**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM A - GENERAL INFORMATION**

**Parent Company Information** Parent Company Glen Gery Street Address- Line 1 1166 Spring Street Street Address- Line 2 City Wyomissing State PA Zip code 19610 Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of Employees in Parent Company >500 Dun and Bradstreet number 002355857

**Facility Information**

Facility 1 Facility 2 Facility 3 Facility 4 Facility 5 Facility 6 Facility 7 Facility 8 Facility 9 Facility 10 Facility ID GLEN-1 GLEN-2 GLEN-3 GLEN-4 GLEN-5 GLEN-6 GLEN-7 GLEN-8 GLEN-9 GLEN-10 Facility Name Glen-Gery Corporation - Bigler Glen-Gery Corporation - Caledonia Glen-Gery Corporation - Capitol Glen-Gery Corporation - Iberia Glen-Gery Corporation - Redfield Glen-Gery CorporationHanley Glen-Gery CorporationJersey Shale Glen-Gery CorporationMarseilles Glen-Gery Corporation-Mid Atlantic Glen-Gery Corporation-York
Address 1 State Route #970 5692 Rinker Road 9905 Godwin Drive County Road #9 1519 Old Highway 6 Route #28 75 Hamilton Road 1401 Broadway Street 423 S. Pottsville Pike 1090 E. Boundary Ave Address 2 City Bigler Caledonia Manassas Iberia Redfield Summerville Hillsborough Marseilles Shoemakersville York County Clearfield Marion Manassas City Morrow Dallas Jefferson Somerset LaSalle Berks York State PA OH VA OH IA PA NJ IL PA PA Zip code 16825 43314 20108 43325 50233 15864 08844 61341 19555 17403 Mailing Address (if different)- Line 1 Mailing Address (if different)- Line 2 City State Zip code Number of employees at facility 73 79 35 54 43 92 37 56 106 93 What is your size classification for HAP emissions? Major source Major source Major source Area Source (synthetic) Major source Area Source (synthetic) Area Source (true) Major source Major source Major source Hours of operation for this facility (hr/yr) 8760 8760 8760 8760 8760 8760 8760 8760 8760 8760 Facility's primary NAICS or SIC code 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 Total Number of Periodic Kilns at this Facility 0 0 1 1 0 0 0 0 1 1 Total Number of Tunnel Kilns at this Facility 2 2 2 1 1 1 2 Permanently Closed 2 2 2 Contact Person for this ICR Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Mike Krzyzanowski Contact Phone Number 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427 610-562-6427
Contact Email Address mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com mike.krzyzanowski@oldcastl eapg.com

090000648192f510 FORM A - General Information

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM B - KILN INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic]Reporting year

(if not 2007) Type of Kiln If periodic, number of identical kilns included on this line Year Built Stack Diameter (ft) Major Products Types

Fired in this Kiln (see list at bottom of spreadsheet) Annual

Operating Hours for KilnDoes this kiln

have an Air Pollution Control Device (APCD)? Full Design

Capacity (tph) Permitted

Capacity (tph) if applicable Actual

Capacity Utilization (%)Primary Fuel Secondary Fuel Percent Use of Secondary Fuel (% of operating time) GLEN-1 TK-1 2007 

