# Patent

## Title
Adaptor and method for converting standard tube fitting/port to push-to-connect tube fitting/port

## Abstract

An adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprises a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body; a tube sealing member contained within the nut/plug for sealing to a tube having a locking surface spaced from the end of the tube; and a retention device retained in the nut/plug, which nut/plug has at an axially outer end thereof a central opening through which the tube can be inserted into the coupling nut/plug, whereby the locking surface can be engaged by the retention device to prevent axial withdrawal of the tube from the coupling nut/plug once inserted; wherein sealing and retention of the tube is effected within the confines of the coupling nut/plug and separate from and without requiring modification of the standard tube fitting/port body.

## Background
RELATED APPLICATIONS
This application is a continuation-in-part of copending International Application No. PCT/US2005/026271 filed on Jul. 21, 2005 and to be published in English, which claims priority of German Application No. 10 2004 035 354.9 filed Jul. 21, 2004. This application also claims the benefit of U.S. Provisional Application No. 60/760,553 filed Jan. 20, 2006 and German Application No. 20 2006 008 916.0 filed Jun. 2, 2006. All of the foregoing applications are hereby incorporated herein by reference in their entireties.


FIELD OF THE INVENTION
The invention herein described relates generally to tube fittings and ports. More particularly, the invention relates to an adaptor and method converting a standard tube fitting/port to push-to-connect tube fitting/port into which a tube can be pushed to effect a secure and sealed connection with the standard tube fitting/port by means of the adaptor.
BACKGROUND OF THE INVENTION
Push-to-connect tube couplings heretofore have been provided to allow for quick connection and sealing of a tube to the coupling simply by inserting the tube into the coupling. One such push-to-connect tube coupling is described in U.S. Pat. No. 4,063,760. Here a coupling nut is screwed onto the threaded portion of a tubular body having a forward threaded end for connection to another device. A radially expandible lock ring is provided in a chamber in the coupling nut, and the lock ring when in a relaxed condition has an inner diameter less than the outer diameter of the push-in tube. The push-in tube has locking sleeve that is provided with a camming ramp that terminates as a locking surface. When the push-in tube is pushed through the coupling nut and into the tubular body, the camming ramp radially outwardly expands the lock ring into the chamber in the coupling nut to allow passage of the push-in tube. During further pushing of the push-in tube the expanded lock ring slips over the case, until the lock ring passes behind the locking surface thereby securely to fix the push-in tube in the tubular body by the screwed-on coupling nut. The sealing of this fitting is done via a seal inserted in an annular recess at the inside of the tubular body, which seal closely receives the end portion of the push-in tube in a region thereof that extends beyond the locking sleeve.
The tubular body of the '760 patent must be specially fabricated for use in the described manner. In particular, the inner diameter of the tubular body must be turned at its inner diameter to form the annular groove that contains the annular seal that seals around the end of the push-in tube. The position of the seal also makes it somewhat difficult to install the annular seal or replace a worn annular seal as may be needed during the life of the coupling.
SUMMARY OF THE INVENTION
The present invention provides a novel adaptor and method for converting a standard tube fitting/port to push-to-connect tube fitting/port into which a tube (any tubular member) can be pushed to effect a secure and sealed connection with the standard tube fitting/port by means of the adaptor. Accordingly, no longer is there a need to specially fabricate coupler bodies to provide a push-to-connect tube fitting/port. Instead, a standard fitting/port body can be provided with a quick push-to-connect feature through the use of an adaptor according to the present invention. Consequently, the present invention provides for adaptation of fittings already in use in the field. The invention has particular applicability, but without limitation, to standard fittings of the following types: face seal fittings, internal cone style fittings and external cone style fittings. Standard fittings are those for which specifications have been adopted by industry-recognized agencies such as SAE, ISO, BS and JIS.
The invention is characterized by the features recited in the appended claims.
In particular, the invention provides an adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug and a seal or sealing surface separate from the threaded portion of the standard tube fitting/port body. The adaptor comprises a nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body; an annular tube seal or sealing member contained within the coupling nut/plug for sealing to an outer diameter surface of a tube having a locking surface spaced from the end of the tube; a radially expandable and contractible retention device retained in the coupling nut/plug, which coupling nut/plug has at an axially outer end thereof a central opening through which the tube can be inserted into the coupling nut/plug, whereby the locking surface can be engaged by the retention device to prevent axial withdrawal of the tube from the coupling nut/plug once inserted; a support ring separate from or integral with the coupling nut/plug and axially interposed between the lock ring and the tube seal or sealing member; and a sealing surface or seal integral with or separate from the annular sealing member for sealing to the seal or sealing surface of the standard tube fitting/port body.
According to one embodiment of the invention particularly suited for use with a threaded fitting body having a 24° cone sealing surface for sealing to a tube through use of a pressure sleeve and nut, the standard sleeve and nut are replaced by a specially configured coupling nut including a sealing ring and a lock ring, particularly a snap lock ring, within an interior chamber of the coupling nut. The sealing ring has a sealing rim for sealing to the 24° cone surface and the outer diameter of the tube when inserted therein. A lock ring is supported axially by a support surface when the tube is pushed into the coupling nut, and engages a locking surface provided on the tube by shaping of its tube wall.
Accordingly, a standard 24° cone fitting body can be used without constructional change because the sealing of the tube is shifted into the region of the coupling nut, i.e. in the chamber of the coupling nut in which the lock ring also is arranged. The sealing ring provides at the same time a support surface for preventing axial shifting movement of the lock ring when the tube is push through the lock ring to cause lock ring to radially expand for sliding along the outer diameter of the tube. The internally threaded portion of the coupling nut is sized to allow for axial insertion of the sealing ring and lock ring into the interior chamber of the coupling nut, thereby eliminating any need to form lock ring groove in the radial wall of the coupling nut. Finally it is desirable that the locking surface be provided on the push-in tube deforming the wall of the tube.
As a result of the invention, any standard 24° cone fitting body can be converted by an adaptor according to the invention to a quick push-to-connect tube fitting. This applies, in particular, to connections for stop valves or piping valves, such as valves, cocks and the like, provided that they have a standard 24° cone and externally threaded portion for connection of a standard coupling nut. In addition, the invention can be used for high pressure fittings since the lock ring is fixedly secured in the coupling nut in one of the different execution forms herein disclosed and the locking surface may be formed by shaping the push-in tube, particularly when the tube is made of metal.
The invention also provides for the use of a standard coupling nut that has a beveled surface, particularly a 45° beveled surface, at the bottom of the chamber. This is accomplished through provision of a recess in the support disk at its side nearest the bottom wall of the coupling nut. This recess in the support disk is sized to allow for radial expansion of the lock ring when a tube is being pushed therethrough.
Further in accordance with the invention, the push-in tube may be provided with a marking that is covered by the coupling nut when the push-in tube is inserted, thereby indicating the complete assembly position of the tube in the fitting assembly.
According to another aspect of the invention, an adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprises a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body; a tube sealing member contained within the nut/plug for sealing to a tube having a locking surface spaced from the end of the tube; and a retention device retained in the nut/plug, which nut/plug has at an axially outer end thereof a central opening through which the tube can be inserted into the coupling nut/plug, whereby the locking surface can be engaged by the retention device to prevent axial withdrawal of the tube from the coupling nut/plug once inserted; wherein sealing and retention of the tube is effected within the confines of the coupling nut/plug and separate from and without requiring modification of the standard tube fitting/port body.
According to yet another aspect of the invention, a method of converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprises the steps of threading onto the threaded portion of the standard tube fitting/port body an adaptor as set forth above.
The invention is also applicable to the connection of hose lines and/or connection of a hose line to a tube, the push-in tube being arranged as a tube piece with limited length whereby a hose line and/or hose fitting may be attached to the tube piece.
The invention also provides push-to-connect fitting/port assemblies comprising a standard tube fitting/port body and an adaptor according to the invention.
According to another aspect of the invention, an adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprises a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body, the nut/plug having at an axially outer end thereof a central opening through which a tubular member can be inserted into the coupling nut/plug; an annular tube seal for sealing to an outer diameter surface of the tubular member; an annular body seal for sealing to a sealing surface of the standard tube fitting/port body; a seal carrier contained within the coupling nut/plug, the seal carrier supporting the tube and body seals in spaced apart relationship; and a retention feature for preventing axial withdrawal of the tubular member from the coupling nut/plug once inserted.
According to still another aspect of the invention, an adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprises a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body, the nut/plug having in an axially outer end wall a central opening through which a tubular member can be inserted into the coupling nut/plug; an annular tube seal for sealing to an outer diameter surface of the tubular member; a support ring contained with coupling nut axially inwardly of the outer end wall of the nut and disposed radially outwardly of the annular tube seal; and a retention feature for preventing axial withdrawal of the tubular member from the coupling nut/plug once inserted.
The invention also provides a method of assembling an adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, wherein the adaptor includes a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body, the nut/plug having in an axially outer end wall a central opening through which a tubular member can be inserted into the coupling nut/plug; an annular tube seal for sealing to an outer diameter surface of the tubular member; and a retention feature for preventing axial withdrawal of the tubular member from the coupling nut/plug once inserted. The method comprises the steps of axially inserting an annular lock ring recess defining member into a hole in the coupling nut/plug that opens to an axially outer end of the coupling nut/plug, and mechanically deforming a retention device to create an axial interference precluding withdrawal of the lock ring recess defining member from the coupling nut/plug. The retention device may include a radially outer end portion of the coupling nut/plug, and such portion may radially inwardly deformed as by bending or crimping. In another arrangement, the retention device may include a lock ring wire, and the lock ring wire may be inserted through a wire insertion hole in the coupling nut and formed around the outwardly opening hole in the coupling nut/plug.
The foregoing and other features of the invention are hereinafter described in detail in conjunction with the accompanying drawings which set forth exemplary embodiments illustrating a few of the various ways in which the principles of the invention may be employed.



