INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM A - GENERAL INFORMATION

Parent Company Information

Parent Company Glen Gery

Street Address- Line 1 1166 Spring Street

Street Address- Line 2

City Wyomissing

State PA

Zip code 19610

Mailing Address (if different)- Line 1

Mailing Address (if different)- Line 2

City

State

Zip code

Number of Employees in Parent Company >500

Dun and Bradstreet number 002355857

Facility Information

Facility 1 Facility 2 Facility 3 Facility 4 Facility 5 Facility 6 Facility 7 Facility 8 Facility 9 Facility 10

Facility ID GLEN-1 GLEN-2 GLEN-3 GLEN-4 GLEN-5 GLEN-6 GLEN-7 GLEN-8 GLEN-9 GLEN-10

Facility Name Glen-Gery Corporation - 

Bigler

Glen-Gery Corporation - 

Caledonia

Glen-Gery Corporation - 

Capitol

Glen-Gery Corporation - 

Iberia

Glen-Gery Corporation - 

Redfield

Glen-Gery CorporationHanleyGlen-Gery CorporationJersey ShaleGlen-Gery CorporationMarseillesGlen-Gery Corporation-Mid 

Atlantic Glen-Gery Corporation-York

Address 1 State Route #970 5692 Rinker Road 9905 Godwin Drive County Road #9 1519 Old Highway 6 Route #28 75 Hamilton Road 1401 Broadway Street 423 S. Pottsville Pike 1090 E. Boundary Ave

Address 2

City Bigler Caledonia Manassas Iberia Redfield Summerville Hillsborough Marseilles Shoemakersville York

County Clearfield Marion Manassas City Morrow Dallas Jefferson Somerset LaSalle Berks York

State PA OH VA OH IA PA NJ IL PA PA

Zip code 16825 43314 20108 43325 50233 15864 08844 61341 19555 17403

Mailing Address (if different)- Line 1

Mailing Address (if different)- Line 2

City

State

Zip code

Number of employees at facility 73 79 35 54 43 92 37 56 106 93

What is your size classification for HAP emissions? Major source Major source Major source Area Source (synthetic) Major source Area Source (synthetic) Area Source (true) Major source Major source Major source

Hours of operation for this facility (hr/yr) 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760

Facility's primary NAICS or SIC code 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251

Total Number of Periodic Kilns at this Facility 0 0 1 1 0 0 0 0 1 1

Total Number of Tunnel Kilns at this Facility 2 2 2 1 1 1 2 Permanently Closed 2 2 2

Contact Person for this ICR Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski

Contact Phone Number 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427

Contact Email Address mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

mike.krzyzanowski@oldcastl

eapg.com

090000648192f510

FORM A - General Information
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM B - KILN INFORMATION

Facility ID

Kiln ID(s) [Use the ID 

from your permit or 

assign using TK-1, 2, 

etc for tunnel and PK1,2, etc for periodic]Reporting year 

(if not 2007) Type of Kiln

If periodic, 

number of 

identical kilns 

included on this 

line Year Built

Stack 

Diameter 

(ft)

Major Products Types 

Fired in this Kiln (see 

list at bottom of 

spreadsheet)

Annual 

Operating 

Hours for Kiln

Does this kiln 

have an Air 

Pollution 

Control Device 

(APCD)?

 Full Design 

Capacity (tph)

Permitted 

Capacity (tph) 

if applicable

Actual 

Capacity 

Utilization (%) Primary Fuel Secondary Fuel

Percent Use of 

Secondary Fuel (% 

of operating time)

GLEN-1 TK-1 2007 Tunnel 1955 3.00 Face Brick 6225 No 16 7 71% Natural gas

GLEN-1 TK-2 2007 Tunnel 1973 3.00 Face Brick 6225 No 16 7 71% Natural gas

GLEN-2 TK-1 2007 Tunnel 1955 2.50 Face Brick 6408 No 9 73% Natural gas

GLEN-2 TK-2 2007 Tunnel 1955 2.50 Face Brick 6408 No 9 73% Natural gas

GLEN-3 TK - 1 2007 Tunnel-inactive 1952 3.18 Face Brick 0 No 17 9.9 0% Natural gas

