Name: Alan Madewell, P.E.

Title: Manager, Environmental, Energy Supp

Company: Progress Energy Carolinas, Inc.

Sign Date: 9/3/2010

Name: Carl Fink, P.E.

Title: Project Manager

Company: TRC Environmental Corporation

Sign Date: 9/3/2010

Permitted Facility Representative / Date Testing Company Representative / Date

Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

Final Test Report 

for

/ /

Based on information and belief formed 

after reasonable inquiry, I certify that the 

statements and information in this test 

report are true, accurate, and complete.

I have reviewed all testing details and 

results in this test report and hereby 

certify that the test report is authentic 

and accurate.

Thursday, February 17, 2011 Page 1 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Facility Information:

Cape Fear Steam Electric Plant

500 CP&L Road

Moncure NC 27559

Contact: Stephen Boone

Phone: 919-546-4798

Fax: 919-546-6302

Email: Stephen.Boone@pgnmail.com

Testing Company:

TRC Companies, Inc.

5540 Centerview Drive

Suite 100

Raleigh NC 27606

Contact:Carl F. Fink

Phone: 919-604-7790

Fax: 919-828-1977

Email: cfink@trcsolutions.com

Air Permit Number:

2708

Permitted Source ID/Name:

5

Permitted Maximum Process Rate:

N/A

Max. Normal Operation Process Rate:

N/A

Target Process Test Rate

N/A

Description of the source (including control equipment). Please see the attachments for source or

 process flow diagram:

Unit 5 is a 1450 MMBtu/hr dry bottom, tangentially fired, pulverized coal boiler w/ overfire air, SNCR, and ESP.

Industry/SCC/NAIS 221112

Sampling Location Information:

Test Parameter Information:

AFS #: 3703700063 FRS #: 110000586349

SCC / Description 10100202 External Combustion Boilers - Electric Generation - Bituminous/Subbituminous 

Coal - Pulverized Coal: Dry Bottom (Bituminous Coal) 

The following state and federal regulations that apply to the proposed testing:

Location

Round

Duct

Diam.

Distance from 

upstream dist.

Distance from

downstream dist.

Number of

Traverse Ports

Equiv. 

Diam

Min.Travers 

Points

Rect. Duct 

Length /Width

Stack Exit 144 0 0 0 900 840 4 4

Target

Parameter 

Test

Method

Number of

Test Runs

Test Run

Duration

Sample 

Location Points Comments

Stack Exit Total PM2.5 OTM - 27/28 3 360 0

Stack Exit Filterable Particulate OTM - 27/28 3 360 0

Organic Condensible 

Particulate

Stack Exit OTM - 27/28 3 360 0

Inorganic (Aqueous) 

Condensible Part.

Stack Exit OTM - 27/28 3 360 0

Stack Exit Total Particulate OTM - 27/28 3 360 0

Stack Exit Filterable PM2.5 OTM - 27/28 3 360 0

Thursday, February 17, 2011 Page 2 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

The following describes any modifications and/or deviations to the applicable test 

methods. If alternative methods were requested, see the attachments for documentation 

of request AND approval, including dates.

Stack Exit Cobalt Method 29 3 240 0

Stack Exit Arsenic Method 29 3 240 0

Stack Exit Beryllium Method 29 3 240 0

Stack Exit Cadmium Method 29 3 240 0

Stack Exit Chromium Method 29 3 240 0

Stack Exit Lead Method 29 3 240 0

Stack Exit Manganese Method 29 3 240 0

Stack Exit Antimony Method 29 3 240 0

Stack Exit Selenium Method 29 3 240 0

Stack Exit Filterable Particulate Method 29 3 240 0

Stack Exit Nickel Method 29 3 240 0

Thursday, February 17, 2011 Page 3 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Sampling / Stack Data Results Summary

Location Stack Exit - Method 29 

Average

Run Number 1 2 3

Test Date 3/23/2010 3/24/2010 3/25/2010

Run Start Time

Run Finish Time

Net Run Time, minutes 240 240 240

Dry Gas Meter Volume Sampled, dscf 175.510 175.818 175.321 175.550

Moisture Content of Stack Gas, % 7.09 7.23 8.31 7.543

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 13.26 13.24 13.4 13.300

Oxygen, % 5.95 5.93 6.03 5.970

Average Stack Gas Temperature, °F 275.53 278.34 279.28 277.717

Dry Volumetric Flow Rate, dry scfm 339,026.1 338,197.4 340,120.2 339,114.567

Actual Wet Volumetric Flue Gas Flow Rate, acfm 517,486.6 514,772.3 523,933.2 518,730.700

