# 2015

Seth LeMaster

BNL Technical Services, LLC

3/6/2015 

# PILOT OPERATING HANDBOOK DJI S1000PILOT OPERATING HAND BOOK DJI S1000 1



## Table of Contents

Section 1 General

................................ ................................ ................................ ..................... 4

General Characteristics

................................ ................................ ................................ ........ 4

Important Dimensions

................................ ................................ ................................ ........... 4

Important Weights

................................ ................................ ................................ ................. 4

Motors

................................ ................................ ................................ ................................ .... 5

Propellers

................................ ................................ ................................ ................................ 5

Electronic Speed Controls

................................ ................................ ................................ .... 5

Autopilot

................................ ................................ ................................ ................................ 5

Wir eless Links

................................ ................................ ................................ .......................... 5

Fuel/Flight Battery

................................ ................................ ................................ .................. 6

Flight Parameters

................................ ................................ ................................ ................... 6

Warnings

................................ ................................ ................................ ................................ 6

Section 2 Limitations

................................ ................................ ................................ ................. 7

A irspeed Limitations

................................ ................................ ................................ .............. 7

Power & Powerplant Limitations

................................ ................................ .......................... 7

Weight Limits

................................ ................................ ................................ .......................... 7

Center of Gravity Limits

................................ ................................ ................................ ......... 7

Maneuver Limits

................................ ................................ ................................ ..................... 7

Temperature Limits

................................ ................................ ................................ ................ 7

Weather Limits

................................ ................................ ................................ ....................... 7

Range Limits

................................ ................................ ................................ ........................... 7

Wireless Limits

................................ ................................ ................................ ......................... 8

Section 3 Emergency Procedures

................................ ................................ ........................... 9

Motor Failure

................................ ................................ ................................ .......................... 9

Communication Failure

................................ ................................ ................................ ........ 9

Low Battery power

................................ ................................ ................................ .............. 10

GCS Failure

................................ ................................ ................................ .......................... 10

Compass Calibration Error

................................ ................................ ................................ .. 10

Fire

................................ ................................ ................................ ................................ ........ 10PILOT OPERATING HAND BOOK DJI S1000 2

Forced Landings

................................ ................................ ................................ .................. 10

Section 4 Set Up

................................ ................................ ................................ ...................... 11

Electronics Burn In

................................ ................................ ................................ ............... 11

GPS/Compass Mast Length

................................ ................................ ............................... 11

Radio Set up

................................ ................................ ................................ ........................ 11

Copter Command and Control

................................ ................................ ......................... 11

Zenmuse Command and Control

................................ ................................ ..................... 11

Timers

................................ ................................ ................................ ................................ .... 11

Batteries

................................ ................................ ................................ ............................... 12

Normal Procedures

................................ ................................ ................................ ............. 12

Preflight Checklist

................................ ................................ ................................ ............ 12

Normal Takeoff

................................ ................................ ................................ ................. 15

Post Landing

................................ ................................ ................................ ..................... 16

Flight Log Book

................................ ................................ ................................ ................. 16

Maintenance Log Book

................................ ................................ ................................ .. 16

Pilot Log Book

................................ ................................ ................................ ................... 16

Section 5 Performance

................................ ................................ ................................ ........... 17

Flight Times

................................ ................................ ................................ ........................... 17

Wireless Transmission

................................ ................................ ................................ ........... 17

Section 6 Weight and Balance Li st

................................ ................................ ........................ 18

CG

................................ ................................ ................................ ................................ ........ 18

Weight

................................ ................................ ................................ ................................ .. 18

Section 7 Air Vehicle and Systems Description

................................ ................................ .... 19

Fuel/Battery Required

................................ ................................ ................................ ......... 19

Wireless Communications

................................ ................................ ................................ ... 19

Section 8 Handling, Service and Maintenance

................................ ................................ ... 20

Propeller Care

................................ ................................ ................................ ..................... 20

Battery Care and Use

................................ ................................ ................................ ......... 20

Preventative Maintenance

................................ ................................ ................................ 21

S ection 9 Checklists

................................ ................................ ................................ ................ 22

DJI S1000 Bench Set up and Tests

................................ ................................ ...................... 22

DJI S1000 Inventory Checklist

................................ ................................ ............................. 22

Preflight Checklist

................................ ................................ ................................ ................ 22PILOT OPERATING HAND BOOK DJI S1000 3

Takeoff Checklist

................................ ................................ ................................ ................. 23

Quick Preflight Checklist

................................ ................................ ................................ ..... 24

Error Messages

................................ ................................ ................................ ..................... 24

Landing Checklist

................................ ................................ ................................ ................ 25

Section 10 Supplements

................................ ................................ ................................ ......... 26PILOT OPERATING HAND BOOK DJI S1000 4



## Section 1 General

General Characteristics

 Economical due to extensive use of COTS

products

 Low Visual Signature

 Low Aural Signature

 Quick Launch and Recovery

 Short Training

Period

 Simple Operation

 Waypoint

Navigation

 VTOL

 Quick Repairs

 Redundant Flight Systems

 Safety Return to Home during lost link or low

battery

 High Degree of Mission Success

 GPS navigation

aid

 Various sensors

 24lb max take

- off weight

 Operating Temp Range:

- 5°C to +60°C

 Flight Modes: Manual and GPS aided waypoint

navigation

 Maximum Operating Altitude: 1000 meters

 Maximum Operation Wind Conditions: 10

m/s

 Propulsion System: LiPoly batteries

 Takeoff: Manual or

Automatic

 Landing: Manual or

Automatic

 Takeoff/Recovery Area: 5m square



### Important Dimensions

 Distance rotor to rotor across the center:

41"

