p. 1


# OAR Box 1413 Prepped byOllie Stewart



# Document

Number: 

# 58 ) 11-1-5 8 Docket Number: 

# A-94-5 2

Printed 7/9/2008 3:11:23 PM

Sheet 58 of 114

### PJ?


### ILLINOI S ENVIRONMENTA LPROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L- PERMI TSECTIO N

P 0 BO X19506 SPRINGFIELD , ILLINOI S 62794-950 6 FO R APPLICANT S US E Revisio n # : Date : Pag e / /



### o f Sourc e Designation :


# PROCESS

EMISSION

UNIT DATA AND

INFORMATION ***** —l 

### ^ - * *, - ^V-AH- ? I D NUMBER : EMISSIO N POIN T# : DATE : 1.1- 1 

# U?I;£Q

SOURCE

INFORM

ATION 1 ) SOURC E NAME : 

### Bulk Molding

Compounds, Inc. 2) DAT E FOR M PREPARED : 

### March 7,1996 3 ) SOURC E I D NO . (I F KNOWN) : 

### 089813AAK GENERALINFORMATION 4 ) NAM E O F EMISSIO N UNIT : 

### Eight Mixing Lines and Two Resin Rooms 5 ) NAM E O F PROCESS : 

### Bulk molding

compound

production 6 ) DESCRIPTIO N O F PROCESS : 

### Materials

are mixed and extruded

to produce

bulk molding

compound 7 ) DESCRIPTIO N O F ITE M O R MATERIA L PRODUCE D O R ACTIVIT YACCOMPLISHED : 

### Thermoset

resins 

# A

# y 8 ) FLO WDIAGRA M DESIGNATIO N O F EMISSIO N UNIT : 

### Lines 1, 2,4-7, 9

&10; Resin Rooms 9 ) MANUFACTURE R O F EMISSIO N UNI T(I F KNOWN) : 

### NA 10 ) MODE L NUMBE R (I F KNOWN) : 

### NA 11 ) SERIA L NUMBE R (I F KNOWN) : 

### NA 12 ) DATE S O F COMMENCIN G CONSTRUCTION . OPERATIO N AND/O R MOS TRECEN TMODIFICATIO N O F THI S EMISSIO N UNI T(ACTUA L O R PLANNED ) a ) CONSTRUCTIO N (MONTH/YEAR) : 

### June, 1979 b ) OPERATIO N (MONTH/YEAR) : 

### July, 1979 c ) LATES TMODIFICATIO N (MONTH/YEAR) : 

### November, 1994 13 ) DESCRIPTIO N O F MODIFICATIO N (I F APPLICABLE) : 

### Addition of hood to line 6
THI S AGENC

YI S AUTHORIZE D T

O REQUIR E THI S INFORMATIO N UNDE R ILLINOI S REVISE D STATUTES . 1991 , A S AMENDE D 1992 . CHAPTE R 1111/2 . PAR . 1039.5 . DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION . FAILUR E TO D O S O MA Y PREVENTTHI S FOR M FRO M BEIN G PROCESSE D AN D COUL D RESUL TI N TH E APPLICATIO N BEIN G DENIED . THI S FOR M HA S BEE N APPROVE D B

YTH E FORMS MANAGEMENTCENTER .



### APPLICATIO N PAG E

Printed o n Recycle d Pape r 220-CAAP P 

### FO R APPLICANT

S US E Pag e 1 o

f1 0

### P.3 

# 1.1- 2 14 ) DOE S TH E EMISSIO N UNI THAV E MOR E THA N ON E MOD E O F OPERATION ? I F YES , EXPLAI N AN D IDENTIF YWHIC H MOD E I S COVERE D BYTHI S FOR M (NOTE : A SEPARAT E PROCES S EMISSIO N UNI TFOR M 220-CAAP P MUS TB E COMPLETE D FO R EAC H MODE) : 

# T J YE S 

### N O

15 ) PROVID E TH E NAM E AN D DESIGNATIO N O F AL L AI R POLLUTIO N CONTRO L EQUIPMEN TCONTROLLIN G THI S EMISSIO N UNIT , I F APPLICABL E (FOR M 260-CAAP P AN D TH E APPROPRIAT E 260-CAAP P ADDENDU M FOR M MUS TB E COMPLETE D FO R EAC H ITE M O F AI R POLLUTIO N CONTRO L EQUIPMENT) : 

## Baghouse

16 ) WIL L EMISSION S DURIN G STARTU P EXCEE D EITHE R TH E ALLOWABL E EMISSIO N RAT E PURSUAN TT O A SPECIFI C RULE , O R TH E ALLOWABL E EMISSIO N LIMI TA S ESTABLISHE D B YA N EXISTIN G O R PROPOSE D PERMI TCONDITION ? I F YES , COMPLET E AN D ATTAC H FOR M 203-CAAPP , "REQUES TT O OPERAT E WIT H EXCES S EMISSION S DURIN G STARTU P O F EQUIPMENT . 

# rr YE S 

### N O

17 ) PROVID E AN YLIMITATION S O N SOURC E OPERATIO N AFFECTIN G EMISSION S O R AN YWOR K PRACTIC E STANDARD S (E.G. , ONL YON E UNI TI S OPERATE D A TA TIME) : 

## Production

of bulk molding

compound

OPERATING

INFORMATION 18 ) ATTAC H TH E CALCULATIONS , T O TH E EXTEN TTHE YAR E AI R EMISSIO N RELATED , FRO M WHIC H TH E FOLLOWIN G OPERATIN G INFORMATION , MATERIA L USAG E INFORMATIO N AN D FUE L USAG E DAT A WER E BASE D AN D LABE L A S EXHIBI T220-1 . REFE R T O SPECIA L NOTE S O F FOR M 202-CAAPP . 19a ) MAXIMU M OPERATIN G HOUR S b ) TYPICA L OPERATIN G HOUR S 20 ) ANNUA L THROUGHPU T HOURS/DAY : 

## 24 HOURS/DAY : 

## 22 DEC-FEB(%) : 

## 25 DAYSA/VEEK : 

## 7 DAYS/WEEK : 

## 5 MAR-MAY(%) : 

## 25 WEEKS/YEAR : 

## 52 WEEKS/YEAR : 

## 52 JUN-AUG(%) : 

## 25 SEP-NOV(%) :



## 25 MATERIALUSAGE

INFORMATION

21a ) RA WMATERIAL S 

## Raw bulk molding compounds

materials MAXIMU M RATE S LBS/H R 

## NA TONS/YEA R



## NA TYPICA L RATE S LBS/H R 

## NA TONS/YEA R



## NA

•


# APPLICATIO N PAG E

Printed o n Recycle d Pape r 220-CAAP P Pag e 2 o f1 0 

## ^

### P. 4 

# 1.1- J

21b ) PRODUCT S 

## Bulk molding compound

21c ) BY-PRODUC TMATERIAL S 

## Waste material MAXIMU M RATE S LBS/H R TONS/YEA R



## 15,123

MAXIMU M RATE S LBS/H R 

## NA TONS/YEA R



## NA TYPICA L RATE S LBS/H R TONS/YEA R



## 9,000

TYPICA L RATE S LBS/H R 

## NA TONS/YEA R



## NA

FUELUSAGE

DATA - NA 22a ) MAXIMU M FIRIN G RAT E (MILLIO N BTU/HR) : b ) TYPICA L FIRIN G RAT E (MILLIO N BTU/HR) : c ) DESIG N CAPACIT YFIRIN G RAT E (MILLIO N BTU/HR) :
d ) FUE L TYPE : o NATURA L GA S o FUE L OIL : GRAD E NUMBE R 

## OCOA L D OTHE R I F MOR E THA N ON E FUE L I S USED , ATTAC H A N EXPLANATIO N AN D LABE L A S EXHIBI T220-2 . e ) TYPICA L HEA TCONTEN TO F FUE L (BTU/LB , BtU/GALdRBtU/SCF) : f ) TYPICA L SULFU R CONTEN T(W T%. . N A FO R NATURA L '"•QAS) :
g ) TYPICA L AS H CONTEN T(W T%. , N A FO R NATURA L GAS) : h ) ANNUA L FUE L USAG E (SPECIF YUNITS , E.G. , SCF/YEAR , GAL/YEAR , TON/YEAR) : 23 ) AR E COMBUSTIO N EMISSION S DUCTE D T O TH E SAM E STAC KO R CONTRO L A S PROCES S UNI TEMISSIONS ? I F NO , IDENTIF YTH E EXHAUS TPOIN TFO R COMBUSTIO N EMISSIONS : 

# T J YE S 

# u N

O



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 220-CAAP P Pag e 3 of1 0 

# 3

## APPLICABLE RULES 24 ) PROVID E AN YSPECIFI C EMISSIO N STANDARD(S ) AN D LIMITATION(S ) SE TB YRULE(S ) WHIC H AR E APPLICABL E T O THI S EMISSIO N UNI T(E.G. , VOM , IA C 218.204(j)(4) . 3. 5 LBS/GAL) :

REGULATE D AI R POLLUTANT(S ) EMISSIO N STANDARD(S ) REQUIREMENT(S ) 

## VOM PM PM 3 5 IAC 218.301 35 IAC 212.321 35 IAC 212.123 25 ) PROVID E AN YSPECIFI C RECORDKEEPIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S EMISSIO N UNI T

REGULATE D AI R POLLUTANT(S ) RECORDKEEPIN G RULE(S ) 

## VOM and PM 35 IAC 201.301

26 ) PROVID E AN YSPECIFI C REPORTIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S EMISSIO N UNIT :

REGULATE D AI R POLLUTANT(S ) REPORTIN G RULE(S )

2 7 

## VOM

and PM

) PROVID E AN YSPECIFI C MONITORIN G RULE(S )

REGULATE D AI R POLLUTANT(S ) 

## NA Wl 

## 35 IAC 201.302 and

35 IAC 254

UC H AR E APPLICABL E T O THI S EMISSIO N UNIT :

MONITORIN G RULE(S

) 

## VOM emissions

<, 8 Ibs/hr Production-based

PM emission

limit <. 3.40 Ibs/hr Opacity <, 30%
REQUIREMENTS) 

## Maintain records for Annual Emissions

Report

REQUIREMENT(S

) 

## Annual Emissions

Report

REQUIREMENTS)

28 ) PROVID E AN YSPECIFI C TESTIN G RULE S AND/O R PROCEDURE S WHIC H AR E APPLICABL E T O THI S EMISSIO N UNIT :

REGULATE D AI R POLLUTANT(S ) TESTIN G RULE(S ) REQUIREMENTS) 

# L NA

ADD I IPATin M DAnc 

# x Printe d o n Recycle d Pape r 220-CAAP P pag e 4 of1 0

### P.6 

# 1.1- 5 29 ) DOE S TH E EMISSIO N UNI TQUALIFYFO R A N EXEMPTIO N FRO M A N OTHERWIS E APPLICABL E RULE ? 

# T J YE S 

### N O I F YES . THE N LIS TBOT H TH E RUL E FRO M WHIC H I TI S EXEMP TAN D TH E RUL E WHIC H ALLOW S TH E EXEMPTION . PROVID E A DETAILE D EXPLANATIO N JUSTIFYIN G TH E EXEMPTION . INCLUD E DETAILE D SUPPORTIN G DATA AN D CALCUUTIONS . ATTAC H AN D UBE L A S EXHIBI T220-3 . O R REFE R T O OTHE R ATTACHMENT(S ) WHIC H ADDRES S AN D JUSTIF YTHI S EXEMPTION . 

## COMPUANCE INFORMATION 30 ) I S TH E EMISSIO N UNI TI N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS ? 

### YE S 

# TJ N O I F NO , THE N FOR M 294-CAAP P "COMPLIANC E PUN/SCHEDUL E O F COMPLIANC E - ADDENDU M FO R NO N COMPLYIN G EMISSIO N UNITS " MUS TB E COMPLETE D AN D SUBMITTE D WIT H THI S APPLICATION . 31 ) EXPUNATIO N O F HO WINITIA L COMPLIANC E I S T O BE . O R WA S PREVIOUSLY , DEMONSTRATED : 

## USEPA Method

25A stack

testing data was used in correlation

with production

records in order to determine

production-based

emission

factors . Using

these factors, review

of production

histories

assures

past compliance.

32 ) EXPUNATIO N O F HO WONGOIN G COMPLIANC E WIL L B E DEMONSTRATED : 

## Production

will be monitored

and remain below the maximum

allowable

production

rate of 1,260 Ibs/hr of bulk molding

compound

material, thus

assuring

VOM emissions

of <7.90 Ibs/hr and <24.5 tons/yr. PM

emissions

at this maximum production rate are <0.034 Ibs/hr.

TESTING, MONITORING, RECORDKEEPING AND REPORTING 33a ) LIS TTH E PARAMETER S THA TREUT E T O AI R EMISSION S FO R WHIC H RECORD S AR E BEIN G MAINTAINE D T O DETERMIN E FEES . RUL E APPLICABILITYO R COMPLIANCE . INCLUD E TH E UNI TO F MEASUREMENT . TH E METHO D O F MEASUREMENT , AN D TH E FREQUENC YO F SUC H RECORD S (E.G. , HOURLY , DAILY . WEEKLY) : PARAMETE R UNITO F MEASUREMEN TMETHO D O F MEASUREMEN TFREQUENC Y bul k molding compound

production

• 

## pounds gravimetric monthly



# APPLICATIO N PAG E

Printe d o n Recycled Pape r 220-CAAP P Pag e 5 o f1 0 

# 5P. 7 

# 1.1- 6 33b ) BRIEFL

YDESCRIB E TH E METHO D B YWHIC H RECORD S WIL LB E CREATE D AN D MAINTAINED . FO R EAC H RECORDE D PARAMETE R INCLUD E TH E METHO D O F RECORDKEEPING
. TITL E O F PERSO N RESPONSIBL E FO R RECORDKEEPING
. AN D TITL E O F PERSO N T O CONTACTFO R REVIE WO F RECORDS : PARAMETE R METHO D O F RECORDKEEPIN

G TITL E O F PERSO N RESPONSIBL

E TITL

E O F CONTAC TPERSO N bulk molding compound

production department record VICs.Prm.ldKtt.mUnut*ttmtng Vie* AWMMT I Utnufcturlng mnd Engln—ring



### c) I S COMPLIANC E O F TH E EMISSIO N UNI TREADIL YDEMONSTRATE D B

YREVIE WO F TH E RECORDS ? I F NO , EXPLAIN : YE S 

# D N O



# T J d ) AR E AL L RECORD S READIL YAVAILABL E FO R INSPECTION , COPYIN G AN D SUBMITTA L T O TH E AGENCYUPO N REQUEST? I F NO
. EXPLAIN : YE S N O

34a) DESCRIB E AN YMONITOR S O R MONITORIN G ACTIVITIE S USE D TO DETERMIN E FEES , RUL E APPLICABILIT YO R COMPLIANCE : 

## Wone

b ) WHA TPARAMETER(S ) IS(ARE ) BEIN G MONITORE D (E.G. , VO M EMISSION S T O ATMOSPHERE) ? 

## None

c) DESCRIB E TH E LOCATIO N O F EAC H MONITO R (E.G. , I N STAC KMONITO R 3 FEE TFRO M EXIT) : 

## NA



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 220-CAAP P Pag e 6 of1 0 

# t

### P.8 

### 1.1- / 

# u 34d ) I S EAC H MONITO R EQUIPPE D WIT H A RECORDIN G DEVICE ? 

## NA I F NO , LIS TAL L MONITOR S WITHOU TA RECORDIN G DEVICE : 

### YE S 

# T J N O

e ) I S EAC H MONITO R REVIEWE D FO R ACCURAC YO N A TLEAS TA QUARTERL YBASIS ? T J 

### YE S 

# u N O 

## NA I F NO . EXPUIN :


# T J T J f) I S EAC H MONITO R OPERATE D A TAL L TIME S TH E ASSOCIATE D EMISSIO N UNI TI S I N OPERATION ? 

## NA I F NO , EXPUIN : 

### YE S N O

35 ) PROVID E INFORMATIO N O N TH E MOS TRECEN TTESTS , I F ANY , I N WHIC H TH E RESULT S AR E USE D FO R PURPOSE S O F TH E DETERMINATIO N O F FEES . RUL E APPLICABILIT YO R COMPLIANCE . INCLUD E TH E TES T DATE . TES TMETHO D USED , TESTIN G COMPANY , OPERATIN G CONDITION S EXISTIN G DURIN G TH E TES TAN D A SUMMAR YO F RESULTS . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T220-4 : TESTDATE 12flAV94-12rl6&4 12na/94-12/2tUM 

## 9/30/94 TES TMETHO D



## USEPA 25A USEPA 25A TESTIN G COMPAN Y



## Air Solutions, Inc. Mostardi-Platt Associates OPERATIN G CONDITION S 

## typical typical SUMMAR YO F RESULT

S roofexhaust

VOM • 3.15 lbs/ton of production 

## 0.19 Ibs/hr VOM from Baghouse

36 ) DESCRIB E AL L REPORTIN G REQUIREMENT S AN D PROVID E TH E TITL E AN D FREQUENC YO F REPOR T SUBMITTAL S T O TH E AGENCY : REPORTIN G REQUIREMENT S 

## Emissions

of all regulated pollutants Compliance

of source and emission

units TITL E O F REPOR T



## Annual Emissions

Report Compliance

Certification, CAAPP Form 296 FREQUENC Y



## annually annually

•


# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 220-CAAP P Pag e 7 o f1 0 

# 1REGULATE D AI R

POLLUTAN T CARBO N MONOXID E (CO ) LEA D
NITROGE N OXIDE S (NOx) PARTICUUT E MATTE R (PART ) PARTICULAT E MATTE R <=

1 0 MICROMETER S (PM10 ) SULFU R DIOXID E (S02 ) VOLATIL E ORGANI C MATERIA L (VOM ) OTHER , SPECIFY : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : • 1 ACTUA L EMISSIO N RATE " B 'UNCONTROLLE D EMISSIO N RATE LBS PE R HOU R (LBS/HR)



## 1.71 1.51 1.71 1.51 TON S PE R

YEAR fTONS/YR )



## 7.49 3.24 7.49 3.24

24.5 14.6 ! 3 OTHE R

TERM S j

!

t
! 3 OTHE R

TERM S 4 D M



## 2&4 28,4 28,4 284

1,2 8.4 182 ALLOWABL E B YRUL E EMISSIO N RAT E

5 RAT E (UNITS )



## * 8 (lb/hr) APPLICABL E

RULE S

Se e Form

260
See Form 260

3 5 IAC 218.301 TON S PE R

YEA R (TONS/YR )

EXAMPLE: PARTICULATE MATTER MAXIMUM :

TYPICAL : 5.0 0

4.00 21.9

14.4 0.3

GR/DSCF 0,24 GRADSCF 1 

## 4 6.0

(LBS/HR) 5. 5 (LBS/HR) 212.321 212.321 26.28

••'li-M^-'

^ m IMPORTANT : ATTAC H CALCULATIONS , T O TH E EXTEN TTHE YAR E AI R EMISSION S RELATED , O N WHIC H EMISSION S WER E DETERMINE D AN D LABE L AS EXHIBI T220-6 . JCHEC KUNCONTROLLE D EMISSIO N RAT E BO X I F CONTRO L EQUIPMENTI S USED
. OTHERWIS E CHEC KAN D PROVID E TH E ACTUA L EMISSIO N RAT E T O ATMOSPHERE
. INCLUDIN G INDOORS
. SE E INSTRUCTIONS
. ^PROVID E TH E EMISSIO N RAT E THA TWIL L B E USE D AS APERMI TSPECIAL CONDITION
. THI S LIMI TWIL L B E USE D T O DETERMIN E TH E PERMI TFEE
. 'PLEAS E PROVID E AN

YOTHE R EMISSIO N RAT E WHIC H I S COMMONL YUSED
. REQUIRE D B

YASPECIFI C LIMITATIO N O R THA TWAS MEASURE D (E.G
. PPM , GR/DSCF , ETC. ) ?D M •DETERMINATIO N METHOD : 1 ) STAC KTEST , 2 ) MATERIA L BALANCE
. 3) STANDAR D EMISSIO N FACTO R (AP-42 O R AIRS)
. 4) ENGINEERIN G ESTIMATE , 5 ) SPECIA L EMISSIO N FACTO R (NOTAP-4 2 O R AIRS ) 5 RAT E - ALLOWABL E EMISSIO N RATE SPECIFIE D B YMOS TSTRINGEN TAPPUCABL E RULE
. a 

## Only permitted

emission

rates for VOM emissions

are requested

herein. The

requested

permitted

emission

rates for particulate

matter (PM) are included

on CAAPP Form 260. 

