Name: Bradley H. Belden

Title: Corp Manager - Occupational & Regul

Company: The Belden Brick Company

Sign Date: 9/29/2010

Name: Paul Jadlowiec

Title: Senior Technical Consultant

Company: Blue Mountain Environmental Mana

Sign Date: 9/8/2010

Permitted Facility Representative / Date Testing Company Representative / Date

BSCP - Kiln Emission Test #2415

Final Test Report 

for

/ /

Based on information and belief formed 

after reasonable inquiry, I certify that the 

statements and information in this test 

report are true, accurate, and complete.

I have reviewed all testing details and 

results in this test report and hereby 

certify that the test report is authentic 

and accurate.

Tuesday, October 05, 2010 Page 1 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Facility Information:

The Belden Brick Company

700 Edelweiss Dr. N.E.

Sugarcreek OH 44681

Contact: Bradley Belden

Phone: 330-456-0031

Fax: 330-456-2694

Email: bradley.belden@beldenbrick.com

Testing Company:

Blue Mountain Environmental Management Corpora

1191 Pittsburgh Road

Valencia PA 16059

Contact:James Phillippi

Phone: 724-898-4500

Fax: 724-898-2908

Email: jphillippi@bluemountainusa.com

Air Permit Number:

06-79-00-0118

Permitted Source ID/Name:

P801 & P802 Kiln1 and Kiln2

Permitted Maximum Process Rate:

7.77 tons/hr per kiln

Max. Normal Operation Process Rate:

P801 - 6.66 ton/hr, P802 - 6.2 to

Target Process Test Rate

P801 - 5.44 ton/hr, P802 - 6.

Description of the source (including control equipment). Please see the attachments for source or

 process flow diagram:

Belden Brick Plant 8 produces construction grade bricks. Plant 8 has three Kilns, 1, 2, and 3. Kilns 1 and 2 were 

operating during this test. Kiln 3 was idle. The process begins when a clay/shale material is mined form the ground 

and processed through a primary crusher. This crushed raw material is transferred via conveyor to a storage 

building. The material is processed through a secondary crusher followed by particle sizing with a series of screens. 

The properly sized material is stored in a silo until it is metered into the plant. Once in the plant, the processed 

material is extruded into the shape of a brick and loaded onto a kiln car. The kiln car is moved first into a dryer, then 

into the natural gas fired kiln, where it is fired with natural gas at various temperatures depending on the desired 

product and the structure of the unit. After firing is completed, the brick is cooled to approximately 300 degrees 

Fahrenheit before being unloaded via an automatic unloading system.

Industry/SCC/NAIS 327121

Sampling Location Information:

Test Parameter Information:

AFS #: 11000741859 FRS #: 110000741859

SCC / Description 30500311 Industrial Processes - Mineral Products - Brick Manufacture - Curing and Firing: 

Gas-fired Tunnel Kilns 

The following state and federal regulations that apply to the proposed testing:

Location

Round

Duct

Diam.

Distance from 

upstream dist.

Distance from

downstream dist.

Number of

Traverse Ports

Equiv. 

Diam

Min.Travers 

Points

Rect. Duct 

Length /Width

Outlet of 

Control Device

63 0 0 0 201.6 160.8 2 24

Target

Parameter 

Test

Method

Number of

Test Runs

Test Run

Duration

Sample 

Location Points Comments

Outlet of 2,3,7,8-TCDD Method 23 3 240 0

Regulation Description Compound Limit Unit

Section 114 of the Clean Air Act 0

Tuesday, October 05, 2010 Page 2 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Control Device

