### Instruction Technique IT_292_72_0840_EN Version A

VIBRATION CHECK OF THE 41-TOOTH GEAR FOR CHECK ON TEST BENCH pour rien pour rien Langue principale : Anglais


### Traduction de / Translation of IT_292_72_0840 version A Controle des vibrations du pignon 41 dents pour contrôle sur banc d'essai
LIENS / Links pour rien DOCUMENTS DE REFERENCE / Reference documents : pour rien Type / Type Référence / Doc Number Désignation / Designation

CE DOCUMENT EST LA PROPRIETE EXCLUSIVE DE LA SOCIETE TURBOMECA, IL NE PEUT ETRE UTILISE SANS SON AUTORISATION. THIS DOCUMENT IS THE SOLE PROPERTY OF TURBOMECA AND MAY NOT BE USED WITHOUT ITS EXPRESS AUTHORIZATION.



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# ARRIEL 1

TURBOSHAFT ENGINE

TECHNICAL INSTRUCTION

VIBRATION CHECK OF THE 41-TOOTH GEAR FOR CHECK ON TEST BENCH

No. 292 72 0840 Original issue: October 30 th 

### , 2013

64511 BORDES CEDEX - FRANCE - Phone: (33) (0) 5.59.12. 50.00 - Telex: 560928 Fax: (33) (0) 5.59.53.15.12



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# IT_292_72_0840_EN - A <November 29, 2013> - 3 / 38

## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Information 

# 292720840 Page 1 October 30/2013 

## Components from aircraft involved in accidents, including engines and engine parts, are sometimes sold for use on airworthy aircrafts. Please be advised that whenever a TURB OMECA engine or engine part is subjected to stresses, thermal effects or other damage beyond normal operating parameters some ad verse change in that part may occur. Such a change may not be visually detectable and would therefore require destructive testing to determine airworthiness. Unless you can evaluate stresses, thermal effects or other damage to which parts are subjected as the result of an accident and determine that the parts still conform with th eir design standard, you should assume that any part that may affect sa fe operation of the aircraft is damaged beyond acceptable limits and must not be re-used. All information and data appearing in this technical instruction are the exclusive property of TURBOMECA. They are made available to the operato r of the engine under a restrictive licence from TURBOMECA for the so le purpose of enabling safe operation and maintenance of the engine. Any other use of this information and data is subject to the prior agreement of sales terms with TURBOMECA.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Information 

# 292720840 Page 2 October 30/2013 

## All scheduled or unscheduled ma intenance procedures carried out pursuant to a maintenance document (Maintenance Manual, Technical Instruction, Maintenance T echnical Instruction) must be recorded in the relevant engine log book section(s), on the exchangeable supply log card (module) or the log card (accessory) where applicable. All modifications made pursuant to a Service Bulletin must be recorded in the relevant engine log book secti on(s), on the exchangeable supply log card (module) or the log card (accessory) where applicable. Failure to record incorporation of these maintenance procedures or modifications could result in uns afe engine usage conditions which could compromise flight safety.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 General

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1 October 30/2013 VIBRATION CHECK OF THE 41-TOOTH GEAR FOR CHECK ON TEST BENCH GENERAL

1. Introduction Apply this technical instruction at a TURBOM ECA approved Service Center or a TURBOMECAapproved Maintenance Center. It is intended for TURBOMECA-approved technici ans carrying out maintenance procedures on ARRIEL 1 turboshaft engines and who have followed a Level-1 or 2 maintenance training course. It describes the procedure for the vibration check to be done on a test bench to make sure that the 41-tooth gear of the accessory gear box (Module 01) meshes correctly. This procedure is requested by the Mandatory Service Bulletin No. 292 72 0839. These works must be carried out in compliance with the procedure described below.
2. Reference documents - Maintenance Manual. - Mandatory Service Bulletin No. 292 72 0839. 3. Purpose of the operation - Check of mesh frequency order 82 of the 41-tooth g ear (of the 41/23 matched gear assembly) of the accessory gearbox (Module 01). 4. Pre-requisites Not applicable.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 General

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 2 October 30/2013 PAGE INTENTIONALLY LEFT BLANK



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1301 October 30/2013 VIBRATION CHECK OF THE 41-TOOTH GEAR FOR CHECK ON TEST BENCH TESTS (ENGINE)
1. Pre-requisites mentioned in the procedure A. Standard tools Description Part Number Q u a n t i t y Mechanic’s standard tool kit 1 Laptop 1 B. Special tools for B&K 9752 -W-001 simplified system NOTE : Special tools that are necessary to do the vibration check of the 41-tooth gear with the B&K 9752-W-001 simplified system (paragraph 4) when the preliminary procedures have been done (paragraph 3). Description Part Number Q u a n t i t y Z41 vibration check kit for B&K 9752-W-001 test bench, including: TM6021G001 1 - Vibration analyzer B&K 2250-H-001 TM5351G201 1 - USB / micro USB cable B&K AO-1494 TM5351G601 1 - Accelerometer cable M3 / LEMO B&K AO-0701-D-100 - Length 10m TM6021G201 1

