P. 1


# OAR Box 1500 Prepped by Ollie Stewart



### Document

Number: 

# 60 ) ll-C-8 6 Docket Number: 

# A-94-5 2

Printed 8/5/20081:51:29PM

Sheet 60of 343P. 2

<**""**> S S \ 

# USS i UNITE D STATE S ENVIRONMENTA L PROTECTIO N AGENC Y RESEARC H TRIANGL E PARK , N C 2771 1 

### A 945 2 II- C

% PRO^O

"

### < r

OFFIC E O F QUALITY PLANNIN G AN D STANDARD S Mr . Stev e McNally , Directo r of Governmen

t Affair s Composite s Fabricator s Association 820 1 Greensbor

o Drive , Suit

e 300 McLean , Virgini a2210 2 Dea r Mr . McNally : The purpos e o f

thi s lette r i s t o provide th e information tha t yo u requeste ddurin

g th e Januar y 5 , 199 8 meeting
. The first action ite mwa s t o sen

dyou alis t

o f "questionable corrosion

resistant " product s dia

t meet the propose dindustr

y definitio n fo

r corrosio n resistance
. The secondactio n itemwa s t o provide tw o telephone contac t report s documenting th e us e o f aflo w coater s to apply gel coat . W e reviewedth e corrosion-resistan t definition tha

t wa s providedb

y industr y representative s in th e Octobe r 21,199 6 meeting (Enclosur e 1) . W e then examine

dth e industr

y screening survey s t o determine whic hfacilitie s ma

y b e consideredt o produc e corrosion-resistan t product s basedo n your

proposeddefinition
. Enclosur e 2 contain s selectedpage s o f som e ofth e survey s tha

t potentiall y presen t facilitie s wit

hcorrosion-resistan

t applications
. Al

l facilitie s i n Enclosur e 2 us e premiu

mresin s a s define di n conditio n on e o f

you r definition
. In addition , it

couldb e arguedtha

t th e product s produce drequire increasedchemica l inertnes s o r

resistanc e t o chemica

l attack a s define di n condition thre e o f

your proposeddefinition
. I t

i s unknown i

f an y ofth e product s ar

e manufacturedt o a

n accepte dstandar

dfo r corrosibri-resistan

t or foodcontac t

application , whic

hi s describedi n conditio n tw o ofth e definition
. However , since onl y tw o ofth e thre e condition s have t o b e me

t basedo n you

r definition , th e product s producedb y facilitie s i

n Enclosur e 2 would probabl y al l mee t your proposedcorrosion-resistant definition
. Som e ofth e product s presentedi n Enclosur e 2 suc has tank s an

dpipe s ma y belon g i n th e corrosion-resistant

database , wherea s other

product s suc

has pools , spas , an

dbat htub s shoul

d probabl y not b e consideredcorrosion-resistant
. Othe r product s suc

ha s molds , ventilation equipment, cooling tower

covers , utilit

y boxes , grating , an

dwate r tank s ma y b e i n agra y are aan d no t easil y classifie da s eithe r corrosion or

non corrosion-resistant
.

Interne t Addres s (URL ) •http://www.epa.go v Recycled/Recyclabl e •Printe d wit h Vegetabl e Oi l Base d Ink s o n Recycle d Pape r (Minimu m 25 % Postconsumer )P. 3

Hopefull y thi s information will b e usefu l t o you i n better definin g corrosion-resistan

t products
. W

e believe tha

t condition s tw o an

dthree , i n particular , needt o b e mor e clearl y defined
. Th

e terminology "suchstandard s include... " an d"suchapplication s include... " i s to o vagu e t o clearl

y defin e corrosion-resistant

applications
. Enclosur e 3 contain s tw o telephon e contac t report s documentin g conversation s wher e reinforce dplasti c composite s facilitie s indicatedus e of flo w coater s to appl

y gel coat . A s you ca n determine fromth e reports , th e materia l appliedi n bot hcase s ha s clearl

y bee n identifie da s gel coa t an dnot a s resin
. Mr . Lacovaraindicatedduring th e meeting tha t he wouldlik

e t o follow up on thes e report s an

dconfir mtha t th e gel coa

t is , i n fact , appliedby flow coaters . I f yo u have an y question s concerning th e enclosedmaterial , pleas e cal l m e a t (919 ) 541-525 4 o

r Melanie Procto r

a t (919 ) 941-0333 . t

Sincerely ,
/ I Ja n Meye r Erlvironmenta

l Enginee r Coating s an

dConsume

r Product s Grou

p 3 Enclosure sP. 4

Draf t proposa l MAC T subcategor yfo r th e manufactur e o f corrosion-resistan t composit e product s Introductio n
Whil e composite s i n genera l wil l no t rus t o r degrad e unde r norma l conditions , man

ycomposit e product s ar e specificall yformulate d and produce d fo r application s requirin g highe r level s o f chemica l purit yand/o r resistanc e t o corrosion . Suc h application s includ e wast e wate r treatment , pollutio n control , meta l plating , foo d and dru g processing , pul p and pape r production , chemica l processing , and manyothers . Thes e "corrosio n resistant " application s ofte n requir e specia l resin s and/o r manufacturin g technologie s t o ensur e tha t th e resultin g produc t i s sufficientl ychemicall yresistan t o r inert . Th e us e o f thes e specia l resin s and technologie s ar e ofte n incompatibl e wit h emissio n reductio n method s commonl yuse d elsewher e i n th e composite s industry . Fo r example , corrosio n resistan t composit e product s ofte n canno t b e economicall y manufacture d usin g low-VOC , emission-suppressed , o r highly-fille d resins . Subcategor ydefinitio n
Acomposit e produc t shal l b e considere d "corrosio n resistant , " and th e manufactur e o f th e produc t shal l b e include d i n th e corrosion

-P. 5



### resistan t MAC T subcategory , i f an ytw o o f th e followin g thre e condition s ar e satisfied . 1 . Th e produc t i s «a€k r wit h n premiu mresin ^ o r i s post-cure d a t temperature s abov e 10 0 dea . C . Premiu mresin s includ e isophthali c polyester, M 

### viny l ester , .fumarat e polyester , n A 

### chlorendi c aci d polyester , an d novola c viny l ester . 2 . Th e produc t i s manufacture d t o a n accepte d standar d fo r corrosion-resistan t o r foo d contac t applications . Suc h standard s includ e ASM E RTP-1 ; AST M D5364 , -6-502- , D3299 , D4097 , D2996 , D2997 , D3262 , D3517 , D37$4 , D3840 , D4024 , D4160 , D4161,>.yftZ , D4162 , D4163 , D4184 ; ANSI/AWW AC950 ; fa"*See*-**** 2 3<? 

