

v) 

vi) 

• 

• 

• 

YES 

YES 

YES 

X NO 

NO 

NO 

DIRECT COMBUSTION UNITS DESIGNED AND USED FOR COMFORT HEATING 

PURPOSES AND FUEL COMBUSTION EMISSION UNITS AS FOLLOWS: (A) UNITS WITH A 

RATED HEAT INPUT CAPACITY OF LESS THAN 2.5 MMBTU/HR THAT FIRE ONLY 

NATURAL GAS, PROPANE OR UQUEFIED PETROLEUM GAS, (B) UNITS WITH A RATED 

HEAT INPUT CAPACITY OF LESS THAN 1.0 MMBTU/HR THAT FIRE ONLY OIL OR OIL IN 

COMBINATION WITH NATURAL GAS, PROPANE OR UQUEFIED PETROLEUM GAS, AND 

(C) UNITS WITH A RATED HEAT INPUT CAPACITY OF LESS THAN 200,000 BTU/HR 

WHICH NEVER BURN REFUSE, OR TREATED OR CHEMICALLY CONTAMINATED 

WOOD; 

YES D NO 

EXTRUDERS USED FORTHE EXTRUSION OF METALS, MINERALS, PLASTICS. RUBBER. 

OR WOOD, EXCLUDING EXTRUDERS USED IN THE MANUFACTURE OF POLYMERS. 

PROVIDED THAT VOLATILE ORGANIC MATERIALS OR CLASS I OR ll SUBSTANCES i—i 

SUBJECT TO THE REQUIREMENTS OF TITLE VI OF THE CLEAN AIR ACT ARE NOT USED YES 

AS FOAMING AGENTS OR RELEASE AGENTS OR WERE NOT USED AS FOAMING <—> 

AGENTS IN THE CASE OF EXTRUDERS PROCESSING SCRAP MATERIAtT 

FURNACES USED FOR MELTING METALS OTHER THAN BERYLLIUM WITH A BRIM FULL I I 

CAPACITY OF LESS THAN 450 CUBIC INCHES BY VOLUME; | | YES 

NO 

NO 

vii) EQUIPMENT USED FOR THE MELTING OR APPUCATION OF LESS THAN 50,000 LBS/YR 

OF WAX TO WHICH NO ORGANIC SOLVENT HAS BEEN ADDED; • YES X NO 

APPLICATION PAGE. 

297-CAAPP 

1.7-3 FOR APPLICANTS USE 

PAGE 3 OF 6 

II 
P.13 

viii) 

INSIGNIFICANT ACTIVITIES (continued) 

EQUIPMENT USED FOR FILLIN6 BRUMS, PAILS OR OTHER PACKA6ING CONTAINERS; 

EXCLUDING AEROSOL CANS, WITH SOAPS, DETERGENTS, SURFACTANTS, l 1 

LUBRICATING OILS. WAXES. VEGETABLE OILS, GREASES, ANIMAL FATS, GLYCERIN. YES 

SWEETENERS. CORN SYRUP. AQUEOUS SALT SOLUTIONS, OR AQUEOUS CAUSTIC ' ' 

SOLUTIONS; 

ix) EQUIPMENT USED FOR THE MIXING AND BLENDING OF MATERIALS AT AMBIENT 

TEMPERATURE TO MAKE WATER BASED ADHESIVES PROVIDED EACH MATERIAL 

CONTAINS LESS THAN 5% ORGANIC SOLVENT BY WEIGHT; • YES 

x) 

xi) 

STORAGE TANKS OF ORGANIC LIQUIDS WITH A CAPACITY OF LESS THAN 10.000 

GALLONS AND AN ANNUAL THROUGHPUT OF LESS THAN 100,000 GALLONS PROVIDED 

THE TANK IS NOT USED FOR THE STORAGE OF GASOUNE OR ANY LISTED I I YES 

HAZARDOUS AIR POLLUTANT PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT;' ' 

Tl 

STORAGE TANKS OF VIRGIN OR REREFINED DISTILLATE OIL, HYDROCARBON I 1 

CONDENSATE FROM NATURAL GAS PIPELINE OR STORAGE SYSTEMS. LUBRICATING 

OIL. OR RESIDUAL FUEL OILS; ' ' 

xii) DIE CASTING MACHINES WHERE A METAL OR PLASTIC IS FORMED UNDER PRESSURS I iNAniP- 1 IN A DIE; 

xiii) COATING OPERATIONS (EXCLUDING POWDER, ARCHITECTURAL AND INDUSTRIAL 

MAINTENANCE COATING) WITH AGGREGATE VOM USAGE THAT NEVER EXCEEDS 15 

LBS/DAY FROM ALL COATING LINES AT THE SOURCE, INCLUDING VOM FROM 

COATING. DILUTENTS. AND CLEANING MATERIALS; • 

YES 

YES 

YES 

Xiv) PRINTING OPERATIONS WITH AGGREGATE ORGANIC SOLVENT USAGE THAT NEVER 

EXCEEDS 750 GAUONS PER YEAR FROM ALL PRINTING LINES AT THE SOURCE. I 1 

INCLUDING ORGANIC SOLVENT FROM INKS, DILUTENTS, FOUNTAIN SOLUTIONS, AND YES 

CLEANING MATERIALS; '— J 

XV) GAS TURBINES AND STATIONARY RECIPROCATING INTERNAL COMBUSTION ENGINESTn 

OF LESS THAN 112 KW (150 HORSEPOWER) POWER OUTPUT; ]X J YES 

xvl) GAS TURBINES AND STATIONARY RECIPROCATING INTERNAL COMBUSTION ENGINES 1 

OF BETWEEN 112 KW AND 1.1118 KW (150 AND 1.500 HORSEPOWER) POWER OUTPUT YES 

THAT ARE EMERGENCY OR STANDBY UNITS; ' ' 

xvl!) STORAGE TANKS OF ANY SIZE CONTAINING EXCLUSIVELY SOAPS, DETERGENTS. 

SURFACTANTS, GLYCERIN, WAXES, VEGETABLE OILS, GREASES, ANIMAL FATS, 

SWEETENERS. CORN SYRUP. AQUEOUS SALT SOLUTIONS. OR AQUEOUS CAUSTIC 

SOLUTIONS PROVIDED AN ORGANIC SOLVENT HAS NOT BEEN MIXED WITH SUCH 

MATERIALS; 

• YES 

X 

X 

X 

X 

X 

X 

NO 

NO 

NO 

NO 

NO 

NO 

^]N O 

D N O 

^]N O 

X NO 

YES 

YES 

NO 

NO 

xviii) LOADING AND UNLOADING SYSTEMS FOR RAILCARS, TANK TRUCKS, OR 

WATERCRAFT THAT HANDLE ONLY THE FOLLOWING UQUID MATERIALS PROVIDED 

AN ORGANIC SOLVENT HAS NOT BEEN MIXED WITH SUCH MATERIALS: SOAPS, i 1 

DETERGENTS, SURFACTANTS, LUBRICATING OILS, WAXES, GLYCERIN. VEGETABLE 

OILS. GREASES. ANIMAL FATS. SWEETENER. CORN SYRUP, AQUEOUS SALT > > 

SOLUTIONS, OR AQUEOUS CAUSTIC SOLUTIONS. 

6) ARE ANY EMISSION UNITS AT THE SOURCE PROPOSED TO BE CONSIDERED 

INSIGNIFICANT ACTIVITIES THAT MEET THE CRITERIA USTED IN 35 ILL ADM. CODE 

201.211(a)? IF YES. LIST THE EMISSION UNITS IN THE "UST OF ACTIVITIES FOR WHICH 

STATUS AS AN INSIGNIFICANT ACTIVITIES IS PROPOSED PURSUANT TO 201.211(a)" AND 

PROVIDE THE REQUESTED INFORMATION. IF ADDITIONAL SPACE IS NEEDED. ATTACH 

AND LABEL AS EXHIBIT 297-2. 

CRITERIA IN 35 ILL ADM. CODE 201.211(a) 

i) THE EMISSION UNIT WOULD NOT EMIT MORE THAN 1.0 LBS/HR OF ANY REGULATED AIR POLLUTANT NOT USTEE 

AS HAZARDOUS PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT IN THE ABSENCE OF AIR POUUTION 

CONTROL EQUIPMENT; 

ii) THE EMISSION UNIT WOULD NOT EMIT MORE THAN 0.1 LB/HR OF ANY REGULATED AIR POLLUTANT USTED AS 

HAZARDOUS PURSUANT TO SECTION 112 (b) OF THE CLEAN AIR ACT IN THE ABSENCE OF AIR POUUTION 

CONTROL EQUIPMENT; AND 

iii) THE EMISSION UNIT IS NOT A PROCESS UNIT. 

• 

1 -

APPLICATION PAGE. 

297-CAAPP 

1.7-4 

FOR APPLICANTS USE 

PAGE 4 OF 6 

10. 
LIST OF INSIGNIFICANT ACTIVITIES PURSUANT TO 201.210 (a)(1) THROUGH poj 

C5 

EMISSION UNIT " " 

AND DESIGNATION 

Electricity generator 

water tank heater 

water heater 

"#0F 

UNITS 

2 

1 

1 

DESCRIPTION OF UNIT INCLUDING ANY CONTROL 

8Kw and 5Kw fori emergency power only 

200,000 input Btu; propane fuel 

bU.oou input btu; propane tuel 

• 

BA51STOR INSIGNIFICANCE 

SECTION 201.210(a) 

15 (less than 112Kw) 

4 (less than 2.5MMBTU/hr.) 

4 (less than 2.5MMBTU/hr.) 

1BASIS FOR DETERMINATION 

OF EMISSIONS 

NA 

NA 

NA 

1

1F CONSIDERED INSIGNIFICANT BASED ON EMISSION LEVEL. THE DETERMINATION METHOO OF EMISSION MUSTflE PROVIDED (EG., 1) STACK TEST, 2) MATERIAL BALANCE. 3) STANDARD EMISSION 

FACTOR (AP-42 OR AIRS), 4) ENGINEERING ESTIMATE, 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS)). 

APPLICATION PAGEl-7-5 

,297-CAAPP 

i»]:¥J_J__l[^Mt*ilW 

PAGE 5 OF 6 

TJ 
LIST OF ACTIVITIES FOR WHICH STATUS AS AN INSIGNIFICANT ACTIVITIES IS PROPOSED PURSUANT TO 201.211 (a) 

EMISSION UNIT 

AND DESIGNATION 

LP-3; LP-6: LP-7 

fiberglass choppers 

Drum mixing of 

color tints 

Ti02 Slurry Sys. 

Tanks 

Kemply Line 

1|U 

3 

1 

2 

1 

DESCRIPTION OF UNIT 

INCLUDING ANY CONTROL 

fiberglass chopper on each line; 

particulate filter exhausted to the 

inside of the building 

Drum mix station tp blend 

materials for panel color tinting. 

i 

One mix tank and one feed tank 

to deliver white tint to mixing 

rooms. 

Laminate frp panels to plywood. 

Adhesive spreader, conveyor, and 

press. Use water-based adhesive. 

OPERATING HOURS 

wWi U&BJK | " W 

DISCUSSION: 

9A h I M 

The filter operating hours 

correspond to line oper. 

hn* 

15 13 1 52 

This operation is done only 

as needed in 55 gal. drums 

2 13 1 52 

One cycle of operation 

every other day of the wk. 

8 15 I 52 

4 cycles of 30 mins per 8 

hr. of adhesive spreading. 

1 1 

1 1 

EMISSIONS 

1 LB PER 

POLLUTANT | HOUR 

HOOPER 

YEAR 

DETERMINATION METHOD: 

PART .1 .4 

4 Engineering estimate and equipment rating 

Styrene 

Methyl Metttacrylate 

.015 

.06 

.0017 

.007 

4 Engineering estimate 

Styrene .1 01S6 

4. Engineering estimate 

.ygM. .,.,.__.. 

.01 .01 

assume negligible VOM emission rate. (.01) 

OTHER 

SUPPORTING 

INFORMATION 

Filter collects stray 2" 

length glass fibers 

and glass lint 

Very low volume 

and frequency for 

this operation. 

Very low frequency 

of this operation. 

Negligible VOM 

content in adhesive. 

,IU - TOTAL NUMBER OF UNITS (EMISSION RATES SHOULD BE PROVIDED ON A PER UNIT BASIS). 

DISCUSSION - PROVIDE AN EXPLANATION OF OPERATING HOURS (E.G.. THE UNIT IS ON EMERGENCY STANDBY - THEREFORE rT ONLY OPERATES ONE DAY PER MONTH.) 

-"DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE, 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS). 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

ADDI ir.ATION PAGE 17-6 Mlfaa^WanT.-llH 
P.16 

DD#197800AAX Crane Kemlite 

Process Description 

Mixing Room #1 and #2 

The mixing room process is a batch operation for the combination of the raw materials, 

resins, monomers, fillers, and additives that become the polyester resin mix used on the 

long panel production lines. The mixing operations are computer controlled with 100% . 

redundancy for manual operation, if necessary. There are three separate sets of batch 

equipment, one set for each production line. Producing mix for each line is independent 

of the activity of the other systems within the constraints of shared supply of raw 

materials. Each of the three systems operate on the same schedule of operating hours of 

the long panel line for which it is supplying resin mix. 

The mixing process consists of successive iterations of three basic steps repeated for the 

length of the production run on the long panel line. In the first step the bulk ingredients, 

resins, monomers, and filler are weighed in the weigh tanks. Next, these are charged to 

a mixing tank and agitated until homogenous. Other minor components may be added at 

this time. When the mixing cycle is complete, the resin mix is transferred to the feed 

tank that is supplying the long panel line with a continuous source of polyester resin 

mix. 

Resin mix is formulated in discrete batch amounts that are blended with the previous 

and successive batches to simulate a continuous flow of material to the panel line. The 

weights of every ingredient are recorded for each discrete batch. The record also 

includes the identification of the mix type, date, time, monomer percentage, and the 

VOM emissions created for that batch activity. 

Application Page 1,1-i 

l*s 
P.17 

m 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILLINOIS 62794-9506 

FOR APPLICANTS USE 

Revision #: J> 

Date: _ September 15,1995 

Page of 

Source Designation: 

Kemlite Joliet 

PROCESS EMISSION UNIT 

DATA AND INFORMATION EMI55I0N POINT #: 

•BATET 

^SOURCE NAME: 

Crane Kemlite 

2) DATE FORM 

SOURCE INFORMATION 

PREPARED*. November 30,1995 

3) SOURCE ID NO. An-,ann„AX, 

(IF KNOWN): 197800AA X 

4) NAME OP EMISSION UNIT: 

Mixing Room #1 and 

5) NAME OP PROCESS: 

Mix Room #1 and #2 

GENERAL INFORMATION 

#2 

6) DESCRIPTION OF PROCESS: 

Raw material batching and mixing 

7) DESCRIPTION OF ITEM OR MATERIAL PRODUCED OR ACTIVITY ACCOMPUSHED: 

Polyester resin mix prepared and pumped to Long Panel process lines 

56) FLOW DIAGRAM DESIGNATION 6F EMISSIONUNIT: ) FLOW DIAGRAM DESIGNATION OF EMISSION 

Mix room #1 and # 2 

§, MANUFACTURER OF EMISSION UNIT (IF KNOWN): 

N A 

10) MODEL NUMBER (IF KNOWN): 

NA 

12 DATES OF COMMENCING CONSTRUCTION. 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EMISSION UNIT (ACTUAL OR PLANNED) 

ii) DESCRIPTION OF MODIFICATION (IF APPLICABLE): 

ii) SERIAL NUMBER (IF KNOWN): 

N A 

a) CONSTRUCTION (MONTHA/EAR): 

N A 

b) OPERATION (MONTVWEAR): 

(#1)05/80 (#2) 05/85 

c) LATEST MODIFICATION (MONTH/VEAR): 

none 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUES. 1991. AS AMENDED 1992. 

CHAP 111 1/2, PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEJNG DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE. 

220-CAAPP 

1.1-1 

PAGE 1 OF 10 

Wn 
P.18 

14) DOES THE EMISSION UNIT HAVE MORE THAN ONE MODE OF OPERATION? 

IF YES, EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE PROCESS EMISSION UNIT FORM 220-CAAPP MUST BE COMPLETED 

FOR EACH MODE): 

JYES 

15) PROVIDE THE NAME AND DESIGNATION OP ALL AIR POLLUTION CONTROL EQUIPMENT CONTROLLING THIS 

EMISSION UNIT, IF APPUCABLE (FORM 260-CAAPP AND THE APPROPRIATE 260-CAAPP ADDENDUM FORM 

MUST BE COMPLETED FOR EACH ITEM OF AIR POLLUTION CONTROL EQUIPMENT): 

bin filters: 

FDV-701; FDV-702; FDV-201 

16) WILL EMISSIONS DURING STARTUP EXCEED EITHER THE ALLOWABLE EMISSION T OK „ 

RATE PURSUANT TO A SPECIFIC RULE. OR THE ALLOWABLE EMISSION LIMIT AS YES 

ESTABUSHED BY AN EXISTING OR PROPOSED PERMIT CONDITION? 

IF YES, COMPLETE AND ATTACH FORM 203-CAAPP, "REQUEST TO OPERATE WITH 

EXCESS EMISSIONS DURING STARTUP OF EQUIPMENT. 

1?) PROVIDE ANV LIMITATIONS ON SOURCE OPERATION AFFECTING EMISSIONS OR ANY WORK PRACTICE 

STANDARDS (E.G.. ONLY ONE UNIT IS OPERATED AT A TIME): 

Maximum annual material usage limits for (units in TPY) Polyester resin, 38318; 

Styrene, 5962; Methyl Methacrylate, 1721. Maximum annual output of polyester 

resin mix, 72000. 

OPERATING INFORMATION 

1fl) ATTACH THE CALCULATIONS. TO THE EXTENT THEV ARE AIR EMISSION RELATED. FROM WHICH THE 

FOLLOWING OPERATING INFORMATION. MATERIAL USAGE INFORMATION AND FUEL USAGE DATA WERE 

BASED AND LABEL AS EXHIBIT 220-1. REFER TO SPECIAL NOTES OF FORM 202-CAAPP. 