Percent Isokinetic of Sampling Rate, % 97.7 98.1 99.1 98.300

F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000

Fw 10640 10640 10640 10,640.000

Fc 1800 1800 1800 1,800.000

Location Stack Exit - OTM - 27/28

Average

Run Number

Test Date

Run Start Time

Run Finish Time

Net Run Time, minutes

Dry Gas Meter Volume Sampled, dscf

Moisture Content of Stack Gas, %

Moisture Saturation at Stack Gas Temperature, %

Carbon Dioxide, %

Oxygen, %

Average Stack Gas Temperature, °F

Dry Volumetric Flow Rate, dry scfm

Actual Wet Volumetric Flue Gas Flow Rate, acfm

Percent Isokinetic of Sampling Rate, %

F-Factor, dscfm/MMBtu @ %O2

Fw

Fc

Thursday, February 17, 2011 Page 4 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Thursday, February 17, 2011 Page 5 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Emissions Summary

Location: Stack Exit - Method 29 

Compound: Antimony

Average

RunNumber 1 2 3

Mass_mg 0.01242 0.010157 0.010927 0.011

lb/mmBtuO2 2.13E-06 1.74E-06 1.89E-06 0.000

Compound: Arsenic

Average

RunNumber 1 2 3

Mass_mg 0.127 0.1201 0.1004 0.116

lb/mmBtuO2 2.18E-05 2.06E-05 1.74E-05 0.000

Compound: Beryllium

Average

RunNumber 1 2 3

Mass_mg 0.006558 0.005658 0.003058 0.005

lb/mmBtuO2 1.13E-06 9.69E-07 5.29E-07 0.000

Compound: Cadmium

Average

RunNumber 1 2 3

Mass_mg 0.00302 0.00157 0.00324 0.003

lb/mmBtuO2 5.19E-07 2.69E-07 5.60E-07 0.000

Compound: Chromium

Average

RunNumber 1 2 3

Mass_mg 0.0245 0.05231 0.04979 0.042

lb/mmBtuO2 4.21E-06 8.96E-06 8.61E-06 0.000

Compound: Cobalt

Average

RunNumber 1 2 3

Mass_mg 0.018043 0.046243 0.040456 0.035

lb/mmBtuO2 3.10E-06 7.92E-06 6.99E-06 0.000

Compound: Filterable Particulate

Average

RunNumber 1 2 3

Mass_mg 125.9 152.7 122.1 133.567

lb/mmBtuO2 2.16E-02 2.61E-02 2.11E-02 0.023

Compound: Lead

Average

RunNumber 1 2 3

Mass_mg 0.04107 0.03643 0.02427 0.034

lb/mmBtuO2 7.05E-06 6.24E-06 4.20E-06 0.000

Compound: Manganese

Average

Thursday, February 17, 2011 Page 6 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Process Run Data

RunNumber 1 2 3

Mass_mg 0.04219 0.06679 0.07805 0.062

lb/mmBtuO2 7.25E-06 1.14E-05 1.35E-05 0.000

Compound: Nickel

Average

RunNumber 1 2 3

Mass_mg 0.03732 0.0634 0.0587 0.053

lb/mmBtuO2 6.41E-06 1.09E-05 1.01E-05 0.000

Compound: Selenium

Average

RunNumber 1 2 3

Mass_mg 1.2021 1.1498 0.973 1.108

lb/mmBtuO2 2.06E-04 1.97E-04 1.68E-04 0.000

Location: Stack Exit - OTM - 27/28

Compound: Filterable Particulate

Average

RunNumber 1 2 3

Mass_mg 152 104.9 160.3 139.067

lb/mmBtuO2 2.91E-02 2.40E-02 3.70E-02 0.030

Compound: Filterable PM2.5

Average

RunNumber 1 2 3

Mass_mg 57.9 53.5 50.3 53.900

lb/mmBtuO2 1.11E-02 1.22E-02 1.16E-02 0.012

Compound: Inorganic (Aqueous) Condensible Pa

Average

RunNumber 1 2 3

Mass_mg 71.1 111 29.7 70.600

lb/mmBtuO2 1.36E-02 2.54E-02 6.86E-03 0.015

Compound: Organic Condensible Particulate

Average

RunNumber 1 2 3

Mass_mg 2 1 0.6 1.200

lb/mmBtuO2 3.83E-04 2.29E-04 1.39E-04 0.000

Compound: Total Particulate

Average

RunNumber 1 2 3

Mass_mg 224.5 216.3 190 210.267

lb/mmBtuO2 4.30E-02 4.94E-02 4.39E-02 0.045

Compound: Total PM2.5

Average

RunNumber 1 2 3

Mass_mg 130.4 164.9 80 125.100

lb/mmBtuO2 2.50E-02 3.77E-02 1.85E-02 0.027

Thursday, February 17, 2011 Page 7 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Process Run Data