Outlet of 1,2,3,7,8-PeCDD Method 23 3 240 0

Control Device

1,2,3,4,7,8-

HxCDD

Outlet of Method 23 3 240 0

Control Device

1,2,3,6,7,8-

HxCDD

Outlet of Method 23 3 240 0

Control Device

1,2,3,7,8,9-

HxCDD

Outlet of Method 23 3 240 0

Control Device

1,2,3,4,6,7,8-

HpCDD

Outlet of Method 23 3 240 0

Control Device

Outlet of OCDD Method 23 3 240 0

Control Device

Outlet of 2,3,7,8-TCDF Method 23 3 240 0

Control Device

Outlet of 1,2,3,7,8-PeCDF Method 23 3 240 0

Control Device

Outlet of 2,3,4,7,8-PeCDF Method 23 3 240 0

Control Device

Outlet of 1,2,3,4,7,8-HxCDF Method 23 3 240 0

Control Device

Outlet of 1,2,3,6,7,8-HxCDF Method 23 3 240 0

Control Device

Outlet of 2,3,4,6,7,8-HxCDF Method 23 3 240 0

Control Device

Outlet of 1,2,3,7,8,9-HxCDF Method 23 3 240 0

Control Device

1,2,3,4,6,7,8-

HpCDF

Outlet of Method 23 3 240 0

Control Device

1,2,3,4,7,8,9-

HpCDF

Outlet of Method 23 3 240 0

Control Device

Outlet of OCDF Method 23 3 240 0

Control Device

Outlet of Other TCDD Method 23 3 240 0

Control Device

Outlet of Other PeCDD Method 23 3 240 0

Control Device

Outlet of Other HxCDD Method 23 3 240 0

Control Device

Outlet of Other HpCDD Method 23 3 240 0

Control Device

Outlet of Other TCDF Method 23 3 240 0

Control Device

Outlet of Other PeCDF Method 23 3 240 0

Control Device

Outlet of Other HxCDF Method 23 3 240 0

Control Device

Outlet of Other HpCDF Method 23 3 240 0

Control Device

Outlet of Total Dioxins Method 23 3 240 0

Control Device

Outlet of Total Furans Method 23 3 240 0

Control Device

Outlet of Total TEQ Method 23 3 240 0

Control Device

Tuesday, October 05, 2010 Page 3 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

The following describes any modifications and/or deviations to the applicable test 

methods. If alternative methods were requested, see the attachments for documentation 

of request AND approval, including dates.

None

Outlet of Chlorine Method 26A 3 60 0

Control Device

Outlet of Hydrogen Fluoride Method 26A 3 60 0

Control Device

Outlet of Hydrogen Chloride Method 26A 3 60 0

Control Device

Outlet of Arsenic Method 29 3 60 0

Control Device

Outlet of Nickel Method 29 3 60 0

Control Device

Outlet of Beryllium Method 29 3 60 0

Control Device

Outlet of Chromium Method 29 3 60 0

Control Device

Outlet of Cobalt Method 29 3 60 0

Control Device

Outlet of Cadmium Method 29 3 60 0

Control Device

Filterable 

Particulate

Outlet of Method 29 3 60 0

Control Device

Outlet of Antimony Method 29 3 60 0

Control Device

Outlet of Lead Method 29 3 60 0

Control Device

Outlet of Mercury Method 29 3 60 0

Control Device

Outlet of Selenium Method 29 3 60 0

Control Device

Outlet of Manganese Method 29 3 60 0

Control Device

Tuesday, October 05, 2010 Page 4 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Sampling / Stack Data Results Summary

Location Outlet of Control Device - Method 23

Average

Run Number 1 2 3

Test Date 7/27/2010 7/28/2010 7/29/2010

Run Start Time 1:46:00 PM 7:45:00 

AM

7:50:00 AM

Run Finish Time 5:50:00 PM 12:07:00 

PM

11:55:00 AM

Net Run Time, minutes 240 240 240

Dry Gas Meter Volume Sampled, dscf 163.770 177.821 174.886 172.159

Moisture Content of Stack Gas, % 7.36 7.84 7.79 7.663

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 2.2 2.3 2.4 2.300

Oxygen, % 17.1 17 17.1 17.067

Average Stack Gas Temperature, °F 346.73 343.98 343.61 344.773

Dry Volumetric Flow Rate, dry scfm 30,705.9 32,473.0 30,960.8 31,379.900

Actual Wet Volumetric Flue Gas Flow Rate, acfm 51,838.3 55,202.4 52,669.6 53,236.767

Percent Isokinetic of Sampling Rate, % 98.0 100.6 103.8 100.800

F-Factor, dscfm/MMBtu @ %O2 8710 8710 8710 8,710.000

Fw 10610 10610 10610 10,610.000

Fc 1040 1040 1040 1,040.000

Tuesday, October 05, 2010 Page 5 of 18
BSCP - Kiln Emission Test #2415

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Location Outlet of Control Device - Method 26A

Average

Run Number 1 2 3

Test Date 7/29/2010 7/29/2010 7/29/2010

Run Start Time 8:32:00 AM 9:55:00 

AM

11:11:00 AM

Run Finish Time 9:36:00 AM 10:59:00 

AM

12:15:00 PM

Net Run Time, minutes 60 60 60

Dry Gas Meter Volume Sampled, dscf 46.575 44.330 43.711 44.872

Moisture Content of Stack Gas, % 8.69 8.50 8.61 8.600

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 2.3 2.3 2.3 2.300

Oxygen, % 16.9 16.9 17 16.933

Average Stack Gas Temperature, °F 347.00 346.56 346.84 346.800

Dry Volumetric Flow Rate, dry scfm 31,226.8 30,453.3 29,979.0 30,553.033

Actual Wet Volumetric Flue Gas Flow Rate, acfm 54,189.3 52,708.6 51,968.2 52,955.367

