Attachment A – Current Title V Permit
Johns Manville Inc (51613)

New Jersey Department of Environmental Protection

Reason for Application

Date:2/16/2007

 Permit Being Modified

Permit Class: BOP Number:990001

Description

of Modifications:

Air permit application for capacity expansion on Line #58. There will be a series of

physical modifications to the existing equipment: melters enhancement (E17-E19), oven

zone additions (E4); cooling table modifications (E5), and an increased throughput of raw

materials.

Additionally, Line #58 equipment will be structured as two Emission Units, as follows:

U7 will combine former emission units U1, U2, U3, U4, U5, and U7; and

U8 will combine former emission units U8, U9, U10, U11, U12, U25, and U30.

Page 1 of 1
Johns Manville Inc (51613) Date: 2/16/2007

New Jersey Department of Environmental Protection

Facility Profile (General)

368,250

337,000

Feet

NAD83

Other/Unknown

Hard Copy Map

Manufacture of fiberglass insulation 3296 

State Plane Coordinates:

X-Coordinate:

Y-Coordinate:

Units:

Datum:

Source Org.:

Source Type:

County: Industry:

Location

Description:

Primary SIC:

Secondary SIC:

Camden

Mailing

Address:

Street

Address:

JOHNS MANVILLE INC

437 NORTH Grove ST

WINSLOW TOWNSHIP, NJ 08009

JOHNS MANVILLE INC

437 NORTH Grove ST

BERLIN, NJ 08009

Facility Name (AIMS): Johns Manville Inc Facility ID (AIMS): 51613

NAICS:

Page 1 of 3
Johns Manville Inc (51613) Date: 2/16/2007

New Jersey Department of Environmental Protection

Facility Profile (General)

(856) 768-7061 x 

( ) - x 

iannuccg@jm.com

Johns Manville, Inc

Gene Iannucci

Environmental Specialist

(856) 768-7070 x Johns Manville, Inc

437 North Grove Street

Berlin, NJ 08009

Organization: Org. Type:

Name:

Title:

Phone:

Fax:

Mailing

Address:

Other:

Type:

Email:

Corporation

NJ EIN: 40805401006

Contact Type: General Contact

(609) 768-7061 x 

( ) - x 

Johns Manville, Inc

Paul Czachor

Plant Manager

(609) 768-7000 x Johns Manville, Inc

437 North Grove Street

Berlin, NJ 08009

Organization: Org. Type:

Name:

Title:

Phone:

Fax:

Mailing

Address:

Other:

Type:

Email:

Corporation

NJ EIN:

Contact Type: On-Site Manager

(856) 768-7061 x 

( ) - x 

Corporation

Johns Manville, Inc

Corporation

(856) 768-7000 x Johns Manville, Inc

437 North Grove Street

Berlin, NJ 08009

Organization: Org. Type:

Name:

Title:

Phone:

Fax:

Mailing

Address:

Other:

Type:

Email:

Corporation

NJ EIN: 40805401006

Contact Type: Operator

Page 2 of 3
Johns Manville Inc (51613) Date: 2/16/2007

New Jersey Department of Environmental Protection

Facility Profile (General)

(856) 768-7061 x 

( ) - x 

Corporation

Johns Manville, Inc

Corporation

(856) 768-7000 x Johns Manville, Inc

437 North Grove Street

Berlin, NJ 08009

Organization: Org. Type:

Name:

Title:

Phone:

Fax:

Mailing

Address:

Other:

Type:

Email:

Corporation

NJ EIN: 40805401006

Contact Type: Owner (Current Primary)

(609) 768-7061 x 

( ) - x 

Johns Manville, Inc

Paul Czachor

Plant Manager

(609) 768-7000 x Johns Manville, Inc

437 North Grove Street

Berlin, NJ 08009

Organization: Org. Type:

Name:

Title:

Phone:

Fax:

Mailing

Address:

Other:

Type:

Email:

Corporation

NJ EIN:

Contact Type: Responsible Official

Page 3 of 3
2/16/2007

New Jersey Department of Environmental Protection

Facility Profile (Permitting)

Johns Manville Inc (51613) Date: 

Page 1 of 1
Johns Manville Inc (51613)

New Jersey Department of Environmental Protection

Non-Source Fugitive Emissions

FG

 NJID

Description of 

Activity Causing

Emission

Location 

Description

Reasonable Estimate of Emissions (tpy)

VOC

(Total)

NOx CO SO TSP

(Total)

PM-10 Pb H

(

FG1 Process leaks from

delivery lines/equip.

Plant General

FG2 Non-captured VOC

losses

Plant General

FG3 Raw material

unloading

Unloading

Total 9.280 2.000 2.000 2.000 5.000 2.000 0.000 

Page 1 of 1
Johns Manville Inc (51613)

New Jersey Department of Environmental Protection

Insignificant Source Emissions 

IS

 NJID

Source/Group

Description

Equipment Type Location 

Description

Estimate of Emissions (tpy

VOC

(Total)

NOx CO SO TSP PM-10 

IS1 Combustion Sources(

incluing hot rolls,heaters, burners, boilers& Misc.)

Fuel CombustionEquipment (Other)

Plant General 2.500 3.504 0.736 0.021 0.420 0.420

IS2 Cooling Towers Other Equipment Plant General 0.700 18.470 18.470IS3 Petroleum Storage

Tanks

Storage Vessel Plant General 1.990

IS4 Gasoline Storage Tank

(<2000 gallon capacity)

Storage Vessel Plant General 1.000

IS5 Evaporative losses &

Miscellaneousequipment

Other Equipment Plant General 1.000

Total 7.190 3.504 0.736 0.021 18.890 18.890 

Page 1 of 1
Equip.

NJID

Facility's 

Designation

Equipment

Description

Equipment Type Certificate

Number

Install

Date

GrandFathered L

(S

New Jersey Department of Environmental Protection

Equipment Inventory

Johns Manville Inc (51613) 

E1 Collect 1 Collector 1 Fuel Combustion PCP020002 No 3/2

Equipment (Other)

E2 Collect 2 Collector 2 Fuel Combustion PCP020003 No 3/2

Equipment (Other)

E3 Collect 3 Collector 3 Fuel Combustion PCP020004 No 3/2

Equipment (Other)

E4 Oven Oven Fuel Combustion PCP020006 No 4/1

Equipment (Other)

E5 Cooling Cooling Conveyor Manufacturing and PCP020005 No 4/1

Materials HandlingEquipment

E6 Silo 1 Silo 1 Storage Vessel PCP960006 No 5/8E7 Silo 2 Silo 2 Storage Vessel PCP960010 No 3/9E8 Silo 4 Silo 4 Storage Vessel PCP960007 No 5/8E9 Silo 5 Silo 5 Storage Vessel PCP960011 No 5/8E10 Silo 6 Silo 6 Storage Vessel PCP960008 No 5/8E11 Silo 7 Silo 7 Storage Vessel PCP960009 No 5/8E12 Silo 8 Silo 8 Storage Vessel PCP960012 No 3/9E13 Silo 9 Silo 9 Storage Vessel PCP960013 No 5/8E14 Silo 10 Silo 10 Storage Vessel PCP960014 No 5/8E15 Silo 11 Silo 11 Storage Vessel PCP960015 No 5/8E16 Silo 12 Silo 12 Storage Vessel PCP960005 No 5/8

Page 1 of 5
Equip.

NJID

Facility's 

Designation

Equipment

Description

Equipment Type Certificate

Number

Install

Date

GrandFathered L

(S

New Jersey Department of Environmental Protection

Equipment Inventory

Johns Manville Inc (51613) 

E17 Melter 1 Melter 1 Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E18 Melter 2 Melter 2 Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E19 Melter 3 Melter 3 Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E20 Glass Del 1 Glass Delivery 1 Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E21 Glass Del 2 Glass Delivery 2 Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E22 Glass Del 3 Glass Delivery 3 Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E23 HE Dust Hop HE Dust Hop Manufacturing and PCP960016 No 8/2

Materials HandlingEquipment

E24 Chk Scale Check Scale Manufacturing and PCP960017 No 9/2

Materials HandlingEquipment

E25 BlendTrans Blend Transfer Manufacturing and GEN990001 No 3/1

Materials HandlingEquipment

Page 2 of 5
Equip.

NJID

Facility's 

Designation

Equipment

Description

Equipment Type Certificate

Number

Install

Date

GrandFathered L

(S

New Jersey Department of Environmental Protection

Equipment Inventory

Johns Manville Inc (51613) 

E26 Daybin 1 Daybin 1 Manufacturing and GEN980001 No 10/

Materials HandlingEquipment

E27 Daybin 2 Daybin 2 Manufacturing and GEN980002 No 10/

Materials HandlingEquipment

E28 Daybin 3 Daybin 3 Manufacturing and GEN980003 No 10/

Materials HandlingEquipment

E29 Diesel Gen Emerg Gen Stationary Reciprocating PCP960038 No 3/2

Engine

E30 Diesel FP Fire Water Pump Stationary Reciprocating PCP960039 No 3/2

Engine

E31 Heater A Heater A Fuel Combustion PCP960033 No 11/

Equipment (Other)

E32 Heater B Heater B Fuel Combustion PCP960028 No 1/1

Equipment (Other)

E33 Heater C Heater C Fuel Combustion PCP960029 No 1/1

Equipment (Other)

E34 Heater D Heater D Fuel Combustion PCP960030 No 1/1

Equipment (Other)

E35 Heater E Heater E Fuel Combustion PCP960031 No 1/1

Equipment (Other)

E36 Heater F Heater F Fuel Combustion PCP960032 No 1/1

Equipment (Other)

E37 Blow Wool 1 Blow Wool 1 Manufacturing and PCP010001 8/22/1985 No 12/

Materials HandlingEquipment

Page 3 of 5
Equip.

NJID

Facility's 

Designation

Equipment

Description

Equipment Type Certificate

Number

Install

Date

GrandFathered L

(S

New Jersey Department of Environmental Protection

Equipment Inventory

Johns Manville Inc (51613) 

E38 Blow Wool 2 Blow Wool 2 Manufacturing and PCP010001 8/22/1985 No 12/

Materials HandlingEquipment

E39 Hot End Vac Hot End Vacuum Manufacturing and PCP960023 No 8/3

Materials HandlingEquipment

E40 Cold End Vac Cold End Vacuum Manufacturing and PCP960026 No 3/9

Materials HandlingEquipment

E42 Major Scale Major Scale Manufacturing and PCP960025 No 9/2

Materials HandlingEquipment

E43 Int Scale Int Scale Manufacturing and PCP960025 No 9/2

Materials HandlingEquipment

E44 Minor Scale Minor Scale Manufacturing and PCP960025 No 9/2

Materials HandlingEquipment

E45 BindTank1 Bind Tank1 Other Equipment PCP980004 No 2/2E46 BindTank2 BindTank2 Manufacturing and PCP980004 No 2/2

Materials HandlingEquipment

E48 Tank U Tank U Storage Vessel PCP960027 No 1/1E50 Unloading Unloading Manufacturing and NA No 

Materials HandlingEquipment

Page 4 of 5
Equip.

NJID

Facility's 

Designation

Equipment

Description

Equipment Type Certificate

Number

Install

Date

GrandFathered L

(S

New Jersey Department of Environmental Protection

Equipment Inventory

Johns Manville Inc (51613) 

E51 Refeed Syst Refeed System Manufacturing and PCP010002 5/7/1998 No 12/

Materials HandlingEquipment

E52 Recycle Syst Recycle System Manufacturing and PCP010001 No 12/

Materials HandlingEquipment

Page 5 of 5
Johns Manville Inc (51613) Da

New Jersey Department of Environmental Protection

Control Device Inventory

CD

 NJID

Facility's 

Designation

Description CD Type Install

Date

GrandFathered Last Mod. (Since 1968) 

CD1 HEAF Particulate Filter Particulate Filter (Other) No 7/31/1996CD2 HEAF Particulate Filter Particulate Filter (Other) No 7/31/1996CD3 SILO 1 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD4 SILO 2 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD5 SILO 4 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD6 SILO 5 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD7 SILO 6 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD8 SILO 7 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD9 SILO 8 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD10 SILO 9 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD11 SILO 10 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD12 SILO 11 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD13 SILO 12 Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD14 MELTER Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

CD15 MELTER Particulate Filter Particulate Filter No 5/1/1995

(Baghouse)

Page 1 of 2
Johns Manville Inc (51613) Da

New Jersey Department of Environmental Protection

Control Device Inventory

CD

 NJID

Facility's 

Designation

Description CD Type Install

Date

GrandFathered Last Mod. (Since 1968) 

CD16 CHECK Particulate Filter No 9/29/1989

SCALE

Particulate Filter(Baghouse)

CD17 BLENDTRANS Particulate Filter Particulate Filter No 3/31/1999

(Baghouse)

CD18 DAYBIN1 Particulate Filter Particulate Filter No 10/15/1998

(Baghouse)

CD19 DAYBIN2 Particulate Filter Particulate Filter No 10/15/1998

(Baghouse)

CD20 DAYBIN3 Particulate Filter Particulate Filter No 10/15/1998

(Baghouse)

CD21 BLOW WOOL Particulate Filter Particulate Filter No 12/4/2001

(Baghouse)

CD22 HOT END Particulate Filter No 6/1/1986

VAC

Particulate Filter(Baghouse)

CD23 COLD END Particulate Filter No 5/1/1988

VAC

Particulate Filter(Baghouse)

CD25 SCALE Particulate Filter Particulate Filter No 10/1/1989

(Cartridge)

CD26 WOOL Particulate Filter 5/7/1998 No 12/4/2001

RECYCLE

Particulate Filter(Baghouse)

Page 2 of 2
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Emission Points Inventory

PT

 NJID

Facility's 

Designation

Description Config. Equiv.

Diam.

(in.)

Height

(ft.)

Dist. to

Prop.

Line (ft)

Exhaust Temp. (deg. F) Exhaust V

Avg. Min. Max. Avg. Mi

PT1 Collect 1 Collection 1 Square 68 69 275 125.0 80.0 140.0 50,000.0 44PT2 Collect 2 Collection 2 Square 68 69 275 125.0 80.0 140.0 50,000.0 44PT3 Collect 3 Collection 3 Square 68 69 275 125.0 80.0 140.0 50,000.0 44PT4 Oven CD1 Oven HEAF 1 Round 36 72 290 120.0 105.0 135.0 31,000.0 25PT5 Oven CD2 Oven HEAF 2 Round 36 72 290 120.0 105.0 135.0 31,000.0 25PT6 Cooling Cooling Section Round 30 72 250 150.0 130.0 160.0 18,000.0 12PT7 Silo 1 Round 8 86 PT8 Silo 2 Round 8 86 PT9 Silo 4 Round 8 86 PT10 Silo 5 Round 8 86 PT11 Silo 6 Round 8 86 PT12 Silo 7 Round 8 86 PT13 Silo 8 Round 8 20 PT14 Silo 9 Round 8 86 PT15 Silo 10 Round 8 20 PT16 Silo 11 Round 8 60 PT17 Silo 12 Round 8 86 PT18 Melters Melters, Glass Delivery and

vacuum hopper

Round 38 115 281 125.0 110.0 135.0 37,000.0 32

PT20 Check Scale Check Scale Rectangle 76 72 300 70.0 0.0 100.0 1,400.0 1

Page 1 of 3
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Emission Points Inventory

PT

 NJID

Facility's 

Designation

Description Config. Equiv.