BRIEF DESCRIPTION OF THE DRAWINGS
In the annexed drawings:
FIG. 1 is a cross-sectional view of an adaptor according to the invention, shown in combination with a standard tube fitting body and push-in tube;
FIG. 2 is an enlargement of the circled portion “X” in FIG. 1;
FIG. 3 is a cross-sectional view similar to FIG. 1, but showing another version of an adaptor according to the invention;
FIG. 4 is an enlargement of the circled portion “X” in FIG. 3;
FIG. 5 is a cross-sectional view similar to FIGS. 1 and 3, but showing still another version of an adaptor according to the invention;
FIG. 6 is an enlargement of the circled portion “X” in FIG. 5;
FIG. 7 is a cross-sectional view similar to FIGS. 1, 3 and 5, but showing yet another version of an adaptor according to the invention;
FIG. 8 is an enlargement of the circled portion “X” in FIG. 7;
FIG. 9 is a cross-sectional view of another adaptor according to the invention, shown in combination with a standard tube fitting body and push-in tube;
FIG. 10 is a cross-sectional view of another adaptor according to the invention, shown in combination with a standard tube fitting body and push-in tube;
FIG. 11 is a cross-sectional view of another adaptor according to the invention, shown in combination with a standard tube fitting body and push-in tube;
FIG. 12 is a cross-sectional view of another adaptor according to the invention, shown in combination with a standard port body and push-in tube;
FIG. 13 is a cross-sectional view of another adaptor according to the invention, shown in combination with a standard port body and push-in tube;
FIG. 14 is a cross-sectional view of another adaptor according to the invention, shown in combination with a standard port body and push-in tube;
FIGS. 15-29 are cross-sectional views of other adaptors according to the invention, each shown in combination with a standard tube fitting body and push-in tube;
FIG. 30 is a cross-sectional view of yet another adaptor according to the invention, shown in combination with a standard tube fitting body;
FIG. 31 is a cross-sectional view of the adaptor of FIG. 30 prior to insertion of a tube therein, and showing the coupling nut partway threaded onto the fitting body;
FIG. 32 is an enlarged portion of FIG. 31;
FIG. 33 is a cross-sectional view similar to FIG. 31, but showing the coupling nut tightened onto the fitting body;
FIG. 34 is an enlarged portion of FIG. 32; and
FIG. 35 is a cross-sectional view of the seal carrier and seals of FIG. 30 forming an adapter unit.



