From: Nizich, Sharon

Sent: Thursday, September 17, 2015 3:40 PM

To: 'Aaron_L_Szabo@omb.eop.gov'

Cc: Jordan, Scott; Barnett, Keith; VanLare, Paula

Subject: EO12866_Brick Clay 2060_AP69 Response 9 17 2015

Hello AaronPlease find the revised Impacts memo which includes more explanation of how we made 

assumptions relative to small kilns’ ability to meet the Hg limits. New text is highlighted in red.

Sharon Nizich

Environmental Engineer

U.S. EPA/OAR/OAQPS

Sector Policies and Programs Division (SPPD)

109 TW Alexander Dr. (D243-04)

RTP, NC 27711

(919) 541-2825 

<< EO 12866 Brick Clay 2060-AP69_BSCP_Impacts_Memo Revised_9-17-15.docx>>
Date: September 17, 2015

To: Sharon Nizich, EPA/OAQPS/SPPD

From: Kristin Sroka, RTI International

Subject: Development of Cost and Emission Reduction Impacts for the Final BSCP 

Manufacturing NESHAP

I. Introduction

In accordance with section 112 of the Clean Air Act (CAA), the U.S. Environmental 

Protection Agency (EPA) established national emission standards for hazardous air pollutants 

(NESHAP) on May 16, 2003, for the brick and structural clay products (BSCP) manufacturing 

industry. The NESHAP regulated emissions of hydrogen fluoride (HF), hydrogen chloride 

(HCl), and particulate matter (PM)—a surrogate for hazardous air pollutant (HAP) metals—from 

tunnel kilns located at BSCP facilities. On March 13, 2007, the D.C. Circuit Court vacated the 

emission standards for BSCP manufacturing due to issues associated with the methodology used 

to determine the minimum regulatory “floors” for new and existing units.

1

 Therefore, on 

December 18, 2014, the EPA proposed new standards for BSCP manufacturing, including 

standards for HF, HCl, chlorine (Cl2), mercury (Hg), and non-Hg HAP metals (or PM surrogate).

The EPA provided a 90-day public comment period following proposal of the BSCP 

Manufacturing NESHAP, during which all affected parties were given the opportunity to 

comment on the proposed rule. The EPA has considered the comments received and, as 

appropriate, incorporated them into the final rule.

The final standards include health-based standards for acid gases (HF, HCl, and Cl2) and 

maximum achievable control technology (MACT) numeric emission limits for Hg and non-Hg 

HAP metals (or PM surrogate). In developing the standards, the EPA also considered “beyondthe-floor” options for Hg and non-Hg HAP metals (or PM surrogate). The development of these 

standards and options are documented in two memoranda, Risk Assessment to Determine a 

Health-Based Emission Limitation for Acid Gases for the Brick and Structural Clay Products 

Manufacturing Source Category (Morris et al, 2014) and Final Maximum Achievable Control 

Technology (MACT) Floor Analysis for Brick and Structural Clay Products (Raymond and 

Sroka, 2015). The purpose of this memorandum is to present the methodology for estimating the 

costs, emission reductions, and secondary impacts associated with these standards/options for the 

BSCP Manufacturing source category. A background discussion of the types of costs, emission 

 1 Sierra Club v. EPA, 479 F.3d 875 (D.C. Cir. 2007).
2

reductions, and secondary impacts being estimated is provided in the memorandum Methodology 

and Assumptions Used to Estimate the Model Costs and Impacts of BSCP Air Pollution Control 

Devices for the Final Rule (Holloway, 2015a).

Section II of this memorandum shows the nationwide baseline emissions for the BSCP 

industry. Section III describes the development of the cost estimates for facilities that elect to 

reduce emissions and become reclassified as synthetic area sources rather than major sources. 

Section IV describes the assessment of what air pollution control devices (APCD) will be needed 

for major source facilities to meet the health-based standards. Section V describes the analysis 

of what APCD will be needed for tunnel kiln stacks to meet the MACT standards and presents 

the nationwide costs, emission reductions, and secondary impacts associated with meeting all the 

standards.

II. Baseline Emissions

Uncontrolled emission factors, model kiln production rates, and model kiln operating 

hours were developed as described in the memorandum Methodology and Assumptions Used to 

Estimate the Model Costs and Impacts of BSCP Air Pollution Control Devices for the Final Rule

(Holloway, 2015a). The memorandum also documents control efficiencies and emissions 

reductions for new/retrofit APCD installations. The efficiencies and emissions for existing 

(baseline) APCD, including dry sorbent injection followed by a fabric filter (DIFF), dry lime 

scrubber and fabric filter (DLS/FF), dry limestone adsorber (DLA), and spray dryer/electrostatic 

precipitator (SD/ESP), were based on all the available test data (see the memorandum Test Data 

Used in BSCP Final Rule (Raymond, 2015)). Table 1 shows the control efficiencies of baseline 

DIFF, DLS/FF, and DLA for HF, HCl, Cl2, PM, and sulfur dioxide (SO2). Table 2 shows the 

annual baseline emission estimates in tons per year (tpy) for small and large APCD.

Table 1. Control Efficiencies for Baseline APCD

APCD Type

Efficiency

HF HCl Cl2 PMa SO2

DIFF 98% 82% 88% 72% 48%

DLS/FF 98% 82% 88% 72% 48%

DLA 95% 30% 42% 20% 12%

a Control efficiencies for non-Hg HAP metals and PM with particles less than 2.5 micrometers in diameter (PM2.5) are 

estimated to be the same as the efficiency for PM.
3

Table 2. Annual Baseline Emissions for Each APCD

APCD

Type Size

Emissions per APCD (tpy)a

HF HCl Cl2

Non-Hg 

HAP 

Metals PM PM2.5 SO2

None Small 18.5 2.48 0.106 0.125 11.3 5.45 99.0

DIFF Small 0.371 0.446 0.0127 0.035 3.18 1.53 51.5

DLS/FF Small 0.371 0.446 0.0127 0.035 3.18 1.53 51.5

DLA Small 0.927 1.74 0.0615 0.0999 9.08 4.36 87.1

SD/ESP Small 21.1 5.13 0.652 0.0109 0.993 0.477 51.5

None Large 39.7 5.31 0.227 0.267 24.3 11.7 212

DIFF Large 0.794 0.956 0.0273 0.0749 6.81 3.27 110

DLS/FF Large 0.794 0.956 0.0273 0.0749 6.81 3.27 110

DLA Large 1.99 3.72 0.132 0.214 19.5 9.34 187

SD/ESP Large 42.1 10.3 1.30 0.0218 1.99 0.953 110

a There are no existing controls for mercury (Hg), so each small kiln stack is estimated to emit a baseline of 

0.00192 tpy of Hg and each large kiln stack is estimated to emit a baseline of 0.00411 tpy of Hg.

The inventory of BSCP kilns and facilities, including the APCD for each kiln stack, is 

presented in the memorandum Updated BSCP Inventory Database and Documentation for Brick 

and Structural Clay Products Manufacturing Final Rule (Holloway, 2015b). To develop the 

nationwide baseline emission estimates, each kiln stack in this inventory was assigned the 

appropriate baseline emissions from Table 2 based on the size and type of APCD on the stack. 

Table 3 summarizes the number of BSCP kiln stacks with each type of APCD and the total 

nationwide baseline emissions.
4

Table 3. Nationwide Baseline Emissions Estimates for BSCP Tunnel Kilns

APCD

Type Size Count

Emissions (tpy)

HF HCl Cl2

NonHg 

HAP 

Metals Hg PM PM2.5 SO2

None Small 71 1,320 176 7.53 8.86 0.136 806 387 7,030

DIFF Small 1 0.371 0.446 0.0127 0.035 0.00192 3.18 1.53 51.5

DLS/FF Small 0 0 0 0 0 0 0 0 0

DLA Small 0 0 0 0 0 0 0 0 0

SD/ESP Small 0 0 0 0 0 0 0 0 0

None Large 35 1,390 186 7.95 9.36 0.144 851 409 7,430

DIFF Large 14 11.1 13.4 0.382 1.05 0.0575 95.3 45.8 1,540

DLS/FF Large 1 0.794 0.956 0.0273 0.0749 0.00411 6.81 3.27 110

DLA Large 24 47.7 89.2 3.16 5.14 0.0985 467 224 4,480

SD/ESP Large 1 42.1 10.3 1.3 0.0218 0.00411 1.99 0.953 110

Total 147 2,810 476 20.4 24.5 0.446 2,230 1,070 20,800

III. Estimate of Cost to Facilities to Become Synthetic Area Sources

Given the large number of small entities in the BSCP industry, it is anticipated that some 

owners and operators will explore the possibility of reducing emissions below the thresholds 

defining a major source of HAP emissions (potential to emit [PTE] 10 tpy of a single HAP or 

25 tpy of all HAP combined) and becoming reclassified as a synthetic area source so that their 

sources will not be subject to the BSCP Manufacturing NESHAP. If an owner or operator 

estimates that the cost to become a synthetic area source is less than the compliance costs for the 

BSCP Manufacturing NESHAP, it is expected that the owner or operator will elect to become a 

synthetic area source. The methodology behind this analysis is described in this section; 

Appendix A shows the detailed calculations for each BSCP tunnel kiln and facility.

To compare the cost to become a synthetic area source to the BSCP Manufacturing 

NESHAP compliance costs, the cost for each facility to become a synthetic area source was 

estimated based on the facility’s current emission estimates and whether installation of a DLA 

would reduce the acid gas emissions below major source thresholds. Design capacities are 

available for each tunnel kiln at each major source facility in the BSCP industry (Holloway, 

2015b), and test data are available for some of those kilns (Raymond, 2015). The design 

capacities, site-specific test data (where available; emission factors were used if test data were 

not available), and model control device parameters were used to estimate potential emissions 

from each kiln before and after control.

For simplicity, the analysis was limited to HF, HCl, and Cl2, since those are the 

predominant HAP emitted from BSCP kilns by mass. If HF, HCl, and/or Cl2 test data were 

available for a kiln, the emission factor calculated from the test in units of pounds of emissions 

per ton of bricks (lb/ton) was used to estimate potential emissions. If not, the average lb/ton 
5

emission factor for the existing control device (calculated based on the available BSCP test data 

for those pollutants) was used.

A code was assigned to each kiln indicating the source of the data. Since the Cl2 data set 

was limited, the main focus was the source of HF and HCl data. If both HF and HCl emissions 

were based on test data, the code of “2” was assigned; if the emissions for one pollutant were

based on test data but the emissions for the other were based on the average emission factor, a 

code of “1” was assigned, and if no test data were available for that kiln, a code of “0” was 

assigned. The HF, HCl, and Cl2 emissions for each kiln were then calculated in tpy based on the 

kiln design capacity, assuming 8,760 hours of operation per year (in order to estimate the 

maximum PTE), and then summed per kiln and then per facility.

The current status (i.e., major or synthetic area source) was estimated based on the 

following assumptions:

• If both HF and HCl test data were available for all kilns at the facility (code of 2) and 

the total facility estimated PTE was less than 90 percent of each of the major source 

thresholds, the facility was considered synthetic area.

• If a mix of test data and emission factors were used for the facility (code of 1) and the 

total facility estimated PTE was less than 75 percent of each of the major source 

thresholds, the facility was considered synthetic area.

• If no test data for any kilns at the facility were available (code of 0) and the total 

facility estimated PTE was less than 60 percent of each of the major source 

thresholds, the facility was considered synthetic area.

It should be noted that to the EPA’s knowledge, all of the facilities in the analysis are 

currently classified as major sources. The sources estimated to be synthetic area sources in this 

analysis are facilities with emissions data suggesting that they could apply for synthetic area 

status with their permitting authority without needing to add APCD or reduce the kiln production 

rates. Based on the analysis, 16 of the 85 current major sources have low enough PTE that they 

could become synthetic area sources with minimal cost (i.e., conducting emissions testing to 

confirm their emissions and submitting paperwork to their permitting authority for a formal 

change in classification). The estimated costs for these facilities to become synthetic area sources 

are shown in Appendix A and Section V of this memorandum, but costs to meet the HBEL and 

the non-Hg HAP metals and Hg limits are not estimated.

The next step was to assign an action to be taken and estimate “controlled” emissions. If 

the kiln was already controlled, or if the facility was already considered a potential synthetic area 

source based on current emissions, the assigned action was “None”; otherwise it was “Install 

DLA.” (For the purposes of this analysis, it was assumed that the cost to retrofit currentlycontrolled tunnel kilns would not be less than the cost to comply with the BSCP Manufacturing 

NESHAP.) A few uncontrolled kilns were manually adjusted to “None” for facilities with 

multiple kilns that could become synthetic area sources without controlling all kilns. See 

Appendix A for these designations.

Controlled emissions for kilns with an action of “Install DLA” were estimated as a 

reduction from the individual kiln PTE for HF, HCl, and Cl2 based on the DLA control 
6

efficiencies presented in Table 1. If the action was “None,” controlled emissions were estimated 

to be equivalent to the PTE (as calculated above). The “controlled” emissions for each kiln at 

each facility were then summed.

The next step was to determine what the major/area source status would be after DLA

were installed (where possible), based on the following assumptions:

• If no DLA would be installed, both HF and HCl test data were available for all kilns 

at the facility, and the total facility estimated PTE was less than 90 percent of the 

major source thresholds, the facility was considered synthetic area without additional 

control.

• If no DLA would be installed, a mix of test data and emission factors were used for 

the facility, and the total facility estimated PTE was less than 75 percent of the major 

source thresholds, the facility was considered synthetic area without additional 

control.

• If no DLA would be installed, no test data were available for any kilns at the facility, 

and the total facility estimated PTE was less than 60 percent of the major source 

thresholds, the facility was considered synthetic area without additional control.

• If at least one DLA would be installed, both HF and HCl test data were available for 

all kilns at the facility, and the total facility estimated PTE was less than 80 percent of 

the major source thresholds, the facility was considered synthetic area after control.

• If at least one DLA would be installed, a mix of test data and emission factors were 

used for the facility, and the total facility estimated PTE was less than 65 percent of 

the major source thresholds, the facility was considered synthetic area after control.

• If at least one DLA would be installed, no test data were available for any kilns at the 

facility, and the total facility estimated PTE was less than 50 percent of the major 

source thresholds, the facility was considered synthetic area after control.

After determining major/area source status, the capital and annual costs of installing a 

DLA were estimated, if doing so was estimated to enable the facility to become synthetic area, 

and added to the estimated emissions testing costs (Holloway, 2015a). The DLA costs were 

estimated using model costs developed based on cost and parameter information from BSCP 

industry responses to the 2008 section 114 survey (Holloway, 2015a). The costs for each kiln 

were then summed for each facility considered synthetic area after control. If the facility would 

still be major even with a DLA installed on each uncontrolled kiln, the costs were left blank. If 

the potential action was “None” (i.e., the kiln was already controlled or the facility was already 

expected to be a synthetic area source), the facility costs were set equal to the estimated 

emissions testing costs (Holloway, 2015a).

IV. Cost and Emission Reduction Estimates for Meeting Health-Based Standards

For the acid gases HF, HCl, and Cl2, a health-based emission limit (HBEL) was 

developed for acid gases under CAA section 112(d)(4). The rationale behind the standard is 

discussed in the preamble to the final BSCP Manufacturing NESHAP. The development of the 

facility-level HBEL, 250 tons per year (tpy) of HCl-equivalent (57 pounds per hour (lb/hr) of 

HCl-equivalent), is documented in the memorandum Risk Assessment to Determine a HealthBased Emission Limitation for Acid Gases for the Brick and Structural Clay Products 
7

Manufacturing Source Category (Morris et al, 2014). The methodology for estimating the 

impacts of meeting this HBEL is described in this section; Appendix B shows the detailed 

calculations for each BSCP tunnel kiln and facility.

The equivalency of HCl with HF and Cl2 is based on the chronic Reference

Concentration (RfC) values for each of the acid gases. The RfC for HCl is 20 micrograms per 

cubic meter (μg/m3), the RfC for HF is 14 μg/m3, and the RfC for Cl2 is 0.15 μg/m3 (Morris et 

al, 2014). Therefore, the following equation can be used to calculate the HCl-equivalent 

emissions for an individual kiln:

































 +



 



















 = +

2

2

Cl

HCl

Cl

HF

HCl

i HCl HF RfC

RfC E

RfC

RfC E E E

where:

E = HCl-equivalent emissions, lb/hr

EHCl = emissions of HCl, lb/hr

EHF = emissions of HF, lb/hr

ECl2 = emissions of Cl2, lb/hr

RfCHCl = reference concentration for HCl, 20 μg/m3

RfCHF = reference concentration for HF, 14 μg/m3

RfCCl2 = reference concentration for chlorine, 0.15 μg/m3

Design capacities are available for each tunnel kiln at each major source facility in the 

BSCP industry, and permitted capacities are available for some tunnel kilns (Holloway, 2015b). 

Test data are available for some of the kilns in the BSCP industry (Raymond, 2015). If test data 

were not available for all acid gas emissions (i.e., HF, HCl, and Cl2), emission factors were used 

to estimate emissions. This information was used in the equation above to calculate an HClequivalent value for each kiln. The HCl-equivalent values were summed for each kiln at a 

facility and then compared to the HBEL. If a facility did not meet the HBEL, the type of control 

needed was determined based on factors such as the current kiln APCD, the number of kilns at 

the facility, and how much the HCl-equivalent emissions exceeded the HBEL. (Note that the 

final costs and emission reductions for each kiln were not calculated until the impacts for 

meeting the PM/non-Hg HAP metals and Hg limits were assessed as described in Section V of 

this memorandum.)

As shown in Appendix B, all but one BSCP facility could meet the HBEL with current 

control configurations. The facility not meeting the limit is Belden Brick Company’s facility in 

Sugarcreek, Ohio, with an HCl-equivalent estimate of 120 lb/hr from a total of 10 tunnel kilns, 

some of which are vented together through a common stack or APCD. Most of the HClequivalent emissions (about 71 percent) are generated by the three kilns controlled by a SD/ESP 

at the part of the facility known as Plant #8. Removing the SD/ESP and retrofitting the stack 
8

with a DIFF is expected to reduce HCl-equivalent emissions well below the HBEL, even without 

reducing emissions from any of the other seven kilns at this facility.

V. Cost and Emission Reduction Estimates for Meeting Hg and non-Hg HAP Metals 

Standards

There are 169 tunnel kilns with 148 stacks at facilities currently classified as major 

sources in the BSCP industry. There are 24 tunnel kilns with 20 stacks at the 16 facilities 

identified in Section III of this memorandum that could become synthetic area sources with 

minimal cost, leaving 145 tunnel kilns with 128 stacks potentially impacted by the Hg and nonHg HAP metals standards. A summary of these kilns by size and APCD is shown in Table 4; the 

stack counts for these kilns were used for all remaining analyses in this memorandum.

Table 4. Summary of Major Source BSCP Kilns and APCD

Kiln Size APCD Type Number of Kilns

Number of Kiln 

Stacks

Large Kilns DIFF or DLS/FF 9 8

DLA 18 14

None 31 30

Small Kilns SD/ESP 3 1

None 84 75

Total 145 128

The BSCP Manufacturing NESHAP includes MACT standards for Hg and for non-Hg 

HAP metals (with PM as a surrogate) (see the memorandum Final Maximum Achievable Control 

Technology (MACT) Floor Analysis for Brick and Structural Clay Products (Raymond and 

Sroka, 2015) for additional information on these standards). As noted previously, test data were 

available for some kilns in the industry (including major and synthetic area sources). Data on 

PM emissions were available for about 40 percent of the kilns, while Hg and non-Hg HAP 

metals data were only available for about 10 percent or less of the kilns (Raymond, 2015). 

Therefore, rather than evaluating the impacts of the standards on a kiln-by-kiln basis, as was 

done for the HBEL, several assumptions were needed to evaluate the impacts on the whole 

industry. This analysis was completed in a series of four steps, described in the remainder of this 

section.