Diam.

(in.)

Height

(ft.)

Dist. to

Prop.

Line (ft)

Exhaust Temp. (deg. F) Exhaust V

Avg. Min. Max. Avg. Mi

PT21 Transport Transporter Round 8 60 300 70.0 0.0 100.0 1,800.0 1PT22 Daybin 1 Day Bin 1 Rectangle 25 70 290 70.0 0.0 100.0 2,000.0 PT23 Daybin 2 Day Bin 2 Round 25 70 290 70.0 0.0 100.0 2,000.0 PT24 Daybin3 Day Bin 3 Round 25 70 290 70.0 0.0 100.0 2,000.0 PT25 Diesel Gen Round 8 22 430 700.0 600.0 800.0 12,125.0 10PT26 Diesel FP Round 4 10 10 700.0 600.0 800.0 3,000.0 2PT27 Heater A Round 2 70 400 350.0 120.0 450.0 10,000.0 9PT28 Heater B Round 2 70 400 350.0 120.0 450.0 10,000.0 9PT29 Heater C Round 2 70 576 526.0 120.0 626.0 10,000.0 9PT30 Heater D Round 2 70 674 624.0 120.0 724.0 10,000.0 9PT31 Heater E Round 2 70 671 621.0 120.0 721.0 10,000.0 9PT32 Heater F Round 2 70 643 593.0 120.0 693.0 10,000.0 9PT34 HE Vac 60 75.0 PT35 CE Vac 44 70.0 PT37 Scales Major, Intermediate and Minor

Scales

Round 10 25 70 70.0 0.0 100.0 1,250.0 1

PT38 Binder Tanks Round 10 69 PT39 Tank U Round 4 22 PT41 Raw Matl Unl 10 PT48 Blow Wool 36 

Page 2 of 3
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Emission Points Inventory

PT

 NJID

Facility's 

Designation

Description Config. Equiv.

Diam.

(in.)

Height

(ft.)

Dist. to

Prop.

Line (ft)

Exhaust Temp. (deg. F) Exhaust V

Avg. Min. Max. Avg. Mi

PT67 Refeed Fiberglass Refeed System Square 56 38 350 70.0 0.0 100.0 12,000.0 10

Page 3 of 3
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 6 Storage Silo Bulk Storage Silos

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Silo 1 Receive, store and

dispense raw material

Normal - SteadyState

E6 CD3 (P) PT7 3-05-012-22 

OS2 Silo 2 Receive, store and

dispense raw material

Normal - SteadyState

E7 CD4 (P) PT8 3-05-012-22 

OS3 Silo 4 Receive, store and

dispense raw material

Normal - SteadyState

E8 CD5 (P) PT9 3-05-012-22 

OS4 Silo 5 Receive, store and

dispense raw material

Normal - SteadyState

E9 CD6 (P) PT10 3-05-012-22 

OS5 Silo 6 Receive, store and

dispense raw material

Normal - SteadyState

E10 CD7 (P) PT11 3-05-012-22 

OS6 Silo 7 Receive, store and

dispense raw material

Normal - SteadyState

E11 CD8 (P) PT12 3-05-012-22 

OS7 Silo 8 Receive, store and

dispense raw material

Normal - SteadyState

E12 CD9 (P) PT13 3-05-012-22 

OS8 Silo 9 Receive, store and

dispense raw material

Normal - SteadyState

E13 CD10 (P) PT14 3-05-012-22 

OS9 Silo 10 Receive, store and

dispense raw material

Normal - SteadyState

E14 CD11 (P) PT15 3-05-012-22 

OS10 Silo 11 Receive, store and

dispense raw material

Normal - SteadyState

E15 CD12 (P) PT16 3-05-012-22 

OS11 Silo 12 Receive, store and

dispense raw material

Normal - SteadyState

E16 CD13 (P) PT17 3-05-012-22 

Page 1 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 7 Melt - Cool Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling Conveyor

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Melter 1 Melter 1 Normal - Steady

State

E17 CD14 (P)

CD15 (P)

PT18 3-05-012-03 0.0 8,760.0

OS2 Melter 2 Melter 2 Normal - Steady

State

E18 CD14 (P)

CD15 (P)

PT18 3-05-012-03 0.0 8,760.0

OS3 Melter 3 Melter 3 Normal - Steady

State

E19 CD14 (P)

CD15 (P)

PT18 3-05-012-03 0.0 8,760.0

OS4 Delivery 1 Delivery 1 Normal - Steady

State

E20 CD14 (P)

CD15 (P)

PT18 3-05-012-99 0.0 8,760.0

OS5 Delivery 2 Delivery 2 Normal - Steady

State

E21 CD14 (P)

CD15 (P)

PT18 3-05-012-99 0.0 8,760.0

OS6 Delivery 3 Delivery 3 Normal - Steady

State

E22 CD14 (P)

CD15 (P)

PT18 3-05-012-99 0.0 8,760.0

OS7 Hopper Hopper Normal - Steady

State

E23 CD14 (P)

CD15 (P)

PT18 3-05-012-99 0.0 1,200.0

OS8 Collect 1 Module 1 Normal - Steady

State

E1 PT1 3-05-012-04 0.0 8,760.0

OS9 Collect 2 Module 2 Normal - Steady

State

E2 PT2 3-05-012-04 0.0 8,760.0

OS10 Collect 3 Module 3 Normal - Steady

State

E3 PT3 3-05-012-04 0.0 8,760.0

OS11 Oven Oven Normal - Steady

State

E4 CD1 (P) PT4 3-05-012-05 0.0 8,760.0

OS12 Oven Oven Normal - Steady

State

E4 CD2 (P) PT5 3-05-012-05 0.0 8,760.0

OS13 Cooling Cooling Normal - Steady

State

E5 PT6 3-05-012-06 0.0 8,760.0

Page 2 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 8 Raw Mat Proc Check Scale, Blend & Transfer System, Day Bins and Scales

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Check Scale Check Scale Normal - Steady

State

E24 CD16 (P) PT20 3-05-012-23 

OS2 Trans Receive, blend and

transfer raw materials

Normal - SteadyState

E25 CD17 (P) PT21 3-05-012-23 

OS3 Day Bin 1 Receive and store raw

materials

Normal - SteadyState

E26 CD18 (P) PT22 3-05-012-22 

OS4 Day Bin 2 Receive and store raw

materials

Normal - SteadyState

E27 CD19 (P) PT23 3-05-012-22 

OS5 Day Bin 3 Receive and store raw

materials

Normal - SteadyState

E28 CD20 (P) PT24 3-05-012-22 

OS6 Major Scale Major Scale Normal - Steady

State

E42 CD25 (P) PT37 3-05-012-23 

OS7 Inter. Scale Intermediate Scale Normal - Steady

State

E43 CD25 (P) PT37 3-05-012-23 

OS8 Minor Scale Minor Scale Normal - Steady

State

E44 CD25 (P) PT37 3-05-012-23 

OS10 Trim Refeed Fiberglass Refeed Normal - Steady

State

E51 CD26 (P) PT67 3-05-012-99 

Page 3 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 13 Emerg Gen Emergency Electric Generator

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Diesel Fired Diesel Engine-Powered Normal - Steady

State

E29 PT25 2-70 50.0 500.0 A 

U 14 FW Pump Fire Water Pump

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Diesel Fired Diesel Engine-Powered Normal - Steady

State

E30 PT26 2-70 50.0 500.0 A 

Page 4 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 15 Heater A Heater A

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HEATER A Building comfort heater Normal - Steady

State

E31 PT27 1-05 500.0 5,000.0 

U 16 Heater B Heater B

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HEATER B Building comfort heater Normal - Steady

State

E32 PT28 1-05 500.0 5,000.0 

Page 5 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 17 Heater C Heater C

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HEATER C Building comfort heater Normal - Steady

State

E33 PT29 1-05 500.0 5,000.0 

U 18 Heater D Heater D

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HEATER D Building comfort heater Normal - Steady

State

E34 PT30 1-05 500.0 5,000.0 

Page 6 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 19 Heater E Heater E

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HEATER E Building comfort heater Normal - Steady

State

E35 PT31 1-05 500.0 5,000.0 

U 20 Heater F Heater F

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HEATER F Building comfort heater Normal - Steady

State

E36 PT32 1-05 500.0 5,000.0 

U 21 Blow Wool Blow Wool System

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Bagger 1 Bagger 1 Normal - Steady

State

E37 CD21 (P) PT48 3-05-012-99 

OS2 Bagger 2 Bagger 2 Normal - Steady

State

E38 CD21 (P) PT48 3-05-012-99 

Page 7 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 21 Blow Wool Blow Wool System

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS3 Recycling Recycling Normal - Steady

State

E52 CD21 (P) PT48 3-05-012-99 

U 22 HE Vacuum Hot End Vacuum

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 HE Vac Housekeeping vacuum Normal - Steady

State

E39 CD22 (P) PT34 3-05-012-99 

Page 8 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 23 CE Vacuum Cold End Vacuum

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 CE Vac Housekeeping vacuum Normal - Steady

State

E40 CD23 (P) PT35 3-05-012-99 

U 26 Process Tk Process Tanks

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Tank 1 Binder Tank 1 Normal - Steady

State

E45 PT38 3-05-012-99 

OS2 Tank 2 Binder Tank 2 Normal - Steady

State

E46 PT38 3-05-012-99 

Page 9 of 10
New Jersey Department of Environmental Protection

Emission Unit/Batch Process Inventory

Johns Manville Inc (51613) 

U 27 Storage Tk U Storage Tank U

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Tank U Tank U E48 PT39 A25-20-995 U 29 Unloading Unloading System

UOS

NJID

Facility's

Designation

UOS

Description

Operation

Type

Signif.

Equip.

Control

Device(s)

Emission

Point(s) SCC(s)

Annual

Oper.

Min. HoursMax.

VOC

 Range

OS1 Unloading Receive and transfer raw

materials

Normal - SteadyState

E50 PT41 A25-30-010 

Page 10 of 10
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: FCOperating Scenario:Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Butadiene (1,3-) 0.12000000 0.12000000 tons/yr Ammonia 1.05000000 1.05000000 tons/yr Benzene 0.78800000 0.78800000 tons/yr Chromium (Hexavalent) Emissions 0.00260000 0.00260000 tons/yr CO 2.00000000 405.00000000 407.00000000 tons/yr Formaldehyde 5.93000000 5.93000000 tons/yr HAPs (Total) 0.19500000 18.45000000 18.64500000 tons/yr Methyl alcohol (Methanol) 1.45000000 1.45000000 tons/yr NOx (Total) 2.00000000 16.20000000 18.20000000 tons/yr Pb tons/yr Phenol 1.31000000 1.31000000 tons/yr PM-10 (Total) 2.00000000 137.00000000 139.00000000 tons/yr SO2 2.00000000 18.30000000 20.30000000 tons/yr Styrene 8.89000000 8.89000000 tons/yr Sulfur compounds, reduced 2.28000000 2.28000000 tons/yr TSP 5.00000000 120.00000000 125.00000000 tons/yr VOC (Total) 9.28000000 77.70000000 86.98000000 tons/yr 

Subject Item: U6 Storage SiloOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 16.06000000 16.06000000 tons/yr 

Page 1 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U6 Storage SiloOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

TSP 16.06000000 16.06000000 tons/yr 

Subject Item: U6 Storage SiloOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr 

Subject Item: U6 Storage SiloOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Page 2 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U6 Storage SiloOperating Scenario: OS3 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Subject Item: U6 Storage SiloOperating Scenario: OS4 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Page 3 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U6 Storage SiloOperating Scenario: OS5 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Subject Item: U6 Storage SiloOperating Scenario: OS6 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Page 4 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U6 Storage SiloOperating Scenario: OS7 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Subject Item: U6 Storage SiloOperating Scenario: OS8 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Page 5 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U6 Storage SiloOperating Scenario: OS9 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Subject Item: U6 Storage SiloOperating Scenario: OS10 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Page 6 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U6 Storage SiloOperating Scenario: OS11 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 50.00000000 0.50000000 0.50000000 lb/hr SO2 lb/hr TSP 50.00000000 0.50000000 0.50000000 lb/hr VOC (Total) lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Butadiene (1,3-) 0.12000000 0.12000000 tons/yr Acrylic acid D D tons/yr Ammonia 1.05000000 1.05000000 tons/yr Benzene 0.78800000 0.78800000 tons/yr Chromium (Hexavalent) Emissions 0.00260000 0.00260000 tons/yr CO 403.00000000 403.00000000 tons/yr Diethanolamine D D tons/yr Formaldehyde 5.93000000 5.93000000 tons/yr HAPs (Total) 17.00000000 17.00000000 tons/yr NOx (Total) 6.52000000 6.52000000 tons/yr 

Page 7 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Pb D D tons/yr Phenol 1.31400000 1.31400000 tons/yr PM-10 (Total) 94.60000000 94.60000000 tons/yr SO2 17.80000000 17.80000000 tons/yr Styrene 8.89000000 8.89000000 tons/yr Sulfur compounds, reduced 2.28000000 2.28000000 tons/yr TSP 78.20000000 78.20000000 tons/yr VOC (Total) 71.00000000 71.00000000 tons/yr 

Subject Item: U7 Melt - CoolOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Butadiene (1,3-) 0.01000000 0.01000000 0.01000000 lb/hr Ammonia 0.08000000 0.08000000 0.08000000 lb/hr Benzene 0.06000000 0.06000000 0.06000000 lb/hr Chromium (Hexavalent) Emissions 0.00020000 0.00020000 0.00020000 lb/hr CO 1.11000000 1.11000000 1.11000000 lb/hr Formaldehyde 0.02000000 0.02000000 0.02000000 lb/hr HAPs (Total) 0.87000000 0.87000000 0.87000000 lb/hr NOx (Total) D D 0.00000000 lb/hr Pb D D 0.00000000 lb/hr Phenol 0.10000000 0.10000000 0.10000000 lb/hr 