# APPLICATIO N PAG E
_ _ Printed o n Recycle d Pape r 220-CAAP P pag e 8 of1 0 Q C

### HA P INFORMATIO N

NAM E O F HA P EMITTE D 

## Styrene 2 CA S NUMBE R 

## 100-42-5 (mto/ r.t\£mHI\s\jss-tw

Min rfLLUin m c/r»joiiy n inry-runr. § I\.M


### •1 

### ACTUA L EMISSIO N RAT E O 1 

### UNCONTROLLE D EMISSIO N RAT E

MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICA L POUND S PE R

HOU R (LBS/HR ) TON S PE R YEA R (TONS/YR ) 

## 24. 5 14.6 3 

### OTHE R

TERM S 4 

### D M

1,2 8 4 182 ALLOWABL E B YRUL E

5 RAT E O R STANDAR D APPLICABL E RUL E

EXAMPLE: Benzene 

# rju&y.i MAXIMUM : TYPICAL : 10.0



### 8.0 1.2

0.8 2 2 , ,- •. 98%

by wt control device : Vea/r-ftgftf truck

s CFR 61 61.302(b).(d) IMPORTANT : ATTAC H CALCUUTIONS , T O TH E EXTENTTHE

YAR E AI R EMISSION S RELATED , O N WHIC H EMISSION S WER E DETERMINE D AN D LABE L A S EXHIBIT220-6 . 1 PROVID E UNCONTROLLE D EMISSION S I F CONTRO L EQUIPMENTI S USED . OTHERWISE , PROVID E ACTUAL EMISSION S TO TH E ATMOSPHERE . INCLUDIN G INDOORS . CHEC KBO XTO SPECIFY. •^CA S - CHEMICAL ABSTRAC TSERVIC E NUMBER . 3 PLEAS E PROVID E AN

YOTHE R EMISSIO N RATE WHIC H I S COMMONL YUSED , REQUIRE D B

YA SPECIFI C LIMITATIO N O R THA TWA S MEASURE D (E.G. . PPM , GR/DSCF , ETC.) . 4 D M - DETERMINATIO N METHOD : 1 ) STAC KTEST , 2 ) MATERIAL BALANCE. 3) STANDAR D EMISSIO N FACTO R (AP-4 2 O R AIRS . 4 ) ENGINEERIN G ESTIMATE , 5 ) SPECIAL EMISSIO N FACTO R (NOTAP-4 2 O R AIRS) . •SRAT E - ALLOWABL

E EMISSIO N RATE O R STANDAR D SPECIFIE D B YMOS TSTRINGENTAPPUCABLE RULE .



# _ P APPLICATIO N PAG E
_ Printed o n Recycle d Pape r 220-CAAP P pag e 9 o f1 0 i V OP.1 1 

# 1.1-1 0 EXHAUST

POINT INFORMATION 3 THI S SECTIO N SHOULD NO TB E COMPLETE D I F EMISSION S AR E EXHAUSTE D THROUG H AI R POLLUTIO N CONTRO L EQUIPMENT. 39 ) FLO WDIAGRA M DESIGNATIO N O F EXHAUS TPOINT : 

## Roof exhaust 40 ) DESCRIPTIO N O F EXHAUS TPOIN T(STACK , VENT , ROO F MONITOR , INDOORS , ETC.) . I F TH E EXHAUS TPOIN T DISCHARGE S INDOORS , D O NO TCOMPLET E TH E REMAININ G ITEMS . 

## Stack 41 ) DISTANC E T O NEARES TPUN TBOUNDAR YFRO M EXHAUS TPOIN TDISCHARG E (FT) : 

## 40 42 ) DISCHARG E HEIGH TABOV E GRAD E (FT) : 

## 30 43 ) GOO D ENGINEERIN G PRACTIC E (GEP ) HEIGHT , I F KNOW N (FT) : 

## NA 44 ) DIAMETE R O F EXHAUS TPOIN T(FT) : NOTE : FO R A NO N CIRCULA R EXHAUS TPOINT . TH E DIAMETE R I S 1.12 8 TIME S TH E SQUAR E ROO TO F TH E AREA . 

## 4 45 ) EXI TGA S FLO WRAT E a ) MAXIMU M (ACFM) : 

## 30,500 b ) TYPICA L (ACFM) : 

## 30,000 46 ) EXI TGA S TEMPERATUR E a ) MAXIMU M (°F) : 

## 100 b ) TYPICA L CF) : 

## 80 47 ) DIRECTIO N O F EXHAUS T(VERTICAL , UTERAL , DOWNWARD) : 

## Vertical 48 ) LIS TAL L EMISSIO N UNIT S AN D CONTRO L DEVICE S SERVE D BYTHI S EXHAUS TPOINT : NAM E FLO WDIAGRA M DESIGNATIO N 

## a ) Mixing

Unes b ) Resin Rooms c ) d) 

### e ) 

## Unes 1, 2,4-7, 9&10 Resin Rooms

TH E FOLLOWIN G INFORMATIO N NEE D ONL YB E SUPPLIE D I F READIL

YAVAILABLE. 49a ) UTITUDE : 

## 41:55:13.000 50 ) UT M ZONE : 

## NA b) LONGITUDE : 

## 88:20:20.00 b ) UT M VERTICA L (KM) :



## NA c ) UT M HORIZONTA L (KM) : 

## NA
8 

## Information

only for the exhaust

point for VOM emissions from

the eight Mixing Lines and the two Resin Rooms. Information

for the exhaust

point for particulate

matter (PM) emissions

from these emission

units is included

on CAAPP Form 260, Baghouse

(i.e.: PM control device).



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 220-CAAP P Pag e 1 0 of1 0 

# \oP.1 2



## EXHIBIT S 

# 220- 5 & 220- 6 1.1-1 1 MIXIN G LINE S & RESI N ROOM S CALCULATIO N SUMMAR Y Note : Al l VO M i s assumed t o b eStyrene . StackTes tData : Roo f exhaus tVOM = Baghous eVO M (

3.1 5 

## \ton BA

• ( lbs Styrene BMC production j 0.08 9 lbs Styrene ton BMC production

j
Total VOM = 32 4 lbs Styrene i

Jon BMC

production) Maximum productionand emissio nrate : 24. 5 tons Styrene y 

## J 2,00 0 lbs Styrene

< 1 ton Styrene > ton BMC production} 15,123 tons BMC production \ 32 4 lbs Styrene ) year 

### Typica l productio nan

d emissio nrate : Production rate: 9,00 0 tons BMC (199 5 estimate ) 9,00 0 tons BMC]

( 32 4 lbs Styrene 

## yr ton BMC production^ ton Styrene

,2,00 0 lbs Styrene) 14. 6 tons Styrene year Tes tdat ashow s tha

tforevery 1 lb Styreneexhaustin gthroug h th eroo f

exhaust, 0.03 2 lb s Styreneexhausts through th ebaghouse .

5034-CA\mixexib.do

c AI R SOLUTIONS , INC . 

# I I

### P.1 3 

### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O . BO X1950 6 SPRINGFIELD . ILLINOI S 62794-950 6 Revisio n # : 

### Date : / Pag e 

## o

f Sourc e Designation :


# STORAGE

TANK DATA AND

INFORMATION FOR AGENCY

USE OW.Y ••••. r ' 

### I D NUMBER : EMISSIO N POIN T# : DATE : NOTE : THI S INFORMATIO N FOR M MUS TB E COMPLETE D FO R AN YTAN KUSE D I N TH E STORAG E O F A N ORGANI C LIQUI D O R ANY MATERIAL

S CONTAININ G HAZARDOU S AI R POLLUTANTS. FOR TANK S USE D FO R PURPOSES OTHE R THA N STORAGE . SUC H A S MIXIN G TANKS . DA

YTANKS , PROCESS TANKS , ETC. . PLEAS E COMPLETE FOR M 220-CAAPP .



## SOURCE

INFORMATION 1 ) SOURC E NAME : 

## Bulk Molding

Compounds, Inc. 2) DAT E FOR M PREPARED : 

## March 7,1996 3) SOURC E I D NO
. (I F KNOWN) : 

## 089813AAK GENERALINFORMATION 4 ) TAN KDESIGNATION : 

## Polyester-based

Resin Storage Tank 5) FLO WDIAGRA M DESIGNATIO N O F TANK : 

## Underground

Storage Tank 1 6 ) MANUFACTURE R O F TAN K(I F KNOWN) : 

## NA 7) SERIA L NUMBE R (I F KNOWN) : 

## NA 8 ) DATE S O F COMMENCIN G CONSTRUCTION , OPERATIO N AND/O R MOSTRECEN TMODIFICATIO N O F THI S TAN K(ACTUA L O R PUNNED )

9 ) DESCRIPTIO N O F MODIFICATIO N (I F APPLICABLE) : 

## NA 10) DOE S TH E TAN KHAV E MOR E THA N ON E MOD E O F O P (E.G. , I S THER E MOR E THA N ON E PRODUC TSTORE D I I F YES , EXPUI N AN D IDENTIF YWHIC H MOD E I S COV E 232-CAAP P MUSTB E COMPLETE D FO R EAC H MODE) : a ) CONSTRUCTIO N (MONTH/YEAR) : 

## June, 1986 b ) OPERATIO N (MONTH/YEAR) : 

## July, 1986 C ) UTES TMODIFICATIO N (MONTH/YEAR) : NA

ERATION ? D YE S | N O > J TH E TANK? ) v 

### —' • RE D B YTHI S APPLICATIO N (NOTE : ASEPARAT E FOR M

THI S AGENC

YI S AUTHORIZE D TO REQUIR E THI S INFORMATIO N UNDE R ILLINOI S REVISE D STATUTES . 1991 . A S AMENDE D 1992 . CHAPTER11 1 1/2 , PAR . 1039.5 . DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION . FAILUR E T

O DO S O MA Y PREVENTTHI S FOR M FRO M BEIN G PROCESSE D AN D COULD RESUL TI N TH E APPLICATIO N BEIN G DENIED . THI S FOR M HA S BEE N APPROVE D B

YTH E FORM S MANAGEMEN TCENTER . 

# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 232-CAAP P 

## FO R APPLICANT

S USE Pag e 1 o f1 0 

# /

2 -

### P. M

11 ) PROVID E TH E NAM E AN D DESIGNATIO N O F AL L AI R POLLUTIO N CONTRO L EQUIPMENTCONTROLUN G THI S TANK, I F APPLICABLE (FOR M 260-CAAP P AN D TH E APPROPRIATE 260-CAAP P ADDENDU M FOR M MUS TB E COMPLETE D FO R EAC H ITE M O F AI R POLLUTIO N CONTRO L EQUIPMENT) : 

## NA 12 ) PROVID E AN

YUMITATION S O N SOURC E OPERATIO N AFFECTIN G EMISSION S OR AN YWOR KPRACTIC E STANDARD

S (E.G. , PRODUCTIO N VARIATION , ETC.) : 

## None TANK INFORMATION 13 ) TAN KCAPACIT

Y(SPECIF

YBARREL

S O R GALLONS) : 

## 6,000 gallons 14 ) TAN KDIAMETE R O R WIDT H (FT) :



## 8 15 ) TAN KHEIGH T(FT) :



## NA 16 ) TAN KLENGTH (FT) :



## 16 17 ) TAN KSHAP E (CHEC K ONE) : 

# D CYLINDRICAL

OTHER ; SPECIFY : 

# O HORIZONTA L
18 ) OUTSID E COLO R O F TAN K (CHEC KONE) : L J WHIT E S OTHER ; SPECIFY : U SILVE R 

## Underground 19 ) TAN KCONDITIO N (CHEC KONE) : GOO D 

# o FAI R 

# Q POOR 

### 20 ) TAN KLOCATIO

N (CHEC KONE) : UNDERGROUND 

# D ABOVEGROUN D 21 ) TAN KTYP E (CHEC KONE) : L J PRESSUR E L J INTERNA L FLOATIN G ROO F V FIXE D ROO F D EXTERNAL FLOATIN G ROO F L J VARIABLE VAPO R SPACE ; SPECIF YVOLUM E EXPANSIO N CAPACIT Y(bbl) : D OTHER ; SPECIFY : 22) VEN TVALVE INFORMATION :

TYP E O F VEN T COMBINATIO N PRESSUR E VACUU M OPE N NUMBE R OFVENT S

7 PRESSURE

SETTIN G (PSIG )



## Ambient DISCHARG E VENTED T

O (ATMOSPHERE

. FLARE . VAPO R CONTROL

. ETC. )


## Atmosphere TH E INFORMATIO N I N ITEM S 23 AN D 2 4 BELO WNEE D ONL

YB E PROVIDE D I F READIL YAVAIUBL E 23a ) UTITUDE : 

## 41:55:13.000 b ) LONGITUDE : 

## 88:20:02.0000 24a ) UTM ZONE : 

## NA ti) UTM VERTICAL (KM) :



## NA c ) UT M HORIZONTA L (KM) :



## NA


# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 232-CAAP P Page 2 o f1 0 

# i. 3

### P.1 5 

## MATERIALSTORED

AND THROUGHPUT

INFORMATION 25 ) CHEMICA L NAM E O F MATERIA L STORED : 

# PolyesterResin 26 ) CAS NO
. (I F KNOWN) : 

## NA
28 ) VAPO R PRESSUR E A T7 0 DEGREE S FAHRENHEI T(PSIA) : 

## 0.08 27) DENSIT Y (LB/CU.FT.) : (LB/GALLON) : 

## 9.16 29) MOLECUU R WEIGH T (LB/LB-MOLE) : 

## 164 30 ) VAPO RPRESSUR E A T MAXIMUM STORAG E TEMPERATUR E (PSIA) : 

## 0.12 31 ) METHO DUSE DT O DETERMIN E VAPO R PRESSUR E PURSUAN T T O 3 5 ILL . ADM . COD E 215.108.218.109-111 . O R219.109-111 : 

# D AST M D2879-8 6 

# D PUBLISHE D LITERATURE
. LIST :

OTHER ; SPECIFY : 

## USEPA TANKS PROGRAM

2.0 32 ) STORAG E TEMPERATUR E MINIMU M (DEGREE S FAHRENHEIT) : )THROUGHPU T 60

GAL/DAY : 

## 8.90X70 * BBLS/DAY : 2.12 MAXIMU M (DEGREE S FAHRENHEIT) : 105

GAL/YR : 

## 3.25X10* BBLS/YR : 

## 7.74X10* 34) MAXIMU M FIL L RAT E (GAUHR) : 

## 7,00 0 

# IT _35).I S A PERMANEN T SUBMERGE DLOADINGPIP E USED ? YE S 

## N O 36 ) I S AVAPO R BAUNC E LIN E USED ? 

## C D 

# YES N O 37) I S AN YOTHE R VAPO R LOS S CONTRO L DEVIC E USE D (OTHE R THA N VAPO R BAUNCE) ? I F YES , COMPLET E "AI R POLLUTIO N CONTRO L EQUIPMENT- DAT AAN D INFORMATION, " (FOR M 260-CAAPP)
. AS PAR TO F THI S APPLICATION
. 

## C D 

# YE S N O

38) ATTAC H TH E CALCUUTIONS
. T O TH E EXTEN TTHE YAR E AI R EMISSIO N REUTED
. FRO M WHIC H TH E PRECEDIN G INFORMATION
. MATERIA L STORAG E INFORMATIO N AN D THROUGHPU TDAT AWER E BASE D AN O UBE L A

S EXHIBI T232-1
.


# APPLICATIO N PAG E

Printe d o n Recycle

d Pape r 232-CAAP P Pag e 3 of1 0 

# IHP.1 6 

## APPUCABLE

RULES 39 ) PROVID E AN YSPECIFI C EMISSIO N STANDARD(S ) AN D LIMITATIONS(S ) SE TB YRULE(S ) WHIC H AR E APPLICABL E T O THI S TAN K

(E.G. . VOM , IA C 218.121(a) . PRESSUR E TANK) : REGULATE D AI R POLLUTANT(S ) EMISSIO N STANDARD(S ) REQUIREMENT(S ) 

## VOM 35 IAC 218.122(b) No hading ot mUtrltl unit* »qulpp*d wtth pvmmtnt

submwg-K

* loading

pip*

40 ) PROVID E AN YSPECIFI C RECORDKEEPIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S TANK : REGULATE D AI R POLLUTANT(S ) RECORDKEEPIN G RULE(S ) REQUIREMENTS) 

## VOM VOM 35 IAC 201.301 40 CFR 60.116b(a), (b) Maintain records for Annual Emissions

Report Record dimensions

and capacity of tank 41 ) PROVID E AN YSPECIFI C REPORTIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S TANK : REGUUTEDAIRPOLLUTANT(S ) REPORTIN G RULE(S ) REQUIREMENTS) 

## VOM 35 IAC 201.302 and 35 IAC 254 Annual Emissions Report

42 ) PROVID E AN YSPECIFI C MONITORIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S TANK : REGUUTEDAIRPOLLUTANT(S ) MONITORIN G RULE(S ) REQUIREMENTS) 

## NA

43 ) PROVID E AN YSPECIFI C TESTIN G RULE S AND/O R PROCEDURE S WHIC H AR E APPLICABL E T O THI S TANK : REGULATE D AI R POLLUTANT(S ) TESTIN G RULE(S ) REQUIREMENTS) • 

## NA

44 ) DOE S TH E TAN K QUALIF YFO R A N EXEMPTIO N FRO M A N OTHERWIS E APPLICABL E RULE ? Q YE S N O I F YES , THE N LIS TBOT H TH E RUL E FRO M WHIC H I TI S EXEMP TAN D TH E RUL E WHIC H ALLOW S TH E EXEMPTION . PROVID E A DETAILE D EXPLANATIO N JUSTIFYIN G TH E EXEMPTION . INCLUD E DETAILE D SUPPORTIN G DAT A AN D CALCUUTIONS . ATTAC H AN D UBE L A S EXHIBI T232-2 . O R REFE R T O OTHE R ATTACHMENTS ) WHIC H ADDRES S AN D JUSTIF YTHI S EXEMPTIO N 

## COMPLIANCE

INFORMATION 45 ) I S TH E TAN K

I N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS? : YE S 

# O N 0 I F NO , THE N FOR M 294-CAAP P "COMPLIANC E PUN/SCHEDUL E O F COMPLIANC E - ADDENDU M FO R NO N COMPLYIN G EMISSIO N UNITS " MUS TB E COMPLETE D AN D SUBMITTE D WIT H THI S APPLICATION . 46 ) EXPUNATIO N O F HO WINITIA L COMPLIANC E I S T O BE , O R WA S PREVIOUSLY , DEMONSTRATED : 

## Material is loaded into the tank via

permanent submerged loading pipe. Initial

compliance was demonstrated

by maintaining

records of the quantity

of material stored in

the tank.



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 232-CAAP P Pag e 4 o f1 0 

# \6P.1 7

47 ) EXPUNATIO N O F HO WONGOIN G COMPLIANC E WIL L B E DEMONSTRATED : 

### Material is loaded into the tank via permanent

submerged

loading pipe. Records

of monthly material throughput

quantities

will be maintained. Emissions of regulated

pollutants

will be calculated

using the USEPA TANKS

PROGRAM

2.0.

TESTING, MONITORING, RECORDKEEPING AND REPORTING 48a ) LIS TTH E PARAMETER S THA TREUT E T O AI R EMISSION S FO R WHIC H RECORD S AR E BEIN G MAINTAINE D T O DETERMIN E FEES . RUL E APPLICABILITYO R COMPLIANCE . INCLUD E TH E UNI TO F MEASUREMENT . TH E METHO D O F MEASUREMENT . AN D TH E FREQUENC YO F SUC H RECORD S (E.G. . HOURLY , DAILY , WEEKLY) : PARAMETE R UNITOF MEASUREMEN T METHO

O O F MEASUREMEN

T FREQUENC Y Quantity ol material throughput 

### gallons Inventory and purchase monthly

b ) BRIEFL YDESCRIB E TH E METHO D BYWHIC H RECORD S WIL L B E CREATE D AN D MAINTAINED . FO R EAC H RECORDE D PARAMETE R INCLUD E TH E METHO D O F RECORDKEEPING , TITL E O F PERSO N RESPONSIBL E FO R RECORDKEEPING , AN D TITL E O F PERSO N T O CONTAC TFO R REVIE WO F RECORDS : PARAMETE R METHOD O F RECORDKEEPING TITL E O F PERSO N RESPONSIBLE TITL E O F CONTAC TPERSO N Quantity of material throughput 

## log VIC * Pruldtn. Manufacturing and Engln—rtng Wc * Pnaidant manufacturing and Englnaaring

c) I S COMPLIANC E O F TH E EMISSIO N UNI TREADIL YDEMONSTRATE D BYREVIE WO F TH E RECORDS ? I F NO . EXPUIN : YE S 

## Q N O

d ) AR E AL L RECORD S READIL YAVAIUBL E FO R INSPECTION . COPYIN G AND/O R SUBMITTA L T O TH E AGENC YUPO N REQUEST ? I F NO , EXPUIN : YE S 

## Q N O

49a ) DESCRIB E AN YEMISSIO N MONITOR S USE D T O DETERMIN E FEES . RUL E APPLICABIUT YO R COMPLIANCE : 

### None

b ) WHA TPARAMETER(S ) IS(ARE ) BEIN G MONITORE D (E.G. . TEMPERATURE) ? 

### None



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 232-CAAP P Pag e 5 of1 0 

# I kP.1 8

49c ) DESCRIB E TH E LOCATIO N O F EAC H MONITOR : 

## NA

d ) I S EACH.MONITO R EQUIPPE D WIT H A RECORDIN G DEVICE ? 

## NA I F NO , LIS TAL L MONITOR S WITHOU TA RECORDIN G DEVICE : 

# T J YE S 

# u N

O

e ) I S EAC H MONITO R REVIEWE D FO R ACCURAC YO N A TLEAS TA QUARTERL Y BASIS ? 

