### From: Nizich, Sharon

Sent: Thursday, September 17, 2015 3:40 PM

To: 'Aaron_L_Szabo@omb.eop.gov'

Cc: Jordan, Scott; Barnett, Keith; VanLare, Paula

Subject: EO12866_Brick Clay 2060_AP69 Response 9 17 2015

Hello Aaron

Please find the revised Impacts memo which includes more explanation of how we made

assumptions relative to small kilns’ ability to meet the Hg limits. New text is highlighted in red.

Sharon Nizich

Environmental Engineer

U.S. EPA/OAR/OAQPS

Sector Policies and Programs Division (SPPD)

109 TW Alexander Dr. (D243

- 04)

RTP, NC 27711

(919) 541

- 2825

<< EO 12866 Brick Clay 2060

- AP69_BSCP_Impacts_Memo Revised_9

- 17

- 15.docx >>

## Date: September 1 7 , 201 5

To: Sharon Nizich , EPA/ OAQPS/SPPD

From: Kristin Sroka, RTI International

Subject : Development of Cost and Emission Reduction Impacts for the Final BSCP

Manufacturing NESHAP

I. I ntroduction

In accordance with section 112 of the Clean Air Act (CAA), the U.S. Environmental

Protection Agency (EPA) established national emission standards for hazardous air pollutants

(NESHAP) on May 16, 2003

, for the brick a nd structural clay products (BSCP) manufacturing

industry. The NESHAP regulated emissions of hydrogen fluoride (HF)

, hydrogen chloride

(HCl), and particulate matter (PM)

— a surrogate for hazardous air pollutant (HAP) metals

— from

tunnel kilns located at BSC P facilities

. On March 13, 2007, the D.C. Circuit Court vacated the

emission standards for BSCP manufacturing due to issues associated with the methodology used

to determine the minimum regulatory “floors” for new and existing units

. 1 

## Therefore

, on

December 18 , 2014, the EPA propos ed new standards for BSCP manufacturing, including

standards for HF, HCl, chlorine (Cl 2 

## ), mercury (Hg), and non

- Hg HAP metals (or PM surrogate)

. The EPA provided a 90

- day public comment period following proposal of the BSCP

M anufacturing NESHAP, during which all affected parties were given the opportunity to

comment on the proposed rule. The EPA has considered the comments received and, as

appropriate, incorporated them into the final rule

.

The final standards include h ealth

- based standards for acid gases (HF, HCl, and Cl 2 

## ) and

maximum achievable control technology (MACT) numeric emission limits for Hg and non

- Hg

HAP metals (or PM surrogate). In developing the standards, the EPA also considered “beyond

the

- floor” option s for Hg and non

- Hg HAP metals (or PM surrogate ). The development of these

standards and options are documented in two memoranda, Risk Assessment to Determine a

Health

- Based Emission Limitation for Acid Gases for the Brick and Structural Clay Products

Man ufacturing Source Category (Morris et al, 2014) and Final Maximum Achievable Control

Technology (MACT) Floor Analysis for Brick and Structural Clay Products (Raymond and

Sroka, 201 5 ). The purpose of this memorandum is to present the methodology f or estimating the

costs, emission reductions, and secondary impacts associated with these standards/options for the

BSCP Manufacturing source category . A background discussion of the types of costs, emission

1 

### Sierra Club v. EPA , 479 F.3d 875 (D.C. Cir. 2007).

## 2 reductions, and secondary impacts being estimated is provided in the memorandum Methodology

and Assumptions Used to Estimate the Model Costs and Impacts of BSCP Air Pollution Control

Devices for the Final Rule (Holloway, 201 5 a).

Section II of this memorandum shows the nationwide baseline emissions for the BSCP

industry. Section III describes the development of the cost estimates for facilities that elect to

reduce emissions and become reclassified as synthetic area sources rather than major sources.

Section IV describes the assessment of what air polluti on control devices (APCD) w ill be needed

for major source facilities to meet the health

- based standards. Section V describes the analysis

of what APCD w ill be needed for tunnel kiln stacks to meet the MACT standards and presents

the nationwide costs, emis sion reductions, and secondary impacts associated with meeting all the

standards

.

II. Baseline Emissions

Uncontrolled emission factors, model kiln production rates, and model kiln operating

hours were developed as described in the memorandum Methodology an d Assumptions Used to

Estimate the Model Costs and Impacts of BSCP Air Pollution Control Devices for the Final Rule

(Holloway, 201 5 a ). The memorandum also documents control efficiencies and emissions

reductions for new/retrofit APCD installations. The efficiencies and emissions for existing

(baseline) APCD, including dry sorbent injection followed by a fabric filter (DIFF), d ry l ime

s cr ubber and fabric filter (DLS /FF )

, dry limestone adsorber (DLA), and spray dryer/electrostatic

precipitator (SD/ESP), were based on all the available test data (see the memorandum Test Data

Used in BSCP Final Rule (Raymond, 201 5 )). Table 1 shows the contro l efficiencies of baseline

DIFF, DLS/FF, and DLA for HF, HCl, Cl 2 

## , PM, and sulfur dioxide (SO 2 

## ). Table 2 shows the

annual baseline emission estimates in tons per year (tpy) for small and large APCD.

Table 1. Control Efficiencies for Baseline APCD

APCD Type Efficiency

HF HCl Cl 2 

### PM a 

### SO 2

DIFF 98% 82% 88% 72% 48%

DLS/FF 98% 82% 88% 72% 48%

DLA 95% 30% 42% 20% 12%

a Control efficiencies for non

- Hg HAP metals and PM with p articles less than 2.5 micrometers in diameter ( P M 2.5 ) are

estimated to be the same as the efficiency for PM.

## 3 Table 2 . Annual Baseline Emissions for E ach APCD

APCD

Type Size Emissions per APCD (tpy) a



### HF HCl Cl 2 

### Non

- Hg

HAP

Metals PM PM 2.5 

### SO 2

None Small 18.5 2.48 0.106 0.125 11.3 5.45 99 .0

DIFF Small 0.371 0.446 0.0127 0.035 3.18 1.53 51.5

DLS/FF Small 0.371 0.446 0.0127 0.035 3.18 1.53 51.5

DLA Small 0.927 1.74 0.0615 0.0999 9.08 4.36 87.1

SD / ESP Small 21.1 5.13 0.652 0.0109 0.993 0.477 51.5

None Large 39.7 5.31 0.227 0.267 24.3 11.7 212

DIFF Large 0.794 0.956 0.0273 0.0749 6.81 3.27 110

DLS/FF Large 0.794 0.956 0.0273 0.0749 6.81 3.27 110

DLA Large 1.99 3.72 0.132 0.214 19.5 9.34 187

SD / ESP Large 42.1 10.3 1.3 0 0.0218 1.99 0.953 110

a There are no existing controls for mercury (Hg), so each small kiln stack is estimated to emit a baseline of

0.001 92 tpy of Hg and each large kiln stack is estimated to emit a baseline of 0.00 411 tpy of Hg.



## The inventory of BSCP kilns and facilities, including the APCD for each kiln stack

, is

presented in the memoran dum Updated BSCP Inventory Database and Documentation for Brick

and Structural Clay Products Manufacturing Final Rule ( Holloway , 201 5 b ). To develop the

nationwide baseline emission estimates, each kiln stack in this inventory was assigned the

appropriate baseline emissions from Table 2 based on the size and type of APCD on the stack.

Table 3 sum marizes the number of BSCP kiln stacks with e ach type of APCD and the total

nationwide baseline emissions.

## 4 Table 3. Nationwide Baseline Emissions Estimates for BSCP Tunnel Kilns

APCD

Type Size Count Emissions (tpy)

HF HCl Cl 2 

### Non

Hg

HAP

Metals Hg PM PM 2.5 

### SO 2

None Small 71 1,320 176 7.53 8.86 0.136 806 387 7,030

DIFF Small 1 0.371 0.446 0.0127 0.035 0.00192 3.18 1.53 51.5

DLS/FF Small 0 0 0 0 0 0 0 0 0

DLA Small 0 0 0 0 0 0 0 0 0

SD / ESP Small 0 0 0 0 0 0 0 0 0

None Large 35 1,390 186 7.95 9.36 0.144 851 409 7,430

DIFF Large 14 11.1 13.4 0.382 1.05 0.0575 95.3 45.8 1,540

DLS/FF Large 1 0.794 0.956 0.0273 0.0749 0.00411 6.81 3.27 110

DLA Large 24 47.7 89.2 3.16 5.14 0.0985 467 224 4,480

SD / ESP Large 1 42.1 10.3 1.3 0.0218 0.00411 1.99 0.953 110



### Total 1 47 2,810 476 20.4 24.5 0.446 2

, 230 1

, 070 20

, 800



## III. Estimate of Cost to Facilities to Become Synthetic Area Sources

Given the large number of small entities in the BSCP industry, it is anticipated that some

owners and operators will explore the possibility of reducing emissions below the thresholds

defining a major source of HAP emissions ( potential to emit [PTE] 10 tpy of a single HAP or

25 tpy of all HAP combined) and becoming reclassified as a synthetic area source so that their

sources w ill not be subject to the BSCP Manufacturing NESHAP. If an owner or operator

estimates that the cost to become a synthetic area source is less than the compliance costs for the

BSCP Manufacturing NESHAP , it is expected that the owner or operator w ill elect to become a

synthetic area source. The met hodology behind this analysis is described in this section;

Appendix A shows the detailed calculations for each BSCP tunnel kiln and facility.

T o compare the cost to become a synthetic area source to the BSCP Manufacturing

NESHAP compliance costs, the cost for each facility to become a synthetic area source was

estimated based on the facility’s current emission estimates and whether installation of a DLA

would reduce the acid gas emissions below major source thresholds. Design capacities are

available for each tunnel kiln at each major source facility in the BSCP industry ( Holloway

, 201 5 b ) , and test data are available for some of those kilns (Raymond, 201 5 )

. The design

capacities, site

- specific test data (where available; emission factors were used if test data were

not available), and model control device parameters were used to estimate potential emissions

from each kiln before and after control.

For simplicity, the analysis was limited to HF, HCl, and Cl 2 

## , since those are the

predominant HAP emitted from BSCP kilns by mass

. If HF, HCl, and/or Cl 2 

## test data were

available for a kiln, the emission factor calculated from the test in units of pounds of emissions

per ton of bricks (lb/ton) was used to estimate potential emissions

. If not, the average lb/ton

## 5 emission factor for the existing control device (calculated based on the available BSCP test data

for those pollutants) was used.

A code was assigned to each kiln indicating the source of the data. Since the Cl 2 

## data set

was limited, the main focus was the source of HF and HCl data. If both HF and HCl emissions

were based on test data, the code of “2” was assigned; if the emissions for one pollutant w ere

based on test data but the emissions for the other w ere ba sed on the average emission factor, a

code of “1” was assigned, and if no test data were available for that kiln, a code of “0” was

assigned. The HF, HCl, and Cl 2 

## emissions for each kiln were then calculated in tpy based on the

kiln design capacity, assum ing 8

, 760 hours of operation per year (in order to estimate the

maximum PTE), and then summed per kiln and then per facility.

The current status (i.e., major or synthetic area source) was estimated based on the

following assumptions:

• If both HF and HCl tes t data were available for all kilns at the facility (code of 2) and

the total facility estimated PTE was less than 90 percent of each of the major source

thresholds, the facility was considered synthetic area.

• If a mix of test data and emission factors wer e used for the facility (code of 1) and the

total facility estimated PTE was less than 75 percent of each of the major source

thresholds, the facility was considered synthetic area.

• If no test data for any kilns at the facility were available (code of 0) a nd the total

facility estimated PTE was less than 60 percent of each of the major source

thresholds, the facility was considered synthetic area.

It should be noted that to the EPA’s knowledge, all of the facilities in the analysis are

currently classified as major sources. The sources estimated to be synthetic area sources in this

analysis are facilities with emissions data suggesting that they could apply for synthetic area

status with their permitting authority without needing to add APCD or reduce the k iln production

rates. Based on the analysis, 1 6 of the 8 5 current major sources have low enough PTE that they

could become synthetic area sources with minimal cost ( i.e.

, conducting emissions testing to

confirm their emissions and submitting paperwork to their permitting authority for a formal

change in classification)

. The estimated costs for these facilities to become synthetic area sources

are shown in Appendix A and Section V of this memorandum , but costs to meet the HBEL and

the non

- Hg HAP metals and Hg limits are not estimated

.

The next step was to assign an action to be taken and estimate “controlled” emissions. If

the kiln was already controlled, or if the facility was already considered a potential synthetic area

source based on current emissions, the assigned action was “None”; otherwise it was “Install

DLA.” (For the purposes of this analysis, it was assumed that the cost to retrofit currently

controlled tunnel kilns would not be less than the cost to comply with the BSCP Manufacturing

NESHAP.) A few uncontrolled kilns were manually adjusted to “None” for facilities with

multiple kilns that could become synthetic area sources without controlling all kilns. See

Appendix A for these designations.

Controlled emissions for kilns with an action of “ Install DLA” were estimated as a

reduction from the individual kiln PTE for HF, HCl, and Cl 2 

## based on the DLA control

## 6 efficiencies presented in Table 1. If the action was “None,” controlled emissions were estimated

to be equivalent to the PTE (as calculat ed above). The “controlled” emissions for each kiln at

each facility were then summed.

The next step was to determine what the major/area s ource status would be after DLA

were installed (where possible), based on the following assumptions:

• If no DLA would be installed, both HF and HCl test data were available for all kilns

at the facility, and the total facility estimated PTE was less than 90 percent of the

major source thresholds, the facility was considered synthetic area without additional

control

.

• If n o DLA would be installed, a mix of test data and emission factors were used for

the facility, and the total facility estimated PTE was less than 75 percent of the major

source thresholds, the facility was considered synthetic area without additional

contro l

.

• If no DLA would be installed, no test data were available for any kilns at the facility,

and the total facility estimated PTE was less than 60 percent of the major source

thresholds, the facility was considered synthetic area without additional control

.

• If at least one DLA would be installed, both HF and HCl test data were available for

all kilns at the facility, and the total facility estimated PTE was less than 80 percent of

the major source thresholds, the facility was considered synthetic area after control

.

• If at least one DLA would be installed, a mix of test data and emission factors were

used for the facility, and the total facility estimated PTE was less than 65 percent of

the major source thresholds, the facility was considered synthetic area af ter control

.

• If at least one DLA would be installed, no test data were available for any kilns at the

facility, and the total facility estimated PTE was less than 50 percent of the major

source thresholds, the facility was considered synthetic area after c ontrol

.

After determining major/area source status, the capital and annual costs of installing a

DLA were estimated, if doing so was estimated to enable the facility to become synthetic area

, and added to the estimated emissions testing costs (Holloway, 20 15a)

. The DLA costs were

estimated using model costs developed based on cost and parameter information from BSCP

industry responses to the 2008 section 114 survey (Holloway, 201 5 a ). The costs for each kiln

were then summed for each facility considered sy nthetic area after control. If the facility would

still be major even with a DLA installed on each uncontrolled kiln, the costs were left blank. If

the potential action was “None” ( i.e. , the kiln was already controlled or the facility was already

expecte d to be a synthetic area source ), the facility costs were set equal to the estimated

emissions testing costs (Holloway, 2015a )

.

IV. Cost and Emission Reduction Estimates for Meeting Health

- Based Standards

For the acid gases HF, HCl, and Cl 2 

## , a health

- base d emission limit (HBEL) was

developed for acid gases under CAA section 112(d)(4)

. The rationale behind the standard is

discussed in the preamble to the final BSCP Manufacturing NESHAP . The development of the

facility

- level HBEL

, 250 tons per year (tpy) of HCl

- equivalent ( 57 pounds per hour (lb/hr) of

HCl

- equivalent ) , is documented in the memorandum Risk Assessment to Determine a Health

Based Emission Limitation for Acid Gases for the Brick and Structural Clay Products

## 7 Manufacturing Source Category (Morri s et al, 2014). The methodology for estimating the

impacts of meeting this HBEL is described in this section; Appendix B shows the detailed

calculations for each BSCP tunnel kiln and facility.

The equivalency of HCl with HF and Cl 2 

## is based on the chronic Reference

Concentration (RfC) values for each of the acid gases. The RfC for HCl is 2 0 micrograms per

cubic meter ( μg /m 3 

## ), the RfC for HF is 14 μg /m 3 

## , and the RfC for Cl 2 

## is 0. 15 μg /m 3 

## ( Morris et

al, 2014). Therefore, the following equation can be used to calculate the HCl

- equivalent

emissions for an individual kiln :



##  

 

 

 

 

 

 

 

+      

 

 

 

 

+ =

2 2

Cl HCl

Cl

HF HCl

HF HCl i 

## RfC RfC

E RfC RfC

E E E

where:

E

= HCl

- equivalent emission s, lb/hr

E HCl 

## = emissions of HCl, lb/hr

E HF 

## = emission s of HF, lb/hr

E Cl2 

## = emission s of Cl 2



## , lb/hr

RfC HCl 

## = r eference concentration for HCl

, 20 μg /m 3



## RfC HF 

## = r eference concentration for HF

, 14 μg /m 3



## RfC Cl2 

## = r eference concentration for chlorine , 0.15 μg /m 3



## Design capacities are available for each tunnel kiln at each major source facility in the

BSCP industry

, and permitted capacities are available for some tunnel kilns ( Holloway

, 201 5 b ).

Test data are available for some of the kilns in the BSCP industry (Raymond, 201 5 ). If test data

were not available for all acid gas emissions ( i.e. , HF, HCl, and Cl 2 

## ), emis sion factors were used

to estimate emissions. This information was used in the equation above to calculate an HCl

equivalent value for each kiln. The HCl

- equivalent values were summed for each kiln at a

facility and then compared to the HBEL

. If a facil ity did not meet the HBEL , the type of control

needed was determined based on factors such as the current kiln APCD, the number of kilns at

the facility, and how much the HCl

- equivalent emissions exceeded the HBEL . (Note that the

final costs and emission reductions for each kiln were not calculated until the impacts for

meeting the PM/non

- Hg HAP metals and Hg limits were assessed as described in Section V of

this memorandum .)

As shown in Appendix B, all but one BSCP facility could meet the HBEL with current

control configurations . The facility not meeting the limit is Belden Brick Company’s facility in

Sugarcreek, Ohio, with an HCl

- equivalent estimate of 120 lb/hr from a total of 10 tunnel kilns,

some of which are vented together through a comm on stack or APCD. Most of the HCl

equivalent emissions (about 71 percent) are generated by the three kilns controlled by a SD/ESP

at the part of the facility known as Plant #8. Removing the SD/ESP and retrofitting the stack

## 8 with a DIFF is expected to red uce HCl

- equivalent emissions well below the HBEL , even without

reducing emissions from any of the other seven kilns at this facility.

V. Cost and Emission Reduction Estimates for Meeting Hg and non

- Hg HAP Metals

Standards

There are 1 69 tunnel kilns with 1 48 stacks at facilities currently classified as major

sources in the BSCP industry. There are 2 4 tunnel kilns with 20 stacks at the 1 6 facilities

identified in Section III of this memorandum that could become synthetic area sources with

minimal cost, leav ing 14 5 tunnel kilns with 1 28 stacks potentially impacted by the Hg and non

Hg HAP metals standards. A summary of these kilns by size and APCD is shown in Table 4; the

stack counts for these kilns were used for all remaining analyses in this memorandum

.

T able 4. Summary of Major Source BSCP Kilns and APCD

Kiln Size APCD Type Number of Kilns Number of Kiln

Stacks

Large Kilns DIFF or DLS/FF 9 8

DLA 18 14

None 3 1 3 0

Small Kilns SD/ESP 3 1

None 8 4 7 5

Total 14 5 1 28



## The BSCP Manufacturing NESHAP includes MACT standards for Hg and for non

- Hg

HAP metals (with PM as a surrogate) (see the memorandum Final Maximum Achievable Control

Technology (MACT) Floor Analysis for Brick and Structural Clay Products (Raymond and

Sroka, 201 5 ) for additional informat ion on these standards) . As noted previously, test data were

available for some kilns in the industry (including major and synthetic area sources). Data on

PM emissions were available for about 40 percent of the kilns, while Hg and non

- Hg HAP

metals data were only available for about 10 percent or less of the kilns (Raymond, 201 5 ).

