270

g A maintenance log for the afterburner or other approved control

device and monitoring equipment detailing all routine and nonroutine maintenance performed, including dates and duration of

any outages.

(Source: Added at 34 111. Reg. , effective --')

TITLE 35 : ENVIRONMENTAL PROTECTION

SUBTITLE B: AIR POLLUTION

CHAPTER I: POLLUTION CONTROL BOARD

SUBCHAPTER e: EMISSIONS STANDARDS AND LIMITATIONS

FOR STATIONARY SOURCES

PART 219

ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS

FOR THE METRO EAST AREA

SUBPART A: GENERAL PROVISIONS

Section

219.100

219.101

219.102

219.103

219.104

219.105

219.106

219.107

219.108

219.1 09

219.110

219.111

219.112

219.113

Introduction

Savings Clause

Abbreviations and Conversion Factors

Applicability

Definitions

Test Methods and Procedures

Compliance Dates

Operation of Afterburners

Exemptions, Variations, and Alternative Means ofControl or Compliance

Determinations

Vapor Pressure of Volatile Organic Liquids

Vapor Pressure ofOrganic Material or Solvent

Vapor Pressure of Volatile Organic Material

Incorporations by Reference

Monitoring for Negligibly-Reactive Compounds

SUBPART B: ORGANIC EMISSIONS FROM STORAGE AND LOADING OPERATIONS

Section

219,119

219.120

219.121

219,122

219.123

Applicability for VOL

Control Requirements for Storage Containers of VOL

Storage Containers ofVPL

Loading Operations

Petroleum Liquid Storage Tanks
2]9.124

219.125

219.126

219.127

219.128

219.129

271

External Floating Roofs

Compliance Dates

Compliance Plan (Repealed)

Testing VOL Operations

Monitoring VOL Operations

Recordkeeping and Reporting for VOL Operations

SUBPART C: ORGANIC EMISSIONS FROM MISCELLANEOUS EQUIPMENT

Section

219.141

219.142

219.143

219.144

Section

219.181

219.182

219.183

219.184

219.185

219.186

Section

219.204

219.205

219.206

219.207

219.208

219.209

219.210

219.211

219.212

219.213

219.214

219.215

219.216

219.217

219.219

Separation Operations

Pumps and Compressors

Vapor Blowdown

Safety ReIief Valves

SUBPART E: SOLVENT CLEANING

Solvent Cleaning in General

Cold Cleaning

Open Top Vapor Degreasing

Conveyorized Degreasing

Compliance Schedule (Repealed)

Test Methods

SUBPART F: COATING OPERATIONS

Emission Limitations

Daily-Weighted Average Limitations

Solids Basis Calculation

Alternative Emission Limitations

Exemptions From Emission Limitations

Exemption From General Rule on Use ofOrganic Material

Compliance Schedule

Recordkeeping and Reporting

Cross-Line Averaging to Establish Compliance for Coating Lines

Recordkeeping and Reporting for Cross-Line Averaging Participating Coating

Lines

Changing Compliance Methods

Wood Furniture Coating Averaging Approach

Wood Furniture Coating Add-On Control Use

Wood Furniture Coating Work Practice Standards

Work Practice Standards for Automobile and Light-Duty Truck Assembly

Coatings and Miscellaneous Metal and Plastic Parts Coatings
Section

219.301

219.302

219.303

219.304

Section

219.401

219.402

219.403

219.404

219.405

219.406

219.407

219.408

219.409

219.410

219.411

Section

219.421

219.422

219.423

219.424

219.425

219.426

219.427

219.428

219.429

219.430

219.431

219.432

219.433

219.434

219.435

272

SUBPART G: USE OF ORGANIC MATERIAL

Use of Organic Material

Alternative Standard

Fuel Combustion Emission Units

Operations with Compliance Program

SUBPART H: PRINTING AND PUBLISHING

Flexographic and Rotogravure Printing

Applicabil ity

Compliance Schedule

Recordkeeping and Reporting

Lithographic Printing: Applicability

Provisions Applying to l-Ieatset Web Offset Lithographic Printing Prior to March

15,1996

Emission Limitations and Control Requirements for Lithographic Printing Lines

On and After March 15, 1996

Compliance Schedule for Lithographic Printing On and After March 15, 1996

Testing for Lithographic Printing On and After March J5, 1996

Monitoring Requirements for Lithographic Printing

Recordkeeping and Reporting for Lithographic Printing

SUBPART Q: SYNTHETIC ORGANIC CHEMICAL AND

POLYMER MANUFACTURING PLANT

General Requirements

Inspection Program Plan for Leaks

Inspection Program for Leaks

Repairing Leaks

Recordkeeping for Leaks

Report for Leaks

Alternative Program for Leaks

Open-Ended Valves

Standards for Control Devices

Compliance Date (Repealed)

Applicability

Control Requirements

Performance and Testing Requirements

Monitoring Requirements

Recordkeeping and Reporting Requirements
219.436

Section

219.441

219.442

219.443

219.444

219.445

219.446

219.447

219.448

219.449

219.450

219.451

219.452

219.453

Section

219.461

219.462

219.463

219.464

219.465

219.466

Section

219.480

219.481

219.482

219.483

219.484

219.485

219.486

219.487

219.488

219.489

273

Compliance Date

SUBPART R: PETROLEUM REFINING AND

RELATED INDUSTRIES; ASPHALT MATERIALS

Petroleum Refinery Waste Gas Disposal

Vacuum Producing Systems

Wastewater (Oil/Water) Separator

Process Unit Turnarounds

Leaks: General Requirements

Monitoring Program Plan for Leaks

Monitoring Program for Leaks

Recordkeeping for Leaks

Reporting for Leaks

Alternative Program for Leaks

Sealing Device Requirements

Compliance Schedule for Leaks

Compliance Dates (Repealed)

SUBPART S: RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS

Manufacture ofPneumatic Rubber Tires

Green Tire Spraying Operations

Alternative Emission Reduction Systems

Emission Testing

Compliance Dates (Repealed)

Compliance Plan (Repealed)

SUBPART T: PHARMACEUTICAL MANUFACTURING

Applicability

Control ofReactors, Distillation Units, Crystallizers, Centrifuges and Vacuum

Dryers

Control ofAir Dryers, Production Equipment Exhaust Systems and Filters

Material Storage and Transfer

In-Process Tanks

Leaks

Other Emission Units

Testing

Monitoring for Air Pollution Control Equipment

Recordkeeping for Air Pollution Control Equipment
Section

219,500

219,501

219,502

219,503

219,504

219,505

219.506

219,520

219,521

219,522

219,523

219,524

219,525

219,526

219,527

Section

2]9.541

Section

219.561

219.562

219.563

Section

219.581

219.582

219.583

219.584

219.585

219.586

Section

274

SUBPART V: BATCH OPERATIONS AND AIR OXIDATION PROCESSES

Applicability for Batch Operations

Control Requirements for Batch Operations

Determination of Uncontrolled Total Annual Mass Emissions and Actual

Weighted Average Flow Rate Values for Batch Operations

Performance and Testing Requirements for Batch Operations

Monitoring Requirements for Batch Operations

Reporting and Recordkeeping for Batch Operations

Compliance Date

Emission Limitations for Air Oxidation Processes

Definitions (Repealed)

Savings Clause

Compliance

Determination ofApplicability

Emission Limitations for Air Oxidation Processes (Renumbered)

Testing and Monitoring

Compliance Date (Repealed)

SUBPAR] W: AGRICULTURE

Pesticide Exception

SUBPART X: CONSTRUCTION

Architectural Coatings

Paving Operations

Cutback Asphalt

SUBPART Y: GASOLINE DISTRIBUTION

Bulk Gasoline Plants

Bulk Gasoline Terminals

Gasoline Dispensing Operations - Storage Tank Filling Operations

Gasoline Delivery Vessels

Gasoline Volatility Standards

Gasoline Dispensing Operations - Motor Vehicle Fueling Operations (Repealed)

SUBPART Z: DRY CLEANERS
219.601

219.602

219.603

219.604

219.605

219.606

219.607

219.608

219.609

219.610

219.611

219.612

219.613

Section

219.620

219.621

219.623

219.624

219.625

219.626

219.628

219.630

219.636

219.637

Section

219.640

219.642

219.644

Section

219.720

219.722

219.726

219.727

219.728

219.729

219.730

275

Perchloroethylene Dry Cleaners (Repealed)

Exemptions (Repealed)

Leaks (Repealed)

Compliance Dates (Repealed)

Compliance Plan (Repealed)

Exception to Compliance Plan (Repealed)

Standards for Petroleum Solvent Dry Cleaners

Operating Practices for Petroleum Solvent Dry Cleaners

Program for Inspection and Repair of Leaks

Testing and Monitoring

Exemption for Petroleum Solvent Dry Cleaners

Compliance Dates (Repealed)

Compliance Plan (Repealed)

SUBPART AA: PAINT AND INK MANUFACTURING

Applicability

Exemption for Waterbase Material and Heatset-Offset Ink

Permit Conditions

Open-Top Mills, Tanks, Vats or Vessels

Grinding Mills

Storage Tanks

Leaks

Clean Up

Compliance Schedule

Recordkeeping and Reporting

SUBPART BB: POLYSTYRENE PLANTS

Applicability

Emissions Limitation at Polystyrene Plants

Emissions Testing

SUBPART FF: BAKERY OVENS

Applicability (Repealed)

Control Requirements (Repealed)

Testing (Repealed)

Monitoring (Repealed)

Recordkeeping and Reporting (Repealed)

Compliance Date (Repealed)

Certification (Repealed)
Section

219.760

219.762

219.764

219.766

219.768

219770

Section

219.780

219.782

219.784

219.786

219.787

219.788

219.789

219.790

219.791

219.792

219.875

219.877

219.879

219.881

219.883

219.886

Section

219.890

219.891

2J 9.892

219.894

Section

219.900

219.901

219.902

276

SUBPART GG: MARINE TERMINALS

Applicability

Control Requirements

Compliance Certification

Leaks

Testing and Monitoring

Recordkeeping and Reporting

SUBPART HH:MOTOR VEHICLE REFINISHING

Emission Limitations

Alternative Control Requirements

Equipment Specifications

Surface Preparation Materials

Work Practices

Testing

Monitoring and Recordkeeping for Control Devices

General Recordkeeping and Reporting (Repealed)

Compliance Date

Registration

Applicability of Subpart BB (Renumbered)

Em issions Limitation at Polystyrene Plants (Renumbered)

Compliance Date (Repealed)

Compliance Plan (Repealed)

Special Requirements for Compliance Plan (Repealed)

Emissions Testing (Renumbered)

SUBPART II: FIBERGLASS BOAT MANUFACTURING MATERIALS

Applicability

Emission Limitations and Control Requirements

Testing and Monitoring Requirements

Recordkeeping and Reporting Requirements

SUBPART JJ: MISCELLANEOUS INDUSTRIAL ADHESIVES

Applicability

Emission Limitations and Control Requirements

Testing Requirements
219.903

2]9.904

Seetion

219.920

219.923

219.926

219.927

219.928

Seetion

219.940

219.943

219.946

219.947

219.948

Seetion

219.960

219.963

219.966

219.967

219.968

Seetion

219.980

219.983

219.986

219.987

219.988

Seetion

277

Monitoring Requirements

Reeordkeeping and Reporting Requirements

SUBPART PP: MISCELLANEOUS FABRICATED PRODUCT

MANUFACTURING PROCESSES

Applieability

Permit Conditions

Control Requirements

Compliance Sehedule

Testing

SUBPART QQ: MISCELLANEOUS FORMULATION

MANUFACTURING PROCESSES

Applieability

Permit Conditions

Control Requirements

Complianee Sehedule

Testing

SUBPART RR: MISCELLANEOUS ORGANIC CHEMICAL

MANUFACTURING PROCESSES

Applieability

Permit Conditions

Control Requirements

Complianee Sehedule

Testing

SUBPART IT: OTHER EMISSION UNITS

Applicability

Permit Conditions

Control Requirements

Complianee Sehedule

Testing

SUBPART UU: RECORDKEEPING AND REPORTING
219.990

219.991

Exempt Emission Units

Subject Emission Units

278

219.APPENDIX A

219.APPENDIX B

219.APPENDIX C

219.APPENDIX D

219.APPENDIX E

219.APPENDIX G

219.APPENDIX H

List ofChemicals Defining Synthetic Organic Chemical and Polymer

Manufacturing

VOM Measurement Techniques for Capture Efficiency (Repealed)

Reference Methods and Procedures

Coefficients for the Total Resource Effectiveness Index (TRE) Equation

List of Affected Marine Terminals

TRE Index Measurements for SOCMI Reactors and Distillation Units

Baseline VOM Content Limitations for Subpart F, Section 219.212 CrossLine Averaging

AUTHORITY: Implementing Section 10 and authorized by Sections 27, 28 and 28.5 ofthe

Environmental Protection Act [415 ILCS 51I0, 27, 28 and 28.5].

SOURCE: Adopted in R91-8 at 15111. Reg. J2491, effective August 16, J991; amended in R91-

24 at 16 III. Reg. 13597, effective August 24, 1992; amended in R91-30 at 16 III. Reg. 13883,

effective August 24, 1992; emergency amendment in R93-12 at 17 Ill. Reg. 8295, effective May

24, 1993, for a maximum ofl50 days; amended in R93-9 at ]7 III. Reg. 16918, effective

September 27, 1993 and October 2], 1993; amended in R93-28 at 18 III. Reg. 4242, effective

March 3,1994; amended in R94-12 at 18111. Reg. 14987, effective September 21, 1994;

amended in R94-15 at 18 III. Reg. 16415, effective October 25, 1994; amended in R94-16 at 18

III. Reg. 16980, effective November 15, 1994; emergency amendment in R95-1 0 at 19 III. Reg.

3059, effective February 28, 1995, for a maximum of 150 days; amended in R94-21, R94-3 I and

R94-32 at 19 Ill. Reg. 6958, effective May 9, 1995; amended in R94-33 at 19 III. Reg. 7385,

effective May 22, 1995; amended in R96-2 at 20 III. Reg. 3848, effective February 15, 1996;

amended in R96-13 at 20 111. Reg. 14462, effective October 28, 1996; amended in R97-24 at 21

III. Reg. 7721, effective June 9,1997; amended in R97-31 at 22111. Reg. 3517, effective

February 2, 1998; amended in R04-12/20 at 30 III. Reg. 9799, effective May 15, 2006; amended

in R06-21 at 31 III. Reg. 71 10, effective April 30, 2007; amended in RI 0-1 0 at 34111. Reg.5392.

clfe>:.tive March 23. 2m 0: amended in R10-8 at 34 III. Reg. 9253. effective June 25 2010;

amended in RI 0-20 at 34 III. Reg. , effective _

SUBPART A: GENERAL PROVISIONS

Section 219.105 Test Methods and Procedures

a) Coatings, Inks and Fountain Solutions

The following test methods and procedures shall be used to determine compliance

of as applied coatings, inks, and fountain solutions with the limitations set forth in

this Part.

1) Sampling: Samples collected for analyses shall be one-liter taken into a

one-liter container at a location and time such that the sample will be
279

representative ofthe coating as applied (i.e., the sample shall include any

dilution solvent or other YOM added during the manufacturing process).

The container must be tightly sealed immediately after the sample is taken.

Any solvent or other YOM added after the sample is taken must be

measured and accounted for in the calculations in subsection (a)(3) ofthis

Section. For multiple package coatings, separate samples of each

component shall be obtained. A mixed sample shall not be obtained as it

will cure in the container. Sampling procedures shall follow the

guidelines presented in:

A) ASTM D 3925-81 (1985) standard practice for sampling liquid

paints and related pigment coating. This practice is incorporated

by reference in Section 219.1 12 ofthis Part.

B) ASTM E 300-86 standard practice for sampling industrial

chemicals. This practice is incorporated by reference in Section

219.112 ofthis Part.

2) Analyses: The applicable analytical methods specified below shall be

used to determine the composition of coatings, inks, or fountain solutions

as applied.

A) Method 24 of40 eFR 60, Appendix A, incorporated by reference

in Section 219.112 ofthis Part, shall be used to determine the

YOM content and density of coatings. If it is demonstrated to the

satisfaction ofthe Agency and the USEPA that plant coating

formulation data are equivalent to Method 24 results, formulation

data may be used. In the event of any inconsistency between a

Method 24 test and a facility's formulation data, the Method 24 test

will govern.

B) Method 24A of40 eFR Part 60, Appendix A, incorporated by

reference in Section 219.1 12, shall be used to determine the YOM

content and density ofrotogravure printing inks and related

coatings. If it is demonstrated to the satisfaction ofthe Agency

and USEPA that the plant coating formulation data are equivalent

10 Method 24A results, formulation data may be used. In the event

of any inconsistency between a Method 24A test and formulation

data, the Method 24A test will govern.

C) The following ASTM methods are the analytical procedures for

determining YOM:

i) ASTM D 1475-85: Standard test method for density of

paint, varnish, lacquer and related products. This test
280

method is incorporated by reference in Section 219.112 of

this Part.

ii) ASTM D 2369-87: Standard test method for volatile

content of a coating. This test method is incorporated by

reference in Section 219.112 ofthis Part.

iii) ASTM D 3792-86: Standard test method for water content

ofwater-reducible paints by direct injection into a gas

chromatograph. This test method is incorporated by

reference in Section 219.112 ofthis Part.

iv) ASTM D 4017-81 (1987): Standard test method for water

content in paints and paint materials by the Karl Fischer

method. This test method is incorporated by reference in

Section 219.112 ofthis Part.

v) ASTM D 4457-85: Standard test method for determination

of dichloromethane and I, 1,1, trichloroethane in paints and

coatings by direct injection into a gas chromatograph. (The

procedure delineated above can be used to develop

protocols for any compounds specifically exempted from

the definition ofYOM.) This test method is incorporated by

reference in Section 219.112 ofthis Part.

vi) ASTM D 2697-86: Standard test method for volume nonvolatile matter in clear or pigmented coatings. This test

method is incorporated by reference in Section 219.112 of

this Part.

vii) ASTM D 3980-87: Standard practice for interlaboratory

testing of paint and related materials. This practice is

incorporated by reference in Section 219.II 2 ofthis Part.

viii) ASTM E 180-85: Standard practice for determining the

precision ofASTM methods for analysis of and testing of

industrial chemicals. This practice is incorporated by

reference in Section 219.112 ofthis Part.

ix) ASTM D 2372-85: Standard method ofseparation of

vehicle from solvent-reducible paints. This method is

incorporated by reference in Section 219.1 12 ofthis Part.

D) Use of an adaptation to any ofthe analytical methods specified in

subsections (a)(2)(A), (B), and (C) ofthis Section may not be used
281

unless approved by the Agency and USEPA. An owner or

operator must submit sufficient documentation for the Agency and

USEPA to find that the analytical methods specified in subsections

(a)(2)(A), (B), and (C) ofthis Section will yield inaccurate results

and that the proposed adaptation is appropriate.

3) Calculations: Calculations for determining the VOM content, water

content and the content of any compounds which are specifically

exempted from the definition ofVOM of coatings, inks and fountain

solutions as applied shall follow the guidance provided in the following

documents:

A) "A Guide for Surface Coating Calculation", EPA-340/1-86-016,

incorporated by reference in Section 219.1 12 ofthis Part.

B) "Procedures for Certifying Quantity of Volatile Organic

Compounds Emitted by Paint, Ink and Other Coatings" (revised

June 1986), EPA-450/3-84-0 19, incorporated by reference in

Section 219.112 ofthis Part.

C) "A Guide for Graphic Arts Calculations", August 1988, EPA340/1-88-003, incorporated by reference in Section 219.112 ofthis

Part.

b) Automobile or Light-Duty Truck Test Protocol

1) The protocol for testing, including determining the transfer efficiency, of

coating applicators, at primer surfacer operations and topcoat operations at

an automobile or light-duty truck assembly source shall follow the

procedures~f8€6~ure in the following:

Al Prior to May I, 2012~: "Protocol for Determining the Daily

Volatile Organic Compound Emission Rate of Automobile and

Light-Duty Truck Topcoat Operations" ("topcoat protocol"),

December 1988, EPA-450/3-88-018, incorporated by reference in

Section 219.112 ofthis Part.

ill On and after May I. 20J 2~: "Protocol for Determining the

Dailv Volatile Organic Compound Emission Rate of Automobile

and Light-Duty Truck Primer-Surfacer and Topcoat Operations"

(topcoat protocol), September 2008. EPA-453/R-08-002,

incorporated by reference in Section 219.112 ofthis Part.

2) Prior to testing pursuant to the applicable topcoat protocol, the owner or

operator of a coating operation subject to the topcoat or primer surfacer
282

limit in SectionSeetisAS 219.204(a)(I )(8),(2) SF 2J9.294 (a)(I )(C).

(a)(2)(8). (a)(2)(C). or (a)(2)(E)f'B shall submit a detailed testing proposal

specifying the method by which testing will be conducted and how

compliance will be demonstrated consistent with the applicable topcoat

protocol. The proposal shall include, at a minimum, a comprehensive plan

(including a rationale) for determining the transfer efficiency at each booth

through the use of in-plant or pilot testing, the selection of coatings to be

tested (for the purpose of determining transfer efficiency) including the

rationale for coating groupings, the method for determining the analytic

YOM content of as' applied coatings and the formulation solvent content

of as applied coatings, and a description ofthe records of coating YOM

content as applied and coating's usage thatwlH€flwill be kept to

demonstrate compliance. Upon approval ofthe proposal by the Agency

and USEPA, the compliance demonstration for a coating line may

proceed.

c) Capture System Efficiency Test Protocols

I) Applicability

The requirements ofsubsection (e)(2) ofthis Section shall apply to all

YOM emitting process emission units employing capture equipment (e.g.,

hoods, ducts), except those cases noted in this subsection (e)(I)~.

A) If an emission unit is equipped with (or uses) a permanent total

enclosure (PTE) that meets Agency and USEPA specifications,

and which directs all YOM to a control device, then the emission

unit is exempted from the requirements described in subsection

(c)(2) ofthis Section. The Agency and USEPA specifications to

determine whether a structure is considered a PTE are given in

Method 204 of Appendix M of 40 CFR 51, incorporated by

reference in Section 219.112 ofthis Part. In this instance, the

capture efficiency is assumed to bel 00 percent and the emission

unit is still required to measure control efficiency using appropriate

test methods as specified in subsection (d) ofthis Section.

B) If an emission unit is equipped with (or uses) a control device

designed to collect and recover YOM (e.g., carbon adsorber), an

explicit measurement of capture efficiency is not necessary

provided that the conditions given below are met. The overall

control ofthe system can be determined by directly comparing the

input liquid YOM to the recovered liquid YOM. The general

procedure for use in this situation is given in 40 CFR 60.433,

incorporated by reference in Section 219.112 ofthis Part, with the

following additional restrictions:
283

i) The source owner or operator shall obtain data each

operating day for the solvent usage and solvent recovery to

permit the determination ofthe solvent recovery efficiency

ofthe system each operating day using a 7-day rolling

period. The recovery efficiency for each operating day is

computed as the ratio ofthe total recovered solvent for that

day and the most recent prior 6 operating days to the total

solvent usage for the same 7-day period used for the

recovered solvent, rather than a 30-day weighted average as

given in 40 CFR 60.433 incorporated by reference in

Section 219.112 ofthis Part. This ratio shall be expressed

'as a percentage. The ratio shall be computed within 72

hours following each 7-day period. A source that believes

that the 7-day rolling period is not appropriate may use an

alternative multi-day rolling period not to exceed 30 days,

with the approval ofthe Agency and USEPA. In addition,

the criteria in subsection (c)(I)(B)(ii) or subsection

(c)(1)(B)(iii) below must be met.

ii) The solvent recovery system (i.e., capture and control

system) must be dedicated to a single coating line, printing

line, or other discrete activity that by itself is subject to an

applicable YOM emission standard, or

iii) If the solvent recovery system controls more than one

coating line, printing line or other discrete activity that by

itself is subject to an applicable YOM emission standard,

the overall control (i.e., the total recovered YOM divided

by the sum of liquid YOM input fTOm all lines and other

activities venting to the control system) must meet or

exceed the most stringent standard applicable to any line or

other discrete activity venting to the control system.

2) Capture Efficiency Protocols

The capture efficiency of an emission unit shall be measured using one of

the protocols given below. Appropriate test methods to be utilized in each

ofthe capture efficiency protocols are described in Appendix M of 40

CFR 51, incorporated by reference in Section 219.112 ofth is Part. Any

error margin associated with a test method or protocol may not be

incorporated into the results of a capture efficiency test. Ifthese

techniques are not suitable for a particular process, then an alternative

capture efficiency protocol may be used, pursuant to the provisions of

Section 219.108(b) ofthis Part.

A) Gas/gas method using temporary total enclosure (TIE). The
284

Agency and USEPA specifications to determine whether a

temporary enclosure is considered a TIE are given in Method 204

of Appendix M of 40 CFR 51, incorporated by reference in Section

219.112 ofthis Part. The capture efficiency equation to be used

for this protocol is:

CE= G...

Gil' +Fw

where:

CE capture efficiency, decimal fraction;

Gw = mass ofVOM captured and delivered to control device

using a TIE; .

Fw = mass of uncaptured YOM that escapes from a TIE.

Method 204B or 204C contained in Appendix M of 40 CFR J2aFt

51, incorporated by reference in Section 219.112 of this Part is

used to obtain Gw . Method 204D in Appendix M of40 CFR J2aFt

51, incorporated by reference in Section 219.112 ofthis Part is

used to obtain Fw.

B) Liquid/gas method using TIE. The Agency and USEPA

specifications to determine whether a temporary enclosure is

considered a TIE are given in Method 204 ofAppendix M of40

CFR 51, incorporated by reference in Section 219.112 ofthis Part.

The capture efficiency equation to be used for this protocol is:

CE = L-Fw

L

where:

CE = capture efficiency, decimal fraction;

L mass ofliquid YOM input to process emission unit;

Fw mass ofuncaptured YOM that escapes from a TTE.

Method 204A or 204F contained in Appendix M of 40 CFR J2aFt

51, incorporated by reference in Section 219.112 ofthis Part is

used to obtain L. Method 204 in Appendix M of 40 CFR J2aFt 51,
285

incorporated by reference in Section 219.112 ofthis Part is used to

obtain Fw •

C) Gas/gas method using the building or room (building or room

cnclosure), in which the affected coating line, printing line or other

emission unit is located, as the enclosure, as determined Qyffl

Method 204 of Appendix M of 40 CFR 51, incorporated by

reference in Section 219.112 ofthis Part and in which "Fn" and

"G" are measured while operating only the affected line or

emission unit. All fans and blowers in the building or room must

be operated as they would under normal production. The capture

efficiency equation to be used for this protocol is:

CE= G

G+FB

where:

CE = capture efficiency, decimal fraction;

G = mass ofYOM captured and delivered to control device;

Fn = mass of uncaptured YOM that escapes from building

enclosure.