DETAILED DESCRIPTION
The invention will now be described in detail by way of various exemplary embodiments shown in the annexed figures.
FIGS. 1 and 2 Embodiment
FIG. 1 shows an exemplary push-to-connect fitting assembly 8 with a push-in tube 19 shown inserted therein. The fitting assembly 8 comprises a threaded fitting body 10, such as a standard 24° cone body as shown in FIG. 1 and further described in DE 195 20 099 C2, which is hereby incorporated herein by reference in its entirety. The threaded fitting body 10 has a threaded connecting portion 11 provided with an appropriate thread onto which a coupling nut 12 is screwed to form a chamber 13 between a bottom wall 35 of the coupling nut 12 and a conical end of the threaded fitting body 10. Within this chamber 13 there is arranged a sealing ring 14 which includes a seal part 15 and a support disk 17 (the support disk is also herein referred to as a support ring). The seal part 15 has an annular sealing lip or ring portion 16 that effects a seal between the outer diameter of the tube 19 and a conical sealing surface 18 at the inner diameter of the threaded connecting portion 11. As will be appreciated, tightening of the coupling nut 12 on the threaded connecting portion 11 will urge the support disk 17 against the outer axial face of the seal part 15, and this will urge the sealing lip 16 axially against the conical sealing surface 18, which in turn will urge the sealing lip into tight gripping and sealing engagement with the tube 19.
The seal part 15 and the support disk 17 can be formed as separate pieces as shown, or, if desired, as one piece, such as by gluing the seal part and support disk to one another, or by molding the seal part to the support disk, for example.
As seen in FIG. 1, the tube 19 is provided with a bulge 20 (which may also be referred to as a ridge) formed, for example, by deformation of the tube wall, which may be made of metal. The bulge 20 has a front expanding face or ramp 21 and a rear locking face 22. Both faces 21 and 22 may have conical shape with the slopes of the surfaces disposed opposite one another.
The bulge 20 cooperates with a resiliently expandable lock ring disposed within the chamber 13 of the coupling nut 12. The lock ring 23 is arranged between the support disk 17 and a bottom wall 35 of the coupling nut 12. When the tube is inserted through a central opening in the bottom wall of the coupling nut and telescopically into the lock ring, the lock ring will freely pass over the end of the tube until it reaches the front expanding face 21 of the bulge 20, since the ring in its normal relaxed condition has a diameter slightly greater than the outer diameter of the leading end of the tube but smaller than the outer diameter of the bulge 20. Upon further insertion, the front expanding face 21 will cammingly cause the ring to expand radially in diameter until it can slide over the bulge. When the ring reaches the rear locking face 22, it will snap radially inwardly behind the bulge.
The bottom wall 35 of the coupling nut 12 is provided with a recess for receiving the lock ring 23. The recess has a first recess step 24 forming a continuation of the chamber 13 and a second recess step 25 following the first step 24. The first recess step 24 has such a dimension that allows the lock ring 23 to expand radially outwardly a distance sufficient to allow the lock ring to slide over the bulge when the tube is pushed through the lock ring. The second recess step 25 is dimensioned such that it will closely surround the lock ring 23 when engaged behind the locking face 22 and thereby prevent the lock ring from expanding radially by an amount that would allow it to pass back over the bulge, i.e., the diameter of the step 25 is less than the outer diameter of the bulge. Thus, the lock ring will grip behind the bulge and prevent the tube from being withdrawn when the lock ring is disposed in the recess step 25.
In FIG. 2 the lock ring 23 can be seen in its unloaded pushing position where it rests against a transition corner 26 between first recess step 24 and second recess step 25. When pressure and or tensile load is applied to the tube, the lock ring 23 will be completely shifted into the second recess step 25 whereupon the tube will be securely held in the fitting assembly against pull out even under high pressure/force conditions.
That is, the radial walls of first recess step and second recess step are parallel to each other, thereby providing a stepped transition 26 between the two recess steps. This transition can be arranged in such a way that the lock ring lies in its relaxed position within the transition between the two recess steps and is only pulled into the second recess step during tensile load of the adaptor and thus held in the second recess step, whereby a large pressure strength is given to the tube and fitting assembly.
In view of the foregoing, the coupling nut 12, seal part 15, support disk 17 and lock ring 23 together form an adaptor 45 for converting the fitting body 10 to a push-to-connect tube fitting. Suitable means may be employed to hold the seal part 15, support disk 17 and lock ring 23 in the coupling nut when not assembled to a fitting body. For example, the seal part 15 may have an outer diameter slightly greater than the inner diameter of corresponding portion of the chamber 13 in which is fits, whereby the seal part 15 will be retained in the coupling nut (or plug) with a friction fit and the support disk and locking ring will be retained in the coupling nut by the seal part. In another arrangement, the seal part may have on the outer diameter thereof a rubber or plastic ring which effects the friction fit with the interior or the coupling nut (or plug).
It further is noted that the above described preferred construction of an adaptor according to the invention lends itself to easy and inexpensive fabrication of the component parts thereof as well as the overall fitting assembly. First, a standard fitting body can be used without any special processing, such as formation of a seal groove at the inner diameter thereof. Second, the coupling nut does not require any machining of grooves at the inner diameter of the opening in the bottom wall thereof, inasmuch as the lock ring is axially supported by the support disk 17. Notwithstanding, benefits of the herein described invention can still be obtained even if the support disk were formed integrally with the coupling nut.
FIGS. 3 and 4 Embodiment
Another fitting assembly according to the invention is shown In FIGS. 3 and 4, wherein components corresponding to those shown in FIGS. 1 and 2 have been given the same reference numerals. In the FIGS. 3 and 4 embodiment, the transition between the first recess step 24 and the second inner recess step 25 is formed by a beveled surface 27. During application of pressure or tension force, the beveled surface 27 will radially inwardly force the lock ring 23 into tight pressing engagement with the outer diameter of the tube and thereby reduce or eliminate any axial and/or radial play between the lock ring and the tube. This is particularly advantageous when the fitting assembly and tube may be subjected to dynamic loads such as vibrations or pressure shocks.
In the above-described embodiments, the coupling nut differs from a standard coupling nut. In this situation, the non-standard coupling nut may be provide with a marking that serves to distinguish the coupling nut from other coupling nuts. Such markings can be provided, for example, in the form of deformations in the exterior of the coupling nut such as grooves, beads, knurling, or some other form of marking. Another option is to change and/or interrupt the usual hexagonal form in order to provide a visual distinction.
FIGS. 5-8 Embodiments
Additional fitting assemblies according to the invention are shown In FIGS. 5-8, wherein components corresponding to those shown in FIGS. 1-4 have been given the same reference numerals. In the FIGS. 5-8 embodiments, a standard coupling nut 28 is used without any special treatment. The standard coupling nut has a 45° beveled surface 29 at the bottom of the chamber 13.
The use of a standard coupling nut 28 is enabled in the FIGS. 5 and 6 embodiment by providing in the support disk 17 with a recess 31 on the side thereof facing the bottom wall of the coupling nut. The recess 31 accommodates radial expansion of the lock ring 23 when passing over the bulge of the tube 19. Thus, the recess 31 serves the function of the above-described step 24 while the beveled surface 29 serves the function of the above-described beveled surface 27. When pressure is applied, the support disk will be urged against the bottom wall of the coupling nut and the beveled surface 29 will radially inwardly force the lock ring into tight engagement with the outer diameter surface of the tube.
In FIGS. 7 and 8 embodiment, the lock ring 23 is arranged to engage in a groove 32 in the outer surface of the wall of the tube 19, which groove can be easily formed in the tube by suitable means. The groove 32 functions to positively receive the lock ring 23 when the tube 19 is inserted into the fitting assembly. In essence, the groove forms forwardly thereof a bulge that extends to the leading end of the tube, with the forward wall of the groove providing the locking surface that is engaged by the lock ring to prevent axial withdrawal of the tube. Preferably, the leading end of the tube is provided with a beveled surface for assisting in expansion of the lock ring when the tube is inserted into the lock ring.
In the FIGS. 7 and 8 embodiment the recess 31 in the support disk 17 is sized to accommodate expansion of the lock ring so that it can slide along the tube until the groove in the tube passes thereunder, at which point the lock ring will snap into the groove. The gap between the coupling nut 12 and the tube 19 preferably is smaller than in the FIGS. 5 and 6 embodiment, which causes better guidance of the tube and provides a positive effect when dynamic loads occur. When pressure is applied, the support disk will be urged against the bottom wall of the coupling nut and the beveled surface 29 will radially inwardly force the lock ring into tight engagement in the groove in the tube.