## NA I F NO , EXPUIN : 

# n YE S 

# u N O



# u u f ) I S EAC H MONITO R OPERATE D A TAL L TIME S TH E ASSOCIATE D TAN KI S I N OPERATION ? 

## NA I F NO , EXPUIN : 

### YE S N O

50 ) PROVID E INFORMATIO N O N TH E MOS TRECEN TTESTS , I F ANY , I N WHIC H TH E RESULT S AR E USE D FO R PURPOSE S O F TH E DETERMINATIO N O F FEES . RUL E APPLICABIUT YO R COMPLIANCE . INCLUD E TH E TES T DATE , TES TMETHO D USED , TESTIN G COMPANY , OPERATIN G CONDITION S EXISTIN G DURIN G TH E TES TAN D A SUMMAR YO F RESULTS . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D UBE L A S EXHIBI T232-3 : TESTDATE TESTMETHO D TESTIN G COMPAN Y OPERATIN G

CONDITION S SUMMAR YO F RESULT

S 

## NA

51 ) DESCRIB E AL L REPORTIN G REQUIREMENT S AN D PROVID E TH E TITL E AN D FREQUENC YO F REPOR T SUBMITTAL S T O TH E AGENCY : REPORTIN G REQUIREMENT S tnt E O F REPOR T FREQUENC Y 

## Emissions

of all regulated pollutants Compliance

of source and emission

units Annual Emissions Report Compliance

Certification, CAAPP Form 296 annually

annually



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 232-CAAP P Pag e 6 o f1 0 

# n

### •o O 

### (52)EMISSION INFORMATION

REGULATE D AI R POLLUTAN T CARBO N MONOXID E (CO ) LEA D
NITROGE N OXIDE S (NOx ) PARTICULAT E MATTE R (PART ) PARTICULAT E MATTE R < = 1 0 MICROMETER S (PM10 ) SULFUR ' DIOXID E (S02 ) VOLATIL E ORGANI C MATERIA L (VOM ) OTHER , SPECIFY : MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICA L MAXIMUM : TYPICA L MAXIMUM : TYPICAL MAXIMUM : TYPICA L 0 1 ACTUA L EMISSIO N RATE O 'UNCONTROLLE D EMISSIO N RATE LBS PE R HOU R (LBS/HR) TON S PE R

YEA R E (TONS/YR)



### •

j

f



### <0.1 <0.1 'OTHE R

TERM S 'OTHE R

TERM S 4 D M



### 485 485 ALLOWABL E B YRUL E EMISSIO N RAT E

5 RAT E (UNITS )



### NA( ) APPLICABL E

RULE S



### NA TON S PE R

YEA R (TONS/YR) 

### PERMITTE D EMISSIO N RAT E

RAT E (UNITS ) TON S PE R YEA R (TONS/YR) 

# •^BHH^^H B ^^^^^^^^^^ i 

# HI^HHHHr i | | ~ 

# HHHH^HI H 

# ^^^^^^^^^^ H JHHHHHm l ^^^^^^^^^ l 

# HHI^HHI H ^^^^^^^^^^ i 

# P"""4"^ 4 I <0.01(tons/month)

I 0.1 I 

# |HlilHillllHr i [^^^^ 1 1 ll^HI^HHH H EXAMPLE: PARTICULATE MATTER MAXIMUM : TYPICA L 5.00

4.00 21.9

14.4 ' 0.3 GR/DSCF 0.24 GR/DSCF 1 4 6.0

(LBS/HR) 5.5 (LBSMR) 212.321

212.321 26.28

19.80 IMPORTANT : ATTAC H CALCULATIONS , T O TH E EXTENTTHE YAR E AI R EMISSION S REUTED , O N WHIC H EMISSION S WER E DETERMINE D AN D LABE L AS EXHIBI T232-4 . 1 CHEC KUNCONTROLLE D EMISSIO N RAT E BO X I F CONTROLEQUIPMEN TI S USED
. OTHERWIS E CHEC KAN D PROVID E TH E ACTUA L EMISSIO N RAT E T O ATMOSPHERE
. INCLUDIN G INDOORS
. SE E INSTRUCTIONS
. 2 PROVlD E TH E EMISSIO N RAT E THA TWIL L B E USE D A S APERMI TSPECIA L CONDITION
. THI S LIMI TWIL L B E USE D T O DETERMIN E TH E PERMI TFEE
. 'PLEAS E PROVID E AN YOTHE R EMISSIO N RAT E WHIC H I S COMMONL YUSED
. REQUIRE D B

YASPECIFI C LIMITATIO N O R THA TWAS MEASURE D (E.G
. PPM
. GR/DSCF
. ETC. ) 4 D M - DETERMINATIO N METHOD : 1 ) STAC KTEST
. 2 ) MATERIA L BALANCE , 3) STANDAR D EMISSIO N FACTO R (AP-4 2 O R AIRS)
. 4 ) ENGINEERIN G ESTIMATE
. S ) SPECIA L EMISSIO N FACTO R (NO TAP-42 O R AIRS ) S RAT E - ALLOWABL E EMISSIO N RAT E SPECIFIE D B YMOS TSTRINGEN TAPPLICABL E RULE
.



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 232-CAAP P . pag e 7 o M 0 C O

### (53) HAZARDOUS

AIR POLLUTANT

EMISSION

INFORM

A TION HA P INFORMATIO N NAM E O F HA P EMITTE D Styrene ^CA S

NUMBE R 100-42-5 -Wt 1 

### ACTUA L EMISSIO N RAT E 0 1 

### UNCONTROLLE D EMISSIO N RAT E

MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : | MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICA L MAXIMUM : TYPICA L MAXIMUM : TYPICA L 

### POUND S PE R

HOU R (LBS/HR) TON S PE R

YEA R (TONS/YR ) <0.1 3 

### OTHE R

TERM S 

## NA 4 

### D M

485 ALLOWABL E B YRUL E

5 

### RAT E O R STANDAR D 

## NA APPLICABL E RUL E 

## NA

EXAMPLE: Benzene 71432 MAXIMUM : TYPICA L 

### 10.0

8.0 1.2

0.8 2 2 98%

by wt control device Jr^jee^^Jlrucks CFR61 61.302(b),(d) IMPORTANT : ATTAC H CALCUUTIONS , T O TH E EXTEN TTHE YAR E AI R EMISSION S REUTED , O N WHIC H EMISSION S WER E DETERMINE D AN D UBE LA S EXHIBI T232-5
. PROVID E UNCONTROLLE D EMISSION S I F CONTRO LEQUIPMEN TI S USED , OTHERWISE , PROVID E ACTUA LEMISSION S T O TH E ATMOSPHERE , INCLUDIN G INDOORS , CHEC KBO XT O SPECIFY
. 2 CA S - CHEMICA L ABSTRAC TSERVIC E NUMBER
. 'PLEAS E PROVID E AN YOTHE R EMISSIO N RAT E WHIC H I S COMMONLYUSED , REQUIRE D B YASPECIFI C LIMITATIO N O R THA TWA S MEASURE D (EG.
. PPM
. GR/DSCF
. ETC.)
. 4 0 M - DETERMINATIO N METHOD : 1 ) STAC KTEST
. 2 ) MATERIALBALANCE
. 3 ) STANDAR D EMISSIO N FACTO R (AP-4 2 O R AIRS , 4 ) ENGINEERIN G ESTIMATE
. S ) SPECIA LEMISSIO N FACTO R (NO TAP-4 2 O R AIRS)
. 5 RAT E - AUOWABL E EMISSIO N RAT E O R STANDAR D SPECIFIE D B YMOS TSTRINGEN TAPPUCABL E RULE
. 

### _£ > 

# APPLICATIO N PAG E Printe d o n Recycle d Pape r 232-CAAP P pag e 8 of1 0 h o

### P.2 1 

## FLOATING

ROOF TANK EQUIPMENT

INFORMATION

(IF APPUCABLE)

- NA 54) FLOATIN G ROO F TYP E (CHEC KONE) : C")
_ L J INTERNA L L J OTHER ; SPECIFY : 

# a EXTERNA L

55 ) PRIMARYSEA L TYP E (CHEC KONE) : (~~\ ' L J METALLI C SHO E

SEAL L J OTHER ; SPECIFY : L j LIQUI D MOUNTE D RESILIEN TSEAL L J VAPO R MOUNTE D RESILIEN TSEA L

56 ) I S TH E FLOATIN G ROO F EQUIPPE D WIT H A SECONDAR YSEAL ? I F YES , HO

WI S TH E p i f l SECONDAR

YSEAL *— J SH0 E U J RI M 

### MOUNTED ? (CHEC Kf l ONE) : *— ' OTHER ; SPECIFY : 

# U YE S 

# T J N O 

# u 57) I S TH E FLOATIN G ROO F EQUIPPE D WIT H A WEATHE R SHIELD? 

# o YE S N O 58) WHA TI S TH E AVERAG E WIN D SPEE D ATTH E TAN KSIT E (MILES/HR) ?
59) WHA TI S TH E CONDITIO N O F TH E TAN KSHEL L INTERIOR ? (CHEC K ONE) : D LIGHTRUS T D OTHER ; EXPUIN : 

# o DENS E RUS T 

# o GUNIT E LINE D

60 ) FO R COLUM N SUPPORTE D TANKS . COMPLET E TH E FOLLOWING : NUMBE R O F COLUMN S DIAMETE R O F EAC H COLUM N 

## JFT )

61 ) FO R INTERNA L FLOATIN G ROO F TANKS . COMPLET E TH E FOLLOWING : U WELDIN G a BOLTIN G DECK ? L 

### - J 

### OTHER ; SPECIFY : a) WHA TI S TH E METHO D O F BONDIN G FO R TH E f~)
b ) WHA TI S TH E TOTA L LENGT H O F ALL DEC KSEAM S (FT) ?

c ) WHA TI S TH E DIAMETE R O F TH E DEC K(FT) ?



# APPLICATIO N PAG E

Printe d o n Recycle

d Paper 232-CAAP P Pag e 9 o f1 0 

# -2.0P.2 2

62 ) FO R INTERNA L FLOATIN G ROO F TANKS
. INDICAT E TH E NUMBER O F EAC H TYP E O F FITTING : NA ACCES S HATC H BOL TCOVER , GASKETED :

BOLTE D COVER , GASKETED :

BUILT-U P COLUMN-SLIDIN G COVER
. GASKETED : UNBOLTE D COVER
. GASKETED :
AUTOMATI C GAUG E FLOA TWEL L UNBOLTE D COVER
. GASKETED : 

### COLUM N WEL L BUILT-U P COLUMN-SLIDIN G COVER
. UNGASKETED :
PIP E COLUMN-SLIDIN G COVER
. GASKETED : UNBOLTE D COVER , UNGASKETED :

UNBOLTE D COVER , : UNGASKETED :

PIP E COLUMN-FLEXIBL E FA8RI C SLEEV E SEA L
PIP E COLUMN-SLIDIN G COVER
. UNGASKETED :
LADDE R WEL L SLIDIN G COVER
. GASKETED :

SLOTTE D PIPE-SLIDIN G COVER , GASKETED : SAMPL E F »IP E SUDIN G COVER , UNGASKETED :
ORWEL L SLOTTE D PIPE-SLIDIN G COVER
. UNGASKETED :

ROO F LE G 0 ADJUSTABLE :
VACUU f WEIGHTE D MECHANICA L ACTUATION , GASKETED : 

### ST U RH >

I AB I

B D \NGERWEL L SAMPL E WELL-SLI TFABRI C SEA L(10 % OPE N AREA) :

FIXED :
WEAKE R WEIGHTE D MECHANICAL ACTUATION , UNGASKETED : RAI N 1 INC H DIAMETER :
OTHE R (EXPUIN ) a) b )

c)



# APPLICATIO N P Printe d o n Re c 232-C A 

# AG E ycle d Pape r AP P Pag e 1 0 o f 1 0 

# 1\P.2 3



# EXHIBI T 232- 1 POLYESTE R-BASE D RESI NSTORAG ETAN K THROUGHPU TCALCULATION S The throughput

fo r Tank- 1 wa

s convertedto gallon s pe

r da y b y dividing the aggregate throughput i n gallon s per

yea r by 36 5 days :

• (32 5 x 104

## gallons *)(\yr \ _ 8.9 0 x 10 1 

## gallons y 

## 36 5 days. day Gallon s per

yea r wer e convertedt

o barrel s pe

r year : 325x10 * gallons y 

## 1 barrel

} 7.7 4 x IO 2

## barrels 42 gallons y 

## The throughput

wa s convertedto barrel s per da y b y dividing th

e throughpu

t i nbarrel s per

yea r b y 36 5 days : 7.74xlO 2

## barrels]

y 

## (\yr

" | 2.1 2 barrels \365days) day
Base donfacilit

y inventor y infonnation .

5034-CA\232-1ex.do

c A I R SOLUTIONS , INC . 

# Z'H
-

# EMISSION S REPORT - DETAI L FORMA T TAN KIDENTIFICATIO

N AN DPHYSICA

L CHARACTERISTIC S PAG E 1

Identificatio

n Identificatio

nNo. : City : State : Company : Type o f Tank : Tank- 1 St . Charle s I L BM C Horizonta l Fixe

dRoo f Tan kDimensions - - - Shel l Length(ft) : Diameter (ft) : Volume(gallons) : I s tan kunderground ? (Y/N) : Turnovers : Ne t Throughput (gal/yr) : Paint Characteristic s Shel l Color/Shade : Shel l Condition : Breathe r Vent Setting s Vacuu m Settin g (psig) : Pressure Settin

g (psig) : 1 6 8 600 0 Y S 3240 0 White/Whit e Good
0.0 0 0.0 0 Meteorologica l Dat a UsedinEmissionCalculations : Chicago , Illinoi s



## EXHIBIT S 

# 232- 4 AN

D 

# 232- 5 PAG E1 of

4 POLYESTER-BASE D RESI NSTORAG ETAN K EMISSIO NCALCULATIO NSUMMAR Y
5034-ca\232exh45.do c A I R SOLUTIONS , INC .

# EMISSION S REPORT - DETAI L FORMA T LIQUI DCONTENT S OF STORAGE TAN K PAG E 2

Mixture/Component Liqui d Dail y Liqui dSurf . Bul k Temperature s (de

g P ) Temp . Vapo r Liqui dVapo r

Vapor Pressure s (psia ) Mol . Mas s Mas s Mol. Basi s for Vapo r Pressur e MonthAvg . Min . Max . (de g F ) Avg . Min . Max . Weight Fract . Fract . Weigh t Calculation s
Ra w Resi nMateria l Polyester Base

dResi n Styren e (Hot ) Al l SO.8 4 45.9 7 55.7 1 49.2 2 0.571 0 0.934 2 0.106 5 0.533 4

0.875 1 0.096 3 0.625 7

1.023 6 0.116 7 182.97 5 0.700 0 0.953 4 190.0 0 Option1

0.300 0 0.046 6 104.1 5 Option1



## EXHIBIT S 

# 232- 4 AN

D 

# 232- 5 PAG E2 o f

4 POLYESTER-BASE D RESI NSTORAG ETAN K EMISSIO NCALCULATIO NSUMMAR Y ^ ^ S034-ca\232exh45.doc A I R SOLUTIONS , INC .

# EMISSION S REPOR T - DETAI L FORMA T DETAI L CALCULATION S (AP-42 ) PAGE 3

Annua l Emissio

nCalculation s N o Standin

g Losses : Undergroun dTan k Withdrawa l Losse s (lb) : Vapor Molecula r Weight (lb/lb-mole) : Vapo r Pressure a t Dail y Average Liqui d Surfac e Temperature (psia) : Annua l Ne t Throughpu t (gal/yr) : Turnove r Factor : Tan kDiamete r (ft ) : Workin g Los s Produc t Factor : Tota l Losse s (lb) : 80.598 8 182.97484 7 0.57100 7 3240 0 1.000 0 8 1 . 8 0 0 0 6 0



## EXHIBIT S 

# 232- 4 AN

D 

# 232- 5 PAG E3 of

4 

# N POLYESTER-BASE D RESI NSTORAG ETAN K EMISSIO NCALCULATIO NSUMMAR Y 5034-ca\232exh45.do c A I R SOLUTIONS , INC . T J

# EMISSION S REPOR T - DETAI L FORMA T INDIVIDUA

L TAN KEMISSIO

N TOTAL S PAG E 4

Annua l Emission s Repor t Liqui dContent s Losse s (lbs.) : Standin g Withdrawa l Tota l Ra w Resi nMateria l Polyester BasedResi n Styren e (Hot ) Total : 0.0 0 0.0 0 0.0 0 0.0 0 80.6 0

76.8 4 3.7 5 80.6 0 80.6 0

76.8 4 3.7 5 80.6 0



## EXHIBIT S 

# 232- 4 AN

D 

# 232- 5 PAG E4 o f

4
5034-ca\232exh45.do c 

## POLYESTER-BASE D RESI NSTORAG ETAN K EMISSIO NCALCULATIO NSUMMAR Y

A I R SOLUTIONS , INC . t o

### P.2 8 ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O . BO X1950 6 SPRINGFIELD , ILLINOI S 62794-950 6 r\Jt\ wrruuM n i a XJ

a c 

### Revisio n # : Date : Pag e 

### / o

f Sourc e Designation :

t 

# HAZARDOUS

AIR POLLUTANT

(HAP) EMISSION

SUMMARY I D NUMBER : PERMIT * DATE : fQKAQeNCYUSEONLXr:,* x :•>



## SOURCE

INFORM

A TION 1 ) SOURC E NAME : 

## Bulk Molding

Compounds, Inc. 2 ) DAT E FOR M PREPARED : 

## March 7,1996 3) SOURC E I D NO .

(I F KNOWN) : 

## 089813AAK HAZARDOUS

AIR POLLUTANT

EMISSIONS 4 ) DOE S ANYEMISSIO N UNI TA TTH E SOURC E EMITA HAZARDOU S AI R POLLUTANT ? (I F NO , THE N TH E REMAINDE R O F THI S FOR M NEE D NO TB E COMPLETED

) 5a) DOE S TH E SOURC E HAV E TH E POTENTIAL T O EMIT , I N TH E AGGREGATE, : i ) 1 0 TON S PE R YEA R O R MOR E O F ANYINDIVIDUA L HAZARDOU S AI R POLLUTANT ; ii ) 25 TON S PE R YEA R O R MOR E O F ANYCOMBINATIO N O F HAZARDOU S AI R POLLUTANTS ; iii ) SUC H LESSE R QUANTIT YA S ESTABLISHE D B

YRULE WHIC H CLASSIFIES TH E SOURC E A

S MAJO R FO R HAZARDOU S AI R POLLUTANTS ; NA iv ) EMISSION S O F HAZARDOU S AI R POLLUTANT S WHIC H EQUAL O R EXCEE D A POLLUTANTSPECIFI C CAAP P APPLICABILIT YLEVE L A

S ESTABLISHE D B

YUSEP A RUL E SUC H THA

TTH E SOURC E I S REQUIRE D T O OBTAI N A CAAP P PERMIT SOLEL YFO R THI S REASO N (i.e. , HAP EMISSION S BELO WTH E CAAP P APPLICABILIT

YTHRESHOLD S SPECIFIE D I N ITEM S (i) , (ii ) &(iii ) ABOVE , BU TSTIL L REQUIRE D T O OBTAI N A CAAP P PERMI TPURSUANTT O A REGULATOR

Y REQUIREMENT , e.g. , NESHAP) ? b ) I F ANSWERE D YE S T O AN YO F TH E ABOVE , IDENTIF YTH E HAP(S

) FO R WHIC H TH E oUUKU t I S CONolUcKc D MAJO R O K KbUUlKt U T O O s IAI N A UWr p rcKM I 1 : 

## Styrene 

# m m 

# o D 

# o YES

YES YE S YES
YE S 

# o o
• 

# D 

# m N O

N O N O N O
N O



### HAZARDOUS

AIR POLLUTANT

EMISSIONS

TABLE 6 ) COMPLET E TH E FOLLOWIN G TABL E FO R AJJ . HAP s WHIC H AR E REGULATE D AI R POLLUTANTS . THI S TABL E MUS TINCLUD E EMISSION S O F HAP S A TACTIVITIE S PROPOSE D T O B E INSIGNIFICAN TPURSUAN TT O 3 5 I L ADM . COD E 201.211 . NOT E THA TA N APPLICAN TMAYPRESUM E THA TA N EMISSIO N UNI TDOE S NO TEMI TA HA P I F I TMEET S TH E REQUIREMENT S O F 3 5 I L ADM . COD E 201.209 .

THI S AGENC

YI S AUTHORIZE D T

O REQUIR E THI S INFORMATIO N UNDER ILLINOI S REVISE D STATUTES . 1991 . A S AMENDE D 1992 . CHAPTER11 1 1/2 , PAR . 1039.5 . DISCLOSUR E O F THI S INFORMATIO N IS REQUIRE D UNDE R THA TSECTION . FAILUR E T

O D O S O MA Y PREVEN TTHI S FOR M FRO M BEIN G PROCESSE D AN D COULD RESUL TI N TH E APPLICATIO N BEIN G DENIED . THI S FOR M HA S BEE N APPROVE D B

YTH E FORM S MANAGEMENTCENTER .



