# Attachment A

– Current Title V Permit

# Johns Manville Inc (51613)



# New Jersey Department of Environmental Protection

Reason for Application Date: 2/16/2007



# Permit Being Modified

Permit Class: BOP Number: 990001

Description

of Modifications: Air permit application for capacity expansion on Line #58. There will be a series of

physical modifications to the existing equipment: melters enhancement (E17-E19), oven

zone additions (E4); cooling table modifications (E5), and an increased throughput of raw

materials.

Additionally, Line #58 equipment will be structured as two Emission Units, as follows:

U7 will combine former emission units U1, U2, U3, U4, U5, and U7; and

U8 will combine former emission units U8, U9, U10, U11, U12, U25, and U30.

Page 1 of 1

# Johns Manville Inc (51613) **Date: 2/16/2007** 



# New Jersey Department of Environmental Protection

Facility Profile (General)

**368,250**

**337,000**

**Feet**

**NAD83**

**Other/Unknown**

**Hard Copy Map**

**Manufacture of fiberglass insulation 3296**  State Plane Coordinates:

X-Coordinate:

Y-Coordinate:

Units:

Datum:

Source Org.:

Source Type:

County: Industry:

Location

Description: Primary SIC:

Secondary SIC: **Camden** Mailing

Address: Street

Address: **JOHNS MANVILLE INC**

**437 NORTH Grove ST**

**WINSLOW TOWNSHIP, NJ 08009**

**JOHNS MANVILLE INC**

**437 NORTH Grove ST**

**BERLIN, NJ 08009** Facility Name (AIMS): **Johns Manville Inc** Facility ID (AIMS): **51613**

NAICS:

**Page 1 of 3**

# Johns Manville Inc (51613) **Date: 2/16/2007** 



# New Jersey Department of Environmental Protection

Facility Profile (General)

**(856) 768-7061 x**

**( ) - x**

**iannuccg@jm.com Johns Manville, Inc** 

**Gene Iannucci**

**Environmental Specialist**

**(856) 768-7070 x Johns Manville, Inc** 

**437 North Grove Street**

**Berlin, NJ 08009** Organization: Org. Type:

Name:

Title:

Phone:

Fax: Mailing

Address:

Other:

Type:

Email: **Corporation**

NJ EIN: **40805401006** Contact Type: General Contact

**(609) 768-7061 x**

**( ) - x Johns Manville, Inc** 

**Paul Czachor**

**Plant Manager**

**(609) 768-7000 x Johns Manville, Inc** 

**437 North Grove Street**

**Berlin, NJ 08009** Organization: Org. Type:

Name:

Title:

Phone:

Fax: Mailing

Address:

Other:

Type:

Email: **Corporation**

NJ EIN: Contact Type: On-Site Manager

**(856) 768-7061 x**

**( ) - x Corporation** 

**Johns Manville, Inc**

**Corporation**

**(856) 768-7000 x Johns Manville, Inc** 

**437 North Grove Street**

**Berlin, NJ 08009** Organization: Org. Type:

Name:

Title:

Phone:

Fax: Mailing

Address:

Other:

Type:

Email: **Corporation**

NJ EIN: **40805401006** Contact Type: Operator

**Page 2 of 3**

# Johns Manville Inc (51613) **Date: 2/16/2007** 



# New Jersey Department of Environmental Protection

Facility Profile (General)

**(856) 768-7061 x**

**( ) - x Corporation** 

**Johns Manville, Inc**

**Corporation**

**(856) 768-7000 x Johns Manville, Inc** 

**437 North Grove Street**

**Berlin, NJ 08009** Organization: Org. Type:

Name:

Title:

Phone:

Fax: Mailing

Address:

Other:

Type:

Email: **Corporation**

NJ EIN: **40805401006** Contact Type: Owner (Current Primary)

**(609) 768-7061 x**

**( ) - x Johns Manville, Inc** 

**Paul Czachor**

**Plant Manager**

**(609) 768-7000 x Johns Manville, Inc** 

**437 North Grove Street**

**Berlin, NJ 08009** Organization: Org. Type:

Name:

Title:

Phone:

Fax: Mailing

Address:

Other:

Type:

Email: **Corporation**

NJ EIN: Contact Type: Responsible Official

**Page 3 of 3**

# 2/16/2007



# New Jersey Department of Environmental Protection

Facility Profile (Permitting) Date: 

