Attachment 1: Air Emission Permit No. 03700011-012, Issued to FHR, Including Modeling Exhibit

Air permit No. 03700011-012 was issued to Flint Hills Resources, LP for their Pine Bend facility on March 17, 2015 and 

can also be found online: http://www.pca.state.mn.us/index.php/view-document.html?gid=22570.
A Minnesota Pollution Control Agency 

800-657-3864 | 651-282-5332 TTY | www.pca.state.mn.us | Equal Opportunity Employer 

March 18, 2015 

Mr. Mark Manninen 

Senior Env Permitting Engineer 

Flint Hills Resources Pine Bend LLC 

PO Box 64596 

St. Paul, MN 55164-0596 

RE: Air Emission Permit No. 03700011-012 

Dear Mr. Manninen: 

The enclosed permit, Air Emission Permit No. 03700011-012, authorizes construction and operation of 

your facility located at 13775 Clark Road, Rosemount, Dakota County, Minnesota. 

The amendment is effective from the issuance date of the amendment until the expiration date of the 

permit. Please read through the permit and review its conditions and requirements. Distribute the 

permit to staff members responsible for ensuring compliance with the conditions and limitations in the 

permit. If appropriate, post the permit at the facility. 

We appreciate your cooperation and compliance with environmental laws. If you have questions about 

the permit, please contact me at 651-757-2404. 

Sincerely, 

Tarik Hanafy 

Engineer 

Air Quality Permits Section 

Industrial Division 

TH:ss 

Enclosure 

cc: Michael Krautkremer, Flint Hills Resources Pine Bend Refinery 

Greg Myers, Flint Hills Resources Pine Bend Refinery 

Brent Rohne, MPCA 

AQ File No. 106A 

AIR EMISSION PERMIT NO. 03700011-012 

Major Amendment 

IS ISSUED TO 

Flint Hills Resources Pine Bend, LLC 

FLINT HILLS RESOURCES PINE BEND REFINERY 

13775 Clark Road 

Rosemount, Dakota County, Minnesota 55068 

The emission units, control equipment and emission stacks at the stationary source authorized in this 

permit amendment are as described in the Permit Applications Table. 

This permit amendment supersedes Air Emission Permit No. 03700011-011 and authorizes the 

Permittee to operate and construct the stationary source at the address listed above unless otherwise 

noted in Table A. The Permittee must comply with all the conditions of the permit. Any changes or 

modifications to the stationary source must be performed in compliance with Minn. R. 7007.1150 to 

7007.1500. Any additions or changes to conditions incorporated into Minnesota's State Implementation 

Plan (SIP) under 40 C FR § 52.1220, designated "Title I: SIP for S02" must go through the federal SIP 

approval process before becoming effective. Terms used in the permit are as defined in the state air 

pollution control rules unless the term is explicitly defined in the permit. 

Unless otherwise indicated, all the Minnesota rules cited as the origin of the permit terms are incorporated 

into the SIP under 40 CFR § 52.1220 and as such as are enforceable by U.S. Environmental Protection 

Agency (EPA) Administrator or citizens under the Clean Air Act. 

Permit Type: Federal Permit; Pt 70/Major for NSR; Title I SIP Conditions S02; NSR Authorization 

Operating Permit Issue Date: January 9, 2013 

Major Amendment Issue Date: M arch 17, 2015 

Expiration Date: January 9, 2018 - Title I Conditions do not expire. 

Each new or revised condition designated "Title I Condition: SIP for S02" is not effective or enforceable 

until approved by EPA as a SIP revision under Title I of the Clean Air Act. 

Don Smith, P.E., Manager 

Air Quality Permits Section 

Industrial Division 

for John Line Stine 

Commissioner 

Minnesota Pollution Control Agency 

TDD (for hearing and speech impaired only): (651) 282-5332 

Printed on recycled paper containing at least 10% fibers from paper recycled by consumers 
Permit Applications Table 

Permit Type Application Date Permit Action 

Total Facility Operating Permit - Reissuance (Original) 

Total Facility Operating Permit - Reissuance (Updated) 

Major Amendment 

Minor Amendment 

May 4, 2010 

November 7, 2012 

September 8, 2011 

May 2, 2011 

009 

Major Amendment (Original) 

Major Amendment (Updated) 

Moderate Amendment (Original) 

Moderate Amendment (Updated) 

November, 19, 2012 

February 12 and April 30, 2013 

October 11, 2012 

April 30, 2013 

010 

Moderate Amendment 

Minor Amendment 

Administrative Amendment 

November 25, 2013 

December 23, 2013 

January 31, 2014 

011 

Major Amendment (Original) 

Major Amendment (Updated) 

Major Amendment (Original) 

Major Amendment (Updated) 

April 7, 2014 

November 12, 2014 

April 22, 2014 

December 5, 2014 

012 

TABLE OF CONTENTS 

Notice to the Permittee 

Permit Shield 

Facility Description 

Amendment Description 

Table A: Limits and Other Requirements 

Table B: Submittals 

Table C: Compliance Schedule 

Appendices 

Appendix A - Not Use d in this Permit 

Appendix B - Insignificant Activities and Likely Applicable Requirements 

Appendix C - Title I Conditions : Stack Parameters Relie d Upon in the Modeling to Demonstrate 

Compliance with the National Ambient Air Quality Standards for Sulfur Dioxide (S02) 

Appendix D - Consent Decree 

Appendix E - Stack Parameters Relied Upon in the Mode ling to Demonstrate Compliance with the 

National Ambient Air Quality Standards for Particulate Matter less than 10 microns (PM10) 

Appendix F - Mr. Greg Nizich's e-mail EPA referred to MACT GGGGG NOCS Report dated 11/3/2006 

Appendix G - FS009 PM, PM10, PM2.5Calculations 
NOTICE TO THE PERMITTEE:

Your stationary source may be subject to the requirements of the Minnesota Pollution Control Agency’s

(MPCA) solid waste, hazardous waste, and water quality programs. If you wish to obtain information on

these programs, including information on obtaining any required permits, please contact the MPCA general

information number at:

Metro Area 651‐296‐6300

    

Outside Metro Area 1‐800‐657‐3864

    

TTY 651‐282‐5332

The rules governing these programs are contained in Minn. R. chs. 7000‐7105. Written questions may be

sent to: Minnesota Pollution Control Agency, 520 Lafayette Road North, St. Paul, Minnesota 55155‐4194.

Questions about this air emission permit or about air quality requirements can also be directed to the

telephone numbers and address listed above.

PERMIT SHIELD:

Subject to the limitations in Minn. R. 7007.1800, compliance with the conditions of this permit shall be

deemed compliance with the specific provision of the applicable requirement identified in the permit as the

basis of each condition. Subject to the limitations of Minn. R. 7007.1800 and 7017.0100, subp. 2,

notwithstanding the conditions of this permit specifying compliance practices for applicable requirements,

any person (including the Permittee) may also use other credible evidence to establish compliance or

noncompliance with applicable requirements.

FACILITY DESCRIPTION AND PERMIT ACTION 009 DESCRIPTION:

Flint Hills Resources Pine Bend LLC (FHR) owns and operates the Pine Bend Refinery (the Refinery) in the

city of Rosemount, Dakota County, Minnesota. The petroleum refinery processes primarily heavy, sour

crude oil from Western Canada, although it may also process oil from other parts of the world. Pipelines

currently deliver all of the crude oil to the refinery, where FHR processes it to produce a wide variety of

products. These products include unleaded gasoline, home heating oil, commercial and industrial heating

oils, transportation fuels, jet fuels, petroleum coke, asphalt, and elemental sulfur. FHR distributes these

products to customers in Minnesota and the surrounding Upper Midwest States via pipelines, trucks,

barges and rails.

This permit action was the reissuance of the Title V operating permit. The permit also incorporated a major

amendment to address sources of hydrogen sulfide (H2S) from the delayed coking process, a minor

amendment for Wastewater Treatment Plant (WWTP) to enhance treatment capability of its wastewater

streams ) and reopenings to address new permit limits based on performance tests for 19H‐1 crude #1

vacuum heater (EU 026), 27H‐1 hydrogen reformer (EU 052), vacuum pre‐strip heater (EU 016), 27H‐102

heater (EU 051), 71B‐8, steam boiler (EU 204), 33H‐2 hydrogen reformer (EU 241), 38H‐2 gasoil

fractionators preheater (EU 104), 32H‐5/6/7 heaters (EUs 073, 074 and 075) and 37H‐1/2/6 37 unit heaters

(EUs 093, 094 and 095). Additionally, new regulatory requirements that have been established through

promulgation of new and modified regulations were incorporated as needed. Finally, various existing

permit terms were clarified or corrected in this permit.
PERMIT ACTION 010 DESCRIPTION:

This permit action was a combination of unrelated major and moderate amendments. The moderate

amendment was for a propylene storage and distribution project. This allowed FHR to store and provide

propylene to potential customers rather than use the product as blend stock for other petroleum products.

The major amendment was a major Prevention of Significant Deterioration (PSD) amendment for

improvements to the #3 Crude/Coker Units. This amendment was a major modification subject to PSD

review for particulate matter (PM, PM10, and PM2.5) and for greenhouse gas (GHG) emissions.

The #3 Crude Unit Improvements Project included upgrades to the #3 Crude Unit and provided additional

cooling water capacity. The project upgraded the #6 Cooling Tower (EU 272), and constructed a new  

#7 Cooling Tower (EU 354) to provide additional cooling water capacity. FHR replaced the 25 Crude unit

Charge Heater (25H1, EU 040) with a new heater (25H2, EU 353) equipped with ultra‐low Nitrogen Oxides

burners (ULNB) and selective catalytic reduction (SCR) technology and improve heater efficiency via air

preheat design, resulting in reduced actual nitrogen oxide (NOX) emissions. The #2 Crude Unit Charge Heater

(11H6, EU 212) was also upgraded by installation of SCR technology and improved heater efficiency via air

preheat design.

The #3 Coker Improvements Project included replacing two process heaters (23H1, 23H2; EU 034, EU 035) in

the 23 Coker Unit with a single new process heater (23H3, EU 352). The new heater has ULNB and SCR, and

takes advantage of energy efficient design. Installation of this new heater eliminates hydrogen sulfide (H2S)

emissions that occur during infrequent, short‐term periods (approximately one day each calendar quarter) of

heater decoking. An alternative permit scenario was submitted February 12, 2013 if 23H3 would not be

installed and 23H1 and 23H2 would continue operating. H2S emissions during heater decoking would be

mitigated in a different manner with this alternative scenario.

A third project included with the Crude and Coker Projects was to support SO2 emissions reductions from

fired heaters affected by and included within both the #3 Crude Unit and #3 Coker Unit Improvements

Projects. Within the gas recovery system of the #3 Coker Unit, FHR proposed to complete physical changes

to improve cooling and recovery of sulfur compounds that would directly reduce the sulfur content of

produced refinery fuel gas that is routed to the 45 fuel gas system (one of two fuel gas systems in the

refinery). The fuel gas sulfur control project would reduce SO2 emissions at the combined fuel gas systems

(GP 116 ‐ the 41 and 45 fuel gas systems).

This permit action also included reopenings for the 33H‐32 33 Unit Fractionator Feed Heater (EU 085),  

38H‐2 38 Unit Gasoil Fractionator Pre‐Heater (EU 104) and 94H1 thermal oxidizer (EU 282). No additions or

changes related to the facility’s SO2 SIP were included with this permit action.3

PERMIT ACTION 011 DESCRIPTION:

This permit action was for a moderate, minor and administrative amendment. The moderate amendment

installed three backup emergency generators (EU 355‐357) for the Spring Lake Collection System (SLCS).

The backup engines provide redundancy to the existing groundwater collection systems in case of loss of

power. The engines provide backup AC power to pumps at Sumps 3, 7 and the Lift Station in the SLCS.  

The minor amendment was for the addition of one or multiple temporary, portable thermal oxidizer(s) (EU

358) in support of the scheduled 2014 TK 002 maintenance turnaround. FHR’s Crude Tank #2 (TK 002) was

scheduled to be taken offline for maintenance turnaround in 2014 which includes internal inspection of the

tank as required by FHR’s Aboveground Storage Tank (AST) permit. This permit action also included an

administrative amendment for a performance test extension for the Powerformer Reactor Heater

(EU 073/074/075, SV 066).
PERMIT ACTION 012 DESCRIPTION:

This permit action is a major amendment consisting of two unrelated projects. The first is for the

construction of a natural gas based combined heat and power cogeneration facility, generating up to a net

49.9 megawatts (MW) of electricity to reduce electrical purchases from the grid and up to 290,000 lb/hr

steam production, depending on operating configuration, and improve the efficiency of steam production

at FHR.

The second involves investments by FHR to meet EPA’s Tier 3 gasoline sulfur standard which becomes

effective in 2017. FHR plans to increase the amount of hydrotreating in the 33 and 38 Unit gas‐oil

hydrotreaters (GOHTs) to remove sulfur from immediate fuel products. FHR will install a process to convert

gas containing sulfur and nitrogen into a salable, non‐hazardous, aqueous liquid fertilizer, ammonium

thiosulfate (ATS). FHR also proposes to use a more efficient amine solution in the existing amine treatment

units. FHR plans a sour‐water skimmers and tanks improvements project to reduce potential process safety

risks. This will improve FHR’s skimming and storage systems for sour water.
Table A:  Limits and Other Requirements

1 Total Facility A‐1

2 GP 002 Cooling Towers (#1, #3, #4, #5, #6 and #7) and associated Heat Exchange Systems A‐17

3 GP 003 ULSD Project CO Emissions    A‐20

4 GP 004 ULSD Project VOC Emissions   A‐21

5 GP 007 Tanks subject to NSPS UU (each tank)    A‐22

6 GP 009 Tanks subject to VOC Limit (CFP)    A‐24

7 GP 010 Tanks/Basins subject to NESHAP FF w/vapor recovery & control device   A‐26

8 GP 011 Diesel Engines with SIP Conditions and < 83.3 hr/mon   A‐28

9 GP 015 FCC Spent Catalyst Transfers   A‐30

10 GP 017 Loading Rack Activities in CFP group limit   A‐31

11 GP 019 External Floating Tanks NSPS Kb > 39,890 gals   A‐32

12 GP 023 NSPS K Tanks w/fixed roof > 40,000 gals without CVS/CD    A‐37

13 GP 024 NSPS Ka Tanks w/fixed roof > 40,000 gals    A‐38

14 GP 026 NSPS Kb Tanks w/fixed roof & CVS/CD 19,813‐39,890 gals A‐39

15 GP 032 NSPS K Tanks w/fixed roof & CVS/CD & > 40,000 gals    A‐42

16 GP 034 NSPS Kb Tanks w/fixed roof & CVS/CD > 39,890 gals   A‐43

17 GP 037 IFR tank/basin subject to NESHAPs FF following the requirements of Kb A‐47

18 GP 039 NSPS Kb Tanks w/internal floating roof > 39,890 gals A‐48

19 GP 042 MACT CC  Group 1 Tank Requirements, satisfied by NSPS Kb    A‐53

20 GP 044 Tanks MN R 1969‐73 and > 65,000 gals   A‐55

21 GP 045 Tanks MN R 1969‐73 and 2,000 ‐ 65,000 gals   A‐56

22 GP 046 Tanks MN R post 1973 and > 40,000 gals    A‐57

23 GP 047 Tanks MN R post 1973 and 2,000 ‐ 40,000 gals   A‐59

24 GP 052 Tanks NSPS QQQ   A‐60

25 GP 053 EFR tank/basin subject to NESHAPs FF following the requirements of Kb   A‐61

26 GP 054 Storage Tank Heaters built before June 11, 1973    A‐62

27 GP 055 Emission Units subject to Minn.  R.  built before June 11, 1973 A‐63

28 GP 056 Storage Tank Heaters built after June 11, 1973   A‐64

29 GP 057 Emission Units subject to Minn.  R.  built after June 11, 1973   A‐65

30 GP 058 Equipment subject to both NESH FF controls and NSPS QQQ   A‐66

31 GP 059 Containers subject to NESH FF; w/vac trucks to haul NESH FF waste A‐67

32 GP 060 Oil/water separators w/floating roof subject to NSPS QQQ and NESHAP FF   A‐69

33 GP 062 Oil/water separators w/fixed roof subject to NSPS QQQ and NESH FF w/CVS &

control device A‐71

34 GP 065 Treatment Processes to meet destruction req. NESH FF   A‐73

35 GP 067 All equipment included in individual drain system subject to NSPS QQQ or

NESHAPs FF   A‐75

36 GP 068 Drains subject to NESH FF equipped with plugs A‐77

37 GP 069 Drains subject to NESH FF and also subject to NSPS QQQ (water seal; lube oil or

equivalent) A‐79

38 GP 071 Drains subject to NSPS QQQ (sealed w/plug) A‐81

39 GP 072 Drains subject to NSPS QQQ active (water seal, lube oil or equivalent)   A‐82

40 GP 075 Drains subject to NSPS QQQ inactive (equipped with plugs water seal or

equivalent) A‐83

41 GP 076 Junction Boxes subject to NESH FF when equipped with carbon canisters A‐84

42 GP 077 Junction Boxes receiving Wastewater from NSPS QQQ units not subject to A‐86
NESHAPs FF  

43 GP 079 Non‐contact Cooling Water Systems   A‐87

44 GP 080 Stormwater Sewers   A‐88

45 GP 081 Fugitive Compressors Exempt from LDAR Requirements   A‐89

46 GP 082 Fugitive Compressors LDAR Requirements   A‐90

47 GP 087 Fugitive LDAR All Equipment in VOC or HAP Service   A‐91

48 GP 088 Fugitive LDAR in Vacuum Service   A‐95

49 GP 089 Fugitive LDAR Emission Sources not in VOC or HAP Service   A‐96

50 GP 090 Fugitive LDAR Equipment Designated Non‐detectable emissions (NDE)   A‐97

51 GP 091 Fugitive LDAR Open‐ended Lines   A‐100

52 GP 093 Fugitive LDAR PSV to Atmosphere in Gas/Vapor Service A‐102

53 GP 094 Fugitive LDAR PSV with Upstream Rupture Disks   A‐104

54 GP 095 Fugitive LDAR Pumps in Heavy Liquid Service    A‐105

55 GP 096 Fugitive LDAR Light Liquid Pumps    A‐107

56 GP 099 Fugitive LDAR Sample Stations    A‐109

57 GP 100 Fugitive LDAR Heavy Liquid Valves and PSVs (in LL/HL Service) A‐111

58 GP 101 Fugitive LDAR Valves in Light Liquid Service   A‐113

59 GP 102 Units where carbon canisters may be used to meet NESHAP FF Requirements   A‐117

60 GP 104 Refinery Emergency Flares and Flare System (for Consent Decree Flare Policy)   A‐120

61 GP 106 Control Equipment Used to Meet Requirements of MACT CC   A‐123

62 GP 111 Fuel Gas Supply Systems   A‐124

63 GP 112 Sulfur Recovery Units   A‐126

64 GP 114 Fugitive LDAR Connectors, Misc. All FS numbers are included in this group   A‐128

65 GP 115 Sulfur Degassing System   A‐129

66 GP 116 Refinery Fuel Gas SO2 Emissions   A‐130

67 GP 117 Limit that Applies to Gas Oil HDS Heaters (EU084 and EU085) A‐131

68

69

GP 118 Temporary Portable Coke Crushers

GP 122 Liquid Butane Storage Facility

A‐132

A‐133

   70

  71

   72

   73

   74

   75

GP 123 Equipment subject to NSPS NNN

GP 124 Drains subject to NESH FF only and equipped w/water seal or equivalent

GP 125 Drains Subject to NESH FF and NSPS QQQ sealed with plugs

GP 126 Affected Sources at the refinery under MACT GGGGG

GP 127 Stationary Diesels (Compression Ignition) Subject to MACT ZZZZ

GP 128 Stationary Diesels (Spark Ignition 4SRB) Subject to MACT ZZZZ

A‐135

A‐136

A‐138

A‐140

A‐141

A‐143

   76 GP 131 Vapor Combustion Unit A‐144

77 GP 132 Fugitive Equipment in Natural Gas (non‐VOC) Service A‐147

78 GP 133 Emergency Propane Generators A‐148

79 GP 134 Temporary TK002 Thermal Oxidizers A‐150

80 GP 135 Combustion Turbine and Duct Burners A‐153

81 GP 136 Sour Water Tanks A‐161

82 SV 042 #5 SRU 26 Unit Stack   A‐162

83 SV 066 32H5 6 7 Stack   A‐168

84 SV 082 37H1 2 6 Stack   A‐170

85 SV 083 37H3 4 5 Stack   A‐172

86 SV 093 45H61 Stack   A‐175

87 SV 094 45H6 Stack A‐181

88 SV 165 Hydrocracker Feed Heater and Reboiler    A‐187

89 EU 004 Truck Bottom Loading (gas, distillate) including the trucks A‐189
90 EU 005 #1 Crude Heater atmospheric distillation  

A‐191

91 EU 006 #1 Crude Heater crude preflash  A‐193

92 EU 016 Vacuum Pre‐Strip Heater  A‐195

93 EU 019 #2 Vac HeaterA‐197

94 EU 026 #1 Vac Heater  A‐200

95 EU 028 #1 Coker Heater  

A‐202

96 EU 030 #2 Coker Heater  A‐204

97 EU 032 Steam/Air Heater Decoking ‐ 21H‐1  A‐206

98 EU 033 Steam/Air Heater Decoking ‐ 21H‐2  A‐207

99 EU 034 #3 Coker Heater  A‐208

100 EU 035 #3 Coker Heater  A‐210

101 EU 037 Steam/Air Heater Decoking 23H

‐1  A‐213

102 EU 038 Steam/Air Heater Decoking 23H‐2  A‐214

103 EU 040 #3 Crude Unit Charge Heater  A‐215

104 EU 041 #3 Crude Unit Vac Pre‐Fractionator Heater  A‐218

105 EU 050 Distillate HDS Recycle Hydrogen Charge Heater  A‐221

106 EU 051 Distillate Hydrotreater Fractionator Heater  

A‐223

107 EU 052 #2 H2 Plant Reformer Heater  A‐225

108 EU 053 Naphtha Hydrotreater Reactor Charge Heater  A‐228

109 EU 054 #6 HDS Reactor Charge HeaterA‐230

110 EU 055 #2 HDS Fractionation Heater (31H2)A‐231

111 EU 056 HDS Heater (hot oil system)  

A‐233

112 EU 057 Unisar Reactor Charge HeaterA‐235

113 EU 058 #5 HDS Charge Heater (naphtha)  A‐236

114 EU 059 #1 HDS Reactor Charge HeaterA‐237

115 EU 060 #1 HDS Fractionation HeaterA‐238

116 EU 061 #2 HDS Reactor Charge Heater

A‐239

117 EU 077 Powerformer Catalyst RegenerationA‐240

118 EU 084 Gas Oil HDS Charge HeaterA‐242

119 EU 085 Gas Oil HDS Fractionation Charge Heater  A‐244

120 EU 099 Platformer Catalyst Regeneration Vent  A‐246

121 EU 102 Unit 38 Gasoil HDSA‐Train Heater  

A‐248

122 EU 103 Unit 38 Gasoil HDSB‐Train Heater  A‐249

123 EU 104 Unit 38 Gasoil HDS Fractionation Charge Heater   A‐250

124 EU 126 Steam Boiler No.6 at Boilerhouse  A‐252

125 EU 127 Plant Air Compressor Diesel EngineA‐254

126

127

EU 204 Steam Boiler #8  

EU 209 Track8 Rail Loading  

A‐255

A‐258

128 EU 212 11H‐6  A‐259

129 EU 213 #3 H2 HeaterA‐267

130 EU 228 FCCUA‐271

131 EU 241 #1 H2 Plant Reformer/Heater  A‐277

132 EU 254 Unit 94H3 Thermal Oxidizer Back

‐up   A‐279

133 EU 276 Central Buffer Zone Offgas (86H41)  A‐280

134 EU 277 West Buffer Zone Offgas (88H2)  A‐281

135 EU 282 OSWTP ‐ Thermal Oxidizer  A‐282

136 EU 296 No.4 Hydrogen Plant Reformer  A‐286

137 EU 312 No.6 Cooling Tower Diesel Pump   

A‐288
138 EU 313 Steam Boiler No. 9   A‐290

139 EU 324 #3 Crude Unit Vacuum Heater   A‐293

140 EU 336 Coke Drum System E and F A‐295

141 EU 352 23H3 Heater A‐296

142 EU 353 25H2 Heater A‐305

143 EU 361 ATS Process Unit A‐313

144 CE 002 Flaring A‐318

145 CE 003 Activated Carbon Adsorption   A‐321

146 CE 006 Electrostatic Precipitator ‐ Medium Efficiency A‐324

147 CE 028 Direct Flame Afterburner w/Heat Exchanger A‐326

148 CE 029 Direct Flame Afterburner A‐329

149

150

151

CE 050 Flaring

CE 056 Direct Flame Afterburner

CE 057 Direct Flame Afterburner

A‐330

A‐332

A‐336

152 FS 001 Unburied Sewer Lines subject to NESHAP FF or NSPS QQQ A‐340

153 FS 009 Coke Pile   A‐341

154 FS 027 15‐Coker Gasoline A‐342

155

156

FS 045 23‐Delayed Coker & Gasoline Plant

FS 136 25 Unit Drains Requiring Emission Controls

A‐343

A‐344

157 MR 027 23H‐2 O2 Analyzer A‐345

158 MR 033 45 Drum Fuel Gas Combustion O2 Monitor at 25H3 A‐346

159 MR 069 31H2 SO2 Analyzer A‐347

160 MR 152 NOx Monitor at 25H4 A‐348

161 MR 153 CO Monitor at 25H4 A‐349

162 MR 154 O2 Monitor at 25H4 A‐350

163 MR 156 41 Unit Fuel Gas Mix Drum Total Sulfur A‐351

164 MR 161 45 Mix Drum Fuel Gas Combustion SO2 Monitor at 25H3 A‐352

165 MR 162 45 SO2 Monitor at 29H1/2 A‐353

166 MR 166 45 Mix Drum Fuel Gas Combustion O2 Monitor at 29H1/2 A‐354

167 MR 167 27H‐101 CO Monitor A‐355

168 MR 168 27H‐101 NOx Monitor A‐356

169 MR 170 71B6 NOx Monitor A‐357

170 MR 171 71B6 CO Monitor A‐358

171 MR 179 29H‐1/2 NOx Monitor A‐359

172 MR 180 29H‐1/2 CO Monitor A‐360

173 MR 181 29H‐1/2 O2 Monitor A‐361

174 MR 182 27H‐101 O2 Monitor A‐362

175 MR 196 45 Unit Fuel Gas Mix Drum Total Sulfur A‐363

   
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-1 02/12/15

Table A contains limits and other requirements with which your facility must comply. The limits are located in the first column of

the table (What To do). The limits can be emission limits or operational limits. This column also contains the actions that you must

take and the records you must keep to show that you are complying with the limits. The second column of Table A (Why to do it)

lists the regulatory basis for these limits. Appendices included as conditions of your permit are listed in Table A under total facility

requirements.

Subject Item: Total Facility

What to do Why to do it

The Permittee is authorized to construct and modify equipment associated with the

#3 Crude/Coker Improvements Permit and as described in Air Emission Permit No.

03700011-010. The Permittee must commence construction within 18 months of

Stage 1 issuance of Air Emission Permit No. 03700011-010. This authorization to

construct will expire February 27, 2015.

40 CFR Section 52.21(r)(2) and Minn. R. 7007.3000

The Permittee is authorized to construct the following equipment: EU359, EU360,

FS139, SV189, CE078, CE079, MR202 - MR210. The construction authorization

expires if construction does not commence within 18 months after receipt of such

approval by Air Emissions Permit No. 03700011-012, if construction is discontinued

for a period of 18 months or more, or if construction is not completed within a

reasonable time.

40 CFR Section 52.21(r)(2) and Minn. R. 7007.3000

STATE IMPLEMENTATION PLAN (SIP) REQUIREMENTS hdr

Sulfur Dioxide: less than or equal to 3770 tons/year using 365-day Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Refinery Fuel Oil Restrictions: The owner or operator shall not burn refinery nos. 3,

4 or 6 fuel oil at any Refinery location.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CHANGES NOT REQUIRING A MODIFICATION OF THE SIP:

The owner or operator is authorized to begin construction of the activities listed

below at the Refinery without a modification of the SIP. The Permittee may conduct

activities not listed below without a modification of the SIP, if the activities do not

emit sulfur dioxide, do not affect the modeling parameters assumed in Appendix C,

and do not affect the continuous emission monitors (CEMs) or continuous

monitoring systems (CMSs) used to demonstrate compliance with SIP. The

Permittee shall, however, obtain an air emission permit prior to commencing any

new activity or facility modification if one is required by Minnesota statutes,

Minnesota rules or federal statutes and regulations.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

After obtaining the appropriate air emission permit (if required) but prior to a

modification of the SIP, the Permittee may begin construction of a new unit or

modification to an existing unit. However, the Permittee shall not operate a new

emission unit and shall not operate a modified unit in a manner contrary to the

modeling parameters in Appendix C for that unit until the modification to the

SIP is obtained and approved by EPA.

A. The Permittee may install and operate any new SO2 process and control

equipment with a maximum potential SO2 emissions rate that does not exceed

2.28 lbs/hr, except as expressly allowed elsewhere in the permit.

The Permittee may modify and operate any existing SO2 process or control

equipment to increase the SO2 emission rate up to 2.28 lbs/hr over the modeled

emission rate for that emission unit in Appendix C.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

B. The Permittee may physically and operationally modify process and control

equipment if the modification do not increase the modeled sulfur dioxide emissions

rate above the amount allowed in Appendix C, decrease the modeled stack

emissions exit velocity, or decrease the modeled heat content of the stack exit

emissions, at the emission source where the modification occurs and all other

potentially affected emission points assumed in the modeling presented in

Appendix C.

C. The Permittee may modify or replace and operate an existing sulfur dioxide

emissions stack with a new stack if the height of the modified or replacement stack

is not less than that of the stack assumed in the modeling presented in Appendix C,

and if the exit diameter of the modified or replacement stack is not greater than that

of the stack assumed in the modeling presented in Appendix C.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-2 02/12/15

(continued from above)

D. The Permittee may install and operate new structures, or modify and operate

existing structures if the new or modified structures do not increase the effective

structural dimensions assumed in the modeling presented in Appendix C.

E. The Permittee may replace and operate replacement SIP CEMs and CMSs

covered by this permit or the Permittee may install and operate additional CEMs

and CMSs, so long as the new or replacement SIP CEMs and CMSs are properly

certified, comply with this permit and are operated and tested as required by this

permit.

(continued from below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

F. The Permittee may add additional CEMs or CMSs as needed to provide

redundancy, providing the Permittee notifies the Commissioner in writing at least 30

days prior to conducting any CEM or CMS certification test. The Permittee may

modify the fuel gas delivery system if the following conditions are met: 1) fuel gas

flow and sulfur content must be continuously measured for all heaters, either by

measuring the sulfur level in the main Refinery fuel gas system and feeding the

heater directly from the system, or by separately monitoring the fuel gas to or sulfur

dioxide emissions from the heater; and 2) any new fuel gas monitors added to the

system must be certified within 60 days of startup, must meet 40 CFR pt. 60,

Appendix F QA/QC requirements, must have a QA/QC plan prepared and

implemented within 60 days of startup, and operate in accordance with Minn. R.

7017.1090 within two quarters of startup.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

G. The boundaries of the Permittee owned property may be extended and existing

fencing removed provided that the property excluded from the definition of ambient

air, as shown in Appendix C, continues to meet the requirements in the permit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Permittee Property and Access Restrictions:

A. The Permittee shall prevent the general public access to Permittee-owned

property in order to exclude the atmosphere above the property from the definition

of ambient air subject to the sulfur dioxide NAAQS.

B. Access Control

The owner shall have enclosed the boundaries of the property with a continuous

fence, excluding access points, and shall have installed gates at each access point.

The Permittee shall therefore keep the gates closed unless: 1) a guard or other

FHR employee or contractor patrols and monitors access at a gate or 2) authorized

persons are entering or leaving the property through a gate.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

C. Inspection, Maintenance, and Repair

The Permittee shall inspect the fencing and gates installed to ensure compliance

with access control at least annually. The owner or operator shall maintain and

repair the fencing and gates to maintain continuous compliance. The Permittee

shall complete all repairs and maintenance to the fencing and gates as soon as

possible, but no later than 30 days after the date the Permittee observes the need

for repair or maintenance, or after the MPCA notifies the Permittee of the need for

repair or maintenance.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

GENERAL MONITORING REQUIREMENTS FOR THE SIP EMISSION UNITS

A. Accurate Measurements Required

1. The Permittee shall install, certify, calibrate, operate and maintain each SIP CEM

and CMS, and shall conduct all non-continuous sampling and analysis as required

by the permit to ensure accurate measurements of the parameters to be monitored.

2. The Permittee shall measure the stack sulfur dioxide concentration (ppm), stack

velocity and stack temperature and compute the sulfur dioxide emission rate in lb/hr

to determine compliance with the emission limitations listed for EU055 (31H-2),

SV093 (SRU 3/4), SV042 (SRU 5), and SV019 (FCCU). The Permittee shall

measure the Refinery fuel gas sulfur concentration and fuel gas flow rate to

determine compliance with the emission limit for sulfur dioxide emissions from

Refinery fuel gas combustion.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-3 02/12/15

B. Continuous Monitoring Requirements

1. General

a) Compliance with Minnesota Rules and Federal Regulations. The Permittee shall

meet the requirements of Minn. Rs. 7017.1002 to 7017.1020 and 40 CFR Section

60.13 with each CEM and CMS. If the requirements of Minn. Rs. 7017.1002 to

7017.1020 and 40 CFR Section 60.13 differ, the more stringent regulation shall

apply.

b) Continuous Operation of CMS and CEM Systems. The Permittee shall at

all times properly operate and maintain each CMS and CEM system to provide

continuous, accurate, real time monitoring data for the determination of

compliance with the terms and requirements of SIP requirements. In those

situations where a CMS or CEM system becomes incapable of meeting the

requirement of providing continuous, accurate, real time monitoring data, the

Permittee shall expeditiously replace or repair the CMS or CEM system and take all

other measures as necessary to meet the requirement as soon as possible.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

2. Monitor Certification

a) Sulfur Dioxide CEMs. The Permittee shall certify each sulfur dioxide CEM

as required by 40 CFR pt. 60, Appendix B, Performance Specification 2.

b) Emission Rate CMSs. The Permittee shall certify each continuous monitoring

system as required by 40 CFR pt. 60, Appendix B, Performance Specification 6,

except that the Permittee need not meet calibration drift requirements for those flow

monitors that are not designed for conducting calibration drift tests (pitot tube or

venturi type).

c) Total Reduced Sulfur CMSs for Fuel Gas Monitoring: The Permittee shall certify

each total reduced sulfur CMS as required by 40 CFR pt. 60, Appendix B, by using

the procedures specified in Performance Specification 5.

d) All CEMs and CMS. All CEMs and CMS certification shall be conducted in

compliance with Minn. Rs. 7017.1050 - 7017.1080.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

3. Quality Assurance

The Permittee shall conduct a quality assurance and quality control (QA/QC)

program as required by 40 CFR pt. 60, Appendix F, to properly maintain and

calibrate each CEM and CMS. The Permittee shall develop and follow the master

QA/QC Plans for each CEM and CMS.

4. Monitoring System Uptime

a) Mass Sulfur Dioxide CEM Systems.

The Permittee shall operate and maintain each mass sulfur dioxide CEM system in

accordance with Minn. R. 7017.1090 so that compliance with each emission

limitation determined from real time certified CEM monitoring.

b) Refinery Fuel Gas Sulfur Monitoring.

The Permittee shall maintain an SO2 CEMS at a representative heater which

combusts 45 unit mix drum fuel gas, or maintain a CEMS which measures total

sulfur in the 45 unit mix drum fuel gas stream. The SO2 CEMS shall provide a

continuous record of the sulfur dioxide content of the heater exhaust in ppm.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

The CEMS which measures total sulfur shall provide a continuous record of the

total sulfur content of the fuel gas in ppm.

The Permittee shall maintain a CEMS which measures reduced sulfur in the 41 unit

mix drum fuel gas stream. The CEMS shall provide a continuous record of the

reduced sulfur content of the fuel gas in ppm.

For heaters receiving commercial grade fuels directly that are neither inherently low

in sulfur nor categorically exempt, contract guarantees for sulfur content and heat

content shall be utilized for compliance demonstration purposes.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-4 02/12/15

(continued from above)

c) Each CEM or CMS must be operated and data recorded during all periods of

emission unit operation including periods of emission unit startup, shutdown, or

malfunction. This requirement to operate the monitor applies whether or not an

emission limit applies during these periods.

CEM or CMS downtime is unacceptable except for reasonable periods of

monitor downtime due to the following causes:

(1) damage to the CEM or CMS due to acts of God such as lightning strikes,

tornadoes, or floods that render the CMS inoperative;

(2) sudden and not reasonably preventable CEM or CMS breakdowns;

(3) scheduled maintenance based on equipment manufacturer's recommended

schedule which cannot be reasonably conducted when the emission unit is not

operating; or

(4) unavoidable CEM or CMS downtime to conduct required checks and audits.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

C. Non-Continuous Monitoring Requirements

1. The Permittee shall perform non-continuous monitoring as required by the permit;

2. The Permittee shall conduct performance stack tests to determine compliance

with the SIP emission limitations and fuel restrictions as required by the

Commissioner pursuant to Minn. Rs.7017.2001 to 7017.2060. Stack tests can also

be required by authorized EPA personnel. All performance tests shall be conducted

in accordance with the requirements of Minn. Rs. 7017.2001 to 7017.2060. The

Permittee shall submit to the MPCA performance stack test plans, protocols and

schedules at least 15 days prior to the pretest meeting requirements listed below.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping Requirements:

The Permittee is required to keep specified records so that EPA and the MPCA can

evaluate the Permittee's compliance SIP requirements for the following.

1. the Permittee must keep records on maintenance of property access controls.

2. the Permittee must keep records on the Refinery control plans and compliance

schedules.

3. the Permittee must keep records in the form and with the accessibility needed

for EPA and MPCA staff inspection.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping for Property Boundary Fencing and Gates:

The Permittee shall maintain records of each inspection of the fencing and gates as

required . In addition, the Permittee shall maintain records of each maintenance

activity and each repair activity as required. The Permittee shall retain each

inspection, maintenance and repair record for a minimum of five years from the

date the record was generated, despite any Permittee document retention policy to

the contrary. These records shall be kept at the Refinery.

1. The inspection records shall include: the date of inspection; name of the person

conducting the inspection; identification of each section of fence and each gate

inspected; and identification of each location where repair or maintenance is

required. The inspection report shall be certified as accurate in writing by the

person conducting each inspection.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

2. The maintenance and repair records shall include: the dates of the repairs or

maintenance; a description of the repair and maintenance conducted; and the

locations where they occurred. The maintenance and repair records shall be

certified as accurate by the person(s) overseeing each maintenance or repair

action.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Unless otherwise prohibited by a unit specific fuel restriction, any fuel gas

combustion unit may burn refinery fuel gas not taken from the refinery fuel gas

system provided that the Permittee install, operate, and maintain a hydrogen sulfide

continuous emission monitoring system (CEMS) and flow meter at the fuel gas

combustion unit in accordance with the requirements below whenever burning

refinery fuel gas not taken directly from the refinery fuel gas system; or as an

alternative, combustion units may burn refinery fuel gas not taken from the refinery

fuel gas system if sulfur dioxide emissions are monitored under an EPA-approved

Alternative Monitoring Plan (AMP), or are categorically exempt, or are inherently

low in sulfur content in accordance with NSPS J (or Ja version) 40 CFR 60.104

and/or 60.105 (40 CFR 60.102a and/or 60.107a).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-5 02/12/15

RECORDKEEPING REQUIREMENTS FOR SIP

The Permittee shall maintain for the Refinery a copy of the records required

pursuant to the SIP. Records shall be retained at the Refinery.

1. Permanent Records

The Permittee shall permanently maintain the following information together with all

amendments, revisions, and modifications to this information.

a) Design, Construction and Operation Information. The Permittee shall maintain

information on the design, construction and operation of each emission facility,

emission source, fuel system, stack, structures pertinent to modeling for downwash

in Appendix C, and any other information required to conduct sulfur dioxide ambient

air quality modeling of emissions from the Refinery.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

These records shall also include all information required to demonstrate that the

equipment identified in Appendix C is installed as described in that Appendix C.

Where an activity has been undertaken for changes not requiring a SIP

modification, the records shall include a description of each activity and all

information required to demonstrate that the activity complies with each applicable

requirement pursuant to changes not requiring a SIP modification. The records

shall also identify and provide information on the design, construction and operation

of each modification or new installation at the Refinery as required by the SIP.

b) Information on Sulfur Dioxide Emission Limits, Operational Requirements, and

Modeling Parameters. The Permittee shall maintain records at the Refinery. These

records include all applicable SIP requirements.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

2. Non-Permanent Records

The Permittee shall retain the information identified below for a minimum of five

years following the date on which the information was obtained, despite any

document retention policy to the contrary. This retention period shall be

automatically extended upon the Commissioner's written request.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

a) Monitoring, Testing, and Other Records. The Permittee shall maintain records of

all measurements, including: all continuous monitoring system and continuous

monitoring device measurements; all performance stack testing measurements and

operating conditions during the performance stack tests; all continuous monitoring

system performance evaluations; all continuous monitoring system or monitoring

device calibration checks; all adjustments and maintenance performed on these

systems or devices; and all other information required or applicable to verify

compliance with the SIP. The Permittee shall prepare and maintain records of the

one-hour averages for stack sulfur dioxide concentration (ppm); stack diameter,

stack velocity and stack temperature; and the sulfur dioxide emission rate in lb/hr to

determine compliance with refinery fuel gas SIP emission limitations listed in this

Permit.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

The Permittee shall prepare and maintain records of the one-hour averages of the

refinery fuel gas sulfur concentration and fuel gas flow rate to determine

compliance with the refinery fuel gas SIP emission limit. Using the one-hour

averages, FHR shall calculate the three-hour, twenty four-hour, and annual rolling

averages corresponding to the SIP emission limits referenced in the permit.

b) Sulfur Dioxide Emissions, Fuel Records and Operations Records. The Permittee

shall maintain records to demonstrate compliance with the sulfur dioxide emissions

limitations, and fuel use and quality restrictions and operational requirements.

These records shall be designed, and the information shall be maintained in a form

suitable for the Commissioner to quickly determine compliance with each of the

emission limitations, fuel restrictions, and operational requirements of the SIP.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-6 02/12/15

(continued from above)

c) Startup, Shutdown, Bypass, and Breakdown Records. The Permittee shall

maintain records for each startup, shutdown, bypass and breakdown for each

piece of process equipment, control equipment, fuel supply system, emission

stack, monitoring system and any other piece of equipment as applicable. These

records shall include the date and time of the start and stop of each event.

d) Excess Emissions, Exceedances of Fuel Usage and Quality Restrictions and

Non-Compliance with Operational Requirements Records. The Permittee shall

maintain a record of each exceedance of an emission limitation, fuel use restriction

and fuel quality requirement, and operational requirement at the Refinery for each

emission point and fuel system subject to the emission limitations, fuel restrictions,

and operational requirements of the SIP.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

The record shall include for each period of exceedance a description of the

exceedance, its cause, the magnitude of the exceedance, and the date and time

of commencement and cessation of the exceedance.

e) Operations Records for CEMs and CMSs. The Permittee shall maintain an

operations record for each CEM and CMS used to establish compliance with the

terms and conditions of this Order. The operations record shall specify each date

and time the CEM or CMS was inoperative and the nature of the CEM or CMS

repairs or adjustments. The operations record shall include for each calendar

quarter, the percent of time the CEM or CMS was operating and the percent of time

the CEM or CMS was not operating. The Permittee shall also record for each

calendar quarter, the amount of time the process associated with the CEM or CMS

was operated.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

C. Record Maintenance

The Permittee shall maintain all required documents, records, reports and plans in a

format suitable for determination of FHR's compliance with SIP requirements by

EPA or MPCA staff. The Permittee shall maintain the information in a form that is

easily accessible for inspection by EPA or MPCA staff, and that is available for

inspection at all reasonable times.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

REPORTING REQUIREMENTS FOR SIP

A. Notifications for SIP Requirements

1. Notification of Process or Control Equipment Shutdown:

The Permittee shall notify the Commissioner of shutdown of any control equipment

or process equipment governed SIP in accordance with Minn. R. 7019.1000, subp

3.

2. Notification of Process or Control Equipment Breakdown:

The Permitt shall notify the Commissioner of breakdowns of control equipment or

process equipment governed SIP in accordance with Minn. R. 7019.1000, subp. 2.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

3. Notification of CEM or CMS Breakdown:

The Permittee shall notify the Commissioner of a breakdown or malfunction of

any CEM or CMS used to demonstrate compliance with the terms and conditions of

this Permit in the next air quality quarterly report (NSPS excess emissions and

1989 Stipulation Agreement quarterly report) following the breakdown or

malfunction. The Permittee shall include the information identified in Minn. R.

7017.1110, subp. 2(B).

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

4. Notification of CEM or CMS Certification Test and Quality Assurance Audit Test:

The Permittee shall notify the Commissioner in writing at least 30 days prior to

conducting any CEM or CMS certification test for any CEM or CMS required to be

certified pursuant to SIP requirements. The Permittee may request a pretest

meeting with the MPCA staff by making the request at least seven days prior to

conducting any CEM or CMS certification test for the CEMs or CMS required

pursuant to the SIP requirements. The Permittee shall notify the Commissioner in

writing at least seven days prior to conducting calendar quarter quality assurance

audit test procedures for those CEMs or CMSs required. Exceptions to these

deadlines may be approved by MPCA on a case-by-case basis.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-7 02/12/15

(continued from above)

5. Notification of Performance Tests:

The Permittee shall notify the Commissioner of its intent to conduct performance

stack tests required pursuant to this Order not less than 30 days prior to conducting

each performance stack test as required by Minn. R. 7017.2030. The Permittee

may request a pretest meeting with the MPCA staff by making the request at least

seven days prior to conducting a performance stack test. The test date is subject to

the Commissioner's approval and shall be approved by the Commissioner at least

15 days before the planned test date. Exceptions to these deadlines may be

approved by MPCA on a case-by-case basis.

6. Notification of Regularly Scheduled Turnaround on any Tail Gas Treating (TGTU)

Unit:

The Permittee shall notify the Commissioner in writing 30 days prior to performing

regularly scheduled turnaround (scheduled unit shutdown for maintenance)

on any TGTU Unit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

B. Quarterly Reports

The Permittee shall submit to the Commissioner each calendar quarter, a report

that contains the following information: sulfur dioxide emissions, refinery fuel gas

sulfur content or equivalent stack gas SO2 concentration (in a form that allows

direct comparison with the requirements of the SO2 SIP); a record of each

steam-air decoke event; a record of each startup, shutdown, bypass and

breakdown of process and control equipment that results in a deviation from the

requirements of the SO2 SIP; a summary record of excess sulfur dioxide

emissions, exceedances of fuel usage and quality requirements and

noncompliance with operational requirements, or the Permittee shall state if no

exceedances or noncompliance conditions occurred in the quarter; a summary of

CEM and CMS operation records including the amount of time the process

equipment was operated;

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

and, any quality assurance test results that do not meet the requirements of 40

CFR pt. 60, Appendix F (2010). Quarterly reports shall be postmarked within 30

days following the end of each calendar quarter. Upon written notification by the

Commissioner, the Permittee may cease including sulfur dioxide emissions, fuel

usage and quality, records of data used in calculating, and calculations of sulfur

dioxide emissions, and fuel usage and quality in the quarterly reports. However, the

Permittee shall submit this data within 30 days of receipt of a written request by the

Commissioner.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

C. Performance Stack Tests Reports

The Permittee shall submit to the Commissioner, reports of each performance

stack test conducted pursuant to this order. Performance stack test reports shall be

postmarked no later than 45 days following completion of the performance stack

test, unless otherwise approved by the MPCA.

D. CEM Certification Test Results

The Permittee shall submit to the Commissioner, the results of each CEM

certification test required pursuant to the SIP. Certification test reports shall be

postmarked no later than 45 days after the CEM certification test date, unless

otherwise approved by the MPCA.

E. CEM and CMS Audit Test Results

The Permittee shall submit to the Commissioner, the results of quarterly cylinder

gas audits and annual relative accuracy tests. Submitted results of quarterly audits

and annual relative accuracy tests shall be included in the quarterly report for the

quarter in which they were conducted.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

GENERAL CONDITIONS FOR SIP REQUIREMENTS

A. Before the Permittee begins operation of new or modified equipment not

specifically allowed by the SIP and which results in additional sulfur dioxide

emissions, or changes to sulfur dioxide emission patterns assumed in the modeling

presented in Appendix C, the Permittee shall obtain a modification to this Permit;

B. The SIP is meant to delineate Minnesota's strategy for attainment in the Pine

Bend area from the present into the future, and is not an admission that the

restrictions in 40 CFR Sections 52.24 (a) and (b) (1991) previously applied or

currently apply to the Pine Bend area.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-8 02/12/15

(continued from above)

C. This permit does not relieve FHR of the obligation in undertaking all actions

required by the SIP provisions, to comply with all applicable local, State and

Federal laws and regulations, including, but not limited to, federal new source

performance standards, and laws and regulations related to occupational safety

and health. In the event there is a conflict in applicable federal or state of local laws

or regulations, the more stringent of the conflicting provisions shall apply.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

D. The MPCA, EPA or their authorized representatives shall have authority to enter

all property of the Permittee in Rosemount, Minnesota, at all reasonable times for

the purposes of inspecting records, operating logs and contracts related to the

Permittee's compliance with SIP Conditions; reviewing the progress of the

Permittee in implementing of the SIP Conditions; conducting such tests as the EPA

or MPCA deem necessary to determine compliance with SIP; and verifying the data

submitted to the EPA and MPCA by the Permittee. The Permittee shall honor all

reasonable requests for such access by the EPA or MPCA staff, conditioned only

upon presentation of proper credentials. This section does not limit any other right

of entry and inspection held by the EPA and MPCA pursuant to applicable federal

or state laws, rules or permits.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

E. The Title I SIP Conditions in this Permit shall be binding upon the Permittee and

its respective officers, employees, successors and assigns. FHR shall provide a

copy of this Permit to any successor in interest prior to transfer of that interest, and

shall simultaneously inform the MPCA that this notice has been given. Should the

Permittee sell or otherwise convey or assign any of its right, title or interest in

the Refinery, such conveyance shall not release the Permittee from any obligation

imposed SIP Conditions, unless the party to whom the right, title or interest has

been transferred or assigned agrees in writing to fulfill the obligations of this Permit

and the MPCA finds that the new owner has the ability to fulfill the obligations of

this Permit, and approves such transfer or assignment.

(continued below)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

(continued from above)

F. The SIP mandates actions and establishes limits necessary to attain, maintain

and verify compliance with the federal sulfur dioxide NAAQS by FHR. To the extent

that any federal or state statute, rule, permit, order, stipulation agreement, consent

decree or schedule of compliance now in force or subsequently issued imposes

limits and requires actions additional to or more stringent than those required in the

Permit, FHR shall also comply with the requirements of the federal or state statute,

rule, permit, order, stipulation agreement, consent decree or schedule of

compliance.

G. Once US EPA approves this Permit as part of the Minnesota SIP, this Permit

shall supersedes the requirements of all previous SIP revisions, as they apply to

FHR.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SOURCE-SPECIFIC REQUIREMENTS hdr

Permit Appendices: This permit contains appendices as listed in the permit Table of

Contents. The Permittee shall comply with all requirements contained in the

appendices.

Notwithstanding the previous paragraph, SO2 modeling parameters in Appendix C

are included in the appendices for reference only and compliance with these

parameters is achieved through meeting the above SIP requirements listed in

subject item "Total Facility" of this permit.

Notwithstanding the previous paragraph, PM10 modeling parameters in Appendix E

are included in the appendices for reference only.

Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.

7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R.

7007.0800, subps. 1, 2 & 4; Minn. R.

7009.0010-7009.0080

List of Insignificant Activities Required to be Listed: Appendix B includes activities

and sources at the facility that have been determined to be insignificant activities

under Minn. R. 7007.1300. This list is subject to change.

Minn. R. 7007.0800, subp. 2; Minn. R. 7007.1300

Recordkeeping for Non-Contact Cooling Water: Maintain plans and specifications

showing non-contact cooling water does not contact hydrocarbons or oily water and

is not recirculated through a cooling tower if excluding cooling water system from

40 CFR pt. 60, subp. QQQ requirements.

40 CFR Section 60.692-1(d)(2-4); Minn. R. 7011.1435.

C

Fuel Restriction: The Permittee shall not combust refinery fuel oil in any process

heater or boiler located at the refinery.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

MINNESOTA AMBIENT AIR QUALITY STANDARD (MAAQS) REQUIREMENTS

FOR HYDROGEN SULFIDE (H2S)

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TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-9 02/12/15

MAAQS Compliance: by June 1, 2014, the Permittee shall complete engineering

study for steam-air heater decoking and coker drum depressurization vent

mitigation measures. This is a state only requirement and is not enforceable by the

EPA Administrator or citizens under the Clean Air Act.

Minn. Stat. Sec. 116.07, subds. 4a and 9; Minn. R.

7007.0100, subps. 7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4; Minn. R.

7009.0010-7009.0080

MAAQS Compliance: The Permittee shall maintain or support ambient air H2S or

TRS monitoring near the facility to demonstrate compliance with the H2S MAAQS.

Investigate and report any potential deviations from the H2S standard along with

any needed changes to the H2S Management plan in the quarterly report that is

due 3 months after receipt of qualified data. If the Permittee elects to discontinue

ambient air monitoring for H2S, the Permittee shall submit a dispersion model that

demonstrates compliance with the MAAQS. This is a state only requirement and is

not enforceable by the EPA Administrator or citizens under the Clean Air Act.

Minn. Stat. Sec. 116.07, subds. 4a and 9; Minn. R.

7007.0100, subps. 7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4; Minn. R.

7009.0010-7009.0080

MAAQS Compliance: As soon as possible following good project management

guidelines to ensure safe and reliable operation but no later than December 31,

2015, contingent upon timely receipt of any required environmental permits or SIP

orders, the Permittee shall complete construction and commence operation of

measures to mitigate the potential H2S impacts to the ambient air of steam-air

decoking of coker heaters and coker drum depressurization vents. This is a state

only requirement and is not enforceable by the EPA Administrator or citizens under

the Clean Air Act.

Minn. Stat. Sec. 116.07, subds. 4a and 9; Minn. R.

7007.0100, subps. 7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4; Minn. R.

7009.0010-7009.0080

MAAQS Compliance: No later than 9 months following completion of coker H2S

mitigation measures, the Permittee shall submit to the MPCA a final report that

summarizes the actions taken to mitigate coker H2S sources and provides a review

of the pre and post project ambient monitoring results. This is a state only

requirement and is not enforceable by the EPA Administrator or citizens under the

Clean Air Act.

Minn. Stat. Sec. 116.07, subds. 4a and 9; Minn. R.

7007.0100, subps. 7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4; Minn. R.

7009.0010-7009.0080

OPERATIONAL REQUIREMENTS hdr

The Permittee shall comply with National Primary and Secondary Ambient Air

Quality Standards, 40 CFR pt. 50, and the Minnesota Ambient Air Quality

Standards, Minn. R. 7009.0010 to 7009.0080. Compliance shall be demonstrated

upon written request by the MPCA.

40 CFR pt. 50; Minn. Stat. Sec. 116.07, subds. 4a and

9; Minn. R. 7007.0100, subps. 7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4; Minn. R.

7009.0010-7009.0080

Comply with Fugitive Emission Control Plan: The Permittee shall follow the actions

and recordkeeping specified in the control plan. The plan may be amended by the

Permittee with the Commissioner's approval. If the Commissioner determines the

Permittee is out of compliance with Minn. R. 7011.0150 or the fugitive control plan,

then the Permittee may be required to amend the control plan and/or to install and

operate particulate matter ambient monitors as requested by the Commissioner.

This requirement applies to the paved roads at the ATS Storage Terminal only and

is effective on startup of the ATS Storage Terminal.

Minn. Stat. Section 116.07, subd. 4a; Minn. R.

7007.0100; Minn. R. 7007.0800, subp. 2; Minn. R.

7011.0150; Minn. R. 7009.0020

Circumvention: Do not install or use a device or means that conceals or dilutes

emissions, which would otherwise violate a federal or state air pollution control rule,

without reducing the total amount of pollutant emitted.

Minn. R. 7011.0020

Air Pollution Control Equipment: Operate all pollution control equipment whenever

the corresponding process equipment and emission units are operated, unless

otherwise noted in this permit.

Minn. R. 7007.0800, subp. 2; Minn. R. 7007.0800,

subp. 16(J)

Operation and Maintenance Plan: Retain at the stationary source an operation and

maintenance plan for all air pollution control equipment. At a minimum, the O & M

plan shall identify all air pollution control equipment and control practices and shall

include a preventative maintenance program for the equipment and practices, a

description of (the minimum but not necessarily the only) corrective actions to be

taken to restore the equipment and practices to proper operation to meet applicable

permit conditions, a description of the employee training program for proper

operation and maintenance of the control equipment and practices, and the records

kept to demonstrate plan implementation.

The O & M plan may be maintained electronically as part of a task and procedure

management system. O & M plans developed pursuant to MACT requirements

satisfy this requirement for those units.

Minn. R. 7007.0800, subps. 14 and 16(J)

Operation Changes: In any shutdown, breakdown, or deviation the Permittee shall

immediately take all practical steps to modify operations to reduce the emission of

any regulated air pollutant. The Commissioner may require feasible and practical

modifications in the operation to reduce emissions of air pollutants. No emissions

units that have an unreasonable shutdown or breakdown frequency of process or

control equipment shall be permitted to operate.

Minn. R. 7019.1000, subp. 4

Fugitive Emissions: Do not cause or permit the handling, use, transporting, or

storage of any material in a manner which may allow avoidable amounts of

particulate matter to become airborne. Comply with all other requirements listed in

Minn. R. 7011.0150.

Minn. R. 7011.0150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-10 02/12/15

Noise: The Permittee shall comply with the noise standards set forth in Minn. R.

7030.0010 to 7030.0080 at all times during the operation of any emission units.

This is a state only requirement and is not enforceable by the EPA Administrator or

citizens under the Clean Air Act.

Minn. R. 7030.0010 - 7030.0080

Inspections: The Permittee shall comply with the inspection procedures and

requirements as found in Minn. R. 7007.0800, subp. 9(A).

Minn. R. 7007.0800, subp. 9(A)

The Permittee shall comply with the General Conditions listed in Minn. R.

7007.0800, subp. 16.

Minn. R. 7007.0800, subp. 16

Malfunction: Any sudden, infrequent, and not reasonably preventable failure of air

pollution control equipment, process equipment, or a process to operate in a

normal or usual manner. Failures that are caused in part by poor maintenance or

careless operation are not malfunctions.

40 CFR Section 60.2

Operation requirement for NSPS Sources: at all times, including periods of startup,

shutdown, and malfunction, owners shall maintain and operate any affected facility

in a manner consistent with good air pollution control practice for minimizing

emissions. Determination of whether acceptable operating and maintenance

procedures are being used will be based on information, which may include, but is

not limited to, monitoring results, opacity observations, review of operating and

maintenance procedures, and inspection of the source.

40 CFR Section 60.11(d)

Operation requirement for NESHAP FF Sources: at all times, including startup,

shutdown, and malfunction, maintain and operate the source, including associated

equipment for air pollution control, in a manner consistent with good air pollution

control practice for minimizing emissions. Determination of whether acceptable

operating and maintenance procedures are being used will be based on information

available to the Administrator which may include, but is not limited to, monitoring

results, review of operating and maintenance procedures, and inspection of the

source.

40 CFR Section 61.12(c)

Air Pollution Control Equipment: The following control equipment downtime of CE

004, CE 005, CE 012, CE 019, CE 068, CE 015, CE 035, CE 036, CE 037, CE 038,

CE 039, CE 040, CE 041, CE 042, CE 043, CE 044, CE 045 and CE 055 is not

itself a deviation during downtime if the applicable permit limit requirement is met.

The Permittee shall keep a record of the duration of downtime.

Minn. R. 7007.0800, subp 2; Minn. R. 7007.0800,

subp. 16(J)

PERFORMANCE TESTING hdr

Performance Testing: Conduct all performance tests in accordance with Minn. R.

ch. 7017 unless otherwise noted in Tables A, B, and/or C.

Minn. R. ch. 7017

Performance Test Notifications and Submittals:

Performance Tests are due as outlined in Tables A and B of the permit. See Table

B for additional testing requirements.

Performance Test Notification (written): due 30 days before each Performance Test

Performance Test Plan: due 30 days before each Performance Test

Performance Test Pre-test Meeting: due 7 days before each Performance Test

Performance Test Report: due 45 days after each Performance Test

Performance Test Report - Microfiche Copy: due 105 days after each Performance

Test

The Notification, Test Plan, and Test Report may be submitted in alternative format

as allowed by Minn. R. 7017.2018.

Minn. Rs. 7017.2030, subp. 1-4,

7017.2018 and Minn. R.

7017.2035, subp. 1-2

Limits set as a result of a performance test (conducted before or after permit

issuance) apply until superseded as specified by Minn. R. 7017.2025 following

written approval of a subsequent performance test on the same unit.

Minn. R. 7017.2025

Opacity Performance Testing: As provided in Minn. R. 7017.2020, subp. 2, the

Permittee may conduct performance testing required by this permit as included in

an approved performance test plan. The Permittee shall be certified in Method 9.

The number of tests shall be determined by the Permittee and MPCA.

Minn. R. ch. 7017

Visible Emission Monitoring: The Permittee shall submit to the MPCA a 30-day

notification if the Permittee has to perform a Method 9 test based on periodic visible

emission monitoring unless more immediate testing is required by this permit. The

Method 9 test shall be conducted for a minimum of 1-hour.

Minn. R. 7007.0800, subp. 6

MONITORING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-11 02/12/15

The Permittee is authorized to install a CEM on any emission unit subject to this

permit, and, once certified, utilize that CEM to demonstrate compliance with any

applicable limit. Once the CEM is installed and certified, any duty limits established

pursuant to stack tests utilized to demonstrate compliance with a relevant limit shall

no longer apply. For any such CEM, the Permittee shall follow the CEM

requirements at Minn. Rs. 7017.1010, 7017.1090 and 7017.1160, and shall submit

an administrative permit amendment to incorporate such requirements for the

particular emission unit where the CEM is being utilized.

Minn. R. 7017.1006

Operation of Monitoring Equipment: Unless otherwise noted in Tables A, B, and/or

C, monitoring a process or control equipment connected to that process is not

necessary during periods when the process is shutdown, or during checks of the

monitoring systems, such as calibration checks and zero and span adjustments. If

monitoring records are required, they should reflect any such periods of process

shutdown or checks of the monitoring system.

Minn. R. 7007.0800, subp. 4(D)

RECORDKEEPING hdr

Recordkeeping: Retain all records at the stationary source for a period of five (5)

years from the date of monitoring, sample, measurement, or report. Records which

must be retained at this location include all calibration and maintenance records, all

original recordings for continuous monitoring instrumentation, and copies of all

reports required by the permit. Records must conform to the requirements listed in

Minn. R. 7007.0800, subp. 5(A).

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7007.0800, subp. 5(C)

When the Permittee determines that no permit amendment or notification is

required prior to making a change, the Permittee must retain records of all

calculations required under Minn. R. 7007.1200. For expiring permits, these

records shall be kept for a period of five years from the date the change was made

or until permit reissuance, whichever is longer. For nonexpiring permits, these

records shall be kept for a period of five years from the date that the change was

made. The records shall be kept at the stationary source for the current calendar

year of operation and may be kept at the stationary source or office of the

stationary source for all other years. The records may be maintained in either

electronic or paper format.

Minn. R. 7007.1200, subp. 4

Recordkeeping: Maintain records describing any insignificant modifications (as

required by Minn. R. 7007.1250, subp. 3) or changes contravening permit terms (as

required by Minn. R. 7007.1350, subp. 2), including records of the emissions

resulting from those changes.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7007.0800, subp. 5(B)

REPORTING/SUBMITTALS hdr

Excess Emissions/Downtime Reports (EERs): due 30 days after end of each

calendar quarter following Initial Startup of the Monitor. (Submit Deviations

Reporting Form DRF-1, as amended). The EER shall indicate all periods of

monitor bypass and all periods of exceedances of a limit including exceedances

allowed by an applicable standard, i.e. during start-up, shutdown, and malfunctions.

The EER must be submitted even if there were no excess emissions, downtime or

bypasses during the quarter (where applicable).

Minn. R. 7017.1110, subps. 1 and 2

Shutdown Notifications: Notify the Commissioner at least 24 hours in advance of a

planned shutdown of any control equipment or process equipment if the shutdown

would cause any increase in the emissions of any regulated air pollutant. If the

owner or operator does not have advance knowledge of the shutdown, notification

shall be made to the Commissioner as soon as possible after the shutdown.

However, notification is not required in the circumstances outlined in Items A, B

and C of Minn. R. 7019.1000, subp. 3.

At the time of notification, the owner or operator shall inform the Commissioner of

the cause of the shutdown and the estimated duration. The owner or operator shall

notify the Commissioner when the shutdown is over.

Minn. R. 7019.1000, subp. 3
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-12 02/12/15

Breakdown Notifications: Notify the Commissioner within 24 hours of a breakdown

of more than one hour duration of any control equipment or process equipment if

the breakdown causes any increase in the emissions of any regulated air pollutant.

The 24-hour time period starts when the breakdown was discovered or reasonably

should have been discovered by the owner or operator. However, notification is not

required in the circumstances outlined in Items A, B and C of Minn. R. 7019.1000,

subp. 2.

At the time of notification or as soon as possible thereafter, the owner or operator

shall inform the Commissioner of the cause of the breakdown and the estimated

duration. The owner or operator shall notify the Commissioner when the

breakdown is over.

Minn. R. 7019.1000, subp. 2

Notification of Deviations Endangering Human Health or the Environment: As soon

as possible after discovery, notify the Commissioner or the state duty officer, either

orally or by facsimile, of any deviation from permit conditions which could endanger

human health or the environment.

Minn. R. 7019.1000, subp. 1

Notification of Deviations Endangering Human Health or the Environment Report:

Within 2 working days of discovery, notify the Commissioner in writing of any

deviation from permit conditions which could endanger human health or the

environment. Include the following information in this written description:

1. the cause of the deviation;

2. the exact dates of the period of the deviation, if the deviation has been corrected;

3. whether or not the deviation has been corrected;

4. the anticipated time by which the deviation is expected to be corrected, if not yet

corrected; and

5. steps taken or planned to reduce, eliminate, and prevent reoccurrence of the

deviation.

Minn. R. 7019.1000, subp. 1

Fugitive Emissions Control Plan: The Permittee shall submit a fugitive emissions

control plan for the paved roads at the ATS Storage Terminal location within 60

days of the date of permit no. 03700011-012 issuance for review and approval by

the Commissioner. The plan will become effective on startup of the ATS Storage

Terminal. The plan shall identify all road fugitive emission sources, primary and

contingent control measures and record keeping. The Permittee shall follow the

actions and record keeping specified in the control plan. The plan may be amended

by the Permittee with the Commissioner's approval. If the Commissioner

determines the Permittee is out of compliance with Minn. R. 7011.0150 or the

fugitive emission control plan, then the Permittee may be required to amend the

control plan and/or to install and operate particulate matter ambient monitors.

Minn. Stat. Section 116.07, subd. 4a; Minn. R.

7007.0100; Minn. R. 7007.0800, subp. 2; Minn. R.

7011.0150; Minn. R. 7009.0020

Application for Permit Amendment: If a permit amendment is needed, submit an

application in accordance with the requirements of Minn. Rs. 7007.1150 to

7007.1500. Submittal dates vary, depending on the type of amendment needed.

Minn. R. 7007.1150 - 7007.1500

Extension Requests: The Permittee may apply for an Administrative Amendment

extend a deadline in a permit by no more than 120 days, provided that the agency

may only extend a deadline established by an applicable requirement described in

Minn. R. 7007.0100, subp. 7, items A to K, if the agency has been delegated

authority to make such extensions by the administrator. Notwithstanding the

previous sentence, the agency may do an administrative amendment to extend a

testing deadline in a permit up to 365 days if the agency finds that the extension is

needed to allow the permittee to test at worst case conditions as required by Minn.

R. 7017.2025, subp. 2.

Minn. R. 7007.1400, subp. 1(H)

Emission Inventory Report: due on or before April 1 of each calendar year following

permit issuance. Submit the report on a form approved by the Commissioner.

Minn. R. 7019.3000 - 7019.3100

Permits: All prior Air Quality Emission Permits are rescinded and replaced by the

Title V permit upon issuance.

Minn. R. 7007.1800 A(1) through (2)

Emission Fees: due 30 days after receipt of an MPCA bill. Minn. R. 7002.0005 - 7002.0095

Risk Management Plan: The Permittee is required to submit a Risk Management

Plan (RMP) under the federal rule, 40 CFR pt. 68. Each owner or operator of a

stationary source, at which a regulated substance is present above a threshold

quantity in a process, shall design and implement an accidental release prevention

program. An initial RMP must be submitted no later than the latest of the following

dates: (1) June 21, 1999; (2) Three years after the date on which a regulated

substance is first listed under 40 CFR Section 68.130; or (3) The date on which a

regulated substance is first present above a threshold quantity in a process. A full

update and resubmission of the RMP is required at least once every five years. The

five-year anniversary date is reset whenever your facility fully updates and

resubmits their RMP.

Risk Management Plan: 40 CFR pt. 68

NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS

UNDER PART 63

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TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-13 02/12/15

The Permittee shall comply with the requirements of National Emission Standards

for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers

and Process Heaters, 40 CFR pt. 63, subp. DDDDD, if applicable, as specified

under 40 CFR Section 63.7490, by the applicable deadlines as specified under 40

CFR Section 63.7495. Compliance date for existing sources is January 31, 2016 or

as subsequently modified by applicable regulatory amendment or judicial order.

40 CFR pt. 63, subp. DDDDD

Equipment subject to National Emission Standards for Hazardous Air Pollutants for

Site Remediation, 40 CFR pt. 63, subp. GGGGG following 40 CFR pt. 61, subp. FF

for compliance is required to follow the general provisions of 40 CFR pt. 61, subp.

A, not 40 CFR pt. 63, subp. A. Such equipment is therefore exempt from Startup,

Shutdown and Malfunction plans and related documentation and reporting

requirements. (See 10/31/2006 email from Mr. Greg Nizich USEPA referenced in

MACT GGGGG NOCS report dated 11/3/2006.)

40 CFR pt. 63, subp. GGGGG

When transferring remediation material off-site you must transfer to a facility that

meets the requirements in 40 CFR Section 63.7936(b).

40 CFR Section 63.7936 (a) and (b)

Each shipment of remediation material that is being transferred off-site must

include a notice with each shipment that states the remediation material contains

organic HAP that are to be treated according to the provisions of this subpart.

Receiving facility must have submitted to the EPA a written certification that the

facility will manage remediation material according to the requirements of 40 CFR

Sections 63.7885 through 63.7957.

40 CFR Section 63.7936 (b)(3)

For changes that do not require a permit amendment but are subject to section

112(j) of the Clean Air Act:

1. The Permittee shall submit a Part 1 MACT application within 30 days of startup

of any 112(j) affected source. The application shall meet the requirements of 40

CFR Section 63.53(a).

2. The Permittee shall submit a Part 2 MACT application within 90 days of startup

of any 112(j) affected source. The application shall meet the requirements of 40

CFR Section 63.53(b).

The definition of a 112(j) affected source is found at 40 CFR Section 63.51. As of

permit issuance, 112(j) affected sources include the following:

a. brick and structural clay products manufacturing; and

b. clay ceramics manufacturing.

40 CFR Section 63.52(b)(1) and 63.52(e)(1)

NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS

UNDER PART 61

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Benzene Waste Streams: The Permittee shall control benzene waste streams per

40 CFR pt. 61, subp. FF standards and install, operate, and maintain a treatment

process to remove or destroy benzene to less than 10 ppmw.

40 CFR Section 61.342(c); 40 CFR Section

61.348(b)(1); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

The Permittee must determine flow-weighted annual average benzene

concentration in the stream by collecting samples and analyzing waste streams or

utilizing knowledge of the waste per 40 CFR Section 61.355(c).

40 CFR Section 61.355(c); 40 CFR Section 61.356(b);

Minn. R. 7011.9930(E)

Records: The Permittee shall maintain records for NESHAP, Subpart FF

equipment.

40 CFR Section 61.342(g); 40 CFR Section 61.356;

Minn. R. 7011.9930(E)

Under 40 CFR pt. 61, subp. FF, the affected source is the entire facility. The

Permittee may modify equipment within the facility and add/remove/modify control

equipment without additional prior approval consistent with 40 CFR pt. 61, subp.

FF. Note, Subpart FF does not require that all benzene waste streams be

controlled as long as they are accounted for properly under the rule.

40 CFR Section 61.05; 40 CFR Section 61.15

NESHAP, Subpart FF Quarterly Reports: The Permittee shall prepare and submit

quarterly NESHAP inspection and certification report due 30 days after end of each

calendar quarter.

40 CFR Section 61.357; 40 CFR Section 63.655; Minn.

R. 7011.7280; Minn. R. 7011.9930(E)

NESHAP, Subpart FF Annual Corrective Report- due by April 7th of each year. 40 CFR Section 61.357(d)(8); Minn. R 7011.7280;

Minn. R. 7011.9930(E)

Notification: The Permittee shall notify the Administrator within 30 days of a

change in the information submitted in the initial notification of applicability of 40

CFR pt. 61, subp. FF if change would affect determination of applicability.

40 CFR Section 61.10(a) to 61.10(d)

The owner or operator shall notify the Administrator of intent to conduct a required

performance test at least 30 days before the performance test is scheduled.

40 CFR Section 61.13(c)

A final determination to deny any request for a waiver will be in writing and will set

forth the specific grounds on which the denial is based. The final determination will

be made within 60 days after presentation of additional information or argument; or

within 60 days after the final date specified for the presentation if no presentation is

made.

40 CFR Section 60.11(e)(6); 40 CFR Section

60.11(e)(7); 40 CFR Section 60.11(e)(8); 40 CFR

Section 60.4(a); 40 CFR Section 60.4(b)(Y)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-14 02/12/15

Unless otherwise specified in an applicable subpart, samples shall be analyzed and

emissions determined within 30 days after each emission test has been completed.

The owner or operator shall report the determinations of the emission test to the

Administrator by a registered letter sent before the close of business on the 31st

day following the completion of the emission test.

40 CFR Section 61.13(f)

Leaks into Cooling Towers: The Permittee shall follow the requirements set forth in

Paragraphs 69 (b) and 74 (e) of the Consent Decree between FHR, EPA and

MPCA (United States and State of Minnesota v. Koch Petroleum Group, L.P. (now

Flint Hills Resources LP), Civil Action No. 00-2756, United States District Court for

the District of Minnesota), as amended and as applicable to the Pine Bend refinery,

for addressing any benzene associated with leaks of process fluids into cooling

tower systems for the purpose of compliance with the Benzene Waste NESHAP.

Consequently, the point of waste generation under 40 CFR Section 61.341 of any

cooling tower subject to these requirements shall be the point where the water is

blown down to a sewer drain or other wastewater conveyance. See Appendix D.

40 CFR pt. 61, subp. FF

DETERMINING IF A PROJECT/MODIFICATION IS SUBJECT TO NEW SOURCE

REVIEW (NSR)

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These requirements apply if a reasonable possibility (RP) as defined in 40 CFR

Section 52.21(r)(6)(vi) exists that a proposed project, analyzed using the

actual-to-projected-actual (ATPA) test (either by itself or as part of the hybrid test at

Section 52.21(a)(2)(iv)(f)) and found to not be part of a major modification, may

result in a significant emissions increase (SEI). If the ATPA test is not used for the

project, or if there is no RP that the proposed project could result in a SEI, these

requirements do not apply to that project. The Permittee is only subject to the

Preconstruction Documentation requirement for a project where a RP occurs only

within the meaning of Section 52.2(r)(6)(vi)(a).

Even though a particular modification is not subject to NSR, or where there isn't a

RP that a proposed project could result in a SEI, a permit amendment,

recordkeeping, or notification may still be required by Minn. R. 7007.1150 -

7007.1500.

Title I Condition: 40 CFR Section 52.21(r)(6); Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 2

Preconstruction Documentation -- Before beginning actual construction on a

project, the Permittee shall document the following information:

1. A description of the project

2. Identification of the emission unit(s) whose emissions of an NSR pollutant could

be affected

3. The potential emissions of any existing or new emission units affected by the

project.

4. A description of the applicability test used to determine that the project is not a

major modification for any regulated NSR pollutant, including the baseline actual

emissions, the projected actual emissions, the amount of emissions excluded due

to increases not associated with the modification and that the unit(s) could have

accommodated during the baseline period, an explanation of why the amounts

were excluded, and any creditable contemporaneous increases and decreases that

were considered in the determination.

The Permittee shall maintain records of this documentation.

Title I Condition: 40 CFR Section 52.21(r)(6); Minn. R.

7007.3000; Minn. R. 7007.0800, subps. 4 & 5

The Permittee shall monitor the actual emissions of any regulated NSR pollutant

that could increase as a result of the project and that were analyzed using the

ATPA test, and the potential emissions of any regulated NSR pollutant that could

increase as a result of the project and that were analyzed using potential emissions

in the hybrid test. The Permittee shall calculate and maintain a record of the sum

of the actual and potential (if the hybrid test was used in the analysis) emissions of

the regulated pollutant, in tons per year on a calendar year basis, for a period of 5

years following resumption of regular operations after the change, or for a period of

10 years following resumption of regular operations after the change if the project

increases the design capacity of or potential to emit of any unit associated with the

project.

Title I Condition: 40 CFR Section 52.21(r)(6); Minn. R.

7007.3000; Minn. R. 7007.0800, subps. 4 & 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-15 02/12/15

The Permittee must submit a report to the Agency if the annual summed (actual,

plus potential if used in hybrid test) emissions differ from the preconstruction

projection and exceed the baseline actual emissions by a significant amount as

listed at 40 CFR Section 52.21(b)(23). Such report shall be submitted to the

Agency within 60 days after the end of the year in which the exceedances occur.

The report shall contain:

a. The name and ID number of the facility, and the name and telephone number of

the facility contact person

b. The annual emissions (actual, plus potential if any part of the project was

analyzed using the hybrid test) for each pollutant for which the preconstruction

projection and significant emissions increase are exceeded.

c. Any other information, such as an explanation as to why the summed emissions

differ from the preconstruction projection.

Title I Condition: 40 CFR Section 52.21(r)(6); Minn. R.

7007.3000; Minn. R. 7007.0800, subps. 4 & 5

EMISSION LIMITS (PORTABLE DIESEL ENGINES) hdr

(Portable Diesel Engines) Power output from portable diesel engines: less than or

equal to 6.3696 MMhp-hr per year using a 12-month rolling sum from the sum of all

non-exempt portable diesels.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input using 3-hour

Rolling Average (Compliance with the fuel sulfur content standard will demonstrate

compliance with this requirement). (Portable Diesel Engines)

Minn. R. 7011.2300, subp. 2

Opacity: less than or equal to 20 percent opacity once operating temperatures have

been attained. (visible air contaminants) (Portable Diesel Engines)

Minn. R. 7011.2300, subp. 1

OTHER LIMITS AND REQUIREMENTS (PORTABLE DIESEL ENGINES) hdr

(Portable Diesel Engines) Diesel Engines Allowed: The Permittee may bring new

portable diesels on-site, remove existing portable diesels, and modify existing

portable diesels without applying for a permit amendment. (Limit for NOx

Emissions)

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

(Portable Diesel Engines) If and where the Permittee utilizes portable diesel

engines according to the definition of nonroad engine per 40 CFR Section 89.2,

and chooses not to track such engines against the 6.3696 MMhp-hr limit then:

The Permittee shall keep records for each nonroad engine that will include:

1) Date that the nonroad engine is brought onsite.

2) Date that the nonroad engine is taken offsite and/or moved to a different location.

3) Identification number.

4) Rated capacity of the nonroad engine.

5) The model year and date of manufacture (as defined by the applicable nonroad

engine rule).

6) Which nonroad provision that the nonroad engine is certified under.

7) Rental company information.

8) Function of the nonroad engine.

While on site, each engine shall be labeled in such way that it can be determined

that it is a nonroad engine and not one of the permitted engines covered by this air

permit.

Minn. R. 7007.0800, subps. 4 and 5

(Portable Diesel Engines) Unless tracked against the 6.3696 MMhp-hr limit, the

Permittee shall not have nonroad engines in one location for more than 12

consecutive months. Any engine, or engines, that replaces an engine at a location

and that is intended to perform the same or similar function as the engine it

replaced will be included in calculating the consecutive time period.

40 CFR Section 1068.30, "Nonroad engines", (2)(iii)

(Portable Diesel Engines) For a nonroad engine that is excluded from any

requirements of 40 CFR pt.1068 because it is a stationary engine, the Permittee

may not move it or install it in any mobile equipment, except as allowed by the

provisions of 40 CFR pt. 1068. The Permittee may not circumvent or attempt to

circumvent the residence-time requirements of paragraph (2)(iii) of the nonroad

engine definition in 40 CFR Section 1068.30.

40 CFR Section 1068.101(b)(3)

(Portable Diesel Engines) Definition of Mobile Source, Construction and

Maintenance Activities:

Diesel engines used to power a mobile source or used for construction or

maintenance or repair activities are exempt from the 6.3696 MMhp-hr limit and the

nonroad engine requirements of this permit and air permitting amendments.

(continued below)

Minn. R. 7007.1150(B)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-16 02/12/15

(continued from above)

(Portable Diesel Engines) Mobile Source - includes cranes, fork trucks, man lifts,

trucks, back hoes, and front end loaders. A diesel located on a mobile source for

which the primary activity of the engine is to power equipment other than the mobile

source is not covered by this exemption.

Maintenance or Repair Activity - includes welders, light plant sandblasters,

waterblasters (used to clean heat exchanger bundles), and

generators/compressors that are used to operate tools to perform maintenance or

repairs.

Construction Activity - diesel driven units used temporarily to construct or modify

refinery equipment and structures. Diesel driven units that are hooked up to the

refinery equipment in order to aid or direct the refinery process, even if it temporary

action due to equipment malfunction, are not covered by this exemption.

Minn. R. 7007.1150(B)

RECORDKEEPING AND REPORTING REQUIREMENTS (PORTABLE DIESEL

ENGINES)

hdr

(Portable Diesel Engines) Recordkeeping: The Permittee shall calculate and record

the monthly and the 12-month rolling sum of the total power output from portable

diesel engines (MMhp-hr/month and MMhp-hr/yr) by the 28th day of each month for

the period with the preceding month. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

(Portable Diesel Engines) Recordkeeping: Calculate and record the monthly hours

of operation in hours per month. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

(Portable Diesel Engines) Report: due 30 days after end of each calendar quarter

following permit issuance if there are any exceedances of MMhp-hr per month and

per year.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-17 02/12/15

Subject Item: GP 002 Cooling Towers (#1, #3, #4, #5, #6 and #7) and associated Heat Exchange Systems

Associated Items: EU 268 No 1 Cooling Tower - zFugitive

EU 269 No 3 Cooling Tower - zFugitive

EU 270 No 4 Cooling Tower - zFugitive

EU 271 No 5 Cooling Tower - zFugitive

EU 272 No 6 Cooling Tower - zFugitive

EU 354 No 7 Cooling Tower - zFugitive

What to do Why to do it

EMISSION LIMITS hdr

Total Particulate Matter: less than or equal to 5.5 tons/year using 365-day Rolling

Sum for EU 269.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

PM < 10 micron: less than or equal to 2.4 tons/year using 365-day Rolling Sum for

EU 269.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Total Particulate Matter: less than or equal to 4.3 tons/year using 365-day Rolling

Sum for EU 270. This limit becomes effective upon startup of EU 296.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

PM < 10 micron: less than or equal to 1.9 tons/year using 365-day Rolling Sum for

EU 270. This limit becomes effective upon startup of EU 296.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Total Particulate Matter: less than or equal to 4.3 tons/year using 365-day Rolling

Sum for EU 271.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

PM < 10 micron: less than or equal to 1.9 tons/year using 365-day Rolling Sum for

EU 271.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Total Particulate Matter: less than or equal to 5.7 tons/year using 365-day Rolling

Sum for EU 272.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

PM < 10 micron: less than or equal to 2.5 tons/year using 365-day Rolling Sum for

EU 272.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Volatile Organic Compounds: less than or equal to 11.96 tons/year using 365-day

Rolling Sum for EU 272, if modified as part of the #3 Crude/Coker Improvements

permit. This limit is effective upon startup of EU 272 following modifications made

as part of the #3 Crude/Coker Improvements permit.

Minn. R. 7007.0800, subp. 2

Volatile Organic Compounds: less than or equal to 7.36 tons/year using 365-day

Rolling Sum for EU 354, upon startup.

Minn. R. 7007.0800, subp. 2

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

PM and PM10 Emission Calculations: For EU268, EU269, EU270, EU271 and

EU272, the Permittee shall use the following to calculate PM and PM10 emissions,

unless an alternative calculation method is proposed by the Permittee and

approved by the MPCA in accordance with Minn. R. 7019.3100:

PM Emissions (tons/day) = [PRR x D x TDS x 60 min/hr x 8.3 lb/gal x (1 part

/1,000,000 parts) x (24 hr/day)]/ (2000 lb/ton)

where

PRR = Average daily pump recirculation rate (gallons/minute)

D = Drift specification in percent drift (maximum of 0.001%)

TDS = Total dissolved solids concentration in cooling water in parts per million

PM10 Emissions (tons/day) = PM Emissions (tons/day) x 0.47

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

PM and PM10 Recordkeeping: For EU 268, EU 269, EU 270, EU 271 and EU 272,

the Permittee shall calculate and record the daily and 365-day rolling sum

PM/PM10 emissions from each cooling tower. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

For heat exchange systems submit Periodic Reports that include the information

found in 40 CFR Section 63.655(g)(9)(i) through (vi).

40 CFR Section 63.655(g)(9); Minn. R. 7011.7280(A)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-18 02/12/15

The owner operator of a heat exchange system shall comply with recordkeeping

requirements of paragraphs (i)(4)(i) through (vi) of 40 CFR Section 63.655.

40 CFR Section 63.655; Minn. R. 7011.7280(A)

The Permittee shall determine compliance with the VOC limits for EU272 and

EU354 if actual emissions, as calculated using the "Air Stripping Method (Modified

El Paso Method) for Determination of Volatile Organic Compound Emissions from

Water Sources (January 2003)", and calculation basis from MACT CC and length of

time to repair from the time of sampling, are at or below these limits. Specifically,

FHR shall apply the emission rate (calculated from the sampling results and cooling

tower recirculation rate) from the time sampled until the next sample that changes

the Modified El Paso based emission rate. Samples shall be taken at least monthly,

but may be taken more frequently at the discretion of FHR.

Minn. R. 7007.0800, subps. 2 and 4

Recordkeeping: The Permittee shall calculate and record the daily and 365-day

Rolling Sum of VOC emissions at EU272 and EU354 by the 28th day of each

month for the 365-day Rolling Sum periods ending on the last day of the preceding

month. These records shall be maintained for at least five (5) years. This

requirement is effective for EU272 upon startup following the modifications made

as part of the #3 Crude/Coker Improvements permit and for EU354 upon startup.

Minn. R. 7007.0800, subp. 5

Reporting: The Permittee shall report, in its Quarterly Air Quality and Excess

Emissions Report, the rolling 365-day average of VOC emissions at EU272 and

EU354, for each day in the reporting period. This requirement is effective for EU272

upon startup following modifications made as part of the #3 Crude/Coker

Improvements permit and for EU354 upon startup.

Minn. R. 7007.0800, subp. 6

OTHER REQUIREMENTS hdr

The Permittee shall analyze cooling tower water for chromium if requested by the

Administrator or the MPCA.

40 CFR Section 63.404; Minn. R. 7011.7160

The Permittee shall retain copy of Initial Notification and Notification of Compliance

status on-site for a minimum of 5 years.

40 CFR Section 63.10; 40 CFR Section 63.405; 40

CFR Section 63.406; 40 CFR Section 63.9; Minn. R.

7011.7160; Minn. R. 7011.7280

Perform monthly monitoring to identify leaks of total strippable volatile organic

compound (VOC) from each heat exchange system subject to the requirements of

40 CFR Section 63.654 according to the procedures in 63.654 (c)(1) and (2).

40 CFR Section 63.654(c)

If a leak is detected, the owner or operator must repair the leak to reduce the

measured concentration to below the applicable action level as soon as

practicable, but no later than 45 days after identifying the leak, except as specified

in 40 CFR Section 63.645 (e) and (f). Alternatively the leaking exchanger may be

isolated, bypassed, or otherwise removed from service until it is otherwise repaired.

40 CFR Section 63.654(d), (d)(1)-(5)

If a leak is detected when monitoring a cooling tower return line, additional

monitoring may be conducted to identify leaks of total strippable VOC emissions

using Modified El Paso Method from each heat exchanger or group of heat

exchangers in organic HAP service associated with the heat exchange system for

which the leak was detected. If the additional monitoring shows that the total

strippable VOC concentration in the stripped air at the heat exchanger exit line for

each heat exchanger in organic HAP service is less than 6.2 ppmv for existing

sources or less than 3.1 ppmv for new sources, the heat exchange system is

excluded from repair requirements.

40 CFR Section 63.654(e)

Delay of Repair: a leaking heat exchanger may be placed on delay of repair within

45 days of leak identification if the repair is technically infeasible without a

shutdown and the total strippable VOC concentration (as methane) is initially and

remains less than 62 ppmv for all monthly monitoring periods during the delay of

repair. Repair must be conducted during the next scheduled shutdown of the heat

exchange system and within 30 days of the monitoring event in which the leak was

62 ppmv or greater total strippable VOC (as methane).

40 CFR Section 63.654(f)(1)

Delay of Repair: a leaking heat exchanger may be placed on delay of repair within

45 days of leak identification if the necessary equipment, parts, or personnel are

not available and the total strippable VOC concentration (as methane) is initially

and remains less than 62 ppmv for all monthly monitoring periods during the delay

of repair. Repair must occur within 120 calendar days of being placed on Delay of

Repair and within 30 days of a monitoring event in which the leak was 62 ppmv or

greater total strippable VOC (as methane).

40 CFR Section 63.654(f)(1)

For heat exchange systems placed on Delay of Repair: Record: the reasons for

delaying repair, a schedule for completing the repair as soon as practical, the date

and concentration of the leak as first identified and the results of all subsequent

monthly monitoring events during the delay of repair and an estimate of the

potential emissions from the leaking heat exchange system or heat exchanger per

40 CFR Section 63.654(g)(4)(i) and (g)(4)(ii).

40 CFR Section 63.654(f)(2)

Submit a Notification of Compliance Status report per the requirements specified in

40 CFR Section 63.655(f).

40 CFR Section 63.655(f)(1) & (g)(9)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-19 02/12/15

The point of waste generation under 40 CFR Section 61.431 of any of the FHR

cooling tower systems affected by the Consent Decree shall be considered to the

point where the water is blown down to the sewer drain or other wastewater

conveyance. For the avoidance of doubt, this means that so long as the facility is

complying with the monitoring and repair requirements of subparagraph (b), cooling

tower water combined with process fluids that have leaked into the cooling tower

system shall not be considered a waste stream until after such water has been

blown down to a wastewater conveyance. (Reference 2001 Consent Decree 69(b)).

CAAA of 1990; Minn. R. 7007.0800, subp. 2

Recordkeeping for EU 272 and EU 354 BACT Limits: The Permittee shall maintain

cooling tower drift eliminators in accordance with good operation and maintenance

practices. The cooling towers shall be inspected from safely accessible external

access points not less than semiannually to inspect the drift eliminators that are

visible to determine if the drift eliminators are in good working order. A complete

inspection of all cooling tower drift eliminators shall be completed during scheduled

internal maintenance downtime events. Limit is effective upon startup of the cooling

towers following modifications made as part of the #3 Crude/Coker Improvements

permit. This limit shall not apply to EU 272 if the modifications to EU 272 are not

completed. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

BACT LIMITS FOR NO. 6 and NO. 7 COOLING TOWERS hdr

Design liquid drift rate shall be specified to meet 0.0005% drift. This limit is

applicable to all Cooling Tower No. 7 (EU 354) cells and existing cells of Cooling

Tower No. 6 (EU 272). Limit is effective upon startup of the cooling towers following

modifications made as part of the #3 Crude/Coker Improvements permit. This limit

shall not apply to EU 272 if the modifications to EU 272 are not completed. (BACT

Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Design liquid drift rate shall be specified to meet 0.0050% drift. This limit is

applicable to new "helper cells" of Cooling Tower No. 6 (EU 272). Limit is effective

upon startup of the cooling tower following modifications made as part of the #3

Crude/Coker Improvements permit. This limit shall not apply if the modifications to

EU 272 are not completed. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

NESHAP Q REQUIREMENTS FOR COOLING TOWER NO. 7

(Applicable to EU354)

hdr

The Notification of Compliance Status must:

i) Be signed by a responsible official who also certifies the accuracy of the report;

ii) Certify that source has complied with Section 63.402 of this subpart; and

iii) Include the information required in paragraph (a)(1)(iv) of this section.

iv) Include the following statement: "I certify that no chromium-based water

treatment chemicals have been introduced since (the initial compliance date) into

any IPCT located within the facility for any purpose.

40 CFR Section 63.405(b)(2)

Upon initial startup, no chromium-based water treatment chemicals shall be used in

the cooling tower.

40 CFR Sections 63.6(b)(2), 63.402 and 63.403(c)

The Permittee shall maintain files of all information required by this part recorded in

a form suitable and readily available for expeditious inspection and review. The files

shall be retained for at least 5 years following the date of each occurrence,

measurement, maintenance, corrective action, report or record. At a minimum, the

most recent 2 years of data shall be retained on site. The remaining 3 years of data

may be retained off site. Such files may be maintained on microfilm, on a computer,

on computer floppy disks, on magnetic tape disks or on microfiche.

40 CFR Sections 63.10(b) and 63.404

To demonstrate continuing compliance with 40 CFR Section 63.402, the Permittee

shall maintain copies of the initial notification and the notification of compliance

status as required by 40 CFR Section 63.405 for a period of at least 5 years onsite.

This requirement is applicable to EU354.

40 CFR Section 63.406
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-20 02/12/15

Subject Item: GP 003 ULSD Project CO Emissions

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

EU 296 No. 4 Hydrogen Plant Reformer - Refining Equipment

SV 167 Hydrogen Plant PSA Feed Bypass

SV 168 Hydrogen Plant PSA Purge Bypass

What to do Why to do it

EMISSION LIMIT hdr

Carbon Monoxide: less than or equal to 66.1 tons/year using 365-day Rolling Sum

(EU 294, EU 295 and EU 296)

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

MONITORING REQUIREMENTS hdr

CO Analyzer: The Permittee shall install, calibrate, maintain and operate an

analyzer to continuously monitor the CO concentration in the Pressure Swing

Adsorption (PSA) feed stream.

Minn. R. 7007.0800, subp. 4

Flow Meter: The Permittee shall install, calibrate, maintain and operate one or

more flow meter (s) to continuously measure the flow (s) of the "hot" and "cold"

vents (upstream and downstream) of the PSA system upon startup of EU 296.

Minn. R. 7007.0800, subp. 4

Bypass Valve Status Monitor: The Permittee shall install, calibrate, maintain and

operate monitors to determine bypass valve status and continuously determine

whether the bypass valves are open or closed.

Minn. R. 7007.0800, subp. 4

Monitoring Equipment Calibration: Calibrate and/or maintain CO analyzer, flow

meters and bypass valve according to manufacturer specifications. Maintain

documentation showing that the calibrations and/or maintenance has been

completed.

Minn. R. 7007.0800, subp. 4(D)

RECORDKEEPING REQUIREMENTS hdr

CO Calculations and Recordkeeping: The Permittee shall calculate and record the

daily and 365-day rolling sum CO emissions from the listed emissions units above.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

CO Calculations: When a bypass valve is open, the flow meter shall be used to

monitor the flow to the PSA unit and the CO analyzer shall be used to monitor the

CO concentration in the PSA feed stream.

Minn. R. 7007.0800, subp. 5

Recordkeeping: The Permittee shall record the daily and the 365-day rolling sum

of CO emissions from the PSA bypass vents. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-21 02/12/15

Subject Item: GP 004 ULSD Project VOC Emissions

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

EU 296 No. 4 Hydrogen Plant Reformer - Refining Equipment

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

TK 522 Heavy Naphtha

TK 523 Heavy Naphtha

What to do Why to do it

EMISSION LIMIT hdr

Volatile Organic Compounds: less than or equal to 25.7 tons/year using 12-month

Rolling Sum (EU 294, EU 295, EU 296, FS 133, FS 134, TK 943, TK 944, and TK

945)

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENT hdr

VOC Calculations and Recordkeeping: By the 28th day of each month, the

Permittee shall sum and record VOC emissions from the listed emission units for

each preceding month and for the previous 12 months (12-month rolling sum).

Emissions shall be calculated using the most current AP-42 emission factor for

uncontrolled combustion of natural gas unless a different emission factor is

developed by the Permittee and approved by the MPCA in accordance with Minn.

Rs. 7019.3040 to 7019.3100. Fugitive emissions will be determined on a

semi-annual basis after all required monitoring is completed. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-22 02/12/15

Subject Item: GP 007 Tanks subject to NSPS UU (each tank)

Associated Items: TK 019 Asphalt

TK 029 Asphalt

TK 037 Asphalt

TK 039 Asphalt

TK 411 Asphalt

TK 412 Asphalt

TK 414 Asphalt

TK 415 Asphalt

TK 416 Asphalt

TK 417 Asphalt

TK 418 Asphalt

TK 423 Asphalt

TK 424 Asphalt

What to do Why to do it

STANDARDS hdr

After the compliance dates specified in paragraph (h) of this section (8/18/98), a

Group 1 or Group 2 storage vessel that is part of an existing source and is also

subject to the provisions of 40 CFR pt. 60, subp. Kb is required to comply only with

the requirements of 40 CFR pt. 60, subp. Kb.

40 CFR Section 63, subp. CC

40 CFR Section 63.640(n)(1),

NSPS Kb Overlap

Standards for these tanks only apply while they are storing asphalt. 40 CFR Section 60.11(d); 40 CFR Section 60.470(a);

Minn. R. 7011.0950

Opacity: Within 60 days after achieving the maximum production rate at which the

affected facility will be operated, but not later than 180 days after initial startup of

such facility, no owner or operator subject to the provisions of this subpart shall

cause to be discharged into the atmosphere from any asphalt storage tank exhaust

gases with opacity greater than 0 percent, except for one consecutive 15-minute

period in any 24-hour period when the transfer lines are being blown for clearing.

The control device shall not be bypassed during this 15-minute period.

The Permittee is allowed to undertake preventative maintenance on tank demister

control equipment while tank is in service. This is not considered a deviation as

long as the opacity standard is met.

Limit does not apply during periods of startup, shutdown, and malfunction.

40 CFR Section 60.11(c); 40 CFR Section 60.472(c);

Minn. R. 7011.0950

PERFORMANCE TEST REQUIREMENTS hdr

In conducting performance tests required in 40 CFR Section 60.8(b), the owner

shall use as reference methods and procedures the test methods in Appendix A of

this part or other methods and procedures so specified in the section, except as

provided in 40 CFR Section 60.8(b).

40 CFR Section 60.474(b)

Method 9 and the procedures in 40 CFR Section 60.11 shall be used to determine

opacity.

40 CFR Section 60.474(c)(5)

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

An owner or operator subject to the provisions of this subpart and using a control

device not mentioned in 40 CFR Section 60.473(a) and (b) shall provide to the

Administrator information describing the operation of the control device and the

process parameter(s) which would indicate proper operation and maintenance of

the device. The Administrator may require continuous monitoring and will determine

the process parameters to be monitored. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

40 CFR Section 60.473(c)

The industry is exempted from the quarterly reports required under 40 CFR Section

60.7(c). The owner/operator is required to record and report the operating

temperature of the control device during the performance test and, as required by

40 CFR Section 60.7(d), maintain a file of the temperature monitoring results for at

least two years. The records may be maintained in either electronic or paper

format, unless it is expressly prohibited.

40 CFR Section 60.473(d)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-23 02/12/15

Report: May apply to change opacity standard. 40 CFR Section 60.11(e)(6)-(8); 40 CFR Section

60.4(a); 40 CFR Section 60.4(b)(Y)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-24 02/12/15

Subject Item: GP 009 Tanks subject to VOC Limit (CFP)

Associated Items: TK 001 Organic Liquid

TK 002 Organic Liquid

TK 003 Organic Liquid

TK 004 Organic Liquid

TK 005 Organic Liquid

TK 006 Organic Liquid

TK 007 Organic Liquid

TK 010 Organic Liquid

TK 011 Organic Liquid

TK 012 Organic Liquid

TK 013 Organic Liquid

TK 014 Organic Liquid

TK 015 Organic Liquid

TK 016 Organic Liquid

TK 017 Organic Liquid

TK 018 Organic Liquid

TK 019 Asphalt

TK 021 Organic Liquid

TK 022 Organic Liquid

TK 023 Organic Liquid

TK 024 Organic Liquid

TK 025 Organic Liquid

TK 026 Organic Liquid

TK 027 Organic Liquid

TK 028 Organic Liquid

TK 029 Asphalt

TK 030 Organic Liquid

TK 031 Organic Liquid

TK 033 Organic Liquid

TK 035 Organic Liquid

TK 037 Asphalt

TK 038 Organic Liquid

TK 039 Asphalt

TK 046 Organic Liquid

TK 047 Organic Liquid

TK 048 Organic Liquid

TK 049 Organic Liquid

TK 061 Organic Liquid

TK 062 Organic Liquid

TK 063 Organic Liquid

TK 064 Organic Liquid @ 94 Unit

TK 065 Ethanol

TK 066 Organic Liquid

TK 067 Organic Liquid

TK 068 Organic Liquid
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-25 02/12/15

Associated Items: TK 080 Organic Liquid

TK 081 Organic Liquid

TK 082 Organic Liquid

TK 083 Organic Liquid

TK 084 Organic Liquid

TK 085 Organic Liquid

TK 086 Organic Liquid

TK 087 Organic Liquid

TK 088 Organic Liquid

TK 130 Organic Liquid

TK 131 Organic Liquid

TK 132 Organic Liquid

TK 133 Organic Liquid

TK 134 Organic Liquid

TK 150 Organic Liquid

TK 151 Organic Liquid

TK 152 Organic Liquid

TK 153 Organic Liquid

TK 154 Organic Liquid

TK 160 Organic Liquid

TK 161 Organic Liquid

TK 200 Organic Liquid@ 103 Unit

TK 201 Organic Liquid @ 103 Unit

TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

TK 336 Organic Liquid Storage Tank

TK 411 Asphalt

TK 412 Asphalt

TK 414 Asphalt

TK 415 Asphalt

TK 416 Asphalt

TK 417 Asphalt

TK 418 Asphalt

TK 423 Asphalt

TK 424 Asphalt

What to do Why to do it

EMISSION LIMIT hdr

Volatile Organic Compounds: less than or equal to 411 tons/year using 12-month

Rolling Sum all the tanks listed above. (Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENTS hdr

Recordkeeping: The Permittee shall record product throughput in barrels (bbl). The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 4

Recordkeeping: The Permittee shall record the total VOC emissions from listed

tanks in tons/yr as a 12-month rolling average. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-26 02/12/15

Subject Item: GP 010 Tanks/Basins subject to NESHAP FF w/vapor recovery & control device

Associated Items: EU 178 OSWTP - API Oil/Water Separator Fore Bay (94B1A & 94B1B) - Separation Equipment

EU 182 OSWTP - Sludge Basin 2A - Refining Equipment

EU 183 OSWTP - Equalization Basin 2B - Refining Equipment

EU 184 OSWTP - Equalization Basin 2C - Refining Equipment

EU 185 OSWTP-Enhanced Biological Treatment Basin 94B3C - Refining Equipment

EU 186 OSWTP - DAF Tank (old) - Refining Equipment

EU 187 OSWTP - DAF Tank (new) - Refining Equipment

EU 188 OSWTP - DAF Rapid Mix Tank (old) - Mixing Equipment

EU 189 OSWTP - DAF Rapid Mix Tank (new) - Mixing Equipment

EU 190 OSWTP - DAF Floc Tank (old) - Refining Equipment

EU 191 OSWTP - DAF Floc Tank (new) - Refining Equipment

EU 218 Old Oil/Water Separator at Old Bottom Loading Rack - Loading-Unloading Equipment

EU 222 11V-45 Sludge Recycle Tanks - Refining Equipment

EU 223 14V-22 Slop Drum - Refining Equipment

EU 278 OSWTP-API Oil/Water Separator Exit Bay (94B1A & 94B1B) - Separation Equipment

EU 280 OSWTP-Enhanced Biological Treatment Basin 94B3A - Refining Equipment

EU 281 OSWTP-Enhanced Biological Treatment Basin 94B3B - Refining Equipment

EU 289 Air Saturation Drum 94V22 - Separation Equipment

EU 290 94V-25D Wemco D Cell - Refining Equipment

EU 291 94V-25E Wemco E Cell - Refining Equipment

EU 292 94V-25F Wemco F Cell - Refining Equipment

EU 293 Air Saturation Drum 94V5 - Separation Equipment

EU 314 Oily Sludge Storage Vessel - Material Handling Equipment

EU 327 OSWTP- Dissolved Nitrogen Floatation Unit - Dissolver

EU 345 Desalter Brine API 94ME259A - Refining Equipment

EU 346 Desalter Brine API 94ME259B - Refining Equipment

TK 336 Organic Liquid Storage Tank

TK 524 Wastewater Storage Tank 102TK12

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

All equipment that contains waste subject to NESHAP FF standards: The cover

and all openings (e.g., access hatches, sampling ports, and gauge wells) shall be

designed to operate with no detectable emissions as indicated by an instrument

reading of less than 500 ppmv above background, as determined initially and

thereafter at least once per year by the methods specified in 40 CFR Section

61.355(h).

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.343(a)(1)(i); 40 CFR Section

61.343(a)(1)(i)(B); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Install, operate, and maintain a fixed-roof and closed-vent system that routes all

organic vapors vented from the tank to a control device.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.343(a)(1); 40 CFR Section

61.343(a)(1)(i); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-27 02/12/15

Measuring: The Permittee shall test equipment for compliance with no detectable

emissions in accordance with the following requirements: (1) Monitoring shall

comply with Method 21 from appendix A of 40 CFR part 60.

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.343(a)(1)(i)-(i)(A); 40 CFR Section

61.355(h); 40 CFR Section 61.355(h)(1)-(4); 40 CFR

Section 61.355(h)(4)(i)-(ii); 40 CFR Section

61.355(h)(5)-(7); 40 CFR Section 61.356(h); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

(4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.343(a)(1); 40 CFR Section

61.355(h); 40 CFR Section 61.355(h)(1)-(4); 40 CFR

Section 61.355(h)(4)(i)-(ii); 40 CFR Section

61.355(h)(5)-(7); 40 CFR Section 61.356(h); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Visual Inspections: Each fixed-roof, seal, access door, and all other openings shall

be checked by visual inspection initially and quarterly thereafter to ensure that no

cracks or gaps occur and that access doors and other openings are closed and

gasketed properly.

40 CFR Section 61.343(c); 40 CFR Section 61.356(g);

40 CFR Section 61.357(d)(8); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Except as provided in 40 CFR Section 61.350, repair any problems found during

NESHAP visual inspections per the repair deadlines for the applicable tank type in

GP 039, GP 019, GP 034 and GP 026.

40 CFR Section 61.351; 40 CFR Section 61.357(d)(8);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Delay of repair of facilities or units that are subject to the provisions of this subpart

will be allowed:

(1) If the repair is technically impossible without a complete or partial facility or unit

shutdown.

(2) Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a)-(b); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Section 61.343 through 40 CFR Section 61.347 that

identifies a problem (such as a broken seal, gap or other problem) which could

result in benzene emissions. The record shall include the date of the inspection,

waste management unit and control equipment location where the problem is

identified, a description of the problem, a description of the corrective action taken,

and the date the corrective action was completed. The records may be maintained

in either electronic or paper format, unless electronic or paper records are

expressly prohibited.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-28 02/12/15

Subject Item: GP 011 Diesel Engines with SIP Conditions and <83.3 hr/mon

Associated Items: EU 007 Emergency generator @ #1,2 crude units - Reciprocating IC Engine

EU 024 Emergency Generator @ FCC - Reciprocating IC Engine

EU 036 Emergency Generator @ #3 Coker - Reciprocating IC Engine

EU 042 Emergency Generator @ #3 Crude Unit - Reciprocating IC Engine

EU 100 Emergency Generator at Platformer - Reciprocating IC Engine

EU 128 Diesel for Standby Circ Pump at #3 Cooling Tower (S end) - Reciprocating IC Engine

EU 129 Diesel for Standby Circ Pump at #3 Cooling Tower (N end) - Reciprocating IC Engine

EU 130 Diesel for Standby Circ Pump at #4 Cooling Tower - Reciprocating IC Engine

EU 131 Diesel for Fire Water Pump at #4 Cooling Tower - Reciprocating IC Engine

EU 132 Diesel for Standby Circ Pump at #5 Cooling Tower - Reciprocating IC Engine

EU 198 Diesel for Fire Water Pump at Lagoon - Reciprocating IC Engine

EU 199 Diesel for Fire Water Pump at Storm/Water Basin - Reciprocating IC Engine

EU 312 No. 6 Cooling Tower Diesel Pump - Reciprocating IC Engine

What to do Why to do it

EMISSION LIMITS (APPLIES TO EACH UNIT) hdr

Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input using 3-hour

Rolling Average . (Compliance with the fuel sulfur content standard will

demonstrate compliance with this requirement)

Minn. R. 7011.2300, subp. 2

Opacity: less than or equal to 20 percent opacity once operating temperatures have

been attained. (visible air contaminants)

Minn. R. 7011.2300, subp. 1

SO2 STATE IMPLEMENTATION PLAN (SIP) LIMITS (APPLIES AS LISTED) hdr

Sulfur Dioxide: less than or equal to 0.002 lbs/hour using 3-hour Rolling Average .

This limit applies to EU131.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.002 lbs/hour using 24-hour Rolling Average .

This limit applies to EU131.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.009 tons/year using 12-month Rolling

Average . This limit applies to EU131.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.002 lbs/hour using 1-Hour Rolling Average .

This limit applies to EU131. The 1-hr emission limitations for fuel gas combustion

sources is a state-only requirement and, pursuant to Minn. R. 7007.1750, is not

enforceable by the EPA administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 0.004 lbs/hour using 3-hour Rolling Average .

This limit applies to EU129.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.004 lbs/hour using 24-hour Rolling Average .

This limit applies to EU129.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.02 tons/year using 12-month Rolling Average

. This limit applies to EU129.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.004 lbs/hour using 1-Hour Rolling Average .

This limit applies to EU129. The 1-hr emission limitations for fuel gas combustion

sources is a state-only requirement and, pursuant to Minn. R. 7007.1750, is not

enforceable by the EPA administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 0.016 lbs/hour using 3-hour Rolling Average .

This limit applies to EU312.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.016 lbs/hour using 24-hour Rolling Average .

This limit applies to EU312.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.07 tons/year using 12-month Rolling Average

. This limit applies to EU312.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.016 lbs/hour using 1-Hour Rolling Average .

This limit applies to EU312. The 1-hr emission limitations for fuel gas combustion

sources is a state-only requirement and, pursuant to Minn. R. 7007.1750, is not

enforceable by the EPA administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 0.008 lbs/hour using 3-hour Rolling Average .

This limit applies individually to EU007, EU024, EU036, EU042, EU100, EU128,

EU130, EU132, EU198 and EU199.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-29 02/12/15

Sulfur Dioxide: less than or equal to 0.008 lbs/hour using 24-hour Rolling Average .

This limit applies individually to EU007, EU024, EU036, EU042, EU100, EU128,

EU130, EU132, EU198 and EU199.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.04 tons/year using 12-month Rolling Average

. This limit applies individually to EU007, EU024, EU036, EU042, EU100, EU128,

EU130, EU132, EU198 and EU199.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.008 lbs/hour using 1-Hour Rolling Average .

This limit applies individually to EU007, EU024, EU036, EU042, EU100, EU128,

EU130, EU132, EU198 and EU199. The 1-hr emission limitations for fuel gas

combustion sources is a state-only requirement and, pursuant to Minn. R.

7007.1750, is not enforceable by the EPA administrator or citizens under the Clean

Air Act.

Minn. R. 7009.0080

OTHER LIMITS AND REQUIREMENTS (APPLIES TO EACH UNIT) hdr

Operating Hours: less than or equal to 1,000 hours/year using 12-month Rolling

Sum

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Content of Fuel: less than or equal to 0.0015 percent by weight of diesel fuel. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Fuel Restriction: Authorized to burn diesel fuel only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Total power output from GP011 diesel engines: less than or equal to 0.23 MMhp-hr

per month using a 12-month rolling average. (Netting Limit for NOx)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENTS (APPLIES TO EACH UNIT) hdr

Recordkeeping of Hours of Operation: By the 28th day of each month, record the

hours of operation for each engine for the previous month. Sum the hours of

operation for the previous 12 months and record the 12-month rolling sum for the

period ending with the preceding month. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Diesel Fuel Certification:The Permittee shall retain records demonstrating sulfur

content is less than 0.0015 percent by weight. Certificates of Analysis retained

onsite demonstrating generally that all FHR diesel meets the federal ULSD

standard satisfies this requirement. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7007.0800, subp. 5

Recordkeeping for NOx Netting Limit: The Permittee shall calculate and record the

monthly and the 12-month rolling average of the total power output from GP 011

engines (MMhp-hr/month) by the 28th day of each The records may be maintained

in either electronic or paper format, unless electronic or paper records are

expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 SIP RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

REPORTING REQUIREMENTS (SEE TABLE B) hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-30 02/12/15

Subject Item: GP 015 FCC Catalyst Transfers

Associated Items: EU 230 FCC Fresh Catalyst Transfer to Hopper - Material Handling Equipment

EU 231 FCC Spent Catalyst Transfer to Hopper - Material Handling Equipment

EU 232 FCC Spent Catalyst Transfer to Hopper - Material Handling Equipment

What to do Why to do it

EMISSION LIMITS hdr

Total Particulate Matter: less than or equal to 0.30 grains/dry standard cubic foot of

exhaust gas unless required to further reduce emissions to comply with the less

stringent limit of either Minn. R. 7011.0730 or Minn. R. 7011. 0735.

Minn. R. 7011.0710, subp. 1(A)

Opacity: less than or equal to 20 percent opacity except for one six-minute period

per hour of not more than 60 percent opacity. This emission limit applies to each

emission unit in this group.

Minn. R. 7011.0710, subp. 1(B)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-31 02/12/15

Subject Item: GP 017 Loading Rack Activities in CFP group limit

Associated Items: EU 004 Truck Bottom Loading (gas, distillate) including the trucks - Loading-Unloading Equipment

EU 205 Asphalt & Heavy Fuel Oil Truck Loading - Loading-Unloading Equipment

EU 207 Barge Loading/Unloading Heavy Product (N side) - Barge Loading Equipment

EU 208 Barge Loading/Unloading Heavy Product (S side) - Barge Loading Equipment

EU 209 Track 8 Rail Loading - Loading-Unloading Equipment

EU 216 Tracks 1-7 Rail Loading Excluding Sulfur, spent acid loading - Loading-Unloading Equipment

What to do Why to do it

EMISSION LIMIT hdr

Volatile Organic Compounds: less than or equal to 100 tons/year using 365-day

Rolling Sum . Applies to the group of emission units listed above. (Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENT hdr

VOC Recordkeeping and Calculations: The Permittee shall calculate and record

the VOC emissions from the listed units above for each day and the previous 365

days (365-day rolling average). The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-32 02/12/15

Subject Item: GP 019 External Floating Tanks NSPS Kb > 39,890 gals

Associated Items: TK 001 Organic Liquid

TK 002 Organic Liquid

TK 003 Organic Liquid

TK 004 Organic Liquid

TK 005 Organic Liquid

TK 006 Organic Liquid

TK 007 Organic Liquid

TK 061 Organic Liquid

TK 062 Organic Liquid

TK 063 Organic Liquid

TK 064 Organic Liquid @ 94 Unit

TK 066 Organic Liquid

TK 068 Organic Liquid

TK 080 Organic Liquid

TK 083 Organic Liquid

TK 087 Organic Liquid

TK 088 Organic Liquid

TK 150 Organic Liquid

TK 151 Organic Liquid

TK 152 Organic Liquid

TK 160 Organic Liquid

TK 586 Sour Water

TK 587 Sour Water

TK 588 Sour Water

What to do Why to do it

Maintain records of current applicability of NSPS, Subpart Kb control requirements

and NESHAP, Subpart FF control requirements for each tank on-site. Records may

be electronic.

40 CFR Section 60.112b(a); 40 CFR Section

61.342(c)(1)(ii)

If storing VOL with max TVP equal to or greater than 0.75 psia and less than 11.1

psia, comply with the requirements listed within this group.

40 CFR Section 60.112b(a)

If storing benzene waste as defined in 40 CFR Section 61.341 and either not

exempting that waste from control under 40 CFR Section 61.342, or classifying the

waste as controlled, comply with the requirements listed within this group

regardless of vapor pressure.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

63.647(a); Minn. R. 7011.9930(E)

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit satisfies the requirements of

40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka, and QQQ, 40 CFR

pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

61.351(a); Minn. R. 7011.1520, subp. C; Minn. R.

7011.9930(E)

An external floating roof. An external floating roof means a pontoon-type or

double-deck type cover that rests on the liquid surface in a vessel with no fixed

roof. Each external floating roof must meet the following specifications:

(i) Each external floating roof shall be equipped with a closure device between the

wall of the storage vessel and the roof edge. The closure device is to consist of two

seals, one above the other. The lower seal is referred to as the primary seal, and

the upper seal is referred to as the secondary seal.

(A) The primary seal shall be either a mechanical shoe seal or a liquid-mounted

seal. Except as provided in 60 CFR Section 113b(b)(4), the seal shall completely

cover the annular space between the edge of the floating roof and tank wall.

(continued below)

40 CFR Section 60.112b(a)(2)(i)-(iii); Minn. R.

7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-33 02/12/15

(continued from above)

(B) The secondary seal shall completely cover the annular space between the

external floating roof and the wall of the storage vessel in a continuous fashion

except as allowed in 40 CFR Section 113b(b)(4).

(continued below)

40 CFR Section 60.112b(a)(2)(i)-(iii); Minn. R.

7011.1520(C)

(continued from above)

(ii) Except for automatic bleeder vents and rim space vents, each opening in a

noncontact external floating roof shall provide a projection below the liquid surface.

Except for automatic bleeder vents, rim space vents, roof drains, and leg sleeves,

each opening in the roof is to be equipped with a gasketed cover, seal, or lid that is

to be maintained in a closed position at all times (i.e., no visible gap) except when

the device is in actual use. Automatic bleeder vents are to be closed at all times

when the roof is floating except when the roof is being floated off or is being landed

on the roof leg supports. Rim vents are to be set to open when the roof is being

floated off the roof legs supports or at the manufacturer's recommended setting.

Automatic bleeder vents and rim space vents are to be gasketed.

(continued below)

40 CFR Section 60.112b(a)(2)(i)-(iii); Minn. R.

7011.1520(C)

(continued from above)

Each emergency roof drain is to be provided with a slotted membrane fabric cover

that covers at least 90 percent of the area of the opening.

(iii) The roof shall be floating on the liquid at all times (i.e., off the roof leg supports)

except during initial fill until the roof is lifted off leg supports and when the tank is

completely emptied and subsequently refilled. The process of filling, emptying, or

refilling when the roof is resting on the leg supports shall be continuous and shall

be accomplished as rapidly as possible.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected within the time frame specified by regulation.

40 CFR Section 60.112b(a)(2)(i)-(iii); Minn. R.

7011.1520(C)

Make necessary repairs or empty the storage vessel within 45 days of identification

in any inspection for seals not meeting the requirements listed in 40 CFR Section

60.113(b)(4) (i) and (ii).

(i) The accumulated area of gaps between the tank wall and the mechanical shoe

or liquid-mounted primary seal shall not exceed 212 cm2 per meter of tank

diameter, and the width of any portion of any gap shall not exceed 3.81 cm.

(A) One end of the mechanical shoe is to extend into the stored liquid, and the

other end is to extend a minimum vertical distance of 61 cm above the stored liquid

surface.

(B) There are to be no holes, tears, or other openings in the shoe, seal fabric, or

seal envelope.

(ii) The secondary seal is to meet the following requirements:

(continued below)

40 CFR Section 60.113b(b)(4)(i)(A)-(B); 40 CFR

Section 60.113b(b)(4)(ii)(A)-(C); Minn. R.

7011.1520(C)

(continued from above)

(A) The secondary seal is to be installed above the primary seal so that it

completely covers the space between the roof edge and the tank wall except as

provided in 40 CFR Section 60.113(b)(b)(2)(iii).

(B) The accumulated area of gaps between the tank wall and the secondary seal

shall not exceed 21.2 cm2 per meter of tank diameter, and the width of any portion

of any gap shall not exceed 1.27 cm.

(C) There are to be no holes, tears, or other openings in the seal or seal fabric.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected within the time frame specified by regulation.

40 CFR Section 60.113b(b)(4)(i)(A)-(B); 40 CFR

Section 60.113b(b)(4)(ii)(A)-(C); Minn. R.

7011.1520(C)

Determine the gap areas and maximum gap widths, between the primary seal and

the wall of the storage vessel and between the secondary seal and the wall of the

storage vessel according to the following frequency.

(i) Measurements of gaps between the tank wall and the primary seal (seal gaps)

shall be performed during the hydrostatic testing of the vessel or within 60 days of

the initial fill with VOL and at least once every 5 years thereafter.

(continued below)

40 CFR Section 60.113(b)(b)(1)(i)-(iii); Minn. R.

7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-34 02/12/15

(continued from above)

(ii) Measurements of gaps between the tank wall and the secondary seal shall be

performed within 60 days of the initial fill with VOL and at least once per year

thereafter.

(iii) If any source ceases to store VOL for a period of 1 year or more, subsequent

introduction of VOL into the vessel shall be considered an initial fill for the purposes

of 40 CFR Section 60.113(b)(b)(1)(i) and (b)(1)(ii).

40 CFR Section 60.113(b)(b)(1)(i)-(iii); Minn. R.

7011.1520(C)

Determine gap widths and areas in the primary and secondary seals individually by

the following procedures:

(i) Measure seal gaps, if any, at one or more floating roof levels when the roof is

floating off the roof leg supports.

(ii) Measure seal gaps around the entire circumference of the tank in each place

where a 0.32-cm diameter uniform probe passes freely (without forcing or binding

against seal) between the seal and the wall of the storage vessel and measure the

circumferential distance of each such location.

(iii) The total surface area of each gap described in 40 CFR Section

60.113b(b)(2)(ii) shall be determined by using probes of various widths to measure

accurately the actual distance from the tank wall to the seal and multiplying each

such width by its respective circumferential distance.