GLEN-3 TK - 2 2007 Tunnel 1952 3.18 Face Brick 8760 No 17 9.9 100% Natural gas

GLEN-3 2007 Periodic-shuttle 2000 2.00 Special Shapes N/A No N/A N/A Natural gas

GLEN-4 TK-1 2007 Tunnel 1987 4.00 Face Brick 7752 Yes 18 88% Natural gas

GLEN-4 2007 Periodic-shuttle 1995 2.00 Special Shapes N/A No N/A N/A Natural gas

GLEN-5 TK-1 2007 Tunnel 1968 2.67 Face Brick 6552 No 11 9.9 75% Natural gas

GLEN-6 TK-1 2007

Tunneldemolished N/A NA N/A N/A No 13 N/A Natural gas

GLEN-6 TK-2 2007

Tunneldemolished N/A NA N/A N/A No 12 N/A Natural gas

GLEN-6 SID - 113 2007 Tunnel 2002 2.75 Face Brick 8640 Yes 15 99% Natural gas

GLEN-7 TK-1 2007 Tunnel-inactive Permanent Closure NA Face Brick 0 No 11 0% Natural gas

GLEN-7 TK-2 2007 Tunnel-inactive Permanent Closure - Oct 07 NA Face Brick 6552 No 8 75% Natural gas

GLEN-8 TK-A 2007 Tunnel 1989 4.00 Face Brick 0 Yes 16 0% Natural gas

GLEN-8 TK-B 2007 Tunnel 2000 4.00 Face Brick 6648 Yes 16 76% Natural gas

GLEN-9 TK- Harrop 2007 Tunnel 1973 4.00 Face Brick 7896 Yes 15 90% Natural gas

GLEN-9 TK-Bickley 2007 Tunnel 1970 4.00 Face Brick 7224 Yes 18 17.5 82% Natural gas

GLEN-9 SID - 110 2007 Periodic-shuttle 2000 2.00 Special Shapes N/A No N/A N/A Natural gas

GLEN-10 TK-1 2007 Tunnel 1955 28 x 34 rectangular Face Brick 7032 No 11 9.9 80% Natural gas

GLEN-10 TK-2 2007 Tunnel 1965 4.00 Face Brick 7896 Yes 20 15 90% Natural gas

GLEN-10 SID - 111 2007 Periodic-shuttle 1987 2.00 Special Shapes N/A No N/A N/A Natural gas

(a) Kiln size capacities should be in units of tons per hour (tph) of fired product

Brick & Pipe

Brick 

Brick Pavers

Clay Pipe/Flue Liners etc.

Clay Roofing Tile

Common Brick

Face Brick

Fire Brick

Fired Clay or Shale Brick

Flashed Product (fuel flashed)

Floor Tile

Reduction Fired Products

Special Shapes

Structual Tile

Structural Brick

Thin Brick

Types of products

For this question, indicate the general types of products that are made in the kiln, particularly if products other than standard or king brick are 

frequently made and if the type of product significantly impacts processing or production rate . Some example products are listed below. Use 

others, if necessary

FACILITY and KILN IDs GENERAL INFORMATION KILN SIZE (a) FUEL USAGE

090000648192f510

FORM B - Kiln Information 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM B - KILN INFORMATION

Facility ID

Kiln ID(s) [Use the ID 

from your permit or 

assign using TK-1, 2, 

etc for tunnel and PK1,2, etc for periodic]

GLEN-1 TK-1

GLEN-1 TK-2

GLEN-2 TK-1

GLEN-2 TK-2

GLEN-3 TK - 1

GLEN-3 TK - 2

GLEN-3

GLEN-4 TK-1

GLEN-4

GLEN-5 TK-1

GLEN-6 TK-1

GLEN-6 TK-2

GLEN-6 SID - 113

GLEN-7 TK-1

GLEN-7 TK-2

GLEN-8 TK-A

GLEN-8 TK-B

GLEN-9 TK- Harrop

GLEN-9 TK-Bickley

GLEN-9 SID - 110

GLEN-10 TK-1

GLEN-10 TK-2

GLEN-10 SID - 111

(a) Kiln size capacities should be in units of tons per hour (tph) of fired product

Brick & Pipe

Brick 

Brick Pavers

Clay Pipe/Flue Liners etc.