Therefore, rather than evaluating the impacts of the standards on a kiln

- by

- kiln basis, as was

done for the HBEL , several assumptions were needed to evaluate the impacts on th e whole

industry. This analysis was completed in a series of four steps, described in the remainder of this

section.

Step 1: Compare Test Data to Emission Limits

The first step was to compare the data available with the emission limits to get an

estimate of the percentage of tunnel kilns in the industry that could meet the limits with current

APCD configurations. Table 5 shows the percentages for the PM and Hg lb/ton and

concentration emission limits by kiln size and the most common types of APCD (for PM )

.

## 9 Table 5. Percentages of BSCP Tunnel Kiln Stacks at Major and Synthetic Area Sources

With Data Less Than or Equal to Emission Limits

Pollutant Kiln Size APCD Type Number of

Kiln Stacks

with Data a 

### Percentage of Kilns Meeting b



### lb/ton

Limit Concentration

Limit At Least

One Limit

PM Large Kilns DIFF or DLS/FF 23 (22) 34.8 % 40.9 % 6 0.9 %

DLA 29 (21) 3.4 % 4.8 % 6.9 %

None 3 33.3% 33.3% 33.3%

Small Kilns DIFF or DLS/FF 1 100% 100% 100%

DLA 0 ND ND ND

None 13 (10) 53.8 % 10.0 % 53.8 %

Hg Large Kilns All 18 16.7% 55.6% 55.6%

Small Kilns All 1 100% 100% 100%

a Value in parentheses indicates availability of valid concentration data with oxygen concentration reported, if different

from the number of kiln stacks with valid mass emissions data. PM data were also available for one stack controlled

by a SD/ESP (small kilns) and three large kilns with wet scrubbers. Those kilns are not shown in the counts for PM

emissions data because the SD/ESP is expected to be replaced with a DIFF (see Section IV of this memorandum )

and all three wet scrubbers are located at synthet ic area sources, so the results for those APCD are not needed for

purposes of estimating impacts on major source facilities. In addition, the analysis does not assume that wet

scrubbers w ill be installed or retrofitted to meet the PM standards. These kil ns are included in the counts for Hg

data; because none of the APCD currently in use in the BSCP industry target Hg reductions, the ability to meet the

Hg standards is not expected to be affected by type of current APCD.

b ND = no test data available for t hat pollutant, kiln size, and APCD combination.



## Of the large kilns with both PM and Hg data, three of the 18 kiln stacks meet at least one

of the PM and one of the Hg limits. For small kilns, Hg data are only available for three kilns

vented together and controlled with a SD/ESP; this device also meets the PM concentration limit

for small kilns.

Step 2 : Develop Preliminary Estimate of Number of APCD Needed

The percentages from Table 5 were applied to the kiln s tack counts in Table 4 to

determine the number of kiln stack s estimated to be able to meet the MACT floor limit s. From

these estimates, preliminary estimates of the number of APCD needed to be installed were

developed using the following criteria:

• If the kiln is expected to meet both a PM and a Hg limit, no additional APCD is

needed

.

• If an uncontrolled kiln or a kiln with a DLA can meet a Hg limit but none of the PM

limit s , a FF w ill be needed

.

• If an uncontrolled kiln or a kiln with a DLA can not meet either of the Hg limits , a FF

with activated carbon injection ( ACI ) w ill be needed regardless of whether the kiln

can meet a PM limit , as the FF w ill be needed for the capture of the activated carbon

injected into the gas stream.

• If a kiln with a DIFF or DLS/FF cannot meet either of the Hg limits, AC I w ill be

added to the existing control device.

## 10 Table 6 shows the preliminary estimate of the number of APCD needed based only on

the se criteria and the percentages in Table 5 , rounded to the nearest whole number. If multiple

kilns were vented together, only one APCD was assigned to the stack. As noted in Step 3 , there

are two other factors to take into account to determine the final estimate of the number of APCD

needed and the impacts on the major source kilns.

Table 6. Summary of Major Source BSCP Kiln Stacks and P reliminary Estimate of APCD

to B e Installed

Kiln Size Existing APCD

Type Number

of Kiln

Stacks Number

of Kiln

Stacks

Meeting

PM Limit Number

of Kiln

Stacks

Meeting

Hg

Limit Initial Estimate of Kiln St acks

Install FF Install FF

with ACI Add ACI

Large Kilns DIFF or DLS/FF 8 5 3 0 0 5

DLA 14 1 8 7 6 0

None a 3 0 10 17 12 1 3 0

Small Kilns SD/ESP b 1 0 1 0 0 0

None 7 5 4 0 7 5 35 0 0

Total 1 28 56 10 5 48 20 5

a Assumes that less than 20 percent of kiln stacks can meet both PM and Hg limits.

b The SD/ESP is expected to be replaced with a DIFF (see Section IV of this memorandum).



## Step 3: Refine the Estimate of Number of APCD Needed

The next step in determining the number of APCD required to be inst alled included

consider ing the impact of the lb/hr limits for Hg and total non

- Hg HAP metals

. The total non

- Hg

HAP metal s limit is expected to provide additional flexibility to tunnel kiln owners and

operators, particularly for small tunnel kilns . The non

- Hg HAP metal emissions values for each

kiln are shown in Appendix C and were estimated as follows:

• Where total non

- Hg HAP metals lb/hr data were available, the values were compiled

for each kiln.

• If PM data were available but non

- Hg HAP meta ls data were not, the total non

- Hg

HAP metal lb/hr value was calculated using the average ratio of metals to PM

emissions in BSCP stack tests (Raymond, 2015).

• If neither PM nor non

- Hg HAP metals data were available, the PM emissions were

estimated using an emission factor based on the type of APCD (Holloway, 2015a),

and the total non

- Hg HAP metal lb/hr value was calculated using the average ratio of

metals to PM emissions in BSCP stack tests (Raymond, 2015).

I t is also expected that the lb/hr limit for Hg w ill provide additional flexibility to tunnel

kiln owners and operators, again particularly for small tunnel kilns . However, the set of

available data for Hg is much more limited than the data set for PM, making it more difficult to

develop emission factor s that can be applied to all kilns that were not tested. To evaluate

## 11 whether a separate evaluation of the lb/hr data would be helpful in this analysis, t he data for the

16 kiln stacks that were tested were averaged together to calculate an emission factor of

6.25 E

- 05 lb/ton Hg. 2 

## For the kilns without Hg data, this emission factor was multiplied by the

kiln design capacity and compared to the emission limits. The following trends were observed:

• The smallest tunnel kiln in the large tunnel kiln subcategory

, a kiln with 10 tph

capacity

, w as estimated to have emissions of 6.25 E

- 04 lb/hr using this approach

, which does not meet the emission limit for large tunnel kilns. Emissions for larger

kilns in the subcategory would be higher, suggesting that none of the large kilns can

meet the lb/hr limit. However, the test data show that eight of the 1 8 large kiln stacks

( 44 percent ) of the large kilns can indeed meet the lb/hr limit , and seven of those

eight also meet either the lb/ton or concentration li mits. Therefore, the results using

the emission factor approach are not consistent with the test data for large kilns

regarding the number of kiln stacks that can meet the limit , which demonstrates that

the emission factor approach does contain uncertaint y in its ability to estimate the

outcome of meeting the emission limit.

• T he largest tunnel kiln in the small tunnel kiln subcategory, a kiln with a 9.9 tph

capacity, was estimated to have emissions of 6.19 E

- 04 lb/hr using this approach,

which does meet the emission limit for small tunnel kilns. Emissions for smaller kilns

in the subcategory would be lower, suggesting that all of the small kilns can meet the

lb/hr limit. However, given that there are only test data for one small kiln stack, there

is sign ificant uncertainty in this analysis.

Based on the above results, the lb/hr Hg data were not used to evaluate the number of

sources that can meet the final standards

. I nstead, it was expected that most kilns that could

meet the lb/hr Hg limit could alread y meet either the lb/ton li mit or the concentration limit (i.e.,

the inclusion of a lb/hr Hg limit did not drastically change the number of kiln stacks expected to

meet the Hg standards)

. See the remainder of this section for more information.

The other factor to be taken into account in determining the number of APCD required to

be installed is the number of kilns located at facilities that could elect to become synthetic area

sources. The cost for each facility to do so was estimated as descr ibed in Section III of this

memorandum. However, as noted previously in this section, because test data are not available

for every tunnel kiln in the industry, compliance costs were not estimated for each kiln and

facility. Therefore, the cost to become a synthetic area source could not be compared directly to

the cost of compliance. For example, while the analysis estimates that the Ragland Clay

Products facility in Ragland

, Alabama

, could become a synthetic area source at an annual cost of

$ 362,156 (s ee Appendix A), test data are not available to show the facility’s exact level of

emissions. If performance testing of the tunnel kiln at this facility show s that the kiln already

meets the limits, then installing a control device to become a synthetic ar ea source w ill not be

necessary.

2 

### Note that separate emission factors were not calculated for each APCD because none of the APCD tested are

designed to reduce Hg. In addition, nearly all of the Hg data are from kilns controlled with a DIFF, with one test on

an uncontrolled kiln and none on a kiln controlled with a DLA.

## 12 Therefore, the preliminary APCD estimates in Table 6 , the total non

- Hg HAP metal s

lb/hr limit, and the ability of certain facilities to become synthetic area were considered together

on a more general basis

. The following assumptions were used to refine the preliminary APCD

estimates:

• For large kilns with a DIFF or DLS/FF, the three kiln stack s not meeting either the

PM lb/ton or concentration limits are located at Belden Brick Company’s facility in

Sugarcreek, OH, (two kil ns) and Hanson Brick’s facility in Elgin, TX. Both PM and

non

- Hg HAP metals data are available for these kilns, and they show that although

these kilns cannot meet the PM limits, they w ill meet the total non

- Hg HAP metal s

lb/hr limit. Therefore, it is not expected that the existing DIFF will have to be retrofit

with a new DIFF.

• For large kilns with a DLA , it was assumed that one of the kiln stacks not meeting the

Hg lb/ton or concentration limits w ill meet the Hg lb/hr limit. It was a lso assumed

that this kiln stack is one of the 12 stacks that can meet one of the PM limits, so no FF

w ill be needed.

• Based on the results of the analysis described in Section III of this memorandum, a

total of 1 1 large uncontrolled kiln stacks are located at facilities that could become

synthetic area sources with installation of a DLA on those stacks . F or large

uncontrolled kilns, it was assumed that owners or operators of about three

- fourths of

these kiln stacks, or eight total stacks, w ill elect to ins tall a DLA. To be conservative,

it was estimated that most of the remaining kiln stacks w ill not be able to meet any of

the Hg limits.

• I t was expected that all small uncontrolled kilns not meeting the PM lb/ton or

concentration limits w ill be able to meet the total non

- Hg HAP metals lb/hr limit

, based on the emissions estimates presented in Appendix C

.

In addition, t he MACT floors for Hg were revised from proposal to account for

variability in the Hg content of raw material sampling data provided by numerous facilities (BIA,

2015 ; Raymond and Sroka, 2015 )

. As noted above, t he only available Hg emissions data

reported for a small kiln was from Belden Bricks, Plant #8 in Sugarcreek, Ohio. This facility also

provided raw material sampling results. Bec ause most of the Hg emissions are the result of Hg

in the raw materials, it was assumed that the emissions for the facilities that reported raw

material sampling data could be approximated by using these ratios. The analysis was conducted

as follows:

Lb/t on:

ppb lb/ton 10 57

. 3 ppb 4

. 49 ton lb 000176

. 0

6

− 

## × = =

mass 

## Ratio

Concentration:

## 13 ppb O % 17 @

dscm

μg

35

. 0 ppb 4

. 49 O % 17 @

dscm

μg 4

. 17

2 2



## = =

conc 

## Ratio

The maximum Hg content reported in a raw material sample was 208 ppb, reported at the

Boral Bricks facility in Gleason, Tennessee. Using the ratios calculated for Belden Sugarcreek

Plant #8, the maximum potential emissions at Boral Gleason could be calculated as follows:

Lb/ton:

ton lb 0.000742 ppb 208 ppb lb/ton 10 57

. 3 6



## = × × = −

mass 

## Emissions

Concentration:

2 2 

## O % 17 @

dscm

μg 73.1 ppb 208 ppb O % 17 @

dscm

μg

35

. 0

= × =

conc 

## Emissions

These e missions levels suggest that the worst case facility ( i.e. , Bora l Gleason) would not

meet the Hg lb/ton limit for small kilns but would meet the Hg concentration limit for small

kilns. Therefore, it was assumed that all small kilns would be able to meet the Hg concentration

limit with no additional controls.

The final estimates of APCD counts are shown in Table 7.

Table 7. Summary of Major Source BSCP Kiln Stacks and Estimate of APCD to B e

Installed

Kiln Size Existing

APCD Type Number

of Kiln

Stacks Estimate of Kiln Stacks

Install

FF Install

FF with

ACI Add

ACI Retrofit

with a

DIFF Install

DLA a 

### No

Change

in

APCD

Large Kilns DIFF or

DLS/FF 8 0 0 5 0 0 3

DLA 14 7 5 0 0 0 2

None 3 0 6 11 0 0 8 5

Small Kilns SD/ESP a 1 0 0 0 1 0 0

None 7 5 0 0 0 0 0 7 5

Total 1 28 13 16 5 1 8 85

a See Section IV of this memorandum.

## 14 Step 4 : Calculate the Nationwide Costs, Emission Reductions, and Secondary Impacts

The final step in estimating nationwide costs and impacts was to apply m odel APCD

costs, emission reductions, and secondary impacts to the APCD counts shown in Table 7. The

model APCD size is based on the design capacity(ies) of the kiln(s) routed to that emission

point/APCD. For example, two small kilns vented together with a total design capacity of less

than 10 tph would be controlled with a small APCD , whereas two small kilns vented together

that have a total design capacity of more than 10 tph would be controlled with a large APCD

.

As noted in Section IV of this memorandum , Belden Brick Company’s facility in

Sugarc reek, Ohio, was identified as not meeting the HBEL with the current APCD at the kiln, so

the emissions at the kilns were evaluated individually. The three kilns routed to the SD/ESP at

Sugarcreek are small kilns, but the sum of the total kiln capacity vent ed to the SD/ESP is greater

than 10 tph. Therefore, f or purposes of this analysis, the DIFF installed to replace the SD/ESP

w ill be a large DIFF.

Table 8 shows the summary of nationwide costs for BSCP kilns, Table 9 shows the

summary of nationwide e mission reductions for BSCP kilns at major sources, and Table 10

shows the summary of nationwide secondary impacts for BSCP kilns at major sources

.

## 15 Table 8. Summary of Nationwide Control Costs for Major Sources to Meet Standards

Current

APCD Action APCD

Size Uni t

Capital

Cost a 

### Unit

Annual

Cost a 

### Number

of APCD Total

Capital

Cost Total

Annual

Cost

DIFF or

DLS/FF Add ACI Large $146,697 $105,763 5 $733,483 $528,817

DLA Install FF

with ACI Large $1,646,697 $685,304 5 $8,233,483 $3,426,522

DLA Install FF Large $1,500,000 $579,541 7 $10,500,000 $4,056,787

SD/ESP Retrofit

with a DIFF Large $3,820,000 $1,017,978 1 $3,820,000 $1,017,978

None Install FF Large $ 1,500,000 $579,541 6 $9,000,000 $3,477,246

None Install FF

with ACI Large $ 1,646,697 $685,304 11 $18,113,663 $7,538,349

None Install DLA Large $1,489,548 $459,886 8 $11,916,381 $3,679,090

Total Nationwide Control Costs 43 $62,317,010 $23,724,789



### Number of kiln

stacks per plant Capital

cost per

stack, $ Annualized

cost per

stack, $/yr b 

### Number

of Stacks Total

Capital

Cost Total

Annual

Cost

1 $19,000 $4,600 40 $760,000 $184,000

2 $29,000 $7,100 31 $899,000 $220,100

3 $40,000 $9,800 11 $440,000 $107,800

4 $51,000 $12,400 2 $102,000 $24,800

5 $61,000 $14,900 1 $61,000 $14,900

$2,262,000 $551,600

Monitoring (major sources only $2,984 118 $352,112

Grand Total $64,579,010 $24,628,501

a Unit costs from Holloway (201 5 a), except for the DLA capital and annual costs. The DLA capital and annual costs

shown in this table were increased to account for the fact that if a DLA is installed for a facility to become a

synthetic area source, it w ill need to be installed earlier than an APCD installed to comply with the BSCP

Manufacturing NESHAP. To compare the equivalent net present values for all APCD for purposes of this analysis,

a DLA was expected to be installed 6 months earlier than other APCD, increasing the capital cost by about 3

percent (calculated assuming 7 percent interest over half a year, or 1.07 0.5 ). The total annual cost increased due to

the increase in the annualized capital cost.

b Annualized cost based on 7% interest, 5

- yr period.

## 16 Table 9. Summary of Nationwide Emission Reductions for Major Sources to Meet Standards

Current

APCD Action APCD

Size Emissions

Type Number

of

APCD Emissions Reductions (tpy)

HF HCl Cl 2 

### HAP

Metals PM Hg SO 2 

### PM 2.5 a

DIFF or

DLS/FF Add ACI Large Unit 0 0 0 0 0 0.00349 0 0

Total 5 0 0 0 0 0 0.01745 0 0

DLA Install FF

with ACI Large Unit 0 0 0 0.198 18.0 0.00349 0 8.64

Total 5 0 0 0 0.99 90.0 0.0174 0 43.2

DLA Install FF Large Unit 0 0 0 0.20 18.0 0 0 8.64

Total 7 0 0 0 1.39 126.0 0 0 60.5

SD/ESP Retrofit with

a DIFF Large Unit 41.9 9.38 1.28 0 0 0 1.56 0

Total 1 41.9 9.38 1.28 0 0 0 1.56 0

None Install FF Large Unit 0 0 0 0.251 22.9 0 0 10.97

Total 6 0 0 0 1.509 137.1 0 0 65.8

None Install FF

with ACI Large Unit 0 0 0 0.251 22.9 0.00349 0 10.97

Total 11 0 0 0 2.77 251 0.0384 0 120.7

None Install DLA Large Unit 37.7 1.59 0.0954 0.0535 4.86 0 25.5 2.33

Total 8 302 12.7 0.763 0.428 38.9 0 204 18.7

Total Nationwide 43 344 22.1 2.04 7.08 643 0.0733 205 309

a Estimated as 48 percent of PM reductions.

## 17 Table 10. Summary of Nationwide Secondary Impacts for Major Sources to Meet Standards a



### Current

APCD Action APCD

Size Emissions

Type Number

of

APCD Energy

impacts,

MMBtu/yr Solid

waste

impacts,

tpy Waste

water

impacts,

gpy Secondary Air Emissions Increase (tpy)

PM PM 2.5 

### CO NO

x 

### SO 2

DIFF or

DLS/FF Add ACI Large Unit 621 20.1

-- 0.00458 0.00154 0.00772 0.0614 0.179

Total 5 3,105 100.7 0.0229 0.00768 0.0386 0.307 0.894

DLA Install FF

with ACI Large Unit 14,730 43.0

-- 0.1087 0.0364 0.183 1.46 4.24

Total 5 73,651 215 0.543 0.182 0.916 7.28 21.2

DLA Install FF Large Unit 14,109 23 0.104 0.035 0.176 1.39 4.1

Total 7 98,764 160 0.729 0.244 1.229 9.76 28.4

SD/ESP Retrofit with

a DIFF Large Unit

- 27,577 15.1

- 4,563

- 0.203

- 0.0682

- 0.343

- 2.73

- 7.94

Total 1

- 27,577 15.1

- 4,563

- 0.203

- 0.0682

- 0.343

- 2.73

- 7.94

None Install FF Large Unit 14,109 22.9

-- 0.1041 0.0349 0.176 1.39 4.06

Total 6 84,655 137.1 0.624 0.2094 1.053 8.37 24.39

None Install FF

with ACI Large Unit 14,730 43.0

-- 0.1087 0.0364 0.183 1.46 4.24

Total 11 162,032 473 1.20 0.401 2.02 16.0 46.7

None Install DLA Large Unit 8,337 513

-- 0.0615 0.0206 0.1037 0.824 2.40

Total 8 66,698 4,107 0.492 0.165 0.830 6.59 19.2

Total Nationwide 43 461,329 5,208

- 4,563 3.40 1.141 5.74 45.6 132.9

a A negative increase in secondary impacts is equivalent to a reduction in secondary impacts.

