p. 1 

# OAR Box 1490 Prepped by Charmelle Mathews



### Document

Number: 

# 5DIV-C-2 4 Docket Number: 

# A-94-5 2

Printed 8/4/2008 11:51:47

AM Sheet 51 of 273P. 2 

# PE S A MACTEC

COMPANY Pacifi c Environmental ! 500 1 Sout h Miam i Bouleva t P.O . BO X 12077 Researc h Triangl e Park , N C 2770 9



### A-94-5 2 IV-C-24

Office : 919/941-033 3 Fax : 919/941-0234 Hom e Page : www.mactec.co m 

### March 28,200 2 Mr . Kennet

h Wit t Abl e Bod y Phone : 417-623-306 0 FAX : 417-623-461 7 Dea r Mr . Witt : 

### j \\\ MAR 2 8 200 2 |// j

A s you know , Pacific Environmenta l Services , Inc. , (PES ) i s th e contracto r to th e U.S . Environmenta

l Protectio n Agenc

y (EPA) on th e reinforcedplasti c composite s (RFP) NESHAP . PE S i s currently assisting th e EP A in preparin g response s to publi c comment s receive do n th e propose dRF

P NESHAP . Severa

l comments letter s identif

y facilitie s tha

t are no t currently in ou

r database , includin g you

r tw o facilitie s i n Missouri . Attache di s atabl e tha t w e woul dlik

e Abl e Bod y to fill ou t in orde r fo r u s to appropriatel

y includ e thes e facilitie s in ou

r database . I hav e filledi n a s muc

h information a s I coul dbase do n you r commen t lette r fo r eac h facilit

y o n separat e tables . Pleas e review thi s information an dcorrec t it a s necessar

y andthe n pleas e fill i n all remaining information . Pleas e not e tha t som e ofth e information I hav e entere di s incomplet e (e.g. , unde r "Proces s Grouping " I have entere d"ope n molding , mechanical " but hav e no t indicate di f

it i s corrosion-resistan

t o r non-corrosio n resistant , o

r i f i t i s filled or

unfilled) . Wher

e information i s accurate , but incomplete , pleas e b e sur

e t o complet

e th e information . I hav e trie d t o limit th e information requestedto tha t necessar y fo r u s t o evaluat e each facility' s rankin g an d the n t o allo w u s t o cos t

variou s contro l options . I hav e als o attachedalis t

o f question s concerning you

r commen t letter . I wil l cal l you next wee k (eithe r Tuesda y o r Wednesday) t o discus s thes e questions . I f you hav e an

y question s concerning thi s request , pleas e d o no t hesitate t o contac t

m e a t 919-941-033 3 o

r th e EP A Project Lead , Mr . Keit

h Barnett , a

t 919-541-5606 . Pleas e fee

l fre e to cal l hi mi f you hav e an

y questions . If

an y ofth e information you ca n suppl y i s considere dto b e confidentia

l b y you r company , w e ca

n provide you wit

h th e procedure s tha

t ar e use dt o submi

t such information directl

y to th e EPA . Than

k you i n advanc e fo

r whateve r help you ca

n provide . Sincerely , Kennet h R . Meardon PACIFIC ENVIRONMENTA L SERVICES , INC . Enclosure s (2 )Facilit y Nam e an dLocation : ^cUiffid-gck- ^ J o^ \ ,>s , Hfcsot^ l Hour s o f Operation : ^ooo Yea r fo r Whic h Dat aI s Bein g Reported : Iooo



### \fi 

### FACILIT Y SURVE Y TABL E Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , filled 0$l)\ Mto\*A.fA0-

y Mcby&wicaS. C\oSeA H*43l<UV\C

\ Materia l

pigmente dge l coa t viny l este r

resi n r«**v \

^Ogyfyectle o aA COOJL~ Quantit y Use d (tpy )

50 0 100 0 •4Z o

12. 0 Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 Applicatio n

Techniqu e

spra y mechanical , non-atomize d (100% ) Cico«7o ^ Othe r Emissio n Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N AFacilit y Nam e an dLocation : $dA*(fere*U<^W , 5q* A •*; }\&sou t

i Pag e 2 . Proces s Groupin g Materia l Quantit y Use d (tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e Othe r Emissio n Reductio n Techniqu e Colo r

(ge l coa t only )

V bsFacilit y Nam e an dLocation : Hour s o f Operation : 4oo* o Year fo r Whic h Dat aI s Bein g Reported : 2.COO 

