1132 - 1 

(Adopted January 19, 2001)(Amended March 5, 2004)(Amended May 7, 2004) 

(Amended May 5, 2006) 

RULE 1132. FURTHER CONTROL OF VOC EMISSIONS FROM HIGHEMITTING SPRAY BOOTH FACILITIES 

(a) Purpose and Applicability 

The purpose of this rule is to further reduce volatile organic compound (VOC) 

emissions from spray coating or laminating operations in high VOC-emitting 

facilities. This rule applies to any spray booth facility, except petroleum industry 

facilities, that uses VOC-containing materials that amount to more than 40,000 

pounds (20 tons) per year of VOC emissions in any emission inventory year 

beginning in 1999. Except when a specific exemption applies, the facilities 

subject to this rule shall continue to comply with other rules that are applicable to 

the same operation. 

(b) Definitions 

For the purpose of this rule, the following definitions shall apply: 

(1) APPROVED EMISSION FACTORS are those emission factors 

identified in the Unified Emission Factors (UEFs) table for Open 

Molding of Composites which was published in July 23, 2001, included 

as Attachment A of this rule excluding the “Gelcoat Non-Atomized 

Application” emission factors, or any subsequent emission factors 

developed for open molding of composites that have been approved by 

the Executive Officer, the Executive Officer of the California Air 

Resources Board or designee, and the administrator of the United States 

Environmental Protection Agency or designee. 

(2) CAPTURE SYSTEM is an arrangement of devices such as enclosures, 

plenums, fans and ductworks used to collect VOC-laden air from the 

process area and direct it to the control equipment. 

(3) COMPOSITE MATERIAL is comprised of a gel coat, resin and 

reinforcement element combined in a thermosetting polymer matrix 

which is chemically or mechanically bonded. 

(4) COMPOSITE MANUFACTURING FACILITY is any facility engaged 

in the manufacturing of products using composite material. 

Deleted: 

Deleted: . 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 2 

(5) EMISSION CONTROL SYSTEM is a combination of capture system(s) 

and control equipment used to reduce, eliminate or control the release of 

VOC to the atmosphere. 

(6) EMISSION INVENTORY YEAR is the annual emission reporting 

period beginning from July 1 of the previous year through June 30 of a 

given year. For example, emission inventory year 1999 covers the 

period from July 1, 1998 through June 30, 1999. 

(7) EXCESS EMISSION REDUCTIONS are VOC emission reductions that 

are not required by any other District requirement as of January 19, 

2001. Excess emission reductions also include any reductions achieved 

on or after January 19, 2001 in excess of the requirements of subdivision 

(c) resulting from a process change subject to best available control 

technology (BACT) as specified in Regulation XIII and implemented 

solely for the purpose of complying with this rule.

(8) FACILITY is any equipment or group of equipment or other VOCemitting activities, which are located on one or more contiguous 

properties within the District, in actual physical contact or separated 

solely by a public roadway or other public right-of-way, and are owned 

or operated by the same person (or by persons under common control), 

or an outer continental shelf (OCS) source as determined in 40 CFR 

Section 55.2. Such above-described groups, if noncontiguous, but 

connected only by land carrying a pipeline, shall not be considered one 

facility. 

(9) GEL COAT is a thermosetting resin surface coating, either pigmented or 

clear, that provides a cosmetic enhancement and improves resistance to 

degradation from exposure to the elements. 

(10) NONATOMIZED APPLICATION is any resin application technology in 

which the resin is not broken into droplets or an aerosol as it travels 

from the application equipment to the surface of an object. 

Nonatomized application technology includes, but is not limited to, 

flowcoaters, flow choppers, pressure-fed rollers, resin impregnators, and 

hand applications using a brush or roller. 

