1.7

2 1

H Processor, LB 

Mitshubishi

3

x3

M

7

Drill Hole 1-

30mm

12

M

1

M

H TACM 

Wire 

Closeout, 

Rear: $0.04

H Bolt, Lower 

Bus Bars

169

x2

M

6

Chamfer ID

10

1

24.7

11 2

Part Size 

after 

stamping 

(530L by 14

0.7

2 1

H Bracket, 

Speed Sensor H

2

M

0

H Bolt, Small, 

Bell Housing As

99

x16

M

7

Tap Hole 

15

x3

M

2

First Fixture

1

0

0.7

2 1

0

1 0

0

1 0

H Internal Harns 

& Connectors, S

9

M

8

H Bus Bar, Short

13

M

4

44

19 1

Electroplate 

Process

4

3

One #4 

Gauge 

Eyelet 

Terminal: $

Raw 

Material 

Req 0.006 

lbs from Co

Stamping Press 

0-60 Ton 

1

0

H Cover, Control 

Unit, Motor, Raw 

3

M

0

1.8

2 1

M

Bottom Side

Drill Hole 1-

30mm

43

x2

M

1

H HV/HC Power 

Conn Sleeve RH

2

M

3

Repositon 

Cutting Tool

4

2

CDI

18

x41

1

Power Tool

12

4

CDI

19

x12

1

1 - 2 Cavity 

TPA: 

$0.030

H Capacitor 

Module, Asm.

175

M

7

First Fixture

1

0

Set In Place

12

x2

M

1

H Base Plate, 

Control Unit, Tra

2

M

3

First Fixture

1

0

Power Tool

7

4

Stamping Press 

0-60 Ton 

1

0

Part Size 

after 

stamping 

( 47L by 23 

H Gasket, 

Housing, Electro

119

M

4

Turn I/D 30-60 

mm

5

M

1

Unclamp Part

106

1

Part Size 

after 

stamping 

(380L by 17

H Regrab 

Harness, Positio

17

10

H Oil Pump 

Drive Asm.

5

M

5

H Main Housing 

Asm.

2

M

6

924.3

511 2

Push In Place

4

x2

2

Blank 

weight 

0.139 lbs

Part Manipulatio

65

3

H Scarf Seal, 

Gen Rotor

9

x2

M

8

H Plate, Coolant 

Passage, Raw M

2

M

0

H HV Transfer 

Block, Tall

24

M

6

H Control Unit, 

Generator

2

M

5

Unload Part

5

2

H Base Plate, 

Control Unit, Ge

2

M

3

Stamping Press 

0-60 Ton 

1

0

Cycle time 

is part 

specifc

H HV Transfer 

Block, Short

25

M

6

Stamping Press 

0-60 Ton 

1

0

H Bolt, Bracket 

Harness

28

x2

M

6

H Bus Bar Asm.

206

M

6

Stamping Press 

200-400 Ton 

1

0

"CNC Horz 

Mach, Man 

Med-Large 

Size and/or 

Plating 

Equipment

1

M

0

Bar stock 

weight 

0.0941 lbs.

H Insert, 

Positive, HV Tra

2

M

0

H Large Plate, 

Control Unit, Sta

2

M

2

H Shaft, Oil 

Pump Drive, Hea

3

M

4

Inj Mold Machine 

55-150 ton

1

0

Fill Potting 

Compond

3

M

0.3

1 - 2 Cavity 

Connector 

Cover: 

$0.045

Wash Part

4

5

Part Size 

after 

stamping 

( 47L by 23 

CDI

20

1

Part Size 

after 

stamping 

(50L by 15

"Aluminum 

Diecasting, 

Small Med 

Size

Blank 

weight 

0.027 lbs

Part Size 

after 

stamping 

(200L by 13

Position 

Connections in P

18

1

Set In Place

16

M

1

Remove Part

4

2

Stamping Press 

0-60 Ton 

1

0

Remove Part

5

2

Auto Tool 

Change

85

5

Power Screw

285

x7

M

4

58.5" #18 

Gauge 

Wire: 

$0.0975

H Bolt, Housing, 

Electronics, Asm

121

x32

M

6

Snap Together

276

M

1

H Bushing, Oil 

Pump Drive, Ra

2

M

0

Unload Part

15

2

H Speed Sensor 

Asm., Generator

15

M

6

Cycle time 

is part 

specifc

Knurl & Cut 

Min OD

Load Part

3

3

346.4

140 15

Peel Off 

Adhesive Backin

4

4

Snap Together

4

x5

1

Press Size 

60 Ton 

Progressive 

Die 

Power Tool

17

4

Raw 

Material 

Req 0.032 

lbs from Co

0.6

2 1

Stamping Press 

0-60 Ton 

1

0

H Cover Plate, 

Control Unit, Ge

2

M

0

CDI

12

1

H Sticker, 

Information, Con

21

M

5

H Weatherpak 

Seal, Generator 

2

M

3

1.7

3 1

Power Tool

295

4

90

39 1

H Insert, 

Negative, HV Tr

3

M

2

Wash Part

4

5

H Label, Cover, 

Control Unit, Mot

35

M

7

Furnace/Oven

1

0

Set In Place

8

M

1

46.6

18 13

0.7

2 1

Stamping Press 

60-200 Ton 

2

0

8.5" - 10mm 

Fabric 

Tube: 

$0.0779

CDI

21

1

81

35 1

6 - 1mm 

Female 

Spade 

Terminals: 

Press

1

0

Press Size 

60 Ton 

Progressive

Blank 

weight 

0.035 lbs

CDI

8

1

H Vent, Housing 

Electronics

18

M

6

M

Includes 

Bar Feeder

H Cover, Rear, 

Asm.

102

M

7

H Stamping 

Insert, V, HV Tra

2

M

0

H HV/HC Cable 

Conn Bushing, 

2

M

3

Auto Tool 

Change

58

5

0

1 0

Press Size 

60 Ton 

Prog. Die 

CDI

147

1

Drill & Chamfer 

Hole 1-30mm

32

x3

M

1

Unload Part

35

2

31

14 1

H Stamping 

Insert, W, HV Tr

2

M

0

CDI

140

1

H Bolt, Long, 

Rear Cover

109

x2

M

7

CDI

19

x10

1

Raw 

Material 

Req 0.204 

lbs from Co

Box Size 

25mm L x 

25mm W x 

9.25mm H

In-Line 

Washer

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

Power Tool

23

4

Auto Tool 

Change

6

5

0

1 0

Washer Duo 400 

Wash Rinse & D

1

0

Power Tool

127

4

EC-400-AL 

Horizontal CNC 

1

M

0

Cut Groove sml

5

M

2

Press Size 

200 Ton 

Progressive 

Die

Cut to Length

13

1

Box Size 

167mm L x 

81mm W x 

25mm H

Power Tool

195

4

Wash Part

4

5

Tap Hole 

14

M

2

Power Screw

146

x8

M

4

CDI

55

1

Power Tool

177

4

0

1 0

H Clip, Harness, 

Control Unit

3

x5

M

4

Blank 

weight 

0.112 lbs

H Gear, Oil 

Pump Drive, Hea

2

M

4

Stamping Press 

200-400 Ton 

1

0

Unload Part

14

2

Box Size 

28mm L x 

28mm W x 

13mm H

H Harness, 

Speed Sensor, T

2

M

4

Auto Tool 

Change

13

5

Press Size 

25 Ton 

Progressive 

Die

Chamfer ID

102

M

1

H Trans Pass 

Thru Mount, Spe

2

M

3

Thread Lead 

thru Cavity

6

x10

2

M

NSK 6906 

30mm ID, 

47mm OD, 

9mm W

Power Tool

14

4

1 Cavity 

Mold

1.7

2 1

H Splice 

Terminal, 18 Ga

11

x8

M

9

H O-ring, Large, 

Terminal Lead

13

M

4

H Bolt, Speed 

Sensor, Traction 

23

x3

M

7

T5 quen pre

-aged 170 

hours room 

temp 11 ho

Unclamp Part

52

1

Press Size 

200 Ton 

Prog. Die 

Press Size 

60 Ton 

Prog. Die 

Align to Clip

275

1

Tap Hole 

13

x17

2

Push in 

Electrical Conne

181

M

2

Raw 

Material 

Req 0.275 

lbs from Co

Press Size 

200 Ton 

Progressive 

Die

49.7

19 12

Auto Tool 

Change

83

5

Stamping Press 

60-200 Ton 

1

0

Counter Bore 

Bolt Hole

18

x7

M

1

Regrab Traction 

Motor Harness

49

M

7

H Bus Bar, 

Short, Raw Mate

2

M

0

Tap Hole 

72

x3

M

2

Part Manipulatio

17

3

H Shaft, Oil 

Pump Drive, Ra

2

M

0

Turn I/D 

contoured surfac

38

M

5

Slide into Positio

4

M

1

Unload Part

5

2

Power Tool

229

4

Auto Tool 

Change

6

5

H Bolt, Harness 

Hold-down

198

x2

M

6

First Fixture

1

0

Clamp Part

92

3

CDI

112

1

Align with 

Bearing

42

M

3

H Housing and 

Plate Assembly

2

M

4

T5 quen pre

-aged 170 

hours room 

temp 11 ho

Power Screw

105

x14

M

4

34.2

2 1

Blank 

weight 

0.062 lbs

H Arm, Shift 

Pos. Sensor

292

M

6

H Gear, Oil 

Pump Drive, Ma

2

M

2

CNC 

Turning 10" 