Method 204B or 204C contained in Appendix M of40 CFR J2iIfl

51, incorporated by reference in Section 219.112 ofthis Part is

used to obtain G. Method 204E in Appendix M of 40 CFR J2iIfl51,

incorporated by reference in Section 219.112 ofthis Part is used to

obtain Fa.

D) Liquid/gas method using the building or room (building or room

enclosure), in which the affected coating line, printing line or other

cmission unit is located, as the enclosure as determined by Method

204 of Appendix M of 40 CFR 51, incorporated by reference in

Section 219.112 ofthis Part and in which "Fn" and "L" are

measured while operating only the affected line emission unit. All

fans and blowers in the building or room must be operated as they

would under normal production. The capture efficiency equation

to be used for this protocol is:

L-F CE= B

L

where:
286

CE ; capture efficiency, decimal fraction;

L ; mass of liquid YOM input to process emission unit;

Fa ; mass ofuncapturcd YOM that escapcs from building

enclosure.

Method 204A or 204F contained in Appendix M of 40 CFR J2aft

51, incorporated by reference in Section 219.1 12 ofthis Part is

used to obtain L. Method 204E in Appendix M of 40 CFR J2aft 5I,

incorporated by reference in Section 219.1 12 ofthis Part is used to

obtain Fa.

E) Mass balance using Data Quality Objective (DQO) or Lower

Confidence Limit (LCL) protocol. For a liquid/gas input where an

owner or operator is using the DQOILCL protocol and not using an

enclosure as described in Method 204 ofAppendix M of40 CFR

Jlafl51, incorporated by reference in Section 219. 112 ofthis Part,

the YOM content ofthe liquid input (L) must be determined using

Method 204A or 204F in Appendix M of 40 CFR 51, incorporated

by reference in Section 219.112 ofthis Part. The YOM content of

the captured gas stream (G) to the control device must be

determined using Method 204B or 204C in Appendix M of 40

CFR 5I, incorporated by reference in Section 219.112 ofthis Part.

The results of capture efficiency calculations (G/L) must satisfy

the DQO or LCL statistical analysis methodology as described in

Section 3 of USEPA's "Guidelines for Determining Capture

Efficiency," incorporated by reference at Section 219.112 ofthis

Part. Where capture efficiency testing is done to determine

emission reductions for the purpose of establishing emission

credits for offsets, shutdowns, and trading, the LCL protocol

cannot be used for these applications. In enforcement cases, the

LCL protocol cannot confirm non-compliance; capture efficiency

must be determined using a protocol under subsection (c)(2)(A),

(B), (C) or (D) ofthis Section, the DQO protocol of this subsection

(c)(2)(E), or an alternative protocol pursuant to Section 2 I9.1 08(b)

ofthis Part.

BOARD NOTE: Where LCL was used in testing emission units

that are the subject of later requests for establishing emission

credits for offsets, shutdowns, and trading, prior LCL results may

not be relied upon to determine the appropriate amount of credits.

Instead, to establish the appropriate amount of credits, additional

testing may be required that would satisfy the protocol of Section
287

219.105(c)(2)(A), (B), (C) or (D), the DQO protocol of Section

2 J9.1 05(c)(2)(E), or an alternative protocol pursuant to Section

219.1 08(b) ofthis Part.

3) Simultaneous testing ofmultiple lines or emission units with a common

control device. If an owner or operator has multiple lines sharing a

common control device, the capture efficiency ofthe lines may be tested

simultaneously, subject to the following provisions:

A) Multiple line testing must meet the criteria of Section 4 of

USEPA's "Guidelines for Determining Capture Efficiency,"

incorporated by reference at Section 219.112 ofthis Part;

B) The most stringent capture efficiency required for any individual

line or unit must be met by the aggregate oflines or units; and

C) Testing of all the lines of emission units must be perfonned with

the same capture efficiency test protocol.

4) Recordkeeping and Reporting

A) All owners or operators affected by this subsection must maintain a

copy ofthe capture efficiency protocol submitted to the Agency

and the USEPA on file. All results ofthe appropriate test methods

and capture efficiency protocols must be reported to the Agency

within sflHy-f601 days afterefthe test date. A copy ofthe results

must be kept on file with the source for a period oftfifee.f31 years.

B) If any changes are made to capture or control equipment, then the

source is required to notify the Agency and the USEPA ofthese

changes and a new test may be required by the Agency or the

USEPA.

C) The source must notify the Agency 30 days prior to performing any

capture efficiency or control test. At that time, the source must

notify the Agency which capture efficiency protocol and control

device test methods will be used. Notification ofthe actual date and

expected time oftesting must be submitted a minimum of 5

working days prior to the actual date ofthe test. The Agency may

at its discretion accept notification with shorter advance notice

provided that such arrangements do not interfere with the Agency's

ability to review the protocol and/or observe testing.

D) Sources utilizing a PTE must demonstrate that this enclosure meets

the requirement given in Method 204 in Appendix M of 40 CFR
288

~51, incorporated by reference in Section 219.112 ofthis Part,

for a PTE during any testing oftheir control device.

E) Sources uti lizing a TTE must demonstrate that their TIE meets the

requirements given in Method 204 in Appendix M or 40 CFR Fafl

5I,"incorporated by refercnce in Section 219.112 ofthis Part, for a

TIE during any testing oftheir control device. The source must

also provide documentation that the quality assurance criteria for a

TIE have been achieved.

F) Any source utilizing the DQO or LCL protocol must submit the

following information to the Agency with each test report:

i) A copy of all test methods, Quality Assurance/Quality

Control procedures, and calibration procedures to be used

from those described in Appendix M of40 CFR Fafl 51,

incorporated by reference in Section 219.112 ofthis Part;

ii) A table with information on each sample taken, including

the sample identification and the YOM content ofthe

sample;

iii) The quantity ofmaterial used for each test run;

iv) The quantity of captured YOM for each test run;

v) The capture efficiency calculations and results for each test

run;

vi) The DQO and/or LCL calculations and results; and

vii) The Quality Assurance/Quality Control results, including

how often the instruments were calibrated, the calibration

results, and the calibration gases used.

d) Control Device Efficiency Testing and Monitoring

I) The control device efficiency shall be detennined by simultaneously

measuring the inlet and outlet gas phase YOM concentrations and gas

volumetric flow rates in accordance with the gas phase test methods

specified in subsection (I) ofthis Section.

2) An owner or operator:

A) That uses an afterburner or carbon adsorber to comply with any
289

Section of Part 219 shall use Agency and USEPA approved

continuous monitoring equipment which is installed, calibrated,

maintained, and operated according to vendor specifications at all

times the control device is in use except as provided in subsection

(d)(3) ofthis Section. The continuous monitoring equipment must

monitor the following parameters:

i) For each afterburner which does not have a catalyst bed,

the combustion chamber temperature of each afterburner.

ii) For each afterburner which has a catalyst bed, commonly

known as a catalytic afterburner, the temperature rise

across each catalytic afterburner bed or YOM concentration

of exhaust.

iii) For each carbon adsorber, the YOM concentration of each

carbon adsorption bed exhaust or the exhaust ofthe bed

next in sequence to be desorbed.

B) Must install, calibrate, operate and maintain, in accordance with

mamlfacturer's specifications, a continuous recorder on the

temperature monitoring device, such as a strip chart, recorder or

computer, having an accuracy of± 1 percent ofthe temperature

measured, expressed in degrees Celsius or ± 0.5° C, whichever is

greater.

C) Of an automobile or light-duty truck primer surfacer operation or

topcoat operation subject to subsection (d)(2)(A)-abe¥e, shall keep

a separate record ofthe following data for the control devices,

unless alternative provisions are set forth in a permit pursuant to

Title Y ofthe Clean Air Act:

i) For thermal afterburners for which combustion chamber

temperature is monitored, all 3-hour periods of operation in

which the average combustion temperature was more than

28° C (500 F) below the average combustion temperature

measured during the most recent performance test that

demonstrated that the operation was in compliance.

ii) For catalytic afterburners for which temperature rise is

monitored, all 3-hour periods of operation in which the

average gas temperature before the catalyst bed is more

than 28° C (500 F) below the average gas temperature

immediately before the catalyst bed measured during the

most recent performance test that demonstrated that the
290

operation was in compliance.

iii) For catalytic afterburners and carbon adsorbers for which

YOM concentration is monitored, all 3-hour periods of

operation during which the average YOM concentration or

the reading of organics in the exhaust gases is more than 20

percent greater than the average exhaust gas concentration

or reading measured by the organic monitoring device

during the most recent determination ofthe recovery

efficiency of a carbon adsorber or performance test for a

catalytic afterburner, which determination or test that

demonstrated that the operation was in compliance.

3) An owner or operator that uses a carbon adsorber to comply with Section

219.401 ofthis Part may operate the adsorber during periods of

monitoring equipment malfunction, provided that:

A) The owner or operator notifies in writing the Agency and USEPA,

within 10 days after the conclusion of any 72 hour period during

which the adsorber is operated and the associated monitoring

equipment is not operational, ofsuch monitoring equipment failure

and provides the duration ofthe malfunction, a description of the

repairs made to the equipment, and the total to date of all hours in

the calendar year during which the adsorber was operated and the

associated monitoring equipment was not operational;

B) During such period of malfunction the adsorber is operated using

timed sequences as the basis for periodic regeneration ofthe

adsorber;

C) The period ofsuch adsorber operation does not exceed 360 hours

in any calendar year without the approval ofthe Agency and

USEPA; and

D) The total ofall hours in the calendar year during which the

adsorber was operated and the associated monitoring equipment

was not operational shall be reported, in writing, to the Agency and

USEPA by January 31" ofthe following calendar year.

e) Overall Efficiency

1) The overall efficiency ofthe emission control system shall be determined

as the product ofthe capture system efficiency and the control device

efficiency or by the liquid/liquid test protocol as specified in 40 CFR

60.433, incorporated by reference in Section 219.112 ofthis Part, (and
291

revised by subsection (c)(I)(B) of this Section) for each solvent recovery

system. In those cases in which the overall efficiency is being determined

for an entire line, the capture efficiency used to calculate the product of

the capture and control efficiency is the total capture efficiency over the

entire line.

2) For coating lines which are both chosen by the owner or operator to

comply with Section 219.207(a), (d), (e), (I), or (g) ofthis Part by the

alternative in Section 219.207(b)(2) ofthis Part and meet the criteria

allowing them to comply with Section 219.207 instead ofSection 219.204

ofthis Part, the overall efficiency ofthe capture system and control

device, as determined by the test methods and procedures specified in

subsections (c), (d) and (e)(I) ofthis Section, shall be no less than the

equivalent overall efficiency which shall be calculated by the following

equation:

E=VOMa -VOM'xl00

VOMa

where:

E Equivalent overall efficiency ofthe capture system

and control device as a percentage;

YOM. Actual YOM content of a coating, or the dailyweighted average YOM content oftwo or more

coatings (if more than one coating is used), as

applied to the subject coating line as determined by

the applicable test methods and procedures

specified in subsection (a)(4)(i) ofthis Part in units

of kg YOMIl (Ib YOM/gal) of ccating solids as

applied;

YOMj = The YOM emission limit specified in Sections

219.204 or 219.205 ofthis Part in units of kg

YOM/I (lb YOM/gal) of coating solids as applied.

I) Yolatile Organic Material Gas Phase Source Test Methods

The methods in 40 CFR 60, Appendix A, incorporated by reference in Section

219.112 of this Part delineated below shall be used to determine control device

efficiencies.

1) 40 CFR 60, Appendix A, Method 18, 25 or 25A, incorporated by

reference in Section 219.112 ofthis Part as appropriate to the conditions at

the site, shall be used to determine YOM concentration. Method selection
292

shall be based on consideration of the diversity of organic species present

and their total concentration and on consideration ofthe potential presence

ofinterfering gases. Except as indicated in subsections (f)(I)(A) and (B)

below, the test shall consist ofthree separate runs, each lasting a minimum

of60 min, unless the Agency and the USEPA determine that process

variables dictate shorter sampling times.

A) When the method is to be used to determine the efficiency of a

carbon adsorption system with a common exhaust stack for all the

individual adsorber vessels, the test shall consist ofthree separate

runs, each coinciding with one or more complete sequences

through the adsorption cycles of all the individual adsorber vessels.

B) When the method is to be used to determine the efficiency of a

carbon adsorption system with individual exhaust stacks for each

adsorber vessel, each adsorber vessel shall be tested individually.

The test for each adsorber vessel shall consist ofthree separate

runs. Each run shall coincide with one or more complete

adsorption cycles.

2) 40 CFR PaH 60, Appendix A, Method I or lA, incorporated by reference

in Section 219.1 12 ofthis Part, shall be used for sample and velocity

traverses.

3) 40 CFR PaH 60, Appendix A, Method 2, 2A, 2C or 20, incorporated by

reference in Section 219.112 ofthis Part, shall be used for velocity and

volumetric flow rates.

4) 40 CFR PaH 60, Appendix A, Method 3, incorporated by reference in

Section 219.1 12 ofthis Part, shall be used for gas analysis.

5) 40 CFR PaH 60, Appendix A, Method 4, incorporated by reference in

Section 219.1 12 ofthis Part, shall be used for stack gas moisture.

6) 40 CFR PaH 60, Appendix A, Methods 2, 2A, 2C, 20, 3 and 4,

incorporated by reference in Section 219.1 ]2 of this Part, shall be

performed, as applicable, at least twice during each test run.

7) Use of an adaptation to any ofthe test methods specified in subsections

(f)(I), (2), (3), (4), (5) and (6) ofthis Section may not be used unless

approved by the Agency and the USEPA on a case by case basis. An

owner or operator must submit sufficient documentation for the Agency

and the USEPA to find that the test methods specified in subsections

(f)(I), (2), (3), (4), (5) and (6) ofthis Section will yield inaccurate results

and that the proposed adaptation is appropriate.
293

g) Leak Detection Methods for Volatile Organic Material

Owners or operators required by this Part to carry out a leak detection monitoring

program shall comply with the following requirements:

I) Leak Detection Monitoring

A) Monitoring shall comply with 40 CFR 60, Appendix A, Method

21, incorporated by reference in Section 2 I 9.112 ofthis Part.

B) The detection instrument shall meet the performance criteria of

Method 21.

C) The instrument shall be calibrated before use on each day ofits use

by the methods specified in Method 21.

D) Calibration gases shall be:

i) Zero air (less than 10 ppm of hydrocarbon in air); and

ii) A mixture of methane or n-hexane and air at a

concentration of approximately, but no less than, 10,000

ppm methane or n-hexane.

E) The instrument probe shall be traversed around all potential leak

interfaces as close to the interface as possible as described in

Method 21.

2) When equipment is tested for compliance with no detectable emissions as

required, the test shall comply with the following requirements:

A) The requirements ofsubsections (g)(1 )(A) through (g)(1 )(E) ofthis

Section abe¥e shall apply.

B) The background level shall be determined as set forth in Method

21.

3) Leak detection tests shall be performed consistent with:

A) "APTI Course SI 417 controlling Volatile Organic Compound

Emissions from Leaking Process Equipment", EPA-4S0/2-82-01 5,

incorporated by reference in Section 219.1 12 ofthis Part.

B) "Portable Instrument User's Manual for Monitoring VOM

Sources", EPA-340/1-86-01 5, incorporated by reference in Section
294

219.112 ofthis Part.

C) "Protocols for Generating Unit-Specific Emission Estimates for

Equipment Leaks ofVOM and VHAP", EPA-450/3-88-010,

incorporated by reference in Section 219.112 ofthis Part.

D) "Petrolcum Refinery Enforcement Manual", EPA-340/l-80-008,

incorporated by reference in Section 219.112 ofthis Part.

h) Bulk Gasoline Delivery System Test Protocol

I) The method for determining the emissions of gasoline from a vapor

recovery system are delineated in 40 CFR 60, Subpart XX, Section

60.503, incorporated by reference in Section 219.112 ofthis Part.

2) Other tests shall be performed consistent with:

A) "Inspection Manual for Control ofVolatile Organic Emissions

from Gasoline Marketing Operations: Appendix 0", EPA-340/1-

80-012, incorporated by reference in Section 219.1 12 ofthis Part.

B) "Control ofHydrocarbons from Tank Truck Gasoline Loading

Terminals: Appendix A", EPA-450/2-77-026, incorporated by

reference in Section 219.112 ofthis Part.

i) Notwithstanding other requirements ofthis Part, upon request ofthe Agency

where it is necessary to demonstrate compliance, an owner or operator of an

emission unit which is subject to this Part shall, at his own expense, conduct tests

in accordance with the applicable test methods and procedures specific in this

Part. Nothing in this Section shall limit the authority ofthe USEPA pursuant to

the Clean Air Act, as amended, to require testing.

j) Stage II Gasoline Vapor Recovery Test Methods

The methods for determining the acceptable performance of Stage II Gasoline

Vapor Recovery System are delineated in "Technical Guidance-Stage II Vapor

Recovery Systems for Control ofVehicle Refueling Emissions at Gasoline

Dispensing Facilities," found at EPA 450/3-91-022b and incorporated by

reference in Section 219.112 ofthis Part. Specifically, the test methods are as

follows:

I) Dynamic Backpressure Test is a test procedure used to determine the

pressure drop (flow resistance) through balance vapor collection and

control systems (including nozzlcs, vapor hoses, swivels, dispenser piping

and underground piping) at prescribed flow rates.
295

2) Pressure Decay/Leak Test is a test proccdure used to quantify the vapor

tightness of a vapor collection and control system installcd at gasol inc

dispensing facilities.

3) Liquid Blockage Test is a tcst proccdurc used to detect low points in any

vapor collcction and control system where condensate may accumulatc.

(Source: Amended at 34 Ill. Reg. , effective ----')

Section 219.106 Compliance Dates

a) Except as providcd in subsectionsslIBseetioR (b) orllOO (c), compliance with the

requirements ofthis Part is required by May 15, 1992, consistcnt with the

provisions of Section 219.103 ofthis Part.

b) As this Part is amended from time to time, compliance dates included in thc

specific Subparts supersede the requirements ofthis Section except as limited by

Section 219.101(b) ofthis Subpart.

c) Any owner or operator of a source subject to the requirements of Section

219.204(c)(2), 219.204(g)(2), or 2 J9.204(h)(2) ofthis Part shall comply with the

applicable requirements in the applicable subsection, as well as all applicable

requirements in Sections 219.205 through 219.214 and 219.218, by May 1, 2011.

d) Any owner or operator of a source subject to the requirements of Section

219.204(0) ofthis Part shall comply with the requirements in Section 219.204(0),

as well as all applicable requirements in Section 219.205 through 219.211,

219.214, and 219.217, by August I, 2010.

W Any owner or operator of a source subject to the requirements of Section

219.204(a)(2) or 219.204(q) ofthis Part shall comply with the applicable

requirements in those Sections, as well as all applicable requirements in Sections

219,205 through 219,214 and 219,219, by May I, 2012~.

(Source: Amended at 34 Ill. Reg. , effective -')

Section 219.112 Incorporations by Reference

The following materials are incorporated by reference and do not contain any subsequent

additions or amendments:

a) American Society for Testing and Materials, 100 Barr Harbor Drive, West

Conshohocken, PA 19428-9555

1) ASTM D 2879-86
296

2) ASTM D 323-82

3) ASTM D 86-82

4) ASTM D 369-69 (1971)

5) ASTM D 396-69

6) ASTMD2880-7!

. 7) ASTM D 975-68

8) ASTM D 3925-81 (1985)

9) ASTM E 300-86

10) ASTM D 1475-85

II) ASTM D 2369-87

12) ASTM D 3792-86

13) ASTM D 4017-81 (1987)

14) ASTM D 4457-85

15) ASTM D 2697-86

16) ASTM D 3980-87

17) ASTM E 180-85

18) ASTM D 2372-85

19) ASTM D97-66

20) ASTM E 168-87 (1977)

21) ASTM E 169-87

22) ASTM E 260-91

23) ASTM D 2504-83
297

24) ASTM D 2382-83

25) ASTM D 323-82 (approved 1982)

b) Standard Industrial Classification Manual, published by Executive Office ofthe

President, Office ofManagement and Budget, Washington, D.C., 1987.

c) Amcrican Petroleum Institute Bulletin 2517, "Evaporation Loss From Floating

Roof Tanks", Second ed., February 1980.

d) 40 CFR 60 (July 1,1991).

e) 40 CFR 61 (July 1, 1991).

f) 40 CFR 50 (July 1, 1991).

g) 40 CFR 5I (July 1, 1991) and 40 CFR J!aFt 51, Appendix M, Methods 204-204F

(July 1, 1999).

h) 40 CFR J!aFt 52 (July I, 1991).

i) 40 CFR Pilfl 80 (July 1, 1991) and 40 CFR Pilfl80, Appendixes D, E, and F (July

1,1993).

j) "A Guide for Surface Coating Calculation", July 1986, United States

Environmental Protection Agency, Washington, D.C., EPA-340/I-86-016.

k) "Procedures for Certifying Quantity of Volatile Organic Compounds Emitted by

Paint, Ink and Other Coating", (revised June 1986), United States Environmental

Protection Agency, Washington D.C., EPA-450/3-84-0I9.

I) "A Guide for Graphic Arts Calculations", August 1988, United States

Environmental Protection Agency, Washington D.C., EPA-340/1-88-003.

m) "Protocol for Determining the Daily Volatile Organic Compound Emission Rate

of Automobile and Light-Duty Truck Topcoat Operations", December 1988,

United States Environmental Protection Agency, Washington D.C., EPA-450/3-

88-018.

n) "Control of Volatile Organic Emissions from Manufacturing of Synthesized

Pharmaceutical Products", December 1978, United States Environmental

Protection Agency, Washington, D.C., EPA-450/2-78-029.

0) "Control of Volatile Organic Compound Leaks from Gasoline Tank Trucks and

Vapor Collection Systems", December 1978, Appendix B, United States
298

Environmental Protection Agency, Washington, D.C., EPA-450/2-78-051.

p) "Control of Volatile Organic Compound Emissions from Large Petroleum Dry

Cleaners", September 1982, United States Environmental Protection Agency,

Washington, D.C., EPA-450/3-82-009.

q) "APT! Course S1417 Controlling Volatile Organic Compound Emissions from

Leaking Process Equipment", 1982, United States Environmental Protection

Agency, Washington, D.C., EPA-450/2-82-015.

r) "Portable Instrument User's Manual for Monitoring YOM Sources", June 1986,

United States Environmental Protection Agency, Washington, D.C., EPA-340/l86-015.

s) "Protocols for Generating Unit-Specific Emission Estimates for Equipment Leaks

ofVOM and VHAP", October 1988, United States Environmental Protection

Agency, Washington, D.C., EPA-450/3-88-01 o.

t) "Petroleum Refinery Enforcement Manual", March 1980, United States

Environmental Protection Agency, Washington, D.C., EPA-340/l-80-008.

u) "Inspection Manual for Control of Volatile Organic Emissions from Gasoline

Marketing Operations: Appendix D", 1980, United States Environmental

Protection Agency, Washington, D.C., EPA-340/l-80-012.

v) "Control ofHydrocarbol\s from Tank Truck Gasoline Loading Terminals:

Appendix A", December 1977, United States Environmental Protection Agency,

Washington, D.C., EPA-450/2-77-026.

w) "Technical Guidance-Stage 11 Vapor Recovery Systemsfor Control ofVehiele

Refucling Emissions at Gasoline Dispensing Facilities", November 1991, United

States Environmental Protection Agency, Washington, D.C., EPA-450/3-91-022b.

x) California Air Resources Board, Compliance Division. Compliance Assistance

Program: Gasoline Marketing and Distribution: Gasoline Facilities Phase I & II

(October J988, rev. November 1993) (CARB Manual).

y) "Guidelines for Determining Capture Efficiency,"~ January 1995, Office of Air

Quality Planning and Standards, United States Environmental Protection Agency,

Research Triangle Park, NC.

z) Memorandum "Revised Capture Efficiency Guidance for Control ofVolatile

Organic Compound Emissions,"~ Februaryl995, John S. Seitz, Director, Office of

Air Quality Planning and Standards, United States Environmental Protection

Agency.
299

!!ill "Protocol for Dctcrmining the Daily Yolatile Organic Compound Emission Ratc

of Automobile and Light-Duty Truck Primer-Surfacer and Topcoat Operations",

September 200S, United States Environmental Protection Agency, Washington,

D.C., EPA-453/R-OS-002.

QQ} 40 CFR 63 Subpart PPPP, Appendix A (200S).

ill 46 CFR Subchapter 0 (2007).

Ml 46 CFR Subchapter T (200S).

(Source: Amended at 34 III. Reg. , effective ----')

SUBPART F: COATING OPERATIONS

Section 219,204 Emission Limitations

Except as provided in Sections 219.205, 219.207, 219.20S, 219.212, 219.215 and 219.216 ofthis

Subpart, no owner or operator of a coating line shall apply at any time any coating in which the

YOM content exceeds the following emission limitations for the specified coating. Except as

otherwise provided in subsections@l,(c), (g), (h),li1 (I), ill1-aml (0), and (9) ofthis Section,

compliance with the emission limitations marked with an asterisk in this Section is required on

and after March 15, 1996, and compliancc with emission limitations not marked with an asterisk

is required until March 15, 1996. The following emission limitations are expressed in units of

YOM per volume of coating (minus water and any compounds which are specifically exempted

from the dcfinition of YOM) as applied at each coating applicator, except where noted.

Compounds which are specifically exemptcd from the definition of YOM should be treated as

water for the purpose of calculating the "less water" part ofthe coating composition. Compliance

with this Subpart must be demonstrated through the applicable coating analysis test methods and

procedures specified in Section 219.105(a) ofthis Part and the recordkeeping and reporting

requirements specified in Section 219.211 (c) ofthis Subpart except where noted. (Note: The

equation presented in Section 219.206 ofthis Part shall be used to calculate emission limitations

for determining compliance by add-on controls, credits for transfer efficiency, cmissions trades

and cross-line averaging.) The emission limitations are as follows:

a) Automobilc or Light-Duty Truck Coating

1.1 Prior to May I, 20 J2~:

A+) Prime coat

~~) Primer surface coat

kg/I

0.14

0.14*

LSI

LSI*

lb/gal

(1.2)

(1.2)*

(15.1)

(15.1)*
300

BOARD NOTE:fNBte; The primer surface coat limitation is in units of kg

(lbs) ofVOM per 1(gal) of coating solids deposited. Compliance with the

limitation shall be based on the daily-weighted average from an entire

primer surface operation. Compliance shall be demonstrated in

accordance with the topcoat protocol referenced in Section

2] 9.1 05(b)L!.}(A} and the recordkeeping and reporting requirements

specified in Section 2] 9.211 (t). Testing to demonstrate compliance shall

be performed in accordance with the topcoat protocol and a detailed

testing proposal approved by the Agency and USEPA specifying the

method of demonstrating compliance with the protocol. Section 2] 9.205

does not apply to the primer surface limitation.j

~~) Topcoat kg/I

1.8 ]

1.81*

Ib/gal

(15.])