Step 1: Compare Test Data to Emission Limits

The first step was to compare the data available with the emission limits to get an 

estimate of the percentage of tunnel kilns in the industry that could meet the limits with current 

APCD configurations. Table 5 shows the percentages for the PM and Hg lb/ton and 

concentration emission limits by kiln size and the most common types of APCD (for PM).
9

Table 5. Percentages of BSCP Tunnel Kiln Stacks at Major and Synthetic Area Sources 

With Data Less Than or Equal to Emission Limits

Pollutant Kiln Size APCD Type

Number of 

Kiln Stacks 

with Dataa

Percentage of Kilns Meetingb

lb/ton 

Limit

Concentration 

Limit

At Least 

One Limit

PM Large Kilns DIFF or DLS/FF 23 (22) 34.8% 40.9% 60.9%

DLA 29 (21) 3.4% 4.8% 6.9%

None 3 33.3% 33.3% 33.3%

Small Kilns DIFF or DLS/FF 1 100% 100% 100%

DLA 0 ND ND ND

None 13 (10) 53.8% 10.0% 53.8%

Hg Large Kilns All 18 16.7% 55.6% 55.6%

Small Kilns All 1 100% 100% 100%

a Value in parentheses indicates availability of valid concentration data with oxygen concentration reported, if different 

from the number of kiln stacks with valid mass emissions data. PM data were also available for one stack controlled 

by a SD/ESP (small kilns) and three large kilns with wet scrubbers. Those kilns are not shown in the counts for PM 

emissions data because the SD/ESP is expected to be replaced with a DIFF (see Section IV of this memorandum) 

and all three wet scrubbers are located at synthetic area sources, so the results for those APCD are not needed for 

purposes of estimating impacts on major source facilities. In addition, the analysis does not assume that wet 

scrubbers will be installed or retrofitted to meet the PM standards. These kilns are included in the counts for Hg 

data; because none of the APCD currently in use in the BSCP industry target Hg reductions, the ability to meet the 

Hg standards is not expected to be affected by type of current APCD.

b ND = no test data available for that pollutant, kiln size, and APCD combination.

Of the large kilns with both PM and Hg data, three of the 18 kiln stacks meet at least one 

of the PM and one of the Hg limits. For small kilns, Hg data are only available for three kilns 

vented together and controlled with a SD/ESP; this device also meets the PM concentration limit 

for small kilns.

Step 2: Develop Preliminary Estimate of Number of APCD Needed

The percentages from Table 5 were applied to the kiln stack counts in Table 4 to 

determine the number of kiln stacks estimated to be able to meet the MACT floor limits. From 

these estimates, preliminary estimates of the number of APCD needed to be installed were 

developed using the following criteria:

• If the kiln is expected to meet both a PM and a Hg limit, no additional APCD is 

needed.

• If an uncontrolled kiln or a kiln with a DLA can meet a Hg limit but none of the PM 

limits, a FF will be needed.

• If an uncontrolled kiln or a kiln with a DLA cannot meet either of the Hg limits, a FF 

with activated carbon injection (ACI) will be needed regardless of whether the kiln 

can meet a PM limit, as the FF will be needed for the capture of the activated carbon 

injected into the gas stream.

• If a kiln with a DIFF or DLS/FF cannot meet either of the Hg limits, ACI will be 

added to the existing control device.
10

Table 6 shows the preliminary estimate of the number of APCD needed based only on 

these criteria and the percentages in Table 5, rounded to the nearest whole number. If multiple 

kilns were vented together, only one APCD was assigned to the stack. As noted in Step 3, there 

are two other factors to take into account to determine the final estimate of the number of APCD 

needed and the impacts on the major source kilns.

Table 6. Summary of Major Source BSCP Kiln Stacks and Preliminary Estimate of APCD 

to Be Installed

Kiln Size

Existing APCD 

Type

Number 

of Kiln 

Stacks

Number 

of Kiln 

Stacks 

Meeting 

PM Limit

Number 

of Kiln 

Stacks 

Meeting 

Hg 

Limit

Initial Estimate of Kiln Stacks

Install FF

Install FF 

with ACI Add ACI

Large Kilns DIFF or DLS/FF 8 5 3 0 0 5

DLA 14 1 8 7 6 0

Nonea 30 10 17 12 13 0

Small Kilns SD/ESPb 1 0 1 0 0 0

None 75 40 75 35 0 0

Total 128 56 105 48 20 5

a Assumes that less than 20 percent of kiln stacks can meet both PM and Hg limits.

b The SD/ESP is expected to be replaced with a DIFF (see Section IV of this memorandum).

Step 3: Refine the Estimate of Number of APCD Needed

The next step in determining the number of APCD required to be installed included

considering the impact of the lb/hr limits for Hg and total non-Hg HAP metals. The total non-Hg 

HAP metals limit is expected to provide additional flexibility to tunnel kiln owners and 

operators, particularly for small tunnel kilns. The non-Hg HAP metal emissions values for each 

kiln are shown in Appendix C and were estimated as follows: 

• Where total non-Hg HAP metals lb/hr data were available, the values were compiled 

for each kiln. 

• If PM data were available but non-Hg HAP metals data were not, the total non-Hg 

HAP metal lb/hr value was calculated using the average ratio of metals to PM 

emissions in BSCP stack tests (Raymond, 2015).

• If neither PM nor non-Hg HAP metals data were available, the PM emissions were 

estimated using an emission factor based on the type of APCD (Holloway, 2015a), 

and the total non-Hg HAP metal lb/hr value was calculated using the average ratio of 

metals to PM emissions in BSCP stack tests (Raymond, 2015).

It is also expected that the lb/hr limit for Hg will provide additional flexibility to tunnel 

kiln owners and operators, again particularly for small tunnel kilns. However, the set of 

available data for Hg is much more limited than the data set for PM, making it more difficult to 

develop emission factors that can be applied to all kilns that were not tested. To evaluate 
11

whether a separate evaluation of the lb/hr data would be helpful in this analysis, the data for the 

16 kiln stacks that were tested were averaged together to calculate an emission factor of 

6.25 E-05 lb/ton Hg.2

 For the kilns without Hg data, this emission factor was multiplied by the 

kiln design capacity and compared to the emission limits. The following trends were observed:

• The smallest tunnel kiln in the large tunnel kiln subcategory, a kiln with 10 tph 

capacity, was estimated to have emissions of 6.25 E-04 lb/hr using this approach, 

which does not meet the emission limit for large tunnel kilns. Emissions for larger 

kilns in the subcategory would be higher, suggesting that none of the large kilns can 

meet the lb/hr limit. However, the test data show that eight of the 18 large kiln stacks 

(44 percent) of the large kilns can indeed meet the lb/hr limit, and seven of those 

eight also meet either the lb/ton or concentration limits. Therefore, the results using 

the emission factor approach are not consistent with the test data for large kilns 

regarding the number of kiln stacks that can meet the limit, which demonstrates that 

the emission factor approach does contain uncertainty in its ability to estimate the 

outcome of meeting the emission limit.

• The largest tunnel kiln in the small tunnel kiln subcategory, a kiln with a 9.9 tph 

capacity, was estimated to have emissions of 6.19 E-04 lb/hr using this approach, 

which does meet the emission limit for small tunnel kilns. Emissions for smaller kilns 

in the subcategory would be lower, suggesting that all of the small kilns can meet the 

lb/hr limit. However, given that there are only test data for one small kiln stack, there 

is significant uncertainty in this analysis.

Based on the above results, the lb/hr Hg data were not used to evaluate the number of 

sources that can meet the final standards. Instead, it was expected that most kilns that could 

meet the lb/hr Hg limit could already meet either the lb/ton limit or the concentration limit (i.e., 

the inclusion of a lb/hr Hg limit did not drastically change the number of kiln stacks expected to 

meet the Hg standards). See the remainder of this section for more information.

The other factor to be taken into account in determining the number of APCD required to 

be installed is the number of kilns located at facilities that could elect to become synthetic area 

sources. The cost for each facility to do so was estimated as described in Section III of this 

memorandum. However, as noted previously in this section, because test data are not available 

for every tunnel kiln in the industry, compliance costs were not estimated for each kiln and 

facility. Therefore, the cost to become a synthetic area source could not be compared directly to 

the cost of compliance. For example, while the analysis estimates that the Ragland Clay 

Products facility in Ragland, Alabama, could become a synthetic area source at an annual cost of 

$362,156 (see Appendix A), test data are not available to show the facility’s exact level of 

emissions. If performance testing of the tunnel kiln at this facility shows that the kiln already 

meets the limits, then installing a control device to become a synthetic area source will not be 

necessary.

 2 Note that separate emission factors were not calculated for each APCD because none of the APCD tested are 

designed to reduce Hg. In addition, nearly all of the Hg data are from kilns controlled with a DIFF, with one test on 

an uncontrolled kiln and none on a kiln controlled with a DLA.
12

Therefore, the preliminary APCD estimates in Table 6, the total non-Hg HAP metals

lb/hr limit, and the ability of certain facilities to become synthetic area were considered together 

on a more general basis. The following assumptions were used to refine the preliminary APCD 

estimates:

• For large kilns with a DIFF or DLS/FF, the three kiln stacks not meeting either the 

PM lb/ton or concentration limits are located at Belden Brick Company’s facility in 

Sugarcreek, OH, (two kilns) and Hanson Brick’s facility in Elgin, TX. Both PM and 

non-Hg HAP metals data are available for these kilns, and they show that although 

these kilns cannot meet the PM limits, they will meet the total non-Hg HAP metals

lb/hr limit. Therefore, it is not expected that the existing DIFF will have to be retrofit 

with a new DIFF.

• For large kilns with a DLA, it was assumed that one of the kiln stacks not meeting the 

Hg lb/ton or concentration limits will meet the Hg lb/hr limit. It was also assumed 

that this kiln stack is one of the 12 stacks that can meet one of the PM limits, so no FF 

will be needed.

• Based on the results of the analysis described in Section III of this memorandum, a 

total of 11 large uncontrolled kiln stacks are located at facilities that could become 

synthetic area sources with installation of a DLA on those stacks. For large 

uncontrolled kilns, it was assumed that owners or operators of about three-fourths of 

these kiln stacks, or eight total stacks, will elect to install a DLA. To be conservative, 

it was estimated that most of the remaining kiln stacks will not be able to meet any of 

the Hg limits.

• It was expected that all small uncontrolled kilns not meeting the PM lb/ton or 

concentration limits will be able to meet the total non-Hg HAP metals lb/hr limit, 

based on the emissions estimates presented in Appendix C.

In addition, the MACT floors for Hg were revised from proposal to account for 

variability in the Hg content of raw material sampling data provided by numerous facilities (BIA, 

2015; Raymond and Sroka, 2015). As noted above, the only available Hg emissions data 

reported for a small kiln was from Belden Bricks, Plant #8 in Sugarcreek, Ohio. This facility also 

provided raw material sampling results. Because most of the Hg emissions are the result of Hg 

in the raw materials, it was assumed that the emissions for the facilities that reported raw 

material sampling data could be approximated by using these ratios. The analysis was conducted 

as follows:

Lb/ton:

ppb

lb/ton 3.57 10

49.4 ppb

ton

lb 0.000176 −6 Ratiomass = = ×

Concentration:
13

ppb

@17%O

dscm

μg

0.35

49.4 ppb

@17%O

dscm

μg 17.4 2 2

Ratioconc = =

The maximum Hg content reported in a raw material sample was 208 ppb, reported at the 

Boral Bricks facility in Gleason, Tennessee. Using the ratios calculated for Belden Sugarcreek 

Plant #8, the maximum potential emissions at Boral Gleason could be calculated as follows:

Lb/ton:

ton

lb 208 ppb 0.000742

ppb

lb/ton 3.57 10 6 = × × = − Emissionsmass

Concentration:

2

2

@17%O

dscm

μg 208 ppb 73.1

ppb

@17%O

dscm

μg

Emissionsconc = 0.35 × =

These emissions levels suggest that the worst case facility (i.e., Boral Gleason) would not 

meet the Hg lb/ton limit for small kilns but would meet the Hg concentration limit for small 

kilns. Therefore, it was assumed that all small kilns would be able to meet the Hg concentration 

limit with no additional controls.

The final estimates of APCD counts are shown in Table 7.

Table 7. Summary of Major Source BSCP Kiln Stacks and Estimate of APCD to Be 

Installed

Kiln Size

Existing 

APCD Type

Number 

of Kiln 

Stacks

Estimate of Kiln Stacks

Install 

FF

Install 

FF with 

ACI

Add 

ACI

Retrofit 

with a 

DIFF

Install 

DLAa

No 

Change 

in 

APCD

Large Kilns DIFF or 

DLS/FF

8 0 0 5 0 0 3

DLA 14 7 5 0 0 0 2

None 30 6 11 0 0 8 5

Small Kilns SD/ESPa 1 0 0 0 1 0 0

None 75 0 0 0 0 0 75

Total 128 13 16 5 1 8 85

a See Section IV of this memorandum.
14

Step 4: Calculate the Nationwide Costs, Emission Reductions, and Secondary Impacts

The final step in estimating nationwide costs and impacts was to apply model APCD 

costs, emission reductions, and secondary impacts to the APCD counts shown in Table 7. The

model APCD size is based on the design capacity(ies) of the kiln(s) routed to that emission 

point/APCD. For example, two small kilns vented together with a total design capacity of less 

than 10 tph would be controlled with a small APCD, whereas two small kilns vented together 

that have a total design capacity of more than 10 tph would be controlled with a large APCD.

As noted in Section IV of this memorandum, Belden Brick Company’s facility in 

Sugarcreek, Ohio, was identified as not meeting the HBEL with the current APCD at the kiln, so 

the emissions at the kilns were evaluated individually. The three kilns routed to the SD/ESP at 

Sugarcreek are small kilns, but the sum of the total kiln capacity vented to the SD/ESP is greater 

than 10 tph. Therefore, for purposes of this analysis, the DIFF installed to replace the SD/ESP 

will be a large DIFF.

Table 8 shows the summary of nationwide costs for BSCP kilns, Table 9 shows the 

summary of nationwide emission reductions for BSCP kilns at major sources, and Table 10

shows the summary of nationwide secondary impacts for BSCP kilns at major sources.
15

Table 8. Summary of Nationwide Control Costs for Major Sources to Meet Standards

Current 

APCD Action

APCD 

Size

Unit 

Capital 

Costa

Unit 

Annual 

Costa

Number 

of APCD

Total 

Capital 

Cost

Total 

Annual 

Cost

DIFF or 

DLS/FF

Add ACI Large $146,697 $105,763 5 $733,483 $528,817 

DLA Install FF 

with ACI

Large $1,646,697 $685,304 5 $8,233,483 $3,426,522 

DLA Install FF Large $1,500,000 $579,541 7 $10,500,000 $4,056,787 

SD/ESP Retrofit 

with a DIFF

Large $3,820,000 $1,017,978 1 $3,820,000 $1,017,978 

None Install FF Large $1,500,000 $579,541 6 $9,000,000 $3,477,246 

None Install FF 

with ACI

Large $1,646,697 $685,304 11 $18,113,663 $7,538,349 

None Install DLA Large $1,489,548 $459,886 8 $11,916,381 $3,679,090 

Total Nationwide Control Costs 43 $62,317,010 $23,724,789 

Number of kiln 

stacks per plant

Capital 

cost per 

stack, $

Annualized 

cost per 

stack, $/yrb

Number 

of Stacks

Total 

Capital 

Cost

Total 

Annual 

Cost

1 $19,000 $4,600 40 $760,000 $184,000 

2 $29,000 $7,100 31 $899,000 $220,100 

3 $40,000 $9,800 11 $440,000 $107,800 

4 $51,000 $12,400 2 $102,000 $24,800 

5 $61,000 $14,900 1 $61,000 $14,900 

$2,262,000 $551,600 

Monitoring (major sources only $2,984 118 $352,112 

Grand Total $64,579,010 $24,628,501 

a Unit costs from Holloway (2015a), except for the DLA capital and annual costs. The DLA capital and annual costs 

shown in this table were increased to account for the fact that if a DLA is installed for a facility to become a 

synthetic area source, it will need to be installed earlier than an APCD installed to comply with the BSCP 

Manufacturing NESHAP. To compare the equivalent net present values for all APCD for purposes of this analysis, 

a DLA was expected to be installed 6 months earlier than other APCD, increasing the capital cost by about 3 

percent (calculated assuming 7 percent interest over half a year, or 1.070.5). The total annual cost increased due to 

the increase in the annualized capital cost.

b Annualized cost based on 7% interest, 5-yr period.
16

Table 9. Summary of Nationwide Emission Reductions for Major Sources to Meet Standards

Current 

APCD Action

APCD 

Size

Emissions 

Type

Number 

of 

APCD

Emissions Reductions (tpy)

HF HCl Cl2

HAP 

Metals PM Hg SO2 PM2.5a

DIFF or 

DLS/FF

Add ACI Large Unit 0 0 0 0 0 0.00349 0 0

Total 5 0 0 0 0 0 0.01745 0 0

DLA Install FF 

with ACI

Large Unit 0 0 0 0.198 18.0 0.00349 0 8.64

Total 5 0 0 0 0.99 90.0 0.0174 0 43.2

DLA Install FF Large Unit 0 0 0 0.20 18.0 0 0 8.64

Total 7 0 0 0 1.39 126.0 0 0 60.5

SD/ESP Retrofit with 

a DIFF

Large Unit 41.9 9.38 1.28 0 0 0 1.56 0

Total 1 41.9 9.38 1.28 0 0 0 1.56 0

None Install FF Large Unit 0 0 0 0.251 22.9 0 0 10.97

Total 6 0 0 0 1.509 137.1 0 0 65.8

None Install FF 

with ACI

Large Unit 0 0 0 0.251 22.9 0.00349 0 10.97

Total 11 0 0 0 2.77 251 0.0384 0 120.7

None Install DLA Large Unit 37.7 1.59 0.0954 0.0535 4.86 0 25.5 2.33

Total 8 302 12.7 0.763 0.428 38.9 0 204 18.7

Total Nationwide 43 344 22.1 2.04 7.08 643 0.0733 205 309

a Estimated as 48 percent of PM reductions.
17

Table 10. Summary of Nationwide Secondary Impacts for Major Sources to Meet Standardsa

Current 

APCD Action

APCD 

Size

Emissions 

Type

Number 

of 

APCD

Energy 

impacts, 

MMBtu/yr

Solid 

waste 

impacts, 

tpy

Wastewater 

impacts, 

gpy

Secondary Air Emissions Increase (tpy)

PM PM2.5 CO NOx SO2

DIFF or 

DLS/FF

Add ACI Large Unit 621 20.1 -- 0.00458 0.00154 0.00772 0.0614 0.179

Total 5 3,105 100.7 0.0229 0.00768 0.0386 0.307 0.894

DLA Install FF 

with ACI

Large Unit 14,730 43.0 -- 0.1087 0.0364 0.183 1.46 4.24

Total 5 73,651 215 0.543 0.182 0.916 7.28 21.2

DLA Install FF Large Unit 14,109 23 0.104 0.035 0.176 1.39 4.1

Total 7 98,764 160 0.729 0.244 1.229 9.76 28.4

SD/ESP Retrofit with 

a DIFF

Large Unit -27,577 15.1 -4,563 -0.203 -0.0682 -0.343 -2.73 -7.94

Total 1 -27,577 15.1 -4,563 -0.203 -0.0682 -0.343 -2.73 -7.94

None Install FF Large Unit 14,109 22.9 -- 0.1041 0.0349 0.176 1.39 4.06

Total 6 84,655 137.1 0.624 0.2094 1.053 8.37 24.39

None Install FF 

with ACI

Large Unit 14,730 43.0 -- 0.1087 0.0364 0.183 1.46 4.24

Total 11 162,032 473 1.20 0.401 2.02 16.0 46.7

None Install DLA Large Unit 8,337 513 -- 0.0615 0.0206 0.1037 0.824 2.40

Total 8 66,698 4,107 0.492 0.165 0.830 6.59 19.2

Total Nationwide 43 461,329 5,208 -4,563 3.40 1.141 5.74 45.6 132.9

a A negative increase in secondary impacts is equivalent to a reduction in secondary impacts.
18

VI. References

BIA (Brick Industry Association). 2015. “RE: Green brick mercury data.” E-mail and 

attachment from Susan Miller, Brick Industry Association, to Sharon Nizich, USEPA. May 

21, 2015.

