STONEPE/\K 

September 9, 2008 

MR. JEFFREY TELANDER 

SECTOR POLICIES AND PROGRAM DIVISION (0243-02) 

U.S. ENVIRONMENTAL PROTECTION AGENCY 

OFFICE of AIR QUALITY PLANNING STANDARDS 

RESEARCH TRIANGLE PARK, NORTH CAROLINA 27711 

RE: STONEP AEK CERAMICS, INC. 

CERAMICS 

INFORMATION COLLECTION REQUEST for CLAY CERAMICS 

MANUFACTURING 

Dear Mr. Telander, 

Please forgive the tardiness of this report. I had a little trouble with Form C page 1 of 

1. If there are any questions about this form, I would really appreciate the fact that I could 

call your office to get answers. I have been working with a consultant and much of the 

detail needed was acquired when our engineer from Italy arrived. I explained our 

situation in our previous telephone conversation on 08/21/2008 @ 3:01 p.m. 

Thank you for your patience, cooperation, and help. 

WARMEST REG 

ul~~ 

WILLIAM SMITH 

SAFETY AND ENVIRONMENTAL COORDINATOR 

STONEPEAK CERAMICS 

CROSSVILLE, TENN. 38555 

PHONE: (93 1) 459-2509 

FAX : (931) 459-2545 

StonePe ak Ceramics, Inc. 

314 West Superior 

Chicogo, Illinois 60610 

t (312) 335-0321 

f (3 12) 335-0533 

w stonepeokceromics.com 

Production Facility 

238 Porcelain Tile Drive 

Crossville. Tennessee 38555 
ENCLOSURE1 

INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM A ·GENERAL INFORMATION 

p arent CompanY I n f orma u n o 

Parent Company 

Street Address- Line 1 

Street Address- line 2 

City 

State 

Zip code 

Mailing Address (if different)· Line 1 

Mailing Address (if different). Line 2 

City 

State 

Zip code 

Number of Employees in Parent Company (circle one) 0-99 100-249 

Dun and Bradstreet number 

Facility Information 

Please Number the FacUlties -+ Facility ___ 

Facility ID 

FacilityNameJ.,.-.,6~ ,.~AA -- :IA;. 

Address 1».1 1 ,.11:1,.. 1 ,_.,._1 rzu I)A.,%';r£, 

Address 2 

City C ll.o» v2.-UL 

County CUPJJlt:-~ 1 AJ:/J 

State 1 If}. 

Zip code :JJ'.).J J 

Mailing Address (if different)- Line 1 

Mailing Address (if different)· Line 2 

City 

State 

Zip code 

Number of employees at facility (circle one) 0-99 -<:'i9o-24U 250-499 >500 

What is your size classification for HAP emissions? 

(circle one) Major Source Area Source (Synthetic) ~ Su~ ---- Hours of operation for this facility (hrlyr) 2 rj..f" H~r 7"a. 

Facility's primary NAICS or SIC code "~'//~~ Total Number of Periodic Kilns at this Facility ~ 

Total Number of Tunnel Kilns at this Facility ~ 

Contact Person for this ICR l...l'tu'ZAtn .rm~7t+ 

Contact Phone Number 1911 I IJ..f'l - ..2J'Q2 

Contact Email Address ltJJ.~Mi-IJ. fl.sloA8.ttP!n.. keFAittrt;.t.r c .... I 

250-499 >500 

Please reprint the form to Include additional facilities 

Facility ___ Facility 

0-99 100-249 250-499 >500 0-99 100-249 250-499 >500 

Major Source Area Source (Synthetic) Not Sure Major Source Area Source (Synthetic) Not Sure 

I 

( ) - ( ) -

FORM A· Po1gu 1 of ~ 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM B • KILN INFORMATION 

FACI!.IT and KILN IDs GENERAL INFORMATION 

Does this kiln 

have an Air 

Reporting If periodic, number Pollution Control 

Facility 

Year (if not of identical kilns Stack Device (APCD)? 

ID Kiln ID(s) (a) 2007) Type of Kiln (b) on this line Year Built Diameter (ft) Yes or No 

JI·~Jo ' }ll<..j P..J.:Ju.<;fl.. '"'7~...N ~:"3 {v)N 

i8-o;1Ja . fl-k.:J- ~u~ j/..;JVJ ~oo;; {Y)IN 

11/1-o;J.J () /ll<-3 P.o~ ;r._,;.u/ ~71 GIN 

YIN 

YIN 

-y I N 

YIN 

YIN 

YIN 

Y/N 

Major Product Types Fired in Kiln 

C.JJti C.'-:4..A.'17rCS. 