- Miniature Deltatron® accelerometer B&K 4397-A TM5987G201 1 - Screw HC with flat end DIN 913 (NORELEM 07165-03X) B&K UA-2095 TM5987G301 1
- Neodymium Iron Boron pot magnet (ARELEC 035112 3) B&K UA-2094 TM5987G401 1 - Dual channel tacho coupler B&K WB-3487 TM5988G201 1 - BNC / LEMO cable B&K AO-0440-D-030 - Length 3m TM6021G301 1

- BNC / BNC cable B&K AO-0087-D-030 - Length 3m N/A 1



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1302 October 30/2013 C. Special tools for PULSE B&K 3560 and B&K LAN-XI systems NOTE : Special tools that are necessary to do the vibration check of the 41-tooth gear with the PULSE B&K 3560 and B&K LAN-XI systems (paragraph 5) when the preliminary procedures have been done (paragraph 3).

D. Consumables Description Q u a n t i t y "TY-RAP"-type plastic clamp AN

E. Systematic spares Not applicable. F. Spares Not applicable.
2. Reference tasks and documents - Standard practices - General. Refer to Task 70-01-00-950-801-A01 of the Maintenance Manual. Description Part Number Q u a n t i t y Acquisition system B&K 3560-B or B&K LAN-XI N/A 1 Miniature Deltatron® accelerometer B&K 4397-A TM5987G201 1 Screw HC with flat end DIN 913 (NORELEM 07165-03X) B&K UA-2095 TM5987G301 1 Neodymium Iron Boron pot magnet (ARELEC 0351123) B&K UA-2094 TM5987G401 1 Accelerometer cable (connector M3 / 10-32 UNF) B&K AO-1381-D-012 - Length 1.2m N/A 1 Adapter (connector 10-32 UNF / BNC) B&K JP-0145 N/A Adapter (connector BNC / BNC) N/A BNC / BNC cable B&K AO-0087- D-100 - Length 10m N/A 1 BNC / BNC cable B&K AO-008 7-D-030 - Length 3m N/A 1



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1303 October 30/2013 3. Preliminary procedures A. Procedure (1) Charge the acquisition module batteries for min. 5 hours to avoid any battery charge problem during the engine test. (2) Stop the normal acceptance scheme, betwee n the end of the "VIBRATIONS" step and the beginning of the "LAST INSPECTION" step. (3) Remove the three attaching screws and then remove the front engine accelerometer from the front accelerometer support. (4) Record the following information (* data mandatory to complete the metadata (if system B & K 9752-W-001) or the trace file (if system B & K PULSE)): (a) Bench Operator * Site * Bench number *

(b) Engine

Type / Variant / Version * Serial Number * Time since new Time since overhaul Time since repair

(c) Modules
Serial Number * P/N Time since new * Time since overhaul Time since repair M 01 * M 02 M 03 M 04 M 05



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1304 October 30/2013 4. Vibration check of the 41-tooth gear wi th the simplified system (B&K 9752-W-001) A. Installation of the accelerometer, if necessary (Refer to Figure 1301) (1) Install the B&K UA-2095 screw HC (TM5987 G301) (hexagonal socket head side) in the B&K 4397-A accelerometer (T M5987G201) (flat head of the screw HC oriented to the pot magnet). (2) Install the B&K UA-2094 pot magnet (T M5987G401) on the B&K 4397-A accelerometer (TM5987G201) / B&K UA-2095 scre w HC (TM5987G301) assembly. (3) Connect the B&K 4397-A accelerometer (T M5987G201) with t he B&K AO-0701-D-100 accelerometer cable (TM6021G201). (4) Tighten the connector of the B&K AO-07 01-D-100 accelerometer cable (TM6021G201) moderately on the B&K 4397-A accelerometer (TM5987G201). CAUTION : MAKE SURE THAT THE POT MAGNET BASE TOUCHES THE REAR SCREW OF THE FRONT ACCELEROMETER SUPPORT AND THE AXIAL COMPRESSOR CASING. (5) Install the B&K 4397-A accelerometer (TM5987G201) / B&K UA-2094 pot magnet (TM5987G401) / B&K AO -0701-D-100 accelerometer cable (TM6021G201) as sembly on the front accelerometer support. CAUTION : MAKE SURE THAT THE CABLE DOES NOT TOUCH THE TEST BENCH CONTROLS. (6) Route the B&K AO-0701-D-100 accelerometer cable (TM6021G201) to the control room, attaching it in different places with "TY-RAP"-type plastic clamps.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1305 October 30/2013 41-tooth gear vibration check - Installation of the accelerometer Figure 1301