40 CFR Section 60.113b(b)(2)(i)-(iii); Minn. R.

7011.1520(C)

Add the gap surface area of each gap location for the primary seal and the

secondary seal individually and divide the sum for each seal by the nominal

diameter of the tank and compare each ratio to the respective standards in 40 CFR

Section 60.113b(b)(4).

40 CFR Section 60.113b(b)(3); Minn. R. 7011.1520(C)

Visually inspect the external floating roof, the primary seal, secondary seal, and

fittings each time the vessel is emptied and degassed.

(i) If the external floating roof has defects, the primary seal has holes, tears, or

other openings in the seal or the seal fabric, or the secondary seal has holes, tears,

or other openings in the seal or the seal fabric, the owner or operator shall repair

the items as necessary so that none of the conditions specified in this paragraph

exist before filling or refilling the storage vessel with VOL.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected within the time frame specified by regulation.

(continued below)

40 CFR Section 60.113b(b)(6); 40 CFR Section

60.113b(b)(6)(i)-(ii); Minn. R. 7011.1520(C)

(continued from above)

(ii) For all the inspections required by 40 CFR Section 60.113b(b)(6), the owner or

operator shall notify the Administrator in writing at least 30 days prior to the filling or

refilling of each storage vessel to afford the Administrator the opportunity to inspect

the storage vessel prior to refilling. If the inspection required by 40 CFR Section

60.113b(b)(6) is not planned and the owner or operator could not have known

about the inspection 30 days in advance of refilling the tank, the owner or operator

shall notify the Administrator at least 7 days prior to the refilling of the storage

vessel. Notification shall be made by telephone immediately followed by written

documentation demonstrating why the inspection was unplanned. Alternatively, this

notification including the written documentation may be made in writing and sent by

express mail so that it is received by the Administrator at least 7 days prior to the

refilling.

40 CFR Section 60.113b(b)(6); 40 CFR Section

60.113b(b)(6)(i)-(ii); Minn. R. 7011.1520(C)

If the owner or operator determines that it is unsafe to perform the seal gap

measurements required in 40 CFR Section 60.113b(b) of subpart Kb or to inspect

the vessel to determine compliance with 40 CFR Section 60.113b(a) of subpart Kb

because the roof appears to be structurally unsound and poses an imminent

danger to inspecting personnel, the owner or operator shall comply with the

requirements in either 40 CFR Section 63.120(b)(7)(i) or 40 CFR Section

63.120(b)(7)(ii) of subpart G.

40 CFR Section 63.640(n)(8)(ii); Minn. R.

7011.1520(C)

The sliding cover shall be in place over the slotted guidepole opening through the

floating roof at all times except when the sliding cover must be removed for access.

If the control technology used includes a guidepole float, the float shall be floating

within the guidepole at all times except when it must be removed for access to the

stored liquid or when the tank is empty.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected within the time frame specified by regulation.

STERP Agreement March 2001 Slotted Guidepoles
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-35 02/12/15

Visually inspect the deck fitting for the slotted guidepole deck fitting at least once

every 10 years and each time the vessel is emptied and degassed. If the slotted

guidepole deck fitting or control devices have defects, or if a gap of > 1/8" exists

between any gasket required for control of the slotted guidepole deck fitting and

any surface it is intended to seal, such items shall be repaired before filling or

refilling the storage vessel with regulated material. Tanks taken out of hydrocarbon

service, for any reason, do not have to have any controls in place during the time

they are out of service.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected within the time frame specified by regulation.

STERP Agreement March 2001 Slotted Guidepoles

If the tank is in service, all slotted guidepole deck fitting or control device defects or

gaps >1/8" on gaskets or seals required for control must be repaired within 45 days

of inspection. If necessary, the owner or operator may utilize up to two extensions

of up to 30 additional calendar days each. Pursuant to 40 CFR Section 63.640

(n)(8)(iii), the owner or operator is not required to provide a request for the

extension to the Administrator.

STERP Agreement March 2001 Slotted Guidepoles;

40 CFR Section 63.640(n)

Double wiper seals are approved control technology for slotted ladders under

FHR's Storage Tank Emission Partnership Agreement for new and existing tanks.

May 24, 2004, letter from James K. Jackson, U.S. EPA

The owner or operator of each storage vessel as specified in 40 CFR Section

60.110b(a) shall keep readily accessible records showing the dimension of the

storage vessel and an analysis showing the capacity of the storage vessel.

40 CFR Section 60.116b(b); Minn. R. 7011.1520(C)

Except as provided in 40 CFR Section 60.116b(f) and (g), the owner or operator of

each storage vessel either with a design capacity greater than or equal to 151 m3

storing a liquid with a maximum true vapor pressure greater than or equal to 3.5

kPa or with a design capacity greater than or equal to 75 m3 but less than 151 m3

storing a liquid with a maximum true vapor pressure greater than or equal to 15.0

kPa shall maintain a record of the VOL stored, the period of storage, and the

maximum true vapor pressure of that VOL during the respective storage period.

40 CFR Section 60.116b(c); Minn. R. 7011.1520(C)

Available data on the storage temperature may be used to determine the maximum

true vapor pressure as determined below.

(1) For vessels operated above or below ambient temperatures, the maximum true

vapor pressure is calculated based upon the highest expected calendar-month

average of the storage temperature. For vessels operated at ambient temperatures,

the maximum true vapor pressure is calculated based upon the maximum local

monthly average ambient temperature as reported by the National Weather Service.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

(continued from above)

For crude oil or refined petroleum products the vapor pressure may be obtained by

the following:

(i) Available data on the Reid vapor pressure and the maximum expected storage

temperature based on the highest expected calendar-month average temperature

of the stored product may be used to determine the maximum true vapor pressure

from nomographs contained in API Bulletin 2517 (incorporated by reference 40

CFR Section 60.17), unless the Administrator specifically requests that the liquid be

sampled, the actual storage temperature determined, and the Reid vapor pressure

determined from the sample(s).

(ii) The true vapor pressure of each type of crude oil with a Reid vapor pressure

less than 13.8 kPa or with physical properties that preclude determination by the

recommended method is to be determined from available data and recorded if the

estimated maximum true vapor pressure is greater than 3.5 kPa.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

(continued from above)

For other liquids, the vapor pressure:

(i) May be obtained from standard reference texts, or

(ii) Determined by ASTM D2879-83, 96, or 97 (incorporated by reference see 40

CFR Section 60.17); or

(iii) Measured by an appropriate method approved by the Administrator; or

(iv) Calculated by an appropriate method approved by the Administrator.

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-36 02/12/15

Keep a record of each gap measurement performed as required by 40 CFR Section

60.113b(b). Each record shall identify the storage vessel in which the

measurement was performed and shall contain:

(i) The date of measurement.

(ii) The raw data obtained in the measurement.

(iii) The calculations described in 40 CFR Sections 60.113b (b)(2) and (b)(3).

40 CFR Section 60.115b; 40 CFR Section

60.115b(b)(3)(i)-(iii); Minn. R. 7011.1520(C)

If a failure that is detected during inspections required in paragraph (b)(1) of 40

CFR Section 60.113b(b) cannot be repaired within 45 days and if the vessel cannot

be emptied within 45 days, the owner or operator may utilize up to two extensions

of up to 30 additional calendar days each. Pursuant to 40 CFR Section

63.640(n)(8)(iii), the owner or operator is not required to provide a request for the

extension to the Administrator.

40 CFR Section 60.113b(b)(4)(iii); 40 CFR Section

60.19(b); 40 CFR Section 60.19(c); 40 CFR Section

60.4(a); 40 CFR Section 60.4(b)(Y); 40 CFR Section

63.640(n)(8)(iii); Minn. R. 7011.1520(C)

Notify the Administrator 30 days in advance of any gap measurements required by

40 CFR Section 60.113b(b)(1) to afford the Administrator the opportunity to have

an observer present.

40 CFR Section 60.113b(b)(5); 40 CFR Section

60.19(b); 40 CFR Section 60.19(c); 40 CFR Section

60.4(a); 40 CFR Section 60.4(b)(Y); Minn. R.

7011.1520(C)

Furnish the Administrator with a report that describes the control equipment and

certifies that the control equipment meets the specifications of 40 CFR Section

60.112b(a)(2) and 40 CFR Sections 60.113b(b)(2), (b)(3), and (b)(4). This report

shall be an attachment to the notification required by 40 CFR Section 60.7(a)(3).

40 CFR Section 60.115b(b)(1); Minn. R. 7011.1520(C)

Within 60 days of performing the seal gap measurements required by 40 CFR

Section 60.113(b)(1) furnish the Administrator with a report that contains:

(i) The date of measurement.

(ii) The raw data obtained in the measurement.

(iii) The calculations described in 40 CFR Section 60.113b (b)(2) and (b)(3).

40 CFR Section 60.115b(b)(2)(i)-(iii); 40 CFR Section

60.19(b); 40 CFR Section 60.19(c); 40 CFR Section

60.4(a); 40 CFR Section 60.4(b)(Y); Minn. R.

7011.1520(C)

After each seal gap measurement that detects gaps exceeding the limitations

specified by 40 CFR Section 60.113b(b)(4), submit a report to the Administrator

within 30 days of the inspection. The report will identify the vessel and contain the

information specified in 40 CFR Section 60.115(b)(2) and the date the vessel was

emptied or the repairs made and date of repair.

40 CFR Section 60.115b(b)(4); 40 CFR Section

60.19(b); 40 CFR Section 60.19(c); 40 CFR Section

60.4(a); 40 CFR Section 60.4(b)(Y); Minn. R.

7011.1520(C)

The owner or operator shall keep copies of all records required by this section,

except for the record required by 40 CFR Section 60.116b(b) for at least 2 years.

The record required by 40 CFR Section 60.116(b)(b) will be kept for the life of the

source.

40 CFR Section 60.116b(a); Minn. R. 7011.1520(C)

The owner or operator of each vessel storing a waste mixture of indeterminate or

variable composition shall be subject to the following requirements.

(1) Prior to the initial filling of the vessel, the highest maximum true vapor pressure

for the range of anticipated liquid compositions to be stored will be determined

using the methods described in 40 CFR Section 60.116b(e).

(2) For vessels in which the vapor pressure of the anticipated liquid composition is

above the cutoff for monitoring but below the cutoff for controls as defined in 40

CFR Section 60.112b(a), an initial physical test of the vapor pressure is required;

and a physical test at least once every 6 months thereafter is required as

determined by the following methods:

(i) ASTM D2879-83, 96, or 97 (incorporated by reference, see 40 CFR Section

60.17); or

(ii) ASTM D323-82 or 94 (incorporated by reference, see 40 CFR Section 60.17); or

(iii) As measured by an appropriate method as approved by the Administrator.

40 CFR Section 60.116b(f); 40 CFR Section

60.116b(f)(1); 40 CFR Section 60.116b(f)(2)(i)-(iii);

Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-37 02/12/15

Subject Item: GP 023 NSPS K Tanks w/ fixed roof > 40,000 gals without CVS/CD

Associated Items: TK 500 Cooling Water @ 21 Unit

What to do Why to do it

May not store benzene waste as defined in 40 CFR Section 61.341 UNLESS that

waste is exempted from control under 40 CFR Section 61.342.

40 CFR Section 61.342(c)(1)(ii); Minn. R.

7011.1520(A)

May not store a material that is >4% organic HAPs (annual average) per Table 1 of

40 CFR pt. 63, subp. CC AND has an annual true vapor pressure >8.3kPA.

40 CFR Section 63.641 Defn-Group 1 storage vessel;

Minn. R. 7011.1520(A)

The owner or operator of any storage vessel to which this subpart applies shall

store petroleum liquids as follows:

(1) If the true vapor pressure of the petroleum liquid, as stored, is equal to or

greater than 78 mm Hg (1.5 psia) but not greater than 570 mm Hg (11.1 psia), the

storage vessel shall be equipped with a floating roof, a vapor recovery system, or

their equivalents.

(2) If the true vapor pressure of the petroleum liquid as stored is greater than 570

mm Hg (11.1 psia), the storage vessel shall be equipped with a vapor recovery

system or its equivalent.

40 CFR Section 60.112(a)(1)-(2); Minn. R.

7011.1520(A)

Except as provided in paragraph (d) of 40 CFR Section 60.113, the owner or

operator shall maintain a record of the petroleum liquid stored, the period of

storage, and the maximum true vapor pressure of that liquid during the respective

storage period.

40 CFR Section 60.113(a); Minn. R. 7011.1520(A)

Available data on the typical Reid vapor pressure and the maximum expected

storage temperature of the stored product may be used to determine the maximum

true vapor pressure from nomographs contained in API Bulletin 2517, unless the

Administrator specifically requests that the liquid be sampled, the actual storage

temperature determined, and the Reid vapor pressure determined from the

sample(s).

40 CFR Section 60.113(b); Minn. R. 7011.1520(A)

The true vapor pressure of each type of crude oil with a Reid vapor pressure less

than 13.8 kPa (2.0 psia) or whose physical properties preclude determination by

the recommended method is to be determined from available data and recorded if

the estimated true vapor pressure is greater than 6.9 kPa (1.0 psia).

40 CFR Section 60.113(c); Minn. R. 7011.1520(A)

The following are exempt from the requirements of 40 CFR Section 60.113:

(1) Each owner or operator of each affected facility which stores petroleum liquids

with a Reid vapor pressure of less than 6.9 kPa (1.0 psia) provided the maximum

true vapor pressure does not exceed 6.9 kPa (1.0 psia).

(2) Each owner or operator of each affected facility equipped with a vapor recovery

and return or disposal system in accordance with the requirements of 40 CFR

Section 60.112.

40 CFR Section 60.113(d); Minn. R. 7011.1520(A)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-38 02/12/15

Subject Item: GP 024 NSPS Ka Tanks w/fixed roof > 40,000 gals

Associated Items: TK 502 Jet Water @ 23 Unit

TK 505 Sulfur

What to do Why to do it

May not store benzene waste as defined in 40 CFR Section 61.341 UNLESS that

waste is exempted from control under 40 CFR Section 61.342.

40 CFR Section 61.342(c)(1)(ii); Minn. R.

7011.1520(B)

May not store a material that is >4% organic HAPs (annual average) per Table 1 of

40 CFR pt. 63, subp. CC AND has an annual true vapor pressure >8.3kPA.

40 CFR Section 63.641 Defn-Group 1 storage vessel;

Minn. R. 7011.1520(B)

If a storage vessel contains a petroleum liquid which, as stored, has a true vapor

pressure equal to or greater than 10.3 Kpa (1.5 psia) but not greater than 76.6 kPa

(11.1 psia) the storage vessel shall be equipped with an external floating roof per

40 CFR Section 60.112a(a)(1)(i)-(iv), internal floating roof per 40 CFR Section

60.112a(a)(2), a vapor recovery system per 40 CFR Section 60.112a(a)(3) or a

system equivalent to those described in paragraphs (a)(1), (a)(2) or (a)(3) of 40

CFR Section 60.112a as provided in 40 CFR Section 60.114a.

40 CFR Section 60.112a(a); 40 CFR Section

60.112(a)(a)(4)

Except as provided in 40 CFR Section 60.115a(d), the owner or operator subject to

this subpart shall maintain a record of the petroleum liquid stored, the period of

storage, and the maximum true vapor pressure of that liquid during the respective

storage period.

40 CFR Section 60.115a(a); Minn. R. 7011.1520(B)

Available data on the typical Reid vapor pressure and the maximum expected

storage temperature of the stored product may be used to determine the maximum

true vapor pressure from nomographs contained in API Bulletin 2517, unless the

Administrator specifically requests that the liquid be sampled, the actual storage

temperature determined, and the Reid vapor pressure determined from the

sample(s).

40 CFR Section 60.115a(b); Minn. R. 7011.1520(B)

The true vapor pressure of each type of crude oil with a Reid vapor pressure less

than 13.8 kPa (2.0 psia) or whose physical properties preclude determination by

the recommended method is to be determined from available data and recorded if

the estimated true vapor pressure is greater than 6.9 kPa (1.0 psia).

40 CFR Section 60.115a(c); Minn. R. 7011.1520(B)

The following are exempt from the requirements of 40 CFR Section 60.115a:

(1) Each owner or operator of each storage vessel storing a petroleum liquid with a

Reid vapor pressure of less than 6.9 kPa (1.0 psia) provided the maximum true

vapor pressure does not exceed 6.9 kPa (1.0 psia).

(2) The owner or operator of each storage vessel equipped with a vapor recovery

and return or disposal system in accordance with the requirements of 40 CFR

Section 60.112a(a)(3) and (b), or a closed vent system and control device meeting

the specifications of 40 CFR Section 65.42(b)(4), (b)(5), or (c).

40 CFR Section 60.115a(d)(1)-(2); Minn. R.

7011.1520(B)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-39 02/12/15

Subject Item: GP 026 NSPS Kb Tanks w/fixed roof & CVS/CD 19,813-39,890 gals

Associated Items: TK 200 Organic Liquid@ 103 Unit

TK 201 Organic Liquid @ 103 Unit

TK 303 Chemical/Additive Storage Tank

TK 373 Chemical/Additive Storage Tank @ 45 Unit

TK 514 Chemical/Additive Storage Tank @ 26 Unit

What to do Why to do it

Maintain records of current applicability of NSPS, Subpart Kb control requirements

and NESHAP, Subpart FF control requirements for each tank on-site. Records may

be electronic.

40 CFR Section 60.112b(a); 40 CFR Section

61.342(c)(1)(ii)

If storing VOL with max TVP greater than 4.0 psia, comply with requirements listed

within this group.

40 CFR Section 60.112b(a)

If storing benzene waste as defined in 40 CFR Section 61.341 and either not

exempting that waste from control under 40 CFR Section 61.342 or classifying the

waste as controlled, comply with the requirements listed within this group

regardless of the vapor pressure.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

63.647(a); Minn. R. 7011.9930(E)

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka, and

QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

61.351(a); Minn. R. 7011.1520, subp. C; Minn. R.

7011.9930(E)

Frac tanks are exempt from NSPS, subp. Kb. September 2, 2004, Letter to FHR from Mr. George T.

Czerniak, Chief, Air Enforcement and Compliance

Assurance Branch, U. S. EPA.

(i) The closed vent system shall be designed to collect all VOC vapors and gases

discharged from the storage vessel and operated with no detectable emissions as

indicated by an instrument reading of less than 500 ppm above background and

visual inspections, as determined in 40 CFR pt. 60, subpart VVa, 40 CFR Section

60.485a(b).

(ii) The control device shall be designed and operated to reduce inlet VOC

emissions by 95 percent or greater. If a flare is used as the control device, it shall

meet the specifications described in the general control device requirements 40

CFR Section 60.18 of the General Provisions.

40 CFR Section 60.112b(a)(3)(i)-(ii); 40 CFR Section

112b(b)(1); Minn. R. 7011.1520(C); 40 CFR pt. 60,

subp. VVa

The owner or operator of each source that is equipped with a closed vent system

and control device as required in 40 CFR Section 60.112b (a)(3) or (b)(2) (other

than a flare) is exempt from 40 CFR Section 60.8 of the General Provisions.

40 CFR Section 60.113b(c); Minn. R. 7011.1520(C)

Submit for approval by the Administrator as an attachment to the notification

required by 40 CFR Section 60.7(a)(1) or, if the facility is exempt from 40 CFR

Section 60.7(a)(1), as an attachment to the notification required by 40 CFR Section

60.7(a)(2), an operating plan containing the information listed below.

(continued below)

40 CFR Section 60.113b(c)(1)(i)-(ii); Minn. R.

7011.1520(C)

(continued from above)

i) Documentation demonstrating that the control device will achieve the required

control efficiency during maximum loading conditions. This documentation is to

include a description of the gas stream which enters the control device, including

flow and VOC content under varying liquid level conditions (dynamic and static) and

manufacturer's design specifications for the control device. If the control device or

the closed vent capture system receives vapors, gases, or liquids other than fuels

from sources that are not designated sources under this subpart, the efficiency

demonstration is to include consideration of all vapors, gases, and liquids received

by the closed vent capture system and control device. If an enclosed combustion

device with a minimum residence time of 0.75 sec and a minimum temperature of

816 °C is used to meet the 95% requirement, documentation that those conditions

will exist is sufficient to meet the requirements of this paragraph.

40 CFR Section 60.113b(c)(1)(i)-(ii); Minn. R.

7011.1520(C)

(continued from above)

(ii) A description of the parameter or parameters to be monitored to ensure that the

control device will be operated in conformance with its design and an explanation of

the criteria used for selection of that parameter (or parameters).

40 CFR Section 60.113b(c)(1)(i)-(ii); Minn. R.

7011.1520(C)

Operate the closed vent system and control device and monitor the parameters of

the closed vent system and control device in accordance with the operating plan

submitted to the Administrator in accordance with 40 CFR Section 60.113b(c)(1),

unless the plan was modified by the Admininstrator during the review process. In

this case, the modified plan applies.

40 CFR Section 60.113b(c)(2); Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-40 02/12/15

The owner or operator of each source that is equipped with a closed vent system

and a flare to meet the requirements in 40 CFR Section 60.112b (a)(3) or (b)(2)

shall meet the requirements as specified in the general control device

requirements, 40 CFR Section 60.18 (e) and (f).

40 CFR Section 60.113b(d); Minn. R. 7011.1520(C)

The owner or operator of each storage vessel as specified in 40 CFR Section

60.112b(a) shall keep records and furnish reports as required by 40 CFR Section

60.115b(c). The owner or operator shall keep copies of all reports and records

required by 40 CFR Section 60.115b, except for the record required by 40 CFR

Section 60.115b(c)(1), for at least 2 years. The record required by 40 CFR Section

60.115b(c)(1) will be kept for the life of the control equipment.

40 CFR Section 60.115b; Minn. R. 7011.1520(C)

The owner or operator shall keep the following records.

(1) A copy of the operating plan.

(2) A record of the measured values of the parameters monitored in accordance

with 40 CFR Section 60.113b(c)(2).

40 CFR Section 60.115b; 40 CFR Section

60.115b(c)(1) and (2); Minn. R. 7011.1520(C)

After installing a closed vent system and flare to comply with 40 CFR Section

60.112b, the owner or operator shall meet the following requirements.

(1) A report containing the measurements required by 40 CFR Section 60.18(f) (1),

(2), (3), (4), (5), and (6) shall be furnished to the Administrator as required by 40

CFR Section 60.8 of the General Provisions. This report shall be submitted within 6

months of the initial start-up date.

(2) Records shall be kept of all periods of operation during which the flare pilot

flame is absent.

(3) Semiannual reports of all periods recorded under 40 CFR Section 60.115b(d)(2)

in which the pilot flame was absent shall be furnished to the Administrator.

49 CFR Section 60.115b(d)(1)-(3); Minn. R.

7011.1520(C)

The owner or operator shall keep copies of all records required by 40 CFR Section

60.116b except for the record required by 40 CFR Section 60.116b(b), for at least 2

years. The record required by 40 CFR Section 60.116b(b) will be kept for the life of

the source.

40 CFR Section 60.116b(a); Minn. R. 7011.1520(C)

The owner or operator of each storage vessel as specified in 40 CFR Section

60.110b(a) shall keep readily accessible records showing the dimension of the

storage vessel and an analysis showing the capacity of the storage vessel.

40 CFR Section 60.116b(b); Minn. R. 7011.1520(C)

Available data on the storage temperature may be used to determine the maximum

true vapor pressure as determined below.

(1) For vessels operated above or below ambient temperatures, the maximum true

vapor pressure is calculated based upon the highest expected calendar-month

average of the storage temperature. For vessels operated at ambient temperatures,

the maximum true vapor pressure is calculated based upon the maximum local

monthly average ambient temperature as reported by the National Weather Service.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

(continued from above)

(2) For crude oil or refined petroleum products the vapor pressure may be obtained

by the following:

(i) Available data on the Reid vapor pressure and the maximum expected storage

temperature based on the highest expected calendar-month average temperature

of the stored product may be used to determine the maximum true vapor pressure

from nomographs contained in API Bulletin 2517 (incorporated by reference, see

40 CFR Section 60.17), unless the Administrator specifically requests that the liquid

be sampled, the actual storage temperature determined, and the Reid vapor

pressure determined from the sample(s).

(ii) The true vapor pressure of each type of crude oil with a Reid vapor pressure

less than 13.8 kPa or with physical properties that preclude determination by the

recommended method is to be determined from available data and recorded if the

estimated maximum true vapor pressure is greater than 3.5 kPa.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-41 02/12/15

(continued from above)

(3) For other liquids, the vapor pressure:

(i) May be obtained from standard reference texts, or

(ii) Determined by ASTM D2879-83, 96, or 97 (incorporated by reference, see 40

CFR Section 60.17); or

(iii) Measured by an appropriate method approved by the Administrator; or

(iv) Calculated by an appropriate method approved by the Administrator.

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

The owner or operator of each vessel storing a waste mixture of indeterminate or

variable composition shall be subject to the following requirements.

(1) Prior to the initial filling of the vessel, the highest maximum true vapor pressure

for the range of anticipated liquid compositions to be stored will be determined

using the methods described in 40 CFR Section 60.116b(e).

(2) For vessels in which the vapor pressure of the anticipated liquid composition is

above the cutoff for monitoring but below the cutoff for controls as defined in 40

CFR Section 60.112b(a), an initial physical test of the vapor pressure is required;

and a physical test at least once every 6 months thereafter is required as

determined by the following methods:

(i) ASTM D2879-83, 96, or 97 (incorporated by reference, see 40 CFR Section

60.17); or

(ii) ASTM D323-82 or 94 (incorporated by reference, see 40 CFR Section 60.17); or

(iii) As measured by an appropriate method as approved by the Administrator

40 CFR Section 60.116b(f); 40 CFR Section

60.116b(f)(1); 40 CFR Section 60.116b(f)(2)(i)-(iii);

Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-42 02/12/15

Subject Item: GP 032 NSPS K Tanks w/fixed roof & CVS/CD & > 40,000 gals

Associated Items: TK 367 Non-Phen Water @ 45 Unit

TK 368 Non-Phen Water @ 45 Unit

What to do Why to do it

If storing a petroleum liquid, and if the true vapor pressure of the petroleum liquid,

as stored, is equal to or greater than 78 mm Hg (1.5 psia) but not greater than 570

mm Hg (11.1 psia) the storage vessel shall be equipped with a floating roof, a

vapor recovery system or their equivalents.

40 CFR Section 60.112(a); 40 CFR Section

60.112(a)(1); Minn. R. 7011.1520(A)

If storing a petroleum liquid, and if the true vapor pressure of the petroleum liquid,

as stored, is greater than 570 mm Hg (11.1psia), the storage vessel shall be

equipped with a vapor recovery system or its equivalent.

40 CFR Section 60.112(a); 40 CFR Section

60.112(a)(2); Minn. R. 7011.1520(A)

May not store a material that is >4% organic HAPs (annual average) per Table 1 of

40 CFR pt. 63, subp. CC AND has an annual average true vapor pressure >8.3kPa.

40 CFR Section 63.641 Defn-Group 1 storage vessel;

Minn. R. 7011.1520(A)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-43 02/12/15

Subject Item: GP 034 NSPS Kb Tanks w/fixed roof & CVS/CD > 39,890 gals

Associated Items: TK 019 Asphalt

TK 021 Organic Liquid

TK 022 Organic Liquid

TK 029 Asphalt

TK 030 Organic Liquid

TK 031 Organic Liquid

TK 033 Organic Liquid

TK 035 Organic Liquid

TK 037 Asphalt

TK 038 Organic Liquid

TK 039 Asphalt

TK 046 Organic Liquid

TK 047 Organic Liquid

TK 081 Organic Liquid

TK 130 Organic Liquid

TK 131 Organic Liquid

TK 132 Organic Liquid

TK 133 Organic Liquid

TK 134 Organic Liquid

TK 153 Organic Liquid

TK 154 Organic Liquid

TK 336 Organic Liquid Storage Tank

TK 411 Asphalt

TK 412 Asphalt

TK 414 Asphalt

TK 415 Asphalt

TK 416 Asphalt

TK 417 Asphalt

TK 418 Asphalt

TK 423 Asphalt

TK 424 Asphalt

TK 515 Sour Water Tank @ 26 Unit

TK 516 Stripped Sour Water @ 26 Unit

TK 526 Sulfur Storage Tank

TK 528 Chemical/Additive Storage Tank 35TK4

TK 573 Chemical/Additive Storage Tank 102TK15

TK 574 Spent Sulfuric Acid Storage Tank 35TK5

What to do Why to do it

Maintain records of current applicability of NSPS, Subpart Kb control requirements

and NESHAP, Subpart FF control requirements for each tank on-site. Records may

be electronic.

40 CFR Section 60.112b(a)-(b); 40 CFR Section

61.342(c)(1)(ii)

If storing VOL with max TVP greater than 0.75 psia, comply with requirements

listed within this group.

40 CFR Section 60.112b(a)

If storing benzene waste as defined in 40 CFR Section 61.341 and either not

exempting that waste from control under 40 CFR Section 61.342 or classifying the

waste as controlled, comply with the requirements listed within this group

regardless of vapor pressure.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

63.647(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-44 02/12/15

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka, and

QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

61.351(a); Minn. R. 7011.1520(C); Minn. R.

7011.9930(E)

(i) The closed vent system shall be designed to collect all VOC vapors and gases

discharged from the storage vessel and operated with no detectable emissions as

indicated by an instrument reading of less than 500 ppm above background and

visual inspections, as determined in 40 CFR pt. 60, subpart VVa, 40 CFR Section

60.485a(b).

(ii) The control device shall be designed and operated to reduce inlet VOC

emissions by 95 percent or greater. If a flare is used as the control device, it shall

meet the specifications described in the general control device requirements 40

CFR Section 60.18 of the General Provisions.

40 CFR Section 60.112b(a)(3)(i)-(ii); 40 CFR Section

112b(b)(1); Minn. R. 7011.1520(C); 40 CFR pt. 60,

subp. VVa

The owner or operator of each source that is equipped with a closed vent system

and control device as required in 40 CFR Section 60.112b (a)(3) or (b)(2) (other

than a flare) is exempt from 40 CFR Section 60.8 of the General Provisions.

40 CFR Section 60.113b(c); Minn. R. 7011.1520(C)

Submit for approval by the Administrator as an attachment to the notification

required by 40 CFR Section 60.7(a)(1) or, if the facility is exempt from 40 CFR

Section 60.7(a)(1), as an attachment to the notification required by 40 CFR Section

60.7(a)(2), an operating plan containing the information listed below.

(continued below)

40 CFR Section 60.113b(c)(1)(i)-(ii); Minn. R.

7011.1520(C)

(continued from above)

(i) Documentation demonstrating that the control device will achieve the required

control efficiency during maximum loading conditions. This documentation is to

include a description of the gas stream which enters the control device, including

flow and VOC content under varying liquid level conditions (dynamic and static) and

manufacturer's design specifications for the control device. If the control device or

the closed vent capture system receives vapors, gases, or liquids other than fuels

from sources that are not designated sources under this subpart, the efficiency

demonstration is to include consideration of all vapors, gases, and liquids received

by the closed vent capture system and control device.

(continued below)

40 CFR Section 60.113b(c)(1)(i)-(ii); Minn. R.

7011.1520(C)

(continued from above)

If an enclosed combustion device with a minimum residence time of 0.75 seconds

and a minimum temperature of 816 °C is used to meet the 95 percent requirement,

documentation that those conditions will exist is sufficient to meet the requirements

of this paragraph.

(ii) A description of the parameter or parameters to be monitored to ensure that the

control device will be operated in conformance with its design and an explanation of

the criteria used for selection of that parameter (or parameters).

40 CFR Section 60.113b(c)(1)(i)-(ii); Minn. R.

7011.1520(C)

Operate the closed vent system and control device and monitor the parameters of

the closed vent system and control device in accordance with the operating plan

submitted to the Administrator in accordance with 40 CFR Section 60.113b(c)(1),

unless the plan was modified by the Administrator during the review process. In

this case, the modified plan applies.

40 CFR Section 60.113b(c)(2); Minn. R. 7011.1520(C)

The owner or operator of each source that is equipped with a closed vent system

and a flare to meet the requirements in 40 CFR Section 60.112b (a)(3) or (b)(2)

shall meet the requirements as specified in the general control device

requirements, 40 CFR Section 60.18 (e) and (f).

40 CFR Section 60.113b(d); Minn. R. 7011.1520(C)

The owner or operator of each storage vessel as specified in 40 CFR Section

60.112b(a) shall keep records and furnish reports as required by 40 CFR Section

60.115b(c). The owner or operator shall keep copies of all reports and records

required by 40 CFR Section 60.115b, except for the record required by 40 CFR

Section 60.115b(c)(1), for at least 2 years. The record required by 40 CFR Section

60.115b(c)(1) will be kept for the life of the control equipment.

40 CFR Section 60.115b; Minn. R. 7011.1520(C)

The owner or operator shall keep the following records.

(1) A copy of the operating plan.

(2) A record of the measured values of the parameters monitored in accordance

with 40 CFR Section 60.113b(c)(2).

40 CFR Section 60.115b(c)(1)-(2); Minn. R.

7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-45 02/12/15

After installing a closed vent system and flare to comply with 40 CFR Section

60.112b, the owner or operator shall meet the following requirements.

(1) A report containing the measurements required by 40 CFR Section 60.18(f) (1),

(2), (3), (4), (5), and (6) shall be furnished to the Administrator as required by 40

CFR Section 60.8 of the General Provisions. This report shall be submitted within 6

months of the initial start-up date.

(2) Records shall be kept of all periods of operation during which the flare pilot

flame is absent.

(3) Semiannual reports of all periods recorded under 40 CFR Section 60.115b(d)(2)

in which the pilot flame was absent shall be furnished to the Administrator.

49 CFR Section 60.115b(d)(1)-(3); Minn. R.

7011.1520(C)

The owner or operator shall keep copies of all records required by 40 CFR Section

60.116b except for the record required by 40 CFR Section 60.116b(b), for at least 2

years. The record required by 40 CFR Section 60.116b(b) will be kept for the life of

the source.

40 CFR Section 60.116b(a); Minn. R. 7011.1520(C)

The owner or operator of each storage vessel as specified in 40 CFR Section

60.110b(a) shall keep readily accessible records showing the dimension of the

storage vessel and an analysis showing the capacity of the storage vessel.

40 CFR Section 60.116b(b); Minn. R. 7011.1520(C)

Available data on the storage temperature may be used to determine the maximum

true vapor pressure as determined below.

(1) For vessels operated above or below ambient temperatures, the maximum true

vapor pressure is calculated based upon the highest expected calendar-month

average of the storage temperature. For vessels operated at ambient temperatures,

the maximum true vapor pressure is calculated based upon the maximum local

monthly average ambient temperature as reported by the National Weather Service.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

(continued from above)

(2) For crude oil or refined petroleum products the vapor pressure may be obtained

by the following:

(i) Available data on the Reid vapor pressure and the maximum expected storage

temperature based on the highest expected calendar-month average temperature

of the stored product may be used to determine the maximum true vapor pressure

from nomographs contained in API Bulletin 2517 (incorporated by reference, see

40 CFR Section 60.17), unless the Administrator specifically requests that the liquid

be sampled, the actual storage temperature determined, and the Reid vapor

pressure determined from the sample(s).

(ii) The true vapor pressure of each type of crude oil with a Reid vapor pressure

less than 13.8 kPa or with physical properties that preclude determination by the

recommended method is to be determined from available data and recorded if the

estimated maximum true vapor pressure is greater than 3.5 kPa.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

(continued from above)

(3) For other liquids, the vapor pressure:

(i) May be obtained from standard reference texts, or

(ii) Determined by ASTM D2879-83, 96, or 97 (incorporated by reference, see 40

CFR Section 60.17); or

(iii) Measured by an appropriate method approved by the Administrator; or

(iv) Calculated by an appropriate method approved by the Administrator.

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-46 02/12/15

The owner or operator of each vessel storing a waste mixture of indeterminate or

variable composition shall be subject to the following requirements.

(1) Prior to the initial filling of the vessel, the highest maximum true vapor pressure

for the range of anticipated liquid compositions to be stored will be determined

using the methods described in 40 CFR Section 60.116b(e).

(2) For vessels in which the vapor pressure of the anticipated liquid composition is

above the cutoff for monitoring but below the cutoff for controls as defined in 40

CFR Section 60.112b(a), an initial physical test of the vapor pressure is required;

and a physical test at least once every 6 months thereafter is required as

determined by the following methods:

(i) ASTM D2879-83, 96, or 97 (incorporated by reference, see 40 CFR Section

60.17); or

(ii) ASTM D323-82 or 94 (incorporated by reference, see 40 CFR Section 60.17); or

(iii) As measured by an appropriate method as approved by the Administrator

40 CFR Section 60.116b(f); 40 CFR Section

60.116b(f)(1); 40 CFR Section 60.116b(f)(2)(i)-(iii);

Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-47 02/12/15

Subject Item: GP 037 IFR tank/basin subject to NESHAPs FF following the requirements of Kb

Associated Items: TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

As an alternative to the standards for tanks specified in 40 CFR Section 61.343; an

owner or operator may elect to comply with one of the following:

(1) A fixed roof and internal floating roof meeting the requirements in 40 CFR

Section 60.112b(a)(1);

(2) An external floating roof meeting the requirements of 40 CFR Section 60.112b

(a)(2); or

(3) An alternative means of emission limitation as described in 40 CFR Section

60.114b.

If an owner or operator elects to comply with the provisions of this section, then the

owner or operator is exempt from the provisions of 40 CFR Section 61.343 of this

subpart applicable to the same facilities.

40 CFR Section 61.351(a); 40 CFR Section

61.351(a)(1); 40 CFR Section 61.351(b); 40 CFR

Section 61.356(k); 40 CFR Section 61.357(f); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka, and

QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 61.351(a)(1); 40 CFR Section

63.640(o)(1); 40 CFR Section 63.647(a)

Comply with requirements of GP 039 (NSPS, Subpart Kb for Internal Floating Roof

Tanks)

40 CFR Section 61.351(a); 40 CFR Section

61.351(a)(1); 40 CFR Section 61.351(b); 40 CFR

Section 61.356(k); 40 CFR Section 61.357(f); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-48 02/12/15

Subject Item: GP 039 NSPS Kb Tanks w/internal floating roof > 39,890 gals

Associated Items: TK 010 Organic Liquid

TK 011 Organic Liquid

TK 012 Organic Liquid

TK 013 Organic Liquid

TK 014 Organic Liquid

TK 015 Organic Liquid

TK 016 Organic Liquid

TK 017 Organic Liquid

TK 018 Organic Liquid

TK 023 Organic Liquid

TK 024 Organic Liquid

TK 025 Organic Liquid

TK 026 Organic Liquid

TK 027 Organic Liquid

TK 028 Organic Liquid

TK 048 Organic Liquid

TK 049 Organic Liquid

TK 065 Ethanol

TK 067 Organic Liquid

TK 082 Organic Liquid

TK 084 Organic Liquid

TK 085 Organic Liquid

TK 086 Organic Liquid

TK 161 Organic Liquid

TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

TK 522 Heavy Naphtha

TK 523 Heavy Naphtha

What to do Why to do it

Maintain records of current applicability of NSPS, Subpart Kb control requirements

and NESHAP, Subpart FF control requirements for each tank on-site. Records may

be electronic.

40 CFR Section 60.112b(a); 40 CFR Section

61.342(c)(1)(ii)

If storing VOL with max TVP equal to or greater than 0.75 psia and less than 11.1

psia, comply with the requirements listed within this group.

40 CFR Section 60.112b(a)

If storing benzene waste as defined in 40 CFR Section 61.341 and either not

exempting that waste from control under 40 CFR Section 61.342, or classifying the

waste as controlled, comply with the requirements listed within this group

regardless of vapor pressure.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

63.647(a); Minn. R. 7011.9930(E)

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka, and

QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 61.342(c)(1)(ii); 40 CFR Section

61.351(a); Minn. R. 7011.1520, subp. C; Minn. R.

7011.9930(E)

The internal floating roof shall rest or float on the liquid surface (but not necessarily

in complete contact with it) inside a storage vessel that has a fixed roof. The

internal floating roof shall be floating on the liquid surface at all times, except during

initial fill and during those intervals when the storage vessel is completely emptied

or subsequently emptied and refilled. When the roof is resting on the leg supports,

the process of filling, emptying, or refilling shall be continuous and shall be

accomplished as rapidly as possible.

40 CFR Section 60.112b(a)(1)(i); Minn. R.

7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-49 02/12/15

Each internal floating roof shall be equipped with one of the following closure

devices between the wall of the storage vessel and the edge of the internal floating

roof:

(A) A foam- or liquid-filled seal mounted in contact with the liquid (liquid-mounted

seal). A liquid-mounted seal means a foam- or liquid-filled seal mounted in contact

with the liquid between the wall of the storage vessel and the floating roof

continuously around the circumference of the tank.

(B) Two seals mounted one above the other so that each forms a continuous

closure that completely covers the space between the wall of the storage vessel

and the edge of the internal floating roof. The lower seal may be vapor-mounted,

but both must be continuous.

(continued below)

40 CFR Section 60.112b(a)(1)(ii)(A)-(C); Minn. R.

7011.1520(C)

(continued from above)

(C) A mechanical shoe seal. A mechanical shoe seal is a metal sheet held

vertically against the wall of the storage vessel by springs or weighted levers and is

connected by braces to the floating roof. A flexible coated fabric (envelope) spans

the annular space between the metal sheet and the floating roof.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(b)(1)(ii)(A)-(C); Minn. R.

7011.1520(C)

Each opening in a noncontact internal floating roof except for automatic bleeder

vents (vacuum breaker vents) and the rim space vents is to provide a projection

below the liquid surface.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(iii); Minn. R.

7011.1520(C)

Each opening in the internal floating roof except for leg sleeves, automatic bleeder

vents, rim space vents, column wells, ladder wells, sample wells, and stub drains is

to be equipped with a cover or lid which is to be maintained in a closed position at

all times (i.e., no visible gap) except when the device is in actual use. The cover or

lid shall be equipped with a gasket. Covers on each access hatch and automatic

gauge float well shall be bolted except when they are in use.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(iv); Minn. R.

7011.1520(C)

Automatic bleeder vents shall be equipped with a gasket and are to be closed at all

times when the roof is floating except when the roof is being floated off or is being

landed on the roof leg supports.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(v); Minn. R.

7011.1520(C)

Rim space vents shall be equipped with a gasket and are to be set to open only

when the internal floating roof is not floating or at the manufacturer's recommended

setting.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(vi); Minn. R.

7011.1520(C)

Each penetration of the internal floating roof for the purpose of sampling shall be a

sample well. The sample well shall have a slit fabric cover that covers at least 90

percent of the opening.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(vii); Minn. R.

7011.1520(C)

Each penetration of the internal floating roof that allows for passage of a column

supporting the fixed roof shall have a flexible fabric sleeve seal or a gasketed

sliding cover.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(viii); Minn. R.

7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-50 02/12/15

Each penetration of the internal floating roof that allows for passage of a ladder

shall have a gasketed sliding cover.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.112b(a)(1)(ix); Minn. R.

7011.1520(C)

Visually inspect the internal floating roof, the primary seal, and the secondary seal

(if one is in service), prior to filling the storage vessel with VOL. If there are holes,

tears, or other openings in the primary seal, the secondary seal, or the seal fabric

or defects in the internal floating roof, or both, the owner or operator shall repair the

items before filling the storage vessel.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.113b(a)(1); Minn. R. 7011.1520(C)

For vessels equipped with a liquid-mounted or mechanical shoe primary seal,

visually inspect the internal floating roof and the primary seal or the secondary seal

(if one is in service) through manholes and roof hatches on the fixed roof at least

once every 12 months after initial fill. If the internal floating roof is not resting on the

surface of the VOL inside the storage vessel, or there is liquid accumulated on the

roof, or the seal is detached, or there are holes or tears in the seal fabric, the owner

or operator shall repair the items or empty and remove the storage vessel from

service within 45 days. If a failure that is detected during inspections required in this

paragraph cannot be repaired within 45 days and if the vessel cannot be emptied

within 45 days, the owner or operator may utilize up to two extensions of up to 30

additional calendar days each.

(continued below)

40 CFR Section 60.113b(a)(2); 40 CFR Section

60.113b(a)(3)(ii); 40 CFR Section 63.640(n)(8)(iii);

Minn. R. 7011.1520(C)

(continued from above)

Pursuant to 40 CFR Section 63.640 (n)(8)(iii), the owner or operator is not required

to provide a request for the extension to the Administrator. Such a request for an

extension must document that alternate storage capacity is unavailable and specify

a schedule of actions the company will take that will assure that the control

equipment will be repaired or the vessel will be emptied as soon as possible.

40 CFR Section 60.113b(a)(2); 40 CFR Section

60.113b(a)(3)(ii); Minn. R. 7011.1520(C)

For vessels equipped with a double seal system as specified in 40 CFR Section

60.112b(a)(1)(ii)(B)

i) visually inspect the vessel as specified in 40 CFR 60.113(b)(a)(4) at least every 5

years; or

ii) visually inspect the vessel as specified in 40 CFR Section 60. 113(b)(a)(2).

40 CFR Section 60.113b(a)(3)(i)-(ii); 40 CFR Section

60.113b(a)(4); Minn. R. 7011.1520(C)

Visually inspect the internal floating roof, the primary seal, the secondary seal (if

one is in service), gaskets, slotted membranes and sleeve seals (if any) each time

the storage vessel is emptied and degassed. If the internal floating roof has

defects, the primary seal has holes, tears, or other openings in the seal or the seal

fabric, or the secondary seal has holes, tears, or other openings in the seal or the

seal fabric, or the gaskets no longer close off the liquid surfaces from the

atmosphere, or the slotted membrane has more than 10 percent open area, the

owner or operator shall repair the items as necessary so that none of the conditions

specified in this paragraph exist before refilling the storage vessel with VOL.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

(continued below)

40 CFR Section 60.113b(a)(4); Minn. R. 7011.1520(C)

(continued from above)

In no event shall inspections conducted in accordance with this provision occur at

intervals greater than 10 years in the case of vessels conducting the annual visual

inspection as required by 40 CFR Section 60.113b(a)(2) and (a)(3)(ii) and at

intervals no greater than 5 years in the case of vessels specified in 40 CFR Section

60.113b(a)(3)(ii).

40 CFR Section 60.113b(a)(4); Minn. R. 7011.1520(C)

The sliding cover shall be in place over the slotted guidepole opening through the

floating roof at all times except when the sliding cover must be removed for access.

If the control technology used includes a guidepole float, the float shall be floating

within the guidepole at all times except when it must be removed for access to the

stored liquid or when the tank is empty.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

STERP Agreement March 2001 Slotted Guidepoles
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-51 02/12/15

Visually inspect the deck fitting for the slotted guidepole deck fitting at least once

every 10 years and each time the vessel is emptied and degassed. If the slotted

guidepole deck fitting or control devices have defects, or if a gap of > 1/8" exists

between any gasket required for control of the slotted guidepole deck fitting and

any surface it is intended to seal, such items shall be repaired before filling or

refilling the storage vessel with regulated material. Tanks taken out of hydrocarbon

service, for any reason, do not have to have any controls in place during the time

they are out of service.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

STERP Agreement March 2001 Slotted Guidepoles

If the tank is in service, all slotted guidepole deck fitting or control device defects or

gaps >1/8" on gaskets or seals required for control must be repaired within 45 days

of inspection. If necessary, the owner or operator may utilize up to two extensions

of up to 30 additional calendar days each. Pursuant to 40 CFR Section 63.640

(n)(8)(iii), the owner or operator is not required to provide a request for the

extension to the Administrator.

STERP Agreement March 2001 Slotted Guidepoles

Double wiper seals are approved control technology for slotted ladders under

FHR's Storage Tank Emission Partnership Agreement.

May 24, 2004, Letter from James K. Jackson, U. S.

EPA

The owner or operator of each storage vessel as specified in 40 CFR Section

60.112b(a) shall keep records and furnish reports as required by 40 CFR Section

60.115b(a). The owner or operator shall keep copies of all reports and records

required by this section for at least 2 years.

40 CFR Section 60.115b; Minn. R. 7011.1520(C)

Furnish the Administrator with a report that describes the control equipment and

certifies that the control equipment meets the specifications of 40 CFR Section

60.112b(a)(1) and 40 CFR Section 60.113b(a)(1). This report shall be an

attachment to the notification required by 40 CFR Section 60.7(a)(3).

40 CFR Section 60.115b(a)(1); Minn. R. 7011.1520(C)

The owner or operator shall keep copies of all records required by this section,

except for the record required by 40 CFR Section 60.116b(b) for at least 2 years.

The record required by 40 CFR Section 60.116b(b) will be kept for the life of the

source.

40 CFR Section 60.116b(a); Minn. R. 7011.1520(C)

The owner or operator of each storage vessel as specified in 40 CFR Section

60.110b(a) shall keep readily accessible records showing the dimension of the

storage vessel and an analysis showing the capacity of the storage vessel.

40 CFR Section 60.116b(b); Minn. R. 7011.1520(C)

Except as provided in 40 CFR Section 60.116b(f) and (g), the owner or operator of

each storage vessel either with a design capacity greater than or equal to 151 m3

storing a liquid with a maximum true vapor pressure greater than or equal to 3.5

kPa or with a design capacity greater than or equal to 75 m3 but less than 151 m3

storing a liquid with a maximum true vapor pressure greater than or equal to 15.0

kPa shall maintain a record of the VOL stored, the period of storage, and the

maximum true vapor pressure of that VOL during the respective storage period.

40 CFR Section 60.116b(c); Minn. R. 7011.1520(C)

Keep a record of each inspection performed as required by 40 CFR Section

60.113b (a)(1), (a)(2), (a)(3), and (a)(4). Each record shall identify the storage

vessel on which the inspection was performed and shall contain the date the vessel

was inspected and the observed condition of each component of the control

equipment (seals, internal floating roof, and fittings).

40 CFR Section 60.115b(a)(2); Minn. R. 7011.1520(C)

Notify the Administrator in writing at least 30 days prior to the filling or refilling of

each storage vessel for which an inspection is required by 40 CFR Section

60.113b(a)(1) and (a)(4) to afford the Administrator the opportunity to have an

observer present. If the inspection required by 40 CFR Section 60.113b(a)(4) is not

planned and the owner or operator could not have known about the inspection 30

days in advance or refilling the tank, the owner or operator shall notify the

Administrator at least 7 days prior to the refilling of the storage vessel. Notification

shall be made by telephone immediately followed by written documentation

demonstrating why the inspection was unplanned. Alternatively, this notification

including the written documentation may be made in writing and sent by express

mail so that it is received by the Administrator at least 7 days prior to the refilling.

40 CFR Section 60.113b(a)(5); 40 CFR Section

60.19(b)-(c); 40 CFR Section 60.4(a); 40 CFR Section

60.4(b)(Y); Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-52 02/12/15

If any of the conditions described in 40 CFR Section 60.113b(a)(2) are detected

during the annual visual inspection required by 40 CFR Section 60.113b(a)(2), a

report shall be furnished to the Administrator within 30 days of the inspection. Each

report shall identify the storage vessel, the nature of the defects, and the date the

storage vessel was emptied or the nature of and date the repair was made.

After each inspection required by 40 CFR Section 60.113b(a)(3) that finds holes or

tears in the seal or seal fabric, or defects in the internal floating roof, or other

control equipment defects listed in 40 CFR 60.113b(a)(3)(ii), a report shall be

furnished to the Administrator within 30 days of the inspection. The report shall

identify the storage vessel and the reason it did not meet the specifications of 40

CFR Section 61.112b(a)(1) or 40 CFR Section 60.113b(a)(3) and list each repair

made.

40 CFR Section 60.115b(a)(3)-(4) 40 CFR Section

60.19(b)-(c); 40 CFR Section 60.4(a); 40 CFR Section

60.4(b)(Y); Minn. R. 7011.1520(C)

Available data on the storage temperature may be used to determine the maximum

true vapor pressure as determined below.

(1) For vessels operated above or below ambient temperatures, the maximum true

vapor pressure is calculated based upon the highest expected calendar-month

average of the storage temperature. For vessels operated at ambient temperatures,

the maximum true vapor pressure is calculated based upon the maximum local

monthly average ambient temperature as reported by the National Weather Service.

(continued below)

40 CFR Section 60.116b(e)1; 40 CFR Section

60.116b(e)(2)(i-ii); 40 CFR Section 60.116b(3)(i-iv);

Minn. R. 7011.1520(C)

(continued from above)

2) For crude oil or refined petroleum products the vapor pressure may be obtained

by the following:

(i) Available data on the Reid vapor pressure and the maximum expected storage

temperature based on the highest expected calendar-month average temperature

of the stored product may be used to determine the maximum true vapor pressure

from monographs contained in API Bulletin 2517 (incorporated by reference, see

40 CFR Section 60.17), unless the Administrator specifically requests that the liquid

be sampled, the actual storage temperature determined, and the Reid vapor

pressure determined from the sample(s).

(continued below)

40 CFR Section 60.116b(e)1; 40 CFR Section

60.116b(e)(2)(i-ii); 40 CFR Section 60.116b(3)(i-iv);

Minn. R. 7011.1520(C)

(continued from above)

(ii) The true vapor pressure of each type of crude oil with a Reid vapor pressure

less than 13.8 kPa or with physical properties that preclude determination by the

recommended method is to be determined from available data and recorded if the

estimated maximum true vapor pressure is greater than 3.5 kPa.

(3) For other liquids, the vapor pressure:

(i) May be obtained from standard reference texts, or

(ii) Determined by ASTM D2879-83, 96, or 97 (incorporated by reference, see 40

CFR Section 60.17); or

(iii) Measured by an appropriate method approved by the Administrator; or

(iv) Calculated by an appropriate method approved by the Administrator.

40 CFR Section 60.116b(e)1; 40 CFR Section

60.116b(e)(2)(i-ii); 40 CFR Section 60.116b(3)(i-iv);

Minn. R. 7011.1520(C)

The owner or operator of each vessel storing a waste mixture of indeterminate or

variable composition shall be subject to the following requirements.

(1) Prior to the initial filling of the vessel, the highest maximum true vapor pressure

for the range of anticipated liquid compositions to be stored will be determined

using the methods described in 40 CFR Section 60.116b(e).

(2) For vessels in which the vapor pressure of the anticipated liquid composition is

above the cutoff for monitoring but below the cutoff for controls as defined in 40

CFR Section 60.112b(a), an initial physical test of the vapor pressure is required;

and a physical test at least once every 6 months thereafter is required as

determined by the following methods:

(i) ASTM D2879-83, 96, or 97 (incorporated by reference, see 40 CFR Section

60.17); or

(ii) ASTM D323-82 or 94 (incorporated by reference, see 40 CFR Section 60.17); or

(iii) As measured by an appropriate method as approved by the Administrator.

40 CFR Section 60.116(f)(1); 40 CFR Section

60.116b(f)(2)(i-iii); Minn. R. 7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-53 02/12/15

Subject Item: GP 042 MACT CC Group 1 Tank Requirements, satisfied by NSPS Kb 

Associated Items: TK 001 Organic Liquid

TK 002 Organic Liquid

TK 003 Organic Liquid

TK 004 Organic Liquid

TK 005 Organic Liquid

TK 006 Organic Liquid

TK 007 Organic Liquid

TK 010 Organic Liquid

TK 011 Organic Liquid

TK 012 Organic Liquid

TK 013 Organic Liquid

TK 014 Organic Liquid

TK 015 Organic Liquid

TK 016 Organic Liquid

TK 017 Organic Liquid

TK 018 Organic Liquid

TK 024 Organic Liquid

TK 025 Organic Liquid

TK 026 Organic Liquid

TK 027 Organic Liquid

TK 028 Organic Liquid

TK 061 Organic Liquid

TK 062 Organic Liquid

TK 063 Organic Liquid

TK 064 Organic Liquid @ 94 Unit

TK 065 Ethanol

TK 066 Organic Liquid

TK 067 Organic Liquid

TK 080 Organic Liquid

TK 082 Organic Liquid

TK 083 Organic Liquid

TK 084 Organic Liquid

TK 085 Organic Liquid

TK 086 Organic Liquid

TK 087 Organic Liquid

TK 088 Organic Liquid

TK 150 Organic Liquid

TK 151 Organic Liquid

TK 152 Organic Liquid

TK 160 Organic Liquid

TK 161 Organic Liquid

TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

TK 367 Non-Phen Water @ 45 Unit

TK 368 Non-Phen Water @ 45 Unit
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-54 02/12/15

Associated Items: TK 515 Sour Water Tank @ 26 Unit

TK 522 Heavy Naphtha

TK 523 Heavy Naphtha

TK 586 Sour Water

TK 587 Sour Water

TK 588 Sour Water

What to do Why to do it

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka, and

QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 63.640(n)(1); Minn. R. 7011.7280;

Minn. R. 7019.0100, subp. 2(A) to 7019.0100, subp.

2(D)

If storing HAP (per the MACT requirement) comply with the requirements listed

under GP 019 for EFR tanks, GP 039 for IFR tanks, GP 034 for FR tanks except

comply with GP 122 for TK 517 and associated equipment.

40 CFR Section 63.640(a)(2); 40 CFR Section

63.640(c)(2)

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)-(iii); Minn. R. 7011.7280;

Minn. R. 7017.2015, subp. 2(A) to 7017.2015, subp.

2(B)

Correct malfunctions as soon as practicable in accordance with the startup,

shutdown, and malfunction plan.

40 CFR Section 63.6(e)(1)(ii); 40 CFR Section

63.6(e)(1)(iii); Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

of malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from startup/shutdown/malfunction plan (SSMP).

40 CFR pt. 63, subp. CC. Table 6; 40 CFR Section

63.10(b)(2)(i)-(v); 40 CFR Section 63.6(e)(3)(iii)-(iv);

Minn. R. 7011.7280

Maintain up-to-date SSMP. 40 CFR Section 63.6(e)(1)(iii); 40 CFR Section

63.6(e)(2); 40 CFR Section 63.6(e)(3)(i)-(ii); 40 CFR

Section 63.6(e)(3)(v)-(vii); Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the SSMP, revise the SSMP

within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7280
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-55 02/12/15

Subject Item: GP 044 Tanks MN R 1969-73 and > 65,000 gals

Associated Items: TK 039 Asphalt

TK 085 Organic Liquid

TK 086 Organic Liquid

TK 411 Asphalt

TK 412 Asphalt

TK 414 Asphalt

What to do Why to do it

For tanks storing petroleum liquids listed in Minn. R. 7011.1500, subp. 8, the

Permittee shall comply with the following requirements:

(1) If the true vapor pressure of the petroleum liquid, as stored, is equal to or

greater than 128 mm Hg (2.5 psia) but not greater than 642 mm Hg (12.5 psia) the

storage vessel shall be equipped with a floating roof, a vapor recovery system or

their equivalents.

(2) If the true vapor pressure of the petroleum liquid, as stored, is greater than 642

mm Hg (12.5 psia), the storage vessel shall be equipped with a vapor recovery

system or its equivalent.

Minn. R. 7011.1505, subp. 2C(1)-(2)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-56 02/12/15

Subject Item: GP 045 Tanks MN R 1969-73 and > 2,000-65,000 gals

Associated Items: TK 201 Organic Liquid @ 103 Unit

What to do Why to do it

For tanks storing petroleum liquids listed in Minn. R. 7011.1500, subp. 8, the

Permittee shall equip the storage vessel (as defined in Minn. R. 7011.1500, subp.

10) with a permanent submerged fill pipe or comply with the following requirements:

(1) If the true vapor pressure of the petroleum liquid, as stored, is equal to or

greater than 78 mm Hg (1.5 psia) but not greater than 570 mm Hg (11.1 psia), the

storage vessel shall be equipped with a floating roof, a vapor recovery system, or

their equivalents.

(2) If the true vapor pressure of the petroleum liquid as stored is greater than 570

mm Hg (11.1 psia), the storage vessel shall be equipped with a vapor recovery

system or its equivalent.

Minn. R. 7011.1505, subp. 2(B); Minn. R. 7011.1500,

subp. 10
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-57 02/12/15

Subject Item: GP 046 Tanks MN R post 1973 and > 40,000 gals

Associated Items: TK 006 Organic Liquid

TK 007 Organic Liquid

TK 049 Organic Liquid

TK 066 Organic Liquid

TK 067 Organic Liquid

TK 068 Organic Liquid

TK 087 Organic Liquid

TK 088 Organic Liquid

TK 130 Organic Liquid

TK 131 Organic Liquid

TK 132 Organic Liquid

TK 133 Organic Liquid

TK 134 Organic Liquid

TK 150 Organic Liquid

TK 151 Organic Liquid

TK 152 Organic Liquid

TK 153 Organic Liquid

TK 154 Organic Liquid

TK 160 Organic Liquid

TK 161 Organic Liquid

TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

TK 300 Water/Process Mixture Storage Tank @ 21 Unit

TK 367 Non-Phen Water @ 45 Unit

TK 368 Non-Phen Water @ 45 Unit

TK 415 Asphalt

TK 416 Asphalt

TK 417 Asphalt

TK 418 Asphalt

TK 423 Asphalt

TK 424 Asphalt

TK 500 Cooling Water @ 21 Unit

TK 502 Jet Water @ 23 Unit

TK 505 Sulfur

TK 515 Sour Water Tank @ 26 Unit

TK 516 Stripped Sour Water @ 26 Unit

TK 517 Organic Liquid Storage Tank

TK 522 Heavy Naphtha

TK 523 Heavy Naphtha

TK 526 Sulfur Storage Tank

TK 574 Spent Sulfuric Acid Storage Tank 35TK5

TK 586 Sour Water

TK 587 Sour Water

TK 588 Sour Water
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-58 02/12/15

What to do Why to do it

The requirements in this GP 046 only apply to tanks storing petroleum liquids as

defined in Minn. R. 7011.1500, subp. 8.

Minn. R. 7011.1500, subps. 8 and 11

For tanks storing petroleum liquids listed in Minn. R. 7011.1500, subp. 8, the

Permittee shall comply with the following requirements:

(1) If the true vapor pressure of the petroleum liquid, as stored, is equal to or

greater than 78 mm Hg (1.5 psia) but not greater than 570 mm Hg (11.1 psia) the

storage vessel shall be equipped with a floating roof, a vapor recovery system or

their equivalents.

(2) If the true vapor pressure of the petroleum liquid, as stored, is greater than 570

mm Hg (11.1psia), the storage vessel shall be equipped with a vapor recovery

system or its equivalent.

Minn. R. 7011.1510, subp. 3(C)(1)-(2)

Records: The owner or operator shall each storage tank: maintain a file of each

type of petroleum liquid stored, of the typical Reid vapor pressure of each type of

petroleum liquid stored, of the dates of storage and withdrawals, and of the date on

which the storage vessel is empty;

Minn. R. 7011.1510, subp. 1(A)

Records: The owner or operator shall for each storage tank: Determine and record

the average monthly storage temperature and true vapor pressure of the petroleum

liquid stored at such temperature if:

(1) the petroleum liquid has a true vapor pressure, as stored, greater than 26 mm

Hg (0.5 psia) but less than 78 mm Hg (1.5 psia) and is stored in a storage vessel

other

than one equipped with a floating roof, a vapor recovery system or their

equivalents; or

(2) the petroleum liquid has a true vapor pressure, as stored, greater than 470 mm

Hg (9.1 psia) and is stored in a storage vessel other than one equipped with a

vapor recovery system or its equivalent.

Minn. R. 7011.1510, subp. 1(B)(1)-(2)

Calculation: The average monthly storage temperature is an arithmetic average

calculated for each calendar month, or portion thereof if storage is for less than a

month, from bulk liquid storage temperatures determined at least once every seven

days.

Minn. R. 7011.1510, subp. 2

Vapor pressure determination. The true vapor pressure shall be determined by the

procedure in American Petroleum Institute Bulletin 2517. This procedure is

dependent upon determination of the storage temperature and the Reid vapor

pressure, which requires sampling of the petroleum liquids in the storage vessels.

Unless the Agency or the Commissioner requires in specific cases that the stored

petroleum liquid be sampled, the true vapor pressure may be determined by using

the average monthly storage temperature and the typical Reid vapor pressure. For

those liquids for which certified specifications limiting the Reid vapor pressure exist,

that Reid vapor pressure may be used. For other liquids, supporting analytical data

must be made available on request of the Agency or the Commissioner when

typical Reid vapor pressure is used.

Minn. R. 7011.1510, subp. 3
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-59 02/12/15

Subject Item: GP 047 Tanks MN R post 1973 and >2,000 - 40,000 gals

Associated Items: TK 373 Chemical/Additive Storage Tank @ 45 Unit

TK 501 Water/Process Mixture Storage Tank

TK 514 Chemical/Additive Storage Tank @ 26 Unit

What to do Why to do it

For tanks storing petroleum liquids listed in Minn. R. 7011.1500, subp. 8, the

Permittee shall equip the storage vessel (as defined in Minn. R. 7011.1500, subp.

10) with a permanent submerged fill pipe or comply with the following requirements:

(1) If the true vapor pressure of the petroleum liquid, as stored, is equal to or

greater than 78 mm Hg (1.5 psia) but not greater than 570 mm Hg (11.1 psia), the

storage vessel shall be equipped with a floating roof, a vapor recovery system, or

their equivalents.

(2) If the true vapor pressure of the petroleum liquid as stored is greater than 570

mm Hg (11.1 psia), the storage vessel shall be equipped with a vapor recovery

system or its equivalent.

Minn. R. 7011.1505, subp. 3(B); Minn. R. 7011.1505,

subp. 3(C)(1)-(2); Minn. R. 7011.1500, subp. 10
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-60 02/12/15

Subject Item: GP 052 Tanks NSPS QQQ

Associated Items: TK 063 Organic Liquid

TK 064 Organic Liquid @ 94 Unit

TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

What to do Why to do it

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). [Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka,

and QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.]

40 CFR Section 60.11(d); 40 CFR Section

60.690-60.699; 40 CFR Section 63.640(o)(1); Minn. R.

7011.1435, subp. C
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-61 02/12/15

Subject Item: GP 053 EFR tank/basin subject to NESHAPs FF following the requirements of Kb

Associated Items: EU 200 OSWTP-Equalization Basin 7A - Refining Equipment

EU 201 OSWTP-Equalization Basin 7B - Refining Equipment

EU 347 Equalization Basin 94V49 - Above Ground Storage Tank

TK 063 Organic Liquid

TK 064 Organic Liquid @ 94 Unit

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

As an alternative to the standards for tanks specified in 40 CFR Section 61.343; an

owner or operator may elect to comply with one of the following:

(1) A fixed roof and internal floating roof meeting the requirements in 40 CFR

Section 60.112b(a)(1);

(2) An external floating roof meeting the requirements of 40 CFR Section 60.112b

(a)(2); or

(3) An alternative means of emission limitation as described in 40 CFR Section

60.114b.

If an owner or operator elects to comply with the provisions of this section, then the

owner or operator is exempt from the provisions of 40 CFR Section 61.343 of this

subpart applicable to the same facilities.

40 CFR Section 61.351(a); 40 CFR Section

61.351(a)(1); 40 CFR Section 61.351(b); 40 CFR

Section 61.356(k); 40 CFR Section 61.357(f); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka,

and QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 61.351(a)(1); 40 CFR Section

63.640(o)(1); 40 CFR Section 63.647(a)

Comply with requirements of GP 019 (NSPS, subp. Kb for External Floating Roof

Tanks)

40 CFR Section 61.351(a); 40 CFR Section

61.351(a)(1); 40 CFR Section 61.351(b); 40 CFR

Section 61.356(k); 40 CFR Section 61.357(f); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-62 02/12/15

Subject Item: GP 054 Storage Tank Heaters built before June 11, 1973

Associated Items: EU 144 Tank 19 Heater - Process Heater

EU 145 Tank 39 Heater - Process Heater

EU 146 Tank 39 Heater - Process Heater

EU 157 Tank 411 Heater - Process Heater

EU 158 Tank 411 Heater - Process Heater

EU 159 Tank 412 Heater - Process Heater

EU 160 Tank 412 Heater - Process Heater

EU 163 Tank 414 Heater - Process Heater

EU 164 Tank 414 Heater - Process Heater

EU 165 Tank 415 Heater - Process Heater

EU 166 Tank 416 Heater - Process Heater

EU 167 Tank 416 Heater - Process Heater

What to do Why to do it

EMISSION LIMITS (LIMITS APPLY TO EACH UNIT.) hdr

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

complaince with this limit.

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: Record and maintain records of type of fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-63 02/12/15

Subject Item: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

Associated Items: EU 054 #6 HDS Reactor Charge Heater - Process Heater

EU 056 HDS Heater (hot oil system) - Process Heater

EU 057 Unisar Reactor Charge Heater - Process Heater

EU 058 #5 HDS Charge Heater (naphtha) - Process Heater

EU 059 #1 HDS Reactor Charge Heater - Process Heater

EU 060 #1 HDS Fractionation Heater - Fractionation Equipment

EU 061 #2 HDS Reactor Charge Heater - Process Heater

EU 076 Powerformer Regenerator Gas Heater - Process Heater

EU 240 H2 Plant Vaporizer Heater - Process Heater

EU 241 #1 H2 Plant Reformer/Heater - Process Heater

What to do Why to do it

EMISSION LIMITS (LIMITS APPLY TO EACH UNIT.) hdr

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

(most stringent limit, meets limit set by Minn. R. 7011.1405, subp. 2)

40 CFR Section 60.104(a)(1); Minn. R. 7011.1490,

subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of type of fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-64 02/12/15

Subject Item: GP 056 Storage Tank Heaters built after June 11, 1973

Associated Items: EU 149 Asphalt Line Heater - Process Heater

EU 168 Tank 417 Heater - Process Heater

EU 169 Tank 418 Heater - Process Heater

EU 170 Tank 423 Heater - Process Heater

EU 171 Tank 423 Heater - Process Heater

EU 172 Tank 424 Heater - Process Heater

EU 173 Tank 424 Heater - Process Heater

EU 274 Asphalt tk Heater for tk 415 - Process Heater

EU 275 Asphalt tk Heater for tk 418 - Process Heater

What to do Why to do it

EMISSION LIMITS (LIMITS APPLY TO EACH UNIT.) hdr

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: Record and maintain records of type of fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-65 02/12/15

Subject Item: GP 057 Emission Units subject to Minn. R. built after June 11, 1973

Associated Items: EU 055 #2 HDS Fractionation Heater (31H2) - Fractionation Equipment

EU 093 Naphtha Hydrotreater Charge Heater - Process Heater

EU 094 Naphtha Hydotreater Stripper Reboiler - Boiler

EU 095 Platformer Charge Heater (Grouped with EU 095/096/097) - Process Heater

EU 096 Platformer #1 Interheater(Grouped with EU 095/096/097) - Process Heater

EU 097 Platformer #2 Interheater(Grouped with EU 095/096/097) - Process Heater

EU 098 Platformer Stabilizer Reboiler Heater - Process Heater

EU 099 Platformer Catalyst Regeneration Vent - Regenerator

EU 102 Unit 38 Gasoil HDS A-Train Heater - Process Heater

EU 103 Unit 38 Gasoil HDS B-Train Heater - Process Heater

EU 104 Unit 38 Gasoil HDS Fractionation Charge Heater - Process Heater

EU 209 Track 8 Rail Loading - Loading-Unloading Equipment

MR 186 HCL adsorber inlet temperature indicator (37TC1150A)

What to do Why to do it

EU055 is subject to GP057 conditions upon completion of the Merox Incinerator

(EU245) shutdown project and EU055 resumes normal operation combusting the

full Merox offgas stream. Prior to this, EU055 is subject to GP055 conditions.

Minn. R. 7007.0800, subp. 2

EMISSION LIMITS (LIMITS APPLY TO EACH UNIT.) hdr

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

(most stringent limit, meets limit set by Minn. R. 7011.1410, subp. 3)

40 CFR Section 60.104(a)(1); Minn. R. 7011.1490,

subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of type of fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-66 02/12/15

Subject Item: GP 058 Equipment subject to both NESH FF controls and NSPS QQQ

Associated Items: EU 178 OSWTP - API Oil/Water Separator Fore Bay (94B1A & 94B1B) - Separation Equipment

EU 278 OSWTP-API Oil/Water Separator Exit Bay (94B1A & 94B1B) - Separation Equipment

EU 279 OSWTP-API Oil/Water Separator Mid Bay 94B1A & 94B1B - Separation Equipment

EU 283 94S-2A/D Slop Oil Sump at API Oil/Water Separator - Separation Equipment

EU 284 Phase Separator at Alt Waste Handling Site - Separation Equipment

EU 315 Vac Trucks at FHR - Other Emission Unit

TK 063 Organic Liquid

TK 064 Organic Liquid @ 94 Unit

TK 205 Organic Liquid @ 94 Unit

TK 206 Organic Liquid @ 94 Unit

What to do Why to do it

Subject to 40 CFR pt. 61, subps. A and FF requirements. Compliance with 40 CFR

pt. 61, subp. FF and 40 CFR pt. 61, subp. A requirements as listed in this permit

fully satisfies 40 CFR pt. 60, subps. A and QQQ, 40 CFR pt. 63, subps. A and CC

requirements.

40 CFR Section 60.690-60.699; 40 CFR Section

60.692-3(a)(4)-(5); 40 CFR Section 60.692-3(b); 40

CFR Section 60.692-3(c)(2); 40 CFR Section

60.692-3(d)-(e); 40 CFR Section 60.692-5(a); 40 CFR

Section 63.640(o)(1)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-67 02/12/15

Subject Item: GP 059 Containers subject to NESH FF; w/vac trucks to haul NESH FF waste

Associated Items: EU 284 Phase Separator at Alt Waste Handling Site - Separation Equipment

EU 315 Vac Trucks at FHR - Other Emission Unit

EU 345 Desalter Brine API 94ME259A - Refining Equipment

EU 346 Desalter Brine API 94ME259B - Refining Equipment

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

The owner or operator shall install, operate, and maintain a cover on each

container used to handle, transfer, or store waste in accordance with the following

requirements: each opening shall be maintained in a closed, sealed position (e.g.,

covered by a lid that is gasketed and latched) at all times that waste is in the

container except when it is necessary to use the opening for waste loading,

removal, inspection, or sampling.

40 CFR Section 61.345(a)(1); 40 CFR Section

61.345(a)(1)(ii); 40 CFR Section 63.654(a); Minn. R.

7011.9930(E)

When a waste is transferred into a container by pumping, the owner or operator

shall perform the transfer using a submerged fill pipe. The submerged fill pipe outlet

shall extend to within two fill pipe diameters of the bottom of the container while the

container is being loaded. During loading of the waste, the cover shall remain in

place and all openings shall be maintained in a closed, sealed position except for

those openings required for the submerged fill pipe, those openings required for

venting of the container to prevent physical damage or permanent deformation of

the container or cover, and any openings complying with 40 CFR Section

60.345(a)(4) of this section.

40 CFR Section 61.345(a)(2); 40 CFR Section

63.654(a); Minn. R. 7011.9930(E)

Treatment of a waste in a container, including aeration, thermal or other treatment,

must be performed by the owner or operator in a manner such that while the waste

is being treated the container meets the standards specified in 40 CFR Section

61.345(a)(3)(i) through (iii) of this section, except for covers and closed-vent

systems that meet the requirements in 40 CFR Section 61.345(a)(4) of this section.

40 CFR Section 61.345(a)(3)

The owner or operator transferring the waste offsite to another facility where the

waste is treated shall:

(1) Comply with the NESHAP FF standards for each waste management unit that

receives or manages the waste prior to shipment of the waste offsite.

(2) Include with each offsite waste shipment a notice stating that the waste contains

benzene which is required to be managed and treated.

40 CFR Section 61.342(f); 40 CFR Section

61.342(f)(2); 40 CFR Section 61.355(k)(2)(iii); 40 CFR

Section 61.356(c); Minn. R. 7011.9930(E)

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-68 02/12/15

Delayed Repairs: Delay of repair of facilities or units that are subject to the

provisions of this subpart will be allowed if the repair is technically impossible

without a complete or partial facility or unit shutdown.

Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a)-(b); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Repairs: when a broken seal or gasket or other problem is identified, first efforts at

repair shall be made as soon as practicable, but not later than 15 calendar days

after identification.

40 CFR Section 61.345(c); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

The cover and all openings (e.g., bungs, hatches, and sampling ports) shall be

designed to operate with no detectable emissions as indicated by an instrument

reading of less than 500 ppmv initially and annually by Method 21 monitoring.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.354(a)(1)(i)

Quarterly Inspection: Each cover and all openings shall be visually inspected

quarterly to ensure that they are closed and gasketed properly.

40 CFR 61.345(b); 40 CFR Section 61.356 (g) 40 CFR

Section 61.357(d)(8); 40 CFR Section 63.655(a); Minn.

R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-69 02/12/15

Subject Item: GP 060 Oil/water separators w/floating roof subject to NSPS QQQ and NESHAP FF

Associated Items: EU 279 OSWTP-API Oil/Water Separator Mid Bay 94B1A & 94B1B - Separation Equipment

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Oil-water separator must have external floating roof meeting the specifications:

Each floating roof shall be equipped with a closure device between the wall of the

separator and the roof edge. The closure device is to consist of a primary seal and

a secondary seal.

(i) The primary seal shall be a liquid-mounted seal or a mechanical shoe seal.

(A) A liquid-mounted seal means a foam- or liquid-filled seal mounted in contact

with the liquid between the wall of the separator and the floating roof. A mechanical

shoe seal means a metal sheet held vertically against the wall of the separator by

springs or weighted levers and is connected by braces to the floating roof. A flexible

coated fabric (envelope) spans the annular space between the metal sheet and the

floating roof.

(B) The gap width between the primary seal and the separator wall shall not exceed

3.8 cm (1.5 in.) at any point.

(continued below)

40 CFR Section 60.693-2(a)(1); 40 CFR Section

60.693-2(d); 40 CFR Section 61.352(a); 40 CFR

Section 61.352(a)(1); 40 CFR Section 61.352(c); 40

CFR Section 61.356(l); 40 CFR Section 63.654(a);

Minn. R. 7011.9930(E)

(continued from above)

C) The total gap area between the primary seal and the separator wall shall not

exceed 67 cm2/m (3.2 in.2/ft) of separator wall perimeter.

(ii) The secondary seal shall be above the primary seal and cover the annular

space between the floating roof and the wall of the separator.

(A) The gap width between the secondary seal and the separator wall shall not

exceed 1.3 cm (0.5 in.) at any point.

(B) The total gap area between the secondary seal and the separator wall shall not

exceed 6.7 cm2/m (0.32 in.2/ft) of separator wall perimeter.

(iii) The maximum gap width and total gap area shall be determined by the methods

and procedures specified in 40 CFR Section 60.696(d).

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.693-2(a)(1); 40 CFR Section

60.693-2(d); 40 CFR Section 61.352(a); 40 CFR

Section 61.352(a)(1); 40 CFR Section 61.352(c); 40

CFR Section 61.356(l); 40 CFR Section 63.654(a);

Minn. R. 7011.9930(E)

Repair: The owner or operator shall make necessary repairs within 30 calendar

days of identification of seals not meeting the requirements or roof openings not

meeting requirements unless delay of repair provisions are invoked.

40 CFR Section 60.693-2(a)(1)(iv); 40 CFR Section

60.693-2(a)(5)(ii)

Each opening in the roof shall be equipped with a gasketed cover, seal, or lid,

which shall be maintained in a closed position at all times, except during inspection

and maintenance.

40 CFR Section 60.693-2(a)(2)

The roof shall be floating on the liquid (i.e., off the roof supports) at all times except

during abnormal conditions (i.e., low flow rate).

40 CFR Section 60.693-2(a)(3)

Monitor: Measurement of primary seal gaps shall be performed within 60 calendar

days after initial installation of the floating roof and introduction of refinery

wastewater and once every 5 years thereafter.

40 CFR Section 60.693-2(a)(1)(iii)(A); 40 CFR Section

60.696(d)(1)(i)-(iii); 40 CFR Section 60.696(d)(2)(i); 40

CFR Section 60.696(d)(2)(ii)

Monitor: Measurement of secondary seal gaps shall be performed within 60

calendar days of initial introduction of refinery wastewater and once every year

thereafter.

40 CFR Section 60.693-2(a)(1)(iii)(B); 40 CFR Section

60.696(d)(1)(i)-(iii); 40 CFR Section 60.696(d)(2)(ii)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-70 02/12/15

The maximum gap widths and maximum gap areas between the primary seal and

the separator wall and between the secondary seal and the separator wall shall be

determined individually within 60 calendar days of the initial installation of the

floating roof and introduction of refinery wastewater or 60 calendar days after the

equipment is placed back into service using the following procedure when the

separator is filled to the design operating level and when the roof is floating off the

roof supports.

(i) Measure seal gaps around the entire perimeter of the separator in each place

where a 0.32 cm (0.125 in.) diameter uniform probe passes freely (without forcing

or binding against seal) between the seal and the wall of the separator and

measure the gap width and perimetrical distance of each such location.

(continued below)

40 CFR Section 60.696(d)(1); 40 CFR Section

60.696(d)(1)(i)-(ii)

(continued from above)

(ii) The total surface area of each gap shall be determined by using probes of

various widths to measure accurately the actual distance from the wall to the seal

and multiplying each such width by its respective perimetrical distance.

(iii) Add the gap surface area of each gap location for the primary seal and the

secondary seal individually, divide the sum for each seal by the nominal perimeter

of the separator basin and compare each to the maximum gap area as specified in

40 CFR Section 60.6932.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 60.696(d)(1); 40 CFR Section

60.696(d)(1)(i)-(ii)

The floating roof may be equipped with one or more emergency roof drains for

removal of stormwater. Each emergency roof drain shall be fitted with a slotted

membrane fabric cover that covers at least 90 percent of the drain opening area or

a flexible fabric sleeve seal.

40 CFR Section 60.693-2(a)(4)

Access doors and other openings shall be visually inspected initially and

semiannually thereafter to ensure that there is a tight fit around the edges and to

identify other problems that could result in VOC emissions.

40 CFR Section 60.693-2(a)(5)(i)

(a) Delay of repair of facilities or units that are subject to the provisions of this

subpart will be allowed if the repair is technically impossible without a complete or

partial facility or unit shutdown.

(b) Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a)-(b); 40 CFR Section

60.692-6

Records required for visual inspections: The date, location, and corrective action

for each visual inspection during which there is not a tight fit or there is a broken

seal or gasket on an access door or other opening or other problem is identified

that could result in benzene emissions.

40 CFR Section 61.356(l)(1)

Record secondary seal measurements, location, date and corrective actions, if any,

annually.

40 CFR Section 61.356(l)(2)

Record primary seal measurements, location, date and corrective actions, if any,

every 5 years. Maintain records for at least 10 years.

40 CFR Section 61.356(l)(2)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-71 02/12/15

Subject Item: GP 062 Oil/water separators w/fixed roof subject to NSPS QQQ and NESH FF w/CVS & control device

Associated Items: EU 177 OSWTP - Trash Rack & Diversion Box (94ME16A) - Refining Equipment

EU 178 OSWTP - API Oil/Water Separator Fore Bay (94B1A & 94B1B) - Separation Equipment

EU 278 OSWTP-API Oil/Water Separator Exit Bay (94B1A & 94B1B) - Separation Equipment

EU 283 94S-2A/D Slop Oil Sump at API Oil/Water Separator - Separation Equipment

EU 290 94V-25D Wemco D Cell - Refining Equipment

EU 291 94V-25E Wemco E Cell - Refining Equipment

EU 292 94V-25F Wemco F Cell - Refining Equipment

EU 345 Desalter Brine API 94ME259A - Refining Equipment

EU 346 Desalter Brine API 94ME259B - Refining Equipment

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

The owner or operator shall install, operate, and maintain a fixed-roof and

closed-vent system that routes all organic vapors vented from the oil-water

separator to a control device.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.347(a)(1);

40 CFR Section 61.352 (b); 40

CFR Section 63.654(a); 40 CFR Sections 60.692-3(a),

60.692-3(b); Minn. R. 7011.9930(E)

Each opening shall be maintained in a closed, sealed position (e.g., covered by a

lid that is gasketed and latched) at all times that waste is in the oil-water separator

except when it is necessary to use the opening for waste sampling or removal, or

for equipment inspection, maintenance, or repair.

40 CFR Section 61.347(a)(1)(i), 40 CFR Section

61.347(a)(1)(i)(A), 40 CFR Section 61.347(a)(1)(i)(B)

The cover and all openings (e.g., access hatches, sampling ports, and gauge wells

shall be designed to operate with no detectable emissions as indicated by an

instrument reading of less than 500 ppmv initially and annually by Method 21

monitoring.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.347(a)(1)(i)(A)

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from Appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.654(a); Minn. R. 7011.9930(E)

(continued from above)

4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-72 02/12/15

Delayed Repairs: Delay of repair of facilities or units that are subject to the

provisions of this subpart will be allowed if the repair is technically impossible

without a complete or partial facility or unit shutdown.

Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a)-(b); 40 CFR Section

63.655(a); 40 CFR Section 60.692-6; Minn. R.

7011.9930(E)

Repairs: when a broken seal or gasket or other problem is identified, first efforts at

repair shall be made as soon as practicable, but not later than 15 calendar days

after identification unless qualifying for delay or repair.

40 CFR Section 61.347(c); 40 CFR Section 63.655(a);

40 CFR Section 60.692-3(a)(5); Minn. R. 7011.9930(E)

Quarterly Inspection: Each cover, seal and access hatch and all other openings

shall be visually inspected quarterly to ensure that no cracks or gaps occur

between the cover and oil-water separator wall and that access hatches and other

openings are closed and gasketed properly.

40 CFR Section 61.347(b); 40 CFR

Section 61.356 (g) 40 CFR

Section 61.357(d)(8); 40 CFR

Section 63.655(a); 40 CFR

Section 60.692-3(a)(4); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

(continued below)

40 CFR Section 61.356(g)-(h);

40 CFR Section 60.697(c); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h);

40 CFR Section 60.697(c); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Maintain records of the following:

(1) The date, location, and corrective action for each visual inspection required by

40 CFR Section 60.693-2(a)(5), during which a broken seal, gap, or other problem

is identified that could result in benzene emissions.

(2) Results of the seal gap measurements required by 40 CFR Section 60.693-2(a).

40 CFR Section 61.356(l); 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-73 02/12/15

Subject Item: GP 065 Treatment Processes to meet destruction req. NESH FF

Associated Items: EU 182 OSWTP - Sludge Basin 2A - Refining Equipment

EU 183 OSWTP - Equalization Basin 2B - Refining Equipment

EU 184 OSWTP - Equalization Basin 2C - Refining Equipment

EU 185 OSWTP-Enhanced Biological Treatment Basin 94B3C - Refining Equipment

EU 186 OSWTP - DAF Tank (old) - Refining Equipment

EU 187 OSWTP - DAF Tank (new) - Refining Equipment

EU 188 OSWTP - DAF Rapid Mix Tank (old) - Mixing Equipment

EU 189 OSWTP - DAF Rapid Mix Tank (new) - Mixing Equipment

EU 190 OSWTP - DAF Floc Tank (old) - Refining Equipment

EU 191 OSWTP - DAF Floc Tank (new) - Refining Equipment

EU 200 OSWTP-Equalization Basin 7A - Refining Equipment

EU 201 OSWTP-Equalization Basin 7B - Refining Equipment

EU 280 OSWTP-Enhanced Biological Treatment Basin 94B3A - Refining Equipment

EU 281 OSWTP-Enhanced Biological Treatment Basin 94B3B - Refining Equipment

EU 289 Air Saturation Drum 94V22 - Separation Equipment

EU 293 Air Saturation Drum 94V5 - Separation Equipment

EU 327 OSWTP- Dissolved Nitrogen Floatation Unit - Dissolver

EU 347 Equalization Basin 94V49 - Above Ground Storage Tank

What to do Why to do it

Maintain compliance with design, equipment, work practice, operational standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Control benzene waste streams per 40 CFR pt. 61, subp. FF standards and install,

operate and maintain a treatment process to remove or destroy benzene to less

than 10 ppmw.

40 CFR Section 61.348(a); 40 CFR Section

61.348(a)(5); 40 CFR Section 61.348(b); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Each treatment process shall be designed and operated in accordance with the

appropriate waste management standards.

40 CFR Section 61.348(a)(2)

The owner or operator of a treatment process or wastewater treatment system unit

that is used to comply with the provisions of this section shall monitor the unit in

accordance with the applicable requirements in 40 CFR Section 61.354.

40 CFR Section 61.348(g); 40 CFR Section 61.355(a);

40 CFR Section 61.354(b)(2); 40 CFR Section

61.355(g); 40 CFR Section 61.356(b)(6); 40 CFR

Section 61.356(i)(4); 40 CFR Section 63.655(a); Minn.

R. 7011.9930(E)

All openings (e.g., access doors, hatches, etc) shall be sealed (e.g., gasketed,

latched, etc.) and kept closed at all times when waste is being treated, except

during inspection and maintenance.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.348(e); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Conduct initial and quarterly visual inspections on each seal, access door, and all

other openings to ensure that no cracks or gaps occur and that openings are

closed and gasketed properly.

40 CFR Section 61.348(e)(1)

Monitoring: Each applicable potential leak point must be monitored using Method

21 on an annual basis.

40 CFR Section 61.348(a)(2)

Repairs: when a broken seal or gasket or other problem is identified, first efforts at

repair shall be made as soon as practicable, but not later than 15 calendar days

after identification.

40 CFR Section 61.345(c); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-74 02/12/15

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Annual monitoring shall comply with Method 21 from Appendix A of 40 CFR pt.

60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Delayed Repairs: Delay of repair of facilities or units that are subject to the

provisions of this subpart will be allowed if the repair is technically impossible

without a complete or partial facility or unit shutdown.

Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a)-(b); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by Sections 61.343 through 61.347 that identifies a problem

(such as a broken seal, gap or other problem) which could result in benzene

emissions. The record shall include the date of the inspection, waste management

unit and control equipment location where the problem is identified, a description of

the problem, a description of the corrective action taken, and the date the corrective

action was completed. The records may be maintained in either electronic or paper

format, unless it is expressly prohibited.

(continued below)

40 CFR Section 61.356(g)-(h);

40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h);

40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-75 02/12/15

Subject Item: GP 067 All equipment included in individual drain system subject to NSPS QQQ or NESHAPs FF

Associated Items: EU 316 FHR Lab Inside - Other Emission Unit

EU 317 FHR Lab Outdoors - Other Emission Unit

FS 001 Unburied Sewer Lines subject to NESHAP FF or NSPS QQQ - Material Handling/Transfer/Storage

FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 130 Carbon Canisters & Associated Piping - Process Emissions

FS 132 SVE Thermal Oxidizer(86 UNIT3 and 88 UNIT2) - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-76 02/12/15

Associated Items: FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Drains in active service subject to 40 CFR pt. 60, subp. QQQ shall be equipped

with water seal/lube oil or equivalent controls. 40 CFR pt. 60, QQQ drains out of

active service may be equipped with water seal/lube oil or equivalent controls, or be

equipped with a tightly sealed cap or plug. A departure from this equipment

specification is not considered a permit deviation as long as it is corrected (or

properly qualified for delay of repair) within the time frame specified by regulation.

40 CFR Section 60.692-2(a)(1); 40 CFR Section

60.692-2(a)(3); 40 CFR Section 60.692-2(a)(4); Minn.

R. 7011.1435(C)

Drains subject to 40 CFR pt. 61, subp. FF control shall be equipped with water/lube

oil seal or equivalent controls or a tightly sealed cap or plug. A departure from this

equipment specification is not considered a permit deviation as long as it is

corrected (or properly qualified for delay of repair) within the time frame specified by

regulation.

40 CFR Section 61.346(b)(1)

40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

For drains subject only to 40 CFR pt. 61, subp. FF control requirements, comply

with GP 120 for water/lube oil seal or equivalent seal drains and GP 068 for

capped/plugged drains.

40 CFR Section 61.346; Minn. R. 7011.9930(E)

For drains subject only to 40 CFR pt. 60, subp. QQQ requirements, comply with GP

072 for water/lube oil seal or equivalent seal drains, GP 071 for capped/plugged

drains that are used infrequently, and GP 075 for inactive capped/plugged drains.

40 CFR Section 60.692-2; Minn. R.

7011.1435(C)

For drains subject to both 40 CFR pt. 61, subp. FF and 40 CFR pt. 60, subp. QQQ

control requirements, comply with GP 069 for water/lube oil seal or equivalent seal

drains and GP 121 for capped/plugged drains.

40 CFR Section 61.346; 40 CFR Section 60.692-2;

Minn. R. 7011.9930(E); Minn. R. 7011.1435(C)

For unburied sewer lines subject to 40 CFR pt. 61, subp. FF or 40 CFR pt. 60,

subp. QQQ, comply with FS 001.

40 CFR Section 61.346; 40 CFR Section

60.692-2; Minn. R. 7011.9930(E); Minn. R.

7011.1435(C)

For junction boxes subject to 40 CFR pt. 61, subp. FF control requirements, comply

with GP 076.

40 CFR Section 61.346; Minn. R. 7011.9930(E)

For junction boxes subject to 40 CFR pt. 60, subp. QQQ requirements, comply with

GP 077.

40 CFR Section 60.692-2; Minn. R.

7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-77 02/12/15

Subject Item: GP 068 Drains subject to NESH FF equipped with plugs

Associated Items: EU 316 FHR Lab Inside - Other Emission Unit

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Quarterly NESHAP visual inspection: Each drain using tightly fitting cap or plug for

control shall be checked by visual or physical inspection initially and quarterly to

ensure caps or plugs are in place and properly installed.

40 CFR Section 61.346(b)(4)(ii); 40 CFR Section

61.357(d)(8); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-78 02/12/15

Repairs: when a broken seal or gasket or other problem is identified, first efforts at

repair shall be made as soon as practicable, but not later than 15 calendar days

after identification.

40 CFR Section 61.346(b)(5); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Delayed Repairs: Delay of repair of facilities or units that are subject to the

provisions of this subpart will be allowed if the repair is technically impossible

without a complete or partial facility or unit shutdown.

Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a); 40

CFR Section 61.350(b); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h);

40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-79 02/12/15

Subject Item: GP 069 Drains subject to NESH FF and also subject to NSPS QQQ (water seal; lube oil or equivalent)

Associated Items: FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Monthly inspection: Visually inspect water sealed/ lube oil or equivalent sealed

drains in active service. Inspect monthly for indications of low liquid levels, cracks,

gaps, or leaks that could result in VOC emissions or in lieu of inspection, add

water/ lube oil or equivalent to the cup. EPA approval of alternate monitoring plan

dated 4/29/04. (2001 EPA Consent Decree, as amended)

CAAA of 1990; 40 CFR Section 61.346(b)(4); 40 CFR

Section .692-2(a)(2); 40 CFR Section 63.655(a); Minn.

R. 7011.9930(E); Minn. R. 7011.1435(C)

For drains with a water seal/ lube oil or equivalent seal at the junction box, flush

liquid to the affected junction box via any listed drain cup to verify a water seal/ lube

oil or equivalent seal. EPA approval of alternate monitoring plan dated 4/29/04.

(2001 EPA Consent Decree, as amended)

CAAA of 1990; 40 CFR Section 61.346(b)(4); 40 CFR

Section 0.692-2(a)(2); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E); Minn. R. 7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-80 02/12/15

Repairs: Whenever low liquid levels are identified, water, lube oil, or equivalent

shall be added or first efforts at repair shall be made within 24 hours of detection

unless qualifying for delay of repair.

40 CFR Section 61.346(b)(5); 40 CFR Section

60.692-2; 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Delay of repair will be allowed if the repair is technically impossible without a

complete or partial refinery or process unit shutdown. Repair shall occur before the

end of the next refinery or process unit shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR 60.692-6; 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h);

40 CFR Section 60.697(b)(1); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-81 02/12/15

Subject Item: GP 071 Drains subject to NSPS QQQ (sealed w/plug)

Associated Items: FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

What to do Why to do it

Each drain must be tightly capped when not in use. May use capped/plugged

drains for 40 CFR pt. 60, subp, QQQ compliance if drains are used infrequently;

otherwise water/lube oil or equivalent seal drains are required. (EPA ADI 0400030

& 0400031)

40 CFR Section 60.692-2(a)(4); Minn. R. 7011.1435(C)

Inspect: Conduct semi-annual visually inspection of capped or plugged drains.

Inspect to ensure caps or plugs are in place and properly installed.

40 CFR Section 60.692-2(a)(4); Minn. R. 7011.1435(C)

Repair: Delay of repair of facilities that are subject to the provisions of this subpart

will be allowed if the repair is technically impossible without a complete or partial

refinery or process unit shutdown.

Repair of such equipment shall occur before the end of the next refinery or process

unit shutdown.

40 CFR Section 60.692-6(a); 40 CFR Section

60.692-6(b); Minn. R. 7011.1435(C)

Repairs: Whenever missing or improperly installed caps or plugs are identified, first

efforts at repair shall be made as soon as practicable but not later than 24 hours

after detection unless qualifying for delay of repair.

40 CFR Section 60.692-2(a)(5); Minn. R. 7011.1435(C)

Record: For individual drain systems, the location, date, and corrective action shall

be recorded for each drain when a drain cap or plug is missing or improperly

installed, or other problem is identified that could result in VOC emissions, as

determined during the periodic visual or physical inspection.

40 CFR Section 60.697(b)(1); Minn. R. 7011.1435(C)

Record: A copy of the design specifications for all equipment shall be kept for the

life of the source in a readily accessible location.

The following information pertaining to the design specifications shall be kept.

(i) Detailed schematics, and piping and instrumentation diagrams and

(ii) The dates and descriptions of any changes in the design specifications.

40 CFR Section 60.697(f)(1)-(2); 40 CFR Section

60.697(f)(2)(i)-(ii); Minn. R. 7011.1435(C)

Recordkeeping: (1) If an emission point cannot be repaired or corrected without a

process unit shutdown, the expected date of a successful repair shall be recorded.

(2) The reason for the delay shall be recorded if an emission point or equipment

problem is not repaired or corrected in the specified amount of time;

(3) The signature of the owner or operator (or designee) whose decision it was that

repair could not be effected without refinery or process shutdown shall be recorded.

(4) The date of successful repair or corrective action shall be recorded.

40 CFR Section 60.697(e)(1)-(4)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-82 02/12/15

Subject Item: GP 072 Drains subject to NSPS QQQ active (water seal, lube oil or equivalent)

Associated Items: FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

What to do Why to do it

For drains with a water seal/lube oil or equivalent seal at the junction box, flush

liquid to the affected junction box via any listed drain cup to verify a water seal/lube

oil or equivalent seal. (EPA Approval of Alternate Monitoring Plan dated 4/29/2004).

40 CFR Section 60.692-2(a)(2); 40 CFR Section

60.692-2(a)(5); Minn. R. 7011.1435(C)

Monthly Inspections: Visually inspect water sealed/lube oil or equivalent sealed

drains in active service. Inspect monthly for indications of low liquid levels, cracks,

gaps, or leaks that could result in VOC emissions or in lieu of inspection, add

water/lube oil or equivalent to the cup. (EPA Approval of Alternate Monitoring Plan

dated 4/29/2004).

40 CFR Section 60.692-2(a)(2); Minn. R.

7011.1435(C); Alternative Monitoring Plan for

individual drains systems and junction boxes approved

by EPA Region V (George T. Czerniak) 4/29/04

Repair: Delay of repair of facilities that are subject to the provisions of this subpart

will be allowed if the repair is technically impossible without a complete or partial

refinery or process unit shutdown.

Repair of such equipment shall occur before the end of the next refinery or process

unit shutdown.

40 CFR Section 60.692-6(a); 40 CFR Section

60.692-6(b); Minn. R. 7011.1435(C)

Repairs: Whenever low liquid levels are identified, liquid shall be added or first

efforts at repair shall be made as soon as practicable, but not later than 24 hours

after detection.

40 CFR Section 60.692-2(a)(5); Minn. R. 7011.1435(C)

Records: For individual drain systems; the location, date, and corrective action

shall be recorded for each drain when the water seal/lube oil or equivalent seal is

dry or otherwise breached, when a drain cap or plug is missing or improperly

installed, or other problem is identified that could result in VOC emissions, as

determined during the initial and periodic visual or physical inspection.

40 CFR Section 60.697(b)(1); Minn. R. 7011.1435(C)

Record: (1) A copy of the design specifications for all equipment used to comply

with the provisions of this subpart shall be kept for the life of the source in a readily

accessible location.

(2) The following information pertaining to the design specifications shall be kept.

(i) Detailed schematics, and piping and instrumentation diagrams.

(ii) The dates and descriptions of any changes in the design specifications.

40 CFR Section 60.697(f)(1)-(2); 40 CFR Section

60.697(f)(2)(i)-(ii); Minn. R. 7011.1435(C)

In lieu of using water to seal the water sealed drains referenced in GP 072, clean

(new) lube oil may be utilized for repair to ensure an emission seal remains in

place.

40 CFR Section 60.692-2(a)(1)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-83 02/12/15

Subject Item: GP 075 Drains subject to NSPS QQQ inactive (equipped with plugs water seal or equivalent)

Associated Items: FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

What to do Why to do it

Inspect: Each drain out of active service shall be checked by visual or physical

inspection initially and weekly thereafter for indications of low water levels or other

problems that could result in VOC emissions. In lieu of inspection, add water/ lube

oil or equivalent to the cup. Or alternatively, install a tightly sealed cap or plug over

a drain that is out of active service and conduct inspections initially and

semiannually to ensure caps or plugs are in place and properly installed. (EPA

Approval of Alternate Monitoring Plan dated 4/29/2004).

40 CFR Section 60.692-2(a)(2)- (a)(4); Minn. R.

7011.1435(C)

For drains with a water seal/ lube oil or equivalent seal at the junction box, flush

liquid to the affected junction box via any listed drain cup to verify a water seal/ lube

oil or equivalent seal. (EPA Approval of Alternate Monitoring Plan dated 4/29/2004).

40 CFR Section 60.692-2(a)(2);

40 CFR Section 60.692-2(a)(5); Minn. R. 7011.1435(C)

Repair: Delay of repair of facilities that are subject to the provisions of this subpart

will be allowed if the repair is technically impossible without a complete or partial

refinery or process unit shutdown.

Repair of such equipment shall occur before the end of the next refinery or process

unit shutdown.

40 CFR Section 60.692-6(a); 40 CFR Section

60.692-6(b); Minn. R. 7011.1435(C)

Record: (1) A copy of the design specifications for all equipment used to comply

with the provisions of this subpart shall be kept for the life of the source in a readily

accessible location.

(2) The following information pertaining to the design specifications shall be kept.

(i) Detailed schematics, and piping and instrumentation diagrams.

(ii) The dates and descriptions of any changes in the design specifications.

40 CFR Section 60.697(f)(1)-(2); 40 CFR Section

60.697(f)(2)(i)-(ii); Minn. R. 7011.1435(C)

Record: For individual drain systems, the location, date, and corrective action shall

be recorded for each drain when a drain cap or plug is missing or improperly

installed, or other problem is identified that could result in VOC emissions, as

determined during the periodic visual or physical inspection.

40 CFR Section 60.697(b)(1); Minn. R. 7011.1435(C)

Repair: Whenever low liquid levels or missing or improperly installed caps or plugs

are identified, water, lube oil or equivalent shall be added or first efforts at repair

shall be made as soon as practicable, but not later than 24 hours after detection,

unless qualifying for delay of repair.

40 CFR Section 60.692-2(a)(5); Minn. R. 7011.1435(C)

If an owner or operator elects to install a tightly sealed cap or plug over a drain that

is out of active service, the owner or operator shall keep for the life of a facility in a

readily accessible location, plans or specifications which indicate the location of

such drains.

40 CFR Section 60.697(g); Minn. R. 7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-84 02/12/15

Subject Item: GP 076 Junction Boxes subject to NESH FF when equipped with carbon canisters

Associated Items: EU 317 FHR Lab Outdoors - Other Emission Unit

FS 018 11-1 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

All equipment that contains waste subject to NESHAP FF standards must maintain

openings (e.g. hatches, covers, lids, etc.) in a closed, sealed position.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(a)(1)(i); 40 CFR Section

61.346(a)(1)(i)(B); 40 CFR Section 63.655(a); Minn. R.

7011.9930, subp. E

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Install, operate and maintain a cover and closed vent system that routes all organic

vapors vented from the waste management until to a control device or junction box

vent pipe meets requirements in 40 CFR Section 61.346(b)(2).

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(a)(1); 40 CFR Section

61.346(a)(1)(i); 40 CFR Section 63.655(a); 40 CFR

Section 61.346(b)(2); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-85 02/12/15

The cover and all openings (e.g., access hatches, sampling ports) shall be

designed to operate with no detectable emissions as indicated by an instrument

reading of less than 500 ppmv above background, initially and annual by Method

21.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(a)(1)(i);

40 CFR Section 61.349(a)(1)(i); 40 CFR

Section 61.355(h); 40 CFR Section 61.356(h); 40 CFR

Section 63.654(a); Minn. R. 7011.9930(E)

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.346(a)(1)(i)&(i)(A); 40 CFR Section

61.355(h); 40 CFR Section 61.355 (h)(1)-(4); 40 CFR

Section 61.355(h)(4)(i)-(ii); 40 CFR Section

61.355(h)(5)-(7); 40 CFR Section61.356(h); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

(4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.346(a)(1); 40 CFR Section

61.355(h); 40 CFR Section 61.355 (h)(1)-(4); 40 CFR

Section 61.355(h)(4)(i)-(ii); 40 CFR Section

61.355(h)(5)-(7); 40 CFR Section61.356(h); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Quarterly NESHAP visual inspection: Each cover seal, access hatch and all other

openings shall be checked by visual inspection initially and quarterly to ensure that

no cracks or gaps occur and that access hatches and other openings are closed

and gasketed properly. For junction boxes complying with 40 CFR Section

61.346(b), each junction box shall be visually inspected initially and quarterly to

ensure that the cover is in place and ensure that the cover has a tight seal around

the edge.

40 CFR Section 61.346(a)(2); 40 CFR Section

61.346(b)(4)(iii); 40 CFR Section 61.356(g); 40 CFR

Section 61.357(d)(8); 40 CFR Section 63.655(a); Minn.

R. 7011.9930(E)

Delayed Repairs: Delay of repair of facilities or units that are subject to the

provisions of this subpart will be allowed if the repair is technically impossible

without a complete or partial facility or unit shutdown.

Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Repairs: when a broken seal or gasket or other problem is identified, first efforts at

repair shall be made as soon as practicable, but not later than 15 calendar days

after identification.

40 CFR Section 61.346(a)(3); 40 CFR Section

61.346(b)(5); 40 CFR Section 61.357(d)(8); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Records: An owner or operator shall maintain a record for each visual inspection

that identifies a problem (such as a broken seal, gap or other problem) which could

result in benzene emissions. The record shall include the date of the inspection,

waste management unit and control equipment location where the problem is

identified, a description of the problem, a description of the corrective action taken,

and the date the corrective action was completed.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR Section

60.697(d); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

(continued from above)

Records: An owner or operator shall maintain a record for each test of no

detectable emissions. The record shall include the following information: date the

test is performed, background level measured during test, and maximum

concentration indicated by the instrument reading measured for each potential leak

interface. If detectable emissions are measured at a leak interface, then the record

shall also include the waste management unit, control equipment, and leak

interface location where detectable emissions were measured, a description of the

problem, a description of the corrective action taken, and the date the corrective

action was completed.

40 CFR Section 61.356(g)-(h); 40 CFR Section

60.697(d); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-86 02/12/15

Subject Item: GP 077 Junction Boxes receiving Wastewater from NSPS QQQ Units not subject to NESHAPs FF

Associated Items: FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

What to do Why to do it

Junction box covers shall have a tight seal around the edge and shall be kept in

place at all times, except during inspection and maintenance.

40 CFR Section 60.692-2(b)(2); Minn. R. 7011.1435(C)

Junction boxes shall be equipped with a cover and may have an open vent pipe.

The vent pipe shall be at least 90 cm (3 ft) in length and shall not exceed 10.2 cm

(4 in) in diameter.

40 CFR Section 60.692-2(b)(1); Minn. R. 7011.1435(C)

Junction boxes shall be visually inspected initially and semiannually thereafter to

ensure that the cover is in place and to ensure that the cover has a tight seal

around the edge.

40 CFR Section 60.692-2(b)(3); Minn. R. 7011.1435(C)

Delayed Repairs: Delay of repair of facilities that are subject to the provisions of

this subpart will be allowed if the repair is technically impossible without a complete

or partial refinery or process unit shutdown.

Repair of such equipment shall occur before the end of the next refinery or process

unit shutdown.

40 CFR Section 60.692-6(a); 40 CFR Section

60.692-6(b); Minn. R. 7011.1435(C)

Repair junction boxes: If a broken seal or gap is identified, first effort at repair shall

be made as soon as practicable, but not later than 15 calendar days after the

broken seal or gap is identified unless qualifying for delay of repair.

40 CFR Section 60.692-2(b)(4); Minn. R. 7011.1435(C)

Record information from drain inspections. Minn. R. 7011.1435(C)

Record: For junction boxes; the location, date, and corrective action shall be

recorded for inspections when a broken seal, gap, or other problem is identified

that could result in VOC emissions.

40 CFR Section 60.697(b)(2); Minn. R. 7011.1435(C)

Recordkeeping: (1) A copy of the design specifications for all equipment used to

comply with the provisions of this subpart shall be kept for the life of the source in a

readily accessible location.

(2) The following information pertaining to the design specifications shall be kept.

(i) Detailed schematics, and piping and instrumentation diagrams.

(ii) The dates and descriptions of any changes in the design specifications.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

40 CFR Section 60.697(f)(1)-(2); 40 CFR Section

60.697(f)(2)(i)-(ii); Minn. R. 7011.1435(C)

Recordkeeping: (1) If an emission point cannot be repaired or corrected without a

process unit shutdown, the expected date of a successful repair shall be recorded.

(2) The reason for the delay shall be recorded if an emission point or equipment

problem is not repaired or corrected in the specified amount of time;

(3) The signature of the owner or operator (or designee) whose decision it was that

repair could not be effected without refinery or process shutdown shall be recorded.

(4) The date of successful repair or corrective action shall be recorded.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

40 CFR Section 60.697(e)(1)-(4); Minn. R.

7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-87 02/12/15

Subject Item: GP 079 Non-contact Cooling Water Systems

Associated Items: EU 319 Non Contact Cooling Water Systems - Cooler

What to do Why to do it

Record: For non-contact cooling water systems subject to the exclusion, an owner

or operator shall keep for the life of the facility in a readily accessible location, plans

or specifications which demonstrate that the cooling water does not contact

hydrocarbons or oily wastewater and is not recirculated through a cooling tower.

40 CFR Section 60.697(j); Minn. R. 7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-88 02/12/15

Subject Item: GP 080 Stormwater Sewers

Associated Items: EU 320 Storm Sewers - Other Emission Unit

What to do Why to do it

Record: For stormwater sewer systems subject to the exclusion in 40 CFR Section

60.692-1(d)(1), an owner or operator shall keep for the life of the facility in a readily

accessible location, plans or specifications which demonstrate that ancillary

equipment does not come in contact with or store oily wastewater.

40 CFR Section 60.697(h); Minn. R. 7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-89 02/12/15

Subject Item: GP 081 Fugitive Compressors Exempt from LDAR Requirements

Associated Items: FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

What to do Why to do it

Compressors in hydrogen service are exempt from LDAR monitoring and repair

requirements, if an owner or operator demonstrates that a compressor is in

hydrogen service.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.593a(b)(1); Minn. R. 7007.0800, subp. 2

When an owner or operator and the Administrator do not agree on whether a piece

of equipment is in hydrogen service, the procedures in paragraph 40 CFR Section

60.593a(b)(2) shall be used to resolve the disagreement.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.593a(b)(2); Minn. R. 7007.0800, subp. 2

Each compressor is presumed not to be in hydrogen service unless an owner or

operator demonstrates that the piece of equipment is in hydrogen service.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC; 40 CFR

Section 60.593a(b)(2); Minn. R. 7007.0800, subp. 2

For a piece of equipment to be considered in hydrogen service, it must be

determined that the percentage hydrogen content can be reasonably expected

always to exceed 50 percent by volume.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.593a(b)(2); Minn. R. 7007.0800, subp. 2

For purposes of determining the percentage hydrogen content in the process fluid

that is contained in or contacts a compressor, the owner or operator shall use either

procedures that conform to those specified in 40 CFR Section 60.593a(b)(2) or

engineering judgment provided the engineering judgment demonstrates that the

content clearly exceeds 50 percent by volume.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.593a(b)(2); Minn. R. 7007.0800, subp. 2

Components that are integral to the compressor, are considered part of the

compressor, and thus exempt from LDAR monitoring and repair requirements if the

compressor is in hydrogen service.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.593a(b)(2); Minn. R. 7007.0800, subp. 2

Any existing reciprocating compressors are exempt from seal requirements, which

is, paragraphs (a) through (e) and (h) of 40 CFR Section 60.482-3a. Provided the

owner or operator demonstrates that recasting the distance piece or replacing the

compressor are the only options available to bring the compressor into compliance.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-3a(j); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-90 02/12/15

Subject Item: GP 082 Fugitive Compressors LDAR Requirements

Associated Items: FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 128 88-Butane - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Each compressor that is not exempt from LDAR requirements in GP 081, Fugitive

Compressors Exempt from LDAR Requirements must meet the requirements in GP

090, Fugitive LDAR Equipment Designated Non-detectable.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

If leak repair requires the shutdown of a compressor and no permanent spare is

available, then criteria for partial unit shutdown is met, and delay of repair is

allowed.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-9a(a); Minn. R. 7007.0800, subp. 2

Include in the semi-annual LDAR Report: Number of compressors for which leaks

were detected.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.487a(c)(2)(v); Minn. R. 7007.0800

Include in the semi-annual LDAR Report: Number of compressors for which leaks

were not repaired within 15 calendar days or put on the delay of repair list.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.487a(c)(2)(vi); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-91 02/12/15

Subject Item: GP 087 Fugitive LDAR All Equipment in VOC or HAP Service

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-92 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Regulated equipment in VOC or organic HAP service (>10 wt% VOC per 40 CFR

Section 60.481a or >5 wt% organic HAPs listed in Table 1 of 40 CFR pt. 63, subp.

CC) must comply with the leak detection and repair (LDAR) provisions of this

permit. Compliance with these provisions constitutes full and complete compliance

with otherwise applicable requirements of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J, and V; 40 CFR pt. 63, subps. A and CC; the LDAR

provisions of the 2001 Consent Order (U.S. v. Koch Petroleum Group, Court file

No. 00-CCU-2756, U.S. Dist of MN); Clean Fuels Permit 106A-92-I/O-32; and

related Minnesota rules.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J,

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

LDAR programs shall be implemented refinery-wide, including all components

within all contiguous areas that are owned and maintained by the refinery. As

referenced in this Section, "components" shall mean applicable regulated

equipment as defined in 40 CFR pt. 60, subp. GGGa, and 40 CFR pt. 63, subp.

CC, except that components located outside of process unit boundaries shall not

be excluded from applicability by using the definition of "process unit".

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.481a; Minn. R. 7007.0800, subp. 2

The owner or operator shall have the option of monitoring all components within a

process unit within 30 days after the startup of the process unit after the turnaround

without having the results of the monitoring used in the leak rate determination.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

The owner or operator shall calculate percent leaking valves on a process unit by

process unit basis. This rate is used to determine monitoring frequency for units

utilizing skip monitoring frequencies.

Storage tanks are considered separate process units under the consolidated LDAR

program implemented consistent with the Consent Decree, the Clean Fuels permit,

and state/federal regulations. The leak rates for components in these groups are

calculated separately and are not included in the leak rates calculated for other

process units.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.483-1a; 40 CFR Section 60.483-2a; Minn.

R. 7007.0800, subp. 2

When a leak is detected, repair as soon as practicable. Make first attempt at repair

no later than 5 days after the leak is detected. Make final repair and monitoring as

soon as practical but no later than 15 calendar days after it is detected unless delay

of repair provisions are invoked. First attempts at repair include, but are not limited

to, the best practices described under 40 CFR Section 60.482-7a(e).

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Sections 60.482-2a(c); 60.482-3a(g); 60.482-7a(d);

60.482-8a(c); 60.482-10a(g); 60.482-11a(d); Minn. R.

7007.0800, subp. 2

Delay of repair allowed. Repair must typically be completed before the end of the

next process unit shutdown and the following criteria must be met: Delay of repair

of equipment will be allowed for equipment which is isolated from the process and

which does not remain in VOC service. Delay of repair beyond a process unit

shutdown will be allowed for a valve, if valve assembly replacement is necessary

during the process unit shutdown, valve assembly supplies have been depleted,

and valve assembly supplies had been sufficiently stocked before the supplies

were depleted. Delay of repair beyond the next process unit shutdown will not be

allowed unless the next process unit shutdown occurs sooner than 6 months after

the first process unit shutdown.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC; 40 CFR

Section 60.482-9a; Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-93 02/12/15

Tag leaking equipment.

(1) A weatherproof and readily visible identification, marked with the equipment

identification number, shall be attached to the leaking equipment.

(2) The identification on non-valve equipment may be removed after it has been

repaired. The identification on a valve may be removed after it has been monitored

for 2 successive months as specified in 40 CFR Section 60.482-7a(c) and no leak

has been detected during those 2 months.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(b); Minn. R. 7007.0800, subp. 2

Record date, tag number, and leak data when a leak is detected. When each leak

is detected as specified in 40 CFR Section 60.482-2a, 40 CFR Section 60.482-3a,

40 CFR Section 60.482-7a, 40 CFR Section 60.482-8a, 40 CFR Section

60.482-11a, 40 CFR Section 60.483-2a, the following information shall be recorded

in a log and shall be kept for 2 years in a readily accessible location:

(1) The instrument and operator identification numbers and the equipment

identification number, except when indications of liquids dripping from a pump are

designated as a leak.

(2) The date the leak was detected and the dates of each attempt to repair the leak.

(3) Repair methods applied in each attempt to repair the leak.

(4) Maximum instrument reading measured by Method 21 of appendix A-7 of this

part at the time the leak is successfully repaired or determined to be nonrepairable,

except when a pump is repaired by eliminating indications of liquids dripping.

(continued below)

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(c); Minn. R. 7007.0800, subp. 2

(continued from above)

(5) "Repair delayed" and the reason for the delay if a leak is not repaired within 15

calendar days after discovery of the leak.

(6) The signature of the owner or operator (or designate) whose decision it was that

repair could not be effected without a process shutdown.

(7) The expected date of successful repair of the leak if a leak is not repaired within

15 days.

(8) Dates of process shutdowns that occur while the equipment is unrepaired.

(9) The date of successful repair of the leak.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(c); Minn. R. 7007.0800, subp. 2

Document applicability determination for all LDAR equipment. The owner or

operator shall demonstrate that a piece of equipment is in light liquid service by

showing that all the following conditions apply:

(1) The vapor pressure of one or more of the organic components is greater than

0.3 kPa at 20 Celsius, Standard reference texts or ASTM D-2879 (incorporated by

reference -- see 40 CFR Section 60.17) shall be used to determine the vapor

pressures.

(2) The total concentration of the pure organic components having a vapor

pressure greater than 0.3 kPa at 20 Celsius is equal to or greater than 20 percent

by weight.

(3) The fluid is a liquid at operating conditions.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.485a(e); Minn. R. 7007.0800, subp. 2

Document applicability determination for all LDAR equipment.

Include (1) the dates of each required initial compliance test as required in 40 CFR

Section 60.482-2a(e), 40 CFR Section 60.482-3a(i), 40 CFR Section 60.482-4a,

and 40 CFR Section 60.482-7a(f);

(2) The background level measured during each compliance test; and

(3) The maximum instrument reading measured at the equipment during each

compliance test.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(e)(4); Minn. R. 7007.0800, subp. 2

Report: Provide a listing of those units that became subject to more frequent

monitoring for valves during the reporting interval.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.487a; Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-94 02/12/15

Submit semi-annual LDAR Report to the Administrator beginning six months after

the initial startup date and due 30 days after reporting period thereafter. All

semi-annual reports to the Administrator shall include the following information,

summarized from the information in 40 CFR Section 60.486a:

(1) Process unit identification.

(2) For each month during the semi-annual reporting period:

(i) Number of valves for which leaks were detected as described in 40 CFR Section

60.482-7a(b) or 40 CFR Section 60.483-2a;

(ii) Number of valves for which leaks were not repaired as required in 40 CFR

Section 60.482-7a(d)(1);

(iii) Number of pumps for which leaks were detected as described in 40 CFR

Sections 60.482-2a(b), (d)(4)(ii)(A) or (B), or (d)(5)(iii)

(iv) Number of pumps for which leaks were not repaired as required in 40 CFR

Section 60.482-2a(c)(1) and 40 CFR Section 60.482-2a(d)(6);

(v) Number of compressors for which leaks were detected as described in 40 CFR

Section 60.482-3a(f);

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.487a(c); Minn. R. 7007.0800, subp. 2

(continued from above)

(vi) Number of compressors for which leaks were not repaired as required in 40

CFR Section 60.482-3a(g)(1); and

(ix) The facts that explain each delay of repair and, where appropriate, why a

process unit shutdown was technically infeasible.

(3) Dates of process unit shutdowns which occurred within the semi-annual

reporting period.

(4) Revisions to items reported in the initial report.

Also include frequency of monitoring for process units utilizing skip period

monitoring. Include the results of all performance tests in accordance with 40 CFR

Section 60.8 of the General Provisions. The provisions of 40 CFR Section 60.8(d)

do not apply to affected facilities subject to the provisions of this subpart except

that an owner or operator must notify the Administrator of the schedule for the initial

performance tests at least 30 days before the initial performance tests.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.487a(c); Minn. R. 7007.0800, subp. 2

Storage tanks are considered separate process units under the consolidated LDAR

program implemented consistent with the Consent Decree, the Clean Fuels permit,

and state/federal regulations. Any storage tank system components must either be

included in these FSs or others as referenced in 40 CFR Section 60.482-1a(g).

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.481a; 40 CFR Section 60.482-1a(g); 40

CFR Section 60.591a; Minn. R. 7007.0800, subp. 2

Monitoring to verify repair on delay-of-repair equipment must occur within 15 days

after startup of the process unit.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-9a(a); Minn. R. 7007.0800, subp. 2

Use calibration gases and follow test methods and procedures as referenced in 40

CFR Section 60.458a(b)

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.485a(b); Minn. R. 7007.0800, subp. 2

Comply with recordkeeping requirements for equipment calibrations and monitoring

events as referenced in 40 CFR Section 60.486a(a)(3) (i.e. instrument, equipment,

operator, date, and reading), 40 CFR Section 60.486a(c) (i.e. equipment, operator,

date of leak and repair, repair method, max reading, reason for delay, signature,

date of repair and unit shutdown), 40 CFR Section 60.486(e)(7) (i.e. weekly visual

pump inspection) , 40 CFR Section 60.486a(e)(10) (i.e. releases from PSVs), and

40 CFR Section 60.486(e)(8) (i.e. instrument calibrations)

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Sections 60.486a(a)(3); 60.486a(c); 60.486a(e)(8);

60.486a(c)(4); 60.486a(e)(7); 60.486a(e)(10); Minn. R.

7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-95 02/12/15

Subject Item: GP 088 Fugitive LDAR in Vacuum Service

Associated Items: FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 048 25-Crude Unit - Process Emissions

What to do Why to do it

A list of identification numbers for equipment in vacuum service shall be recorded

in a log or database that is kept in a readily accessible location.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(e)(5); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-96 02/12/15

Subject Item: GP 089 Fugitive LDAR Emission Sources not in VOC or HAP Service

What to do Why to do it

Information and data used to demonstrate that a piece of equipment is not in VOC

service shall be recorded in a log or database that is kept in a readily accessible

location.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(i)(3); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-97 02/12/15

Subject Item: GP 090 Fugitive LDAR Equipment Designated Non-detectable emissions (NDE)

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-98 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

If an instrument reading of 500 ppm or greater is measured, a leak is detected. If a

leak is detected, then follow the repair requirements in GP 087.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-2a(e); 40 CFR Section 60.482-3a(i); 40

CFR Section 60.482-7a(f); Minn. R. 7007.0800, subp.