 Height with GPS/Compass folded down:

21"

 Height with GPS/Compass up: 25"

 Length of landing gear skids: 18"

 Distance between landing gear skids: 21"



### Important Weights

 Weight including Canon 5D camera, Zenmuse gimbal, A2 autopilot system, landing

gear, data transceiver, RC transceiver, video transmitter, regulators and all wiring

everything except battery 13.4 lbsPILOT OPERATING HAND BOOK DJI S1000 5

 Maximum Takeoff Weight: 24 lbs

 Battery Weight: up to 9.5 lbs with Canon 5D camera and Zenmuse Gimbal



### Motors

 Manufacturer: DJI

- Innovations

 Number of motors: 8

 Motor type: 41mm x 14mm

 Motor Model Number: 4114

- 11

 Motor K V /RPM: 400

 Motor max@ 25.2V: 10,000 rpm

 Motor Max Power: 500 Watts

 Power rating: 4000 Watts maximum power consumption for all 8

motors

 Current Max: 100 amps

 Amp Draw Typical Average: 65 amps



### Propellers

 Manufacturer: DJI

- Innovations

 Material: Composite

 Number of propellers: 8

 Propeller model number: DJI 15 x 5.2

 Number of blades: 2

- folding

 Propeller Diameter: 15"

 Propeller Pitch (fixed): 5.2"

 Max rpm: 10,000 rpm



### Electronic Speed Controls

 Manufacturer: DJI

- Innovations

 Number of speed controllers : 8

 Speed control model number: DJI 40A Opto

 Rating in amps: 40 Amps continuous

 Signal Frequency: 30

- 450Hz

 Drive PWM Frequency: 8 KHz



### Autopilot

 Manufacturer: DJI

- Innovations

 Autopilot Model Number: DJI A2

 Components: GPS/Compass, IMU, Master Controller, Power Distribution System, LED

Indicator Lighting System, Data Transceiver, GCS Software

 Power Consumption: 5W

 Operating Temp Range:

- 5°C to

+60°C

 Software Compatible: Windows

XP sp3 I Windows 7

 Hovering Accuracy: Vertical:± 0.5m; H orizontal:± 2m



### Wireless Links

 Distributor: DJI

- Innovations

 Frequencies:PILOT OPERATING HAND BOOK DJI S1000 6 o 2.4 Ghz datalink with WiFi

o 2.4 Ghz Command & Control

o 5.8 Ghz Video

 Power Consumption: 1W

 Usable Range: Less than 2 km



### Fuel/Flight Battery

 Manufacturers: Various COTS suppliers

 Battery chemistry recommended: Lithium Polymer

 Battery Capacity: 16,000

- 42,000 mah

 Battery cell count required: 6S (6 cells in series )

 Battery Voltage: 21V minimum during hover, 22.2V nominal, 25.2V maximum

 Battery Minimum Rated Discharge Rate: 20C minimum

 Battery Rest Time between discharging and charging: 0

- 30 minutes

 Batteries used simultaneously: 1

- 4

 Recommended Battery Discharge Amount: 80

- 90%



### Flight Parameters

 Flight Time: up to 30 minutes

 Payload Max: 11 lbs

 Power Consumption in a Hover at 21lb take

- off weight: 1500 Watts, 65 amps



### Warnings

 Never power a video transmitter or receiver without an antenna connected or overload

failure will occur.

 Read all information regarding batteries contained in this manual and supplements.

 Batteries are highly flammable and can explode, especially when fully charged.

Improper charging, vibration, impact, high discharge, etc. can lead to explosion and

fire. Batteries must be charged under constant supervision and using proper

precautions.

 Batteries fully charged must be handled with extreme care.

 Batteries must not be stored above 50% charged state.

 Store batteries between 20%

- 50% charged state. Fully charge just before use

 Fully charged batteries which are not to be used within 24 hours should be

discharged to 20%

- 50% charged state.

 Discharging LiPoly batteries in excess of 80% of their rated capacity can cause harm

to the batteries.

 Using more than one battery at a time requires the proper wiring harness so that the

voltage is no more than 25.2V. Over voltage will cause serious damage to electrical

equipment.

 Using more than one battery at a time requires weight and balance checks. Proper

CG is critical to performance. Airframe must not be overloaded.

 Propellers must be balanced to avoid excessive vibration.

 GPS/Compass must be facing forward.

 Do not use GPS Mode without GPS lock.

 Use low strength thread locking compound on all screws.

 Wireless Video and Data ranges vary considerably on many factors including weather,

equipment, and obstructions. Be prepared for com failures.PILOT OPERATING HAND BOOK DJI S1000 7



## Section 2 Limitations

Airspeed Limitations

 Vne

- Velocity to Never Exceed: 15 m/s

 Va

- Typical Maneuvering Speed: 5 m/s



### Power & P owerplant Limitations

 40 Amps max per motor

 40 Amps max per speed control

 320 Amps max total

 Do not exceed 80

- 90% discharge of rated battery capacity

 Do not charge batteries which are warmer than air temperature

 Allow batteries to cool after use before charging

 Leave an air gap between batteries when multiple batteries are used simultaneously



### Weight Limits

 Takeoff Weight Max: 24 lbs

o Must be checked prior to takeoff if any change in equipment are made



### Center of Gravity Limits

 3mm from the center of any of the three pairs of arms

o Must be checked before every flight to ensure batteries were installed in the

proper location.

o Check all 4 pairs of arms before flight



### Maneuver Limits

 This aircraft is intended for non

- aerobatic operations

 G

- loading maximum: 2 G



### Temperature Limits

 Operating Temp Range:

- 1 0°C to +40°C

 In cold temperatures

o Keep IMU at room temperature if possible before the flight

o Keep Batteries above 5°C before flight

o Do not fly with any frost or ice on the propellers

 In warm temperatures

o Batteries heat up when discharged

o The higher the discharge rate the higher the temperature increase during use

o At temperatures above 45°C, use of 2 or more batteries is required to lower the

load on any one battery pack to keep it cooler.