Percent Isokinetic of Sampling Rate, % 102.7 100.2 100.4 101.100

F-Factor, dscfm/MMBtu @ %O2 8710 8710 8710 8,710.000

Fw 10610 10610 10610 10,610.000

Fc 1040 1040 1040 1,040.000

Tuesday, October 05, 2010 Page 6 of 18
BSCP - Kiln Emission Test #2415

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Location Outlet of Control Device - Method 29

Average

Run Number 1 2 3

Test Date 7/28/2010 7/28/2010 7/28/2010

Run Start Time 8:50:00 AM 10:47:00 

AM

12:12:00 PM

Run Finish Time 10:28:00 AM 11:54:00 

AM

1:15:00 PM

Net Run Time, minutes 60 60 60

Dry Gas Meter Volume Sampled, dscf 46.819 44.197 45.363 45.460

Moisture Content of Stack Gas, % 7.23 9.13 8.97 8.443

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 2.3 2.4 2.6 2.433

Oxygen, % 17 17.1 17 17.033

Average Stack Gas Temperature, °F 345.64 345.56 346.88 346.027

Dry Volumetric Flow Rate, dry scfm 32,797.1 30,060.8 29,974.3 30,944.067

Actual Wet Volumetric Flue Gas Flow Rate, acfm 55,501.1 51,929.2 51,773.4 53,067.900

Percent Isokinetic of Sampling Rate, % 98.3 101.2 104.2 101.233

F-Factor, dscfm/MMBtu @ %O2 8710 8710 8710 8,710.000

Fw 10610 10610 10610 10,610.000

Fc 1040 1040 1040 1,040.000

Tuesday, October 05, 2010 Page 7 of 18
BSCP - Kiln Emission Test #2415

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Emissions Summary

Location: Outlet of Control Device - Method 23

Compound: 1,2,3,4,6,7,8-HpCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000051 0.0000000041 0.0000000031 0.000

Eg/hr 5.74E-08 4.49E-08 3.29E-08 0.000

ng/dscm 1.10E-03 8.14E-04 6.26E-04 0.001

ng/dscm@7%O2 4.02E-03 2.90E-03 2.29E-03 0.003

Compound: 1,2,3,4,6,7,8-HpCDF

Average

RunNumber 1 2 3

Mass_mg 0.00000001 0.000000009 0.0000000082 0.000

Eg/hr 1.12E-07 9.86E-08 8.71E-08 0.000

ng/dscm 2.16E-03 1.79E-03 1.66E-03 0.002

ng/dscm@7%O2 7.90E-03 6.38E-03 6.07E-03 0.007

Compound: 1,2,3,4,7,8,9-HpCDF

Average

RunNumber 1 2 3

Mass_mg 0.000000003 0.0000000022 0.0000000017 0.000

Eg/hr 3.37E-08 2.41E-08 1.81E-08 0.000

ng/dscm 6.47E-04 4.37E-04 3.43E-04 0.000

ng/dscm@7%O2 2.37E-03 1.56E-03 1.25E-03 0.002

Compound: 1,2,3,4,7,8-HxCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000017 0.0000000018 0.0000000016 0.000

Eg/hr 1.91E-08 1.97E-08 1.70E-08 0.000

ng/dscm 3.67E-04 3.58E-04 3.23E-04 0.000

ng/dscm@7%O2 1.34E-03 1.28E-03 1.18E-03 0.001

Compound: 1,2,3,4,7,8-HxCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000041 0.0000000053 0.0000000051 0.000

Eg/hr 4.61E-08 5.81E-08 5.42E-08 0.000

ng/dscm 8.84E-04 1.05E-03 1.03E-03 0.001

ng/dscm@7%O2 3.23E-03 3.74E-03 3.77E-03 0.004

Compound: 1,2,3,6,7,8-HxCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000018 0.0000000019 0.0000000017 0.000

Eg/hr 2.02E-08 2.08E-08 1.81E-08 0.000

ng/dscm 3.88E-04 3.77E-04 3.43E-04 0.000

ng/dscm@7%O2 1.42E-03 1.34E-03 1.25E-03 0.001

Compound: 1,2,3,6,7,8-HxCDF

Average

Tuesday, October 05, 2010 Page 8 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

RunNumber 1 2 3

Mass_mg 0.0000000025 0.0000000026 0.0000000029 0.000

Eg/hr 2.81E-08 2.85E-08 3.08E-08 0.000

ng/dscm 5.39E-04 5.16E-04 5.86E-04 0.001

ng/dscm@7%O2 1.97E-03 1.84E-03 2.14E-03 0.002

Compound: 1,2,3,7,8,9-HxCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000017 0.0000000017 0.0000000016 0.000