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 215-CAAP P FO R APPLICANT S US E Pag e 1 o

f2 

# -zn\9j nH£.Mn-jmjsmii>

Mir. rKJimm-uii-\i*

i cmiooiun o COMPLET E TH E FOLLOWIN G TABL E FO R Ai L HAP S WHIC H AR E REGULATE D AI R POLLUTANTS . THI S TABL E MUS TINCLUD E EMISSION S O F HAP S A TACTIVITIE S PROPOSE D T O B E INSIGNIFICAN TPURSUAN TT O 3 5 IL . ADM . COD E 201.211 . NOT E THA TA N APPLICAN TMA YPRESUM E THA TA N EMISSIO N UNI TDOE S NO TEMI TA HA P I F I TMEET S TH E REQUIREMENT S O F 3 5 IL . ADM . COD E 201.209 . NAM E O F HA P EMITTED : 

## Styrene Styrene Styrene Styrene

1 CA S - CHEMICA L ABSTR A 2PROVID E OTHE R TERM S 1 CA S NUMBE R 

## 100-42-5 100-42-5 100-42-5 100-42-5

C TSERVIC E A S NECESSAR YTOE S E EMISSIO N UNI T E DESIGNATION . 

## Mixing Lines and Resin Rooms Polyester-based Resin Storage

Tank Molding Operations Portable Styrene/ Resin Tanks

TABUS H APPLICABIUT YO R MAXIMU M EMISSION S (TONS/YR ) 

## 24.5 0.10 <0.10 <0.10

COMPLIANC E WI T TYPICA L

EMISSION S (TONS//YR ) 

## 14.6 <0.10 <0.10 <0.10

H REQUIREME I POTENTIA L

EMISSION S (TONS/YR ) 

## 24.5 0.10 <0.10 <0.10

'JTS . OTHE R

TERMS 2 

## NA NA NA NA APPLICABL E

RUL E 

## NA NA NA NA APPLICABILITY

LEVE L (UNITS ) 

## NA NA NA NA



# APPLICATIO N PAG E

Printed o n Recycle d Pape r 215-CAAP P pag e 2 o f2 r o

c oP.3 0
ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O . BO X1950 6 SPRINGFIELD , ILLINOI S 62794-950 6 FO R APPLICANT S US E Revisio n # : Date : Pag e / 

### /

o f Sourc e Designation :


## COMPLIANCE

PLAN/ SCHEDULE

OF COMPLIANCE FOR CAAPP PERMIT MMMMMB&Mm I D NUMBER : PERMIT *
DATE : 

## H^^PM^ u 

## ' s 

## ^ l 

## ^^v ^ 

# -*U;* '

TH E CLEA N AI R AC TPERMI TPROGRA M (CAAPP ) REQUIRE S THA TTH E APPLICAN TSUBMI TA COMPLIANC E PLAN/SCHEDUL E O F COMPLIANC E FO R AL L EMISSIO N UNIT S A TTH E CAAP P SOURCE , REGARDLES S O F TH E COMPLIANC E STATU S O F EAC H INDIVIDUA L EMISSIO N UNIT . THI S FOR M REQUIRE S THA TTH E COMPLIANC E STATU S B E STATE D FO R EAC H EMISSIO N UNIT . APPLICATIO N FOR M 294-CAAPP , "COMPLIANC E PLAN/SCHEDUL E O F COMPLIANC E - ADDENDU M FO R NO N COMPLYIN G EMISSIO N UNITS. " MUS TB E SUBMITTE D FO R EAC H EMISSIO N UNI TNO TI N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENT S A TTH E TIM E O F SUBMITTA L 

## SOURCE

INFORM

A TION 1 ) SOURC E NAME : 

## Bulk Molding

Compounds, Inc. 2 ) DAT E FOR M PREPARED : March 7, 1996 3) SOURC E I D NO . (I F KNOWN) : 

## 089813A AK SOURCE

COMPLIANCE

INFORMATION 4 ) DESCRIB E TH E COMPLIANC E STATU S O F TH E SOURC E WIT H AL L APPLICABL E REQUIREMENT S (E.G. , "SOURC E I S I N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS") : 

### The source is in compliance

with all applicable

requirements.

5 ) I F I N COMPLIANCE . WIL L TH E SOURC E CONTINU E T O COMPL YWIT H AL L APPLICABL E REQUIREMENTS ? 

## 0 YE S C D N O I F NO . EXPLAIN :

6 ) WIL L TH E SOURC E MEET , O N A TIMEL YBASIS , APPLICABL E REQUIREMENT S WHIC H BECOM E EFFECTIV E DURIN G TH E PERMI TTERM ? 

## NA

# D YE S 

# D N O I F NO , EXPLAI N

THI S AGENC YI S AUTHORIZE D T O REQUIR E THI S INFORMATIO N UNDE R ILUNOI S REVISE D STATUTES , 1991 . A S AMENDE D 1992 . CHAPTE R 1111/2 . PAR . 1039.5 . DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION . FAILUR E T O D O S O MA Y PREVEN TTHI S FOR M FRO M BEIN G PROCESSE D AN D COUL D RESUL TI N TH E APPUCATIO N BEIN G DENIED . THI S FOR M HA S BEE N APPROVE D B YTH E FORM S MANAGEMEN TCENTER . 

## APPLICATIO N PAG E

Printe d on Recycle

d Pape r 293-CAAP P FO R APPLICANT S US E
Page 1 o

f 4 

# <z< ?P.3 1 

## EMISSION

UNITS COMPUANCE INFORMATION 7 ) EMISSIO N UNIT S I N COMPLIANC E TH E FOLLOWIN G EMISSIO N UNIT S AR E I N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENT S AN D WIL L CONTINU E T O COMPL YWIT H SUC H REQUIREMENT S DURIN G TH E PERMI TTERM . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T293-1 : DESIGNATIO N I D NUMBE R 

## Mixing Unes and Resin Rooms Baghouse Polyester-Based

Resin Storage Tank EMISSIO N UNIT



## Unes 1,2, 4-7, 9

A 10; Resin Rooms Baghouse Underground

Storage Tank 1



# APPLICATIO N PAG E

Printed o n Recycled Pape r 293-CAAP P Pag e 2 o f4 

# 3 0P.3 2 

## EMISSION

UNITS COMPUANCE INFORMATION (cntd) DESIGNATIO N I D NUMBE R EMISSIO N UNIT

8 1 EMISSIO N UNIT S SUBJEC TT O FUTUR E COMPLIANC E DATE S TH E FOLLOWIN G EMISSIO N UNITS , WHIC H AR E CURRENTL YI N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS , WIL L ACHIEV E O N A TIMEL YBASIS , AN D MAINTAI N COMPLIANC E WITH , FUTUR E COMPLIANC E DATE S A S THE YBECOM E APPLICABL E DURIN G TH E PERMI TTERM . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T293-2 : FUTUR E COMPLIANC E DAT

E DESIGNATIO N I D NUMBE R EMISSIO N UNIT(MONTH/DAY/YEAR ) 

## NA



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 293-CAAP P Pag e 3 o f4 

# 3 1P.3 3

9a ) FMISSIO N UNIT S NO TI N COMPLIANC E - COMPLIANC E T O B E ACHIEVE D PRIO R T O PERMI TISSUANC E TH E FOLLOWIN G EMISSIO N UNIT S AR E NO TI N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENT S A TTH E TIM E O F PERMI TAPPLICATION . HOWEVER , THES E EMISSIO N UNIT S WIL L ACHIEV E COMPLIANC E WIT H AL L APPLICABL E REQUIREMENT S PRIO R T O PERMI TISSUANC E AN D WIL L CONTINU E T O COMPL YWIT H SUC H REQUIREMENT S DURIN G TH E PERMI TTERM . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T293-3 : FUTUR E COMPLIANC E DATE DESIGNATIO N I D NUMBE R •_EMISSIO N UNIT(MONTH/OAY/YEAR ) 

## NA

b ) TH E FOLLOWIN G I S A NARRATIV E DESCRIPTIO N O F TH E MEAN S BYWHIC H COMPLIANC E WIL L B E ACHIEVE D FO R EAC H O F TH E EMISSIO N UNIT S LISTE D I N 9a ) ABOVE . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T293-4 : 

## NA

,Q. EMISSIO N UNIT S NO TI N COMPLIANC E - COMPLIANC E WIL L NO TB E ACHIEVE D PRIO R T O PERMI TISSUANC E TH E FOLLOWIN G EMISSIO N UNIT S WIL L NO TB E I N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENT S A TTH E TIM E O F PERMI TISSUANCE . A FOR M 294-CAAPP , "COMPLIANC E PLAN/SCHEDUL E O F COMPLIANC E - ADDENDU M FO R NO N COMPLYIN G EMISSIO N UNITS, " MUS TB E SUBMITTE D FO R EMISSIO N UNIT S NO TI N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENT S A TTH E TIM E O F PERMI TISSUANCE . A FOR M 294-CAAP P I S SUBMITTE D FO R TH E FOLLOWIN G EMISSIO N UNITS . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L

~ "•AS " EXHIBI T293-5 :

DESIGNATIO N I D NUMBE R EMISSIO N UNIT 

## NA DATE COMPLIANC E SCHEDULE D TO B E ACHIEVE D (MONTH/DAY/YEAR

)



# APPLICATIO N PAG E
_

Printe d o n Recycle d Pape r 293-CAAP P Pag e 4 of4 

# 3 1P.3 4


### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O
. BO X 1950 6 SPRINGFIELD , ILLINOI S 62794-950 6 FO R APPLICANT S US E Revision* : Date : _ Pag e 

## / /

o f Sourc e Designation :


# COMPLIANCE

CERTIFICATION FOR AGENCY

USE ONLY I D NUMBER : PERMIT * DATE : A N APPLICATIO N FO R ACAAP P PERMI TMUS TCONTAI N ACERTIFICATIO N O F COMPLIANC E SIGNE D BYARESPONSIBL E OFFICIA LTHI S FOR M MUS TB E SUBMITTE D WIT H TH E ORIGINA L CAAP P PERMI TAPPUCATIO N AN D UPDATE D O N A N ANNUA L BASIS
. 

### 1 ) SOURC E NAME : 

## Bulk Molding

Compounds, Inc. 2) DAT E FOR M PREPARED : March 7,1996 4 ) CAAP P PERMI TNUMBE R (I F KNOWN) : 

## SOURCE INFORMATION"

-

5) I S THI S TH E FIRSTSUBMITTA L O F THI S FORM ? I F NO , WHA

TI S TH E REPORTIN G PERIO D COVERE D B

YTHI S FORM ? 

# MA R 11199 6 3) SOURC E I D NO
. 

## MJfSP 1 

## ^^--^'

m^xtesbisAAK

B YE S / /

TO : / 

# U N O / SOURCE

COMPUANCE

INFORMATION 6 ) DOE S TH E SIGNATOR YO F THI S FOR M HEREB YCERTIF YTHA TTH E SOURC E I S I N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS ? 

## 0 YE S O N

O I F NO , EXPLAIN :

7) PROVID E TH E SCHEDUL E FO R SUBMISSIO N O F COMPLIANC E CERTIFICATIO N DURIN G TH E PERMI TTERM , E.G. , ONC E ANNUALL

YI N JANUAR

Y(NOT E THA

TSUC H CERTIFICATIO N MUSTB E SUBMITTE D N O LES S FREQUENTL Y THA N ANNUALLY) : 

## Once annually

in July

8 ) INDICAT E TH E COMPLIANC E STATU S O F TH E SOURC E WIT H AN YAPPLICABL E ENHANCE D MONITORIN G AN D COMPLIANC E CERTIFICATIO N REQUIREMENT S O F TH E CLEA N AI R ACT , E.G. , N O ENHANCE D MONITORIN G REQUIRE D AN D I N COMPLIANC E WIT H COMPLIANC E CERTIFICATIO N REQUIREMENTS : 

## At the date of this application, Bulk

Molding

Compounds, Inc. does not require enhanced monitoring

and is in compliance

with compliance

certification

requirements.

THI S AGENC YI S AUTHORIZE D T O REQUIR E THI S INFORMATIO N UNDE R ILLINOI S REVISE D STATUTES
. 1991
. A S AMENDE D 1992
. CHAPTE R 1111/2 , PAR
. 1039.5
. DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION
. FAILUR E T O D O S O MA Y PREVEN TTHI S FOR M FRO M BEIN G PROCESSE D AN D COUL D RESUL TI N TH E APPUCATIO N BEIN G DENIED
. THI S FOR M HA S BEE N APPROVE D B YTH E FORM S MANAGEMEN TCENTER
. 

# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 296-CAAP P FO R APPLICANT S US E Pag e 1 of5 

# 33P.3 5 

## EMISSION

UNITS COMPLIANCE INFORMATION 9a ) TH E FOLLOWIN G EMISSIO N UNIT S AR E I N COMPLIANC E WIT H APPLICABL E REQUIREMENT S SUC H A S EMISSIO N STANDARDS . EMISSIO N CONTRO L REQUIREMENTS , EMISSIO N TESTING , COUR TREQUIREMENTS , WOR K PRACTICES , O R ENHANCE D MONITORING , BASE D O N TH E COMPLIANC E METHOD S SPECIFIE D BELO W(I F ADDITIONA L SPAC E I S NEEDED . ATTAC H AN D LABE L A S EXHIBI T296-1) :

EMISSIO N UNI T APPLICABL E RUL E COMPLIANC E DETERMINATIO N METHO D 

## Mixing Lines and Resin Rooms Baghouse Polyester-based

Resin Storage Tank Molding Operations Portable Styrene/Resin Tanks Space Heaters 35IAC 218.301; 35IAC 212.321; 35IAC 212.123 35IAC 218.301; 35IAC 212.321; 35IAC 212.123 35IAC 218.122(b) NA NA NA Records of bulk molding compound

production

are maintained Records of bulk molding compound

production

are maintained Malarial la loadad Into amisaion

unit via parmanant

aubmargad

hading pip*. Record* ot monthly

notarial throughput quantity an maintained. 

## Insignificant

Activity Insignificant

Activity Insignificant

Activity



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 296-CAAP P Pag e 2 o f5 

# ~yP.3 6

9b ) LIS TTH E EMISSIO N UNIT S THATWER E NO TI N CONTINUOU S COMPLIANC E SINC E TH E LAS TREPORTIN G PERIOD , AN D TH E REASON(S ) FO R NONCOMPLIANC E (I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T296-2.) :

EMISSIO N UNI T 

## NA »

* REASON(S ) FO R NONCOMPLIANC E



## COMPUANCE

INFORM

A TION 10) SUMMAR YO F METHOD S USE D T O .DETERMIN E COMPLIANCE : a ) DESCRIPTIO N O F TESTIN G METHODS USE D T O DEMONSTRAT E COMPLIANC E (I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T296-3.) : 

## NA



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 296-CAAP P Pag e 3 o f5 

# 3 5P.3 7

10b ) DESCRIPTIO N O F MONITORIN G PROCEDURE S USE D T O DEMONSTRAT E COMPLIANCE , INCLUDIN G AN Y ENHANCE D MONITORIN G REQUIREMENT S O F TH E AC T(I F ADDITIONA L SPAC E I S NEEDED . ATTAC H AN D LABE L A S EXHIBI T296-4.) : 

## NA

c ) DESCRIPTIO N O F RECORDKEEPIN G USE D T O DEMONSTRAT E COMPLIANC E (I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T296-5.) : 

## Mixing Lines. Resin

Rooms and Baahouse:

- Record

bulk molding compound

production

monthly

on department

record. Polyester-based

Resin Storage

Tank:

- Record

quantity

of material

throughput

monthly on

log.



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 296-CAAP P Pag e 4 of5 

# 3 4P.3 8 

# S.3- 5 10d ) DESCRIPTIO N O F REPORTIN G USE D T O DEMONSTRAT E COMPLIANC E (I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T296-6.) : 

## Annual report of emissions

of all regulated

pollutants

from all emission

units at the source and annual Compliance

Certification

(296-CAAPP).

SIGNATURE

BLOCK NOTE : THI S CERTIFICATIO N MUS TBE SIGNE D B

YA RESPONSIBLE OFFICIA L APPLICATION S WITHOUTA SIGNE D CERTIFICATIO N WILL BE RETURNE D A

S INCOMPLETE . . 11 ) I CERTIF YUNDE R PENALT YO F LAWTHAT , BASE D O N INFORMATIO N AN D BELIE F FORME D AFTE R REASONABL E INQUIRY , TH E STATEMENT S AN D INFORMATIO N CONTAINE D I N THI S APPLICATIO N AR E TRUE , ACCURAT E AN D COMPLETE . AUTHORIZE D BY : 

## President

AUTHORIZE D SIGNATUR E 

## Larry E. Nunnery

> K TITL E O F SIGNATOR Y 

## 9 6 TYPE D OR PRINTE D NAM E O F SIGNATOR Y DAT E



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 296-CAAP P Pag e 5 o f5 

# 3 7

### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENCY DIVISIO N O F AI R POLLUTIO N CONTRO L- PERMI TSECTIO N

P.O
. BO X 1950 6 SPRINGFIELD
. ILLINOI S 62794-950 6 FO R APPLICANT S US E Revisio n # : Date : Pag e / /

o f Source Designation :


# FEE DETERMINATION

FOR CAAPP PERMIT I D NUMBER : PERMIT* : DATE : FWAGEmYUSeOHLY

. * - ^ -Tv o

TH E DAT APROVIDE D O N THI S FOR M WI U B E USE D TO DETERMIN E TH E PERMI TFEE
. TH E EMISSIO N LEVEL S STATE D O N THI S FOR M CA N ONL

YB E USE D FO R TH E PURPOS E O F PERMITFE E DETERMINATIO N I F TH E APPUCMTOW-^JJ^TOifCEP TTHES E LEVELS A S PERMI TSPECIAL CONDITIONS
. EMISSION S DAT APROVIDE D O N THI S FOR M MUSTB E IDEWrtCA L TOTATAlljffHBT'ERMnTE D EMISSIO N RATE " COLUMN S PROVIDE D O N TH E DAT AAN D INFORMATIO N FOR M FO R INDIVIDUA L EMISSIO N UNIT S O R CONTRO L EQUIPMENT
. I F ADDITIONA L SPAC E I S NEEDED
. ATTAC H AN D LABE L A S 292-1
. 

### MA P 1 1 -nr* ? SOURCE

INFORMATION wv v 1 ) SOURC E NAME : -'^i i - Wjr O
. SPWf l > 

### Bulk Molding

Compounds, Inc. or*!,! ? 2 ) DAT E FOR M PREPARED : March 7,1996 3 ) SOURC E I D NO
. (I F KNOWN) : 089813AAK 

### FEE DATA 4 ) WIL L TH E SOURC E PA YTH E MAXIMU M FE E O F $100,000.0 0 PE R YEAR ? f~) w _ „ M „, „ • 1 YE S •N O I F YES
. TH E REMAINDE R O F THI S FOR M DOE S NO TNEE D T O B E COMPLETED
. 5 ) EMISSIO N UNIT * Mixing Unes and Resin Rooms 

### Baghouse Polyester-Based Resin Storage

Tank NITROGE N

OXIDE S (NOy ) (TONS/YR

) PARTICULAT E

MATTE R (PART ) (TONS/YR) 

### 1.0 SULFU R

DIOXID E (S0 2 ) (TONS/YR) VOLATIL E

ORGANI C MATERIA L (VOM ) (TONS/YR ) 

### 24.5
0.1 OTHER* *

SPECIF Y (TONS/YR )

"EMISSIO N UNI T- PROVID E TH E NAM E AN D FLO WDIAGRAM DESIGNATIO N O F TH E EMISSIO N UNI TA S I TAPPEARS O N TH E DAT AAN D INFORMATIO N FORM
. *OTHE R - ANYHAZARDOU S AI R POLLUTANT(HAP) NO TINCLUDE D ELSEWHERE
. E.G. , CHLORINE
. HCl , ETC
. THI S AGENC

YI S AUTHORIZE D T O REQUIR E THI S INFORMATIO N UNDE R ILUNOI S REVISE D STATUTES
. 1991
. A S AMENDE D 1992
. CHAPTE R 11 1 1/2
. PAR
. 1039.5
. DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION
. FAILUR E T O D O S O MA Y PREVENTTHI S FOR M FRO M BEIN G PROCESSE D AN D COUL D RESUL TI N TH E APPLICATIO N BEIN G DENIED
. THI S FOR M HA S BEE N APPROVE D B

YTH E FORM S MANAGEMENTCENTER
.



