Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

4158 Dave Johnston Plant BW41
EIA Facility Code Facility Name Boiler ID

4158 Dave Johnston Plant BW41

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

4158 Dave Johnston Plant BW41

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 3/16/2010 1293 TONS N/A

Day 2 3/17/2010 1414 TONS N/A

Day 3 3/18/2010 1568 TONS N/A

Day 4 3/19/2010 1339 TONS N/A

Day 5 3/20/2010 1422 TONS N/A

Day 6 3/21/2010 1309 TONS N/A

Day 7 3/22/2010 1398 TONS N/A

Day 8 3/23/2010 1316 TONS N/A

Day 9 3/24/2010 1504 TONS N/A

Day 10 3/25/2010 1253 TONS N/A

Day 11 3/26/2010 1694 TONS N/A

Day 12 3/27/2010 931 TONS N/A

Day 13 3/28/2010 1492 TONS N/A

Day 14 3/29/2010 1456 TONS N/A

Day 15 3/30/2010 1681 TONS N/A

Day 16 3/31/2010 1511 TONS N/A

Day 17 4/1/2010 2051 TONS N/A

Day 18 4/2/2010 1587 TONS N/A

Day 19 4/3/2010 0 TONS N/A

Day 20 4/4/2010 0 TONS N/A

Day 21 4/5/2010 690 TONS N/A

Day 22 4/6/2010 1941 TONS N/A

Day 23 4/7/2010 1772 TONS N/A

Day 24 4/8/2010 1584 TONS N/A

Day 25 4/9/2010 1971 TONS N/A

Day 26 4/10/2010 1532 TONS N/A

Day 27 4/11/2010 1583 TONS N/A

Day 28 4/12/2010 1820 TONS N/A

Day 29 4/13/2010 1870 TONS N/A

Day 30 4/14/2010 1741 TONS N/A

daily average

NOTE WHERE THE DATA CAME FROM

COAL AND OIL DATA FROM FMS

Heat Input, Gas Flow Rate, Flue Gas Temperature, CO2 data from CEMS

Net Generation, Gross Generation, and Steam output from DCS
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)

N/A 5356 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 0 gallons

N/A 4589 gallons

N/A 0 gallons

N/A 0 gallons
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

856.8 588.9

850.4 564.4

841.5 578.7

849.1 580.8

865.2 556.3

826.2 584.6

790.2 579.5

818.3 562.0

828.3 555.9

811.3 562.2

778.9 566.4

854.5 563.5

814.8 618.3

799.5 462.4

935.6 611.5

942.5 661.1

955.8 669.5

882.8 679.5

8.5 0.1

3.3 1.2

698.2 1.2

1010.0 720.8

1029.3 688.0

998.1 682.0

973.0 586.6

1041.2 711.2

1054.5 710.2

1052.9 727.2

1041.1 715.9

1060.2 729.9
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

75.8 80.9

79.7 84.6

77.2 82.3

77.1 82.0

77.6 82.5

80.2 85.2

74.9 80.0

74.6 80.0

77.1 82.4

76.1 81.5

75.2 80.3

76.1 81.4

87.5 93.0

63.9 68.7

83.7 89.3

89.9 95.3

88.1 93.8

93.1 98.7

-2.0 -0.1

-1.9 -0.1

-1.8 -0.1

95.1 101.1

95.2 101.1

92.8 98.8

80.5 85.9

96.0 101.9

96.5 102.0

97.8 103.5

96.3 102.1

97.5 103.8
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

371737.5 N/A

376341.7 N/A

374795.8 N/A

356737.5 N/A

367808.3 N/A

367216.7 N/A

367587.5 N/A

371195.8 N/A

372983.3 N/A

384970.8 N/A

389370.8 N/A

397966.7 N/A

381333.3 N/A

395879.2 N/A

469537.5 N/A

461854.2 N/A

463416.7 N/A

426966.7 N/A

68858.3 N/A

105895.8 N/A

348441.7 N/A

466379.2 N/A

470020.8 N/A

462291.7 N/A

431887.5 N/A

459579.2 N/A

463750.0 N/A

469312.5 N/A

469429.2 N/A

474500.0 N/A
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)

N/A 262.4

N/A 266.0

N/A 256.9

N/A 226.7

N/A 232.3

N/A 258.3

N/A 261.3

N/A 244.3

N/A 242.4

N/A 244.7

N/A 256.1

N/A 256.0

N/A 262.0

N/A 267.3

N/A 286.9

N/A 272.9

N/A 270.4

N/A 264.2

N/A 95.0

N/A 43.1

N/A 187.3

N/A 270.3

N/A 271.9

N/A 278.0

N/A 266.4

N/A 280.0

N/A 284.9

N/A 288.2

N/A 287.3

N/A 286.3
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

N/A 11.5 N/A

N/A 11.4 N/A

N/A 11.3 N/A

N/A 11.4 N/A

N/A 11.3 N/A

N/A 11.3 N/A

N/A 10.9 N/A

N/A 10.9 N/A

N/A 10.9 N/A

N/A 10.4 N/A

N/A 10.4 N/A

N/A 10.7 N/A

N/A 10.8 N/A

N/A 10.7 N/A

N/A 10.6 N/A

N/A 10.6 N/A

N/A 10.7 N/A

N/A 10.2 N/A

N/A 0.2 N/A

N/A 0.1 N/A

N/A 8.6 N/A

N/A 11.2 N/A

N/A 11.2 N/A

N/A 11.2 N/A

N/A 11.5 N/A

N/A 11.7 N/A

N/A 11.9 N/A

N/A 11.8 N/A

N/A 11.7 N/A

N/A 11.7 N/A
EIA Facility Code Facility Name Boiler ID

4158 Dave Johnston Plant BW41

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

4158 Dave Johnston Plant BW41

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)