Form A

COMPANY/FACILITY INFORMATION EXAMPLELegal Parent Company / Legal Corporate Name

Owens Corning Insulating Systems, LLC Reynolds Inc.

Facility Name

Reynolds Fiberglass - Raleigh

Facility Address Street 300 Sunshine Road 123 King St City Kansas City Raleigh State Kansas City NC Zip Code 66115 27511Technical Contact Name Mike Pettis John Smith Technical Contact Title Environmental Leader Env. Manager Telephone 740-328-2468 123-456-7892 Email Mike.Pettis@owenscorning.com

johnsmith@reynolds.com

General Facility Information

Is the facility currently a major source of HAP? No YesIf No, did the facility take a limit of its potential HAP emissions to avoid classification as a major source: No NAIf Yes, does the facility anticipate becoming an area source in the future due to any changes in process operations (i.e., eliminating the use of HAP binders): YesEstimated date facility will no longer be a major source (mo/yr). 12/1/2013If applicable, explain the reason that the facility will no longer be a major source in the future.

This facility is planning the phase out of HAP binders which will result in the facility becoming an area source. 

Binder Use Data

Does the facility currently use phenol-formaldehydebinders? No YesIf yes, how many lines currently use phenolformaldehyde binders? 3Does the facility plan on phasing out the use of phenol-formaldehyde binders completely? YesIf yes, what is the anticipated date of the complete phase out? 11/1/2013Will this phase out change the facility status from a Major source to an Area source? We will not be major for HAPs Yes

Wool Fiberglass 2011 ICR 
Form B

FURNACE INFORMATION

Fill out the following information for EACH furnace at your facility (list each furnace individually):

Furnace Unit ID Furnace Type

Does this furnace 

share a stack or 

control device with 

other units?

If Yes, List the Unit 

IDs that share a 

stack with this 

furnace

Original Date of 

Construction 

(mo/yr)

Most Recent 

Rebuild 

(mo/yr)

Estimated 

future rebuild 

(mo/yr)

Max Operating 

Furnace 

Temperature 

(F)

Average 

Temperature of 

Molten Glass 

Exiting Furnace 

(F)

Average Mass 

of Molten Glass 

Exiting the 

Furnace (lbs)

Average 

Volume of 

Molten Glass 

Exiting the 

Furnace (ft3)

Average Pull 

Rate (tons/hr)

Total Interior 

Surface Area of 

Furnace below 

Glass Melt Line 

(ft2)*

Total Interior 

Surface Area of 

Furnace above 

Glass Melt Line 

(ft2)*

Glass Contact 

Floor

Breast Wall - 

below Glass 

Melt Line

Breast Wall - at 

and above 

Glass Melt Line

Side Wall - 

below Glass 

Melt Line

Side Wall - at 

and above 

Glass Melt Line

Back Wall 

below Glass 

Melt Line

Example: Oxyfuel Furnace E1 Oxy Fuel Yes

Oxyfuel Furnace 

E2 and ESS 

Furnace 2 12/1999 01/2005 01/2015 50% 10% 50% 10% 50% 10% 

07-41 70 Cold Top Electric No ?/1975 02/2007 03/2015 239 2452 12500.00 75.76 6.25 1041 1110 97%-30% Cr2O3, 3%- N/A 0% 100%-50% Cr2O3 0% N/A 07-44 J5 Oxy Fuel No ?/1998 03/2006 03/2013 2350 2268 13760.00 83.39 6.88 1053 1227 97%-30% N/A 4%-30% Cr2O3 100%-50% 3%-30% Cr2O3 N/A 

07-43 K-5 Oxy Fuel No ?/1998 04/2008 No date set 2696 2183 12500.00 75.76 6.25 1018 962 100%-50% Cr2O3 N/A 100%-30% Cr2O3 100%-46% Cr2O3 100%- 30% Cr2O3 N/A 

Furnace Unit ID

Type of 

Control Device

Pollutants 

Controlled

Date of Original 

Installation 

Date of Next Major 

Maintenance Event 

(mo/yr)

Type of 

Control Device

Pollutants 

Controlled

Date of 

Original 

Installation 

Date of Next 

Major 

Maintenance 

Event (mo/yr)

Type of Control 

Device

Pollutants 

Controlled

Date of Original 

Installation 

Date of Next 

Major 

Maintenance 

Event (mo/yr)

Oxyfuel Furnace E1 ESP SO2 05/1991 07/1905 Baghouse PM 05/1991 07/1905 NA NA NA NA

07-41 70 Batch wetting PM 1992 ? No date set07-44 J5 DEP PM 1998 No date set 

07-43 K-5 DEP PM 1998 No date set

0000000

* If there are special design characteristics to be considered, please submit drawings or schematics to indicate how surface area calculations were made.

Percentage of Chromite/Chromium 

List the TOTAL number of glass-melting furnaces at your facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting furnaces. 

Control Device 1 Control Device 2 Control Device 3

For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.

Wool Fiberglass 2011 ICR