(l.t..,J1~· 

Lc~1"''~· 

al-/ty 

C€-IJ.ttl'llu_a 

(a) Use the ID from your permit or assign using TK-1, 2, etc. for tunnel and RK-1, 2, etc. for roller, and PK-1, 2, etc. for periodic. Use same ID throughout this form. 

(b) Enter one of these: Tunnel Kiln, Roller Kiln, Shuttle Kiln, Other Periodic Kiln 

(c) Kiln size capacities should be In units of tons per hour (tph) of fired product. 

KILN SIZE (c) 

Annual 

Operating Permitted Average/Actual 

Hours for Full Design Capacity (tph) if Capacity 

Kiln Capacity (tph) applicable Utilization (o/o) (d) 

II .J~o. () . J 9~ 3 .?d-~ 

:¥.SJ£A , /9, .3 33% 

318Jo,. 9 I'J~.:J sarz 

(d) For sources that have a maximum permitted production capacity higher than the design capacity, enter the actual capacity utlllzatlon, which is defined as the actual production divided by the maximum permitted production 

rate. For sources with an enforceable permit production limit less than the design capacity, enter the average production capacity, which Is defined as the actual production divided by the design capacity. 

FORM B ·Page 1 of 2 
OR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

 

FUEL USAGE 

Percent Use 

of Secondary 

Fuel(% of 

operating 

 Fuel Secondary Fuel time) Back-up Fuel 

f.LCtf-.5 ~lt1 /<J Itt AI /fi 

UU- 

r-~h Alh fl/ 1!4 

I'IJ

 ;V/tt ~t /1!//.} 

Reason(s) back-up 

would be used (e.g., NG 

curtailment) 

~;, 

d!Y-f 

p~/l't 

ADDITIONAL INFORMATION ON PERIODIC KILNS 

Average Average time Average time Total time back- Average number of required to required to up fuel was Kiln batch batch balch load unfired unload fired 

used during capacity cycle cycles per shapes into shapes from 

year (hr) (tons) time (hr) year kiln (hr) kiln (hr) 

,11/ I A. riA All It /lilt+- /l(r~ /11/tf 

111fA Nlrt rJh ,vh ~~~~ Alh 

/flh 

~t /1/ff ;V/,r /h ~hFORM 8 • Page 2 of 2 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM C GLAZE APPLICATION INFORMATION 

FACILITY and GLAZE LINE lOs GENERAL INFORMATION 

Is this glaze line 

Controlled with an 

Annual Air Pollution 

Number of Reporting Operating Control Device 

Spray Booths Year(if not Hours for (APCD)? Yes or 

Facility 10 Glaze Line IO(s) (a) per Line 2007) Year Built Glaze Line No 

J8'Y)I.'-O G2-0 .1 ,2.oo? ~~ l.o3:f.S' GJI N 

- , 

IK-o'~ G~- I 3 ~? J..oal( l..nJIC·) a)N . ., 

/K~J.)..(j c~ -:;)...... ;L ~a? d-AJD'{ l~aJ.l:-f" lY) IN 

J 

/f-oJ:l-o G?= -J 2 ~? 1a.oay_ J.af{;j- 6)1 N -~ 

1&-o l,)o (;,2;- Lf } ~o? ~'1 /,cJS)~.r 1""!l_1N ., 

ff ... o 1~ G2:-.)' I ;}oa'J ~o'l l~oS~·:( (Y}1 N , 

YIN 

YIN 

YIN 

YIN 

{a) Use the 10 from your permit or assign using GZ·1, 2, etc. 

PLANTWISE GlAZE USE 

Average (H).(I) 

Percentage of 

HAP's 

.... % of HAP Containing 

Contained Glaze Annual Annual AMual Total of HAPs In Glazes Glazes that are spray 

in Glazes (b) Consumption Consumption Units HAPs In Glazes Units applied (if known) 

" -· .&, .... 

L.-o1 'u Jtllf,l'ibJ '· l)o ~a7 

~Ott btX7 03:J..J J(J). 

I 

J, 3 }- O~oCOO 3J' '1 ~ ~ 

L... .oJ ~ (),I'W:17 

8olJ,r Jps """~c>J I 1 dJ. 3, .3 !i~ o,tJdir:3f1 J!<-N(Jv/ , , 

L·Oit i)oAJdY 

rat .s-tb5 ~o~ni-L~ ,J JC1~-31/3.J" o.oooo)J 'L J<..M)v/ ... 