Holloway, T. 2015a. Methodology and Assumptions Used to Estimate the Model Costs and 

Impacts of BSCP Air Pollution Control Devices for the Final Rule. Memorandum from 

Thomas Holloway, RTI International, to Sharon Nizich, EPA/OAQPS/SPPD. ***, 2015.

Holloway, T. 2015b. Updated BSCP Inventory Database and Documentation for Brick and 

Structural Clay Products Manufacturing Final Rule. Memorandum from Thomas Holloway, 

RTI International, to Sharon Nizich, EPA/OAQPS/SPPD. ***, 2015.

Morris, M., T. Palma, and C. Sarsony. 2014. Risk Assessment to Determine a Health-Based 

Emission Limitation for Acid Gases for the Brick and Structural Clay Products 

Manufacturing Source Category. Memorandum from Mark Morris, Ted Palma, and Chris 

Sarsony, EPA/OAQPS/HEID, to Docket EPA-HQ-OAR-2013-0291. May 19, 2014.

Raymond, G. 2015. Test Data Used in BSCP Final Rule. Memorandum from Gabrielle 

Raymond, RTI International, to Sharon Nizich, EPA/OAQPS/SPPD. ***, 2015.

Raymond, G and K. Sroka. 2015. Final Maximum Achievable Control Technology (MACT) 

Floor Analysis for Brick and Structural Clay Products. Memorandum from Gabrielle 

Raymond and Kristin Sroka, RTI International, to Sharon Nizich, EPA/OAQPS/SPPD. ***, 

2015.

 
Appendix A

Analysis of the Cost to Facilities to Become Synthetic Area Sources
A-1

Table A-1. Kiln List

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

502 ACME-3 Acme Brick Company Acme- Bennett Tunnel 

Plant (BTP)

Millsap TX 15.98 8352 DLS/FF LCD

507 ACME-8 Acme Brick Company Acme- Elgin Plant 

(ELP/ENP)

Elgin TX 10.00 8400 None LCD

508 ACME-8 Acme Brick Company Acme- Elgin Plant 

(ELP/ENP)

Elgin TX 19.10 8760 DIFF LCD

509 ACME-9 Acme Brick Company Acme- Eureka Plant 

(EBP)

Clarksville AR 3.99 8760 None SCD

510 ACME-9 Acme Brick Company Acme- Eureka Plant 

(EBP)

Clarksville AR 3.99 1416 None SCD

511 ACME-9 Acme Brick Company Acme- Eureka Plant 

(EBP)

Clarksville AR 3.99 8760 None SCD

512 ACME-12 Acme Brick Company Acme- Holly Springs 

Plant (HSP)

Holly 

Springs

MS 8.45 8760 None SCD

513 ACME-14 Acme Brick Company Acme- Kanapolis Plant 

(KAP)

Kanopolis KS 5.78 8760 None SCD

500 ACME-1 Acme Brick Company Acme- Ochs Brick Plant 

(AOP)

Springfield MN 6.25 7665 None SCD

501 ACME-1 Acme Brick Company Acme- Ochs Brick Plant 

(AOP)

Springfield MN 6.25 7665 None SCD

515 ACME-18 Acme Brick Company Acme- Perla Plant 

(PEP/PWP)

Malvern AR 9.66 8760 None SCD

516 ACME-18 Acme Brick Company Acme- Perla Plant 

(PEP/PWP)

Malvern AR 7.86 8760 None SCD

518 ACME-20 Acme Brick Company Acme- Texas Clay Plant 

(TCP)

Malakoff TX 10.20 8760 DLA LCD

519/520 ACME-20 Acme Brick Company Acme- Texas Clay Plant 

(TCP)

Malakoff TX 10.20 8760 None LCD

521 ACME-21 Acme Brick Company Acme- Tulsa Plant (TUP) Tulsa OK 8.51 8760 None SCD
A-2

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

522 ACME-23 Acme Brick Company Acme- Wheeler Plant 

(WTP)

Jonesboro AR 7.01 8760 None SCD

684 35 Acme Brick Company Jenkins- Coosaada Plant Coosaada AL 9.50 7080 None SCD

685 35 Acme Brick Company Jenkins- Coosaada Plant Coosaada AL 9.50 7080 None SCD

523 2 American Eagle Brick 

Co

American Eagle Brick Co Sunland 

Park

NM 3.40 7000 None SCD

526 BELD-1 Belden Brick 

Company

Belden- Plant #2 

Sugarcreek

Sugarcreek OH 10.65 8760 DIFF LCD

527 BELD-1 Belden Brick 

Company

Belden- Plant #3 

Sugarcreek

Sugarcreek OH 13.70 8760 DIFF LCD

528/529/

530

BELD-1 Belden Brick 

Company

Belden- Plant #6 

Sugarcreek

Sugarcreek OH 15.96 8760 None LCD

531/532/

533

BELD-1 Belden Brick 

Company

Belden- Plant #8 

Sugarcreek

Sugarcreek OH 23.31 8760 SD/ESP LCD

534/535 BELD-1 Belden Brick 

Company

Belden- Plant #9 

Sugarcreek

Sugarcreek OH 6.10 8760 None SCD

536 BELD-2 Belden Brick 

Company

Belden- Plant 1 Strasburg Strasburg OH 3.08 0 None SCD

537/538 BORA-1 Boral Bricks Inc. Boral- Atlanta Plant Smyrna GA 29.94 6264 DIFF LCD

539 BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Augusta GA 11.25 8424 None LCD

540 BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Augusta GA 11.25 8064 None LCD

545 BORA-4 Boral Bricks Inc. Boral- Bessemer Plant #5 Bessemer AL 12.00 8760 None LCD

546 BORA-4 Boral Bricks Inc. Boral- Bessemer Plant #5 Bessemer AL 12.00 7608 None LCD

547/548 BORA-5 Boral Bricks Inc. Boral- Bessemer Plant #6 Bessemer AL 25.02 8016 DIFF LCD

549 BORA-6 Boral Bricks Inc. Boral- Gleason Plant Gleason TN 9.80 8760 None SCD

550 BORA-6 Boral Bricks Inc. Boral- Gleason Plant Gleason TN 9.80 8760 None SCD

551/552 BORA-7 Boral Bricks Inc. Boral- Henderson Facility Henderson TX 22.66 8760 DLA LCD

558 BORA-13 Boral Bricks Inc. Boral- Muskogee Plant Muskogee OK 23.43 8256 DIFF LCD

559 BORA-14 Boral Bricks Inc. Boral- Phenix City-Plant 3 Phenix City AL 10.00 8136 None LCD

560 BORA-14 Boral Bricks Inc. Boral- Phenix City-Plant 3 Phenix City AL 10.00 7080 None LCD
A-3

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

561 BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 11.20 5664 None LCD

562 BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 11.20 8760 None LCD

563 BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 13.50 6744 None LCD

566 BORA-17 Boral Bricks Inc. Boral- Salisbury Plant Salisbury NC 27.80 8760 DIFF LCD

567 BORA-18 Boral Bricks Inc. Boral- Terre Haute Plant Terre Haute IN 26.00 8760 DIFF LCD

996 Bram Brampton Brick Ltd. Brampton Brick, Inc. Farmersburg IN 24.60 8760 DIFF LCD

699 181 Certainteed 

Corporation

Certainteed CorporationLudowiciNew 

Lexington

OH 7.78 8760 None SCD

575 19 Cherokee Brick & Tile 

Co

Cherokee Brick & Tile Macon GA 5.48 6240 None SCD

576 19 Cherokee Brick & Tile 

Co

Cherokee Brick & Tile Macon GA 5.48 6240 None SCD

577/578 19 Cherokee Brick & Tile 

Co

Cherokee Brick & Tile Macon GA 29.48 6240 DLA LCD

581 34 Columbus Brick Co Columbus Brick 

Company

Columbus MS 7.90 7920 None SCD

582 34 Columbus Brick Co Columbus Brick 

Company

Columbus MS 7.90 7920 None SCD

583 34 Columbus Brick Co Columbus Brick 

Company

Columbus MS 18.30 7920 DLA LCD

584 134 Commercial Brick 

Corp

Commercial Brick Corp Wewoka OK 12.26 4680 None LCD

585 134 Commercial Brick 

Corp

Commercial Brick Corp Wewoka OK 12.26 4680 None LCD

586 134 Commercial Brick 

Corp

Commercial Brick Corp Wewoka OK 12.26 4680 None LCD

587 64 Continental Brick Co Continental BrickMartinsburgMartinsburg WV 8.35 7920 None SCD

588 64 Continental Brick Co Continental BrickMartinsburgMartinsburg WV 8.35 7920 None SCD

594 153 Elgin-Butler Brick Co Elgin Butler Plant Elgin TX 1.53 7920 None SCD
A-4

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

595 153 Elgin-Butler Brick Co Elgin Butler Plant Elgin TX 1.53 7920 None SCD

596 23 Endicott Clay 

Products Co

Endicott Clay Products Fairbury NE 9.00 6720 None SCD

597 23 Endicott Clay 

Products Co

Endicott Clay Products Fairbury NE 9.00 6720 None SCD

598 23 Endicott Clay 

Products Co

Endicott Clay Products Fairbury NE 8.86 6720 None SCD

599 158 General Finance, Inc General Finance- Cloud 

Ceramics

Concordia KS 6.17 4944 DIFF SCD

590 83 General Shale Brick, 

Inc

Cunningham- Cleveland 

Co

Grover NC 9.08 7920 None SCD

605 GENE-5 General Shale Brick, 

Inc

General Shale Brick-Plant 

40

Coosa GA 18.75 8760 DIFF LCD

606 GENE-5 General Shale Brick, 

Inc

General Shale Brick-Plant 

40

Coosa GA 18.75 8760 DIFF LCD

612/613 GENE-8 General Shale Brick, 

Inc

General Shale BrickPlants 35 & 36Blue Ridge 

(Roanoke)

VA 20.20 8760 DLA LCD

614 GENE-8 General Shale Brick, 

Inc

General Shale BrickPlants 35 & 36Blue Ridge 

(Roanoke)

VA 22.00 8760 DLA LCD

615 GENE-9 General Shale Brick, 

Inc

General Shale BrickPlants 6 & 28Atkins 

(Marion)

VA 3.68 8760 None SCD

616 GENE-9 General Shale Brick, 

Inc

General Shale BrickPlants 6 & 28Atkins 

(Marion)

VA 3.68 8760 None SCD

617 GENE-9 General Shale Brick, 

Inc

General Shale BrickPlants 6 & 28Atkins 

(Marion)

VA 15.02 8760 DLA LCD

618 GENE-15 General Shale Brick, 

Inc

General Shale- CorbinPlant 33Woodbine KY 9.90 0 None SCD

619 GENE-15 General Shale Brick, 

Inc

General Shale- CorbinPlant 33Woodbine KY 14.40 0 None LCD

622/623 GENE-11 General Shale Brick, 

Inc

General Shale- Moncure 

Facility

Moncure NC 27.40 8760 None LCD
A-5

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

624 GENE-11 General Shale Brick, 

Inc

General Shale- Moncure 

Facility

Moncure NC 20.55 8760 DLA LCD

625 GENE-11 General Shale Brick, 

Inc

General Shale- Moncure 

Facility

Moncure NC 20.55 8760 DLA LCD

626/627 GENE-12 General Shale Brick, 

Inc

General Shale Robinson 

Brick Co.-Plant 2

Denver CO 20.40 8760 DLA LCD

635 GLEN-1 Glen Gery Glen-Gery CorporationBiglerBigler PA 16.20 6225 None LCD

636 GLEN-1 Glen Gery Glen-Gery CorporationBiglerBigler PA 16.20 6225 None LCD

637 GLEN-2 Glen Gery Glen-Gery CorporationCaledoniaCaledonia OH 8.89 6408 None SCD

638 GLEN-2 Glen Gery Glen-Gery CorporationCaledoniaCaledonia OH 8.89 6408 None SCD

639 GLEN-3 Glen Gery Glen-Gery CorporationCapitolManassas VA 16.70 0 None LCD

644 GLEN-8 Glen Gery Glen-Gery CorporationMarseillesMarseilles IL 15.54 6648 DLA LCD

645 GLEN-8 Glen Gery Glen-Gery CorporationMarseillesMarseilles IL 15.96 6648 DLA LCD

642 GLEN-5 Glen Gery Glen-Gery CorporationRedfieldRedfield IA 10.94 6552 None LCD

648 GLEN-10 Glen Gery Glen-Gery CorporationYorkYork PA 11.24 7032 None LCD

649 GLEN-10 Glen Gery Glen-Gery CorporationYorkYork PA 19.76 7896 DLA LCD

650 HANS2 Hanson Brick East, 

LLC

Hanson- Athens Athens TX 9.53 8760 None SCD

671 HANS13 Hanson Brick East, 

LLC

Hanson- Columbia - Plant 

2

Columbia SC 11.30 8352 None LCD

672 HANS13 Hanson Brick East, 

LLC

Hanson- Columbia - Plant 

2

Columbia SC 11.30 8352 None LCD
A-6

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

673/674 HANS14 Hanson Brick East, 

LLC

Hanson- Columbia - Plant 

4

Columbia SC 22.60 8280 DLA LCD

652 HANS5 Hanson Brick East, 

LLC

Hanson- Elgin Elgin TX 11.50 8760 None LCD

653 HANS5 Hanson Brick East, 

LLC

Hanson- Elgin Elgin TX 12.20 8760 DLS/FF LCD

656 HANS7 Hanson Brick East, 

LLC

Hanson- Mineral Wells 

East

Mineral 

Wells

TX 7.99 8760 None SCD

662 HANS8 Hanson Brick East, 

LLC

Hanson- Monroe Monroe NC 22.80 5832 DLA LCD

667 HANS11 Hanson Brick East, 

LLC

Hanson- Roseboro Roseboro NC 10.50 6528 None LCD

668 HANS11 Hanson Brick East, 

LLC

Hanson- Roseboro Roseboro NC 10.50 6528 None LCD

669 HANS12 Hanson Brick East, 

LLC

Hanson- Stanton Stanton KY 8.00 8604 None SCD

677 145 Hebron Brick 

Company

Hebron Brick Plant Hebron ND 9.60 7600 None SCD

679 78 Henry Brick 

Company, Inc

Henry Brick Selma AL 13.10 8760 DLA LCD

680 78 Henry Brick 

Company, Inc

Henry Brick Selma AL 13.10 8760 DLA LCD

589 178NR International 

Chimney Corp

Continental ClayKittanningKittanning PA 2.25 8760 None SCD

704/705/

706/707

184 Ironrock Capital 

(formerly 

Metropolitan 

Ceramics, Inc.)

Ironrock Capital (formerly 

Metropolitan Ceramics, 

Inc.)

Canton OH 13.32 7700 None LCD

689 175NR Kansas Brick and Tile 

Co

Kansas Brick and Tile Hoisington KS 6.00 8760 None SCD

690 104 Kasten Clay Products 

Co

Kasten Clay Products Jackson MO 3.74 2288 None SCD
A-7

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

703 139 L.P. McNear Brick 

Co, Inc

McNear Brickyard San Rafael CA 8.20 6800 None SCD

693 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 12.24 7840 None LCD

694 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 9.64 7840 None SCD

695 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 12.67 7840 None LCD

696 135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 13.50 7840 DLA LCD

701 50 Marion Ceramics, Inc Marion Ceramics Pee Dee SC 3.13 8760 None SCD

702 42 McAvoy Brick Co McAvoy Brick Phoenixville PA 12.00 7920 None LCD

592 MOHA-4 Mohawk Industries Dal-Tile, Fayette, 

Alabama

Fayette AL 3.56 6024 None SCD

593 MOHA-4 Mohawk Industries Dal-Tile, Fayette, 

Alabama

Fayette AL 3.56 6024 None SCD

178 MOHA-6 Mohawk Industries Dal-Tile, Lewisport, 

Kentucky

Lewisport KY 1.75 6024 None SCD

179 MOHA-6 Mohawk Industries Dal-Tile, Lewisport, 

Kentucky

Lewisport KY 1.98 6024 None SCD

180 MOHA-6 Mohawk Industries Dal-Tile, Lewisport, 

Kentucky

Lewisport KY 1.98 6024 None SCD

709 87 Mutual Materials Co Mutual Materials- Mica Mica WA 9.60 7920 None SCD

710 88 Mutual Materials Co Mutual MaterialsNewcastleRenton WA 7.52 7080 None SCD

711 68 Old Virginia Brick Co Old Virginia- Madison 

Heights

Madison 

Heights

VA 8.44 4800 None SCD

712 69 Old Virginia Brick Co Old Virginia- Salem Salem VA 6.77 4800 None SCD

713 69 Old Virginia Brick Co Old Virginia- Salem Salem VA 4.65 4800 None SCD

714 176NR Pacific Clay Products Pacific Clay ProductsLake ElsinoreLake 

Elsinore

CA 2.57 8760 None SCD

715 176NR Pacific Clay Products Pacific Clay ProductsLake ElsinoreLake 

Elsinore

CA 2.57 8760 None SCD

716 176NR Pacific Clay Products Pacific Clay ProductsLake ElsinoreLake 

Elsinore

CA 5.14 8760 None SCD
A-8

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

727/728 137 Pine Hall Brick Co, 

Inc

Pine Hall- Madison Plant Madison NC 19.08 7880 None LCD

729/730 137 Pine Hall Brick Co, 

Inc

Pine Hall- Madison Plant Madison NC 26.60 7880 DLA LCD

731/732 137 Pine Hall Brick Co, 

Inc

Pine Hall- Madison Plant Madison NC 19.20 7880 None LCD

735 159 Ragland Clay 

Products, LLC

Ragland Clay Products Ragland AL 3.36 6240 None SCD

742 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 2016 None SCD

743 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 2016 None SCD

747 90 Sioux City Brick and 

Tile Co

Sioux City- Adel Plant Adel IA 13.10 7920 DLA LCD

748 90 Sioux City Brick and 

Tile Co

Sioux City- Adel Plant Adel IA 16.37 7920 DIFF LCD

749 140 Sioux City Brick and 

Tile Co

Sioux City- Sergeant Bluff 

Plant

Sergeant 

Bluff

IA 11.45 7920 DLA LCD

753 46 Statesville Brick Co Statesville Brick Statesville NC 11.00 5000 None LCD

754 46 Statesville Brick Co Statesville Brick Statesville NC 9.35 5000 None SCD

758 116 Summit Pressed 

Brick and Tile Co

Summit- Brick Plant and 

Storage Yard

Pueblo CO 6.75 7056 None SCD

759 186 Summitville Tiles, Inc. Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.11 6240 None SCD

760 186 Summitville Tiles, Inc. Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.24 6240 None SCD

761 186 Summitville Tiles, Inc. Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.11 6240 None SCD

762 186 Summitville Tiles, Inc. Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.11 6240 None SCD

766/767 49 Triangle Brick Triangle Brick- Merry 

Oaks Plant

Moncure NC 23.70 8760 DLA LCD
A-9

Kiln ID

Facility 

ID Company Name Facility Name City State

Combined 

Design 

Capacity 

(tph)

Operating 

Hours APCD

APCD 

Size

768 49 Triangle Brick Triangle Brick- Merry 

Oaks Plant

Moncure NC 24.70 8760 DLA LCD

769 TriWade Triangle Brick Triangle BrickWadesboro PlantWadesboro NC 20.00 8760 DLA LCD

770 TriWade Triangle Brick Triangle BrickWadesboro PlantWadesboro NC 20.00 8760 DLA LCD

773 124 Watsontown Brick Co Watsontown Brick Watsontown PA 7.98 8760 None SCD

774 124 Watsontown Brick Co Watsontown Brick Watsontown PA 10.00 8760 DIFF LCD

775 Whit Whitacre Greer Whitacre Greer Alliance OH 11.90 8760 None LCD

776 Whit Whitacre Greer Whitacre Greer Alliance OH 6.80 8760 None SCD

777 147 Yankee Hill Brick and 

Tile

Yankee Hill Brick and Tile Lincoln NE 4.90 6240 None SCD
A-10

Table A-2. Emissions Estimates, Control Codes, and Test Data Codes by Kiln

Kiln ID

Emission Factors from Test 

Data (lb/ton)