# APPLICATIO N PAG E

Printe d o n Recycle d Paper 292-CAAPP FO R APPLICANT S US E Pag e 1 o f2 

# 3KP.4 0

5 ) (CONTINUED ) EMISSIO N UNIT*



## * NITROGE N OXIDES (NO x ) (TONS/YR

) PARTICULAT

E MATTE R (PART ) (TONS/YR

) SULFU R

DIOXID E (S0 2 ) (TONS/YR

) VOLATIL E

ORGANI C MATERIAL (VOM ) (TONS/YR) OTHER' *

SPECIF Y (TONS/YR)

"EMISSIO N UNI T- PROVID E TH E NAM E AN D FLO WDIAGRA

M DESIGNATIO N O F TH E EMISSIO N UNITAS I TAPPEARS O N TH E DAT A AN D INFORMATIO N FORM . **OTHE R - ANYHAZARDOU S AI R POLLUTAN T(HAP ) NO TINCLUDE D ELSEWHERE , E.G. . CHLORINE , HCl . ETC . 6 ) SUBTOTA L 

## 1.0 24.6

FUGITIV E 

## 0.09
8 ) 

### TOTA L 8 

## 1.09 24.6
9 ) GRAN D TOTA L - AD D BOXE S A THROUG H E (TONS/YR) : 

## 25.7 10 ) CALCULATE D PERMI TFE E - I F GRAN D TOTA L I N ITE M 9 ABOV E I S > 10 0 TONS/Y R THE N MULTIPL YGRAN D TOTA L B Y$13.5 0 AN D ENTER . OTHERWIS E ENTE R $1,000.00 : 

## $1,000.00
11 ) MINIMU M PERMI TFE E I S $1,000.0 0 PE R YEA R - MAXIMU M PERMI TFE E I S $100,000.0 0 PE R YEAR . I F TH E CALCULATE D PERMI TFE E I N ITE M 1 0 ABOV E I S BETWEE N THES E TW O FE E AMOUNT S THE N ENTE R HERE , OTHERWIS E ENTE R TH E MINIMU M O R MAXIMU M PERMI TFEE , WHICHEVE R I S APPLICABLE . THI S I S TH E ACTUA L ANNUA L PERMI TFEE : 

## $1,000.00


# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 292-CAAP P Pag e 2 o f2 

# Z°iP.4 1



### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O . BO X1950 6 SPRINGFIELD . ILLINOI S 62794-950 6 FO R APPLICANT S US E 

### Revisio n# : Date : Pag e / /

o f 

### Sourc eDesignation : 

# 4.1- 1

FUGITIVE

EMISSIONS DATA AND

INFORMATION r r , N 

## FWA<smw<m<MY^sry^yi I D NUMBER : EMISSIO N POIN T# : DATE : THI S FOR M MA

YB E COMPLETE D FO R FUGITIV E EMISSIO N ACTIVITIE S RATHE R THA N COMPLETIN G A N EMISSIO N UNI T O R STAN D ALON E FORM . FUGITIV E EMISSION S AR E DEFINE D A S THOS E EMISSION S WHIC H COUL D NOT REASONABL

YPASS THROUG H A STACK , CHIMNEY . VEN TOR OTHE R FUNCTIONALL YEQUIVALENTOPENING . NOT E THA TUNCAPTURE D PROCES S EMISSIO N UNI TEMISSION S AR E TYPICAU YNO TCONSIDERE D FUGITIV E AN D MUSTB E ACCOUNTE D FO R O N TH E APPROPRIAT E EMISSIO N UNITOR STAN D ALON E FORM . ANYEMISSION S A TTH E SOURC E NO TPREVIOUSL

YACCOUNTE D FO R O N A N EMISSIO N UNITO R STAN D ALON E FOR M MUS TB E ACCOUNTE D FO R O N THI S FORM .
SOM E EXAMPLE S O F EMISSION S WHIC H AR E TYPICALL YCONSIDERE D FUGITIV E ARE ;

•ROA D DUS TEMISSION S (PAVE D ROADS . UNPAVE D ROADS , AN D LOTS )

•STORAG E PIL E EMISSION S (WIN D EROSION . VEHICL E DUM P AN D LOAD )

•LOADING/UNLOADIN G OPERATIO N EMISSIO N

•EMISSION S FRO M MATERIA L BEIN G TRANSPORTE D I N A VEHICL E

•EMISSION S OCCURRIN G FRO M TH E UNLOADIN G AN D TRANSPORTIN G O F MATERIAL S COLLECTE D BYPOLLUTIO N CONTRO L EQUIPMEN T

•EQUIPMEN TLEAK S (E.G. . LEAK S FRO M PUMPS , COMPRESSORS . IN-LIN E PROCES S VALVES . PRESSUR E RELIE F DEVICES . OPEN-ENDE D VALVES , SAMPLIN G CONNECTIONS . FLANGES . AGITATORS , COOLIN G TOWERS , ETC. )

•GENERA L CLEAN-UP VO M EMISSION S
NOT E THA

TTOTA L EMISSION S FRO M TH E SOURC E (TS) AR E EQUA L T O SOURCE-WID E TOTA L EMISSIO N UNI T EMISSION S (PT

) PLU S TOTA L FUGITIV E EMISSION S (FT) , E.G. , TS = PT+ FT .
1 ) SOURC E NAME : 

## Bulk Molding

Compounds, Inc. 2) DATE FOR M PREPARED : 

## March

7, 1996 SOURCE

INFORM

A TION

3 ) SOURC E I D NO . (I F KNOWN) : 

## 089813 AAK

THI S AGENC YI S AUTHORIZE D T O REQUIR E THI S INFORMATIO N UNDE R ILLINOI S REVISE D STATUTES , 1991 , A S AMENDE D 1992
. CHAPTER11 1 1/2
. PAR
. 1039.5
. DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION
. FAILUR E T O D O S O MA Y PREVEN TTHI S FOR M FRO M BEIN G PROCESSE D AN D COUL D RESUL TI N TH E APPLICATIO N BEIN G DENIED
. THI S FOR M HA S BEE N APPROVE D B YTH E FORM S MANAGEMEN TCENTER
. 

# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 391-CAAP P FO R APPLICANT S US E Page l of1 1 

# 10P.4 2 

# 4.1- 2
GENERALINFORMATION 4 ) PROVID E TH E FOUOWIN G INFORMATIO N FO R TH E FUGITIV E EMISSIO N POINT S A TTH E SOURC E INCLUDE D I N THI S APPLICATION . SIMILA R POINT S MAYB E GROUPE D TOGETHER . NOTE : ATTAC H TH E CALCULATIONS . T O TH E EXTENTTHE

YAR E AI R EMISSION S RELATED , FRO M WHIC H TH E ABOVE EMISSIONS , WER E BASE D AN D LABE L AS EXHIBI T39 1 -1 . I F TH E ABOVE SPAC E WA S NO TADEQUATE . LIS

TA U OTHE R FUGITIV E POINT S AN D INCLUD E TH E REQUIRE D INFORMATIO N O N THI S ATTACHMENT . FOR PAVE D AN D UNPAVE D ROADS . INCLUD E ROA D MILES (E.G. , 6 MILE

S O F UNPAVE D ROADS) : FO R STORAG E PILES , INDICAT E TH E MATERIAL BEIN G STORE D (E.G. . 2 0 LIMESTON E STORAG E PILES) ; FOR EQUIPMENTLEA KPOINTS . GROU P SIMILAR POINT S TOGETHE R (EG. . 1 5 ORGANI C UQUI D PUMPS) : FOR TRANSFE R POINTS , IDENTIF YTH E ORIGI N AN D DESTINATIO N O F TRANSFE R AN D TH E MATERIAL BEIN G TRANSFERRE D (E.G. . 5 BEL TTO BI N TRANSFER

S O F CORN) .

UNCONTROLLE D ANNUAL EMISSION S

(TONS/YR) FUGITIV E POINT(S) REGULATE D AI R POLLUTANT(S

) MAXIMU M TYPICA L 

## 3,500 square foot paved area particulate

matter 

## 0.09 0.09

5 ) ATTAC H A DIAGRA M O F TH E SOURC E THA TINDICATE S TH E LOCATIO N O F AL L FUGITIV E EMISSIO N POINTS . A SKETC H DRAWIN G WIT H TH E PROPE R NOTATION S I S SUFFICIENT . ALTERNATIVELY . TH E REQUIRE D INFORMATIO N MAYB E PLACE D O N A COP YO F A N EXISTIN G PLA N O R MA P SUBMITTE D WIT H THI S APPLICATIO N (E.G. , PLO TPLAN/MAP) . ALS O INDICAT E O N THI S DIAGRA M THE LOCATIO N O F AN YAMBIEN TAI R MONITORIN G STATIONS . LABE L THI S DIAGRA M 391-2 . NOTE : EQUIPMEN TLEA KFUGITIV E EMISSIO N POINT S NEE D NO TB E SHOW N O N THI S DIAGRAM . 

## All fugitive emissions

at the Bulk Molding

Compounds, Inc. facility are due to the paved area at the facility. 

# APPLICATIO N PAG E Printe d o n Recycle d Pape r 391-CAAP P Pag e 2 of1 1 

# - H

## APPLICABLE RULES 6 ) PROVID E AN YSPECIFI C EMISSIO N STANDARD(S ) ANDiLIMITATIONS(S ) WHIC H AR E APPLICABL E T O FUGITIV E EMISSION S A TTH E SOURC E (E.G. . ROA D SEGMEN TF . PM-10 . IA C 212.316(d) , OPACIT Y< O R = 10 % A T4 FT) :

FUGITIV E POINTS(S

) REGULATE D AI R POLLUTANT(S ) EMISSIO N STANDARD(S ) REQUIREMENT(S )

7 ) anyprocess , material, handling or storage activity

PROVID E AN YSPECIFI C RECORDKEE F

FUGITIV E POINTS(S

) 

## NA

* >INC 

## fugitive particulate

matter

i RULE(S ) WHIC H AR E APPLICABLE : REGULATE D AI R POLLUTANT(S )

I F ADDITIONAL SPAC E I S NEEDED . ATTAC H AN D LABEL A S 391-3 . 

# APPLICATI O Printe d o r 

## 35

IAC 212.301

EMISSIO N STANDARD(S )



# NPAG E Recycle d Pape r no t visible by observe rbeyond

property

line of emission source

- REQUIREMENTS)

391-CAAP P pag e 3 of1 1 (> > C O

# U 3 APPUCABLE RULES (CON'T) 8 ) PROVID E AN YSPECIFI C REPORTIN G RULE(S ) WHIC H AR E APPLICABLE :

FUGITIV E POINTS(S

) REGULATE D AI R POLLUTANT(S )

9 ) 

## NA

PROVID E AN YSPECIFI C MONITORIN G

FUGITIV E POINTS(S

) 

## NA

• RU l.E(S ) WHIC H AR E APPLICABLE : REGULATE D AI R POLLUTANT(S ) EMISSIO N STANDARD(S )

EMISSIO N STANDARD(S )

10 ) PROVID E AN YSPECIFI C TESTIN G RULE S AND/O R PROCEDURE S WHIC H AR E APPLICABLE :

FUGITIV E POINTS(S

) REGULATE D AI R POLLUTANT(S ) EMISSIO N STANDARD(S )

I F A 

## NA

• DDITIONAL SPAC E I S NEEDED . ATTAC H AN D LA B E L A S 391-3. ; 

# APPLICAT I O h i PAG E REQUIREMENTS)

REQUIREMENT(S

)

REQUIREMENT(S

)


# 1

Printe d o n Recycle d Pape r 391-CAAP P pag e 4 of1 1

### P.4 5 H.l- D 

## COMPUANCE

INFORM

A TION 11 ) I S EAC H FUGITIV E POIN TI N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS ? YE S 

# TJ N O I F NO
. THE N FOR M 294-CAAP P "COMPLIANC E PLAN/SCHEDUL E O F COMPLIANC E - ADDENDU M FO R NO N COMPLYIN G EMISSIO N UNITS " MUS TB E COMPLETE D AN D SUBMITTE D WIT H THI S APPLICATION
.

12) EXPLANATIO N O F HO WINITIA L COMPLIANC E I S TO BE , O R WA S PREVIOUSLY , DEMONSTRATED : 

## PM from the paved area was negligible.

13 ) EXPLANATIO N O F HO WONGOIN G COMPLIANC E WIL L B E DEMONSTRATED : 

## Ongoing

compliance

for PM for the paved

area will be demonstrated

by cleaning, as necessary.

TESTING, MONITORING, RECORDKEEPING AND REPORTING 14a ) LISTTH E PARAMETER S THATRELAT E T O AI R EMISSION S FO R WHIC H RECORD S AR E BEIN G MAINTAINE D T O DETERMIN E FEES
. RUL E APPLICABILIT YO R COMPLIANCE
. INCLUD E TH E UNI TO F MEASUREMENT , TH E METHO D O F MEASUREMENT , AN D TH E FREQUENC YO F SUC H RECORD S (E.G. , HOURLY , DAILY , WEEKLY) : PARAMETE R FUGITIV E POIN T METHO

DO F MEASUREMEN

T FREQUENC Y 

## NA



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 391-CAAP P Pag e 5 of1 1 

# HHP.4 6 

# 4.1- 6 b ) BRIEFL YDESCRIB E TH E METHO D BYWHIC H RECORD S WIL L B E CREATE D AN D MAINTAINED . FO R EAC H RECORDE D PARAMETE R INCLUD E TH E METHO D O F RECORDKEEPING . TITL E O F PERSO N RESPONSIBL E FO R RECORDKEEPING . AN D TITL E O F PERSO N T O CONTAC TFO R REVIE WO F RECORDS : PARAMETE R METHO D O F RECORDKEEPIN G TITL E O F PERSO N RESPONSIBL E TITL E O F CONTAC TPERSO N 

## NA

c ) I S COMPLIANC E O F TH E EMISSIO N UNI TREADIL YDEMONSTRATE D BYREVIE WO F TH E RECORDS ? 

### YE S 

# T J N O I F NO , EXPLAIN :

d ) AR E AL L RECORD S READIL YAVAILABL E FO R INSPECTION . COPYIN G AND/O R SUBMITTA L T O TH E AGENC YUPO N REQUEST ? 

### YE S 

# T J N O I F NO . EXPLAIN :

15a ) DESCRIB E AN YMONITOR S O R MONITORIN G ACTIVITIE S USE D T O DETERMIN E FEES , RUL E APPLICABILIT YO R COMPLIANCE : 

## None

b ) WHA TPARAMETER(S ) IS(ARE ) BEIN G MONITORED ? 

## None

c ) DESCRIB E TH E LOCATIO N O F EAC H MONITO R AND/O R MONITORIN G PROCEDURES : 

## NA 

# T J d ) I S EAC H MONITO R EQUIPPE D WIT H A RECORDIN G DEVICE ? 

## NA I F NO , LIS TAL L MONITOR S WITHOU TA RECORDIN G DEVICE : 

# L J YE S 

### N

O



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 391-CAAP P Pag e 6 of1 1 

# HiP.4 7 

# 4.1-7 

# T J e ) I S EAC H MONITO R REVIEWE D FO R ACCURAC YO N A TLEAS TA QUARTERL Y BASIS ? 

## NA I F NO , EXPLAIN : 

### YE S 

# T J N O


# T J f ) I S EAC H MONITO R OPERATE D A TAL L TIME S THA TFUGITIV E EMISSION S MA Y OCCUR ? 

## NA I F NO , EXPLAIN : 

### YE S 

# T J N O

16 ) PROVID E INFORMATIO N O N TH E MOS TRECEN TTESTS , I F ANY . I N WHIC H TH E RESULT S AR E USE D FO R PURPOSE S O F TH E DETERMINATIO N O F FEES , RUL E APPLICABIUT YO R COMPLIANCE . INCLUD E TH E TES T DATE . TES TMETHO D USED . TESTIN G COMPANY , OPERATIN G CONDITION S EXISTIN G DURIN G TH E TES TAN D A SUMMAR YO F RESULTS . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T391-4 : FUGITIV E POINT(S) TESTDATE TEST METHO D TESTIN G FIR M OPERATIN G CONDITION S SUMMAR YO F RESULT S 

## NA

17 ) DESCRIB E AL L REPORTIN G REQUIREMENT S AN D PROVID E TH E TITL E AN D FREQUENC YO F REPOR T SUBMITTAL S T O TH E AGENCY : FUGITIV E POINT(S ) REPORTIN G REQUIREMENT S TITL E OF REPOR T FREQUENC Y 

## NA

FUGITIVE DUST (complete

if applicable) 18a ) AR E OPACIT YREADING S REQUIRE D T O B E TAKEN ? I F YES . SPECIF YTH E RELEVAN TFUGITIV E POINT(S) : 

## NA n m Hi ) b ) SPECIF YTH E FREQUENC YO F OPACIT YREADINGS : 

## NA O YE S 0 N

O



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 391-CAAP P Pag e 7 o f1 1 

# 4 k

# 4.1- 8

c ) I S USEP

A METHO D 9 USE D TO READ ALL VISIBL E EMISSIONS ? 

## NA I F NO . EXPLAI N AN D SPECIF YTH E METHO D USED : 

# O YE S 

# D N O

19 ) I S A N OPERATIN G PROGRA M FO R FUGITIV E PARTICULATE MATTE R AND/O R PM1 0 CONTRO L REQUIRE D PURSUANTT O 3 5 IL L ADM . COD E 212.309 ? f—\ A 

# L J YE S 

# •N

O I F YES , HA

S SUC H A PROGRA M PREVIOUSL YBEE N SUBMITTE D T O TH E AGENCY? r-\ f—\ 

## NAL J YE S 

## L J N

O I F SUC H A PROGRAM HA S NO TBEE N SUBMITTED . I TSHOUL D B E ATTACHE D TO THI S FOR M UPO N SUBMITTA L AN D LABELE D AS 391-5 . 20) I S TH E SOURC E I N COMPLIANC E WITH 35 ILL. ADM . COD E 212.30 1 WHIC H STATES THA TN O EMISSION S SHAL L B E VISIBL E BEYON D TH E PROPERT YLIN E O F ETH

E SOURCE ? I F NO . EXPLAIN : 

# 0 YE S 

# C D NO

FUGITIVE

VOM FROM EQUIPMENT

LEAKS (complete

if applicable)

- NA 21 ) INDICAT E WHIC H O F TH E FOLLOWIN G METHODS WA S USE D TO ESTIMAT E FUGITIV E EMISSION S O F VO M FRO M EQUIPMEN TLEAKS : 

# o o AVERAG E EMISSIO N FACTO R OTHER ; (SPECIFY) : 

# o LEAK/N O LEA K EMISSIO N FACTO R 

# o STRATIFIE D EMISSIO N FACTO R 

# D LEAKRATE/SCREENIN G VALU E CORRELATIO N

ATTAC H A COP

YO F TH E FINA L REPOR TFO R ANYO F TH E ABOVE TESTS THA THAVE BEE N PERFORMED . THI S REPOR TSHOUL D SUMMARIZ E TH E TES TPROCEDURES AN D RESULTS . LABE L A S 391-6 . 22) I S THER E A N ACTIV E INSPECTIO N AN D MONITORIN G PROGRAM O F EQUIPMEN T LEAKS? 

# o YE S 

# Q N O I F YES , PROVID E A DESCRIPTIO N O F SUC H PROGRAM O R ATTAC H TH E INSPECTIO N PROGRA M T O THI S FOR M AN D LABE L AS 391-7 :



# APPLICATIO N PAG E Printe d on Recycle

d Paper 391-CAAP P Page 8 o f1 1 

# HIP.4 9 

# 4.1- 9 FUGITIVE

VOM FROM

CLEANUP

OPERATIONS

(complete

if applicable)

• NA 23 ) COMPLET E TH E FOLLOWIN G FO R EAC H VO M CONTAININ G MATERIA L USE D FO R CLEANU P FO R WHIC H TH E EMISSION S AR E FUGITIV E AN D HAV E NO TBEE N ACCOUNTE D FO R ELSEWHER E I N THI S APPLICATION : ANNUALUSAG E (GAL/YEAR

) VO M CONTENT GENERI C NAM E O F CLEANU P

MATERIAL DENSIT Y (LB/GAL ) (WEIGH T % ) 

### MA X TYPICA L

24 ) EXPLAI N TH E MEAN S B YWHIC H THES E MATERIAL S AR E USE D AN D WHA TEQUIPMEN TO R ITEM S AR E BEIN G CLEANED :


# TJ 25a ) AR E AL L VO M USE D I N CLEANU P OPERATION S CONSIDERE D T O B E EMITTED ? I F NO , EXPLAIN : 

# D YE S 

### N O

b) I F APPLICABLE . COMPLET E ITEM S i . ii . AN D ii i BELOW : i ) PROVID E TH E MAXIMU M AN D TYPICA L AMOUN TO F VO M RECLAIME D AND/O R SHIPPE D OFF-SIT E AN D HENCE , NO TEMITTED : (GALSYR ) (TONS/YR ) 

### MA X TY P
ii ) EXPLAI N TH E MEAN S B YWHIC H VO M I S COLLECTE D FO R RECLAMATIO N AND/O R DISPOSAL :



## APPLICATIO N PAG E

Printed o n Recycle d Pape r 391-CAAP P Pag e 9 o f1 1 

# *HP.5 0 

# 4.1-1 0 iii ) EXPLAI N TH E MEAN S B YWHIC H TH E AMOUN TO F VO M COLLECTE D I S MEASURE D O R DETERMINED :



## FUGITIVE

CONTROL-

NA 26 ) COMPLET E TH E FOLLOWING . INCLUDIN G TH E MINIMU M AN D TYPICA L REDUCTIO N EFFICIENC YFO R EAC H CONTRO L MEASUR E UTILIZED :

CONTRO L MEASURE

S REGULATE D AI R

POLLUTAN

T FUGITIV E

POINT(S ) CONTROLLE D REDUCTIO N EFF.(% ) MI N TY P FREQUENC Y O F CONTRO L APPLICATIO N

NOTE : I F ADDITIONA L SPAC E I S NEEDED . ATTAC H AN D LABE L A S 391-8 . 27 ) PROVID E A DESCRIPTIO N O F EAC H O F TH E CONTRO L MEASURE S INDICATE D I N ITE M 32 . I F ADDITIONA L SPAC E I S NEEDED . ATTAC H AN D LABE L A S 391-9 .