2

Pumps designated for no detectable emissions must meet specifications: Any

pump that is designated for no detectable emission is exempt from barrier system

requirements if the pump:

(1) Has no externally actuated shaft penetrating the pump housing.

(2) Is demonstrated to be operating with no detectable emissions as indicated by

an instrument reading of less than 500 ppm above background as measured by

Method 21.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-2a(e); Minn. R. 7007.0800, subp. 2

Compressors designated for no detectable emissions must meet specifications.

The compressor must be demonstrated to be operating with no detectable

emissions, as indicated by an instrument reading of less than 500 ppm above

background, as measured by Method 21.

 A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-3a(i); Minn. R. 7007.0800, subp. 2

Valves designated for no detectable emissions must meet specifications: The valve

must:

(1) Have no external actuating mechanism in contact with the process fluid.

(2) Be operated with emissions less than 500 ppm above background as

determined by Method 21.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-7a(f); Minn. R. 7007.0800, subp. 2

Measure for detectable emissions using Method 21. Test for compliance with 40

CFR Section 60.482-7a(f)(2) initially upon designation, annually, and at other times

requested by the Administrator. The owner or operator shall determine compliance

with the no detectable emission standards in 40 CFR Section 60.482-2a(e), 40

CFR Section 60.482-3a(i), 40 CFR Section 60.482-4a, 40 CFR Section

60.482-7a(f), and 40 CFR Section 60.482-10a(e) as follows:

(1) The requirements of 40 CFR Section 60.482-7a(b) shall apply.

(2) Method 21 shall be used to determine the background level. All potential leak

interfaces shall be traversed as close to the interface as possible. The arithmetic

difference between the maximum concentration indicates by the instrument and the

background level is compared with 500 ppm for determining compliance.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.485a(c); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-99 02/12/15

Measure for detectable emissions upon Administrator's request. 40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-2a(e); 40 CFR Section 60.482-3a(i); 40

CFR Section 60.482-7a(f); Minn. R. 7007.0800, subp.

2

Document applicability determination for all LDAR equipment in light liquid service.

Include a list of identification numbers for equipment that are designated for no

detectable emissions.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(e)(2); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-100 02/12/15

Subject Item: GP 091 Fugitive LDAR Open-ended Lines

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-101 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

With the exception of asphalt lines, open-ended lines must be sealed by a cap,

blind flange, plug or second valve at all times except during operations requiring

flow through the line. Open-ended valves or lines containing materials which would

autocatalytically polymerize or would present an explosion, serious overpressure,

or other safety hazard if capped or equipped with a double block and bleed system

as specified in paragraphs (a) through (c) of this section are exempt from the

requirements of paragraphs (a) through (c) of this section. (a)(1) Each open-ended

valve or line shall be equipped with a cap, blind flange, plug, or a second valve,

except as provided in 40 CFR Section 60.482-1a(c), 40 CFR Section 60.482-6a(d),

and 40 CFR Section 60.482-6a(e)

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by permit.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-6a; 40 CFR Section 60.593a(f); Minn.

R. 7007.0800, subp. 2

(2) The cap, blind flange, or second valve shall seal the open end at all times

except during operations requiring fluid flow through the open-ended valve or line.

(b) Each open-ended valve or line equipped with a second valve shall be operated

in a manner such that the valve on the process fluid end is closed before the

second valve is closed. (c) When a double block-and-bleed system is being used,

the bleed valve or line may remain open during operations that require venting the

line between the block valves but shall comply with paragraph (a) of this section at

all other times.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by permit.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-6a; Minn. R. 7007.0800, subp. 2

A leak is detected if an open-ended line is found and not immediately repaired. If a

leak is detected, then follow the repair requirements in GP 087.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by permit.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

FHR's consolidated LDAR program establishes a compliance plan which sets 5-

and 15-day repair deadlines for open-ended lines and allows delay of repair for any

open-ended lines that would otherwise require significant process changes or a

shutdown to fix.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CGR

Section 60.593a(f); Minn. R. 7007.0800, subp. 2

Replace or correct remaining open-ended lines in the 23 coker identified in the

January 6, 2006, correspondence from FHR to MPCA to ensure compliance with

40 CFR Section 60.482-6a by the end of the next turnaround involving replacement

of the #3 coke drums, anticipated to occur in Fall 2013.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-6a; Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-102 02/12/15

Subject Item: GP 093 Fugitive LDAR PSV to Atmosphere in Gas/Vapor Service

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-103 02/12/15

Associated Items: FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

After each pressure release, the pressure relief device shall be returned to a

condition of no detectable emissions, as indicated by an instrument reading of less

than 500 ppm above background, as soon as practicable, but no later than 5

calendar days after the pressure release, except as provided in 40 CFR Section

60.482-9a. No later than 5 calendar days after the pressure release, the pressure

relief device shall be monitored to confirm the conditions of no detectable

emissions, as indicated by an instrument reading of less than 500 ppm above

background, using Method 21 per the requirements stated in GP 090.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-4a(b); Minn. R. 7007.0800, subp. 2

Document applicability determination for all LDAR pressure relief devices. Include a

list of equipment identification numbers for pressure relief devices subject to LDAR

provisions.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(e)(4); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-104 02/12/15

Subject Item: GP 094 Fugitive LDAR PSV with Upstream Rupture Disks

Associated Items: FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

What to do Why to do it

Per 40 CFR Section 60.482-4a(d)(2) after each pressure release, a new rupture

disk shall be installed upstream of the pressure relief device as soon as

practicable, but no later than 5 calendar days after each pressure release, except

as provided in 40 CFR Section 60.482-9a.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-4a(d)(2); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-105 02/12/15

Subject Item: GP 095 Fugitive LDAR Pumps In Heavy Liquid Service

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-106 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

If an instrument reading of 1,000 ppm or greater is measured, a leak is detected. 40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

If evidence of a potential leak is found by visual, audible, olfactory, or any other

detection method at pumps, valves, and connectors in heavy liquid service and

pressure relief devices in light liquid or heavy liquid service, the owner or operator

shall follow either one of the following procedures:

(1) The owner or operator shall monitor the equipment within 5 days by the method

specified in 40 CFR Section 60.485a(b) and shall comply with the requirements of

paragraphs (b) through (d) of this section.

(2) The owner or operator shall eliminate the visual, audible, olfactory, or other

indication of a potential leak within 5 calendar days of detection.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-8a(a); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-107 02/12/15

Subject Item: GP 096 Fugitive LDAR Light Liquid Pumps

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-108 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Monitor pumps for leaks using Method 21. If an instrument reading of 1000 ppm or

greater is measured, a leak is detected.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-2a; Minn. R. 7007.0800, subp. 2

Weekly visually inspect pumps for indications of liquids dripping from the pump

seal. If there are indications of liquids dripping from the pump seal, either:

(i) Monitor the pump within 5 days using Method 21 to determine whether a leak is

detected, or

(ii) Designate the visual indications of liquids dripping as a leak, and repair the leak

using either the procedures in 40 CFR Section 60.482-2a(c) or by eliminating the

visual indications of liquids dripping.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-2a(b)(2); Minn. R. 7007.0800, subp. 2

Reciprocating pumps in light liquid service are exempt from LDAR monitoring and

repair requirements if recasting the distance piece or replacing the reciprocating

pump is required to meet the standards.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

Monitor unsafe-to-monitor pumps per the written inspection plan. No plan is

required if no components are on the unsafe-to-monitor list. Plan must require

monitoring of the pump as frequently as practicable during safe-to-monitor times

but not more frequently than the periodic monitoring schedule otherwise applicable,

and repair of the pump if a leak is detected.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.485a(f); 40 CFR Section 60.482-2a(g)(2);

Minn. R. 7007.0800, subp. 2

Delay of repair allowed. Repair must typically be completed before the end of the

next process unit shutdown and the following criteria must be met:

(1) Repair requires the use of dual mechanical seal system that includes a barrier

fluid system, and

(2) Repair is completed as soon as practicable, but not later than 6 months after the

leak was detected.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-9a(d); Minn. R. 7007.0800, subp. 2

A pump that begins operation in light liquid service after the initial startup date for

the process unit must be monitored for the first time within 30 days after the end of

its startup period, except for a pump that replaces a leaking pump.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-2a(a)(1); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-109 02/12/15

Subject Item: GP 099 Fugitive LDAR Sample Stations

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-110 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Sampling systems, as defined in 40 CFR Section 60.481a, except in situ sampling

systems and sampling systems without purges, in VOC or HAP service shall be

equipped with a closed-purged, closed-loop, or a closed-vent system. Each

closed-purge, closed-loop, or closed-vent system shall comply with one of the

following requirements:

(1) Gases displaced during filling of the sample container are not required to be

collected or captured.

(2) Containers that are part of a closed-purge system must be covered or closed

when not being filled or emptied.

(3) Gases remaining in the tubing or piping between the closed-purge system

valve(s) and sample container valve(s) after the valves are closed and the sample

container is disconnected are not required to be collected or captured.

(4) Each closed-purge, closed-loop, or closed-vent system shall be designed and

operated to:

(continued below)

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-5a; Minn. R. 7007.0800, subp. 2

(continued from above)

(i) Return the purged process fluid directly to the process line.

(ii) Collect and recycle the purged process fluid to a process.

(iii) Capture and transport all the purged process fluid to a control device that

complies with the requirements of 40 CFR Section 60.482-10a.

(iv) Collect, store, and transport the purged process fluid to any of the following

systems or facilities:

(A) A waste management unit as defined in 40 CFR Section 63.111, if the waste

management unit is subject to and operated in compliance with the provisions of 40

CFR pt. 63, subpart G, applicable to Group 1 wastewater streams;

(continued below)

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-5a; Minn. R. 7007.0800, subp. 2

(continued from above)

(B) A treatment, storage, or disposal facility subject to regulation under 40 CFR pts.

262, 264, 265, or 266;

(C) A facility permitted, licensed, or registered by a state to manage municipal or

industrial solid waste, if the process fluids are not hazardous waste as defined in 40

CFR part 261;

(D) A waste management unit subject to and operated in compliance with the

treatment requirements of 40 CFR Section 61.348(a), provided all waste

management units that collect, store, or transport the purged process fluid to the

treatment unit are subject to and operated in compliance with the management

requirements of 40 CFR Sections 61.343 through 40 CFR 61.347; or

(E) A device used to burn off-specification used oil for energy recovery in

accordance with 40 CFR pt. 279, subp. G, provided the purged process fluid is not

hazardous waste as defined in 40 CFR pt. 261.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-5a; Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-111 02/12/15

Subject Item: GP 100 Fugitive LDAR Heavy Liquid Valves and PSVs (in LL/HL Service)

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-112 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

If evidence of a potential leak is found by visual, audible, olfactory, or any other

detection method at pumps, valves, and connectors in heavy liquid service and

pressure relief devices in light liquid or heavy liquid service, the owner or operator

shall follow either one of the following procedures:

(1) The owner or operator shall monitor the equipment within 5 days by the method

specified in 40 CFR Section 60.485a(b) and if an instrument reading of 500 ppm or

greater is measured, a leak is detected. If a leak is detected, then follow the repair

requirements in GP087

(2) The owner or operator shall eliminate the visual, audible, olfactory, or other

indication of a potential leak within 5 calendar days of detection.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-8a(a); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-113 02/12/15

Subject Item: GP 101 Fugitive LDAR Valves in Light Liquid Service

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-114 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

If an instrument reading of 500 ppm or greater is measured, a leak is detected. If a

leak is detected, then follow the repair requirements in GP 087.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-7a(b); Minn. R. 7007.0800, subp. 2

Sustainable skip period monitoring: At process units that have less than 2 percent

leaking valves for 2 consecutive months, owner or operator shall monitor each

valve once every calendar quarter, beginning with the next quarter.

40 CFR pt. 70 (consolidated LDAR requirements

based on the Consent Decree, various applicable

provisions of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40 CFR pt. 63, subps.

A and CC); Minn. R. 7007.0800, subp. 2

Sustainable skip period monitoring: At process units that have less than or equal to

1 percent leaking valves for 2 consecutive quarters, owner or operator may elect to

monitor each valve once every 2 calendar quarters.

40 CFR pt. 70 (consolidated LDAR requirements

based on the Consent Decree, various applicable

provisions of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40 CFR pt. 63, subps.

A and CC); Minn. R. 7007.0800, subp. 2

Sustainable skip period monitoring: At process units that have less than or equal to

0.5 percent leaking valves for 3 consecutive calendar semi-annual periods, owner

or operator may elect to monitor each valve once every 4 calendar quarters.

40 CFR pt. 70 (consolidated LDAR requirements

based on the Consent Decree, various applicable

provisions of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40 CFR pt. 63, subps.

A and CC); Minn. R. 7007.0800, subp. 2

Sustainable skip period monitoring: At process units on a calendar quarterly,

semiannual, or annual monitoring schedule that have greater than or equal to 2

percent leaking valves in any single detection period, the owner or operator shall

monitor each valve no less than every month, but can once again elect to advance

to less frequent monitoring pursuant to the schedule above.

40 CFR pt. 70 (consolidated LDAR requirements

based on the Consent Decree, various applicable

provisions of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40 CFR pt. 63, subps.

A and CC); Minn. R. 7007.0800, subp. 2

Sustainable skip period monitoring: At process units on a calendar semi-annual or

annual monitoring schedule that have greater than or equal to 1 percent but less

than 2 percent leaking valves in any single detection period, the owner or operator

shall monitor each valve no less than every calendar quarter, but can again elect to

advance to less frequent monitoring pursuant to the schedule above.

40 CFR pt. 70 (consolidated LDAR requirements

based on the Consent Decree, various applicable

provisions of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40 CFR pt. 63, subps.

A and CC); Minn. R. 7007.0800, subp. 2

Sustainable skip period monitoring: At process units on a calendar annual

monitoring schedule that have greater than or equal to 0.5 percent but less than 1

percent leaking valves in any single detection period, the owner or operator shall

monitor each valve no less than semi-annually, but can again elect to advance to

less frequent monitoring pursuant to the schedule above.

40 CFR pt. 70 (consolidated LDAR requirements

based on the Consent Decree, various applicable

provisions of 40 CFR pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40 CFR pt. 63, subps.

A and CC); Minn. R. 7007.0800, subp. 2

Monitor difficult-to-monitor valves once per calendar year using Method 21. A valve

may be designated as difficult-to-monitor if the owner or operator of the valve

demonstrates that the valve cannot be monitored without elevating the monitoring

personnel more than 2 meters above a support surface.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-7a(h); Minn. R. 7007.0800, subp. 2

Document applicability determination for all LDAR difficult-to-monitor valves.

Document the following information: A list of identification numbers for valves that

are designated as difficult-to-monitor, an explanation for each valve stating why the

valve is difficult-to-monitor.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(f)(2); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-115 02/12/15

Monitor unsafe-to-monitor valves per the written inspection plan. No plan is

required if no components are on the unsafe-to-monitor list. Any valve that is

designated, as described in 40 CFR Section 60.486a(f)(1) as an unsafe-to-monitor

valve is exempt from routine monitoring requirements if:

(1) The owner or operator of the valve demonstrates that the valve is unsafe to

monitor because monitoring personnel would be exposed to an immediate danger

as a consequence of routine monitoring and

(2) The owner or operator of the valve adheres to a written plan that requires

monitoring of the valve as frequently as practicable during safe-to-monitor times, if

any.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-7a(g); Minn. R. 7007.0800, subp. 2

Document applicability determination for all LDAR difficult-to-monitor and unsafe-to

monitor valves. Document the following information: A list of identification numbers

for valves that are designated as unsafe-to-monitor, and explanation for each valve

stating why the valve is unsafe-to-monitor, and the plan for monitoring each valve.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.486a(f)(1); Minn. R. 7007.0800, subp. 2

Report: Provide a listing of those units that became subject to more frequent

monitoring for valves during the reporting interval.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC) 40 CFR

Section 60.487a; Minn. R. 7007.0800, subp. 2

The owner or operator shall designate each process unit as either quarterly

monitoring or part of the sustainable skip program. It is allowed to switch between

quarterly monitoring and the sustainable skip period program provided that process

units monitored in the skip period alternative method may not revert to quarterly

monitoring if the most recent monitoring period demonstrates that more than 2% of

the valves found leaking under the internal leak definition. Pursuant to 40 CFR

Section 60.488(d), the Administrator shall be notified of the switch in monitoring

frequency option 90 days prior to implementing the provision.

Quarterly monitoring must be followed unit-wide if selected, and must continue

unless the sustainable skip monitoring is selected and implemented for that unit.

Quarterly frequency does not take into account valve leak rate.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

The percent of valves leaking shall be determined using the following equation:

%VL= (VL/ VT) * 100

Where:

%VL= Percent leaking valves.

VL= Number of valves found leaking.

VT= The sum of the total number of valves monitored.

(2) The total number of valves monitored shall include difficult-to-monitor and

unsafe-to-monitor valves only during the monitoring period in which those valves

are monitored.

(3) The number of valves leaking shall include valves for which repair has been

delayed.

(continued below)

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.485a(h); Minn. R. 7007.0800, subp. 2

(continued from above)

(4) Any new valve that is not monitored within 30 days of being placed in service

shall be included in the number of valves leaking and the total number of valves

monitored for the monitoring period in which the valve is placed in service.

(5) If the process unit has been subdivided in accordance with 40 CFR Section

60.482-7a(c)(1)(ii), the sum of valves found leaking during a monitoring period

includes all subgroups.

(6) The total number of valves monitored does not include a valve monitored to

verify repair.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.485a(h); Minn. R. 7007.0800, subp. 2

Valves on the delay of repair list that are determined to be leaking greater than

50,000 ppmv will undertake one heroic repair attempt (i.e. drill and tap, wire wrap,

etc.) within 45-days of detection unless there is a safety or environmental concern

posed by repairing the leak in this matter.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-116 02/12/15

Valves on the delay of repair list shall continue to be monitored in the same

frequency as the process unit. If a leak reaches 50,000 ppm, and cannot be

reduced to less than 50,000 ppm, one heroic repair attempt (i.e. drill and tap, wire

wrap, etc.) will be attempted within 45-days unless there is a safety or

environmental concern posed by repairing the leak in this matter.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

If valve is on the delay of repair list for longer than 36 months, then one heroic

repair (i.e. drill and tap, wire wrap. etc.) will be attempted unless there is a safety or

environmental concern posed by repairing the leak in this matter.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

If a valve underwent a legitimate repair attempt during a process unit shutdown,

and if the repair attempt is unsuccessful and continues to leak after the startup of

the process unit, then the leak is considered a new leak with regards to the repair

timeline.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

If evidence of a potential leak is found by visual, audible, olfactory, or any other

detection method at pumps, valves, and connectors in heavy liquid service and

pressure relief devices in light liquid or heavy liquid service, the owner or operator

shall follow either one of the following procedures:

(1) The owner or operator shall monitor the equipment within 5 days by the method

specified in 40 CFR Section 60.485a(b) and if an instrument reading of 500 ppm or

greater is measured, a leak is detected. If a leak is detected, then follow the repair

requirements in GP 087.

(2) The owner or operator shall eliminate the visual, audible, olfactory, or other

indication of a potential leak within 5 calendar days of detection.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

A valve (not replacing a leaking valve) that begins operation in gas/vapor service or

light liquid service after the initial startup date for the process unit must be

monitored according to paragraphs (a)(2)(i) or (ii).

(i) The valve must be monitored for the first time within 30 days after the end of its

startup period to ensure proper installation.

(ii) If the existing valves in the process unit are monitored in accordance with 40

CFR Section 60.483-1a or 40 CFR Section 60.483-2a, count the new valve as

leaking when calculating the percentage of valves leaking as described in 40 CFR

Section 60.483-2a(b)(5). If less than 2.0 percent of the valves are leaking for that

process unit, the valve must be monitored for the first time during the next

scheduled monitoring event for existing valves in the process unit or within 90 days,

whichever comes first.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-7a(a)(2); Minn. R. 7007.0800, subp. 2

Any valve for which a leak is not detected for 2 successive months may be

monitored quarterly, beginning with the next calendar quarter (consistent with the

unit monitoring schedule), until a leak is detected.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-7a(c); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-117 02/12/15

Subject Item: GP 102 Units where carbon canisters may be used to meet NESHAP FF Requirements

Associated Items: FS 001 Unburied Sewer Lines subject to NESHAP FF or NSPS QQQ - Material Handling/Transfer/Storage

FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-118 02/12/15

Associated Items: FS 106 71 Process Steam Boilers - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 130 Carbon Canisters & Associated Piping - Process Emissions

FS 132 SVE Thermal Oxidizer(86 UNIT3 and 88 UNIT2) - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

The owner or operator shall install, operate, and maintain on each drain system

opening a cover and closed-vent system that routes all organic vapors vented from

the drain system to a control device. Each opening shall be maintained in a closed,

sealed position (e.g., covered by a lid that is gasketed and latched) at all times that

waste is in the drain system except when it is necessary to use the opening for

waste sampling or removal, or for equipment inspection, maintenance, or repair.

A depature from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR 61.346(a)(1)(i); 40 CFR Section

61.346(a)(1)(i)(B); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Control device and closed vent system must be operated at all times when waste is

in the waste management unit vented to the control device except when

maintenance or repair of the waste management unit cannot be completed without

a shutdown of the control device or during maintenance/change out of the carbon

canisters.

40 CFR Section 61.349(b); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Carbon canister control device system shall recover or control the organic

emissions vented to it with an efficiency of 95 weight percent or greater, or shall

recover or control the benzene emissions vented to it with an efficiency of 98

weight percent or greater.

40 CFR Section 61.349(a)(2); 40 CFR Section

61.349(a)(2)(ii); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

Determination of whether acceptable operating and maintenance procedures are

being used will be based on information available to the Administrator which may

include, but is not limited to, monitoring results, review of operating and

maintenance procedures and inspection of the source.

40 CFR Section 61.12(c); Minn. R. 7011.9900

Closed vent system and control device shall be designed to operate with no

detectable emissions as indicated by an instrument reading of less than 500 ppmv

initially and annually by Method 21 monitoring.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(a)(1)(i); 40 CFR

61.349(a)(1)(i); 40 CFR Section 61.355(h); 40 CFR

Section 61.356(h); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Measure VOC or benzene concentration at outlet of 1st carbon canister in carbon

adsorption system when the source is connected to the carbon canister, and during

periods of normal operation in accordance with the frequency specified in 40 CFR

Section 61.354(d). (2001 EPA Consent Decree as amended)

CAAA of 1990; Minn. R. 7007.0800, subp. 2; 40 CFR

Section 61.349(h); 40 CFR Section 61.354(d); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Compliance demo: Replace existing primary carbon container with fresh carbon

container within 24 hours for a 2-canister system when carbon breakthrough is

detected. (2001 EPA Consent Decree as amended)

CAAA of 1990; 40 CFR Section 61.354(d); Minn. R.

7007.0800, subp. 2

Install primary and secondary carbon canisters and operate them in series. (2001

EPA Consent Decree as amended)

CAAA of 1990; Minn. R. 7007.0800, subp. 2

Breakthrough shall be defined as a condition where the outlet of the primary

canister is >100 ppmv VOC or >20 ppmv benzene, and the primary canister is

providing a reduction of < 95% VOC or < 98% benzene. (2001 EPA Consent

Decree as amended)

CAAA of 1990; 40 CFR Section 61.354(d); Minn. R.

7007.0800, subp. 2

Record date of carbon containers change-outs. 40 CFR Section 61.356(j)(10)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-119 02/12/15

If using PID for Method 21 measurement, then follow manufacturer calibration

procedures. (2001 EPA Consent Decree as amended)

CAAA of 1990; Minn. R. 7007.0800, subp. 2

Conduct initial and quarterly visually inspections of the closed vent system and

control devices. The visual inspection shall include inspection of ductwork and

piping and connections to covers and control devices for evidence of visible defects

such as holes in ductwork or piping and loose connections.

40 CFR Section 61.346(a)(2); 40 CFR Section

61.349(f); 40 CFR Section 61.357(d)(8); 40 CFR

63.655(a); Minn. R. 7011.9930(E)

For conservation vents located on closed vent systems in FHR's WWTP, follow the

Alternative Monitoring Plan pursuant to EPA correspondence dated 1/1/2005 which

requires quarterly visual inspection and semi-annual Method 21 NDE monitoring of

these components. If a defect or leak is identified, follow the repair requirements

listed in this group (GP 102). (EPA ADI Z050006)

Minn. R. 7007.0800, subp. 2

Repair defects or other problems found during visual inspections or detectable

emissions identified via Method 21 NDE monitoring. A first effort to repair must be

made within 5 calendar days and final repair shall be completed within 15 calendar

days of the initial inspection date unless qualifying for delay of repair

40 CFR Section 61.349(g); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Per 40 CFR Section 61.356, maintain required records for NESHAP, Subpart FF

equipment.

40 CFR Section 61.356; 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Car seal or lock and key any bypass line that could divert stream away from carbon

canister except during maintenance of carbon canister system or other safety

reason.

40 CFR Section 61.349(a)(1)(ii)(B)

Demonstrate that each control device achieves the appropriate conditions specified

in paragraph 40 CFR Section 61.349(a)(2)(ii) by using engineering calculations in

accordance with requirements specified in 40 CFR Section 61.356(f)

40 CFR Section 61.349(c)

Owners or operators using a closed-vent system that contains any bypass line that

could divert a vent stream from a control device shall do the following:

(1) Visually inspect the bypass line valve at least once every month, checking the

position of the valve and the condition of the car-seal or closure mechanism

required under 40 CFR Section 61.349(a)(1)(ii) to ensure that the valve is

maintained in the closed position and the vent stream is not diverted through the

bypass line.

40 CFR Section 61.354(f); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.654(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-120 02/12/15

Subject Item: GP 104 Refinery Emergency Flares and Flare System (for Consent Decree Flare Policy)

Associated Items: CE 022 Flaring

CE 023 Flaring

CE 024 Flaring

CE 025 Flaring

EU 301 84ME23 E. Flare - zControl

EU 302 84ME24 W. Flare - zControl

EU 303 84ME27 U. Flare - zControl

EU 304 84ME3 N. Flare - zControl

What to do Why to do it

Opacity: less than or equal to 0 percent opacity from flares except a total 5 minutes

in any 2 consecutive hours; limit does not apply during the periods of startup,

shutdown, or malfunction.

40 CFR Section 60.11(c); 40 CFR Section 60.18(c); 40

CFR Section 60.482-10a(d); 40 CFR Section

60.485a(g); 40 CFR Section 60.692-5(c); 40 CFR

Section 61.349(a)(2)(iii) & (d); 40 CFR Section

63.11(b)(4); Minn. R. 7011.7280; Minn. R.

7011.9930(E)

Operation Limit: Flares must meet maximum velocity and minimum heat content

requirements.

40 CFR Section 60.18; 40 CFR Section 60.482-10a(d);

40 CFR Section 60.485a(g); 40 CFR Section

60.692-5(c); 40 CFR Section 61.349(a)(2)(iii); 40 CFR

Section 61.349(d); Minn. R. 7011.9930(E)

Control device and closed vent system: shall be operated at all times when waste is

placed in the waste management unit vented to the control device except when

maintenance or repair of the waste management unit cannot be completed without

a shutdown of the control device.

40 CFR Section 61.349(b); 40 CFR Section 63.654(a);

Minn. R. 7011.9930(E)

All flares must be steam-assisted, air-assisted, or non-assisted. 40 CFR Section 60.18(c)(3); 40 CFR Section

60.692-5(c); 40 CFR Section 63.11(b)(2); Minn. R.

7011.7280

Hydrocarbon Flare Systems: The refinery flare system and associated controls,

which include flare gas recovery compressors, shall be designed, maintained, and

operated in accordance with a refinery flare policy for the control of refinery gases

from unplanned and infrequent events (i.e., malfunctions) in a safe manner and to

ensure that gases resulting from refinery operations, including gases from

scheduled startups and shutdowns of refinery process units, shall not be flared

except during unplanned and infrequent events.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; TItle I

Condition: 40 CFR pt. 52, subp. Y

The associated items of GP 104 may not receive gases from Refinery operations

unless the gases are from pressure relief, are from upsets of Refinery process

equipment, or are required for equipment maintenance which includes startup and

shutdown. Compliance with this requirement is shown by complying with the

Hydrocarbon Flare Systems requirement above.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; TItle I

Condition: 40 CFR pt. 52, subp. Y

Fuel Restriction: The Permittee shall use only commercial natural gas or nitrogen

for purge system and commercial natural gas at the pilot flame in all flares.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; TItle I

Condition: 40 CFR pt. 52, subp. Y

Flares shall be operated with pilot flame present at all times when emissions may

be vented to them.

40 CFR Section 60.18; 40 CFR Section 60.482-10a(d);

40 CFR Section 60.485a(g); 40 CFR Section

60.692-5(c); 40 CFR Section 61.12(a); 40 CFR Section

61.349(a)(2)(iii); 40 CFR Section 61.354(c)(3); 40 CFR

Section 63.11(b)(3) &(5); Minn. R. 7011.7280

Operate the flare system in conformance with the Flare Policy. Operation of the

flare system in conformance with the Flare Policy constitutes good air pollution

control practices pursuant to 40 CFR Section 60.11(d) and ensures that

Hydrocarbon Flaring is not subject to the emission limitation monitoring, or other

requirements for refinery fuel gas found in 40 CFR Sections 60.100-60.109. (2001

EPA Consent Decree as amended)

CAAA of 1990; Minn. R. 7007.0800, subp. 2; 40 CFR

Section 60.105(a)(4); Minn. R. 7011.1435(A)

Conduct performance test if requested by Administrator per section 114 of the

Clean Air Act, as amended.

40 CFR Section 61.13

Monitor existence of flare pilot flame with thermocouple or equivalent device to

detect the presence of a flame.

40 CFR Section 60.482-10a(d); 40 CFR Section

60.485a(g); 40 CFR Section 60.692-5(c); 40 CFR

Section 63.11; 40 CFR 60.18(f); Minn. R. 7011.7280;

Minn. R. 7017.1010, subp. 1(A) to 7017.1010, subp.

1(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-121 02/12/15

Closed vent system and control device shall be designed to operate with no

detectable emissions as indicated by an instrument reading of less than 500 ppmv

initially and annually by Method 21 monitoring.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(a)(1)(i); 40 CFR

61.349(a)(1)(i); 40 CFR Section 61.355(h); 40 CFR

Section 61.356(h); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

(4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Each closed-vent system and control device shall be visually inspected initially and

quarterly. The visual inspection shall include inspection of ductwork and piping and

connections to covers and control devices for evidence of visible defects such as

holes in ductwork or piping and loose connections.

40 CFR Section 61.349(f); 40 CFR Section 61.356(g);

40 CFR Section 61.357(d)(8); 40 CFR Section

63.655(a); Minn. R. 7011.9930, subp. E; 40 CFR

Section 61.356(h); 40 CFR Section 3.655(a); Minn. R.

7011.9930(E); 40 CFR Section 60.482-10a (f)(1)(ii),

(g), (g)(1), (g)(2), (k)(5)

For each control device, maintain documentation that includes the following

information regarding the control device operation:

(1) Dates of startup and shutdown of the closed-vent system and control device;

(2) A description of the operating parameter (or parameters) to be monitored to

ensure that the control device will be operated in conformance with these standards

and the control device's design specifications and an explanation of the criteria

used for selection of that parameter (or parameters). This documentation shall be

kept for the life of the control device; and

(3) Periods when the closed-vent system and control device are not operated as

designed including all periods and the duration when:

Any valve car-seal or closure mechanism is broken or the by-pass line valve

position has changed and

The flow monitoring devices indicate that vapors are not routed to the control

device as required.

40 CFR Section 61.356(j); 40 CFR Section

61.356(j)(1); 40 CFR Section 63.655(a); Minn. R.

7011.9930, subp. E

(a) Delay of repair of facilities or units will be allowed if the repair is technically

impossible without a complete or partial facility or unit shutdown.

(b) Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

If visible defects are observed during an inspection, or if other problems are

identified, or if detectable emissions are measured, a first effort to repair the

closed-vent system and control device shall be made as soon as practicable but no

later than 5 calendar days after detection. Repair shall be completed no later than

15 calendar days after the emissions are detected or the visible defect is observed.

40 CFR Section 61.349(g); 40 CFR Section

61.357(d)(8); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Retain at the source and make available, upon request, for inspection by the

Administrator, for a minimum of 2 years, records of emission test results and other

data needed to determine emissions.

40 CFR Section 61.13(g); 40 CFR Section 61.356; 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-122 02/12/15

The owner or operator of a control device that is used to comply with the provisions

of this section shall monitor the control device in accordance with 40 CFR Section

61.354(c).

40 CFR Section 61.349(h); 40 CFR Section 61.354(c);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Submit Quarterly Air Quality and Excess Emissions Report. Cover letter,

certification, and summary of exceedances shall be submitted in hardcopy or

electronic format; all other information may be submitted electronically.

40 CFR Section 60.18(c)(1); 40 CFR Section

60.18(c)(2); 40 CFR Section 60.4(a); 40 CFR Section

60.4(b)(Y); 40 CFR Section 60.952-5(c); Minn. R.

7007.0500, subp. 3

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Section 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.654(a); Minn. R. 7011.9930(E)

Maintain continuous records of the flare pilot flame monitoring and records of all

periods during which the pilot flame is absent.

40 CFR Section 61.356(i)(7); Minn. R. 7011.9930(E)

Maintain and implement a written flare management plan that includes the

information in 40 CFR Section 60.103a(a)(1) through (a) (7) by November 11, 2015.

Plan must be submitted to the Administrator and EPA.

40 CFR Section 60.103a(a)(1) through (7) & (b)(1)

through (3)

Conduct a root cause analysis and corrective action analysis for the conditions

given in 40 CFR Section 60.103a(1) through (3) after November 11, 2015 for this

part.

40 CFR Section 60.103a(c)(1) through (3)

Implement corrective actions identified within the timeframes given after November

11, 2015.

40 CFR Section 60.103a(e)(1) through (3)

Determine the total reduced sulfur concentration of flare gas for applicable flares by

one of the methods provided by November 11, 2015.

40 CFR Section 60.107a(e)(1) through (3)

Install, operate, calibrate and maintain a CPMS to measure and record the flow rate

of gas discharged to the flare by November 11, 2015.

40 CFR Section 60.107a(f)(1) through (2)

Flares that can be classified as emergency, secondary, or are equipped with flare

gas recovery to capture all flows except those resulting from startup, shutdown or

malfunction, (less than five reportable events in any 365 consecutive calendar

days) may use the alternative methods to sulfur and flow monitoring requirements

by November 11, 2015.

40 CFR Section 60.107a(g)(1) through (7)

Maintain Records and report as given per the relevant flare requirements of 40

CFR Section 60.108a(c) after November 11, 2015

40 CFR Section 60.108a(c)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-123 02/12/15

Subject Item: GP 106 Control Equipment Used to Meet Requirements of MACT CC

Associated Items: CE 002 Flaring

CE 003 Activated Carbon Adsorption

CE 048 Other (Flare Gas Recovery Sys)

CE 050 Flaring

EU 055 #2 HDS Fractionation Heater (31H2) - Fractionation Equipment

MR 189 Temperature Indicator for 101H1

What to do Why to do it

EU 055 is subject to GP106 conditions upon completion of the Merox Incinerator

(EU 245) shutdown project and EU 055 resumes normal operation combusting the

full Merox offgas stream. Prior to this, EU 055 is subject to GP 055 conditions. CE

013 will be subject to GP 106 conditions up until completion of the Merox

Incinerator (EU 245) shutdown project and normal operation of EU055 combusting

the full Merox offgas stream. Afterward CE 013 will no longer be subject to GP1 06

conditions.

Minn. R. 7007.0800, subp. 2

Conduct performance test if requested by Administrator per section 114 of the

Clean Air Act, as amended.

40 CFR Section 63.7(a)(3); 40 CFR Section 63.7(d);

40 CFR Section 63.7(e)(1); 40 CFR Section 63.7(e)(2);

40 CFR Section 63.7(e)(4); Minn. R. 7011.7280; Minn.

R. 7017.2015, subp. 3(A)

Operate vapor processing system in a manner not to exceed operating parameter

value.

40 CFR Section 63.6(f)(1); 40 CFR Section 63.644(e);

Minn. R. 7011.7280

Correct malfunctions as soon as practicable in accordance with the startup,

shutdown, and malfunction plan (SSMP).

40 CFR Section 63.6(e)(1)(ii); 40 CFR Section

63.6(e)(1)(iii); Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

of malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from SSMP.

40 CFR pt. 63, subp. CC. Table 6; 40 CFR Section

63.10(b)(2)(i)-(v); 40 CFR Section 63.6(e)(3)(iii)-(iv);

Minn. R. 7011.7280

Maintain up-to-date SSMP. 40 CFR Section 63.6(e)(1)(iii); 40 CFR Section

63.6(e)(2); 40 CFR Section 63.6(e)(3)(i)-(ii); 40 CFR

Section 63.6(e)(3)(v)-(vii); Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the SSMP, revise the SSMP

within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7280
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-124 02/12/15

Subject Item: GP 111 Fuel Gas Supply Systems

Associated Items: EU 256 Fuel Gas Supply System (41 unit) Monitoring Point for FG H2S and sulfur - Refining Equipment

EU 263 Fuel Gas Supply System (45 unit) Monitoring Point for FG H2S and sulfur - Refining Equipment

MR 075 41V33 Fuel Gas Mix Drum H2S

MR 076 41V-33 Fuel Gas Mix Drum Refinery Flow Meter

MR 080 45V-39 Fuel Gas Mix Drum H2S

MR 088 45V-39 Fuel Gas Mix Drum Flow Meter

What to do Why to do it

EMISSION LIMITS hdr

Hydrogen Sulfide: less than or equal to 90 parts per million using 365-day Rolling

Average by volume in refinery fuel gas measured at the 41 Unit refinery gas mix

drum and at the 45 Unit refinery gas mix drum. Existing continuous monitoring

systems and best engineering judgment shall be used to estimate hydrogen sulfide

concentration to quantify emissions for purposes of compliance with the fuel gas

concentration limits. (Limit for SO2)

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. Limit applies to each system.

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1435(A)

Hydrogen Sulfide: less than or equal to 0.186 grains/dry standard cubic foot using

1-Hour Average (300 ppm). This is a state-only requirement and, pursuant to Minn.

R. 7007.1750, it is not enforceable by the EPA administrator or citizens under the

Clean Air Act. Limit applies to each system.

Minn. R. 7009.0080

RECORDKEEPING REQUIREMENTS (APPLIES TO 41 Unit and 45 Unit) hdr

Recordkeeping of Fuel Gas Flow Rate for SO2 limit: The Permittee shall record the

hourly average fuel gas flow rate. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Recordkeeping: The Permittee shall record and maintain the hourly, daily, and

365-day rolling average H2S concentration at the 41 Unit refinery fuel gas mix drum

and at the 45 Unit refinery fuel gas mix drum. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

Recordkeeping of the High Heating Value (HHV) for SO2 limit: The Permittee shall

calculate and record daily the average HHV in BTU/SCF per mix drum. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Conduct Root Cause Failure Analysis (RCFA): The Permittee shall comply with the

RCFA requirements as required by 2000 Global Consent Decree.

Minn. R. 7007.0800, subp. 2

CEMS REQUIREMENTS FOR H2S hdr

H2S CEMS Emissions Monitoring: The Permittee shall install, operate and use a

hydrogen sulfide (H2S) CEMS to measure H2S emissions from the 41 Unit refinery

fuel gas mix drum and the 45 Unit refinery fuel gas mix drum.

40 CFR pt. 60, subps. J & Ja; Minn. R. 7017.1006;

Minn. R. 7007.0800, subp. 4

H2S Content in Refinery Gas: The Permittee shall calibrate, operate and maintain a

CEMS to determine the H2S content of the refinery gas. The CEMS shall provide a

continuous record of H2S in ppm.

40 CFR Section 60.105(a)(4); 40 CFR Section

60.107a(a)(2); Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps 1,2 &3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-125 02/12/15

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail, or

hand-delivered document.

Minn. R. 7017.1180, subp. 1

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7017.1130

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate and maintain CMS that record

the fuel flowrate for each fuel combustion devices with flowmeters.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-126 02/12/15

Subject Item: GP 112 Sulfur Recovery Units

Associated Items: EU 045 #5 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

EU 111 #3 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

EU 112 #4 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

MR 036 TGTU2 SO2 Analyzer - 26H21

MR 037 TGTU2 O2 Analyzer - 26H21

MR 082 45H-6 SO2

MR 084 TGTU1 SO2 Analyzer - 45H61

MR 114 TGTU2 CO Analyzer

MR 139 45 CO ppm

SV 042 #5 SRU 26 Unit Stack

SV 093 45H61 Stack

SV 094 45H6 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 428 tons/year using 365-day Rolling Sum .

Emissions from acid gas flaring incidents are not included in the calculations of

emissions against the caps.

Effective 10/2/04 and for the first 365 days after this date, SO2 emissions in

tons/year are limited as determined by the following equation:

E = 428[0.15 + 0.85(D/365)]

where

E = SO2 emissions in total tons since 10/2/04

D = number of days since 10/2/04

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Carbon Monoxide: less than or equal to 608 tons/year using 365-day Rolling Sum .

Emissions from acid gas flaring incidents are not included in the calculations of

emissions against the caps.

Effective 10/2/04 and for the first 365 days after this date, CO emissions in

tons/year are limited as determined by the following equation:

E = 608[0.15 + 0.85(D/365)]

where

E = CO emissions in total tons since 10/2/04

D = number of days since 10/2/04

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

RECORDKEEPING REQUIREMENT hdr

SO2 and CO Recordkeeping: The Permittee shall record the hourly, daily, and

365-day rolling average emission rate of SO2 and CO for No. 3, 4 and 5 sulfur

recovery units and tail gas treatment units. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000; Minn. R. 7007.0800, subp. 5

CEM REQUIREMENTS FOR CO (SEE ADDITIONAL CEM REQUIREMENTS

UNDER SV 042, SV 093 and SV 094)

hdr

Emissions Monitoring: The Permittee shall calibrate, operate and maintain CO

continuous emissions monitoring system (CEMS).

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CO Emissions Measuring: The Permittee shall use a CO CEMS to measure sulfur

recovery units (No. 3, 4 and 5) emissions from SV 042 and SV 093.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps. 1, 2 & 3

REQUIREMENTS FOR NATIONAL EMISSION STANDARDS FOR HAZARDOUS

AIR POLLUTANTS FOR PETROLEUM REFINERIES: CATALYTIC CRACKING

UNITS, CATALYTIC REFORMING UNITS, AND SULFUR RECOVERY UNITS (40

CFR pt. 63, subp. UUU)

hdr

The Permittee shall meet the requirements for bypass lines set forth in 40 CFR

Section 63.1569.

40 CFR Section 63.1569(a) & (c)

Comply with the provisions of the Alternative Work Practice Plans for Bypass Lines

and Sulfur Pits - Alternative Work Practice Plans approved by EPA on 5/27/2005

and 11/10/2008 or as subsequently approved.

40 CFR Section 63.1569(a)(2)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-127 02/12/15

Prepare and implement an operation, maintenance, and monitoring plan according

to the requirements in 40 CFR Section 63.1574(f) and operate at all times

according to the procedures in the plan.

40 CFR Section 63.1568(a)(3); 40 CFR Section

63.1574(f)

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)- (iii); Minn. R. 7011.7280;

Minn. R. 7017.2015, subp. 2A-B

Correct malfunctions as soon as practicable in accordance with the startup,

shutdown, and malfunction plan.

40 CFR Section 63.6(e)(1)(ii); 40 CFR Section

63.6(e)(1)(iii); Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

of malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from startup/shutdown/malfunction plan.

40 CFR Section 63.1570 (d); 40 CFR Section

63.10(b)(2)(i)-(v); 40 CFR Section 63.6(e)(3)(iii)- (iv);

Minn. R. 7011.7280

Maintain up-to-date startup, shutdown, malfunction plan (SSMP). 40 CFR Section 63.6(e)(1)(iii); 40 CFR Section

63.6(e)(2); 40 CFR Section 63.6(e)(3)(i)-(ii); 40 CFR

Section 63.6(e)(3)(v)-(vii); Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the startup, shutdown, and

malfunction plan (SSMP), revise the SSMP within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7280

REPORTING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-128 02/12/15

Subject Item: GP 114 Fugitive LDAR Connectors, Misc. All FS numbers are included in this group.

What to do Why to do it

If an instrument reading of 500 ppm or greater is measured, a leak is detected. 40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

Except for connectors in heavy liquid service, the owner or operator shall

implement a program to monitor all applicable accessible connectors of 2.0 inches

nominal diameter or greater once every four years, with a portion of that

facility-wide monitoring to occur annually. This program does not apply to

inaccessible or unsafe to monitor connectors, as defined in 40 CFR Section 63.174.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); Minn. R.

7007.0800, subp. 2

If evidence of a potential leak is found by visual, audible, olfactory, or any other

detection method at pumps, valves, and connectors in heavy liquid service and

pressure relief devices in light liquid or heavy liquid service, the owner or operator

shall follow either one of the following procedures:

(1) The owner or operator shall monitor the equipment within 5 days by the method

specified in 40 CFR Section 60.485a(b) and shall comply with the requirements of

paragraphs (b) through (d) of this section.

(2) The owner or operator shall eliminate the visual, audible, olfactory, or other

indication of a potential leak within 5 calendar days of detection.

(continued below)

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-8a; Minn. R. 7007.0800, subp. 2

(continued from above)

(b) The Company is required to meet a 500 ppm leak definition as noted in

condition 1 for this group.

(c)(1) When a leak is detected, it shall be repaired as soon as practicable, but not

later than 15 calendar days after it is detected, except as provided in 40 CFR

Section 60.482-9a.

(2) The first attempt at repair shall be made no later than 5 calendar days after

each leak is detected.

(d) First attempts at repair include, but are not limited to, the best practices

described under 40 CFR Sections 60.482-2a(c)(2) and 60.482-7a(e).

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-8a; Minn. R. 7007.0800, subp. 2

Connectors in gas/vapor or light liquid service are exempt from the requirements in

40 CFR Section 60.482-11a, provided the owner or operator complies with 40 CFR

Section 60.482-8a for all connectors, not just those in heavy liquid service.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.593A(g); Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-129 02/12/15

Subject Item: GP 115 Sulfur Degassing System

Associated Items: EU 217 Sulfur Loading - Loading-Unloading Equipment

TK 505 Sulfur

TK 526 Sulfur Storage Tank

What to do Why to do it

EMISSION LIMIT hdr

Hydrogen Sulfide: less than or equal to 10 tons/year using 12-month Rolling Sum Title I Condition: To avoid classification as a

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENT hdr

Hydrogen Sulfide: The Permittee shall calculate and record the 12-month rolling

sum H2S emissions for the listed units using engineering calculations based on

degas operational parameters and annual product sulfur sampling to support these

calculations. The records may be maintained in either electronic or paper format,

unless electronic or paper record is expressly prohibited.

Title I Condition: To avoid classification as a

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-130 02/12/15

Subject Item: GP 116 Refinery Fuel Gas SO2 Emissions

Associated Items: MR 033 45 Drum Fuel Gas Combustion O2 Monitor at 25H3

MR 156 41 Unit Fuel Gas Mix Drum Total Sulfur

MR 161 45 Mix Drum Fuel Gas Combustion SO2 Monitor at 25H3

MR 162 45 SO2 Monitor at 29H1/2

MR 166 45 Mix Drum Fuel Gas Combustion O2 Monitor at 29H1/2

MR 196 45 Unit Fuel Gas Mix Drum Total Sulfur

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 638 tons/year using 365-day Rolling Sum from

all refinery fuel gas. This limit expires upon startup of the modified EU 212, new EU

352 or new EU 353, as part of the #3 Crude/Coker Improvements permit,

whichever is first.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 270 tons/year using 365-day Rolling Sum from

all refinery fuel gas combustion. Effective upon startup of the modified 11H6

furnace, new 25H2 furnace or new 23H3 furnace, as part of the #3 Crude/Coker

Improvements permit, whichever is first.

For the first 364 days after the reduced limit becomes effective, SO2 emissions are

limited as determined by the following equation:

E=270 x [0.15 + 0.85(D/365)]

where

E=emissions in total tons

D=number of days after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

CMS REQUIREMENT FOR THE 41 UNIT FUEL GAS MIX DRUM hdr

Install, operate, and maintain a Total Sulfur CEMS on the 41 unit refinery fuel gas

mix drum in accordance with 40 CFR pt. 60, Appendix B and Appendix F. Install,

operate, and maintain flow meters on each refinery fuel gas mix drum or each

combustion device firing fuel gas from the 41 unit refinery fuel gas mix drum.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: To

avoid classification as a major modification under 40

CFR Section 52.21 & Minn. R. 7007.3000; Minn. R.

7007.0800, subp. 4

Daily Recordkeeping for 41 Unit: The Permittee shall maintain daily records of all

monitoring data and calculations of SO2 to show continuous compliance with the

applicable emission limits. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: To

avoid classification as a major modification under 40

CFR Section 52.21 & Minn. R. 7007.3000; Minn. R.

7007.0800, subp. 4

CMS REQUIREMENT FOR THE 45 UNIT FUEL GAS MIX DRUM hdr

Install, operate, and maintain SO2 and O2 CEMS on two heaters firing refinery fuel

gas in accordance with 40 CFR pts. 60, Appendix B and Appendix F, and comply

with the requirements of MR 033, MR 161, MR 162, and MR 166. Alternative to the

SO2 and O2 CEMS, install, operate and maintain a total sulfur CEMS on the 45

unit refinery fuel gas mix drum in accordance with 40 CFR pt. 60, Appendix B and

Appendix F, and comply with the requirements of MR 196. Install, operate, and

maintain flow meters on each refinery fuel gas mix drum or each combustion device

firing fuel gas from the 45 unit refinery fuel gas mix drum.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: To

avoid classification as a major modification under 40

CFR Section 52.21 & Minn. R. 7007.3000; Minn. R.

7007.0800, subp. 4

Daily Recordkeeping for 45 Unit: The Permittee shall maintain daily records of all

monitoring data and calculations of SO2 to show continuous compliance with the

applicable emission limits. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: To

avoid classification as a major modification under 40

CFR Section 52.21 & Minn. R. 7007.3000; Minn. R.

7007.0800, subp. 4

Recordkeeping for SO2 limit based on a 365-day Rolling Sum: The Permittee shall

calculate and record the rolling sum each calendar day based on data from the

refinery fuel gas flow meters and either the total sulfur CEMS or the SO2 CEMS

and O2 CEMS.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: To

avoid classification as a major modification under 40

CFR Section 52.21; Minn. R. 7007.3000

SEE MRs 156, 162, 166 AND 196 FOR MONITORING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-131 02/12/15

Subject Item: GP 117 Limit that Applies to Gas Oil HDS Heaters (EU084 and EU085)

Associated Items: EU 084 Gas Oil HDS Charge Heater - Process Heater

EU 085 Gas Oil HDS Fractionation Charge Heater - Process Heater

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than 167.6 tons/year using 365-day Rolling Sum from both EU

084 and EU 085.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions in tons/year. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

ALL OTHER REQUIREMENTS ARE LISTED UNDER EU 084 AND EU 085 hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-132 02/12/15

Subject Item: GP 118 Temporary Portable Coke Crushers

Associated Items: EU 325 Temporary Coke Crusher #1 - Crusher

EU 326 Temporary Coke Crusher #2 - Crusher

What to do Why to do it

EMISSION LIMITS hdr

Operating Hours: less than or equal to 4,380 hours/year using 12-month Rolling

Sum . This limit applies individually to each associated item.

Minn. R. 7007.0800, subp. 2

Total Particulate Matter: less than or equal to 38.59 lbs/hour using 1-Hour Average

. This limit applies to EU 325. PTE of EU 325 is 3.00 lb/hr based on emission

factors from AIRS, March 1990, EPA 450/4-90-003. Compliance is inherent to the

design of the equipment. Based on published emission factors and the maximum

design of the equipment, emissions will be well below the industrial process

equipment rule.

Minn. R. 7011.0715, subp. 1(A)

Total Particulate Matter: less than or equal to 36.11 lbs/hour using 1-Hour Average

. This limit applies to EU 326. PTE of EU 326 is 2.00 lb/hr based on emission

factors from AIRS, March 1990, EPA 450/4-90-003. Compliance is inherent to the

design of the equipment. Based on published emission factors and the maximum

design of the equipment, emissions will be well below the industrial process

equipment rule.

Minn. R. 7011.0715, subp. 1(A)

Opacity: less than or equal to 20 percent opacity . This limit applies individually to

each associated item.

Minn. R. 7011.0715, subp. 1(B)

RECORDKEEPING REQUIREMENT hdr

Recordkeeping: Monthly records of hours of operation for the month and 12-month

rolling sum by the 28th of the month for the previous month. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-133 02/12/15

Subject Item: GP 122 Liquid Butane Storage Facility

Associated Items: CE 026 Direct Flame Afterburner

CE 069 Refrigerated Condenser

TK 517 Organic Liquid Storage Tank

What to do Why to do it

(i) The closed vent system shall be designed to collect all VOC vapors and gases

discharged from the storage vessel and operated with no detectable emissions as

indicated by an instrument reading of less than 500 ppm above background and

visual inspections, as determined in 40 CFR pt. 60, subp. VVa, 40 CFR Section

60.485a(b). A departure from this equipment specification is not considered a

permit deviation as long as it is corrected (or properly qualified for delay of repair)

within the time frame specified by regulation.

(ii) The control device shall be designed and operated to reduce inlet VOC

emissions by 95 percent or greater. If a flare is used as the control device, it shall

meet the specifications described in the general control device requirements 40

CFR Section 60.18 of the General Provisions.

40 CFR Section 60.112b(a)(3)(i)-(ii); 40 CFR Section

112b(b)(1); Minn. R. 7011.1520(C); 40 CFR pt. 60,

subp. VVa

The owner or operator of each source that is equipped with a closed vent system

and control device as required in 40 CFR Section 60.112b (a)(3) or (b)(2) (other

than a flare) is exempt from 40 CFR Section 60.8 of the General Provisions.

40 CFR Section 60.113b(c);

Minn. R. 7011.1520(C)

Submit for approval by the Administrator as an attachment to the notification

required by 40 CFR Section 60.7(a)(1) or, if the facility is exempt from 40 CFR

Section 60.7(a)(1), as an attachment to the notification required by 40 CFR Section

60.7(a)(2), an operating plan containing the information listed below.

(continued below)

40 CFR Section 60.113b(c)(1)(i)-(ii);

Minn. R. 7011.1520(C)

(continued from above)

i) Documentation demonstrating that the control device will achieve the required

control efficiency during maximum loading conditions. This documentation is to

include a description of the gas stream which enters the control device, including

flow and VOC content under varying liquid level conditions (dynamic and static) and

manufacturer's design specifications for the control device. If the control device or

the closed vent capture system receives vapors, gases, or liquids other than fuels

from sources that are not designated sources under this subpart, the efficiency

demonstration is to include consideration of all vapors, gases, and liquids received

by the closed vent capture system and control device.

(continued below)

40 CFR Section 60.113b(c)(1)(i)-(ii);

Minn. R. 7011.1520(C)

(continued from above)

If an enclosed combustion device with a minimum residence time of 0.75 seconds

and a minimum temperature of 816 °C is used to meet the 95 percent requirement,

documentation that those conditions will exist is sufficient to meet the requirements

of this paragraph.

(ii) A description of the parameter or parameters to be monitored to ensure that the

control device will be operated in conformance with its design and an explanation of

the criteria used for selection of that parameter (or parameters).

40 CFR Section 60.113b(c)(1)(i)-(ii);

Minn. R. 7011.1520(C)

Operate the closed vent system and control device and monitor the parameters of

the closed vent system and control device in accordance with the operating plan

submitted to the Administrator in accordance with 40 CFR Section 60.113b(c)(1),

unless the plan was modified by the Administrator during the review process. In this

case, the modified plan applies.

40 CFR Section 60.113b(c)(2);

Minn. R. 7011.1520(C)

Monitor presence of the flame and record data in a data acquisition system. In the

event that the data acquisition system is down due to maintenance or malfunction,

daily operator rounds to monitor the presence of the flame will be conducted to

ensure a flame is present.

FHR NSPS Kb Operating Plan for Liquid Butane Storage Facility

Minn. R. 7007.0800, subp. 2

The owner or operator of each storage vessel as specified in 40 CFR Section

60.112b(a) shall keep records and furnish reports as required by 40 CFR Section

60.115b(c). The owner or operator shall keep copies of all reports and records

required by 40 CFR Section 60.115b, except for the record required by 40 CFR

Section 60.115b(c)(1), for at least 2 years. The record required by 40 CFR Section

60.115b(c)(1) will be kept for the life of the control equipment.

40 CFR Section 60.115b; Minn. R. 7011.1520(C)

The owner or operator shall keep the following records.

(1) A copy of the operating plan.

(2) A record of the measured values of the parameters monitored in accordance

with 40 CFR Section 60.113b(c)(2).

40 CFR Section 60.115b(c)(1)-(2); Minn. R.

7011.1520(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-134 02/12/15

The owner or operator shall keep copies of all records required by 40 CFR Section

60.116b except for the record required by 40 CFR Section 60.116b(b), for at least 2

years. The record required by 40 CFR Section 60.116b(b) will be kept for the life of

the source.

40 CFR Section 60.116b(a);

Minn. R. 7011.1520(C)

The owner or operator of each storage vessel as specified in 40 CFR Section

60.110b(a) shall keep readily accessible records showing the dimension of the

storage vessel and an analysis showing the capacity of the storage vessel.

40 CFR Section 60.116b(b);

Minn. R. 7011.1520(C)

Available data on the storage temperature may be used to determine the maximum

true vapor pressure as determined below.

(1) For vessels operated above or below ambient temperatures, the maximum true

vapor pressure is calculated based upon the highest expected calendar-month

average of the storage temperature. For vessels operated at ambient temperatures,

the maximum true vapor pressure is calculated based upon the maximum local

monthly average ambient temperature as reported by the National Weather Service.

2) For crude oil or refined petroleum products the vapor pressure may be obtained

by the following:

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

(continued from above)

(i) Available data on the Reid vapor pressure and the maximum expected storage

temperature based on the highest expected calendar-month average temperature

of the stored product may be used to determine the maximum true vapor pressure

from nomographs contained in API Bulletin 2517 (incorporated by reference, see

40 CFR Section 60.17), unless the Administrator specifically requests that the liquid

be sampled, the actual storage temperature determined, and the Reid vapor

pressure determined from the sample(s).

(ii) The true vapor pressure of each type of crude oil with a Reid vapor pressure

less than 13.8 kPa or with physical properties that preclude determination by the

recommended method is to be determined from available data and recorded if the

estimated maximum true vapor pressure is greater than 3.5 kPa.

(continued below)

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); Minn. R. 7011.1520(C)

(continued from above)

(3) For other liquids, the vapor pressure:

(i) May be obtained from standard reference texts, or

(ii) Determined by ASTM D2879-83, 96, or 97 (incorporated by reference, see 40

CFR Section 60.17); or

(iii) Measured by an appropriate method approved by the Administrator; or

(iv) Calculated by an appropriate method approved by the Administrator.

40 CFR Section 60.116b(e)(1); 40 CFR Section

60.116b(e)(2)(i)-(ii); 40 CFR Section

60.116b(e)(3)(i)-(iv); Minn. R. 7011.1520(C)

Subject to 40 CFR pt. 60, subps. Kb and A (general provisions). Compliance with

40 CFR pt. 60, subps. Kb and A as listed in this permit fully satisfies the

requirements of 40 CFR pt. 63, subps. A and CC, 40 CFR pt. 60, subps. K, Ka,

and QQQ, 40 CFR pt. 61, subps. A and FF, as applicable, for these tanks.

40 CFR Section 63.640(n)(1); Minn. R. 7011.7280;

Minn. R. 7019.0100, subp. 2

At all times, including period of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)-(iii); Minn. R. 7011.7280;

Minn. R. 7017.2015, subp. 2(A and B)

Correct malfunctions as soon as practicable in accordance with the startup,

shutdown, and malfunction plan (SSMP).

40 CFR Section 63.6(e)(1)(ii);

40 CFR Section 63.6(e)(1)(iii);

Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

of malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from SSMP.

40 CFR pt. 63, subp. CC.

Table 6; 40 CFR Section 63.10(b)(2)(i)-(v); 40 CFR

Section 63.6(e)(3)(iii)-(iv); Minn. R. 7011.7280

Maintain up-to-date SSMP. 40 CFR Section 63.6(e)(1)(iii);

40 CFR Section 63.6(e)(2); 40 CFR Section

63.6(e)(3)(i)-(ii); 40 CFR Section 63.6(e)(3)(v)-(vii);

Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the SSMP, revise the SSMP

within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii);

Minn. R. 7011.7280
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-135 02/12/15

Subject Item: GP 123 Equipment subject to NSPS NNN

Associated Items: EU 328 Poly Unit De-Propanizer - Other Emission Unit

EU 329 Sat Gas De-Propanizer - Other Emission Unit

EU 330 Alky Unit De-Propanizer - Separation Equipment

What to do Why to do it

Emission Standard: Reduce emissions of TOC (less methane and ethane) by 98

weight percent, or to a TOC (less methane and ethane) concentration of 20 ppmv,

on a dry basis corrected to 3 percent oxygen, whichever is less stringent. If a boiler

or process heater is used to comply with this paragraph, then the vent stream shall

be introduced into the flame zone of the boiler or process heater.

40 CFR Section 60.662(a)

MONITORING REQUIREMENT hdr

Monitoring of emissions and operations: Follow monitoring requirements of 40 CFR

pt. 60, subp. RRR as alternative means of demonstrating compliance with 40 CFR

pt. 60, subp. NNN in accordance with Alternative Monitoring Plan (AMP) approval.

USEPA approved the AMP dated December 21, 2009).

1. Any potential bypass lines must be car sealed/lock and key;

2. Visually inspect monthly any car seals that have been installed;

3. Introduce vent stream into boiler/process heater with the primary fuel.

40 CFR Section 60.703(c)(1)(i-ii); 40 CFR Section

60.663(b)(2); 40 CFR Section 60.663(c)(1-3)

RECORDKEEPING REQUIREMENTS hdr

In such cases, the owner or operator shall keep up-to-date, readily accessible

records of all monthly visual inspections of the seals as well as readily accessible

records of all periods and the duration when the seal mechanism is broken, the

bypass line valve position has changed, the serial number of the broken car-seal

has changed, or when the key for a lock-and-key type configuration has been

checked out.

40 CFR Section 60.705(d)(1-2); 40 CFR Section

60.665(d)

Must maintain on file a schematic diagram of the affected vent streams, collection

system(s), fuel system(s), control device(s), and bypass system(s) as part of the

initial report. This schematic diagram must be retained for the life of the system.

40 CFR Section 60.705(s)

REPORTING REQUIREMENTS hdr

All periods and duration recorded under 40 CFR Section 60.705(d) when the vent

stream is diverted from the control device to the atmosphere.

40 CFR Section 60.705(l)(2) and (7); 40 CFR Section

60.665(l)

Flare requirements (control device) for instances in which gas is disposed of within

flare system.

40 CFR Section 60.18
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-136 02/12/15

Subject Item: GP 124 Drains subject to NESH FF only and equipped w/water seal or equivalent

Associated Items: EU 316 FHR Lab Inside - Other Emission Unit

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Monthly inspection: Visually inspect water sealed/ lube oil or equivalent sealed

drains in active service. Inspect monthly for indications of low liquid levels, cracks,

gaps, or leaks that could result in VOC emissions or in lieu of inspection, add

water/ lube oil or equivalent to the cup. (EPA approval of alternate monitoring plan

dated 4/29/04). (2001 Consent Order 71(a)).

CAAA of 1990; 40 CFR Section 61.346(b)(4); 40 CFR

Section 0.692-2(a)(2); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

For drains with a water seal/ lube oil or equivalent seal at the junction box, flush

liquid to the affected junction box via any listed drain cup to verify a water seal/ lube

oil or equivalent seal. (2001 Consent Order 71(a)).

CAAA of 1990; 40 CFR Section 61.346(b)(4); 40 CFR

Section 0.692-2(a)(2); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-137 02/12/15

Conduct monthly visual inspection of water/lube/equivalent seal drains for

indication of low liquid levels or other conditions that would reduce effectiveness.

(2001 Consent Order 71(a)).

CAAA of 1990; 40 CFR Section 61.346(b)(4); 40 CFR

Section 0.692-2(a)(2); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Repairs: Whenever low liquid levels are identified, water, lube oil, or equivalent

shall be added or first efforts at repair shall be made within 24 hours of detection

unless qualifying for delay of repair.

40 CFR Section 61.346(b)(5); 40 CFR Section

60.692-2; 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Delay of repair will be allowed if the repair is technically impossible without a

complete or partial refinery or process unit shutdown. Repair shall occur before the

end of the next refinery or process unit shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR 60.692-6; 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h);

40 CFR Section 60.697(b)(1); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-138 02/12/15

Subject Item: GP 125 Drains subject to NESH FF and NSPS QQQ sealed with plugs

Associated Items: FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

What to do Why to do it

Standard: Maintain compliance with design, equipment, work practice, operational

standards.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Each drain must be tightly capped when not in use. May use capped/plugged

drains for 40 CFR pt. 60, subp. QQQ compliance if drains are used infrequently or

are inactive; otherwise water/lube oil or equivalent seal drains are required. (EPA

ADI 0400030 & 0400031)

40 CFR Section 60.692-2(a)(3);

40 CFR Section 60.692-2(a)(4);

Minn. R. 7011.1435(C)

Quarterly visual inspection: Each drain using tightly fitting cap or plug for control

shall be checked by visual or physical inspection initially and quarterly to ensure

caps or plugs are in place and properly installed.

40 CFR Section 61.346(b)(4)(ii);

40 CFR Section 61.357(d)(8);

40 CFR Section 63.655(a) Minn.

R. 7011.9930, subp. E; 40 CFR

Section 60.692-2(a)(4); Minn. R.

7011.1435(C)

Repairs: Whenever missing or improperly installed caps or plugs are identified, first

efforts at repair shall be made as soon as practicable, but not later than 24 hours

after detection, unless qualifying for delay of repair.

40 CFR Section 61.346(b)(5); 40 CFR Section

60.692-2; 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-139 02/12/15

Repair: Delay of repair of facilities that are subject to the provisions of this subpart

will be allowed if the repair is technically impossible without a complete or partial

refinery or process unit shutdown.

Repair of such equipment shall occur before the end of the next refinery or process

unit shutdown.

40 CFR Section 60.692-6(a); 40 CFR Section

60.692-6(b); Minn. R. 7011.1435(C)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

40 CFR Section 61.356(g)-(h);

40 CFR Section 60.697(b)(1); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-140 02/12/15

Subject Item: GP 126 Affected Sources at the refinery under MACT GGGGG

Associated Items: CE 028 Direct Flame Afterburner w/Heat Exchanger

CE 029 Direct Flame Afterburner

CE 056 Direct Flame Afterburner

CE 057 Direct Flame Afterburner

CE 070 Activated Carbon Adsorption

EU 292 94V-25F Wemco F Cell - Refining Equipment

EU 331 Containers/Vac Trucks/Frac Tanks used for managing remediation wastes - Material Handling Equipment

EU 332 Transfer Systems Associated with Remediation Systems - Material Handling Equipment

EU 333 1st & A Groundwater Remediation Knockout Pot 86V22 - Refining Equipment

SV 177 Process Vents Associated with Spring Lake Remediation System

SV 178 Process Vents Associated with Soil Extraction Units 86H41 & 88H2

SV 179 Process Vents Associated with Misc. Remediation Systems

What to do Why to do it

Comply with the applicable emissions limitations and work practice standards for

NESHAP, Subpart FF controlled equipment under 40 CFR pt. 61, except during

periods of start up, shutdown, and malfunction. The NESHAP, Subpart FF 2Mg

uncontrolled exemption does not apply for remediation material management under

40 CFR pt. 63, subp. GGGGG.

40 CFR Section 63.7885 (b)(3),

40 CFR Section 63.7886(b)(3),

40 CFR Section 63.7935(a)

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)-

(iii); 40 CFR Section 63.7935(b),

Minn. R. 7011.7280; Minn.R.

7017.2015, subp. 2(A and B)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-141 02/12/15

Subject Item: GP 127 Stationary Diesels (Compression Ignition) Subject to MACT ZZZZ

Associated Items: EU 007 Emergency generator @ #1,2 crude units - Reciprocating IC Engine

EU 024 Emergency Generator @ FCC - Reciprocating IC Engine

EU 036 Emergency Generator @ #3 Coker - Reciprocating IC Engine

EU 042 Emergency Generator @ #3 Crude Unit - Reciprocating IC Engine

EU 100 Emergency Generator at Platformer - Reciprocating IC Engine

EU 127 Plant Air Compressor Diesel Engine - Reciprocating IC Engine

EU 128 Diesel for Standby Circ Pump at #3 Cooling Tower (S end) - Reciprocating IC Engine

EU 129 Diesel for Standby Circ Pump at #3 Cooling Tower (N end) - Reciprocating IC Engine

EU 130 Diesel for Standby Circ Pump at #4 Cooling Tower - Reciprocating IC Engine

EU 132 Diesel for Standby Circ Pump at #5 Cooling Tower - Reciprocating IC Engine

EU 198 Diesel for Fire Water Pump at Lagoon - Reciprocating IC Engine

EU 199 Diesel for Fire Water Pump at Storm/Water Basin - Reciprocating IC Engine

What to do Why to do it

National Emission Standards for Hazardous Air Pollutants for Reciprocating

Internal Combustion Engines (RICE) Requirements, 40 CFR pt. 63, subp. ZZZZ -

The following requirements are not effective until May 3, 2013.

hdr

Any diesels in GP 127 deemed existing nonemergency stationary CI RICE greater

than 500 HP:

1. Comply with the applicable portions of 40 CFR pt. 63, subp. ZZZZ, Table 2b

(applicability depends on whether or not an oxidation catalyst is used).

2. Comply with the applicable portions of 40 CFR pt. 63, subp. ZZZZ, Table 2c

40 CFR Section 63.6600; 40 CFR pt. 63, subp. ZZZZ,

Table 2b, 2c; Minn. R. 7011.8150

Any diesel engine in GP 127 deemed existing nonemergency stationary CI RICE

less than 500 HP must comply with the applicable portions of 40 CFR pt. 63, subp.

ZZZZ, Table 2c.

40 CFR Section 63.6602; 40 CFR pt. 63, subp. ZZZZ,

Table 2c; Minn. R. 7011.8150

(a) The Permittee must be in compliance with the applicable emission limitations

and operating limitations at all times; and

(b) At all times, the Permittee must operate and maintain the generator and any

associated air pollution control equipment and monitoring equipment in a manner

consistent with safety and good air pollution control practices for minimizing

emissions. The general duty to minimize emissions does not require you to make

any further efforts to reduce emissions if levels required by the standard have been

achieved.

Determination of whether such O&M procedures are being used will be based on

information available to the Administrator, which may include, but is not limited to,

monitoring results, review of O&M procedures, review of O&M records, and

inspection of the source.

40 CFR Section 63.6604; 40 CFR Section 80.510(b);

Minn. R. 7011.8150

Initial performance test: (Where required) due 180 days after 05/03/2013, according

to the requirements of Table 4 and 5 (that apply) of 40 CFR pt. 63, subp. ZZZZ,

and 40 CFR Section 63.6620(d)-(g). During the initial performance test, the

Permittee must establish each applicable operating limitation in Table 2b of 40 CFR

pt. 63, subp. ZZZZ.

40 CFR Section 63.6612; Minn. R. 7011.8150

Subsequent Performance Tests: (Where required) Conduct subsequent

performance tests semiannually (After you have demonstrated compliance for two

consecutive tests, you may reduce the frequency of subsequent performance tests

to annually. If the results of any subsequent annual performance test indicate the

stationary RICE is not in compliance with the CO or formaldehyde emission

limitation, or you deviate from any of your operating limitations, you must resume

semiannual performance tests.)

40 CFR Section 63.6615; 40 CFR Section 63.6620,

Table 3; Minn. R. 7011.8150

If the facility owns or operates non-operational stationary RICE that is subject to

performance testing, the facility does not need to start up the engine solely to

conduct the performance test. Owners and operators of a non-operational engine

can conduct the performance test when the engine is started up again.

40 CFR Section 63.6620; Minn. R. 7011.8150

Monitoring, Installation, Collection, Operation, Maintenance Requirements:

By the compliance date of 5/3/2013, each diesel shall comply with the appropriate

monitoring, installation, collection, operation, and maintenance requirements for the

given size and operational characteristic (emergency/nonemergency) as outlined in

40 CFR Section 63.6625 and 40 CFR Section 63.8(c) through (d).

40 CFR Section 63.6625; 40 CFR pt. 63, subp. ZZZZ,

Table 5; 40 CFR Section 63.8; Minn. R. 7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-142 02/12/15

Beginning 5/3/2013, monitor and collect data according to the following:

Except for monitor malfunctions, associated repairs, and required quality assurance

or control activities (including, as applicable, calibration checks and required zero

and span adjustments), you must monitor continuously at all times that the

stationary RICE is operating.

You may not use data recorded during monitoring malfunctions, associated repairs,

and required quality assurance or control activities in data average and calculations

used to report emission or operating levels. You must, however, use all the valid

data collected during all other periods.

40 CFR Section 63.6635; Minn. R. 7011.8150

Continuous compliance demonstration: Beginning May 3, 2013, demonstrate

compliance with each emission limitation and operating limitation that apply from 40

CFR pt. 63, subp. ZZZZ, Tables 2a, 2b, 2c, 2d according to applicable methods

specified within Table 6.

40 CFR Section 63.6640(a); Minn. R. 7011.8150

Continuous compliance demonstration (limit deviations):

Report instances in which emission limitation and operating limitations that apply

from 40 CFR pt. 63, subp. ZZZZ, Tables 2a, 2b, 2c, 2d were not met, in accordance

with 40 CFR Section 63.6650. If the facility changes the catalyst, the facility must

reestablish the values of the operating parameters measured during the initial

performance test. When the facility reestablishes the values of the operating

parameters, the facility must also conduct a performance test to demonstrate that

the facility is meeting the required emission limitation applicable to the stationary

RICE.

40 CFR Section 63.6640(b); Minn. R. 7011.8150

Continuous compliance demonstration (emergency RICE):

If the facility owns or operates an emergency stationary RICE with a site rating of

more than 500 brake HP located at a major source of HAP emissions that was

installed prior to June 12, 2006, the facility must operate the engine according to

the conditions described in 40 CFR Section 63.6640(f)(2)(i) through (iii). If the

facility does not operate the engine according to the requirements in 40 CFR

Section 63.6640 (f)(2)(i) through (iii), the engine will not be considered an

emergency engine under this subpart and will need to meet all requirements for

non-emergency engines.

(continued below)

40 CFR Section 63.6640(f); Minn. R. 7011.8150

(continued from above)

(i) There is no time limit on the use of emergency stationary RICE in emergency

situations.

(ii) You may operate your emergency stationary RICE for the purpose of

maintenance checks and readiness testing, provided that the tests are

recommended by the manufacturer, the vendor, or the insurance company

associated with the engine. Required testing of such units should be minimized, but

there is no time limit on the use of emergency stationary RICE in emergency

situations and for routine testing and maintenance.

(iii) You may operate your emergency stationary RICE for an additional 50 hours

per year in non-emergency situations. The 50 hours per year for non-emergency

situations cannot be used for peak shaving or to generate income for a facility to

supply power to an electric grid or otherwise supply power as part of a financial

arrangement with another entity.

40 CFR Section 63.6640(f); Minn. R. 7011.8150

By the compliance date of May 3, 2013, the Permittee must meet the requirements

for continuous emission limitations, operating limitations, work practices and

management practices as outlined in 40 CFR pt. 63, subp. ZZZZ, Table 6.

40 CFR Section 63.6640; 40 CFR pt. 63, subp. ZZZZ,

Table 6; Minn. R. 7011.8150

Notifications: Submit all applicable notifications as listed in 40 CFR Section

63.6645(a) according to applicable status of the RICE.

40 CFR Section 63.6645; Minn. R. 7011.8150

Notification Submittals: Submit a Notification of Intent to conduct a performance

test and site-specific performance evaluation test plan at least 60 days before the

performance test is scheduled to begin as required in 40 CFR Section 63.7(b)(1) or

as required by delegated authority (MPCA).

40 CFR Section 63.6645(a); 40 CFR Section

63.6645(g); 40 CFR Section 63.7(b); 40 CFR Section

63.8(e)(2), 40 CFR Section 63.9(e); Minn. R.

7011.8150

Reporting: By the compliance date of May 3, 2013, the Permittee must meet the

requirements for reports as outlined in applicable portions of 40 CFR pt. 63, subp.

ZZZZ, Table 7.

40 CFR Section 63.6650, Table 7; Minn. R. 7011.8150

General Recordkeeping Requirements: The owner or operator shall maintain files

of all information (including all reports and notifications) required by 40 CFR pt. 63,

subp. ZZZZ, recorded in a form suitable and readily available for expeditious

inspection and review including all information required by 40 CFR Section

63.10(b). The files shall be kept for at least five (5) years following the date of each

occurrence, measurement, maintenance, corrective action, report or record.

40 CFR Section 63.6655; 40 CFR Section

63.6660; 40 CFR Section 63.10(b); Minn. R.

7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-143 02/12/15

Subject Item: GP 128 Stationary Diesels (Spark Ignition 4SRB) Subject to MACT ZZZZ

Associated Items: EU 338 Octane Comparator at Knock Engine Building (52ME2B) - Refining Equipment

EU 339 Octane Comparator at Knock Engine Building (52ME91) - Refining Equipment

EU 340 Octane Comparator at Knock Engine Building (52ME92) - Refining Equipment

EU 341 Octane Comparator at Knock Engine Building (52ME2A) - Refining Equipment

EU 342 Octane Comparator at Knock Engine Building (52ME65B) - Refining Equipment

EU 343 Octane Comparator at Knock Engine Building (52ME93) - Refining Equipment

EU 344 Octane Comparator at Knock Engine Building (52ME65A) - Refining Equipment

What to do Why to do it

National Emission Standards for Hazardous Air Pollutants for Reciprocating

Internal Combustion Engines (RICE) Requirements, 40 CFR pt. 63, subp. ZZZZ -

The following requirements are not effective until May 3, 2013.

hdr

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.8(c); 40 CFR Section 63.6(e)(1); 40

CFR Section 63.6605; Minn. R. 7011.8150

By the compliance date of May 3, 2013, the Permittee must comply with the

requirements for existing SI Stationary RICE as outlined in 40 CFR pt. 63, subp.

ZZZZ, Table 2c.

40 CFR Sections 63.6600, 63.6602, and 63.6640. 40

CFR pt. 63, Table 2c; Minn. R. 7011.8150

By the compliance date of May 3, 2013, the Permittee has the option of utilizing an

oil analysis program rather than following the requirements in 40 CFR pt. 63, subp.

ZZZZ, Table 2c or 2d.

40 CFR Section 63.6625(j); Minn. R. 7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-144 02/12/15

Subject Item: GP 131 RGP Vapor Combustion Unit

Associated Items: CE 071 Flaring

EU 350 RGP Railcar Loading Rack - Loading-Unloading Equipment

EU 351 RGP Vapor Combustion Unit - Other Combustion

SV 182 RGP Vapor Combustion Stack

What to do Why to do it

A. EMISSION LIMITS hdr

Maintain a pilot flame at all times that emissions may be vented to the VCU (EU

351).

40 CFR Sections 60.18 and 60.482-10a(d); Minn. R.

7011.0075

Hydrogen Sulfide: less than or equal to 162 parts per million using 3-hour Rolling

Average , determined hourly. The combustion in a flare of process upset gases or

fuel gas that is released to the flare as a result of relief valve leakage or other

emergency malfunctions is exempt from this limit.

40 CFR Section 60.103a(h)

Opacity: less than or equal to 0 percent opacity except for periods not to exceed a

total of 5 minutes during any two consecutive hours; limit does not apply during

periods of startup, shutdown or malfunction.

40 CFR Sections 60.18(c) and 60.482-10a(d)

Operation Limit: Flares must meet maximum velocity and minimum heat content

requirements.

40 CFR Sections 60.18(c) and 60.482-10a(d)

All flares must be steam-assisted, air-assisted, or non-assisted. 40 CFR Sections 60.18(c) and 60.482-10a(d)

Temperature measurements shall be maintained at temperatures indicating

presence of a pilot flame (i.e. above ambient) at all times that emissions may be

vented to the VCU (EU 351).

40 CFR Sections 60.18 and 64.3(a)(2); Minn. R.

7017.0200, Minn. R. 7011.0075, Minn. R. 7011.0080

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot (230

mg/dscm) H2S content in the fuel. This limit does not apply during periods of

startup, shutdown, or malfunction. Compliance with the flare H2S standard in 40

CFR pt. 60, subp. Ja demonstrates compliance with this limit.

Minn. R. 7011.1410, subp. 2

B. MONITORING REQUIREMENTS hdr

Monitor and record temperature at least once every 15 minutes indicating presence

or absence of a flame at all times that emissions may be vented to the VCU (EU

351).

40 CFR Sections 60.18 and 64.3(b)(4)(ii); Minn. R.

7017.0200, Minn. R. 7011.0080

Combustion of streams in the VCU that are exempt from CEMS monitoring without

exemption application: Streams combusted in the RGP VCU are exempt from

CEMS requirements if streams are exempt per 40 CFR Section 60.102a(g)(1)(iii)

describing exempt emissions including tank degassing and cleaning, exempt per

40 CFR Section 60.103a(h) describing exempt flaring including gases from process

upsets, relief valve leakage, or emergency relief streams meeting one of the

following requirements:

(i) Pilot gas for heaters and flares.

(ii) Fuel gas streams that meet a commercial-grade product specification for sulfur

content of 30 ppmv or less. In the case of a liquefied petroleum gas (LPG) product

specification in the pressurized liquid state, the gas phase sulfur content should be

evaluated assuming complete vaporization of the LPG and sulfur

containing-compounds at the product specification concentration.

(continued below)

40 CFR Section 60.107a(a)(3)

(continued from above)

(iii) Fuel gas streams produced in process units that are intolerant to sulfur

contamination, such as fuel gas streams produced in the hydrogen plant, catalytic

reforming unit, isomerization unit and HF alkylation process units.

40 CFR Section 60.107a(a)(3) (continued)

Combustion of streams in the VCU that are exempt from CEMS monitoring

requiring with an exemption application: The Permittee may also demonstrate that

the stream to the RGP VCU is low-sulfur and exempt from CEMS monitoring

requirements by applying for an exemption in accord with procedures in 40 CFR

Section 60.107a(b). The effective date of the exemption is the date of the

submission of the required information. No further action is required unless refinery

operating conditions change in such a way that affects the exempt fuel gas

stream/system (e.g., the stream composition changes). If such a change occurs,

the Permittee shall follow the procedures in 40 CFR Section 60.107a(b)(3).

40 CFR Section 60.107a(b)

Alternative to low sulfur exemption: As an alternative to the planned low sulfur

monitoring compliance demonstration requirements, the Permittee may

demonstrate compliance with the limits in 40 CFR Section 60.103a(h) with a H2S

CEMS meeting the requirements of 40 CFR Section 60.107a(a).

40 CFR Section 60.107a(a)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-145 02/12/15

Flow Monitoring: The Permittee shall install, operate, calibrate, and maintain a

CPMS to measure and record the flow rate of gas discharged to the flare in

accordance with manufacturer's specifications and 40 CFR Section 60.107a(f)(1). A

visual inspection shall be performed at least quarterly of all components of the

monitor for physical and operational integrity and all electrical connections for

oxidation and galvanic corrosion if the flow monitor is not equipped with a

redundant flow sensor. The flow meter shall be calibrated in accordance with the

manufacturer's procedures and specifications biennially (every two years) or at the

frequency specified by the manufacturer.

40 CFR Section 60.107a(f)

Check daily, or as required by the manufacturing specification, monitoring

equipment that is related to maintaining VCU control efficiency, for example:

pressure gauges, chart recorders, temperature indicators and recorders.

40 CFR Section 64.3; Minn. R. 7017.0200, Minn. R.

7011.0075

Inspect monthly, or as required by the manufacturing specification, components

that are subject to wear or plugging that are related to maintaining VCU control

efficiency, for example: bearings, belts, hoses, fans, nozzles, orifices and ducts.

40 CFR Section 64.3; Minn. R. 7017.0200, Minn. R.

7011.0075

Inspect quarterly, or as required by the manufacturing specification, components

that are not subject to wear including structural components, housings, ducts and

hoods that are related to the VCU control device (CE 071).

40 CFR Section 64.3; Minn. R. 7017.0200, Minn. R.

7011.0075

Thoroughly inspect the VCU (EU 351) at least annually, or as required by the

manufacturing specification (this often requires shutting down temporarily).

40 CFR Section 64.3; Minn. R. 7017.0200, Minn. R.

7011.0075

Calibrate once every calendar year, or as required by the manufacturing

specification, all monitoring equipment that is related to maintaining control

efficiency.

40 CFR Section 64.3; Minn. R. 7017.0200, Minn. R.

7011.0075

The Permittee shall calculate valid 1-hour averages for the flare flow CPMS. 40 CFR Section 60.13(h)

C. OTHER LIMITS AND REQUIREMENTS hdr

RCFA and Corrective Action Requirements: The Permittee shall conduct a root

cause analysis of any emission limit exceedance or process startup, shutdown,

upset or malfunction that exceeds permitted SO2 emissions by 227 kilograms (kg)

(500 lb) in any 24-hour period, or any discharge to the flare in excess of 14,160

standard cubic meters (m3) (500,000 standard cubic feet (scf)) above the baseline

flow in any 24-hour period. Engineering calculations shall be used to calculate the

SO2 emissions in the event of a discharge that may trigger a root cause analysis.

For any root cause analysis performed, the Permittee shall record the identification

of the affected facility, the date and duration of the discharge, the results of the root

cause analysis and the action taken as a result of the root cause analysis.

(continued below)

40 CFR Sections 60.103a(c-e) and 60.107a(e)(4)

(continued from above)

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

(continued below)

40 CFR Sections 60.103a(c-e) and 60.107a(e)(4)

(continued)

(continued from above)

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed date, and, for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x).

40 CFR Sections 60.103a(c-e) and 60.107a(e)(4)

(continued)

The Permittee shall maintain an inventory of spare parts for the control equipment

that are subject to frequent replacement, as required by the manufacturing

specification or documented in maintenance records.

Minn. R. 7011.0075

The Permittee shall train staff on the operation and monitoring of control equipment

and troubleshooting, and train and require staff to respond to indications of

malfunctioning equipment, including alarms and other indicators of abnormal

operation.

Minn. R. 7011.0075
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-146 02/12/15

Flare Management Plan: The Permittee shall develop, implement, and submit a

written flare management plan following the requirements of 40 CFR Section

60.103a(a-b) immediately upon startup of the VCU (EU 351) except as otherwise

allowed by 40 CFR Section 60.103a(a-b). The flare management plan should be

updated periodically for changes such as new connections to the flare or with the

installation of a flare gas recovery system but the plan must be resubmitted only if

the Permittee adds or revises baseline flow rates, installs a flare gas recovery

system, or adopts the alternative monitoring methods of 40 CFR Section

60.107a(g) for flares with water seals.

40 CFR Section 60.103a(a-b)

D. PERFORMANCE TESTING hdr

Flare Initial Performance Test: Within 60 days after achieving 10,000 barrels per

calendar day of propylene railcar loading, but not later than 180 days after initial

startup of such facility, the Permittee shall conduct any required performance

testing.

Due to inherently low sulfur content of this fuel stream, the Permittee plans to

satisfy the performance test requirement for 40 CFR Section 60.8 for the flare H2S

limit by applying for an exemption from monitoring and testing by applying in accord

with procedures in 40 CFR Section 60.107a(b).

40 CFR Sections 60.8, 60.18, and 60.104a(a)

E. REPORTING REQUIREMENTS hdr

Temperatures outside of a range indicating the presence of a flame during times

when emissions are vented to the VCU shall be reported in semiannual deviation

reports.

Minn. R. 7011.0075, subp. 5; Minn. R. 7007.0800,

subp. 6(A)(2)

F. RECORDKEEPING REQUIREMENTS hdr

Recordkeeping for Flare Management Plan: The Permittee shall maintain a copy of

the flare management plan.

40 CFR Section 60.108a(c)(1)

Recordkeeping for streams utilizing the low sulfur monitoring exemption: For each

fuel gas stream to which one of the exemptions listed in 40 CFR Section

60.107a(a)(3) applies, records of the specific exemption determined to apply for

each fuel stream. If the Permittee applies for the exemption described in 40 CFR

Section 60.107a(a)(3)(iv), the Permittee must keep a copy of the application as well

as the letter from the Administrator granting approval of the application.

40 CFR Section 60.108a(c)(5)

RCFA and Corrective Action Recordkeeping: The Permittee shall maintain records

of required root cause analyses and corrective actions as required per 40 CFR

Section 60.108a(c)(6).

40 CFR Section 60.108a(c)(6)

Maintain records of monitoring inspections with dates and any corrective actions. Minn. R. 7011.0075

Maintain records of parts replaced, repaired or modified for the previous five years. Minn. R. 7011.0075
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-147 02/12/15

Subject Item: GP 132 Fugitive Equipment in Natural Gas (non-VOC) Service

Associated Items: FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 139 CHP Equipment in Natural Gas Service - Process Emissions

What to do Why to do it

EMISSION LIMIT

(See compliance demonstration requirements contained in the referenced subject

groups listed below.)

hdr

For new fugitive equipment in natural gas service added to FS 045 and FS 048

authorized by the #3 Crude/Coker Improvements Permit, and FS 139, comply with

the LDAR requirements in GP 087, GP 090, GP 091, GP 093, GP 101 and GP 114.

(BACT Limit)

Title I Condition: 40 CFR Section 52.21(j) & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-148 02/12/15

Subject Item: GP 133 Emergency Propane Generators

Associated Items: CE 075 Catalytic Converter

EU 355 Sump 3 Emergency Generator - Reciprocating IC Engine

EU 356 Sump 7 Emergency Generator - Reciprocating IC Engine

EU 357 Lift Station Emergency Generator - Reciprocating IC Engine

SV 185 Sump 3 Emergency Generator Exhaust Stack

SV 186 Sump 7 Emergency Generator Exhaust Stack

SV 187 LS Emergency Generator Exhaust Stack

What to do Why to do it

A. LIMITS APPLY TO EACH EMERGENCY ENGINE LISTED IN GP 133 (UNLESS

SPECIFICALLY NOTED)

hdr

Carbon Monoxide: less than or equal to 519 grams/kilowatt-hour . This limit is

applicable to EU355 and EU356. Compliance with this emission limit is

demonstrated by purchasing an engine that is certified by the manufacturer to meet

this limit.

40 CFR Sections 60.4243(a), 60.4233(c) and

60.4231(c); 40 CFR Section 90.103 Table 1; 40 CFR

Section 63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

HC + NOx: less than or equal to 13.4 grams/kilowatt-hour. This limit is applicable to

EU355 and EU356. Compliance with this emission limit is demonstrated by

purchasing an engine that is certified by the manufacturer to meet this limit.

40 CFR Sections 60.4243(a), 60.4233(c) and

60.4231(c); 40 CFR Section 90.103 Table 1; 40 CFR

Section 63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

Carbon Monoxide: less than or equal to 4.4 grams/kilowatt-hour for transient

testing. This limit is applicable to EU357. Compliance with this emission limit is

demonstrated by purchasing an engine that is certified by the manufacturer to meet

this limit.

40 CFR Sections 60.4243(a), 60.4233(c) and

60.4231(c); 40 CFR Section 1048.101 Table 1; 40

CFR Section 63.6590(c)(4); Minn. R. 7011.2310; Minn.

R. 7011.8150

HC + NOx: less than or equal to 2.7 grams/kilowatt-hour for transient testing. This

limit is applicable to EU357. Compliance with this emission limit is demonstrated by

purchasing an engine that is certified by the manufacturer to meet this limit.

40 CFR Sections 60.4243(a), 60.4233(c) and

60.4231(c); 40 CFR Section 1048.101 Table 1; 40

CFR Section 63.6590(c)(4); Minn. R. 7011.2310; Minn.

R. 7011.8150

Carbon Monoxide: less than or equal to 6.5 grams/kilowatt-hour for field testing.

This limit is applicable to EU357. Compliance with this emission limit is

demonstrated by purchasing an engine that is certified by the manufacturer to meet

this limit.

40 CFR Sections 60.4243(a), 60.4233(c) and

60.4231(c); 40 CFR Section 1048.101 Table 3; 40

CFR Section 63.6590(c)(4); Minn. R. 7011.2310; Minn.

R. 7011.8150

HC + NOx: less than or equal to 3.8 grams/kilowatt-hour for field testing. This limit

is applicable to EU357. Compliance with this emission limit is demonstrated by

purchasing an engine that is certified by the manufacturer to meet this limit.

40 CFR Sections 60.4243(a), 60.4233(c) and

60.4231(c); 40 CFR Section 1048.101 Table 3; 40

CFR Section 63.6590(c)(4); Minn. R. 7011.2310; Minn.

R. 7011.8150

Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with this limit can be demonstrated by firing strictly

commercial-grade propane.

Minn. R. 7011.2300, subp. 2

Opacity: less than or equal to 20 percent opacity once operating temperatures have

been attained. Compliance with this limit can be demonstrated by firing strictly

commercial-grade propane.

Minn. R. 7011.2300, subp. 1

B. OTHER LIMITS AND REQUIREMENTS hdr

The Permittee shall maintain documentation onsite that each unit listed in this

group is an emergency generator by design that qualifies under the U.S. EPA

memorandum entitled "Calculating Potential to Emit (PTE) for Emergency

Generators" dated September 6, 1995, limiting operation to 500 hours per year

using a 12-Month Rolling Sum for each individual emergency generator in GP133.

Minn. R. 7007.0800, subps. 4 and 5

Fuel Restriction: Authorized to burn commercial-grade propane only. Minn. R. 7005.0100, subp. 35a

The Permittee shall purchase engines that are certified to the emission standards

in 40 CFR Section 60.4231(a) through (c), as applicable, for the same engine class

and maximum engine power. In addition, the Permittee shall keep records of

conducted maintenance to demonstrate compliance and meet the requirements as

specified in 40 CFR pt. 1068, subparts A through D as applicable. If the Permittee

adjusts the engine settings according to and consistent with the manufacturer's

instructions, the stationary SI internal combustion engine (ICE) will not be

considered out of compliance.

40 CFR Section 60.4243(a)(1); 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-149 02/12/15

Operation of Emergency Stationary ICE:

1) There is no time limit on the use of emergency stationary ICE in emergency

situations.

2) The Permittee may operate the emergency stationary ICE for any combination of

the purposes specified in paragraphs (d)(2)(i) through (iii) of this section for a

maximum of 100 hours per calendar year. Any operation for non-emergency

situations as allowed by paragraph (d)(3) of this section counts as part of the 100

hours per calendar year allowed by this paragraph (d)(2).

(continued below)

40 CFR Section 60.4243(d)(1-3); 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

(continued from above)

2i) Emergency stationary ICE may be operated for maintenance checks and

readiness testing, provided that the tests are recommended by federal, state or

local government, the manufacturer, the vendor, the regional transmission

organization or equivalent balancing authority and transmission operator, or the

insurance company associated with the engine. The Permittee may petition the

Administrator for approval of additional hours to be used for maintenance checks

and readiness testing, but a petition is not required if the Permittee maintains

records indicating that federal, state, or local standards require maintenance and

testing of emergency ICE beyond 100 hours per calendar year.

2iii) Emergency stationary ICE may be operated for periods where there is a

deviation of voltage or frequency of 5 percent or greater below standard voltage or

frequency.

(continued below)

40 CFR Section 60.4243(d)(1-3); 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

(continued from above)

3) Emergency stationary ICE may be operated for up to 50 hours per calendar year

in non-emergency situations. The 50 hours of operation in non-emergency

situations are counted as part of the 100 hours per calendar year for maintenance

and testing and emergency demand response provided in paragraph (d)(2) of this

section. Except as provided in paragraph (d)(3)(i) of this section, the 50 hours per

year for non-emergency situations cannot be used for peak shaving or

non-emergency demand response, or to generate income for a facility to an electric

grid or otherwise supply power as part of a financial agreement with another entity.

40 CFR Section 60.4243(d)(1-3); 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

C. MONITORING AND RECORDKEEPING REQUIREMENTS hdr

Monitoring - Hours of Operation: The Permittee shall install non-resettable hour

meters prior to startup of EU355, EU356 and EU357.

40 CFR Section 60.4237; 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

The Permittee shall keep records of the hours of operation of EU355, EU356 and

EU357 that is recorded through the non-resettable hour meters. The Permittee

shall document how many hours are spent for emergency operation, including what

classified the operation as emergency and how many hours are spent for

non-emergency operation. This documentation shall be completed by the 28th day

of each month for the preceding month.

40 CFR Section 60.4245(b); 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

The Permittee shall keep records of conducted maintenance on each engine in

GP133. This documentation shall be completed by the 28th day of each month for

the preceding month.

40 CFR Sections 60.4243(a)(1) and 60.4245(a)(2); 40

CFR Section 63.6590(c)(4); Minn. R. 7011.2310; Minn.

R. 7011.8150

The Permittee shall keep documentation from the manufacturer that each engine in

GP133 is certified to meet the emission standards and information as required in 40

CFR parts 90, 1048, 1054 and 1060, as applicable.

40 CFR Section 60.4245(a)(3); 40 CFR Section

63.6590(c)(4); Minn. R. 7011.2310; Minn. R.

7011.8150

D. NESHAP SUBP. ZZZZ REQUIREMENT hdr

The Permittee shall meet the requirements of 40 CFR pt. 63, subp. ZZZZ by

meeting the requirements of 40 CFR pt. 60, subp. JJJJ, as a new or reconstructed

spark ignition 4 stroke rich burn (4SRB) stationary RICE with a site rating of less

than or equal to 500 brake HP located at a major source of HAP emissions.

40 CFR Section 63.6590(c)(4); Minn. R. 7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-150 02/12/15

Subject Item: GP 134 Temporary TK002 Thermal Oxidizers

Associated Items: CE 076 Thermal Oxidizer

CE 077 Gas Scrubber (General, Not Classified)

EU 358 Temporary Portable Thermal Oxidizer(s) - Other Combustion

MR 201 Temporary TK2 SO2 CEM

SV 188 Temporary Portable TO Stack

What to do Why to do it

A. EMISSION LIMITS (LIMITS EXPIRE AT COMPLETION OF 2014 TK002

TURNAROUND)

hdr

Sulfur Dioxide: less than or equal to 20 parts per million using 3-hour Rolling

Average (dry basis, corrected to 0 percent excess air, determined hourly). Limit

applies to each portable thermal oxidizer in EU358 in this group and is effective

when specified by 40 CFR Section 60.102a(a). Limit does not apply during periods

of startup, shutdown and malfunction.

40 CFR Section 60.102a(g)(1)(i)

Sulfur Dioxide: less than or equal to 8.0 parts per million using 365-day Rolling

Average (dry basis, corrected to 0 percent excess air, determined daily). Limit

applies to each portable thermal oxidizer in EU358 in this group and is effective

when specified by 40 CFR Section 60.102a(a). Limit does not apply during periods

of startup, shutdown and malfunction.

40 CFR Section 60.102a(g)(1)(i)

Opacity: less than or equal to 20 percent opacity . Limit applies to each portable

thermal oxidizer in EU358 in this group.

Minn. R. 7011.0110

B. OTHER REQUIREMENTS (THESE EXPIRE AT COMPLETION OF 2014 TK002

TURNAROUND)

hdr

Heat Input: less than or equal to 40.0 million Btu/hour from the temporary, portable

thermal oxidizer(s). The Permittee may operate one thermal oxidizer with a

maximum heat input of 40.0 mmBtu/hr, or multiple thermal oxidizers that combine

for up to 40.0 mmBtu/hr heat input. In no case shall the total heat input capacity of

the equipment exceed 40.0 mmBtu/hr.

Minn. R. 7007.0800, subp. 2

When operated as a BWON control device per 40 CFR Section 61.349, the

closed-vent system shall:

i) Be designed to operate with no detectable emissions as indicated by an

instrument reading of less than 500 ppmv above background, as determined

initially and thereafter at least once per year by the methods specified in 40 CFR

Section 61.355(h).

ii) Vent systems that contain any bypass line that could divert the vent stream away

from a control device used to comply with the provisions of this subpart shall install,

maintain, and operate according to the manufacturer's specifications a flow

indicator that provides a record of vent stream flow away from the control device at

least once every 15 minutes, except as provided in paragraph (a)(1)(ii)(B) of this

section.

(A) The flow indicator shall be installed at the entrance to any bypass line that could

divert the vent stream away from the control device to the atmosphere.

(continued below)

40 CFR Section 61.349(a)(1)

(continued from above)

(B) Where the bypass line valve is secured in the closed position with a car-seal or

lock-and-key type configuration, a flow indicator is not required.

iii) All gauging and sampling devices shall be gas-tight except when gauging or

sampling is taking place.

iv) For each closed-vent system complying with paragraph (a) of this section, one

or more devices which vent directly to the atmosphere may be used on the

closed-vent system provided each device remains in a closed, sealed position

during normal operations except when the device needs to open to prevent

physical damage or permanent deformation of the closed-vent system resulting

from malfunction of the unit in accordance with good engineering and safety

practices for handling flammable, explosive, or other hazardous materials.

40 CFR Section 61.349(a)(1)

When operated as a BWON control device per 40 CFR Section 61.349, the

Permittee shall provide a minimum residence time of 0.5 seconds at a minimum

temperature of 1400 deg F as monitored in accordance with 40 CFR Section

61.354(c).

40 CFR Sections 61.349(a)(2)(i)(C) and 61.354(c)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-151 02/12/15

Upon startup of EU358 as a BWON control device, each closed-vent system and

control device shall be visually inspected initially and quarterly thereafter. The

visual inspection shall include inspection of ductwork and piping and connections to

covers and control devices for evidence of visible defects such as holes in

ductwork or piping and loose connections. Except as provided in 40 CFR Section

61.350 of this subpart, if visible defects are observed during an inspection, or if

other problems are identified, or if detectable emissions are measured, a first effort

to repair the closed-vent system and control device shall be made as soon as

practicable but no later than 5 calendar days after detection. Repair shall be

completed no later than 15 calendar days after the emissions are detected or the

visible defect is observed.

40 CFR Section 61.349(f) and (g)

When operated as a BWON control device per 40 CFR Section 61.349, the

Permittee shall submit quarterly reports including the following information and as

required by the NESHAP FF requirements in the Total Facility section of this permit:

1) Total annual benzene quantity from facility waste determined in accordance with

40 CFR Section 61.355(a).

2) A table identifying each waste stream and whether or not the waste stream will

be controlled for benzene emissions in accordance with the requirements of this

subpart.

3) For each waste stream identified as not being controlled for benzene emissions

in accordance with the requirements of this subpart the following information shall

be added to the table:

i) Whether or not the water content of the waste stream is greater than 10 percent;

ii) Whether or not the waste stream is a process wastewater stream, product tank

drawdown, or landfill leachate;

iii) Annual waste quantity for the waste stream;

(continued below)

40 CFR Section 61.357

(continued from above)

iv) Range of benzene concentrations for the waste stream;

v) Annual average flow-weighted benzene concentration for the waste stream; and

vi) Annual benzene quantity for the waste stream.

4) The information required in paragraphs (a)(1), (2), and (3) of this section should

represent the waste stream characteristics based on current configuration and

operating conditions. The Permittee only needs to list in the report those waste

streams that contact materials containing benzene. The report does not need to

include a description of the controls to be installed to comply with the standard or

other information required in 40 CFR Section 61.10(a).

40 CFR Section 61.357

C. MONITORING REQUIREMENTS (THESE EXPIRE AT COMPLETION OF 2014

TK002 TURNAROUND)

hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0-percent

excess air) of SO2 emissions into the atmosphere. The monitor must include an O2

monitor for correcting the data for excess air. Monitoring for each EU may be

performed at only one representative location if each EU has a common source of

fuel gas. As an alternative to a CEMS, the Permittee shall demonstrate compliance

through following the monitoring and recordkeeping requirements of an EPA

approved Alternative Monitoring Plan (AMP). This requirement applies to each EU

in this group.

40 CFR Sections 60.13 and 60.107a(a)(1)

D. REPORTING AND RECORDKEEPING REQUIREMENTS (THESE EXPIRE AT

COMPLETION OF 2014 TK002 TURNAROUND, ALSO SEE TABLE B)

hdr

SO2 CEMS: The Permittee shall maintain records of the calculated SO2 emissions

of hourly averages of SO2 emissions in the units and basis of the emission limit

and shall report any excess emissions in the facility's Quarterly Air Quality and

Excess Emissions Report. Alternatively, the Permittee shall follow the reporting and

recordkeeping requirements of an EPA approved Alternative Monitoring Plan

(AMP).

40 CFR Sections 60.13 and 60.108a; Minn. R.

7017.1110

The Permittee shall comply with the applicable fuel gas combustion device SO2

Root Cause Analysis in 40 CFR Section 60.103a and the recordkeeping

requirements and reporting procedures of 40 CFR Section 60.108a for any

discharges of SO2 in any 24 hour period that are greater than 500 lbs SO2 in

excess of the allowable limit(s).

40 CFR Sections 60.103a and 60.108a

E. PERFORMANCE TESTING (THESE EXPIRE AT COMPLETION OF 2014

TK002 TURNAROUND)

hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-152 02/12/15

Initial Performance Test: due 60 days after achieving maximum capacity rate at

which the affected facility will be operated, but not later than 180 days after initial

startup of such facility, the Permittee shall conduct performance test(s) for SO2

emissions. Performance tests shall be performed following the methods specified in

40 CFR Section 60.104a unless otherwise approved in accord with 40 CFR Section

60.8. If a performance test waiver is granted pursuant to 40 CFR Section 60.8, the

Permittee shall meet any conditions of that waiver in lieu of performance test

requirements.

40 CFR Sections 60.8 and 60.104a; Minn. R.

7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-153 02/12/15

Subject Item: GP 135 Combustion Turbine and Duct Burners

Associated Items: CE 078 Catalytic Oxidizer

CE 079 SCR (Selective Catalytic Reduction)

EU 359 Combustion Turbine - Turbine

EU 360 Duct Burners - Duct Burner

FS 139 CHP Equipment in Natural Gas Service - Process Emissions

MR 202 75 Unit NOx

MR 203 75 Unit CO

MR 204 75 Unit O2

MR 205 75 Unit Stack Flow

MR 206 Combustion Turbine Fuel Flow Meter

MR 207 Duct Burners Fuel Flow Meter

MR 208 CHP Facility Electricity Generation 1

MR 209 CHP Facility Electricity Generation 2

MR 210 CHP Facility Steam Delivery

MR 216 Ambient Air Monitor

SV 189 HRSG Stack

What to do Why to do it

A. EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 27.7 tons/year using 365-day Rolling Sum .

For the first 364 days after initial certification of the NOx CEMS, NOx emissions are

limited as determined by the following equation:

E = 27.7 x [0.15 + 0.85(D/365)]

where

E = NOx emissions in total tons

D = number of days after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 25 parts per million using 30-day Rolling

Average at 15 percent O2 or 150 ng/J of useful output (1.2 lb/MWh). when EU359

is operating at 75% load or greater and at temperatures greater than 0 degrees F.

For purposes of determining compliance with the NOx limits on a ppm basis, the

procedures specified in 40 CFR pt. 60, subp. KKKK shall be used. The Permittee

shall calculate a new 30-day average for each unit operating day which is the

average of all hourly NOx emissions rates for the preceding 30 unit operating days

in which a valid NOx emission rate is obtained for at least 75 percent of all

operating hours. For operating periods during which the two different limits apply,

the allowable emission rate is the average of the applicable limit during each hour.

The higher limit applies for the hour if any point in the hour, the unit was subject to

the higher limit.

40 CFR Sections 60.4320(a), 60.4380(b)(1) and

60.4380(b)(3) and 40 CFR pt. 60, subp. KKKK, Table 1

Nitrogen Oxides: less than or equal to 96 parts per million using 30-day Rolling

Average at 15 percent O2 or 590 ng/J of useful output (4.7 lb/MWh) when EU359 is

operating at less than 75% load or less than 0 degrees F. For purposes of

determining compliance with the NOx limits on a ppm basis, the procedures

specified in 40 CFR pt. 60, subp. KKKK shall be used. The Permittee shall

calculate a new 30-day average for each unit operating day which is the average of

all hourly NOx emissions rates for the preceding 30 unit operating days in which a

valid NOx emission rate is obtained for at least 75 percent of all operating hours.

For operating periods during which the two different limits apply, the allowable

emission rate is the average of the applicable limit during each hour. The higher

limit applies for the hour if any point in the hour, the unit was subject to the higher

limit.

40 CFR Section 60.4320(a), 60.4380(b)(1) and

60.4380(b)(3) and 40 CFR pt. 60, subp. KKKK, Table1

Carbon Monoxide: less than or equal to 66.9 tons/year using 365-day Rolling Sum .

For the first 364 days after initial certification of the CO CEMS, CO emissions are

limited as determined by the following equation:

E = 66.9 x [0.15 + 0.85(D/365)]

where

E = CO emissions in total tons

D = number of days after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-154 02/12/15

Volatile Organic Compounds: less than or equal to 28.0 tons/year using 365-day

Rolling Sum

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

PM < 10 micron: less than or equal to 0.0057 lbs/million Btu heat input using 3-hour

Average as demonstrated by the performance test requirements set forth below in

Section G of the Subject Item (GP135). (BACT Limit)

Title I Condition: 40 CFR Section 52.21(j) and Minn. R.

7007.3000

PM < 10 micron: less than or equal to 3.8 lbs/hour using 3-hour Average measured

as filterable and condensable PM using Method 5 and 201A for filterable PM and

Method 202 for condensable PM as demonstrated by the performance test

requirements set forth below in Section G of the Subject Item (GP135). (BACT

Limit)

Title I Condition: 40 CFR Section 52.21(j) and Minn. R.

7007.3000

PM < 2.5 micron: less than or equal to 0.0057 lbs/million Btu heat input using

3-hour Average as demonstrated by the performance test requirements set forth

below in Section G of the Subject Item (GP135). (BACT Limit)

Title I Condition: 40 CFR Section 52.21(j) and Minn. R.

7007.3000

PM < 2.5 micron: less than or equal to 3.8 lbs/hour using 3-hour Average measured

as filterable and condensable PM using Method 5 and 201A for filterable PM and

Method 202 for condensable PM as demonstrated by the performance test

requirements set forth below in Section G of the Subject Item (GP135). (BACT

Limit)

Title I Condition: 40 CFR Section 52.21(j) and Minn. R.

7007.3000

Carbon Dioxide Equivalent: less than or equal to 1000 lbs/megawatt-hour using

12-month Rolling Average gross output, where gross output is determined by the

following equation:

Pgross = (Pect + Pest) / 0.95 + 0.75 * Pt

where

Pect = electric output of combustion turbine in MWh

Pest = electric output of steam turbine in MWh

Pt = useful thermal energy output in MWh

The first full compliance period will be 365 days after initial startup of EU359 and

EU360.

(BACT Limit)

Title I Condition: 40 CFR Section 52.21(j) and Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 110 nanograms/joule heat input (0.90 lb/MWh)

gross output or the Permittee must not burn any fuel in EU359 which contains total

potential sulfur emissions in excess of 26 ng SO2/J (0.060 lb SO2/MMBtu) heat

input.

40 CFR Section 60.4330(a)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . The PTE of this source is 0.0014 lb/mmBtu. Compliance with the

fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.1 lbs/million Btu heat input using

3-hour Rolling Average (0.18 grams per million cal). The PTE of this source is

0.0057 lb/mmBtu. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(C)(1)

Opacity: less than or equal to 20 percent opacity except for one six-minute period

per hour of not more than 27 percent opacity. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(C)(2)

B. OTHER LIMITS AND REQUIREMENTS hdr

Use methods in 40 CFR pt. 98, subp. C including flow monitoring of fuel usage and

fuel gas analysis. Calculate emissions following procedures specified in 40 CFR pt.

98, subp. C with a conversion from metric tons to short tons. The Permittee shall

calculate and record the monthly and 12-month Rolling Sum of CO2e emissions

and gross output by the 28th day of each month for the 12-month Rolling Sum

periods ending on the last day of the preceding month.

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000; 40 CFR pt. 98, subp. C

Fuel Restriction: Authorized to burn pipeline natural gas as defined in 40 CFR

Section 72.2 only. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000

Fuel Flowrate: The Permittee shall calibrate, operate and maintain a continuous

monitoring system (CMS) that records the fuel flowrate to EU359 and EU360.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

Recordkeeping for NOx Emissions: The Permittee shall calculate and record the

daily and 365-day Rolling Sum of NOx emissions by the 28th day of each month for

the 365-day Rolling Sum periods ending on the last day of the preceding month.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

Recordkeeping for CO Emissions: The Permittee shall calculate and record the

daily and 365-day Rolling Sum of CO emissions by the 28th day of each month for

the 365-day Rolling Sum periods ending on the last day of the preceding month.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-155 02/12/15

Compliance with the CO limit indicated by the CO CEMS demonstrates compliance

with the VOC limit. The Permittee shall record and compare CO CEMS emissions

data during VOC performance testing of GP135, with results of the VOC testing.

This compliance demonstration method shall be valid only if testing demonstrates

that VOC emissions comply with the applicable VOC limit at the same time that CO

emissions (measured by the CO CEMS) comply with the applicable CO limit, and

the CO CEMS certification testing has been satisfactorily completed.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

Recordkeeping: The Permittee shall maintain records verifying use of pipeline

natural gas as defined in 40 CFR Section 72.2. Normal business records may be

utilized for this purpose.

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000; 40 CFR Section 72.2

The Permittee must comply with the Initial Notification requirements set forth in 40

CFR Section 63.6145 but need not comply with any other requirements of 40 CFR

pt. 63, subp. YYYY until EPA takes final action to require compliance and publishes

a document in the Federal Register.

40 CFR Section 63.6095(d); Minn. R. 7011.8120

C. CEMS REQUIREMENTS FOR CO AND NOx hdr

The Permittee shall install, calibrate, operate and maintain NOx and O2 CEMS in

accordance with 40 CFR pt. 60, Appendix B and Appendix F.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000; 40 CFR Section 60.4340(b)(1)

The Permittee shall install, operate, and maintain CO and O2 CEMS in accordance

with 40 CFR pt. 60, Appendix B and Appendix F.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a NOx

continuous emissions monitoring system (CEMS).

CAAA of 1990; Minn. R. 7017.1006; Minn. R.

7007.0800, subp. 4

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a CO

continuous emissions monitoring system (CEMS).

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CO and NOx Emissions Measuring: The Permittee shall use a CO CEMS and NOx

CEMS to measure CO and NOx emissions from SV 189.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps. 1, 2 & 3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix F; Minn. R.

7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix B and

Appendix F; Minn. R. 7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2; Minn. R.

7017.1002, subp 10(A)-(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-156 02/12/15

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's spare

parts list for each CEMS and require that those parts be kept at the facility unless

the Commissioner gives written approval to exclude specific spare parts from the

list. The Commissioner may approve requested exclusions if the Commissioner

determines that it is not reasonable to keep a specific part on site after

consideration of the consequences of a malfunction of the part, the likelihood of a

malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

D. CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

E. O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

F. MONITORING REQUIREMENTS hdr

Each NOx diluent CEMS must be installed and certified according to Performance

Specification 2 (PS 2) in 40 CFR pt. 60, Appendix B, except the 7-day calibration

drift is based on unit operating days, not calendar days. With state approval,

Procedure 1 in 40 CFR pt. 60, Appendix F is not required. Alternatively, a NOx

diluent CEMS that is installed and certified according to 40 CFR pt. 75, Appendix A

is acceptable for use. The relative accuracy test audit (RATA) of the CEMS shall be

performed on a lb/mmBtu basis.

40 CFR Section 60.4345(a)

As specified in 40 CFR Section 60.13(e)(2), during each full unit operating hour,

both the NOx monitor and the diluent monitor must complete a minimum of one

cycle of operation (sampling, analyzing and data recording) for each 15-minute

quadrant of the hour, to validate the hour. For partial unit operating hours, at least

one valid data point must be obtained with each monitor for each quadrant of the

hour in which the unit operates. For unit operating hours in which required quality

assurance and maintenance activities are performed on the CEMS, a minimum of

two valid data points (one in each of two quadrants) are required for each monitor

to validate the NOx emission rate for the hour.

40 CFR Section 60.4345(b)

Each fuel flowmeter shall be installed, calibrated, maintained and operated

according to the manufacturer's instructions. Alternatively, with state approval, fuel

flowmeters that meet the installation, certification and quality assurance

requirements of 40 CFR pt. 75, Appendix D are acceptable for use.

40 CFR Section 60.4345(c)

Each watt meter, steam flow meter and each pressure or temperature

measurement device shall be installed, calibrated, maintained and operated

according to the manufacturer's instructions.

40 CFR Section 60.4345(d)

The Permittee shall develop and keep on-site a quality assurance (QA) plan for all

of the continuous monitoring equipment described in 40 CFR Section 60.4345(a),

(c) and (d). For the CEMS and fuel flow meters, the Permittee may, with state

approval, satisfy the requirements of 40 CFR Section 60.4345(e) by implementing

the QA program and plan described in section 1 of 40 CFR pt. 75, Appendix B.

40 CFR Section 60.4345(e)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-157 02/12/15

For combined cycle and combined heat and power units with heat recovery, use

the calculated hourly average emission rates from 40 CFR Section 60.4350(f) to

assess excess emissions on a 30 unit operating day rolling average basis, as

described in 40 CFR Section 60.4380(b)(1).

40 CFR Section 60.4350(h)

The Permittee must monitor the total sulfur content of the fuel being fired in EU359,

except as provided in 40 CFR Section 60.4365. The sulfur content of the fuel must

be determined using total sulfur methods described in 40 CFR Section 60.4415.

Alternatively, if the total sulfur content of the gaseous fuel during the most recent

performance test was less than half the applicable limit, ASTM D4084, D4810,

D5504 or D6228, or Gas Processors Association Standard 2377 (all of which are

incorporated by reference, see 40 CFR Section 60.17), which measure the major

sulfur compounds, may be used.

40 CFR Section 60.4360

The Permittee may elect not to monitor the total sulfur content of the fuel

combusted in EU359, if the fuel is demonstrated not to exceed potential sulfur

emissions of 26 ng SO2/J (0.060 lb SO2/mmBtu) heat input for units located in

continental areas and 180 ng SO2/J (0.42 lb SO2/mmBtu) heat input for units

located in noncontinental areas or a continental area that the Administrator

determines does not have access to natural gas and that the removal of sulfur

compounds would cause more environmental harm than benefit. The Permittee

must use one of the following sources of information to make the required

demonstration:

(continued below)

40 CFR Section 60.4365

(continued from above)

(a) The fuel quality characteristics in a current, valid purchase contract, tariff sheet

or transportation contract for the fuel, specifying that the maximum total sulfur

content for oil use in continental areas is 0.05 weight percent (500 ppmw) or less

and 0.4 weight percent (4000 ppmw) or less for noncontinental areas, the total

sulfur content for natural gas use in continental areas is 20 grains of sulfur or less

per 100 standard cubic feet and 140 grains of sulfur or less per 100 standard cubic

feet for noncontinental areas, has potential sulfur emissions of less than 26 ng

SO2/J (0.060 lb SO2/mmBtu) heat input for continental areas and has potential

sulfur emissions of less than 180 ng SO2/J (0.42 lb SO2/mmBtu) heat input for

noncontinental areas; or

(continued below)

40 CFR Section 60.4365(a)

(continued from above)

(b) Representative fuel sampling data which show that the sulfur content of the fuel

does not exceed 26 ng SO2/J (0.060 lb SO2/MMBtu) heat input for continental

areas or 180 ng SO2/J (0.42 lb SO2/MMBtu) heat input for noncontinental areas. At

a minimum, the amount of fuel sampling data specified in section 2.3.1.4 or 2.3.2.4

of appendix D to part 75 of this chapter is required.

40 CFR Section 60.4365(b)

The Permittee shall install, calibrate and maintain an ambient temperature monitor

per manufacturer's instruction. Alternatively, the Permittee may rely on National

Weather Service temperature data from Minneapolis St. Paul International Airport

to determine applicable NOx concentration requirement under 40 CFR pt. 60, subp.

KKKK Table 1.

40 CFR pt. 60, subp. KKKK Table 1

All continuous monitoring systems (CMS) required under 40 CFR pt. 60, subp.

KKKK shall be subject to the provisions of this section upon promulgation of

performance specifications for CMS under 40 CFR pt. 60, Appendix B and, if the

CMS is used to demonstrate compliance with emission limits on a continuous

basis, 40 CFR pt. 60, Appendix F, unless otherwise specified in an applicable

subpart or by the Administrator.

40 CFR Section 60.13(a); Minn. R. 7017.1010

All continuous monitoring systems and monitoring devices shall be installed and

operational prior to conducting performance tests under 40 CFR Section 60.8.

Verification of operational status shall, as a minimum, include completion of the

manufacturer's written requirements or recommendations for installation, operation

and calibration of the device.

40 CFR Section 60.13(b); Minn. R. 7017.1010

Except as provided in 40 CFR Section 60.13(c)(1), the Permittee shall furnish the

Administrator within 60 days of completion two or, upon request, more copies of a

written report of the results of the performance evaluation.

40 CFR Section 60.13(c)(2); Minn. R. 7017.1010
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-158 02/12/15

The Permittee must check the zero (or low level value between 0 and 20% of span

value) and span (50 to 100% of span value) calibration drifts at least once daily in

accordance with a written procedure. The zero and span must, as a minimum, be

adjusted whenever either the 24-hour zero drift or the 24-hour span drift exceeds

two times the limit of the applicable performance specification in 40 CFR pt. 60,

Appendix B. The system must allow the amount of excess zero and span drift to be

recorded and quantified whenever specified. The Permittee must automatically,

intrinsic to the opacity monitor, check the zero and upscale (span) calibration drifts

at least once daily. For a particular COMS, the acceptable range of zero and

upscale calibration materials is as defined in the applicable versions of PS-1 in 40

CFR pt. 60, Appendix B.

(continued below)

40 CFR Section 60.13(d)(1); Minn. R. 7017.1010

(continued from above)

For a COMS, the optical surfaces, exposed to the effluent gases, must be cleaned

before performing the zero and upscale drift adjustments, except for systems using

automatic zero adjustments. The optical surfaces must be cleaned when the

cumulative automatic zero compensation exceeds 4% opacity.

40 CFR Section 60.13(d)(1); Minn. R. 7017.1010

Except for system breakdowns, repairs, calibration checks and zero and span

adjustments required under 40 CFR Section 60.13(d), all continuous monitoring

systems shall be in continuous operation and shall meet minimum frequency of

operation requirements as follows:

All CMS referenced by 40 CFR Section 60.13(c) for measuring emissions, except

opacity, shall complete a minimum of one cycle of operation (sampling, analyzing

and data recording) for each successive 15-minute period.