Average Emission Factors 

(lb/ton) Kiln Emissions (tpy)

Control 

Code

Test 

Data 

HF HCl Cl2 HF HCl Cl2 HF HCl Cl2 Code

Total 

HAP

502 0.001966 0.003634 0.002432 0.138 0.254 0.170 0.562 1 2

507 0.6045 0.08084 0.003458 26.5 3.54 0.151 30.2 0 0

508 0.01797 0.1133 2.747 E051.50 9.48 0.00230 11.0 1 2

509 0.6045 0.08084 0.003458 10.6 1.41 0.0604 12.0 0 0

510 1.148 0.08084 0.003458 20.1 1.41 0.0604 21.5 0 1

511 0.6045 0.08084 0.003458 10.6 1.41 0.0604 12.0 0 0

512 0.6045 0.08084 0.003458 22.4 2.99 0.128 25.5 0 0

513 0.6045 0.08084 0.003458 15.3 2.05 0.0875 17.4 0 0

500 0.6045 0.08084 0.003458 16.5 2.21 0.0947 18.9 0 0

501 0.6045 0.08084 0.003458 16.5 2.21 0.0947 18.9 0 0

515 0.058 0.6045 0.003458 25.6 2.45 0.146 28.2 0 1

516 0.1507 0.08073 0.003458 5.19 2.78 0.119 8.09 0 2

518 0.01393 0.1964 0.002441 0.622 8.77 0.109 9.51 1 2

519/520 0.6045 0.08084 0.003458 27.0 3.61 0.154 30.8 0 0

521 1.316 0.2997 0.003458 49.1 11.2 0.129 60.4 0 2

522 0.6045 0.08084 0.003458 18.6 2.48 0.106 21.1 0 0

684 0.6045 0.08084 0.003458 25.2 3.36 0.144 28.7 0 0

685 0.6045 0.08084 0.003458 25.2 3.36 0.144 28.7 0 0

523 0.6045 0.08084 0.003458 9.00 1.20 0.0515 10.3 0 0

526 0.04221 0.0294 0.006779 1.97 1.37 0.316 3.66 1 2

527 0.07735 0.01228 0.0004661 4.64 0.737 0.0280 5.41 1 2

528/529/530 0.5808 0.02998 0.003458 40.6 2.10 0.242 42.9 0 2

531/532/533 0.8786 0.2142 0.02721 89.7 21.9 2.78 114 1 2

534/535 0.5709 0.03509 0.003458 15.3 0.937 0.0924 16.3 0 2

536 0.6045 0.08084 0.003458 8.15 1.09 0.0467 9.29 0 0

537/538 0.1054 0.00707 0.002432 13.8 0.927 0.319 15.1 1 2
A-11

Kiln ID

Emission Factors from Test 

Data (lb/ton)

Average Emission Factors 

(lb/ton) Kiln Emissions (tpy)

Control 

Code

Test 

Data 

HF HCl Cl2 HF HCl Cl2 HF HCl Cl2 Code

Total 

HAP

539 0.272 0.08084 0.003458 13.4 3.98 0.170 17.6 0 1

540 0.6045 0.08084 0.003458 29.8 3.98 0.170 33.9 0 0

545 0.6045 0.08084 0.003458 31.8 4.25 0.182 36.2 0 0

546 0.6045 0.08084 0.003458 31.8 4.25 0.182 36.2 0 0

547/548 0.003287 0.001474 0.0001577 0.360 0.162 0.0173 0.539 1 2

549 0.6395 0.08084 0.003458 27.5 3.47 0.148 31.1 0 1

550 0.6045 0.08084 0.003458 25.9 3.47 0.148 29.6 0 0

551/552 0.1412 0.0752 0.002629 14.0 7.46 0.261 21.7 1 2

558 0.0001778 0.00399 0.002432 0.018 0.409 0.250 0.677 1 2

559 0.2154 0.09692 0.003458 9.44 4.25 0.151 13.8 0 2

560 0.6045 0.08084 0.003458 26.5 3.54 0.151 30.2 0 0

561 0.6045 0.08084 0.003458 29.7 3.97 0.170 33.8 0 0

562 0.6045 0.08084 0.003458 29.7 3.97 0.170 33.8 0 0

563 0.6045 0.08084 0.003458 35.7 4.78 0.204 40.7 0 0

566 0.004354 0.00417 0.02444 0.530 0.508 2.98 4.01 1 2

567 0.0001714 0.01362 0.002432 0.020 1.55 0.277 1.85 1 2

996 0.03888 0.02798 0.002432 4.19 3.01 0.262 7.47 1 0

699 0.6045 0.08084 0.003458 20.6 2.75 0.118 23.5 0 0

575 0.6045 0.08084 0.003458 14.5 1.94 0.0830 16.5 0 0

576 0.6045 0.08084 0.003458 14.5 1.94 0.0830 16.5 0 0

577/578 0.1275 0.07905 0.002441 16.5 10.2 0.315 27.0 1 2

581 0.6045 0.08084 0.003458 20.9 2.80 0.120 23.8 0 0

582 0.6045 0.08084 0.003458 20.9 2.80 0.120 23.8 0 0

583 0.04519 0.04494 0.002441 3.62 3.60 0.196 7.42 1 2

584 0.6045 0.08084 0.003458 32.5 4.34 0.186 37.0 0 0

585 0.6045 0.08084 0.003458 32.5 4.34 0.186 37.0 0 0

586 0.6045 0.08084 0.003458 32.5 4.34 0.186 37.0 0 0

587 0.6045 0.08084 0.003458 22.1 2.96 0.126 25.2 0 0
A-12

Kiln ID

Emission Factors from Test 

Data (lb/ton)

Average Emission Factors 

(lb/ton) Kiln Emissions (tpy)

Control 

Code

Test 

Data 

HF HCl Cl2 HF HCl Cl2 HF HCl Cl2 Code

Total 

HAP

588 0.6045 0.08084 0.003458 22.1 2.96 0.126 25.2 0 0

594 0.6045 0.08084 0.003458 4.05 0.542 0.0232 4.62 0 0

595 0.6045 0.08084 0.003458 4.05 0.542 0.0232 4.62 0 0

596 0.6045 0.08084 0.003458 23.8 3.19 0.136 27.2 0 0

597 0.6045 0.08084 0.003458 23.8 3.19 0.136 27.2 0 0

598 0.2357 0.08084 0.003458 9.15 3.14 0.134 12.4 0 1

599 0.04606 0.009585 0.002432 1.24 0.259 0.0657 1.57 1 2

590 0.6045 0.08084 0.003458 24.0 3.22 0.138 27.4 0 0

605 0.04933 0.08224 0.002432 4.05 6.75 0.200 11.0 1 2

606 0.1454 0.05536 0.0001111 11.9 4.55 0.00913 16.5 1 2

612/613 0.005068 0.05941 0.002441 0.448 5.26 0.216 5.92 1 1

614 0.1079 0.2017 0.002441 10.4 19.4 0.235 30.1 1 2

615 0.6045 0.08084 0.003458 9.74 1.30 0.0557 11.1 0 0

616 0.6045 0.08084 0.003458 9.74 1.30 0.0557 11.1 0 0

617 0.03616 0.05941 0.002441 2.38 3.91 0.161 6.45 1 0

618 0.6045 0.08084 0.003458 26.2 3.51 0.150 29.9 0 0

619 0.6045 0.08084 0.003458 38.1 5.10 0.218 43.4 0 0

622/623 0.08633 0.08084 0.003458 10.4 9.70 0.415 20.5 0 1

624 0.03616 0.05941 0.002441 3.25 5.35 0.220 8.82 1 0

625 0.003011 0.02776 0.002441 0.271 2.50 0.220 2.99 1 2

626/627 0.03616 0.05941 0.002441 3.23 5.31 0.218 8.76 1 0

635 0.6045 0.08084 0.003458 42.9 5.74 0.245 48.9 0 0

636 0.6045 0.08084 0.003458 42.9 5.74 0.245 48.9 0 0

637 0.6045 0.08084 0.003458 23.5 3.15 0.135 26.8 0 0

638 0.6045 0.08084 0.003458 23.5 3.15 0.135 26.8 0 0

639 0.6045 0.08084 0.003458 44.2 5.91 0.253 50.4 0 0

644 0.008043 0.1204 0.002441 0.547 8.20 0.166 8.91 1 2

645 0.01136 0.08594 0.002441 0.794 6.01 0.171 6.97 1 2
A-13

Kiln ID

Emission Factors from Test 

Data (lb/ton)

Average Emission Factors 

(lb/ton) Kiln Emissions (tpy)

Control 

Code

Test 

Data 

HF HCl Cl2 HF HCl Cl2 HF HCl Cl2 Code

Total 

HAP

642 0.6045 0.08084 0.003458 29.0 3.87 0.166 33.0 0 0

648 0.6045 0.08084 0.003458 29.8 3.98 0.170 33.9 0 0

649 0.04236 0.01659 0.002441 3.67 1.44 0.211 5.31 1 2

650 0.5304 0.1577 0.003458 22.1 6.58 0.144 28.9 0 2

671 0.6045 0.08084 0.003458 29.9 4.00 0.171 34.1 0 0

672 0.6045 0.08084 0.003458 29.9 4.00 0.171 34.1 0 0

673/674 0.0383 0.01529 0.002441 3.79 1.51 0.242 5.55 1 2

652 0.6045 0.08084 0.003458 30.4 4.07 0.174 34.7 0 0

653 0.001581 0.004446 0.0001515 0.085 0.238 0.00809 0.330 1 2

656 0.6045 0.08084 0.003458 21.2 2.83 0.121 24.1 0 0

662 0.002162 0.03491 0.002441 0.216 3.49 0.244 3.95 1 2

667 0.6045 0.08084 0.003458 27.8 3.72 0.159 31.7 0 0

668 0.6045 0.08084 0.003458 27.8 3.72 0.159 31.7 0 0

669 0.7923 0.08084 0.003458 27.8 2.83 0.121 30.7 0 1

677 0.6045 0.08084 0.003458 25.4 3.40 0.145 29.0 0 0

679 0.002381 0.03804 0.002441 0.137 2.18 0.140 2.46 1 2

680 0.00303 0.02956 0.002441 0.174 1.70 0.140 2.01 1 2

589 0.6045 0.08084 0.003458 5.96 0.797 0.0341 6.79 0 0

704/705/706/

707

0.4127 0.08084 0.003458 24.1 4.72 0.202 29.0 0 1

689 0.6045 0.08084 0.003458 15.9 2.12 0.0909 18.1 0 0

690 0.6045 0.08084 0.003458 9.91 1.33 0.0567 11.3 0 0

703 0.6045 0.08084 0.003458 21.7 2.90 0.124 24.7 0 0

693 0.6045 0.08084 0.003458 32.4 4.33 0.185 36.9 0 0

694 0.5041 0.08084 0.003458 21.3 3.41 0.146 24.8 0 1

695 0.5748 0.0109 0.003458 31.9 0.605 0.192 32.7 0 2

696 0.003947 0.1005 0.002441 0.233 5.94 0.144 6.32 1 2

701 0.6045 0.08084 0.003458 8.29 1.11 0.0474 9.45 0 0
A-14

Kiln ID

Emission Factors from Test 

Data (lb/ton)

Average Emission Factors 

(lb/ton) Kiln Emissions (tpy)

Control 

Code

Test 

Data 

HF HCl Cl2 HF HCl Cl2 HF HCl Cl2 Code

Total 

HAP

702 0.6045 0.08084 0.003458 31.8 4.25 0.182 36.2 0 0

592 0.6045 0.08084 0.003458 9.43 1.26 0.0539 10.7 0 0

593 0.6045 0.08084 0.003458 9.43 1.26 0.0539 10.7 0 0

178 0.7925 0.02329 0.003458 6.07 0.179 0.0265 6.28 0 2

179 0.3862 0.02031 0.003458 3.35 0.176 0.0300 3.56 0 2

180 0.4491 0.02326 0.003458 3.89 0.202 0.0300 4.13 0 2

709 0.6045 0.08084 0.003458 25.4 3.40 0.145 29.0 0 0

710 1.068 0.08084 0.003458 35.2 2.66 0.114 38.0 0 1

711 0.6045 0.08084 0.003458 22.3 2.99 0.128 25.5 0 0

712 0.6045 0.08084 0.003458 17.9 2.40 0.103 20.4 0 0

713 0.6045 0.08084 0.003458 12.3 1.65 0.0704 14.0 0 0

714 0.6045 0.08084 0.003458 6.80 0.910 0.0389 7.75 0 0

715 0.6045 0.08084 0.003458 6.80 0.910 0.0389 7.75 0 0

716 0.6045 0.08084 0.003458 13.6 1.82 0.0779 15.5 0 0

727/728 0.6045 0.08084 0.003458 50.5 6.76 0.289 57.6 0 0

729/730 0.02108 0.01165 0.002441 2.46 1.36 0.284 4.10 1 2

731/732 0.4038 0.09573 0.003458 34.0 8.05 0.291 42.3 0 2

735 0.6045 0.08084 0.003458 8.90 1.19 0.0509 10.1 0 0

742 0.6045 0.08084 0.003458 12.2 1.64 0.0700 13.9 0 0

743 0.6045 0.08084 0.003458 12.2 1.64 0.0700 13.9 0 0

747 0.03616 0.05941 0.002441 2.07 3.41 0.140 5.62 1 0

748 0.03888 0.02798 0.002432 2.79 2.01 0.174 4.97 1 0

749 0.03616 0.05941 0.002441 1.81 2.98 0.122 4.92 1 0

753 0.2944 0.08084 0.003458 14.2 3.89 0.167 18.2 0 1

754 0.6045 0.08084 0.003458 24.8 3.31 0.142 28.2 0 0

758 0.6045 0.08084 0.003458 17.9 2.39 0.102 20.4 0 0

759 0.6045 0.08084 0.003458 2.94 0.393 0.0168 3.35 0 0

760 0.6045 0.08084 0.003458 3.28 0.439 0.0188 3.74 0 0
A-15

Kiln ID

Emission Factors from Test 

Data (lb/ton)

Average Emission Factors 

(lb/ton) Kiln Emissions (tpy)

Control 

Code

Test 

Data 

HF HCl Cl2 HF HCl Cl2 HF HCl Cl2 Code

Total 

HAP

761 0.6045 0.08084 0.003458 2.94 0.393 0.0168 3.35 0 0

762 0.6045 0.08084 0.003458 2.94 0.393 0.0168 3.35 0 0

766/767 0.008777 0.01987 0.002441 0.911 2.06 0.253 3.23 1 2

768 0.004627 0.01136 0.002441 0.501 1.23 0.264 1.99 1 2

769 0.005255 0.02585 0.002441 0.460 2.26 0.214 2.94 1 2

770 0.005066 0.0228 0.002441 0.444 2.00 0.214 2.65 1 2

773 0.6045 0.08084 0.003458 21.1 2.83 0.121 24.1 0 0

774 0.03888 0.02798 0.002432 1.70 1.23 0.107 3.03 1 0

775 0.1319 0.00959 0.0003769 6.87 0.500 0.0196 7.39 0 2

776 0.6045 0.08084 0.003458 18.0 2.41 0.103 20.5 0 0

777 0.6045 0.08084 0.003458 13.0 1.73 0.0742 14.8 0 0
A-16

Table A-3. Facility Status Based on Current Emissions Estimates

Facility

ID Company Name Facility Name City State

Facility Emissions (tpy)

Current 

HF HCl Cl2 Status

Total 

HAP

ACME-3 Acme Brick Company Acme- Bennett Tunnel Plant (BTP) Millsap TX 0.138 0.254 0.170 0.562 Synthetic 

Area

ACME-8 Acme Brick Company Acme- Elgin Plant (ELP/ENP) Elgin TX 28.0 13.0 0.154 41.2 Major

ACME-9 Acme Brick Company Acme- Eureka Plant (EBP) Clarksville AR 41.2 4.24 0.181 45.6 Major

ACME-12 Acme Brick Company Acme- Holly Springs Plant (HSP) Holly Springs MS 22.4 2.99 0.128 25.5 Major

ACME-14 Acme Brick Company Acme- Kanapolis Plant (KAP) Kanopolis KS 15.3 2.05 0.0875 17.4 Major

ACME-1 Acme Brick Company Acme- Ochs Brick Plant (AOP) Springfield MN 33.1 4.43 0.189 37.7 Major

ACME-18 Acme Brick Company Acme- Perla Plant (PEP/PWP) Malvern AR 30.8 5.23 0.265 36.3 Major

ACME-20 Acme Brick Company Acme- Texas Clay Plant (TCP) Malakoff TX 27.6 12.4 0.264 40.3 Major

ACME-21 Acme Brick Company Acme- Tulsa Plant (TUP) Tulsa OK 49.1 11.2 0.129 60.4 Major

ACME-23 Acme Brick Company Acme- Wheeler Plant (WTP) Jonesboro AR 18.6 2.48 0.106 21.1 Major

35 Acme Brick Company Jenkins- Coosaada Plant Coosaada AL 50.3 6.73 0.288 57.3 Major

2 American Eagle Brick Co American Eagle Brick Co Sunland Park NM 9.00 1.20 0.0515 10.3 Major

BELD-1 Belden Brick Company Belden- Plant #2 Sugarcreek Sugarcreek OH 152 27.0 3.46 183 Major

BELD-2 Belden Brick Company Belden- Plant 1 Strasburg Strasburg OH 8.15 1.09 0.0467 9.29 Major

BORA-1 Boral Bricks Inc. Boral- Atlanta Plant Smyrna GA 13.8 0.927 0.319 15.1 Major

BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Augusta GA 43.2 7.97 0.341 51.5 Major

BORA-4 Boral Bricks Inc. Boral- Bessemer Plant #5 Bessemer AL 63.5 8.50 0.364 72.4 Major

BORA-5 Boral Bricks Inc. Boral- Bessemer Plant #6 Bessemer AL 0.360 0.162 0.0173 0.539 Synthetic 

Area

BORA-6 Boral Bricks Inc. Boral- Gleason Plant Gleason TN 53.4 6.94 0.297 60.6 Major

BORA-7 Boral Bricks Inc. Boral- Henderson Facility Henderson TX 14.0 7.46 0.261 21.7 Major

BORA-13 Boral Bricks Inc. Boral- Muskogee Plant Muskogee OK 0.018 0.409 0.250 0.677 Synthetic 

Area

BORA-14 Boral Bricks Inc. Boral- Phenix City-Plant 3 Phenix City AL 35.9 7.79 0.303 44.0 Major

BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 95.0 12.7 0.544 108 Major

BORA-17 Boral Bricks Inc. Boral- Salisbury Plant Salisbury NC 0.530 0.508 2.98 4.01 Synthetic 

Area
A-17

Facility

ID Company Name Facility Name City State

Facility Emissions (tpy)

Current 

HF HCl Cl2 Status

Total 

HAP

BORA-18 Boral Bricks Inc. Boral- Terre Haute Plant Terre Haute IN 0.020 1.55 0.277 1.85 Synthetic 

Area

Bram Brampton Brick Ltd. Brampton Brick, Inc. Farmersburg IN 4.19 3.01 0.262 7.47 Synthetic 

Area

181 Certainteed Corporation Certainteed Corporation- Ludowici New Lexington OH 20.6 2.75 0.118 23.5 Major

19 Cherokee Brick & Tile Co Cherokee Brick & Tile Macon GA 45.5 14.1 0.481 60.1 Major

34 Columbus Brick Co Columbus Brick Company Columbus MS 45.5 9.20 0.435 55.1 Major

134 Commercial Brick Corp Commercial Brick Corp Wewoka OK 97.4 13.0 0.557 111 Major

64 Continental Brick Co Continental Brick- Martinsburg Martinsburg WV 44.2 5.91 0.253 50.4 Major

153 Elgin-Butler Brick Co Elgin Butler Plant Elgin TX 8.10 1.08 0.0463 9.23 Major

23 Endicott Clay Products Co Endicott Clay Products Fairbury NE 56.8 9.51 0.407 66.7 Major

158 General Finance, Inc General Finance- Cloud Ceramics Concordia KS 1.24 0.259 0.0657 1.57 Synthetic 

Area

83 General Shale Brick, Inc Cunningham- Cleveland Co Grover NC 24.0 3.22 0.138 27.4 Major

GENE-5 General Shale Brick, Inc General Shale Brick-Plant 40 Coosa GA 16.0 11.3 0.209 27.5 Major