Odd Form 2 

axis Manual 

CDI

40

1

H Harness 

Guide, Large As

227

M

6

First Fixture

1

0

H Standoff, 

Trans Pass Thru 

2

M

3

H Bus Bar, Long

2

M

3

H Pressure 

Plate, Large, Co

15

M

4

H Housing 

Electronics, Was

2

M

4

"Washing, 

SmallMedium 

Size and/or 

Drill Hole 1-

30mm

21

x4

1

Auto Tool 

Change

9

5

Milled face

16

M

1

Drill Hole 1-

30mm

11

1

Blank 

weight 

0.0500 lbs

99

25 8

Auto Tool 

Change

14

5

Clamp Part

108

3

H Lower Bus Bar 

4, Raw Material

2

M

0

Box Size 

181mm L x 

92mm W x 

47mm H

Press Size 

25 Ton 

Progressive 

Die

M

Includes 

Bar Feeder

Washer Duo 400 

Wash Rinse & D

1

0

Route Harness

82

M

4

Push In Place

8

x2

2

First Fixture

1

0

H Gasket, 

Housing, Electro

2

M

0

H Bolt, Bus Bars, 

Control Module

202

x2

M

6

H Bus Bar, Larg

7

M

4

Auto Tool 

Change

10

5

"Washing, 

Small Size 

and/or Low 

Complexity"

Stamping Press 

60-200 Ton 

1

0

H Bracket, 

Harness Guide, 

2

M

6

Press Size 

25 Ton 

Progressive 

Die

13.7

7 1

0

1 0

Milled face

35

M

1

In-Line 

Washer

Soldering Tool

13

4

CDI

11

x16

1

First Fixture

1

0

H Bolt, TACM1 

Harness

234

M

7

Power Tool

24

4

Power Tool

271

4

H HV/HC Cable 

Conn Bushing

2

x3

M

3

Furnace/Oven

1

0

Drill & Chamfer 

Hole 1-30mm

25

x2

M

1

"Injection 

Molding, 

Small Size 

and/or Low 

Drill Hole 1-

30mm

59

x33

M

1

Apply Label

36

3

T5 quench 

out of die 

11 hours 

333F

Remove Part

4

2

0

1 0

0.7

2 1

H Speed Sensor 

Harn, Generator 

5

M

7

Cycle time 

is part 

specifc

Unload Part

7

2

Peel Off 

Adhesive Backin

16

4

Clamp Part

22

3

Part Manipulatio

21

3

H Cover Plate, 

Control Unit, Tra

2

M

0

Part Size 

after 

stamping 

(83L by 25

Crimping Tool

10

4

Apply RTV

135

M

2

H Insert, CL, 

Transfer Block, T

2

M

0

"Washing, 

Large Size 

and/or High 

Complexity"

H Harness, 

TACM1

232

M

8

CDI

22

1

CDI

14

x16

1

Electroplate 

Process

4

3

6.6

2 1

Unload Part

5

2

H Bolt, Board, 

Control Unit

14

x14

M

6

81.3

16 1

Potting Station

1

0

Blank 

weight 

0.352 lbs

Power Tool

212

4

Press Size 

300 Ton 

Progressive 

Die

EC-400-AL 

Horizontal CNC 

1

M

0

Drill ID, Cut 

to Length, 

Unload

1 - TPA, 

Multi Cavity 

Small: 

$0.055

H Bolt, Medium, 

Bell Housing As

96

x2

M

7

H Housing, 

Planetary Set, M

2

M

2

H Heat Sink, 

Control Unit, Ra

2

M

0

EC-300-ML 

Horizontal CNC 

1

M

0

First Fixture

1

0

Part Size 

after 

stamping 

(59L by 45

First Fixture

1

0

Power Screw

111

x2

M

4

Solder Leads

14

x8

M

5

Blank 

weight 

0.068 lbs

RTV Applicator

173

4

Auto Tool 

Change

12

5

Load Part

3

3

33.6

14 1

Stamping Press 

0-60 Ton 

1

0

CDI

291

1

Auto Tool 

Change

6

5

H Insert, Large, 

HV Terminal Blo

8

2

Push In Place

7

M

2

CDI

197

1

CDI

5

x2

1

Power Screw

62

x3

M

4

CNC Turning 2 

Axis SL-20, Odd 

1

M

0

Part Size 

after 

stamping 

(380L by 84

Part Size 

after 

stamping 

(140L by 79

H Cover 

Transaxle Electr

278

M

7

H Insert, 

Terminal Lead

3

M

3

H Housing, 

Planetary Set, Tr

2

M

2

Power Screw

24

x7

4

In-Line 

Washer

CNC Machine

1

0

Power Screw

98

x2

M

4

CDI

60

x32

1

H Stamping 

Insert, W, HV Tr

2

M

0

Clamp Part

4

3

Power Tool

162

4

First Fixture

1

0

Unload Part

5

2

Power Tool

116

4

H HV/HC Control 

Harness, Seal M

2

M

0

Injection Molding 

Machine 55-150 

1

0

Solder Leads

14

x10

M

5

"Injection 

Molding, 

Small Size 

and/or Low 

5" - 1/4" 

Diam Fabric 

Covering: 

$0.0458

Chamfer OD sml

11

M

1

H Bracket, 

Speed Sensor H

27

M

6

1.9

2 1

162.8

65 1

M

Move to 

upper Wire 

Prots

0

1 0

1 - 2 Cavity 

TPA: 

$0.030

Power Tool

46

4

Mill Feature for 

Mating

13

2

Washer Duo 400 

Wash Rinse & D

1

0

CDI

8

1

Power Screw

263

M

4

CDI

17

x15

1

65.5

27 1

Press Size 

300 Ton 

Progressive 

Die 

Turn End 

Face & Max 

OD

Drill and Tap 

Hole 1-30mm

4

x3

5

H Generator Coil 

Asm.

2

M

5

H External Harn 

& Seal, Generat

5

M

7

Blank 

weight 

0.589 lbs

Stamping Press 

0-60 Ton 

1

0

H Aluminum 

Guide Post, Cont

2

M

0

H HV/HC Pwr 

Conn Ground Sl

2

M

0

Power Screw

5

x2

4

Load Part

3

3

H Base Isolator, 

Raw Material

2

M

0

Auto Tool 

Change

27

5

CDI

242

1

Power Tool

4

4

H Coolant 

Outlet, Large, Tr

3

x2

M

6

H Bolt, TACM2 

Harness

239

M

7

H Insulator, 

Separator, Large

9

M

4

69.3

11 1

Clamp Part

18

3

Washer Duo 400 

Wash Rinse & D

1

0

Power Screw

32

x10

M

4

Unclamp Part

39

1

H Base Plate, 

Control Unit, Ge

2

M

3

H TACM Power 

Feed Wire

11

x2

M

6

H Bracket, 

Harness Guide, 

2

M

0

Part Size 

after 

stamping 

(140L by 10

H Cover Plate, 

Control Unit, Ge

9

M

4

H Bolt, Lower 

Bus Bars

149

x2

M

6

Align to Housing

8

M

3

H Cover, Oil 

Cooler, Trimmed

2

M

2

H Plug, Housing 

Electronics

13

M

6

Unload Part

5

2

First Fixture

1

0

14 Cavity 

Mold

Load Part

3

3

H HV/HC Power 

Conn Sleeve LH, 

2

M

0

Power Screw

11

4

Raw 

Material 

Req 0.006 

lbs from Co

Chamfer OD sml

25

M

1

Power Screw

30

x17

M

4

H Lower Bus Bar 

6, Raw Material

2

M

0

Power Screw

8

x5

4

Stamping Press 

0-60 Ton 

1

0

First Fixture

1

0

H Large Plate, 

Control Unit, Wa

2

M

7

Soldering Tool

13

4

CDI

13

x8

1

0.7

2 1

Power Tool

192

4

Power Screw

133

x2

M

4

6 - 1mm 

Female 

Spade 

Terminals: 

Unclamp Part

64

1

Power Tool

22

4

USED 

$1.00/sq. 

foot for 

insulator ma

Align to Clip

244

1

Auto Tool 

Change

12

5

Die Casting 0 - 

500 ton

1

0

Press Size 

200 Ton 

Progressive 

Die

M

Turn both 

levels of 

step

CDI

189

1

H Nut, Main 

Power Lead

261

M

6

CDI

14

x19

1

H Lower Bus Bar 

5

164

M

4

First Fixture

1

0

Turn OD 1-30m

5

1

H Processor, LB 

Mitshubishi

5

M

7

Power Tool

166

4

H Housing 

Electronics, Heat 

2

M

4

Auto Tool 

Change

15

5

Fill Potting 

Compond

3

M

0.2

Snap Together

245

M

1

H Bolt, Short, 

Control Unit

15

x9

M

6

5.6

3 2

Push In Place

11

M

2

CDI

8

1

Set In Place

6

x3

M

1

CDI

16

x2

1

Hand Tool

22

3

Stamping Press 

0-60 Ton 

1

0

Press Size 

200 Ton 

Progressive 

Die

Press Size 

25 Ton 

Progressive 

Die

Press Size 

300 Ton 

Progressive 

Die

0

1 0

0

1 0

Part Manipulatio

16

3

Position Part

12

1

M

Outer edge 

65 in. 1 sec 

per 3 in.