Page 8 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 21.00000000 0.21000000 0.21000000 lb/hr SO2 1.11000000 1.11000000 1.11000000 lb/hr Styrene 0.68000000 0.68000000 0.68000000 lb/hr Sulfur compounds, reduced 0.57000000 0.57000000 0.57000000 lb/hr TSP 21.00000000 0.21000000 0.21000000 lb/hr VOC (Total) 1.31000000 1.31000000 1.31000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Butadiene (1,3-) 0.01000000 0.01000000 0.01000000 lb/hr Ammonia 0.08000000 0.08000000 0.08000000 lb/hr Benzene 0.06000000 0.06000000 0.06000000 lb/hr Chromium (Hexavalent) Emissions 0.00020000 0.00020000 0.00020000 lb/hr CO 1.11000000 1.11000000 1.11000000 lb/hr Formaldehyde 0.02000000 0.02000000 0.02000000 lb/hr HAPs (Total) 0.87000000 0.87000000 0.87000000 lb/hr NOx (Total) D D 0.00000000 lb/hr Pb D D 0.00000000 lb/hr Phenol 0.10000000 0.10000000 0.10000000 lb/hr PM-10 (Total) 21.00000000 0.21000000 0.21000000 lb/hr SO2 1.11000000 1.11000000 1.11000000 lb/hr 

Page 9 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Styrene 0.68000000 0.68000000 0.68000000 lb/hr Sulfur compounds, reduced 0.57000000 0.57000000 0.57000000 lb/hr TSP 21.00000000 0.21000000 0.21000000 lb/hr VOC (Total) 1.31000000 1.31000000 1.31000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS3 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Butadiene (1,3-) 0.01000000 0.01000000 0.01000000 lb/hr Ammonia 0.08000000 0.08000000 0.08000000 lb/hr Benzene 0.06000000 0.06000000 0.06000000 lb/hr Chromium (Hexavalent) Emissions 0.00020000 0.00020000 0.00020000 lb/hr CO 1.11000000 1.11000000 1.11000000 lb/hr Formaldehyde 0.02000000 0.02000000 0.02000000 lb/hr HAPs (Total) 0.87000000 0.87000000 0.87000000 lb/hr NOx (Total) D D 0.00000000 lb/hr Pb D D 0.00000000 lb/hr Phenol 0.10000000 0.10000000 0.10000000 lb/hr PM-10 (Total) 21.00000000 0.21000000 0.21000000 lb/hr SO2 1.11000000 1.11000000 1.11000000 lb/hr Styrene 0.68000000 0.68000000 0.68000000 lb/hr Sulfur compounds, reduced 0.57000000 0.57000000 0.57000000 lb/hr 

Page 10 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS3 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

TSP 21.00000000 0.21000000 0.21000000 lb/hr VOC (Total) 1.31000000 1.31000000 1.31000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS4 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) D D D lb/hr TSP D D D lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS5 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 lb/hr TSP D D D lb/hr VOC (Total) lb/hr 

Page 11 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS6 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 lb/hr TSP D D D lb/hr VOC (Total) lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS7 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 lb/hr TSP D D D lb/hr VOC (Total) lb/hr 

Page 12 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS8 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Acrylic acid D D D lb/hr Ammonia D D D lb/hr CO 27.57000000 27.57000000 27.57000000 lb/hr Diethanolamine D D D lb/hr Formaldehyde 0.25000000 0.25000000 0.25000000 lb/hr HAPs (Total) 0.25000000 0.25000000 0.25000000 lb/hr NOx (Total) 0.29000000 0.29000000 0.29000000 lb/hr Pb D D D lb/hr Phenol D D D lb/hr PM-10 (Total) 5.00000000 5.00000000 5.00000000 lb/hr SO2 0.06000000 0.06000000 0.06000000 lb/hr TSP 4.24000000 4.24000000 4.24000000 lb/hr VOC (Total) 3.50000000 3.50000000 3.50000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS9 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Acrylic acid D D D lb/hr Ammonia D D D lb/hr CO 27.57000000 27.57000000 27.57000000 lb/hr Diethanolamine D D D lb/hr Formaldehyde 0.25000000 0.25000000 0.25000000 lb/hr 

Page 13 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS9 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

HAPs (Total) 0.25000000 0.25000000 0.25000000 lb/hr NOx (Total) 0.29000000 0.29000000 0.29000000 lb/hr Pb D D D lb/hr Phenol D D D lb/hr PM-10 (Total) 5.00000000 5.00000000 5.00000000 lb/hr SO2 0.06000000 0.06000000 0.06000000 lb/hr TSP 4.24000000 4.24000000 4.24000000 lb/hr VOC (Total) 3.50000000 3.50000000 3.50000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS10 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Acrylic acid D D D lb/hr Ammonia D D D lb/hr CO 27.57000000 27.57000000 27.57000000 lb/hr Diethanolamine D D D lb/hr Formaldehyde 0.25000000 0.25000000 0.25000000 lb/hr HAPs (Total) 0.25000000 0.25000000 0.25000000 lb/hr NOx (Total) 0.29000000 0.29000000 0.29000000 lb/hr Pb D D D lb/hr Phenol D D D lb/hr PM-10 (Total) 5.00000000 5.00000000 5.00000000 lb/hr 

Page 14 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS10 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

SO2 0.06000000 0.06000000 0.06000000 lb/hr TSP 4.24000000 4.24000000 4.24000000 lb/hr VOC (Total) 3.50000000 3.50000000 3.50000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS11 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Acrylic acid D D D lb/hr Ammonia D D D lb/hr CO 5.08000000 5.08000000 5.08000000 lb/hr Diethanolamine D D D lb/hr Formaldehyde 0.35000000 0.35000000 0.35000000 lb/hr HAPs (Total) 0.35000000 0.35000000 0.35000000 lb/hr NOx (Total) 0.63000000 0.63000000 0.63000000 lb/hr Pb D D D lb/hr Phenol D D D lb/hr PM-10 (Total) 7.40000000 1.85000000 1.85000000 lb/hr SO2 0.31000000 0.31000000 0.31000000 lb/hr TSP 4.00000000 1.00000000 1.00000000 lb/hr VOC (Total) 0.77000000 0.77000000 0.77000000 lb/hr 

Page 15 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS12 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Acrylic acid D D D lb/hr Ammonia D D D lb/hr CO 5.08000000 5.08000000 5.08000000 lb/hr Diethanolamine D D D lb/hr Formaldehyde 0.35000000 0.35000000 0.35000000 lb/hr HAPs (Total) 0.35000000 0.35000000 0.35000000 lb/hr NOx (Total) 0.63000000 0.63000000 0.63000000 lb/hr Pb D D D lb/hr Phenol D D D lb/hr PM-10 (Total) 7.40000000 1.85000000 1.85000000 lb/hr SO2 0.31000000 0.31000000 0.31000000 lb/hr TSP 4.00000000 1.00000000 1.00000000 lb/hr VOC (Total) 0.77000000 0.77000000 0.77000000 lb/hr 

Subject Item: U7 Melt - CoolOperating Scenario: OS13 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Acrylic acid D D D lb/hr Ammonia D D D lb/hr CO 0.88000000 0.88000000 0.88000000 lb/hr Diethanolamine D D D lb/hr Formaldehyde 0.20000000 0.20000000 0.20000000 lb/hr 

Page 16 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U7 Melt - CoolOperating Scenario: OS13 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

HAPs (Total) 0.20000000 0.20000000 0.20000000 lb/hr NOx (Total) D D D lb/hr Pb lb/hr Phenol D D D lb/hr PM-10 (Total) 3.65000000 3.65000000 3.65000000 lb/hr SO2 0.25000000 0.25000000 0.25000000 lb/hr TSP 3.51000000 3.51000000 3.51000000 lb/hr VOC (Total) 1.01000000 1.01000000 1.01000000 lb/hr 

Subject Item: U8 Raw Mat ProcOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 5.04000000 5.04000000 tons/yr TSP 5.04000000 5.04000000 tons/yr 

Subject Item: U8 Raw Mat ProcOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 20.00000000 D D lb/hr TSP 20.00000000 D D lb/hr 

Page 17 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U8 Raw Mat ProcOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 0.13000000 0.13000000 lb/hr SO2 lb/hr TSP 0.13000000 0.13000000 lb/hr VOC (Total) lb/hr 

Subject Item: U8 Raw Mat ProcOperating Scenario: OS3 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) D D lb/hr SO2 lb/hr TSP D D lb/hr VOC (Total) lb/hr 

Page 18 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U8 Raw Mat ProcOperating Scenario: OS4 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) D D lb/hr SO2 lb/hr TSP D D lb/hr VOC (Total) lb/hr 

Subject Item: U8 Raw Mat ProcOperating Scenario: OS5 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) D D lb/hr SO2 lb/hr TSP D D lb/hr VOC (Total) lb/hr 

Page 19 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U8 Raw Mat ProcOperating Scenario: OS6 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 0.13000000 0.13000000 lb/hr SO2 lb/hr TSP 0.13000000 0.13000000 lb/hr VOC (Total) lb/hr 

Subject Item: U8 Raw Mat ProcOperating Scenario: OS7 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 0.13000000 0.13000000 lb/hr SO2 lb/hr TSP 0.13000000 0.13000000 lb/hr VOC (Total) lb/hr 

Page 20 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U8 Raw Mat ProcOperating Scenario: OS8 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 0.13000000 0.13000000 lb/hr SO2 lb/hr TSP 0.13000000 0.13000000 lb/hr VOC (Total) lb/hr 

Subject Item: U8 Raw Mat ProcOperating Scenario: OS10 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 1.03000000 1.03000000 lb/hr TSP 1.03000000 1.03000000 lb/hr 

Subject Item: U13 Emerg GenOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 1.54000000 1.54000000 tons/yr HAPs (Total) D D tons/yr 

Page 21 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U13 Emerg GenOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

NOx (Total) 5.89000000 5.89000000 tons/yr PM-10 (Total) 0.14000000 0.14000000 tons/yr SO2 0.39000000 0.39000000 tons/yr TSP 0.15000000 0.15000000 tons/yr VOC (Total) 0.21000000 0.21000000 tons/yr 

Subject Item: U13 Emerg GenOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 6.16000000 6.16000000 6.16000000 lb/hr HAPs (Total) D D 0.00000000 lb/hr NOx (Total) 23.56000000 23.56000000 23.56000000 lb/hr PM-10 (Total) 0.58000000 0.58000000 0.58000000 lb/hr SO2 1.54000000 1.54000000 1.54000000 lb/hr TSP 0.58000000 0.58000000 0.58000000 lb/hr VOC (Total) 0.84000000 0.84000000 0.84000000 lb/hr 

Page 22 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U14 FW PumpOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.40000000 0.40000000 tons/yr HAPs (Total) D D tons/yr NOx (Total) 1.87000000 1.87000000 tons/yr PM-10 (Total) 0.13000000 0.13000000 tons/yr SO2 0.12000000 0.12000000 tons/yr TSP 0.13000000 0.13000000 tons/yr VOC (Total) 0.15000000 0.15000000 tons/yr 

Subject Item: U14 FW PumpOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 1.62000000 1.62000000 1.62000000 lb/hr HAPs (Total) D D D lb/hr NOx (Total) 7.50000000 7.50000000 7.50000000 lb/hr PM-10 (Total) 0.53000000 0.53000000 0.53000000 lb/hr SO2 0.49000000 0.49000000 0.49000000 lb/hr TSP 0.53000000 0.53000000 0.53000000 lb/hr VOC (Total) 0.61000000 0.61000000 0.61000000 lb/hr 

Page 23 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U15 Heater AOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.22000000 0.22000000 tons/yr NOx (Total) 0.31250000 0.31250000 tons/yr PM-10 (Total) 0.22000000 0.22000000 tons/yr SO2 0.22000000 0.22000000 tons/yr TSP 0.22000000 0.22000000 tons/yr VOC (Total) 0.22000000 0.22000000 tons/yr 

Subject Item: U15 Heater AOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D D D lb/hr HAPs (Total) D D D lb/hr NOx (Total) 0.12500000 0.12500000 0.12500000 lb/hr PM-10 (Total) D D D lb/hr SO2 D D D lb/hr TSP D D D lb/hr VOC (Total) D D D lb/hr 

Page 24 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U16 Heater BOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.22000000 0.22000000 tons/yr HAPs (Total) tons/yr NOx (Total) 0.31250000 0.31250000 tons/yr Pb tons/yr PM-10 (Total) 0.22000000 0.22000000 tons/yr SO2 0.22000000 0.22000000 tons/yr TSP 0.22000000 0.22000000 tons/yr VOC (Total) 0.22000000 0.22000000 tons/yr 

Subject Item: U16 Heater BOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D D D lb/hr HAPs (Total) D D D lb/hr NOx (Total) 0.12500000 0.12500000 0.12500000 lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 D D D lb/hr TSP D D D lb/hr VOC (Total) D D D lb/hr 

Page 25 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U17 Heater COperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.22000000 0.22000000 tons/yr HAPs (Total) tons/yr NOx (Total) 0.31250000 0.31250000 tons/yr Pb tons/yr PM-10 (Total) 0.22000000 0.22000000 tons/yr SO2 0.22000000 0.22000000 tons/yr TSP 0.22000000 0.22000000 tons/yr VOC (Total) 0.22000000 0.22000000 tons/yr 

Subject Item: U17 Heater COperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D D D lb/hr HAPs (Total) D D D lb/hr NOx (Total) 0.12500000 0.12500000 0.12500000 lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 D D D lb/hr TSP D D D lb/hr VOC (Total) D D D lb/hr 

Page 26 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U18 Heater DOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.22000000 0.22000000 tons/yr HAPs (Total) tons/yr NOx (Total) 0.31250000 0.31250000 tons/yr Pb tons/yr PM-10 (Total) 0.22000000 0.22000000 tons/yr SO2 0.22000000 0.22000000 tons/yr TSP 0.22000000 0.22000000 tons/yr VOC (Total) 0.22000000 0.22000000 tons/yr 

Subject Item: U18 Heater DOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D D D lb/hr HAPs (Total) D D D lb/hr NOx (Total) 0.12500000 0.12500000 0.12500000 lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 D D D lb/hr TSP D D D lb/hr VOC (Total) D D D lb/hr 

Page 27 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U19 Heater EOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.22000000 0.22000000 tons/yr HAPs (Total) tons/yr NOx (Total) 0.31250000 0.31250000 tons/yr Pb tons/yr PM-10 (Total) 0.22000000 0.22000000 tons/yr SO2 0.22000000 0.22000000 tons/yr TSP 0.22000000 0.22000000 tons/yr VOC (Total) 0.22000000 0.22000000 tons/yr 

Subject Item: U19 Heater EOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D D D lb/hr HAPs (Total) D D D lb/hr NOx (Total) 0.12500000 0.12500000 0.12500000 lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 D D D lb/hr TSP D D D lb/hr VOC (Total) D D D lb/hr 

Page 28 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U20 Heater FOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO 0.22000000 0.22000000 tons/yr HAPs (Total) tons/yr NOx (Total) 0.31250000 0.31250000 tons/yr Pb tons/yr PM-10 (Total) 0.22000000 0.22000000 tons/yr SO2 0.22000000 0.22000000 tons/yr TSP 0.22000000 0.22000000 tons/yr VOC (Total) 0.22000000 0.22000000 tons/yr 