~.o16 OtJ ,.~err 

Bof,S' /h5 :otomco3o3 ·I 1.0J.l .3 >·" (J.C) r;(Jo J<ftt ~ovt,./ 

r{)c;j .AI07 

'L._, Ol ~ Sot.s-/1.5 tJi'~)~3 J ;OJ..), J >.- o. (.)00 (1-~ [l'l ~ow ( .. Qd .,No-T" 

L...ol ~ !o6,;- lbl o,~auca J ){) 2.3. J .;-'~ 0,0()00 J!' '1 yu..~ou/ ·" 

(b) Enter percentage of spray booth operating time that any glaze, which contains a metal HAP, Is applied In the booth. A "HAP containing glaze"ls any glaze that contains a material or Ingredient listed as a metal HAP on the 

MSOS for that glaze/material. 

FORM C • Page 1 of 1 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM D ·KILN APCD INFORMATION 

··- APCD lnformallon 

, . 

Stack 

Facility 10 Kiln ID(s) (a) Diameter (ft) ControiiD (b) Type (c) Reason Control was Installed (d) 

I E_Dit et:"' Tttot... c~ p~uo~_§ 

e.<J""'Poi.INO.S - ~·17\«.y ~711 nJitC7 

3?~ J)~ : 

113-oJa..o F.CJIJ.... 

lt.""-l iBffG-IIti uJF.r ~ II QJ!tfl..,.nLt- r,_,_l .,A,J""J 

' FQA. CD.-.J Tt'WL.. o.&- t:J..I/01'-fP.J£ 

~.,_ [)~ 

Co!'h(->uc.~J/J.f• Ccttti'*-Y fl./1-?f( PJ-'f;;..,-

11'-oJ~o (.l.~~ 3 .. ? F7, /Jttfr#CJriS £:. ygl{_ 

r 

t:JVS:A A~ L r,,...,..LJt -.-. /r1 

foA. CoiOTf'flct, "~ FJ.No;e,.:ztJf!. I 

J/-ol~ 

r-om PouND.S - eq,.,., 1'1-Y Ktrll J?tAcr 

(tlt-3 ;J,, £1. B IJG.Ha:.lft, JJ/3 J).:zr~ Fat(_ · II""Jv):~ ALL- -l"'fll"'h to£--'7... ...:~.. ,,,..~ 

.•. : 

. . .. 

. 

... : 

• 

Number of 

kilns vented to 

this control 

devfc!J 

.I 

I 

I 

(a) Use the ID from your permit or assign using TK-1, 2, etc. for tunn~l and RK-1, 2, etc. for r~Jie~, and PK-1, 2, etc. for periodic. Use same 10 throughout this form. 

(b) Assign based on ID used In Title Vor using CD-1, 2, etc. 

I 

Year control 

device was 

Installed 

d..ca'{ 

,)..oo '-1 

~' 

(c) Select One: Dry Limestone Adsorber (DLA), Dry. Injection I Fabric Filter (DfFF), Dry Lime Scrubber (DLS), Wet Scrubber, Fabric Filter I Baghouse Only, Lime System (unsure If , 

DIFF or DLS), Spray Dryer I Electrostatic Precipitator, Other. 

(d) Select One: Compfy,wlth MACT, become Synthetic Minor, 

. . , S02 Control, Particulate I Opacity Control, Other. 

FORM 0- Page 1 of4 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM 0 KILN APCD INFORMAnON (Continued) . FACILITY and KILN IDs BAGHOUSEJFABRIC FILTER (Stand-alone or as part or DIFF or DLSl DIFForDLS 

Is reagent If recirculated, 

Total bag Avg. Life 

Total annual recirculated or average ratio of 

surface area Bag- material or or bags Air-to-Cloth Ratio Reagent feedrate reagent usage one-pass? recirculated to 

Facility 10 Kiln ID(s) (a) (ft2) construction (yrs) (see instructions) Cleaning method Reagent Type (value) Units/time (indicate units) (Enter one) fresh reagent 

ld-V 1)\1'\ l"of?17(, f'~j!f.,~ 

/Ilk j ~t~ ~fJ.ull 70 

rJ/~ A/~ tt~!rr /8_:-0ik flK.I J( Fr7- S' /'Y)'t'?C"#/1 1- 7f1 f\JO tv/llr ~btntr' 'f()() J I ,..,e, ~~e;z:r.~ I . J,..bl,-711 

/'k fr!UrA.. 

J d. 'I ,., l't\ /1)0~~ - 't;,.~tlf'~ 

tJ/tt rJ lti tV/A ;V/ft /If f,q 

b.2AI'1£.1tA, 7E ,Ct. uAill7u 

5" ~"'"7\1 

rlo }(-OI>a R\1<. ~ )f Fr:r:. c;z..yk ~,., 'tc:o sl""' ~C'IC~ Jlf,cgt 

~Til ~z,J&-If 

pi<. a fVL/tAlrJ-'1 P,() ft)Otr'~ fll. ~flll.:Je£,(j 

~ltdr ,ll~t /tl)A _/If II'\ flk ~~ il~"f-7cJ 

:;-- ~~ ,J' ho<U'f 

;Uo I 'f-OIJ.o fl.,v-3 J( ~rz ~~~-?0 

~1<1/?lr#-

LI.;J(,?/1 

4CO fJ/""f) ate"''" 

1/ J p./6-

7/IC.. 