## 18 VI. References

BIA (Brick Industry Association). 2015

. “ RE: Green brick mercury data .” E

- mail and

attachment from Susan Miller, Brick Industry Association, to Sharon Nizich, USEPA. May

21, 2015.

Holloway, T. 201 5 a

. Methodology and Assumptions Used to Estimate the Model Costs and

Impacts of BSCP Air Pollution Control Devices for the Final Rule . Memorandum from

Thomas Holloway, RTI International, to Sharon Nizich , EPA/OAQPS/SPPD. *** , 201 5

.

Holloway, T. 201 5 b. Updated BSCP Inventory Database and Doc umentation for Brick and

Structural Clay Products Manufacturing Final Rule . Memorandum from Thomas Holloway,

RTI International, to Sharon Nizich

, EPA/OAQPS/SPPD

. *** , 201 5

.

Morris, M., T. Palma, and C. Sarsony. 2014. Risk Assessment to Determine a Healt h

- Based

Emission Limitation for Acid Gases for the Brick and Structural Clay Products

Manufacturing Source Category . Memorandum from Mark Morris, Ted Palma, and Chris

Sarsony, EPA/OAQPS/HEID, to Docket EPA

- HQ

- OAR

- 2013

- 0291 . May 19, 2014.

Raymond, G. 201 5

. Test Data Used in BSCP Final Rule . Memorandum from Gabrielle

Raymond, RTI International, to Sharon Nizich , EPA/OAQPS/SPPD. *** , 201 5

.

Raymond, G and K. Sroka. 201 5

. Final Maximum Achievable Control Technology (MACT)

Floor Analysis for Brick and Str uctural Clay Products . Memorandum from Gabrielle

Raymond and Kristin Sroka, RTI International, to Sharon Nizich , EPA/OAQPS/SPPD. ***

, 201 5

.

## Appendix A

Analysis of the Cost to Facilities to Become Synthetic Area Sources

## A

- 1 Table A

- 1. Kiln List

Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

502 ACME

- 3 Acme Brick Company Acme

- Bennett Tunnel

Plant (BTP) Millsap TX 15.98 8352 DLS/FF LCD

507 ACME

- 8 Acme Brick Company Acme

- Elgin Plant

(ELP/ENP) Elgin TX 10.00 8400 None LCD

508 ACME

- 8 Acme Brick Company Acme

- Elgin Plant

(ELP/ENP) Elgin TX 19.10 8760 DIFF LCD

509 ACME

- 9 Acme Brick Company Acme

- Eureka Plant

(EBP) Clarksville AR 3.99 8760 None SCD

510 ACME

- 9 Acme Brick Company Acme

- Eureka Plant

(EBP) Clarksville AR 3.99 1416 None SCD

511 ACME

- 9 Acme Brick Company Acme

- Eureka Plant

(EBP) Clarksville AR 3.99 8760 None SCD

512 ACME

- 12 Acme Brick Company Acme

- Holly Springs

Plant (HSP) Holly

Springs MS 8.45 8760 None SCD

513 ACME

- 14 Acme Brick Company Acme

- Kanapolis Plant

(KAP) Kanopolis KS 5.78 8760 None SCD

500 ACME

- 1 Acme Brick Company Acme

- Ochs Brick Plant

(AOP) Springfield MN 6.25 7665 None SCD

501 ACME

- 1 Acme Brick Company Acme

- Ochs Brick Plant

(AOP) Springfield MN 6.25 7665 None SCD

515 ACME

- 18 Acme Brick Company Acme

- Perla Plant

(PEP/PWP) Malvern AR 9.66 8760 None SCD

516 ACME

- 18 Acme Brick Company Acme

- Perla Plant

(PEP/PWP) Malvern AR 7.86 8760 None SCD

518 ACME

- 20 Acme Brick Company Acme

- Texas Clay Plant

(TCP) Malakoff TX 10.20 8760 DLA LCD

519/520 ACME

- 20 Acme Brick Company Acme

- Texas Clay Plant

(TCP) Malakoff TX 10.20 8760 None LCD

521 ACME

- 21 Acme Brick Company Acme

- Tulsa Plant (TUP) Tulsa OK 8.51 8760 None SCD

## A

- 2 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

522 ACME

- 23 Acme Brick Company Acme

- Wheeler Plant

(WTP) Jonesboro AR 7.01 8760 None SCD

684 35 Acme Brick Company Jenkins

- Coosaada Plant Coosaada AL 9.50 7080 None SCD

685 35 Acme Brick Company Jenkins

- Coosaada Plant Coosaada AL 9.50 7080 None SCD

523 2 American Eagle Brick

Co American Eagle Brick Co Sunland

Park NM 3.40 7000 None SCD

526 BELD

- 1 Belden Brick

Company Belden

- Plant #2

Sugarcreek Sugarcreek OH 10.65 8760 DIFF LCD

527 BELD

- 1 Belden Brick

Company Belden

- Plant #3

Sugarcreek Sugarcreek OH 13.70 8760 DIFF LCD

528/529/

530 BELD

- 1 Belden Brick

Company Belden

- Plant #6

Sugarcreek Sugarcreek OH 15.96 8760 None LCD

531/532/

533 BELD

- 1 Belden Brick

Company Belden

- Plant #8

Sugarcreek Sugarcreek OH 23.31 8760 SD/ESP LCD

534/535 BELD

- 1 Belden Brick

Company Belden

- Plant #9

Sugarcreek Sugarcreek OH 6.10 8760 None SCD

536 BELD

- 2 Belden Brick

Company Belden

- Plant 1 Strasburg Strasburg OH 3.08 0 None SCD

537/538 BORA

- 1 Boral Bricks Inc. Boral

- Atlanta Plant Smyrna GA 29.94 6264 DIFF LCD

539 BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Augusta GA 11.25 8424 None LCD

540 BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Augusta GA 11.25 8064 None LCD

545 BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant #5 Bessemer AL 12.00 8760 None LCD

546 BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant #5 Bessemer AL 12.00 7608 None LCD

547/548 BORA

- 5 Boral Bricks Inc. Boral

- Bessemer Plant #6 Bessemer AL 25.02 8016 DIFF LCD

549 BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Gleason TN 9.80 8760 None SCD

550 BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Gleason TN 9.80 8760 None SCD

551/552 BORA

- 7 Boral Bricks Inc. Boral

- Henderson Facility Henderson TX 22.66 8760 DLA LCD

558 BORA

- 13 Boral Bricks Inc. Boral

- Muskogee Plant Muskogee OK 23.43 8256 DIFF LCD

559 BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

- Plant 3 Phenix City AL 10.00 8136 None LCD

560 BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

- Plant 3 Phenix City AL 10.00 7080 None LCD

## A

- 3 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

561 BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 11.20 5664 None LCD

562 BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 11.20 8760 None LCD

563 BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 13.50 6744 None LCD

566 BORA

- 17 Boral Bricks Inc. Boral

- Salisbury Plant Salisbury NC 27.80 8760 DIFF LCD

567 BORA

- 18 Boral Bricks Inc. Boral

- Terre Haute Plant Terre Haute IN 26.00 8760 DIFF LCD

996 Bram Brampton Brick Ltd. Brampton Brick, Inc. Farmersburg IN 24.60 8760 DIFF LCD

699 181 Certainteed

Corporation Certainteed Corporation

Ludowici New

Lexington OH 7.78 8760 None SCD

575 19 Cherokee Brick & Tile

Co Cherokee Brick & Tile Macon GA 5.48 6240 None SCD

576 19 Cherokee Brick & Tile

Co Cherokee Brick & Tile Macon GA 5.48 6240 None SCD

577/578 19 Cherokee Brick & Tile

Co Cherokee Brick & Tile Macon GA 29.48 6240 DLA LCD

581 34 Columbus Brick Co Columbus Brick

Company Columbus MS 7.90 7920 None SCD

582 34 Columbus Brick Co Columbus Brick

Company Columbus MS 7.90 7920 None SCD

583 34 Columbus Brick Co Columbus Brick

Company Columbus MS 18.30 7920 DLA LCD

584 134 Commercial Brick

Corp Commercial Brick Corp Wewoka OK 12.26 4680 None LCD

585 134 Commercial Brick

Corp Commercial Brick Corp Wewoka OK 12.26 4680 None LCD

586 134 Commercial Brick

Corp Commercial Brick Corp Wewoka OK 12.26 4680 None LCD

587 64 Continental Brick Co Continental Brick

Martinsburg Martinsburg WV 8.35 7920 None SCD

588 64 Continental Brick Co Continental Brick

Martinsburg Martinsburg WV 8.35 7920 None SCD

594 153 Elgin

- Butler Brick Co Elgin Butler Plant Elgin TX 1.53 7920 None SCD

## A

- 4 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

595 153 Elgin

- Butler Brick Co Elgin Butler Plant Elgin TX 1.53 7920 None SCD

596 23 Endicott Clay

Products Co Endicott Clay Products Fairbury NE 9.00 6720 None SCD

597 23 Endicott Clay

Products Co Endicott Clay Products Fairbury NE 9.00 6720 None SCD

598 23 Endicott Clay

Products Co Endicott Clay Products Fairbury NE 8.86 6720 None SCD

599 158 General Finance, Inc General Finance

- Cloud

Ceramics Concordia KS 6.17 4944 DIFF SCD

590 83 General Shale Brick,

Inc Cunningham

- Cleveland

Co Grover NC 9.08 7920 None SCD

605 GENE

- 5 General Shale Brick,

Inc General Shale Brick

- Plant

40 Coosa GA 18.75 8760 DIFF LCD

606 GENE

- 5 General Shale Brick,

Inc General Shale Brick

- Plant

40 Coosa GA 18.75 8760 DIFF LCD

612/613 GENE

- 8 General Shale Brick,

Inc General Shale Brick

Plants 35 & 36 Blue Ridge

(Roanoke) VA 20.20 8760 DLA LCD

614 GENE

- 8 General Shale Brick,

Inc General Shale Brick

Plants 35 & 36 Blue Ridge

(Roanoke) VA 22.00 8760 DLA LCD

615 GENE

- 9 General Shale Brick,

Inc General Shale Brick

Plants 6 & 28 Atkins

(Marion) VA 3.68 8760 None SCD

616 GENE

- 9 General Shale Brick,

Inc General Shale Brick

Plants 6 & 28 Atkins

(Marion) VA 3.68 8760 None SCD

617 GENE

- 9 General Shale Brick,

Inc General Shale Brick

Plants 6 & 28 Atkins

(Marion) VA 15.02 8760 DLA LCD

618 GENE

- 15 General Shale Brick,

Inc General Shale

- Corbin

Plant 33 Woodbine KY 9.90 0 None SCD

619 GENE

- 15 General Shale Brick,

Inc General Shale

- Corbin

Plant 33 Woodbine KY 14.40 0 None LCD

622/623 GENE

- 11 General Shale Brick,

Inc General Shale

- Moncure

Facility Moncure NC 27.40 8760 None LCD

## A

- 5 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

624 GENE

- 11 General Shale Brick,

Inc General Shale

- Moncure

Facility Moncure NC 20.55 8760 DLA LCD

625 GENE

- 11 General Shale Brick,

Inc General Shale

- Moncure

Facility Moncure NC 20.55 8760 DLA LCD

626/627 GENE

- 12 General Shale Brick,

Inc General Shale Robinson

Brick Co.

- Plant 2 Denver CO 20.40 8760 DLA LCD

635 GLEN

- 1 Glen Gery Glen

- Gery Corporation

Bigler Bigler PA 16.20 6225 None LCD

636 GLEN

- 1 Glen Gery Glen

- Gery Corporation

Bigler Bigler PA 16.20 6225 None LCD

637 GLEN

- 2 Glen Gery Glen

- Gery Corporation

Caledonia Caledonia OH 8.89 6408 None SCD

638 GLEN

- 2 Glen Gery Glen

- Gery Corporation

Caledonia Caledonia OH 8.89 6408 None SCD

639 GLEN

- 3 Glen Gery Glen

- Gery Corporation

Capitol Manassas VA 16.70 0 None LCD

644 GLEN

- 8 Glen Gery Glen

- Gery Corporation

Marseilles Marseilles IL 15.54 6648 DLA LCD

645 GLEN

- 8 Glen Gery Glen

- Gery Corporation

Marseilles Marseilles IL 15.96 6648 DLA LCD

642 GLEN

- 5 Glen Gery Glen

- Gery Corporation

Redfield Redfield IA 10.94 6552 None LCD

648 GLEN

- 10 Glen Gery Glen

- Gery Corporation

York York PA 11.24 7032 None LCD

649 GLEN

- 10 Glen Gery Glen

- Gery Corporation

York York PA 19.76 7896 DLA LCD

650 HANS2 Hanson Brick East,

LLC Hanson

- Athens Athens TX 9.53 8760 None SCD

671 HANS13 Hanson Brick East,

LLC Hanson

- Columbia

- Plant

2 Columbia SC 11.30 8352 None LCD

672 HANS13 Hanson Brick East,

LLC Hanson

- Columbia

- Plant

2 Columbia SC 11.30 8352 None LCD

## A

- 6 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

673/674 HANS14 Hanson Brick East,

LLC Hanson

- Columbia

- Plant

4 Columbia SC 22.60 8280 DLA LCD

652 HANS5 Hanson Brick East,

LLC Hanson

- Elgin Elgin TX 11.50 8760 None LCD

653 HANS5 Hanson Brick East,

LLC Hanson

- Elgin Elgin TX 12.20 8760 DLS/FF LCD

656 HANS7 Hanson Brick East,

LLC Hanson

- Mineral Wells

East Mineral

Wells TX 7.99 8760 None SCD

662 HANS8 Hanson Brick East,

LLC Hanson

- Monroe Monroe NC 22.80 5832 DLA LCD

667 HANS11 Hanson Brick East,

LLC Hanson

- Roseboro Roseboro NC 10.50 6528 None LCD

668 HANS11 Hanson Brick East,

LLC Hanson

- Roseboro Roseboro NC 10.50 6528 None LCD

669 HANS12 Hanson Brick East,

LLC Hanson

- Stanton Stanton KY 8.00 8604 None SCD

677 145 Hebron Brick

Company Hebron Brick Plant Hebron ND 9.60 7600 None SCD

679 78 Henry Brick

Company, Inc Henry Brick Selma AL 13.10 8760 DLA LCD

680 78 Henry Brick

Company, Inc Henry Brick Selma AL 13.10 8760 DLA LCD

589 178NR International

Chimney Corp Continental Clay

Kittanning Kittanning PA 2.25 8760 None SCD

704/705/

706/707 184 Ironrock Capital

(formerly

Metropolitan

Ceramics, Inc.) Ironrock Capital (formerly

Metropolitan Ceramics,

Inc.) Canton OH 13.32 7700 None LCD

689 175NR Kansas Brick and Tile

Co Kansas Brick and Tile Hoisington KS 6.00 8760 None SCD

690 104 Kasten Clay Products

Co Kasten Clay Products Jackson MO 3.74 2288 None SCD

## A

- 7 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

703 139 L.P. McNear Brick

Co, Inc McNear Brickyard San Rafael CA 8.20 6800 None SCD

693 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 12.24 7840 None LCD

694 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 9.64 7840 None SCD

695 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 12.67 7840 None LCD

696 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 13.50 7840 DLA LCD

701 50 Marion Ceramics, Inc Marion Ceramics Pee Dee SC 3.13 8760 None SCD

702 42 McAvoy Brick Co McAvoy Brick Phoenixville PA 12.00 7920 None LCD

592 MOHA

- 4 Mohawk Industries Dal

- Tile, Fayette,

Alabama Fayette AL 3.56 6024 None SCD

593 MOHA

- 4 Mohawk Industries Dal

- Tile, Fayette,

Alabama Fayette AL 3.56 6024 None SCD

178 MOHA

- 6 Mohawk Industries Dal

- Tile, Lewisport,

Kentucky Lewisport KY 1.75 6024 None SCD

179 MOHA

- 6 Mohawk Industries Dal

- Tile, Lewisport,

Kentucky Lewisport KY 1.98 6024 None SCD

180 MOHA

- 6 Mohawk Industries Dal

- Tile, Lewisport,

Kentucky Lewisport KY 1.98 6024 None SCD

709 87 Mutual Materials Co Mutual Materials

- Mica Mica WA 9.60 7920 None SCD

710 88 Mutual Materials Co Mutual Materials

Newcastle Renton WA 7.52 7080 None SCD

711 68 Old Virginia Brick Co Old Virginia

- Madison

Heights Madison

Heights VA 8.44 4800 None SCD

712 69 Old Virginia Brick Co Old Virginia

- Salem Salem VA 6.77 4800 None SCD

713 69 Old Virginia Brick Co Old Virginia

- Salem Salem VA 4.65 4800 None SCD

714 176NR Pacific Clay Products Pacific Clay Products

Lake Elsinore Lake

Elsinore CA 2.57 8760 None SCD

715 176NR Pacific Clay Products Pacific Clay Products

Lake Elsinore Lake

Elsinore CA 2.57 8760 None SCD

716 176NR Pacific Clay Products Pacific Clay Products

Lake Elsinore Lake

Elsinore CA 5.14 8760 None SCD

## A

- 8 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

727/728 137 Pine Hall Brick Co,

Inc Pine Hall

- Madison Plant Madison NC 19.08 7880 None LCD

729/730 137 Pine Hall Brick Co,

Inc Pine Hall

- Madison Plant Madison NC 26.60 7880 DLA LCD

731/732 137 Pine Hall Brick Co,

Inc Pine Hall

- Madison Plant Madison NC 19.20 7880 None LCD

735 159 Ragland Clay

Products, LLC Ragland Clay Products Ragland AL 3.36 6240 None SCD

742 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 2016 None SCD

743 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 2016 None SCD

747 90 Sioux City Brick and

Tile Co Sioux City

- Adel Plant Adel IA 13.10 7920 DLA LCD

748 90 Sioux City Brick and

Tile Co Sioux City

- Adel Plant Adel IA 16.37 7920 DIFF LCD

749 140 Sioux City Brick and

Tile Co Sioux City

- Sergeant Bluff

Plant Sergeant

Bluff IA 11.45 7920 DLA LCD

753 46 Statesville Brick Co Statesville Brick Statesville NC 11.00 5000 None LCD

754 46 Statesville Brick Co Statesville Brick Statesville NC 9.35 5000 None SCD

758 116 Summit Pressed

Brick and Tile Co Summit

- Brick Plant and

Storage Yard Pueblo CO 6.75 7056 None SCD

759 186 Summitville Tiles, Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.11 6240 None SCD

760 186 Summitville Tiles, Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.24 6240 None SCD

761 186 Summitville Tiles, Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.11 6240 None SCD

762 186 Summitville Tiles, Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.11 6240 None SCD

766/767 49 Triangle Brick Triangle Brick

- Merry

Oaks Plant Moncure NC 23.70 8760 DLA LCD

## A

- 9 Kiln ID Facility

ID Company Name Facility Name City State Combined

Design

Capacity

(tph) Operating

Hours APCD APCD

Size

768 49 Triangle Brick Triangle Brick

- Merry

Oaks Plant Moncure NC 24.70 8760 DLA LCD

769 TriWade Triangle Brick Triangle Brick

Wadesboro Plant Wadesboro NC 20.00 8760 DLA LCD

770 TriWade Triangle Brick Triangle Brick

Wadesboro Plant Wadesboro NC 20.00 8760 DLA LCD

773 124 Watsontown Brick Co Watsontown Brick Watsontown PA 7.98 8760 None SCD

774 124 Watsontown Brick Co Watsontown Brick Watsontown PA 10.00 8760 DIFF LCD

775 Whit Whitacre Greer Whitacre Greer Alliance OH 11.90 8760 None LCD

776 Whit Whitacre Greer Whitacre Greer Alliance OH 6.80 8760 None SCD

777 147 Yankee Hill Brick and

Tile Yankee Hill Brick and Tile Lincoln NE 4.90 6240 None SCD

## A

- 10 Table A

- 2. Emissions Estimates, Control Codes, and Test Data Codes by Kiln

Kiln ID Emission Factors from Test

Data (lb/ton) Average Emission Factors

(lb/ton) Kiln Emissions (tpy)