Subject Item: U20 Heater FOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D D D lb/hr HAPs (Total) D D D lb/hr NOx (Total) 0.12500000 0.12500000 0.12500000 lb/hr Pb lb/hr PM-10 (Total) D D D lb/hr SO2 D D D lb/hr TSP D D D lb/hr VOC (Total) D D D lb/hr 

Page 29 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U21 Blow WoolOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Ammonia D D D tons/yr PM-10 (Total) 964.00000000 9.64000000 9.64000000 tons/yr TSP 964.00000000 9.64000000 9.64000000 tons/yr 

Subject Item: U21 Blow WoolOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Ammonia D D D lb/hr PM-10 (Total) 190.00000000 1.90000000 1.90000000 lb/hr TSP 190.00000000 1.90000000 1.90000000 lb/hr 

Subject Item: U21 Blow WoolOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Ammonia D D D lb/hr CO lb/hr HAPs (Total) lb/hr NOx (Total) lb/hr Pb lb/hr PM-10 (Total) 190.00000000 1.90000000 1.90000000 lb/hr 

Page 30 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U21 Blow WoolOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

SO2 lb/hr TSP 190.00000000 1.90000000 1.90000000 lb/hr VOC (Total) lb/hr 

Subject Item: U21 Blow WoolOperating Scenario: OS3 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Ammonia D D D lb/hr PM-10 (Total) 220.00000000 2.20000000 2.20000000 lb/hr TSP 220.00000000 2.20000000 2.20000000 lb/hr 

Subject Item: U22 HE VacuumOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 0.44000000 0.44000000 tons/yr TSP 0.44000000 0.44000000 tons/yr 

Page 31 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U22 HE VacuumOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 10.00000000 0.10000000 0.10000000 lb/hr TSP 10.00000000 0.10000000 0.10000000 lb/hr 

Subject Item: U23 CE VacuumOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 10.51000000 10.51000000 tons/yr TSP 10.51000000 10.51000000 tons/yr 

Subject Item: U23 CE VacuumOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 260.00000000 2.60000000 2.60000000 lb/hr TSP 260.00000000 2.60000000 2.60000000 lb/hr 

Page 32 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U26 Process TkOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Formaldehyde 0.00000000 tons/yr HAPs (Total) 1.45000000 1.45000000 tons/yr Methyl alcohol (Methanol) 1.45000000 1.45000000 tons/yr Phenol 0.00000000 tons/yr VOC (Total) 5.52000000 5.52000000 tons/yr 

Subject Item: U26 Process TkOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

Formaldehyde 0.00000000 lb/hr HAPs (Total) 0.16500000 0.16500000 lb/hr Methyl alcohol (Methanol) 0.16500000 0.16500000 lb/hr Phenol 0.00000000 lb/hr VOC (Total) 0.63000000 0.63000000 lb/hr 

Subject Item: U26 Process TkOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO lb/hr Formaldehyde 0.00000000 lb/hr 

Page 33 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U26 Process TkOperating Scenario: OS2 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

HAPs (Total) 0.16500000 0.16500000 lb/hr Methyl alcohol (Methanol) 0.16500000 0.16500000 lb/hr NOx (Total) lb/hr Pb lb/hr Phenol 0.00000000 lb/hr PM-10 (Total) lb/hr SO2 lb/hr TSP lb/hr VOC (Total) 0.63000000 0.63000000 lb/hr 

Subject Item: U27 Storage Tk UOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D 0.00000000 tons/yr SO2 D 0.00000000 tons/yr TSP D 0.00000000 tons/yr VOC (Total) 0.77800000 0.77800000 tons/yr 

Page 34 of 35
Johns Manville Inc (51613) 

New Jersey Department of Environmental Protection

Potential to Emit

Subject Item: U27 Storage Tk UOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

CO D 0.00000000 lb/hr SO2 D 0.00000000 lb/hr TSP D 0.00000000 lb/hr VOC (Total) 0.17800000 0.17800000 lb/hr 

Subject Item: U29 UnloadingOperating Scenario: OS0 SummaryStep:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) 0.22000000 0.22000000 tons/yr TSP 0.26000000 0.26000000 tons/yr 

Subject Item: U29 UnloadingOperating Scenario: OS1 Step:

Air Contaminant Category

 (HAPS)

Fugitive

 Emissions

 Emissions 

Before Controls

Emissions 

 After Controls

Total

Emissions

Units

PM-10 (Total) D D D lb/hr TSP 6.00000000 0.06000000 0.06000000 lb/hr 

Page 35 of 35
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Subject Item: FC

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 General Provisions: Defines numerous terms None. None.

used in N.J.A.C. 7:27. Specifies proceduresfor making confidentiality claims, certifyingapplications, reports, and other documentsto the Department, and requestingadjudicatory hearings and stays of theeffective date of departmental decisions.Also, provides provisions regardingapplicability, severability, and liberalconstruction of N.J.A.C. 7:27. [N.J.A.C.7:27- 1]

None.

2 None. Obtain an 

occurrence [N.J.A.C. 

Control and Prohibition of Open Burning:Prohibits any person from open burning ofrubbish, garbage, trade waste, buildings,structures, leaves, other plant life andsalvage. Open burning of infested plant lifeor dangerous material may only beperformed with a permit from theDepartment. [N.J.A.C. 7:27- 2]

None.

3 Prohibition of Air Pollution: None. None.

Notwithstanding compliance with othersubchapters of N.J.A.C. 7:27, no personshall suffer, allow, or permit to be emittedinto the outdoor atmosphere substances inquantities that result in air pollution asdefined at N.J.A.C. 7:27-5.1. Applicable toall facilities located in New Jersey.[N.J.A.C. 7:27- 5]

None.

4 None. Comply w

occurrence the Governwarning, oput the Stathe permitapplicable N.J.A.C. 7complied wpollution a[N.J.A.C. 

Prevention and Control of Air PollutionControl Emergencies: Requires that writtenStandby Plans, consistent with goodindustrial practice and safe operatingprocedures, be prepared for reducing theemission of air contaminants during periodsof an air pollution alert, warning, oremergency. Any person responsible for theoperation of a source of air contaminationnot set forth in Table 1 of N.J.A.C. 7:27-12is not required to prepare such a plan unlessrequested by the Department in writing.[N.J.A.C. 7:27-12]

None.

Page 1 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

5 Other: When applying for minor/significant

modification, demonstrate compliance withthis applicable requirement which may callfor specific monitoring and/orrecordkeeping activities. [N.J.A.C. 7:27-18].

Comply woccurrence administraapplying fto N.J.A.Cmodificati7:27-22.24

Emission Offsets Rules. [N.J.A.C. 7:27-18] Other: When applying for minor/significant

modification, demonstrate compliance withthis applicable requirement which may callfor specific monitoring and/orrecordkeeping activities. [N.J.A.C. 7:27-18].

6 Other: The emission statement and all

supporting records shall be maintained onthe operating premises for a period of five(5) years from the due date of each emissionstatement. [N.J.A.C. 7:27-21].

Submit an Annually 15 or by anot later th[N.J.A.C. 

Emissions Statements: Submit an annualemission statement (if required)electronically to the NJDEP by May 15 ofeach year (or by mutually agreed upon date,but no later than June 15 of each year).[N.J.A.C. 7:27-21]

Other: The emission statement will be basedon monitoring, recording and recordkeepingof actual emissions, capture and controlefficiencies, process rate and operating datafor source operations with the potential toemit certain air contaminants. [N.J.A.C.7:27-21].

7 None. Submit an 

Annually tforms provdays after during whannual comperiod wilDecember DepartmenDepartmenhttp://wwwcomplianc [N.J.A.C

Compliance Certification: Submit annualcompliance certification for each applicablerequirement, pursuant to N.J.A.C.7:27-22.19(f), within 60 days after the endof each calendar year during which thispermit was in effect. [N.J.A.C. 7:27-22]

None.

8 Prevention of Air Pollution from None. None.

Architectural Coatings and ConsumerProducts. [N.J.A.C. 7:27-23]

None.

9 Other: See N.J.A.C. 7:27-31. [N.J.A.C.

7:27-31].

Comply woccurrence 

For equipment subject to NOx BudgetProgram, comply with N.J.A.C. 7:27-31.[N.J.A.C. 7:27-31]

Other: See N.J.A.C. 7:27-31. [N.J.A.C.7:27-31].

10 Other: Maintain a copy of all information

submitted to the Department. [N.J.S.A.26:2C-19(e)].

Notify by A person wcontaminawhich poshealth, wemight reascomplaintDepartmenmade by cHotline at 26:2C-19(

Any operation of equipment which maycause off-property effects, including odors,shall be reported to the Department to theextent required by the Air Pollution ControlAct, N.J.S.A. 26:2C-19(e). [N.J.S.A.26:2C-19(e)]

Other: Observation of plant operations.[N.J.S.A. 26:2C-19(e)].

Page 2 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

11 Other: When applying for minor/significant

modification, demonstrate compliance withthis applicable requirement which may callfor specific monitoring and/orrecordkeeping activities. [40 CFR 52.21].

Comply woccurrence permittee complete asignificant N.J.A.C. 7

Prevention of Significant Deterioration(PSD). [40 CFR 52.21]

Other: When applying for minor/significantmodification, demonstrate compliance withthis applicable requirement which may callfor specific monitoring and/orrecordkeeping activities. [40 CFR 52.21].

12 Other: Comply with 40 CFR 61.145 and

61.150 when conducting any renovation ordemolition activities at the facility. [40 CFR61].

Comply woccurrence comply wwhen conddemolition 61]

National Emission Standards for HazardousAir Pollutants (NESHAPS) for Asbestos. [40 CFR 61]

Other: Comply with 40 CFR 61.145 and61.150 when conducting any renovation ordemolition activities at the facility. [40 CFR61].

13 Other: Comply with 40 CFR 82 Subparts A,

B, E, F, and G. [40 CFR 82].

Comply woccurrence comply wF, and G. 

Protection of Stratospheric Ozone:1) If thepermittee manufactures, transforms,destroys, imports, or exports a Class I orClass II substance, the permittee is subjectto all the requirements as specified at 40CFR 82, Subpart A; 2) If the permitteeperforms a service on motor "fleet" vehicleswhen this service involves an ozonedepleting substance refrigerant (or regulatedsubstance) in the motor vehicle airconditioner (MVAC), the permittee issubject to all the applicable requirements asspecified at 40 CFR 82, Subpart B. 3) Thepermittee shall comply with the standardsfor labeling of products containing ormanufactured with ozone depletingsubstances pursuant to 40 CFR 82, SubpartE. 4). The permittee shall comply with thestandards for recycling and emissionreductions of Class I and Class IIrefrigerants or a regulated substitutesubstance during the service, maintenance,repair, and disposal of appliances pursuantto 40 CFR 82, Subpart F, except as providedfor motor vehicle air conditioners (MVACs)in Subpart B. 5) The permittee shall beallowed to switch from any ozone depletingsubstance to any alternative that is listed inthe Significant New Alternative Program(SNAP) promulgated pursuant to 40 CFR82, Subpart G. [40 CFR 82]

Other: Comply with 40 CFR 82 Subparts A,B, E, F, and G. [40 CFR 82].

Page 3 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

14 Other: The permittee shall maintain

deviation reports for a period of five yearsfrom the date each report is submitted to theDepartment. [N.J.A.C. 7:27-22.19(a)].

Submit a rschedule. specified tthe operatJanuary 1 submitted year, and fshall be sufollowing submitted Office and N.J.A.C. 7official. Fcan be fouat the follohttp://wwwcomplianc [N.J.A.C. 

Deviation Report: In accordance withN.J.A.C. 7:27-22.19(c) and 22.19(d)3, thepermittee shall submit to the Department, onforms provided by the Department, acertified six-month deviation report relatingto testing and monitoring required by theoperating permit, not including informationfor stack emissions testing or continuousemissions monitoring which have otherreporting schedules specified in the permit(normally, stack test report is submittedwithin 45 days of test completion andcontinuous monitor reporting is donequarterly). Pursuant to N.J.A.C.7:27-22.19(e), the six-month report mustaddress other specified monitoring,including continuous and periodicmonitoring requirements found in column 2and 3, entitled "Monitoring Requirement"and "Recordkeeping Requirement,"respectively, of the Facility SpecificRequirements section of this permit. Thesesix-month reports shall clearly identify alldeviations from operating permitrequirements, the probable cause of suchdeviations, and any corrective actions orpreventive measures taken. If no deviationsoccurred, the report should say so. Any"None" listed in the Submittal/ActionRequirement in the Operating Permit is notintended to override the six-month deviationreport. [N.J.A.C. 7.27-22.19(d)3, N.J.A.C.7.27-22.19(e), and [N.J.A.C. 7:27-22.19(c)]

None.

Page 4 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Subject Item: IS1 Combustion Sources( incluing hot rolls, heaters, burners, boilers & Misc.)

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Opacity: No visible emissions except for None. None.

emissions exclusive of condensed watervapor, for a period of not longer than 3minutes in any consecutive 30-minuteperiod. [N.J.A.C. 7:27-3.2(a)] & [N.J.A.C.7:27- 3.2(c)]

None.

2 Particulate emission limit from the None. None.

combustion of fuel based on rated heat inputof source. Particulate Emissions <= 0.5lb/hr. [N.J.A.C. 7:27- 4.2(a)]

None.

3 Sulfur Content in Fuel <= 0.2 weight %. If Other.[N.J.A.C. 7:27- 9.2(a)]. None.

the tank contents are Diesel or Kerosenefuel for use in Gloucester County NewJersey (Zone 3), the maximum allowablesulfur content is 0.2 percent by weight.[N.J.A.C. 7:27- 9.2(a)]

Other: Sulfur content in fuel oil.[N.J.A.C. 7:27-22.16(o)].

4 Recordkeeping by invoices / bills of lading

per delivery. [N.J.A.C. 7:27-22.16(o)]

Fuel type limited to natural gas, propane or None.No. 2 fuel oil only. [N.J.A.C. 7:27-22.16(a)]

None.

Page 5 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Subject Item: IS2 Cooling Towers

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 The concentration of VOC in the water shall None. None.

be less than 3,500 parts per billion byweight (See significant source definition,item 14 of N.J.A.C. 7:27-22.1.) [N.J.A.C.7:27-22.16(a)]

None.

Page 6 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Subject Item: IS3 Petroleum Storage Tanks

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Sulfur Content in Fuel: Recordkeeping by

invoices / bills of lading per delivery.[N.J.A.C. 7:27-22.16(o)]

Sulfur Content in Fuel <= 0.2 weight %. If None.the tank contents are Diesel or Kerosenefuel for use in Gloucester County NewJersey (Zone 3), the maximum allowablesulfur content is 0.2 percent by weight.[N.J.A.C. 7:27- 9.2(a)]

Other: Sulfur content in fuel oil.[N.J.A.C. 7:27-22.16(o)].