Run Name Value UOM Comments

Target

Value

1 Heat Input 1181.6 Million Btus/hr Collected during 

run 1 of M29

0

1 Stack Pressure -1.257 in WC Collected during 

run 1 of M29

0

1 Stack CO2 11.583 % Collected during 

run 1 of M29

0

1 Stack Temp 261.63 Deg F Collected during 

run 1 of M29

0

1 Net Load 148.4 MW Collected during 

run 1 of M29

0

1 Gross Load 156.73 MW Collected during 

run 1 of M29

0

1 Fuel Oil Flow 0 gal/hr Collected during 

run 1 of M29

0

1 Steam Output 1218.6 KPPH Collected during 

run 1 of M29

0

1 Coal Burned 56.88 tons/hr Collected during 

run 1 of M29

0

1 Precip. Bank A - Secondary Volts 64.1 volts Collected during 

run 1 of M29

0

1 Precip. Bank A - Secondary Amps 171 amps Collected during 

run 1 of M29

0

2 Heat Input 1178.3 Million Btus/hr Collected during 

run 1 of OTM27/28

0

2 Stack Pressure -1.256 in WC Collected during 

run 1 of OTM27/28

0

1 Precip. Bank A - Primary Volts 155 volts Collected during 

run 1 of M29

0

1 Precip. Bank A - Primary Amps 49 amps Collected during 

run 1 of M29

0

1 Precip. Bank C - Secondary Volts 54.6 volts Collected during 

run 1 of M29

0

1 Precip. Bank B - Primary Amps 135 amps Collected during 

run 1 of M29

0

1 Precip. Bank B - Primary Volts 257 volts Collected during 

run 1 of M29

0

1 Precip. Bank E - Secondary Volts 51.3 volts Collected during 

run 1 of M29

0

1 Precip. Bank E - Secondary Amps 237 amps Collected during 

run 1 of M29

0

Thursday, February 17, 2011 Page 8 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

1 Precip. Bank E - Primary Volts 179 volts Collected during 

run 1 of M29

0

1 Precip. Bank E - Primary Amps 62 amps Collected during 

run 1 of M29

0

1 Precip. Bank D - Secondary Volts 56.2 volts Collected during 

run 1 of M29

0

1 Stack Flow 18361 KSCFH Collected during 

run 1 of M29

0

1 Precip. Bank D - Secondary Amps 592 amps Collected during 

run 1 of M29

0

1 Barometric Pressure 29.583 in Hg Collected during 

run 1 of M29

0

1 Precip. Bank D - Primary Amps 128 amps Collected during 

run 1 of M29

0

1 Precip. Bank F - Primary Amps 148 amps Collected during 

run 1 of M29

0

1 Precip. Bank C - Secondary Amps 532 amps Collected during 

run 1 of M29

0

1 Precip. Bank C - Primary Volts 256 volts Collected during 

run 1 of M29

0

1 Precip. Bank C - Primary Amps 123 amps Collected during 

run 1 of M29

0

1 Precip. Bank B - Secondary Volts 54.5 volts Collected during 

run 1 of M29

0

1 Precip. Bank B - Secondary Amps 636 amps Collected during 

run 1 of M29

0

1 SO2 603.32 ppm Collected during 

run 1 of M29

0

1 NOx 108.63 ppm Collected during 

run 1 of M29

0

1 Precip. Bank D - Primary Volts 255 volts Collected during 

run 1 of M29

0

1 Precip. Bank F - Primary Volts 277 volts Collected during 

run 1 of M29

0

1 Precip. Bank F - Secondary Amps 684 amps Collected during 

run 1 of M29

0

1 Precip. Bank F - Secondary Volts 57 volts Collected during 

run 1 of M29

0

1 Precip. Bank G - Primary Amps 130 amps Collected during 

run 1 of M29

0

1 Precip. Bank G - Primary Volts 259 volts Collected during 

run 1 of M29

0

1 Precip. Bank G - Secondary Amps 617 amps Collected during 

run 1 of M29

0

1 Precip. Bank G - Secondary Volts 54.7 volts Collected during 

run 1 of M29

0

Thursday, February 17, 2011 Page 9 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