As illustrated in FIG. 7, a marking 33 may be provided on the outer circumference of the tube. The marking 33 serves to indicate a desired extent of insertion of the tube into the fitting assembly, thereby to ensure that the tube has been inserted sufficiently to engage the locking ring in the groove (or behind the bulge in the other embodiments). If the marking 33 has completely disappeared within the coupling nut 12, the connection is duly established. The marking 33 can be formed as a colour marking, as a groove or as another marking configured during deformation of the tube. The marking can be employed with any of the herein described embodiments as well as other embodiments according to the invention.
FIG. 9 Embodiment
FIG. 9 shows another adaptor 145 according to the invention for converting a fitting body 110, particularly a standard 24° cone body, to a push-to-connect tube fitting assembly 108. The threaded fitting body 110 has a threaded connecting portion 111 provided with an appropriate thread onto which a coupling nut 112 is screwed to form a chamber 113 between a bottom wall 135 of the coupling nut 112 and a conical end of the threaded fitting body 110. Within this chamber 113 there is arranged a sealing ring 114 which includes a seal part 115 and a support ring 117 (which may also be referred to as a backup ring or disk).
Unlike the embodiment shown in FIGS. 1 and 2, the seal part 115 includes a seal retaining sleeve, specifically a seal carrier 140, and a pair of annular seals, such as O-rings 141 and 142. The seal 141 is retained in an annular groove 144 formed in the outer surface of a conical portion 146 of the carrier. The conical portion 146 has the same cone angle as the interior surface 147 of the cone body 110, i.e., a 24° cone angle. Accordingly, the conical portion 146 will closely mate with the interior conical sealing surface 147 of the fitting body with the O-ring 141 sealing against the conical sealing surface 147.
The other O-ring 142 is received in an annular groove or notch 150 formed on the inner diameter surface of the seal carrier 140 for sealing to the outer diameter surface of the tube 119. The groove is preferably at the outer axial end face 151 of the seal carrier, and the O-ring is axially trapped in the groove by the support ring 117 that has an inner axial end face abutting the outer axial end face 151 of the seal carrier. As is preferred, the support ring 117 has a beveled surface radially inwardly of the inner axial end face 151 to form a triangular recess. The triangular recess is filled by a correspondingly sized anti-extrusion ring 154.
Under fluid pressure the O-ring 141 provides a seal at the interface with the conical sealing surface of the fitting body. The tube sealing O-ring will push on the anti-extrusion ring forcing it to slide down the taper at the inner end of the support ring, closing any gap between the tube and the support ring. This prevents any extrusion of the O-ring between the support ring and the tube.
The tube 119 is provided with a bulge 120 that has a front expanding face or ramp 121 and a rear locking face 122. Both faces 121 and 122 may have conical shape with the slopes of the surfaces disposed opposite one another. As shown, the portion of the tube forward of the bulge may have an outer diameter smaller than the outer diameter of the tube behind the bulge, if desired. The support ring 117 is correspondingly stepped at its inner surface, the axially outer portion corresponding in diameter to the outer diameter of the bulge and the axially inner portion corresponding in diameter to the outer diameter of tube forward of the bulge.
The bulge 120 cooperates with a resiliently expandable lock ring 123 disposed within the chamber 113 of the coupling nut 112. The lock ring 123 is arranged between the support disk 117 and a bottom wall 135 of the coupling nut 112. When the tube is inserted through a central opening in the bottom wall of the coupling nut and telescopically into the lock ring, the lock ring will freely pass over the end of the tube until it reaches the front expanding face 121 of the bulge 120, since the ring in its normal relaxed condition has a diameter slightly greater than the outer diameter of the leading end of the tube but smaller than the outer diameter of the bulge 120. Upon further insertion, the front expanding face 121 will cammingly cause the ring to expand radially in diameter until it can slide over the bulge. When the ring reaches the rear locking face 122, it will snap radially inwardly behind the bulge.
The bottom wall 135 of the coupling nut 112 is provided with a recess for receiving the lock ring 123. The recess has a first recess step 124 forming a continuation of the chamber 113 and a second recess step 125 following the first step 124. The first recess step 124 has such a dimension that allows the lock ring 123 to expand radially outwardly a distance sufficient to allow the lock ring to slide over the bulge when the tube is pushed through the lock ring. The second recess step 125 is dimensioned such that it will closely surround the lock ring 123 when engaged behind the locking face 122 and thereby prevent the lock ring from expanding radially by an amount that would allow it to pass back over the bulge, i.e., the diameter of the step 125 is less than the outer diameter of the bulge. Thus, the lock ring will grip behind the bulge and prevent the tube from being withdrawn when the lock ring is disposed in the recess step 125.
The coupling nut 112, seal part 115, support disk 117 and lock ring 123 preferably are preassembled to form the adaptor 145 for converting the fitting body 110 to a push-to-connect tube fitting. Suitable means may be employed to hold the seal part 115, support disk 117 and lock ring 123 in the coupling nut when not assembled to a fitting body. As mentioned elsewhere herein, such means may be press fitting the seal part or a retention ring into the coupling nut, which seal part or retention ring may be provided with a yieldable collar, such as a rubber or plastic collar, the provides a friction fit with the interior of the coupling nut (or plug). As will be appreciated, the seal carrier and/or support disk/ring may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
FIG. 10 Embodiment
FIG. 10 shows another adaptor 245 according to the invention for converting a fitting body 210, particularly a Seal-Lok fitting body or other face seal fitting body that has an O-ring 261 fitted in a groove 262 in the end face 263 of the fitting body, to a push-to-connect tube fitting assembly 208. The adaptor 245 is the same as the adaptor 145 of FIG. 9, except for a different configuration of the seal part 215, and accordingly includes a coupling nut 212, a support ring 217, and a lock ring 223. The seal part 215 includes a seal carrier (seal retaining sleeve) 240 of generally cylindrical shape that, like the seal carrier 140, is provided at its rear axial end with an annular groove or notch 250 formed on the inner diameter surface of the seal carrier for receiving the O-ring seal 242 that seals to the outer diameter surface of the tube 219. The seal carrier, however, has a forward axial end face 265 that is perpendicular to the axis of the seal carrier and which is radially dimensioned to span substantially the full radial extent of the end face 263 of the fitting body 210. The axial end face 265 serves as a sealing surface contacted by the O-ring 261 to seal the interface between the seal carrier 240 and the fitting body 210.
FIG. 11 Embodiment
FIG. 11 shows yet another adaptor 345 according to the invention for converting a fitting body 360, particularly a Triple-Lok 37° flare tube fitting body or other flared tube fitting body that has a flared tube sealing surface 361 at the nose of the fitting body, to a push-to-connect tube fitting assembly 308. The adaptor 345 is the same as the adaptor 145 of FIG. 9, except for a different configuration of the seal part 315. The seal part 315 includes a seal carrier (seal retaining sleeve) 340 of generally cylindrical shape that, like the seal carrier 140, is provided at its rear axial end with an annular groove or notch 350 formed on the inner diameter surface of the seal carrier for receiving the O-ring seal 342 that seals to the outer diameter surface of the tube 319. The seal carrier, however, has a forward axial end face 364 that is beveled to match the bevel 361 at the nose of the fitting body 360. The beveled end face 364 has formed therein an annular groove 365 for receiving an annular seal 366 such as an O-ring as shown. The O-ring 366 seals the interface between the seal carrier 340 and the fitting body 360.
FIG. 12 Embodiment
FIG. 12 shows an exemplary adaptor 445 according to the invention for converting a port body 410, particularly a standard tube port body with straight threads, to a push-to-connect tube fitting assembly 408. The port body 410 has an internally threaded connecting portion 411 provided with an appropriate thread for threaded receipt of a coupling plug 412. The coupling plug has a support ring portion 417 integrally formed therein, which portion is axially spaced inwardly from a bottom or end wall 435 of the coupling nut to form a stepped recess in which a lock ring 422 is located. The stepped recess has a first recess step 424 and a second recess step 425 which correspond to the above described first and second recess steps 124 and 125 both in function and configuration. Likewise, the lock ring functions as described above to retain in the coupling plug the end of a tube that is provided with a bulge.