CONTRO L MEASURE(S

) DESCRIPTIO N a )

b )



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 391-CAAP P Pag e 1 0 o f1 1 

# H°\P.5 1 

# 4.1-1 1

27 ) (CONTINUED ) PROVID E A DESCRIPTIO N O F EAC H O F TH E CONTRO L MEASURE S INDICATE D I N ITE M 26 . I F ADDITIONA L SPAC E I S NEEDED . ATTAC H AN D LABE L A S 391-9 .

CONTRO L MEASURE(S

) DESCRIPTIO N 

# NA

-1



### e )

9 )



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 391-CAAP P Pag e 1 1 o f1 1 

# SoP.5 2 

# 4.1-1 2
EXHIBI T 391- 1 FUGITIVE EMISSION S CALCULATIO N SUMMAR Y 

# Pave dParkin g Lo t Th epredictiveemissio nfacto requationfrom AP-4 2 Sectio n13.2.1. 3 (1/9S ) i s use d t o estimatefugitiv e particulat eemission s from th e3,50 0 squar efoo tpave d parkingareas attheBulkMoldm gCompounds , Inc . facilit y i nSt. Charles , Illinois . Estimated particulat ematte remission s ar

ecalculated :

where : fSL\ 06i

### (W\ ls 

### PMj-, Emissions Factor= (tf)x I — J xI — I

E = emissio nfacto rinpounds/Vehicl eMil eTravele d (VMT ) K= Bas eemissio nfactorfo rparticlesiz erange , 0.08 2 Ib/VMT S L = Road surfacesil tloading , 2. 5 g/m 3 

### W = Averag eweigh to f vehicle s travelin gtheparkinglot , 4 ton s substituting : PM^Q Emissions Factor= (0.082 ) xI —J xI - J

= 0.15pounds/VM T Vehicl emile s travele d ar ecalculate d assumin gtha ta naverageo f

35 0 vehicle s trave

l 1,20 0 fee tperday each o nthi s parkinglo tthroughouttheyea n

VMT year 5 0 vehicles) (365days] , «

. I x| 1 x(33 5 feet traveled) x 

## day year 'I mile ' < 5,28 0 feet

j 1,158 VMT year Particulat eemission s arecalculate d b y multiplyin gtheemissio nfacto r(E ) by thevehicl emile s travele d (VMT ) peryear : Particulate emissions (PMTM) = E* VMT x U00 0 pounds) (0.15pwhds\ \ VMT

) 1,158 KM T V year \tori

200 0 pounds J

= 0.0 9 tp y

5034-ca\39 1 - 1 ex.doc A I R SOLUTIONS , INC
. 

# 6\

# ST . CHARLES , ILLINOI S

OFFICES 

# PLOT PLAN

MOLDIN G OPERATIO N 

# LAB

MAINTENANCE SHOP WAREHOUSE

OFFICES PRODUCT

STORAGE

PORTABL E

TAN K FILLIN G 

# t N 

# I

NOTE: The production areas and resin rooms exhaust solely through the Roof Exhaust and Bahouse Stack PORTABL E TAN KFILLIN G 

# WAREHOUSE

FORKLIFT RAMP 

# PRODUCTIO N ARE A



# i i PRODUCTIO N ARE A 

# o
NOTE: Drawing not scale 

# UNDERGROUN DSTORAGE TAN

K1 BAGHOUS E

EXHAUS T W 5034-ca\plotplan.vsd AI R SOLUTIONS , INC
. ^P.5 4 

# 1.4- 1


# Bul k Moldin g Compounds , Inc . Proces s Flo w Diagra m Polyeste ran d Lo wProfil e Resin s fro m Undergroun d an d Indoo r

Storag e Tank s Polyeste ran d Lo wProfil e Resin s fro m Drum s Pum p 

# ^ p Scal e
Catalyst , Inhibitor , Pigmen t Dispersion , Anti—oxiden t

Iner t Fillers , Calciu m Stearate , Zin cStearate , Hig h Densit y Polyethylen e Powder , Thickener , Fiberglas s

To Produc t Storag e Are a - • 

# I Firs t Stag e Mixin g Resi n Mi x Tan k

Fina l Stag e Mixin g

Bel t Conveyo r 

# T Extrude r 

# T Manua l Packagin g 

# 5

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# 1.4-2 

# Bulk Moldin g Compounds , Inc 0 

# Non-Baghoose Proces s AreaEmission s
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# ;nniDssii©in ib©ur a Styren e



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# 1.4- 3 

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# Resi n R©©inn

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## 1. 5

BUL KMOLDIN G COMPOUNDS , INC . ST . CHARLES , ILLINOI S TITL E V PERMI T APPLICATIO N PROCES S DESCRIPTIO N 

## Th e Bul k Moldin g Compound , Inc . Facility inSt . Charles , Illinoi s i s locate do nafour acr e site . Productio nprocesse s at

thi s plant

are mad e up o f

eight mixin g line s that

mi x an dtreat

variou s ra w material s t o create th e fina l product , bulk

moldin g compound . Bulk moldin g compoun di s a thermose t resi nusedfo

r injectio nmolding . Polyeste r an dlo w profil e resin s are pumpe dfro meither a6,00 0 gallo nundergroun dstorag e tan k o r fromportabl e indoor

storag e tanks , andare mixe di nweighe damount s withothe r resi nan dcatalyst , inhibitor , pigmen t

dispersio nand/o r

anti-oxidants . Exac t

formulatio nvarie s inrespons e t o custome r needs . Thi s initial mixin g occur s i nth e Resi nRooms . After thi s firs t stag e mixin g above , th e raw material i s pumpe dandsen t t o final stag e mixin g i n weighe damounts . Final stag e mixin g combine s th e ra w material wit

hinert fillers , calciu mstearate , zin c stearate , highdensity polyethylen e powder , thickener and/o r fiberglass . Again , th e specifi c formulatio ni s dependent

o ncustomer

orders . Th e mixe dproduc t

i s conveye dthroug han y o f th e eight existin g lines , locate dinth e productio n areas , viaabel t

conveyer . Fromhere th e material i s either fedinto asingle-scre w extrude r o r manuall y packe dinto boxe s inbulk form . Th e exhaus t

systemremove s vapor s fromproductio narea s at th e mixer , conveyo r

andextruder . Additionally , there are eight (8 ) duct s that

collec t fugitiv e vapor s fro

mnear th e floor aroun dth e Resi nMi x Tanks . All o f

thes e source s are filtere dthroug hth e dus t collector . Th e final produc t

i s packe dinto bag s inside boxes , stacke donpallet s andtransferre dto th e Produc t Storag e Roo mwhere i

t i s hel dunti l shipment . The packagin g ofth e final produc t take s plac e at

th e en do f th e Final Stag e Mixin g Lines . Th e bag s that th e produc t

i s packe dint o ar

e co-extrude d Polyethylen e andNylon . Thi s combinatio nserve s a s abarrier t o keep styren e vapo r

i nth e produc t an dexclude s water

vapo r fromth e atmosphere . The plasti c ba g i s sealed , th e bo x i s closed , labele d an dstacke donapalle t

for storag e an deventual shipment . Whenapalle t i s full , i t i s transferre dt o th e Produc t

Storag e Are awhic hi s maintaine da t approximatel y 65°F . There ar e fiv e small natural ga s firedspac e heater s i nth e productio narea s an dfour more locate din th e lab , warehouse , maintenanc e an dstorag e areas . Eac hspac e heater ha s ahea t

input capacity o f les s than2. 5 millio nBTU . There i s asmall pressure moldin g operatio ntha t recycle s off-spec polystyren e bulk moldin g compoun dinto shippin g boxes . # 

## Ther e ar e trac e amount s o f viny l toluen e an dethylen e glyco l incertai nproduc t formulations , bu t

for calculatio npurpose s all VO M i s assume dt o b e styrene . 5034-ca\procdesc.docAl RSOLUTIONS , INC . 

# SicP.5 8 

# 1.6

BUL KMOLDIN G COMPOUNDS , INC . ST . CHARLES , ILLINOI S TITL E V PERMI T APPLICATIO N LIS T O F ITEM S FORWHIC HA PERMI T I S BEIN G SOUGH T
ITEM Mixing Lines and

Resin Rooms Baghouse Polyester-based

Resin Storage Tank Fugitive Emissions i .APPUCATION FORM NUMBER 220 260, 260C 232 391

5034-ca\itemlist.do c A I R SOLUTIONS , INC . 

# si

### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O . BO X19506 SPRINGFIELD , ILLINOI S 62794-950 6 FO R APPLICANT S US E Revisio n # : Date : /

/ Paa e o

f Sourc e Designation : 

## A./- 1



# LISTING OF INSIGNIFICANT ACTIVITIES I D NUMBER : PERMIT * DATE : FeRAGSficyvsEQitLr

THI S FOR M MUS

TB E COMPLETE D FO R ALL ACTIVITIES THA TAR E "INSIGNIFICAN rACCORDIN G T O 3 5 ILL . ADM . CODE , SECTIO N 201.21 0 AN D 201.21 1 FO R WHIC H DETAILE D DAT A AN D INFORMATION , A S REQUESTE D I N OTHE R FORMS , I S NO TPROVIDED . 

### SOURCE

INFORMATION 1 ) SOURC E NAME : Bulk Molding

Compounds, Inc. 2 ) DAT E FOR M PREPARED : 

### March 7,1996 3) SOURC E I D NO
. (I F KNOWN) : 089813 A AK INSIGNIFICANT

ACTIVITIES YE S 

# o N O 4 ) AR E AN YON E O R AL L O F TH E FOLLOWIN G ACTIVITIES , A S IDENTIFIE D I N 3 5 ILL
. ADM
. COD E 201.210(b)
. PRESEN TATTH E SOURCE ? CHEC KTH E APPROPRIAT E BOX
. ACTIVITIES

IN 35 ILL. ADM. CODE

201.210(b): i ) AI R CONDITIONIN G O R VENTILATIN G EQUIPMEN TNO TDESIGNE D T O REMOV E AI R CONTAMINANTS GENERATE D B

YO R RELEASE D FRO M ASSOCIATE D EQUIPMENT ; ii ) PHOTOGRAPHI C PROCES S EQUIPMEN TB YWHIC H A N IMAG E I S REPRODUCE D UPO N MATERIA LSENSITIZE D TO RADIAN TENERGY ; iii) EQUIPMEN TUSE D FO R HYDRAULI C O R HYDROSTATI C TESTING ; iv ) GENERA L VEHICL E MAINTENANC E AN D SERVICIN G ACTIVITIE S ATTH E SOURCE , OTHE R THA N GASOLIN E FUE L HANDLING ; v) CAFETERIAS
. KITCHEN S AN D OTHE R FACILITIE S USE D FO R PREPARIN G FOO D O R BEVERAGE S PRIMARIL Y FO R CONSUMPTIO N ATTH E SOURCE ; vi ) EQUIPMEN TUSIN G AWATER , WATE R AN D SOA P O R DETERGENT , O R ASUSPENSIO N O F ABRASIVE S I N WATE R FO R PURPOSE S O F CLEANIN G O R FINISHIN G PROVIDE D N O ORGANI C SOLVEN THAS BEE N ADDE D T O TH E WATER ; vii ) ADMINISTRATIV E ACTIVITIE S INCLUDING
. BU TNO TLIMITE D TO , PAPE R SHREDDING , COPYING
. PHOTOGRAPHI C ACTIVITIES , AN D BLUEPRINTIN G MACHINES
. THI S DOE S NO TINCLUD E INCINERATORS ; viii ) LAUNDR

YDRYERS , EXTRACTORS , AN D TUMBLER S PROCESSIN G CLOTHING , BEDDING , AN D OTHE R FABRI C ITEM S USE D A

TTH E SOURC E THA

THAV E BEE N CLEANE D WIT H WATE R SOLUTION S O F BLEAC H O R DETERGENTS PROVIDE D THA TAN YORGANI C SOLVEN TPRESEN TI N SUC H ITEM S BEFOR E PROCESSIN G THA T I S RETAINE D FRO M CLEAN-U P OPERATION S SHAL L B E ADDRESSE D AS PAR TO F TH E VO M EMISSION S FRO M US E O F CLEANIN G MATERIALS ;

THI S AGENC

YI S AUTHORIZE D TO REQUIR E THI S INFORMATIO N UNDE R ILLINOI S REVISE D STATUTES, 1991 . AS AMENDE D 1992 , CHAPTE R 1111/2 , PAR . 1039.5 . DISCLOSUR E OF THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION . FAILUR E T O D O SO MA Y PREVENTTHI S FOR M FRO M BEIN G PROCESSE D AN D COULD RESUL TI N TH E APPLICATIO N BEIN G DENIED . THI S FOR M HA S BEE N APPROVE D B

YTH E FORMS MANAGEMENTCENTER .



## APPLICATIO N PAG E

Printe d o n Recycle d Pape r 297-CAAP P 

### FO R APPLICANT S US E Pag e 1 of6 

# 51

### irm'l'L 

## INSIGNIFICANT

ACTIVITIES

(continued) ix) HOUSEKEEPIN G ACTIVITIE S FO R CLEANIN G PURPOSES . INCLUDIN G COLLECTIN G SPILLE D AN D ACCUMUUTE D MATERIAL S A TTH E SOURCE , INCLUDIN G OPERATIO N O F FIXE D VACUU M CLEANIN G SYSTEM S SPECIFICALL YFO R SUC H PURPOSES , BU TNO TINCLUDIN G US E O F CLEANIN G MATERIAL S THA TCONTAI N ORGANI C SOLVENT ; x ) REFRIGERATIO N SYSTEMS , INCLUDIN G STORAG E TANK S USE D I N REFRIGERATIO N SYSTEMS , BU T EXCLUDIN G AN YCOMBUSTIO N EQUIPMEN TASSOCIATE D WIT H SUC H SYSTEMS ; xi ) BENC H SCAL E LABORATOR YEQUIPMEN TAN D LABORATOR YEQUIPMEN TUSE D EXCLUSIVEL YFO R CHEMICA L AN D PHYSICA L ANALYSIS , INCLUDIN G ASSOCIATE D LABORATOR YFUM E HOODS , VACUU M PRODUCIN G DEVICE S AN D CONTRO L DEVICE S INSTALLE D PRIMARIL YT O ADDRES S POTENTIA L ACCIDENTA L RELEASES ; xii ) RES TROO M FACILITIE S AN D ASSOCIATE D CLEANU P OPERATIONS , AN D STACK S O R VENT S USE D T O PREVEN TTH E ESCAP E O F SEWE R GASE S THROUG H PLUMBIN G TRAPS ; xiii ) ACTIVITIE S ASSOCIATE D WIT H TH E CONSTRUCTION , ON-SIT E REPAIR , MAINTENANC E O R DISMANTLEMEN TO F BUILDINGS , UTILIT YLINES . PIPELINES , WELLS , EXCAVATIONS , EARTHWORK S AN D OTHE R STRUCTURE S THA T D O NO TCONSTITUT E EMISSIO N UNITS ; xiv ) STORAG E TANK S O F ORGANI C LIQUID S WIT H A CAPACITYO F LES S THA N 50 0 GALLONS . PROVIDE D TH E TAN K I S NO TUSE D FO R STORAG E O F AN YMATERIA L LISTE D A S A HAZARDOU S AI R POLLUTAN TPURSUAN TT O SECTIO N 112(b ) O F TH E CLEA N AI R ACT ; xv ) PIPIN G AN D STORAG E SYSTEM S FO R NATURA L GAS , PROPANE , AN D LIQUEFIE D PETROLEU M GAS ; xvi ) WATE R TREATMEN TO R STORAG E SYSTEM S A S FOLLOWS : (A ) SYSTEM S FO R POTABL E WATE R O R BOILE R FEEDWATER , (B ) SYSTEMS , INCLUDIN G COOLIN G TOWERS , FO R PROCES S WATE R PROVIDE D THA TSUC H WATE R HA S NO TBEE N I N DIREC TO R INDIREC TCONTAC TWIT H PROCES S STREAM S THA TCONTAI N VOLATIL E ORGANI C MATERIA L O R MATERIAL S LISTE D A S HAZARDOU S AI R POLLUTANT S PURSUAN TT O SECTIO N 112(b ) O F TH E CLEA N AI R ACT ; xvii ) LAW N CARE . LANDSCAP E MAINTENANCE . AN D GROUNDSKEEPIN G ACTIVITIES ; xviii ) CONTAINERS , RESERVOIRS , O R TANK S USE D EXCLUSIVEL YI N DIPPIN G OPERATION S T O COA TOBJECT S WIT H OILS , WAXES , O R GREASES , PROVIDE D N O ORGANI C SOLVEN THA S BEE N MIXE D WIT H SUC H MATERIALS ; xix) COL D CLEANIN G DEGREASER S THA TAR E NO TIN-LIN E CLEANIN G MACHINES . WHER E TH E VAPO R PRESSUR E O F TH E SOLVENT S USE D NEVE R EXCEE D 2kP a MEASURE D A T38C.O R 0.7kP a A T20C ; xx) MANUALL YOPERATE D EQUIPMEN TUSE D FO R BUFFING , POLISHING , CARVING , CUTTING , DRILLING , MACHINING , ROUTING , SANDING , SAWING , SCARFING , SURFAC E GRINDING , O R TURNING ; xxi ) US E O F CONSUME R PRODUCTS , INCLUDIN G HAZARDOU S SUBSTANCE S A S THA TTER M I S DEFINE D I N TH E FEDERA L HAZARDOU S SUBSTANCE S ACT , WHER E TH E PRODUC TI S USE D A TA SOURC E I N TH E SAM E MANNE R A S NORMA L CONSUME R USE ; xxii ) ACTIVITIE S DIRECTL YUSE D I N TH E DIAGNOSI S AN D TREATMEN TO F DISEASE , INJUR YO R OTHE R MEDICA L CONDITION ; xxiii ) FIREFIGHTIN G ACTIVITIE S AN D TRAININ G I N PREPARATIO N FO R FIGHTIN G FIRE S CONDUCTE D A TTH E SOURCE ; xxiv) INTERNA L COMBUSTIO N ENGIN E O R BOILE R (INCLUDIN G TH E FUE L SYSTEM ) O F MOTO R VEHICLES . LOCOMOTIVES , AI R CRAFT , WATERCRAFT , LIFTTRUCKS , AN D OTHE R VEHICLE S POWERE D B YNONROA D ENGINES ; xxv) ACTIVITIE S ASSOCIATE D WIT H TH E CONSTRUCTION , REPAI R O R MAINTENANC E O F ROAD S O R OTHE R PAVE D O R OPE N AREAS , INCLUDIN G OPERATIO N O F STREE TSWEEPERS . VACUU M TRUCKS , SPRA YTRUCKS , AN D OTHE R VEHICLE S RELATE D T O TH E CONTRO L O F FUGITIV E EMISSION S O F SUC H ROAD S O R OTHE R AREAS ; xxvi ) STORAG E AN D HANDLIN G O F DRUM S O R OTHE R TRANSPORTABL E CONTAINER S WHER E TH E CONTAINER S AR E SEALE D DURIN G STORAG E AN D HANDLING ;