CDI

124

1

T5 quen pre

-aged 170 

hours room 

temp 11 ho

Blank 

weight 

0.180 lbs

H Plate, Coolant 

Passage

3

M

6

Washer Turbo 

Tunnel 

1

0

Drill Hole 1-

30mm

21

x8

1

CDI

214

1

H Speed Sensor 

Asm. Traction M

21

M

8

H Bolt, Long, 

Bell Housing As

93

x3

M

7

H Terminal 

Lead, Motor/Gen

71

x6

M

6

H Pressure 

Plate, Large, Co

3

M

0

Unload Part

6

2

Box Size 

61mm L x 

38mm W x 

19mm H

H Insert, Large, 

HV Terminal Blo

8

2

Drill & Chamfer 

Hole 1-30mm

16

x16

1

Drill Hole 1-

30mm

26

x8

M

1

H Housing, 

Terminal Lead

5

M

4

894.1

390 53

Milled face

14

M

1

1

2 1

Box size of 

finished part 

72Dmm x 

13Lmm

NEED TO 

ESTABLIS

H AMOUNT

Wash Part

4

5

H HV/HC Cable 

Conn Body, Mat

4

M

0

Load Part

20

3

First Fixture

1

0

H Insert, HV 

Transfer Block

7

x4

M

2

Position Behind 

Bus Bar

222

M

3

Blank 

weight 

0.086 lbs

16 Cavity 

Mold

Power Tool

262

4

Thread Lead 

thru Seal

4

x10

2

Turn I/D Med 60-

100 mm

5

M

2

Drill and Tap 

Hole 1-30mm

4

x3

5

Power Screw

200

x2

M

4

Power Screw

21

x13

4

H Cover Plate, 

Control Unit, Tra

25

M

4

30.8

4 1

1.4

2 1

Align to Holes

22

M

3

H Bolt, Harness

37

M

6

Power Tool

29

4

Injection Molding 

Machine 55-150 

1

0

H Cover, Oil 

Cooler, Cast

2

M

0

Drill Hole 1-

30mm

11

1

H Body, Trans 

Pass Thru Mount

4

M

0

Apply RTV

174

M

2

16 Cavity 

Mold

Power Screw

75

x6

M

4

H Saftey Switch, 

Cover Disconnec

269

M

8

First Fixture

1

0

Polish Fine 

Finish

Wash Part

4

5

1 - TPA, 

Multi Cavity 

Small: 

$0.045

Peel Off 

Adhesive Backin

10

4

H Bracket, 

Traction Motor H

51

M

6

Inj Mold Machine 

55-150 ton

1

0

H Housing, 

Terminal Lead, 

2

M

0

Auto Tool 

Change

19

5

Stamping Press 

0-60 Ton 

1

0

Stamping Press 

200-400 Ton 

1

0

Power Screw

139

x8

M

4

Load Part

3

3

M

Includes 

Bar Feeder

Load Part

3

3

Connect 

Speed 

Sensor

H Nut, Bus Bar 

to Main Module

217

x2

M

6

Load Part

3

3

H HV Transfer 

Block, Short, Ra

1

M

0

CDI

6

1

Part Size 

after 

stamping 

(23 L x 23 

CDI

28

x8

1

0

1 0

"Washing, 

SmallMedium 

Size and/or 

Power Tool

154

4

H Body, Trans 

Pass Thru Mount 

4

M

0

16.25" #18 

Gauge 

Wire: 

$0.0271

Tap Hole 

23

x42

M

2

Push In Place

8

M

2

Repositon 

Cutting Tool

4

2

First Fixture

1

0

Auto Tool 

Change

11

5

Unload Part

5

2

1,241.8

456 105

CDI

73

x2

1

Auto Tool 

Change

42

5

Forging Trim 

Press 0 - 60 Ton

1

0

Stamping Press 

0-60 Ton 

1

0

Part Manipulatio

79

3

RTV Applicator

141

4

Align to Bearing 

Race

64

M

3

CDI

14

1

7.5" - 1/4" 

Vinyl Tube: 

$0.0250

H TACM Control 

Harness

17

M

8

Part Size 

after 

stamping 

(218L by 12

10 Cavity 

Mold

Auto Tool 

Change

12

5

Blank 

weight 

4.268 lbs

56.5

21 1

First Fixture

1

0

Drill small 

holes

Align Splines to 

Traction Motor

66

M

3

5.8

2 1

92" #18 

Gauge 

Wire: 

$0.1533

Stamping Press 

200-400 Ton 

1

0

Box Size 

46mm L x 

33mm W x 

26mm H

Auto Tool 

Change

9

5

Press Size 

200 Ton 

Progressive 

Die

Electroplate 

Process

4

3

Push In Place

21

2

Raw 

Material 

Req 0.416 

lbs from Co

H Insert, Cover, 

Control Unit

2

x6

M

2

CDI

179

1

medium 

batch/indivi

dual with 

special spra

Remove Part

4

2

1 - 12 

Cavity 

Unsealed 

Connector: 

T5 quench 

out of die 

11 hours 

333F

First Fixture

1

0

Commodity 

Pricing

8 Cavity 

Mold

H HV/HC Control 

Harness, TPA S

20

M

7

H Stamping 

Insert, V, HV Tra

2

M

0

H Lower Bus Bar 

6

168

M

4

First Fixture

1

0

Blank 

weight 

0.180 lbs

Regrab 

Weatherpak Sea

7

8

H Base Plate, 

Control Unit, Ge

2

M

0

CDI

6

1

Turn Face 

Contoured

22

M

5

Load Part

3

3

In-Line 

Washer

Knurl & Cut 

Min OD

Press Size 

25 Ton 

Progressive 

Die 

Zinc 

Plating, 

Batched 

Processed

Milled face

28

1

CDI

8

1

Turn OD 1-30m

9

1

Part Manipulatio

15

3

Push in Harness 

Clip on Small Ta

252

M

2

M

Flip Part 

Over

Auto Tool 

Change

6

5

Clamp Part

80

3

33.75" #18 

Gauge 

Wire: 

$0.0563

Drill & Chamfer 

Hole 1-30mm

62

x2

M

1

Push In Place

18

x2

2

Regrab, Ground 

Harness

215

M

7

"Washing, 

Medium 

Size and/or 

Moderate C

Auto Tool 

Change

21

5

Blank 

weight 

0.112 lbs

Power Screw

204

x2

M

4

Stamping Press 

0-60 Ton 

1

0

Electroplate 

Process

4

3

Regrab Harness 

TACM2

248

M

2

Blank 

weight 

0.013 lbs

Align with 

Bearing

57

M

3

Power Screw

236

M

4

Wash Part

4

5

NEED TO 

ESTABLIS

H 

MATERIAL 

Auto Tool 

Change

24

5

H Insulator, 

Separator, Short

15

M

4

Box Size 

22mm L x 

22mm W x 

7mm H

Milled face

3

1

Raw 

Material 

Req 0.275 

lbs from Co

CDI

70

x2

1

0

1 0

Box Size: 

210mm L x 

130mm W x 

55mm H

22.7

2 1

H Bolt, Control 

Module, Small

194

x2

M

6

Load Part

3

3

H Pressure 

Plate, Large, Co

3

M

0

Box Size 

46mm L x 

35mm W x 

26mm H

Power Screw

30

x2

M

4

"Washing, 

SmallMedium 

Size and/or 

H Bolt, Board, 

Control Unit

27

x14

M

6

24.6

12 1

H Bolt, Short, 

Control Unit, He

21

x4

M

6

Box Size 

50mm L x 

50mm W x 

35mm H

Auto Tool 

Change

109

5

Power Screw

79

x6

M

4

0.6

2 1

13.7

7 1

Power Screw

25

x3

M

4

CDI

247

1

Stamping Press 

0-60 Ton 

1

0

M

Move to 

coolant port 

area

Push In Place

12

x2

2

0

1 0

Auto Tool 

Change

27

5

Auto Tool 

Change

12

5

Copper 

sheet is 

coated prior 

to stamping

CDI

75

1

Drill Hole 1-

30mm

10

x17

1

CDI

8

x11

1

Cut to Length

13

1

Blank 

weight 

0.196 lbs

Press Size 

200 Ton 

Progressive 

Die

0.6

2 1

Box Size 

167mm L x 

83mm W x 

44mm H

Part Manipulatio

53

3

74.6

26 4

Copper 

sheet is 

coated prior 

to stamping

H Thermocouple 

Harn, Generator 

7

M

7

Align to Bearing 

Race

44

M

3

Raw 

Material 

Req 0.005 

lbs from Co

Drill ID, Cut 

to Length, 

Unload

Blank 

weight 

0.037 lbs

Copper 

sheet is 

coated prior 

to stamping

Turn End 

Face & Max 

OD

Power Screw

213

x2

M

4

H Bracket, 

Traction Motor H

2

M

0

Unload Part

5

2

Tap Hole 

7

x12

2

Washer Turbo 

Tunnel 

1

0

H Bolt, Bus Bar 

Asm.

207

x3

M

6

H Standoff, 

Trans Pass Thru 

2

M

3

H Stud, Large, 

Control Unit

19

x13

M

6

13.7

7 1

Power Tool

94

4

First Fixture

1

0

Press Size 

60 Ton 

Progressive

Load Part

3

3

1.7

2 1

Milled face

18

x11

1

Cut Groove sml

8

M

2

Power Tool

31

4

Wash Part

4

5

10 Cavity 

Mold

Box size of 

finished part 

95Dmm x 

19Lmm

Push In Place

6

2

Load Part

3

3

Part Size 

after 

stamping 

(90 L by 29 

24.7

11 2

Input cycle 

time from 

spread 

sheet in act

Stamping Press 

200-400 Ton 

1

0

1 - 16 

Cavity 

Unsealed 

Connector: 

H External Harn 

& Seal, Speed S

5

M

7

Power Screw

219

x2

M

4

Washer Med 

Batch special no

1

0

Power Screw

101

x16

M

4

H Weatherpak 

Seal, Generator 

2

M

3

H Bolt, Medium, 

Rear Cover

106

x4

M

7

Set In Place

3

x3

1

H Transfer Shaft 

Asm., Traction M

65

M

6

CDI

44

1

CDI

5

x2

1

H Insert, 

Negative, Transf

2

M

0

CDI

85

1

Power Screw

34

x6

M

4

1 - 6 Cavity 

Unsealed 

Connector: 

$0.0810

H Lower Bus Bar 

1

148

M

4

H Shaft, Oil 

Pump Drive, Wa

2

M

4

First Fixture

1

0

418.7

119 18

"CNC Horz 

Mach, Man 

Sml Size 

and/or Low 

Power Tool

170

4

H Generator 

Rotor Asm.