2 The operating temperature shall not be None. None.

greater than 350 degrees F. [N.J.A.C.7:27-22.1]

None.

3 The vapor pressure of the liquid, excluding None. None.

the vapor pressure of water, shall be lessthan 0.02 psia at the liquid's actualtemperature or at 70 degrees F, whichever ishigher. [N.J.A.C. 7:27-22.1]

None.

4 The tank or vessel shall have no visible None. None.

emissions, exclusive of water vapor, to theoutdoor atmosphere. [N.J.A.C. 7:27-22.1]

None.

5 The tank or vessel shall not emit any air None. None.

contaminants which may cause an odordetectable outside the property boundariesof the facility. [N.J.A.C. 7:27-22.1]

None.

6 The tank or vessel shall not be subject to None. None.

any NESHAPS, MACT, or NSPS airpollution control standards, excluding theNSPS requirements to maintain a record ofthe contents of the tank or vessel, the periodof storage of these contents, and themaximum true vapor pressure of the liquidstored. [N.J.A.C. 7:27-22.1]

None.

7 The tank's or vessel's potential to emit each None. None.

TXS and each HAP does not exceed the deminimus reporting thresholds as specified inN.J.A.C. 7:27-22, Appendix. [N.J.A.C.7:27-22.1]

None.

8 The percentage by weight of all HAPs None. None.

collectively in the raw material stored in thetank, or mixed or blended in the vessel, isless than 1.0 percent. [N.J.A.C. 7:27-22.1]

None.

Page 7 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Subject Item: IS4 Gasoline Storage Tank (<2000 gallon capacity)

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Other: Retain records of construction in

file.[N.J.A.C. 7:27-22.16(a)].

VOC (Total): In order to be classified as an None.insignificant source, the storage tankcapacity shall not exceed 2000 gallons.[N.J.A.C 7:27-16.2(b)(1)] & [N.J.A.C.7:27-22.16(a)]

VOC (Total): Monitored by documentationof construction once initially. [N.J.A.C.7:27-22.16(a)]

2 Other: Retain records of gasoline transfer in

file.[N.J.A.C. 7:27-22.16(a)].

VOC (Total): In order to be classified as an None.insignificant source, the transfer of gasolineinto vehicular tanks or portable containers inany calendar month shall not exceed 10,000gallons. [N.J.A.C 7:27-16.3(f)(1)(iv)] &[N.J.A.C. 7:27-22.16(a)]

VOC (Total): Monitored by review of fueldelivery records each month duringoperation. [N.J.A.C. 7:27-22.16(a)]

3 Recordkeeping by manual logging of

parameter annually. The permittee shallrecord the annual combined total throughputof all material stored in the tank. [N.J.A.C.7:27-22.16(a)]

The permittee shall maintain records of tank None.contents and throughput. [N.J.A.C.7:27-22.16(a)]

None.

4 Vapor Pressure: Recordkeeping by manual

logging of parameter once initially. Thepermittee shall record the vapor pressure ofall materials stored in the tank. [N.J.A.C.7:27-22.16(a)]

Vapor Pressure <= 13 psia @ 70 degrees F. None.[N.J.A.C. 7:27-22.16(a)]

None.

Page 8 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U6 Bulk Storage SilosOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Combined annual emission limit from the None. None.

preconstruction permits (11 silos). TSP <=16.06 tons/yr. [N.J.A.C. 7:27-22.16(e)]

None.

2 Annual emission limit from the operating None. None.

permit application. PM-10 (Total) <= 16.06tons/yr. [N.J.A.C. 7:27-22.16(a)]

None.

3 Maximum emission rate from each silo None. None.

(from preconstruction permit.) TSP <= 0.5lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

4 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 0.5lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

5 Particulate Emissions: All particulate None. None.

emissions from this emission unit shall beexhausted through dust collectors (CD3-13).[N.J.A.C. 7:27-22.16(e)]

None.

6 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency, basedon an instantaneous determination , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

7 Pressure Drop Across the Baghouse >= 0.5 None. None.

inches w.c.. Compliance shall be assured bymonthly maintenance checks above.[N.J.A.C. 7:27-22.16(a)]

None.

OS Summary

Page 9 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop: Recordkeeping by strip

chart, data acquisition (DAS) system, orother method approved by BTS once percalendar day during operation or manuallogging in a permanently bound logbook.[N.J.A.C. 7:27-22.16(e)]

Pressure Drop <= -0.4 inches w.c.. None.[N.J.A.C. 7:27-22.16(a)]

Pressure Drop: Monitored by pressure dropInstrument continuously. [N.J.A.C.7:27-22.16(e)]

CD1 Particulate Filter

Page 10 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop: Recordkeeping by strip

chart, data acquisition (DAS) system, orother method approved by BTS once percalendar day during operation or manuallogging in a permanently bound logbook.[N.J.A.C. 7:27-22.16(e)]

Pressure Drop <= -0.4 inches w.c.. None.[N.J.A.C. 7:27-22.16(a)]

Pressure Drop: Monitored by pressure dropInstrument continuously. [N.J.A.C.7:27-22.16(e)]

CD2 Particulate Filter

Page 11 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse:

Recordkeeping by strip chart, round chart ordata acquisition (DAS) system / electronicdata storage daily or manual logging in apermanently bound logbook. [N.J.A.C.7:27-22.16(e)]

Pressure Drop Across the Baghouse >= 1 None.inches w.c.. [N.J.A.C. 7:27-22.16(e)]

Pressure Drop Across the Baghouse:Monitored by pressure drop Instrumentdaily, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(e)]

CD14 Particulate Filter

Page 12 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse:

Recordkeeping by strip chart, round chart ordata acquisition (DAS) system / electronicdata storage daily or manual logging in apermanently bound logbook. [N.J.A.C.7:27-22.16(e)]

Pressure Drop Across the Baghouse >= 1 None.inches w.c.. [N.J.A.C. 7:27-22.16(e)]

Pressure Drop Across the Baghouse:Monitored by pressure drop Instrumentdaily, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(e)]

CD15 Particulate Filter

Page 13 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Opacity: Recordkeeping by manual logging

of parameter upon occurrence of event.[N.J.A.C. 7:27-22.16(o)]

Opacity <= 20 %. The owner or operator None.shall not use this emission unit in a mannerwhich will cause visible emissions greaterthan 20 percent opacity, exclusive ofcondensed water vapor, for a period longerthan three minutes in any consecutive30-minute period. [N.J.A.C. 7:27-6.2(d)]and. [N.J.A.C. 7:27- 6.2(e)]

Opacity: Monitored by visual determinationonce every 2 weeks, based on aninstantaneous determination , if theequipment is used for more than 2continuous hours during a two-week period.[N.J.A.C. 7:27-22.16(o)]

2 VOC (Total) <= 71 tons/yr based on 8760 None. None.

hours of operation. [N.J.A.C. 7:27-22.16(a)]

None.

3 NOx (Total) <= 6.51 tons/yr based on 8760 None. None.

hours of operation. [N.J.A.C. 7:27-22.16(a)]

None.

4 CO <= 403 tons/yr based on 8760 hours of None. None.

operation. [N.J.A.C. 7:27-22.16(a)]

None.

5 SO2 <= 17.8 tons/yr based on 8760 hours of None. None.

operation. [N.J.A.C. 7:27-22.16(a)]

None.

6 TSP <= 78.2 tons/yr based on 8760 hours of None. None.

operation. [N.J.A.C. 7:27-22.16(a)]

None.

7 PM-10 (Total) <= 94.6 tons/yr based on None. None.

8760 hours of operation. [N.J.A.C.7:27-22.16(a)]

None.

8 Total HAPs: Recordkeeping by manual

logging of parameter annually. [N.J.A.C.7:27-22.16(e)]

Total HAPs <= 17 tons/yr based on 8760 None.hours of operation. [N.J.A.C. 7:27-22.16(a)]

Total HAPs: Monitored by calculationsannually. [N.J.A.C. 7:27-22.16(e)]

9 Benzene <= 0.788 tons/yr based on 8760 None. None.

hours of operation. [N.J.A.C. 7:27-22.16(e)]

None.

10 Butadiene (1,3-) <= 0.12 tons/yr based on None. None.

8760 hours of operation. [N.J.A.C.7:27-22.16(e)]

None.

11 Chromium (Hexavalent) Emissions <= None. None.

0.0026 tons/yr based on 8760 hours ofoperation. [N.J.A.C. 7:27-22.16(e)]

None.

12 Formaldehyde <= 5.93 tons/yr based on None. None.

8760 hours of operation. [N.J.A.C.7:27-22.16(e)]

None.

OS Summary

Page 14 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

13 Lead compounds: Annual emission of lead None. None.

shall remain below reporting thresholds (inaccordance with operating permitapplication.) [N.J.A.C. 7:27-22.16(a)]

None.

14 Phenol <= 1.31 tons/yr based on 8760 hours None. None.

of operation. [N.J.A.C. 7:27-22.16(e)]

None.

15 Styrene <= 8.89 tons/yr based on 8760 None. None.

hours of operation. [N.J.A.C. 7:27-22.16(e)]

None.

16 This rotary spin fiberglass manufacturing None. None.

line is not subject to the provisions of 40CFR 63 Subpart NNN. The facility shallnot produce a bonded building insulationproduct using phenolic binders. (Refer toUS EPA's letter dated October 21, 2002filed in Inspection Report SCI010001.) [40CFR 63.1381]

None.

17 The rotary spin wool fiberglass insulation None. None.

manufacturing line is subject to theprovisions of 40 CFR 60 Subpart PPP.Permittee shall comply with all applicablerequirements of 40 CFR 60 Subpart A andSubpart PPP. [40 CFR 60]

None.

18 None. Submit a s

from the dDepartmen[N.J.A.C. 

The permittee shall submit a stack testprotocol to the Department for review andapproval. The stack test shall be conductedfor the following air pollutantsVOC (lb/hr), CO (lb/hr), and SO2 (lb/hr) forMelters E17-E19 for the following operatingscenarios OS1-OS3. The melters should beoperated simulteneously;VOC (lb/hr), NOx (lb/hr), CO (lb/hr), TSP(lb/hr), and PM-10 (lb/hr) for CollectorsE1-E3 for the following operating scenariosOS8-OS10;NOx (lb/hr), CO (lb/hr), and PM-10 (lb/hr)for Oven E4 for operating scenario OS11;andTSP (lb/hr) and PM-10 (lb/hr) for CoolingConveyor E5 for operating scenario OS13.[N.J.A.C. 7:27-22.16(a)]

None.

Page 15 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

19 None. Conduct a 

the date of days of prshall contaServices amutually a7:27-22.18

The permittee shall conduct a stack testusing a protocol approved by theDepartment. [N.J.A.C. 7:27-22.16(a)]

None.

20 None. Submit a s

from the dDepartmenpermittee stack test nof testing. by a New engineer o[N.J.A.C. test results operating least 12 mOperating 7:27-22.22

The permittee shall submit the results of anyrequired stack test to the Department forreview and approval. [N.J.A.C.7:27-22.16(a)]

None.

Page 16 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 SO2 <= 2,000 Parts per Million by volume None. None.

at standard conditions. Maximum emissionlimit from PT18. [N.J.A.C. 7:27- 7.2(b)1]

None.

3 SO2 <= 150 lb/hr discharged through PT18 None. None.

into the outdoor atmosphere in any60-minute period. At any instant themaximum rate of emission expressed inpounds per hour shall not exceed twice theallowable emission. [N.J.A.C. 7:27- 7.2(b)2]

None.

4 VOC (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

VOC (Total) <= 1.31 lb/hr. [N.J.A.C.7:27-22.16(a)]

VOC (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

SO2 <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)] SO2: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

7 TSP <= 0.21 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.8 PM-10 (Total) <= 0.21 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

9 Benzene <= 0.06 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

10 Butadiene (1,3-) <= 0.01 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

11 Chromium (Hexavalent) Emissions <= None. None.

0.0002 lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

12 Formaldehyde <= 0.02 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

13 Phenol <= 0.1 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

OS1 Melter 1

Page 17 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

14 Styrene <= 0.68 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

15 Input Batch Material (Including Cullet):

Recordkeeping by production records onceper calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Input Batch Material (Including Cullet): None.Daily average material input rate to the threemelters shall not exceed the amount shownin the confidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(e)]

Input Batch Material (Including Cullet):Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

16 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of externally obtained cullet to None.the three melters shall not be more than theamount shown in the confidential version ofthis Operating Permit. [N.J.A.C.7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

17 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of wet scrap refeed to the three None.melters shall not be more than the amountshown in the confidential version of thisOperating Permit. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

18 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of odor-reducing oxidizing agents None.to the three melters shall be up to theamount shown in the confidential version ofthis Operating Permit. [N.J.A.C.7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

Page 18 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 SO2 <= 2,000 Parts per Million by volume None. None.

at standard conditions. Maximum emissionlimit from PT18. [N.J.A.C. 7:27- 7.2(b)1]

None.

3 SO2 <= 150 lb/hr discharged through PT18 None. None.

into the outdoor atmosphere in any60-minute period. At any instant themaximum rate of emission expressed inpounds per hour shall not exceed twice theallowable emission. [N.J.A.C. 7:27- 7.2(b)2]

None.

4 VOC (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

VOC (Total) <= 1.31 lb/hr. [N.J.A.C.7:27-22.16(a)]

VOC (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

SO2 <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)] SO2: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

7 TSP <= 0.21 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.8 PM-10 (Total) <= 0.21 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

9 Benzene <= 0.06 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

10 Butadiene (1,3-) <= 0.01 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

11 Chromium (Hexavalent) Emissions <= None. None.

0.0002 lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

12 Formaldehyde <= 0.02 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

13 Phenol <= 0.1 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

OS2 Melter 2

Page 19 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

14 Styrene <= 0.68 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

15 Input Batch Material (Including Cullet):

Recordkeeping by production records onceper calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Input Batch Material (Including Cullet): None.Daily average material input rate to the threemelters shall not exceed the amount shownin the confidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(e)]

Input Batch Material (Including Cullet):Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

16 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of externally obtained cullet to None.the three melters shall not be more than theamount shown in the confidential version ofthis Operating Permit. [N.J.A.C.7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

17 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of wet scrap refeed to the three None.melters shall not be more than the amountshown in the confidential version of thisOperating Permit. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

18 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of odor-reducing oxidizing agents None.to the three melters shall be up to theamount shown in the confidential version ofthis Operating Permit. [N.J.A.C.7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

Page 20 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 SO2 <= 2,000 Parts per Million by volume None. None.

at standard conditions. Maximum emissionlimit from PT18. [N.J.A.C. 7:27- 7.2(b)1]

None.