A seal part 415 of the adaptor 445 includes an annular seal 442 such as an O-ring that seals the interface between the coupling plug and the tube. The support ring portion 417 of the coupling plug preferable has a beveled surface for receiving an anti-extrusion ring 454. Under fluid pressure the O-ring 442 will push on the anti-extrusion ring forcing it to slide down the taper at the inner end of the support ring portion, closing any gap between the tube and the coupling plug. This prevents any extrusion of the O-ring between the coupling plug and the tube.
The seal 442 is retained in a groove defined by the anti-extrusion ring, a radially relieved portion of the coupling plug, and a retaining sleeve 478. The retaining sleeve 478 is fitted within the interior chamber of the coupling plug and may be held in place, for example, by an interference fit with the interior chamber wall surface of the coupling plug.
In order to seal the coupling plug to the port body, the coupling plug has an annular recess 480 between the externally threaded portion thereof and a wrenching portion 481 that is configured to allow for turning of the coupling plug by a suitable tool, such as a wrench. The recess 480 retains an annular seal 485, such as an O-ring, that seals against a beveled sealing surface 486 provided on the port body axially outwardly of the internally threaded portion thereof. A standard SAE J1926 port, for example, has a straight female thread with a taper (bevel) at the outer end (12° or 15° depending on size), which taper is intended to provide a sealing surface for an O-ring. Thus, no special processing of the port body is needed to effect the conversion afforded by the adaptor 445.
While the plug-port body interface is sealed by the O-ring at the taper 486, the sealing can be effected elsewhere. For example, the coupling plug may be provided, for example in the side surface of the wrenching portion, with a groove containing a seal for sealing against the axial end face of the port body. In another embodiment a portion of the plug interiorly of the male threads may be provided with an O-ring or other seal for sealing against an interior sealing surface of the port body interiorly of the female threads.
FIG. 13 Embodiment
FIG. 13 shows an exemplary adaptor 545 according to the invention for converting a port body 510, particularly a standard tube port body with straight threads, to a push-to-connect tube fitting assembly 508. The adaptor 545 is identical to the adapter 445, except the stepped recess retaining the lock ring 522 and the inner diameter of the support ring portion are adapted for engaging and latching to the inner end of a tube that has a locking groove 532 formed therein. Accordingly, reference may be had to the above description of the adapter shown in FIGS. 7 and 8 for the manner in which the tube is locked in the coupling plug.
FIG. 13 also shows an exemplary release device 588 that can be used to provide for release of a tube from the adaptor 545. The release device 588 includes a cylindrical sleeve 589 that is slidable along the tube and dimensioned to fit in an annular gap 590 formed between the tube and the inner diameter surface of the end wall of the coupling plug. The outer end preferably is provided with means, such as a flange 591, for facilitating pushing of the release sleeve toward the coupling plug. The inner end of the sleeve is tapered to facilitate radial expansion of the lock ring 523 when the sleeve is pushed thereagainst. The lock ring can be expanded to a diameter that frees the tube from the locking surface of the groove, after which the tube can be withdrawn from the coupling plug. Preferably, the rear wall 592 (side furthest from the leading end of the tube) of the locking groove 532 is tapered. When removal of the tube is desired, it first can be pushed inwardly from its position shown in FIG. 13, and this will cause the lock ring to ride up the tapered rear wall 592 and radially expand sufficiently to allow the tapered end of the release sleeve to move inside the lock ring when the release sleeve is pushed axially into the coupling plug.
The release device 588 and concept can be applied to any of the foregoing and other embodiments of the invention in a similar manner, as will be appreciated by those skilled in the art.
FIG. 14 Embodiment
In addition, adaptors for converting standard port bodies to push-to-connect tube fitting assemblies can employ separate seal and support rings within a chamber of a coupling plug similar to what is described above in relation to a coupling nut. One example of this is shown in FIG. 14 wherein a seal ring 615 includes a seal carrier (seal retaining sleeve) 640 and an annular seal 642, and a support ring 617 formed separately of the coupling plug. The seal carrier 640 also is sealed to the interior of the coupling plug by an annular seal 690, such as an O-ring retained in an annular groove formed in the outer diameter surface of the coupling plug as shown. The rear end of the seal ring and the forward end of the support ring may be provided with matching tapers at 691 as shown such that when pressure is applied to the fitting assembly, the seal ring will be forced radially inwardly into tight gripping relationship when forced axially against the support ring by applied pressure. This will take up an clearance that might otherwise provide a gap for extrusion of the seal. The support ring may also be provided with a taper for receiving an anti-extrusion ring 693 which functions as above described.
FIG. 14 also illustrates another form or retention device that may be used to hold the interior components of the adaptor within the coupling plug, or nut as the case may be. As shown, the axially inner end of the coupling plug/nut may be swaged or otherwise bent radially inwardly to capture the axially innermost component to block its escape from the coupling nut when not assembled to a port or fitting body.
FIG. 15 Embodiment
FIG. 15 shows another adaptor 745 according to the invention for converting a fitting body 710, particularly a Triple-Lok 37° flare tube fitting body or other flared tube fitting body that has a flared sealing surface 761 at the nose of the fitting body, to a push-to-connect tube fitting assembly 708. The threaded fitting body 710 has a threaded connecting portion 711 provided with an appropriate thread onto which a coupling nut 712 is screwed to form a chamber 713 between an end or bottom wall 735 of the coupling nut 712 and a conical end of the threaded fitting body 710. Within this chamber 713 there is arranged a sealing ring which includes a seal part 715.
The seal part 715 includes a seal carrier (seal retaining sleeve) 740 and a pair of annular seals, such as O-rings 741 and 742. The seal 741 is retained in an annular groove 744 formed in the outer surface of a conical portion 745 of the carrier. The conical portion 745 has the same cone angle as the sealing surface 761. Accordingly, the conical portion 745 will closely mate with the interior conical sealing surface 761 of the fitting body with the O-ring 741 sealing against the conical sealing surface 761.
The other O-ring 742 is received in an annular groove or notch 750 formed on the inner diameter surface of outer end portion of the seal carrier 740 for sealing to the outer diameter surface of the tube 719. The outer end portion has an inner diameter greater than the inner end portion of the seal carrier in which the O-ring 741 is retained. This allows for telescopic passage of the tube 719 into the seal carrier for engaging the O-ring 742. The groove 750 is preferably at the outer axial end face 751 of the seal carrier, and the O-ring is axially trapped in the groove by the end wall 735. As is preferred, the end wall 735 has a beveled surface radially inwardly of the inner axial end face 751 to form a triangular recess. The triangular recess is filled by a correspondingly sized anti-extrusion ring 754.
Under fluid pressure the O-ring 741 provides a seal at the interface with the conical sealing surface of the fitting body. The tube sealing O-ring will push on the anti-extrusion ring forcing it to slide down the taper on the end wall 751 closing any gap between the tube and the coupling nut. This prevents any extrusion of the O-ring between the coupling nut and the tube.
The coupling nut 712 has a central passage 753 extending through the end wall 735 of the coupling nut. The interior wall surrounding the central passage has formed therein a stepped recess in which a lock ring 722 is located. The stepped recess has a first recess step 724 and a second recess step 725 which correspond to the above described first and second recess steps 124 and 125 both in function and configuration except that the lock ring 722 will engage and latch in a locking groove 732 formed in the tube.
When the tube is inserted through the central opening in the bottom wall of the coupling nut and telescopically into the lock ring, the lock ring will be resiliently radially expanded to allow passage of the tube therethrough. When the lock ring reaches the groove 732, it will radially contract into the groove. Any attempt to axially withdraw the tube will cause the ring to be engaged in the second recess step 725 that will retain the locking ring engaged in the locking groove, thereby preventing withdrawal of the tube.
As will be appreciated, the seal carrier may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
FIG. 16 Embodiment
FIG. 16 shows another adaptor 845 which is the same as the adaptor 745 except that a the locking recess is not fully formed in the bottom wall 835 of the coupling nut 812 but instead is fully formed in a support ring 817. The recess has a first recess portion 824 and a second recess portion 825 following the first portion 824. The first recess portion 824 has such a dimension that allows a lock ring 823 to expand radially outwardly a distance sufficient to allow the lock ring to slide over the tube 819 when the tube is pushed through the lock ring. The second recess portion 825 is dimensioned such that it will prevent the lock ring from expanding radially by an amount that would allow it to pass out of the locking groove 832.