3

M

7

Part Size 

after 

stamping 

(200L by 50

Broach Steel 1 ft 

lng tool

25

1.5

Tap Hole 

51

M

2

Press Size 

300 Ton, 

Individual 

Dies

H Control 

Module Asm.

190

M

10

"Injection 

Molding, 

Small Size 

and/or Low 

Part Size 

after 

stamping 

(74 L by 20 

RTV Applicator

134

4

86.5

36 1

Inj Mold Machine 

55-150 ton

1

0

Push in 

Electrical Conne

84

2

CDI

12

1

Knurl OD

7

2

920.1

350 20

Power Screw

108

x4

M

4

Auto Tool 

Change

14

5

H Cover, Oil 

Cooler, Machine

2

M

2

NEED 

WEIGHT 

ON HEAVY 

SCALE

CDI

22

x3

1

Seal Guide

10

0

Solder terminals 

in place

12

x36

5

Part Size 

after 

stamping 

(380L by 17

16 Cavity 

Mold

Remove Part

5

2

Raw 

Material 

Req 1.449 

lbs from Co

Power Tool

107

4

Stamping Press 

0-60 Ton 

1

0

6.5" - 1/4" 

Vinyl Tube: 

$0.0217

H Bushing, Oil 

Pump Drive

7

M

4

1 - 2 Cavity 

Unsealed 

Connector: 

$0.0270

H Heat Sink, 

Control Unit, Cas

2

M

0

Power Tool

87

4

16 Cavity 

Mold

H Terminal, 

Lead, Raw Mater

2

M

0

Raw 

Material 

Req 0.149 

lbs from Co

"CNC Horz 

Mach, Man 

Sml Size 

and/or Low 

Drilled and 

Chamfered 

holes

M

Terminal 

Align Guide 

Pin: $0.03

Position on Bus 

Bar

5

3

2 - 1mm 

Female 

Spade 

Terminals: 

Blank 

weight 

0.406 lbs

Raw 

Material 

Req 0.432 

lbs from Co

Copper 

sheet is 

coated prior 

to stamping

Load Part

3

3

Insert, Positive, 

Tall Transfer Blc

3

M

2

Crimp Connector

12

x8

3

95.4

35 6

H Processor, RB 

Mitshubishi

7

M

7

Blank 

weight 

0.352 lbs

"Injection 

Molding, 

Small Size 

and/or Low 

Power Screw

20

x6

M

4

CDI

20

1

First Fixture

1

0

81.5

2 1

Basket Size 

15.75x18.5

0x25.50 

inches x 2

H Processor, LX 

Mitshubishi

3

x3

M

7

H Cover, Control 

Unit, Generator

17

M

6

CDI

11

x19

1

CDI

220

1

1.7

2 1

92.4

37 6

H Processor, RB 

Mitshubishi

5

x3

M

7

14 Cavity 

Mold

Washer Turbo 

Tunnel 

1

0

H Bolt, Lower 

Bus Bars

153

x2

M

6

Press Size 

25 Ton 

Progressive 

Die

56.6

20 3

Part Size 

after 

stamping 

(67 L by 55 

Auto Tool 

Change

10

5

Auto Tool 

Change

45

5

Set In Place

3

1

H Bolt, Short, 

Control Unit, HV 

29

x8

M

6

CDI

48

1

Drill Hole 1-

30mm

17

x42

M

1

Repositon 

Cutting Tool

4

2

Set In Place

12

x2

M

1

Load Part

3

3

Auto Tool 

Change

25

5

"Injection 

Molding, 

Small Size 

and/or Low 

Hand Tool

4

3

H Nut, Shift Arm

294

M

6

Part Size 

after 

stamping 

(138L by 55

Set In Place

18

M

1

Pallet Size 

400 mm 

square, 

1000 lb Cap

CDI

9

1

T5 quen pre

-aged 170 

hours room 

temp 11 ho

First Fixture

1

0

Unload Part

5

2

Power Screw

13

x7

M

4

Raw 

Material 

Req 0.347 

lbs from Co

CDI

36

1

H Bolt, Shift Pos. 

Sensor

288

x2

M

6

Press Together

4

3

"Injection 

Molding, 

Small Size 

and/or Low 

H Insert, HV 

Transfer Block

7

x4

M

2

Stamping Press 

0-60 Ton 

1

0

H Speed Sensor 

Harn, Speed Se

9

M

7

H Stud, Small, 

Control Unit

6

x5

M

6

Inj Mold Machine 

55-150 ton

1

0

H Stamping 

Insert, W, HV Tr

3

M

2

First Fixture

1

0

CDI

89

1

77.5

32 1

H Standoff, 

Trans Pass Thru 

2

M

0

Turn OD 1-30m

5

1

0.7

2 1

Drill & Chamfer 

Hole 1-30mm

97

M

1

Die Casting 0 - 

500 ton

1

0

42.7

16 1

H Base Plate, 

Control Unit, Ge

2

M

0

H HV/HC Power 

Conn Sleeve RH

2

M

3

Box Size 

22mm L x 

22mm W x 

9.5mm H

Furnace/Oven

1

0

0

1 0

Washer Med 

Batch special no

1

0

Power Tool

145

4

CDI

172

1

Push In Place

4

x3

M

2

12.5

2 1

H Nut, Bus Bar 

to Cap.

211

x2

M

6

H Bolt Trans 

Axle Cover

280

x15

M

4

CDI

210

1

Power Tool

38

4

Blank 

weight 

0.182 lbs

Part Manipulatio

91

3

Injection Molding 

Machine 55-150 

1

0

31

14 1

37

13 4

Part Size 

after 

stamping 46 

L by 56 W b

First Fixture

1

0

CDI

268

1

H Large Plate, 

Control Unit, Ra

2

M

0

Unload Part

27

2

Push In Place

15

x2

2

Stamping Press 

60-200 Ton 

1

0

H Insert Nut, HV 

Transfer Block

5

x4

2

Regrab 

Weatherpak Sea

15

8

H Bell Housing 

Asm.

92

M

7

M

Inside Face

Power Screw

39

M

4

Drill small 

holes

Copper 

sheet is 

coated prior 

to stamping

H Bolt, Current 

Sensor

131

M

6

H Main Transfer 

Gear Asm.

67

M

7

First Fixture

1

0

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

H External 

Harness, Speed 

3

M

7

In-Line 

Washer

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

H Bolt, Terminal 

Lead

73

x6

M

6

1.7

2 1

H HV/HC Pwr 

Conn Ground Sl

2

M

3

187.5

79 2

H Bolt, Control 

Unit

137

x8

M

6

Press Size 

200 Ton 

Prog. Die 

0

1 0

Auto Tool 

Change

81

5

CDI

94

1

H Insert, 

Negative, HV Tr

2

M

0

25 ton 

press

Drill Hole 1-

30mm

86

x2

M

1

Tap Hole 

88

x2

M

2

Cycle time 

is part 

specifc

Power Tool

33

4

Power Screw

155

x2

M

4

CNC 

Turning 

1.75" Bar 2 

Axis

1 Cavity 

Mold

Wash Part

4

5

H Bolt, Traction 

Motor Asm.

45

x3

M

7

Combp Tool

Part Manipulatio

19

3

8 - 0.64mm 

Female 

Spade 

Terminals:$

14" 18 

Gauge 

Wire: 

$0.0233

Auto Tool 

Change

17

5

H Cavity Plug, 

Weatherpak

3

x2

M

6

Die Casting 

2600-3800 ton w

1

M

0

0

1 0

H Harness, 

TACM2

237

M

8

CDI

17

x10

1

CDI

9

1

Power Tool

4

4

USED 

$1.00/sq. 

foot for 

insulator ma

H Large Plate, 

Control Unit

17

M

7

Part Size 

after 

stamping 35 

L by 18 W b

Remove Part

4

2

1.8

2 1

M

Go to wires 

from motor

88.3

20 1

CDI

26

1

H HV/HC Pwr 

Feed Wire Term 

2

M

0

Power Tool

289

4

H Housing, 

Planetary Set, W

2

M

2

CDI

286

1

H Bolt, Lower 

Bus Bars

161

x2

M

6

0

1 0

Load Part

3

3

Turn Face 

Contoured

10

M

5

H Dowel Pin, 

Isolator

3

x2

M

3

Box Size 

190mm L x 

160mm W x 

70mm H

H Lower Bus Bar 

3, Raw Material

2

M

0

H Cover, Control 

Unit, Motor

31

M

6

H Clamp Isolator

221

M

6

Blank 

weight 

0.339 lbs

Auto Tool 

Change

50

5

Regrab Switch 

Harness Take-O

274

M

7

3.125" - 

1/4" Vinyl 

Tube: 