### Tunnel 1955 3.00 Face Brick 6225 

### No 16 7 71% Natural gas GLEN-1 TK-2 2007 

### Tunnel 1973 3.00 Face Brick 6225 

### No 16 7 71% Natural gas GLEN-2 TK-1 2007 

### Tunnel 1955 2.50 Face Brick 6408 

### No 9 73% Natural gas GLEN-2 TK-2 2007 

### Tunnel 1955 2.50 Face Brick 6408 

### No 9 73% Natural gas GLEN-3 TK - 1 2007 

### Tunnel-inactive 1952 3.18 Face Brick 0 

### No 17 9.9 0% Natural gas GLEN-3 TK - 2 2007 

### Tunnel 1952 3.18 Face Brick 8760 

### No 17 9.9 100% Natural gas GLEN-3 2007 

### Periodic-shuttle 2000 2.00 Special Shapes N/A No N/A N/A Natural gas GLEN-4 TK-1 2007 

### Tunnel 1987 4.00 Face Brick 7752 

### Yes 18 88% Natural gas GLEN-4 2007 

### Periodic-shuttle 1995 2.00 Special Shapes N/A No N/A N/A Natural gas GLEN-5 TK-1 2007 

### Tunnel 1968 2.67 Face Brick 6552 

### No 11 9.9 75% Natural gas

GLEN-6 TK-1 2007 

### Tunneldemolished N/A NA N/A N/A 

### No 13 N/A Natural gas

GLEN-6 TK-2 2007 

### Tunneldemolished N/A NA N/A N/A 

### No 12 N/A Natural gas GLEN-6 SID - 113 2007 

### Tunnel 2002 2.75 Face Brick 8640 

### Yes 15 99% Natural gas GLEN-7 TK-1 2007 

### Tunnel-inactivePermanent Closure NA Face Brick 0 

### No 11 0% Natural gas GLEN-7 TK-2 2007 

### Tunnel-inactivePermanent Closure - Oct 07 NA Face Brick 6552 

### No 8 75% Natural gas GLEN-8 TK-A 2007 

### Tunnel 1989 4.00 Face Brick 0 Yes 

### 16 0% Natural gas GLEN-8 TK-B 2007 

### Tunnel 2000 4.00 Face Brick 6648 Yes 

### 16 76% Natural gas GLEN-9 TK- Harrop 2007 

### Tunnel 1973 4.00 Face Brick 7896 

### Yes 15 90% Natural gas GLEN-9 TK-Bickley 2007 

### Tunnel 1970 4.00 Face Brick 7224 

### Yes 18 17.5 82% Natural gas GLEN-9 SID - 110 2007 

### Periodic-shuttle 2000 2.00 Special Shapes N/A No N/A 

### N/A Natural gas GLEN-10 TK-1 2007 

### Tunnel 1955 28 x 34 rectangular 

### Face Brick 7032 

### No 11 9.9 80% Natural gas GLEN-10 TK-2 2007 

### Tunnel 1965 4.00 Face Brick 7896 

### Yes 20 15 90% Natural gas GLEN-10 SID - 111 2007 

### Periodic-shuttle 1987 2.00 Special Shapes N/A No N/A 

### N/A Natural gas 

### (a)Kiln size capacities should be in units of tons per hour (tph) of fired product

Brick & Pipe
Brick Brick Pavers Clay Pipe/Flue Liners etc. Clay Roofing Tile Common Brick Face Brick Fire Brick Fired Clay or Shale Brick Flashed Product (fuel flashed) Floor Tile Reduction Fired Products Special Shapes Structual Tile Structural Brick Thin Brick Types of products For this question, indicate the general types of products that are made in the kiln, particularly if products other than standard or king brick are frequently made and if the type of product significantly impacts processing or production rate . Some example products are listed below. Use others, if necessary FUEL USAGE KILN SIZE**(a)** FACILITY and KILN IDs GENERAL INFORMATION

090000648192f510 FORM B - Kiln Information 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM B - KILN INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic] GLEN-1 TK-1 GLEN-1 TK-2 GLEN-2 TK-1 GLEN-2 TK-2 GLEN-3 TK - 1 GLEN-3 TK - 2 GLEN-3 GLEN-4 TK-1 GLEN-4 GLEN-5 TK-1

GLEN-6 TK-1

GLEN-6 TK-2 GLEN-6 SID - 113 GLEN-7 TK-1 GLEN-7 TK-2 GLEN-8 TK-A GLEN-8 TK-B GLEN-9 TK- Harrop GLEN-9 TK-Bickley GLEN-9 SID - 110 GLEN-10 TK-1 GLEN-10 TK-2 GLEN-10 SID - 111 

### (a)Kiln size capacities should be in units of tons per hour (tph) of fired product

Brick & Pipe
Brick Brick Pavers Clay Pipe/Flue Liners etc. Clay Roofing Tile Common Brick Face Brick Fire Brick Fired Clay or Shale Brick Flashed Product (fuel flashed) Floor Tile Reduction Fired Products Special Shapes Structual Tile Structural Brick Thin Brick Types of products For this question, indicate the general types of products that are made in the kiln, particularly if products other than standard or king brick are frequently made and if the type of product significantly impacts processing or production rate . Some example products are listed below. Use others, if necessary FACILITY and KILN IDs