# Johns Manville Inc (51613)

Page 1 of 1Johns Manville Inc (51613)New Jersey Department of Environmental ProtectionNon-Source Fugitive EmissionsDate:02/16/2007FGNJIDDescription ofActivity CausingEmissionLocationDescriptionReasonable Estimate of Emissions (tpy)VOC(Total)NOxCOSOTSP(Total)PM-10PbHAPS(Total)Other(Total)FG1Process leaks fromdelivery lines/equip.Plant GeneralFG2Non-captured VOClossesPlant GeneralFG3Raw materialunloadingUnloadingTotal9.2802.0002.0002.0005.0002.0000.0000.195000000.000Page 1 of 1Johns Manville Inc (51613)New Jersey Department of Environmental ProtectionInsignificant Source Emissions2/16/2007Date:ISNJIDSource/GroupDescriptionEquipment TypeLocationDescriptionEstimate of Emissions (tpy)VOC(Total)NOxCOSOTSPPM-10PbHAPS(Total)Other(Total)IS1Combustion Sources(incluing hot rolls,heaters, burners, boilers& Misc.)Fuel CombustionEquipment (Other)Plant General2.5003.5040.7360.0210.4200.420IS2Cooling TowersOther EquipmentPlant General0.70018.47018.470IS3Petroleum StorageTanksStorage VesselPlant General1.990IS4Gasoline Storage Tank(<2000 gallon capacity)Storage VesselPlant General1.000IS5Evaporative losses &MiscellaneousequipmentOther EquipmentPlant General1.000Total7.1903.5040.7360.02118.8900.00018.8900.000000000.000Page 1 of 1Equip.NJIDFacility'sDesignationEquipmentDescriptionEquipment TypeCertificateNumberInstallDateGrandFatheredLast Mod.(Since 1968)Equip.Set IDNew Jersey Department of Environmental ProtectionEquipment InventoryJohns Manville Inc (51613)**2/16/2007 Date:** **E1 Collect 1** **Fuel PCP020002** **No 3/2/2002** **Collector 1 Fuel Combustion** **Equipment (Other) E2** **Collect 2 Fuel** **PCP020003 No** **3/2/2002 Collector 2** **Fuel Combustion Equipment (Other)** **E3 Collect 3** **Fuel PCP020004** **No 3/2/2002** **Collector 3 Fuel Combustion** **Equipment (Other) E4** **Oven Fuel** **PCP020006 No** **4/18/2002 Oven** **Fuel Combustion Equipment (Other)** **E5 Cooling** **Manufacturing PCP020005** **No 4/18/2002** **Cooling Conveyor Manufacturing and** **Materials Handling Equipment** **E6 Silo 1** **Storage PCP960006** **No 5/8/1984** **Silo 1 Storage Vessel** **E7 Silo 2** **Storage PCP960010** **No 3/9/1995** **Silo 2 Storage Vessel** **E8 Silo 4** **Storage PCP960007** **No 5/8/1984** **Silo 4 Storage Vessel** **E9 Silo 5** **Storage PCP960011** **No 5/8/1984** **Silo 5 Storage Vessel** **E10 Silo 6** **Storage PCP960008** **No 5/8/1984** **Silo 6 Storage Vessel** **E11 Silo 7** **Storage PCP960009** **No 5/8/1984** **Silo 7 Storage Vessel** **E12 Silo 8** **Storage PCP960012** **No 3/9/1995** **Silo 8 Storage Vessel** **E13 Silo 9** **Storage PCP960013** **No 5/8/1984** **Silo 9 Storage Vessel** **E14 Silo 10** **Storage PCP960014** **No 5/8/1999** **Silo 10 Storage Vessel** **E15 Silo 11** **Storage PCP960015** **No 5/8/1999** **Silo 11 Storage Vessel** **E16 Silo 12** **Storage PCP960005** **No 5/8/1984** **Silo 12 Storage Vessel** **Page 1 of 5**Equip.NJIDFacility'sDesignationEquipmentDescriptionEquipment TypeCertificateNumberInstallDateGrandFatheredLast Mod.(Since 1968)Equip.Set IDNew Jersey Department of Environmental ProtectionEquipment InventoryJohns Manville Inc (51613)**2/16/2007 Date:** **E17 Melter 1** **Manufacturing PCP960016** **No 8/24/2001** **Melter 1 Manufacturing and** **Materials Handling Equipment** **E18 Melter 2** **Manufacturing PCP960016** **No 8/24/2001** **Melter 2 Manufacturing and** **Materials Handling Equipment** **E19 Melter 3** **Manufacturing PCP960016** **No 8/24/2001** **Melter 3 Manufacturing and** **Materials Handling Equipment** **E20 Glass Del 1** **Manufacturing PCP960016** **No 8/24/2001** **Glass Delivery 1 Manufacturing and** **Materials Handling Equipment** **E21 Glass Del 2** **Manufacturing PCP960016** **No 8/24/2001** **Glass Delivery 2 Manufacturing and** **Materials Handling Equipment** **E22 Glass Del 3** **Manufacturing PCP960016** **No 8/24/2001** **Glass Delivery 3 Manufacturing and** **Materials Handling Equipment** **E23 HE Dust Hop** **Manufacturing PCP960016** **No 8/24/2001** **HE Dust Hop Manufacturing and** **Materials Handling Equipment** **E24 Chk Scale** **Manufacturing PCP960017** **No 9/29/1989** **Check Scale Manufacturing and** **Materials Handling Equipment** **E25 BlendTrans** **Manufacturing GEN990001** **No 3/19/1999** **Blend Transfer Manufacturing and** **Materials Handling Equipment** **Page 2 of 5**Equip.NJIDFacility'sDesignationEquipmentDescriptionEquipment TypeCertificateNumberInstallDateGrandFatheredLast Mod.(Since 1968)Equip.Set IDNew Jersey Department of Environmental ProtectionEquipment InventoryJohns Manville Inc (51613)**2/16/2007 Date:** **E26 Daybin 1** **Manufacturing GEN980001** **No 10/9/1998** **Daybin 1 Manufacturing and** **Materials Handling Equipment** **E27 Daybin 2** **Manufacturing GEN980002** **No 10/9/1998** **Daybin 2 Manufacturing and** **Materials Handling Equipment** **E28 Daybin 3** **Manufacturing GEN980003** **No 10/9/1998** **Daybin 3 Manufacturing and** **Materials Handling Equipment** **E29 Diesel Gen** **Stationary PCP960038** **No 3/25/1996** **Emerg Gen Stationary Reciprocating** **Engine E30** **Diesel FP Stationary** **PCP960039 No** **3/25/1996 Fire Water Pump** **Stationary Reciprocating Engine** **E31 Heater A** **Fuel PCP960033** **No 11/30/1993** **Heater A Fuel Combustion** **Equipment (Other) E32** **Heater B Fuel** **PCP960028 No** **1/19/1994 Heater B** **Fuel Combustion Equipment (Other)** **E33 Heater C** **Fuel PCP960029** **No 1/19/1994** **Heater C Fuel Combustion** **Equipment (Other) E34** **Heater D Fuel** **PCP960030 No** **1/19/1994 Heater D** **Fuel Combustion Equipment (Other)** **E35 Heater E** **Fuel PCP960031** **No 1/19/1994** **Heater E Fuel Combustion** **Equipment (Other) E36** **Heater F Fuel** **PCP960032 No** **1/19/1994 Heater F** **Fuel Combustion Equipment (Other)** **E37 Blow Wool 1** **Manufacturing PCP010001** **8/22/1985 No** **12/4/2001 Blow Wool 1** **Manufacturing and Materials Handling** **Equipment Page 3 of 5** Equip.NJIDFacility'sDesignationEquipmentDescriptionEquipment TypeCertificateNumberInstallDateGrandFatheredLast Mod.(Since 1968)Equip.Set IDNew Jersey Department of Environmental ProtectionEquipment InventoryJohns Manville Inc (51613)**2/16/2007 Date:** **E38 Blow Wool 2** **Manufacturing PCP010001** **8/22/1985 No** **12/4/2001 Blow Wool 2** **Manufacturing and Materials Handling** **Equipment E39** **Hot End Vac Manufacturing** **PCP960023 No** **8/30/1986 Hot End Vacuum** **Manufacturing and Materials Handling** **Equipment E40** **Cold End Vac Manufacturing** **PCP960026 No** **3/9/1995 Cold End Vacuum** **Manufacturing and Materials Handling** **Equipment E42** **Major Scale Manufacturing** **PCP960025 No** **9/21/1989 Major Scale** **Manufacturing and Materials Handling** **Equipment E43** **Int Scale Manufacturing** **PCP960025 No** **9/21/1989 Int Scale** **Manufacturing and Materials Handling** **Equipment E44** **Minor Scale Manufacturing** **PCP960025 No** **9/21/1989 Minor Scale** **Manufacturing and Materials Handling** **Equipment E45** **BindTank1 Other** **PCP980004 No** **2/25/1999 Bind Tank1** **Other Equipment E46** **BindTank2 Manufacturing** **PCP980004 No** **2/25/1999 BindTank2** **Manufacturing and Materials Handling** **Equipment E48** **Tank U Storage** **PCP960027 No** **1/19/1994 Tank U** **Storage Vessel E50** **Unloading Manufacturing** **NA No** **Unloading Manufacturing and** **Materials Handling Equipment** **Page 4 of 5**Equip.NJIDFacility'sDesignationEquipmentDescriptionEquipment TypeCertificateNumberInstallDateGrandFatheredLast Mod.(Since 1968)Equip.Set IDNew Jersey Department of Environmental ProtectionEquipment InventoryJohns Manville Inc (51613)**2/16/2007 Date:** **E51 Refeed Syst** **Manufacturing PCP010002** **5/7/1998 No** **12/4/2001 Refeed System** **Manufacturing and Materials Handling** **Equipment E52** **Recycle Syst Manufacturing** **PCP010001 No** **12/4/2001 Recycle System** **Manufacturing and Materials Handling** **Equipment Page 5 of 5** Johns Manville Inc (51613)**Date: 2/16/2007** New Jersey Department of Environmental ProtectionControl Device InventoryCDNJIDFacility'sDesignationDescriptionCD TypeInstallDateGrandFatheredLast Mod.(Since 1968)CDSet ID**CD1 Particulate Filter** **No 7/31/1996** **HEAF Particulate Filter (Other)** **CD2 Particulate Filter** **No 7/31/1996** **HEAF Particulate Filter (Other)** **CD3 Particulate Filter** **No 5/1/1995** **SILO 1 Particulate Filter** **(Baghouse) CD4** **Particulate Filter No** **5/1/1995 SILO 2** **Particulate Filter (Baghouse)** **CD5 Particulate Filter** **No 5/1/1995** **SILO 4 Particulate Filter** **(Baghouse) CD6** **Particulate Filter No** **5/1/1995 SILO 5** **Particulate Filter (Baghouse)** **CD7 Particulate Filter** **No 5/1/1995** **SILO 6 Particulate Filter** **(Baghouse) CD8** **Particulate Filter No** **5/1/1995 SILO 7** **Particulate Filter (Baghouse)** **CD9 Particulate Filter** **No 5/1/1995** **SILO 8 Particulate Filter** **(Baghouse) CD10** **Particulate Filter No** **5/1/1995 SILO 9** **Particulate Filter (Baghouse)** **CD11 Particulate Filter** **No 5/1/1995** **SILO 10 Particulate Filter** **(Baghouse) CD12** **Particulate Filter No** **5/1/1995 SILO 11** **Particulate Filter (Baghouse)** **CD13 Particulate Filter** **No 5/1/1995** **SILO 12 Particulate Filter** **(Baghouse) CD14** **Particulate Filter No** **5/1/1995 MELTER** **Particulate Filter (Baghouse)** **CD15 Particulate Filter** **No 5/1/1995** **MELTER Particulate Filter** **(Baghouse) Page 1 of 2** Johns Manville Inc (51613)**Date: 2/16/2007** New Jersey Department of Environmental ProtectionControl Device InventoryCDNJIDFacility'sDesignationDescriptionCD TypeInstallDateGrandFatheredLast Mod.(Since 1968)CDSet ID**CD16 Particulate Filter** **No 9/29/1989** **CHECK SCALE** **Particulate Filter (Baghouse)** **CD17 Particulate Filter** **No 3/31/1999** **BLENDTRANS Particulate Filter** **(Baghouse) CD18** **Particulate Filter No** **10/15/1998 DAYBIN1** **Particulate Filter (Baghouse)** **CD19 Particulate Filter** **No 10/15/1998** **DAYBIN2 Particulate Filter** **(Baghouse) CD20** **Particulate Filter No** **10/15/1998 DAYBIN3** **Particulate Filter (Baghouse)** **CD21 Particulate Filter** **No 12/4/2001** **BLOW WOOL Particulate Filter** **(Baghouse) CD22** **Particulate Filter No** **6/1/1986 HOT END** **VAC Particulate Filter** **(Baghouse) CD23** **Particulate Filter No** **5/1/1988 COLD END** **VAC Particulate Filter** **(Baghouse) CD25** **Particulate Filter No** **10/1/1989 SCALE** **Particulate Filter (Cartridge)** **CD26 Particulate Filter** **5/7/1998 No** **12/4/2001 WOOL** **RECYCLE Particulate Filter** **(Baghouse) Page 2 of 2** Johns Manville Inc (51613)**Date: 2/16/2007** New Jersey Department of Environmental ProtectionEmission Points InventoryPTNJIDFacility'sDesignationDescriptionConfig.Equiv.Diam.(in.)Height(ft.)Dist. toProp.Line (ft)Exhaust Temp. (deg. F)Exhaust Vol. (acfm)Avg.Min.Max.Avg.Min.Max.DischargeDirectionPTSet ID**PT1 Collect 1** **Collection 1 Square** **68 69** **275 125.0** **80.0 140.0** **Up Square** **70,000.0 50,000.0** **44,000.0 PT2** **Collect 2 Collection 2** **Square 68** **69 275** **125.0 80.0** **140.0 Up** **Square 70,000.0** **50,000.0 44,000.0** **PT3 Collect 3** **Collection 3 Square** **68 69** **275 125.0** **80.0 140.0** **Up Square** **70,000.0 50,000.0** **44,000.0 PT4** **Oven CD1 Oven HEAF 1** **Round 36** **72 290** **120.0 105.0** **135.0 Up** **Round 38,000.0** **31,000.0 25,000.0** **PT5 Oven CD2** **Oven HEAF 2 Round** **36 72** **290 120.0** **105.0 135.0** **Up Round** **38,000.0 31,000.0** **25,000.0 PT6** **Cooling Cooling Section** **Round 30** **72 250** **150.0 130.0** **160.0 Up** **Round 25,000.0** **18,000.0 12,000.0** **PT7 Silo 1** **Round 8** **86 Up** **Round PT8** **Silo 2 Round** **8 86** **Up Round** **PT9 Silo 4** **Round 8** **86 Up** **Round PT10** **Silo 5 Round** **8 86** **Up Round** **PT11 Silo 6** **Round 8** **86 Up** **Round PT12** **Silo 7 Round** **8 86** **Up Round** **PT13 Silo 8** **Round 8** **20 Up** **Round PT14** **Silo 9 Round** **8 86** **Up Round** **PT15 Silo 10** **Round 8** **20 Up** **Round PT16** **Silo 11 Round** **8 60** **Up Round** **PT17 Silo 12** **Round 8** **86 Up** **Round PT18** **Melters Melters, Glass Delivery and** **vacuum hopper Round** **38 115** **281 125.0** **110.0 135.0** **Up Round** **29,500.0 37,000.0** **32,000.0 PT20** **Check Scale Check Scale** **Rectangle 76** **72 300** **70.0 0.0** **100.0 Down** **Rectangle 1,500.0** **1,400.0 1,300.0** **Page 1 of 3**Johns Manville Inc (51613)**Date: 2/16/2007** New Jersey Department of Environmental ProtectionEmission Points InventoryPTNJIDFacility'sDesignationDescriptionConfig.Equiv.Diam.(in.)Height(ft.)Dist. toProp.Line (ft)Exhaust Temp. (deg. F)Exhaust Vol. (acfm)Avg.Min.Max.Avg.Min.Max.DischargeDirectionPTSet ID**PT21 Transport** **Transporter Round** **8 60** **300 70.0** **0.0 100.0** **Down Round** **2,000.0 1,800.0** **1,000.0 PT22** **Daybin 1 Day Bin 1** **Rectangle 25** **70 290** **70.0 0.0** **100.0 Horizontal** **Rectangle 6,600.0** **2,000.0 200.0** **PT23 Daybin 2** **Day Bin 2 Round** **25 70** **290 70.0** **0.0 100.0** **Horizontal Round** **6,600.0 2,000.0** **200.0 PT24** **Daybin3 Day Bin 3** **Round 25** **70 290** **70.0 0.0** **100.0 Horizontal** **Round 6,600.0** **2,000.0 200.0** **PT25 Diesel Gen** **Round 8** **22 430** **700.0 600.0** **800.0 Up** **Round 14,125.0** **12,125.0 10,125.0** **PT26 Diesel FP** **Round 4** **10 10** **700.0 600.0** **800.0 Up** **Round 4,000.0** **3,000.0 2,000.0** **PT27 Heater A** **Round 2** **70 400** **350.0 120.0** **450.0 Up** **Round 11,000.0** **10,000.0 9,000.0** **PT28 Heater B** **Round 2** **70 400** **350.0 120.0** **450.0 Up** **Round 11,000.0** **10,000.0 9,000.0** **PT29 Heater C** **Round 2** **70 576** **526.0 120.0** **626.0 Up** **Round 11,000.0** **10,000.0 9,000.0** **PT30 Heater D** **Round 2** **70 674** **624.0 120.0** **724.0 Up** **Round 11,000.0** **10,000.0 9,000.0** **PT31 Heater E** **Round 2** **70 671** **621.0 120.0** **721.0 Up** **Round 11,000.0** **10,000.0 9,000.0** **PT32 Heater F** **Round 2** **70 643** **593.0 120.0** **693.0 Up** **Round 11,000.0** **10,000.0 9,000.0** **PT34 HE Vac** **60 75.0** **Down 1,100.0** **PT35 CE Vac** **44 70.0** **Down 17,840.0** **PT37 Scales** **Major, Intermediate and Minor Scales** **Round 10** **25 70** **70.0 0.0** **100.0 Down** **Round 1,500.0** **1,250.0 1,100.0** **PT38 Binder Tanks** **Round 10** **69 Up** **Round PT39** **Tank U Round** **4 22** **Down Round** **PT41 Raw Matl Unl** **10 Up** **PT48 Blow Wool** **36 Horizontal** **Page 2 of 3**Johns Manville Inc (51613)**Date: 2/16/2007** New Jersey Department of Environmental ProtectionEmission Points InventoryPTNJIDFacility'sDesignationDescriptionConfig.Equiv.Diam.(in.)Height(ft.)Dist. toProp.Line (ft)Exhaust Temp. (deg. F)Exhaust Vol. (acfm)Avg.Min.Max.Avg.Min.Max.DischargeDirectionPTSet ID**PT67 Refeed** **Fiberglass Refeed System Square** **56 38** **350 70.0** **0.0 100.0** **Horizontal Square** **15,000.0 12,000.0** **10,000.0 Page 3 of 3** New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 6 Storage Silo Bulk Storage SilosUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Silo 1Receive, store anddispense raw materialNormal - SteadyStateE6CD3 (P)PT73-05-012-22OS2Silo 2Receive, store anddispense raw materialNormal - SteadyStateE7CD4 (P)PT83-05-012-22OS3Silo 4Receive, store anddispense raw materialNormal - SteadyStateE8CD5 (P)PT93-05-012-22OS4Silo 5Receive, store anddispense raw materialNormal - SteadyStateE9CD6 (P)PT103-05-012-22OS5Silo 6Receive, store anddispense raw materialNormal - SteadyStateE10CD7 (P)PT113-05-012-22OS6Silo 7Receive, store anddispense raw materialNormal - SteadyStateE11CD8 (P)PT123-05-012-22OS7Silo 8Receive, store anddispense raw materialNormal - SteadyStateE12CD9 (P)PT133-05-012-22OS8Silo 9Receive, store anddispense raw materialNormal - SteadyStateE13CD10 (P)PT143-05-012-22OS9Silo 10Receive, store anddispense raw materialNormal - SteadyStateE14CD11 (P)PT153-05-012-22OS10Silo 11Receive, store anddispense raw materialNormal - SteadyStateE15CD12 (P)PT163-05-012-22OS11Silo 12Receive, store anddispense raw materialNormal - SteadyStateE16CD13 (P)PT173-05-012-22Page 1 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 7 Melt - Cool Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Melter 1Melter 1Normal - SteadyStateE17CD14 (P)CD15 (P)PT183-05-012-030.08,760.0OS2Melter 2Melter 2Normal - SteadyStateE18CD14 (P)CD15 (P)PT183-05-012-030.08,760.0OS3Melter 3Melter 3Normal - SteadyStateE19CD14 (P)CD15 (P)PT183-05-012-030.08,760.0OS4Delivery 1Delivery 1Normal - SteadyStateE20CD14 (P)CD15 (P)PT183-05-012-990.08,760.0OS5Delivery 2Delivery 2Normal - SteadyStateE21CD14 (P)CD15 (P)PT183-05-012-990.08,760.0OS6Delivery 3Delivery 3Normal - SteadyStateE22CD14 (P)CD15 (P)PT183-05-012-990.08,760.0OS7HopperHopperNormal - SteadyStateE23CD14 (P)CD15 (P)PT183-05-012-990.01,200.0OS8Collect 1Module 1Normal - SteadyStateE1PT13-05-012-040.08,760.0OS9Collect 2Module 2Normal - SteadyStateE2PT23-05-012-040.08,760.0OS10Collect 3Module 3Normal - SteadyStateE3PT33-05-012-040.08,760.0OS11OvenOvenNormal - SteadyStateE4CD1 (P)PT43-05-012-050.08,760.0OS12OvenOvenNormal - SteadyStateE4CD2 (P)PT53-05-012-050.08,760.0OS13CoolingCoolingNormal - SteadyStateE5PT63-05-012-060.08,760.0Page 2 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 8 Raw Mat Proc Check Scale, Blend & Transfer System, Day Bins and ScalesUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Check ScaleCheck ScaleNormal - SteadyStateE24CD16 (P)PT203-05-012-23OS2TransReceive, blend andtransfer raw materialsNormal - SteadyStateE25CD17 (P)PT213-05-012-23OS3Day Bin 1Receive and store rawmaterialsNormal - SteadyStateE26CD18 (P)PT223-05-012-22OS4Day Bin 2Receive and store rawmaterialsNormal - SteadyStateE27CD19 (P)PT233-05-012-22OS5Day Bin 3Receive and store rawmaterialsNormal - SteadyStateE28CD20 (P)PT243-05-012-22OS6Major ScaleMajor ScaleNormal - SteadyStateE42CD25 (P)PT373-05-012-23OS7Inter. ScaleIntermediate ScaleNormal - SteadyStateE43CD25 (P)PT373-05-012-23OS8Minor ScaleMinor ScaleNormal - SteadyStateE44CD25 (P)PT373-05-012-23OS10Trim RefeedFiberglass RefeedNormal - SteadyStateE51CD26 (P)PT673-05-012-99Page 3 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 13 Emerg Gen Emergency Electric GeneratorUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Diesel FiredDiesel Engine-PoweredNormal - SteadyStateE29PT252-7050.0500.0A10,125.014,125.0600.0800.0U 14 FW Pump Fire Water PumpUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Diesel FiredDiesel Engine-PoweredNormal - SteadyStateE30PT262-7050.0500.0A2,000.04,000.0600.0800.0Page 4 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 15 Heater A Heater AUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HEATER ABuilding comfort heaterNormal - SteadyStateE31PT271-05500.05,000.09,000.011,000.0120.0450.0U 16 Heater B Heater BUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HEATER BBuilding comfort heaterNormal - SteadyStateE32PT281-05500.05,000.09,000.011,000.0120.0450.0Page 5 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 17 Heater C Heater CUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HEATER CBuilding comfort heaterNormal - SteadyStateE33PT291-05500.05,000.09,000.011,000.0120.0450.0U 18 Heater D Heater DUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HEATER DBuilding comfort heaterNormal - SteadyStateE34PT301-05500.05,000.09,000.011,000.0120.0450.0Page 6 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 19 Heater E Heater EUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HEATER EBuilding comfort heaterNormal - SteadyStateE35PT311-05500.05,000.09,000.011,000.0120.0450.0U 20 Heater F Heater FUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HEATER FBuilding comfort heaterNormal - SteadyStateE36PT321-05500.05,000.09,000.011,000.0120.0450.0U 21 Blow Wool Blow Wool SystemUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Bagger 1Bagger 1Normal - SteadyStateE37CD21 (P)PT483-05-012-99OS2Bagger 2Bagger 2Normal - SteadyStateE38CD21 (P)PT483-05-012-99Page 7 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 21 Blow Wool Blow Wool SystemUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS3RecyclingRecyclingNormal - SteadyStateE52CD21 (P)PT483-05-012-99U 22 HE Vacuum Hot End VacuumUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1HE VacHousekeeping vacuumNormal - SteadyStateE39CD22 (P)PT343-05-012-99Page 8 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 23 CE Vacuum Cold End VacuumUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1CE VacHousekeeping vacuumNormal - SteadyStateE40CD23 (P)PT353-05-012-99U 26 Process Tk Process TanksUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Tank 1Binder Tank 1Normal - SteadyStateE45PT383-05-012-99OS2Tank 2Binder Tank 2Normal - SteadyStateE46PT383-05-012-99Page 9 of 10New Jersey Department of Environmental ProtectionEmission Unit/Batch Process InventoryJohns Manville Inc (51613)Date:2/16/2007U 27 Storage Tk U Storage Tank UUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1Tank UTank UE48PT39A25-20-995U 29 Unloading Unloading SystemUOSNJIDFacility'sDesignationUOSDescriptionOperationTypeSignif.Equip.ControlDevice(s)EmissionPoint(s)SCC(s)Flow(acfm)Temp.