40 CFR Section 60.13(e); Minn. R. 7017.1010

All continuous monitoring systems or monitoring devices shall be installed such that

representative measurements of emissions or process parameters from the

affected facility are obtained. Additional procedures for location of continuous

monitoring systems contained in the applicable Performance Specifications of 40

CFR pt. 60, Appendix B shall be used.

40 CFR Section 60.13(f); Minn. R. 7017.1010

i) Except as provided under 40 CFR Section 60.13(h)(2)(iii), for a full operating hour

(any clock hour with 60 minutes of unit operation), at least four valid data points are

required to calculate the hourly average, i.e. one data point in each of the

15-minute quadrants of the hour.

ii) Except as provided under 40 CFR Section 60.13(h)(2)(iii), for a partial operating

hour (any clock hour with less than 60 minutes of unit operation), at least one valid

data point in each 15-minute quadrant of the hour in which the unit operates is

required to calculate the hourly average.

iii) For any operating hour in which required maintenance or quality assurance

activities are performed:

A) If the unit operates in two or more quadrants of the hour, a minimum of two valid

data points, separated by at least 15 minutes, is required to calculate the hourly

average, or

B) If the unit operates in only one quadrant of the hour, at least one valid data point

is required to calculate the hourly average.

40 CFR Section 60.13(h)(2)(i)-(iii); Minn. R. 7017.1010

iv) If a daily calibration error check is failed during any operating hour, all data for

that hour shall be invalidated, unless a subsequent calibration error test is passed

in the same hour and the requirements of 40 CFR Section 60.13(h)(2)(iii) are met,

based solely on valid data recorded after the successful calibration.

v) For each full or partial operating hour, all valid data points shall be used to

calculate the hourly average.

vi) Except as provided under 40 CFR Section 60.13(h)(2)(vii), data recorded during

periods of continuous monitoring system breakdown, repair, calibration checks and

zero and span adjustments shall not be included in the data averages computed

under this paragraph.

vii) Permittees complying with the requirements of 40 CFR Section 60.7(f)(1) or (2)

must include any data recorded during periods of monitor breakdown or

malfunction in the data averages.

40 CFR Section 60.13(h)(2)(iv)-(vii); Minn. R.

7017.1010

viii) When specified in an applicable subpart, hourly averages for certain partial

operating hours shall not be computed or included in the emission averages (e.g.

hours with < 30 minutes of unit operation under 40 CFR Section 60.47b(d)).

ix) Either arithmetic or integrated averaging of all data may be used to calculate the

hourly averages. The data may be recorded in reduced or nonreduced form (e.g.

ppm pollutant and percent O2 or ng/J of pollutant).

40 CFR Section 60.13(h)(2)(viii)-(ix); Minn. R.

7017.1010

All excess emissions shall be converted into units of the standard using the

applicable conversion procedures specified in the applicable subpart. After

conversion into units of the standard, the data may be rounded to the same number

of significant digits used in the applicable subpart to specify the emission limit.

40 CFR Section 60.13(h)(3); Minn. R. 7017.1010

G. PERFORMANCE TESTING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-159 02/12/15

Initial Performance Test: due 180 days after Initial Startup to measure VOC

emissions. The performance test shall establish a lb/mmBtu emission factor for

VOC to calculate annual emissions for emissions inventory purposes.

The performance test shall be conducted at worst case conditions as defined at

Minn. R. 7017.2005, subp. 8, using EPA Reference Methods 18, 25A or 320, or

other method approved by MPCA in the performance test plan approval.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000; Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup to measure PM10

emissions. The test shall occur at or near maximum heat input and load conditions,

consisting of at least 3 test runs each with a duration of at least 60 minutes. The

number and duration of the test runs may be extended at the Permittee's discretion

to a maximum of 6 test runs and 240 minutes per run to account for variability in

test results from low PM concentrations in exhaust gas stream.

The performance test shall be conducted at worst case conditions as defined at

Minn. R. 7017.2005, subp. 8, using EPA Reference Methods 5 and 202, Methods

201A and 202, or other method approved by MPCA in the performance test plan

approval.

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000; Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup to measure PM2.5

emissions. The test shall occur at or near maximum heat input and load conditions,

consisting of at least 3 test runs each with a duration of at least 60 minutes. The

number and duration of the test runs may be extended at the Permittee's discretion

to a maximum of 6 test runs and 240 minutes per run to account for variability in

test results from low PM concentrations in exhaust gas stream.

The performance test shall be conducted at worst case conditions as defined at

Minn. R. 7017.2005, subp. 8, using EPA Reference Methods 5 and 202, Methods

201A and 202, or other method approved by MPCA in the performance test plan

approval.

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000; Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup to measure NOx

emissions. If a NOx-diluent CEMS is installed and certified under 40 CFR Section

60.4345, the initial performance test required under 40 CFR Section 60.8 may be

performed in an alternative manner as described in 40 CFR Section 60.4405.

The performance test shall be conducted at worst case conditions as defined at

Minn. R. 7017.2005, subp. 8, using EPA Reference Method 7E, or other method

approved by MPCA in the performance test plan approval.

40 CFR Section 60.8(a); Minn. R. 7017.2020, subp. 1

The initial performance test required under 40 CFR Section 60.8 may be performed

in the following alternative manner:

a) Perform a minimum of nine RATA reference method runs, with a minimum time

per run of 21 minutes, at a single load level, within plus or minus 25% of 100%

peak load. The ambient temperature must be greater than 0 deg F during the RATA

runs.

b) For each RATA run, concurrently measure the heat input to the unit using a fuel

flow meter (or flow meters) and measure the electrical and thermal output from the

unit.

c) Use the test data both to demonstrate compliance with the applicable NOx

emission limit under 40 CFR Section 60.4320 and to provide the required reference

method data for the RATA of the CEMS described under 40 CFR Section 60.4335.

d) Compliance with the applicable emission limit in 40 CFR Section 60.4320 is

achieved if the arithmetic average of all of the NOx emission rates for the RATA

runs, expressed in ppm or lb/MWh, does not exceed the emission limit.

40 CFR Section 60.4405

H. REPORTING REQUIREMENTS hdr

The Permittee must submit reports of excess emissions and monitor downtime, in

accordance with 40 CFR Section 60.7(c). Excess emissions must be reported for

all periods of unit operation, including start-up, shutdown and malfunction.

40 CFR Section 60.4375

The Permittee shall submit a notification of any physical or operational change to

EU359 or EU360 which increases emission rate: due 60 days (or as soon as

practical) before the change is commenced.

40 CFR Section 60.7(a)(4); Minn. R. 7019.0100, subp.

1

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b); Minn. R. 7019.0100, subp. 1

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and shall include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c); 40 CFR Section 60.4395;

Minn. R. 7019.0100, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-160 02/12/15

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted.

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d); Minn. R. 7019.0100, subp. 1

The Permittee shall maintain a file of all measurements, including continuous

monitoring system, monitoring device and performance testing measurements; all

continuous monitoring system performance evaluations; all continuous monitoring

system or monitoring device calibration checks; adjustments and maintenance

performed on these systems or devices; and all other information required by 40

CFR pt. 60 recorded in a permanent form suitable for inspection. The file shall be

retained for at least two years following the date of such measurements,

maintenance, reports and records except as described in paragraphs (1) and (2) of

40 CFR Section 60.7(f).

40 CFR Section 60.7(f); Minn. R. 7019.0100, subp. 1

If notification substantially similar to that in 40 CFR Section 60.7(a) is required by

any other State or local agency, sending the Administrator a copy of that

notification will satisfy the requirements of 40 CFR Section 60.7(a).

40 CFR Section 60.7(g); Minn. R. 7019.0100, subp. 1

Individual subparts of 40 CFR pt. 60 may include specific provisions which clarify or

make inapplicable the provisions set forth in this section.

40 CFR Section 60.7(h); Minn. R. 7019.0100, subp. 1

At all times, including periods of startup, shutdown and malfunction, the Permittee

shall, to the extent possible, maintain and operate any affected facility including

associated air pollution control equipment in a manner consistent with good air

pollution control practice for minimizing emissions. Determination of whether

acceptable operating and maintenance procedures are being used will be based on

information available to the Administrator which may include, but is not limited to,

monitoring results, opacity observations, review of operating and maintenance

procedures and inspection of the source.

40 CFR Section 60.11(d); Minn. R. 7017.2015

For the purpose of submitting compliance certifications or establishing whether or

not a person has violated or is in violation of any standard in this part, nothing in

this part shall preclude the use, including the exclusive use, of any credible

evidence or information, relevant to whether a source would have been in

compliance with applicable requirements if the appropriate performance or

compliance test or procedure had been performed.

40 CFR Section 60.11(g); Minn. R. 7017.2015

Unless the Permittee has requested and received prior permission from the

Administrator to submit less than the information in 40 CFR Section 63.5(d), the

notification must include the information required on the application for approval of

construction as specified in 40 CFR Section 63.5(d)(1)(i).

40 CFR Section 63.9(b)(5)(iii); Minn. R. 7019.0100

The Permittee shall maintain files of all information required by this part recorded in

a form suitable and readily available for expeditious inspection and review. The files

shall be retained for at least 5 years following the date of each occurrence,

measurement, maintenance, corrective action, report or record. At a minimum, the

most recent 2 years of data shall be retained on site. The remaining 3 years of data

may be retained off site. Such files may be maintained on microfilm, on a computer,

on computer floppy disks, on magnetic tape disks or on microfiche.

40 CFR Section 63.10(b); Minn. R. 7019.0100

The Permittee must submit all of the notifications in 40 CFR Sections 63.7(b) and

(c), 63.8(e), 63.8(f)(4) and 63.9(b) and (h) that apply by the dates specified.

40 CFR Section 63.6145(a); Minn. R. 7011.8120

As specified in 40 CFR Section 63.9(b), the Permittee must submit an Initial

Notification not later than 120 days after becoming subject to 40 CFR pt. 63, subp.

YYYY.

40 CFR Section 63.6145(c); Minn. R. 7011.8120
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-161 02/12/15

Subject Item: GP 136 Sour Water Tanks

Associated Items: TK 586 Sour Water

TK 587 Sour Water

TK 588 Sour Water

What to do Why to do it

EMISSION LIMITS hdr

Volatile Organic Compounds: less than or equal to 28.0 tons/year using 12-month

Rolling Sum effective upon startup of TK586, TK587 or 588, whichever is first, as

part of the Tier 3 Clean Fuels Projects permit.

For the first 11 months after the limit is effective, VOC emissions are limited as

determined by the following equation:

E = 28.0 x [0.15 + 0.85(M/12)]

where

E = emissions in tons

M = number of months after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

CALCULATIONS AND RECORDKEEPING hdr

Emissions at these tanks shall be calculated both for normal operations with the

floating roof and for planned maintenance and cleaning activities when the floating

roof is not resting on the liquid surface. If a carbon adsorption system is used to

control VOC emissions during periods of planned maintenance or cleaning

activities and if the Permittee complies with the carbon system breakthrough

demonstration requirements in GP102, then actual emissions calculated during

these periods for purposes of compliance with the limit above shall be reduced to

reflect a level of control consistent with 40 CFR pt. 61, subp. FF, although these

tank controls are not required by 40 CFR pt. 61, subp. FF.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

Recordkeeping: The Permittee shall calculate and record the 12-month Rolling

Sum of VOC emissions by the 28th day of each month for the preceding month.

Unless a different emission factor is developed by the Permittee and approved by

the MPCA in accordance with Minn. R. 7019.3040 - 7019-3100, emissions shall be

calculated as follows:

1) During normal operation with the floating roof and during planned standing idle

and filling/refilling activities when the roof is not resting on the liquid surface,

emissions shall be calculated using the equations in EPA AP-42, Chapter 7,

November 2006.

(continued below)

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

(continued from above)

2) During planned tank degassing activities when the roof is not resting on the

liquid surface, emissions shall be calculated using the equations in the American

Petroleum Institute (API) Technical Report 2568, Evaporative Loss from the

Cleaning of Storage Tanks, November 2007. If a carbon system is used for

emissions control and the Permittee demonstrates compliance with the carbon

system breakthrough requirements in GP102, then the calculated emissions shall

be reduced to a level of control consistent with 40 CFR pt. 61, subp. FF.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 and Minn. R.

7007.3000

REPORTING REQUIREMENTS (See Table B) hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-162 02/12/15

Subject Item: SV 042 #5 SRU 26 Unit Stack

Associated Items: EU 045 #5 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

EU 047 SRU 5 Sulfur Pit - Sulfur Recovery Unit

EU 235 26H21 Standby Incinerator for TGTU #2 Bypasses & SRU5 Sulfur Degassing - Incinerator

EU 236 26H40 TGTU #2 - Refining Equipment

EU 237 26H41 TGTU #2 Incinerator - Incinerator

GP 112 Sulfur Recovery Units

MR 036 TGTU2 SO2 Analyzer - 26H21

MR 037 TGTU2 O2 Analyzer - 26H21

MR 040 Flow for Meter TGTU2 - 26H21

MR 041 26H-21 Fuel Gas Flow

MR 042 EMRC Temperature Thermocouple for TGTU2

MR 114 TGTU2 CO Analyzer

What to do Why to do it

Requirements from 40 CFR pt. 60, subp. Ja become effective upon startup of

EU361.

Minn. R. 7007.0800, subp. 2

EMISSION LIMITS AND OPERATING REQUIREMENTS hdr

Sulfur Dioxide: less than or equal to 170.8 lbs/hour using 3-hour Rolling Average .

The Permittee shall use CEMS to monitor the sulfur dioxide emissions in order to

calculate pounds of sulfur dioxide per hour (lb/hr).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 93.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 409.8 tons/year using 12-month Rolling

Average

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 250 parts per million by volume (dry, 0%

oxygen), using 12-hour Rolling Average. Limit does not apply during periods of

startup, shutdown, or malfunction. Applicability of NSPS subp. J and Minn. R.

7011.1435 expires after startup of EU361.

40 CFR Section 63.1568(a)(1); 40 CFR Section

63.1568(c)(1); Minn. R. 7011.7280

Sulfur Dioxide: less than or equal to 170.8 lbs/hour using 1-Hour Average . This is

a state-only requirement and pursuant to the Minn. R. 7007.1750, it is not

enforceable by the EPA administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 250 parts per million by volume (dry basis) at

zero percent excess air, using 12-hour Rolling Average.

40 CFR Section 60.102a(f)(1)(i)

Nitrogen Oxides: less than or equal to 9.70 lbs/hour using 365-day Rolling Average

for SV 042 (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 50 parts per million using 24-hour Rolling

Average by volume dry corrected to 7 percent oxygen for SV 042. The limit does

not apply during periods of startup or shutdown.

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 121.0 tons/year using 365-day Rolling Sum

. Emissions from acid gas flaring incidents are not included in the calculation of

emissions against this limit.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit applies only to fuel

gas combusted in the SRU/TGTU, not to SRU process/waste gases per EPA

guidance. This limit does not apply during periods of startup, shutdown, or

malfunction.

40 CFR Section 60.104(a)(1); Minn. R. 7011.1410,

subp. 2

Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0715, subp. 1(B)

Periods of maintenance of the sulfur pit, during which the emission limits in 40 CFR

Section 60.102a(f)(1) shall not apply, shall not exceed 240 hours per year. The

Permittee must document the time periods during which the sulfur pit vents were

not controlled and measures taken to minimize emissions during these periods.

Examples of these measures include not adding fresh sulfur or shutting off vent

fans.

40 CFR Section 60.102a(f)(3)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-163 02/12/15

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

40 CFR Section 60.103a(e)(1)

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

40 CFR Section 60.103a(e)(2)

MONITORING REQUIREMENTS hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0% excess air)

of any SO2 emissions into the atmosphere. The monitor shall include an oxygen

monitor for correcting the data for excess air.

i) The span values for this monitor are two times the applicable SO2 emission limit

and between 10 and 25% O2 inclusive.

ii) The Permittee shall install, operate and maintain each SO2 CEMS according to

Performance Specification 2 of 40 CFR pt. 60, appendix B.

40 CFR Section 60.106a(a)(1)(i)-(ii)

iii) The Permittee shall conduct performance evaluations of each SO2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of 40 CFR pt. 60, appendix B. The Permittee shall use Method 6 or

6C of appendix A-4 and Method 3 or 3A of appendix A-2 to 40 CFR pt. 60 for

conducting the relative accuracy evaluations. The method ANSI/ASME PTC

19.10-1981, "Flue and Exhaust Gas Analyses" (incorporated by reference - see 40

CFR Section 60.17) is an acceptable alternative to EPA Method 6.

40 CFR Section 60.106a(a)(1)(iii)

CALCULATIONS AND RECORDKEEPING REQUIREMENTS hdr

SIP SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R. 7009.0080

SIP SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

BACT NOx Emission Calculations and Recordkeeping: The Permittee shall

calculate and record the SV 042 24-hour rolling average NOx emissions in ppmvd,

and the SV 042 365-day rolling average NOx emissions in lb/hr. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

CO Emission Calculation and Recordkeeping: The Permittee shall maintain record

and calculate the 365-day rolling sum CO emissions of total stack emissions in

tons/year. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Concentration Recordkeeping for NSPS Limit: The Permittee shall record on

an hourly average of SO2 in ppm (dry, 0% oxygen). The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

40 CFR Section 60.107

The Permittee shall conduct a root cause analysis and a corrective action analysis

each time the SO2 emissions are more than 227 kg (500 lb) greater than the

amount that would have been emitted if the SO2 or reduced sulfur concentration

was equal to the applicable emissions limit in 40 CFR Section 60.102a(f)(1) during

one or more consecutive periods of excess emissions or any 24-hour period,

whichever is shorter.

40 CFR Section 60.103a(c)(3)

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed to date, and for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x).

40 CFR Section 60.103a(e)(3)

The Permittee shall comply with the notification, recordkeeping and reporting

requirements in 40 CFR Section 60.7.

40 CFR Section 60.108a(a)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-164 02/12/15

The Permittee shall notify the Administrator of the specific monitoring provisions of

40 CFR Sections 60.105a, 60.106a and 60.107a with which the Permittee intends

to comply. The Permittee shall submit to the Administrator documentation showing

that the process heater meets the definition of a co-fired process heater in 40 CFR

Section 60.101a. Notifications required by this paragraph shall be submitted with

the notification of initial startup required by 40 CFR Section 60.7(a)(3).

40 CFR Section 60.108a(b)

The Permittee shall maintain the following records:

Records of discharges greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant in any 24-hour period as required by 40 CFR Section

60.103a(c). The following information shall be recorded no later than 45 days

following the end of a discharge exceeding the thresholds:

i) A description of the discharge.

ii) The date and time the discharge was first identified and the duration of the

discharge.

iii) The measured or calculated cumulative quantity of gas discharged over the

discharge duration. If the discharge duration exceeds 24 hours, record the

discharge quantity for each 24-hour period.

vi) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, either the measured concentration of reduced sulfur or

SO2 discharged to the atmosphere.

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

vii) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, the cumulative quantity of H2S and SO2 released into

the atmosphere.

viii) The steps that the Permittee took to limit the emissions during the discharge.

ix) The root cause analysis and corrective action analysis conducted as required in

40 CFR Section 60.103a(d), including an identification of the affected facility, the

date and duration of the discharge, a statement noting whether the discharge

resulted from the same root cause(s) identified in a previous analysis and either a

description of the recommended corrective action(s) or an explanation of why

corrective action is not necessary under 40 CFR Section 60.103a(e).

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

x) For any corrective action analysis for which corrective actions are required in 40

CFR Section 60.103a(e), a description of the corrective action(s) completed within

the first 45 days following the discharge and, for action(s) not already completed, a

schedule for implementation, including proposed commencement and completion

dates.

40 CFR Section 60.108a(c)(6)

The Permittee shall submit and excess emissions report for all periods of excess

emissions according to the requirements of 40 CFR Section 60.7(c) except that the

report shall contain the information specified in 40 CFR Section 60.108a(d)(1) - (7).

1) The date that the exceedance occurred;

2) An explanation of the exceedance;

3) Whether the exceedance was concurrent with a startup, shutdown or malfunction

of an affected facility or control system; and

4) A description of the actions taken, if any.

5) The information described in 40 CFR Section 60.108a(c)(6) for all discharges

listed in 40 CFR Section 60.108a(c)(6).

(continued below)

40 CFR Section 60.108a(d)

(continued from above)

6) For any periods for which monitoring data are not available, any changes made

in operation of the emission control system during the period of data unavailability

which could affect the ability of the system to meet the applicable emission limit.

Operations of the control system and affected facility during periods of data

unavailability are to be compared with operation of the control system and affected

facility before and following the period of data unavailability.

7) A written statement, signed by a responsible official, certifying the accuracy and

completeness of the information contained in the report.

40 CFR Section 60.108a(d)

OTHER REQUIREMENTS hdr

The Permittee may use SV 042 during periods when tail gas from SRU 5 (EU 045)

is bypassing the Tail Gas Recovery Unit #2 (TGTU #2, EU 236 and EU 237). The

Permittee shall not shut down the TGTU #2 except as necessary for maintenance

or repair. The Permittee shall not bypass the TGTU #2 with tail gas from SRU 5

except:

1) during periods of startup, shutdown, or breakdown (as governed by 40 CFR pt.

60, subp. A) of SRU 5, the TGTU #2 or TGTU #2 incinerator (EU 237), or

2) to prevent a breakdown of the TGTU #2. Sulfur degassing gas may be

combusted in the SRU 5 startup incinerator and omitted from SV 042.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-165 02/12/15

Monitoring SO2 concentration: The Permittee shall monitor and record the total

SRU SO2 emissions (including sulfur degassing and bypasses) at stack ppm (at

0% oxygen). (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 4; Minn. R. 7011.1435

Conduct Root Cause Failure Analysis (RCFA): The Permittee shall comply with the

RCFA as required by 2000 Global Consent Decree.

Minn. R. 7007.0800, subp. 2

CEM REQUIREMENTS (SO2, NOx, and CO) hdr

SO2 Emissions Monitoring: The Permittee shall calibrate, operate and maintain

SO2 Continuous Emissions Monitoring System (CEMS).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; CAAA of 1990; 40

CFR Section 63.1568(b)(1); Minn. R. 7017.1006

NOx Emissions Monitoring: The Permittee shall calibrate, operate and maintain

NOx Continuous Emissions Monitoring System (CEMS).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006

CO Emissions Monitoring: The Permittee shall calibrate, operate and maintain CO

Continuous Emissions Monitoring System (CEMS).

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006

CEMS QA/QC: The Permittee of an affected facility is subject to the performance

specifications listed in 40 CFR pt. 60, Appendix B and shall operate, calibrate, and

maintain each CEMS according to the QA/QC procedures in 40 CFR pt. 60,

Appendix F as amended and maintain a written QA/QC program available in a form

suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C, and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers the

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR 60, App. F, section 3. The plan shall include or reference the manufacturer's

spare parts list for the monitor and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The Permittee must retain records of all CEMS monitoring data

and support information for a period of five years from the date of the monitoring

sample, measurement or report. Records shall be kept at the source. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Minn. R. 7007.1130

O2 MONITOR REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-166 02/12/15

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for the monitor and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TESTING REQUIREMENTS hdr

Initial Performance Test: due 180 days after Initial Startup of EU361 to demonstrate

initial compliance with each applicable emissions limit in 40 CFR Section 60.102a.

The notification requirements of 40 CFR Section 60.8(d) apply to the initial

performance test and subsequent performance tests.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified in 40 CFR Section 60.104a, except as provided in 40 CFR Section

60.8(b).

40 CFR Section 60.104a(a) and (c); 40 CFR Section

60.8; Minn. R. 7017.2020, subp. 1

The Permittee shall determine compliance with the SO2 emissions limits using the

following methods and procedures:

1) Method 1 of 40 CFR pt. 60, Appendix A-1 for sample and velocity traverses.

2) Method 2 of 40 CFR pt. 60, Appendix A-1 for velocity and volumetric flow rate.

3) Method 3, 3A or 3B of 40 CFR pt. 60, Appendix A-2 for gas analysis. The

method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses",

(incorporated by reference - see 40 CFR Section 60.17) is an acceptable

alternative to EPA Method 3B of 40 CFR pt. 60, Appendix A-2.

4) Method 6, 6A or 6C of 40 CFR pt. 60, Appendix A-4 to determine the SO2

concentration. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 6 or 6A of 40 CFR pt. 60, Appendix A-4.

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

5) Method 15 or 15A of 40 CFR pt. 60, Appendix A-5 or Method 16 of 40 CFR pt.

60, Appendix A-6 to determine the reduced sulfur compounds and H2S

concentrations. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 15A of 40 CFR pt. 60, Appendix A-5.

i) Each run consists of 16 samples taken over a minimum of 3 hours.

ii) The Permittee shall calculate the average H2S concentration after correcting for

moisture and O2 as the arithmetic average of the H2S concentration for each

sample during the run (ppmv, dry basis, corrected to 0% excess air).

iii) The Permittee shall calculate the SO2 equivalent for each run after correcting for

moisture and O2 as the arithmetic average of the SO2 equivalent of reduced sulfur

compounds for each sample during the run (ppmv, dry basis, corrected to 0%

excess air).

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

iv) The Permittee shall use Equation 8 of 40 CFR Section 60.104a(h) to adjust

pollutant concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(h)(1)-(5)

REPORTING REQUIREMENTS hdr

The Permittee shall conduct a root cause analysis and corrective action analysis as

soon as possible, but no later than 45 days after a discharge exceeding 500 lb

greater than the permit limit.

40 CFR Section 60.103a(d)

If a single continuous discharge exceeds 500 lb greater than the permit limit for 2 or

more consecutive 24-hour periods, a single root cause analysis and corrective

action analysis may be conducted.

40 CFR Section 60.103a(d)(1)

Excess emissions reports required for all 12-hour periods during which the average

concentration of SO2 as measured by the SO2 continuous monitoring system

required under 40 CFR Section 60.106a(a)(1) exceeds the applicable emission limit

(dry basis, 0% excess air).

40 CFR Section 60.106a(b)(1)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-167 02/12/15

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b); Minn. R. 7019.0100

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c); Minn. R. 7019.0100

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d); Minn. R. 7019.0100

The Permittee shall maintain a file of all measurements, including continuous

monitoring system (CMS), monitoring device and performance testing

measurements; all CMS performance evaluations; all CMS or monitoring device

calibration checks; adjustments and maintenance performed on these systems or

devices; and all other information required by 40 CFR pt. 60 recorded in a

permanent form suitable for inspection. The file shall be retained for at least two

years following the date of such measurements, maintenance, reports and records,

except as follows:

40 CFR Section 60.7(f); Minn. R. 7019.0100

An automated CEMS records and reduces the measured data to the form of the

pollutant emission standard through the use of a computerized data acquisition

system. In lieu of maintaining a file of all CEMS subhourly measurements as

required under 40 CFR Section 60.7(f), the Permittee shall retain the most recent

consecutive three averaging periods of subhourly measurements and a file that

contains a hard copy of the data acquisition system algorithm used to reduce the

measured data into the reportable form of the standard.

40 CFR Section 60.7(f)(1); Minn. R. 7019.0100

In lieu of maintaining a file of all CEMS subhourly measurements as required under

40 CFR Section 60.7(f), the Permittee shall retain all subhourly measurements for

the most recent reporting period. The subhourly measurements shall be retained

for 120 days from the date of the most recent summary or excess emission report

submitted to the Administrator.

40 CFR Section 60.7(f)(2); Minn. R. 7019.0100

If notification substantially similar to that in 40 CFR Section 60.7(a) is required by

any other State or local agency, sending the Administrator a copy of that

notification will satisfy the requirements of 40 CFR Section 60.7(a).

40 CFR Section 60.7(g); Minn. R. 7019.0100

Individual subparts of 40 CFR pt. 60 may include specific provisions which clarify or

make inapplicable the provisions set forth in this section.

40 CFR Section 60.7(h); Minn. R. 7019.0100

At all times, including periods of startup, shutdown and malfunction, the Permittee

shall, to the extent possible, maintain and operate any affected facility including

associated air pollution control equipment in a manner consistent with good air

pollution control practice for minimizing emissions. Determination of whether

acceptable operating and maintenance procedures are being used will be based on

information available to the Administrator which may include, but is not limited to,

monitoring results, opacity observations, review of operating and maintenance

procedures and inspection of the source.

40 CFR Section 60.11(d); Minn. R. 7017.2015

For the purpose of submitting compliance certifications or establishing whether or

not a person has violated or is in violation of any standard in this part, nothing in

this part shall preclude the use, including the exclusive use, of any credible

evidence or information, relevant to whether a source would have been in

compliance with applicable requirements if the appropriate performance or

compliance test or procedure had been performed.

40 CFR Section 60.11(g); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-168 02/12/15

Subject Item: SV 066 32H5 6 7 Stack

Associated Items: EU 073 Powerformer Reactor Charge Heater (Grouped with EU 073/074/075) - Process Heater

EU 074 Powerformer Reactor #1 Reheat Heater(Grouped with EU 073/074/075) - Process Heater

EU 075 Powerformer Reactor #2 Reheat Heater( (Grouped with EU 073/074/075) - Process Heater

MR 064 32H5,6,7 O2 Analyzer for NOx

MR 125 32H-5 Fuel Gas Flowmeter

MR 126 32H-6 Fuel Gas Flowmeter

MR 127 32H-7 Fuel Gas Flowmeter

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 6.8 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.8 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 16.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.8 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Nitrogen Oxides: less than or equal to 29.6 tons/year using 365-day Rolling Sum

(EU 073, EU 074 and EU 075)

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended). Although, the limit

applies to each heater, compliance demonstration will be determined at the stack

level.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Carbon Monoxide: less than or equal to 23.7 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (Limit applies to each unit)

40 CFR Section 60.104(a)(1); Minn. R. 7011.1490,

subp. 2; (most stringent; meet limits set by Minn. R.

7011.1410, subp. 3)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average (limit applies to each unit). Compliance with the fuel

restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average , except

for one six-minute period per hour of not more than 60 percent opacity (limit applies

to each unit). Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Heat Input: less than or equal to 117.6 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher heat input rate unless a performance test

is conducted at a higher rate and the Permittee receives written verification of the

test results from the MPCA. This limit applies unless the Permittee installs and

certifies CEMS to directly measure NOx and CO.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Recordkeeping: Record and maintain records of each fuel combusted in each unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-169 02/12/15

Monitoring for NOx and CO emissions: The Permittee shall continuously monitor

fuel combustion rate and stack O2. The Permittee shall use the most recent

performance test correlation to determine NOx and CO lb/MMBtu emissions on an

hourly basis.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 4

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 3-hour (arithmetic mean) lb/MMBtu of NOx using all of the 1-hour

averages obtained during the previous 3-hour period. The records may be

maintained in either electronic or paper format, unless it is expressly prohibited.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

NOx and CO Calculations and Recordkeeping: The Permittee shall calculate and

record daily and 365-day rolling sum NOx and CO emissions from EU 073, EU 074

and EU 075. NOx emissions shall be calculated using 0.045 lb/mmBtu, unless a

different emission factor is developed by the Permittee and approved by the MPCA

in accordance with Minn. Rs. 7019.3040 to 7019.3100. CO emissions shall be

based on fuel combustion rate and lb/MMBtu emissions. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and, pursuant to Minn. R.

7007.1750, it is not enforceable by the EPA administrator or citizens under the

Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall operate, and maintain continuous monitoring

system (CMS) that record the fuel flowrate at each fuel combustion device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan Firebox O2: The Permittee shall operate, and maintain a CMS that

records the O2 in the common convection section at 32H-5/6/7.

Minn. R. 7007.0800, subp. 4

Monitor QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability,

including but not limited to annual calibrations.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TEST REQUIREMENTS hdr

Performance Test: due before end of each 36 months starting 03/03/2014 for NOx

emissions. Testing conducted during the two months prior to the performance test

due date satisfies the performance test due date, and will not reset the test due

date for future testing as required by: 1) this permit, 2) by the most recently

approved Performance Test Frequency Plan, or 3) if specified within a Notice of

Compliance letter. Testing conducted more than two months prior to the

performance test due date does not satisfy this test due date requirement and will

be considered an additional test.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 36 months starting 03/03/2014 for CO

emissions. Testing conducted during the two months prior to the performance test

due date satisfies the performance test due date, and will not reset the test due

date for future testing as required by: 1) this permit, 2) by the most recently

approved Performance Test Frequency Plan, or 3) if specified within a Notice of

Compliance letter. Testing conducted more than two months prior to the

performance test due date does not satisfy this test due date requirement and will

be considered an additional test.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-170 02/12/15

Subject Item: SV 082 37H1 2 6 Stack

Associated Items: EU 093 Naphtha Hydrotreater Charge Heater - Process Heater

EU 094 Naphtha Hydotreater Stripper Reboiler - Boiler

EU 098 Platformer Stabilizer Reboiler Heater - Process Heater

MR 133 37H-1 Fuel Gas Flowmeter

MR 134 37H-2 Fuel Gas Flowmeter

MR 138 37H6 Fuel Gas Flowmeter

MR 169 37H1 2 6 O2 Analyzer for NOx

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 17.7 tons/year using 365-day Rolling Sum

effective upon startup of EU 324 (25H-4).

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 6.9 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.9 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 24.3 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.9 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery fuel gas and natural gas only. Minn. R. 7007.0800, subp. 2

Heat Input: less than or equal to 65.5 million Btu/hour using 8-hour Block Average

for NOx emissions based on the higher heating value (HHV) of fuel burned.

Downtime of 15 or more minutes is not included as operating time.

The unit may not be operated at a higher heat input unless a performance test is

conducted at a higher rate and MPCA staff determine compliance at that rate for

the emission unit.

Minn. R. 7017.2025, subp. 3

Daily Recordkeeping: Record and maintain records of the type and amount of each

fuel combusted in each heater on a daily basis. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENT hdr

Monitoring for NOx Emissions: The Permittee shall continuously monitor fuel

combustion rate. The Permittee shall use the most recent performance test to

demonstrate compliance with the lb/MMBtu and tons/year emission limits.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING hdr

NOx Calculations and Recordkeeping: The Permittee shall calculate and record

daily and 365-day rolling sum NOx emissions from EU 093, EU 094 and EU 098.

NOx emissions based on fuel combustion rate and lb/MMBtu emissions. The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-171 02/12/15

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall operate, and maintain a continuous monitoring

system (CMS) at each fuel combustion device that records the fuel flow rate.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TESTING REQUIREMENT hdr

Performance Test: due before end of each 60 months starting 06/19/2012 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-172 02/12/15

Subject Item: SV 083 37H3 4 5 Stack

Associated Items: EU 095 Platformer Charge Heater (Grouped with EU 095/096/097) - Process Heater

EU 096 Platformer #1 Interheater(Grouped with EU 095/096/097) - Process Heater

EU 097 Platformer #2 Interheater(Grouped with EU 095/096/097) - Process Heater

MR 130 37H-3/4/5 NOx Analyzer

MR 131 37H-3/4/5 CO Analyzer

MR 132 37 O2 Percent

MR 135 37H4 Fuel Gas Flowmeter

MR 136 37H5 Fuel Gas Flowmeter

MR 137 37H3 Fuel Gas Flowmeter

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Carbon Monoxide: less than or equal to 50 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 30.1 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 30.1 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 105.6 tons/year using 12-month Rolling

Average

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 30.1 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section 60.8(c);

Minn. R. 7011.1435

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE of each heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction constitutes compliance with

this limit.

Minn. R. 7011.1410, subp. 3(A)

Opacity: less than or equal to 20 percent opacity ; except for one six-minute period

per hour of not more than 60 percent opacity. (Limit applies to each unit).

Compliance with the fuel restriction requirement constitutes compliance with this

limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery fuel gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each type of fuel combusted in the

unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless it is expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CEM REQUIREMENTS FOR NOx hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-173 02/12/15

Emissions Monitoring: The Permittee shall calibrate, operate and maintain NOx

continuous emissions monitoring system (CEMS).

Title I Condition: CAAA of 1990; Minn. R. 7017.1006;

Minn. R. 7007.0800, subp. 4

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps 1,2 & 3

CEM REQUIREMENTS FOR CO hdr

Emissions Monitoring: The Permittee shall calibrate, operate and maintain CO

continuous emissions monitoring system (CEMS).

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006; Minn. R. 7007.0800,

subp. 4

Emissions Measuring: The Permittee shall use a CO CEMS to measure CO

emissions from SV 083.

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps 1, 2 & 3

REQUIREMENTS FOR ALL CEMS hdr

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix. F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-174 02/12/15

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-175 02/12/15

Subject Item: SV 093 45H61 Stack

Associated Items: EU 111 #3 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

EU 112 #4 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

EU 113 SRU 3 Sulfur Pit - Sulfur Recovery Unit

EU 114 SRU 4 Sulfur Pit - Sulfur Recovery Unit

EU 260 Incinerator for SRU4 Bypasses of TGTU1 SRU3/4 Sulfur Degassing SW TK Purge Gassing - Incinerator

GP 112 Sulfur Recovery Units

MR 078 EMRC Temperature Thermocouple for TGTU1

MR 083 TGTU1 O2 Analyzer - 45H61

MR 084 TGTU1 SO2 Analyzer - 45H61

MR 087 45H61 Fuel Gas Flow

MR 090 Flow Meter for TGTU1

MR 139 45 CO ppm

What to do Why to do it

Requirements from 40 CFR pt. 60, subp. Ja become effective upon startup of

EU361.

Minn. R. 7007.0800, subp. 2

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 149.0 lbs/hour using 3-hour Rolling Average .

The company shall use CEMS to monitor the sulfur dioxide emissions in order to

calculate pounds of sulfur dioxide per hour (lb/hr).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 86.5 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 324.3 tons/year using 12-month Rolling

Average

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 250 parts per million by volume (dry, 0%

oxygen), using 12-hour Rolling Average. Limit does not apply during periods of

startup, shutdown, or malfunction. Applicability of NSPS subp. J and Minn. R.

7011.1435 expires after startup of EU361.

40 CFR Sections 60.8(c), 60.104 and 60.105; 40 CFR

Section 63.1568(a)(1); 40 CFR Section 63.1568(c)(1);

Minn. R. 7011.1435(A); Minn. R. 7011.7280

Sulfur Dioxide: less than or equal to 200 parts per million (dry, at 0% oxygen) using

12-hour Rolling Average when SRU #3 and SRU #4 operate together or when only

SRU #4 operates. This limit was consolidated based on previous limits. While the

limit is a LAER limit, the Permittee will comply with the requirements listed in 40

CFR pt. 60, subp. J (or Ja when applicable) for these units (monitoring,

recordkeeping and reporting).

Title I Condition: 40 CFR pt. 51, Appendix S

Sulfur Dioxide: less than or equal to 149.0 lbs/hour using 1-Hour Average . This is

a state-only requirement and it is not enforceable by the EPA administrator or

citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 250 parts per million by volume (dry basis) at

zero percent excess air, using 12-hour Rolling Average.

40 CFR Section 60.102a(f)(1)(i)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0715, subp. 1(B)

Periods of maintenance of the sulfur pit, during which the emission limits in 40 CFR

Section 60.102a(f)(1) shall not apply, shall not exceed 240 hours per year. The

Permittee must document the time periods during which the sulfur pit vents were

not controlled and measures taken to minimize emissions during these periods.

Examples of these measures include not adding fresh sulfur or shutting off vent

fans.

40 CFR Section 60.102a(f)(3)

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

40 CFR Section 60.103a(e)(1)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-176 02/12/15

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

40 CFR Section 60.103a(e)(2)

MONITORING REQUIREMENTS hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0% excess air)

of any SO2 emissions into the atmosphere. The monitor shall include an oxygen

monitor for correcting the data for excess air.

i) The span values for this monitor are two times the applicable SO2 emission limit

and between 10 and 25% O2 inclusive.

ii) The Permittee shall install, operate and maintain each SO2 CEMS according to

Performance Specification 2 of 40 CFR pt. 60, appendix B.

40 CFR Section 60.106a(a)(1)(i)-(ii)

iii) The Permittee shall conduct performance evaluations of each SO2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of 40 CFR pt. 60, appendix B. The Permittee shall use Method 6 or

6C of appendix A-4 and Method 3 or 3A of appendix A-2 to 40 CFR pt. 60 for

conducting the relative accuracy evaluations. The method ANSI/ASME PTC

19.10-1981, "Flue and Exhaust Gas Analyses" (incorporated by reference - see 40

CFR Section 60.17) is an acceptable alternative to EPA Method 6.

40 CFR Section 60.106a(a)(1)(iii)

RECORDKEEPING REQUIREMENTS hdr

LAER SO2 Concentration Recordkeeping: The Permittee shall record on an hourly

average of SO2 in ppm (dry, 0% oxygen). The records may be maintained in either

electronic or paper format unless it is expressly prohibited.

Title I Condition: 40 CFR pt. 51, Appendix S

SIP SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R. 7009.0080

Total SO2 Emissions Recordkeeping: The Permittee shall calculate and record the

total SO2 emissions (including sulfur degassing and bypasses) at stack in ppm (at

0% oxygen). The records may be maintained in either electronic or paper format

unless electronic or paper records are expressly prohibited.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5; Minn. R. 7011.1435(A)

SIP SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

The Permittee shall conduct a root cause analysis and a corrective action analysis

each time the SO2 emissions are more than 227 kg (500 lb) greater than the

amount that would have been emitted if the SO2 or reduced sulfur concentration

was equal to the applicable emissions limit in 40 CFR Section 60.102a(f)(1) during

one or more consecutive periods of excess emissions or any 24-hour period,

whichever is shorter.

40 CFR Section 60.103a(c)(3)

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed to date, and for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x).

40 CFR Section 60.103a(e)(3)

The Permittee shall comply with the notification, recordkeeping and reporting

requirements in 40 CFR Section 60.7.

40 CFR Section 60.108a(a)

The Permittee shall notify the Administrator of the specific monitoring provisions of

40 CFR Sections 60.105a, 60.106a and 60.107a with which the Permittee intends

to comply. The Permittee shall submit to the Administrator documentation showing

that the process heater meets the definition of a co-fired process heater in 40 CFR

Section 60.101a. Notifications required by this paragraph shall be submitted with

the notification of initial startup required by 40 CFR Section 60.7(a)(3).

40 CFR Section 60.108a(b)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-177 02/12/15

The Permittee shall maintain the following records:

Records of discharges greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant in any 24-hour period as required by 40 CFR Section

60.103a(c). The following information shall be recorded no later than 45 days

following the end of a discharge exceeding the thresholds:

i) A description of the discharge.

ii) The date and time the discharge was first identified and the duration of the

discharge.

iii) The measured or calculated cumulative quantity of gas discharged over the

discharge duration. If the discharge duration exceeds 24 hours, record the

discharge quantity for each 24-hour period.

vi) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, either the measured concentration of reduced sulfur or

SO2 discharged to the atmosphere.

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

vii) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, the cumulative quantity of H2S and SO2 released into

the atmosphere.

viii) The steps that the Permittee took to limit the emissions during the discharge.

ix) The root cause analysis and corrective action analysis conducted as required in

40 CFR Section 60.103a(d), including an identification of the affected facility, the

date and duration of the discharge, a statement noting whether the discharge

resulted from the same root cause(s) identified in a previous analysis and either a

description of the recommended corrective action(s) or an explanation of why

corrective action is not necessary under 40 CFR Section 60.103a(e).

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

x) For any corrective action analysis for which corrective actions are required in 40

CFR Section 60.103a(e), a description of the corrective action(s) completed within

the first 45 days following the discharge and, for action(s) not already completed, a

schedule for implementation, including proposed commencement and completion

dates.

40 CFR Section 60.108a(c)(6)

The Permittee shall submit and excess emissions report for all periods of excess

emissions according to the requirements of 40 CFR Section 60.7(c) except that the

report shall contain the information specified in 40 CFR Section 60.108a(d)(1) - (7).

1) The date that the exceedance occurred;

2) An explanation of the exceedance;

3) Whether the exceedance was concurrent with a startup, shutdown or malfunction

of an affected facility or control system; and

4) A description of the actions taken, if any.

5) The information described in 40 CFR Section 60.108a(d)(6) for all discharges

listed in 40 CFR Section 60.108a(c)(6).

(continued below)

40 CFR Section 60.108a(d)

(continued from above)

6) For any periods for which monitoring data are not available, any changes made

in operation of the emission control system during the period of data unavailability

which could affect the ability of the system to meet the applicable emission limit.

Operations of the control system and affected facility during periods of data

unavailability are to be compared with operation of the control system and affected

facility before and following the period of data unavailability.

7) A written statement, signed by a responsible official, certifying the accuracy and

completeness of the information contained in the report.

40 CFR Section 60.108a(d)

CEM REQUIREMENTS FOR SO2 AND CO hdr

SO2 Monitoring: The Permittee shall calibrate, operate and maintain SO2

Continuous Emissions Monitoring System (CEMS).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition:

CAAA of 1990; 40 CFR Section 63.1568(b)(1); Minn.

R. 7017.1006

CO Emissions Monitoring: The Permittee shall calibrate, operate and maintain CO

Continuous Emissions Monitoring System (CEMS).

40 CFR Section 63.1568(b)(1); Minn. R. 7017.1006

SO2 Emissions Measuring: The Permittee shall use a SO2 CEMS to measure SO2

emissions from SV 093.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition

CAAA of 1990; 40 CFR Section 63.1568(b)(1); Minn.

R. 7017.1006

CO Emissions Measuring: The Permittee shall use a CO CEMS to measure CO

emissions from SV 093.

40 CFR Section 63.1568(b)(1); Minn. R. 7017.1006
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-178 02/12/15

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

OTHER REQUIREMENTS hdr

The Permittee shall not emit SRU 3 (EU 111) tail gas at SV 094 unless tail gas from

SRU 3 is bypassing the SCOT/TGTU #1 Unit (EU 261 and EU 262). The Permittee

may use SV 093 during periods when tail gas from SRU 4 (EU 112) is bypassing

the SCOT Unit/TGTU #1. The Permittee shall not shut down the SCOT Unit except

as necessary for maintenance or repair. The Permittee shall not bypass the SCOT

Unit with tailgas from SRU 3 (EU 111) or SRU 4 (EU 112) except:

(1) during periods of startup, shutdown, or breakdown of SRU 3, SRU 4, the

SCOT/TGTU #1 Unit, or SCOT incinerator (EU 262); or

(2) to prevent a breakdown of the SCOT Unit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur degassing gas may be combusted in the SRU 4 (EU 112) startup/bypass

incinerator and emitted from SV 094 during instances of startup, shutdown, or

malfunction.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Conduct Root Cause Failure Analysis (RCFA): The Permittee shall comply with the

RCFA as required by 2000 Global Consent Decree.

Minn. R. 7007.0800, subp. 2

O2 MONITOR REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-179 02/12/15

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for the monitor and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TESTING REQUIREMENTS hdr

Initial Performance Test: due 180 days after Initial Startup to demonstrate initial

compliance with each applicable emissions limit in 40 CFR Section 60.102a. The

notification requirements of 40 CFR Section 60.8(d) apply to the initial performance

test and subsequent performance tests.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified in 40 CFR Section 60.104a, except as provided in 40 CFR Section

60.8(b).

40 CFR Section 60.104a(a) and (c); 40 CFR Section

60.8; Minn. R. 7017.2020, subp. 1

The Permittee shall determine compliance with the SO2 emissions limits using the

following methods and procedures:

1) Method 1 of 40 CFR pt. 60, Appendix A-1 for sample and velocity traverses.

2) Method 2 of 40 CFR pt. 60, Appendix A-1 for velocity and volumetric flow rate.

3) Method 3, 3A or 3B of 40 CFR pt. 60, Appendix A-2 for gas analysis. The

method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses",

(incorporated by reference - see 40 CFR Section 60.17) is an acceptable

alternative to EPA Method 3B of 40 CFR pt. 60, Appendix A-2.

4) Method 6, 6A or 6C of 40 CFR pt. 60, Appendix A-4 to determine the SO2

concentration. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 6 or 6A of 40 CFR pt. 60, Appendix A-4.

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

5) Method 15 or 15A of 40 CFR pt. 60, Appendix A-5 or Method 16 of 40 CFR pt.

60, Appendix A-6 to determine the reduced sulfur compounds and H2S

concentrations. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 15A of 40 CFR pt. 60, Appendix A-5.

i) Each run consists of 16 samples taken over a minimum of 3 hours.

ii) The Permittee shall calculate the average H2S concentration after correcting for

moisture and O2 as the arithmetic average of the H2S concentration for each

sample during the run (ppmv, dry basis, corrected to 0% excess air).

iii) The Permittee shall calculate the SO2 equivalent for each run after correcting for

moisture and O2 as the arithmetic average of the SO2 equivalent of reduced sulfur

compounds for each sample during the run (ppmv, dry basis, corrected to 0%

excess air).

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

iv) The Permittee shall use Equation 8 of 40 CFR Section 60.104a(h) to adjust

pollutant concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(h)(1)-(5)

REPORTING REQUIREMENTS hdr

The Permittee shall conduct a root cause analysis and corrective action analysis as

soon as possible, but no later than 45 days after a discharge exceeding 500 lb

greater than the permit limit.

40 CFR Section 60.103a(d)

If a single continuous discharge exceeds 500 lb greater than the permit limit for 2 or

more consecutive 24-hour periods, a single root cause analysis and corrective

action analysis may be conducted.

40 CFR Section 60.103a(d)(1)

Excess emissions reports required for all 12-hour periods during which the average

concentration of SO2 as measured by the SO2 continuous monitoring system

required under 40 CFR Section 60.106a(a)(1) exceeds the applicable emission limit

(dry basis, 0% excess air).

40 CFR Section 60.106a(b)(1)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-180 02/12/15

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b); Minn. R. 7019.0100

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c); Minn. R. 7019.0100

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d); Minn. R. 7019.0100

The Permittee shall maintain a file of all measurements, including continuous

monitoring system (CMS), monitoring device and performance testing

measurements; all CMS performance evaluations; all CMS or monitoring device

calibration checks; adjustments and maintenance performed on these systems or

devices; and all other information required by 40 CFR pt. 60 recorded in a

permanent form suitable for inspection. The file shall be retained for at least two

years following the date of such measurements, maintenance, reports and records,

except as follows:

40 CFR Section 60.7(f); Minn. R. 7019.0100

An automated CEMS records and reduces the measured data to the form of the

pollutant emission standard through the use of a computerized data acquisition

system. In lieu of maintaining a file of all CEMS subhourly measurements as

required under 40 CFR Section 60.7(f), the Permittee shall retain the most recent

consecutive three averaging periods of subhourly measurements and a file that

contains a hard copy of the data acquisition system algorithm used to reduce the

measured data into the reportable form of the standard.

40 CFR Section 60.7(f)(1); Minn. R. 7019.0100

In lieu of maintaining a file of all CEMS subhourly measurements as required under

40 CFR Section 60.7(f), the Permittee shall retain all subhourly measurements for

the most recent reporting period. The subhourly measurements shall be retained

for 120 days from the date of the most recent summary or excess emission report

submitted to the Administrator.

40 CFR Section 60.7(f)(2); Minn. R. 7019.0100

If notification substantially similar to that in 40 CFR Section 60.7(a) is required by

any other State or local agency, sending the Administrator a copy of that

notification will satisfy the requirements of 40 CFR Section 60.7(a).

40 CFR Section 60.7(g); Minn. R. 7019.0100

Individual subparts of 40 CFR pt. 60 may include specific provisions which clarify or

make inapplicable the provisions set forth in this section.

40 CFR Section 60.7(h); Minn. R. 7019.0100

At all times, including periods of startup, shutdown and malfunction, the Permittee

shall, to the extent possible, maintain and operate any affected facility including

associated air pollution control equipment in a manner consistent with good air

pollution control practice for minimizing emissions. Determination of whether

acceptable operating and maintenance procedures are being used will be based on

information available to the Administrator which may include, but is not limited to,

monitoring results, opacity observations, review of operating and maintenance

procedures and inspection of the source.

40 CFR Section 60.11(d); Minn. R. 7017.2015

For the purpose of submitting compliance certifications or establishing whether or

not a person has violated or is in violation of any standard in this part, nothing in

this part shall preclude the use, including the exclusive use, of any credible

evidence or information, relevant to whether a source would have been in

compliance with applicable requirements if the appropriate performance or

compliance test or procedure had been performed.

40 CFR Section 60.11(g); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-181 02/12/15

Subject Item: SV 094 45H6 Stack

Associated Items: EU 111 #3 Sulfur Recovery Unit (SRU) - Sulfur Recovery Unit

EU 113 SRU 3 Sulfur Pit - Sulfur Recovery Unit

EU 260 Incinerator for SRU4 Bypasses of TGTU1 SRU3/4 Sulfur Degassing SW TK Purge Gassing - Incinerator

GP 112 Sulfur Recovery Units

MR 079 45H6 Stack Temp

MR 081 45H-6 O2

MR 082 45H-6 SO2

MR 089 45H6 Stack Flow

What to do Why to do it

Requirements from 40 CFR pt. 60, subp. Ja become effective upon startup of

EU361.

hdr

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 1.6 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 4.5 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 250 parts per million by volume (dry, 0%

oxygen), using 12-hour Rolling Average. Limit does not apply during periods of

startup, shutdown or malfunction. Applicability of NSPS subp. J and Minn. R.

7011.1435 expires after startup of EU361.

40 CFR Section 63.1568(a)(1); 40 CFR Section

63.1568(c)(1); Minn. R. 7011.7280

Sulfur Dioxide: less than or equal to 250 parts per million by volume (dry basis) at

zero percent excess air, using 12-hour Rolling Average.

40 CFR Section 60.102a(f)(1)(i)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (Supplemental Fuel Gas) (230 mg/dscm [162ppm]). This

limit does not apply during periods of startup, shutdown, or malfunction.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; 40 CFR Section

60.104(a)(1); Minn. R. 7011.1410, subp. 2

Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0715, subp. 1(B)

Periods of maintenance of the sulfur pit, during which the emission limits in 40 CFR

Section 60.102a(f)(1) shall not apply, shall not exceed 240 hours per year. The

Permittee must document the time periods during which the sulfur pit vents were

not controlled and measures taken to minimize emissions during these periods.

Examples of these measures include not adding fresh sulfur or shutting off vent

fans.

40 CFR Section 60.102a(f)(3)

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

40 CFR Section 60.103a(e)(1)

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

40 CFR Section 60.103a(e)(2)

MONITORING REQUIREMENTS hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0% excess air)

of any SO2 emissions into the atmosphere. The monitor shall include an oxygen

monitor for correcting the data for excess air.

i) The span values for this monitor are two times the applicable SO2 emission limit

and between 10 and 25% O2 inclusive.

ii) The Permittee shall install, operate and maintain each SO2 CEMS according to

Performance Specification 2 of 40 CFR pt. 60, appendix B.

40 CFR Section 60.106a(a)(1)(i)-(ii)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-182 02/12/15

iii) The Permittee shall conduct performance evaluations of each SO2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of 40 CFR pt. 60, appendix B. The Permittee shall use Method 6 or

6C of appendix A-4 and Method 3 or 3A of appendix A-2 to 40 CFR pt. 60 for

conducting the relative accuracy evaluations. The method ANSI/ASME PTC

19.10-1981, "Flue and Exhaust Gas Analyses" (incorporated by reference - see 40

CFR Section 60.17) is an acceptable alternative to EPA Method 6.

40 CFR Section 60.106a(a)(1)(iii)

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Total SO2 Emissions Recordkeeping: The Permittee shall calculate and record the

total SO2 emissions (including sulfur degassing and bypasses) at the stack in ppm

(at 0% oxygen). The records may be maintained in either electronic or paper format

unless electronic or paper records are expressly prohibited. (2001 EPA Consent

Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5; Minn. R. 7011.1435.A.

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

The Permittee shall conduct a root cause analysis and a corrective action analysis

each time the SO2 emissions are more than 227 kg (500 lb) greater than the

amount that would have been emitted if the SO2 or reduced sulfur concentration

was equal to the applicable emissions limit in 40 CFR Section 60.102a(f)(1) during

one or more consecutive periods of excess emissions or any 24-hour period,

whichever is shorter.

40 CFR Section 60.103a(c)(3)

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed to date, and for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x).

40 CFR Section 60.103a(e)(3)

The Permittee shall comply with the notification, recordkeeping and reporting

requirements in 40 CFR Section 60.7.

40 CFR Section 60.108a(a)

The Permittee shall notify the Administrator of the specific monitoring provisions of

40 CFR Sections 60.105a, 60.106a and 60.107a with which the Permittee intends

to comply. The Permittee shall submit to the Administrator documentation showing

that the process heater meets the definition of a co-fired process heater in 40 CFR

Section 60.101a. Notifications required by this paragraph shall be submitted with

the notification of initial startup required by 40 CFR Section 60.7(a)(3).

40 CFR Section 60.108a(b)

The Permittee shall maintain the following records:

Records of discharges greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant in any 24-hour period as required by 40 CFR Section

60.103a(c). The following information shall be recorded no later than 45 days

following the end of a discharge exceeding the thresholds:

i) A description of the discharge.

ii) The date and time the discharge was first identified and the duration of the

discharge.

iii) The measured or calculated cumulative quantity of gas discharged over the

discharge duration. If the discharge duration exceeds 24 hours, record the

discharge quantity for each 24-hour period.

vi) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, either the measured concentration of reduced sulfur or

SO2 discharged to the atmosphere.

(continued below)

40 CFR Section 60.108a(c)(6)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-183 02/12/15

(continued from above)

vii) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, the cumulative quantity of H2S and SO2 released into

the atmosphere.

viii) The steps that the Permittee took to limit the emissions during the discharge.

ix) The root cause analysis and corrective action analysis conducted as required in

40 CFR Section 60.103a(d), including an identification of the affected facility, the

date and duration of the discharge, a statement noting whether the discharge

resulted from the same root cause(s) identified in a previous analysis and either a

description of the recommended corrective action(s) or an explanation of why

corrective action is not necessary under 40 CFR Section 60.103a(e).

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

x) For any corrective action analysis for which corrective actions are required in 40

CFR Section 60.103a(e), a description of the corrective action(s) completed within

the first 45 days following the discharge and, for action(s) not already completed, a

schedule for implementation, including proposed commencement and completion

dates.

40 CFR Section 60.108a(c)(6)

The Permittee shall submit and excess emissions report for all periods of excess

emissions according to the requirements of 40 CFR Section 60.7(c) except that the

report shall contain the information specified in 40 CFR Section 60.108a(d)(1) - (7).

1) The date that the exceedance occurred;

2) An explanation of the exceedance;

3) Whether the exceedance was concurrent with a startup, shutdown or malfunction

of an affected facility or control system; and

4) A description of the actions taken, if any.

5) The information described in 40 CFR Section 60.108a(c)(6) for all discharges

listed in 40 CFR Section 60.108a(c)(6).

(continued below)

40 CFR Section 60.108a(d)

(continued from above)

6) For any periods for which monitoring data are not available, any changes made

in operation of the emission control system during the period of data unavailability

which could affect the ability of the system to meet the applicable emission limit.

Operations of the control system and affected facility during periods of data

unavailability are to be compared with operation of the control system and affected

facility before and following the period of data unavailability.

7) A written statement, signed by a responsible official, certifying the accuracy and

completeness of the information contained in the report.

40 CFR Section 60.108a(d)

CEM REQUIREMENTS FOR SO2 hdr

SO2 Emissions Monitoring: The Permittee shall calibrate, operate and maintain

SO2 Continuous Emissions Monitoring System (CEMS).

40 CFR Section 63.1568(b)(1); 40 CFR Section

60.105; Minn. R. 7017.1006; Minn. R. 7011.1435

SO2 Emissions Measuring: The Permittee shall use a SO2 CEMS to measure SO2

emissions from SV 094.

40 CFR Section 63.1568(b)(1); 40 CFR Section

60.105; Minn. R. 7017.1006; Minn. R. 7011.1435

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate and maintain the CEMS according to the QA/QC procedures in 40 CFR pt.

60, Appendix F as amended and maintain a written QA/QC program available in a

form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-184 02/12/15

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format unless it is

expressly prohibited.

Minn. R. 7017.1130

OTHER REQUIREMENTS hdr

Conduct Root Cause Failure Analysis (RCFA): The Permittee shall comply with the

RCFA as required by 2000 Global Consent Decree.

Minn. R. 7007.0800, subp. 2

Monitoring SRU 3 SO2 concentration: The Permittee shall monitor and record the

total SRU 3 SO2 emissions (including sulfur degassing and bypasses) at stack

ppm (at 0% oxygen).

CAAA of 1990; Minn. R. 7007.0800, subp. 5; Minn. R.

7011.1435

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for the monitor and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TESTING REQUIREMENTS hdr

Initial Performance Test: due 180 days after Initial Startup to demonstrate initial

compliance with each applicable emissions limit in 40 CFR Section 60.102a. The

notification requirements of 40 CFR Section 60.8(d) apply to the initial performance

test and subsequent performance tests.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified in 40 CFR Section 60.104a, except as provided in 40 CFR Section

60.8(b).

40 CFR Section 60.104a(a) and (c); 40 CFR Section

60.8; Minn. R. 7017.2020, subp. 1

The Permittee shall determine compliance with the SO2 emissions limits using the

following methods and procedures:

1) Method 1 of 40 CFR pt. 60, Appendix A-1 for sample and velocity traverses.

2) Method 2 of 40 CFR pt. 60, Appendix A-1 for velocity and volumetric flow rate.

3) Method 3, 3A or 3B of 40 CFR pt. 60, Appendix A-2 for gas analysis. The

method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses",

(incorporated by reference - see 40 CFR Section 60.17) is an acceptable

alternative to EPA Method 3B of 40 CFR pt. 60, Appendix A-2.

4) Method 6, 6A or 6C of 40 CFR pt. 60, Appendix A-4 to determine the SO2

concentration. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 6 or 6A of 40 CFR pt. 60, Appendix A-4.

(continued below)

40 CFR Section 60.104a(h)(1)-(5)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-185 02/12/15

(continued from above)

5) Method 15 or 15A of 40 CFR pt. 60, Appendix A-5 or Method 16 of 40 CFR pt.

60, Appendix A-6 to determine the reduced sulfur compounds and H2S

concentrations. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 15A of 40 CFR pt. 60, Appendix A-5.

i) Each run consists of 16 samples taken over a minimum of 3 hours.

ii) The Permittee shall calculate the average H2S concentration after correcting for

moisture and O2 as the arithmetic average of the H2S concentration for each

sample during the run (ppmv, dry basis, corrected to 0% excess air).

iii) The Permittee shall calculate the SO2 equivalent for each run after correcting for

moisture and O2 as the arithmetic average of the SO2 equivalent of reduced sulfur

compounds for each sample during the run (ppmv, dry basis, corrected to 0%

excess air).

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

iv) The Permittee shall use Equation 8 of 40 CFR Section 60.104a(h) to adjust

pollutant concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(h)(1)-(5)

REPORTING REQUIREMENTS hdr

The Permittee shall conduct a root cause analysis and corrective action analysis as

soon as possible, but no later than 45 days after a discharge exceeding 500 lb

greater than the permit limit.

40 CFR Section 60.103a(d)

If a single continuous discharge exceeds 500 lb greater than the permit limit for 2 or

more consecutive 24-hour periods, a single root cause analysis and corrective

action analysis may be conducted.

40 CFR Section 60.103a(d)(1)

Excess emissions reports required for all 12-hour periods during which the average

concentration of SO2 as measured by the SO2 continuous monitoring system

required under 40 CFR Section 60.106a(a)(1) exceeds the applicable emission limit

(dry basis, 0% excess air).

40 CFR Section 60.106a(b)(1)

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b); Minn. R. 7019.0100

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c); Minn. R. 7019.0100

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d); Minn. R. 7019.0100

The Permittee shall maintain a file of all measurements, including continuous

monitoring system (CMS), monitoring device and performance testing

measurements; all CMS performance evaluations; all CMS or monitoring device

calibration checks; adjustments and maintenance performed on these systems or

devices; and all other information required by 40 CFR pt. 60 recorded in a

permanent form suitable for inspection. The file shall be retained for at least two

years following the date of such measurements, maintenance, reports and records,

except as follows:

40 CFR Section 60.7(f); Minn. R. 7019.0100

An automated CEMS records and reduces the measured data to the form of the

pollutant emission standard through the use of a computerized data acquisition

system. In lieu of maintaining a file of all CEMS subhourly measurements as

required under 40 CFR Section 60.7(f), the Permittee shall retain the most recent

consecutive three averaging periods of subhourly measurements and a file that

contains a hard copy of the data acquisition system algorithm used to reduce the

measured data into the reportable form of the standard.

40 CFR Section 60.7(f)(1); Minn. R. 7019.0100
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-186 02/12/15

In lieu of maintaining a file of all CEMS subhourly measurements as required under

40 CFR Section 60.7(f), the Permittee shall retain all subhourly measurements for

the most recent reporting period. The subhourly measurements shall be retained

for 120 days from the date of the most recent summary or excess emission report

submitted to the Administrator.

40 CFR Section 60.7(f)(2); Minn. R. 7019.0100

If notification substantially similar to that in 40 CFR Section 60.7(a) is required by

any other State or local agency, sending the Administrator a copy of that

notification will satisfy the requirements of 40 CFR Section 60.7(a).

40 CFR Section 60.7(g); Minn. R. 7019.0100

Individual subparts of 40 CFR pt. 60 may include specific provisions which clarify or

make inapplicable the provisions set forth in this section.

40 CFR Section 60.7(h); Minn. R. 7019.0100

At all times, including periods of startup, shutdown and malfunction, the Permittee

shall, to the extent possible, maintain and operate any affected facility including

associated air pollution control equipment in a manner consistent with good air

pollution control practice for minimizing emissions. Determination of whether

acceptable operating and maintenance procedures are being used will be based on

information available to the Administrator which may include, but is not limited to,

monitoring results, opacity observations, review of operating and maintenance

procedures and inspection of the source.

40 CFR Section 60.11(d); Minn. R. 7017.2015

For the purpose of submitting compliance certifications or establishing whether or

not a person has violated or is in violation of any standard in this part, nothing in

this part shall preclude the use, including the exclusive use, of any credible

evidence or information, relevant to whether a source would have been in

compliance with applicable requirements if the appropriate performance or

compliance test or procedure had been performed.

40 CFR Section 60.11(g); Minn. R. 7017.2015
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-187 02/12/15

Subject Item: SV 165 Hydrocracker Feed Heater and Reboiler

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

MR 166 45 Mix Drum Fuel Gas Combustion O2 Monitor at 29H1/2

MR 179 29H-1/2 NOx Monitor

MR 180 29H-1/2 CO Monitor

MR 181 29H-1/2 O2 Monitor

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 46.5 tons/year using 365-day Rolling Sum

(based on maximum duty of 141 mmBtu/hr on EU 294 and 100 mmbtu/hr on EU

295).

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Emissions Monitoring: The owner or operator shall use a NOx CEMS to measure

NOx emissions from SV 165. Monitoring requirements are located under the

subject item MR 179.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Average (230 mg/dscm [162 ppm]). This limit applies to the hydrogen sulfide

content of fuel gas burned in the units. Existing continuous H2S monitoring

systems on the existing refinery gas mix drums will be used to demonstrate

compliance with this limit. This limit applies individually to EU 294 and EU 295.

(This limit is most stringent, meets the limit set by Minn. R. 7011.1410, subp. 3(A)).

40 CFR Section 60.104(a)(1); Minn. R. 7011.1410,

subp. 2

Sulfur Dioxide: less than or equal to 17.0 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 17.0 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 59.5 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 17.0 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . The total emissions of sulfur dioxide from all existing and new fuel

gas combustion devices and indirect heating equipment shall be divided by the

total heat input of all such devices and equipment to determine compliance with

this part; provided that no owner or operator shall cause to be discharged from any

one unit of new indirect heating equipment any gases which contain sulfur dioxide

in excess of 3.0 pounds per million Btu heat input. This limit applies individually to

EU 294 and EU 295.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.0074 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit. This limit applies individually to EU 294 and EU 295.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity ; except for one six-minute period

per hour of not more than 60% opacity. Compliance with the fuel restriction

requirement constitutes compliance with this limit. This limit applies individually to

EU 294 and EU 295.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subps. 4 and 5

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Recordkeeping: The Permittee shall record the daily and 365-day rolling sum

NOx emissions from EU 294 and EU 295 using the NOx The records may be

maintained in either electronic or paper format unless electronic or paper records

are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-188 02/12/15

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-189 02/12/15

Subject Item: EU 004 Truck Bottom Loading (gas, distillate) including the trucks - Loading-Unloading Equipment

Associated Items: CE 003 Activated Carbon Adsorption

CE 050 Flaring

CE 058 Other (CVS)

GP 017 Loading Rack Activities in CFP group limit

MR 004 VOC Monitor at Bottom Loading Unit

SV 003 BT Load VRU Stack

SV 159 Stack Vent at the Enclosed Flare at Bottom Loading

What to do Why to do it

EMISSION LIMITS hdr

Volatile Organic Compounds: less than or equal to 10 milligrams/liter of total

organic compounds per liter gasoline loaded.

40 CFR Section 63.422(b); Minn. R. 7011.7180

Total VOC concentration: equal to 2350 parts per million by volume (ppmv) using a

6-hour Average at the vapor recovery unit outlet which demonstrate compliance

with the emission standard at 40 CFR Section 63.422(b).

40 CFR Section 63.422(b); Minn. R. 7011.7180

Volatile Organic Compounds: less than or equal to 50.2 tons/year using 12-month

Rolling Sum

Title I Condition: To avoid classification as a major

modification under 40 CFR 52.21& Minn. R. 7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit applies to the

hydrogen sulfide content of fuel gases burned in the enclosed flare.

40 CFR 60.104(a)(1);

Minn. R. 7011.1435(A)

Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0110;

Minn. R. 7011.0120

RECORDKEEPING AND CALCULATION REQUIREMENTS hdr

Calculation of VOC Emissions from the Loading Rack: By the 28th day of each

month, the Permittee shall calculate and record VOC emissions from the loading

rack for the previous month using the following equation:

VOC Emissions = Q x 42 gal/bbl x LL x (1-CE/100) x (1 ton/2000 lbs)

where:

Q = product throughput (thousand barrels per month)

LL = 12.46 x S x P x M/T = factor for barge loading of distillate and all truck and rail

loading (AP-42, 5th Edition)

(continued below)

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

(continued from above)

where:

S = saturation factor

0.6 for Tank Trucks - Submerged Loading, dedicated normal service (AP-42 factor)

P = true vapor pressure of product loaded, psia

M = molecular weight of vapors, lb/lb-mol

T = temperature of product loaded, degree R

CE = control efficiency of control equipment (98.2 % for the VRU [CE 003] or 97.2%

for the enclosed flare [CE 050])

The Permittee shall use the most recent AP-42 emission factors to calculate

emissions.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Recordkeeping of VOC Emissions from the Loading Rack: By the 28th day of each

month, the Permittee shall record the following:

Total VOC emissions from the loading rack for the previous month; and

The 12-month rolling sum of VOC emissions from the loading rack for the previous

12-month period. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

CAM AND POLLUTION CONTROL EQUIPMENT REQUIREMENTS hdr

The Permittee shall operate and maintain the enclosed flare (CE 050) during

loading any time that the vapor recovery unit (CE 003) is not being operated to

control emissions from the Bottom Loading Rack (EU 004).

Minn. R. 7007.0800, subps. 2 and 14

See Monitoring Requirements for CAM and Pollution Control Equipment under CE

003 and CE 050.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TEST REQUIREMENT hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-190 02/12/15

Performance Test: due before end of each 60 months starting 03/27/2013 for VOCs

in lbs/hr and milligrams of total organic compounds per liter gasoline loaded.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-191 02/12/15

Subject Item: EU 005 #1 Crude Heater atmospheric distillation - Distillation Equipment

Associated Items: MR 009 11H1 Fuel Gas Flowmeter

SV 004 11H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 6.8 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.8 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 16.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.8 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Nitrogen Oxides: less than or equal to 23.6 tons/year using 365-day Rolling Sum

(Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1435(A)

Hydrogen Sulfide: less than or equal to 0.186 grains/dry standard cubic foot using

1-Hour Average (300 ppm). This is a state-only requirement and it is not

enforceable by the EPA Administrator and citizens under the Clean Air Act

Minn. R. 7009.0080

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

RECORDKEEPING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping Associated with Netting Limit: The

Permittee shall calculate and record daily and 365-day rolling sum NOx emissions

from EU 005. The Permittee shall use 0.045 lb/mmBtu as the emission factor to

calculate NOx emissions. The records may be maintained in either electronic or

paper format unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-192 02/12/15

Performance Test: due before end of each 60 months starting 06/27/2013 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

REPORTING REQUIREMENT hdr

Report: due before end of each quarter starting 02/01/2006 if there are any

exceedances. (For netting limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-193 02/12/15

Subject Item: EU 006 #1 Crude Heater crude preflash - Process Heater

Associated Items: MR 105 11H2 Fuel Gas Flowmeter

SV 005 11H2 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Sulfur Dioxide: less than or equal to 2.4 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.4 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.7 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230mg/dscm [162ppm). This limit does not apply during

periods of startup, shutdown or malfunction.

40 CFR 60.104(a); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction and hydrogen sulfide

requirements constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless it is expressly prohibited.

Minn. R. 7007.0800, subp. 5

Fuel Usage: less than or equal to 57 million Btu/hour using 8-hour Block Average

based on the higher heating value of fuel burned. Downtime of 15 or more minutes

is not to be included as operating time.

The unit may not be operated at a higher heat input unless a performance test is

conducted at a higher rate and MPCA staff determine compliance at that rate for

the emission unit.

Minn. R. 7017.2025

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENT hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-194 02/12/15

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that record the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 11/17/2012 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Title I Condition: CAAA of 1990; Minn. R. 7017.2020,

subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-195 02/12/15

Subject Item: EU 016 Vacuum Pre-Strip Heater - Process Heater

Associated Items: MR 010 12H4 Firebox O2

MR 011 12H4 Fuel Gas Flowmeter

SV 015 12H4 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 6.3 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.3 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 15.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.3 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Nitrogen Oxides: less than or equal to 27.2 tons/year using 365-day Rolling Sum

(Netting Limit for Nox)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (Most stringent; meet the limit set by

Minn. R. 7011.1410, subp. 3).

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1435 A

Hydrogen Sulfide: less than or equal to 0.186 grains/dry standard cubic foot using

1-Hour Average (300 pppm). This is a state-only requirement and is not

enforceable by the EPA Administrator and citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Emission Correlation Factor Threshold: less than or equal to 137.9 million Btu/hour

on an instantaneous basis. Emission correlation factor threshold is calculated using

the higher heating value (HHV) of fuel burned.

The emission correlation factor threshold (ECFT) may not be operated at a higher

heat input rate unless a performance test is conducted at a higher rate and the

Permittee receives written verification of the test results from the MPCA. The ECFT

is for calculating NOx and CO emissions from this unit. NOx and CO emissions

from operations at or below the ECFT are calculated using factors measured during

the most recent emissions factor performance test. NOx and CO emissions from

operations above the ECFT are calculated using the emission factor in AP-42

chapter 1.4 table 1.4-1 for large wall-fired pre-NSPS boilers (corrected to the HHV

for fuel type).

(continued below)

Minn. R. 7017.2025, subp. 3

(continued from above)

The Permittee may also use other factors after receipt of written MPCA approval

from the MPCA Emission Inventory program for use of such factors. The emission

factor threshold applies unless the Permittee installs and certifies CEMS to directly

measure NOx.

Minn. R. 7017.2025, subp. 3
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-196 02/12/15

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENT hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine NOx lb/MMBtu emissions on an

hourly basis.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 4

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 60 months starting 11/02/2011 to

measure NOx emissions from SV 015.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that record the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

Firebox O2: The Permittee shall operate, and maintain a CMS that records the

firebox O2.

Minn. R. 7007.0800, subp. 4

Monitor QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability,

including but not limited to annual calibrations.

Minn. R. 7007.0800, subp. 4

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record daily and 365-day rolling average NOx emissions from EU 016. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-197 02/12/15

Subject Item: EU 019 #2 Vac Heater - Process Heater

Associated Items: MR 013 16H1 O2 Monitor

MR 014 16H1 CO Monitor

MR 015 16H1 NOx Monitor

MR 016 16H1 Fuel Gas Flowmeter

SV 017 16H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 10.0 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 10.0 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 23.7 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 10.0 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 15.3 tons/year using 365-day Rolling Sum

(Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 46.7 tons/year using 365-day Rolling Sum

(Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (Most stringent limit, meets limit set by

Minn. R. 7011.1410, subp. 3)

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1435(A)

Hydrogen Sulfide: less than or equal to 0.186 grains/dry standard cubic foot using

1-Hour Average (300 ppm). This is a state-only requirement and it is not

enforceable by the EPA administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subps. 4 and 5

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculation and Recordkeeping for Netting Limit: The Permittee

shall calculate and record daily and 365-day rolling sum SO2 emissions from EU

019. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-198 02/12/15

CEMS REQUIREMENTS FOR CO AND NOx hdr

Emissions Monitoring: The Permittee shall calibrate, operate and maintain NOx

CEMS

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006; Minn. R. 7007.0800,

subp. 4

Emissions Monitoring: The Permittee shall calibrate, operate and maintain CO

CEMS

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

NOx Emissions Measuring: The Permittee shall use a NOx CEMS to measure NOx

emissions from SV 017.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006

CO Emissions Measuring: The Permittee shall use a CO CEMS to measure CO

emissions from SV 017.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS

Minn. R. 7017.1160, subps. 1,2 and 3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-199 02/12/15

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

REPORTING REQUIREMENT hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of the SO2 or NOx limit.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-200 02/12/15

Subject Item: EU 026 #1 Vac Heater - Process Heater

Associated Items: MR 026 19H1 Fuel Gas Meter

SV 025 19H1 Stack

What to do Why to do it

A. EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 7.3 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than 7.3 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 17.3 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 7.3 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Nitrogen Oxides: less than or equal to 28.7 tons/year using 365-day Rolling Sum

(Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1435(A)

Hydrogen Sulfide: less than or equal to 0.186 grains/dry standard cubic foot using

1-Hour Average (300 ppm). This is a state-only requirement and pursuant to the

Minn. R. 7007.1750, it is not enforceable by the EPA administrator or citizens under

the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

B. OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Heat Input: less than or equal to 135.1 million Btu/hour using 8-hour Block Average

For NOx emissions based on the higher heating value (HHV) of fuel burned.

Downtime of 15 or more minutes is not to be included as operating time.

The unit may not be operated at a higher heat input unless a performance test is

conducted at a higher rate and MPCA staff determine compliance at that rate for

the emission unit.

Minn. R. 7017.2025, subp. 3

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

C. RECORDKEEPING REQUIREMENTS hdr

SO2 Emissions Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emissions Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-201 02/12/15

NOx Emission Calculation and Recordkeeping for Netting Limit: The Permittee shall

calculate and record daily and 365-day rolling sum NOx emissions from EU 026.

NOx emissions shall be calculated using 0.045 lbs/mmBtu. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

D. PERFORMANCE TEST REQUIREMENTS hdr

Performance Test: due before end of each 60 months starting 03/22/2012 to

measure NOx emissions from SV 019.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

E. CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

E. REPORTING REQUIREMENT hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of the SO2 or NOx limit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: 40

CFR Section 52.21 & Minn. R. 7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-202 02/12/15

Subject Item: EU 028 #1 Coker Heater - Process Heater

Associated Items: MR 108 21H-1 West Fuel Gas Flowmeter

MR 109 21H-1 East Fuel Gas Flowmeter

SV 027 21H1S Stack

SV 028 21H1N Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 5.6 lbs/hour using 3-hour Rolling Average

(most stringent; meets the limit set by Minn. R. 7011.1410, subp. 3 A).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 13.2 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Emission Factor Threshold: less than or equal to 106.5 million Btu/hour on an

instantaneous basis. Emission factor threshold is calculated using the higher

heating value (HHV) of fuel burned.

The emission factor threshold (EFT) may not be operated a higher heat input rate

unless a performance test is conducted at a higher rate and the Permittee receives

written verification of the test results from the MPCA. The EFT is for calculating

NOx and CO emissions from this unit. NOx and CO emissions from operations at or

below the EFT are calculated using factors measured during the most recent

emissions factor performance test. NOx and CO emissions from operations above

the EFT are calculated using the emission factor in AP-42 chapter 1.4 table 1.4-1

for large wall-fired pre-NSPS boilers (corrected to the HHV for fuel type). The

Permittee may also use other factors after receipt of written MPCA approval from

the MPCA Emission Inventory program for use of such factors.

(continued below)

Minn. R. 7007.0800, subp. 2

(continued from above)

This emission factor threshold applies unless the Permittee installs and certifies

CEMS to directly measure NOx and CO.

Minn. R. 7007.0800, subp. 2

Recordkeeping of Heat Input: When the unit is operating the Permittee shall record

heat input at intervals no greater than 15 minutes. The records may be maintained

in either electronic or paper format, unless electronic or paper records are

expressly prohibited.

Minn. R. 7007.0800, subp. 5

RECORDKEEPING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-203 02/12/15

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due 3,652 days after 12/04/2013 to measure NOx from SV

027/028. This is the emissions factor performance test for determining the NOx

emission factor and the EFT. The EFT is calculated as 110% of the average

mmBtu/hr operating rate of all test runs. The next performance test required under

this condition must be completed by 12/04/2023 to retain use of stack test-based

factor.

Minn. R. 7017.2020, subp. 1

Performance Test: due 3,652 days after 12/04/2013 to measure CO emissions from

SV 027/028. This is the emissions factor performance test for determining the CO

emission factor and the EFT. The EFT is calculated as 110% of the average

mmBtu/hr operating rate of all test runs. The next performance test required under

this condition must be completed by 12/04/2023 to retain use of stack test-based

factor.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-204 02/12/15

Subject Item: EU 030 #2 Coker Heater - Process Heater

Associated Items: MR 110 21H-2 West Fuel Gas Flowmeter

MR 111 21H-2 East Fuel Gas Flowmeter

SV 029 21H2S Stack

SV 030 21H2N Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 5.6 lbs/hour using 3-hour Rolling Average

(most stringent; meets the limit set by Minn. R. 7011.1410, subp. 3 A).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 13.2 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Emission Factor Threshold: less than or equal to 124.4 million Btu/hour on an

instantaneous basis. Emission factor threshold is calculated using the higher

heating value (HHV) of fuel burned.

The emission factor threshold (EFT) may not be operated at a higher heat input

rate unless a performance test is conducted at a higher rate and the Permittee

receives written verification of the test results from the MPCA. The EFT is for

calculating NOx and CO emissions from this unit. NOx and CO emissions from

operations at or below the EFT are calculated using factors measured during the

most recent emissions factor performance test. NOx and CO emissions from

operations above the EFT are calculated using the emission factor in AP-42

chapter 1.4 table 1.4-1 for large wall-fired pre-NSPS boilers (corrected to the HHV

for fuel type). The Permittee may also use other factors after receipt of written

MPCA approval from the MPCA Emission Inventory program for use of such factors

(continued below)

Minn. R. 7007.0800, subp. 2

(continued from above)

This emission factor threshold applies unless the Permittee installs and certifies

CEMS to directly measure NOx and CO.

Minn. R. 7007.0800, subp. 2

Recordkeeping of Heat Input: When the unit is operating the Permittee shall record

heat input at intervals no greater than 15 minutes. The records may be maintained

in either electronic or paper format, unless electronic or paper records are

expressly prohibited.

Minn. R. 7007.0800, subp. 5

RECORDKEEPING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-205 02/12/15

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due 3,652 days after 12/03/2013 to measure CO emissions from

SV 029/030. This is the emissions factor performance test for determining the CO

emission factor and the EFT. The EFT is calculated as 110% of the average

mmBtu/hr operating rate of all test runs. The next performance test required under

this condition must be completed by 12/03/2023 to retain use of stack test-based

factor.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due 3,652 days after 12/03/2013 to measure NOx from SV

029/030. This is the emissions factor performance test for determining the NOx

emission factor and the EFT. The EFT is calculated as 110% of the average

mmBtu/hr operating rate of all test runs. The next performance test required under

this condition must be completed by 12/03/2023 to retain use of stack test-based

factor.

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-206 02/12/15

Subject Item: EU 032 Steam/Air Heater Decoking - 21H-1 - Process Heater

Associated Items: CE 007 Gas Scrubber (General, Not Classified)

SV 031 21H1 Decoke Pit Stack

What to do Why to do it

EMISSION AND OPERATIONAL LIMITS hdr

Sulfur Dioxide: less than or equal to 8.0 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 8.0 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.73 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 8.0 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Decoking shall occur in one of the three following scenarios for any 1-, 3- or

24-hour period:

1. EU 032 (21H1) only, or;

2. EU 033 (21H2) only, or;

3. EU 037 (23H1) and EU 038 (23H2) may be steam air decoked simultaneously

but not during steam air decoking of EU 032 or EU 033.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Operating Hours: less than or equal to 432 hours/year using 12-month Rolling Sum

for steam-air decoking operation.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: The Permittee shall monitor the start and stop times for heater

decoking and compute the hours of heater decoking operations. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-207 02/12/15

Subject Item: EU 033 Steam/Air Heater Decoking - 21H-2 - Process Heater

Associated Items: CE 007 Gas Scrubber (General, Not Classified)

SV 031 21H1 Decoke Pit Stack

What to do Why to do it

EMISSION AND OPERATIONAL LIMITS hdr

Sulfur Dioxide: less than or equal to 8.0 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 8.0 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.73 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 8.0 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Decoking shall occur in one of the three following scenarios for any 1-, 3- or

24-hour period:

1. EU 032 (21H1) only, or;

2. EU 033 (21H2) only, or;

3. EU 037 (23H1) and EU 038 (23H2) may be steam air decoked simultaneously

but not during steam air decoking of EU 032 or EU 033.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Operating Hours: less than or equal to 432 hours/year using 12-month Rolling Sum

for steam-air decoking operation.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: The Permittee shall monitor the start and stop times for heater

decoking and compute the hours of heater decoking operations. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-208 02/12/15

Subject Item: EU 034 #3 Coker Heater - Process Heater

Associated Items: MR 112 23H-1 South Fuel Gas Flowmeter

MR 113 23H-1 North Fuel Gas Flowmeter

SV 032 23H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 12.7 lbs/hour using 3-hour Rolling Average

(most stringent; meets the limit set by Minn. R. 7011.1410, subp. 3 (A)).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 12.7 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 44.6 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 12.7 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: Record and maintain records of each type of fuel combusted in the

unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Emission Factor Threshold: less than or equal to 135.8 million Btu/hour on an

instantaneous basis. Emission factor threshold is calculated using the higher

heating value (HHV) of fuel burned.

The emission factor threshold (EFT) may not be used at a higher heat input rate

unless a performance test is conducted at a higher rate and the Permittee receives

written verification of the test results from the MPCA. The EFT is for calculating

NOx and CO emissions from this unit. NOx and CO emissions from operations at or

below the EFT are calculated using factors measured during the most recent

emissions factor performance test. NOx and CO emissions from operations above

the EFT are calculated using the emission factor in AP-42 chapter 1.4 table 1.4-1

for large wall-fired pre-NSPS boilers (corrected to the HHV for fuel type). The

Permittee may also use other factors after receipt of written MPCA approval from

the MPCA Emission Inventory program for use of such factors.

(continued below)

Minn. R. 7007.0800, subp. 2

(continued from above)

This emission factor threshold applies unless the Permittee installs and certifies

CEMS to directly measure NOx and CO.

Minn. R. 7007.0800, subp. 2

Recordkeeping of Heat Input: When the unit is operating the Permittee shall record

heat input at intervals no greater than 15 minutes. The records may be maintained

in either electronic or paper format, unless electronic or paper records are

expressly prohibited.

Minn. R. 7007.0800, subp. 5

RECORDKEEPING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-209 02/12/15

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due 3,652 days after 12/05/2013 to measure NOx emissions

from SV 032. This is the emissions factor performance test for determining the NOx

emission factors and the EFT. The EFT is calculated as 110% of the average

mmBtu/hr operating rate of all test runs. The next performance test required under

this condition must be completed by 12/05/2023 to retain use of stack test-based

factors.

Minn. R. 7017.2020, subp. 1

Performance Test: due 3,652 days after 12/05/2013 to measure CO emissions from

SV 032. This is the emissions factor performance test for determining the CO

emission factors and the EFT. The EFT is calculated as 110% of the average

mmBtu/hr operating rate of all test runs. The next performance test required under

this condition must be completed by 12/05/2023 to retain use of stack test-based

factors.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of the SO2 limits.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SHUTDOWN REQUIREMENTS hdr

The Permittee shall permanently shutdown EU 034 within 180 days after EU 352

begins normal operation. The conditions in the permit applicable to this emission

unit and associated items remain effective until shutdown of the unit occurs.

Minn. R. 7007.0800, subp. 2

The Permittee shall submit a written notification to the MPCA of permanent

shutdown of EU 034. The notification shall be postmarked within 30 days of

permanent shutdown.

Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-210 02/12/15

Subject Item: EU 035 #3 Coker Heater - Process Heater

Associated Items: MR 027 23H-2 O2 Analyzer

MR 028 23H-2 Fuel Gas Flow Meter pass 1

MR 029 23H-2 Fuel Gas Flow Meter pass 2

MR 030 23H-2 Fuel Gas Flow Meter pass 3

MR 031 23H-2 Fuel Gas Flow Meter pass 4

SV 033 23H2 Stack

What to do Why to do it

POLLUTANT LIMITS hdr

Nitrogen Oxides: less than or equal to 0.12 lbs/million Btu heat input using 365-day

Rolling Average (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 0.10 lbs/million Btu heat input using 1-Hour

Average (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (Most stringent limit, meets limit set by

Minn. R. 7011.1410, subp. 3)

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Sulfur Dioxide: less than or equal to 9.4 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.4 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 13.4 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit on

a monthly basis. The records may be maintained in either electronic or paper

format, unless it is expressly prohibited.

Minn. R. 7007.0800, subps. 4 and 5

Heat Input: less than or equal to 108.4 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher heat input rate unless a performance test

is conducted at a higher rate and the Permittee receives written verification of the

test results from the MPCA. This limit applies unless the Permittee installs and

certifies CEMS to directly measure NOx and CO.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not included as operating

time. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

 MONITORING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-211 02/12/15

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine NOx lb/MMBtu emissions on an

hourly basis.

Title I Condition: 40 CFR Section 52.21(j)(3)

Monitoring for CO emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine CO lb/MMBtu emissions on an

hourly basis.

Title I Condition: 40 CFR Section 52.21(j)(3)

PERFORMANCE TEST REQUIREMENTS hdr

Performance Test: due before end of each 60 months starting 11/21/2013 to

measure NOx emissions from SV 033 for verifying the NOx/O2 emissions

correlations.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 60 months starting 11/21/2013 to

measure CO emissions from SV 033 for verifying the CO/O2 emissions correlations.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

RECORDKEEPING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 365-day average (arithmetic mean) lb/MMBtu of NOx using all of the

1-hour averages obtained during the previous 365-day period. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

CO Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 1-hour average (arithmetic mean) lb/MMBtu for CO emissions. The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that record the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection. This condition expires upon certification

of the CEMS.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-212 02/12/15

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

SHUTDOWN REQUIREMENTS hdr

The Permittee shall permanently shutdown EU 035 within 180 days after EU 352

begins normal operation. The conditions in the permit applicable to this emission

unit and associated items remain effective until shutdown of the unit occurs.

Minn. R. 7007.0800, subp. 2

The Permittee shall submit a written notification to the MPCA of permanent

shutdown of EU 035. The notification shall be postmarked within 30 days of

permanent shutdown.

Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-213 02/12/15

Subject Item: EU 037 Steam/Air Heater Decoking 23H-1 - Process Heater

Associated Items: CE 030 Gas Scrubber (General, Not Classified)

SV 035 P20 Decoke Pit Stack

What to do Why to do it

EMISSION AND OPERATIONAL LIMITS hdr

Sulfur Dioxide: less than or equal to 20.2 lbs/hour using 3-hour Rolling Average .

This limit applies to EU 037 and EU 038.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 20.2 lbs/hour using 24-hour Rolling Average .

This limit applies to EU 037 and EU 038.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 4.36 tons/year using 12-month Rolling Average

. This limit applies to EU 037 and EU 038.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 20.2 lbs/hour using 1-Hour Rolling Average .

This limit applies to EU 037 and EU 038. The 1-hr emission limitations for fuel gas

combustion sources is a state-only requirement and, pursuant to Minn. R.

7007.1750, is not enforceable by the EPA administrator or citizens under the Clean

Air Act.

Minn. R. 7009.0080

Decoking shall occur in one of the three following scenarios for any 1-, 3- or

24-hour period:

1. EU 032 (21H1) only, or;

2. EU 033 (21H2) only, or;

3. EU 037 (23H1) and EU 038 (23H2) may be steam air decoked simultaneously

but not during steam air decoking of EU 032 or EU 033.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Operating Hours: less than or equal to 432 hours/year using 12-month Rolling Sum

for steam-air decoking operation.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping: The Permittee shall monitor the start and stop times for heater

decoking and compute the hours of heater decoking operations. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7007.0800, subp. 5

SHUTDOWN REQUIREMENTS hdr

The Permittee shall permanently shutdown EU 037 within 180 days after EU 352

begins normal operation. The conditions in the permit applicable to this emission

unit and associated items remain effective until shutdown of the unit occurs.

Minn. R. 7007.0800, subp. 2

The Permittee shall submit a written notification to the MPCA of permanent

shutdown of EU 037. The notification shall be postmarked within 30 days of

permanent shutdown.

Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-214 02/12/15

Subject Item: EU 038 Steam/Air Heater Decoking 23H-2 - Process Heater

Associated Items: CE 030 Gas Scrubber (General, Not Classified)

SV 036 25V53 Deaerator Vent Stack

What to do Why to do it

EMISSION AND OPERATIONAL LIMITS hdr

Decoking shall occur in one of the three following scenarios for any 1-, 3- or

24-hour period:

1. EU 032 (21H1) only, or;

2. EU 033 (21H2) only, or;

3. EU 037 (23H1) and EU 038 (23H2) may be steam air decoked simultaneously

but not during steam air decoking of EU 032 or EU 033.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Operating Hours: less than or equal to 432 hours/year using 12-month Rolling Sum

for steam-air decoking operation.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

RECORDKEEPING REQUIREMENT hdr

Recordkeeping: The Permittee shall monitor the start and stop times for heater

decoking and compute the hours of heater decoking operations. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7007.0800, subp. 5

SHUTDOWN REQUIREMENTS hdr

The Permittee shall permanently shutdown EU 038 within 180 days after EU 352

begins normal operation. The conditions in the permit applicable to this emission

unit and associated items remain effective until shutdown of the unit occurs.

Minn. R. 7007.0800, subp. 2

The Permittee shall submit a written notification to the MPCA of permanent

shutdown of EU 038. The notification shall be postmarked within 30 days of

permanent shutdown.

Minn. R. 7007.0800, subp. 2

SEE EU 037 FOR SO2 SIP LIMITS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-215 02/12/15

Subject Item: EU 040 #3 Crude Unit Charge Heater - Process Heater

Associated Items: MR 032 25H-1 or 25H-2 O2 Analyzer

MR 034 25H-1 Fuel Gas Flow Meter

MR 150 NOx Monitor at 25H1 or 25H2

MR 151 CO Monitor at 25H1 or 25H2

SV 037 25H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Nitrogen Oxides: less than or equal to 0.12 lbs/million Btu heat input using 365-day

Rolling Average . This limit is less stringent than the effective Consent Decree limit

of 0.045 lb/mmBtu NOx. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 0.10 lbs/million Btu heat input using 1-Hour

Average (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 11.1 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 19.5 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 19.5 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 54.3 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 19.5 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine NOx lb/MMBtu emissions on an

hourly basis until the NOx CEMS is certified.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

Monitoring for CO emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine CO lb/MMBtu emissions on an

hourly basis until the CO CEMS is certified.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

E. RECORDKEEPING AND REPORTING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-216 02/12/15

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 365-day average (arithmetic mean) lb/MMBtu of NOx using all of the

1-hour averages obtained during the previous 365-day period until the NOx CEMS

is certified. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

CO Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 1-hour average (arithmetic mean) lb/MMBtu for CO emissions until the

CO CEMS is certified. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CEM REQUIREMENTS FOR CO and NOx hdr

Emissions Monitoring for NOx: The Permittee shall install, operate and use a

nitrogen oxides (NOx) CEM to measure NOx emissions from SV 037. (2001 EPA

Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7017.1006;

Minn. R. 7007.0800, subp. 4

Emission Monitoring for CO: The Permittee shall install, operate and use CO CEM

to measure CO from SV 037

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2; Minn. R.

7017.1002, subp. 10. A.-C

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-217 02/12/15

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

SHUTDOWN REQUIREMENTS hdr

The Permittee shall permanently shutdown EU 040 within 180 days after EU 353

begins normal operation. The conditions in the permit applicable to EU 040 and

associated items remains effective until shutdown of the unit occurs.

Minn. R. 7007.0800, subp. 2

The Permittee shall submit a written notification to the MPCA of permanent

shutdown of EU 040. The notification shall be postmarked within 30 days of

permanent shutdown.

Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-218 02/12/15

Subject Item: EU 041 #3 Crude Unit Vac Pre-Fractionator Heater - Process Heater

Associated Items: MR 033 45 Drum Fuel Gas Combustion O2 Monitor at 25H3

MR 035 25H-3 Fuel Gas Flow Meter

MR 148 NOx Monitor at 25H3

MR 149 CO Monitor at 25H3

MR 161 45 Mix Drum Fuel Gas Combustion SO2 Monitor at 25H3

SV 038 25H3 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Nitrogen Oxides: less than or equal to 0.12 lbs/million Btu heat input using 365-day

Rolling Average . This limit is less stringent than the effective Consent Decree limit

of 0.045 lb/mmBtu NOx. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 0.10 lbs/million Btu heat input using 1-Hour

Average (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 9.9 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 17.5 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 17.5 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 48.8 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 17.5 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless it is expressly prohibited.

Minn. R. 7007.0800, subp. 5

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 365-day average (arithmetic mean) lb/MMBtu of NOx using all of the

1-hour averages obtained during the previous 365-day period. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

CO Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 1-hour average (arithmetic mean) lb/MMBtu of CO until the CO CEMS is

certified. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-219 02/12/15

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

CEM REQUIREMENTS FOR CO AND NOx hdr

Emissions Monitoring: The Permittee shall install, operate and use a nitrogen

oxides (NOx) CEM to measure NOx emissions from SV 038. (2001 EPA Consent

Decree, as amended)

Title I Condition: CAAA of 1990; R. 7017.1006; Minn.

R. 7007.0800, subp. 4

Emission Monitoring for CO: The Permittee shall install, operate and use CO CEM

to measure CO from SV 037

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7017.1130

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-220 02/12/15

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-221 02/12/15

Subject Item: EU 050 Distillate HDS Recycle Hydrogen Charge Heater - Process Heater

Associated Items: MR 051 27H-101 Natural Gas Supply Flow Meter

MR 052 27H-101 Fuel Gas Supply Flow Meter 2

MR 057 27H-101 Fuel Gas Supply Flow Meter 1

MR 167 27H-101 CO Monitor

MR 168 27H-101 NOx Monitor

MR 182 27H-101 O2 Monitor

SV 044 27H101 Stack

What to do Why to do it

EMISSION LIMITS hdr

Carbon Monoxide: less than or equal to 3.7 tons/year using 365-day Rolling Sum Title I Condition: To avoid classifcation as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 4.80 lbs/hour using 24-hour Rolling Average

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.080 lbs/million Btu heat input using

24-hour Rolling Average (BACT Limit).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm[162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1490, subp. 2

[most stringent, meets limit set by Minn. R. 7011.1410,

subp. 3]

Sulfur Dioxide: less than or equal to 6.5 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.5 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 22.7 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.5 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction and hydrogen sulfide requirements

constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subps. 5

MONITORING REQUIREMENT hdr

Monitoring for NOx emissions associated with the BACT limit: Install, operate, and

maintain NOx and O2 CEMS in accordance with 40 CFR pt. 60, Appendix B and

Appendix F. See MR 167 for additional monitoring requirements,

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

Monitoring of CO emissions: Install, operate, and maintain CO and O2 CEMs in

accordance with 40 CFR pt. 60, Appendix B and Appendix F. See MR 168 for

additional monitoring requirements.

Title I Condition: To avoid classifcation as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping associated with the BACT limit: The

Permittee shall calculate and record the 24-hour (arithmetic mean) lb/MMBtu of

NOx using all of the 1-hour averages obtained during the previous 24-hour period.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-222 02/12/15

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances. (reporting associated with the BACT

limit).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-223 02/12/15

Subject Item: EU 051 Distillate Hydrotreater Fractntr Htr - Distillation Equipment

Associated Items: MR 047 27H-102 O2 Analyzer

MR 053 27H-102 Fuel Gas Supply Flow Meter

MR 056 27H-102 Natural Gas Supply Flow Meter

SV 045 27H102 Stack

What to do Why to do it

EMISSION LIMITS hdr

Carbon Monoxide: less than or equal to 3.7 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 4.80 lbs/hour using 24-hour Rolling Average

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.080 lbs/million Btu heat input using

24-hour Rolling Average (BACT Limit).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Sulfur Dioxide: less than or equal to 7.3 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 7.3 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 25.7 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 7.3 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Heat Input: less than or equal to 76.1 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx and CO.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine NOx lb/MMBtu emissions on an

hourly basis.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-224 02/12/15

Monitoring for CO emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine CO lb/MMBtu emissions on an

hourly basis.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.1006

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 24-hour (arithmetic mean) lb/MMBtu of NOx using all of the 1-hour

averages obtained during the previous 24-hour period. The records may be

maintained in either electronic or paper format, unless it is expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 60 months starting 01/31/2012 to

measure NOx emissions from SV 045.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 60 months starting 01/31/2012 to

measure CO emissions from SV 045.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-225 02/12/15

Subject Item: EU 052 #2 H2 Plant Reformer Heater - Process Heater

Associated Items: MR 045 27H-1 O2 Analyzer

MR 049 27H-1 Fuel Gas Supply Flow Meter

MR 054 27H-1 PSA Gas Supply Flow Meter

MR 055 27H-1 Natural Gas Supply Flow Meter

SV 046 27H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Total Particulate Matter: less than or equal to 2.09 lbs/hour using 365-day Rolling

Average (limit is most stringent, meets the limit set by: Minn. R. 7011.1410, subp.

3(B)).

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 10 micron: less than or equal to 6.0 lbs/hour using 365-day Rolling Average Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 47.5 lbs/hour using 24-hour Rolling Average

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.10 lbs/million Btu heat input using 24-hour

Rolling Average (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 14.4 lbs/hour using 365-day Rolling

Average

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

(limit is most stringent, meets the limit set by: Minn. R. 7011.1410, subp. 3(B)).

40 CFR Section 60.104(a)(1); 40 CFR Section 60.8(c);

Minn. R. 7011.1435(A)

Sulfur Dioxide: less than or equal to 61.7 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 61.7 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 216.3 tons/year using 12-month Rolling

Average

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 61.7 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Heat Input: less than or equal to 800 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. he records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-226 02/12/15

Fuel Restriction: Authorized to burn purge gas, refinery fuel gas and natural gas

only.

Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Monitoring for BACT NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

to determine NOx lb/MMBtu emissions on an hourly basis.

Title I Condition: 40 CFR Section 52.21(j)(3)

Monitoring for CO emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

to determine CO lb/MMBtu emissions on an hourly basis.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENTS hdr

BACT NOx Emission Recordkeeping: The Permittee shall maintain records of the

calculated NOx emissions hourly average of NOx emissions in lb/hr based on the

most recent performance test. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000

CO Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated CO emissions hourly average of CO emissions in lb/hr

based on the most recent performance test. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

BACT NOx Emission Calculation and Recordkeeping: The Permittee shall

calculate and record the 24-hour average lb/MMBtu of NOx using all of the 1-hour

averages obtained during the previous 24-hour period based on the most recent

performance test. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM/PM10 Emission Calculations and Recordkeeping: The Permittee shall calculate

and record the daily and 365-day rolling average PM/PM10 emissions based on the

most recent performance test. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

REPORTING REQUIREMENTS hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of NOx emission limits.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of CO and PM/PM10 emission limit.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 60 months starting 03/04/2010 to

measure PM emissions from SV 046. The performance test under this condition

must be completed by 03/04/2015.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 60 months starting 03/04/2010 to

measure PM10 emissions from SV 046. The performance test under this condition

must be completed by 03/04/2015.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-227 02/12/15

Performance Test: due before end of each 60 months starting 01/25/2012 to

measure NOx emissions from SV 046.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 60 months starting 01/25/2012 to

measure CO emissions from SV 046.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-228 02/12/15

Subject Item: EU 053 Naphtha Hydrotreater Reactor Chg Htr - Reactor

Associated Items: MR 061 28H-1 O2 Analyzer

MR 062 28H-1 Fuel Gas Supply Flow Meter

MR 063 28H-1 Natural Gas Supply Flow Meter

SV 047 28H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 3.0 lbs/hour using 24-hour Rolling Average

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.14 lbs/million Btu heat input using 24-hour

Rolling Average when heater is firing less than or equal to 90% of maximum rating.

The limit does not apply during startup or shutdown (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.10 lbs/million Btu heat input using 24-hour

Rolling Average when heater is firing greater than 90% of maximum rating. The

limit does not apply during startup or shutdown (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2;

Minn. R. 7011.1435(A)

Sulfur Dioxide: less than or equal to 2.6 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.2 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Heat Input: less than or equal to 34.0 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

 MONITORING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-229 02/12/15

Monitoring for NOx emissions associated with the BACT limit: The Permittee shall

continuously monitor fuel combustion rate and stack O2. The Permittee shall use

the most recent correlation based on performance test results to determine NOx

lb/MMBtu emissions on an hourly basis.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping associated with the BACT limit: The

Permittee shall calculate and record the 24-hour (arithmetic mean) lb/MMBtu of

NOx using all of the 1-hour averages obtained during the previous 24-hour period.

Performance test results shall be used for calculating emissions. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3); Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances. (reporting associated with the BACT

limit).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 11/16/2013 to

measure NOx emissions from SV 047.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 36 months starting 11/16/2013 to

measure CO emissions from SV 047.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-230 02/12/15

Subject Item: EU 054 #6 HDS Reactor Charge Heater - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 116 31H1 Fuel Gas Flowmeter

SV 048 31H1 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 1.0 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.0 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.3 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.0 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-231 02/12/15

Subject Item: EU 055 #2 HDS Fractionation Heater (31H2) - Fractionation Equipment

Associated Items: GP 057 Emission Units subject to Minn. R. built after June 11, 1973

GP 106 Control Equipment Used to Meet Requirements of MACT CC

MR 069 31H2 SO2 Analyzer

MR 117 31H2 Fuel Gas Flowmeter

MR 184 31H2 Flow Meter for Exhaust Gases

SV 049 31H2 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 66.4 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 66.4 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 290.8 tons/year using 365-day Rolling Average

. This limit is effective upon the date of SIP approval.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 66.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

The Permittee shall comply with either the emission limit in paragraph (i) or the fuel

gas concentration limit in paragraph (ii) of 40 CFR Section 60.102a(g)(1).

40 CFR Section 60.102a(g)(1)

Sulfur Dioxide: less than or equal to 20 parts per million using 3-hour Rolling

Average (by volume ppmv, dry basis, corrected to 0 percent excess air, determined

hourly) and,

40 CFR Section 60.102a(g)(1)(i)

Sulfur Dioxide: less than or equal to 8.0 parts per million using 365-day Rolling

Average (by volume ppmv, dry basis, corrected to 0 percent excess air, determined

daily) or;

40 CFR Section 60.102a(g)(1)(i)

Hydrogen Sulfide: less than or equal to 162 parts per million using 3-hour Rolling

Average (by volume ppmv, determined hourly) and,

40 CFR Section 60.102a(g)(1)(ii)

Hydrogen Sulfide: less than or equal to 60 parts per million using 365-day Rolling

Average (by volume ppmv, determined daily).

40 CFR Section 60.102a(g)(1)(ii)

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity , except for one six-minute period

per hour of not more than 60 percent opacity.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS hdr

The Permittee shall conduct a root cause analysis of any emission limit

exceedance or process startup, shutdown, upset, or malfunction that causes a

discharge to the atmosphere in excess of 227 kilograms per day (kg/day) (500 lb

per day (lb/day)) in excess of permitted levels of SO2. For any root cause analysis

performed, the Permittee shall record the identification of the affected facility, the

date and duration of the discharge, the results of the root cause analysis, and the

action taken as a result of the root cause analysis.

40 CFR Section 60.103a(b)

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Record and maintain records of excess emissions greater than 500 lb/day SO2. 40 CFR Section 60.108a(c)(6)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-232 02/12/15

MONITORING REQUIREMENTS hdr

SO2 Emissions Monitoring: The Permittee shall calibrate, operate and maintain

SO2 Continuous Emissions Monitoring System (CEMS). See additional CEMS

requirements under MR 069.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition:

CAAA of 1990; Minn. R. 7017.1006

SO2 Emissions Measuring: The Permittee shall use a sulfur dioxide CEMS to

measure sulfur dioxide emissions from SV049.

Minn. R. 7017.1006

PERFORMANCE TEST REQUIREMENT hdr

Due to the inherently low levels of H2S present in the Merox Treatment Unit offgas

stream, EU 055 is exempt from H2S monitoring of the Merox Treating Unit offgas

stream per EPA Region V letter of approval dated 11/15/2010.

40 CFR Section 60.107a(b)

REPORTING REQUIREMENTS (SEE TABLE B) hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-233 02/12/15

Subject Item: EU 056 HDS Heater (hot oil system) - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 123 31H4 Fuel Gas Flowmeter

SV 050 31H4 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Sulfur Dioxide: less than or equal to 3.0 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 3.0 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 7.1 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 3.0 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

complaince with this limit.

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless it is expressly prohibited.

Minn. R. 7007.0800, subp. 5

Heat Input: less than or equal to 43.1 lbs/million Btu heat input using 8-hour Block

Average based on the higher heating value (HHV) of fuel burned. Downtime of 15

or more minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-234 02/12/15

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 02/05/2014 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Title I Condition: CAAA of 1990; Minn. R. 7017.2020,

subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-235 02/12/15

Subject Item: EU 057 Unisar Reactor Charge Heater - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 122 31H-5 Fuel Gas Flowmeter

SV 051 31H5 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 0.4 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.4 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-236 02/12/15

Subject Item: EU 058 #5 HDS Charge Heater (naphtha) - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 118 31H7 Fuel Gas Flowmeter

SV 052 31H7 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 6.8 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-237 02/12/15

Subject Item: EU 059 #1 HDS Reactor Charge Heater - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 119 31H8 Fuel Gas Flowmeter

SV 053 31H8 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 1.6 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 3.9 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-238 02/12/15

Subject Item: EU 060 #1 HDS Fractionation Heater - Fractionation Equipment

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 120 31H9 Fuel Gas Flowmeter

SV 054 31H9 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 2.1 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.1 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.1 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-239 02/12/15

Subject Item: EU 061 #2 HDS Reactor Charge Heater - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 121 31H10 Fuel Gas Flowmeter

SV 055 31H10 Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 1.3 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.3 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 3.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 1.3 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

RECORDKEEPING REQUIREMENTS hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-240 02/12/15

Subject Item: EU 077 Powerformer Catalyst Regeneration - Refining Equipment

Associated Items: CE 022 Flaring

CE 023 Flaring

CE 024 Flaring

CE 025 Flaring

CE 066 Packed-Gas Adsorption Column

MR 185 HCL adsorber inlet temperature indicator (32TI01110)

SV 068 Powerform Cat Reg Stack

What to do Why to do it

NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR

PETROLEUM REFINERIES: CATALYTIC CRACKING UNITS, CATALYTIC

REFORMING UNITS, AND SULFUR RECOVERY UNITS

hdr

Prepare and implement an operation, maintenance, and monitoring plan according

to the requirements in 40 CFR Section 63.1574(f) and operate at all times

according to the procedures in the plan.

40 CFR Section 63.1566(a)(5); 40 CFR Section

63.1567(a)(3)

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)-(iii); Minn. R. 7011.7280;

Minn. R. 7017.2015, subp. A and B

Correct malfunctions as soon as practicable in accordance with the startup,

shutdown, and malfunction plan (SSMP).

40 CFR Section 63.6(e)(1)(ii);

40 CFR Section 63.6(e)(1)(iii);

Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from SSMP

40 CFR pt. 63, subp. CC, Table 6; 40 CFR Section

63.10(b)(2)(i)-(v); 40 CFR Section 63.6(e)(3)(iii)-(iv);

Minn. R. 7011.7280

Maintain up-to-date startup, shutdown, malfunction plan (SSMP). 40 CFR Section 63.6(e)(1)(iii); 40 CFR Section

63.6(e)(2); 40 CFR Section 63.6(e)(3)(i)-(ii); 40 CFR

Section 63.6(e)(3)(v)-(vii); Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the SSMP, revise the SSMP

within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7280

Vent emissions to a flare that meets the requirements for control devices in 40 CFR

Section 63.11(b). Visible emissions from a flare must not exceed a total of 5

minutes during any 2-hour operating period for this source. Note: Vent gas routed

to the flare system normally is recovered by flare gas recovery and returned to the

refinery fuel gas system. These flare control requirements do not apply to

recovered flare gas.

40 CFR Section 63.1566(a)(1)(i); Table 15, option 1 or

2; 40 CFR Section 63.1566 (c)

For combustion control, the flare pilot light must be present at all times and the flare

must be operating (in a ready status) at all times that emissions may be vented to it

from this source.

40 CFR Section 63.1566(a)(2)

The Permittee must install and operate a monitoring device such as a

thermocouple, an ultraviolet beam sensor, or infrared sensor to continuously detect

the presence of a pilot flame.

40 CFR Section 63.1566(b)(1)

When emissions are routed to a flare for control, collect flare monitoring data

according to 40 CFR Section 63.1572 and record each 1-hour period whether the

monitor was continuously operating and the pilot light was contrinuously present

during each 1-hour period.

40 CFR Section 63.1566(c)

Reduce uncontrolled emissions of hydrogen chloride by 97 percent by weight or to

a concentration of 10 ppmv (dry basis), corrected to 3 percent oxygen.

40 CFR Section 63.1567(a)(1); 40 CFR Section

63.1567(c)

Fixed bed gas-solid adsorption system: The daily average temperature of the gas

entering or exiting the adsorption system must not exceed the limit established

during the performance test; and the HCl concentration in the adsorption system

exhaust gas must not exceed the limit established during the performance test.

Collect the hourly and daily average temperature monitoring data according to 40

CFR Section 63.1572 during regeneration.

40 CFR Section 63.1567(a)(2); 40 CFR Section

63.1567(c); 40 CFR Section 63.1572;

Continuous Compliance: Average daily temperature must be less than 370 degrees

F and measured at the adsorber inlet.

40 CFR Section 63.1567(c); 40 CFR Section 63.1572

Continuous Compliance for HCl concentration: Measure and record the

concentration of the HCl weekly or during each regeneration cycle, whichever is

less frequent. HCl must be <10 ppm.

40 CFR Section 63.1567(c)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-241 02/12/15

Fixed-bed gas-solid adsorption system: Must have a continuous parameter

monitoring system to measure and record the temperature of the gas entering or

exiting the adsorption system during coke burn-off and catalyst rejuvenation; and

colormetric tube sampling system to measure the gaseous HCl concentration in the

adsorption system exhaust and at a point within the adsorbent bed not to exceed

90 percent of the total length of the absorbent bed during coke burn-off and catalyst

rejuvenation. The colormetric tube sampling system must meet the requirements of

Table 41 of 40 CFR pt. 63, subp. CC.

40 CFR Section 63.1567(b)(1)

The compliance report must include a statement that there were no deviations from

any emission limitation or work practice standards during the reporting period or the

information in 40 CFR Section 63.1575 (d) or (e) if applicable The Permittee may

submit reports required by other regulations in place of or as part of the compliance

report if the report contains the required information.

40 CFR Section 63.1575

Meet the requirements for bypass lines set forth in 40 CFR Section 63.1569. 40 CFR Section 63.1569(a) and (c)

EMISSION LIMITS (FOR EU076 and EU077) hdr

Sulfur Dioxide: less than or equal to 0.4 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.4 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.9 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

RECORDKEEPING REQUIREMENTS (FOR EU076 and EU077) hdr

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-242 02/12/15

Subject Item: EU 084 Gas Oil HDS Charge Heater - Process Heater

Associated Items: GP 117 Limit that Applies to Gas Oil HDS Heaters (EU084 and EU085)

MR 066 33H31 Firebox O2

MR 068 33H31 Fuel Gas Flow

SV 074 33H31 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Nitrogen Oxides: less than or equal to 22.8 tons/year using 365-day Rolling Sum Title Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 13.4 lbs/hour using 3-hour Rolling Average

Compliance with the fuel restriction constitutes compliance with this limit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 13.4 lbs/hour using 24-hour Rolling Average

Compliance with the fuel restriction constitutes compliance with this limit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 10.7 lbs/hour using 12-month Rolling Average

Compliance with the fuel restriction constitutes compliance with this limit.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 13.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (most stringent limit)

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average ; except

for one six-minute period per hour of not more than 60 percent opacity.

Compliance with the fuel restriction requirement constitutes compliance with this

limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Heat Input: less than or equal to 118.0 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on the performance test results to determine NOx lb/MMBtu emissions on an

hourly basis. (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 4

RECORDKEEPING AND REPORTING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-243 02/12/15

Recordkeeping: The Permittee shall calculate and record the hourly, daily, and

365-day rolling sum emission rate of nitrogen oxides. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Title Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 3-hour (arithmetic mean) lb/MMBtu of NOx using all of the 1-hour

averages obtained during the previous 3-hour period. (2001 EPA Consent Decree,

as amended).

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emissions Calculations and Recordkeeping for SIP Limits: The Permittee shall

maintain records of the calculated SO2 emissions in lb/hr and tons/year. The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances. (2001 EPA Consent Decree, as

amended).

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 02/09/2013 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall operate, and maintain continuous monitoring

system (CMS) that records the fuel flowrate at each fuel combustion device.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

Firebox O2: The Permittee shall operate, and maintain a CMS that records the

firebox O2 at 33H31.

Minn. R. 7007.0800, subp. 4

Monitor QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability,

including but not limited to annual calibrations.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-244 02/12/15

Subject Item: EU 085 Gas Oil HDS Fractionation Charge Heater - Process Heater

Associated Items: GP 117 Limit that Applies to Gas Oil HDS Heaters (EU084 and EU085)

MR 065 33H32 Firebox O2

MR 067 33H32 Fuel Gas Flow

SV 075 33H32 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Nitrogen Oxides: less than or equal to 25.4 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 9.9 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.9 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 34.8 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.9 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Carbon Monoxide: less than or equal to 0.040 lbs/million Btu heat input using

365-day Rolling Average

 Minn. R. 7007.0800, subp. 2

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm[162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (most stringent limit)

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average , except

for one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Heat Input: less than or equal to 107.8 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on performance test results to determine NOx lb/MMBtu emissions on an

hourly basis. (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 4

RECORDKEEPING AND REPORTING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-245 02/12/15

NOx Emission Calculation and Recordkeeping: On an hourly basis, the Permittee

shall calculate and record the 3-hour (arithmetic mean) lb/MMBtu of NOx using all

of the 1-hour averages obtained during the previous 3-hour period. (2001 EPA

Consent Decree, as amended)

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

Recordkeeping: The Permittee shall calculate and record the hourly, daily, and

365-day rolling sum emission rate of NOx. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly averages of total SO2 emissions

in lb/hr. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited. The calculation and

recordkeeping requirements associated with the 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and is not enforceable by the

EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total SO2 in tons per year. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CO Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 3-hour (arithmetic mean) lb/MMBtu of CO using all of the 1-hour

averages obtained during the previous 3-hour period. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's); if there are any exceedances. (2001 EPA Consent Decree, as

amended).

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 02/06/2013 for NOx

emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall operate, and maintain continuous monitoring

system (CMS) that records the fuel flowrate at each fuel combustion device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

Firebox O2: The Permittee shall operate, and maintain a CMS that records the

firebox O2 at 33H32.

Minn. R. 7007.0800, subp. 4

Monitor QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability,

including but not limited to annual calibrations.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-246 02/12/15

Subject Item: EU 099 Platformer Catalyst Regeneration Vent - Regenerator

Associated Items: CE 022 Flaring

CE 023 Flaring

CE 024 Flaring

CE 025 Flaring

CE 067 Packed-Gas Adsorption Column

GP 057 Emission Units subject to Minn. R. built after June 11, 1973

MR 186 HCL adsorber inlet temperature indicator (37TC1150A)

SV 084 Plat Cat Reg Stack

What to do Why to do it

NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR

PETROLEUM REFINERIES: CATALYTIC CRACKING UNITS, CATALYTIC

REFORMING UNITS, AND SULFUR RECOVERY UNITS

hdr

Prepare and implement an operation, maintenance, and monitoring plan according

to the requirements in 40 CFR Section 63.1574(f) and operate at all times

according to the procedures in the plan.

40 CFR Section 63.1566(a)(5); 40 CFR Section

63.1567(a)(3); Minn. R. 7011.7280

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)-(iii); Minn. R. 7011.7280;

Minn. R. 7017.2015, subps. A and B

Correct malfunctions as soon as practicable in accordance with the startup,

shutdown, and malfunction plan (SSMP).

40 CFR Section 63.6(e)(1)(ii);

40 CFR Section 63.6(e)(1)(iii);

Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from SSMP.

40 CFR pt. 63, subp. CC, Table 6; 40 CFR Section

63.10(b)(2)(i)-(v); 40 CFR Section 63.6(e)(3)(iii)-(iv);

Minn. R. 7011.7280

Maintain up-to-date SSMP. 40 CFR Section 63.6(e)(1)(iii); 40 CFR Section

63.6(e)(2); 40 CFR Section 63.6(e)(3)(i)-(ii); 40 CFR

Section 63.6(e)(3)(v)-(vii); Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the SSMP, revise the SSMP

within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii); Minn. R. 7011.7280

Reduce uncontrolled emissions of total organic compounds (TOC) or nonmethane

TOC from your process vent by 98% by weight using a control device or to a

concentration of 20 ppmv (dry basis as hexane), corrected to 3% oxygen,

whichever is less stringent. If you vent emissions to a boiler or process heater to

comply with the percent reduction or concentration emission limitation, the vent

stream must be introduced into the flame zone, or any other location that achieves

the percent reduction or concentration standard. Or as an alternate control method,

Vent emissions to a flare that meets the requirements for control devices in 40 CFR

Section 63.11(b). Visible emissions from a flare must not exceed a total of 5

minutes during any 2 hour operating period for this source. Note: Vent gas routed

to the flare system normally is recovered by flare gas recovery and returned to the

refinery fuel gas system. These flare control requirements do not apply to

recovered flare gas.

40 CFR Section 63.1566(a)(1); 40 CFR Section

63.1566(c); Minn. R. 7011.7280

For combustion control, the flare pilot light must be present at all times and the flare

must be operating (in a ready status) at all times that emissions may be vented to it

from this source.

40 CFR Section 63.1566(a)(2); Minn. R. 7011.7280

The Permittee must install and operate a monitoring device such as a

thermocouple, an ultraviolet beam sensor, or infrared sensor to continuously detect

the presence of a pilot flame.

40 CFR Section 63.1566(b)(1); Minn. R. 7011.7280

When emissions are routed to a flare for control, collect flare monitoring data

according to 40 CFR Section 63.1572 and record each 1-hour period whether the

monitor was continuously operating and the pilot light was continuously present

during each 1-hour period.