(15.1)*

BOARD NOTE:fNBte; The topcoat limitation is in units of kg (lbs) of

YOM per I (gal) of coating solids deposited. Compliance with the

limitation shall.be based on the daily-weighted average from an entire

topcoat operation. Compliance shall be demonstrated in accordance with

the topcoat protocol referenced in Section 219.1 05(b)L!.}(A} ofthis Part

and the record keeping and reporting requirements specified in Section

2]9.21 ](t). Testing to demonstrate compliance shall be performed in

accordance with the· topcoat protocol and a detailed testing proposal

approved by the Agency and USEPA specifying the method of

demonstrating compliance with the protocol. Section 219.205 ofthis Part

does not apply to the topcoat limitation.j

04) Final repair coat kg/I

0.58

0.58*

Ib/gal

(4.8)

(4.8)*

n On and after May], 20 12~, subject automobile and light-duty truck

coating lines shall comply with the following limitations. These

lim itations shall not apply to materials supplied in containers with a net

volume of 0.47 liters 06 oz) or less, or a net weight of 0.45 kg (I ]b) or

less:

!ll Eleetrodeposition primer (EDP) operations. For purposes ofthis

subsection (a)(2)(A), "electrodeposition" means a water-borne dip

coating process in which opposite electrical charges are applied to

the substrate and the coating. The coating is attracted to the

substrate due to the electrochemical potential difference that is

created.
il

301

When solids turnover ratio

.cRT) is greater than or equal to

0.160

When RT is greater than or

equal to 0.040 and less than

0.160

kgYOMII

coating

solids

applied

0.084 x

350°160-\

Ib YOM/gal

coating solids

applied

(0.084 x

350°160-\

x 8.34)

ill Primer surfacer operations

il YOM content limitation

kg YOM/I

coating

solids

deposited

Ib YOM/gal

coating solids

deposited

ill Compliance with the limitation set forth in subsection

(a)(2)(B)(i) shall be based on the daily-weighted average from

an entire primer surfacer operation. Compliance shall be

demonstrated in accordance with the topcoat protocol

referenced in Section 219.1 05(b)(])(B) and the recordkeeping

and reporting requirements specified in Section 219.211 CD.

Testing to demonstrate compliance shall be performed in

accordance with the topcoat protocol and a detailed testing

proposal approved by the Agency and USEPA specifying the

method of demonstrating compl iance with the protocol.

Section 219.205 does not apply to the primer surfacer

limitation.

g Topcoat operations

il YOM content limitation

kg YOM/I

coating

solids

deposited

lb YOM/gal

coating solids

deposited

ill Compliance with the limitation set forth in subsection

(a)(2)(C)(i) shall be based on the daily-weighted average from
302

an entire topcoat operation. Compliance shall be

demonstrated in accordancc with the topcoat protocol

referenced in Section 219.1 05(b)(] )(8) and the record keeping

and reporting requirements specified in Section 219.211(0.

Testing to demonstrate compliance shall be performed in

accordance with the topcoat protocol and a detailed testing

proposal approved by the Agency and USEPA specifying the

method of demonstrating compliance with the protocol.

Section 219.205 does not apply to the topcoat limitation.

ill Combined primer surfacer and

topcoat operations

j} YOM content limitation

kg YOM/l

coating

solids

deposited

IbYOMlgal

coating solids

deposited

ill Compliance with the limitation set forth in subsection

(a)(2)(D)(i) shall be based on the daily-weighted average from

the combined primer surfacer and topcoat operations.

Compliance shall be demonstrated in accordance with the

topcoat protocol referenced in Section 219.105(b)(])!B) and

the recordkeeping and reporting requirements specified in

Section 219.21110. Testing to demonstrate compliance shall

be performed in accordance with the topcoat protocol and a

detailed testing proposal approved by the Agency and USEPA

specifying the method of demonstrating compliance with the

protocol. Section 219.205 does not apply to the combined

primer surfacer and topcoat limitation.

ill Final repair coat operations

j} YOM content limitation

hgil

coatings

Ib/gal

coatings

ill Compliance with the final repair operations limitation set

forth in subsection (a)(2)(E)(i) shall be on an occurrenceweighted average basis. calculated in accordance with the

equation below. in which c1car coatings shall have a

weighting factor of 2 and all other coatings shall have a

weighting factor of I.
n+2

303

n

2VOM" + 'I,vOM,

VOM i=! . ,,,' =

where:

VOMto= Total YOM content of all coatings, as applied, on an

occurrencc weighted average basis. and used to determine

compliance with this subsection (a)(2)(E).

I Subscript denoting a specific coating applied.

!! Total number of coatings applied in the final repair

operation. other than clear coatings.

VOMcc :: The YOM content, as applied. ofthe clear coat used in

the final repair operation.

YOM; = The YOM content ofeach coating used in the final repair

operation, as applied, other than clear coatings.

D Miscellaneous Materials. For reactive adhesives subject to this

subsection (a)(2)(F), compliance shall be demonstrated in

accordance with the methods and procedures set forth in Appendix

A to Subpart PPPP of 40 CFR 63, incorporated by reference in

Section 219.112 ofthis Part.

kgL[ Ib/gal

j} Glass bonding primer 0.90 Q.ill

ill Adhesive 0.25 (2.09)

!ill Cavity wax 0.65 (5.42)

jy} Trunk sealer 0.65 (5.42)

y} Deadener 0.65 (5.42)

yj} Gasket/gasket sealing 0.20 (Lffi

material

vii) Underbody coating 0.65 (5.42)
304

viii) Trunk interior coating 0.65 (5.42)

ill Bedliner 0.20 (L@

.&! Weatherstrip adhesive 0.75 (6.26)

.&1 Lubricating 0.70 (5.84)

wax/compound

b) Can Coating kg/I Ib/gal

I) Sheet basecoat and overvarnish

A) Sheet basecoat 0.34 (2.8)

0.26' (2.2)*

B) Overvarnish 0.34 (2.8)

0.34 (2.8)'

2) Exterior basecoat and overvarnish 0.34 (2.8)

0.25' (2.1 )*

3) Interior body spray coat

A) Two piece 0.51 (4.2)

0.44* (3.7)'

B) Three piece - 0.51 (4.2)

0.51 • (4.2)*

4) Exterior end coat 0.51 (4.2)

0.51 * (4.2)'

5) Side seam spray coat 0.66 (5.5)

0.66* (5.5)'

6) End sealing compound coat 0.44 (37)

0.44' (3.7)'

c) Paper Coating

1) Prior to May 1, 2011 kg/I Ib/gal

0.28 (2.3)

2) On and after May I, 2011 kgYOM/kg kg YOM/kg

(Ib YOM/I b) (Ib YOM/I b)

solids coatings
305

A) Pressure sensitive tape and

label surface coatings

applied

0.20

applied

(0.067)

B) All other paper coatings 0.40 (0.08)

3) The paper coating limitation set forth in this subsection (c) shall not apply

to any owner or operator of any paper coating line on which flexographic,

rotogravure, lithographic, or letterpress printing is performed if the papcr

coating line complies with the applicable emissions limitations in Subpart

H ofthis Part. 1n addition, screen printing on paper is not regulated as

paper coating, but is regulated under Subpart IT ofthis Part. On and after

May], 20 I], the paper coatings limitation shall also not apply to coating

performed On or .in-line with any digital printing press, or to size prcsses

and on-machine coaters on papermaking machines applying sizing or

water-bascd clays.

d) Coil Coating

e) Fabric Coating

f) Vinyl Coating

kg/I Ib/gal

0.3] (2.6)

0.20* (1.7)*

0.35 (2.9)

0.28* (2.3)*

0.45 (3.8)

0.28* (2.3)*

0.34 (2.8)

0.28 (2.3)

kg/I kg/I (Ib/gal)

(Ib/gal) solids applied

0.275 0.40

(2.3) (3.3)

B) Baked

A) General, One Component

2) On and after May 1,2011

g) Metal Furniture Coating

I) Prior to May 1,20]]:

A) Air Dried

B) General, Multi-Component

i) Air Dried 0.340

(2.8)

0.55

(45)
306

ii) Baked 0.360 0.61

(3.0) (5.1 )

C) Extreme High Gloss

i) Air Dried 0.340 0.55

(28) (4.5)

ii) Baked 0.360 0.61

(30) (5.1)

D) Extreme Performance

i) Air Dried 0.420 0.80

(3.5) (6.7)

ii) Baked 0.360 0.61

(3.0) (5.1)

E) Heat Resistant

i) Air Dried 0.420 0.80

(3.5) (6.7)

ii) Baked 0.360 0.61

(3.0) (5.1)

F) Metallic 0.420 0.80

(3.5) (6.7)

G) Pretreatment Coatings 0.420 0.80

(3.5) (6.7)

H) Solar Absorbent

i) Air Dricd 0.420 0.80

(3.5) (6.7)

ii) Baked 0.360 0.61

(3.0) (5.1)

3) On and after May 1,201 J, the limitations set forth in this subsection (g)

shall not apply to stencil coatings, safety-indicating coatings, solid-film

lubricants, electric-insulating and thermal-conducting coatings, touch-up
307

and repair coatings, or coating applications utilizing hand-held aerosol

cans.

h) Large Appliance Coating

1) Prior to May 1, 2011: kg/I Ib/gal

A) Air dried 0.34 (2.8)

B) Baked 0.28 (2.3)

2) On and after May 1, 20 I I kg/I kg/I (Ib/gal)

(Ib/gal) solids applied

A) General, One Component 0.275 0.40

(2.3) (3.3)

B) General, Multi-Component

i) Air Dried 0.340 0.55

(2.8) (4.5)

ii) Baked 0.275 0.40

(2.3) (3.3)

C) Extreme High Gloss

i) Air Dried 0.340 0.55

(2.8) (4.5)

ii) Baked 0.360 0.61

(3.0) (5.1 )

D) Extreme Performance

i) Air Dried 0.420 0.80

(3.5) (6.7)

ii) Baked 0.360 0.61

(3.0) (5.1)

E) Heat Resistant

i) Air Dried 0.420 0.80

(3.5) (6.7)
308

ii) Baked

F) Metallic

G) Pretreatment Coatings

H) Solar Absorbent

0.360 0.61

(30) (5.1 )

0.420 0.80

(3.5) (6.7)

0.420 0.80

(35) (6.7)

i)

ii)

Air Dried

Baked

0.420

(3.5)

0.360

0.80

(6.7)

0.61

3) The limitation set forth in this subsection (h) shall not apply to the use of

quick-drying lacquers for repair ofscratches and nicks that occur during

assembly, provided that the volume of coating does not exceed 0.95 I (l

quart) in anyone rolling eight-hour period. On and after May 1, 201 I,

these limitations shall also not apply to stencil coatings, safety-indicating

coatings, solid-film lubricants, electric-insulating and thermal-conducting

coatings, touch-up and repair coatings, or coating applications utilizing

hand-held aerosol cans.

kg/I Ib/gal

i) Magnet Wire Coating

0.20 (1.7)

0.20* (1.7)*

j) Prior to May I, 2012~: Miscellaneous

Metal Parts and Products Coating

1) Clear coating

2) Extreme performance coating

0.52

0.52*

(4.3)

(4.3)*

A) Air dried

B) Baked

3) Steel pail and drum interior coating

0.42 (3.5)

0.42* (3.5)*

• 0.42 (3.5)

0.40* (3.3)*

052 (4.3)
4) All other coatings

A) Air dried

B) Baked

5) Metallic Coating

A) Air dried

B) Baked

309

0.52* (4.3)*

0.42 (3.5)

0.40* (3.3)*

0.36 (3.0)

0.34* (2.8)*

0.42 (3.5)

0.42* (3.5)*

0.36 (3.0)

0.36 (3.0)*

6) For purposes ofsubsection 219.204G)(5) ofthis Section, "metallic

coating" means a coating which contains more than If. lb/gal ofmetal

particles, as applied.

BOARD NOTE: On and after May 1, 2012~, the limitations in Section

219.204(9) shall applv to this category of coating.

k) Heavy Off-Highway Vehicle Products Coating kg/l Ib/gal

J) Extreme performance prime coat 0.42 (3.5)

0.42* (3.5)*

2) Extreme performance topcoat (air dried) 0.42 (3.5)

0.42* (3.5)*

3) Final repair coat (air dried) 0.42 (3.5)

0.42* (3.5)*

4) All other coatings are subject to the emission limitations for

miscellaneous metal parts and products coatings in subsection (j).

1) Wood Furniture Coating

I) Limitations before March 15, 1998: kg/l Ib/gal

A) Clear topcoat 0.67 (5.6)

B) Opaque stain 0.56 (4.7)

C) Pigmented coat 0.60 (5.0)
3]0

D) Repair coat 0,67 (56)

E) Sealer 0,67 (5,6)

F) Semi-transparent stain 0,79 (6,6)

G) Wash coat 0,73 (6,1)

BOARD NOTE:~ Prior to March 15, 1998, an owner or operator of a

wood furniture coating operation subject to this Section shall apply all

coatings, with the exception ofno more than 37,8 I (10 gal) ofcoating per

day used for touch-up and repair operations, using one or morc ofthe

following application systems: airlcss spray application system, air-assisted

airless spray application system, electrostatic spray application systcm,'

electrostatic bell or disc spray application system, heated airless spray

application system, roller coating, brush or wipe coating application system,

dip coating application system or high volume low prcssure (HYLP)

application system'1

2) On and after March] 5, 1998, wood furniture sealers and topcoats must

comply with one ofthe limitations specified in subsections (1)(2)(A)

through (E):

A)

B)

Topcoat

Sealers and topcoats with the

following limits:

kg YOMikg

solids

0,8

lb YOM/lb

solids

(0.8)

i)

ii)

iii)

iv)

Sealer other than acid- 1.9 (1.9)

cured alkyd amino vinyl

sealer

Topcoat other than acid- 1.8 (1.8)

cured alkyd amino

conversion varnish

topcoat

Acid-cured alkyd amino 2.3 (2.3)

vinyl sealer

Acid-cured alkyd amino 2,0 (2.0)

conversion varnish

topcoat

C) Meet the provisions of Section 219.215 ofthis Subpart for use of

an averaging approach;
311

D) Achieve a reduction in emissions equivalent to thc requirements

of Section 219.204(1)(2)(A) or (B) ofthis Section, as calculated

using Section 219.216 ofthis Subpart; or

E) Use a combination ofthe methods specified in subsections

(I)(2)(A) through (D) ofthis Section.

3) Other wood furniture coating limitations on and after March J5, 1998:

kg/I lb/gal

A) Opaque stain 0.56 (47)

B) Non-topcoat pigmented coat 0.60 (5.0)

C) Repair coat 0.67 (5.6)

D) Semi-transparent stain 0.79 (6.6)

E) Wash coat 0.73 (6.1 )

4) Other wood furniture coating requirements on and after March 15, ]998:

A) No source subject to the limitations ofsubsection (1)(2) or (3) of

this Section and utilizing one or more wood furniture coating

spray booths shall use strippable spray booth coatings containing

more than 0.8 kg YOM/kg solids (0.8 Ib YOM/lb solids), as

applied.

B) Any source subject to the limitations ofsubsection (1)(2) or (3) of

this Section shall comply with the requirements of Section

219.217 ofthis Subpart.

C) Any source subject to the limitations ofsubsection (I)(2)(A) or

(B) ofthis Section and utilizing one or more continuous coaters,

shall for each continuous coater, use an initial coating which

complies with the limitations ofsubsection (I)(2)(A) or (B) of

this Section. The viscosity ofthe coating in each reservoir shall

always be greater than or equal to the viscosity of the initial

coating in the reservoir. The owner or operator shall:

i) Monitor the viscosity ofthe coating in the reservoir with a

viscosity meter or by testing the viscosity ofthe initial

coating and retesting the coating in the reservoir each time

solvent is added;

ii) Collect and record the reservoir viscosity and the amount
312

and weight ofVOM per weight ofsolids of coating and

solvent each timc coating or solvent is added; and

iii) Maintain these records at the source for a period ofthree

years.

m) Prior to May I. 20 l2~: Plastic Parts Coating:

Automotiverrransportation

I) Interiors kg/I Ib/gal

A) Baked

i) Color coat 0.49* (4.1)*

ii) Primer 0.46* (3.8)*

B) Air Dried

i) Color coat 0.38* (3.2)*

ii) Primer 0.42* (3.5)*

2) Exteriors (flexible and non-flexible)

A) Baked

i) Primer 0.60* (5.0)*

ii) Primer non-flexible 0.54* (4.5)*

iii) Clear coat 0.52* (4.3)*

iv) Color coat 0.55* (4.6)*

B) Air Dried

i) Primer 0.66* (5.5)*

ii) Clear coat 0.54* (4.5)*

iii) Color coat (red & black) 0.67* (5.6)*

iv) Color coat (others) 0.61* (5.1)*

3) Specialty

A) Vacuum metallizing basecoats, texture 0.66* (5.5)*

basecoats
B)

C)

313

Black coatings, reflective argent 0.71'

coatings, air bag cover coatings, and soft

coatings

Gloss reducers, vacuum metallizing 0.77'

topcoats, and texture topcoats

(5.9)'

(6.4)'

D) Stencil coatings, adhesion primers, ink 0.82' (6.8)'

pad coatings, electrostatic prep coatings,

and resist coatings

E) Head lamp lens coatings 0.89' (7.4)'

BOARD NOTE: On and after May I, 2012~, the limitations in Section

219.204(9) shall apply to this category of coating.

n) Prior to May I, 20 12~: Plastic Parts Coating: kg/I Ib/gal

Business Machine

1) Primer 0.14' ( 1.2)'

2) Color coat (non-texture coat) 0.28' (2.3)'

3) Color coat (texture coat) 0.28' (2.3)'

4) Electromagnetic interference/radio frequency 0.48' (4.0)'

interference (EMI/RFJ) sh ielding coatings

5) Specialty Coatings

A) Soft coat 0.52' (4.3)'

B) Plating rcsist 0.71' (5.9)'

C) Plating sensitizer 0.85' (7.1)'

BOARD NOTE: On and after May I, 2ill.l~, the limitations in Section

219.204(9) shall apply to this category of coating.

(0) Flat Wood Paneling Coatings. On and after August I, 2010, flat wood paneling

coatings shall comply with one ofthe following limitations:

I) 0.25 kg YOM/I of coatings (2.1 Ib YOM/gal coatings); or

2) 0.35 kg YOMII solids (2.9Ib YOM/gal solids).
314

Misccllaneous Metal Parts and Products Coatings and Plastic Parts and Products

Coatings On and Aftcr May I. 2012~. On and after May I. 2012~, thc

owner or operator of a miscellaneous metal or plastic parts coating line shall

comply with the limitations in this subsection (9). The Iimitations in this

subsection (9) shall not apply to aerosol coating products,_ powder coatings, or

primer sealants and ejection cartridge se_atants used in ammunition manufacluring,

Prim.cr sealants and ejection cartrjdge sealants shaU instead be regulated under

Subpart IT ofthis Part,

II Metal Parts and Products, For purposes ofthis subsection (9)(1),

"corrosion resistant basecoat" means a water-borne epoxy coating applied

via an electrodeposition process to a metal surface prior to spray coating,

for the purpose of enhancing corrosion resistance, Also for purposes of

subsection (9)(1), "marine engine coating" means any extreme

performance protective, decorative, or functional coating applied to an

engine that is used to propel watercraft. The limitations in subsection

(9)(1) shall not apply to stencil coats, safety-indicating coatings, solid-film

lubricants, electric-insulating and thermal-conducting coatings, magnetic

data storage disk coatings, and plastic extruded onto metal parts to form a

coating, The limitations in Section 219.219, however, shall apply to these

coatings unless specifically excluded inSection 219.219,

A} General one component coating

kg YOM/l

coating

solids

applied

Ib YOM/gal

coating

solids

applied

il Air dried

m General multi-component coating

il Air dried

g Camouflage coating

0.34 0,54

l1JU (4,52)

0,28 0040

l2Il (3.35)

0.34 0,54

l1JU (4,52)

0,28 0040

l2Il Q.lil

0042 0,80

(3,5) (667)
315

ill Electric-insulating varnish 0.42 0.80

Q2) (6.67)

ill Etching filler 0.42 0.80

(3.5) (6.67)

El Extreme high-gloss coating

j} Air dried 0.42 0.80

(3.5) (6.67)

ill Baked 0.36 0.61

QJll (506)

ill Extreme performance coating

j} Air dried 0.42 0.80

(3.5) (6.67)

ill Baked 0.36 0.61

QJll (5.06)

ill Heat-resistant coating

j} Air dried 0.42 0.80

Q2) (667)

ill Baked 0.36 0.61

QJll (5.06)

n High performance architectural 0.74 4.56

coating (6.2) (38.0)

D High temperature coating 0.42 0.80

Q2) (6.67)

19 .Metallic coating

j} Air dried 0.42 0.80

Q2) (6.67)

ill Baked 0.36 0.61

QJll (506)
316

jJ Military specification coating

j} Air dried 0.34 0.54

QJU (452)

ill Baked 0.28 0.40

(Ul (3.35)

Ml Mold-seal coating 0.42 0.80

Q2l. (667)

ill Pan backing coating 0.42 0.80

Q2l. (6.67)

ill Prefabricated architectural

coating: multi-component

j} Air dried 0.42 0.80

Q2l. (6.67)

ill Baked 0.28 0.40

(2.3) (3.35)

fl Prefabricated architectural

coating: one-component

j} Air dried 0.42 0.80

Q2l. (6.67)

ill Baked 0.28 0.40

(Ul QJ.2)

ill Pretreatment coating 0.42 0.80

Q2l. (6.67)

Rl Repair coats and touch-up coatings

j} Air dried 0.42

Q2l.

ill Baked 0.36

.Q.ml

Silicone release coating 0.42 0.80

Q2l. (6.67)
317

TI Solar-absorbent coating

j} Air dried 0.42 0.80

Qj} (6.67)

ill Baked 0.36 0.61

f1Q} (5.06)

ill Vacuum-metalizing coating 0.42 0.80

Qj} (6.67)

Y2 Drum coating, new, exterior 0.34 0.54

(bID (4.52)

.w Drum coating, new, interior 0.42 0.80

Qj} (6.67)

Xl Drum coating, reconditioned, 0.42 0.80

exterior Qj} (6.67)

Xl Drum coating, reconditioned. 0.50 ill

interior fill (9.78)

Zl Steel pail and drum interior 0.52 1.24

coating

f1Jl (l 0.34)

AA) Marine enginc coating

j} Air dried 0.42 0.80

Qj} (6.67)

ill Baked: primer/topcoat 0.42 0.80

Qj} (6.67)

ill} Baked: corrosion resistant 0.28 0.40

basecoal all (335)

ill Clear coating 0.52 1.24

f1Jl (] 0.34)

BB) Ammunition Se.\lJ.a!lli

il Air dri.e£l 0.42 0.8.Q
318

ill Baked:

cq Electrical Switchgear

Cmllpartment CQatings

11 Air Dried:

ill BMcd:

0.42 O. 80

LU1

0.36 0.61.