1 Precip. Bank H - Primary Amps 154 amps Collected during 

run 1 of M29

0

1 Precip. Bank H - Primary Volts 286 volts Collected during 

run 1 of M29

0

1 Precip. Bank H - Secondary Amps 698 amps Collected during 

run 1 of M29

0

1 Precip. Bank H - Secondary Volts 59.8 volts Collected during 

run 1 of M29

0

2 Stack CO2 11.575 % Collected during 

run 1 of OTM27/28

0

2 Stack Temp 263.66 Deg F Collected during 

run 1 of OTM27/28

0

2 Net Load 148.54 MW Collected during 

run 1 of OTM27/28

0

2 Gross Load 156.71 MW Collected during 

run 1 of OTM27/28

0

2 Fuel Oil Flow 0 gal/hr Collected during 

run 1 of OTM27/28

0

2 Steam Output 1219.9 KPPH Collected during 

run 1 of OTM27/28

0

2 Coal Burned 56.88 tons/hr Collected during 

run 1 of OTM27/28

0

2 Precip. Bank A - Secondary Volts 64.1 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank A - Secondary Amps 164 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank A - Primary Volts 152 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank A - Primary Amps 47 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank C - Secondary Volts 54.8 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank B - Primary Amps 128 amps Collected during 

run 1 of OTM27/28

0

Thursday, February 17, 2011 Page 10 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

2 Precip. Bank B - Primary Volts 250 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank E - Secondary Volts 49.3 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank E - Secondary Amps 188 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank E - Primary Volts 158 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank E - Primary Amps 51 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank D - Secondary Volts 55.5 volts Collected during 

run 1 of OTM27/28

0

2 Stack Flow 18323 KSCFH Collected during 

run 1 of OTM27/28

0

2 Precip. Bank D - Secondary Amps 576 amps Collected during 

run 1 of OTM27/28

0

2 Barometric Pressure 29.574 in Hg Collected during 

run 1 of OTM27/28

0

2 Precip. Bank D - Primary Amps 124 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank F - Primary Amps 146 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank C - Secondary Amps 506 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank C - Primary Volts 253 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank C - Primary Amps 118 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank B - Secondary Volts 54.5 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank B - Secondary Amps 591 amps Collected during 

run 1 of OTM27/28

0

Thursday, February 17, 2011 Page 11 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

2 SO2 607.83 ppm Collected during 

run 1 of OTM27/28

0

2 NOx 108.06 ppm Collected during 

run 1 of OTM27/28

0

2 Precip. Bank D - Primary Volts 250 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank F - Primary Volts 276 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank F - Secondary Amps 679 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank F - Secondary Volts 56.4 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank G - Primary Amps 126 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank G - Primary Volts 253 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank G - Secondary Amps 606 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank G - Secondary Volts 53.8 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank H - Primary Amps 154 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank H - Primary Volts 286 volts Collected during 

run 1 of OTM27/28

0

2 Precip. Bank H - Secondary Amps 699 amps Collected during 

run 1 of OTM27/28

0

2 Precip. Bank H - Secondary Volts 59.4 volts Collected during 

run 1 of OTM27/28

0

3 Heat Input 1200.3 Million Btus/hr Collected during 

run 2 of M29

0

3 Stack Pressure -1.168 in WC Collected during 

run 2 of M29

0

3 Stack CO2 11.733 % Collected during 

run 2 of M29

0

Thursday, February 17, 2011 Page 12 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