Back-up FuelReason(s) backup would be used (e.g., NG curtailment)Total time backup fuel was used during year (hr) Do you vent

this kiln to a sawdust dryer? Sawdust

Dryer ID (Assign)Total Number

of kilns vented to this DryerAverage percent of

operating time this kiln vents to dryer Average

percent of flow sent to dryer Kiln batch

capacity (tons) Average batch

cycle time (hr)Average

number of batch cycles per year Average time

required to load unfired shapes into kiln (hr) Average time

required to unload fired shapes from kiln (hr) None None None None None None 

### 12 36 0 (2007) 8 8 None None 

### 4.5 42 60 9 7 None

None

None None None None None None None None None 

### 15 58 65 16 16 None None None 

### 12 35 75 8 12 ADDITIONAL INFORMATION ON PERIODIC KILNS FOR SAWDUST FIRED KILNS ONLY FUEL USAGE

090000648192f510 FORM B - Kiln Information 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION**  FACILITY AND KILN IDs

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] Control ID # (assign

based on ID used in Title V or using CD-1, 2, etc) Type Reason Control was Installed Number of kilns

vented to this control deviceYear control device

was installed Reagent TypeReagent feedrate (value) Units/ time Total fan hp Total hp for other motors Water usage

(gpd) Added cooling

air, acfm Other utility

requirements Units/time

GLEN-10 TK-2 CD-1 Dry Limestone Scrubber (DLA) Comply with MACT 1 2007 limestone 50 lbs/hr 100 32 NA NA

GLEN-4 TK-1 CD-1 Dry Limestone Scrubber (DLA) Comply with MACT 1 2006 limestone 80 lbs/hr 40 32 NA NA

GLEN-6 new CD-1 Wet Scrubber SO2 control 1 2003 50 50 20500

GLEN-8 TK-A CD-A Dry Limestone Scrubber (DLA) Comply with MACT 1 2006 limestone 141 lbs/hr 120 64 NA NA

GLEN-8 TK-B CD-B Dry Limestone Scrubber (DLA) Comply with MACT 1 2006 limestone 141 lbs/hr 120 64 NA NA

GLEN-9 TK-1 CD- Harrop Dry Limestone Scrubber (DLA) Comply with MACT 1 2007 limestone 94 lbs/hr 60 32 NA NA

GLEN-9 TK-2 CD- Bickley Dry Limestone Scrubber (DLA) Comply with MACT 1 2007 limestone 65 lbs/hr 60 32 NA NA DESIGN AND OPERATING PARAMETERS

090000648192f510 FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic]

GLEN-10 TK-2

GLEN-4 TK-1

GLEN-6 new

GLEN-8 TK-A

GLEN-8 TK-B

GLEN-9 TK-1

GLEN-9 TK-2 Number of bagsBags- Length (ft)Bags- Width (ft)Bags- Diam (ft)Bag- material of construction Avg Life of bags

(yrs) Cleaning methodAir-to-cloth ratioCost of full set of bags Avg. compressed

air requirements, acfm Is reagent

recirculated or one-pass? If recirculated,

average ratio of recirculated to fresh reagent Number of

cascades Do you use

reconditioning drum/peeler?What is the rate

at which limestone is removed from the system as waste?

Yes

Yes

Yes

Yes

Yes

Yes DLA DIFF or DLS BAGHOUSE/FABRIC FILTER (Stand-alone or as Part of DLS/DIFF system)

090000648192f510 FORM C - APCD Info 11/17/2014**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM C - APCD INFORMATION** 

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic]

GLEN-10 TK-2

GLEN-4 TK-1

GLEN-6 new

GLEN-8 TK-A

GLEN-8 TK-B

GLEN-9 TK-1

GLEN-9 TK-2 WET SCRUBBER

If complying with the MACT, do you monitor pressure drop or

use an alternative?If complying with

the MACT, how do you verify sufficient limestone in hopper? Explain Other or

Alternative Type of scrubber

(e.g., venturi) Liquid flow rate

(gal/min) Pressure drop

across scrubber (inches of water) Design or

Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time

Alternative Remote visual

insp.