### Weather Limits

 Light dust and light rain require the use of a shield for the electronics in the center

section

 Light dust and light rain are acceptable for the unshielded motor and ESC.



### Range Limits

 Fuel

o Fuel capacity is a primary limiting factor.PILOT OPERATING HAND BOOK DJI S1000 8 o Flying into the wind will use more battery power to travel the same ground

distance. Higher air speeds will be required to penetrate the wind which used

more battery power. Take this into account when flying a mission.

o Where possible, fly upwind at the start of a mission and downwind at the end to

avoid depleting the battery before returning to base. Have alternative landing

sites available in case of emergency landing.



### Wireless Limits

 Wireless links will be stable in LOS (line of sight) in most conditions

 Wireless links are always susceptible to shorter ranges due to

o Atmospheric conditions

o Other transmission devices in the area

o Jamming

o Antennas not aligned properly

o Improper voltage

o Antenna blockage from A V in certain positions

o Multipath

- reflection off buildings or ground which cause multiple signals to

arrive at different times and/or phase.PILOT OPERATING HAND BOOK DJI S1000 9



## Section 3 Emergency Procedures

Motor Failure

 Operation is possible with one motor/ESC/propeller failure

o The two adjacent motors/ESCs will be increased in thrust automatically by the

flight controller to overcome the loss

o In cases where the airframe is highly loaded the maximum rating of 40 amps

may be exceeded by these two motors/ESCs

o Operation should be terminated as soon as possible to reduce the possibility of

damage to the remaining motors



### Communication Failure

 Video link failure

o 5.8 Ghz being the shortest wavelength in general AV use has the least ability to

penetrate. This link should be the first to be lost.

o It is best to lose video first! It is the least likely to cause a crash when it fails.

o 5.8 Ghz can lose link with little warning.

o Ensure that the GCS station antennas are perpendicular to the A V. Do not point

the antenna at the A V.

o Yaw the A V to change the antenna position

o Other links should still be good. Return back to the GCS until link is restored.

o Transmitters produce heat when in operation. When overheated they may have

thermal protection which interrupts use temporarily. Use of a heat sink or fan

may be required especially with high ambient temperatures.

o Higher gain antennas may be used, but do so with caution. High gain antennas

are directional

o Multiple antennas using "diversity" can be used. Diversity is a device which

determines the best signal, and uses that.

o 5.8 Ghz even at high wattages theoretically has less range than lower

frequencies.

o Changing to 1.3 Ghz is an option, though there are other issues to be

considered.

 RC link failure

o 2.4 Ghz antennas can lose link with little warning

.

o Anything in between the two antennas can cause temporary signal loss

especially a person.

o Hold the transmitter up in the air and walk in the general direction of the AV

( aerial vehicle ).

o Ensure that the antenna is vertical. Do not point the antenna at the A V.

o The failsafe’s on the RC link should be set so that the A V returns to home.

Should this require a heading change, the antenna may move into a more

desirable position and link will be restored.

o The onboard equipment may block the signal. Yaw the A V so that the antennas

point towards the GCS.

o A LRS (long range system) can be used as a permanent solution. This is higher

in wattage and usually on 433 Mhz

 Data link failure

o 900 Mhz do not lose link without some warning. When drop outs are noticed toPILOT OPERATING HAND BOOK DJI S1000 10 increase in frequency that is the limit of the range

 If using 900 Mhz, this is on cell phone frequency. If a cell tower is nearby it

can swamp the signal. 900 Mhz may not be usable in that area. Change to a

different freq. or remain closer to the A V



### Low Battery power

 Fail

- safes can be set such that in the event of low battery power, either due to a

failure or too long of a flight, the warning light on the A V will constantly flash amber.

This is the first level of warning.

 The second warning level is red flashing lights

 Auto landing will occur when battery power is low. It may land in a tree or a lake, so

this is not desirable.

 Landing with 80

- 90% of battery depleted is best. Therefore landing with 17,000 mah

used and 3,000 mah remaining of a 20,000 mah battery is desirable. Batteries should

be drawn down equally when in use if they are both charged equally and both in

relatively the same condition/age.

 Do not mix partially charged batteries. Only use completely charged batteries.

 Over discharging a battery below 19.8V can permanently damage the battery.



### GCS Failure

 Takeover by the external pilot should happen ASAP using the RC link.

 Most often happens due to a low battery.

 Keep a spare 3 cell LiPoly battery with the appropriate plug to plug into the charge

jack for emergency use. Most chargers are 19V output which is roughly equivalent to

a 4

- cell battery. 3

- cell batteries may work.



### Compass Calibration Error

 If the compass is out of calibration the warning light will flash red. This is the same

signal as low voltage. If the voltage is correct, there is a calibration error.

 Recalibrate the compass following the instruction manual



### Fire

 Fires can occur due to a short circuit or battery failure

.

 Disconnect the battery ASAP unless there is danger in doing so if there is

any electrical issue.

 It is not possible to put out a battery fire.

 Do not attempt to put out a battery fire. Use a fire extinguisher to put out fires

surrounding the battery. A C02 fire extinguisher is better than the powder or chemical

type. C02 does not leave a residue. Water can be used though it may cause other

electrical component failures.



### Forced Landings

 A lternate emergency landing zones should be chosen ahead of time.

 Be sure that the LZ is clear of people to avoid any incidents.