3 Stack Temp 264.38 Deg F Collected during 

run 2 of M29

0

3 Net Load 148.26 MW Collected during 

run 2 of M29

0

3 Gross Load 156.27 MW Collected during 

run 2 of M29

0

3 Fuel Oil Flow 0 gal/hr Collected during 

run 2 of M29

0

3 Steam Output 1219.9 KPPH Collected during 

run 2 of M29

0

3 Coal Burned 50.96 tons/hr Collected during 

run 2 of M29

0

3 Precip. Bank A - Secondary Volts 64.1 volts Collected during 

run 2 of M29

0

3 Precip. Bank A - Secondary Amps 135 amps Collected during 

run 2 of M29

0

3 Precip. Bank A - Primary Volts 139 volts Collected during 

run 2 of M29

0

3 Precip. Bank A - Primary Amps 40 amps Collected during 

run 2 of M29

0

3 Precip. Bank C - Secondary Volts 58.9 volts Collected during 

run 2 of M29

0

3 Precip. Bank B - Primary Amps 107 amps Collected during 

run 2 of M29

0

3 Precip. Bank B - Primary Volts 229 volts Collected during 

run 2 of M29

0

3 Precip. Bank E - Secondary Volts 59.2 volts Collected during 

run 2 of M29

0

3 Precip. Bank E - Secondary Amps 545 amps Collected during 

run 2 of M29

0

3 Precip. Bank E - Primary Volts 254 volts Collected during 

run 2 of M29

0

3 Precip. Bank E - Primary Amps 125 amps Collected during 

run 2 of M29

0

3 Precip. Bank D - Secondary Volts 49.5 volts Collected during 

run 2 of M29

0

3 Stack Flow 18414 KSCFH Collected during 

run 2 of M29

0

3 Precip. Bank D - Secondary Amps 138 amps Collected during 

run 2 of M29

0

3 Barometric Pressure 29.868 in Hg Collected during 

run 2 of M29

0

3 Precip. Bank D - Primary Amps 40 amps Collected during 

run 2 of M29

0

3 Precip. Bank F - Primary Amps 141 amps Collected during 

run 2 of M29

0

Thursday, February 17, 2011 Page 13 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

3 Precip. Bank C - Secondary Amps 382 amps Collected during 

run 2 of M29

0

3 Precip. Bank C - Primary Volts 224 volts Collected during 

run 2 of M29

0

3 Precip. Bank C - Primary Amps 95 amps Collected during 

run 2 of M29

0

3 Precip. Bank B - Secondary Volts 57.9 volts Collected during 

run 2 of M29

0

3 Precip. Bank B - Secondary Amps 459 amps Collected during 

run 2 of M29

0

3 SO2 586.67 ppm Collected during 

run 2 of M29

0

3 NOx 111.4 ppm Collected during 

run 2 of M29

0

3 Precip. Bank D - Primary Volts 141 volts Collected during 

run 2 of M29

0

3 Precip. Bank F - Primary Volts 269 volts Collected during 

run 2 of M29

0

3 Precip. Bank F - Secondary Amps 658 amps Collected during 

run 2 of M29

0

3 Precip. Bank F - Secondary Volts 58.1 volts Collected during 

run 2 of M29

0

3 Precip. Bank G - Primary Amps 103 amps Collected during 

run 2 of M29

0

3 Precip. Bank G - Primary Volts 223 volts Collected during 

run 2 of M29

0

3 Precip. Bank G - Secondary Amps 524 amps Collected during 

run 2 of M29

0

3 Precip. Bank G - Secondary Volts 52.7 volts Collected during 

run 2 of M29

0

3 Precip. Bank H - Primary Amps 157 amps Collected during 

run 2 of M29

0

3 Precip. Bank H - Primary Volts 286 volts Collected during 

run 2 of M29

0

3 Precip. Bank H - Secondary Amps 711 amps Collected during 

run 2 of M29

0

3 Precip. Bank H - Secondary Volts 61.5 volts Collected during 

run 2 of M29

0

4 Heat Input 1199.8 Million Btus/hr Collected during 

run 2 of OTM27/28

0

4 Stack Pressure -1.164 in WC Collected during 

run 2 of OTM27/28

0

Thursday, February 17, 2011 Page 14 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

4 Stack CO2 11.75 % Collected during 

run 2 of OTM27/28

0

4 Stack Temp 267.51 Deg F Collected during 

run 2 of OTM27/28

0

4 Net Load 147.92 MW Collected during 

run 2 of OTM27/28

0

4 Gross Load 156.74 MW Collected during 

run 2 of OTM27/28

0

4 Fuel Oil Flow 0 gal/hr Collected during 

run 2 of OTM27/28

0

4 Steam Output 1214.8 KPPH Collected during 

run 2 of OTM27/28

0

4 Coal Burned 50.96 tons/hr Collected during 

run 2 of OTM27/28

0

4 Precip. Bank A - Secondary Volts 64.5 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank A - Secondary Amps 143 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank A - Primary Volts 143 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank A - Primary Amps 42 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank C - Secondary Volts 57.9 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank B - Primary Amps 106 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank B - Primary Volts 229 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank E - Secondary Volts 58.4 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank E - Secondary Amps 515 amps Collected during 

run 2 of OTM27/28

0

Thursday, February 17, 2011 Page 15 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