Clay Roofing Tile

Common Brick

Face Brick

Fire Brick

Fired Clay or Shale Brick

Flashed Product (fuel flashed)

Floor Tile

Reduction Fired Products

Special Shapes

Structual Tile

Structural Brick

Thin Brick

Types of products

For this question, indicate the general types of products that are made in the kiln, particularly if products other than standard or king brick are 

frequently made and if the type of product significantly impacts processing or production rate . Some example products are listed below. Use 

others, if necessary

FACILITY and KILN IDs

Back-up Fuel

Reason(s) backup would be 

used (e.g., NG 

curtailment)

Total time backup fuel was 

used during 

year (hr)

Do you vent 

this kiln to a 

sawdust 

dryer?

Sawdust 

Dryer ID 

(Assign)

Total Number 

of kilns vented 

to this Dryer

Average percent of 

operating time this 

kiln vents to dryer

Average 

percent of flow 

sent to dryer

Kiln batch 

capacity 

(tons)

Average batch 

cycle time (hr)

Average 

number of 

batch cycles 

per year

Average time 

required to load 

unfired shapes 

into kiln (hr)

Average time 

required to 

unload fired 

shapes from kiln 

(hr)

None

None

None

None

None

None

12 36 0 (2007) 8 8

None

None 4.5 42 60 9 7

None

None

None

None

None

None

None

None

None

None

None 15 58 65 16 16

None

None

None 12 35 75 8 12

FUEL USAGE FOR SAWDUST FIRED KILNS ONLY ADDITIONAL INFORMATION ON PERIODIC KILNS

090000648192f510

FORM B - Kiln Information 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM C - APCD INFORMATION

FACILITY AND KILN IDs

Facility ID

Kiln ID(s) [Use the ID 

from your permit or 

assign using TK-1, 2, 

etc for tunnel and 

PK-1,2, etc for 

periodic]

Control ID # (assign 

based on ID used in 

Title V or using CD-1, 2, 

etc) Type

Reason Control 

was Installed

Number of kilns 

vented to this 

control device

Year control device 

was installed Reagent Type

Reagent feedrate 

(value) Units/ time Total fan hp

Total hp for 

other motors

Water usage 

(gpd)

Added cooling 

air, acfm

Other utility 

requirements Units/time

GLEN-10 TK-2 CD-1

Dry Limestone Scrubber 

(DLA)

Comply with 

MACT 1 2007 limestone 50 lbs/hr 100 32 NA NA

GLEN-4 TK-1 CD-1

Dry Limestone Scrubber 

(DLA)

Comply with 

MACT 1 2006 limestone 80 lbs/hr 40 32 NA NA

GLEN-6 new CD-1 Wet Scrubber SO2 control 1 2003 50 50 20500

GLEN-8 TK-A CD-A

Dry Limestone Scrubber 

(DLA)

Comply with 

MACT 1 2006 limestone 141 lbs/hr 120 64 NA NA

GLEN-8 TK-B CD-B

Dry Limestone Scrubber 

(DLA)

Comply with 

MACT 1 2006 limestone 141 lbs/hr 120 64 NA NA

GLEN-9 TK-1 CD- Harrop

Dry Limestone Scrubber 

(DLA)

Comply with 

MACT 1 2007 limestone 94 lbs/hr 60 32 NA NA

GLEN-9 TK-2 CD- Bickley

Dry Limestone Scrubber 

(DLA)

Comply with 

MACT 1 2007 limestone 65 lbs/hr 60 32 NA NA

DESIGN AND OPERATING PARAMETERS

090000648192f510

FORM C - APCD Info 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM C - APCD INFORMATION

Facility ID

Kiln ID(s) [Use the ID 

from your permit or 

assign using TK-1, 2, 

etc for tunnel and 

PK-1,2, etc for 

periodic]

GLEN-10 TK-2

GLEN-4 TK-1

GLEN-6 new

GLEN-8 TK-A

GLEN-8 TK-B

GLEN-9 TK-1

GLEN-9 TK-2

Number of bags Bags- Length (ft) Bags- Width (ft) Bags- Diam (ft)

Bag- material of 

construction

Avg Life of bags 

(yrs) Cleaning method Air-to-cloth ratio

Cost of full set of 

bags

Avg. compressed 

air requirements, 

acfm

Is reagent 

recirculated or 

one-pass?

If recirculated, 

average ratio of 

recirculated to 

fresh reagent

Number of 

cascades

Do you use 

reconditioning 

drum/peeler?

What is the rate 

at which 

limestone is 

removed from 

the system as 

waste?