### /
3 . Th e produc t i s manufacture d specificall yfo r a n applicatio n tha t require s increase d chemica l inertnes s o r resistanc e t o chemica l attack . Suc h application s includ e product s intende d fo r us e i n chemica l processing * pul p an d paper , sewe r an d wast e wate r treatment , potabl e water , foo d an d dru g processing

- \ pollutio n o r odo r control , metal s plating ,

*J A

### ito**** semiconducto r

manufacturing , petroleu mproductio n ari d refining , an dothers
.

HAftf^ . teX-ik, fa* ft*"-!***) C*******-! d:cmcmactl.do c



# 1P. 6

•« i

•efi ' B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner :

Charle s Rasper . Presiden t Josep h Cropper . Genera l

Manage r C . Addres s o f lega l owner/operato r (pleas e specif y which) : 205 5 34t h Wav Nort h Largo , Florid a 3464 1 ' - Bot h D . Siz e o f company : 1 . Approximat e numbe r o f employee s o f the busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t compan yan d al l subsidiaries , branches , an

d unrelated establishment s owne d b yth e paren t compan

y (answer ma

y b e givenusin

g th e following ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; an d >1,500) : 0 - 10 0 ' 2 . Numbe r o f plan t employee s attached t o the reinforce d plasti c composite s operation :

E . NameTo f plant : Blu e Dolphi n Fiberglas s Pool s o f Florida , Inc . F . Addres s o f plant : 205 5 34t h Wa

yNort h Largo . Florid a 3464 1 G . Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e completed survey : Josep h E . Croppe r H . Title(s) : Genera l Manage r I . Telephon e number : 813/535-567 6P. 7

TABL E 1 . HAZARDOU S AI RPOLLUTANT S

ss r / /

i. I
:&



# m oil

Ollr 

## °3 i 

# 03

roiye s 

# " 8 

# J &? • Feedstock s and/o r ra wmateria l Mol d Releas e - spra ywa x ouS MEK P 00* Viny l Este r Resi n 010 No n Standar d Resi n - Polyeste r oppe d Fiberglas s Wove n Fiberglas s rov i Fiberglas s Ma t "Ttr?rrT~Ttl'd

_ 'ruse*d~~tb " ai d ge l Aceton e o5w > ___^ _ Therma l Cluai i (-wate r baae d aceton e replacemen t Fabma t o r Comb o ma t (Woving,Rovin g & Mat ) 02^ Ge l Coa t oOLp Products—fina l and intermediat e Swimmin g Pool s (on e piec e fiberglass )

Averag e pe r mont h

9 8

Byproduct s (o f proces s o r contro l systems ) 'Fugitiv e Bus t .(Sanding,Drillin g an d Buffin g - Trimming ) Reacte d Scra p Resi n Ge l Coa t (Overspray ) Resi n ( Overspray ) Aceton e ( CLeanin g Solvent ) TH-er L WAC
- O' S | HA P constituent s Non e Non e Styren e 35-50 % Styren e 35-40 % Non e Non e Non e Non e Non e TTon e Non e 35-40 %

Reacte d Styren e

Styrene , DM T Cobal t Compound s Non e Non e -afte r cur e Non e - afte r cur e Non e



# LP. 8
yi?v

- ;.'• : B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner : 

### N/ AI _____ ^ \C..,.!Addres s o f

lega l owner/operato r (pleas e specif y which) : y'
- OWNER

- BAJ A PRODUCTS, LT

D '
: '•.••'"•• ' " • 406 5 N . ROMER O RD. , TUCSON

, A Z 8570 5 'D.'\ ! : Siz e o f

company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t compan yand al l subsidiaries , branches , an d unrelate d establishment s owne d b yth e paren t company(answe r ma yb e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; and >1,500) : •':•;•••• •••••-•

• . 0-10 0 2 . Numbe r o f plan t employee s attache d t o th e reinforce d plasti c composite s operation :

E . Nam e o f plant :

EftJ A PRODUCTS , LTD , F . Addres s o f

plant : 406 5 N . ROMER

O ROA D
G . TUCSON

, AZ. , 8570 5 Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete dsurvey : Ren t Pric e H . Title(s) :

Plan t Manage r I . Telephon e number :

602-887-115 4 Fa x 602-888-571 1


# 1P. 9

•.-«;'"•.•••X - • TABL E 1 . HAZARDOU S AI RPOLLUTANT S 

### t7* > Feedstock s 0 / POLYESTE

RRESI N IN STYREN

E MONOME

R VINYLESTE

RRESIN I N STYREN

E MONOME

R URETfflft E FOA M 

### Ol-'OIO

'\~ t r?.. r i'••>•.»!;•'•>; v ; .

Products'—fina l an d intermediat e 

## MufA ^ .FIBERGLAS S DIVTN

GSTAND

S 525 0 PE

RYEA R&&L'&W HYDROTHERAP

Y SPA S 30 0 PE RYEA R. ^4 ,

. ^ " 7 HA Pconstituent s STYREN E 45 % lOo-^SSTYREN E 45 % /t>c>-qZ Belyroeri c 25 % - 5

Byproduct s (o f

proces s o r

contro l systems ) SCRA P TRIMMING

S (/1 —

6 9-C AL LSTYREN

E I S POLYMERIZE

D I N THES EPRODUCT

S 

# 0

AL LSTYREN

E I S POLYMERIZE

D 

# O

IP.1 0

B . Nam e o f lega l operato r o f plant , i f differen t from lega l owner : N/ A C . Addres s o f lega l owner/operato r (pleas e specif ywhich) : BAJ APRODUCTS , LTD . 406 5 NORT

H ROMER O RD. , TUCSON , AZ 8570 5 D . Siz e o f company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t compan yand al l subsidiaries , branches , an d unrelate d establishment s owne d b yth e paren t company(answe r ma yb e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; and >1,500) : 1 0 2 . Numbe r o f plan t employee s attache d t o th e reinforce d plasti c composite s operation :
E . Nam e o f plant :

BAJ A PRODUCTS , LTD . F . Addres s o f

plant : 51 5 AIRPOR

T ROA D SALISBURY

, N C 2814 7 G . Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete d survey : BRUC E KDLKEBECK

KARE

N BLAC K 

### H . Title(s) : PLfiNT MANAGE

RSUPEFWTSOR I . Telephon e number : 70 4 633-049 8 FAX #70 4 633-505 8 

## 1P.1 1

TABL E 1 . HAZARDOU S AI RPOLLUTANT S 

# Sfwyiif 03 Feedstock s POLYESTE R RESI NI NSTYREN E MONOME R * -

- ' VINYLESTE R RESI NI NSTYREN E MONONE R v . > URETHAN E FOA M o« " INITIATO R FIBERGLAS S a i ;

Products—fina l an d intermediat e HYDROTHERAP

Y SPA S 140 0 UNIT S PE R YEA R oaH

Byproduct s (o f proces s o r contro l systems ) "'SCRA P f

x -'"' 