GENE-8 General Shale Brick, Inc General Shale Brick-Plants 35 & 36 Blue Ridge 

(Roanoke)

VA 10.8 24.7 0.451 36.0 Major

GENE-9 General Shale Brick, Inc General Shale Brick-Plants 6 & 28 Atkins 

(Marion)

VA 21.9 6.51 0.272 28.7 Major

GENE-15 General Shale Brick, Inc General Shale- Corbin-Plant 33 Woodbine KY 64.3 8.60 0.368 73.3 Major

GENE-11 General Shale Brick, Inc General Shale- Moncure Facility Moncure NC 13.9 17.5 0.854 32.3 Major

GENE-12 General Shale Brick, Inc General Shale Robinson Brick Co.-

Plant 2

Denver CO 3.23 5.31 0.218 8.76 Synthetic 

Area

GLEN-1 Glen Gery Glen-Gery Corporation- Bigler Bigler PA 85.8 11.5 0.491 97.7 Major

GLEN-2 Glen Gery Glen-Gery Corporation- Caledonia Caledonia OH 47.1 6.30 0.269 53.6 Major

GLEN-3 Glen Gery Glen-Gery Corporation- Capitol Manassas VA 44.2 5.91 0.253 50.4 Major

GLEN-8 Glen Gery Glen-Gery Corporation- Marseilles Marseilles IL 1.34 14.2 0.337 15.9 Major

GLEN-5 Glen Gery Glen-Gery Corporation- Redfield Redfield IA 29.0 3.87 0.166 33.0 Major

GLEN-10 Glen Gery Glen-Gery Corporation- York York PA 33.4 5.42 0.382 39.2 Major

HANS2 Hanson Brick East, LLC Hanson- Athens Athens TX 22.1 6.58 0.144 28.9 Major
A-18

Facility

ID Company Name Facility Name City State

Facility Emissions (tpy)

Current 

HF HCl Cl2 Status

Total 

HAP

HANS13 Hanson Brick East, LLC Hanson- Columbia - Plant 2 Columbia SC 59.8 8.00 0.342 68.2 Major

HANS14 Hanson Brick East, LLC Hanson- Columbia - Plant 4 Columbia SC 3.79 1.51 0.242 5.55 Synthetic 

Area

HANS5 Hanson Brick East, LLC Hanson- Elgin Elgin TX 30.5 4.31 0.182 35.0 Major

HANS7 Hanson Brick East, LLC Hanson- Mineral Wells East Mineral Wells TX 21.2 2.83 0.121 24.1 Major

HANS8 Hanson Brick East, LLC Hanson- Monroe Monroe NC 0.216 3.49 0.244 3.95 Synthetic 

Area

HANS11 Hanson Brick East, LLC Hanson- Roseboro Roseboro NC 55.6 7.44 0.318 63.4 Major

HANS12 Hanson Brick East, LLC Hanson- Stanton Stanton KY 27.8 2.83 0.121 30.7 Major

145 Hebron Brick Company Hebron Brick Plant Hebron ND 25.4 3.40 0.145 29.0 Major

78 Henry Brick Company, Inc Henry Brick Selma AL 0.310 3.88 0.280 4.47 Synthetic 

Area

178NR International Chimney Corp Continental Clay- Kittanning Kittanning PA 5.96 0.797 0.0341 6.79 Synthetic 

Area

184 Ironrock Capital (formerly 

Metropolitan Ceramics, 

Inc.)

Ironrock Capital (formerly 

Metropolitan Ceramics, Inc.)

Canton OH 24.1 4.72 0.202 29.0 Major

175NR Kansas Brick and Tile Co Kansas Brick and Tile Hoisington KS 15.9 2.12 0.0909 18.1 Major

104 Kasten Clay Products Co Kasten Clay Products Jackson MO 9.91 1.33 0.0567 11.3 Major

139 L.P. McNear Brick Co, Inc McNear Brickyard San Rafael CA 21.7 2.90 0.124 24.7 Major

135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 85.8 14.3 0.668 101 Major

50 Marion Ceramics, Inc Marion Ceramics Pee Dee SC 8.29 1.11 0.0474 9.45 Major

42 McAvoy Brick Co McAvoy Brick Phoenixville PA 31.8 4.25 0.182 36.2 Major

MOHA-4 Mohawk Industries Dal-Tile, Fayette, Alabama Fayette AL 18.9 2.52 0.108 21.5 Major

MOHA-6 Mohawk Industries Dal-Tile, Lewisport, Kentucky Lewisport KY 13.3 0.556 0.0865 14.0 Major

87 Mutual Materials Co Mutual Materials- Mica Mica WA 25.4 3.40 0.145 29.0 Major

88 Mutual Materials Co Mutual Materials- Newcastle Renton WA 35.2 2.66 0.114 38.0 Major

68 Old Virginia Brick Co Old Virginia- Madison Heights Madison 

Heights

VA 22.3 2.99 0.128 25.5 Major

69 Old Virginia Brick Co Old Virginia- Salem Salem VA 30.2 4.04 0.173 34.5 Major
A-19

Facility

ID Company Name Facility Name City State

Facility Emissions (tpy)

Current 

HF HCl Cl2 Status

Total 

HAP

176NR Pacific Clay Products Pacific Clay Products- Lake 

Elsinore

Lake Elsinore CA 27.2 3.64 0.156 31.0 Major

137 Pine Hall Brick Co, Inc Pine Hall- Madison Plant Madison NC 86.9 16.2 0.864 104 Major

159 Ragland Clay Products, 

LLC

Ragland Clay Products Ragland AL 8.90 1.19 0.0509 10.1 Major

45 Richards Brick Co Richards Brick Edwardsville IL 24.5 3.27 0.140 27.9 Major

90 Sioux City Brick and Tile 

Co

Sioux City- Adel Plant Adel IA 4.86 5.41 0.314 10.6 Synthetic 

Area

140 Sioux City Brick and Tile 

Co

Sioux City- Sergeant Bluff Plant Sergeant Bluff IA 1.81 2.98 0.122 4.92 Synthetic 

Area

46 Statesville Brick Co Statesville Brick Statesville NC 38.9 7.21 0.308 46.5 Major

116 Summit Pressed Brick and 

Tile Co

Summit- Brick Plant and Storage 

Yard

Pueblo CO 17.9 2.39 0.102 20.4 Major

186 Summitville Tiles, Inc. Summitville Tiles, Inc.- Minerva 

Plant

Minerva OH 12.1 1.62 0.0692 13.8 Major

49 Triangle Brick Triangle Brick- Merry Oaks Plant Moncure NC 1.41 3.29 0.517 5.22 Synthetic 

Area

TriWade Triangle Brick Triangle Brick- Wadesboro Plant Wadesboro NC 0.904 4.26 0.428 5.59 Synthetic 

Area

124 Watsontown Brick Co Watsontown Brick Watsontown PA 22.8 4.05 0.227 27.1 Major

Whit Whitacre Greer Whitacre Greer Alliance OH 24.9 2.91 0.123 27.9 Major

147 Yankee Hill Brick and Tile Yankee Hill Brick and Tile Lincoln NE 13.0 1.73 0.0742 14.8 Major
A-20

Table A-4. Potential Kiln Control and Estimated Emissions

Kiln ID Current APCD

Potential Action to be 

Synthetic Area APCD Size

Kiln Emissions with Potential Control (tpy)

HF HCl Cl2 Total HAP

502 DLS/FF None LCD 0.138 0.254 0.170 0.562

507 None Install DLA LCD 1.32 2.48 0.106 3.91

508 DIFF None LCD 1.50 9.48 0.00230 11.0

509 None Install DLA SCD 0.528 0.989 0.0423 1.56

510 None Install DLA SCD 1.00 0.989 0.0423 2.03

511 None Install DLA SCD 0.528 0.989 0.0423 1.56

512 None Install DLA SCD 1.12 2.09 0.0896 3.30

513 None Install DLA SCD 0.765 1.43 0.0613 2.26

500 None Install DLA SCD 0.827 1.55 0.0663 2.44

501 None Install DLA SCD 0.827 1.55 0.0663 2.44

515 None Install DLA SCD 1.28 1.72 0.102 3.10

516 None Install DLA SCD 0.259 1.95 0.0833 2.29

518 DLA None LCD 0.622 8.77 0.109 9.51

519/520 None Install DLA LCD 1.35 2.53 0.108 3.99

521 None Install DLA SCD 2.45 7.82 0.0902 10.4

522 None Install DLA SCD 0.928 1.74 0.0743 2.74

684 None Install DLA SCD 1.26 2.35 0.101 3.71

685 None Install DLA SCD 1.26 2.35 0.101 3.71

523 None Install DLA SCD 0.450 0.843 0.0360 1.33

526 DIFF None LCD 1.97 1.37 0.316 3.66

527 DIFF None LCD 4.64 0.737 0.0280 5.41

528/529/530 None Install DLA LCD 2.03 1.47 0.169 3.67

531/532/533 SD/ESP None LCD 89.7 21.9 2.78 114

534/535 None Install DLA SCD 0.763 0.656 0.0647 1.48

536 None Install DLA SCD 0.408 0.763 0.0327 1.20

537/538 DIFF None LCD 13.8 0.927 0.319 15.1

539 None Install DLA LCD 0.670 2.79 0.119 3.58

540 None Install DLA LCD 1.49 2.79 0.119 4.40
A-21

Kiln ID Current APCD

Potential Action to be 

Synthetic Area APCD Size

Kiln Emissions with Potential Control (tpy)

HF HCl Cl2 Total HAP

545 None Install DLA LCD 1.59 2.97 0.127 4.69

546 None Install DLA LCD 1.59 2.97 0.127 4.69

547/548 DIFF None LCD 0.360 0.162 0.0173 0.539

549 None Install DLA SCD 1.37 2.43 0.104 3.91

550 None Install DLA SCD 1.30 2.43 0.104 3.83

551/552 DLA None LCD 14.0 7.46 0.261 21.7

558 DIFF None LCD 0.0182 0.409 0.250 0.677

559 None Install DLA LCD 0.472 2.97 0.106 3.55

560 None Install DLA LCD 1.32 2.48 0.106 3.91

561 None Install DLA LCD 1.48 2.78 0.119 4.38

562 None Install DLA LCD 1.48 2.78 0.119 4.38

563 None Install DLA LCD 1.79 3.35 0.143 5.28

566 DIFF None LCD 0.530 0.508 2.98 4.01

567 DIFF None LCD 0.0195 1.55 0.277 1.85

996 DIFF None LCD 4.19 3.01 0.262 7.47

699 None Install DLA SCD 1.03 1.93 0.0825 3.04

575 None Install DLA SCD 0.725 1.36 0.0581 2.14

576 None Install DLA SCD 0.725 1.36 0.0581 2.14

577/578 DLA None LCD 16.5 10.2 0.315 27.0

581 None Install DLA SCD 1.05 1.96 0.0838 3.09

582 None Install DLA SCD 1.05 1.96 0.0838 3.09

583 DLA None LCD 3.62 3.60 0.196 7.42

584 None Install DLA LCD 1.62 3.04 0.130 4.79

585 None Install DLA LCD 1.62 3.04 0.130 4.79

586 None Install DLA LCD 1.62 3.04 0.130 4.79

587 None Install DLA SCD 1.11 2.07 0.0885 3.26

588 None Install DLA SCD 1.11 2.07 0.0885 3.26

594 None Install DLA SCD 0.203 0.379 0.0162 0.598

595 None None SCD 4.05 0.542 0.0232 4.62
A-22

Kiln ID Current APCD

Potential Action to be 

Synthetic Area APCD Size

Kiln Emissions with Potential Control (tpy)

HF HCl Cl2 Total HAP

596 None Install DLA SCD 1.19 2.23 0.0954 3.52

597 None Install DLA SCD 1.19 2.23 0.0954 3.52

598 None Install DLA SCD 0.457 2.20 0.0939 2.75

599 DIFF None SCD 1.24 0.259 0.0657 1.57

590 None Install DLA SCD 1.20 2.25 0.0963 3.55

605 DIFF None LCD 4.05 6.75 0.200 11.0

606 DIFF None LCD 11.9 4.55 0.00913 16.5

612/613 DLA None LCD 0.448 5.26 0.216 5.92

614 DLA None LCD 10.4 19.4 0.235 30.1

615 None Install DLA SCD 0.487 0.912 0.0390 1.44

616 None Install DLA SCD 0.487 0.912 0.0390 1.44

617 DLA None LCD 2.38 3.91 0.161 6.45

618 None Install DLA SCD 1.31 2.45 0.105 3.87

619 None Install DLA LCD 1.91 3.57 0.153 5.63

622/623 None Install DLA LCD 0.518 6.79 0.291 7.60

624 DLA None LCD 3.25 5.35 0.220 8.82

625 DLA None LCD 0.271 2.50 0.220 2.99

626/627 DLA None LCD 3.23 5.31 0.218 8.76

635 None Install DLA LCD 2.14 4.02 0.172 6.33

636 None Install DLA LCD 2.14 4.02 0.172 6.33

637 None Install DLA SCD 1.18 2.20 0.0943 3.47

638 None Install DLA SCD 1.18 2.20 0.0943 3.47

639 None Install DLA LCD 2.21 4.14 0.177 6.53

644 DLA None LCD 0.547 8.20 0.166 8.91

645 DLA None LCD 0.794 6.01 0.171 6.97

642 None Install DLA LCD 1.45 2.71 0.116 4.28

648 None Install DLA LCD 1.49 2.79 0.119 4.39

649 DLA None LCD 3.67 1.44 0.211 5.31

650 None Install DLA SCD 1.11 4.61 0.101 5.82
A-23

Kiln ID Current APCD

Potential Action to be 

Synthetic Area APCD Size

Kiln Emissions with Potential Control (tpy)

HF HCl Cl2 Total HAP

671 None Install DLA LCD 1.50 2.80 0.120 4.42

672 None Install DLA LCD 1.50 2.80 0.120 4.42

673/674 DLA None LCD 3.79 1.51 0.242 5.55

652 None Install DLA LCD 1.52 2.85 0.122 4.49

653 DLS/FF None LCD 0.0845 0.238 0.00809 0.33

656 None Install DLA SCD 1.06 1.98 0.0847 3.12

662 DLA None LCD 0.216 3.49 0.244 3.95

667 None Install DLA LCD 1.39 2.60 0.111 4.10

668 None Install DLA LCD 1.39 2.60 0.111 4.10

669 None Install DLA SCD 1.39 1.98 0.0848 3.46

677 None Install DLA SCD 1.27 2.38 0.102 3.75

679 DLA None LCD 0.137 2.18 0.140 2.46

680 DLA None LCD 0.174 1.70 0.140 2.01

589 None None SCD 5.96 0.797 0.0341 6.79

704/705/706/707 None Install DLA LCD 1.20 3.30 0.141 4.65

689 None Install DLA SCD 0.794 1.49 0.0636 2.35

690 None Install DLA SCD 0.495 0.928 0.0397 1.46

703 None Install DLA SCD 1.09 2.03 0.0869 3.20

693 None Install DLA LCD 1.62 3.03 0.130 4.78

694 None Install DLA SCD 1.06 2.39 0.102 3.56

695 None Install DLA LCD 1.59 0.423 0.134 2.15

696 DLA None LCD 0.233 5.94 0.144 6.32

701 None Install DLA SCD 0.415 0.776 0.0332 1.22

702 None Install DLA LCD 1.59 2.97 0.127 4.69

592 None Install DLA SCD 0.471 0.882 0.0377 1.39

593 None Install DLA SCD 0.471 0.882 0.0377 1.39

178 None Install DLA SCD 0.304 0.125 0.0186 0.447

179 None None SCD 3.35 0.176 0.0300 3.56

180 None None SCD 3.89 0.202 0.0300 4.13
A-24

Kiln ID Current APCD

Potential Action to be 

Synthetic Area APCD Size

Kiln Emissions with Potential Control (tpy)

HF HCl Cl2 Total HAP

709 None Install DLA SCD 1.27 2.38 0.102 3.75

710 None Install DLA SCD 1.76 1.86 0.0798 3.70

711 None Install DLA SCD 1.12 2.09 0.0895 3.30

712 None Install DLA SCD 0.896 1.68 0.0718 2.65

713 None Install DLA SCD 0.616 1.15 0.0493 1.82

714 None Install DLA SCD 0.340 0.637 0.0272 1.00

715 None Install DLA SCD 0.340 0.637 0.0272 1.00

716 None Install DLA SCD 0.680 1.27 0.0545 2.01

727/728 None Install DLA LCD 2.53 4.73 0.202 7.46

729/730 DLA None LCD 2.46 1.36 0.284 4.10

731/732 None Install DLA LCD 1.70 5.64 0.204 7.54

735 None Install DLA SCD 0.445 0.833 0.0356 1.31

742 None Install DLA SCD 0.612 1.15 0.0490 1.81

743 None Install DLA SCD 0.612 1.15 0.0490 1.81

747 DLA None LCD 2.07 3.41 0.140 5.62

748 DIFF None LCD 2.79 2.01 0.174 4.97

749 DLA None LCD 1.81 2.98 0.122 4.92

753 None Install DLA LCD 0.709 2.73 0.117 3.55

754 None Install DLA SCD 1.24 2.32 0.0991 3.65

758 None Install DLA SCD 0.894 1.67 0.0716 2.64

759 None None SCD 2.94 0.393 0.0168 3.35

760 None Install DLA SCD 0.164 0.307 0.0131 0.485

761 None Install DLA SCD 0.147 0.275 0.0118 0.434

762 None Install DLA SCD 0.147 0.275 0.0118 0.434

766/767 DLA None LCD 0.911 2.06 0.253 3.23

768 DLA None LCD 0.501 1.23 0.264 1.99

769 DLA None LCD 0.460 2.26 0.214 2.94

770 DLA None LCD 0.444 2.00 0.214 2.65

773 None Install DLA SCD 1.06 1.98 0.0847 3.12
A-25

Kiln ID Current APCD

Potential Action to be 

Synthetic Area APCD Size

Kiln Emissions with Potential Control (tpy)

HF HCl Cl2 Total HAP

774 DIFF None LCD 1.70 1.23 0.107 3.03

775 None Install DLA LCD 0.344 0.350 0.0138 0.707

776 None Install DLA SCD 0.900 1.69 0.0721 2.66

777 None Install DLA SCD 0.648 1.21 0.0519 1.91
A-26

Table A-5. Potential Facility Status and Cost Based on Emissions Testing and Installation of DLA

Facility

ID Company Name Facility Name

Current 

Status

Facility Emissions with 

Potential Control (tpy) Status With 

Potential 

Control

Capital 

Cost

Annual 

HF HCl Cl2 Cost

Total 

HAP

ACME-3 Acme Brick Company Acme- Bennett Tunnel 

Plant (BTP)

Synthetic 

Area

0.138 0.254 0.170 0.562 Synthetic Area $19,000 $4,600 

ACME-8 Acme Brick Company Acme- Elgin Plant 

(ELP/ENP)

Major 2.83 12.0 0.108 14.9 Major $0 $0 

ACME-9 Acme Brick Company Acme- Eureka Plant 

(EBP)

Major 2.06 2.97 0.127 5.15 Synthetic Area $3,329,418 $1,085,468 

ACME-12 Acme Brick Company Acme- Holly Springs 

Plant (HSP)

Major 1.12 2.09 0.0896 3.30 Synthetic Area $1,115,473 $363,156 

ACME-14 Acme Brick Company Acme- Kanapolis 

Plant (KAP)

Major 0.765 1.43 0.0613 2.26 Synthetic Area $1,115,473 $363,156 

ACME-1 Acme Brick Company Acme- Ochs Brick 

Plant (AOP)

Major 1.65 3.10 0.133 4.89 Synthetic Area $2,221,945 $724,212 

ACME-18 Acme Brick Company Acme- Perla Plant 

(PEP/PWP)