 Land in the nearest LZ which is clear of people.

 Announce your intentions of landing as loud as necessary to alert people of the

incoming A V.PILOT OPERATING HAND BOOK DJI S1000 11



## Section 4 Set Up

Electronics Burn In

 We recommend that you put weights onto the landing skids to keep the copter on the

ground and run the copter at about 70% throttle for about 2 hours to bum in the

electronics. Most electronic failures occur in the first 2 hours of operation.



### GPS/Compass Mast Length

 We found that the higher the mast, the better the GPS reception



### Radio Set up

 Follow the instructions in the manual



### Copter Command and Control

 Recommend the use of a dual rate switch for main copter operation

o High rate

- used to initialize the motors. The flight controller will not engage

unless it sees full down throttle, full left rudder, full left cyclic and full back cyclic.

However, these may be too high for normal flying. On high rate it is helpful to

utilize fairly high exponential to make the stick feel soft around center. Adjust to

your preference.

o Low rate

- used for typical flying. Set the end point adjustments such that full

stick deflection offers the maximum speed required in normal flying. If conditions

require higher flight speeds, switch to high rate. On low rate it is also helpful to

utilize a small amount of exponential to make the stick feel soft around center.

Adjust to your preference.



### Zenmuse Command and Control

 Recommend the use of a dual rate switch for gimbal operation

o High rate

- used to initialize the gimbal. The gimbal may not engage unless it

sees full motion. However, these may be too high for shooting video smoothly.

This is best for still photography so as to put the camera on target quickly. On

high rate it is helpful to utilize fairly high exponential to make the stick feel soft

around center. Adjust to your preference.

o Low rate

- used for videography. Set the end point adjustments such that full

stick deflection offers the maximum speed required for videography. If conditions

require higher gimbal speeds, switch to high rate. On low rate it is also helpful to

utilize a small amount of exponential to make the stick feel soft around center.

Adjust to your preference.



### Timers

 Use of the countdown timer is a good backup method to ensure landing with battery

power.

o Set the timer for 20 minutes (or what you deem appropriate) and have it start

when the throttle is over 1/4

. Then adjust the timer upwards until the amount of

battery used is about 80

- 90% of the total available. If using 20,000 mah

batteries, a total of 17,000 mah would be the target. Set the timer such that you

have a minute or so to land after the alarm sounds so that you have adequate

time to return to base. Adjust to your preference

.PILOT OPERATING HAND BOOK DJI S1000 12



### Batteries

 Replace the transmitter standard battery with a Lipoly battery to extend use times to 8

hours.

 Supplied batteries often last about 2 hours.



### Normal Procedures

Preflight Checklist

 Confirm all communication radios are operational

.

o Radio with ATC

o Radios with others in the group

 Set a perimeter of 1 00 meters

o Area must be clear of people to avoid collision

 Check for overhead power lines and other obstacles to avoid

 Check structural integrity

o In event of prior crash, inspect all booms, props and motor mounts for excessive

flex indicating structural fatigue/failure

 Have a manual flight plan avoiding obstacles

 Load auto flight plan if using one

o Be sure that the total flight time is under 1 5 minutes to avoid low battery

 Clean lens

o Remove lens cap

 Ensure camera has SD card installed

o Many flights have been wasted due to this!

 Install batteries

o Ensure that the straps are tight and the Velcro keeps the batteries from moving

which will avoid a shift in the CG (Center of Gravity

- or that it balances evenly )

 Check CG (Center of Gravity)

o Lift the copter on each of the 3 pairs of arms. The copter should balance properly. If

not, do not fly. Rearrange the equipment such that the CG is balanced properly

 IMU pointing forward

o The Inertial Measurement Unit is set so that it must face forward

 GPS/Compass installed, limited free play, pointing forward

o This device must be installed with a screw to hold it in place. It cannot vibrate

easily. If it does not point forward, the corrections in ATTl and GPS mode will be

incorrect and it will crash. The FC will provide a warning with constant flashing

white lights.

 Level copter using a bubble level with front pointing in correct direction for course lock

do not turn on

o Keep in mind the best angle for pointing the landing gear in the direction that will

keep the landing gear out of the shot when flying

.

 Turn on Pilot Tx

 If using the rate gyro, set it at the correct position. This is usually a slider switch. Gains

should have the range set from 200

- 350

. Use the highest gain possible which does not

cause oscillation.

 Check Model Selection on Tx to be S1000

 Throttle on Tx DownPILOT OPERATING HAND BOOK DJI S1000 13

 Return to Home switch Off

 Adjust gain to correct position (if required)

 Manual Flight Mode Switch to manual (not A TTl or GPS mode)

 Flight Path Switch Off

- Not Course or Home or POI

 Check Tx battery voltage (above 7.5v)

o These settings above are required to initialize the copter properly. If the switches

are in the incorrect position, it will not initialize properly which may cause some of

the functions like course lock or GPS mode to not operate properly.

o If the copter does not function properly after takeoff, land immediately and

disconnect the copter power. Then put all the switches in the proper position for

initialization and tum the power back on to the copter.

 Throttle on Tx Down

 Count down timer should be set to 15 minutes. This can be adjusted to your flying

style. The timer should engage at 1/4 throttle and trigger an alarm at the proper time.

This is a backup alarm in case the indicator lights on the copter are not visible.

 Tum on Photography Tx

 Check Model Selection on Tx

- should read Zenmuse

 Check Tx battery voltage (above 7.5v)

 HDMI switch Off

 Freestyle switch Off (FPV On)

o These settings above are required to initialize the Zenmuse properly. If the

switches are in the incorrect position, it will not initialize properly which may

cause some of the functions like live video or gimbal operation to not operate

properly.

o If the camera or gimbal do not function properly, disconnect the copter power.