XX NO 

19a) MAXIMUM OPERATING HOURS 

7500 

b) TYPICAL OPERATING HOURS 

6240 

Sfl) ANNUAL THROUGHPUT 

HOURS/DAY: 

24 

DAV5M1EEK: 

6 

WEEK5WEAR: 

52 

HOURS/DAY: 

24 

DEC-FEBM: 

25 

BAYS/WEEK: WEEKS/YEAR: 

52 

MAR-MAYM: 

25 

JUN-AUG(ft): 

25 

SEP-NOV(%): 

25 

MATERIAL USAGE INFORMATION 

21a) RAW MATERIALS 

Polyester Resin 

Stvrene monomer 

Methvl methacrylate 

Calcium Carbonate 

Alumina Trihydrate 

* see exhibit 220 - 1 

LBS/HR 

MAXIMUM RATES 

TON5/VEAR 

38318 

5962 

1721 

19000 

7000 

TYPICAL RATES 

LB5/HR 

20492 

TONS/YEAR 

3024 

736 

7073 

802 

APPLICATION PAGE 11-2 

220-CAAPP PAGE 2 OF 10 

in 
P.19 

21b) PRODUCTS 

polyester resin mix 

* total supply rate to 

long panel lines 

LP-3, LP-6, LP-7 

21 c) BY-PRODUCT MATERIALS 

NA 

MAXIMUM RATES 

LBS/HR 

19200 * 

TONS/YEAR 

72000 

MAXIMUM RATES 

LBS/HR 

NA 

TONS/YEAR 

NA 

TYPICAL RATES 

LBS/HR 

6943 * 

TONS/YEAR 

21662 

TYPICAL RATES 

LBS/HR 

NA 

TONS/YEAR 

NA 

FUEL USAGE DATA 

lit,) MAXIMUM FIRING RATE 

(MILLION BTU/HR): 

"W TOEnTPE: 

b) TYPICAL FIRING RATE 

(MILUON BTU/HR): 

c) DESIGN CAPACITY FIRING 

RATE (MILUON BTU/HR): 

NA 

Q ] NATURAL GAS QFUE L OIL: GRADE NUMBER j_JcOAL [_JoTHER 

IF MORE THAN ONE FUEL IS USED, ATTACH AN EXPLANATION AND LABEL AS EXHIBIT 220-2 

•ej TYPICAL HEAT CONTENT OF FUEL (BTU/LB. 

BTU/GAL OR BTU/SCF): 

g) TYPICAL ASH CONTENT (WTK..KIA FOR NATURAL 

GAS): 

TJ TYPICAL SULFUR CONTENT (WT %.. NA FOR 

NATURAL 

GAS): 

h) ANNUAL FUEL USAGE (SPECIFY UNITS. E.G.. 

SCF/YEAR. GAL/YEAR, TON/YEAR): 

li) ARE COMBUSTION EMISSIONS DUCTED TO THE SAME STACK OR CONTROL AS 

PROCESS UNIT EMISSIONS? 

IF NO. IDENTIFY THE EXHAUST POINT FOR COMBUSTION EMISSIONS: 

YES NO 

APPLICATION PAGE1-

1

'

3 

220-CAAPP 

If. 

PAGE 3 OF 10 
.nrrvjw-.^y.w.. . _»%«» 

24) PROVIDE ANV SPECIFIC EMISSION STANDARD^) AND UMITATION(S) SET BY RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT (E.G., VOM, IAC 2l8.204(j)(4). 3.5 LBS/GAL): 

REGULATED AIR POLLUTANT(S) EMISSION STANDARD'S) REQUIREMENTS) 

VOM 218.666(c) 

~25) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT 

REGULATED AIR POLLUTANT(S) RECORDKEEPING RULE(S) 

VOM 218.672(c)(2) 

~5B) PROVIDE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) REPORTING RULE(S) 

17 

VOM 

) PROVIDE ANY SPECIFIC MONITORING RULE(S 

REGULATED AK POLLUTANT(S) 

none 

|WI 

IAC 201.302(a) 

j 

•IICH ARE APPUCABLE TO THIS EMISSION UNIT: 

MONITORING RULE(S) 

: 

work practices 

REQUIREMENTS) 

inspection log (covered in maint. log) 

REQUIREMENT(S) 

Annual Emissions Report 

REQUIREMENT(S) 

~2B) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) TESTING RULE(S) REQUIREMENT(S) 

none 

\ 

APPUCATION PAGE. 

220-CAAPP 

1.1-4 

PAGE 4 OF 10 
P.21 

25) DOES THE EMISSION UNIT QUALIFY FOR AN EXEMPTION FROM AN 

OTHERWISE APPLICABLE RULE? YES XX. NO 

IF YES. THEN LIST BOTH THE RULE FROM WHICH IT IS EXEMPT AND THE RULE WHICH ALLOWS THE EXEMPTION. 

PROVIDE A DETAILED EXPLANATION JUSTIFYING THE EXEMPTION. INCLUDE DETAILED SUPPORTING DATA AND 

CALCULATIONS. ATTACH AND LABEL AS EXHIBIT 220-3. OR REFER TO OTHER ATTACHMENT(S) WHICH ADDRESS 

AND JUSTIFY THIS EXEMPTION. 

COMPUANCE INFORMATION 

30) IS THE EMISSION UNIT IN COMPLIANCE Wl fH ALL APPLICABLE 

REQUIREMENTS? XX YES NO 

IF NO. THEN FORM 294-CAAPP "COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS" MUST BE COMPLETED AND SUBMITTED WITH THIS APPUCATION. 

31) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE. OR WAS PREVIOUSLY. DEMONSTRATED: 

Calculation of emissions method approved by IEPA. (see exhibit 220 -5) 

Implemented work practice standards of IAC 218.666(c). 

il) EXPLANATION OF HOW ONGOING COMPLIANCE WILL BE DEMONSTRATED: 

Use approved method to calculate emissions of VOM, and keep appropriate 

records of the results of these calculations. 

Following work practice standards of IAC 218.666(c). 

TESTING, MONITORING, RECORDKEEPING aAND REPORTING" 

33a LIST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECORDS ARE BEING MAINTAINED TO 

DETERMINE FEES, RULE APPUCABIUTY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT, THE METHOt 

OF MEASUREMENT, AND THE FREQUENCY OF SUCH RECORDS (E.G.. HOURLY. DAILY. WEEKLY): 

PARAMETER 

material usage 

Tank lids 

emissions 

UNIT OF MEASUREMENT METHOD OF MEASUREMENT 

lbs. 

NA 

lbs. 

mix report 

visual inspection 

computer calc. 

FREQUENCY 

daily 

weekly 

monthly 

APPLICATION PAGE

 1 '1

'

5 

220-CAAPP 

FOR APPLICANTS USE 

PAGE 5 OF 10 

3d 
P.22 

T3B) BRIEFLY DESCRIBE THE METHOD BV WHICH RECORDS WILL BE CREATED AND MAINTAINED. FOR EACH 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING. TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

material usage 

emissions 

tank lids 

METHOD OF 

RECORDKEEPING 

mix reports 

computer calc 

inspection log 

TITLE OF 

PERSON RESPONSIBLE 

TITLE OF 

CONTACT PERSON 

mix supervisor 

mix supervisor 

mix supervisor 

Env./Safety Eng. 

Envi/Safety Eng. 

Env./Safety Eng. 

c) IS COMPLIANCE OF THE EMISSION UNIT READILY DEMONSTRATED BV REVIEW OF 

THE RECORDS? 

IF NO, EXPLAIN: 

XX YES NO 

d) ARE A U RECORDS READILY AVAILABLE FOR INSPECTION. COPYING AND 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO, EXPLAIN: 

XX YES NO 

34a) DESCRIBE ANV MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCABIUTV OR 

COMPLIANCE: ... . N/A 

TJ WHAT PARAMETER® IS(ARE) BEING MONITORED (E.G.. VOM EMISSIONS TO ATMOSPHERE)? 

N/A 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G., IN STACK MONITOR 3 FEET FROM EXIT): 

N/A 

APPLICATION PAGE. 

220-CAAPP 

1.1-6 

PAGE 6 OF 10 

J3I 
P.23 

34d) IS EACH MONITOR EQUIPPED WITH A RECORDING DEVICE? 

IF NO, UST ALL MONITORS WITHOUT A RECORDING DEVICE: 

NA 

YES NO 

e) IS EACH-MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY BASIS? 

IF NO, EXPLAIN: 

NA 

YES NO 

TJ IS EACH MONITOR OPERATED AT ALL TIMES THE ASSOCIATED EMISSION UNIT 

IS IN OPERATION? 

IF NO, EXPLAIN: 

NA 

YES NO 

35 PROVIDE INFORMATION ON THE MOST RECENT TESTS, IF ANV. IN WHICH THE RESULTS ARE USED FOR 

PURPOSES OF THE DETERMINATION OF FEES. RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE TEST DATE 

TEST METHOD USED, TESTING COMPANY. OPERATING CONDITIONS EXISTING DURING THE TEST AND A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL AS EXHIBIT 220-4: 

TEST DATE TEST METHOD 

none 

TESTING COMPANY 

OPERATING 

CONDITIONS SUMMARY OF RESULTS 

36) DESCRIBE ALL REPORTING REQUIREMENTS AND PROVIDE THE TITLE AND FREQUENCY OF REPORT 

SUBMITTALS TO THE AGENCY: 

REPORTING REQUIREMENTS TITLE OF REPORT FREQUENCY 

material usage 

VOM emissions 

Name, ID#. VOM content 

Mix report 

Annual Emissions report 

Mix report 

annual 

annual 

annual 

APPLICATION PAGE 

220-CAAPP 

1.1-7 

PAGE 7 OF 10 

33 
REGULATED AIR 

POUUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER <-10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (SOZ) 

VOLATILE 

ORGANIC 

MATERIAL (VOM) 

OTHER, SPECIFY: 

EXAMPLE: 

PARTICULATE 

MATTER 

MAXMUM: 

TYPICAL: 

MAXIMUMTYPICAL: 

MAXMUM: 

TYPICAL: 

MlMflMUMt 

TYPICAL: 

MAXIMUM: 

TYPICAL: 

MAXMUM: 

TYPICAL: 

MAXMUME 

TYPICAL: 

MftXmUM" 

TYPICAL: 

MAXMUU: 

TYPCAL 

• till-EMISSIM 

2L * ACTUAL EW 

'UNCONTROI 

HOUR 

(LBSfHR) 

- -

1.5 

.5494 

5.00 

4.00 

lUNSPtK 

YEAR 

(TONS/YR. 

5.6 

1.714 

219 

14.4 

SSION RATE 

.LEO EMISSION RATE 

•-OTHER 

TERMS 

! 

' 

: 

1 

GFVDSCF 

0.24 

GfVOSCF 

MOTHER 

TERMS 

«DM 

4 

4. 

i 

4 

m MMUN0M 

ALLOWABLE BY RULE EMISSION RATE 

SRATE (UNITS) 

a.OILBS/HR) 

5.5 (LBSMR) 

APPLICABLE 

RULES 

212.321 

212.321 

YEAR 

(TONS/VR) 

26.28 

19.80 

'PERMITTEO EMISSION RATE 

RATE (UNITS) 

1.5lbs./hr. 

S.5 LBSMR 

IONS PfcH 

YEAR 

(TONS/YR) 

5.6 

22 

IMPORTANT: AnACHCAIXUUTIt_Wt% TO'THE EXTENT "fflEV ARE AIR __WSS_ONS RELATES, M 

JcHECK UNCONTROLLED EMISSION RATE BOX IF CONTROL EQUIPMENT tS USED. OTHERWISE CHECK ANO PROVIDE THE ACTUAL EMISSION RATE TO ATMOSPHERE. INCLUDING INDOORS. SEE INSTRUCTIONS. 

"-PROVIDE THE EMISSION RATE THAT WIU BE USED AS A PERMIT SPECIAL CONDITION. THIS UH_rTWUJ.BE USEO TO DETERMINE THE PERMIT FEE 

-VlEASE PROVIDE ANY OTHER EMISSION RATE WWCH IS COMMONLY USED. REQUIREO BY A SPECIFIC UOTAT10N OR-DiAT WAS MI*ASURa> (E.& PH^GRTOSCF. CTC.) 

4DM • DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS). 4) ENGINEERING ESTIMATE. S) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

•fcATE - AUOWABLE EMISSION RATE SPECIFIED BY MOST STRMGENT APPUCABLE RULE. 

APPUCATION PAGE. 

220-CAAPP 

1.1-8 

FQR APPLICANTS USE 

PAGE 8 OF 10 

J 
-T 

# 

(38) HAZARDOUS AIR POLLUTANT EMISSION INFORMAT ON 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

Styrene (STY) 

Methyl (MMA) 

Methacrylate 

-

 -EUMPLE: 

Benzene 

•-CAS 

NUMBER 

100-42-5 

80-62-6 

71432 

""ITWICTL" "' 

"TOTUMUHF 

•ITPICAL"'" 

"'RUUUMDMr 

ITHUJAL" 

ITHILAL!" 

--««•» » 

"ITWCWT" 

X 

1

 ACTUAL EMISSION RATE 

UNCONTROLLED EMISSION RATE 

POUNDS PER 

1

 HOUR 

(LBS/HR) 

1.5-(MMA) 

.3431 

1.5-(STY) 

.2063 

i 

i 

7<5.(5 

4.6 

TONS PER 

YEAR 

CTONS/YR) 

5.6 - (MMA) 

1.07 

5.6 - (STY) 

.6434 

• 

1.2" " 

oi 

30THER 

TERMS 

*DM 

4 

4 

4 

4 

2 

I 

ALLOWABLE BY RULE 

^ T E OR STANDARD 

98% by wt control device 

leak-tight trucks 

APPLICABLE 

RULE 

CPRM 

61.302(b).(d) 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 220-6. 

' PROVIDE UNCONTROLLED EMISSIONS IF CONTROL EQUIPMENT IS USED. OTHERWISE. PROVIDE ACTUAL EMISSIONS TO THE ATMOSPHERE. INCLUDING INDOORS. CHECK 80X TO SPECIFY. 

tCAS-CHEMICAL ABSTRACT SERVICE NUMBER. 

TLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BY A SPECIFIC LMfTATION OR THAT WAS MEASURED (E.G.. PPM. GR/DSCF. ETC.). 

T)M - DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS. 4) ENGINEERING ESTIMATE. S) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

--RATE - AUOWABLE EMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

APPLICATION PAGE. 

1.1-9 

rO 
P.26 

EXHAUST POINT INFORMATION 

THI5 SECTION SHOULD NOT BE COMPLETED IF EMISSIONS ARE EXHAUSTED THROUOH AIR POLLUTION CONTROL EQUIPMENT. 

ii.) PLOW DIAGRAM 0E5I5NATION OF EXHAUST POINT: 

mix#1: NV-1.NV-2. NV-19. NV-20: mix#2:NDV-4andNDV-5 

Ad) PE5CRIPTION OF EXHAUST POINT (STACK. VENT. ROOF MONITOR, INPOOR5, ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS, DO NOT COMPLETE THE REMAINING ITEMS. 

vent 

Ai) PISTANCE TO NEAREST PLANT BOUNPARV FROM EXHAUST POINT DISCHARGE (FT): 

NV-1. NV-2. NV-19. NV-20: 80 ft. 

Al) DISCHARGE HEIGHT ABOVE GRADE (FT): 

43) J^kM^ftRfci&T^tffi r\\Wtt, IF KNOWN (FT"): 

NV-4. NV-5 :200 ft. 

IV-4 NIV.fi-98 ft 

44) PIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE PIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREA n 

4S) EXIT GAS FLOW RATE 

N /A (natural vents) 

46) EXIT OAS TEMPERATURE 

ambient 

a) MAXIMUM (ACFM): 

a) MAXIMUM fF): 

b)TVPICAL(ACFM): 

b) TYPICAL (*F): 

IT) DIRECTION OF EXHAU5T (VERTICAL, LATERAL, DOWNWARD,:— 

lateral 

46) UST ALL EMISSION UNITS ANP CONTROL DEVICES SERVEP BV THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

aT 

*T 

Mix #2 wet weigh tank 

Mix #2 Mix and feed tanks 

T Mix #1 wet weigh tanks 

w Mix #1 Mix and feed tanks 

"ST Mix #1 Mix tank 

tank2C toNDV-5 

tanks 3C; 4C; 5C to NDV-4 

tank 2 to NV-20; tank 4 to NV-19 

tanks 5,6,7,8 to NV-1 

tank 9 to NV-2 

THE FOLLOWINC INFORMATION NEED ONLV BE SUPPLIED IF READILY AVAILABLE. 

4§a} LATITUDE: 

41 - 27 - 45 

5fl) UTM ZONE: ~ b) UTM VERTICAL 

b) LONGITUDE: 

88-11-1 5 

c) UTM HORIZONTAL (KM): 

APPLICATION PAGE 1/M 0 

220-CAAPP PAGE 10 OF 10 

•25 
P.27 

197800AAX Crane Kemlite 

Exhibit 220-1 

Mixing Rooms Usage 

Mix room usage is created in the Kemlite Mix Report in the manufacturing 

computer system. Each batch on completion creates a record in the report that 

includes the date, time, mix type, individual weight of all ingredients, total batch 

weight, monomer percent of mix, and emissions created from that batch. These 

records can be sorted for individual batches in one day, or as a summary for 

multiple dates (ie. month, year). Data for the form 220 typical operating 

information and material usage information were 1994 actual totals. Actual 

maximum usage in lbsVhr. may exceed supply rate to line per hour ( ie.: mix room 

usage is batch process; line is continous process) and should not be a permit 

condition. The maximum usage in Tons Per Year is proposed to be a permit 

condition. 

Exhibit 220-1 (p. 1.1.1-2) attached is an example of the Kemlite Mix Report. 

Application Page 1.1.1-1 

ao> 
Exhibit 220-1 

31 

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Application Page 1.1.1-2 

5P 
P.29 

197800AAX Crane Kemlite 

Exhibit 220-5 & 6 

Mixing Room Emissions calculations 

Mix room emissions are based on the vapor displacement of air in the tanks as the 

VOM containing materials are introduced into them. Raoult's Law and Antoine's 

Equation, and the Ideal Gas Law are used. 

Emission calculations are based on the following assumptions: 

1. Styrene monomer and methyl methacrylate are the only materials 

present in resin mix emissions. 

2. Styrene monomer and methyl methacrylate are the only polyester resin 

mixture constituents with appreciable partial pressures. 

3. Partial pressure and monomer moles are directly proportional to VOM 

emissions. 

4. Temperature is averaged to 20° C. for use in calculations. 

5. Monomer percent of resins received from suppUers are based on test 

certificates of analysis from the supplier. 

The monomer percent in vendor supplied resins are stated on the certificate of 

analysis when a shipment is received from the supplier. This data is input to a 

table in the computer system that makes the emissions calculation. On each 

subsequent delivery, the table is updated. This table provides values to detennine 

the amount of monomer in each mix. Other values used to calculate emissions are 

included in the formulations (recipe) data base used to make batches, or are 

results recorded from the weighing transactions of the batching process. The 

remainder of the values are derived as outlined below. 

Following are the steps used to detennine VOM emissions for a resin mix batch: 

Individual weight of ingredients and total weight of mix is used to determine total 

weight and percent of monomer components. 