Eg/hr 1.91E-08 1.86E-08 1.70E-08 0.000

ng/dscm 3.67E-04 3.38E-04 3.23E-04 0.000

ng/dscm@7%O2 1.34E-03 1.20E-03 1.18E-03 0.001

Compound: 1,2,3,7,8,9-HxCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000017 0.0000000021 0.0000000021 0.000

Eg/hr 1.91E-08 2.30E-08 2.23E-08 0.000

ng/dscm 3.67E-04 4.17E-04 4.24E-04 0.000

ng/dscm@7%O2 1.34E-03 1.49E-03 1.55E-03 0.001

Compound: 1,2,3,7,8-PeCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000027 0.0000000026 0.0000000027 0.000

Eg/hr 3.04E-08 2.85E-08 2.87E-08 0.000

ng/dscm 5.82E-04 5.16E-04 5.45E-04 0.001

ng/dscm@7%O2 2.13E-03 1.84E-03 1.99E-03 0.002

Compound: 1,2,3,7,8-PeCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000027 0.000000003 0.0000000026 0.000

Eg/hr 3.04E-08 3.29E-08 2.76E-08 0.000

ng/dscm 5.82E-04 5.96E-04 5.25E-04 0.001

ng/dscm@7%O2 2.13E-03 2.12E-03 1.92E-03 0.002

Compound: 2,3,4,6,7,8-HxCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000035 0.000000002 0.000000002 0.000

Eg/hr 3.94E-08 2.19E-08 2.12E-08 0.000

ng/dscm 7.55E-04 3.97E-04 4.04E-04 0.001

ng/dscm@7%O2 2.76E-03 1.41E-03 1.48E-03 0.002

Compound: 2,3,4,7,8-PeCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000048 0.0000000029 0.0000000054 0.000

Eg/hr 5.40E-08 3.18E-08 5.74E-08 0.000

ng/dscm 1.04E-03 5.76E-04 1.09E-03 0.001

ng/dscm@7%O2 3.80E-03 2.05E-03 3.99E-03 0.003

Tuesday, October 05, 2010 Page 9 of 18
BSCP - Kiln Emission Test #2415

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Compound: 2,3,7,8-TCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000023 0.0000000038 0.0000000023 0.000

Eg/hr 2.59E-08 4.16E-08 2.44E-08 0.000

ng/dscm 4.96E-04 7.55E-04 4.65E-04 0.001

ng/dscm@7%O2 1.81E-03 2.69E-03 1.70E-03 0.002

Compound: 2,3,7,8-TCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000111 0.0000000152 0.0000000131 0.000

Eg/hr 1.25E-07 1.67E-07 1.39E-07 0.000

ng/dscm 2.39E-03 3.02E-03 2.65E-03 0.003

ng/dscm@7%O2 8.74E-03 1.08E-02 9.69E-03 0.010

Compound: OCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000309 0.0000000254 0.0000000186 0.000

Eg/hr 3.48E-07 2.78E-07 1.98E-07 0.000

ng/dscm 6.66E-03 5.05E-03 3.76E-03 0.005

ng/dscm@7%O2 2.44E-02 1.80E-02 1.38E-02 0.019

Compound: OCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000201 0.0000000185 0.0000000109 0.000

Eg/hr 2.26E-07 2.03E-07 1.16E-07 0.000

ng/dscm 4.33E-03 3.67E-03 2.20E-03 0.003

ng/dscm@7%O2 1.58E-02 1.31E-02 8.05E-03 0.012

Compound: Other HpCDD

Average

RunNumber 1 2 3

Mass_mg 0 0 0.0000000025 0.000

Eg/hr 0.00E+00 0.00E+00 2.66E-08 0.000

ng/dscm 0.00E+00 0.00E+00 5.05E-04 0.000

ng/dscm@7%O2 0.00E+00 0.00E+00 1.85E-03 0.001

Compound: Other HpCDF

Average

RunNumber 1 2 3

Mass_mg 0 0 0 0.000

Eg/hr 0.00E+00 0.00E+00 0.00E+00 0.000

ng/dscm 0.00E+00 0.00E+00 0.00E+00 0.000

ng/dscm@7%O2 0.00E+00 0.00E+00 0.00E+00 0.000

Compound: Other HxCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000033 0.0000000032 0.000000004 0.000

Eg/hr 3.71E-08 3.51E-08 4.25E-08 0.000

Tuesday, October 05, 2010 Page 10 of 18
BSCP - Kiln Emission Test #2415

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ng/dscm 7.12E-04 6.36E-04 8.08E-04 0.001

ng/dscm@7%O2 2.60E-03 2.27E-03 2.96E-03 0.003

Compound: Other HxCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000074 0.0000000007 0.0000000018 0.000