"' 

~ 

~1\o f)tJ/ .s.uJ 

FORM D ·Page 2 of 4 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM D - KILN APCD INFORMATION (Continued) 

FACILITY and KILN IDs 

Do you use 

reconditioning What is the rate at which 

Number of drum/peeler? Yes limestone is removed from the 

Facility 10 Kiln ID(s) (a) cascades or No system as waste? 

I l-ot~" It~· tJ/f't y I(JD .N/tt 

ll-ol~ l(k:l-. N/¥4 y l{t!j_ ~~ 

18-oltXJ fJ-V-.3 ~Iff y iff) tvll4 . 

Y I N 

Y I N 

Y I N 

Y I N 

Y I N 

Y I N 

Y I N 

DLA 

Parameter monitored (Circle One) Monitoring frequency 

CPressure Dr;D) 

CoN17/'IO~/,Y 

Alternative 

~I CtJN'T~or.JJ "'"! 

Alternative 

Cu"" f'JNcN '-'Y 

<;;;sure D;J I 

Alternative 

Pressure Drop I 

Alternative 

Pressure Drop I 

Alternative 

Pressure Drop I 

Alternative 

Pressure Drop I 

Alternative 

Pressure Drop I 

Alternative 

Pressure Drop I 

Alternative 

Pressure Drop I 

Alternative 

FORM 0 • Page 3 of 4 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM D ·KILN APCD INFORMATION (Continued) 

FACILITY and KILN IDs WET SCRUBBER 

Pressure drop pH range of Reagents used to 

Type of scrubber liquid flow across scrubber scrubbing maintain pH in 

Facility 10 Kiln ID(s) (a) (e.g., venturi) rate (gpm) (inches of water) liquid desired range 

13-oi::L~ t.K.l ;'J/tt #LA _NJ~- /11/, ,vh, 

13'01;}-o lt~:L AliA- ,v/jt# d/17 ~ /l't ~h 

18-ol:;o (t.K.j ~I,_ A· Itt- /11'119 d/14 .A/lit 

Total annual Units I 

reagent usage Time 

A/lit 4/n 

~~rr h'/n 

....1/t, ,vfn 

OTHER CONTROL (please identify parameters and units monitored to 

verify control is functioning property) 

Design or Design or Design or 

Monitoring Units I Monitoring Units I Monitoring Units/ 

Patameter Time Parameter Time Parameter Time 

J!f!:U.Y 

eli£tii<J ' 7P'IIU "'"""'"~'fu ~l#l,'f ~ (YI~ It OAf ~~ FUll ~.Ju;tuy /)It-'¥ 

tJ(Jt· ~ ~~"'~ 

Plll.sscJ~L£ Coi'IIT~¥.J.;.', 

0~. ~~v-et ..... 8-'?N.J C. I~ 14 Q~ I)Ay VZ::l-:1\ &+;tt..y 

'~ thJfliJvt (ho;i{lf/..'1 ~e.. oNe£, 

C.ltt.eKS flO~ ~AJJJ PfLA 1ft 

v~ cJ-11 Ll,'l ff /h&t:S"~ ()~y 

Or·v-~ 

tnlf~~ ec,~1~v.i~ YJtvtti,. ~ T'1MI-:J 

·~ 14- I)~ e.. (}.Jty 

I.OI+J.~;y 

~0 ,..,Z/n!J 1)76N11f"'f tnt;#~ ~ 0""-.CL 

Ctf£e.I<.J ,. f1tp.144J t1 V:UvAUy OAf ()~~ t'Jt/'1'-J cJ4£I. (J~ rl 

P'1flu~ 4/Nt"##OJ'il.j ~JliAL.-

r-t.o"' ;1.~77AIIJ &I~~ 

£~tA PAY 

FORM 0 • Page 4 of 4 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM E • GLAZE LINE APCD INFORMATION 

FACILITY and GLAZE LINE IDs 

Facility ID Glaze Line ID(s) (a) ControiiD (b) 

69; €:J~j 

l~OJ~ 1':~-d &3 ... 

JJ-oJ,;J..o GZ.-1 

'&9J ~ lb 

e.·i 

e-CJJf 1' 

IJ tf -o J :J-o Gl.-:2- E-~ 

e.,- 9 Jt-f. '". 