### FACILIT Y SURVEY TABL E



## i n Proces s Groupin g Example s Ope n molding , mechanica

l Ope n molding , mechanical , non-corrosio n resistant , filled

-tOd\(v« \r€6»v

\ -tOe>lt>« \ °y A 00*7 " Materia l

pigmente dge l coa

t viny l este r resi n f** ^ Quantit y

Use d (tpy ) 50 0 1000 

## qz o -7 0 Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 Applicatio n

Techniqu e spra y mechanical , non-atomize d (100% ) Othe r Emissio n

Reductio n Techniqu e

none incinerator

(90 % overal l captur e andcontrol ) Colo r

(ge l coa t only ) offwhit e NAFacilit y Nam e an dLocation : " 7 -~LXV&- J !TP>P\IV , \ J tAiSSotv

i 

### Page 2

^ Proces s Groupin g Materia l Quantit y Use d(tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e Othe r Emissio n Reductio n Techniqu e Colo r

(ge l coa t only )

T l c nP. 7

Instruction s fo r Ne w Facilit y Surve y Tabl e Facilit y Nam e an d Location : Pleas e ente r th e nam e use dt o refer

t o th e facility fo r

whic h th e dat aar e bein g reporte d an dth e physica l locatio n ofth e facility . Yea r fo r Whic h Dat a i s Bein g Reported : Pleas e us e th e mos t recen t yea r for whic h yo u hav e th e requeste d information . I f

tha t yea r i s no t representativ e ofyou r

production , the n report

ayea r tha t yo u conside r

representative . Hour s o f Operation : Pleas e report th e hour s o f

operatio n for

th e yea r tha t correspond s t o th e dat abein g reported . Fo r example , th e dat ai n th e tabl e i s for th e yea r 2000 , repor t

th e hour s o f

operatio n for

th e yea r 2000 , eve n ifth e hour s o f operatio n a t

whic h yo u ar e currentl y operatin g ar e different . Proces s Grouping : Selec t fromth e followin g list : manual , corrosion-resistan t manual , non-corrosio n resistan t toolin g resins , manua l applicatio n mechanical , corrosion-resistan t mechanical , non-corrosio n resistant , unfille d mechanical , non-corrosio n resistant , fille d toolin g resin , mechanica l corrosion-resistan t

filament windin g non-corrosio n resistan t

filament windin g pigmente dproductio n ge l coat s clea r productio n ge l coat s toolin g ge l coat s close dmoldin g (compressio n an dinjectio n molding ) resi n transfe r

moldin g corrosion-resistan t

centrifuga l castin g non-corrosio n resistan t

centrifuga l castin g continuou s lamination/continuou s castin g polyme r castin g pultrusio n SM C manufacturin g BM C manufacturing . Material : Indicat e th e type(s ) o f ge l coat s an dresin s bein g used . I f readily available , provid e informatio n o n an individua l ge l coa t

an dresi n basis . Usage : Lis t

amoun t use din arepresentativ e year b y group . I f

individua l ge l coat s o r

resin s ar e listed , the n provid e th e amoun t

use dfor eac h individua l ge l coa t

an dresi n reported . HA P Content : Includ e al l HA P monome r (styrene , MMA , etc. ) fo r whe n th e materia l i s applied . Thi s woul d includ e an y HA P adde dt o th e purchase dresi n o r ge l coat . I f

averag e weigh t

percen t i s no t readil y available , sho w range . Applicatio n Technique : Lis t eac h applicatio n techniqu e use dt o appl y th e ge l coat s an dresins . Includ e i n parenthese s afte r

techniqu e th e percentag e o f eac h materia l applie dusin g tha t technique . Othe r Einissio n Reductio n Technique : I f yo u us e add-o n control s o r an y othe r

techniqu e t o can b e quantifie dfor reducin g emissions , pleas e lis t an dthe n sho w i n parenthese s th e overal l capture-and-contro l effectiveness . Colo r (ge l coa tonly) : Fo r ge l coat s only , indicat e for eac h ge l coa t

on e ofth e following : white/of f whit e pigmented , othe r pigmented ; o r

clear . 

# 7P. 8



### ENCLOSUR

E 2 LIS T O F QUESTIONS O

N SEPTEMBE

R27,200 1 COMMEN

T LETTE R 1 . On pag e 13 , averag e styrene exhaus t concentration s o

f "00 " pp mar e shown . I t

seem s lik e thei r shoul db e value s above zer o shown . 2 . For Tabl e 2 , wha

t flow rate s wer

e usedin developin g th e cos t estimates ? Thos e show n o n pag e 7 ? 3 . Ho w wer

e th e emission reduction s calculate dto obtai n th e emissio n reduction s use dt o calculat e cos t effectivenes s value s in Tabl e 2 ? For example , I calculate dth e ton s o f emissio n reductio n neededto obtain th e Yea r 2000 cos t effectivenes s values . For

Schifferdecker , thi s i s 98. 5 ton s an

dfo r 7 t h

### Ave thi s i s 54. 8 tons . A

t 95 % capture-and-control , I ge t differen t values . Fo r example , fo

r Schifferdecker, I ge

t 0.9 5 x 10 8 tp y in Yea

r 200 0 = 102.6 . 4 . Wha t wer e th e calculation s usedt

o estimat e th e Yea r 2000 emissions ?



# r