Then put all the switches in the proper position for initialization and tum the

power back on to the copter.

 Engage power to copter

o Plug in the 2 battery packs. Typically the battery packs use red T

- style

connectors in a parallel wire harness. This Y

- harness has a yellow connector. It

is preferable to connect the batteries to the Y

- harness first, then plug in the

yellow connector. This reduces (but does not eliminate) electrical arcing.

o 6 quick chirps should be heard confirming 6S LiPoly batteries are recognized by

the ESCs.

 Hearing less than 6 chirps indicates fewer cell battery packs are being

recognized which is incorrect. Check for improper or damaged batteries.

 Do not move or vibrate the copter until 30 seconds after full GPS Lock

o Initial3 red blinks is normal meaning no GPS lock. No red flashes indicates full

GPS lock.

o Continue with checklist as you are waiting for full GPS lock, but do not move the

copter.

o If the GPS takes more than 5 minutes to lock, there is a problem with the area.

It is not receiving the proper signals from the satellites. GPS signals are weak,

so trees, people, buildings, terrain, weather, have an effect. Move the copter into

a more open area where it can more easily see the satellites

 Check Copter Voltage from both Tx's ( transmitters )

o The transmitters receive a signal from the corresponding receivers. The voltages

are regulated to about 5v. If the voltage is below 4.4v or above 6v do not fly.

There may be power regulation issues. The receivers cannot work outside thisPILOT OPERATING HAND BOOK DJI S1000 14 voltage consistently. Also there is some issue if the voltage is outside that range

which should be resolved before flying.

 Engage Attitude Mode

- Must achieve double amber flash

 Engage GPS Mode

- Must achieve double purple flash

 Engage course lock mode

- Must achieve double green flash

 Disengage course lock mode. Must achieve double purple flash. Stay in this mode

until just prior to takeoff, after takeoff at any time, or do not use.

 Do not engage motors. Set throttle to center position. Must achieve single purple

flash when in GPS mode.

o To verify that the sticks are all centered properly:

o With throttle in the center position, use the trim buttons on the transmitter to

check that the sticks are centered. Trim the roll (the stick located on the right

side of the transmitter when moved to the right and left) to the right, counting the

number of click s until a double flash occurs. Then center the trim. Then move

the trim to the left, counting the number of clicks until a double flash occurs. An

equal number of clicks should be counted each side of center.

o Do this check for the 3 stick movements other than throttle.

o Center the trim such that when the stick is in the neutral position that there are

equal numbers of clicks in each direction. This ensures that when the sticks are

neutralized that the flight controller will recognize this signal and engage GPS

mode.

 Calibrate GPS/Compass before the first flight each day or if receiving continuous red

blinks or continuous white blinks.

o Flip the GPS mode switch 7 times very quickly from manual to GPS. End with

the switch in the manual position. The indicator light will be blue. Rotate the

copter about 1.5 turns in a horizontal position. A green flashing light indicates

that this is complete. Then hold the copter vertically and rotate about 1.5 turns.

A white flashing light indicates that this is complete. Repeat if necessary until

this is completed.

 After calibration, reset the copter by cycling battery with copter pointed in the correct

heading for course lock

 Engage Camera

 HDMI switch On

o This will stop video from playing on the back of the camera and will send the

video signal to the video transmitter via the HDMI connection.

 Freestyle switch On (FPV Off)

o This allows the camera to be operated freely through the transmitter

 Verify camera operation

o Operate the shutter

o Set the focus to auto or manual. Manual setting is usually set to infinity to stop

constant focusing of the camera

 Verify data link if installed

o Roll the copter about 45 degrees on its side by lifting one side of the copter and

resting one side of the landing gear on the ground

o A corresponding roll should be seen on the gauge

o If the copter is rolled to the right, it will appear on the gauge that the horizon rolls

to the left

- not the right because the view from inside the copter is that the

horizon rolls the opposite direction of the copter.

 Verify altitude is about 0 via gauge on computerPILOT OPERATING HAND BOOK DJI S1000 15 o If it is not about 0, the altitude settings for the waypoints will be off by this

amount. This could cause the copter to fly at 10 meters or 30 meters if the

waypoint is set for 20 meters and the altitude is off by 10 meters one way or

another. If the copter thinks it is at 10 meters when it is on the ground, then it will

only rise 10 meters above the ground to achieve what it believes it to be 20

meters above the ground.

o The altitude can be reset using the ground control software by going to altitude

offset

 Alternate Emergency Landing Sites Established

Normal Takeoff

 Confirm clear for takeoff with A TC

o Necessary if within 5 miles of an airport

o ATC clearance is required days or weeks before flying

 Engage GPS mode

- Double purple flash when the throttle is down

 Switch to Course Lock flight mode if required. Purple flashes are replaced with green

flashes. Flying in course lock is not required, but helpful in many instances

 Announce loudly: "CLEAR PROP"

 Move both of the sticks to the bottom left comers to engage the motors. Within 1 second

move the throttle up 1/8

- 1/4. The copter should not lift off until about 1/2 stick is

reached.

 Verify data and video links before lifting off. If anything is not working properly, move the

throttle stick to low to disengage the motors and determine a solution.

 If all flight checks are passed, announce loudly: "TAKING OFF"

 Advance throttle to about 3/4. Copter must jump off of the ground to avoid one skid

coming up before the other skid, and the skid on the ground getting caught and flipping

the copter over sideways

 Ascend to 3 meters. Then decrease throttle to 1⁄2 to engage the GPS hold

 Verify links, GPS, Attitude, etc. Should be single purple flash.