### HA P constituent s

STYREN E45 % STYRENE45 % POLYMERI C 25 % MD I NON E NON E

AL L STYREN

E POLYMERIZE D

AL L STYREN

E POLYMERIZE D



## \oP.1 2

B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner : Sam e ta****»~tS^Ll<L<mk....S-mmmmm»L<Mm%*MWkVk*^*t*mtSmS____ C . Addres s o f lega l owner/operato r (pleas e specif y which) : Both- 311 6 Rock

y Spring s Ct . Mobile . A

L 3669 3 D . Siz e o f company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t compan y an d al l subsidiaries , branches , an

d unrelated establishment s owned b y the paren t compan

y (answer ma

y b e give nusing th e following ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; an d >1,500) : 0-10 0 

### 2 . Numbe

ro f plan temployee s attache d t o th e reinforce d plasti c composite s operation : y 2 5 E . Nam e o f plant : Micro-Fab , Inc . F . Addres s o f plant : 708 1 Swedetow

nRoa d Theodore , A

L 3658 2 G . Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete d survey : Rand y S . Coleman H . Title(s) : Presiden t
I . Telephone number : 205-653-918 6 

# 1

>P.1 3

VC TABL E 1 . HAZARDOU S AI RPOLLUTANT S

Hand la yup 

### O •\>
- Feedstock s Styren e (use d i n thinner ) Catalys t (MEKP > Choppe d Fiberglas s Mol d releas e Ge l Coat s o .7.S 10 0 lbs . 200 0 lbs . 2 5 ton s 10 0 lbs . 50 0 lbs . Polyeste r an

d vinyleste r resi n 75-10 0 ton s (including promoters ) , ' V_ » o 3 > HAP constituent s Styren e Non e Non e Non e ,,-

- — Styren e (40% , b

y weight ) a s supplie d manufacture r

v_- > ^ - 

### 5 ^ •p-« Products—fina l an d intermediat e Fiberglas s tanks , pipe , scrubbers , etc .



### ,~ - Z C 

### :

Byproduct s (o

f proces s o r contro l systems ) Fugitiv e Dus t ea <^unknow n typ e Unreacte d scrap resi n 1 1/2 % o f ra w materia l r; T ' • ' Clea n u p material s / 300 0 gals .

0^"~

> , ' •':••! ' ? / ' • u / Styren e (35 % b y weight ) aVsuppl i b y manufacture r DMA . Cobal t 

### >

d

Unreacte d Styren e

Styren e DM

A Cobal t compound s Aceton e

^ 

### I 2 -P.1 4

B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner : sam e C . Addres s o f lega l owner/operato r (pleas e specif ywhich) : Owner : 2563 6 AVENU

E STANFORD , VALENCIA , C A9135 5

D . Siz e o f company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t companyan d al l subsidiaries , branches , an d unrelate d establishment s owne d b yth e paren t company(answe r ma yb e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; and >1,500) : : 10 1 - 25 0 2 . Numbe ro f

plan temployee s attache d t o th e reinforce d plasti c composite s operation :

7 3 E . Nam

e o f plant : GRUBE R SYSTEMS , INC . F . Addres s o f

plant : 2563 6 AVENU E STANFORD , VALENCIA , C A 9135 5
G . Nam

e o f contact(s ) abl e t o answe rtechnica l question s abou tth e complete d survey : RO N HAYE S H . Title(s) : VIC E PRESIDEN T I . Telephon e number : (805 ) 257-4060 , Ext . 20 5 

# \3P.1 5 I

TABL E 1 . HAZARDOUS AI R POLLUTANT S PROCESS : Hand Lay-u p ( < wTon/yea r Feedstock s 1 . Releas e wa

x° ' * Less tha n 0. 1 2
. Polyeste rgelcoa t ^' J 1 0 3
. Viny l este rgelcoa t c> > o 8 4
. Laminatin g Resi n o^-- 63 5
. Fiberglas s Ma

t & Clot h v^-l

35 6
. Catalys t MEK

P peroxid e ' ^

2 PROCESS : CASTING/GRANITE-LIKE FILLE R 7
. Castin g resi n °* ' 85 8
. Fille r- Calciu m carbonate t?1, f 8 9
. Fille r- Aluminu m tri-hydrat e -.--lie 120 10
. Colo rpigment s : •-_ . & , 1 Products—fina l an d intermediat e Han d Lay-Up : Fiberglas s Mold s 4500 mold s (150,00 0 sq.ft
. o f mold s surface ) Casting : Granulate d Fille r (Granate x- polyeste rbased ) 20 5 to n
Byproduct s (o f proces s o r contro l systems ) Fugitiv e Dus t ^" ^ Unknow n (Grinding/Finishing ) Fiberglas s Trimming s (cured ) caL/ 1%

o f ra w materia l Gelcoa t Overspra y$>* • 10 % o f ra w materia l Clean-u p materia l J ~' 1 3 to n HA P constituent s

- - Styren e Styren e Styren e None None Styren e None None None

Non e

None

Styren e Styren e

- . Styren e Aceton e



### l L 

### (P.1 6 

## 6 U.S . EP A"Screenin g Survey " Augus t 199 3 ATTACHMEN T T O PAG E 3 V . MISCELLANEOU S Grube r System s i s subjec t t o Sout h Coas t Ai r Qualit y Managemen t Distric t (California ) Rul e 1162 . Numbe r o f Gelcoa t Spra ybooth s - Si x (6 ) 2 eac h fo r Productio n 1 eac h fo r R& D Laborator y 1 eac h fo r Trainin g Facilit y 2 eac h Permitted , bu t no t i n us e a t thi s tim e Numbe r o f Laminatin g Booth s - Fou r (4 ) Grube r System s manufacture s fiberglas s mold s fo r th e culture d marbl e industry . Th e manufacturin g proces s consist s o f gelcoatin g an

d han d laminatin g o f fiberglas s molds . Bot h polyeste r an

d viny l este r gelcoat s an d resin s ar e use d i n th e mol d makin g process . W e als o manufactur e a granite-lik e fille r whic h w e packag e an d sel l fo r us e b

you r customers . Th e proces s consist s o f castin g aluminu

mtrihydrat e fille d polyeste r castin g resi n i n variou s colors . Th e polymerized/cured , colore d resi n i s the n ground int o variou s size d granule s and blende d int o a dr yfille r fo r granit e lookin g soli d surfac e material . Gelcoa t an

d Resi n make-u p i s a s follows : Polyeste r gelcoa t - approximatel y Viny l este r gelcoa t - approximatel y Polyeste r laminatin g resi n Viny l este r laminatin g resi n Polyeste r castin g resi n 50 % styren e 40 % styren e 50 % styren e 45 % styren e 35 % styren e Th e gelcoat s an

d resi n ar e catalyze d wit h 50 % methy l ethy l keton e peroxid e a t th e rat e o f 1 - 2 % b yweight . Gelcoatin g i s performe d i n SCAQM D approve d spraybooths , havin g th e followin g desig n criteria . Boot h # Productio n # 1 Productio n # 2 R & D La b Trainin g boot h Dimension s L x W x H 20 , xl8 l x7 l 8 , X12 , X7 I 1 2 ' X 8 • X 7 • 12'x8'x7 ' Ventilatio n Rat e CF M 24,00 0 13,00 0 15,35 0 13,00 0 Th e typica l heigh t o f th e exhaus t stac k i s 3 5 f t abov e ground . Bink s Mach- 1 HVL P approve d an d Devilbi s V 3 HVL P spraygun s ar e use d fo r applicatio n o f toolin g gelcoats . 