As shown, the second recess portion 825 may be bounded by an inclined support finger portion of the support ring that engages a tapered surface of the bottom wall 835 of the coupling nut for added support. The radially inner portion of the inner end surface of the support ring may be beveled to form a triangular recess that may be filled by a correspondingly sized anti-extrusion ring 854.
As will be appreciated, the seal carrier and/or support disk/ring may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
FIG. 17 Embodiment
FIG. 17 shows a further adaptor 945 which is the same as the adaptor 845 except that a the lock ring recess is not completely formed in the support ring 917. The locking recess has a first recess step 924 and a second recess step 925 formed in the support ring, but the axially outer end of the recess is formed by a beveled surface of the bottom wall 934 of the coupling nut 912. In particular, the second recess is formed by a cylindrical interior surface of the support ring that terminates at the outer axial end surface of the support ring that engages the axial inner surface of the bottom wall of the coupling nut.
FIG. 18 Embodiment
FIG. 18 shows another adaptor 1045 which is the same as the adaptor 845 except that the support ring 1017 is axially spaced from the seal ring carrier 1040 by a spacer 1046 and is shaped somewhat differently. Again, the lock ring groove is fully formed in the support ring. It can be seen, however, that the outer end face of the support ring can be perpendicular to the axis of the ring and the coupling nut bottom wall 1035 can be provided with an inner axial end surface that also is perpendicular to the axis of the coupling nut. This same configuration may be used in the adaptor of FIG. 16 if desired.
As shown, a first recess portion 1025 of the locking recess may be bounded by an inclined support finger portion of the support ring 1017 that engages a beveled surface of the outer wall of the spacer 1046. The radially inner portion of the inner end surface of the spacer may also be beveled to form a triangular recess that may be filled by a correspondingly sized anti-extrusion ring 1054. The seal carrier and tube sealing ring essentially interact with the spacer 1046 in the same way that they interact with the inner end of the support ring of the adaptors shown in FIGS. 11 and 15.
FIG. 19 Embodiment
FIG. 19 shows another adaptor 1145 which is the same as the adaptor 745 except in the manner in which the lock ring recess 1132 is formed in the coupling nut 1112. The bottom (end) wall 1135 of the coupling nut has formed at its outer end an annular groove 1136 that surrounds the central passage 1153 extending through the bottom wall 1135 of the coupling nut. The annular groove receives a support ring 1117 that is captured in the annular groove by a radially inwardly bent retaining ring portion 1155 of the coupling nut. As shown in FIG. 19A, the groove 1136 is initially formed as a counterbore that extend to the axially outer end face of the nut and forms an annular retaining ring portion. This allows the support ring 1117 to be axially inserted into the groove, after which the retaining ring portion is rolled radially inwardly and thus wrapped over the support ring to retain the support ring in the coupling nut.
The support ring is radially stepped as shown to form a lock ring recess. Axially inner and outer ring portions 1117a and 11117b of the support ring are joined by an intermediate portion 1117c that has a radially inner beveled surface. The support ring forms the first and second recess steps of the lock ring recess 1132. The axially inner end of the first recess is bounded by an axially inner surface of the recess formed in the coupling nut. It is further noted that the smaller diameter outer end portion of the support ring has an inner diameter corresponding to the diameter of the central passage 1153.
FIG. 20 Embodiment
FIG. 20 shows an adaptor 1245 which is the same as the adaptor 1145 except for the configuration of the support ring and associated lock ring recess 1232 in the coupling nut 1212. As shown in FIG. 20A, initially the retaining ring portion 1255 is formed with a shoulder corresponding to the outer shoulder of the support ring 1217. The retaining ring portion is sized to allow the support ring to be inserted axially into the groove 1236. The retaining ring portion is then crimped radially inwardly to lock the support ring in position.
FIG. 21 Embodiment
FIG. 21 shows an adaptor 1345 which is the same as the adaptor 1245 except for the manner in which the support ring 1317 is retained in the coupling nut 1312. As shown, the support ring is retained in a counterbore in an axially outwardly opening counterbore or other retention chamber in the coupling nut by a retaining ring 1339. As seen in FIG. 21A, the retaining ring is formed and assembled in a retaining groove 1387 behind the outer shoulder of the support ring by inserting a wire through a hole 1384 tangent to the retaining groove. As the wire is pushed into the hole and into the groove, it will be forced to take the shape of the groove and generally form a ring when completely inserted into the coupling nut.
FIG. 22 Embodiment
FIG. 22 shows another adaptor 1445 according to the invention for converting a fitting body 1410, particularly a Triple-Lok 37° flare tube fitting body or other flared tube fitting body that has a flared tube sealing surface 1461 at the nose of the fitting body, to a push-to-connect tube fitting assembly 1408. The threaded fitting body 1410 has a threaded connecting portion 1411 provided with an appropriate thread onto which a coupling nut 1412 is screwed to form a chamber 1413 between an end or bottom wall 1435 of the coupling nut 1412 and a conical end of the threaded fitting body 1410. Within this chamber 1413 there is arranged a seal part 1415.
The seal part 1415 includes a seal carrier (seal retaining sleeve) 1440 and a pair of annular seals, such as O-rings 1441 and 1442. The seal 1441 is retained in an annular groove 1444 formed in the outer surface of a conical portion of the carrier. The conical portion has the same cone angle as the interior surface 1447 of the cone body 1410. Accordingly, the conical portion will closely mate with the interior conical sealing surface 1447 of the fitting body with the O-ring 1441 sealing against the conical sealing surface 1447.
The other O-ring 1442 is received in an annular groove or notch 1450 formed on the inner diameter surface of outer end portion of the seal carrier 1440 for sealing to the outer diameter surface of the tube 1419. The outer end portion has an inner diameter greater than the inner end portion of the seal carrier in which the O-ring 1441 is retained. This allows for telescopic passage of the tube 1419 into the seal carrier for engaging the O-ring 1442. The groove 1450 is preferably at the outer axial end face 1451 of the seal carrier. An anti-extrusion ring 1454 is provided axially outwardly of the O-ring 1442.
As shown in FIG. 22, the chamber 1413 is radially stepped along its axial length to form a shoulder 1439 that engages the axially outer end of the seal carrier that is retained in the larger diameter portion of the chamber. The axially outer portion of the chamber has a smaller diameter that may be the same as the diameter of the recess containing the O-ring 1442. This diameter is larger than the diameter of the opening 1453 in the bottom or end wall of the coupling nut through which the tube is inserted into the adaptor. The shoulder 1469 formed at the interface of the end wall opening and the chamber may be rounded as shown to match the diameter of a lock ring 1423 retained in a locking ring recess 1432 formed in the outer diameter surface of the tube 1419.
The locking ring recess 1432 in the tube has a first recess portion that allows the lock ring 1423 to contact radially inwardly a distance sufficient to allow the lock ring to slide into and through the tube passage in the end wall of the coupling nut. A second recess portion tapers to a dimension that will prevent the lacking ring from contracting so that it can not be passed through the tube hole in the end wall of the coupling nut, thus locking the tube in the adaptor.
In FIG. 22, the radially inner side of the recess 1432 is an inclined surface sloped in relation to the axis of the tube. The surface extends to a land 1467 having about the same diameter as the tube at the other side of the lock ring recess. This annular land, on its side opposite the lock ring recess, has a beveled surface that extends to a reduced diameter end portion of the tube. The reduced diameter may be approximately the same as an inner diameter of a radially outwardly stepped portion of the seal ring's interior surface. The beveled surface on the land interacts with the anti-extrusion ring 1454 to prevent extrusion of the seal between the tube and coupling nut.
As will be appreciated, the seal carrier may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
FIG. 23 Embodiment
FIG. 23 shows an adaptor 1545 which is the same as the adaptor 1445 except for the configuration of the lock ring recess 1532 in the tube. The lock ring recess has a distinct step defining the first and second portions 1524 and 1525 of the recess. The second recess step 1525 is dimensioned such that it has a generally cylindrical portion that will prevent the lock ring 1523 from radially retracting to a point that would allow the ring to pass through the tube hole in the end wall of the coupling nut.
FIG. 24 Embodiment