Alternative Remote visual

insp.

Spray Tower 230-500 2 (static Pressure)

Alternative Remote visual

insp.

Alternative Remote visual

insp.

Alternative Remote visual

insp.

Alternative Remote visual

insp. OTHER CONTROL (please identify parameters and units monitored to verify control is functioning properly) DLA

090000648192f510 FORM C - APCD Info 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM D - TEST DATA**

GENERAL INFORMATION TEST INFORMATION ADDITIONAL INFORMATION

FAC ID Control IDKiln/ Stack IDTest Date Report Date Type of TestUncontrolled (or inlet to control), Controlled, Both HF HCl PM HAP Metals Other Reasons for Test APCD Parameters Monitored During Test Production rate of fired product during test (tph) Notes GLEN-10CD2 K2 Oct-07 Oct-07 Both X X X MACT Compliance GLEN-2 K1 May-07 May-07 Uncontroilled X SO2 Title V requirement GLEN-2 K2 May-07 May-07 Uncontrolled X SO2 Title V requirement GLEN-4 CD1 K1 Apr-06 Apr-06 Both X X X SO2 MACT Compliance

GLEN-4 Periodicshuttle Apr-06 Apr-06 Uncontrolled X X X SO2 Title V requirement

GLEN-6 CD1 K1 Apr-05 Apr-05 Both X X X SO2, H2SO4, NOx Title V requirement GLEN-8 CDA KA Nov-06 Nov-06 Both X X X MACT Compliance GLEN-8 CDB KB Nov-06 Nov-06 Both X X X MACT Compliance GLEN-8 CDB KB May-07 May-07 Both X X X Limestone Change in DLA

GLEN-9 CD HarropTK Harrop Oct-07 Oct-07 Both X X X VE MACT Compliance

GLEN-9 CD BickleyTK Bickely Oct-07 Oct-07 Both X X X VE MACT Compliance POLLUTANTS TESTED (Please put X in box to indicate pollutant was tested)

090000648192f510 FORM D - Test Data 11/17/2014FACILITY ID: Company Average with DLA's

Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh 0.07 Reagent: Limestone Reagent Cost, $/ton $24/ton + misc fees/surcharges Waste Reagent disposal cost, $/ton $62/ton + misc fees/surcharges Water treatment costs, $/gal

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 25 Engineer Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 25 Engineer

Bag replacement Replace single bag Bag replacement Replace all bags
Maintain free-flowing lime (Describe action in next box and then add estimated burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach Daily visual inspection of remote level indicators 0.25 Daily

Operator

Daily Maintenance (list activity(ies) in next column) Limestone storage level check Limestone extraction time check Pressure tap inspection Visible emission from stack check 0.25 hrs 0.25 hrs 0.25 hrs 0.25 hrs Daily

Operator
Weekly Maintenance (list activity(ies) in next column) Scrubber waste screen analysis Pipe cleaner air pressure check 4 hrs 0.5 hrs Weekly

Operator

Monthly Maintenance (list activity(ies) in next column) Lime waste weight check Component greasing Bypass damper operational check Shutoff damper operational check 2 hrs 0.75 hrs 0.5 hrs 0.5 hrs Monthly

Maintenance
Semi-Annual Maintenance (list activity(ies) in next column) Gearbox oil level check Peeling drum inspection Electrical cabinet cleaning 0.75 hrs 0.75 hrs 1 hrs Semi-Annual

Maintenance
Yearly Maintenance (list activity(ies) in next column) Level detector continuity check Delta P transmitter calibration Pressure switch check 2 hrs 0.5 hrs 0.5 hrs Yearly

Maintenance
Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Bi-annual gearbox oil replacement Quarterly pipe cleaner operational check Quarterly cabinet A/C inspection 1 hrs 0.5 hrs

0.5 hrs Bi-Ann.

