## Form A

**COMPANY/FACILITY INFORMATION EXAMPLE**  Legal Parent Company / Legal Corporate Name Knauf Insulation GmbH **Facility**Name Knauf Insulation GmbH **Facility**Address Street 3502 43rd St, S. W

. City Lanett State AL Zip Code 36863

**Technical Contact** Name Stephen Aldridge Technical Contact Title Corp. Manager EH&S Telephone 866-445-2363, ext. 8408

Email 

# Steve.Aldridge@knaufinsulation.co

m
**General Facility Information**

Is the facility currently a major source of HAP? No - all operations at this facility were shut down on 06/14/2011. Prior to the shut down it was not a major source of HAPs If No, did the facility take a limit of its potential HAP emissions to avoid classification as a major
source: No If Yes, does the facility anticipate becoming an area source in the future due to any changes in process operations (i.e., eliminating the use of HAP binders): NA Estimated date facility will no longer be a major source (mo/yr). NA If applicable, explain the reason that the facility will no longer be a major source in the future. NA

**Binder Use Data**

Does the facility currently use phenolformaldehyde binders? All operations at this facility were shut down on 06/14/2011.If yes, how many lines currently use phenolformaldehyde binders? Does the facility plan on phasing out the use of phenol-formaldehyde binders completely? If yes, what is the anticipated date of the complete phase out? Wi ll this phase out change the facility status from a Major source to an Area source?



# Wool Fiberglass 2011 ICR**Form B**

**FURNACE INFORMATION**

2 

# CBI = Confidential Business Information

**Fill out the following information for EACH** **furnace at your facility (list each furnace individually):**

Furnace Unit ID Furnace Type Does this furnace share a stack or control device with other units? If Yes, List the Unit

IDs that share a stack with this furnace Original Date of

Construction (mo/yr) Most Recent

Rebuild (mo/yr) Estimated

future rebuild (mo/yr) Max Operating

Furnace Temperature (F) Average

Temperature of Molten Glass Exiting Furnace (F) Average Mass of

Molten Glass Exiting the Furnace (tons/hr) Average Volume

of Molten Glass Exiting the Furnace (ft3/hr) Average Pull

Rate (tons/hr) Total Interior

Surface Area of Furnace below Glass Melt Line (ft2)* Total Interior

Surface Area of Furnace above Glass Melt Line (ft2)* Glass Contact

Floor Breast W all -

below Glass Melt Line Breast W all - at

and above Glass Melt Line Side W all -

below Glass Melt Line (all 4 side) Side W all - at

and above Glass Melt Line Back W all -

below Glass Melt Line Back W all -at

and above Glass Melt Line 621 Oxy Fuel No NA CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI 622 Oxy Fuel No NA CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI

Furnace Unit ID Type of Control Device Pollutants Controlled Date of Original Installation Date of Next Major

Maintenance Event (mo/yr) Type of Control

Device Pollutants

Controlled Date of Original

Installation Date of Next

Major Maintenance Event (mo/yr) Type of Control

Device Pollutants

Controlled Date of Original

Installation Date of Next

Major Maintenance Event (mo/yr) 621 Dry ESP PM CBI CBI NA NA NA NA NA NA NA NA 622 Dry ESP PM CBI CBI NA NA NA NA NA NA NA NA

0 0 0 0 0 0 0 0

* If there are special design characteristics to be considered, please submit drawings or schematics to indicate how surface area calculations were made. Control Device 1 Control Device 2 Control Device 3 **For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.**

**Percentage of Chromite/Chromium Oxide** List the TOTAL number of glass-meltingfurnaces at your facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting furnaces.



### Wool Fiberglass 2011 ICR**Form B**

**FURNACE INFORMATION**

**Fill out the following information for**

Furnace Unit ID 621 622

Furnace Unit ID 621 622 0

0 0 0 0 0 0 0 **For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.** List the TOTAL number of facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting furnaces.

Front W all Above Glass Line Crown Port Neck Throat CBI CBI CBI CBI CBI CBI CBI CBI



### Wool Fiberglass 2011 ICR**Form B**

**FURNACE INFORMATION**

**Fill out the following information for**

Furnace Unit ID 621 622

Furnace Unit ID 621 622 0

0 0 0 0 0 0 0 **For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.** List the TOTAL number of facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting furnaces.



### Wool Fiberglass 2011 ICR

### EMISSION TEST DATA RESULTS

Furnace Unit ID Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled/hour)
#REF! 621 1.13E-02 1.41E-02 5.83E-03 CBI 5.72E-05 9.26E-05 4.64E-05 CBI

622 622 Fruance and MFG Line were shut down in 2009 0 0 0 0 0 0 0 0

Furnace Unit ID Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour)
#REF! 621 No 0061 results for Total Chrome 2.88E-05 8.72E-06 1.14E-05 CBI

622 622 Fruance and MFG Line were shut down in 2009 0 0 0 0 0 0 0 0 Method 29 Total Chromium Results **(lb/ton)**

Method 0061 Hexavalent Results **(lb/ton)** Method 29 Filterable PM Results **(lb/ton)**

Method 0061 Total Chrome Results**(lb/ton)** Method 29 Filterable Chromium Results **(lb/ton)** Method 29 Vaporous Chromium Results **(lb/ton)**



## Wool Fiberglass 2011 ICR