1) (Rx * rx) + CR* * r2 ) + (R,, * rn ) + Sty! = Sty 

Where: 

Rj n ss Resin ingredient weight (lbs.) 

r

i..j» - percent styrene monomer in resin as supplied 

Sty! s Styrene ingredient weight as a component (lbs.) 

Sty = Total weight of all styrene in mix (lbs.) 

Application Page 1.1.2-1 

39. 
P.30 

197800AAX Crane Kemlite 

Exhibit 220-5 & 6 

2) (Rx * r t ) + (R2 * r 2 ) + (R* *rB ) + MMAX = MMA 

Where: 

Ri...n = Resin ingredient weight (lbs.) 

r

i.._n

 = percent MMA monomer in resin as suppUed 

MMAX = MMA ingredient weight as a component (lbs.) 

MMA = Total weight of all MMA in mix (lbs.) 

3) TotL= R--^ + Sty + MMA 

Where: 

Ri...n ~ toteA resin ingredient weights (lbs.) 

Sty = total styrene weight (lbs.) 

MMA = total MMA weight (lbs.) 

Tott = Total Uquid weight (lbs.) 

4a.) The volume of air displaced in weigh tank is calculated using these 

constants: 

specific gravity of Uquid only = 1.08 (9 lbs./gal.) 

cubic feet of air per gallon = 7.47 

Va = TotL/9/7.47 

Where: 

Va = Volume of air displaced 

Tott = Total Uquid weight Obs.) 

4b.) The volume of air displaced in the mix and feed tanks is calculated: 

Vb =-*• Totj, / mix,,, / 7.47 

Where: 

Vb = Volume of air displaced 

Totjj » Total mix weight 

mixag = Specific gravity conversion (weight per gallon for that mix from the 

formulations data base) 

4c.) VTM = Va + Vb 

Where: 

Vr* = Total volume of air displaced by the mix through the complete cycle 

in the mixing room. 

AppUcation Page 1.1.2-2 

M 
P.31 

( . 

197800AAX Crane Kemlite 

Exhibit 220-5 & 6 

5.) Percent monomer, moles, and mole fractions are calculated: 

S = Sty/Totjj 

M = MMA/Totw 

moles styrene *= S / 104.14 

moles MMA =M/100.11 

mole fraction styrene = moles styrene / (moles styrene + moles MMA) 

mole fraction MMA = moles MMA / (moles styrene + moles MMA) 

Where: 

S = percent styrene in mix 

M= percent MMA in mix 

(molecular weight of styrene = 104.14) 

(molecular weight of MMA = 100.11) 

6.) Partial pressure derivation using Raoult's Law and Antoine's Equation: 

Raoult's Law Ps = Xj * VPt 

Where: 

P{ = partial pressure of component" i " from resin mix 

^ = mole fraction of component " i " in resin mix 

VPi = vapor pressure of component" i " from resin mix 

i = styrene or methyl methacrylate 

Antoine's Equation log10VPi = A - B/(C+T) 

Where: 

VPj = vapor pressure of component " i " in resin mix 

A, B, & C = Constants from the Uterature (see below) 

T = 20 (from assumptions above) 

Antoine's Equation Constants 

A 

Styrene (C8H8) 6.92409 

Methyl Methacrylate (C5H802 ) 10.311 

B 

1420.0 

3764.0 

C 

206 

406.454 

AppUcation Page 1,1,2-3 

m 
P.32 

197800AAX Crane Kemlite 

Exhibit 220-5 & 6 

7.) Emission of each component VOM is calculated using these constants: 

atmospheric pressure = 760 mmHg 

lbs. moles/c.f. conversion = .00278 

Esty = 104.14 * .00278 * ( Psty / 760) * VTot 

E ^ =* 100.11 * .00278 * (?„_ / 760) * V m 

Evtaa ~ -^Sty

 + Enuna 

where: 

Psty = partial pressure of styrene from resin mix 

P-ama = partial pressure of methyl methacrylate from resin mix 

Esty= Emission of styrene (lbs.) 

Emma

 = Emission of methyl methacrylate (lbs.) e 

E ^ *= Total emissions (lbs.) 

Note: 

The 1.5 lbThr. hourly and 5.6 TPY annual VOM ( HAP ) emission Umits 

are proposed permit condition limits for a combination of both Styrene and Methyl 

Methacrylate monomers. The combination of Styrene and Methyl Methacrylate 

emissions wiU not exceed the emission limit total. 

Particulate emissions: 

Emissions for the filter receiver and dry weigh tank filter operations, based 

on the 99+ % efficiency of the filters used and the closed system of operation, are 

assumed to be at the negUgible level of .1 lbVhr. and .44 TPY each. This is the 

permit limitation of the current IEPA operating permit. It is also the proposed 

pennit Umitation. 

Application Page 1.1.2-4 

«l 
|09-novt 

I 

Mxv Id 

6600 

6690 

Total 

Mxv Id 

3300 

Total 

Mxv Id 

7300 

7600 

7972 

Total 

Exhibit 220-5&6 

-1995 KEMLITE 

11/07/95-

Emission Styrene 

1.8527627049 

• 0.9662545413 

2.8190172462 

Emission Styrene 

4.2154237467 

• 4.2154237467 

Emission Styrene 

1.0360000000 

0.4760000000 

0.6490000000 

2.1610000000 

MIX EMISSION REPORT 11:25:05 1 

•11/07/95 | 

Mix Station A 

Emission Mma 

3.8983625649 

0.0098376959 

3.9082002608 

Mix Station B 

Emission Mma 

0.0635719405 

0.0635719405 

Mix Station C 

Emission Mma 

0.0400000000 

1.0300000000 

0.8170000000 

1.8870000000 

Emission Total 

5.7511252698 

0.9760922372 

6.7272175070 

Emission Total 

4.2789956873 

4.2789956873 

Emission Total 

1.0760000000 

1.5060000000 e 

1.4660000000 

4.0480000000 

P33 

, 

Mxv Id Emission Styrene 

Mix Stations A, B 

Emission Mma 

& C 

Emission Total 

3300 

6600 

6690 

7300 

7600 

7972 

Total all 

4.2154237467 

1.8527627049 

0.9662545413 

1.0360000000 

0.4760000000 

0.6490000000 

9.1954409930 

0.0635719405 

3.89836256*49 

0.0098376959 

0.0400000000 

1.0300000000 

0.8170000000 

5.8587722013 

4.2789956873 

5.7511252698 

0.9760922372 

1.0760000000 

1.5060000000 

1.4660000000 

15.0542131943 

Application Page 1.1.2-5 

Jd. 
P.34 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILLINOIS 62794-9506 

5J3H3inMUkri4i 

Revision #: 

Date: 

Page of 

Source Designation: 

AIR POLLUTION CONTROL 

EQUIPMENT 

DATA AND INFORMATION 

CONTROL EQUIPMENT* 

TSRTST 

THIS FORM MUST BE COMPLETED FOR EACH AIR POLLUTION CONTROL EQUIPMENT. COMPLETk AMB PROVIDE THIS EORM IM 

ADDITION TO THE APPUCABLE ADDENDUM FORM 260-A THROUGH 260-K. A SEPARATE FORM MUST BE COMPLETED FOR EACH 

MODE OF OPERATION OF AIR POUUTION CONTROL EQUIPMENT FOR WHICH A PERMIT IS BEING SOUGHT. 

SOURCE INFORMATION 

1) SOURCE NAME: 

Crane Kemlite 

2) DATE FORM 

PREPARED: November 30,1995 

3 SOURCE ID NO. 

(IF KNOWN): 197800AAX 

GENERAL INFORMATION 

4) NAME OF AIR POLLUTION CONTROL EQUIPMENT AND/OR CONTROL SYSTEM: 

Receiver Filter 

5) FLOW DIAGRAM DESIGNATION OF CONTROL EQUIPMENT ANDJOR CONTROL SYSTEM: 

FDV-201 

6) MANUFACTURER OF CONTROL EQUIPMENT (IF KNOWN,: 

Chicago Conveyor 

7) MODEL NUMBER (IF KNOWN): 

58BC16 

9 DATES OF COMMENCING CONSTRUCTION. ) 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EQUIPMENT (ACTUAL OR PLANNED) 

ifl) BRIEFLY DESCRIBE MODIFICATION (IF APPUCABLE): 

fl) SERIAL NUMBER (IF KNOWN): 

N/A 

a) CONSTRUCTION (MONTWYEAR): 

10/79 

b) OPERATION (MONTH/YEAR): 

5/80. 

c) LATEST MODIFICATION (MONTkWEAR): 

none 

HIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUES. 1991. AS AMENDED 1992. 

:HAP 111 1/2. PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

1EVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPUCATION BEING DENIED. THIS FORM HAS BEEN 

'PROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE. 

260-CAAPP 

1.2-1 FOR APPLICANTS USE 

PAGE 1 OF 10 

PA 
P.35 

11) LI5T A U EMI55I0N UNITS AND OTHER CONTROL EQUIPMENT DUCTING EMISSIONS TO THIS CONTROL 

EQUIPMENT: 

NAME DESIGNATION OR CODE NUMBER 

Filter receiver FDV-201 

il) DOES THE CONTROL EQUIPMENT HAVE MORE THAN ONE MODE OF OPERATION? 

IF YES. EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE AIR POLLUTION CONTROL EQUIPMENT FORM 260-CAAPP MUST BE 

COMPLETED FOR EACH MODE): 

YES NO 

15) IDENTIFV ALL ATTACHMENTS TO THIS FORM REUTED TO THIS AIR POLLUTION CONTROL EOUIPMENT(E.G., 

TECHNICAL DRAWINGS): 

OPERATING SCHEDULE 

14) IDENTIFY ANV PERIOD WHEN THE CONTROL EQUIPMENT WILL NOT BE OPERATING DUE TO SCHEDULED 

MAINTENANCE AND/OR REPAIRS WHEN THE FEEDING EMISSION UNIT(S) TO THIS CONTROL EQUIPMENT IS/ARE III 

OPERATION: 

None 

T53J IDENTIFV ANV PERIODS DURING OPERATION OF THE FEEDING EMISSION UNIT(S) WHEN THE CONTROL 

EQUIPMENT IS/ARE NOT USED: 

None ( 

b, 15 THI5 CONTROL EQUIPMENT IN OPERATION AT ALL OTHER TIMES THAT THE 

FEEDING EMISSION UNIT(S) IS/ARE IN OPERATION? 

IF NO. EXPLAIN AND PROVIDE THE DURATION OF THE CONTROL EQUIPMENT 

DOWNTIME: 

YES NO 

r 

APPLICATION PAGE. 

260-CAAPP 

1.2-2 

PAGE 2 OF 10 

5V 
APPUCABLE RULES 

16) PROVIDE ANV SPECIFIC EMISSION STANDARD^) AND UMITATION(S) SET BV RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT (E.G.. VOM. IAC 21fl.!HW(b)(1). 61% 

OVERALL & 90% CONTROL DEVICE EFF.): 

REGULATED AIR POLLUTANT(S) EMISSION STANDARDS) REQUIREMENT'S) 

Particulate IAC 212.322 

71) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT 

REGULATED AIR POU.UTANT(S) RECORDKEEPING RULE(S) 

id 

"T8 

none 

i 

) PROVIDE ANY SPECIFIC REPORTING RULE(5) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) REPORTING RULE(S) 

Particulate 

) PROVIDE ANY SPECIFIC MONITORING RDLE(S 

REGULATED AIR POLLUTANT(S) 

none 

i 

.Wl 

IAC 201.302(a) 

•IICH ARE APPUCABLE TO THIS EMISSION UNIT: 

MONITORING RULE(S) 

N/A 

Process weight rate limit for existing sources 

REQUIREMENT(S) 

REQUIREMENTS) 

Annual Emissions Report 

REQUIREMENT(S) 

TO) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) ' TESTING RUUE(S) REQUIREMENTS) 

none N/A 

APPUCATION PAGE. 

260-CAAPP 

1.2-3 

PAGE 3 OF 1 0 
P.37 

COMPUANCE INFORMATION 

21) IS THE CONTROL SYSTEM IN COMPLIANCE WITH ALL APPUCABLE 

REQUIREMENTS? M YES !NO 

IF NO. THEN FORM 294-CAAPP "COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS" MUST BE COMPLETED AND SUBMITTED WITH THIS APPLICATION. 

li) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE. OR WAS PREVIOUSLY. DEMONSTRATED: 

Installation met manufacturers standard for rated efficiency of filter unit 

23) EXPLANATION OF HOW ONGOING COMPLIANCE WILL BE DEMONSTRATED: 

Filter unit will be kept in good operating condition: 

TESTING, MONITORING, RECORDKEEPING AND REPORTING 

24a) LIST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECORDS ARE BEING MAINTAINED TO 

DETERMINE FEES, RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT, THE METHOI 

OF MEASUREMENT. AND THE FREQUENCY OF SUCH RECORDS (E.G., HOURLY, DAILY, WEEKLY): 

PARAMETER UNIT OF MEASUREMENT METHOD OF MEASUREMENT FREQUENCY 

bag maint. NA 

_... 

maint. log semi-annual 

_... 

1.2-4 

APPLICATION PAGE. 

260 - CAAPP PAGE 4 OF 10 

3// n 
P.38 

24b) BRIEFLY DESCRIBE THE METHOD BY WHICH RECORDS WILL BE CREATED AND MAINTAINED. FOR EACH 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING, TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

bag maint. 

METHOD OF 

RECORDKEEPING 

maint. log 

TITLEOF 

PERSON RESPONSIBLE 

Maint. supervisor 

c) IS COMPLIANCE OF THE CONTROL EQUIPMENT READILY DEMONSTRATED BV 

REVIEW OF THE RECORDS? 

IF NO. EXPLAIN: 

TITIE OF 

CONTACT PERSON 

Env. Eng. 

YES NO 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION. COPYING ANB.OR 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO, EXPLAIN: 

X YES NO 

25a. DESCRIBE ANV MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCABIUTV OR 

COMPLIANCE: 

N/A 

b) WHAT OPERATING PARAMETERS) I5(ARE) BEING MONITORED (E.G., COMBUSTION CHAMBER TEMPERATURE)? 

N/A 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G.. EXIT OF COMBUSTION CHAMBER): 

N/A 

APPLICATION PAGE. 

260 r CAAPP 

1.2-5 

PAGE 5 OF 10 

hi 
P.39 

25d) IS EACH MONITOR EQUIPPED WITH A RLCORDING DEVICE? 

IF NO. LIST ALL MONITORS WITHOUT A RECORDING DEVICE: 

N/A 

YES JX JNO 

s) 15 EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY BASIS? 

IF NO. EXPLAIN: 

N/A 

YES NO 

f, IS EACH MONITOR OPERATED AT ALL TIMES THE CONTROL EQUIPMENT IS IN 

OPERATION? 

IF NO, EXPLAIN: 

N/A 

YES NO 

26 PROVIDE INFORMATION ON THE MOST RECENT TESTS. IF ANY. IN WHICH THE RESULTS ARE USED FOR 

, PURPOSES OF THE DETERMINATION OF FEES, RULE APPUCABIUTY OR COMPLIANCE. INCLUDE THE TEST DATE 

TEST METHOD USED, TESTING COMPANY, OPERATING CONDITIONS EXISTING DURING THE TEST AND A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL AS EXHIBIT 260-1: 

TEST DATE TEST METHOD 

none 

TESTING COMPANY 

OPERATING 

CONDITIONS SUMMARY OF RESULTS 

27) DESCRIBE ALL REPORTING REQUIREMENTS AND PROVIDE THE TITLE AND FREQUENCY OF REPORT 

SUBMITTALS TO THE AGENCY: 

REPORTING REQUIREMENTS TITLE OF REPORT FREQUENCY 

Actual emissions Annual emissions report Annual 

CAPTURE AND CONTROL 

25) DESCRIBE THE CAPTURE SYSTEM USED TO CONTAIN, COLLECT AND TRANSPORT EMISSIONS TO THE CONTROL 

EQUIPMENT. INCLUDE A U HOODS. DUCTS, FANS, ETC. ALSO INCLUDE THE METHOD OF CAPTURE USED AT EAC H 

EMISSION POINT. (IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 260-2): 

Closed tube conveying system 

APPLICATION PAGE. 

260 - CAAPP 

1.2-6 

FOR APPLICANT? USE 

PAGE 6 OF 10 

2.K 
P.40 

25) ARE FEATURES OF THE CAPTURE SYSTEM ACCURATELY DEPICTED IN THE FLOW 

DIAGRAM CONTAINED IN THIS APPLICATION? 

IF NO. A SKETCH SHOWING THE FEATURES OF THE CAPTURE SYSTEM SHOULD BE 

ATTACHED AND LABELED AS EXHIBIT 260-3: 

X YES NO 

So) PROVIDE THE ACTUAL MINIMUM AND TYPICAL^CAPTURE SYSTEM EFFICIENCY. CONTROL EQUIPMENT 

DESTRUCTION/REMOVAL EFFICIENCY. AND THE OVERALL REDUCTION EFFICIENCY PROVIDED BY THE 

COMBINATION OF THE CAPTURE SYSTEM AND CONTROL EQUIPMENT FOR EACH REGULATED AIR POLLUTANT TC 

BE CONTROLLED. ATTACH THE CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS REUTED. ON WHICH 

THESE EFFICIENCIES WERE BASED AND LABEL AS EXHIBIT 260-4: 

•1 CONTROL PERFORMANCE: 

REGULATED 

AIR 

POLLUTANT 

CAPTURE SYSTEM 

EFFICIENCY (%) 

•pnj ~~T 

CONTROL EQUIPMENT 

EFFICIENCY (%) 

—-mi IT7PT" 

OVERALL REDUCTION 

EFFICIENCY {%) 

im ITTPJ— 

Particulate 100 100 99+ 99+ 99+ 99+ 

EXPLAIN ANY OTHER REQUIRED LIMITS ON CONTROL EQUIPMENT PERFORMANCE SUCH AS OUTLET CONCENTRATION, 

COOLANT TEMPERATURE. ETC.: 

b) METHOD USED TO DETERMINE EACH OF THE ABOVE EFFICIENCIES (E.G.. STACK TEST, MATERIAL BALANCE. 