3 SO2 <= 150 lb/hr discharged through PT18 None. None.

into the outdoor atmosphere in any60-minute period. At any instant themaximum rate of emission expressed inpounds per hour shall not exceed twice theallowable emission. [N.J.A.C. 7:27- 7.2(b)2]

None.

4 VOC (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

VOC (Total) <= 1.31 lb/hr. [N.J.A.C.7:27-22.16(a)]

VOC (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

SO2 <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)] SO2: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

7 TSP <= 0.21 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.8 PM-10 (Total) <= 0.21 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

9 Benzene <= 0.06 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

10 Butadiene (1,3-) <= 0.01 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

11 Chromium (Hexavalent) Emissions <= None. None.

0.0002 lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

12 Formaldehyde <= 0.02 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

13 Phenol <= 0.1 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

OS3 Melter 3

Page 21 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

14 Styrene <= 0.68 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

15 Input Batch Material (Including Cullet):

Recordkeeping by production records onceper calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Input Batch Material (Including Cullet): None.Daily average material input rate to the threemelters shall not exceed the amount shownin the confidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(e)]

Input Batch Material (Including Cullet):Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

16 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of externally obtained cullet to None.the three melters shall not be more than theamount shown in the confidential version ofthis Operating Permit. [N.J.A.C.7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

17 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of wet scrap refeed to the three None.melters shall not be more than the amountshown in the confidential version of thisOperating Permit. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

18 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily rate of odor-reducing oxidizing agents None.to the three melters shall be up to theamount shown in the confidential version ofthis Operating Permit. [N.J.A.C.7:27-22.16(e)]

Monitored by material feed/flow monitoringonce per calendar day during operation.[N.J.A.C. 7:27-22.16(e)]

Page 22 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 All emissions from this source are below None. None.

reporting thresholds. [N.J.A.C.7:27-22.16(a)]

None.

OS4 Delivery 1

Page 23 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 All emissions from this source are below None. None.

reporting thresholds [N.J.A.C.7:27-22.16(a)]

None.

OS5 Delivery 2

Page 24 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 All emissions from this source are below None. None.

reporting thresholds [N.J.A.C.7:27-22.16(a)]

None.

OS6 Delivery 3

Page 25 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from None. None.

PT18 based on 0.02 grains per SCF:Particulate Emissions <= 6.72 lb/hr.[N.J.A.C. 7:27- 6.2(a)]

None.

2 Maximum rate of dust accumulation in None. None.

hopper shall not be more than the amountshown in the confidential version of thisOperating Permit. [N.J.A.C. 7:27-22.16(e)]

None.

3 All emissions from this source are below None. None.

reporting thresholds [N.J.A.C.7:27-22.16(a)]

None.

OS7 Hopper

Page 26 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 10.6 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 Other: Maintain process records sufficient to

demonstrate whether the VOC emission rateof the source operation from actualoperations does not exceed the VOCemission rate under operating conditions[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permiteeshall maintain the required records for aperiod of no less than five years and shallmake those records available upon requestof the Department or the EPA.[N.J.A.C.7:27-16.22(a)].

VOC (Total) <= 3.5 lb/hr. [N.J.A.C. None.7:27-16.16(c)]

Other: Conduct an analysis of the sourceoperation, which demonstrates that, underoperating conditions that maximize theVOC emissions after any control, the VOCemission rate of the source operation is incompliance with N.J.A.C.7:27-16.16.[N.J.A.C. 7:27-16.16(g)1ii].

3 VOC (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

Maximum emission rate frompreconstruction permit. VOC (Total) <= 3.5lb/hr. [N.J.A.C. 7:27-22.16(e)]

VOC (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

4 NOx (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

NOx (Total) <= 0.285 lb/hr. [N.J.A.C.7:27-22.16(a)]

NOx (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 27.6 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2 <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.7 TSP: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

TSP <= 4.24 lb/hr. [N.J.A.C. 7:27-22.16(a)] TSP: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

8 PM-10 (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

PM-10 (Total) <= 5 lb/hr. [N.J.A.C.7:27-22.16(a)]

PM-10 (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

9 Maximum emission rate from None. None.

preconstruction permit. Formaldehyde <=0.25 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

10 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily average material input rate to the three None.collectors shall not exceed the output of thethree melters. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringdaily, based on one calendar day. [N.J.A.C.7:27-22.16(e)]

OS8 Module 1

Page 27 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 10.6 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 Other: Maintain process records sufficient to

demonstrate whether the VOC emission rateof the source operation from actualoperations does not exceed the VOCemission rate under operating conditions[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permiteeshall maintain the required records for aperiod of no less than five years and shallmake those records available upon requestof the Department or the EPA.[N.J.A.C.7:27-16.22(a)].

VOC (Total) <= 3.5 lb/hr. [N.J.A.C. None.7:27-16.16(c)]

Other: Conduct an analysis of the sourceoperation, which demonstrates that, underoperating conditions that maximize theVOC emissions after any control, the VOCemission rate of the source operation is incompliance with N.J.A.C.7:27-16.16.[N.J.A.C. 7:27-16.16(g)1ii].

3 VOC (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

Maximum emission rate frompreconstruction permit. VOC (Total) <= 3.5lb/hr. [N.J.A.C. 7:27-22.16(e)]

VOC (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

4 NOx (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

NOx (Total) <= 0.285 lb/hr. [N.J.A.C.7:27-22.16(a)]

NOx (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 27.6 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2 <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.7 TSP: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

TSP <= 4.24 lb/hr. [N.J.A.C. 7:27-22.16(a)] TSP: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

8 PM-10 (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

PM-10 (Total) <= 5 lb/hr. [N.J.A.C.7:27-22.16(a)]

PM-10 (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

9 Maximum emission rate from None. None.

preconstruction permit. Formaldehyde <=0.25 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

10 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily average material input rate to the three None.collectors shall not exceed the output of thethree melters. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringdaily, based on one calendar day. [N.J.A.C.7:27-22.16(e)]

OS9 Module 2

Page 28 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 10.6 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 Other: Maintain process records sufficient to

demonstrate whether the VOC emission rateof the source operation from actualoperations does not exceed the VOCemission rate under operating conditions[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permiteeshall maintain the required records for aperiod of no less than five years and shallmake those records available upon requestof the Department or the EPA.[N.J.A.C.7:27-16.22(a)].

VOC (Total) <= 3.5 lb/hr. [N.J.A.C. None.7:27-16.16(c)]

Other: Conduct an analysis of the sourceoperation, which demonstrates that, underoperating conditions that maximize theVOC emissions after any control, the VOCemission rate of the source operation is incompliance with N.J.A.C.7:27-16.16.[N.J.A.C. 7:27-16.16(g)1ii].

3 VOC (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

Maximum emission rate frompreconstruction permit. VOC (Total) <= 3.5lb/hr. [N.J.A.C. 7:27-22.16(e)]

VOC (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

4 NOx (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

NOx (Total) <= 0.285 lb/hr. [N.J.A.C.7:27-22.16(a)]

NOx (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 27.6 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2 <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.7 TSP: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

TSP <= 4.24 lb/hr. [N.J.A.C. 7:27-22.16(a)] TSP: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

8 PM-10 (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

PM-10 (Total) <= 5 lb/hr. [N.J.A.C.7:27-22.16(a)]

PM-10 (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

9 Maximum emission rate from None. None.

preconstruction permit. Formaldehyde <=0.25 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

10 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Daily average material input rate to the three None.collectors shall not exceed the output of thethree melters. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringdaily, based on one calendar day. [N.J.A.C.7:27-22.16(e)]

OS10 Module 3

Page 29 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable particulate emission None. None.

rate from PT4 based on 0.02 grains per SCF.TSP <= 5.8 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 Other: Maintain process records sufficient to

demonstrate whether the VOC emission rateof the source operation from actualoperations does not exceed the VOCemission rate under operating conditions[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permiteeshall maintain the required records for aperiod of no less than five years and shallmake those records available upon requestof the Department or the EPA.[N.J.A.C.7:27-16.22(a)].

VOC (Total) <= 3.5 lb/hr. [N.J.A.C. None.7:27-16.16(c)]

Other: Conduct an analysis of the sourceoperation, which demonstrates that, underoperating conditions that maximize theVOC emissions after any control, the VOCemission rate of the source operation is incompliance with N.J.A.C.7:27-16.16[N.J.A.C. 7:27-16.16(g)1ii].

3 VOC (Total) <= 0.77 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 NOx (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

NOx (Total) <= 0.632 lb/hr. [N.J.A.C.7:27-22.16(a)]

NOx (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 5.08 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2 <= 0.31 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.7 TSP <= 1 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.8 PM-10 (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

PM-10 (Total) <= 1.85 lb/hr. [N.J.A.C.7:27-22.16(a)]

PM-10 (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

9 Formaldehyde <= 0.35 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

10 Maximum Gross Heat Input: shall not None. None.

exceed the rate shown in the confidentialversion of this Operating Permit. [N.J.A.C.7:27-22.16(a)]

Other: Fuel Burner RatedCapacity.[N.J.A.C. 7:27-22.16(o)].

11 Fuel type limited to fuel shown in the None. None.

confidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(a)]

None.

OS11 Oven

Page 30 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable particulate emission None. None.

rate from PT4 based on 0.02 grains per SCF.TSP <= 5.8 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 Other: Maintain process records sufficient to

demonstrate whether the VOC emission rateof the source operation from actualoperations does not exceed the VOCemission rate under operating conditions[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permiteeshall maintain the required records for aperiod of no less than five years and shallmake those records available upon requestof the Department or the EPA.[N.J.A.C.7:27-16.22(a)].

VOC (Total) <= 3.5 lb/hr. [N.J.A.C. None.7:27-16.16(c)]

Other: Conduct an analysis of the sourceoperation, which demonstrates that, underoperating conditions that maximize theVOC emissions after any control, the VOCemission rate of the source operation is incompliance with N.J.A.C.7:27-16.16[N.J.A.C. 7:27-16.16(g)1ii].

3 VOC (Total) <= 0.77 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 NOx (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

NOx (Total) <= 0.632 lb/hr. [N.J.A.C.7:27-22.16(a)]

NOx (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

5 CO: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

CO <= 5.08 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

6 SO2 <= 0.31 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.7 TSP <= 1 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.8 PM-10 (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

PM-10 (Total) <= 1.85 lb/hr. [N.J.A.C.7:27-22.16(a)]

PM-10 (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

9 Formaldehyde <= 0.35 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

10 Maximum Gross Heat Input: shall not None. None.

exceed the rate shown in the confidentialversion of this Operating Permit. [N.J.A.C.7:27-22.16(a)]

Other: Fuel Burner RatedCapacity.[N.J.A.C. 7:27-22.16(o)].

11 Fuel type limited to fuel shown in the None. None.

confidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(a)]

None.

OS12 Oven

Page 31 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate from PT5 None. None.

based on 0.02 grains per SCF: ParticulateEmissions <= 3.65 lb/hr. [N.J.A.C. 7:27-6.2(a)]

None.

2 Other: Maintain process records sufficient to

demonstrate whether the VOC emission rateof the source operation from actualoperations does not exceed the VOCemission rate under operating conditions[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permiteeshall maintain the required records for aperiod of no less than five years and shallmake those records available upon requestof the Department or the EPA.[N.J.A.C.7:27-16.22(a)].

VOC (Total) <= 3.5 lb/hr. [N.J.A.C. None.7:27-16.16(c)]

Other: Conduct an analysis of the sourceoperation, which demonstrates that, underoperating conditions that maximize theVOC emissions after any control, the VOCemission rate of the source operation is incompliance with N.J.A.C.7:27-16.16[N.J.A.C. 7:27-16.16(g)1ii].

3 VOC (Total) <= 1.01 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 CO <= 0.88 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.5 SO2 <= 0.25 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.6 TSP: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

TSP <= 3.51 lb/hr. [N.J.A.C. 7:27-22.16(a)] TSP: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

7 PM-10 (Total): Recordkeeping by stack test

results once initially. [N.J.A.C.7:27-22.16(o)]

Stack Test and submischedule. 

PM-10 (Total) <= 3.65 lb/hr. [N.J.A.C.7:27-22.16(a)]

PM-10 (Total): Monitored by stack emissiontesting once initially, based on any 60minute period. [N.J.A.C. 7:27-22.16(o)]

8 Maximum emission rate from operating None. None.

permit application. Formaldehyde <= 0.2lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

OS13 Cooling

Page 32 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop >= 0.5 inches w.c.. None. None.

Compliance shall be assured by monthlymaintenance checks above. [N.J.A.C.7:27-22.16(e)]

None.

CD16 Particulate Filter

Page 33 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse >= 0.5 None. None.

inches w.c.. Compliance shall be assured bymonthly maintenance checks above.[N.J.A.C. 7:27-22.16(e)]

None.

CD17 Particulate Filter

Page 34 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse >= 0.5 None. None.

inches w.c.. Compliance shall be assured bymonthly maintenance checks above.[N.J.A.C. 7:27-22.16(e)]

None.

CD18 Particulate Filter

Page 35 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse >= 0.5 None. None.

inches w.c.. Compliance shall be assured bymonthly maintenance checks above.[N.J.A.C. 7:27-22.16(e)]

None.

CD19 Particulate Filter

Page 36 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filters and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse >= 0.5 None. None.

inches w.c.. Compliance shall be assured bymonthly maintenance checks above.[N.J.A.C. 7:27-22.16(e)]

None.

CD20 Particulate Filter

Page 37 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filter and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop: Recordkeeping by manual

logging of parameter each month duringoperation in a permanently bound logbook.[N.J.A.C. 7:27-22.16(o)]

Filter cartridge Pressure Drop >= 0.5 inches None.w.c.. [N.J.A.C. 7:27-22.16(e)]

Pressure Drop: Monitored by pressure dropInstrument continuously. [N.J.A.C.7:27-22.16(o)]

CD25 Particulate Filter

Page 38 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filter and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

2 Pressure Drop Across the Baghouse:

Recordkeeping by strip chart, round chart ordata acquisition (DAS) system / electronicdata storage daily or manual logging in apermanently bound logbook. [N.J.A.C.7:27-22.16(e)]

Pressure Drop Across the Baghouse >= 0.5 None.inches w.c.. [N.J.A.C. 7:27-22.16(e)]

Pressure Drop Across the Baghouse:Monitored by pressure drop Instrumentdaily, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(e)]

CD26 Particulate Filter

Page 39 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Opacity: Recordkeeping by manual logging

of parameter upon occurrence of event.[N.J.A.C. 7:27-22.16(o)]

Opacity: no visible emissions exclusive of None.condensed water vapor, based onpreconstruction permit. [N.J.A.C.7:27-22.16(e)]

Opacity: Monitored by visual determinationonce every 2 weeks, based on aninstantaneous determination , if theequipment is used for more than 2continuous hours during a two-week period.[N.J.A.C. 7:27-22.16(o)]

2 TSP <= 5.04 tons/yr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

3 PM-10 (Total) <= 5.04 tons/yr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 None. Submit a s

from the dDepartmen[N.J.A.C. 

