# Patent

## Title
Structures and techniques for using semiconductor body to construct bipolar junction transistors

## Abstract

A bipolar junction transistor built with a mesh structure of cells provided on a semiconductor body is disclosed. The mesh structure has at least one emitter cell with a first type of implant. At least one emitter cell has at least one side coupled to at least one cell with a first type of implant to serve as collector of the bipolar. The spaces between the emitter and collector cells are the intrinsic base of a bipolar device. At least one emitter cell has at least one vortex coupled to at least one cell with a second type of implant to serve as the extrinsic base of the bipolar. The emitter, collector, or base cells can be arbitrary polygons as long as the overall geometry construction can be very compact and expandable. The implant regions between cells can be separated with a space. A silicide block layer can cover the space and overlap into at least a portion of both implant regions.

## Background
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of U.S. patent application Ser. No. 13/678,543, filed on Nov. 15, 2012 and entitled “STRUCTURES AND TECHNIQUES FOR USING SEMICONDUCTOR BODY TO CONSTRUCT BIPOLAR JUNCTION TRANSISTORS,” which is hereby incorporated herein by reference, which in turn claims priority benefit of U.S. Provisional Patent Application No. 61/560,173, filed on Nov. 15, 2011 and entitled “Using Mesh-Structure of Polysilicon Diodes for Electro-Static Discharge (ESD) Protection,” which is hereby incorporated herein by reference


BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to Electro-Static Discharge (ESD) protection, i.e. using mechanism, device, circuit, apparatus, or any means to protection an integrated circuit from ESD damages.
2. Description of the Related Art
Human bodies may carry a lot of electrostatic charges. When an integrated circuit is touched by a human bodies during handling, a very high voltage (−5 KV) and a high current (−2 A) may be generated that can damage a delicate integrated circuit. The high voltage generated may breakdown MOS gate oxides, and the high power generated by high current may damage the metallurgical junctions. To protect an integrated circuit from ESD damages, the high voltage must be clamped, the high current must be limited, and the high heat generated from the high power consumption must be quickly dissipated to protect against temperature damage.
ESD protection becomes more important in today's semiconductor industry for several reasons. Firstly, as gate oxide of the MOS devices becomes thinner, it becomes more vulnerable to ESD damages due to aggressive scaling. Secondly, the threshold voltage of MOS devices in the core logic is lower from 0.7V to about 0.4V, and the breakdown voltage is lower from 5-7V to about 3-4V that can easily escape from the junction diodes' protection. Thirdly, high speed and high frequency circuits in an integrated circuit require very small input capacitance and yet good ESD protection. However, good ESD protection often requires large silicon area and high input capacitance. Therefore, the ESD protection issues deserve revisiting in today's nanometer devices.
FIG. 1 shows a prior art ESD protection device 10 that has an I/O pad 13 protected by two junction diodes 12 and 11. The P terminal of the diode 12 is coupled to VSS and the N terminal is coupled to the I/O pad 13. Similarly, the P terminal of the diode 11 is coupled to the I/O pad 13 and the N terminal is coupled to the VDD. The junction diodes 12 and 11 have a turn-on voltage of about 0.7V and a breakdown voltage of about 5V, for example. When a high positive voltage is applied to the I/O pad 13, the I/O pad 13 can be clamped to VDD+0.7 if the diode 11 is turned on and can be clamped to 5V, if the diode 12 is broken down. Similarly, when a high negative voltage is applied to the I/O pad 13, the I/O pad can be clamped to −0.7V if the diode 12 is turned on and can be clamped to VDD-5V if the diode 11 is broken down. Thus, the high voltage of −3 KV can be clamped to a very low voltage. The high heat generated by the high current during diode turn-on or breakdown can be quickly dissipated by guard rings surrounding the P terminal or N terminal of the diodes. The area of the diodes tends to be very large for better ESD immunity, but the large area is relatively costly.
FIG. 2 shows a conventional ESD protection device 20 for CMOS technologies that has an I/O pad 23 protected by two MOS devices connected as diodes 22 and 21. The P terminal of the diode 22 is coupled to VSS and the N terminal is coupled to the I/O pad 23. Similarly, the P terminal of the diode 21 is coupled to the I/O pad 23 and the N terminal is coupled to the VDD. The MOS diodes 22 and 21 have a turn-on voltage of about 0.6-0.7V and a breakdown voltage of about 4-5V depending on the MOS technologies. When a high positive voltage is applied to the I/O pad 23, the I/O pad 23 can be clamped to VDD+0.7, if the diode 21 is turned on and can be clamped to 5V if the diode 22 is broken down. Similarly, when a high negative voltage is applied to the I/O pad 23, the I/O pad can be clamped to −0.7V if the diode 22 is turned on and can be clamped to VDD-5V if the diode 21 is broken down. Thus, the high voltage of −3 KV can be clamped to a very low voltage. Other than the MOS connected as diodes to protect integrated circuits, the junction diodes in source/drain of the MOS devices 21 and 22 can also serve for protection. In other embodiments, the ESD protection can be based on source/drain of the MOS 21 and 22 while the gates of the MOS 21 and 22 are configured as output drivers.
A diode can be fabricated from polysilicon. FIG. 3(a) shows a cross section of a polysilicon diode. To form a polysilicon diode, a polysilicon is implanted by N+ at one end and P+ at the other end with a spacing Lc in between that has intrinsic doping level. The intrinsic doping level only means not intentionally doped with any dopants but can be slightly N type or P type due to out diffusion or contamination. A silicide block layer is applied to block silicide formation on the surface of the polysilicon to thus prevent a short circuit. The two ends of P+ and N+ in polysilicon are further brought out as P and N terminals of a diode through contacts, vias, or metals. As an example of a polysilicon diode, see Ming-Dou Ker et al., “Ultra High-Voltage Charge Pump Circuit in Low-Voltage Bulk CMOS Processes with Polysilicon Diodes,” IEEE Transaction of Circuit and System-II, Vol. 54, No. 1, January 2007, pp. 47-51.
FIG. 3(b) shows current verses voltage characteristics of a polysilicon diode, such as shown in FIG. 3(a). The current verses voltage curves show useful diode behavior such as a threshold voltage of about 0.6V and a leakage current of less than 1 nA. By varying the spacing Lc, the breakdown voltage and leakage current of the polysilicon diode can be adjusted accordingly.
Polysilicon diodes can be used for ESD protection, refer to Ming-Dou Ker et al, “High-Current Characterization of Polysilicon Diode for Electrostatic Discharge Protection in Sub-Quarter-Micron Complementary Metal Oxide Semiconductor Technology,” Jpn. J. Appl. Phys. Vol. 42, 2003, pp. 3377-3378. Polysilicon structures for ESD protection in the prior arts are about a one-piece rectangular structure, which has rooms for improvements. Thus, there is still a need to use an optimized polysilicon diode structure to achieve higher ESD voltage, lower input capacitance, smaller area, and lower heat generated in today's giga-Hertz circuits.
SUMMARY
Embodiments of ESD protection using mesh structures of diodes are disclosed. The diodes constructed from polysilicon or active region body can be fabricated from standard bulk or SOI CMOS logic processes to achieve high ESD immunity, low input capacitance, small I/O size and low cost.
In one embodiment, the ESD protection can be constructed from diodes in at least one mesh structure, i.e. the diodes are constructed in a two-dimensional array of cells with at least one diode on at least one side of at least one cell. The diodes can be constructed from at least one polysilicon structure, insulated active region in SOI process, or junction diode in standard CMOS process. The mesh structure of diodes can be comparable to the I/O pad size and/or can be hidden underneath the I/O pad partially or wholly. One mesh-structure diode can have a P terminal coupled to the I/O pad and an N terminal coupled to VDD. Another mesh-structure diode can have a P terminal coupled to the VSS and an N terminal coupled to the I/O pad. In one embodiment, the P or N terminal of the diodes in at least one side of at least one cell is coupled to VDD, VSS, or I/O pad through Active Areas (AAs) so that the heat generated in the diode structure can be quickly dissipated. Advantageously, the same diode structure can be used to create CMOS gates, sources, drains or interconnects in standard CMOS logic processes. The input capacitance using diodes in mesh structures can be smaller than that in the conventional junction diodes or MOS connected as diodes with the same ESD performance. In particularly, the turn-on voltage of the polysilicon diodes is about 0.6V, smaller than 0.7V of junction diodes so that the polysilicon diodes can be turned earlier. The breakdown voltage of the polysilicon or active-region diodes can be easily changed by adjusting the spacing of the P+ and N+ implants. Thus, high performance and low cost ESD protection can be realized.
The invention can be implemented in numerous ways, including as a method, system, device, or apparatus (including graphical user interface and computer readable medium). Several embodiments of the invention are discussed below.
As a mesh structure having a plurality of cells on a semiconductor body to form at least one bipolar junction transistor (BJT), one embodiment can, for example, include at least: at least one first type of cells having a first type of implant surrounded by at least one second type of cells having a first type of implant on at least one side; and surrounded by at least one third type of cells having a second type of implant near at least one vortex of the cells; a space provided between implant regions of the cells; and a silicide block layer covering the space and overlapping into both the implant regions. The space between the first and second type cells can be doped with a second type of implant. The first, second, and third types of cells can be coupled to serve as an emitter, collector, and base of a BJT, respectively.
As an electronic system, one embodiment can, for example, include at least one integrated circuit; the integrated circuit including at least one bipolar junction transistor (BJT) formed from a mesh structure of cells on a semiconductor body. The mesh structure can include at least: at least one first type of polygon cells having a first type of implant surrounded by at least one second type of cells having a first type of implant on at least one side, and surrounded by at least one third type of cells having a second type of implant near at least one vortex of the cells; a space provided between the first and the second types of implant regions of the cells; and a silicide block layer covering the space and overlapping into both the implant regions. The space between the first and second type cells can be doped with a second type of implant. The first, second, and third types of cells can be coupled to serve as an emitter, collector, and base of a BJT, respectively.
As a method for providing a bipolar junction transistor (BJT) on a semiconductor body, one embodiment of the method can, for example, include: providing a mesh structure containing a plurality of cells that includes at least (i) a first type of cells implanted with a first type of implant surrounded by at least one second type of cells with the first type of implant on at least one side, and surrounded by at least one third type of cells with a second type of implant near at least one vortex of the cell; providing a space separating two implant regions between cells; covering the space and overlapping into at least a portion of both the implant regions with a silicide block layer; and doping the spaces between the first and second types of cells with a second type of implant. The first, second, and third type of cells can be coupled to serve as emitter, collector, and base of the bipolar junction transistor, respectively.
As an ESD device, one embodiment can, for example, include at least one mesh having a plurality of cells with at least one diode on at least one side of at least one cell. The diode can be on a polysilicon or active-region body on an insulated substrate. The diode can also be a junction diode on a silicon substrate. The cells with P+ implant can be surrounded by cells with N+ implant on at least one side, and the cells with N+ implant can be surrounded by cells with P+ implant on at least one side. The P+ and N+ implant regions in the adjacent cells can be separated with a space (or an isolation), such as LOCOS (LOCal oxidation), STI (Shallow Trench Isolation), dummy gate, or SBL (Silicide Block Layer), A silicide block layer can cover the space and at least partially overlap into both implant regions to construct P and N terminals of a diode. At least one of the cells in the mesh can include at least one diode with a P terminal coupled to an I/O pad and an N terminal coupled to VDD. At least one of the cells in another mesh can include at least one diode with a P terminal coupled to VSS and an N terminal coupled to the I/O pad. In addition, the P or N terminal of the diodes coupled to VDD, VSS, or I/O pad can be through contacts or vias to metals and/or through active areas to a thermally conductive substrate.
As an electronic system, one embodiment can, for example, include at least one Print Circuit Board (PCB), and at least one integrated circuit operatively connected to the PCB. The integrated circuit can include at least a plurality of I/O structures for input or output purposes. At least one of the I/O structures can include at least one I/O pad and at least one mesh structure of cells with at least one diode on at least one side of at least one cell. The diode can be on a polysilicon or active-region body on an insulated substrate. Alternatively, the diode can also be a junction diode on a silicon substrate. The cells with P+ implant can be surrounded by cells with N+ implant on at least one side, and the cells with N+ implant can be surrounded by cells with P+ implant on at least one side. The P+ and N+ implant regions in the adjacent cells can be separated with a space (or an isolation), such as LOCOS, STI, dummy gate, or SBL. A silicide block layer can cover the space and at least partially overlap into both implant regions to construct P and N terminals of a diode. At least one cell has at least one diode with a P terminal coupled to an I/O pad and an N terminal coupled to VDD. Also, at least one cell has at least one diode with the P terminal coupled to VSS and the N terminal coupled to the I/O pad. Also, the P or N terminal of the diodes can be coupled to VDD, VSS, or I/O pads through contacts, vias, or metals, and/or through active areas to a thermally conductive substrate. The contour of the cells in the mesh structures can be circle, rectangle, triangle, hexagon, polygon, or other shapes.
As a method for providing an Electro-Static Discharge (ESD) protection, one embodiment includes at least: providing at least one mesh structure containing plurality of cells on a semiconductor body. The mesh structure can includes at least (i) a first type of implant in a cell surrounded by at least one cell with a second type of implant in at least one side; (ii) a second type of implant in a cell surrounded by at least one cell with a first type of implant in at least one side, (iii) an isolation between the first and the second type of implant regions to construct a P/N junction on the semiconductor body; and (iv) the cells with the first and second types of implants coupled as a first and a second terminals of at least one diode, respectively. The method can also include coupling the first terminal of the at least one diode to an I/O pad, and coupling the second terminal of the at least one diode coupled to a supply voltage. The diode can protect devices and/or circuits coupled to the I/O pad from high voltage surges.
Other aspects and advantages of the invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.



BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be readily understood by the following detailed descriptions in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
FIG. 1 shows a prior art of ESD protection using diodes.
FIG. 2 shows a conventional ESD protection using MOS connected as diodes.
FIG. 3(a) shows a cross section of a polysilicon diode.
FIG. 3(b) shows current verses voltage characteristics of a polysilicon diode, such as shown in FIG. 3(a).
FIG. 4 shows a block diagram of an ESD protection structure using diodes in a mesh structure and an I/O pad according to one embodiment.
FIG. 5(a) shows a cross section of a polysilicon diode, corresponding to the diodes in FIG. 4, according to one embodiment.
FIG. 5(b) shows a cross section of an active-region diode on an insulated substrate corresponding to the diodes in FIG. 4, according to another embodiment.
FIG. 5(c) shows a cross section of an active-region diode consisting of an N+ active region on a P substrate, corresponding to the diodes in FIG. 4, according to yet another embodiment.
FIG. 5(d) shows a cross section of an active-region diode consisting of P+ active region on an N well, corresponding to the diodes in FIG. 4, according to yet another embodiment.
FIG. 5(e) shows a cross section of an active-region diode consisting of an N+ active region on a P substrate with dummy gate isolation, corresponding to the diodes in FIG. 4, according to yet another embodiment.
FIG. 5(f) shows a cross section of an active-region diode consisting of P+ active region on an N well with dummy gate isolation, corresponding to the diodes in FIG. 4, according to yet another embodiment.
FIG. 6(a) shows a top view of diode cells in a 3×3 rectangular mesh structure according to one embodiment.
FIG. 6(b) shows a top view of diode cells in a 5×5 rectangular mesh structure according to another embodiment.
FIG. 7(a) shows a top view of diodes in hexagonal cells according to one embodiment.
FIG. 7(b) shows a top view of a more complex diode structure in hexagonal cells according to one embodiment.
FIG. 8(a) shows a top view of diodes in a mesh structure of triangular cells according to one embodiment.
FIG. 8(b) shows a top view of a more complex diode structure in a mesh of triangular cells according to one embodiment.
FIG. 9 shows a top view of an ESD protection structure that has an I/O pad and two mesh structures of diodes.
FIG. 10(a) shows a top view of emitter, collector, and base of an npn bipolar device in 3×3 rectangular cells constructed on a semiconductor body according to one embodiment.
FIG. 10(b) shows a top view of emitter, collector, and base of an npn bipolar device in 7×7 rectangular cells constructed on a semiconductor body according to one embodiment.
FIG. 11(a) shows a top view of emitter, collector, and base of an npn bipolar device in hexagon, parallelogram, and triangle cells, respectively, constructed on a semiconductor body according to one embodiment.
FIG. 11(b) shows a top view of a complex structure of emitter, collector, and base of an npn bipolar device in hexagon, parallelogram, and triangle cells, respectively, constructed on a semiconductor body according to one embodiment.
FIG. 12(a) shows a top view of emitter, collector, and base of an npn bipolar device in triangle, trapezoid, and triangle cells, respectively, constructed on a semiconductor body according to one embodiment.
FIG. 12(b) shows a top view of a complex structure of emitter, collector, and base of an npn bipolar device in triangle, trapezoid, and triangle cells, respectively, constructed on a semiconductor body according to one embodiment.
FIG. 13(a) shows a top view of emitter, collector, and base cells of a bipolar device constructed from a triangle, hexagon, and triangle, respectively, on a semiconductor body according to one embodiment.
FIG. 13(b) shows a top view of a complex cell structure of emitter, collector, and base of a bipolar device constructed from a triangle, hexagon, and triangle, respectively, on a semiconductor body according to one embodiment.



DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
Embodiments disclosed herein use an ESD structure having a mesh structure of cells with at least one diode on at least one side of at least one cell. The contours of the cells in the mesh can be circle, rectangle, square, triangle, hexagon, or other shapes with polysilicon, active-region, or junction diodes built on at least one side. The diodes can comprise P+ and N+ implants on a polysilicon, active region on an insulated substrate or junction diodes on a silicon substrate. The P+ and N+ implants regions can be separated by a gap (or isolation), such as LOCOS (LOCall Oxidation), STI (Shallow Trench Isolation), dummy gate, or silicide block layer (SBL). The gap can be covered by a silicide block layer (SBL) and overlapping into at least a portion of both P+ and N+ implant areas to form P/N junctions on the insulated or silicon substrate. The diodes can also be constructed from junction diodes with at least one N+ active region on a P substrate or at least one P+ active region on an N well. The isolation between the N and P terminals of the diodes can be LOCOS, STI, dummy gate, or SBL in standard CMOS processes. Since the P+ and N+ implants and polysilicon/active region are readily available in standard CMOS logic processes, these devices can be formed in an efficient and cost effective manner. This can be achieved with no additional masks or process steps to save costs. The ESD protection device can also be included within an electronic system.
FIG. 4 shows a block diagram of an ESD protection device 30 using at least one mesh structures having at least one cell with at least one diode on at least one side according to one embodiment. In particular, the ESD protection device 30 includes an I/O pad 31 and diodes 32 built in at least one mesh-structure of cells. The I/O pad 31 can be coupled to an anode of the diodes 32 with the cathode coupled to a high voltage V+, and/or coupled to a cathode of the diodes 32 with the anode coupled to a low voltage V−. The couplings between anode(s) or cathode(s) of the diode(s) to external nodes can be through contacts, vias, or metals. In one implementation, the anode(s) and cathode(s) of the diode(s) can be coupled to a thermally conductive substrate through active areas. By turning on or breaking down the diodes, a high ESD voltage applied on the I/O pad can be clamped to the diodes' turn-on or breakdown voltages. Thus the internal devices of an integrated circuit coupled to an I/O pad can be protected from high ESD voltage damages.
FIG. 5(a) shows a cross section of a polysilicon diode 40, corresponding to one of the diodes 32 in FIG. 4, according to one embodiment. The polysilicon diode structure 40 has a polysilicon body 41 on an insulated substrate 45 that has a P+ implant 42 in one end and an N+ implant 43 in the other end. The N+ 43 and P+ 42 are separated with a space Lc that can be used to adjust the breakdown voltage of the polysilicon diode. A silicide block layer (SBL) 44 covers the P+/N+ space and overlaps into both regions to prevent a short due to silicide grown on the surface of the polysilicon 41. A portion of the N+ 43 and P+ 42 implant areas can be further coupled by contacts, vias, or metals (not shown in FIG. 5(a)) to external nodes as the cathode or anode of the polysilicon diode 40, respectively. The dopant concentration in the space between P+ and N+ can be in the intrinsic level, namely, the dopants are not intentionally introduced but can be slightly P type or N type due to out diffusion or contamination. In another embodiment, the dopants in the space can be implanted slightly N or P type to control the resistance of the polysilicon diode.
FIG. 5(b) shows a cross section of an active-region diode 40′ on an SOI substrate 45′, corresponding to one of the diodes 32 in FIG. 4, according to one embodiment. The active-region diode 40′ has an active-region body 41′ on an SOI substrate 45′ that has a P+ implant 42′ in one end and an N+ implant 43′ in the other end. The N+ 43′ and P+ 42′ are separated with a space Lc that can be used to adjust the breakdown voltage of the active-region diode 40′. A silicide block layer (SBL) 44′ covers the P+/N+ space and overlaps into both regions to prevent a short due to silicide grown on the surface of the active-region 41′. A portion of the N+ 43′ and P+ 42′ implant areas can be further coupled by contacts, vias, or metals (not shown in FIG. 5(b)) to external nodes as the cathode or anode of the active-region diode 40′, respectively. The dopant concentration in the space between P+ and N+ can be in the intrinsic level, namely, the dopants are not intentionally introduced but can be slightly P type or N type due to out diffusion or contamination. In another embodiment, the dopants in the space can be implanted slightly N or P type to control the resistance of the active-region diode.
FIG. 5(c) shows a cross section of an active-region diode 46 on a P type silicon substrate 49, corresponding to one of the diodes 32 in FIG. 4, according to another embodiment. The active region diode 46 has an anode and a cathode that consist of a P+ active region 47 and an N+ active region 48 on a P type substrate 49. The anode and cathode can be further coupled through contact(s), via(s), or metal(s) (not shown in FIG. 5(c)) as the P and N terminals, respectively, of a diode. The isolation between the P+ 47 and N+ 48 can be LOCS or STI in other embodiments.
FIG. 5(d) shows a cross section of an active-region diode 46′ with a P+ active region 47′ and an N+ active region 48′ on an N well 49′, corresponding to one of the diodes 32 in FIG. 4, according to another embodiment. The active region diode 46′ has an anode and a cathode that consist of a P+ active region 47′ and an N+ active region 48′ on an N well 49′. The anode and cathode can be further coupled through contact(s), via(s), or metal(s) (not shown in FIG. 5(d)) as the P and N terminals, respectively, of a diode. The isolation between the P+ 47′ and N+ 48′ can be LOCS or STI in other embodiments.
FIG. 5(e) shows a cross section of an active-region diode 36 on a P type silicon substrate 39, corresponding to one of the diodes 32 in FIG. 4, according to another embodiment. The active region diode 36 has an anode and a cathode that consist of a P+ active region 37 and an N+ active region 38 on a P type substrate 39. The anode and cathode can be further coupled through contact(s), via(s), or metal(s) (not shown in FIG. 5(e)) as the P and N terminals, respectively, of a diode. The isolation between the anode and cathode can be a dummy gate 35 with part N+ and part P+ implants to create N+ and P+ active regions 38 and 37, respectively. The dummy gate 35 can be coupled to a fixed bias voltage during normal operations. In other embodiment, the dummy gate 35 can be replaced by a silicide block layer for isolation.
FIG. 5(f) shows a cross section of an active-region diode 36′ with a P+ active region 37′ and an N+ active region 38′ on an N well 39′, corresponding to one of the diodes 32 in FIG. 4, according to another embodiment. The active region diode 36′ has an anode and a cathode that consist of a P+ active region 37′ and an N+ active region 38′ on an N well 39′. The anode and cathode can be further coupled through contact(s), via(s), or metal(s) (not shown in FIG. 5(f)) as the P and N terminals, respectively, of a diode. The isolation between the anode and cathode can be a dummy gate 35′ with part N+ and part P+ implants to create N+ and P+ active regions 38′ and 37′, respectively. The dummy gate 35′ can be coupled to a fixed bias voltage during normal operations. In other embodiment, the dummy gate 35 can be replaced by a silicide block layer for isolation.