$0.0104

0.7

2 1

Power Screw

5

x12

4

CDI

6

1

Block 

Washing InLine

H HV/HC Pwr 

Feed Wire Term 

7

x2

M

7

Power Screw

88

M

4

First Fixture

1

0

Raw 

Material 

Req 13.918 

lbs from Co

Power Tool

203

4

Push In Place

10

2

H Small Plate, 

Control Units, Ra

2

M

0

H Housing 

Electronics, Mac

2

M

4

Inj Mold Machine 

55-150 ton

1

0

H Shim, Traction 

Motor., Raw Mat

2

M

0

Set In Place

10

x2

M

1

Auto Tool 

Change

9

5

H Large Plate, 

Control Unit, Sta

2

M

2

Wash Part

4

5

H HV/HC Power 

Conn Sleeve LH 

5

M

4

Press Size 

60 Ton 

Prog. Die 

Auto Tool 

Change

20

5

H Main Transfer 

Gear

3

M

4

H Stud, Cover 

Electronics

283

x7

M

6

Mill Flat Med

67

M

4

Set In Place

3

1

Regrab 

Weatherpak Sea

4

8

Box Size 

167mm L x 

81mm W x 

25mm H

Thread Lead 

thru Seal

6

x6

2

One #4 

Gauge 

Round Male 

Terminal: $

H Stamping 

Insert, V, HV Tra

4

M

2

0

1 0

Load Part

3

3

Cut to Length

19

1

Align to Clip

249

M

1

Tap Hole 

13

x20

2

Power Screw

47

x3

M

4

Load Part

3

3

Power Screw

226

x2

M

4

2 - 1.5mm 

Female 

Spade 

Terminals: 

Power Tool

208

4

147.6

65 4

Drill Hole 1-

30mm

7

1

First Fixture

1

0

Power Screw

19

x3

M

4

44

19 1

Zinc 

Plating, 

Batched 

Processed

Injection Molding 

Machine 55-150 

1

0

1 Cavity 

Mold

Power Tool

138

4

H Insulator, 

Separator, Long

3

M

2

Raw 

Material 

Req 1.935 

lbs from Co

H Clamp, Bus 

Bar

223

M

6

T5 quench 

out of die 

11 hours 

333F

H Current 

Sensor, 75

130

M

5

Box Size 

390mm L x 

130mm W x 

30mm H

H Insert Nut, HV 

Transfer Block

6

x3

3

Milled face

57

1

Regrab 

Weatherpak Sea

15

8

H Cover, Oil 

Cooler, Raw Mat

2

M

0

Mill Flat Med

9

M

4

Part Size 

after 

stamping 

(70L by 47

CDI

231

1

106.25" 

#18 Gauge 

Wire: 

$0.1771

Blank 

weight 

0.022 lbs

7.5

4 1

Push In Place

5

M

2

Turn OD 1-30m

9

1

Part Size 

after 

stamping 

(178L by 15

H Bolt, Transfer 

Gear

5

x8

M

6

Power Screw

258

x3

M

4

69

30 1

Box Size 

19mm L x 

8mm W x 

14mm H

0

1 0

Blank 

weight 

0.624 lbs

CDI

259

1

Copper 

sheet is 

coated prior 

to stamping

Stamping Press 

0-60 Ton 

1

0

Part Manipulatio

5

3

Set In Place

6

M

1

32 Cavity 

Mold

H Lower Bus Bar 

5, Raw Material

2

M

0

Load Part

3

3

CDI

6

1

Chamfer ID

21

1

Auto Tool 

Change

22

5

Knurl & Cut 

Min OD

"Washing, 

Small Size 

and/or Low 

Complexity"

Drill Hole 1-

30mm

4

x8

1

Two 

Weather 

Pak Seals: 

$0.027

H Harnes 1,2

180

M

5

42.7

16 1

Power Screw

23

x4

M

4

47.5

19 12

H Shim, Gen., 

Stamaped

2

M

2

Combo-tool

First Fixture

1

0

Raw 

Material 

Req 0.0610 

lbs from Co

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

8 Cavity 

Mold

M

Move to 

Lower Port 

Section

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

0

1 0

3.6

2 1

Chamfer Bolt 

Hole

110

x25

M

1

12.6

7 1

Blank 

weight 

0.180 lbs

Part Size 

after 

stamping 

(83L by 25

Power Screw

123

x32

M

4

0

1 0

Load Part

3

3

Press

1

0

H Aluminum 

Guide Post, Cont

7

x4

M

4

H Temp Sensor, 

Speed Sensor H

5

M

7

Blank 

weight 

1.236 lbs

H Stud, Housing 

Electronics

9

M

6

CDI

16

1

H Stud, Small, 

Control Unit

22

x7

M

6

Part Size 

after 

stamping 

(76 L x 35 

Auto Tool 

Change

11

5

First Fixture

1

0

Turn OD 1-30m

3

x4

M

1

First Fixture

1

0

H Bolt, Current 

Sensor

126

M

6

H Housing, 

Planetary Set, H

10

M

4

H Trans Pass 

Thru Mount, Med

2

M

3

2,070.9

1047 54

Milled face

93

M

1

0

1 0

Press Size 

60 Ton 

Prog. Die 

H Bolt, Control 

Module, Large

191

x4

M

4

Part Size 

after 

stamping 

(140L by 10

H Cover, Oil 

Cooler, Heat Tre

114

M

4

839.5

330 45

H Lower Bus Bar 

2, Raw Material

2

M

0

Route Harness

238

M

4

"Washing, 

SmallMedium 

Size and/or 

H Large Plate, 

Control Unit, Ma

2

M

7

EC-400-AL 

Horizontal CNC 

1

M

0

Press Part in 

Hole

72

x6

M

3

6.6

2 1

H Bearing, Gen 

Rotor, Front, Un

6

M

5

228.7

180 1

M

Includes 

Bar Feeder

Drill Hole 1-

30mm

12

x3

M

1

Press Size 

25 Ton 

Progressive 

Die 

H Harness, 

Generator, Unpo

2

M

4

Load Part

30

3

First Fixture

1

0

Two 1.0mm 

Female 

Terminals: 

$0.024

Mill Medium Fac

23

M

10

1,515.9

530 100

Part Size 

after 

stamping 

(200L by 50

CDI

14

1

First Fixture

1

0

First Fixture

1

0

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

Mill Flat large

5

M

8

Position Part

8

1

1.7

2 1

0.7

2 1

T5 quen pre

-aged 170 

hours room 

temp 11 ho

13,679.3

5047 706

Apply Label

22

M

3

Drill ID, Cut 

to Length, 

Unload

Inj Mold Machine 

55-150 ton

1

0

Milled face

3

1

50.6

23 2

CDI

118

1

First Fixture

1

0

H Weatherpak 

Seal, Generator 

2

M

0

Tap Hole 

99

M

2

Position Part

14

1

H Bolt, Cover, 

Oil Cooler

115

x19

M

6

Manual Screw

23

7

Connect 

Speed 

Sensor

Part Size 

after 

stamping 62 

L by 62 W b

Drill & Chamfer 

Hole 1-30mm

30

M

1

Blank 

weight 

0.355 lbs

M

Plastic Ring 

Terminal 

Retainer: 

$0.04

50

18 4

H Harness, 

Speed Sensor, T

32

M

7

CDI

182

1

Electroplate 

Process

4

3

CDI

5

x11

1

Cut to Length

13

1

Press Size 

60 Ton 

Prog. Die 

Snap Together

250

M

1

Stamping Press 

200-400 Ton 

1

0

31

14 1

Auto Tool 

Change

11

5

Stamping Press 

200-400 Ton 

1

0

Injection Molding 

Machine 55-150 

1

0

H Bus Bar, 

Large, Raw Mate

2

M

0

CDI

33

x2

1

Set In Place

4

x3

M

1

M

Outer edge 

74 in. 1 sec 

per 3 in.

H Bolt, Control 

Unit Cover

18

x6

M

6

1,023.3

536 11

9.75" - 

10mm 

Fabric 

Tube: $0.08

Power Screw

290

x2

M

4

Load Part

3

3

CNC Turning 2 

Axis SL-30, 3" b

1

M

0

Blank 

weight 

0.025 lbs

Unclamp Part

78

1

0.6

2 1

Push In Place

4

2

Unclamp Part

20

1

Auto Tool 

Change

20

5

Raw 

Material 

Req 0.006 

lbs from Co

Power Tool

53

4

Part Size 

after 

stamping 

(570 L by 2

Crimping Tool

10

4

Auto Tool 

Change

24

5

Press Size 

60 Ton 

Prog. Die 

0.7

2 1

Power Tool

100

4

Load Part

3

3

Ground/Polished 

OD med

4

5

CNC 

Turning 3" 

Bar 2 Axis

CDI

83

1

CDI

10

1

Washer Turbo 

Tunnel 

1

0

H Small Plate, 

Control Units, St

2

M

2

0

1 0

Inj Mold Machine 

55-150 ton

1

0

Auto Tool 

Change

13

5

Unload Part

5

2

H Shim, Traction 

Motor., Stamped

2

M

2

Wash Part

4

5

"CNC Horz 

Mach, Auto 

Sml-Med 

Size and/or 

Regrab Negative 

Lead on Main TA

264

M

7

H Bolt, 

Generator Asm.