(deg F)Min.Max.Min.Max.AnnualOper.HoursMin.Max.VOCRangeOS1UnloadingReceive and transfer rawmaterialsNormal - SteadyStateE50PT41A25-30-010Page 10 of 10Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:FCOperating Scenario:Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.12000000NoButadiene (1,3-)0.12000000tons/yr1.05000000NoAmmonia1.05000000tons/yr0.78800000NoBenzene0.78800000tons/yr0.00260000NoChromium (Hexavalent) Emissions0.00260000tons/yr405.00000000No2.00000000CO407.00000000tons/yr5.93000000NoFormaldehyde5.93000000tons/yr18.45000000No0.19500000HAPs (Total)18.64500000tons/yr1.45000000NoMethyl alcohol (Methanol)1.45000000tons/yr16.20000000No2.00000000NOx (Total)18.20000000tons/yrNoPbtons/yr1.31000000NoPhenol1.31000000tons/yr137.00000000No2.00000000PM-10 (Total)139.00000000tons/yr18.30000000No2.00000000SO220.30000000tons/yr8.89000000NoStyrene8.89000000tons/yr2.28000000NoSulfur compounds, reduced2.28000000tons/yr120.00000000No5.00000000TSP125.00000000tons/yr77.70000000No9.28000000VOC (Total)86.98000000tons/yrSubject Item:U6 Storage SiloOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits16.06000000NoPM-10 (Total)16.06000000tons/yrPage 1 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U6 Storage SiloOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits16.06000000NoTSP16.06000000tons/yrSubject Item:U6 Storage SiloOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits50.000000000.50000000NoPM-10 (Total)0.50000000lb/hr50.000000000.50000000NoTSP0.50000000lb/hrSubject Item:U6 Storage SiloOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrPage 2 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U6 Storage SiloOperating Scenario:OS3Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrSubject Item:U6 Storage SiloOperating Scenario:OS4Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrPage 3 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U6 Storage SiloOperating Scenario:OS5Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrSubject Item:U6 Storage SiloOperating Scenario:OS6Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrPage 4 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U6 Storage SiloOperating Scenario:OS7Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrSubject Item:U6 Storage SiloOperating Scenario:OS8Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrPage 5 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U6 Storage SiloOperating Scenario:OS9Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrSubject Item:U6 Storage SiloOperating Scenario:OS10Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrPage 6 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U6 Storage SiloOperating Scenario:OS11Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr50.000000000.50000000NoPM-10 (Total)0.50000000lb/hrNoSO2lb/hr50.000000000.50000000NoTSP0.50000000lb/hrNoVOC (Total)lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.12000000NoButadiene (1,3-)0.12000000tons/yrDNoAcrylic acidDtons/yr1.05000000NoAmmonia1.05000000tons/yr0.78800000NoBenzene0.78800000tons/yr0.00260000NoChromium (Hexavalent) Emissions0.00260000tons/yr403.00000000NoCO403.00000000tons/yrDNoDiethanolamineDtons/yr5.93000000NoFormaldehyde5.93000000tons/yr17.00000000NoHAPs (Total)17.00000000tons/yr6.52000000NoNOx (Total)6.52000000tons/yrPage 7 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDNoPbDtons/yr1.31400000NoPhenol1.31400000tons/yr94.60000000NoPM-10 (Total)94.60000000tons/yr17.80000000NoSO217.80000000tons/yr8.89000000NoStyrene8.89000000tons/yr2.28000000NoSulfur compounds, reduced2.28000000tons/yr78.20000000NoTSP78.20000000tons/yr71.00000000NoVOC (Total)71.00000000tons/yrSubject Item:U7 Melt - CoolOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.010000000.01000000NoButadiene (1,3-)0.01000000lb/hr0.080000000.08000000NoAmmonia0.08000000lb/hr0.060000000.06000000NoBenzene0.06000000lb/hr0.000200000.00020000NoChromium (Hexavalent) Emissions0.00020000lb/hr1.110000001.11000000NoCO1.11000000lb/hr0.020000000.02000000NoFormaldehyde0.02000000lb/hr0.870000000.87000000NoHAPs (Total)0.87000000lb/hrDDNoNOx (Total)0.00000000lb/hrDDNoPb0.00000000lb/hr0.100000000.10000000NoPhenol0.10000000lb/hrPage 8 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits21.000000000.21000000NoPM-10 (Total)0.21000000lb/hr1.110000001.11000000NoSO21.11000000lb/hr0.680000000.68000000NoStyrene0.68000000lb/hr0.570000000.57000000NoSulfur compounds, reduced0.57000000lb/hr21.000000000.21000000NoTSP0.21000000lb/hr1.310000001.31000000NoVOC (Total)1.31000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.010000000.01000000NoButadiene (1,3-)0.01000000lb/hr0.080000000.08000000NoAmmonia0.08000000lb/hr0.060000000.06000000NoBenzene0.06000000lb/hr0.000200000.00020000NoChromium (Hexavalent) Emissions0.00020000lb/hr1.110000001.11000000NoCO1.11000000lb/hr0.020000000.02000000NoFormaldehyde0.02000000lb/hr0.870000000.87000000NoHAPs (Total)0.87000000lb/hrDDNoNOx (Total)0.00000000lb/hrDDNoPb0.00000000lb/hr0.100000000.10000000NoPhenol0.10000000lb/hr21.000000000.21000000NoPM-10 (Total)0.21000000lb/hr1.110000001.11000000NoSO21.11000000lb/hrPage 9 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.680000000.68000000NoStyrene0.68000000lb/hr0.570000000.57000000NoSulfur compounds, reduced0.57000000lb/hr21.000000000.21000000NoTSP0.21000000lb/hr1.310000001.31000000NoVOC (Total)1.31000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS3Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.010000000.01000000NoButadiene (1,3-)0.01000000lb/hr0.080000000.08000000NoAmmonia0.08000000lb/hr0.060000000.06000000NoBenzene0.06000000lb/hr0.000200000.00020000NoChromium (Hexavalent) Emissions0.00020000lb/hr1.110000001.11000000NoCO1.11000000lb/hr0.020000000.02000000NoFormaldehyde0.02000000lb/hr0.870000000.87000000NoHAPs (Total)0.87000000lb/hrDDNoNOx (Total)0.00000000lb/hrDDNoPb0.00000000lb/hr0.100000000.10000000NoPhenol0.10000000lb/hr21.000000000.21000000NoPM-10 (Total)0.21000000lb/hr1.110000001.11000000NoSO21.11000000lb/hr0.680000000.68000000NoStyrene0.68000000lb/hr0.570000000.57000000NoSulfur compounds, reduced0.57000000lb/hrPage 10 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS3Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits21.000000000.21000000NoTSP0.21000000lb/hr1.310000001.31000000NoVOC (Total)1.31000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS4Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoPM-10 (Total)Dlb/hrDDNoTSPDlb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS5Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrNoSO2lb/hrDDNoTSPDlb/hrNoVOC (Total)lb/hrPage 11 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS6Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrNoSO2lb/hrDDNoTSPDlb/hrNoVOC (Total)lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS7Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrNoSO2lb/hrDDNoTSPDlb/hrNoVOC (Total)lb/hrPage 12 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS8Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAcrylic acidDlb/hrDDNoAmmoniaDlb/hr27.5700000027.57000000NoCO27.57000000lb/hrDDNoDiethanolamineDlb/hr0.250000000.25000000NoFormaldehyde0.25000000lb/hr0.250000000.25000000NoHAPs (Total)0.25000000lb/hr0.290000000.29000000NoNOx (Total)0.29000000lb/hrDDNoPbDlb/hrDDNoPhenolDlb/hr5.000000005.00000000NoPM-10 (Total)5.00000000lb/hr0.060000000.06000000NoSO20.06000000lb/hr4.240000004.24000000NoTSP4.24000000lb/hr3.500000003.50000000NoVOC (Total)3.50000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS9Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAcrylic acidDlb/hrDDNoAmmoniaDlb/hr27.5700000027.57000000NoCO27.57000000lb/hrDDNoDiethanolamineDlb/hr0.250000000.25000000NoFormaldehyde0.25000000lb/hrPage 13 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS9Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.250000000.25000000NoHAPs (Total)0.25000000lb/hr0.290000000.29000000NoNOx (Total)0.29000000lb/hrDDNoPbDlb/hrDDNoPhenolDlb/hr5.000000005.00000000NoPM-10 (Total)5.00000000lb/hr0.060000000.06000000NoSO20.06000000lb/hr4.240000004.24000000NoTSP4.24000000lb/hr3.500000003.50000000NoVOC (Total)3.50000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS10Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAcrylic acidDlb/hrDDNoAmmoniaDlb/hr27.5700000027.57000000NoCO27.57000000lb/hrDDNoDiethanolamineDlb/hr0.250000000.25000000NoFormaldehyde0.25000000lb/hr0.250000000.25000000NoHAPs (Total)0.25000000lb/hr0.290000000.29000000NoNOx (Total)0.29000000lb/hrDDNoPbDlb/hrDDNoPhenolDlb/hr5.000000005.00000000NoPM-10 (Total)5.00000000lb/hrPage 14 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS10Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.060000000.06000000NoSO20.06000000lb/hr4.240000004.24000000NoTSP4.24000000lb/hr3.500000003.50000000NoVOC (Total)3.50000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS11Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAcrylic acidDlb/hrDDNoAmmoniaDlb/hr5.080000005.08000000NoCO5.08000000lb/hrDDNoDiethanolamineDlb/hr0.350000000.35000000NoFormaldehyde0.35000000lb/hr0.350000000.35000000NoHAPs (Total)0.35000000lb/hr0.630000000.63000000NoNOx (Total)0.63000000lb/hrDDNoPbDlb/hrDDNoPhenolDlb/hr7.400000001.85000000NoPM-10 (Total)1.85000000lb/hr0.310000000.31000000NoSO20.31000000lb/hr4.000000001.00000000NoTSP1.00000000lb/hr0.770000000.77000000NoVOC (Total)0.77000000lb/hrPage 15 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS12Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAcrylic acidDlb/hrDDNoAmmoniaDlb/hr5.080000005.08000000NoCO5.08000000lb/hrDDNoDiethanolamineDlb/hr0.350000000.35000000NoFormaldehyde0.35000000lb/hr0.350000000.35000000NoHAPs (Total)0.35000000lb/hr0.630000000.63000000NoNOx (Total)0.63000000lb/hrDDNoPbDlb/hrDDNoPhenolDlb/hr7.400000001.85000000NoPM-10 (Total)1.85000000lb/hr0.310000000.31000000NoSO20.31000000lb/hr4.000000001.00000000NoTSP1.00000000lb/hr0.770000000.77000000NoVOC (Total)0.77000000lb/hrSubject Item:U7 Melt - CoolOperating Scenario:OS13Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAcrylic acidDlb/hrDDNoAmmoniaDlb/hr0.880000000.88000000NoCO0.88000000lb/hrDDNoDiethanolamineDlb/hr0.200000000.20000000NoFormaldehyde0.20000000lb/hrPage 16 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U7 Melt - CoolOperating Scenario:OS13Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.200000000.20000000NoHAPs (Total)0.20000000lb/hrDDNoNOx (Total)Dlb/hrNoPblb/hrDDNoPhenolDlb/hr3.650000003.65000000NoPM-10 (Total)3.65000000lb/hr0.250000000.25000000NoSO20.25000000lb/hr3.510000003.51000000NoTSP3.51000000lb/hr1.010000001.01000000NoVOC (Total)1.01000000lb/hrSubject Item:U8 Raw Mat ProcOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits5.04000000NoPM-10 (Total)5.04000000tons/yr5.04000000NoTSP5.04000000tons/yrSubject Item:U8 Raw Mat ProcOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits20.00000000DNoPM-10 (Total)Dlb/hr20.00000000DNoTSPDlb/hrPage 17 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U8 Raw Mat ProcOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr0.13000000NoPM-10 (Total)0.13000000lb/hrNoSO2lb/hr0.13000000NoTSP0.13000000lb/hrNoVOC (Total)lb/hrSubject Item:U8 Raw Mat ProcOperating Scenario:OS3Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hrDNoPM-10 (Total)Dlb/hrNoSO2lb/hrDNoTSPDlb/hrNoVOC (Total)lb/hrPage 18 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U8 Raw Mat ProcOperating Scenario:OS4Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hrDNoPM-10 (Total)Dlb/hrNoSO2lb/hrDNoTSPDlb/hrNoVOC (Total)lb/hrSubject Item:U8 Raw Mat ProcOperating Scenario:OS5Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hrDNoPM-10 (Total)Dlb/hrNoSO2lb/hrDNoTSPDlb/hrNoVOC (Total)lb/hrPage 19 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U8 Raw Mat ProcOperating Scenario:OS6Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr0.13000000NoPM-10 (Total)0.13000000lb/hrNoSO2lb/hr0.13000000NoTSP0.13000000lb/hrNoVOC (Total)lb/hrSubject Item:U8 Raw Mat ProcOperating Scenario:OS7Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr0.13000000NoPM-10 (Total)0.13000000lb/hrNoSO2lb/hr0.13000000NoTSP0.13000000lb/hrNoVOC (Total)lb/hrPage 20 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U8 Raw Mat ProcOperating Scenario:OS8Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr0.13000000NoPM-10 (Total)0.13000000lb/hrNoSO2lb/hr0.13000000NoTSP0.13000000lb/hrNoVOC (Total)lb/hrSubject Item:U8 Raw Mat ProcOperating Scenario:OS10Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits1.03000000NoPM-10 (Total)1.03000000lb/hr1.03000000NoTSP1.03000000lb/hrSubject Item:U13 Emerg GenOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits1.54000000NoCO1.54000000tons/yrDNoHAPs (Total)Dtons/yrPage 21 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U13 Emerg GenOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits5.89000000NoNOx (Total)5.89000000tons/yr0.14000000NoPM-10 (Total)0.14000000tons/yr0.39000000NoSO20.39000000tons/yr0.15000000NoTSP0.15000000tons/yr0.21000000NoVOC (Total)0.21000000tons/yrSubject Item:U13 Emerg GenOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits6.160000006.16000000NoCO6.16000000lb/hrDDNoHAPs (Total)0.00000000lb/hr23.5600000023.56000000NoNOx (Total)23.56000000lb/hr0.580000000.58000000NoPM-10 (Total)0.58000000lb/hr1.540000001.54000000NoSO21.54000000lb/hr0.580000000.58000000NoTSP0.58000000lb/hr0.840000000.84000000NoVOC (Total)0.84000000lb/hrPage 22 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U14 FW PumpOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.40000000NoCO0.40000000tons/yrDNoHAPs (Total)Dtons/yr1.87000000NoNOx (Total)1.87000000tons/yr0.13000000NoPM-10 (Total)0.13000000tons/yr0.12000000NoSO20.12000000tons/yr0.13000000NoTSP0.13000000tons/yr0.15000000NoVOC (Total)0.15000000tons/yrSubject Item:U14 FW PumpOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits1.620000001.62000000NoCO1.62000000lb/hrDDNoHAPs (Total)Dlb/hr7.500000007.50000000NoNOx (Total)7.50000000lb/hr0.530000000.53000000NoPM-10 (Total)0.53000000lb/hr0.490000000.49000000NoSO20.49000000lb/hr0.530000000.53000000NoTSP0.53000000lb/hr0.610000000.61000000NoVOC (Total)0.61000000lb/hrPage 23 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U15 Heater AOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoCO0.22000000tons/yr0.31250000NoNOx (Total)0.31250000tons/yr0.22000000NoPM-10 (Total)0.22000000tons/yr0.22000000NoSO20.22000000tons/yr0.22000000NoTSP0.22000000tons/yr0.22000000NoVOC (Total)0.22000000tons/yrSubject Item:U15 Heater AOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoCODlb/hrDDNoHAPs (Total)Dlb/hr0.125000000.12500000NoNOx (Total)0.12500000lb/hrDDNoPM-10 (Total)Dlb/hrDDNoSO2Dlb/hrDDNoTSPDlb/hrDDNoVOC (Total)Dlb/hrPage 24 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U16 Heater BOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoCO0.22000000tons/yrNoHAPs (Total)tons/yr0.31250000NoNOx (Total)0.31250000tons/yrNoPbtons/yr0.22000000NoPM-10 (Total)0.22000000tons/yr0.22000000NoSO20.22000000tons/yr0.22000000NoTSP0.22000000tons/yr0.22000000NoVOC (Total)0.22000000tons/yrSubject Item:U16 Heater BOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoCODlb/hrDDNoHAPs (Total)Dlb/hr0.125000000.12500000NoNOx (Total)0.12500000lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrDDNoSO2Dlb/hrDDNoTSPDlb/hrDDNoVOC (Total)Dlb/hrPage 25 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U17 Heater COperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoCO0.22000000tons/yrNoHAPs (Total)tons/yr0.31250000NoNOx (Total)0.31250000tons/yrNoPbtons/yr0.22000000NoPM-10 (Total)0.22000000tons/yr0.22000000NoSO20.22000000tons/yr0.22000000NoTSP0.22000000tons/yr0.22000000NoVOC (Total)0.22000000tons/yrSubject Item:U17 Heater COperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoCODlb/hrDDNoHAPs (Total)Dlb/hr0.125000000.12500000NoNOx (Total)0.12500000lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrDDNoSO2Dlb/hrDDNoTSPDlb/hrDDNoVOC (Total)Dlb/hrPage 26 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U18 Heater DOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoCO0.22000000tons/yrNoHAPs (Total)tons/yr0.31250000NoNOx (Total)0.31250000tons/yrNoPbtons/yr0.22000000NoPM-10 (Total)0.22000000tons/yr0.22000000NoSO20.22000000tons/yr0.22000000NoTSP0.22000000tons/yr0.22000000NoVOC (Total)0.22000000tons/yrSubject Item:U18 Heater DOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoCODlb/hrDDNoHAPs (Total)Dlb/hr0.125000000.12500000NoNOx (Total)0.12500000lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrDDNoSO2Dlb/hrDDNoTSPDlb/hrDDNoVOC (Total)Dlb/hrPage 27 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U19 Heater EOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoCO0.22000000tons/yrNoHAPs (Total)tons/yr0.31250000NoNOx (Total)0.31250000tons/yrNoPbtons/yr0.22000000NoPM-10 (Total)0.22000000tons/yr0.22000000NoSO20.22000000tons/yr0.22000000NoTSP0.22000000tons/yr0.22000000NoVOC (Total)0.22000000tons/yrSubject Item:U19 Heater EOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoCODlb/hrDDNoHAPs (Total)Dlb/hr0.125000000.12500000NoNOx (Total)0.12500000lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrDDNoSO2Dlb/hrDDNoTSPDlb/hrDDNoVOC (Total)Dlb/hrPage 28 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U20 Heater FOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoCO0.22000000tons/yrNoHAPs (Total)tons/yr0.31250000NoNOx (Total)0.31250000tons/yrNoPbtons/yr0.22000000NoPM-10 (Total)0.22000000tons/yr0.22000000NoSO20.22000000tons/yr0.22000000NoTSP0.22000000tons/yr0.22000000NoVOC (Total)0.22000000tons/yrSubject Item:U20 Heater FOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoCODlb/hrDDNoHAPs (Total)Dlb/hr0.125000000.12500000NoNOx (Total)0.12500000lb/hrNoPblb/hrDDNoPM-10 (Total)Dlb/hrDDNoSO2Dlb/hrDDNoTSPDlb/hrDDNoVOC (Total)Dlb/hrPage 29 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U21 Blow WoolOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAmmoniaDtons/yr964.000000009.64000000NoPM-10 (Total)9.64000000tons/yr964.000000009.64000000NoTSP9.64000000tons/yrSubject Item:U21 Blow WoolOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAmmoniaDlb/hr190.000000001.90000000NoPM-10 (Total)1.90000000lb/hr190.000000001.90000000NoTSP1.90000000lb/hrSubject Item:U21 Blow WoolOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAmmoniaDlb/hrNoCOlb/hrNoHAPs (Total)lb/hrNoNOx (Total)lb/hrNoPblb/hr190.000000001.90000000NoPM-10 (Total)1.90000000lb/hrPage 30 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U21 Blow WoolOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoSO2lb/hr190.000000001.90000000NoTSP1.90000000lb/hrNoVOC (Total)lb/hrSubject Item:U21 Blow WoolOperating Scenario:OS3Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoAmmoniaDlb/hr220.000000002.20000000NoPM-10 (Total)2.20000000lb/hr220.000000002.20000000NoTSP2.20000000lb/hrSubject Item:U22 HE VacuumOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.44000000NoPM-10 (Total)0.44000000tons/yr0.44000000NoTSP0.44000000tons/yrPage 31 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U22 HE VacuumOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits10.000000000.10000000NoPM-10 (Total)0.10000000lb/hr10.000000000.10000000NoTSP0.10000000lb/hrSubject Item:U23 CE VacuumOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits10.51000000NoPM-10 (Total)10.51000000tons/yr10.51000000NoTSP10.51000000tons/yrSubject Item:U23 CE VacuumOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits260.000000002.60000000NoPM-10 (Total)2.60000000lb/hr260.000000002.60000000NoTSP2.60000000lb/hrPage 32 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U26 Process TkOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoFormaldehyde0.00000000tons/yr1.45000000NoHAPs (Total)1.45000000tons/yr1.45000000NoMethyl alcohol (Methanol)1.45000000tons/yrNoPhenol0.00000000tons/yr5.52000000NoVOC (Total)5.52000000tons/yrSubject Item:U26 Process TkOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoFormaldehyde0.00000000lb/hr0.16500000NoHAPs (Total)0.16500000lb/hr0.16500000NoMethyl alcohol (Methanol)0.16500000lb/hrNoPhenol0.00000000lb/hr0.63000000NoVOC (Total)0.63000000lb/hrSubject Item:U26 Process TkOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsNoCOlb/hrNoFormaldehyde0.00000000lb/hrPage 33 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U26 Process TkOperating Scenario:OS2Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.16500000NoHAPs (Total)0.16500000lb/hr0.16500000NoMethyl alcohol (Methanol)0.16500000lb/hrNoNOx (Total)lb/hrNoPblb/hrNoPhenol0.00000000lb/hrNoPM-10 (Total)lb/hrNoSO2lb/hrNoTSPlb/hr0.63000000NoVOC (Total)0.63000000lb/hrSubject Item:U27 Storage Tk UOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDNoCO0.00000000tons/yrDNoSO20.00000000tons/yrDNoTSP0.00000000tons/yr0.77800000NoVOC (Total)0.77800000tons/yrPage 34 of 35Johns Manville Inc (51613)Date:2/16/2007New Jersey Department of Environmental ProtectionPotential to EmitSubject Item:U27 Storage Tk UOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDNoCO0.00000000lb/hrDNoSO20.00000000lb/hrDNoTSP0.00000000lb/hr0.17800000NoVOC (Total)0.17800000lb/hrSubject Item:U29 UnloadingOperating Scenario:OS0 SummaryStep:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnits0.22000000NoPM-10 (Total)0.22000000tons/yr0.26000000NoTSP0.26000000tons/yrSubject Item:U29 UnloadingOperating Scenario:OS1Step:Air Contaminant Category(HAPS)FugitiveEmissionsEmissionsBefore ControlsEmissionsAfter ControlsTotalEmissionsAlt. Em.LimitUnitsDDNoPM-10 (Total)Dlb/hr6.000000000.06000000NoTSP0.06000000lb/hrPage 35 of 35New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Subject Item:FCRef.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. General Provisions: Defines numerous terms** **used in N.J.A.C. 7:27. Specifies procedures for making confidentiality claims, certifying** **applications, reports, and other documents to the Department, and requesting** **adjudicatory hearings and stays of the effective date of departmental decisions.** **Also, provides provisions regarding applicability, severability, and liberal** **construction of N.J.A.C. 7:27. [N.J.A.C. 7:27- 1]** **None. 2** **None. Obtain an approved permit: Prior to** **occurrence of event (prior to open burning). [N.J.A.C. 7:27- 2]** **Control and Prohibition of Open Burning: Prohibits any person from open burning of** **rubbish, garbage, trade waste, buildings, structures, leaves, other plant life and** **salvage. Open burning of infested plant life or dangerous material may only be** **performed with a permit from the Department. [N.J.A.C. 7:27- 2]** **None. 3** **None. None.** **Prohibition of Air Pollution: Notwithstanding compliance with other** **subchapters of N.J.A.C. 7:27, no person shall suffer, allow, or permit to be emitted** **into the outdoor atmosphere substances in quantities that result in air pollution as** **defined at N.J.A.C. 7:27-5.1. Applicable to all facilities located in New Jersey.** **[N.J.A.C. 7:27- 5] None.** **4 None.** **Comply with the requirement: Upon occurrence of event. Upon proclamation by** **the Governor of an air pollution alert, warning, or emergency, the permittee shall** **put the Standby Plan into effect. In addition, the permittee shall ensure that all of the** **applicable emission reduction objectives of N.J.A.C. 7:27-12.4, Table I, II, and III are** **complied with whenever there is an air pollution alert, warning, or emergency.** **[N.J.A.C. 7:27-12] Prevention and Control of Air Pollution** **Control Emergencies: Requires that written Standby Plans, consistent with good** **industrial practice and safe operating procedures, be prepared for reducing the** **emission of air contaminants during periods of an air pollution alert, warning, or** **emergency. Any person responsible for the operation of a source of air contamination** **not set forth in Table 1 of N.J.A.C. 7:27-12 is not required to prepare such a plan unless** **requested by the Department in writing. [N.J.A.C. 7:27-12]** **None. Page 1 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**5 Other: When applying for minor/significant** **modification, demonstrate compliance with this applicable requirement which may call** **for specific monitoring and/or recordkeeping activities. [N.J.A.C. 7:27-18].** **Comply with the requirement: Upon occurrence of event. Submit an** **administratively complete application when applying for a minor modification pursuant** **to N.J.A.C. 7:27-22.23 or a significant modification pursuant to N.J.A.C.** **7:27-22.24. [N.J.A.C. 7:27-22] Emission Offsets Rules. [N.J.A.C. 7:27-18]** **Other: When applying for minor/significant modification, demonstrate compliance with** **this applicable requirement which may call for specific monitoring and/or** **recordkeeping activities. [N.J.A.C. 7:27-18]. 6** **Other: The emission statement and all supporting records shall be maintained on** **the operating premises for a period of five (5) years from the due date of each emission** **statement. [N.J.A.C. 7:27-21]. Submit an Annual Emission Statement:** **Annually (if required) electronically by May 15 or by any mutually agreed upon date, but** **not later than June 15 of each year. [N.J.A.C. 7:27-21]** **Emissions Statements: Submit an annual emission statement (if required)** **electronically to the NJDEP by May 15 of each year (or by mutually agreed upon date,** **but no later than June 15 of each year). [N.J.A.C. 7:27-21]** **Other: The emission statement will be based on monitoring, recording and recordkeeping** **of actual emissions, capture and control efficiencies, process rate and operating data** **for source operations with the potential to emit certain air contaminants. [N.J.A.C.** **7:27-21]. 7** **None. Submit an Annual Compliance Certification:** **Annually to the Department and EPA on forms provided by the Department within 60** **days after the end of each calendar year during which this permit was in effect. The** **annual compliance certification reporting period will cover the calendar year ending** **December 31. Forms provided by the Department can be found on the** **Department's web site at the following link: http://www.nj.gov/dep/enforcement/** **compliancecertsair.htm [N.J.A.C. 7:27-22]** **Compliance Certification: Submit annual compliance certification for each applicable** **requirement, pursuant to N.J.A.C. 7:27-22.19(f), within 60 days after the end** **of each calendar year during which this permit was in effect. [N.J.A.C. 7:27-22]** **None. 8** **None. None.** **Prevention of Air Pollution from Architectural Coatings and Consumer** **Products. [N.J.A.C. 7:27-23] None.** **9 Other: See N.J.A.C. 7:27-31. [N.J.A.C.** **7:27-31]. Comply with the requirement: Upon** **occurrence of event. [N.J.A.C. 7:27-31] For equipment subject to NOx Budget** **Program, comply with N.J.A.C. 7:27-31. [N.J.A.C. 7:27-31]** **Other: See N.J.A.C. 7:27-31. [N.J.A.C. 7:27-31].** **10 Other: Maintain a copy of all information** **submitted to the Department. [N.J.S.A. 26:2C-19(e)].** **Notify by phone: Upon occurrence of event. A person who causes a release of air** **contaminants in a quantity or concentration which poses a potential threat to public** **health, welfare or the environment or which might reasonably result in citizen** **complaints shall immediately notify the Department. Such notification shall be** **made by calling the Environmental Action Hotline at (877) 927-6337. [N.J.S.A.** **26:2C-19(e)] Any operation of equipment which may** **cause off-property effects, including odors, shall be reported to the Department to the** **extent required by the Air Pollution Control Act, N.J.S.A. 26:2C-19(e). [N.J.S.A.** **26:2C-19(e)] Other: Observation of plant operations.** **[N.J.S.A. 26:2C-19(e)]. Page 2 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**11 Other: When applying for minor/significant** **modification, demonstrate compliance with this applicable requirement which may call** **for specific monitoring and/or recordkeeping activities. [40 CFR 52.21].** **Comply with the requirement: Upon occurrence of event. If subject to PSD, the** **permittee shall submit an administratively complete application when applying for a** **significant modification pursuant to N.J.A.C. 7:27-22.24. [N.J.A.C. 7:27-22]** **Prevention of Significant Deterioration (PSD). [40 CFR 52.21]** **Other: When applying for minor/significant modification, demonstrate compliance with** **this applicable requirement which may call for specific monitoring and/or** **recordkeeping activities. [40 CFR 52.21]. 12** **Other: Comply with 40 CFR 61.145 and 61.150 when conducting any renovation or** **demolition activities at the facility. [40 CFR 61].** **Comply with the requirement: Upon occurrence of event. The permittee shall** **comply with 40 CFR 61.145 and 61.150 when conducting any renovation or** **demolition activities at the facility. [40 CFR 61]** **National Emission Standards for Hazardous Air Pollutants (NESHAPS) for Asbestos.** **[40 CFR 61] Other: Comply with 40 CFR 61.145 and** **61.150 when conducting any renovation or demolition activities at the facility. [40 CFR** **61]. 13** **Other: Comply with 40 CFR 82 Subparts A, B, E, F, and G. [40 CFR 82].** **Comply with the requirement: Upon occurrence of event. The permittee shall** **comply with 40 CFR 82 Subparts A, B, E, F, and G. [40 CFR 82]** **Protection of Stratospheric Ozone:1) If the permittee manufactures, transforms,** **destroys, imports, or exports a Class I or Class II substance, the permittee is subject** **to all the requirements as specified at 40 CFR 82, Subpart A; 2) If the permittee** **performs a service on motor "fleet" vehicles when this service involves an ozone** **depleting substance refrigerant (or regulated substance) in the motor vehicle air** **conditioner (MVAC), the permittee is subject to all the applicable requirements as** **specified at 40 CFR 82, Subpart B. 3) The permittee shall comply with the standards** **for labeling of products containing or manufactured with ozone depleting** **substances pursuant to 40 CFR 82, Subpart E. 4). The permittee shall comply with the** **standards for recycling and emission reductions of Class I and Class II** **refrigerants or a regulated substitute substance during the service, maintenance,** **repair, and disposal of appliances pursuant to 40 CFR 82, Subpart F, except as provided** **for motor vehicle air conditioners (MVACs) in Subpart B. 5) The permittee shall be** **allowed to switch from any ozone depleting substance to any alternative that is listed in** **the Significant New Alternative Program (SNAP) promulgated pursuant to 40 CFR** **82, Subpart G. [40 CFR 82] Other: Comply with 40 CFR 82 Subparts A,** **B, E, F, and G. [40 CFR 82]. Page 3 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**14 Other: The permittee shall maintain** **deviation reports for a period of five years from the date each report is submitted to the** **Department. [N.J.A.C. 7:27-22.19(a)]. Submit a report: As per the approved** **schedule. The six-month reports for other specified testing or monitoring required by** **the operating permit performed from January 1 through June 30 shall be** **submitted by July 30 of the same calendar year, and from July 1 through December 31,** **shall be submitted by January 30 of the following calendar year. The report shall be** **submitted to the Regional Enforcement Office and shall be certified pursuant to** **N.J.A.C. 7:27-1.39 by the responsible official. Forms provided by the Department** **can be found on the Department's web site at the following link:** **http://www.nj.gov/dep/enforcement/ compliancecertsair.htm** **[N.J.A.C. 7:27-22] Deviation Report: In accordance with** **N.J.A.C. 7:27-22.19(c) and 22.19(d)3, the permittee shall submit to the Department, on** **forms provided by the Department, a certified six-month deviation report relating** **to testing and monitoring required by the operating permit, not including information** **for stack emissions testing or continuous emissions monitoring which have other** **reporting schedules specified in the permit (normally, stack test report is submitted** **within 45 days of test completion and continuous monitor reporting is done** **quarterly). Pursuant to N.J.A.C. 7:27-22.19(e), the six-month report must** **address other specified monitoring, including continuous and periodic** **monitoring requirements found in column 2 and 3, entitled "Monitoring Requirement"** **and "Recordkeeping Requirement," respectively, of the Facility Specific** **Requirements section of this permit. These six-month reports shall clearly identify all** **deviations from operating permit requirements, the probable cause of such** **deviations, and any corrective actions or preventive measures taken. If no deviations** **occurred, the report should say so. Any "None" listed in the Submittal/Action** **Requirement in the Operating Permit is not intended to override the six-month deviation** **report. [N.J.A.C. 7.27-22.19(d)3, N.J.A.C. 7.27-22.19(e), and [N.J.A.C. 7:27-22.19(c)]** **None. Page 4 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Subject Item:IS1 Combustion Sources( incluing hot rolls, heaters, burners, boilers & Misc.)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Opacity: No visible emissions except for** **emissions exclusive of condensed water vapor, for a period of not longer than 3** **minutes in any consecutive 30-minute period. [N.J.A.C. 7:27-3.2(a)] & [N.J.A.C.** **7:27- 3.2(c)] None.** **2 None.** **None. Particulate emission limit from the** **combustion of fuel based on rated heat input of source. Particulate Emissions <= 0.5** **lb/hr. [N.J.A.C. 7:27- 4.2(a)] None.** **3 Other.[N.J.A.C. 7:27- 9.2(a)].** **None. Sulfur Content in Fuel <= 0.2 weight %. If** **the tank contents are Diesel or Kerosene fuel for use in Gloucester County New** **Jersey (Zone 3), the maximum allowable sulfur content is 0.2 percent by weight.** **[N.J.A.C. 7:27- 9.2(a)] Other: Sulfur content in fuel oil.** **[N.J.A.C. 7:27-22.16(o)]. 4** **Recordkeeping by invoices / bills of lading per delivery. [N.J.A.C. 7:27-22.16(o)]** **None. Fuel type limited to natural gas, propane or** **No. 2 fuel oil only. [N.J.A.C. 7:27-22.16(a)] None.** **Page 5 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Subject Item:IS2 Cooling TowersRef.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. The concentration of VOC in the water shall** **be less than 3,500 parts per billion by weight (See significant source definition,** **item 14 of N.J.A.C. 7:27-22.1.) [N.J.A.C. 7:27-22.16(a)]** **None. Page 6 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Subject Item:IS3 Petroleum Storage TanksRef.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Sulfur Content in Fuel: Recordkeeping by** **invoices / bills of lading per delivery. [N.J.A.C. 7:27-22.16(o)]** **None. Sulfur Content in Fuel <= 0.2 weight %. If** **the tank contents are Diesel or Kerosene fuel for use in Gloucester County New** **Jersey (Zone 3), the maximum allowable sulfur content is 0.2 percent by weight.** **[N.J.A.C. 7:27- 9.2(a)] Other: Sulfur content in fuel oil.** **[N.J.A.C. 7:27-22.16(o)]. 2** **None. None.** **The operating temperature shall not be greater than 350 degrees F. [N.J.A.C.** **7:27-22.1] None.** **3 None.** **None. The vapor pressure of the liquid, excluding** **the vapor pressure of water, shall be less than 0.02 psia at the liquid's actual** **temperature or at 70 degrees F, whichever is higher. [N.J.A.C. 7:27-22.1]** **None. 4** **None. None.** **The tank or vessel shall have no visible emissions, exclusive of water vapor, to the** **outdoor atmosphere. [N.J.A.C. 7:27-22.1] None.** **5 None.** **None. The tank or vessel shall not emit any air** **contaminants which may cause an odor detectable outside the property boundaries** **of the facility. [N.J.A.C. 7:27-22.1] None.