JR-oi:J-o G&-3 c-~ E.. -'IJ t, I~ +: 

Jtf-o /,;_a G~-~ e'f? 

f-q (./CtJ Jtr 

IJtf .... ol~o G.z:-s- e'! 

(a) Use the 10 from your permit or assign using GZ-1, 2, etc. 

(b) Assign based on ID used in Title V or using CD-1, 2, etc. 

Type (c) 

Fn.Bf{zc, 

~~/, T F_fi._. 

F118tt7c.. 

F-u7~~ 

FM~v 

f:u,7£A..._ 

rii'JA~ 

~7CAPAot1...-u-

~7~ 

Flldllw2c 

&7(/e. 

(c) Enter One: Water Curtain, Wet Scrubber, Fabric Filter, Other. 

CONTROL DEVICE INFORMATION 

Reason Control was Installed 

lo CcA7AoL. 99 ~ ' o,& P~ 7 :;.CtllA-r£, 

Ta A..tT~tV-l ro P~cu.s 

rfJ't. ~;'17A~ • "7_A AI'"'~ 

To Cc,qAoL- 99 .f% ~,;o /J4-ttr?,;%<,~/..;9?£. 

711 12-.~ ?v/IJJ 7~ PtecJCI.JJ 

r::i:JI(_ Cn.....,., Pt--, J!3-~,.._ ~ 

7b OlNr~t- ?9 "* ~ o.~ ~/1P.:U.Cv~7£ To /U7tJ(LJ ?a /'~S 

r-o~ Q,-"\'1 1'~~11-

i'o Cori71l.Qt., '/9 + ~ oP f'/ltl...77-CvLATE 

70 lttru.A..tV -,e, Pltoc&J.J 

Fo.A. c.u....,.,p~~,..rc~ 

i& CoAJT/lr.JL- '/? of"""" Or /f91l-7:z.Cv(..."i 7~ 

76 IZE. ?U ~ 7ts lf&c6.r 

hA... Co.,..,., AJ .::I A.vC f 

~ Co..v rttoL. '19 t- ~ q~ /11!l-77-c.vLA7 b 

70 1U "'k ?0 ~Jj ~ CcJ,~~...vcc. 

Number of spray 

booths vented to Year control 

this control device was 

device installed 

..3 :J-ootf 

J ~()"-( 

;)..._ !Joo t.( 

J- ;;J.oo"( 

I Joo"l 

I ~oo'-1 

FORM E - Page 1 of 3 
FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

ION (Continued) 

BAGHOUSE/FABRIC FILTER WET SCRUBBER 

bag surface Pressure drop 

Avg. Life of bags Type of scrubber {e.g., Liquid flow rate across scrubber 

rea (ft2) Bag - material of construction (yrs) Cleaning method venturi) (gpm) {inches of water) 

tl~ f>oLYESTfft.. Fe'-'T 

-rffl- ~~~~IL~i:.W ~~~ .J!IlJ(J~ J' 

rn..t~ZJ+~. 1'6 /!.l&}£v~ 

O ,.,,... Soo!Jif'ttj s..! ~~~Ut- ~ ~AI4"7£.4~~ fl}/t4 A!/14 Alh 

C.7H li.JJ f,/(;. Jlt '(J{,J &f._, 

p,n P<JL-yfJ7fA. pt~,., 

J 

tni-1'~ )( 

.1} 1/-J 

J ,.,,.,.. Soo .C\ J,..c.,. !J /1} I~+ AI IIi 

/6-71/ 

~?EA.)I Pot, '11J1TJL. RVT ~ ~&J.Su tt,;.ib£1) R Pl JA-Jo?J 1't T~L '7<l 

~)C~~ 

yJ/It /1111'1 ~/11 

fl'ttn 

IG-7fl ~00.4)~Q b ~~ '7J-J ~ 117.4-7~ 

~.,f.A. pot, yEJ?VL flt. -r US,t;Vr;.. /'t P~PvL,Jt-4_ 

/0 ,.,~ s- I /f//11 /If/A //11 

lirTH .. C)DO ,!J/f'kfo. 

"'" poL--r£J -rol ru 7 J /11/tt 

I"t1'EP- J( ~Itt Al/~t 

7 0 ,._"" 

-rP~II fJ-ooJI,.., ~ 

l.~7~)C PfJL.. YfS fEI'- Ptt-7 fffl£$11~~~ lr~ .J'IItJtJ?J 

~ ,vh m,. ~ ,o:. ltlc~~ ~It:, /1/h 

0 p1"'"' jCJO .C\ j,.,., c. ~·~ ;iiJ ,...! l"t,.~.ZA-1-.J. 

-?'tJ -OJ 1/.J,b/~ Jl'l fo'Acs.PI.It. r ~""""" 

sing GZ-1, 2, etc. 