Control

Code Test

Data

Code HF HCl Cl 2 

### HF HCl Cl 2 

### HF HCl Cl 2 

### Total

HAP

502 0.001966 0.003634 0.002432 0.138 0.254 0.170 0.562 1 2

507 0.6045 0.08084 0.003458 26.5 3.54 0.151 30.2 0 0

508 0.01797 0.1133 2.747 E

05 1.50 9.48 0.00230 11.0 1 2

509 0.6045 0.08084 0.003458 10.6 1.41 0.0604 12.0 0 0

510 1.148 0.08084 0.003458 20.1 1.41 0.0604 21.5 0 1

511 0.6045 0.08084 0.003458 10.6 1.41 0.0604 12.0 0 0

512 0.6045 0.08084 0.003458 22.4 2.99 0.128 25.5 0 0

513 0.6045 0.08084 0.003458 15.3 2.05 0.0875 17.4 0 0

500 0.6045 0.08084 0.003458 16.5 2.21 0.0947 18.9 0 0

501 0.6045 0.08084 0.003458 16.5 2.21 0.0947 18.9 0 0

515 0.058 0.6045 0.003458 25.6 2.45 0.146 28.2 0 1

516 0.1507 0.08073 0.003458 5.19 2.78 0.119 8.09 0 2

518 0.01393 0.1964 0.002441 0.622 8.77 0.109 9.51 1 2

519/520 0.6045 0.08084 0.003458 27.0 3.61 0.154 30.8 0 0

521 1.316 0.2997 0.003458 49.1 11.2 0.129 60.4 0 2

522 0.6045 0.08084 0.003458 18.6 2.48 0.106 21.1 0 0

684 0.6045 0.08084 0.003458 25.2 3.36 0.144 28.7 0 0

685 0.6045 0.08084 0.003458 25.2 3.36 0.144 28.7 0 0

523 0.6045 0.08084 0.003458 9.00 1.20 0.0515 10.3 0 0

526 0.04221 0.0294 0.006779 1.97 1.37 0.316 3.66 1 2

527 0.07735 0.01228 0.0004661 4.64 0.737 0.0280 5.41 1 2

528/529/530 0.5808 0.02998 0.003458 40.6 2.10 0.242 42.9 0 2

531/532/533 0.8786 0.2142 0.02721 89.7 21.9 2.78 114 1 2

534/535 0.5709 0.03509 0.003458 15.3 0.937 0.0924 16.3 0 2

536 0.6045 0.08084 0.003458 8.15 1.09 0.0467 9.29 0 0

537/538 0.1054 0.00707 0.002432 13.8 0.927 0.319 15.1 1 2

## A

- 11 Kiln ID Emission Factors from Test

Data (lb/ton) Average Emission Factors

(lb/ton) Kiln Emissions (tpy)

Control

Code Test

Data

Code HF HCl Cl 2 

### HF HCl Cl 2 

### HF HCl Cl 2 

### Total

HAP

539 0.272 0.08084 0.003458 13.4 3.98 0.170 17.6 0 1

540 0.6045 0.08084 0.003458 29.8 3.98 0.170 33.9 0 0

545 0.6045 0.08084 0.003458 31.8 4.25 0.182 36.2 0 0

546 0.6045 0.08084 0.003458 31.8 4.25 0.182 36.2 0 0

547/548 0.003287 0.001474 0.0001577 0.360 0.162 0.0173 0.539 1 2

549 0.6395 0.08084 0.003458 27.5 3.47 0.148 31.1 0 1

550 0.6045 0.08084 0.003458 25.9 3.47 0.148 29.6 0 0

551/552 0.1412 0.0752 0.002629 14.0 7.46 0.261 21.7 1 2

558 0.0001778 0.00399 0.002432 0.018 0.409 0.250 0.677 1 2

559 0.2154 0.09692 0.003458 9.44 4.25 0.151 13.8 0 2

560 0.6045 0.08084 0.003458 26.5 3.54 0.151 30.2 0 0

561 0.6045 0.08084 0.003458 29.7 3.97 0.170 33.8 0 0

562 0.6045 0.08084 0.003458 29.7 3.97 0.170 33.8 0 0

563 0.6045 0.08084 0.003458 35.7 4.78 0.204 40.7 0 0

566 0.004354 0.00417 0.02444 0.530 0.508 2.98 4.01 1 2

567 0.0001714 0.01362 0.002432 0.020 1.55 0.277 1.85 1 2

996 0.03888 0.02798 0.002432 4.19 3.01 0.262 7.47 1 0

699 0.6045 0.08084 0.003458 20.6 2.75 0.118 23.5 0 0

575 0.6045 0.08084 0.003458 14.5 1.94 0.0830 16.5 0 0

576 0.6045 0.08084 0.003458 14.5 1.94 0.0830 16.5 0 0

577/578 0.1275 0.07905 0.002441 16.5 10.2 0.315 27.0 1 2

581 0.6045 0.08084 0.003458 20.9 2.80 0.120 23.8 0 0

582 0.6045 0.08084 0.003458 20.9 2.80 0.120 23.8 0 0

583 0.04519 0.04494 0.002441 3.62 3.60 0.196 7.42 1 2

584 0.6045 0.08084 0.003458 32.5 4.34 0.186 37.0 0 0

585 0.6045 0.08084 0.003458 32.5 4.34 0.186 37.0 0 0

586 0.6045 0.08084 0.003458 32.5 4.34 0.186 37.0 0 0

587 0.6045 0.08084 0.003458 22.1 2.96 0.126 25.2 0 0

## A

- 12 Kiln ID Emission Factors from Test

Data (lb/ton) Average Emission Factors

(lb/ton) Kiln Emissions (tpy)

Control

Code Test

Data

Code HF HCl Cl 2 

### HF HCl Cl 2 

### HF HCl Cl 2 

### Total

HAP

588 0.6045 0.08084 0.003458 22.1 2.96 0.126 25.2 0 0

594 0.6045 0.08084 0.003458 4.05 0.542 0.0232 4.62 0 0

595 0.6045 0.08084 0.003458 4.05 0.542 0.0232 4.62 0 0

596 0.6045 0.08084 0.003458 23.8 3.19 0.136 27.2 0 0

597 0.6045 0.08084 0.003458 23.8 3.19 0.136 27.2 0 0

598 0.2357 0.08084 0.003458 9.15 3.14 0.134 12.4 0 1

599 0.04606 0.009585 0.002432 1.24 0.259 0.0657 1.57 1 2

590 0.6045 0.08084 0.003458 24.0 3.22 0.138 27.4 0 0

605 0.04933 0.08224 0.002432 4.05 6.75 0.200 11.0 1 2

606 0.1454 0.05536 0.0001111 11.9 4.55 0.00913 16.5 1 2

612/613 0.005068 0.05941 0.002441 0.448 5.26 0.216 5.92 1 1

614 0.1079 0.2017 0.002441 10.4 19.4 0.235 30.1 1 2

615 0.6045 0.08084 0.003458 9.74 1.30 0.0557 11.1 0 0

616 0.6045 0.08084 0.003458 9.74 1.30 0.0557 11.1 0 0

617 0.03616 0.05941 0.002441 2.38 3.91 0.161 6.45 1 0

618 0.6045 0.08084 0.003458 26.2 3.51 0.150 29.9 0 0

619 0.6045 0.08084 0.003458 38.1 5.10 0.218 43.4 0 0

622/623 0.08633 0.08084 0.003458 10.4 9.70 0.415 20.5 0 1

624 0.03616 0.05941 0.002441 3.25 5.35 0.220 8.82 1 0

625 0.003011 0.02776 0.002441 0.271 2.50 0.220 2.99 1 2

626/627 0.03616 0.05941 0.002441 3.23 5.31 0.218 8.76 1 0

635 0.6045 0.08084 0.003458 42.9 5.74 0.245 48.9 0 0

636 0.6045 0.08084 0.003458 42.9 5.74 0.245 48.9 0 0

637 0.6045 0.08084 0.003458 23.5 3.15 0.135 26.8 0 0

638 0.6045 0.08084 0.003458 23.5 3.15 0.135 26.8 0 0

639 0.6045 0.08084 0.003458 44.2 5.91 0.253 50.4 0 0

644 0.008043 0.1204 0.002441 0.547 8.20 0.166 8.91 1 2

645 0.01136 0.08594 0.002441 0.794 6.01 0.171 6.97 1 2

## A

- 13 Kiln ID Emission Factors from Test

Data (lb/ton) Average Emission Factors

(lb/ton) Kiln Emissions (tpy)

Control

Code Test

Data

Code HF HCl Cl 2 

### HF HCl Cl 2 

### HF HCl Cl 2 

### Total

HAP

642 0.6045 0.08084 0.003458 29.0 3.87 0.166 33.0 0 0

648 0.6045 0.08084 0.003458 29.8 3.98 0.170 33.9 0 0

649 0.04236 0.01659 0.002441 3.67 1.44 0.211 5.31 1 2

650 0.5304 0.1577 0.003458 22.1 6.58 0.144 28.9 0 2

671 0.6045 0.08084 0.003458 29.9 4.00 0.171 34.1 0 0

672 0.6045 0.08084 0.003458 29.9 4.00 0.171 34.1 0 0

673/674 0.0383 0.01529 0.002441 3.79 1.51 0.242 5.55 1 2

652 0.6045 0.08084 0.003458 30.4 4.07 0.174 34.7 0 0

653 0.001581 0.004446 0.0001515 0.085 0.238 0.00809 0.330 1 2

656 0.6045 0.08084 0.003458 21.2 2.83 0.121 24.1 0 0

662 0.002162 0.03491 0.002441 0.216 3.49 0.244 3.95 1 2

667 0.6045 0.08084 0.003458 27.8 3.72 0.159 31.7 0 0

668 0.6045 0.08084 0.003458 27.8 3.72 0.159 31.7 0 0

669 0.7923 0.08084 0.003458 27.8 2.83 0.121 30.7 0 1

677 0.6045 0.08084 0.003458 25.4 3.40 0.145 29.0 0 0

679 0.002381 0.03804 0.002441 0.137 2.18 0.140 2.46 1 2

680 0.00303 0.02956 0.002441 0.174 1.70 0.140 2.01 1 2

589 0.6045 0.08084 0.003458 5.96 0.797 0.0341 6.79 0 0

704/705/706/

707 0.4127 0.08084 0.003458 24.1 4.72 0.202 29.0 0 1

689 0.6045 0.08084 0.003458 15.9 2.12 0.0909 18.1 0 0

690 0.6045 0.08084 0.003458 9.91 1.33 0.0567 11.3 0 0

703 0.6045 0.08084 0.003458 21.7 2.90 0.124 24.7 0 0

693 0.6045 0.08084 0.003458 32.4 4.33 0.185 36.9 0 0

694 0.5041 0.08084 0.003458 21.3 3.41 0.146 24.8 0 1

695 0.5748 0.0109 0.003458 31.9 0.605 0.192 32.7 0 2

696 0.003947 0.1005 0.002441 0.233 5.94 0.144 6.32 1 2

701 0.6045 0.08084 0.003458 8.29 1.11 0.0474 9.45 0 0

## A

- 14 Kiln ID Emission Factors from Test

Data (lb/ton) Average Emission Factors

(lb/ton) Kiln Emissions (tpy)

Control

Code Test

Data

Code HF HCl Cl 2 

### HF HCl Cl 2 

### HF HCl Cl 2 

### Total

HAP

702 0.6045 0.08084 0.003458 31.8 4.25 0.182 36.2 0 0

592 0.6045 0.08084 0.003458 9.43 1.26 0.0539 10.7 0 0

593 0.6045 0.08084 0.003458 9.43 1.26 0.0539 10.7 0 0

178 0.7925 0.02329 0.003458 6.07 0.179 0.0265 6.28 0 2

179 0.3862 0.02031 0.003458 3.35 0.176 0.0300 3.56 0 2

180 0.4491 0.02326 0.003458 3.89 0.202 0.0300 4.13 0 2

709 0.6045 0.08084 0.003458 25.4 3.40 0.145 29.0 0 0

710 1.068 0.08084 0.003458 35.2 2.66 0.114 38.0 0 1

711 0.6045 0.08084 0.003458 22.3 2.99 0.128 25.5 0 0

712 0.6045 0.08084 0.003458 17.9 2.40 0.103 20.4 0 0

713 0.6045 0.08084 0.003458 12.3 1.65 0.0704 14.0 0 0

714 0.6045 0.08084 0.003458 6.80 0.910 0.0389 7.75 0 0

715 0.6045 0.08084 0.003458 6.80 0.910 0.0389 7.75 0 0

716 0.6045 0.08084 0.003458 13.6 1.82 0.0779 15.5 0 0

727/728 0.6045 0.08084 0.003458 50.5 6.76 0.289 57.6 0 0

729/730 0.02108 0.01165 0.002441 2.46 1.36 0.284 4.10 1 2

731/732 0.4038 0.09573 0.003458 34.0 8.05 0.291 42.3 0 2

735 0.6045 0.08084 0.003458 8.90 1.19 0.0509 10.1 0 0

742 0.6045 0.08084 0.003458 12.2 1.64 0.0700 13.9 0 0

743 0.6045 0.08084 0.003458 12.2 1.64 0.0700 13.9 0 0

747 0.03616 0.05941 0.002441 2.07 3.41 0.140 5.62 1 0

748 0.03888 0.02798 0.002432 2.79 2.01 0.174 4.97 1 0

749 0.03616 0.05941 0.002441 1.81 2.98 0.122 4.92 1 0

753 0.2944 0.08084 0.003458 14.2 3.89 0.167 18.2 0 1

754 0.6045 0.08084 0.003458 24.8 3.31 0.142 28.2 0 0

758 0.6045 0.08084 0.003458 17.9 2.39 0.102 20.4 0 0

759 0.6045 0.08084 0.003458 2.94 0.393 0.0168 3.35 0 0

760 0.6045 0.08084 0.003458 3.28 0.439 0.0188 3.74 0 0

## A

- 15 Kiln ID Emission Factors from Test

Data (lb/ton) Average Emission Factors

(lb/ton) Kiln Emissions (tpy)

Control

Code Test

Data

Code HF HCl Cl 2 

### HF HCl Cl 2 

### HF HCl Cl 2 

### Total

HAP

761 0.6045 0.08084 0.003458 2.94 0.393 0.0168 3.35 0 0

762 0.6045 0.08084 0.003458 2.94 0.393 0.0168 3.35 0 0

766/767 0.008777 0.01987 0.002441 0.911 2.06 0.253 3.23 1 2

768 0.004627 0.01136 0.002441 0.501 1.23 0.264 1.99 1 2

769 0.005255 0.02585 0.002441 0.460 2.26 0.214 2.94 1 2

770 0.005066 0.0228 0.002441 0.444 2.00 0.214 2.65 1 2

773 0.6045 0.08084 0.003458 21.1 2.83 0.121 24.1 0 0

774 0.03888 0.02798 0.002432 1.70 1.23 0.107 3.03 1 0

775 0.1319 0.00959 0.0003769 6.87 0.500 0.0196 7.39 0 2

776 0.6045 0.08084 0.003458 18.0 2.41 0.103 20.5 0 0

777 0.6045 0.08084 0.003458 13.0 1.73 0.0742 14.8 0 0

## A

- 16 Table A

- 3. Facility Status Based on Current Emissions Estimates

Facility

ID Company Name Facility Name City State Facility Emissions (tpy)

Current

S tatus HF HCl Cl 2 

### Total

HAP

ACME

- 3 Acme Brick Company Acme

- Bennett Tunnel Plant (BTP) Millsap TX 0.138 0.254 0.170 0.562 Synthetic

Area

ACME

- 8 Acme Brick Company Acme

- Elgin Plant (ELP/ENP) Elgin TX 28.0 13.0 0.154 41.2 Major

ACME

- 9 Acme Brick Company Acme

- Eureka Plant (EBP) Clarksville AR 41.2 4.24 0.181 45.6 Major

ACME

- 12 Acme Brick Company Acme

- Holly Springs Plant (HSP) Holly Springs MS 22.4 2.99 0.128 25.5 Major

ACME

- 14 Acme Brick Company Acme

- Kanapolis Plant (KAP) Kanopolis KS 15.3 2.05 0.0875 17.4 Major

ACME

- 1 Acme Brick Company Acme

- Ochs Brick Plant (AOP) Springfield MN 33.1 4.43 0.189 37.7 Major

ACME

- 18 Acme Brick Company Acme

- Perla Plant (PEP/PWP) Malvern AR 30.8 5.23 0.265 36.3 Major

ACME

- 20 Acme Brick Company Acme

- Texas Clay Plant (TCP) Malakoff TX 27.6 12.4 0.264 40.3 Major

ACME

- 21 Acme Brick Company Acme

- Tulsa Plant (TUP) Tulsa OK 49.1 11.2 0.129 60.4 Major

ACME

- 23 Acme Brick Company Acme

- Wheeler Plant (WTP) Jonesboro AR 18.6 2.48 0.106 21.1 Major

35 Acme Brick Company Jenkins

- Coosaada Plant Coosaada AL 50.3 6.73 0.288 57.3 Major

2 American Eagle Brick Co American Eagle Brick Co Sunland Park NM 9.00 1.20 0.0515 10.3 Major

BELD

- 1 Belden Brick Company Belden

- Plant #2 Sugarcreek Sugarcreek OH 152 27.0 3.46 183 Major

BELD

- 2 Belden Brick Company Belden

- Plant 1 Strasburg Strasburg OH 8.15 1.09 0.0467 9.29 Major

BORA

- 1 Boral Bricks Inc. Boral

- Atlanta Plant Smyrna GA 13.8 0.927 0.319 15.1 Major

BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Augusta GA 43.2 7.97 0.341 51.5 Major

BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant #5 Bessemer AL 63.5 8.50 0.364 72.4 Major

BORA

- 5 Boral Bricks Inc. Boral

- Bessemer Plant #6 Bessemer AL 0.360 0.162 0.0173 0.539 Synthetic

Area

BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Gleason TN 53.4 6.94 0.297 60.6 Major

BORA

- 7 Boral Bricks Inc. Boral

- Henderson Facility Henderson TX 14.0 7.46 0.261 21.7 Major

BORA

- 13 Boral Bricks Inc. Boral

- Muskogee Plant Muskogee OK 0.018 0.409 0.250 0.677 Synthetic

Area

BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

- Plant 3 Phenix City AL 35.9 7.79 0.303 44.0 Major

BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 95.0 12.7 0.544 108 Major

BORA

- 17 Boral Bricks Inc. Boral

- Salisbury Plant Salisbury NC 0.530 0.508 2.98 4.01 Synthetic

Area

## A

- 17 Facility

ID Company Name Facility Name City State Facility Emissions (tpy)

Current

S tatus HF HCl Cl 2 

### Total

HAP

BORA

- 18 Boral Bricks Inc. Boral

- Terre Haute Plant Terre Haute IN 0.020 1.55 0.277 1.85 Synthetic

Area

Bram Brampton Brick Ltd. Brampton Brick, Inc. Farmersburg IN 4.19 3.01 0.262 7.47 Synthetic

Area

181 Certainteed Corporation Certainteed Corporation

- Ludowici New Lexington OH 20.6 2.75 0.118 23.5 Major

19 Cherokee Brick & Tile Co Cherokee Brick & Tile Macon GA 45.5 14.1 0.481 60.1 Major

34 Columbus Brick Co Columbus Brick Company Columbus MS 45.5 9.20 0.435 55.1 Major

134 Commercial Brick Corp Commercial Brick Corp Wewoka OK 97.4 13.0 0.557 111 Major

64 Continental Brick Co Continental Brick

- Martinsburg Martinsburg WV 44.2 5.91 0.253 50.4 Major

153 Elgin

- Butler Brick Co Elgin Butler Plant Elgin TX 8.10 1.08 0.0463 9.23 Major

23 Endicott Clay Products Co Endicott Clay Products Fairbury NE 56.8 9.51 0.407 66.7 Major

158 General Finance, Inc General Finance

- Cloud Ceramics Concordia KS 1.24 0.259 0.0657 1.57 Synthetic

Area

83 General Shale Brick, Inc Cunningham

- Cleveland Co Grover NC 24.0 3.22 0.138 27.4 Major

GENE

- 5 General Shale Brick, Inc General Shale Brick

- Plant 40 Coosa GA 16.0 11.3 0.209 27.5 Major

GENE

- 8 General Shale Brick, Inc General Shale Brick

- Plants 35 & 36 Blue Ridge

(Roanoke) VA 10.8 24.7 0.451 36.0 Major

GENE

- 9 General Shale Brick, Inc General Shale Brick

- Plants 6 & 28 Atkins

(Marion) VA 21.9 6.51 0.272 28.7 Major

GENE

- 15 General Shale Brick, Inc General Shale

- Corbin

- Plant 33 Woodbine KY 64.3 8.60 0.368 73.3 Major

GENE

- 11 General Shale Brick, Inc General Shale

- Moncure Facility Moncure NC 13.9 17.5 0.854 32.3 Major

GENE

- 12 General Shale Brick, Inc General Shale Robinson Brick Co.