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1306 October 30/2013 B. Connection of the B&K 2250-H-001 vibrat ion analyzer (Refer to Figure 1302) (1) Check the charge status of t he B&K QB-0061 battery (TM5351P202). (2) Connect the N1/NG signal output of the test bench acquisition system to the "Input" of the B&K WB-3487 dual channel tacho coupler (TM5988G201) with the B&K AO-0087-D-030 BNC / BNC cable. (3) Connect the “Output” of the B&K WB-3487 dual channel tacho coupler (TM5988G201) to the B&K 2250-H-001 vibration analyzer (TM5351G2 01) with the B&K AO-0440-D-015 BNC / LEMO cable (TM5988G301), as follows: - “Trigger input” terminal for the N1/NG signal. (4) Connect the B&K AO-0701- D-100 accelerometer cable (TM6021G201) to the B&K 2250-H-001 vibration analyzer (TM5351G201), as follows: - "Input" terminal for the accelerometer signal.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1307 October 30/2013 41-tooth gear vibration check - Connection of the B&K 2250-H- 001 vibration analyzer Figure 1302



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1308 October 30/2013 C. Vibration measurement The vibration record for the 41-tooth gear includes four acquisitions: CAUTION : IF T0 IS TOO LOW TO OBEY A START WITH A T9405 OIL TEMPERATURE BETWEEN 54°C (129°F) AND 56°C (133°F), THE CONTROL SETPOINT OF THE OIL CABINET MUST BE SET TO 70°C (158°F) AND THE FOUR ACQUISITIONS MUST BE DONE AGAIN. (1) Set the control setpoint of the test bench oil cabinet to 65°C (149°F). (2) Operate the B&K 2250-H-001 vibratio n analyzer (TM5351G201) as follows: (a) Press the ON-OFF push-button (1). (b) Check the date by clicking on the screen wi th the stylet on the date / time area at the bottom right, update if necessary. (c) Select the relevant work card in the menu:

 Z41-test bench-ARRIEL1 All except 1E2-1S-1S1, or

 Z41-test bench-ARRIEL1E2, or

 Z41-test bench-ARRIEL1S-1S1. (d) Supplement the metadata. NOTE : Metadata « Start up Type » : « Cold ». Metadata « Comments » : « S/N M 01 » + « TSN M01 = XXXX :XX h ». (3) Acquisition No. 1 (a) Read and record the T9405 oil temperature. (b) Pulse the push-button (3) of the B&K 2250-H-001 vibration analyzer (TM5351G201) to start data acquisition. NOTE : Start acquisition 5 seconds before the engine start. (c) Start the engine and increase up to ground idle. Record the following values:

 Row vibratory data from the accelerometer.

 Tachometer signal of the Gas Generator from the test bench acquisition system. (d) Pulse the push-button (3) of the B&K 2250-H-001 vibration analyzer (TM5351G201) to stop data acquisition. (e) Pulse the push-button (4) of the B&K 2250-H-001 vibration analyzer (TM5351G201) to store the acquired data. (f) Pulse the RESET push-button (2) of the B&K 2250-H-001 vibration analyzer (TM5351G201). NOTE : The vibration analyzer operates, by default, for approx. five minutes from the moment you push the RESET pushbut ton. Then it automatically goes to the stand-by mode. To reactivate it, press the ON-OFF push-button.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1309 October 30/2013 (g) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (h) Stop the engine. (4) Acquisition No. 2 (as soon as possible) (a) Operate the B&K 2250-H-001 vibratio n analyzer (TM5351G201) as follows: 1 Press the ON-OFF push-button (1), if the tool is in stand-by mode.
2 Supplement the metadata ( Start up Type : « Hot1 » ). (b) As soon as the T9405 oil temperature is between 54°C (129°F) and 56°C (133°F), pulse the push-button (3) of t he B&K 2250-H-001 vibration analyze r (TM5351G201) to start data acquisition. NOTE : Start acquisition 5 seconds before the engine start. (c) Start the engine and increase up to ground idle. Record the following values:

 Row vibratory data from the accelerometer.

 Tachometer signal of the Gas Generator from the test bench acquisition system. (d) Pulse the push-button (3) of the B&K 22 50-H-001 vibration analyz er (TM5351G201) to stop data acquisition. (e) Pulse the push-button (4) of the B&K 22 50-H-001 vibration analyz er (TM5351G201) to store the acquired data. (f) Pulse the RESET push-button (2) of the B&K 2250-H-001 vibration analyzer (TM5351G201). NOTE : The vibration analyzer operates, by default, for approx. five minutes from the moment you push the RESET pushbut ton. Then it automatically goes to the stand-by mode. To reactivate it, press the ON-OFF push-button. (g) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (h) Stop the engine. (5) Acquisition No. 3 (as soon as possible) (a) Operate the B&K 2250-H-001 vibratio n analyzer (TM5351G201) as follows: 1 Press the ON-OFF push-button (1), if the tool is in stand-by mode.
2 Supplement the metadata ( Start up Type : « Hot2 » ). (b) As soon as the T9405 oil temperature is between 54°C (129°F) and 56°C (133°F), pulse the push-button (3) of t he B&K 2250-H-001 vibration analyze r (TM5351G201) to start data acquisition. NOTE : Start acquisition 5 seconds before the engine start.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1310 October 30/2013 (c) Start the engine and increase up to ground idle. Record the following values:

 Row vibratory data from the accelerometer.