FORM E - Page 2 of 3 
 FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

TION (Continued) 

WATER CURTAIN OTHER CONTROL (please identify parameters and units monitored to verify contrails functioning properly) 

terflow Width ues1gn or 1Jes1gn or ueslgn or 

of water Equipped with baffle or Monitoring Monitoring Monitoring 

 (gpm) curtain (ft) mist eliminator? (b) Parameter Units /Time Parameter Units /Time Parameter Units /Time 

y;Jvll~ £.() ,. 77n'*IJ pll[JSvfL£.., ~~0\AI-)1 

~HUs hloNTifi,y 

~""' (81' Jl-• 0-+y (j~~ a.UD a,.e. 

oP~~ 

\IZJUIIUY 6 7znt£J pa.tSSult£ C-4141~¥1-V f"'tCJ;'#"' /IJ,y ,e 

l'ltcrrTHL-y 

fh~"roiLtl.) 11- ()Ay 

IJ~ 

flteott..Dl .:1 

o PtAA7.7<1,J 

VA.rv-"£Ly 6 ~£) piqJJUit.S:, C!.t;f,.J1~:JJ~y 

(f?OII"f»>,1 ,& m01"171i~ 

file~ ?&/ltL) /I My Otwr AlCcllA Cf. 

Q.PFA.A-7~ 

Vj.§cJ-1U.y 6 72/ntJ P/l.tJSU~'i,... ~,~or.IJ14 fft)N7HJ.y 

/'nCJN/fiJ..y 

tyttzh;..7uA~ l't OA-7 Q!t4J,4 ~~ 

0~7 

Y.;t.JV.19L..l.'/ ~ ~EJ ptt.ESSf/14- CcJ;tlf~CJJiry 

~:8f"'orm oN"?~ft,.y tn a.AIP7dft{JJ ttOtty (Jtt-aP 

0~"1~,./ 

t/~tJ,..U,Y 

' 'f"TAtJ PUJSvA-£ CC)AJ 1:z,JoiJJJ, )' fk,~..II"Y /11 .~ J 

tnCY"~ 

"7'c:J~ 

~OP-

,..,.. .. ,,.~ 

}4 0.47' ()~ 

ai"~A-7~ 

using GZ-1, 2, etc. 

oth, or Neither. 

FORM E - Page 3 of 3 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM F- TEST DATA 

GENERAL INFORMATION TEST INFORMATION 

Kiln/Glaze 

Line/Stack 

FACIO ControiiD ID Test Date Report Date Type of Test - Circle One 

fotJGI Uncontrolled (or inlet to control) 

HF 

/tf.-oJ:JD "' -~ "IJ Jo!J.,_Jc,- td9~&, eonrtol!ea) 

·" ~/ltJIIJl Both 

Uncontrolled (or inlet to control) 

Jf--o1~ R_~ "''10-U£ r~ /o /1;)-br lo(q/Ob ~letl7 Bo X 

... 

Jo (,,..lor io /r,Jot, 

Uncontrolled ~r inlet to control) 

X ,, ..-a/ )c) lZK3 a~7J <e;;l trolled/ 

Both 

~of:J.J 819~f~ovJt- Uncontrolled.J.Q!l[llet to control) 

flf'"fJJ~ o-F ~r/, io/rolo5' Jo ft /tJ~ &ont~ 

--soth 

a~""""t Uncontro~~~ control) 

i8"C/)O fll lo {, lt'J~ • 3,; 1'1;) llllll ~l BOth 

lf-3 t ,.. J 

]o fu ~1 )o b /oft, 

Uncontroll~ control) 

13-o}~CJ R;L (Jit,H~t Both 

1:1-3 .,. ilj Uncontrolled1or..inlet to control) 

18--ota.Q ft3 (JAfrHtNi~ )o /,, /,,..( loh /d~ <C_ontrolleO 

Both 

' Uncontrolled (or inlet to control) 

Controlled 

Both 

Uncontrolled (or inlet to control) 

Controlled 

Both 

Uncontrolled (or inlet to control) 

Controlled 

Both 

POLLUTANTS TESTED (Please put X in box to indicate pollutant was tested) 

HAP 

HCI PM Metals Other (list below) Other (list below) Other (list below) 

: coJ ,/<10~) 

x: jo,_ 1/oc_ 

(4 co.) AIOJtJ) 

so~ VOV 

Co.~ I"JC)~ J 

X So~J vo~ .Jq~ ) ;'f)(JQ 

~ v~ co 

CoJ vov, X So~ 1\10)1 

I 

X Co J voc, 

, . _s l'l a.. ~ AI ox 

Co, 'voc, y. SCJ a.__._ AffdJ_ 

' 

Note: Please provide copies of full test reports to minimize the need for future information requests. Field notes and raw reading sections can be omitted. However, please include all other sections of the 

reports, including sample calculations, laboratory data, run-by-run emission data, and a description of any deviations from test methods or other anomalies that occurred with the process or control device 

operations during the test. Please also provide information on the following for each test: production rate in units of fired product (tph); APCD parameters monitored and monitored values; and any anec'dotal 

information you believe would potentially be helpful to us. 