Eg/hr 8.32E-08 7.67E-09 1.91E-08 0.000

ng/dscm 1.60E-03 1.39E-04 3.64E-04 0.001

ng/dscm@7%O2 5.85E-03 4.95E-04 1.33E-03 0.003

Compound: Other PeCDD

Average

RunNumber 1 2 3

Mass_mg 0.000000001 0 0.0000000014 0.000

Eg/hr 1.12E-08 0.00E+00 1.49E-08 0.000

ng/dscm 2.16E-04 0.00E+00 2.83E-04 0.000

ng/dscm@7%O2 7.90E-04 0.00E+00 1.04E-03 0.001

Compound: Other PeCDF

Average

RunNumber 1 2 3

Mass_mg 0.0000000135 0.000000006 0.0000000057 0.000

Eg/hr 1.52E-07 6.57E-08 6.05E-08 0.000

ng/dscm 2.91E-03 1.19E-03 1.15E-03 0.002

ng/dscm@7%O2 1.06E-02 4.24E-03 4.21E-03 0.006

Compound: Other TCDD

Average

RunNumber 1 2 3

Mass_mg 0.0000000018 0.000000002 0.0000000209 0.000

Eg/hr 2.02E-08 2.19E-08 2.22E-07 0.000

ng/dscm 3.88E-04 3.97E-04 4.22E-03 0.002

ng/dscm@7%O2 1.42E-03 1.41E-03 1.54E-02 0.006

Compound: Other TCDF

Average

RunNumber 1 2 3

Mass_mg 0.000000061 0.0000000318 0.000000127 0.000

Eg/hr 6.86E-07 3.48E-07 1.35E-06 0.000

ng/dscm 1.32E-02 6.32E-03 2.56E-02 0.015

ng/dscm@7%O2 4.83E-02 2.25E-02 9.36E-02 0.055

Compound: Total Dioxins

Average

RunNumber 1 2 3

Mass_mg 0.0000000383 0.0000000206 0.0000000416 0.000

Eg/hr 4.31E-07 2.26E-07 4.42E-07 0.000

ng/dscm 8.26E-03 4.09E-03 8.40E-03 0.007

ng/dscm@7%O2 3.02E-02 1.46E-02 3.07E-02 0.025

Compound: Total Furans

Average

RunNumber 1 2 3

Tuesday, October 05, 2010 Page 11 of 18
BSCP - Kiln Emission Test #2415

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Mass_mg 0.0000001378 0.0000000759 0.0000001924 0.000

Eg/hr 1.55E-06 8.32E-07 2.04E-06 0.000

ng/dscm 2.97E-02 1.51E-02 3.89E-02 0.028

ng/dscm@7%O2 1.09E-01 5.38E-02 1.42E-01 0.102

Compound: Total TEQ

Average

RunNumber 1 2 3

Mass_mg 0.00000000953 0.0000000108 0.00000000985 0.000

Eg/hr 1.07E-07 1.18E-07 1.05E-07 0.000

ng/dscm 2.06E-03 2.15E-03 1.99E-03 0.002

ng/dscm@7%O2 7.54E-03 7.66E-03 7.28E-03 0.007

Location: Outlet of Control Device - Method 26A

Compound: Chlorine

Average

RunNumber 1 2 3

Mass_mg 3.2 3.7 3 3.300

Eg/hr 1.29E+02 1.53E+02 1.23E+02 135.000

ppm 8.23E-01 1.00E+00 8.22E-01 0.882

ppm@7%O2 2.86E+00 3.48E+00 2.93E+00 3.090

Compound: Hydrogen Chloride

Average

RunNumber 1 2 3

Mass_mg 27 24 27 26.000

Eg/hr 1.09E+03 9.89E+02 1.11E+03 1,063.000

ppm 1.35E+01 1.26E+01 1.44E+01 13.500

ppm@7%O2 4.69E+01 4.38E+01 5.13E+01 47.333

Compound: Hydrogen Fluoride

Average

RunNumber 1 2 3

Mass_mg 110 100 110 106.667

Eg/hr 4.43E+03 4.12E+03 4.53E+03 4,360.000

ppm 1.00E+02 9.58E+01 1.07E+02 100.933

ppm@7%O2 3.48E+02 3.33E+02 3.81E+02 354.000

Location: Outlet of Control Device - Method 29

Compound: Antimony

Average

RunNumber 1 3 2

Mass_mg 0.0018 0.0018 0.0018 0.002

Eg/hr 7.57E-02 7.14E-02 7.35E-02 0.074

mg/dscm 1.36E-03 1.40E-03 1.44E-03 0.001

mg/dscm@7%O2 4.85E-03 4.99E-03 5.27E-03 0.005

Compound: Arsenic

Average

RunNumber 1 3 2

Mass_mg 0.00276 0.00238 0.00211 0.002

Eg/hr 1.16E-01 9.44E-02 8.61E-02 0.099

mg/dscm 2.08E-03 1.85E-03 1.69E-03 0.002

Tuesday, October 05, 2010 Page 12 of 18
BSCP - Kiln Emission Test #2415

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mg/dscm@7%O2 7.41E-03 6.59E-03 6.18E-03 0.007