FIG. 6(a) shows a mesh structure 50 of cells containing diodes on a semiconductor body 51 according to one embodiment. The semiconductor body 51 has 3×3 rectangular cells with intersperse of cells covered by P+ implant 52 and N+ implant 53. Each P+ cell 52 is surrounded by N+ cells 53 in at least one side, and each N+ cell 53 is surrounded by P+ cells 52 in at least one side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ 52 and N+ 53 cells. The N+ implant 53 and P+ implant 52 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap into some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 52 and N+ 53 cells. An active area 54 can be built in at least one of the cells to couple the semiconductor body 51 to a thermally conductive substrate.
FIG. 6(b) shows a mesh structure 60 of cells containing diodes on a semiconductor body 61 according to one embodiment. The semiconductor body 61 has 4×7 rectangular cells with intersperse of cells covered by P+ implant 62 and N+ implant 63. Each P+ cell 62 is surrounded by N+ cells 63 in at least one side, and each N+ cell 63 is surrounded by P+ cells 62 in at least one side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 63 and P+ implant 62 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap into some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 62 and N+ 63 cells. An active area 64 can be built in at least one of the cells to couple the semiconductor body 61 to a thermally conductive substrate.
FIG. 7(a) shows a mesh structure 70 of cells containing diodes on a semiconductor body 71 according to one embodiment. The semiconductor body 71 has a hexagon cell covered by P+ implant 72 in the center and six (6) hexagon cells covered by N+ implant 73 in each side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 73 and P+ implant 72 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap into some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 72 and N+ 73 cells. An active area 74 can be built in at least one of the cells to couple the semiconductor body 71 to a thermally conductive substrate. In another embodiment, the N+ implants 73 of the adjacent N+ hexagon cells can be merged.
FIG. 7(b) shows a mesh structure 80 of cells containing diodes on a semiconductor body 81 according to one embodiment. The semiconductor body 81 has hexagon cells covered by P+ implant 82 in the center and hexagon cells covered by N+ implant 83 in at least one side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 83 and P+ implant 82 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 82 and N+ 83 cells. An active area 84 can be built in at least one of the cells to couple the semiconductor body 81 to a thermally conductive substrate. In another embodiment, the N+ implants 83 of the adjacent N+ hexagon cells can be merged.
FIG. 8(a) shows a mesh structure 90 of cells containing diodes on a semiconductor body 91 according to one embodiment. The semiconductor body 91 has a triangular cell covered by P+ implant 92 in the center and one triangular cell covered by N+ implant 93 in each side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 93 and P+ implant 92 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 92 and N+ 93 cells. An active area 94 can be built in at least one of the cells to couple the semiconductor body 91 to a thermally conductive substrate.
FIG. 8(b) shows a mesh structure 100 of cells containing diodes on a semiconductor body 101 according to one embodiment. The semiconductor body 101 has triangular cells covered by P+ implant 102 in the center and has a triangular cell covered by N+ implant 103 in at least one side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 103 and P+ implant 102 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 102 and N+ 103 cells. An active area 104 can be built in at least one of the cells to couple the semiconductor body 101 to a thermally conductive substrate. In another embodiment, the N+ implants of the adjacent N+ triangular cells can be merged.
FIG. 9 shows an ESD protection structure 119 having an I/O pad 116 and two mesh structures 117 and 127 of cells containing diodes on semiconductor bodies 111 and 121, respectively, according to one embodiment. The semiconductor body 111 has rectangular cells covered by P+ implant 112 in the center with rectangular cells covered by N+ implant 113 in at least one side. The cells with N+ implant 113 are surrounded by cells implanted with P+ 112 in at least one side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 113 and P+ implant 112 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap some or all of both implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 112 and N+ 113 cells. An active area 114 can be built in at least one of the cells to couple the semiconductor body 111 to a thermally conductive substrate. In another embodiment, the N+ implants of the adjacent N+ triangular cells can be merged.
The semiconductor body 121 in FIG. 9 has rectangular cells covered by P+ implant 123 in the center and surrounded by rectangular cells covered by N+ implant 122 in at least one side. The cells covered by N+ implant 122 are surrounded by the cells covered by P+ implant 123 in at least one side. A diode, like in FIG. 5(a)-5(f), is built in the interface between the P+ and N+ cells. The N+ implant 122 and P+ implant 123 are separated by a space. A silicide block layer (not shown) can cover the P+/N+ space and overlap into some or all of implant regions. The doping concentration in the P+/N+ space can be intrinsic or slightly doped with N or P type. Alternatively, LOCOS, STI, dummy gate, or SBL can be used to isolate the P+ 123 and N+ 122 cells. An active area 124 can be built in at least one of the cells to couple the semiconductor body 121 to a thermally conductive substrate. In another embodiment, the N+ implants of the adjacent N+ cells can be merged.
The two mesh structures 117 and 127 can construct an ESD protection for devices and circuits coupled to the I/O pad 116. In the mesh structure 117, the cells with P+ implant 112 can be coupled to the I/O pad 116 and the cells with N+ implant 113 can be coupled to VDD. Similarly, in the mesh structure 127, the cells with P+ implant 122 can be coupled to VSS and the cells with N+ implant 123 can be coupled to the I/O pad 116. When a high voltage is applied to the I/O pad 116, the diodes built in mesh structures 117 and 127 can be turned on or broken down to clamp the voltage to a low level and protect the internal circuits from high voltage damages. For better ESD protection, the outer cells in mesh structures 117 and 127 are better coupled to VDD or VSS on the semiconductor bodies 111 and 121, respectively.
The above discussions are for illustration purposes. There are many variations such as shapes of the cells can be circle, square, rectangle, triangle, hexagon, trapezoid, polygon, or any other shapes as long as the overall geometry construction can be very compact and expandable. The N+ and P+ implants can be interchanged. The dimension and the numbers of the cells may vary. The spacing between N+ and P+ may vary to adjust the breakdown voltage of the diodes. The overlaps of the silicide block layer (not shown in FIG. 6(a)-FIG. 9) into the N+ and P+ may vary to adjust the on-resistance of the diode. The doping concentration of the P+/N+ interface can be intrinsic or slightly N or P doped. The isolation between the P and N terminals of the junction diodes on silicon substrate can be LOCOS, STI, dummy gate, or silicide block layer (SBL) in standard CMOS technologies. Those skilled in the art understand that there are many equivalent constructions and embodiments of the structures that still fall within the scope of this invention.