MANUFACTURER'S GUARANTEE. ETC.) AND THE DATE US T TESTED. IF APPLICABLE: 

EFFICIENCY DETERMINATION METHOD 

DATE LAST 

TESTED 

CAPTURE: 

CONTROL 

OVERALL 

mfr. guarantee 

mfr. guarantee 

mfr. guarantee 

st rl_J»ll||r dilj_d : a«]:),f,M:W 

REGULATED AIR 

POLLUTANT 

CAPTURE CONTROL 

SYSTEM EQUIPMENT 

EFFICIENCY (%) EFFICIENCY (%) 

OVERALL 

REDUCTION 

EFFICIENCY 

<%) 

APPLICABLE RULE 

EXPLAIN ANY OTHER REQUIRED LIMITS ON CONTROL EQUIPMENT PERFORMANCE SUCH AS OUTLET CONCENTRATION, 

COOLANT TEMPERATURE. ETC.: 

1.2-7 

APPLICATION PAGE 

260 - CAAPP 

FOR APPLICANTS USE 

PAGE 7 OF 10 

*9 
REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER <-10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLAYiUS 

ORGANIC 

MATERIAL (VOM) 

OTHER, SPECIFY: 

EXAMPLE: 

PARTICULATE 

MATTER 

TYPICAL: 

MAXMUM: 

TYPICAL: 

MAXIMUM: 

TYPICAL: 

MAXIMUM: 

TYPICAL: 

M/SXMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

HAXMUM: 

TYPICAL 

MlTJfJMUM 

TYPICAL: 

MAXMUM: 

TYPICAL: 

LBS PER 

HOUR 

(LBS/HR) 

0.1 

0.1 

S.M ~ 

4M 

(3DEMISSIO 

1

 ACTUAL EMISSION RATE 

i TONS PER 

YEAR 

(TONS/YR) 

' 

.44 

.44 

"-n.tr -

"""14:4"' 

i 

'OTHER 

TERMS 

j 

! 

i 

GR/DSCF 

\ 6.14 

GR/DSCF 

3OTHER 

TERMS 

4

 DM 

4 

4 

1 

4 

m ^FORMATION 

ALLOWABLE BY RULE EMISSION RATE 

5RATE (UNITS) 

10.4 lb/hr 

0.1 

HdlLBsWR) 

5.5 (LBSA.Fi) 

APPUCABLE 

RULES 

212.321 

212.321 

272.32T 

111.511 

TONS PER 

YEAR 

(TONS/YR) 

39 

.44 

26.26 

19.80 

'PERMITTED EMISSION RATE 

RATE (UNITS) 

TONS PER 

YEAR 

(TONS/YR) 

0.1 lb./hr. .44 

"'••' ' s.SLbSAb I il I 

IMPORTANT: ATTACH CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSKMIS WERE DETERMINED AND LABEL AS EXHIBIT 2604 . 

^PROVIDE CONTROLLED EMISSIONS (E.G., THE EMISSIONS THAT WOULD RESULT AFTER ALL CONTROL AND CAPTURE EFFICIENCIES ARE ACCOUNTED FOR). 

'PROVIDE THE EMISSION RATE THAT WILL BE USED AS A PERMIT SPECIAL CONDITION. THIS UMIT WUX BE USED TO DETERMINE THE PERMIT FEE. 

'PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIREO BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G. PPM, GR/DSCF. ETC.) 

*DM - DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS). 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

5RATE • ALLOWABLE EMISSION RATE SPECIFIED BY MOST STRINGENT APPUCABLE RULE. 

1.2-8 £«3%__d9iri&weiusr 

*• 
•£: 

~ (32) HAZARDOUS AIR POniTrMrrmiSSlON INFORMATION 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

EXAMPLE: 

Betuana 

2cAS 

NUMBER 

71432 

1

 ACTUAL EMISSION RATE 

Twn«o»r 

POUNDS PER 

HOUR 

(LBS/HR) 

10.6 

B.6 

TONS PER 

YEAR 

(TONS/YR) 

1.2 

6.8 

30THER 

TERMS 

''DM 

1 ' 

1 

ALLOWABLE BY RULE 

-'RATE OR STANDARD 

98% by wt control device 

leek-tight tmcka 

APPLICABLE 

RULE 

&F&61 

61.302(b),(d) 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS REUTED, ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 2604. 

^PROVIDE CONTROLLED EMISSIONS (E.G„ THE EMISSIONS THAT WOULD RESULT AFTER ALL CONTROL AND CAI-mJRE EFFICIENCIES ARE ACCOUNTED FOR). 

X A S - CHEMICAL ABSTRACT SERVICE NUMBER. 

^PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G.. PPM. GR/DSCF. ETC.). 

!DM - DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS. 4) ENGINEERING ESTIMATE, 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

TFJATE - ALLOWABLE OMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPUCABLE RULE 

APPUCATION PAGE. 

260-CAAPP 

1.2-9 

PAGE 9 OF 10 

ro 
P.43 

EXHAUST POINT INFORMATION 

33) PESCRIPTION OF EXHAUST POINT (STACK. VENT. ROOF MONITOR. INDOORS. ETC... IF THE EXHAUST POINT 

DISCHARGES INDOORS. DO NOT COMPLETE THE REMAINING ITEMS. 

vent 

34) DISTANCE TO NEAREST PLANT BOUNPARV FROM EXHAUST POINT DI5CHARCE (FT): 

60 

3$) DISCHARGE HEIOHT ABOVE CRAPE (FT): 

32 

36) OOOP ENGINEERING PRACTICE (OEP) HEIGHT. IF KNOWN (FT): 

37) PIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT, THE PIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREA. Q g 

36) EXIT OAS FLOW RATE a) MAXIMUM (ACFM): 

400 

b) TYPICAL (ACFM): 

400 

35) EXIT OAS TEMPERATURE a) MAXIMUM ('F): 

ambient 

b)TVPICAL('F): 

ambient 

"TOJ DIRECTION OF EXHAUST (VERTICAL. LATERAL. POWNWARP): — 

Lateral 

4 1) UST ALL EMISSION UNITS ANP CONTROL OEVICES SERVEP BV THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

a) 

W 

Filter receiver 

•sr 

g) 

FDV-201 

"355 WHAT PERCENTACE OF THE CONTROL EQUIPMENT EMISSIONS ARE BEIN5 PUCTEB TO THIS 

EXHAUST POINT (%)? 

100 

43) IF THE PERCENTACE OF THE CONTROL EQUIPMENT EMISSIONS BEINO DUCTED TO TH E EXHAUST POINT IS NOT 

100%. THEN EXPLAIN WHERE THE REMAINING EMISSIONS ARE BEING EXHAUSTED TO: 

THE FOLLOWING" IHFORMATION NEEP ONLV BE SUPPUED IP READILY AVAILABLE. 

44a)LATITUPE: 

41-27-45 

45) UTM ZONE: 

b) LONGITUDE: 

88-11-15 

b) UTM VERTICAL (KM): c) UT M HORIZONTAL (KM): 

APPLICATION PAGE. 

260-CAAPP 

1.2-10 

PAGE 10 OF 10 

-VA 
P.44 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILLINOIS 62794-9506 

*M:liTa«l«f_j_k*jliM 

Revision #: 

Date: 

Page , of 

Source Designation: 

SUPPLEMENTAL FORM 

AIR POLLUTION CONTROL 

EQUIPMENT 

FILTER (260C) 

ID NUMBE 

CONTROL EQUIPMENT* 

T33TOT 

DATA AND INFORMATION 

i) FLOW DIAGRAM DESIGNATION OF FILTER: 

FDV-201 

2) FILTER CONFIGURATION 

(CHECK ONE): R OPEN PRESSURE CLOSED PRESSURE • 

OTHER. SPECIFY: 

CLOSED SUCTION 

3) OESCRIBE FILTER MATERIAL 

16 oz. Dacron felt 

4) FILTERING AREA 

(SQUARE FEET): 

117 

S) AIR TO CLOTH RATIO 

(FEET/MIN): 

3.4 

6) CLEANING METHOP 

SHAKER REVERSE AIR • PULSE AIR • PULSE JET 

OTHER. SPECIFY: 

7) NORMAL RANOE OF 

PRESSURE DROP: 2 T 0 6 

da) INLET EMISSION STREAM PARAMETERS: 

(INCHH20) 

MAX TYPICAL 

MOISTURE CONTENT (% BY VOLUME): 

PARTICULATE INLET LOADING (GRAINS/SCF): 

N/A N/A 

b) MEAN PARTICLE PIAMETER (MICRONS): 

168 

1.3-1 

APPLICATION PAGE. 

260C-CAAPP 

PAGE 1 OF 2 

U*s 
P.45 

§) FILTER OPERATINO PARAMETERS: 

INLET FLOW RATE (SCFM): 

DURING MAXMUM 

OPERATION OF 

FEEDING UNIT(S) 

INLET GAS TEMPERATURE (DEGREES FAHRENHEIT): 

EFFICIENCY (PM REDUCTION): 

EFFICIENCY (PM10 REDUCTION): 

400 

N/A 

99+ % 

99+ % 

W 

(%) 

DURING TYPICAL 

OPERATION OF 

FEEDING UNIT(S) 

400 

N/A 

99+ % 

99+ % 

W 

m 

ib) HOW 15 FILTER MONITORED 

FOR INDICATIONS OF 

DETERIORATION 

(E.G., BROKEN BAGS)? 

CONTINUOUS 

OPACITY 

PRESSURE 

1—'DROP 

• 

0 

ALARMS-AUDIBLE 

TO PROCESS 

OPERATOR 

VISUAL OPACITY READINGS, FREQUENCY: 

OTHER, SPECIFY: v j sua | performance check 

i l) DESCRIBE ANY RECORDINO DEVICE AND FREQUENCY OF LOO ENTRIES: 

N/A 

tt) DESCRIBE ANY FILTER 5EEDIN6 BEINQ PERFORMED: 

N /A ( 

APPLICATION PAGE 13-2 

260C-CAAPP PAGE 2 OF 2 

m 
P.46 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILLINOIS 62794-9506 

i»kfJJJ*WJ_kikliM 

Revision #: 

Date: 

Page _ o f 

Source Designation: 

AIR POLLUTION CONTROL 

EQUIPMENT 

DATA AND INFORMATION 

CONTROL EQUIPMENT ft 

•RATE 

IHIt. PORM MUST BE COMPLETED POH EACH AIR POLLUTION CONTROL EQUIPMENT. COMPLETE ANB PROVIDE THIS FORM IH 

ADDITION TO THE APPUCABLE ADDENDUM FORM 260-A THROUGH 260-K. A SEPARATE FORM MUST BE COMPLETED FOR EACH 

MODE OF OPERATION OF AIR POUUTION CONTROL EQUIPMENT FOR WHICH A PERMIT IS BEING SOUGHT. 

SOURCE INFORMATION 

i) SOURCE NAME: 

Crane Kemlite 

l) DATE FORM 

PREPARED: 

3) SOURCE ID NO. 

Novembe (IF KNOWN): r 30,1995 197800AAX 

GENERAL INFORMATION 

4) NAME OF AIR POLLUTION CONTROL EQUIPMENT AND/OR CONTROL SYSTEM: 

Dry Weigh Tank 1A Filter 

5) FLOW DIAGRAM DESIGNATION OF CONTROL EQUIPMENT AND/OR CONTROL SYSTEM 

FDV-701 

6) MANUFACTURER OF CONTROL EQUIPMENT (IF KNOWN): 

Shick 

7) MODEL NUMBER (IF KNOWN): 

36 A-J 36 

DATES OF COMMENCING CONSTRUCTION. 

i) SERIAL NUMBER (IF KNOWN): 

a) CONSTRUCTION (MONTH/YEAR): 

2/85 

9) 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EQUIPMENT (ACTUAL OR PLANNED) 

b) OPERATION (MONTH/YEAR): 

5/85. 

c) LATEST MODIFICATION (MONTH/YEAR): 

none 

Ifl) BRIEFLY DESCRIBE MODIFICATION (IF APPUCABLE): 

miS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER lUINOIS REVISED STATUES, 1991, AS AMENDED 1992, 

:HAP 1111/2, PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO OO SO MAY 

REVENTTHIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEING DENIED. THIS FORM HAS BEEN 

'PROVED BY THE FORMS MANAGEMENT CENTER. 

1.4-1 

APPLICATION PAGE. 

260 - CAAPP 

FOR APPLICANTS USE 

PAGE 1 OF 10 

H*. 
P.47 

i i ) LIST ALL EMISSION UNITS AND OTHER CONTROL EQUIPMENT DUCTING EMISSIONS IO THIS CONTROL 

EQUIPMENT: 

NAME DESIGNATION OR CODE NUMBER 

Dry weigh Tank 1A 1A 

i i) DOES THE CONTROL EQUIPMENT HAVE MORE THAN ONE MODE OF OPERATION? 

IF YES, EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE AIR POUUTION CONTROL EQUIPMENT FORM 260-CAAPP MUST BE 

COMPLETED FOR EACH MODE): 

YES NO 

13) IDENTIFV ALL ATTACHMENTS TO THIS FORM RELATED TO THIS AIR POLLUTION CONTROL EQU1PMENT(E.6„ 

TECHNICAL DRAWINGS): 

OPERATING SCHEDULE 

U IDENTIFV ANV PERIOD WHEN THE CONTROL EQUIPMENT WILL NOT BE OPERATING DUE TO SCHEDULED 

MAINTENANCE AND/OR REPAIRS WHEN THE FEEDING EMISSION UNIT(S) TO THIS CONTROL EQUIPMENT IS/ARE III 

OPERATION: 

None 

T51J IDENTIFV ANV PERIODS DURING OPERATION OF THE FEEDING EMISSION UNIT(S) WHEN THE CONTROL 

EQUIPMENT IS/ARE NOT USED: 

None 

b) IS THIS CONTROL EQUIPMENT IN OPERATION AT ALL OTHER TIMES THAT THE 

FEEDING EMISSION UNIT(S) IS/ARE IN OPERATION? 

IF NO, EXPLAIN AND PROVIDE THE DURATION OF THE CONTROL EQUIPMENT 

DOWNTIME: 

YES NO 

APPLICATION PAGE. 

260-CAAPP 

1.4-2 

PAGE 2 OF 10 

f) 
APPUCABLE RULES 

i6) PROVIPE AMV SPECIFIC EMISSION STANDARD® AND LIMITATIONS) SET BV RULE(5) WHICH ARE APPUCABLE TO THIS EMISSION UNIT (E.G., VOM, IAC 216.207(b)(1). 61% 

OVERALL & 90% CONTROL DEVICE EFF.): 

REGULATED AIR POLLUTANT(S) EMISSION STANDARD^) REQUIREMENT(S) 

Particulate IAC 212.322 Process weight rate Hmit for existing sources 

17) PROVIPE ANV SPECIFIC RECORDKEEPING RUU-.(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT*. 

REGULATED AIR POUUTANT(S) RECORDKEEPING RULE(S) REQUIREMENTS) 

none 

ifl) PROVIDE ANV SPECIFIC REPORTING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) 

Particulate 

REPORTING RULE(S) REQUIREMENT(S) 

IAC 201.302(a) Annual Emissions Report 

ifl) PROVIDE ANV SPECIFIC MONITORING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT'S) 

none 

MONITORING RULE(S) REQUIREMENT(S) 

20) PROVIDE ANV SPECIFIC TESTING RULES AND/OR PROCEOURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POUUTANT(S) 

none 

TESTING RULE(S) REQUIREMENT^) 

APPUCATION PAGE. 

260 - CAAPP 

1.4-3 

PAGE 3 OF 1 0 

oo 
P.49 

COMPUANCE INFORMATION 

Si) IS THE CONTROL SYSTEM IN COMPLIANCE WITH ALL APPUCABLE 

REQUIREMENTS? ix YES NO 

IF NO. THEN FORM 294-CAAPP "COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS" MUST BE COMPLETED AND SUBMITTED WITH THIS APPUCATION. 

il) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE. Oft WAS PREVIOUSLY. DEMONSTRATED: 

Installation met manufacturers standard for rated efficiency of filter unit 

23) EXPLANATION OF HOW ONGOING COMPLIANCE WILL BE DEMONSTRATED: 

Filter unit will be kept in good operating condition. 

TESTING, MONITORING, RECORDKEEPING AND REPORTING 

24a UST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECORDS ARE BEING MAINTAINED TO 

DETERMINE FEES, RULE APPUCABILITY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT, THE METHOt 

OF MEASUREMENT, AND THE FREQUENCY OF SUCH RECORDS (EG., HOURLY, DAILY, WEEKLY): 

PARAMETER 

bag maint. 

UNIT OF MEASUREMENT 

NA 

METHOD OF MEASUREMENT 

maint. log 

FREQUENCY 

semi-annual 

APPLICATION PAGE. 

260 -CAAPP 

1.4-4 

PAGE 4 OF 10 

Hi 
P.50 

24b BRIEFLY DESCRIBE THE METHOD BV WHICH RECORDS WILL BE CREATED AND MAINTAINED. FOR EACH 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING, TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

METHOD OF 

RECORDKEEPING 

bag maint. maint. log 

TITLE OF 

PERSON RESPONSIBLE 

Maint. supervisor 

c) IS COMPLIANCE OF THE CONTROL EQUIPMENT READILY DEMONSTRATED BV 

REVIEW OF THE RECORDS? 

IF NO. EXPLAIN: 

TITLE OF 

CONTACT PERSON 

Env. Eng. 

YES NO 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION. COPYING AND/OR 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO, EXPLAIN: 

YES NO 

25a) DESCRIBE ANV MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCABIUTV OR 

COMPLIANCE: 

NA 

b) WHAT OPERATING PARAMETER® IS(ARE) BEING MONITORED (E.G.. COMBUSTION CHAMBER TEMPERATURE)? 

NA 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G.. EXIT OF COMBUSTION CHAMBER): 

NA 

APPLICATION PAGE. 

260-CAAPP 

1.4-5 

PAGE 5 OF 10 

w 
P.51 

SSd) IS EACH MONITOR EQUIPPED WITH A RECORDING DEVICE? 

IF NO. LIST ALL MONITORS WITHOUT A RECORDING DEVICE: 

NA 

YES NO 

e) IS EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY BASIS? 

IF NO, EXPLAIN: 

NA 

n YES NO 

f) IS EACH MONITOR OPERATED AT ALL TIMES THE CONTROL EQUIPMENT IS IN 

OPERATION? 

IF NO. EXPLAIN: 

NA 

YES NO 

26) PROVIDE INFORMATION ON THE MOST RECENT TESTS. IF ANY. IN WHICH THE RESULTS ARE USED FOR 

• PURPOSES OF THE DETERMINATION OF FEES. RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE TEST DATE 

TEST METHOD USED, TESTING COMPANY, OPERATING CONDITIONS EXISTING DURING THE TEST AND A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL AS EXHIBIT 260-1: 

TEST DATE TEST METHOD TESTING COMPANY 

none 

OPERATING 

CONDITIONS SUMMARY OF RESULTS 

27) PESCRIBE ALL REPORTING REQUIREMENTS ANP PROVIDE THE TITLE ANP FREQUENCY OF REPORT 

SUBMITTALS TO THE AGENCY: 

REPORTING REQUIREMENTS TTTLE OF REPORT FREQUENCY 

Actual emissions Annual emissions report Annual 

CAPTURE AND CONTROL 

li) PESCRIBE THE CAPTURE SYSTEM U5EP TO CONTAIN, COLLECT ANP TRANSPORT EMISSIONS TO THE CONTROL 

EQUIPMENT. INCLUDE ALL HOODS, DUCTS. FANS. ETC. ALSO INCLUDE THE METHOD OF CAPTURE USED AT EACJH 

EMISSION POINT. (IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL AS EXHIBIT 280-2): 

Closed tube conveying system 

APPLICATION PAGE. 