LlQl £5061

All Qther cQatings

j} Air Dried:

ill Baked:

0.40 .73

Q.J.l (5.98)

0.34 0.54

@ (4.52)

D Plastic Parts and Products: MiscelianeQus. FQr purPQses Qfthis subsectiQn

(9)(2), miscellaneQus plastic parts and products are plastic parts and

products that are nQt subject tQ subsection (q)(3\ (q)(4), (q)(5), or (q)(6)

ofthis Section. The limitations in subsection (q)(2) shall nQt apply tQ

tQuch-up and repair cQatings: stencil CQats applied Qn clear Qr transparent

substrates: clear Qr translucent cQatings: coatings applied at a paint

manufacturing facility while conducting performance tests Qn the cQatings:

any individual cQating categQry used in volumes less than 189.2 liters (50

gallons) in an" Qne calendar year. ifthe tQtalusage Qf all such cQatings

dQes nQt exceed 756.9 liters (200 gallons) per calendar year per source and

substitute compliant cQatings are nQt available: reflective coatings applied

to highway cones: mask coatings that are less than 0.5 mm thick (dried) if

the area coated is less than 25 square inches: electromagnetic

interference/radio frequency interference IEMI/RFI) shielding cQatings:

and heparin-benzalkonium chloride IHBAC)-containing coatings applied

to medical devices ifthe total usage of all such cQatings dQes not exceed

378.4 liters (100 gallQns) per calendar year per source. The limitations in

Section 219.219. however. shall apply to such CQatings unless specifically

excluded in SectiQn 219.219.)

kg/]

lib/gal)

coatings

kg/I

lib/gal)

solids
319

ill. General one component coating 0.28 0.40

fLll 13.35)

ill General multi-component 0.42 0.80

Q..2} (6.67)

g Electric dissipating coatings 0.80 8.96

and shock-free coatings &1l (74.7)

ill Extreme performance 0.42 0.80

(2-pack coatings) Q..2} (667)

j;;} Metallic coating 0.42 080

Q..2} (6.67)

.E2 Military specification coating

il I-pack coatings 0.28 0.54

fLll (4.52)

ill 2-pack coatings 0.42 0.80

Q..2} (6.67)

§l Mold-seal coating 0.76 5.24

f§.]l (43.7)

ill Multi-colored coating 0.68 3.04

LUl (25.3)

D Optical coating 0.80 8.96

&1l (74.7)

D Vacuum-metalizing coating 0.80 8.96

&1l (74.7)

TI Plastic Parts and Products

AutomotivelTransportation

kg/I kg/I

(Ib/gall Clb/gall

coatings solids

ill. High bake coatings - interior and

exterior parts
320

il Flexible primer 0.54 1.39

f±il (] J.58\

ill Non-flexible primer 0.42 0.80

Q.2) 16.67\

ilil Basecoats 0.52 1.24

H2l (] 0.34\

Clear coat 0.48 1.05

(±gl 18.76\

ti Non-basecoat/c1ear coat 0.52 1.24

H2l (] 0.34\

ill Low bake/air dried coatingsexterior parts

il Primers 0.58 1.66

BJn (13.80)

ill Basecoat 0.60 1.87

15.0) (] 5.59)

ilil Clear coats 0.54 1.39

f±il (I 1.58)

Non-basecoat/c1ear coat 0.60 1.87

150\ (] 5.59)

g Low bake/air dried coatingsinterior parts

il Color coat 0.38 0.67

i11.l 15.66)

ill Primer 0.42 0.80

Q.2) 16.67)

ill TOllchup and repair coatings 0.62 2.13

l..Ul 117.72)

ill Specialty
321

j) Vacuum metallizing basecoats, 0.66 2.62

texture basccoats .G.dl l1..Llil

ill Reflective argent coatings, air 0.71 3.64

bag cover coatings, and soft f2.,.2} (29.7)

coatings

!ill Gloss reduccrs, vacuum 0.77 6.06

metallizing topcoats, and (.M} .c.±.2J.l

texture topcoats

ill Stencil coats, adhesion 0.82 (11.67)

primers, ink pad coatings. fM.l (89.4)

electrostatic prep coats, and

resist coats

Yl Head lamp lens coating 0.89

QA}

.E2 Red, yellow, and black coatings Subject coating lines shall comply

with a limit determined by multiplving the appropriate limit in

subsections (q)(3)(A) through (g)(3)(E) ofthis Section by I.J5.

il Plastic Parts and Products: Business Machine. The limitations ofthis

subsection (g)(4) shall not apply to vacuum metallizing coatings, gloss

reducers, texture topcoats, adhesion primers, electrostatic preparation

coatings, stencil coats, and resist coats other than plating resist coats. The

limitations in Section 219.219, however, shall apply to such coatings

unless specifically excluded in Section 219.219.

kg/I kgL[

(lb/gall (lb/gall

coatings solids

Ai Primers 0.14 0.17

1.Ul Q.A}

ill Topcoat 0.35 0.57

(2.9) (4.80)

g Color coat (texture coat) 0.28 0.40

llll (4.80)

ill Color coat (non-texture coall 0.28 0.40

llll (4.80)
322

&l Texture coats other than color 0.35 0.57

texture coats (L2l (4.80)

.El EMJ/RFI shielding coatings 0.48 1.05

ill1.l (8.76)

ill Fog coat 0.26 0.38

(22) Q.l.1}

ill Touchup and repair 0.35 0.57

(L2l (4.80)

n Specialty coatings

j} Soft coat 0.52 1.24

BJl (I 0.34)

ill Plating resist 0.71 3.64

f2,2} (29.7)

iill Plating sensitizer 0.85 (23.4)

ilJ.} (201.0)

21 Pleasure Craft Surface Coatings

kg/l kg/l

Ob/gall Ob/gal)

coatings solids

Al Extreme high gloss coating - topcoat 0.49 1.10

!til f.Ul

ill High gloss coating - topcoat 0.42 0.80

.c.12l &12

g Pretreatment wash primer 0.78 6.67

&2l (55.6)

ill Finish primer surfacer 0.42 0.80

.c.12l &12

&l High build primer/surfacer 0.34 0.55

l2ID. (46)

.El Aluminum substrate antifoulant 0.56 1.53
323

coating .c±B !.11Jl

.ill Other substrate antifoulant coating 033 0.53

l2ID B.Al

ill All other pleasure craft surface 0.42 0.80

coatings for metal or plastic (3.5) f§.1}

Ql Motor Vehicle Materials

kg/I

(Ib/gal)

coatings

A} Cavity wax 0.65

(5.42)

m Sealer 0.65

(5.42)

g Deadener 0.65

(5.42)

ill Gasket/gasket sealing material 0.20

.flQll

ill Underbodv coating 0.65

(5.42)

D Trunk interior coating 0.65

(5.42)

.ill Bedliner 0.20

.flQll

ill Lubricating wax/compound 0.70

(5.84)

(Source: Amended at 34 III. Reg. , effective )

Section 219.205 Daily-Weighted Average Limitations

No owner or operator of a coating line subject to the limitations of Section 219.204 ofthis

Subpart and complying by means ofthis Section shall operate the subject coating line unless the

owner or operator has demonstrated compliance with subsection (a), (b), (c), (d), (e), (t), (g), (h),

or (I) ofthis Section (depending upon the category of coating) through thc applicable coating
324

analysis test methods and procedures specified in Section 219.105(a) of this Part and the

recordkeeping and reporting requirements specified in Section 219.211 (d) ofthis Subpart:

a) No owner or operator of a coating line subject to only one oHhe limitations from

among Section 219.204(a)(1)®, (a)Q.2ill}f4j, (a)(2)(A), (a)(2)(E). (a)(2)(F), (c),

(d), (c), (f), or (i) ofthis Subpart shall apply coatings on any such coating line,

during any day, whose daily-weighted average YOM content exceeds the

emission limitation to which the coatings are subject.

b) Priorto May I, 2012~, noNe owner or operator of a miscellaneous metal parts

and products coating line subject to the limitations of Section 219.204(j) ofthis .

Subpart shall apply coatings to miscellaneous metal parts or products on the

subject coating line unless the requirements in subsection (b)(1) or (b)(2) ofthis

Section are met.

I) For each coating line which applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

219.204(j) ofthis Subpart during the same day (e.g., all coatings used on

the line are subject to 0.42 kg/I (3.5 Ibs/gal)}, the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category ofcoating used;, or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 219.204(j) ofthis Subpart, during

the same day, the owncr or operator shall have a site-specific proposal

approved by the Agency and approved by the USEPA as a SIP revision.

To receive approval, the requirements of USEPA's Emissions Trading

Policy Statement (and related policy) 51 Fed. Reg. 43814 (December 4,

1986), must be satisfied.

c) No owner or operator of a can coating line subject to the limitations of Section

219.204(b) ofthis Subpart shall operate the subject coating line using a coating

with a YOM content in excess ofthe limitations specified in Section 219.204(b)

ofthis Subpart unless all ofthe following requirements are met:

I) An alternative daily emission limitation for the can coating operation, i.e.,

for all ofthe can coating lines at the source, shall be determined according

to subsection (c)(2) ofthis Section. Actual daily emissions shall never

exceed the alternative daily emission limitation and shall be calculated by

use oHhe following equation.

n

Ed = Iv,C;

i=l

where:
325

Ed = Actual YOM emissions for the day in units of kg/day (lbs/day);

Subscript denoting a specific coating applied;

n Total number of coatings applied in the can coating operation, i.e. all

can coating lines at the source;

Yi = Yolume of each coating applied for the day in units of I/day (gal/day)

of coating (minus water and any compounds which arc specifically

exempted from the definition of YOM);

Ci The YOM content of each coating as applied in units ofkg YOM/l (lbs

YOM/gal) of coating (minus water and any compounds which arc

specifically exempted from the definition ofYOM).

2) The alternative daily emission limitation (Ad) shall be determined for the

can coating operation, i.e., for all of the can coating lines at the source, on

a daily basis as follows:

where:

Ad = The YOM emissions allowed for the day in units of

kg/day (Ibs/day);

= Subscript denoting a specific coating applied;

n Total number ofsurface coatings appl ied in the can

coating operation;

Ci The YOM content of each surface coating as applied in

units of kg YOM/I (Ibs YOM/gal) of coating (minus

water and any compounds which are specifically

exempted from the definition of YOM);

D; = The density of YOM in each coating applied. For the

purposes of calculating Ad, the density is O.882kg YOM/I

YOM (7.36 Ibs YOM/gal YOM);

Yi = Yolume of each surface coating applied for the day in

units ofI (gal) of coating (minus water and any

compounds which are specifically exempted from the
326

definition of YOM);

L; = The YOM emission limitation for each surface coating

applied as specified in Section 219.204(b) ofthis Subpart

in units of kg YOM/I (lbs YOM/gal) of coating (minus

water and any compounds which are specifically

exempted from the definition ofYOM).

d) No owner or operator of a heavy off-highway vehicle products coating line

subject to the limitations of Section 219.204(k) of this Subpart shall apply

coatings to heavy off-highway vehicle products on the subject coating line unless

the requirements ofsubsection (d)(I) or (d)(2) ofthis Section are met.

I) For each coating line which applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

219.204(k) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subject to 0.42 kg/I (3.5 Ibs/gal)l, the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 219.204(k) ofthis Subpart,

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and approved by the USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statement (and related policy) 51 Fed. Reg. 43814

(December 4, 1986), must be satisfied.

e) No owner or operator of a wood furniture coating line subject to the limitations of

Section 219.204(1)(1) or (1)(3) ofthis Subpart shall apply coatings to wood

fi.lrniture on the subject coating linc unless the requirements ofsubsection (e)(I)

or (e)(2) ofthis Section, in addition to the requirements specified in the note to

Section 219.204(1)(1) of this Subpart, are met.

I) For each coating line which applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

219.204(1)(1) or (1)(3) ofthis Subpart, during the same day (e.g., all

coatings used on the line are subject to 0.67 kg/I (5.6 Ibs/gal)1 the dailyweighted average YOM content shall not exceed the coating YOM content

limit corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 219.204(1)(1) or (1)(3) ofthis

Subpart, during the same day, the owner or operator shall have a site

specific proposal approved by the Agency and approved by the USEPA as
327

a SIP revision. To reccive approval, the requirements of USEPA's

Emissions Trading Policy Statcment (and related policy) 51 Fed. Reg.

43814 (December 4, 1986), must be satisfied.

f) Prior to May 1, 20 12~, noNe owner or operator of a plastic parts coating line

subject to the limitations ofSection 219.204(m) or (n) ofthis Subpart shall apply

coatings to business machinc or automotive/transportation plastic parts on the

subject coating line unless the requirements ofsubsection (f)(I) or (1)(2) of this

Section are met.

1) For each coating line which applies multiple coatings, all of which are

subjcct to the same numerical emission limitation within Section

219.204(m) or (n) ofthis Subpart, during the same day (e.g., al1 coatings

used on the line are subject to 0.42 kg/I (3.5 Ibs/galn, the daily-weighted

average YOM content shal1 not exceed the coating YOM content limit

corresponding to thc category of coating used; or

2) For cach coating line which applies coatings subject to more than one

numerical emission limitation in Section 219.204(m) or (n) of this

Subpart, during the same day, the owner or operator shall have a site

specific proposal approved by the Agency and USEPA as a SIP revision.

To receive approval, the requirements ofUSEPA's Emissions Trading

Policy Statement (and related policy) must be satisfied.

g) No owner or operator of a metal furniture coating line subject to the limitations of

Section 219.204(g) ofthis Subpart shall apply coatings on the subject coating line

unless the requirements ofsubsection (g)(I) or (g)(2) ofthis Section are met:

I) For each coating line which applies multiple coatings, al1 ofwhich are

subject to the same numerical emission limitation within Section

219.204(g) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subject to 0.34 kg/I (2.8 Ibs/gal», the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 219.204(g) ofthis Subpart,

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and USEPA as a SIP revision. To

receive approval, the requirements of USEPA's Emissions Trading Policy

Statement (and related policy) must be satisfied.

h) No owner or operator of a large appliance coating line subject to the limitations of

Section 219.204(h) ofthis Subpart shall apply coatings on the subject coating line

unless the requirements ofsubsection (h)(I) or (h)(2) ofthis Section are met.
328

I) For each coating line which applies multiple coatings, all of which arc

subject to the same numerical emission limitation within Section

219.204(h) ofthis Subpart, during the same day (e.g., all coatings used on

the line are subject to 0.34 kg/I (2.8 Ibs/gal)), the daily-weighted average

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

2) For each coating line which applies coatings subject to more than one

numerical emission limitation in Section 219.204(h) ofthis Subpart,

during the same day, the owner or operator shall have a site specific

proposal approved by the Agency and USEPA as a SIP revision. To

receive approval, the requirements of USEPA's Emissions Trading Policy

Statement (and related policy) must be satisfied.

i) On and after May I, 20 II, no owner or operator of a paper coating line subject to

the limitations of Section 219.204(c) ofthis Subpart shall apply coatings on the

subject coating line unless the requirements in subsection (i)(I) or (i)(2) ofthis

Section are met:

I) For each coating line the applies multiple coatings, all of which are subject

to the same numerical emission limitation within Section 219.204(c)

during the same day (e.g, all coatings used on the line are subject to 0.40

kg/kg solids (0.08 kg/kg coatings), the daily-weighted average YOM

content shall not exceed the coating YOM content limit corresponding to

the category of coating being used; or

2) For each coating line that applies coatings subject to more than one

numerical emission limitation in Section 219.204(c) during the same day,

the owner or operator shall have a site-specific proposal approved by the

Agency and approved by USEPA as a SIP revisions. To receive approval,

the requirements ofUSEPA's Emissions Trading Policy Statement (and

related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied.

ill On and after May I. 20 I2~. no owner or operator of a miscellaneous metal

parts and products coating line. plastic parts or products coating line. pleasure

craft surface coating line. or motor vehicle materials coating line subject to the

limitations of Section 219.204(q) ofthis Subpart shall apply coatings on the

subject coating line unless the requirements ofsubsection 0)(1) or 0)(2) ofthis

Section are met:

II For each coating line that applies multiple coatings, all of which are

subject to the same numerical emission limitation within Section

219.204(q) ofthis Subpart. during the same day (e.g.. all coatings used on

the line are subject to 0.42 kg/I (3.5 Ibs/gal)), the daily-weighted average
329

YOM content shall not exceed the coating YOM content limit

corresponding to the category of coating used; or

II For each coating line that applies coatings subject to more than one

numerical emission limitation in Section 219.204(q) ofthis Subpart.

during the same day. the owner or operator shall have a site specific

proposal approved by the Agency and approved by USEPA as a SIP

revision. To receive approval, the requirements of USEPA's Emissions

Trading Policy Statement (and related policy) must be satisfied.

(Source: Amended at 34 III. Reg. , effective -----!)

Section 219.207 Alternative Emission Limitations

a) Any owner or operator of a coating line subject to Section 219.204 ofthis

Subpart, except coating lines subject to Section 21 9.204(q)(6)' may comply with

this Section, rather than with Section 219.204 ofthis Subpart, ifa capture system

and control device are operated at all times the coating line is in operation and the

owner or operator demonstrates compliance with subsection (c), (d), (e), (t), (g),

(h), (i), 0), (k), or (I) ofthis Section (depending upon the source category) through

the applicable coating analysis and capture system and control device efficiency

test methods and procedures specified in Section 219.1 05 ofthis Part and the

recordkeeping and reporting requirements specified in Section 219.21 I(e) ofthis

Subpart; and the control device is equipped with the applicable monitoring

equipment specified in Section 219.l0S(d) ofthis Part and the monitoring

equipment is installed, calibrated, operated and maintained according to vendor

specifications at all times the control device is in use. A capture system and

control device, which does not demonstrate compliance with subsection (c), (d),

(e), (f), (g), (h), (i), 0), (k), or (I) ofthis Section may be used as an alternative to

compliance with Section 219.204 ofthis Subpart only ifthe alternative is

approved by the Agency and approved by the USEPA as a SIP revision. The

Qwner or operator of a pleasure craft surface coatingoJ)..eration st!bject to Section

219.20S(g)(S)(Al through (0) ofthis Subpart may also comply with subsection (I)

ofthis Section. rath;:r than with Section 219.204 ofthis Subpart.

b) Alternative Add-On Control Methodologies

1) The coating line is equipped with a capture system and control device that

provides 81 percent reduction in the overall emissions of YOM from the

coating line and the control device has a 90 percent efficiency; or

2) The system used to control YOM from the coating line is demonstrated to

have an overall efficiency sufficient to limit YOM emissions to no more

than what is allowed under Section 219.204 ofthis Subpart. Use ofany

control system other than an afterburner, carbon adsorption, condensation,
330

or absorption scrubber system can be allowed only if approved by the

Agency and approved by the USEPA as a SIP revision. The use oftransfer

efficiency credits can be allowed only if approved by the Agency and

approved by the USEPA as a SIP revision. Baseline transfer efficiencies

and transfer efficiency test methods must be approved by the Agency and

the USEPA. Such overall efficiency is to be determined as follows:

A) Obtain the emission limitation from the appropriate subsection in

Section 219.204 ofthis Subpart;

B) Unless complying with an emission limitation in Section 2J9.204

that is already expressed in terms ofweight of YOM per volume of

solids. calculatcCalculate "S" according to the equation in Section

219.206 ofthis Subpart;

C) Calculate the overall efficiency required according to Section

219.1 05(e) of this Part. For the purposes of calculating this value,

according to the equation in Section 2 J9.1 05(e)(2) ofthis Part,

YOM\ is equal to the value of "S" as determined above in

subsection (b)(2)(B) ofthis Section. Ifthe coating line is

complying with an emission limitation in Section 219.204 of this

Subpart that is already expressed in terms ofweight ofYOM per

volume ofsolids, YOMl is equal to that emission limitation.

c) No owner or operator of a coating line subject to only one of the emission

limitations from among Section 219.204(a)(1)fA}, (a}W1illf4j, (a)(2)(A),

(a)(2)(E), (a)(2)(F), (d), (e), (f) or (i), or, prior to May 1,201 I, (c) ofthis Subpart

and equipped with a capture system and control device shall operatc the subject

coating line unless the requircments in subsection (b)(1) or (b)(2) ofthis Section

are met. No owner or operator of a coating line subject to Section

219204(a)(1)(B),~ (a)(1)(C), (a)(2)(8), (a)(2)(C), or (a)(2)(0)(3) efthis Part

and equipped with a capture system and control device shall operate the coating

line unless the owner or operator demonstrates compliance with such limitation in

accordance with the topcoat protocol referenced in Section 219.1 05(b)(1)(A) or

(b)(1 )(8)efthis Part, as applicable.

d) No owner or operator of a miscellaneous metal parts and products coating line

that applies one or more coatings during the same day, all of which are subject to

the same numerical emission limitation within Section 219.2040) of this Subpart

(e.g., all coatings used on the line are subject to 0.42 kg/I (3.5 Ibs/gal», and that

is equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Section

are met.

e) No owner or operator of a heavy off-highway vehicle products coating line that
331

applies one or more coatings during the same day, all of which are subject to the

same numerical emission limitation within Section 219.204(k) ofthis Subpart

(e.g., all coatings used on the line are subject to 0.42 kg/I (3.5 Ibs/gal)), and that

is equipped with a capture system and control device shall operate the subject

coaling line unless the requirements in subsection (b)(1) or (b)(2) ofthis Section

are met.

f) No owner or operator of a wood furniture coating line that applies one or more

coatings during the same day, all ofwhich are subject to the same numerical

emission limitation within Section 219.204(1) ofthis Subpart (e.g., all coatings

used on the line are subject to 0.67 kg/I (5.6 lbs/gal)), and that is equipped with a

capture system and control device shall operate the subject coating line unless the

requirements in subsection (b)(I) or (b)(2) ofthis Section are met. If compliance

is achieved by meeting the requirements in subsection (b)(2) ofthis Section, then

the provisions in the note to Section 219.204(1) ofthis Subpart must also be met.

g) No owner or operator of a can coating line equipped with a capture systcm and

control device shall operate the subject coating line unless the requirements in

subsection (g)(I) or (g)(2) ofthis Section are met.

I) An alternative daily emission limitation for the can coating operation, i.e.,

for all ofthe can coating lines at the source, shall be determined according

to Section 219.205(c)(2) ofthis Subpart. Actual daily emissions shall

never exceed the alternative daily emission limitation and shall be

calculated by use ofthe following equation:

n

Ed = IV,C,(l-F;)

i=l

where:

Ed Actual VOM emissions for the day in units ofkg/day (lbs/day);

= Subscript denoting the specific coating applied;

n = Total number ofsurface coatings as applied in the can coating

operation;

Vi = Volume of each coating as applied for the day in units of]/day

(gal/day) of coating (minus water and any compounds which

are specifically exempted from the definition ofVOM);

Cj The VOM content of each coating as applied in units ofkg

VOMII (lbs VOM/gal) of coating (minus water and any

compounds which are specifically exempted from the definition
332

of YOM); and

Fi Fraction, by weight, of YOM emissions from the surface

coating, reduced or prevented from being emitted to the

ambient air. This is the overall efficiency ofthe capture system

and control device.

2) The coating line is equipped with a capture system and control device that

provide 75 percent reduction in the overall emissions of YOM from the

coating line and the control device has a 90 percent efficiency.

h) No owner or operator of a plastic parts coating line thatwlHffi applies one or more

coatings during the same day, all of which are subject to the same numerical

emission limitation within Section 219.204(m) or (n) ofthis Subpart (e.g., all

coatings used on the line are subject to 0.42 kg/I (f3.5 Ibs/galll), and thatwlHffi is

equipped with a capture system and control device shall operate the subject

coating line unless the requirements in subsection (b)(l) or (b)(2) ofthis Section

are met.

i) No owner or operator of a metal furniture coating line that applies one or more

coatings during the same day, all of which are subject to the same numerical

emission limitation within Section 219.204(g) ofthis Subpart (e.g., all coatings

used on the line are subject to 0.34 kg/I (2.8 Ibs/gal)), and that is equipped with a

capture system and control device shall operate the subject coating line unless the

requirements in subsection (b)(l) or (b)(2) ofthis Section are met.

j) No owner or operator of a large appliance coating line that applies one or more

coatings during the same day, all ofwhich are subject to the same numerical

emission limitation within Section 219.204(h) ofthis Subpart (e.g., all coatings

used on the line are subject to 0.34 kg/I (2.8 Ibs/gal)), and that is equipped with a

capture system and control device shall operate the subject coating line unless the

requirements in subsection (b)(l) or (b)(2) ofthis Section are met.

k) On and after May I, 20 II, no owner or operator of a paper coating Iine, metal

furniture coating line, or large appliance coating line that is equipped with a

capture system and control device shall operate the subject coating line unless

either:

I) The capture system and control device provide at least 90 percent

reduction in the overall emissions ofYOM from the coating line; or

2) The owner or operator complies with the applicable limitations set forth in

Section 291.204 ofthis Subpart by utilizing a combination oflow-YOM

coatings and a capture system and control device.
333

I) No owner or operator of a flat wood paneling coating line that is equipped with a

capture system and control device shall operate the subject coating line unless

either:

I) The capture system and control device provide at least 90 percent

reduction in the overall emissions ofVOM from the coating line; or

2) The owner or operator ofthe flat wood paneling coating line complies

with all requirements set forth in subsection (b)(2) of this Section.

mJ.) On and after May 1. 20I2~. no owner or operator ofa miscellaneous metal

parts and products coating line, plastic parts and products coating line, or pleasure

craft surface coating line that is equipped with a capture system and control

device shall operate the subject coating line unless:

D The capture system and control device provide at least 90 percent

reduction in the overall emissions ofVOM from the coating line; or

D The owner or operator ofthe coating line complies with all requirements

set forth in subsection (b)(2) ofthis Section.

ru Emissions Averaging Alternative for Pleasure Craft Surface CQating Opera~

The QWIJ~r or Qperator Qf a SQurce with c_oating QperatiQns subject tQ tbe

requirements of S.-ectiQn 219.204(q)(5)(A) through (G) may eJ~ct tQ include such

QperatiQns in the emissiQns averaging alternative. CQating QperatioDs utilizing

this alternative shall cQmply with a sQurce-specific YOM emissiQn limit Qn a 12-

month rQlling average basis. calculat~d at the end Qf each calelJd.ar mQnth.

Subject coating QperatiQns that dQ nQt utilize the emissiQns averaging alternative.

and cQating QperatiQns subject tQ SectiQn 219.204(q)(5)(H), shaJJ cQmply with the

requirements in SectiQn 219.204(0)(5), 219.205 Qr 2 I9.207(k) as applicable as

well as wilb all Qther applicable requirements in this Subpart.

11 The tQtal actual YOM emissiQns determined by EquatiQn 2 shall be equal

tQ Qr less than the tQtal allQwable. YOM emissiQns detennined by EquatiQn

I. The Qwner Qr QperatQr Qf a SQurce subject tQ this suJ:1sectiQn (n) s.!liill

me EquatiQn 1 belQw tQ determilJ.e the total_a.l.lQwable sQucce-specilk

YOM roMS emissiQn limit fQr pleasure craft cQatings included in the

emissions average:

EguatiQn I:

G

VOMAU"""'''llh., =L L1M]VI

i_A
VOMAIIQwabJe

LIM!

-!V

=

334

Total allowable mass ofVOM that can be emitted

from the pleasure craft coating",operations included

in the average, expressed in kilograms per 12-month

period.

The ~pj)licable YOM content limit for a specified

pleasure craft coating category from Section

219.204(q)(S)(A! through (G) eX~d in

kilograms per liter.

Volume oLm.ecified pleasure cr;ill coating category

fJom Section 219.204(q)(Sl(A) through (G) used in

the past 12 months. excluding water and any

compoun.ds that are exempt. expressed in liters.

SubscrjoLdenoting a specific pJe~.sJ1Je craft coating

category from SectiO,D,219.204(q)(S)(Al through

!Ql

At the cnd ofthe first 12-mont,h averaging period, an.d ~t t,he end of each

subsequent month,Jne owner or operator oJ ~_source subject to this

~ec.t.i.on (n) shall use Equation 2 below to calculate tlte total actual

YOM emissions from the pleasure craft coating operations included i.n the

emissions ave~

Equation 2:

VOMActuul = l;g,A VOM,V,

=

=

YOM em issio.os calculated usingJhe YOM content

fur all coatings from Section 219.204(q)(S)(Al

through (Ol that are included in the aveJflg!l and the

volume ofthose coatings used. exoressed in

kilograms.

Weighte.d average of actual YOM content for a

,mecified pleasure craft coating category from

Section 219.204(q)(S)(A) through (Ol expressed in

kilogram,:; per liter
=

335

TQtal vQlume Qfspecified pleasure craft cQating

categQryjjQm SecJiQn 2] 9.204(g)(5)(A) thrQugh

(0) used in the past 12 mQnths excl.uding water an.d

~cQmpQunds tbat are exempt. expressedju liters.

Subscript denoting a specifLc.,pleasure craft cQating

category from SectiQn 219.204(q)(5j(A) through

.em

;u FQr RillJloses of EquatiQn 2. the~ Qr QperatQr ofa SQurce subject tQ

this subsectiQn (n) shaU use EquatiQn 3 belQw tQ calculate thc weightedaverage YOM content fQr each cQatimLi.ncluded in the emissiQns average

fQr the previQus ]2 mQnths.

EquatiQn 3:

L'}=1 VOMj"j

YOM; = ~':' v.. ~J=1 }

Where:

YOM. !

~!

YOM

=

=

=

Weighted average Qf actual YOM CQDtent fQr a

~e~ified pleasure craft cQating categQr)' frQm

SectiQn 219.204(q)(5)(8\ through (0) expressed in

kilQgrams per lilcr.

YOM CQntent Qf each pleasure cran cQatingu.sed

Qver the wevi<Lus )2 mQnths within a specific

pleasure craft cQating categQry~

YQlume Qf each.pleasure c.raft cQati.og used in tbe

previous 12 mQntbs. excluding water and any

cQmpQun9.s that are exel)J.]Jb.$itbjn a specifIc

I)leasure craft cQating category i

Subscript denoting a sl)ecific I)leasure craft coating

category from SectiQn 2] 9.204(g)(5)(A) through

.em

= Subscript denoting a Sj)ecific pleasure craft cQating

IDthin a specifIed coating categQry,i.
n =

336

Number Qf cQatings applied within a specific

coating category. i.