60

x3

M

7

Auto Tool 

Change

68

5

Blank 

weight 

0.458 lbs

Auto Tool 

Change

8

5

Auto Tool 

Change

29

5

H Base Plate, 

Control Unit, Ge

2

M

0

H Control Unit, 

Traction Motor

136

M

6

H Insert, HV 

Transfer Block

7

x4

M

2

H Nut, Main 

Power Lead

265

M

6

Set In Place

4

x3

M

1

Zinc 

Plating, 

Batched 

Processed

"CNC Horz 

Mach, Auto 

Sml-Med 

Size and/or 

CDI

9

1

H HV/HC Control 

Harness, TPA

22

M

8

Unload Part

5

2

H Clip, Terminal 

Lead

9

M

6

32.8

14 6

492.4

188 12

1.7

2 1

Power Tool

284

4

Unload Part

5

2

Pallet Size 

400 mm 

square, 

1000 lb Cap

Auto Tool 

Change

87

5

Blank 

weight 

0.967 lbs

Blank 

weight 

0.027 lbs

M

Move To 

High 

Voltage 

Power Con

229.7

181 1

EC-300-ML 

Horizontal CNC 

1

M

0

H Pressure 

Plate, Small, Co

11

x2

M

4

Injection Molding 

Machine 55-150 

1

0

Snap Together

23

1

First Fixture

1

0

Load Part

3

3

H Shim, Gen., 

Stamaped

2

M

0

Knurl OD

7

2

Copper 

sheet is 

coated prior 

to stamping

Power Screw

171

x2

M

4

Unload Part

113

2

Copper 

sheet is 

coated prior 

to stamping

Push in 

Electrical Conne

246

M

2

1 Cavity 

Mold

Route Harness

50

M

4

Bar stock 

weight 0.02 

lbs.

Part Manipulatio

107

3

H Base Plate, 

Control Unit, Tra

2

M

0

H Washer, Shift 

Arm.

293

M

3

Chamfer ID

19

1

Unclamp Part

112

1

Washer Duo 400 

Wash Rinse & D

1

0

Unload Part

5

2

Blank 

weight 

0.100 lbs

H Gear, Oil 

Pump Drive, Wa

2

M

4

H Differntial Asm

63

M

5

Milled face

15

M

1

H Bolt, Lower 

Bus Bars

165

x2

M

6

Power Tool

78

4

H HV/HC Power 

Conn Sleeve LH, 

2

M

3

CDI

5

x7

1

Part Size 

after 

stamping 

(83L by 45

Push in 

Electrical Conne

188

M

2

H O-ring, Plug, 

Housing Electron

12

M

4

Regrab 

Capacitor Senso

253

6

Milled face

95

M

1

Auto Tool 

Change

96

5

H Aluminum 

Guide Post, Cont

9

x2

M

4

34.9

8 7

First Fixture

1

0

Set In Place

14

x2

M

1

0

1 0

CDI

12

1

H Bolt, Harness, 

Generator

86

M

6

Power Screw

159

x2

M

4

Commodity 

Pricing

Auto Tool 

Change

71

5

CDI

56

x24

1

M

Flip Part 

Upright

1.7

2 1

Apply RTV

142

M

2

First Fixture

1

0

M

Includes 

Bar Feeder

0

1 0

H Shift Position 

Sensor

287

M

2

Press Size 

200 Ton 

Progressive 

Die

H HV Transfer 

Block, Short

14

M

6

H Gear, Oil 

Pump Drive, Ra

2

M

0

"Washing, 

SmallMedium 

Size and/or 

Milled face

55

x25

M

1

H Shaft, Oil 

Pump Drive, Ma

2

M

2

H Control Unit, 

Generator

143

M

5

29.1

14 5

Stamping Press 

0-60 Ton 

1

0

Solder terminals 

in place

27

x36

M

5

H Current 

Sensor, 22

125

M

5

Part Size 

after 

stamping 

(370 L by 1

248.5

190 1

First Fixture

1

0

Hone Hole 2 

inch depth

104

M

3

Thread Lead 

thru Cavity

6

x8

2

H Standoff, 

Trans Pass Thru 

2

M

3

Auto Tool 

Change

16

5

Hone Hole 2 

inch depth

82

M

3

M4 Holes

Box size of 

finished part 

11 Dmm x 

7.5 Lmm

Stamping Press 

0-60 Ton 

1

0

Power Tool

10

4

Part Size 

after 

stamping 

(76 L x 35 

Raw 

Material 

Req 0.008 

lbs from Co

Soldering Tool

11

4

150.8

60 1

Power Tool

240

4

H Outer Gear, 

Main Transfer S

2

M

2

CDI

31

1

Wash Part

4

5

H Stamping 

Insert, U, HV Tra

2

M

0

First Fixture

1

0

Tap Hole 

7

x8

2

H Gasket, Oil 

Cooler, Raw Mat

2

M

0

Raw 

Material 

Req 0.0610 

lbs from Co

M

"Injection 

Molding, 

Small Size 

and/or Low 

H Standoff, 

Trans Pass Thru 

2

M

0

Power Screw

18

x13

M

4

H Bolt, Board, 

Control Unit Gen

28

x3

M

6

H Large Plate, 

Control Unit, Ma

2

M

7

Auto Tool 

Change

61

5

H Insert, HV 

Transfer Block

6

x5

M

2

Power Tool

235

4

H Bolt, Terminal 

Lead to Wire

77

x6

M

7

CDI

30

x7

1

First Fixture

1

0

Auto Tool 

Change

34

5

5.8

2 1

H Bolt, Control 

Unit

144

x8

M

6

CDI

205

1

Mill Face

28

M

2

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

Unload Part

16

2

Blank 

weight 

0.060 lbs

H O-ring, Small, 

Terminal Lead

3

M

4

Load Part

3

3

Wash Part

4

5

Push In Place

16

M

2

Unclamp Part

6

1

0.6

2 1

Plating 

Equipment

1

M

0

Power Tool

199

4

CDI

23

1

In-Line 

Washer

"Washing, 

Medium 

Size and/or 

Moderate C

Power Screw

15

4

CDI

6

1

H HV/HC Cable 

Conn Bushing, 

2

M

0

H HV/HC Power 

Conn Sleeve Se

3

M

6

Align to Holes

16

M

3

Press Size 

60 Ton 

Prog. Die 

CDI

37

1

H Large Plate, 

Control Unit, Wa

2

M

7

CDI

19

x6

1

Auto Tool 

Change

20

5

Power Tool

61

4

Raw 

Material 

Req 0.034 

lbs from Co

H Lower Bus Bar 

1, Raw Material

2

M

0

H Stamping 

Insert, U, HV Tra

5

M

2

Add Part 

Symbol

CDI

4

1

Small wire 

is placed on 

before nut

Box Size 

18mm L x 

18mm W x 

7mm H

Align to Bearing 

Race

68

M

3

Furnace/Oven

1

0

CDI

47

1

Clamp Part

41

3

56.5

21 1

Remove Part

5

2

CDI

129

1

Box size of 

finished part 

11 Dmm x 

7.5 Lmm

Copper 

sheet is 

coated prior 

to stamping

M4 Holes

CDI

254

1

Bar stock 

weight 0.02 

lbs.

H Bolt, Long, 

Control Unit, HV 

30

x2

M

6

"Injection 

Molding, 

Small Size 

and/or Low 

Press Size 

25 Ton 

Progressive 

Die

H Cover, Oil 

Cooler, Washed

2

M

2

Clamp Part

4

3

H Housing 

Electronics, Raw 

2

M

0

Position Part

6

1

12

8 7

CDI

105

1

Plating 

Equipment

1

M

0

H Insert, 

Positive, HV Tra

4

M

2

H Pressure 

Plate, Large, Co

9

x2

M

4

Load Part

3

3

0

1 0

H Weatherpak 

Seal, Speed Sen

2

M

0

Stamping Press 

60-200 Ton 

2

0

Bar stock 

weight 

0.7845 lbs.

0.6

2 1

2 - 1mm 

Female 

Spade 

Terminals: 

Power Tool

29

4

Cut Groove sml

7

M

2

Auto Tool 

Change

10

5

CDI

17

1

Part Manipulatio

40

3

Load Part

3

3

Stamping Press 

0-60 Ton 

1

0

Load Part

3

3

5" #18 

Gauge 

Wire: 

$0.0083

0.7

2 1

H Bolt, Clamp, 

Bus Bar

224

x2

M

6

H Bolt, Small, 

Rear Cover

103

x14

M

7

H Temp Sensor, 

Housing Electron

21

M

6

Pot Wiring 

Cavity

Drill Hole 1-

30mm

10

x20

1

0.7

2 1

Blank 

weight 

0.182 lbs

Part Size 

after 

stamping 

(50L by 15

CDI

111

x24

1

1.1

2 1

Turn OD 1-30m

5

1

Hone Hole 2 

inch depth

74

x2

M

3

44

19 1

Press Together

4

3

H Terminal, 

Lead, Machined

2

M

4

First Fixture

1

0

H HV/HC Power 

Conn Sleeve RH

2

M

0

Push Seal in 

Place

4

3

Stamping Press 

0-60 Ton 

1

0

141.8

4 1

"CNC Horz 

Mach, Auto 

Sml-Med 

Size and/or 

Press Together

5

x2

M

3

51.2

23 6

Power Tool

6

4

238.7

185 1

Washer Duo 400 

Wash Rinse & D

1

0

M5 Holes

47.5

19 12

Raw 

Material 

Req 0.011 

lbs from Co

Remove Part

4

2

Press Size 

200 Ton 

Progressive 

Die

H O-ring, Vent, 

Housign Electron

17

M

4

Turn End 

Face & Max 

OD

Auto Tool 

Change

28

5

433

124 18

Special Tool

10

6

H Pressure 

Plate, Small, Co

2

M

0

Raw 

Material 

Req 0.006 

lbs from Co

1 Cavity 

Mold

Press Size 

300 Ton 

Progressive 

Die

0.6

2 1

0.6

2 1

7.5

4 1

H Board, Control 

Unit Generator

26

M

7

Push in 

Electrical Conne

35

2

"Injection 

Molding, 

Small Size 

and/or Low 

Thread Lead 

thru Seal

4

x8

2

Press size 

is driven by 

length of 

part

M

Lightly Bore 

Bolt Holes

Power Tool

15

4

Auto Tool 

Change

31

5

H Large Plate, 

Control Unit

11

x2

M

7

Inj Mold Machine 

55-150 ton

2

0

Thread Lead 

thru Seal

6

x6

2

Align to Splines

70

M

3

Power Tool

257

4

Thermistor 

(Overmolde

d): $0.0516

Box Size: 

230mm L x 

130mm W x 

55mm H

Raw 

Material 

Req 0.0120 

lbs from Co

Power Screw

209

x3

M

4

Clamp Part

54

3

H Transfer Shaft 

Asm., Generator

69

M

6

H Bolt, Long, 

Control Unit, HV 

16

x4

M

6

Power Screw

16

x14

M

4

Turn OD Med 60

-100mm

5

3

Auto Tool 

Change

100

5

0.7

2 1

Knurl OD

7

2

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Pot Wiring 

Cavity

H External 

Harness, Genera

3

M

7

First Fixture

1

0

CDI

101

1

10 - 

0.64mm 

Female 

Spade Ter

H Generator 

Asm.