 Verify that the copter is holding position within .5m in all directions

 Verify camera operation

 Verify course lock is operational by rotating 90 degrees and pushing forward on stick

 Verify copter stability. If unstable, land and reset gains, recalibrate, or retest as

necessary

 Proceed with manual mission or

 For autopilot operation

o Ascend to 1 0 meters

o Command AVO to proceed with mission

o Pilot should say "It's yours"

o Response from AVO "I have it"

 Manual pilot/observer must monitor the informational LED and be ready to take over in

manual mode when necessary

o White flashes indicates flight controller issue

o Amber flashes indicates low battery

o Red flashes indicate loss of GPS or severe battery condition

 Quick decisions are required when red flashes are indicated

 10 seconds or more of loss of GPS signal will stop waypoint guidance and any

GPS hold and put into manual mode.PILOT OPERATING HAND BOOK DJI S1000 16  Red indicator light battery warning requires immediate landing

 Manual pilot to request copter flight battery voltage readout from AVO periodically.

o Reset the first and second indicator lights as required for your set up.

o When recharging the batteries, the goal is to put 4,000 mah into a 5,000 mah

battery pack. Adjust the voltage warnings to your style of flying.

o Also use the countdown timer on the transmitter. This gives a good indication of

battery level because the current used is fairly constant from flight to flight.

Post Landing

 Note flight time from transmitter. Write this down in the flight log

 Note battery power used during the flight. Write this down in the flight log

 ALWAYS disconnect the main power to the AV first, then tum off the transmitter.

 Check motor temperatures by touching them with your fingers. Any motors which are

excessively hot should be further inspected and possibly replaced.

 Check battery temperatures by touching them with your fingers. Battery temperatures

should not be hot to the touch. Battery temperatures should be slightly above ambient.

 Inspect all components especially the propellers for wear

 Note in logbook which batteries were used to calculate life cycle

Flight Log Book

 Keep a log of all flights

o Date

o Time of Day

o Time in Operation (in minutes)

o Battery Number

o Location

o Pilot & Observer Names

o Flight Objective

o Remarks

Maintenance Log Book

 Keep a log of significant inspections, tests, repairs, alterations, equipment changes.

 Date maintenance is performed

 Accumulated hours of operation

 Remarks

Pilot Log Book

 Keep a log of all flights

o Date

o Time of Day

o Time in Operation (in minutes)

o Aircraft flown

o Location

o Flight Objective

o RemarksPILOT OPERATING HAND BOOK DJI S1000 17



## Section 5 Performance

Flight Times

 The U AV is designed to hover at high efficiency. Hovering is much less efficient than

flying on a wing, thus flight times are low compared to fixed wing aircraft

.

 All the weight of the UAV is supported by power from the batteries. As the batteries are

used in a flight, the amount of power available decreases. Therefore the power reserve is

constantly decreasing as the battery is being used. Thus loading a rotorcraft above its

limit is not recommended. While the A V may have enough power to lift off initially on a full

charge, the power reserve at partial charge may be too low to allow for maneuvering and

will result in a crash.

 High lateral speeds will add lift to slightly improve efficiency. The rotors act similar to fixed

wings at higher speeds. This increase in efficiency may be negated by the increased

power consumption of forward flight.

 High winds or gusts decrease efficiency/flight time. The motors work harder to hold

position.

 As weight increases flight times decrease.



### Wireless Transmission

 Refer to the specific manuals for performance ratings

.

 Wireless communications utilized provide acceptable communication for LOS.

 In general:

o LOS is required

o The higher the GCS antennas, the better the range

o Any freq. at may have severe degradation due to location to other admitters such

as cell towers

o RSSI (Received Signal Strength Indication) should be monitored for indication of

communication drop out.PILOT OPERATING HAND BOOK DJI S1000 18



## Section 6 Weight and Balance List

CG

 CG is critical to the efficient operation of any AV

 When components are shifted, the CG will be altered

 The main components which are moved on a regular basis are the sensors and the

batteries

 The sensors are typically in the front of the A V, and the batteries are located in the

correct position to offset all the components on the AV.

 The CG must be tested after any change to the components or their placement.

 The CG should be tested by lifting the UV with fingers on the bottom of the arms. Check

all 3 pairs of arms. The CG should be no more than 2mm off in any on the 3 checks. The

closer the CG is to the centerlines of the arms the more efficient and the more stable the

A V will be.



### Weight

 Weight is critical to the operation of any aircraft

 Weight is especially critical to a rotor wing aircraft. At full throttle the motors have a finite

amount of thrust. All the weight is lifted by the battery power, there is no wing to assist in

providing lift.

 As the batteries are operated, they lose power. At full charge they have about 25v. At

20% remaining capacity they have about 2 1 v. This is a loss of 8% of the power available

which is significant.

 Do not overload the aircraft or there will not be sufficient reserve power to maneuver at

low battery levels.PILOT OPERATING HAND BOOK DJI S1000 19



## Section 7 Air Vehicle and Systems Description

Fuel/Battery Required

 Manufacturers: Various COTS suppliers

 Refer to manufacturer data sheet

 Battery chemistry required: Lithium Polymer

 Battery Capacity: 16,000 mah (minimum)

 Battery cell count required: 6S (6 cells in series )

 Battery Voltage: 21V minimum at hover, 22.2V nominal, 25.2V maximum

 Battery Minimum Rated Discharge Rate: 20C minimum

 Batteries used simultaneously: 1

- 4 typical

 Recommended Battery Discharge Amount: 80

- 90%



### Wireless Communications

 Refer to the specific manuals for performance ratings

 Refer to manufacturer data sheet

 Never power a video transmitter or receiver without an antenna connected or overload

failure will occur.