 Tachometer signal of the Gas Generator from the test bench acquisition system. (d) Pulse the push-button (3) of the B&K 22 50-H-001 vibration analyz er (TM5351G201) to stop data acquisition. (e) Pulse the push-button (4) of the B&K 22 50-H-001 vibration analyz er (TM5351G201) to store the acquired data. (f) Pulse the RESET push-button (2) of the B&K 2250-H-001 vibration analyzer (TM5351G201). NOTE : The vibration analyzer operates, by default, for approx. five minutes from the moment you push the RESET pushbut ton. Then it automatically goes to the stand-by mode. To reactivate it, press the ON-OFF push-button. (g) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (h) Stop the engine. (6) Acquisition No. 4 (as soon as possible) (a) Operate the B&K 2250-H-001 vibratio n analyzer (TM5351G201) as follows: 1 Press the ON-OFF push-button (1), if the tool is in stand-by mode.
2 Supplement the metadata ( Start up Type : « Hot3 » ). (b) As soon as the T9405 oil temperature is between 54°C (129°F) and 56°C (133°F), pulse the push-button (3) of the B&K 2250-H-001 vibration analyzer (TM5351G201) to start data acquisition. NOTE : Start acquisition 5 seconds before the engine start. (c) Start the engine and increase up to ground idle. Record the following values:

 Row vibratory data from the accelerometer.

 Tachometer signal of the Gas Generator from the test bench acquisition system. (d) Pulse the push-button (3) of the B&K 2250-H-001 vibration analyzer (TM5351G201) to stop data acquisition. (e) Pulse the push-button (4) of the B&K 2250-H-001 vibration analyzer (TM5351G201) to store the acquired data.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1311 October 30/2013 (f) Pulse the RESET push-button (2) of the B&K 2250-H-001 vibration analyzer (TM5351G201). NOTE : The vibration analyzer operates, by default, for approx. five minutes from the moment you push the RESET pushbut ton. Then it automatically goes to the stand-by mode. To reactivate it, press the ON-OFF push-button. (g) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (h) Stop the engine. (7) Removal of the measuring and acquisition system , if necessary (a) Disconnect the B&K 2250-H- 001 vibration analyzer (TM5351G201) as follows: 1 Disconnect and remove the B&K AO -0440-D-030 BNC / LEMO cable (TM6021G301) that connects the “Trigger input" terminal of the B&K 2250-H-001 vibration analyzer (TM5351G201) to th e “Output” of the B&K WB-3487 dual channel tacho coupler (TM5988G201).
2 Disconnect and remove the B&K AO-0087-D-030 BNC / BN C cable that connects the N1/NG signal output of the test bench acquisition system to the "Input" of the B&K WB-3487 dual channel tacho coupler (TM5988G201). 3 Disconnect the B&K AO- 0701-D-100 acce lerometer cable (T M6021G201) from the “Input” terminal of the B&K 2250-H-001 vibration a nalyzer (TM5351G201). (b) Remove the "TY-RAP"-type plastic clamps that hold the B&K AO-0701-D-100 accelerometer cable (TM6021G201) to the control room. (c) Remove the B&K 4397-A accelerometer (T M5987G201) / B&K UA -2094 pot magnet (TM5987G401) / B&K AO-0701-D-100 accele rometer cable (TM6021G201) assembly from the front accelerometer support. (d) Remove the B&K 4397-A accelerometer (T M5987G201), if nece ssary, as follows: 1 Remove the B&K AO-0701-D- 100 accelerometer cable (T M6021G201) from the B&K 4397-A accelerome ter (TM5987G201).
2 Remove the B&K 4397-A accelerometer (T M5987G201) from t he B&K UA-2094 pot magnet (TM5987G401) / B&K UA-2095 screw HC (T M5987G301) assembly. 3 Remove the B&K UA-2095 screw HC (T M5987G301) from the B&K UA-2094 pot magnet (TM5987G401). (e) Package the removed equipment.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1312 October 30/2013 (8) Back to initial configuration (a) Install the engine accelerometer on the front accelerometer support with the three attaching screws. (b) Set the control setpoint of the test ben ch oil cabinet back to its initial value. (c) Continue the normal acceptance scheme. (9) Data processing (a) Energize the laptop and wait until t he laptop initialization is completed. (b) If necessary, install the BZ 5503 software in the laptop. (c) Connect the B&K 2250-H-001 vibration analyzer (TM5351G201) to the laptop with the B&K AO-1494 USB / Micro U SB cable (TM5351G601). (d) Open the BZ -5503 software. Downlo ad and rename the data in the laptop. (e) Send the four acquisitions (file by file in the following sequence: COLD – HOT1 – HOT2 and HOT3) to the Brüel&Kjaer server, to the following email address, via email (small envelope) BZ 5503 software icon:

 

### tm.crex@bkcloudservices.com

. (f) Close the BZ 5503 software and de-energize the laptop. (g) Press the push-button (1) of the B&K 2250-H -001 vibration analyzer (TM5351G201) to de-energize it. (h) Remove the B&K AO-1494 USB / Micro USB cable (TM5351G601) to disconnect the B&K 2250-H-001 vibration analyzer (TM 5351G201) from the laptop. (i) Package the removed equipment. D. Interpretation of the vibration check (1) Consider the vibration check results after re ceiving the measurement report generated by the B&K server, following the instructions of Mandatory Service Bulletin N°292 0839.

o Level 1 : Compliant module

o Level 2 : Not compliant module (2) Complete the vibration record table (refer to Appendix 1) - values are available on page 2 of the B&K report (« Indicator’s table »). (3) Inform your Noria coordinator that this tec hnical instruction has been performed by returning the fully completed compliance certificate (Appendix 2).



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1313 October 30/2013 (4) NORIA coordinators adress

E. Final steps Not applicable. For North and Central America TURBOMECA-Noria

Team Dallas 2709 Forum Drive Grand Prairie, TX 75052 – USA Fax : +1 972 606 76 68 noria-dallas@turbomeca.com Team Canada 11800, rue Helen-Bristol J7N 3G8 QC MIRABEL –Canada Fax : +1 450 476 1449 noria-mirabel@turbomeca.ca Team Mexico Montes Urales 505 Piso 3 Colonia Lomas de Chapultepec 11000 – Mexico DF noria-mexico@turbomeca.com.mx For Africa, Europe, Middle East TURBOMECA-Noria

Team Tarnos DVO Service NORIA 40220 TARNOS – France Fax : +33 (0) 5 59 74 45 72 noria-tarnos-arriel1@ turbomeca.fr

Team UK Concorde Way Segensworth North, Fareham Hants PO15 5RL - United Kingdom noria-tmuk@turbomeca.co.uk

Team Hamburg Borsteler Chaussee 43 22453 Hamburg – Germany Fax:+49 40 500 216 61 noria-hamburg@turbomeca.de For South America TURBOMECA-Noria Team Rio Rua Capitão Guynemer, 1626 – Xerém CEP : 25250-130 - Duque de Caxias - RJ – Brasil Fax : +55 21 2679 2794 noria-rio@turbomeca.com.br For Australasia, Oceania, Japan TURBOMECA-Noria Team Sydney 115 Wackett St, Bankstown Airport Bankstown, NSW 2200 – Australia Fax : +61 2 9791 6708 noria-sydney@turbomeca.com.au For Asia Pacific TURBOMECA-Noria

Team Singapore 63 Loyang Way, Singapore 508753 Fax:+65 6545 4978 noria.singapore@turbomeca.com.sg



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1314 October 30/2013 PAGE INTENTIONALLY LEFT BLANK



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1315 October 30/2013 5. Vibration check of the 41-tooth gear with the PULSE B&K 3560 and B&K LAN-XI systems A. Installation of the accelerometer (Refer to Figure 1303) (1) Install the B&K 4397-A accelerome ter (TM5987G201), if necessary. (a) Install the B&K UA-2095 screw HC (TM5987 G301) (hexagonal sock et head side) in the B&K 4397-A accelerometer (T M5987G201) (flat head of the screw HC oriented to the pot magnet). (b) Install the B&K UA-2094 pot magnet (T M5987G401) on the B&K 4397-A accelerometer (TM5987G201) / B&K UA-2095 scre w HC (TM5987G301) assembly. (c) Connect the B&K 4397-A accelerometer (T M5987G201) with t he B&K AO-1381-D-012 accelerometer cable. (d) Tighten the connector of the B&K AO-1381-D-012 a ccelerometer cable moderately on the B&K 4397-A accelerome ter (TM5987G201). CAUTION : MAKE SURE THAT THE POT MAGNET BASE TOUCHES THE REAR SCREW OF THE FRONT ACCELEROMETER SUPPO RT AND THE AXIAL COMPRESSOR CASING. (2) Install the B&K 4397-A accelerometer (TM5987G201) / B&K UA-2094 pot magnet (TM5987G401) / B&K AO-1381 -D-012 accelerometer cabl e assembly on the front accelerometer support. CAUTION : MAKE SURE THAT THE CABLE DOES NOT TOUCH THE TEST BENCH CONTROLS. (3) Install the B&K JP-0145 adapter on the B&K AO-1381-D-012 acce lerometer cable. (4) Install one end of the BNC / B NC adapter in the B&K JP-0145 adapter. (5) Install the B&K AO-0087-D-100 BNC / BNC cable in the other end of the BNC / BNC adapter. (6) Route the B&K AO-0087-D-100 BNC / BNC cable to the control room, attaching it in different places with "TY-RAP"-type plastic clamps.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