** **6 None.** **None. The tank or vessel shall not be subject to** **any NESHAPS, MACT, or NSPS air pollution control standards, excluding the** **NSPS requirements to maintain a record of the contents of the tank or vessel, the period** **of storage of these contents, and the maximum true vapor pressure of the liquid** **stored. [N.J.A.C. 7:27-22.1] None.** **7 None.** **None. The tank's or vessel's potential to emit each** **TXS and each HAP does not exceed the de minimus reporting thresholds as specified in** **N.J.A.C. 7:27-22, Appendix. [N.J.A.C. 7:27-22.1]** **None. 8** **None. None.** **The percentage by weight of all HAPs collectively in the raw material stored in the** **tank, or mixed or blended in the vessel, is less than 1.0 percent. [N.J.A.C. 7:27-22.1]** **None. Page 7 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Subject Item:IS4 Gasoline Storage Tank (<2000 gallon capacity)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Other: Retain records of construction in** **file.[N.J.A.C. 7:27-22.16(a)]. None.** **VOC (Total): In order to be classified as an insignificant source, the storage tank** **capacity shall not exceed 2000 gallons. [N.J.A.C 7:27-16.2(b)(1)] & [N.J.A.C.** **7:27-22.16(a)] VOC (Total): Monitored by documentation** **of construction once initially. [N.J.A.C. 7:27-22.16(a)]** **2 Other: Retain records of gasoline transfer in** **file.[N.J.A.C. 7:27-22.16(a)]. None.** **VOC (Total): In order to be classified as an insignificant source, the transfer of gasoline** **into vehicular tanks or portable containers in any calendar month shall not exceed 10,000** **gallons. [N.J.A.C 7:27-16.3(f)(1)(iv)] & [N.J.A.C. 7:27-22.16(a)]** **VOC (Total): Monitored by review of fuel delivery records each month during** **operation. [N.J.A.C. 7:27-22.16(a)] 3** **Recordkeeping by manual logging of parameter annually. The permittee shall** **record the annual combined total throughput of all material stored in the tank. [N.J.A.C.** **7:27-22.16(a)] None.** **The permittee shall maintain records of tank contents and throughput. [N.J.A.C.** **7:27-22.16(a)] None.** **4 Vapor Pressure: Recordkeeping by manual** **logging of parameter once initially. The permittee shall record the vapor pressure of** **all materials stored in the tank. [N.J.A.C. 7:27-22.16(a)]** **None. Vapor Pressure <= 13 psia @ 70 degrees F.** **[N.J.A.C. 7:27-22.16(a)] None.** **Page 8 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U6 Bulk Storage SilosOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Combined annual emission limit from the** **preconstruction permits (11 silos). TSP <= 16.06 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Annual emission limit from the operating permit application. PM-10 (Total) <= 16.06** **tons/yr. [N.J.A.C. 7:27-22.16(a)] None.** **3 None.** **None. Maximum emission rate from each silo** **(from preconstruction permit.) TSP <= 0.5 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 4** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 0.5** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **5 None.** **None. Particulate Emissions: All particulate** **emissions from this emission unit shall be exhausted through dust collectors (CD3-13).** **[N.J.A.C. 7:27-22.16(e)] None.** **6 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency, based on an instantaneous determination , or** **monthly, whichever is more frequent. [N.J.A.C. 7:27-22.16(o)]** **7 None.** **None. Pressure Drop Across the Baghouse >= 0.5** **inches w.c.. Compliance shall be assured by monthly maintenance checks above.** **[N.J.A.C. 7:27-22.16(a)] None.** OS Summary**Page 9 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **Pressure Drop: Recordkeeping by strip chart, data acquisition (DAS) system, or** **other method approved by BTS once per calendar day during operation or manual** **logging in a permanently bound logbook. [N.J.A.C. 7:27-22.16(e)]** **None. Pressure Drop <= -0.4 inches w.c..** **[N.J.A.C. 7:27-22.16(a)] Pressure Drop: Monitored by pressure drop** **Instrument continuously. [N.J.A.C. 7:27-22.16(e)]** CD1 Particulate Filter**Page 10 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **Pressure Drop: Recordkeeping by strip chart, data acquisition (DAS) system, or** **other method approved by BTS once per calendar day during operation or manual** **logging in a permanently bound logbook. [N.J.A.C. 7:27-22.16(e)]** **None. Pressure Drop <= -0.4 inches w.c..** **[N.J.A.C. 7:27-22.16(a)] Pressure Drop: Monitored by pressure drop** **Instrument continuously. [N.J.A.C. 7:27-22.16(e)]** CD2 Particulate Filter**Page 11 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **Pressure Drop Across the Baghouse: Recordkeeping by strip chart, round chart or** **data acquisition (DAS) system / electronic data storage daily or manual logging in a** **permanently bound logbook. [N.J.A.C. 7:27-22.16(e)]** **None. Pressure Drop Across the Baghouse >= 1** **inches w.c.. [N.J.A.C. 7:27-22.16(e)] Pressure Drop Across the Baghouse:** **Monitored by pressure drop Instrument daily, based on an instantaneous** **determination. [N.J.A.C. 7:27-22.16(e)]**CD14 Particulate Filter**Page 12 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **Pressure Drop Across the Baghouse: Recordkeeping by strip chart, round chart or** **data acquisition (DAS) system / electronic data storage daily or manual logging in a** **permanently bound logbook. [N.J.A.C. 7:27-22.16(e)]** **None. Pressure Drop Across the Baghouse >= 1** **inches w.c.. [N.J.A.C. 7:27-22.16(e)] Pressure Drop Across the Baghouse:** **Monitored by pressure drop Instrument daily, based on an instantaneous** **determination. [N.J.A.C. 7:27-22.16(e)]**CD15 Particulate Filter**Page 13 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Opacity: Recordkeeping by manual logging** **of parameter upon occurrence of event. [N.J.A.C. 7:27-22.16(o)]** **None. Opacity <= 20 %. The owner or operator** **shall not use this emission unit in a manner which will cause visible emissions greater** **than 20 percent opacity, exclusive of condensed water vapor, for a period longer** **than three minutes in any consecutive 30-minute period. [N.J.A.C. 7:27-6.2(d)]** **and. [N.J.A.C. 7:27- 6.2(e)] Opacity: Monitored by visual determination** **once every 2 weeks, based on an instantaneous determination , if the** **equipment is used for more than 2 continuous hours during a two-week period.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **VOC (Total) <= 71 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(a)]** **None. 3** **None. None.** **NOx (Total) <= 6.51 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(a)]** **None. 4** **None. None.** **CO <= 403 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(a)]** **None. 5** **None. None.** **SO2 <= 17.8 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(a)]** **None. 6** **None. None.** **TSP <= 78.2 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(a)]** **None. 7** **None. None.** **PM-10 (Total) <= 94.6 tons/yr based on 8760 hours of operation. [N.J.A.C.** **7:27-22.16(a)] None.** **8 Total HAPs: Recordkeeping by manual** **logging of parameter annually. [N.J.A.C. 7:27-22.16(e)]** **None. Total HAPs <= 17 tons/yr based on 8760** **hours of operation. [N.J.A.C. 7:27-22.16(a)] Total HAPs: Monitored by calculations** **annually. [N.J.A.C. 7:27-22.16(e)] 9** **None. None.** **Benzene <= 0.788 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(e)]** **None. 10** **None. None.** **Butadiene (1,3-) <= 0.12 tons/yr based on 8760 hours of operation. [N.J.A.C.** **7:27-22.16(e)] None.** **11 None.** **None. Chromium (Hexavalent) Emissions <=** **0.0026 tons/yr based on 8760 hours of operation. [N.J.A.C. 7:27-22.16(e)]** **None. 12** **None. None.** **Formaldehyde <= 5.93 tons/yr based on 8760 hours of operation. [N.J.A.C.** **7:27-22.16(e)] None.** OS Summary**Page 14 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**13 None.** **None. Lead compounds: Annual emission of lead** **shall remain below reporting thresholds (in accordance with operating permit** **application.) [N.J.A.C. 7:27-22.16(a)] None.** **14 None.** **None. Phenol <= 1.31 tons/yr based on 8760 hours** **of operation. [N.J.A.C. 7:27-22.16(e)] None.** **15 None.** **None. Styrene <= 8.89 tons/yr based on 8760** **hours of operation. [N.J.A.C. 7:27-22.16(e)] None.** **16 None.** **None. This rotary spin fiberglass manufacturing** **line is not subject to the provisions of 40 CFR 63 Subpart NNN. The facility shall** **not produce a bonded building insulation product using phenolic binders. (Refer to** **US EPA's letter dated October 21, 2002 filed in Inspection Report SCI010001.) [40** **CFR 63.1381] None.** **17 None.** **None. The rotary spin wool fiberglass insulation** **manufacturing line is subject to the provisions of 40 CFR 60 Subpart PPP.** **Permittee shall comply with all applicable requirements of 40 CFR 60 Subpart A and** **Subpart PPP. [40 CFR 60] None.** **18 None.** **Submit a stack test protocol: Within 60 days from the date of the approved permit to the** **Department for review and approval. [N.J.A.C. 7:27-22.16(a)]** **The permittee shall submit a stack test protocol to the Department for review and** **approval. The stack test shall be conducted for the following air pollutants** **VOC (lb/hr), CO (lb/hr), and SO2 (lb/hr) for Melters E17-E19 for the following operating** **scenarios OS1-OS3. The melters should be operated simulteneously;** **VOC (lb/hr), NOx (lb/hr), CO (lb/hr), TSP (lb/hr), and PM-10 (lb/hr) for Collectors** **E1-E3 for the following operating scenarios OS8-OS10;** **NOx (lb/hr), CO (lb/hr), and PM-10 (lb/hr) for Oven E4 for operating scenario OS11;** **and TSP (lb/hr) and PM-10 (lb/hr) for Cooling** **Conveyor E5 for operating scenario OS13. [N.J.A.C. 7:27-22.16(a)]** **None. Page 15 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**19 None.** **Conduct a stack test: Within 180 days from the date of the approved permit. Within 30** **days of protocol approval, the permittee shall contact the Bureau of Technical** **Services at (609) 530-4041 to schedule a mutually acceptable test date. [N.J.A.C.** **7:27-22.18(e)] The permittee shall conduct a stack test** **using a protocol approved by the Department. [N.J.A.C. 7:27-22.16(a)]** **None. 20** **None. Submit a stack test report: Within 225 days** **from the date of the approved permit to the Department for review and approval. The** **permittee shall submit the results of the stack test no later than 45 days from the date** **of testing. The test results must be certified by a New Jersey licensed professional** **engineer or certified industrial hygienist. [N.J.A.C. 7:27-22.18(e)]. A summary of the** **test results must be submitted with the operating permit renewal application due at** **least 12 months prior to expiration of the Operating Permit. [N.J.A.C.** **7:27-22.22(30)d5] The permittee shall submit the results of any** **required stack test to the Department for review and approval. [N.J.A.C.** **7:27-22.16(a)] None.** **Page 16 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. SO2 <= 2,000 Parts per Million by volume** **at standard conditions. Maximum emission limit from PT18. [N.J.A.C. 7:27- 7.2(b)1]** **None. 3** **None. None.** **SO2 <= 150 lb/hr discharged through PT18 into the outdoor atmosphere in any** **60-minute period. At any instant the maximum rate of emission expressed in** **pounds per hour shall not exceed twice the allowable emission. [N.J.A.C. 7:27- 7.2(b)2]** **None. 4** **VOC (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **VOC (Total) <= 1.31 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **VOC (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 5** **CO: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] CO <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **CO: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 6** **SO2: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] SO2 <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **SO2: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 7** **None. None.** **TSP <= 0.21 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **8 None.** **None. PM-10 (Total) <= 0.21 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **9 None.** **None. Benzene <= 0.06 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **10 None.** **None. Butadiene (1,3-) <= 0.01 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **11 None.** **None. Chromium (Hexavalent) Emissions <=** **0.0002 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **12 None.** **None. Formaldehyde <= 0.02 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **13 None.** **None. Phenol <= 0.1 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** OS1 Melter 1**Page 17 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**14 None.** **None. Styrene <= 0.68 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **15 Input Batch Material (Including Cullet):** **Recordkeeping by production records once per calendar day during operation. [N.J.A.C.** **7:27-22.16(e)] None.** **Input Batch Material (Including Cullet): Daily average material input rate to the three** **melters shall not exceed the amount shown in the confidential version of this Operating** **Permit. [N.J.A.C. 7:27-22.16(e)] Input Batch Material (Including Cullet):** **Monitored by material feed/flow monitoring once per calendar day during operation.** **[N.J.A.C. 7:27-22.16(e)] 16** **Recordkeeping by production records once per calendar day during operation. [N.J.A.C.** **7:27-22.16(e)] None.** **Daily rate of externally obtained cullet to the three melters shall not be more than the** **amount shown in the confidential version of this Operating Permit. [N.J.A.C.** **7:27-22.16(e)] Monitored by material feed/flow monitoring** **once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **17 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily rate of wet scrap refeed to the three** **melters shall not be more than the amount shown in the confidential version of this** **Operating Permit. [N.J.A.C. 7:27-22.16(e)] Monitored by material feed/flow monitoring** **once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **18 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily rate of odor-reducing oxidizing agents** **to the three melters shall be up to the amount shown in the confidential version of** **this Operating Permit. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring once per calendar day during operation.** **[N.J.A.C. 7:27-22.16(e)] Page 18 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. SO2 <= 2,000 Parts per Million by volume** **at standard conditions. Maximum emission limit from PT18. [N.J.A.C. 7:27- 7.2(b)1]** **None. 3** **None. None.** **SO2 <= 150 lb/hr discharged through PT18 into the outdoor atmosphere in any** **60-minute period. At any instant the maximum rate of emission expressed in** **pounds per hour shall not exceed twice the allowable emission. [N.J.A.C. 7:27- 7.2(b)2]** **None. 4** **VOC (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **VOC (Total) <= 1.31 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **VOC (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 5** **CO: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] CO <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **CO: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 6** **SO2: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] SO2 <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **SO2: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 7** **None. None.** **TSP <= 0.21 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **8 None.** **None. PM-10 (Total) <= 0.21 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **9 None.** **None. Benzene <= 0.06 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **10 None.** **None. Butadiene (1,3-) <= 0.01 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **11 None.** **None. Chromium (Hexavalent) Emissions <=** **0.0002 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **12 None.** **None. Formaldehyde <= 0.02 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **13 None.** **None. Phenol <= 0.1 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** OS2 Melter 2**Page 19 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**14 None.** **None. Styrene <= 0.68 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **15 Input Batch Material (Including Cullet):** **Recordkeeping by production records once per calendar day during operation. [N.J.A.C.** **7:27-22.16(e)] None.** **Input Batch Material (Including Cullet): Daily average material input rate to the three** **melters shall not exceed the amount shown in the confidential version of this Operating** **Permit. [N.J.A.C. 7:27-22.16(e)] Input Batch Material (Including Cullet):** **Monitored by material feed/flow monitoring once per calendar day during operation.** **[N.J.A.C. 7:27-22.16(e)] 16** **Recordkeeping by production records once per calendar day during operation. [N.J.A.C.** **7:27-22.16(e)] None.** **Daily rate of externally obtained cullet to the three melters shall not be more than the** **amount shown in the confidential version of this Operating Permit. [N.J.A.C.** **7:27-22.16(e)] Monitored by material feed/flow monitoring** **once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **17 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily rate of wet scrap refeed to the three** **melters shall not be more than the amount shown in the confidential version of this** **Operating Permit. [N.J.A.C. 7:27-22.16(e)] Monitored by material feed/flow monitoring** **once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **18 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily rate of odor-reducing oxidizing agents** **to the three melters shall be up to the amount shown in the confidential version of** **this Operating Permit. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring once per calendar day during operation.** **[N.J.A.C. 7:27-22.16(e)] Page 20 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. SO2 <= 2,000 Parts per Million by volume** **at standard conditions. Maximum emission limit from PT18. [N.J.A.C. 7:27- 7.2(b)1]** **None. 3** **None. None.** **SO2 <= 150 lb/hr discharged through PT18 into the outdoor atmosphere in any** **60-minute period. At any instant the maximum rate of emission expressed in** **pounds per hour shall not exceed twice the allowable emission. [N.J.A.C. 7:27- 7.2(b)2]** **None. 4** **VOC (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **VOC (Total) <= 1.31 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **VOC (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 5** **CO: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] CO <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **CO: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 6** **SO2: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] SO2 <= 1.11 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **SO2: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 7** **None. None.