4 Precip. Bank E - Primary Volts 250 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank E - Primary Amps 120 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank D - Secondary Volts 50.2 volts Collected during 

run 2 of OTM27/28

0

4 Stack Flow 18381 KSCFH Collected during 

run 2 of OTM27/28

0

4 Precip. Bank D - Secondary Amps 148 amps Collected during 

run 2 of OTM27/28

0

4 Barometric Pressure 29.86 in Hg Collected during 

run 2 of OTM27/28

0

4 Precip. Bank D - Primary Amps 43 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank F - Primary Amps 137 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank C - Secondary Amps 372 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank C - Primary Volts 222 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank C - Primary Amps 93 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank B - Secondary Volts 57.3 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank B - Secondary Amps 453 amps Collected during 

run 2 of OTM27/28

0

4 SO2 584.43 ppm Collected during 

run 2 of OTM27/28

0

4 NOx 111.59 ppm Collected during 

run 2 of OTM27/28

0

4 Precip. Bank D - Primary Volts 147 volts Collected during 

run 2 of OTM27/28

0

Thursday, February 17, 2011 Page 16 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

4 Precip. Bank F - Primary Volts 265 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank F - Secondary Amps 641 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank F - Secondary Volts 57 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank G - Primary Amps 101 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank G - Primary Volts 222 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank G - Secondary Amps 520 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank G - Secondary Volts 52.1 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank H - Primary Amps 155 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank H - Primary Volts 284 volts Collected during 

run 2 of OTM27/28

0

4 Precip. Bank H - Secondary Amps 703 amps Collected during 

run 2 of OTM27/28

0

4 Precip. Bank H - Secondary Volts 60.8 volts Collected during 

run 2 of OTM27/28

0

5 Heat Input 1227.7 Million Btus/hr Collected during 

run 3 of M29

0

5 Stack Pressure -1.203 in WC Collected during 

run 3 of M29

0

5 Stack CO2 11.717 % Collected during 

run 3 of M29

0

5 Stack Temp 268.75 Deg F Collected during 

run 3 of M29

0

5 Net Load 146.76 MW Collected during 

run 3 of M29

0

5 Gross Load 154.72 MW Collected during 

run 3 of M29

0

5 Fuel Oil Flow 0 gal/hr Collected during 

run 3 of M29

0

Thursday, February 17, 2011 Page 17 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

5 Steam Output 1218.6 KPPH Collected during 

run 3 of M29

0

5 Coal Burned 54.5 tons/hr Collected during 

run 3 of M29

0

5 Precip. Bank A - Secondary Volts 64.9 volts Collected during 

run 3 of M29

0

5 Precip. Bank A - Secondary Amps 151 amps Collected during 

run 3 of M29

0

5 Precip. Bank A - Primary Volts 146 volts Collected during 

run 3 of M29

0

5 Precip. Bank A - Primary Amps 44 amps Collected during 

run 3 of M29

0

5 Precip. Bank C - Secondary Volts 56.2 volts Collected during 

run 3 of M29

0

5 Precip. Bank B - Primary Amps 153 amps Collected during 

run 3 of M29

0

5 Precip. Bank B - Primary Volts 277 volts Collected during 

run 3 of M29

0

5 Precip. Bank E - Secondary Volts 59.4 volts Collected during 

run 3 of M29

0

5 Precip. Bank E - Secondary Amps 637 amps Collected during 

run 3 of M29

0

5 Precip. Bank E - Primary Volts 269 volts Collected during 

run 3 of M29

0

5 Precip. Bank E - Primary Amps 143 amps Collected during 

run 3 of M29

0

5 Precip. Bank D - Secondary Volts 53.4 volts Collected during 

run 3 of M29

0

5 Stack Flow 18861 KSCFH Collected during 

run 3 of M29

0

5 Precip. Bank D - Secondary Amps 329 amps Collected during 

run 3 of M29

0

5 Barometric Pressure 29.803 in Hg Collected during 

run 3 of M29

0

5 Precip. Bank D - Primary Amps 82 amps Collected during 

run 3 of M29

0

5 Precip. Bank F - Primary Amps 153 amps Collected during 

run 3 of M29

0

5 Precip. Bank C - Secondary Amps 700 amps Collected during 

run 3 of M29

0

5 Precip. Bank C - Primary Volts 282 volts Collected during 

run 3 of M29

0

5 Precip. Bank C - Primary Amps 154 amps Collected during 

run 3 of M29

0

5 Precip. Bank B - Secondary Volts 55.5 volts Collected during 

run 3 of M29

0

Thursday, February 17, 2011 Page 18 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