Major 1.54 3.66 0.186 5.39 Synthetic Area $2,221,945 $724,212 

ACME-20 Acme Brick Company Acme- Texas Clay 

Plant (TCP)

Major 1.97 11.3 0.217 13.5 Major $0 $0 

ACME-21 Acme Brick Company Acme- Tulsa Plant 

(TUP)

Major 2.45 7.82 0.0902 10.4 Synthetic Area $1,115,473 $363,156 

ACME-23 Acme Brick Company Acme- Wheeler Plant 

(WTP)

Major 0.928 1.74 0.0743 2.74 Synthetic Area $1,115,473 $363,156 

35 Acme Brick Company Jenkins- Coosaada 

Plant

Major 2.52 4.71 0.201 7.43 Synthetic Area $2,221,945 $724,212 

2 American Eagle Brick 

Co

American Eagle Brick 

Co

Major 0.450 0.843 0.0360 1.33 Synthetic Area $1,115,473 $363,156 

BELD-1 Belden Brick 

Company

Belden- Plant #2 

Sugarcreek

Major 99.1 26.1 3.36 129 Major $0 $0 

BELD-2 Belden Brick 

Company

Belden- Plant 1 

Strasburg

Major 0.408 0.763 0.0327 1.20 Synthetic Area $1,115,473 $363,156 

BORA-1 Boral Bricks Inc. Boral- Atlanta Plant Major 13.8 0.927 0.319 15.1 Major $0 $0 
A-27

Facility

ID Company Name Facility Name

Current 

Status

Facility Emissions with 

Potential Control (tpy) Status With 

Potential 

Control

Capital 

Cost

Annual 

HF HCl Cl2 Cost

Total 

HAP

BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Major 2.16 5.58 0.239 7.97 Synthetic Area $3,008,095 $926,873 

BORA-4 Boral Bricks Inc. Boral- Bessemer Plant 

#5

Major 3.18 5.95 0.254 9.38 Major $0 $0 

BORA-5 Boral Bricks Inc. Boral- Bessemer Plant 

#6

Synthetic 

Area

0.360 0.162 0.0173 0.539 Synthetic Area $19,000 $4,600 

BORA-6 Boral Bricks Inc. Boral- Gleason Plant Major 2.67 4.86 0.208 7.74 Synthetic Area $2,221,945 $724,212 

BORA-7 Boral Bricks Inc. Boral- Henderson 

Facility

Major 14.0 7.46 0.261 21.7 Major $0 $0 

BORA-13 Boral Bricks Inc. Boral- Muskogee 

Plant

Synthetic 

Area

0.0182 0.409 0.250 0.677 Synthetic Area $19,000 $4,600 

BORA-14 Boral Bricks Inc. Boral- Phenix CityPlant 3Major 1.80 5.45 0.212 7.46 Synthetic Area $3,008,095 $926,873 

BORA-15 Boral Bricks Inc. Boral- Phenix CityPlant 4Major 4.75 8.90 0.381 14.0 Major $0 $0 

BORA-17 Boral Bricks Inc. Boral- Salisbury Plant Synthetic 

Area

0.530 0.508 2.98 4.01 Synthetic Area $19,000 $4,600 

BORA-18 Boral Bricks Inc. Boral- Terre Haute 

Plant

Synthetic 

Area

0.0195 1.55 0.277 1.85 Synthetic Area $19,000 $4,600 

Bram Brampton Brick Ltd. Brampton Brick, Inc. Synthetic 

Area

4.19 3.01 0.262 7.47 Synthetic Area $19,000 $4,600 

181 Certainteed 

Corporation

Certainteed 

Corporation- Ludowici

Major 1.03 1.93 0.0825 3.04 Synthetic Area $1,115,473 $363,156 

19 Cherokee Brick & Tile 

Co

Cherokee Brick & Tile Major 17.9 12.9 0.431 31.3 Major $0 $0 

34 Columbus Brick Co Columbus Brick 

Company

Major 5.71 7.52 0.363 13.6 Major $0 $0 

134 Commercial Brick 

Corp

Commercial Brick 

Corp

Major 4.87 9.12 0.390 14.4 Major $0 $0 

64 Continental Brick Co Continental BrickMartinsburgMajor 2.21 4.14 0.177 6.53 Synthetic Area $2,221,945 $724,212 

153 Elgin-Butler Brick Co Elgin Butler Plant Major 4.25 0.921 0.0394 5.21 Synthetic Area $1,125,473 $365,656 
A-28

Facility

ID Company Name Facility Name

Current 

Status

Facility Emissions with 

Potential Control (tpy) Status With 

Potential 

Control

Capital 

Cost

Annual 

HF HCl Cl2 Cost

Total 

HAP

23 Endicott Clay 

Products Co

Endicott Clay 

Products

Major 2.84 6.66 0.285 9.78 Major $0 $0 

158 General Finance, Inc General FinanceCloud CeramicsSynthetic 

Area

1.24 0.259 0.0657 1.57 Synthetic Area $19,000 $4,600 

83 General Shale Brick, 

Inc

CunninghamCleveland CoMajor 1.20 2.25 0.0963 3.55 Synthetic Area $1,115,473 $363,156 

GENE-5 General Shale Brick, 

Inc

General Shale BrickPlant 40Major 16.0 11.3 0.209 27.5 Major $0 $0 

GENE-8 General Shale Brick, 

Inc

General Shale BrickPlants 35 & 36Major 10.8 24.7 0.451 36.0 Major $0 $0 

GENE-9 General Shale Brick, 

Inc

General Shale BrickPlants 6 & 28Major 3.35 5.73 0.239 9.32 Major $0 $0 

GENE-15 General Shale Brick, 

Inc

General ShaleCorbin-Plant 33Major 3.22 6.02 0.258 9.50 Major $0 $0 

GENE-11 General Shale Brick, 

Inc

General ShaleMoncure FacilityMajor 4.04 14.6 0.730 19.4 Major $0 $0 

GENE-12 General Shale Brick, 

Inc

General Shale 

Robinson Brick Co.-

Plant 2

Synthetic 

Area

3.23 5.31 0.218 8.76 Synthetic Area $19,000 $4,600 

GLEN-1 Glen Gery Glen-Gery 

Corporation- Bigler

Major 4.29 8.03 0.344 12.7 Major $0 $0 

GLEN-2 Glen Gery Glen-Gery 

CorporationCaledonia

Major 2.35 4.41 0.189 6.95 Synthetic Area $2,221,945 $724,212 

GLEN-3 Glen Gery Glen-Gery 

Corporation- Capitol

Major 2.21 4.14 0.177 6.53 Synthetic Area $1,508,548 $464,486 

GLEN-8 Glen Gery Glen-Gery 

CorporationMarseilles

Major 1.34 14.2 0.337 15.9 Major $0 $0 

GLEN-5 Glen Gery Glen-Gery 

Corporation- Redfield

Major 1.45 2.71 0.116 4.28 Synthetic Area $1,508,548 $464,486 
A-29

Facility

ID Company Name Facility Name

Current 

Status

Facility Emissions with 

Potential Control (tpy) Status With 

Potential 

Control

Capital 

Cost

Annual 

HF HCl Cl2 Cost

Total 

HAP

GLEN-10 Glen Gery Glen-Gery 

Corporation- York

Major 5.15 4.22 0.330 9.71 Synthetic Area $1,518,548 $466,986 

HANS2 Hanson Brick East, 

LLC

Hanson- Athens Major 1.11 4.61 0.101 5.82 Synthetic Area $1,115,473 $363,156 

HANS13 Hanson Brick East, 

LLC

Hanson- Columbia -

Plant 2

Major 2.99 5.60 0.240 8.83 Major $0 $0 

HANS14 Hanson Brick East, 

LLC

Hanson- Columbia -

Plant 4

Synthetic 

Area

3.79 1.51 0.242 5.55 Synthetic Area $19,000 $4,600 

HANS5 Hanson Brick East, 

LLC

Hanson- Elgin Major 1.61 3.09 0.130 4.82 Synthetic Area $1,518,548 $466,986 

HANS7 Hanson Brick East, 

LLC

Hanson- Mineral Wells 

East

Major 1.06 1.98 0.0847 3.12 Synthetic Area $1,115,473 $363,156 

HANS8 Hanson Brick East, 

LLC

Hanson- Monroe Synthetic 

Area

0.216 3.49 0.244 3.95 Synthetic Area $19,000 $4,600 

HANS11 Hanson Brick East, 

LLC

Hanson- Roseboro Major 2.78 5.21 0.223 8.21 Major $0 $0 

HANS12 Hanson Brick East, 

LLC

Hanson- Stanton Major 1.39 1.98 0.0848 3.46 Synthetic Area $1,115,473 $363,156 

145 Hebron Brick 

Company

Hebron Brick Plant Major 1.27 2.38 0.102 3.75 Synthetic Area $1,115,473 $363,156 

78 Henry Brick 

Company, Inc

Henry Brick Synthetic 

Area

0.310 3.88 0.280 4.47 Synthetic Area $29,000 $7,100 

178NR International 

Chimney Corp

Continental ClayKittanningSynthetic 

Area

5.96 0.797 0.0341 6.79 Synthetic Area $19,000 $4,600 

184 Ironrock Capital 

(formerly 

Metropolitan 

Ceramics, Inc.)

Ironrock Capital 

(formerly Metropolitan 

Ceramics, Inc.)

Major 1.20 3.30 0.141 4.65 Synthetic Area $1,508,548 $464,486 

175NR Kansas Brick and Tile 

Co

Kansas Brick and Tile Major 0.794 1.49 0.0636 2.35 Synthetic Area $1,115,473 $363,156 

104 Kasten Clay Products 

Co

Kasten Clay Products Major 0.495 0.928 0.0397 1.46 Synthetic Area $1,115,473 $363,156 
A-30

Facility

ID Company Name Facility Name

Current 

Status

Facility Emissions with 

Potential Control (tpy) Status With 

Potential 

Control

Capital 

Cost

Annual 

HF HCl Cl2 Cost

Total 

HAP

139 L.P. McNear Brick 

Co, Inc

McNear Brickyard Major 1.09 2.03 0.0869 3.20 Synthetic Area $1,115,473 $363,156 

135 Lee Brick and Tile Co Lee Brick Sanford 

Facility

Major 4.51 11.8 0.511 16.8 Major $0 $0 

50 Marion Ceramics, Inc Marion Ceramics Major 0.415 0.776 0.0332 1.22 Synthetic Area $1,115,473 $363,156 

42 McAvoy Brick Co McAvoy Brick Major 1.59 2.97 0.127 4.69 Synthetic Area $1,508,548 $464,486 

MOHA-4 Mohawk Industries Dal-Tile, Fayette, 

Alabama

Major 0.943 1.76 0.0755 2.78 Synthetic Area $2,221,945 $724,212 

MOHA-6 Mohawk Industries Dal-Tile, Lewisport, 

Kentucky

Major 7.55 0.503 0.0785 8.13 Synthetic Area $1,136,473 $368,356 

87 Mutual Materials Co Mutual Materials- Mica Major 1.27 2.38 0.102 3.75 Synthetic Area $1,115,473 $363,156 

88 Mutual Materials Co Mutual MaterialsNewcastleMajor 1.76 1.86 0.0798 3.70 Synthetic Area $1,115,473 $363,156 

68 Old Virginia Brick Co Old Virginia- Madison 

Heights

Major 1.12 2.09 0.0895 3.30 Synthetic Area $1,115,473 $363,156 

69 Old Virginia Brick Co Old Virginia- Salem Major 1.51 2.83 0.121 4.46 Synthetic Area $2,221,945 $724,212 

176NR Pacific Clay Products Pacific Clay ProductsLake ElsinoreMajor 1.36 2.55 0.109 4.02 Synthetic Area $3,329,418 $1,085,468 

137 Pine Hall Brick Co, 

Inc

Pine Hall- Madison 

Plant

Major 6.68 11.7 0.690 19.1 Major $0 $0 

159 Ragland Clay 

Products, LLC

Ragland Clay 

Products

Major 0.445 0.833 0.0356 1.31 Synthetic Area $1,115,473 $363,156 

45 Richards Brick Co Richards Brick Major 1.22 2.29 0.0980 3.61 Synthetic Area $2,221,945 $724,212 

90 Sioux City Brick and 

Tile Co

Sioux City- Adel Plant Synthetic 

Area

4.86 5.41 0.314 10.6 Synthetic Area $29,000 $7,100 

140 Sioux City Brick and 

Tile Co

Sioux City- Sergeant 

Bluff Plant

Synthetic 

Area

1.81 2.98 0.122 4.92 Synthetic Area $19,000 $4,600 

46 Statesville Brick Co Statesville Brick Major 1.95 5.04 0.216 7.21 Synthetic Area $2,615,020 $825,542 

116 Summit Pressed 

Brick and Tile Co

Summit- Brick Plant 

and Storage Yard

Major 0.894 1.67 0.0716 2.64 Synthetic Area $1,115,473 $363,156 
A-31

Facility

ID Company Name Facility Name

Current 

Status

Facility Emissions with 

Potential Control (tpy) Status With 

Potential 

Control

Capital 

Cost

Annual 

HF HCl Cl2 Cost

Total 

HAP

186 Summitville Tiles, Inc. Summitville Tiles, Inc.-

Minerva Plant

Major 3.40 1.25 0.0535 4.70 Synthetic Area $3,340,418 $1,088,068 

49 Triangle Brick Triangle Brick- Merry 

Oaks Plant

Synthetic 

Area

1.41 3.29 0.517 5.22 Synthetic Area $29,000 $7,100 

TriWade Triangle Brick Triangle BrickWadesboro PlantSynthetic 

Area

0.904 4.26 0.428 5.59 Synthetic Area $29,000 $7,100 

124 Watsontown Brick Co Watsontown Brick Major 2.76 3.20 0.191 6.16 Synthetic Area $1,125,473 $365,656 

Whit Whitacre Greer Whitacre Greer Major 1.24 2.04 0.0858 3.37 Synthetic Area $2,615,020 $825,542 

147 Yankee Hill Brick and 

Tile

Yankee Hill Brick and 

Tile

Major 0.648 1.21 0.0519 1.91 Synthetic Area $1,115,473 $363,156 
Appendix B

Cost and Emission Reduction Estimates for Meeting the HBEL
B-1

Table B-1. Acid Gas Emissions and Calculated HCl-Equivalent Emissions for Major Source Kilnsa

Kiln

ID

Facility

ID Facility Name

Kiln Design 

Capacity

(tph) APCD

HF 

Emissions 

(lb/hr)

HCl 

Emissions 

(lb/hr)

Cl2

Emissions 

(lb/hr)

Total HClEquivalen

t (lb/hr)b

507 ACME-8 Acme- Elgin Plant (ELP/ENP) 10.00 None 6.04 0.808 0.0346 14.1

508 ACME-8 Acme- Elgin Plant (ELP/ENP) 19.10 DIFF 0.268 1.83 0.000401 2.27

509 ACME-9 Acme- Eureka Plant (EBP) 3.99 None 4.21 0.323 0.0138 8.18

510 ACME-9 Acme- Eureka Plant (EBP) 3.99 None 4.21 0.323 0.0138 8.18

511 ACME-9 Acme- Eureka Plant (EBP) 3.99 None 4.21 0.323 0.0138 8.18

512 ACME-12 Acme- Holly Springs Plant (HSP) 8.45 None 5.11 0.683 0.0292 11.9

513 ACME-14 Acme- Kanapolis Plant (KAP) 5.78 None 3.49 0.467 0.0200 8.12

500 ACME-1 Acme- Ochs Brick Plant (AOP) 6.25 None 3.78 0.505 0.0216 8.78

501 ACME-1 Acme- Ochs Brick Plant (AOP) 6.25 None 3.78 0.505 0.0216 8.78

515 ACME-18 Acme- Perla Plant (PEP/PWP) 9.66 None 0.983 0.310 0.0334 6.17

516 ACME-18 Acme- Perla Plant (PEP/PWP) 7.86 None 0.983 0.527 0.0272 5.56

518 ACME-20 Acme- Texas Clay Plant (TCP) 10.20 DLA 0.142 2.00 0.0249 5.53

519 ACME-20 Acme- Texas Clay Plant (TCP) 5.10 None 3.08 0.412 0.0176 7.17

520 ACME-20 Acme- Texas Clay Plant (TCP) 5.10 None 3.08 0.412 0.0176 7.17

521 ACME-21 Acme- Tulsa Plant (TUP) 8.51 None 11.2 2.55 0.0294 22.5

522 ACME-23 Acme- Wheeler Plant (WTP) 7.01 None 4.24 0.567 0.0242 9.85

684 35 Jenkins- Coosaada Plant 9.50 None 11.5 1.54 0.0657 26.7

685 35 Jenkins- Coosaada Plant 9.50 None 11.5 1.54 0.0657 26.7

523 2 American Eagle Brick Co 3.40 None 2.06 0.275 0.0118 4.78

526 BELD-1 Belden- Plant #2 Sugarcreek 10.65 DIFF 0.344 0.191 0.0551 8.03

527 BELD-1 Belden- Plant #3 Sugarcreek 13.70 DIFF 0.707 0.0960 0.00332 1.55

528 BELD-1 Belden- Plant #6 Sugarcreek 5.32 None 2.97 0.143 0.0184 6.83

529 BELD-1 Belden- Plant #6 Sugarcreek 5.32 None 2.97 0.143 0.0184 6.83

530 BELD-1 Belden- Plant #6 Sugarcreek 5.32 None 1.03 0.0632 0.0184 3.99

531 BELD-1 Belden- Plant #8 Sugarcreek 7.77 SD/ESP 4.49 1.09 0.139 26.0

532 BELD-1 Belden- Plant #8 Sugarcreek 7.77 SD/ESP 5.12 1.25 0.159 29.7

533 BELD-1 Belden- Plant #8 Sugarcreek 7.77 SD/ESP 5.12 1.25 0.159 29.7
B-2

Kiln

ID

Facility

ID Facility Name

Kiln Design 

Capacity

(tph) APCD

HF 

Emissions 

(lb/hr)

HCl 

Emissions 

(lb/hr)

Cl2

Emissions 

(lb/hr)

Total HClEquivalen

t (lb/hr)b

534 BELD-1 Belden- Plant #9 Sugarcreek 3.05 None 1.41 0.0867 0.0105 3.51

535 BELD-1 Belden- Plant #9 Sugarcreek 3.05 None 1.41 0.0867 0.0105 3.51

536 BELD-2 Belden- Plant 1 Strasburg 3.08 None 1.86 0.249 0.0107 4.33

537 BORA-1 Boral- Atlanta Plant 14.97 DIFF 0.548 0.0417 0.0364 5.68

538 BORA-1 Boral- Atlanta Plant 14.97 DIFF 1.85 0.119 0.0364 7.62

539 BORA-2 Boral- Augusta Plant 6 11.25 None 2.54 0.909 0.0389 9.73

540 BORA-2 Boral- Augusta Plant 6 11.25 None 2.54 0.909 0.0389 9.73

545 BORA-4 Boral- Bessemer Plant #5 12.00 None 7.25 0.970 0.0415 16.9

546 BORA-4 Boral- Bessemer Plant #5 12.00 None 7.25 0.970 0.0415 16.9

549 BORA-6 Boral- Gleason Plant 9.80 None 3.77 0.792 0.0339 10.7

550 BORA-6 Boral- Gleason Plant 9.80 None 3.77 0.792 0.0339 10.7

551 BORA-7 Boral- Henderson Facility 11.33 DLA 1.45 0.789 0.0275 6.53

552 BORA-7 Boral- Henderson Facility 11.33 DLA 1.45 0.789 0.0275 6.53

559 BORA-14 Boral- Phenix City-Plant 3 10.00 None 2.77 1.25 0.0346 9.81

560 BORA-14 Boral- Phenix City-Plant 3 10.00 None 2.77 1.25 0.0346 9.81

561 BORA-15 Boral- Phenix City-Plant 4 13.50 None 8.16 1.09 0.0467 19.0

562 BORA-15 Boral- Phenix City-Plant 4 11.20 None 6.77 0.905 0.0387 15.7

563 BORA-15 Boral- Phenix City-Plant 4 11.20 None 6.77 0.905 0.0387 15.7

699 181 Certainteed Corporation- Ludowici 7.78 None 4.70 0.629 0.0269 10.9

575 19 Cherokee Brick & Tile 5.48 None 3.31 0.443 0.0190 7.70

576 19 Cherokee Brick & Tile 5.48 None 3.31 0.443 0.0190 7.70

577 19 Cherokee Brick & Tile 14.74 DLA 1.98 1.27 0.0360 8.89

578 19 Cherokee Brick & Tile 14.74 DLA 2.07 1.24 0.0360 8.99

581 34 Columbus Brick Company 7.90 None 4.78 0.639 0.0273 11.1

582 34 Columbus Brick Company 7.90 None 4.78 0.639 0.0273 11.1

583 34 Columbus Brick Company 18.30 DLA 0.610 0.607 0.0447 7.43

584 134 Commercial Brick Corp 12.26 None 7.41 0.991 0.0424 17.2

585 134 Commercial Brick Corp 12.26 None 7.41 0.991 0.0424 17.2

586 134 Commercial Brick Corp 12.26 None 7.41 0.991 0.0424 17.2
B-3

Kiln

ID

Facility

ID Facility Name

Kiln Design 

Capacity

(tph) APCD

HF 

Emissions 

(lb/hr)