58

M

8

Drill & Chamfer 

Hole 1-30mm

16

x11

1

Crimp Connector

12

x10

3

Wash Part

4

5

Raw 

Material 

Req 0.525 

lbs from Co

H HV/HC Cable 

Conn Body

2

M

3

First Fixture

1

0

Auto Tool 

Change

31

5

M5 Holes

H Harness 3,4

185

M

2

Unclamp Part

34

1

Auto Tool 

Change

24

5

H Isolator, 

Bumper

7

M

3

Blank 

weight 

0.048 lbs

Power Tool

266

4

First Fixture

1

0

Combo-tool

25.7

11 1

Press Size 

60 Ton 

Prog. Die 

Push In Place

5

M

2

Box size of 

finished part 

11 Dmm x 

7.5 Lmm

CDI

13

x2

1

Turn End Face 

60-100mm

7

M

6

Set In Place

10

x2

1

H Weatherpak 

Seal, Speed Sen

2

M

3

Power Tool

19

4

Commodity 

Pricing

Pallet Size 

400 mm 

square, 

1000 lb Cap

Blank 

weight 

0.180 lbs

1.7

2 1

H Cavity Plug, 

Weatherpak

3

x3

M

6

Auto Tool 

Change

18

5

359.7

103 15

Load Part

3

3

Regrab, 

Harness, Genera

89

M

5

H Bolt, 

Disconnect Switc

270

M

8

Stamping Press 

0-60 Ton 

1

0

Power Tool

281

4

H Lower Bus Bar 

2

152

M

4

Unclamp Part

90

1

Multi-head 

rivet tool 

(26 head)

Power Screw

241

M

4

H Bolt, Harness 

Guide Large

228

x6

M

6

Power Tool

74

4

CDI

33

1

0.6

2 1

7.6

2 1

Ground/Polished 

OD med

4

5

Furnace/Oven

1

0

1 Cavity 

Mold

Stamping Press 

0-60 Ton 

1

0

Auto Tool 

Change

10

5

"Injection 

Molding, 

Small Size 

and/or Low 

H HV Transfer 

Block, Tall, Raw 

2

M

0

Load Part

3

3

H Housing 

Electronics, Trim

2

M

4

Stamping Press 

0-60 Ton 

1

0

Box Size 

630mm L 

x290mm W 

x 90mm H

Position 

Connections in P

18

M

1

H Aluminum 

Guide Post, Cont

2

M

0

1.8

2 1

H Transaxle 

Assembly

2

0

1 - 6 Cavity 

Unsealed 

Connector: 

$0.0810

Slide into Positio

11

x2

M

1

16 Cavity 

Mold

Hone Hole 2 

inch depth

84

M

3

H Weatherpak 

Seal, Generator 

2

M

0

USED 

$1.00/sq. 

foot for 

insulator ma

H Stamping 

Insert, U, HV Tra

2

M

0

Power Tool

218

4

Push in 

Electrical Conne

277

M

2

M

NSK 

60/22UR 

22mm ID, 

44mm OD, 

0

1 0

H Insert, CL, 

Transfer Block, T

5

M

2

CDI

8

1

CDI

24

x41

1

Inj Mold Machine 

55-150 ton

1

0

Press Size 

200 Ton 

Progressive 

Die

Inj Mold Machine 

55-150 ton

1

0

CDI

26

1

Auto Tool 

Change

36

5

H Insert Nut, HV 

Transfer Block

6

x3

3

H Stamping 

Insert, U, HV Tra

5

M

2

CNC Machine

1

0

Auto Tool 

Change

8

5

First Fixture

1

0

Unload Part

14

2

Power Screw

230

x6

M

4

Stamping Press 

200-400 Ton 

1

0

H Board, Control 

Unit, Traction Mo

10

M

7

Route Harness

233

M

4

Snap Together

19

1

Unload Part

14

2

Power Screw

196

x2

M

4

Turn OD 1-30m

9

1

H Aluminum 

Guide Post, Cont

2

M

0

Raw 

Material 

Req 0.008 

lbs from Co

Wash Part

4

5

16 Cavity 

Mold

CDI

80

1

First Fixture

1

0

Align to Bearing 

Race

59

M

3

H HV/HC Pwr 

Conn Ground Sl

14

x2

M

4

H Heat Sink, 

Control Unit

19

M

4

24.6

12 1

Remove Part

5

2

Auto Tool 

Change

12

5

Push In Place

16

2

CDI

201

1

Power Screw

151

x2

M

4

Inj Mold Machine 

200-400 Ton

1

0

46.8

20 1

Thread Lead 

thru Seal

8

x2

2

H Bearing, Gen 

Rotor, Rear, Uns

2

M

5

H Clamp, Bus 

Bar, Raw Materi

2

M

0

Stamping Press 

60-200 Ton 

1

0

Auto Tool 

Change

76

5

1.8

2 1

Part Size 

after 

stamping 

(83L by 45

H Thermocouple 

Harn, Speed Se

7

M

7

Thread Lead 

thru Seal

8

x2

2

Regrab Positve 

lead on Main Po

260

M

7

Cycle time 

is part 

specifc

CDI

187

1

Unload Part

29

2

In-Line 

Washer

T5 quench 

out of die 

11 hours 

333F

H Traction Motor 

Asm.

43

M

6

Load Part

3

3

H Internal Harns 

& Connectors, S

9

M

8

Power Screw

193

x4

M

4

Power Tool

104

4

50.6

23 2

H Lower Bus Bar 

3

156

M

4

1.7

2 1

Polish Fine 

Finish

Press Together

4

3

H Tape, Doublesided, Isolator

6

M

7

First Fixture

1

0

Blank 

weight 

0.291 lbs

Power Tool

225

4

Position on Bus 

Bar

17

3

Unload Part

5

2

Unload Part

5

2

8 Cavity 

Mold

Hone Hole 2 

inch depth

77

M

3

H Cover, Control 

Unit, Generator, 

3

M

0

Mill Large Face

5

15

Part Size 

after 

stamping 

(250L by 21

Press size 

is driven by 

length of 

part

0.6

2 1

Blank 

weight 

4.268 lbs

Box Size 

63mm L x 

26mm W x 

9mm H

Power Screw

117

x19

M

4

H HV Transfer 

Block, Short, Ra

2

M

0

373.9

108 15

Auto Tool 

Change

8

5

Drilled and 

Chamfered 

holes

Blank 

weight 

0.221 lbs

H Clamp, Bus 

Bar, Molded

2

M

0

Washer Turbo 

Tunnel 

1

0

First Fixture

1

0

1.9

2 1

Push In Place

8

M

2

H Stamping 

Insert, V, HV Tra

4

M

2

Align to Base

6

2

H Bolt, Speed 

Sensor, Generat

17

x3

M

7

Press Size 

60 Ton 

Progressive

Unload Part

5

2

Wash Part

4

5

Drill Hole 1-

30mm

69

x3

M

1

H Bolt, Capacitor 

Module Asm.

176

x4

M

6

Washer Duo 400 

Wash Rinse & D

1

0

0

1 0

Load Part

3

3

Clamp Part

4

3

H Lower Bus Bar 

4

160

M

4

Chamfer OD

23

2

Part Size 

after 

stamping 

(50L by 15

Part Size 

after 

stamping 

(86 L by 46 

Position on Bus 

Bar

11

3

Plating 

Equipment

1

M

0

Power Screw

272

M

4

H Bolt, Main 

Power TACM

256

x3

M

7

H Weatherpak 

Seal, Speed Sen

2

M

3

H Insert, 

Positive, Tal Tra

2

M

0

Load Part

3

3

Set O-ring in 

Place

4

M

2

CDI

12

1

First Fixture

1

0

H O-Ring, 

Generator Harne

3

M

7

0

1 0

Power Tool

132

4

H Housing, 

Electonics, Asm.