5 Precip. Bank B - Secondary Amps 696 amps Collected during 

run 3 of M29

0

5 SO2 507.82 ppm Collected during 

run 3 of M29

0

5 NOx 126.08 ppm Collected during 

run 3 of M29

0

5 Precip. Bank D - Primary Volts 209 volts Collected during 

run 3 of M29

0

5 Precip. Bank F - Primary Volts 279 volts Collected during 

run 3 of M29

0

5 Precip. Bank F - Secondary Amps 704 amps Collected during 

run 3 of M29

0

5 Precip. Bank F - Secondary Volts 60.4 volts Collected during 

run 3 of M29

0

5 Precip. Bank G - Primary Amps 143 amps Collected during 

run 3 of M29

0

5 Precip. Bank G - Primary Volts 274 volts Collected during 

run 3 of M29

0

5 Precip. Bank G - Secondary Amps 652 amps Collected during 

run 3 of M29

0

5 Precip. Bank G - Secondary Volts 59.6 volts Collected during 

run 3 of M29

0

5 Precip. Bank H - Primary Amps 147 amps Collected during 

run 3 of M29

0

5 Precip. Bank H - Primary Volts 276 volts Collected during 

run 3 of M29

0

5 Precip. Bank H - Secondary Amps 663 amps Collected during 

run 3 of M29

0

5 Precip. Bank H - Secondary Volts 63 volts Collected during 

run 3 of M29

0

6 Heat Input 1211.4 Million Btus/hr Collected during 

run 3 of OTM27/28

0

6 Stack Pressure -1.205 in WC Collected during 

run 3 of OTM27/28

0

6 Stack CO2 11.663 % Collected during 

run 3 of OTM27/28

0

6 Stack Temp 272.11 Deg F Collected during 

run 3 of OTM27/28

0

6 Net Load 143.38 MW Collected during 

run 3 of OTM27/28

0

Thursday, February 17, 2011 Page 19 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

6 Gross Load 153.73 MW Collected during 

run 3 of OTM27/28

0

6 Fuel Oil Flow 0 gal/hr Collected during 

run 3 of OTM27/28

0

6 Steam Output 1187 KPPH Collected during 

run 3 of OTM27/28

0

6 Coal Burned 54.5 tons/hr Collected during 

run 3 of OTM27/28

0

6 Precip. Bank A - Secondary Volts 64.6 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank A - Secondary Amps 135 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank A - Primary Volts 138 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank A - Primary Amps 40 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank C - Secondary Volts 55.8 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank B - Primary Amps 149 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank B - Primary Volts 272 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank E - Secondary Volts 58.8 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank E - Secondary Amps 637 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank E - Primary Volts 271 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank E - Primary Amps 143 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank D - Secondary Volts 53 volts Collected during 

run 3 of OTM27/28

0

Thursday, February 17, 2011 Page 20 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

6 Stack Flow 18691 KSCFH Collected during 

run 3 of OTM27/28

0

6 Precip. Bank D - Secondary Amps 331 amps Collected during 

run 3 of OTM27/28

0

6 Barometric Pressure 29.775 in Hg Collected during 

run 3 of OTM27/28

0

6 Precip. Bank D - Primary Amps 83 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank F - Primary Amps 153 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank C - Secondary Amps 683 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank C - Primary Volts 279 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank C - Primary Amps 151 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank B - Secondary Volts 55.6 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank B - Secondary Amps 679 amps Collected during 

run 3 of OTM27/28

0

6 SO2 504.19 ppm Collected during 

run 3 of OTM27/28

0

6 NOx 121.26 ppm Collected during 

run 3 of OTM27/28

0

6 Precip. Bank D - Primary Volts 212 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank F - Primary Volts 281 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank F - Secondary Amps 703 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank F - Secondary Volts 59.3 volts Collected during 

run 3 of OTM27/28

0

Thursday, February 17, 2011 Page 21 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

APCD Run Data

Process Lab Run Data

6 Precip. Bank G - Primary Amps 144 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank G - Primary Volts 277 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank G - Secondary Amps 657 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank G - Secondary Volts 58.7 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank H - Primary Amps 150 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank H - Primary Volts 281 volts Collected during 

run 3 of OTM27/28

0

6 Precip. Bank H - Secondary Amps 677 amps Collected during 

run 3 of OTM27/28

0

6 Precip. Bank H - Secondary Volts 61.9 volts Collected during 

run 3 of OTM27/28

0

Run Name Value UOM Comments

Target

Value

1 OVERFIRE AIR 0 0

1 SELECTIVE NONCATALYTIC REDUCTION 

FOR NOX

0 0

1 ELECTROSTATIC PRECIPITATOR 0 0

Thursday, February 17, 2011 Page 22 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Sampling / Stack Data Results Detail

