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SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-K ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended December 31, 2004Commission File No. 1-11775 TIMCO AVIATION SERVICES, INC. (Exact name of registrant as specified in its charter) DELAWARE
(State or other jurisdiction of
incorporation or organization)
    
    65-0665658
(I.R.S. Employer Identification No.)623 Radar Road
Greensboro, NC
(Address of principal executive offices)
    
    27410
(Zip Code)
 (336) 668-4410
(Registrants telephone number) Securities registered pursuant to Section 12(b) of the Exchange Act: TITLE OF EACH CLASS
    
    NAME OF EACH EXCHANGE
ON WHICH REGISTEREDNone
    
    N/A
 Securities registered pursuant to section 12(g) of the Exchange Act: Common Stock, par value $.001 per share Indicate by check mark whether the registrant (1) filed all reports required to be filed by Section
13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such
shorter periods that the registrant was required to file such reports), and (2) has been subject to
such filing requirements for the past 90 days. YES þ NO o Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is
not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. o Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act,
Rule 12b-2). Yes o No þ As of June 30, 2004, the aggregate market value (based on the closing sales price of the common
stock as reported on the OTC Bulletin Board maintained by the NASD on such date, which was $0.37
per share) of the common stock held by non-affiliates was
approximately $4.8 million. At March 30,
2005, there were 256,557,693 shares of common stock outstanding. DOCUMENTS INCORPORATED BY REFERENCE Certain exhibits listed in Part IV of this Annual Report on Form 10-K are incorporated by reference
from prior filings made by the Registrant under the Securities Act of 1933, as amended, and the
Securities Exchange Act of 1934, as amended




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PART I FORWARD LOOKING STATEMENTS (All dollar amounts and share amounts contained in this Annual Report on Form 10-K are in
thousands, Except per share data) This Annual Report on Form 10-K contains forward looking statements. You can identify these
statements by the fact that they use words such as anticipate, estimate, expect, project,
intend, plan, believe, and other words and terms of similar meaning in connection with any
discussion of future operating or financial performance. These include forward looking statements
on, among other matters:  
    our business strategy and our future plans for our business,
    anticipated trends and our competitive position in the industry in which we operate, and
    our anticipated performance in future periods. These forward looking statements are based on our current expectations and are subject to a number
of risks, uncertainties and assumptions relating to our operations and results of operations,
including, among others:  
    the financial health of the U.S. passenger and freight airline industry, and the impact
of the financial health of that industry on the maintenance, repair, and overhaul (MR&O)
industry generally and our business specifically,
    the amount of MR&O business being outsourced by the airline industry in general and our
airline customers in particular,
    factors that affect the financial health and well-being of our airline customers, such
as the September 11, 2001 terrorist attacks, the global war on terrorism, the war in Iraq and the SARS outbreak,
    the effect of competition on our business, including the effects of competition on the
pricing of the services and goods that we provide,
    our ability to achieve gross profit margins at which we can be profitable, including
margins on services that we perform on a fixed price basis and our ability to accurately
project our costs in a dynamic environment,
    our ability to generate sufficient working capital from our operations and from our
available credit facilities to meet our operating requirements and service our
indebtedness,
    our maintaining good relations with our customers and vendors,
    our ability to fully utilize our hangar space dedicated to maintenance and repair services,
    our ability to manage our business efficiently and achieve both positive income and cash flow from our operations,
    our ability to attract and retain the services of our executive officers and key employees,
    our ability to attract and retain a sufficient number of mechanics to perform the
maintenance, overhaul and repair services requested by our customers,
    our ability to integrate future acquisitions, and
    future changes in government regulations. Should one or more of the assumptions underlying our forward looking statements impact us to a
greater or lesser degree or prove to be incorrect, or should future events occur that change the
landscape of our industry and our customers, the forward looking statements contained in this
report or the future financial results described in this report may not ultimately come true. We
are not obligated, nor do we undertake the obligation, to revise these forward looking statements
to reflect future events or circumstances. References to TIMCO, we, us and our refer to TIMCO Aviation Services, Inc. and, unless the
context otherwise requires, our subsidiaries. 1




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ITEM 1. BUSINESS General TIMCO Aviation Services, Inc. is among the worlds largest providers of aviation maintenance,
repair and overhaul (MR&O) services for major commercial airlines, regional air carriers, aircraft
leasing companies, government and military units and air cargo carriers. We primarily provide four

MR&O services: Triad International Maintenance Corporation (known in the industry as TIMCO), which,
with its four active locations, is one of the largest independent providers of aircraft heavy
maintenance services in the world and also provides aircraft storage and line maintenance services;
Brice Manufacturing and Aircraft Interior Design, which specialize in the sale of new aircraft
seats and aftermarket parts and in the refurbishment of aircraft interior components; TIMCO
Engineered Systems, which provides engineering services both to our MR&O operations and our
customers; and TIMCO Engine Center, which refurbishes JT8D engines and performs on-wing repairs for
both JT8D and CFM-56 series engines. Visit TIMCO online at www.timco.aero. Our goal is to be the vendor of choice to our customers, providing aircraft maintenance solutions
to meet our customers MR&O requirements. The services that we offer allow our customers to reduce
their costs by outsourcing some of their MR&O functions. At present, approximately 80% of our business is airframe heavy maintenance, and we are one of the
largest providers of these services in the world. We have begun expansion into line maintenance
and hope to significantly expand that business, believing it to be a service that airlines will
seriously consider outsourcing in the future. We also plan on expanding our engine overhaul and
repair business, including the potential establishment of a repair operation for CFM engines.
There can be no assurance we can successfully expand in these areas. We were incorporated in Delaware in 1996 under the name Aviation Sales Company. We changed our
corporate name to TIMCO Aviation Services, Inc. in February 2002. Our principal operating
business, TIMCO, commenced operations in 1990. Our principal executive offices are at 623 Radar
Road, Greensboro, North Carolina 27410, and our telephone number is (336) 668-4410. Recent Developments On March 15, 2005, we closed on a tender offer to the holders of
our 8% Senior Subordinated
Convertible PIK Notes due 2006 (New Senior Notes) and our 8% Junior Subordinated Convertible
PIK Notes due 2007 (Junior Notes). We
now have 256,558 shares outstanding and Lacy Harber, our principal stockholder, holds approximately
57% of our outstanding common stock. See Item 7. Managements Discussion and Analysis of Financial
Condition and Results of Operations  Liquidity and Capital Resources and Note 13 of Notes to
Consolidated Financial Statements for information about the recently
completed tender offer. Industry Overview An industry study published by AeroStrategy in April 2004 estimated the total worldwide MR&O market
at $35.7 billion, as follows:  
    Engine repair and overhaul accounts for 35% ($12.4 billion ) of the MR&O market,
    Heavy maintenance and modifications comprise 22% ($8.0 billion) of the MR&O market,
    Line maintenance accounts for 22% ($7.8 billion) of the MR&O market, and
    Component repair makes up 21% ($7.5 billion) of the MR&O market. Industry trends highlighted by this study included the following:  
    It is estimated that MR&O demand will reach $60 billion in 2013, an annual growth rate
of 5.3%. Underlying this growth rate are a few primary driving factors.  §
    Air travel will grow at an average rate of 4.7% over the next decade. This
growth rate will fuel the increase in the active air transport fleet from
approximately 16,000 aircraft currently to approximately 23,400 aircraft in 2013.§
    New aircraft deliveries between 1998 and 2002, which was unprecedented at more
then 5,000 in aggregate, will generate their first heavy maintenance event in the
next few years.§
    More then 600 of the greater then 2,000 inactive aircraft fleet will return to
service during the next 5 years. 2




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
    Currently, the largest segment of the commercial MR&O market relates to engine repair
and overhaul. Valued at $12.4 billion, currently only three engine types (CF6-80C2,
CFM56-3, and PW4000-94) each generate more then $1.0 billion in overhaul services. It is
projected that by 2013, six engine types (CF6-80C2, CFM56-3, CFM56-5B, CFM56-7, PW4000-94,
and V2500-A5/D5) will each generate more than $1.0 billion per year in MR&O demand.
Additionally, as a result of the level of aircraft deliveries during the late 1990s, it is
anticipated that the number of engine shop visits will increase from approximately 8,400 in
2003 to approximately 10,300 in 2005 (an increase of more then 20%).
    Currently, airframe heavy maintenance market worldwide generates approximately $5.2
billion annually and represents nearly 70 million labor hours. It is anticipated that this
market will grow at a rate of 5.5% annually, reaching $8.9 billion by 2013. It is also
currently estimated that approximately 64% of all heavy maintenance requirements are
performed in-house with approximately 36% being outsourced. Three primary drivers are
anticipated to facilitate a greater level of outsourcing over the next few years. These
drivers include continued cost pressures on the airlines, revised labor union agreements,
and a high-quality global supplier base for outsourced maintenance.
    Currently, the aircraft modifications segment is valued at $2.8 billion and includes
passenger-to-freighter conversions, in-flight entertainment, avionics upgrades and major
structural modification programs. It is anticipated that this market segment will grow at
a rate of 5.5% annually and represent $4.8 billion in 2013.
    Line maintenance is now valued at $7.8 billion and is forecasted to grow at a rate of
3.9% annually to represent nearly $11.4 billion by 2013. The scope of line maintenance
continues to evolve as some airlines adopt maintenance programs with more phased checks,
thus being more dependent upon line maintenance requirements. Currently, line maintenance
is outsourced less than any other MR&O activity as most airlines still consider it a core
element of their operations.
    Currently, the component maintenance segment, which includes wheels & brakes, auxiliary
power units, and avionics, generates approximately $7.5 billion demand. It is anticipated
that this market will grow at a rate of 4.2% annually and represent approximately $11.3
billion by 2013. Most significant within this segment is the emergence of broad component
support services that bundle component maintenance with airframe and engine maintenance for
an entire aircraft. We believe that the following factors will affect the future growth of the MR&O market:  
    the pace of worldwide economic growth,
    fleet growth (net of aircraft retirements), which according
to the most recent annual report by Boeing on the state of the
aircraft industry is expected to range in the near term (2005-2007) between 4.8% and 7.1% and in the
intermediate-term (2007-2012) between 2.7% and 3.7%,
    the growth of airline passenger and cargo traffic (or reductions in such traffic),
    financial pressure on airlines to improve asset utilization,
decisions by airlines to bring parked aircraft back into service or to convert such aircraft to freighters,
    the impact of conversions of passenger aircraft to freighters which extends the useful life of particular aircraft,
    the continued development and utilization by airlines of newer aviation technologies,
which are more reliable but also more costly and complex to maintain,
    industry consolidation, which may reduce competition in the long term,
    the globalization of the MR&O market,
    the expiration of aircraft maintenance warranties and the induction for maintenance
servicing programs by newer generation aircraft,
    changes in maintenance schedules on particular aircraft fleet types driven by decisions
of OEMs to bring new aircraft into service at prices that airlines will take and
consequential decisions by the airlines to park older aircraft (which require more
maintenance),
    pressure by airline unions placed on airlines to retain MR&O services in-house instead
of moving them to outsourcing,
    fuel prices and other factors that increase airline costs, pressuring and forcing
airlines to more actively consider outsourcing to reduce their costs, and
    increased regulation on the maintenance of aircraft and, more particularly on the
outsourced maintenance industry. The MR&O market consists of captive in-house operations of airlines and freight carriers,
semi-captive operations that are affiliated with an airline, independent providers of MR&O services
such as TIMCO and facilities operated by original equipment manufacturers. We believe that more
MR&O services will be outsourced in the future as more carriers aggressively pursue outsourcing as
a means to reduce their costs. Some airlines, such as United Air Lines, have recently closed
maintenance facilities and substantially increased the MR&O requirements that they outsource, and
several low fare airlines including Jet Blue, Air Tran and Southwest, outsource nearly all of their
MR&O requirements. We also believe that other large carriers who have not outsourced any of their
maintenance in the past are considering doing so in the future. 3




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Passenger airlines and freight carriers incur substantial direct and indirect operating costs,
which are resistant to significant reduction because of labor agreements, aircraft fleet
efficiency, and route structures. At the same time, airlines have encountered increasing pricing
pressure during the last decade from new and established discount airlines, known as low cost
carriers (LCCs) which have inherently lower cost structures, and from general economic conditions.
For many airlines, these factors have resulted in lower revenue per seat mile, without a
commensurate offsetting reduction in expenses. While certain airline expenditures are beyond the
direct control of airline operators, such as the price of fuel, airport security charges, and
taxes, we believe that outsourcing MR&O functions can reduce an airlines operating costs. We
believe that maintenance generally represents between 10% and 15% of an airlines costs, and that
these costs are currently receiving significant attention from passenger airlines and freight
carriers because they can be moderated in part through outsourcing. Outsourcing of maintenance and repair functions by airlines allows a service provider such as TIMCO
to achieve economies of scale unavailable to most airlines individually. We believe that we
provide these functions on our customers behalf less expensively and more efficiently then our
customers can provide themselves. We believe that the trend towards outsourcing by airlines of a
growing portion of their MR&O requirements to large independent service providers such as TIMCO
will continue in the future as these carriers look to reduce their cost per seat mile by focusing
their operations on their core competency of providing airline services to their customers. 4




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Operations Airframe Heavy Maintenance Services We perform maintenance, repair and modification services on aircraft at TIMCOs repair stations in
Greensboro, North Carolina, Lake City, Florida, Macon, Georgia and Goodyear, Arizona. We also have
a maintenance facility in Winston-Salem, North Carolina, that we have closed until we develop
customers for this facility. The services performed at each of our airframe maintenance facilities
are as follows: Facilities  
    TIMCOGreensboro (GSO)  GSO is our largest airframe maintenance and modification
facility. GSO primarily supports multi-line major customers including United Air Lines (B757,
B767 and B777), Delta Air Lines (B777 modifications plus engineering and maintenance
services), and Federal Express (DC-10 and B727). GSO has grown and adapted to the changing
aviation environment by maintaining its market share of existing older generation aircraft
product lines and by developing new capabilities to support the needs of todays newer
generation aircraft.We have 765,000 square feet of space in GSO including four hangars, three of which are wide
body hangars and one of which is a multi-bay hangar. We also have a structures center in GSO,
in which we repair flight controls and other components in conjunction with repairs being
handled by our heavy maintenance operations, and a composite center, where we repair and
overhaul advanced composite and bonded aluminum honeycomb assemblies.
    TIMCO-Lake City (LCQ)  LCQ has historically competed as a lower cost facility. We
currently perform maintenance for various customers in LCQ, including United Air Lines (A318,
A319, and A320), America West (B737 and B757), and AeroCal (DC-9). LCQ has the capacity and
experience to support commercial and government contracts, and we hope to ultimately make LCQ
our primary center for military MR&O services. In that regard, during 2002, we were awarded
SAE AS 9100 Certification at LCQ and we became part of a FAST team (both prerequisites of
government contract work).The LCQ facility has 650,000 square feet of space including six maintenance hangars, as well
as a dedicated two-bay strip and paint hangar which is capable of supporting both narrow body
and select wide body aircraft. The LCQ facility also has over 1.3 million square feet of
ramp space. Our facility is located at the Lake City airport. We control and maintain the
taxiways, parking areas and engine run up areas located at this
airport, as well as an FAA
approved control tower.
    TIMCOMacon (MCN)  MCN has over 140,000 square feet of space
in two hangers and we currently operate three service lines at this
facility. MCN has been customized specifically for the America
West A319/A320 and B737 heavy airframe maintenance operations. MCN
has been the dedicated facility for America West since 2000 and has
often been cited as a model for effective MR&O/airline
partnerships.
    TIMCO-Goodyear (GYR)  GYR is located near the city of
Phoenix, AZ. This facility, which we opened in 2003, provides
heavy airframe maintenance support for airlines such as Allegiant
Air, United Air Lines, World Airways and leasing customers such as
GE Capital, US Bank, CIT and Finova Capital. The desert location
and arid climate makes GYR an excellent storage location for
aircraft, and GYR has been recognized as a leading provider of
maintenance support for short and medium term aircraft storage
needs. Many of these storage aircraft are expected to be inducted
into heavy maintenance at GYR, just prior to re-entering commercial
service.Our GYR operation has over 318,000 square feet of space in two hangars. We also have 1.5
million square feet of ramp and runway access storage providing space to park up to 200
aircraft.
    TIMCO-Winston Salem  This one-hangar facility, which was formerly the home base for
Piedmont Airlines and a major repair and line station for U.S. Airways, is currently closed
and has been substantially subleased to an unaffiliated third party. 5




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Types of heavy-airframe maintenance services provided The services we offer principally consist of C and D level maintenance checks. C and D
checks each involve a different degree of inspection, and the services performed at each level vary
depending upon the individual aircraft operators FAA-approved maintenance program. C and D
level checks are comprehensive checks and usually take a minimum of several weeks to complete,
depending upon the scope of the work to be performed. The C level check is an intermediate level service inspection that typically includes testing and
servicing of the aircrafts operational systems, external and internal cleaning and refurbishing,
and servicing of the interior. Trained mechanics visually inspect the external and internal
structure of the aircraft, repair defects and remove corrosion found, all in accordance with the
manufacturers maintenance and structural repair manuals. The D level check includes all of the
work accomplished in the C level check, but places a greater emphasis on the integrity of the
aircrafts structure. In the D level check, the aircraft is disassembled so that the entire
structure can be inspected and evaluated. Once the inspection, evaluation and repairs have been
completed, the aircraft is reassembled and its systems reinstalled to the detailed tolerances
demanded in each systems specifications. Depending upon the type of aircraft and the FAA-certified
maintenance program being followed, intervals between C level checks can range from 12 to 18
months and 1,000 to 5,000 flight hours, and intervals between D level checks can range from four
to eight years and 10,000 to 25,000 flight hours. Structural inspections performed during C level
and D level checks provide personnel with detailed information about the condition of the
aircraft and the need to perform additional work or repairs not provided for in the original work
scope. Project coordinators and customer support personnel work closely with the aircrafts
customer service representative in evaluating the scope of any additional work required and in the
preparation of a detailed cost estimate for the labor and materials required to complete the job. Aircraft modification services Each aircraft certified by the FAA is constructed under a Type Certificate. Anything which is
done subsequently to modify the aircraft from its original type design requires the review and
approval of the FAA. These modifications are authorized by the issuance of a Supplemental Type
Certificate (STC) or an engineering order issued by the airlines engineering department. Typical
modification services performed by TIMCO include reconfiguring passenger interiors and installing
passenger amenities such as telephones, in flight entertainment systems and crew rest areas. We
also modify B777 to include sleeping quarters for crews on international flights and convert
passenger aircraft to freighter configuration. Engineering services Our engineering services group, which operates as TIMCO Engineering Systems, provides aircraft
modification integrated design, domestic and offshore certification, supply-chain management and
installation kits to airlines, leasing companies and aerospace original equipment manufacturers.
From its three facilities, TIMCO Engineering Systems also provides airline fleet engineering
support directly to airlines. Specializing in interior reconfigurations, avionics retrofits and
in-flight entertainment integrations, our engineering services group has been among industry
leaders in development and installation of in-flight crew rest quarters, enhanced-security flight
deck doors, and aircraft systems and components catering to passenger comfort and convenience. Interiors and Seat Manufacturing Services We have two operations, Brice Manufacturing and Aircraft Interior Design, which specialize in the
refurbishment of aircraft interior components and the manufacture and sale of aftermarket parts and
new aircraft seats. BRICE Manufacturing Company (Brice), based in Pacoima, California, was acquired by TIMCO in October
2002. In addition to its ownership of FAA authority to manufacture and sell 5,000 PMA parts, Brice
has developed a global customer base for new cabin seats ranging from basic coach to business class
and first class seats. Customers include Lufthansa, Air New Zealand, Iberworld, LuxAir, GE Capital,
AeroMexico, America West, Allegiant and Qantas. Brice is also an approved vendor for both Boeing
and Airbus for new aircraft deliveries and Brices product offerings include the supply of
palletized seats for installation on C-17 and C-130 military aircraft. 6




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Aircraft Interior Design, Inc. (AID), based in Dallas, Texas, is a major provider of seat overhauls
and refurbishment for Southwest Airlines. In addition to Southwest, AID has contracts with Spirit
Airlines for cabin seat overhauls, flight attendant seats and modification/overhaul of first class
seats. AID also provides crew seat overhauls for DHL/ASTAR. In 2004, we commenced adding
additional capacity for the manufacturing of our Brice seats within this facility. Also,
commencing in 2005, we have combined the operations of Brice and AID, which will in the future
operate under the Brice name. Engine Repair and Overhaul Services TIMCO Engine Center (TEC), located in Oscoda, MI, has complete repair and overhaul capability for
the JT8D and JT8D-200 series engines. On-wing services have been expanded to include the JT8D and
JT8D-200 engines as well as the CFM-56 engine. The CFM-56 on-wing engine services are provided jointly with
Snecma Engine Services. Snecma is a 50% partner of the CFM-56 engine. The CFM-56 on-wing services
will expand to TIMCOs airframe locations in the near future. TEC had significant revenue growth
in 2003 and 2004, much attributed to adding JT8D-200 overhaul capabilities. Spirit Airlines is a
major customer of TEC for engine overhaul and engine on-wing services. We believe that repair of engines offers substantial growth opportunities for us. In that regard,
our near term business objectives include the establishment of a repair shop to repair CFM engines. Line Maintenance Services Line Maintenance Services primarily consists of interior cabin maintenance performed during an
overnight duration. Commencing in 2003, we began to provide interior line maintenance support for
United Air Lines. We are currently providing these services to United Air Lines in six cities. We
hope in the future to expand the line maintenance services that we provide for United Air Lines
into other cities and to offer line maintenance services to other airlines. While this is a
relatively new business for us and is only a small part of our revenue at this time, we believe
that line maintenance offers a substantial growth opportunity for us. Customer base Our customer base consists of airlines, air cargo carriers, leasing companies, and government and
military units. Our top ten customers accounted for 78.2% and 75.9% of our 2004 and 2003 revenue,
respectively, and our largest customer, United Air Lines, which is currently in a Chapter 11
proceeding, accounted for 28.2% and 26.0%, respectively, of our 2004 and 2003 revenue. Management information systems We operate our business using three decentralized, network-based systems. Each system is fully
integrated in regard to the respective business unit, but they are not currently integrated across
all business units or within a consolidated enterprise platform. During 2004, we commenced an IT
project to transform our customized system currently utilized in the operation of our heavy
airframe maintenance and modification business. This system project will convert the current
programming language code to the Java programming language code, and will convert the current
database system to a PostgreSQL relational database management system. This conversion will
provide us significant scalability, reliability and cost reduction for the use of this system and
is the initial phase of a multi-year project to ultimately develop an integrated, cross-unit,
consolidated system platform. The other two systems are used at our interior component businesses.
Our multi-year project includes the anticipated conversion of these two other systems to the
current system utilized within our heavy airframe maintenance operations. Competition The airline industry and the markets for our products and services are extremely competitive, and
we face competition from a number of sources. Our competitors include airline and aircraft service
companies and other companies providing maintenance, repair and overhaul services. Some of our
competitors have substantially greater financial and other resources than us. We cannot assure you
that competitive pressures will not materially adversely affect our business, financial condition
or results of operations. In the airframe heavy maintenance, which currently constitutes
approximately 80% of our business, our major competitors are B.F. Goodrich, PEMCO Aviation Group,
Inc., AAR Corp. and ST Mobile Aerospace Engineering, Inc. Differentiating competitive factors
include price, quality and turn time. 7




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Government regulation The aviation industry is highly regulated by the FAA in the United States and by similar agencies
in other countries. We must be certified by the FAA, and in some cases authorized by the original
equipment manufacturers, in order to repair aircraft components and to perform maintenance and
repair services on aircraft. The FAA regulates the manufacture, repair and operation of all aircraft and aircraft equipment
operated in the United States. FAA regulations are designed to ensure that all aircraft and
aircraft equipment are continuously maintained in proper condition to ensure safe operation of the
aircraft. Similar rules apply in other countries. All aircraft must be maintained under a
continuous condition monitoring program and must periodically undergo thorough inspection and
maintenance. The inspection, maintenance and repair procedures for the various types of aircraft
and aircraft equipment are prescribed by regulatory authorities and can be performed only by
certified repair facilities utilizing certified technicians. Certification and conformance is
required prior to installation of a part on an aircraft. We closely monitor the FAA and industry
trade groups in an attempt to understand how possible future regulations might impact us. We cannot assure you that new and more stringent government regulations will not be adopted in the
future or that any such new regulations, if enacted, will not materially adversely affect our
business, financial condition or results of operations. Further, our operations are also subject to a variety of worker and community safety laws. In the
United States, the Occupational Safety and Health Act mandates general requirements for safe
workplaces for all employees. Specific safety standards have been promulgated for workplaces
engaged in the treatment, disposal or storage of hazardous waste. We believe that our operations
are in material compliance with health and safety requirements under the Occupational Safety and
Health Act. Product liability Our business exposes us to possible claims for personal injury or death which may result from the
failure of an aircraft or an aircraft part repaired or maintained by us or from our negligence in
the repair or maintenance of an aircraft or an aircraft part. While we maintain what we believe to
be adequate liability insurance to protect us from claims of this type, based on our review of the
insurance coverages maintained by similar companies in our industry, we cannot assure you that
claims will not arise in the future or that our insurance coverage will be adequate. Additionally,
there can be no assurance that insurance coverages can be maintained in the future at an acceptable
cost. Any liability of this type, not covered by insurance, could materially adversely affect our
business, financial condition or results of operations. Employees As of December 31, 2004, we employed approximately 3,700 persons. None of our employees are covered
by collective bargaining agreements. We believe that our relations with our employees are good. Risk Factors Relating to Our Business In addition to the other information contained in or incorporated by reference into this Form 10-K,
you should carefully consider the following risk factors, as well as the other information
contained in this report: We incurred losses from continuing operations in 2004 and our liquidity remains tight. For the year ended December 31, 2004, we incurred losses from continuing operations of $667. We
also had a net stockholders deficit as of December 31, 2004, and continued to require additional
cash flow above amounts currently being provided from operations to meet our working capital
requirements. Additionally, as a result of operating activities, we were not in compliance at
certain times during 2002 and the first quarter ended March 31, 2003 with debt covenant
requirements under our previous revolving credit and term loan facilities and our tax retention
operating lease (TROL) financing arrangement. We obtained a waiver of non-compliance with all such
financial covenants and cured all of these covenant violations. Our ability to service our debt and note obligations as they come due, including maintaining
compliance with the covenants and provisions under our current and future debt instruments, is and
will continue to be dependent upon our future financial and operating performance. This
performance, in turn, is subject to various factors, including certain factors beyond our control,
such as changes in conditions affecting the airline industry and changes in the overall economy.
Additionally, our customer base has been adversely impacted in the past by various 8




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factors, such as the state of the general economy, fluctuations in
the price of jet fuel, declines in passenger airline travel, the war on terrorism, the war in Iraq,
the outbreak of the SARS virus in Asia and competitive price reductions in airfare prices. These
and other factors may adversely affect our customers in the future. Cash flow from operations is used to service our debt and note obligations, thereby reducing funds
available for other purposes. Even if we are able to meet our debt service and other obligations
when due, we may not be able to comply with the covenants and other provisions under our debt and
note obligations. A failure to comply, unless waived by the lenders and noteholders, would be an
event of default and would permit our lenders and noteholders to accelerate the maturity of these
debt and note obligations. It would also permit them to terminate their commitments to extend
credit under the financing agreements. Our senior credit facilities also limit our ability to
continue to borrow additional funds in the event of a material adverse change in our business, as
defined. If we were unable to repay the debt to the lenders or obligations to the noteholders, or
otherwise obtain a waiver, the lenders and holders could proceed against the collateral securing
the financing obligations and notes, and exercise all other rights available to them. While we
expect to be in a position to continue to meet our obligations in future periods, there can be no
assurance we will be able to do so. Risks associated with the aviation services industry. The condition of the airline industry has a substantial effect on our business, since our customers
consist of passenger airlines and freight carriers, aircraft leasing companies, maintenance and
repair facilities that service airlines, and original equipment manufacturers. Generally, when
economic factors adversely affect the airline industry, they tend to reduce the overall demand for
maintenance and repair services, causing downward pressure on pricing and increasing the credit

risks associated with doing business with airlines. Additionally, the price of jet fuel affects the
maintenance and repair markets, since older aircraft, which consume more fuel and which currently
account for a significant portion of our maintenance and repair services business, become less
viable as the price of fuel increases. The September 11, 2001 terrorist attacks against the United States of America and the resulting
increase in airline insurance costs, additional government mandated passenger taxes and fees, and
increased airport security costs, have had a severe impact on the aviation industry. These
factors, in conjunction with an overall slowdown in the U.S. economy, a reduction in passenger
levels from fiscal 2001 through fiscal 2003, and the overall instability in the Middle East
(including the war on terrorism and the war in Iraq) have resulted in operating losses for U.S.
airline carriers in excess of $10.3 billion for 2001, $8.6 billion for 2002, $3.6 billion for 2003,
and an estimated $5.0 billion for 2004. In addition to these adverse factors, fiscal 2003 was
further impacted by the outbreak of the SARS virus in Asia and fiscal 2004 was impacted by
significantly increased fuel costs due to the high price of oil. As a result of these factors,
many commercial passenger airlines and air cargo carriers reported significant reductions in their
capacity and have taken out of service upwards of 20% of their aircraft. This reduction in capacity
has lessened the aircraft maintenance required by such airlines (and thereby the amount of
maintenance being outsourced to companies like TIMCO). These factors have also caused several
carriers to file for bankruptcy protection under Chapter 11 of the United States Bankruptcy Court.
The most notable for us has been the filing for protection from creditors under Chapter 11 by
United Air Lines on December 9, 2002 (United has been our largest customer during the last three
fiscal years). As of the date of this report, United Air Lines has not emerged from protection
under the Bankruptcy Court. In addition to those that have already filed, other carriers have
publicly discussed the potential of seeking protection from creditors through a voluntary
bankruptcy filing. As related to us, current exposures to carriers that are at risk of filing for
protection are being continuously evaluated and monitored, though we have in the past, and may in
the future, experience losses relating to these credit exposures. Additionally, the Company is
positioning itself for potential favorable implications of these Chapter 11 filings and resurgence
of the airlines as it is anticipated that additional maintenance outsourcing opportunities could
result as these airlines look for cost reduction solutions. We believe that all of the above factors could continue to have a negative impact on our business
in the foreseeable future. These terrorist attacks and related aftermath events and the overall
slowdown in the U.S. economy have also impacted our competition, with several of our competitors
exiting the MR&O business. The loss or a significant downturn in the operations of one or two of our major customers could
materially affect our business. Our ten largest customers accounted for approximately 78% and 76% of our total revenues for 2004
and 2003, respectively. Of these ten customers, three represented approximately 28%, 14%, and 12%
of our total revenues, respectively, for the year ended December 31, 2004. No other customer
represented more than 10% of our consolidated revenues for 2004. Our largest customer, United Air
Lines, is currently in reorganization under Chapter 11 of the United States Bankruptcy Code. While
the relative
significance of customers varies from period to period, the loss of, or significant curtailments in
purchases of our services by, one or more of our significant customers at any time has in the past
and may in the future adversely affect our revenue and cash flow. 9




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##### 



We have incurred losses in the past and we may incur losses in the future. If we incur losses in
the future, our ability to obtain sufficient working capital for our operations and our ability to
service our indebtedness may be impaired. We incurred losses from continuing operations of $667, $4,304, and $24,006 (excluding a gain from
debt extinguishment), respectively, during the 2004, 2003, and 2002 fiscal years. If we incur
losses in the future, we will likely limit our ability to obtain sufficient working capital for our
operations and our ability to execute our business strategy. In addition, our ability to service
our indebtedness may be harmed because we may not generate sufficient cash flow from operations to
pay principal or interest when due. A large portion of our operating expenses are relatively fixed and cancellations, reductions or
delays in orders by a customer or group of customers has in the past and could in the future have a
material adverse effect on our business, financial condition or results of operations. We are highly leveraged. We are highly leveraged. This could have important consequences to us, including:  
    our vulnerability to adverse general economic and industry conditions;
    our ability to obtain additional financing for future working capital expenditures,
general corporate or other purposes, particularly where our current lenders have a lien on
all of our assets; and
    the requirement that we obtain the consent from our lenders if we wish to borrow
additional amounts. We depend on financing transactions. We are primarily dependent on cash flow from operations and borrowings to meet our working capital
requirements.  
    During 2002, we relied on proceeds from sales of business operations, borrowings under
our senior revolving credit facility, our note exchange and rights offering, and our
income tax refund to reduce our senior debt and to fund our working capital requirements.
    During 2003, we relied on borrowings under our senior revolving credit facility and
proceeds from our related party term loan to fund our working capital requirements.
    During 2004, we continued to rely on borrowings under our senior revolving credit
facility, proceeds from our refinanced senior secured term loan and proceeds from the sale
of our office and warehouse facility located in Miramar, FL. We continue to require cash flows above amounts currently being provided from operations to meet
the working capital requirements of our operations. We cannot assure you that additional financing
will be available to us in the future, if required, for these purposes. Our lenders impose significant restrictions on us. Our senior credit facilities and the indenture relating to our 8% senior subordinated convertible
paid-in-kind (PIK) interest notes due 2006 impose significant operating and financial restrictions
on us. These restrictions may significantly limit our ability to incur additional indebtedness, pay
dividends, repay indebtedness prior to its stated maturity, sell assets or engage in mergers or
acquisitions. In addition, our failure to comply with these restrictions could result in an event
of default which, if not cured or waived, could materially adversely affect our business, financial
condition or results of operations. Our business is subject to heavy government regulation. The aviation industry is highly regulated by the Federal Aviation Administration in the United
States and by similar agencies in other countries. We must be certified by the FAA in order to
repair aircraft and aircraft components. We cannot assure you that new and more stringent government regulations will not be adopted in the
future or that any such new regulations, if enacted, would not materially adversely affect our
business, financial condition or results of operations. 10




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Our business is highly competitive. The airline industry and the markets for our products and services are extremely competitive, and
we face competition from a number of sources. Our competitors include aircraft manufacturers,
aircraft part manufacturers, airline and aircraft service companies and other companies providing
maintenance, repair and overhaul services. Certain of our competitors are currently experiencing
financial difficulties similar to or worse than our own and several of our competitors have ceased
operations or substantially curtailed their operations during the last few years. Many of these
competitors have responded to their financial difficulties by reducing prices on their services to
increase or retain market share. Any material deterioration in our financial condition is likely to
affect our ability to compete with price-cutting by our competitors. Some of our competitors have
substantially greater financial and other resources than we do. We cannot assure you that
competitive pressures will not materially adversely affect our business, financial condition or
results of operations. Our business is susceptible to liability claims. Our business exposes us to possible claims for personal injury or death which may result if we were
negligent in repairing an airplane. We cannot assure you that claims will not arise in the future
or that our insurance coverage will be adequate to protect us in all circumstances. Additionally,
we cannot assure you that we will be able to maintain adequate insurance coverages in the future at
an acceptable cost. Any liability claim not covered by adequate insurance could materially
adversely affect our business, financial condition or results of operations. We depend on our executive officers and our employees. Our continued success depends significantly upon the services of our executive officers and upon
our ability to attract and retain qualified personnel in all of our operations. While we have
employment agreements with all of our executive officers and certain of our key employees, most of
our employees are employed on an at-will basis. The loss of one or more of our executive officers
and of a significant number of our other employees without capable replacements could materially
adversely affect our business, financial condition or results of operations. Our airframe heavy maintenance business (which constitutes approximately 80% of our current
business) requires qualified mechanics and other personnel to provide services requested by our
customers, and our ability to meet customer requirements depends on our ability to attract and
retain the mechanics and other qualified personnel necessary to provide services at the physical
locations of our operations. In that regard, we utilize outside contractors to provide personnel
when we cannot otherwise hire required personnel. While we have been able to obtain sufficient
mechanics and other required personnel to date, there can be no assurance we will be able to obtain
all personnel required in the future. This may constrain our ability to grow our operations from
their current levels. Control is vested in our principal stockholder. Lacy Harber, our principal
stockholder, currently owns approximately 57% of our outstanding common stock. Mr. Harber is able to control the vote on all matters submitted to
the vote of our stockholders and therefore, able to direct our management and policies, including,
but not limited to, the election of our entire board of directors. In addition, under such circumstances, we will not, without Mr. Harbers approval, be able to
consummate transactions involving an actual or potential change in our control, including
transactions in which the holders of our common stock might otherwise receive a premium for their
shares over then current market prices. Our existing stockholders have experienced substantial dilution as a result of our completed tender
offer and they will experience additional dilution upon maturity of the remaining untendered New
Senior Notes and Junior Notes and upon the full exercise of the LJH Warrant. On March 8, 2005, we completed our tender offer. As a result of our tender offer, we
now have 256,558 shares of our common stock outstanding. Further, upon the maturity of our
remaining New Senior Notes and Junior Notes at the end of 2006 and the beginning of 2007,
respectively, we will issue additional shares of our common stock, and at such time, we will have
464,707 shares of our common stock outstanding.
Finally, we have outstanding common stock purchase warrants to purchase 10,156 shares of our common
stock at an exercise price of $5.16 per share and under our 2003 Stock Incentive Plan we may grant
options or warrants to purchase up to 5,800 shares of our common stock to our officers, directors
and employees. See Notes 4, 5, 10 and 13 of Notes to Consolidated Financial Statements for
particulars regarding all of these matters. 11