# \5P.1 7

B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner : N/ A C . Addres s o f lega l owner/operato r (pleas e specif ywhich) : 90 1 Sout h Downin g Street , P . 0 . Box 91 9 Piqua , Ohi o 4535 6 ; D . Siz e o f company : ...... . 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t companyand al l subsidiaries , branches , and unrelate d establishment s owne d b yth e paren t company(answe r ma yb e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751^-1,000 ; 1,001-1,500 ; and >1,500) : 101-25 0 2 . Numbe r o f plan t employee s attache d t o th e reinforce d plasti c composite s operation :
E .
F . 1 5 

### Nam e o f plant : Hartz.el l Fan , Buildin g 27 5 

### Addres s o f

plant : 35 0 Clar k

Avenu e Piqua , Ohi o 4535 6 G . Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete d survey : Jef f Hise r H . Title(s) : Manufacturin g Manage r 

### I . Telephon e number : (513 ) 773-7411 , extensio n 40 0


# / tP.1 8 

# s ATTACHMENT S Attachmen

tt o Pag e 3 - Item V . Miscellaneou s V . MISCELLANEOU S Productline i s corrosio n resistan tventilatio n equipment. Fiberglas s reinforced plastic . v Hav e bee n unable , t o date , t o find acceptabl e substitut e resins . Han d lay-up/taping , fin.il coatin g an d resin transfe

rar e al l in ope n wor kareas with n o directexhaus tstacks . Spray-u p operatio n booth s ar

e permitted . Dilutio n rod indirec

tventilatio n o f

workarea

s - si x (6 ) exhaustfans an d on e (1) air make-up uniti n wor karea. W e repor tbooth emission s to : Regional Ai rPollutio n Control Agenc y Numbero f

spray-u p booth s (2 ) Spray-u p don e i n filtered booth s Dimensio n 10 ' W x 8 ' H x 10 ' D Filterfece-lO'xei/ ? Fac e velocity rat

e a tfilter= 487 5 CF

M Both booth s us e Glasscraft : IS D 27 1 gun s wit h fiberchoppers . Styrene conten to f

spray-u p resin : 38 % msiximu

m b y weigh t 36.8 % as applied . Cur e 2 5 minute s atambien

ttemperatur

e Exhauststackheightfrom ground : 21.5 ' Clea n up material : Shipshape ; produc to f IS PTechnologies , recycle d t o supplier ; approximatel

y 5 gallon s pe

rda y Corrosio n guideline s d o no tallo w u s t o see kothe rsubstitutes . Sanding operation s don e i n booth s (3 ) simil«a rt o spra y operation .



# nP.1 9 

### 6
TABL E 1 . HAZARDOU S AI RPOLLUTANT S
PROCESS : Spra y u p ^-' - ' Feedstock s Se e Attachmen t # 3



### Products—fina l an d intermediat e Units/mont h Fa n housing s 3 0 Fa n component s 5 0 Accessor y Item s 5 0



### Byproduct s (o f

proces s o rcontro l systems ) Fugitiv e Dus t

-'- grinding , sanding , drillin g .0 1 %(est. ) Resi n overspra y - 6 % o f tota l volum e ;^.--v Tri mflas hfro mdie s - 6 % o f tota l volum e 

### HA Pconstituent s

Non e Non e Non e

Non e Non e Non e



## 1%P.2 0



# f ATTACHMENT #3 Attactimen

t t o Pag e 4 , Table 1 , Hazardou s Ai r Pollutant s Process : Spra v u p T RWa x MoldReleas e (T.R . INDUSTRIES ) :Q~ 36#/Y r Reichold-Kopper s Dion (R ) FR669 3 40. 4 TPY

Styrene Monomer-Inhibited^- ^ 1. 6 TPY (HUNTSMA

N CHEMICAL

) Initiator/Catalys t

(MEKP) ^.9 1 TPY (AT O CHEM ) (DELT

A X-9 ) Antimon y Oxid e , . . 6 TPY (AMSPEC ) AerosU20 0 36#/yr . (DEGUSSACORP. ) Fiberglas s Roving 357-2 1 IC P .& 19. 1 TPY (OWEN S CORNING) B833-CZ Z Pigmen t -^ v 446#/y r (unsaturate dpolyeste

r resin ) (GREA T LAKE S SUPPLY ) Feedstock s HA PCONSTITUENT S None Styrene 38 % b

y weigh t Epichlorohydrin .5 % by weigh t Methylen e Chlorid e 1.5 % b y weigh t Styren e -100 % 53 % Dimethy

l Phthsdat e 3 % Methy l Ethyl Keton e None None None Styren e
100-10-04 8 Nexu s Vei

l (OWEN S CORNING) 500 yd
. None



# dP.2 1



### B . Nam e of leaa l « « ^ ^ lega l ovnS f ° Perat 

### « ° f 

### «**•* , i f different fro m
Addres s o f lega l owner/operator^n Z ~

Siz e of company : applicabl e th e D

### aro„ f Plant , includin g wher * branches

, ^.SSj.fSSSxS S " i su£ 

### ^ar!es , follSw4 CO,npany 

### < ans

### »erml y b e a?^" tS 

### . 0wne d 

### ^ «> 4 roiiowin g ranges * n in« a 

### * o e

### give n usin g th e 

## 501-750 ; 75?3~io . I^S i ^°i: 250 ; 

## 251-500 ; A., n A 

### ' 1 

### ' 001


### - 1 

### '500 ; an d >l,500) : 2 » Numbe ro f

r»i=»»+ -
E .


