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## EASA AIRWORTHINESS DIRECTIVE

AD No.: 2006 – 0180

Date: 26 June 2006

No person may operate an aircraft to which an Airworthi ness Directive applies, except in accordance with the requirements of that Airworthiness Directive unless otherwi se agreed with the Authority of the State of Registry. 

### Type Approval Holder’s Name:

ROLLS-ROYCE PLC Type/Model designation(s):

RB211-524-02, 524B2-19, 524B2-39, 524B-02, 524B3-02,524C2-19, 524B4-02, 524B4-D-02, 524D4-19, 524D4-39, 524D4-B-19, 524D4-B-39, 524D4X-19, 524D4X-B-19, 524B-B-02, 524B2-B-19, 524C2-B-19, 524G2-19, 524G3-19, 524G2-T-19, 524G3-T-19, 524H-36, 524H2-19, 524H-T-36 and 524H2-T-19
TCDS No: UK-CAA Engine No. 1043, 1046 and 1048
Foreign AD : N/A
Supersedure: N/A



### ATA 72; 41; 51 High Pressure Turbine (HPT) – Inspection of Disc Rim Cooling Air Holes for Cracks from Scoring Damage

Manufacturer(s): Rolls-Royce plc
Applicability: Models RB211-524-02, -524B 2-19, -524B2-39, -524B-02, -524B3-02, -524C2-19, -524B4-02, -524B4-D-02, - 524D4-19, -524D4-39, -524D4-B-19, -524D4-B-39, -524D4X-19, -524D4 X-B-19, -524B-B-02, -524B2-B-19, -524C2-B-19, -524G2-19, -524G3-19, -524G2-T-19, -524G3-T-19, -524H-36, -524H2-19, -524H-T-36 and -524H2-T-19 installed on, but not limited to, Boeing 747, Boeing 767 and Lockheed L-1011 aircraft
Reason: HPT Discs recently inspected in accordance with the Engine Manual have exhibited cracks in the disc rim. The discs have failed to meet the inspection acceptance criteria and have been returned to Rolls-Royce for engineering investigation.

### 2/3 This investigation has concluded that the cracks have resulted from scores within the cooling air holes in the disc rim that could have been introduced during new part manufacture or during overhaul of the disc. The engineering investigation has also concluded that if this cracking was undetected then it could result in uncontained disc failure.
Effective Date: 10 July 2006

Compliance: Carry out an Eddy Current Inspection (ECI), as defined in Section 3., Accomplishment Instruct ions of Rolls-Royce NMSB 72-AE969 or later EASA approved revision on the HP turbine disc s identified in Sections 1.A.(3) and 1.A.(4) of Rolls-Royce NMSB 72-AE969 or later EASA approved revision in accordance with the following schedule: 1. Initial Inspection Requirements- insp ect the HP Turbine disc by whichever is the soonest of the following conditions: 1A. If the HP turbine disc cycles since new is greater than 2750 cycles on the effective date of this Airworthiness Directive, then inspect the disc at next shop visit where the HP turbine blades have been removed from the HP turbine disc.

1B. If -the HP turbine disc cycles since new is greater than 2750 cycles on the effective date of this Airworthiness Directive and -the HP turbine rotor is currently undergoing a shop visit and has not yet been reinstalled into the Combustor Outer Case and the HP turbine blades have been removed from the HP turbine disc, then the HP turbine disc must be inspected in accordance with the requirements of this Airworthiness Directive.

2. Further Inspection Requirements - repeat the inspection detailed at 1A. and 1B. above at every subsequent shop visit where the HP turbine blades have been removed from the HP turbine disc.

3. If a HP turbine disc has previously passed inspection to the Eddy Current Inspection procedure as defined in Ro lls-Royce TSD594-J Overhaul Process Manual Task 70-00-00-200-223 and at a disc life above 2750 cycles since new that meets the criteria detailed in section 1., then that inspection satisfies the requirements stated in secti on 1. of this Airworthiness Directive.
Ref. Publications: Rolls-Royce RB211 Propu lsion System Non Modification Service Bulletin Mod No: 72-AE969 or later approved revisions.
Remarks: 1. If requested and appropriately substant iated the responsible EASA manager for the related product has the authority to accept Alternative Methods of Compliance (AMOCs) for this AD. 2. This AD was posted as PAD 06-132 for consultation on 24 May 2006 with a comment period until 16 June 2006. The Comment Response Document can be found at http://ad.easa.eu.int/

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### 3/3 3. Enquiries regarding this Airworthin ess Directive should be referred to

Mr. M. Capaccio, Airworthiness Dire ctive Focal Point - Certification Directorate, EASA. E-mail: ADs@easa.europa.eu 4. For any questions concerning the technical content of the

requirements in this AD, please contact Rolls-Royce plc. PO Box 31, Derby, DE24 8BJ, United Kingdom. Phone: +44 (0) 1332 242424, Fax: +44 (0) 1332 249936.