40 CFR Section 63.1566(c); Minn. R. 7011.7280

Reduce uncontrolled emissions of hydrogen chloride by 97 percent by weight or to

a concentration of 10 ppmv (dry basis), corrected to 3 percent oxygen

40 CFR Section 63.1567(a)(1); 40 CFR Section

63.1567(c); Minn. R. 7011.7280

Fixed bed gas-solid adsorption system: The daily average temperature of the gas

entering or exiting the adsorption system must not exceed the limit established

during the performance test; and the HCl concentration in the adsorption system

exhaust gas must not exceed the limit established during the performance test.

Collect the hourly and daily average temperature monitoring data according to 40

CFR Section 63.1572 during regeneration.

40 CFR Section 63.1567(a)(2); 40 CFR Section

63.1567(c); 40 CFR Section 63.1572; Minn. R.

7011.7280
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-247 02/12/15

Continuous Compliance: Average daily temperature must be less than 370 degrees

F and measured at the adsorber inlet.

40 CFR Section 63.1567(c); 40 CFR Section 63.1572;

Minn. R. 7011.7280

Continuous Compliance for HCl concentration: Measure and record the

concentration of the HCl weekly or during each regeneration cycle, whichever is

less frequent. HCl must be <10 ppm.

40 CFR Section 63.1567(c); Minn. R. 7011.7280

Fixed-bed gas-solid adsorption system: Must have a continuous parameter

monitoring system to measure and record the temperature of the gas entering or

exiting the adsorption system during coke burn-off and catalyst rejuvenation; and

colormetric tube sampling system to measure the gaseous HCl concentration in the

adsorption system exhaust and at a point within the adsorbent bed not to exceed

90 percent of the total length of the absorbent bed during coke burn-off and catalyst

rejuvenation. The colormetric tube sampling system must meet the requirements of

Table 41 of 40 CFR pt. 63, subp. CC.

40 CFR Section 63.1567(b)(1); Minn. R. 7011.7280

The compliance report must include a statement that there were no deviations from

any emission limitation or work practice standards during the reporting period or the

information in 40 CFR Section 63.1575 (d) or (e) if applicable the Permittee may

submit reports required by other regulations in place of or as part of the compliance

report if the report contains the required information.

40 CFR Section 63.1575; Minn. R. 7011.7280

Meet the requirements for bypass lines set forth in 40 CFR Section 63.1569. 40 CFR Section 63.1569(a) and (c); Minn. R.

7011.7280
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-248 02/12/15

Subject Item: EU 102 Unit 38 Gasoil HDS A-Train Heater - Process Heater

Associated Items: GP 057 Emission Units subject to Minn. R. built after June 11, 1973

MR 074 38H1A Fuel Gas Flow

SV 087 38H1A Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.12 lbs/million Btu heat input using 3-hour

Average (BACT LIMIT)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 10.3 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

OTHER LIMITS AND REQUIREMENTS hdr

Oxygen: less than or equal to 5.49 percent using 3-hour Rolling Average (Wet)

excluding periods of startup and shutdown.

Minn. R. 7017.2025

Heat Input: less than or equal to 30.7 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 04/09/2014 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-249 02/12/15

Subject Item: EU 103 Unit 38 Gasoil HDS B-Train Heater - Process Heater

Associated Items: GP 057 Emission Units subject to Minn. R. built after June 11, 1973

MR 072 38H1B Fuel Gas Flow

SV 088 38H1B Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.12 lbs/million Btu heat input using 3-hour

Rolling Average (BACT LIMIT)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 10.3 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 2.9 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

OTHER LIMITS AND REQUIREMENTS hdr

Oxygen: less than or equal to 4.90 percent using 3-hour Rolling Average (Wet)

excluding periods of startup and shutdown.

Minn. R. 7017.2025

Heat Input: less than or equal to 28.9 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 04/10/2014 to

measure NOx emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000: Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-250 02/12/15

Subject Item: EU 104 Unit 38 Gasoil HDS Fractionation Charge Heater - Process Heater

Associated Items: GP 057 Emission Units subject to Minn. R. built after June 11, 1973

MR 073 38H2 Fuel Gas Flow

SV 089 38H2 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Nitrogen Oxides: less than or equal to 12.2 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 4.8 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 4.8 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 16.8 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 4.8 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (most stringent, meets the limit set by

Minn. R. 7011.1410, subp. 3(A))

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction and H2S requirements

constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 2

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless it is expressly prohibited.

Minn. R. 7007.0800, subps. 5

Calculations and Recordkeeping for NOx Emissions: The Permittee shall calculate

and record the hourly, daily, and 365-day rolling sum emission rate of nitrogen

oxides. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

Heat Input: less than or equal to 56.0 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-251 02/12/15

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 02/05/2013 for NOx

emissions.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-252 02/12/15

Subject Item: EU 126 Steam Boiler No. 6 at Boilerhouse - Boiler

Associated Items: MR 170 71B6 NOx Monitor

MR 171 71B6 CO Monitor

MR 172 71B6 O2 Monitor

SV 164 71B6 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Nitrogen Oxides: less than or equal to 0.20 lbs/million Btu heat input using 30-day

Rolling Average (expressed as NO2), if the unit is a high heat release rate unit. A

"high heat release rate" is defined as a heat release rate greater than 70,000

Btu/hour-cubic foot.

The 30-day rolling average emission rate is calculated as the average of all hourly

emissions data recorded by the monitoring

40 CFR Section 60.44b(a); Minn. R. 7011.0565

Nitrogen Oxides: less than or equal to 0.10 lbs/million Btu heat input using 30-day

Rolling Average (expressed as NO2), if the unit is a low heat release rate unit. A

"low heat release rate" is defined as a heat release rate of 70,000 Btu/hr-cubic foot

or less.

The 30-day rolling average emission rate is calculated as the average of all hourly

emissions data recorded by the monitoring system during the 30 day period. A new

30 day rolling average emission rate is calculated each steam generating unit

operating day.

40 CFR Section 60.44b(a); Minn. R. 7011.0565

Hydrogen Sulfide: less than or equal to 90 parts per million using 365-day Rolling

Average by volume.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 2

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit applies to the

hydrogen sulfide content of fuel gas burned in the units. Existing continuous H2S

monitoring systems on the existing refinery gas mix drums will be used to

demonstrate compliance with this limit. (most stringent limit for H2S)

40 CFR Section 60.104(a)(1); Minn. R. 7011.1410,

subp. 2

Sulfur Dioxide: less than or equal to 5.1 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.1 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 12.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.1 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 0.20 lbs/million Btu heat input using 30-day

Rolling Average . This limit applies at all times, including periods of startup,

shutdown, and malfunction. Compliance with the fuel restriction requirement

constitutes compliance with this limit.

40 CFR Section 60.42b(k)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.030 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit. This limit is more stringent than Minn. R. 7011.1410,

subp.3(B)(1).

40 CFR Section 60.43b(h)(1); Minn. R. 7011.1410,

subp. 3(B)(1)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)(2)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery fuel gas and natural gas only. Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-253 02/12/15

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

CEM REQUIREMENTS FOR NOx (see also MR 170) hdr

Emissions Monitoring: The Permittee shall use a nitrogen oxides (NOx) CEMS to

measure NOx emissions from EU 126. Specifications for the operation of the

monitoring equipment are in 40 CFR Section 60.48b(c), (d), (e), (f), and Appendix

B.

40 CFR Section 60.48b; Minn. R. 7017.1006

Installation of CEMS: The Permittee shall install and operate a NOx CEMS. The

installation and operation of the CEMS will meet the performance requirements as

specified in 40 CFR Section 60.46b.

Minn. R. 7017.1006

Records of Startup, Shutdown, or Malfunction: Any owner or operator subject to the

provisions of 40 CFR pt. 60, subp. Db, shall maintain records of the occurrence and

duration of any startup, shutdown, or malfunction in the operation of an affected

facility; any malfunction of the air pollution control equipment; or any periods during

which a continuous monitoring system or monitoring device is inoperative.

40 CFR Section 60.7(b)

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

Maintain records of the following information:

(1) Calendar date.

(2) The average hourly nitrogen oxides emission rates (expressed as NO2) (ng/J or

lb/million Btu heat input) measured or predicted.

(3) The 30-day average nitrogen oxides emission rates (lb/mmBtu heat input)

calculated at the end of each steam generating unit operating day from the

measured or predicted hourly nitrogen oxide emission rates for the preceding 30

steam generating unit operating days.

(4) Identification of the steam generating unit operating days when the calculated

30-day average nitrogen oxides emission rates are in excess of the nitrogen oxides

emissions standards under 40 CFR Section 60.44b, with the reasons for such

excess emissions as well as a description of corrective actions taken.

(continued below)

40 CFR Section 60.49b(g)

(continued from above)

(5) Identification of the steam generating unit operating days for which pollutant

data have not been obtained, including reasons for not obtaining sufficient data and

a description of corrective actions taken.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 60.49b(g)

The owner or operator of an affected facility may submit electronic quarterly reports

for NOx in lieu of submitting the written reports. The format of each quarterly

electronic report shall be coordinated with the MPCA. The electronic report(s) shall

be submitted no later than 30 days after the end of the calendar quarter and shall

be accompanied by a certification statement from the owner or operator, indicating

whether compliance with the applicable emission standards and minimum data

requirements of 40 CFR pt. 60, subp. Db was achieved during the reporting period.

Before submitting reports in the electronic format, the owner or operator shall

coordinate with the MPCA to obtain their agreement to submit reports in this

alternative format.

40 CFR Section 60.49b(v); Minn. R. 7011.0565

The Permittee shall record and maintain records of the amounts of each fuel

combusted during each day and calculate the annual capacity factor individually for

each fuel combusted for the reporting period. The annual capacity factor is

determined on a 12-month rolling average basis with a new annual capacity factor

calculated at the end of each calendar month. The records may be maintained in

either electronic or paper format, unless it is expressly prohibited.

40 CFR Section 60.49b(d); Minn. R. 7011.0565

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-254 02/12/15

Subject Item: EU 127 Plant Air Compressor Diesel Engine - Reciprocating IC Engine

Associated Items: GP 127 Stationary Diesels (Compression Ignition) Subject to MACT ZZZZ

SV 097 71C11 Diesel Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 17.4 lbs/hour using 24-hour Rolling Average

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 0.008 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.008 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.04 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 0.008 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input using 3-hour

Rolling Average (Compliance with the fuel sulfur content standard set forth below

will demonstrate compliance with this requirement.)

Minn. R. 7011.2300, subp. 2

Opacity: less than or equal to 20 percent opacity once operating temperatures have

been attained. (visible air contaminants)

Minn. R. 7011.2300, subp. 1

OTHER LIMITS AND REQUIREMENTS hdr

Operating Hours: less than or equal to 2,500 hours/year using 12-month Rolling

Sum

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Content of Fuel: less than or equal to 0.0015 percent by weight of diesel fuel.

Certificate of Analysis retained onsite to meet ULSD standard satisfies this

requirement.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

RECORDKEEPING REQUIREMENTS hdr

Emission Calculation and Recordkeeping for NOx BACT Limit: The Permittee shall

calculate and record the 1-hour average (arithmetic mean) in 24-hour period. The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Recordkeeping of Hours of Operation for SO2 SIP Limit: By the 28th day of each

month, the Permittee shall record and sum the hours of operation for EU 127 for

each month and for the previous 12 months and record the 12-month rolling sum.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Diesel Fuel Certification: The Permittee shall retain written documentation of each

shipment of diesel fuel oil received for the diesel engine. The Permittee shall retain

records demonstrating sulfur contents is less than 0.0015 percent by weight.

Certificates of Analysis retained onsite to meet demonstrating generally that all

FHR diesel meets the federal ULSD standard satisfies this requirement. The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7007.0800, subp. 5

REPORTING REQUIREMENTS hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of NOx lb/hr limit.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of diesel hours of operation.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-255 02/12/15

Subject Item: EU 204 Steam Boiler #8 - Boiler

Associated Items: MR 093 71B8 O2 Analyzer to Monitor NOx Emissions

MR 094 71B8 Natural Gas Supply Flow Meter

SV 132 71B8 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than 39.9 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21& Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.20 lbs/million Btu heat input using 30-day

Rolling Average including periods of startup, shutdown or malfunction.

40 CFR Section 60.40b; 40 CFR Section 60.44b; Minn.

R. 7011.0565

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average . Limit does not apply during startup, shutdown, or

malfunction. (most stringent, meets limit set by Minn. R. 7011.1410, subp. 3(A))

40 CFR Section 60.40b(c); 40 CFR Section 104(a)(1);

40 CFR Section 60.8(c); Minn. R. 7011.0565

Total Particulate Matter: less than or equal to 0.030 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit. This limit is more stringent than Minn. R. 7011.1410,

subp. 3(B)(1).

40 CFR Section 60.43b(h)(1); Minn. R. 7011.1410,

subp. 3(B)(1)

Sulfur Dioxide: less than or equal to 14.3 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 14.3 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 50.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 14.3 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average ; except

for one six-minute period per hour of not more than 60 percent opacity.

Compliance with the fuel restriction requirement constitutes compliance with this

limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn natural gas only. Minn. R. 7007.0800, subp. 2

Heat Input: less than or equal to 158.5 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENT hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2 and use the most recent correlation based on

performance test results to determine NOx lb/mmBtu emissions.

40 CFR Section 60.13; 40 CFR Section 60.46b; 40

CFR Section 60.49b; Minn. R. 7011.0565; Minn. R.

7017.1010, subp. 1

RECORDKEEPING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-256 02/12/15

NOx Recordkeeping: The Permittee shall calculate and record daily and 365-day

rolling sum NOx emissions in tons/yr. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: To avoid classification as a major

source under 40 CFR Section 52.21 & Minn. R.

7007.3000

Recordkeeping: The Permittee shall record daily total amounts of each fuel

combusted in the unit. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

40 CFR Section 60.48b; 40 CFR Section 60.49b; Minn.

R. 7011.0565

Recordkeeping of the Annual Capacity Factor: The Permittee shall record and

maintain records of the amounts of each fuel combusted during each day and

calculate the annual capacity factor individually for natural gas for the reporting

period. The annual capacity factor is determined on a 12-month rolling average

basis with a new annual capacity factor calculated at the end of each calendar

month. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 60.49b(d); Minn. R. 7011.0565

NOx Recordkeeping: The Permittee shall calculate and record the daily and

30-day rolling average NOx emissions in lb/MMBtu. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

40 CFR Section 60.13(i); 40 CFR Section 60.46b; 40

CFR Section 60.49b; Minn. R. 7011.0565

Recordkeeping: The Permittee shall record average hourly NOx emissions in

lb/MMBtu for each steam operating day. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

40 CFR Section 60.13(i); 40 CFR Section 60.46b; 40

CFR Section 60.49b; Minn. R. 7011.0565

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

REPORTING REQUIREMENTS hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of NOx emission limits.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's). Cover letter certification, and summary of exceedances shall be

submitted in hardcopy or electronic format; all other information may be submitted

electronically. The report shall be certified per Minn. R. 7007.0500, subp. 3.

40 CFR Section 60.19; 40 CFR Section 60.4; 40 CFR

Section 60.49; Minn. R. 7007.0500, subp. 3; Minn. R.

7011.0565

PERFORMANCE TEST REQUIREMENTS hdr

Performance Test: due before end of each 60 months starting 05/20/2012 to

measure NOx emissions from SV 132.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 60 months starting 05/20/2012 to

determine emission factor for CO.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-257 02/12/15

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-258 02/12/15

Subject Item: EU 209 Track 8 Rail Loading - Loading-Unloading Equipment

Associated Items: CE 002 Flaring

GP 017 Loading Rack Activities in CFP group limit

GP 057 Emission Units subject to Minn. R. built after June 11, 1973

MR 001 Pilot indicator for ZTOF at rail loading

MR 189 Temperature Indicator for 101H1

SV 001 RR Load to Stack

What to do Why to do it

SEE CAM AND POLLUTION CONTROL EQUIPMENT REQUIREMENTS UNDER

CE 002

hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-259 02/12/15

Subject Item: EU 212 11H-6 - Refining Equipment

Associated Items: CE 074 SCR (Selective Catalytic Reduction)

MR 005 11H-6 CO Monitor

MR 006 11H6 NOx Monitor

MR 007 O2 Monitor for 11H6

MR 008 11H6 Fuel Gas Flowmeter

MR 198 11H6 Stack Temperature

SV 131 11H6 Stack

What to do Why to do it

A. EMISSION LIMITS hdr

Carbon Dioxide Equivalent: less than or equal to 219,660 tons/year using 365-day

Rolling Sum . For the first 364 days after start-up following modifications to the

heater made as part of the #3 Crude/Coker Improvements permit, CO2e emissions

are limited as determined by the following equation:

E=219,660 x [0.15 + 0.85(D/365)]

where

E=emissions in total tons

D=number of days after limit is effective

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Dioxide Equivalent: less than or equal to 124.3 lbs/million Btu heat input

using 12-month Rolling Average . This limit is effective following modifications to

EU212 as part of the #3 Crude/Coker Improvements permit. Compliance with this

limit can be demonstrated by firing strictly natural gas or by quantifying the average

lb/mmBtu of the gaseous fuels fired over the operating period.

Minn. R. 7007.0800, subp. 2

Total Particulate Matter: less than or equal to 0.0075 lbs/million Btu heat input

using 3-hour Average measured as filterable and condensable PM using Methods 5

or 5B for filterable and Method 202 for condensable PM. This limit is effective upon

startup of EU 212 following modifications made as part of the #3 Crude/Coker

Improvements permit. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 10 micron: less than or equal to 0.0075 lbs/million Btu heat input using 3-hour

Average measured as filterable and condensable PM using Methods 5 or 5B for

filterable and Method 202 for condensable PM. This limit is effective upon startup of

EU 212 following modifications made as part of the #3 Crude/Coker Improvements

permit. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 2.5 micron: less than or equal to 0.0075 lbs/million Btu heat input using

3-hour Average measured as filterable and condensable PM using Methods 5 or 5B

for filterable and Method 202 for condensable PM. This limit is effective upon

startup of EU 212 following modifications made as part of the #3 Crude/Coker

Improvements permit. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 25.2 tons/year using 365-day Rolling Sum

(Netting Limit). (most stringent, meets the limit set by Minn. R. 7011.1410, subp.

3(A))

Title I Condition: 40 CFR Section 52.21 & Minn R.

7007.3000

Sulfur Dioxide: less than or equal to 16.5 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 16.5 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 39.0 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 16.5 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Nitrogen Oxides: less than or equal to 76.9 tons/year using 365-day Rolling Sum .

This limit expires upon startup of EU212 following modifications made as part of the

#3 Crude/Coker Improvements permit.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21& Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-260 02/12/15

Nitrogen Oxides: less than or equal to 16.5 tons/year using 365-day Rolling Sum .

This limit is effective upon startup of EU212 following modifications made as part of

the #3 Crude/Coker Improvements permit.

For the first 364 days after start-up following modifications to the heater, NOx

emissions are limited as determined by the following equation:

E=16.5 x [0.15 + 0.85(D/365)]

where

E=emissions in total tons

D=number of days after the limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 60 parts per million using 30-day Rolling

Average (dry basis, corrected to 0 percent excess air) determined daily; or

40 CFR Section 60.102a(g)(2)(ii)(A)

Nitrogen Oxides: less than or equal to 0.060 lbs/million Btu heat input using 30-day

Rolling Average based on higher heating value (HHV), determined daily. This and

the preceding NOx limit from 40 CFR pt. 60, subp. Ja are effective after start up

following modifications to the heater made as part of the #3 Crude/Coker

Improvements Permit.

40 CFR Section 60.102a(g)(2)(ii)(B)

Carbon Monoxide: less than or equal to 10.0 tons/year using 365-day Rolling Sum ,

effective upon startup of EU212 following modifications made as part of the #3

Crude/Coker Improvements permit.

For the first 364 days after start-up following modifications to the heater, CO

emissions are limited as determined by the following equation:

E=10.0 x [0.15 + 0.85(D/365)]

where

E=emissions in total tons

D=number of days after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit does not apply during

periods of startup, shutdown, or malfunction. (most stringent, meets the limit set by

Minn. R. 7011.1410, subp. 3). This limit expires upon startup of EU212 following

modifications made as part of the #3 Crude/Coker Improvements permit.

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1435(A)

Hydrogen Sulfide: less than or equal to 0.186 grains/dry standard cubic foot using

1-Hour Average (300 ppm). This is a state-only requirement and it is not

enforceable by the EPA administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Hydrogen Sulfide: less than or equal to 162 parts per million using 3-hour Rolling

Average , determined hourly. This limit does not apply during periods of startup,

shutdown or malfunction. Limit is effective upon startup of EU212 following

modifications made as part of the #3 Crude/Coker Improvements permit; and,

40 CFR Sections 60.8(c) and 60.102a(g)(1)(ii)

Hydrogen Sulfide: less than or equal to 60 parts per million using 365-day Rolling

Average , determined daily. This limit does not apply during periods of startup,

shutdown or malfunction. Limit is effective upon startup of EU212 following

modifications made as part of the #3 Crude/Coker Improvements permit.

40 CFR Sections 60.8(c) and 60.102a(g)(1)(ii)

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.0075 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average ; except

for one six-minute period per hour of not more than 60 percent opacity.

Compliance with the fuel restriction requirement constitutes compliance with this

limit.

Minn. R. 7011.1410, subp. 3(B)

Stack Temperature: less than 350 degrees F using 365-day Rolling Average basis,

excluding hourly periods of startup, shutdown, and low firing rates less than 246

mmBtu/hr HHV input (< 60% of maximum design capacity). This limit is effective

upon startup of EU 212 following modifications made as part of the #3 Crude/Coker

Improvements permit. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

B. OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit

on a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-261 02/12/15

Recordkeeping: The Permittee shall calculate and record the daily and 365-day

Rolling Sum of NOx emissions by the 28th day of each month for the 365-day

Rolling Sum periods ending on the last day of the preceding month.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Recordkeeping: The Permittee shall calculate and record the daily and 365-day

Rolling Sum of CO emissions by the 28th day of each month for the 365-day

Rolling Sum periods ending on the last day of the preceding month. This

recordkeeping is effective upon startup of EU 212 following modifications made as

part of the #3 Crude/Coker Improvements permit.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculation and Recordkeeping: The Permittee shall calculate and

record daily and 365-day rolling sum SO2 emissions from EU 212. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21(j)(3) & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Use methods in 40 CFR pt. 98, subp. C including flow monitoring of fuel usage and

fuel gas analysis. Calculate emissions following procedures specified in 40 CFR pt.

98, subp. C with a conversion from metric tons to short tons. The Permittee shall

calculate and record the daily and 365-day Rolling Sum of CO2e emissions by the

28th day of each month for the 365-day Rolling Sum periods ending on the last day

of the preceding month. This calculation and recordkeeping of daily and 365-day

Rolling Sum of CO2e emissions in short tons is effective upon startup of EU 212

following modifications made as part of the #3 Crude/Coker Improvements permit.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR pt. 98, subp. C

The Permittee shall conduct tune-ups in accordance with 40 CFR pt. 63, subp.

DDDDD. Actions taken during each tune-up (burner inspection and cleaning, flame

inspection and optimization, air-to-fuel ratio, CO optimization) will follow the

schedule specified in Subpart DDDDD. The Permittee shall maintain records of

annual heater tuning performed for compliance and may utilize normal business

records for this purpose. This requirement is effective upon startup of EU 212

following modifications made as part of the #3 Crude/Coker Improvements permit.

(BACT Limit) The initial tune-up shall be performed within 365 days of the effective

date of this requirement.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR Section 63.7540(a)(10)(i-vi) & (12)

Recordkeeping: The Permittee shall record and maintain records of each fuel

combusted in the unit on a monthly basis. For lbs CO2e/mmBtu heat input, use fuel

gas analysis to calculate, record, and maintain the CO2e emissions value on a

monthly average and 12-month rolling average basis, unless natural gas is fired

strictly during the 12-month period. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Minn. R. 7007.0800, subp. 5

RCFA and Corrective Action Requirements: The Permittee shall conduct a root

cause analysis of any emission limit exceedance or process startup, shutdown,

upset or malfunction that exceeds permitted SO2 emissions by 227 kilograms (kg)

(500 lb) in any 24-hour period. For any root cause analysis performed, the

Permittee shall record the identification of the affected facility, the date and duration

of the discharge, the results of the root cause analysis and the action taken as a

result of the root cause analysis.

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

(continued below)

40 CFR Section 60.103a(c-e)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-262 02/12/15

(continued from above)

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed date, and, for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x). This requirement is effective upon

startup of EU212 following modifications made as part of the #3 Crude/Coker

Improvements permit.

40 CFR Section 60.103a(c-e)

C. CEMS REQUIREMENTS FOR CO AND NOx hdr

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a NOx

continuous emissions monitoring system (CEMS).

CAAA of 1990; Minn. R. 7017.1006; Minn. R.

7007.0800, subp. 4

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a CO

continuous emissions monitoring system (CEMS).

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CO and NOx Emissions Measuring: The Permittee shall use a CO CEMS and NOx

CEMS to measure CO and NOx emissions from SV 131.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps. 1, 2 & 3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix F; Minn. R.

7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix B and

Appendix F; Minn. R. 7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2; Minn. R.

7017.1002, subp 10(A)-(C)

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's spare

parts list for each CEMS and require that those parts be kept at the facility unless

the Commissioner gives written approval to exclude specific spare parts from the

list. The Commissioner may approve requested exclusions if the Commissioner

determines that it is not reasonable to keep a specific part on site after

consideration of the consequences of a malfunction of the part, the likelihood of a

malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

D. CMS REQUIREMENT hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-263 02/12/15

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

E. O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

F. H2S MONITOR REQUIREMENTS (SEE GP 111) hdr

G. REPORTING REQUIREMENTS hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of SO2 limit.

Minn. R. 7017.1110, subps. 1 and 2

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b)

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c)

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d)

H. PERFORMANCE TESTING hdr

Initial Performance Test: due 180 days after Initial Startup following modifications to

the furnace as part of the #3 Crude/Coker Improvements permit for PM emissions.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup following modifications to

the furnace as part of the #3 Crude/Coker Improvements permit for PM10

emissions. Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or

other methods as specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup following modifications to

the furnace as part of the #3 Crude/Coker Improvements permit for PM2.5

emissions. Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or

other methods as specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c);Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-264 02/12/15

The Permittee shall conduct an initial compliance performance demonstration for

the NOx limits in 40 CFR Section 60.102a(g)(2)(ii) following approved methods in

Appendix A. The Permittee shall determine initial compliance with the NOx limits in

40 CFR Section 60.102a(g)(2)(ii) according to the following test methods and

procedures:

1) Method 1 of Appendix A-1 to pt. 60 for sample and velocity traverses;

2) Method 2 of Appendix A-1 to pt. 60 for velocity and volumetric flow rate;

3) Method 3, 3A or 3B of Appendix A-2 to pt. 60 for gas analysis. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses" is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60;

(continued below)

40 CFR Section 60.104a(i)(1-8)

(continued from above)

5) Method 7, 7A, 7C, 7D or 7E of Appendix A-4 to pt. 60 for moisture content and

for the concentration of NOx calculated as NO2; the duration of each test run must

be no less than 4 hours. The method ANSI/ASME PTC 19.10-1981, "Flue and

Exhaust Gas Analyses" is an acceptable alternative to EPA Method 7 or 7C of

Appendix A-4 to pt. 60.

7) The Permittee that elects to demonstrate continuous compliance with a

maximum excess O2 limit shall determine heat input in mmBtu/hr during each

performance test run by measuring fuel gas flow rate and heating value content.

8) The Permittee shall use Equation 8 of this section to adjust pollutant

concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(i)(1-8)

The Permittee shall determine compliance with the applicable H2S emissions limit

in 40 CFR Section 60.103a(g)(1)(ii) according to the following test methods and

procedures:

1) Method 1 of Appendix A-1 to pt. 60 for sample and velocity traverses;

2) Method 2 of Appendix A-1 to pt. 60 for velocity and volumetric flow rate;

3) Method 3, 3A or 3B of Appendix A-2 to pt. 60 for gas analysis. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses" is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60;

4)(iv) If monitoring is conducted at a single point in a common source of fuel gas as

allowed under 40 CFR Section 60.107a(a)(2)(iv), only one performance test is

required. That is, performance tests are not required when a new affected fuel gas

combustion device or flare is added to a common source of fuel gas that previously

demonstrated compliance.

40 CFR Section 60.104a(j)(1-4)

I. MONITORING REQUIREMENTS hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration by volume (dry basis) of

H2S in the fuel gases before being burned in any fuel gas combustion device or

flare.

i) Install, operate and maintain each H2S monitor according to Performance

Specification 7 of Appendix B to pt. 60. The span value is 300 ppmv H2S.

ii) Conduct performance evaluations for each H2S monitor according to the

requirements of 40 CFR Section 60.13(c) and Performance Specification 7 of

Appendix B to pt. 60. Use Method 11, 15 or 15A of Appendix A-5 to pt. 60 or

Method 16 of Appendix A-6 to pt. 60 for conducting the relative accuracy

evaluations. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses" is an acceptable alternative to EPA Method 15A of Appendix A-5 to pt.

60.

iii) Comply with the applicable quality assurance procedures in Appendix F to pt. 60

for each H2S monitor.

(continued below)

40 CFR Section 60.107a(a)(2)

(continued from above)

iv) Fuel gas combustion devices having a common source of fuel gas may be

monitored at only one location, if monitoring at this location accurately represents

the concentration of H2S in the fuel gas being burned in the respective fuel gas

combustion devices.

40 CFR Section 60.107a(a)(2)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-265 02/12/15

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0 percent

excess air) of NOx emissions into the atmosphere according to the requirements

below. The monitor must include an O2 monitor for correcting the data for excess

air.

1) Except as provided in paragraph (c)(6), the Permittee shall install, operate and

maintain each NOx monitor according to Performance Specification 2 of Appendix

B to pt. 60. The span value of this NOx monitor must be between 2 and 3 times the

applicable emissions limit, inclusive.

2)The Permittee shall conduct performance evaluations of each NOx monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of Appendix B to pt. 60. The Permittee shall use Methods 7, 7A, 7C,

7D or 7E of Appendix A-4 to pt. 60 for conducting the relative accuracy evaluations.

(continued below)

40 CFR Section 60.107a(c)

(continued from above)

2 (cont'd) The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", is an acceptable alternative to EPA Method 3B of Appendix A-2 to pt. 60.

3) The Permittee shall install, operate and maintain each O2 monitor according to

Performance Specification 3 of Appendix B to pt. 60. The span value of this O2

monitor must be selected between 10 and 25 percent, inclusive.

4)The Permittee shall conduct performance evaluations of each O2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 3 of Appendix B to pt. 60. Method 3, 3A or 3B of Appendix A-2 to pt.

60 shall be used for conducting the relative accuracy evaluations. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses", is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60.

(continued below)

40 CFR Section 60.107a(c)

(continued from above)

5) The Permittee shall comply with the quality assurance requirements in

Procedure 1 of Appendix F to pt. 60 for each NOx and O2 monitor, including

quarterly accuracy demonstrations for NOx monitors, annual accuracy

determinations for O2 monitors and daily calibration drift tests.

40 CFR Section 60.107a(c)

Except as provided in paragraph (d)(8), the Permittee shall install, operate and

maintain each NOx monitor according to the requirements in paragraphs (c)(1)

through (5). The monitor must include an O2 monitor for correcting the data for

excess air.

Except as provided in paragraph (d)(3) the Permittee shall sample and analyze

each fuel stream fed to the process heater using methods and equations in section

12.3.2 of EPA Method 19 of Appendix A-7 to pt. 60 to determine the F factor on a

dry basis. If a single fuel gas system provides fuel gas to several process heaters,

the F factor may be determined at a single location in the fuel gas system provided

it is representative of the fuel gas fed to the affected process heater(s).

40 CFR Section 60.107a(d)(1-2)

As an alternative to paragraph (d)(2), the Permittee shall install, operate and

maintain a gas composition analyzer and determine the average F factor of the fuel

gas using the factors in Table 1 and Equation 10 of this section. If a single fuel gas

system provides fuel gas to several process heaters, the F factor may be

determined at a single location in the fuel gas system provided it is representative

of the fuel gas fed to the affected process heater(s).

The Permittee shall determine the HHV of each fuel fed to the process heater using

any of the applicable methods included in paragraphs (d)(7)(i)-(ix). If a common fuel

supply system provides fuel gas to several heaters the HHV of the fuel in each fuel

supply system may be determined at a single location in the fuel supply system

provided it is representative of the fuel gas fed to the affected process heater(s).

The HHV of each fuel must be determined no less frequently than once per day

except as provided in paragraph (d)(7)(x).

40 CFR Section 60.107a(d)(3) and (7)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-266 02/12/15

Excess Emissions: Excess emissions are defined as specified in paragraphs (i)(1)

through (5) of this section. Determine a rolling 3-hour or a rolling daily average as

the arithmetic average of the applicable 1-hour averages. Determine a rolling

30-day or a rolling 365-day average as the arithmetic average of the applicable

daily averages.

For H2S limits in Section 60.102a(g)(1)(ii), each rolling 3-hour period during which

the average H2S concentration as measured by the CMS required under paragraph

(a)(2) exceeds 162 ppmv and each rolling 365-day period during which the average

H2S concentration as measured by the CMS required under paragraph (a)(2)

exceeds 60 ppmv.

Each rolling 30-day period during which the average NOx concentration as

measured by the NOx CMS required under paragraph (c) or (d) exceeds:

ii) for a forced draft process heater, 60 ppmv and, if monitored, 0.060 lb/mmBtu

iv) the site-specific limit determined by the Administrator under Section 60.102a(i).

40 CFR Section 60.107a(i)(1)(ii) and (3)

Each day during which the concentration of NOx as measured by the NOx CMS

required under paragraph (d) exceeds the daily average emissions limit calculated

using Equation 3 in Section 60.102a(g)(2)(iii)(B) or Equation 4 in Section

60.102a(g)(2)(iv)(B).

Each day during which the concentration of O2 as measured by the O2 CMS

required under paragraph (c)(6) exceeds the O2 operating limit or operating curve

determined during the most recent biennial performance test.

40 CFR Section 60.107a(i)(4-5)

Stack Temperature Monitoring for SV 131 BACT Limit: Upon startup of EU 212

following modifications made as part of the #3 Crude/Coker Improvements permit,

the Permittee shall monitor stack temperature by doing all of the following:

1) Continuously monitor the stack exit temperature;

2) Consider a stack exit temperature above 350 degrees F on a 24-hour average

basis, excluding hourly periods of startup, shutdown and low firing rates less than

246 mmBtu/hr HHV input (< 60% of maximum design capacity), as an excursion

that requires corrective action;

(continued below)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

(continued from above)

3) Upon detecting a stack exit temperature above 350 degrees F on a 24-hour

average basis, FHR shall restore operation of the heater to its normal or usual

manner of operation as expeditiously as practicable in accordance with good air

pollution control practices for minimizing the period of any excursion and taking any

necessary corrective actions to restore normal operation. Such actions may include

heater adjustments or equipment maintenance;

4) Keep records of the continuous stack temperature measurements for at least five

years and report excursions and a summary of response actions in FHR's Quarterly

Air Quality and Excess Emissions Report.

(continued below)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

(continued from above)

Excursions are events that require a response. Excursions are not violations and

FHR shall not be considered out of compliance with the limit unless the stack exit

temperature is above 350 degrees F on a 365-day rolling average basis, excluding

hourly periods of startup, shutdown and low firing rates less than 246 mmBtu/hr

HHV input (< 60% of maximum design capacity).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-267 02/12/15

Subject Item: EU 213 #3 H2 Heater - Process Heater

Associated Items: MR 043 27H-501 NOx Analyzer

MR 044 27H-501 CO Analyzer

MR 048 27H501 Firebox O2 Analyzer

MR 050 27H-501 Natural Gas Supply Flow Meter

MR 058 27H501 PSA Purge Gas Flow

MR 115 Natural Gas Flowmeter to Pilots

SV 136 27H501 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 19.95 lbs/hour using 30-day Rolling Average

. This limit applies at all times. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.036 lbs/million Btu heat input using 30-day

Rolling Average . This limit does not apply during periods of startup, shutdown, or

during periods when the PSA purge gas is not available. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 0.042 lbs/million Btu heat input using

24-hour Block Average . This limit does not apply during periods of startup,

shutdown, or during periods when the PSA purge gas is not available. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 10 micron: less than or equal to 3.13 lbs/hour using 30-day Rolling Average Title I Condition: To avoid classification as a major

modification for NOx, 40 CFR Section 52.21& Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 4.54 lbs/hour using 30-day Rolling Average

(most stringent limit, meets the limit set by Minn. R. 7011.1410, subp, 3)

Title I Condition: To avoid classification as a major

modification, 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 36.6 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 36.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 128.4 tons/year using 12-month Rolling

Average

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 36.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm). This limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section 60.8(c);

Minn. R. 7011.1435(A)

Sulfur Dioxide: less than 1.75 lbs/million Btu heat input using 3-hour Rolling

Average . Compliance with the fuel restriction requirement constitutes compliance

with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity using 6-minute Average ; except

for one six-minute period per hour of not more than 60 percent opacity.

Compliance with the fuel restriction requirement constitutes compliance with this

limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn PSA purge gas, refinery fuel gas and natural

gas only.

Minn. R. 7007.0800, subp. 2

Heat Input: less than or equal to 449.5 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA.

Minn. R. 7017.2025, subp. 3
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-268 02/12/15

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Recordkeeping: Record and maintain records of each fuel combusted in the unit on

a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Weekly Measurement of PSA Purge Gas: The Permittee shall measure higher

heating value (HHV) of PSA purge gas during the initial testing schedule. If the

standard deviation in HHV content is less than 10% after 3 months of sampling, the

Permittee shall go to monthly sampling.

Title Condition: 40 CFR Section 52.21(j)(3) & Minn. R.

7007.3000

Monthly Measurement of PSA Purge Gas: The Permittee shall measure higher

heating value (HHV) of PSA purge gas. If the standard deviation in HHV content is

less than 10% after 3 months of weekly sampling and if the standard deviation in

HHV content is less than 10% after 12 months of monthly sampling, go to

semi-annual sampling.

Title Condition: 40 CFR Section 52.21(j)(3) & Minn. R.

7007.3000

Every Six (6) months Measurement of PSA Purge Gas: The Permittee shall

measure higher heating value (HHV) of PSA purge gas during the final testing

schedule. After 12 months of monthly sampling, if the standard deviation in HHV

content is less than 10%, the Permittee shall use semi-annual sampling thereafter.

Title Condition: 40 CFR Section 52.21(j)(3) & Minn. R.

7007.3000

RECORDKEEPING REQUIREMENTS hdr

NOx Emission Recordkeeping: The Permittee shall maintain records of the

calculated NOx emissions hourly average of NOx emissions in lb/hr. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 24-hour average lb/MMBtu of NOx using all of the 1-hour averages

obtained during the previous 24-hour period. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM10 Emission Calculation and Recordkeeping: The Permittee shall calculate and

record daily PM10 emissions in lb/hr using performance test results. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculation and Recordkeeping: The Permittee shall calculate and

record daily SO2 emissions in lb/hr. The records may be maintained in either

electronic or paper format, unless it is expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CEMS REQUIREMENTS FOR NOX AND CO hdr

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a NOx

continuous emissions monitoring system (CEMS).

CAAA of 1990; Minn. R. 7017.1006; Minn. R.

7007.0800, subp. 4

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a CO

continuous emissions monitoring system (CEMS).

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CO and NOx Emissions Measuring: The Permittee shall use a CO CEMS and NOx

CEMS to measure CO and NOx emissions from SV 136.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps. 1,2 & 3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-269 02/12/15

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2; Minn. R.

7017.1002, subp. 10(A)-(C)

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7007.1130

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 60 months starting 01/17/2012 for PM10

emissions. The next performance test required under this condition is to be

completed by 01/17/2017.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

O2 MONITOR REQUIREMENTS hdr

Firebox O2: The Permittee shall operate and maintain a CMS that records the

firebox O2 at 27H501. Alternatively, FHR may install, certify, and operate a stack

O2 CEMS in accordance with all requirements under MN Rules and Appendix B

and Appendix F of 40 CFR pt. 60.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The Permittee shall follow manufacturer's recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability

including but not limited to annual calibrations.

Minn. R. 7007.0800, subp. 4

REPORTING REQUIREMENTS hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of NOx emission limits.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of PM10 emission limit.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-270 02/12/15

CMS QA/QC: The Permittee shall follow manufacturer's recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-271 02/12/15

Subject Item: EU 228 FCCU - Refining Equipment

Associated Items: CE 004 Direct Flame Afterburner w/Heat Exchanger

CE 005 Direct Flame Afterburner w/Heat Exchanger

CE 006 Electrostatic Precipitator - Medium Efficiency

CE 068 Selective Noncatalytic Reduction for NOX

MR 017 17ME-187 FCC Common Stack Opacity Analyzer

MR 018 FCC Common Stack NOx Analyzer

MR 019 FCC Common Stack SO2 Analyzer

MR 021 FCC CO(%) in Flue Gas Monitor

MR 022 17H-2 Fuel Gas Flow Meter

MR 023 17H-4 Fuel Gas Flow Meter

MR 024 EMRC Flow for 17ME-187

MR 025 EMRC Temperature Thermocouple for 17ME-187

MR 106 FCC O2 Dry Percent

MR 107 FCC CO Low

MR 183 NH3 Slip CMS

SV 019 FCC Main Stack

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 182.6 lbs/hour using 1-Hour Average . This is a

state-only requirement and, pursuant to Minn. R. 7007.1750, it is not enforceable

by the EPA administrator or citizens under the Clean Air Act.

Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R.

7007.0100, subps. 7(A), 7(L), & 7(M); Minn. R.

7007.0800, subps. 1, 2 & 4; Minn. R.

7009.0010-7009.0080; SO2 MAAQS

Sulfur Dioxide: less than or equal to 182.6 lbs/hour using 3-hour Rolling Average .

The Permittee shall use CEMS to monitor the sulfur dioxide emissions in order to

calculate pounds of sulfur dioxide per hour (lb/hr).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 182.6 lbs/hour using 24-hour Rolling Average .

The Permittee shall use CEMS to monitor the sulfur dioxide emissions in order to

calculate pounds of sulfur dioxide per hour (lb/hr).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 800 tons/year using 12-month Rolling Average

(This requirement is met by complying with the more stringent requirement of 800

tons/year using a 365-day rolling average.)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 800 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 25 parts per million by volume (at 0% oxygen)

using 365-day Rolling Average. This limit was effective on December 31, 2003,

with the initial calculation for compliance with the 365-day limit to be performed on

December 30, 2004. (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Sulfur Dioxide: less than or equal to 50 parts per million by volume (at 0% oxygen)

using 7-day Rolling Average. This limit does not apply during periods of startup,

shutdown, or malfunction. This limit replaces the requirement for daily samples for

feed sulfur analysis to the FCCU or calculation of pounds of SO2 per 1000 pounds

of coke burned. The compliance option under 40 CFR Section 60.104(b) may be

changed at any time as long as the switch is carried out in accordance with 40 CFR

Section 60.108(e) including required notification under 40 CFR Section 60.107(e)

and beginning daily compliance tests under 40 CFR Section 60.106 at least 7 days

prior to the change. (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; 40 CFR Section

60.104(b)(1); Minn. R. 7007.0800, subp. 2

Total Particulate Matter: less than or equal to 1.0 lbs/1000 lbs as demonstrated

through stack test weighted average PM results relative to 40 CFR pt. 60, subp. J

calculated coke burn-off in the catalyst regenerator during the test period. This limit

does not apply during periods of startup, shutdown, or malfunction. Compliance

with the most recent stack test for PM constitutes compliance with this limit.

40 CFR Section 60.102(a)(1); 40 CFR Section 60.8(c);

40 CFR Section 63.1564(a)(1); 40 CFR Section

63.1564(c)(1); Minn. R. 7011.1410, subp. 1(A)

Total Particulate Matter: less than or equal to 169 tons/year using 365-day Rolling

Sum

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-272 02/12/15

PM < 10 micron: less than or equal to 142 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 60 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 500 parts per million by volume (dry basis)

using a 1-hour Average. This limit does not apply during periods of startup,

shutdown, or malfunction.

40 CFR Section 60.103; 40 CFR Section 60.105; 40

CFR Section 60.8; Minn. R. 7011.1435; 40 CFR

Section 63.1565(a)(1); 40 CFR Section 63.1565(c)(1)

Nitrogen Oxides: less than or equal to 500 tons/year using 365-day Rolling Sum .

This is a state only requirement and is not enforceable by the EPA administrator or

citizens under the Clean Air Act.

Minn. R. 4410.4300, subp. 15. A., To avoid exceeding

the mandatory Environmental Assessment Worksheet

Category for air emissions

Nitrogen Oxides: less than or equal to 450 parts per million using 24-hour Rolling

Average (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 859 lbs/hour using 24-hour Rolling Average

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 692 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 27.5 parts per million using 365-day Rolling

Average (operating day), by dry volume (at 0% oxygen). (2001 EPA Consent

Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit applies to the H2S

content of fuel gas burned in Boiler 17H-2 (CE-004) and Boiler 17H-4 (CE 005) and

does not apply during periods of startup, shutdown, or malfunction. Existing

continuous H2S monitoring systems on the existing refinery fuel gas mix drums will

be used to demonstrate compliance with this limit for refinery gas combusted in the

boilers.

40 CFR 60.104(a)(1); Minn. R. 7011.1490, subp. 2

Opacity: less than or equal to 30 percent opacity , except for one six-minute

average opacity reading in any one hour period. Limit does not apply during

periods of startup, shutdown, or malfunction.

40 CFR Section 60.102; 40 CFR Section 60.105; 40

CFR Section 60.11; Minn. R. 7011.1410; Minn. R.

7011.1435; 40 CFR Section 63.1564(a)(1); 40 CFR

Section 63.1564(c)(1)

CEM REQUIREMENTS FOR SO2 hdr

SO2 Emissions Monitoring: The Permittee shall calibrate, operate and maintain

SO2 Continuous Emissions Monitoring System (CEMS). (2001 EPA Consent

Decree, as amended)

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition:

CAAA of 1990; Minn. R. 7017.1006

SO2 Emissions Measuring: The Permittee shall use a sulfur dioxide CEMS to

measure sulfur dioxide emissions from SV 019. (2001 EPA Consent Decree, as

amended)

Title I Condition: CAAA of 1990; Minn. R. 7017.1006

SO2 Emissions Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of the following:

1. The Permittee shall use the SO2 CEMS to calculate and record each 1-hour

average concentration (dry, 0% oxygen, ppmv of SO2 from the FCCU);

2. The Permittee shall calculate and record the 7-day average (arithmetic mean)

concentration of SO2 using all of the 1-hour average concentration values obtained

during the previous seven successive 24-hour periods; and

3. The Permittee shall calculate and record the 365-day average (arithmetic mean)

concentration of SO2 using all of the 1-hour average concentration values obtained

during the previous 365-day period.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition: 40

CFR Section 52.21 & Minn. R. 7007.3000; Minn. R.

7017.1006

COMS REQUIREMENTS hdr

Continuous Opacity Monitoring System (COMS): The Permittee shall calibrate,

operate and maintain a continuous monitoring system for the measurement of

opacity.

40 CFR Section 60.105(a); 40 CFR Section

63.1564(b)(1); Minn. R. 7011.1435(A); Minn. R.

7017.1010, subp. 1(A)-(C); Minn. R. 7011.1420, subp.

1(A)(1)

Emissions Monitoring: The owner or operator shall use a COMS to measure

opacity emissions from SV 019.

40 CFR Section 63.1564(b)(1); Minn. R. 7017.1006; 40

CFR Section 64.6(c); 40 CFR Section 64.7(b); Minn. R.

7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-273 02/12/15

QA Plan Required: Develop and implement a written quality assurance plan that

covers each COMS. The plan shall be on site and available for inspection within

30 days after monitor certification. The plan shall contain the written procedures

listed in Minn. R. 7017.1210, subp. 1. The plan shall include or reference the

manufacturer's spare parts list for each COMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

40 CFR Section 64.6(c); Minn. R. 7017.1210

Continuous Operation: COMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A COMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subp. 1; 40 CFR Section

60.13(e); 40 CFR Section 64.6(c); 40 CFR Section

64.7(c); Minn. R. 7017.0200

COMS Daily Calibration Drift (CD) Check: The CD shall be quantified and recorded

at zero (low-level) and upscale (high-level) opacity at least once daily. The COMS

must be adjusted whenever the calibration drift (CD) exceeds twice the

specification of PS-1 of 40 CFR pt. 60, Appendix B.

40 CFR Section 60.13(d); 40 CFR Section 64.6(c);

Minn. R. 7017.1210, subp 2

COMS Calibration Error Audit: due before end of each half-year starting 03/25/2008

Conduct three point calibration error audits at least 3 months apart but no greater

than 8 months apart. Filter values used shall be determined in accordance with 40

CFR pt. 60, Appendix B.

40 CFR pt. 60, Appendix B; Minn. R. 7017.1210, subp.

3; 40 CFR Section 64.6(c)

All COMS shall complete a minimum of one cycle of sampling and analyzing for

each successive 10-second period and one cycle of data for each successive

6-minute period.

Minn. R. 7017.1200, subp. 1, 2 & 3; 40 CFR Section

60.13(e)(1); 40 CFR Section 60.13(h)

Recordkeeping: The owner or operator must retain records of all COMS monitoring

data and supporting information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 64.9(b); Minn. R. 7017.0200; Minn. R.

7017.1130

CEM REQUIREMENTS FOR CO hdr

Continuous Emission Monitoring System (CEMS): The Permittee shall calibrate,

operate and maintain a continuous emissions monitoring system for the

measurement of CO emissions from SV 019.

40 CFR Section 63.1565(b)(1); Minn. R. 7017.1006

CO Calculations and Recordkeeping: The Permittee shall maintain records of the

calculated CO emissions in pounds per hour (lb/hr). The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

Minn. R. 7017.1006

CO Recordkeeping: The Permittee shall maintain records of the calculated hourly

average of CO in ppm, on a dry basis. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

40 CFR Section 60.105(a)(2); 40 CFR Section

63.1565(c)(1); Minn. R. 7011.1435

CMS REQUIREMENTS FOR CO hdr

Continuous Monitoring System (CMS): The Permittee shall calibrate, operate and

maintain a CMS for the measurement of CO emissions from the FCC Regenerator.

40 CFR Section 63.1565(b)(1); Minn. R. 7017.1006

FCC Regenerator Monitoring: The Permittee shall monitor the CO in FCC flue gas

at outlet of the FCC Regenerator whenever the FCC CO boilers are bypassed.

40 CFR Section 63.1565(b)(1); Minn. R. 7017.1006

CMS QA/QC: Twice a week, the Permittee shall validate and, if necessary,

calibrate CO flue gas analyzer installed at the outlet duct of the FCC Regenerator.

40 CFR Section 63.1565(b)(1); Minn. R. 7017.1006

CMS QA/QC: On an annual basis, the Permittee shall conduct a simple test to

compare data from the flue gas analyzer whenever a relative accuracy test is

conducted on the CO CEMS on the ESP stack. The test shall consist of an

instrumental (analyzer) method or and Orsat test depending on the concentration of

CO.

40 CFR Section 63.1565(b)(1); Minn. R. 7017.1006

CEM REQUIREMENTS FOR NOX hdr

Continuous Emission Monitoring System (CEMS): The Permittee shall calibrate,

operate and maintain a continuous monitoring system for the measurement of

nitrogen oxide (NOx).

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

NOx Emissions Measuring: The Permittee shall use NOx CEMS to measure

nitrogen oxide emissions from SV 019.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-274 02/12/15

NOx Emissions Calculation and Recordkeeping for BACT Limit: The Permittee

shall use the NOx CEMS to calculate and record NOx emissions from SV 019 in

units of parts per million (ppm) and in units of pounds of NOx per hour (lb/hr). The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

NOx Emissions Recordkeeping: The Permittee shall record the daily and 365-day

rolling average of NOx emissions for EU 228. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

Minn. R. 7007.0800, subp. 5

GENERAL REQUIREMENTS FOR ALL CEMS hdr

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C, and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

Minn. R. 7007.1130

PERFORMANCE TESTING REQUIREMENTS hdr

Performance Test: due before end of each 60 months starting 11/03/2011 to

measure PM emissions. The next performance test is due by 11/03/2016.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

Performance Test: due before end of each 36 months starting 11/03/2011 to

measure PM10 emissions. The next performance test is due by 11/03/2014.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-275 02/12/15

FCCU ESP (CE 006) Particulate Matter: FHR uses de-SOx catalyst at the FCCU.

During PM10 stack testing at the FCCU (EU 228), which will occur at the intervals

specified by MPCA guidance, FHR will apply de-SOx catalyst at an annualized

average rate representative of normal operating conditions. FHR shall include the

operating parameters used during normal operating conditions of the de-SOx

catalyst system with all submitted PM10 performance test plans.

Minn. R. 7007.0800, subp. 4

OTHER REQUIREMENTS hdr

Conduct Root Cause Failure Analysis (RCFA): The Permittee shall comply with the

RCFA as required by 2000 Global Consent Decree.

Minn. R. 7007.0800, subp. 2

Monitoring FCC for ppm SO2 limit: If the Permittee is complying with FCC 50 ppmv

SO2 limit, when FCC SO2 or O2 emissions data is not obtained because of CMS

system breakdowns, repairs, calibration checks and zero and span adjustments,

the Permittee shall obtain emissions data via alternate means to provide a

minimum of 18 hours per day in at least 22 out of 30 rolling successive calendar

days:

i) The test methods as described in 40 CFR Section 60.106(k);

ii) A spare continuous monitoring system; or

iii) Other monitoring systems as approved by the MPCA.

40 CFR Section 60.105(a)(13); 40 CFR Section

60.106; Minn. R. 7011.1435

Monitoring FCC SO2 concentration: If the Permittee is complying with FCC SO2

concentration limit of 50 ppmv (dry, 0% oxygen), the Permittee shall monitor SO2

emissions in ppmvd SO2 (dry, 0% oxygen). (2001 EPA Consent Decree, as

amended)

CAAA of 1990; Minn. R. 7007.0800, subp. 5; Minn. R.

7011.1435

Testing to Change Compliance Option: If the Permittee is changing FCC SO2

compliance option, the Permittee shall begin conducting daily tests as specified

under 40 CFR Section 60.108(d) immediately upon electing to become subject to a

different provision of 40 CFR Section 60.104(b).

40 CFR Section 60.108; Minn. R. 7011.1425; Minn. R.

7011.1430; Minn. R. 7011.1435

PM10 Calculations and Recordkeeping: The Permittee shall calculate and record

the 365-day rolling sum PM10 emissions using the most recent stack test emission

factor until an MPCA approved ammonia slip versus PM10 correlation using the

ammonia CMS in accordance with Minn. Rs. 7019.3040 to 7019.3100 is approved.

The records may be maintained in either electronic or paper format, unless

electronic or paper reports are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 5

The Permittee shall be allowed to propose an ammonia CMS correlation to quantify

PM10 emissions in lieu of using a stack test emission factor.

Minn. R. 7007.0800, subp. 2

Air Pollution Control Equipment: Downtime of CE 004, CE 005, and/or CE 068 is

not itself a deviation if the applicable permit limit requirement is met.

Minn. R. 7007.0800, subp. 2; Minn. R. 7007.0800,

subp. 16(J)

O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's spare

parts list for each CEMS and require that those parts be kept at the facility unless

the Commissioner gives written approval to exclude specific spare parts from the

list. The Commissioner may approve requested exclusions if the Commissioner

determines that it is not reasonable to keep a specific part on site after

consideration of the consequences of a malfunction of the part, the likelihood of a

malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

BYPASS MONITORING FOR PM EMISSIONS hdr

CO Bypassed Emissions Recordkeeping: The Permittee shall record that the

FCCU emissions exceed 1.0 lbs PM/1000 lb coke burn, when the FCCU CO boilers

are bypassed.

The records may be maintained in either electronic or paper format, unless

electronic or paper reports are expressly prohibited.

Alternative Monitoring Plan to Comply with 40 CFR

Section 60.13

CO Bypassed Emissions Report: The Permittee shall submit a report to the MPCA,

that the FCCU emission exceed 1.0 lbs PM/1000 lbs coke burn, that emissions are

approximately 3 lbs PM/1000 lbs coke burn and that emissions exceed 30%

opacity, when the FCCU CO boilers are bypassed.

Alternative Monitoring Plan to Comply with 40 CFR

Section 60.13

NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-276 02/12/15

The Permittee shall prepare and implement an operation, maintenance, and

monitoring (OM&M) plan according to the requirements in 40 CFR Section

63.1574(f) and operate at all times according to the procedures in the plan.

40 CFR Section 63.1565(a); 40 CFR Section

63.1574(f); 40 CFR Section 63.1569(a); 40 CFR

Section 63.1564(a)(3)

AMMONIA SLIP MONITOR REQUIREMENTS hdr

Stack Ammonia: When utilizing the approved ammonia slip correlation for

compliance demonstration, the Permittee shall operate and maintain CMS that

records the ammonia slip in the FCCU stack (SV 019).

Minn. R. 7007.0800, subp. 4

Monitor QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability.

Minn. R. 7007.0800, subp. 4

SEE COMPLIANCE ASSURANCE MONITORING REQUIREMENTS UNDER

CE006

hdr

STARTUP, SHUTDOWN, AND MALFUNCTION PLAN (SSMP) REQUIREMENTS hdr

At all times, including period of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.6(e)(1)(i)-(iii); Minn. R. 7011.7280;

Minn. R. 7017.2015, subp. 2(A)-(B)

Correct malfunctions as soon as practicable in accordance with the SSMP. 40 CFR Section 63.6(e)(1)(ii); 40 CFR Section

63.6(e)(1)(iii); Minn. R. 7011.7280

Record occurrence of startup, shutdown, and malfunction of process equipment or

of malfunction or maintenance of air pollution control equipment. Document

conformance with or deviation from SSMP.

40 CFR Section 63.1570(d); 40 CFR Section

63.10(b)(2)(i)-(v); 40 CFR Section 63.6(e)(3)(iii)-(iv);

Minn R. 7011.7280

Maintain up-to-date SSMP. 40 CFR Section 63.1570(d); 40 CFR Section

63.6(e)(1)(iii); 40 CFR Section 63.6(e)(2); 40 CFR

Section 63.6(e)(3)(i)-(ii); 40 CFR Section

63.6(e)(3)(v)-(vii); Minn. R. 7011.7280

If a malfunction occurs that was not addressed in the SSMP, revise the SSMP

within 45 days after the event.

40 CFR Section 63.6(e)(3)(viii);

Minn. R. 7011.7280

Meet the requirements for bypass lines set forth in 40 CFR Section 63.1569. 40 CFR Section 63.1569(a) & (c)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-277 02/12/15

Subject Item: EU 241 #1 H2 Plant Reformer/Heater - Process Heater

Associated Items: GP 055 Emission Units subject to Minn. R. built before June 11, 1973

MR 129 33H2 Fuel Gas Flowmeter

SV 073 33H1 2 Stack (33H4)

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 0.045 lbs/million Btu heat input using 3-hour

Rolling Average (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 2

Sulfur Dioxide: less than or equal to 14.1 lbs/hour using 3-hour Rolling Average .

This limit is applicable to EU240 and EU241.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 14.1 lbs/hour using 24-hour Rolling Average .

This limit is applicable to EU240 and EU241.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 49.4 tons/year using 12-month Rolling Average

. This limit is applicable to EU240 and EU241.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 14.1 lbs/hour using 1-Hour Rolling Average .

This limit is applicable to EU240 and EU241. The 1-hr emission limitations for fuel

gas combustion sources is a state-only requirement and, pursuant to Minn. R.

7007.1750, is not enforceable by the EPA administrator or citizens under the Clean

Air Act.

Minn. R. 7009.0080

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1405, subp. 3(A)

Opacity: less than or equal to 20 percent opacity using 6-minute Average except for

one six-minute period per hour of not more than 60 percent opacity. Compliance

with the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1405, subp. 3(B)

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average

Minn. R. 7011.1405, subp. 2

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Heat Input: less than or equal to 121.1 million Btu/hour using 8-hour Block Average

based on the higher heating value (HHV) of fuel burned. Downtime of 15 or more

minutes is not included as operating time.

The unit may not be operated at a higher input rate unless a performance test is

conducted at a higher rate and the Permittee receives written verification of the test

results from the MPCA. This limit applies unless the Permittee installs and certifies

CEMS to directly measure NOx.

Minn. R. 7017.2025, subp. 3

Recordkeeping of Heat Input: The Permittee shall calculate the average heat input

for each 8-hour block by dividing the total heat input by the total operating time in

each 8-hour block. Downtime of 15 or more minutes is not to be included as

operating time. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

MONITORING REQUIREMENTS hdr

Monitoring for NOx emissions: The Permittee shall continuously monitor fuel

combustion rate and stack O2. The Permittee shall use the most recent correlation

based on the performance test results to determine NOx lb/MMBtu emissions on an

hourly basis. (2001 EPA Consent Decree, as amended)

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 4

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Emission Calculation and Recordkeeping: The Permittee shall calculate and

record the 3-hour (arithmetic mean) lb/MMBtu of NOx using all of the 1-hour

averages obtained during the previous 3-hour period. (2001 EPA Consent Decree,

as amended).

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-278 02/12/15

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances. (2001 EPA Consent Decree, as

amended).

Title I Condition: CAAA of 1990; Minn. R. 7007.0800,

subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

PERFORMANCE TEST REQUIREMENT hdr

Performance Test: due before end of each 36 months starting 11/09/2014 to

measure NOx emissions from SV 073.

For additional applicable performance test requirements see "General Performance

Test Requirements" in Table A, subject item "Total Facility".

Minn. R. 7017.2020, subp. 1

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENTS hdr

Firebox O2: The Permittee shall operate and maintain a CMS that records the

firebox O2.

Minn. R. 7007.0800, subp. 4

Monitor QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure analyzer reliability,

including but not limited to annual calibrations.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-279 02/12/15

Subject Item: EU 254 Unit 94H3-Thermal Oxidizer Back-up - Other Combustion

Associated Items: CE 029 Direct Flame Afterburner

CE 051 Other

MR 144 94H3 SO2 Analyzer

SV 146 94H3 Stack

What to do Why to do it

LIMIT APPLIES TO THE OSWTP DURING OPERATION OF EITHER EU 254 OR

EU 282). EU 282 IS THE PRIMARY OSWTP OXIDIZER; EU 254 IS THE

BACKUP.)

SEE ALL REQUIREMENTS UNDER EU 282.

Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-280 02/12/15

Subject Item: EU 276 Central Buffer Zone Offgas (86H41) - Refining Equipment

Associated Items: CE 057 Direct Flame Afterburner

MR 002 Natural Gas Flow to 86H41

MR 099 SVE System: Temperature Monitor for Central Buffer at 86H41

SV 143 86H41 Stack

What to do Why to do it

EMISSION LIMIT hdr

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average . Limit does not apply during periods of startup, shutdown,

or malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section 60.8(c);

Minn. R. 7011.1435(A)

SEE POLLUTION CONTROL EQUIPMENT AND CAM REQUIREMENTS UNDER

CE 057.

hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-281 02/12/15

Subject Item: EU 277 West Buffer Zone Offgas (88H2) - Refining Equipment

Associated Items: CE 033 Other (88H2)

CE 056 Direct Flame Afterburner

MR 100 SVE System: Temperature Monitor for West Buffer (88H2)

MR 140 Natural Gas 88H-2 SVE Oxidizer

SV 142 88H2 Stack

What to do Why to do it

EMISSION LIMIT hdr

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average . Limit does not apply during periods of startup, shutdown,

or malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section 60.8(c);

Minn. R. 7011.1435(A)

SEE POLLUTION CONTROL EQUIPMENT AND CAM REQUIREMENTS UNDER

CE 056.

hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-282 02/12/15

Subject Item: EU 282 OSWTP - Thermal Oxidizer - Other Combustion

Associated Items: CE 028 Direct Flame Afterburner w/Heat Exchanger

CE 029 Direct Flame Afterburner

CE 051 Other

MR 101 94H1 & 94H3 Natural Gas Flow

MR 102 94H-1 Thermocouple for Fire Box Temperature

MR 103 Temperature Monitor (Stack) for 94H-3 Thermal Oxidizer

MR 104 94H1 SO2 Analyzer

MR 144 94H3 SO2 Analyzer

MR 145 Flow Meter for 94H1 Exhaust Gases

MR 146 Flow Meter for 94H3 Exhaust Gases

SV 125 94H1 Stack

SV 146 94H3 Stack

What to do Why to do it

EMISSION LIMITS

(LIMITS APPLY TO THE OSWTP DURING OPERATION OF EITHER EU 254 OR

EU 282). EU 282 IS THE PRIMARY OSWTP OXIDIZER; EU 254 IS THE

BACKUP.)

Except when switching WWTP gases from one oxidizer to the other, only one

oxidizer may combust gases from OSWTP equipment at a time. The other oxidizer

may be fired concurrently with natural gas for standby purposes.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 50.71 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 50.71 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 39.4 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 50.71 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Operational Restriction: The Permittee shall only operate one oxidizer at a time. Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 38.0 tons/year using 365-day Rolling Sum for

emissions from the combustion of waste gas. This limit shall be effective upon the

completion of initial certification of the SO2 CEMS.

For the first 365 days after initial certification of the SO2 CEMS, SO2 emissions in

tons/year are limited as determined by the following equation:

E = 38.0 [0.15 + 0.85(D/365)]

where

E = SO2 emissions in total tons since startup

D = number of day after startup

Title I Condition: Limit to avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Volatile Organic Compounds: less than or equal to 3.42 lbs/hour using 365-day

Rolling Average . This limit includes VOC emissions from the API separator, basins

7A and 7B, and the thermal oxidizers. (Netting Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm[162 ppm]). This limit applies to the H2S

content of fuel gas burned in CE 028 and CE 029 and does not apply during

periods of startup, shutdown, upset and malfunction provided that during such

periods good air pollution control practices are implemented.

40 CFR Section 60.104(a)(1); 40 CFR Section

60.105(e)(3)(ii); 40 CFR Section 60.8(c); Minn. R.

7011.1420, subp. 2; Minn. R. 7011.1435(A)

Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0110; Minn. R. 7011.0120

Fuel Usage: less than or equal to 625 million cubic feet/year using 365-day Rolling

Sum of natural gas consumption.

Title I Condition: Limit to avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Fuel Restriction: The Permittee shall burn natural gas in conjunction with oxidation

of gases from OSWTP equipment.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-283 02/12/15

RECORDKEEPING AND CALCULATIONS REQUIREMENTS hdr

Hourly SO2 Emissions: The Permittee shall use the SO2 CEMS and the stack gas

flow meters to calculate and record each 1-hour average SO2 lb/hr emission rate

from EU 282 OR EU 254. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Daily SO2 Emissions: The Permittee shall calculate and record daily and a

365-day rolling average of the SO2 emissions from EU 282 OR EU 254 for the

previous 365-day period. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Monthly SO2 Emissions: The Permittee shall calculate and record the monthly and

12-month rolling average SO2 emissions from EU 282 OR EU 254. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Fuel Usage Recordkeeping: The Permittee shall calculate and record daily and

365-day rolling sum of the total natural gas consumption from EU 282 OR EU 254

for the previous 365-day period. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

VOC Recordkeeping Associated with Netting Limit: The Permittee shall record the

daily VOC emissions in lb/hr. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

OTHER REQUIREMENT hdr

Conduct Root Cause Failure Analysis (RCFA): The Permittee shall comply with the

RCFA as required by 2000 Global Consent Decree.

Minn. R. 7007.0800, subp. 2

Control device and closed vent system must be operated at all times when waste is

in the waste management unit vented to the control device.

40 CFR Section 61.349(b); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Maintain compliance with design, equipment, work practice, operational standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

The control device shall be designed and operated in accordance with the following

conditions:

(i) An enclosed combustion device (e.g., a vapor incinerator, boiler, or process

heater) shall meet one of the following conditions:

(A) Reduce the organic emissions vented to it by 95 weight percent or greater;

(B) Achieve a total organic compound concentration of 20 ppmv (as the sum of the

concentrations for individual compounds using Method 18) on a dry basis corrected

to 3 percent oxygen; or

(C) Provide a minimum residence time of 0.5 seconds at a minimum temperature of

760 °C (1,400 °F). If a boiler or process heater issued as the control device, then

the vent stream shall be introduced into the flame zone of the boiler or process

heater.

40 CFR Section 61.349(a)(2); 40 CFR 60.692-5(a); 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

If visible defects are observed during an inspection, or if other problems are

identified, or if detectable emissions are measured, a first effort to repair the

closed-vent system and control device shall be made as soon as practicable but no

later than 5 calendar days after detection. Repair shall be completed no later than

15 calendar days after the emissions are detected or the visible defect is observed.

40 CFR Section 61.349(g); 40 CFR Section

61.357(d)(8); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

a) Delay of repair of facilities or units will be allowed if the repair is technically

impossible without a complete or partial facility or unit shutdown.

(b) Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR 60.692-6; 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-284 02/12/15

MONITORING REQUIREMENTS hdr

Closed vent system and control device shall be designed to operate with no

detectable emissions as indicated by an instrument reading of less than 500 ppmv

initially and annually by Method 21 monitoring. Closed vent systems and control

devices subject to NSPS QQQ (e.g. the oil-water separator closed vent system

piping to the thermal oxidizers and the thermal oxidizer control devices) shall be

monitored semi-annually.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.349(a)(1)(i); 40 CFR

60.692-5(e)(1).

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR 60.696(b); 40 CFR Section 63.655(a); Minn.

R. 7011.9930(E)

(continued from above)

4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR 60.696(b); 40 CFR Section 63.655(a); Minn.

R. 7011.9930(E)

Each closed-vent system and control device shall be visually inspected quarterly.

The visual inspection shall include inspection of ductwork and piping and

connections to covers and control devices for evidence of visible defects such as

holes in ductwork or piping and loose connections.

40 CFR Section 61.349(f); 40 CFR Section 61.356(g);

40 CFR Section 61.357(d)(8); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Vent systems that contain any bypass line that could divert the vent stream away

from a control device shall install, maintain, and operate according to the

manufacturer's specifications a flow indicator that provides a record of vent stream

flow away from the control device at least once every 15 minutes OR ensure the

bypass line valve is closed by securing with a car-seal or lock-and-key type device.

Exception is for a vent to atmosphere that remains in a closed, sealed position

during normal operations except when the device needs to open to prevent

physical damage or permanent deformation of the closed-vent system resulting

from malfunction of the unit in accordance with good engineering and safety

practices for handling flammable, explosive, or other hazardous materials.

40 CFR Section 61.349(a)(1); 40 CFR Section

61.355(h); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Owners or operators using a closed-vent system that contains any bypass line that

could divert a vent stream from a control device shall do the following:

(1) Visually inspect the bypass line valve at least once every month, checking the

position of the valve and the condition of the car-seal or closure mechanism

required under 40 CFR Section 61.349(a)(1)(ii) to ensure that the valve is

maintained in the closed position and the vent stream is not diverted through the

bypass line.

(2) Visually inspect the readings from each flow monitoring device required by 40

CFR Section 61.349(a)(1)(ii) at least once each operating day to check that vapors

are being routed to the control device as required.

40 CFR Section 61.354(f); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-285 02/12/15

Install, calibrate, maintain, and operate according to the manufacturer's

specifications a device to continuously monitor the control device operation as

specified below, unless alternative monitoring procedures or requirements are

approved. Inspect at least once each operating day the data recorded by the

monitoring equipment to ensure that the control device is operating properly.

(1) For a thermal vapor incinerator, a temperature monitoring device equipped with

a continuous recorder. The device shall have an accuracy of ±1 percent of the

temperature being monitored in °C or ±0.5 °C, whichever is greater. The

temperature sensor shall be installed at a representative location in the combustion

chamber.

40 CFR Section 61.349(h); 40 CFR Section 61.354(c);

40 CFR Section 61.354(c)(1); 40 CFR 60.695(a)(1); 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

CEM REQUIREMENTS FOR SO2 hdr

SO2 Emissions: The Permittee shall use the combination of the stack flow meter(s)

and SO2 CEMS to measure SO2 emissions from SV 125 or SV 146.

40 CFR Section 60.105(a)(4); Minn. R. 7007.0800,

subp. 4

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 3

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

40 CFR pt. 60, Appendix F, Section 4.1; 40 CFR

60.13(d)(1); Minn. R. 7017.1170, subp. 3

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C, and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix. F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction, the time required to

obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

Records of Startup, Shutdown or Malfunction: Any owner or operator subject to the

provisions of NSPS shall maintain records of the occurrence and duration of any

startup, shutdown, or malfunction in the operation of an affected facility; any

malfunction of the air pollution control equipment; or any periods during which a

which a continuous monitoring system or monitoring device is inoperative.

40 CFR Section 60.7(b)

SEE POLLUTION CONTROL EQUIPMENT AND CAM REQUIREMENTS UNDER

CE 028.

hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-286 02/12/15

Subject Item: EU 296 No. 4 Hydrogen Plant Reformer - Refining Equipment

Associated Items: GP 003 ULSD Project CO Emissions

GP 004 ULSD Project VOC Emissions

SV 166 New Hydrogen Plant Reformer Furnace

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 157.7 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 2

Sulfur Dioxide: less than or equal to 69.4 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 69.4 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 243.3 tons/year using 12-month Rolling

Average

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 69.4 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . The total emissions of sulfur dioxide from all existing and new fuel

gas combustion devices and indirect heating equipment shall be divided by the

total heat input of all such devices and equipment to determine compliance with

this part; provided that no owner or operator shall cause to be discharged from any

one unit of new indirect heating equipment any gases which contain sulfur dioxide

in excess of 3.0 pounds per million Btu heat input.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity ; except for one six-minute period

per hour of not more than 60% opacity. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Burn refinery fuel gas, natural gas or PSA purge gas only in the

unit.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21& Minn. R.

7007.3000

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 2

CEM REQUIREMENTS FOR NOx hdr

Emissions Monitoring: The Permittee shall use a nitrogen oxides (NOx) CEMS to

measure NOx emissions from SV 166.

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 5

CMS Quality Control (QC) Program: The Permittee shall development and

implement a CEMS QC program and keep records of such procedures of 40 CFR

pt. 60, Appendix B. 40 CFR pt. 60, Appendix F shall be used to determine

out-of-control periods for CEMS.

40 CFR Section 63.8(d)

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-287 02/12/15

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C, and D of

Minn. R. 7017.1090, subp. 2

Minn. R. 7017.1090, subps. 1 and 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Calculation and Recordkeeping: The Permittee shall calculate and record the

daily and 365-day rolling sum NOx emissions from EU 296 and EU 295. The

records may be maintained in either electronic or paper format, unless electronic or

paper records are expressly prohibited.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-288 02/12/15

Subject Item: EU 312 No. 6 Cooling Tower Diesel Pump - Reciprocating IC Engine

Associated Items: GP 011 Diesel Engines with SIP Conditions and <83.3 hr/mon

MR 187 Catalyst Inlet temperature for #6 CT Diesel Pump (81TI8210)

MR 188 Catalyst Bed Differential Pressure for #6 CT Diesel Pump (81PDT8211)

SV 171 No. 6 Cooling Tower Diesel Pump

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 0.50 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the fuel sulfur content standard set forth below

will demonstrate compliance with this requirement.

Minn. R. 7011.2300, subp. 2

Opacity: less than or equal to 20 percent opacity once operating temperatures have

been attained. (visible air contaminants)

Minn. R. 7011.2300, subp. 1

OTHER LIMITS AND REQUIREMENTS hdr

Operating Hours: less than or equal to 1,000 hours/year using 12-month Rolling

Sum

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Content of Fuel: less than or equal to 0.050 percent by weight of diesel fuel.

Certificate of Analysis retained onsite demonstrating generally that all FHR diesel

meets the federal ULSD standard satisfies this requirement.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING RQUIREMENTS hdr

Diesel Fuel Certification: The Permittee shall retain records demonstrating sulfur

contents is less than 0.050 percent by weight. Certificates of Analysis retained

onsite demonstrating generally that all FHR diesel meets the federal ULSD

standard satisfies this requirement. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited

Minn. R. 7007.0800, subp. 5

Recordkeeping of Hours of Operation: By the 28th day of each month, the

Permittee shall record the hours of operation and 12-month rolling sum for the

previous month. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS hdr

Emissions Limitations: Reduce CO emissions by 70 percent or more. 40 CFR Section 63.6600(d); 40 CFR pt. 63, subp.

ZZZZ,Tables 2c and 5b; 40 CFR Section 63.6640(a);

40 CFR pt. 63, subp. ZZZZ, Tables 2a and 3a; Minn.

R. 7011.8150

Operating Limitations: Maintain the catalyst so that the pressure drop across the

catalyst does not change by more than 2 inches of water at 100 percent load (plus

or minus 10 percent load) from the pressure drop across the catalyst that was

measured during the initial performance test.

40 CFR Section 63.6600(d); 40 CFR pt. 63, subp.

ZZZZ, Tables 1a and 2b; 40 CFR Section 63.6630(b);

Minn. R. 7011.8150

Operating Limitations: Maintain the temperature of the stationary RICE exhaust so

that the catalyst inlet temperature is greater than or equal to 450 degrees F and

less than or equal to 1350 degrees F.

40 CFR Section 63.6600(d); Tables 1b and 2b; 40

CFR Section 63.6630(b); Minn. R. 7011.8150

Diesel Fuel Requirements: Sulfur content 500 ppm maximum and Cetane index or

aromatic content as follows: (I) a minimum cetane index of 40 or (ii) a maximum

aromatic content of 35 volume percent. Compliance with this requirement can be

demonstrated by retaining FHR Certificate of Analysis generally demonstrating that

diesel fuel produced by FHR meets this requirement.

40 CFR Section 63.6604; 40 CFR Section 80.510(b);

Minn. R. 7011.8150

Conduct performance tests annually. If the results of any subsequent annual

performance test indicate the stationary RICE is not in compliance with the CO

emission limitation, or the Permittee deviates from any of the operating limitations,

the Permittee must resume semiannual performance tests.

40 CFR Section 63.6615; 40 CFR pt. 63, subp. ZZZZ,

Table 3.1 Footnote 1; Minn. R. 7011.8150

Performance Tests: Measure the O2 at the inlet and outlet of the control device and

measure the CO at the inlet and the outlet of the control device using portable CO

and O2 analyzers: following the methods listed in Table 4.

40 CFR Section 63.6620; Table 4.1(i) and (ii);

Footnote a

Operation and maintenance of continuous monitoring systems: Maintain and

operate each CMS/CPMS as specified in 40 CFR Section 63.6(e)(1); Must keep the

necessary parts for routine repairs of the CMS equipment readily available.

40 CFR Section 63.8(c)(1)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-289 02/12/15

Monitoring Requirements: Maintain a site-specific monitoring plan that addresses

the monitoring system design, data collection and the quality assurance and quality

control elements as outlined in 40 CFR Section 63.6625 (b)(1)(i) through (v) and in

40 CFR Section 63.8 (d). The applicable date for the requirement to prepare a

site-specific monitoring plan was September 6, 2011, and completed by FHR.

40 CFR Section 63.6625(b); 40 CFR pt. 63, subp.

ZZZZ, Table 5; 40 CFR Section 63.8; Minn. R.

7011.8150

Monitoring Requirements: The CPMS must collect data at least once every 15

minutes.

40 CFR Section 63.6625(b)(3);

40 CFR Section 63.6635

Monitoring Requirements: For a CPMS for measuring temperature range, the

temperature sensor must have a minimum tolerance (maximum inaccuracy) of 5

degrees F or 1 percent of the measurement range, whichever is larger.

40 CFR Section 63.6625(b)(4)

Conduct the CPMS equipment performance evaluation, system accuracy audits, or

other audit procedures specified in the site-specific monitoring plan at least

annually.

40 CFR Section 63.6625(b)(5) and (6)

Collect the catalyst inlet temperature data and reduce data to 4 hour rolling

averages and maintain the 4 hour rolling averages within the operating limitations

for the catalyst inlet temperature.

40 CFR Section 63.6640(a); 40 CFR pt. 63, subp.

ZZZZ, Table 6.1; Minn. R. 7011.8150

Measure the pressure drop across the catalyst at least once per month and

demonstrate that the pressure drop across the catalyst is within the operating

limitation established during the performance test.

40 CFR Section 63.6640 (a); 40 CFR pt. 63, subp.

ZZZZ, Table 6.1; Minn. R. 7011.8150

If the Permittee changes the catalyst, the facility must reestablish the values of the

operating parameters measured during the initial performance test. When the

facility reestablishes the values of the operating parameters, the facility must also

conduct a performance test to demonstrate that the facility is meeting the required

emission limitation applicable to the stationary RICE.

40 CFR Section 63.6640(b); Minn. R. 7011.8150

Install closed crankcase ventilation system or open crankcase filtration emission

control system to filter oil mist, particulates and metals. Must follow manufacturer's

instructions for maintenance of the appropriate crankcase.

40 CFR Section 63.6625(g); Minn. R. 7011.8150

Minimize the engine's time spent at idle during startup and minimize the engine's

startup time to a period needed for appropriate and safe loading of the engine, not

to exceed 30 minutes, after which the emission standards applicable to all times

other than startup apply.

40 CFR Section 63.6625(h); Minn. R. 7011.8150

Notification Submittals: Submit a Notification of Intent to conduct a performance

test and site-specific performance evaluation test plan at least 60 days before the

performance test is scheduled to begin as required in 40 CFR Section 63.7(b)(1) or

as required by delegated authority (MPCA).

40 CFR Section 63.6645(a); 40 CFR Section 63.6645

(g); 40 CFR Section 63.7 (b); 40 CFR Section

63.8(e)(2), 40 CFR Section 63.9(e); Minn. R.

7011.8150

Compliance report must contain all the information as described in 40 CFR Section

63.6650(c) through (e) as applicable. Report each instance in which the Permittee

did not meet the requirements of the general provisions in 40 CFR pt. 63, subp.

ZZZZ, Table 8 that applies.

40 CFR Section 63.6650(c) through

(e); 40 CFR pt. 63. subp. ZZZZ, Table 7.1. 40 CFR

Section 63.6640 (e); Minn. R. 7011.8150

Submit performance test results within 60 days following the completion of the

performance test, or sooner, if required by delegated authority.

40 CFR Section 63.10(d)(2)

General Recordkeeping Requirements: The owner or operator shall maintain files

of all information (including all reports and notifications) required by 40 CFR pt. 63

subp. ZZZZ, recorded in a form suitable and readily available for expeditious

inspection and review including all information required by 40 CFR Section

63.10(b). The files shall be kept for at least five (5) years following the date of each

occurrence, measurement, maintenance, corrective action, report or record.

40 CFR Section 63.6655; 40 CFR Section 63.10(b);

Minn. R. 7011.8150

At all times, including periods of startup, shutdown, and malfunction, operate and

maintain equipment and associated air pollution control equipment, in a manner

consistent with good air pollution control practices for minimizing emissions.

40 CFR Section 63.8 (c); 40 CFR Section 63.6 (e) (1);

40 CFR Section 63.6605; Minn. R. 7011.8150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-290 02/12/15

Subject Item: EU 313 Steam Boiler No. 9 - Boiler

Associated Items: SV 173 Boiler No. 9 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 46.3 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 2

Nitrogen Oxides: less than or equal to 0.20 lbs/million Btu heat input using 30-day

Rolling Average (expressed as NO2), if the unit is a high heat release rate unit. A

"high heat release rate" is defined as a heat release rate greater than 70,000

Btu/hour-cubic foot.

40 CFR Section 60.44b(a)

Nitrogen Oxides: less than or equal to 0.10 lbs/million Btu heat input using 30-day

Rolling Average (expressed as NO2), if the unit is a low heat release rate unit. A

"low heat release rate" is defined as a heat release rate of 70,000 Btu/hr-cubic foot

or less.

The 30-day rolling average emission rate is calculated as the average of all hourly

emissions data recorded by the monitoring system during the 30 day period. A new

30 day rolling average emission rate is calculated each steam generating unit

operating day.

40 CFR Section 60.44b(a)

Hydrogen Sulfide: less than or equal to 90 parts per million using 365-day Rolling

Average by volume.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7007.0800, subp. 2

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm[162 ppm]). This limit applies to the

hydrogen sulfide content of fuel gas burned in the units. Existing continuous H2S

monitoring systems on the existing refinery gas mix drums will be used to

demonstrate compliance with this limit.

40 CFR Section 60.104(a)(1); Minn. R. 7011.1410,

subp. 2

Sulfur Dioxide: less than or equal to 9.9 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.9 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 23.5 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 9.9 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . The total emissions of sulfur dioxide from all existing and new fuel

gas combustion devices and indirect heating equipment shall be divided by the

total heat input of all such devices and equipment to determine compliance with

this part; provided that no owner or operator shall cause to be discharged from any

one unit of new indirect heating equipment any gases which contain sulfur dioxide

in excess of 3.0 pounds per million Btu heat input.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.030 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lb/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit. This limit is more stringent than Minn. R. 7011.1410,

subp. 3(B)(1).

40 CFR Section 60.43b(h)(1); Minn. R. 7011.1410,

subp. 3(B)(1)

Opacity: less than or equal to 20 percent opacity ; except for one six-minute period

per hour of not more than 60% opacity. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)(2)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Burn refinery fuel gas or natural gas only in the unit. Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Recordkeeping: Record and maintain records of each type of fuel combusted in

the unit on a monthly basis. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 2

CEM REQUIREMENTS FOR NOx hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-291 02/12/15

Emissions Monitoring: The Permittee shall use a nitrogen oxides (NOx) CEMS to

measure NOx emissions from SV 173. Specifications for the operation of the

monitoring equipment are in 40 CFR Section 60.48b(c), (d), (e), (f), and Appendix

B.

40 CFR Section 60.48b; Minn. R. 7017.1006

The Permittee shall operate a NOx CEMS. The operation of the CEMs will meet the

performance requirements as specified in 40 CFR Section 60.46b.

Minn. R. 7017.1006

Records of Startup, Shutdown, or Malfunction: Any owner or operator subject to the

provisions of 40 CFR pt. 60, subp. Db, shall maintain records of the occurrence and

duration of any startup, shutdown, or malfunction in the operation of an affected

facility; any malfunction of the air pollution control equipment; or any periods during

which a continuous monitoring system or monitoring device is inoperative.

40 CFR Section 60.7(b)

CMS Quality Control (QC) Program: The Permittee shall development and

implement a CEMS QC program and keep records of such procedures of 40 CFR

pt. 60, Appendix B. 40 CFR pt. 60, Appendix F shall be used to determine

out-of-control periods for CEMS.

40 CFR Section 63.8(d)

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily.

The CEMS shall be adjusted whenever the CD exceeds twice the specification of

40 CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C, and D of

Minn. R. 7017.1090, subp. 2.

40 CFR Section 63.8(c)(1); 40 CFR Section 60.13(e);

Minn. R. 7017.1090, subps. 1 and 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

NOx Calculation and Recordkeeping: The Permittee shall calculate and record the

daily NOx emissions and 365-day rolling sum of NOx emissions. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-292 02/12/15

Maintain records of the following information:

(1) Calendar date.

(2) The average hourly nitrogen oxides emission rates (expressed as NO2) (ng/J or

lb/million Btu heat input) measured or predicted.

(3) The 30-day average nitrogen oxides emission rates (lb/mmBtu heat input)

calculated at the end of each steam generating unit operating day from the

measured or predicted hourly nitrogen oxide emission rates for the preceding 30

steam generating unit operating days.

(4) Identification of the steam generating unit operating days when the calculated

30-day average nitrogen oxides emission rates are in excess of the nitrogen oxides

emissions standards under Section 60.44b, with the reasons for such excess

emissions as well as a description of corrective actions taken.

(5) Identification of the steam generating unit operating days for which pollutant

data have not been obtained, including reasons for not obtaining sufficient data and

a description of corrective actions taken.

40 CFR Section 60.49b(g)

The owner or operator of an affected facility may submit electronic quarterly reports

for NOx in lieu of submitting the written reports. The format of each quarterly

electronic report shall be coordinated with the MPCA. The electronic report(s) shall

be submitted no later than 30 days after the end of the calendar quarter and shall

be accompanied by a certification statement from the owner or operator, indicating

whether compliance with the applicable emission standards and minimum data

requirements of 40 CFR pt. 60, subp. Db was achieved during the reporting period.

Before submitting reports in the electronic format, the owner or operator shall

coordinate with the MPCA to obtain their agreement to submit reports in this

alternative format.

40 CFR Section 60.49b(v)

The Permittee shall record and maintain records of the amounts of each fuel

combusted during each day and calculate the annual capacity factor individually for

each fuel combusted for the reporting period. The annual capacity factor is

determined on a 12-month rolling average basis with a new annual capacity factor

calculated at the end of each calendar month. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

40 CFR Section 60.49b(d)

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-293 02/12/15

Subject Item: EU 324 #3 Crude Unit Vacuum Heater - Process Heater

Associated Items: MR 152 NOx Monitor at 25H4

MR 153 CO Monitor at 25H4

MR 154 O2 Monitor at 25H4

MR 155 Fuel Gas Flow Meter at 25H4

SV 176 25H4 Stack

What to do Why to do it

EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 32.1 tons/year using 365-day Rolling Sum Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Monoxide: less than or equal to 7.1 tons/year using 365-day Rolling Sum . Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit applies to the H2S

content of the fuel gas burned in the unit. Compliance determined with the H2S

monitor at the 45 unit refinery fuel gas mix drum (see GP 111).

40 CFR 60.104(a)(1); Minn. R. 7011.1410, subp. 2

Sulfur Dioxide: less than or equal to 12.6 lbs/hour using 3-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 12.6 lbs/hour using 24-hour Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 44.1 tons/year using 12-month Rolling Average Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 12.6 lbs/hour using 1-Hour Rolling Average .

The 1-hr emission limitations for fuel gas combustion sources is a state-only

requirement and, pursuant to Minn. R. 7007.1750, is not enforceable by the EPA

administrator or citizens under the Clean Air Act.

Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . Compliance with the hydrogen sulfide limit constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(A); Minn. R. 7011.1420,

subp. 2(B)

Total Particulate Matter: less than or equal to 0.40 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.00745 lbs/million Btu heat

imput based on the AP-42 emission factor for natural gas. Compliance with the fuel

restriction constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)(1)

Opacity: less than or equal to 20 percent using 6-minute Average exept for one

six-minute period per hour of not more than 60 percent opacity. Compliance with

the fuel restriction requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)(2)

OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery fuel gas and natural gas only. Minn. R. 7007.0800, subp. 2

CONTINUOUS EMISSION MONITORING SYSTEMS (CEMS) hdr

Install, operate, and maintain NOx, CO, and O2 CEMS in accordance with 40 CFR

pt. 60, Appendix B and Appendix F. See additional CEMS requirements under MR

152, 153, and 154.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn R. 7017.1006

RECORDKEEPING REQUIREMENTS hdr

Daily Recordkeeping: The Permittee shall maintain daily records of all monitoring

data and calculations for nitrogen oxides, carbon monoxide, oxygen, and type and

amount of each fuel combusted to show continuous compliance with the applicable

emission limits. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format unless electronic or paper records are expressly prohibited. The calculation

and recordkeeping requirements associated with the 1-hr emission limitations for

fuel gas combustion sources is a state-only requirement and is not enforceable by

the EPA administrator or citizens under the Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R.

7009.0080
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-294 02/12/15

SO2 Emission Calculations and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of total stack SO2 emissions in tons/year.

The records may be maintained in either electronic or paper format unless

electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

CMS REQUIREMENTS hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain a continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device. The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability

including, but not limited to, annual calibrations of fuel gas flow meters.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-295 02/12/15

Subject Item: EU 336 Coke Drum System E and F - Coke Handling Equipment

What to do Why to do it

A. OPERATIONAL STANDARDS hdr

Pressure: less than or equal to 2.0 psi (gauge) using 365-day Rolling Average,

effective upon initial startup of the new 25H2 (EU 353) furnace or new 23H3 (EU

352) furnace, whichever is first, as part of the #3 Crude/Coker Improvements

permit. The first full compliance period will be 365 days after initial startup of EU

353 or EU 352, whichever is first, as part of the #3 Crude/Coker Improvements

permit. The coke drums at the 23 Unit shall be managed in an enclosed blowdown

system and the uncondensed vapor must either be recovered (e.g., sent to the

delayed coking unit fractionators) or vented to the fuel gas system, a fuel gas

combustion device or a flare, until the coke drum pressure reaches 2.0 psig or less.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Pressure: less than or equal to 5.0 psi (gauge) prior to discharging the coke drum

steam exhaust to the atmosphere. This limit is effective upon initial startup of the

new 25H2 (EU353) furnace or new 23H3 (EU352) furnace, whichever is first, as

part of the #3 Crude/Coker Improvements permit. Until the coke drum pressure

reaches 5.0 psig, the coke drum steam exhaust must be managed in an enclosed

blowdown system and the uncondensed vapor must either be recovered (e.g., sent

to the delayed coking unit fractionators) or vented to the fuel gas system, a fuel gas

combustion device or a flare.

40 CFR Section 60.103a(i)

B. RECORDKEEPING AND REPORTING REQUIREMENTS hdr

Recordkeeping: The Permittee shall calculate and record the pressure reading to

which the coke drum is depressured prior to opening the coke drum steam exhaust

to the atmosphere. If more than one monitor is used to measure pressure for

compliance, the value shall be based on the median of readings taken from the

multiple monitors. The average of the pressure readings for each 365-day Rolling

Average shall be calculated from the reading for each coke drum depressuring

event, as provided above, and recorded by the 28th day of each month for the

365-day Rolling Average periods ending on the last day of the preceding month.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Monitoring Equipment: The Permittee shall install and maintain a pressure monitor

or multiple monitors on each coke drum to conduct pressure monitoring required by

this permit. The monitoring equipment must be installed, in use, and properly

maintained.

Minn. R. 7007.0800, subp. 4
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-296 02/12/15

Subject Item: EU 352 23H3 Heater - Process Heater

Associated Items: CE 072 SCR (Selective Catalytic Reduction)

MR 191 23H-3 O2 Monitor

MR 192 23H-3 NOx Monitor

MR 193 23H-3 CO Monitor

MR 194 23H-3 Fuel Flowmeter

MR 199 23H3 Stack Temperature

SV 183 23H3 #3 Coker Heater Stack

What to do Why to do it

A. EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 11.0 tons/year using 365-day Rolling Sum .

For the first 364 days after initial certification of the NOx CEMS, NOx emissions are

limited as determined by the following equation:

E=11.0 x [0.15 + 0.85(D/365)]

where

E=NOx emissions in total tons

D=number of days after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 40 parts per million using 30-day Rolling

Average (dry basis, corrected to 0 percent excess air) determined daily; or

40 CFR Section 60.102a(g)(2)(i)(A)

Nitrogen Oxides: less than or equal to 0.040 lbs/million Btu heat input using 30-day

Rolling Average based on higher heating value (HHV), determined daily.

40 CFR Section 60.102a(g)(2)(i)(B)

Carbon Dioxide Equivalent: less than or equal to 135,795 tons/year using 365-day

Rolling Sum . For the first 364 days after initial start-up of the heater, CO2e

emissions are limited as determined by the following equation:

E=135,795 x [0.15 + 0.85(D/365)]

where

E=emissions in total tons

D=number of days after limit is effective

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Carbon Dioxide Equivalent: less than or equal to 117.4 lbs/million Btu heat input

using 12-month Rolling Average . Compliance with this limit can be demonstrated

by firing strictly natural gas or by quantifying the average lb/mmBtu of the gaseous

fuels fired over the operating period.

Minn. R. 7007.0800, subp. 2

Total Particulate Matter: less than or equal to 0.0075 lbs/million Btu heat input

using 3-hour Average measured as filterable and condensable PM using Methods 5

or 5B for filterable and Method 202 for condensable PM. This limit is effective upon

startup of EU 352. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 10 micron: less than or equal to 0.0075 lbs/million Btu heat input using 3-hour

Average measured as filterable and condensable PM using Methods 5 or 5B for

filterable and Method 202 for condensable PM. This limit is effective upon startup of

EU 352. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 2.5 micron: less than or equal to 0.0075 lbs/million Btu heat input using

3-hour Average measured as filterable and condensable PM using Methods 5 or 5B

for filterable and Method 202 for condensable PM. This limit is effective upon

startup of EU 352. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Hydrogen Sulfide: less than or equal to 162 parts per million using 3-hour Rolling

Average , determined hourly. This limit does not apply during periods of startup,

shutdown or malfunction; and,

40 CFR Sections 60.8(c) and 60.102a(g)(1)(ii)

Hydrogen Sulfide: less than or equal to 60 parts per million using 365-day Rolling

Average , determined daily. This limit does not apply during periods of startup,

shutdown or malfunction.

40 CFR Sections 60.8(c) and 60.102a(g)(1)(ii)

Hydrogen Sulfide: less than or equal to 0.10 grains/dry standard cubic foot using

3-hour Rolling Average (230 mg/dscm [162 ppm]). This limit applies to the

hydrogen sulfide content of fuel gas burned in EU 352. Existing continuous H2S

monitoring systems (MR 075 and MR 080) on the refinery gas mix drums will be

used to demonstrate compliance with this limit.

Minn. R. 7011.1410, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-297 02/12/15

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . The total emissions of sulfur dioxide from all existing and new fuel

gas combustion devices and indirect heating equipment shall be divided by the

total heat input of all such devices and equipment to determine compliance with

this part; provided that no owner or operator shall cause to be discharged from any

one unit of new indirect heating equipment any gases which contain sulfur dioxide

in excess of 3.0 lbs/million Btu heat input. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Sulfur Dioxide: less than or equal to 2.28 lbs/hour using 1-Hour Average , effective

upon initial start-up of EU352.

Title I Condition: To avoid modification to SIP for SO2

NAAQS; 40 CFR pt. 50, 40 CFR pt. 52, subp. Y, MN

SIP

Total Particulate Matter: less than or equal to 0.4 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.0075 lbs/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity except for one six-minute period

per hour of not more than 60 percent opacity. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Stack Temperature: less than 350 degrees F using 365-day Rolling Average basis,

excluding hourly periods of startup, shutdown, and low firing rates less than 158

mmBtu/hr HHV input (< 60% of maximum design capacity). (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

B. OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn refinery fuel gas and natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: The Permittee shall calculate and record the hourly SO2 emissions

from refinery fuel gas and natural gas combustion by the 28th day of each month

for the hourly periods ending on the last day of the preceding month. This

requirement applies for hourly periods when any amount of refinery fuel gas is

combusted. For hourly periods when only natural gas is fired, combustion of natural

gas only shall constitute compliance with this requirement.

Title I Condition: To avoid modification to SIP for SO2

NAAQS; 40 CFR pt. 50, 40 CFR pt. 52, subp. Y, MN

SIP

Recordkeeping: Record and maintain records of each fuel combusted in the unit on

a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Fuel Flowrate: The Permittee shall calibrate, operate and maintain a continuous

monitoring system (CMS) that records the fuel flowrate.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Recordkeeping: The Permittee shall calculate and record the daily and 365-day

Rolling Sum of NOx emissions by the 28th day of each month for the 365-day

Rolling Sum periods ending on the last day of the preceding month.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Use methods in 40 CFR pt. 98, subp. C including flow monitoring of fuel usage and

fuel gas analysis. Calculate emissions following procedures specified in 40 CFR pt.

98, subp. C with a conversion from metric tons to short tons. The Permittee shall

calculate and record the daily and 365-day Rolling Sum of CO2e emissions by the

28th day of each month for the 365-day Rolling Sum periods ending on the last day

of the preceding month.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR pt. 98, subp. C

The Permittee shall conduct tune-ups in accordance with 40 CFR pt. 63, subp.

DDDDD. Actions taken during each tune-up (burner inspection and cleaning, flame

inspection and optimization, air-to-fuel ratio, CO optimization) will follow the

schedule specified in Subpart DDDDD. The Permittee shall maintain records of

annual heater tuning performed for compliance and may utilize normal business

records for this purpose. This requirement is effective upon startup. (BACT Limit)

The initial tune-up shall be performed within 365 days of startup.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR Section 63.7540(a)(10)(i-vi) & (12)

Recordkeeping: The Permittee shall record and maintain records of each fuel

combusted in the unit on a monthly basis. For lbs CO2e/mmBtu heat input, use fuel

gas analysis to calculate, record, and maintain the CO2e emissions value on a

monthly average and 12-month rolling average basis, unless natural gas is fired

strictly during the 12-month period. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

Minn. R. 7007.0800, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-298 02/12/15

RCFA and Corrective Action Requirements: The Permittee shall conduct a root

cause analysis of any emission limit exceedance or process startup, shutdown,

upset or malfunction that exceeds permitted SO2 emissions by 227 kilograms (kg)

(500 lb) in any 24-hour period. For any root cause analysis performed, the

Permittee shall record the identification of the affected facility, the date and duration

of the discharge, the results of the root cause analysis and the action taken as a

result of the root cause analysis.

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

(continued below)

40 CFR Section 60.103a(c-e)

(continued from above)

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed date, and, for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x).

40 CFR Section 60.103a(c-e)

C. CEMS REQUIREMENTS FOR CO AND NOx hdr

The Permittee shall install, operate and maintain NOx and O2 CEMS in accordance

with 40 CFR pt. 60, Appendix B and Appendix F.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a NOx

continuous emissions monitoring system (CEMS).

CAAA of 1990; Minn. R. 7017.1006; Minn. R.

7007.0800, subp. 4

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a CO

continuous emissions monitoring system (CEMS).

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CO and NOx Emissions Measuring: The Permittee shall use a CO CEMS and NOx

CEMS to measure CO and NOx emissions from SV 183.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps. 1, 2 & 3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix F; Minn. R.

7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix B and

Appendix F; Minn. R. 7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2; Minn. R.

7017.1002, subp 10(A)-(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-299 02/12/15

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's spare

parts list for each CEMS and require that those parts be kept at the facility unless

the Commissioner gives written approval to exclude specific spare parts from the

list. The Commissioner may approve requested exclusions if the Commissioner

determines that it is not reasonable to keep a specific part on site after

consideration of the consequences of a malfunction of the part, the likelihood of a

malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

D. CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

E. O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

F. H2S MONITOR REQUIREMENTS (SEE GP 111) hdr

G. PERFORMANCE TESTING hdr

Initial Performance Test: due 180 days after Initial Startup for PM emissions. Use

test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods as

specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup for PM10 emissions. Use

test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods as

specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup for PM2.5 emissions.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp 1

The Permittee shall conduct an initial compliance performance demonstration for

the NOx limits in 40 CFR Section 60.102a(g)(2)(ii) following approved methods in

Appendix A. The Permittee shall determine initial compliance with the NOx limits in

40 CFR Section 60.102a(g)(2)(ii) according to the following test methods and

procedures:

1) Method 1 of Appendix A-1 to pt. 60 for sample and velocity traverses;

2) Method 2 of Appendix A-1 to pt. 60 for velocity and volumetric flow rate;

3) Method 3, 3A or 3B of Appendix A-2 to pt. 60 for gas analysis. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses" is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60;

(continued below)

40 CFR Section 60.104a(i)(1-8)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-300 02/12/15

(continued from above)

5) Method 7, 7A, 7C, 7D or 7E of Appendix A-4 to pt. 60 for moisture content and

for the concentration of NOx calculated as NO2; the duration of each test run must

be no less than 4 hours. The method ANSI/ASME PTC 19.10-1981, "Flue and

Exhaust Gas Analyses" is an acceptable alternative to EPA Method 7 or 7C of

Appendix A-4 to pt. 60.

7) The Permittee that elects to demonstrate continuous compliance with a

maximum excess O2 limit shall determine heat input in mmBtu/hr during each

performance test run by measuring fuel gas flow rate and heating value content.

8) The Permittee shall use Equation 8 of this section to adjust pollutant

concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(i)(1-8)

The Permittee shall determine compliance with the applicable H2S emissions limit

in 40 CFR Section 60.103a(g)(1)(ii) according to the following test methods and

procedures:

1) Method 1 of Appendix A-1 to pt. 60 for sample and velocity traverses;

2) Method 2 of Appendix A-1 to pt. 60 for velocity and volumetric flow rate;

3) Method 3, 3A or 3B of Appendix A-2 to pt. 60 for gas analysis. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses" is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60;

4)(iv) If monitoring is conducted at a single point in a common source of fuel gas as

allowed under 40 CFR Section 60.107a(a)(2)(iv), only one performance test is

required. That is, performance tests are not required when a new affected fuel gas

combustion device or flare is added to a common source of fuel gas that previously

demonstrated compliance.

40 CFR Section 60.104a(j)(1-4)

H. MONITORING REQUIREMENTS hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration by volume (dry basis) of

H2S in the fuel gases before being burned in any fuel gas combustion device.

i) Install, operate and maintain each H2S monitor according to Performance

Specification 7 of Appendix B to pt. 60. The span value is 300 ppmv H2S.

ii) Conduct performance evaluations for each H2S monitor according to the

requirements of 40 CFR Section 60.13(c) and Performance Specification 7 of

Appendix B to pt. 60. Use Method 11, 15 or 15A of Appendix A-5 to pt. 60 or

Method 16 of Appendix A-6 to pt. 60 for conducting the relative accuracy

evaluations. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses" is an acceptable alternative to EPA Method 15A of Appendix A-5 to pt.

60.

iii) Comply with the applicable quality assurance procedures in Appendix F to pt. 60

for each H2S monitor.

(continued below)

40 CFR Section 60.107a(a)(2)

(continued from above)

iv) Fuel gas combustion devices having a common source of fuel gas may be

monitored at only one location, if monitoring at this location accurately represents

the concentration of H2S in the fuel gas being burned in the respective fuel gas

combustion devices.

40 CFR Section 60.107a(a)(2)

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0 percent

excess air) of NOx emissions into the atmosphere according to the requirements

below. The monitor must include an O2 monitor for correcting the data for excess

air.

1) Except as provided in paragraph (c)(6), the Permittee shall install, operate and

maintain each NOx monitor according to Performance Specification 2 of Appendix

B to pt. 60. The span value of this NOx monitor must be between 2 and 3 times the

applicable emissions limit, inclusive.

2)The Permittee shall conduct performance evaluations of each NOx monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of Appendix B to pt. 60. The Permittee shall use Methods 7, 7A, 7C,

7D or 7E of Appendix A-4 to pt. 60 for conducting the relative accuracy evaluations.

(continued below)

40 CFR Section 60.107a(c)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-301 02/12/15

(continued from above)

2 (cont'd) The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", is an acceptable alternative to EPA Method 3B of Appendix A-2 to pt. 60.

3) The Permittee shall install, operate and maintain each O2 monitor according to

Performance Specification 3 of Appendix B to pt. 60. The span value of this O2

monitor must be selected between 10 and 25 percent, inclusive.

4)The Permittee shall conduct performance evaluations of each O2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 3 of Appendix B to pt. 60. Method 3, 3A or 3B of Appendix A-2 to pt.

60 shall be used for conducting the relative accuracy evaluations. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses", is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60.

(continued below)

40 CFR Section 60.107a(c)

(continued from above)

5) The Permittee shall comply with the quality assurance requirements in

Procedure 1 of Appendix F to pt. 60 for each NOx and O2 monitor, including

quarterly accuracy demonstrations for NOx monitors, annual accuracy

determinations for O2 monitors and daily calibration drift tests.

40 CFR Section 60.107a(c)

Except as provided in paragraph (d)(8), the Permittee shall install, operate and

maintain each NOx monitor according to the requirements in paragraphs (c)(1)

through (5). The monitor must include an O2 monitor for correcting the data for

excess air.

Except as provided in paragraph (d)(3) the Permittee shall sample and analyze

each fuel stream fed to the process heater using methods and equations in section

12.3.2 of EPA Method 19 of Appendix A-7 to pt. 60 to determine the F factor on a

dry basis. If a single fuel gas system provides fuel gas to several process heaters,

the F factor may be determined at a single location in the fuel gas system provided

it is representative of the fuel gas fed to the affected process heater(s).

40 CFR Section 60.107a(d)(1-2)

As an alternative to paragraph (d)(2), the Permittee shall install, operate and

maintain a gas composition analyzer and determine the average F factor of the fuel

gas using the factors in Table 1 and Equation 10 of this section. If a single fuel gas

system provides fuel gas to several process heaters, the F factor may be

determined at a single location in the fuel gas system provided it is representative

of the fuel gas fed to the affected process heater(s).

The Permittee shall determine the HHV of each fuel fed to the process heater using

any of the applicable methods included in paragraphs (d)(7)(i)-(ix). If a common fuel

supply system provides fuel gas to several heaters the HHV of the fuel in each fuel

supply system may be determined at a single location in the fuel supply system

provided it is representative of the fuel gas fed to the affected process heater(s).

The HHV of each fuel must be determined no less frequently than once per day

except as provided in paragraph (d)(7)(x).

40 CFR Section 60.107a(d)(3) and (7)

Excess Emissions: Excess emissions are defined as specified in paragraphs (i)(1)

through (5) of this section. Determine a rolling 3-hour or a rolling daily average as

the arithmetic average of the applicable 1-hour averages. Determine a rolling

30-day or a rolling 365-day average as the arithmetic average of the applicable

daily averages.

For H2S limits in Section 60.102a(g)(1)(ii), each rolling 3-hour period during which

the average H2S concentration as measured by the CMS required under paragraph

(a)(2) exceeds 162 ppmv and each rolling 365-day period during which the average

H2S concentration as measured by the CMS required under paragraph (a)(2)

exceeds 60 ppmv.

Each rolling 30-day period during which the average NOx concentration as

measured by the NOx CMS required under paragraph (c) or (d) exceeds:

i) for a natural draft process heater, 40 ppmv and, if monitored, 0.040 lb/mmBtu

iv) the site-specific limit determined by the Administrator under Section 60.102a(i).

40 CFR Section 60.107a(i)(1)(ii) and (3)

Each day during which the concentration of NOx as measured by the NOx CMS

required under paragraph (d) exceeds the daily average emissions limit calculated

using Equation 3 in Section 60.102a(g)(2)(iii)(B) or Equation 4 in Section

60.102a(g)(2)(iv)(B).

Each day during which the concentration of O2 as measured by the O2 CMS

required under paragraph (c)(6) exceeds the O2 operating limit or operating curve

determined during the most recent biennial performance test.

40 CFR Section 60.107a(i)(4-5)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-302 02/12/15

Stack Temperature Monitoring for SV 183 BACT Limit: The Permittee shall monitor

stack temperature by doing all of the following:

1) Continuously monitor the stack exit temperature;

2) Consider a stack exit temperature above 350 degrees F on a 24-hour average

basis, excluding hourly periods of startup, shutdown and low firing rates less than

158 mmBtu/hr HHV input (< 60% of maximum design capacity), as an excursion

that requires corrective action;

3) Upon detecting a stack exit temperature above 350 degrees F on a 24-hour

average basis, FHR shall restore operation of the heater to its normal or usual

manner of operation as expeditiously as practicable in accordance with good air

pollution control practices for minimizing the period of any excursion and taking any

necessary corrective actions to restore normal operation. Such actions may include

heater adjustments or equipment maintenance;

(continued below)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

(continued from above)

4) Keep records of the continuous stack temperature measurements for at least five

years and report excursions and a summary of response actions in FHR's Quarterly

Air Quality and Excess Emissions Report.

Excursions are events that require a response. Excursions are not violations and

FHR shall not be considered out of compliance with the limit unless the stack exit

temperature is above 350 degrees F on a 365-day rolling average basis, excluding

hourly periods of startup, shutdown and low firing rates less than 158 mmBtu/hr

HHV input (< 60% of maximum design capacity).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

I. 40 CFR PT. 63, SUBP. DDDDD REQUIREMENTS hdr

EU 352 shall be in compliance with all applicable requirements of 40 CFR pt. 63,

subp. DDDDD upon the date of startup.

40 CFR Sections 63.6(b)(2) and 63.7495

At all times, the Permittee must operate and maintain any affected source (as

defined in 40 CFR Section 63.7490), including associated air pollution control

equipment and monitoring equipment, in a manner consistent with safety and good

air pollution control practices for minimizing emissions. Determination of whether

such operation and maintenance procedures are being used will be based on

information available to the Administrator that may include, but is not limited to,

monitoring results, review of operation and maintenance procedures, review of

operation and maintenance records and inspection of the source.

40 CFR Section 63.7500(a)(3)

The Permittee must conduct an annual tune-up of the boiler or process heater to

demonstrate continuous compliance as specified in paragraphs (a)(10)(i) through

(vi) of this section. This frequency does not apply to limited-use boilers and process

heaters, as defined in 40 CFR Section 63.7575, or units with continuous oxygen

trim systems that maintain an optimum air to fuel ratio.

(i) As applicable, inspect the burner, and clean or replace any components of the

burner as necessary (you may delay the burner inspection until the next scheduled

shutdown). Units that produce electricity for sale may delay the burner inspection

until the first outage, not to exceed 36 months from the previous inspection. At units

where entry into a piece of process equipment or into a storage vessel is required

to complete the tune-up inspections, inspections are required only during planned

entries into the storage vessel or process equipment;

(continued below)

40 CFR Section 63.7540(a)(10)

(continued from above)

(ii) Inspect the flame pattern, as applicable, and adjust the burner as necessary to

optimize the flame pattern. The adjustment should be consistent with the

manufacturer's specifications, if available;

(iii) Inspect the system controlling the air-to-fuel ratio, as applicable, and ensure

that it is correctly calibrated and functioning properly (you may delay the inspection

until the next scheduled unit shutdown). Units that produce electricity for sale may

delay the inspection until the first outage, not to exceed 36 months from the

previous inspection;

(iv) Optimize total emissions of CO. This optimization should be consistent with the

manufacturer's specifications, if available, and with any NOx requirement to which

the unit is subject;

(continued below)

40 CFR Section 63.7540(a)(10)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-303 02/12/15

(continued from above)

(v) Measure the concentrations in the effluent stream of CO in parts per million, by

volume, and oxygen in volume percent, before and after the adjustments are made

(measurements may be either on a dry or wet basis, as long as it is the same basis

before and after the adjustments are made). Measurements may be taken using a

portable CO analyzer; and

(vi) Maintain on-site and submit, if requested by the Administrator, an annual report

containing the information in paragraphs (a)(10)(vi)(A) through (C) of this section,

(A) The concentrations of CO in the effluent stream in parts per million by volume,

and oxygen in volume percent, measured at high fire or typical operating load,

before and after the tune-up of the boiler or process heater;

(B) A description of any corrective actions taken as part of the tune-up; and

(continued below)

40 CFR Section 63.7540(a)(10)

(continued from above)

(C) The type and amount of fuel used over the 12 months prior to the tune-up, but

only if the unit was physically and legally capable of using more than one type of

fuel during that period. Units sharing a fuel meter may estimate the fuel used by

each unit.

40 CFR Section 63.7540(a)(10)

If EU 352 has a continuous oxygen trim system that maintains an optimum

air-to-fuel ratio, or a heat input capacity of less than or equal to 5 million Btu per

hour and the unit is in the units designed to burn gas 1; units designed to burn gas

2 (other); or units designed to burn light liquid subcategories, or meets the definition

of limited-use boiler or process heater in 40 CFR Section 63.7575, you must

conduct a tune-up of the boiler or process heater every 5 years as specified in

paragraphs (a)(10)(i) through (vi) of this section to demonstrate continuous

compliance. You may delay the burner inspection specified in paragraph (a)(10)(i)

of this section until the next scheduled or unscheduled unit shutdown, but you must

inspect each burner at least once every 72 months.

40 CFR Section 63.7450(a)(12)

If EU 352 is not operating on the required date for a tune-up, the tune-up must be

conducted within 30 calendar days of startup.

40 CFR Section 63.7540(a)(13)

The Permittee shall report each instance in which the Permittee did not meet each

emission limit and operating limit in Tables 1 through 4 or 11 through 13 to this

subpart that are applicable. These instances are deviations from the emission limits

or operating limits, respectively, in this subpart. These deviations must be reported

according to the requirements in 40 CFR Section 63.7550.

40 CFR Section 63.7540(b)

Unless the EPA Administrator has approved a different schedule for submission of

reports under 40 CFR Section 63.10(a), the Permittee must submit each report,

according to paragraph (h) of this section, by the date in Table 9 to this subpart and

according to the requirements in paragraphs (b)(1) through (4) of this section. For

units that are subject only to a requirement to conduct an annual, biennial, or

5-year tune-up according to 40 CFR Section 63.7540(a)(10), (11), or (12),

respectively, and not subject to emission limits or operating limits, you may submit

only an annual, biennial, or 5-year compliance report, as applicable, as specified in

paragraphs (b)(1) through (4) of this section, instead of a semiannual compliance

report.

(continued below)

40 CFR Section 63.7550(b) and Table 9 of 40 CFR pt.

63, subp. DDDDD

(continued from above)

1) The first compliance report must cover the period beginning on the compliance

date that is specified for each boiler or process heater in 40 CFR Section 63.7495

and ending on July 31 or January 31, whichever date is the first date that occurs at

least 180 days (or 1, 2, or 5 years, as applicable, if submitting an annual, biennial,

or 5-year compliance report) after the compliance date that is specified for your

source in 40 CFR Section 63.7495.

2) The first compliance report must be postmarked or submitted no later than July

31 or January 31, whichever date is the first date following the end of the first

calendar half after the compliance date that is specified for each boiler or process

heater in 40 CFR Section 63.7495. The first annual, biennial, or 5-year compliance

report must be postmarked or submitted no later than January 31.

(continued below)

40 CFR Section 63.7550(b) and Table 9 of 40 CFR pt.

63, subp. DDDDD

(continued from above)

3) Each subsequent compliance report must cover the semiannual reporting period

from January 1 through June 30 or the semiannual reporting period from July 1

through December 31. Annual, biennial, and 5-year compliance reports must cover

the applicable 1-, 2-, or 5-year periods from January 1 to December 31.

4) Each subsequent compliance report must be postmarked or submitted no later

than July 31 or January 31, whichever date is the first date following the end of the

semiannual reporting period. Annual, biennial, and 5-year compliance reports must

be postmarked or submitted no later than January 31.

40 CFR Section 63.7550(b) and Table 9 of 40 CFR pt.

63, subp. DDDDD
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-304 02/12/15

The compliance report must contain the following information in 40 CFR Section

63.7550(c)(5)(i) through (iv) and (xiv):

1) Company and Facility name and address;

2) Process unit information, emissions limitations, and operating parameter

limitations.

3) Date of report and beginning and ending dates of the reporting period.

4) The total operating time during the reporting period.

5) Include the date of the most recent tune-up for each unit subject to only the

requirement to conduct an annual, biennial, or 5-year tune-up according to 40 CFR

Section 63.7540(a)(10), (11), or (12), respectively. Include the date of the most

recent burner inspection if it was not done annually, biennially, or on a 5-year

period and was delayed until the next scheduled or unscheduled unit shutdown.

40 CFR Section 63.7550(c)

The Permittee shall keep the following records:

(1) A copy of each notification and report submitted to comply with this subpart,

including all documentation supporting any Initial Notification or Notification of

Compliance Status or semiannual compliance report submitted, according to the

requirements in 40 CFR Section 63.10(b)(2)(xiv).

(2) Records of performance tests, fuel analyses or other compliance

demonstrations and performance evaluations as required in 40 CFR Section

63.10(b)(2)(viii).

40 CFR Section 63.7555

The Permittee shall maintain files of all information (including all reports and

notifications) required by this part recorded in a form suitable and readily available

for expeditious inspection and review. The files shall be retained for at least 5 years

following the date of each occurrence, measurement, maintenance, corrective

action, report or record. At a minimum, the most recent 2 years of data shall be

retained on site. The remaining 3 years of data may be retained off site. Such files

may be maintained on microfilm, on a computer, or computer floppy disks, on

magnetic tape disks or on microfiche.

40 CFR Sections 63.10(b); 63.7560 and 63.7565

J. REPORTING REQUIREMENTS hdr

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b)

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c)

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d)

The Permittee shall maintain files of all information required by this part recorded in

a form suitable and readily available for expeditious inspection and review. The files

shall be retained for at least 5 years following the date of each occurrence,

measurement, maintenance, corrective action, report or record. At a minimum, the

most recent 2 years of data shall be retained on site. The remaining 3 years of data

may be retained off site. Such files may be maintained on microfilm, on a computer,

on computer floppy disks, on magnetic tape disks or on microfiche.

40 CFR Sections 60.10(b)

The Permittee shall submit reports to the Administrator in accordance with the

reporting requirements in the relevant standard(s).

40 CFR Sections 63.10(d)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-305 02/12/15

Subject Item: EU 353 25H2 Heater - Process Heater

Associated Items: CE 073 SCR (Selective Catalytic Reduction)

MR 032 25H-1 or 25H-2 O2 Analyzer

MR 150 NOx Monitor at 25H1 or 25H2

MR 151 CO Monitor at 25H1 or 25H2

MR 195 25H-2 Fuel Flowmeter

MR 200 25H2 Stack Temperature

SV 184 25H2 #3 Crude Heater Stack

What to do Why to do it

A. EMISSION LIMITS hdr

Nitrogen Oxides: less than or equal to 10.9 tons/year using 365-day Rolling Sum .

For the first 364 days after initial certification of the NOx CEMS, NOx emissions are

limited as determined by the following equation:

E=10.9 x [0.15 + 0.85(D/365)]

where

E=NOx emissions in total tons

D=number of days after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Nitrogen Oxides: less than or equal to 60 parts per million using 30-day Rolling

Average (dry basis, corrected to 0 percent excess air) determined daily; or

40 CFR Section 60.102a(g)(2)(ii)(A)

Nitrogen Oxides: less than or equal to 0.060 lbs/million Btu heat input using 30-day

Rolling Average based on higher heating value (HHV), determined daily.

40 CFR Section 60.102a(g)(2)(ii)(B)

Carbon Dioxide Equivalent: less than or equal to 167,066 tons/year using 365-day

Rolling Sum . For the first 364 days after initial start-up of the heater, CO2e

emissions are limited as determined by the following equation:

E=167,066 x [0.15 + 0.85(D/365)]

where

E=emissions in total tons

D=number of days after limit is effective

(BACT Limit)

Title I Condition: 40 CFR Section 52.21 and Minn. R.

7007.3000

Carbon Dioxide Equivalent: less than or equal to 117.0 lbs/million Btu heat input

using 12-month Rolling Average . Compliance with this limit can be demonstrated

by firing strictly natural gas.

Minn. R. 7007.0800, subp. 2

Total Particulate Matter: less than or equal to 0.0075 lbs/million Btu heat input

using 3-hour Average measured as filterable and condensable PM using Methods 5

or 5B for filterable and Method 202 for condensable PM. This limit is effective upon

startup of EU 353. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 10 micron: less than or equal to 0.0075 lbs/million Btu heat input using 3-hour

Average measured as filterable and condensable PM using Methods 5 or 5B for

filterable and Method 202 for condensable PM. This limit is effective upon startup of

EU 353. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 2.5 micron: less than or equal to 0.0075 lbs/million Btu heat input using

3-hour Average measured as filterable and condensable PM using Methods 5 or 5B

for filterable and Method 202 for condensable PM. This limit is effective upon

startup of EU 353. (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

Sulfur Dioxide: less than or equal to 1.75 lbs/million Btu heat input using 3-hour

Rolling Average . The total emissions of sulfur dioxide from all existing and new fuel

gas combustion devices and indirect heating equipment shall be divided by the

total heat input of all such devices and equipment to determine compliance with

this part; provided that no owner or operator shall cause to be discharged from any

one unit of new indirect heating equipment any gases which contain sulfur dioxide

in excess of 3.0 lbs/million Btu heat input. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(A)

Total Particulate Matter: less than or equal to 0.4 lbs/million Btu heat input using

3-hour Rolling Average . The PTE for this heater is 0.0075 lbs/mmBtu heat input at

maximum capacity. Compliance with the fuel restriction requirement constitutes

compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)

Opacity: less than or equal to 20 percent opacity except for one six-minute period

per hour of not more than 60 percent opacity. Compliance with the fuel restriction

requirement constitutes compliance with this limit.