 Wireless communications utilized provide acceptable communication for LOS

 In general:

o LOS is required

o Lower frequencies penetrate objects such as trees better than higher freqs

o Lower freqs have longer range than high freqs

o Higher freqs can transfer more data than lower freqs

o Higher freqs use smaller/shorter antennas

o The higher the GCS antennas, the better the range and reception

o Any freq at may have severe degradation due to location to other admitters such as

cell towers

o Range must be constantly monitored.

 Alternate antenna types may be utilized to improve link/range. Patch, helical, omni, etc.

can be substituted. They must be verified before use.

 Alternate freqs may be utilized to improve link/rangePILOT OPERATING HAND BOOK DJI S1000 20



## Section 8 Handling, Service and Maintenance

Propeller Care

 Propellers must be checked each flight for nicks or cracks

 Propellers are designed to last indefinitely if they do not impact dust, dirt or more



### Battery Care and Use

 Refer to instruction sheet included from the battery manufacturer. Typical information

follows.

 Batteries are highly flammable and can explode, especially when fully charged. Improper

charging, vibration, impact, high discharge, etc. can lead to explosion and fire. Batteries

must be charged under constant supervision and using proper precautions.

 Batteries fully charged must be handled with extreme care.

 Any battery which puffs up is considered damaged and must not be used

. It is in a

dangerous state. Never charge a puffed up battery.

 Any battery which holds less than 80% of its rated capacity should be discarded

 Cycle test each battery after every 50 cycles or if a battery is suspected to have lost as

significant amount of its capacity to determine the current capacity.

 Properly dispose of batteries. First discharge the battery fully using a battery cycler. Bring

to a recycler such as a home improvement store.

 Always charge flight batteries under "balance" mode

 Flight Battery Recommended Charge Rate: 1 C which takes approximately 1 hour to

charge

 Flight Battery Maximum Charge Rate: May exceed 5C. Charge rates higher than 1 C will

decrease life cycles. Maximum charge rating per the manufacturer will provide 300+

cycles. Use the lowest charge rate which is practical.

 Battery Rest Time between discharging and charging: 30 minutes minimum, 1 hour

maximum.

 Do not charge if the battery is more than 2°C warmer than ambient, especially if the

temperature is above 20°C. The outer surface is cooler than the inner core after use.

Damage will occur when charging a warm battery

 Recommended Battery Discharge Amount: 80%. Using more of the capacity of the

battery will decrease the life cycles

 As battery temperature approaches freezing the capacity of Lithium Polymer batteries

decrease. Keep warmer than 5°C before installing into the UV (unmanned vehicle ).

 Battery capacity decreases at higher discharge rates. Using more batteries decreases

the discharge rate of each battery thereby extending individual battery capacity slightly.

 Lower discharge rates improve the life cycles

 Batteries are rated at greater than 300 life cycles. 1 ,000+ life cycles are possible

 Batteries must not be stored above 60% charged state for extended periods

 Batteries should be stored below 25°C for extended periods

 Store batteries between 40%

- 60% charged state. Fully charge just before use

 Fully charged batteries which are not to be used within 24 hours should be discharged to

40%

- 60% charged state using the battery discharger

 Using more than one battery at a time requires the proper wiring harness so that the

voltage is no more than 25.2V. Over voltage will cause serious damage to electrical

equipment.PILOT OPERATING HAND BOOK DJI S1000 21



### Preventative Maintenance

 ANNUAL INSPECTION ( SUGGESTED )

o If the airframe has in excess of 300 hours in a one year period, an annual

inspection must be completed by an approved technician

o An approved technician should disassemble the A V and inspect all components

for wear and replace any components as required.

o Test all batteries for capacity

o Upgrade firmware and software to latest revisions

 500 HOUR PM ( SUGGESTED )

o An approved technician should disassemble the A V and inspect all components

for wear and replace any components as required

o Replace all 8 motors

o Test all batteries for capacity

o Upgrade firmware and software to latest revisionsPILOT OPERATING HAND BOOK DJI S1000 22



## Section 9 Checklists

DJI S1000 Bench Set up and Tests

 All screws/bolts are tight

 Timer alarm for flight time to not exceed 80% battery capacity set properly

 Batteries are secure

 Antennas are secure

 Props balanced

 Props aligned

 Props not chipped

 Check blades, arms, etc. for cracks/damage

 Wiring Tight

 No excessive flexing of motors or booms

 Booms/motors will not twist

 Center of gravity is correct

 Warning lights set for low battery if used

 Batteries charged. Replace any battery which cycles below 80% of rated capacity

o Laptop Battery

o Flight Battery

o Handheld Rx Battery

o RC Tx Battery

o Video Rx Battery

o Spare Laptop Battery



### DJI S1000 Inventory Checklist

 Load Flight plan

 Aircraft

 Camera with SD card

 Spare parts/tools

 Spare batteries

 Two RC transmitters

 Laptop

 Battery Charger

 Flight Controller Cable

 Video monitor, stand, battery, antennas

 Goggles

 Datalink & cable

 Battery Y

- harness



### Preflight Checklist

 Check area to fly on Google maps

 Confirm A TC coms operation

 Inform A TC of your flight plan if required

 Determine emergency flight plan and alternate landing zones avoiding power lines and

obstacles

 Check wind direction

 Set a perimeter of 50

- 100 meters

- area must be clear of people

 All antennas installed and all pointing in correct directions

 Engage GCS, monitor, laptop, goggles, etc. (bring up flight plan )PILOT OPERATING HAND BOOK DJI S1000 23

 Remove lens cap I Clean lens

 Camera On

 Ensure camera has SD card installed.

 Check battery voltage

 Install battery on copter.