-

Plant 2 Denver CO 3.23 5.31 0.218 8.76 Synthetic

Area

GLEN

- 1 Glen Gery Glen

- Gery Corporation

- Bigler Bigler PA 85.8 11.5 0.491 97.7 Major

GLEN

- 2 Glen Gery Glen

- Gery Corporation

- Caledonia Caledonia OH 47.1 6.30 0.269 53.6 Major

GLEN

- 3 Glen Gery Glen

- Gery Corporation

- Capitol Manassas VA 44.2 5.91 0.253 50.4 Major

GLEN

- 8 Glen Gery Glen

- Gery Corporation

- Marseilles Marseilles IL 1.34 14.2 0.337 15.9 Major

GLEN

- 5 Glen Gery Glen

- Gery Corporation

- Redfield Redfield IA 29.0 3.87 0.166 33.0 Major

GLEN

- 10 Glen Gery Glen

- Gery Corporation

- York York PA 33.4 5.42 0.382 39.2 Major

HANS2 Hanson Brick East, LLC Hanson

- Athens Athens TX 22.1 6.58 0.144 28.9 Major

## A

- 18 Facility

ID Company Name Facility Name City State Facility Emissions (tpy)

Current

S tatus HF HCl Cl 2 

### Total

HAP

HANS13 Hanson Brick East, LLC Hanson

- Columbia

- Plant 2 Columbia SC 59.8 8.00 0.342 68.2 Major

HANS14 Hanson Brick East, LLC Hanson

- Columbia

- Plant 4 Columbia SC 3.79 1.51 0.242 5.55 Synthetic

Area

HANS5 Hanson Brick East, LLC Hanson

- Elgin Elgin TX 30.5 4.31 0.182 35.0 Major

HANS7 Hanson Brick East, LLC Hanson

- Mineral Wells East Mineral Wells TX 21.2 2.83 0.121 24.1 Major

HANS8 Hanson Brick East, LLC Hanson

- Monroe Monroe NC 0.216 3.49 0.244 3.95 Synthetic

Area

HANS11 Hanson Brick East, LLC Hanson

- Roseboro Roseboro NC 55.6 7.44 0.318 63.4 Major

HANS12 Hanson Brick East, LLC Hanson

- Stanton Stanton KY 27.8 2.83 0.121 30.7 Major

145 Hebron Brick Company Hebron Brick Plant Hebron ND 25.4 3.40 0.145 29.0 Major

78 Henry Brick Company, Inc Henry Brick Selma AL 0.310 3.88 0.280 4.47 Synthetic

Area

178NR International Chimney Corp Continental Clay

- Kittanning Kittanning PA 5.96 0.797 0.0341 6.79 Synthetic

Area

184 Ironrock Capital (formerly

Metropolitan Ceramics,

Inc.) Ironrock Capital (formerly

Metropolitan Ceramics, Inc.) Canton OH 24.1 4.72 0.202 29.0 Major

175NR Kansas Brick and Tile Co Kansas Brick and Tile Hoisington KS 15.9 2.12 0.0909 18.1 Major

104 Kasten Clay Products Co Kasten Clay Products Jackson MO 9.91 1.33 0.0567 11.3 Major

139 L.P. McNear Brick Co, Inc McNear Brickyard San Rafael CA 21.7 2.90 0.124 24.7 Major

135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 85.8 14.3 0.668 101 Major

50 Marion Ceramics, Inc Marion Ceramics Pee Dee SC 8.29 1.11 0.0474 9.45 Major

42 McAvoy Brick Co McAvoy Brick Phoenixville PA 31.8 4.25 0.182 36.2 Major

MOHA

- 4 Mohawk Industries Dal

- Tile, Fayette, Alabama Fayette AL 18.9 2.52 0.108 21.5 Major

MOHA

- 6 Mohawk Industries Dal

- Tile, Lewisport, Kentucky Lewisport KY 13.3 0.556 0.0865 14.0 Major

87 Mutual Materials Co Mutual Materials

- Mica Mica WA 25.4 3.40 0.145 29.0 Major

88 Mutual Materials Co Mutual Materials

- Newcastle Renton WA 35.2 2.66 0.114 38.0 Major

68 Old Virginia Brick Co Old Virginia

- Madison Heights Madison

Heights VA 22.3 2.99 0.128 25.5 Major

69 Old Virginia Brick Co Old Virginia

- Salem Salem VA 30.2 4.04 0.173 34.5 Major

## A

- 19 Facility

ID Company Name Facility Name City State Facility Emissions (tpy)

Current

S tatus HF HCl Cl 2 

### Total

HAP

176NR Pacific Clay Products Pacific Clay Products

- Lake

Elsinore Lake Elsinore CA 27.2 3.64 0.156 31.0 Major

137 Pine Hall Brick Co, Inc Pine Hall

- Madison Plant Madison NC 86.9 16.2 0.864 104 Major

159 Ragland Clay Products,

LLC Ragland Clay Products Ragland AL 8.90 1.19 0.0509 10.1 Major

45 Richards Brick Co Richards Brick Edwardsville IL 24.5 3.27 0.140 27.9 Major

90 Sioux City Brick and Tile

Co Sioux City

- Adel Plant Adel IA 4.86 5.41 0.314 10.6 Synthetic

Area

140 Sioux City Brick and Tile

Co Sioux City

- Sergeant Bluff Plant Sergeant Bluff IA 1.81 2.98 0.122 4.92 Synthetic

Area

46 Statesville Brick Co Statesville Brick Statesville NC 38.9 7.21 0.308 46.5 Major

116 Summit Pressed Brick and

Tile Co Summit

- Brick Plant and Storage

Yard Pueblo CO 17.9 2.39 0.102 20.4 Major

186 Summitville Tiles, Inc. Summitville Tiles, Inc.

- Minerva

Plant Minerva OH 12.1 1.62 0.0692 13.8 Major

49 Triangle Brick Triangle Brick

- Merry Oaks Plant Moncure NC 1.41 3.29 0.517 5.22 Synthetic

Area

TriWade Triangle Brick Triangle Brick

- Wadesboro Plant Wadesboro NC 0.904 4.26 0.428 5.59 Synthetic

Area

124 Watsontown Brick Co Watsontown Brick Watsontown PA 22.8 4.05 0.227 27.1 Major

Whit Whitacre Greer Whitacre Greer Alliance OH 24.9 2.91 0.123 27.9 Major

147 Yankee Hill Brick and Tile Yankee Hill Brick and Tile Lincoln NE 13.0 1.73 0.0742 14.8 Major

## A

- 20 Table A

- 4. Potential Kiln Control and Estimated Emissions

Kiln ID Current APCD Potential Action to be

Synthetic Area APCD Size Kiln Emissions with Potential Control (tpy)

HF HCl Cl 2 

### Total HAP

502 DLS/FF None LCD 0.138 0.254 0.170 0.562

507 None Install DLA LCD 1.32 2.48 0.106 3.91

508 DIFF None LCD 1.50 9.48 0.00230 11.0

509 None Install DLA SCD 0.528 0.989 0.0423 1.56

510 None Install DLA SCD 1.00 0.989 0.0423 2.03

511 None Install DLA SCD 0.528 0.989 0.0423 1.56

512 None Install DLA SCD 1.12 2.09 0.0896 3.30

513 None Install DLA SCD 0.765 1.43 0.0613 2.26

500 None Install DLA SCD 0.827 1.55 0.0663 2.44

501 None Install DLA SCD 0.827 1.55 0.0663 2.44

515 None Install DLA SCD 1.28 1.72 0.102 3.10

516 None Install DLA SCD 0.259 1.95 0.0833 2.29

518 DLA None LCD 0.622 8.77 0.109 9.51

519/520 None Install DLA LCD 1.35 2.53 0.108 3.99

521 None Install DLA SCD 2.45 7.82 0.0902 10.4

522 None Install DLA SCD 0.928 1.74 0.0743 2.74

684 None Install DLA SCD 1.26 2.35 0.101 3.71

685 None Install DLA SCD 1.26 2.35 0.101 3.71

523 None Install DLA SCD 0.450 0.843 0.0360 1.33

526 DIFF None LCD 1.97 1.37 0.316 3.66

527 DIFF None LCD 4.64 0.737 0.0280 5.41

528/529/530 None Install DLA LCD 2.03 1.47 0.169 3.67

531/532/533 SD/ESP None LCD 89.7 21.9 2.78 114

534/535 None Install DLA SCD 0.763 0.656 0.0647 1.48

536 None Install DLA SCD 0.408 0.763 0.0327 1.20

537/538 DIFF None LCD 13.8 0.927 0.319 15.1

539 None Install DLA LCD 0.670 2.79 0.119 3.58

540 None Install DLA LCD 1.49 2.79 0.119 4.40

## A

- 21 Kiln ID Current APCD Potential Action to be

Synthetic Area APCD Size Kiln Emissions with Potential Control (tpy)

HF HCl Cl 2 

### Total HAP

545 None Install DLA LCD 1.59 2.97 0.127 4.69

546 None Install DLA LCD 1.59 2.97 0.127 4.69

547/548 DIFF None LCD 0.360 0.162 0.0173 0.539

549 None Install DLA SCD 1.37 2.43 0.104 3.91

550 None Install DLA SCD 1.30 2.43 0.104 3.83

551/552 DLA None LCD 14.0 7.46 0.261 21.7

558 DIFF None LCD 0.0182 0.409 0.250 0.677

559 None Install DLA LCD 0.472 2.97 0.106 3.55

560 None Install DLA LCD 1.32 2.48 0.106 3.91

561 None Install DLA LCD 1.48 2.78 0.119 4.38

562 None Install DLA LCD 1.48 2.78 0.119 4.38

563 None Install DLA LCD 1.79 3.35 0.143 5.28

566 DIFF None LCD 0.530 0.508 2.98 4.01

567 DIFF None LCD 0.0195 1.55 0.277 1.85

996 DIFF None LCD 4.19 3.01 0.262 7.47

699 None Install DLA SCD 1.03 1.93 0.0825 3.04

575 None Install DLA SCD 0.725 1.36 0.0581 2.14

576 None Install DLA SCD 0.725 1.36 0.0581 2.14

577/578 DLA None LCD 16.5 10.2 0.315 27.0

581 None Install DLA SCD 1.05 1.96 0.0838 3.09

582 None Install DLA SCD 1.05 1.96 0.0838 3.09

583 DLA None LCD 3.62 3.60 0.196 7.42

584 None Install DLA LCD 1.62 3.04 0.130 4.79

585 None Install DLA LCD 1.62 3.04 0.130 4.79

586 None Install DLA LCD 1.62 3.04 0.130 4.79

587 None Install DLA SCD 1.11 2.07 0.0885 3.26

588 None Install DLA SCD 1.11 2.07 0.0885 3.26

594 None Install DLA SCD 0.203 0.379 0.0162 0.598

595 None None SCD 4.05 0.542 0.0232 4.62

## A

- 22 Kiln ID Current APCD Potential Action to be

Synthetic Area APCD Size Kiln Emissions with Potential Control (tpy)

HF HCl Cl 2 

### Total HAP

596 None Install DLA SCD 1.19 2.23 0.0954 3.52

597 None Install DLA SCD 1.19 2.23 0.0954 3.52

598 None Install DLA SCD 0.457 2.20 0.0939 2.75

599 DIFF None SCD 1.24 0.259 0.0657 1.57

590 None Install DLA SCD 1.20 2.25 0.0963 3.55

605 DIFF None LCD 4.05 6.75 0.200 11.0

606 DIFF None LCD 11.9 4.55 0.00913 16.5

612/613 DLA None LCD 0.448 5.26 0.216 5.92

614 DLA None LCD 10.4 19.4 0.235 30.1

615 None Install DLA SCD 0.487 0.912 0.0390 1.44

616 None Install DLA SCD 0.487 0.912 0.0390 1.44

617 DLA None LCD 2.38 3.91 0.161 6.45

618 None Install DLA SCD 1.31 2.45 0.105 3.87

619 None Install DLA LCD 1.91 3.57 0.153 5.63

622/623 None Install DLA LCD 0.518 6.79 0.291 7.60

624 DLA None LCD 3.25 5.35 0.220 8.82

625 DLA None LCD 0.271 2.50 0.220 2.99

626/627 DLA None LCD 3.23 5.31 0.218 8.76

635 None Install DLA LCD 2.14 4.02 0.172 6.33

636 None Install DLA LCD 2.14 4.02 0.172 6.33

637 None Install DLA SCD 1.18 2.20 0.0943 3.47

638 None Install DLA SCD 1.18 2.20 0.0943 3.47

639 None Install DLA LCD 2.21 4.14 0.177 6.53

644 DLA None LCD 0.547 8.20 0.166 8.91

645 DLA None LCD 0.794 6.01 0.171 6.97

642 None Install DLA LCD 1.45 2.71 0.116 4.28

648 None Install DLA LCD 1.49 2.79 0.119 4.39

649 DLA None LCD 3.67 1.44 0.211 5.31

650 None Install DLA SCD 1.11 4.61 0.101 5.82

## A

- 23 Kiln ID Current APCD Potential Action to be

Synthetic Area APCD Size Kiln Emissions with Potential Control (tpy)

HF HCl Cl 2 

### Total HAP

671 None Install DLA LCD 1.50 2.80 0.120 4.42

672 None Install DLA LCD 1.50 2.80 0.120 4.42

673/674 DLA None LCD 3.79 1.51 0.242 5.55

652 None Install DLA LCD 1.52 2.85 0.122 4.49

653 DLS/FF None LCD 0.0845 0.238 0.00809 0.33

656 None Install DLA SCD 1.06 1.98 0.0847 3.12

662 DLA None LCD 0.216 3.49 0.244 3.95

667 None Install DLA LCD 1.39 2.60 0.111 4.10

668 None Install DLA LCD 1.39 2.60 0.111 4.10

669 None Install DLA SCD 1.39 1.98 0.0848 3.46

677 None Install DLA SCD 1.27 2.38 0.102 3.75

679 DLA None LCD 0.137 2.18 0.140 2.46

680 DLA None LCD 0.174 1.70 0.140 2.01

589 None None SCD 5.96 0.797 0.0341 6.79

704/705/706/707 None Install DLA LCD 1.20 3.30 0.141 4.65

689 None Install DLA SCD 0.794 1.49 0.0636 2.35

690 None Install DLA SCD 0.495 0.928 0.0397 1.46

703 None Install DLA SCD 1.09 2.03 0.0869 3.20

693 None Install DLA LCD 1.62 3.03 0.130 4.78

694 None Install DLA SCD 1.06 2.39 0.102 3.56

695 None Install DLA LCD 1.59 0.423 0.134 2.15

696 DLA None LCD 0.233 5.94 0.144 6.32

701 None Install DLA SCD 0.415 0.776 0.0332 1.22

702 None Install DLA LCD 1.59 2.97 0.127 4.69

592 None Install DLA SCD 0.471 0.882 0.0377 1.39

593 None Install DLA SCD 0.471 0.882 0.0377 1.39

178 None Install DLA SCD 0.304 0.125 0.0186 0.447

179 None None SCD 3.35 0.176 0.0300 3.56

180 None None SCD 3.89 0.202 0.0300 4.13

## A

- 24 Kiln ID Current APCD Potential Action to be

Synthetic Area APCD Size Kiln Emissions with Potential Control (tpy)

HF HCl Cl 2 

### Total HAP

709 None Install DLA SCD 1.27 2.38 0.102 3.75

710 None Install DLA SCD 1.76 1.86 0.0798 3.70

711 None Install DLA SCD 1.12 2.09 0.0895 3.30

712 None Install DLA SCD 0.896 1.68 0.0718 2.65

713 None Install DLA SCD 0.616 1.15 0.0493 1.82

714 None Install DLA SCD 0.340 0.637 0.0272 1.00

715 None Install DLA SCD 0.340 0.637 0.0272 1.00

716 None Install DLA SCD 0.680 1.27 0.0545 2.01

727/728 None Install DLA LCD 2.53 4.73 0.202 7.46

729/730 DLA None LCD 2.46 1.36 0.284 4.10

731/732 None Install DLA LCD 1.70 5.64 0.204 7.54

735 None Install DLA SCD 0.445 0.833 0.0356 1.31

742 None Install DLA SCD 0.612 1.15 0.0490 1.81

743 None Install DLA SCD 0.612 1.15 0.0490 1.81

747 DLA None LCD 2.07 3.41 0.140 5.62

748 DIFF None LCD 2.79 2.01 0.174 4.97

749 DLA None LCD 1.81 2.98 0.122 4.92

753 None Install DLA LCD 0.709 2.73 0.117 3.55

754 None Install DLA SCD 1.24 2.32 0.0991 3.65

758 None Install DLA SCD 0.894 1.67 0.0716 2.64

759 None None SCD 2.94 0.393 0.0168 3.35

760 None Install DLA SCD 0.164 0.307 0.0131 0.485

761 None Install DLA SCD 0.147 0.275 0.0118 0.434

762 None Install DLA SCD 0.147 0.275 0.0118 0.434

766/767 DLA None LCD 0.911 2.06 0.253 3.23

768 DLA None LCD 0.501 1.23 0.264 1.99

769 DLA None LCD 0.460 2.26 0.214 2.94

770 DLA None LCD 0.444 2.00 0.214 2.65

773 None Install DLA SCD 1.06 1.98 0.0847 3.12

## A

- 25 Kiln ID Current APCD Potential Action to be

Synthetic Area APCD Size Kiln Emissions with Potential Control (tpy)

HF HCl Cl 2 

### Total HAP

774 DIFF None LCD 1.70 1.23 0.107 3.03

775 None Install DLA LCD 0.344 0.350 0.0138 0.707

776 None Install DLA SCD 0.900 1.69 0.0721 2.66

777 None Install DLA SCD 0.648 1.21 0.0519 1.91

## A

- 26 Table A

- 5. Potential Facility Status and Cost Based on Emissions Testing and Installation of DLA

Facility

ID Company Name Facility Name Current

Status Facility Emissions with

Potential Control (tpy) Status With

Potential

Control Capital

Cost Annual

Cost HF HCl Cl 2 

### Total

HAP

ACME

- 3 Acme Brick Company Acme

- Bennett Tunnel

Plant (BTP) Synthetic

Area 0.138 0.254 0.170 0.562 Synthetic Area $19,000 $4,600

ACME

- 8 Acme Brick Company Acme

- Elgin Plant

(ELP/ENP) Major 2.83 12.0 0.108 14.9 Major $0 $0

ACME

- 9 Acme Brick Company Acme

- Eureka Plant

(EBP) Major 2.06 2.97 0.127 5.15 Synthetic Area $3,329,418 $1,085,468

ACME

- 12 Acme Brick Company Acme

- Holly Springs

Plant (HSP) Major 1.12 2.09 0.0896 3.30 Synthetic Area $1,115,473 $363,156

ACME

- 14 Acme Brick Company Acme

- Kanapolis

Plant (KAP) Major 0.765 1.43 0.0613 2.26 Synthetic Area $1,115,473 $363,156

ACME

- 1 Acme Brick Company Acme

- Ochs Brick

Plant (AOP) Major 1.65 3.10 0.133 4.89 Synthetic Area $2,221,945 $724,212

ACME

- 18 Acme Brick Company Acme

- Perla Plant

(PEP/PWP) Major 1.54 3.66 0.186 5.39 Synthetic Area $2,221,945 $724,212

ACME

- 20 Acme Brick Company Acme

- Texas Clay

Plant (TCP) Major 1.97 11.3 0.217 13.5 Major $0 $0

ACME

- 21 Acme Brick Company Acme

- Tulsa Plant

(TUP) Major 2.45 7.82 0.0902 10.4 Synthetic Area $1,115,473 $363,156

ACME

- 23 Acme Brick Company Acme

- Wheeler Plant

(WTP) Major 0.928 1.74 0.0743 2.74 Synthetic Area $1,115,473 $363,156

35 Acme Brick Company Jenkins

- Coosaada

Plant Major 2.52 4.71 0.201 7.43 Synthetic Area $2,221,945 $724,212

2 American Eagle Brick

Co American Eagle Brick

Co Major 0.450 0.843 0.0360 1.33 Synthetic Area $1,115,473 $363,156

BELD

- 1 Belden Brick

Company Belden

- Plant #2

Sugarcreek Major 99.1 26.1 3.36 129 Major $0 $0

BELD

- 2 Belden Brick

Company Belden

- Plant 1

Strasburg Major 0.408 0.763 0.0327 1.20 Synthetic Area $1,115,473 $363,156

BORA

- 1 Boral Bricks Inc. Boral

- Atlanta Plant Major 13.8 0.927 0.319 15.1 Major $0 $0

## A

- 27 Facility

ID Company Name Facility Name Current

Status Facility Emissions with

Potential Control (tpy) Status With

Potential

Control Capital

Cost Annual

Cost HF HCl Cl 2 

### Total

HAP

BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Major 2.16 5.58 0.239 7.97 Synthetic Area $3,008,095 $926,873

BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant

#5 Major 3.18 5.95 0.254 9.38 Major $0 $0

BORA

- 5 Boral Bricks Inc. Boral

- Bessemer Plant

#6 Synthetic

Area 0.360 0.162 0.0173 0.539 Synthetic Area $19,000 $4,600

BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Major 2.67 4.86 0.208 7.74 Synthetic Area $2,221,945 $724,212

BORA

- 7 Boral Bricks Inc. Boral

- Henderson

Facility Major 14.0 7.46 0.261 21.7 Major $0 $0

BORA

- 13 Boral Bricks Inc. Boral

- Muskogee

Plant Synthetic

Area 0.0182 0.409 0.250 0.677 Synthetic Area $19,000 $4,600

BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

Plant 3 Major 1.80 5.45 0.212 7.46 Synthetic Area $3,008,095 $926,873

BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

Plant 4 Major 4.75 8.90 0.381 14.0 Major $0 $0

BORA

- 17 Boral Bricks Inc. Boral

- Salisbury Plant Synthetic

Area 0.530 0.508 2.98 4.01 Synthetic Area $19,000 $4,600

BORA

- 18 Boral Bricks Inc. Boral

- Terre Haute

Plant Synthetic

Area 0.0195 1.55 0.277 1.85 Synthetic Area $19,000 $4,600

Bram Brampton Brick Ltd. Brampton Brick, Inc. Synthetic

Area 4.19 3.01 0.262 7.47 Synthetic Area $19,000 $4,600

181 Certainteed

Corporation Certainteed

Corporation

- Ludowici Major 1.03 1.93 0.0825 3.04 Synthetic Area $1,115,473 $363,156

19 Cherokee Brick & Tile

Co Cherokee Brick & Tile Major 17.9 12.9 0.431 31.3 Major $0 $0

34 Columbus Brick Co Columbus Brick

Company Major 5.71 7.52 0.363 13.6 Major $0 $0

134 Commercial Brick

Corp Commercial Brick

Corp Major 4.87 9.12 0.390 14.4 Major $0 $0

64 Continental Brick Co Continental Brick

Martinsburg Major 2.21 4.14 0.177 6.53 Synthetic Area $2,221,945 $724,212

153 Elgin

- Butler Brick Co Elgin Butler Plant Major 4.25 0.921 0.0394 5.21 Synthetic Area $1,125,473 $365,656

## A

- 28 Facility

ID Company Name Facility Name Current

Status Facility Emissions with

Potential Control (tpy) Status With

Potential

Control Capital

Cost Annual

Cost HF HCl Cl 2 

### Total

HAP

23 Endicott Clay

Products Co Endicott Clay

Products Major 2.84 6.66 0.285 9.78 Major $0 $0

158 General Finance, Inc General Finance

Cloud Ceramics Synthetic

Area 1.24 0.259 0.0657 1.57 Synthetic Area $19,000 $4,600

83 General Shale Brick,

Inc Cunningham

Cleveland Co Major 1.20 2.25 0.0963 3.55 Synthetic Area $1,115,473 $363,156

GENE

- 5 General Shale Brick,

Inc General Shale Brick

Plant 40 Major 16.0 11.3 0.209 27.5 Major $0 $0

GENE

- 8 General Shale Brick,

Inc General Shale Brick

Plants 35 & 36 Major 10.8 24.7 0.451 36.0 Major $0 $0

GENE

- 9 General Shale Brick,

Inc General Shale Brick

Plants 6 & 28 Major 3.35 5.73 0.239 9.32 Major $0 $0

GENE

- 15 General Shale Brick,

Inc General Shale

Corbin

- Plant 33 Major 3.22 6.02 0.258 9.50 Major $0 $0

GENE

- 11 General Shale Brick,

Inc General Shale

Moncure Facility Major 4.04 14.6 0.730 19.4 Major $0 $0

GENE

- 12 General Shale Brick,

Inc General Shale

Robinson Brick Co.

-

Plant 2 Synthetic

Area 3.23 5.31 0.218 8.76 Synthetic Area $19,000 $4,600

GLEN

- 1 Glen Gery Glen

- Gery

Corporation

- Bigler Major 4.29 8.03 0.344 12.7 Major $0 $0

GLEN

- 2 Glen Gery Glen

- Gery

Corporation

Caledonia Major 2.35 4.41 0.189 6.95 Synthetic Area $2,221,945 $724,212

GLEN

- 3 Glen Gery Glen

- Gery

Corporation

- Capitol Major 2.21 4.14 0.177 6.53 Synthetic Area $1,508,548 $464,486

GLEN

- 8 Glen Gery Glen

- Gery

Corporation

Marseilles Major 1.34 14.2 0.337 15.9 Major $0 $0

GLEN

- 5 Glen Gery Glen

- Gery

Corporation

- Redfield Major 1.45 2.71 0.116 4.28 Synthetic Area $1,508,548 $464,486

## A

- 29 Facility

ID Company Name Facility Name Current

Status Facility Emissions with

Potential Control (tpy) Status With

Potential

Control Capital

Cost Annual

Cost HF HCl Cl 2 

### Total

HAP

GLEN

- 10 Glen Gery Glen

- Gery

Corporation

- York Major 5.15 4.22 0.330 9.71 Synthetic Area $1,518,548 $466,986

HANS2 Hanson Brick East,

LLC Hanson

- Athens Major 1.11 4.61 0.101 5.82 Synthetic Area $1,115,473 $363,156

HANS13 Hanson Brick East,

LLC Hanson

- Columbia

-

Plant 2 Major 2.99 5.60 0.240 8.83 Major $0 $0

HANS14 Hanson Brick East,

LLC Hanson

- Columbia

-

Plant 4 Synthetic

Area 3.79 1.51 0.242 5.55 Synthetic Area $19,000 $4,600

HANS5 Hanson Brick East,

LLC Hanson

- Elgin Major 1.61 3.09 0.130 4.82 Synthetic Area $1,518,548 $466,986

HANS7 Hanson Brick East,

LLC Hanson

- Mineral Wells

East Major 1.06 1.98 0.0847 3.12 Synthetic Area $1,115,473 $363,156

HANS8 Hanson Brick East,

LLC Hanson

- Monroe Synthetic

Area 0.216 3.49 0.244 3.95 Synthetic Area $19,000 $4,600

HANS11 Hanson Brick East,

LLC Hanson

- Roseboro Major 2.78 5.21 0.223 8.21 Major $0 $0

HANS12 Hanson Brick East,

LLC Hanson

- Stanton Major 1.39 1.98 0.0848 3.46 Synthetic Area $1,115,473 $363,156

145 Hebron Brick

Company Hebron Brick Plant Major 1.27 2.38 0.102 3.75 Synthetic Area $1,115,473 $363,156

78 Henry Brick

Company, Inc Henry Brick Synthetic

Area 0.310 3.88 0.280 4.47 Synthetic Area $29,000 $7,100

178NR International

Chimney Corp Continental Clay

Kittanning Synthetic

Area 5.96 0.797 0.0341 6.79 Synthetic Area $19,000 $4,600

184 Ironrock Capital

(formerly

Metropolitan

Ceramics, Inc.) Ironrock Capital

(formerly Metropolitan

Ceramics, Inc.) Major 1.20 3.30 0.141 4.65 Synthetic Area $1,508,548 $464,486

175NR Kansas Brick and Tile

Co Kansas Brick and Tile Major 0.794 1.49 0.0636 2.35 Synthetic Area $1,115,473 $363,156

104 Kasten Clay Products

Co Kasten Clay Products Major 0.495 0.928 0.0397 1.46 Synthetic Area $1,115,473 $363,156

## A

- 30 Facility

ID Company Name Facility Name Current

Status Facility Emissions with

Potential Control (tpy) Status With

Potential

Control Capital

Cost Annual

Cost HF HCl Cl 2 

### Total

HAP

139 L.P. McNear Brick

Co, Inc McNear Brickyard Major 1.09 2.03 0.0869 3.20 Synthetic Area $1,115,473 $363,156

135 Lee Brick and Tile Co Lee Brick Sanford

Facility Major 4.51 11.8 0.511 16.8 Major $0 $0

50 Marion Ceramics, Inc Marion Ceramics Major 0.415 0.776 0.0332 1.22 Synthetic Area $1,115,473 $363,156

42 McAvoy Brick Co McAvoy Brick Major 1.59 2.97 0.127 4.69 Synthetic Area $1,508,548 $464,486

MOHA

- 4 Mohawk Industries Dal

- Tile, Fayette,

Alabama Major 0.943 1.76 0.0755 2.78 Synthetic Area $2,221,945 $724,212

MOHA

- 6 Mohawk Industries Dal

- Tile, Lewisport,

Kentucky Major 7.55 0.503 0.0785 8.13 Synthetic Area $1,136,473 $368,356

87 Mutual Materials Co Mutual Materials

- Mica Major 1.27 2.38 0.102 3.75 Synthetic Area $1,115,473 $363,156

88 Mutual Materials Co Mutual Materials

Newcastle Major 1.76 1.86 0.0798 3.70 Synthetic Area $1,115,473 $363,156

68 Old Virginia Brick Co Old Virginia

- Madison

Heights Major 1.12 2.09 0.0895 3.30 Synthetic Area $1,115,473 $363,156

69 Old Virginia Brick Co Old Virginia

- Salem Major 1.51 2.83 0.121 4.46 Synthetic Area $2,221,945 $724,212

176NR Pacific Clay Products Pacific Clay Products

Lake Elsinore Major 1.36 2.55 0.109 4.02 Synthetic Area $3,329,418 $1,085,468

137 Pine Hall Brick Co,

Inc Pine Hall

- Madison

Plant Major 6.68 11.7 0.690 19.1 Major $0 $0

159 Ragland Clay

Products, LLC Ragland Clay

Products Major 0.445 0.833 0.0356 1.31 Synthetic Area $1,115,473 $363,156

45 Richards Brick Co Richards Brick Major 1.22 2.29 0.0980 3.61 Synthetic Area $2,221,945 $724,212

90 Sioux City Brick and

Tile Co Sioux City

- Adel Plant Synthetic

Area 4.86 5.41 0.314 10.6 Synthetic Area $29,000 $7,100

140 Sioux City Brick and

Tile Co Sioux City

- Sergeant

Bluff Plant Synthetic

Area 1.81 2.98 0.122 4.92 Synthetic Area $19,000 $4,600

46 Statesville Brick Co Statesville Brick Major 1.95 5.04 0.216 7.21 Synthetic Area $2,615,020 $825,542

116 Summit Pressed

Brick and Tile Co Summit

- Brick Plant

and Storage Yard Major 0.894 1.67 0.0716 2.64 Synthetic Area $1,115,473 $363,156

## A

- 31 Facility

ID Company Name Facility Name Current

Status Facility Emissions with

Potential Control (tpy) Status With

Potential

Control Capital

Cost Annual

Cost HF HCl Cl 2 

### Total

HAP

186 Summitville Tiles, Inc. Summitville Tiles, Inc.

-

Minerva Plant Major 3.40 1.25 0.0535 4.70 Synthetic Area $3,340,418 $1,088,068

49 Triangle Brick Triangle Brick

- Merry

Oaks Plant Synthetic

Area 1.41 3.29 0.517 5.22 Synthetic Area $29,000 $7,100

TriWade Triangle Brick Triangle Brick

Wadesboro Plant Synthetic

Area 0.904 4.26 0.428 5.59 Synthetic Area $29,000 $7,100

124 Watsontown Brick Co Watsontown Brick Major 2.76 3.20 0.191 6.16 Synthetic Area $1,125,473 $365,656

Whit Whitacre Greer Whitacre Greer Major 1.24 2.04 0.0858 3.37 Synthetic Area $2,615,020 $825,542