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If our common stock is deemed a penny stock, its liquidity will be adversely affected. The price of our common stock fell below $1.00 per share in September 2001. If the market price for
our common stock remains below $1.00 per share (as it has since the fourth quarter of 2002), our
common stock will continue to be deemed to be a penny stock. So long as our common stock is
considered a penny stock, it will be subject to rules that impose additional sales practices on
broker-dealers who sell our securities. For example, broker-dealers must make a special suitability
determination for the purchaser and have received the purchasers written consent to the
transaction prior to sale. Also, a disclosure schedule must be prepared before any transaction
involving a penny stock, and disclosure is required about sales commissions payable to both the
broker-dealer and the registered representative and current quotations for the securities. Monthly
statements are also required to be sent disclosing recent price information for the penny stock
held in the account and information on the limited market in penny stocks. Because of these
additional obligations, some brokers may not effect transactions in penny stocks. This could have
an adverse effect on the liquidity of our common stock. Our common stock is thinly traded. Our stock price may fluctuate more than the stock market as a
whole. As a result of the thin trading market for our common stock, its market price may fluctuate
significantly more than the stock market as a whole or the stock prices of similar companies. Of
the 256,558 shares of our common stock currently outstanding, approximately 57% are held by Lacy
Harber, our principal stockholder. Without a larger float, our common stock will be less liquid
than the stock of companies with broader public ownership, and, as a result, the trading prices for
our common stock may be more volatile. Among other things, trading of a relatively small volume of
our common stock may have a greater impact on the trading price for our stock than would be the
case if our public float were larger. In addition, sales of a substantial amount of common stock in
the public market, or the perception that these sales may occur, could adversely affect the market
price of our common stock. Possible or actual sale of any of these shares, particularly by Mr.
Harber, may decrease the market price of our common stock. In that regard, Mr. Harber has advised
us that he may sell up to 1,200 shares over the next year in connection with certain personal tax
planning. The market price of our common stock could be depressed by future sales. Future sales of our common stock, or the perception that these sales could occur, could adversely
affect the market price of our common stock. We cannot assure you as to when, and how many of, the
shares of our common stock will be sold and the effect these sales may have on the market price of
our common stock. In addition, we may issue additional shares of common stock in connection with
possible future acquisitions or other transactions. Although these securities may be subject to
regulatory or contractual resale restrictions, as these restrictions lapse or if these shares are
registered for sale to the public, they may be sold to the public. In the event we issue a
substantial number of shares of our common stock, which subsequently become available for
unrestricted resale, there could be a material adverse effect on the prevailing market price of our
common stock. Adjustments to common stock purchase warrant exercise prices and exercise dates. We have outstanding common stock purchase warrants to purchase approximately 10,156 shares of our
common stock at an exercise price of $5.16 per share until
February 28, 2007. While we presently have no
intent to take any of these actions, we may, in our sole discretion, and in accordance with the
terms of the warrant agreements with the warrant agents, reduce the exercise price of the common
stock purchase warrants and/or extend the time within which the warrants may be exercised,
depending on such things as the current market conditions, the price of the common stock and our
need for additional capital. Further, in the event that we issue certain securities or
make certain distributions to the holders of our common stock, the exercise price of the warrants
may be reduced. Any such price reductions (assuming exercise of the warrants) will provide less
money for us, higher incremental expense and possibly adversely affect the market price of our
securities. Impact of warrant exercise on market. In the event of the exercise of a substantial number of warrants within a reasonably short period
of time after the right to exercise commences, the resulting increase in the amount of our common
stock in the trading market could substantially affect the market price of our common stock. 12




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We are subject to significant anti-takeover provisions. Our certificate of incorporation and bylaws contain provisions that may have the effect of
discouraging transactions involving an actual or threatened change of control. In addition, our
board of directors has the authority to issue up to 1,000 shares of preferred stock in one or more
series and to fix the preferences, rights and limitations of any of these series without
stockholder approval. Our ability to issue preferred stock could discourage unsolicited acquisition
proposals, or make it difficult for a third party to gain control of us, which could adversely
affect the market price of our common stock. 13




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ITEM 2. PROPERTIES. Our executive offices are located in Greensboro, North Carolina at the headquarters of our TIMCO
airframe maintenance operations. Our ownership interests and leasehold interests in all of our
facilities are pledged to our senior lenders as collateral for amounts borrowed. See Note 4 to our
Consolidated Financial Statements. The following table identifies, as of December 31, 2004, our
principal properties: SQUARE
    
    
    OWNED ORFACILITY DESCRIPTION
    
    LOCATION
    
    
    FOOTAGE
    
    
    LEASEDOffice and Aircraft Maintenance
    
    Greensboro, NC
    
    
    765,000
    
    
    Leased  (1)Office and Aircraft Maintenance
    
    Lake City, FL
    
    
    650,000
    
    
    LeasedOffice and Engine Maintenance
    
    Oscoda, MI
    
    
    396,000
    
    
    LeasedOffice and Aircraft Maintenance
    
    Phoenix, AZ
    
    
    370,000
    
    
    Leased (2)Office and Aircraft Maintenance
    
    Winston-Salem, NC
    
    
    115,000
    
    
    Leased (3)Office and Aircraft Maintenance
    
    Macon, GA
    
    
    140,000
    
    
    LeasedOffice and Maintenance
    
    Pacoima, CA
    
    
    70,000
    
    
    LeasedOffice and Maintenance
    
    Opa Locka, FL
    
    
    55,000
    
    
    Leased (4)Office and Maintenance
    
    Dallas, TX
    
    
    80,000
    
    
    Leased (5)Office
    
    Atlanta, GA
    
    
    2,300
    
    
    Leased
   (1)
    
    Our corporate headquarters is located at this facility.(2)
    
    This facility is subleased to us until April 2006 by our principal stockholder.(3)
    
    This facility has been closed until we develop customers for this facility. A
portion of this facility has been subleased to an unaffiliated third party.(4)
    
    This facility is leased from a former director and executive officer and
subleased to an unaffiliated third party.(5)
    
    This facility is subleased to us until October 2012 by our principal stockholder. 14




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ITEM 3. LEGAL PROCEEDINGS. Lawsuits and investigations In 2002, we settled, without admitting liability or wrongdoing, a securities class action lawsuit
arising from allegations regarding our reported financial results during periods prior to 2000. In
2002, we also settled a lawsuit relating to the closing of our Oscoda, Michigan airframe heavy
maintenance facility. See Note 6 of Notes to Consolidated Financial Statements for the particulars
of these matters. In the first quarter of 2000, the SEC initiated an inquiry into our accounting for certain
transactions occurring prior to 2000. The Company cooperated fully with the SEC and at this time
believes that this matter has been concluded. We are also involved in various other lawsuits and other contingencies arising out of operations in
the normal course of business. In the opinion of management, the ultimate resolution of these
claims and lawsuits will not have a material adverse effect upon our business, financial position
or results of operations. Environmental Issues We are taking remedial action pursuant to Environmental Protection Agency and Florida Department of
Environmental Protection (FDEP) regulations at TIMCO-Lake City. Ongoing testing is being
performed and new information is being gathered to continually assess the impact upon us and the
magnitude of required remediation efforts. Based upon the most recent cost estimates provided by
environmental consultants, the total remaining testing, remediation and compliance costs for this
facility are approximately $800. We have secured an insurance policy that, in the future, will
partially mitigate our environmental exposures for this facility and that will also provide the
financial assurance required by the FDEP. Testing and evaluation for all known sites on TIMCO-Lake Citys property is completed and we have
commenced a remediation program. We are currently monitoring the remediation, which will extend
into the future. Based on current testing, technology, environmental law and clean-up experience to
date, we believe that we have established an accrual adequate for the estimated costs associated
with our current remediation strategies. Additionally, there are other areas adjacent to TIMCO-Lake Citys facility that could also require
remediation. We do not believe that we are responsible for these areas; however, it may be asserted
that TIMCO and other parties are jointly and severally liable and are responsible for the
remediation of these properties. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS. No matters were submitted to a vote of our stockholders during the fourth quarter of 2004. 15




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PART II ITEM 5. MARKET FOR REGISTRANTS COMMON EQUITY AND RELATED STOCKHOLDER MATTERS. Trading Market for our Common Stock The following information relates to the trading of our common stock, par value $.001 per share. At
December 31, 2004, we believe that there were approximately 4,000 beneficial holders of our common
stock. The high and low last sales prices of our common stock for each quarter during our two most
recent fiscal years as well as for the first quarter to date of 2005, as reported by the OTC
Bulletin Board, are set forth below: HIGH
    
    
    LOW2003First Quarter
    
    $
    0.93
    
    
    $
    0.30Second Quarter
    
    $
    0.48
    
    
    $
    0.19Third Quarter
    
    $
    0.51
    
    
    $
    0.31Fourth Quarter
    
    $
    0.82
    
    
    $
    0.332004First Quarter
    
    $
    0.87
    
    
    $
    0.60Second Quarter
    
    $
    0.80
    
    
    $
    0.36Third Quarter
    
    $
    0.50
    
    
    $
    0.30Fourth Quarter
    
    $
    0.50
    
    
    $
    0.162005First
Quarter (through March 29, 2005)
    
    $
    0.29
    
    
    $
    0.12
 No Cash Dividends We have never declared any cash dividends on our common stock, and we do not expect to pay cash
dividends in the future. Future profits, if any, will be retained by us for use in the operation of
our business. There are also restrictions in our credit agreements limiting our ability to pay cash
dividends. See Note 4 of Notes to Consolidated Financial Statements
and Item 7. Managements
Discussion and Analysis of Financial Condition and Results of Operations  Liquidity and Capital
Resources. 16




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##### 



ITEM 6. SELECTED FINANCIAL DATA The following table represents our selected consolidated financial information. The selected
financial data set forth below should be read in conjunction with the Consolidated Financial
Statements and notes thereto and Item 7. Managements Discussion and Analysis of Financial
Condition and Results of Operations which contains a description of the factors that materially
affect the comparability, from period to period, of the information presented herein. Operating
results from continuing operations reflect the results of operations from our MR&O and leasing
operations, including Caribe Aviation (sold in May 2001) and Aerocell Structures (sold in July
2002). Discontinued operations includes the results of operations of our redistribution operations,
new parts distribution operation and our manufacturing operations, all of which were sold in 2000,
and the results of operations of our office and warehouse facility located in Miramar, Florida,
which was sold in March 2004. Year Ended December 31,2000
    
    
    2001
    
    
    2002
    
    
    2003
    
    
    2004STATEMENT OF OPERATIONS DATA:Operating revenues
    
    $
    338,977
    
    
    $
    264,140
    
    
    $
    181,973
    
    
    $
    242,514
    
    
    $
    323,488Cost of sales
    
    
    353,331
    
    
    
    259,647
    
    
    
    179,705
    
    
    
    226,331
    
    
    
    294,199Gross (loss) profit
    
    
    (15,254
    )
    
    
    4,493
    
    
    
    2,268
    
    
    
    16,183
    
    
    
    29,289Operating expenses
    
    
    69,972
    
    
    
    56,457
    
    
    
    15,574
    
    
    
    14,761
    
    
    
    22,636(Loss) income from operations
    
    
    (85,226
    )
    
    
    (51,964
    )
    
    
    (13,306
    )
    
    
    1,422
    
    
    
    6,653Interest expense and other
    
    
    21,229
    
    
    
    70,264
    
    
    
    (12,779
    ) (1)
    
    
    6,712
    
    
    
    7,320(Loss) before income taxes and
discontinued operations
    
    
    (106,455
    )
    
    
    (122,228
    )
    
    
    (527
    )
    
    
    (5,290
    )
    
    
    (667
    )Income tax expense (benefit)
    
    
    4,810
    
    
    
    621
    
    
    
    (3,800
    ) (2)
    
    
    (986
    )
    
    
    (Loss) income from continuing operations
before discontinued operations
    
    
    (111,265
    )

    
    
    (122,849
    )
    
    
    3,273
    
    
    
    (4,304
    )
    
    
    (667
    )Discontinued operations:Operations, net of income taxes
    
    
    (28,040
    )
    
    
    (9,000
    )
    
    
    3,749
    
    
    
    4,043
    
    
    
    1,580Loss on disposal, net of income tax
    
    
    (72,325
    )
    
    
    (9,386
    )
    
    
    
    
    
    
    
    
    
    
    Net (loss) income
    
    $
    (211,630
    )
    
    $
    (141,235
    )
    
    $
    7,022
    
    
    $
    (261
    )
    
    $
    913Basic Earnings (Loss) Per Share:(Loss) income from continuing operations
    
    $
    (74.10
    )
    
    $
    (81.82
    )
    
    $
    0.13
    
    
    $
    (0.14
    )
    
    $
    (0.02
    )(Loss) income from discontinued operations
    
    
    (66.84
    )
    
    
    (12.24
    )
    
    
    0.14
    
    
    
    0.13
    
    
    
    0.05Net (loss) income
    
    $
    (140.94
    )
    
    $
    (94.06
    )
    
    $
    0.27
    
    
    $
    (0.01
    )
    
    $
    0.03Diluted Earnings (Loss) Per Share:(Loss) income from continuing operations
    
    $
    (74.10
    )
    
    $
    (81.82
    )
    
    $
    0.01
    
    
    $
    (0.14
    )
    
    $
    (0.02
    )(Loss) income from discontinued operations
    
    
    (66.84
    )
    
    
    (12.24
    )
    
    
    0.02
    
    
    
    0.13
    
    
    
    0.05Net (loss) income
    
    $
    (140.94
    )
    
    $
    (94.06
    )
    
    $
    0.03
    
    
    $
    (0.01
    )
    
    $
    0.03
   (1)
    
    Includes a $27,279 extraordinary gain relating to debt extinguishment. See Note 9 of
Notes to Consolidated Financial Statements.(2)
    
    Represents a tax benefit from the carryback of net operating losses. See Note 7 of Notes to
Consolidated Financial Statements. 17




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##### 



As of December, 312000
    
    
    2001
    
    
    2002
    
    
    2003
    
    
    2004BALANCE SHEET DATA:Accounts receivable
    
    $
    67,558
    
    
    $
    26,936
    
    
    $
    17,762
    
    
    $
    36,950
    
    
    $
    49,721Inventories
    
    
    53,115
    
    
    
    41,544
    
    
    
    21,631
    
    
    
    25,724
    
    
    
    22,244Working capital (deficiency)
    
    
    24,673
    
    
    
    (62,747
    )
    
    
    (10,177
    )
    
    
    1,060
    
    
    
    13,895Total assets
    
    
    300,611
    
    
    
    179,285
    
    
    
    131,026
    
    
    
    152,891
    
    
    
    137,368Total debt and capitalized lease
obligations
    
    
    220,861
    
    
    
    227,851
    
    
    
    175,474
    
    
    
    194,263
    
    
    
    180,694Stockholders equity (deficit)
    
    
    6,892
    
    
    
    (131,367
    )
    
    
    (96,762
    )
    
    
    (95,765
    )
    
    
    (94,852
    )
 18




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##### 



ITEM 7. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Overview In January 2005, we announced an offering and consent solicitation relating to our 8% Senior
Subordinated Convertible PIK Notes due December 31, 2006 (New Senior Notes) and our 8% Junior
Subordinated Convertible PIK Notes due January 2, 2007 (Junior Notes). We offered the holders of
the New Senior Notes and Junior Notes the right to receive a 15% premium payable in shares of our
common stock if the holders agreed to an early conversion of their
New Senior Notes and Junior Notes into common stock during a
special conversion period. We completed the offer on March 8, 2005 and accepted tenders from the
holders of 47.0% of our outstanding New Senior Notes and 75.2% of our outstanding Junior Notes. At
the closing of the offer on March 15, 2005, we issued 224,917 shares of our authorized but unissued
common stock, including shares issued to LJH Ltd. upon the partial exercise of the LJH
Warrant. See Note 13 of Notes to Consolidated Financial Statements and Liquidity and Capital
Resources-Offering and Consent Solicitation for a complete description of this offering and
consent solicitation. For the year ended December 31, 2004, we incurred losses from continuing operations of $667. We
also had a net stockholders deficit as of December 31, 2004, and continued to require additional
cash flow above amounts currently being provided from operations to meet our working capital
requirements. Additionally, as a result of operating activities, we were not in compliance at
certain times during 2002 and during the first quarter ended March 31, 2003 with debt covenant
requirements under our previous revolving credit and term loan facilities and our TROL financing
arrangement. We, however, obtained a waiver of non-compliance with all such financial covenants
and thereby cured these covenant violations. Our ability to service our debt and note obligations, as they come due, including maintaining
compliance with the covenants and provisions under our debt instruments, is and will be dependent
upon our future financial and operating performance. This performance, in turn, is subject to
various factors, including certain factors beyond our control, such as changes in conditions
affecting the airline industry and changes in the overall economy. Additionally, our customer base
has been adversely impacted in the past by various factors, such as the state of the general
economy, fluctuations in the price of jet fuel, the war on terrorism, the war in Iraq, the outbreak
of the SARS virus in Asia, and competitive price reductions in airfare prices. These and other
factors may adversely affect our customers in the future. Cash flow from operations is used to service our debt and note obligations, thereby reducing funds
available for other purposes. Even if we are able to meet our debt service and other obligations
when due, we may not be able to comply with the covenants and other provisions under our debt and
note obligations. A failure to comply, unless waived by the lenders and noteholders, would be an
event of default and would permit the lenders and noteholders to accelerate the maturity of these
debts and note obligations. It would also permit them to terminate their commitments to extend
credit under their financing agreements. If we were unable to repay the debt to the lenders or
obligations to the noteholders, or otherwise obtain a waiver, the lenders and holders could proceed
against the collateral securing the financing obligations and notes, and exercise all other rights
available to them. While we expect to be in a position to continue to meet our obligations in
future periods, there can be no assurance we will be able to do so. 19




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##### 



Results of Operations Operating revenues consist primarily of service revenues and sales of materials consumed while
providing services, net of allowances for any reworks, discounts, or returns. Cost of sales
consists primarily of labor, materials, overhead, and freight charges. Our operating results have fluctuated in the past and may fluctuate significantly in the future.
Many factors affect our operating results, including the factors described in Forward Looking
Statements above and the following factors:  
    the timing of repair orders and payments from large customers,
    the state of the economy generally, the state of the airline industry generally, and
the financial condition of our airline customers specifically,
    competition from other third-party MR&O service providers,
    the number of airline customers seeking repair services at any time,
    the impact of fixed pricing on gross margins and our ability to accurately project our costs in a dynamic environment,
    our ability to fully utilize our hangar space dedicated to maintenance and repair services,
    the impact during future periods on airline use of out-of-production aircraft (such as
727, DC 8, DC 9 and DC 10) and JT8D engines as a result of increased fuel costs and other
factors,
    our ability to retain the services of our executive officers
    our ability to attract and retain a sufficient number of mechanics to perform the
maintenance, overhaul and repair services requested by our customers, and
    the timeliness of customer aircraft arriving for scheduled maintenance. Large portions of our operating expenses are relatively fixed. Since we typically do not obtain
long-term commitments from our customers, we must anticipate the future volume of orders based upon
the historic patterns of our customers and upon discussions with our customers as to their future
requirements. Cancellations, reductions or delays in orders by a customer or group of customers
have in the past and could in the future have a material adverse effect on our business, financial
condition and results of operations. 20




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##### 



Year Ended December 31, 2004 Compared to Year Ended December 31, 2003 The following tables set forth certain information relating to our operations for the periods
indicated: Year Ended December 31,2004
    
    
    2003$
    
    
    %
    
    
    $
    
    
    %Operating revenues:Sales
    
    $
    323,488
    
    
    
    100.0
    %
    
    $
    242,425
    
    
    
    100.0
    %Other
    
    
    
    
    
    
    
    %
    
    
    89
    
    
    
    0.0
    %Total operating revenues
    
    
    323,488
    
    
    
    100.0
    %
    
    
    242,514
    
    
    
    100.0
    %Cost of sales
    
    
    294,199
    
    
    
    90.9
    %
    
    
    226,331
    
    
    
    93.3
    %Gross profit
    
    
    29,289
    
    
    
    9.1
    %
    
    
    16,183
    
    
    
    6.7
    %Operating expenses
    
    
    22,636
    
    
    
    7.0
    %
    
    
    14,761
    
    
    
    6.1
    %Income from operations
    
    
    6,653
    
    
    
    2.1
    %
    
    
    1,422
    
    
    
    0.6
    %Interest expense
    
    

    8,402
    
    
    
    2.6
    %
    
    
    7,773
    
    
    
    3.2
    %Other income
    
    
    (1,082
    )
    
    
    0.3
    %
    
    
    (1,061
    )
    
    
    0.4
    %Loss before income taxes and discontinued
operations
    
    
    (667
    )
    
    
    (0.2
    %)
    
    
    (5,290
    )
    
    
    (2.2
    %)Income tax benefit
    
    
    
    
    
    
    
    %
    
    
    (986
    )
    
    
    0.4
    %Loss from continuing operations before
discontinued operations
    
    
    (667
    )
    
    
    (0.2
    %)
    
    
    (4,304
    )
    
    
    (1.8
    %)Discontinued operations, net of income taxes
    
    
    1,580
    
    
    
    0.5
    %
    
    
    4,043
    
    
    
    1.7
    %Net income (loss)
    
    $
    913
    
    
    
    0.3
    %
    
    $
    (261
    )
    
    
    (0.1
    %)
 Operating revenue for the year ended December 31, 2004 increased $80,974 or 33.4% to $323,488,
from $242,514 for the same period in 2003. Operating revenue in 2004 included $38,062 from our
Goodyear, Arizona facility, which became operational in April 2003, compared to revenue from this
facility of $21,335 in 2003. The increase in revenues for the year ended December 31, 2004 compared to the revenues for the year
ended December 31, 2003 can primarily be attributed to additional revenue in our airframe heavy
maintenance operations (described below), in our engine center operation due to an expanded
customer base and the addition of JT8D-200 overhaul capabilities, in our Goodyear, Arizona facility
(as discussed above), in our engineering service group due to several significant interior
modification programs, and in our Brice seat manufacturing and overhaul operation, which has
benefited from the cross sales of our other service offerings and from an expanded customer base,
including its first major U.S. carrier for its aircraft seats. Adverse market conditions during the first half of fiscal 2003 resulted in delays of maintenance
service work by several of our significant customers and adversely impacted our 2003 results of
operations. Many of these delayed maintenance programs, however, were inducted for service during
the second half of 2003 and have continued through all of fiscal 2004. In addition, during 2004 we
have expanded our customer base and, in some instances, increased our share of outsourced
maintenance from our existing customers. The impact on revenue for the 2004 fiscal year was an
increase in revenue for our airframe MR&O facilities, including Goodyear, over the 2003 fiscal year
of approximately $61,200 or 31.9%. This increase in revenues from the operation of our airframe
MR&O facilities, coupled with the increased revenue for our engineering services group ($12,300
year-over-year increase), for our engine center operation ($2,800 year-over-year increase) and our
Brice operation ($4,800 year-over-year increase), accounted for the significant increase in revenue
for the 2004 fiscal year over the 2003 fiscal year. While significantly improved over 2003, our revenue and gross profit for 2004 continued to be
unfavorably impacted by general economic conditions affecting the airline industry, including
increased jet fuel prices, and by increased competition in the MR&O markets in which we operate.
For most of fiscal 2004, these unfavorable impacts caused increased price competition and
continued downward pricing pressures from airline customers. These factors forced us during fiscal
years 2004 and 2003 to reduce our pricing and take fixed priced work at lower rates, which
adversely impacted revenues and gross margins. Additionally, instability in the Middle East, the
war on terrorism, and the war in Iraq have unfavorably impacted airline passenger levels during
fiscal 2004, which has equated to further delays of maintenance service 21




---



##### 



by some of our customers. Finally, changes in
customer maintenance schedules have impacted us in the past and are likely to impact us in the
future. Gross profit increased to $29,289 for the year ended December 31, 2004 compared with a gross profit
of $16,183 for the year ended December 31, 2003. Gross profit as a percentage of revenue increased
to 9.1% for fiscal 2004, compared to 6.7% for fiscal 2003. The increased gross profit for the
2004 fiscal year over the same period for 2003 was spurred by the receipt of long-term repetitive
customer maintenance programs (referred to in the industry as nose-to-tail lines), where greater
efficiencies can be achieved, and by higher revenues which allowed us to better leverage the fixed
portion of our cost of sales. Since we did not have significant nose-to-tail lines during most of 2003, we were forced to take a
higher proportion of single-visit customers which resulted in a deterioration of gross margins due
to lower productivity. In addition to the increase in nose-to-tail maintenance programs in 2004,
an overall increase in sales levels, particularly for our engineering services group, our engine
center operation and our Brice operation, resulted in an improved gross margin. Partially
offsetting the improved gross margin results for the 2004 fiscal year were inventory obsolescence
charges that we recorded in fiscal 2004, as discussed below. Fiscal 2004 results were also
adversely impacted by ramp-up/learning curve issues relating to services for a major new customer.
In addition to the lower productivity impact on gross margins during 2003 as described above, gross
margins were adversely impacted during the 2003 fiscal year due to increased training costs
associated with new customer programs and aircraft types, as well as, ramp up costs, particularly
at our Goodyear facility. Partially offsetting the 2003 margin deterioration was a $463 benefit
recognized when we settled disputes relating to one of our leased facilities. Gross profit levels are affected by volume in that many of the costs of operating our facilities
are relatively fixed and therefore revenues above a certain level have a more than proportional
impact on gross margins. Further, gross margins during any particular period are dependent upon
the number and type of aircraft serviced, the contract terms under which services are performed and
the efficiencies that can be obtained in the performance of such services. Significant changes in
any one of these factors could have a material impact on the amount and percentage of gross profits
in any particular period and from period to period. Additionally, gross profit could be impacted
in the future by considerations as to the value of our inventory. During 2004, we continued to
evaluate market and industry exposures in connection with the establishment of appropriate
inventory valuation levels. Based on our valuation methodology, we recorded an additional
inventory charge of $1,936 for the year ended December 31, 2004 and $265 for the year ended
December 31, 2003. While we believe that we have appropriately valued our inventory at the lower
of cost or market value, additional allowances may be required in the future, depending on the
market for aircraft parts during any particular period and the fleet types of the parts in our
inventory compared to the types of aircraft for which we are performing maintenance procedures Operating expenses for the year ended December 31, 2004 were $22,636 compared to $14,761 for the
year ended December 31, 2003. Operating expenses as a percentage of revenues were 7.0% and 6.1%
for the 2004 and 2003 fiscal years, respectively. Operating expenses were favorably impacted throughout 2003 as a result of eliminating several
exposures and the recovery of a significant bad debt. During 2003, as a result of revised
environmental estimates from our environmental consultants for our Lake City facility, we were able
to reverse $400 of our environmental accrual. Also, during 2003, we resolved a long standing
customer dispute and collected $925 of accounts receivable that was previously fully reserved. As
well, during the twelve month period ended December 31, 2003, we terminated a lease agreement with
a third party for an abandoned facility in Burnsville, Minnesota. As a result of this lease
termination, we eliminated a $300 accrual previously established for our operating lease
commitment. Additionally, we eliminated a $264 environmental accrual that had been established for
property sold in a prior year, as it was determined in 2003 that we no longer had any environmental
exposures for this property. Also, during 2003, we entered into an operating agreement with a
third party vendor. As a result of this agreement and modifications made to an accounts receivable
balance due from this vendor within the operating agreement, we eliminated the need for a reserve
of $300 against this receivable balance. In addition, during 2003 we were able to extend a
sublease agreement with a third party for a facility that we currently lease in Opa Locka, Florida.
As a result of this sublease extension, we eliminated a $300 accrual previously established for
the shortfall in the operating lease commitment and the amount of the original sublease income.
Finally, as a result of a revised estimate of retrospective premiums for workers compensation
insurance, we reduced our accrual for workers compensation by $400 during 2003. These reductions
in exposures are reflected as an offset to operating expenses of $2,889 for the year ended December
31, 2003. Had all of these offsets to operating expenses not occurred, the 2003 fiscal year
operating expenses as a percentage of revenues would have been 7.3%. The combination of these offsets to operating expenses during 2003, coupled with increased expenses
required to support increased revenues for the year ended December 31, 2004 compared to the year
ended December 31, 2003, resulted in the significant increase in operating expenses reflected
above. 22




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##### 



As a result of these factors, income from operations was $6,653 for the year ended December 31,
2004, compared to income from operations of $1,422 for the year ended December 31, 2003. Interest expense (excluding amortization of deferred financing fees) for the year ended December
31, 2004 increased by $2,179 or 44.4% to $7,085, from $4,906 for the year ended December 31, 2003.
The increase over 2003 is primarily attributable to non-cash interest expense on our related party
term loan (which was substantially funded in July 2003 and interest was paid-in-kind), the cash
interest and non-cash interest expense on our restructured $14,412 related party term loan
(established April 8, 2004), the additional cash interest and non-cash interest expense on our
newly established $8,000 Hilco Term Loan (established April 8, 2004) and by increased borrowing
levels, year-over-year, under our revolving credit facility. For the year ended December 31,
2004, our non-cash PIK interest expense increased $1,110 as compared to the same period of 2003,
while our cash interest expense in 2004 increased $1,069 over 2003. Amortization of deferred financing costs was $1,317 in 2004 as compared to $2,867 for 2003. The
decrease from 2003 is primarily attributable to deferred financing fees related to our July 2002
financing being fully amortized at the end of January 2004 (the original maturity date for our
Amended Credit Facility and BofA Term Loan) with minimal additional financing fees incurred related
to the extension of the Amended Credit Facility through July 2004 (see Note 4 to Notes of
Consolidated Financial Statements for particulars of this short-term extension). Partially
offsetting this reduction is amortization of deferred financing fees incurred in conjunction with
our newly established CIT Group Credit Facility and Hilco Term Loan (both completed in April 2004)
and deferred financing fees incurred in conjunction with the warrant that was extended to our
majority stockholder in conjunction with obtaining a portion of our related party term loan. In
addition, during the second quarter of 2004 we wrote-off $145 of deferred financing fees that
related to the above-described short-term extension of our amended credit facility. Other income  net was $1,082 and $1,061 for 2004 and 2003, respectively. Other income  net for
2004 included a gain on the settlement relating to our warrant repurchase obligation ($209, see
Note 6 of the Notes to the Consolidated Financial Statements) and a gain relating to a job creation
incentive program established with the State of Florida ($284). Other income  net for 2003 was
primarily comprised of a gain on the settlement of outstanding issues related to the July 2002 sale
of our Aerocell Structure operations ($570). See Note 3 of the Notes to the Consolidated Financial
Statements. As a result of the above factors, our loss from continuing operations before income taxes and
discontinued operations for the year ended December 31, 2004 was $667 compared to our loss from
continuing operations before income taxes and discontinued operations of $5,290 for the year ended
December 31, 2003. During 2003, we recognized a $789 income tax benefit as a result of the Internal Revenue Service
(IRS) completing audits of our 1996, 1997, 1998 and 1999 federal income tax returns. Based on
the findings in the IRS agents report, we eliminated a $1,000 accrual for tax exposure matters and
established an income tax receivable for $177. This benefit was partially offset by a $388
provision for state income taxes. Additionally, during 2003, we recognized a tax benefit of $197
for the receipt of miscellaneous federal and state carryback refunds. The aggregate income tax
benefit of these events was $986. As of December 31, 2004,
we had net operating loss carryforwards of $52,246, $1,806 relating to
pre-restructuring activities and $50,440 relating to post-restructuring activities. After the
carryback of net operating losses to prior years and the completion of the note exchange and rights
offering (see Note 9 to Notes to Consolidated Financial Statements), the amount of
pre-restructuring net operating loss carryforwards available for use after February 28, 2002 was
limited to $1,806, which may be utilized at a rate of approximately $90 per year, plus net
operating losses generated from March 1, 2002 through December 31, 2002 and those net operating
losses generated in fiscal years 2003 and 2004. As of December 31, 2004, we have established a
valuation allowance for the full balance of these net operating loss carryforwards due to the
uncertainty that we will be able to utilize these net operating loss carryforwards in future
periods. See Note 7 of Notes to Consolidated Financial Statements. For the reasons set forth above, our loss from continuing operations for the year ended December
31, 2004 was $667, or $0.02 per basic share and diluted share, compared to a loss of $4,304, or
$0.14 per basic share and diluted share, for the year ended December 31, 2003. Income from discontinued operations for the year ended December 31, 2004 was $1,580, or $0.05 per
basic share and diluted share, compared to income of $4,043, or $0.13 per basic share and diluted
share, for the year ended December 31, 2003. Income from discontinued operations for 2004 is
comprised of a gain on the disposition of our office and warehouse facility located in Miramar,
Florida ($825), net rental income and expenses associated with this office and warehouse facility
received prior to its disposition ($75), and collections on receivables retained from the sale of
our redistribution operations that had been fully reserved and the
sale of residual inventory that remains after the sale 23




---



##### 



of our redistribution operation and new parts
bearings operation. Income from discontinued operations for 2003 includes net rental income and
expenses associated with our Miramar facility ($336), collections on receivables retained from the
sale of our redistribution operations that had been fully reserved and the sale of residual
inventory that remains after the sale of our redistribution operation and new parts bearings
operation. Additionally, income from discontinued operations for 2003 includes $2,770 resulting
from the elimination and settlement of contingency exposures and obligations relating to our
redistribution operations and new parts bearing operations, based on a current evaluation of those
exposures. 24




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##### 



Year Ended December 31, 2003 Compared to Year Ended December 31, 2002 The following tables set forth certain information relating to our operations for the periods
indicated: Year Ended December 31,2003
    
    
    2002$
    
    
    %
    
    
    $
    
    
    %Operating revenues:Sales
    
    $
    242,425
    
    
    
    100.0
    %
    
    $
    181,760
    
    
    
    99.9
    %Other
    
    
    89
    
    
    
    0.0
    %
    
    
    213
    
    
    
    0.1
    %Total operating revenues
    
    
    242,514
    
    
    
    100.0
    %
    
    
    181,973
    
    
    
    100.0
    %Cost of sales
    
    
    226,331
    
    
    
    93.3
    %
    
    
    179,705
    
    
    
    98.8
    %Gross profit
    
    
    16,183
    
    
    
    6.7
    %
    
    
    2,268
    
    
    
    1.2
    %Operating expenses
    
    
    14,761
    
    
    
    6.1
    %
    
    
    15,574
    
    
    
    8.6
    %Income (loss) from operations
    
    
    1,422
    
    
    
    0.6
    %
    
    
    (13,306
    )
    
    
    (7.3
    %)Interest expense
    
    
    7,773
    
    
    
    3.2
    %
    
    
    11,939
    
    
    
    6.6
    %Charge for settlement of class action
litigation
    
    
    
    
    
    
    
    
    
    
    4,410
    
    
    
    2.4
    %Gain resulting from debt extinguishment
    
    
    
    
    
    
    
    
    
    
    (27,279
    )
    
    
    15.0
    %Other income
    
    
    (1,061
    )
    
    
    0.4
    %
    
    
    (1,849
    )
    
    
    1.0
    %Loss before income taxes and discontinued
operations
    
    
    (5,290
    )
    
    
    (2.2
    %)
    
    
    (527
    )
    
    
    (0.3
    %)Income tax benefit
    
    
    (986
    )
    
    
    0.4
    %
    
    
    (3,800
    )
    
    
    2.1
    %(Loss) income from continuing operations
before discontinued operations
    
    
    (4,304
    )
    
    
    (1.8
    %)
    
    
    3,273
    
    
    
    1.8
    %Discontinued operations, net of income taxes
    
    
    4,043
    
    
    
    1.7
    %
    
    
    3,749
    
    
    
    2.1
    %Net (loss) income
    
    $
    (261
    )
    
    
    (0.1
    %)
    
    $
    7,022
    
    
    
    3.9
    %
 Operating revenue for the year ended December 31, 2003 increased $60,541 or 33.3% to $242,514, from
$181,973 for the same period in 2002. Operating revenue for 2002 included $3,892 in revenues from
the operation of Aerocell, which was sold in July 2002. Operating revenue for 2003, however,
included $34,543 in combined revenues from the operations of two facilities (Brice Manufacturing
acquired in October 2002 and the Goodyear, Arizona facility which began operations in April 2003)
that were not in operation during most of 2002. Without the revenue from these facilities,
comparative 2002 revenues would have been $178,081 and comparative 2003 revenues would have been
$207,971. The increase in revenues for the year ended December 31, 2003 compared to the revenues for the year
ended December 31, 2002 can primarily be attributed to additional revenues in our aircraft heavy
maintenance operations (described below), in our engine center operation due to a strategic
relationship that was entered into during the second quarter of 2003 with one of our vendors (see
Note 6 of Notes to Consolidated Financial Statements), in our Goodyear, Arizona facility (which
serviced its first aircraft in May 2003), and in our Brice operation, which was acquired in October
2002, somewhat offset by the loss of sales volume from our Aerocell operation, which was sold in
July 2002. Revenues for 2003 were favorably impacted by a significant influx of airframe heavy maintenance
work to our MR&O operations. Adverse market conditions, which resulted in severe financial
problems for several of our customers (including our largest customer for fiscal years 2003 and
2002), resulted in delays of maintenance service work by several of our significant customers and
adversely impacted our results of operations, particularly for the second half of 2002 and for the
first six months of 2003. Many of these delayed maintenance programs, however, were inducted for
service during the third quarter of 2003. The impact on revenues for the second half of 2003 was
an increase in revenues for our airframe MR&O facilities, including Goodyear, over the prior year
final six month period of 2002 of approximately $50,025. This increase within our airframe MR&O
facilities, coupled with the increased revenues for our engine center operation, resulted in a
$56,190 improvement in revenues in the second half of 2003 over the prior year final six month
period of 2002. 25