Location Stack Exit - Method 29 

Average

Run Number 1 2 3

Test Date 3/23/2010 3/24/2010 3/25/2010

Run Start Time

Run Finish Time

Net Traversing Points 32 32 32

Net Run Time, minutes 240 240 240

Nozzle Diameter, inches 0.214 0.214 0.212 0.213

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 1.0029 1.0029 1.0029 1.003

Barometric Pressure, inches of Mercury 29.45 29.69 29.72 29.620

Average Orifice Meter Differential, inches H2O 1.86 1.91 1.97 1.913

Dry Gas Meter Volume Sampled, cubic feet 173.789 174.774 175.946 174.836

Average Dry Gas Meter Temperature, °F 58.50 64.81 70.44 64.583

Dry Gas Meter Volume Sampled, dscf 175.510 175.818 175.321 175.550

Total Moisture Liquid collected, g 284.6 291.1 337.7 304.467

Volume of Water Vapor, standard cubic feet 13.40 13.70 15.90 14.333

Moisture Content of Stack Gas, % 7.09 7.23 8.31 7.543

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9291 0.9277 0.9169 0.925

Carbon Dioxide, % 13.26 13.24 13.4 13.300

Oxygen, % 5.95 5.93 6.03 5.970

Carbon Monoxide & Nitrogen, % 80.79 80.83 80.57 80.730

Fuel Factor 1.13 1.13 1.11

Dry Molecular Weight, lb/lb-Mole 30.36 30.36 30.39 30.370

Wet Molecular weight, lb/lb-Mole 29.48 29.47 29.36 29.437

Flue Gas Static Pressure, inches of H2O -0.87 -0.78 -0.77 -0.807

Absolute Flue Gas Pressure, inches of Mercury 29.39 29.63 29.66 29.560

Average Stack Gas Temperature, °F 275.53 278.34 279.28 277.717

Average Velocity Head, inches of H2O 1.3285267721

075

1.319730574

12973

1.361771475

37037

1.337

Average Stack Gas Velocity, feet/second 76.26 75.86 77.21 76.443

Stack Cross-Sectional Area, square feet 113.097 113.097 113.097 113.097

Dry Volumetric Flow Rate, dry scfm 339,026.1 338,197.4 340,120.2 339,114.567

Actual Wet Volumetric Flue Gas Flow Rate, acfm 517,486.6 514,772.3 523,933.2 518,730.700

Percent Isokinetic of Sampling Rate, % 97.7 98.1 99.1 98.300

Percent Excess Air, % 38.7 38.5 39.6 38.933

F-Factor, dscfm/MMBtu @ %O2 9780 9780 9780 9,780.000

Round Duct Diameter, inches 144 144 144

Rectangular Duct Width, inches 0 0 0

Rectangular Duct Length, inches 0 0 0

Fw 10640 10640 10640 10,640.000

Fc 1800 1800 1800 1,800.000

Thursday, February 17, 2011 Page 23 of 24
Utility Boiler MACT ICR - Cape Fear Steam Electric Plant Unit 5

9/3/2010

Location Stack Exit - OTM - 27/28

Average

Run Number

Test Date

Run Start Time

Run Finish Time

Net Traversing Points

Net Run Time, minutes

Nozzle Diameter, inches

Pitot Tube Coefficient

Dry Gas Meter Calibration Factor

Barometric Pressure, inches of Mercury

Average Orifice Meter Differential, inches H2O

Dry Gas Meter Volume Sampled, cubic feet

Average Dry Gas Meter Temperature, °F

Dry Gas Meter Volume Sampled, dscf

Total Moisture Liquid collected, g

Volume of Water Vapor, standard cubic feet

Moisture Content of Stack Gas, %

Moisture Saturation at Stack Gas Temperature, %

Dry Mole Fraction

Carbon Dioxide, %

Oxygen, %

Carbon Monoxide & Nitrogen, %

Fuel Factor

Dry Molecular Weight, lb/lb-Mole

Wet Molecular weight, lb/lb-Mole

Flue Gas Static Pressure, inches of H2O

Absolute Flue Gas Pressure, inches of Mercury

Average Stack Gas Temperature, °F

Average Velocity Head, inches of H2O

Average Stack Gas Velocity, feet/second

Stack Cross-Sectional Area, square feet

Dry Volumetric Flow Rate, dry scfm

Actual Wet Volumetric Flue Gas Flow Rate, acfm

Percent Isokinetic of Sampling Rate, %

Percent Excess Air, %

F-Factor, dscfm/MMBtu @ %O2

Round Duct Diameter, inches

Rectangular Duct Width, inches

Rectangular Duct Length, inches

Fw

Fc

Thursday, February 17, 2011 Page 24 of 24