(11) PETROLEUM INDUSTRY FACILITY is any facility primarily engaged 

in the production, refining, storage, transfer or distribution of crude 

petroleum or petroleum products as defined in the Standard Industrial 

Classification for crude petroleum and natural gas (SIC code 1311), 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 3 

petroleum refining (SIC code 2911), petroleum bulk stations and 

terminals (SIC code 5171), or other related industries (e.g., SIC codes 

4226, 4612, 4613, 4923 and 5541). 

(12) RESIN is any thermosetting polymer used to encapsulate and bind 

together reinforcement fibers in the manufacturing of composites. 

(13) SPRAY BOOTH is any equipment or enclosure used to capture or 

reduce overspray from the application of any coating, lamination, or 

other VOC-containing materials, that requires a permit from the District. 

A spray booth includes standard bench type, floor type, and automotive 

type spray booths, as well as prep stations, spray stations (i.e., a bank of 

filters with a plenum and exhaust fan), and spray rooms. 

(14) SPRAY BOOTH FACILITY is any facility that has installed one or 

more spray booths. A facility subject to a District rule or regulation that 

requires installation of any spray booth is also considered as a spray 

booth facility. 

(15) VOC-CONTAINING MATERIAL is any material that contains VOC 

including, but not limited to, resins, polymers, gel coats, coatings, paints, 

varnishes, stains, sealers, thinners, cleanup solvents, thinning solvents, 

inks, fountain solutions, adhesives, and sealants. VOC-containing 

materials do not include fuels or combustion products. 

(16) VOLATILE ORGANIC COMPOUNDS (VOC) are as defined in Rule 

102. 

(c) Requirements 

On or after the effective date specified in paragraph (e)(1), a person shall not 

operate any spray booth facility subject to this rule, unless the VOC emissions 

from any equipment, activity or operation that applies, or is required by any 

District rule, regulation or permit to apply, VOC-containing materials in a spray 

booth are reduced through the use of the following:

(1) An emission control system that has an overall efficiency of at least 65 

percent by weight; or 

(2) VOC-containing materials that have a VOC content at least 65 percent 

lower than any applicable rule limit in effect as of January 19, 2001; or 

(3) A combination of methods specified in paragraphs (c)(1) and (c)(2), which 

when individually applied do not meet the specified reduction 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 4 

requirement, but when combined reduce the VOC emissions by at least 65 

percent by weight. 

The Executive Officer shall impose conditions necessary to ensure continuous 

compliance. In no event shall the compliance determination period exceed a 

monthly basis. 

(d) Alternative Compliance Plan 

The operator of a spray booth facility that reported more than 20 tons per year of 

VOC emissions in any emission inventory year of 1999 or thereafter, may, in lieu 

of complying with the requirements of subdivision (c) and the effective dates 

specified in paragraph (e)(1), comply with an alternative compliance plan that is 

submitted to and approved by the Executive Officer. The Executive Officer shall 

not approve an alternative compliance plan, unless the plan has demonstrated real, 

quantifiable and verifiable excess emission reductions through one of the 

following: 

(1) Any combination of facility-wide measures at a composite manufacturing 

facility that reduces VOC emissions by at least 65 percent effective July 1, 

2004, from what would be emitted based on Rule 1162 requirements in 

effect as of January 19, 2001, usage factors and approved emission factors, 

demonstrated by use of the following equation: 

Percent VOCReduction 100

1 1

1 1 1 1

×

+

















− +

















+

=

∑ ∑

∑ ∑ ∑ ∑

= =

= = = =

a

i

b

j

i i j j

d

l

l l

c

k

k k

a

i

b

j

i i j j

f U f U

f U f U f U f U

where, 

Ui = the approved emission factor for the ith resin based on the allowable 

monomer content of Rule 1162 as of January 19, 2001, and the allowable 

method of resin application and associated vapor suppressants and rollout and covered-cure used as of January 19, 2001. 

Uj

 = the approved emission factor for the jth gel coat based on the 

allowable monomer content of Rule 1162 as of January 19, 2001, and the 

allowable method of gel coat application used as of January 19, 2001. 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 5 

Uk = the approved emission factor for the kth resin based on the actual 

monomer content and the actual method of resin application and any 

associated vapor suppressants and roll-out and covered-cure currently 

used. 