HCl 

Emissions 

(lb/hr)

Cl2

Emissions 

(lb/hr)

Total HClEquivalen

t (lb/hr)b

587 64 Continental Brick- Martinsburg 8.35 None 5.05 0.675 0.0289 11.7

588 64 Continental Brick- Martinsburg 8.35 None 5.05 0.675 0.0289 11.7

594 153 Elgin Butler Plant 1.53 None 0.925 0.124 0.00529 2.15

595 153 Elgin Butler Plant 1.53 None 0.925 0.124 0.00529 2.15

596 23 Endicott Clay Products 9.00 None 5.44 0.728 0.0311 12.6

597 23 Endicott Clay Products 9.00 None 5.44 0.728 0.0311 12.6

598 23 Endicott Clay Products 8.86 None 1.40 0.716 0.0306 6.79

590 83 Cunningham- Cleveland Co 9.08 None 5.49 0.734 0.0314 12.8

605 GENE-5 General Shale Brick-Plant 40 18.75 DIFF 0.810 1.40 0.00187 2.80

606 GENE-5 General Shale Brick-Plant 40 18.75 DIFF 2.69 0.916 0.00187 5.00

612 GENE-8 General Shale Brick-Plants 35 & 36 10.10 DLA 0.0375 0.600 0.0247 3.94

613 GENE-8 General Shale Brick-Plants 35 & 36 10.10 DLA 0.0375 0.600 0.0247 3.94

614 GENE-8 General Shale Brick-Plants 35 & 36 22.00 DLA 1.85 3.42 0.0537 13.2

615 GENE-9 General Shale Brick-Plants 6 & 28 3.68 None 2.22 0.297 0.0127 5.17

616 GENE-9 General Shale Brick-Plants 6 & 28 3.68 None 2.22 0.297 0.0127 5.17

617 GENE-9 General Shale Brick-Plants 6 & 28 15.02 DLA 0.543 0.892 0.0367 6.56

618 GENE-15 General Shale- Corbin-Plant 33 9.90 None 5.98 0.800 0.0342 13.9

619 GENE-15 General Shale- Corbin-Plant 33 14.40 None 8.70 1.16 0.0498 20.2

622 GENE-11 General Shale- Moncure Facility 13.70 None 0.982 1.11 0.0474 8.83

623 GENE-11 General Shale- Moncure Facility 13.70 None 0.982 1.11 0.0474 8.83

624 GENE-11 General Shale- Moncure Facility 20.55 DLA 0.0600 0.553 0.0502 7.33

625 GENE-11 General Shale- Moncure Facility 20.55 DLA 0.0600 0.553 0.0502 7.33

635 GLEN-1 Glen-Gery Corporation- Bigler 16.20 None 9.79 1.31 0.0560 22.8

636 GLEN-1 Glen-Gery Corporation- Bigler 16.20 None 9.79 1.31 0.0560 22.8

637 GLEN-2 Glen-Gery Corporation- Caledonia 8.89 None 5.37 0.719 0.0307 12.5

638 GLEN-2 Glen-Gery Corporation- Caledonia 8.89 None 5.37 0.719 0.0307 12.5

639 GLEN-3 Glen-Gery Corporation- Capitol 16.70 None 10.1 1.35 0.0577 23.5

644 GLEN-8 Glen-Gery Corporation- Marseilles 15.54 DLA 0.120 1.80 0.0379 7.03

645 GLEN-8 Glen-Gery Corporation- Marseilles 15.96 DLA 0.181 1.36 0.0390 6.81
B-4

Kiln

ID

Facility

ID Facility Name

Kiln Design 

Capacity

(tph) APCD

HF 

Emissions 

(lb/hr)

HCl 

Emissions 

(lb/hr)

Cl2

Emissions 

(lb/hr)

Total HClEquivalen

t (lb/hr)b

642 GLEN-5 Glen-Gery Corporation- Redfield 10.94 None 6.61 0.884 0.0378 15.4

648 GLEN-10 Glen-Gery Corporation- York 11.24 None 6.79 0.909 0.0389 15.8

649 GLEN-10 Glen-Gery Corporation- York 19.76 DLA 0.521 0.203 0.0482 7.38

650 HANS2 Hanson- Athens 9.53 None 5.25 1.56 0.0330 13.5

671 HANS13 Hanson- Columbia - Plant 2 11.30 None 6.83 0.914 0.0391 15.9

672 HANS13 Hanson- Columbia - Plant 2 11.30 None 6.83 0.914 0.0391 15.9

652 HANS5 Hanson- Elgin 11.50 None 0.0176 0.0429 0.0398 5.37

653 HANS5 Hanson- Elgin 12.20 DLS/FF 0.00550 0.0260 0.0297 3.99

656 HANS7 Hanson- Mineral Wells East 7.99 None 4.83 0.646 0.0276 11.2

667 HANS11 Hanson- Roseboro 10.50 None 6.35 0.849 0.0363 14.8

668 HANS11 Hanson- Roseboro 10.50 None 6.35 0.849 0.0363 14.8

669 HANS12 Hanson- Stanton 8.00 None 5.99 0.647 0.0277 12.9

677 145 Hebron Brick Plant 9.60 None 0.0300 0.776 0.0332 5.25

704 184 Ironrock Capital (formerly Metropolitan 

Ceramics, Inc.)

3.33 None 0.861 0.269 0.0115 3.03

705 184 Ironrock Capital (formerly Metropolitan 

Ceramics, Inc.)

3.33 None 0.861 0.269 0.0115 3.03

706 184 Ironrock Capital (formerly Metropolitan 

Ceramics, Inc.)

3.33 None 1.43 0.269 0.0115 3.84

707 184 Ironrock Capital (formerly Metropolitan 

Ceramics, Inc.)

3.33 None 1.05 0.269 0.0115 3.30

689 175NR Kansas Brick and Tile 6.00 None 3.63 0.485 0.0207 8.43

690 104 Kasten Clay Products 3.74 None 2.26 0.303 0.0129 5.26

703 139 McNear Brickyard 8.20 None 4.96 0.663 0.0284 11.5

693 135 Lee Brick Sanford Facility 12.24 None 7.40 0.989 0.0423 17.2

694 135 Lee Brick Sanford Facility 9.64 None 3.93 0.779 0.0333 10.8

695 135 Lee Brick Sanford Facility 12.67 None 5.80 0.110 0.0438 14.2

696 135 Lee Brick Sanford Facility 13.50 DLA 0.0433 1.10 0.0330 5.56

701 50 Marion Ceramics 3.13 None 1.89 0.253 0.0108 4.40

702 42 McAvoy Brick 12.00 None 7.25 0.970 0.0415 16.9
B-5

Kiln

ID

Facility

ID Facility Name

Kiln Design 

Capacity

(tph) APCD

HF 

Emissions 

(lb/hr)

HCl 

Emissions 

(lb/hr)

Cl2

Emissions 

(lb/hr)

Total HClEquivalen

t (lb/hr)b

592 MOHA-4 Dal-Tile, Fayette, Alabama 3.56 None 2.15 0.288 0.0123 5.00

593 MOHA-4 Dal-Tile, Fayette, Alabama 3.56 None 2.15 0.288 0.0123 5.00

178 MOHA-6 Dal-Tile, Lewisport, Kentucky 1.75 None 1.66 0.0487 0.00605 3.22

179 MOHA-6 Dal-Tile, Lewisport, Kentucky 1.98 None 0.699 0.0368 0.00685 1.95

180 MOHA-6 Dal-Tile, Lewisport, Kentucky 1.98 None 0.844 0.0437 0.00685 2.16

709 87 Mutual Materials- Mica 9.60 None 5.80 0.776 0.0332 13.5

710 88 Mutual Materials- Newcastle 7.52 None 6.67 0.608 0.0260 13.6

711 68 Old Virginia- Madison Heights 8.44 None 5.10 0.682 0.0292 11.9

712 69 Old Virginia- Salem 6.77 None 4.09 0.547 0.0234 9.51

713 69 Old Virginia- Salem 4.65 None 2.81 0.376 0.0161 6.54

714 176NR Pacific Clay Products- Lake Elsinore 2.57 None 1.55 0.208 0.00889 3.61

715 176NR Pacific Clay Products- Lake Elsinore 2.57 None 1.55 0.208 0.00889 3.61

716 176NR Pacific Clay Products- Lake Elsinore 5.14 None 3.11 0.416 0.0178 7.22

727 137 Pine Hall- Madison Plant 9.54 None 5.77 0.771 0.0330 13.4

728 137 Pine Hall- Madison Plant 9.54 None 5.77 0.771 0.0330 13.4

729 137 Pine Hall- Madison Plant 13.30 DLA 0.285 0.138 0.0325 4.87

730 137 Pine Hall- Madison Plant 13.30 DLA 0.239 0.153 0.0325 4.82

731 137 Pine Hall- Madison Plant 9.60 None 3.19 0.760 0.0332 9.75

732 137 Pine Hall- Madison Plant 9.60 None 3.19 0.760 0.0332 9.75

735 159 Ragland Clay Products 3.36 None 2.03 0.272 0.0116 4.72

742 45 Richards Brick 4.62 None 2.79 0.373 0.0160 6.49

743 45 Richards Brick 4.62 None 2.79 0.373 0.0160 6.49

753 46 Statesville Brick 11.00 None 2.89 0.889 0.0380 10.1

754 46 Statesville Brick 9.35 None 5.65 0.756 0.0323 13.1

758 116 Summit- Brick Plant and Storage Yard 6.75 None 4.08 0.546 0.0233 9.49

759 186 Summitville Tiles, Inc.-Minerva Plant 1.11 None 0.671 0.0897 0.00384 1.56

760 186 Summitville Tiles, Inc.-Minerva Plant 1.24 None 0.750 0.100 0.00429 1.74

761 186 Summitville Tiles, Inc.-Minerva Plant 1.11 None 0.671 0.0897 0.00384 1.56

762 186 Summitville Tiles, Inc.-Minerva Plant 1.11 None 0.671 0.0897 0.00384 1.56
B-6

Kiln

ID

Facility

ID Facility Name

Kiln Design 

Capacity

(tph) APCD

HF 

Emissions 

(lb/hr)

HCl 

Emissions 

(lb/hr)

Cl2

Emissions 

(lb/hr)

Total HClEquivalen

t (lb/hr)b

773 124 Watsontown Brick 7.98 None 4.83 0.645 0.0276 11.2

774 124 Watsontown Brick 10.00 DIFF 0.389 0.280 0.0243 4.08

775 Whit Whitacre Greer 11.90 None 7.19 0.962 0.0412 16.7

776 Whit Whitacre Greer 6.80 None 4.11 0.550 0.0235 9.56

777 147 Yankee Hill Brick and Tile 4.90 None 2.96 0.396 0.0169 6.88

a Values in plain font are lb/hr emissions from test data. Values in bold italic underlined font were calculated by multiplying emission factors by APCD and the kiln 

design capacity.

b HCl-equivalent emissions calculated using the equation in Section IV of this memorandum.
B-7

Table B-2. Total Facility HCl-Equivalent Emissions

Facility ID Company Name Facility Name City State

Total HClEquivalent (lb/hr)

ACME-8 Acme Brick Company Acme- Elgin Plant (ELP/ENP) Elgin TX 16.3

ACME-9 Acme Brick Company Acme- Eureka Plant (EBP) Clarksville AR 24.5

ACME-12 Acme Brick Company Acme- Holly Springs Plant (HSP) Holly Springs MS 11.9

ACME-14 Acme Brick Company Acme- Kanapolis Plant (KAP) Kanopolis KS 8.12

ACME-1 Acme Brick Company Acme- Ochs Brick Plant (AOP) Springfield MN 17.6

ACME-18 Acme Brick Company Acme- Perla Plant (PEP/PWP) Malvern AR 11.7

ACME-20 Acme Brick Company Acme- Texas Clay Plant (TCP) Malakoff TX 19.9

ACME-21 Acme Brick Company Acme- Tulsa Plant (TUP) Tulsa OK 22.5

ACME-23 Acme Brick Company Acme- Wheeler Plant (WTP) Jonesboro AR 9.85

35 Acme Brick Company Jenkins- Coosaada Plant Coosaada AL 53.4

2 American Eagle Brick Co American Eagle Brick Co Sunland Park NM 4.78

BELD-1 Belden Brick Company Belden- Plant #2 Sugarcreek Sugarcreek OH 120

BELD-2 Belden Brick Company Belden- Plant 1 Strasburg Strasburg OH 4.33

BORA-1 Boral Bricks Inc. Boral- Atlanta Plant Smyrna GA 13.3

BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Augusta GA 19.5

BORA-4 Boral Bricks Inc. Boral- Bessemer Plant #5 Bessemer AL 33.7

BORA-6 Boral Bricks Inc. Boral- Gleason Plant Gleason TN 21.4

BORA-7 Boral Bricks Inc. Boral- Henderson Facility Henderson TX 13.1

BORA-14 Boral Bricks Inc. Boral- Phenix City-Plant 3 Phenix City AL 19.6

BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 50.5

181 Certainteed Corporation Certainteed Corporation- Ludowici New Lexington OH 10.9

19 Cherokee Brick & Tile Co Cherokee Brick & Tile Macon GA 33.3

34 Columbus Brick Co Columbus Brick Company Columbus MS 29.6

134 Commercial Brick Corp Commercial Brick Corp Wewoka OK 51.7

64 Continental Brick Co Continental Brick- Martinsburg Martinsburg WV 23.5

153 Elgin-Butler Brick Co Elgin Butler Plant Elgin TX 4.30

23 Endicott Clay Products Co Endicott Clay Products Fairbury NE 32.1

83 General Shale Brick, Inc Cunningham- Cleveland Co Grover NC 12.8
B-8

Facility ID Company Name Facility Name City State

Total HClEquivalent (lb/hr)

GENE-5 General Shale Brick, Inc General Shale Brick-Plant 40 Coosa GA 7.80

GENE-8 General Shale Brick, Inc General Shale Brick-Plants 35 & 36 Blue Ridge (Roanoke) VA 21.1

GENE-9 General Shale Brick, Inc General Shale Brick-Plants 6 & 28 Atkins (Marion) VA 16.9

GENE-15 General Shale Brick, Inc General Shale- Corbin-Plant 33 Woodbine KY 34.2

GENE-11 General Shale Brick, Inc General Shale- Moncure Facility Moncure NC 32.3

GLEN-1 Glen Gery Glen-Gery Corporation- Bigler Bigler PA 45.5

GLEN-2 Glen Gery Glen-Gery Corporation- Caledonia Caledonia OH 25.0

GLEN-3 Glen Gery Glen-Gery Corporation- Capitol Manassas VA 23.5

GLEN-8 Glen Gery Glen-Gery Corporation- Marseilles Marseilles IL 13.8

GLEN-5 Glen Gery Glen-Gery Corporation- Redfield Redfield IA 15.4

GLEN-10 Glen Gery Glen-Gery Corporation- York York PA 23.2

HANS2 Hanson Brick East, LLC Hanson- Athens Athens TX 13.5

HANS13 Hanson Brick East, LLC Hanson- Columbia - Plant 2 Columbia SC 31.8

HANS5 Hanson Brick East, LLC Hanson- Elgin Elgin TX 9.36

HANS7 Hanson Brick East, LLC Hanson- Mineral Wells East Mineral Wells TX 11.2

HANS11 Hanson Brick East, LLC Hanson- Roseboro Roseboro NC 29.5

HANS12 Hanson Brick East, LLC Hanson- Stanton Stanton KY 12.9

145 Hebron Brick Company Hebron Brick Plant Hebron ND 5.25

184 Ironrock Capital (formerly 

Metropolitan Ceramics, Inc.)

Ironrock Capital (formerly Metropolitan 

Ceramics, Inc.)

Canton OH 13.2

175NR Kansas Brick and Tile Co Kansas Brick and Tile Hoisington KS 8.43

104 Kasten Clay Products Co Kasten Clay Products Jackson MO 5.26

139 L.P. McNear Brick Co, Inc McNear Brickyard San Rafael CA 11.5

135 Lee Brick and Tile Co Lee Brick Sanford Facility Sanford NC 47.8

50 Marion Ceramics, Inc Marion Ceramics Pee Dee SC 4.40

42 McAvoy Brick Co McAvoy Brick Phoenixville PA 16.9

MOHA-4 Mohawk Industries Dal-Tile, Fayette, Alabama Fayette AL 10.0

MOHA-6 Mohawk Industries Dal-Tile, Lewisport, Kentucky Lewisport KY 7.33

87 Mutual Materials Co Mutual Materials- Mica Mica WA 13.5

88 Mutual Materials Co Mutual Materials- Newcastle Renton WA 13.6
B-9

Facility ID Company Name Facility Name City State

Total HClEquivalent (lb/hr)

68 Old Virginia Brick Co Old Virginia- Madison Heights Madison Heights VA 11.9

69 Old Virginia Brick Co Old Virginia- Salem Salem VA 16.1

176NR Pacific Clay Products Pacific Clay Products- Lake Elsinore Lake Elsinore CA 14.4

137 Pine Hall Brick Co, Inc Pine Hall- Madison Plant Madison NC 56.0

159 Ragland Clay Products, LLC Ragland Clay Products Ragland AL 4.72

45 Richards Brick Co Richards Brick Edwardsville IL 13.0

46 Statesville Brick Co Statesville Brick Statesville NC 23.2

116 Summit Pressed Brick and Tile Co Summit- Brick Plant and Storage Yard Pueblo CO 9.49

186 Summitville Tiles, Inc. Summitville Tiles, Inc.- Minerva Plant Minerva OH 6.42

124 Watsontown Brick Co Watsontown Brick Watsontown PA 15.3

Whit Whitacre Greer Whitacre Greer Alliance OH 26.3

147 Yankee Hill Brick and Tile Yankee Hill Brick and Tile Lincoln NE 6.88
Appendix C

Estimate of Non-Hg HAP Metals Emissions (lb/hr) by Kiln
C-1

Table C-1. Estimate of Non-Hg HAP Metals Emissions by Kiln Stack

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

507 ACME-8 Acme Brick 

Company

Acme- Elgin Plant 

(ELP/ENP)

Elgin TX 10.00 None 0.370 a 3.70 b 0.0407 c

508 ACME-8 Acme Brick 

Company

Acme- Elgin Plant 

(ELP/ENP)

Elgin TX 19.10 DIFF 0.0100 0.159 0.00271

509 ACME-9 Acme Brick 

Company

Acme- Eureka Plant 

(EBP)

Clarksville AR 3.99 None 0.370 a 1.48 b 0.0162 c

510 ACME-9 Acme Brick 

Company

Acme- Eureka Plant 

(EBP)

Clarksville AR 3.99 None 0.370 a 1.48 b 0.0162 c

511 ACME-9 Acme Brick 

Company

Acme- Eureka Plant 

(EBP)