260-CAAPP 

1.4-6 

FQR APPLICANTS USE 

PAGE 6 OF 10 

</) 

 
P.52 

2fl) ARE FEATURES OF THE CAPTURE SYSTEM ACCURATELY PEPICTEP IN THE FLOW 

DIAGRAM CONTAINED IN THIS APPLICATION? 

IF NO, A SKETCH SHOWING THE FEATURES OF THE CAPTURE SYSTEM SHOULD BE 

ATTACHED AND LABELED AS EXHIBIT 260-3: 

YES INO 

ib) PROVIPE THE ACTUAL (MINIMU P M ANP 

ALI 

CAPTURE SYSTEM EFFICIENCY. CONTROL EQUIPMENT 

COMBINATION OF THE CAPTURE SYSTEM AND CONTROL EQUIPMENT FOR EACH REGULATED AIR POLLUTANT TC 

BE CONTROLLED. ATTACH THE CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICI* 

THESE EFFICIENCIES WERE BASED AND LABEL AS EXHIBIT 260-4: 

a. CONTROL PERFORMANCE: 

REGULATED 

AIR 

POUUTANT 

CAPTURE SYSTEM 

EFFICIENCY (%) 

•PRJ TT-7PT 

CONTROL EQUIPMENT 

EFFICIENCY (%) 

•pur nw 

OVERAU REDUCTION 

EFFICIENCY (%) 

-PRJ [TW 

Particulate 100 100 99+ 99+ 99+ 99+ 

iv. EXPLAIN ANY OTHER REQUIRED LIMITS ON CONTROL EQUIPMENT PERFORMANCE SUCH AS OUTLET CONCENTRATION. 

COOLANT TEMPERATURE. ETC.: 

b) METHOO USEP TO DETERMINE EACH OF THE ABOVE EFFICIENCIES (E.G., STACK TEST. MATERIAL BALANCE, 

MANUFACTURER'S GUARANTEE, ETC.) AND THE DATE LAST TESTEDED,. I r F APPUCABLE: 

EFFICIENCY DETERMINATION METHOD 

DATE LAST 

TESTED 

CAPTURE: 

CONTROL 

mfr. guarantee 

OVERALL 

mfr. guarantee 

mfr. guarantee 

"HT. : _f»ii : -iilid : _r»:*.',-.!*•« 

REGULATED AIR 

POUUTANT 

CAPTURE 

SYSTEM 

EFFICIENCY (%) 

CONTROL 

EQUIPMENT 

EFFICIENCY (%) 

OVERALL 

REDUCTION 

EFFICIENCY 

W 

APPUCABLE RULE 

I 

EXPLAIN ANY OTHER REQUIRED LIMITS ON CONTROL EQUIPMENT PERFORMANCE SUCH AS OUTLET CONCENTRATION. 

COOLANT TEMPERATURE. ETC.: 

1.4-7 

APPLICATION PAGE. 

260 - CAAPP 

FQR APPLICANTS USE 

PAGE 7 OF 10 

-SI 
REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER < ° 10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLATILE 

ORGANIC 

MATERIAL (VOM) 

OTHER, SPECIFY: 

EXAMPLE: 

PARTICULATE 

MATTER 

TYPICAL 

Mnm%lflM_Mfla 

TYPICAL: 

MAXMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXMUM 

TYPICAL 

MftXIMUM: 

TYPICAL 

MAXMU* 

TYPICAL 

MAXIMUM 

TYPICAL 

MAXMUM 

TYPICAL 

LBS PER 

HOUR 

(LBS/HR) 

0.1 

0.1 

S.66 

4.66 

(3DEMISSIO 

1

 ACTUAL EMISSION RATE 

"TONSPER 

YEAR 

(TONS/YR) 

.44 

.44 

11.6 " 

17.4 

3OTHER 

TERMS 

! 

I A i 

GR/DSCF 

i 6.14 

GR/DSCF 

3OTHER 

TERMS 

4DM 

4 

4 

1 

4 

% 

(ifl 

\w 

VFORMATidN 

ALLOWABLE BY RULE EMISSION RATE 

SRATE (UNITS) 

10.4 Ib/hr , 

0.1 

> 

— 6.6{LBSA.R) 

5.5 (LB&HR) 

APPUCABLE 

RULES 

212.321 

212.321 

111.511 

111.511 

TONS PER 

YEAR 

(TONS/YR) 

39 

.44 

2ki8 

1Mb 

'PERMITTED EMISSION RATE 

RATE (UNITS) 

TONS PER 

YEAR 

(TONS/YR) 

0.1 Ib./hr. .44 

^^i^^m^ 

1 tLsLbyrlt. I 11 1 

IMPORTANT: ATTACH CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 260-6. 

1

 PROVIDE CONTROLLED EMISSIONS (E.G., THE EMISSIONS THAT WOULD RESULT AFTER A U CONTROL AND CAPTURE EFFICIENCIES ARE ACCOUNTED FOR). 

••PROVIDE THE EMISSION RATE THAT WI U BE USED AS A PERMIT SPECIAL CONDITION. THIS UMIT WILL BE USED TO DETERMINE THE PERMIT FEE 

'PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USEO, REQUIRED BY A SPECIFIC UMITATION OR THAT WAS MEASURED (EG. PPM, GR/DSCF. ETC.) 

«DM • DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE, 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS). 4) ENGINEERING ESTIMATE. S) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

5RATE • AUOWABLE EMISSION RATE SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

1.4-8 i»]:r.vj-jir^:it--iiw 

k M I"** A ^ ^ 

•a 
>A 

^ 

(32) HAZARDOUS MR POUUTANT EMISSION INFORMATION 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

• 

EXAMPLE: 

Benzene 

^CAS 

NUMBER 

71432 

1

 ACTUAL EMISSION RATE 

""""a*"**"_*"M"""""""'_M_l_ 

ROUNDS PER 

: HOUR 

(LBS/HR) 

I 

__, 

16.6 

6.6 

TONS PER 

YEAR 

(TONS/YR) 

1.1 ~ 

6.6 

•-OTHER 

TERMS 

*DM 

•• ^ 

2 

ALLOWABLE BY RULE 

SRATE OR STANDARD 

98% by wt control device 

leak-light trucks 

APPLICABLE 

RULE 

CM61 

61.302(b),(d) 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED. ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 2604 . 

^PROVIDE CONTROLLED EMISSIONS (E.G.. THE EMISSIONS THAT WOULD RESULT AFTER A U CONTROL AND CAPTURE EFFICIENCIES ARE ACCOUNTED FOR). 

$CAS - CHEMICAL ABSTRACT SERVICE NUMBER. 

TLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED, REQUIREO BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G.. PPM. GR/DSCF. ETC.). 

ZDM - DETERMINATION METHOD: 1) STACK TEST, 2) MATERIAL BALANCE, 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS, 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

7IATE -AUOWABLE EMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

APPUCATION PAGE. 

260-CAAPP 

1.4-9 

PAGE 9 OF 10 

Ul 

41. 
P.55 

EXHAUST POINT INFORMATION 

35) DESCRIPTION OF EXHAUST POINT (STACK, VENT. ROOF MONITOR. INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS, DO NOT COMPLETE THE REMAINING ITEMS. 

vent (discharges indoors) 

34) DISTANCE TO NEAREST PLANT BOUNDARV FROM EXHAUST POINT DISCHARGE (FT): 

3S) DISCHARGE HEIGHT ABOVE GRADE (FT): 

36) GOOP ENGINEERING PRACTICE (GEP) HEIGHT. IF KNOWN (FT): 

57) DIAMETER OF EXHAUST POINT (FTV NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE DIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREA. 

36) EXIT GAS FLOW RATE 

35) EXIT GAS TEMPERATURE 

a) MAXIMUM (ACFM): 

a) MAXIMUM ('F): 

I® DIRECTION OF EXHAUST (VERTICAL LATERAL, DOWNWARD): 

b) TYPICAL (ACFM): 

b) TYPICAL ('F): 

41) LIST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BV THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

aj

 : 

W 

$ 

W 

9T 

T% WHAT PERCENTAGE OF THE CONTROL EQUIPMENT EMISSIONS ARE BEING DUCTED TO THIS 

EXHAUST POINT (%)? \ 

45) IF THE PERCENTAGE OF THE CONTROL EQUIPMENT EMISSIONS BEING DUCTED TO THE EXHAUST POINT IS NOT 

100%. THEN EXPLAIN WHERE THE REMAINING EMISSIONS ARE BEINQ EXHAUSTED TO: 

THE FOLLOWING INFORMATION NEED ONLY BE SUPPLIED IP READILY AVAILABLE. 

44a) LATITUDE: 

45) UTM ZONE: 

b) LONGITUDE: 

b) UTM VERTICAL (KM): c) UTM HORIZONTAL (KM): 

APPLICATION PAGE. 

260-CAAPP 

1.4-10 

PAGE 10 OF 10 

^ 
P.56 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19508 

SPRINGFIELD, ILLINOIS 62794-9506 

asraEraaiHonisiiH 

Revision #: 

Date: 

Page of 

Source Designation: 

SUPPLEMENTAL FORM 

AIR POLLUTION CONTROL 

EQUIPMENT 

FILTER (260C) 

CONTROL EQUIPMENT ft 

T5ATE! 

DATA AND INFORMATION 

i) FLOW DIAGRAM DESIGNATION OF FILTER: 

FDV-701 

1) FILTER CONFIGURATION 

(CHECK ONE): 

OPEN PRESSURE l2_L_i CLOSED PRESSURE 

OTHER, SPECIFY: 

• CLOSED SUCTION 

3) DESCRIBE FILTER MATERIAL 

Polyester 

4) FILTERING AREA 

(SQUARE FEET): 

149 

5) AIR TO CLOTH RATIO 

(FEET/MIN): 

4 

6) CLEANING METHOD 

SHAKER REVERSE AIR • PULSE AIR • PULSE JET 

OTHER. SPECIFY: 

7) NORMAL RANGE OF 

PRESSURE DROP: 2 T 0 6 

6a) INLET EMISSION STREAM PARAMETERS: 

(INCH H20) 

MOISTURE CONTENT (% BY VOLUME): 

PARTICULATE INLET LOADING (GRAINS/SCF): 

N/A 

MAX TYPICAL 

N/A 

b) MEAN PARTICLE DIAMETER (MICRONS): 

168 

1.5-1 

APPLICATION PAGE. 

260C-CAAPP 

PAGE 1 OF 2 

/S5 
P.57 

;' 

c 

"5) FILTER-OPERATING PARAMETERS: 

INLET FLOW RATE (SCFM): 

INLET GAS TEMPERATURE (DEGREES FAHRENHEIT): 

EFFICIENCY (PM REDUCTION): 

EFFICIENCY (PM10 REDUCTION): 

10) HOW IS FILTER MONITORED 

FOR INDICATIONS OF I I 

DETERIORATION CONTINUOUS 

(E.G., BROKEN BAGS)? OPACITY 

j (VISUAL OPACITY R 

THER. SPECIFY: 

DURING MAXIMUM 

OPERATION OF 

FEEDING UNIT(S) 

600 

N/A 

99+%

 w 

99+ % w 

DURING TYPICAL 

OPERATION OF 

FEEDING UNIT'S) 

600 

N/A 

99+ % TO 

99+%

 l%) 

I PRESSURE ALARMS-AUDIBLE 

'DROP TO PROCESS 

OPERATOR 

EADINGS. FREQUENCY: 

visual performance check 

11) DESCRIBE ANY RECORDING DEVICE AND FREQUENCY OF LOG ENTRIES: 

N/A 

e 

12) DESCRIBE ANY FILTER SEEDING BEING PERFORMED: 

N/A 

-

APPLICATION PAGE 15-2 

260C-CAAPP 

sjitMsir-tfsziPiiM 

PAGE 2 OF 2 

<to 
P.58 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

•kfJ_J_JIWJ:k*liM 

Revision it. 

Date: 

Page of 

Source Designation: 

AIR POLLUTION CONTROL 

EQUIPMENT 

DATA AND INFORMATION 

CONTROL EQUIPMENT* 

DATE: 

THIS FORM MUST BE COMPLETED K)R EACH AIR POLLUTION CONTROL EQUIPMENT. COMPLETE AND PROVIDE THIS FORM IN 

ADDITION TO THE APPUCABLE ADDENDUM FORM 260-A THROUGH 260-K A SEPARATE FORM MUST BE COMPLETED FOR EACH 

MODE OF OPERATION OF AIR POUUTION CONTROL EQUIPMENT FOR WHICH A PERMIT IS BEING SOUGHT. 

SOURCE INFORMATION 

i) SOURCE NAME: 

Crane Kemlite 

l) DATE FORM 

PREPARED: 

5) SOURCE ID NO. 

Novembe (IF KNOWN): r 30,1995 197800AAX 

GENERAL INFORMATION 

A) NAME OF AIR POLLUTION CONTROL EQUIPMENT AND/OR CONTROL SYSTEM: 

Dry Weigh Tank 1B Filter 

5) FLOW DIAGRAM DESIGNATION OF CONTROL EQUIPMENT AND/OR CONTROL SYSTEM: 

FDV-702 

6) MANUFACTURER OF CONTROL EQUIPMENT (IF KNOWN): 

Shick 

7) MODEL NUMBER (IF KNOWN): 

36A-J36 

fl) SERIAL NUMBER (IF KNOWN): 

DATES OF COMMENCING CONSTRUCTION. 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EQUIPMENT (ACTUAL OR PLANNED) 

a) CONSTRUCTION (MONTH/YEAR): 

2/85 

b) OPERATION (MONTH/YEAR): 

5/85. 

c) LATEST MODIFICATION (MONTH/YEAR): 

none 

10) BRIEFLY DESCRIBE MODIFICATION (IF APPUCABLE): 

HIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILUNOIS REVISED STATUES. 1991. AS AMENDED 1992. 

HAP 111 1/2. PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

•-•EVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEING DENIED. THIS FORM HAS BEEN 

PPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE. 

260 - CAAPP 

1.6-1 FC1R APPLICANTS USE 

PAGE 1 OF 10 

. < ! 
P.59 

lm 

\.) LIST ALL EMISSION UNITS AND OTHER CONTROL EQUIPMENT DUCTING EMISSIONS TO THIS CONTROL 

EQUIPMENT: 

NAME DESIGNATION OR CODE NUMBER 

Dry weigh Tank 1B 1B 

12) DOES THE CONTROL EQUIPMENT HAVE MORE THAN ONE MODE OF OPERATION? 

IF YES. EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE AIR POUUTION CONTROL EQUIPMENT FORM 260-CAAPP MUST BE 

COMPLETED FOR EACH MODE): 

YES NO 

J3) IDENTIFY ALL ATTACHMENTS TO THIS FORM RELATED TO THIS AIR POLLUTION CONTROL EQUIPMENTS. 

TECHNICAL DRAWINGS): 

OPERATING SCHEDULE 

14 IDENTIFV ANV PERIOD WHEN THE CONTROL EQUIPMENT WILL NOT BE OPERATING DUE TO SCHEDULED 

MAINTENANCE AND/OR REPAIRS WHEN THE FEEDING EMISSION UNIT(S) TO THIS CONTROL EQUIPMENT IS/ARE III 

OPERATION: 

None 

TS5J IDENTIFV ANV PERIODS DURING OPERATION OF THE FEEDING EMISSION UNIT(S) WHEN THE CONTROL 

EQUIPMENT IS/ARE NOT USED: 

None 

b) IS THIS CONTROL EQUIPMENT IN OPERATION AT ALL OTHER TIMES THAT THE 

FEEDING EMISSION UNIT(S) IS/ARE IN OPERATION? 

IF NO, EXPLAIN AND PROVIDE THE DURATION OF THE CONTROL EQUIPMENT 

DOWNTIME: 

-YES NO 

APPLICATION PAGE. 

260-CAAPP 

1.6-2 

PAGE 2 OF 10 

<A 
APPUCABLE RuLts 

16) PROVIDE ANY SPECIFIC EMISSION STANDARDS) AND UMITAT(ON(5) SET BY RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT (E.G.. VOM. IAC 216.207(b)(1), 61% 

OVERALL & 90% CONTROL DEVICE EFF.): ! 

REGULATED AIR POLLUTANT'S) EMISSION STANDARO(S) REQUIREMENTS) 

17 

Particulate 1 IAC 212.322 

i 

I 

i 

) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT 

REGULATED AIR POLLUTANTS) ' RECORDKEEPING RULE(S) 

none 

IS) PROVIDE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATEO AIR POLLUTANT(S) REPORTING RULE(S) 

"TC 

TB 

Particulate 

) PROVIDE ANY SPECIFIC MONITORING RULE(5 

REGULATED AIR POU_UTANT(S) 

none 

) PROVIDE ANY SPECIFIC TESTING RULES AND/ 

REGULATED AIR POLLUTANT(S) 

none 

iwi 

i 

OR 

IAC 201.302(a) 

-HCH ARE APPUCABLE TO THIS EMISSION UNIT: 

MONITORING RULE(S) 

Process weight rate limit for existing sources 

REQUIREMENT'S) 

REQUIREMENTS) 

Annual Emissions Report 

REQUIREMENT(S) 

PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

TESTING RULE(S) REQUIREMENT(S) 

APPUCATION PAGE. 

260-CAAPP 

1.6-3 

PAGE 3 OF 1 0 
P.61 

COMPUANCE INFORMATION 

21) IS THE CONTROL SYSTEM IN COMPLIANCE WITH ALL APPLICABLE 

REQUIREMENTS? W YES LJNO 

IF NO. THEN FORM 294-CAAPP "COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS" MUST BE COMPLETED AND SUBMITTED WITH THIS APPLICATION. 

11) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE. OR WAS PREVIOUSLY. DEMONSTRATED: 

Installation met manufacturers standard for rated efficiency of filter unit 

35) EXPLANATION OF HOW ONGOING COMPLIANCE WILL BE DEMONSTRATED: 

Filter unit will be kept in good operating condition. 