### Addres s o f plant :



# 'A <L ^dtpr'lrltur-*M(\ f /} 

### / {



### H . Nam e of contac t fs

t a 

### M - * . ~~~ " abou t th e completed survey: anSWS r technic 

### * l question s
Titl e (s) :
Telephon

e number :

2. 0P.2 2

TABL E 1 . HAZARDOU S AI RPOLLUTANT S


### Feedstock s % 

## ^n^iMib^tk*. HA P constituent s



### (Wl^ t (m.£*<.P) Gf-eel

rf^SO/te/fa ^Th^*iP,%^9*>

b 

### Ojtf i ibsA

J 

### 4.4 _*^*M^\WA«klkc 

# J -/JOAJ C -AJon-st, 

### Products—fina l an d intermediat e l^wv^Uoc dU^ui A dMtL £*tt*facftif»«.l s 1tO/r\c ft^Miei^^«A ^ 

### (AHrilK u Boic** a ^



### A 

# 1A

Byproduct s (o f

proces s o rcontro l systems ) 

## 5cm^*o$-^>%)M 4,s*7o 'est:' <5kC( > 6Ka^x - dU^AW.^ - 0"*-<yS £ H3daetlAe&A '\A H 

### n



### Lu Afr'ttic-4U- .41 . » /* . .L.rtl l4*A) « £t*jCTV*.tZJ

### 2. 1P.2 3

B . Nam e o f lega l operato r o f plant , i f differen t from lega l owner :
C . Addres s o f lega l owner/operato r (pleas e specif ywhich ) : 

## •££>, Be>X

ggg%(L66AL

oiVM&b CA/H? M/LL

VA. . nod-Z,%8% D . Siz e o f company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t companyan d al l subsidiaries , branches , an d unrelate d establishment s owne d b yth e paren t compan y(answe r ma yb e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; an d >1,500) :



## > i£oc> 2 . Number

o f plan t employee s attache dt o th e reinforce dplasti c composite s operation : 

# /of-2&> Nam e o f plant : 

### IK6, /M1>LJSTR/£S F . Addres s o f

plant : 

# ic>33 /feZ/tiA//

sr rtfisriv/ut? rM, 37Z0& G . Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete d survey :
H . Title(s) :



## 7?^d /r?£/e /b/Y.s#H?ry'

£/Y6£ /tfA/i A>f4r€ I . Telephon e number :

exejjjiujj< 2 iiuiUJJtJj . ; 

## U£~ 7BZ- ¥

77t-/c/& 781 - 4*7S£/£/T
- 7£Z - V7to

<ZJL

# r P.2 4 

# f f//f/vd

/rtficb//^ TABL E 1 . HAZARDOU S AI RPOLLUTANT S 

# =0^ PftcCcSS ' /riPLb/Afti (/MA/A S72/A6/M) Feedstock s oW&HS Co/trtiNA *£'7c>hL> \JiMY&TG1L PK

Z6Ss/V: <lL>.Z Tb//
31.7 Td'V HAP constituent s



### l//m^6&/C/^frL^S7-/ttet>±t/l?ti. 1.3 Ti>/sJ 

### 6/l&nT L/H££S*FFLg0Fttie eer******//>-*> To// Products—fina l an dintermediat e •SQi/frrtG M^SH 1 

### G/eAV/Jtv Aj>P/fox Zoo 72 W 

# txy*sjwifr/e

COA/QLT'

### c\o/vifytr/JL. , 

### sfilti*/e t/oNLx Me>//£
UN/l£rACr&>

/DSSifiUAL



### Byproduct s (o f

proces s o r

contro l systems ) 

### FU6/T/v£

bUST U//KAaO//

&/W7rt C0BAU1 GpASfrMte. 

### CLLVM-tf

/r1/rTZ&/ftL -(fceTD/J6-ffSc>)l.c>Tl\> Ho/Jc HoNc

-2-

3P.2 5

B . Nam e o f lega l operato r o f plant , i f differen t from lega l owner :
C .

E .
F . Addres s o f

lega l owner/operato r (pleas e specif y which) : 17 1 Factor y Stree t L aPorte . I

N 4635 0 Siz e o f company : 1 . Approximat e numbe r o f employee s o f

th e busines s enterpris e tha t

own s thi s plant , includin g wher e applicabl e th e paren t compan y an dal l subsidiaries , branches , an dunrelate destablishment s owne db y th e paren t compan y (answe r

ma y b e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; an d>1,500) : 501-75 0 2 . Numbe r

o f plan t employee s attache dt o th e reinforce dplasti c composite s operation : 2 1 Nam e o f plant : Th e New Yor

k Blower Conpaun y - PLan t

# 2 Addres s o f

plant : 51 5 Bosto n Stree t L aPorte , I

N 4635 0 Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete dsurvey : Byron L. Taylo r Title(s ) : Vic e Presiden t

- Huma n Resource s Telephon e number : (219 ) 362-153 1
J. 

## -2-f 

## JP.2 6 (Spra y /Han dLay-up )

TABLE 1
- HAZARDOU S AI RPOLLUTANT S

Feedstock s Ge l Coa t re- - Resi n ? ' * Fiberglas s '. ; Wettin g Agent--
- Cat4alys t si-f Surfacin g Agen t

:oZ. Dimethy l anilin e *-;.*

- Cobal t Nepthanat e : ^ Bondin g Putt y c-H , (Se e Attachmen t

"A " t o P g 4 Tota l HA P PROCESS : Spray/Han dI-ay-u p O J

Products—fina l an dintermediat e lAi r Movin g Equipmen t ANNUA LUSAG E 11 9 lbs
. 160,00 0 lbs
. 62,00 0 lbs
. 84 0 lbs
. 2,56 0 lbs
. 3 0 gals
. 3 5 lbs
. 29 5 lbs
. 4 2 lbs
. 3. 9 Ton s Pe r Yea r HA

P constituent s 3 % Methy l Methacrylat ^ 37 % Styren e 32-38 % Styren e t*y Wgt . tone 3 % Xylen e 32 % Dimethy l Ehthalat d 3 % Methy l Ethy l Ketone ) 55 % Styren e 39 % N,N , Dimethy l anijflin e 53% Cotel t

Compound s 26 % Styren e

Fa n Units/Yea r 93 0 Non e



### Byproduct s (o f

proces s o r

contro l systems )

ANNUA LUSAG $ Cleanu p Mat43ria l 

# ' fr\ tflp 60 0 gal s



# *{& 80 % Methylen e Cnloriax

j 20 % Xylen e .:,:--/.
-



## <t 

# zSP.2 7

(Spra y Lay-Up ) ATTACHMEN

T "B " TO P

g 3
V . Miscellaneou s 1 . Number o

f Mold Booths : 1 - Siz e 12 ' x18 * use d fo r Mold Cleanin

g (95%) , Graphit e (3%) , an

d Ge l Coa t (2%) : 2 . Number o

f Spray-u

p Booths : 1 - Siz e 27 ' x10 ' 3 . Han d Lay-u p don e inopenareas . 4 . Hetro

nResinMake U

p = 65%_polyeste r resi nwit h1 % styren

e evaporation ; Hetro nStyren

e Content = ^32 % b

y weight^p f resi na s supplie d 5 . Derakan

e Resi nmakeu

p = 62 % brominate

d viaylJEste r resinwit h1 % styren e evaporation ; Derakane Styrene content = 38 % b y weight o

f resi na s supplie

d 6 . Ge l tim

e curin g = 2 0 minutes ; after 2 0 minute s evaporatio nha s stopped . Ge l coat i s checke

d twic e a da

y t o kee p ge l tim

e a t 2 0 minutes . (Se e result s of attached styrene suppressio ntests. ) 7 . Spra

y BoothVentilationRate : 10,40 0 cf m pe r boot h 8 . Venu s Interna l Resi nChop Gu nMode l G83 C (5/80 ) an d Polycraf t Exterior Gu n Mode l E10 0 (3/79 ) 9 . Curin

g tim e = 1 hou

r a t ambient temperatur e 10 . Clean-u

p materials : 5 Gallon s pe r da y - DBE (90% ) an

d SP2 2 (10% ) 11 . Typica l heigh

t of exhaus t poin

t (fro m ground) : 1 4 feet . 12 . Approximat e distanc e of plant exhaus t t o neares t residence : 20 0 yard s