Ul = the approved emission factor for the lth gel coat based on the actual 

monomer content and the actual gel coat application for each gel coat 

currently used, excluding the gel coat nonatomizing emission factor. 

fi

 = usage factor, based on the fraction of the ith resin used to the total 

facility usage of all resins and gel coats during the twelve-month period 

prior to January 19, 2001, as a monthly average. 

fj = usage factor, based on the fraction of the jth gel coat used to the total 

facility usage of all resins and gel coats during the twelve-month period 

prior to January 19, 2001, as a monthly average. 

fk = usage factor, based on the fraction of the kth resin used to the total 

facility usage of all resins and gel coats during the latest twelve-month 

period, calculated as a monthly average. 

fl

 = usage factor, based on the fraction of the lth gel coat used to the total 

facility usage of all resins and gel coats during the latest twelve-month 

period, calculated as a monthly average. 

Effective January 1, 2002, the composite manufacturing facility shall comply with 

all of the following: 

(A) Nonatomized application shall be used for all resin applications; 

(B) Clear gel coat shall contain no more than 44 percent by weight of 

monomers, as applied; 

(C) White and off-white pigmented gel coat shall contain no more than 

30 percent by weight of monomers, as applied; and 

(D) Non-white pigmented gel coat shall contain no more than 37 

percent by weight of monomers, as applied. 

(2) Effective December 31, 2004, use of VOC-containing materials that have 

a VOC content at least 85 percent lower than any applicable rule limit in 

effect as of January 19, 2001, emission control systems that have an 

overall efficiency at least 85 percent by weight, or a combination thereof 

that achieves an overall reduction of 85 percent by weight, for each spray 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 6 

booth except those qualified for exemption as specified in paragraphs 

(h)(2) and (h)(3); or 

(3) Any combination of facility wide measures that reduces VOC emissions 

equivalent to that required under subdivision (c) on or before the effective 

date specified in paragraph (e)(1) provided the measures are approved in 

writing by the Executive Officer, CARB and USEPA. The spray booth 

facility shall comply with the USEPA Economic Incentive Programs (EIP) 

guidelines, if applicable. 

The Executive Officer shall impose conditions necessary to ensure continuous 

compliance. In no event shall the compliance determination period exceed a 

monthly basis. 

(e) Compliance Schedule 

(1) The effective dates of the requirements in subdivision (c) shall be as 

follows: 

(A) July 1, 2003, for spray booth facilities emitting more than 100,000 

pounds (50 tons) of VOC in emission inventory year 1999 or 2000. 

(B) July 1, 2004, for spray booth facilities emitting up to and including 

100,000 pounds (50 tons) of VOC in emission inventory year 1999 

or 2000. 

(C) For all other spray booth facilities, July 1, 2004, or 30 months after 

the applicable VOC emissions from the facility have exceed 40,000 

pounds (20 tons) for an emission inventory year after 2000, 

whichever is later. 

(2) Except as indicated in subparagraph (C) below, no later than 18 months 

prior to the applicable compliance date pursuant to paragraph (e)(1), the 

operator of a facility subject to this rule shall submit to the Executive 

Officer: 

(A) Complete application(s) for permit(s) to construct and operate for 

any modifications or new installations required to comply with this 

rule and for which the permit(s) is (are) required pursuant to Rules 

201 and 203; 

(B) A change of condition application for each spray booth employing 

the compliance method pursuant to paragraph (c)(2) or (c)(3) by 

switching to lower VOC content materials; and 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 7 

(C) If the operator elects to comply with the alternative compliance 

plan pursuant to subdivision (d), a complete plan application in 

accordance with Rule 306 – Plan Fees, including a description of 

how compliance is to be achieved shall be filed no later than May 

1, 2004, for spray booth facilities with a compliance schedule of 

July 1, 2004, pursuant to subparagraph (e)(1)(C), or no later than 

12 months after the applicable VOC emissions exceeded 40,000 

pounds (20 tons) at a spray booth facility for an emission inventory 

year after 2000. 