---



##### 



While significantly improved over revenues for the year ended December 31, 2002, our revenues for
the year ended December 31, 2003 continued to be unfavorably impacted by numerous general economic
conditions, several of which continued to impact us into 2004. These include a reduction in market
opportunities due to unfavorable financial conditions, which have caused many of our customers to
delay maintenance or park older aircraft maintained by us due to fluctuations in fuel prices and
reduced passenger levels. Our revenue also continued to be adversely impacted during 2003 by
increased price competition and downward pricing pressures from airline customers. These factors
forced us during 2002 and 2003 to reduce pricing and take fixed priced work at lower rates, which
adversely impacted revenues and gross margins. Additionally, instability in the Middle East, the
war on terrorism, the war in Iraq, and the outbreak of the SARS virus in Asia, unfavorably impacted
airline passenger levels during 2003, which equated to further delays of maintenance service by
some of our customers. Finally, future changes in customer maintenance schedules, similar to those
described above, have impacted us in the past and are likely to impact us in the future. Gross profit increased to $16,183 for the year ended December 31, 2003 compared with a gross profit
of $2,268 for the year ended December 31, 2002. The improvement of the gross margin results for
the year ended December 31, 2003 compared to the year ended December 31, 2002 was spurred by the
receipt of long-term repetitive customer maintenance programs (referred to in the industry as
nose-to-tail lines, where greater efficiencies are generally achieved), particularly during the
later half of 2003. The first six months of 2002 were also favorably impacted by a higher
proportion of nose-to-tail lines. However, during the last half of 2002 and the first six months
of 2003, because we did not have significant nose-to-tail lines during these periods, we were
forced to take a higher proportion of single-visit customers (which result in a deterioration of
gross margin results do to lower productivity). At the end of the second quarter and throughout
the final six months of 2003, however, the increase in nose-to-tail maintenance programs resulted
in a significant improvement to gross margins for the year ended December 31, 2003. The gross
margin results for this increased work was adversely impacted, in part, by training costs
associated with bringing on these programs and general ramp up costs, particularly at our Goodyear
facility. In addition to these maintenance programs, an overall increase in sales levels,
particularly for our engine center operation, resulted in an improved gross margin. Also, during
the third quarter of 2003 we settled various disputes relating to one of our leased facilities. As
part of this settlement, we were partially alleviated from paying disputed utility charges. These
charges, which were fully accrued, resulted in a benefit of $463. This benefit is reflected as a
reduction to cost of sales for the year ended December 31, 2003. Finally, as noted below, 2002 was
unfavorably impacted by an increase in inventory write-downs of $8,334. Gross profit as a
percentage of revenues increased to 6.7% for the year ended December 31, 2003, from 1.2% for the
year ended December 31, 2002. Gross profit levels are impacted by the fact that many of the costs of operating our facilities are
relatively fixed and therefore revenues above a break-even level have a more than proportional
favorable impact on gross margins. Further, gross margins during any particular period are
dependent upon the number and type of aircraft serviced, the contract terms under which services
are performed and the efficiencies that can be obtained in the performance of such services.
Significant changes in any one of these factors could have a material impact on the amount and
percentage of gross profits. Additionally, gross profit could be impacted in the future by
considerations as to the value of our inventory. While we believe that we have appropriately
valued our inventory at the lower of cost or market value, additional allowances may be required in
the future, depending on the market for aircraft parts and the fleet types of the parts in our
inventory compared to the types of aircraft for which we are performing maintenance procedures.
Due to the then current market conditions for our aircraft parts, during 2002, we increased the
valuation allowances for our inventory by $8,334. During 2003, we continued to evaluate all market
and industry exposures in connection with our adjustments to inventory valuations. Based on these
current evaluations, we recorded an inventory charge of $265 for the year ended December 31, 2003. Operating expenses decreased $813 or 5.2% to $14,761 for the year ended December 31, 2003, compared
with $15,574 for the year ended December 31, 2002. Operating expenses as a percentage of revenues
were 6.1% for the year ended December 31, 2003 compared to 8.6% for the year ended December 31,
2002. For the most part, reductions in operating expenses achieved through the sale of Aerocell in
July 2002 and from economies of scale due to increased revenues were offset by operating expenses
recognized in the operation of Brice Manufacturing Company, that was acquired in October 2002, and
expenses incurred in the start-up and conducting of operations at the Goodyear facility. In addition to the fluctuations in operating expenses that were the result of changes,
year-over-year, in our operating units, we recognized several offsets to operating expenses in
2003. As a result of revised environmental estimates from our environmental consultants, for our
Lake City facility, we were able to reverse $400 of our environmental accrual. Also, during 2003,
we resolved a long standing customer dispute and collected $925 of accounts receivable that was
previously fully reserved. As well, during the twelve month period ended December 31, 2003, we
terminated a lease agreement with a third party for an abandoned facility in Burnsville, Minnesota.
As a result of this lease termination, we eliminated a $300 accrual previously established for our
operating lease commitment. Additionally, we eliminated a $264 environmental accrual that had been
established for property sold in a prior year, as it was determined in 2003 that we no longer had
any environmental 26




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exposures for this property.
Also, during 2003, we entered into an operating agreement with a third party vendor. As a result of this agreement and
modifications made to an accounts receivable balance due from this vendor within the operating
agreement, we eliminated the need for a reserve of $300 against this receivable balance. In
addition, during 2003 we were able to extend a sublease agreement with a third party for a facility
that we currently lease in Opa Locka, Florida. As a result of this sublease extension, we
eliminated a $300 accrual previously established for the shortfall in the operating lease
commitment and the amount of the original sublease income. Finally, as a result of a revised
estimate of retrospective premiums for workers compensation insurance, we reduced our accrual for
workers compensation by $400 during 2003. All of these offsets are reflected as reductions in
operating expenses for the year ended December 31, 2003. Operating expenses for the year ended December 31, 2002, however, were unfavorably impacted by a
$1,150 settlement charge with former Oscoda, Michigan employees. This settlement was the result of
a suit against us for alleged violations of the Worker Adjustment and Retraining Notification Act
(see Note 6 to Notes to Consolidated Financial Statements and Item 3. Legal Proceedings).
Additionally, during the twelve month period ended December 31, 2002, we recorded accounts
receivable valuation allowances of approximately $1,300 for customers with identified credit
exposures, including our largest customer. As a result of these factors, income from operations was $1,422 for the year ended December 31,
2003, compared to a loss from operations of $13,306 for the year ended December 31, 2002. Interest expense (excluding amortization of deferred financing fees) for the year ended December
31, 2003 decreased by $1,506 or 23.5% to $4,906, from $6,412 for the year ended December 31, 2002.
The decrease for 2003 as compared to 2002 is primarily attributable to completion of the Note
Exchange and Rights Offering which eliminated interest expense on $149,000 of notes since the end
of February 2002 (see Note 9 of the Notes to the Consolidated Financial Statements for an
explanation as to why interest is not recorded on the New Senior Notes), on average a lower
outstanding debt balance as a result of selling Aerocell and using a substantial portion of the
proceeds to reduce our debt, completion of our previous senior debt restructuring and slightly
lower interest rates from period to period. This reduction was partially offset by non-cash
interest expense (since the note is a PIK instrument) of $764 on our $8,250 related party loan with
our majority stockholder (which was substantially funded by July 3, 2003) and by the accretion of
our Junior Notes to their redemption value. This accretion, which approximated $450 for 2003 as
compared to $113 for 2002, is a non-cash item (since the note is a PIK instrument), and is included
as a component of interest expense within the accompanying consolidated results of operations. Amortization of deferred financing costs was $2,867 for the twelve months ended December 31, 2003
compared to $5,527 for the twelve months ended December 31, 2002. The decrease for 2003 as
compared to 2002 is primarily attributable to the completion of amortization of deferred financing
costs associated with our previous senior credit facility, which was refinanced in July 2002.
Additionally, deferred financing fees related to the July 2002 credit facility were significantly
less then those of the previous credit facility. Amortization of deferred financing fees incurred
in conjunction with our May 14, 2003 amendment to our July 2002 credit facility and TROL financing
arrangement, in addition to deferred financing fees incurred in conjunction with the warrant that
was extended to our majority stockholder in conjunction with securing our related party term loan,
partially offset the reduced fees from our senior debt refinancing. The warrant valuation, as
determined by an independent business valuation specialist through a fair market value assessment
of the Company, was recorded at $1,258 as of May 14, 2003 and was being amortized over the initial
three year period of the term loan. As a result of the related party term loan refinancing (see
Note 4 of Notes to Consolidated Financial Statements), effective April 8, 2004 we have reset the
amortization period for the unamortized deferred financing balance and will amortize this amount
over the term of the newly established related party term loan (January 31, 2008). During 2002, we recorded a charge related to an agreement to settle a then-outstanding class action
securities lawsuit. The ultimate charge recognized in 2002 related to this settlement, adjusted
for gains that resulted through revaluations of the securities to be issued in this settlement up
through the effective date of September 20, 2002, totaled $4,410. See Note 6 of Notes to
Consolidated Financial Statements. During 2002, we recognized a $27,279 extraordinary gain relating to the note exchange. See Note 9
of Notes to Consolidated Financial Statements. On January 1, 2003, we adopted SFAS No. 145,
Rescission of FASB Statement No. 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical
Corrections. As a result of adoption of SFAS No. 145, we have reclassified the $27,279 gain on
debt extinguishment to be included within continuing operations. Other income  net was $1,061 for the twelve month period ended December 31, 2003 compared with
$1,849 for the same period in 2002. Other income  net for 2003 was primarily comprised of a gain
on the settlement of outstanding purchase price adjustments and other obligations and funds held in
escrow related to the sale of Aerocell (approximately $570). See Note
3 of the Notes to the Consolidated 27




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Financial Statements. Other income  net for 2002 was primarily comprised of a
portion of the gain on the global settlement with Kellstrom (approximately $700) and the gain on
sale of the Aerocell operations (approximately $300). As a result of the above factors, our loss before income taxes and discontinued operations for the
year ended December 31, 2003 was $5,290, compared to our loss before income taxes and discontinued
operations of $527 for the year ended December 31, 2002. Without the $27,279 gain on debt
extinguishment relating to the note exchange (which as a result of adopting SFAS No. 145 we have
reclassified to be included within continuing operations), the comparative 2002 loss before income
taxes and discontinued operations would have been $27,806 (we believe that comparison of our twelve
month loss before income taxes and discontinued operations of 2003 to the comparable period of 2002
loss before income taxes and discontinued operations without the effect of the above-described gain
on extinguishment of debt provides a useful measure for investors to compare our period-to-period
results of operations). During 2003, we recognized a net $789 income tax benefit as a result of the Internal Revenue
Service (IRS) completing audits of our 1996, 1997, 1998 and 1999 federal income tax returns.
Based on the findings in the IRS agents report, we eliminated a $1,000 accrual for tax exposure
matters and established an income tax receivable for $177. This benefit was partially offset by a
$388 provision for state income taxes. Additionally, during 2003, we recognized an income tax
benefit of $197 for the receipt of miscellaneous federal and state carryback refunds. The
aggregate income tax benefit of these events was $986. We recorded a $3,800 tax benefit during 2002 as a result of the passage of legislation which
permits businesses to carry net operating losses back to offset taxable income from the previous
five years (compared to two years under prior law). Prior to the passage of this legislation,
these net operating losses were fully reserved due to the uncertainty that we would generate
taxable income in the near future sufficient to benefit from these net operating losses. For the reasons set forth above, loss from continuing operations for the twelve months ended
December 31, 2003 was $4,304, or $0.14 per basic share and diluted share, compared to income of
$3,273, or $0.13 per basic share and $0.01 per diluted share, for the twelve months ended December
31, 2002. Income from discontinued operations for the year ended December 31, 2003 was $4,043, or $0.13 per
basic share and per diluted share, compared to income of $3,749, or $0.14 per basic share and $0.02
per diluted share for the year ended December 31, 2002. Income from discontinued operations for
2003 includes approximately $2,770 resulting from the elimination and settlement of contingency
exposures and obligations relating to our redistribution operations and new parts bearings
operations, based on a current evaluation of those exposures, a gain on the sale of our Covington
facility of approximately $410, and net rental income and expenses associated with our Miramar
facility ($336). Income from discontinued operations for 2002 includes net rental income and
expenses associated with our Miramar facility ($419), a portion ($900) of the gain on the gain of
the Kellstrom settlement and the lease of equipment to Kellstrom for a portion of the year ($540).
Additionally, income from discontinued operations for 2003 and 2002 contains collections on
receivables retained from the sale of our redistribution operations that had been fully reserved
and the sale of residual inventory that remains from the sale of our redistribution operation and
new parts bearings operation. 28




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Market Outlook for Fiscal 2005 The following discussion of our future operating results that are not historical statements
constitute forward-looking statements within the meaning of the Private Securities Litigation
Reform Act of 1995. Our forward-looking statements are subject to risks and uncertainties that
could cause actual results to differ materially from those stated or implied in these
forward-looking statements. Please refer to page 1 and pages 8 to 13 of this Form 10-K, as well as
to the other disclosures contained herein, for further discussion on forward-looking statements and
the risks and other factors that could prevent us from achieving our goals and cause the
assumptions underlying the forward-looking statements and the actual results to differ materially
from those expressed in or implied by these forward-looking statements. During 2004, consistent with our performance over the last few years, approximately 80% of our
revenue was derived from our airframe heavy maintenance operations, and we expect the revenue from
this business will continue to dominate our revenue throughout fiscal 2005. The historical gross
margin for this business has been between 5% and 10%, depending on such factors as the volume of
business (the higher the volume the higher the gross profit because of leverage associated with
fixed costs contained within costs of sales), how much of the business is nose-to-tail lines (as
compared to single visit customers) and the status from period to period of learning curve and ramp
up issues associated with any particular customer and/or aircraft fleet type. Additionally,
competitive pressures resulting from the willingness of competitors to bid work at prices below
which we can achieve appropriate levels of profitability to make sense for us and the fact that
some airlines (including airlines reported to be in financial trouble)
at times appear to be reticent to send maintenance to
third party maintenance providers (despite the clear financial benefits to them resulting from outsourcing their
airframe maintenance), have affected our revenue and gross margins. However, we continue
to see more and more maintenance being outsourced and believe that
this trend will continue to accelerate in the future. Also, we operate four airframe maintenance
facilities and each facility has its own cost structure, aircraft capabilities and financial
profile. We believe that having these four facilities gives us a competitive advantage, in that we
can match facilities with the needs of our airline customers and have the capacity to absorb our
customers MR&O requirements as they outsource more and more of their MR&O requirements to
independent maintenance providers. During 2004, we achieved the higher end of our gross profit range from our MR&O operations as our
volume grew considerably and we better leveraged the fixed costs within our costs of sales across a
larger revenue base. We believe that the outsourcing trend, which allows airlines to reduce their
operating costs through outsourcing their non-core functions (like maintenance) to independent
providers like TIMCO, is accelerating as airlines grapple with a fourth consecutive year of
significant losses. TIMCO has a significant infrastructure available to handle the MR&O
requirements of airlines that want to take advantage of these costs savings, and we believe we are
well positioned to capture a significant portion of that opportunity. We expect our volume of airframe heavy maintenance to continue to grow during fiscal 2005 and we
are projecting sales increases for the fiscal year of between 8% and 12% from our core airframe
maintenance operations. We expect that our gross margins will improve versus our historical rate as
we will be able to better leverage our cost of sales with these improved projected sales levels. We are also focusing more of our attention on expanding our other MR&O related businesses that
offer the opportunity for higher gross margins. This includes our interiors business (primarily our
Brice seat manufacturing operation), our engineering business, our engine business and our line
maintenance business. While these ancillary businesses are still a smaller portion of our overall
operation, we hope to expand our existing operations and add complementary services and products
(such as servicing new engine types like the CFM engine) to our mix of product offerings. We
believe these expanded offerings will complement our airframe heavy maintenance operations and will
be attractive to our existing and target customers. While we have reached no agreements to acquire
additional businesses, we believe that opportunities will exist in the future to make such
acquisitions. Any such acquisitions will require new capital, and such capital has not been sourced
to date. While there can be no assurance, we believe that capital (either debt or equity) will be
available to us for strategic acquisitions that expand our product
offerings along these lines. We also intend to expand our line maintenance operations. At present, we provide line maintenance
services for our largest customer. We hope to expand this business to provide these services for
other customers from our existing facilities and from other airport locations that may be
established in the future. As part of this expansion effort, we may consider seeking acquisitions
of businesses providing line maintenance services at particular airports. We expect that our operating costs, which have grown considerably over the last few years as we
rebuilt our business, will stabilize or go down in absolute dollars in fiscal 2005. However, we
anticipate that operating costs as a percentage of revenues will be lower in fiscal 2005 than in
fiscal 2004 as we better leverage our fixed operating costs over a larger revenue base. We also
expect that interest expense will increase in fiscal 2005 as we increase borrowings for additional
working capital to support the growth of our business. 29




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Further, our collections on assets from discontinued operations are winding down and we do not
expect that income from discontinued operations will be significant in 2005. Based on the above, we currently believe that our fiscal 2005 revenue will be between $345,000 and
$350,000 and that our fiscal 2005 net income will be between $2,000 and $2,500. Liquidity and capital resources Liquidity Below is a table setting forth our contractual payment obligations and other commercial commitments
as of December 31, 2004, which have been aggregated in order to facilitate an understanding of our
liquidity: Contractual
    
    
    
    
    
    Less than
    
    
    Payments due by periodObligations
    
    Total
    
    
    One Year
    
    
    1-3 years
    
    

    4-5 years
    
    
    After 5 yearsRevolving
Credit
Facility
    
    $
    11,692
    
    
    $
    11,692
    
    
    $
    
    
    
    $
    
    
    
    $
    Long-Term
Debt
    
    
    164,082
    
    
    
    1,164
    
    
    
    132,259
    (a)
    
    
    30,659
    
    
    
    Capital
Leases
    
    
    4,920
    
    
    
    1,327
    
    
    
    582
    
    
    
    397
    
    
    
    2,614Operating
Leases
    
    
    38,183
    
    
    
    4,558
    
    
    
    8,043
    
    
    
    6,095
    
    
    
    19,487Total
contractual
cash
obligations
    
    $
    218,877
    
    
    $
    18,741
    
    
    $
    140,884
    
    
    $
    37,151
    
    
    $
    22,101
 OtherCommercial
    
    
    
    
    
    Less than
    
    
    Payments due by periodCommitments
    
    Total
    
    
    One Year
    
    
    1-3 years
    
    
    4-5 years
    
    
    After 5 yearsLetters of
Credit
    
    
    11,064
    
    
    
    11,064
    
    
    
    
    
    
    
    
    
    
    
    Total Other
Commercial
Commitments
    
    $
    11,064
    
    
    $
    11,064
    
    
    $
    
    
    
    $
    
    
    
    $
    
   (a)
    
    Included within this amount is $115,800 of our New Senior Notes and $3,514 of our
Junior Notes. If not redeemed or repurchased by us prior to the maturity dates of these
obligations, these notes automatically convert to 270,276 shares and 9,320 shares,
respectively, of our authorized but unissued common stock. See Note 13 to Notes to
Consolidated Financial Statements for discussion regarding our offering and consent
solicitation relating to both the New Senior Notes and Junior Notes. We are also committed under employment agreements with all of our executive officers and several of
our key employees. We believe that we will meet our working capital requirements during 2005 from funds available
under our revolving credit facility with the CIT Group and from our operations. We may also sell
individual assets or our equity securities, or borrow additional funds, to the extent required and
available. While we expect that required financing will be available to meet our working capital
requirements, there can be no assurance of this fact. 30




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Source and Use of Cash Net cash used in our continuing operating activities during 2004 was $5,233, compared to net cash
used in continuing operating activities during 2003 of $14,521. Cash earnings from continuing
operations in 2004 of $9,764 were used to partially fund working capital increases. In particular,
increases in accounts receivable of $12,396, and decreases in accounts payable and customer
deposits of $3,445 and $3,332, respectively, partially offset by a decrease in inventory and an
increase in accrued expenses of $1,554 and $2,802, respectively. The increase in accounts
receivable provided additional borrowing base for our revolving credit facility which, as noted
below, partially funded this use of cash. Cash provided by investing activities during 2004 was $22,168, compared to cash used in investing
activities during 2003 of $2,304. The cash provided by investing activities for 2004 included cash
proceeds of $24,861 from the sale of our Miramar facility, offset by $2,693 for the purchase of
fixed assets. Cash used in financing activities for the year ended December 31, 2004 was $19,234,
compared to cash provided by financing activities for the year ended December 31, 2003 of $17,345.
Cash was used in financing activities during 2004 to pay our previous Amended Credit Facility and
current CIT Group Revolving Credit Facility of $3,013, our previous senior term loans of $8,500,
our current CIT Group Term Loan of $291, bank and refinancing fees of 2,990, and capital lease
obligations of $25,002, including $23,824 under our TROL financing arrangement. These payments for
financing activities were partially offset by proceeds from our CIT Group Term Loan and Hilco Term
loan of $14,440 and by proceeds from our related party term loan of $6,162. Cash of $989 was
provided by our discontinued operations for the year ended December 31, 2004, compared to $744 of
cash provided by our discontinued operations in 2003. Senior Credit Facilities Our senior credit facilities consists of a $35,000 senior secured revolving line of credit (the
CIT Group Revolving Line of Credit) and a $6,400 senior secured term loan (the CIT Group Term
Loan, and collectively with the CIT Group Revolving Line of Credit, the CIT Group Credit
Facility) that we obtained in April 2004 from the CIT Group. We used the proceeds from the CIT
Group Credit Facility to repay all amounts outstanding under our previously outstanding revolving
credit facility, to repay the warrant repurchase obligation due to our previous lender (as
described below and in Note 6 to Notes to Consolidated Financial Statements) and for working
capital. The CIT Group Revolving Line of Credit is due December 31, 2007 and bears interest, at our option,
at (a) Prime plus an advance rate ranging from 0.00% to 0.75% with the advance rate contingent on
our leverage ratio, or (b) LIBOR plus an advance rate ranging from 2.50% to 4.00% with the advance
rate contingent on our leverage ratio. The CIT Group Term Loan is due in quarterly installments of
$291, commencing on October 1, 2004, with the final quarterly installment due on December 31, 2007.
The CIT Group Term Loan bears interest at the prevailing rate of the CIT Group Revolving Line of
Credit plus one percent. Also, the CIT Group Credit Facility contains certain financial covenants
regarding our financial performance and certain other covenants, including limitations on the
incurrence of additional debt, and provides for the termination of the CIT Group Credit Facility
and repayment of all debt in the event of a change in control, as defined. In addition, an event
of default under the Hilco Term Loan (described below) will also result in a default under the CIT
Group Credit Facility. Borrowings under the CIT Group Credit Facility are secured by a lien on
substantially all of our assets. Borrowings under the CIT Group Revolving Line of Credit are based
on a borrowing base formula that takes into account the value of our receivables and inventory.
Further, the amount we can borrow under the CIT Group Revolving Line of Credit is affected by
various availability reserves that are established by the lenders under the financing agreement and
our borrowings under the CIT Group Revolving Line of Credit are capped based on the ratio of our
debt to EBITDA and by the maximum amount of the CIT Group Revolving Line of Credit. Finally, the
agreement relating to the CIT Group Revolving Line of Credit requires that at the time of each
additional borrowing, we must make various representations and warranties to our lenders regarding
our business (including several reaffirming that there have been no changes in the status of
specific aspects of our business that could reasonably be expected to have a material adverse
effect upon the business operations, assets, financial condition or collateral of us and our
subsidiaries taken as a whole), and be in compliance with various affirmative and negative
covenants, all as more particularly set forth in the agreement. At
March 28, 2005, the outstanding aggregate borrowed on the CIT
Group Revolving Line of Credit was $5,046, the outstanding CIT Term
Loan was $5,818, outstanding letters of credit under the CIT Group
Revolving Line of Credit was $12,064 and $12,220 was available for
additional borrowing under the CIT Group Revolving Line of Credit. We also have an $8,000 term loan with Hilco Capital LP (the Hilco Term Loan). We used the
proceeds from the Hilco Term Loan to repay amounts outstanding under our previously outstanding
credit facilities. The Hilco Term Loan matures on December 31, 2007 and bears cash interest at
Prime plus an advance rate ranging from 3.00% and 6.00% with the advance rate contingent upon our
meeting (from time to time), a ratio of our secured debt to EBITDA. The Hilco Term Loan bears PIK
interest ranging from 2.00% to 5.00% with the prevailing rate also being contingent upon a ratio of
our level of secured debt to EBITDA. At no time during the term of the Hilco Term Loan, however,
will the combined cash and PIK interest rate be less then 9.00% nor greater then 18.00% per annum.
Also, the Hilco Term Loan contains certain financial covenants regarding our financial performance
and certain other covenants, including limitations on the incurrence of additional 31




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debt, and provides for the
termination of the Hilco Term Loan and repayment of all debt in the event of a change in control,
as defined. In addition, an event of default under the CIT Group Credit Facility (described above)
will also result in a default under the Hilco Term Loan. Borrowings under the Hilco Term Loan are
secured by a lien on substantially all of our assets. Related Party Term Loan On April 8, 2004, we refinanced (effective March 31, 2004) all of our previously outstanding debt
(principal plus accrual and unpaid interest) due to our principal stockholder with a new $14,412
term loan due on January 31, 2008 (the LJH Term Loan). The LJH Term Loan combines the $5,000
loan from our principal stockholder which replaced the BofA term loan, the $6,050 related party
term loan made in May 2003, the $1,300 loan relating to the Brice acquisition, the $900 obligation
related to the AMS inventory purchase, and PIK interest previously accrued on these obligations.
The LJH Term Loan bears interest at 18% per annum, 6% of which is payable in cash and the balance
of which will be PIK. The LJH Term Loan is pari-passu with the New Senior Notes, but is secured.
The LJH Term Loan also contains cross acceleration provisions if our obligations to the CIT Group
and Hilco are accelerated. Previous Credit Facilities The CIT Group Credit Facility, the Hilco Term Loan and the LJH Term Loan replaced a revolving
credit and term loan facility from a group of lenders led by Citicorp USA Inc. and UPS Capital
Corporation, a $5,000 term loan from our principal stockholder that in January 2004, replaced a
$5,000 term loan previously obtained from Bank of America (which the Bank of America term loan had
been credit supported by several individuals, including our principal stockholder), and several
previous loans made to us by our principal stockholder. See Note 4 of Notes to Consolidated
Financial Statements for information regarding these prior financing arrangements. Senior Subordinated Notes New Senior Notes In February 2002, we have issued $100,000 face value in aggregate principal amount of our 8.0%
senior subordinated convertible PIK notes (New Senior Notes). Our New Senior Notes, which mature
on December 31, 2006, bear interest at the rate of 8.0% per annum from the date of issuance, and
are payable at our option either in cash or paid-in-kind through the issuance of additional New
Senior Notes, semiannually on June 30 and December 31 of each year. We expect to elect to pay
interest in-kind. If we do not pay interest in cash as of an interest payment date, we will
automatically be deemed to have paid such interest in-kind and additional New Senior Notes in the
amount of such interest payment will automatically be deemed to be outstanding from such date
forward. The New Senior Notes are general unsecured obligations, subordinated in right of payment to all
current and future senior debt. The New Senior Notes are fully and unconditionally guaranteed, on
a senior subordinated basis, by substantially all of our existing subsidiaries and each subsidiary
that we organize in the future, unless such subsidiary is designated as an unrestricted subsidiary
(the Subsidiary Guarantors). Subsidiary guarantees are joint and several, full and unconditional,
general unsecured obligations of the Subsidiary Guarantors. Additionally, there are no significant
restrictions that would preclude the parent company from obtaining funds, either through loan or
dividend, from each Subsidiary Guarantor. Subsidiary guarantees are subordinated in right of
payment to all existing and future senior debt of Subsidiary Guarantors, including the CIT Group
Credit Facility and the Hilco Term Loan, and are also effectively subordinated to all secured
obligations of Subsidiary Guarantors to the extent of the assets securing such obligations,
including the CIT Group Credit Facility, the Hilco Term Loan and the LJH Term Loan. The indenture for the New Senior Notes (i) permits us to incur indebtedness equal to the greater of
$95,000 or an unlimited amount to the extent that we satisfy a fixed charge coverage ratio of 2.25
to 1.00, (ii) requires us, upon a change of control or certain asset sales, to repurchase the New
Senior Notes at a price equal to the redemption price which we would be obligated to pay if we
redeemed the New Senior Notes on the date of the change of control or asset sale; and (iii) does
not contain a provision requiring acceleration of any premium due upon acceleration of the New
Senior Notes upon an event of default by reason of any willful action (or inaction) taken (or not
taken) by us with the intention of avoiding the prohibition on the redemption of New Senior Notes. The New Senior Notes are redeemable for cash at our option at the following percentages of par plus
accrued interest on the par value through the date of redemption: 2005  75.625% and 2006  77.5%.
The New Senior Notes also provide that the holders will receive an aggregate of 3,003 shares of
common stock if the New Senior Notes are redeemed in 2005 or 2006. 32




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If the New Senior Notes have not already been redeemed or repurchased, the New Senior Notes,
including those New Senior Notes previously issued as paid-in-kind interest and all accrued but
unpaid interest, will automatically convert on December 31, 2006 into an aggregate of 270,276
shares of our common stock. Holders of New Senior Notes will not receive any cash payment
representing principal or accrued and unpaid interest upon conversion; instead, holders will
receive a fixed number of shares of common stock and a cash payment to account for any fractional
shares. See below and Note 13 of Notes to Consolidated Financial Statements for information about the
recently completed tender offer to the holders of the New Senior Notes. Old Senior Notes In 1998, we sold $165,000 of our 8 1/8% senior subordinated notes due 2008 (Old Senior Notes) at
a price of 99.395%. As a result of the Note Exchange, $16,247 in aggregate principal amount of the
Old Senior Notes remain outstanding. Interest on the Old Senior Notes is payable on February 15 and
August 15 of each year. The Old Senior Notes are general unsecured obligations, subordinated in
right of payment to all existing and future senior debt, including indebtedness outstanding under
the CIT Group Credit Facility and the Hilco Term Loan, and under senior credit facilities which may
replace these facilities in the future, and to the LJH Term Loan and the New Senior Notes. In
addition, the Old Senior Notes are effectively subordinated to all secured obligations to the
extent of the assets securing such obligations, including the CIT Group Credit Facility, the Hilco
Term Loan and the LJH Term Loan. As a result of the note exchange that we completed in 2002 (see
Note 9 of Notes to Consolidated Financial Statements), substantially all of the covenant protection
contained in the indenture relating to the Old Senior Notes was extinguished. The Old Senior Notes are fully and unconditionally guaranteed, on a senior subordinated basis, by
substantially all of our existing subsidiaries and each subsidiary that we organize in the future,
unless such subsidiary is designated as an unrestricted subsidiary (the Subsidiary Guarantors).
Subsidiary guarantees are joint and several, full and unconditional, general unsecured obligations
of the Subsidiary Guarantors. Additionally, there are no significant restrictions that would
preclude the parent company from obtaining funds, either through loan or dividend, from each
Subsidiary Guarantor. Subsidiary guarantees are subordinated in right of payment to all existing
and future senior debt of Subsidiary Guarantors, including the CIT Group Credit Facility, the Hilco
Term Loan, the LJH Term Loan and the New Senior Notes, and are also effectively subordinated to all
secured obligations of Subsidiary Guarantors to the extent of the assets securing such obligations,
including the CIT Group Credit Facility, the Hilco Term Loan and the LJH Term Loan. Junior Subordinated Notes We have issued $4,000 face value in aggregate principal amount of our 8.0% junior subordinated
convertible PIK notes (Junior Notes) due 2007. Interest on our Junior Notes is payable at our
option either in cash or paid-in-kind through the issuance of additional notes semiannually on June
30 and December 31 of each year. If we do not pay interest in cash as of an interest payment date,
we will automatically be deemed to have paid such interest in-kind and additional Junior Notes in
the amount of such interest payment will automatically be deemed to be outstanding from such date
forward. The Junior Notes are general unsecured obligations and are subordinated in right of
payment to all current and future senior debt, including the CIT Group Credit Facility, the Hilco
Term Loan, the LJH Term Loan, the New Senior Notes and the Old Senior Notes. The Junior Notes are redeemable for cash at the Companys option at the following percentages of
par plus accrued interest on the par value through the date of redemption: 2005  75.625% and 2006
 77.5%. The Junior Notes also provide that the holders will receive an aggregate of 104 shares of
common stock if the Junior Notes are redeemed in 2005 or 2006. If the Junior Notes have not already been redeemed or repurchased, the Junior Notes, including
those Junior Notes previously issued as paid-in-kind interest and all accrued but unpaid interest,
will automatically convert on January 2, 2007 into an aggregate of 9,320 shares of common stock.
Holders of Junior Notes will not receive any cash payment representing principal or accrued and
unpaid interest upon conversion; instead, holders will receive a fixed number of shares of common
stock and a cash payment to account for any fractional shares. See below and Note 13 of Notes to Consolidated Financial Statements for information about the
recently completed tender offer to the holders of the Junior Notes. 33




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##### 



TROL Financing On March 31, 2004, we sold our office and warehouse facility located in Miramar, Florida for a
gross purchase price of $26,000. We used a portion of the proceeds from the sale to repay the
outstanding principal balance of our TROL financing arrangement. See Note 4 of Notes to
Consolidated Financial Statements for a complete description of the TROL financing arrangements.
The balance of the funds from this sale, net of transaction expenses, were used to repay amounts
outstanding under our previous term loan facility. Offering and Consent Solicitation In January 2005, we announced an offering and consent solicitation relating to our 8% Senior
Subordinated Convertible PIK Notes due December 31, 2006 (New Senior Notes) and our 8% Junior
Subordinated Convertible PIK Notes due January 2, 2007 (Junior Notes). Under the terms of the
New Senior Notes and the Junior Notes (collectively, the Notes), the Notes will convert at their
maturity into a fixed number of shares of the Companys authorized but unissued common stock
unless, prior to their maturity, the Notes are redeemed in accordance with their terms for cash and
additional shares of common stock. In the offer, we offered holders of the New Senior Notes and the Junior Notes the right to receive
a 15% premium payable in shares of our common stock if the holders agreed to an early conversion of
their Notes into common stock during a special conversion period, which was originally set to
expire on March 1, 2005, but was extended until and expired on March 8, 2005. We also solicited
consents from the holders of our New Senior Notes and Junior Notes. If the holders tendered their
Notes, they were automatically consenting to proposed amendments to the indentures governing the
New Senior Notes and Junior Notes. The amendments sought to remove all material covenants contained
in the indentures, including the covenant restricting the amount of senior debt that we may incur
and the covenant requiring us to redeem the Notes upon a change of control. To become effective,
the amendments required the consent of the holders of more than a majority of each of the
outstanding New Senior Notes and the outstanding Junior Notes (excluding from this computation the
New Senior Notes and Junior Notes held by our principal stockholder). As of the expiration of the offer, we had received tenders and related consents from holders of
47.0% in aggregate principal amount of our outstanding New Senior Notes and tenders and related
consents from holders of 75.2% in aggregate principal amount of our outstanding Junior Notes.
Based on the level of premium shares that have been issued (see information below), for the first
quarter ended March 31, 2005, we anticipate recording an inducement charge of approximately $200. At the closing of the offer on March 15, 2005, we issued 145,916 shares of our authorized but
unissued common stock to the holders of the New Senior Notes who tendered in the offer (including
19,032 premium shares), 8,058 shares of our authorized but unissued common stock to the holders of
the Junior Notes who tendered in the offer (including 1,051 premium shares), and 70,942 shares to
LJH Ltd. (an entity controlled by our principal stockholder) in connection with its partial
exercise of the LJH Warrant. After the closing of the offer, we have 256,558 shares outstanding
and our principal stockholder holds approximately 57% of the outstanding common stock. In accordance with the terms of the offer, all Notes that were properly tendered were accepted for
early conversion. We received consents representing a majority in aggregate principal amount of
the outstanding Junior Notes in the consent solicitation, and accordingly, the proposed amendments
to the indentures governing the Junior Notes have become effective. Since we did not receive
consents representing a majority in aggregate principal amount of the outstanding New Senior Notes
in the consent solicitation, the indentures governing the New Senior Notes were not amended. After consummation of the offer, $61,437 of New Senior Notes and $872 of Junior Notes remain
outstanding. All such notes will convert at their maturity into an aggregate of 145,705 shares of
our authorized but unissued common stock. Further, upon the conversion of the remaining New Senior Notes and Junior Notes into
shares of common stock at their maturity, LJH Ltd. will receive an additional 62,445 shares of
common stock upon the final exercise of the LJH Warrant. At such time, we will have 464,707 shares
of common stock outstanding and LJH Ltd. will own approximately 45% of the outstanding common
stock. We believe that the remaining New Senior Notes and Junior Notes will convert into common stock at
their maturity, since we do not expect to be in a position to redeem
the Notes in accordance with
their terms. Further, we do not expect that a change of control, as defined in the indenture
relating to the New Senior Notes, will occur at anytime prior to the maturity of the
Notes. As such and although generally accepted accounting principles require the remaining Notes
to be treated as a debt instrument, we believe that the remaining Notes should be considered a
common stock equivalent. 34




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##### 



The following table sets forth (1) our actual capitalization as of December 31, 2004; (2) our pro
forma capitalization as of December 31, 2004 taking into account the conversion of the tendered
Notes and the partial exercise of the LJH Warrant at the closing of the offer, and (3) our pro
forma capitalization as of December 31, 2004 as if the remaining
untendered Notes had automatically converted
into common stock at their maturity and the remaining portion of the LJH Warrant had been exercised
in full at that date: Adjustments
    
    
    
    
    
    
    AdjustmentsFor Tender
    
    
    
    
    