(SQurce: Amended at 34 Ill. Reg. , effective --!)

Section 219.208 Exemptions From Emission Limitations

a) ExemptiQns fQr all cQating categories except wood furniture coating. The

limitations ofthis Subpart shall not apply to coating lines within a source, that

otherwise would be subject to the same subsection of Section 219.204 (because

they belong to the same coating categQry, e.g., can cQating), prQvided that

combined actual emissions of YOM from all lines at the SQurce subject tQ that

subsection never exceed 6.8 kg/day (15 Ibs/day) befQre the applicatiQn Qf capture

systems and cQntrol devices. (FQr example, can cQating lines within a SQurce

would not be subject to the limitatiQns QfSectiQn 219.204(b) ofthis Subpart ifthe

combined actual emissiQns Qf YOM from the can coating lines never exceed 6.8

kg/day (15 lbs/day) befQre the applicatiQn Qf capture systems and control

devices.) Prior to May \, 2012~,vQlatileVelatile Qrganic material emissions

from heavy Qff-highway vehicle products cQating lines must be combined with

YOM emissiQns frQm miscellaneQus metal parts and prQducts coating lines to

determine applicability. On and after May 1, 201 2~, YOM emissions from

heavy off-highway vehicle products coating lines shall be combined with YOM

emissions from miscellaneous metal parts and products coating lines and plastic

parts and products coating lines to determine applicability. Any owner or

operator of a coating source shall comply with the applicable coating analysis test

methods and procedures specified in Section 219.1 05(a) ofthis Part and the

recordkeeping and reporting requirements specified in Section 219.211 (a) ofthis

Subpart if total YOM emissions from the subject coating lines are always less

than or equal to 6.8 kg/day (15 lbs/day) before the application of capture systems

and control devices and, therefore, are not subject to the limitations of Section

219.204 ofthis Subpart. Once a category of coating lines at a source is subject to

the limitations in SectiQn 219.204 ofthis Part the coating lines are always subject

to the limitations in Section 219.204 ofthis Subpart.

b) Applicability for wood furniture coating

I) The limitations of this Subpart shall apply to a source's wood furniturc

coating lines ifthe source contains process emission units, not regulated

by Subparts B, E, F (excluding Section 219.204(1) ofthis Subpart), H

(excluding Section 219.405 ofthis Part), Q, R, S, T (excluding Section

219.486 ofthis Part), Y, X, Y, Z or BB ofthis Part, which as a group both:

A) Have a maximum theoretical emissions of91 Mg (100 tons) or

more per calendar year of YOM if no air pollution control

cquipment were used, and
337

B) Are not limited to less than 91 Mg (100 tons) ofVOM per calendar

year if no air pollution control equipment were used, through

production or capacity limitations contained in a federally

enforceable permit or SIP revision.

2) The limitations ofthis Subpart shall apply to a source's wood furniture

coating lines, on and after March IS, 1996, ifthe source contains process

emission units, which as a group, have a potential to emit 22.7 Mg (25

tons) or more ofVOM per calendar year and have not limited emissions to

less than 22.7 Mg (25 tons) ofVOM per calendar year through production

or capacity limitations contained in a federally enforceable operating

permit or SIP revision, and thatw!HGR:

A) Are not regulated by Subparts B, E, F (excluding Section

219.204(1) ofthis Subpart), H, Q, R, S, T (excluding Section

219.486 ofthis Part), V, X, Y, Z or BB ofthis Part; and

B) Are not included in any ofthe following categories: synthetic

organic chemical manufacturing industry (SOCMJ) distillation,

SOCMJ reactors, plastic parts coating (business machines), plastic

parts coating (other), offset lithography, industrial wastewater,

autobody refinishing, SOCMI batch processing, volatile organic

liquid storage tanks and clean-up solvents operations.

3) If a source ceases to fulfill the criteria ofsubsection (b)(I) Or (b)(2) ofthis

Section, the limitations of Section 219.204(1) ofthis Subpart shall continue

to apply to any wood furniture coating line which was ever subject to the

limitations of Section 219.204(\) ofthis Subpart.

4) For the purposes ofsubsection (b) ofthis Section, an emission unit shall

be considered to be regulated by a Subpart ifit is subject to the limitations

ofthat Subpart. An emission unit is not considered regulated by a Subpart

if it is not subject to the limits ofthat Subpart, e.g., the emission unit is

covered by an exemption in the Subpart or the applicability criteria ofthe

Subpart are not met.

5) Any owner or operator of a wood furniture coating line to which the

limitations ofthis Subpart are not applicable due to the criteria in

subsection (b) ofthis Section shall, upon request by the Agency or the

USEPA, submit records to the Agency and the USEPA within 30 calendar

days from the date ofthe request that document that the coating line is

exempt from the limitations of this Subpart.

c) On and after March 15, 1996, the limitations ofthis Subpart shall not apply to
338

touch-up and repair coatings used by a coating source described by subsections

219.204(b), (d), (t), (g), and (i), 0), (Ill), aAE! (A) of this Subpart; provided that the

source-wide volume ofsuch coatings uscd does not exceed 0.95 I (I quart) per

eight-hour period or exceed 209 llyr (55 gal/yr) for any roHing twelve month

period. Recordkeeping and reporting for touch-up and repair coatings shall be

consistent with subsection (d) ofthis Section.

Q.l Prior to Mav 1, 2012~. the limitations ofthis Subpart shall not apply to touchup and repair coatings used by a coating source described by subsections

219.204(j), (m), and (n) ofthis Subpart. provided that the source-wide volume of

the coatings used does not exceed 0.95 I(] quart) per eight-hour period or exceed

209 Ilyr (55 gal/yr) for any rolling twelve month period. Recordkeeping and

reporting for touch-up and repair coatings shall be consistent with subsection (e)

ofthis Section.

<eEl) On and after March 15, 1996, the owner or operator of a coating line or a group of

coating lines using touch-up and repair coatings that are exempted from the

limitations of Section 2J9.204(b), (d), (t), (g), (i), G), (m) and (n) ofthis Subpart

because ofthe provisions of Section 219.208(c) QI....(Q.l ofthis Subpart shall:

I) CoHect and record the name, identification number, and volume used of

each touch-up and repair coating, as applied on each coating line, per

eight-hour period and per month;

2) Perform calculations on a daily basis, and maintain at the source records

ofsuch calculations ofthe combined volume oftouch-up and repair

coatings used source-wide for each eight-hour period;

3) Perform calculations on a monthly basis, and maintain at the source

records ofsuch calculations ofthe combined volume oftouch-up and

repair coatings used source-wide for the month and the roHing twelve

month period;

4) Prepare and maintain at the source an annual summary ofthe information

required to be compiled pursuant to subsections (e)(I) and (e)(2) ofthis

Section on or before January 31 ofthe following year;

5) Maintain at the source for a minimum period ofthree years all records

required to be kept under this subsection and make such records available

to the Agency upon request;

6) Notify the Agency in writing ifthe use oftouch-up and repair coatings at

the source ever exceeds a volume of 0.95 I (1 quart) per eight-hour period

or exceeds 209 Ilyr (55 gal/yr) for any roHing twelve month period within

30 days after any such exceedance. Such notification shall include a copy
339

of any records ofsuch exceedance; and

7) "Touch-up and repair coatings" means, for purposes of35 111. Adm. Code

219.208, any coating used to cover minor scratches and nicks that occur

during manufacturing and assembly processes.

(Source: Amended at 34 Ill. Reg. , effective ~)

Section 219.210 Compliance Schedule

Every owner or operator of a coating line (of a type included within Section 219.204 ofthis

Subpart) shall comply with the requirements of Section 219.204, 219.205, 219.207 or 219.208

and Section 219.211 Or Sections 219.212 and 219.213 ofthis Subpart in accordanee with the

appropriate compliance schedule as specified in subsection (a), (b), (c), (d), (e), (t), (g), or (h) of

this Section:

a) No owner or operator of a coating line that is exempt from the limitations of

Section 219.204 ofthis Subpart beeause ofthe criteria in Section 219.208(a) or

(b) ofthis Subpart shall operate said coating line on or after a date consistent with

Section 219.106 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Section 219.211 (b) ofthis Subpart.

b) No owner or operator of a coating line eomplying by means of Section 219.204 of

this Subpart shall operate said coating line on or after a date consistent with

Section 219.106 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Sections 219.204 and 219.2 I 1(c) ofthis Subpart.

c) No Owner or operator ofa coating line complying by means of Section 219.205 of

this Subpart shall operate said coating line on or after a date consistent with

Section 219.106 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Sections 219.205 and 219.2 ] I(d) ofthis Subpart.

d) No Owner or operator of a coating line complying by means of Section 219.207 of

this Subpart shall operate said coating line on or after a date consistent with

Section 219.106 ofthis Part, unless the owner or operator has complied with, and

continues to comply with, Sections 219.207 and 219.211(e) ofthis Subpart.

e) No owner or operator ofa coating line subject to one or more ofthe emission

limitations contained in Section 219.204 of this Subpart on or after March 15,

1996, choosing to comply by means of Section 219.204, 219.205 or 219.207 of

this Subpart, shall operate said coating line on or after March 15, 1996, unless the

owner or operator complies with and continues to comply with, respectively, the

applieable requirements in Seetion 219.204, or the alternative control options in

Sections 219.205 or 219.207 and the requirements of Section 219.211.
340

f) No owner or operator ofa coating line subject to one or more of the emission

limitations contained in Section 219.204 of this Subpart on or after March 15,

1996, choosing to comply by means of Section 219.212 ofthis Subpart, shall

operate said coating line on or after March 15, 1996, unless the owner or operator

complies with and continues to comply with the requirements of Sections 219.212

and 219.213 ofthis Subpart.

g) No owner or operator of a coating line subject to the emission limitations in

Section 219.204(c)(2), (g)(2), or (h)(2) ofthis Subpart shall operate that coating

line on or after a date consistent with Section 219.1 06(c) ofthis Part, unless the

owner or operator has complied with, and continues to comply with, Section

219.204(c)(2), (g)(2), or (h)(2), as applicable, or the alternative control options in

Section 219.205 or 219.207, and all applicable requirements in Sections 219.211

and 219.218 ofthis Subpart.

h) No owner or operator of a coating line subject to the emission limitations

contained in Section 219.204(0) ofthis Subpart shall operate that coating line on

or after a date consistent with Section 219.1 06(c) of/his Part, unless the owner or

operator has complied with, and continues to comply with, Section 219.204(0) or

the alternative control options in Section 219.205 or 219.207, and the

requirements of Sections 219.211 and 219.217 ofthis Subpart, as applicable.

j,g} No owner or operator of a coating line subject to the emission limitations in

Section 219.204(a)(2) or (q) ofthis Subpart, or subject to the limitations in

Section 219.219 ofthis Subpart, shall operate the coating line on or after a date

consistent with Section 219.1 06(c) ofthis Part. unless the owner or operator has

complied with, and continues to complv with. Section 219.204(a)(2) or (q). if

applicable, or the alternative control options in Section 219.205 or 219.207, and

all applicable requirements in Sections 219.21 1 and 219.219 ofthis Subpart.

(Source: Amended at 34 III. Reg. , effective .../)

Section 219.211 Recordkecping and Reporting

a) The YOM content of each coating and the efficiency of each capture system and

control device shall be determined by the applicable test methods and procedures

specified in Section 219.105 ofthis Part to establish the records required under

this Section.

b) Any owner or operator ofa coating line that is exempted from the limitations of

Section 219.204 of/his Subpart because of Section 219.208(a) or (b) ofthis

Subpart shall comply with the following:

I) For sources exempt from Section 219.208(a) ofthis Subpart, by a date

consistent with Section 219.106 ofthis Part, the owner or operator of a
341

coating Iine or group of coating lines referenced in subsection (b) ofthis

Section shall certify to the Agency that the coating line or group of coating

lines is exempt under the provisions of Section 219.208(a) ofthis Subpart.

Such certification shall include:

A) A declaration that the coating line is exempt from the limitations of

Section 219.204 ofthis Subpart because of Section 219.208(a) of

this Subpart; and

B) Calculations that demonstrate that the combined YOM emissions

from the coating line and all other coating lines in the same

category never exceed 6.8 kg (15 Ibs) per day before the

application of capture systems and control devices. The following

equation shall be used to calculate total YOM emissions:

m n

T, = I I(A,B,),

;=1 i""\

where:

Te = Total YOM emissions from coating lines each day

before the application of capture systems and control

devices in units ofkg/day (Ibs/day);

m = Number of coating lines at the source that otherwise

would be subject to the same subsection of Section

219.104 of this Part (because they belong to the same

category, e.g., can coating);

Subscript denoting an individual coating line;

n = Number ofdiffcrent coatings as applied each day on

each coating line;

Subscript denoting an individual coating;

Ai Weight ofVOM per volume of each coating (minus

water and any compounds that are specifically

exempted from the definition ofVOM) as applied each

day on each coating line in units ofkg VOM/I (Ibs

VOM/gal); and

Bi = Volume ofeach coating (minus water and any

compounds that are specifically exempted from the

definition ofVOM) as applied each day on each coating
342

line in units of I/day (gal/day). The instrument or

method by which the owner or operator accurately

measured or calculated the volume of each coating as

applied on each coating line each day shall be described

in the certification to the Agency.

2) For sources exempt under Section 219.208(b) of this Subpart, by March

15, 1998, or upon initial start-up, the owner or operator of a coating line or

a group of coating lines referenced in subsection (b) ofthis Section shall

certify to the Agency that the source is exempt under the provisions of

Section 219.208(b) ofthis Subpart. Such certification shall include:

A) A declaration that the source is exempt from the limitations of

Section 219.204(1) of this Subpart because of Section 2l9.208(b)

ofthis Subpart; and

B) Calculations thatwfliffi demonstrate that the source meets the

criteria of exemption because of Section 219.208(b) ofthis

Subpart.

3) For sources exempt under Section 219.208(a) ofthis Subpart, on and after

a date consistent with Section 219.106 ofthis Part, the owner or operator

of a coating line or group oflines referenced in this subsection (b) shall

collect and record all ofthe following information each day for each

coating line and maintain the information at the source for a period of

three years:

A) The name and identification number ofeach coating as applied on

each coating line; and

B) The weight of YOM per volume and the volume of each coating

(minus water and any compounds thatwltffifl are specifically

exempted from the definition of YOM) as applied each day on

each coating line.

4) For sources exempt under Section 219.208(b) ofthis Subpart, on and after

March 15, 1998, the owner or operator of a coating line or group of

coating lines referenced in this subsection (b) shall collect and record all

of the following information for each coating line and maintain the

information at the source for a period ofthree years:

A) The name and identification number of each coating as applied on

each coating line; and
343

B) The wcight ofYOM per volumc and the volume of each coating

(minus water and any compounds which are specifically excmpted

from thc definition of YOM) as applied on cach coating line on a

monthly basis.

5) On and after a date consistent with Scction 219.106 ofthis Part, the owner

or operator of a coating line or group of coating lines exempted from the

limitations of Section 219.204 ofthis Subpart because of Section

219.208(a) ofthis Subpart shall notify the Agency of any record showing

that total YOM emissions from the coating line or group ofcoating lines

exceed 6.8 kg (15Ibs) in any day before the application ofcapturc systcms

and control dcvices by sending a copy of such rccord to the Agcncy

within 30 days after the cxcccdance occurs.

6) On and after March 15, 1998, any ownCr or operator of a source exempt

from thc limitations of Scction 219.204(1) ofthis Subpart bccause of

Section 219.208(b) ofthis Subpart shall notify the Agency if the source's

YOM emissions exceed the limitations of Section 219.208(b) ofthis

Subpart by sending a copy of calculations showing such an exceedance

within 30 days after the change occurs.

c) Any owner or operator of a coating line subject to the limitations of Section

219.204 ofthis Subpart other than Section 219.204(a)(I)(B),(2) aRB (a)(I)(C),

(a)(2)(B), (a)(2)(C), or (a)(2)(D)~ ofthis Subpart and complying by means of

Section 219.204 ofthis Subpart shall comply with the following:

I) Bya date consistent with Scction 219.106 ofthis Part, or upon initial startup of a new coating line, or upon changing the method of compliance from

an existing subject coating line from Scction 219.205, Section 219.207,

Section 219.215, or Section 219.21 6 ofthis Subpart to Section 2 I9.204 of

this Subpart; the owner or operator of a subject coating linc shall ccrtify to

the Agency that the coating line will bc in compliance with Section

219.204 ofthis Subpart on and after a date consistent with Section

219.106 ofthis Part, or on and after the initial start-up date. The

certification shall include:

A) The name and identification number of each coating as applied on

each coating line;

B) The weight of YOM per volume of each coating (minus water and

any compounds which are specifically exempted from the

definition of YOM) as applied each day on each coating line;

C) On and after March 15, 1998, for coating lines subject to the

limitations ofScction 219.204(1)(2)(A) or (B) ofthis Subpart, thc
344

wcight ofVOM pcr wcight ofsolids in cach coating as applicd

cach day on cach coating linc;

D) For coating lincs subjcct to the limitations of Section 2l9.204(c)(2)

of this Subpart, the weight ofVOM per weight ofsolids (or the

weight ofVOM per weight of coatings, as applicable) in each

coating as applied each day on each coating line;

E) For coating lines subject to the limitations of Section 219.204(g)(2)

or (h)(2) ofthis Subpart, the application methods used to apply

coatings on thc subjcct coating line and thc weight of YOM pcr

volumc of each coating (or the weight ofVOM per volume of

solids in each coating, as applicablc) as applied each day on each

coating line; _

F) For coating lincs subject to the limitations of Section 219.204(0) of

this Subpart, the weight ofVOM per volume of coatings or solids,

as applicable, as applied each day in each coating line~,

For coating lincs subject to thc limitations of Scction

219.204(a)(2)(A) ofthis Subpart, the wcight ofVOM per volume

ofsolids in each coating as applied each day on each coating line,

and the solids turnover ratio ofthe EDP operation, with supporting

calculations;

Hg) For coating lines subjcct to the limitations ofSection

2 J9.204(a)(2)(E), the weight of YOM per volume of each coating

as applicd each day on each coating line, calculated on an

occurrence wcighted averagc basis;

l!l For coating lines subjcct to the limitations of Section 2 I9.204(9) of

this Subpart, the weight of YOM per volume of each coating, or

the weight ofVOM per volume ofsolids in each coating, as

applicable, as applied each day on each coating line;

2) On and after a date consistent with Section 219.1 06 ofthis Part, or on and

after the initial start-up date, the owncr or operator of a subject coating

linc shall collect and rccord all ofthe following information each day,

unlcss otherwise specified, for each coating line and maintain the

information at thc sourcc for a pcriod ofthree ycars:

A) Thc namc and identification numbcr of each coating as applicd on

cach coating linc;
345

B) The weight of YOM per volume of each coating (minus water and

any compounds which are specifically exempted from the

definition of YOM) as applied each day on each coating line;

C) On and after March 15, 1998, for coaling lines suhject to the

limitations of Section 219.204(1)(2)(A) or (B) ofthis Subpart, the

weight of YOM per weight ofsolids in each coating as applied

each day on each coating line and certified product data sheets for

each coating;

0) On and after March IS, 1998, for wood furniture coating spray

booths subject to the limitation of Section 219.204(1)(4)(A) ofthis

Subpart, the weight of YOM per weight ofsolids in each strippable

spray booth coating as applied each day on each spray booth and

certified product data sheets for each coating;

E) For coating lines subject to the limitations of Section 219.204(c)(2)

ofthis Subpart, the weight of YOM per weight ofsolids (or the

weight of YOM per weight of coatings, as applicable) in each

coating as applied each day on each coating line, and certified

product data sheets for each coating;

F) For coating lines subject to the limitations of Section 219.204(g)(2)

or (h)(2) of this Subpart, the weight of YOM per volume of each

coating (or the wcight of YOM per volume ofsolids in each

coating, as applicablc) as applicd each day on each coating line,

and certified product data sheets for each coating; 00<1

G) For coating lines subject to the limitations of Section 219.204(0) of

this Subpart, the weight ofYOM per volume of coatings or solids,

as applicable, as applied each day in each coating line~,

HIii) For coating lines subject to the limitations of Section

219.204(a)(2)(A) ofthis Subpart, the weight ofYOM per volume

ofsolids in each coating as applied each day on each coating line,

certified product data sheets for each coating, and the solid

turnover ratio for the EOP operation, calculated on a calendar

monthly basis. with supporting calculations;

!El For coating lines subject to the limitations of Section

219.204(a)(2)(E), the weight ofYOM per volume of each coating

as applied each day on each coating line, calculated on an

occurrence weighted average basis. and certified product data

sheets for each coatin g; and
346

JG) For coating lines subject to the lim itations of Section 219.204(9) of

this Subpart, the weight ofVOM per volume of each coating, or

the weight ofVOM per volume ofsolids in each coating, as

applicable, as applied each day on each coating line, and certified

product data sheets for each coating"

3) On and after a date consistent with Section 219.106 ofthis Part, the owner

or operator ofa subject coating line shall notify the Agency in the

following instances:

A) Any record showing violation of Section 219.204 ofthis Subpart

shall be reported by sending a copy ofsuch record to the Agency

within 30 days following the occurrence ofthe violation,

B) At least 30 calendar days before changing the method of

compliance from Section 219.204 to Section 219.205 or Section

219.207 ofthis Subpart, the owner or operator shall comply with

all requirements ofsubsection (d)(I),_ (e)(I), or (h)(]) below, liS

i!PJl.!.i£.ilbl~Fes~88oti , el). Upon changing the method of compliance

from Section 219.204 to Section 219.205 or Section 219.207 of

this Subpart, the owner or operator shall comply with all

requirements ofsubsection (d),_ (e)~ofthis Section, as

aRQlicabler@s}3 @li!tiy~ly.

d) Any owner or operator of a coating line subject to the limitations of Section

219.204 ofthis Subpart and complying by means of Section 219.205 ofthis

Subpart shall comply with the following:

1) By a date consistent with Section 219.106 ofthis Part, or upon initial startup of a new coating line, or upon changing the method of compliance for

an existing subject coating line from Section 219.204 or Section 219.207

to Section 219.205 ofthis Subpart; the owner or operator ofthe subject

coating line shall certify to the Agency that the coating line will be in

compliance with Section 219.205 on and after a date consistent with

Section 219.106 ofthis Part, or on and after the initial start-up date. The

certification shall include:

A) The name and identification number of each coating line which

will comply by means of Section 219.205 ofthis Subpart,

B) The name and identification number of each coating as applied on

each coating line,
347

C) Thc wcight of YOM pcr volumc and thc volumc of cach coating

(minus watcr and any compounds which arc spccifically cxcmptcd

from thc dcfinition of YOM) as applicd cach day on cach coating

line.

D) On and after March 15, 1998, for coating lines subject to the

limitations of Section 219.204(1)(2)(A) or (B) ofthis Subpart, the

weight ofYOM per weight ofsolids in each coating as applied

each day on each coating line.

E) For coating lincs subject to the limitations ofSection 2l9.204(c)(2)

ofthis Subpart, the weight ofYOM per wcight of solids (or the

weight of YOM per weight of coatings, as applicable) in each

coating as applied cach day on each coating line.

F) For coating lines subject to the limitations of Section 219.204(g)(2)

or (h)(2) ofthis Subpart, the weight of YOM per volumc of each

coating (or thc weight of YOM per volume ofsolids in each

coating, as applicable) as applied each day on each coating line.

G) For coating lines subject to the limitations of Section 219.204(0) of

this Subpart, the weight of YOM per volumc of coatings or solids,

as applicable, as applied each day in cach coating line.

J:lfi) For coating lines subject to the limitations of Section

2l9.204(a)(2)(A) ofthis Subpart, the weight of YOM per volume

ofsolids in each coating as applicd each dav on each coating line.

ID For coating lines subject to the limitations of Section 219.204(9) of

this Subpart, the weight ofYOM per volume of each coating. or

thc weight of YOM per volume ofsolids in each coating. as

applicable. as applied each day on each coating linc.

1];) The instrument or method by which the owner or operator will

accurately measure or calculate the volumc of each coating as

applied each day on each coating line.

I):~) The method by which the owner or operator will create and

maintain rccords each day as required in subsection (d)(2) ofthis

Section.

1G) An example ofthc format in which the records required in

subsection (d)(2) ofthis Section will be kept.
348

2) On and after a date consistent with Section 219.106 of this Part, or on and

after the initial start-up date, the owner or operator of a subject coating

line shall collect and record all ofthe following information each day for

each coating line and maintain the information at the source for a period of

three years:

A) The name and identification number of each coating as applied on

each coating line.

B) The weight of YOM per volume and the volume of each coating

(minus water and any compounds which are specifically exempted

from the definition of YOM) as applied each day on each coating

line.

C) On and after March 15, 1998, for coating lines subject to the

limitations of Section 219.204(1)(2)(A) or (B) ofthis Subpart, the

weight of YOM per weight ofsolids in each coating as applied

each day on each coating line.

D) For coating lines subject to the limitations of Section 219.204(c)(2)

ofthis Subpart, the weight of YOM per weight ofsolids (or the

weight of YOM per weight of coatings, as applicable) in each

coating as applied each day on each coating line.

E) For coating lines subject to the limitations of Section 219.204(g)(2)

or (h)(2) ofthis Subpart, the weight of YOM per volume of each

coating (or the weight of YOM per volume ofsolids in each

coating, as applicable) as applied each day on each coating line.

F) For coating lines subject to the limitations of Section 219.204(0) of

this Subpart, the weight of YOM per volume of coatings or solids,

as applicable, as applied each day in each coating line.

G&) For coating lines subject to the limitations of Section

219.204(a)(2)(A) ofthis Subpart, the weight of YOM per volume

ofsolids in each coating as applied each day on each coating line.

Hl') For coating lines subject to the limitations of Section 219.204(9) of

this Subpart, the weight of YOM per volume of each coating, or

the weight of YOM per volume ofsolids in each coating, as

applicable, as applied each day on each coating line.

1&) The daily-weighted average YOM content of all coatings as

applied on each coating line as defined in Section 219.104 ofthis

Part.
349

3) On and after a date consistent with Section 219.106 ofthis Part, the owner

or operator of a subject coating line shall notify the Agency in the

following instances:

A) Any record showing violation of Section 219.205 of this Subpart

shall be reported by sending a copy ofsuch record to the Agency

within 30 days following the occurrence ofthe violation.