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# 292720840 Page 1316 October 30/2013 41-tooth gear vibration check - Installation of the accelerometer Figure 1303



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

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# 292720840 Page 1317 October 30/2013 B. Use of the B&K 3560-B acquisition module (Refer to Figure 1304) (1) Energize and check the charge status of the B&K 3560-B acquisition module batteries. (2) Connect the B&K 3560-B acquisition modul e to the laptop with the LAN cable. (3) Connect the N1/NG signal output of the te st bench acquisition system to the B&K 3560-B acquisition module with the B&K AO-00 87-D-030 BNC / BNC c able as follows: - "Ch1" terminal for the N1/NG signal. (4) Connect the B&K AO-0087-D-100 BNC / BNC c able to the B&K 3560-B acquisition module as follows: - "Ch2" terminal for the cable connected to the B&K 4397-A accelerometer (TM5987G201). (5) Energize the laptop and wait until t he laptop initialization is completed. (6) Launch the related PULSE Z41 program.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

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# 292720840 Page 1318 October 30/2013 41-tooth gear vibration check - Us e of the B&K 3560-B acquisition module Figure 1304



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1319 October 30/2013 C. Use of the B&K LAN-XI acquisiti on module (Refer to Figure 1305) (1) Check the charge status of the B&K 2831 battery. (2) Assemble the B&K 2831 battery module and t he B&K 3050-A-060 acquisition module with the 4 captive screws. (3) Connect the B&K WB-1497 link module to the rear of the B&K 2831 battery and of the B&K 3050-A-060 acquisition module. (4) Connect the B&K 3560-B acquisition modul e to the laptop with the LAN cable. (5) Connect the N1/NG signal output of the te st bench acquisition system to the B&K 3560-B acquisition module with the B&K AO-00 87-D-030 BNC / BNC c able as follows: - "Ch1" terminal for the N1/NG signal. (6) Connect the B&K AO-0087-D-100 BNC / BNC c able to the B&K 3560-B acquisition module as follows: - "Ch2" terminal for the cable connected to the B&K 4397-A accelerometer (TM5987G201). (7) Energize the B&K 2831 battery. (8) Energize the laptop and wait until t he laptop initialization is completed. (9) Launch the related PULSE Z41 program.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

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# 292720840 Page 1320 October 30/2013 41-tooth gear vibration check - Use of the B&K LAN-XI acquisition module Figure 1305



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

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# 292720840 Page 1321 October 30/2013 D. Vibration measurement The vibration record for the 41-tooth gear includes four acquisitions: CAUTION : IF T0 IS TOO LOW TO OBEY A START WITH A T9405 OIL TEMPERATURE BETWEEN 54°C (129°F) AND 56°C (133°F), THE CONTROL SETPOINT OF THE OIL CABINET MUST BE SET TO 70°C (158°F) AND THE FOUR ACQUISITIONS MUST BE DONE AGAIN. (1) Set the control setpoint of the test bench oil cabinet to 65°C (149°F). (2) Acquisition No. 1 (a) Read and record the T9405 oil temperature. (b) Create an acquisition file in the software; name it as follows:

 (Engine Family/Version/Variant _Engine S/N_Type of start) Example : ARRIEL 1B_733_Cold (c) Start the engine and increase up to ground idle. Record the following value:

 Vibration acceleration level, in rms g, filtered on harmonic 2 (order 82) of the mesh frequency of the 41-tooth gear (of the 41/23 matched gear assembly). NOTE : The acquisition start and stop are automatic. (d) Read and record, in the vibration record table (Appendix 1), the maximum level of order 82 of the mesh frequency of the 41 -tooth gear in the 4,000-6,000 rpm range. (e) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (f) Stop the engine. (3) Acquisition No. 2 (as soon as possible) (a) Read and record the T9405 oil temperature. (b) Create an acquisition file in the software; name it as follows:

 (Engine Family/Version/Variant _Engine S/N_Type of start) Example : ARRIEL 1B_733_Hot1. (c) As soon as the T9405 oil temperature is between 54°C (129°F) and 56°C (133°F), start the engine and increase up to ground idle. Record the following value:

 Vibration acceleration level, in rms g, filtered on harmonic 2 (order 82) of the mesh frequency of the 41-tooth gear (of the 41/23 matched gear assembly). NOTE : The acquisition start and stop are automatic.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1322 October 30/2013 (d) Read and record, in the vibration record table (Appendix 1), the maximum level of order 82 of the mesh frequency of the 41 -tooth gear in the 4,000-6,000 rpm range. (e) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (f) Stop the engine. (4) Acquisition No. 3 (as soon as possible) (a) Read and record the T9405 oil temperature. (b) Create an acquisition file in the software; name it as follows:

 (Engine Family/Version/Variant _Engine S/N_Type of start) Example : ARRIEL 1B_733_Hot2. (c) As soon as the T9405 oil temperature is between 54°C (129°F) and 56°C (133°F), start the engine and increase up to ground idle. Record the following value:

 Vibration acceleration level, in rms g, filtered on harmonic 2 (order 82) of the mesh frequency of the 41-tooth gear (of the 41/23 matched gear assembly). NOTE : The acquisition start and stop are automatic. (d) Read and record, in the vibration record table (Appendix 1), the maximum level of order 82 of the mesh frequency of the 41 -tooth gear in the 4,000-6,000 rpm range. (e) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (f) Stop the engine. (5) Acquisition No. 4 (as soon as possible) (a) Read and record the T9405 oil temperature. (b) Create an acquisition file in the software; name it as follows:

 (Engine Family/Version/Variant _Engine S/N_Type of start) Example : ARRIEL 1B_733_Hot3. (c) As soon as the T9405 oil temperature is between 54°C (129°F) and 56°C (133°F), start the engine and increase up to ground idle. Record the following value:

 Vibration acceleration level, in rms g, filtered on harmonic 2 (order 82) of the mesh frequency of the 41-tooth gear (of the 41/23 matched gear assembly). NOTE : The acquisition start and stop are automatic.



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1323 October 30/2013 (d) Read and record, in the vibration record table (Appendix 1), the maximum level of order 82 of the mesh frequency of the 41 -tooth gear in the 4,000-6,000 rpm range. (e) Stay at a stabilized rating until you get a T9405 oil temperature of 65°C (149°F). (f) Stop the engine. (6) Removal of the measuring and acquisition system (a) De-energize the acquisition m odule used (B&K 3560-B or B&K LAN-XI). (b) Close the PULSE program and de-energize the laptop. (c) For the B&K 3560-B or B&K LAN-XI acquis ition module, do the following operations:

 Disconnect the LAN cable that connects the acquisition module to the laptop.

 Disconnect and remove th e B&K AO-0087-D-030 BNC / BNC cable that connects the "Ch1" terminal of the B&K 3560-B acquisition module to the N1/NG signal output of the test bench acquisition system.

 Disconnect the B&K AO-0087- D-100 BNC / BNC cabl e from the "Ch2" terminal of the acquisition module. (d) For the B&K LAN-XI acquisition mo dule, do the following operations:

 Disconnect and remove t he B&K WB-1497 link module fr om the rear of the B&K 2831 battery and of the B&K 3050-A-060 acquisition module.

 Unscrew the 4 captive screws and then remove the B&K 2831 battery module and the B&K 3050-A-060 acquisition module. (e) Remove the "TY-RAP"-type plastic clamps that hold the B&K AO-0087-D-100 BNC / BNC cable to the control room. (f) Disconnect and remove the B&K AO-0 087-D-100 BNC / BNC cable from the BNC / BNC adapter. (g) Disconnect and remove the BNC / BNC adapter from the B&K JP-0145 adapter. (h) Disconnect and remove the B&K JP- 0145 adapter from the B&K AO-1381-D-012 accelerometer cable. (i) Remove the B&K 4397-A accelerometer (TM5987G201) / B&K UA -2094 pot magnet (TM5987G401) / B&K AO-1381-D -012 accelerometer cable assembly from the front accelerometer support. (j) Remove the B&K 4397-A accelerometer (T M5987G201), if nece ssary, as follows: 1 Remove the B&K AO-1381-D-012 acce lerometer cable from the B&K 4397-A accelerometer (TM5987G201).
2 Remove the B&K 4397-A accelerometer (T M5987G201) from t he B&K UA-2094 pot magnet (TM5987G401) / B&K UA-2095 screw HC (T M5987G301) assembly. 3 Remove the B&K UA-2095 screw HC (T M5987G301) from the B&K UA-2094 pot magnet (TM5987G401).



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

Effectivity: 1B - 1D - 1D1 Tests (engine)

The information contained in this manual is subject to the warning provided on the information page 

# 292720840 Page 1324 October 30/2013 (k) Package the removed equipment. (7) Back to initial configuration (a) Install the engine accelerometer on the front accelerometer support with the three attaching screws. (b) Set the control setpoint of the o il cabinet back to its initial value. (c) Continue the normal acceptance scheme. E. Interpretation of the vibration check (1) The module is considered compliant if the maximum vibration level of the 3 « Hot » records (Hot1, Hot2 and Hot3) is strictly less than 13g. (2) The recommendations are given in Mandatory SB No. 292 72 0839. (3) Complete the vibration record table (refer to Appendix 1). (4) Inform your noria coordinator that this tech nical instruction has been performed by returning the fully completed compliance certificate (Appendix 2).