(f) Test Methods and Procedures 

The following test methods and procedures shall be used to determine compliance 

with this rule. All test methods referenced below shall be the most recent version 

issued by the respective organization. Alternative test methods may be used if 

they are determined to be equivalent and approved in writing by the Executive 

Officer, the California Air Resources Board, and the U.S. Environmental 

Protection Agency. 

(1) Determination of VOC Content of VOC-Containing Materials: 

(A) US EPA Method 24 - Determination of volatile matter content, 

water content, density, volume solids and weight solids of surface 

coatings 

(B) US EPA Method 24A - Determination of volatile matter content 

and density of printing inks and related coatings 

(C) District Method 303 - Determination of Exempt Compounds 

(D) District Method 304 - Determination of Volatile Organic 

Compounds (VOCs) in Various Materials 

(E) District Method 313 – Determination of Volatile Organic 

Compounds by Gas Chromatography/Mass Spectrometry 

(2) Determination of Efficiency of Emission Control Systems: 

(A) The capture efficiency of an emission control system shall be 

determined by verifying the use of a Permanent Total Enclosure 

(PTE) and 100% capture efficiency as defined by US EPA Method 

204, “Criteria for and Verification of a Permanent or Temporary 

Total Enclosure.” Alternatively, if a US EPA Method 204 defined 

PTE is not employed, capture efficiency shall be determined using 

a minimum of three sampling runs subject to data quality criteria 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 8 

presented in the US EPA technical guidance document “Guidelines 

for Determining Capture Efficiency, January 9, 1995.” Individual 

capture efficiency test runs subject to the US EPA technical 

guidelines shall be determined by: 

(i) The Temporary Total Enclosure (TTE) approach of US 

EPA Methods 204 through 204F; or 

(ii) The District “Protocol for Determination of Volatile 

Organic Compounds (VOC) Capture Efficiency.” 

(B) The control equipment efficiency of an emission control system, on 

a mass emissions basis, and the VOC concentrations in the exhaust 

gases, measured and calculated as carbon, shall be determined by 

US EPA Test Methods 25, 25A, District Method 25.1 -

Determination of Total Gaseous Non-Methane Organic Emissions 

as Carbon, or District Method 25.3 – Determination of Low 

Concentration Non-Methane Non-Ethane Organic Compound 

Emissions from Clean Fueled Combustion Sources, as applicable. 

US EPA Test Method 18 or ARB Method 422 shall be used to 

determine emissions of exempt compounds. 

(C) The overall efficiency of an emission control system shall be 

determined using the following equation (all efficiencies expressed 

in percent): 

Overall Efficiency = 

(Capture Efficiency) x (Control Equipment Efficiency)/100 

(3) Multiple Test Methods 

 When more than one test method or set of test methods are specified for 

any testing, the application of these methods to a specific set of test 

conditions is subject to approval by the Executive Officer. In addition, a 

violation of any requirement of this rule established by any one of the 

specified test methods or set of test methods shall constitute a violation of 

the rule. 

(4) Laboratory Approval 

The sampling, analysis, and reporting shall be conducted by a laboratory 

that has been approved under the District Laboratory Approval Program 

(LAP) for the cited District reference test methods, where LAP approval is 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 9 

available. For District reference test methods for which no LAP program 

is available, the LAP approval requirement shall become effective one 

year after the date that the LAP program becomes available for that 

District reference test method. 

(g) Monitoring, Recordkeeping and Reporting Requirements 

(1) No later than 180 days after the effective date of the requirements, the 

operator of a facility who elects to install an emission control system to 

comply with all or part of the rule requirements shall conduct performance 

testing to determine the overall efficiency of the emission control system 

and submit a complete test report to the Executive Officer. The 

performance testing of the emission control system shall be repeated when 

the system is modified or an operating parameter is changed in a manner 

that affects the capture or control efficiency. In such case, the affected 

capture or control efficiency testing shall be conducted and the test report 

submitted to the Executive Officer within 180 days after the modification. 

