Form A

COMPANY/FACILITY INFORMATION EXAMPLELegal Parent Company / Legal Corporate Name

Owens Corning Insulating Systems, LLC Reynolds Inc.

Facility Name OCIS-Waxahachie

Reynolds Fiberglass - Raleigh

Facility Address Street Interstate 35 East 123 King St City Waxahachie Raleigh State Texas NC Zip Code 75165 27511Technical Contact Name Mike Pettis John Smith Technical Contact Title Environmental Leader Env. Manager Telephone 740-328-2468 123-456-7892 Email Mike.Pettis@owenscorning.com

johnsmith@reynolds.com

General Facility Information

Is the facility currently a major source of HAP? Yes YesIf No, did the facility take a limit of its potential HAP emissions to avoid classification as a major source: N/A NAIf Yes, does the facility anticipate becoming an area source in the future due to any changes in process operations (i.e., eliminating the use of HAP binders): Yes YesEstimated date facility will no longer be a major source (mo/yr). 00/00/2014 12/1/2013If applicable, explain the reason that the facility will no longer be a major source in the future.

One of the three lines is converted to non-phenolic, one line will be converted by 6/1/2012, the remaining high density line can not be converted until product development is complete for it's product line.

This facility is planning the phase out of HAP binders which will result in the facility becoming an area source. 

Binder Use Data

Does the facility currently use phenol-formaldehydebinders? Yes 2If yes, how many lines currently use phenolformaldehyde binders? 2 3Does the facility plan on phasing out the use of phenol-formaldehyde binders completely? Yes YesIf yes, what is the anticipated date of the complete phase out?

1 line has been converted. The second line will be converted by 6/1/2012. The last line by 2014 11/1/2013

Will this phase out change the facility status from a Major source to an Area source? We will not be major for HAPs Yes

Wool Fiberglass 2011 ICR 
Form B

FURNACE INFORMATION

Fill out the following information for EACH furnace at your facility (list each furnace individually):

Furnace Unit ID Furnace Type

Does this furnace 

share a stack or 

control device with 

other units?

If Yes, List the Unit 

IDs that share a 

stack with this 

furnace

Original Date of 

Construction 

(mo/yr)

Most Recent 

Rebuild 

(mo/yr)

Estimated 

future rebuild 

(mo/yr)

Max Operating 

Furnace 

Temperature 

(F)

Average 

Temperature of 

Molten Glass 

Exiting Furnace 

(F)

Average Mass 

of Molten Glass 

Exiting the 

Furnace (lbs)

Average 

Volume of 

Molten Glass 

Exiting the 

Furnace (ft3)

Average Pull 

Rate (tons/hr)

Total Interior 

Surface Area of 

Furnace below 

Glass Melt Line 

(ft2)*

Total Interior 

Surface Area of 

Furnace above 

Glass Melt Line 

(ft2)*

Glass Contact 

Floor

Breast Wall - 

below Glass 

Melt Line

Breast Wall - at 

and above 

Glass Melt Line

Side Wall - 

below Glass 

Melt Line

Side Wall - a

and above 

Glass Melt Lin

Example: Oxyfuel Furnace E1 Oxy Fuel Yes

Oxyfuel Furnace 

E2 and ESS 

Furnace 2 12/1999 01/2005 01/2015 50% 10% 50% 10% 50% 

11-41 V-1 Oxy Fuel No ?/1999 03/2010 No date set 2696 2183 10000.00 60.61 5.00 814 763 100%-50% Cr2O3 Not Appl. 100%-30% Cr2O3 100%-41% Cr2O3 100%- 30% Cr2O3 11-42 V-2 Cold Top Electric No ?1973 06/2006 02/2014 208 2487 12500.00 75.76 6.25 1041 1110 97%-30% Cr2O3, 3%- 50% Cr2O3 Not Appl. 0% 100%-50% Cr2O3 0% 11-43 V-3 Cold Top Electric No ?/1978 06/2007 04/2015 208 2573 12500.00 75.76 6.25 1083 1142 97%-30% Cr2O3, 3%- 50% Cr2O3 Not Appl. 0% 100%-50% Cr2O3 0% 

Furnace Unit ID

Type of 

Control Device

Pollutants 

Controlled

Date of Original 

Installation 

Date of Next Major 

Maintenance Event 

(mo/yr)

Type of 

Control Device

Pollutants 

Controlled

Date of 

Original 

Installation 

Date of Next 

Major 

Maintenance 

Event (mo/yr)

Type of Control 

Device

Pollutants 

Controlled

Date of Original 

Installation 

Date of Next 

Major 

Maintenance 

Event (mo/yr)

Oxyfuel Furnace E1 ESP SO2 05/1991 07/1905 Baghouse PM 05/1991 07/1905 NA NA NA NA

11-41 V-1 DEP PM ?/1999 No date set11-42 V-2 batch wetting PM 2002 No date set11-43 V-3 batch wetting PM 2002 No date set

0000000

* If there are special design characteristics to be considered, please submit drawings or schematics to indicate how surface area calculations were made.

Control Device 1 Control Device 2 Control Device 3

For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.

Percentage of Chr

List the TOTAL number of glass-melting furnaces at your facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting furnaces. 

Wool Fiberglass 2011 ICR