    
    UponOffer
    
    
    Pro Forma
    
    
    Maturity
    
    
    Pro FormaActual
    
    
    Unaudited
    
    
    Unaudited
    
    
    Unaudited
    
    
    UnauditedRevolving loan
    
    $
    11,692
    
    
    $
    
    
    
    $
    11,692
    
    
    $
    
    
    
    $
    11,692Notes payable to financial
institutions
    
    
    14,109
    
    
    
    
    
    
    
    14,109
    
    
    
    
    
    
    
    14,109Capital lease obligation
    
    
    4,920
    
    
    
    
    
    
    
    4,920
    
    
    
    
    
    
    
    4,920Related party term loan
    
    
    14,412
    
    
    
    
    
    
    
    14,412
    
    
    
    
    
    
    
    14,412Old senior subordinated notes
due 2008
    
    
    16,247
    
    
    
    
    
    
    
    16,247
    
    
    
    
    
    
    
    16,247New senior subordinated
convertible PIK notes due 2006
    
    
    115,800
    (A)
    
    
    (54,363
    )(B)
    
    
    61,437
    
    
    
    (61,437
    ) (E)
    
    
    Junior subordinated
convertible PIK notes due 2007
    
    
    3,514
    (A)
    
    
    (2,642
    )(B)
    
    
    872
    
    
    
    (872
    ) (E)
    
    
    Total debt
    
    $
    180,694
    
    
    $
    (57,005
    )
    
    $
    123,689
    
    
    $
    (62,309
    )
    
    $
    61,380Stockholders equity (deficit):Preferred stock, $0.01 par
value, 1,000,000 shares
authorized, none outstanding,
15,000 shares designated
series A junior participating
    
    $
    
    
    
    $
    
    
    
    $
    
    
    
    $
    
    
    
    $
    Common Stock, $0.001 par
value, 500,000,000 shares
authorized, 31,640,994
shares issued and outstanding
on December 31, 2004
    
    
    32
    
    
    
    225
    (C)
    
    
    257
    
    
    
    208
    (F)
    
    
    465Additional paid in capital
    
    
    182,088
    
    
    
    56,851
    (C)
    
    
    238,939
    
    
    
    62,163
    (F)
    
    
    301,102Accumulated deficit
    
    
    (276,972
    )
    
    
    (200
    )(D)
    
    
    (277,172
    )
    
    
    
    
    
    
    (277,172
    )Total stockholders (deficit)
equity
    
    $
    (94,852
    )
    
    $
    56,876
    
    
    $
    (37,976
    )
    
    $
    62,371
    
    
    $
    24,395Total capitalization
    
    $
    85,842
    
    
    $
    (129
    )
    
    $
    85,713
    
    
    $
    62
    
    
    $
    85,775
   (A)
    
    See Notes 4 and 9 for information regarding the accounting treatment of these Notes
and related carrying amounts.(B)
    
    Represents the conversion of approximately 47% of the outstanding New Senior
Notes and approximately 75% of the outstanding Junior Notes into shares of common
stock in conjunction with our completed tender offer.(C)
    
    In conjunction with the completed tender offer reflects: (i) the issuance of
126,884 shares of common stock to the holders of the New Senior Notes; (ii) the
issuance of 7,007 share of common stock to the holders of the Junior Notes; (iii)
the issuance of 20,084 of shares of common stock to the holders of the New Senior
Notes and Junior Notes as a conversion premium; and (iv) the issuance of 70,942
shares to our principal stockholder on the partial exercise of the LJH Warrant.
After the closing of the tender offer, we had 256,558 shares outstanding.(D)
    
    Represents an inducement charge relating to the issuance of 20,084 shares as a conversion
premium.(E)
    
    Represents the conversion of approximately 53% of the outstanding New Senior
Notes and approximately 25% of the outstanding Junior Notes into shares of common
stock at their maturity.(F)
    
    Reflects: (i) the issuance of 145,705 shares to the holders of the
untendered New Senior Notes and Junior Notes upon the maturity of such Notes; and
(ii) the issuance of 62,445 shares to our principal stockholder upon the complete
exercise of the LJH Warrant. Upon the maturity of the New Senior Notes and Junior
Notes, and upon the complete exercise of the remaining portion of the LJH Warrant,
we will have 464,707 shares of common stock outstanding. 35




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##### 



Critical Accounting Policies and Estimates Financial Reporting Release No. 60 encourages all companies to include a discussion of critical
accounting policies or methods used in the preparation of the financial statements. Our
consolidated financial statements include a summary of the significant accounting policies and
methods used in the preparation of our consolidated financial statements. Use of Estimates Managements discussion and analysis of financial condition and results of operations is based upon
our consolidated financial statements, which have been prepared in accordance with accounting
principles generally accepted in the United States of America. The preparation of our financial
statements requires management to make estimates and judgments that affect the reported amounts of
assets, liabilities, revenues and expenses, and the related disclosure of contingent assets and
liabilities. On an ongoing basis, management evaluates these estimates, including those related to
estimated losses on disposal of discontinued operations, the provision to reduce inventory to the
lower of cost or fair value, the estimated profit or loss to be recognized as aircraft maintenance,
design and construction services are performed, the allowances for doubtful accounts and notes
receivable, the realizability of its investment in affiliates, the recovery of long lived assets
and goodwill, medical benefit accruals, the estimated fair values of facilities under capital
leases and allowances for litigation and environmental costs. Management bases their estimates on
historical experience and on various other assumptions that are believed to be reasonable under the
circumstances, the results of which form the basis for making judgments about the carrying value of
assets and liabilities that are not readily apparent from other sources. Actual results may differ
from these estimates under different assumptions and conditions. Revenue Recognition Revenues from MR&O services are recognized and unbilled receivables are recorded based upon the
percentage of completion method. Unbilled receivables are billed on the basis of contract terms
(generally upon completion of an aircraft) and deliveries. Revenues related to engine overhaul
services are recognized upon shipment of the overhauled engine. We regularly review our progress on
percentage-of-completion contracts and review the estimated costs of fulfilling contract
obligations. If we do not accurately estimate the scope of the work to be performed or do not
manage these contracts properly within the planned periods of time or satisfy our obligations under
the contracts, then future revenue and margins may be significantly and negatively affected, or
losses on existing contracts may need to be recognized. Any resulting reductions in revenues,
margins or contract losses could be material to our results of operations. Inventory Valuation Inventories, which consist primarily of new, overhauled, serviceable and repairable aircraft parts,
are stated at the lower of cost or market on primarily a specific identification basis and aircraft
parts usage and aging analysis. Though we believe that we have adequately provided for any such
declines in inventory value, any unanticipated change in technology or customer aircraft fleet for
which our inventory relates could significantly affect the value of our inventory and thereby
adversely affect gross margins and results of operations. Customer demand, general economic
conditions and industry market factors may also impact the value of our inventory. In instances
where bulk purchases of inventory items are made, cost is determined based upon an allocation by
management of the bulk purchase price to the individual components. Expenditures required for the
recertification of parts are capitalized as inventory and are expensed as the parts associated with
the recertification are sold. Accounts Receivable  Allowance for Doubtful Accounts Substantially all of our accounts receivable are due primarily from airlines, aircraft leasing
companies and air cargo carriers. During 2004 and 2003, there has been significant change in the
aviation industry, including the filing for bankruptcy protection under Chapter 11 of the United
States Bankruptcy Court by certain carriers. This in turn has affected service providers within the
aviation industry and has resulted in us experiencing higher credit losses. We continuously perform
credit evaluations of our customers, considering numerous inputs including the customers financial
position, past payment history, cash flows, historical loss experience and economic conditions.
While management believes that adequate allowances for doubtful accounts have been provided in the
consolidated financial statements, it is possible that we could experience additional unexpected
credit losses. 36




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##### 



Goodwill Valuation As of January 1, 2002, we adopted Statement of Financial Accounting Standards (SFAS) No. 142,
Goodwill and Other Intangible Assets. SFAS No. 142 represents a substantial change in the
accounting for goodwill. SFAS No. 142 requires that goodwill no longer be amortized, but that
goodwill be tested for impairment by comparing the reporting units carrying value to its fair
value as of January 1, 2002 and as of an annual assessment date. In accordance with SFAS No. 142, we have elected July 31st as our annual impairment
assessment date. We completed our initial impairment assessment as of January 1, 2002 and our
annual impairment assessment as of each July 31 thereafter, and concluded that no impairment charge
was required. Any impairment charges in the future, based on the evaluation requirements under SFAS
No. 142, could be material to the Companys results of operations. Long-Lived Assets Management reviews long-lived assets, which consists of property, leaseholds and equipment, for
impairment whenever events or changes in circumstances indicate that the carrying value of the
asset may not be recovered. Recoverability of long-lived assets to be held and used is evaluated by
a comparison of the carrying amount of the asset to future net undiscounted cash flows expected to
be generated by the asset group. If the carrying amount of an asset exceeds its estimated future
cash flows, an impairment charge is recognized for the excess of the carrying amount over the fair
value of the asset. Assets to be disposed of are reported at the lower of the carrying value or
fair value less cost to sell when we have committed to a disposal plan. In August 2001, the Financial Accounting Standards Board (FASB) issued Statement of Financial
Accounting Standards (SFAS) No. 144, Accounting for the Impairment or Disposal of Long-Lived
Assets. We adopted SFAS No. 144 as of January 1, 2002 with no material impact to our consolidated
financial statements. Recently Issued Accounting Standards In January 2003, the FASB issued Interpretation 46, Consolidation of Variable Interest Entities.
This Interpretation was subsequently revised in December 2003. This Interpretation clarifies the
application of Accounting Research Bulletin No. 51, Consolidated Financial Statements, to certain
entities in which equity investors do not have the characteristics of a controlling financial
interest or do not have sufficient equity at risk for the entity to finance its activities without
additional subordinated financial support. An enterprise shall consolidate a variable interest
entity, as defined, if that enterprise has a variable interest that will absorb a majority of the
entitys expected losses, receive a majority of the entitys expected residual returns, or both.
Based on the revision performed in December 2003, this Interpretation became effective for us
beginning with the first quarter of 2004. We have adopted this Interpretation with no material
impact on our consolidated financial statements. In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payment, which is a
revision of FASB Statement 123, Accounting for Stock-Based Compensation. The Statement focuses
primarily on accounting for transactions in which an entity obtains employee services in
share-based payment transactions. SFAS No. 123 (Revised 2004) requires a public entity to measure
the cost of employee services received in exchange for an award of equity instruments based on the
grant-date fair value of the award (with limited exceptions). That cost will be recognized over the
period during which an employee is required to provide service in exchange for the award. This
statement is effective as of the beginning of the first interim or annual reporting period that
begins after June 15, 2005 and will be adopted by us during the third quarter of 2005 (ending
September 30, 2005). We have not completed our assessment of the impact, if any, that this
Statement will have on our results of operations. In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43,
Chapter 4, which clarifies the types of costs that should be expensed rather than capitalized as
inventory. This statement also clarifies the circumstances under which fixed overhead costs
associated with operating facilities involved in inventory processing should be capitalized. The
provisions of SFAS No. 151 are effective for fiscal years beginning after June 15, 2005 and will be
adopted by us on January 1, 2006. We have not completed our assessment of the impact, if any, that
this Statement will have on our financial position or results of operations. 37




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##### 



ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISKS. We are exposed to market risk for changes in interest rates. We have no exposure to foreign
currency exchange rates or to commodity price risk. We do not hold or issue any financial
instruments for trading or other speculative purposes. Our obligations under our CIT Group Revolving Credit Facility and our $8,000 Hilco Term Loan bear
interest at floating rates and therefore, we are impacted by changes in prevailing interest rates.
However, our $14,412 term loan from our principal stockholder, and our New Senior Notes, Old Senior
Notes, and Junior Notes all bear fixed interest rates and therefore we are not subject to the risk
of interest rate fluctuations. A 10% change in market interest rates that affect our financial
instruments would impact earnings during 2004 by approximately $173 before taxes and would change
the fair value of our financial instruments by approximately $5,761. The table below provides information about our market sensitive financial instruments and
constitutes a forward-looking statement. Our major market risk exposure is changing interest
rates in the United States and fluctuations in the London Interbank Offered Rate. Our policy is to
manage interest rates through use of a combination of fixed and floating rate debt. The table below
assumes the December 31, 2004 interest rates remain constant. Fair ValueDecember 31,2005
    
    
    2006
    
    
    2007
    
    
    2008
    
    
    2009
    
    
    Thereafter
    
    
    Total
    
    
    2004Long term debt:Fixed rate debt
    
    
    
    
    
    $
    115,800
    
    
    $
    3,514
    
    
    $
    30,659
    
    
    
    
    
    
    
    
    
    
    $
    149,973
    
    
    $
    155,734Average
interest rate
    
    
    
    
    
    
    8.00
    %
    
    
    8.00
    %
    
    
    12.77
    %Variable rate
debt
    
    $
    12,856
    
    
    $
    1,164
    
    
    $
    11,781
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    $
    25,801
    
    
    $
    25,801Average
interest rates
    
    
    5.06
    %
    
    
    5.94
    %
    
    
    8.56
    %
 ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA. The financial information required by Item 8 is included elsewhere in this report (see Part IV,
Item 15). ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE. For all periods included within this filing on Form 10-K, there were no disagreements with our
accountants on accounting principles or practices, financial statement disclosure or auditing scope
or procedures which, if not resolved to our accountants satisfaction, would have caused them to
make reference to such matters in their audit report on our consolidated financial statements. 38




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##### 



ITEM 9A. CONTROLS AND PROCEDURES  (a)
    Our Chief Executive Officer (who is also our acting Chief Financial
Officer) evaluated our disclosure controls and procedures (as defined
in Rules 13a-15(e) and 15d-15(e) promulgated under the Securities
Exchange Act of 1934, as amended (the Exchange Act)). Based on that
evaluation, this officer has concluded that as of December 31, 2004
our disclosure controls and procedures were effective in timely
alerting him to material information relating to our company
(including our consolidated subsidiaries) required to be included in
our reports filed or submitted by us under the Exchange Act.As of December 31, 2004, the Company has carried out an evaluation,
under the supervision and with the participation of the Companys
management, including the Companys principal executive officer (who
is also our acting Principal Financial Officer), of the effectiveness
of the design and operation of the Companys disclosure controls and
procedures. Based on such evaluation, the Company principal executive
officer concluded that the Companys disclosure controls and
procedures are effective.(b)
    There have been no significant changes in the Companys internal
controls or in other factors that could significantly affect the
internal controls subsequent to the date of their evaluation in
connection with the preparation of this annual report on Form 10-K. 39




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##### 



PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT. Board of Directors Our certificate of incorporation and bylaws presently provide for a board of directors divided into
three classes, as equal in size as possible, with staggered terms of three years. At the date of
this report, the current members of the board and the expiration of their terms as directors are as
follows: Name
    
    Age
    
    Position
    
    Term ExpiresRoy T. Rimmer, Jr.
    
    
    64
    
    
    Chairman of the Board and
Chief Executive Officer
    
    
    2006Steven L. Gerard
    
    
    59
    
    
    Director
    
    
    2005Jack J. Hersch
    
    
    46
    
    
    Director
    
    
    2006Philip B. Schwartz
    
    
    51
    
    
    Director and Corporate Secretary
    
    
    2005James H. Tate
    
    
    57
    
    
    Director
    
    
    2005Leonard Singer
    
    
    57
    
    
    Director
    
    
    2005Clyde Kizer
    
    
    65
    
    
    Director
    
    
    2005
 Business Experience Roy T. Rimmer, Jr. has been our Chairman and Chief Executive Officer since June 2001 and has been a
director since January 2000. Prior to becoming our Chairman and Chief Executive Officer, for more
than the last five years Mr. Rimmer was a private investor and the operator of a private company in
the business of transporting crude oil and natural gas. Mr. Rimmer serves on our board as a
representative of Lacy J. Harber, our principal stockholder. Steven L. Gerard has been the Chairman and Chief Executive Officer of Century Business Services
Inc. (CBIZ), a diversified services company providing professional outsourced business services,
since October 2002. Prior thereto, from October 2000, Mr. Gerard was CEO and a director of CBIZ.
Before joining CBIZ, from 1997 to October 2000 Mr. Gerard was the Chairman and Chief Executive
Officer of Great Point Capital, Inc., a provider of operational and advisory services, and from
1991 to 1997 Mr. Gerard was Chairman and Chief Executive Officer of Triangle Wire and Cable, Inc.
and its successor, Ocean View Capital, Inc., a manufacturer of insulated wire and cable. Mr.
Gerards prior experience includes 16 years in various senior corporate finance and banking
positions with Citibank, N.A. and seven years with the American Stock Exchange. Mr. Gerard has
been a director since September 2000 and also serves on the boards of directors of Fairchild
Corporation, Lennar Corporation and Joy Global, Inc. Jack J. Hersch is currently associated with Canyon Capital Advisors, a hedge fund. He has been
associated with Canyon since July 2003. Prior to that, he was a partner at Cypress Management, LP,
a hedge fund. Prior to joining Cypress, from 1996 to 2000 Mr. Hersch was a partner of Scoggin
Capital Management, LP, and from 1994 to 1996 Mr. Hersch was a Senior Vice President of Donaldson,
Lufkin & Jenrette. Over the last few years, Mr. Hersch has been actively involved in investing in
the securities of several aviation and aviation services businesses, including TIMCO Aviation
Services. Mr. Hersch joined our board on February 28, 2002 and serves on our board as a
representative of the holders of our 8% senior subordinated convertible PIK notes due 2006. Philip B. Schwartz is an attorney with the law firm of Akerman Senterfitt. Mr. Schwartz is a
member of The Florida Bar and the American Bar Association and a former Chair of the Business Law
Section of The Florida Bar. Akerman Senterfitt performs legal services for TIMCO Aviation
Services. Mr. Schwartz has been a director since June 1998 and Corporate Secretary since March
1999. James H. Tate is a Financial Project Leader for Thermadyne Holdings Corporation, a global
manufacturer of cutting and welding products headquartered in St. Louis, Missouri. Prior thereto,
between 1993 and December 2004, Mr. Tate was the Chief Financial Officer of Thermadyne. Prior to
joining Thermadyne in 1993, Mr. Tate was with Ernst & Young for 18 years, most recently as an Audit
Partner in their Dallas office. Mr. Tate also serves on the board of directors of Joy Global, Inc. 40




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##### 



Clyde Kizer is retired following numerous years of work in the aviation industry. Most recently,
Mr. Kizer was President of Airbus Service Company (later Airbus North America-Customer Services),
and served in this position for over 12 years before retiring in April 2004. Prior to joining
Airbus, Mr. Kizer was Senior Vice-President Operations for Midway Airlines and before joining
Midway Airlines, Mr. Kizer was Vice President, Engineering and Maintenance at Air Transport
Association (ATA). From 1974 to 1998 Mr. Kizer held various management positions with United
Airlines, most recently as Vice President Engineering. Prior to joining United Airlines, Mr. Kizer
spent more then 10 years as a Naval Aviator. Leonard Singer established Choir Capital Ltd. in April 1996 which has a focus of arranging and
advising clients on corporate and asset-based financing transactions. Prior to establishing Choir
Capital Ltd., Mr. Singer spent over 20 years consulting on corporate and asset based finance
transactions including extensive overseas and cross border transactions, primarily as a Managing
Director of Citigroup. From 1993-1996, Mr. Singer was head of the Global Aviation Division for
Citigroup. Prior to managing Citigroups aviation business, from 1986 to 1993, Mr. Singer worked
for Citigroups corporate customer base activities in Japan and its Corporate Finance and some of
its Capital Markets operation in Tokyo. Prior to his Tokyo assignment, Mr. Singer was a Region
Head for Citigroups Highly Leveraged Transactions corporate merger and acquisition business from
1979 to 1985. Compensation of Directors Each director who is not our employee receives an annual retainer fee at the rate of $25 per year
for serving in such capacity, and meeting fees of $2 for each regular meeting and $1 for each
special meeting of the board and committees. Directors also receive quarterly option grants to
purchase 6.3 shares of common stock. Executive Officers The following list reflects our executive officers, as of the date of this Form 10-K, the capacity
in which they serve us, and when they assumed office: Name
    
    Age
    
    Position
    
    Executive Officer SinceRoy T. Rimmer, Jr.
    
    
    64
    
    
    Chairman and Chief Executive Officer
    
    June 2001Gil West
    
    
    44
    
    
    President and Chief Operating Officer
    
    September 2001Jack M. Arehart
    
    
    50
    
    
    Senior Vice President of Business Development
    
    February 2002Don Mitacek
    
    
    42
    
    
    Senior Vice President of Operations
    
    January 2004Rick Salanitri
    
    
    42
    
    
    Senior Vice President of Engineering and Interiors
    
    April 2004Fritz Baumgartner
    
    
    43
    
    
    Vice President, Controller and Chief Accounting Officer
    
    November 2004Kevin Carter
    
    
    32
    
    
    Vice President Planning, Analysis and Treasurer
    
    November 2004
 Business Experience The business experience of Roy T. Rimmer, Jr. is included above under Business Experience of the
Board of Directors. Gil West is our President and Chief Operating Officer. Mr. West joined us in September 2001 as our
Executive Vice President and Chief Operating Officer, and in January 2002 Mr. West was appointed to
serve as our President. Prior to joining us, Mr. West served as an executive at Northwest Airlines
since 1996. In his most recent position as Northwests Vice President of Engine and Component
Technical Operations, Mr. West managed over 2,000 Northwest maintenance employees in Northwests
Minneapolis and Atlanta maintenance facilities, as well as managing outside vendor maintenance
operations. Prior to joining Northwest, Mr. West served in various managerial positions with
United Air Lines, Rohr Industries, Sundstrand Corporation and Boeing Commercial Aircraft. Jack M. Arehart joined us in February 2002 as our Senior Vice President of Business Development,
responsible for all of our sales, marketing and new business development efforts. Prior to joining
us, Mr. Arehart spent 14 years with The Nordam Group, a large aviation manufacturing and MR&O
services company, where, since 1996, Mr. Arehart held the position of Vice President, Program
Development. 41




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##### 



Don Mitacek is our Senior Vice President of Operations. Mr. Mitacek joined us in September 2001 as
our Vice President and General Manager of our Greensboro, North Carolina facility and in January
2004 Mr. Mitacek was appointed as our Senior Vice President of Airframe Maintenance Operations.
Prior to joining us, Mr. Mitacek served in various positions with Northwest Airlines, including
most recently Managing Director of Engine and Component Maintenance at Northwest Airlines in
Minneapolis, directing a workforce of 1,100 maintenance technicians. Prior to joining Northwest
Airlines, from 1986 to 1997, Mr. Mitacek was employed in various positions by United Airlines. Rick Salanitri is our Senior Vice President of Engineering and Interior Manufacturing. Mr.
Salanitri joined us in July 1994 as our Vice President and General Manager of our Engineering
Services Group and in April 2004 Mr. Salanitri was appointed as our Senior Vice President of
Engineering and Interior Manufacturing. Prior to joining us, Mr. Salanitri managed the engineering
on several major aircraft structural and interior projects at the former Page Avjet. Prior to
joining Page Avjet, Mr. Salanitri served as a structures engineer at US Airways and the Naval
Aviation Depot. Fritz Baumgartner joined us in February 2002 and is our Vice President, Controller and Chief
Accounting Officer. Mr. Baumgartner was previously the Chief Financial Officer and Vice President,
Finance of Vitafoam, Inc., a manufacturer of cellular polymers and non-woven fiber products. Prior
to joining Vitafoam, from 1990 to 1999, Mr. Baumgartner held various management positions including
Controller, Treasurer & Director of Reporting, MIS Director and Vice President of Sales Operations
with two Clayton, Dubilier & Rice holdings (Remington Arms, Inc. and Pilliod Furniture, Inc.).
From 1983 to 1990 Mr. Baumgartner was with Ernst & Young LLP, most recently as an audit manager. Kevin Carter joined us in March 2002 and in May 2004 was appointed as our Vice President Treasurer
and Vice President of Planning and Analysis. Prior to joining us, Mr. Carter was an associate with
Geneva Merchant Banking Partners, a North Carolina based investment banking firm. Prior to joining
Geneva, Mr. Carter was the Assistant Treasurer and Senior Manager of Financial Planning and
Analysis for Kayser-Roth Hosiery, a North Carolina based textile manufacturer. Family Relationships There are no family relationships between or among any of the directors and/or executive officers. Section 16(A) Beneficial Ownership Reporting Compliance Based solely upon a review of Forms 3 and 4 and amendments thereto furnished to us pursuant to Rule
16a-3(e) under the Securities Exchange Act of 1934, as amended, during our fiscal year ended
December 31, 2004, and any Form 5 and amendments thereto furnished to us with respect to our most
recent fiscal year, and any written representations referred to in subparagraph (b) (2) (i) of Item
405 of Regulation S-K, except as set forth below, to our knowledge, no person who at any time
during the fiscal year ended December 31, 2004 was our director, officer or, to our knowledge, a
beneficial owner of more than 10% of any class of our equity securities registered pursuant to
Section 12 of the Exchange Act failed to file on a timely basis, as disclosed in Forms 3, 4 and 5,
reports required by Section 16 (a) of the Exchange Act during the fiscal year ended December 31,
2004 with the following exception: each filing required by each director and executive officer
relating to 2004 was filed late. 42




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##### 



ITEM 11. EXECUTIVE COMPENSATION. The following Summary Compensation Table sets forth information about the compensation paid or
accrued during 2004, 2003 and 2002 to our Chief Executive Officer and to each of our four other
most highly compensated executive officers whose 2004 aggregate direct compensation exceeded $100: Annual Compensation
    
    
    Long Term CompensationAwards
    
    

PayoutsName and
    
    Fiscal Year
    
    
    
    
    
    
    
    
    
    
    Other Annual
    
    
    Restricted Stock
    
    
    Securities Underlying
    
    
    LTIPPrincipal Position
    
    Ending
    
    
    Salary
    
    
    Bonus
    
    
    Compensation
    
    
    Awards
    
    
    Options/SARs
    
    
    Payouts
    
    
    OtherRoy T. Rimmer, Jr. (1)
    
    
    2004
    
    
    
    428
    
    
    
    238
    (2)
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    Chairman and CEO
    
    
    2003
    
    
    
    490
    
    
    
    106
    (2)
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    2002
    
    
    
    441
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    800
    (3)
    
    
    
    
    
    
    Gil West (4)
    
    
    2004
    
    
    
    327
    
    
    
    275
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    President and COO
    
    
    2003
    
    
    
    304
    
    
    
    75
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    2002
    
    
    
    335
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    600
    
    
    
    
    
    
    
    Jack M. Arehart (5)
    
    
    2004
    
    
    
    304
    
    
    
    213
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    Sr. VP of Business
    
    
    2003
    
    
    
    300
    
    
    
    75
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    Development
    
    
    2002
    
    
    
    302
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    500
    
    
    
    
    
    
    
    Don Mitacek (6)
    
    
    2004
    
    
    
    224
    
    
    
    98
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    Sr. VP of Operations
    
    
    2003
    
    
    
    205
    
    
    
    52
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    2002
    
    
    
    175
    
    
    
    30
    
    
    
    
    
    
    
    
    
    
    
    200
    
    
    
    
    
    
    
    Rick Salanitri (7)
    
    
    2004
    
    
    
    205
    
    
    
    86
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    Sr. VP of Engineering
    
    
    2003
    
    
    
    150
    
    
    
    30
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    and Interiors
    
    
    2002
    
    
    
    98
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    100
    
    
    
    
    
    
    
    
   (1)
    
    Mr. Rimmer became our Chairman and Chief Executive Officer in June 2001. Mr. Rimmer has
an employment agreement with us that expires in December 2007. See Employment Agreements
below.(2)
    
    Bonus was paid to Mr. Rimmer in April 2004 for 2003 services and will be paid in April
2005 for 2004 services.(3)
    
    Mr. Rimmer received this option grant pursuant to his employment agreement.(4)
    
    Mr. West joined us in August 2001. Mr. West has an employment agreement with us that
expires in December 2007. See Employment Agreements below. Mr. West was paid a bonus in
April 2004 for 2003 services and will be paid a bonus in April 2005 for 2004 services.
Also includes a retention bonus paid in conjunction with Mr. West agreeing to an extension
on his employment agreement in June 2004. Additionally, Mr. West received an option grant
under his original employment agreement that, pursuant to his agreement, was issued at the
completion of our 2002 restructuring.(5)
    
    Mr. Arehart joined us in February 2002. Mr. Arehart has an employment agreement with
us that expires in December 2007. See Employment Agreements below. Pursuant thereto,
Mr. Arehart received an option grant under his employment agreement that was issued at the
completion of our 2002 restructuring. Additionally, Mr. Arehart received a bonus in April
2004 for 2003 services and will receive a bonus in April 2005
for 2004 services, and
Mr. Arehart received a retention bonus in conjunction with his agreement to extend his employment
agreement in November 2004.(6)
    
    Mr. Mitacek joined us in 2001 and became an executive officer in 2004. Mr. Mitacek has
an employment agreement with us that expires in December 2006. See Employment Agreements
below. Mr. Mitacek was paid a retention bonus in conjunction with his employment
agreement. Additionally, Mr. Mitacek received a bonus in April 2004 and will receive a
bonus in April 2005 for 2003 and 2004 services, respectively.(7)
    
    Mr. Salanitri joined us in 1994 and became an executive officer in 2004. Mr. Salanitri
has an employment agreement with us that expires in March 2007. See Employment
Agreements below. Mr. Salanitri was paid a retention bonus in conjunction with his
employment agreement. Additionally, Mr. Salanitri was paid a bonus in April 2004 and will
receive a bonus in April 2005 for 2003 and 2004 services, respectively. Option Grants During Last Fiscal Year No options were granted during the fiscal year ended December 31, 2004 to the persons named on the
Summary Compensation Table. 43




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##### 



Aggregate Option Exercises During Fiscal 2004 and Fiscal Year End Option Values The following table sets forth information concerning the exercise of stock options to purchase
common stock during the 2004 fiscal year and the value of unexercised stock options to purchase
common stock at the end of the 2004 fiscal year for the current employees named in the Summary
Compensation Table. Number of Shares
    
    
    Value of UnexercisedNumber of
    
    Value
    
    Underlying Unexercised
    
    
    In-The-Money OptionsShares
    
    Realized
    
    Options at Year-End
    
    
    At Fiscal Year-End ($)Name
    
    Acquired on Exercise
    
    ($)
    
    Vested/Unvested
    
    
    Exercisable/Unexercisable*Roy T. Rimmer, Jr.
    
    
    
    
    
    
    800 /
    
    
    
    0
    
    
    0 / 0Gil West
    
    
    
    
    
    
    600 /
    
    
    
    0
    
    
    0 / 0Jack M. Arehart
    
    
    
    
    
    
    500 /
    
    
    
    0
    
    
    0 / 0Don Mitacek
    
    
    
    
    
    
    300 /
    
    
    
    0
    
    
    0 / 0Rick Salanitri
    
    
    
    
    
    
    100 /
    
    
    
    0
    
    
    0 / 0
   *
    
    Computed based upon the difference between the closing price of common stock at December 31, 2004
and the exercise price. All options were out-of-the-money on December 31, 2004, and no value has
been assigned to options that are out-of-the-money. Employment Agreements We have employment agreements with all of our executive officers and with several of our other
senior executives. Each provides for the payment of a base salary
(Rimmer - $475; West - $350;
Arehart - $325; Mitacek - $225; Salanitri - $225) plus bonus compensation (a percentage of their
base compensation) based on performance. Each employment agreement also contains a change of
control severance arrangement if the employee is not retained in our employment after a change of
control. Stock Option Plans Effective November 13, 2003, the board of directors adopted a new stock option plan (the 2003
stock incentive plan). The 2003 stock incentive plan was approved by our stockholders on January
13, 2004. With the approval of the 2003 stock incentive plan, no new options were granted under
our 2001 stock option plan, our 1996 stock option plan or our 1996 director stock option plan. Any
shares of common stock reserved for issuance upon the exercise of options that were not issued
under such plans were cancelled, however, the terms of any option issued under the 2001 stock
option plan, the 1996 stock option plan and the 1996 director stock option plan will continue to be
governed by such plans and by the option agreements currently in effect for such options. Pursuant to the 2003 stock incentive plan, an aggregate amount of 5,800 shares of our common stock
are reserved for issuance under the plan (including 800 shares reserved for issuance of options
granted to our Chief Executive Officer). Grants of stock options, stock appreciation rights,
performance shares, performance units, restricted stock and restricted stock units, or any
combination of the foregoing, may be made under the 2003 plan. The maximum number of securities
that can be allocated to any one person in any fiscal year is 800. The compensation committee administers our 2003 stock incentive plan. The compensation committee
determines which persons will receive grants of awards and the type of award to be granted to such
persons. The compensation committee also interprets the provisions of the 2003 stock incentive plan
and makes all other determinations that it deems necessary or advisable for the administration of
the 2003 stock incentive plan. As of December 31, 2004, options to purchase 1,385 shares had been granted under the 2003 stock
incentive plan (1,028 of which are currently vested). Additionally, the options to purchase 800
shares granted to our Chief Executive Officer in March 2002, pursuant to his employment agreement
and previously issued outside of any plan, are deemed subject to the terms of the 2003 stock
incentive plan and are included within the amounts above. Further, options to purchase 2,567
shares remain outstanding under previous option plans and agreements. 44




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##### 



Compensation Committee Interlocks and Insider Participation During fiscal 2004, no members of our compensation committee is or was a current or former
employee. Except as set forth in Item 13. Certain Relationships and Related Transactions, during
the last fiscal year there were no material transactions between the Company and any of the members
of the Compensation Committee. ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT. At the date of this Form 10-K, we had 256,558 shares of our common stock outstanding. The
following table sets forth certain information regarding the shares of common stock owned of record
or beneficially by (i) each person who owns beneficially more then 5% of our outstanding common
stock; (ii) each of our directors and current executive officers; and (iii) all directors and
executive officers as a group. Shares Beneficially Owned (1)Name
    
    Number (in 000s)
    
    
    PercentageLacy J. Harber (2)
    
    
    148,248
    
    
    
    57.4
    %Roy T. Rimmer, Jr. (3)
    
    
    149,260
    
    
    
    57.6
    %Loeb
Interests (4)
    
    
    40,430
    
    
    
    15.8
    %Steven L.
Gerard (5)
    
    
    83
    
    
    
    *Jack Hersch
(6)
    
    
    85
    
    
    
    *Philip B.
Schwartz (7)
    
    
    102
    
    
    
    *Clyde Kizer
(5)
    
    
    19
    
    
    
    *Leonard
Singer (5)
    
    
    13
    
    
    
    *James H.
Tate (5)
    
    
    13
    
    
    
    *Gil West (8)
    
    
    600
    
    
    
    *Jack Arehart
(9)
    
    
    500
    
    
    
    *Don Mitacek
(10)
    
    
    300
    
    
    
    *Rick
Salanitri (11)
    
    
    100
    
    
    
    *All directors and executive officers as a group -
14 persons (12)
    
    
    151,202
    
    
    
    57.9
    %
     (1)
    
    Unless otherwise indicated, each person named in the table has the sole voting and
investment power with respect to
the shares beneficially owned. Further, unless otherwise noted, the address for each person
named in this table is c/o TIMCO Aviation Services, Inc.(2)
    
    LJH Corporation, which is wholly-owned by Mr. Harber, currently owns 146,293 shares of
our outstanding common stock, constituting 57.0% of our currently outstanding common stock.
LJH has granted a proxy with respect to the voting of these shares to Roy T. Rimmer, Jr.,
and as a result Mr. Rimmer is also deemed to beneficially own these shares for U.S.
securities law purposes. Also includes warrants to purchase: (i) 3 shares at an exercise
price of $36.25 per share, (ii) 25 shares at an exercise price of $40.00 per share, (iii) 5
shares at an exercise price of $17.50 per share, (iv) 33 shares at an exercise price of
$14.00 per share, (v) 1,139 shares at an exercise price of $5.16 per share, and (vi) 750
shares at an exercise price of $1.05. This excludes the LJH warrant, which grants LJH the
right to acquire an additional 62,445 shares at such time as the untendered New Senior and
Junior Notes convert into common stock. See Note 13 to Notes of the Consolidated Financial
Statements and Liquidity and Capital Resources  Offering and Consent Solicitation for
particulars of our recently completed tender offer. Mr. Harber has advised us that he may
sell up to 1,200 shares over the next year in connection with certain personal tax planning.(3)
    
    Mr. Rimmer shares the power to vote the securities owned by LJH Corporation (by virtue of a
proxy) and has certain rights to participate in the proceeds of certain sales of LJHs shares. Also includes 106
shares owned by an entity controlled by Mr. Rimmer and vested warrants and options to purchase
an aggregate of 906 shares (800 shares at an exercise price of $1.02 per share, 81 at exercise
prices ranging from $0.15 per share to $1.83 per share, 13 shares at an exercise price of
$5.16 per share and 12 shares at exercise prices ranging from $17.00 per share to $153.13 per
share).(4)
    
    As reported in the Schedule 13d, as amended, filed
by Loeb Partners Corp., Loeb Arbitrage Fund and Loeb Offshore Fund
(collectively, the Loeb Interests) on March 29,
2005. The address for the Loeb Interests, as reported in their
Schedule 13d, is 61 Broadway, N.Y., N.Y. 10006.(5)
    
    Consists of vested options to purchase shares of common stock.(6)
    
    Mr. Hersch owns 4 shares individually and holds warrants to purchase an additional 81
shares at an exercise price ranging from $0.15 per share to $1.83 per share. 45




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##### 



(7)
    
    Mr. Schwartz owns 12 shares and holds options and warrants to purchase an additional 90
shares (81 shares at exercise prices ranging from $0.15 to $1.83 and the balance at exercise prices ranging from
$5.16 per share to $395 per share).(8)
    