# 7 2. &P.2 8
2 B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner :
C . Addres s o f lega l owner/operato r (pleas e specif y which)- : 922 4 73r dAvenu e Nort h; _ Brookly nPark . Minnesot

a 554?f i D . Siz e o f company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t compan y an d al l subsidiaries , branches , an d unrelate destablishment s owne db y th e paren t compan y

(answe r ma y

b e give nusin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,00T) ; 1,001-1,500 ; an d >1,500) : 

## \£0 2 . Numbero f

plan temployee s attache d t o th e reinforce d plasti c composite s operation : ' (#0 ' E . Nam

e o f plant : Pear l Baths , Inc
. F . Addres s o f

plant : 9224 73rd Avenu e Nort h
__ ^ Brookly n Park , Minnesot a 5542 8 G . Nam

e o f contact(s ) abl e t o answe rtechnica l 'questions ' abou tth e complete d survey : Mr
. Phi l Shepher

d '•* H . Title(s) : Vic e Presiden t - Operation s I . Telephon e number : (61? ) 474-3335


## ^nP.2 9

TABL E 1 . HAZARDOU S AIRPOLLUTANT S Process : Spra

y Layup o" 3 HA Pconstituents Feedstock s from Interplastics Distr . Group : Gelcoa t$<> v Polyeste rresi n - bulk(J)*^tr^ ° ° J Polyeste rresi n - bulk(II ) ^~~— L d ° 1 Viny l este rresi n ^)0 L-5 0 catalys tj 7

- > from Woru

m Fiberglas s Supply : Toolin g resi n - 0 ° I •Soursea l coatin g — • DDM- 9 catalys t<?Z

- ° from General Fibergla s Supply : Gelcoa t* ? * from Aristech Distr. : Acryli c backup resi n j from Variou s suppliers : Acryli c bondin g resin O ft» Styren e - ra w o 0 l* kAceton e ton/yea r(tpy ) 3. 3 tp y 15 0 tp y 11 5 tp y 6 0 tp y 1.2 5 tp y

oo from Ashlan d Chemica

l -/^Dibasi c Este r(DBE ) ) 3. 6 tp y 

# sT_) 3. 8 tp y -t). l tp y 2. 1 tp y 1. 2 tp y 0. 5 tp y 1. 5 tp y 0. 1 tp y ^12. 8 tpy- (al l % b y weight )

Styrene : 34.9 % Styrene : 51.0 % Styrene : 47.8 % Styrene : 44.5 % DMT 1 : 57.5 % MEK 2 : 32.5 % Styrene : 47.2 % Styrene : 35.0 ! DMT : 35.0 % Styrene : 39.8 % Styrene : 45.0 % Styrene : 50.0 % Styrene : 100.0 % AccluiiL . 100.0 % DBE : 100.0 % Product s —fina l an d intermediate Whirlpoo l bath s oo < ~ y units/mont h 150 0 Unreacte d styren e
Byproduct s (o f

proces s o rcontro l systems ) t o Witst e Research an

d Reclamation : •Wast e aceton e ^T

°^^ Waste DBE/styren e o " 5 S 5. 9 tp y

2. 7 tp y Aceton e

DBfE/styren

e
1 DMT : dimethyl phthalat e 2 MEK : methyl ethyl keton e 

## Z ^P.3 0

B . Nam e o f lega l operato r o f plant , i f differen t fro m lega l owner :
C . Addres s o f lega l owner/operato r (pleas e specif ywhich) :

22 6 ABake r Wa

y Honolul u H

T Qfi«1 Q D . Siz e o f

company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , including wher e applicabl e th e paren t companyan d al l subsidiaries , branches , an d unrelate d establishment s owne d byth e paren t company(answe r ma yb e give n usin g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; and >1,500) :
2 . Numbe r o f plan t employee s attache d t o th e reinforce d plasti c composite s operation : 7 £ . Nam e o f plant : Plas-Tech , Ltd . F . Addres s o f plant : 22 6 ABake r Wa

y Honolul u H I 9681 9 G . Nam e o f contact(s ) abl e t o answe r technica l question s abou t th e complete d survey : Chandle r W . Rowe , Jr . H . Title(s) : Genera l Manage r
I . Telephon e number : (808 ) 847-233 9 

# 3 -



# - -2- 1P.3 1

III . Hazardou s Ai r Pollutant s Usin g th e lis t o f HAP' s provide d i n Attachmen t 1 , complet e Tabl e 1 . Lis t al l known o r suspecte d HAP' s tha t ar e use d i n feedstocks , produce d a s intermediat e o r fina l products , o r create d a s by-product s o f th e proces s o r contro l syste m withi n th e define d sourc e categoryoperations . IV . Emission s and Sourc e Reductio n Technique s Fo r eachHA

P emissio n sourc e (including storage , fugitiv e dust , transfe r operations , proces s fugitives , stacks , an d wast e management) , complet e Tabl e 2 . Provid e a brie f descriptio n o f an

yemissio n reductio n measure s i n plac e and a n estimat e o f th e relativ e quantit yo f HA P emission s from eac h emissio n source . V . Miscellaneou s Describ e an

yfactor s no t addresse d i n th e abov e question s tha t migh t serv e t o distinguis h you r facilit yfromother s i n thi s sourc e categor yfo r purpose s o f developin g a separat e sourc e categor yo r subcategoryand MAC T standards . Curren t facilit yha s bee n classifie d a s covere d wor k area . Currne t negotiation s wit h the Stat e o f Hawai i hav e resulte d i n lon g ter mleas e (Stat e land ) a t th e curren t location . Leas e require s minimu m o f $200,00 0 o f leasehol d improvement s schedule d fo r the nex t tw o years . Customsho p employing variou s techniques , primaril ycontac t molded , glas s fibe r reinforce d polyester . Variou s manufacturer s an d typ e o f resi n use d (unsaturate d polyester ) orthophthali c an d isophthali c a s wel l a s viny l esters . No spraybooth s ar e used . Al l productio n equipmen t i s ariles s wit h las t replacemen t occurin g i n 1993 . Cleanu p material s Aceton e 75% , aceton e fre e 25% . Plan t anticipate s aceton e fre e b y199 5 o r whe n suitabl e replacemen t b3104-2/65003 1 (over )


# V ' . 3 0P.3 2 

## i I T q.jv\'b.

TABL E 1 . HAZARDOU S AI RPOLLUTANT S

Feedstock s Mol d releas e wa x o°"^ Unsaturate d polyeste r resi n o° l 4 0 TP Y Gelcoa t ^c ^ Styren e moname r (thinner ) Initiator/catalys t (MEKP ) < 5 TP Y ^ <.00 1 TP Y 3 . <. 6 TP Y

i ^ : Products—fina l an d intermediat e Variou s customproject s Resi n consist e o f 65-75 % o f w t o f finishe d good s les s allowanc e o f 8 % fo r scrap HAP constituent s

non e non e styren e 30-40 % b

y cobal t an

p DM T 131-11- 3 styren e 32 % b

yw t styren e organi c peroxid e 1338-2 3

unreacte d styren e unreacte d cobal t compounds ? 