** **TSP <= 0.21 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **8 None.** **None. PM-10 (Total) <= 0.21 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **9 None.** **None. Benzene <= 0.06 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **10 None.** **None. Butadiene (1,3-) <= 0.01 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **11 None.** **None. Chromium (Hexavalent) Emissions <=** **0.0002 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **12 None.** **None. Formaldehyde <= 0.02 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **13 None.** **None. Phenol <= 0.1 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** OS3 Melter 3**Page 21 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**14 None.** **None. Styrene <= 0.68 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **15 Input Batch Material (Including Cullet):** **Recordkeeping by production records once per calendar day during operation. [N.J.A.C.** **7:27-22.16(e)] None.** **Input Batch Material (Including Cullet): Daily average material input rate to the three** **melters shall not exceed the amount shown in the confidential version of this Operating** **Permit. [N.J.A.C. 7:27-22.16(e)] Input Batch Material (Including Cullet):** **Monitored by material feed/flow monitoring once per calendar day during operation.** **[N.J.A.C. 7:27-22.16(e)] 16** **Recordkeeping by production records once per calendar day during operation. [N.J.A.C.** **7:27-22.16(e)] None.** **Daily rate of externally obtained cullet to the three melters shall not be more than the** **amount shown in the confidential version of this Operating Permit. [N.J.A.C.** **7:27-22.16(e)] Monitored by material feed/flow monitoring** **once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **17 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily rate of wet scrap refeed to the three** **melters shall not be more than the amount shown in the confidential version of this** **Operating Permit. [N.J.A.C. 7:27-22.16(e)] Monitored by material feed/flow monitoring** **once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **18 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily rate of odor-reducing oxidizing agents** **to the three melters shall be up to the amount shown in the confidential version of** **this Operating Permit. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring once per calendar day during operation.** **[N.J.A.C. 7:27-22.16(e)] Page 22 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. All emissions from this source are below** **reporting thresholds. [N.J.A.C. 7:27-22.16(a)]** **None.**OS4 Delivery 1**Page 23 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. All emissions from this source are below** **reporting thresholds [N.J.A.C. 7:27-22.16(a)]** **None.**OS5 Delivery 2**Page 24 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. All emissions from this source are below** **reporting thresholds [N.J.A.C. 7:27-22.16(a)]** **None.**OS6 Delivery 3**Page 25 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from** **PT18 based on 0.02 grains per SCF: Particulate Emissions <= 6.72 lb/hr.** **[N.J.A.C. 7:27- 6.2(a)] None.** **2 None.** **None. Maximum rate of dust accumulation in** **hopper shall not be more than the amount shown in the confidential version of this** **Operating Permit. [N.J.A.C. 7:27-22.16(e)] None.** **3 None.** **None. All emissions from this source are below** **reporting thresholds [N.J.A.C. 7:27-22.16(a)]** **None.**OS7 Hopper**Page 26 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 10.6 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **Other: Maintain process records sufficient to demonstrate whether the VOC emission rate** **of the source operation from actual operations does not exceed the VOC** **emission rate under operating conditions [N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permitee** **shall maintain the required records for a period of no less than five years and shall** **make those records available upon request of the Department or the EPA.[N.J.A.C.** **7:27-16.22(a)]. None.** **VOC (Total) <= 3.5 lb/hr. [N.J.A.C. 7:27-16.16(c)]** **Other: Conduct an analysis of the source operation, which demonstrates that, under** **operating conditions that maximize the VOC emissions after any control, the VOC** **emission rate of the source operation is in compliance with N.J.A.C.** **7:27-16.16.[N.J.A.C. 7:27-16.16(g)1ii]. 3** **VOC (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **Maximum emission rate from preconstruction permit. VOC (Total) <= 3.5** **lb/hr. [N.J.A.C. 7:27-22.16(e)] VOC (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **4 NOx (Total): Recordkeeping by stack test** **results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] NOx (Total) <= 0.285 lb/hr. [N.J.A.C.** **7:27-22.16(a)] NOx (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **5 CO: Recordkeeping by stack test results** **once initially. [N.J.A.C. 7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **CO <= 27.6 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing** **once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **6 None.** **None. SO2 <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 7** **TSP: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] TSP <= 4.24 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **TSP: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 8** **PM-10 (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **PM-10 (Total) <= 5 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **PM-10 (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 9** **None. None.** **Maximum emission rate from preconstruction permit. Formaldehyde <=** **0.25 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **10 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily average material input rate to the three** **collectors shall not exceed the output of the three melters. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring daily, based on one calendar day. [N.J.A.C.** **7:27-22.16(e)]**OS8 Module 1**Page 27 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 10.6 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **Other: Maintain process records sufficient to demonstrate whether the VOC emission rate** **of the source operation from actual operations does not exceed the VOC** **emission rate under operating conditions [N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permitee** **shall maintain the required records for a period of no less than five years and shall** **make those records available upon request of the Department or the EPA.[N.J.A.C.** **7:27-16.22(a)]. None.** **VOC (Total) <= 3.5 lb/hr. [N.J.A.C. 7:27-16.16(c)]** **Other: Conduct an analysis of the source operation, which demonstrates that, under** **operating conditions that maximize the VOC emissions after any control, the VOC** **emission rate of the source operation is in compliance with N.J.A.C.** **7:27-16.16.[N.J.A.C. 7:27-16.16(g)1ii]. 3** **VOC (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **Maximum emission rate from preconstruction permit. VOC (Total) <= 3.5** **lb/hr. [N.J.A.C. 7:27-22.16(e)] VOC (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **4 NOx (Total): Recordkeeping by stack test** **results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] NOx (Total) <= 0.285 lb/hr. [N.J.A.C.** **7:27-22.16(a)] NOx (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **5 CO: Recordkeeping by stack test results** **once initially. [N.J.A.C. 7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **CO <= 27.6 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing** **once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **6 None.** **None. SO2 <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 7** **TSP: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] TSP <= 4.24 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **TSP: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 8** **PM-10 (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **PM-10 (Total) <= 5 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **PM-10 (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 9** **None. None.** **Maximum emission rate from preconstruction permit. Formaldehyde <=** **0.25 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **10 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily average material input rate to the three** **collectors shall not exceed the output of the three melters. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring daily, based on one calendar day. [N.J.A.C.** **7:27-22.16(e)]**OS9 Module 2**Page 28 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 10.6 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **Other: Maintain process records sufficient to demonstrate whether the VOC emission rate** **of the source operation from actual operations does not exceed the VOC** **emission rate under operating conditions [N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permitee** **shall maintain the required records for a period of no less than five years and shall** **make those records available upon request of the Department or the EPA.[N.J.A.C.** **7:27-16.22(a)]. None.** **VOC (Total) <= 3.5 lb/hr. [N.J.A.C. 7:27-16.16(c)]** **Other: Conduct an analysis of the source operation, which demonstrates that, under** **operating conditions that maximize the VOC emissions after any control, the VOC** **emission rate of the source operation is in compliance with N.J.A.C.** **7:27-16.16.[N.J.A.C. 7:27-16.16(g)1ii]. 3** **VOC (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **Maximum emission rate from preconstruction permit. VOC (Total) <= 3.5** **lb/hr. [N.J.A.C. 7:27-22.16(e)] VOC (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **4 NOx (Total): Recordkeeping by stack test** **results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] NOx (Total) <= 0.285 lb/hr. [N.J.A.C.** **7:27-22.16(a)] NOx (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **5 CO: Recordkeeping by stack test results** **once initially. [N.J.A.C. 7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **CO <= 27.6 lb/hr. [N.J.A.C. 7:27-22.16(a)] CO: Monitored by stack emission testing** **once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **6 None.** **None. SO2 <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 7** **TSP: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] TSP <= 4.24 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **TSP: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 8** **PM-10 (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **PM-10 (Total) <= 5 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **PM-10 (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 9** **None. None.** **Maximum emission rate from preconstruction permit. Formaldehyde <=** **0.25 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **10 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Daily average material input rate to the three** **collectors shall not exceed the output of the three melters. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring daily, based on one calendar day. [N.J.A.C.** **7:27-22.16(e)]**OS10 Module 3**Page 29 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable particulate emission** **rate from PT4 based on 0.02 grains per SCF. TSP <= 5.8 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **Other: Maintain process records sufficient to demonstrate whether the VOC emission rate** **of the source operation from actual operations does not exceed the VOC** **emission rate under operating conditions [N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permitee** **shall maintain the required records for a period of no less than five years and shall** **make those records available upon request of the Department or the EPA.[N.J.A.C.** **7:27-16.22(a)]. None.** **VOC (Total) <= 3.5 lb/hr. [N.J.A.C. 7:27-16.16(c)]** **Other: Conduct an analysis of the source operation, which demonstrates that, under** **operating conditions that maximize the VOC emissions after any control, the VOC** **emission rate of the source operation is in compliance with N.J.A.C.** **7:27-16.16[N.J.A.C. 7:27-16.16(g)1ii]. 3** **None. None.** **VOC (Total) <= 0.77 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 4** **NOx (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **NOx (Total) <= 0.632 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **NOx (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 5** **CO: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] CO <= 5.08 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **CO: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 6** **None. None.** **SO2 <= 0.31 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **7 None.** **None. TSP <= 1 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 8** **PM-10 (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **PM-10 (Total) <= 1.85 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **PM-10 (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 9** **None. None.** **Formaldehyde <= 0.35 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 10** **None. None.** **Maximum Gross Heat Input: shall not exceed the rate shown in the confidential** **version of this Operating Permit. [N.J.A.C. 7:27-22.16(a)]** **Other: Fuel Burner Rated Capacity.[N.J.A.C. 7:27-22.16(o)].** **11 None.** **None. Fuel type limited to fuel shown in the** **confidential version of this Operating Permit. [N.J.A.C. 7:27-22.16(a)]** **None.**OS11 Oven**Page 30 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable particulate emission** **rate from PT4 based on 0.02 grains per SCF. TSP <= 5.8 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **Other: Maintain process records sufficient to demonstrate whether the VOC emission rate** **of the source operation from actual operations does not exceed the VOC** **emission rate under operating conditions [N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permitee** **shall maintain the required records for a period of no less than five years and shall** **make those records available upon request of the Department or the EPA.[N.J.A.C.** **7:27-16.22(a)]. None.** **VOC (Total) <= 3.5 lb/hr. [N.J.A.C. 7:27-16.16(c)]** **Other: Conduct an analysis of the source operation, which demonstrates that, under** **operating conditions that maximize the VOC emissions after any control, the VOC** **emission rate of the source operation is in compliance with N.J.A.C.** **7:27-16.16[N.J.A.C. 7:27-16.16(g)1ii]. 3** **None. None.** **VOC (Total) <= 0.77 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 4** **NOx (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **NOx (Total) <= 0.632 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **NOx (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 5** **CO: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] CO <= 5.08 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **CO: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 6** **None. None.** **SO2 <= 0.31 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **7 None.** **None. TSP <= 1 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 8** **PM-10 (Total): Recordkeeping by stack test results once initially. [N.J.A.C.** **7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **PM-10 (Total) <= 1.85 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **PM-10 (Total): Monitored by stack emission testing once initially, based on any 60** **minute period. [N.J.A.C. 7:27-22.16(o)] 9** **None. None.** **Formaldehyde <= 0.35 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 10** **None. None.** **Maximum Gross Heat Input: shall not exceed the rate shown in the confidential** **version of this Operating Permit. [N.J.A.C. 7:27-22.16(a)]** **Other: Fuel Burner Rated Capacity.[N.J.A.C. 7:27-22.16(o)].** **11 None.** **None. Fuel type limited to fuel shown in the** **confidential version of this Operating Permit. [N.J.A.C. 7:27-22.16(a)]** **None.**OS12 Oven**Page 31 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U7 Furnaces (exempt from NSPS Subpart CC), Collectors, Oven & Cooling ConveyorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate from PT5** **based on 0.02 grains per SCF: Particulate Emissions <= 3.65 lb/hr. [N.J.A.C. 7:27-** **6.2(a)] None.** **2 Other: Maintain process records sufficient to** **demonstrate whether the VOC emission rate of the source operation from actual** **operations does not exceed the VOC emission rate under operating conditions** **[N.J.A.C. 7:27-16.16(g)(1)(ii)]. Permitee shall maintain the required records for a** **period of no less than five years and shall make those records available upon request** **of the Department or the EPA.[N.J.A.C. 7:27-16.22(a)].** **None. VOC (Total) <= 3.5 lb/hr. [N.J.A.C.** **7:27-16.16(c)] Other: Conduct an analysis of the source** **operation, which demonstrates that, under operating conditions that maximize the** **VOC emissions after any control, the VOC emission rate of the source operation is in** **compliance with N.J.A.C. 7:27-16.16[N.J.A.C. 7:27-16.16(g)1ii].** **3 None.** **None. VOC (Total) <= 1.01 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **4 None.** **None. CO <= 0.88 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 5** **None. None.** **SO2 <= 0.25 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **6 TSP: Recordkeeping by stack test results** **once initially. [N.J.A.C. 7:27-22.16(o)] Stack Test - Submit protocol, conduct test** **and submit results: As per the approved schedule. [N.J.A.C. 7:27-22.16(o)]** **TSP <= 3.51 lb/hr. [N.J.A.C. 7:27-22.16(a)] TSP: Monitored by stack emission testing** **once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **7 PM-10 (Total): Recordkeeping by stack test** **results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] PM-10 (Total) <= 3.65 lb/hr. [N.J.A.C.** **7:27-22.16(a)] PM-10 (Total): Monitored by stack emission** **testing once initially, based on any 60 minute period. [N.J.A.C. 7:27-22.16(o)]** **8 None.** **None. Maximum emission rate from operating** **permit application. Formaldehyde <= 0.2 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None.**OS13 Cooling**Page 32 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **Pressure Drop >= 0.5 inches w.c.. Compliance shall be assured by monthly** **maintenance checks above. [N.J.A.C. 7:27-22.16(e)]** **None.**CD16 Particulate Filter**Page 33 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **Pressure Drop Across the Baghouse >= 0.5 inches w.c.. Compliance shall be assured by** **monthly maintenance checks above. [N.J.A.C. 7:27-22.16(e)]** **None.