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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

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# 292720840 Page 1325 October 30/2013 (5) Coordinator NORIA address

F. Final steps Not applicable. For North and Central America TURBOMECA-Noria Team Dallas 2709 Forum Drive Grand Prairie, TX 75052 – USA Fax : +1 972 606 76 68 noria-dallas@turbomeca.com Team Canada 11800, rue Helen-Bristol J7N 3G8 QC MIRABEL –Canada Fax : +1 450 476 1449 noria-mirabel@turbomeca.ca

Team Mexico Montes Urales 505 Piso 3 Colonia Lomas de Chapultepec 11000 – Mexico DF noria-mexico@turbomeca.com.mx For Africa, Europe, Middle East TURBOMECA-Noria

Team Tarnos DVO Service NORIA 40220 TARNOS – France Fax : +33 (0) 5 59 74 45 72 noria-tarnos-arriel1@ turbomeca.fr

Team UK Concorde Way Segensworth North, Fareham Hants PO15 5RL - United Kingdom noria-tmuk@turbomeca.co.uk

Team Hamburg Borsteler Chaussee 43 22453 Hamburg – Germany Fax:+49 40 500 216 61 noria-hamburg@turbomeca.de For South America TURBOMECA-Noria
Team Rio Rua Capitão Guynemer, 1626 – Xerém CEP : 25250-130 - Duque de Caxias - RJ – Brasil Fax : +55 21 2679 2794 noria-rio@turbomeca.com.br For Australasia, Oceania, Japan TURBOMECA-Noria Team Sydney 115 Wackett St, Bankstown Airport Bankstown, NSW 2200 – Australia Fax : +61 2 9791 6708 noria-sydney@turbomeca.com.au For Asia Pacific TURBOMECA-Noria

Team Singapore 63 Loyang Way, Singapore 508753 Fax:+65 6545 4978 noria.singapore@turbomeca.com.sg



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## TURBOMECA 

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# 292720840 October 30/2013 

# APPENDIX

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## TURBOMECA 

# ARRIEL 1 TECHNICAL INSTRUCTION

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# 292720840 Page 1 October 30/2013 APPENDIX 1 VIBRATION RECORD TABLE



### Record No.

................
Date

Site

Bench number
ARRIEL 1 (Variant) S/N of Engine

S/N of Module 1
P/N – S/N of matched gear assembly
TSN of M01

M01 disassembled YES NO Type of attachment for the Accelerometer ARELEC magnet
Vibration check per IT_292_72_0840 Version ...

HH MM SS T9405 oil T° O82 max. values measured (in g) 

### 1 st 

### start “Cold”
2 nd 

### start “Hot1”
3 rd 

### start “Hot2”
4 th 

### start “Hot3”



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# 292720840 Page 1 October 30/2013 

## Objet : Attestation d’appli cation de l’IT n°292 72 0840. Subject: TI No. 292 72 0840 compliance certificate.
Important / Important notice : Après application des instructions spécifiées dans cette instruction technique, veuillez compléter la présente attestation et la retourner par courrier ou courriel ou fax à (se reporter au paragraphe 5.E.5): After application of the instructions specified in this tec hnical instruction, please complete this certificate and mail or email or fax it to (refer to paragraph 5.E.5):

Information concernant le matériel / Equipment information
Utilisateur Customer N° Appareil Aircraft S/N
N/S - S/N Réf. - P/N TSN * TSO * CSN* CSO*
Moteur Engine
Module M01

* TSN = Time Since New (Heures depuis neuf) TSO = Time Since Overhaul (Heures depuis RG) CSN = Cycles Since New (Cycles depuis neuf) CSO = Cycles Since Overhaul (Cycles depuis RG) Opération effectuée par / Work performed by: Niveau vibratoire <13g Vibration level < 13g Niveau vibratoire ≥ 13g Vibration level ≥ 13g Résultats du contrôle (cocher la case correspondante) Inspection result: check the corresponding box Conforme Compliant Non conforme Not compliant Niveau vibratoire maximum en g Maximum vibration level in g g Je certifie que le module identifié ci-dessus a été contrôlé selon les directives de cette instruction technique. I certify that the above-mentioned module has been controlled according to the directives given in this technical instruction.
Date [JJ / MMMM (en lettre) / AAAA ou/or DD / MMMM (letter) / YYYY]] Nom / Print name Fonction / Job title

A NNEXE 2 / APPENDIX 2 Signature :



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