Semiconductor on insulated substrate can be created with regions of N or P type of semiconductors that can be used to construct bipolar devices. Particularly, polysilicon or active-region body on SOI substrate can be created with regions of N or P type of semiconductor by implants to build bipolar devices among them. FIG. 10(a) shows a top view of a bipolar device 190 that has an emitter in a rectangular cell constructed on a polysilicon or active-region body 191. The polysilicon or active-region body 191 has cells covered by N+ 192, 193 and P+ implants 194 to construct rectangular cells in a 3×3 mesh. The emitter is a rectangular cell covered by an N+ implant 192 that have one rectangular cell in at least one side covered by an N+ implant 193 to serve as the collector of the bipolar, and have one rectangular cell near at least one vortex covered by a P+ implant 194 to serve as the extrinsic base of the bipolar. There are spaces between the N+ implants 192 and 193 of the emitter and collector interfaces to serve as intrinsic base areas. There are also spaces between the N+ implant 193 and the P+ implant 194 of collector and base interfaces to create P/N junctions. A silicide block layer (not shown) covers the space of emitter/collector and base/collector junctions and overlaps into at least one portion of both implant regions. The spaces between emitters and collectors can be lightly P doped and the spaces between bases and collectors can be intrinsic, or slightly P or N doped to optimize the performance of an NPN bipolar device.
FIG. 10(b) shows a top view of a bipolar device 130 that has a mesh structure of 3×3 emitters in rectangular cells constructed on a polysilicon or active-region body 131. The polysilicon or active-region body 131 has cells covered by N+ 132, 133, and P+ implants 134 to construct 3×3 rectangular emitter cells out of the total of 7×7 rectangular cells. Each emitter is a rectangular cell covered by an N+ implant 132 that has each side surrounded by at least one cell with an N+ implant 133 to serve as the collector of the bipolar, and has each vortex surrounded by at least one cell with a P+ implant 134 to serve as the extrinsic base of the bipolar. There are spaces between the N+ implants 132 and 133 of the emitter and collector interfaces to serve as intrinsic base areas. There are also spaces between the N+ implant 133 and the P+ implant 134 of collector and base interfaces to create P/N junctions. A silicide block layer (not shown) covers the space of emitter/collector and base/collector junctions and overlaps into at least one portion of both implant regions. The spaces between emitter and collectors can be lightly P doped and the spaces between bases and collectors can be intrinsic, or slightly P or N doped to optimize the performance of an NPN bipolar device. Other more complex structures can be constructed in a similar manner.
FIG. 11(a) shows a top view of a bipolar device 140 that has one emitter in a hexagonal cell constructed on a polysilicon or active-region body 141. The polysilicon or active-region body 141 has cells with N+ 142, 143 and P+ implants 144 to cover the one hexagonal emitter in the center and surrounding triangular or parallelogram cells as bases or collectors. The center emitter is a hexagonal cell covered by an N+ implant 142 that has each side surrounded by at least one parallelogram cell covered by an N+ implant 143 to serve as the collector of a bipolar, and has each vortex surrounded by at least one cell covered by a P+ implant 144 to serve as the extrinsic base of the bipolar. There are spaces between N+ implant regions 142 and 143 of the emitter and collector interfaces to serve as the intrinsic base. There are also spaces between P+ implant 144 and N+ implant 143 of the base and collector interfaces to create P/N junctions. A silicide block layer (not shown) covers the space between emitter/collector and base/collect and overlaps into at least one portion of both implant regions. The spaces between emitter and collector can be lightly P doped. The spaces between the extrinsic base and collector can be intrinsic or slightly N or P doped to optimize the performance of an NPN bipolar device.
FIG. 11(b) shows a top view of a bipolar device 150 that has three (3) emitters in hexagonal cells constructed on a polysilicon or active-region body 151. The polysilicon or active-region body 151 has cells with N+ 152, 153, and P+ implants 154 to cover three (3) hexagonal emitters in the center and surrounding triangular or parallelogram cells as bases or collectors, respectively. The center emitter is a hexagonal cell covered by an N+ implant 152 that has at least one side surrounded by at least one parallelogram cell covered by an N+ implant 153 to serve as the collector of a bipolar, and has at least one vortex surrounded by at least one triangular cell covered by a P+ implant 154 to serve as extrinsic base of the bipolar. There are spaces between N+ implant regions 152 and 153 of the emitter and collector interfaces to serve as the intrinsic base. There are also spaces between P+ implant 154 and N+ implant 153 of base and collector interfaces to create P/N junctions. A silicide block layer (not shown) covers the space between emitter/collector and base/collect and overlaps into at least one portion of both implant regions. The spaces between emitter and collector can be lightly P doped. The spaces between the extrinsic base and collector can be intrinsic or slightly N or P doped to optimize the performance of an NPN bipolar device. Other more complex structures can be constructed in a similar manner.
FIG. 12(a) shows a top view of a bipolar device 160 that has one emitter in a triangular cell constructed on a polysilicon or active-region body 161. The polysilicon or active-region body 161 has N+ 162, 163 and P+ implants 164 to cover one triangular emitter in the center and surrounding triangular or trapezoidal cells as bases or collectors. The center emitter is a triangular cell covered by an N+ implant 162 that has at least one side surrounded by at least one trapezoidal cell covered by an N+ implant 163 to serve as the collector of a bipolar, and has at least one vortex surrounded by at least one triangular cell covered by a P+ implant 164 to serve as the extrinsic base of the bipolar. There are spaces between N+ implant regions 162 and 163 of the emitter and collector interfaces to serve as the intrinsic base. There are also spaces between P+ implant 164 and N+ implant 163 of base and collector interfaces to create P/N junctions. A silicide block layer (not shown) covers the space between emitter/collector and base/collect and overlaps into at least one portion of both implant regions. The spaces between emitter and collector can be lightly P doped. The spaces between the extrinsic base and collector can be intrinsic or slightly N or P doped to optimize the performance of an NPN bipolar device.