FORM F - Page 1 of 2 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM F ·TEST DATA (Continued) 

GENERAL INFORMATION 

Kiln/Glaze 

Line/ Stack 

FAC 10 ControiiD 10 

ADDITIONAL INFORMATION 

Reasons for Test 

Notes 

FORM F • Page 2 of 2 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM G -MONITORING AND OTHER COSTS 

IFaclllty ID 

Unit Costs for January 2008 

Parameter Cost 

Electricity cost. $/kwh Al)ARe~M~_ent: AliAReagent Cost, $/ton ~!Jir 

Waste Reaaent disoosal cost, $/ton or $/vr /lit!'# 

Water treatment costs, $/gal /11/14 

Estimated Staff Level - Select One 

Activity Required bv Activity Hours Frequency Operator, Maintenance, Engineer, Manager 

Develop a start-up, shutdown, and I ~vn- ~V~b /'hll Z/"'7£;fl ANC£. tnAN~ 

malfunction plan Develop plan and educate staff P..oNTtt.J 

Develop and implement an operating, ,;. jn:J~ ~Het~c.r~ trvt~ZN7~ .4-vD£. f'lAt'V~rfimaintenance, and monitoring plan Develop plan and educate staff to tkJ ll.r-.-Jtl~ 1 "~ Standard Activities- Baghouse/DIFF/DLS · 

Bag replacement Reolace single baa ~__,. [{[_~ ~c!i 1'14_~~ trz.;t!T'i!'!_ /IN C.£, - r: AJ 6--ZI"f£ffl., 

Bag replacement Replace all bags . ~-.r ' :.:3-r.,·~: tnk"2N/'~ /.MJC£...- ~;z.u, (21YJJ.c4u., ~v~ ~~ G'ACC. , 

Maintain free-flowing lime (Describe action in 0.A"1 7itJ Cb-p,t...~~71f" /-I..EG-J· ~,<fe?t!J /&_ T~14 ~AG-EA-, ,.,R-ZH7F/1119"'C£, 

next box and then add estimated hours, ' ~~ A tMy VA-t,c,'f -r ~?~ou.I'l..'J IJ•y r 

freauencv, and staff level) lhJ, ~- ... .A A.,. .IJ fJRr-H.,,;u.. f) /J.cP k:41112N o-6/..y 1?\c ·-- -L!A 

Standard Aalvltles- DLA (limestone) 

Meet requirement to "maintain adequate PIIYs~~,._..., me.AsuA-W /Jy £Nv~.-~,.42- /Wk.£ !11/.1-dA-H. A- - e"' v;zRo'\111\ ~L. 

amount of limestone in hopper." (Describe Cat:JA-/l2r/ A"'7tJA... y:vy 1J It ()-svfr /tl' 14 I)~ CooA..I)~<+?al'-~ Pll't"~f~c, 

action taken in next box, then add estimated ~ Ul)t..}j IJ t,Pe;J.02;"1G- 0 N H v ~:UJ~·--7)" 'co~t~tJJI-.y 

hours, frequency, and staff level). If different tno."9·:7rtl4f(} 

approaches are taken at different plants, 8)f ~t<£JI~ please add rows and provide information on A.o !I deach approach ~ut+fA..Y 4kStandard Activities- Wet Scrubber or Other Control ""' 

Control Device: 

Compliance demonstration Activity (describe 

A)L¥'r 

and estimate hours, frequency, and staff 

level) 

Compliance demonstration Activity (describe f!(p 

and estimate hours, frequency, and staff 

level)_ I 

Compliance demonstration Activity (describe rJifX 

and estimate hours, frequency, and staff 

level) 

FORM G • Page 1 of 2 
INFORMATION COLLECTION REQUEST FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

FORM G • MONITORING AND OTHER COSTS (Continued) 

lFacllity ID 

Stack Test Costs for the Previous 3 Years 

Uncontrolled 

(include 

uncontrolled 

stack or APCD 

inlet}? 

Cost($) 

Staff Level • Select One 

Operator, Maintenance, Engineer, Manager 

Notes (Include Any site/preparation costs not 

included in estimate) 

Please also provide separately an itemized list of site/preparation costs not included in the estimate (e.g., costs for drilling ports in stack, costs for installing permanent access to sampling ports, etc.) 