Minn. R. 7011.1410, subp. 3(B)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-306 02/12/15

Stack Temperature: less than 350 degrees F using 365-day Rolling Average basis,

excluding hourly periods of startup, shutdown, and low firing rates less than 196

mmBtu/hr HHV input (< 60% of maximum design capacity). (BACT Limit)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

B. OTHER LIMITS AND REQUIREMENTS hdr

Fuel Restriction: Authorized to burn natural gas only. Minn. R. 7007.0800, subp. 2

Recordkeeping: Record and maintain records of each fuel combusted in the unit on

a monthly basis. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Minn. R. 7007.0800, subp. 5

Fuel Flowrate: The Permittee shall calibrate, operate and maintain a continuous

monitoring system (CMS) that records the fuel flowrate.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Recordkeeping: The Permittee shall calculate and record the daily and 365-day

Rolling Sum of NOx emissions by the 28th day of each month for the 365-day

Rolling Sum periods ending on the last day of the preceding month.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Use methods in 40 CFR pt. 98, subp. C including flow monitoring of fuel usage and

fuel gas analysis. Calculate emissions following procedures specified in 40 CFR pt.

98, subp. C with a conversion from metric tons to short tons. The Permittee shall

calculate and record the daily and 365-day Rolling Sum of CO2e emissions by the

28th day of each month for the 365-day Rolling Sum periods ending on the last day

of the preceding month.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR pt. 98, subp. C

The Permittee shall conduct tune-ups in accordance with 40 CFR pt. 63, subp.

DDDDD. Actions taken during each tune-up (burner inspection and cleaning, flame

inspection and optimization, air-to-fuel ratio, CO optimization) will follow the

schedule specified in Subpart DDDDD. The Permittee shall maintain records of

annual heater tuning performed for compliance and may utilize normal business

records for this purpose. This requirement is effective upon startup. (BACT Limit)

The initial tune-up shall be performed within 365 days of startup.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR Section 63.7540(a)(10)(i-vi) & (12)

C. CEMS REQUIREMENTS FOR CO AND NOx hdr

The Permittee shall install, operate and maintain NOx and O2 CEMS in accordance

with 40 CFR pt. 60, Appendix B and Appendix F.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a NOx

continuous emissions monitoring system (CEMS).

CAAA of 1990; Minn. R. 7017.1006; Minn. R.

7007.0800, subp. 4

Emissions Monitoring: The Permittee shall calibrate, operate and maintain a CO

continuous emissions monitoring system (CEMS).

Minn. R. 7017.1006; Minn. R. 7007.0800, subp. 4

CO and NOx Emissions Measuring: The Permittee shall use a CO CEMS and NOx

CEMS to measure CO and NOx emissions from SV 184.

Minn. R. 7017.1006

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Minn. R. 7017.1160, subps. 1, 2 & 3

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix F; Minn. R.

7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

CAAA of 1990; 40 CFR pt. 60, Appendix B and

Appendix F; Minn. R. 7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-307 02/12/15

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2; Minn. R.

7017.1002, subp 10(A)-(C)

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's spare

parts list for each CEMS and require that those parts be kept at the facility unless

the Commissioner gives written approval to exclude specific spare parts from the

list. The Commissioner may approve requested exclusions if the Commissioner

determines that it is not reasonable to keep a specific part on site after

consideration of the consequences of a malfunction of the part, the likelihood of a

malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

D. CMS REQUIREMENT hdr

Fuel Flowrate: The Permittee shall calibrate, operate, and maintain continuous

monitoring system (CMS) that records the fuel flowrate at each fuel combustion

device.

Minn. R. 7007.0800, subp. 4

CMS QA/QC: The Permittee shall follow manufacturer recommendations for

preventative maintenance and periodic monitoring to ensure CMS reliability,

including but not limited to annual calibrations for fuel gas flow meters.

Minn. R. 7007.0800, subp. 4

E. O2 MONITOR REQUIREMENTS hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

O2 QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain the O2 monitor according to the QA/QC procedures in 40

CFR pt. 60, Appendix F as amended and maintain a written QA/QC program

available in a form suitable for inspection.

Minn. R. 7007.0800, subp. 4

F. PERFORMANCE TESTING hdr

Initial Performance Test: due 180 days after Initial Startup for PM emissions. Use

test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods as

specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup for PM10 emissions. Use

test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods as

specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1

Initial Performance Test: due 180 days after Initial Startup for PM2.5 emissions.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified except as provided in 40 CFR Section 60.8(b).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000 and 40 CFR Sections 60.8(a), 60.102a(a)

and 60.104a(c); Minn. R. 7017.2020, subp. 1
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-308 02/12/15

The Permittee shall conduct an initial compliance performance demonstration for

the NOx limits in 40 CFR Section 60.102a(g)(2)(ii) following approved methods in

Appendix A. The Permittee shall determine initial compliance with the NOx limits in

40 CFR Section 60.102a(g)(2)(ii) according to the following test methods and

procedures:

1) Method 1 of Appendix A-1 to pt. 60 for sample and velocity traverses;

2) Method 2 of Appendix A-1 to pt. 60 for velocity and volumetric flow rate;

3) Method 3, 3A or 3B of Appendix A-2 to pt. 60 for gas analysis. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses" is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60;

(continued below)

40 CFR Section 60.104a(i)(1-8)

(continued from above)

5) Method 7, 7A, 7C, 7D or 7E of Appendix A-4 to pt. 60 for moisture content and

for the concentration of NOx calculated as NO2; the duration of each test run must

be no less than 4 hours. The method ANSI/ASME PTC 19.10-1981, "Flue and

Exhaust Gas Analyses" is an acceptable alternative to EPA Method 7 or 7C of

Appendix A-4 to pt. 60.

7) The Permittee that elects to demonstrate continuous compliance with a

maximum excess O2 limit shall determine heat input in mmBtu/hr during each

performance test run by measuring fuel gas flow rate and heating value content.

8) The Permittee shall use Equation 8 of this section to adjust pollutant

concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(i)(1-8)

G. MONITORING REQUIREMENTS hdr

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0 percent

excess air) of NOx emissions into the atmosphere according to the requirements

below. The monitor must include an O2 monitor for correcting the data for excess

air.

1) Except as provided in paragraph (c)(6), the Permittee shall install, operate and

maintain each NOx monitor according to Performance Specification 2 of Appendix

B to pt. 60. The span value of this NOx monitor must be between 2 and 3 times the

applicable emissions limit, inclusive.

2)The Permittee shall conduct performance evaluations of each NOx monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of Appendix B to pt. 60. The Permittee shall use Methods 7, 7A, 7C,

7D or 7E of Appendix A-4 to pt. 60 for conducting the relative accuracy evaluations.

(continued below)

40 CFR Section 60.107a(c)

(continued from above)

2 (cont'd) The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", is an acceptable alternative to EPA Method 3B of Appendix A-2 to pt. 60.

3) The Permittee shall install, operate and maintain each O2 monitor according to

Performance Specification 3 of Appendix B to pt. 60. The span value of this O2

monitor must be selected between 10 and 25 percent, inclusive.

4)The Permittee shall conduct performance evaluations of each O2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 3 of Appendix B to pt. 60. Method 3, 3A or 3B of Appendix A-2 to pt.

60 shall be used for conducting the relative accuracy evaluations. The method

ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses", is an acceptable

alternative to EPA Method 3B of Appendix A-2 to pt. 60.

(continued below)

40 CFR Section 60.107a(c)

(continued from above)

5) The Permittee shall comply with the quality assurance requirements in

Procedure 1 of Appendix F to pt. 60 for each NOx and O2 monitor, including

quarterly accuracy demonstrations for NOx monitors, annual accuracy

determinations for O2 monitors and daily calibration drift tests.

40 CFR Section 60.107a(c)

Except as provided in paragraph (d)(8), the Permittee shall install, operate and

maintain each NOx monitor according to the requirements in paragraphs (c)(1)

through (5). The monitor must include an O2 monitor for correcting the data for

excess air.

Except as provided in paragraph (d)(3) the Permittee shall sample and analyze

each fuel stream fed to the process heater using methods and equations in section

12.3.2 of EPA Method 19 of Appendix A-7 to pt. 60 to determine the F factor on a

dry basis. If a single fuel gas system provides fuel gas to several process heaters,

the F factor may be determined at a single location in the fuel gas system provided

it is representative of the fuel gas fed to the affected process heater(s).

40 CFR Section 60.107a(d)(1-2)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-309 02/12/15

As an alternative to paragraph (d)(2), the Permittee shall install, operate and

maintain a gas composition analyzer and determine the average F factor of the fuel

gas using the factors in Table 1 and Equation 10 of this section. If a single fuel gas

system provides fuel gas to several process heaters, the F factor may be

determined at a single location in the fuel gas system provided it is representative

of the fuel gas fed to the affected process heater(s).

The Permittee shall determine the HHV of each fuel fed to the process heater using

any of the applicable methods included in paragraphs (d)(7)(i)-(ix). If a common fuel

supply system provides fuel gas to several heaters the HHV of the fuel in each fuel

supply system may be determined at a single location in the fuel supply system

provided it is representative of the fuel gas fed to the affected process heater(s).

The HHV of each fuel must be determined no less frequently than once per day

except as provided in paragraph (d)(7)(x).

40 CFR Section 60.107a(d)(3) and (7)

Excess Emissions: Excess emissions are defined as specified in paragraphs (i)(1)

through (5) of this section. Determine a rolling 3-hour or a rolling daily average as

the arithmetic average of the applicable 1-hour averages. Determine a rolling

30-day or a rolling 365-day average as the arithmetic average of the applicable

daily averages.

Each rolling 30-day period during which the average NOx concentration as

measured by the NOx CMS required under paragraph (c) or (d) exceeds:

ii) for a forced draft process heater, 60 ppmv and, if monitored, 0.060 lb/mmBtu

iv) the site-specific limit determined by the Administrator under Section 60.102a(i).

Each day during which the concentration of NOx as measured by the NOx CMS

required under paragraph (d) exceeds the daily average emissions limit calculated

using Equation 3 in Section 60.102a(g)(2)(iii)(B) or Equation 4 in Section

60.102a(g)(2)(iv)(B).

40 CFR Section 60.107a(i)(3) and (4)

Each day during which the concentration of O2 as measured by the O2 CMS

required under paragraph (c)(6) exceeds the O2 operating limit or operating curve

determined during the most recent biennial performance test.

40 CFR Section 60.107a(i)(5)

Stack Temperature Monitoring for SV 184 BACT Limit: The Permittee shall monitor

stack temperature by doing all of the following:

1) Continuously monitor the stack exit temperature;

2) Consider a stack exit temperature above 350 degrees F on a 24-hour average

basis, excluding hourly periods of startup, shutdown and low firing rates less than

196 mmBtu/hr HHV input (< 60% of maximum design capacity), as an excursion

that requires corrective action;

3) Upon detecting a stack exit temperature above 350 degrees F on a 24-hour

average basis, FHR shall restore operation of the heater to its normal or usual

manner of operation as expeditiously as practicable in accordance with good air

pollution control practices for minimizing the period of any excursion and taking any

necessary corrective actions to restore normal operation. Such actions may include

heater adjustments or equipment maintenance;

(continued below)

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

(continued from above)

4) Keep records of the continuous stack temperature measurements for at least five

years and report excursions and a summary of response actions in FHR's Quarterly

Air Quality and Excess Emissions Report.

Excursions are events that require a response. Excursions are not violations and

FHR shall not be considered out of compliance with the limit unless the stack exit

temperature is above 350 degrees F on a 365-day rolling average basis, excluding

hourly periods of startup, shutdown and low firing rates less than 196 mmBtu/hr

HHV input (< 60% of maximum design capacity).

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000

H. 40 CFR PT. 63, SUBP. DDDDD REQUIREMENTS hdr

EU 353 shall be in compliance with all applicable requirements of 40 CFR pt. 63,

subp. DDDDD upon the date of startup.

40 CFR Sections 63.6(b)(2) 63.7495

At all times, the Permittee must operate and maintain any affected source (as

defined in 40 CFR Section 63.7490), including associated air pollution control

equipment and monitoring equipment, in a manner consistent with safety and good

air pollution control practices for minimizing emissions. Determination of whether

such operation and maintenance procedures are being used will be based on

information available to the Administrator that may include, but is not limited to,

monitoring results, review of operation and maintenance procedures, review of

operation and maintenance records and inspection of the source.

40 CFR Section 63.7500(a)(3)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-310 02/12/15

The Permittee must conduct an annual tune-up of the boiler or process heater to

demonstrate continuous compliance as specified in paragraphs (a)(10)(i) through

(vi) of this section. This frequency does not apply to limited-use boilers and process

heaters, as defined in 40 CFR Section 63.7575, or units with continuous oxygen

trim systems that maintain an optimum air to fuel ratio.

(i) As applicable, inspect the burner, and clean or replace any components of the

burner as necessary (you may delay the burner inspection until the next scheduled

unit shutdown). Units that produce electricity for sale may delay the burner

inspection until the first outage, not to exceed 36 months from the previous

inspection. At units where entry into a piece of process equipment or into a storage

vessel is required to complete the tune-up inspections, inspections are required

only during planned entries into the storage vessel or process equipment;

(continued below)

40 CFR Section 63.7540(a)(10)

(continued from above)

(ii) Inspect the flame pattern, as applicable, and adjust the burner as necessary to

optimize the flame pattern. The adjustment should be consistent with the

manufacturer's specifications, if available;

(iii) Inspect the system controlling the air-to-fuel ratio, as applicable, and ensure

that it is correctly calibrated and functioning properly (you may delay the inspection

until the next scheduled unit shutdown). Units that produce electricity for sale may

delay the inspection until the first outage, not to exceed 36 months from the

previous inspection;

(iv) Optimize total emissions of CO. This optimization should be consistent with the

manufacturer's specifications, if available, and with any NOx requirement to which

the unit is subject;

(continued below)

40 CFR Section 63.7540(a)(10)

(continued from above)

(v) Measure the concentrations in the effluent stream of CO in parts per million, by

volume, and oxygen in volume percent, before and after the adjustments are made

(measurements may be either on a dry or wet basis, as long as it is the same basis

before and after the adjustments are made). Measurements may be taken using a

portable CO analyzer; and

(vi) Maintain on-site and submit, if requested by the Administrator, an annual report

containing the information in paragraphs (a)(10)(vi)(A) through (C) of this section,

(A) The concentrations of CO in the effluent stream in parts per million by volume,

and oxygen in volume percent, measured at high fire or typical operating load,

before and after the tune-up of the boiler or process heater;

(B) A description of any corrective actions taken as part of the tune-up; and

(continued below)

40 CFR Section 63.7540(a)(10)

(continued from above)

(C) The type and amount of fuel used over the 12 months prior to the tune-up, but

only if the unit was physically and legally capable of using more than one type of

fuel during that period. Units sharing a fuel meter may estimate the fuel used by

each unit.

40 CFR Section 63.7540(a)(10)

If EU 353 has a continuous oxygen trim system that maintains an optimum air to

fuel ratio, or a heat input capacity of less than or equal to 5 million Btu per hour and

the unit is in the units designed to burn gas 1; units designed to burn gas 2 (other);

or units designed to burn light liquid subcategories, or meets the definition of

limited-use boiler or process heater in 40 CFR Section 63.7575, you must conduct

a tune-up of the boiler or process heater every 5 years as specified in paragraphs

(a)(10)(i) through (vi) of this section to demonstrate continuous compliance. You

may delay the burner inspection specified in paragraph (a)(10)(i) of this section until

the next scheduled or unscheduled unit shutdown, but you must inspect each

burner at least once every 72 months.

40 CFR Section 63.7540(a)(12)

If EU 353 is not operating on the required date for a tune-up, the tune-up must be

conducted within 30 calendar days of startup.

40 CFR Section 63.7540(a)(13)

The Permittee shall report each instance in which the Permittee did not meet each

emission limit and operating limit in Tables 1 through 4 or 11 through 13 to this

subpart that are applicable. These instances are deviations from the emission limits

or operating limits, respectively, in this subpart. These deviations must be reported

according to the requirements in 40 CFR Section 63.7550.

40 CFR Section 63.7540(b)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-311 02/12/15

Unless the EPA Administrator has approved a different schedule for submission of

reports under 40 CFR Section 63.10(a), the Permittee must submit each report,

according to paragraph (h) of this section, by the date in Table 9 to this subpart and

according to the requirements in paragraphs (b)(1) through (4) of this section. For

units that are subject only to a requirement to conduct an annual, biennial, or

5-year tune-up according to 40 CFR Section 63.7540(a)(10), (11), or (12),

respectively, and not subject to emission limits or operating limits, you may submit

only an annual, biennial, or 5-year compliance report, as applicable, as specified in

paragraphs (b)(1) through (4) of this section, instead of a semiannual compliance

report.

(continued below)

40 CFR Section 63.7550(b) and Table 9 of 40 CFR pt.

63, subp. DDDDD

(continued from above)

1) The first compliance report must cover the period beginning on the compliance

date that is specified for each boiler or process heater in 40 CFR Section 63.7495

and ending on July 31 or January 31, whichever date is the first date that occurs at

least 180 days (or 1, 2, or 5 years, as applicable, if submitting an annual, biennial,

or 5-year compliance report) after the compliance date that is specified for your

source in 40 CFR Section 63.7495.

2) The first compliance report must be postmarked or submitted no later than July

31 or January 31, whichever date is the first date following the end of the first

calendar half after the compliance date that is specified for each boiler or process

heater in 40 CFR Section 63.7495. The first annual, biennial, or 5-year compliance

report must be postmarked or submitted no later than January 31.

(continued below)

40 CFR Section 63.7550(b) and Table 9 of 40 CFR pt.

63, subp. DDDDD

(continued from above)

3) Each subsequent compliance report must cover the semiannual reporting period

from January 1 through June 30 or the semiannual reporting period from July 1

through December 31. Annual, biennial, and 5-year compliance reports must cover

the applicable 1-, 2-, or 5-year periods from January 1 through December 31.

4) Each subsequent compliance report must be postmarked or submitted no later

than July 31 or January 31, whichever date is the first date following the end of the

semiannual reporting period. Annual, biennial, and 5-year compliance reports must

be postmarked or submitted no later than January 31.

40 CFR Section 63.7550(b) and Table 9 of 40 CFR pt.

63, subp. DDDDD

The compliance report must contain the following information in 40 CFR Section

63.7550(c)(5)(i) through (iv) and (xiv):

1) Company and Facility name and address;

2) Process unit information, emissions limitations, and operating parameter

limitations.

3) Date of report and beginning and ending dates of the reporting period.

4) The total operating time during the reporting period.

5) Include the date of the most recent tune-up for each unit subject to only the

requirement to conduct an annual, biennial, or 5-year tune-up according to 40 CFR

Section 63.7540(a)(10), (11), or (12), respectively. Include the date of the most

recent burner inspection if it was not done annually, biennially, or on a 5-year

period and was delayed until the next scheduled or unscheduled unit shutdown.

40 CFR Section 63.7550(c)

The Permittee shall keep the following records:

(1) A copy of each notification and report submitted to comply with this subpart,

including all documentation supporting any Initial Notification or Notification of

Compliance Status or semiannual compliance report submitted, according to the

requirements in 40 CFR Section 63.10(b)(2)(xiv).

(2) Records of performance tests, fuel analyses or other compliance

demonstrations and performance evaluations as required in 40 CFR Section

63.10(b)(2)(viii).

40 CFR Section 63.7555

The Permittee shall maintain files of all information (including all reports and

notifications) required by this part recorded in a form suitable and readily available

for expeditious inspection and review. The files shall be retained for at least 5 years

following the date of each occurrence, measurement, maintenance, corrective

action, report or record. At a minimum, the most recent 2 years of data shall be

retained on site. The remaining 3 years of data may be retained off site. Such files

may be maintained on microfilm, on a computer, or computer floppy disks, on

magnetic tape disks or on microfiche.

40 CFR Sections 63.10(b); 63.7560 and 63.7565

I. REPORTING REQUIREMENTS hdr

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-312 02/12/15

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c)

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d)

The Permittee shall maintain files of all information required by this part recorded in

a form suitable and readily available for expeditious inspection and review. The files

shall be retained for at least 5 years following the date of each occurrence,

measurement, maintenance, corrective action, report or record. At a minimum, the

most recent 2 years of data shall be retained on site. The remaining 3 years of data

may be retained off site. Such files may be maintained on microfilm, on a computer,

on computer floppy disks, on magnetic tape disks or on microfiche.

40 CFR Sections 60.10(b)

The Permittee shall submit reports to the Administrator in accordance with the

reporting requirements in the relevant standard(s).

40 CFR Sections 63.10(d)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-313 02/12/15

Subject Item: EU 361 ATS Process Unit - Refining Equipment

Associated Items: CE 080 Mist Eliminator - High Velocity, i.e., V>250 Ft/Min

MR 211 ATS SO2 Analyzer

MR 212 ATS O2 Analyzer

MR 213 ATS Air Flow Monitor

MR 214 ATS NOx Analyzer

MR 215 ATS CO Analyzer

SV 190 ATS Process Unit

What to do Why to do it

EMISSION LIMITS hdr

Sulfur Dioxide: less than or equal to 5.0 lbs/hour using 1-Hour Average effective

upon initial start-up of EU361. This is a state only requirement pursuant to Minn. R.

7007.1750, it is not enforceable by the EPA Administrator or citizens under the

Clean Air Act.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y; Minn. R. 7009.0080

Sulfur Dioxide: less than or equal to 5.0 lbs/hour using 3-hour Rolling Average

effective upon initial start-up of EU361.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 5.0 lbs/hour using 24-hour Rolling Average

effective upon initial start-up of EU361.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Sulfur Dioxide: less than or equal to 19.71 tons/year using 12-month Rolling

Average effective upon initial start-up of EU361.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Opacity: less than or equal to 20 percent opacity Minn. R. 7011.0715, subp. 1(B)

Sulfur Dioxide: less than or equal to 250 parts per million using 12-Hour Rolling

Average by volume (dry basis) at zero percent excess air.

40 CFR Section 60.102a(f)(1)(i)

All corrective action(s) must be implemented within 45 days of the discharge for

which the root cause and corrective action analyses were required or as soon

thereafter as practicable. If the Permittee concludes that corrective action should

not be conducted, the Permittee shall record and explain the basis for that

conclusion no later than 45 days following the discharge as specified in 40 CFR

Section 60.108a(c)(6)(ix).

40 CFR Section 60.103a(e)(1)

For corrective actions that cannot be fully implemented within 45 days following the

discharge for which the root cause and corrective action analyses were required,

the Permittee shall develop an implementation schedule to complete the corrective

action(s) as soon as practicable.

40 CFR Section 60.103a(e)(2)

MONITORING REQUIREMENTS hdr

Emissions Monitoring: The Permittee shall calibrate, operate and maintain an SO2

CEMS

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

The Permittee shall use CEMS to monitor the sulfur dioxide emissions in order to

calculate pounds of sulfur dioxide per hour (lb/hr) from SV190.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

Calculation: The Permittee shall calculate valid hourly average emissions from

CEMS.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

The Permittee shall install, operate, calibrate and maintain an instrument for

continuously monitoring and recording the concentration (dry basis, 0% excess air)

of any SO2 emissions into the atmosphere. The monitor shall include an oxygen

monitor for correcting the data for excess air.

i) The span values for this monitor are two times the applicable SO2 emission limit

and between 10 and 25% O2 inclusive.

ii) The Permittee shall install, operate and maintain each SO2 CEMS according to

Performance Specification 2 of 40 CFR pt. 60, appendix B.

40 CFR Section 60.106a(a)(1)(i)-(ii)

iii) The Permittee shall conduct performance evaluations of each SO2 monitor

according to the requirements in 40 CFR Section 60.13(c) and Performance

Specification 2 of 40 CFR pt. 60, appendix B. The Permittee shall use Method 6 or

6C of appendix A-4 and Method 3 or 3A of appendix A-2 to 40 CFR pt. 60 for

conducting the relative accuracy evaluations. The method ANSI/ASME PTC

19.10-1981, "Flue and Exhaust Gas Analyses" (incorporated by reference - see 40

CFR Section 60.17) is an acceptable alternative to EPA Method 6.

40 CFR Section 60.106a(a)(1)(iii)

The Permittee shall operate the demister system (CE080) whenever the ATS

Process Unit (EU361) is in operation.

Minn. R. 7007.0800, subp. 8

RECORDKEEPING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-314 02/12/15

SIP SO2 Emission Calculation and Recordkeeping: The Permittee shall maintain

records of the calculated SO2 emissions of hourly average of total stack SO2

emissions in lb/hr. The records may be maintained in either electronic or paper

format, unless electronic or paper records are expressly prohibited.

Title I Condition: 40 CFR Section 50.4, SO2 SIP; Title I

Condition: 40 CFR pt. 52, subp. Y

The Permittee shall conduct a root cause analysis and a corrective action analysis

each time the SO2 emissions are more than 227 kg (500 lb) greater than the

amount that would have been emitted if the SO2 or reduced sulfur concentration

was equal to the applicable emissions limit in 40 CFR Section 60.102a(f)(1) during

one or more consecutive periods of excess emissions or any 24-hour period,

whichever is shorter.

40 CFR Section 60.103a(c)(3)

No later than 45 days following the discharge for which a root cause and corrective

action analyses were required, the Permittee shall record the corrective action(s)

completed to date, and for action(s) not already completed, a schedule for

implementation, including proposed commencement and completion dates as

specified in 40 CFR Section 60.108a(c)(6)(x).

40 CFR Section 60.103a(e)(3)

The Permittee shall comply with the notification, recordkeeping and reporting

requirements in 40 CFR Section 60.7.

40 CFR Section 60.108a(a)

The Permittee shall notify the Administrator of the specific monitoring provisions of

40 CFR Sections 60.105a, 60.106a and 60.107a with which the Permittee intends

to comply. The Permittee shall submit to the Administrator documentation showing

that the process heater meets the definition of a co-fired process heater in 40 CFR

Section 60.101a. Notifications required by this paragraph shall be submitted with

the notification of initial startup required by 40 CFR Section 60.7(a)(3).

40 CFR Section 60.108a(b)

The Permittee shall maintain the following records:

Records of discharges greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant in any 24-hour period as required by 40 CFR Section

60.103a(c). The following information shall be recorded no later than 45 days

following the end of a discharge exceeding the thresholds:

i) A description of the discharge.

ii) The date and time the discharge was first identified and the duration of the

discharge.

iii) The measured or calculated cumulative quantity of gas discharged over the

discharge duration. If the discharge duration exceeds 24 hours, record the

discharge quantity for each 24-hour period.

vi) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, either the measured concentration of reduced sulfur or

SO2 discharged to the atmosphere.

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

vii) For each discharge greater than 500 lb SO2 in excess of the allowable limits

from a sulfur recovery plant, the cumulative quantity of H2S and SO2 released into

the atmosphere.

viii) The steps that the Permittee took to limit the emissions during the discharge.

ix) The root cause analysis and corrective action analysis conducted as required in

40 CFR Section 60.103a(d), including an identification of the affected facility, the

date and duration of the discharge, a statement noting whether the discharge

resulted from the same root cause(s) identified in a previous analysis and either a

description of the recommended corrective action(s) or an explanation of why

corrective action is not necessary under 40 CFR Section 60.103a(e).

(continued below)

40 CFR Section 60.108a(c)(6)

(continued from above)

x) For any corrective action analysis for which corrective actions are required in 40

CFR Section 60.103a(e), a description of the corrective action(s) completed within

the first 45 days following the discharge and, for action(s) not already completed, a

schedule for implementation, including proposed commencement and completion

dates.

40 CFR Section 60.108a(c)(6)

The Permittee shall submit and excess emissions report for all periods of excess

emissions according to the requirements of 40 CFR Section 60.7(c) except that the

report shall contain the information specified in 40 CFR Section 60.108a(d)(1) - (7).

1) The date that the exceedance occurred;

2) An explanation of the exceedance;

3) Whether the exceedance was concurrent with a startup, shutdown or malfunction

of an affected facility or control system; and

4) A description of the actions taken, if any.

5) The information described in 40 CFR Section 60.108a(c)(6) for all discharges

listed in 40 CFR Section 60.108a(c)(6).

(continued below)

40 CFR Section 60.108a(d)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-315 02/12/15

(continued from above)

6) For any periods for which monitoring data are not available, any changes made

in operation of the emission control system during the period of data unavailability

which could affect the ability of the system to meet the applicable emission limit.

Operations of the control system and affected facility during periods of data

unavailability are to be compared with operation of the control system and affected

facility before and following the period of data unavailability.

7) A written statement, signed by a responsible official, certifying the accuracy and

completeness of the information contained in the report.

40 CFR Section 60.108a(d)

PERFORMANCE TESTING REQUIREMENTS hdr

Initial Performance Test: due 180 days after Initial Startup to demonstrate initial

compliance with each applicable emissions limit in 40 CFR Section 60.102a. The

notification requirements of 40 CFR Section 60.8(d) apply to the initial performance

test and subsequent performance tests.

Use test methods in 40 CFR pt. 60, Appendices A-1 through A-8 or other methods

as specified in 40 CFR Section 60.104a, except as provided in 40 CFR Section

60.8(b).

40 CFR Section 60.104a(a) and (c); 40 CFR Section

60.8; Minn. R. 7017.2020, subp. 1

The Permittee shall determine compliance with the SO2 emissions limits using the

following methods and procedures:

1) Method 1 of 40 CFR pt. 60, Appendix A-1 for sample and velocity traverses.

2) Method 2 of 40 CFR pt. 60, Appendix A-1 for velocity and volumetric flow rate.

3) Method 3, 3A or 3B of 40 CFR pt. 60, Appendix A-2 for gas analysis. The

method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas Analyses",

(incorporated by reference - see 40 CFR Section 60.17) is an acceptable

alternative to EPA Method 3B of 40 CFR pt. 60, Appendix A-2.

4) Method 6, 6A or 6C of 40 CFR pt. 60, Appendix A-4 to determine the SO2

concentration. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 6 or 6A of 40 CFR pt. 60, Appendix A-4.

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

5) Method 15 or 15A of 40 CFR pt. 60, Appendix A-5 or Method 16 of 40 CFR pt.

60, Appendix A-6 to determine the reduced sulfur compounds and H2S

concentrations. The method ANSI/ASME PTC 19.10-1981, "Flue and Exhaust Gas

Analyses", (incorporated by reference - see 40 CFR Section 60.17) is an

acceptable alternative to EPA Method 15A of 40 CFR pt. 60, Appendix A-5.

i) Each run consists of 16 samples taken over a minimum of 3 hours.

ii) The Permittee shall calculate the average H2S concentration after correcting for

moisture and O2 as the arithmetic average of the H2S concentration for each

sample during the run (ppmv, dry basis, corrected to 0% excess air).

iii) The Permittee shall calculate the SO2 equivalent for each run after correcting for

moisture and O2 as the arithmetic average of the SO2 equivalent of reduced sulfur

compounds for each sample during the run (ppmv, dry basis, corrected to 0%

excess air).

(continued below)

40 CFR Section 60.104a(h)(1)-(5)

(continued from above)

iv) The Permittee shall use Equation 8 of 40 CFR Section 60.104a(d) to adjust

pollutant concentrations to 0% O2 or 0% excess air.

40 CFR Section 60.104a(h)(1)-(5)

REPORTING REQUIREMENTS hdr

The Permittee shall maintain records of the occurrence and duration of any startup,

shutdown or malfunction in the operation of an affected facility; any malfunction of

the air pollution control equipment; or any periods during which a continuous

monitoring system (CMS) or monitoring device is inoperative.

40 CFR Section 60.7(b); Minn. R. 7019.0100

The Permittee shall submit excess emissions and monitoring systems performance

report and/or summary form to the Administrator semiannually, except when: more

frequent reporting is required by an applicable subpart; or the Administrator on a

case-by-case basis, determines that more frequent reporting is necessary. All

reports shall be postmarked by the 30th day following the end of each six-month

period and include the information in 40 CFR Section 60.7(c)(1) through (4).

40 CFR Section 60.7(c); Minn. R. 7019.0100
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-316 02/12/15

The summary report form shall contain the information in figure 1 of 40 CFR

Section 60.7. One summary report form shall be submitted for each pollutant

monitored at each affected facility.

If the total duration of excess emissions is less than 1% of the total operating time

and CMS downtime is less than 5% of the total operating time, only the summary

report form shall be submitted

If the total duration of excess emissions is 1% or greater of the total operating time

or CMS downtime is 5% or greater of the total operating time, the summary report

form and the excess emission report described in 40 CFR Section 60.7(c) shall

both be submitted.

40 CFR Section 60.7(d); Minn. R. 7019.0100

The Permittee shall maintain a file of all measurements, including continuous

monitoring system (CMS), monitoring device and performance testing

measurements; all CMS performance evaluations; all CMS or monitoring device

calibration checks; adjustments and maintenance performed on these systems or

devices; and all other information required by 40 CFR pt. 60 recorded in a

permanent form suitable for inspection. The file shall be retained for at least two

years following the date of such measurements, maintenance, reports and records,

except as follows:

40 CFR Section 60.7(f); Minn. R. 7019.0100

An automated CEMS records and reduces the measured data to the form of the

pollutant emission standard through the use of a computerized data acquisition

system. In lieu of maintaining a file of all CEMS subhourly measurements as

required under 40 CFR Section 60.7(f), the Permittee shall retain the most recent

consecutive three averaging periods of subhourly measurements and a file that

contains a hard copy of the data acquisition system algorithm used to reduce the

measured data into the reportable form of the standard.

40 CFR Section 60.7(f)(1); Minn. R. 7019.0100

In lieu of maintaining a file of all CEMS subhourly measurements as required under

40 CFR Section 60.7(f), the Permittee shall retain all subhourly measurements for

the most recent reporting period. The subhourly measurements shall be retained

for 120 days from the date of the most recent summary or excess emission report

submitted to the Administrator.

40 CFR Section 60.7(f)(2); Minn. R. 7019.0100

If notification substantially similar to that in 40 CFR Section 60.7(a) is required by

any other State or local agency, sending the Administrator a copy of that

notification will satisfy the requirements of 40 CFR Section 60.7(a).

40 CFR Section 60.7(g); Minn. R. 7019.0100

Individual subparts of 40 CFR pt. 60 may include specific provisions which clarify or

make inapplicable the provisions set forth in this section.

40 CFR Section 60.7(h); Minn. R. 7019.0100

At all times, including periods of startup, shutdown and malfunction, the Permittee

shall, to the extent possible, maintain and operate any affected facility including

associated air pollution control equipment in a manner consistent with good air

pollution control practice for minimizing emissions. Determination of whether

acceptable operating and maintenance procedures are being used will be based on

information available to the Administrator which may include, but is not limited to,

monitoring results, opacity observations, review of operating and maintenance

procedures and inspection of the source.

40 CFR Section 60.11(d); Minn. R. 7017.2015

For the purpose of submitting compliance certifications or establishing whether or

not a person has violated or is in violation of any standard in this part, nothing in

this part shall preclude the use, including the exclusive use, of any credible

evidence or information, relevant to whether a source would have been in

compliance with applicable requirements if the appropriate performance or

compliance test or procedure had been performed.

40 CFR Section 60.11(g); Minn. R. 7017.2015

The Permittee shall conduct a root cause analysis and corrective action analysis as

soon as possible, but no later than 45 days after a discharge exceeding 500 lb

greater than the permit limit.

40 CFR Section 60.103a(d)

If a single continuous discharge exceeds 500 lb greater than the permit limit for 2 or

more consecutive 24-hour periods, a single root cause analysis and corrective

action analysis may be conducted.

40 CFR Section 60.103a(d)(1)

Excess emissions reports required for all 12-hour periods during which the average

concentration of SO2 as measured by the SO2 continuous monitoring system

required under 40 CFR Section 60.106a(a)(1) exceeds the applicable emission limit

(dry basis, 0% excess air).

40 CFR Section 60.106a(b)(1)

CEMS REQUIREMENTS hdr

CEMS QA/QC: The owner or operator of an affected facility is subject to the

performance specifications listed in 40 CFR pt. 60, Appendix B and shall operate,

calibrate, and maintain each CEMS according to the QA/QC procedures in 40 CFR

pt. 60, Appendix F as amended and maintain a written QA/QC program available in

a form suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-317 02/12/15

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown or malfunction except for periods of acceptable monitor downtime. The

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 and 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

AIR FLOW MONITORING REQUIREMENTS hdr

Stack Air Flow: The Permittee shall calibrate, operate and maintain a continuous air

flow monitor that records the stack air flow for SV 190.

Minn. R. 7007.0800, subp. 4

O2 MONITOR REQUIREMENT hdr

QA Plan: Develop and implement a written quality assurance plan that covers the

O2 Monitor. The plan shall be on site and available for inspection within 30 days

after monitor certification. The plan shall contain all of the information required by

40 CFR pt. 60, Appendix F, Section 3. The plan shall include the manufacturer's

spare parts list for each CEMS and require that those parts be kept at the facility

unless the Commissioner gives written approval to exclude specific spare parts

from the list. The Commissioner may approve requested exclusions if the

Commissioner determines that it is not reasonable to keep a specific part on site

after consideration of the consequences of a malfunction of the part, the likelihood

of a malfunction, the time required to obtain the part, and other pertinent factors.

Minn. R. 7007.0800, subp. 4

REPORTING REQUIREMENT hdr

Report: due before end of each quarter following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances of the SO2 limits.

Title I Condition: 40 CFR Section 52.21 & Minn. R.

7007.3000
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-318 02/12/15

Subject Item: CE 002 Flaring

Associated Items: EU 209 Track 8 Rail Loading - Loading-Unloading Equipment

FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

GP 106 Control Equipment Used to Meet Requirements of MACT CC

MR 189 Temperature Indicator for 101H1

What to do Why to do it

Fuel Usage: less than or equal to 0.10 grains/dry standard cubic foot using 3-hour

Rolling Average . Limit does not apply during periods of startup, shutdown, or

malfunction.

40 CFR Section 60.104(a)(1); 40 CFR Section 60.8(c);

Minn. R. 7011.1435(A)

Operating Parameter: shall operate the vapor processing system in a manner not to

exceed the operating parameter value for the parameter or to go below the

operating parameter value for the parameter and established using the procedures

in 40 CFR Section 63.425(b). In cases where an alternative parameter is approved,

each owner or operator shall operate the vapor processing system in a manner not

to exceed or not to go below, as appropriate, the alternative operating parameter

value. Operation of the vapor processing system in a manner exceeding or going

below the operating parameter value shall constitute a violation of the emission

standard in 40 CFR Section 63.422(b).

40 CFR Section 63.427(b); 40 CFR Section 63.6(f)(1);

40 CFR Section 63.650(a); Minn. R. 7007.0800, subps.

2 & 14

Follow the design requirements of 40 CFR Section 502(a), (d). Follow the design

requirements of 40 CFR Section 502(h), (i) or alternatively as listed in 40 CFR

Section 63.425(e).

40 CFR Section 63.422(a)

Emissions to the atmosphere from the vapor collection and processing systems

due to the loading of gasoline cargo tanks shall not exceed 10 milligrams of total

organic compounds per liter of gasoline loaded as defined in 40 CFR Section

60.503.

40 CFR Section 63.422(b)

Loadings of liquid product into gasoline cargo tanks shall be limited to vapor-tight

gasoline cargo tanks using the procedures as listed in 40 CFR Section 60.502(e).

40 CFR Section 63.422(a) & (c); 40 CFR Section

60.502(e)

The terminal owner or operator shall take steps assuring that the nonvapor-tight

gasoline cargo tank (i.e., cargo tanks initially loaded without proper vapor tightness

documentation) will not be reloaded at the facility until vapor proper vapor tightness

documentation for that gasoline cargo tank is obtained.

40 CFR Section 63.422(c); 40 CFR Section 60.502(e)

The owner or operator shall act to assure that the gasoline cargo tank's vapor

collection systems are connected during each loading of a gasoline cargo tank at

the affected facility.

40 CFR Section 63.422(a); 40 CFR Section 60.502(g)

Compliance Requirement: Each owner or operator subject to the emission standard

in 40 CFR Section 63.422(b) shall conduct a performance test on the vapor

processing system according to the test methods and procedures of 40 CFR

Section 60.503 except that a reading of 500 ppm shall be used to determine the

level of leaks to be repaired under 40 CFR Sections 60.503(b) or 63.425(a)(1)(ii).

40 CFR Section 63.425(a)

Performance Test Requirement: For each performance test conducted under 40

CFR Section 63.425(a), the owner or operator shall determine a monitored

operating parameter value for the vapor processing system by continuously

recording the operating parameter during the performance test and determining

operating parameter values based on the results of the test; a rationale for

selecting the parameter values shall be provided to the Administrator.

40 CFR Section 63.425(b)

Recordkeeping Requirement: For performance tests performed after the initial test,

the owner or operator shall document the reasons for any change in the operating

parameter value since the previous performance test. The records may be

maintained in either electronic or paper format, unless it is expressly prohibited.

40 CFR Section 63.425(c)

Annual Certification Test: Follow one of the test methods and procedures listed in

40 CFR Section 63.425(e) or as an alternative to 40 CFR Section 63.425(e), FHR

may also alternatively comply with 40 CFR Section 63.425(i), railcar bubble leak

test procedures.

40 CFR Section 63.425(e); 40 CFR Section 63.425(i)

COMPLIANCE ASSURANCE MONITORING (CE002) hdr

The Permittee shall operate and maintain the afterburner (CE 002) at all times that

any emission unit controlled by the afterburner (EU 209) is in operation. The

Permittee shall document periods of non-operation of the control equipment.

Minn. R. 7007.0800, subps. 2 and 14

Operation and maintenance of continuous monitoring systems: All CMS shall be

installed, operational, and the data verified as specified in the relevant standard

either prior to or in conjunction with conducting performance tests under 40 CFR

Section 63.7. Verification of operational status shall, at a minimum, include

completion of the manufacturer's written specifications or recommendations for

installation, operation, and calibration of the system.

40 CFR Section 63.8(c)(3); Minn. R. 7007.0800, subp.

14
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-319 02/12/15

Monitoring Requirement: Install, calibrate, certify, operate and maintain according

to the manufacturer's specification a CPMS capable of measuring temperature. The

CPMS must be installed in the firebox or in the ductwork immediately downstream

from the firebox in a position before any substantial heat exchange occurs.

40 CFR Section 63.427(a)(3); Minn. R. 7007.0800,

subps. 2 and 14

Operation Requirement: Operation of air pollution control system to achieve

emission limit or operational parameter at or above the temperature requirement of

187.3 degrees F.

40 CFR Section 63.427(b); Minn. R. 7007.0800, subps.

2 and 14

Operation and maintenance of continuous monitoring systems: All CMS shall be

installed such that representative measurements of emissions or process

parameters from the affected source are obtained.

40 CFR Section 63.8(c)(2); Minn. R. 7007.0800,

subps. 2 and 14

Operation and maintenance of continuous monitoring systems: Except for system

breakdowns, out-of-control periods, repairs, maintenance periods, calibration

checks, and zero (low-level) and high-level calibration drift adjustments, all CMS

shall be in continuous operation.

40 CFR Section 63.8(c)(4); Minn. R. 7007.0800,

subps. 2 and 14

Operation and maintenance of continuous monitoring systems: The owner or

operator shall ensure the immediate repair or replacement of CMS parts to correct

routine" or otherwise predictable CMS malfunctions as defined in the source's

startup, shutdown, and malfunction plan required by 40 CFR Section 63.6(e)(3).

The owner or operator shall keep the necessary parts for routine repairs of the

affected equipment readily available. If the plan is followed and the CMS is repaired

immediately, this action shall be reported in the semiannual startup, shutdown, and

malfunction report required under 40 CFR Section 63.10(d)(5)(i).

40 CFR Section 63.8(c)(1)(i); Minn. R. 7007.0800,

subps. 2 and 14

Daily Monitoring: The Permittee shall physically verify the operation of the

temperature recording device at least once each operating day to verify that it is

working and recording properly. The Permittee shall maintain a written record of the

daily verifications.

40 CFR Section 64.3(b); Minn. R. 7017.0200

Periodic Inspections: Conduct periodic inspections in accordance with the CAM

Plan for the control equipment.

40 CFR Section 64.3; Minn. R. 7017.0200

Corrective Actions: If the temperature is below the minimum specified by this permit

or if the thermal oxidizer or any of its components are found during the inspections

to need repair, the Permittee shall take corrective action as soon as possible.

Corrective actions shall return the temperature to at least the permitted minimum

and/or include completion of necessary repairs identified during the inspection, as

applicable. Corrective actions include, but are not limited to, those outlined in the O

& M Plan for the thermal oxidizer. The Permittee shall keep a record of the type and

date of any corrective action taken.

40 CFR Section 64.7(d); Minn. R. 7017.0200

Documentation of Need for Improved Monitoring: If the Permittee fails to achieve

compliance with an emission limitation or standard for which the monitoring did not

provide an indication of an excursion or exceedance while providing valid data, or

the results of compliance or performance testing document a need to modify the

existing minimum combustion chamber temperature(s), the Permittee shall

promptly notify the MPCA and, if necessary, submit a permit amendment

application to address the necessary monitoring changes.

40 CFR Section 64.7(e); Minn. R. 7017.0200

CAM Excursions Reporting: As required by 40 CFR Section 64.9(a)(2), for the

Quarterly Report listed in Table B of this permit and/or the Notification of Deviations

Endangering Human Health and the Environment listed earlier in Table A of this

permit, as applicable, the Permittee shall include the following related to the

monitoring identified as required by 40 CFR pt. 64: 1) Summary information on the

number, duration, and cause of excursions or exceedances, as applicable, and the

corrective action taken; and 2) Summary information on the number, duration, and

cause for monitor downtime incidents. The Permittee shall report all excursions in

the quarterly report required by this permit.

40 CFR Section 64.9(a)(2); Minn. R. 7017.0200

The Permittee shall comply with the monitoring, recordkeeping, and reporting

requirements contained in the CAM plan submitted to the MPCA effective on the

permit issuance date.

40 CFR Section 64.6(c); Minn. R. 7017.0200

RECORDKEEPING AND REPORTING REQUIREMENTS hdr

Recordkeeping Requirement: Records of the annual tests of gasoline cargo tanks

to be conducted as specified in 40 CFR Section 63.425(e)-(h). The records may be

maintained in either electronic or paper format, unless it is expressly prohibited.

40 CFR Section 63.428(b); 40 CFR Section 63.428(k)

Recordkeeping Requirement: Records of continuous monitoring data required by

40 CFR Section 63.427(a), or of the alternative parameter if approved under 40

CFR Section 63.427(b) shall be kept in a readily accessible location. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

40 CFR Section 63.428(c)

Semi-Annual report must include each loading of a gasoline cargo tank for which

vapor tightness documentation had not been previously obtained by the facility.

40 CFR Section 63.428(g)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-320 02/12/15

Reporting and Recordkeeping: Submit

1) an excess emissions report in accordance with 40 CFR Section 63.10(e)(3),

each exceedance or failure to maintain the monitored operating parameter value

determined in 40 CFR Section 63.425(b);

2) Each instance of a nonvapor-tight gasoline cargo tank loading at the facility in

which the operator failed to take steps to assure that such cargo tank would not be

reloaded at the facility before vapor tightness documentation for the cargo tank

was obtained; and

3) Each reloading or a nonvapor-tight gasoline cargo tank at the facility before

vapor tightness documentation for that cargo tank is obtained by the facility.

40 CFR Section 63.428(h)

Recordkeeping Requirement: Record each startup, shutdown or malfunction of the

air pollution control equipment or any periods during which a continuous monitoring

system or monitoring device is inoperative. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

40 CFR Section 60.7(b)

General Recordkeeping Requirements: The owner or operator shall maintain files

of all information (including all reports and notifications) required by 40 CFR pt. 63

recorded in a form suitable and readily available for expeditious inspection and

review including all information required by 40 CFR Section 63.10(b). The files shall

be kept for at least five (5) years following the date of each occurrence,

measurement, maintenance, corrective action, report or record. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

40 CFR Section 63.10(b)

Startup, Shutdown, and Malfunction Plan: The owner or operator shall develop and

implement a written startup, shutdown, and malfunction plan that describes, in

detail, procedures for operating and maintaining the source during periods of

startup, shutdown, and malfunction and a program of corrective action for

malfunctioning process and air pollution control, and monitoring equipment used to

comply with the relevant standard. As required under 40 CFR Section 63.8(c)(1)(i),

the plan shall identify all routine or otherwise predictable CMS malfunctions. The

plan shall be developed by the compliance date and shall meet the purposes

specified in 40 CFR Section 63.6(e)(3)(i)(A) through (C).

40 CFR Section 63.6(e)(3)(i)

40 CFR Section 63.8(c)(1)(iiii)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-321 02/12/15

Subject Item: CE 003 Activated Carbon Adsorption

Associated Items: EU 004 Truck Bottom Loading (gas, distillate) including the trucks - Loading-Unloading Equipment

FS 006 Bottom Loading - Material Handling/Transfer/Storage

GP 106 Control Equipment Used to Meet Requirements of MACT CC

MR 004 VOC Monitor at Bottom Loading Unit

What to do Why to do it

CAM REQUIREMENTS FOR CE 003 hdr

The Permittee shall operate and maintain the carbon adsorption in accordance with

the Operation and Maintenance (O & M) Plan. The Permittee shall keep copies of

the O & M Plan available onsite for use by staff and MPCA staff.

Minn. R. 7007.0800, subp. 14

Operation Requirement: Operation of air pollution control system to achieve

emission limit or operational parameter.

40 CFR Section 63.427(b); Minn. R. 7007.0800, subps.

2 and 14

Monitoring Requirement: Install, calibrate, certify, operate and maintain according

to the manufacturer's specification a CEMS capable of measuring organic

compounds concentration.

40 CFR Section 63.427(a)(1); 40 CFR Section 64.3(b);

Minn. R. 7017.0200

Daily Monitoring: The Permittee shall physically verify the operation of the VOC

analyzer at least once each operating day to verify that it is working and recording

properly. The Permittee shall maintain a written record of the daily verifications.

40 CFR Section 64.3(b); Minn. R. 7017.0200

Quarterly Inspections: At least once per calendar quarter, the Permittee shall

inspect the control equipment internal and external system components. The

Permittee shall maintain a written record of the inspection and any corrective

actions taken resulting from the inspection.

40 CFR Section 64.3; Minn. R. 7017.0200

Annual Inspection: At least once per calendar year, the Permittee shall conduct an

internal inspection of the control device that includes all operating systems of the

control device. The Permittee shall maintain a written record of the inspection and

any action resulting from the inspection.

40 CFR Section 64.3; Minn. R. 7017.0200

Corrective Actions: If VOC analyzer or any of its components are found during the

inspections to need repair, the Permittee shall take corrective action as soon as

possible. Corrective actions shall return the outlet VOC concentration to at least the

permitted minimum and/or include completion of necessary repairs identified during

the inspection, as applicable. Corrective actions include, but are not limited to,

those outlined in the O & M Plan for the activated carbon adsorption. The

Permittee shall keep a record of the type and date of any corrective action taken.

40 CFR Section 64.7(d); Minn. R. 7017.0200

Documentation of Need for Improved Monitoring: If the Permittee fails to achieve

compliance with an emission limitation or standard for which the monitoring did not

provide an indication of an excursion or exceedance while providing valid data, or

the results of compliance or performance testing document a need to modify the

existing minimum combustion chamber temperature(s), the Permittee shall

promptly notify the MPCA and, if necessary, submit a permit amendment

application to address the necessary monitoring changes.

40 CFR Section 64.7(e); Minn. R. 7017.0200

CAM Excursions Reporting: As required by 40 CFR Section 64.9(a)(2), for the

Quarterly Report listed in Table B of this permit and/or the Notification of Deviations

Endangering Human Health and the Environment listed earlier in Table A of this

permit, as applicable, the Permittee shall include the following related to the

monitoring identified as required by 40 CFR pt. 64: 1) Summary information on the

number, duration, and cause of excursions or exceedances, as applicable, and the

corrective action taken; and 2) Summary information on the number, duration, and

cause for monitor downtime incidents. The Permittee shall report all excursions in

the quarterly report required by this permit.

40 CFR Section 64.9(a)(2); Minn. R. 7017.0200

The Permittee shall maintain records of monitoring data, monitor performance data,

corrective actions taken, and other supporting information required to be

maintained. The Permittee may maintain records on alternative media, such as

microfilm, computer files, magnetic tape disks, or microfiche, provided that the use

of such alternative media allows for expeditious inspection and review, and does

not conflict with other applicable recordkeeping requirements.

40 CFR Section 64.9(b); Minn. R. 7017.0200

OPERATIONAL, RECORDKEEPING AND REPORTING REQUIREMENTS hdr

Operation Requirement: the owner or operator shall act to assure that loadings of

gasoline tank trucks at the affected facility are made into tanks equipped with vapor

collection equipment that is compatible with the terminals vapor collection system.

40 CFR Section 60.502(f); 40 CFR Section 63.422(a);

40 CFR Section 64.3; Minn. R. 7017.0200

Operation Requirement: the owner or operator shall act to assure that the terminals

and the tank trucks vapor collection systems are connected during each loading of

a gasoline tank truck at the affected facility.

40 CFR Section 60.502(g); 40 CFR Section 63.422(a);

40 CFR Section 64.3; Minn. R. 7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-322 02/12/15

Construction/Design Requirement: each vapor collection system shall be designed

to prevent any total organic compound vapors from passing to another loading

rack.

40 CFR Section 60.502(d); 40 CFR Section 63.422(a)

Design/Construction Requirement: the vapor collection and liquid loading

equipment shall be designed and operated to prevent gauge pressure in the

delivery tank from exceeding 450 mm of water during product loading.

40 CFR Section 60.502(h); 40 CFR Section 63.422(a)

Compliance Requirement: loadings of liquid product into gasoline tank trucks shall

be limited to vapor tight gasoline tank trucks using the procedures in 40 CFR

Section 60.502(e)(1)-(5).

40 CFR Section 60.502(e); 40 CFR Section 63.422(a)

Recordkeeping Requirement: the owner or operator shall obtain documentation that

states that the truck to be gasoline loaded is vapor tight.

40 CFR Section 60.502(e)(1); 40 CFR Section

63.422(a)

Recordkeeping Requirement: the owner or operator shall require the tank ID

number to be recorded as each gasoline tank truck is loaded at the affected facility.

40 CFR Section 60.502(e)(2); 40 CFR Section

63.422(a)

Compliance Requirement: the owner or operator shall cross check each tank ID

number obtained in paragraph (e)(2) with the file of tank vapor tightness

documentation within 2 weeks after the corresponding tank is loaded.

40 CFR Section 60.502(e)(3); 40 CFR Section

63.422(a)

Reporting Requirement: the owner or operator shall notify the owner or operator of

each non-vapor-tight gasoline tank truck within one (1) week after the loading has

occurred.

40 CFR Section 60.502(e)(4); 40 CFR Section

63.422(a)

Compliance Requirement: the owner or operator shall take steps assuring that the

non-vapor-tight gasoline tank truck will not be reloaded until vapor tightness

documentation for that tank is obtained.

40 CFR Section 60.502(e)(5); 40 CFR Section

63.422(a)

Design/Construction Requirement: no pressure-vacuum vent in the bulk gasoline

terminals vapor collection system shall begin to open at a system pressure less

than 450 mm of water.

40 CFR Section 60.502(i); 40 CFR Section 63.422(a)

Performance Test Requirement: in conducting the performance tests required by

this subpart, the owner or operator shall use the test methods in Appendix A of this

part, except as provided in 40 CFR Section 60.8(b); the three-run requirement of 40

CFR Section 60.8(f) does not apply to this subpart.

40 CFR Section 60.503(a); 40 CFR Section 63.422(a)

Compliance Requirement: Each owner or operator subject to the emission standard

in 40 CFR Section 63.422(b) shall conduct a performance test on the vapor

processing system according to the test methods and procedures of 40 CFR

Section 60.503 except that a reading of 500 ppm shall be used to determine the

level of leaks to be repaired under 40 CFR Section 60.503(b).

40 CFR Section 63.425(a)

Recordkeeping Requirement: Record each startup, shutdown or malfunction of the

air pollution control equipment. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

40 CFR Section 60.7(b)

Performance Test Requirement: For each performance test conducted under 40

CFR Section 63.425(a), the owner or operator shall determine a monitored

operating parameter value for the vapor processing system by continuously

recording the operating parameter during the performance test and determining

operating parameter values based on the results of the test; a rationale for

selecting the parameter values shall be provided to the Administrator.

40 CFR Section 63.425(b)

Recordkeeping Requirement: For performance tests performed after the initial test,

the owner or operator shall document the reasons for any change in the operating

parameter value since the previous performance test. The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

40 CFR Section 63.425(c)

Annual Certification Test: Follow one of the test methods and procedures listed in

40 CFR Section 63.425(e).

40 CFR Section 63.425(e)

Recordkeeping Requirement: Records of the annual tests of gasoline cargo tanks

to be conducted as specified in 40 CFR Section 63.425(e)-(h). The records may be

maintained in either electronic or paper format, unless electronic or paper records

are expressly prohibited.

40 CFR Section 63.428(b); 40 CFR Section 63.428(k)

Recordkeeping Requirement: Records of continuous monitoring data required by

40 CFR Section 63.427(a), or of the alternative parameter if approved under 40

CFR Section 63.427(b) shall be kept in a readily accessible location. The records

may be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

40 CFR Section 63.428(c)

Semi-Annual report must include each loading of a gasoline cargo tank for which

vapor tightness documentation had not been previously obtained by the facility.

40 CFR Section 63.428(g)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-323 02/12/15

Reporting and Recordkeeping: Submit

1) an excess emissions report in accordance with 40 CFR Section 63.10 (e)(3)-

each exceedance or failure to maintain the monitored operating parameter value

determined in 40 CFR Section 63.425(b).

2) Each instance of a nonvapor-tight gasoline cargo tank loading at the facility in

which the operator failed to take steps to assure that such cargo tank would not be

reloaded at the facility before vapor tightness documentation for the cargo tank was

obtained; and

3) Each reloading or a nonvapor-tight gasoline cargo tank at the facility before

vapor tightness documentation for that cargo tank is obtained by the facility.

40 CFR Section 63.428(h)

Startup, Shutdown, and Malfunction Plan: The owner or operator shall develop and

implement a written startup, shutdown, and malfunction plan that describes, in

detail, procedures for operating and maintaining the source during periods of

startup, shutdown, and malfunction and a program of corrective action for

malfunctioning process and air pollution control equipment used to comply with the

relevant standard. As required under 40 CFR Section 63.8(c)(1)(i), the plan shall

identify all routine or otherwise predictable CMS malfunctions. The plan shall be

developed by the compliance date and shall meet the purposes specified in 40

CFR Section 63.6(e)(3)(i)(A) through (C).

40 CFR Section 63.6(e)(3)(i); 40 CFR Section

63.8(c)(1)(iii)

Operation and maintenance of continuous monitoring systems: The owner or

operator shall ensure the immediate repair or replacement of CMS parts to correct

"routine" or otherwise predictable CMS malfunctions as defined in the source's

startup, shutdown, and malfunction plan required by 40 CFR Section 63.6(e)(3).

The owner or operator shall keep the necessary parts for routine repairs of the

affected equipment readily available. If the plan is followed and the CMS is repaired

immediately, this action shall be reported in the semiannual startup, shutdown, and

malfunction report required under 40 CFR Section 63.10(d)(5)(i).

40 CFR Section 63.8(c)(1)(i)

Operation and maintenance of continuous monitoring systems: All CMS shall be

installed such that representative measurements of emissions or process

parameters from the affected source are obtained. In addition, CEMS shall be

located according to procedures contained in the applicable performance

specification(s).

40 CFR Section 63.8(c)(2)

Operation and maintenance of continuous monitoring systems: All CMS shall be

installed, operational, and the data verified as specified in the relevant standard

either prior to or in conjunction with conducting performance tests under 40 CFR

Section 63.7. Verification of operational status shall, at a minimum, include

completion of the manufacturer's written specifications or recommendations for

installation, operation, and calibration of the system.

40 CFR Section 63.8(c)(3)

Operation and maintenance of continuous monitoring systems: Except for system

breakdowns, out-of-control periods, repairs, maintenance periods, calibration

checks, and zero (low-level) and (high-level) calibration drift adjustments, the

CEMS, shall be in continuous operation and shall meet minimum frequency of

operation requirements by completing a minimum of one cycle of operation

(sampling, analyzing, and data recording) for each successive 15-minute period.

40 CFR Section 63.8(c)(4)

Quality Control Program: The owner or operator shall develop a quality control

program meeting the requirements of 40 CFR Section 63.8(d)(2) and (3) within 60

days of the effective date. The program shall follow the procedures of 40 CFR pt.

60, Appendix F.

Minn. R. 7007.0800, subp. 2

General Recordkeeping Requirements: The owner or operator shall maintain files

of all information (including all reports and notifications) required by 40 CFR pt. 63

recorded in a form suitable and readily available for expeditious inspection and

review including all information required by 40 CFR Section 63.10(b). The files shall

be kept for at least five (5) years following the date of each occurrence,

measurement, maintenance, corrective action, report or record. The records may

be maintained in either electronic or paper format, unless electronic or paper

records are expressly prohibited.

40 CFR Section 63.10(b)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-324 02/12/15

Subject Item: CE 006 Electrostatic Precipitator - Medium Efficiency

Associated Items: EU 228 FCCU - Refining Equipment

MR 017 17ME-187 FCC Common Stack Opacity Analyzer

MR 018 FCC Common Stack NOx Analyzer

MR 019 FCC Common Stack SO2 Analyzer

MR 021 FCC CO(%) in Flue Gas Monitor

MR 022 17H-2 Fuel Gas Flow Meter

MR 023 17H-4 Fuel Gas Flow Meter

MR 024 EMRC Flow for 17ME-187

MR 025 EMRC Temperature Thermocouple for 17ME-187

MR 106 FCC O2 Dry Percent

MR 107 FCC CO Low

What to do Why to do it

COMPLIANCE ASSURANCE MONITORING (CE 006) hdr

Compliance Assurance Monitoring: The Permittee shall operate and maintain the

ESP (CE 006) at any time that the process equipment controlled by the ESP (EU

228) is in operation. The Permittee shall document periods of non-operation of the

control equipment.

Title I Condition: To avoid classification as a major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

The Permittee shall operate and maintain control equipment such that it achieves a

control efficiency for PM < 10 micron: greater than or equal to 70 percent control

efficiency

Title I Condition: To avoid classification as a major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

The Permittee shall operate and maintain control equipment such that it achieves a

control efficiency for Total Particulate Matter: greater than or equal to 70 percent

control efficiency

Title I Condition: To avoid classification as a major

source and modification under 40 CFR Section 52.21

& Minn. R. 7007.3000

Operation and Maintenance of ESP: The Permittee shall operate and maintain the

ESP in accordance with the Operation and Maintenance (O & M) Plan. The

Permittee shall keep copies of the O & M Plan available onsite for use by staff and

review by MPCA staff. Following the NESHAP, Subpart UUU Operations,

Maintenance, and Monitoring (OM&M) Plan satisfies this requirement.

Minn. R. 7007.0800; subps. 2 and 14

The Permittee shall operate CE 006 with no less than the minimum number of

fields (TR sets) online during the most recent performance test that measured PM

and PM10 emissions and showed compliance with the applicable limit under EU

228.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR Section 64.3

The Permittee shall record the minimum number of fields (TR sets) online in CE

006 once each day of operation of EU 228. If the minimum number of fields are

found to not be online, commence corrective action (as outlined in the operation

and maintenance plan for the facility) within 24-hours of discovery to return the

minimum number of fields online. This is considered an excursion as defined in 40

CFR Section 64.1. Make a record of all corrective actions taken.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; 40 CFR Section 64.3

Opacity: Corrective action (as outlined in the CAM plan) is required as soon as

possible if opacity is greater than 20% using a daily average as measured using the

COMS located on SV 019. As indicated in the CAM plan, opacity in excess of 20%

shall be considered an excursion under 40 CFR Section 64.6(c)(2) for purposes of

CAM requirements, but is not an indication of an exceedance of the applicable

emission limitation and shall not be considered a permit deviation if the response

and reporting requirements of the CAM plan and this permit are met.

40 CFR Section 64.3(a)(2); Minn. R. 7017.0200

Continuous Monitoring: The Permittee shall continuously, or at a minimum once

every 15 minutes, monitor the opacity of the ESP exhaust. [See Subject Item EU

228, section C for specific COMS operating requirements.]

40 CFR Section 64.3(b)(4)(ii); Minn. R. 7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-325 02/12/15

Response to excursions: (1) Upon detecting an excursion, the owner or operator

shall restore operation of the pollutant-specific emissions unit (including the control

device and associated capture system) to its normal or usual manner of operation

as expeditiously as practicable in accordance with good air pollution control

practices for minimizing the period of any startup, shutdown or malfunction and

taking any necessary corrective actions to restore normal operation and prevent the

likely recurrence of the cause of an excursion (other than those caused by excused

startup or shutdown conditions). Such actions may include initial inspection and

evaluation, recording that operations returned to normal without operator action

(such as through response by a computerized distribution control system), or any

necessary follow-up actions to return operation to within the indicator range,

designated condition, or below the applicable emission limitation or standard, as

applicable.

40 CFR Section 64.7(d); Minn. R. 7017.0200

Periodic Inspections: At least once per calendar quarter, or more frequently if

required by the manufacturer, the Permittee shall inspect the control equipment

components that are subject to wear or plugging, for example: bearings, belts,

hoses, fans, nozzles, orifices, and ducts. The Permittee shall maintain a written

record of the inspection and any corrective actions taken resulting from the

inspection.

40 CFR Section 64.3; Minn. R. 7017.0200

Annual Inspections: At least once per calendar year, or more frequently if required

by the manufacturer, the Permittee shall perform an in-service inspection to inspect

the control equipment components not covered by the quarterly inspections. This

includes, but is not limited to, components that are not subject to wear or plugging

including structural components, housings, and hoods. The Permittee shall

maintain a written record of the inspection and any corrective actions taken

resulting from the inspection.

40 CFR Section 64.3; Minn. R. 7017.0200

Corrective Actions: The Permittee shall take corrective action as soon as possible if

any of the following occur:

- the recorded daily average of opacity is outside the required operating range; or

- the ESP or any of its components are found during the inspections to need repair.

Corrective actions shall return operation to within the permitted range and/or

include completion of necessary repairs identified during the inspection, as

applicable. Corrective actions include, but are not limited to, those outlined in the

OM&M Plan for the FCCU. The Permittee shall keep a record of the type and date

of any corrective action taken for the FCCU.

40 CFR Section 64.7(d); Minn. R. 7017.0200

Opacity CAM Performance Criteria:

1. Opacity is measured using a COMS on the SV 019.

2. Conduct daily validation and semi-annual calibration error audits. Visual

confirmation from data recording verifies operation twice per day.

3. Follow the QA/QC plan developed for the COMS.

4. The opacity is measured continuously.

5. The daily average opacity is calculated and recorded.

6. The averaging period is a daily average.

40 CFR Section 64.6(c); Minn. R. 7017.0200

Documentation of Need for Improved Monitoring: If the Permittee fails to achieve

compliance with an emission limitation or standard for which the monitoring did not

provide an indication of an excursion or exceedance while providing valid data, or

the results of compliance or performance testing document a need to modify the

existing opacity which is considered an excursion, the Permittee shall promptly

notify the MPCA and, if necessary, submit a permit amendment application to

address the necessary monitoring changes.

40 CFR Section 64.7(e); Minn. R. 7017.0200

CAM Excursions Reporting: As required by 40 CFR Section 64.9(a)(2), for the

Quarterly Report listed in Table B of this permit and/or the Notification of Deviations

Endangering Human Health and the Environment listed earlier in Table A of this

permit, as applicable, the Permittee shall include the following related to the

monitoring identified as required by 40 CFR pt. 64: 1) Summary information on the

number, duration, and cause of excursions or exceedances, as applicable, and the

corrective action taken; and 2) Summary information on the number, duration, and

cause for monitor downtime incidents. The Permittee shall report all CE 006 and

EU 228 opacity excursions in the quarterly report required by this permit.

40 CFR Section 64.9(a)(2); Minn. R. 7017.0200

The Permittee will comply with the monitoring, recordkeeping and reporting

requirements contained in the CAM plan submitted to the MPCA effective on the

permit issuance date.

40 CFR Section 64.6(c); Minn. R. 7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-326 02/12/15

Subject Item: CE 028 Direct Flame Afterburner w/Heat Exchanger

Associated Items: EU 178 OSWTP - API Oil/Water Separator Fore Bay (94B1A & 94B1B) - Separation Equipment

EU 182 OSWTP - Sludge Basin 2A - Refining Equipment

EU 183 OSWTP - Equalization Basin 2B - Refining Equipment

EU 184 OSWTP - Equalization Basin 2C - Refining Equipment

EU 185 OSWTP-Enhanced Biological Treatment Basin 94B3C - Refining Equipment

EU 186 OSWTP - DAF Tank (old) - Refining Equipment

EU 187 OSWTP - DAF Tank (new) - Refining Equipment

EU 188 OSWTP - DAF Rapid Mix Tank (old) - Mixing Equipment

EU 189 OSWTP - DAF Rapid Mix Tank (new) - Mixing Equipment

EU 190 OSWTP - DAF Floc Tank (old) - Refining Equipment

EU 191 OSWTP - DAF Floc Tank (new) - Refining Equipment

EU 192 OSWTP - Aerobic Digester - Digester

EU 197 OSWTP - Oily Sludge Dewatering (Centrifuge) - Refining Equipment

EU 282 OSWTP - Thermal Oxidizer - Other Combustion

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

GP 126 Affected Sources at the refinery under MACT GGGGG

MR 101 94H1 & 94H3 Natural Gas Flow

MR 102 94H-1 Thermocouple for Fire Box Temperature

MR 104 94H1 SO2 Analyzer

MR 145 Flow Meter for 94H1 Exhaust Gases

TK 336 Organic Liquid Storage Tank

What to do Why to do it

Subject to 40 CFR pt. 61, subps. A and FF requirements. Compliance with 40 CFR

pt. 61, subp. FF and 40 CFR pt. 61, subp. A requirements as listed in this permit

fully satisfies 40 CFR pt. 60, subps. A and QQQ; 40 CFR pt. 63, subps. A and CC

requirements.

40 CFR Section 60.11(d); 40 CFR Section

60.690-60.699; 40 CFR Section 60.692-5(e)(4)-(5); 40

CFR Section 60.697(f); 40 CFR Section 63.640(o)(1);

Minn. R. 7011.1435(C)

POLLUTION CONTROL EQUIPMENT AND CAM REQUIREMENTS hdr

The Permittee shall operate and maintain the thermal oxidizer (CE 028 or CE 029

(backup) at all times that any emission unit controlled by the thermal oxidizer ( EU

178, EUs 182- 191, EU 197, EU 278, EU 280, EU 281, EU 289, EUs 290- 293; EU

293, EU 314, EU 254, EU 282 and TK 336) is in operation. The Permittee shall

document periods of non-operation of the control equipment.

Minn. R. 7007.0800, subps. 2 and 14

Operation and Maintenance of the Thermal Oxidizer: The Permittee shall operate

and maintain the thermal oxidizer in accordance with the Operation and

Maintenance (O & M) Plan. The Permittee shall keep copies of the O & M Plan

available onsite for use by staff and MPCA staff.

Minn. R. 7007.0800, subps. 2 & 14

Temperature: Maintain temperature within 50 degree F of temperature established

in most recent destruction efficiency performance test using a 3-hour Rolling

Average. The temperature shall be measured in a representative location in or near

the firebox of the oxidizer.

40 CFR Section 61.354(c)(1); 40 CFR Section

61.356(j)(4); Minn. R. 7011.9930(E); Minn. R.

7017.2025

A flow indicator shall be installed on a vent stream to a control device to ensure

that the vapors are being routed to the control device.

40 CFR Section 64.3; Minn. R. 7017.0200; 40 CFR

Section 60.692-5

Daily Monitoring: The Permittee shall verify the operation of the temperature

recording device at least once each operating day to verify that it is working and

recording properly. The Permittee shall maintain a written or electronic record of the

daily verifications.

40 CFR Section 64.3(b); Minn. R. 7017.0200; Minn. R.

7007.0800, subps. 4 and 5

Inspections: Conduct periodic inspections in accordance with the CAM Plan. 40 CFR Section 64.3; Minn. R. 7017.0200; Minn. R.

7007.0800, subps. 4, 5, and 14
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-327 02/12/15

Corrective Actions: If the temperature is below the minimum specified by this permit

or if the thermal oxidizer or any of its components are found during the inspections

to need repair, the Permittee shall take corrective action as soon as possible.

Corrective actions shall return the temperature to at least the permitted minimum

and/or include completion of necessary repairs identified during the inspection, as

applicable. Corrective actions include, but are not limited to, those outlined in the O

& M Plan for the thermal oxidizer. The Permittee shall keep a record of the type and

date of any corrective action taken.

40 CFR Section 64.7(d); Minn. R. 7017.0200; Minn. R.

7007.0800, subps. 4, 5, and 14

For each control device, maintain documentation that includes the following

information regarding the control device operation:

(1) Dates of startup and shutdown of the closed-vent system and control device;

(2) A description of the operating parameter (or parameters ) to be monitored to

ensure that the control device will be operated in conformance with these standards

and the control device's design specifications and an explanation of the criteria

used for selection of that parameter (or parameters). This documentation shall be

kept for the life of the control device; and

(3) Periods when the closed-vent system and control device are not operated as

designed including all periods and the duration when: Any valve car-seal or closure

mechanism is broken or the by-pass line valve position has changed and The flow

monitoring devices indicate that vapors are not routed to the control device as

required.

40 CFR Section 64.6(c); Minn. R. 7017.0200; 40 CFR

Section 61.356(j); 40 CFR Section 61.356(j)(1); 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR 60.697(d); 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed. The records may be maintained in either electronic or paper format,

unless electronic or paper records are expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR 60.697(d); 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

Maintain continuous records of the temperature of the gas stream in the

combustion zone of the incinerator and records of all 3-hour periods of operation

during which the average temperature of the gas stream in the combustion zone is

more than 28 °C (50 °F) below the temperature established in most recent

destruction efficiency performance test.

40 CFR Section 64.9(b); Minn. R. 7017.0200; 40 CFR

Section 61.356(j)(4); 40 CFR 60.697(f)(3)(viii); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

The Permittee shall maintain records of monitoring data, monitor performance data,

corrective actions taken, and other supporting information required to be

maintained. The Permittee may maintain records on alternative media, such as

microfilm, computer files, magnetic tape disks, or microfiche, provided that the use

of such alternative media allows for expeditious inspection and review, and does

not conflict with other applicable recordkeeping requirements.

40 CFR Section 64.9(b); Minn. R. 7017.0200

CAM Excursions Reporting: As required by 40 CFR Section 64.9(a)(2), for the

Quarterly Report listed in Table B of this permit and/or the Notification of Deviations

Endangering Human Health and the Environment listed earlier in Table A of this

permit, as applicable, the Permittee shall include the following related to the

monitoring identified as required by 40 CFR pt. 64: 1) Summary information on the

number, duration, and cause of excursions or exceedances, as applicable, and the

corrective action taken; and 2) Summary information on the number, duration, and

cause for monitor downtime incidents. The Permittee shall report all CEs 028 and

029 excursions in the quarterly report required by this permit.

40 CFR Section 64.9(a)(2); Minn. R. 7017.0200

Retain at the source and make available, upon request, for inspection by the

Administrator, for a minimum of 2 years, records of emission test results and other

data needed to determine emissions.

40 CFR Section 61.13(g); 40 CFR Section 61.356; 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

REPORTING hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-328 02/12/15

The owner or operator shall notify the Administrator of intent to conduct a required

performance test at least 30 days before the performance test is scheduled.

40 CFR Section 61.13(c)

Unless otherwise specified in an applicable subpart, samples shall be analyzed and

emissions determined within 30 days after each emission test has been completed.

The owner or operator shall report the determinations of the emission test to the

Administrator by a registered letter sent before the close of business on the 31st

day following the completion of the emission test.

40 CFR Section 61.13(f)

Subject to 40 CFR pt. 61 subps. A and FF requirements. Compliance with 40 CFR

pt. 61, subp. FF and 40 CFR pt. 61, subp. A requirements as listed in this permit

fully satisfies 40 CFR pt. 63, subps. A and CC requirements.

40 CFR Section 63.640(o)(1); Minn. R. 7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-329 02/12/15

Subject Item: CE 029 Direct Flame Afterburner

Associated Items: EU 254 Unit 94H3-Thermal Oxidizer Back-up - Other Combustion

EU 282 OSWTP - Thermal Oxidizer - Other Combustion

GP 126 Affected Sources at the refinery under MACT GGGGG

MR 101 94H1 & 94H3 Natural Gas Flow

MR 103 Temperature Monitor (Stack) for 94H-3 Thermal Oxidizer

MR 144 94H3 SO2 Analyzer

MR 146 Flow Meter for 94H3 Exhaust Gases

What to do Why to do it

Subject to 40 CFR pt. 61, subps. A and FF requirements. Compliance with 40 CFR

pt. 61, subp. FF and 40 CFR pt. 61, subp. A requirements as listed in this permit

fully satisfies 40 CFR pt. 60, subps. A and QQQ; 40 CFR pt. 63, subps. A and CC

requirements.

40 CFR Section 60.11(d); 40 CFR Section

60.690-60.699; 40 CFR Section 60.692-5(e)(4)-(5); 40

CFR Section 60.697(f); 40 CFR Section 63.640(o)(1);

Minn. R. 7011.1435(C)

SEE CAM AND POLLUTION CONTROL EQUIPMENT REQUIREMENTS UNDER

CE 028.

hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-330 02/12/15

Subject Item: CE 050 Flaring

Associated Items: EU 004 Truck Bottom Loading (gas, distillate) including the trucks - Loading-Unloading Equipment

GP 106 Control Equipment Used to Meet Requirements of MACT CC

What to do Why to do it

CAM REQUIREMENTS FOR CE 050 hdr

Operation and Maintenance: The Permittee shall maintain and operate the

continuous parameter monitoring system in a manner consistent with good air

pollution control practices and shall meet all applicable requirements of 40 CFR

Section 63.8(c).

40 CFR Section 63.8(c)

The Permittee shall operate and maintain the flare in accordance with the

Operation and Maintenance (O & M) Plan. The Permittee shall keep copies of the

O & M Plan available onsite for use by staff and MPCA staff.

Minn. R. 7007.0800, subp. 14

The Permittee shall operate and maintain the enclosed flare during fuel loading any

time that the vapor recovery unit (CE 003) is not being operated to control

emissions from the Bottom Loading Rack (EU 004).

Minn. R. 7007.0800, subps. 2 and 14

Enclosed Flare Minimum Temperature: For each performance test conducted

under 40 CFR Section 63.425(a) when operating the enclosed flare, the Permittee

shall determine a minimum temperature for the enclosed flare using the following

procedure:

(1) During the performance test, continuously record the enclosed flare operating

temperature;

(2) Determine a minimum enclosed flare operating temperature based on the

parameter data monitored during the performance test, supplemented by

engineering assessments and the manufacturer's recommendations; and

(3) Provide for the MPCA's approval the rationale for the selected minimum

enclosed flare operating temperature, and monitoring frequency and averaging time

including data and calculations used to develop the value and a description of why

the minimum enclosed flare operating temperature, monitoring frequency, and

averaging time demonstrate continuous compliance with the emission standard in

40 CFR Section 63.422(b).

40 CFR Section 63.425(b); 40 CFR Section 64.3;

Minn. R. 7017.0200

Temperature: greater than or equal to 300 degrees F using an 1-hour Block

Average. Downtime of 15 minutes or less is not to be included as operating time.

During all gasoline loading procedures, the flame stack temperature indicator may

not operate at a lower temperature as listed, unless a performance test is

conducted at a different temperature and the MPCA staff determines compliance at

that new temperature.

MInn. R. 7007.0800, subp. 2

Continuous Monitoring: For the enclosed flare (CE 050), the Permittee shall install,

calibrate, certify, operate, and maintain, according to the manufacturer's

specifications, a continuous parameter monitoring system (CPMS) capable of

measuring temperature in the fire box or in the duct work immediately downstream

from the fire box in a position before any substantial heat exchange occurs.

40 CFR Section 63.427(a); 40 CFR Section

64.3(b)(4)(ii); Minn. R. 7017.0200

CPMS Continuous Operation: Except for system breakdowns, repairs, and

calibration checks, the CPMS shall be in continuous operation whenever the

enclosed flare is operating.

40 CFR Section 63.8(c)(4)

Daily Monitoring: The Permittee shall physically verify the operation of the

temperature recording device at least once each operating day to verify that it is

working and recording properly. The Permittee shall maintain a written record of the

daily verifications.

40 CFR Section 64.3(b); Minn. R. 7017.0200

Monitoring Equipment: The Permittee shall install and maintain thermocouples to

conduct temperature monitoring required by this permit. The monitoring equipment

must be installed, in use, and properly maintained whenever operation of the

monitored control equipment is required.

40 CFR Section 64.7(b); Minn. R. 7017.0200

Periodic Inspections: Conduct periodic inspections in accordance with the CAM

Plan.

40 CFR Section 64.3; Minn. R. 7017.0200

Corrective Actions: If the temperature is below the minimum specified by this permit

or if the thermal oxidizer or any of its components are found during the inspections

to need repair, the Permittee shall take corrective action as soon as possible.

Corrective actions shall return the temperature to at least the permitted minimum

and/or include completion of necessary repairs identified during the inspection, as

applicable. Corrective actions include, but are not limited to, those outlined in the O

& M Plan for the thermal oxidizer. The Permittee shall keep a record of the type and

date of any corrective action taken.

40 CFR Section 64.7(d); Minn. R. 7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-331 02/12/15

Documentation of Need for Improved Monitoring: If the Permittee fails to achieve

compliance with an emission limitation or standard for which the monitoring did not

provide an indication of an excursion or exceedance while providing valid data, or

the results of compliance or performance testing document a need to modify the

existing minimum combustion chamber temperature(s), the Permittee shall

promptly notify the MPCA and, if necessary, submit a permit amendment

application to address the necessary monitoring changes.

40 CFR Section 64.7(e); Minn. R. 7017.0200

CAM Excursions Reporting: As required by 40 CFR Section 64.9(a)(2), for the

Quarterly Report listed in Table B of this permit and/or the Notification of Deviations

Endangering Human Health and the Environment listed earlier in Table A of this

permit, as applicable, the Permittee shall include the following related to the

monitoring identified as required by 40 CFR pt. 64: 1) Summary information on the

number, duration, and cause of excursions or exceedances, as applicable, and the

corrective action taken; and 2) Summary information on the number, duration, and

cause for monitor downtime incidents. The Permittee shall report all excursions in

the quarterly report required by this permit.

40 CFR Section 64.9(a)(2); Minn. R. 7017.0200

The Permittee shall maintain records of monitoring data, monitor performance data,

corrective actions taken, and other supporting information required to be

maintained. The Permittee may maintain records on alternative media, such as

microfilm, computer files, magnetic tape disks, or microfiche, provided that the use

of such alternative media allows for expeditious inspection and review, and does

not conflict with other applicable recordkeeping requirements.

40 CFR Section 64.9(b); Minn. R. 7017.0200

Enclosed Flare Operation: The Permittee shall operate the enclosed flare to ensure

that the enclosed flare operating temperature is greater than or equal to the

minimum enclosed flare operating temperature established using the procedures in

40 CFR Section 63.425(b). Operation of the enclosed flare at a temperature below

the minimum enclosed flare operating temperature shall constitute a violation of the

emission standard in 40 CFR Section 63.422(b).

40 CFR Section 63.427(b)

Recordkeeping and Reporting:

(1) Keep an up-to-date, readily accessible record of the enclosed flare operating

temperature. This record shall indicate the time intervals during which loadings of

gasoline cargo tanks have occurred or, alternatively, shall record the operating

parameter data only during such loadings. The date and time of day shall also be

indicated at reasonable intervals on this record.

(2) Record and report, simultaneously with the notification of compliance status

required under 40 CFR Section 63.9(h), all data and calculations, engineering

assessments, and manufacturer's recommendations used in determining the

operating parameter value under 40 CFR Section 63.425(b).

Records shall be maintained for a period of at least 5 years.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

40 CFR Section 63.428(c); 40 CFR Section 63.10(b)(1)

Quality Control Program: The Permittee shall develop and implement a quality

control program for the continuous parameter monitoring system used to measure

the enclosed flare operating temperature. The quality control program shall meet all

applicable requirements of 40 CFR Section 63.8(d)(2) and (d)(3).

40 CFR Section 63.8(d)(2) and (d)(3)

Startup, Shutdown, and Malfunction Plan: Develop and implement a written startup,

shutdown, and malfunction plan which complies with 40 CFR Section 63.6(e)(3).

40 CFR Section 63.6(e)(3)

The Permittee shall record all times during which the enclosed flare is operated.

These records shall be retained for a period of 5 years.

Minn. R. 7007.0800, subps. 2 and 14
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-332 02/12/15

Subject Item: CE 056 Direct Flame Afterburner

Associated Items: EU 277 West Buffer Zone Offgas (88H2) - Refining Equipment

GP 126 Affected Sources at the refinery under MACT GGGGG

MR 100 SVE System: Temperature Monitor for West Buffer (88H2)

MR 140 Natural Gas 88H-2 SVE Oxidizer

What to do Why to do it

POLLUTION CONTROL EQUIPMENT AND CAM REQUIREMENTS hdr

Temperature: greater than or equal to 1278 degrees F using 3-hour Rolling

Average

Minn. R. 7017.2025, subp. 3

Total Organic Compounds: greater than or equal to 95 percent destruction

efficiency (by weight) as demonstrated by performance test.

40 CFR Section 61.349(a)(2)(i)(A); Minn. R.

7017.2025; Minn. R. 7011.9930(E)

Temperature: Maintain temperature no greater than 28 degree Celsius (50 degree

F) below the most recent performance test design temperature as a 3-hour rolling

average.

40 CFR Section 61.354(c)(1); 40 CFR Section

61.356(j)(4); Minn. R. 7017.2025; Minn. R.

7011.9930(E)

The Permittee must design the control device to meet performance standard:

Reduce the organic emissions vented to it by 95 weight percent or greater.

40 CFR Section 61.349(a)(2)(i)(A); Minn. R.

7011.9930(E)

Daily Records: The Permittee shall maintain continuous records of the temperature

of the gas stream in the combustion zone of the incinerator and records of all

3-hour periods of operation during which the average temperature of the gas

stream in the combustion zone is more than 28 °C (50 °F) below the design

combustion zone temperature. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

40 CFR Section 64.3; Minn. R. 7017.0200; 40 CFR

Section 61.356(j)(4); Minn. R. 7011.9930(E)

The Permittee shall install, calibrate, maintain, and operate according to the

manufacturer's specifications a device to continuously monitor the control device

operation as specified in 40 CFR Section 61.354(c)(1), unless alternative

monitoring procedures or requirements are approved for that facility by the

Administrator. The Permittee shall inspect at least once each operating day the

data recorded by the monitoring equipment (e.g., temperature monitor or flow

indicator) to ensure that the control device is operating properly.

40 CFR Section 64.3(b); Minn. R. 7017.0200; 40 CFR

Section 61.354(c)(1); Minn. R. 7011.9930.(E)

Inspections: Conduct periodic inspections in accordance with the CAM Plan. 40 CFR Section 64.3; Minn. R. 7017.0200

Install, calibrate, maintain, and operate according to the manufacturer's

specifications a device to continuously monitor the control device operation as

specified below, unless alternative monitoring procedures or requirements are

approved. Inspect at least once each operating day the data recorded by the

monitoring equipment to ensure that the control device is operating properly.

For a thermal vapor incinerator, a temperature monitoring device equipped with a

continuous recorder. The device shall have an accuracy of ±1 percent of the

temperature being monitored in °C or ±0.5 °C, whichever is greater. The

temperature sensor shall be installed at a representative location in the combustion

chamber.

40 CFR Section 64.3(a)(2); Minn. R. 7017.0200; 40

CFR Section 61.349(h); 40 CFR Section 61.354(c); 40

CFR Section 61.354(c)(1); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Corrective Actions: The Permittee shall follow the corrective actions, as outlined in

the CAM Plan. If the temperature is below the minimum specified by this permit or if

the thermal oxidizer or any of its components are found during the inspections to

need repair, the Permittee shall take corrective action as soon as possible.

Corrective actions shall return the temperature to at least the permitted minimum

and/or include completion of necessary repairs identified during the inspection, as

applicable. Corrective actions include, but are not limited to, those outlined in the O

& M Plan for the thermal oxidizer. The Permittee shall keep a record of the type and

date of any corrective action taken.

40 CFR Section 64.7(d); Minn. R. 7017.0200

Documentation of Need for Improved Monitoring: If the Permittee fails to achieve

compliance with an emission limitation or standard for which the monitoring did not

provide an indication of an excursion or exceedance while providing valid data, or

the results of compliance or performance testing document a need to modify the

existing minimum combustion chamber temperature(s), the Permittee shall

promptly notify the MPCA and, if necessary, submit a permit amendment

application to address the necessary monitoring changes.

40 CFR Section 64.7(e); Minn. R. 7017.0200

The Permittee shall maintain records of monitoring data, monitor performance data,

corrective actions taken, and other supporting information required to be

maintained in accordance with the CAM Plan. The Permittee may maintain records

on alternative media, such as microfilm, computer files, magnetic tape disks, or

microfiche, provided that the use of such alternative media allows for expeditious

inspection and review, and does not conflict with other applicable recordkeeping

requirements.

40 CFR Section 64.9(b); Minn. R. 7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-333 02/12/15

Closed vent system and control device shall be designed to operate with no

detectable emissions as indicated by an instrument reading of less than 500 ppmv

initially and annually by Method 21 monitoring.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.349(a)(1)(i)

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Each closed-vent system and control device shall be visually inspected quarterly.

The visual inspection shall include inspection of ductwork and piping and

connections to covers and control devices for evidence of visible defects such as

holes in ductwork or piping and loose connections.

CD 40 CFR Section 61.349(f); 40 CFR Section

61.356(g); 40 CFR Section 61.357(d)(8); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Vent systems that contain any bypass line that could divert the vent stream away

from a control device shall install, maintain, and operate according to the

manufacturer's specifications a flow indicator that provides a record of vent stream

flow away from the control device at least once every 15 minutes OR ensure the

bypass line valve is closed by securing with a car-seal or lock-and-key type device.

Exception is for a vent to atmosphere that remains in a closed, sealed position

during normal operations except when the device needs to open to prevent

physical damage or permanent deformation of the closed-vent system resulting

from malfunction of the unit in accordance with good engineering and safety

practices for handling flammable, explosive, or other hazardous materials.

40 CFR Section 61.349(a)(1); 40 CFR Section

61.355(h); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Install, calibrate, maintain, and operate according to the manufacturer's

specifications a device to continuously monitor the control device operation as

specified below, unless alternative monitoring procedures or requirements are

approved. Inspect at least once each operating day the data recorded by the

monitoring equipment to ensure that the control device is operating properly.

For a thermal vapor incinerator, a temperature monitoring device equipped with a

continuous recorder. The device shall have an accuracy of ±1 percent of the

temperature being monitored in °C or ±0.5 °C, whichever is greater. The

temperature sensor shall be installed at a representative location in the combustion

chamber.

40 CFR Section 61.349(h); 40

CFR Section 61.354(c); 40 CFR Section 61.354(c)(1);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Owners or operators using a closed-vent system that contains any bypass line that

could divert a vent stream from a control device shall do the following:

(1) Visually inspect the bypass line valve at least once every month, checking the

position of the valve and the condition of the car-seal or closure mechanism

required under 40 CFR Section 61.349(a)(1)(ii) to ensure that the valve is

maintained in the closed position and the vent stream is not diverted through the

bypass line.

(2) Visually inspect the readings from each flow monitoring device required by 40

CFR Section 61.349(a)(1)(ii) at least once each operating day to check that vapors

are being routed to the control device as required.

40 CFR Section 61.354(f); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

RECORDKEEPING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-334 02/12/15

CMS Records: The Permittee shall maintain records of monitoring data, monitoring

system calibration checks, and the occurrence and duration of any period during

which the monitoring system is malfunctioning or inoperative. These records shall

be maintained at the source for a minimum of 2 years and made available, upon

request, for inspection by the Administrator. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

40 CFR Section 61.14(f); Minn. R. 7011.9900

Performance test was used to determine control device performance; therefore, the

Permittee will maintain the following records:

(i) A description of how it is determined that the test is conducted when the waste

management unit or treatment process is operating at the highest load or capacity

level. This description shall include the estimated or design flow rate and organic

content of each vent stream and definition of the acceptable operating ranges of

key process and control parameters during the test program.

(ii) A description of the control device including the type of control device, control

device manufacturer's name and model number, control device dimensions,

capacity, and construction materials.

(continued below)

40 CFR Section 61.356(f)(3)(i-iv); 40 CFR Section

61.356(j)(4); Minn. R. 7011.9930(E)

(continued from above)

(iii) A detailed description of sampling and monitoring procedures, including

sampling and monitoring locations in the system, the equipment to be used,

sampling and monitoring frequency, and planned analytical procedures for sample

analysis

(iv) All test results.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 61.356(f)(3)(i-iv); 40 CFR Section

61.356(j)(4); Minn. R. 7011.9930(E)

For each control device, maintain documentation that includes the following

information regarding the control device operation:

(1) Dates of startup and shutdown of the closed-vent system and control device;

(2) A description of the operating parameter (or parameters) to be monitored to

ensure that the control device will be operated in conformance with these standards

and the control device's design specifications and an explanation of the criteria

used for selection of that parameter (or parameters). This documentation shall be

kept for the life of the control device; and

(3) Periods when the closed-vent system and control device are not operated as

designed including all periods and the duration when: Any valve car-seal or closure

mechanism is broken or the by-pass line valve position has changed and the flow

monitoring devices indicate that vapors are not routed to the control device as

required.

40 CFR Section 61.356(j); 40 CFR Section

61.356(j)(1); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Retain at the source and make available, upon request, for inspection by the

Administrator, for a minimum of 2 years, records of emission test results and other

data needed to determine emissions.

40 CFR Section 61.13(g); 40 CFR Section 61.356; 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-335 02/12/15

Maintain continuous records of the temperature of the gas stream in the

combustion zone of the incinerator and records of all 3-hour periods of operation

during which the average temperature of the gas stream in the combustion zone is

more than 28 °C (50 °F) below the temperature established in most recent

destruction efficiency performance test.

40 CFR Section 61.356(j)(4); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

REPORTING REQUIREMENTS hdr

Quarterly Report: The Permittee shall prepare and submit quarterly reports for each

3-hour period of operation during which the average temperature of the gas stream

in the combustion zone of a thermal vapor incinerator, as measured by the

temperature monitoring device, is more than 28 °C (50 °F) below the design

combustion zone temperature.

40 CFR Section 61.357(d)(7)(iv)(A); Minn. R.

7011.9930(E); Minn. R. 7017.1010, subp. 3

The owner or operator shall notify the Administrator of intent to conduct a required

performance test at least 30 days before the performance test is scheduled.

40 CFR Section 61.13(c)

Unless otherwise specified in an applicable subpart, samples shall be analyzed and

emissions determined within 30 days after each emission test has been completed.

The owner or operator shall report the determinations of the emission test to the

Administrator by a registered letter sent before the close of business on the 31st

day following the completion of the emission test.

40 CFR Section 61.13(f)

OTHER REQUIREMENTS hdr

Control device and closed vent system must be operated at all times when waste is

in the waste management unit vented to the control device.

40 CFR Section 61.349(b); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Maintain compliance with design, equipment, work practice, operational standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

The control device shall be designed and operated in accordance with the following

conditions:

(i) An enclosed combustion device (e.g., a vapor incinerator, boiler, or process

heater) shall meet one of the following conditions:

(A) Reduce the organic emissions vented to it by 95 weight percent or greater;

(B) Achieve a total organic compound concentration of 20 ppmv (as the sum of the

concentrations for individual compounds using Method 18) on a dry basis corrected

to 3 percent oxygen; or

(C) Provide a minimum residence time of 0.5 seconds at a minimum temperature of

760 °C (1,400 °F). If a boiler or process heater issued as the control device, then

the vent stream shall be introduced into the flame zone of the boiler or process

heater.

40 CFR Section 61.349(a)(2);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

If visible defects are observed during an inspection, or if other problems are

identified, or if detectable emissions are measured, a first effort to repair the

closed-vent system and control device shall be made as soon as practicable but no

later than 5 calendar days after detection. Repair shall be completed no later than

15 calendar days after the emissions are detected or the visible defect is observed.

40 CFR Section 61.349(g); 40 CFR Section

61.357(d)(8); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

a) Delay of repair of facilities or units will be allowed if the repair is technically

impossible without a complete or partial facility or unit shutdown.

(b) Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-336 02/12/15

Subject Item: CE 057 Direct Flame Afterburner

Associated Items: EU 276 Central Buffer Zone Offgas (86H41) - Refining Equipment

GP 126 Affected Sources at the refinery under MACT GGGGG

What to do Why to do it

POLLUTION CONTROL EQUIPMENT AND CAM REQUIREMENTS hdr

Temperature: greater than or equal to 1279 degrees F using 3-hour Rolling

Average

Minn. R. 7017.2025, subp. 3

Total Organic Compounds: greater than or equal to 95 percent destruction

efficiency (by weight) as demonstrated by performance test.

40 CFR Section 61.349(a)(2)(i)(A); Minn. R.

7017.2025; Minn. R. 7011.9930(E)

Temperature: Maintain temperature no greater than 28 degree Celsius (50 degree

F) below the most recent performance test design temperature as a 3-hour rolling

average.

40 CFR Section 61.354(c)(1); 40 CFR Section

61.356(j)(4); Minn. R. 7017.2025; Minn. R.

7011.9930(E)

The Permittee must design the control device to meet performance standard:

Reduce the organic emissions vented to it by 95 weight percent or greater.

40 CFR Section 61.349(a)(2)(i)(A); Minn. R.

7011.9930(E)

Daily Records: The Permittee shall maintain continuous records of the temperature

of the gas stream in the combustion zone of the incinerator and records of all

3-hour periods of operation during which the average temperature of the gas

stream in the combustion zone is more than 28 °C (50 °F) below the design

combustion zone temperature. The records may be maintained in either electronic

or paper format, unless electronic or paper records are expressly prohibited.

40 CFR Section 64.3; Minn. R. 7017.0200; 40 CFR

Section 61.356(j)(4); Minn. R. 7011.9930(E)

The Permittee shall install, calibrate, maintain, and operate according to the

manufacturer's specifications a device to continuously monitor the control device

operation as specified in 40 CFR Section 61.354(c)(1), unless alternative

monitoring procedures or requirements are approved for that facility by the

Administrator. The Permittee shall inspect at least once each operating day the

data recorded by the monitoring equipment (e.g., temperature monitor or flow

indicator) to ensure that the control device is operating properly.

40 CFR Section 64.3(b); Minn. R. 7017.0200; 40 CFR

Section 61.354(c)(1); Minn. R. 7011.9930.(E)

Inspections: Conduct periodic inspections in accordance with the CAM Plan. 40 CFR Section 64.3; Minn. R. 7017.0200

Install, calibrate, maintain, and operate according to the manufacturer's

specifications a device to continuously monitor the control device operation as

specified below, unless alternative monitoring procedures or requirements are

approved. Inspect at least once each operating day the data recorded by the

monitoring equipment to ensure that the control device is operating properly.

For a thermal vapor incinerator, a temperature monitoring device equipped with a

continuous recorder. The device shall have an accuracy of ±1 percent of the

temperature being monitored in °C or ±0.5 °C, whichever is greater. The

temperature sensor shall be installed at a representative location in the combustion

chamber.

40 CFR Section 64.3(a)(2); Minn. R. 7017.0200; 40

CFR Section 61.349(h); 40 CFR Section 61.354(c); 40

CFR Section 61.354(c)(1); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Corrective Actions: The Permittee shall follow the corrective actions, as outlined in

the CAM Plan. If the temperature is below the minimum specified by this permit or if

the thermal oxidizer or any of its components are found during the inspections to

need repair, the Permittee shall take corrective action as soon as possible.

Corrective actions shall return the temperature to at least the permitted minimum

and/or include completion of necessary repairs identified during the inspection, as

applicable. Corrective actions include, but are not limited to, those outlined in the O

& M Plan for the thermal oxidizer. The Permittee shall keep a record of the type and

date of any corrective action taken.

40 CFR Section 64.7(d); Minn. R. 7017.0200

Documentation of Need for Improved Monitoring: If the Permittee fails to achieve

compliance with an emission limitation or standard for which the monitoring did not

provide an indication of an excursion or exceedance while providing valid data, or

the results of compliance or performance testing document a need to modify the

existing minimum combustion chamber temperature(s), the Permittee shall

promptly notify the MPCA and, if necessary, submit a permit amendment

application to address the necessary monitoring changes.

40 CFR Section 64.7(e); Minn. R. 7017.0200

The Permittee shall maintain records of monitoring data, monitor performance data,

corrective actions taken, and other supporting information required to be

maintained in accordance with the CAM Plan. The Permittee may maintain records

on alternative media, such as microfilm, computer files, magnetic tape disks, or

microfiche, provided that the use of such alternative media allows for expeditious

inspection and review, and does not conflict with other applicable recordkeeping

requirements.

40 CFR Section 64.9(b); Minn. R. 7017.0200
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-337 02/12/15

Closed vent system and control device shall be designed to operate with no

detectable emissions as indicated by an instrument reading of less than 500 ppmv

initially and annually by Method 21 monitoring.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.349(a)(1)(i)

An owner or operator shall test equipment for compliance with no detectable

emissions as required in accordance with the following requirements:

(1) Monitoring shall comply with Method 21 from appendix A of 40 CFR pt. 60;

(2) The detection instrument shall meet the performance criteria of Method 21.

(3) The instrument shall be calibrated before use on each day of its use by the

procedures specified in Method 21.

(continued below)

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

(continued from above)

4) Calibration gases shall be:

(i) Zero air (less than 10 ppm of hydrocarbon in air); and

(ii) A mixture of methane or n-hexane and air at a concentration of approximately,

but less than, 10,000 ppm methane or n-hexane.

(5) The background level shall be determined as set forth in Method 21.

(6) The instrument probe shall be traversed around all potential leak interfaces as

close as possible to the interface as described in Method 21.

(7) The arithmetic difference between the maximum concentration indicated by the

instrument and the background level is compared to 500 ppm for determining

compliance.

40 CFR Section 61.355(h); 40 CFR Section 61.356(h);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

Each closed-vent system and control device shall be visually inspected quarterly.

The visual inspection shall include inspection of ductwork and piping and

connections to covers and control devices for evidence of visible defects such as

holes in ductwork or piping and loose connections.

CD 40 CFR Section 61.349(f); 40 CFR Section

61.356(g); 40 CFR Section 61.357(d)(8); 40 CFR

Section 63.655(a); Minn. R. 7011.9930(E)

Vent systems that contain any bypass line that could divert the vent stream away

from a control device shall install, maintain, and operate according to the

manufacturer's specifications a flow indicator that provides a record of vent stream

flow away from the control device at least once every 15 minutes OR ensure the

bypass line valve is closed by securing with a car-seal or lock-and-key type device.

Exception is for a vent to atmosphere that remains in a closed, sealed position

during normal operations except when the device needs to open to prevent

physical damage or permanent deformation of the closed-vent system resulting

from malfunction of the unit in accordance with good engineering and safety

practices for handling flammable, explosive, or other hazardous materials.

40 CFR Section 61.349(a)(1); 40 CFR Section

61.355(h); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Owners or operators using a closed-vent system that contains any bypass line that

could divert a vent stream from a control device shall do the following:

(1) Visually inspect the bypass line valve at least once every month, checking the

position of the valve and the condition of the car-seal or closure mechanism

required under 40 CFR Section 61.349(a)(1)(ii) to ensure that the valve is

maintained in the closed position and the vent stream is not diverted through the

bypass line.

(2) Visually inspect the readings from each flow monitoring device required by 40

CFR Section 61.349(a)(1)(ii) at least once each operating day to check that vapors

are being routed to the control device as required.

40 CFR Section 61.354(f); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

RECORDKEEPING REQUIREMENTS hdr

CMS Records: The Permittee shall maintain records of monitoring data, monitoring

system calibration checks, and the occurrence and duration of any period during

which the monitoring system is malfunctioning or inoperative. These records shall

be maintained at the source for a minimum of 2 years and made available, upon

request, for inspection by the Administrator. The records may be maintained in

either electronic or paper format, unless electronic or paper records are expressly

prohibited.

40 CFR Section 61.14(f); Minn. R. 7011.9900
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-338 02/12/15

Performance test was used to determine control device performance; therefore, the

Permittee will maintain the following records:

(i) A description of how it is determined that the test is conducted when the waste

management unit or treatment process is operating at the highest load or capacity

level. This description shall include the estimated or design flow rate and organic

content of each vent stream and definition of the acceptable operating ranges of

key process and control parameters during the test program.

(ii) A description of the control device including the type of control device, control

device manufacturer's name and model number, control device dimensions,

capacity, and construction materials.

(continued below)

40 CFR Section 61.356(f)(3)(i-iv); 40 CFR Section

61.356(j)(4); Minn. R. 7011.9930(E)

(continued from above)

(iii) A detailed description of sampling and monitoring procedures, including

sampling and monitoring locations in the system, the equipment to be used,

sampling and monitoring frequency, and planned analytical procedures for sample

analysis

(iv) All test results.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 61.356(f)(3)(i-iv); 40 CFR Section

61.356(j)(4); Minn. R. 7011.9930(E)

For each control device, maintain documentation that includes the following

information regarding the control device operation:

(1) Dates of startup and shutdown of the closed-vent system and control device;

(2) A description of the operating parameter (or parameters) to be monitored to

ensure that the control device will be operated in conformance with these standards

and the control device's design specifications and an explanation of the criteria

used for selection of that parameter (or parameters). This documentation shall be

kept for the life of the control device; and

(3) Periods when the closed-vent system and control device are not operated as

designed including all periods and the duration when: Any valve car-seal or closure

mechanism is broken or the by-pass line valve position has changed and the flow

monitoring devices indicate that vapors are not routed to the control device as

required.

40 CFR Section 61.356(j); 40 CFR Section

61.356(j)(1); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

Retain at the source and make available, upon request, for inspection by the

Administrator, for a minimum of 2 years, records of emission test results and other

data needed to determine emissions.

40 CFR Section 61.13(g); 40 CFR Section 61.356; 40

CFR Section 63.655(a); Minn. R. 7011.9930(E)

Recordkeeping: An owner or operator shall maintain a record for each visual

inspection required by 40 CFR Sections 61.343 through 61.347 that identifies a

problem (such as a broken seal, gap or other problem) which could result in

benzene emissions. The record shall include the date of the inspection, waste

management unit and control equipment location where the problem is identified, a

description of the problem, a description of the corrective action taken, and the date

the corrective action was completed. The records may be maintained in either

electronic or paper format, unless electronic or paper records are expressly

prohibited.

(continued below)

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

(continued from above)

An owner or operator shall maintain a record for each test of no detectable

emissions required. The record shall include the following information: date the test

is performed, background level measured during test, and maximum concentration

indicated by the instrument reading measured for each potential leak interface. If

detectable emissions are measured at a leak interface, then the record shall also

include the waste management unit, control equipment, and leak interface location

where detectable emissions were measured, a description of the problem, a

description of the corrective action taken, and the date the corrective action was

completed.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

Maintain continuous records of the temperature of the gas stream in the

combustion zone of the incinerator and records of all 3-hour periods of operation

during which the average temperature of the gas stream in the combustion zone is

more than 28 °C (50 °F) below the temperature established in most recent

destruction efficiency performance test.

40 CFR Section 61.356(j)(4); 40 CFR Section

63.655(a); Minn. R. 7011.9930(E)

REPORTING REQUIREMENTS hdr
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-339 02/12/15

Quarterly Report: The Permittee shall prepare and submit quarterly reports for each

3-hour period of operation during which the average temperature of the gas stream

in the combustion zone of a thermal vapor incinerator, as measured by the

temperature monitoring device, is more than 28 °C (50 °F) below the design

combustion zone temperature.

40 CFR Section 61.357(d)(7)(iv)(A); Minn. R.

7011.9930(E); Minn. R. 7017.1010, subp. 3

The owner or operator shall notify the Administrator of intent to conduct a required

performance test at least 30 days before the performance test is scheduled.

40 CFR Section 61.13(c)

Unless otherwise specified in an applicable subpart, samples shall be analyzed and

emissions determined within 30 days after each emission test has been completed.

The owner or operator shall report the determinations of the emission test to the

Administrator by a registered letter sent before the close of business on the 31st

day following the completion of the emission test.

40 CFR Section 61.13(f)

OTHER REQUIREMENTS hdr

Control device and closed vent system must be operated at all times when waste is

in the waste management unit vented to the control device.

40 CFR Section 61.349(b); 40 CFR Section 63.655(a);

Minn. R. 7011.9930(E)

Maintain compliance with design, equipment, work practice, operational standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

The control device shall be designed and operated in accordance with the following

conditions:

(i) An enclosed combustion device (e.g., a vapor incinerator, boiler, or process

heater) shall meet one of the following conditions:

(A) Reduce the organic emissions vented to it by 95 weight percent or greater;

(B) Achieve a total organic compound concentration of 20 ppmv (as the sum of the

concentrations for individual compounds using Method 18) on a dry basis corrected

to 3 percent oxygen; or

(C) Provide a minimum residence time of 0.5 seconds at a minimum temperature of

760 °C (1,400 °F). If a boiler or process heater issued as the control device, then

the vent stream shall be introduced into the flame zone of the boiler or process

heater.

40 CFR Section 61.349(a)(2);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)

If visible defects are observed during an inspection, or if other problems are

identified, or if detectable emissions are measured, a first effort to repair the

closed-vent system and control device shall be made as soon as practicable but no

later than 5 calendar days after detection. Repair shall be completed no later than

15 calendar days after the emissions are detected or the visible defect is observed.

40 CFR Section 61.349(g); 40 CFR Section

61.357(d)(8); 40 CFR Section 63.655(a); Minn. R.

7011.9930(E)

a) Delay of repair of facilities or units will be allowed if the repair is technically

impossible without a complete or partial facility or unit shutdown.

(b) Repair of such equipment shall occur before the end of the next facility or unit

shutdown.

40 CFR Section 61.350(a); 40 CFR Section 61.350(b);

40 CFR Section 63.655(a); Minn. R. 7011.9930(E)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-340 02/12/15

Subject Item: FS 001 Unburied Sewer Lines subject to NESHAP FF or NSPS QQQ - Material Handling/Transfer/Storage

Associated Items: GP 067 All equipment included in individual drain system subject to NSPS QQQ or NESHAPs FF

GP 102 Units where carbon canisters may be used to meet NESHAP FF Requirements

What to do Why to do it

Each opening shall be maintained in a closed, sealed position (e.g., covered by a

lid that is gasketed and latched) at all times that waste is in the drain system except

when it is necessary to use the opening for waste sampling or removal, or for

equipment inspection, maintenance, or repair.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(a)(1)(i); 40 CFR Section

61.346(a)(1)(i)(B); 40 CFR Section 63.654(a); Minn. R.

7011.9930(E)

Maintain compliance with design, equipment, work practice, operational standards.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.12(b); Minn. R. 7011.9900

Each sewer line shall not be open to the atmosphere and shall be covered or

enclosed in a manner so as to have no visual gaps or cracks in joints, seals, or

other emission interfaces.

A departure from this equipment specification is not considered a permit deviation

as long as it is corrected (or properly qualified for delay of repair) within the time

frame specified by regulation.

40 CFR Section 61.346(b)(3); 40 CFR Section

63.654(a); Minn. R. 7011.9930(E)

For NESHAP, Subpart FF controlled sewers, the unburied portion of each sewer

line shall be visually inspected initially and quarterly for indication of cracks, gaps,

or other problems that could result in benzene emissions.

40 CFR Section 61.346(b)(4)(iv); Minn. R.

7011.9930(E)

a) Delay of repair of facilities or units will be allowed if the repair is technically

impossible without a complete or partial facility or unit shutdown.

(b) Repair of such equipment shall occur before the end of the next facility or unit

shutdown

40 CFR Section 61.350(a); 40

CFR Section 61.350(b); 40 CFR Section 60.692-6(a);

40 CFR Section 60.697(e)(1)-(4); Minn. R.

7011.1435(C); 40 CFR Section 63.654(a); Minn. R.

7011.9930(E)

Repair problems found during NESHAP visual inspections: When a broken seal or

gasket or other problem is identified, or when detectable emissions are measured,

first efforts at repair shall be made as soon as practicable, but not later than 15

calendar days after identification unless qualifying for delay of repair.

40 CFR Section 61.346(a)(3); 40 CFR Section

61.346(b)(5); 40 CFR Section 61.357(d)(8); 40 CFR

Section 63.654(a); Minn. R. 7011.9930(E)

For NESHAP, Subpart FF Records: Maintain a record for each visual inspection

required that identifies a problem (such as a broken seal, gap or other problem)

which could result in benzene emissions. The record shall include the date of the

inspection, waste management unit and control equipment location where the

problem is identified, a description of the problem, a description of the corrective

action taken, and the date the corrective action was completed.

40 CFR Section 61.356(g)-(h); 40 CFR Section

63.654(a); Minn. R. 7011.9930(E)

For NSPS, Subpart QQQ sewers, sewer lines shall not be open to the atmosphere

and shall be covered or enclosed in a manner so as to have no visual gaps or

cracks in joints, seals, or other emission interfaces.

The portion of each unburied sewer line shall be visually inspected initially and

semiannually thereafter for indication of cracks, gaps, or other problems that could

result in VOC emissions.

40 CFR Section 60.692-2(c)(1)-(2); Minn. R.

7011.1435(C)

For NSPS, Subpart QQQ Records: The location, date, and corrective action shall

be recorded for inspections when a problem is identified that could result in VOC

emissions.

40 CFR Section 60.697(b)(3); Minn. R. 7011.1435(C)

For NSPS, Subpart QQQ Records: A copy of the design specifications for all

equipment shall be kept for the life of the source in a readily accessible location.

(2) The following information pertaining to the design specifications shall be kept.

(i) Detailed schematics, and piping and instrumentation diagrams.

(ii) The dates and descriptions of any changes in the design specifications.

40 CFR Section 60.697(f)(1)-(2);

40 CFR Section 60.697(f)(2)(i)-(ii); Minn. R.

7011.1435(C)
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-341 02/12/15

Subject Item: FS 009 Coke Pile - Piles

What to do Why to do it

EMISSION LIMITS hdr

Total Particulate Matter: less than or equal to 379.3 tons/year using 12-month

Rolling Sum , effective upon startup of the modified 11H6 furnace (EU 212), new

25H2 furnace (EU 353) or new 23H3 furnace (EU 352), whichever is first, as part of

the #3 Crude/Coker Improvements permit.

For the first 11 months after the limit is effective, PM emissions are limited as

determined by the following equation:

E=379.3 x [0.15 + 0.85(M/12)]

where

E=emissions in total tons

M=number of months after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 10 micron: less than or equal to 119.2 tons/year using 12-month Rolling Sum

, effective upon startup of the modified 11H6 furnace (EU 212), new 25H2 furnace

(EU 353) or new 23H3 furnace (EU 352), whichever is first, as part of the #3

Crude/Coker Improvements permit.

For the first 11 months after the limit is effective, PM10 emissions are limited as

determined by the following equation:

E=119.2 x [0.15 + 0.85(M/12)]

where

E=emissions in total tons

M=number of months after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

PM < 2.5 micron: less than or equal to 13.2 tons/year using 12-month Rolling Sum ,

effective upon startup of the modified 11H6 furnace (EU 212), new 25H2 furnace

(EU 353) or new 23H3 furnace (EU 352), whichever is first, as part of the #3

Crude/Coker Improvements permit.

For the first 11 months after the limit is effective, PM2.5 emissions are limited as

determined by the following equation:

E=13.2 x [0.15 + 0.85(M/12)]

where

E=emissions in total tons

M=number of months after limit is effective

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

RECORDKEEPING & OTHER REQUIREMENTS hdr

Recordkeeping: The Permittee shall calculate and record the 12-month Rolling

Sum of PM, PM10 and PM2.5 emissions by the 28th day of each month for the

preceding month. Emissions shall be calculated using the equations in Appendix G

of the facility Pt. 70 permit unless a different emissions factor is developed by the

Permittee and approved by the MPCA in accordance with Minn. R. 7019.3040 -

7019.3100. This requirement is effective upon startup of the modified 11H6 furnace

(EU 212), new 25H2 furnace (EU 353), or new 23H3 furnace (EU 352), whichever

is first, as part of the #3 Crude/Coker Improvements permit.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000

Coke Fugitive Dust Control Plan: The plan shall include a statement of objectives,

identify the roads associated with transporting petroleum coke, describe primary

and contingent control measures and practices, describe the employee training

program and identify the records to be kept to demonstrate plan implementation.

The Commissioner may require additions or changes to the plan when granting

approval. The Permittee will be given an opportunity to comment on any required

addition or change. The plan may be amended by the Permittee with the

Commissioner's approval. If the Commissioner determines that the Permittee is out

of compliance with Minn. R. 7011.0150, 40 CFR Section 52.21 and/or the coke

fugitive dust control plan, then the Permittee may be required to amend the control

plan.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7011.0150

Comply with the Coke Fugitive Dust Control Plan: Prior to the MPCA approval of

the Coke Fugitive Dust Control Plan (control plan), the Permittee shall follow the

actions and recordkeeping in the control plan as proposed. Upon approval of the

control plan, the Permittee shall follow the actions and recordkeeping specified in

the control plan as approved. The records may be maintained in either electronic or

paper format, unless electronic or paper records are expressly prohibited.

Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7011.0150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-342 02/12/15

Subject Item: FS 027 15-Coker Gasoline - Process Emissions

Associated Items: GP 067 All equipment included in individual drain system subject to NSPS QQQ or NESHAPs FF

GP 068 Drains subject to NESH FF equipped with plugs

GP 069 Drains subject to NESH FF and also subject to NSPS QQQ (water seal; lube oil or equivalent)

GP 076 Junction Boxes subject to NESH FF when equipped with carbon canisters

GP 082 Fugitive Compressors LDAR Requirements

GP 087 Fugitive LDAR All Equipment in VOC or HAP Service

GP 090 Fugitive LDAR Equipment Designated Non-detectable emissions (NDE)

GP 091 Fugitive LDAR Open-ended Lines

GP 093 Fugitive LDAR PSV to Atmosphere in Gas/Vapor Service

GP 095 Fugitive LDAR Pumps In Heavy Liquid Service

GP 096 Fugitive LDAR Light Liquid Pumps

GP 099 Fugitive LDAR Sample Stations

GP 100 Fugitive LDAR Heavy Liquid Valves and PSVs (in LL/HL Service)

GP 101 Fugitive LDAR Valves in Light Liquid Service

GP 102 Units where carbon canisters may be used to meet NESHAP FF Requirements

GP 124 Drains subject to NESH FF only and equipped w/water seal or equivalent

GP 125 Drains subject to NESH FF and NSPS QQQ sealed with plugs

What to do Why to do it

Each valve that is in VHAP service subject to NESHAPs J/V shall be monitored

monthly to detect leaks by Method 21. Leak detection and followup to leak

detection shall follow refinery consolidated LDAR program.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGG; 40 CFR pt. 61, subps. A, J and

V; 40 CFR pt. 63, subps. A and CC); 40 CFR Section

61.242-7; Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-343 02/12/15

Subject Item: FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

Associated Items: GP 067 All equipment included in individual drain system subject to NSPS QQQ or NESHAPs FF

GP 076 Junction Boxes subject to NESH FF when equipped with carbon canisters

GP 077 Junction Boxes receiving Wastewater from NSPS QQQ Units not subject to NESHAPs FF

GP 082 Fugitive Compressors LDAR Requirements

GP 087 Fugitive LDAR All Equipment in VOC or HAP Service

GP 090 Fugitive LDAR Equipment Designated Non-detectable emissions (NDE)

GP 091 Fugitive LDAR Open-ended Lines

GP 093 Fugitive LDAR PSV to Atmosphere in Gas/Vapor Service

GP 094 Fugitive LDAR PSV with Upstream Rupture Disks

GP 095 Fugitive LDAR Pumps In Heavy Liquid Service

GP 096 Fugitive LDAR Light Liquid Pumps

GP 099 Fugitive LDAR Sample Stations

GP 100 Fugitive LDAR Heavy Liquid Valves and PSVs (in LL/HL Service)

GP 101 Fugitive LDAR Valves in Light Liquid Service

GP 102 Units where carbon canisters may be used to meet NESHAP FF Requirements

GP 132 Fugitive Equipment in Natural Gas (non-VOC) Service

What to do Why to do it

Replace or correct remaining open-ended lines in the 23 coker identified in the

January 6, 2006, correspondence from FHR to MPCA to ensure compliance with

40 CFR Section 60.482-6a by the end of the next turnaround involving replacement

of the #3 coke drums, anticipated to occur in Fall 2013.

40 CFR pt. 70 (consolidated LDAR requirements

based on various applicable provisions of 40 CFR pt.

60, subps. A and GGGa; 40 CFR pt. 61, subps. A, J

and V; 40 CFR pt. 63, subps. A and CC); 40 CFR

Section 60.482-6a; Minn. R. 7007.0800, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-344 02/12/15

Subject Item: FS 136 25 Unit Drains Requiring Emission Controls - Process Emissions

What to do Why to do it

Comply with the requirements in GP 071, GP 072, or GP 075, as applicable. Title I Condition: To avoid classification as a major

modification under 40 CFR Section 52.21 & Minn. R.

7007.3000; Minn. R. 7011.0150
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-345 02/12/15

Subject Item: MR 027 23H-2 O2 Analyzer

Associated Items: CM 013 #3 Coker Heater: 0.12 lbs NOx/mmBtu (365-day ave.) EU 035

CM 014 #3 Coker Heater: 0.10 lbs CO/mmBtu (1-hr ave.) EU 035

EU 035 #3 Coker Heater - Process Heater

SV 033 23H2 Stack

What to do Why to do it

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Monitoring Data: All data points collected by a CEMS shall be used to calculate

individual hourly emission averages unless another applicable requirement requires

more frequent averaging. In order for an hour of data to be considered, it must

contain the following minimum number of data points:

A. four data points, equally spaced, if the emission unit operated during the entire

hour;

B. two data points, at least 15 minutes apart, during periods of monitor calibration

or routine maintenance;

C. one data point if the emission unit operated for 15 minutes or less during the

hour.

Minn. R. 7017.1160, subps. 1 & 2

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

Requirement: CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified

and recorded at zero (low-level) and upscale (high-level) gas concentrations at

least once daily according to the procedures listed in Minn. R. 7017.1170, subp. 3

and 40 CFR Section 60.13(d)(1) for each pollutant concentration, each diluent

monitor, and for each monitor range. The CEMS shall be adjusted whenever the

CD exceeds twice the specification of 40 CFR pt. 60, Appendix B. If no span value

is specified in the applicable requirement or in a compliance document, the

Permittee shall use a span value equivalent to 1.5 times the emission limit. 40 CFR

pt. 60, Appendix F, shall be used to determine out-of-control periods for CEMS.

Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in

which a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at

least 2 months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

Minn. R. 7017.1130
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-346 02/12/15

Subject Item: MR 033 45 Drum Fuel Gas Combustion O2 Monitor at 25H3

Associated Items: CM 017 #3 Crude Unit Vac Distillate Heater: 0.12 lbs NOx/mmBtu (365-day ave.); 0.10 lbs CO/mmBtu (1-hr ave.); EU

EU 041 #3 Crude Unit Vac Pre-Fractionator Heater - Process Heater

GP 116 Refinery Fuel Gas SO2 Emissions

SV 038 25H3 Stack

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-347 02/12/15

Subject Item: MR 069 31H2 SO2 Analyzer

Associated Items: CM 055 31H2: 66.4 lbs SO2/hr (3-hr avg) EU 055

EU 055 #2 HDS Fractionation Heater (31H2) - Fractionation Equipment

SV 049 31H2 Stack

What to do Why to do it

CEM REQUIREMENTS FOR SO2 hdr

SO2 Emissions Monitoring: The Permittee shall calibrate, operate and maintain

SO2 Continuous Emissions Monitoring System (CEMS).

Title I Condition: 40 CFR Section 50.4, SO2 SIP; TItle I

Condition: 40 CFR pt. 52, subp. Y; Title I Condition:

CAAA of 1990; Minn. R. 7017.1006

SO2 Emissions Measuring: The Permittee shall use a sulfur dioxide CEMS to

measure sulfur dioxide emissions from SV049.

Minn. R. 7017.1006

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

Cylinder Gas Audit: due before end of each calendar half-year following CEM

Certification Test. Conduct CGAs at least 3 months apart, but not greater than 8

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit startup,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C, and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The Permittee must retain records of all CEMS monitoring data

and supporting information for a period of five years from the date of the monitoring

sample, measurement or report. Records shall be kept at the source.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2

CEMS QA/QC: The Permittee of an affected facility is subject to the performance

specifications listed in 40 CFR pt. 60, Appendix B and shall operate, calibrate, and

maintain each CEMS according to the QA/QC procedures in 40 CFR pt. 60,

Appendix F as amended and maintain a written QA/QC program available in a form

suitable for inspection.

40 CFR pt. 60, Appendix F; 40 CFR Section 60.13(a)

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

40 CFR pt. 60, Appendix F; Minn. R. 7017.1170, subp.

4

CEMS Relative Accuracy Test Audit (RATA): due at least once every four calendar

quarters after CEMS certification. Follow the procedures in 40 CFR pt. 60,

Appendix B and Appendix F.

40 CFR pt. 60, Appendix B and Appendix F; Minn. R.

7017.1170, subp. 5
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-348 02/12/15

Subject Item: MR 152 NOx Monitor at 25H4

Associated Items: EU 324 #3 Crude Unit Vacuum Heater - Process Heater

SV 176 25H4 Stack

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-349 02/12/15

Subject Item: MR 153 CO Monitor at 25H4

Associated Items: EU 324 #3 Crude Unit Vacuum Heater - Process Heater

SV 176 25H4 Stack

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-350 02/12/15

Subject Item: MR 154 O2 Monitor at 25H4

Associated Items: EU 324 #3 Crude Unit Vacuum Heater - Process Heater

SV 176 25H4 Stack

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-351 02/12/15

Subject Item: MR 156 41 Unit Fuel Gas Mix Drum Total Sulfur

Associated Items: GP 116 Refinery Fuel Gas SO2 Emissions

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F, using certified reference materials since EPA Protocol 1 gases do not exist.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3.The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-352 02/12/15

Subject Item: MR 161 45 Mix Drum Fuel Gas Combustion SO2 Monitor at 25H3

Associated Items: EU 041 #3 Crude Unit Vac Pre-Fractionator Heater - Process Heater

GP 116 Refinery Fuel Gas SO2 Emissions

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-353 02/12/15

Subject Item: MR 162 45 SO2 Monitor at 29H1/2

Associated Items: GP 116 Refinery Fuel Gas SO2 Emissions

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-354 02/12/15

Subject Item: MR 166 45 Mix Drum Fuel Gas Combustion O2 Monitor at 29H1/2

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

GP 116 Refinery Fuel Gas SO2 Emissions

SV 165 Hydrocracker Feed Heater and Reboiler

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-355 02/12/15

Subject Item: MR 167 27H-101 CO Monitor

Associated Items: EU 050 Distillate HDS Recycle Hydrogen Charge Heater - Process Heater

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-356 02/12/15

Subject Item: MR 168 27H-101 NOx Monitor

Associated Items: EU 050 Distillate HDS Recycle Hydrogen Charge Heater - Process Heater

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-357 02/12/15

Subject Item: MR 170 71B6 NOx Monitor

Associated Items: EU 126 Steam Boiler No. 6 at Boilerhouse - Boiler

What to do Why to do it

Emissions Monitoring: The Permittee shall use a nitrogen oxides (NOx) CEMS to

measure NOx emissions from EU 126. Specifications for the operation of the

monitoring equipment are in 40 CFR Section 60.48b(c), (d), (e), (f), and Appendix

B.

40 CFR Section 60.48b; Minn. R. 7017.1006

Records of Startup, Shutdown, or Malfunction: Any owner or operator subject to the

provisions of 40 CFR pt. 60, subp. Db, shall maintain records of the occurrence and

duration of any startup, shutdown, or malfunction in the operation of an affected

facility; any malfunction of the air pollution control equipment; or any periods during

which a continuous monitoring system or monitoring device is inoperative.

40 CFR Section 60.7(b)

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-358 02/12/15

Subject Item: MR 171 71B6 CO Monitor

Associated Items: EU 126 Steam Boiler No. 6 at Boilerhouse - Boiler

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of EU126 operation including periods of emission unit start-up, shutdown,

or malfunction except for periods of acceptable monitor downtime. This requirement

applies whether or not a numerical emission limit applies during these periods. A

CEMS must not be bypassed except in emergencies where failure to bypass would

endanger human health, safety, or plant equipment. Acceptable monitor downtime

includes reasonable periods as listed in Items A, B, C and D of Minn. R.

7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-359 02/12/15

Subject Item: MR 179 29H-1/2 NOx Monitor

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

SV 165 Hydrocracker Feed Heater and Reboiler

What to do Why to do it

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Monitoring Data: All data points collected by a CEMS shall be used to calculate

individual hourly emission averages unless another applicable requirement requires

more frequent averaging. In order for an hour of data to be considered, it must

contain the following minimum number of data points:

A. four data points, equally spaced, if the emission unit operated during the entire

hour;

B. two data points, at least 15 minutes apart, during periods of monitor calibration

or routine maintenance;

C. one data point if the emission unit operated for 15 minutes or less during the

hour.

Minn. R. 7017.1160, subps. 1 & 2

Requirement: CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified

and recorded at zero (low-level) and upscale (high-level) gas concentrations at

least once daily according to the procedures listed in Minn. R. 7017.1170, subp. 3

and 40 CFR Section 60.13(d)(1) for each pollutant concentration, each diluent

monitor, and for each monitor range. The CEMS shall be adjusted whenever the

CD exceeds twice the specification of 40 CFR pt. 60, Appendix B. If no span value

is specified in the applicable requirement or in a compliance document, the

Permittee shall use a span value equivalent to 1.5 times the emission limit. 40 CFR

pt. 60, Appendix F, shall be used to determine out-of-control periods for CEMS.

Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7017.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-360 02/12/15

Subject Item: MR 180 29H-1/2 CO Monitor

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

SV 165 Hydrocracker Feed Heater and Reboiler

What to do Why to do it

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Monitoring Data: All data points collected by a CEMS shall be used to calculate

individual hourly emission averages unless another applicable requirement requires

more frequent averaging. In order for an hour of data to be considered, it must

contain the following minimum number of data points:

A. four data points, equally spaced, if the emission unit operated during the entire

hour;

B. two data points, at least 15 minutes apart, during periods of monitor calibration

or routine maintenance;

C. one data point if the emission unit operated for 15 minutes or less during the

hour.

Minn. R. 7017.1160, subps. 1 & 2

Requirement: CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified

and recorded at zero (low-level) and upscale (high-level) gas concentrations at

least once daily according to the procedures listed in Minn. R. 7017.1170, subp. 3

and 40 CFR Section 60.13(d)(1) for each pollutant concentration, each diluent

monitor, and for each monitor range. The CEMS shall be adjusted whenever the

CD exceeds twice the specification of 40 CFR pt. 60, Appendix B. If no span value

is specified in the applicable requirement or in a compliance document, the

Permittee shall use a span value equivalent to 1.5 times the emission limit. 40 CFR

pt. 60, Appendix F, shall be used to determine out-of-control periods for CEMS.

Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless it is

expressly prohibited.

Minn. R. 7017.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-361 02/12/15

Subject Item: MR 181 29H-1/2 O2 Monitor

Associated Items: EU 294 Hydrocracker Feed Heater - Process Heater

EU 295 Hydrocracker Reboiler - Boiler

SV 165 Hydrocracker Feed Heater and Reboiler

What to do Why to do it

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Monitoring Data: All data points collected by a CEMS shall be used to calculate

individual hourly emission averages unless another applicable requirement requires

more frequent averaging. In order for an hour of data to be considered, it must

contain the following minimum number of data points:

A. four data points, equally spaced, if the emission unit operated during the entire

hour;

B. two data points, at least 15 minutes apart, during periods of monitor calibration

or routine maintenance;

C. one data point if the emission unit operated for 15 minutes or less during the

hour.

Minn. R. 7017.1160, subps. 1 & 2

Requirement: CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified

and recorded at zero (low-level) and upscale (high-level) gas concentrations at

least once daily according to the procedures listed in Minn. R. 7017.1170, subp. 3

and 40 CFR Section 60.13(d)(1) for each pollutant concentration, each diluent

monitor, and for each monitor range. The CEMS shall be adjusted whenever the

CD exceeds twice the specification of 40 CFR pt. 60, Appendix B. If no span value

is specified in the applicable requirement or in a compliance document, the

Permittee shall use a span value equivalent to 1.5 times the emission limit. 40 CFR

pt. 60, Appendix F, shall be used to determine out-of-control periods for CEMS.

Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7017.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-362 02/12/15

Subject Item: MR 182 27H-101 O2 Monitor

Associated Items: EU 050 Distillate HDS Recycle Hydrogen Charge Heater - Process Heater

SV 044 27H101 Stack

What to do Why to do it

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Monitoring Data: All data points collected by a CEMS shall be used to calculate

individual hourly emission averages unless another applicable requirement requires

more frequent averaging. In order for an hour of data to be considered, it must

contain the following minimum number of data points:

A. four data points, equally spaced, if the emission unit operated during the entire

hour;

B. two data points, at least 15 minutes apart, during periods of monitor calibration

or routine maintenance;

C. one data point if the emission unit operated for 15 minutes or less during the

hour.

Minn. R. 7017.1160, subps. 1 & 2

Requirement: CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified

and recorded at zero (low-level) and upscale (high-level) gas concentrations at

least once daily according to the procedures listed in Minn. R. 7017.1170, subp. 3

and 40 CFR Section 60.13(d)(1) for each pollutant concentration, each diluent

monitor, and for each monitor range. The CEMS shall be adjusted whenever the

CD exceeds twice the specification of 40 CFR pt. 60, Appendix B. If no span value

is specified in the applicable requirement or in a compliance document, the

Permittee shall use a span value equivalent to 1.5 times the emission limit. 40 CFR

pt. 60, Appendix F, shall be used to determine out-of-control periods for CEMS.

Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7017.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE A: LIMITS AND OTHER REQUIREMENTS

Flint Hills Resources Pine Bend Refinery

03700011 - 012

Facility Name:

Permit Number:

A-363 02/12/15

Subject Item: MR 196 45 Unit Fuel Gas Mix Drum Total Sulfur

Associated Items: GP 116 Refinery Fuel Gas SO2 Emissions

What to do Why to do it

CEMS Daily Calibration Drift (CD) Test: The CD shall be quantified and recorded at

zero (low-level) and upscale (high-level) gas concentrations at least once daily. The

CEMS shall be adjusted whenever the CD exceeds twice the specification of 40

CFR pt. 60, Appendix B. 40 CFR pt. 60, Appendix F, shall be used to determine

out-of-control periods for CEMS. Follow the procedures in 40 CFR pt. 60, Appendix

F, using certified reference materials since EPA Protocol 1 gases do not exist.

Minn. R. 7017.1170, subp. 3

CEMS Cylinder Gas Audit (CGA): due before end of each calendar quarter in which

a Relative Accuracy Test Audit (RATA) is not conducted. Conduct CGAs at least 2

months apart. Follow the procedures in 40 CFR pt. 60, Appendix F.

Minn. R. 7017.1170, subp. 4

CEMS Relative Accuracy Test Audit (RATA): due before end of each calendar year

following CEM Certification Test. A RATA is not required in any calendar year if a

RATA conducted in the previous year demonstrated a relative accuracy value of

less than 15 percent or if the associated emissions unit operated less than 48

hours during the calendar year. If the exception is used, the next RATA shall be

conducted during the first half of the following calendar year. RATAs shall be

conducted at least 3 months apart according to 40 CFR pt. 60, Appendix F, section

5.1.1.

Minn. R. 7017.1170, subp. 5

Relative Accuracy Test Audit (RATA) Notification: due 30 days before CEMS

RATA. The notification may be made by facsimile, mail, electronic mail or

hand-delivered document.

Minn. R. 7017.1180, subp. 2

Continuous Operation: CEMS must be operated and data recorded during all

periods of emission unit operation including periods of emission unit start-up,

shutdown, or malfunction except for periods of acceptable monitor downtime. This

requirement applies whether or not a numerical emission limit applies during these

periods. A CEMS must not be bypassed except in emergencies where failure to

bypass would endanger human health, safety, or plant equipment. Acceptable

monitor downtime includes reasonable periods as listed in Items A, B, C and D of

Minn. R. 7017.1090, subp. 2.

Minn. R. 7017.1090, subps. 1 & 2

Recordkeeping: The owner or operator must retain records of all CEMS monitoring

data and support information for a period of five years from the date of the

monitoring sample, measurement or report. Records shall be kept at the source.

The records may be maintained in either electronic or paper format, unless

electronic or paper records are expressly prohibited.

Minn. R. 7007.1130

QA Plan: Develop and implement a written quality assurance plan that covers each

CEMS. The plan shall be on site and available for inspection within 30 days after

monitor certification. The plan shall contain all of the information required by 40

CFR pt. 60, Appendix F, Section 3. The plan shall include or reference the

manufacturer's spare parts list for each CEMS and require that those parts be kept

at the facility unless the Commissioner gives written approval to exclude specific

spare parts from the list. The Commissioner may approve requested exclusions if

the Commissioner determines that it is not reasonable to keep a specific part on

site after consideration of the consequences of a malfunction of the part, the

likelihood of a malfunction, the time required to obtain the part, and other pertinent

factors.

Minn. R. 7017.1170, subp. 2
TABLE B: SUBMITTALS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-1 02/12/15

Table B lists most of the submittals required by this permit. Please note that some submittal requirements may appear in Table A

or, if applicable, within a compliance schedule located in Table C. Table B is divided into two sections in order to separately list

one-time only and recurrent submittal requirements.

Send submittals that are required to be submitted to the U.S. EPA regional office to:

 Chief Air Enforcement

 Air and Radiation Branch

 EPA Region V

 77 West Jackson Boulevard

 Chicago, Illinois 60604

Each submittal must be postmarked or received by the date specified in the applicable Table. Those submittals required by parts

7007.0100 to 7007.1850 must be certified by a responsible official, defined in Minn. R. 7007.0100, subp. 21. Other submittals shall

be certified as appropriate if certification is required by an applicable rule or permit condition.

Send submittals that are required by the Acid Rain Program to:

 U.S. Environmental Protection Agency

 Clean Air Markets Division

 1200 Pennsylvania Avenue NW (6204N)

 Washington, D.C. 20460

Send any application for a permit or permit amendment to:

 Fiscal Services

 Minnesota Pollution Control Agency

 520 Lafayette Road North

 St. Paul, Minnesota 55155-4194

Also, where required by an applicable rule or permit condition, send to the Permit Document Coordinator notices of:

- accumulated insignificant activities,

- installation of control equipment,

- replacement of an emissions unit, and

- changes that contravene a permit term.

Unless another person is identified in the applicable Table, send all other submittals to:

 AQ Compliance Tracking Coordinator

 Industrial Division

 Minnesota Pollution Control Agency

 520 Lafayette Road North

 St. Paul, Minnesota 55155-4194
TABLE B: ONE TIME SUBMITTALS OR NOTIFICATIONS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-2 02/12/15

What to send When to send Portion of Facility Affected

Annual Report due 30 days after 12/31/2005. The annual

report applies to all annual reports: due

January 30th of each year.

Total Facility

Application for Permit Reissuance due 180 days before expiration of Existing

Permit

Total Facility

Notification of compliance status due 60 days after Initial Startup and brought

into compliance with 40 CFR pt. 63, subp.

DDDDD.

EU352, EU353

Notification of compliance status due 60 days after Initial Startup of EU 354

and brought into compliance with 40 CFR

Section 63.402.

GP002

Notification due 15 days after Initial Startup of EU352.

The notification must include the information

listed in 40 CFR Section 63.9(b)(4) and (b)(5).

EU352

Notification due 15 days after Initial Startup of EU353.

The notification must include the information

listed in 40 CFR Section 63.9(b)(4) and (b)(5).

EU353

Notification due 15 days after Startup (actual date) of

each thermal oxidizer in EU358. The

notification shall include specific monitoring

provisions of 40 CFR Section 60.107a with

which the Permittee seeks to comply. This

information shall be submitted with the

notification of initial startup required by 40

CFR Section 60.7(a)(3).

GP134

Notification due 15 days after Startup (actual date) of EU

055 combusting the full Merox offgas stream.

EU055

Notification due 15 days after Startup (actual date) of EU

212 following modifications made as part of

the #3 Crude/Coker Improvements Permit.

The notification shall include the specific

monitoring provisions of Sections 60.105a,

60.106a and 60.107a with which the Permittee

intends to comply. This information shall be

submitted with the notification of initial startup

required by 40 CFR Section 60.7(a)(3).

EU212

Notification due 15 days after Startup (actual date) of EU

352 or EU 353, whichever is sooner.

Notification of initial startup is required by 40

CFR Section 60.7(a)(3).

EU336

Notification due 15 days after Startup (actual date) of EU

352. The notification shall include the specific

monitoring provisions of 40 CFR Sections

60.105a, 60.106a and 60.107a with which the

Permittee seeks to comply. This information

shall be submitted with the notification of initial

startup required by 40 CFR Section

60.7(a)(3).

EU352

Notification due 15 days after Startup (actual date) of EU

353. The notification shall include the specific

monitoring provisions of 40 CFR Sections

60.105a, 60.106a and 60.107a with which the

Permittee seeks to comply. This information

shall be submitted with the notification of initial

startup required by 40 CFR Section

60.7(a)(3).

EU353

Notification due 15 days after Startup (actual date) of EU

361. A notification of the date of startup of EU

361 postmarked no later than 15 days after

such date. Notification of startup is required in

association with the initial performance test

requirements under 40 CFR Section 60.8.

EU361
TABLE B: ONE TIME SUBMITTALS OR NOTIFICATIONS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-3 02/12/15

Notification due 15 days after Startup (actual date) of

EU355, EU356 and EU357. A notification of

the dates of startup of each individual

emission unit (EU355, EU356 and EU357)

postmarked no later than 15 days after such

date. This information shall be submitted with

the notification of initial startup required by 40

CFR Section 60.7(a)(3).

GP133

Notification due 15 days after Startup (actual date) of

EU359.

GP135

Notification due 15 days after Startup (actual date) of the

VCU combusting gases from the operating

loading rack. The notification shall include the

specific monitoring provisions of 40 CFR

Sections 60.105a, 60.106a and 60.107a with

which the Permittee seeks to comply. This

information shall be submitted with the

notification of initial startup required by 40

CFR Section 60.7(a)(3).

GP131

Notification due 15 days after Startup (actual date) of TKs

586, 587 and 588. A notification of the date of

startup of TKs 586, 587 and 588 postmarked

no later than 15 days after such date.

Notification of startup is required by 40 CFR

Section 60.7(a)(3).

GP136

Notification due 30 days after Start Of Construction of EU

352. A notification of the date construction of

EU 352 commenced postmarked no later than

30 days after such date. Notification of start of

construction is required by 40 CFR Section

60.7(a)(1).

EU352

Notification due 30 days after Start Of Construction of EU

353. A notification of the date construction of

EU 353 commenced postmarked no later than

30 days after such date. Notification of start of

construction is required by 40 CFR Section

60.7(a)(1).

EU353

Notification due 30 days after Start Of Construction of EU

361 as a modification to the SRP (including

GP112 and EU361). A notification of any

physical or operational change to an existing

facility which may increase the emission rate

of any air pollutant to which a standard

applies, unless that change is specifically

exempted under an applicable subpart or in

40 CFR Section 60.14(e). This notice shall be

postmarked 60 days or as soon as practicable

before the change is commenced and shall

incude information describing the precise

nature of the change, present and proposed

emission control systems, productive

capacityof the facility before and after the

change, and the expected completion date of

the change. The Administrator may request

additional relevant information subsequent to

this notice.

EU361

Notification due 30 days after Start Of Construction of

EU359. A notification of the date construction

of EU359 commenced postmarked no later

than 30 days after such date. Notification of

start of construction is required by 40 CFR

Section 60.7(a)(1).

GP135
TABLE B: ONE TIME SUBMITTALS OR NOTIFICATIONS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-4 02/12/15

Notification due 30 days after Start Of Construction of the

VCU (EU 351). A notification of the date

construction of EU 351 commenced

postmarked no later than 30 days after such

date. FHR submitted the NSPS subp. Ja

notification for the VCU on 12/3/2012, noting

that FHR commenced construction pursuant

to the NSPS definition (entered contract to

fabricate the VCU offsite) but not the NSR

definition on 11/8/2012.

GP131

Notification due 30 days after Start Of Construction of

TKs 586, 587 and 588. A notification of the

date construction of TKs 586, 587 and 588

commenced postmarked no later than 30

days after such date. Notification of start of

construction is required by 40 CFR Section

60.7(a)(1).

GP136

Notification due 30 days before CEM Certification Test, if

required. This notification is required under 40

CFR Section 60.7(a)(5) and Minn. R.

7017.1060.

GP134

Notification due 30 days before Startup of the continuous

monitoring system (CMS) following

modifications made as part of the #3

Crude/Coker Improvements Permit. This

notification is in accordance with 40 CFR

Section 60.13(c).

EU212

Notification due 30 days before Startup of the continuous

monitoring system (CMS) in accordance with

40 CFR Section 60.13(c).

EU352, EU353, GP135

Notification due 30 days before Startup of the continuous

monitoring system performance in accordance

with 40 CFR Section 60.13(c). Notification

shall be postmarked no less than 30 days

prior to such date.

EU361

Notification due 365 days after Initial Startup of EU354.

The notification shall provide information

required in 40 CFR Section 63.405(a)(1)(i)

through (a)(1)(iv).

GP002

Notification due 60 days before Install ation of CEMS.

The notification shall include plans and

drawings of the proposed system which show

the configuration of the monitoring system

including any monitor bypass routes.

GP134

Notification due 60 days before Start Of Construction of

any physical or operational change to EU 045,

EU 111 and EU 112 or as soon as practicable

before the change is commenced and shall

include the information describing the precise

nature of the change, present and proposed

emission control systems, productive capacity

of the facility before and after the change, and

the expected completion date of the change.

The Administrator may request additional

relevant information subsequent to this notice.

This notification is required by 40 CFR

Section 60.7(a)(4).

GP112

Notification due 60 days before Start Of Construction of

any physical or operational change to EU 212

or as soon as practicable before the change is

commenced and shall include the information

describing the precise nature of the change,

present and proposed emission control

systems, productive capacity of the facility

before and after the change, and the expected

completion date of the change. The

Administrator may request additional relevant

information subsequent to this notice. This

notification is required by 40 CFR Section

60.7(a)(4).

EU212
TABLE B: ONE TIME SUBMITTALS OR NOTIFICATIONS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-5 02/12/15

Notification due 60 days before Start Of Construction of

any physical or operational change to EU 336

or as soon as practicable before the change is

commenced and shall include the information

describing the precise nature of the change,

present and proposed emission control

systems, productive capacity of the facility

before and after the change, and the expected

completion date of the change. The

Administrator may request additional relevant

information subsequent to this notice. This

notification is required by 40 CFR Section

60.7(a)(4). For the purposes of this

requirement, where FHR is taking voluntary

applicability of an NSPS standard, the start of

the operational change in question is defined

to be when the Coke Drums E & F are subject

to the 5.0 psig depressure standard.

EU336

Notification due 60 days before Startup modification to

EU 055. Notification shall be postmarked 60

days or as soon as practicable before the

change is commenced and shall include

information describing the precise nature of

the change, present and proposed emission

control systems, productive capacity of the

facility before and after the change, and the

expected completion date of the change.

EU055

Relative Accuracy Test Audit (RATA)

Notification

 due 30 days before CEMS Relative Accuracy

Test Audit (RATA)

EU282

Testing Frequency Plan due 60 days after Initial Performance Test for

NOx emissions. The plan shall specify a

testing frequency based on the test data and

MPCA guidance. Future performance tests

based on 12-month, 36-month, or 60-month

intervals, or as applicable, shall be required

upon written approval of the MPCA.

GP135

Testing Frequency Plan due 60 days after Initial Performance Test for

PM, PM10 and PM2.5 emissions. The plan

shall specify a testing frequency based on the

test data and MPCA guidance. Future

performance tests based on 12-month,

36-month, or 60-month intervals, or as

applicable, shall be required upon written

approval of the MPCA.

EU212, EU352, EU353

Testing Frequency Plan due 60 days after Initial Performance Test for

PM10 emissions. The plan shall specify a

testing frequency based on the test data and

MPCA guidance. Future performance tests

based on 12-month, 36-month, or 60-month

intervals, or as applicable, shall be required

upon written approval of the MPCA.

GP135

Testing Frequency Plan due 60 days after Initial Performance Test for

PM2.5 emissions. The plan shall specify a

testing frequency based on the test data and

MPCA guidance. Future performance tests

based on 12-month, 36-month, or 60-month

intervals, or as applicable, shall be required

upon written approval of the MPCA.

GP135

Testing Frequency Plan due 60 days after Initial Performance Test for

SO2 emissions. The plan shall specify a

testing frequency based on the test data and

MPCA guidance. Future performance tests

based on 12-month, 36-month, or 60-month

intervals, or as applicable, shall be required

upon written approval of the MPCA.

SV042, SV093, SV094
TABLE B: ONE TIME SUBMITTALS OR NOTIFICATIONS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-6 02/12/15

Testing Frequency Plan due 60 days after Initial Performance Test for

VOC emissions. The plan shall specify a

testing frequency based on the test data and

MPCA guidance. Future performance tests

based on 12-month, 36-month, or 60-month

intervals, or as applicable, shall be required

upon written approval of the MPCA.

GP135
TABLE B: RECURRENT SUBMITTALS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-7 02/12/15

What to send When to send Portion of Facility Affected

Cylinder Gas Audit (CGA) Results Summary due 30 days after end of each calendar

quarter following Cylinder Gas Audit

MR027, MR179, MR180

Cylinder Gas Audit (CGA) Results Summary due 30 days after end of each calendar

quarter following end of the calendar quarter

in which the Audit was performed

EU019, EU212, EU213, EU228, EU282,

EU352, EU353, EU361, GP111, GP135,

MR033, MR069, MR152, MR153, MR154,

MR156, MR161, MR162, MR166, MR167,

MR168, MR170, MR171, MR181, MR182,

MR196, SV042, SV093, SV094

Excess Emissions/Downtime Reports (EER's) due 30 days after end of each calendar

quarter starting 01/31/2006. Cover letter,

certification, and summary of exceedances

shall be submitted in hardcopy or electronic

format; all other information may be submitted

electronically. The reports shall be certified

per Minn. R. 7007.0500, subp. 3.

CE056, CE057

Quarterly Report due 30 days after end of each calendar

quarter starting 09/11/2013 applies to all

quarterly reports: due January 30th, April

30th, July 30th and October 30th of each

calendar year. (Air Quality and Excess

Emissions)

Total Facility

Relative Accuracy Test Audit (RATA) Results

Summary

 due 30 days after end of each calendar

quarter following CEMS Relative Accuracy

Test Audit (RATA)

EU040, EU041, EU212, EU213, EU228,

EU296, EU313, EU352, EU353, EU361,

GP135, MR027, MR033, MR069, MR152,

MR153, MR154, MR156, MR161, MR162,

MR166, MR167, MR168, MR170, MR171,

MR179, MR180, MR181, MR182, MR196,

SV042, SV083, SV093, SV094

Relative Accuracy Test Audit (RATA) Results

Summary

 due 30 days after end of each quarter

following CEMS Relative Accuracy Test Audit

(RATA)

EU019, GP111

Report due 30 days after end of each quarter

following Excess Emissions/Downtime

Reports (EER's) if there are any exceedances

of diesel hours of operation.

GP011

Report due 30 days after end of each quarter

following Excess Emissions/Downtime

Reports (EER's) if there are any

exceedances.

EU040

Report due 30 days after end of each quarter

following Excess Emissions/Downtime

Reports (EER's); if there are any

exceedances of VOC tons/year limit per

month and per year.

GP009

COMS Calibration Error Audit Results

Summary

 due 30 days after end of each calendar

half-year following COMS Calibration Error

Audit

EU228

Cylinder Gas Audit (CGA) Results Summary due 30 days after end of each calendar

half-year following Cylinder Gas Audit

EU040, EU041, EU296, EU313, SV083

Report due 30 days after end of each calendar

half-year starting 09/11/2013 for LDAR

Semiannual Report. This report is due

January 30 and July 30 of each year.

Total Facility

Report due 30 days after half-year starting

09/11/2013 for MACT Semi-Annual Periodic

Reports. Reports are due January 31 for the

July 1-December 31 reporting period and due

July 31 for January 1 - June 30 reporting

period.

Total Facility
TABLE B: RECURRENT SUBMITTALS

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

B-8 02/12/15

Report due 30 days after half-year starting

09/11/2013 for NSPS QQQ Semi-Annual

Report. The owner or operator shall submit to

the Administrator semi-annually a certificate

that all of the required inspections have been

carried out in accordance with these

standards.

Total Facility

Semiannual Deviations Report due 30 days after end of each calendar

half-year starting 10/31/2005 . The first

semiannual report submitted by the Permittee

shall cover the calendar half-year in which the

permit is issued. The first report of each

calendar year covers January 1 - June 30.

The second report of each calendar year

covers July 1 - December 31. If no deviations

have occurred, the Permittee shall submit the

report stating no deviations.

Total Facility

Compliance Certification due 31 days after end of each calendar year

starting 09/11/2013 (for the previous calendar

year). The certification shall be submitted on

a form approved by the Commissioner, both to

the Commissioner and to the US EPA

regional office in Chicago. This report covers

all deviations experienced during the calendar

year.

Total Facility

Report due before year starting 09/11/2013 by April

7th of each year for NESHAP Annual

TAB/2Mg Report. The Permittee shall

prepare and submit NESHAP TAB/2Mg

Report for the Total Facility.

Total Facility
TABLE C: COMPLIANCE SCHEDULE

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

C-1 02/12/15

Table C contains the compliance schedule as required by Minn. R. 7007.0500, subp. 2 (K). You must complete the actions required

in Table C by the dates listed in the table. All submittals must be postmarked or received by the date specified in the table, and

certified by a responsible official, defined in Minn. R. 7007.0100, subp. 21.

Subject Item: Total Facility

Citation Corrective Action When to complete the action

MAAQS Compliance: by June 1, 2014, the Permittee shall

complete engineering study for steam-air heater decoking and

coker drum depressurization vent mitigation measures. This is a

state only requirement and is not enforceable by the EPA

Administrator or citizens under the Clean Air Act. (Corrective

Action)

Minn. Stat. Sec. 116.07, subds. 4a

and 9; Minn. R. 7007.0100, subps.

7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4;

Minn. R. 7009.0010-7009.0080

MAAQS Compliance: The Permittee shall maintain or support

ambient air H2S or TRS monitoring near the facility to demonstrate

compliance with the H2S MAAQS. Investigate and report any

potential deviations from the H2S standard along with any needed

changes to the H2S Management plan in the quarterly report that

is due 3 months after receipt of qualified data. If the Permittee

elects to discontinue ambient air monitoring for H2S, the Permittee

shall submit a dispersion model that demonstrates compliance with

the MAAQS. This is a state only requirement and is not

enforceable by the EPA Administrator or citizens under the Clean

Air Act. (Corrective Action)

Minn. Stat. Sec. 116.07, subds. 4a

and 9; Minn. R. 7007.0100, subps.

7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4;

Minn. R. 7009.0010-7009.0080

MAAQS Compliance: As soon as possible following good project

management guidelines to ensure safe and reliable operation but

no later than December 31, 2015, contingent upon timely receipt of

any required environmental permits or SIP orders, the Permittee

shall complete construction and commence operation of measures

to mitigate the potential H2S impacts to the ambient air of

steam-air decoking of coker heaters and coker drum

depressurization vents. This is a state only requirement and is not

enforceable by the EPA Administrator or citizens under the Clean

Air Act. (Corrective Action)

Minn. Stat. Sec. 116.07, subds. 4a

and 9; Minn. R. 7007.0100, subps.

7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4;

Minn. R. 7009.0010-7009.0080

MAAQS Compliance: No later than 9 months following completion

of coker H2S mitigation measures, the Permittee shall submit to

the MPCA a final report that summarizes the actions taken to

mitigate coker H2S sources and provides a review of the pre and

post project ambient monitoring results. This is a state only

requirement and is not enforceable by the EPA Administrator or

citizens under the Clean Air Act. (Corrective Action)

Minn. Stat. Sec. 116.07, subds. 4a

and 9; Minn. R. 7007.0100, subps.

7A, 7L and 7M; Minn. R.

7007.0800, subps. 1, 2, and 4;

Minn. R. 7009.0010-7009.0080
TABLE C: COMPLIANCE SCHEDULE

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

C-2 02/12/15

Subject Item: GP 091 Fugitive LDAR Open-ended Lines

Associated Items: FS 002 Track 8 Load and Uncontrolled Rail - Material Handling/Transfer/Storage

FS 006 Bottom Loading - Material Handling/Transfer/Storage

FS 008 Top Loading and UC Top Loading - Material Handling/Transfer/Storage

FS 018 11-1 Crude Unit - Process Emissions

FS 019 11-2 Crude Unit - Process Emissions

FS 022 12 Vacuum Distillation - Process Emissions

FS 024 14-Saturate Plant - Process Emissions

FS 027 15-Coker Gasoline - Process Emissions

FS 029 16 Vacuum Distillation - Process Emissions

FS 031 17-Fluid Catalytic Cracking (FCC) Unit - Process Emissions

FS 032 17-Clarified Oil Vacuum Frac - Process Emissions

FS 035 18-1 FCC Gasoline Plant - Process Emissions

FS 036 18-2 FCC Gasoline Plant - Process Emissions

FS 039 19 Vacuum Distillation - Process Emissions

FS 041 21-1Delayed Coker - Process Emissions

FS 042 21-2 Delayed Coker - Process Emissions

FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

FS 048 25-Crude Unit - Process Emissions

FS 052 26-Sulfur Recovery Unit SRU 5, TGTU 2 - Process Emissions

FS 054 27-Distillate Hydrotreater - Process Emissions

FS 055 27- Hydrogen Plant No. 2 - Process Emissions

FS 056 27-5 Hydrogen Plant No. 3 - Process Emissions

FS 058 28-Naphtha Hydrotreater - Process Emissions

FS 060 31 Product Desulfurization - Process Emissions

FS 062 32 Powerformer - Process Emissions

FS 063 32 Penex - Process Emissions

FS 064 32 Aviation Gasoline 0 - Process Emissions

FS 069 33-Hydrogen Plant No. 1 - Process Emissions

FS 070 33 Low Pressure GOHT - Process Emissions

FS 075 35 Alkylation - Process Emissions

FS 077 36 Dimersol - Process Emissions

FS 079 37 Naptha Hydro-Desulfurizer - Process Emissions

FS 080 37 Platformer - Process Emissions

FS 083 38 High Pressure Gas/Oil Hydrotreater - Process Emissions

FS 085 39 Oxy Fuel - Process Emissions

FS 087 41 Amine System - Process Emissions

FS 088 41 Fuel Gas Liquid Recovery - Process Emissions

FS 091 42 Caustic Treating (C3,C4) - Process Emissions

FS 093 43 Polymerization - Process Emissions

FS 095 45 Sulfur Recovery Unit 3 & 4 - Process Emissions

FS 096 45 Fuel Gas Treating - Process Emissions

FS 099 SWS/Non-Phenolic/Phenolic - Process Emissions

FS 102 47 H2 Recovery Gas - Process Emissions

FS 104 Gas and Distillate Blending - Process Emissions

FS 106 71 Process Steam Boilers - Process Emissions
TABLE C: COMPLIANCE SCHEDULE

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

C-3 02/12/15

Associated Items: FS 109 84 Flare Gas Recovery - Process Emissions

FS 110 North Flare - Process Emissions

FS 112 New Flare System and 84-Flare (84Unit1 and 84Unit_1) - Process Emissions

FS 117 All Tankage (including line pumps) 52Unit 2; 61Unit2, 86Unit2 &102Unit2 - Process Equipment

FS 119 OSWTP Fugitive Emissions Includes Non-vented Equipment - Process Emissions

FS 128 88-Butane - Process Emissions

FS 133 Hydrocracker Feed Equipment - Process Emissions

FS 134 No. 4 Hydrogen Plant Fugitive Equipment - Process Emissions

FS 137 RGP Transfer - Process Emissions

FS 138 RGP Loading Rack - Process Emissions

FS 140 48 ATS Process Unit - Process Emissions

Citation Corrective Action When to complete the action

Replace or correct remaining open-ended lines in the 23 coker

identified in the January 6, 2006, correspondence from FHR to

MPCA to ensure compliance with 40 CFR Section 60.482-6a by

the end of the next turnaround involving replacement of the #3

coke drums, anticipated to occur in Fall 2013.

40 CFR pt. 70 (consolidated LDAR

requirements based on various

applicable provisions of 40 CFR

pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40

CFR pt. 63, subps. A and CC); 40

CFR Section 60.482-6a; Minn. R.

7007.0800, subp. 2
TABLE C: COMPLIANCE SCHEDULE

Facility Name: Flint Hills Resources Pine Bend Refinery

Permit Number: 03700011 - 012

C-4 02/12/15

Subject Item: FS 045 23- Delayed Coker & Gasoline Plant - Process Emissions

Associated Items: GP 067 All equipment included in individual drain system subject to NSPS QQQ or NESHAPs FF

GP 076 Junction Boxes subject to NESH FF when equipped with carbon canisters

GP 077 Junction Boxes receiving Wastewater from NSPS QQQ Units not subject to NESHAPs FF

GP 082 Fugitive Compressors LDAR Requirements

GP 087 Fugitive LDAR All Equipment in VOC or HAP Service

GP 090 Fugitive LDAR Equipment Designated Non-detectable emissions (NDE)

GP 091 Fugitive LDAR Open-ended Lines

GP 093 Fugitive LDAR PSV to Atmosphere in Gas/Vapor Service

GP 094 Fugitive LDAR PSV with Upstream Rupture Disks

GP 095 Fugitive LDAR Pumps In Heavy Liquid Service

GP 096 Fugitive LDAR Light Liquid Pumps

GP 099 Fugitive LDAR Sample Stations

GP 100 Fugitive LDAR Heavy Liquid Valves and PSVs (in LL/HL Service)

GP 101 Fugitive LDAR Valves in Light Liquid Service

GP 102 Units where carbon canisters may be used to meet NESHAP FF Requirements

GP 132 Fugitive Equipment in Natural Gas (non-VOC) Service

Citation Corrective Action When to complete the action

Replace or correct remaining open-ended lines in the 23 coker

identified in the January 6, 2006, correspondence from FHR to

MPCA to ensure compliance with 40 CFR Section 60.482-6a by

the end of the next turnaround involving replacement of the #3

coke drums, anticipated to occur in Fall 2013.

40 CFR pt. 70 (consolidated LDAR

requirements based on various

applicable provisions of 40 CFR

pt. 60, subps. A and GGGa; 40

CFR pt. 61, subps. A, J and V; 40

CFR pt. 63, subps. A and CC); 40

CFR Section 60.482-6a; Minn. R.

7007.0800, subp. 2
APPENDIX MATERIAL

Facility Name:  Flint Hills Resources Pine Bend Refinery

Permit Number:  03700011‐012

APPENDIX B

Insignificant Activities and Likely Applicable Requirements

Under Minn. R. 7007.1250, subp. 1(A), the Permittee may add insignificant activities to the

stationary source throughout the term of the permit without getting permit amendments.  Certain

exclusions apply and are listed in Minn. R. 7007.1250, subp.2.  The following table is a listing of the

insignificant activities that the Permittee is somewhat likely to add and their associated applicable

requirements.

Operator ID Description of Activity Applicable Insignificant

Activity

Likely Applicable

Requirement

WATER AND WASTE MANAGEMENT ACTIVITIES (including but not limited to):

IA001 ‐ 

WMgmt

00PINEBEND

084

All Hazardous Waste

(RCRA) container  

storage areas

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA002 ‐ 

WMgmt

00PINEBEND

085

All Solid Waste

Container Storage Areas

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA004 ‐ 

WMgmt

00PINEBEND

086

Polishing Ponds MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA005 ‐ 

WMgmt

00PINEBEND

087

Clarifiers:  94V6A,

94V6B, 94V23A and

94V23B

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA006 ‐ 

WMgmt

00PINEBEND

088

Effluent Sampling

Station ‐ polishing ponds

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA007 ‐ 

WMgmt

94ME163 S7 Sump MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA011 ‐ 

WMgmt

94B5 North Firewater Basin,

B‐5

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA012 ‐ 

WMgmt

00PINEBEND

089

21 and 23 Unit Clarifiers MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA013 ‐ 

WMgmt

00PINEBEND

090

23 Unit Water Recovery

Tank

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA014 ‐ 

WMgmt

00PINEBEND

091

Coker Water and Coker

Water Management

Area

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA015 ‐ 

WMgmt

00PINEBEND

092

Stormwater and

Firewater Storage

MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

IA016 ‐ 

WMgmt

00PINEBEND

093

Effluent Discharge MN R. 7007.1300, subp.

3I(2)

Minn. R. 7011.0150

   

REFINERY GENERAL

IA017 –

RG

00PINEBEND

055

Cleaning (blasting) of

Vessels, Piping and

Structural Steel in

MN R. 7007.1300, subp.

2.B(2)  

Minn. R. 7011.0150
Refinery

IA018 –

RG

00PINEBEND

056

Cleaning (blasting) of

pumps, compressors,  

valves, flanges and misc

materials (paint shop)

MN R. 7007.1300, subp.

2.B(2)  

Minn. R. 7011.0150

IA019 –

RG

00PINEBEND

057

Painting of Vessels,

Piping and Structural  

Steel in Refinery

MN R. 7007.1300, subp.

2.B(1)  

Minn. R. 7011.0150

IA020 –

RG

103UNIT Barge Pipeline and

Associated Equipment

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA021 –

RG

00PINEBEND

058

Spent Acid Pipeline and

Associated Equipment

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710;

Minn. R. 7011.0715

IA022 –

RG

00PINEBEND

059

MAPCO Pipeline and

Associated Equipment

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA023 –

RG

00PINEBEND

060

Barge Dock Oil

Collection Pits

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA024 –

RG

00PINEBEND

061

Painting of Pumps,

Compressors, Valves,

Flanges and Misc

Materials (Paint Shop)

MN R. 7007.1300, subp.

2.B(1)  

Minn. R. 7011.0710

IA025 –

RG

00PINEBEND

062

General Cleaning &

Maintenance Activities ‐ 

Pumps,  Valves,

Compressors,

Exchangers,

other equipment

MN R. 7007.1300, subp.

2.B(2)  

Minn. R. 7011.0150

IA026 –

RG

00PINEBEND

063

Process Unit Filter

Changing

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA027 –

RG

00PINEBEND

064

Fire Training Grounds

and Fire Fighting

Activities

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA028 –

RG

00PINEBEND

065

Vehicle Maintenance MN R. 7007.1300, subp. 2.B(2)  

IA029 –

RG

00PINEBEND

066

Wood Working/Wood

Construction Activities

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA030 –

RG

00PINEBEND

067

Indirect Sources ‐ Mobil

Sources (Refinery

Vehicles and Equipment)

MN R. 7007.1300, subp.

2.J(3)  

N/A

IA031 –

RG

00PINEBEND

068

Heat Exchanger/Bundle

Cleaning

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA032 –

RG

00PINEBEND

069

Paving MN R. 7007.1300, subp.

2.B(1)  

Minn. R. 7011.1505

IA033 –

RG

00PINEBEND

070

Retarring of Roofs MN R. 7007.1300, subp.

2.B(1)  

Minn. R. 7011.0150

IA034 –

RG

00PINEBEND

071

Washer/Dryer in Safety

Fire Barn

MN R. 7007.1300, subp.

2.B(1)  

Minn. R. 7011.0710

IA035 – 00PINEBEND Test Pumps (Diesel MN R. 7007.1300, subp. Minn. R. 7011.0150
RG 072 Driven, Pneumatic) 3.I(2)

IA036 –

RG

00PINEBEND

073

Furnaces ‐ Building

HVAC

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA037 –

RG

00PINEBEND

074

Stress Relieving MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0150

IA038 –

RG

00PINEBEND

075

Fabricating MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA039 –

RG

00PINEBEND

076

Welding, Soldering,

Brazing Activities

MN R. 7007.1300, subp.

3.H(4)

Minn. R. 7011.0150

IA040 –

RG

00PINEBEND

077

Oxygen/Acetylene

Torches

MN R. 7007.1300, subp.

3.H(4)

Minn. R. 7011.0150

IA041 –

RG

00PINEBEND

078

Space Heaters

(Kerosene, Natural Gas,

Propane)

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0510

IA042 –

RG

00PINEBEND

079

Parts Washers

/Degreasers

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710;

Minn. R. 7011.0715

IA043 –

RG

00PINEBEND

080

Air Compressors other

than Listed as EUs

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA044 –

RG

00PINEBEND

081

Chlorine Cylinders MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA045 –

RG

00PINEBEND

082

Cylinders for CEM

QA/QC

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA046 –

RG

00PINEBEND

083

Activated Carbon

Handling

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA047 –

RG

52ME91 Knock Engine #1 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA048 –

RG

52ME92 Knock Engine #2 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA049 –

RG

52ME93 Knock Engine #3 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA050 –

RG

52ME2A Knock Engine #4 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA051 –

RG

52ME2B Knock Engine #5 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA052 –

RG

52ME65A Knock Engine #6 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA053 –

RG

52ME65B Knock Engine #7 MN R. 7007.1300, subp.

4(B)

Minn. R. 7011.2300

IA054 –

RG

00PINEBEND

051

Combustion Promoter

Transfer/Dumping  

Activities

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA055 –

RG

00PINEBEND

052

Spent Acid Loading MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710;

Minn. R. 7011.0715

IA056 –

RG

00PINEBEND

053

Sulfur Loading MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA058 – 00UNIT Refinery Deaerator MN R. 7007.1300, subp. Minn. R. 7011.0710
RG Vents (not including

25V52, 25V53, 27V509

and 33V41)

3.I(2)

IA059 –

RG

32UNIT1 Powerformer Catalyst

Regeneration

MN R. 7007.1300, subp.

3.I(2)

Minn. R. 7011.0710

IA064 –

RG  

00PINEBEND

118

Equipment used for

hydraulic or hydrostatic

testing

MN R. 7007.1300, subp. 3G Minn. R. 7011.0715

IA065 –

RG

00PINEBEND

119

Cleaning operations:

alkaline/phosphate

cleaners, associated

cleaners, and associated

burners

MN R. 7007.1300, subp.

3.H(7)

Minn. R. 7011.0610;

Minn. R. 7011.0715

   

ROADS AND PARKING LOTS

IA060 ‐ RP 00UNIT_4 All roads in refinery ‐ 

paved or unpaved

MN R. 7007.1300, subp. 3.J Minn. R. 7011.0150

IA061 ‐ RP 00PARKIN

G003

All parking lots in refinery

‐ gravel or paved

MN R. 7007.1300, subp. 3.J Minn. R. 7011.0150

IA062 ‐ RP 00UNIT_3 All Laydown Areas MN R. 7007.1300, subp. 3.J Minn. R. 7011.0150

   

LABORATORY

IA063 ‐ 

LAB

113UNIT_1 FHR Environmental

Laboratory

Minn. R. 7007.1300, subp.

3.G

Minn. R. 7011.0710

   

STORAGE TANKS

IA‐100 ‐ 

Tanks

00PINEBE

ND097

All insignificant activity ‐ 

tanks and vessels

Minn. R. 7007.1300, subp.

3(I)(2)

Minn. R. 7011.1505

    Minn. R. 7007.1300, subp. 4(B)
Facility Name:  Flint Hills Resources Pine Bend Refinery

Permit Number:  03700011‐012

APPENDIX C

Title I Conditions: Stack Parameters Relied Upon in the Modeling to Demonstrate Compliance with

the National Ambient Air Quality Standards for Sulfur Dioxide (SO2)

(Available Electronically in Excel Spreadsheet in the Central File of Delta)
Appendix C

Title I Condition: Stack Parameters Relied Upon to Demonstrate Compliance with the NAAQS for SIP SO2

Stack Parameters for 1‐Hour, 3‐Hour, 24‐Hour and Annual Modeling of SO2 Emission Units at Flint Hills Resources Pine Bend Refinery

DELTA ID (g/s) (lb/hr) (g/s) (lb/hr) (g/s) (lb/hr) (g/s) (lb/hr)

K2_#3SRU

EU111, 112,

261, 262

SRU3, SRU4, Tail Gas

Treating Unit #1 (SCOT),TGTU #1 (SCOT) Incinerator 496906.7 4956920.9 282.7 18.822 149.381 18.781 149.056 10.906 86.556 9.332 74.065 60.96 577.5

K3_#5SRU EU045, 236

SRU 5, Tail Gas Treating Unit#2 496868.5 4956631.4 277.6 21.520 170.794 21.520 170.794 11.793 93.595 11.793 93.598 65.00 463.7

K8___FCC EU228 Fluid Catalytic Cracking Unit 496993.1 4956990.2 283.6 23.013 182.643 23.013 182.643 23.013 182.643 23.013 182.644 69.27 366.4

K10_32FG

EU073, 074,

075 Process Heater 32H‐5,6,7 496775.9 4957022.0 281.9 0.852 6.762 0.852 6.762 0.852 6.762 0.460 3.652 62.48 422.0

K11_19FG EU026 Process Heater 19H‐1 496585.4 4957137.0 280.4 0.921 7.310 0.921 7.310 0.921 7.310 0.498 3.948 58.52 422.0

K13_12FG EU016 Process Heater 12H‐4 496667.2 4957137.0 280.9 0.799 6.341 0.799 6.341 0.799 6.341 0.431 3.424 60.50 422.0

K14_33FG EU084 Process Heater 33H‐31 496981.5 4956855.0 283.5 1.691 13.421 1.691 13.421 1.691 13.421 1.353 10.738 55.78 552.5K15_16FG EU019 Process Heater 16H‐1 496627.7 4957108.0 280.8 1.262 10.016 1.262 10.016 1.262 10.016 0.681 5.407 58.83 479.8K19_11FG EU005 Process Heater 11H‐1 496649.9 4957059.0 281.0 0.852 6.762 0.852 6.762 0.852 6.762 0.460 3.652 39.93 466.4K20_37FG

EU093, 094,

098 Process Heater 37H‐1,2,6 496870.1 4956697.0 280.2 0.875 6.944 0.875 6.944 0.875 6.944 0.700 5.554 60.96 422.0

K21_33FG EU085 Process Heater 33H‐32 496923.7 4956848.0 283.0 1.252 9.937 1.252 9.937 1.252 9.937 1.002 7.949 56.12 547.0K23_11FG EU006 Process Heater 11H‐2 496637.9 4957060.0 281.0 0.304 2.413 0.304 2.413 0.304 2.413 0.164 1.301 35.05 

K27_21FG EU028 Process Heater 21H‐1S 496551.5 4957092.5 280.7 0.351 2.786 0.351 2.786 0.351 2.786 0.190 1.506 38.71 477.5

K28_21FG EU028 Process Heater 21H‐1N 496551.5 4957101.5 280.6 0.351 2.786 0.351 2.786 0.351 2.786 0.190 1.506 38.71 477.5K29_21FG EU030 Process Heater 21H‐2S 496550.8 4957025.2 280.9 0.351 2.786 0.351 2.786 0.351 2.786 0.190 1.506 39.93 488.7K30_21FG EU030 Process Heater 21H‐2N 496550.8 4957034.2 280.9 0.351 2.786 0.351 2.786 0.351 2.786 0.190 1.506 39.93 488.7K31_33FG EU240, 241

Process Heater 33H‐4 (33H‐

1&2) 496921.1 4956899.0 282.9 1.775 14.087 1.775 14.087 1.775 14.087 1.420 11.269 30.48 549.8

K32_23FG EU034 Process Heater 23H‐1 496531.7 4956882.6 272.9 1.604 12.730 1.604 12.730 1.604 12.730 1.283 10.183 57.91 422.0K33_31FG EU054 Process Heater 31H‐1 496768.3 4957087.0 281.9 0.122 0.968 0.122 0.968 0.122 0.968 0.066 0.525 20.42 566.4K34_31FG EU055 Process Heater 31H‐2 496769.0 4957077.0 281.9 8.363 66.373 8.363 66.373 8.363 66.373 8.363 66.399 18.59 666.4K36_31FG EU057 Process Heater 31H‐5 496802.9 4957102.0 282.2 0.053 0.421 0.053 0.421 0.053 0.421 0.029 0.228 17.98 422.0K37_31FG EU061 Process Heater 31H‐10 496802.9 4957112.0 282.2 0.160 1.270 0.160 1.270 0.160 1.270 0.086 0.685 30.48 524.8K41_32FG EU076, 077 Process Heater 32H‐9 496774.0 4957037.0 281.9 0.048 0.381 0.048 0.381 0.048 0.381 0.026 0.205 21.64 

K42_37FG

EU095, 096,097 Process Heater 37H‐3,4,5 496914.2 4956703.2 279.8 3.798 30.143 3.798 30.143 3.798 30.143 3.038 24.112 71.20 422.0

K46_38FG EU102 Process Heater 38H‐1A 496952.1 4956560.5 281.5 0.371 2.944 0.371 2.944 0.371 2.944 0.297 2.358 44.50 599.8K47_38FG EU103 Process Heater 38H‐1B 496952.1 4956571.3 281.5 0.371 2.944 0.371 2.944 0.371 2.944 0.297 2.358 44.50 599.8K48_38FG EU104 Process Heater 38H‐2 496979.3 4956563.4 281.7 0.603 4.786 0.603 4.786 0.603 4.786 0.482 3.826 60.96 422.0K50_25FG EU040 Process Heater 25H‐1 496755.4 4956642.0 274.5 2.459 19.516 2.459 19.516 2.459 19.516 1.967 15.614 65.00 422.0K51_25FG EU041 Process Heater 25H‐3 496786.2 4956635.0 275.8 2.207 17.516 2.207 17.516 2.207 17.516 1.765 14.010 65.00 427.5K52_25FG EU324 Process Heater 25H‐4 496800.5 4956636.9 276.8 1.584 12.571 1.584 12.571 1.584 12.571 1.268 10.060 60.96 422.0K53_23FG EU035 Process Heater 23H‐2 496532.5 4956853.8 269.8 1.186 9.413 1.186 9.413 1.186 9.413 0.949 7.529 57.91 435.9K54_27FG EU052 Process Heater 27H‐1 496725.5 4956511.4 277.1 7.776 61.714 7.776 61.714 7.776 61.714 6.221 49.373 45.72 422.0K55_27FG EU050 Process Heater 27H‐101 496811.6 4956500.1 276.6 0.817 6.484 0.817 6.484 0.817 6.484 0.653 5.184 45.72 422.0K56_27FG EU051 Process Heater 27H‐102 496813.3 4956402.9 276.0 0.923 7.325 0.923 7.325 0.923 7.325 0.739 5.863 45.72 422.0K57_31FG EU056 Process Heater 31H‐4 496798.1 4957001.0 282.0 0.378 3.000 0.378 3.000 0.378 3.000 0.204 1.620 32.46 555.3K58_31FG EU058 Process Heater 31H‐7 496798.0 4957025.0 282.0 0.364 2.889 0.364 2.889 0.364 2.889 0.197 1.561 28.65 544.2K59_31FG EU059 Process Heater 31H‐8 496799.2 4957036.0 282.1 0.206 1.635 0.206 1.635 0.206 1.635 0.111 0.881 28.80 519.2K60_31FG EU060 Process Heater 31H‐9 496798.8 4957018.0 282.0 0.266 2.111 0.266 2.111 0.266 2.111 0.144 1.141 24.84 510.9K61_28FG EU053 Process Heater 28H‐1 496837.8 4956502.2 276.9 0.330 2.619 0.330 2.619 0.330 2.619 0.264 2.098 45.72 810.9K62_BLR8 EU204 Process Heater 71B‐8 496698.3 4956542.5 277.5 1.798 14.270 1.798 14.270 1.798 14.270 1.439 11.417 9.04 422.0

K63_27FG EU213 Process Heater 27H‐501 496722.3 4956358.0 275.1 4.617 36.643 4.617 36.643 4.617 36.643 3.694 29.315 35.05 422.0

K67_11FG EU212 Process Heater 11H‐6 496630.1 4956988.4 280.7 2.183 17.329 2.183 17.329 2.183 17.329 1.179 9.357 54.86 422.0

K68_BLR9 EU313 Process Heater 71B‐9 496569.0 4957199.8 280.0 1.251 9.929 1.251 9.929 1.251 9.929 0.676 5.363 12.19 422.0K70_4H2 EU296 Heater 30H‐401 496664.6 4956414.6 274.4 8.748 69.429 8.748 69.429 8.748 69.429 6.999 55.544 35.05 422.0K71HCFD EU294, 295 Heaters 29H‐1, 29H‐2 496923.0 4956351.0 277.0 2.138 16.968 2.138 16.968 2.138 16.968 1.711 13.578 40.78 422.0K1006_BH EU126 71B‐6 Boiler 496566.9 4957213.0 280.1 0.639 5.071 0.639 5.071 0.639 5.071 0.345 2.739 21.34 422.0

1 Hour SIP Emission

Rate

Stack ID Description

NAD83

UTM_E1

NAD83

UTM_N1

Base

Elevation

(m)1

3 Hour SIP Emission

Rate

24 Hour SIP Emission

Rate

Annual SIP Emission

Rate Stack Height

(m)

Exit T

(K

Page 1
DELTA ID (g/s) (lb/hr) (g/s) (lb/hr) (g/s) (lb/hr) (g/s) (lb/hr)

1 Hour SIP Emission

Rate

Stack ID Description

NAD83

UTM_E1

NAD83

UTM_N1

Base

Elevation

(m)1

3 Hour SIP Emission

Rate

24 Hour SIP Emission

Rate

Annual SIP Emission

Rate Stack Height

(m)

Exit T

(K

K113__FG

SRU 3 Tail Gas Incinerator on

Hot Standby 496901.4 4956953.5 282.7 0.202 1.603 0.202 1.603 0.202 1.603 0.181 1.025 53.68 422.0

K331_DSL EU131 Diesel Engine 93P‐160 496832.2 4956976.5 282.3 0.0003 0.002 0.0003 0.002 0.0003 0.002 0.0003 0.002 4.27 K332_DSL EU198 Diesel Engine 93P‐400 496753.3 4957695.5 270.9 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.008 4.57 K333_DSL EU199 Diesel Engine 93P‐570 495957.0 4956960.1 262.2 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.008 5.49 K348_OXD EU282

Oil Separation & Waste

Treatment Plant ThermalOxidizer 496636.2 4957613.5 276.0 6.389 50.706 6.389 50.706 6.389 50.706 1.134 9.000 22.11 

K407_DSL EU042 Diesel Engine EE‐1657 496799.3 4956593.5 275.1 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.007 6.10 

K408_DSL EU007 Diesel Engine EE‐1852 496684.0 4957064.0 281.1 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.008 4.11 K435_DSL EU036 Diesel Engine 23ME26 496526.5 4956971.5 278.6 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.009 7.01 K453_DSL EU100 Diesel Engine EE‐1309 496910.2 4956656.0 278.4 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.009 7.92 K465_DSL EU024 Diesel Engine EE‐1718 496908.4 4957114.5 283.0 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.008 4.57 K505_DSL EU130 Diesel Engine 81P‐159 496846.2 4956974.5 282.5 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.006 5.49 K506_DSL EU132 Diesel Engine 81P‐357 496838.3 4956933.5 282.2 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.006 6.10 K507_DSL EU128 Diesel Engine 81P‐444 496646.3 4956932.5 281.1 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.008 4.57 

K508_DSL EU129 Diesel Engine 81P‐89 496639.3 4956990.5 280.9 0.0005 0.004 0.0005 0.004 0.0005 0.004 0.0005 0.004 4.57 

K511_DSL EU127 Diesel Engine 71C‐11 496987.9 4956786.1 282.1 0.001 0.008 0.001 0.008 0.001 0.008 0.001 0.009 6.10 

K513_DSL EU312 Diesel Cooling Water Pump 496672.2 4956267.3 271.9 0.002 0.016 0.002 0.016 0.002 0.016 0.002 0.015 9.75 477.4

K600_DEC EU032

Process Heater 21H‐1

Decoking 496522.1 4957081.7 280.6 1.008 8.000 1.008 8.000 1.008 8.000 0.050 0.395 1.50 N

K601_DEC EU033

Process Heater 21H‐2

Decoking 496528.9 4957028.6 280.8 1.008 8.000 1.008 8.000 1.008 8.000 0.050 0.395 1.50 N

K602_DEC4 EU037

Process Heater 23H‐1

Decoking 496461.0 4956855.0 264.1 2.545 20.198 2.545 20.198 2.545 20.198 0.126 0.996 1.50 N

K603_DEC2 EU038

Process Heater 23H‐2

Decoking 496461.0 4956855.0 264.1 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 1.50 N

K700ACDL5 Sulfuric Acid Loading 496560.0 4957484.0 280.6 0.572 4.540 0.572 4.540 0.572 4.540 0.572 4.540 3.10K701ACDS5 Sulfuric Acid Storage 496837.0 4957122.0 282.6 0.572 4.540 0.572 4.540 0.572 4.540 0.572 4.540 7.60

EU111, 113,

260 SRU 3 Bypass Incinerator 496901.4 4956953.5 282.7 0.202 1.606 0.202 1.606 0.202 1.606 0.181 1.435 53.68 

EU352 Process Heater 23H‐3 469562.7 4956874.8 272.4 0.287 2.280 0.287 2.280 0.287 2.280 0.287 2.280 57.91 

EU353 Process Heater 25H‐2 496743.3 4956638.2 273.0 0.058 0.456 0.058 0.456 0.058 0.456 0.058 0.456 51.82 

EU359, 360

Combustion Turbine and

Duct Burners 497051.8 4955898.8 268.2 0.119 0.943 0.119 0.943 0.119 0.943 0.119 0.943 51.82 

EU361 ATS Process Unit 496949.2 4956768.7 280.6 0.630 5.000 0.630 5.000 0.630 5.000 0.567 4.500 59.44 3

1 Adjustments were made to locations of stacks and buldings based on more recent aerial photographs and GIS data as well as the updated modeling program AERMOD that allow elevations from the U

national seamless elevation dataset where the most recent elevation data was used.

2 Emissions have been included in EU037 as part of the area source, EU038 is being included for completeness.3 The exit temperatures and exit velocities have all been updated to reflect the worst case scenario being modeled in SIP 9.4 Modeled as an area source; parameters are emission rate (g/s‐m2), release height (m), X dimension (m), Y dimension (m)5 Modeled as a volume source; parameters are emission rate (g/s), release height (m), X dimension (m), Y dimension (m)

Page 2
Facility Name:  Flint Hills Resources Pine Bend Refinery

Permit Number:  03700011‐012

APPENDIX D

Consent Decree with Amendments

(Available Electronically as a Word Document in the Central File of Delta)
http://www.epa.gov/compliance/resources/cases/civil/caa/kochcaacd.pdf

http://www.epa.gov/compliance/resources/decrees/amended/koch1st-amendment-cd.pdf

http://www.epa.gov/compliance/resources/decrees/amended/koch2nd-amendment-cd.pdf

UNITED STATES DISTRICT COURT 

FOR THE DISTRICT OF MINNESOTA 

UNITED STATES of AMERICA, 

 Plaintiff, 

 and 

THE STATE OF MINNESOTA, 

 Plaintiff-Intervener, 

 v. 

 Civil Action No. 

KOCH PETROLEUM GROUP, L.P. 

 Defendant. 

 

 CONSENT DECREE
CONSENT DECREE -2-

 Table of Contents 

I. Jurisdiction ................................... 7 

II. Applicability .................................. 8 

III. Factual Background.............................. 9 

IV. Pollution Reduction Measures.................... 10 

 A. NOx Emissions Reductions-Heaters and Boilers.. 10 

 Recordkeeping and Reporting Requirements for 

 Section A . . . . . . . . . . . . . . . . . 16 

 B. NOx Emission Reductions from FCCUs . . . . . 17 

 C. SO2 Emission Reductions from FCCUs . . . . . 23 

 D. Credit for Emissions Reductions............. 28 

 E. Emission Credit Generation and Classification.. 31 

V. Program Enhancements Re: Benzene Waste NESHAP... 36 

 Recordkeeping and Reporting Requirements for 

 Part V. ...................................... 41 

VI. Program Enhancements Re: Leak Detection and Repair.. 42 

Recordkeeping and Reporting Requirements for 

Part VI...................................... 49 

VII. Program Enhancements Re: NSPS Subparts A and J Sulfur 

Dioxide Emissions from Sulfur Recovery Plants (“SRP”) 

and Flaring Devices............................. 51 

¶ 95. Definitions........................... 51 

¶ 96. SRP NSPS Subpart A and J Applicability.... 55 

¶ 97. Sulfur Recovery Plant Optimization......... 56 

¶ 98. Flaring..................................... 57 

¶ 99. Hydrocarbon Flaring........................ 57 

¶ 100. Tail Gas Incidents........................ 59 

¶ 101. Requirements Related to Acid Gas Flaring.. 59 

 (a). Investigation and Reporting............ 59 

 (b). Corrective Action...................... 61 

 (c). AG Flaring Incidents 

 and Stipulated Penalties............... 63 
-3-

 ¶ 102. Miscellaneous........................... 65 

 (a). Calculation of the Quantity of Sulfur 

 Dioxide Emissions...................... 65 

 ¶ 103. Stipulated Penalties Under This Part... 70 

 ¶ 104. Certification.......................... 73 

VIII. Permitting.................................... 74 

IX. Environmentally Beneficial Projects............. 76 

X. Incorporation of RCRA Consent Agreement and 

 Final Order.................................... 77 

XI. General Recordkeeping, Record Retention, and 

 Reporting...................................... 78 

XII. Civil Penalty.................................. 80 

XIII. Stipulated Penalties........................... 81 

 ¶ 124. Election of Remedy..................... 91 

XIV. Right of Entry................................. 91 

XV. Force Majeure.................................... 91 

XVI. Dispute Resolution............................. 96 

XVII. Effect of Settlement........................... 99 

XVIII. General Provisions............................ 102 

 ¶ 148 Notice...................................... 103 

XIX. Termination..................................... 107 
Consent Decree -4-

UNITED STATES DISTRICT COURT 

FOR THE DISTRICT OF MINNESOTA 

UNITED STATES of AMERICA, 

 Plaintiff, 

 and 

THE STATE OF MINNESOTA, 

 Plaintiff-Intervener, 

 v. 

 Civil Action No. 

 KOCH PETROLEUM GROUP, L.P. 

 Defendant. 

 

 CONSENT DECREE 

 WHEREAS, Plaintiff, the United States of America 

(hereinafter "Plaintiff" or "the United States"), on behalf of 

the United States Environmental Protection Agency (herein, 

"EPA"), has simultaneously filed a Complaint and lodged this 

Consent Decree against Defendant, Koch Petroleum Group, L.P. 

(herein, "Koch" or "Defendant"), for alleged violations at 

three petroleum refineries owned and operated by Koch, the 

Pine Bend, Minnesota refinery, and the East and West 

refineries in Corpus Christi, Texas; 

 WHEREAS, prior to the filing of the Complaint, Koch met with 

representatives from EPA to discuss reconciling EPA and 
Consent Decree -5-

industry goals for progressive Clean Air Act compliance at 

Koch’s three refineries; 

 WHEREAS, Koch and EPA’s primary common goal in this 

Consent Decree is to address particular areas of concern: 

Control of fugitive emissions, elimination of excess flaring, 

and reduction of nitrogen oxides (“NOX”) and sulfur dioxide 

(“SO2") emissions from refinery process units (collectively 

referred to as “Marquee issues”), in which Koch has agreed to 

undertake major and extensive program enhancements involving 

both installation of air pollution control equipment and 

establishment of strict management practices to reduce air 

emissions from its refineries; 

 WHEREAS, the parties agree that the installation of 

equipment and implementation of controls pursuant to this 

Consent Decree will achieve major improvements in air quality 

control, and also that certain actions that Koch has agreed to 

take are expected to achieve advances in technology and 

methodology for air pollution control; 

 WHEREAS, Koch is the first petroleum company to step 

forward and enter into a comprehensive settlement with EPA 

addressing this broad range of air pollution control; 

WHEREAS, Koch has not answered or otherwise responded to 

the Complaint in light of the settlement memorialized in this 

Consent Decree; 
Consent Decree -6-

 WHEREAS, the United States’ Complaint alleges that Koch has been 

and is in violation of certain provisions of the 

following statutes and their implementing regulations: the 

Clean Air Act (the "Act"), 42 U.S.C. §§ 7470-7492; the 

Resource Conservation and Recovery Act, (“RCRA”), 42 U.S.C. § 

6901 et seq.; the Comprehensive Environmental Response, 

Compensation and Liability Act (“CERCLA”), 42 U.S.C. § 

9603(a); the Emergency Planning and Community Right to Know 

Act (“EPCRA”), 42 U.S.C. § 11004(a); and the Clean Water Act 

(“CWA”), 33 U.S.C. § 1321(b)(3) and (j); 

 WHEREAS, the State of Minnesota has filed a Complaint in 

Intervention, alleging that Koch was and is in violation of 

the applicable State Implementation Plan (“SIP”); 

WHEREAS, the State of Texas participated in the 

discussions regarding this Consent Decree and the Texas 

Natural Resources Conservation Commission (“TNRCC”) has 

expressed general approval of its terms; 

 WHEREAS, Koch has denied and continues to deny the 

violations alleged in each of the Complaints; maintains that 

it has been and remains in compliance with all applicable 

environmental regulations, and is not liable for civil 

penalties or injunctive relief; however, in the interest of 

settlement and to accomplish its objective of cooperatively 

working to reconcile EPA and industry goals under the Clean 
Consent Decree -7-

Air Act, has agreed to undertake installation of air pollution 

control equipment and enhancements to its air pollution 

management practices at the three refineries to reduce air 

emissions; 

 WHEREAS, the parties acknowledge that this process, which was 

initiated by Koch, is an innovative approach to resolve potential compliance 

issues while simultaneously advancing the goals of the Clean Air Act; 

 WHEREAS, Koch has waived any applicable federal or state 

requirements of statutory notice of the alleged violations; 

 WHEREAS, the United States, Plaintiff-Intervener, and 

Koch have agreed that settlement of this action is in the best 

interest of the parties and in the public interest, and that 

entry of this Consent Decree without further litigation is the 

most appropriate means of resolving this matter; and 

WHEREAS, the United States, Plaintiff-Intervener, and 

Koch have consented to entry of this Consent Decree without 

trial of any issues. 

NOW, THEREFORE, without any admission of fact or law, and 

without any admission of the violations alleged in the 

Complaints, it is hereby ORDERED AND DECREED as follows: 

I. JURISDICTION AND VENUE 

 1. The Complaints state a claim upon which relief can be 

granted against the Defendant under Sections 113 and 167 of 
Consent Decree -8-

the CAA, 42 U.S.C. §§ 7413 and 7477, and 28 U.S.C. § 1355. 

This Court has jurisdiction of the subject matter herein and 

over the parties consenting hereto pursuant to 28 U.S.C. 

§ 1345 and pursuant to Sections 113 and 167 of the CAA, 42 

U.S.C. §§ 7413 and 7477 and Section 3008(a) of RCRA, 42 U.S.C. 

§ 6928(a), Section 109(c) of CERCLA, 42 U.S.C. § 9609(c), 

Section 325(b) of EPCRA, 42 U.S.C. § 11045(b), and Section 

309(b) of the CWA, 33 U.S.C. § 1319(b). Venue is proper under 

Section 113(b) of the Act, 42 U.S.C. § 7413(b), Section 

3008(a) of RCRA, 42 U.S.C. § 6928(a), Section 109(c) of 

CERCLA, 42 U.S.C. § 9609(c), Section 325(b) of EPCRA, 42 

U.S.C. § 11045(b), and Section 309(b) of the CWA, 33 U.S.C. § 

1319(b), and under 28 U.S.C. § 1391(b) and (c). 

 II. APPLICABILITY 

 2. The provisions of this Consent Decree shall apply to 

and be binding upon the United States, the PlaintiffIntervener, and upon the Defendant as well as the Defendant's 

officers, employees, agents, successors and assigns, and shall 

apply to Defendant’s refineries for the life of the Decree. 

In the event Defendant proposes to sell or transfer any of its 

refineries subject to this Consent Decree, it shall advise in 

writing to such proposed purchaser or successor-in-interest of 

the existence of this Consent Decree, and shall send a copy of 

such written notification by certified mail, return receipt 
Consent Decree -9-

requested, to EPA before such sale or transfer, if possible, 

but no later than the closing date of such sale or transfer. 

 III. FACTUAL BACKGROUND 

 3. Koch operates three petroleum refineries for the 

manufacture of various petroleum-based products, including 

gasoline, diesel, and jet fuels, and other marketable 

petroleum by-products. 

 4. Koch’s Pine Bend refinery has the capacity to process 

approximately 285,000 barrels per day of heavy crude oil. The 

total capacity of Koch’s Corpus Christi East and West 

refineries is approximately 285,000 barrels per day. 

 5. Petroleum refining involves the physical, thermal and 

chemical separation of crude oil into marketable petroleum 

products. 

 6. The petroleum refining process at Koch’s three 

refineries results in emissions of significant quantities of 

criteria air pollutants, including nitrogen oxides (“NOX”), 

carbon monoxide (“CO”), particulate matter (“PM”), and sulfur 

dioxides (“SO2"), as well as volatile organic compounds 

(“VOCs”), including Benzene. The primary sources of these 

emissions are the fluidized catalytic cracking units 

(“FCCUs”), process heaters and boilers, the sulfur recovery 

plants, the wastewater treatment system, fugitive emissions 
Consent Decree -10-

from leaking components, and flares throughout the refinery 

where excess emissions are combusted. 

 IV. POLLUTION REDUCTION MEASURES 

A. NOX Emissions Reductions from Heaters and Boilers 

 Program Summary: Koch will implement a program to reduce 

NOX emissions from refinery heaters and boilers over 40 

mmBTU/hr higher heating value (“HHV”) by installing ultra 

low-NOX burners (“ULNB”), the demonstration of “next 

generation” ultra low-NOX burners, or an alternative emissions 

reduction technology, and demonstrating compliance with the 

lower emission limits specified within this Consent Decree 

with the use of source testing, continuous emissions 

monitoring systems (“CEMS”), and/or parametric monitoring. 

Installation of ultra low NOX burner technology is not 

required for heaters and boilers less than 40 mmBTU/hr(HHV). 

 7. By March 31, 2001, Koch shall submit to EPA, an 

initial plan for NOX emissions reductions from heaters and 

boilers. This plan shall be in writing and shall contain the 

following: 

 (a.) An inventory of all heaters and boilers at each 

 refinery and their size; 

 (b.) Identification of all heaters and boilers over 

 40 mmBTU/hr(HHV) now fitted with ultra low-NOX 

 burners;

 (c.) Identification of all heaters and boilers over 

 40 mmBTU/hr(HHV) where Koch expects to install 

 “current generation” ultra low-NOX burners and the 

 projected date of installation; 

 (d.) Identification of all heaters and boilers over 

 40 mmBTU/hr(HHV) where Koch plans to demonstrate 

 “next generation” ultra low-NOX burners and the 

 projected date of installation; 
Consent Decree -11-

 (e.) Identification of all heaters and boilers over 

 40 mmBTU/hr(HHV)where it is not now expected to be 

 technologically feasible to install or operate 

 current generation or next generation ultra low-NOX 

 burners (Preliminary Infeasibility List);

 (f) Demonstration that requirements of Paragraphs 14 

 and 17 will be met; and 

 (g) Identification of all CEMS and parametric 

 monitoring to be installed and the projected date of 

 installation. 

Koch will update this plan annually as further discussed in 

Paragraph 22 of this Consent Decree. 

 8. For purposes of this Consent Decree, “current 

generation” ultra low-NOX burner means those burners currently 

available on the market that are designed to achieve a NOX 

emission rate of 0.03 to 0.04 lb/mmBTU (HHV), when firing

natural gas at “typical” industry firing conditions at full 

design load. 

 9. For purposes of this Consent Decree, “next 

generation” ultra low-NOX burner shall mean those burners new 

to the market that are designed to an emission rate of 0.012 

to 0.015 lb/mmBTU (HHV), when firing natural gas at “typical” 

industry firing conditions at full design load. 

10. For those heaters and boilers identified in 

Paragraph 7(c) above, Koch shall begin installing current 

generation ultra low-NOX burners (ULNB), as defined above and 
Consent Decree -12-

where determined to be technologically feasible, during the 

scheduled turnaround (t/a) for each unit that commences on or 

after August 1, 2001, or for heaters 11H-3, 11H-4 and 11H-5, 

where t/a commences on or after December 31, 2001. Koch will 

install the new burners to achieve the lowest feasible 

emissions of NOX at maximum representative operating 

conditions. Subsequent to the development of the initial 

plan, see Paragraph 7, where warranted, and considering the 

requirements of Paragraphs 14 and 17, Koch may move heaters 

and boilers between categories in Paragraph 7. Koch will 

discuss these changes in the annual plan update. 

 11. For those heaters and boilers identified in Paragraph 

7(d) above, Koch shall demonstrate next generation ultra lowNOX burners, as defined above, for a test period beginning 

December 31, 2001. Koch will operate the new burners to 

achieve the lowest feasible emissions of NOX at maximum 

representative operating conditions. 

 12. Koch shall prepare a written evaluation of the next 

generation ultra low-NOX burner demonstration to include a 

discussion of effectiveness and economic and technical 

feasibility. Koch shall submit its report to EPA no later 

than March 31, 2002. 
Consent Decree -13-

 13. If EPA determines that the demonstration of next 

generation ultra low-NOX burners is successful, based on 

Koch’s written evaluation of the demonstration, to include 

design rate, emission rate and heater reliability, and such 

other information as may then be available to EPA, Koch shall 

install the “next generation” burners on all heaters and 

boilers, where feasible, with t/a dates that commence on or 

after one year following EPA’s notice to Koch that the 

demonstration was successful. Heaters and boilers that meet 

the “netting unit” definition as of said date (one year after 

EPA’s notice to Koch), will not require additional 

modification. 

 14. For heaters and boilers identified in Koch’s 

Preliminary Infeasibility Lists, as updated, Koch shall design 

and install an alternative emission reduction technology that 

achieves a weighted average emission limit in lbs NOX/mmBTU, 

separately for Pine Bend and for Corpus Christi East and West 

combined, of not more than 0.06 lb/mmBTU (HHV), based on total 

emissions and total firing capacities of the heaters and 

boilers on those lists, by no later than December 31, 2006. 

 15. By no later than December 31, 2005, Koch shall submit 

to EPA a Final Determination of Infeasibility, which will 

include those heaters and boilers which Koch proposes to 
Consent Decree -14-

exempt, on the basis of technological or economical 

infeasibility, from further burner technology upgrades for NOX 

control as required under Paragraphs 10 and 14. Koch shall

include in the Final Determination its basis for the 

determination of infeasibility. 

 16. By no later than December 31, 2006, Koch will have 

installed current or next generation ultra low-NOX burners, or 

an alternate emission reduction technology as specified in 

Paragraph 14, on all heaters and boilers of over 40 mmBTU/hr 

(HHV), except for those identified pursuant to Paragraph 15 of 

this Consent Decree. 

 17. In the event that Koch is successful in limiting the 

number of heaters or boilers in the technologically infeasible 

category to: 

 (a.) No more than three (3) at Pine Bend and three 

 (3) at the combined Corpus Christi East and West 

 refineries, and with a total of no more than four 

 (4) across all the refineries; or 

 (b.) No more than one heater or boiler separately 

 for Pine Bend and for Corpus Christi East and West 

 combined; 

then no further controls will be necessary for these heaters 

or boilers, they will be considered as “netting units” as that 
Consent Decree -15-

term is defined in Part IV, Section D of this Consent Decree, 

and the provisions relating to a weighted average of emission 

limits of not more than 0.06 lb NOX per mmBTU/hr(HHV) will not 

apply. [EXAMPLE: if Pine Bend has only one heater or boiler 

that is in the technological infeasibility category, but the 

Corpus refineries have 7 in the technologically infeasible 

category, the requirements in Paragraph 14 would not apply to 

the Pine Bend unit, but would apply to all 7 of the Corpus 

Christi East and West units.] 

 18. Nothing in this Part shall exempt Koch from 

complying with any and all other state, regional or federal 

requirements. 

 19. If Koch demonstrates, reports to EPA, and EPA 

determines, that Koch is complying with the Tier II gasoline 

requirements 40 C.F.R. §§ 80.195-80.205 earlier than their 

applicable compliance date, the deadline identified in 

Paragraph 16 (December 31, 2006) shall be extended by a period 

equal in time to the amount of Koch’s early compliance with 

Tier II deadlines, on a refinery-by-refinery basis. 

 20. On heaters and boilers with capacity of 150 mmBTU/hr 

(HHV) or greater, Koch shall install CEMS for NOX at the time 

the heaters and boilers are fitted with control technology 

under this Consent Decree. 
Consent Decree -16-

 21. On heaters and boilers with a capacity less than 150 

mmBTU/hr(HHV) that are fitted with control technology under 

this Consent Decree, Koch shall conduct an initial performance 

test at maximum representative operating conditions. For 

heaters and boilers of greater than or equal to 100 

mmBTU/hr(HHV) but less than 150 mmBTU/hr(HHV), Koch shall 

propose operating parameters to be monitored to determine 

future compliance based on good engineering judgment to ensure 

that the parameters are most representative for predicting 

emissions. At a minimum these parameters shall include 

combustion O2 and air preheat temperature. 

 Recordkeeping and Reporting Requirements for Section A 

 22. Koch shall submit an annual update to the Initial 

Plan by March 31st of each calendar year regarding the NOX 

heater and boiler project and the requirements of this

Section. This report shall contain: 

 (a.) A list of all heaters and boilers which went through 

 t/a during the prior calendar year; 

 (b.) The type of burner upgrade that was conducted on 

 each heater and boiler; 

 (c.) The results of all emission tests conducted on each 

 heater and boiler identified in Paragraph 7 during the 

 prior calendar year; 

 (d.) A summary of the designed emission factors and 

 results of all tested next generation burner technology 
Consent Decree -17-

 installations identified in Paragraph 7 conducted during 

 the prior calendar year; 

 (e.) A summary of all heaters and boilers scheduled for 

 t/a during the next calendar year and the dates of the 

 scheduled t/a, and the type of technology that Koch 

 expects to install on those units; 

 (f.) An identification of established permit limits (in 

 lbs NOX per mmBTU (HHV) fired) applicable to each heater 

 or boiler modified under this Consent Decree; 

 (g.) A demonstration that the requirements of Paragraphs 

 14 and 17, if applicable, continue to be met with updates 

 for changes to the initial plan as required by Paragraph 

 10; and 

 (h.) A summary of all CEMS and parametric monitoring 

 installations during the prior calendar year. 

B. NOX Emission Reductions from FCCUs 

 Program Summary: Koch will demonstrate the use of low-NOX 

combustion promoter and NOX adsorbing catalyst additive at the

Corpus Christi West FCCU, alone (catalyst test) and in 

combination with the implementation of Selective Non-Catalytic 

Reduction (“SNCR”) for the reduction and control of NOX 

emissions (combined technology test). Successful

demonstrations will obligate Koch to implement the catalyst 

additives alone, SNCR alone, or the combined technologies at 

its two remaining refineries or to implement other 

technologies giving equivalent or superior emissions 

performance. 

 23. Prior to June 1, 2001, Koch shall begin the use of 

low-NOX combustion promoter, alone and in combination with NOX 

adsorbing catalyst additive in the Corpus West Plant’s FCCU.

The test for low NOX combustion promoter will test the effect 

of complete replacement of conventional combustion promoter 
Consent Decree -18-

with low NOX combustion promoter wherever and whenever 

combuster promoter is used. Koch shall also attempt to use 

NOX adsorbing catalyst additive alone, in an effort to 

quantify the emission reducing effects of each. 

 24. No later than December 31, 2001, Koch shall complete 

a study of the individual and combined effects of the 

additives on NOX emissions from the FCCU, identify the amount 

of each catalyst additive, and the combined catalyst 

additives, and recommend to EPA the proposed economically 

reasonable maximum percentage of NOX adsorbing catalyst 

additive up to 2% of total catalyst makeup, the addition of 

which results in the lowest feasible NOX concentration in the 

regenerator flue gas at the tested facility. 

 25. Koch’s proposal shall be included in a final report 

to EPA, “Catalyst Additive Study for Reduction of FCCU NOX 

Emissions,” to be submitted no later than March 31, 2002. EPA

will provide a written response to Koch’s proposal within 90 

days. 

 26. During the planned shutdown of the Corpus Christi 

West FCCU, in calendar year 2002, Koch shall install an SNCR 

system which will allow the injection of a reductant, such as 

ammonia or urea, into the regenerator flue gas. Koch will 
Consent Decree -19-

design the system to reduce emissions of NOX from the FCCU 

regenerator as much as economically feasible. 

 27. Koch will not be required to install SNCR pursuant 

to Paragraph 26 if Koch is able to achieve a NOX concentration 

of 20 ppmvd (at 0% oxygen) or less on an annual average basis 

using only catalyst additives. Alternatively, if Koch can 

achieve a 20 ppmvd (at 0% oxygen) concentration or lower with 

an emission reduction technology not specified in this Consent 

Decree, Koch may install an alternative technology that will 

meet the 20 ppmvd (at 0% oxygen) NOX emission limit. 

 28. Koch may elect to change the location of the 

combined technology test from Corpus Christi West to the Pine 

Bend FCCU at its next t/a but no later than 2003, by providing 

written notice to EPA by December 31, 2001. If Koch elects to 

demonstrate the combined NOX control technology at Pine Bend, 

all the requirements of this Section shall apply, with the 

exception that the completion date shall be extended to 

December 31, 2003. 

 29. Koch shall operate the SNCR system in conjunction 

with the combination of low-NOX combustion promoter and NOX 

eliminating catalyst additive that will yield the lowest

feasible NOX concentration in the FCCU regenerator flue gas, 

as supported by the study. Koch will operate this “combined 
Consent Decree -20-

technology system” in an effort to achieve a NOX concentration 

of 20 ppmvd at 0% oxygen. During the combined technology 

test, Koch will monitor SNCR inlet NOx concentrations on a 

continuous basis for the period of the optimization study 

unless Koch shall propose and EPA shall approve an alternative 

monitoring frequency. 

 30. Koch will report the results of the combined 

technology test as follows: 

 (a.) Six months following the startup of the combined 

 technology system, Koch will evaluate the success of this 

 system based on the actual hourly, daily, weekly and 

 projected annual average NOX concentration in the 

 regenerator flue gas using the CEMS and/or performance 

 tests and will report this information to EPA within 8 

 months of startup. 

 (b.) One year following the startup of the combined 

 technology system, Koch will evaluate the success of this 

 system based on the actual hourly, daily, weekly, and 

 annual average NOX concentration in the regenerator flue 

 gas using CEMS and/or performance tests, and will report 

 this information to EPA within 15 months of startup. 

For each report, Koch will prepare a summary for general use 

by the EPA and the States of Minnesota and Texas, 

notwithstanding any confidentiality claim by Koch. 

 31. For purposes of this Consent Decree, a “successful” 

test of the combined technology will be an annual average NOX 

concentration of less than or equal to 20 ppmvd (at 0%

oxygen). 
Consent Decree -21-

 32. For purposes of this Consent Decree, a “partially 

successful” test of the combined technology will be an annual 

average NOX concentrations of less than 70 ppmvd (at 0% 

oxygen) but greater than 20 ppmvd (at 0% oxygen). 

 33. For purposes of this Consent Decree, a “partial 

failure” of the combined technology will be an annual average 

of daily NOX concentrations of less than or equal to 100 ppmvd 

(at 0% oxygen), but greater than or equal to 70 ppmvd (at 0% 

oxygen). 

 34. For purposes of this Consent Decree, a “failure” of 

the combined technology will be an annual average NOX 

concentration of greater than 100 ppmvd (at 0% oxygen).

 35. Pursuant to this Consent Decree, success or partial 

success, as defined above, will compel Koch to do the 

following: 

 (a.) 3 months after submittal of final test report, begin 

 using catalyst additives, where justified by the catalyst 

 additive study in Paragraph 25, at Corpus Christi East 

 and Pine Bend FCCUs; 

 (b.) During the next turnaround for each FCCU that occurs 

 no sooner than 18 months after submittal of the 6-month 

 test report, install SNCR at the Pine Bend FCCU and SNCR, 

 using an enhanced reductant such as hydrogen, at the 

 Corpus Christi East FCCU; 

 (c.) SNCR will not be required at the Corpus Christi East 

 FCCU if Koch can achieve and demonstrate an annual 

 average of daily NOX concentrations less than or equal to 

 35 ppmvd (at 0% oxygen), and show that SNCR cost 
Consent Decree -22-

 effectiveness is greater than $10,000 per ton (based on 

 annualized cost); and 

 (d.) SNCR will not be required for any FCCU that 

 demonstrates annual average concentration of less than or 

 equal to 20 ppmvd (at 0% oxygen) NOX without it. 

 36. Pursuant to this Consent Decree, partial failure in 

the combined technology test will compel Koch to propose an 

alternative for installation during the next t/a for that unit 

that is at least 18 months after the test report submission 

required by Paragraph 30(a). Such proposal will be approved 

if EPA determines that the alternate technology will achieve 

an annual average of daily NOX concentrations of less than or 

equal to 70 ppmvd (at 0% oxygen). EPA shall provide a response 

to Koch within 90 days of submission. 

 37. Pursuant to this Consent Decree, failure in the 

combined technology test will compel Koch to propose an 

alternative control technology for all three FCCUs for 

installation during the next t/a for that unit that is at 

least 18 months after the test report submission required by 

Paragraph 30(a). Such proposal will be approved if EPA 

determines that the alternate technology will achieve an 

annual average of daily NOX concentrations of less than or 

equal to 70 ppmvd (at 0% oxygen). EPA shall provide a 

response to Koch within 90 days of submission. 
Consent Decree -23-

 38. After the installation and startup of the combined 

technology or alternative technology, EPA and Koch, in 

consultation with the appropriate state agency, will determine 

the individual NOX concentration limits for the Corpus Christi 

West, Corpus Christi East, and Pine Bend FCCUs, based on the 

level of demonstrated performance, process variability, 

reasonable certainty of compliance, and any other available 

pertinent information. 

 C. SO2 Emission Reductions from FCCUs 

 Program Summary: Koch shall install advanced pollution 

control technology for the control of SO2 emissions from its 

FCCU unit at Pine Bend, and will comply with interim limits 

for the reduction of SO2 emissions until the control 

technology is implemented. Koch will also perform 

optimization studies for the wet gas scrubbers at the FCCUs at 

the Corpus Christi West and East refineries, and limit SO2 

emissions from those units consistent with the results of the

study. 

 39. No later than the end of the next scheduled t/a in 

2003 of the Pine Bend FCCU, Koch shall reduce SO2 emissions 

from the Pine Bend FCCU and achieve an SO2 concentration of 

25 ppmvd (at 0% oxygen) on an annual average basis. Koch 

shall also meet a limit of 50 ppmvd (at 0% oxygen) on a 7-day 

average identical to the averaging period used in NSPS Subpart 

J. Koch may elect any means for attaining these reductions. 
Consent Decree -24-

 40. If Koch is unable to install equipment, or make the 

changes necessary to achieve the annual average of 25 ppmvd 

(at 0% oxygen) level of SO2 reduction during the next 

scheduled t/a for the Pine Bend FCCU in 2003, then Koch shall 

meet this limit by the end of 2007, and shall meet interim SO2 

limits of 100 ppmvd (at 0% oxygen) in the flue gas on an

annual average basis during the period between the next 

scheduled t/a and 2007. 

 41. Koch shall demonstrate compliance with either the 

25 ppmvd (at 0% oxygen) or 100 ppmvd (at 0% oxygen) interim 

limits on a rolling annual average of daily SO2 

concentrations.

 42. Koch shall demonstrate the reductions through 

continued operation of a CEMS for SO2 on all 3 FCCUs. 

 43. No later than July 31, 2001, for the FCCUs at Corpus 

Christi West and East, and within one year of startup of the 

control technology at Pine Bend, Koch shall begin optimization 

studies on the existing Corpus Christi West and East FCCU wet 

gas scrubbers (“WGS”) and the selected control technology at 

Pine Bend. Koch will submit a proposed protocol for the 

optimization studies to EPA for review and comment no later 

than 90 days prior to beginning the proposed study. The 

proposed protocol shall include, at a minimum (where 
Consent Decree -25-

applicable): pH, scrubbing liquor circulation rate, liquid-togas 

ratio, where applicable, and propose for EPA approval the 

frequency for monitoring of WGS inlet SO2 concentrations. 

Koch shall submit to EPA a report on the optimization studies 

within 15 months of startup for Pine Bend and by October 31, 

2002, for Corpus Christi East and West, and use the results of 

these optimization studies to propose to EPA new SO2 

concentration limits for the Corpus West, Corpus East, and

Pine Bend FCCUs. 

 44. Koch will agree to reduce its SO2 concentrations to 

levels demonstrated in each of the optimization studies, if 

the study supports that reductions are technologically 

feasible and not cost prohibitive. EPA, in consultation with 

Koch and the appropriate state agency, will determine the SO2 

concentration limits based on the level of demonstrated

performance during the test period, process variability, 

reasonable certainty of compliance, and any other available 

pertinent information. For purposes of this Paragraph, the 

cost for further SO2 reductions is prohibitive if it exceeds 

$10,000 per ton of pollutant removed. 

 45.(A). Koch agrees that all of its heaters and boilers 

and all of its fluid catalytic cracking unit catalyst 
Consent Decree -26-

regenerators are affected facilities for each pollutant 

regulated under NSPS Subpart J and subject to all of the 

applicable requirements of NSPS Subpart J, and will be in 

compliance for those units (heaters, boilers, and fluid 

catalytic cracking unit catalyst regenerators) by January 1, 

2001, except as noted below: 

 (i) With regard to SO2 emissions (H2S inlet 

concentration) from heater 02BA201 at the Corpus Christi West 

Refinery and heater E0310F101 at the Corpus Christi East 

Refinery; opacity from the Corpus Christi West FCCU catalyst 

regenerator; and SO2 emissions (H2S inlet concentration) from 

heaters 27H-1 and 37H-3, 4, 5 at the Pine Bend Refinery, Koch 

has already submitted, or will submit by February 28, 2001, 

Alternative Monitoring Plan(s) ("AMP"), as specified in 40 

C.F.R. § 60.13. If EPA approves an AMP, Koch will comply 

with Subpart J for that heater or FCCU within 6 months of such 

final approval, unless an earlier date is required by EPA. If 

EPA denies the AMP, Koch may elect to either: (a) install an 

H2S analyzer within 18 months of the denial; or (b) submit a 

revised AMP within 6 months of the denial, unless EPA requires 

Koch to install an H2S analyzer. 

 (ii) With regard to S02 emissions (H2S inlet 

concentration) from heater E23H201A at the Corpus Christi East 
Consent Decree -27-

Refinery; and boilers 17H2 and 17H4 at the Pine Bend Refinery, 

Koch will be in full compliance with Subpart J by December 31, 

2003. 

 45. (B). Koch will continue to calibrate, maintain and 

operate SO2, NOx, CO and O2 CEMS to continuously monitor air 

emissions from the Corpus Christi East and West, and Pine Bend 

FCCUs. 

 45.(C) All CEMS installed and operated pursuant to this 

agreement will be calibrated, maintained, and operated in 

accordance with the applicable requirements of 40 CFR §§ 60.11 

and 60.13. These CEMS will be used to demonstrate compliance 

with emission limits pursuant to 40 CFR § 60.13(a) and shall 

be subject to the requirements of 40 CFR Part 60, Appendix F, 

with the following exception: Koch will not be required to 

conduct a Relative Accuracy Test Audit (RATA) once every four 

quarters, as specified in Sections 5.1.1 and 5.1.4 of Appendix 

F. Instead, a Cylinder Gas Audit (CGA) will be conducted each 

quarter. In addition, a Relative Accuracy Audit (RAA), as per 

Section 5.1.3 of Appendix F, shall be conducted (in lieu of a 

CGA) one quarter every three years. Koch may elect to conduct 

a RATA in lieu of this RAA. 
Consent Decree -28-

D. Credit for Emissions Reductions 

 46. Except as specifically provided in this Section, Koch 

may not use any credits resulting from the emissions 

reductions required by this Consent Decree in any emissions 

banking, trading, or netting program for PSD, major nonattainment 

NSR, and minor NSR. The terms defined in this 

Section are for purposes of this Consent Decree only, and may 

not be used or relied upon by Koch or any other entity, 

including any party to this Consent Decree, for any other 

purpose, in any subsequent permitting action. 

 47. For purposes of this Section and the provisions of 

this Consent Decree only, “netting units” shall mean those 

sources specified below that have been or will be upgraded to 

the following control levels for the defined pollutants: 

 (a.) FCCU NOX - The Corpus Christi East and West FCCUs 

 and Pine Bend FCCU will be considered netting units for 

 NOX upon Koch’s demonstration that the units have achieved 

 emissions levels less than 70 ppmvd (at 0% oxygen) as 

 required by Part IV, Section B of this Consent Decree; 

 (b.) FCCU SO2 – The Corpus Christi East and West FCCUs are 

 considered netting units for SO2 at the time of lodging of 

 this Consent Decree. The Pine Bend FCCU will be 

 considered a netting unit for SO2 upon Koch’s 

 demonstration that it has achieved the final SO2 emission 

 levels required by Part IV, Section C of this Consent 

 Decree; 

 c.) Sulfur Recovery Plants (“SRPs”) – All SRPs at the 

 Corpus Christi East, West, and Pine Bend refineries are 
Consent Decree -29-

 considered netting units at the time of lodging of this 

 Consent Decree; and 

 (d.) Heaters and boilers - All heaters and boilers with a 

 capacity smaller than 40 mmBTU/hr; all heaters and 

 boilers with a capacity greater than or equal to 40 

 mmBTU/hr that are or will be equipped with current or 

 next generation ULNB as defined in Part IV, Section A of 

 this Consent Decree; all heaters and boilers with a 

 capacity greater than or equal to 40 mmBTU/hr which are 

 controlled to a level less than or equal to 0.045 lb 

 NOX/mmBTU (HHV) maximum allowable emissions are considered 

 netting units upon their demonstration of compliance with 

 the terms of this Consent Decree. 

Units which have not met the definition of netting units may 

not use any credits generated under this Consent Decree. 

 48. All future heaters and boilers with next generation 

ULNB which are firing fuel gas meeting the NSPS Subpart J H2S 

limit of 0.1 gr/dscf. shall be defined as netting units for 

purposes of this Section. 

 49. Heaters and boilers with a capacity of greater than 

or equal to 40 mmBTU/hr that Koch upgrades with current 

generation ULNB but do not achieve an allowable NOX emission 

rate of less than or equal to 0.045 lb/mmBTU (HHV) at full 

rates, as determined by the initial stack test with allowance 

made for operational factors, will be considered as a “try and 

fail” modification. 

 50. Koch may average these “try and fail” units in with 

the technologically infeasible group (see Paragraph 14), but 
Consent Decree -30-

may not consider them as part of this group for purposes of 

the exemptions in Paragraphs 17 and 52, or Koch may submit a 

written request to EPA for a specific source netting unit 

determination pursuant to this Section. 

 51. Koch’s request for a netting unit determination 

under this Section shall contain stack test data, an 

explanation of why the source was not able to accept an 

allowable NOX emission rate of less than or equal to 0.045 

lb NOX/mmBTU (HHV), and a discussion of other control options 

considered. EPA shall consider efforts made by Koch to meet 

the 0.045 lb NOX/mmBTU (HHV) level and provide a determination 

or request additional information within 90 calendar days from 

the date Koch’s request is received. Upon EPA’s written 

approval or if EPA has not requested additional information 

within 90 days, the source will be a netting unit for purposes 

of this Section. 

 52. Koch may designate up to three (3) heaters and 

boilers at Pine Bend, and three (3) heaters and boilers in the 

combined Corpus Christi East and West refineries which fall 

into the “technologically infeasible” category as netting 

units under this Section. 
Consent Decree -31-

 E. Emission Credit Generation and Classification 

 Program Summary: The emissions credit and netting 

limitations discussed below only apply to the netting units 

defined in this Section, and only to NOX and SO2 emissions. 

All other emission sources of NOX and SO2, and any netting 

associated with other pollutants, are outside the scope of 

these netting limitations and are subject to PSD/NSR 

applicability as implemented by the appropriate permitting 

authority or EPA. Emission reductions subject to this revised 

netting policy are only those reductions generated by 

installation of controls on sources defined as netting units 

in Section D and those reductions discussed further in Part 

IX. The provisions of this Section are for purposes of this 

Consent Decree only, and may not be used or relied upon by 

Koch or any other entity, including any party to this Consent 

Decree, for any other purpose, in any subsequent permitting or 

enforcement action. 

 53. For purposes of this Section, “emission reductions” 

are defined as the difference between the previous 2-year 

actual emissions or another more representative 2-year period 

(as defined pursuant to 40 C.F.R. § 52.21) and the future 

allowable emissions, as determined by the state permitting 

authority, after installation of controls. 

 54. Emission reductions generated by Koch, pursuant to 

this Consent Decree, will be allocated into two categories for 

future netting credit, “actual credits” and “allowable 

credits.” The allocation of the emission reductions will be 

based on the source type and emission level achieved as 

described below. Emissions reductions from changes made by 
Consent Decree -32-

Koch that are not required by this Consent Decree can be used 

for netting as described in 40 C.F.R. § 52.21 and as otherwise 

allowed under any applicable state or local regulation. 

 55. Use of credits generated through changes to, or the 

shutdown of, Pine Bend heaters 11H-3, 11H-4, 11H-5, 12H-4 and 

16H-1 will not be restricted under this decree. 

 56. Emission reductions generated by Koch at heaters and 

boilers firing more than 40 mmBTU/hr(HHV) by the installation 

of netting unit controls, by completion of certain of the 

pollution reduction projects discussed in Paragraph 110, by 

permanent shutdown, or by installation of other controls are 

subject to the following allocations: 

 (a.) For SO2 reductions by limiting fuel oil firing at the 

 Pine Bend refinery to 100,000 barrels per calendar year 

 (see Paragraph 110), as reflected in accepted federally 

 enforceable requirements, Koch shall receive 90% actual 

 credits and 10% allowable credits; 

 (b.) For NOX reductions to a level of less than or equal 

 to 0.045 lb NOX/mmBTU (HHV)on a 3 hour average basis at a 

 maximum firing duty, as determined through accepted 

 federally enforceable limits, Koch shall receive 90% 

 actual credits and 10% allowable credits; and 

 (c.) For NOX reductions to a level of less than or equal 

 to 0.02 lb NOX/mmBTU (HHV) on a 3 hour average basis at 

 maximum firing duty (including permanent shutdown of 

 sources) as determined through federally enforceable 

 limits, Koch shall receive 80% actual credits and 20% 

 allowable credits. 
Consent Decree -33-

57. Emission reductions generated by Koch at FCCU’s by 

meeting the netting unit definition in Section D above, are 

subject to the following allocations: 

 (a.) For SO2 reductions to a level of less than or equal 

 to 25 ppmvd (at 0% oxygen) on an annual average basis, 

 Koch shall receive 90% actual credits and 10% allowable 

 credits; 

 (b.) For NOX reductions to a level of less than or equal 

 to 70 ppmvd (at 0% oxygen) on an annual average basis, 

 Koch shall receive 75% actual credits and 25% allowable 

 credits; and 

 (c.) For NOX reductions to a level of less than or equal 

 to 20 ppmvd (at 0% oxygen) on an annual average basis, 

 Koch shall receive 50% actual credits and 50% allowable 

 credits. 

 58. Koch may use the emission reductions generated by 

control of sources to the netting unit levels for PSD netting 

purposes at sources already classified as netting units or 

sources eligible for netting unit classification, consistent 

with the netting unit definitions in Part IV, Section D. Koch 

must make the emissions reductions federally enforceable 

through then existing mechanisms. Emissions reductions are 

creditable for 5 years from the date of generation and shall 

survive the termination of the Consent Decree. 

 59. For purposes of this Consent Decree, “allowable 

credits” generated can be used for PSD netting associated with 

netting units or sources that will later become netting units 
Consent Decree -34-

as defined and identified in this Consent Decree. Allowable 

credits can be used in netting calculations without 

restriction, except that credits may not be used to increase 

the concentration of the pollutant over agreed-upon levels, 

i.e., can increase FCCU throughput, air burn, tons/year of 

SO2, but cannot use credits to relax the 25 ppmvd (at 0% 

oxygen) limit to say, 30 ppmvd (at 0% oxygen). Allowable 

credits can be used for netting units, including: (a) sources 

increasing their potential-to-emit (PTE); (b) sources with no 

increase in PTE but with an actual emissions increase; 

(c) construction of netting unit replacement sources; and 

(d) construction of netting unit new sources, where both 

replacement sources and new sources meet the criteria 

established in Paragraph 47. 

 60. For purposes of this Consent Decree, where allowable 

credits are used on heaters or boilers that are increasing 

their potential to emit SO2 or NOX, but have not yet been 

upgraded to a netting unit, those sources are required to be 

upgraded to ULNB or an alternate emission reduction technology 

providing that those units will achieve a NOX emission rate of 

less than or equal to 0.045 lb NOX/mmBTU (HHV), by the time 

lines specified in Part IV, Section A of this Consent Decree. 
Consent Decree -35-

 61. For purposes of this Consent Decree, “actual 

credits” generated by Koch can be used for PSD netting 

associated with netting units or sources that will later 

become netting units as defined and identified in Part IV, 

Section D of this Consent Decree. Koch may only use actual 

credits in netting calculations for those sources with no 

increase in potential to emit but with an actual emissions 

increase (as defined pursuant to 40 C.F.R. § 52.21). Where 

actual credits are used on heaters or boilers that are 

increasing their actual emissions but have not yet been 

upgraded to a netting unit, those sources are required to be 

upgraded to ULNB or an alternate emission reduction technology 

that will achieve a NOX emission rate of less than 0.045 lb 

NOX/mmBTU (HHV), by the timelines specified in Part IV, 

Section A of this Consent Decree. 

 62. Where allowable emissions or federally enforceable 

limits are referred to in this Consent Decree: (a) for heaters 

and boilers without CEMS, these limits will be determined as 

the average of three one-hour stack test runs; (b) for heaters 

and boilers with CEMS, these limits will be determined on a 3- 

hour rolling average basis; and (c) for FCCUs, these limits
Consent Decree -36-

will be determined on an annual average basis, except where 

otherwise specified in this Consent Decree. 

 V. PROGRAM ENHANCEMENTS RE: BENZENE WASTE NESHAP 

 Program Summary: Koch agrees to undertake the following 

measures to minimize or eliminate fugitive benzene waste 

emissions at its refineries. Unless otherwise stated, all 

actions will commence on January 1, 2001. 

 63. In addition to the provisions set forth below, the 

Corpus Christi West and Pine Bend refineries shall continue to 

comply with the compliance option set forth at 40 C.F.R. 

§ 61.342(c), utilizing the exemptions set forth in 40 C.F.R. 

§ 61.342(c)(2) and (c)(3)(ii) (“2Mg compliance option”), and 

the Corpus Christi East refinery shall continue to comply with 

the compliance option set forth at 40 C.F.R. § 61.342(e) (“6BQ 

compliance option”). Koch agrees that during the life of the 

Consent Decree, its Corpus Christi East refinery will not 

switch to the 2Mg compliance option. The Corpus Christi West 

and Pine Bend refineries may switch to the 6BQ compliance 

option by providing notice of this intent prior to the start 

of the calendar year. 

 64. Koch will conduct audits of all the laboratories 

that perform analysis of its benzene waste NESHAP samples to 

ensure that proper analytical and quality assurance procedures 
Consent Decree -37- 

are followed. By July 1, 2001, Koch will conduct the audits 

of the laboratories used by one of its refineries, and will 

complete audits for the remaining two refineries by December 

31, 2001. Koch shall conduct subsequent laboratory audits 

every 2 years, or prior to using a new lab for benzene 

analysis, during the life of this Consent Decree. 

 65. Koch shall continue its annual program of reviewing 

process information, including but not limited to construction 

projects, to ensure that all benzene waste streams are 

included in each refinery’s inventory. 

 66. Beginning January 1, 2001, Koch will conduct 

quarterly sampling and analysis of the following uncontrolled 

benzene waste streams: 

 (a.) For refineries complying with the 6BQ compliance 

 option, all uncontrolled waste streams that contributed 

 greater than 0.03 Mg to the previous year’s TAB 

 calculation shall be sampled once per calendar quarter, 

 with at least 30 days between samples; 

 (b.) For refineries complying with the 2Mg compliance 

 option, all uncontrolled waste streams that contributed 

 greater than 0.1 Mg to the previous year’s TAB 

 calculation and that qualify for the exemption under 40 

 C.F.R. § 61.342(c)(2) shall be sampled once per calendar 

 quarter, with at least 30 days between samples; and 

 (c.) For refineries complying with the 2Mg compliance 

 option, all uncontrolled waste streams, other than those 

 qualifying for the exemption found in 40 C.F.R. § 

 61.342(c)(2), that contributed greater than 0.03 Mg to 
Consent Decree -38- 

 the previous year’s TAB calculation shall be sampled once 

 per calendar quarter, with at least 30 days between 

 samples. 

67. Beginning with the first full calendar year 

following lodging of this Consent Decree, Koch shall verify 

annually in the report required to be submitted under 40 

C.F.R. § 61.357(d)(2) whether there has been a change in the 

control status of all of the following types of waste streams: 

(a.) Slop oil; 

(b.) Tank water draws; 

(c.) Spent caustic; 

(d.) Desalter rag layer dumps; 

(e.) Desalter vessel process sampling points; and 

(f.) Other sample wastes. 

 68. Koch shall comply with the following measures at all 

locations where carbon canisters are utilized as a regulated 

control device under the Benzene Waste NESHAP. 

 (a.) By December 31, 2001, Koch shall install primary and 

 secondary carbon canisters and operate them in series; 

 (b.) Koch shall continue to measure breakthrough at times 

 when the source is connected to the carbon canister, and 

 during periods of normal operation in accordance with the 

 frequency specified in 40 C.F.R. § 61.354(d); 

 (c.) For a single canister system, breakthrough shall be 

 defined as a condition where the outlet of the canister 

 is >100 ppmv VOC or >20 ppmv benzene, and the canister is 

 providing a reduction of <98% VOC or <99% benzene. For a 

 primary and secondary canister system, breakthrough shall 

 be defined as a condition where the outlet of the primary 

 canister is >100 ppmv VOC or >20 ppmv benzene, and the 
Consent Decree -39- 

 primary canister is providing a reduction of <95% VOC or 

 <98% benzene; and 

 (d.) Koch shall replace existing carbon with fresh carbon 

 immediately when carbon breakthrough is detected, in 

 accordance with 40 C.F.R. § 61.354(d). Immediately shall 

 be considered as within 24 hours upon determination of 

 breakthrough for a primary and secondary canister system 

 and within 8 hours for a single canister system. 

 69. Koch shall continue to review all spills within the 

refinery to determine if benzene waste was generated. Koch 

shall continue to account for all benzene wastes generated 

through spills that are not managed solely in controlled waste 

management units in its annual calculation against the 6 BQ or 

2 Mg compliance option as applicable. 

 70. Koch shall continue to manage all groundwater 

remediation conveyance systems in accordance with the 

applicable control requirements of the Benzene Waste NESHAP. 

 71. Beginning with the first full calendar quarter 

commencing January 1, 2001, Koch shall implement the following 

compliance measures at all refineries: 

 (a.) Koch shall conduct monthly visual inspections of all 

 water traps within its individual drain systems that are 

 subject to the Benzene Waste NESHAP; 

 (b.) Koch shall continue to control all slop oil 

 recovered from its oil/water separators, sewer systems, 

 etc., until recycled or put into a feed tank, if not 

 already counted toward the uncontrolled total; 
Consent Decree -40- 

 (c.) Koch shall develop and implement training for all 

 technicians required to take benzene waste samples; 

 (d.) Koch shall continue to provide the person(s) within 

 each refinery responsible for overseeing the benzene 

 waste program access to real-time benzene waste process 

 monitoring information related to control equipment; 

 (e.) Koch shall continue to make real-time benzene waste 

 process monitoring information related to control 

 equipment available electronically to the operator(s) 

 responsible for benzene waste systems in each refinery; 

 and 

 (f.) Koch shall identify/mark all area drains that are 

 segregated stormwater drains by December 31, 2001. 

 72. By December 31, 2001, Koch shall evaluate each of 

the following projects at each refinery, including, but not 

limited to, each project’s feasibility (including estimated 

costs, where appropriate): 

 (a.) Installation of closed loop sampling devices on all 

 waste and process streams that are greater than 10 ppmw 

 benzene; 

 (b.) Installation of new Benzene Waste NESHAP waste 

 sample points at all locations where routine sampling 

 points are not easily accessible; and 

 (c.) Implementation of the 6 BQ option, which allows for 

 more straight forward, end of the line sampling, at the 

 Corpus Christi West and Pine Bend refineries, for 

 demonstrating compliance with the Benzene Waste NESHAP. 
Consent Decree -41- 

 Recordkeeping and Reporting Requirements for Part V 

 73. As part of the overall progress reports submitted 

pursuant to Part XI (General Recordkeeping and Reporting), 

Koch shall include the following information: 

 (a.) with respect to the initial lab audits, Koch shall 

 include information listing the steps it has taken to 

 implement Paragraph 64 (initial lab audits). After 

 completion of the initial lab audits, Koch’s final 

 progress report on this requirement shall include any 

 corrective actions taken as a result of each audit; 

 (b.) With respect to carbon canister installation, Koch 

 shall include information listing the steps it has taken 

 to implement Paragraph 68(a) (carbon canister 

 installation). After installation of the carbon 

 canisters is complete, Koch’s final progress report on 

 this requirement shall include a listing of all locations 

 within the refinery where secondary canisters were placed 

 in service; 

 (c.) in its first progress report after the first quarter 

 of 2001, Koch shall submit a certification that the 

 training program required by Paragraph 71(c) has been 

 developed and initiated; and 

 (d.) in its first progress report filed after completing 

 each project evaluation required by Paragraph 72, Koch 

 shall summarize the results of the evaluations, any 

 future plans for action, including, at a minimum, the 

 feasibility of each project, and any reasons why Koch may 

 have elected not to proceed with the project. 

 74. Beginning with the first full calendar quarter 

commencing January 1, 2001, Koch shall submit to the 

appropriate state and EPA office, the following information 
Consent Decree -42- 

for each of its refineries as part of the report required by 

40 C.F.R. § 61.357(d)(7): 

 (a.) The results of the quarterly sampling conducted 

 pursuant to Paragraphs 66(a) through 66(c), above, if 

 sampling results are available. If certain sampling 

 results are not available prior to submitting the report 

 for that quarter, such results shall be submitted with 

 the next quarter’s report; 

 (b.) Koch shall use the quarterly sampling results 

 pursuant to Paragraph 66 and the previous year’s annual 

 report (for unsampled waste streams) to estimate 

 projected quarterly and calendar year values against the 

 6BQ or 2Mg compliance option; 

 (c.) If the estimated quarterly calculation for any 

 refinery made pursuant to Paragraph 74(b), above, exceeds 

 0.5 Mg for refineries complying with the 2 Mg compliance 

 option or 1.5 Mg for refineries complying with the 6 BQ 

 compliance option, or if the projected annual calculation 

 for any refinery made pursuant to this Paragraph exceeds 

 2 Mg for refineries complying with the 2 Mg compliance 

 option, or 6 Mg for refineries complying with the 6 BQ 

 compliance option, Koch shall include a summary of the 

 activities planned to minimize benzene wastes at the 

 refinery, or a discussion of why no activity is necessary 

 to ensure that the calendar year calculation complies 

 with the Benzene Waste NESHAP. For purposes of this 

 subParagraph, Koch will use best available data, but may 

 have better information available when it submits the 

 annual reports required by 40 C.F.R. § 61.357(d)(2); and 

 (d.) Koch shall identify all labs used during the quarter 

 for analysis of benzene waste samples and identify when 

 Koch’s most recent audit of each lab occurred. 

 VI. PROGRAM ENHANCEMENTS RE: LEAK DETECTION AND REPAIR 

Program Summary: Koch agrees to undertake the following 

measures regarding leak detection and repair (“LDAR”) at its 

refineries in accordance with the following schedule. Unless 
Consent Decree -43- 

otherwise stated, the Corpus Christi East and West refineries 

will be considered as one LDAR program for purposes of this 

Agreement. Unless otherwise stated, all actions will 

commence on January 1, 2001. 

 75. By no later than December 31, 2001, Koch shall 

develop a written refinery-wide program for LDAR compliance 

for each refinery. These programs shall include, at a 

minimum: an overall refinery-wide leak rate goal (to be 

applied unit-by-unit), procedures for identifying leaking 

components, and procedures for identifying and including new 

components in the LDAR program. As set forth below, certain 

elements of the program will be enforceable by EPA, and Koch 

will implement other management-type elements on an 

enforceable schedule, but the elements themselves will not be 

enforceable against Koch under the terms of this Consent 

Decree. Koch will implement this program according to the 

schedules specified in the Paragraphs below. 

 76. By no later than December 31, 2002, Koch’s LDAR 

programs shall be implemented refinery-wide, including all 

components within all areas that are owned and maintained by 

the refineries. As referenced in this Section, “components” 

shall mean applicable regulated equipment as defined in 40 
Consent Decree -44- 

C.F.R. Part 60, subpart VV, and 40 C.F.R. Part 63, subparts H 

and CC, excluding the definition of “process unit.” 

 77. By no later than December 31, 2001, Koch shall 

develop and begin implementing the following training 

programs at each refinery: 

 (a.) For new LDAR personnel, Koch shall provide and 

 require LDAR training prior to the employee beginning 

 work in the LDAR group; 

 (b.) For all LDAR personnel, Koch shall provide and 

 require completion of annual LDAR training; and 

 (c.) For all other refinery operations personnel, Koch 

 shall provide and require annual review courses for LDAR 

 monitoring. 

78. Koch shall implement the following audit programs 

(the Corpus Christi refineries will be audited as one LDAR 

program) focusing on comparative monitoring, records review 

and observation of the LDAR technicians’ actual calibration 

and monitoring techniques: 

 (a.) Koch shall conduct biennial internal audits of each 

 refinery’s LDAR program. These audits will be conducted 

 by sending representative LDAR personnel from one Koch 

 refinery to the other. One refinery will have its first 

 audit during the first full calendar year after the 

 Consent Decree is lodged. The other refinery will 

 conduct its first audit no later than the following 

 calendar year; and 
Consent Decree -45- 

 (b.) Koch agrees to have a third party audit each 

 refinery’s LDAR program at least twice during the overall 

 life of the Consent Decree. 

 79. By December 31, 2002, Koch shall implement an 

internal leak definition of 500 ppmv for all valves, and 2000 

ppmv for all pumps. Koch may continue to report leak rates 

against the regulatory leak definition, or may elect to use 

the lower leak rate definition for reporting purposes. 

 80. Beginning January 1, 2001, Koch shall require LDAR 

personnel to make a “first attempt” at repairing any valve 

that has a reading above 50 ppmv, excluding control valves 

and other components that LDAR personnel are not authorized 

to repair. Koch will only record, track and remonitor leaks 

above Koch’s internal leak definition. 

 81. Koch shall implement a program of more frequent 

monitoring by December 31, 2002, for all valves by choosing 

one of the following options on a process unit by process 

unit basis: 

 (a.) Quarterly monitoring with no ability to skip 

 periods. This option cannot be chosen for process units 

 subject to the HON or the modified-HON option in the 

 Refinery MACT; 

 (b.) Implementation of a Sustainable Skip Period Program 

 as set forth in Attachment 1 to this Consent Decree; 
Consent Decree -46- 

 (c.) Units that have already utilized a skip leak 

 interval with a leak definition as listed in Paragraph 

 79, are not required to return to a more frequent 

 monitoring interval upon application of the Sustainable 

 Skip Period Program as of December 31, 2002, but shall 

 immediately be subject to the requirements of the program 

 on a going forward basis; and 

 (d.) Units that have not utilized the 500 ppmv leak 

 definition prior to December 31, 2002, shall enter the 

 program on a quarterly frequency, unless their current 

 interval is shorter. 

 82. For process units complying with the Sustainable 

Skip Period Program in Attachment 1, Koch shall use the leak 

rate determined during an EPA or State inspection to require 

more frequent monitoring, if appropriate. Koch will utilize 

the more frequent monitoring program beginning at the start 

of the next calendar month, provided that if Koch is 

obligated under applicable regulations to complete its 

monitoring program for the prior monitoring period and if 

additional time is required to make the transition, EPA and 

Koch will agree on a later date to move to the more frequent 

period. The leak rate determination during EPA or state 

inspections shall be made based on the total number of 

leaking valves identified during the inspection divided by 

the total number of valves in the process unit that Koch uses 
Consent Decree -47- 

to determine the leak rates, rather than the total number of 

valves monitored during the inspection. 

 83. Beginning July 1, 2001, Koch shall use dataloggers 

and/or electronic data storage for LDAR monitoring. Koch can 

use paper logs where necessary or more feasible (i.e. small 

rounds, remonitoring when dataloggers are not available or 

broken, inclement weather, etc). 

 84. By December 31, 2001, Koch shall have developed 

standards for new equipment (i.e., pumps, relief valves, 

sample connections, other valves) it is installing to 

minimize potential leaks. Koch will also make use of 

improved equipment, such as “leakless” valves for chronic 

leakers, where available, technically feasible, and 

economically reasonable. 

 85. If, during the life of this Consent Decree, Koch 

completely subcontracts its LDAR program at any of its 

refineries, Koch shall require its LDAR contractors to 

conduct a QA/QC review of all data before turning it over to 

Koch and to provide Koch with daily reports of its monitoring 

activity. 

 86. By December 31, 2001, Koch shall have established a 

program that will hold LDAR personnel accountable for the 
Consent Decree -48- 

quality of monitoring and an overall refinery program to 

provide incentives for leak rate improvements. 