Clarksville AR 3.99 None 0.370 a 1.48 b 0.0162 c

512 ACME-12 Acme Brick 

Company

Acme- Holly Springs 

Plant (HSP)

Holly Springs MS 8.45 None 0.370 a 3.13 b 0.0344 c

513 ACME-14 Acme Brick 

Company

Acme- Kanapolis Plant 

(KAP)

Kanopolis KS 5.78 None 0.370 a 2.14 b 0.0235 c

500 ACME-1 Acme Brick 

Company

Acme- Ochs Brick Plant 

(AOP)

Springfield MN 6.25 None 0.370 a 2.31 b 0.0254 c

501 ACME-1 Acme Brick 

Company

Acme- Ochs Brick Plant 

(AOP)

Springfield MN 6.25 None 0.370 a 2.31 b 0.0254 c

515 ACME-18 Acme Brick 

Company

Acme- Perla Plant 

(PEP/PWP)

Malvern AR 9.66 None 0.292 d 2.82 b 0.0310 c

516 ACME-18 Acme Brick 

Company

Acme- Perla Plant 

(PEP/PWP)

Malvern AR 7.86 None 0.292 1.90 0.0209 e

518 ACME-20 Acme Brick 

Company

Acme- Texas Clay Plant 

(TCP)

Malakoff TX 10.20 DLA 0.106 1.08 0.0119 e

519/520 ACME-20 Acme Brick 

Company

Acme- Texas Clay Plant 

(TCP)

Malakoff TX 10.20 None 0.370 a 3.78 b 0.0415 c

521 ACME-21 Acme Brick 

Company

Acme- Tulsa Plant (TUP) Tulsa OK 8.51 None 0.231 1.97 0.0216 e
C-2

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

522 ACME-23 Acme Brick 

Company

Acme- Wheeler Plant 

(WTP)

Jonesboro AR 7.01 None 0.370 a 2.59 b 0.0285 c

684 35 Acme Brick 

Company

Jenkins- Coosaada Plant Coosaada AL 9.50 None 0.370 a 3.52 b 0.0387 c

685 35 Acme Brick 

Company

Jenkins- Coosaada Plant Coosaada AL 9.50 None 0.370 a 3.52 b 0.0387 c

523 2 American Eagle 

Brick Co

American Eagle Brick Co Sunland Park NM 3.40 None 0.370 a 1.26 b 0.0138 c

526 BELD-1 Belden Brick 

Company

Belden- Plant #2 

Sugarcreek

Sugarcreek OH 10.65 DIFF 0.0697 0.519 0.00115

527 BELD-1 Belden Brick 

Company

Belden- Plant #3 

Sugarcreek

Sugarcreek OH 13.70 DIFF 0.0770 0.649 0.00372

528/529/

530

BELD-1 Belden Brick 

Company

Belden- Plant #6 

Sugarcreek

Sugarcreek OH 15.96 None 0.391 4.02 0.0443 e

531/532/

533

BELD-1 Belden Brick 

Company

Belden- Plant #8 

Sugarcreek

Sugarcreek OH 23.31 SD/ESP 0.135 2.75 0.0303 e

534/535 BELD-1 Belden Brick 

Company

Belden- Plant #9 

Sugarcreek

Sugarcreek OH 6.10 None 0.664 3.28 0.0361 e

536 BELD-2 Belden Brick 

Company

Belden- Plant 1 Strasburg Strasburg OH 3.08 None 0.370 a 1.14 b 0.0125 c

537/538 BORA-1 Boral Bricks Inc. Boral- Atlanta Plant Smyrna GA 29.94 DIFF 0.00868 0.204 0.00224 e

539 BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Augusta GA 11.25 None 0.282 2.63 0.0289 e

540 BORA-2 Boral Bricks Inc. Boral- Augusta Plant 6 Augusta GA 11.25 None 0.282 d 2.63 0.0289 e

545 BORA-4 Boral Bricks Inc. Boral- Bessemer Plant #5 Bessemer AL 12.00 None 0.370 a 4.44 b 0.0489 c

546 BORA-4 Boral Bricks Inc. Boral- Bessemer Plant #5 Bessemer AL 12.00 None 0.370 a 4.44 b 0.0489 c

549 BORA-6 Boral Bricks Inc. Boral- Gleason Plant Gleason TN 9.80 None 0.0196 0.116 0.00127 e

550 BORA-6 Boral Bricks Inc. Boral- Gleason Plant Gleason TN 9.80 None 0.0196 d 0.116 0.00127 e

551/552 BORA-7 Boral Bricks Inc. Boral- Henderson Facility Henderson TX 22.66 DLA 0.577 11.9 0.131 e

559 BORA-14 Boral Bricks Inc. Boral- Phenix City-Plant 3 Phenix City AL 10.00 None 0.370 a 3.70 b 0.0407 c

560 BORA-14 Boral Bricks Inc. Boral- Phenix City-Plant 3 Phenix City AL 10.00 None 0.370 a 3.70 b 0.0407 c
C-3

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

561 BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 11.20 None 0.370 a 4.15 b 0.0456 c

562 BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 11.20 None 0.370 a 4.15 b 0.0456 c

563 BORA-15 Boral Bricks Inc. Boral- Phenix City-Plant 4 Phenix City AL 13.50 None 0.370 a 5.00 b 0.0550 c

699 181 Certainteed 

Corporation

Certainteed CorporationLudowiciNew Lexington OH 7.78 None 0.370 a 2.88 b 0.0317 c

575 19 Cherokee Brick & 

Tile Co

Cherokee Brick & Tile Macon GA 5.48 None 0.370 a 2.03 b 0.0223 c

576 19 Cherokee Brick & 

Tile Co

Cherokee Brick & Tile Macon GA 5.48 None 0.370 a 2.03 b 0.0223 c

577/578 19 Cherokee Brick & 

Tile Co

Cherokee Brick & Tile Macon GA 29.48 DLA 0.141 4.63 0.0510 e

581 34 Columbus Brick 

Co

Columbus Brick 

Company

Columbus MS 7.90 None 0.370 a 2.92 b 0.0322 c

582 34 Columbus Brick 

Co

Columbus Brick 

Company

Columbus MS 7.90 None 0.370 a 2.92 b 0.0322 c

583 34 Columbus Brick 

Co

Columbus Brick 

Company

Columbus MS 18.30 DLA 0.0477 0.643 0.00708 e

584 134 Commercial Brick 

Corp

Commercial Brick Corp Wewoka OK 12.26 None 0.370 a 4.54 b 0.0499 c

585 134 Commercial Brick 

Corp

Commercial Brick Corp Wewoka OK 12.26 None 0.370 a 4.54 b 0.0499 c

586 134 Commercial Brick 

Corp

Commercial Brick Corp Wewoka OK 12.26 None 0.370 a 4.54 b 0.0499 c

587 64 Continental Brick 

Co

Continental BrickMartinsburgMartinsburg WV 8.35 None 0.370 a 3.09 b 0.0340 c

588 64 Continental Brick 

Co

Continental BrickMartinsburgMartinsburg WV 8.35 None 0.370 a 3.09 b 0.0340 c

594 153 Elgin-Butler Brick 

Co

Elgin Butler Plant Elgin TX 1.53 None 0.370 a 0.566 b 0.00623 c

595 153 Elgin-Butler Brick 

Co

Elgin Butler Plant Elgin TX 1.53 None 0.370 a 0.566 b 0.00623 c
C-4

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

596 23 Endicott Clay 

Products Co

Endicott Clay Products Fairbury NE 9.00 None 0.370 a 3.33 b 0.0366 c

597 23 Endicott Clay 

Products Co

Endicott Clay Products Fairbury NE 9.00 None 0.370 a 3.33 b 0.0366 c

598 23 Endicott Clay 

Products Co

Endicott Clay Products Fairbury NE 8.86 None 0.370 a 3.28 b 0.0361 c

590 83 General Shale 

Brick, Inc

Cunningham- Cleveland 

Co.

Grover NC 9.08 None 0.370 a 3.36 b 0.0370 c

605 GENE-5 General Shale 

Brick, Inc

General Shale Brick-Plant 

40

Coosa GA 18.75 DIFF 0.0390 d 0.655 0.00721 e

606 GENE-5 General Shale 

Brick, Inc

General Shale Brick-Plant 

40

Coosa GA 18.75 DIFF 0.0390 0.655 0.00335

612/613 GENE-8 General Shale 

Brick, Inc

General Shale BrickPlants 35 & 36Blue Ridge 

(Roanoke)

VA 20.20 DLA 0.413 6.11 0.0672 e

614 GENE-8 General Shale 

Brick, Inc

General Shale BrickPlants 35 & 36Blue Ridge 

(Roanoke)

VA 22.00 DLA 0.176 a 3.87 b 0.0426 c

615 GENE-9 General Shale 

Brick, Inc

General Shale BrickPlants 6 & 28Atkins (Marion) VA 3.68 None 0.370 a 1.36 b 0.0150 c

616 GENE-9 General Shale 

Brick, Inc

General Shale BrickPlants 6 & 28Atkins (Marion) VA 3.68 None 0.370 a 1.36 b 0.0150 c

617 GENE-9 General Shale 

Brick, Inc

General Shale BrickPlants 6 & 28Atkins (Marion) VA 15.02 DLA 0.176 a 2.64 b 0.0291 c

618 GENE-15 General Shale 

Brick, Inc

General Shale- CorbinPlant 33Woodbine KY 9.90 None 0.370 a 3.66 b 0.0403 c

619 GENE-15 General Shale 

Brick, Inc

General Shale- CorbinPlant 33Woodbine KY 14.40 None 0.370 a 5.33 b 0.0586 c

622/623 GENE-11 General Shale 

Brick, Inc

General Shale- Moncure 

Facility

Moncure NC 27.40 None 0.370 a 8.87 b 0.0976 c

624 GENE-11 General Shale 

Brick, Inc

General Shale- Moncure 

Facility

Moncure NC 20.55 DLA 0.0910 d 1.81 0.0199 e
C-5

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

625 GENE-11 General Shale 

Brick, Inc

General Shale- Moncure 

Facility

Moncure NC 20.55 DLA 0.0910 1.81 0.0199 e

635 GLEN-1 Glen Gery Glen-Gery CorporationBiglerBigler PA 16.20 None 0.370 a 6.00 b 0.0660 c

636 GLEN-1 Glen Gery Glen-Gery CorporationBiglerBigler PA 16.20 None 0.370 a 6.00 b 0.0660 c

637 GLEN-2 Glen Gery Glen-Gery CorporationCaledoniaCaledonia OH 8.89 None 0.370 a 3.29 b 0.0362 c

638 GLEN-2 Glen Gery Glen-Gery CorporationCaledoniaCaledonia OH 8.89 None 0.370 a 3.29 b 0.0362 c

639 GLEN-3 Glen Gery Glen-Gery CorporationCapitolManassas VA 17.00 None 0.370 a 6.29 b 0.0692 c

644 GLEN-8 Glen Gery Glen-Gery CorporationMarseillesMarseilles IL 15.54 DLA 0.178 2.66 0.0292 e

645 GLEN-8 Glen Gery Glen-Gery CorporationMarseillesMarseilles IL 15.96 DLA 0.262 4.14 0.0456 e

642 GLEN-5 Glen Gery Glen-Gery CorporationRedfieldRedfield IA 10.94 None 0.370 a 4.05 b 0.0445 c

648 GLEN-10 Glen Gery Glen-Gery CorporationYorkYork PA 11.24 None 0.370 a 4.16 b 0.0458 c

649 GLEN-10 Glen Gery Glen-Gery CorporationYorkYork PA 19.76 DLA 0.142 1.80 0.0198 e

650 HANS2 Hanson Brick 

East, LLC

Hanson- Athens Athens TX 9.53 None 0.250 2.48 0.0272 e

671 HANS13 Hanson Brick 

East, LLC

Hanson- Columbia - Plant 

2

Columbia SC 11.30 None 0.370 a 4.18 b 0.0460 c

672 HANS13 Hanson Brick 

East, LLC

Hanson- Columbia - Plant 

2

Columbia SC 11.30 None 0.370 a 4.18 b 0.0460 c

652 HANS5 Hanson Brick 

East, LLC

Hanson- Elgin Elgin TX 11.50 None 0.370 a 4.26 b 0.0468 c
C-6

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

653 HANS5 Hanson Brick 

East, LLC

Hanson- Elgin Elgin TX 12.20 DIFF 0.0515 0.433 0.00148

656 HANS7 Hanson Brick 

East, LLC

Hanson- Mineral Wells 

East

Mineral Wells TX 7.99 None 0.370 a 2.96 b 0.0325 c

667 HANS11 Hanson Brick 

East, LLC

Hanson- Roseboro Roseboro NC 10.50 None 0.370 a 3.89 b 0.0427 c

668 HANS11 Hanson Brick 

East, LLC

Hanson- Roseboro Roseboro NC 10.50 None 0.370 a 3.89 b 0.0427 c

669 HANS12 Hanson Brick 

East, LLC

Hanson- Stanton Stanton KY 8.00 None 0.376 2.84 0.0312 e

677 145 Hebron Brick 

Company

Hebron Brick Plant Hebron ND 9.60 None 0.370 a 3.55 b 0.0391 c

704/705/

706/707

184 Ironrock Capital 

(formerly 

Metropolitan 

Ceramics, Inc.)

Ironrock Capital (formerly 

Metropolitan Ceramics, 

Inc.)

Canton OH 13.32 None 0.967 11.5 0.127 e

689 175NR Kansas Brick and 

Tile Co

Kansas Brick and Tile Hoisington KS 6.00 None 0.370 a 2.22 b 0.0244 c

690 104 Kasten Clay 

Products Co

Kasten Clay Products Jackson MO 3.74 None 0.370 a 1.39 b 0.0152 c

703 139 L.P. McNear Brick 

Co, Inc

McNear Brickyard San Rafael CA 8.20 None 0.370 a 3.03 b 0.0334 c

693 135 Lee Brick and Tile 

Co

Lee Brick Sanford Facility Sanford NC 12.24 None 0.0128 d 0.129 0.00142 e

694 135 Lee Brick and Tile 

Co

Lee Brick Sanford Facility Sanford NC 9.64 None 0.370 a 3.57 b 0.0392 c

695 135 Lee Brick and Tile 

Co

Lee Brick Sanford Facility Sanford NC 12.67 None 0.0128 0.129 0.00142 e

696 135 Lee Brick and Tile 

Co

Lee Brick Sanford Facility Sanford NC 13.50 DLA 0.0176 0.193 0.00213 e
C-7

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

701 50 Marion Ceramics, 

Inc

Marion Ceramics Pee Dee SC 3.13 None 0.370 a 1.16 b 0.0128 c

702 42 McAvoy Brick Co McAvoy Brick Phoenixville PA 12.00 None 0.370 a 4.44 b 0.0489 c

592 MOHA-4 Mohawk 

Industries

Dal-Tile, Fayette, 

Alabama

Fayette AL 3.56 None 0.370 a 1.32 b 0.0145 c

593 MOHA-4 Mohawk 

Industries

Dal-Tile, Fayette, 

Alabama

Fayette AL 3.56 None 0.370 a 1.32 b 0.0145 c

178 MOHA-6 Mohawk 

Industries

Dal-Tile, Lewisport, 

Kentucky

Lewisport KY 1.75 None 0.243 0.508 0.00559 e

179 MOHA-6 Mohawk 

Industries

Dal-Tile, Lewisport, 

Kentucky

Lewisport KY 1.98 None 0.313 0.566 0.00623 e

180 MOHA-6 Mohawk 

Industries

Dal-Tile, Lewisport, 

Kentucky

Lewisport KY 1.98 None 0.183 0.344 0.00378 e

709 87 Mutual Materials 

Co

Mutual Materials-Mica Mica WA 9.60 None 0.370 a 3.55 b 0.0391 c

710 88 Mutual Materials 

Co

Mutual MaterialsNewcastleRenton WA 7.52 None 0.370 a 2.78 b 0.0306 c

711 68 Old Virginia Brick 

Co

Old Virginia- Madison 

Heights

Madison 

Heights

VA 8.44 None 0.370 a 3.12 b 0.0344 c

712 69 Old Virginia Brick 

Co

Old Virginia-Salem Salem VA 6.77 None 0.370 a 2.51 b 0.0276 c

713 69 Old Virginia Brick 

Co

Old Virginia-Salem Salem VA 4.65 None 0.370 a 1.72 b 0.0189 c

714 176NR Pacific Clay 

Products

Pacific Clay ProductsLake ElsinoreLake Elsinore CA 2.57 None 0.370 a 0.951 b 0.0105 c

715 176NR Pacific Clay 

Products

Pacific Clay ProductsLake ElsinoreLake Elsinore CA 2.57 None 0.370 a 0.951 b 0.0105 c

716 176NR Pacific Clay 

Products

Pacific Clay ProductsLake ElsinoreLake Elsinore CA 5.14 None 0.370 a 1.90 b 0.0209 c

727/728 137 Pine Hall Brick 

Co, Inc

Pine Hall- Madison Plant Madison NC 19.08 None 0.370 a 7.06 b 0.0777 c
C-8

Kiln ID

Facility

ID Company Name Facility Name City State

Kiln 

Design 

Capacity APCD

Average 

PM 

(lb/ton)

Average 

PM 

(lb/hr)

Average 

non-Hg 

HAP 

metals 

(lb/hr)

729/730 137 Pine Hall Brick 

Co, Inc

Pine Hall- Madison Plant Madison NC 26.60 DLA 0.158 3.93 0.0423 e

731/732 137 Pine Hall Brick 

Co, Inc

Pine Hall- Madison Plant Madison NC 19.20 None 0.370 a 7.11 b 0.0782 c

735 159 Ragland Clay 

Products, LLC

Ragland Clay Products Ragland AL 3.36 None 0.370 a 1.24 b 0.0137 c

742 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 None 0.370 a 1.71 b 0.0188 c

743 45 Richards Brick Co Richards Brick Edwardsville IL 4.62 None 0.370 a 1.71 b 0.0188 c

753 46 Statesville Brick 

Co

Statesville Brick Statesville NC 11.00 None 0.370 a 4.07 b 0.0448 c

754 46 Statesville Brick 

Co

Statesville Brick Statesville NC 9.35 None 0.370 a 3.46 b 0.0381 c

758 116 Summit Pressed 

Brick and Tile Co

Summit- Brick Plant and 

Storage Yard

Pueblo CO 6.75 None 0.370 a 2.50 b 0.0275 c

759 186 Summitville Tiles, 

Inc.

Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.11 None 0.370 a 0.411 b 0.00452 c

760 186 Summitville Tiles, 

Inc.

Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.24 None 0.370 a 0.459 b 0.00505 c

761 186 Summitville Tiles, 

Inc.

Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.11 None 0.370 a 0.411 b 0.00452 c

762 186 Summitville Tiles, 

Inc.

Summitville Tiles, Inc.-

Minerva Plant

Minerva OH 1.11 None 0.370 a 0.411 b 0.00452 c

773 124 Watsontown Brick 

Co

Watsontown Brick Watsontown PA 7.98 None 0.370 a 2.96 b 0.0325 c

774 124 Watsontown Brick 

Co

Watsontown Brick Watsontown PA 10.00 DIFF 0.0581 a 0.581 b 0.00639 c

775 Whit Whitacre Greer Whitacre Greer Alliance OH 11.90 None 0.641 5.83 0.0641 e

776 Whit Whitacre Greer Whitacre Greer Alliance OH 6.80 None 0.370 a 2.52 b 0.0277 c

777 147 Yankee Hill Brick 

and Tile

Yankee Hill Brick and Tile Lincoln NE 4.90 None 0.370 a 1.81 b 0.0199 c
C-9

a No PM or HAP metals test data available; value is emission factor based on APCD.

b No PM or HAP metals test data available; value calculated by multiplying lb/ton value and kiln capacity.

c No PM or HAP metals test data available; value calculated by multiplying lb/hr PM emissions and average percentage of PM that is metal HAP (1.1%).

d No PM test data available, assigned same lb/ton value as tested identical kiln at the same facility.

e Kiln not tested for HAP metals; value calculated by multiplying lb/hr PM emissions and average percentage of PM that is metal HAP (1.1%).