147 Yankee Hill Brick and

Tile Yankee Hill Brick and

Tile Major 0.648 1.21 0.0519 1.91 Synthetic Area $1,115,473 $363,156

## Appendix B

Cost and Emission Reduction Estimates for Meeting the HBEL

## B

- 1 Table B

- 1. Acid Gas Emissions and Calculated HCl

- Equivalent Emissions for Major Source Kilns a



### Kiln

ID Facility

ID Facility Name Kiln Design

Capacity

(t ph ) APCD HF

Emissions

(lb/hr) HCl

Emissions

(lb/hr) Cl 2



### Emissions

(lb/hr) Total HCl

Equivalen

t (lb/hr) b

507 ACME

- 8 Acme

- Elgin Plant (ELP/ENP) 10.00 None **6.04 0.808**  **0.0346** 14.1

508 ACME

- 8 Acme

- Elgin Plant (ELP/ENP) 19.10 DIFF 0.268 1.83 0.000401 2.27

509 ACME

- 9 Acme

- Eureka Plant (EBP) 3.99 None 4.21 **0.323 0.0138**  8.18

510 ACME

- 9 Acme

- Eureka Plant (EBP) 3.99 None 4.21 **0.323 0.0138**  8.18

511 ACME

- 9 Acme

- Eureka Plant (EBP) 3.99 None 4.21 **0.323 0.0138**  8.18

512 ACME

- 12 Acme

- Holly Springs Plant (HSP) 8.45 None **5.11 0.683**  **0.0292** 11.9

513 ACME

- 14 Acme

- Kanapolis Plant (KAP) 5.78 None **3.49 0.467**  **0.0200** 8.12

500 ACME

- 1 Acme

- Ochs Brick Plant (AOP) 6.25 None **3.78 0.505**  **0.0216** 8.78

501 ACME

- 1 Acme

- Ochs Brick Plant (AOP) 6.25 None **3.78 0.505**  **0.0216** 8.78

515 ACME

- 18 Acme

- Perla Plant (PEP/PWP) 9.66 None 0.983 0.310 **0.0334** 6.17

516 ACME

- 18 Acme

- Perla Plant (PEP/PWP) 7.86 None 0.983 0.527 **0.0272** 5.56

518 ACME

- 20 Acme

- Texas Clay Plant (TCP) 10.20 DLA 0.142 2.00 **0.0249** 5.53

519 ACME

- 20 Acme

- Texas Clay Plant (TCP) 5.10 None **3.08 0.412**  **0.0176** 7.17

520 ACME

- 20 Acme

- Texas Clay Plant (TCP) 5.10 None **3.08 0.412**  **0.0176** 7.17

521 ACME

- 21 Acme

- Tulsa Plant (TUP) 8.51 None 11.2 2.55 **0.0294** 22.5

522 ACME

- 23 Acme

- Wheeler Plant (WTP) 7.01 None **4.24 0.567**  **0.0242** 9.85

684 35 Jenkins

- Coosaada Plant 9.50 None **11.5 1.54**  **0.0657** 26.7

685 35 Jenkins

- Coosaada Plant 9.50 None **11.5 1.54**  **0.0657** 26.7

523 2 American Eagle Brick Co 3.40 None **2.0 6**  **0.275 0.0118**  4.7 8

526 BELD

- 1 Belden

- Plant #2 Sugarcreek 10.65 DIFF 0.344 0.191 0.0551 8.03

527 BELD

- 1 Belden

- Plant #3 Sugarcreek 13.70 DIFF 0.707 0.0960 0.00332 1.55

528 BELD

- 1 Belden

- Plant #6 Sugarcreek 5.32 None 2.97 0.143 **0.0184** 6.83

529 BELD

- 1 Belden

- Plant #6 Sugarcreek 5.32 None 2.97 0.143 **0.0184** 6.83

530 BELD

- 1 Belden

- Plant #6 Sugarcreek 5.32 None 1.03 0.0632 **0.0184** 3.99

531 BELD

- 1 Belden

- Plant #8 Sugarcreek 7.77 SD/ESP 4.49 1.09 0.139 26.0

532 BELD

- 1 Belden

- Plant #8 Sugarcreek 7.77 SD/ESP 5.12 1.25 0.159 29.7

533 BELD

- 1 Belden

- Plant #8 Sugarcreek 7.77 SD/ESP 5.12 1.25 0.159 29.7

## B

- 2 Kiln

ID Facility

ID Facility Name Kiln Design

Capacity

(t ph ) APCD HF

Emissions

(lb/hr) HCl

Emissions

(lb/hr) Cl 2



### Emissions

(lb/hr) Total HCl

Equivalen

t (lb/hr) b

534 BELD

- 1 Belden

- Plant #9 Sugarcreek 3.05 None 1.41 0.0867 **0.0105** 3.51

535 BELD

- 1 Belden

- Plant #9 Sugarcreek 3.05 None 1.41 0.0867 **0.0105** 3.51

536 BELD

- 2 Belden

- Plant 1 Strasburg 3.08 None **1.8 6**  **0.249 0.0107**  4. 33

537 BORA

- 1 Boral

- Atlanta Plant 14.97 DIFF 0.548 0.0417 **0.0364** 5.68

538 BORA

- 1 Boral

- Atlanta Plant 14.97 DIFF 1.85 0.119 **0.0364** 7.62

539 BORA

- 2 Boral

- Augusta Plant 6 11.25 None 2.54 **0.909 0.0389**  9.73

540 BORA

- 2 Boral

- Augusta Plant 6 11.25 None 2.54 **0.909 0.0389**  9.73

545 BORA

- 4 Boral

- Bessemer Plant #5 12.00 None **7. 2**  **5 0.970**  **0.0415** 16. 9

546 BORA

- 4 Boral

- Bessemer Plant #5 12.00 None **7. 2**  **5 0.970**  **0.0415** 16. 9

549 BORA

- 6 Boral

- Gleason Plant 9.80 None 3.77 **0.792 0.0339**  10.7

550 BORA

- 6 Boral

- Gleason Plant 9.80 None 3.77 **0.792 0.0339**  10.7

551 BORA

- 7 Boral

- Henderson Facility 11.33 DLA 1.45 0.789 0.0275 6.53

552 BORA

- 7 Boral

- Henderson Facility 11.33 DLA 1.45 0.789 0.0275 6.53

559 BORA

- 14 Boral

- Phenix City

- Plant 3 10.00 None 2.77 1.25 **0.0346** 9.81

560 BORA

- 14 Boral

- Phenix City

- Plant 3 10.00 None 2.77 1.25 **0.0346** 9.81

561 BORA

- 15 Boral

- Phenix City

- Plant 4 13.50 None **8.16 1.09**  **0.0467** 19.0

562 BORA

- 15 Boral

- Phenix City

- Plant 4 11.20 None **6.77 0.905**  **0.0387** 15.7

563 BORA

- 15 Boral

- Phenix City

- Plant 4 11.20 None **6.77 0.905**  **0.0387** 15.7

699 181 Certainteed Corporation

- Ludowici 7.78 None **4.70 0.629**  **0.0269** 10.9

575 19 Cherokee Brick & Tile 5.48 None **3.31 0.443**  **0.0190** 7.70

576 19 Cherokee Brick & Tile 5.48 None **3.31 0.443**  **0.0190** 7.70

577 19 Cherokee Brick & Tile 14.74 DLA 1.98 1.27 **0.0360** 8.89

578 19 Cherokee Brick & Tile 14.74 DLA 2.07 1.24 **0.0360** 8.99

581 34 Columbus Brick Company 7.90 None **4.78 0.639**  **0.0273** 11.1

582 34 Columbus Brick Company 7.90 None **4.78 0.639**  **0.0273** 11.1

583 34 Columbus Brick Company 18.30 DLA 0.610 0.607 **0.0447** 7.43

584 134 Commercial Brick Corp 12.26 None **7.41 0.991**  **0.0424** 17.2

585 134 Commercial Brick Corp 12.26 None **7.41 0.991**  **0.0424** 17.2

586 134 Commercial Brick Corp 12.26 None **7.41 0.991**  **0.0424** 17.2

## B

- 3 Kiln

ID Facility

ID Facility Name Kiln Design

Capacity

(t ph ) APCD HF

Emissions

(lb/hr) HCl

Emissions

(lb/hr) Cl 2



### Emissions

(lb/hr) Total HCl

Equivalen

t (lb/hr) b

587 64 Continental Brick

- Martinsburg 8.35 None **5.05 0.675**  **0.0289** 11.7

588 64 Continental Brick

- Martinsburg 8.35 None **5.05 0.675**  **0.0289** 11.7

594 153 Elgin Butler Plant 1.53 None **0.925 0.124**  **0.00529** 2.15

595 153 Elgin Butler Plant 1.53 None **0.925 0.124**  **0.00529** 2.15

596 23 Endicott Clay Products 9.00 None **5.44 0.728**  **0.0311** 12.6

597 23 Endicott Clay Products 9.00 None **5.44 0.728**  **0.0311** 12.6

598 23 Endicott Clay Products 8.86 None 1.40 **0.716 0.0306**  6.79

590 83 Cunningham

- Cleveland Co 9.08 None **5.4 9**  **0.734 0.0314**  12.8

605 GENE

- 5 General Shale Brick

- Plant 40 18.75 DIFF 0.810 1.40 0.00187 2.80

606 GENE

- 5 General Shale Brick

- Plant 40 18.75 DIFF 2.69 0.916 0.00187 5.00

612 GENE

- 8 General Shale Brick

- Plants 35 & 36 10.10 DLA 0.0375 **0.60 0**  **0.0247** 3.94

613 GENE

- 8 General Shale Brick

- Plants 35 & 36 10.10 DLA 0.0375 **0.60 0**  **0.0247** 3.94

614 GENE

- 8 General Shale Brick

- Plants 35 & 36 22.00 DLA 1.85 3.42 **0.0537** 13.2

615 GENE

- 9 General Shale Brick

- Plants 6 & 28 3.68 None **2.22 0.297**  **0.0127** 5.17

616 GENE

- 9 General Shale Brick

- Plants 6 & 28 3.68 None **2.22 0.297**  **0.0127** 5.17

617 GENE

- 9 General Shale Brick

- Plants 6 & 28 15.02 DLA **0.543 0.89**  **2 0.0367**  6.56

618 GENE

- 15 General Shale

- Corbin

- Plant 33 9.90 None **5.98 0.800**  **0.0342** 13.9

619 GENE

- 15 General Shale

- Corbin

- Plant 33 14.40 None **8.70 1.16**  **0.0498** 20.2

622 GENE

- 11 General Shale

- Moncure Facility 13.70 None 0.982 **1.11 0.0474**  8.83

623 GENE

- 11 General Shale

- Moncure Facility 13.70 None 0.982 **1.11 0.0474**  8.83

624 GENE

- 11 General Shale

- Moncure Facility 20.55 DLA 0.0600 0.553 **0.0502** 7.33

625 GENE

- 11 General Shale

- Moncure Facility 20.55 DLA 0.0600 0.553 **0.0502** 7.33

635 GLEN

- 1 Glen

- Gery Corporation

- Bigler 16.20 None **9.79 1.31**  **0.0560** 22.8

636 GLEN

- 1 Glen

- Gery Corporation

- Bigler 16.20 None **9.79 1.31**  **0.0560** 22.8

637 GLEN

- 2 Glen

- Gery Corporation

- Caledonia 8.89 None **5.37 0.719**  **0.0307** 12.5

638 GLEN

- 2 Glen

- Gery Corporation

- Caledonia 8.89 None **5.37 0.719**  **0.0307** 12.5

639 GLEN

- 3 Glen

- Gery Corporation

- Capitol 16.70 None **10.1 1.35**  **0.0577** 23.5

644 GLEN

- 8 Glen

- Gery Corporation

- Marseilles 15.54 DLA 0.120 1.80 **0.0379** 7.03

645 GLEN

- 8 Glen

- Gery Corporation

- Marseilles 15.96 DLA 0.181 1.36 **0.0390** 6.81

## B

- 4 Kiln

ID Facility

ID Facility Name Kiln Design

Capacity

(t ph ) APCD HF

Emissions

(lb/hr) HCl

Emissions

(lb/hr) Cl 2



### Emissions

(lb/hr) Total HCl

Equivalen

t (lb/hr) b

642 GLEN

- 5 Glen

- Gery Corporation

- Redfield 10.94 None **6.61 0.884**  **0.0378** 15.4

648 GLEN

- 10 Glen

- Gery Corporation

- York 11.24 None **6.79 0.909**  **0.0389** 15.8

649 GLEN

- 10 Glen

- Gery Corporation

- York 19.76 DLA 0.521 0.203 **0.0482** 7.38

650 HANS2 Hanson

- Athens 9.53 None 5.25 1.56 **0.0330** 13.5

671 HANS13 Hanson

- Columbia

- Plant 2 11.30 None **6. 8**  **3 0.914**  **0.0391** 15. 9

672 HANS13 Hanson

- Columbia

- Plant 2 11.30 None **6. 8**  **3 0.914**  **0.0391** 15. 9

652 HANS5 Hanson

- Elgin 11.50 None 0.0176 0.0429 **0.0398** 5.37

653 HANS5 Hanson

- Elgin 12.20 DLS/FF 0.00550 0.0260 **0.0297** 3.99

656 HANS7 Hanson

- Mineral Wells East 7.99 None **4.83 0.646**  **0.0276** 11.2

667 HANS11 Hanson

- Roseboro 10.50 None **6.35 0.849**  **0.0363** 14.8

668 HANS11 Hanson

- Roseboro 10.50 None **6.35 0.849**  **0.0363** 14.8

669 HANS12 Hanson

- Stanton 8.00 None 5.99 **0.647 0.0277**  12.9

677 145 Hebron Brick Plant 9.60 None 0.0300 **0.776 0.0332**  5.25

704 184 Ironrock Capital (formerly Metropolitan

Ceramics, Inc.) 3.33 None 0.861 **0.269 0.0115**  3.03

705 184 Ironrock Capital (formerly Metropolitan

Ceramics, Inc.) 3.33 None 0.861 **0.269 0.0115**  3.03

706 184 Ironrock Capital (formerly Metropolitan

Ceramics, Inc.) 3.33 None 1.43 **0.269 0.0115**  3.84

707 184 Ironrock Capital (formerly Metropolitan

Ceramics, Inc.) 3.33 None 1.05 **0.269 0.0115**  3.30

689 175NR Kansas Brick and Tile 6.00 None **3. 63**  **0.485 0.0207**  8. 4 3

690 104 Kasten Clay Products 3.74 None **2.26 0.303**  **0.0129** 5.26

703 139 McNear Brickyard 8.20 None **4.96 0.663**  **0.0284** 11.5

693 135 Lee Brick Sanford Facility 12.24 None **7.40 0.989**  **0.0423** 17.2

694 135 Lee Brick Sanford Facility 9.64 None 3.93 **0.779 0.0333**  10.8

695 135 Lee Brick Sanford Facility 12.67 None 5.80 0.110 **0.0438** 14.2

696 135 Lee Brick Sanford Facility 13.50 DLA 0.0433 1.10 **0.0330** 5.56

701 50 Marion Ceramics 3.13 None **1.89 0.253**  **0.0108** 4.40

702 42 McAvoy Brick 12.00 None **7.25 0.970**  **0.0415** 16.9

## B

- 5 Kiln

ID Facility

ID Facility Name Kiln Design

Capacity

(t ph ) APCD HF

Emissions

(lb/hr) HCl

Emissions

(lb/hr) Cl 2



### Emissions

(lb/hr) Total HCl

Equivalen

t (lb/hr) b

592 MOHA

- 4 Dal

- Tile, Fayette, Alabama 3.56 None **2.15 0.288**  **0.0123** 5.00

593 MOHA

- 4 Dal

- Tile, Fayette, Alabama 3.56 None **2.15 0.288**  **0.0123** 5.00

178 MOHA

- 6 Dal

- Tile, Lewisport, Kentucky 1.75 None 1.66 0.0487 **0.00605** 3.22

179 MOHA

- 6 Dal

- Tile, Lewisport, Kentucky 1.98 None 0.699 0.0368 **0.00685** 1.95

180 MOHA

- 6 Dal

- Tile, Lewisport, Kentucky 1.98 None 0.844 0.0437 **0.00685** 2.16

709 87 Mutual Materials

- Mica 9.60 None **5.80 0.776**  **0.0332** 13.5

710 88 Mutual Materials

- Newcastle 7.52 None 6.67 **0.608 0.0260**  13.6

711 68 Old Virginia

- Madison Heights 8.44 None **5.10 0.682**  **0.0292** 11.9

712 69 Old Virginia

- Salem 6.77 None **4.09 0.547**  **0.0234** 9.51

713 69 Old Virginia

- Salem 4.65 None **2.81 0.376**  **0.0161** 6.54

714 176NR Pacific Clay Products

- Lake Elsinore 2.57 None **1.55 0.208**  **0.00889** 3.61

715 176NR Pacific Clay Products

- Lake Elsinore 2.57 None **1.55 0.208**  **0.00889** 3.61

716 176NR Pacific Clay Products

- Lake Elsinore 5.14 None **3.11 0.416**  **0.0178** 7.22

727 137 Pine Hall

- Madison Plant 9.54 None **5.77 0.771**  **0.0330** 13.4

728 137 Pine Hall

- Madison Plant 9.54 None **5.77 0.771**  **0.0330** 13.4

729 137 Pine Hall

- Madison Plant 13.30 DLA 0.285 0.138 **0.0325** 4.87

730 137 Pine Hall

- Madison Plant 13.30 DLA 0.239 0.153 **0.0325** 4.82

731 137 Pine Hall

- Madison Plant 9.60 None 3.19 0.760 **0.0332** 9.75

732 137 Pine Hall

- Madison Plant 9.60 None 3.19 0.760 **0.0332** 9.75

735 159 Ragland Clay Products 3.36 None **2.03 0.272**  **0.0116** 4.72

742 45 Richards Brick 4.62 None **2.79 0.373**  **0.0160** 6.49

743 45 Richards Brick 4.62 None **2.79 0.373**  **0.0160** 6.49

753 46 Statesville Brick 11.00 None 2.89 **0.889 0.0380**  10.1

754 46 Statesville Brick 9.35 None **5.65 0.756**  **0.0323** 13.1

758 116 Summit

- Brick Plant and Storage Yard 6.75 None **4.08 0.546**  **0.0233** 9.49

759 186 Summitville Tiles, Inc.

- Minerva Plant 1.11 None **0.671 0.0897**  **0.00384** 1.56

760 186 Summitville Tiles, Inc.

- Minerva Plant 1.24 None **0.750 0.100**  **0.00429** 1.74

761 186 Summitville Tiles, Inc.

- Minerva Plant 1.11 None **0.671 0.0897**  **0.00384** 1.56

762 186 Summitville Tiles, Inc.

- Minerva Plant 1.11 None **0.671 0.0897**  **0.00384** 1.56

## B

- 6 Kiln

ID Facility

ID Facility Name Kiln Design

Capacity

(t ph ) APCD HF

Emissions

(lb/hr) HCl

Emissions

(lb/hr) Cl 2



### Emissions

(lb/hr) Total HCl

Equivalen

t (lb/hr) b

773 124 Watsontown Brick 7.98 None **4.83 0.645**  **0.0276** 11.2

774 124 Watsontown Brick 10.00 DIFF **0.389 0.280**  **0.0243** 4.08

775 Whit Whitacre Greer 11.90 None **7.19 0.962**  **0.0412** 16.7

776 Whit Whitacre Greer 6.80 None **4.11 0.550**  **0.0235** 9.56

777 147 Yankee Hill Brick and Tile 4.90 None **2.96 0.396**  **0.0169** 6.88

a Values in plain font are lb/hr emissions from test data. Values in bold italic underlined font were calculated by multiplyin g emission factors by APCD and the kiln

design capacity.

b HCl

- equivalent emissions calculated using the equation in Section IV of this memorandum.

## B

- 7 Table B

- 2. Total Facility HCl

- Equivalent Emissions

Facility ID Company Name Facility Name City State Total HCl

E quivalent (lb/hr)

ACME

- 8 Acme Brick Company Acme

- Elgin Plant (ELP/ENP) Elgin TX 16.3

ACME

- 9 Acme Brick Company Acme

- Eureka Plant (EBP) Clarksville AR 24.5

ACME

- 12 Acme Brick Company Acme

- Holly Springs Plant (HSP) Holly Springs MS 11.9

ACME

- 14 Acme Brick Company Acme

- Kanapolis Plant (KAP) Kanopolis KS 8.12

ACME

- 1 Acme Brick Company Acme

- Ochs Brick Plant (AOP) Springfield MN 17.6

ACME

- 18 Acme Brick Company Acme

- Perla Plant (PEP/PWP) Malvern AR 11.7

ACME

- 20 Acme Brick Company Acme

- Texas Clay Plant (TCP) Malakoff TX 19.9

ACME

- 21 Acme Brick Company Acme

- Tulsa Plant (TUP) Tulsa OK 22.5

ACME

- 23 Acme Brick Company Acme

- Wheeler Plant (WTP) Jonesboro AR 9.85

35 Acme Brick Company Jenkins

- Coosaada Plant Coosaada AL 53.4

2 American Eagle Brick Co American Eagle Brick Co Sunland Park NM 4.78

BELD

- 1 Belden Brick Company Belden

- Plant #2 Sugarcreek Sugarcreek OH 120

BELD

- 2 Belden Brick Company Belden

- Plant 1 Strasburg Strasburg OH 4.33

BORA

- 1 Boral Bricks Inc. Boral

- Atlanta Plant Smyrna GA 13.3

BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Augusta GA 19.5

BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant #5 Bessemer AL 33.7

BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Gleason TN 21.4

BORA

- 7 Boral Bricks Inc. Boral

- Henderson Facility Henderson TX 13.1

BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

- Plant 3 Phenix City AL 19.6

BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 50.5

181 Certainteed Corporation Certainteed Corporation

- Ludowici New Lexington OH 10.9

19 Cherokee Brick & Tile Co Cherokee Brick & Tile Macon GA 33.3

34 Columbus Brick Co Columbus Brick Company Columbus MS 29.6

134 Commercial Brick Corp Commercial Brick Corp Wewoka OK 51.7

64 Continental Brick Co Continental Brick

- Martinsburg Martinsburg WV 23.5

153 Elgin

- Butler Brick Co Elgin Butler Plant Elgin TX 4.30

23 Endicott Clay Products Co Endicott Clay Products Fairbury NE 32.1

83 General Shale Brick, Inc Cunningham

- Cleveland Co Grover NC 12.8

## B

- 8 Facility ID Company Name Facility Name City State Total HCl

E quivalent (lb/hr)

GENE

- 5 General Shale Brick, Inc General Shale Brick

- Plant 40 Coosa GA 7.80

GENE

- 8 General Shale Brick, Inc General Shale Brick

- Plants 35 & 36 Blue Ridge (Roanoke) VA 21.1

GENE

- 9 General Shale Brick, Inc General Shale Brick

- Plants 6 & 28 Atkins (Marion) VA 16.9

GENE

- 15 General Shale Brick, Inc General Shale

- Corbin

- Plant 33 Woodbine KY 34.2

GENE

- 11 General Shale Brick, Inc General Shale

- Moncure Facility Moncure NC 32.3

GLEN

- 1 Glen Gery Glen

- Gery Corporation

- Bigler Bigler PA 45.5

GLEN

- 2 Glen Gery Glen

- Gery Corporation

- Caledonia Caledonia OH 25.0

GLEN

- 3 Glen Gery Glen

- Gery Corporation

- Capitol Manassas VA 23.5

GLEN

- 8 Glen Gery Glen

- Gery Corporation

- Marseilles Marseilles IL 13.8

GLEN

- 5 Glen Gery Glen

- Gery Corporation

- Redfield Redfield IA 15.4

GLEN

- 10 Glen Gery Glen

- Gery Corporation

- York York PA 23. 2

HANS2 Hanson Brick East, LLC Hanson

- Athens Athens TX 13.5

HANS13 Hanson Brick East, LLC Hanson

- Columbia

- Plant 2 Columbia SC 31.8

HANS5 Hanson Brick East, LLC Hanson

- Elgin Elgin TX 9.36

HANS7 Hanson Brick East, LLC Hanson

- Mineral Wells East Mineral Wells TX 11.2

HANS11 Hanson Brick East, LLC Hanson

- Roseboro Roseboro NC 29.5

HANS12 Hanson Brick East, LLC Hanson

- Stanton Stanton KY 12.9

145 Hebron Brick Company Hebron Brick Plant Hebron ND 5.25

184 Ironrock Capital (formerly

Metropolitan Ceramics, Inc.) Ironrock Capital (formerly Metropolitan

Ceramics, Inc.) Canton OH 13.2

175NR Kansas Brick and Tile Co Kansas Brick and Tile Hoisington KS 8.43

104 Kasten Clay Products Co Kasten Clay Products Jackson MO 5.26

139 L.P. McNear Brick Co, Inc McNear Brickyard San Rafael CA 11.5

135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 47.8

50 Marion Ceramics, Inc Marion Ceramics Pee Dee SC 4.40

42 McAvoy Brick Co McAvoy Brick Phoenixville PA 16.9

MOHA

- 4 Mohawk Industries Dal

- Tile, Fayette, Alabama Fayette AL 10.0

MOHA

- 6 Mohawk Industries Dal

- Tile, Lewisport, Kentucky Lewisport KY 7.33

87 Mutual Materials Co Mutual Materials

- Mica Mica WA 13.5

88 Mutual Materials Co Mutual Materials

- Newcastle Renton WA 13.6

## B

- 9 Facility ID Company Name Facility Name City State Total HCl

E quivalent (lb/hr)