Compound: Beryllium

Average

RunNumber 1 3 2

Mass_mg 0.00045 0.00045 0.00045 0.000

Eg/hr 1.89E-02 1.78E-02 1.84E-02 0.018

mg/dscm 3.39E-04 3.50E-04 3.60E-04 0.000

mg/dscm@7%O2 1.21E-03 1.25E-03 1.32E-03 0.001

Compound: Cadmium

Average

RunNumber 1 2 3

Mass_mg 0.00432 0.00423 0.00117 0.003

Eg/hr 1.82E-01 1.73E-01 4.64E-02 0.134

mg/dscm 3.26E-03 3.38E-03 9.11E-04 0.003

mg/dscm@7%O2 1.16E-02 1.24E-02 3.25E-03 0.009

Compound: Chromium

Average

RunNumber 1 3 2

Mass_mg 0.01174 0.01372 0.00912 0.012

Eg/hr 4.93E-01 5.44E-01 3.72E-01 0.470

mg/dscm 8.86E-03 1.07E-02 7.29E-03 0.009

mg/dscm@7%O2 3.16E-02 3.81E-02 2.67E-02 0.032

Compound: Cobalt

Average

RunNumber 1 3 2

Mass_mg 0.00045 0.00045 0.00045 0.000

Eg/hr 1.89E-02 1.78E-02 1.84E-02 0.018

mg/dscm 3.39E-04 3.50E-04 3.60E-04 0.000

mg/dscm@7%O2 1.21E-03 1.25E-03 1.32E-03 0.001

Compound: Filterable Particulate

Average

RunNumber 1 3 2

Mass_mg 2.76 5.16 7.26 5.060

Eg/hr 1.16E+02 2.05E+02 2.96E+02 205.667

mg/dscm 2.08E+00 4.02E+00 5.80E+00 3.967

mg/dscm@7%O2 7.41E+00 1.43E+01 2.12E+01 14.303

Compound: Lead

Average

RunNumber 1 3 2

Mass_mg 0.01309 0.00311 0.0027 0.006

Eg/hr 5.50E-01 1.23E-01 1.10E-01 0.261

mg/dscm 9.88E-03 2.42E-03 2.16E-03 0.005

mg/dscm@7%O2 3.52E-02 8.63E-03 7.90E-03 0.017

Compound: Manganese

Average

RunNumber 1 3 2

Mass_mg 0.0135 0.0101 0.0064 0.010

Tuesday, October 05, 2010 Page 13 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Process Run Data

Eg/hr 5.67E-01 4.00E-01 2.61E-01 0.409

mg/dscm 1.02E-02 7.86E-03 5.11E-03 0.008

mg/dscm@7%O2 3.64E-02 2.80E-02 1.87E-02 0.028

Compound: Mercury

Average

RunNumber 1 3 2

Mass_mg 0.02243 0.022789 0.021235 0.022

Eg/hr 9.43E-01 9.03E-01 8.67E-01 0.904

mg/dscm 1.69E-02 1.77E-02 1.70E-02 0.017

mg/dscm@7%O2 6.02E-02 6.31E-02 6.22E-02 0.062

Compound: Nickel

Average

RunNumber 1 3 2

Mass_mg 0.0115 0.0061 0.0054 0.008

Eg/hr 4.83E-01 2.42E-01 2.20E-01 0.315

mg/dscm 8.68E-03 4.75E-03 4.32E-03 0.006

mg/dscm@7%O2 3.09E-02 1.69E-02 1.58E-02 0.021

Compound: Selenium

Average

RunNumber 1 3 2

Mass_mg 0.747 0.5582 0.466 0.590

Eg/hr 3.14E+01 2.21E+01 1.90E+01 24.167

mg/dscm 5.64E-01 4.35E-01 3.72E-01 0.457

mg/dscm@7%O2 2.01E+00 1.55E+00 1.36E+00 1.640

Tuesday, October 05, 2010 Page 14 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Process Run Data

APCD Run Data

Process Lab Run Data

Run Name Value UOM Comments

Target

Value

1 Brick Produced (7/27/2010) 11.6 Tons/hr 11.64

1 Brick Produced (7/28/2010) 11.31 Tons/hr 11.64

1 Brick Produced (7/29/2010) 10.94 Tons/hr 11.64

Run Name Value UOM Comments

Target

Value

1 DRY SCRUBBER 0 lime feed 0

1 BAGHOUSE 0 pressure drop 0

Run Name Value UOM Comments

1 None 0

Tuesday, October 05, 2010 Page 15 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Sampling / Stack Data Results Detail