TESTING, MONITORING, RECORDKEEPING AND REPORTING 

24a) LIST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECORDS ARE BEING MAINTAINED TO 

DETERMINE FEES, RULE APPLICABIUTY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT. THE METHOC 

OF MEASUREMENT. AND THE FREQUENCY OF SUCH RECORDS (E.G.. HOURLY, DAILY, WEEKLY): 

PARAMETER UNIT OF MEASUREMENT METHOD OF MEASUREMENT FREQUENCY 

bag maint. NA 

. „ _ _... 

maint. log 

.._ 

semi-annual 

1.6-4 

APPLICATION PAGE. 

260-CAAPP PAGE 4 OF 10 

/ef) 
P.62 

24b) BRIEFLY DESCRIBE THE METHOD BV WHICH RECORDS WILL BE CREATED AND MAIN! AINED. FOR EACH 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING. TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

METHOD OF 

RECORDKEEPING 

bag maint. maint. log 

TITIE OF 

PERSON RESPONSIBLE 

Maint. supervisor 

c) IS COMPLIANCE OF THE CONTROL EQUIPMENT READILY DEMONSTRATED BV 

REVIEW OF THE RECORDS? 

IF NO. EXPLAIN: 

TITLE OF 

CONTACT PERSON 

Env. Eng. 

YES NO 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION. COPYING AND/OR 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO. EXPLAIN: 

YES NO 

25a) DESCRIBE ANV MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCABIUTV OR 

COMPLIANCE: 

NA 

b) WHAT OPERATING PARAMETER^) I5(ARE) BEING MONITORED (E.G.. COMBUSTION CHAMBER TEMPERATURE)? 

NA 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G., EXIT OF COMBUSTION CHAMBER): 

NA 

APPLICATION PAGE. 

260-CAAPP 

1.6-5 

PAGE 5 OF 10 

/ol 
P.63 

25d) IS EACH MONITOR EQUIPPED WITH A RECORDING DEVICE? 

IF NO. LIST ALL MONITORS WITHOUT A RECORDING DEVICE: 

NA 

U YES |X 'NO 

B) IS EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY BASIS? 

IF NO. EXPLAIN: 

NA 

YES BU NO 

f) IS EACH MONITOR OPERATED AT ALL TIMES THE CONTROL EQUIPMENT IS IN 

OPERATION? 

IF NO. EXPLAIN: 

NA 

YES NO 

25, PROVIDE INFORMATION ON THE MOST RECENT TESTS. IF ANV. IN WHICH THE RESULTS ARE USED FOR 

PURPOSES OF THE DETERMINATION OF FEES, RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE TEST DATE 

TEST METHOD USED, TESTING COMPANY, OPERATING CONDITIONS EXISTING DURING THE TEST AND A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 260-1: 

TEST DATE TEST METHOD TESTING COMPANY 

OPERATING 

CONDITIONS 

none 

SUMMARY OF RESULTS 

27) DESCRIBE ALL REPORTING REQUIREMENTS AND PROVIDE THE TITLE AND FREQUENCY OF REPORT 

SUBMITTALS TO THE AGENCY: 

REPORTING REQUIREMENTS TITLE OF REPORT FREQUENCY 

Actual emissions Annual emissions report Annual 

CAPTURE AND CONTROL 

26) DESCRIBE THE CAPTURE SYSTEM USED TO CONTAIN, COLLECT AND TRANSPORT EMISSIONS TO THE CONTROL 

EQUIPMENT. INCLUDE A U HOODS. DUCTS, FANS. ETC. ALSO INCLUDE THE METHOD OF CAPTURE USED AT EAdH 

EMISSION POINT. (IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL AS EXHIBIT 260-2): 

Closed tube conveying system 

APPLICATION PAGE. 

260-CAAPP 

1.6-6 

FOR APPLICANTS USE 

PAGE 6 OF 10 

fJ 
P.64 

25) ARE FEATURES OF THE CAPTURE SYSTEM ACCURATELY DEPICTED IN THE FLOW 

DIAGRAM CONTAINED IN THIS APPLICATION? 

IF NO, A SKETCH SHOWING THE FEATURES OF THE CAPTURE SYSTEM SHOULD BE 

ATTACHED AND LABELED AS EXHIBIT 260-3: 

YES QNO 

30) PROVIDE THE ACTUAL (MINIMUM AND TYPICAL) CAPTURE SYSTEM EFFICIENCY, CONTROL EQUIPMENT 

DESTRUCTION/REMOVAL EFFICIENCY. AND THE OVERALL REDUCTION EFFICIENCY PROVIDED BY THE 

COMBINATION OF THE CAPTURE SYSTEM AND CONTROL EQUIPMENT FOR EACH REGULATED AIR POUUTANT TC 

BE CONTROLLED. ATTACH THE CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH 

THESE EFFICIENCIES WERE BASED AND LABEL AS EXHIBIT 260-4: 

a) CONTROL PERFORMANCE; 

REGULATED 

AIR 

POLLUTANT 

CAPTURE SYSTEM 

EFFICIENCY (%) 

(MIN) (TYP) 

CONTROL EQUIPMENT 

EFFICIENCY (%) 

-WH (TYP) 

OVERAU REDUCTION 

EFFICIENCY (%) 

"PRI \TW~ 

Particulate 100 100 99+ 99+ 99+ 99+ 

EXPLAIN ANY OTHER REQUIRED LIMITS ON CONTROL EQUIPMENT PERFORMANCE SUCH AS OUTLET CONCENTRATION. 

COOLANT TEMPERATURE. ETC.: 

b) METHOD USED TO DETERMINE EACH OF THE ABOVE EFFICIENCIES (E.G., STACK TEST, MATERIAL BALANCE, 

MANUFACTURER'S GUARANTEE. ETC.) AND THE DATE LAST TESTED. IF APPUCABLE: 

EFFICIENCY DETERMINATION METHOD 

OATE LAST 

TESTED 

CAPTURE: 

CONTROL 

mfr. guarantee 

OVERALL 

mfr. guarantee 

mfr. guarantee 

"3 :U»H l: -*iI-J-4:"_f» :i,VJ_ «H 

REGULATED AIR 

POLLUTANT 

CAPTURE 

SYSTEM 

EFFICIENCY <%) 

CONTROL 

EQUIPMENT 

EFFICIENCY (%) 

OVERAU 

REDUCTION 

EFFICIENCY 

W 

APPUCABLE RULE 

EXPLAIN ANY OTHER REQUIRED LIMITS ON CONTROL EQUIPMENT PERFORMANCE SUCH AS OUTLET CONCENTRATION, 

COOLANT TEMPERATURE. ETC.: 

1.6-7 

APPLICATION PAGE. 

260-CAAPP 

FOR APPLICANTS USE 

PAGE 7 OF 10 

/oS 
/ 

REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER « • 10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLAYILl* 

ORGANIC 

MATERIAL (VOM) 

OTHER, SPECIFY: 

EXAMPLE: 

PARTICULATE 

MATTER 

TYPICALMAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL: 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAMMUM: 

TYPICAL 

LBS PER 

HOUR 

(LBS/HR) 

0.1 

0.1 

8.66 

4.66 

(31)£MISS)6 

1

 ACTUAL EMISSION RATE 

TONS PER 

YEAR 

(TONS/YR) 

.44 

.44 

11.6 ' 

TR— 

MOTHER 

TERMS 

i 

! 

d.3 " • 

GR0SCF 

6.14 

GR/DSCF 

3OTHER 

TERMS 

V . 

4DM 

4 

4 

1 • 

4 

m VtdRMATlON 

ALLOWABLE BY RULE EMISSION RATE 

6RATE (UNITS) 

10.4 Ib/hr 

0.1 

—8.37/J&WA) 

5.5 (LBS/HR) 

APPLICABLE 

RULES 

212.321 

212.321 

11x511 

111.511 

TONS PER 

YEAR 

(TONS/YR) 

39 

.44 

11.18 

19.80 

'PERMITTED EMISSION RATE 

RATE (UNITS) 

TONS PER 

YEAR 

(TONS/YR) 

0.1 lb./hr. | .44 

I^HHBBHIH 

MIMSMR I 11 1 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 280-5. 

1

 PROVIDE CONTROUED EMISSIONS (E.G.. THE EMISSIONS THAT WOULD RESULT AFTER ALL CONTROL AND CAPTURE EFFICIENCIES ARE ACCOUNTED FOR). 

--PROVIDE THE EMISSION RATE THAT WILL BE USED AS A PERMIT SPECIAL CONDITION. THIS UMIT WUL BE USED TO DETERMINE THE PERMTT FEE 

3PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G. PPM, GR/DSCF. ETC.) 

4DM - DETERMINATION METHOO: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS), 4) ENGINEERING ESTIMATE. 6) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

5RATE - ALLOWABLE EMISSION RATE SPECIFIED BY MOST STRINGENT APPUCABLE RULE. 

1.6-8 *•] iWA di) I W : I KHM: 

ADD I tr.ATtnM PAft F 
- " " (32) HAZARDOUS AIR POnVTAnTTMISSlON INFORMATION 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

1

 EXAMPLE: 

Benzene 

"*CAS 

NUMBER 

71432 

1

 ACTUAL EMISSION RATE 

UAUMUIC 

MJ"l-JU_Ml_MH» 

POUNDS PER 

HOUR 

(LBS/HR) 

i 

f 

16.6 

6.6 

TONS PER 

YEAR 

(TONS/YR) 

• 

1.1 

6.6 

30THER 

TERMS 

^ M 

1 

2 

ALLOWABLE BY RULE 

5RATE OR STANDARD 

98% by wt oontroi device 

leek-tight trucks 

APPLICABLE 

RULE 

CFR 61 

61.302(b).(d) 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON VIMICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 260-6. 

^PROVIDE CONTROLLED EMISSIONS (EG.. THE EMISSIONS THAT WOULD RESULT AFTER A U CONTROL AND CAPTURE EFFICIENCIES ARE ACCOUNTED FOR). 

5CAS • CHBfflCAL ABSTRACT SERVICE NUMBER 

""PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USEO. REQUIRED BY A SPECIFIC LIMITATION OR THAT WAS MEASURED (E.G., PPM. GR/DSCF. ETC.). 

?DM • DETERMINATION METHOD: 1) STACK TEST, 2) MATERIAL BALANCE. 3) STANDARD BWSSION FACTOR (AP-42 OR AIRS. 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

-"RATE • AUOWABLE EMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

APPUCATION PAGE. 

260-CAAPP 

1.6-9 

PAGE 9 OF 10 
P.67 

EXHAUST POINT INFORMATION 

33, BE5CRIPTI0N OF EXHAUST POINT (STACK. VENT. ROOF MONITOR. INPOOR5. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS, DO NOT COMPLETE THE REMAINING ITEMS. 

vent 

34) BISTANCE TO NEAREST PUWT BOUNBARV FROM EXHAUST POINT BI5CHARGE (FT): 

200 

3S) BISCHARGE HEIGHT ABOVE GRABE (FT): 

28 

36) GOOB ENGINEERING PRACTICE (GEP) HEIGHT. IF KNOWN (FT): 

37) BIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE BIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREA. a- Q 

46. EXIT GAS FLOW RATE 

33) EXIT GAS TEMPERATURE 

a) MAXIMUM (ACFM): 

600 

a) MAXIMUM ('F): 

ambient 

TRJJ DIRECTION OF EXHAUST (VERTICAL. LATERAL BOWNWARB): 

- lateral 

b) TYPICAL (ACFM): 

600 

b) TYPICAL ('F): 

ambient 

41) UST ALL EMISSION UNITS ANB CONTROL BEVICES SERVEB BV THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

iy Dry weigh tank 1B 

W 

ST 

W 

1B (FPV-702) 

"EJ WHAT PERCENTAGE OF THE CONTROL EQUIPMENT EMISSIONS ARE BEING BUCTEB TO THIS 

EXHAUST POINT (%)? 

100 

43) IF THE PERCENTAGE OF THE CONTROL EQUIPMENT EMISSIONS BEING BUCTEB TO THE EXHAUST POINT IS NOT 

100%. THEN EXPLAIN WHERE THE REMAINING EMISSIONS ARE BEING EXHAUSTED T a 

THE FOLLOWIHe INFORMATION HEED OMLV BE SUPPLIED IF EEAPILV AVAILABLE. 

44a) LATITUDE: 

41-27-45 

45) UTM ZONE:. 

b, LONGITUDE: 

88-11-15 

b) UTM VERTICAL (KM): c) UTM HORIZONTAL (KM): 

APPLICATION PAGE. 

260-CAAPP 

1.6-10 

PAGE 10 OF 10 

u> 
P.68 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P O BOX 19506 

SPRINGFIELD.'ILLINOIS 62794-9506 

••;fJ__-_H_»«_k_fcJiR: 

Revision #: 

Date: 

Page of 

Source Designation: 

SUPPLEMENTAL FORM 

/UR POLLUTION CONTROL 

EQUIPMENT 

FILTER (260C) 

CONTROL EQUIPMENT* 

TJATET 

DATA AND INFORMATION 

i) FLOW DIAGRAM DESIGNATION OF FILTER: 

FDV-702 

2) FILTER CONFIGURATION 

(CHECK ONE): 

OPEN PRESSURE |X | CLOSED PRESSURE 

OTHER. SPECIFY: 

• CLOSED SUCTION 

3) DESCRIBE FILTER MATERIAL 

Polyester 

4) FILTERING AREA 

(SQUARE FEET): 

149 

5) AIR TO CLOTH RATIO 

(FEET/MIN): 

4 

i) CLEANING METHOB 

SHAKER REVERSE AIR • PULSE AIR • PULSE JET 

OTHER, SPECIFY: 

7) NORMAL RANGE OF 

PRESSURE DROP: 2 TO g 

6a) INLET EMISSION STREAM PARAMETERS: 

(INCH H20) 

MOISTURE CONTENT (% BY VOLUME): 

PARTICULATE INLET LOADING (GRAINS/SCF): 

N/A 

MAX TYPICAL 

N/A 

b) MEAN PARTICLE BIAMETER (MICRONS): 

60 

1.7-1 

APPLICATION PAGE. 

260C-CAAPP 

PAGE 1 OF 2 

f/>7 
P.69 

( • 

S) FILTER OPERATING PARAMETERS: 

INLET FLOW RATE (SCFM): 

INLET GAS TEMPERATURE (DEGREES FAHRENHEIT): 

EFFICIENCY (PM REDUCTION): 

EFFICIENCY (PM10 REDUCTION): 

DURING MAXIMUM 

OPERATION OF 

600 

N/A 

99+ % 

99+ % 

(%) 

(%) 

DURING TYPICAL 

OPERATION OF 

FEEDING UNIT.S) 

600 

N/A 

99+ % 

99+% 

W 

W 

10 HOW IS FILTER MONITOREB 

FOR INDICATIONS OF I I 

DETERIORATION CONTINUOUS 

(E.G., BROKEN BAGS)? ' 'OPACITY 

JPRESSURE 

'—'DROP 

• 

0 

ALARMS-AUDIBLE 

TO PROCESS 

OPERATOR 

VISUAL OPACITY READINGS. FREQUENCY: 

OTHER SPECIFY: v j sua j performance check 

11) BESCRIBE ANY RECORBING BEVICE ANP FREQUENCV OF LOG ENTRIES: 

N/A 

12) PESCRIBE ANV FILTER SEEPING BEING PERFORMEB: 

N/A 

APPLICATION PAGE 1-7-2 

260C-CAAPP PAGE 2 OF 2 

Ja 
P.70 

ID # 197800AAX Crane Kemlite 

Process Description 

Long Panel Production Lines 

All three lines, LP-3, LP-6, and LP-7 manufacture fiberglass reinforced plastic 

panels in essentially identical process methods. The lines are computer controlled 

and process activity is monitored and recorded electronically. There are small 

differences in each machine, but the following process description appUes to all 

three production lines. 

Polyester resin mix is pumped from one of the mixing rooms in a closed piping 

system to the line for processing. In a closed system, one or more components 

including catalyst, promoter, or pigment are pumped into the mixture. The mix is 

then allowed to flow onto a moving sheet of polyester film. A doctoring blade levels 

the resin to a desired thickness as it travels underneath the blade. Immediately 

beyond the doctor blade chopped fiberglass is distributed on top the resin mix, 

covering it. This material then travels though compression rolls for desired 

thickness, and where another layer of polyester film is appHed to form a 

"sandwich" of resin mix and fiberglass which becomes the finished panel. e 

The panel then travels through a set of electric ovens where controlled heat allows 

the panel to cure (harden) to the desired properties for that product. After the 

panel travels out of the oven, it cools on the way to the end of the line where the 

film is removed, the edges are trimmed and it is cut tb the proper length. 

The fiberglass that is added to the panel as described above is done by pulling 

individual roving through closed tubing to a chopper device. A lint exhaust system 

collects loose strands and recirculates the air into the plant. Kemlite proposes the 

lint exhaust system to be an insignificant activity as demonstrated on Form 297 in 

this permit application. 

Process activity is continuously monitored. Records of the process parameters are 

made several times an hour dunng the production run. Records are made for 

totalized amounts of material provided to the process. The emissions rate is 

calculated continuously with information from the process parameters and 

monomer percent information from the mix areas. This rate is monitored by the 

computer control system to alarm if rate limits are approached. Records for 

totalized emissions are made firom this same calculated information. Records 

include date, time, product type, usage information, process parameters, emissions 

parameters, and total emissions. 

Application Page 2.1-i 

ffl 
P.71 

Wm 

I 

v. 

i 

CM 

CNJ 

srou Ttn-ttBrato CD 

in 
-a 

2.2 DISPLAY OF EQUIPMENT 

LP-6 LINE 

pttooucr 

COILER 

g^x 

ROVING 

RACKS 

TOP FILM 

MZNDUP 

OOOOOOOO O 

ROLLER^ 

CONVEYOR 

OOO O 

ROLLER 

CONVEYOR 

BOTTOM FUJI 

UXNOUP 

\ ROVINQ 

lt€ATB»lHEATB_ 

BELT COOUNB BOX 

IIB" tOOE 

STAOL STEEL BELT 1 

1/.U1. 