 87. Koch shall continue to maintain a position within 

the refinery (or under contract) responsible for LDAR 

coordination, with the authority to implement these and other 

recommended improvements. 

 88. By December 31, 2001, Koch shall have established a 

tracking program for maintenance records to ensure that 

components added to the refinery during maintenance and/or 

construction are added to the LDAR program. 

 89. Koch shall have the option of monitoring all 

components within a process unit within 30 days after the 

startup of the process unit after the turnaround without 

having the results of the monitoring used in the leak rate 

determination. Process unit t/a’s are considered those 

activities that are planned on a typical 2-4 year cycle that 

require a complete unit shutdown. 

 90. Beginning January 1, 2001, Koch will conduct 

calibration drift assessments of the LDAR monitoring 

equipment in accordance with 40 C.F.R. Part 60, EPA Reference 

Test Method 21 at the end of each monitoring shift, at a 

minimum. Koch agrees that if any calibration drift 
Consent Decree -49- 

assessment after the initial calibration shows a negative 

drift of more than 10%, it will remonitor all components 

since the last calibration that had readings above 50 ppmv. 

 91. Beginning the first calendar quarter following 

lodging of this Consent Decree, but no sooner than January 1, 

2001, for valves that meet the regulatory requirements to be 

put on the "delay of repair" list for repair. 

 (a.) Koch shall require sign-off by the PL (unit foreman) 

 or equivalent or higher authority before the component is 

 eligible for the "delay of repair" list; 

 (b.) Koch shall set a leak level of 50,000 ppmv at which 

 it will undertake “heroic” efforts to fix the leak rather 

 than put the valve on the “delay of repair” list, unless 

 there is a safety or major environmental concern posed by 

 repairing the leak in this manner. For valves, heroic 

 efforts/repairs shall be defined as non-routine repair 

 methods, such as the drill and tap; 

 (c.) Koch shall include valves that are placed on the 

 “delay of repair” list in its regular LDAR monitoring, 

 and make “heroic” repair efforts, unless there is a 

 safety or major environmental concern posed by repairing 

 the leak in this manner, if leak reaches 50,000 ppmv; and 

 (d.) After April 1, 2001, Koch shall undertake heroic 

 efforts to repair valves that have been on the "delay of 

 repair" list for a period of longer than 36 months, 

 unless there is a safety or major environmental concern 

 posed by repairing the leak in this manner. 

 Recordkeeping and Reporting Requirements For Part VI 

 92. As part of the progress report submitted pursuant to 

Part XI, Koch shall submit the following information: 
Consent Decree -50- 

(a.) As part of the first progress report required to be 

submitted after December 31, 2001, Koch shall include a 

copy of the written LDAR program for each refinery 

developed pursuant to Paragraph 75; 

(b.) In the first progress report due after the training 

program required by Paragraph 77 has been implemented at 

each refinery, Koch shall submit a certification that the 

training has been implemented; 

(c.) In its first progress report due under this Consent 

Decree, Koch shall submit a certification that the first 

attempt repair program as described in Paragraph 80 has 

been implemented; 

(d.) As part of the first progress report required 

to be submitted after July 1, 2001, Koch shall 

submit a status report on the use of dataloggers 

and/or electronic data storage for data monitoring 

as required by Paragraph 83; 

(e.) In the first progress report submitted after 

December 31, 2001, Koch shall include a description of 

the equipment standards developed pursuant to Paragraph 84; 

(f.) As part of the first progress report submitted after 

December 31, 2001, Koch shall include a description of 

the accountability/incentive programs that are developed 

pursuant to Paragraph 86; 

(g.) As part of the first progress report submitted 

after December 31, 2001, Koch shall include a 

description of the maintenance tracking program developed 

pursuant to Paragraph 88; 

(h.) As part of its first progress report required by 

this Consent Decree, Koch shall submit a certification 

that it has implemented the calibration drift assessments 

described in Paragraph 90; and 

(i.) As part of its first progress report required by 

this Consent Decree, Koch shall include a certification 
Consent Decree -51- 

 that it has implemented the “delay of repair” 

 requirements described in Paragraph 91. 

 93. Koch shall maintain the audit results from Paragraph 

78 and any corrective action implemented. The audit results 

shall be made available to the EPA and State authorities upon 

request. 

 94. As part of the semiannual monitoring reports 

required by 40 C.F.R. Part 63, Subparts H or CC, Koch shall 

provide a listing of those units that became subject to the 

program described in Paragraph 81 during the reporting 

interval. This report shall include the projected date of 

the next monitoring frequency for each process unit. 

 VII. PROGRAM ENHANCEMENTS RE: NSPS SUBPARTS A AND J 

 SULFUR DIOXIDE EMISSIONS FROM SULFUR RECOVERY PLANTS 

 (“SRP”) AND FLARING DEVICES 

 PROGRAM SUMMARY: Upon the lodging of this Consent 

Decree, Koch agrees to take the following measures, 

identified in this Section at all five of its Claus SRPs and 

certain flaring devices at its 3 refineries. Koch is 

committed to the goal of eliminating all reasonably 

preventable SO2 emissions from flaring. Koch has taken a 

number of effective steps to reduce the frequency and 

duration of Flaring Incidents and to improve the refineries’ 

sulfur recovery performance. Koch is also committed to 

extending the duration between SRP unscheduled and scheduled 

maintenance shutdowns to three years or greater. 

 95. DEFINITIONS: Unless otherwise expressly provided 

herein, terms used in this Part shall have the meaning given 
Consent Decree -52- 

to those terms in the Clean Air Act, 42 U.S.C. §§ 7401 et 

seq., and the regulations promulgated thereunder. In 

addition, the following definitions shall apply to the terms 

contained within Part VII of this Consent Decree: 

 (a.) "Acid Gas" shall mean any gas that contains hydrogen 

 sulfide and is generated at a refinery by the 

 regeneration of an amine scrubber solution; 

 (b.) "AG Flaring" shall mean, for purposes of this 

 Consent Decree, the combustion of Acid Gas and/or Sour 

 Water Stripper Gas in a Flaring Device. Nothing in this 

 definition shall be construed to modify, limit, or affect 

 EPA's authority to regulate the flaring of gases that do 

 not fall within the definitions contained in this Decree 

 of Acid Gas or Sour Water Stripper Gas; 

 (c.) "AG Flaring Device" shall mean any device at the 

 Refinery that is used for the purpose of combusting Acid 

 Gas and/or Sour Water Stripper Gas, except facilities in 

 which gases are combusted to produce sulfur or sulfuric 

 acid. The combustion of Acid Gas and/or Sour Water 

 Stripper Gas occurs at the following locations: 

 (i) Pine Bend - one dedicated sour water stripper 

 gas flare and the refinery main flare system 

 (ii) Corpus Christi West - acid gas flare 

 (iii)Corpus Christi East - acid gas flare 

To the extent that the refinery utilizes Flaring Devices 

other than those specified herein for the purpose of 

combusting Acid Gas and/or Sour Water Stripper Gas, those 

Flaring Devices shall be covered under this Decree. 

(d.) "AG Flaring Incident" shall mean the continuous or 

intermittent flaring/combustion of Acid Gas and/or Sour 

Water Stripper Gas that results in the emission of sulfur 

dioxide equal to, or greater than five-hundred (500) 

pounds in a twenty-four (24) hour period; provided, 

however, that if five-hundred (500) pounds or more of 
Consent Decree -53- 

sulfur dioxide have been emitted in a twenty-four (24) 

hour period and Flaring continues into subsequent, 

contiguous, non-overlapping twenty-four (24) hour 

period(s), each period of which results in emissions 

equal to, or in excess of five-hundred (500) pounds of 

sulfur dioxide, then only one AG Flaring Incident shall 

have occurred. Subsequent, contiguous, non-overlapping 

periods are measured from the initial commencement of 

Flaring within the AG Flaring Incident. 

(e.) "Day" shall mean a calendar day. 

(f.) "Hydrocarbon Flaring" shall mean, for purposes of 

this Consent Decree, the combustion of refinery process 

gases, except for Acid Gas, Sour Water Stripper Gas, 

and/or Tail Gas, in a Hydrocarbon Flaring Device. 

Nothing in this definition shall be construed to modify, 

limit, or affect EPA's authority to regulate the flaring 

of gases that do not fall within the definitions 

contained in this Decree. 

(g.) "Hydrocarbon Flaring Device" shall mean a flare 

device used to safely control (through combustion) any 

excess volume of a refinery process gas other than Acid 

Gas, Sour Water Stripper Gas, and/or Tail Gas. The 

subject Hydrocarbon Flaring Devices are: 

 (i) Pine Bend - the refinery main flare system 

 (ii) Corpus Christi West - the refinery main flare 

 system 

 (iii) Corpus Christi East - 36" Flare 

To the extent that a refinery utilizes Flaring Devices 

that are functionally equivalent and are in the same 

service as those specified above, those Flaring Devices 

shall be covered under this Decree. 

(h.) "Hydrocarbon Flaring Incident" shall mean the 

continuous or intermittent flaring of refinery process 

gases, except for Acid Gas, Sour Water Stripper Gas, or 

Tail Gas, at a Hydrocarbon Flaring Device equipped with a 

flare gas recovery system, that results in the emissions 

of sulfur dioxide equal to, or greater than five-hundred 
Consent Decree -54- 

(500) pounds in a twenty-four (24) hour period (the 500 

pound sulfur dioxide trigger will be determined on the 

amount of sulfur dioxide emissions above the flare 

permitted emission limit); provided, however, that if 

five-hundred (500) pounds or more of sulfur dioxide have 

been emitted in a twenty-four (24) hour period and 

Flaring continues into subsequent, contiguous, 

non-overlapping twenty-four (24) hour period(s), each 

period of which results in emissions equal to, or in 

excess of five-hundred (500) pounds of sulfur dioxide, 

then only one Hydrocarbon Flaring Incident shall have 

occurred. Subsequent, contiguous, non-overlapping 

periods are measured from the initial commencement of 

Flaring within the Hydrocarbon Flaring Incident. 

(i.) "Malfunction" shall mean any sudden, infrequent, and 

not reasonably preventable failure of air pollution 

control equipment, process equipment, or a process to 

operate in a normal or usual manner. Failures that are 

caused in part by poor maintenance or careless operation 

are not malfunctions. 

(j.) "Root Cause" shall mean the primary cause of an AG 

Flaring Incident, Hydrocarbon Flaring Incident, or a Tail 

Gas Incident, as determined through a process of 

investigation; provided, however, that if any such 

Incident encompasses multiple releases of sulfur dioxide, 

the "Root Cause" may encompass multiple primary causes. 

(k.) "Scheduled Maintenance" of an SRP shall mean any 

shutdown of an SRP that Koch schedules at least ten (10) 

days in advance of the shutdown for the purpose of 

undertaking maintenance of that SRP. 

(l.) "Shutdown" shall mean the cessation of operation of 

an affected facility for any purpose. 

(m.) "Sour Water Stripper Gas" or "SWS Gas" shall mean 

the gas produced by the process of stripping or scrubbing 

refinery sour water. 

(n.) "Startup" shall mean the setting in operation of an 

affected facility for any purpose. 
Consent Decree -55- 

(o.) "Sulfur Recovery Plant" shall mean the devices at 

Koch's Refinery identified as: 

 (i). Pine Bend: "Unit 45"(SRUs-3&4) and Unit 26 

 (SRU-5); 

 (ii). Corpus Christi West: "SRU#1" and "SRU#2"; 

 (iii). Corpus Christi East, "East SRU". 

(p.) “Tail Gas” shall mean exhaust gas from the Claus 

trains and/or the tail gas treating unit (“TGTU”) section 

of the SRP; 

(q.) “Tail Gas Incident” shall mean, for the purpose of 

this Consent Decree, combustion of Tail Gas that either: 

 i) is combusted in a flare and results in 500 pounds 

 of sulfur dioxide emissions in a 24 hour period; or 

 ii) is combusted in a monitored incinerator and the 

 amount of sulfur dioxide emissions in excess of the 

 250 ppm limit on a rolling twenty-four hour average 

 exceeds 500 pounds. 

(r.) "Upstream Process Units" shall mean all amine 

contactors, amine scrubbers, and sour water strippers at 

the refinery, as well as all process units at the 

refinery that produce gaseous or aqueous waste streams 

that are processed at amine contactors, amine scrubbers, 

or sour water strippers. 

96. SRP NSPS SUBPART A and J APPLICABILITY: 

(a.) With respect to all five of Koch's Claus Sulfur 

Recovery Plants at its three refineries, they are subject 

to and will continue to comply with the applicable 

provisions of NSPS Subpart A and J. 

(b.) Koch agrees that all emission points (stacks) to the 

atmosphere for tail gas emissions from each of its Claus 

Sulfur Recovery Plants will continue to be monitored and 
Consent Decree -56- 

reported upon as required by 40 C.F.R. §§ 60.7(c), 60.13, 

and 60.105(a)(5). This requirement is not applicable to 

the AG Flaring Devices identified in Paragraph 95(c). 

(c.) Koch will continue to route all SRP sulfur pit 

emissions such that they are monitored and included as 

part of the SRP's emissions that are compared to the NSPS 

Subpart J limit for SO2, a 12-hour rolling average of 250 

ppmvd SO2 at 0% oxygen, as required by 40 C.F.R. 

§ 60.104(a)(2). 

(d.) Koch will continue to conduct SRP emissions 

monitoring with CEMS at all of the emission points unless 

a sulfur dioxide alternative monitoring procedure has 

been approved by EPA, per 40 C.F.R. § 60.13(i), for any 

or all of the emission points. 

(e.) For the purpose of determining compliance with the 

SRP emission limits, Koch shall apply the start-up 

shutdown provisions set forth in NSPS Subpart A to the 

Claus Sulfur Recovery Plant and not to the independent 

start-up or shut-down of its corresponding control 

device(s) (e.g. TGTU). However, the malfunction 

exemption set forth in NSPS Subpart A does apply to both 

the Claus Sulfur Recovery Plant and its control device(s) 

(e.g., TGTU). 

(f.) At Corpus Christi East, by December 31, 2003, Koch 

will ensure that the Sour Water Stripper Tank off-gas is 

either removed from the SRP incinerator or independently 

controlled and monitored to meet NSPS Subpart J emission 

limit at 40 C.F.R. §60.104(a)(1). 

97. SULFUR RECOVERY PLANT OPTIMIZATION: 

(a.) Koch stipulates that it has performed and will 

continue to perform system reliability and optimization 

studies, utilizing Reliability Centered Maintenance (RCM) 

protocols, on its SRP's at all three refineries. The RCM 

protocols are being used to optimize the performance of 

the Claus train for the actual characteristics of the 

feed to the SRP. 
Consent Decree -57- 

 (b.) Koch has reviewed AG Flaring Incidents which 

 occurred over the past four (4) years on a refinery by 

 refinery basis. The information gained from these 

 reviews was used to help ensure that the reliability 

 studies focused on all known potential causes of AG 

 Flaring due to the design, operation and maintenance of 

 the SRPs, and to ensure that any historically identified 

 corrective actions have been or will be implemented for 

 addressing those causes. 

 (c.) Koch stipulates that it has performed a Root Cause 

 Failure Analysis (RCFA) of the recent AG Flaring 

 Incidents at all three refineries, identified causes of 

 AG Flaring, and has implemented or is in the process of 

 identifying and implementing corrective actions to 

 minimize the number and duration of AG Flaring events 

 attributable to problems within the SRP. 

 98. FLARING. By March 31, 2001, Koch shall, at the 3 

refineries, implement procedures for evaluating whether 

future AG Flaring Incidents, Hydrocarbon Flaring Incidents, 

and Tail Gas Incidents are due to malfunctions. The 

procedures require root cause analysis and corrective action 

for all types of flaring and stipulated penalties for AG 

Flaring Incidents or Tail Gas Incidents if the root causes 

were not due to malfunctions. 

 99. HYDROCARBON FLARING. Koch and EPA stipulate for 

purposes of this Consent Decree that its main refinery flares 

at its 3 refineries are subject to NSPS Subpart J as fuel gas 

combustion devices in addition to being emergency control 

devices for quick and safe release of malfunction gases. Koch 
Consent Decree -58- 

and EPA also stipulate that the best way to ensure compliance 

with those flares’ NSPS obligations is through implementation 

of good air pollution control practices for minimizing 

flaring activity, as required by 40 C.F.R. §60.11(d), and not 

through monitoring of compliance with 40 C.F.R. 

§60.104(a)(1). EPA and the Minnesota Pollution Control 

Agency (“MPCA”) agree that Koch’s operation of its refineries 

in conformance with Koch's Flare Policy, Attachment 2, 

ensures that Hydrocarbon Flaring is not subject to the 

emission limitation, monitoring or other requirements for 

refinery fuel gas found in 40 C.F.R. §§ 60.100 - 60.109. 

Koch shall implement the following additional mitigation 

measures: 

 (a.) For Hydrocarbon Flaring at Pine Bend and Corpus 

 Christi West, Koch shall continue to operate and maintain 

 the flare gas recovery systems and investigate, report 

 and correct the cause of flaring in accordance with the 

 procedures in Koch's Flare Policy, Attachment 2 to this 

 Consent Decree. 

 (b.) For Hydrocarbon Flaring at Corpus Christi East, by 

 December 31, 2003, Koch shall install a flare gas 

 recovery system and then operate and maintain the flare 

 gas recovery system. By January 7, 2004, Koch shall 

 begin to investigate, report and correct the cause of the 

 Hydrocarbon Flaring Incidents in accordance with the 

 procedures in Koch's Flare Policy. 
Consent Decree -59- 

 100. TAIL GAS INCIDENTS. For Tail Gas Incidents, Koch 

shall follow the same investigative, reporting, corrective 

action and assessment of stipulated penalty procedures as 

outlined in Paragraph 101 for Acid Gas Flaring. Those 

procedures shall be applied to TGTU shutdowns, bypasses of a 

TGTU, unscheduled shutdowns of a SRP or other miscellaneous 

unscheduled SRP events which result in a Tail Gas Incident as 

defined in Paragraph 95 (q), with the exceptions that the 

provisions of Paragraph 101(c)(ii)(A) would not apply to a 

Tail Gas Incident and Tail Gas Incidents would not be counted 

in the tally of Acid Gas Flaring Incidents under Paragraph 

101(c)(ii)(B). 

 101. REQUIREMENTS RELATED TO ACID GAS FLARING. 

 (a) INVESTIGATION AND REPORTING: No later than thirty 

 (30) days following the end of an AG Flaring Incident or 

 an event identified in Paragraph 100, Koch shall submit a 

 report to the applicable EPA Regional Office and 

 applicable State Agency that sets forth the following: 

 (i). The date and time that the AG Flaring Incident 

 started and ended. To the extent that the AG 

 Flaring Incident involved multiple releases either 

 within a twenty-four (24) hour period or within 

 subsequent, contiguous, non-overlapping twenty-four 

 (24) hour periods, Koch shall set forth the starting 

 and ending dates and times of each release; 

 (ii). An estimate of the quantity of sulfur dioxide 

 that was emitted and the calculations that were used 

 to determine that quantity; 
Consent Decree -60- 

 (iii). The steps, if any, that Koch took to limit 

 the duration and/or quantity of sulfur dioxide 

 emissions associated with the AG Flaring Incident; 

 (iv). A detailed analysis that sets forth the Root 

 Cause and all contributing causes of that AG Flaring 

 Incident, to the extent determinable; 

 (v). An analysis of the measures, if any, that are 

 available to reduce the likelihood of a recurrence 

 of a AG Flaring Incident resulting from the same 

 Root Cause or contributing causes in the future. 

 The analysis shall discuss the alternatives, if any, 

 that are available, the probable effectiveness and 

 cost of the alternatives, and whether or not an 

 outside consultant should be retained to assist in 

 the analysis. Possible design, operational, and 

 maintenance changes shall be evaluated. If Koch 

 concludes that corrective action(s) is (are) 

 required under Paragraph 101(b), the report shall 

 include a description of the action(s) and, if not 

 already completed, a schedule for its (their) 

 implementation, including proposed commencement and 

 completion dates. If Koch concludes that corrective 

 action is not required under Paragraph 101(b), the 

 report shall explain the basis for that conclusion; 

(vi). A statement that: 

 (A) specifically identifies each of the grounds for 

 stipulated penalties in Paragraphs 101(c) of this 

 Decree and describes whether or not the AG Flaring 

 Incident falls under any of those grounds; 

 (B) describes which Paragraph 

 101(c)(iii)(A) or (B) applies, and why, if 

 a AG Flaring Incident falls under 

 Paragraph 101(c)(iii) of this Decree; and 

 (C) states whether or not Koch asserts a defense to 

 the AG Flaring Incident, and if so, a description of 

 the defense if an AG Flaring Incident falls under 

 either Paragraph 101(c)(ii) or Paragraph 101(c)(iii)(B); 
Consent Decree -61- 

 (vii). To the extent that investigations of the 

 causes and/or possible corrective actions still are 

 underway on the due date of the report, a statement 

 of the anticipated date by which a follow-up report 

 fully conforming to the requirements of Paragraphs 

 101(a)(iv) and (v) will be submitted; provided, 

 however, that if Koch has not submitted a report or 

 a series of reports containing the information 

 required to be submitted under this Paragraph within 

 45 days (or such additional time as EPA may allow) 

 after the due date for the initial report for the AG 

 Flaring Incident, the stipulated penalty provisions 

 of Paragraph 103(b) shall apply, but Koch shall 

 retain the right to dispute, under Part XVI (Dispute 

 Resolution) of this Consent Decree, any demand for 

 stipulated penalties that was issued as a result of 

 Koch's failure to submit the report required under 

 this Paragraph within the time frame set forth. 

 Nothing in this Paragraph shall be deemed to excuse 

 Koch from its investigation, reporting, and 

 corrective action obligations under this Part for 

 any AG Flaring Incident which occurs after an AG 

 Flaring Incident for which Koch has requested an 

 extension of time under this Paragraph. 

 (viii). To the extent that completion of the 

 implementation of corrective action(s), if any, is 

 not finalized at the time of the submission of the 

 report required under this Paragraph, then, by no 

 later than 30 days after completion of the 

 implementation of corrective action(s), Koch shall 

 submit a report identifying the corrective action(s) 

 taken and the dates of commencement and completion 

 of implementation. 

(b.) CORRECTIVE ACTION: In response to any AG Flaring 

Incident, Koch, as expeditiously as practicable, shall 

take such interim and/or long-term corrective actions, if 

any, as are consistent with good engineering practice to 

minimize the likelihood of a recurrence of the Root Cause 

and all contributing causes of that AG Flaring Incident. 
Consent Decree -62- 

 (i). If EPA does not notify Koch in writing within 

 sixty (60) days of receipt of the report(s) required 

 by Paragraph 101(a) that it objects to one or more 

 aspects of Koch's proposed corrective action(s), if 

 any, and schedule(s) of implementation, if any, then 

 that (those) action(s) and schedule(s) shall be 

 deemed acceptable for purposes of Koch's compliance 

 with Paragraph 101(b) of this Decree. EPA does not, 

 however, by its agreement to the entry of this 

 Consent Decree or by its failure to object to any 

 corrective action that Koch may take in the future, 

 warrant or aver in any manner that any of Koch's 

 corrective actions in the future will result in 

 compliance with the provisions of the Clean Air Act 

 or its implementing regulations. Notwithstanding 

 EPA's review of any plans, reports, corrective 

 measures or procedures under this Section, Koch 

 shall remain solely responsible for compliance with 

 the Clean Air Act and its implementing regulations. 

 

 (ii). If EPA does object, in whole or in part, to 

 Koch's proposed corrective action(s) and/or its 

 schedule(s) of implementation, or, where applicable, 

 to the absence of such proposal(s) and/or 

 schedule(s), it shall notify Koch of that fact 

 within sixty (60) days following receipt of the 

 report(s) required by Paragraph 101(a) above. If 

 Koch and EPA cannot agree within thirty (30) days on 

 the appropriate corrective action(s), if any, to be 

 taken in response to a particular AG Flaring 

 Incident, either Party may invoke the Dispute 

 Resolution provisions of Part XVI of this Decree. 

 Nothing in this Paragraph shall be construed as a waiver 

of EPA's rights under the Act and its regulations for future 

violations of the Act or its regulations. Nothing in this 

Paragraph shall be construed to limit Koch's right to take 

such corrective actions as it deems necessary and appropriate 
Consent Decree -63- 

immediately following an AG Flaring Incident or in the period 

during preparation and review of any reports required under 

this Part. 

 (c). AG FLARING INCIDENTS AND STIPULATED PENALTIES: 

 (i) The stipulated penalty provisions of Paragraph 

 103(a) shall apply to any AG Flaring Incident for 

 which the Root Cause was one or more or the 

 following acts, omissions, or events: 

 (A). Error resulting from careless operation by 

 the personnel charged with the responsibility 

 for the SRPs, TGTUs, or Upstream Process Units; 

 (B). A failure of equipment that is due to a 

 failure by Koch to operate and maintain that 

 equipment in a manner consistent with good 

 engineering practice. 

 Except for a Force Majeure event, Koch shall have no 

 defenses to demand for stipulated penalties for a 

 AG Flaring Incident falling under this Paragraph. 

 (ii) The stipulated penalty provisions of Paragraph 

 103(a) shall apply to any AG Flaring Incident that 

 either: 

 (A). Results in emissions of sulfur dioxide at 

 a rate of greater than twenty (20) pounds per 

 hour continuously for three (3) consecutive 

 hours or more; or 

 (B). Causes the total number of AG Flaring 

 Incidents per refinery in a rolling twelve (12) 

 month period to exceed five (5). 

 In the event that an AG Flaring Incident falls under both Paragraph 

101(c)(i) and (ii), then Paragraph 101(c)(i) shall apply. 
Consent Decree -64- 

 (iii) With respect to any AG Flaring Incident other 

 than those identified in Paragraphs 101(c)(i)and 

 101(c)(ii), the following provisions apply: 

 (A). First Time: If the Root Cause of the AG 

 Flaring Incident was not a recurrence of the 

 same Root Cause that resulted in a previous AG 

 Flaring Incident that occurred since the 

 effective date of this Decree for the Corpus 

 Christi Refinery East and West, and since May 

 18, 1998 for Pine Bend Refinery, then: 

 (1). If the Root Cause of the AG Flaring 

 Incident was sudden, infrequent, and not 

 reasonably preventable through the 

 exercise of good engineering practice, 

 then that cause shall be designated as an 

 agreed-upon malfunction for purposes of 

 reviewing subsequent AG Flaring Incidents; 

 (2). If the Root Cause of the AG Flaring 

 Incident was not sudden and infrequent, 

 and was reasonably preventable through the 

 exercise of good engineering practice, 

 then Koch shall implement corrective 

 action(s) pursuant to Paragraph 101(b). 

 (B) Recurrence: If the Root Cause is a 

 recurrence of the same Root Cause that resulted 

 in a previous AG Flaring Incident that occurred 

 since the Effective Date of this Consent 

 Decree, then Koch shall be liable for 

 stipulated penalties under Paragraph 103(a) of 

 this Decree unless: 

 (1) the AG Flaring Incident resulted from 

 a Malfunction, 

 (2) the Root Cause previously was 

 designated as an agreed-upon malfunction 

 under Paragraph 101(c)(iii)(A)(1), or 
Consent Decree -65- 

 (3) the AG Flaring Incident was a 

 recurrence of an event that Koch had 

 previously developed a corrective action 

 plan for and for which it had not yet 

 completed implementation. 

 (iv.) In response to a demand by EPA for stipulated 

 penalties, the United States and Koch both agree 

 that Koch shall be entitled to assert a Malfunction 

 defense with respect to any AG Flaring Incident or 

 Tail Gas Incident falling under this Paragraph. In 

 the event that a dispute arising under this 

 Paragraph is brought to the Court pursuant to the 

 Dispute Resolution provisions of this Decree, 

 nothing in this Paragraph is intended or shall be 

 construed to deprive Koch of its view that Startup, 

 Shutdown, and Malfunction upset defenses are 

 available for AG Flaring Incidents and Tail Gas 

 Incidents, nor to deprive the United States of its 

 view that such defenses are not available. 

 (v.) Other than for a Malfunction or Force Majeure, 

 if no AG Flaring Incident or Tail Gas Incident 

 occurs at a refinery for a rolling 36 month period, 

 then the stipulated penalty provisions of Paragraph 

 103(a) no longer apply at that refinery. EPA may 

 elect to reinstate the stipulated penalty provision 

 if Koch has a flaring event which would otherwise be 

 subject to stipulated penalties. EPA’s decision 

 shall not be subject to dispute resolution. Once 

 reinstated, the stipulated penalty provision shall 

 continue for the remaining life of this Consent 

 Decree. 

102. MISCELLANEOUS: 

(a) Calculation of the Quantity of Sulfur Dioxide 

Emissions resulting from AG Flaring. For purposes of 

this Consent Decree, the quantity of sulfur dioxide 
Consent Decree -66- 

emissions resulting from AG Flaring shall be calculated 

by the following formula: 

Tons of Sulfur Dioxide = [FR][TD][ConcH2S][8.44 x 10-5]. 

The quantity of Sulfur Dioxide emitted shall be rounded 

to one decimal point. (Thus, for example, for a 

calculation that results in a number equal to 10.050 

tons, the quantity of Sulfur Dioxide emitted shall be 

rounded to 10.1 tons.) For purposes of determining the 

occurrence of, or the total quantity of Sulfur Dioxide 

emissions resulting from, a AG Flaring Incident that is 

comprised of intermittent AG Flaring, the quantity of 

Sulfur Dioxide emitted shall be equal to the sum of the 

quantities of sulfur dioxide flared during each such 

period of intermittent AG Flaring. 

(b) Calculation of the Rate of Sulfur Dioxide Emissions 

during AG Flaring. For purposes of Paragraph 

101(c)(ii)(A) of this Consent Decree, the rate of sulfur 

dioxide emissions resulting from Flaring shall be 

expressed in terms of pounds per hour, and shall be 

calculated by the following formula: ER = 

[FR][ConcH2S][0.169]. The emission rate shall be rounded 
Consent Decree -67- 

to one decimal point. (Thus, for example, for a 

calculation that results in an emission rate of 19.95 

pounds of sulfur dioxide per hour, the emission rate 

shall be rounded to 20.0 pounds of sulfur dioxide per 

hour; for a calculation that results in an emission rate 

of 20.05 pounds of sulfur dioxide per hour, the emission 

rate shall be rounded to 20.1.) 

(c) Meaning of Variables and Derivation of Multipliers 

used in the Equations in Paragraphs 102(a) and 102(b): 

 ER = Emission Rate in pounds of Sulfur Dioxide per 

 Hour 

 FR = Average Flow Rate to Flaring Device(s) during 

 Flaring, in standard cubic feet per hour 

 TD = Total Duration of Flaring in hours 

 ConcH2S = Average Concentration of Hydrogen 

 Sulfide in gas during Flaring (or immediately 

 prior to Flaring if all gas is being flared) 

 expressed as a volume fraction (scf H2S/scf 

 gas) 

 8.44 x 10-5 = [lb mole H2S/379 scf H2S][64 lbs 

 SO2/lb mole H2S][Ton/2000 lbs] 

 0.169 = [lb mole H2S/379 scf H2S][1.0 lb mole 

 SO2/1 lb mole H2S][64 lb SO2/1.0 lb mole SO2] 

The flow of gas to the AG Flaring Device(s) - "FR" - 

shall be as measured by the relevant flow meter or 
Consent Decree -68- 

determined by calculation. Hydrogen sulfide 

concentration - "ConcH2S" - shall be determined from an 

SRP feed gas analyzer or by calculation. In the event 

that either of these data points is unavailable or 

inaccurate, the missing data point(s) shall be estimated 

according to best engineering judgment. The report 

required under Paragraph 101(a) shall include the data 

used in the calculation and an explanation of the basis 

for any estimates of missing data points. 

(d) Calculation of the Quantity of Sulfur Dioxide 

Emissions resulting from a Tail Gas Incident. For the 

purposes of this Consent Decree, the quantity of sulfur 

dioxide emissions resulting from a Tail Gas Incident 

shall be calculated by the one of the following methods, 

based on the point of release: 

(i) If the Tail Gas Incident is an event of flaring, the 

 sulfur dioxide emissions are calculated as follows: 

 ERTGFL = [FRTGFL][ConcH2S][0.169][TDTGFL] 

 Where: 

 ERTGFL = Emission Rate in pounds of Sulfur Dioxide 

 for Tail Gas Incident using flare 
Consent Decree -69- 

 FRTGFL = Average Tail Gas Flow Rate to Flaring 

 Device(s) during Flaring, in standard cubic 

 feet per hour 

 TDTGFL = Total Duration for flaring of Tail Gas 

 Incident in hours 

 ConcH2S = Average Concentration of Hydrogen Sulfide 

 in tail gas during Flaring (or immediately 

 prior to Flaring if all gas is being flared) 

 expressed as a volume fraction (scf H2S/scf 

 gas) 

 0.169 = [lb mole H2S/379 scf H2S][1.0 lb mole SO2/1 

 lb mole H2S][64 lb SO2/1.0 lb mole SO2] 

 The flow of tail gas to the Flaring Device(s) - 

 “FRTGFL" - may be measured or estimated using 

 engineering calculations or judgement. Hydrogen 

 sulfide concentration - "ConcH2S" - shall be 

 determined or estimated from the TGTU or Claus 

 process information. 

 (ii) If the Tail Gas Incident is released from a 

 monitored SRP incinerator, then the following 

 formula applies: 

ERTGI = [ FRInc.] [Conc. SO2 – 250] [0.169 x 10-6] 

 [TDTGI] 

Where: 
Consent Decree -70- 

 ERTGI = Emissions from Tail Gas at the SRP 

 incinerator, SO2 lbs. over a 24 hour period 

 FRInc. = Incinerator Exhaust Gas Flow Rate (standard 

 cubic feet per hour) (actual stack monitor data 

 or engineering estimate based on the acid gas 

 feed rate to the SRP) 

 Conc. SO2 = Actual SO2 concentration (CEM data) in 

 the incinerator exhaust gas, ppmvd at 0% O2 and 

 average over 24 hour. 

 0.169 x 10-6 = [ lb mole of SO2 / 379 SO2 ] [ 64 lbs 

 SO2 / lb mole SO2 ] [ 1x 10-6 ] 

 TDTGI = Total duration (hours) when the Incinerator 

 CEM was exceeding 250 ppmvd at 0% O2 on a 

 rolling twelve hour average, in a 24 hour 

 period. 

In the event the Conc. SO2. data point is inaccurate or not 

available or a flow meter for FRInc, does not exist or is 

inoperable, then estimates will be used based on best 

engineering judgement. 

(e) Any disputes under the provisions of this Part shall be

resolved in accordance with the Part XVI (Dispute Resolution) 

of this Decree. 

 103. STIPULATED PENALTIES UNDER THIS PART: Koch shall 

be liable for the following stipulated penalties for 

violations of the requirements of this Part. For each 

violation that is assessed on a “per period” basis, the 
Consent Decree -71- 

amounts identified below apply on the first day of violation 

and are calculated for each incremental period of violation 

(or portion thereof): 

(a) AG Flaring Incidents for which Koch is liable 

under Paragraphs 101(c): 

Tons Emitted 

in Flaring 

Incident 

Length of Time 

from 

Commencement 

of Flaring 

within the 

Flaring 

Incident to 

Termination of 

Flaring within 

the Flaring 

Incident is 3 

hours or less 

Length of Time 

from 

Commencement 

of Flaring 

within the 

Flaring 

Incident to 

Termination of 

Flaring within 

the Flaring 

Incident is 

greater than 3 

hours but less 

than or equal 

to 24 hours 

Length of Time 

of Flaring 

within the 

Flaring 

Incident is 

greater than 

24 hours 

5 Tons or less $500 per Ton $750 per Ton $1,000 per Ton 

Greater than 5 

Tons, but less 

than or equal 

to 15 Tons 

$1,200 per Ton $1,800 per Ton $2,300 per 

Ton, up to, 

but not 

exceeding, 

$27,500 in any 

one calendar 

day 

Greater than 

15 Tons 

$1,800 per 

Ton, up to, 

but not 

exceeding, 

$27,500 in any 

one calendar 

day 

$2,300 per 

Ton, up to, 

but not 

exceeding, 

$27,500 in any 

one calendar 

day 

$27,500 per 

calendar day 

for each 

calendar day 

over which the 

Flaring 

Incident lasts 
Consent Decree -72-

 (i) For purposes of calculating stipulated 

 penalties pursuant to this SubParagraph, only one 

 cell within the matrix shall apply. Thus, for 

 example, for an AG Flaring Incident in which the AG 

 Flaring starts at 1:00 p.m. and ends at 3:00 p.m., 

 and for which 14.5 tons of sulfur dioxide are 

 emitted, the penalty would be $17,400 (14.5 x 

 $1,200); the penalty would not be $13,900 [(5 x 

 $500) + (9.5 x $1200)]. 

 (ii) For purposes of determining which column in 

 the table set forth in this SubParagraph applies 

 under circumstances in which AG Flaring occurs 

 intermittently during an AG Flaring Incident, the AG 

 Flaring shall be deemed to commence at the time that 

 the AG Flaring that triggers the initiation of a AG 

 Flaring Incident commences, and shall be deemed to 

 terminate at the time of the termination of the last 

 episode of AG Flaring within the AG Flaring 

 Incident. Thus, for example, for AG Flaring within 

 an AG Flaring Incident that (A) starts at 1:00 p.m. 

 on Day 1 and ends at 1:30 p.m. on Day 1; (B) 

 recommences at 4:00 p.m. on Day 1 and ends at 4:30 

 p.m. on Day 1; (C) recommences at 1:00 a.m. on Day 2 

 and ends at 1:30 a.m. on Day 2; and (D) no further 

 AG Flaring occurs within the AG Flaring Incident, 

 the AG Flaring within the AG Flaring Incident shall 

 be deemed to last 12.5 hours -- not 1.5 hours -- 

 and the column for AG Flaring of "greater than 3 

 hours but less than or equal to 24 hours" shall 

 apply. 

(b) Failure to timely submit any report required by this 

Part, or for submitting any report that does not conform 

to the requirements of this Part: 

$5,000 per week, per report. 

(c) For those corrective action(s) which Koch is required 

to undertake following Dispute Resolution, then, from the 

91st day after EPA's receipt of Koch's report under 

Paragraph 101(b) of this Decree until the date that 
Consent Decree -73- 

 either (i) a final agreement is reached between U.S. EPA 

 and Koch regarding the corrective action or (ii) a court 

 order regarding the corrective action is entered: 

 $5,000 per month 

 (d) Failure to complete any corrective action under 

 Paragraph 101(b) of this Decree in accordance with the 

 schedule for such corrective action agreed to by Koch or 

 imposed on Koch pursuant to the Dispute Resolution 

 provisions of this Decree (with any such extensions 

 thereto as to which EPA and Koch may agree in writing): 

 $5,000 per week 

 104. Certification. All notices, reports or any other 

submissions required of Koch by this Part shall contain the 

following certification: 

 "I certify under penalty of law that I have personally 

 examined and am familiar with the information submitted 

 herein and that I have made a diligent inquiry of those 

 individuals immediately responsible for obtaining the 

 information and that to the best of my knowledge and 

 belief, the information submitted herewith is true, 

 accurate, and complete. I am aware that there are 

 significant penalties for submitting false information, 

 including the possibility of fine and imprisonment." 

105. The reporting requirements set forth in this Part 

do not relieve Koch of its obligation to any State, local 

authority, or EPA to submit any other reports or information 

required by the CAA, or by any other state, federal or local 

requirements. 
Consent Decree -74- 

 VIII. PERMITTING 

 106. Construction. Koch agrees to apply for and make 

all reasonable efforts to obtain in a timely manner all 

appropriate federally enforceable permits (or construction 

permit waivers) for the construction of the pollution control 

technology required to meet the above pollution reductions. 

 107. Operation. As soon as practicable, but in no event 

later than 60 days following a final determination of 

concentration limits, Koch shall apply for and make all 

reasonable efforts to incorporate the concentration limits 

required by this Consent Decree into NSR and other applicable 

permits for these facilities. Koch shall apply to 

incorporate NSPS applicability, where appropriate, into the 

relevant permits as set forth in Paragraph 106 above. 

108. The Pine Bend Project. The parties agree that Koch 

initiated the planning of a project involving modifications 

to the #2 Crude Unit at the Pine Bend refinery prior to the 

signing of the Agreement in Principle dated June 30, 2000. 

This project is reflected in an air permit application 

submitted to the MPCA dated September 11, 2000. Among other 

things, Koch has proposed to install, as part of this
Consent Decree -75- 

project, a new heater (11H-6). While not subject to the 

terms of this Consent Decree, Koch has agreed to install 

“next generation” ultra low NOX burners, as defined in this 

Consent Decree, in 11H-6 and to eliminate fuel oil firing at 

all heaters involved in this project. As a result, the 

project will result in reduced NOX and SO2 emissions. The 

parties agree that this project should be carried out in 

furtherance of the objectives of this Consent Decree. The 

parties also recognize the existence of the Findings and 

Order by Stipulation (Administrative Order), dated February 

25, 1994, between Koch Refining Company (now Koch Petroleum 

Group) and MPCA. The Administrative Order was made part of 

the State Implementation Plan (SIP) for sulfur dioxide 

attainment in Minnesota. Koch is involved in a process to 

revise the Administrative Order and SIP to allow Koch to 

implement the projects set forth in this Consent Decree. The 

parties believe that these projects will further the goals of 

the Administrative Order and SIP, to reduce sulfur dioxide 

emissions to the ambient air. Therefore, the parties agree 

that so long as Koch conforms to the terms and conditions of 

the Consent Decree as it pertains to pollution reduction 

measures related to SO2 emissions, MPCA will take no action 
Consent Decree -76- 

against Koch for the failure to obtain a modification of the 

Administrative Order prior to construction of the new 

heaters. The parties agree to work expeditiously towards the 

modification of the Administrative Order and SIP to address 

construction and operation of the new heater, as well as to 

facilitate issuance of the Title V permit for the Pine Bend 

refinery and approvals for other projects required by this 

Consent Decree. If Koch submits timely and appropriate 

documentation to support the SIP revision, then no violation 

of the construction schedule in this Consent Decree will 

result if the SIP revision is otherwise delayed. 

 IX. ENVIRONMENTALLY BENEFICIAL PROJECTS 

 109. Koch and the United States agree that measures to 

reduce NOX and SO2 emissions from the FCCUs and heaters and 

boilers at the Pine Bend and Corpus Christi refineries, to 

the extent that they are not otherwise required by law, are 

pollution reduction projects and shall be considered for 

penalty mitigation pursuant to this Consent Decree. 

 110. Koch shall perform the following pollution 

reduction projects: 
Consent Decree -77- 

 (a.) Limitation of supplemental fuel oil burning at the 

 Pine Bend refinery to 100,000 barrels per year at all 

 process heaters and steam boilers (except where Koch can 

 demonstrate that natural gas curtailment is an issue and 

 fuel oil use is required as a back-up). This project 

 will prevent approximately 400 tons of SO2 emissions per 

 year; 

 (b.) Installation of flare gas recovery system at the 

 Corpus Christi East refinery; 

 (c.) Replacement, shutdown, or control of heaters and 

 boilers to reduce NOX emissions at the three refineries; 

 (d.) Reduction of NOX emissions from the FCCUs at the 

 three refineries; and 

 (e.) Continue the restriction on burning of any fuel oil 

 in any of the heaters and boilers at the Corpus Christi 

 East and West refineries. 

 111. Koch agrees that in any public statements regarding 

the funding of the projects identified in this Part, Koch 

must clearly indicate that these projects are being 

undertaken pursuant to this Consent Decree. Except as 

provided in Part IV, Section E (Emission Credit Generation 

and Classification), Koch shall not use or rely on the 

emission reductions generated as a result of its performance 

of these projects. 

X. INCORPORATION OF RCRA CONSENT AGREEMENT AND FINAL ORDER 

 112. On August 31, 2000, EPA and Koch entered into a 

Consent Agreement and Final Order (“CAFO”) resolving alleged 
Consent Decree -78- 

RCRA violations at Koch’s Pine Bend, Minnesota refinery, EPA 

docket number RCRA-5-2000-010. The terms of the CAFO are 

hereby incorporated by reference and are fully enforceable by 

and through the relevant terms of this Consent Decree. 

Koch’s payment of $3.5 million in civil penalties as 

referenced in the CAFO shall be paid pursuant to Paragraph 

117 of this Consent Decree. Stipulated penalties due under 

the CAFO shall be paid as provided in the CAFO, and if not 

timely paid may be enforced under the CAFO or this Consent 

Decree. A copy of the CAFO is attached to this Consent 

Decree as Attachment 3. 

XI. GENERAL RECORDKEEPING, RECORD RETENTION, AND REPORTING 

 113. Defendant shall retain all records required to be 

maintained in accordance with this Consent Decree for a 

period of five (5) years unless other regulations require the 

records to be maintained longer. 

 114. Beginning with the first full calendar quarter 

after entry of this Consent Decree, the Defendant shall 

submit a calendar quarterly progress report (“calendar 

quarterly report”) to EPA within 30 days after the end of 
Consent Decree -79- 

each of the calendar quarters during the life of this Consent 

Decree. This report shall contain the following: 

 (a.) progress report on the implementation of the 

 requirements of Parts IV-VIII (Compliance Programs) 

 above; 

 (b.) a summary of all Hydrocarbon Flaring Incidents; 

 (c.) a summary of the emissions data as required by Parts 

 IV-VIII, of this Consent Decree for the calendar quarter; 

 (d.) a description of any problems anticipated with 

 respect to meeting the Compliance Programs of Parts IVVIII 

 of this Consent Decree; and 

 (e.) a description of all environmentally beneficial 

 projects and implementation activity in accordance with 

 Part IX this Consent Decree. 

 115. The calendar quarterly report shall be certified by 

a refinery manager or corporate officer responsible for 

environmental management and compliance at the refineries 

covered by the report, as follows: 

 “I certify under penalty of law that this 

 information was prepared under my direction or 

 supervision in accordance with a system designed to 

 assure that qualified personnel properly gather and 

 evaluate the information submitted. Based on my 

 directions and my inquiry of the person(s) who 

 manage the system, or the person(s) directly 

 responsible for gathering the information, the 

 information submitted is, to the best of my 

 knowledge and belief, true, accurate, and complete.” 
Consent Decree -80- 

 XII. CIVIL PENALTY 

 116. Within thirty (30) calendar days of entry of this 

Consent Decree, the Defendant shall pay to the United States 

a civil penalty in the amount of $4.5 million dollars 

($4,500,000). Of the total, $3.5 million shall be paid in 

settlement of the United States’ RCRA claims at the Pine Bend 

refinery and $75,000 shall be paid to the EPA Hazardous 

Substances Superfund in settlement of the United States’ 

CERCLA claims at Pine Bend. No amount of the civil penalties 

assessed relate to compliance issues at the Corpus Christi 

East refinery. Moreover, none of the civil penalties are 

attributable to alleged violations of the Benzene Waste 

NESHAP. Penalties for the Benzene Waste NESHAP violations 

are being addressed exclusively by a pending criminal action 

entitled U.S. v. Koch Industries, et al., (S.D. TX) Docket # 

C-00-325. 

 117. The monies shall be paid by Electronic Funds 

Transfer ("EFT") to the United States Department of Justice, 

in accordance with current EFT procedures, referencing the 

USAO File Number and DOJ Case Number 90-5-2-1-07110, and the 

civil action case name and case number of the District of 

Minnesota. The costs of such EFT shall be Koch’s 
Consent Decree -81- 

responsibility. Payment shall be made in accordance with 

instructions provided to Koch by the Financial Litigation 

Unit of the U.S. Attorney's Office in the District of 

Minnesota. Any funds received after 11:00 a.m. (EST) shall 

be credited on the next business day. Koch shall provide 

notice of payment, referencing the USAO File Number and DOJ 

Case Number 90-5-2-1-07110, and the civil action case name 

and case number, to the Department of Justice and to EPA, as 

provided in Paragraph 148 (Notice). 

 118. Upon entry of this Decree, this Decree shall 

constitute an enforceable judgment for purposes of postjudgment 

collection in accordance with Rule 69 of the Federal 

Rules of Civil Procedure, the Federal Debt Collection 

Procedure Act, 28 U.S.C. § 3001-3308, and other applicable 

federal authority. The United States shall be deemed a 

judgment creditor for purposes of collection of any unpaid 

amounts of the civil and stipulated penalties and interest. 

 119. No amount of the civil penalty to be paid by Koch 

shall be used to reduce its federal or state tax obligations. 

 XIII. STIPULATED PENALTIES 

 120. The Defendant shall pay stipulated penalties to the 

United States or the MPCA, where appropriate, for each 
Consent Decree -82- 

failure by the Defendant to comply with the terms of this 

Consent Decree; provided, however, that the United States or 

the MPCA may elect to bring an action for contempt in lieu of 

seeking stipulated penalties for violations of this Consent 

Decree. For each violation, the amounts identified below 

shall apply on the first day of violation, shall be 

calculated for each incremental period of violation (or 

portion thereof), and shall be doubled beginning on the 

fourth consecutive, continuing period of violation, except 

such doubling shall not apply to Paragraphs 120(f) and 

120(g)(i). In the alternative, at the option of the United 

States or the MPCA, stipulated penalties shall equal 1.2 

times the economic benefit of Koch’s delayed compliance, if 

this amount is higher than the amount calculated under this 

Paragraph. 

 (a.) Requirements for NOX emission reductions from 

heaters and boilers (Part IV, Section A): 

 (i) Failure to install all the required burners by 

 the December 31, 2006 deadline: 

 $75,000 per quarter per unit 

 (ii) Failure to test for emissions or failure to 

 establish operating parameters: 

 $2000 per month per unit 
Consent Decree -83- 

 (iii) Failure to meet the emission limits 

 established pursuant to Part IV, Section A: 

 $800 per day for each heater or boiler with capacity 

 of 150 mmBTU/hr (HHV) or greater; 

 $400 per day for each heater or boiler with capacity 

 of less than 150 mmBTU/hr (HHV); 

 (iv) Failure to install CEMS: 

 $20,000 per month per unit 

 (v) Failure to submit the written proposals, 

 feasibility determinations or annual reports to EPA 

 pursuant to this Part: 

 $1000 per proposal/determination/report per month 

(b.) Requirements for NOX emission reductions from FCCUs 

(Part IV, Section B): 

 (i) Failure to conduct NOX additive demonstrations: 

 $30,000 per month per refinery 

 (ii) Failure to install SNCR on any one FCCU, or an 

 alternative technology: 

 $100,000 per quarter per refinery 

 (iii) Failure to meet emission limits established 

 pursuant to Part IV, Section B: 

 $1500 per day per unit 

 (iv) Failure to prepare a final report as required 

 by Part IV, Section B: 

 $1,000 per week per report 

(c.) Requirements for SO2 emission reductions from FCCUs 

(Part IV, Section C): 

 (i) Failure to meet interim emission limits for the 

 FCCU exhaust gas at Pine Bend: 
Consent Decree -84- 

 $1500 per day 

 (ii) Failure to timely conduct optimization studies 

 of the wet gas scrubbers at Corpus Christi West and 

 East: 

 $5000 per month per unit 

 (iii) Failure to meet final emission limits for the 

 FCCU exhaust gas at each refinery: 

 $3000 per day per unit 

(d.) Requirements for Benzene Waste NESHAP program 

enhancements (Part V): 

 (i) Failure to timely conduct audit under Paragraph 

 64: 

 $5,000 per month per audit 

 (ii) Failure to timely sample under Paragraph 66: 

 $5,000 per week or $30,000 per quarter, per stream 

 (whichever amount is greater, but not to exceed 

 $150,000 per refinery per quarter) 

 (iii) Failure to timely install carbon canister 

 under Paragraph 68(a): 

 $5,000 per week per canister 

 (iv) Failure to timely replace carbon canister under 

 Paragraph 68(d): 

 $1,000 per day per canister 

 (v) Failure to perform monthly monitoring under 

 Paragraph 71(a): 

 $500 per month per drain 

 (vi) Failure to develop and timely implement 

 training program under Paragraph 71(c): 

 $10,000 per quarter per refinery 
Consent Decree -85- 

 (vii) Failure to mark segregated stormwater drains 

 under Paragraph 71(f): 

 $1,000 per week per drain 

 (viii) Failure to complete timely evaluations under 

 Paragraph 72: 

 $500 per week per evaluation 

 (ix) Failure to timely submit reports under this 

 Part: 

 $1,000 per week per report 

 (x) If it is discovered by an EPA or state 

 investigator or inspector, or their agent, that Koch 

 failed to include all benzene waste streams in its 

 TAB, for each waste stream that is: 

 less than 0.03 Mg/yr - $250 

 between 0.03 and 0.1 Mg/yr - $1000 

 between 0.1 and 0.5 Mg/yr - $5000 

 greater than 0.5 Mg/yr - $10,000 

(e) Requirements for Leak Detection and Repair program 

enhancements (Part VI): 

 (i). Failure to have a written LDAR program under 

 Paragraph 75: 

 $3000 per week 

 (ii) Failure to timely develop training program 

 under Paragraph 77: 

 $10,000 per month 

 (iii) Failure to timely conduct internal or external 

 audit under Paragraph 78: 

 $5,000 per month per audit 

 (iv) Failure to timely implement internal leak 

 definition under Paragraph 79: 

 $10,000 per month per process unit 
Consent Decree -86- 

 (v) Failure to develop and timely implement first 

 attempt at repair program under Paragraph 80: 

 $10,000 per month 

 (vi) Failure to implement and begin more frequent 

 monitoring program under Paragraph 81: 

 $10,000 per month per process unit 

 (vii) Failure to timely monitor under Paragraph 81 

 and 82: 

 $5,000 per week per process unit 

 (viii) Failure to have dataloggers and electronic 

 storage under Paragraph 83: 

 $5,000 per month per refinery 

 (ix) Failure to establish new equipment standards 

 under Paragraph 84: 

 $1,000 per month 

 (x) Failure to implement subcontractor requirements 

 (if required) under Paragraph 85: 

 $5,000 per month per refinery 

 (xi) Failure to timely establish LDAR accountability 

 under Paragraph 86: 

 $5,000 per month per refinery 

 (xii) Failure to timely implement maintenance 

 tracking program under Paragraph 88: 

 $5,000 per month per refinery 

 (xiii) Failure to conduct calibration drift 

 assessment or to remonitor components (if and as 

 required) under Paragraph 90: 

 $100 per day per refinery 

 (xiv) Failure to attempt “heroic” repairs under 

 Paragraph 91: 

 $5,000 per component 

 (xv) Failure to timely submit reports required under 

 this Part: 
Consent Decree -87- 

 $1,000 per week per report 

 (xvi) If it is discovered by an EPA or state 

 investigator or inspector, or their agent, that Koch 

 failed to include all required components in its 

 LDAR program: 

 $250 per component 

(f) Requirements for NSPS Applicability to SRPs (Part 

VII): 

 (i) For those events not otherwise covered by 

 Paragraph 100 (i.e., Tail Gas Incidents), each 

 rolling 12-hour average of sulfur dioxide emissions 

 from any SRP in excess of the limitation at 40 

 C.F.R. § 60.104(a)(2)(i) that is not attributable to 

 Startup, Shutdown, or Malfunction of the SRP, or 

 that is not attributable to Malfunction of the 

 associated TGTU: 

Number of rolling 12-hr Penalty per rolling 12-hr 

average exceedances within average exceedance 

calendar day 

 1-12 $ 350 

 Over 12 $ 750 

 (ii) Operation of the SRP during Scheduled 

 Maintenance of its associated TGTU (except that this 

 Paragraph shall not apply during the period in which 

 Koch is engaged in the Shutdown of an SRP for, or 

 Startup of an SRP following, Scheduled Maintenance 

 of the SRP): 

 $25,000 per SRP per day 

(g) Requirements for SRU Optimization and Flaring (Part 

VII): 

 (i) Stipulated penalties as identified and 

 enumerated in Paragraph 103 
Consent Decree -88- 

 (ii) Failure to operate and maintain properly a 

 flare gas recovery system pursuant to Koch’s Flare 

 Policy (Attachment 2) (this requirement does not 

 apply to Corpus Christi East until January 7, 2004): 

 $1,000 per day per refinery 

 (iii) Failure to timely install a flare gas recovery 

 system at the Corpus Christi East refinery: 

 $100,000 per quarter 

(h) Requirements for Permitting (Part VIII): 

 Failure to timely submit a complete permit 

 application under Paragraph 106 or 107 &: 

 $1,000 per week per unit 

(i) Requirements for Pollution Reduction Projects (Part 

IX); 

 Oil burning in violation of Paragraph 110: 

 $15 per barrel 

(j) Requirements for Reporting and Recordkeeping (Part 

XI): 

 Failure to timely submit a report required 

 under Part XI: 

 $1,000 per week per report 

(k) Requirement to pay a Civil Penalty and to Escrow 

Stipulated Penalties: 

 (i) Failure to timely pay the civil penalty 

 specified in Part XII of this Consent Decree: 
Consent Decree -89- 

 $20,000 per week, plus interest on the 

 amount overdue at the rate specified in 31 

 U.S.C. § 3717. 

 (ii) Failure to escrow stipulated penalties as 

 required by Paragraph 122: 

 $10,000 per week 

 121. Koch shall pay such stipulated penalties only upon 

written demand by the United States or the MPCA no later than 

thirty (30) days after Defendant receives such demand. Such 

demand will identify to which government agencies payment 

must be made. Stipulated penalties shall be paid to either 

the United States or the MPCA, unless the total amount of the 

stipulated penalty is apportioned between the United States 

and the MPCA. Such payment shall be made to the United 

States in the manner set forth in Part XII (Civil Penalty) of 

this Consent Decree, and to MPCA for deposit in the State 

Environmental Response, Compensation and Compliance Fund, and 

the environmental fund in the state treasury referred to in 

Minnesota Statutes Chapter 115.072. 

 122. Should Koch dispute its obligation to pay part or 

all of a stipulated penalty, it may avoid the imposition of 

the stipulated penalty for failure to pay a penalty due to 

the United States or the MPCA, by placing the disputed amount 
Consent Decree -90- 

demanded by the United States or the MPCA, not to exceed 

$50,500 for any given event or related series of events at 

any one refinery, in a commercial escrow account pending 

resolution of the matter and by invoking the Dispute 

Resolution provisions of Part XVI within the time provided in 

this Paragraph for payment of stipulated penalties. If the 

dispute is thereafter resolved in Defendant's favor, the 

escrowed amount plus accrued interest shall be returned to 

the Defendant, otherwise the United States or MPCA shall be 

entitled to the escrowed amount that was determined to be due 

by the Court plus the interest that has accrued on such 

amount, with the balance, if any, returned to the Defendant. 

 123. The United States and the MPCA reserve the right to 

pursue any other remedies to which they are entitled, 

including, but not limited to, additional injunctive relief 

for Defendant's violations of this Consent Decree. Nothing 

in this Consent Decree shall prevent the United States or the 

MPCA from pursuing a contempt action against Koch and 

requesting that the Court order specific performance of the 

terms of the Decree. Nothing in this Consent Decree 

authorizes MPCA to take action or make any determinations 
Consent Decree -91- 

under this Consent Decree regarding Koch refineries outside 

the state of Minnesota. 

 124. Election of Remedy. The United States and the MPCA 

will not seek both stipulated penalties and civil penalties 

for the same actions or occurrences as those constituting a 

violation of the Consent Decree. 

 XIV. RIGHT OF ENTRY 

 125. Any authorized representative of the EPA or an 

appropriate state agency, including independent contractors, 

upon presentation of credentials, shall have a right of entry 

upon the premises of Koch's plants identified herein at any 

reasonable time for the purpose of monitoring compliance with 

the provisions of this Consent Decree, including inspecting 

plant equipment, and inspecting and copying all records 

maintained by Defendant required by this Consent Decree. 

Nothing in this Consent Decree shall limit the authority of 

EPA to conduct tests and inspections under Section 114 of the 

Act, 42 U.S.C. § 7414, or any other statutory and regulatory 

provision. 

 XV. FORCE MAJEURE 

 126. If any event occurs which causes or may cause a 

delay or impediment to performance in complying with any 
Consent Decree -92- 

provision of this Consent Decree, Koch shall notify the 

United States and the MPCA, if the issue relates to the Pine 

Bend Refinery, in writing as soon as practicable, but in any 

event within twenty (20) business days of when Koch first 

knew of the event or should have known of the event by the 

exercise of due diligence. In this notice Koch shall 

specifically reference this Paragraph of this Consent Decree 

and describe the anticipated length of time the delay may 

persist, the cause or causes of the delay, and the measures 

taken or to be taken by Koch to prevent or minimize the delay 

and the schedule by which those measures will be implemented. 

Koch shall adopt all reasonable measures to avoid or minimize 

such delays. 

 127. Failure by Koch to comply with the notice 

requirements of Paragraph 126 as specified above shall render 

this Part XV voidable by the United States or the MPCA, if 

applicable to the Pine Bend refinery, as to the specific 

event for which Koch has failed to comply with such notice 

requirement, and, if voided, it shall be of no effect as to 

the particular event involved. 

 128. The United States and MPCA shall notify Koch in 

writing regarding Koch’s claim of a delay or impediment to 
Consent Decree -93- 

performance within twenty (20) business days of receipt of 

the Force Majeure notice provided under Paragraph 126. If 

the United States and MPCA, if applicable to the Pine Bend 

refinery, agree that the delay or impediment to performance 

has been or will be caused by circumstances beyond the 

control of Koch, including any entity controlled by Koch, and 

that Koch could not have prevented the delay by the exercise 

of due diligence, the parties shall stipulate to an extension 

of the required deadline(s) for all requirement(s) affected 

by the delay by a period equivalent to the delay actually 

caused by such circumstances, or such other period as may be 

appropriate in light of the circumstances. Such stipulation 

may be filed as a modification to this Consent Decree by 

agreement of the parties pursuant to the modification 

procedures established in this Consent Decree. Koch shall 

not be liable for stipulated penalties for the period of any 

such delay. 

 129. If the United States or the MPCA, if applicable to 

the Pine Bend refinery, do not accept Koch's claim of a delay 

or impediment to performance, Koch must submit the matter to 

this Court for resolution to avoid payment of stipulated 

penalties, by filing a petition for determination with this 
Consent Decree -94- 

Court. In the event that the United States and MPCA are 

unable to reach agreement on acceptance of Koch's claim of a 

delay or impediment to performance under this Part, the final 

decision of the United States shall be binding. Once Koch 

has submitted this matter to this Court, the United States 

and MPCA, if applicable to the Pine Bend refinery, shall have 

twenty (20) business days to file its response to said 

petition. If Koch submits the matter to this Court for 

resolution and the Court determines that the delay or 

impediment to performance has been or will be caused by 

circumstances beyond the control of Koch, including any 

entity controlled by Koch, and that Koch could not have 

prevented the delay by the exercise of due diligence, Koch 

shall be excused as to that event(s) and delay (including 

stipulated penalties), for all requirements affected by the 

delay for a period of time equivalent to the delay caused by 

such circumstances or such other period as may be determined 

by the Court. 

 130. Koch shall bear the burden of proving that any delay 

of any requirement(s) of this Consent Decree was caused by or 

will be caused by circumstances beyond its control, including 

any entity controlled by it, and that Koch could not have 
Consent Decree -95- 

prevented the delay by the exercise of due diligence. Koch 

shall also bear the burden of proving the duration and extent 

of any delay(s) attributable to such circumstances. An 

extension of one compliance date based on a particular event 

may, but does not necessarily, result in an extension of a 

subsequent compliance date or dates. 

 131. Unanticipated or increased costs or expenses 

associated with the performance of Koch’s obligations under 

this Consent Decree shall not constitute circumstances beyond 

the control of Koch, or serve as a basis for an extension of 

time under this Part. However, failure of a permitting 

authority to issue a necessary permit in a timely fashion is 

an event of Force Majeure where the failure of the permitting 

authority to act is beyond the control of Koch and Koch has 

taken all steps available to it to obtain the necessary 

permit including but not limited to: 

 (a.) submitting a complete permit application; 

 (b.) responding to requests for additional information by 

 the permitting authority in a timely fashion; 

 (c.) accepting lawful permit terms and conditions; and 

 (d.) prosecuting appeals of any unlawful terms and 

 conditions imposed by the permitting authority in an 

 expeditious fashion. 
Consent Decree -96- 

 132. Notwithstanding any other provision of this Consent 

Decree, this Court shall not draw any inferences nor 

establish any presumptions adverse to either party as a 

result of Koch delivering a notice of Force Majeure or the 

parties' inability to reach agreement. 

 133. As part of the resolution of any matter submitted 

to this Court under this Part XV, the parties by agreement, 

or this Court, by order, may in appropriate circumstances 

extend or modify the schedule for completion of work under 

this Consent Decree to account for the delay in the work that 

occurred as a result of any delay or impediment to 

performance agreed to by the United States or approved by 

this Court. Defendant shall be liable for stipulated 

penalties for its failure thereafter to complete the work in 

accordance with the extended or modified schedule. 

 XVI. DISPUTE RESOLUTION 

 134. The dispute resolution procedure provided by this 

Part XVI shall be available to resolve all disputes arising 

under this Consent Decree, except as otherwise provided in 

Part XV regarding Force Majeure, provided that the party 

making such application has made a good faith attempt to 

resolve the matter with the other party. In the event that 
Consent Decree -97- 

the United States and MPCA make differing determinations or 

take differing actions that affect Koch’s rights or 

obligations under this Consent Decree, the final decision of 

the United States shall be binding. 

 135. The dispute resolution procedure required herein 

shall be invoked upon the giving of written notice by one of 

the parties to this Consent Decree to another advising of a 

dispute pursuant to this Part XVI. The notice shall describe 

the nature of the dispute, and shall state the noticing 

party's position with regard to such dispute. The party 

receiving such a notice shall acknowledge receipt of the 

notice and the parties shall expeditiously schedule a meeting 

to discuss the dispute informally not later than fourteen 

(14) days from the receipt of such notice. 

 136. Disputes submitted to dispute resolution shall, in 

the first instance, be the subject of informal negotiations 

between the parties. Such period of informal negotiations 

shall not extend beyond thirty (30) calendar days from the 

date of the first meeting between representatives of the 

United States or the MPCA, if applicable to the Pine Bend 

refinery, and the Defendant, unless the parties' 

representatives agree to shorten or extend this period. 
Consent Decree -98- 

 137. In the event that the parties are unable to reach 

agreement during such informal negotiation period, the United 

States or the MPCA, if applicable to the Pine Bend refinery, 

shall provide the Defendant with a written summary of its 

position regarding the dispute. The position advanced by the 

United States or the MPCA, if applicable to the Pine Bend 

refinery, shall be considered binding unless, within fortyfive 

(45) calendar days of the Defendant's receipt of the 

written summary of the United States’ or the MPCA’s position, 

the Defendant files with this Court a petition which 

describes the nature of the dispute. In the event that the 

position advanced by the United States differs from the 

position advanced by the MPCA, if applicable to the Pine Bend 

refinery, the position of the United States shall be 

considered binding unless, within forty-five (45) calendar 

days of the Defendant's receipt of the written summary of the 

United States’ position, the Defendant files with this Court 

a petition which describes the nature of the dispute. The 

United States or the MPCA, if applicable to the Pine Bend 

refinery, shall respond to the petition within forty-five 

(45) calendar days of filing. 
Consent Decree -99- 

 138. Where the nature of the dispute is such that a more 

timely resolution of the issue is required, the time periods 

set out in this Part XVI may be shortened upon motion of one 

of the parties to the dispute. 

 139. Notwithstanding any other provision of this Consent 

Decree, in dispute resolution, this Court shall not draw any 

inferences nor establish any presumptions adverse to either 

party as a result of invocation of this Part XVI or the 

parties' inability to reach agreement. 

140. As part of the resolution of any dispute submitted 

to dispute resolution, the parties, by agreement, or this 

Court, by order, may, in appropriate circumstances, extend or 

modify the schedule for completion of work under this Consent 

Decree to account for the delay in the work that occurred as 

a result of dispute resolution. Defendant shall be liable 

for stipulated penalties for its failure thereafter to 

complete the work in accordance with the extended or modified 

schedule. 

 XVII. EFFECT OF SETTLEMENT 

 141. Satisfaction of all of the requirements of this 

Consent Decree constitutes full settlement of and shall 

resolve all civil liability of the Defendant to the United 
Consent Decree -100- 

States and the Plaintiff-Intervener for the violations 

alleged in the United States’ and Plaintiff-Intervener’s 

Complaints and all civil liability of the Defendant for any 

violations at its Pine Bend and Corpus Christi East and West 

refineries based on events that occurred during the relevant 

time period under the following statutory and regulatory 

provisions: the New Source Performance Standards (“NSPS”), 40 

C.F.R. Part 60, Subpart J; Leak Detection and Repair 

(“LDAR”), 40 C.F.R. Part 60, Subparts VV and GGG, and 40 

C.F.R. Part 63, Subparts F, H, and CC; National Emission 

Standards for Hazardous Air Pollutants (“NESHAP”) for 

Benzene, 40 C.F.R. Part 61, Subparts FF, J and V pursuant to 

Section 112(d) of the Act; and the Minnesota and Texas 

regulations which incorporate and/or implement the above listed 

federal regulations. For purposes of this Consent 

Decree the “relevant time period” shall mean the period 

beginning when the United States’ claims and/or PlaintiffIntervener’s claims under the above statutes and regulations 

accrued through the date of entry of the Consent Decree. 

Koch’s performance of all requirements of this Consent Decree 

shall resolve all civil liability under the Prevention of 

Significant Deterioration (“PSD”) requirements at Part C of 
Consent Decree -101- 

the Act, and the regulations promulgated thereunder at 40 

C.F.R. § 52.21 (the “PSD” rules), and the Minnesota and Texas 

regulations which incorporate and/or implement those rules, 

for any increase in SO2 and NOX emissions resulting from 

Koch’s construction, modification, or operation of the 

following process units occurring prior to entry of the 

Consent Decree: FCCUs, SRPs, and all process heaters and 

boilers at the Pine Bend, Corpus Christi East and West 

refineries, referred to in this Consent Decree as “netting 

units”; and for CO and PM emissions from the FCCUs. During 

the life of the Consent Decree, these units shall be on a 

compliance schedule and any modification to these units, as 

defined in 40 C.F.R. § 52.21, which is not required by this 

Consent Decree is beyond the scope of this release. 

142. This Consent Decree is not a permit; compliance with 

its terms does not guarantee compliance with any applicable 

federal, state or local laws or regulations. Nothing in this 

Consent Decree shall be construed to be a ruling on, or 

determination of, any issue related to any federal, state or 

local permit. 
Consent Decree -102- 

 XVIII. GENERAL PROVISIONS 

 143. Other Laws. Except as specifically provided by this 

Consent Decree, nothing in this Consent Decree shall relieve 

Defendant of its obligation to comply with all applicable 

federal, state and local laws and regulations. Subject to 

Paragraph 124 (Election of Remedy), nothing contained in this 

Consent Decree shall be construed to prevent, alter or limit 

the ability of the United States' or the MPCA’s rights to 

seek or obtain other remedies or sanctions available under 

other federal, state or local statutes or regulations, by 

virtue of Defendant’s violation of this Consent Decree or of 

the statutes and regulations for violations of this Consent 

Decree. This shall include the United States’ or the MPCA’s 

right to invoke the authority of the Court to order Koch’s 

compliance with this Consent Decree in a subsequent contempt 

action. 

 144. Third Parties. This Consent Decree does not limit, 

enlarge or affect the rights of any party to this Consent 

Decree as against any third parties. 

 145. Costs. Each party to this action shall bear its 

own costs and attorneys' fees. 
Consent Decree -103- 

 146. Public Documents. All information and documents 

submitted by the Defendant to the United States or the MPCA 

pursuant to this Consent Decree shall be subject to public 

inspection, unless subject to legal privileges or protection 

or identified and supported as business confidential by the 

Defendant in accordance with 40 C.F.R. Part 2, or any 

equivalent state statutes and regulations. 

 147. Public Comments. The parties agree and acknowledge 

that final approval by the United States and entry of this 

Consent Decree is subject to the requirements of 28 C.F.R. § 

50.7, which provides for notice of the lodging of this 

Consent Decree in the Federal Register, an opportunity for 

public comment, and consideration of any comments. 

 148. Notice. Unless otherwise provided herein, 

notifications to or communications with the United States or 

the Defendant shall be deemed submitted on the date they are 

postmarked and sent either by overnight receipt mail service 

or by certified or registered mail, return receipt requested. 

When Koch is required to submit notices or communicate in 

writing under this Consent Decree to EPA relating to the Pine 

Bend Refinery, Koch shall also submit a copy of that notice 

or other writing to the Plaintiff-Intervener, State of 
Consent Decree -104- 

Minnesota. Similarly Koch shall submit such copies to the 

State of Texas where notices or other written communications 

relate to the Corpus Christi East and West refineries. 

Except as otherwise provided herein, when written 

notification or communication is required by this Consent 

Decree, it shall be addressed as follows: 

As to the United States: 

Chief 

Environmental Enforcement Section 

Environment and Natural Resources Division 

U.S. Department of Justice 

P.O. Box 7611, Ben Franklin Station 

Washington, DC 20044-7611 

United States Attorney 

District of Minnesota 

234 United States Courthouse 

110 South Fourth Street 

Minneapolis, Minnesota 55401 

As to EPA: 

Director 

Air Enforcement Division (2242A) 

Office of Enforcement and Compliance Assurance 

U.S. Environmental Protection Agency 

1200 Pennsylvania Avenue, N.W. 

Washington, D.C. 20004 

With copies to the appropriate EPA Regional offices: 

Chief 

Air Enforcement and Compliance Assurance Branch 

Air and Radiation Division, AE-17J 

U.S. Environmental Protection Agency 
Consent Decree -105- 

Region 5 

77 West Jackson Boulevard 

Chicago, Illinois 60604-3590 

Attn: Compliance Tracker 

Chief 

Air, Toxics, and Inspection Coordination Branch (6EN-A) 

Compliance Assurance and Enforcement Division 

U.S. Environmental Protection Agency 

Region 6 

1445 Ross Avenue 

Dallas, Texas 75202 

As to Koch Petroleum Group, L.P.: 

James L. Mahoney 

Executive Vice President, Operations 

Koch Petroleum Group, L.P. 

P.O. Box 2256 

Wichita, KS 67201 

with copies to: 

William A. Frerking 

Associate General Counsel 

Koch Industries, Inc. 

P.O. Box 2256 

Wichita, KS 67201 

As to Plaintiff-Intervener the State of Minnesota: 

Minnesota Pollution Control Agency 

520 Lafayette Road North 

St. Paul, Minnesota 55155 

As to the State of Texas: 

Texas Natural Resource and Conservation Commission 

Corpus Christi Regional Office 

6300 Ocean Drive 

Suite 1200 

Corpus Christi, TX 78412-5503 
Consent Decree -106- 

 149. All EPA approvals or comments required under this 

Decree shall come from EPA, AED at the address listed in 

Paragraph 148. 

 150. Any party may change either the notice recipient or 

the address for providing notices to it by serving all other 

parties with a notice setting forth such new notice recipient 

or address. 

 151. The information required to be maintained or 

submitted pursuant to this Consent Decree is not subject to 

the Paperwork Reduction Act of 1980, 44 U.S.C. §§ 3501 et 

seq. 

 152. This Consent Decree shall be binding upon all 

Parties to this action, and their successors and assigns. 

The undersigned representative of each Party to this Consent 

Decree certifies that he or she is duly authorized by the 

Party whom he or she represents to enter into the terms and 

bind that Party to them. 

 153. Modification. This Consent Decree may be modified 

only by the written approval of the United States, Koch, and 

the MPCA, if applicable to Pine Bend, or by Order of the 

Court. 
Consent Decree -107- 

 154. Continuing Jurisdiction. The Court retains 

jurisdiction of this case after entry of this Consent Decree 

to enforce compliance with the terms and conditions of this 

Consent Decree and to take any action necessary or 

appropriate for its interpretation, construction, execution, 

or modification. During the term of this Consent Decree, any 

party may apply to the Court for any relief necessary to 

construe or effectuate this Consent Decree. 

155. This Consent Decree constitutes the entire 

agreement and settlement between the Parties. 

 XIX. TERMINATION 

 156. This Consent Decree shall be subject to 

termination upon motion by either party after the Defendant 

satisfies all requirements of this Consent Decree. The 

requirements for termination include payment of all 

penalties, including stipulated penalties, that may be due to 

the United States under this Consent Decree, installation of 

control technology systems as specified herein and the 

performance of all other Consent Decree requirements, the 

receipt of all permits specified herein, EPA's receipt of the 

first calendar quarterly progress report following the 

conclusion of Koch’s operation for at least one year of all 
Consent Decree -108- 

units in compliance with the emission limits established 

herein. At such time, if Koch believes that it is in 

compliance with the requirements of this Consent Decree and 

the permits specified herein, and has paid the civil penalty 

and any stipulated penalties required by this Consent Decree, 

then Koch shall so certify to the United States, and unless 

the United States objects in writing with specific reasons 

within 120 days of receipt of the certification, the Court 

shall order that this Consent Decree be terminated on Koch's 

motion. If the United States so objects to Koch's 

certification, then the matter shall be submitted to the 

Court for resolution under Part XVI (Dispute Resolution) of 

this Consent Decree. In such case, Koch shall bear the 

burden of proving that this Consent Decree should be 

terminated. Provided, however, that if Koch has incorporated 

all requirements set forth in Parts V and VI of this Consent 

Decree (Benzene Waste NESHAP and LDAR enhanced programs) in a 

refinery’s federally enforceable operating permit, Koch may 
Consent Decree -109- 

petition EPA to terminate those Parts of the Consent Decree 

as to any such refinery at any time thereafter. 

So entered in accordance with the foregoing this_________day 

of 

__________, 200__. 

 __________________________________ 

 United States District Court Judge 

 for the District of Minnesota 
Consent Decree -110- 

FOR PLAINTIFF, UNITED STATES OF AMERICA: 

 B. Todd Jones 

 United States Attorney 

By: ____________________ Date:____________ 

 Friedrich A.P. Siekert 

 Attorney I.D. No. 142013 

 Assistant United States Attorney 

 234 United States Courthouse 

 110 South Fourth Street 

 Minneapolis, Minnesota 55401 
Consent Decree -111- 

__________________________ Date_________________ 

Lois J. Schiffer 

Assistant Attorney General 

Environment and Natural Resources Division 

U.S. Department of Justice 

10th & Pennsylvania Avenue, N.W. 

Washington, DC 20530 

_________________________ Date_________________ 

Dianne M. Shawley 

Senior Attorney 

Environment and Natural Resources Division 

U.S. Department of Justice 

1425 New York Avenue, N.W. 

Washington, DC 20005 
Consent Decree -112- 

FOR U.S. ENVIRONMENTAL PROTECTION AGENCY: 

________________________________ Date _________ 

Steven A. Herman 

Assistant Administrator 

Office of Enforcement and Compliance 

Assurance 

U.S. Environmental Protection Agency 

Ariel Rios Building 

1200 Pennsylvania Avenue, N.W. 

Washington, DC 20460 
Consent Decree -113- 

FOR PLAINTIFF-INTERVENER the STATE OF MINNESOTA: 

_____________________________ 

Gordon E. Wegwart, P.E. 

Assistant Commissioner 

Minnesota Pollution Control Agency 

520 Lafayette Road North 

St. Paul, Minnesota 55155 

___________________________________ 

Peter L. Tester 

Assistant Attorney General 

Minnesota Attorney General’s Office 

445 Minnesota Street 

900 North Central Like Tower 

St. Paul, Minnesota 55101 
Facility Name:  Flint Hills Resources Pine Bend Refinery

Permit Number:  03700011‐012

APPENDIX E

Stack Parameters Relied Upon in the Modeling to Demonstrate Compliance with the National

Ambient Air Quality Standards for Particulate Matter less than 10 microns (PM10)

(Available Electronically in Excel Spreadsheet in the Central File of Delta)
Appendix E

Stack Parameters Relied Upon to Demonstrate Compliance with the NAAQS for PM10

Stack Parameters for 24‐Hour and Annual Modeling of PM10 Emission Units at Flint Hills Resources Pine Bend Refinery

DELTA ID (g/s) (lb/hr) (g/s) (lb/hr)

K1_MEROX

EU245; SV

078 34H‐3 Merox Off‐Gas, 496781.2 4957077.0 281.9 0.012 0.098 0.012 0.098 53.72 578.00 

K2_#3SRU

EU111,112, 261,

262, SV 093

SRU3, SRU4, Tail Gas

Treating Unit #1 (SCOT),TGTU #1 (SCOT) Incinerator 496906.7 4956921.9 282.7 0.070 0.559 0.070 0.559 60.96 519.30 

K2_#3SRU

EU111,112, 261,262, SV 094

SRU3, SRU4, Tail Gas

Treating Unit #1 (SCOT),TGTU #1 (SCOT) Incinerator 496909.3 4956954.0 282.7 0.044 0.349 0.044 0.349 53.70 

K3_#5SRU EU045, 236

SRU 5, Tail Gas Treating Unit

#2 496868.5 4956631.4 277.6 0.053 0.423 0.053 0.423 65.00 449.82 

K8___FCC EU228 Fluid Catalytic Cracking Unit 496993.1 4956990.2 283.6 17.890 141.984 17.890 141.984 69.27 449.80 

K10_32FG

EU073,074, 075 Process Heater 32H‐5,6,7 496775.9 4957022.0 281.9 0.150 1.190 0.150 1.190 62.48 436.00 

K11_19FO EU026 Process Heater 19H‐1 496585.4 4957137.0 280.4 0.137 1.084 0.137 1.084 58.52 441.00 

K13_12FG EU016 Process Heater 12H‐4 496667.2 4957137.0 280.9 0.130 1.030 0.130 1.030 60.50 449.80 

K14_33FO EU084 Process Heater 33H‐31 496981.5 4956855.0 283.5 0.109 0.862 0.109 0.862 55.78 503.00 

K15_16FG EU019 Process Heater 16H‐1 496627.7 4957108.0 280.8 0.222 1.765 0.222 1.765 58.83 505.00 

K19_11FO EU005 Process Heater 11H‐1 496649.9 4957059.0 281.0 0.113 0.893 0.113 0.893 39.93 533.00 

K20_37FG

EU093,094, 098 Process Heater 37H‐1,2,6 496870.1 4956697.0 280.2 0.115 0.916 0.115 0.916 60.96 427.04 

K21_33FG EU085 Process Heater 33H‐32 496923.7 4956848.0 283.0 0.121 0.960 0.121 0.960 56.12 555.00 

K23_11FG EU006 Process Heater 11H‐2 496637.9 4957060.0 281.0 0.054 0.425 0.054 0.425 35.05 561.00 

K27_21FO EU028 Process Heater 21H‐1S 496551.5 4957092.5 280.7 0.124 0.984 0.124 0.984 38.71 518.00 

K28_21FO EU028 Process Heater 21H‐1N 496551.5 4957101.5 280.6 0.124 0.984 0.124 0.984 38.71 518.00 

K29_21FO EU030 Process Heater 21H‐2S 496550.8 4957025.2 280.9 0.124 0.984 0.124 0.984 39.93 518.00 

K30_21FO EU030 Process Heater 21H‐2N 496550.8 4957034.2 280.9 0.124 0.984 0.124 0.984 39.93 518.00 

K31_33FG EU240, 241

Process Heater 33H‐4 (33H‐

1&2) 496921.1 4956899.0 282.9 0.172 1.363 0.172 1.363 30.48 516.00 

K32_23FO EU034 Process Heater 23H‐1 496531.7 4956882.6 272.9 0.155 1.229 0.155 1.229 57.91 450.00 

K33_31FG EU054 Process Heater 31H‐1 496768.3 4957087.0 281.9 0.022 0.171 0.022 0.171 20.42 528.00 

K34_31FG EU055 Process Heater 31H‐2 496769.0 4957077.0 281.9 0.028 0.222 0.028 0.222 18.59 589.00 

K36_31FG EU057 Process Heater 31H‐5 496802.9 4957102.0 282.2 0.009 0.075 0.009 0.075 17.98 394.00 

K37_31FG EU061 Process Heater 31H‐10 496802.9 4957112.0 282.2 0.028 0.222 0.028 0.222 30.48 500.00 

parameters 

bypa

Annual Emission Rate Stack

Height (m)

Exit Temp.

(K)2

24 Hour Emission Rate

Stack ID Description

NAD83

UTM_E1

NAD83

UTM_N1

Elevation

(m)1
K41_32FG EU076, 077 Process Heater 32H‐9 496774.0 4957037.0 281.9 0.008 0.067 0.008 0.067 21.64 

K42_37FG

EU095,096, 097 Process Heater 37H‐3,4,5 496914.2 4956703.2 279.8 0.367 2.913 0.367 2.913 71.20 

K46_38FG EU102 Process Heater 38H‐1A 496952.1 4956560.5 281.5 0.027 0.216 0.027 0.216 44.50 

K47_38FG EU103 Process Heater 38H‐1B 496952.1 4956571.3 281.5 0.027 0.216 0.027 0.216 44.50 

K48_38FG EU104 Process Heater 38H‐2 496979.3 4956563.4 281.7 0.053 0.417 0.053 0.417 60.96 

K50_25FG EU040 Process Heater 25H‐1 496755.4 4956642.0 274.5 0.238 1.885 0.238 1.885 65.00 

K51_25FG EU041 Process Heater 25H‐3 496786.2 4956635.0 275.8 0.193 1.535 0.193 1.535 65.00 

K52_25FG EU324 Process Heater 25H‐4 496800.5 4956636.9 276.8 0.153 1.215 0.153 1.215 60.96 

K53_23FG EU035 Process Heater 23H‐2 496532.5 4956853.8 269.8 0.115 0.909 0.115 0.909 57.91 

K54_27FG EU052 Process Heater 27H‐1 496725.5 4956511.4 277.1 0.751 5.961 0.751 5.961 45.72 K55_27FG EU050 Process Heater 27H‐101 496811.6 4956500.1 276.6 0.079 0.626 0.079 0.626 45.72 K56_27FG EU051 Process Heater 27H‐102 496813.3 4956402.9 276.0 0.079 0.626 0.079 0.626 45.72 K57_31FG EU056 Process Heater 31H‐4 496798.1 4957001.0 282.0 0.067 0.529 0.067 0.529 32.46 

K58_31FG EU058 Process Heater 31H‐7 496798.0 4957025.0 282.0 0.064 0.510 0.064 0.510 28.65 

K59_31FG EU059 Process Heater 31H‐8 496799.2 4957036.0 282.1 0.036 0.288 0.036 0.288 28.80 

K60_31FG EU060 Process Heater 31H‐9 496798.8 4957018.0 282.0 0.047 0.373 0.047 0.373 24.84 

K61_28FG EU053 Process Heater 28H‐1 496837.8 4956502.2 276.9 0.032 0.253 0.032 0.253 45.72 K62_BLR8 EU204 Process Heater 71B‐8 496698.3 4956542.5 277.5 0.174 1.378 0.174 1.378 9.04 

K63_27FG EU213 Process Heater 27H‐501 496722.3 4956358.0 275.1 0.446 3.539 0.446 3.539 35.05 

K67_11FG EU212 Process Heater 11H‐6 496630.1 4956988.4 280.7 0.367 2.910 0.367 2.910 54.86 

K68_BLR9 EU313 Process Heater 71B‐9 496569.0 4957199.8 280.0 0.221 1.751 0.221 1.751 12.19 

K70_4H2 EU296 Heater 30H‐401 496664.6 4956414.6 274.4 0.845 6.706 0.845 6.706 35.05 

K71HCFD

EU294,EU295 Heaters 29H‐1, 29H‐2 496923.0 4956351.0 277.0 0.225 1.783 0.225 1.783 40.78 

K1006_BH EU126 71B‐6 Boiler 496566.9 4957213.0 280.1 0.011 0.089 0.011 0.089 21.34 K113__FG

SRU 3 Tail Gas Incinerator on

Hot Standby 496901.4 4956953.5 282.7 0.044 0.350 0.044 0.350 53.68 

K331_DSL EU131 Diesel Engine 93P‐160 496832.2 4956976.5 282.3 0.0485 0.385 0.0485 0.385 4.27 

K332_DSL EU198 Diesel Engine 93P‐400 496753.3 4957695.5 270.9 0.202 1.600 0.202 1.600 4.57 

K333_DSL EU199 Diesel Engine 93P‐570 495957.0 4956960.1 262.2 0.202 1.600 0.202 1.600 5.49 

K407_DSL EU042 Diesel Engine EE‐1657 496799.3 4956593.5 275.1 0.053 0.420 0.053 0.420 6.10 

K408_DSL EU007 Diesel Engine EE‐1692 496684.0 4957064.0 281.1 0.053 0.422 0.053 0.422 4.11 K435_DSL EU036 Diesel Engine 23ME26 496526.5 4956971.5 278.6 0.060 0.480 0.060 0.480 7.01 

K453_DSL EU100 Diesel Engine EE‐1309 496910.2 4956656.0 278.4 0.060 0.479 0.060 0.479 7.92 

K465_DSL EU024 Diesel Engine EE‐1718 496908.4 4957114.5 283.0 0.053 0.422 0.053 0.422 4.57 

K505_DSL EU130 Diesel Engine 81P‐159 496846.2 4956974.5 282.5 0.151 1.201 0.151 1.201 5.49 

K506_DSL EU132 Diesel Engine 81P‐357 496838.3 4956933.5 282.2 0.139 1.100 0.139 1.100 6.10 

K507_DSL EU128 Diesel Engine 81P‐444 496646.3 4956932.5 281.1 0.056 0.441 0.056 0.441 4.57 

K508_DSL EU129 Diesel Engine 81P‐89 496639.3 4956990.5 280.9 0.0900 0.714 0.0900 0.714 4.57 
K510_DSL Diesel Engine ‐ Wood River 495926.3 4957212.5 262.2 0.002 0.016 0.002 0.016 4.57 

K511_DSL EU127 Diesel Engine 71C‐11 496987.9 4956786.1 282.1 0.062 0.493 0.062 0.493 6.10 

EU 312

No. 6 Cooling Tower Diesel

Pump 496672.2 4956267.5 271.9 0.102 0.808 0.102 0.808 9.80 

EU 276 Central Buffer Zone Offgas 496863.0 4957372.0 280.9 0.007 0.054 0.007 0.054 9.10 

EU 209 Track 8 Rail Loading 496544.9 4957429.0 280.5 0.016 0.127 0.016 0.127 9.10 

K513_DSL Diesel Cooling Water Pump 496672.2 4956267.3 271.9 0.002 0.016 0.002 0.016 9.75 

FHR17V11 Volume

Fresh Catalyst Transfer to

Hopper 496946.6 4957024.0 238.2 0.009 0.069 0.009 0.071 2.10

FHR17V21 Volume

SpentCatalyst Transfer from

Regenator to spent Catalyst

Hopper and Spent Catalyst

Transfer 497000.2 4956943.0 283.4 0.073 0.576 0.073 0.576 2.10

FHRCOKLD Volume Cokepad Loading/Unloading 4966373.8 4956711.0 262.0 0.004 0.032 0.004 0.032 2.40FHRSV031 Volume 21H‐1 Decoking 496522.1 4957082.0 280.6 0.015 0.119 0.015 0.121 1.50

FHRSV31B Volume 21H‐2 Decoking 496528.9 4957029.0 280.8 0.015 0.121 0.015 0.121 1.50

FHRSV035 Volume 23H‐1,2 Decoking 496461.0 4956855.0 264.1 0.012 0.094 0.012 0.094 1.50

1 Adjustments were made to locations of stacks and buldings based on more recent aerial photographs and GIS data as well as the updated model

AERMOD that allow elevations from the USGS national seamless elevation dataset where the most recent elevation data was used.

2 Some stack temperatures and exit velocities used in the PM10 modeling demonstration differ from those stack parameters utilized in the subseq

SO2 SIP modeling demonstration noted in Appendix C. FHR has re‐run the PM‐10 model using SIP 9 stack temperatures and velocities in the PM10 

protocol and has verfied that this also results in the demonstrated PM10 Compliance. The modeled PM10 parameters and the SIP 9 parameters a

but are referenced as stack flows and temperatures at maximum emission rates in order to determine when remodeling for PM10 may be require
Facility Name:  Flint Hills Resources Pine Bend Refinery

Permit Number:  03700011‐012

APPENDIX F

Mr. Greg Nizich’s email USEPA referred to MACT GGGGG NOCS Report dated 11/3/2006

(Paper Copy Only)
~ I fLlN_. T HlLLS ~ I ResouRces· 

d aft Pine Bend Refinery 

November 3, 2006 

EPA Region V 

Director, Air and Radiation Division 

77 West Jackson Blvd. 

Chicago, IL 60604 

RE: Flint Hills Resources, LP Pine Bend Refinery ("FHR"} 

.t;.fotification of Compliance StatUs (NOCS) 

40 CFR Part 63, Subparts GGGGG & A 

Dear Mr. Sir/Madam: 

' . . 

P.O. Box 64596 

Saint Paul. Minnesota 55164 

651.437.0700 

FHR operates a petroleum refinery located at 12555 Clark Road, Rosemount, MN 55122 (,.Pine 

Bend Refinery"). This facility is a major source of hazardous air pollutants (HAPs). The 

purpose oftbis ett~r is _to p;J;pyiqe a Notification of Com..pliance. St~tus (NOCS) repprt that .. 

addresses _tb,e" compli@~e."st<iW.s 9frep1~Qi~tion l:p anagew~i;ituliits, prqcess v.ertts, and· equipmerlt.. 

leak sources subject to the Site Remediation MACT mle (Subpart GGGGG) and the 

Applicability requirements pursuant ,to §63,7950(e)(2) and §63.9(h), respectively. Relevant 

information as required per §63.9(h), §63.7937, and §63.7938 is also provided in the NOCS. 

All affected sources at FHR ar:e considered to be existing sources that must comply with the 

applicable emissipn limitations; work practice standards, and operation and maintenance 

requirements by no later than October'9, 2006. FHR's Pine Bend Refinery contains affected 

remediation management units, process vents, and affected equipment leak sources as discussed 

in the attached document. All affected sources at the refinery are already subject to the 

requirements of 40 CFR 61 Subpart FF so, as Subpart GGGGG allows, FHR is complying with 

this Subpart GGGGG by meeting Subpart FF standards. 

1 certify that I am the Responsible Official and that, based on information and belief formed after 

reasonable inquiry, the information contained in this NOCS report is tme, accurate, and 

complete. 
Flint Hills Resources, LP - Pine Bend Refinery 

Subpart GGGGG NOCS 

If you have any questions or need any additional infom1ation concerning this report, please 

contact Bev Kiecker at (651) 437-0636. 

~ Jeff C. Wilkes 

Vice President and Manufacturing Manager 

cc: Compliance Tracker, MPCA 
Flint Hills Resources, LP - Pine Bend Refinery 

Subpart GGGGG NOCS 

SITE REI\-1EDIAT10N iVJACT NOCS 

Submittal of this information satisfies the requirement to provide a notification of compliance 

status (NOCS), pursuant to §63.7950(e)(2) and §63.9(h), for site remediation management units 

(RJv1MU), process vents, and equipment leak sources for FHR. Relevant information as required 

per §63.9(h), §63. 7937, and §63.7938 is provided below. 

Site Remediation Management Units, Process Vents, and Equipment Leaks: 

Pursuant to §63.T886, FHR has affected sources that include tanks, transfer lines, and 

containers otherwise known as remediation material management units (RMMU). Pursuant 

to §63.7885, FHR has affected sources that include vents from fixed roofvessels and/or 

containers that are controlled by either a thermal oxidizer or carbon canisters. Pursuant to 

§63. 7882( a)(3)(i), FHR has determined that it is not subject to the standards for equipment 

leaks because all equipment components associ~ ted with the groundwa_ter recovery systems 

are not affected sources because .these components (pumps, valves, etc.) contact remediation 

material that contains less than 1 0 percent by weight HAP. 

FHR operates a groundwater :recovery systell1 that is subject to the site remediation MACT 

rule. The recovered groundwater (remediation material) from these remediation recovery 

systems are pumped through transfer lines to downstream RMMU for further treannent. A 

number of the 4ow tr~am RMMU havep_roe;ess I)tS-tba,t -a:re routed to· C!)ntrol devices for 

tt:¢~hn~nt .... Tile f<>Ho~virig. in(or~<;Iti9l1 i"iiJh~ NO(:S .. $~mm;fri crsJhe-· cowpiiance methods 

utilized by FHR to comply with the site remediation MACT. 

All affected sources subject to this rule are already subject to 40 CFR 61, Subpart FF ("FF"). 

FHR is meeting its Subpart GGGGG compliance obligations by meeting the requirements of 

FF. FHR has verified, through documented discussion ~'i h EPA that, in light of this 

compliance option, 40 CPR 63, Subpart A requirements do not apply to sources utilizing the 

FF option. 

The following information is provided pursuant to §63.9(h), §63.7937(b)(3)(i)-(ii) and 

§63.7937(c)(3)(i)-(ii) as follows: 

A) The methods that were used to determine compliance (§63.9(h){2){i}(A)); 

Pursuant to §63.7886(h)(3), FHR's RMMU and process vents are subject to other subparts 

under either 40 CFR part 61 or 40 CFR part 63. Affected RMMU and process vents comply 

with the applicable emission standards and work practices specified in each applicable 

NESHAP subpart except where otherwise noted in devia6on and/or periodic reports. FHR 

does not utilize any exemptions from the emissions limitations and work practice standards 

allowed by these NESHAP applicable subparts for any equipment that is also subject to 

Subpart GGGGG. Applicable part 61 and part 63 regulations used to demonstrate initial and 
Flint Hills Resources, LP - Pine Bend Refinery 

Subpart GGGGG NOCS 

continuous compliance with the Site Remediation MACT are included for each affected 

source in Table 1 below. 

Pursuant to §63. 7882(a)(3)(i), equipment components (pumps, valves, etc.) associated with 

the groundwater recovery well system at FHR are not considered affected sources because the 

equipment components contact remediation material containing less than 10 percent by 

weight HAP. Thus, these components are not subject to the Subpart GGGGG equipment leak 

prOVISIOnS. 

Finally, FHR conducts remediation spill cleanups in accordance with the requirements of FF. 

RMMU used by FHR during spill cleanups include but are not limited to vacuum trucks, 55 

gallon drums, roll~offboxes, and other containers as needed. 

The compliance options for each affected source have been summarized in Table 1 below: 

Table 1:-Affected Source Compliance Options 

::·::~ ~.;.::·. 1~ /::ii= TI~& ~r3~E·ii:::.i~:.:: i>.: /;;"-:; ::.;< ·.: ;::.:0~~~~~ =-·;,;-_; :·:;._ · .···< ..- :·_·J~; 5~~~~Wtz ~ EU 276 Central Buffer Zone fl-. Direct Flame Afterburner l 40 CFR 6 1 subpart FF 

Offgas (Soil Vapor Extraction 

n_i l) _'V_ 14_3 g6~H-·4~ __ 1__ -- jr---------------------~------·----------- EU 277 West Buffer Zone Offgas 1 Direct Flame Afterburner ! 40 CFR 61 subpart FF 

. ~~~! ~~~7;tr~~~ion Unit 2) .~-.c.: --- :r-: [ ~~i~!~~ss:'~~ ~ t:~~;t~ k · ·· ~ DirectFlame Afterburner ·! 40. CFR 61 su~p~rt. -;FF _ _,_ · 

EU 282 OS\VTP -· Thermal ! Direct Flame Afterburner ! 40 CFR 61 subpart FF 

Oxidizer/SV 146 - 94H3 Stack L -- I __ I Grou~d ater Reco:ery Well and I Co~~olled as Subpart FF . ! 40 CFR 61 subpart FF 

! Sod Vapor Extract10n Umts [ lndtvtdual dram systems I I Tran fer Lines --- ----+_(§61 .346)_ _ ----. ----t---- ----------·--1 

q;:~~~;~.~~~ntrol ~v_i,el u;;:'::~~~:w'~ ~~~ -: ---:~~-- ~- -· ·----~ Contamers/Vacuum Trucks/Roll- : Controlled as Subpart FF t 40 CI·R 6 1 subpart FF l .9 f.~ ns _ __ _ ___________ _____ _J ~E.i!!~! c; tr .t .] ±S.l.. .... _l ________ -~ -- -- _j 

(B) The results of any performance tests, opacity or visible emission observations, 

continuous monitoring system (CI\tiS) performance evaluations, and/or other monitoring 

procedures or methods that were conducted; (§63.9(Tt)(2)(i)(8)) 

Pursuant to §63. 7886(b )(3) remediation management units and process vents that are subject to 

another subpart u.nder 40 CFR part 61 or 40 CFR part 63 can control emissions by meeting the 

emission limitations and work practices of the applicable standard. All affected process vents, 

remediation material management units, and affected equipment leak sources at Pine Bend 

Re finery are subject to other applicable standards as noted in Table 1 in Section A of this 

document. FHR is in compliance with the performance testing, monitoring procedures, and 
Flint mils Resources, LP - Pine Bend Retlnery 

Subpa.rt GGGGG NOCS 

methods of the applicable part 61 or part 63 regulations and maintains these records at the facility 

as required by the applicable standard. There are no new additional testing requirements under 

40 CFR part 63 subpart GGGGG that apply to the affected sources at FHR. 

(C) The methods that will be used for determining continuing compliance, including a 

description of monitoring and reporting requirements and test methods; (§63.9(h)(2)(i)(C)) 

Pursuant to §63. 7886(b )(3}, remediation management units and process vents that are subject to 

another subpart under 40 CFR part 61 or 40 CFR part 63 can control emissions by meetirtg the 

emission limitations and work practices ofthe applicable standard. All affected process vents 

and remediation material management units at Pine Bend Refinery are subject to other applicable 

standards as noted in Table 1 in Section A of this document. Table 2, below, contains more 

detail regarding the applicable monitoring, work practices, emissions limitations and reporting 

requirements for each affected source. 

Table 2: Specified Emission Limitations & Work ·Practice Standards 

i ,;~!,';~~~ ~~~~~~rl ,', : il~lftl!it~~i l"; , ~~( ~~~ar~ EU276 Central "Buffer Zone Offgas Monitoring, emission Reporting in accordance ! 

(Soi_l Vapor Extraction Unit 1) SV- limitation~, and workprac~ice with §6_1.3~7 , and_ I 

143/86H-4l standards m accordance with §63.79,:,0, §63.79:> 1, and 

I

!·. I ~:l\;~ :lf~,~=:~~~;o£40 

1

1 ~~~~~a:rt~ ~~1~-;~~ 1 ~ ----------------+1 -=C:.:F...::R::...::...6.:..l..::.su:=b=.~p:.:an::..:...:F:.::...·::::as=-r::.:e:.:;qcu.::It=ed. . requrred. · ·· · 1 

r EU 277 West Buffer Zone Offgas I Monitoring, emission , Reporting in accordance j 

(Soil Vapor Extraction Unit 2) SV- I limitations, and work practice I with §61.357, and 1 

l42/88H-2 1 standards in accordance with J· §63.7950, §63.7951 , and i 

.,. ~ 61.342(a)(3), §6l.346, l otherpartsof40,CFR61 ~~ ; §61.354, and other parts of 40 t subparts A and .FF as ! I L9FR 61 subpart FF_as required. I r uired. ________ ......J 

r£i_; l82 os~rf'P - Thermal ! Monitoring, emission Reporting in accordance i 

I 

Oxidizer!SV 125 ·· 94Hi Stack jtimitations, and work practice with §61.357, and I 

l standards in accordance with j §63.7950, §63.7951, and J 

L i §6!.34 5 ,§6 L354. §6 L349 and 1 other parts of 40 CFR 61 I 

----·-··- -------- ~ ~~t;;~:, :; :q~:t _l:~== ~~~~~--1 , EU 282 OSWTP --·Thermal I Monitoring, emission J Reporting in accordance , 

I Oxid1zeriSV 146 -- 94H3 Stack I limitations, and work practice 

1 

with §6_1 .357, and_ . I 

l standards m accordance With §63. 79:>0, §63. 79) 1, and I 

1 § 61.342(a)(3), §61.346, other parts of 40 CFR 61 ! 

j §~,1.35 , and oth~r.parts of40 subparts A and FF as I L.·-··---·-· ------ -······----· ··· ---···--·------·- ------L~.t~J? _?_ !Part F f .. 3~~I.~~~~~~.:.__~_J:~:S l!. .!:!:~:1.: ...... _. ___ ______ _____ ~··-- ···.J 
' 

Flint Hills Resources, LP- Pine Bend Retinery 

Subpart GGCGG NOCS 

i 1 § 61 .342(a)(3), §61.346, j other parts of 40 CFR 61 

I 1 §61.354, and other parts of 40 i subparts A and FF as 

' i CFR 61 sub art Ff as required. I required. 

i Carbon Canisters Monitoring, emission I Reporting in accordance 

! (Process Vent Control Device) limitations, and work practice 1 with §61.357, and 

l

i standards in accordance with i §63.7950, §63.795 1, and 

!

. r § 61.342(a)(3), §61.346, 1'· other parts of 40 CFR 61 

§61.354, and other parts of 40 subparts A and FF as l 

CFR 61 sub art FF as re uired. ! re u.i.re_d. . ~ I Containers/Vacuum Trucks/Roll-

~ OffBins 

I "L-...._,.._.._ _______________ .. 

Monitoring, emission Reportmg m accordance 1 

limitations, and work practice with §6 1.357, and ! ' t ,. ' 

1 tandar?s in accordance with ! §63.7950, §63,79) I, and I 

1 §61.34:>, §61.354, §61.349, and other parts of40.CFR 61 

other parts of 40 CFR 61 1 subparts A and FF as .J' 

sub art FF as required. I required_. _ ___ __ _ _ 

(D) The type and quantity of hazardous air pollutants emitted by the source (or surrogate 

pollutants if specified in the relevant standard), reported in units and averaging times and 

in accordanee .with .. the tes't.met:hoq$:. pecjfied th~ reJe_vant stanc:J;ard;.:(§6.3~9(h)(2.){i)(D)J 

····· ,· .. · ... · .. .. .-, . 

The type ofHAPs emitted by the afftected sources are expected to be those HAP's that are 

commonly found at petroleum refineries including but not limited to benzene. toluene, xylene, 

ethylbenzene, cumene, and hexane. The quantity ofHAP's emitted by the affected sources will 

vary from year to year based on the type and size of remediation activities subject to 40 CFR 

subpart GGGGG being conducted at FHR. The control of .hazardous air pollutants (HAP) 

emissions from the affected remediation material management units is in compliance with the 

standards specitied in each applicable subpart except where otherwise noted in deviation andior 

periodic reports. Pursuant to §63 .7937(b)(3) and §63.7937(c)(3), remediation management units 

and process vents that are subject to another subpart under 40 CFR part 61 can control emissions 

by meeting the emiss-ion limitations and work practices of the applicable standard. All affected 

process vents and remedi ation management units at FHR are subject to other applicable standards 

as noted in Section A of this document. Therefore, FHR complies with the emission limitations 

for hazardous air pollutants within the Site Remediation MACT through compliance with other 

applicable 40 CFR part 61 or 40 CFR pat1 63 requirements. 

(E) If the relevant standard applies to both major and area sources, an analysis 

demonstrating whether the affected source is a major source (using the emissions data 

generated for this notification); (§63. 9(h)(2)(i)(E)) 

FHR is a major source as defined in §63.2 and is subject to the site remediation MACT standard. 

Section 63.788l(a)(3) confim1s that the site remediation MACT standard does not apply to area 
Flint Hills Resuurccs, LP - Pine Bend Refinery 

Subpart GGGGG NOCS 

sources as defined in §63.2. Therefore, FHR is not required to perform an analysis 

demonstrating whether the affectedsource is a major source. 

(F) A description of the air pollution control equipment (or method) for each emission 

point, including each control device (or method) for each hazardous air pollutant and the 

controlefficiency (percent) for each control device {or method); and (§63.9(h)(2)(i)(F)) 

The air pollution control equipment for each emission point has been summarized in Tables l 

and 2 of this Jetter. All air pollution control equipment meets the required control efficiency for 

each applicable subpart except where othetwise noted in deviation and/or periodic reports. The 

affected flares, thermal oxidizers, and carbon canisters meet the control device requirements as 

applicable in 40 CFR subpart 61 and/or 40 CFR Subpart 63. 

{G) A statement by the owner or operator of the affected existing, new, or reconstructed 

source as to whether the source bas complied with the relevant standard or other 

requirements. ·(§63.9(1t)(2)(i)(G)) 

FHR does hereby certify that the HAP emissions are controlled from the affected process vents to 

meet standards in another subpart under 40 CFR part·6J or40 CFR part 63 according to 

§63.7885(b){3) and §63.7937(b)(3)(i) and (ii}except where otherwise noted in deviation and/or 

periodic reports. 

FHR does hereby certifY that the HAP emissions are controlled from the affected RMMU to meet 

standards in another subpart under 40 CFR part 61 according to §63.7886(b)(3) and 

§63.7837(c)(3)(i) and (ii) except where otherwise noted in deviation and/or periodic reports. 

FHRdoes· hereby. certify that. equipment componen~s (pumps, va1 ves, e~~ .)assoCiated with the 

groundwater recovery systems at the FHR facility are not considered affected sources, because, 

pursuant to §63. 7882(a)(3)(i), these components contact remediation material that contains less 

than 10 percent by weight hazardous air pollutants. 

Continuous compliance with the applicable requirements of the Site Remediation MACT 

standard are met by complying with all applicable emissions limitations and work practice 

standards specified by the referenced part 61 and/or part 63 regulations for all affected 

remediation management and process vents. 
Subject: Flint Hitls Resources, LP Pine Bend Refinery ("Pine Bend Refinery") 

Notification ofCompUanceStatus (NOCS) 

40 CFR Part 63, Subparts GGGGG & A- Remediation MACT 

Internal Data Verification and Certification Form 

Date: November 3, 2006 

File No: 0041-15.01.06 

Reason for Submitting the NOCS 

FHR Pine Bend has certain units that are subject to the requirements of the Remediation 

MA:CT 40 CFR Subpart GGGGG. Subpart GGGGG allows sources that. are also subject 

to the · Benzene Waste Operations NESHAP (BWON) to the meet the GGGGG 

obligations by complying with BWON ·requirements. As indicated in FHR's initial 

compliance Jetter dated January22, 2004, FHR is utilizingBWON compliance option. 

It is uncle<l;f under the rules whether a source choosing the BWON option must meet the 

MACT Subpart A requirements, particularly the obligation to have a startup, shutdown, 

and m(llfunction plan (SSMP). FHR's initial compliance letter references a conversation 

with an EPAof:fidal who indicated that it was EPA's intent that no plan is necessary 

under these circumstances. 

To clarify t:his, FHRcontacted th EPAofficial who provided the init~alclarifi cf!!ion. 

. The following:}:s the-coil1111unicat1on (ema)id~te9 1 $1 ~006) r~ceived frqfu tl'le· officer . . -· ·· . 

on this topic: 

Section 63. 7886(b)(3) allows for compliance with a part 61 subpart for 

remediation material management' units where the VOHAP regulated under part 

63 subpart GGGGG is controlled through the part 61 subpart. That does not 

mean that a unit exempt under a part 6 I subpart is compliant with subpart 

GGGGG. If that requirement is mei, and remediation material management units 

are the only affected source subject to subpart GGGGG then the source 

complying with the part 61 subpart should follow the general provisions in part 

61 rather than part 63. 

If the facility also has affected sources subject to part 63 subpart GGGGG, then 

the general provisions in part 63 would apply for those sources. 

Greg Nizich, 

USEPA Office of Air Quality Planning and Standards Coatings and Chemicals 

Group 

919-541-3078 

Based on this clarification FHR concluded that general provisions of the 40 CFR 61 

Subpart A would not apply. As a result, startup, shutdown, and 

I 

! 

! . . ! 
malfunction (SSM) plans are not necessary fo r Site Remediation MACT affected 

equipment. 

-···------­ Signature of Pine Bend Air STA 

Krishna Row 

Signature of Pine Bend Project Manager 

Lowell Stolte 

Signature of Pine Bend Remediation Engineer 

Dana Slade 

Date 

ti(/ob_ 

Date 

o& 

Date 

IJ/zjo(p 

t1 1, /o ~ ·- ---t-+------- Date 
Facility Name:  Flint Hills Resources Pine Bend Refinery

Permit Number:  03700011‐012

APPENDIX G

FS009 PM, PM10, PM2.5 Calculations

(Available Electronically as a Word Document in the Central File of Delta)
APPENDIX G: FS009 PM, PM10, PM2.5 CALCULATIONS

FS009 Emissions Calculation Supplement

Overall Emissions Total

Total annual coke pad emissions are a function of 4 distinct activities which generate particulate emissions.

Total Coke Pad (PM/PM10/PM2.5) = A + B + C + D + E + F           Eq. 1

Where:

A = PM/PM10/PM2.5 emissions from loading and unloading activities

B = PM/PM10/PM2.5 emissions from unpaved roads ‐ pile creation

C = PM/PM10/PM2.5 emissions from rail shipments

D = PM/PM10/PM2.5 emissions from unpaved road truck traffic

E = PM/PM10/PM2.5 emissions from paved road truck traffic

F = coke pile wind erosion based PM/PM10/PM2.5 emissions

A. PM/PM10/PM2.5 Emissions from Loading and Unloading Activities1

Komatsu loading/unloading activity emissions are a function of 1) the amount of coke produced and shipped, 2)

average monthly wind speed, 3) coke moisture content, 4) the number of coke handling activities (e.g., coke

loaded to pile, coke loaded to rail, coke loaded to truck, coke fines management).

A = A1 x Cp + A2 x CS              Eq. 2

Where:

A = PM/PM10/PM2.5 emissions from loading and unloading activities

A1 = production activities emission factor (lb/ton)

Cp = quarterly coke production number is tracked by FHR Accounting and includes an assumed coke per drum

factor couple with pile scans to reconcile difference against the assumed amount of coke produced

A2 = shipping activities emission factor (lb/ton)

CS = amount of coke shipped by truck or rail which is tracked by FHR Accounting

A1. Loading/Unloading Emissions for Production Activities ‐ Coke is 1) loaded to a dump truck (conservative

since a portion is directly loaded to truck or rail car, 2) loaded to a pile, 3) loaded from a pile, 4) 25% of year

bridge crane down (x2 for pick up and drop), 5) coke fines handling and management which is 5% of production ‐

loaded to temporary pile, 6) fines handling and management at 5% of production ‐ loaded from temporary pile,

7) fines handling at 5% of production ‐ added to main pile after blending. The combination of these production

activities is equal to Fload.

A1 = Fload x ൥݇	ݔ	ሺ0.0032ሻ	ݔ 	ቀ

ೆ

ఱቁ

భ.య

ቀ

ಾ

మ ቁ

భ.ర൩ x

ଵ	௧௢௡

ଶ଴଴଴	௟௕             Eq. 3

A1 = (3 + 2 x 0.25 + 0.05 x 3) ൥݇	ݔ	ሺ0.0032ሻ	ݔ 	ቀ

ೆ

ఱቁ

భ.య

ቀ

ಾ

మ ቁ

భ.ర൩ x   ଵ	௧௢௡

ଶ଴଴଴	௟௕         Eq. 4

Where:

A1 = production activities emission factor (lb/ton)

Fload = production activities factor (dimensionless)

k = particle size multiplier, PM = 0.74, PM10 = 0.35, PM2.5 = 0.053

U = mean wind speed (mph), 10 from MSP data
M = material moisture content (%), 6.04% from 1987‐1988 data

Number of coke handling activities (2, 3) = fixed for transporting coke to the piles then truck or rail car but could

change fines handling practices to lower the number of handling activities

A2. Loading/Unloading Emissions for Shipment Activities ‐ Coke is 1) loaded from a pile (conservative since it

accounts for a few double movement activities), 2) loaded to a truck or rail car. The combination of these

production activities is equal to Fload.

A2 = Fload x ൥݇	ݔ	ሺ0.0032ሻ	ݔ 	ቀ

ೆ

ఱቁ

భ.య

ቀ

ಾ

మ ቁ

భ.ర൩ x   ଵ	௧௢௡

ଶ଴଴଴	௟௕             Eq. 5

A2 = 2 x ൥݇	ݔ	ሺ0.0032ሻ	ݔ 	ቀ

ೆ

ఱቁ

భ.య

ቀ

ಾ

మ ቁ

భ.ర൩ x   ଵ	௧௢௡

ଶ଴଴଴	௟௕        Eq. 6

Where:

A2 = shipment activities emission factor (lb/ton)

Fload = production activities factor (dimensionless)

k = particle size multiplier, PM = 0.74, PM10 = 0.35, PM2.5 = 0.053

U = mean wind speed (mph), 10 from MSP data

M = material moisture content (%), 6.04% from 1987‐1988 data

Number of coke handling activities (2) = fixed for transporting coke to the piles then truck or rail car but could

change fines handling practices to lower the number of handling activities

B. PM/PM10/PM2.5 Emissions from Unpaved Roads ‐ Pile Creation

Unpaved road traffic emissions are a function of 1) road silt content, 2) average vehicle weight, 3) vehicle miles

traveled (i.e., storage pile creation), 4) road watering control efficiency.

E = k x ቀ ௦

ଵଶቁ

௔

x  ቀ

ௐ

ଷ ቁ

௕

x (1 – CE)                 Eq. 7

Where:

E = size specific emission factor (lb/VMT)

s = surface material silt content (%), PM = 10.4, PM10 = 10.4, PM2.5 = 10.4, from 2003 data

W = mean vehicle weight (tons), Pile = 84.6

k = empirical constant (lb/VMT), PM = 4.9, PM10 = 1.5, PM2.5 = 0.15

a = empirical constant, PM = 0.7, PM10 = 0.9, PM2.5 = 0.9

b = empirical constant, PM = 0.45, PM10 = 0.45, PM2.5 = 0.45

CE = annual control efficiency = 57.6%, per the Fugitive Dust Control Plan = (80% control efficiency) x (80% of the

roads) x (90% days/year)

B = E x VMT                     Eq. 8

Where:

B = PM/PM10/PM2.5 emissions from unpaved road truck traffic for pile creation (lb/yr)

E = particle size specific emission factor (lb/VMT)

VMT = vehicle miles traveled from storage pile creation

C. PM/PM10/PM2.5 Emissions from Rail Shipments

Unpaved road traffic emissions are a function of 1) road silt content, 2) average vehicle weight, 3) vehicle miles

traveled (i.e., rail shipment), 4) road watering control efficiency.
E = k x ቀ ௦

ଵଶቁ

௔

x  ቀ

ௐ

ଷ ቁ

௕

x (1 – CE)                 Eq. 9

Where:

E = size specific emission factor (lb/VMT)

s = surface material silt content (%), PM = 10.4, PM10 = 10.4, PM2.5 = 10.4, from 2003 data

W = mean vehicle weight (tons), Rail = 78.5

k = empirical constant (lb/VMT), PM = 4.9, PM10 = 1.5, PM2.5 = 0.15

a = empirical constant, PM = 0.7, PM10 = 0.9, PM2.5 = 0.9

b = empirical constant, PM = 0.45, PM10 = 0.45, PM2.5 = 0.45

CE = annual control efficiency = 57.6%, per the Fugitive Dust Control Plan = (80% control efficiency) x (80% of the

roads) x (90% days/year)

C = E x VMT                     Eq. 10

Where:

C = PM/PM10/PM2.5 emissions from rail shipment (lb/yr)

E = particle size specific emission factor (lb/VMT)

VMT = vehicle miles traveled from rail shipment

D. PM/PM10/PM2.5 Emissions from Unpaved Road Truck Traffic2

Unpaved road traffic emissions are a function of 1) road silt content, 2) average vehicle weight (i.e., Komatsu

versus dump truck), 3) vehicle miles traveled (i.e., truck shipment), 4) road watering control efficiency.

E = k x ቀ ௦

ଵଶቁ

௔

x  ቀ

ௐ

ଷ ቁ

௕

x (1 – CE)                 Eq. 11

Where:

E = size specific emission factor (lb/VMT)

s = surface material silt content (%), PM = 10.4, PM10 = 10.4, PM2.5 = 10.4, from 2003 data

W = mean vehicle weight (tons), Truck = 46.9

k = empirical constant (lb/VMT), PM = 4.9, PM10 = 1.5, PM2.5 = 0.15

a = empirical constant, PM = 0.7, PM10 = 0.9, PM2.5 = 0.9

b = empirical constant, PM = 0.45, PM10 = 0.45, PM2.5 = 0.45

CE = annual control efficiency = 57.6%, per the Fugitive Dust Control Plan = (80% control efficiency) x (80% of the

roads) x (90% days/year)

D = E x VMT                     Eq. 12

Where:

D = PM/PM10/PM2.5 emissions from unpaved road truck traffic (lb/yr)

E = particle size specific emission factor (lb/VMT)

VMT = vehicle miles traveled from truck shipment

E. PM/PM10/PM2.5 Emissions from Paved Road Truck Traffic3

Paved road traffic emissions are a function of 1) road silt content, 2) average vehicle weight (i.e., semi‐truck), 3)

vehicle miles traveled, 4) road watering control efficiency.

E = k x (sL)0.91 x (W)1.02 x (1 – CE)                 Eq. 13

Where:
E = particulate emission factor (lb/VMT)

k = particle size multiplier (lb/VMT), PM = 0.011, PM10 = 0.0022, PM2.5 = 0.00054

sL = road surface silt loading (g/m2

), 12 g/m2, AP‐42 default value

W = average weight (tons) of the vehicles traveling the road, 27.3 tons, Olson Carrier vehicle weight

CE = annual control efficiency = 72%, per the Fugitive Dust Control Plan = (80% control efficiency) x (100% of the

haul road) x (90% days/year)

D = E x VMT                     Eq. 14

Where:

D = PM/PM10/PM2.5 emissions from unpaved road truck traffic

E = size specific emission factor (lb/VMT)

VMT = vehicle miles traveled, Gate 9 to coke pad

F. Coke Pile Wind Erosion Based PM/PM10/PM2.5 Emissions4

Wind erosion particulate emissions at the coke pile are a function of three primary variables: 1) acreage of the

coke pile, 2) silt content of the material in the coke pile and 3) the number of days in the year with a wind speed

exceeding 12 mph and annual days with precipitation.

WE = A x ቂ݇	ݔ	1.7	ݔ 	ቀ ௦

ଵ.ହቁ 	ݔ 	ቀ

ଷ଺ହି௣

ଶଷହ ቁ 	ݔ 	ቀ ௙ଵହቁቃ x ቀ ଷ଺ହଶ଴଴଴ቁ           Eq. 15

Where:

WE = Coke Pile Wind Erosion

A = coke storage area, number of coke piles and acreage with the piles; not a function of height

k = particle size multiplier, PM = 1.0, PM10 = 0.5, PM2.5 = 0.075

s = material silt content, 4.5%, fixed constant from historical information

p = annual precipitation days, 115 days from historical information

f = monthly percent of time wind speed is greater than 12 mph, 35%, fixed value

1 Equation from AP‐42 13.2.4 Equation (1), particle size multipliers from AP‐42 13.2.4, Mean wind speed is based on MSP data, Coke

moisture content is the average from May 1987 through December 1988 2 Empirical constants from AP‐42 Table 13.2.2‐2; Equation from AP‐42 13.2.2 Equation (1a) 3 Particle size multiplier from AP‐42 13.1.1; Equation from AP‐42 13.1.1 Equation (1) 4 Particle size multipliers from AP‐42 13.2.5; Equation from EPA‐450/3‐88‐008 Control of Fugitive Dust Sources which is referenced in AP‐

42 13.2.5