**CD17 Particulate Filter**Page 34 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **Pressure Drop Across the Baghouse >= 0.5 inches w.c.. Compliance shall be assured by** **monthly maintenance checks above. [N.J.A.C. 7:27-22.16(e)]** **None.**CD18 Particulate Filter**Page 35 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **Pressure Drop Across the Baghouse >= 0.5 inches w.c.. Compliance shall be assured by** **monthly maintenance checks above. [N.J.A.C. 7:27-22.16(e)]** **None.**CD19 Particulate Filter**Page 36 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filters and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **Pressure Drop Across the Baghouse >= 0.5 inches w.c.. Compliance shall be assured by** **monthly maintenance checks above. [N.J.A.C. 7:27-22.16(e)]** **None.**CD20 Particulate Filter**Page 37 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filter and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **Pressure Drop: Recordkeeping by manual logging of parameter each month during** **operation in a permanently bound logbook. [N.J.A.C. 7:27-22.16(o)]** **None. Filter cartridge Pressure Drop >= 0.5 inches** **w.c.. [N.J.A.C. 7:27-22.16(e)] Pressure Drop: Monitored by pressure drop** **Instrument continuously. [N.J.A.C. 7:27-22.16(o)]** CD25 Particulate Filter**Page 38 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesSubject Item:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filter and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 2** **Pressure Drop Across the Baghouse: Recordkeeping by strip chart, round chart or** **data acquisition (DAS) system / electronic data storage daily or manual logging in a** **permanently bound logbook. [N.J.A.C. 7:27-22.16(e)]** **None. Pressure Drop Across the Baghouse >= 0.5** **inches w.c.. [N.J.A.C. 7:27-22.16(e)] Pressure Drop Across the Baghouse:** **Monitored by pressure drop Instrument daily, based on an instantaneous** **determination. [N.J.A.C. 7:27-22.16(e)]**CD26 Particulate Filter**Page 39 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Opacity: Recordkeeping by manual logging** **of parameter upon occurrence of event. [N.J.A.C. 7:27-22.16(o)]** **None. Opacity: no visible emissions exclusive of** **condensed water vapor, based on preconstruction permit. [N.J.A.C.** **7:27-22.16(e)] Opacity: Monitored by visual determination** **once every 2 weeks, based on an instantaneous determination , if the** **equipment is used for more than 2 continuous hours during a two-week period.** **[N.J.A.C. 7:27-22.16(o)] 2** **None. None.** **TSP <= 5.04 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 3** **None. None.** **PM-10 (Total) <= 5.04 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 4** **None. Submit a stack test protocol: Within 60 days** **from the date of the approved permit to the Department for review and approval.** **[N.J.A.C. 7:27-22.16(o)] The permittee shall submit a stack test** **protocol to the Department for review and approval. The stack test shall be conducted** **for the following air pollutants TSP for the Equipment E51 for the following operating** **scenarios OS10. [N.J.A.C. 7:27-22.16(a)] None.** **5 None.** **Conduct a stack test: Within 180 days from the date of the approved permit. Within 30** **days of protocol approval, the permittee shall contact the Bureau of Technical** **Services at (609)530-4041 to schedule a mutually acceptable test date. The permittee** **shall conduct the stack test no later than 90 days from the date of approval of the stack** **test protocol by the Department. [N.J.A.C. 7:27-22.18(e)]** **The permittee shall conduct a stack test using a protocol approved by the** **Department. [N.J.A.C. 7:27-22.16(a)] None.** **6 None.** **Submit a stack test report: Within 225 days from the date of the approved permit to the** **Department for review and approval. The permittee shall submit the results of the** **stack test no later than 45 days from the date of testing. The test results must be certified** **by a New Jersey licensed professional engineer or certified industrial hygienist. A** **copy of the test results must be submitted with the operating permit renewal** **application due at least 12 months prior to expiration of the Operating Permit.** **[N.J.A.C. 7:27-22.18(e)] The permittee shall submit the results of any** **required stack test to the Department for review and approval. [N.J.A.C.** **7:27-22.16(a)] None.** OS Summary**Page 40 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **None. None.** **TSP: below reporting threshold [N.J.A.C. 7:27-22.16(a)]** **None. 3** **None. None.** **PM-10 (Total): below reporting threshold [N.J.A.C. 7:27-22.16(a)]** **None.**OS1 Check Scale**Page 41 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **None. None.** **TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **3 None.** **None. PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **4 Hours of Operation: Recordkeeping by** **manual logging of parameter each month during operation. [N.J.A.C. 7:27-22.16(o)]** **None. Hours of Operation <= 4,154 hr/yr.** **[N.J.A.C. 7:27-22.16(a)] Hours of Operation: Monitored by hour/time** **monitor continuously. [N.J.A.C. 7:27-22.6(o)]** OS2 Receive, blend and transfer raw materials**Page 42 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. TSP: below reporting threshold [N.J.A.C.** **7:27-22.16(a)] None.** **2 None.** **None. PM-10 (Total): below reporting threshold** **[N.J.A.C. 7:27-22.16(a)] None.** OS3 Receive and store raw materials**Page 43 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. TSP: below reporting threshold [N.J.A.C.** **7:27-22.16(a)] None.** **2 None.** **None. PM-10 (Total): below reporting threshold** **[N.J.A.C. 7:27-22.16(a)] None.** OS4 Receive and store raw materials**Page 44 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. TSP: below reporting threshold [N.J.A.C.** **7:27-22.16(a)] None.** **2 None.** **None. PM-10 (Total): below reporting threshold** **[N.J.A.C. 7:27-22.16(a)] None.** OS5 Receive and store raw materials**Page 45 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **None. None.** **TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **3 None.** **None. PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **4 Hours of Operation: Recordkeeping by** **manual logging of parameter each month during operation. [N.J.A.C. 7:27-22.16(o)]** **None. Hours of Operation <= 4,154 hr/yr for OS6,** **OS7, and OS8 combined. [N.J.A.C. 7:27-22.16(a)]** **Hours of Operation: Monitored by hour/time monitor continuously. [N.J.A.C.** **7:27-22.16(o)]**OS6 Major Scale**Page 46 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **None. None.** **TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **3 None.** **None. PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **4 Hours of Operation: Recordkeeping by** **manual logging of parameter each month during operation. [N.J.A.C. 7:27-22.16(o)]** **None. Hours of Operation <= 4,154 hr/yr for OS6,** **OS7, and OS8 combined. [N.J.A.C. 7:27-22.16(a)]** **Hours of Operation: Monitored by hour/time monitor continuously. [N.J.A.C.** **7:27-22.16(o)]**OS7 Intermediate Scale**Page 47 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 0.5 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **None. None.** **TSP <= 0.13 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **3 None.** **None. PM-10 (Total) <= 0.13 lb/hr. [N.J.A.C.** **7:27-22.16(a)] None.** **4 Hours of Operation: Recordkeeping by** **manual logging of parameter each month during operation. [N.J.A.C. 7:27-22.16(o)]** **None. Hours of Operation <= 4,154 hr/yr for OS6,** **OS7, and OS8 combined. [N.J.A.C. 7:27-22.16(a)]** **Hours of Operation: Monitored by hour/time monitor continuously. [N.J.A.C.** **7:27-22.16(o)]**OS8 Minor Scale**Page 48 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U8 Check Scale, Blend & Transfer System, Day Bins and ScalesOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable emission rate based on** **0.02 grains per SCF: Particulate Emissions <= 2.41 lb/hr. [N.J.A.C. 7:27- 6.2(a)]** **None. 2** **None. None.** **PM-10 (Total) <= 1.03 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **None. 3** **TSP: Recordkeeping by stack test results once initially. [N.J.A.C. 7:27-22.16(o)]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule. [N.J.A.C. 7:27-22.16(o)] TSP <= 1.03 lb/hr. [N.J.A.C. 7:27-22.16(a)]** **TSP: Monitored by stack emission testing once initially, based on any 60 minute** **period. [N.J.A.C. 7:27-22.16(o)] 4** **None. None.** **Maximum designed thoughput rate of the refeed system: Total Production Rate <=** **5,800 lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** OS10 Fiberglass Refeed**Page 49 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U13 Emergency Electric GeneratorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. The permittee shall not use the equipment in** **a manner which will cause visible emissions to exceed 20% opacity, exclusive of water** **vapor, for a period of more than 10 consecutive seconds. [N.J.A.C. 7:27- 3.5]** **None. 2** **None. None.** **Particulate emission limit from the combustion of fuel based on rated heat input** **of source. Particulate Emissions <= 4.56 lb/hr. [N.J.A.C. 7:27- 4.2(a)]** **None. 3** **Sulfur Content in Fuel: Recordkeeping by invoices / bills of lading per delivery.** **[N.J.A.C. 7:27-22.16(a)] None.** **Sulfur Content in Fuel <= 0.2 % by weight. The maximum allowable diesel fuel oil** **sulfur content is based on the geographic location of the facility (Zone 3 - Camden** **County). [N.J.A.C. 7:27- 9.2(b)] Sulfur Content in Fuel: Monitored by review** **of fuel delivery records once per bulk fuel shipment, based on an instantaneous** **determination. [N.J.A.C. 7:27-22.16(a)] 4** **None. None.** **The permittee shall not use the equipment in a manner which will cause visible emissions** **to exceed 10% opacity, except for a period of 30 minutes during startup and shutdown** **when opacity shall not exceed 20%, exclusive of water vapor.** **[N.J.A.C. 7:27-22.16(e)] None.** **5 None.** **None. Annual emission limit from preconstruction** **permit. VOC (Total) <= 0.21 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 6** **None. None.** **Annual emission limit from preconstruction permit. Nitrogen oxides <= 5.89 tons/yr.** **[N.J.A.C. 7:27-22.16(e)] None.** **7 None.** **None. Annual emission limit from preconstruction** **permit. Carbon monoxide <= 1.54 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 8** **None. None.** **Annual emission limit from operating permit application. SO2 <= 0.39 tons/yr. [N.J.A.C.** **7:27-22.16(a)] None.** **9 None.** **None. Annual emission limit from preconstruction** **permit. TSP <= 0.15 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None.**OS Summary**Page 50 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**10 None.** **None. Annual emission limit from operating permit** **application. PM-10 (Total) <= 0.14 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 11** **None. None.** **Maximum Gross Heat Input <= 7.6 MMBTU/hr for emergency generator from** **preconstruction permit. [N.J.A.C. 7:27-22.16(e)]** **None. 12** **Hours of Operation: Recordkeeping by manual logging of parameter each month** **during operation. [N.J.A.C. 7:27-22.16(o)] None.** **Maximum Annual Hours of Operation < 500 hours. [N.J.A.C. 7:27-22.16(e)]** **Hours of Operation: Monitored by hour/time monitor continuously. [N.J.A.C.** **7:27-22.16(e)] Page 51 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U13 Emergency Electric GeneratorOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum emission rate from** **preconstruction permit. VOC (Total) <= 0.84 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Maximum emission rate from preconstruction permit. Nitrogen oxides <=** **23.6 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **3 None.** **None. Maximum emission rate from** **preconstruction permit. Carbon monoxide <= 6.16 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 4** **None. None.** **Maximum emission rate from preconstruction permit. SO2 <= 1.54 lb/hr.** **[N.J.A.C. 7:27-22.16(e)] None.** **5 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 0.58 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 6** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 0.58** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** OS1 Diesel Engine-Powered**Page 52 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U14 Fire Water PumpOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. The permittee shall not use the equipment in** **a manner which will cause visible emissions to exceed 20% opacity, exclusive of water** **vapor, for a period of more than 10 consecutive seconds. [N.J.A.C. 7:27- 3.5]** **None. 2** **None. None.** **Particulate emission limit from the combustion of fuel based on rated heat input** **of source. Particulate Emissions <= 1.02 lb/hr. [N.J.A.C. 7:27- 4.2(a)]** **None. 3** **Sulfur Content in Fuel: Recordkeeping by invoices / bills of lading per delivery.** **[N.J.A.C. 7:27-22.16(a)] None.** **Sulfur Content in Fuel <= 0.2 % by weight. The maximum allowable diesel fuel oil** **sulfur content is based on the geographic location of the facility (Zone 3 - Camden** **County). [N.J.A.C. 7:27- 9.2(b)] Sulfur Content in Fuel: Monitored by review** **of fuel delivery records once per bulk fuel shipment, based on an instantaneous** **determination. [N.J.A.C. 7:27-22.16(a)] 4** **None. None.** **The permittee shall not use the equipment in a manner which will cause visible emissions** **to exceed 10% opacity, except for a period of 30 minutes during startup and shutdown** **when opacity shall not exceed 20%, exclusive of water vapor [N.J.A.C.** **7:27-22.16(e)] None.** **5 None.** **None. Annual emission limit from preconstruction** **permit. VOC (Total) <= 0.15 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 6** **None. None.** **Annual emission limit from preconstruction permit. Nitrogen oxides <= 1.87 tons/yr.** **[N.J.A.C. 7:27-22.16(e)] None.** **7 None.** **None. Annual emission limit from preconstruction** **permit. Carbon monoxide <= 0.4 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 8** **None. None.** **Annual emission limit from preconstruction permit. SO2 <= 0.12 tons/yr. [N.J.A.C.** **7:27-22.16(e)] None.** **9 None.** **None. Annual emission limit from preconstruction** **permit. TSP <= 0.13 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None.**OS Summary**Page 53 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**10 None.** **None. Annual emission limit from operating permit** **application. PM-10 (Total) <= 0.13 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 11** **None. None.** **Maximum Gross Heat Input <= 1.7 MMBTU/hr for fire pump from** **preconstruction permit. [N.J.A.C. 7:27-22.16(e)]** **None. 12** **Hours of Operation: Recordkeeping by manual logging of parameter each month** **during operation. [N.J.A.C. 7:27-22.16(o)] None.** **Maximum Annual Hours of Operation < 500 hours. [N.J.A.C. 7:27-22.16(e)]** **Hours of Operation: Monitored by hour/time monitor continuously. [N.J.A.C.** **7:27-22.16(e)] Page 54 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U14 Fire Water PumpOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum emission rate from** **preconstruction permit. VOC (Total) <= 0.61 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Maximum emission rate from preconstruction permit. Nitrogen oxides <=** **7.5 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **3 None.** **None. Maximum emission rate from** **preconstruction permit. Carbon monoxide <= 1.62 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 4** **None. None.** **Maximum emission rate from preconstruction permit. SO2 <= 0.49 lb/hr.** **[N.J.A.C. 7:27-22.16(e)] None.** **5 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 0.53 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 6** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 0.53** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** OS1 Diesel Engine-Powered**Page 55 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U15 Heater A, U16 Heater B, U17 Heater C, U18 Heater D, U19 Heater E, U20 Heater FOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Opacity: No visible emissions except for** **emissions exclusive of condensed water vapor, for a period of not longer than 3** **minutes in any consecutive 30-minute period. [N.J.A.C. 7:27-3.2(a)] & [N.J.A.C.** **7:27- 3.2(c)] None.** **2 None.** **None. Particulate emission limit from the** **combustion of fuel based on rated heat input of source. Particulate Emissions <= 0.5** **lb/hr. [N.J.A.C. 7:27- 4.2(a)] None.** **3 None.** **None. Particulate Emissions: Particulate emission** **limit from the combustion of fuel is based upon the latest emission factors from** **USEPA's tabulation AP-42 and the rated heat input. At present, the calculation using** **information from the operating permit application yields a value that is below the** **reporting threshold (and therefore, is exempt from reporting.) [N.J.A.C. 7:27-22.16(a)]** **None. 4** **None. None.** **Annual emission limit from Space Heaters based on 5000 hours of operation per year.** **Nitrogen oxides <= 0.313 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 5** **None. None.** **Maximum emission rate from preconstruction permit. Nitrogen oxides <=** **0.125 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **6 None.** **None. Maximum Gross Heat Input <= 1.25** **MMBTU/hr for space heater from preconstruction permit. [N.J.A.C.** **7:27-22.16(e)] None.** **7 None.** **None. Fuel type limited to natural gas, or propane** **only. [N.J.A.C. 7:27-22.16(e)] None.** OS Summary**Page 56 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U21 Blow Wool SystemOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable particulate emission** **rate from PT48 based on 0.02 grains per SCF and both baggers operating. TSP <=** **2.8 lb/hr. [N.J.A.C. 7:27- 6.2(a)] None.** **2 Opacity: Recordkeeping by manual logging** **of parameter upon occurrence of event. [N.J.A.C. 7:27-22.16(e)]** **None. Opacity <= 20 %. The owner or operator** **shall not use this emission unit in a manner which will cause visible emissions greater** **than 20 percent opacity, exclusive of condensed water vapor, for a period longer** **than three minutes in any consecutive 30-minute period. [N.J.A.C. 7:27-6.2(d)]** **and. [N.J.A.C. 7:27- 6.2(e)] Opacity: Monitored by visual determination** **once every 2 weeks , by the use of the New Jersey Test Method 2 (N.J.A.C. 7:27B-2) if** **the equipment is used for more than 2 continuous hours during a two-week period.** **[N.J.A.C. 7:27-22.16(e)] 3** **None. None.** **The permittee shall not use the equipment in a manner which will cause visible emissions** **to exceed 10% opacity, except for a period of 30 minutes during startup and shutdown** **when opacity shall not exceed 20%, exclusive of water vapor [N.J.A.C.** **7:27-22.16(e)] None.