120

M

2

First Fixture

1

0

H Aluminum 

Guide Post, Cont

2

M

0

Press part

7

3

H Gasket Trans 

Elec Cover

279

M

12

1 Cavity 

Mold

Raw 

Material 

Req 0.003 

lbs from Co

8 Cavity 

Mold

249.5

191 1

H Standoff, 

Trans Pass Thru 

2

M

3

Auto Tool 

Change

98

5

Push in 

Electrical Conne

186

M

2

NEED TO 

ESTABLIS

H AMOUNT

Clamp Part

66

3

Part Size 

after 

stamping 

(140L by 84

Blank 

weight 

0.402 lbs

H HV Transfer 

Block, Tall, Tract

2

M

0

Push in 

Electrical Conne

251

M

2

H Bolt, Housing, 

Plantary Set

11

x7

M

7

H Insert, 

Negative, Transf

4

M

2

10.8

4 1

Turn End face 1-

30mm

10

M

2

Power Screw

95

x3

M

4

CDI

273

1

1 Cavity 

Mold

Align to Hole

4

M

3

Plating 

Equipment

1

M

0

Unclamp Part

26

1

H Shim, Traction 

Motor., Machine

2

M

2

5" #18 

Gauge 

Wire: 

$0.0083

First Fixture

1

0

H Bolt, Bracket, 

Traction Motor H

52

x2

M

7

Unload Part

5

2

Stamping Press 

200-400 Ton 

1

0

Part Manipulatio

13

3

1 - 2 Cavity 

Unsealed 

Connector: 

$0.0270

Bar stock 

weight 0.02 

lbs.

Power Screw

178

x4

M

4

Push in 

Electrical Conne

183

M

2

Power Tool

158

4

"Injection 

Molding, 

Small Size 

and/or Low 

Power Screw

167

x2

M

4

H Terminal, 

Lead, Cold Forg

2

M

4

Unload Part

23

2

Oblong 

milled holes

Box Size 

19mm L x 

8mm W x 

14mm H

In-Line 

Washer

Push Seal in 

Place

4

3

Cut to Length

15

2

Wash Part

4

5

H HV/HC Power 

Conn Sleeve RH 

3

M

4

Copper 

sheet is 

coated prior 

to stamping

Pallet Size 

300 mm 

square, 550 

lb Capacity

Auto Tool 

Change

48

5

First Fixture

1

0

H Insert, Large, 

HV Terminal Blo

8

2

Box Size 

22mm L x 

12mm W x 

5mm H

Auto Tool 

Change

4

5

Turn End face 1-

30mm

3

2

H Bolt, Lower 

Bus Bars

157

x2

M

6

25.7

11 1

Load Part

3

3

In-Line 

Washer

CDI

27

x7

1

2 x 1.5mm 

Cavity 

Unsealed 

Connector: 

Milled face

18

x13

1

Power Screw

282

x15

M

4

10 Cavity 

Mold

Outer 

Speed 

Sensor 

Mountng Su

Washer Turbo 

Tunnel 

1

0

H Shim, Traction 

Motor

41

M

6

"Washing, 

SmallMedium 

Size and/or 

H HV/HC Control 

Harness, Seal

9

M

7

43.3

4 1

CDI

91

1

Inj Mold Machine 

55-150 ton

1

0

Power Tool

20

4

Press Size 

25 Ton 

Progressive 

Die

H HV Transfer 

Block, Tall, Tract

13

M

6

Counter Bore 

Hole Small

20

x2

M

1

0

1 0

Power Screw

128

x2

M

4

Part Size 

after 

stamping 

(59 L by 24 

Part Size 

after 

stamping 

(83L by 45

Box Size 

22mm L x 

22mm W x 

7mm H

Auto Tool 

Change

103

5

Mill Flat large

7

M

8

Load Part

3

3

H Base Plate, 

Control Unit, Tra

2

M

0

H Gasket, Oil 

Cooler

113

M

4

Power Tool

110

4

H Harness, 

Generator

81

M

7

H Insert, Large, 

HV Terminal Blo

7

2

Box Size 

18mm L x 

18mm W x 

7mm H

Power Screw

296

M

4

Rivet Bucked

4

M

15

H Housing 

Electronics, Cast

2

M

0

Power Screw

267

M

4

Drill & Chamfer 

Hole 1-30mm

32

M

1

Press Together

8

3

Stamping Press 

0-60 Ton 

1

0

2

2 1

H Shim, Gen., 

Machined

2

M

2

Drill Hole 1-

30mm

4

x12

1

Push In Place

4

2

H Regrab 

Harness, Positio

17

10

First Fixture

1

0

H Base Plate, 

Control Unit, Tra

2

M

3

Milled face

3

1

Wash Part

4

5

Soldering Tool

26

4

Load Part

3

3

Die Casting 0 - 

500 ton

1

0

H Bus Bar, Long

2

M

0

Regrab 

Weatherpak Sea

4

8

Unload Part

5

2

Regrab Harness 

TACM1

243

M

2

First Fixture

1

0

H Shim, 

Generator, Wash

56

M

6

Raw 

Material 

Req 0.007 

lbs from Co

Regrab 

Weatherpak Sea

7

8

12.6

7 1

Oblong 

milled holes

Press Size 

25 Ton 

Prog. Die 

H Coolant Port, 

Small, Trans.

6

M

6

Auto Tool 

Change

8

5

0.7

2 1

H HV/HC Power 

Conn Sleeve Se

3

M

6

Auto Tool 

Change

6

5

Set O-ring in 

Place

14

M

2

H Weatherpak 

Seal, Speed Sen

2

M

0

medium 

batch/indivi

dual with 

special spra

Push In Place

4

2

Die Casting 500 

- 1000 ton

1

0

Push in 

Electrical Conne

90

x2

M

2

1 Cavity 

Mold

Milled face

11

M

1

Power Tool

18

4

877.8

501 1

Milled face

13

x22

M

1

Press

3

0

Set In Place

20

M

1

EC-630-ML 

Horizontal CNC 

1

M

0

NEED TO 

ESTABLIS

H AMOUNT

Part Size 

after 

stamping 

(166L by 10

7.6

2 1

"Aluminum 

Diecasting, 

Medium 

Size and/or 

Stamping Press 

200-400 Ton 

1

0

Rivet Tool

1

0

H Isolator, 

Bumper, Raw M

2

M

0

886.8

505 1

Auto Tool 

Change

9

5

First Fixture

1

0

H Bolt, Control 

Unit Cover

32

x6

M

6

H Housing, 

Planetary Set, R

2

M

0

Thread Lead 

thru Seal

10

x2

2

Drill Hole 1-

30mm

49

M

1

Drill Hole 1-

30mm

11

1

Power Screw

163

x2

M

4

0

1 0

Raw 

Material 

Req 0.0150 

lbs from Co

Power Tool

97

4

CDI

34

1

0

1 0

Unload Part

6

2

1.7

3 1

CDI

22

x7

1

Pallet Size 

630 mm 

square, 

2645 lb Cap

Part Size 

after 

stamping 

(83L by 45

Power Screw

7

x8

M

4

H HV/HC Power 

Conn Sleeve LH, 

2

M

3

Press

7

0

Auto Tool 

Change

6

5

H Insert Nut, HV 

Transfer Block

6

x3

3

Position Part

8

M

1

CDI

76

1

Stamping Press 

200-400 Ton 

1

0

H Insert, Cover, 

Control Unit

2

x6

M

2

EC-400-ML 

Horizontal CNC 

1

M

0

Load Part

3

3

First Fixture

1

0

Power Tool

150

4

Tap Hole 

46

x2

M

2

CDI

4

1

Press Size 

25 Ton 

Progressive 

Die

Blank 

weight 

0.567 lbs

H Planetary Set 

Asm.

3

M

6

0.6

2 1

Set In Place

8

x4

1

Tap Hole 

29

x8

M

2

H Splice 

Terminal, 18 Ga

11

x10

M

9

H Small Plate, 

Control Unit, Co

13

x2

M

4

Inj Mold Machine 

55-150 ton

1

0

4.5" #4 

Gauge 

Wire: 

$0.1313

H O-Ring, Speed 

Sensor Harness

3

M

7

Blank 

weight 

0.022 lbs

H Stud, Large, 

Control Unit

3

x12

M

6

Unload Part

5

2

Press Size 

200 Ton 

Progressive 

Die

4 Cavity 

Mold

CDI

8

x7

1

Inj Mold Machine 

55-150 ton

1

0

Turn End Face 

60-100mm

3

6

Auto Tool 

Change

15

5

863.8

496 1

Stamping Press 

0-60 Ton 

1

0

Position on Stud

216

M

3

H Housing, 

Planetary Set, C

2

M

0

4.7

2 1

Unload Part

5

2

CDI

184

1

H Main Power 

TACM

255

M

7

CDI

63

1

Part Size 

after 

stamping 

(178L by 15

169.8

69 1

H Output Shaft, 

Transfer Gear

8

M

6

Die Casting 0 - 

500 ton

1

0

Washer Duo 400 

Wash Rinse & D

1

0

Power Tool

122

4

Press Size 

60 Ton 

Progressive 

Die

H Base Plate, 

Control Unit, Tra

2

M

0

First Fixture

1

0

Remove Part

5

2

Load Part

3

3

NEED TO 

ESTABLIS

H 

MATERIAL 

36.6

16 1

T5 quench 

out of die 

11 hours 

333F

Auto Tool 

Change

7

5

Load Part

3

3

CDI

26

1

Pallet Size 

300 mm 

square, 550 

lb Capacity

Copper 

sheet is 

coated prior 

to stamping

H Large Plate, 

Control Unit, Ra

2

M

0

Power Screw

54

x2

M

4

Box Size 

80mm L x 

77mm W x 

77mm H

Box Size 

55mm L x 

16mm W x 

10mm H

First Fixture

1

0

9.5

7 1

H Stamping 

Insert, W, HV Tr

3

M

2

239.7

186 1

Route Harness

33

M

4

H Transaxle Assembly

1-1