Quarterly Quarterly Maintenance

Control Device: Compliance demonstration Activity (describe and estimate burden) pH testing 0.25daily Operator Compliance demonstration Activity (describe and estimate burden) Recirculation Flow Test 0.25daily Operator Compliance demonstration Activity (describe and estimate burden) Record Keeping 0.25daily Operator

Daily Maintenance (list activity(ies) in next column) pH probe cleaning Strainer basket cleanout 0.25 0.25 daily

daily Operator Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Complete cleanout of scrubber - 6 maintenance people 12 hrs Quarterly Maintenance

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) Hanley 2005 1, 2, 3, 4, 5, 26A, 8, 205, 3A, 7E Both 17100 1000 Marseilles 2006 1, 2, 3, 4, 5, 6, 26A Both 15150 1000 Iberia 2006 1, 2, 3, 4, 5, 6, 26A Both 19500 1000 Marseilles 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 10930 1000 Mid-Atlantic 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 18220 1000 Caledonia 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 11120 1000 York 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 16110 1000 On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

090000648192f510 FORM E - Monit-Other Costs 11/17/2014FACILITY ID: GLEN-6 - Wet Scrubber

Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh 0.07 Reagent: Magnesium Hydroxide Reagent Cost, $/ton $388 Waste Reagent disposal cost, $/ton $40 Water treatment costs, $/gal 0.15

Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated Hours Frequency Staff Level Develop a start-up, shutdown, and malfunction plan Develop plan and educate staff 25 Engineer Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 25 Engineer

Bag replacement Replace single bag Bag replacement Replace all bags
Maintain free-flowing lime (Describe action in next box and then add estimated burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach Daily visual inspection of remote level indicators 0.25 Daily

Operator

Daily Maintenance (list activity(ies) in next column) Limestone storage level check Limestone extraction time check Pressure tap inspection Visible emission from stack check 0.25 hrs 0.25 hrs 0.25 hrs 0.25 hrs Daily

Operator
Weekly Maintenance (list activity(ies) in next column) Scrubber waste screen analysis Pipe cleaner air pressure check 4 hrs 0.5 hrs Weekly

Operator

Monthly Maintenance (list activity(ies) in next column) Lime waste weight check Component greasing Bypass damper operational check Shutoff damper operational check 2 hrs 0.75 hrs 0.5 hrs 0.5 hrs Monthly

Maintenance
Semi-Annual Maintenance (list activity(ies) in next column) Gearbox oil level check Peeling drum inspection Electrical cabinet cleaning 0.75 hrs 0.75 hrs 1 hrs Semi-Annual

Maintenance
Yearly Maintenance (list activity(ies) in next column) Level detector continuity check Delta P transmitter calibration Pressure switch check 2 hrs 0.5 hrs 0.5 hrs Yearly

Maintenance
Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Bi-annual gearbox oil replacement Quarterly pipe cleaner operational check Quarterly cabinet A/C inspection 1 hrs 0.5 hrs

0.5 hrs Bi-Ann.

Quarterly Quarterly Maintenance

Control Device: Compliance demonstration Activity (describe and estimate burden) pH testing 0.25daily Operator Compliance demonstration Activity (describe and estimate burden) Recirculation Flow Test 0.25daily Operator Compliance demonstration Activity (describe and estimate burden) Record Keeping 0.25daily Operator

Daily Maintenance (list activity(ies) in next column) pH probe cleaning Strainer basket cleanout 0.25 0.25 daily

daily Operator Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Complete cleanout of scrubber - 6 maintenance people 12 hrs Quarterly Maintenance

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) Hanley 2005 1, 2, 3, 4, 5, 26A, 8, 205, 3A, 7E Both 17100 1000 Marseilles 2006 1, 2, 3, 4, 5, 6, 26A Both 15150 1000 Iberia 2006 1, 2, 3, 4, 5, 6, 26A Both 19500 1000 Marseilles 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 10930 1000 Mid-Atlantic 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 18220 1000 Caledonia 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 11120 1000 York 2007 1, 2, 3, 4, 5, 6, 9, 26A, Both 16110 1000 On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit

list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy

of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of

maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

090000648192f510 FORM E - Monit-Other Costs (2) 11/17/2014

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM F - ECONOMICS IMPACTS INFORMATION**