FIG. 12(b) shows a top view of a bipolar device 170 that has emitters in triangular cells constructed on a polysilicon or active-region body 171. The polysilicon or active-region body 171 has cells with N+ 172, 173 and P+ implants 174 to cover one triangular emitter in the center and surrounding triangular or trapezoidal cells as bases or collectors. The center emitter is a triangular cell covered by an N+ implant 172 that has at least one side surrounded by at least one trapezoidal cell covered by an N+ implant 173 to serve as the collector of a bipolar, and has at least one vortex surrounded by at least one cell triangular cell covered by a P+ implant 174 to serve as the extrinsic base of the bipolar. There are spaces between N+ implant regions 172 and 173 of the emitter and collector interfaces to serve as the intrinsic bases. There are also spaces between P+ implant 174 and N+ implant 173 of base and collector interfaces to create P/N junctions. A silicide block layer (not shown) covers the space between emitter/collector and base/collect and overlaps into at least one portion of both implant regions. The spaces between emitter and collector can be lightly P doped. The spaces between the extrinsic base and collector can be intrinsic or slightly N or P doped to optimize the performance of an NPN bipolar device. More complex structures can be constructed in a similar manner.
FIG. 13(a) shows a top view of a bipolar device 240 that has one emitter in a triangular cell constructed on a polysilicon or active-region body 241. The polysilicon or active-region body 241 has cells with N+ 242, 243 and P+ implants 244 to cover the one triangular emitter in the center, three (3) surrounding triangular and hexagonal cells as bases or collectors, respectively. The center emitter is a hexagonal cell covered by an N+ implant 242 that has at least one side surrounded by at least one hexagonal cell covered by an N+ implant 243 to serve as the collector of a bipolar, and has at least one vortex surrounded by at least one triangular cell covered by a P+ implant 244 to serve as the extrinsic Base of the bipolar. There are spaces between N+ implant regions 242 and 243 of the emitter and collector interfaces to serve as the intrinsic base. There are also spaces between P+ implant 244 and N+ implant 243 of the base and collector interfaces to create P/N junctions. A silicide block layer (not shown) covers the space between emitter/collector and base/collect and overlaps into at least one portion of both implant regions. The spaces between emitter and collector can be lightly P doped. The spaces between the extrinsic base and collector can be intrinsic or slightly N or P doped to optimize the performance of an NPN bipolar device.
FIG. 13(b) shows a top view of a bipolar device 250 that has three (3) emitters in hexagonal cells constructed on a polysilicon or active-region body 251. The polysilicon or active-region body 251 has cells with N+ 252, 253, and P+ implants 254 to cover the hexagonal emitters in the center, surrounded by triangular or hexagonal cells as bases or collectors, respectively. The center emitter is a hexagonal cell covered by an N+ implant 252 that has at least one side surrounded by at least one hexagonal cell covered by an N+ implant 253 to serve as the collector of a bipolar, and has at least one vortex surrounded by at least one triangular cell covered by a P+ implant 254 to serve as extrinsic base of the bipolar. There are spaces between N+ implant regions 252 and 253 of the emitter and collector interfaces to serve as the intrinsic base. There are also spaces between P+ implant 254 and N+ implant 253 of base and collector interfaces to create P/N junctions. A silicide block layer (not shown) covers the space between emitter/collector and base/collect and overlaps into at least one portion of both implant regions. The spaces between emitters and collectors can be lightly P doped. The spaces between the extrinsic bases and collectors can be intrinsic or slightly N or P doped to optimize the performance of an NPN bipolar device. Other more complex structures can be constructed in a similar manner.
The above discussions of various bipolar devices built on polysilicon or active-region body and mesh ESD structures built on polysilicon, active region, or junction diodes are for illustration purposes. The polysilicon or active-region body structure can be on a conductive substrate through a dielectric, such as SiO2 on a silicon substrate, or SOI (Silicon on Insulator) or can be on a non-conductive substrate, such as mylar, plastic, glass, or paper, etc. The substrate can be a film or a bulk. The N+ or P+ implant can be interchangeable. The widths of the gaps between P+/N+ or N+/N+ can be adjusted to change polysilicon or active region's P/N junction breakdown voltage. The SBL can be used to prevent shorts between P+ and N+ region and can overlap into any N+ or P+ areas to further adjust the turn-on resistance. The active areas (AAs) can be introduced in any places to couple to a thermally conductive substrate.
The basic cells in the mesh structures of the ESD can be circle, square, rectangle, triangle, hexagon, polygon, or any shapes as long as they are compact and expandable. The spacing between P+ and N+ is preferable close to the minimum channel length of a CMOS technology. The ratio of the length of the basic cells to the P+/N+ spacing is preferable between 2 to 7 for better optimization. The numbers of the supply voltages can be more than 2, i.e. VDD and VSS. The diodes can be stacked in serial from an I/O pad to VDD/VSS to further reduce the input capacitance of an I/O pad.
The emitter cells in a mesh structure to construct bipolar junction transistor on a semiconductor body can be square, rectangle, triangle, hexagon, or other polygons. The cells in at least one side or vortex of the emitter cells can be any polygons as long as the overall geometry construction can be very compact and expandable. The intrinsic base width is preferable to be close to the minimum channel length of a CMOS technology. The length in at least one side of the emitter polygon to the intrinsic base width ratio is preferable to be between 2 to 7 to optimize the bipolar performance. The same construction for NPN polysilicon or active-region body bipolar devices can be applied to PNP polysilicon or active-region body bipolar devices as well. Those skilled in the art understand that there are many varieties and equivalent embodiments that are within the scope of this invention.
The invention can be implemented in a part or all of an integrated circuit in a Printed Circuit Board (PCB), or in a system. The ESD structures can comprise one or plural of mesh structures of polysilicon, active-region, or junction diodes. Each mesh structure of polysilicon, active-region, or junction diodes can comprise one terminal coupled to an I/O pad and the other terminal coupled to a supply voltage.
The above description and drawings are only to be considered illustrative of exemplary embodiments, which achieve the features and advantages of the present invention. Modifications and substitutions of specific process conditions and structures can be made without departing from the spirit and scope of the present invention.
The many features and advantages of the present invention are apparent from the written description and, thus, it is intended by the appended claims to cover all such features and advantages of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation as illustrated and described. Hence, all suitable modifications and equivalents may be resorted to as falling within the scope of the invention.

