Sample ID: 4-30-13 0061 Line1 Run1 Lab ID:

Value

0.7407

0.84

28.84

28.76267064

0.007133705

536.4

542.5

30.2

60

1.67

1.005

30.2

240

1.46

164.263

25.1

29.63

0.225

0.00027611654

3.972

40.216 Vd = Desired Velocity in stack for Isokinetic sampling

105.524

Value

164.6028622

42.43814469

10

0.4707

15.1

0.711965

0.007133705

101.9365366

Method 5 Parameter

 Potroom Roof Vent Emission Calculations Line 1

Pm = Pressure at orifice meter (in. Hg)

Vm = Total sample volume from dry gas meter (dcf)

Total sampling time required for test (min)*

Tm = Absolute average dry gas meter temp (R).

Ts = Stack gas absolute average temperature (R)

4/30/2013

Bws = Stack gas moisture content

p = Stack gas velocity pressure (avg. sqrt p - in. water)

Cp = Pitot tube calibration coefficient

Ta = Sampling site ambient temperature, (°F)

H@ = Orifice meter calibration factor, (in. water)

Y = Dry gas meter calibration factor

Pbar = Barometric pressure, (in. Hg)

Havg = average orifice meter differential

Bws = fraction of gas that is moisture

I = % Isokinetic variation

Vm (std) = Volume of sample measured by DGM (dscf) 

Vs = Average stack gas velocity

Total impinger catch (ml)

Vwc (std) = converted water volume 

Total silica gel catch (ml)

Vwsg (std) = converted silica gel water volume 

Air Test Calculations

Ratio of Vs/Vd*100 (Must be less than 120%)

Md = Stack gas dry molecular weight, (lb/lb-mole)

Ms = Stack gas (wet) molecular weight (lb/lb-mole)

Vr = Average Anemometer Velocity during test.

Ps = Absolute stack gas pressure (in Hg)

Nozzle diameter (in)

Area of Nozzle (ft^2)

Vlc Volume collected
Test ID: 4-30-13 0061 Line1 Run1 Lab ID: 0

Value

164.6028622 Vm(std) Volume of Air Sampled by DGM (dscf)

3.972 Vr Velocity of Roof Vent Emissions During Test (ft/s)

101.64 Tr Average Temperature of Roof Vent During Test (°F)

30.2 Pbar Barometric Pressure During Test (in Hg)

8836.65 Area of Potroom Roof Vent (ft2)

122.8908333 Month Average Tons of Aluminum Produced per day (Line 3)

0.007133705 Bws Moisture in Roof Emissions

119045068.2 Qstd Flow of Roof Vent Emissions (dscf/hr)

 Potroom Roof Vent Emission Calculations Line 1

4/30/2013

Combined Method 5 Parameter and Analytical

Ep

 = 2[(Cs2Qsd) / (PK)]

Value Units

2 = conversion factor to account for two potrooms per potline 2

Qsd = volumetric flow rate of roof vent effluent gas (dscf/hr) 119,045,068 dscf/hr

P = potline III aluminum production rate (ton/hr) 5.12 ton/hr

K = conversion factor (453,600 mg/lb) 453,600 mg/lb

Vv = volume of roof vent sample gas (dscf) 164.60 dscf

Line 1 total volumetric flow rate (dscf/min) 3968169 dscf/min

Volumetric Flow Rate of Roof Vent Effluent Gas

Qsd = 3600 (1-Bws) Vv As (528/Ts) (Ps/29.92)

Value Units

where Qsd = volumetric flow rate of roof vent effluent gas (dscf/hr) 119,045,068 dscf/hr

528 = standard temperature (R) 528 R

vv = average velocity of roof vent effluent gas (ft/hr) 14,299 ft/hr

Pv = barometric pressure in the roof vent (in Hg) 30.2 in Hg

A = area of potroom roof vent (ft2) 8,837 ft2

Md = mole fraction of dry gas 0.9929

Tv = roof vent temperature (°F) 101.64 °F

460 = conversion factor (°F toR) 460 R

29.92 = standard pressure (in Hg) 29.92 in Hg

40 CFR Part 63 Subpart LL - NESHAP for Primary Aluminum Reduction Plants

§ 63.847(d)(1) - Roof Vent Emissions from Potlines

Roof Vent Emission Rate of Potline I -April 30, 2013 Method 0061 Run 1