Yes

Yes

Yes

Yes

Yes

Yes

BAGHOUSE/FABRIC FILTER (Stand-alone or as Part of DLS/DIFF system) DIFF or DLS DLA

090000648192f510

FORM C - APCD Info 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM C - APCD INFORMATION

Facility ID

Kiln ID(s) [Use the ID 

from your permit or 

assign using TK-1, 2, 

etc for tunnel and 

PK-1,2, etc for 

periodic]

GLEN-10 TK-2

GLEN-4 TK-1

GLEN-6 new

GLEN-8 TK-A

GLEN-8 TK-B

GLEN-9 TK-1

GLEN-9 TK-2

WET SCRUBBER

If complying with 

the MACT, do 

you monitor 

pressure drop or 

use an 

alternative?

If complying with 

the MACT, how 

do you verify 

sufficient 

limestone in 

hopper?

Explain Other or 

Alternative

Type of scrubber 

(e.g., venturi)

Liquid flow rate 

(gal/min)

Pressure drop 

across scrubber 

(inches of water)

Design or 

Monitoring 

Parameter Units / Time

Design or 

Monitoring 

Parameter Units / Time

Design or 

Monitoring 

Parameter Units / Time

Alternative

Remote visual 

insp.

Alternative

Remote visual 

insp.

Spray Tower 230-500

2 (static 

Pressure)

Alternative

Remote visual 

insp.

Alternative

Remote visual 

insp.

Alternative

Remote visual 

insp.

Alternative

Remote visual 

insp.

DLA OTHER CONTROL (please identify parameters and units monitored to verify control is functioning properly)

090000648192f510

FORM C - APCD Info 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM D - TEST DATA

GENERAL INFORMATION TEST INFORMATION ADDITIONAL INFORMATION

FAC ID Control ID

Kiln/ 

Stack ID Test Date Report Date

Type of TestUncontrolled (or inlet to 

control), Controlled, 

Both HF HCl PM HAP Metals Other Reasons for Test

APCD Parameters Monitored 

During Test

Production rate of fired 

product during test (tph) Notes

GLEN-10 CD2 K2 Oct-07 Oct-07 Both X X X MACT Compliance

GLEN-2 K1 May-07 May-07 Uncontroilled X SO2 Title V requirement

GLEN-2 K2 May-07 May-07 Uncontrolled X SO2 Title V requirement

GLEN-4 CD1 K1 Apr-06 Apr-06 Both X X X SO2 MACT Compliance

GLEN-4

Periodicshuttle Apr-06 Apr-06 Uncontrolled X X X SO2 Title V requirement

GLEN-6 CD1 K1 Apr-05 Apr-05 Both X X X

SO2, H2SO4, 

NOx Title V requirement

GLEN-8 CDA KA Nov-06 Nov-06 Both X X X MACT Compliance

GLEN-8 CDB KB Nov-06 Nov-06 Both X X X MACT Compliance

GLEN-8 CDB KB May-07 May-07 Both X X X Limestone Change in DLA

GLEN-9 CD Harrop TK Harrop Oct-07 Oct-07 Both X X X VE MACT Compliance

GLEN-9 CD Bickley TK Bickely Oct-07 Oct-07 Both X X X VE MACT Compliance

POLLUTANTS TESTED (Please put X in box to indicate pollutant 

was tested)

090000648192f510

FORM D - Test Data 11/17/2014
FACILITY ID: Company Average with DLA's

Please provide the following information for January 2008, if available for your facility

Electricity cost, $/kwh 0.07

Reagent: Limestone

Reagent Cost, $/ton $24/ton + misc fees/surcharges

Waste Reagent disposal cost, $/ton $62/ton + misc fees/surcharges

Water treatment costs, $/gal

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity

Estimated 

Hours Frequency Staff Level

Develop a start-up, shutdown, and 

malfunction plan Develop plan and educate staff 25 Engineer

Develop and implement an operating, 

maintenance, and monitoring plan Develop plan and educate staff 25 Engineer

Bag replacement Replace single bag

Bag replacement Replace all bags

Maintain free-flowing lime (Describe action 

in next box and then add estimated burden)

Daily Maintenance (list activity(ies) in next 

column)

Weekly Maintenance (list activity(ies) in next 

column)

Monthly Maintenance (list activity(ies) in 

next column)

Semi-Annual Maintenance (list activity(ies) in 

next column)

Yearly Maintenance (list activity(ies) in next 

column)