The permittee shall submit a stack testprotocol to the Department for review andapproval. The stack test shall be conductedfor the following air pollutants TSP for theEquipment E51 for the following operatingscenarios OS10. [N.J.A.C. 7:27-22.16(a)]

None.

5 None. Conduct a 

the date of days of prshall contaServices amutually ashall conddays from test protoc7:27-22.18

The permittee shall conduct a stack testusing a protocol approved by theDepartment. [N.J.A.C. 7:27-22.16(a)]

None.

6 None. Submit a s

from the dDepartmenpermittee stack test nof testing. by a New engineer ocopy of thwith the opapplication expiration [N.J.A.C. 

The permittee shall submit the results of anyrequired stack test to the Department forreview and approval. [N.J.A.C.7:27-22.16(a)]

None.

OS Summary

Page 40 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 TSP: below reporting threshold [N.J.A.C. None. None.

7:27-22.16(a)]

None.

3 PM-10 (Total): below reporting threshold None. None.

[N.J.A.C. 7:27-22.16(a)]

None.

OS1 Check Scale

Page 41 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.3 PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 Hours of Operation: Recordkeeping by

manual logging of parameter each monthduring operation. [N.J.A.C. 7:27-22.16(o)]

Hours of Operation <= 4,154 hr/yr. None.[N.J.A.C. 7:27-22.16(a)]

Hours of Operation: Monitored by hour/timemonitor continuously. [N.J.A.C.7:27-22.6(o)]

OS2 Receive, blend and transfer raw materials

Page 42 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 TSP: below reporting threshold [N.J.A.C. None. None.

7:27-22.16(a)]

None.

2 PM-10 (Total): below reporting threshold None. None.

[N.J.A.C. 7:27-22.16(a)]

None.

OS3 Receive and store raw materials

Page 43 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 TSP: below reporting threshold [N.J.A.C. None. None.

7:27-22.16(a)]

None.

2 PM-10 (Total): below reporting threshold None. None.

[N.J.A.C. 7:27-22.16(a)]

None.

OS4 Receive and store raw materials

Page 44 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 TSP: below reporting threshold [N.J.A.C. None. None.

7:27-22.16(a)]

None.

2 PM-10 (Total): below reporting threshold None. None.

[N.J.A.C. 7:27-22.16(a)]

None.

OS5 Receive and store raw materials

Page 45 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.3 PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 Hours of Operation: Recordkeeping by

manual logging of parameter each monthduring operation. [N.J.A.C. 7:27-22.16(o)]

Hours of Operation <= 4,154 hr/yr for OS6, None.OS7, and OS8 combined. [N.J.A.C.7:27-22.16(a)]

Hours of Operation: Monitored by hour/timemonitor continuously. [N.J.A.C.7:27-22.16(o)]

OS6 Major Scale

Page 46 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.3 PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 Hours of Operation: Recordkeeping by

manual logging of parameter each monthduring operation. [N.J.A.C. 7:27-22.16(o)]

Hours of Operation <= 4,154 hr/yr for OS6, None.OS7, and OS8 combined. [N.J.A.C.7:27-22.16(a)]

Hours of Operation: Monitored by hour/timemonitor continuously. [N.J.A.C.7:27-22.16(o)]

OS7 Intermediate Scale

Page 47 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None. None. None.3 PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

4 Hours of Operation: Recordkeeping by

manual logging of parameter each monthduring operation. [N.J.A.C. 7:27-22.16(o)]

Hours of Operation <= 4,154 hr/yr for OS6, None.OS7, and OS8 combined. [N.J.A.C.7:27-22.16(a)]

Hours of Operation: Monitored by hour/timemonitor continuously. [N.J.A.C.7:27-22.16(o)]

OS8 Minor Scale

Page 48 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable emission rate based on None. None.

0.02 grains per SCF: Particulate Emissions<= 2.41 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 PM-10 (Total) <= 1.03 lb/hr. [N.J.A.C. None. None.

7:27-22.16(a)]

None.

3 TSP: Recordkeeping by stack test results

once initially. [N.J.A.C. 7:27-22.16(o)]

Stack Test and submischedule. 

TSP <= 1.03 lb/hr. [N.J.A.C. 7:27-22.16(a)] TSP: Monitored by stack emission testing

once initially, based on any 60 minuteperiod. [N.J.A.C. 7:27-22.16(o)]

4 Maximum designed thoughput rate of the None. None.

refeed system: Total Production Rate <=5,800 lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

OS10 Fiberglass Refeed

Page 49 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U13 Emergency Electric GeneratorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 The permittee shall not use the equipment in None. None.

a manner which will cause visible emissionsto exceed 20% opacity, exclusive of watervapor, for a period of more than 10consecutive seconds. [N.J.A.C. 7:27- 3.5]

None.

2 Particulate emission limit from the None. None.

combustion of fuel based on rated heat inputof source. Particulate Emissions <= 4.56lb/hr. [N.J.A.C. 7:27- 4.2(a)]

None.

3 Sulfur Content in Fuel: Recordkeeping by

invoices / bills of lading per delivery.[N.J.A.C. 7:27-22.16(a)]

Sulfur Content in Fuel <= 0.2 % by weight. None.The maximum allowable diesel fuel oilsulfur content is based on the geographiclocation of the facility (Zone 3 - CamdenCounty). [N.J.A.C. 7:27- 9.2(b)]

Sulfur Content in Fuel: Monitored by reviewof fuel delivery records once per bulk fuelshipment, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(a)]

4 The permittee shall not use the equipment in None. None.

a manner which will cause visible emissionsto exceed 10% opacity, except for a periodof 30 minutes during startup and shutdownwhen opacity shall not exceed 20%,exclusive of water vapor. [N.J.A.C. 7:27-22.16(e)]

None.

5 Annual emission limit from preconstruction None. None.

permit. VOC (Total) <= 0.21 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

6 Annual emission limit from preconstruction None. None.

permit. Nitrogen oxides <= 5.89 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

7 Annual emission limit from preconstruction None. None.

permit. Carbon monoxide <= 1.54 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

8 Annual emission limit from operating permit None. None.

application. SO2 <= 0.39 tons/yr. [N.J.A.C.7:27-22.16(a)]

None.

9 Annual emission limit from preconstruction None. None.

permit. TSP <= 0.15 tons/yr. [N.J.A.C.7:27-22.16(e)]

None.

OS Summary

Page 50 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

10 Annual emission limit from operating permit None. None.

application. PM-10 (Total) <= 0.14 tons/yr.[N.J.A.C. 7:27-22.16(a)]

None.

11 Maximum Gross Heat Input <= 7.6 None. None.

MMBTU/hr for emergency generator frompreconstruction permit. [N.J.A.C.7:27-22.16(e)]

None.

12 Hours of Operation: Recordkeeping by

manual logging of parameter each monthduring operation. [N.J.A.C. 7:27-22.16(o)]

Maximum Annual Hours of Operation < 500 None.hours. [N.J.A.C. 7:27-22.16(e)]

Hours of Operation: Monitored by hour/timemonitor continuously. [N.J.A.C.7:27-22.16(e)]

Page 51 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U13 Emergency Electric GeneratorOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum emission rate from None. None.

preconstruction permit. VOC (Total) <=0.84 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

2 Maximum emission rate from None. None.

preconstruction permit. Nitrogen oxides <=23.6 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

3 Maximum emission rate from None. None.

preconstruction permit. Carbon monoxide<= 6.16 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

4 Maximum emission rate from None. None.

preconstruction permit. SO2 <= 1.54 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

5 Maximum emission rate from None. None.

preconstruction permit. TSP <= 0.58 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

6 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 0.58lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

OS1 Diesel Engine-Powered

Page 52 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U14 Fire Water PumpOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 The permittee shall not use the equipment in None. None.

a manner which will cause visible emissionsto exceed 20% opacity, exclusive of watervapor, for a period of more than 10consecutive seconds. [N.J.A.C. 7:27- 3.5]

None.

2 Particulate emission limit from the None. None.

combustion of fuel based on rated heat inputof source. Particulate Emissions <= 1.02lb/hr. [N.J.A.C. 7:27- 4.2(a)]

None.

3 Sulfur Content in Fuel: Recordkeeping by

invoices / bills of lading per delivery.[N.J.A.C. 7:27-22.16(a)]

Sulfur Content in Fuel <= 0.2 % by weight. None.The maximum allowable diesel fuel oilsulfur content is based on the geographiclocation of the facility (Zone 3 - CamdenCounty). [N.J.A.C. 7:27- 9.2(b)]

Sulfur Content in Fuel: Monitored by reviewof fuel delivery records once per bulk fuelshipment, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(a)]

4 The permittee shall not use the equipment in None. None.

a manner which will cause visible emissionsto exceed 10% opacity, except for a periodof 30 minutes during startup and shutdownwhen opacity shall not exceed 20%,exclusive of water vapor [N.J.A.C.7:27-22.16(e)]

None.

5 Annual emission limit from preconstruction None. None.

permit. VOC (Total) <= 0.15 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

6 Annual emission limit from preconstruction None. None.

permit. Nitrogen oxides <= 1.87 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

7 Annual emission limit from preconstruction None. None.

permit. Carbon monoxide <= 0.4 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

8 Annual emission limit from preconstruction None. None.

permit. SO2 <= 0.12 tons/yr. [N.J.A.C.7:27-22.16(e)]

None.

9 Annual emission limit from preconstruction None. None.

permit. TSP <= 0.13 tons/yr. [N.J.A.C.7:27-22.16(e)]

None.

OS Summary

Page 53 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

10 Annual emission limit from operating permit None. None.

application. PM-10 (Total) <= 0.13 tons/yr.[N.J.A.C. 7:27-22.16(a)]

None.

11 Maximum Gross Heat Input <= 1.7 None. None.

MMBTU/hr for fire pump frompreconstruction permit. [N.J.A.C.7:27-22.16(e)]

None.

12 Hours of Operation: Recordkeeping by

manual logging of parameter each monthduring operation. [N.J.A.C. 7:27-22.16(o)]

Maximum Annual Hours of Operation < 500 None.hours. [N.J.A.C. 7:27-22.16(e)]

Hours of Operation: Monitored by hour/timemonitor continuously. [N.J.A.C.7:27-22.16(e)]

Page 54 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U14 Fire Water PumpOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum emission rate from None. None.

preconstruction permit. VOC (Total) <=0.61 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

2 Maximum emission rate from None. None.

preconstruction permit. Nitrogen oxides <=7.5 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

3 Maximum emission rate from None. None.

preconstruction permit. Carbon monoxide<= 1.62 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

4 Maximum emission rate from None. None.

preconstruction permit. SO2 <= 0.49 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

5 Maximum emission rate from None. None.

preconstruction permit. TSP <= 0.53 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

6 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 0.53lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

OS1 Diesel Engine-Powered

Page 55 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U15 Heater A, U16 Heater B, U17 Heater C, U18 Heater D, U19 Heater E, U20 Heater FOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Opacity: No visible emissions except for None. None.

emissions exclusive of condensed watervapor, for a period of not longer than 3minutes in any consecutive 30-minuteperiod. [N.J.A.C. 7:27-3.2(a)] & [N.J.A.C.7:27- 3.2(c)]

None.

2 Particulate emission limit from the None. None.

combustion of fuel based on rated heat inputof source. Particulate Emissions <= 0.5lb/hr. [N.J.A.C. 7:27- 4.2(a)]

None.

3 Particulate Emissions: Particulate emission None. None.

limit from the combustion of fuel is basedupon the latest emission factors fromUSEPA's tabulation AP-42 and the ratedheat input. At present, the calculation usinginformation from the operating permitapplication yields a value that is below thereporting threshold (and therefore, is exemptfrom reporting.) [N.J.A.C. 7:27-22.16(a)]

None.

4 Annual emission limit from Space Heaters None. None.

based on 5000 hours of operation per year.Nitrogen oxides <= 0.313 tons/yr. [N.J.A.C.7:27-22.16(a)]

None.

5 Maximum emission rate from None. None.

preconstruction permit. Nitrogen oxides <=0.125 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

6 Maximum Gross Heat Input <= 1.25 None. None.

MMBTU/hr for space heater frompreconstruction permit. [N.J.A.C.7:27-22.16(e)]

None.

7 Fuel type limited to natural gas, or propane None. None.

only. [N.J.A.C. 7:27-22.16(e)]

None.

OS Summary

Page 56 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U21 Blow Wool SystemOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable particulate emission None. None.

rate from PT48 based on 0.02 grains perSCF and both baggers operating. TSP <=2.8 lb/hr. [N.J.A.C. 7:27- 6.2(a)]

None.

2 Opacity: Recordkeeping by manual logging

of parameter upon occurrence of event.[N.J.A.C. 7:27-22.16(e)]

Opacity <= 20 %. The owner or operator None.shall not use this emission unit in a mannerwhich will cause visible emissions greaterthan 20 percent opacity, exclusive ofcondensed water vapor, for a period longerthan three minutes in any consecutive30-minute period. [N.J.A.C. 7:27-6.2(d)]and. [N.J.A.C. 7:27- 6.2(e)]

Opacity: Monitored by visual determinationonce every 2 weeks , by the use of the NewJersey Test Method 2 (N.J.A.C. 7:27B-2) ifthe equipment is used for more than 2continuous hours during a two-week period.[N.J.A.C. 7:27-22.16(e)]

3 The permittee shall not use the equipment in None. None.

a manner which will cause visible emissionsto exceed 10% opacity, except for a periodof 30 minutes during startup and shutdownwhen opacity shall not exceed 20%,exclusive of water vapor [N.J.A.C.7:27-22.16(e)]

None.

OS Summary

Page 57 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

4 Particulate Emissions: Recordkeeping by

stack test results upon occurrence of event.Keep records of latest stack test on file.Retain records of May 1988 test on file untilapproval of re-test. [N.J.A.C. 7:27-22.16]

Stack Test and submischedule SBureau of Box 437, Tmonths frooperating Within 30 permittee 609-530-4acceptable must be suafter perfoN.J.A.C. 7must be ceprofessionhygienist.For stack tmonths froOperating must be surenewal apprior to exTest result7:27-22.18. [N.J.A.C

Particulate Emissions: Conduct acomprehensive stack test at emission pointPT48 within 42 months from the date of theapproved Operating Permit to demonstratecompliance with permit limits for totalparticulates. Stack tests shall be conductedwhile operating within 95-100% of themaximum load specified in this permit.Retain records of May 1988 test on file untilapproval of re-test. [N.J.A.C. 7:27-22.16(e)]

Other: Stack emission testing. Stack testshall be conducted for TSP emissions.Based on any 60-minute period.[N.J.A.C.7:27-22.16].