FORM G • Page 2 of 2 
T FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

RMATION 

Product Selling Price 

Reporting Year for 

Average Selling Price Selling Price (if not 

uct type per Ton($) 2007) 

AJ!t+ A/I ,A- 

labor Rates as of January 2008 

Operator wage Maintenance wage Engineer wage Managerial/Supervisory rate, $/hr rate, $/hr rate, $/hr wage rate, $/hr 

./1/4 /1/'jp 

/1/~ /1/fo.; 

FORM H • Page 1 of 1 
T FOR THE CLAY CERAMICS MANUFACTURING INDUSTRY 

stion 

st estimate for your selected control 

tvlrr 

es between the estimated and final 

ude costs for ancillary equipment, such 

reatment systems, etc 

operating practices (i.e., other than the 

vice) that would have an impact on HF, 

kilns? If yes, please explain. 

;t)ottJ~ 

ase provide a time-temperature profile for 

ofiles should show the duration of each 

rom the time the kiln is fired to the time 

moved from the kiln. (See instructions 

(1}/ft 

ou have any information regarding 

mitations to testing those kilns? 

rJIP! 

ss flow diagram for your facility, if 

J/VC-1-I.l IJ€/j 

Response 

FORM I - Page 1 of 1 
"' 

' 

) ) 

Sto!).epeak Ceramics, Inc. Facility ID: 18-0120 

Emission Source #1 -Raw Materials Handling 

Particulate Emissions 

r 

Baghouse #1 

·Raw Materials Stock Pile Raw Materials Storage, 

----~""'-.t ,. Mill Feeding, Mixing, and 

Turbine Mixers 

Source #2 Atomization 

) 
" ........ . 

I 

' ; ... ... ,_ .. 

) 

I 

Stonepeak Ceramics, Inc. Facility ID: 18-0120 

Emission Source #2 - Atomization 

__ ,p 

--~N 

., ...... ,~ Particulate, S02, 

VOC,CO,NOX 

.n 

Particulate 

I' 

"""" 

Baghouses · #3-#5 

(Atomizers #1-#3) Baghouse #2 

' . ./ 

A~ 

Source #3 Greenware Forming 

,... ______ ...., Mixing of Materials 

,... Atomizers #1, #2, #3 Silos 

Source #1 

Raw Materials Handling 

Natural Gas 

(Combmed Max. Burner Cap.- 71.38 MMBTU/Hr) 
) 

-· 

Particulate A~ 

Source #2 

Atomization 

. Baghouses 

'-

#6 

A~ 

. Tile 

Pressing 

( 6 .Presses) 

) 

Stonepeak Ceramics, Inc. Facility ID: 18-0120 

Emission Source #3 - Greenware Forming 

Particulate 

~~ 

/' Particulate, NOX, CO, Baghouse 

"'"" 502, voc 

A~ 

~ 

Vertical Tile 

t----~~ Dryers (6) 

.n 

#8/1 

J~ 

Kiln 

1------1~-.t Entry 

Suction 

"" 

~ 

Particulate 

A~ 

/' 

. Baghouse 

#9 

'- A~ 

Greenware 

._,_.~~ .. Brushing 

Natural Gas (Combined <;:ap. 9.52 MMBTU/Hr) 

~ 

Particulate 

/' 

Baghouses 

#8 & #lo'. 

'- A~ 

Stone-Look 

1----~~ Application 

"' 

..) 

Source #4 

Firing 
} 

Source #3 Greenware Forrmng 

·068 

Stonepeak Ceramics, Inc. Facility ID: 18-0120 

Emission Source #4 - Firing 

Particulate, NOX, CO, S02, VOC, HF, Fluorides, HCI 

. n 

/' " Baghouses 

#11- #13 

Firing 

(Kilns #1 - #3) 

.n 

.. I 

I 

I 

I 

I 

I ,------L.-----... , I I 

I Kiln I I I I I 1 Bypass 1 I I I I l Stacks 1 

' I ... -----.-----" I 

i 

i 

i 

i 

Natural Gas (Combined Max. Capacity- 35.69 MMBTU/Hr) 

Source #5 Product 

Preparation 
) 

Source #4 Firing ... 

~ 

) 

Stonepe~k Ceramics, Inc. Facility ID:.lS-0120 

Emission Source #5 - Product Preparation 

.. ~ 

Particulate 

r ·" Baghouse 

.#14 

.I 

.. ~ 

Fired Sorting & 

Squaring ... Product ... r r Packaging 

Brushing 

... 

_..., 

,... Warehouse 

Storage 

I I 

jt I I I I I I 

I / .t , 

t -------L------• I 1 / t

: Gaging, : / 

I I 

: Polishing, . ( 

: Squaring : I I 

.. _____________ _ 

)