Other Frequency Maintenance (specify 

frequency and list activity(ies) in next 

column)

Meet requirement to "maintain adequate 

amount of limestone in hopper." (Describe 

action taken in next box, then add estimated 

burden). If different approaches are taken at 

different plants, please add rows and provide 

information on each approach

Daily visual inspection of remote level 

indicators

0.25 Daily

Operator

Daily Maintenance (list activity(ies) in next 

column)

Limestone storage level check

Limestone extraction time check

Pressure tap inspection

Visible emission from stack check

0.25 hrs

0.25 hrs

0.25 hrs

0.25 hrs

Daily

Operator

Weekly Maintenance (list activity(ies) in next 

column)

Scrubber waste screen analysis

Pipe cleaner air pressure check

4 hrs

0.5 hrs

Weekly

Operator

Monthly Maintenance (list activity(ies) in 

next column)

Lime waste weight check

Component greasing

Bypass damper operational check

Shutoff damper operational check

2 hrs

0.75 hrs

0.5 hrs

0.5 hrs

Monthly

Maintenance

Semi-Annual Maintenance (list activity(ies) in 

next column)

Gearbox oil level check

Peeling drum inspection

Electrical cabinet cleaning

0.75 hrs

0.75 hrs

1 hrs

Semi-Annual

Maintenance

Yearly Maintenance (list activity(ies) in next 

column)

Level detector continuity check

Delta P transmitter calibration

Pressure switch check

2 hrs

0.5 hrs

0.5 hrs

Yearly

Maintenance

Other Frequency Maintenance (specify 

frequency and list activity(ies) in next 

column)

Bi-annual gearbox oil replacement

Quarterly pipe cleaner operational check

Quarterly cabinet A/C inspection

1 hrs

0.5 hrs

0.5 hrs

Bi-Ann.

Quarterly

Quarterly

Maintenance

Control Device: 

Compliance demonstration Activity (describe 

and estimate burden) pH testing 0.25 daily Operator

Compliance demonstration Activity (describe 

and estimate burden) Recirculation Flow Test 0.25 daily Operator

Compliance demonstration Activity (describe 

and estimate burden) Record Keeping 0.25 daily Operator

Daily Maintenance (list activity(ies) in next 

column)

pH probe cleaning

Strainer basket cleanout

0.25

0.25

daily

daily Operator

Weekly Maintenance (list activity(ies) in next 

column)

Monthly Maintenance (list activity(ies) in 

next column)

Semi-Annual Maintenance (list activity(ies) in 

next column)

Yearly Maintenance (list activity(ies) in next 

column)

Other Frequency Maintenance (specify 

frequency and list activity(ies) in next 

column)

Complete cleanout of scrubber - 6 

maintenance people 12 hrs Quarterly Maintenance

Test Costs

Stack Test Year

Test Methods (please list all test methods 

conducted during stack test)

Uncontrolled 

(include 

uncontrolled 

stack or APCD 

inlet)? 

Controlled? 

Both? Cost ($)

Notes (Include Any 

site/preparation 

costs not included in 

estimate)

Hanley 2005 1, 2, 3, 4, 5, 26A, 8, 205, 3A, 7E Both 17100 1000

Marseilles 2006 1, 2, 3, 4, 5, 6, 26A Both 15150 1000

Iberia 2006 1, 2, 3, 4, 5, 6, 26A Both 19500 1000

Marseilles 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 10930 1000

Mid-Atlantic 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 18220 1000

Caledonia 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 11120 1000

York 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 16110 1000

On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit 

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test

Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy 

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of 

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

090000648192f510

FORM E - Monit-Other Costs 11/17/2014
FACILITY ID: GLEN-6 - Wet Scrubber

Please provide the following information for January 2008, if available for your facility

Electricity cost, $/kwh 0.07

Reagent: Magnesium Hydroxide

Reagent Cost, $/ton $388

Waste Reagent disposal cost, $/ton $40

Water treatment costs, $/gal 0.15

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity

Estimated 

Hours Frequency Staff Level

Develop a start-up, shutdown, and 

malfunction plan Develop plan and educate staff 25 Engineer

Develop and implement an operating, 

maintenance, and monitoring plan Develop plan and educate staff 25 Engineer

Bag replacement Replace single bag

Bag replacement Replace all bags

Maintain free-flowing lime (Describe action 

in next box and then add estimated burden)

Daily Maintenance (list activity(ies) in next 

column)