# APPLICATIO N PAG E

Printe d o n Recycle d Pape r 297-CAAP P Pag e 2 o f6 

# 5 1P.6 1 

## 1.7- 3 INSIGNIFICANT

ACTIVITIES

(continued) xxvii ) INDIVIDUA L POINT S O F EMISSIO N O R ACTIVITIE S A S FOLLOWS : (A ) INDIVIDUA L FLANGES , VALVES . PUM P SEALS , PRESSUR E RELIE F VALVE S AN D OTHE R INDIVIDUA L COMPONENT S THA THAV E TH E POTENTIA L FO R LEAKS , (B ) INDIVIDUA L SAMPLIN G POINTS . ANALYZERS , AN D PROCES S INSTRUMENTATION , WHOS E OPERATIO N MAYRESUL TI N EMISSIONS , (C ) INDIVIDUA L FEATURE S O F A N EMISSIO N UNI TSUC H A S EAC H BURNE R AN D SOOTBLOWER S I N A BOILE R O R EAC H US E O F CLEANIN G MATERIAL S O N A COATIN G O R PRINTIN G LINE , (D ) INDIVIDUA L EQUIPMEN TTHA TI S TRANSPORTABL E O R ACTIVITIE S WITHI N A FACILIT Y ESTABLISHE D FO R TESTIN G UNIT S PRIO R T O SAL E O R DISTRIBUTIO N O R FO R PURPOSE S O F RESEARCH , AN D (E ) INDIVIDUA L EQUIPMEN TO R ACTIVITIE S WITHI N A PILO TPLAN TFACILIT YTHA TI S USE D FO R RESEARC H O R TRAINING ; xxviii ) ACTIVITIE S A TA SOURC E ASSOCIATE D WIT H TH E MODIFICATIO N ONL YO R CONSTRUCTIO N ONL YO F A FACILITY . A N EMISSIO N UNI TO R OTHE R EQUIPMEN TA TTH E SOURCE ; xxix) ACTIVITIE S A TA SOURC E ASSOCIATE D WIT H TH E MAINTENANCE . REPAIR , O R DISMANTLEMEN TO F A N EMISSIO N UNI TO R OTHE R EQUIPMEN TINSTALLE D A TTH E SOURCE . NO TINCLUDIN G TH E SHUTDOW N O F TH E UNI TO R EQUIPMENT , INCLUDIN G PREPARATIO N FO R MAINTENANCE , REPAI R O R DISMANTLEMENT , AN D PREPARATIO N FO R SUBSEQUEN TSTARTUP , INCLUDIN G PREPARATIO N O F A SHUTDOW N VESSE L FO R ENTRY , REPLACEMEN TO F INSULATION , WELDIN G AN D CUTTING . AN D STEA M PURGIN G O F A VESSE L PRIO R T O STARTUP . 5 ) AR E AN YEMISSIO N UNIT S A TTH E SOURC E CONSIDERE D INSIGNIFICAN TACTIVITIE S BECAUS E THE YFAL L UNDE R ON E O F TH E ACTIVITIE S O R EMISSIO N LEVEL S LISTE D I N 3 5 ILL . ADM . COD E 201.210(a)(1 ) THROUG H (18) 7 I F YES . IDENTIF YTH E EMISSIO N UNIT S I N TH E "LIS TO F INSIGNIFICAN TACTIVITIE S PURSUAN TT O 201.210(a)(1 ) THROUG H (18) " AN D PROVID E TH E REQUESTE D INFORMATION . I F ADDITIONA L SPAC E I S NEEDED . ATTAC H AN D LABE L A S EXHIBI T297-1 . ACTIVITIES

AND EMISSION

LEVELS

IN 3 5 ILL. ADM. CODE

201.210(a) i ) AN YEMISSIO N UNI TDETERMINE D T O B E A N INSIGNIFICAN TACTIVIT YB YTH E AGENC YPURSUAN TT O 3 5 ILL . ADM . COD E 201.21 1 (SE E ITE M #6) ; ii ) EMISSIO N UNIT S WIT H EMISSION S THA TNEVE R EXCEE D 0. 1 LBS/H R O F AN Y REGULATE D AI R POLLUTAN TI N TH E ABSENC E O F AI R POLLUTIO N CONTRO L EQUIPMEN TAN D THA TD O NO TEMI TAN YAI R POLLUTAN TLISTE D A S HAZARDOU S PURSUAN TT O SECTIO N 112(b ) O F TH E CLEA N AI R ACT ; iii ) EMISSIO N UNIT S WIT H EMISSION S THA TNEVE R EXCEE D 0.4 4 TONS/Y R O F AN Y REGULATE D AI R POLLUTAN TI N TH E ABSENCE . O F AI R POLLUTIO N CONTRO L EQUIPMEN TAN D THA TD O NO TEMI TAN YAI R POLLUTAN TLISTE D A S HAZARDOU S PURSUAN TT O SECTIO N 112(b ) O F TH E CLEA N AI R ACT ; iv) DIREC TCOMBUSTIO N UNIT S DESIGNE D AN D USE D FO R COMFOR THEATIN G PURPOSE S AN D FUE L COMBUSTIO N EMISSIO N UNIT S A S FOLLOWS : (A ) UNIT S WIT H A RATE D HEA TINPU TCAPACITYO F LES S THA N 2. 5 MMBTU/H R THA TFIR E ONL Y NATURA L GAS , PROPAN E O R LIQUEFIE D PETROLEU M GAS , (B ) UNIT S WIT H A RATE D HEA TINPU TCAPACIT YO F LES S THA N 1. 0 MMBTU/H R THA TFIR E ONL YOI L O R OI L I N COMBINATIO N WIT H NATURA L GAS , PROPAN E O R LIQUEFIE D PETROLEU M GAS , AN D (C ) UNIT S WIT H A RATE D HEA TINPU TCAPACIT YO F LES S THA N 200,00 0 BTU/H R WHIC H NEVE R BUR N REFUSE , O R TREATE D O R CHEMICALL Y CONTAMINATE D WOOD ; 

## YE S 

# o NO 

# o o YE S

YE S NO

N O



## YE S 

# o N O

v ) EXTRUDER S USE D FO R TH E EXTRUSIO N O F METALS , MINERALS , PLASTICS , RUBBER , O R WOOD , EXCLUDIN G EXTRUDER S USE D I N TH E MANUFACTUR E O F POLYMERS , PROVIDE D THA TVOLATIL E ORGANI C MATERIAL S O R CLAS S I O R I I SUBSTANCE S SUBJEC TT O TH E REQUIREMENT S O F TITL E V I O F TH E CLEA N AI R AC TAR E NO TUSE D A S FOAMIN G AGENT S O R RELEAS E AGENT S O R WER E NO T USE D A S FOAMIN G AGENT S I N TH E CAS E O F EXTRUDER S PROCESSIN G SCRA P MATERIAL ; vi ) FURNACE S USE D FO R MELTIN G METAL S OTHE R THA N BERYLLIU M WIT H A BRI M FUL L CAPACIT YO F LES S THA N 45 0 CUBI C INCHE S BYVOLUME ; vii ) EQUIPMEN TUSE D FO R TH E MELTIN G O R APPLICATIO N O F LES S THA N 50,00 0 LBS/Y R O F WA XT O WHIC H N O ORGANI C SOLVEN THA S BEE N ADDED ; 

# o YE S 

### N O



## O YE S O YE S N O

N O



## APPLICATIO N PAG E

Printe d o n Recycle d Pape r 297-CAAP P Pag e 3 o f6 

# C o

### P.6 2 

# 1.7-4 INSIGNIFICANT

A CTIVITIES

(continued) C D YE S

Q YE S 

# o o o o YE S

YE S
YE S
YE S N O

N O

N O


### N O
N O
N O viii ) EQUIPMEN TUSE D FO R FILLIN G DRUMS , PAIL S O R OTHE R PACKAGIN G CONTAINERS , EXCLUDIN G AEROSO L CANS . WIT H SOAPS , DETERGENTS , SURFACTANTS , LUBRICATIN G OILS . WAXES . VEGETABL E OILS , GREASES , ANIMAL FATS , GLYCERIN , SWEETENERS , COR N SYRUP . AQUEOU S SAL TSOLUTIONS , O R AQUEOU S CAUSTI C SOLUTIONS ; ix ) EQUIPMEN TUSE D FO R TH E MIXIN G AN D BLENDIN G O F MATERIAL S A TAMBIENT TEMPERATUR E TO MAK E WATE R BASE D ADHESIVE S PROVIDE D EAC H MATERIAL CONTAIN S LESS THA N 5 % ORGANI C SOLVENTB YWEIGHT ; x ) STORAG E TANK

S O F ORGANI C LIQUIDS WIT H A CAPACIT YO F LESS THA N 10,00 0 GALLON S AN D A N ANNUA L THROUGHPUTO F LESS THA N 100,000 GALLON S PROVIDE D TH E TAN KI S NO TUSE D FO R TH E STORAG E O F GASOLIN E O R ANY LISTE D HAZARDOU S AI R POLLUTANTPURSUANTT O SECTIO N 112(b ) O F TH E CLEAN AI R ACT ; xi ) STORAG E TANK

S O F VIRGI N O R REREFINE D DISTILLAT E OIL . HYDROCARBO N CONDENSAT E FRO M NATURA L GA S PIPELIN E O R STORAG E SYSTEMS . LUBRICATIN G OIL , O R RESIDUA L FUE L OILS ; xii ) DI E CASTIN G MACHINES WHER E A METAL O R PLASTI C I S FORME D UNDE R PRESSUR E I N A DIE ; xiii ) COATIN G OPERATION S (EXCLUDIN G POWDER , ARCHITECTURA L AN D INDUSTRIA L MAINTENANC E COATING ) WIT H AGGREGATE VO M USAG E THA TNEVE R EXCEEDS 1 5 LBS/DA

YFRO M ALL COATIN G LINES A TTH E SOURCE , INCLUDIN G VO M FRO M COATING . DILUTENTS , AN D CLEANIN G MATERIALS ; xiv ) PRINTIN G OPERATION S WIT H AGGREGATE ORGANI C SOLVENTUSAG E THA T NEVE R EXCEEDS 75 0 GALLON S PE R YEAR FRO M ALL PRINTIN G LINE S A TTH E SOURCE , INCLUDIN G ORGANI C SOLVEN TFRO M INKS , DILUTENTS , FOUNTAI N SOLUTIONS , AN D CLEANIN G MATERIALS ; xv ) GA S TURBINE S AN D STATIONAR YRECIPROCATIN G INTERNA L COMBUSTIO N ENGINE S O F LES

S THA N 11 2 K

W(150 HORSEPOWER

) POWE R OUTPUT ; xvi) GA S TURBINE S AN D STATIONAR YRECIPROCATIN G INTERNA L COMBUSTIO N ENGINE S O F BETWEE N 11 2 KWAN D 1,111 8 K W(15 0 AN D 1.50

0 HORSEPOWER

) POWE R OUTPU TTHA

TAR E EMERGENC

YO R STANDB

YUNITS ; xvii) STORAG E TANK

S O F ANYSIZ E CONTAININ G EXCLUSIVEL YSOAPS , DETERGENTS , SURFACTANTS . GLYCERIN , WAXES , VEGETABL E OILS , GREASES , ANIMA L FATS . SWEETENERS , COR N SYRUP , AQUEOU S SAL TSOLUTIONS , O R AQUEOU S CAUSTI C SOLUTION S PROVIDE D A N ORGANI C SOLVENTHA S NO TBEE N MIXE D WIT H SUC H MATERIALS ; xviii) LOADIN G AN D UNLOADIN G SYSTEM S FO R RAILCARS , TAN KTRUCKS , O R WATERCRAF

TTHA THANDL E ONL

YTH E FOLLOWIN G LIQUI D MATERIAL S PROVIDE D A N ORGANI C SOLVENTHA S NO TBEE N MIXE D WIT H SUC H MATERIALS : SOAPS , DETERGENTS , SURFACTANTS , LUBRICATIN G OILS , WAXES . GLYCERIN , VEGETABL E OILS ; GREASES , ANIMA L FATS , SWEETENER rCOR N SYRUP , AQUEOU S SAL T SOLUTIONS , O R AQUEOU S CAUSTI C SOLUTIONS . 6 ) AR E ANYEMISSIO N UNIT S A TTH E SOURC E PROPOSE D T O B E CONSIDERE D INSIGNIFICAN TACTIVITIE S THA TMEE TTH E CRITERI A LISTE D I N 3 5 ILL . ADM . COD E 201.211(a) ? I F YES , LIS TTH E EMISSIO N UNIT

S I N TH E "LIS

TO F ACTIVITIE S FO R — 

### WHIC H STATU S A

S A N INSIGNIFICAN TACTIVITIE S I S PROPOSE D PURSUANTT O •YE S 201.211(a) " AN D PROVID E TH E REQUESTE D INFORMATION . I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBIT297-2 . CRITERIA IN

35 ILLADM. CODE

201.211(a) i ) TH E EMISSIO N UNITWOUL D NO TEMITMOR E THA N 1.0 LBS/H R O F AN YREGULATE D AI R POLLUTAN TNO T LISTE D A

S HAZARDOU S PURSUANTT O SECTIO N 112(b

) O F TH E CLEAN AI R AC TI N TH E ABSENC E O F AI R POLLUTIO N CONTRO L EQUIPMENT ; ii ) TH E EMISSIO N UNI TWOUL D NO TEMI TMOR E THA N 0. 1 LB/H R O F AN YREGULATE D AI R POLLUTANTLISTE' D A S HAZARDOU S PURSUANTTO SECTIO N 11 2 (b ) O F TH E CLEAN AI R AC TI N TH E ABSENC E O F AI R POLLUTIO N CONTRO L EQUIPMENT ; AN D iii ) TH E EMISSIO N UNI TI S NOTA PROCES S UNIT . 

# C D 

# YE S C D 

# YE S C D 

# YE S 

# 0 N

O 

# 0 N O 

# 0 N O 

# o YE S N O 

# o YE S N O 

# o N O



# APPLICATIO N PAG E

Printe d on Recycle

d Paper 297-CAAP P Page 4 o f6 

# icEMISSIO N UNI T

AN D DESIGNATIO N 

# LISTO F INSIGNIFICAN TACTIVITIE S PURSUAN TT O 201.21 0 (a)(1 ) THROUG H (18 ) #O F UNIT S DESCRIPTIO N O F UNI TINCLUDIN G AN YCONTRO L BASI S FO R INSIGNIFICANC E SECTIO N 201.210(a ) 'BASI S FO R DETERMINATIO N O F EMISSION S i 

## Space Heaters 9 assorted sizes, all

< 2.5 BTU/hr, natural

gas fired combustion

units (5lv) designed

and used for comfort

heating, rated heat Input < 2.3 MM BTU/hr, natural

gas fired 

## NA

i



### ! - ! ! :

!

. *I F CONSIDERE D INSIGNIFICAN TBASE D O N EMISSIO N LEVEL . TH E DETERMINATIO N METHO D O F EMISSIO N MUS TB E PROVIDE D (E.G. , 1 ) STAC K TEST . 2 ) MATERIA L BALANCE . 3 ) STANDAR D EMISSIO N FACTO R (AP-4 2 O R AIRS) . 4 ) ENGINEERIN G ESTIMATE . 5 ) SPECIA l EMISSIO N FACTO R (NO TAP-4 2 O R AIRS)) . 

# APPLICATIO N PAG E
_

Printe d o n Recycle d Pape r 297-CAAP P Pag e 5 o f6 i

# LISTO F ACTIVITIE S FO R WHIC H STATU S A S A N INSIGNIFICAN TACTIVITIE S I S PROPOSE D PURSUAN TT O 201.21 1 (a )

EMISSIO N UNI T AN D DESIGNATIO N 

### 1| U DESCRIPTIO N O F UNI T INCLUDIN G AN YCONTRO L OPERATIN G HOUR S HR S PE R OA Y DAYPE R

WEE K WEE KPE R

YEA R 2 DISCUSSION : EMISSION S POLLUTAN

T L B PE R HOU R TO N PE R

YEA R DETERMINATIO N METHOD : OTHE R SUPPORTIN G INFORMATIO N 

### Molding Operations 1 Off-spec polystyrene

bulk molding compound

is pressure

molded to recycle the material

into storage boxes 22 | 5 | 52 Styrene <0.10
2 • material

balance 4 - engineering

estimate 

### <0.10 NA

Portable Styrene Resin Tanks See

a 250

gallon portable styrene/resin

tanks 24 | 7 

# I « Styrene <0.10
4 - engineering

estimate seeb 

### <0.10 portable tanks; contain HAPs

1 I U - TOTA L NUMBE R O F UNIT S (EMISSIO N RATE S SHOUL D B E PROVIDE D O N A PE R UNI TBASIS) . 2 DISCUSSIO N - PROVID E A N EXPLANATIO N O F OPERATIN G HOUR S (E.G. . TH E UNI TI S O N EMERGENC YSTANDB Y- THEREFOR E I TONL YOPERATE S ON E DA YPE R MONTH. ) 'DETERMINATIO N METHOD : 1 ) STAC KTEST . 2 ) MATERIA L BALANCE . 3 ) STANDAR D EMISSIO N FACTO R (AP-4 2 O R AIRS) , 4 ) ENGINEERIN G ESTIMATE , 5 ) SPECIA L EMISSIO N FACTO R (NO TAP-4 2 O R AIRS) . 

### * Numerous

250 gallon containers

on-site;

calculations

based on total throughput

Into one container

with appropriate

number

of turnovers

to include all conatlners. b 

### Based on the pool emissions

calculations

found in the USEPA's

Handbook

of Chemical

Hazard Analysis

Procedures. 

# 6 N U i APPLICATIO N PAG E Printe d o n Recycle d Pape r 297-CAAP P Pag e 6 of6 iP.6 5


### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L- PERMI TSECTIO N

P.O
. BO X 1950 6 SPRINGFIELD , ILLINOI S 62794-950 6 FO R APPLICANT S US E 

### Revisio n # : Date : /

/ Paa e o f Source Designation : 

# 2.1- 1

AIR POLLUTION

CONTROL EQUIPMENT DATA AND

INFORMATION FMAGMCYUSEOHLY ! V", ' I D NUMBER : CONTROLEQUIPMENT * DATE : THI S FOR M MUS

TB E COMPLETE D FOR EACH AI R POUUTIO N CONTRO L EQUIPMENT . COMPLETE AN D PROVID E THI S FOR M I N ADDITIO N T O TH E APPUCABLE ADDENDU M FOR M 260- A THROUG H 260-K. A SEPARAT E FORM MUS

TBE COMPLETE D FO R EACH MOD E O F OPERATIO N O F AI R POLLUTIO N CONTRO L EQUIPMEN TFO R WHIC H A PERMI TIS BEING SOUGHT. 

### SOURCE

INFORMATION 1 ) SOURC E NAME : 

### Bulk Molding

Compounds, Inc. 2 ) DAT E FOR M PREPARED : 

### March 7,1996 3 ) SOURC E I D NO
. (I F KNOWN) : 

### 089813AAK GENERALINFORMATION 4 ) NAM E O F AI R POLLUTIO N CONTRO L EQUIPMEN TAND/O R CONTRO L SYSTEM : 

### Baghouse 5 ) FLO WDIAGRA M DESIGNATIO N O F CONTRO L EQUIPMEN TAND/O R CONTRO L SYSTEM : 

### Baghouse 6 ) MANUFACTURE R O F CONTRO L EQUIPMEN T(I F KNOWN) : 

### Dracco Corporation 7) MODE L NUMBE R (I F KNOWN) : Dust Collector

MB-20S 8 ) SERIA L NUMBER (I F KNOWN) : NA 9 ) DATE S O F COMMENCIN G CONSTRUCTION . OPERATIO N AND/O R MOS TRECEN TMODIFICATIO N O F THI S EQUIPMEN T(ACTUA L O R PLANNED ) a ) CONSTRUCTIO N (MONTH/YEAR) : 

### June, 1985 b ) OPERATIO N (MONTH/YEAR) : 

### July, 1985 c ) LATES TMODIFICATIO N (MONTH/YEAR) : 

# NA 10 ) BRIEFL YDESCRIB E MODIFICATIO N (I F APPLICABLE) : 

### NA

THI S AGENC

YI S AUTHORIZE D TO REQUIR E THI S INFORMATIO N UNDE R ILUNOIS REVISE D STATUTES , 1991 . A S AMENDE D 1992 , CHAPTE R 1111/2 . PAR . 1039.5 . DISCLOSUR E O F THI S INFORMATIO N IS REQUIRE D UNDE R THA TSECTION . FAILUR E T O DO S O MA Y PREVENTTHI S FOR M FRO M BEING PROCESSE D AN D COUL D RESUL TI N TH E APPUCATIO N BEING DENIED . THI S FOR M HA S BEE N APPROVE D B

YTH E FORM S MANAGEMEN TCENTER . 