A 

_/UD_ 

6LASS 

ROVINB 

BOTTOM 

FILM 

UMNO 

(VIRGIN) 

Application Page 2.1-iii 

K 
P.73 

»..•-• » 

IrO 
P.74 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

FOR APPLICANTS USE 

Revisions 0 ___ 

Date: _ September 15.1995 

Page of 

Source Designation: 

Kemlite Joliet 

PROCESS EMISSION UNIT 

DATA AND INFORMATION EMISSION POINT «: 

T5CTET 

SOURCE INFORMATION 

1) SOURCE NAME: 

Crane Kemlite 

2) DATE FORM 5) SOURCE IP NO. <ft , flnfttt v 

PREPARED (IF KNOWN): 197800AA X : November 30,199 5 

GENERAL INFORMATION 

4) NAME OP EMISSION UNIT: : 

L p~j.;

_*-^~fr jj 3-7 '

 Lon 9 Pane l

 P roce s s Lines 

5) NAME OF PROCESS 

Continuous Lamination 

6) DESCRIPTION OF PROCESS: 

Continuous wet-out and oven curing of resin mix 

7) DESCRIPTION OF ITEM OR MATERIAL PRODUCED OR ACTIVITV ACCOMPUSHED: 

Fiberglas erii s reinforced plastic panel 

377151 

plastic pa 

ION OF EMIS! i) FL0WBIA5RAM DESI5NATI0N OF EMISSION UNIT: 

LP-3; LP-6; LP-7 

5) MANUFACTURER OF EMISSION UNIT (IF KNOWN): 

10) MODEL NUMBER (IF KNOWN): 

NA 

i i) SERIAL NUMBER (IF KNOWN): 

NA 

12 DATES OF COMMENCING CONSTRUCTION. 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EMISSION UNIT (ACTUAL OR PLANNED) 

a) CONSTRUCTION (MONTWVEAR): 

1979; 1980; 1985 

b) OPERATION (MONTWVEAR): 

5/80; 10/80; 5/85 

c) LATEST MODIFICATION (MONTH/YEAR): 

none 

13) DESCRIPTION OF MODIFICATION (IFAPPLICABLE): 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER lUINOIS REVISED STATUES. 1991. AS AMENDED 1992. 

CHAP 111 1/2. PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY . 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEING OENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE 

220-CAAPP 

2.1-1 

PAGE 1 OF 10 

7^ ^ 
P.75 

U) DOES THE EMISSION UNIT HAVE MORE THAN ONE MODE OF OPERATION? 

IF YES. EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE PROCESS EMISSION UNIT FORM 220-CAAPP MUST BE COMPLETED 

FOR EACH MODE): 

YES XX NO 

15) PROVIDE THE NAME AND DESIGNATION OF ALL AIR POLLUTION CONTROL EQUIPMENT CONTROLLING THIS 

EMISSION UNIT. IF APPLICABLE (FORM 260-CAAPP AND THE APPROPRIATE 260-CAAPP ADDENDUM FORM 

• MUST BE COMPLETED FOR EACH ITEM OF AIR POLLUTION CONTROL EQUIPMENT): 

16 WILL EMISSIONS DURINO STARTUP EXCEED EITHER THE ALLOWABLE EMISSION 

RATE PURSUANT TO A SPECIFIC RULE, OR THE ALLOWABLE EMISSION LIMIT AS 

ESTABLISHED BY AN EXISTING OR PROPOSED PERMIT CONDITION? 

IF YES. COMPLETE AND ATTACH FORM 203-CAAPP, "REQUEST TO OPERATE WITH 

EXCESS EMISSIONS DURING STARTUP OF EQUIPMENT. 

YES X X > 

17) PROVIDE ANV UMITATIONS ON SOURCE OPERATION AFFECTIN5 EMISSIONS OR ANV WORK PRACTICE 

STANDARDS (E.G.. ONLY ONE UNIT IS OPERATED AT A TIME): 

see exhibit 220- 6 

OPERATING INFORMATION ~ " 

i i) ATTACH THE CALCULATIONS. TO THE EXTENT THEV ARE AIR EMISSION RELATED. FROM WHICH THE 

FOLLOWING OPERATING INFORMATION. MATERIAL USAGE INFORMATION AND FUEL USAGE OATA WERE 

BASED AND LABEL AS EXHIBIT 220-1. REFER TO SPECIAL NOTES OF FORM 202-CAAPP. 

1§a, MAXIMUM 0PERATIN5 HOURS 

7500; 7500; 7500 

HOURS/DAY: 

24; 24; 24 

BAYS/WEEK: 

•WHHM I 

WEEKS/YEAR: 

52; 52; 52 

b. 1YPICAL OPERATING HOURS 

5020; 5818; 3145 

HOURS/DAY: 

19.3.22.4; 12.1 

BXYSWEEK: 

5; 5; 5 

WEEKsflkAR: 

52; 52; 52 

20) ANNUAL THROUGHPUT BEC-FEBM: 

25; 25; 25 

MAR-MAV(K): 

25; 25; 25 

JUN-AUG(%): 

25; 25; 25 

SEP-NOV(%): 

25; 25; 25 

MATERIAL USAGE INFORMATION 

21a) RAW MATERIALS 

Polyester resin mixture 

MAXIMUM RATES 

LBS/HR 

19200 

TONS/YEAR 

72000 

TYPICAL RATES 

LBS/HR 

9141.6 21660.2 

TONSflEAR 

APPLICATION PAGE 2.1-2 

220-CAAPP PAGE 2 OF 10 

nu 
P.76 

21b) PRODUCTS 

FRP Panel 

21c) BY-PRODUCT MATERIALS 

MAXIMUM RATES 

^ LBS/HR 

NA 

TONS/YEAR 

NA 

MAXIMUM RATES 

LBS/HR TONS/YEAR 

TYPICAL RATES 

LBS/HR 

NA 

TONS/YEAR 

NA 

TYPICAL RATES 

LBS/HR TONS/YEAR 

FUEL USAGE DATA 

22a) MAXIMUM FIRING RATE 

(MILLION BTU/HR): 

b) TYPICAL FIRING RATE 

(MILUON BTU/HR): 

c| DESIGN CAPACITY FIRING 

RATE (MILUON BTU/HR): 

TT FUELTYPE: 

j _ J NATURAL GAS | [FUEL OIL GRADE NUMBER [TjcOAL [[OTHER __ 

IF MORE THAN ONE FUEL IS USED. ATTACH AN EXPLANATION AND LABEL AS EXHIBIT 220-2. 

"ei TYPICAL HEAT CONTENT OF FUEL (BTU/LB. 

BTU/GAL OR BTU/SCF): 

Tj ' TYPICAL SULFUR CONTENT (WT %.. NA FOR 

NATURAL 

GAS): 

9, TYPICAL ASH CONTENT (WTK..NA FOR NATURAL 

GAS): 

h, ANNUAL FUEL USAGE (SPECIFY UNITS. E.G., 

SCF/YEAR. GAL/YEAR. TON/YEAR): 

25) ARE COMBUSTION EMISSIONS DUCTED TO THE SAME STACK OR CONTROL AS 

PROCESS UNIT EMISSIONS? 

IF NO. IDENTIFY THE EXHAUST POINT FOR COMBUSTION EMISSIONS: 

YES NO 

APPLICATION PAGE2-

1

"

3 

220-CAAPP PAGE 3 OF 10 

! < , 
:'~> Stkx .-" —N, 

APPUO^g.RULES 

24) PROVIbt ANY SPECIFIC EMISSION STANDARD® AND UMITATION(S) SET BY RULE(Sy$HICH ARE APPUCABLE TO THIS EMISSION UNIT (E.G.. VOM, IAC 216.204(j)(4), a.S LBS/GAL): 

REGULATED AIR POLLUTANT'S) EMISSION STANDARDS) REQUIREMENT(S) 

VOM 

VOM 

IAC 218.301 

(AC 218.660 

| 

i 

~55) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) jWHICH ARE APPUCABLE TO THIS EMISSION UNIT 

REGULATED AIR POLLUTANTS) | RECORDKEEPING RULE(S) 

VOM !IAC 218.672(a) 

« 

1 5 ) PROVIDE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POUUTANT(S) REPORTING RULE(S) 

Tf 

V O M 

) PROVIDE ANY SPECIFIC MONITORING RULE(5 

REGULATED AIR POLLUTANT(S) 

none 

IWI 

; IAC 201.302(a) 

'v.. 

-IICH ARE APPUCABLE TO THIS EMISSION UNIT: 

MONITORING RULE(S) 

• 

I 

i. 

Use of organic material 

(see exhibit 220-8) 

REQUIREMENT(S) 

Name, ID#, and VOM content of each polyester resin used. 

REQUIREMENT(S) 

Annual Emissions Report 

REQUIREMENTS) 

TB) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) TESTING RULE(S) REQUIREMENTS) 

none 

2.1*4 MtFjasir-tfrcrfciiH 
;TT_W'"?!r

 -

P.78 

25) DOES THE EMISSION UNIT QUALIFY FOR AN EXEMPTION FROM AN 

OTHERWISE APPLICABLE RULE? YES XXi NO 

IF YES, THEN LIST BOTH THE RULE FROM WHICH IT IS EXEMPT AND THE RULE WHICH ALLOWS THE EXEMPTION. 

PROVIDE A DETAILED EXPLANATION JUSTIFYING THE EXEMPTION. INCLUDE DETAILED SUPPORTING DATA AND 

CALCULATIONS. ATTACH AND LABEL AS EXHIBIT 220-3, OR REFER TO OTHER ATTACHMENT(S) WHICH ADDRESS 

AND JUSTIFY THIS EXEMPTION. 

COMPUANCE INFORMATION 

50) IS THE EMISSION UNIT IN COMPLIANCE WITH ALL APPUCABLE 

REQUIREMENTS? B XX YES NO 

IF NO, THEN FORM 294-CAAPP "COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS" MUST BE COMPLETED AND SUBMITTED WITH THIS APPLICATION. 

51) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE. OR WAS PREVIOUSLY. DEMONSTRATED: 

Engineering calculations were developed to estimate and record emissions data 

that were subsequently validated through a stack test procedure performed in 

April 1992 based on a protocol approved by the IEPA in Jan. 1992. The results of 

the stack test were submitted to the agency in May 1992. These calculations were 

then incorporated into Illinois Air permit # 80050016. 

32) EXPLANATION OF HOW ONGOING COMPUANCE WILL BE DEMONSTRATED: 

Calculations validated from the stack test will be used to record emission rates 

from process and supplier data. These calculations and records are made and 

. stored in the manufacturing computer system and data base, respectively. 

TESTING: MONITORING, RECORDKEEPING AND REPORTING 

33a) UST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECORDS ARE BEING MAINTAINED TO 

DETERMINE FEES, RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT. THE METHOC 

OF MEASUREMENT, AND THE FREQUENCY OF SUCH RECORDS (E.G., HOURLY, DAILY, WEEKLY): 

PARAMETER UNIT OF MEASUREMENT METHOD OF MEASUREMENT FREQUENCY 

Process data: 

temperature 

E factor _ 

emission rate 

resin mix volume 

degrees F. 

realnumber... 

lbs. / hr. 

lbs. / min. 

PLC/ data collection 

calculation 

calculation 

PLC/ data collection 

hourly 

hourly 

hourly 

hourly 

APPLICATION PAGE

 21 "5 

220-CAAPP 

FOR APPLICANTS USE 

PAGE 5 OF 10 

77 
P.79 

T3$ BRIEFLY DESCRIBE THE METHOD BV WHICH RECORDS WILL BE CREATED AND MAINTAINED. FOR EACH 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING. TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING, AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

Process data 

Supplier data 

METHOD OF 

RECORDKEEPING 

electronic data base 

electronic data base 

TITLEOF 

PERSON RESPONSIBLE 

System Administrator 

Mix Supervisor 

nTLEOF 

CONTACT PERSON 

EnvVSafety Eng. 

Env./Safety Eng. 

c) IS COMPLIANCE OF THE EMISSION UNIT READILY DEMONSTRATED BV REVIEW OF 

THE RECORDS? 

IF NO, EXPLAIN: 

XX YES • NO 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION, COPYING AND 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO, EXPLAIN: 

XX YES NO 

54a) DESCRIBE ANV MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCABIUTV OR 

COMPLIANCE: ... . 

N/A 

b) wHAT PARAMETER^) IJ>(AkE) BEING MONITORED1 (E.G., VOM EMISSIONS TO ATMOSPHERE)? 

N/A 

c) BESCRIBE THE LOCATION OF EACH MONITOR (E.G.. IN STACK MONITOR 3 FEET FROM EXIT): 

N/A 

APPLICATION PAGE. 

220-CAAPP 

2.1-6 

PAGE 6 OF 10 

7* 
P.80 

54d) IS EACH MONITOR EQUIPPED WITH A RECORDING DEVICE? 

IF NO. LIST ALL MONITORS WITHOUT A RECORDING DEVICE: 

NA 

YES NO 

e) IS EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY BA5157 

IF NO, EXPLAIN: 

NA 

YES NO 

15 IS EACH MONITOR OPERATED AT ALL TIMES THE ASSOCIATED EMI5SION UNIT 

IS IN OPERATION? 

IF NO. EXPLAIN: 

NA 

• YES NO 

35 PROVIDE INFORMATION ON THE MOST RECENT TESTS. IF ANV. IN WHICH THE RESULTS ARE USED FOR 

PURPOSES OF THE DETERMINATION OF FEES. RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE TEST OATE 

TEST METHOD USED, TESTING COMPANY, OPERATING CONDITIONS EXISTING DURING THE TEST AND A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 2204: 

TEST DATE 

4/28/92 

TEST METHOD TESTING COMPANY 

18 

OPERATING 

CONDITIONS 

Almega Maximum 

SUMMARY OF RESULTS 

Compliance 

36) DESCRIBE ALL REPORTING REQUIREMENTS AND PROVIDE THE TITLE AND FREQUENCV OF REPORT 

SUBMITTALS TO THE AGENCY: 

REPORTING REQUIREMENTS TITLE OF REPORT FREQUENCY 

VOM emission rate 

VOM emissions 

Name, ID#, VO M content 

Line emissions 

Annual emissions report 

Mix report 

annual 

annual 

annual 

APPLICATION PAGE; 

220-CAAPP 

2.1-7 

PAGE 7 OF 10 

7? 
^ 

^ 

REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER <-10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLATILE 

ORGANIC 

MATERIAL (VOM) 

OTHER, SPECIFY: 

EXAMPLE:" 

PARTICULATE 

MATTER 

MAXMUM: 

TYPICAL 

MAXMUM: 

TYPICAL: 

MAXMUM; 

TYPICAL: 

MflXIMIM 

TYPICAL: 

MAXMUM: 

TYPICAl: 

MAXMUM: 

TYPICAL: 

MAXMUM: 

TYPICAL: 

MAXIMHM" 

TYPICAL: 

MAXMUM: 

TYPICAL; 

X 

. HOUR 

(LBS/HR) 

23.01 

8.374 

SOO 

4.00 

" ' '!'• " tf WEMttS/fiA INF6RUATI6N 

-

 ,ACTUAL EMISSION RATE 

•UNCONTROLLED EMISSION RATE 

IONS f fcH 

YEAR 

(TONS/YR) 

86.28 

19.83 

2f.9 

f«.4 

\>THER 

TERMS 

1 

i 

! 

! 

| 

i 

I 

—; ftj " 

GRA3SCF 

: 0.24 

GR/DSCF 

MOTHER 

TERMS 

"DM 

1 

5. 

i 

4 

ALLOWABLE BY RULE EMISSION RATE 

8RATE (UNITS) 

8 lb/hr (x3) 

6.0 (LBS/HR) 

5.5 (LBS/HR) 

APPLICABLE 

RULES 

218.301 

212.321 

212.321 

YEAR 

(TONS/YR) 

. 

30 (x3) 

26.28 

19.60 

'PERMITTED EMISSION RATE 

RATE (UNITS) 

23.01 lbs/hr. * 

*see exhibit 220-6 

5.5 LBSMR 

TONSPER 

YEAR 

(TONS/YR) 

86.28 * 

22 

IMPORTANT: ATTACH CAl_CUU-nON8. TO THE EXTENT THEY ARE A«EMISSICi4SRE-_ATED, ON V^ ^ 

^CHECK UNCONTROLLED EMISSION RATE BOX IF CONTROL EQUIPMENT IS USED, OTHERWISE CHECK AND PROVlOE THE ACTUAL EMISSION RATE TO ATMOSPHERE, INCLUDING INDOORS. SEE INSTRUCTIONS. 

W>\flO £ THE ILMISSION RATE THAT WI U BE USEO AS A PEROT SPEClALi^ ^ THIS LBMT WILL BE USED TO DETERMINE THE PERMIT FEE. 

-"PLEASE PROVlOE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BV A SPECIFIC LIMITATION OR THAT WAS MEASURED (E. a PPM. GR/DSCF. ETC.) 

<OM - DETERMINATION METHOO: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS), 4) ENQINEERINO ESTIMATE. S) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

-•RATE - ALLOWABLE EMISSION RATE SPECIFIEO BY MOST STRINGENT APPLICABLE RULE 

APPLICATION PAGE. 

220-CAAPP 

2.1-8 

FOR APPLICANTS USE 

PAGE 8 OF 10 

00 
X i 

I3B) HAZARDOUS AIR POLLUTANT EMISSION INFORM AT ON 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

Styrene (STY) 

Methyl (MMA) 

Methacrylate 

EXAMPLE: 

Benzene 

*^CAS 

NUMBER 

100-42-5 

80-62-6 

71432 

E

1

 ACTUAL EMISSION RATE 

\_\ UNCONTROLLED EMISSION RATE 

POUNDS PER 

HOUR 

(LBS/HR) 

23 - (MMA) 

5.1346 

23-(STY) 

3.2391 

1 

! 

i 

i 

i 

! 10.0 

6.6 

TONS PER 

YEAR 

(TONS/YR) 

86 - (MMA) 

12.614 

86 - (STY) 

7.2185 

• 

1.2 

6.6 

•-bTHER 

TERMS 

"DM 

5 

5 

5 

5 

2 

2 

ALLOWABLE BY RULE 

5RATE OR STANDARD 

8.0 lbs/hr VOM 

* see exhibit 220-6 

8.0 lbs/hr VOM 

* see exhibit 220-6 

98% by wt control device 

leak-tight trucks 

APPUCABLE 

RULE 

IAC 

218.301 

IAC 

218.301 

CFH 61 • 

61.302(b).(d) 

IMPORTANT: ATTACH CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON VITHICH EMISSIONS ItlTERE DETERMINED AI 0 U ^ 

'PROVIDE UNCONTROLLED EMISSIONS (F CONTROL EQUIPMENT IS USED. OTHERWISE. PROVIDE ACTUAL EMISSIONS TO THE ATMOSPHERE. INCLUDING INDOORS. CHECK BOX TO SPECIFY. 

X A S - CHEMICAL ABSTRACT SERVICE NUMBER 

*PLEASE PROVlOE ANY OTHER EMISSION RATE WHICH IS COMytONLY USED. REQUIRED BY A SPECIFIC LIMITATION OR THAT WAS MEASURED (E.G., PPM. GR/DSCF. ETC.). 

?**» • DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS. 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

-RATE -ALLOWABLE EMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPUCABLE RULE. 

APPUCATION PAGE. 