Weekly Maintenance (list activity(ies) in next 

column)

Monthly Maintenance (list activity(ies) in 

next column)

Semi-Annual Maintenance (list activity(ies) in 

next column)

Yearly Maintenance (list activity(ies) in next 

column)

Other Frequency Maintenance (specify 

frequency and list activity(ies) in next 

column)

Meet requirement to "maintain adequate 

amount of limestone in hopper." (Describe 

action taken in next box, then add estimated 

burden). If different approaches are taken at 

different plants, please add rows and provide 

information on each approach

Daily visual inspection of remote level 

indicators

0.25 Daily

Operator

Daily Maintenance (list activity(ies) in next 

column)

Limestone storage level check

Limestone extraction time check

Pressure tap inspection

Visible emission from stack check

0.25 hrs

0.25 hrs

0.25 hrs

0.25 hrs

Daily

Operator

Weekly Maintenance (list activity(ies) in next 

column)

Scrubber waste screen analysis

Pipe cleaner air pressure check

4 hrs

0.5 hrs

Weekly

Operator

Monthly Maintenance (list activity(ies) in 

next column)

Lime waste weight check

Component greasing

Bypass damper operational check

Shutoff damper operational check

2 hrs

0.75 hrs

0.5 hrs

0.5 hrs

Monthly

Maintenance

Semi-Annual Maintenance (list activity(ies) in 

next column)

Gearbox oil level check

Peeling drum inspection

Electrical cabinet cleaning

0.75 hrs

0.75 hrs

1 hrs

Semi-Annual

Maintenance

Yearly Maintenance (list activity(ies) in next 

column)

Level detector continuity check

Delta P transmitter calibration

Pressure switch check

2 hrs

0.5 hrs

0.5 hrs

Yearly

Maintenance

Other Frequency Maintenance (specify 

frequency and list activity(ies) in next 

column)

Bi-annual gearbox oil replacement

Quarterly pipe cleaner operational check

Quarterly cabinet A/C inspection

1 hrs

0.5 hrs

0.5 hrs

Bi-Ann.

Quarterly

Quarterly

Maintenance

Control Device: 

Compliance demonstration Activity (describe 

and estimate burden) pH testing 0.25 daily Operator

Compliance demonstration Activity (describe 

and estimate burden) Recirculation Flow Test 0.25 daily Operator

Compliance demonstration Activity (describe 

and estimate burden) Record Keeping 0.25 daily Operator

Daily Maintenance (list activity(ies) in next 

column)

pH probe cleaning

Strainer basket cleanout

0.25

0.25

daily

daily Operator

Weekly Maintenance (list activity(ies) in next 

column)

Monthly Maintenance (list activity(ies) in 

next column)

Semi-Annual Maintenance (list activity(ies) in 

next column)

Yearly Maintenance (list activity(ies) in next 

column)

Other Frequency Maintenance (specify 

frequency and list activity(ies) in next 

column)

Complete cleanout of scrubber - 6 

maintenance people 12 hrs Quarterly Maintenance

Test Costs

Stack Test Year

Test Methods (please list all test methods 

conducted during stack test)

Uncontrolled 

(include 

uncontrolled 

stack or APCD 

inlet)? 

Controlled? 

Both? Cost ($)

Notes (Include Any 

site/preparation 

costs not included in 

estimate)

Hanley 2005 1, 2, 3, 4, 5, 26A, 8, 205, 3A, 7E Both 17100 1000

Marseilles 2006 1, 2, 3, 4, 5, 6, 26A Both 15150 1000

Iberia 2006 1, 2, 3, 4, 5, 6, 26A Both 19500 1000

Marseilles 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 10930 1000

Mid-Atlantic 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 18220 1000

Caledonia 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 11120 1000

York 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 16110 1000

On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit 

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test

Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy 

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of 

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

090000648192f510

FORM E - Monit-Other Costs (2) 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM F - ECONOMICS IMPACTS INFORMATION

Product Selling Price Labor Rates as of January 2008

Facility ID Product type

Average Selling Price 

per Ton ($)

Reporting Year for 

Selling Price (if not 

2007)

Operator wage 

rate, $/hr

Maintenance wage 

rate, $/hr

Engineer wage 

rate, $/hr

Managerial/Supervisory 

wage rate, $/hr

This information is considered CONFIDENTIAL BUSINESS INFORMATION and is being 

submitted seperately as directed.