 Check CG

 Level copter with front pointing in correct direction for course lock

- do not tum on

 On Copter TX

- Set switches

- Throttle Down, Return to Home switch Off, Manual Flight

Mode Switch On, Flight Path Switch Off

- Not Course or Home Lock

 Copter Transmitter On

 Check Model Selection on Tx

 Check Tx battery voltage (above 7.4v)

 On Photo Tx

- set switches

- HDMI switch Off, Freestyle switch On

 Photography Transmitter On

 Check Model Selection on Tx

 Check Tx battery voltage (above 7.4v)

 Plug in battery black lead first.

 Calibrate GPS/Compass if necessary

 If calibrated, cycle battery with correct heading for course lock.

 Do not touch the Copter until 30 seconds after full GPS Lock. Initial 3 red blinks is

normal meaning no GPS lock. Wait until no flashes. Continue with checklist.

 Check Copter Voltage from GCS

 Engage Attitude Mode

- Must Achieve Double Amber Flash

 Engage GPS Mode

- Must Achieve Double Purple Flash

 While in GPS mode engage "Course Lock" mode. Must achieve green Flash

 Do not engage motors . Set throttle to center position. Must achieve single amber flash

in Attitude Mode and single purple flash in GPS mode

 HDMI switch On (video on camera itself should go off)

 Freestyle switch On (FPV Off)

 Verify camera operation (If problems, check Drive Mode

- Remote Cmdr must be "on",

manual focus, intelligent auto )

 V erify data link if installed

- rolling copter manually should change gauges

 Upload flight plan

 Verify altitude is about 0 via gauge on computer/GCS/video monitor/goggles

 Timers set properly



### Takeoff Checklist

 Declare intentions for takeoff with ATC

 Engage GPS mode

- Double purple flash

 Engage Course Lock mode (double green flash )

 Announce loudly: "CLEAR PROP"

 Position the sticks in the lower left hand comers, then immediately raise the throttle 2

clicks, and center the right stick.

 Advance throttle to Y4 power for 5 seconds. Assure all motors are operating.

 Verify that left/right and forward/back stick movement engages the proper motors

 Verify data and video links are still operational

 Announce loudly: "TAKING OFF"

 Advance throttle to full. Copter must jump off of the ground.

 Ascend to 3 meters. Center throttle stick. Should be single green flash. Verify wireless

link, GPS hold, camera operation, gauges, etc. are working properly.PILOT OPERATING HAND BOOK DJI S1000 24

 Verify course lock is operational by rotating 90 degrees and pushing forward on stick.

 Verify copter stability. If unstable, land and reset gains, recalibrate, or retest as

necessary.

 Raise landing gear

 Proceed with manual mission

 For autopilot operation

o Ascend to 1 0 meters manually

o Engage autopilot

 Manual pilot/observer must monitor the informational LED and be ready to take over in

m anual m ode when necessary.

 Manual pilot to request copter flight battery voltage readout from camera operator

periodically.



### Quick Preflight Checklist

 Landing zone clear

 Level copter with correct heading

 Battery 4.1+ full, 3.8 depleted

 Camera on. SD card in.

 Both TX

- all switches down

 Both TX on

 Copter on

 Check GPS and Course lock checks

 Video check

 Photo check

 Timers ready

 Takeoff

 Raise Landing Gear

 Unplug 6 batteries upon landing



### Error Messages

 White flashes

o IMU malfunction. Land and determine cause. Possibilities:

 GPS/Compass not pointing forward

 IMU not pointing forward

 Set up of X, Y, Z for location of IMU and Compass is

i ncorrect

 Excessive rocking/instability possible causes:

o Weak motor

o Structure flexing from fatigue or cracks

 Motor mount

 Main frame

 Booms

o Loose Bolts causing flexing or misalignment

 Props

 Mounts

o Props out of balance

o Props misaligned

o Excessive wind speeds or gusts

o Excessive GainsPILOT OPERATING HAND BOOK DJI S1000 25 o Excessive motor power. Max motor power must a little more than typical

ascent power.

 Red Flashes (1, 2 or 3 flashes with pauses )

- GPS loss (3 is more serious). Land if loss

lasts for more than 30 seconds. Possible causes:

o Clouds

o Structures

o GPS mal

- function

o GPS too close to electrical components

o GPS vibration



### Landing Checklist

 Landing area clear

 Lower landing gear

 Note obstacles in flightpath

 Announce loudly: "LANDING"

 First cut power to the aircraft

 Note elapsed time of flight

 Adjust any parameters (camera servo speed, exponential, etc)

 Tum power off to transmitters, camera, goggles, monitors, Rxs, etc.

 Touch motors to verify temperatures are similar

 Complete flight log

o Date and time of flight

o Batteries used

o Time of Flight

 Contact A TCPILOT OPERATING HAND BOOK DJI S1000 26



## Section 10 Supplements

COTS components have been utilized in the construction of this AV. All instruction

manuals, operating handbooks, warning notices, and more are available as separate

documents. Components which may have separate documentation follow. Links to these

documents are available on the website. Print out the significant documents and keep in a

notebook with the copter at all times.

AIRFRAME

AUTOPILOT SYSTEM

BATTERIES

BATTERY CHARGER

CAMERA MANUAL

CAMERA GCS

DATA WIRELESS LINK

GIMBAL CAMERA MOUNT

GIMBAL CAMERA MOUNT SERVOS

LAPTOP COMPUTER

MOTORS

ONBOARD REGULATOR

PROPELLERS

RC / MANUAL COMMAND & CONTROL SYSTEM

SPEED CONTROLS ( ESCs )

VIDEO CAPTURE HARDWARE

VIDEO CAPTURE SOFTWARE

VIDEO WIRELESS LINK