68 Old Virginia Brick Co Old Virginia

- Madison Heights Madison Heights VA 11.9

69 Old Virginia Brick Co Old Virginia

- Salem Salem VA 16.1

176NR Pacific Clay Products Pacific Clay Products

- Lake Elsinore Lake Elsinore CA 14.4

137 Pine Hall Brick Co, Inc Pine Hall

- Madison Plant Madison NC 56.0

159 Ragland Clay Products, LLC Ragland Clay Products Ragland AL 4.72

45 Richards Brick Co Richards Brick Edwardsville IL 13.0

46 Statesville Brick Co Statesville Brick Statesville NC 23.2

116 Summit Pressed Brick and Tile Co Summit

- Brick Plant and Storage Yard Pueblo CO 9.49

186 Summitville Tiles, Inc. Summitville Tiles, Inc.

- Minerva Plant Minerva OH 6.42

124 Watsontown Brick Co Watsontown Brick Watsontown PA 15.3

Whit Whitacre Greer Whitacre Greer Alliance OH 26.3

147 Yankee Hill Brick and Tile Yankee Hill Brick and Tile Lincoln NE 6.88

## Appendix C

Estimate of Non

- Hg HAP Metals Emissions (lb/hr) by Kiln

## C

- 1 Table C

- 1. E stimate of Non

- Hg HAP Metals Emissions by Kiln Stack

Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

507 ACME

- 8 Acme Brick

Company Acme

- Elgin Plant

(ELP/ENP) Elgin TX 10.00 None 0.3 70 a 3. 70 b 0.0 407 c

508 ACME

- 8 Acme Brick

Company Acme

- Elgin Plant

(ELP/ENP) Elgin TX 19.10 DIFF 0.0100 0.1 59 0.00271

509 ACME

- 9 Acme Brick

Company Acme

- Eureka Plant

(EBP) Clarksville AR 3.99 None 0.370 a 1. 48 b 0.01 62 c

510 ACME

- 9 Acme Brick

Company Acme

- Eureka Plant

(EBP) Clarksville AR 3.99 None 0.370 a 1.48 b 0.01 62 c

511 ACME

- 9 Acme Brick

Company Acme

- Eureka Plant

(EBP) Clarksville AR 3.99 None 0.370 a 1.48 b 0.01 62 c

512 ACME

- 12 Acme Brick

Company Acme

- Holly Springs

Plant (HSP) Holly Springs MS 8.45 None 0.370 a 3.13 b 0.03 44 c

513 ACME

- 14 Acme Brick

Company Acme

- Kanapolis Plant

(KAP) Kanopolis KS 5.78 None 0.370 a 2.14 b 0.02 35 c

500 ACME

- 1 Acme Brick

Company Acme

- Ochs Brick Plant

(AOP) Springfield MN 6.25 None 0.370 a 2. 31 b 0.02 54 c

501 ACME

- 1 Acme Brick

Company Acme

- Ochs Brick Plant

(AOP) Springfield MN 6.25 None 0.370 a 2. 31 b 0.02 54 c

515 ACME

- 18 Acme Brick

Company Acme

- Perla Plant

(PEP/PWP) Malvern AR 9.66 None 0.292 d 2.82 b 0.0310 c

516 ACME

- 18 Acme Brick

Company Acme

- Perla Plant

(PEP/PWP) Malvern AR 7.86 None 0.292 1.90 0.0209 e

518 ACME

- 20 Acme Brick

Company Acme

- Texas Clay Plant

(TCP) Malakoff TX 10.20 DLA 0.106 1.08 0.0119 e

519/520 ACME

- 20 Acme Brick

Company Acme

- Texas Clay Plant

(TCP) Malakoff TX 10.20 None 0.3 70 a 3. 78 b 0.0 415 c

521 ACME

- 21 Acme Brick

Company Acme

- Tulsa Plant (TUP) Tulsa OK 8.51 None 0.231 1.97 0.0216 e

## C

- 2 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

522 ACME

- 23 Acme Brick

Company Acme

- Wheeler Plant

(WTP) Jonesboro AR 7.01 None 0.370 a 2. 59 b 0.02 85 c

684 35 Acme Brick

Company Jenkins

- Coosaada Plant Coosaada AL 9.50 None 0.370 a 3. 52 b 0.03 87 c

685 35 Acme Brick

Company Jenkins

- Coosaada Plant Coosaada AL 9.50 None 0.370 a 3. 52 b 0.03 87 c

523 2 American Eagle

Brick Co American Eagle Brick Co Sunland Park NM 3.40 None 0.370 a 1. 26 b 0.01 38 c

526 BELD

- 1 Belden Brick

Company Belden

- Plant #2

Sugarcreek Sugarcreek OH 10.65 DIFF 0.0697 0.519 0.00115

527 BELD

- 1 Belden Brick

Company Belden

- Plant #3

Sugarcreek Sugarcreek OH 13.70 DIFF 0.0770 0.649 0.00372

528/529/

530 BELD

- 1 Belden Brick

Company Belden

- Plant #6

Sugarcreek Sugarcreek OH 15.96 None 0.391 4.02 0.0443 e

531/532/

533 BELD

- 1 Belden Brick

Company Belden

- Plant #8

Sugarcreek Sugarcreek OH 23.31 SD/ESP 0.1 35 2.75 0.0 303 e

534/535 BELD

- 1 Belden Brick

Company Belden

- Plant #9

Sugarcreek Sugarcreek OH 6.10 None 0.664 3.28 0.0361 e

536 BELD

- 2 Belden Brick

Company Belden

- Plant 1 Strasburg Strasburg OH 3.08 None 0.3 70 a 1.14 b 0.01 25 c

537/538 BORA

- 1 Boral Bricks Inc. Boral

- Atlanta Plant Smyrna GA 29.94 DIFF 0.00868 0. 204 0.00224 e

539 BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Augusta GA 11.25 None 0.282 2.63 0.0289 e

540 BORA

- 2 Boral Bricks Inc. Boral

- Augusta Plant 6 Augusta GA 11.25 None 0.282 d 2.63 0.0289 e

545 BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant #5 Bessemer AL 12.00 None 0.370 a 4.44 b 0.04 89 c

546 BORA

- 4 Boral Bricks Inc. Boral

- Bessemer Plant #5 Bessemer AL 12.00 None 0.370 a 4.44 b 0.04 89 c

549 BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Gleason TN 9.80 None 0.0196 0.116 0.00127 e

550 BORA

- 6 Boral Bricks Inc. Boral

- Gleason Plant Gleason TN 9.80 None 0. 0196 d 0.116 0.00127 e

551/552 BORA

- 7 Boral Bricks Inc. Boral

- Henderson Facility Henderson TX 22.66 DLA 0.5 77 11.9 0.1 31 e

559 BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

- Plant 3 Phenix City AL 10.00 None 0.370 a 3.70 b 0.0 407 c

560 BORA

- 14 Boral Bricks Inc. Boral

- Phenix City

- Plant 3 Phenix City AL 10.00 None 0.370 a 3.70 b 0.0 407 c

## C

- 3 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

561 BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 11.20 None 0.370 a 4.15 b 0.0456 c

562 BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 11.20 None 0.370 a 4.15 b 0.0456 c

563 BORA

- 15 Boral Bricks Inc. Boral

- Phenix City

- Plant 4 Phenix City AL 13.50 None 0.370 a 5.00 b 0.0 550 c

699 181 Certainteed

Corporation Certainteed Corporation

Ludowici New Lexington OH 7.78 None 0.370 a 2. 88 b 0.0 317 c

575 19 Cherokee Brick &

Tile Co Cherokee Brick & Tile Macon GA 5.48 None 0.370 a 2.03 b 0.0 223 c

576 19 Cherokee Brick &

Tile Co Cherokee Brick & Tile Macon GA 5.48 None 0.370 a 2.03 b 0.0 223 c

577/578 19 Cherokee Brick &

Tile Co Cherokee Brick & Tile Macon GA 29.48 DLA 0. 141 4.63 0.0 510 e

581 34 Columbus Brick

Co Columbus Brick

Company Columbus MS 7.90 None 0.370 a 2. 92 b 0.0 322 c

582 34 Columbus Brick

Co Columbus Brick

Company Columbus MS 7.90 None 0.370 a 2. 92 b 0.0 322 c

583 34 Columbus Brick

Co Columbus Brick

Company Columbus MS 18.30 DLA 0.0477 0.643 0.00708 e

584 134 Commercial Brick

Corp Commercial Brick Corp Wewoka OK 12.26 None 0.370 a 4.54 b 0.04 99 c

585 134 Commercial Brick

Corp Commercial Brick Corp Wewoka OK 12.26 None 0.370 a 4.54 b 0.04 99 c

586 134 Commercial Brick

Corp Commercial Brick Corp Wewoka OK 12.26 None 0.370 a 4.54 b 0.04 99 c

587 64 Continental Brick

Co Continental Brick

Martinsburg Martinsburg WV 8.35 None 0.370 a 3.09 b 0.0 340 c

588 64 Continental Brick

Co Continental Brick

Martinsburg Martinsburg WV 8.35 None 0.370 a 3.09 b 0.0 340 c

594 153 Elgin

- Butler Brick

Co Elgin Butler Plant Elgin TX 1.53 None 0.370 a 0. 566 b 0.00 623 c

595 153 Elgin

- Butler Brick

Co Elgin Butler Plant Elgin TX 1.53 None 0.370 a 0. 566 b 0.00 623 c

## C

- 4 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

596 23 Endicott Clay

Products Co Endicott Clay Products Fairbury NE 9.00 None 0.370 a 3.33 b 0.03 66 c

597 23 Endicott Clay

Products Co Endicott Clay Products Fairbury NE 9.00 None 0.370 a 3.33 b 0.03 66 c

598 23 Endicott Clay

Products Co Endicott Clay Products Fairbury NE 8.86 None 0.370 a 3. 28 b 0.036 1 c

590 83 General Shale

Brick, Inc Cunningham

- Cleveland

Co

. Grover NC 9.08 None 0.3 70 a 3.36 b 0.03 70 c

605 GENE

- 5 General Shale

Brick, Inc General Shale Brick

- Plant

40 Coosa GA 18.75 DIFF 0. 0390 d 0. 655 0.00721 e

606 GENE

- 5 General Shale

Brick, Inc General Shale Brick

- Plant

40 Coosa GA 18.75 DIFF 0.0390 0.655 0.00335

612/613 GENE

- 8 General Shale

Brick, Inc General Shale Brick

Plants 35 & 36 Blue Ridge

(Roanoke) VA 20.20 DLA 0.413 6.11 0.0672 e

614 GENE

- 8 General Shale

Brick, Inc General Shale Brick

Plants 35 & 36 Blue Ridge

(Roanoke) VA 22.00 DLA 0.1 7 6 a 3. 87 b 0.04 26 c

615 GENE

- 9 General Shale

Brick, Inc General Shale Brick

Plants 6 & 28 Atkins (Marion) VA 3.68 None 0.370 a 1. 36 b 0.01 50 c

616 GENE

- 9 General Shale

Brick, Inc General Shale Brick

Plants 6 & 28 Atkins (Marion) VA 3.68 None 0.370 a 1. 36 b 0.01 50 c

617 GENE

- 9 General Shale

Brick, Inc General Shale Brick

Plants 6 & 28 Atkins (Marion) VA 15.02 DLA 0.1 7 6 a 2. 64 b 0.02 91 c

618 GENE

- 15 General Shale

Brick, Inc General Shale

- Corbin

Plant 33 Woodbine KY 9.90 None 0.370 a 3. 66 b 0.0 40 3 c

619 GENE

- 15 General Shale

Brick, Inc General Shale

- Corbin

Plant 33 Woodbine KY 14.40 None 0.370 a 5.33 b 0.0 586 c

622/623 GENE

- 11 General Shale

Brick, Inc General Shale

- Moncure

Facility Moncure NC 27.40 None 0.370 a 8.87 b 0.0976 c

624 GENE

- 11 General Shale

Brick, Inc General Shale

- Moncure

Facility Moncure NC 20.55 DLA 0.0910 d 1. 81 0.0199 e

## C

- 5 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

625 GENE

- 11 General Shale

Brick, Inc General Shale

- Moncure

Facility Moncure NC 20.55 DLA 0.0910 1.81 0.0199 e

635 GLEN

- 1 Glen Gery Glen

- Gery Corporation

Bigler Bigler PA 16.20 None 0.370 a 6.00 b 0.0 660 c

636 GLEN

- 1 Glen Gery Glen

- Gery Corporation

Bigler Bigler PA 16.20 None 0.370 a 6.00 b 0.0 660 c

637 GLEN

- 2 Glen Gery Glen

- Gery Corporation

Caledonia Caledonia OH 8.89 None 0.370 a 3.29 b 0.03 62 c

638 GLEN

- 2 Glen Gery Glen

- Gery Corporation

Caledonia Caledonia OH 8.89 None 0.370 a 3.29 b 0.03 62 c

639 GLEN

- 3 Glen Gery Glen

- Gery Corporation

Capitol Manassas VA 17.00 None 0.370 a 6.29 b 0.06 92 c

644 GLEN

- 8 Glen Gery Glen

- Gery Corporation

Marseilles Marseilles IL 15.54 DLA 0.178 2.66 0.0292 e

645 GLEN

- 8 Glen Gery Glen

- Gery Corporation

Marseilles Marseilles IL 15.96 DLA 0.262 4.14 0.0456 e

642 GLEN

- 5 Glen Gery Glen

- Gery Corporation

Redfield Redfield IA 10.94 None 0.370 a 4.05 b 0.0 445 c

648 GLEN

- 10 Glen Gery Glen

- Gery Corporation

York York PA 11.24 None 0.370 a 4.16 b 0.04 58 c

649 GLEN

- 10 Glen Gery Glen

- Gery Corporation

York York PA 19.76 DLA 0. 142 1.80 0.0 198 e

650 HANS2 Hanson Brick

East, LLC Hanson

- Athens Athens TX 9.53 None 0.250 2.48 0.0272 e

671 HANS13 Hanson Brick

East, LLC Hanson

- Columbia

- Plant

2 Columbia SC 11.30 None 0.370 a 4.18 b 0.04 6 0 c

672 HANS13 Hanson Brick

East, LLC Hanson

- Columbia

- Plant

2 Columbia SC 11.30 None 0.370 a 4.18 b 0.04 6 0 c

652 HANS5 Hanson Brick

East, LLC Hanson

- Elgin Elgin TX 11.50 None 0.370 a 4.26 b 0.04 68 c

## C

- 6 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

653 HANS5 Hanson Brick

East, LLC Hanson

- Elgin Elgin TX 12.20 DIFF 0.051 5 0.4 33 0.00148

656 HANS7 Hanson Brick

East, LLC Hanson

- Mineral Wells

East Mineral Wells TX 7.99 None 0.370 a 2. 9 6 b 0.0 325 c

667 HANS11 Hanson Brick

East, LLC Hanson

- Roseboro Roseboro NC 10.50 None 0.370 a 3. 89 b 0.0 427 c

668 HANS11 Hanson Brick

East, LLC Hanson

- Roseboro Roseboro NC 10.50 None 0.370 a 3. 89 b 0.0 427 c

669 HANS12 Hanson Brick

East, LLC Hanson

- Stanton Stanton KY 8.00 None 0.376 2.84 0.0312 e

677 145 Hebron Brick

Company Hebron Brick Plant Hebron ND 9.60 None 0.3 70 a 3. 55 b 0.03 91 c

704/705/

706/707 184 Ironrock Capital

(formerly

Metropolitan

Ceramics, Inc.) Ironrock Capital (formerly

Metropolitan Ceramics,

Inc.) Canton OH 13.32 None 0. 967 11.5 0. 127 e

689 175NR Kansas Brick and

Tile Co Kansas Brick and Tile Hoisington KS 6.00 None 0.370 a 2.22 b 0.024 4 c

690 104 Kasten Clay

Products Co Kasten Clay Products Jackson MO 3.74 None 0.370 a 1. 39 b 0.01 52 c

703 139 L.P. McNear Brick

Co, Inc McNear Brickyard San Rafael CA 8.20 None 0.370 a 3.03 b 0.0 334 c

693 135 Lee Brick and Tile

Co Lee Brick Sanford Facility Sanford NC 12.24 None 0. 01 28 d 0.1 29 0.001 4 2 e

694 135 Lee Brick and Tile

Co Lee Brick Sanford Facility Sanford NC 9.64 None 0.3 70 a 3. 57 b 0.0 392 c

695 135 Lee Brick and Tile

Co Lee Brick Sanford Facility Sanford NC 12.67 None 0. 01 28 0.1 29 0.001 4 2 e

696 135 Lee Brick and Tile

Co Lee Brick Sanford Facility Sanford NC 13.50 DLA 0.0176 0.193 0.00213 e

## C

- 7 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

701 50 Marion Ceramics,

Inc Marion Ceramics Pee Dee SC 3.13 None 0.370 a 1. 16 b 0.012 8 c

702 42 McAvoy Brick Co McAvoy Brick Phoenixville PA 12.00 None 0.370 a 4.44 b 0.04 89 c

592 MOHA

- 4 Mohawk

Industries Dal

- Tile, Fayette,

Alabama Fayette AL 3.56 None 0.370 a 1. 32 b 0.01 45 c

593 MOHA

- 4 Mohawk

Industries Dal

- Tile, Fayette,

Alabama Fayette AL 3.56 None 0.370 a 1. 32 b 0.01 45 c

178 MOHA

- 6 Mohawk

Industries Dal

- Tile, Lewisport,

Kentucky Lewisport KY 1.75 None 0.243 0.508 0.00559 e

179 MOHA

- 6 Mohawk

Industries Dal

- Tile, Lewisport,

Kentucky Lewisport KY 1.98 None 0.313 0.566 0.00623 e

180 MOHA

- 6 Mohawk

Industries Dal

- Tile, Lewisport,

Kentucky Lewisport KY 1.98 None 0.183 0.344 0.00378 e

709 87 Mutual Materials

Co Mutual Materials

- Mica Mica WA 9.60 None 0.370 a 3. 55 b 0.03 91 c

710 88 Mutual Materials

Co Mutual Materials

Newcastle Renton WA 7.52 None 0.370 a 2. 78 b 0.0 306 c

711 68 Old Virginia Brick

Co Old Virginia

- Madison

Heights Madison

Heights VA 8.44 None 0.370 a 3 .12 b 0.03 44 c

712 69 Old Virginia Brick

Co Old Virginia

- Salem Salem VA 6.77 None 0.370 a 2. 5 1 b 0.02 76 c

713 69 Old Virginia Brick

Co Old Virginia

- Salem Salem VA 4.65 None 0.370 a 1. 72 b 0.01 89 c

714 176NR Pacific Clay

Products Pacific Clay Products

Lake Elsinore Lake Elsinore CA 2.57 None 0.370 a 0. 951 b 0.0 105 c

715 176NR Pacific Clay

Products Pacific Clay Products

Lake Elsinore Lake Elsinore CA 2.57 None 0.370 a 0. 951 b 0.0 105 c

716 176NR Pacific Clay

Products Pacific Clay Products

Lake Elsinore Lake Elsinore CA 5.14 None 0.370 a 1. 90 b 0.0 209 c

727/728 137 Pine Hall Brick

Co, Inc Pine Hall

- Madison Plant Madison NC 19.08 None 0.370 a 7.0 6 b 0.07 77 c

## C

- 8 Kiln ID Facility

ID Company Name Facility Name City State Kiln

Design

Capacity APCD Average

PM

(lb/ton) Average

PM

(lb/hr) Average

non

- Hg

HAP

metals

(lb/hr)

729/730 137 Pine Hall Brick

Co, Inc Pine Hall

- Madison Plant Madison NC 26.60 DLA 0.1 58 3. 93 0.0 42 3 e

731/732 137 Pine Hall Brick

Co, Inc Pine Hall

- Madison Plant Madison NC 19.20 None 0.370 a 7.11 b 0.0 7 8 2 c

735 159 Ragland Clay

Products, LLC Ragland Clay Products Ragland AL 3.36 None 0.370 a 1. 24 b 0.01 37 c

742 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 None 0.370 a 1. 71 b 0.01 88 c

743 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 None 0.370 a 1. 71 b 0.01 88 c

753 46 Statesville Brick

Co Statesville Brick Statesville NC 11.00 None 0.370 a 4.07 b 0.0 448 c

754 46 Statesville Brick

Co Statesville Brick Statesville NC 9.35 None 0.370 a 3. 46 b 0.03 81 c

758 116 Summit Pressed

Brick and Tile Co Summit

- Brick Plant and

Storage Yard Pueblo CO 6.75 None 0.370 a 2. 50 b 0.02 75 c

759 186 Summitville Tiles,

Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.11 None 0.370 a 0. 411 b 0.00 452 c

760 186 Summitville Tiles,

Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.24 None 0.370 a 0.4 59 b 0.00 505 c

761 186 Summitville Tiles,

Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.11 None 0.370 a 0. 411 b 0.00 452 c

762 186 Summitville Tiles,

Inc. Summitville Tiles, Inc.

-

Minerva Plant Minerva OH 1.11 None 0.370 a 0. 411 b 0.00 452 c

773 124 Watsontown Brick

Co Watsontown Brick Watsontown PA 7.98 None 0.370 a 2. 96 b 0.0 325 c

774 124 Watsontown Brick

Co Watsontown Brick Watsontown PA 10.00 DIFF 0.05 81 a 0.5 81 b 0.006 39 c

775 Whit Whitacre Greer Whitacre Greer Alliance OH 11.90 None 0.641 5.83 0.0641 e

776 Whit Whitacre Greer Whitacre Greer Alliance OH 6.80 None 0.370 a 2. 52 b 0.02 77 c

777 147 Yankee Hill Brick

and Tile Yankee Hill Brick and Tile Lincoln NE 4.90 None 0.370 a 1. 81 b 0.01 99 c

## C

- 9 a No PM or HAP metals test data available; value is emission factor based on APCD.

b No PM or HAP metals test data available; value calculated by multiplying lb/ton value and kiln capacity.

c No PM or HAP metals test data available; value calculated by multiplying lb/hr PM emissions and average percentage of PM that is metal HAP (1.1%).

d No PM test data available, assigned same lb/ton value as tested identical kiln at the same facility.

e Kil n not tested for HAP metals; value calculated by multiplying lb/hr PM emissions and average percentage of PM that is metal HA P (1.1%).