The Executive Officer may require more frequent performance testing, as 

necessary. 

(2) The operator of a facility subject to this rule shall submit an initial 

compliance certification report to the Executive Officer no later than 180 

days after the effective date of the requirements. The operator shall then 

submit subsequent compliance certification reports annually within 60 

days after the end of each emission inventory year. The initial and annual 

compliance certification reports shall include the performance testing 

report (if applicable), inventory of materials used, and other procedures 

and information, as necessary to determine compliance with the applicable 

requirements or exemptions. 

(3) The operator shall, at a minimum, maintain the following records for a 

period of at least two years, or five years for facilities subject to Title V 

Permit requirements, and make the records available to the Executive 

Officer upon request: 

(A) Purchase records, or equivalent records as approved by the 

Executive Officer, for all VOC-containing materials used in the 

facility; 

(B) Records of VOC-containing materials in accordance with Rule 109 

– Recordkeeping for Volatile Organic Compound Emissions; 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 10 

(C) Records on the system operating and maintenance parameters as 

applicable with any emission control system. At a minimum, the 

operator shall maintain records of the parameters necessary to 

demonstrate continuous operation and compliance of the emission 

control system during periods of emission producing activities. 

These parameters shall include, but are not limited to, 

temperatures, pressures, and flow rates; and 

(D) All measurements, process information, material data, test data, 

and other related information used in or required to support the 

emission determinations for compliance demonstration. 

(h) Exemptions 

The requirements of subdivision (c) shall not apply to the following: 

(1) A facility that has applied for and been issued by the Executive Officer an 

enforceable permit condition that limits the facility-wide VOC emissions 

from the use of VOC-containing materials to no more than 40,000 pounds 

(20 tons) per emission inventory year. The operator must submit complete 

application(s) for change of permit conditions no later than 18 months 

prior to the applicable compliance date pursuant to paragraph (e)(1) and 

comply with the facility-wide emissions limit beginning on the applicable 

effective date pursuant to paragraph (e)(1). 

(2) A spray booth that meets the following condition: 

Exhaust Flow Rate 

(standard cubic feet per minute)

Allowable VOC Emissions 

(pounds per day)

Less than 10,000 12 

10,000 or greater but less than 30,000 25 

30,000 or greater but less than 60,000 50 

60,000 or greater but less than 90,000 100 

90,000 or greater but less than 275,000 150 

275,000 or greater 225 

If at any time the exhaust flow rate falls in a lesser category, except during 

equipment malfunction, maintenance or repairs for a period not to exceed 

72 hours per occurrence, the allowable VOC emissions of that lesser 

category shall apply. The allowable VOC emissions shall be determined 

based on the monthly average of the past calendar month, calculated by 
Rule 1132 (Cont.) (Amended May 7, 2004) 

1132 - 11 

dividing the total emissions from the spray booth for the month by the 

number of calendar days in the month. The operator of a spray booth that 

meets the above conditions shall submit to the Executive Officer a change 

of condition application for each spray booth employing this exemption by 

September 5, 2004, or no later than 18 months prior to the applicable 

compliance date pursuant to subparagraph (e)(1)(C), whichever is later. 

(3) A spray booth for which the VOC emissions are reduced through the use 

of an existing emission control system in operation under a valid District 

permit as of December 1, 2000, that is not mandatory pursuant to any other 

District requirement or the requirement of any other governmental agency. 

This exemption is valid only for facilities that are subject to the alternative 

compliance plan specified in paragraph (d)(2). 
Rule 1132 (Cont.) (Amended May 200

ATTACHMENT A 

1132 - 12 

*Rule 1132 prohibits the use of the Gel Coat Non-Atomized Application emission rates to calculate emissions