** OS Summary**Page 57 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**4 Particulate Emissions: Recordkeeping by** **stack test results upon occurrence of event. Keep records of latest stack test on file.** **Retain records of May 1988 test on file until approval of re-test. [N.J.A.C. 7:27-22.16]** **Stack Test - Submit protocol, conduct test and submit results: As per the approved** **schedule Submit a stack test protocol to the Bureau of Technical Services (BTS) at PO** **Box 437, Trenton, NJ 08625 within 30 months from the date of the approved** **operating permit. Within 30 days of protocol approval, the** **permittee must contact BTS at 609-530-4041 to schedule a mutually** **acceptable test date. The stack test report must be submitted to BTS within 45 days** **after performing the stack test pursuant to N.J.A.C. 7:27-22.19(d). The test results** **must be certified by a New Jersey licensed professional engineer or certified industrial** **hygienist. For stack testing conducted within 42** **months from the date of the approved Operating Permit, a copy of the test results** **must be submitted with the operating permit renewal application due at least 12 months** **prior to expiration of the Operating Permit. Test results shall report lbs/hour. [N.J.A.C.** **7:27-22.18(e)] and . [N.J.A.C. 7:27-22.18(h)]** **Particulate Emissions: Conduct a comprehensive stack test at emission point** **PT48 within 42 months from the date of the approved Operating Permit to demonstrate** **compliance with permit limits for total particulates. Stack tests shall be conducted** **while operating within 95-100% of the maximum load specified in this permit.** **Retain records of May 1988 test on file until approval of re-test. [N.J.A.C. 7:27-22.16(e)]** **Other: Stack emission testing. Stack test shall be conducted for TSP emissions.** **Based on any 60-minute period.[N.J.A.C. 7:27-22.16].** **5 None.** **None. Annual emission limit from the** **preconstruction permit. TSP <= 9.64 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 6** **None. None.** **Annual emission limit from the operating permit. application. PM-10 (Total) <= 9.64** **tons/yr. [N.J.A.C. 7:27-22.16(e)] None.** **7 None.** **None. Particulate Emissions: All particulate** **emissions from this emission unit shall be exhausted through a particulate filter** **(CD21), which vents to PT48. [N.J.A.C. 7:27-22.16(e)]** **None. Page 58 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**8 Recordkeeping by manual logging of** **parameter at the manufacturer's specified frequency , or monthly, whichever is more** **frequent. Record occurrence of inspection (date) and results of inspection/maintenance** **(e.g., date of filter replacement). [N.J.A.C. 7:27-22.16(o)]** **None. The owner or operator shall inspect and** **maintain the particulate filter and replace the filter media on a schedule necessary to** **achieve the required particulate control efficiency as specified by the manufacturer.** **[N.J.A.C. 7:27-22.16(e)] Monitored by visual determination at the** **manufacturer's specified frequency, based on an instantaneous determination , or** **monthly, whichever is more frequent. [N.J.A.C. 7:27-22.16(o)]** **9 Pressure Drop Across the Baghouse:** **Recordkeeping by strip chart, round chart or data acquisition (DAS) system / electronic** **data storage daily or manual logging in a permanently bound logbook. [N.J.A.C.** **7:27-22.16(e)] None.** **Pressure Drop Across the Baghouse >= 0.5 inches w.c.. [N.J.A.C. 7:27-22.16(e)]** **Pressure Drop Across the Baghouse: Monitored by pressure drop Instrument** **daily, based on an instantaneous determination. [N.J.A.C. 7:27-22.16(e)]** **10 None.** **None. The equipment covered by this permit may** **not exceed the production rate, operating hours and emission rates listed on the permit** **application. [N.J.A.C. 7:27-22.16(e)] None.** **Page 59 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U21 Blow Wool SystemOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 1.9 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 1.9** **lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **3 Flowrate: Recordkeeping by production** **records once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Flowrate: of each bagger shall not exceed** **the amount shown in the confidential version of this Operating Permit. [N.J.A.C.** **7:27-22.16(e)] Flowrate: Monitored by material feed/flow** **monitoring daily, based on one calendar day. [N.J.A.C. 7:27-22.16(e)]** OS1 Bagger 1**Page 60 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U21 Blow Wool SystemOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 1.9 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 1.9** **lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **3 Flowrate: Recordkeeping by production** **records once per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Flowrate: of each bagger shall not exceed** **the amount shown in the confidential version of this Operating Permit. [N.J.A.C.** **7:27-22.16(e)] Flowrate: Monitored by material feed/flow** **monitoring daily, based on one calendar day. [N.J.A.C. 7:27-22.16(e)]** OS2 Bagger 2**Page 61 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U21 Blow Wool SystemOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 2.2 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 2.2** **lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **3 Recordkeeping by production records once** **per calendar day during operation. [N.J.A.C. 7:27-22.16(e)]** **None. Maximum dust accumulation in storage bin** **shall not exceed the amount shown in the confidential version of this Operating** **Permit. [N.J.A.C. 7:27-22.16(e)] Monitored by material feed/flow monitoring** **daily, based on one calendar day. [N.J.A.C. 7:27-22.16(e)]** OS3 Recycling**Page 62 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U22 Hot End VacuumOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable particulate emission** **rate from PT34 based on 0.02 grains per SCF. TSP <= 0.5 lb/hr. [N.J.A.C. 7:27-** **6.2(a)] None.** **2 Particulate Emissions: Recordkeeping by** **manual logging of parameter upon occurrence of event. [N.J.A.C.** **7:27-22.16(o)] None.** **Particulate Emissions: The owner or operator shall use this emission unit in a** **manner which will cause no visible emissions exclusive of condensed water** **vapor, based on preconstruction permit. [N.J.A.C. 7:27-22.16(e)]** **Particulate Emissions: Monitored by visual determination once every 2 weeks, based on** **an instantaneous determination , if the equipment is used for more than 2** **continuous hours during a two-week period. [N.J.A.C. 7:27-22.16(a)]** **3 None.** **None. Annual emission limit from preconstruction** **permit. TSP <= 0.44 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 4** **None. None.** **Annual emission limit from operating permit application. PM-10 (Total) <= 0.44 tons/yr.** **[N.J.A.C. 7:27-22.16(a)] None.** **5 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 0.1 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 6** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 0.1** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **7 None.** **None. Particulate Emissions: All particulate** **emissions from this emission unit shall be exhausted through a particulate filter** **(CD22), which vents to PT34. [N.J.A.C. 7:27-22.16(e)]** **None. 8** **Recordkeeping by manual logging of parameter at the manufacturer's specified** **frequency , or monthly, whichever is more frequent. Record occurrence of inspection** **(date) and results of inspection/maintenance (e.g., date of filter replacement). [N.J.A.C.** **7:27-22.16(o)] None.** **The owner or operator shall inspect and maintain the particulate filter and replace** **the filter media on a schedule necessary to achieve the required particulate control** **efficiency as specified by the manufacturer. [N.J.A.C. 7:27-22.16(e)]** **Monitored by visual determination at the manufacturer's specified frequency, based** **on an instantaneous determination , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 9** **None. None.** **Pressure Drop >= 0.5 inches w.c.. [N.J.A.C. 7:27-22.16(e)]** **None.**OS Summary**Page 63 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**10 None.** **None. The equipment covered by this permit may** **not exceed the production rate, operating hours and emission rates listed on the permit** **application. [N.J.A.C. 7:27-22.16(e)] None.** **Page 64 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U23 Cold End VacuumOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable particulate emission** **rate from PT35 based on 0.02 grains per SCF. TSP <= 3.04 lb/hr. [N.J.A.C. 7:27-** **6.2(a)] None.** **2 None.** **None. Annual emission limit from operating permit** **application. TSP <= 10.5 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 3** **None. None.** **Annual emission limit from operating permit application. PM-10 (Total) <= 10.5 tons/yr.** **[N.J.A.C. 7:27-22.16(a)] None.** **4 None.** **None. Maximum emission rate from** **preconstruction permit. TSP <= 2.6 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 5** **None. None.** **Maximum emission rate from operating permit application. PM-10 (Total) <= 2.6** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **6 None.** **None. Particulate Emissions: All particulate** **emissions from this emission unit shall be exhausted through a particulate filter** **(CD23), which vents to PT35. [N.J.A.C. 7:27-22.16(e)]** **None. 7** **Recordkeeping by manual logging of parameter at the manufacturer's specified** **frequency , or monthly, whichever is more frequent. Record occurrence of inspection** **(date) and results of inspection/maintenance (e.g., date of filter replacement). [N.J.A.C.** **7:27-22.16(o)] None.** **The owner or operator shall inspect and maintain the particulate filter and replace** **the filter media on a schedule necessary to achieve the required particulate control** **efficiency as specified by the manufacturer. [N.J.A.C. 7:27-22.16(e)]** **Monitored by visual determination at the manufacturer's specified frequency, based** **on an instantaneous determination , or monthly, whichever is more frequent.** **[N.J.A.C. 7:27-22.16(o)] 8** **Pressure Drop: Recordkeeping by strip chart, round chart or data acquisition (DAS)** **system / electronic data storage daily or manual logging in a permanently bound** **logbook. [N.J.A.C. 7:27-22.16(e)] None.** **Pressure Drop >= 0.5 inches w.c.. [N.J.A.C. 7:27-22.16(e)]** **Pressure Drop: Monitored by pressure drop Instrument daily, based on an instantaneous** **determination. [N.J.A.C. 7:27-22.16(e)] 9** **None. None.** **The equipment covered by this permit may not exceed the production rate, operating** **hours and emission rates listed on the permit application. [N.J.A.C. 7:27-22.16(e)]** **None.**OS Summary**Page 65 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U26 Process TanksOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 Recordkeeping by manual logging of** **parameter per change of material. Records shall be maintained for each tank. [N.J.A.C.** **7:27-16.2(k)] None.** **The permittee shall maintain records specifying each VOC stored and the vapor** **pressure of each VOC at standard conditions. [N.J.A.C. 7:27-16.2(k)]** **None. 2** **None. None.** **The tank shall be equipped with a submerged fill pipe, or other VOC control** **method approved by the Department. [N.J.A.C. 7:27-16.4(b)]** **None. 3** **None. None.** **No visible emissions exclusive of condensed water vapor, except for a period no longer** **than three minutes in any consecutive thirty minute period. [N.J.A.C. 7:27-22.16(e)]** **None. 4** **VOC (Total): Recordkeeping by manual logging of parameter once initially per** **change of material. Records of all calculations shall be maintained. [N.J.A.C.** **7:27-22.16(e)] None.** **Annual emission limit from preconstruction permit. VOC (Total) <= 5.52 tons/yr.** **[N.J.A.C. 7:27-22.16(e)] VOC (Total): Monitored by calculations** **once initially per change of material. [N.J.A.C. 7:27-22.16(e)]** **5 None.** **None. Annual emission limit from operating permit** **application. HAPs <= 1.45 tons/yr. [N.J.A.C. 7:27-22.16(a)]** **None. 6** **Methyl alcohol (Methanol): Recordkeeping by manual logging of parameter annually** **per change of material. Records of all calculations shall be maintained. [N.J.A.C.** **7:27-22.16(e)] None.** **Annual emission limit from preconstruction permit. Methyl alcohol (Methanol) <= 1.45** **tons/yr. [N.J.A.C. 7:27-22.16(e)] Methyl alcohol (Methanol): Monitored by** **calculations once initially per change of material. [N.J.A.C. 7:27-22.16(e)]** **7 Recordkeeping by manual logging of** **parameter annually. The permittee shall record the annual combined total throughput** **of all material stored or blended in the tank. [N.J.A.C. 7:27-22.16(e)]** **None. The permittee shall maintain records of tank** **contents and throughput. [N.J.A.C. 7:27-22.16(e)]** **None. 8** **Recordkeeping by strip chart, round chart or data acquisition (DAS) system / electronic** **data storage annually. [N.J.A.C. 7:27-22.16(e)]** **None. Permittee's annual throughput for these** **process tanks shall not exceed the amount shown in the confidential version of this** **Operating Permit. [N.J.A.C. 7:27-22.16(e)] Monitored by material feed/flow monitoring** **at the approved frequency. [N.J.A.C. 7:27-22.16(e)]** **9 Recordkeeping by strip chart, round chart or** **data acquisition (DAS) system / electronic data storage annually. [N.J.A.C.** **7:27-22.16(e)] None.** **The equipment covered by this permit may not exceed the production rate, operating** **hours and emission rates listed on the permit application. [N.J.A.C. 7:27-22.16(e)]** **Monitored by material feed/flow monitoring at the approved frequency. [N.J.A.C.** **7:27-22.16(e)]**OS Summary**Page 66 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**10 Vapor Pressure: Recordkeeping by manual** **logging of parameter once initially. The permittee shall record the vapor pressure of** **all materials to be stored or blended in the tank. [N.J.A.C. 7:27-22.16(e)]** **None. Vapor Pressure <= 0.031 psia @ 70 degrees** **F. [N.J.A.C. 7:27-22.16(e)] Other: Material delivery records.[N.J.A.C.** **7:27-22.16(e)]. Page 67 of 70** New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U26 Process TanksOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum emission rate (per tank) from** **preconstruction permit. VOC (Total) <= 0.63 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 2** **None. None.** **Maximum emission rate from operating permit. application. HAPs (Total) <= 0.165** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **3 None.** **None. Maximum emission rate (per tank) from** **preconstruction permit. Methyl alcohol (Methanol) <= 0.165 lb/hr. [N.J.A.C.** **7:27-22.16(e)] None.** OS1 Binder Tank 1, OS2 Binder Tank 2**Page 68 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U27 Storage Tank UOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 This tank shall not require any control** **apparatus under N.J.A.C.7:27-16.2(b) so long as the contents remain classified as** **Range I in accordance with Table 2-A of that subsection. [N.J.A.C. 7:27-16.2(b)]** **2 Recordkeeping by manual logging of** **parameter per change of material. Records shall be maintained for each tank. [N.J.A.C.** **7:27-16.2(k)] None.** **The permittee shall maintain records specifying each VOC stored and the vapor** **pressure of each VOC at standard conditions. [N.J.A.C. 7:27-16.2(k)]** **None. 3** **VOC (Total): Recordkeeping by manual logging of parameter annually. Records of** **all calculations shall be maintained. [N.J.A.C. 7:27-22.16(e)]** **None. Annual emission limit from preconstruction** **permit. VOC (Total) <= 0.778 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 4** **None. None.** **Maximum emission rate from preconstruction permit. VOC (Total) <=** **0.178 lb/hr. [N.J.A.C. 7:27-22.16(e)] None.** **5 Recordkeeping by manual logging of** **parameter annually. The permittee shall record the annual combined total throughput** **of all material stored or blended in the tank. [N.J.A.C. 7:27-22.16(e)]** **None. The permittee shall maintain records of tank** **contents and throughput. [N.J.A.C. 7:27-22.16(e)]** **Other: Monitored by Material Safety Data Sheet on file for material stored.[N.J.A.C.** **7:27-22.16(e)]. 6** **Recordkeeping by invoices / bills of lading per delivery. [N.J.A.C. 7:27-22.16(a)]** **None. Permittee's annual throughput for this tank** **shall not exceed the amount shown in the confidential version of this Operating** **Permit. [N.J.A.C. 7:27-22.16(e)] Other: Material delivery records[N.J.A.C.** **7:27-22.16(a)]. 7** **Vapor Pressure: Recordkeeping by manual logging of parameter per delivery. The** **permittee shall record the vapor pressure of all materials to be stored or blended in the** **tank. [N.J.A.C. 7:27-22.16(e)] None.** **Vapor Pressure <= 0.43 psia @ 70 degrees F. [N.J.A.C. 7:27-22.16(e)]** **None.**OS Summary**Page 69 of 70**New Jersey Department of Environmental Protection**Date: 2/16/2007**Johns Manville Inc (51613)Emission Unit:U29 Unloading SystemOperating Scenario:Ref.#Applicable RequirementMonitoring RequirementRecordkeeping RequirementSubmittal/Action Requirement**1 None.** **None. Maximum allowable particulate emission** **rate from PT41 based on 0.02 grains per SCF. TSP <= 0.5 lb/hr. [N.J.A.C. 7:27-** **6.2(a)] None.** **2 Particulate Emissions: Recordkeeping by** **manual logging of parameter upon occurrence of event. [N.J.A.C.** **7:27-22.16(o)] None.** **Particulate Emissions: The owner or operator shall use this emission unit in a** **manner which will cause no visible emissions exclusive of condensed water** **vapor beyond the property line, based on operating permit application. [N.J.A.C.** **7:27-22.16(a)] Particulate Emissions: Monitored by visual** **determination once every 2 weeks, based on an instantaneous determination , if the** **equipment is used for more than 2 continuous hours during a two-week period.** **[N.J.A.C. 7:27-22.16(a)] 3** **None. None.** **Annual emission limit from the operating permit application. TSP <= 0.26 tons/yr.** **[N.J.A.C. 7:27-22.16(a)] None.** **4 None.** **None. Annual emission limit from the operating** **permit application. PM-10 (Total) <= 0.22 tons/yr. [N.J.A.C. 7:27-22.16(e)]** **None. 5** **None. None.** **Maximum emission rate imposed from operating permit application. TSP <= 0.06** **lb/hr. [N.J.A.C. 7:27-22.16(a)] None.** **6 None.** **None. Maximum emission rate from operating** **permit application. PM-10 (Total) <= 0.06 lb/hr. [N.J.A.C. 7:27-22.16(e)]** **None. 7** **None. None.** **The equipment covered by this permit may not exceed the production rate, operating** **hours and emission rates listed on the permit application. [N.J.A.C. 7:27-22.16(e)]** **None.**OS Summary**Page 70 of 70**