B) At least 30 calendar days before changing the method of

compliance with this Subpart from Section 219.205 to Section

219.204 or Section 219.207 of this Subpart, the owner or operator

shall comply with all requirements ofsubsection (c)(l),_ (e)(l),

or Ch)(J) ofthis Section, as applicableF@Bp@@tiv@ly. Upon changing

the method of compliance with this Subpart from Section 219.205

to Section 219.204 or Section 219.207 ofthis Subpart, the owner

or operator shall comply with all requirements ofsubsection (c),_

(e). or ilil ofthis Section, as applicableF@Bjl@@ti'o'@ly.

e) Any owner or operator of a coating line subject to the limitations of Section

219.207 and complying by means of Section 219.207(c), (d), (e), (t), (g), (h), (k),

or (I) ofthis Subpart shall comply with the following:

J) By a date consistent with Section 219.106 ofthis Part, or upon initial startup of a new coating line, or upon changing the method of compliance for

an existing coating line from Section 219.204 or Section 219.205 to

Section 219.207 ofthis Subpart, the owner or operator ofthe subject

coating line shall perform all tests and submit to the Agency the results of

all tests and calculations necessary to demonstrate that the subject coating

line will be in compliance with Section 219.207 ofthis Subpart on and

after a date consistent with Section 2 J9.106 ofthis Part, or on and after the

initial start-up date.

2) On and after a date consistent with Section 2 J9.106 ofthis Part, or on and

after the initial start-up date, the owner or operator ofa subject coating

line shall collect and record all ofthe following information each day for

each coating line and maintain the information at the source for a pcriod of

three years:

A) The weight ofVOM per volume of coating solids as applied each

day on each coating line, if complying pursuant to Section

219.207(b)(2) ofthis Subpart.

B) Control device monitoring data.
350

C) A log of operating time for the capture system, control device,

monitoring equipment and the associated coating line.

D) A maintenance log for the capture system, control device and

monitoring equipment detailing all routine and non-routine

maintenance performed including dates and duration of any

outages.

3) On and after a datc consistent with Section 219.106 ofthis Part, the owner

or operator of a subject coating line shall notify the Agency in the

following instances:

A) Any record showing violation of Section 219.207 ofthis Subpart

shall be reported by send ing a copy ofsuch record to the Agency

within 30 days following the occurrence ofthe violation.

B) At least 30 calendar days before changing the method of

compliance with this Subpart from Section 219.207 to Section

219.204 or Section 219.205 of this Subpart, the owner or operator

shall comply with all requirements ofsubsection (c)(I) or (d)(I) of

this Section, respectively. Upon changing the method of

compliance with this Subpart from Section 219.207 to Section

219.204 or Section 219.205 ofthis Subpart, the owner or operator

shall comply with all requirements ofsubsection (c) or (d) ofthis

Section, respectively.

f) Any owner or operator of a primer surfacer operation or topcoat operation",Q!:

combined primer surfacer and topcoat operation. subject to the limitations of

Section 219.204(a)(])!B)'~ (a)(])(C). (a)(2)!B), (a)(2)(C). or (a)(2)(D)~ of

this Subpart shall comply with the following:

J) Bya date consistent with Section 219.106 ofthis Part, or upon initial startup of a new coating operation, the owner or operator of a subject coating

operation shall certify to the Agency that the operation will be in

compliance with Section 219.204 ofthis Subpart on and after a date

consistent with Section 219.J06 of this Part, or on and after the initial

start-up date. The&tefl certification shall include:

A) The name and identification number of each coating operation

which will comply by means of Section 219.204(a)Q..l(ID,(2) aRB

(a)CI)(C). (a)(2)(B), (a)(2)(C). or (a)(2)(D)~ ofthis Subpart and

the name and identification number of each coating line in each

coating operation.
351

B) The name and identification number of each coating as applied on

each coating line in the coating operation.

C) The weight of YOM per volume of each coating (minus water and

any compounds which are specifically exempted from the

definition ofYOM) as applied each day on each coating line.

D) The transfer efficiency and control efficiency measured for each

coating line.

E) Test reports, including raw data and calculations documenting the

testing performed to measure transfer efficiency and control

efficiency.

F) The instrument or method by which the owner or operator will

accurately measure or calculate the volume of each coating as

applied each day on each coating line.

G) The method by which the owner or operator will create and

maintain records each day as required in subsection (1)(2) of this

Section.

H) An example format for presenting the records required in

subsection (1)(2) ofthis Section.

2) On and after a date consistent with Section 219.106 ofthis Part, or on and

after the initial start-up date, the owner or operator ofa subject coating

operation shall collect and record all ofthe following information each

day for each topcoat or primer surfacer coating operation and maintain the

information at the source for a period ofthree years:

A) All information necessary to calculate the daily-weighted average

YOM emissions from the coating operations in kg (lbs) per 1 (gal)

of coating solids deposited in accordance with the proposal

submitted, and approved pursuant to Section 219.204(a)(1 )(B),~

ef (a)(])(C). (a)(2)(B), (a)(2)(C), or (a)(2)(DlfJj ofthis Subpart

including:

i) The name and identification number of each coating as

applied on each coating operation.

ii) The weight of YOM per volume of each coating (minus

water and any compounds which are specifically exempted

from the definition ofYOM) as applied each day on each

coating operation.
352

B) If a control device or devices are used to control YOM emissions,

control device monitoring data; a log of operating time for the

capture system, control device, monitoring equipment and the

associated coating operation; and a maintenance log for the capture

system, control device and monitoring equipment, detailing all

routine and non-routine maintenance performed including dates

and duration of any outages.

3) On and after a date consistent with Section 219.106 ofthis Part or on and

after the initial start-up date, the owner or operator of a subject coating

operation shall determine and record the daily YOM emissions in kgll

(Ibs/gal) of coating solids deposited in accordance with the proposal

submitted and approved pursuant to Section 219.204(a)(l)(B), (a)(l)(C),

(a)(2)(B), (a)(2)(C), or (a)(2)(D)(a)(2) SF (a)(3) ofthis Subpart within 10

days from the end ofthe month and maintain this information at the source

for a period ofthree years.

4) On and after a date consistent with Section 219.106 ofthis Part, the owner

or operator of a subject coating operation shall notify the Agency in the

following instances:

A) Any record showing a violation of Section 219.204(a)(l)(B),

(a)(l)(C), (a)(2)(B). (a)(2)(C). or (a)(2)(D)(a)(2) SF (a)(3) ofthis

Subpart shall be reported by sending a copy ofsuch record to the

Agency within 15 days from the end ofthe month in which the

violation occurred.

B) The owner or operator shall notify the Agency of any change to the

operation at least 30 days before the change is effected. The

Agency shall determine whether or not compliance testing is

required. Ifthe Agency determines that compliance testing is

required, then the owner or operator shall submit a testing proposal

to the Agency within 30 days and test within 30 days ofthe

approval ofthe proposal by the Agency and USEPA.

g) On and after a date consistent with Section 219.] 06 ofthis Part, or on and after

the initial start-up date, whichever is later, the owner or operator of a coating line

subject to the requirements of Section 219.219219.218 of this Subpart shall

comply with the following:

I) By May 1, 20 12~, or upon initial start-up, whichever is later, submit a

certification to the Agency that includes~
353

Al A description ofthe practices and procedures that the source will

follow to ensure compliance with the applicable requirements in

Section 219.2ll319.318 ofthis Subpart;

ill. For sources subject to Section 219.219(a)(6), the work practices

plan specified in that Section;

g For sources subject to Section 2]9.219(b)(6), the application

methods used to apply coatings on the subject coating line;

2) Notify the Agency of any violation of Section 219.2] 9 ofthis Subpart by

providing a description ofthe violation and copies ofrecords documenting

the violation to the Agency within 30 days following the occurrence ofthe

violation; and

3) Maintain at the source all records required by this subsection (g) for a

minimum ofthree years from the date the document was created and make

those records available to the Agency upon request.

h) On and after a date consistent with Section 219.1 06(c) ofthis Part, or on and after

the initial start-up date, whichever is later, the owner or operator of a flat wood

paneling coating line subject to the requirements in Section 219.217 ofthis

Subpart shall comply with the following:

I) By August I, 20 I0, or upon initial start-up, whichever is later, submit a

certification to the Agency that includes a description ofthe practices and

procedures that the source will follow to ensure compliance with the

applicable requirements in Section 219.21 7(c) and (d) of this Subpart; and

2) Notify the Agency of any violation of Section 219.217 ofthis Subpart by

providing a description ofthe violation and copies ofrecords documenting

such violation to the Agency within 30 days following the occurrence of

the violation.

il Each owner or operator of a pleasure craft surface coating operation subjectto the

limitations in Section 219.204(q)(5)(A) through (G) oftbis Subpart and

complying by m= of Section 2J 9.207(mtQf1.bis Subpart-.Slliill c.oJlljJly witb..1ill:;

following

D Bya date consistent with Section 2J9.106 ofthis Part or uQon initial startJlP ofa new Qleasure craft sud'ace coatil)gopetajion, whichever i~r, or

upon changiug the method of comQliance for an existing subject coating

operation from Section 2]9.204, 219.205 or 219.207(kl ofthis Subpart to

Section 219.207(1) ofthis SubQart, the owner or operator ofa subject

coating operation shall perfonn all tests and calculati.Q1liJ)~.cessary to
354

demill1>tr~te that the subject cQatin,gJine will be in cQmpliance with

SectiQn 219.207(1) on and after a date eQn~istent with SectiQn 219.106 Qf

this Part or on and aftes the initial start-up date.

fl On and altes a date eQnsLstent with Se.etion 219.106 Qfthis raUb-Qr Qn and

afteI the initial tart-uR date whiehever is later. the Qwner Qr QperatQr Qf a

subject pleasure eraft eQating QperatiQn shall:

6J, CQlIeet and recQrd the fQllowing infQrmatiQn each mQnth:

i2 The am.ou.nt Qf eaeh...Rleasure <;.raft surface eoating used in

eaeh subjeet eQating QperatiQn'

ill The YOM eQntent Qf eaeh pleasure eraft surfaee eQating

used in eaeh subjeet cQating QperatiQn:

jill Total mQnthlv YOM emissiQns fQr all subjeet pleasure eraft

surfaee eQatin g Qperations:

ill, At the end ofthe first 12-mQoJb averaginlUleriQd. and at t~d of

eaeh subseg.llent mQnth. eolleet and rceQrd the fQIIQwing

infQrmatiQn:

II J:he YOM mass emissi.on limit fQr all subject pleasure eraft

wiaee eoatingoperatiQns fQr the applicable 12-mQnth

averaging periQd. with s.llPportinrcc.aleulatiQns:

ill The tQtal aetual emissiQns QfVOM from all subLe.et

pleasure craft surfaee cQating operatiQns fQr the applieable

12-month averaging periQd:

Q NQ.tify the Agen.ey in writing of any violatiQn Qfthe requirements

QfSectiQO 219.207(1) within 30 days fQIIQwi.og the Qeeurrence Qf

the violatiQn and provide reeQ~umenting the violatiQnupsm

fi:.illlest by the...AgeneYi

III NotifY the AgencY in writio~at 1~ 1!Leale.odar days befQre

.eh~nging the mcthQd ofeompliance with this Subpart from SeetiQn

219.207(1) to SeetiQn 219.204. 219.205 Qr 219.207(k). UpQn

changing the method of cQmp)janee. the Qwner or QperatQr shall

.e.QJuI)ly with ~I.l require.ments set fQI1h in subsectj.on (el. (dl. or (e)

Qfthis SeetiQn. as applieable.
355

!J Maintain at tbe SQurce all rccQrds required by thi~s subsectiQn (hl

fQr a minimum Qftbree years from thc date the dQcument wa~

created, and prQvide such reywd.s tQ the agency lUND request.

(SQurce: Amended at 34 III. Reg, __, effective _~~~~--')

Sedion 219.212 Cross-Line Averaging to Establish Compliance for Coating Lines

a) On and after March 15, 1996, any Qwner Qr QperatQr Qf a CQating line subject tQ

the limitatiQns set fQrth in SectiQn 219.204 Qfthis Subpart, except CQating lines

subject tQ the limitatiQns in SectiQn 219.204Will, (c)(2), (g)(2), (h)(2), BF (Q)>..21:

(g) Qfthis Subpart, and with cQating lines in QperatiQn priQr tQ January 1, 1991

(O'pre-existing cQating lines"), may, fQr pre-existing cQating lines Qnly, electtQ

cQmply with the requirements Qfthis SectiQn, rather than cQmplying with the

applicable emissiQn limitatiQns set fQrth in SectiQn 219.204, ifan QperatiQnal

change Qfthe type described belQw has been made after January 1, 1991, tQ Qne

Qr mQre pre-existing cQating lines at the SQurce. An QperatiQnal change Qccurs

when a pre-existing cQating line .is replaced with a line using IQwer YOM cQating

fQr the same purpQse as the replaced line ('-'replacement line"). A SQurce electing

tQ rely Qn this SectiQn tQ demQnstrate cQmpliance with the requirements Qf this

Subpart shall Qperate pursuant tQ federally enfQrceable permit cQnditiQns

apprQved by the Agency and USEPA.

b) An Qwner Qr Qperator Qf pre-existing cQating lines subject tQ a YOM CQntent

limitatiQn in SectiQn 219.204 Qfthis Subpart and electing tQ rely Qn this SectiQn tQ

demQnstrate cQmpliance with this Subpart must establish, by use Qfthe equatiQns

in subsectiQn (d) Qfthis SectiQn, that the calculated actual daily YOM emissiQns

frQm all participating cQating lines, as defined in this subsectiQnbelew, are less

than the calculated daily allQwable YOM emissiQns frQm the same group Qf

cQating lines. FQr any pre-existing cQating line tQ be aggregated fQr the purpQses

Qf SectiQn 2 I9.212, 219.213, Qr 219.2 I4 Qfthis Subpart (O'participating cQating

lines"), the SQurce must establish that:

1) All cQatings applied Qn the participating cQating line shall, at all times,

have a YOM CQntent less than Qr equal tQ the applicable YOM CQntent

limitatiQn fQr such cQating listed in Appendix I~l Qfthis Part; and

2) On the date the SQurce elects tQ rely Qn this SectiQn tQ demQnstrate

cQmpliance with this Subpart, all cQatings applied Qn the participating

cQating line are nQt already in cQmpliance with the YOM CQntent

limitatiQn fQr such cQating effective Qn Qr after March 15, ]996; Qr the

participating cQating line is a replacement line, as defined in subsectiQn (a)

Qfthis SectiQn with an QperatiQnal change Qccurring Qn Qr after January],

1991.
356

c) Notwithstanding subsection (a) of this Section, any owner or operator of a coating

line subject to the limitations set forth in Section 219.204 ofthis Subpart and

electing to rely on this Section to dcmonstrate compliance with this Subpart, may

also include as a participating coating line, until Dccember 31, ]999, only, any

replacement line that satisfies all ofthe following conditions:

1) The replacement line is operatcd as a powder coating line;

2) The replacement line was added after July 1,1988; and

3) The owner or operator also includes as a participating coating line one or

more coating lines that satisfy the criteria of a replacement line, as

described in subsection (a) ofthis Section.

d) To demonstrate compliance with this Section, a source shall establish the

following:

I) An alternative daily emission limitation shall be determined for all

participating coating lines at the source according to subsection (d)(2) of

this Section. All participating coating lines shall be factored in each day

to demonstrate compliance. Provided eompliance is established pursuant

to the requirements in this subsection, nothing in this Section requires

daily operation of each participating line. Actual daily emissions from all

participating coating lines (Ed) shall never exceed the alternative daily

emission limitation (Ad) and shall be calculated by use of the following

equation:

n

Ed = IV,C,

1=1

where:

Ed = Actual daily YOM emissions from participating coating lines in

units of kg/day (Ibs/day);

= Subscript denoting a specific coating applied;

n Total number of coatings applied by all participating coating

lines at the source;

Yi Yolume of each coating applied for the day in units of 1/day

(gal/day) of coating (minus water and any compounds which are

specifically exempted from the definition of YOM); and

Ci = The YOM content of each coating as applied in units of kg
357

VOMII (Ibs VOM/gal) of coating (minus water and any

compounds which are specifically exempted from the definition

ofVOM).

2) The alternative daily emission limitation (~) shall be determined for all

participating coating lines at the source on a daily basis as follows:

where:

AI and Ap are defined in subsections (d)(2)(A) and (d)(2)(B) of this

Section.

A) The portion ofthe alternative daily emissions limitation for

coating operations at a source using non-powder coating (AI) shall

be determined for all such participating non-powder coating Jines

on a daily basis as follows:

A, = IV,L, D, -C,

j",1 D{-Lj

where:

AI = The YOM emissions allowed for the day in units of

kg/day (Ibs/day);

= Subscript denoting a specific coating applied;

n Total number of coatings applied by all participating

coating lines at the source;

Ci = The YOM content of each coating as applied in units of kg

VOMII (Ibs VOM/gal) of coating (minus water and any

compounds which are specifically exempted from the

definition of YOM);

OJ = The density ofVOM in each coating applied. For the

purposes of calculating Ai, the density is 0.882 kg VOM/I

YOM (736 Ibs YOM/gal YOM);

Vi = Yolume of each coating applied for the day in units of I

(gal) of coating (minus water and any compounds which
358

are specifically exempted from the definition of YOM);

and

Li = The YOM emission limitation for each coating applied, as

specified in Section 219.204 ofthis Subpart, in units of kg

YOM/1 (lbs YOM/gal) of coating (minus water and any

compounds which are specifically exempted from the

definition of YOM).

B) The portion of the alternative daily emissions limitation for

coating operations at a source using powdered coating (Ap) shall

be detennined for all such participating powder coating lines on a

daily basis as follows:

~f. VLDKh A ::;:; L...J~ I I I

" 11=1 i=l D; - L;

where:

Ap = The YOM emissions allowed for the day in units of

kg/day (Ibs/day);

h = Subscript denoting a specific powder coating line;

= Subscript denoting a specific powder coating applied;

m = Total number of participating powder coating lines;

n = Total number of powder coatings applied in the

participating coating lines;

OJ The assumed density ofYOM in liquid coating, 0.882 kg

YOMI1 YOM (7.36Ibs YOM/gal YOM);

Yj = Yolume of each powder coating consumed for the day in

units of I (gal) of coating;

Lj The YOM emission limitation for each coating applied, as

specified in Section 2 I9.204 ofthis Subpart, in units of kg

YOMI1 (lbs YOM/gal) of coating (minus water and any

compounds which are specifically exempted from the

definition of YOM); and

K = A constant for each individual coating line representing

the ratio ofthe volume of coating solids consumed on the
359

liquid coating system which has been replaced to the

volume of powder coating consumed on the replaeement

line to accomplish the same coating job. This value shall

be determined by the souree based on tests conducted and

reeords maintained pursuant to the requirements of

Section 219.213 ofthis Subpart demonstrating the amount

of coating solids eonsumed as both liquid and powder.

Tests methods and recordkeeping requirements shall be

approved by the Agency and USEPA and contained in the

source's operating permit as federally enforceable permit

conditions, subject to the following restrictions:

K cannot exceed 0.9 for non-recycled powder

coating systems; or

• K cannot exceed 2.0 for recycled powder coating

systems.

(Source: Amended at 34 Ill. Reg. , effective )

Section 219.219 Work Practice Standards for Automobile and Light-Duty Truck Assembly

Coatings and Miscellaneous Metal and Plastic Parts Coatings

ill Every owner or operator of a coating line subject to the requirements of Section

219.204(a)(2) of this Subpart shall:

l} Store all YOM-containing coatings, thinners. coating-related waste

materials, cleaning materials, and used shop towels in closed containers;

£1 Ensure that mixing and storage containers used for YOM-containing

coatings. thinners. and coating-related waste materials are kept closed at

all times except when depositing or removing those materials:

11 Minimize spills ofVOM-containing coatings. thinners. and coating-related

waste materials:

:u Convey VOM-eontaining coatings, thinners, and coating-related waste

materials from one location to another in closed containers or pipes;

21 Minimize YOM emissions from cleaning ofstorage, mixing, and

conveying equipment:

Ql Develop and implement a work practice plan to minimize YOM emissions

from cleaning and from purging of equipment associated with coating

lines subject to the limitations in Section 2]9.204(a)(2). The plan shall
360

specify practices and procedures that the source will follow to ensurc that

YOM emissions from the operations listed in this subsection (a)(6) are

minimized. Ifthe owncr or operator ofthe subject coating line has alreadv

implemented a work practice plan for the coating line pursuant to Subpart

IIII of40 CFR63. incorporated by reference in Section 219.112 ofthis

Part. the owner or operator may revise the plan as necessary to comply

with this Section.

A.l Yehicle body wiping:

ill Coating line purging:

g Flushing of coating systems;

ill Cleaning ofspray booth grates. walls. and equipment: and

D Cleaning of external spray booth areas.

Ql Except as provided in subsection (c) ofthis Section. every owner or operator of a

coating line described in Section 219.204(q) ofthis Subpart shall:

11 Store all YOM-containing coatings. thinners. coating-related waste

materials. cleaning materials, and used shop towels in closed containers;

l} Ensure that mixing and storage containers used for YOM-containing

coatings. thinners, coating-related waste materials. and cleaning materials

are kept closed at all times except when depositing or removing these

materials;

.11 Minimize spills ofYOM-containing coatings. thinners. coating-related

waste materials. and cleaning materials;

11 Convey YOM-containing coatings, thinners. coating-related waste

materials, and cleaning materials from one location to another in closed

containers or pipes;

il Minimize YOC emissions from cleaning of application, storage. mixing,

and conveying equipment by ensuring that equipment cleaning is

performed without atomizing the cleaning solvent and all spent solvent is

captured in closed containers; and

§l Apply all coatings using one or more ofthe following application

methods:

A.l Electrostatic spray:
361

ill High volume low pressure (HVLP) spray:

g Flow coating. For the purposes ofthis subsection (b)(6)(C). flow

coating means a non-atomized technique of applying coating to a

substrate with a fluid nozzle with no air supplied to the nozzle;

ill Roll coating:

ill Dip coating. including electrodeposition. For DUfDoses ofthis

subsection (b)(6)(E). electrodeposition means a water-borne dip

coating process in which opposite electrical charges are applied to

the substrate and the coating. The coating is attracted to the

substrate due to the electrochemical potential difference that is

created;

D Airless spray;

ill Air-assisted airless spray; or

ill Another coating application method capable of achieving a transfer

efficiency equal to or better than that achieved by HVLP spraying.

ifthe method is approved in writing by the Agency.

9 Notwithstanding subsection (b) ofthis Section. the application method limitations

in subsection (b)(6) shall not applv to the following:

D Coating lines complying with Section 219.207(k)(1):

n For metal parts and products coating operations: touch-up coatings. repair

coatings, textured finishes. stencil coatings. safety-indicating coatings.

solid-film lubricants. electric-insulating and thermal-conducting coatings,

magnetic data storage disk coatings. and plastic extruded onto metal parts

to form a coating;

11 For pleasure craft surface coating operations: extreme high gloss coatings;

:!l For plastic parts and products coating operations: airbrush operations

using 18.9 liters (5 gallons) or less of coating per year.

il For ammunition sealant operations: cap s_ealants and~m.Q!!1b waterproofing

sealam~

(Source: Added at 34 III. Reg. , effective )
362

SUBPART II: FIBERGLASS BOAT MANUFACTURING MATERIALS

Section 219.890 Applicability

i!l Except as provided in subsection (b) ofthis Section. on and after May I.

20 12~. the requirements ofthis Subpart shall apply to the owners or operators

ofsources that manufacture hulls or decks of boats from fiberglass. or that build

molds to make hulls or decks of boats from fiberglass. and that emit 6.8 kg/day

(] 5Ibs/day) or more of YOM. calculated in accordance with Section

219.894(a)(l )(B), from open molding resin and gel coat operations, resin and gel

coat mixing operations. and resin and gel coat application equipment clcaning

operations, in the absence of air pollution control equipment. If a source is

subject to this Subpart based upon such criteria. the limitations ofthis Subpart

shall apply to the manufacture of all fiberglass boat parts at the source.

Q} Notwithstanding subsection (a) ofthis Section, the requirements ofthis Subpart

shall not apply to the following:

11 Surface coatings applied to fiberglass boats;

Il Industrial adhesives used in the assembly offiberglass boats. Polyester

resin putties used to assemble fiberglass parts shall not be considered

industrial adhesives for purposes of this exclusion;

11 Closed molding operations.

f1 If a source is or becomes subject to one or more ofthe limitations in this Subpart.

the source is always subject to the applicable provisions ofthis Subpart.

ill The owner or operator of a source exempt from the limitations ofthis Subpart

because of the criteria in this Section is subject to the recordkeeping and reporting

requirements specified in Section 219.894(a) ofthis Subpart.

(Source: Added at 34 1I1. Reg. , effective ~)

Section 219.891 Emission Limitations and Control Requirements

i!l Except as provided in subsection CO ofthis Section, no owner or operator of a

source subject to the requirements ofthis Subpart shall use a subject resin or gel

coat at the source unless the resin and gel coat comply with subsection (b)(l) or

(b)Ot (c), or Cd) ofthis Section. as well as with subsections Ce), (g), and (h) of

this Section. For sources complying pursuant to subsection (b) or (c) ofthis

Section. ifthe non-monomer YOM content of a resin or gel coat exceeds 5

percent. by weight. the excess non-monomer YOM shall be added to the
363

monomer YOM content of the resin or gel eoat in accordance with thc cquation

below:

Weighted Average

Monomer YOM

Content

=

n II /1 I M,vOM, I M,vOMom - I 0.05' M,

..ci"'''-'-". + ;=1 i=]

o n

IM, IM,

i"'\ i=1

Mj Mass ofopen molding resin or gel coat 0) used in the past

12 months in an operation, in megagrams.

YOM, Monomer YOM content. by weight percent, of open

molding resin or gel coat 0) used in the past 12 months in

an operation.

1 Subscript denoting a specific open molding resin or gel

coat applied.

11 Number of different open molding resins or gel coats used

in the past 12 months in an operation.

YOMom :: Non-monomer YOM content. by weight percent. of open

molding resin or gel coat (i) used in the past 12 months in

an operation.

Ql YOM Content Limitations

11 Except as provided in subsection (e) ofthis Seetion, the monomer YOM

content of a subject resin or gel coat shall not exceed the following

limitations:

Weighted average

monomer YOM

content

(weight percent)

AI Production resin

j} Atomized spray
364

ill Non-atomized 35

ill Pigmented gel coat 33

g Clear gel coat 48

.ill Tooling resin

II Atomized 30

ill Non-atomized 39

ill Tooling gel coat 40

11 Except as provided in subsection Ie) ofthis Section, the weighted average

monomer YOM content of a subject resin or gcl coat shall not exceed the

applicable limitation set forth in subsection Ib)(]) ofthis Section on a 12-

month rolling average basis. Equation J shall be used to determine the

weighted average monomer YOM content for resin and gel coat materials.

Equation I:

Weighted Average

Monomer YOM =

Content

,-1

"

IM;

i=1

Mi = Mass of open molding resin or gel coat 0) used in the past

J2 months in an operation, in megagrams;

n

Monomer YOM content. by weight percent. of open

molding resin or gel coat 0) used in the past 12 months in

an operation;

Number of different open molding resins or gcl coats used

in the past 12 months in an operation.

f1 Emissions Averaging Alternative. The owner or operator of a source subject to

the requirements ofthis Subpart may elect to include some or all ofthe subject
365

resin and gel coat operations at the source in the emissions averaging alternative.