FIG. 24 shows an adaptor 1645 which is the same as the adaptor 1445 of FIG. 22 except that the tube 1619 does not have a reduced diameter end portion forwardly of the lock ring recess 1632 and thus no land, and the anti-extrusion ring 1654 interacts with a shoulder 1683 on the coupling nut 1612 rather than an annular shoulder on the tube 1619. As shown, the shoulder may be extended and beveled to engage the anti-extrusion ring. Moreover, the illustrated triangular anti-extrusion ring 1654 is inverted relative to its position shown in FIG. 22 such that the side engaging the shoulder will be commonly inclined. As will be appreciated, pressurized fluid in the tube and fitting will axially force the seal against the anti-extrusion ring, which in turn will be urged radially inwardly to tightly grip around the tube to prevent extrusion of the seal therebetween.
FIG. 25 Embodiment
FIG. 25 shows an adaptor 1745 which is the same as the adaptor of FIG. 22, except that a support ring 1717 is interposed between the seal carrier 1740 and shoulder on the coupling nut 1712. The radially outer portion of the support ring is sandwiched between the seal ring and shoulder. The radially inner portion is beveled at both sides for engaging the commonly inclined surface of the tube land 1767 and a commonly inclined surface of the anti-extrusion ring. As will be appreciated, the support ring, along with the seal carrier, may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
FIG. 26 Embodiment
FIG. 26 shows an adaptor 1845 which is the same as the adaptor of FIG. 24, except for the configuration of the lock ring recess 1832 which has first and second recesses configured the same as in the adaptor shown in FIG. 23.
FIG. 27 Embodiment
FIG. 27 shows an adaptor 1945 which is the same as the adaptor of FIG. 25, except for the configuration of the lock ring recess 1932 which has first and second recesses configured the same as in the adaptor shown in FIG. 23.
FIG. 28 Embodiment
FIG. 28 shows an adaptor 2045 which is substantially the same as the adaptor 745 of FIG. 15, except for the seal carrier is replaced by a support ring 2017 that may also function as a seal carrier, and the adaptor is configured to mate with a fitting body 2010, particularly a standard 24° cone body. As shown, the support ring 2017 may be made of a suitable metal or other material for transferring the pre-load from the coupling nut to the fitting body front face if the nut has been tightened. The support ring is disposed radially outwardly of an annular seal 2016 and an anti-extrusion ring 2054. Like any of the seals herein, the seal 2016 may be made of a suitable sealing material such as rubber, and the anti-extrusion ring 2054 may be made of any suitable material such as plastic. The annular seal seals to both the outer diameter of the tube 2019 and to the inner conical sealing surface of the fitting body 2010. The support ring may function as a carrier for the seal and/or anti-extrusion ring, which all may, for example, be glued or vulcanized or pressed together such that all rings become one composite part.
FIG. 29 Embodiment
FIG. 29 shows another adaptor 2145 which is similar to the adaptor 845. The locking recess in the support ring or member 2117 has a first recess portion 2124 and a second recess portion 2125. The first recess portion 2124 has such a dimension that allows a lock ring 2123 to expand radially outwardly a distance sufficient to allow the lock ring to slide over the tube 2119 when the tube is pushed through the lock ring. The second recess portion 2125 is dimensioned such that it will prevent the lock ring from expanding radially by an amount that would allow it to pass out of the locking groove 2132.
The radially inner portion of the inner end surface of the support ring 2117 may be beveled to form a triangular recess that may be filled by a correspondingly sized anti-extrusion ring 2154. As will be appreciated, the support ring may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
In the FIG. 29 embodiment, the adaptor 2145 converts a standard cone fitting body 2110 to a push-to-connect tube fitting assembly 108. The threaded fitting body 2110 has a threaded connecting portion 2111 provided with an appropriate thread onto which a coupling nut 2112 is screwed to form a chamber 2113 between a bottom wall 2135 of the coupling nut 2112 and a conical end of the threaded fitting body 2110. Within this chamber 2113 there is arranged an O-ring 2116 that forms a seal between the conical sealing surface 2147 of the fitting body and the outer diameter surface of the tube 2119.
In addition, a tubular nose piece 2190 is provided. The nose piece is telescopically inserted between the tubular end of the fitting body 2110 and the end of the tube 2119. The nose piece functions to radially constrain the end of the tube to prevent rocking of the tube which otherwise might occur because of the end of the tube having a diameter less than the counterbore in the fitting body that receives the end of the tube. The nose piece also constrains the O-ring seal 2116 against axially inward movement. The nose piece may be fixed to the tube end as by means of a press fit or other suitable means. In an alternative configuration the nose piece may be fixed in the fitting body. As shown, the outer diameter surface of the nose piece may conform in shape to the inner diameter surface of the fitting body, and the inner diameter surface may conform to the outer diameter shape of the tube.
FIGS. 30-35 Embodiment
FIGS. 30-35 show another adaptor 2245 that is similar to the adaptor 145 of FIG. 9. Unlike the adaptor of FIG. 9, the interior wall of the coupling nut 2212 that surrounds the central passage therethrough has formed therein a stepped recess in which a lock ring 2222 is located. The stepped recess has a first recess step 2224 and a second recess step 2225 which correspond to above described first and second recess steps both in function and configuration. The lock ring 722 will engage and latch in a locking groove 2232 formed in the tube 2219.
The adaptor further comprises an anti-extrusion ring 2254, a seal carrier 2240, and a pair of annular seals, such as O-rings 2241 and 2242. As best seen in FIG. 35, the seal 2241 is retained in an annular groove 2244 formed in the outer surface of a conical portion 2245 of the carrier. The conical portion 2245 has the same cone angle as the interior surface 2247 of the standard cone body 2210, e.g. a 24° cone angle. Accordingly, the conical portion 2245 will closely mate with the interior conical sealing surface 2247 of the fitting body with the O-ring 2241 sealing against the conical sealing surface 2247.
The other O-ring 2242 is received in an annular groove or notch 2250 formed on the inner diameter surface of the seal carrier 2240 for sealing to the outer diameter surface of the tube 2219. The groove is preferably at the outer axial end face 2251 of the seal carrier, and the O-ring is axially trapped in the groove by a radially inwardly extending lip 2295 as best seen in FIG. 34. The trapped O-rings enable the seal carrier (which itself could be called an adapter) to be handled as one part, whereby it can be replaced as a spare part. This is advantageous when the seals have to be replaced.
The manufacture of a groove 2250 with a radially inwardly extending lip 2295 (or nose) can be difficult. Instead of machining the seal carrier with a radially extending lip, the lip initially is formed as an axial protrusion on the end face of the seal carrier. The lip is then mechanically deformed with axial force to forge the axially extending lip such that it protrudes radially inwardly for capturing the O-ring. This radially inward deforming of the lip can be done when the nut 2212 is screwed and tightened on the fitting body 2210 by a desired torque. In FIGS. 31 and 32, the lip is shown prior to deformation and full tightening of the nut. In FIGS. 33 and 34 the nut has been tightened on the fitting body such that the bottom wall of the nut engages and deforms the lip radially inwardly. Thus, the groove can be manufactured in an easy way without creating an additional assembly process. As shown, the lip may also function to retain the anti-extrusion ring 2254 captured in the groove 2250 along with the seal 2242, for removal as a unit with the carrier/adaptor 2240.
As will be appreciated, the seal carrier 2240 may be made of a suitable metal or other material for transferring the pre-load from the nut to the fitting body front face if the nut has been tightened.
As those skilled in the art will appreciate, various features of the above-described embodiments can be replaced with one another. For example, the lock ring recesses can take any one of a variety of forms, including those illustrated in the herein described embodiments. In addition, the seal rings can be interchanged for use with different types of standardized fittings, although only a few examples thereof have been shown and described herein. This also true of the support rings and other components.
Although the tube is shown with a bulge or groove formed from or in the wall of the tube in the various exemplary embodiments described above and hereinafter claimed, the bulge can be provided by other devices, such as by a sleeve affixed to the tube.
Also, the reference herein to “tube” or “tubes” encompasses not only tubes but other tubular members such as a hose or a tubular fitting, such as a short tubular piece to which a hose, tube or the like is or can be coupled.
The characteristics of the subject of these documents revealed in the managing description, the patent claims, the summary and the design can be substantial individually and in arbitrary combinations among themselves for the implementation of the invention in their different execution forms.
Although the invention has been shown and described with respect to a certain preferred embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.