## Claims

1. A mesh structure having a plurality of cells on a semiconductor body to form at least one bipolar junction transistor (BJT), the mesh structure comprising:
at least one first type of cells having a first type of implant surrounded by at least one second type of cells having a first type of implant on at least one side, and surrounded also by at least one third type of cells having a second type of implant near at least one vertex of the cells;
a space provided between implant regions of the cells; and
a silicide block layer covering the space and overlapping into both the implant regions,
wherein the space between the first and second type cells is doped with the second type of implant, and
wherein the first, second, and third types of cells are coupled to serve as an emitter, collector, and base of a BJT, respectively.

2. A mesh structure as recited in claim 1, wherein the semiconductor body comprises polysilicon or active region on an insulated substrate.

3. A mesh structure as recited in claim 1, wherein a width of the space between the emitter and collector cells are substantially close to a minimum channel length of a CMOS technology.

4. A mesh structure as recited in claim 1, wherein the length of the emitter cell relative to a width of the space between emitter/collector cells ratio is between 2 to 7.

5. A mesh structure as recited in claim 1, wherein the emitter, collector, or base cells are rectangle or square.

6. A mesh structure as recited in claim 1, wherein at least one of the emitter, collector, or base cells is a hexagon, parallelogram, trapezoid, or triangle.

7. A mesh structure as recited in claim 1, wherein at least one of the cells is coupled to an active area that is further coupled to a thermally conductive substrate.

8. An electronic system, comprising:
at least one integrated circuit; the integrated circuit including at least one bipolar junction transistor (BJT) formed from a mesh structure of cells on a semiconductor body, the mesh structure including at least:
at least one first type of polygon cells having a first type of implant surrounded by at least one second type of cells having a first type of implant on at least one side, and surrounded also by at least one third type of cells having a second type of implant near at least one meeting point of the cells;
a space provided between the first and the second types of implant regions of the cells; and
a silicide block layer covering the space and overlapping into both the implant regions,
wherein the space between the first and second type cells is doped with the second type of implant, and
wherein the first, second, and third types of cells are coupled to serve as an emitter, collector, and base of a BJT, respectively.

9. An electronic system as recited in claim 8, wherein the semiconductor body comprises polysilicon or active region on an insulated substrate.

10. An electronic system as recited in claim 8, wherein a width of the space between the emitter/collector cells or base/collector cells are substantially close to a minimum channel length of a CMOS technology.

11. An electronic system as recited in claim 8, wherein the length of the emitter polygon to the space between emitter/collector cells ratio is between 2 to 7.

12. An electronic system as recited in claim 8, wherein at least one of the emitter, collector, and base cells is a rectangle or square.

13. An electronic system as recited in claim 8, wherein at least one of the cells is coupled to an active area that is further coupled to a thermally conductive substrate.

14. A mesh structure having a plurality of cells on a semiconductor body to form at least one bipolar junction transistor (BJT), the mesh structure comprising:
at least one first type of cells having a first type of implant surrounded by a plurality of second type of cells having a first type of implant on at least one side, and surrounded also by a plurality of third type of cells having a second type of implant;
a space provided between implant regions of the cells; and
a silicide block layer covering the space and overlapping into both the implant regions,
wherein the space between the first and second type cells is doped with the second type of implant, and
wherein the first, second, and third types of cells are coupled to serve as an emitter, collector, and base of a BJT, respectively.

15. A mesh structure as recited in claim 14, wherein the semiconductor body comprises polysilicon or active region on an insulated substrate.

16. A mesh structure as recited in claim 15, wherein a width of the space between the emitter and collector cells are substantially close to a minimum channel length of a CMOS technology.

17. A mesh structure as recited in claim 15, wherein the length of the emitter cell relative to a width of the space between emitter/collector cells ratio is between 2 to 7.

18. A mesh structure as recited in claim 15, wherein the emitter, collector, or base cells are configured rectangle or square.

19. A mesh structure as recited in claim 15, wherein at least one of the emitter, collector, or base cells is configured as a hexagon, parallelogram, trapezoid, or triangle.

20. A mesh structure as recited in claim 14, wherein at least one of the cells is coupled to an active area that is further coupled to a thermally conductive substrate.