Location Outlet of Control Device - Method 23

Average

Run Number 1 2 3

Test Date 7/27/2010 7/28/2010 7/29/2010

Run Start Time 1:46:00 PM 7:45:00 AM 7:50:00 AM

Run Finish Time 5:50:00 PM 12:07:00 PM 11:55:00 AM

Net Traversing Points 49 49 49

Net Run Time, minutes 240 240 240

Nozzle Diameter, inches 0.3 0.3 0.3 0.300

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 1.005 1.005 1.005 1.005

Barometric Pressure, inches of Mercury 29.25 29.1 29.05 29.133

Average Orifice Meter Differential, inches H2O 1.82 1.97 1.88 1.890

Dry Gas Meter Volume Sampled, cubic feet 180.658 190.223 186.831 185.904

Average Dry Gas Meter Temperature, °F 114.87 94.84 93.02 100.910

Dry Gas Meter Volume Sampled, dscf 163.770 177.821 174.886 172.159

Total Moisture Liquid collected, g 276.4 321.5 313.8 303.900

Volume of Water Vapor, standard cubic feet 13.01 15.13 14.77 14.303

Moisture Content of Stack Gas, % 7.36 7.84 7.79 7.663

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9264 0.9216 0.9221 0.923

Carbon Dioxide, % 2.2 2.3 2.4 2.300

Oxygen, % 17.1 17 17.1 17.067

Carbon Monoxide & Nitrogen, % 80.7 80.7 80.5 80.633

Fuel Factor 1.73 1.70 1.58

Dry Molecular Weight, lb/lb-Mole 29.04 29.05 29.07 29.053

Wet Molecular weight, lb/lb-Mole 28.23 28.18 28.21 28.207

Flue Gas Static Pressure, inches of H2O -0.28 -0.27 -0.27 -0.273

Absolute Flue Gas Pressure, inches of Mercury 29.23 29.08 29.03 29.113

Average Stack Gas Temperature, °F 346.73 343.98 343.61 344.773

Average Velocity Head, inches of H2O 0.316 0.357 0.325 0.333

Average Stack Gas Velocity, feet/second 39.91 42.50 40.55 40.987

Stack Cross-Sectional Area, square feet 21.648 21.648 21.648 21.648

Dry Volumetric Flow Rate, dry scfm 30,705.9 32,473.0 30,960.8 31,379.900

Actual Wet Volumetric Flue Gas Flow Rate, acfm 51,838.3 55,202.4 52,669.6 53,236.767

Percent Isokinetic of Sampling Rate, % 98.0 100.6 103.8 100.800

Percent Excess Air, % 406.7 394.9 411.8 404.467

F-Factor, dscfm/MMBtu @ %O2 8710 8710 8710 8,710.000

Round Duct Diameter, inches 63 63 63

Rectangular Duct Width, inches 0 0 0

Rectangular Duct Length, inches 0 0 0

Fw 10610 10610 10610 10,610.000

Fc 1040 1040 1040 1,040.000

Tuesday, October 05, 2010 Page 16 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Location Outlet of Control Device - Method 26A