Resin and gel coat operations utilizing the emissions averaging alternative shall

comply with a source-specific monomer YOM mass em ission limit on a 12-month

rolling average basis. calculated at the end of each calendar month. All subject

resin and gel coat operations that do not utilize the emissions averaging

alternative shall comply with the requirements in subsection (b) or (d) ofthis

Section, as wcll as with all other applicable requirements in this Section.

11 The owner or operator of a sourcc subject to this subsection (c) shall use

Equation 2 to determine the source-specific monomer YOM mass

emission limit for resin and gel coats included in the emissions average:

Equation 2:

Monomer

YOM Limit

where:

Monomer :=

YOM

Content

Total allowable monomer YOM that can be emitted

from the open molding operations included in the

average. expressed in kilograms per 12-month period:

Mass of production resin used in the past 12 months.

excluding any materials that are exempt. expressed in

megagrams (Mg);

MpG = Mass of pigmented gel coat used in the past 12 months,

excluding any materials that are exempt. expressed in

Mg;

MeG = Mass of clear gel coat used in the past 12 months,

excluding any materials that are exempt. expressed in

Mg:

MTR Mass oftooling resin used in the past 12 months,

excluding any materials that are exempt, expressed in

Mg;

MTG = Mass oftooling gel coat used in the past 12 months,

excluding any materials that are exempt. expressed in

Mg.
366

The numerical coefficients associated with each term on the right hand

side ofEquation 2 are the allowable monomer YOM cmission rates for

that particular matcrial in units of kg YOM/Mg of material used.

II At the end ofthe firstl2-month averaging period. and at the end of each

subsequent month, the owner or operator of a source subject to this

subsection (c) shall use Equation 3 to calculate the monomer YOM

emissions from the resin and gel coat operations included in the emissions

average to determine whether the emissions exceed the limitation

calculated using Equation 2.

Equation 3:

Monomer

YOM =

Emissions

(PVR)(M R)+ (PVPG)(MpG )+ (PVcc,xMcr;) +

(PVTR)(MTR )+ (PVmXM m)

Monomer=

YOM

Emissions

Monomer YOM emissions calculated using the

monomer YOM emission equations for each operation

included in the average, expressed in kg;

Weighted-average monomer YOM emission rate for

production resin used in the past 12 months, expressed

in kglMg. calculated in accordance with Equation 4 in

subsection (c)(3);

Mass of production resin used in the past 12 months.

expressed in Mg;

Weighted-average monomer YOM emission rate for

pigmented gel coat used in the past 12 months,

expressed in kglMg. calculated pursuant to Equation 4;

Mass of pigmented gel coat used in the past 12 months,

expressed in Mg:

= Weighted-average monomer YOM emission rate for

clear gel coat used in thc past 12 months, expressed in

kg/Mg. calculated pursuant to Equation 4;

Mm Mass of clear gel coat used in the past 12 months.

expressed in Mg;
367

PYTR Weighted-average monomer YOM emission rate for

tooling resin used in the past 12 months. expressed in

kg/Mg. calculated pursuant to Equation 4;

Mass oftooling resin used in the past 12 months,

expressed in Mg;

Weighted-average monomer YOM emission rate for

tooling gel coat used in the past 12 months, expressed in

kg/Mg, calculated pursuant to Equation 4;

Mass oftooling gel coat used in the past 12 months,

expressed in Mg.

Jl For purposes of Equation 3. the owner or operator of a source subject to

this subsection (c) shall use Equation 4 below to calculate the weightedaverage monomer YOM emission rate for the previous 12 months for each

resin and gel coat operation included in the emissions average. except as

provided in subsection (e) ofthis Section.

Equation 4:

"

IM,PV,

P V = -,,'-:!-'--- OP n

IM,

r"'.l

PYo? Weighted-average monomer YOM emission rate for each

open molding operation (PYR, PYrG• PYCG, PYTR• and PYml

included in the average, expressed in kg of monomer YOM

per Mg of material applied;

Mj = Mass ofresin or gel coat (i) used within an operation in the

past 12 months. expressed in M!!;

!! Number of different open molding resins and gel coats used

within an operation in the past 12 months;

PYi The monomer YOM emission rate for resin or gel coat (i)

used within an operation in the past 12 months, expressed in

kg of monomer YOM per Mg ofmaterial applied. The

monomer YOM emission rate formulas in subsection (c)(4)
368

ofthis Section shall be used to compute PYj• If a source

includes filled resins in the emissions average. the source

shall use the value of PYF. calculated using Equation 5 in

subsection (e)(3) ofthis Section, as the value ofPYj for those

resins;

! Subscript denoting a specific open molding resin or gel coat

applied.

:u For purposes of Equation 4 and subsection (e)(3) ofthis Section, thc

following monomer YOM emission rate formulas shall apply: .

Al Production resin. tooling resin:

i)

ii)

iii)

iv)

v)

vi)

Atomized: 0.014 x (Resin YOM%i425

Atomized, plus vacuum bagging with roll-out: 0.01185 x

(Resin YOM%)2425

Atomized, plus vacuum bagging without roll-out: 0.00945

x (Resin YOM%i425

Nonatomized: 0.014 x !Resin YOM%i275

Nonatomized, 'plus vacuum bagging with roll-out: 0.0110 x

(Resin YOM%)2275

Nonatomized, plus vacuum bagging without roll-out:

0.0076 x !Resin YOM%)2275

ill Pigmented gel coat, clear gel coat, tooling gel coat: 0.445 x (Gel

Coat YOM%)'-675

Q} Capture System and Control Device Requirements. No owner or operator of a

source subject to the requirements ofthis Subpart that is utilizing a capture system

and control device for a subject resin or gel coat operation shall conduct that

operation unlcss the following requirements are satisfied:

12 An afterburner or carbon adsorber is installed and operated that meets thc

limitations set forth in this subsection (d). The owner or operator may use

an emissions control system other than an afterburner or carbon adsorber

ifthat device complies with all limitations in this subsection (d). the owner

or operator submits a plan to the Agency detailing appropriate monitoring

devices, test methods, recordkeeping requirements. and operating
369

parameters for the control device, and the plan is approved bv the Agency

and USEPA within federally enforceable permit conditions;

D The YOM emissions at the outlet ofthe control device meet an emissions

limitation determined using Equation 2 in subsection (c)lI) ofthis Section.

In Equation 2, however. instead of using the mass of each material used

over the past 12 months to determine the emission limitation, the owner or

operator shall use the mass of each material used during the applicable

control device performance test;

II The owner or operator complies with all testing and monitoring

requirements set forth in Section 219.892 ofthis Subpart.

>U Filled Resins. For all filled production and tooling resins, the owner or operator

of a source subject to this Subpart shall adjust the monomer YOM emission rates

detcrmined pursuant to Section 219.89](b) and (c) ofthis Subpart using Equation

5 in subsection (e)(3). If complying pursuant to Section 21 9.891(b), the emission

rate determined using Equation 5 shall not exceed the limitations set forth in

subsections (e)lI) and (e)(2) ofthis Section. Ifthe non-monomer YOM content

of a filled resin exceeds 5 percent, by weight. based on the unfilled resin, the

excess non-monomer YOM shall be added to the monomer YOM content in

accordance with the equation set forth in Section 219.891 (a).

12 Tooling Resin; 54 kg II 19.1 Ibs) monomer YOM/Mg filled resin applied;

D Production Resin; 46 kg 1I01Albs) monomer YOM/Mg filled resin

applied:

II Equation 5:

PV _ PV: ,(100 - %Filler)

r - u x . 100

where:

PYE = The as-applied monomer YOM emission rate for the filled

production resin or tooling resin, expressed in kg

monomer YOM per Mg offilled material;

PYu The monomer YOM emission rate for the unfilled resin,

before filler is added, calculated using the formulas in

Section 219.89](b)(4) ofthis Subpart;

% Filler = The weight-percent offiller in the as-applied filled resin

system.
370

The limitations in subsections Ca) through Ce) ofthis Section shall not apply to the

following materials. These materials shall instead complv with the applicable

requirements set forth in subsections WC]) through W(3).

.u Production resins, including skin coat resins, that must meet specifications

for use in military vessels or must be approved by the United States Coast

Guard for use in the construction oflifeboats, rescue boats, and other lifesaving appliances approved under 46 CFR Subchapter O. incorporated by

reference in Section 219.112 ofthis Part. or for use in the construction of

small passenger vessels regulated by 40 CFR Subchapter T. incorporated

by reference in Section 219.J12 ofth is Part. The owner or operator of a

source subject to this Subpart shall apply all such resins with

nonatomizing resin application equipment;

D Production and tooling rcsins. and pigmented. clear. and tooling gel coats

uscd for part or mold repair and touch ups. These materials shall not

exceed J percent. by weight. of all resins and gel coats used at a subject

source on a 12-month rolling average basis;

l) Pure. 100 percent vinylester resins used for skin coats. The owner or

operator ofasource subject to this Subpart shall apply thesc resins with

non-atomizing resin application equipment, and the total amount ofthe

resins shall not exceed 5 percent. by weight. of all resins used at the

subject source on a 12-monthrolling-average basis.

No owner or operator of a source subjeet to this Subpart shall use YOMcontaining cleaning solutions to remove cured resins and gel coats from fibcrglass

boat manufacturing application equipment. Additionally, no owner or operator

shall use YOM-containing cleaning solutions for routine cleaning of application

equipment unless:

.u The YOM content ofthe cleaning solution is less than or equal to 5

percent, by weight; or

D The composite vapor pressure ofthe cleaning solution is less than or equal

to 0.50 mmHg at 68°F.

hl No owner or operator of a source subject to this Subpart shall use resin or gel coat

mixing containers with a capacity equal to or greater than 208 liters C55 gallons),

including those used for on-site mixing of putties and polyputties. unless such

containers have covers with no visible gaps in place at all times, except when

material is being manually added to or removed from a container or when mixing

or pumping equipment is being placed in or removed from a container.
371

(Source: Added at 34 III. Reg. " effective r

Section 219.892 Testing and Monitoring Requirements

g} Testing to demonstrate compliance with the requirements of Section 219.89 I of

this Subpart shall be conducted by the owner or operator within 90 days after a

request by the Agency. or as otherwise specified in th is Subpart. The testing shall

be conducted at the expense ofthe owner or operator and the owner or operator

shall notify the Agency in writing 30 days in advance of conducting the testing to

allow the Agency to be present during testing.

!ll Testing to demonstrate compliance with the monomer YOM content limitations

for resin and gel coat materials in Section 219.89JCb) ofthis Subpart shall be

conducted upon request ofthe Agency, or as otherwise specified in this Subpart,

in accordance with SCAQMD 312-9 I, incorporated by reference in Section

2 I9.112 ofthis Part.

£1 The owner or operator of a source complying with this Subpart pursuant to

Section 219.89JCd) shall comply with the following:

II By May I, 2012~, or upon initial start-up, whichever is later, and upon

start-up ofa new control device, conduct an initial performance test ofthe

control device in accordance with this subsection (c) that demonstrates

compliance with the emission limitation determined pursuant to Section

219.89JCd).

D Subsequent to the initial performance test described in subsection (c)(]) of

this Section, conduct at least one performancc test per calendar year.

Performance tests used to demonstrate compliance with Section

219.89JCd) shall be conducted at least six months apart, unless the

performance test is being conducted following an exceedance of operating

parameters as described in subsection (c)(3) ofthis Section, or per a

request by the Agency.

11 Monitor and record relevant operating parameters, including the control

efficiency ofthe control device and the amount of materials used in the

fiberglass boat manufacturing process, during each control device

performance test used to demonstrate compliance with Section 219.89I(d).

The owner or operator shall continue to operate the fiberglass boat

manufacturing process within the parameters until another performance

test is conducted that demonstrates compl iance with Section 219.89 JCd).

The owner or operator shall monitor the parameters at all times when the

control device is in operation. Ifthe fiberglass boat manufacturing process

exceeds any operating parameter by more than 10 percent, the owner or
372

operator shall conduct additional performance testing in accordance with

this Section within 10 operating days after the exceedance;

12 The methods and procedures ofSection 219.105(d) and (f) shall be used

for testing to demonstrate compliance with the requirements of Section

219.891(d) ofthis Subpart, as follows;

A1 To select the sampling sites, Method I or lA, as appropriate, 40

CPR 60, Appendix A, incorporated bv reference at Section

219.112 ofthis Part. The sampling sites for determining efficiency

in reducing YOM from the dryer exhaust shall be located between

the dryer exhaust and the control device inlet, and between the

outlet ofthe control device and the exhaust to the atmosphere;

ill To determine the volumetric flow rate ofthe exhaust stream,

Method 2. 2A. 2C. or 20, as appropriate. 40 CFR 60, Appendix A,

incorporated by reference at Section 219.112 ofthis Part;

g To determine the YOM concentration ofthe exhaust stream

entcring and exiting the control device, Method 25 or 25A, as

appropriate, 40 CFR 60, Appendix A, incorporated by refcrcnce at

Section 219.112 ofthis Part. For thermal and catalytic

afterburners, Method 25 must be used except under the following

circumstances, in which case Method i5A must bc used;

il The allowable outlet concentration ofVOM from the

control device is less than 50 ppmv, as carbon;

ill The YOM concentration at the inlet ofthe control device

and the rcquired level of control result in exhaust

concentrations ofVOM of 50 ppmv, or less, as carbon; and

iill Due to the high efficiency ofthe control device, the

anticipated YOM concentration at the control device

exhaust is 50 ppmv or less, as carbon, regardless of inlet

concentration. lfthe source ejects to use Method 25A

under this option, the exhaust YOM concentration must be

50 ppmv or less, as carbon. and the required destruction

efficiency must be met for the source to have demonstrated

compliance. Ifthe Method 25A test results show that the

required destruction efficiency apparently has been met, but

thc exhaust concentration is above 50 ppmv, as carbon, a

retest is required. The retest shall be conducted using

either Method 25 or 25A. Ifthe retest is conducted using

Method 25A and the test results again show that the
373

required destruction efficiency apparently has been met, but

the exhaust concentration is above 50 ppmv, as carbon. the

source must retest again using Method 25.

ill Notwithstanding the criteria or requirements in Method 25, which

specifies a minimum probe temperature of 129°C (265°F), the

probe must be heated to at least the gas stream temperature ofthe

dryer exhaust. typically close to I76.7"C (350°F); and

m During testing. the fiberglass boat manufacturing operation shall

be operated at representative operating conditions and flow rates.

il If an afterburner or carbon adsorber is used to demonstrate compliance,

the owner or operator shall;

Al Install, calibrate. operate, and maintain temperature monitoring

devices with an accuracy of 3°C or 5°F on the emissions control

system in accordance with Section 219.I05(d)(2) ofthis Part and

in accordance with the manufacturer's specifications. Monitoring

shall be performed at all times when the emissions control system

is operating; and

ill Install, calibrate, operate and maintain, in accordance with

manufacturer's specifications, a continuous recorder on the

temperature monitoring devices. such as a strip chart, rccorder or

computer. with at least the same accuracy as the tcmperature

monitor.

!il If an cmissions control system other than an afterburner or carbon

adsorber is used to demonstrate compliance, the owner or operator shall

install, maintain. calibrate, and operate the monitoring equipment as set

forth in the owner's or operator's plan approved by the Agency and

USEPA pursuant to Section 219.89lCd).

Ql Testing to demonstrate compliance with the YOM content limitations for cleaning

solutions in Section 219.891 (g) ofthis Subpart. and with the non-monomer YOM

content limitations for resin and gel coat materials in Section 2] 9.89lCa) ofthis

Subpart, shall be conducted upon request ofthe Agency. or as otherwise specified

in this Subpart, as follows:

D The applicable test methods and procedures specified in Section

219.1 05(a) ofthis Part shall be used; provided, however, Method 24,

incorporated by reference at Section 219.112 ofthis Part. shall be used to

demonstrate compliance; or
374

£1 For cleaning solvents, the manufacturer's specifications for YOM content

mav bc used ifthe manufacturer's specifications are based on results of

tests ofthe YOM content conducted in accordance with methods specified

in Section 219.1 05(a) of this Part; provided, however, Method 24 shall be

used to determine compliance.

tl The owner or operator of a source subject to this Subpart and relying on the YOM

content ofthe cleaning solution to comply with Section 219.891 (g)(]) ofthis

Subpart shall:

11 For cleaning solutions that are prepared at the source with equipment that

automatically mixes cleaning solvent and water (or other non-YOM):

Al Install, operate, maintain, and calibrate the automatic feed

equipment in accordance with manufacturer's specifications to

regulatc the volume of each ofthe cleaning solvent and water (or

other non-YOM), as mixed; and

ill Pre-set the automatic feed equipment so that the consumption rates

ofthe cleaning solvent and water (or other non-YOM), as applied,

comply with Section 219.89I(g)(1);

£1 For cleaning solutions that are not prepared at the source with automatic

feed equipment, keep records ofthe usage of cleaning solvent and water

(or other non-YOM) as set forth in Section 219.894(g) ofthis Subpart.

f} Testing to demonstrate compliance with the YOM composite partial vapor

pressure limitation for cleaning solvents set forth in Section 21 9.891!g) ofthis

Subpart shall be conducted in accordance with the applicable methods and

procedures set forth in Section 219.1 10 ofthis Part.

(Source: Added at 34 III. Reg. , effective --')

Section 219,894 Recordkeeping and Reporting Requirements

ill The owner or operator of a source exempt from the limitations of this Subpart

because ofthe criteria in Section 219.890(a) of this Subpart shall:

11 By May 1, 2012~, or upon initial start-up, whichever is later, submit a

certification to the Agency that includes the following:

Al A declaration that the source is exempt from the requirements in

this Subpart because ofthe criteria in Section 219.890(a);
375

m Calculations that demonstrate that combined emissions of YOM

from all subject fiberglass boat manufacturing operations

(including solvents used for cleanup operations associated with the

fiberglass boat manufacturing operation) at the source never equal

or exceed 6,8 kg/day (15 Ibs/day), in the absence of air pollution

control equipment To calculate daily em issions of YOM, the

owner or operator shall determine the monthly emissions of YOM

from fiberglass boat manufacturing operations at the source

(including solvents used for cleanup operations associated with the

fiberglass boat manufacturing operations) and divide the amount

by the number of days during that calendar month that the

fiberglass boat manufacturing operations were in operation;

n Notify the Agency ofany record that shows that the combined emissions

of YOM from subject fiberglass boat manufacturing operations at the

source, including related cleaning activities, ever equal or exceed 6,8

kg/day (15 Ibs/day), in the absence of air pollution control equipment,

within 30 days after the event occurs, and provide copies ofthe record

upon request by the Agency.

Q} All sources subject to the requirements ofthis Subpart shall:

11 By May I, 201 2~, or upon initial start-up ofthe source, whichever is

later, and upon start-up of a new fiberglass boat manufacturing operation

at the source, submit a certification to the Agencv that includes:

Al Identification of each subject fiberglass boat manufacturing

operation as ofthe date of certification:

m A declaration that all subject fiberglass boat manufacturing

operations, including related cleaning operations, are in

compliance with the requirements ofthis Subpart;

g The limitation with which each subject fiberglass boat

manufacturing operation will comply (i.e" the YOM content

limitation, the emissions averaging alternative, or the emissions

control system alternative);

ill Initial documentation that each subject fiberglass boat

manufacturing operation will comply with the applicable

limitation, including copies of manufacturer's specifications, test

results (if any), formulation data, and calculations;

m Identification ofthe methods that will be used to demonstrate

continuing compliance with the applicable limitations;
376

!J A description ofthe practices and proccdures that the source will

follow to ensure compliance with the limitations in Scction

2l9.891Ih) ofthis Subpart;

ill A description of each fiberglass boat manufacturing operation

exempt pursuant to Section 219.890Ib) ofthis Subpart, if any;

ill A description of materials subject to Section 219.891 (f) ofthis

Subpart, if any, used in each fiberglass boat manufacturing

operation;

D At least 30 calendar days before changing the method of compliance in

accordance with Section 219.89Hb), Ic), and Id), notify the Agency in

writing ofthe change. The notification shall include a demonstration of

compliance with the newly applicable subsection;

11 Notify the Agency in writing ofany violation ofthe requirements ofthis

Subpart within 30 days following the occurrence ofthe violation and

provide records documenting the violation upon request by the Agency;

:u Retain all records required by this Section for at least three years and

make those records available to the Agency upon request.

0. The owner or operator of a fiberglass boat manufacturing operation subject to the

limitations of Section 2] 9.891 ofthis Subpart and complying by means of Section

219.89Hb) shall comply with the following.

11 By May J, 20 l2~. or upon initial start-up, whichever is later, submit a

certification to the Agency that includes the name, identification number,

and YOM content of each subject resin and gel coat as applied each day

by each subject fiberglass boat manufacturing operation;

D Collect and record the following information each day for each fiberglass

boat manufacturing operation complying with Section 219.89Hb);

A.1 The name, identification number, and YOM content of each

subject resin and gel coat as applied each day by each fiberglass

boat manufacturing operation; and

ill If complying with Section 219.89](b)12), the daily weighted

average YOM content of all subject resins and gel coats as applied

by each subject fiberglass boat manufacturing operation.
377

ill The owner or operator of a fiberglass boat manufacturing operation subject to the

requirements of Section 219.891 ofthis Subpart and complying by means of

Section 219.89ICc) shall:

II On and after May 1, 2012~, collect and record the following

information each month:

&l The amount of production resin. pigmented gel coat, clear gel coat.

tooling resin, and tooling gel coat used in each subject fiberglass

boat manufacturing operation;

ill The YOM content of each production resin, pigmented gel coat,

clear gel coat. tooling resin, and tooling gel coat used in each

subject fiberglass boat manufacturing operation;

g Total monthly YOM emissions for all subject fiberglass boat

manufacturing operations;

D At the end ofthe first 12-month averaging period. and at the end of each

subsequent month, collect and record the following infonnation:

&l The monomer YOM mass emission limit for all subject fiberglass

boat manufacturing operations for the applicable 12-month

averaging period, with supporting calculations;

ill The total actual emissions of YOM from all subject fiberglass boat

manufacturing operations for the applicable 12-month averaging

period.

The owner or operator of a fiberglass boat manufacturing operation subject to the

requirements ofSection 219.891 ofthis Subpart and complying by means of

Section 219.891(dl shall:

II By May 1, 2012~, or upon initial start-up, whichever is later. and upon

start-up of a new control device, submit a certification to the Agency that

includes the following:

&l The type of control device used to comply with the requirements of

Section 219.89ICd);

ill The results of all tests and calculations necessary to demonstrate

compliance with the requirements of Section 219.891(dl; and
378

g A declaration that the monitoring equipment required under

Section 219.892 ofthis Subpart has been properly installed and

calibrated according to manufacturer's specifications;

Il Within 90 days after conducting testing pursuant to Section 219.892,

submit to the Agency a copy of all test results, as well as a certification

that includes the following:

A} A declaration that all tests and calculations necessary to

demonstrate whether the fiberglass boat manufacturing operation is

in compliance with Section 219.891Cd) have been properly

performed;

ill A statement whether the fiberglass boat manufacturing operations

are or are not in compliance with Section 219.891Cd);

g The emissions limitation applicable during the control device

performance test. with supporting calculations;

ill The operating parameters ofthe fiberglass boat manufacturing

process during testing, as monitored in accordance with Section

219.892;

Il Collect and record daily the following information for each fiberglass boat

manufacturinl! operation subject to the requirements of Section

219.891 Cd), and submit that information to the Agency upon request:

A} Afterburner or other approved control device monitoring data in

accordance with Section 219.892 ofthis Subpart;

ill A log of operating time for the control device and monitoring

equipment;

g A maintenance log for the control device and monitoring

equipment detailing all routine and non-routine maintenance

perfonned. including dates and duration of any outages;

ill Infonnation to substantiate that the fiberglass boat manufacturing

operation is operating in compliance with the parameters

determined pursuant to Section 219.892.

.D. The owner or operator of a source subject to the requirements in Section

219.891(0 ofthis Subpart shall collect and record the following information for

each fiberglass boat manufacturing operation:
379

D The name and identification number of each material subject to Section

2I 9.891 (f) as applied each day by each subject fiberglass boat

manufacturing operation;

Il Ifsubject to Section 219.891(0(2), the amount of production and tooling

resins, and pigmented, clear, and tooling gel coats used for part or mold

repair and touch-ups, used each month at the subject source, and the total

amount of all resins and gel coats used each month at the subject source;

.n Ifsubject to Section 2J9.891(D(3), the amount of pure, 100 percent

vinylester resins used for skin coats each month at the subject source, and

the total amount of all resins used each month at the subject source.

g} The owner or operator of a source subject to the requirements of Section 219.891

ofthis Subpart shall collect and record the following information for each

cleaning solution used in each fiberglass boat manufacturing operation:

D For each cleaning solution for which the owner or operator relies on the

YOM content to demonstrate compliance with Section 219.891 (g) ofthis

Subpart and that is prepared at the source with automatic equipment:

Al The name and identification of each cleaning solution;

ill The YOM content of each cleaning solvent in the cleaning

solution, as determined in accordance with Section 219.892(d) of

this Subpart;

g Each change to the setting ofthe automatic equipment, with date,

time. description of changes in the cleaning solution constituents

(e.g., cleaning solvents), and a description of changes to the

proportion of cleaning solvent and water (or other non-YOM);

ill The proportion of each cleaning solvent and water (or other nonYOM) used to prepare the as-used cleaning solution;

ill The YOM content ofthe as-used cleaning solution, with

supporting calculations; and

El A calibration log for the automatic equipment, detailing periodic

checks;

Il For each batch of cleaning solution for which the owner or operator relies

on the YOM content to demonstrate compliance with Section 219.89I(g),

and that is not prepared at the source with automatic equipment:
380

Al The name and identification of each cleaning solution:

ill Date and time of preparation, and each subsequent modification, of

the batch;

g The YOM content of each cleaning solvent in the cleaning

solution, as determined in accordance with Section 219.892(d);

ill The total amount of each cleaning solvent and water (or other nonYOM) used to prepare the as-used cleaning solution; and

.ill The YOM content ofthe as-used cleaning solution, with

supporting calculations;

For each batch of cleaning solution for which the owner or operator relies

on the vapor pressure ofthe cleaning solution to demonstrate compliance

with Section 219.89](g);

Al The name and identification of each cleaning solution;

ill Date and time of preparation, and each subsequent modification. of

the batch;

g The molecular weight. density, and YOM composite partial vapor

pressure ofeach cleaning solvent. as determined in accordance

with Section 219.892(f) ofth.is Subpart;

ill The total amount of each cleaning solvent used to prepare the asused cleaning solution; and

.ill The YOM composite partial vapor pressure of each as-used

cleaning solution, as determined in accordance with Section

219.110 of this Part.