## Claims

1. An adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug and a seal or sealing surface separate from the threaded portion of the standard tube fitting/port body, comprising:
a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body;
an annular tube seal contained within the coupling nut/plug coaxially with the axially inner threaded end portion of the coupling nut/plug for sealing to an outer diameter surface of a tubular member having a locking surface spaced from the end of the tubular member;
a radially expandable and contractible retention device retained in the coupling nut/plug for axial movement relative to the tubular member during insertion of the tubular member into the adaptor, which coupling nut/plug has at an axially outer end thereof a central opening through which the tubular member can be inserted into the coupling nut/plug, whereby the locking surface can be engaged by the retention device to prevent axial withdrawal of the tubular member from the coupling nut/plug once inserted;
a support ring separate from or integral with the coupling nut/plug and axially interposed between the retention device and the tube seal; and
a body sealing surface or seal separate from the annular tube seal for sealing to the seal or sealing surface of the standard tube fitting/port body.

2. An adaptor according to claim 1, wherein the threaded end portion includes a straight thread.

3. An adaptor according to claim 1, wherein the body sealing surface or seal includes an axial end face sealing surface for sealing with an end face seal of a standard end face seal tube fitting/port body.

4. An adaptor according to claim 1, wherein the body sealing surface or seal includes a sealing member for sealing against a conical sealing surface of a cone style standard tube fitting/port body.

5. An adaptor according to claim 4, wherein the annular tube seal has an axially extending tapered lip portion for sealing between the conical sealing surface of a standard tube fitting/port body and the outer diameter surface of the tube.

6. An adaptor according to claim 5, wherein the annular tube seal has a radially larger portion from which the tapered lip portion axially extends, and the radially larger portion is retained in the coupling nut/plug axially inwardly of the support ring.

7. An adaptor according to claim 1, wherein the support ring is formed separately from the coupling nut/plug, and can be axially inserted into and removed from the coupling nut/plug.

8. An adaptor according to claim 7, wherein the retention device includes a resiliently radially expandable lock ring, and the support ring forms with a bottom wall of the coupling nut/plug a recess for accommodating the lock ring.

9. An adaptor according to claim 1, wherein the annular tube seal is retained by a retaining sleeve.

10. An adaptor according to claim 9, wherein the body sealing surface or seal includes an annular body surface formed on an axial end face of the retaining sleeve.

11. An adaptor according to claim 1, in combination with a tubular member, and the tubular member is made of metal and has a bulge formed by a wall of the tubular member.

12. A method of converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprising threading onto the threaded portion of the standard tube fitting/port body an adaptor as set forth in claim 1.

13. An adaptor according to claim 1, assembled to the fitting/port body.

14. An adaptor for converting to a push-to-connect tube fitting/port a standard tube fitting/port body having a threaded portion for threaded attachment of a nut/plug, comprising:
a coupling nut/plug having an axially inner threaded end portion for threaded attachment to the threaded portion of the fitting/port body;
a tube sealing member contained within the nut/plug for sealing to a tubular member having a locking surface spaced from the end of the tubular member;
a seal carrier contained within the coupling nut/plug, the seal carrier having an annular groove that opens to an axially outer end of the seal carrier and in which the tube sealing member is supported by the seal carrier; and
a retention device retained in the nut/plug, which nut/plug has at an axially outer end thereof a central opening through which the tubular member can be inserted into the coupling nut/plug, whereby the locking surface can be engaged by the retention device to prevent axial withdrawal of the tubular member from the coupling nut/plug once inserted;
wherein sealing and retention of the tubular member is effected within the confines of the coupling nut/plug and separate from and without requiring modification of the standard tube fitting/port body.

15. An adaptor as set forth in claim 14, wherein the retention device includes a lock ring, and wherein a support ring is contained with the coupling nut, the support ring having formed therein a radially inwardly opening lock ring recess bounded by the support ring on both axial sides.

16. An adaptor according to claim 14, wherein the axially inner threaded end portion opens to an axially inner end of the coupling nut/plug, and the tube sealing member and seal carrier are inserted into the coupling nut/plug from the axially inner end of the coupling/plug, whereby the tube sealing member will be trapped between the axially outer end of the coupling nut/plug and the fitting/port body when the adaptor is attached to the fitting/port body, and wherein an anti-extrusion ring is interposed between the tube sealing member and a radially extending support surface separate from or integral with the coupling nut/plug.

17. An adaptor according to claim 14, assembled to the fitting/port body.