Average

Run Number 1 2 3

Test Date 7/29/2010 7/29/2010 7/29/2010

Run Start Time 8:32:00 AM 9:55:00 AM 11:11:00 AM

Run Finish Time 9:36:00 AM 10:59:00 AM 12:15:00 PM

Net Traversing Points 25 25 25

Net Run Time, minutes 60 60 60

Nozzle Diameter, inches 0.31 0.31 0.31 0.310

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 0.997 0.997 0.997 0.997

Barometric Pressure, inches of Mercury 28.88 28.88 28.88 28.880

Average Orifice Meter Differential, inches H2O 2.22 2.10 2.03 2.117

Dry Gas Meter Volume Sampled, cubic feet 49.706 48.173 47.683 48.521

Average Dry Gas Meter Temperature, °F 85.34 95.12 97.16 92.540

Dry Gas Meter Volume Sampled, dscf 46.575 44.330 43.711 44.872

Total Moisture Liquid collected, g 94.2 87.5 87.5 89.733

Volume of Water Vapor, standard cubic feet 4.43 4.12 4.12 4.223

Moisture Content of Stack Gas, % 8.69 8.50 8.61 8.600

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9131 0.915 0.9139 0.914

Carbon Dioxide, % 2.3 2.3 2.3 2.300

Oxygen, % 16.9 16.9 17 16.933

Carbon Monoxide & Nitrogen, % 80.8 80.8 80.7 80.767

Fuel Factor 1.74 1.74 1.70

Dry Molecular Weight, lb/lb-Mole 29.04 29.04 29.05 29.043

Wet Molecular weight, lb/lb-Mole 28.08 28.10 28.10 28.093

Flue Gas Static Pressure, inches of H2O -0.27 -0.27 -0.27 -0.270

Absolute Flue Gas Pressure, inches of Mercury 28.86 28.86 28.86 28.860

Average Stack Gas Temperature, °F 347.00 346.56 346.84 346.800

Average Velocity Head, inches of H2O 0.339 0.321 0.312 0.324

Average Stack Gas Velocity, feet/second 41.72 40.58 40.01 40.770

Stack Cross-Sectional Area, square feet 21.648 21.648 21.648 21.648

Dry Volumetric Flow Rate, dry scfm 31,226.8 30,453.3 29,979.0 30,553.033

Actual Wet Volumetric Flue Gas Flow Rate, acfm 54,189.3 52,708.6 51,968.2 52,955.367

Percent Isokinetic of Sampling Rate, % 102.7 100.2 100.4 101.100

Percent Excess Air, % 381.4 381.4 394.9 385.900

F-Factor, dscfm/MMBtu @ %O2 8710 8710 8710 8,710.000

Round Duct Diameter, inches 63 63 63

Rectangular Duct Width, inches 0 0 0

Rectangular Duct Length, inches 0 0 0

Fw 10610 10610 10610 10,610.000

Fc 1040 1040 1040 1,040.000

Tuesday, October 05, 2010 Page 17 of 18
BSCP - Kiln Emission Test #2415

9/29/2010

Location Outlet of Control Device - Method 29

Average

Run Number 1 2 3

Test Date 7/28/2010 7/28/2010 7/28/2010

Run Start Time 8:50:00 AM 10:47:00 AM 12:12:00 PM

Run Finish Time 10:28:00 AM 11:54:00 AM 1:15:00 PM

Net Traversing Points 25 25 25

Net Run Time, minutes 60 60 60

Nozzle Diameter, inches 0.31 0.31 0.31 0.310

Pitot Tube Coefficient 0.84 0.84 0.84 0.840

Dry Gas Meter Calibration Factor 0.997 0.997 0.997 0.997

Barometric Pressure, inches of Mercury 29.1 29.1 29.1 29.100

Average Orifice Meter Differential, inches H2O 2.22 2.00 1.90 2.040

Dry Gas Meter Volume Sampled, cubic feet 50.713 48.378 49.770 49.620

Average Dry Gas Meter Temperature, °F 97.68 103.26 104.42 101.787

Dry Gas Meter Volume Sampled, dscf 46.819 44.197 45.363 45.460

Total Moisture Liquid collected, g 77.6 94.3 94.9 88.933

Volume of Water Vapor, standard cubic feet 3.65 4.44 4.47 4.187

Moisture Content of Stack Gas, % 7.23 9.13 8.97 8.443

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9277 0.9087 0.9103 0.916

Carbon Dioxide, % 2.3 2.4 2.6 2.433

Oxygen, % 17 17.1 17 17.033

Carbon Monoxide & Nitrogen, % 80.7 80.5 80.4 80.533

Fuel Factor 1.70 1.58 1.50

Dry Molecular Weight, lb/lb-Mole 29.05 29.07 29.10 29.073

Wet Molecular weight, lb/lb-Mole 28.25 28.06 28.10 28.137

Flue Gas Static Pressure, inches of H2O -0.27 -0.27 -0.27 -0.270

Absolute Flue Gas Pressure, inches of Mercury 29.08 29.08 29.08 29.080

Average Stack Gas Temperature, °F 345.64 345.56 346.88 346.027

Average Velocity Head, inches of H2O 0.361 0.314 0.312 0.329

Average Stack Gas Velocity, feet/second 42.73 39.98 39.86 40.857

Stack Cross-Sectional Area, square feet 21.648 21.648 21.648 21.648

Dry Volumetric Flow Rate, dry scfm 32,797.1 30,060.8 29,974.3 30,944.067

Actual Wet Volumetric Flue Gas Flow Rate, acfm 55,501.1 51,929.2 51,773.4 53,067.900

Percent Isokinetic of Sampling Rate, % 98.3 101.2 104.2 101.233

Percent Excess Air, % 394.9 411.8 402.3 403.000

F-Factor, dscfm/MMBtu @ %O2 8710 8710 8710 8,710.000

Round Duct Diameter, inches 63 63 63

Rectangular Duct Width, inches 0 0 0

Rectangular Duct Length, inches 0 0 0

Fw 10610 10610 10610 10,610.000

Fc 1040 1040 1040 1,040.000

Tuesday, October 05, 2010 Page 18 of 18