    Vested options to purchase 600 shares at an exercise price of $.8325 per share.(9)
    
    Vested options to purchase 500 shares at an exercise price of $.8325 per share.(10)
    
    Vested options to purchase 300 shares at an exercise price of $.8325 per share.(11)
    
    Vested options to purchase 100 shares at an exercise price of $.8325 per share.(12)
    
    Includes vested options to purchase an aggregate of 4,785 shares. Equity Compensation Plans The following table summarizes information, as of December 31, 2004, relating to our equity
compensation plans pursuant to which grants of options, restricted stock, restricted stock units or
other rights to acquire shares may be granted from time to time. Number of securitiesremaining availableNumber of securities
    
    
    
    
    
    
    
    
    for future issuanceto be issued upon
    
    
    
    Weighted-average
    
    
    
    under equityexercise of
    
    
    
    exercise price of
    
    
    
    compensation plansoutstanding options,
    
    
    
    outstanding options,
    
    
    
    (excluding securitieswarrants and rights
    
    
    
    warrants and rights
    
    
    
    reflected in column (a))Plan category
    
    
    (a)
    
    
    
    (b)
    
    
    
    (c)Equity compensation
plans approved by
security holders
    
    
    
    3,952
    
    
    
    $
    11.75
    
    
    
    
    4,415Equity compensation
plans not approved
by security holders
    
    
    
    
    
    
    
    
    
    
    
    
    
    Total
    
    
    
    3,952
    
    
    
    $
    11.75
    
    
    
    
    4,415
 46




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##### 



ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS. On April 8, 2004, we refinanced (effective March 31, 2004) all of our previously outstanding debt
(principal plus accrued and unpaid interest) due to our principal stockholder with a new $14,412
term loan due on January 31, 2008 (the LJH Term Loan). The LJH Term Loan combines a $5,000 loan
from our principal stockholder (that, in turn, replaced a term loan to us from Bank of America that
was credit supported by our principal stockholder), a $6,050 term loan made to us in May 2003, a
$1,300 term loan relating to our acquisition of Brice Manufacturing Company in October 2002, $900
relating to inventory purchases, and PIK interest previously paid on certain of these obligations.
The LJH Term Loan bears interest at 18% per annum, 6% of which is payable in cash and the balance
of which will be PIK. In connection with the $6,050 term loan, we issued a warrant (the LJH Warrant) to our principal
stockholder to purchase, for nominal consideration, 30% of our outstanding common stock (on a fully
diluted basis) on or before January 31, 2007. In our recently completed tender offer, our
principal stockholder exercised the LJH Warrant in part with respect to the then outstanding shares
(excluding the premium shares issued to the holders of our New Senior Notes and Junior Notes who
tendered in the offer). As a result of the partial exercise of the LJH Warrant, at the closing of
the tender offer we issued 70,942 shares of our common stock to our principal stockholder. We also
amended the LJH Warrant to provide that LJH has the right to acquire
an additional 62,445 shares of
our common stock for $.001 per share on or before January 31, 2007 in the event that the untendered
New Senior Notes and Junior Notes are converted into common stock, which will automatically occur
at the maturity of those instruments. See Note 13 to Notes to the Consolidated Financial
Statements and Liquidity and Capital Resources  Offering and Consent Solicitation for
particulars. As such, our principal stockholder will receive, upon the full exercise of the LJH
Warrant, the same number of shares of our common stock that he would have otherwise received
had our New Senior Notes and Junior Notes automatically converted into common stock at their
maturity and had he exercised the LJH Warrant immediately thereafter. An entity controlled by our principal stockholder purchases aircraft for resale and lease, and we
provide aircraft maintenance service work to that entity. Services provided to that entity are
charged at not less then the rates that would be charged for such services to an unaffiliated third
party. During 2004 and 2003, the billings related to the services that were provided to such
entity were approximately $2,884 and $588, respectively. The Company did not provide these
services during 2002. In addition, during 2003 we utilized an aircraft owned by our principal
stockholder. All usage fees were no greater then would be charged by an unaffiliated third party.
Expenses associated with this usage were $33 in 2003. We did not use this aircraft during 2004 or
2002. At December 31, 2004, we had a net receivable from this entity of $1,644, of which $1,162
has been received subsequent to year-end. During December 2002, an entity controlled by our principal stockholder acquired the operating
assets of Aviation Management Systems, Inc. (AMS) located in Phoenix, Arizona. Prior to its
bankruptcy, AMS operated an airframe heavy maintenance operation at the Goodyear Airport outside of
Phoenix. Additionally, this entity assumed a lease with the City of Phoenix for the facilities
previously leased to AMS at the Goodyear Airport. During April 2003, we entered into an operating
sublease agreement with our principal stockholder to operate the business in the facilities that
were previously leased to AMS. The term of the sublease is for three years with rental payments of
$432 annually. Under the sublease agreement, we are also responsible for insurance, taxes and
charges levied by the City of Phoenix under the new lease. In addition, we agreed to increase the
amount of the debt due to our principal stockholder by $900 (included in the refinanced term loan
amount described above) reflecting the purchase from our principal stockholder of the aircraft
parts inventory located at the Goodyear facility (which inventory was acquired by our principal
stockholder in the AMS bankruptcy proceedings). Further, in April 2004, we entered into a lease
with our principal stockholder with respect to certain equipment and tooling used at the Goodyear
facility. The lease, which has been recorded as a capital lease, is for a two-year term and
requires monthly payments of $74. Both the inventory sale and the equipment lease are believed to
be on terms not less favorable to us than could be obtained from an unaffiliated third party. During October 2002, we sold the real estate and fixtures located at our Aircraft Interior Design,
Inc. (AID) operation in Dallas, Texas, to our principal stockholder. The gross sale price for these
assets was approximately $2,400, which was the estimated fair market value, based on a third party
appraisal, on the sale date. Simultaneous with this sale, we entered into a lease agreement with
our principal stockholder for substantially all of these assets. The term of this lease is ten
years. Annual rental payments are approximately $300 per year. Additionally, we are responsible
for, among other things, taxes, insurance and utilities. During 2004, 2003, and 2002, we leased certain real property from entities controlled by one of our
former directors and executive officers. These facilities were previously utilized as the
headquarters of two of our MR&O operations. We have subsequently moved out of these facilities and
currently are liable on only one of the facility lease agreements. We have in turn subleased this
facility to a third party. Prior to fiscal 2003, this sublease arrangement was for only a portion
of our lease term. During 2003, however, this sublease arrangement was extended through the full
original lease term. The reversal of this accrual is reflected as a
reduction to operating expenses for the year ended 47




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##### 



December 31, 2003. Additionally, during 2002, we utilized
aircraft owned by an entity controlled by this former director and executive officer. Payments for
all of these items were approximately $274, $350, and $300 in 2004, 2003, and 2002, respectively. During 2003 and 2002, we utilized an aircraft owned by our Chief Executive Officer. All usage fees
were no greater than would be charged by unaffiliated third parties and our fees for services on
this aircraft were at our normal hourly rates. Expense associated with this use were $51 in 2003
and $272, net of services provided on the aircraft totaling $39, in 2002. This aircraft was sold
by our Chief Executive Officer during 2003. Mr. Schwartz is a stockholder in Akerman, Senterfitt & Eidson, P.A., which has in the past and
continues to perform significant legal services for us. The fees paid by us to Akerman, Senterfitt
& Eidson, P.A. for legal services rendered are no greater than those that would be charged to us by
an unrelated third party law firm. We were billed $646, $437 and $1,496 for services rendered by
Akerman Senterfitt in 2004, 2003 and 2002, respectively. We believe that the terms of the above-described related party transactions were no less favorable
than could be obtained from unaffiliated third parties. ITEM 14. PRINCIPAL ACCOUNTING FEES AND PROCEDURES. The following table represents fees for professional audit services rendered by KPMG LLP for the
audit of our annual financial statements for 2004 and 2003, and fees billed for other services
rendered by KPMG LLP. 2004
    
    
    2003Audit fees
    
    $
    380
    
    
    $
    457Audit related fees
    
    
    6
    
    
    
    Audit and audit related fees
    
    
    386
    
    
    
    457Tax fees
    
    
    
    
    
    
    9All other fees
    
    
    
    
    
    
    Total fees
    
    $
    386
    
    
    $
    466
 All of the services described above for fiscal years 2004 and 2003 were approved by our Audit
Committee pursuant to its policies and procedures. 48




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##### 



PART IV ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K. (A) DOCUMENTS FILED AS PART OF THIS REPORT. The consolidated balance sheets as of December 31,
2004 and December 31, 2003 and the related consolidated statements of operations and stockholders
equity and cash flows for each of the three years in the period ended December 31, 2004 are filed
as part of this report: PAGE(1) Financial StatementsReport of Independent Registered Public Accounting Firm
    
    F-2Consolidated Balance Sheets at December 31, 2004 and 2003
    
    F-3Consolidated Statements of Operations for each of the three years in the period ended December 31, 2004
    
    F-4Consolidated Statements of Stockholders Deficit and Comprehensive Income (Loss) for each of the three
years in the period ended December 31, 2004
    
    F-5Consolidated Statements of Cash Flows for each of the three years in the period ended December 31, 2004
    
    F-6Notes to Consolidated Financial Statements
    
    F-8(2) Consolidated Financial Statement SchedulesSchedule II  Valuation and Qualifying Accounts for the three years ended December 31, 2004
    
    F-33
 (3)
    
    Exhibits3.1
    
    Certificate of Incorporation of Aviation Sales and amendment thereto (2)3.2
    
    Second Amendment to Certificate of Incorporation (4)3.3
    
    Third Amendment to Certificate of Incorporation (25)3.4
    
    Bylaws (2)4.1
    
    Indenture, dated as of February 17, 1998, among Aviation Sales, the Subsidiary Guarantors named therein
and SunTrust Bank, Central Florida, National Association, Trustee (3)4.2
    
    Form of Supplemental Indentured, dated as of February 28, 2002, among Aviation Sales, the Subsidiary
Guarantors named therein and the Trustee (24)4.3
    
    Common Stock Purchase Warrant Certificate issued on February 18, 2000 to Citicorp USA, Inc.(10)4.4
    
    Amendment to Warrant between Citicorp USA, Inc. and the Company (26)4.5
    
    Form of Common Stock Purchase Warrants issued in February 2001 (16)4.6
    
    Indenture, dated as of February 28, 2002 among TIMCO Aviation Services, Inc., the Subsidiary Guarantors
named therein and Trustee with respect to the 8% Senior Subordinated Convertible PIK Notes due 2006(22)4.7
    
    Warrant Agreement (22)4.8
    
    Common Stock Purchase Warrant issued in the Companys 2002 restructuring and in connection with the
settlement of certain litigation (22)4.9
    
    Form of Warrants issued to LJH Ltd. and Don A. Sanders in September 2002 (31)4.10
    
    Warrant issued to LJH Ltd. on May 14, 2003 (31)4.11
    
    Indenture, dated as of September 20, 2002, among TIMCO, the Subsidiary Guarantors named therein and the
Trustee with respect to the 8% Junior Subordinated Convertible PIK
Notes due 2007, as amended (35)
 49




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10.1
    
    Fourth Amended and Restated Credit Agreement dated May 31, 2000 by and among Aviation Sales, certain of
our Subsidiaries and Citicorp USA, Inc., as Agent (11)10.2
    
    Lease dated July 22, 1998 by and between Ben Quevedo, Ltd. and Caribe (7)10.3
    
    1996 Director Stock Option Plan (4)10.4
    
    1996 Stock Option Plan (4)10.5
    
    TIMCO Aviation Services, Inc. 2001 Stock Option Plan (30)10.6
    
    Reserved10.7
    
    Credit Agreement dated as of December 17, 1998 among First Security Bank, National Association, as Owner
Trustee for the Aviation Sales Trust 1998- 1, as Lessor, NationsBank, National Association, as
Administrative Agent, and the several Lenders thereto (6)10.8
    
    Lease Agreement dated as of December 17, 1998 between First Security Bank, National Association, as
Owner Trustee under Aviation Sales Trust 1998-1, as Lessor, and Aviation Sales, as Lessee (6)10.9
    
    Guaranty Agreement (Series A Obligations) between Aviation Sales, substantially all of our subsidiaries
and NationsBank, National Association, as Agent for the Series A Lenders, dated as of December 17,
1998(6)10.10
    
    Guaranty Agreement (Lease Obligations) between substantially all of the subsidiaries of Aviation Sales
and First Security Bank, National Association, as Owner Trustee for the Aviation Sales Trust 1998-1,
dated as of December 17, 1998 (6 )10.11
    
    Participation Agreement between Aviation Sales as Construction Agent and Leases, First Security Bank,
National Association, as Owner Trustee, the Various Banks and other lending institutions as the Holders
and Lenders, and NationsBank, National Association, as Administrative Agent, dated as of December 17,
1998 (6)10.12
    
    Amendment No. 1 to Participation Agreement between Aviation Sales as Construction Agent and Leases,
First Security Bank, National Association, as Owner Trustee, the Various Banks and other lending
institutions as the Holders and Lenders, and NationsBank, National Association, as Administrative Agent,
dated as of February 18, 2000 (10)10.13
    
    Amendment Agreement No. 2 for Lease Agreement and Certain Other Operative Agreements, dated May 31, 2000
(11)10.14
    
    Amendment No. 1, dated as of August 14, 2000, to the Fourth Amended and Restated Credit Agreement (12)10.15
    
    Amendment Agreement No. 3 for Lease Agreement and Certain Other Operative Agreements (12)10.16
    
    Asset Purchase Agreement by and among Barnes Group Inc., Aviation Sales, Aviation Sales Manufacturing
Company, AVS/Kratz-Wilde Machine Company and Apex Manufacturing, Inc. dated as of August 3, 2000(13)10.17
    
    Amendment No. 1 dated September 7, 2000 to the Asset Purchase Agreement by and among Barnes Group Inc.,
Aviation Sales, Aviation Sales Manufacturing Company, AVS/Kratz-Wilde Machine Company and Apex
Manufacturing, Inc. dated as of August 3, 2000 (13)10.18
    
    Amendment No. 2 dated as of November 14, 2000 to Fourth Amended and Restated Credit Agreement (14)10.19
    
    Amendment Agreement No. 4 for Lease Agreement and Certain Other Operative Agreements (14)
 50




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##### 



10.20
    
    Asset Purchase Agreement among Aviation Sales, Aviation Sales Distribution Services Company (ASDC) and
Kellstrom, dated September 20, 2000 (15)10.21
    
    Letter Agreement to Asset Purchase Agreement, dated November 28, 2000(15)10.22
    
    Inventory Purchase Agreement among KAV, Aviation Sales and ASDC, dated September 30, 2000(15)10.23
    
    Letter Amendment to Inventory Purchase Agreement, dated November 28, 2000(15)10.24
    
    Form of KAV Senior Subordinated Note (15)10.25
    
    Form of KAV Junior Subordinated Note (15)10.26
    
    Operating Agreement of KAV, dated September 20, 2000, between Aviation Sales and Kellstrom (15)10.27
    
    Letter Agreement between Kellstrom, KAV and Aviation Sales, dated December 1, 2000, with respect to the
payment of KAV Operating Expenses (15)10.28
    
    Consignment Agreement between KAV and Kellstrom, dated December 1, 2000(15)10.29
    
    Equipment Lease Agreement, dated December 1, 2000, among Aviation Sales, ASDC and Kellstrom (15)10.30
    
    Lease Agreement, dated December 1, 2000, among ASDC and Kellstrom (Pearland) (15)10.31
    
    Lease Agreement, dated December 1, 2000, between Kellstrom and Aviation Sales (Miramar)(15)10.32
    
    Non-Competition Agreement, dated December 1, 2000, among ASDC, Aviation Sales and Kellstrom(15)10.33
    
    License Agreement, dated December 1, 2000, among Aviation Sales, ASDC and Kellstrom (15)10.34
    
    Cooperation Agreement, dated December 1, 2000, between Kellstrom and Aviation Sales (15)10.35
    
    Letter Agreement, dated December 1, 2000, between Kellstrom and Aviation Sales (Equipment)(15)10.36
    
    Letter Agreement, dated December 1, 2000, between Kellstrom and Aviation Sales (Pearland)(15)10.37
    
    Consent and Amendment No. 3, dated November 28, 2000, to the Fourth Amended and Restated Credit
Agreement dated as of May 31, 2000, as amended(15)10.38
    
    Amendment and Consent Agreement No. 5 for Participation Agreement and Certain Other Operative
Agreements, dated as of December 1, 2000(15)10.39
    
    Agreement, dated February 14, 2001, between various subsidiaries of Aviation Sales and Bank of America,
N.A.(16)10.40
    
    $10.0 million Term Loan Note, dated February 14, 2001(16)10.41
    
    Form of Limited Guaranty in favor of Bank of America, N.A.(16)10.42
    
    Amendment No. 4, Consent and Waiver, dated February 14, 2001, to the Fourth Amended and Restated Credit
Agreement dated as of May 31, 2000, as amended(16)10.43
    
    Amendment and Consent Agreement No. 7 for Lease Agreement and Certain Other Operative Agreements, dated
as of February 14, 2001(16)10.44
    
    Stock Purchase Agreement, dated December 15, 2000, among Wencor West, Inc. Aviation Sales and ASDC (15)
 51




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##### 



10.45
    
    Amendment No. 5 and Waiver, dated as of April 17, 2001 to Fourth Amended and Restated Credit Agreement
dated as of May 31, 2000, amended (17)10.46
    
    Amendment and Consent Agreement No. 8 for Lease Agreement and Certain Other Operative Agreements (17)10.47
    
    Asset Purchase Agreement dated May 25, 2001 among Aviation Sales, Caribe Aviation, Inc. and Hamilton
Sundstrand Service Corporation(18)10.48
    
    $13 million Replacement Term Loan Note, dated May 24, 2001(18)10.49
    
    Amendment No. 6 and Consent, dated May 21, 2001, to the Fourth Amended and Restated Credit Agreement
dated as of May 31, 2000, as amended(18)10.50
    
    Amendment No. 7, Consent and Waiver, dated May 23, 2001, to the Fourth Amended and Restated Credit
Agreement dated as of May 31, 2000, as amended (18)10.51
    
    Amendment and Consent Agreement No. 9 for Lease Agreement and Certain Other Operative Agreements, dated
as of May 21, 2001 (18)10.52
    
    Amendment and Consent Agreement No. 10 for Lease Agreement and Certain Other Operative Agreements, dated
as of May 24, 2001 (18)10.53
    
    Amendment No. 8, Consent and Waiver, dated August 30, 2001 to Fourth Amended and Restated Credit
Agreement (19)10.54
    
    Consent, Waiver and Forbearance Agreement No. 11 for Lease Agreement and Certain Operative Agreements,
dated as of September 11, 2001 (19)10.55
    
    Amendment No. 8, Consent and Waiver, dated as of November 27, 2001, to Fourth Amended and Restated
Credit Agreement (21)10.56
    
    Consent, Waiver and Forbearance Agreement No. 12 for Lease Agreement and certain other Operation
Agreements dated as of November 27, 2001 (21)10.57
    
    Employment Agreement between Aviation Sales and Gil West (22)10.58
    
    Form of Waiver and Consent, dated April 18, 2002, to Fourth Amended and Restated Credit Agreement (25)10.59
    
    Form of Amendment and Waiver Agreement No. 13 for Lease Agreement and certain other Operative Agreements
(25)10.60
    
    Stipulation of Settlement, dated as of May 6, 2002, with respect to the class action lawsuit (27)10.61
    
    Description of Securities to be issued in connection with class action settlement (27)10.62
    
    Fifth Amended and Restated Credit Agreement dated as of July 12, 2002 (26)10.63
    
    Amendment and Consent Agreement No. 14 for Lease Agreement and Certain Other Operative Agreements (26)10.64
    
    Replacement Term Loan Note in the principal amount of $5.0 million in favor of Bank of America, N.A. (26)10.65
    
    Second Amendment to Limited Guaranty of LJH Ltd. (26)10.66
    
    Second Amendment to Limited Guaranty of Don A. Sanders (26)
 52




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##### 



10.67
    
    Replacement Term Loan Note in the principal amount of $2.5 million in favor of Bank of America, N.A. (26)10.68
    
    Second Amendment to Limited Guaranty of James Investments, Inc. (26)10.70
    
    Guaranty by the Company and subsidiaries of the $5.0 million and the $2.5 million term loans due to Bank
of America, N.A. (26)10.71
    
    Term Loan Note in principal amount of $1.0 million in favor of Benito and Martha Quevedo (26)10.72
    
    Loan Parties Agreement, dated as of July 12, 2002, relating to the $1.0 million in favor of Benito and
Martha Quevedo (26)10.73
    
    Guaranty by the Company and subsidiaries of the $1.0 million in favor of Benito and Martha Quevedo (26)10.74
    
    Memorandum of Purchase and Sale between ASDC, the Company and Quevedo Family Limited Partnership, dated
as of July 12, 2002 (26)10.75
    
    Security Agreement, dated as of July 12, 2002, among the Company, its subsidiaries, Benito and Martha
Quevedo, James Investments, Inc., LJH Ltd. and Don A. Sanders (26)10.76
    
    Agreement, dated as of July 12, 2002, among Benito and Martha Quevedo, James Investments, Inc., LJH Ltd.
and Don A. Sanders (26)10.77
    
    Amended and Restated Intercreditor Agreement between Citicorp USA, Inc., as Agent, and Bank of America,
N.A. (26)10.78
    
    Intercreditor Agreement among Citicorp USA, Inc., as Agent, Benito and Martha Quevedo, James
Investments, Inc., LJH Ltd. and Don A. Sanders (26)10.79
    
    Post-Closing Resolution Agreement among the Company, ASDC and Kellstrom, dated as of June 10, 2002 (26)10.80
    
    First Amendment to Non-Competition Agreement (26)10.81
    
    First Amendment to Miramar Lease between the Company and Kellstrom (26)10.82
    
    Assignment of Amended Miramar Lease from Kellstrom to KIAC, Inc. (26)10.83
    
    Assignment of Amended Miramar Lease from KIAC, Inc. to Kellstrom Aerospace, LLC (26)10.84
    
    Consignment Agreement between KAV, Kellstrom Commercial Aerospace, Inc. and Bank of America, N.A. (26)10.85
    
    Amended and Restated Loan and Security Agreement between Bank of America, N.A. and KAV (26)10.86
    
    Proceeds Sharing Agreement (26)10.87
    
    AVS Investor Mutual Release (26)10.88
    
    KAV Mutual Release (26)10.89
    
    AVS/ASDC Mutual Release (26)10.90
    
    Asset Purchase Agreement, dated as of July 31, 2002, by and among Airborne Nacelle Services, Inc.,
Aerocell Structures, Inc. and TIMCO Aviation Services, Inc. (28)10.91
    
    Amendment No. 1 and Waiver, dated as of September 27, 2002, to Fifth Amended and Restated Credit
Agreement, dated as of July 12, 2002 (29)
 53




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##### 



10.92
    
    Amendment No. 2, Consent and Waiver, dated as of October 11, 2002, to Fifth Amended and Restated Credit
Agreement, dated as of July 12, 2002 (29)10.93
    
    Stock Purchase Agreement between Ducommun Incorporated and TIMCO Aviation Services, Inc., dated as of
October 2, 2002 (29)10.94
    
    Purchase and Sale Agreement, dated October 4, 2002, between LJH, Ltd. and AVSRE, L.P. relating to the
purchase of the Companys Dallas, Texas facilities (29)10.95
    
    Lease between LJH, Ltd., as landlord, and Aircraft Interior Design, Inc., as tenant, dated October 4,
2002, for the property located at 2659 Nova Drive, Dallas, Dallas County, Texas (29)10.96
    
    Subordinated Term Promissory Note, dated October 11, 2002, made in favor of LJH, Ltd. in the original
amount of $1.3 million (29)10.97
    
    Keepwell Agreement, dated as of October 11, 2002, by LJH, Ltd. in favor of the Companys senior
revolving credit lenders (29)10.98
    
    Amendment No. 4, Consent and Limited Waiver to Fifth Amended and Restated Credit Agreement (31)10.99
    
    Amendment, Consent and Waiver Agreement No. 16 for Lease Agreement and Certain Other Operative
Agreements (31)10.100
    
    Term Promissory Note in the face amount of $7,350,000 in favor of LJH, Ltd. (31)10.101
    
    Sublease Agreement between LJH, Ltd. and the Company for the Goodyear facility (31)10.102
    
    Employment Agreement between the Company and Roy T. Rimmer, Jr. (31)10.103
    
    Stock Option Agreement between the Company and Roy T. Rimmer, Jr. (31)10.104
    
    Employment Agreement between the Company and C. Robert Campbell (31)10.105
    
    Employment Agreement between the Company and Jack Arehart (31)10.106
    
    Amendment to Employment Agreement between the Company and Roy T. Rimmer, Jr. (33)10.107
    
    Employment Agreement between the Company and Don Mitacek (33)10.108
    
    2003 Stock Incentive Plan (32)10.109
    
    Purchase and Sale Agreement, dated as of February 5, 2004, between the Company and Keystone Operating
Partnership, L.P. relating to the sale of the Miramar property (33)10.110
    
    Amendment No. 5 to Fifth Amended and Restated Credit Agreement (33)10.111
    
    Amendment No. 6 to Fifth Amended and Restated Credit Agreement (33)10.112
    
    Term Note to LJH, Ltd., dated as of January 31, 2004, in the amount of $5.0 million (33)10.113
    
    Financing Agreement dated as of April 5, 2004 between the Company, The CIT Group/Business Credit, Inc.
and the Lenders (33)10.114
    
    Financing Agreement between the Company and Hilco Capital LP (33)
 54




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##### 



10.115
    
    Intercreditor Agreement between The CIT Group/Business Credit, Inc., Hilco Capital LP and the Company
(33)10.116
    
    Amended and Restated Consolidated Term Promissory Note in favor of LJH, Ltd. (33)10.117
    
    Amended and Restated Security Agreement between the Company and LJH, Ltd. (33)10.118
    
    Amended and Restated Guaranty Agreement in favor of LJH, Ltd. (33)10.119
    
    Intercreditor Agreement between the Company, The CIT Group/Business Credit, Inc., Hilco Capital LP and
LJH, Ltd. (33)10.120
    
    Equipment Lease Agreement between the Company and LJH, Ltd. (33)10.121
    
    Amendment No. 2 to Employment Agreement between the Company and Roy T. Rimmer, Jr. (34)10.122
    
    Amended and Restated Employment Agreement between the Company and Gil West (34)10.123
    
    Amended and Restated Employment Agreement between the Company and Jack Arehart (34)10.124
    
    Amended and Restated Employment Agreement between the Company and Rick Salanitri (34)10.125
    
    Employment Agreement, as amended, between the Company and Fritz Baumgartner (1)10.126
    
    Employment Agreement, as amended, between the Company and Kevin Carter (1)14.1
    
    Code of Ethics (33)21.1
    
    Subsidiaries of the Company (33)23.1
    
    Consent of KPMG LLP (1)25.1
    
    Statement of Eligibility of Trustee on Form T-1 (22)31.1
    
    Certifications by CEO and CFO under Section 302 of Sarbanes-Oxley Act of 2002 (1)32.2
    
    Certifications of CEO and CFO under Section 906 of Sarbanes-Oxley Act of 2002 (1)
   Notes to Exhibits
  (1)
    
    Filed herewith(2)
    
    Incorporated by reference to Aviation Sales Registration Statement on Form S-1 dated April
15, 1996 (File No. 333-3650)(3)
    
    Incorporated by referenced to Aviation Sales Registration Statement on Form S-4 dated March
26, 1998 (File No. 333-48669)(4)
    
    Incorporated by reference to Amendment No. 1 to Aviation Sales Registration Statement on Form
S-1 dated June 6, 1996 (File No. 333-3650)(5)
    
    Incorporated by reference to Aviation Sales Annual Report on Form 10-K for the year ended
December 31, 1996(6)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K dated December 17,
1998(7)
    
    Incorporated by reference to Aviation Sales Annual Report on Form 10-K for the year ended
December 31, 1998 55




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##### 



(8)
    
    Incorporated by reference to Aviation Sales Quarterly Report on Form 10-Q for the quarter
and six months ended June 30, 1999(9)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-A filed November 15,
1999(10)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed on March 27,
2000(11)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed on June 13,
2000(12)
    
    Incorporated by reference to Aviation Sales Quarterly Report on Form 10-Q for the quarter
and six months ended June 30, 2000(13)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed on September
22, 2000(14)
    
    Incorporated by reference to Aviation Sales Quarterly Report on Form 10-Q for the quarter
and nine months dated September 30, 2000(15)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed on December 18,
2000(16)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed on March 1,
2001(17)
    
    Incorporated by reference to Aviation Sales Annual Report on Form 10-K for the year ended
December 31, 2000(18)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed May 25, 2001(19)
    
    Incorporated by reference to Aviation Sales Quarterly Report on Form 10-Q for the quarter
and six months ended June 30, 2001.(20)
    
    Previously filed with Aviation Sales Registration Statement on Form S-4 filed September 14,
2001.(21)
    
    Incorporated by reference from Aviation Sales Quarterly Report on Form 10-Q for the quarter
and nine months ended September 30, 2001.(22)
    
    Previously filed with Aviation Sales Amendment No. 2 to Registration Statement on Form S-4
filed December 13, 2001.(23)
    
    Incorporated by reference to Aviation Sales Current Report on Form 8-K filed March 5, 2002(24)
    
    Previously filed with Aviation Sales Amendment No. 3 to Registration Statement on Form S-4
filed January 9, 2002.(25)
    
    Incorporated by reference to Annual Report on Form 10-K for the fiscal year ended December
31, 2001(26)
    
    Incorporated by reference to Form 8-K dated July 12, 2002(27)
    
    Incorporated by reference to Quarterly Report on Form 10-Q for the quarter ended March 31,
2002(28)
    
    Incorporated by reference to Quarterly Report on Form 10-Q for the quarter ended June 30,
2002(29)
    
    Incorporated by reference to Quarterly Report of Form 10-Q for the quarter ended September
30, 2002(30)
    
    Incorporated by reference to Aviation Sales proxy statement dated January 9, 2002(31)
    
    Incorporated by reference from the Companys 2002 Annual Report on Form 10-K(32)
    
    Incorporated by reference to the Companys proxy statement dated December 1, 2003(33)
    
    Incorporated by reference from the Companys 2003 Annual Report on Form 10-K.(34)
    
    Incorporated by reference from the Companys Form 8-K filed on December 7, 2004.(35)
    
    Incorporated by reference from the Companys
Form 8-K filed on March 21, 2005. 56




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##### 



(B) REPORTS ON FORM 8-K During the quarter ended December 31, 2004, the Company furnished a Current Report on Form 8-K
reporting under Item 5.02 the resignation of the Companys Executive Vice President and Chief
Financial Officer, C. Robert Campbell. Also, the Company furnished a Current Report on Form 8-K
reporting under Item 2.02 the Companys financial results for the three and nine month periods
ended September 30, 2004. In addition, the Company furnished a Current Report on Form 8-K
reporting under Item 1.01 the amendment and restatement of employment agreements with certain
members of executive management. Finally, during the quarter ended December 31, 2004, the Company
furnished a Current Report on Form 8-K reporting under Item 8.01 the Companys intent to offer a
premium for the early conversion of its outstanding Senior and Junior Subordinated Convertible PIK
Notes into common stock. (C) EXHIBITS For exhibits, see Item 14(A)(3) above. 57




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##### 



SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized. TIMCO AVIATION SERVICES, INC.
(Registrant) BY: /s/ Roy T. Rimmer, Jr.
    
    March 30, 2005Roy T. Rimmer, Jr., Chairman, Chief ExecutiveOfficer and Acting Chief Financial Officer
 Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the registrant and in the capacities and on the dates
indicated. SIGNATURE AND TITLE:
    
    DATE:/s/ Roy T. Rimmer, Jr.
    
    March 30, 2005Roy T. Rimmer, Jr.Chairman, Chief Executive Officer and Acting ChiefFinancial Officer(Principal Executive and Financial Officer)/s/ Gil West
    
    March 30, 2005Gil WestPresident (Principal Operating Officer)/s/ Fritz Baumgartner
    
    March 30, 2005Fritz BaumgartnerVice President, Controller and Chief Accounting Officer)/s/ Kevin Carter
    
    March 30, 2005Kevin CarterVice President Planning, Analysis and Treasurer
 58




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##### 



SIGNATURE AND TITLE:
    
    DATE:/s/ Jack Hersch
    
    March 30, 2005Jack HerschDirector/s/ Philip B. Schwartz
    
    March 30, 2005Philip B. SchwartzDirector/s/ Steven L. Gerard
    
    March 30, 2005Steven L. GerardDirector/s/ James H. Tate
    
    March 30, 2005James H. TateDirector/s/ Leonard Singer
    
    March 30, 2005Leonard SingerDirector/s/ Clyde Kizer
    
    March 30, 2005Clyde KizerDirector
 59




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##### 



CONSOLIDATED FINANCIAL STATEMENTS OF TIMCO AVIATION SERVICES, INC.
AND SUBSIDIARIES INDEX TO CONSOLIDATED FINANCIAL STATEMENTS
Years Ended December 31, 2002, 2003 and 2004 REPORT TITLE
    
    PAGE NO.Report of Independent Registered Public Accounting Firm
    
    
    F-2Consolidated Balance Sheets
    
    
    F-3Consolidated Statements of Operations
    
    
    F-4Consolidated Statements of Stockholders Deficit and
Comprehensive Income (Loss)
    
    
    F-5Consolidated Statements of Cash Flows
    
    
    F-6Notes to Consolidated Financial Statements
    
    
    F-8Schedule II  Valuation and Qualifying Accounts
    
    
    F-33
 F-1




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##### 



Report of Independent Registered Public Accounting Firm The Board of Directors
TIMCO Aviation Services, Inc. and subsidiaries: We have audited the accompanying consolidated balance sheets of TIMCO Aviation Services, Inc. and
subsidiaries as of December 31, 2004 and 2003, and the related consolidated statements of
operations, stockholders deficit and comprehensive income (loss) and cash flows for each of the
years in the three-year period ended December 31, 2004. In connection with our audits of the
consolidated financial statements, we also have audited the financial statement schedule of
valuation and qualifying accounts for each of the years in the three-year period ended December 31,
2004. These consolidated financial statements and financial statement schedule are the
responsibility of the Companys management. Our responsibility is to express an opinion on these
consolidated financial statements and financial statement schedule based on our audits. We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the consolidated financial statements referred to above present fairly, in all
material respects, the financial position of TIMCO Aviation Services, Inc. and subsidiaries as of
December 31, 2004 and 2003, and the results of their operations and their cash flows for each of
the years in the three-year period ended December 31, 2004 in conformity with U.S. generally
accepted accounting principles. Also in our opinion, the related financial statement schedule for
each of the years in the three-year period ended December 31, 2004, when considered in relation to
the basic consolidated financial statements taken as a whole, presents fairly, in all material
respects, the information set forth therein. KPMG
LLP Greensboro, North Carolina
March 14, 2005 F-2




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##### 



TIMCO AVIATION SERVICES, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS December 31,2004
    
    
    2003(In thousands, except share data)ASSETSCurrent Assets:Cash and cash equivalents
    
    $
    293
    
    
    $
    1,603Accounts receivable, net of allowance of $5,190 and $5,612 in 2004
and 2003, respectively
    
    
    49,721
    
    
    
    36,950Inventories
    
    
    22,244
    
    
    
    25,724Prepaid insurance
    
    
    1,274
    
    
    
    1,325Net assets of discontinued operations
    
    
    12
    
    
    
    459Other current assets
    
    
    3,267
    
    
    
    3,661Total current assets
    
    
    76,811
    
    
    
    69,722Fixed assets, net
    
    
    30,537
    
    
    
    55,100Other Assets:Goodwill
    
    
    26,124
    
    
    
    26,124Deferred financing costs, net
    
    
    3,263
    
    
    
    1,590Other
    
    
    633
    
    
    
    355Total other assets
    
    
    30,020
    
    
    
    28,069Total assets
    
    $
    137,368
    
    
    $
    152,891LIABILITIES AND STOCKHOLDERSDEFICITCurrent Liabilities:Accounts payable
    
    $
    18,000
    
    
    $
    21,446Accrued expenses
    
    
    16,214
    
    
    
    14,554Accrued interest
    
    
    1,812
    
    
    
    992Revolving loan
    
    
    11,692
    
    
    
    14,705Customer deposits
    
    
    9,254
    
    
    
    12,586Current maturities of capital lease obligations
    
    
    1,327
    
    
    
    1,510Current maturities of notes payable to financial institutions
    
    
    1,164
    
    
    
    291Liabilities of discontinued operations
    
    
    
    
    
    
    278Other
    
    
    3,453
    
    
    
    2,300Total current liabilities
    
    
    62,916
    
    
    
    68,662Long-term Liabilities:Senior subordinated notes, net:New Senior Notes due 2006
    
    
    115,800
    
    
    
    115,800Old Senior Notes due 2008
    
    
    16,247
    
    
    
    16,247Term loan with a related party
    
    
    14,412
    
    
    
    8,250Notes payable to financial institutions, net of current portion
    
    
    12,945
    
    
    
    8,209Capital lease obligations, net of current portion
    
    
    3,593
    
    
    
    26,188Junior subordinated notes due 2007, net
    
    
    3,514
    
    
    
    3,063Deferred income
    
    
    1,305
    
    
    
    1,473Other long-term liabilities
    
    
    1,488
    
    
    
    764Total long-term liabilities
    
    
    169,304
    
    
    
    179,994Commitments and Contingencies (See notes)Stockholders Deficit:Preferred stock, $.01 par value, 1,000,000 shares authorized, none
outstanding, 15,000 shares designated Series A Junior participating
    