220-CAAPP 

2.1-9 

PAGE 9 OF 10 

co 
P.83 

—: EXHAUST POINT INFORMATION— 

THIS SECTION SHOULD NOT BE COMPLETED IP LMIS3IONS ARE EXHAUSTED THROUGH AIR POLLUTION CONTROL EQUIPMENT. 

m FLOW DIAGRAM DESIGNATION OF EXHAUST POlNT: 

PDV-2: PDV-26 

46) DESCRIPTION OF EXHAUST POINT (STACK. VENT. ROOF MONITOR. INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS. DO NOT COMPLETE THE REMAINING ITEMS. 

vent 

41) DISTANCE TO NEAREST PLANT BOUNPARV FROM EXHAUST POINT DISCHARSE (FT): 

230 

42) DISCHARGE HEIGHT ABOVE GRADE (FT): 

45) GOOD ENGINEERING PRACTICE (OEP) HEIGHT. IF KNOWN (FT): 

44) DIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE DIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREApQy_2 (2.66 ) PDV -26 (1.70) 

4S) EXIT OAS FLOW RATE 

PDV-2 (6950) * 

46) EXIT GAS TEMPERATURE 

PDV-2 (ambient) * 

_« 

a) MAXIMUM (ACFM): 

NA 

a) MAXIMUM ('F): 

NA 

77) DIRECTION OF EXHAUST (VERTICAL LATERAL. DOWNWARD): 

Lateral 

b) TYPICAL (ACFM): 

PDV-26 (1350) •* 

b) TYPICAL ('F): 

PDV-26 (ambient) 

4fl) UST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BV THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

aT LP-3 

B) 

•3T 

note: all rates in #45 and temps in 

ST 

#46 are typical values. 

LP-3 line (PDV-2) (PDV-26) 

THE FOLLOWINC INFORMATION NEED ONLV BE SUPPUED IF READILY AVAILABLE. 

48a) LATITUDE: 

41:27:45.0000 

50) UTM ZONE: 

b, LONGITUDE: 

88:11:15.0000 

b) UTM VERTICAL (KM) c) UTM HORIZONTAL (KM): 

APPLICATION PAGE2-

1

"

10 

220-CAAPP 

PAGE 10 OF 10 

& 
P.84 

" EXHAUST POINT INFORMATION 

THIS SECTION SHOULD NOT BE COMPLETED IF EMISSIONS ARE EXHAUSTED THROUGH AIR POLLUTION CONTROL EQUIPMENT. 

ii) FLOW DIAGRAM DESIGNATION OF EXHAUST POINT: 

PDV-3 PDV-25 

46) DESCRIPTION OF EXHAUST POINT (STACK VENT. ROOF MONITOR INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS. DO NOT COMPLETE THE REMAINING ITEMS. 

* y 

Ven t 

DISTANCE TO NEAREST PLANT BOUNDARY FROM EXHAUST POINT DI5CHAR5E (FT): 

42 230 ) DISCHARGE HEIGHT ABOVE GRADE (FT): 

43) G?S D ENGINEERING PRACTICE (GEP) HEIGHT, IF KNOWN (FT): 

44) DIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE DIAMETER IS 

1.128TIMESTHESQUAREROOTOFTHEAREApQY.3 /n QQ) PDV-25 (1.70) 

45) EXIT GAS FLOW RATE 

PDV-3 (6950 2L 

ITDF Ai) EXIT GAS TEMPERATURE 

PDV-3 (ambient) 

a) MAXIMUM (ACFM): 

NA 

a) MAXIMUM ('F): 

NA 

b) TYPICAL (ACFM): 

PDV-25 (1350) 

b) TYPICAL (T): 

PDV-25 (ambient) 

77) DIRECTION OF EXHAUST (VERTICAL LATERAL DOWNWARD):— 

lateral 

46) UST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BV THIS EXHAUST POINT: 

I 

NAME FLOW DIAGRAM DESIGNATION 

IT LP-6 

-sr 

* note: all rates in #45 and temps in 

•57 

#46 are typical values. 

LP-6 line (PDV-3) (PDV-25) 

THE FOLLOWINC INFORMATION NEED ONLV BE SUPPUED IF RLADILV AVAILABLE. 

45a) LATITUDE: 

41-27-45 

56) UTM ZONE: 

b) LONGITUDE: 

88-11-1 5 

b)UTMVERTICAL'(KM): c) UTM HORIZONTAL (KM): 

APPLICATION PAGE2-

1

"

11 

220-CAAPP PAGE 10 OF 10 

£S 
P.85 

EXHAUST POINT INFORMATION 

THIS 5ECTI0N SHOULD NOT BE COMPLETED IF EMISSIONS ARE EXHAUSTED THROUGH AIR POLLUTION CONTROL EQUIPMENT. 

ii) FLOW DIAGRAM DESIGNATION OF EXHAUST POINT: 

PDV-5 PDV-6 PDV-12 

40) DESCRIPTION OF EXHAUST POINT (STACK. VENT. ROOF MONITOR INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS. DO NOT COMPLETE THE REMAINING ITEMS. 

vent 

41) DISTANCE TO NEAREST PLANT BOUNDARV FROM EXHAUST POINT DISCHARGE (FT): 

230 

42) DISCHARGE HEIGHT ABOVE GRADE (FT): 

43) GOOD ENGINEERING PRACTICE (GEP) HEIGHT. IF KNOWN (FT): 

44) DIAMETER OF EXHAUST POINT (FH: NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE DIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREApQ^. 5 (-j 7) p[)\/- 6 (2.25) PDV-1 2 (1.6) 

45) EXIT GAS FLOW RATE 

PDV j (3600)i * 

a) MAXIMUM (ACFM): 

PDV-6 <"innnm * 

b) TYPICAL (ACFM): 

PPy-12 (300) * 

4S) EXIT GAS TEMPERATURE 

PDV-5 (ambient) * 

(10000) 

a) MAXIMUM ('F): 

PDV-6 (ambient) 

b) TYPICAL (5F): 

PDV-12 (ambient) * 

77) DIRECTION OF EXHAUST (VERTICAL. LATERAL. DOWNWARD): 

lateral 

46) UST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BV THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

LP-7 

W 

note: all rates in #45 and temps in 

er 

#46 are typical values. 

LP-7 line (PDV-5) (PDV-6) ( PDV-12) 

THE FOLLOWING INFORMATION NEED ONLV BE SUPPLIED IF READILY AVAILABLE. 

49a) LATITUDE: 

41-27-45 

56) UTM ZONE: 

b) LONGITUDE: 

88-11-15 

b) UTM VERTICAL' IRHF c) UTM HORIZONTAL (KM): 

APPLICATION PAGE2-

1

"

1 2 

220-CAAPP PAGE 10 OF 10 

m 
P.86 

197800AAX Crane Kemlite 

Exhibit _22Q__1_ 

Long panel line Usage 

The manufacturing computer system controlling the Une creates a Line Usage 

report for the resin mix and other raw material usage for each panel line. The 

record includes date, time, product type, and totalized values (weight or other 

amount) for materials delivered to the line. Exhibit 220-1A attached is an example 

of this report. 

Application Page 2.2-1 

26 
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197800AAX Crane Kemlite 

Exhibit 220-5 & 6 

Long Panel line Emissions Calculations 

The computer controlling the operating parameters of each line calculates an 

operating factor (K), emission rate ( EHR , as lbsThr.VOM), and totalized VOM 

emissions for each hour of operation. The operating parameters used in the 

calculation include the resin flow volume (MRF: mass feed rate) and resin 

temperature (T). The mix room emission calculation values for Styrene %, Methyl 

Methacrylate (MMA) %, Styrene mole fraction, and MMA mole fraction for the mix 

type processing on the line are electronically passed into the data base as 

variables for calculating the line emissions of that mix (product) type. The hourly 

rate is monitored by the computer to warn an operator if the rate approaches the 

maximum rate. The totalized emissions ai*e the cumulative total of the rate for 

each hour of operation. 

The emission rate is calculated based on the following: 

EHR as ( K * 7.67 lbs. per hr.) / ( 20,104 lbs. monomer * mm Hg per hr.) 

Where:

 e 

EJJH = Hourly VOM emission rate 

K = Hourly operating factor as defined below 

'7.67= The maximum hourly emission rate 

20,104 = The maximum operating factor 

The totalized emissions are calculated as a cumulative total of the rate for an hour 

of operation as demonstrated below: 

E-fct = ( ( Em * (tj - t^ ) ) / 36(00) + E ^ 

Where: • 

E ^ = Cumulative emissions (lbsThr.) 

EJJR = Hourly VOM emission rate 

'''''''t£'''-''t2''''-'':elaps'ed''tim'e'(seconds)'' 

3600 = seconds in an hour 

Each hour E ^ is recorded and reinitialized to zero for a new total calculation. 

Application Page 2.3-1 

£7 
— : . P.89 

Maximum long panel line emissions are based upon the following assumptions: 

1. Styrene monomer and methyl methacrylate are the only materials present in 

the long panel lines VOM emissions. 

/ 2. Styrene monomer and methyl methacrylate are the only polyester resin 

( mixture constituents with appreciable partial pressures. 

3. Partial pressure and monomer (i.e.,styrene monomer and methyl 

methacrylate) mass feed rate are directly proportional to VOM emissions. 

4. The scenario for maximizing emissions is defined by maximizing polyester 

resin mixture process partial pressure, and styrene monomer and methyl 

methacrylate feed rates. 

The operating factor, based upon production temperatures and mass feed rate, 

and utilizing Raoult's law and Antoine's Equation is derived as follows: 

*4 

Raoult's Law: 

- " Pi - Xi * VPf 

Where: 

P-i «*» Partial pressure of component "i" in the polyester resin mixture 

X*j « Mole fraction of component

 m\m

 in the polyester resin mixture 

VP< • Vapor pressure of component "1" at the resin feed temperature 

1 - Styrene and/or methyl methacrylate 

(Molecular Weight Styrene - 104.11 lb/lb-mole) 

" (Molecular Weight of Methyl Hethacrylate - 100.11 lb/lb-mole) 

« 

Antoine's Equation: 

logio VP - A - B/(C+T) 

Where: 

VP - Vapor pressure of the specified polyester resin mixture 

constituent at the resin mixture process feed temperature. 

A, B, ,& C • Constants either obtained from the literature or derived 

through use of a computer generated curve fitting program. 

T - Specified resin mixture process feed temperature (*C). 

Antoine Equation Constants 

Styrene (CaHg) 

Methyl Methacrylate (C5H802) 

A 

6.92409 

10.311 

B 

1420.0 

3764.0 

c ""•" 

206 

406.454 

• 

• 

The operating factor (K) is the sum of the product of the individual monomer 

mass feed rate (MFR-j) and the individual monomer partial pressure (P-j) of 

the polyester resin mixture. 

K - «£(MFRf * 9\) (pound monomer * mm Hg per hour) 

Application Page 2.3-2 
P.90 

T'r.U NCV 5 :i:4S:56 *.395 _ 

• se-ecc * frcm «pa_emiss_3 

Exhibit 220-5&6 

Ipr3d_:;emission ;hours 

j 3OC309 j 

300324 

J3003321 

53.3951 

0.4631 

2.2291 

22.948 

0.165 

0.80S 

.3 rows) 

End of Request 

_ VV,,, Vrxxi a \\..Vl..a\') 199 5 

l> selecc sum(emission), sum(hours) from epa_emiss_3 

|col l |col2 I 

] 6i"687i" 23.918| 

(1 row) 

End of Request 

_ Thu Nov 9 ll:48i41 1995 _ 

1> select * from epa_emiss_6 

prod_c|emission |hours 

600600 18.522 11.382 

600606 16.050 7.138 

600690 8.174 3.026 

(3 rows) 

End of Request 

Thu Hov 9 11:49=11 1995 

1> selec t sum(emission), sum(hours) from epa_emiss_6 

|col l |col2 | 

l" 42.747| 21.S46| 

• + . • 

(1 row) 

End of Request 

Thu Nov 9 11:49:52 1995 

1> selecc * 

+...... + ...... .....4.... . 

|prod_c|emiss ion |hours 

700317 

700606 

700972 

10.7191 

12.535 

9.124 

5.917 

5.770 

1.909 

(3 rows) 

End of Request 

from epa_eraisa_7 

Thu Nov 9 11:50:15 1995 

1> selecc.sum(emisaion), sum(hours) from epa_emisa_7' 

I coll |co!2 

| 32.378| 

(1 row) 

End of Request 

13.596| 

Application Page 2.3-3 

29 
P.91 

ID#197800AAX Crane Kemlite 

Exhibit 220-5 & 6 

Rationale for Form 220 Process Emission Unit: LP-3, LP-6, LP-7 

For purposes of utilizing optimum flexibility, Kemlite has presented the three 

lines as one emission point. The typical operation of these lines has a distributive 

rather than cumulative effect: ie.) if one line runs more, another runs less. To 

avoid restricting the capacity of any one line, Kemlite proposes a control strategy 

that would operate the three lines collectively under an aggregate emissions cap 

equal to a total less than the maximum individual allowable rates for each 

line.This strategy would remove the individual emission limits for each Une. 

forample! 

Current maximum allowable emission rate for LP-3 line = x = 8 lbsVhr. 

Current maximum allowable emission rate for LP-6 line = y = 8 lbsVhr 

Current maximum allowable emission rate for LP-7 line -= z = 8 lbsVhr 

Total =* 24 lbs/hr. 

Note: 

8 lbsVhr. from IAC 218.301 

Current operating permit limit is 7.67 lbsVhr. per line; 23.01 lbs total. 

This permit application proposes maximum total allowable emissions of 

23.01 lbsVhr. using the following formulas: 

( x, y, z values are lbsVhr VOM ) 

LP-3 line = x =*• 23.01 - ( y + z ) 

LP-6 line = y = 23.01-( x + z ) 

LP-7 line = z = 23.01-( x + y ) 

Total sa x + y + z = 23.01 lbsVhr 

The use of an emissions capL_under tMscon^ l strategy woiild allow the Unes to operat 

within the variables ofthe functions ofthe emission calculation: resin volume, monomt 

content, and temperature. As stated in the process description for the panel Unes, the 

computer control of line parameters would monitor the proposed calculations 

continuously to assure that the maximum hourly Umit aggregate total is not exceeded. 

The proposed cap is for the combination of Styrene and Methyl Methacrylate monomex 

emissions in the total Umit for VOM lbs/hr. The combination of emissions for Styrene 

and Methyl Methacrylate will not exceed the Umit total. 

Application Page 2.3-4 

90 
P.92 

Crane Kemlite 197800AAX 

Exhibit 220- 8 

Compliance with the requirements of 35 111. Adm. Code Part 218.660 ( Subpart CC) is met 

as follows: 

• All but one type of polyester resin material mixture used meets the criteria of 

218.666 (a)(l)(A)(v) (ie.) ... a monomer content of no more than 35% by 

weight as applied. 

• The one other mixture type (lightweight filler modified resin) meets the 

criteria of 218.666 (a)(1)(C) (ie.) Use vapor suppressed polyester resin 

approved by the Agency in the source's pennit such that weight loss from 

VOM emissions does not exceed 60 grams per square meter of exposed surface 

area during molding; 

I have included calculation results to support this determination on the next page of 

Exhibit 220-8. 

Application Page 2.4 -1 

91 
P.93 

Crane Kemlite 197800AAX 

Exhibit 220-8 

Lightweight Filler Modified Resin Calculations 

(Resin mix in excess of 35% VOM content as appUed) 

Background; .• • 

The history of this resin mix was presented for the renewal of the previous permit. 

SpecificaUy, this mix has the same volume percentage of monomer content as the 

coronary type that does not have the Ughtweight filler added. But because ofthe 

weight difference in the fiUers, the total weight percent of aU the ingredients is 

shifted in relation to each other in total weight. The Ughtweight filler modified 

mix has an average monomer content (by weight) of 41%. Since this figure will not 

satisfy the criteria for Subpart CC, 218.666 a.lA.v. (ie.) "... less than 35% by 

weight...", it was discussed with Mr. Davidson (IEPA) that emissions calculations 

could satisfy the criteria for Subpart CC, 218.666 a.l.C. "...that weight loss from 

VOM emissions does not exceed 60 grams per square meter of exposed surface 

area..." The following calculations demonstrate compUance with Subpart CC, 

218.666 a.l.C: 

Emissions Calculations; 

A table was prepared using the emissions calculations included in, 

operating permit, ( see page 2.4 -3). Varying temperatures and(Hne ratesj 

used to create this E Factor emissions table. The maximum 

E Factor calculated is 6.96 lb/hr. at 95° F. and 220 inVmin. for an 8 ft. wide panel. 

This is converted to grams/meter2 in the following calculation. 

g.96Ih. x m x Ibr, x _l_ x 12m x _teg x ift2 = 3. 

hr. 220 in. 60 min. 8 ft. ft. lib . .0929m2 

The value"of 3.9 g/m2 is significantly less than the 60 g/m2 aUowed in Subpart GG;T] 

result should satisfy the criteria specified. 

( AppUcation Page 2.4 -2 

92 
P.94 

Exhibit 220-8 

The E Factor calculation yields the following results: 

Mix 

Temperature 

(°F) 

80 

81 

82 

83 

84 

85 

86 

87 

88 

89 

90 

91 

92 

93 

94 

95 

0.060" 

Panel 

1.990 

2.058 

2.127 

2.199 

2.273 

2.349 

2.427 

2.507 

2.590 

2.675 

2.762 

2.851 

2.943 

3.038 

3.135 

3235 

E Factor (line rate constant at 220 ipm) 

0.070" 

Panel 

2.419 

2.501 

2.586 

2.673 

2.763 

2.855 

2.950 

3.048 

3.148 

3.251 

3.357 

3.466 

3:578 

3.693 

3.811 

3.933 

0.080" 

Panel 

2.857 

2.954 

3.055 

3.158 

3.263 

3.372 

3.485 

3.600 

3.718 

3.840 

3.965 

4.094 

4.226 

4.362 

4.502 

4.645 

0.085" 

Panel 

2.985 

3.087 

3.191 

3.299 

3.409 

3.523 

3.640 

3.761 

3.885 

4.012 

4.143 

4.277 

4.415 

4.557 

4.703 

4.853 

0.100' 

Panel 

3.633 

3.757 

3.884 

4.015 

4.150 

4.288 

4.431 

4.577 

4.728 

4.883 

5.042 

5.206 

5.374 

5.547 

5.724 

5.906 

0.115" 

Panel 

4.281 

4.427 

4.577 

4.731 

4.890 

5.053 

5.221 

5.394 

5.571 

5.754 

5.941 

6.134 

6.332 

6.536 

6.745 

6.960 

Application Page 2.4-3 

9%