### w t

Byproduct s (o

f proces s o r contro l systems ) grindin g dus t UN K TP Y reacte d scrap es t 8 % raw materail s -_'* overspray , unreacte d scrap es t 1 % • > '-' aceton e fo r cleanu

p < 8TP Y styren e cobal t coumpound DM T compound iner t



# 3 1B .

C

D . Nam

e of le^ , "l | * W owne?? 1 °P-«to r o f pUnt f 1 1 ai "«ren tf ro m 

# A 

# ^~^^rZZ " — J —^^2L2SSS^S r (PlSaS e Spe 

# ° l f y

# «*•> •

E .
F . Siz e o f co mpany ;

2

- Numbe r o f m

Nam * o f plant .

Addres s ° f Plant : •igggj^HWy
. 9 9
G

- Nam

e abou t the " ^5^
. SMIT H H *Title( s ) : PRES3DEN

T L

e t o diete d surVey ; ansVe r technica l question s

I . Telephone number : 

### ^2hl 4l 

### -2809 

# 3 - y-_P.34
_

TABLE 1 . HAZARDOU S AI RPOLLUTANT S
^ HA P constituent s Feedstock s GE LCOA T Ol^oM #847 8 RESI

N c i - OO/ #002 6 RESI

N o i - OO/ #820 3 RESI

N ai ~O0( #840 0 RESI

N a l - ODl #VE811 5 RESI

N 0/-p£l 16,17 0 lbs
. pe r yea r «£.£>< ? 61,00 0 lbs
. pe r

ye ^ Zt>'$_/ £ 10,88 0 lbs
. pe r

ye.ar(RT M PROCES

S 5,50 0 lbs
. pe r

yearj? , 7 ^ 50 0 lbs
. pe r

yea r ,<2 S 4 4 lbs
. pe r

yea r ^9- ^ 35 % STyRENE/SUPPL I i D /• V 44 % STYRENE/SUPPL I i D ) 37 % STYRENE/SUPPL

I i D 46 % STYRENE/SUPPL

I i D 40 % STYRENE/SUPPL

I i D 48 % STYRENE/SUPFL3P

D

Products—fina l an dintermediat e MOTO RHOM E EQUIPMENT SA WMIL L ANTENN A C O WIL D LIF E DNENETS

D RCOJ i rA LDETECTORCOMPONENTS RT M PROCES S COLLECTORTANKS

Byproduct s (o f

proces s o r

contro l systems ) RESI N OVERSPRA

Y OZ" CPtytH

. . ^ ^ yea r ACETON E PO R CLEA NU P 603 4 lbs . 5 

### ,A^ ~ STYRENE

—ACETON

E 

## O ^ - 033=>

\ 

# 3 3P.3 5



### B . Nam e o f lega l operato ro f

plant , i f

differen tfro m lega l owner : {Stum) Vuca VlauMic. V-LviUon C . Addres s o f

lega l owner/operato r(pleas e specif y which) : P.O. Box 2230 Fusuzpotut. Tvuu 77541 D . Siz e o f

company : 1 . Approximat e number o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g where applicabl e th

e paren t compan

y an d al l subsidiaries , branches , an

d unrelated establishment s owne d b y th e paren t compan

y (answe r ma y be give

nusin g th e followin

g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; an d >1,500) : 0-100 2 . Numbe r o f plant employee s attache d t o th e reinforce

d plasti c composite s operation : 0-100 E . Nam e o f plant : VeZcuco Scale. Company, Vz&ca. PtauticA Vlvl-lon F . Addres s o f

plant : 70 2 Soirfk Avenue

. A fMUponA, Tuuu 77541 G . Nam e o f contact(s ) abl e t o answe rtechnica l question s abou tth e complete d survey : Vonnle. WJJUIZIL 

### ^ H . Title(s) : EnvirtonmzntaZ Coordinator I . Telephon e number : (409 ) 233-8168 

# 3 1P.3 6



### III . Hazardou s Ai r Pollutant s Usin g th e lis t o f HAP' s provide d inAttachmen t 1 , complet e Tabl e 1 . Lis t al l know no r suspecte

d HAP' s tha t are use d i nfeedstocks , produced a s intermediat e o r fina l products , o r create

d a s by-product s of th e proces s or contro l syste m withi nth

e define

d sourc e categor

y operations . IV . Emission s an

d Sourc e Reductio

nTechnique s For eac hHA P emissio

nsourc e (includin

g storage , fugitiv

e dust , transfer operations , proces s fugitives , stacks , an d wast e management) , complet e Tabl e 2 . Provide a brie f descriptio

no f an y emissio

nreductio

nmeasure s i

nplac e an

d a nestimat e o f the relativ e quantit

y o f HA P emission s fro

m eac hemissio

nsource . V . Miscellaneou s Describ e an y factor s no t addresse d i nthe abov

e question s tha t migh

t serv e t o distinguishyour facility fro m other s inthi s sourc e categor y fo r purpose s o f developin g a separat e sourc e categor y o r subcategor

y an d MACT standards . .jiricaXioni We manujactuAe highly specialized tank*, fabricated

piping, and

other custom industrial

products. Processes include. hand-layap, spray-up, and jilament [Qindinq. The, neighborhood i& mixed

ijndustAiall

commeAcial/ residential. Field OperjationtS: We also perform jield repairservices, uxith 95% oj the, jield

work, being performed

jorone Local

majorchemical

company. Emissions jrom all materials consumed

at theirplantsite. are, reported by our, customer because, theirlocation is the 6otxA.ce oj the, emissions.