    
    
    
    
    
    Common stock, $.001 par value, 500,000,000 shares authorized, 31,640,994
issued and outstanding at December 31, 2004 and 2003
    
    
    32
    
    
    
    32Additional paid-in capital
    
    
    182,088
    
    
    
    182,088Accumulated deficit
    
    
    (276,972
    )
    
    
    (277,885
    )Total stockholders deficit
    
    
    (94,852
    )
    
    
    (95,765
    )Total liabilities and stockholders deficit
    
    $
    137,368
    
    
    $
    152,891
 The accompanying notes are an integral part of these consolidated financial statements. F-3




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##### 



TIMCO AVIATION SERVICES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS For the Years Ended December 31,2004
    
    
    2003
    
    
    2002(In thousands, except per share and share data)Operating Revenues:Sales, net
    
    $
    323,488
    
    
    $
    242,425

    
    
    $
    181,760Other
    
    
    
    
    
    
    89
    
    
    
    213Total operating revenues
    
    
    323,488
    
    
    
    242,514
    
    
    
    181,973Cost of sales
    
    
    294,199
    
    
    
    226,331
    
    
    
    179,705Gross profit
    
    
    29,289
    
    
    
    16,183
    
    
    
    2,268Operating expenses
    
    
    22,636
    
    
    
    14,761
    
    
    
    15,574Income (Loss) from operations
    
    
    6,653
    
    
    
    1,422
    
    
    
    (13,306
    )Interest expense
    
    
    8,402
    
    
    
    7,773
    
    
    
    11,939Gain resulting from debt extinguishment
    
    
    
    
    
    
    
    
    
    
    (27,279
    )Charge for settlement of class action litigation
    
    
    
    
    
    
    
    
    
    
    4,410Other income  net
    
    
    (1,082
    )
    
    
    (1,061
    )
    
    
    (1,849
    )Loss before income taxes and discontinued operations
    
    
    (667
    )
    
    
    (5,290
    )
    
    
    (527
    )Income tax benefit
    
    
    
    
    
    
    (986
    )
    
    
    (3,800
    )(Loss) income from continuing operations before discontinued operations
    
    
    (667
    )
    
    
    (4,304
    )
    
    
    3,273Income from discontinued operations, net of income taxes
    
    
    1,580
    
    
    
    4,043
    
    
    
    3,749Net income (Loss)
    
    $
    913
    
    
    $
    (261
    )
    
    $
    7,022Basic Income (Loss) Per Share:(Loss) income from continuing operations
    
    $
    (0.02
    )
    
    $
    (0.14
    )
    
    $
    0.13Income from discontinued operations
    
    
    0.05
    
    
    
    0.13
    
    
    
    0.14Net income (Loss)
    
    $
    0.03
    
    
    $
    (0.01
    )
    
    $
    0.27Diluted Income(Loss) Per Share:(Loss) income from continuing operations
    
    $
    (0.02
    )
    
    $
    (0.14
    )
    
    $
    0.01Income from discontinued operations
    
    
    0.05
    
    
    
    0.13
    
    
    
    0.02Net income (Loss)
    
    $
    0.03
    
    
    $
    (0.01
    )
    
    $
    0.03Weighted average shares outstanding:Basic
    
    
    31,640,994
    
    
    
    31,640,994
    
    
    
    26,015,218Diluted
    
    
    31,640,994
    
    
    
    31,640,994
    
    
    
    255,486,344
 The accompanying notes are an integral part of these consolidated financial statements. F-4




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##### 



TIMCO AVIATION SERVICES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF STOCKHOLDERS DEFICIT and
COMPREHENSIVE INCOME (LOSS) Additional
    
    
    
    
    
    
    TotalPaid-in
    
    
    Accumulated
    
    
    StockholdersCommon Stock
    
    
    Capital
    
    
    Deficit
    
    
    Deficit(In thousands, except  share data)Shares
    
    
    AmountBalance as of December 31, 2001
    
    
    1,501,532
    
    
    $
    2
    
    
    $
    153,277
    
    
    $
    (284,646
    )
    
    $
    (131,367
    )Net income and comprehensive
income
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    7,022
    
    
    
    7,022Net proceeds from issuance of
common stock to stockholders
in connection with rights
offering
    
    
    24,024,507
    
    
    
    24
    
    
    
    19,782
    
    
    
    
    
    
    
    19,806Common stock issued to senior
subordinated noteholders in
connection with note exchange
offer
    
    
    4,504,595
    
    
    
    5
    
    
    
    3,744
    
    
    
    
    
    
    
    3,749Warrants issued to senior
subordinated noteholders in
connection with note exchange
offer
    
    
    
    
    
    
    
    
    
    
    785
    
    
    
    
    
    
    
    785Common stock issued to third
party for services
    
    
    360,360
    
    
    
    
    
    
    
    631
    
    
    
    
    
    
    
    631Common stock issued in settlement
of class action litigation
    
    
    1,250,000
    
    
    
    1
    
    
    
    1,149
    
    
    
    
    
    
    
    1,150Warrants issued in settlement
of class action litigation
    
    
    
    
    
    
    
    
    
    
    760
    
    
    
    
    
    
    
    760Warrants issued to shareholders
for credit support
    
    
    
    
    
    
    
    
    
    
    702
    
    
    
    
    
    
    
    702Balance as of December 31, 2002
    
    
    31,640,994
    
    
    
    32
    
    
    
    180,830
    
    
    
    (277,624
    )
    
    
    (96,762
    )Net loss and comprehensive
loss
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    (261
    )
    
    
    (261
    )Warrant issued to stockholder
for note payable origination
    
    
    
    
    
    
    
    
    
    
    1,258
    
    
    
    
    
    
    
    1,258Balance as of December 31, 2003
    
    
    31,640,994
    
    
    
    32
    
    
    
    182,088
    
    
    
    (277,885
    )
    
    
    (95,765
    )Net income and comprehensive
income
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    913
    
    
    
    913Balance as of December 31, 2004
    
    
    31,640,994
    
    
    $
    32
    
    
    $
    182,088
    
    
    $
    (276,972
    )
    
    $
    (94,852
    )
 The accompanying notes are an integral part of these consolidated financial statements. F-5




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##### 



TIMCO AVIATION SERVICES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS For the Years Ended December 31,2004
    
    
    2003
    
    
    2002(In thousands)CASH FLOWS FROM OPERATING ACTIVITIES:Net income(loss)
    
    $
    913
    
    
    $
    (261
    )
    
    $
    7,022Adjustments to reconcile net income (loss) to net cash (used in) provided by
operating activities:Income from discontinued operations
    
    
    (1,580
    )
    
    
    (4,043
    )
    
    
    (3,749
    )Paid-in-kind interest note obligations
    
    
    2,324
    
    
    
    1,214
    
    
    
    113Write-off of deferred financing fees
    
    
    145
    
    
    
    
    
    
    
    Gain on Aerocell settlement, net of cash proceeds
    
    
    
    
    
    
    (455
    )
    
    
    Gain on restructuring of debt
    
    
    
    
    
    
    
    
    
    
    (27,279
    )Charge for class action settlement
    
    
    
    
    
    
    
    
    
    
    4,410Gain on sale leaseback transaction
    
    
    
    
    
    
    
    
    
    
    (1,811
    )Gain on Kellstrom settlement, net of cash proceeds
    
    
    
    
    
    
    
    
    
    
    (1,173
    )Gain on sale of subsidiary
    
    
    
    
    
    
    
    
    
    
    (279
    )Depreciation and amortization
    
    
    5,229
    
    
    
    5,058
    
    
    
    4,997Amortization of deferred financing costs
    
    
    1,172
    
    
    
    2,867
    
    
    
    5,527(Recovery of) provision for doubtful accounts
    
    
    (375
    )
    
    
    (838
    )
    
    
    846Provision for inventory obsolescence
    
    
    1,936
    
    
    
    265
    
    
    
    8,334Change in working capital:Accounts receivable
    
    
    (12,396
    )
    
    
    (18,350
    )
    
    
    7,831Inventories
    
    
    1,544
    
    
    
    (4,358
    )
    
    
    8,632Other current assets
    
    
    257
    
    
    
    (1,397
    )
    
    
    6,716Other non-current assets
    
    
    (230
    )
    
    
    712
    
    
    
    2,708Accounts payable
    
    
    (3,445
    )
    
    
    6,881
    
    
    
    (10,995
    )Accrued expenses
    
    
    2,802
    
    
    
    (1,313
    )
    
    
    (5,971
    )Customer deposits
    
    
    (3,332
    )
    
    
    1,026
    
    
    
    (2,081
    )Deferred income
    
    
    (168
    )
    
    
    (168
    )
    
    
    1,605Other liabilities
    
    
    (29
    )
    
    
    (1,361
    )
    
    
    1,084Net cash (used in) provided by operating activities
    
    
    (5,233
    )
    
    
    (14,521
    )
    
    
    6,487CASH FLOWS FROM INVESTING ACTIVITIES:Proceeds from sale of fixed assets, net of transaction expenses
    
    
    24,861
    
    
    
    
    
    
    
    Purchases of fixed assets
    
    
    (2,693
    )
    
    
    (2,304
    )
    
    
    (3,560
    )Proceeds from sale of subsidiary
    
    
    
    
    
    
    
    
    
    
    9,062Proceeds from sale leaseback with related party, net of transaction fees
    
    
    
    
    
    
    
    
    
    
    2,246Cash used in acquisitions, net of cash acquired
    
    
    
    
    
    
    
    
    
    
    (1,271
    )Net cash provided by(used in)investing activities
    
    $
    22,168
    
    
    $
    (2,304
    )
    
    $
    6,477
 The accompanying notes are an integral part of these consolidated financial statements. F-6




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##### 



TIMCO AVIATION SERVICES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS(Continued) For the Years Ended December 31,2004
    
    
    2003
    
    
    2002(In thousands)CASH FLOWS FROM FINANCING ACTIVITIES:Borrowings of amounts under senior debt facility
    
    $
    327,939
    
    
    $
    244,464
    
    
    $
    200,910Repayments of amounts under senior debt facility
    
    
    (330,952
    )
    
    
    (231,938
    )
    
    
    (210,805
    )Payments on capital leases
    
    
    (25,002
    )
    
    
    (1,138
    )
    
    
    (476
    )Proceeds of term loans with financial institutions
    
    
    14,400
    
    
    
    
    
    
    
    Payments of term loan with financial institutions
    
    
    (8,791
    )
    
    
    
    
    
    
    (13,500
    )Proceeds of term loan with related party
    
    
    6,162
    
    
    
    6,950
    
    
    
    1,300Payments of deferred financing costs
    
    
    (2,990
    )
    
    
    (993
    )
    
    
    (3,122
    )Issuance of common stock in rights offering
    
    
    
    
    
    
    
    
    
    
    19,806Payment for Old Senior Notes in note exchange offer
    
    
    
    
    
    
    
    
    
    
    (5,081
    )Payment of expenses related to exchange offer
    
    
    
    
    
    
    
    
    
    
    (5,031
    )Net cash (used in) provided by financing activities
    
    
    (19,234
    )
    
    
    17,345
    
    
    
    (15,999
    )Net cash provided by discontinued operations
    
    
    989
    
    
    
    744
    
    
    
    3,374NET
(DECREASE) INCREASE IN CASH AND CASH EQUIVALENTS
    
    
    (1,310
    )
    
    
    1,264
    
    
    
    339CASH AND CASH EQUIVALENTS, beginning of period
    
    
    1,603
    
    
    
    339
    
    
    
    CASH AND CASH EQUIVALENTS, end of period
    
    $
    293
    
    
    $
    1,603
    
    
    $
    339SUPPLEMENTAL DISCLOSURE OF CASH FLOW INFORMATION:Interest paid
    
    $
    3,986
    
    
    $
    5,105
    
    
    $
    7,362Income taxes refunded
    
    $
    (242
    )
    
    $
    (167
    )
    
    $
    (11,458
    )SUPPLEMENTAL SCHEDULE OF NONCASH INVESTING AND FINANCING ACTIVITIES:Acquisition of property through capital lease
    
    $
    2,224
    
    
    $
    
    
    
    $
    Value of warrant issued to stockholder in exchange for note payable origination
    
    $
    
    
    
    $
    1,258
    
    
    $
    Value of common stock and warrants issued in connection with note exchange offer and
loan origination
    
    $
    
    
    
    $
    
    
    
    $
    4,534Value of common stock and warrants issued in connection with settlement of class
action litigation
    
    $
    
    
    
    $
    
    
    
    $
    1,910Value of warrants issued to stockholders for providing credit support
    
    $
    
    
    
    $
    
    
    
    $
    702Value of common stock issued to third party for services
    
    $
    
    
    
    $
    
    
    
    $
    631
 The accompanying notes are an integral part of these consolidated financial statements. F-7




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##### 



TIMCO AVIATION SERVICES, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Amounts and Shares in Thousands, Except Per Share Data) NOTE 1  DESCRIPTION OF BUSINESS, LIQUIDITY, AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES DESCRIPTION OF BUSINESS TIMCO Aviation Services, Inc. (the Company) is a Delaware corporation, which through its
subsidiaries, provides aircraft maintenance, repair and overhaul (MR&O) services to commercial
passenger airlines, air cargo carriers, aircraft leasing companies, maintenance and repair
facilities and aircraft parts redistributors throughout the world. In July 2002, the Company sold
its flight surface repair operation, Aerocell Structures. The results of this business are
included in the accompanying consolidated results from continuing operations through the period of
its sale. Also, in December 2000, the Company sold substantially all of the assets of its parts
redistribution operation, new parts distribution operation and manufacturing operations, and in
March 2004, the Company sold an office and warehouse facility located in Miramar, Florida which had
been utilized by its parts redistribution operation. The results of operations for these
businesses and the results of transactions subsequent to December 2000 related to the run-off of
inventory and accounts receivables from the Companys distribution operations are included in the
accompanying consolidated statements of operations as discontinued operations. See Note 3 for
further discussion. On February 28, 2002, the Company completed a significant restructuring of its capital and equity,
including a note exchange and rights offering. See Note 9 for further discussion. Concurrent with
the completion of the note exchange and rights offering, the Company changed its capitalization by
increasing the number of its authorized shares of common stock from 30,000 shares to 500,000 shares
and by reducing the number of its issued and outstanding shares of common stock by converting every
ten shares of its issued and outstanding common stock into one share. Additionally, the Company
changed its corporate name from Aviation Sales Company to TIMCO Aviation Services, Inc. All
share and per share data contained herein reflects completion of the one-share-for-ten-shares
reverse stock split. In January 2005, the Company announced a tender offer to the holders of its 8% Senior Subordinated
Convertible PIK Notes due 2006 (New Senior Notes) and to the holders of its 8% Junior
Subordinated Convertible PIK Notes due 2007 (Junior Notes) to receive a 15% premium for agreeing
to an early conversion of their Notes into shares of the Companys authorized but unissued common
stock. The indentures relating to the New Senior Notes and Junior Notes provide that unless the
New Senior Notes and the Junior Notes are redeemed prior to their maturity, the New Senior Notes,
including all previously issued PIK interest and all accrued but unpaid interest, will
automatically convert at their maturity into 270,276 shares of common stock and the Junior Notes,
including all previously issued PIK interest and all accrued but unpaid interest, will
automatically convert at their maturity into 9,320 shares of common stock. On March 8, 2005, the Companys tender offer to the holders of its New Senior Notes and Junior
Notes expired. As of the expiration of the tender offer, the Company had received tenders and
related consents from holders of 47.0% in aggregate principal amount of the New Senior Notes and
tenders and related consents from holders of 75.2% in aggregate principal amount of the Junior
Notes. At the closing of the offer, the Company issued 145,916 shares of its authorized but unissued
common stock to the holders of the New Senior Notes who tendered in the offering (including 19,032
premium shares), 8,058 shares of its authorized but unissued common stock to the holders of the
Junior Notes who tendered in the offer (including 1,051 premium shares), and 70,942 shares to LJH
Ltd. (an entity controlled by the Companys principal stockholder) in connection with its partial
exercise of the LJH Warrant (defined below). After the closing of the offer, the Company has
256,558 shares outstanding and LJH, Ltd. owns approximately 57% of the outstanding common stock.
See Note 13 for further information. After consummation of the offer, $61,437 of New Senior Notes and $872 of Junior Notes remain
outstanding. All such notes will convert at their maturity into an aggregate of 145,705 shares of
the Companys authorized but unissued common stock. Further, upon the conversion of the remaining New Senior Notes and Junior Notes into
shares of common stock at their maturity, LJH Ltd. will receive an additional 62,445 shares of
common stock upon the final exercise of the LJH Warrant. At such time, the Company will have
464,707 shares of common stock outstanding and LJH Ltd. will own approximately 45% of the
outstanding common stock. F-8




---



##### 



LIQUIDITY In April 2004, the Company refinanced all of its then outstanding senior debt. On April 8, 2004,
the Company closed on an agreement with the CIT Group in which the Company obtained a $35,000
senior secured revolving line of credit (the CIT Group Revolving Line of Credit) and a $6,400
senior secured term loan (the CIT Group Term Loan, and collectively with the CIT Group Revolving
Line of Credit, the CIT Group Credit Facility). The CIT Group Credit Facility matures on
December 31, 2007. Effective on the same date, the Company obtained an $8,000 senior secured term
loan from Hilco Capital LP (the Hilco Term Loan) and refinanced the $14,412 of aggregate term
debt due to its principal stockholder. In addition, on March 31, 2004, the Company sold its office
and warehouse facility located in Miramar, Florida and used the proceeds to repay in full the
Companys TROL financing obligation ($23,824 as of March 31, 2004). For details of these events,
see Notes 3 and 4. For the year ended December 31, 2004, the Company incurred a loss from continuing operations of
$667. The Company also had a net stockholders deficit as of December 31, 2004 and continued to
require additional cash flow above amounts currently being provided from operations to meet its
working capital requirements. Additionally, at certain times during 2002, and during the quarter
ended March 31, 2003, the Company was out of compliance with the financial covenants contained in
its then existing Amended Credit Facility and Tax Retention Operating Lease (TROL) financing
arrangements. The Company, however, has obtained a waiver of non-compliance with all financial
covenants and thereby cured these covenant violations. See Note 4 for particulars. The Companys ability to service its debt obligations as they come due, including maintaining
compliance with the covenants and provisions of all of its debt obligations is dependent upon the
Companys future financial and operating performance. That performance, in turn, is subject to
various factors, including certain factors beyond the Companys control, such as changes in
conditions affecting the airline industry and changes in the overall economy. Additionally, as a
result of the state of the general economy, fluctuations in the price of jet fuel, a significant
decline but partial resurgence, from calendar year 2000, in passenger airline travel, the currently
on-going global war on terrorism, the war in Iraq, and a competitive price reduction in airfare
prices, the airline industry, and thus the Companys customer base, has been significantly
impacted. The result for some carriers has been the filing for protection under Chapter 11 of the
United States Bankruptcy Code. These factors have also resulted in some of the Companys
competitors exiting the maintenance, repair, and overhaul business. The Company is highly leveraged and has significant obligations under its outstanding debt and
lease agreements. As a result, significant amounts of cash flow from operations are needed to make
required payments of the Companys debt and lease obligations, thereby reducing funds available for
other purposes. Even if the Company is able to meet its debt service and other obligations when
due, the Company may not be able to comply with the covenants and other provisions under its debt
instruments. A failure to comply, unless waived by the lenders, would be an event of default and
would permit the lenders to accelerate the maturity of these debt obligations. It would also permit
the lenders to terminate their commitments to extend additional credit under their financing
agreements. Our senior credit facilities provide for the termination of the financing agreements
and repayment of all obligations in the event of a material adverse change in the Companys
business, as defined. If the Company was unable to meet its obligations under its debt instruments,
or if the Company could not obtain waivers of defaults under any such agreements (including
defaults caused by the failure to meet financial covenants), the lenders could proceed against the
collateral securing these financing obligations and exercise all other rights available to them.
While the Company expects that it will be able to make all required debt payments and meet all
financial covenants in 2005, there can be no assurance that it will be able to do so. PRINCIPLES OF CONSOLIDATION The accompanying consolidated financial statements include the accounts of the Company and its
wholly owned subsidiaries. Investments in joint ventures are accounted for under the equity method
of accounting. All significant intercompany transactions and balances have been eliminated. ACCOUNTING ESTIMATES The preparation of financial statements in conformity with accounting principles generally accepted
in the United States requires management to make estimates and assumptions that affect the reported
amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date
of the financial statements and the reported amounts of revenues and expenses during the reporting
periods. Actual results could differ from those estimates. Principal estimates made by the Company
include the estimated losses on disposal of discontinued operations, provisions to reduce inventory
to the lower of cost or fair value, the estimated profit or loss to be recognized as aircraft
maintenance, design and construction services are performed, the allowances for doubtful accounts
and notes receivable, the realizability of its investment in affiliates, the recoverability of its
long-lived assets and goodwill, medical benefit accruals, the estimated fair value of the
facilities under capital leases, and the accruals for litigation and environmental costs. A
principal assumption made by the Company is that inventory will be utilized in the normal course of
business and may be held for a number of years. F-9




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##### 



RECLASSIFICATIONS Certain amounts in the 2002 and 2003 financial statements have been reclassified to conform with
the 2004 presentation. CASH AND CASH EQUIVALENTS The Company considers all deposits with an original maturity of three months or less to be cash
equivalents. REVENUE RECOGNITION Revenues from aircraft maintenance services are recognized and unbilled receivables are recorded
based upon the percentage of completion method. Unbilled receivables are billed on the basis of
contract terms (which are generally on completion of an aircraft) and deliveries. The Company
recognizes revenue within its engine facility upon shipment of the overhauled engine. Also, the
Company exchanges rotable parts in need of service or overhaul for new, overhauled or serviceable
parts in its inventory for a fee. Fees on exchanges are recorded as sales at the time the unit is
shipped. In addition, gain on sales of equipment on lease is included in other operating revenue in
the accompanying consolidated statements of operations. ACCOUNTS RECEIVABLE AND CONCENTRATION OF CREDIT RISK The Company provides MR&O services to commercial airlines, air cargo carriers, distributors,
maintenance facilities, corporate aircraft operators and other companies. The Company performs
periodic credit evaluations of its customers financial conditions and provides allowances for
doubtful accounts as required. Accrued sales not billed for aircraft maintenance services are
billed on the basis of contract terms (which are generally on completion of an aircraft) and
deliveries. Accrued sales not billed amounted to $11,601 and $11,247 at December 31, 2004 and 2003,
respectively, and are included in accounts receivable in the accompanying consolidated balance
sheets. Additionally, billings in excess of costs approximated $3,453 and $2,275 at December 31,
2004 and 2003, respectively, and are included in other current liabilities in the accompanying
consolidated balance sheets. The Companys top ten customers accounted for approximately 78.2%, 75.9%, and 81.6% of operating
revenues, respectively, for the years ended December 31, 2004, 2003 and 2002. One customer
accounted for 28.2%, 26.0%, and 23.9%, a second customer accounted for 14.0%, 17.1%, and 18.3%, a
third customer accounted for 11.7%, 7.6%, and 3.1%, a fourth customer accounted for 4.3%, 6.6%, and
11.9%, and a fifth customer accounted for 3.3%, 5.7%, and 10.5%, of operating revenues for the
years ended December 31, 2004, 2003 and 2002, respectively. No other customer accounted for more
than 10% of operating revenues during fiscal years 2004, 2003 and 2002. While the relative
significance of any particular customer varies from period to period, the loss of, or significant
curtailments of purchases of our services by, one or more of our significant customers at any time,
would adversely affect our revenue and cash flow. As of December 31, 2004, one customer accounted for 24.2%, a second customer accounted for 14.4%,
and a third customer accounted for 10.6% of accounts receivable. As of December 31, 2003, one
customer accounted for 20.3%, a second customer accounted for 14.4%, a third customer accounted for
14.2%, and a fourth customer accounted for 10.6% of accounts receivable. In each case, the largest
customer is an airline that is currently in a proceeding under Chapter 11 of the United States
Bankruptcy Code. As a result of these and other credit exposures identified within our customer
base (including exposures relating to the pre-bankruptcy operations of the Companys largest
customer), during the fourth quarter of 2002 the Company recorded an additional bad debt provision
of approximately $1,300. INVENTORIES Inventories, which consist primarily of new, overhauled, serviceable and repairable aircraft parts,
are stated at the lower of cost or fair value on primarily a specific identification basis and
aircraft parts usage analysis. In instances where bulk purchases of inventory items are made, cost
is determined based upon an allocation by management of the bulk purchase price to the individual
components. Expenditures required for the recertification of parts are capitalized as inventory and
are expensed as the parts associated with the recertification are sold. Cost of inventory includes
raw materials, labor and overhead. The Company maintains raw materials, work in progress and
finished goods inventories in support of its operations. F-10




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##### 



At December 31, 2004 and 2003, inventories consisted of the following: 2004
    
    
    2003Finished goods
    
    $
    14,274
    
    
    $
    14,268Work in progress
    
    
    6,455
    
    
    
    10,136Raw materials
    
    
    1,515
    
    
    
    1,320$
    22,244
    
    
    $
    25,724
 The Company records a write-down to inventory to reduce the carrying value of its inventory to
the lower of cost or market value. In determining fair value, the Company assumes that its
inventory will be utilized in the normal course of business and not on a liquidation basis. Such
inventory may be held for periods beyond one year. Provisions for reduction of inventory values
during 2004, 2003, and 2002 were $1,936, $265, and $8,334, respectively. EQUIPMENT ON LEASE The Company previously leased equipment to customers in the airline industry on a worldwide basis
through noncancellable operating leases ranging from one to ten year terms. Operating lease income
was been recognized on a straight-line basis over the term of the underlying leases and was
included in other operating revenue in the accompanying consolidated statements of operations. The
cost of equipment on lease is amortized, principally on a straight-line basis, to the estimated
remaining net realizable value over the shorter of the lease term or the economic life of the
equipment. The Company has fully liquidated its leased assets portfolio as of December 31, 2003,
with all equipment leases expiring, and the Company is no longer in the equipment leasing business.
Amortization expense on leased equipment amounted to $0, $0, and $360, respectively, for the years
ended December 31, 2004, 2003 and 2002. FIXED ASSETS, NET Fixed assets are stated at cost, and at December 31, 2004 and 2003, consisted of the following: Depreciable Life
    
    2004
    
    
    2003Capitalized lease assets
    
    25 & 40 years
    
    $
    6,215
    
    
    $
    29,617Machinery and equipment
    
    3 to 7 years
    
    
    39,869
    
    
    
    36,809Furniture and fixtures
    
    3 to 5 years
    
    
    2,484
    
    
    
    2,453Leasehold improvements
    
    Shorter of lease term or useful life
    
    
    30,725
    
    
    
    30,81879,293
    
    
    
    99,697Accumulated depreciation
    
    
    
    
    (48,756
    )
    
    
    (44,597
    )$
    30,537
    
    
    $
    55,100
 For financial reporting purposes, the Company provides for depreciation of fixed assets using
the straight-line method at annual rates sufficient to amortize the cost of the assets less
estimated salvage values over the assets estimated useful lives. Maintenance and repair
expenditures are charged to expense as incurred, and expenditures for improvements and major
renewals are capitalized. The carrying amounts of assets which are sold or retired and the related
accumulated depreciation are removed from the accounts in the year of disposal, and any resulting
gain or loss is reflected in the statement of operations. Depreciation expense, included within
continuing and discontinued operations, amounted to $5,229, $5,514, and $5,170 for the years ended
December 31, 2004, 2003 and 2002, respectively. Impairments of long-lived assets are recognized when events or changes in circumstances indicate
that the carrying amount of the asset, or related groups of assets, may not be recoverable and the
Companys estimate of undiscounted cash flows over the assets remaining estimated useful life are
less than the assets carrying value. Measurement of the amount of impairment may be based upon
appraisals, market values of similar assets or estimated discounted future cash flows resulting
from the use and ultimate disposition of the asset. Throughout fiscal years 2004, 2003 and 2002,
the Company has reviewed the carrying value of long-term fixed assets for impairment and has
concluded that the estimated future operating cash flows anticipated to be generated during the
remaining life of these assets support the current net carrying value of these assets, thus, no
impairment charges have been recorded for such periods. F-11




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##### 



INTANGIBLE ASSETS Costs associated with obtaining financing are included in the accompanying consolidated balance
sheets as deferred financing costs and are being amortized over the terms of the loans to which
such costs relate. Amortization of deferred financing costs included in continuing operations for
the years ended December 31, 2004, 2003 and 2002 was $1,172, $2,867, and $5,527, respectively, and
is included in interest expense in the accompanying consolidated statements of operations. During
2004, as a result of the Companys refinancing activities (see Note 4), the Company expensed
approximately $145 of deferred financing costs. This expense, which related to the Amended Credit
Facility, is included in interest expense within the accompanying consolidated statement of
operations for the year ended December 31, 2004. Also during 2002, in conjunction with the
Companys capital and equity restructuring (see Note 9), deferred financing costs of $2,728 were
written off. In accordance with SFAS No. 15, this charge was included as a reduction to the gain on
restructuring of debt that was recorded and included within the accompanying consolidated statement
of operations for the year ended December 31, 2002. The cost and accumulated amortization of
deferred financing costs as of December 31, 2004 and 2003 is as follows: 2004
    
    
    2003Original basis
    
    $
    7,447
    
    
    $
    4,457Accumulated amortization
    
    
    (4,184
    )
    
    
    (2,867
    )$
    3,263
    
    
    $
    1,590
 In June 2001, the Financial Accounting Standards Board (FASB) issued Statement of Financial
Accounting Standards (SFAS) No. 142, Goodwill and Intangible Assets. SFAS No. 142 eliminates
the requirement to amortize goodwill and indefinite-lived intangible assets, addresses the
amortization of intangible assets with defined lives and addresses the impairment testing and
recognition for goodwill and intangible assets. SFAS No. 142 applies to goodwill and intangible
assets arising from transactions completed before and after the Statements effective date of
January 1, 2002 and requires that goodwill no longer be amortized, but tested for impairment at
least annually. As a result of the adoption of SFAS No. 142, the Company recorded no goodwill
amortization for the years ended December 31, 2004, 2003 or 2002. At December 31, 2004, the
Company had goodwill of $26,124, which is subject to the new impairment tests prescribed under the
statement. The Company adopted SFAS No. 142 on January 1, 2002. In accordance with SFAS No. 142,
the Company has elected July 31st as it annual impairment assessment date. The Company
has completed its initial impairment assessment as of January 1, 2002, and its annual impairment
assessments as of July 31, 2002, July 31, 2003 and July 31, 2004, and has concluded that no
impairment charge was required. Absent a significant change in the Companys operating
environment, the Companys assessment of goodwill impairment will next be re-evaluated as of July
31, 2005 (the annual assessment date). CUSTOMER DEPOSITS In the normal course of its business, the Company receives payments from customers in excess of
costs that it has expensed on contracts. These deposits do not typically extend beyond a short-term
period. DEFERRED INCOME As discussed in Note 5, during 2002 the Company sold the real estate and fixtures at one of its
locations to the Companys principal stockholder. Simultaneous with this sale, the Company entered
into a lease agreement with the principal stockholder for significantly all of these assets. As the
lease agreement qualifies for sale-leaseback accounting, the Company has deferred the gain on sale
of approximately $1,700 and will amortize this gain to income over the 10-year term of the lease
agreement. The unamortized deferred income as of December 31, 2004 and 2003, which approximated
$1,305 and $1,473, respectively, is reflected as deferred income within the accompanying
consolidated balance sheets. ENVIRONMENTAL COSTS Environmental expenditures that relate to current operations are expensed as incurred. Remediation
costs that relate to existing conditions caused by past operations are accrued when it is probable
that these costs will be incurred and can be reasonably estimated. Environmental expenses are
included in operating expenses in the accompanying consolidated statements of operations. F-12




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##### 



STOCK COMPENSATION PLANS As permissible under SFAS No. 123, Accounting For Stock-Based Compensation, the Company currently
accounts for all stock-based compensation arrangements using the intrinsic value method prescribed
by Accounting Principles Board Opinion No. 25, Accounting For Stock Issued To Employees, as
interpreted by Financial Accounting Standards Board (FASB) Interpretation No. 44, Accounting For
Certain Transactions Involving Stock Compensation. Accordingly, no compensation cost is currently
recognized for stock option awards granted to employees at or above fair market value. The following table illustrates the effects on net income and earnings per share if the Company had
applied the fair value recognition of FASB Statement No. 123 to stock-based employee compensation: Years Ended December 31,2004
    
    
    2003
    
    
    2002Net income (loss)  as reported
    
    $
    913
    
    
    $
    (261
    )
    
    $
    7,022Additional expense
    
    
    (247
    )
    
    
    (703
    )
    
    
    (2,391
    )Net income (loss)  pro forma
    
    
    666
    
    
    
    (964
    )
    
    
    4,631Net income (loss) per share, basic  as reported
    
    
    0.03
    
    
    
    (0.01
    )
    
    
    0.27Net income (loss) per share, diluted  as reported
    
    
    0.03
    
    
    
    (0.01
    )
    
    
    0.03Net income (loss) per share, basic  pro forma
    
    
    0.02
    
    
    
    (0.03
    )
    
    
    0.18Net income (loss) per share, diluted  pro forma
    
    
    0.02
    
    
    
    (0.03
    )
    
    
    0.02
 INCOME TAXES The Company accounts for income taxes in accordance with SFAS No. 109, Accounting for Income
Taxes. Under SFAS 109, deferred tax assets or liabilities are computed based upon the difference
between the financial statement and income tax bases of assets and liabilities using the enacted
marginal tax rate applicable when the related asset or liability is expected to be realized or
settled. Deferred income tax expenses or benefits are based on the changes in the asset or
liability from period to period. If available evidence suggests that it is more likely than not
that some portion or all of the deferred tax assets will not be realized, a valuation allowance is
required to reduce the deferred tax assets to the amount that is more likely than not to be
realized. Future changes in such valuation allowance would be included in the provision for
deferred income taxes in the period of change. See Note 7. FINANCIAL INSTRUMENTS The carrying amounts of cash and cash equivalents, accounts receivable, accounts payable, and
customer deposits approximate fair value due to the short maturity of the instruments and the
provision for what management believes to be adequate reserves for potential losses. Management
believes the fair values of the CIT Group Revolving Line of Credit, CIT Group Term Loan, the Hilco
Term Loan, and capital leases approximate the carrying amounts of the obligations in the
accompanying consolidated balance sheets because management believes the interest rate of those
obligations to be fair market interest rates. At December 31, 2004, the aggregate carrying value of
the New Senior Notes, Old Senior Notes, Junior Notes, and term loan to related party, approximated
$149,973, while the fair value of these obligations approximated $155,734. COMPREHENSIVE INCOME (LOSS) For all periods presented, comprehensive income (loss) is equal to net income or loss. SEGMENT REPORTING The Company operates its businesses as a single segment: airline MR&O services. RECENTLY ISSUED ACCOUNTING STANDARDS In January 2003, the FASB issued Interpretation 46, Consolidation of Variable Interest Entities.
This Interpretation was subsequently revised in December 2003. This Interpretation clarifies the
application of Accounting Research Bulletin No. 51, Consolidated Financial Statements, to certain
entities in which equity investors do not have the characteristics of a controlling financial
interest or do not have sufficient equity at risk for the entity to finance its activities without
additional subordinated financial support. An enterprise shall consolidate a variable interest
entity, as defined, if that enterprise has a variable interest that will absorb a majority of the
entitys expected losses, receive a majority of the entitys expected residual returns, or both.
Based on the revision performed in December 2003, this Interpretation became effective for the
Company beginning with the first quarter of fiscal 2004 (ending March 31, 2004). The Company has
adopted this Interpretation with no material impact on the consolidated financial statements. F-13




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##### 



In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payment, which is a
revision of FASB Statement 123, Accounting for Stock-Based Compensation. The Statement focuses
primarily on accounting for transactions in which an entity obtains employee services in
share-based payment transactions. SFAS No. 123 (Revised 2004) requires a public entity to measure
the cost of employee services received in exchange for an award of equity instruments based on the
grant-date fair value of the award (with limited exceptions). That cost will be recognized over the
period during which an employee is required to provide service in exchange for the award. This
statement is effective as of the beginning of the first interim or annual reporting period that
begins after June 15, 2005 and will be adopted by the Company during the third quarter of 2005
(ending September 30, 2005). The Company has not completed its assessment of the impact, if any,
that this Statement will have on its results of operations. In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43,
Chapter 4, which clarifies the types of costs that should be expensed rather than capitalized as
inventory. This statement also clarifies the circumstances under which fixed overhead costs
associated with operating facilities involved in inventory processing should be capitalized. The
provisions of SFAS No. 151 are effective for fiscal years beginning after June 15, 2005 and will be
adopted by the Company on January 1, 2006. The Company has not completed its assessment of the
impact, if any, that this Statement will have on its financial position or results of operations. NOTE 2BUSINESS COMBINATIONS In October 2002, the Company completed the purchase of the outstanding stock of Brice Manufacturing
Company (Brice) for a purchase price of $1,272 and the assumption of approximately $1,385 of
liabilities. Brice, located in Pacoima, California, manufactures and markets an extensive range of
aircraft seats, seat related products and services to airlines, leasing companies, airframe
manufacturers, and overhaul facilities throughout the world. The acquisition has been accounted
for under the purchase method of accounting and accordingly, the purchase price has been fully
allocated to the assets purchased and liabilities assumed based upon the fair values at the date of
acquisition. The result of operations for Brice have been included in the accompanying consolidated
statement of operations from the date of acquisition. The following table summarizes the estimated fair values of the assets acquired and liabilities
assumed at the date of acquisition: Accounts receivable
    