Product Selling Price Labor Rates as of January 2008

Facility ID Product type Average Selling Price per Ton ($) Reporting Year for

Selling Price (if not 2007) Operator wage

rate, $/hr Maintenance wage

rate, $/hr Engineer wage

rate, $/hr Managerial/Supervisory

wage rate, $/hr 

# This information is consideredCONFIDENTIAL BUSINESS INFORMATIONand is being submittedseperately as directed.

090000648192f510 FORM F - Economics Info 11/17/2014

## INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM G - ADDITIONAL QUESTIONS** Question Response 1. Please provide a copy of the cost estimate for your selected control device and explain any differences between the estimated and final installed costs. Costs should include costs for ancillary equipment, such as reconditioning drums, water treatment systems, etc Total Costs: Marseilles (2 DLA's): $3,120,000 Iberia (1 DLA): $860,000 Mid-Atlantic (2 DLA's): $1,710,000 York (1 DLA): $890,000

2. Do you currently do any work or operating practices (i.e., other than the use of an air pollution control device) that would have an impact on HF, HCl, or PM emissions from your kilns? If yes, please explain. No

3. Do you have any data available on the fluorine or chlorine contents of your raw materials? If yes, please explain the types of information you have, the test method used to determine these contents, the frequency in which you test your raw materials, and any other information you feel is relevant to this discussion. Yes, both fluorine and chlorine mass balance analysis. Testing performed by NBRC. Typically done in conjunction with stack testing

4. If you answered YES to #3, please include copies of your raw material testing for either: the past two months OR the past 10 tests, whichever is more. Please indicate which you are submitted in the response section to this question. Submitting raw material mass balance testing that was conducted in conjunction with the stack testing. *Mass Balance Testing located on Data CD

5. If you operate periodic kilns, please provide a time-temperature profile for each typical batch cycle. The profiles should show the duration of each temperature phase of the cycle from the time the kiln is fired to the time when the fired shapes can be removed from the kiln. (See instructions for example profile.) Also provide the additional information requested on Form B. Pre-heat - 24 Firing - 4 Cool-down - 15 *SeePeriodic Kiln ProfileTab for typical time/temperature profile

6. If you operate periodic kilns, do you have any information regarding technological and/or economic limitations to testing those kilns? Batch load tonnage variability as well as the "firing zone" time, limit the accuracy of such testing. Due to actual firing time, running three tests on the same batch may not be practical in achieving an accurate average

7. Please provide a copy of a process flow diagram for your facility, if available. Flow diagrams have been included from Glen-Gery's Pennsylvania Facilities. Specific flow diagrams for all other facilities are not available. However, all Glen-Gery Facilities follow the same typical flow as represented in Fig. 11.3-1 of section 11.3 Brick and Structural Clay Product Manufacturing - AP-42 Emission Factors. *Flow Diagrams located on Data CD

090000648192f510 FORM G - Additional Questions 11/17/2014

# 0 200 400 600 800 1000 1200 1400 1600 1800 2000

147101316192225283134374043**T e** **m p** **e r** **a t** **u r** **e (** **F )** 



# Ti**me (Hours)**



# Glen
**- Gery Corporation** 
**- Yo** **rk Plant Ty** **pical Periodic Kiln Profile**

# These are the picklists for the other tables - this sheet will be hidden when the survey is sent to facilities.

CORPSIZEHAPSIZE KILNTYPE FUEL SECFUELCONTROL REASON YESNO TESTS STAFF RECIR DLA1 DLA2 Yes

0-99Major source Tunnel Natural gas None Dry Limestone Adsorber (DLA) Comply with

MACT Yes Uncontrolled Operator RecirculatedPressure Drop Daily climb to

hopper

100-249Area Source (true) Tunnel- low profile or roller Sawdust Natural gas Dry Injection/Fabric

Filter (DIFF) Become

Synthetic Minor No Controlled Maintenance One pass AlternativeRemote visual insp.

249-499Area Source (synthetic) Tunnel-inactive Coal SawdustDry Lime Scrubber (DLS) SO2 control Both Engineer Fill/discharge records

>500 Not sure Periodic Fuel Oil Coal Wet Scrubber Particulate/ opac. control Manager Other

Periodic-shuttle Landfill/Biogas Fuel OilFabric Filter/ Baghouse only Other

Periodic-beehive Other PropaneLime system (unsure if DIFF or DLS)

Landfilll/ Biogas Spray Dryer/

Electrostatic Precipitator Other Other