090000648192f510

FORM F - Economics Info 11/17/2014
INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

FORM G - ADDITIONAL QUESTIONS

Question Response

1. Please provide a copy of the cost estimate for your selected 

control device and explain any differences between the estimated 

and final installed costs. Costs should include costs for ancillary 

equipment, such as reconditioning drums, water treatment 

systems, etc

Total Costs:

Marseilles (2 DLA's): $3,120,000

Iberia (1 DLA): $860,000

Mid-Atlantic (2 DLA's): $1,710,000

York (1 DLA): $890,000

2. Do you currently do any work or operating practices (i.e., other 

than the use of an air pollution control device) that would have an 

impact on HF, HCl, or PM emissions from your kilns? If yes, please 

explain. No

3. Do you have any data available on the fluorine or chlorine 

contents of your raw materials? If yes, please explain the types of 

information you have, the test method used to determine these 

contents, the frequency in which you test your raw materials, and 

any other information you feel is relevant to this discussion.

Yes, both fluorine and chlorine mass balance analysis. Testing 

performed by NBRC. Typically done in conjunction with stack 

testing

4. If you answered YES to #3, please include copies of your raw 

material testing for either: the past two months OR the past 10 

tests, whichever is more. Please indicate which you are submitted 

in the response section to this question.

Submitting raw material mass balance testing that was 

conducted in conjunction with the stack testing.

*Mass Balance Testing located on Data CD

5. If you operate periodic kilns, please provide a time-temperature 

profile for each typical batch cycle. The profiles should show the 

duration of each temperature phase of the cycle from the time the 

kiln is fired to the time when the fired shapes can be removed 

from the kiln. (See instructions for example profile.) Also provide 

the additional information requested on Form B.

Pre-heat - 24

Firing - 4

Cool-down - 15

*See Periodic Kiln Profile Tab for typical time/temperature 

profile

6. If you operate periodic kilns, do you have any information 

regarding technological and/or economic limitations to testing 

those kilns?

Batch load tonnage variability as well as the "firing zone" time, 

limit the accuracy of such testing. Due to actual firing time, 

running three tests on the same batch may not be practical in 

achieving an accurate average

7. Please provide a copy of a process flow diagram for your facility, 

if available.

Flow diagrams have been included from Glen-Gery's 

Pennsylvania Facilities. Specific flow diagrams for all other 

facilities are not available. However, all Glen-Gery Facilities 

follow the same typical flow as represented in Fig. 11.3-1 of 

section 11.3 Brick and Structural Clay Product Manufacturing - 

AP-42 Emission Factors. 

*Flow Diagrams located on Data CD

090000648192f510

FORM G - Additional Questions 11/17/2014
0

200

400

600

800

1000

1200

1400

1600

1800

2000

1 4 7 10 13 16 19 22 25 28 31 34 37 40 43

Te

m

p

erature (F)

Time (Hours)

Glen-Gery Corporation - York Plant

Typical Periodic Kiln Profile
These are the picklists for the other tables - this sheet will be hidden when the survey is sent to facilities.

CORPSIZE HAPSIZE KILNTYPE FUEL SECFUEL CONTROL REASON YESNO TESTS STAFF RECIR DLA1 DLA2 Yes

 0-99 Major source Tunnel Natural gas None

Dry Limestone 

Adsorber (DLA)

Comply with 

MACT Yes Uncontrolled Operator Recirculated

Pressure 

Drop

Daily climb to 

hopper

100-249 Area Source (true)

Tunnel- low profile or 

roller Sawdust

Natural 

gas

Dry Injection/Fabric 

Filter (DIFF)

Become 

Synthetic 

Minor No Controlled Maintenance One pass Alternative

Remote visual 

insp.

249-499 Area Source (synthetic) Tunnel-inactive Coal Sawdust

Dry Lime Scrubber 

(DLS) SO2 control Both Engineer

Fill/discharge 

records

>500 Not sure Periodic Fuel Oil Coal Wet Scrubber

Particulate/ 

opac. control Manager Other

Periodic-shuttle Landfill/Biogas Fuel Oil

Fabric Filter/ 

Baghouse only Other

Periodic-beehive Other Propane

Lime system 

(unsure if DIFF or 

DLS)

Landfilll/ 

Biogas

Spray Dryer/ 

Electrostatic 

Precipitator

Other Other