    $
    779Inventory
    
    
    1,366Property and equipment, net
    
    
    405Other assets
    
    
    107Total assets acquired
    
    $
    2,657Accounts Payable
    
    $
    324Accrued Expenses
    
    
    1,061Total liabilities assumed
    
    $
    1,385
 The Company financed its purchase of Brice through a $1,300 loan from the Companys principal
stockholder. The principal stockholder also agreed to loan the Company additional amounts equal to
the Companys costs relating to the Brice acquisition and amounts required to fund any monthly
shortfalls of earnings before interest, taxes, depreciation and amortization (EBITDA) from Brices
operations (the Keepwell agreement). From the date of acquisition through May 14, 2003, there was
approximately $60 of funding requirements. The Companys note to its principal stockholder was
unsecured, bore interest at LIBOR plus 5.5% and was due on the earlier of January 31, 2004 or the
termination of the revolving credit facility. This loan has been modified during 2003 and 2004.
See Note 4. NOTE 3SALE OF ASSETS AND OPERATING ENTITIES In March 2004, the Company sold an office and warehouse facility located in Miramar, Florida that
had previously been used in its parts redistribution operation for a sales price of $26,000. See
Note 4 for particulars of this sales transaction and resulting repayment of the Companys TROL
financing that was secured by the assets of this facility. The Company recorded the gain from its
sale of the Miramar facility along with the related rental income, depreciation expense and
interest expense within income from discontinued operations. Additionally, rental income,
depreciation expense and interest expense for the years ended December 31, 2003 and 2002 have been
reclassified to income from discontinued operations within the accompanying consolidated statements
of operations. In December 2003, the Company entered into an agreement to sell an idle facility located in
Covington, Kentucky. This facility was previously part of the Companys manufacturing operations
and had no operations since fiscal 2000. The net sales price was $454 and is included within net
assets of discontinued operations as of December 31, 2003 within the accompanying consolidated
balance sheet. The resulting gain on this sale of $411 is included within income from discontinued
operations within the accompanying consolidated statement of operations for the year ended December
31, 2003. The cash proceeds related to this sale were fully funded in February 2004. F-14




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During fiscal year 2003, the Company recognized income from discontinued operations of
approximately $2,770 resulting from the elimination and settlement of contingency exposures and
obligations relating to its parts redistribution operations and new parts bearings operations, both
of which were sold in December 2000, based on a current evaluation of these exposures. In July 2002, the Company completed the sale of substantially all of the assets and business of its
Aerocell Structures (Aerocell) operation. The net sales price was $9,600 (subject to the
post-closing adjustments described below), of which $9,062 was received in cash at the closing.
The results of operations for Aerocell are included within income from continuing operations
through the date of its sale. The Company used the proceeds of the Aerocell sale to repay $7,000 of
term loans and for working capital. Pursuant to the asset purchase agreement relating to the
Aerocell sale, the Company represented to the buyer that the value of the Aerocell assets at the
closing date were at least $11,700. The agreement provided procedures relating to the
determination of the closing date value of the Aerocell assets and required a post-closing payment
to the purchaser (on a dollar-for-dollar basis) if it was ultimately determined that the closing
date value of the Aerocell assets were lower than the targeted amount. The Agreement also provided
that certain funds held in escrow ($500) were to be held to support certain indemnification rights
provided in the Agreement, and, provided that no claims for indemnity had been asserted, the funds
being held in escrow were to be released one year after the Closing Date. There was also certain
inventory of Aerocell which the Company would have to pay up to $200 in cash one year from the
closing if that inventory was not sold or consumed by that date. For all contingency exposures relating to the sale of Aerocell, which included working capital
adjustments and inventory repurchases, the Company recorded certain accruals as of December 31,
2002, in the aggregate amount of $455. During fiscal 2003, however, the Company entered into an
agreement that globally settled all unresolved purchase price issues and inventory repurchase
obligations. As part of this settlement, the Company released approximately $350 of the funds held
in escrow to the purchaser. Further, as a result of the settlement, the Company was released from
all contingencies for working capital adjustments and inventory repurchases. In light of the
settlement, during fiscal 2003 the Company reversed all accruals for contingency exposures and
received the net cash amount of the escrow funds (approximately $115). The total gain resulting
from the settlement ($570) has been reflected within other income  net in the accompanying
consolidated statement of operations for the year ended December 31, 2003. During 2000, the Company sold substantially all of the assets of its parts redistribution
operation, its new parts distribution operation and its manufacturing operations. See the Companys
Annual Report on Form 10-K, as amended, for the year ended December 31, 2003 for particulars of the
sales of these operations. In July 2002, the Company closed on the transactions contemplated by
the Post-Closing Resolution Agreement, dated as of June 10, 2002 (the PCRA) between the Company
and Kellstrom. This settlement resolved and settled globally outstanding disputes between the
Company and Kellstrom (the Settlement) relating to matters arising out of the Companys December
2000 sale of substantially all of the assets of its redistribution operation to Kellstrom. As part of the Settlement:  a.
    Kellstrom purchased certain furniture, fixtures and equipment (FF&E), approximately $7,700,
net, from Aviation Sales Distribution Services Company (ASDC), a subsidiary of the Company,
which equipment was being used by Kellstrom in the operation of its business;b.
    Kellstrom put certain uncollected, fully reserved accounts receivable, which were sold by
ASDC to Kellstrom as part of the sale of the assets of the redistribution operation to the
Company in accordance with the terms of the Asset Purchase Agreement, dated December 1, 2000,
among Kellstrom, the Company and ASDC (the APA);c.
    Kellstrom and the Company resolved outstanding purchase price adjustment disputes under the APA;d.
    The Company and Kellstrom settled and setoff amounts (approximately $1,200) due and owing in
the ordinary course between Kellstrom and the Company, including certain rental amounts owed by
Kellstrom under the Miramar Lease (defined below);e.
    Kellstroms sub-lease (the Miramar Lease) of the Companys previously owned 525,000 square
foot Miramar, Florida warehouse and office facility (the Miramar Facility) was amended (the
Amended Kellstrom Lease) to provide for a term of twenty (20) years with an annual minimum
rental of $2,750 for the first five years, $3,000 for years six through ten and at fair market
value thereafter (all subject to CPI increases). Further, the Amended Kellstrom Lease provided
Kellstrom with a one-time right to terminate the Amended Kellstrom Lease upon the completion of
the 7th lease year after the closing of the Settlement (See discussion above and within Note 4
for particulars of the sale of this warehouse and office facility);f.
    The Non-Competition Agreement between the Company and Kellstrom was amended to, among other
things, allow the Companys Aerocell Structures flight surfaces MR&O operation to exchange
flight surfaces with its customers and to allow the Company, during the six months following
the completion of the Settlement, to sell up to $4,000 of aircraft parts in the open market;
and F-15




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##### 



g.
    The Cooperation Agreement between Kellstrom and the Company, which obligated the Company to
purchase aircraft parts from Kellstrom, was terminated. The closing of the Settlement resulted in a net cash payment to the Company of approximately $400.
For the year ended December 31, 2002, the Company recorded a gain of $1,600 for the Settlement
transactions described above. This gain has been included within other income, net ($700) and
income from discontinued operations ($900) within the accompanying consolidated statement of
operations. A summary of the assets and liabilities of the discontinued operations as of December 31, 2004 and
2003 is as follows: 2004
    
    
    2003Accounts receivable, net
    
    $
    12
    
    
    $
    5Inventories, net
    
    
    
    
    
    
    Fixed assets at net realizable value
    
    
    
    
    
    
    454Assets of discontinued operations
    
    
    12
    
    
    
    459Accounts payable and accrued expenses
    
    
    
    
    
    
    (228
    )Notes payable
    
    
    
    
    
    
    (50
    )Liabilities of discontinued operations
    
    $
    
    
    
    $
    (278
    )
 The above asset amounts are net of valuation allowances of $4,971 and $5,015 as of December
31, 2004 and 2003, respectively. F-16




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##### 



NOTE 4LONG-TERM DEBT Long-term debt at December 31, 2004 and 2003 consisted of the following: 2004
    
    
    2003New Senior Subordinated Notes, due in 2006
interest (paid-in-kind) at 8.000% (New Senior Notes)
    
    $
    115,800
    
    
    $
    115,800Old Senior Subordinated Notes, due in 2008
interest at 8.125% (Old Senior Notes)
    
    
    16,247
    
    
    
    16,247Junior Subordinated Notes, due in 2007
interest (paid-in-kind) at 8.000% (Junior Notes)
    
    
    3,514
    
    
    
    3,063Term loan with a related party, due in 2008
interest paid-in-kind at 12.000% and cash at 6.000%
    
    
    14,412
    
    
    
    The CIT Group Revolving Line of Credit, due in 2007
interest at Prime and/or Libor plus an
advance rate (4.940%)
    
    
    11,692
    
    
    
    The CIT Group Term Loan, due in 2007
interest at the prevailing rate of the CIT Group
Revolving Line of Credit plus 1.000% (5.940%)
    
    
    6,109
    
    
    
    Hilco Term Loan, due in 2007
interest at Prime plus an advance rate (10.250%)
    
    
    8,000
    
    
    
    Tax Retention Operating Lease Financing, due in 2005
interest at Prime plus 3.250% to 4.000
(7.250% to 8.000%) (TROL)
    
    
    
    
    
    
    23,824Amended Revolving Credit Facility, due in 2004
interest at Prime plus 3.000% (7.000%)
    
    
    
    
    
    
    14,705Term loan with a related party, due in 2006
interest (paid-in-kind) at 16.000%
    
    
    
    
    
    
    8,250Amended BofA Term Loan, due in 2004
interest at LIBOR plus 2.000% (3.380%)
    
    
    
    
    
    
    5,000Amended senior term loan with a financial institution,
due in 2004, interest at 12%
    
    
    
    
    
    
    3,500Total debt
    
    
    175,774
    
    
    
    190,389Less  Current maturities
    
    
    12,856
    
    
    
    16,267Total long-term debt
    
    $
    162,918
    
    
    $
    174,122
 The aggregate maturities of long-term debt for the five years subsequent to December 31, 2004
are $12,856, $116,964, $15,295, $30,659, and $0 thereafter. See Note 13. However, $115,800 of the
2006 maturities and $3,514 of the 2007 maturities are instruments that automatically convert into
common stock at their maturity unless otherwise redeemed by the Company for cash and securities
prior to that date. 8% SENIOR SUBORDINATED CONVERTIBLE PIK NOTES DUE 2006 On February 28, 2002, in connection with the note exchange portion of the restructuring (see Note
9), the Company issued $100,000 face value in aggregate principal amount of 8.0% senior
subordinated convertible paid-in-kind (PIK) notes (New Senior Notes), which mature on December
31, 2006. The New Senior Notes bear interest from the date of issuance and are payable at the
Companys option either in cash or paid-in-kind through the issuance of additional New Senior Notes
semiannually on June 30 and December 31 of each year. If the Company does not pay interest in cash
as of an interest payment date, the Company will automatically be deemed to have paid such interest
in-kind and additional New Senior Notes in the amount of such interest payment will automatically
be deemed to be outstanding from such date forward. The New Senior Notes are general unsecured obligations and are subordinated in right of payment to
all current and future senior debt. The New Senior Notes are fully and unconditionally guaranteed
by substantially all of the Companys existing subsidiaries and each subsidiary that will be
organized in the future by the Company, unless such subsidiary is designated as an unrestricted
subsidiary. Subsidiary guarantees are joint and several, full and unconditional, general unsecured
obligations of the subsidiary guarantors. Additionally, there are no significant restrictions that
would preclude the parent company from obtaining funds, either through loan or dividend, from the
subsidiary guarantor. Subsidiary guaranties are subordinated in right of payment to all existing
and future senior debt of subsidiary guarantors, including the CIT Group Credit Facility and the
Hilco Term Loan, and are also effectively subordinated to all secured obligations of subsidiary
guarantors to the extent of the assets securing their obligations, including the CIT Group Credit
Facility, the Hilco Term Loan and the $14,412 related party term loan. F-17




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The indenture for the New Senior Notes (i) permits the Company to incur indebtedness equal to the
greater of $95,000 or an amount that satisfies a fixed charge coverage ratio of 2.25 to 1.00, (ii)
requires the Company, upon a change of control or certain asset sales, to repurchase the New Senior
Notes at a price equal to the redemption price which the Company would be obligated to pay if it
redeemed the New Senior Notes on the date of the change of control or asset sale; and (iii) does
not contain a provision requiring acceleration of any premium due upon acceleration of the New
Senior Notes upon an event of default by reason of any willful action (or inaction) taken (or not
taken) by the Company with the intention of avoiding the prohibition on the redemption of New
Senior Notes. The New Senior Notes are redeemable for cash at the Companys option at the following percentages
of par plus accrued interest on the par value through the date of redemption: 2005  75.625% and
2006  77.5%. The New Senior Notes also provide that the holders will receive an aggregate of 3,003
shares of common stock if the New Senior Notes are redeemed in 2005 or 2006. If the New Senior Notes have not already been redeemed or repurchased, the New Senior Notes,
including those New Senior Notes previously issued as paid-in-kind interest and all accrued but
unpaid interest, will automatically convert on December 31, 2006 into an aggregate of 270,276
shares of common stock. Holders of New Senior Notes will not receive any cash payment representing
principal or accrued and unpaid interest upon conversion; instead, holders will receive a fixed
number of shares of common stock and a cash payment to account for any fractional shares. See Note 13 for information about the Companys recently completed tender offer to the holders of
the New Senior Notes. 8 1/8% SENIOR SUBORDINATED NOTES DUE 2008 In 1998, the Company sold $165,000 of senior subordinated notes (Old Senior Notes) with a coupon
rate of 8.125% at a price of 99.395%, which mature on February 15, 2008. On February 28, 2002,
$149,000 face value of these notes were cancelled as part of the note exchange in exchange for cash
and securities, and substantially all of the covenant protection contained in the indenture
relating to the remaining Old Senior Notes was extinguished. As a result of the exchange offer and
consent solicitation, $16,247 in aggregate principal amount, net of discount, of Old Senior Notes
remain outstanding at December 31, 2004 and 2003. See Note 9 for a description of the note
exchange. Interest on the Old Senior Notes is payable on February 15 and August 15 of each year.
The Old Senior Notes are general unsecured obligations of the Company, subordinated in right of
payment to all existing and future senior debt, including indebtedness outstanding under the CIT
Group Credit Facility and the Hilco Term Loan, and under facilities that may replace such
facilities in the future, and to the $14,412 related party term loan and the New Senior Notes. In
addition, the Old Senior Notes are effectively subordinated to all secured obligations to the
extent of the assets securing such obligations, including the CIT Group Credit Facility, the Hilco
Term Loan, and the $14,412 related party term loan. The Old Senior Notes are fully and unconditionally guaranteed, on a senior subordinated basis, by
substantially all of the Companys existing subsidiaries and each subsidiary that will be organized
in the future by the Company, unless such subsidiary is designated as an unrestricted subsidiary.
Subsidiary guarantees are joint and several, full and unconditional, general unsecured obligations
of the subsidiary guarantors. Additionally, there are no significant restrictions that would
preclude the parent company from obtaining funds, either through loan or dividend, from the
subsidiary guarantors. Subsidiary guarantees are subordinated in right of payment to all existing
and future senior debt of subsidiary guarantors, including the CIT Group Credit Facility, Hilco
Term Loan, the $14,412 related party term loan and the New Senior Notes, and are also effectively
subordinated to all secured obligations of subsidiary guarantors to the extent of the assets
securing their obligations, including the CIT Group Credit Facility, the Hilco Term Loan, and the
$14,412 related party term loan. The Old Senior Notes are redeemable, at the Companys option, in whole or in part, at any time
after February 15, 2003, at the following redemption prices, plus accrued and unpaid interest and
liquidated damages, if any, to the redemption date: (i) 2005101.354% and (ii) 2006 and
thereafter100%. Upon the occurrence of a change in control, the Company will be required to make
an offer to repurchase all or any part of each holders senior subordinated notes at a repurchase
price equal to 101% of the principal amount thereof, plus accrued and unpaid interest and
liquidated damages, if any, thereon to the repurchase date. There can be no assurance that the
Company will have the financial resources necessary to purchase the senior subordinated notes upon
a change in control or that such repurchase will then be permitted under the CIT Group Credit
Facility or any senior facility that replaces the CIT Group Credit Facility in the future. F-18




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##### 



8% JUNIOR SUBORDINATED CONVERTIBLE PIK NOTES DUE 2007 As discussed in Note 6, the Companys settlement of its outstanding class action litigation became
effective on September 20, 2002. As part of this settlement, the Company issued $4,000 face value
in aggregate principal amount of the Companys new junior subordinated convertible PIK notes
(Junior Notes). These notes bear interest at 8% and mature on January 2, 2007. The Junior Notes
bear interest from September 20, 2002 and are payable at the Companys option either in cash or
paid-in-kind through the issuance of additional notes semiannually on June 30 and December 31 of
each year. If the Company does not pay interest in cash as of an interest payment date, the Company
will automatically be deemed to have paid such interest in-kind and additional Junior Notes in the
amount of such interest payment will automatically be deemed to be outstanding from such date
forward. The Junior Notes have been recorded as of September 20, 2002 (the effective date) at their
then current redemption value of $2,500. The discount is being accreted to the maturity redemption
value, due in January 2007, of approximately $4,400. The Junior Notes are general unsecured
obligations and are subordinated in right of payment to all current and future senior debt,
including the Companys CIT Group Credit Facility and the Hilco Term Loan, to the $14,412 related
party term loan, and to the New Senior Notes and the Old Senior Notes. The Junior Notes are redeemable for cash at the Companys option at the following percentages of
par plus accrued interest on the par value through the date of redemption: 2005  75.625% and 2006
 77.5%. The Junior Notes also provide that the holders will receive an aggregate of 104 shares of
common stock if the Junior Notes are redeemed in 2005 or 2006. If the Junior Notes have not already been redeemed or repurchased, the Junior Notes, including
those Junior Notes previously issued as paid-in-kind interest and all accrued but unpaid interest,
will automatically convert on January 2, 2007 into an aggregate of 9,320 shares of common stock.
Holders of Junior Notes will not receive any cash payment representing principal or accrued and
unpaid interest upon conversion; instead, holders will receive a fixed number of shares of common
stock and a cash payment to account for any fractional shares. See Note 13 for information about the Companys recently completed tender offer to the holders of
the Junior Notes. TAX RETENTION OPERATING LEASE (TROL) FINANCING The Companys TROL financing arrangement was originally utilized to develop two facilities: (i) a
corporate headquarters and warehouse facility to house the Companys redistribution operation,
which was being subleased to Kellstrom after the sale of that business to Kellstrom in 2000, and
(ii) a facility to house the Companys Caribe operations, which were sold in May 2001.
Substantially all of the Companys subsidiaries had guaranteed the Companys obligations under the
TROL financing arrangement. Payments were at a rate of Prime plus 3.25% to 4.00% and the Company
was responsible for all property taxes, insurance and maintenance of the property. Under the terms
of the Amended TROL Financing Agreement, entered into in July 2002, the maturity date of the TROL
financing was extended until June 30, 2005 and the base monthly rental under the TROL was increased
to the greater of: (i) the amount being received by the Company under its sublease for the
Companys Miramar facility plus, commencing July 1, 2003, an additional monthly payment by the
Company, or (ii) $210. On February 5, 2004, the Company entered into a definitive agreement to sell its office and
warehouse facility, and on March 31, 2004, the Company closed on the sale contemplated by this
definitive agreement. The gross sales price was $26,000. The proceeds of the sale were used to
repay in full the TROL financing obligation ($23,824). The balance, net of transaction expenses and
other Miramar property related expenses which the Company was obligated to pay, which approximates
$320, was used to repay amounts outstanding under the Amended Term Loan (which repayment occurred
in April 2004 as part of Companys refinance of all of its senior debt obligations. See SENIOR
CREDIT FACILITIES below). Additionally, as a result of this sale, the Company recognized a gain on
disposal of fixed assets of $825. This gain is included within income from discontinued
operations, net of income taxes within the accompanying consolidated statements of operations for
the year ended December 31, 2004. Finally, as was required under the Companys previous senior
credit facility, in February 2004, the Company entered into an amendment and limited waiver
agreement with its previous senior lenders for the purpose of releasing the Miramar facility for
sale. SENIOR CREDIT FACILITIES Commencing January 30, 2004, the Company entered into a series of two amendments and limited waiver
agreements pursuant to which the maturity date of the Companys then existing senior revolving
credit and term loan facilities, which were scheduled to mature on January 31, 2004, were extended
until July 31, 2004. Through these series of amendments and limited waiver agreements, the Company
temporarily extended its senior revolving credit facility and term loan (the Amended Credit
Agreement). Under the Amended Credit Agreement, the Company had a $30,000 senior secured
revolving line of credit (the Amended Revolving Credit Facility) and a $3,500 senior secured term
loan (the Amended Term Loan and collectively with the Amended Revolving Credit Facility, the
Amended Credit Facility). Borrowings under the Amended Credit Facility were secured by a lien on
substantially all of the Companys assets and the borrowing base consisted primarily of certain of
the Companys account receivables, inventory, and machinery and equipment. The interest rate on
the Amended Revolving Credit Facility was, at the Companys
option, (a) Prime plus 3% per annum, or (b) LIBOR plus 4.5% per annum. The interest F-19




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##### 



rate on the Amended Term Loan was 12%
per annum. Also at certain times during fiscal 2002 and during the first quarter of 2003, the
Company was not in compliance with certain covenants contained in the Amended Credit Agreement.
The senior lenders, however, waived, and in some instances, amended all such events of
non-compliance and as of December 31, 2002 and March 31, 2003, the Company was in compliance with
all covenant requirements as amended. On April 8, 2004, the Company closed on a refinancing of all of its senior debt as contemplated by
a financing agreement dated April 5, 2004 between the Company and the CIT Group. Under this
financing agreement, the Company obtained the CIT Group Revolving Line of Credit, which is a
$35,000 senior secured revolving line of credit, and the CIT Group Term Loan, which is a $6,400
senior secured term loan. The Company used the proceeds from the CIT Group Credit Facility to repay
in full amounts outstanding under its Amended Revolving Credit Facility, to repay the warrant
repurchase obligation due to a previous lender (as described in Note 6-OTHER MATTERS) and for
working capital. The CIT Group Revolving Line of Credit is due December 31, 2007 and bears interest, at the
Companys option, at (a) Prime plus an advance rate ranging from 0.00% to 0.75%, or (b) LIBOR plus
an advance rate ranging from 2.50% to 4.00%, with the advance rates contingent on the Companys
leverage ratio. The Company has currently elected both Prime and LIBOR options for portions of the
outstanding revolving line of credit. Also, in accordance with the requirements of EITF 95-22, the
Company has presented this revolving line of credit as a short-term obligation. The CIT Group Term
Loan is due in quarterly installments of $291, commencing on October 1, 2004, with the final
quarterly installment due on December 31, 2007. The CIT Group Term Loan bears interest at the
prevailing rate of the CIT Group Revolving Line of Credit plus one percent. Also, the CIT Group
Credit Facility contains certain financial covenants regarding the Companys financial performance
and certain other covenants, including limitations on the incurrence of additional debt, and
provides for the termination of the CIT Group Credit Facility and repayment of all debt in the
event of a change in control, as defined. In addition, an event of default under the Hilco Term
Loan (described below) will also result in a default under the CIT Group Credit Facility.
Borrowings under the CIT Group Credit Facility are secured by a lien on substantially all of the
Companys assets. Borrowings under the CIT Group Revolving Line of Credit are based on a borrowing
base formula that takes into account the level of the Companys receivables and inventory.
Further, the amounts that the Company can borrow under the CIT Group Revolving Line of Credit are
affected by various availability reserves that are established by the lenders under the financing
agreement, and the Companys borrowings under the CIT Group Revolving Line of Credit are limited
based on the ratio of the Companys debt to EBITDA. Finally, the agreement relating to the CIT
Group Revolving Line of Credit requires that at the time of each additional borrowing, the Company
must make various representations and warranties to its lenders regarding its business (including
several reaffirming that there have been no changes in the status of specific aspects of the
Companys business that could reasonably be expected to have a material adverse effect upon the
business operation, assets, financial condition or collateral of the Company and its subsidiaries
taken as a whole), and be in compliance with various affirmative and negative covenants, all as
more particularly set forth in the agreement. As of December 31, 2004, the outstanding aggregate
amount borrowed under the CIT Group Revolving Line of Credit was $11,692, the outstanding CIT Group
Term Loan was $6,109, the amount of outstanding letters of credit under the CIT Group Revolving
Line of Credit was $11,064, and $9,891 was available for additional borrowing under the CIT Group
Revolving Line of Credit. Additionally, simultaneous with its obtaining the CIT Group Credit Facility, the Company obtained
the Hilco Term Loan, which is an $8,000 term loan, from Hilco Capital LP. The Company used the
proceeds from the Hilco Term Loan to repay amounts outstanding under its Amended Revolving Credit
Facility and Amended Term Loan. The Hilco Term Loan matures on December 31, 2007 and bears interest
at Prime plus an advance rate ranging from 3.00% and 6.00% with the advance rate contingent upon
meeting (from time to time) a ratio of the Companys secured debt to EBITDA. In addition, the
Hilco Term Loan bears PIK interest ranging from 2.00% to 5.00% with the prevailing rate also being
contingent upon the ratio of the Companys level of secured debt to EBITDA. At no time during the
term of this loan, however, will the combined cash and PIK interest rate be less then 9.00% nor
greater then 18.00% per annum. Also, the Hilco Term Loan contains certain financial covenants
regarding the Companys financial performance and certain other covenants, including limitations on
the incurrence of additional debt, and provides for the termination of the Hilco Term Loan and
repayment of all debt in the event of a change in control, as defined. In addition, an event of
default under the CIT Group Credit Facility (described above) will also result in a default under
the Hilco Term Loan. Borrowings under the Hilco Term Loan are secured by a lien on substantially
all of the Companys assets. In connection with the CIT Group Credit Facility and the Hilco Term Loan, the Company paid
aggregate fees of approximately $2,858. These fees will be amortized as deferred financing fees
over the term of the new loans. In addition, as a result of these financing activities, the
Company has expensed approximately $145 of unamortized deferred financing costs in April 2004 which
relate to the Amended Credit Facility. In addition, the Company previously had a $5,000 term loan with Bank of America (BofA), which had
been credit supported by various parties, including the Companys principal stockholder, and which
was scheduled to mature on January 31, 2004. In connection with the above-described short-term
extension of the Amended Credit Facility, the Companys principal stockholder repaid BofA and
agreed to extend the term of this loan, under the same terms previously extended by BofA, except
the maturity date was extended until July 31, 2004. F-20




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Under these terms, this $5,000 related party term loan bore interest
at the rate of LIBOR plus 2%. In April 2004, the Company refinanced all of its previously
outstanding debt (principal plus accrued and unpaid interest), including this $5,000 term loan,
with its principal shareholder. See NOTE PAYABLE TO RELATED PARTY below. For providing credit support for the $5,000 BofA Term Loan, the Company, in September 2002, issued
five-year warrants (exercisable upon grant) to purchase 750 shares of its unissued common stock at
an exercise price of $1.05 per share to each of two individuals (warrants to purchase 1,500 shares
of common stock in the aggregate), one of whom is the Companys principal stockholder.
Additionally, the Company paid approximately $50 in cash to both of these individuals. The Company
recorded the value of these warrants (approximately $700) and the cash payment as deferred
financing costs and amortized this amount to expense over the term of the $5,000 BofA Term Loan. NOTE PAYABLE TO RELATED PARTY On May 14, 2003, the Company entered into an agreement with its principal stockholder pursuant to
which the principal stockholder loaned the Company $6,050. This term loan was used for working
capital requirements. This term loan had a three-year maturity, was secured, and bore paid-in-kind
interest at the rate of 16% per annum. From inception through April 8, 2004 (the date the Company
refinanced of all of its outstanding related party debt obligations), all interest obligations
($1,127) had been paid-in-kind. Further, the $1,300 loan obtained from the principal stockholder
in connection with the acquisition of Brice Manufacturing in October 2002 was combined with and
added into this $6,050 loan. This term loan from the Companys principal stockholder contained
cross acceleration provisions if the obligations to the Companys senior lenders were accelerated. As partial consideration for
the funding of the $6,050 term loan, the Company issued a warrant (the
LJH Warrant) to its principal stockholder to acquire, for nominal consideration, 30% of the
Companys outstanding common stock (on a fully-diluted basis) as of the day the warrant is
exercised. The warrant is exercisable on or before January 31, 2007. The warrant valuation, as
determined by an independent business valuation specialist through a fair market value assessment
of the Company, was recorded at $1,258 as of May 14, 2003. The Company recorded the value of this
warrant as deferred financing costs and was amortizing this amount to expense over a three-year
period (the original period of this loan). As a result of the related party term loan refinancing
described below, effective April 8, 2004 the Company reset the amortization period for the
unamortized deferred financing balance and will amortize this amount over the term of the newly
established related party term loan (January 31, 2008). In January 2005, the Company announced an
offer for early conversion of its New Senior Notes and Junior Notes. As part of this offer, the
Companys principal stockholder agreed to certain amended terms with respect to the LJH Warrant.
See Note 13 for specifics of this offer and the amended terms of the LJH Warrant. In September 2003, the Company recorded a $900 obligation reflecting the Companys purchase from
its principal stockholder of the aircraft parts inventory located at the Goodyear facility (which
inventory was acquired by the Companys principal stockholder in the AMS bankruptcy proceedings;
see Note 5). In January 2004, the Companys principal stockholder repaid the Companys previously outstanding
$5,000 term loan with BofA and continued to extend this loan to the Company under the same terms
previously extended by BofA, except the maturity date was extended until July 31, 2004. See SENIOR
CREDIT FACILITIES above for particulars. On April 8, 2004, the Company combined all of its previously outstanding debt (principal plus
accrued and unpaid interest) with its principal stockholder into a new $14,412 term loan due on
January 31, 2008 (the LJH Term Loan). The LJH Term Loan combines the $1,300 loan relating to the
Brice acquisition, the $6,050 related party term loan made in May 2003, the $900 obligation related
to the AMS inventory purchase, the $5,000 loan which replaced the BofA term loan and PIK interest
previously paid on these obligations. The LJH Term Loan bears interest at 18% per annum, 6% of
which is payable in cash and the balance of which will be PIK. The LJH Term Loan is pari-passu with
the New Senior Notes, but is secured by a lien on substantially all of the Companys assets. The
LJH Term Loan also contains cross acceleration provisions if the Companys obligations to the CIT
Group and Hilco are accelerated. NOTE 5RELATED PARTY TRANSACTIONS An entity controlled by the Companys principal stockholder purchases aircraft for resale and
lease, and the Company provides aircraft maintenance service work to that entity. Services
provided to that entity are charged at not less then the rates that would be charged for such
services to an unaffiliated third party. During 2004 and 2003, the billings related to the
services that were provided to such entity were approximately $2,884 and $588, respectively. The
Company did not provide these services during 2002. In addition, during 2003 the Company utilized
an aircraft owned by its principal stockholder. All usage fees were no greater then would be
charged by an unaffiliated third party. Expenses associated with this usage were $33 in 2003. The
Company did not use this aircraft during 2004 or 2002. At December 31, 2004, the Company had a net
receivable from this entity of $1,644, of which $1,162 has been received subsequent to year-end. F-21




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During December 2002, an entity controlled by the Companys principal stockholder acquired the
operating assets of Aviation Management Systems, Inc. (AMS) located in Phoenix, Arizona.
Additionally, this entity assumed a lease with the City of Phoenix for facilities previously leased
by AMS at the Goodyear Airport. In April 2003, the Company entered into an operating sublease
agreement with the principal stockholder to operate the business in the facilities that were
previously leased to AMS. The term of the sublease is for three years with rental payments of $432
annually. Under the sublease agreement, the Company is also responsible for insurance, taxes and
charges levied by the City of Phoenix under the new lease. In addition, as discussed within Note
4, the Company has agreed to increase its related party term loan by $900 reflecting the purchase
from its principal stockholder of the aircraft parts inventory located at the Goodyear facility
(which inventory was acquired by the Companys principal stockholder in the AMS bankruptcy
proceedings). Further, on April 4, 2004, the Company entered into an equipment lease with its
principal stockholder with respect to certain equipment and tooling used at the Goodyear facility
(which equipment and tooling had been acquired by the Companys principal stockholder in the AMS
bankruptcy proceedings). The lease, which is recorded as a capital lease, is for a two-year term
and requires monthly payments of $74. Both the inventory sale and the equipment lease are believed
to be on terms not less favorable to the Company than could be obtained from an unaffiliated third
party. During October 2002, the Company sold its real estate and fixtures located at the Companys
Aircraft Interior Design, Inc. (AID) operation in Dallas, Texas, to the Companys principal
stockholder. The gross sale price for these assets was approximately $2,400, which was the
estimated fair market value, based on a third party appraisal, on the sale date. Simultaneous with
this sale, the Company entered into an operating lease agreement with the principal stockholder for
substantially all of these assets. The term of this lease is ten years. Annual rental payments are
approximately $300 per year, with the Company being responsible for, among other things, taxes,
insurance and utilities. The sale and resulting leaseback qualify for sale leaseback accounting
pursuant to SFAS No. 98, Accounting for Leases. The Company has deferred the gain on sale of
approximately $1,700 and is amortizing this gain to income over the term of the lease agreement as
an offset to rent expense. Deferred income within the accompanying December 31, 2004 and 2003
consolidated balance sheets includes $1,305 and $1,473, respectively, relating to this sale
leaseback transaction. Additionally, for the portion of the real estate that was not included
within the subsequent lease agreement, the Company recorded a gain of approximately $100 for the
year ended December 31, 2002. During 2004, 2003, and 2002, the Company leased certain real property from entities controlled by
one of its former directors and executive officers. These facilities were previously utilized as
the headquarters of two of the Companys MR&O operations. The Company has subsequently moved out
of these facilities and at December 31, 2004 is liable on only one of the facility lease
agreements. The Company has in turn subleased this facility to a third party. Prior to fiscal
2003, this sublease arrangement was for only a portion of the Companys lease term. During 2003,
however, this sublease arrangement was extended through the full original lease term. As a result
of this sublease extension, the Company eliminated a $300 accrual previously established for the
shortfall in the operating lease commitment and the amount of the original sublease income. The
reversal of this accrual is reflected as a reduction to operating expenses for the year ended
December 31, 2003. Additionally, during 2002, the Company utilized an aircraft owned by an entity
controlled by this former director and executive officer. Payments for all of these items were
approximately $274, $350, and $300 in 2004, 2003, and 2002, respectively. During 2003 and 2002, the Company utilized an aircraft owned by its Chief Executive Officer. All
usage fees were no greater than would be charged by unaffiliated third parties and TIMCOs fees for
services on the aircraft were at its normal hourly rates. Expense associated with this use were $51
in 2003 and $272, net of services provided on the aircraft totaling $39, in 2002. This aircraft
was sold by the Companys Chief Executive Officer during 2003. See Note 4 for terms and conditions of the Companys $14,412 related party term loan, which
includes the $1,300 Brice acquisition loan, from its principal stockholder. Also see Note 4 for a
description of debt guarantees by certain directors and principal stockholders. Finally, see Note
13 for an understanding as to the balance of New Senior Notes and Junior Notes previously held by
the Companys principal stockholder and tendered in the Companys recently completed tender offer,
as well as the warrant held by the principal stockholder NOTE 6COMMITMENTS AND CONTINGENCIES LITIGATION AND CLAIMS In 2000, several suits were filed against the Company, certain of its former officers and
directors, and its former auditors, in the United States District Court for the Southern District
of Florida. These suits, which were consolidated into a single lawsuit, alleged violations of
Sections 11 and 15 of the Securities Act of 1933 (Securities Act) and Sections 10(b) and 20(a)
of, and Rule 10b-5 under, the Securities Exchange Act of 1934 (Exchange Act). See the Companys
Annual Report on Form 10-K, as amended, for the year ended December 31, 2003 for particulars of
this suit. F-22