(Source: Added at 34 III, Reg, , effective ~)

SUBPART JJ: MISCELLANEOUS INDUSTRIALADHESIYES

Section 219,900 Applicabilitv

ill Except as provided in subsection (b) ofthis Section, on and after May I,

2012~. the requirements ofthis Subpart shall apply to miscellaneous industrial

adhesive application operations at sources where the total actual YOM emissions

from all such operations, including related cleaning activities, equal or exceed 6,8
381

kg/day 115 Ibs/day), calculated in accordance with Section 219.904Ia)(I)(B), in

the absence of air pollution control equipment.

!ll Notwithstanding subsection la) ofthis Section:

.u The requirements ofthis Subpart shall not apply to miscellaneous

industrial adhesive application operations associatcd with the following:

A.l Aerospace coatings:

ill Metal furniture coatings:

Q Large appl iance coatin gs;

ill Flat wood paneling coatings;

ill Paper, film, and foil coatings:

.El Lithographic printing:

ill Letterpress printing:

ill Flexible package printing:

II Coil coating:

12 Fabric coating:

Kl Rubber tire manufacturing.

D The requirements ofSection2l9.90I(b) through Ie) ofthis Subpart shall

not apply to the following;

A.l Adhesivcs or adhesive primers bcing tested or evaluated in any

research and development operation or quality assurance or

analytical laboratory;

ill Adhesives or adhesive primers used in the assembly, repair, or

manufacture ofaerospace or undcrsea-based weapon systems:

Q Adhesives or adhesive primers used in medical equipment

manufacturing operations;

ill Cyanoacrylate adhesive application operations:
382

ill Aerosol adhesive and aerosol adhesive primcr application

opcrations;

D Operations using polyester bonding putties to assemble fiberglass

parts at fiberglass boat manufacturing facilitics and at other

reinforced plastic composite manufacturing facilities:

ill Operations using adhesives and adhesive primers that are supplied

to the manufacturer in containers with a net volume of 0.47 liters

(16 oz) or less, or a net weight of 0.45 kg (1 Ib) or less.

£1 If a miscellaneous industrial adhesive application operation at a source is or

becomes subject to one or more ofthe limitations in this Subpart, the

miscellaneous industrial adhesive application operation is always subject to the

applicable provisions ofthis Subpart.

ill The owner or operator of a source exempt from the emission limitations and

control requirements ofthis Subpart because ofthe criteria in subsection (a) of

this Section is subject to the rccordkeeping and reporting requirements specified

in Section 219.904(a) ofthis Subpart.

(Source: Added at 34 III. Reg. "effective -----!)

Section 219,901 Emission Limitations and Control Requirements

!!.l The owner or operator of a source subject to the requircmcnts ofthis Subpart shall

comply with the limitations in subscction (b), (c), or (d) ofthis Section, as well as

with the limitations in subsections (e) and CD ofthis Section. Notwithstanding

this requircment. sources subject to Section 219.900(b)(2) shall comply with the

limitations in subsection CD ofthis Section only.

Q} The owncr or operator of adhesive application operations listed in this subsection

(b) shall comply with the following YOM emission limitations. If an adhesive is

used to bond dissimilar substrates together, the substrate category with the highest

YOM emission limitation shall apply:

11 General adhesive application operations

kg VOM/I

adhesive or

adhesive

pruncr

applied

Ib VOM/gal

adhesive or

adhesive

primer

applied

Reinforced plastic composite

Flexible vinyl
383

g Metal 0.030 (Q]}

ill Porous material (except wood) 0.120 fLQl

ill Rubber 0.250 fU}

El Wood 0.030 (Q]}

ill Other substrates 0.250 fU}

21 Specialty adhesive application operations

AI Ceramic tile installation 0.130 fLU

ill Contact adhesive 0.250 fU}

g Cove base installation 0150 {Ul

ill Indoor floor covering installation 0.150 {Ul

ill Outdoor floor covering installation 0.250 fU}

El Installation of perimeter bonded sheet 0.660 Qj}

flooring

ill Metal to urethane/rubber molding or 0.850 l1J..l

casting

ill Motor vehicle adhesive 0.250 fU}

!l Motor vehicle weatherstrip adhesive 0.750 &l}

l.l Multipurpose construction 0.200 fl1}

19 Plastic solvent welding (acrylonitrile 0.400 QJ.}

butadiene styrene (ABS) welding)

11 Plastic solvent welding (except ABS 0.500 11.2l

welding)

M) Sheet rubber lining installation 0.850 l1J..l

ill Single-ply roof membrane 0.250 fU}

installation/repair (except ethylene

propylenediene monomer (EPDM) roof

membrane)
384

ill Structural glazing 0.100 f.M)

fl Thin metal laminate 0.780 f§.dl

ill Tire repair 0.100 f.M)

ill Waterproofresorcinol glue 0.170 LL.±}

.n Adhcsivc primcr application operations

A} Motor vchicle glass bonding primer 0.900 (U)

ill Plastic solvent welding adhesive primer 0.650 l2Al

g Single-ply roof membrane adhesive 0.250 l1J.l

primer

ill Other adhesive primer 0.250 l1J.l

f1 No owner or operator of a source subject to this Subpart shall operate a

miscellaneous industrial adhesive application operation unless the daily-weighted

average YOM content of subject adhesives as applied each day by the operation,

calculated in accordance with subsection (c)(l) ofthis Section, is less than or

equal to the emissions limitation calculated in accordance with subsection (c)(2)

ofthis Section.

D Wcighted Average of YOM Content of Adhesives Applied Each Day

n

I MyOM,

VOMWA =-"":.:.'-n---

IM,

;=1

YOMwA :: The weighted average YOM content in units of kg (lbs)

YOM per volume in I (gal) of all subject adhesives as

applied each day;

! = Subscript denoting a specific adhesive as applied;

!! The number of different adhesives as applied each day by

each miscellaneous industrial adhesive application
385

operation;

Mj The mass of each adhesive. as applied. in units of kg/I

(lb/gall:

YOMj = The YOM content in units ofkg (lbs) YOM per volume in

I(gall of each adhesive as applied:

£1 Mass Weighted Average YOM Limit for an Averaging Operation

"

z.M,Limil,

Limit

wA =.!-'-='.I_,,__-

z.M,

;==1

LimitwA = The mass weighted average YOM limit in units of kg (lbs)

YOM per volume in I (gal) of all subject adhesives as

applied each day in a single operation:

1 Subscript denoting a specific adhesive as applied:

!! The number of different adhesives as applied each day by

each miscellaneous industrial adhesive application

operation;

M; The mass of each adhesive, as applied, in units of kg/I

(lb/gall;

Limit! The YOM limit taken from subsection (b) ofthis Section.

in units of kg (lbs) YOM per volume in I (gal) of each

adhesive as applied.

ill No owner or operator of a source subject to this Subpart shall operate a

miscellaneous industrial adhesive application operation employing a capture

system and control device unless either:

D An afterburner or carbon adsorption system is used that provides at least

85 percent reduction in the overall emissions of YOM from the application

operation:

£1 An alternative capture and control system is used that provides at least 85

percent reduction in the overall emissions ofYOM from the application
386

operation and is approved by the Agency and USEPA within federally

enforceable permit conditions. The owner or operator shall submit a plan

to the Agency detailing appropriate monitoring devices, test methods,

recordkeeping requirements, and operating parameters for the control

device; or

11 The owner or operator complies with the applicable limitation set forth in

subsection Cb) ofthis Section by utilizing a combination oflow-YOM

adhesives and an afterburner or carbon adsorption svstem. The owner or

operator may use an alternative capture and control system ifthe owner or

operator submits a plan to the Agency detailing appropriate monitoring

devices, test methods, recordkeeping requirements, and operating

parameters for the capture and control system and the system is approved

by the Agency and USEPA within federally enforceable permit conditions.

The owner or operator of a source subject to this Subpart shall apply all

misccllaneous industrial adhesives using one or more ofthe following methods:

D Electrostatic spray;

Il High volume low pressure CHyLP) spray;

11 Flow coating. For the purposes ofthis Subpart, flow coating means a nonatom ized technique of applying coating to a substrate with a fluid nozzle

with no air supplied to the nozzle;

il Roll coating or hand application, including non-spray application methods

similar to hand or mechanically powered caulking gun, brush, or direct

hand application;

2.1 Dip coating, including electrodeposition. For purposes ofthis Subpart,

"electrodeposition" means a water-borne dip coating process in which

opposite electrical charges are applied to the substrate and the coating.

The coating is attracted to the substratc due to the electrochemical

potential difference that is created;

§} Airless spray;

D Air-assisted airless sprav; or

In Another adhesive application method capable of achieving a transfer

efficiency equal to or better than that achieved by HyLP spraying, ifthe

method is approved in writing by the Agency.
387

j} The Owner or operator of a source subject to this Subpart shall comply with the

following work practices for each subject miscellaneous adhesive application

operation at the source:

1.1 Store all YOM-containing adhesives. adhesive primers. process-related

waste materials. cleaning materials. and used shop towels in closed

containers;

n Ensure that mixing and storage containers used for YOM-containing

adhesives. adhesive primers. process-related waste materials. and cleaning

materials are kept closed at all times except when depositing or removing

those materials;

11 Minimize spills of YOM-containing adhesives. adhesive primers. processrelated waste materials. and cleaning materials;

11 Convey YOM-containing adhesives. adhesive primers, process-related

waste materials, and cleaning materials from one location to another in

closed containers or pipes: and

21 Minimize YOM emissions from the cleaning of application. storage,

mixing, and conveying equipment by ensuring that equipment cleaning is

performed without atomizing the cleaning solvent and all spent solvent is

captured in closed containers.

(Source: Added at 34 III. Reg. , effective -')

Section 219.902 Testing Requirements

1!l Testing to demonstrate compliance with the requirements ofthis Subpart shall be

conducted by the owner or operator within 90 days after a request by the Agency,

or as otherwise provided in this Subpart. The testing shall be conducted at the

expense ofthe owner or operator and the owner or operator shall notify the

Agencv in writing 30 days in advance of conducting the testing to allow the

Agency to be present during testing.

Ql Testing to demonstrate compliance with the YOM content limitations in Section

219.90 I(b) ofthis Subpart shall be conducted as follows:

I) Method 24, incorporated by reference in Section 219.]12 ofthis Part, shall

be used for non-reactive adhesivesf'. ]f it is demonstrated to the

satisfaction ofthe Agency and th.!" USEPA that-Pl_ant adhesive formulation

data are equivalent (o..Method 24 results, formulatjon data may be used.

In the event of any inconsistency between a Method 24 test and a facility's

formulatioo data. the Method 24 test will govern.:
388

D Appcndix A of 40 CFR 63, Subpart PPPP. incorporated by reference in

Section 219.112 ofthis Part. shall bc used for reactive adhesives:

Jl The manufacturer's specifications for YOM content for adhesives may be

uscd ifthc spccifications are based on results oftcsts of the YOM content

conducted in accordance with mcthods specified in subsections (b)(l) and

(b)(2) of this Section, as applicable.

£1 For afterburners and carbon adsorbers, the methods and procedures of Section

219.105(d) through (f) ofthis Part shall be used for testing to demonstrate

compliance with the requirements ofSection 219.90lCd) ofthis Subpart, as

follows:

D To select the sampling sites, Method 1 or 1A, as appropriate, 40 CFR 60,

Appcndix A, incorporated by reference in Section 219.112 ofthis Part:

D To determine the volumetric flow rate ofthe exhaust stream. Method 2,

2Ao 2C. or 20, as appropriate, 40 CFR 60, Appendix A, incorporated by

reference in Section 219.112 ofthis Part:

Jl To determine the YOM concentration ofthe exhaust stream entering and

exiting the emissions control system. Method 25 or 25A, as appropriate,

40 CFR 60, Appendix Ao incorporated by reference in Section 219.112 of

this Part. For thermal and catalytic aftcrburners, Method 25 must be used,

except under the following circumstances, in which case Method 25A

must be used:

Al The allowable outlet concentration ofVOM from the emissions

control system is less than 50 ppmv, as carbon:

ill The YOM concentration at thc inlct ofthe emissions control

system and the required level of control result in exhaust

concentrations of YOM of 50 ppmv, or lcss, as carbon:

g Due to the high efficiencv of the emissions control system, the

anticipated YOM concentration at the emissions control system

exhaust is 50 ppmv or less, as carbon, regardless ofinlet

concentration. Ifthe source elects to use Method 25A under this

option, the exhaust YOM concentration must be 50 ppmv or less,

as carbon, and the required destruction efficiency must bc met for

the source to have demonstrated compliance. 1fthe Method 25A

test results show that the requircd destruction efficiency apparently

has been met. but the exhaust concentration is above 50 ppmv, as

carbon, a retest is required. The retest shall be conducted using
389

either Method 25 or Method 25A. If the retest is conducted using

Method 25A and the test results again show that the required

destruction efficiency apparently has been met, but the exhaust

concentration is above 50 ppmv, as carbon, the source must retest

using Method 25;

ill During testing, the cleaning equipment shall be operated at

representative operating conditions and flow rates.

Q} An owner or operator using an emissions control system other than an afterburner

or carbon adsorber shall conduct testing to demonstrate compliance with the

requirements of Section 219.901 (d) as set forth in the owner's or operator's plan

approved by the Agency and USEPA pursuant to Section 219.901 (d)(3).

(Source: Added at 34 Ill. Reg. , effective ~)

Section 219,903 Monitoring Requirements

If an afterburner or carbon adsorber is used to demonstrate compliance, the owner

or operator of a source subject to Section 219.90Hd) ofthis Subpart shall:

11 Install, calibrate, operate, and maintain temperature monitoring devices

with an accuracy of3°C or sop on the emissions control system in

accordance with Section 219. I 05(d)(2) of this Part and in accordance with

the manufacturer's specifications. Monitoring shall be performed at all

times when the emissions control system is operating; and

Install. calibrate, operate and maintain. in accordance with manufacturer's

specifications. a continuous recorder on the temperature monitoring

devices, such as a strip chart. recorder or computer, with at least the same

accuracy as the temperature monitor;

Ql If an emissions control system other than an afterburner or carbon adsorber is

used to demonstrate compliance, the owner or operator of a source subject to

Section 2l9.901(d) ofthis Subpart shall install, maintain, calibrate, and operate

the monitoring equipment as set forth in the owner's or operator's plan approved

by the Agency and USEPA pursuant to Section 219.90Hd)(3).

(Source: Added at 34 Ill. Reg. , cffective ---')

Section 219,904 Recordkeeping and Reporting Requirements

The owner or operator of a source exempt from the limitations ofthis Subpart

because ofthe criteria in Section 219.900(a) ofthis Subpart shall comply with the

following:
390

11 By May I, 2012~. or upon initial start-up ofthe source. whichever is

later. submit a certification to the Agencv that includes:

A1 A declaration that the source is exempt from the requirements of

this Section because ofthe criteria in Section 2]9.900(a):

ill Calculations that demonstrate that combined emissions of YOM

from miscellaneous industrial adhesive application operations at

the source. including related cleaning activities, never equal or

exceed 6.8 kg/day (] 5 Ibs/day). in the absence of air pollution

control equipment. To calculate daily emissions of YOM, the

owner or operator shall determine the monthly emissions of YOM

from miscellaneous industrial adhesive application operations at

the source (including related cleaning activities) and divide this

amount by the number of days during that calendar month that

miscellaneous industrial adhesive application operations at the

source were in operation:

2) Collect and record the following inform"jjon each month for each

miscellaneous industri.al adhesive application operation",m.aintain the

infonnation at the source for a period ofthree years, and provide the

information to the AlZe.OPY..M!lon request:

,1J IM.n.ame and identi lication number of each adhesive as applied by

each miscellaneous industrial ad.h~sive application operation: and

ID Ihe wcjght ofYOM per volume ao.d the volume of each adhesive

(minus water and a[I,Y..fompounds which are specjfjJ:.aJJ.uxempted

from the definition ofYOMl as applied each month bveach

miscellaneous industrial adhesive application operation:

liB Notify the Agency of any record that shows that the combined emissions

of YOM from miscellaneous industrial adhesive application operations at

the source. including related cleaning activities, ever equal or exceed 6.8

kg/day (] 5 Ibs/day), in the absence of air pollution control equipment,

within 30 days after the event occurs. and provide copies of those records

upon request by the Agency.

Q} All sources subject to the requirements ofthis Subpart shall:

11 By May \, 20]2~, or upon initial start-up ofthe source. whichever is

later, submit a certification to the Agency that includes:
391

AI 1dentification of each subject adhesive application operation as of

the date of certification;

ill A declaration that all subject adhesivc application operations are in

compliance with the requirements of this Subpart;

9 The limitation with which each subject adhcsive application

operation will comply (i.e.. the YOM content limitation, the daily

weighted averaging alternative, or the emissions control system

alternative):

ill Initial documentation that each subject adhesive application

operation will comply with the applicable limitation. including

copies of manufacturer's specifications. test results (if any).

formulation data. and calculations:

ill ldentification ofthe methods that will be used to demonstrate

continuing compliance with the applicable limitations;

El A description ofthe practices and procedures that the source will

follow to ensure compliance with the limitations in Section

2 I9.901 (f) ofthis Subpart:

ill A description of each adhesive application operation exempt

pursuant to Section 219.900Cb)C2) ofthis Subpart. if any: and

ill The application methods used by each subject adhesive application

operation;

n At least 30 calendar days before changing the method of compliance in

accordance with Section 219.90l(b). Cc). and Cd). notify the Agency in

writing ofthe change, The notification shall include a demonstration of

compliance with the newly applicable subsection:

II Notify the Agency in writing ofany violation ofthe requirements ofthis

Subpart within 30 days following the occurrence ofthe violation and

provide records documenting the violation upon request by the Agency;

il Retain all records required by this Section for at least three years and

make those records available to the Agency upon request.

0. The owner or operator of an adhesive application operation subject to the

limitations of Section 219.901 ofthis Subpart and complying by means of Section

2 I9.90 I(b) shall comply with the following:
392

11 Bv May 1, 2012~. or upon the initial start-up date. whichever is later,

submit a eertification to the Agency that includes the name. identification

number, and YOM content of each adhesive as applied by each subject

adhesive application operation;

::u Collect and record the name, identification number, and YOM content of

each adhesive as applied each day by each adhesive appl ication operation

complying with Section 2l9.90ICb1.

ill. The owner or operator of an adhesive application operation subject to the

limitations of Section 219.901 ofthis Subpart and complying by means of Section

219.90J(c) shall comply with the following:

11 By May I. 20 12~. or upon initial start-up. whichever is later. submit a

certification to the Agency that includes the name. identification number.

and YOM content of each adhesive as applied by each subject adhesive

application operation;

::u Collect and record the following information each dav for each adhesive

application operation complying by means of Section 219.90I!c):

Al The name, identification number, and YOM content of eachadhesive as applied each day by each subject adhesive application

operation;

ill The daily weighted average YOM content of all adhesives as

applied by each subject adhesive application operation.

!ll The owner or operator of an adhesive application operation subjeet to the

requirements of Seetion 219.901 ofthis Subpart and complying by means of

Seetion 219.90I!d) shall:

11 By May J. 20 12~, or upon the initial start-up date. whichever is later.

and upon initial start-up of a new eontrol device. submit a eertification to

the Agency that includes the following:

Al The type of afterburner or other approved eontrol device used to

comply with the requirements of Section 219.901 (d);

ill _. The results of all tests and ealculations necessary to demonstrate

compliance with the control requirements of Section 219.90 I(d);

and
393

g A declaration that the monitoring equipment required under

Section 219.903 ofthis Subpart has been properly installed and

calibrated according to manufacturer's specifications:

n Within 90 days after conducting testing pursuant to Section 219.902 of

this Subpart, submit to the Agency a copy of all test results. as well as a

certification that includes the following:

A1 A declaration that all tests and calculations necessary to

demonstrate whether the adhesive application operations are in

compliance with Section 219.90](d) have been properly

performed;

ill A statement whether the adhesive application operations are or are

not in compliance with Section 219.901(d); and

g The operating parameters ofthe afterburner or other approved

control device during testing. as monitored in accordance with

Section 219.903 ofthis Subpart;

.n Collect and record daily the following information for each adhesive

application operation subject to the requirements of Section 219.90 ICd):

A1 Afterburner or other approved control device monitoring data in

accordance with Section 219.903 ofthis Subpart;

ill A log of operating time for the afterburner or other approved

control device. monitoring equipment. and the associated

application unit; and

g A maintenance log for the afterburner or other approved control

device and monitoring equipment detailing all routine and nonroutine maintenance performed. including dates and duration of

any outages.

(Source: Added at 34 III. Reg. , effective ~)
394

J, John T. Therriault, Assistant Clerk ofthe JIlinois Pollution Control Board, certify that

the Board adopted the above opinion and order on July 15, 2010, by a vote of 5-0.

John T. Therriault, Assistant Clerk

JIIinois Pollution Control Board
C 26
JOINT COMMITTEE ONADMINISTRATIVE RULES

ILLINOIS GENERAL ASSEMBLY

CO-CHAIR:

SEN. MAGGIE CROnY

CO-CHAIR:

REP. ANGELO ·SKlp· SAVIANO

EXECUTIVE DlRECTOR:

VICKI THOMAS

700 STAATION BUILDING

SPRINGFIELD, ILLINOIS 62706

217/785-2254

MEMORANDUM

SEN. J. BRADLEY BURZYNSKI

SEN. RANDALL HULTGREN

SEN. MATTIE HUNTER

SEN. DAN RUTHERFORD

SEN. IRA SILVERSTEIN

REP. JOHN FRITCHEY

REP. lOU LANG

REP. DAVID MILLER

REP. DONALD MOFFm

REP. ROSEMAAY MULLIGAN

R10- Zi>

TO:

FROM:

DATE:

Tarmer Girard, Chairman

Pollution Control Board

Vicki Thomas

Executive Director

7120110

•.. .. ...., f,;':t! '-'VED

Cf.SI'lK'S OFFICE

.It" ,? 2010 .

sr.~T~JF ILLINOIS

POIi"l!O:l Control Boa1d

RE: Definitions and General Provisions (35 Ill. Adm. Code 211)

34 Ill. Reg. 4281 - 4/2ilO

The Office of the Joint Committee on Administrative Rules has accepted the Second Notice for

the above-referenced rulemaking. The Second Notice period began on 7/2011 0 and ends no later

than 9/2/10, unless extended pursuant to Section 5-40 ofthe IAPA.

This rulemaking is scheduled to be considered by JCAR at its 8/10110 meeting, currently

scheduled for 11 :00 a.m., Room 16-503, James R. Thompson Center, Chicago, IL. Staff will be

contacting you if they have questions concerning this rulemaking and will advise you of any

change in time or location of the Committee meeting.

Please contact us if you have any questions regarding the JCAR review procedure.

VT:DC:rm

cc: Tim Fox

Adm. Code Div.
CO-CHAIR,

SEN. MAGGIE CAOTIY

CO-CHAIR:

REP. ANGelO 'SKIP" SAViANO

EXECUTIVE DIRECTOR:

VICKI THOMAS

JOINT COMMITTEE ONADMINISTRATIVE RULES

ILLINOIS GENERAL ASSEMBLY

700 STRATTON BUILDING

SPRINGFIELD, ILLINOIS 62706

217085-2254

MEMORANDUM

SEN. J. BRADLEY BURlVNSKI

SEN. RANDALL HULTGREN

SEN. MATTIE HUNTER

SEN. DAN RUTHERFORD

SEN. IRA SILVERSTEIN

REP. JOHN FRlTCHEY

RERlOU LANG

REP. DAVID MILLER

REP. DONALD MOFFnT

REP. ROSEMARY MULLIGAN

7/20/10

Vicki Thomas

Executive Director

Tanner Girard, Chainnan

Pollution Control Board

TO:

FROM:

DATE:

RE:

AEcemVED

CLERK'S OFFICE

JL'L i 22010 -

ST/,TE OF IWNOIS

POlIl.lliun Control Boa.n:l

Organic Material Emission Standards and Limitations for the Chicago Area (35

Ill. Adm. Code 218)

34 Ill. Reg. 4335 - 4/2/1 0

The Office of the Joint Committee on Administrative Rules has accepted the Second Notice for

the above-referenced rulemaking. The Second Notice period began on 7/20110 and ends no later

than 9/2/1 0, unless extended pursuant to Section 5-40 of the lAPA.

This rulemaking is scheduled to be considered by JCAR at its 8/10/1 0 meeting, currently

scheduled for II :00 a.m., Room 16-503, James R. Thompson Center, Chicago, IL. Staff will be

contacting you if they have questions concerning this rulemaking and will advise you of any

change in time or location of the Committee meeting.

Please contact us if you have any questions regarding the JCAR review procedure.

VT:DC:nn

cc: Tim Fox

Adm. Code Div.
CO-CHAIR:

SEN. MAGGIE CRonY

CO-CHAIR:

REP. ANGELO 'SKIP" SAVIANO

EXECUTIVE DIRECTOR:

VICKI THOMAS

JOINT COMMITTEE ONADMINISTRATIVE RULES

ILliNOIS GENERAL ASSEMBLY

700 STRATTON BUILDING

SPRINGFIELD. ILLINOIS 62706

217/785-2254

MEMORANDUM

SEN. J. BRADLEY BURZYNSKI

SEN. RANDALL HULTGREN

SEN. MATIIE HUNTER

SEN. DAN RUTHERFORD

SEN. IRA SILVERSTEIN

REP, JOHN FRITCHEY

REP. LOU LANG

REP: DAViD MILLER

REP. DONALD MOFFITT

REP. ROSEMARY MULLIGAN

TO:

FROM:

DATE:

Tanner Girard, Chainnan

Pollution Control Board

Vicki Thomas

Executive Director

7120110

RECEIVED

CLERK'S OFFiCe

JUL 22 2010

STATE OF IWNOIS

Pollution Control BoM:t

RE: Organic Material Emission Standards and Limitations for the Metro East Area (35

Ill. Adm. Code 219)

341ll. Reg. 4475 - 4/2/10

The Office of the Joint Committee on Administrative Rules has accepted the Second Notice for

the above-referenced rulemaking. The Second Notice period began on 7120/10 and ends nO later

than 9/2110, unless extended pursuant to Section 5-40 ofthe lAPA.

This rulemaking is scheduled to be considered by JCAR at its 811 0/ 10 meeting, currently

scheduled for 11 :00 a.m., Room 16-503, James R. Thompson Center, Chicago, 11. Staff will be

contacting you if they have questions concerning this rulemaking and will advise you of any

change in time or location ofthe Committee meeting.

Please contact us if you have any questions regarding the JCAR review procedure.

VT:DC:nn

cc: Tim Fox

Adm. Code Div.