### b3104-2/65003 1



# 3 ^P.3 7

^\

• S - . -J V

"* 1 TABL E 1 . HAZARDOU

S s 7992 PAT A Feedstock s Styrene. [used

as monomer) Vinylesterand

otherresins Peroxide. Catalysts Glass Antimony Trioxide Promoters

Products—fina l an d intermediat e Fabricated

FRP products

Byproduct s (o f

proces s o rcontro l Antimony Trioxide. Vust Emissions Arsenic Vust

Emissions Clean llp Material Clean Up Material Clean up Material

[ViBasic Esters) Vinylesterand

otherresin dust

emissions AI RPOLLUTA 1

.2 7 TPY 27.25TPY 1.20 TPY 18.96 TPY .40 TPY 1.72 TPY

46.4 TPY

systems ) 0.00 7 TPY 0.000 TPY 1.82 TPY 0. 90 TPY 2. 7 5 TPY 01.-1.0 TPY NT

S HA Pconstituent s -Styrene. -Styrene (3* . 24 * avei None. None. Antimony compounds - Arsenic compounds - Cobalt compounds i 6%)
Unreacted, residual styrene.

Antimony compounds Arsenic compounds Acetone Tricloro ethane ~ : -; None. Unreacted, residual styrene, cobalt

compoi 199%) [0.4%]



# 3 kP.3 8

B # N am e o f lega l operator o f plant , i f differen t fro m lega l owner :
C . Addres s o f lega l owner/operato r (pleas e specif y which) :

D . Siz e o f company : 1 . Approximat e number o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e the paren t compan y and al l subsidiaries , branches , an

d unrelate

d establishment s owne d b y th e paren t compan

y (answe r may b e give nusin

g th e followin

g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; ^nd >1,500) : 

# r>-li>n l\ 2 . Numbe

ro f plan temployee s attache d t o th e reinforce d plasti c composite s operation :



# • f E . Nam e o f plant : ,
F . Addres s o f plant : 

### r 

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d Sourc e ReductionTechnique s Fo r eac hHA

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## SPRAYLAY-UP

#1 CALCULATIO

N SHEE T ESTIMATE

D EMISSION

S FRO M CORROSIV

E RESISTAN

T REICHHOLD 33-434

RESIN. (VAPO

RSURPRESSED) : (74,12 0 LBS/YR. ) (.35 ) ( . 1 1 E.F ) = 2,85 4 LBS/YR . ESTIMATE

D EMISSION

S FRO M PIGMENTS: (1,39 5 LBS/YR. ) (.16 ) (.1 1 E.F ) =2 4 LBS/YR . TOTA L EMISSION

S #1 =2.87 4 LBS/YR . ESTIMATE

D DISTRIBUTIO

N O F THES E EMISSION

S : (BASED ON YOU RWORKSHEE

T EXAMPLE

) 2,72 0 LBS/YR.

14 4 LBS/YR. 1 4 LBS/YR. SOURC E # 1 IS OPERATE

D I N ON E OPE N AREA . SPRAYIN G CURIN G SCRA P 95.5 %

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Contac tRepor t From : Rober t Jemison , P^ifi c Environmenta l Services , Inc . (PES ) Date : Novembe r 25,199 7 Contact : Mr . Ben Bichle r Company : DeltaFiberglas s Structures , Inc . Telephon e Number : (801 ) 977-009 1 Fa x Number : (801 ) 977-009 5 ContactSummary : Mr . Be n Bichle

r wa s contactedt o updat

e information provide

di n th e 199 3 EP

A Reinforced Plastic/Composite s Screening Surve y submittedb y DeltaFiberglas s Structures , Inc . fo r their facilit y locate di n Salt

Lak e City , Utah
. I n respons e t o m y question s Mr . Bichle

r indicate dth e following : The facilit y use s handlay-u

p i n th e fabrication o f

certai n products
. The polyester

resi n use d contain s approximately 41 % styrene by weight
. N o additiona l styrene i s adde dt o thi s resi n i n th e fabricatio n process . Th e facilit y use s non-atomizedmechanica l spray-up (i.e
. aflow-choppe r o r flow-coater) i n th e fabrication o f

certai n products
. Bot

hth e polyester

an dviny l este

r resin s applie db y thi s devic e contain approximately 41 % styren e by weight
. N o additiona

l styren e i s adde dt o thes e resin s i n th e fabricatio n process . Th e facilit y use s non-atomizedmechanica l spray-u p (i. e aflow-chopper

o r flow-coater) t o apply apolyester

gel coa t i n th e fabrication o f

certai n products
. Th

e polyester

ge l coat contain s approximatel

y 40 % styrene b

y weight
. No additiona

l styrene o r methy l methacrylat

e i s adde dt o thi s gel coa t i n th e fabricatio n process .

INFORMATION I S ACCURAT E 

# I IJ2/17/9 7 WE D 07:0 6 FA

X 219522704 2 MILLENNIU M PRODUCT

S 1*300 1 12/16,9 7 15:0 4 ©1918941023 4 PE S KI PK C Q.UU2/U2 7

Contac tRepor t From : RobertJemison , Pacifi c Environmenta l Services , Inc . (PES ) Bate : Decembe r16,199 7 Contact : Mr . Earl H . Mille r Company : MiUeuaium "Products * Inc . Telephon e Number : (219 ) 293-384 0 Fa x Number : (219 ) 522-704 2 Contac tSummary : Mr . Ear l H . Mille rwa s .contacte

d t o updat e information provide d i n th e 199 3 EP A Reinforce d Plastic/Composite s Screenin g Survey submitted b y Millenniu m Products * Inc . fo rthei rfacilit y locate d i n Elkhart , Tndia m I n respons e to m y question s Mr . Mille rindicate d in e following : Th e facilit y stil l use s th e hand lay-up fabrication proces s bu tonl y forrepairs . Th e volum e o f resi n use d b y dii s fabricjuio n techniqu e i s inconsequential compared t o di e volum e use d i n 'til e non-atomize d mechanical spray-u p fabricatio

n process . Th e toolin g resi n an d toolin g ge l coa tuse d during th e han d lay-u p fabrication proces s bot h contain approximatel y 3 8 % styren e b y weight . N o additiona l styren e i s adde d to th e resi n i n thi s fabrication process . N o additiona l sryrene o rmethy l methacrylate i s adde d t o th e ge l coa ti n thi s fabrication process . Th e facility use s non-atomise d mechanica l spray-u p (i.e . aflow-coater) i n th e fabricatio n o f certain products . Th e polyeste rresi n applie d b y dii s devic e contain s approximately 38 % styren e b y weigh tN o additional sryrene i s added to this resi n i n th e fabricatio n process . Th e facility use s non-atoroized mechanica l spray-up(i.c . aflow-coater) t o appl y apolyeste r ge l coa ti u th e fabricatio n o f certai n products . Th e polyeste rge l coa tcontain s approximatel y 3 8 % styien e b y weigh tN o additional styrene o rmethyl methacrylat

e i s added t o thi s ge l coa l i n th e fabricatio n process . Th e facUii y lia s discontinue d us e ofth e fabrication processe s know n a s reactiv e injectio n moldin g (RIM$an d tcsi n transfermoldin g (RTM) r 

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