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In May 2002, the Company entered into an agreement to settle the class action suit without any
admission by the defendants of liability or wrongdoing. Under the settlement agreement, the
fairness of which was approved by the District Court in August 2002, the Company has paid $11,500
in cash, all of which has been paid by the Companys directors and officers liability insurance
carrier, and has issued certain securities, as described, in full settlement of the claims. The
securities issued are: (i) 1,250 shares of the Companys authorized but unissued common stock, (ii)
$4,000 of the Companys new 8% Junior Subordinated Convertible PIK Notes due 2007 (with terms
similar to, but structurally subordinated to, the New Senior Notes, and structurally subordinated
to the Old Senior Notes), and (iii) five-year warrants to purchase 4,150 shares of the Companys
common stock at an exercise price of $5.16 per share, which are exercisable upon grant. The
settlement became effective on September 20, 2002. All securities issued as part of the settlement
have been presented within the accompanying consolidated financial statements as issued and
outstanding as of September 20, 2002. For the year ended December 31, 2002, the Company recorded an
aggregate charge of $4,410 related to the value of the securities issued in this settlement. In November 2001, the Company had been sued by several former employees of its Oscoda, Michigan
heavy airframe maintenance operation, on behalf of themselves and purportedly on behalf of a class
of similarly situated employees, for alleged violations of the Worker Adjustment and Retraining
Notification Act in connection with its spring 2001 temporary closure of that operation. The suit,
which was filed in the U.S. District Court for the Eastern District of Michigan, sought back pay
(including salary and accrued vacations) and other benefits for each of the affected employees for
a sixty day period after such employees were terminated. In November 2002, the Company entered into
a settlement agreement relating to this suit, for which the fairness of this settlement was
approved by the U.S. District Court and by the former employees. As part of the settlement, the
Company paid these former employees $1,150. In the first quarter of 2000, the U.S. Securities and Exchange Commission initiated an inquiry into
the Companys accounting for certain transactions occurring prior to 2000. The Company cooperated
fully with the SEC in its investigation. At this time, the Company believes that this matter has
been concluded. The Company is also involved in various other lawsuits and contingencies arising out of its
operations in the normal course of business. In the opinion of management, the ultimate resolution
of these other claims and lawsuits will not have a material adverse effect upon the financial
condition or results of operations of the Company. SETTLEMENT WITH KELLSTROM In July 2002, the Company closed on the transactions contemplated by the Post-Closing Resolution
Agreement, dated as of June 10, 2002 (the PCRA) between the Company and Kellstrom Industries,
Inc. (Kellstrom). The settlement resolved and settled globally the outstanding disputes between
the Company and Kellstrom (the Settlement) relating to matters arising out of the Companys
December 2000 sale of substantially all of the assets of its redistribution operation to Kellstrom.
See Note 3 for a full description of the terms of the Settlement. ENVIRONMENTAL MATTERS The Company is taking remedial action pursuant to Environmental Protection Agency and Florida
Department of Environmental Protection (FDEP) regulations at TIMCO-Lake City. Ongoing testing is
being performed and new information is being gathered to continually assess the impact and
magnitude of the required remediation efforts on the Company. During 2003, based upon the most
recent cost estimates provided by environmental consultants, it was estimated that the total
remaining testing, remediation and compliance costs for this facility was approximately $810. As a
result, during 2003 the Company reduced its overall environmental exposure to $810 and recorded a
$400 benefit by reducing a portion of this environmental accrual. This reduction was reflected as
a offset to operating expenses for the year ended December 31, 2003. Additionally, during 2003 the
Company secured an insurance policy to comply with the financial assurances required by the FDEP.
During the 2004 fiscal year, the Company has proceeded with its remediation plan with no
significant change in the estimated compliance costs and has maintained its insurance policy to
comply with the financial assurances required by the FDEP. Testing and evaluation for all known sites on TIMCO-Lake Citys property is completed and the
Company has commenced a remediation program. The Company is currently monitoring the remediation,
which will extend into the future. Based on current testing, technology, environmental law and
clean-up experience to date, the Company believes that it has established an accrual for the
estimated costs associated with its current remediation strategies. Additionally, there are other
areas adjacent to TIMCO-Lake Citys facility that could also require remediation. The Company does
not believe that it is responsible for these areas; however, it may be asserted that the Company
and other parties are jointly and severally liable and are responsible for the remediation of those
properties. F-23




---



##### 



In addition to recording the $400 benefit as a result of revised environmental estimates by the
Companys environmental consultants for its Lake City facility (as discussed above), during 2003
the Company also eliminated a $264 environmental accrual that had been established for property
sold in a prior year, as it was determined in 2003 that the Company no longer had any environmental
exposures for this property. Accrued expenses in the accompanying December 31, 2004 and 2003 consolidated balance sheets
includes $800 and $810 related to obligations to remediate the environmental matters described
above. Future information and developments will require the Company to continually reassess the
expected impact of the environmental matters discussed above. Actual costs to be incurred in future
periods may vary from the estimates, given the inherent uncertainties in evaluating environmental
exposures. These uncertainties include the extent of required remediation based on testing and
evaluation not yet completed and the varying costs and effectiveness of remediation methods. In the
opinion of management, the ultimate resolution of these environmental exposures will not have a
material adverse effect upon the financial condition or results of operations of the Company. OTHER MATTERS In August 2004, the Company entered into a settlement agreement with a former customer of its
Engine Center facility and its Oscoda, Michigan airframe facility that had previously filed for
protection under Chapter 11 of the United States Bankruptcy Court. Pursuant to this former
customers plan of reorganization, the Company will receive a pro rata portion of 7,000 shares of
common stock in the reorganized company, which the level of common stock received will be based on
the Companys unsecured claim as compared to the total amount of all unsecured claims. While the
amount of the Companys unsecured claim has been settled, the total balance of unsecured claims has
not been finalized. As such, the Company is currently not able to determine the amount of common
stock that it will receive in the settlement. Once all unsecured claims have been settled and the
Company is able to determine its portion of the 7,000 shares of common stock that will be received,
the Company will recognize a gain relating to the settlement in the period in which all such
contingencies have been resolved. In connection with a previously outstanding term loan, the Company granted to one of its lenders
common stock purchase warrants to purchase 13 shares of the Companys common stock exercisable for
par value at any time until December 31, 2005. The warrants entitled the holder to require the
Company to repurchase the warrants or common shares issued upon prior exercise of the warrants at
$85.00 per share ($1,079 in the aggregate). In connection with the April 8, 2004 refinancing of
the Companys senior debt (see Note 4), the Company settled its warrant repurchase obligation to
its former lender by paying $870 in cash. As a result of this settlement, the Company recognized a
gain of $209. This gain is included within other income-net for the year ended December 31, 2004
within the accompanying consolidated statement of operations. On June 30, 2003, the Company entered into a long-term purchase agreement for various inventory
components to be used in the Companys Oscoda, Michigan engine center. Contingent upon the
achievement of guaranteed sales volume to the Company by the third party supply vendor, the Company
was committed to this vendor to purchase an aggregate of $2,800 of inventory components over an
approximate two-year period. An initial inventory purchase of $500 took place on June 30, 2003.
The residual inventory purchase obligation of $2,300 was to occur in $100 monthly increments.
These monthly purchase commitments were first to be reduced by inventory used in the normal course
of business that is currently on consignment from this third party supplier. Through portions of
2003 and up through June of 2004, the third party supply vendor did not achieve the guaranteed
sales volume levels and thus was in default of this purchase agreement. As a result, in June 2004,
the Company terminated this purchase agreement. During 2003, the Company terminated a lease agreement with a third party for an abandoned facility
in Burnsville, Minnesota. As a result of this lease termination, the Company eliminated a $300
accrual previously established for its operating lease commitment. The elimination of this accrual
is reflected as a reduction to operating expenses for the year ended December 31, 2003. The Company has employment agreements with all of its executive officers and certain key employees.
The employment agreements provide that such officers and key employees may earn bonuses, based upon
a sliding percentage scale of their base salaries, provided the Company achieves certain financial
operating results, as defined. Further, certain of these employment agreements provide for
severance benefits in the event of a change of control. The Company leases certain buildings and office equipment under operating lease agreements. For the
years ended December 31, 2004, 2003 and 2002, rent expense under all leases amounted to $6,000,
$5,782, and $4,721, respectively. F-24




---



##### 



Minimum rental commitments under all leases with remaining non-cancelable lease terms of one year
or more as of December 31, 2004 are as follows: Years Ending December 31,
    
    Operating Leases
    
    
    Capital Leases2005
    
    $
    4,558
    
    
    $
    1,6402006
    
    
    4,179
    
    
    
    6792007
    
    
    3,864
    
    
    
    4322008
    
    
    3,340
    
    
    
    4322009
    
    
    2,755
    
    
    
    432Thereafter
    
    
    19,487
    
    
    
    3,633Interest
    
    
    

    
    
    
    (2,328
    )$
    38,183
    
    
    $
    4,920
 Included within the above operating lease commitments are obligations to related parties of
$286 for fiscal years 2005 through 2007, $290 for fiscal year 2008, $300 for fiscal year 2009, and
$826 thereafter. NOTE 7INCOME TAXES Income tax (benefit) expense relating to continuing operations for the years ended December 31,
2004, 2003 and 2002 consists of the following: 2004
    
    
    2003
    
    
    2002CurrentFederal
    
    $
    
    
    
    $
    (1,339
    )
    
    $
    (3,800
    )State
    
    
    
    
    
    
    353
    
    
    
    
    
    
    
    (986
    )
    
    
    (3,800
    )DeferredFederal
    
    
    
    
    
    
    
    
    
    
    State
    
    
    
    
    
    
    
    
    
    
    Income tax (benefit) expense related to continuing operations
    
    $
    
    
    
    $
    (986
    )
    
    $
    (3,800
    )
 The entire balance of the income tax (benefit) expense reflected above for fiscal years 2004,
2003, and 2002 relates to continuing operations. There was no income tax (benefit) or expense for
the Companys discontinued operations for fiscal years 2004, 2003, or 2002. The tax effects of temporary differences that give rise to significant portions of net deferred tax
assets as of December 31, 2004 and 2003 are as follows: December 31,2004
    
    
    2003Deferred tax assets, net:Allowance for doubtful accounts
    
    $
    10,083
    
    
    $
    10,851Accruals
    
    
    2,381
    
    
    
    1,131Write down of investment
    
    
    4,748
    
    
    
    4,748Inventories
    
    
    6,698
    
    
    
    6,946Property and equipment
    
    
    5,546
    
    
    
    6,797Net operating loss/credit carry forwards
    
    
    20,717
    
    
    
    19,523Other
    
    
    (1,249
    )
    
    
    (451
    )48,924
    
    
    
    49,545Less valuation allowance
    
    
    (48,924
    )
    
    
    (49,545
    )Net deferred tax assets
    
    $
    -0-
    
    
    $
    -0-
 F-25




---



##### 



As of December 31, 2004, the Company had federal net operating loss carryforwards of $52,246,
$1,806 relating to periods prior to the Companys 2002 restructuring of its equity and capital and
$50,440 relating to its activities after such restructuring. After the carryback of net operating
losses to prior years and the completion of the note exchange and rights offering (see Note 9), the
amount of pre-restructuring net operating loss carryforwards available for use by the Company after
February 28, 2002 was limited to $1,806, which may be utilized at a rate of approximately $90 per
year, plus net operating losses generated from March 1, 2002 through December 31, 2002 and those
net operating losses generated in fiscal years 2003 and 2004. Net operating losses not currently
utilized may be carried forward for 20 years. As of December 31, 2004, the Company has established
a full valuation allowance to offset net deferred tax assets due to the uncertainty as to whether
these net deferred tax assets will be utilized. The reconciliation of the federal statutory rate and the Companys effective tax rate on continuing
operations is as follows for the years ended December 31, 2004, 2003 and 2002: 2004
    
    
    2003
    
    
    2002Federal income tax (benefit) at the statutory rate
    
    
    (35.0
    )%
    
    
    (35.0
    )%
    
    
    (35.0
    )%Increase in tax rate resulting from:Losses not currently utilized
    
    
    35.0
    
    
    
    35.0
    
    
    
    35.0Completion of IRS examinations
    
    
    
    
    
    
    (23.8
    )
    
    
    State income taxes, net of federal tax benefit
    
    
    
    
    
    
    7.8
    
    
    
    Temporary change in tax legislation
    
    
    
    
    
    
    
    
    
    
    (401.3
    )Other
    
    
    
    
    
    
    (3.9
    )
    
    
    Effective income tax rate
    
    
    
    %
    
    
    (19.9
    )%
    
    
    (401.3
    )%
 During 2003, the Internal Revenue Service (IRS) completed examinations of the Companys
1996, 1997, 1998 and 1999 federal income tax returns. The completion of these examinations
resulted in the elimination of a $1,000 accrual for tax exposure matters and the establishment of a
$177 income tax receivable. The impact of these adjustments was a combined benefit of $1,177. The
Company also provided for state income tax exposures of $388. In addition, the Company recognized
an income tax benefit of $197 for the receipt of miscellaneous federal and state carryback refunds.
The aggregate net benefit of these events ($986) is included within the income tax benefit within
the accompanying consolidated statement of operations for the year ended December 31, 2003. Additionally, the Company applied for and received $11,061 of federal income tax refunds during the
year ended December 31, 2002, as a result of carrying back net operating losses to offset taxable
income from prior years. Of this amount, $3,800 was recognized as an income tax benefit during 2002
and has resulted from favorable tax legislation passed by the U.S. Congress that temporarily
extended the number of years that net operating losses could be carried back to offset taxable
income. Prior to the passage of this legislation, these net operating losses were fully reserved,
as it was determined to be more likely than not that the Company would not generate taxable income
in the near future and the Company would not have the opportunity to benefit from these net
operating losses. NOTE 8WEIGHTED AVERAGE SHARES The Company utilizes provisions under Statement of Financial Accounting Standards No. 128 (SFAS
128), Earnings Per Share for computing and presenting basic and diluted earnings per share.
Basic earnings per share is computed by dividing net income by the weighted average common shares
outstanding during the year. Diluted earnings per share is based on the combined weighted average
number of common shares and common share equivalents outstanding which include, where appropriate,
the assumed exercise of options and warrants. In computing diluted earnings per share, the Company
has utilized the treasury stock method. The computation of weighted average common and common equivalent shares used in the calculation of
basic and diluted earnings per share is as follows: Years Ended December 31,2004
    
    
    2003
    
    
    2002Weight average shares outstanding used in calculating basic
earnings per share
    
    
    31,641
    
    
    
    31,641
    
    
    
    26,015Effect of dilutive options and warrants
    
    
    
    
    
    
    
    
    
    
    229,471Weighted average common and common equivalent shares
    
    
    31,641
    
    
    
    31,641
    
    
    
    255,486Options and warrants outstanding which are not included in the
calculation of diluted earnings per share because their impact
is antidilutive
    
    
    308,446
    
    
    
    302,394
    
    
    
    10,574
 F-26




---



##### 



NOTE 9NOTE EXCHANGE AND RIGHTS OFFERING In February 2002, the Company completed a significant restructuring of its capital and equity. The
restructuring consisted of four parts. The first part was a reverse split (on a
one-share-for-ten-shares basis) of the Companys outstanding common stock, reducing its outstanding
common shares from 15,000 shares to 1,500 shares (5% of the restructured entity) and an increase in
the Companys authorized shares from 30,000 shares to 500,000 shares. The second part was an offer
to the holders of the Companys Old Senior Notes to exchange their Old Senior Notes for up to
$10,000 in cash, $100,000 of the New Senior Notes, 4,500 shares of the Companys common stock (15%
of the restructured entity) and five-year warrants to purchase an additional 3,000 shares of common
stock at an exercise price of $5.16 per share, which are exercisable upon grant, (collectively, the
Note Exchange). A condition to the closing of the Note Exchange offer was that the holders of 80%
or more of the outstanding Old Senior Notes tender their Old Senior Notes in the Note Exchange. The
third part was a rights offering to the existing stockholders to raise funds to pay the cash
portion of the Note Exchange offer and the expenses of the restructuring, and to provide the
Company with working capital for ongoing business operations. In the rights offering, the Company
offered 24,000 shares of common stock (80% of the restructured entity) to raise $20,000. In
connection with the rights offering, Lacy J. Harber, the Companys principal stockholder, agreed to
purchase unsold allotments. The last part consisted of the issuance to the pre-restructuring
holders of the Companys common stock of five-year warrants to purchase an additional 3,000 shares
of common stock at an exercise price of $5.16 per share, which are exercisable upon grant. In the rights offering, the Company sold 12,000 shares of common stock to the existing stockholders
(including Mr. Harber), and Mr. Harber purchased the balance of the shares (12,000 shares) pursuant
to his obligation to purchase unsold allotments. In the Note Exchange, the Company exchanged
approximately $149,000 face value of Old Senior Notes (approximately 90% of the Old Senior Notes)
for $5,100 in cash, and all of the New Senior Notes, shares and warrants described above. The
Company used the net proceeds of the rights offering, approximating $10,000 after payment of the
cash proceeds of the Note Exchange, accrued interest on the Old Senior Notes not tendered, and
expenses of the restructuring, to reduce trade payables and to provide working capital for the
Companys ongoing business operations. The restructuring has been recorded in accordance with SFAS
No. 15, Accounting by Debtors and Creditors for Troubled Debt Restructurings. As a result of the
restructuring, the Company recognized a gain from extinguishment of debt of $27,279, in the first
quarter of 2002. Additionally, due to the application of SFAS No. 15, the Company does not record
interest expense on the New Senior Notes, as the New Senior Notes are carried at their maximum
potential cash redemption value (including interest) through their maturity. This maximum potential
cash redemption value equates to the present value, through 2006, of the $100,000 notes plus the
value of stock to be issued if these notes were to be redeemed immediately prior to their maturity
in 2006. For a description of the terms of the New Senior Notes, see Note 4. Additionally, $16,247 in aggregate principal amount, net of unamortized discount, of the Old Senior
Notes remain outstanding. As part of the Note Exchange, substantially all of the covenant
protections contained in the indenture for the Old Senior Notes were removed. The Company paid cash and issued 360 shares of common stock as consideration for services provided
by a third party in connection with the restructuring. NOTE 10STOCK OPTION PLANS Effective on November 13, 2003, the Company adopted the 2003 Stock Incentive Plan pursuant to which
officers, directors, key employees and independent contractors or consultants can receive options
to purchase up to 5,800 shares of the Companys common stock. No further options will be granted
under the Companys 2001 Stock Option Plan, 1996 Stock Option Plan or the Companys 1996 Director
Stock Option Plan. Any shares of common stock reserved for issuance upon the exercise of options
that were not issued under such plans were cancelled. The terms of any option issued under the 2001
Stock Option Plan, the 1996 Stock Option Plan and the 1996 Director stock option plan, however,
will continue to be governed by such plans and by the option agreements currently in effect for
such options. Pursuant to the 2003 Stock Incentive Plan, an aggregate of 5,800 shares of the Companys common
stock are reserved for issuance upon exercise of options granted. Pursuant to the 2001 Stock Option
Plan, an aggregate of 2,400 shares of the Companys common stock was reserved for issuance upon
exercise of options granted. Pursuant to the 1996 Director Stock Option Plan, options to acquire a
maximum of the greater of 15 shares or 2% of the number of shares of Common Stock then outstanding
could have been granted to directors of the Company. Pursuant to the 1996 Stock Option Plan,
options to acquire a maximum of the greater of 225 shares of Common Stock or 15% of the number of
shares of Common Stock then outstanding could have been granted to executive officers, employees
(including employees who are directors), independent contractors and consultants of the Company.
Pursuant to the 2003 Stock Incentive Plan, the 2001 Stock Option Plan, the 1996 Director Stock
Option Plan, and the 1996 Stock Option Plan (collectively the Plans), the price at which the
Companys common stock may be purchased upon the exercise of options granted under the Plans will
be required to be at least equal to the per share fair value of the Common Stock on the date the
particular options are granted. Options granted under the Plans may have maximum terms of not more
than ten F-27




---



##### 



years. Generally, options
granted under the Plans may be exercised at any time up to three months after the person to whom such options were granted is
no longer employed or retained by the Company or serving on the Companys Board of Directors. Pursuant to the Plans, unless otherwise determined by the Compensation Committee of the Companys
Board of Directors, one-third of the options granted under the Plans are exercisable upon grant,
one-third are exercisable on the first anniversary of such grant and the final one-third are
exercisable on the second anniversary of such grant. However, options granted under the Plans shall
become immediately exercisable if the holder of such options is terminated by the Company or is no
longer a director of the Company, as the case may be, subsequent to certain events which are deemed
to be a change in control of the Company. On February 28, 2002, in conjunction with the completion of the Companys capital restructuring
(see Note 9), the Company granted certain executive officers the option to purchase 1,700 shares of
common stock at $0.83 per share, with one-third of the options vesting upon grant, one-third of the
options granted vesting on February 28, 2003, and one-third of the options granted vesting on
February 28, 2004. Also, on March 20, 2002, after completion of the Companys capital
restructuring, the Company granted certain members of management the option to purchase 488 shares
of common stock at $1.02 per share, with one-third of the options vesting upon grant, one-third of
the options granted vesting on March 20, 2003, and one-third of the options granted vesting on
March 20, 2004. Both the grant to the Companys executive officers and to members of the Companys
management were made under the 2001 Stock Option Plan. In addition to the options granted under the 2001 Stock Option Plan, on March 20, 2002, the Company
granted its chief executive officer the option to purchase 800 shares of common stock at $1.02 per
share, with one-third of the options vesting upon grant, one-third of the options granted vesting
on March 20, 2003, and one-third of the options granted vesting on March 20, 2004. These options
were initially granted outside of any plan. Effective with the adoption of the 2003 Stock
Incentive Plan on November 13, 2003, however, the grant of these 800 options became subject to the
terms of the 2003 Stock Incentive Plan for all purposes. The following summarizes outstanding stock options: WeightedAverageTotal
    
    
    Exercise PriceOutstanding at December 31, 2001
    
    
    273
    
    
    $
    184.74Granted
    
    
    3,163
    
    
    
    .92Cancelled
    
    
    
    
    
    
    Outstanding at December 31, 2002
    
    
    3,436
    
    
    
    15.54Granted
    
    
    125
    
    
    
    0.47Cancelled
    
    
    
    
    
    
    Outstanding at December 31, 2003
    
    
    3,561
    
    
    
    15.02Granted
    
    
    498
    
    
    
    0.62Cancelled
    
    
    (107
    )
    
    
    (0.14
    )Outstanding at December 31, 2004
    
    
    3,952
    
    
    $
    13.61Options exercisableAt December 31, 2004
    
    
    3,579
    
    
    $
    11.75Available to grant under Plans at December 31, 2004
    
    
    4,415
 F-28




---



##### 



The following table summarizes information about outstanding and exercisable stock options at
December 31, 2004: Outstanding Weighted AverageRemainingContractualRange of Exercise
    
    
    
    
    
    
    Life
    
    
    Exercise
    
    
    Exercisable Weighted AveragePrices
    
    
    Shares
    
    
    (in years)
    
    
    Price
    
    
    Shares
    
    
    Exercise Price$     0.30
    
    
    
    $
    10.00
    
    
    
    3,785
    
    
    
    2.5
    
    
    $
    0.87
    
    
    
    3,412
    
    
    $
    0.8910.01
    
    
    
    
    100.00
    
    
    
    67
    
    
    
    5.9
    
    
    
    41.29
    
    
    
    67
    
    
    
    41.29100.01
    
    
    
    
    200.00
    
    
    
    11
    
    
    
    3.4
    
    
    
    191.43
    
    
    
    11
    
    
    
    191.43200.01
    
    
    
    
    300.00
    
    
    
    14
    
    
    
    3.4
    
    
    
    257.91
    
    
    
    14
    
    
    
    257.91300.01
    
    
    
    
    420.00
    
    
    
    75
    
    
    
    4.0
    
    
    
    403.97
    
    
    
    75
    
    
    
    403.97$     0.30
    
    
    
    $
    420.00
    
    
    
    3,952
    
    
    
    2.6
    
    
    $
    11.73
    
    
    
    3,579
    
    
    $
    11.75
 The Company currently accounts for the fair value of its option grants in accordance with
Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees whereby no
compensation cost related to fixed-plan stock options is currently deducted in determining net
income (loss). Had compensation cost for the Companys stock option plans been determined pursuant
to Statement of Financial Accounting Standards No. 123, Accounting for Stock-Based Compensation
(SFAS 123), the Companys net income (loss) and earnings (loss) per share would have decreased
(increased) accordingly. Using the Black-Scholes option pricing model, the Companys pro forma net income (loss), pro forma
earnings (loss) per share and pro forma weighted average fair value of options granted, with
related assumptions, are as follows: Years Ended December 31,2004
    
    
    2003
    
    
    2002Pro forma net income (loss)
    
    $
    666
    
    
    $
    (964
    )
    
    $
    4,631Pro forma basic earnings (loss) per share
    
    
    0.02
    
    
    
    (0.03
    )
    
    
    0.18Pro forma diluted earnings (loss) per share
    
    
    0.02
    
    
    
    (0.03
    )
    
    
    0.02Risk free interest rates
    
    
    3
    %
    
    
    3
    %
    
    
    4
    %Expected lives
    
    4-10 years
    
    
    4-10 years
    
    
    4-10 yearsExpected volatility
    
    
    70
    %
    
    
    70
    %
    
    
    70
    %Weighted average grant date fair value
    
    $
    0.37
    
    
    $
    0.28
    
    
    $
    0.57Expected dividend yield
    
    
    0
    %
    
    
    0
    %
    
    
    0
    %
 In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payment, which is
a revision of FASB Statement 123, Accounting for Stock-Based Compensation. SFAS No. 123 (Revised
2004) will require the Company to measure the cost of employee services received in exchange for an
award of equity instruments based on the grant-date fair value of the award (with limited
exceptions). That cost will be recognized over the period during which an employee is required to
provide service in exchange for the award. This statement will be adopted by the Company during
the third quarter of 2005 (ending September 30, 2005). In addition to the stock options discussed above, the Company has an aggregate of 11,807 of common
stock purchase warrants outstanding at December 31, 2004. Of these warrants, 10,156 entitle the
holders to purchase shares of the Companys common stock at an exercise price of $5.16 per share
until February 28, 2007. This amount excludes the balance that would be issued as of December 31,
2004 if the warrant held by the Companys principal stockholder were exercised. See Notes 4 and
13. NOTE 11401(K) SAVINGS PLAN Effective January 1, 1995, the Company established a qualified defined contribution plan (the
Plan) for eligible employees. The Plan provides that employees may contribute up to the maximum
percent of pretax earnings as allowed by the U.S. tax code and the Company may elect, at its
discretion, to make contributions to the Plan in any year. During 2004, 2003, and 2002, the Company
did not make any contributions to the Plan. The Company does not provide retired employees with
health or life insurance benefits. F-29




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##### 



NOTE 12QUARTERLY FINANCIAL DATA (UNAUDITED) Results for the quarterly periods in the years ended December 31, 2004 and 2003 are as follows: First
    
    
    Second
    
    
    Third
    
    
    FourthQuarter
    
    
    Quarter
    
    
    Quarter
    
    
    Quarter(In thousands, except earnings (loss) per share)2004Operating revenues
    
    $
    83,532
    
    
    $
    78,172
    
    
    $
    74,152
    
    
    $
    87,632Gross profit
    
    
    6,293
    
    
    
    7,008
    
    
    
    7,122
    
    
    
    8,866(Loss) income from continuing operations
    
    
    (852
    )
    
    
    (392
    )
    
    
    168
    
    
    
    409Income from discontinued operations
    
    
    970
    
    
    
    144
    
    
    
    93
    
    
    
    373Net income (loss)
    
    
    118
    
    
    
    (248
    )
    
    
    261
    
    
    
    782Diluted
(loss) income per share from continuing
operations
    
    
    (0.03
    )
    
    
    (0.01
    )
    
    
    0.00
    
    
    
    0.01Diluted income per share from discontinued operations
    
    
    0.03
    
    
    
    0.00
    
    
    
    0.00
    
    
    
    0.01Diluted net income (loss) per share
    
    
    0.00
    
    
    
    (0.01
    )
    
    
    0.00
    
    
    
    0.02
 First
    
    
    Second
    
    
    Third
    
    
    FourthQuarter
    
    
    Quarter
    
    
    Quarter
    
    
    Quarter(In thousands, except earnings (loss) per share)2003Operating revenues
    
    $
    51,284
    
    
    $
    52,112
    
    
    $
    64,309
    
    
    $
    74,809Gross profit
    
    
    3,519
    
    
    
    1,575
    
    
    
    5,426
    
    
    
    5,663Income (loss) from continuing operations
    
    
    22
    
    
    
    (2,905
    )
    
    
    127
    
    
    
    (1,548
    )Income from discontinued operations
    
    
    297
    
    
    
    2,878
    
    
    
    218
    
    
    
    650Net income (loss)
    
    
    319
    
    
    
    (27
    )
    
    
    345
    
    
    
    (898
    )Diluted income (loss) per share from continuing operations
    
    
    0.00
    
    
    
    (0.09
    )
    
    
    0.00
    
    
    
    (0.05
    )Diluted income per share from discontinued operations
    
    
    0.00
    
    
    
    0.09
    
    
    
    0.00
    
    
    
    0.02Diluted net income (loss) per share
    
    
    0.00
    
    
    
    0.00
    
    
    
    0.00
    
    
    
    (0.03
    )
 NOTE 13SUBSEQUENT EVENTS In January 2005, the Company announced an offering and consent solicitation relating to the New
Senior Notes and the Junior Notes. See Note 4 for a description of the terms of the New Senior
Notes and the Junior Notes. Under the terms of the New Senior Notes and the Junior Notes
(collectively, the Notes), the Notes will convert at their maturity into a fixed number of shares
of the Companys authorized but unissued common stock unless, prior to their maturity, the Notes
are redeemed in accordance with their terms for cash and additional shares of common stock. In the offer, the Company offered holders of the Notes the right to receive a 15% premium payable
in shares of its common stock if the holders agreed to an early conversion of their Notes into
common stock during a special conversion period, which was originally set to expire on March 1,
2005, but was extended and expired as of March 8, 2005. The Company also solicited consents from
the holders of its New Senior Notes and Junior Notes. If the holders tendered their Notes, they
were automatically consenting to proposed amendments to the indentures governing the New Senior
Notes and Junior Notes. The amendments sought to remove all material covenants contained in the
indentures, including the covenant restricting the amount of senior debt that the Company may incur
and the covenant requiring the Company to redeem the Notes upon a change of control. To become
effective, the amendments required the consent of the holders of more than a majority of each of
the outstanding New Senior Notes and the outstanding Junior Notes (excluding from this computation
the New Senior Notes and Junior Notes held by the Companys principal stockholder). As of the expiration of the offer, the Company had received tenders and related consents from
holders of 47.0% in aggregate principal amount of the New Senior Notes and tenders and related
consents from holders of 75.2% in aggregate principal amount of the Junior Notes. Based on the
level of premium shares that have been issued (see information below), for the first quarter ending
March 31, 2005, the Company anticipates recording an inducement charge of approximately $200. At the closing of the offer, which occurred on March 15, 2005, the Company issued 145,916 shares of
its authorized but unissued common stock to the holders of the New Senior Notes who tendered in the
offer (including 19,032 premium shares), 8,058 shares of its authorized but unissued common stock
to the holders of the Junior Notes who tendered in the offer (including 1,051 premium shares), and
70,942 shares to LJH Ltd. (an entity controlled by the Companys principal stockholder) in
connection with its partial exercise of the LJH Warrant. See Note 4 for information about the LJH
Warrant. After the closing of the offer, the Company has 256,558 shares outstanding and the
Companys principal stockholder holds approximately 57% of the outstanding common stock. F-30




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##### 



In accordance with the terms of the offer, all Notes that were properly tendered were accepted for
early conversion. The Company received consents representing a majority in aggregate principal
amount of the outstanding Junior Notes in the consent solicitation, and accordingly, the proposed
amendments to the indentures governing the Junior Notes have become effective. Since the Company
did not receive consents representing a majority in aggregate principal amount of the outstanding
New Senior Notes in the consent solicitation, the indentures governing the New Senior Notes were
not amended. After consummation of the offer, $61,437 of New Senior Notes and $872 of Junior Notes remain
outstanding. All such Notes will convert at their maturity into an aggregate of 145,705 shares of
the Companys authorized but unissued common stock. Further, upon the conversion of the remaining New Senior Notes and Junior Notes into
shares of common stock at their maturity, LJH Ltd. will receive an additional 62,445 shares of
common stock upon the final exercise of the LJH Warrant. At such time, the Company will have
464,707 shares of common stock outstanding and LJH Ltd. will own approximately 45% of the
outstanding common stock. The Company believes that the remaining New Senior Notes and Junior Notes will convert into common
stock at their maturity, since the Company does not expect to be in a position to redeem the
remaining New Senior Notes and Junior Notes in accordance with their terms. Further, management
does not believe that a change of control, as defined in the indenture relating to the New Senior
Notes, will occur at any time prior to the maturity of the Notes. As such and although
generally accepted accounting principles require the remaining Notes to be treated as a debt
instrument, the Company believes that the remaining Notes should be considered a common stock
equivalent. F-31




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##### 



The following table sets forth (1) the Companys actual capitalization as of December 31, 2004 (2)
the Companys pro forma capitalization as of December 31, 2004 taking into account the conversion
of the tendered Notes and the partial exercise of the LJH Warrant at the closing of the offer, and
(3) the Companys pro forma capitalization as of
December 31, 2004 as if the remaining untendered Notes had
automatically converted into common stock at their maturity and the remaining portion of the LJH
Warrant had been exercised in full at that date: Adjustments
    
    
    
    
    
    
    AdjustmentsFor Tender
    
    
    
    
    
    
    UponOffer
    
    
    Pro Forma
    
    
    Maturity
    
    
    Pro FormaActual
    
    
    Unaudited
    
    
    Unaudited
    
    
    Unaudited
    
    
    UnauditedRevolving loan
    
    $
    11,692
    
    
    $
    
    
    
    $
    11,692
    
    
    $
    
    
    
    $
    11,692Notes payable to financial
institutions
    
    
    14,109
    
    
    
    
    
    
    
    14,109
    
    
    
    
    
    
    
    14,109Capital lease obligation
    
    
    4,920
    
    
    
    
    
    
    
    4,920
    
    
    
    
    
    
    
    4,920Related party term loan
    
    
    14,412
    
    
    
    
    
    
    
    14,412
    
    
    
    
    
    
    
    14,412Old senior subordinated notes
due 2008
    
    
    16,247
    
    
    
    
    
    
    
    16,247
    
    
    
    
    
    
    
    16,247New senior subordinated
convertible PIK notes due 2006
    
    
    115,800
    (A)
    
    
    (54,363
    )(B)
    
    
    61,437
    
    
    
    (61,437
    )(E)
    
    
    Junior subordinated
convertible PIK notes due 2007
    
    
    3,514
    (A)
    
    
    (2,642
    )(B)
    
    
    872
    
    
    
    (872
    )(E)
    
    
    Total debt
    
    $
    180,694
    
    
    $
    (57,005
    )
    
    $
    123,689
    
    
    $
    (62,309
    )
    
    $
    61,380Stockholders equity (deficit):Preferred stock, $0.01 par
value, 1,000,000 shares
authorized, none outstanding,
15,000 shares designated
series A junior participating
    
    $
    
    
    
    $
    
    
    
    $
    
    
    
    $
    
    
    
    $
    Common Stock, $0.001 par
value, 500,000,000 shares
authorized, 31,640,994
shares issued and outstanding
on December 31, 2004
    
    
    32
    
    
    
    225
    (C)
    
    
    257
    
    
    
    208
    (F)
    
    
    465Additional paid in capital
    
    
    182,088
    
    
    
    56,851
    (C)
    
    
    238,939
    
    
    
    62,163
    (F)
    
    
    301,102Accumulated deficit
    
    
    (276,972
    )
    
    
    (200
    )(D)
    
    
    (277,172
    )
    
    
    
    
    
    
    (277,172
    )Total stockholders (deficit)
equity
    
    $
    (94,852
    )
    
    $
    56,876
    
    
    $
    (37,976
    )
    
    $
    62,371
    
    
    $
    24,395Total capitalization
    
    $
    85,842
    
    
    $
    (129
    )
    
    $
    85,713
    
    
    $
    62
    
    
    $
    85,775
   (A)
    
    See Notes 4 and 9 for information regarding the accounting treatment of these Notes
and related carrying amounts.(B)
    
    Represents the conversion of approximately 47% of the outstanding New
Senior Notes and approximately 75% of the outstanding Junior Notes into shares
of common stock in conjunction with the completed tender offer.(C)
    
    In conjunction with the completed tender offer reflects: (i) the issuance of
126,884 shares of common stock to the holders of the New Senior Notes; (ii) the
issuance of 7,007 share of common stock to the holders of the Junior Notes;
(iii) the issuance of 20,084 of shares of common stock to the holders of the
New Senior Notes and Junior Notes as a conversion premium; and (iv) the
issuance of 70,942 shares to the Companys principal stockholder on the partial
exercise of the LJH Warrant. After the closing of the tender offer, the
Company had 256,558 shares outstanding.(D)
    
    Represents an inducement charge relating to the issuance of 20,084 shares as a conversion
premium.(E)
    
    Represents the conversion of approximately 53% of the outstanding New
Senior Notes and approximately 25% of the outstanding Junior Notes into shares
of common stock at their maturity.(F)
    
    Reflects: (i) the issuance of 145,705 shares to the holders of the
untendered New Senior Notes and Junior Notes upon the maturity of such Notes;
and (ii) the issuance of 62,445 shares to the Companys principal stockholder
upon the complete exercise of the LJH Warrant. Upon the maturity of the New
Senior Notes and Junior Notes, and upon the complete exercise of the remaining
portion of the LJH Warrant in early 2007, the Company will have 464,707 shares
of common stock outstanding. F-32




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##### 



SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS Three Years Ended December 31, 2004
(In thousands) AdditionsBalance at
    
    
    Charged to
    
    
    
    
    
    
    
    
    
    
    Balance atBeginning
    
    
    Cost and
    
    
    
    
    
    
    
    
    
    
    End ofDescription
    
    of Year
    
    
    Expenses
    
    
    Other
    
    
    Deductions
    
    
    YearAllowances for doubtful accounts
receivable:Year ended December 31,2002
    
    $
    11,335
    
    
    
    846
    
    
    
    
    
    
    
    2,477
    (A)
    
    $
    9,7042003
    
    
    9,704
    
    
    
    
    
    
    
    838
    (C)
    
    
    3,254
    (A)
    
    
    5,6122004
    
    
    5,612
    
    
    
    
    
    
    
    375
    (C)
    
    
    47
    (A)
    
    
    5,190Accruals relating to discontinued operations:2002
    
    
    32,507
    
    
    
    
    
    
    
    
    
    
    
    23,041
    (B)
    
    
    9,4662003
    
    
    9,466
    
    
    
    
    
    
    
    
    
    
    
    4,451
    (B)
    
    
    5,0152004
    
    
    5,015
    
    
    
    
    
    
    
    
    
    
    
    44
    (B)
    
    
    4,971
   (A)
    
    Represents accounts receivable written-off.(B)
    
    Utilization of accruals upon disposition of business.(C)
    
    Represents collection on accounts previously fully reserved. F-33