5 Annual emission limit from the None. None.

preconstruction permit. TSP <= 9.64tons/yr. [N.J.A.C. 7:27-22.16(e)]

None.

6 Annual emission limit from the operating None. None.

permit. application. PM-10 (Total) <= 9.64tons/yr. [N.J.A.C. 7:27-22.16(e)]

None.

7 Particulate Emissions: All particulate None. None.

emissions from this emission unit shall beexhausted through a particulate filter(CD21), which vents to PT48. [N.J.A.C.7:27-22.16(e)]

None.

Page 58 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

8 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filter and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency, basedon an instantaneous determination , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

9 Pressure Drop Across the Baghouse:

Recordkeeping by strip chart, round chart ordata acquisition (DAS) system / electronicdata storage daily or manual logging in apermanently bound logbook. [N.J.A.C.7:27-22.16(e)]

Pressure Drop Across the Baghouse >= 0.5 None.inches w.c.. [N.J.A.C. 7:27-22.16(e)]

Pressure Drop Across the Baghouse:Monitored by pressure drop Instrumentdaily, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(e)]

10 The equipment covered by this permit may None. None.

not exceed the production rate, operatinghours and emission rates listed on the permitapplication. [N.J.A.C. 7:27-22.16(e)]

None.

Page 59 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U21 Blow Wool SystemOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum emission rate from None. None.

preconstruction permit. TSP <= 1.9 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

2 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 1.9lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

3 Flowrate: Recordkeeping by production

records once per calendar day duringoperation. [N.J.A.C. 7:27-22.16(e)]

Flowrate: of each bagger shall not exceed None.the amount shown in the confidentialversion of this Operating Permit. [N.J.A.C.7:27-22.16(e)]

Flowrate: Monitored by material feed/flowmonitoring daily, based on one calendarday. [N.J.A.C. 7:27-22.16(e)]

OS1 Bagger 1

Page 60 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U21 Blow Wool SystemOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum emission rate from None. None.

preconstruction permit. TSP <= 1.9 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

2 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 1.9lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

3 Flowrate: Recordkeeping by production

records once per calendar day duringoperation. [N.J.A.C. 7:27-22.16(e)]

Flowrate: of each bagger shall not exceed None.the amount shown in the confidentialversion of this Operating Permit. [N.J.A.C.7:27-22.16(e)]

Flowrate: Monitored by material feed/flowmonitoring daily, based on one calendarday. [N.J.A.C. 7:27-22.16(e)]

OS2 Bagger 2

Page 61 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U21 Blow Wool SystemOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum emission rate from None. None.

preconstruction permit. TSP <= 2.2 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

2 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 2.2lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

3 Recordkeeping by production records once

per calendar day during operation. [N.J.A.C.7:27-22.16(e)]

Maximum dust accumulation in storage bin None.shall not exceed the amount shown in theconfidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringdaily, based on one calendar day. [N.J.A.C.7:27-22.16(e)]

OS3 Recycling

Page 62 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U22 Hot End VacuumOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable particulate emission None. None.

rate from PT34 based on 0.02 grains perSCF. TSP <= 0.5 lb/hr. [N.J.A.C. 7:27-6.2(a)]

None.

2 Particulate Emissions: Recordkeeping by

manual logging of parameter uponoccurrence of event. [N.J.A.C.7:27-22.16(o)]

Particulate Emissions: The owner or None.operator shall use this emission unit in amanner which will cause no visibleemissions exclusive of condensed watervapor, based on preconstruction permit.[N.J.A.C. 7:27-22.16(e)]

Particulate Emissions: Monitored by visualdetermination once every 2 weeks, based onan instantaneous determination , if theequipment is used for more than 2continuous hours during a two-week period.[N.J.A.C. 7:27-22.16(a)]

3 Annual emission limit from preconstruction None. None.

permit. TSP <= 0.44 tons/yr. [N.J.A.C.7:27-22.16(e)]

None.

4 Annual emission limit from operating permit None. None.

application. PM-10 (Total) <= 0.44 tons/yr.[N.J.A.C. 7:27-22.16(a)]

None.

5 Maximum emission rate from None. None.

preconstruction permit. TSP <= 0.1 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

6 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 0.1lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

7 Particulate Emissions: All particulate None. None.

emissions from this emission unit shall beexhausted through a particulate filter(CD22), which vents to PT34. [N.J.A.C.7:27-22.16(e)]

None.

8 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filter and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency, basedon an instantaneous determination , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

9 Pressure Drop >= 0.5 inches w.c.. [N.J.A.C. None. None.

7:27-22.16(e)]

None.

OS Summary

Page 63 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

10 The equipment covered by this permit may None. None.

not exceed the production rate, operatinghours and emission rates listed on the permitapplication. [N.J.A.C. 7:27-22.16(e)]

None.

Page 64 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U23 Cold End VacuumOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable particulate emission None. None.

rate from PT35 based on 0.02 grains perSCF. TSP <= 3.04 lb/hr. [N.J.A.C. 7:27-6.2(a)]

None.

2 Annual emission limit from operating permit None. None.

application. TSP <= 10.5 tons/yr. [N.J.A.C.7:27-22.16(a)]

None.

3 Annual emission limit from operating permit None. None.

application. PM-10 (Total) <= 10.5 tons/yr.[N.J.A.C. 7:27-22.16(a)]

None.

4 Maximum emission rate from None. None.

preconstruction permit. TSP <= 2.6 lb/hr.[N.J.A.C. 7:27-22.16(e)]

None.

5 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 2.6lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

6 Particulate Emissions: All particulate None. None.

emissions from this emission unit shall beexhausted through a particulate filter(CD23), which vents to PT35. [N.J.A.C.7:27-22.16(e)]

None.

7 Recordkeeping by manual logging of

parameter at the manufacturer's specifiedfrequency , or monthly, whichever is morefrequent. Record occurrence of inspection(date) and results of inspection/maintenance(e.g., date of filter replacement). [N.J.A.C.7:27-22.16(o)]

The owner or operator shall inspect and None.maintain the particulate filter and replacethe filter media on a schedule necessary toachieve the required particulate controlefficiency as specified by the manufacturer.[N.J.A.C. 7:27-22.16(e)]

Monitored by visual determination at themanufacturer's specified frequency, basedon an instantaneous determination , ormonthly, whichever is more frequent.[N.J.A.C. 7:27-22.16(o)]

8 Pressure Drop: Recordkeeping by strip

chart, round chart or data acquisition (DAS)system / electronic data storage daily ormanual logging in a permanently boundlogbook. [N.J.A.C. 7:27-22.16(e)]

Pressure Drop >= 0.5 inches w.c.. [N.J.A.C. None.7:27-22.16(e)]

Pressure Drop: Monitored by pressure dropInstrument daily, based on an instantaneousdetermination. [N.J.A.C. 7:27-22.16(e)]

9 The equipment covered by this permit may None. None.

not exceed the production rate, operatinghours and emission rates listed on the permitapplication. [N.J.A.C. 7:27-22.16(e)]

None.

OS Summary

Page 65 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U26 Process TanksOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Recordkeeping by manual logging of

parameter per change of material. Recordsshall be maintained for each tank. [N.J.A.C.7:27-16.2(k)]

The permittee shall maintain records None.specifying each VOC stored and the vaporpressure of each VOC at standardconditions. [N.J.A.C. 7:27-16.2(k)]

None.

2 The tank shall be equipped with a None. None.

submerged fill pipe, or other VOC controlmethod approved by the Department.[N.J.A.C. 7:27-16.4(b)]

None.

3 No visible emissions exclusive of condensed None. None.

water vapor, except for a period no longerthan three minutes in any consecutive thirtyminute period. [N.J.A.C. 7:27-22.16(e)]

None.

4 VOC (Total): Recordkeeping by manual

logging of parameter once initially perchange of material. Records of allcalculations shall be maintained. [N.J.A.C.7:27-22.16(e)]

Annual emission limit from preconstruction None.permit. VOC (Total) <= 5.52 tons/yr.[N.J.A.C. 7:27-22.16(e)]

VOC (Total): Monitored by calculationsonce initially per change of material.[N.J.A.C. 7:27-22.16(e)]

5 Annual emission limit from operating permit None. None.

application. HAPs <= 1.45 tons/yr.[N.J.A.C. 7:27-22.16(a)]

None.

6 Methyl alcohol (Methanol): Recordkeeping

by manual logging of parameter annuallyper change of material. Records of allcalculations shall be maintained. [N.J.A.C.7:27-22.16(e)]

Annual emission limit from preconstruction None.permit. Methyl alcohol (Methanol) <= 1.45tons/yr. [N.J.A.C. 7:27-22.16(e)]

Methyl alcohol (Methanol): Monitored bycalculations once initially per change ofmaterial. [N.J.A.C. 7:27-22.16(e)]

7 Recordkeeping by manual logging of

parameter annually. The permittee shallrecord the annual combined total throughputof all material stored or blended in the tank.[N.J.A.C. 7:27-22.16(e)]

The permittee shall maintain records of tank None.contents and throughput. [N.J.A.C.7:27-22.16(e)]

None.

8 Recordkeeping by strip chart, round chart or

data acquisition (DAS) system / electronicdata storage annually. [N.J.A.C.7:27-22.16(e)]

Permittee's annual throughput for these None.process tanks shall not exceed the amountshown in the confidential version of thisOperating Permit. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringat the approved frequency. [N.J.A.C.7:27-22.16(e)]

9 Recordkeeping by strip chart, round chart or

data acquisition (DAS) system / electronicdata storage annually. [N.J.A.C.7:27-22.16(e)]

The equipment covered by this permit may None.not exceed the production rate, operatinghours and emission rates listed on the permitapplication. [N.J.A.C. 7:27-22.16(e)]

Monitored by material feed/flow monitoringat the approved frequency. [N.J.A.C.7:27-22.16(e)]

OS Summary

Page 66 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

10 Vapor Pressure: Recordkeeping by manual

logging of parameter once initially. Thepermittee shall record the vapor pressure ofall materials to be stored or blended in thetank. [N.J.A.C. 7:27-22.16(e)]

Vapor Pressure <= 0.031 psia @ 70 degrees None.F. [N.J.A.C. 7:27-22.16(e)]

Other: Material delivery records.[N.J.A.C.7:27-22.16(e)].

Page 67 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U26 Process TanksOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum emission rate (per tank) from None. None.

preconstruction permit. VOC (Total) <=0.63 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

2 Maximum emission rate from operating None. None.

permit. application. HAPs (Total) <= 0.165lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

3 Maximum emission rate (per tank) from None. None.

preconstruction permit. Methyl alcohol(Methanol) <= 0.165 lb/hr. [N.J.A.C.7:27-22.16(e)]

None.

OS1 Binder Tank 1, OS2 Binder Tank 2

Page 68 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U27 Storage Tank UOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 This tank shall not require any control

apparatus under N.J.A.C.7:27-16.2(b) solong as the contents remain classified asRange I in accordance with Table 2-A ofthat subsection. [N.J.A.C. 7:27-16.2(b)]

2 Recordkeeping by manual logging of

parameter per change of material. Recordsshall be maintained for each tank. [N.J.A.C.7:27-16.2(k)]

The permittee shall maintain records None.specifying each VOC stored and the vaporpressure of each VOC at standardconditions. [N.J.A.C. 7:27-16.2(k)]

None.

3 VOC (Total): Recordkeeping by manual

logging of parameter annually. Records ofall calculations shall be maintained.[N.J.A.C. 7:27-22.16(e)]

Annual emission limit from preconstruction None.permit. VOC (Total) <= 0.778 tons/yr.[N.J.A.C. 7:27-22.16(e)]

None.

4 Maximum emission rate from None. None.

preconstruction permit. VOC (Total) <=0.178 lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

5 Recordkeeping by manual logging of

parameter annually. The permittee shallrecord the annual combined total throughputof all material stored or blended in the tank.[N.J.A.C. 7:27-22.16(e)]

The permittee shall maintain records of tank None.contents and throughput. [N.J.A.C.7:27-22.16(e)]

Other: Monitored by Material Safety DataSheet on file for material stored.[N.J.A.C.7:27-22.16(e)].

6 Recordkeeping by invoices / bills of lading

per delivery. [N.J.A.C. 7:27-22.16(a)]

Permittee's annual throughput for this tank None.shall not exceed the amount shown in theconfidential version of this OperatingPermit. [N.J.A.C. 7:27-22.16(e)]

Other: Material delivery records[N.J.A.C.7:27-22.16(a)].

7 Vapor Pressure: Recordkeeping by manual

logging of parameter per delivery. Thepermittee shall record the vapor pressure ofall materials to be stored or blended in thetank. [N.J.A.C. 7:27-22.16(e)]

Vapor Pressure <= 0.43 psia @ 70 degrees None.F. [N.J.A.C. 7:27-22.16(e)]

None.

OS Summary

Page 69 of 70
New Jersey Department of Environmental Protection

Johns Manville Inc (51613) 

Emission Unit: U29 Unloading SystemOperating Scenario:

Ref.# Applicable Requirement Monitoring Requirement Recordkeeping Requirement Su

1 Maximum allowable particulate emission None. None.

rate from PT41 based on 0.02 grains perSCF. TSP <= 0.5 lb/hr. [N.J.A.C. 7:27-6.2(a)]

None.

2 Particulate Emissions: Recordkeeping by

manual logging of parameter uponoccurrence of event. [N.J.A.C.7:27-22.16(o)]

Particulate Emissions: The owner or None.operator shall use this emission unit in amanner which will cause no visibleemissions exclusive of condensed watervapor beyond the property line, based onoperating permit application. [N.J.A.C.7:27-22.16(a)]

Particulate Emissions: Monitored by visualdetermination once every 2 weeks, based onan instantaneous determination , if theequipment is used for more than 2continuous hours during a two-week period.[N.J.A.C. 7:27-22.16(a)]

3 Annual emission limit from the operating None. None.

permit application. TSP <= 0.26 tons/yr.[N.J.A.C. 7:27-22.16(a)]

None.

4 Annual emission limit from the operating None. None.

permit application. PM-10 (Total) <= 0.22tons/yr. [N.J.A.C. 7:27-22.16(e)]

None.

5 Maximum emission rate imposed from None. None.

operating permit application. TSP <= 0.06lb/hr. [N.J.A.C. 7:27-22.16(a)]

None.

6 Maximum emission rate from operating None. None.

permit application. PM-10 (Total) <= 0.06lb/hr. [N.J.A.C. 7:27-22.16(e)]

None.

7 The equipment covered by this permit may None. None.

not exceed the production rate, operatinghours and emission rates listed on the permitapplication. [N.J.A.C. 7:27-22.16(e)]

None.

OS Summary

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