# APPLICATIO N PAG E FO R APPLICANT S US E

Printed o n Recycled Pape r 260-CAAP P Page l of1 0 

### ^P.6 6

11 ) LIS TAL L EMISSIO N UNIT S AN D OTHE R CONTRO L EQUIPMEN TDUCTIN G EMISSION S T O THI S CONTRO L EQUIPMENT : NAM E DESIGNATIO N OR COD E NUMBER



## Mixing Lines Resin Rooms Unes 1, 2,4-7, 9

8.10 Resin Rooms

12 ) DOE S TH E CONTRO L EQUIPMEN THAV E MOR E THA N ON E MOD E O F OPERATION ? I F YES . EXPLAI N AN D IDENTIF YWHIC H MOD E I S COVERE D BYTHI S FOR M (NOTE : A SEPARAT E AI R POLLUTIO N CONTRO L EQUIPMEN TFOR M 260-CAAP P MUS TB E COMPLETE D FO R EAC H MODE) : 

# o YES 

### N O

13 ) IDENTIF YAL L ATTACHMENT S T O THI S FOR M RELATE D T O THI S AI R POLLUTIO N CONTRO L EQUIPMENT(E.G. , TECHNICA L DRAWINGS) :



## - See Form 260C (Filter/Baghouse)

- See Process

Flow Diagram

for equipment

arrangement

OPERATING

SCHEDULE 14 ) IDENTIF YAN YPERIO D WHE N THE CONTRO L EQUIPMEN TWIL L NO TB E OPERATIN G DU E T O SCHEDULE D MAINTENANC E AND/O R REPAIR S WHE N TH E FEEDIN G EMISSIO N UNIT(S ) T O THI S CONTRO L EQUIPMEN TIS/AR E I N OPERATION : 

## None

15a) IDENTIF YAN YPERIOD S DURIN G OPERATIO N O F TH E FEEDIN G EMISSIO N UNIT(S ) WHE N TH E CONTRO L EQUIPMEN TIS/AR E NO TUSED : 

## None

b ) I S THI S CONTRO L EQUIPMEN TI N OPERATIO N A TAL L OTHE R TIME S THA TTH E FEEDIN G EMISSIO N UNIT(S ) IS/AR E I N OPERATION ? I F NO . EXPLAI N AN D PROVID E TH E DURATIO N O F TH E CONTRO L EQUIPMEN T DOWNTIME : 

### YES 

### N O



# APPLICATIO N PAG E

Printed o n Recycled Pape r 260-CAAP P Pag e 2 o f1 0 

# icSAHrLHm.AB-.m-- KUlmt-TZm 16 ) PROVID E AN YSPECIFI C EMISSIO N STANDARD(S ) AN D UMITATION(S ) SE TBYRULE(S ) WHIC H AR E APPLICABL E T O THI S EMISSIO N UNI T(E.G. . VOM . IA C 218.207(b)(1) . 81 % OVERAL L & 90 % CONTRO L DEVIC E EFF.) : EMISSIO N STANDARDS) REQUIREMENTS)

REGULATE D AI R POLLUTANT(S ) 

## VOM PM PM 35 IAC 218.301 35IAC 212.321 35IAC 212.123 VOM Emissions

<8 Ibs/hr Production-based

PM Emissions

limit £3.40 Ibs/hr Opacity £30% 17 ) PROVID E AN YSPECIFI C RECORDKEEPIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S EMISSIO N UNIT :

REGULATE D AI R POLLUTANT(S ) 

## VOM and PM RECORDKEEPIN G RULE(S ) REQUIREMENTS) 

## 35IAC 201.301 Maintain records forAnuual

Emissions

Reports

18 ) PROVID E AN YSPECIFI C REPORTIN G RULE(S ) WHIC H AR E APPLICABL E T O THI S EMISSIO N UNIT :

REGULATE D AI R POLLUTANT(S ) 

## VOM and PM REPORTIN G RULE(S ) REQUIREMENT(S ) 

## 35 IAC 201.302 and 35 IAC 254 Annual Emissions

Report

19 ) PROVID E AN YSPECIFI C MONITORIN G RULE(S ) WHIC H

REGULATE D AI R POLLUTANT(S ) AR E APPLICABL E T O THI S EMISSIO N UNIT : MONITORIN G RULE(S

) REQUIREMENT(S ) 

## NA

20 ) PROVID E AN YSPECIFI C TESTIN G RULE S AND/O R PROCEDURE S WHIC H AR E APPLICABL E T O THI S EMISSIO N UNIT :

REGULATE D AI R POUUTANT(S )



## NA TESTIN G RULE(S ) REQUIREMENT(S )



# APPLICATIO N PAG E
_

Printed o n Recycled Pape r 260-CAAP P pag e 3 o f1 0

^ 1P.6 8 

## COMPUANCE

INFORMATION 21 ) I S TH E CONTRO L SYSTE M I N COMPLIANC E WIT H AL L APPLICABL E REQUIREMENTS ? 

### YE S 

# o N O I F NO . THE N FOR M 294-CAAP P "COMPLIANC E PLAN/SCHEDUL E O F COMPLIANC E - ADDENDU M FO R NO N COMPLYIN G EMISSIO N UNITS " MUS TB E COMPLETE D AN D SUBMITTE D WIT H THI S APPLICATION . 22 ) EXPLANATIO N O F HO WINITIA L COMPLIANC E I S T O BE . O R WA S PREVIOUSLY , DEMONSTRATED : 

## USEPA Method

25A stack

testing data was used in correlation

with production

records in order io determine

production-based

emission

factors. Using

these factors, reviews

of production

histories assures

past compliance.

23 ) EXPLANATIO N O F HO WONGOIN G COMPLIANC E WIL L B E DEMONSTRATED : 

## Production

will be monitored

and remain below the maximum

allowable

rate of 1,260 tons/month

of bulk molding

compound

material, thus

assuring

VOM emissions

of <7.90 Ibs/hr and <24.5 tons/yr. PM

emissions

at this maximum

production

rate are <0.034 Ibs/hr.

TESTING, MONITORING, RECORDKEEPING AND REPORTING 24a ) LIS TTH E PARAMETER S THA TRELAT E T O AI R EMISSION S FO R WHIC H RECORD S AR E BEIN G MAINTAINE D T O DETERMIN E FEES . RUL E APPLICABILITYO R COMPLIANCE . INCLUD E TH E UNI TO F MEASUREMENT . TH E METHO D O F MEASUREMENT , AN D TH E FREQUENC YO F SUC H RECORD S (E.G. . HOURLY . DAILY , WEEKLY) : PARAMETE R bulk molding compound

production UNIT-OF-MEASUREMENT - -



## pound s METHO D O F MEASUREMEN T. . 

## gravimetric FREQUENC Y 

## monthly



# APPLICATIO N PAG E

Printe d o n Recycled Pape r 260-CAAP P Pag e 4 o f1 0 

# £ TP.6 9

24b ) BRIEFL YDESCRIB E TH E METHO D BYWHIC H RECORD S WIL L B E CREATE D AN D MAINTAINED
. FO R EAC H RECORDE D PARAMETE R INCLUD E TH E METHO D O F RECORDKEEPING
. TITL E O F PERSO N RESPONSIBL E FO R RECORDKEEPING , AN D TITL E O F PERSO N T O CONTAC TFO R REVIE WO F RECORDS : PARAMETE R METHO D O F RECORDKEEPIN G TTTLEO F PERSO N RESPONSIBLE bulk molding compound

production department record Vie* Pmktmii, ManuActuifti g an d TTTLEO F CONTAC TPERSO N M M PmJdan t tmnu-ftcturing M B Eft00VMnfl 0


# U c ) I S COMPLIANC E O F TH E CONTRO L EQUIPMEN TREADIL YDEMONSTRATE D BY REVIE WO F TH E RECORDS ? 

### YE S 

### N O I F NO , EXPLAIN :

d ) AR E AL L RECORD S READIL YAVAILABL E FO R INSPECTION , COPYIN G AND/O R SUBMITTA L T O TH E AGENC YUPO N REQUEST ? 

### YE S 

# o N O I F NO , EXPLAIN :

25a ) DESCRIB E AN YMONITOR S O R MONITORIN G ACTIVITIE S USE D T O DETERMIN E FEES
. RUL E APPLICABILIT YO R COMPLIANCE : 

## None

b ) WHA TOPERATIN G PARAMETER(S ) IS(ARE ) BEIN G MONITORE D (E.G.
. COMBUSTIO N CHAMBE R TEMPERATURE) ? 

## None

c ) DESCRIB E TH E LOCATIO N O F EAC H MONITO R (E.G. , EXI TO F COMBUSTIO N CHAMBER) : 

## NA



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 260-CAAP P Pag e 5 o f1 0 

# yP.7 0 

# T J 

# u 25d ) I S EAC H MONITO R EQUIPPE D WIT H ARECORDIN G DEVICE ? 

## NA I F NO , LIS TAL L MONITOR S WITHOU TARECORDIN G DEVICE : 

### YE S N O 

# U e ) I S EAC H MONITO R REVIEWE D FO R ACCURAC YO N A TLEAS TAQUARTERL YBASIS ? 

## NA ' I F NO , EXPLAIN : 

### YE S 

# T J N O

0 I S EAC H MONITO R OPERATE D A TAL L TIME S TH E CONTRO LEQUIPMEN TI S I N OPERATION ? 

## NA I F NO , EXPLAIN : 

# a YE S 

# T T N O

26 ) PROVID E INFORMATIO N O N TH E MOS TRECEN TTESTS , I F ANY , I N WHIC H TH E RESULTS AR E USE D FO R PURPOSE S O F TH E DETERMINATIO N O F FEES , RUL E APPLICABIUT YO R COMPLIANCE
. INCLUD E TH E TES TDATE
. TES TMETHO D USED
. TESTIN G COMPANY , OPERATIN G CONDITION S EXISTIN G DURIN G TH E TES TAN D A SUMMAR YO F RESULTS
. I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T260-1 : TESTDAT E TES TMETHO D TESTIN G COMPAN Y 

## 12/94 9/94 USEPA 25A

USEPA 2SA OPERATIN G CONDITION S 

## Air Solutions, Inc. Mostardi-Platt Associates 

## typical

typical SUMMAR YO F RESULTS Roof Exhaust VOM a 3.1 S lbs/ton of production 0.19 Ibsfor VOM from Baghouse

27 ) DESCRIB E AL L REPORTIN G REQUIREMENT S AN D PROVID E TH E TITL E AN D FREQUENC YO F REPOR T SUBMITTAL S T O TH E AGENCY : REPORTIN G REQUIREMENT S TITL E O F REPOR T FREQUENC Y 

## Emissions

of all regulated pollutants Compliance

of source and emission

units Annual Emissions Report Compliance

Certification, CAAPP Form 296 annually

annually

CAPTURE

AND CONTROL 28 ) DESCRIB E TH E CAPTUR E SYSTE M USE D T O CONTAIN , COLLEC TAN D TRANSPOR TEMISSION S T O TH E CONTRO L EQUIPMENT
. INCLUD E AL L HOODS , DUCTS , FANS , ETC
. ALS O INCLUD E TH E METHO D O F CAPTUR E USE D A T EAC H EMISSIO N POINT
. (I F ADDITIONA L SPAC E I S NEEDED , ATTAC H AN D LABE L A S EXHIBI T260-2) : 

## A dust collection

duct from each mixing line and from the Resin Rooms feeds into a main duct to the baghouse.



# APPLICATIO N PAG E Printe d o n Recycle d Pape r 260-CAAP P Pag e 6 o f1 0 

# (,"lP.7 1

29 ) AR E FEATURE S O F TH E CAPTUR E SYSTE M ACCURATEL YDEPICTE D I N TH E FLO W DIAGRA M CONTAINE D I N THI S APPLICATION ? I F NO . A SKETC H SHOWIN G TH E FEATURE S O F TH E CAPTUR E SYSTE M SHOUL D B E ATTACHE D AN D LABELE D A S EXHIBI T260-3 : YE S 

# o N O

30 ) PROVID E TH E ACTUA L (MINIMU M AN D TYPICAL ) CAPTUR E SYSTE M EFFICIENCY . CONTRO L EQUIPMEN T DESTRUCTION/REMOVA L EFFICIENCY . AN D TH E OVERAL L REDUCTIO N EFFICIENC YPROVIDE D B YTH E COMBINATIO N O F TH E CAPTUR E SYSTE M AN D CONTRO L EQUIPMEN TFO R EAC H REGULATE D AI R POLLUTAN T T O B E CONTROLLED . ATTAC H TH E CALCULATIONS , T O TH E EXTEN TTHE YAR E AI R EMISSION S RELATED , O N WHIC H THES E EFFICIENCIE S WER E BASE D AN D LABE L A S EXHIBI T260-4 : a l CONTRO L PERFORMANCE :

REGULATE D AI R POUUTAN T CAPTUR E SYSTE M EFFICIENC

Y(% ) CONTRO L EQUIPMEN T EFFICIENC

Y(% ) OVERA U REDUCTIO N

EFFICIENC

Y(% ) (MIN) (TYP) (MIN) (TYP) (MIN ) (TYP) 

## PM 100 100 98 98 98 98

bi. EXPLAI N ANYOTHE R REQUIRE D LIMIT S O N CONTRO L EQUIPMEN TPERFORMANCE SUC H A S OUTLETCONCENTRATION . COOLANTTEMPERATURE . ETC. :

b) METHO D USE D T O DETERMIN E EAC H O F TH E ABOV E EFFICIENCIE S (E.G. . STAC KTEST . MATERIA L BALANCE , MANUFACTURER' S GUARANTEE , ETC. ) AN D TH E DAT E LASTTESTED , I F APPLICABLE : EFFICIENC

YDETERMINATIO N METHO D DATE LAS T TESTE D CAPTURE : 

## Engineering

Estimate CONTROL : 

## Manufacturer's Guarantee OVERALL : 

## NA NA

c ) REQUIRE D PERFORMANCE :
REGULATE D AI R POUUTAN T CAPTUR E SYSTE M EFFICIENC

Y(% ) CONTRO L

EQUIPMENT EFFICIENC

Y(% ) OVERAL

L REDUCTIO N EFFICIENC

Y APPLICABLE RUL E 

## PM 

## 35IAC 212.321

EXPLAI N ANYOTHE R REQUIRE D LIMIT S O N CONTRO L EQUIPMEN TPERFORMANCE SUC H A S OUTLETCONCENTRATION , COOLANTTEMPERATURE . ETC. :



# APPLICATIO N PAG E Printed o n Recycled Pape r 260-CAAP P Pag e 7 o f1 0 

# noREGULATE D AI R

POLLUTAN T CARBO N MONOXID E (CO ) LEA D
NITROGE N OXIDE S (NOx) PARTICULAT E MATTE R (PART ) PARTICULAT E MATTE R < » 1 0 MICROMETER S (PM10 ) SULFU R DIOXID E (S02 ) VOLATIL E ORGANI C MATERIA L (VOM ) OTHER , SPECIFY : MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICAL : MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICAL : MAXIMUM : TYPICA L MAXIMUM : TYPICA L LB

S PE R HOU R (LBS/HR )

•



### 0.034 

### 0.030 0.034 0.030

See Form 220 See Form 220 1 

### ACTUA L EMISSIO N RATE 8

TON S PE R YEAR : fTONS/YR

^ 

### )

0.15 0.06 0.15 0.06

SeeFomt 220 ' See Form 220 3 OTHE R

TERM S 3 OTHE R

TERM S 4 D M



### 2&4 2&4 2&4 2&4

EXAMPLE: PARTICULATE MATTER MAXIMUM ; TYPICA L 5.0 0

4,00 21.9

• 

## u.4 

## : 0. 3 GR/DSCF 0.24 GR/DSCF 1 

### 4 ALLOWABL E B YRUL E EMISSIO N RAT E

5 RAT E (UNITS ) 

### ( ) () () < ) ( ) () £3.40 (Ibs/hr) ( ) £3.40 (Ibs/hr) 

### () < ) () () () ( )

' () APPLICABL E

RULE S

35/A C 2 f2.32 1
35/A C 212.32 1 TON S PE R

YEAR (TONS/YR)

6.0 (LBSMR) 5. 5 (LBSfliR) 212.321 212.321 26.28

19.80 

### 5. 5 LBSMR 

# Wt^^^M. 22



# WMMimk IMPORTANT : ATTAC H CALCULATIONS , T O TH E EXTENTTHEYAR E AI R EMISSION S RELATED , O N WHIC H EMISSION S WER E DETERMINE D AN D LABE L A S EXHIBI T2«X
. }PROVID E CONTROUE D EMISSION S (E.G.
. TH E EMISSION S THA TWOUL D RESUL

TAFTE R A U CONTRO L AN D CAPTUR E EFFICIENCIE S AR E ACCOUNTE D FOR)
. 2 PROVID E TH E EMISSIO N RAT E THA TWI U B E USE D A

S APERMI TSPECIAL CONDITION
. THI S LIMI TWI U B E USE D T O DETERMIN E TH E PERMI TFEE
. 3 PLEAS E PROVID E AN YOTHE R EMISSIO N RATE WHIC H I S CC-MMONL YUSED
. REQUIRE D B

YASPECIFI C UMITATIO N O R THA TWAS MEASURE D (E.G
. PPM
. GR/DSCF
. ETC. ) JO M - DETERMINATIO N METHOD : 1 ) STAC KTEST
. 2 ) MATERIAL BALANCE , 3) STANDAR D EMISSIO N FACTO R (AP-42 O R AIRS)
. 4) ENGINEERIN G ESTIMATE
. S ) SPECIAL EMISSIO N FACTO R (NOTAP-42 O R AIRS) 5 RAT E •AUOWABL E EMISSIO N RAT E SPECIFIE D B YMOS TSTFUNGEN

TAPPUCABL E RULE
. * Only permitted

emission

rates for particulate

matter (PM) emissions

-are requested

herein. The

requested

permitted

emission

rates fbr VOM emissions

are Included

on CAAPP Form 220. 

# -3 APPLICATIO N PAG E
_ Printe d o n Recycle d Pape r 260-CAAP P pag e 8 o f1 0 r o

### HA P INFORMATIO N

NAM E O F HA P EMITTE D 

## None 2 CA S

NUMBE R 

### •\A.t.j n/iMnuuu o Mir\

rvLLum m cimoou/i vii.r\jr.m*. i i\jn 1 

### ACTUA L EMISSIO N RAT E

MAXIMUM: ; TYPICA L MAXIMUM: ; TYPICAL : MAXIMUM: ; TYPICA L ' MAXIMUM: ! TYPICA L ! MAXIMUM: ; TYPICAL : : MAXIMUM: ! TYPICA L : MAXIMUM: ; TYPICA L MAXIMUM: : TYPICA L ; POUND S PE R

HOU R (LBS/HR ) TON S PE R YEA R (TONS/YR ) 3 OTHE R

TERM S



### • 4 

### D M ALLOWABL E B YRUL E
S RAT E O R STANDAR D APPLICABL E RUL E

EXAMPLE: Benzene 71432 MAXIMUM. ; TYPICA L j 10.0



### 8.0 r:2 - : ,-,-;W :



### 0.8 - • 2

•::.••• • 

## ' z..r 98%bywt control

device leak-tight

trucks CFR 61 61.302(b).(d) IMPORTANT : ATTAC H CALCULATIONS , T O TH E EXTENTTHEYAR E AI R EMISSION S RELATED , O N WHIC H EMISSION S WER E DETERMINE D AN D LABE L A S EXHIBIT260-6 . 1 PROVID E CONTROLLE D EMISSIONS (E.G. , TH E EMISSION S THA TWOUL D RESUL

TAFTE R A U CONTRO L AN D CAPTUR E EFFICIENCIES AR E ACCOUNTE D FOR) . ^AS-CHEMICA L ABSTRAC TSERVIC E NUMBER . 3 PLEAS E PROVID E AN

YOTHE R EMISSIO N RATE WHIC H I S COMMONL YUSED . REQUIRE D B

YA SPECIFI C UMITATIO N O R THA TWA S MEASURE D (E.G. , PPM , GR/DSCF , ETC.) . 4 D M - DETERMINATIO N METHOD : 1 ) STAC KTEST , 2 ) MATERIAL BALANCE . 3) STANDAR D EMISSIO N FACTO R (AP-4 2 O R AIRS . 4 ) ENGINEERIN G ESTIMATE , 5) SPECIAL EMISSIO N FACTO R (NOTAP-4 2 O R AIRS) . 5 RAT E •AUOWABL E EMISSIO N RATE O R STANDAR D SPECIFIE D B YMOS TSTRINGEN TAPPUCABLE RULE . 

# _J 3 APPLICATIO N PAG E
_ Printed o n Recycled Pape r 260-CAAP P pag e 9 o f1 0P.7 4 -•.*•• •f» 1 -sf * 

## EXHAUST

POINT INFORMATION' 33 ) DESCRIPTIO N O F EXHAUS TPOIN T(STACK . VENT . ROO F MONITOR . INDOORS . ETC.) . I F TH E EXHAUS TPOIN T DISCHARGE S INDOORS , D O NO TCOMPLET E TH E REMAININ G ITEMS . 

## Baghouse 34 ) DISTANC E T O NEARES TPLAN TBOUNDAR YFRO M EXHAUS TPOIN TDISCHARG E (FT) : 

## 40 35 ) DISCHARG E HEIGH TABOV E GRAD E (FT) : 

## 25 . 36 ) GOO D ENGINEERIN G PRACTIC E (GEP ) HEIGHT , I F KNOW N (FT) : 

## 10 37 ) DIAMETE R O F EXHAUS TPOIN T(FT) : NOTE : FO R A NO N CIRCULA R EXHAUS TPOINT . TH E DIAMETE R I S 1.12 8 TIME S TH E SQUAR E ROO TO F TH E AREA . 

## 2.0 38 ) EXI TGA S FLO WRAT E 39 ) EXI TGA S TEMPERATUR E a ) MAXIMU M (ACFM) : 

## 5,750 a ) MAXIMU M ( a F) : 

## 100 b) TYPICA L (ACFM) : 

## 5,25 0 b ) TYPICA L ( # F) : 

## 80 40 ) DIRECTIO N O F EXHAUS T(VERTICAL . LATERAL . DOWNWARD) : 

## Vertical 41 ) LIS TAL L EMISSIO N UNIT S AN D CONTRO L DEVICE S SERVE D B YTHI S EXHAUS TPOINT : NAM E FLO WDIAGRA M DESIGNATIO N 

## a) Mixing Lines b ) Resin Rooms o) 

### d) e) 

## 0 9) 

## Lines 1, 2, 4-7, 9

8.10 Resin Rooms

42 ) WHA TPERCENTAG E O F TH E CONTRO L EQUIPMEN TEMISSION S AR E BEIN G DUCTE D T O THI S EXHAUS TPOIN T(%) ? 

## 100 43 ) I F TH E PERCENTAG E O F TH E CONTRO L EQUIPMEN TEMISSION S BEIN G D U 100% , THE N EXPLAI N WHER E TH E REMAININ G EMISSION S AR E BEIN G EX H 

## NA CTE D T O TH E EXHAUS TPOIN TI S NO T AUSTF D TO TH E FOLLOWIN G INFORMATIO N NEE D ONL YB E SUPPUE D I F READIL

YAVAILABLE. 44a ) LATITUDE : 

## 41:55:13.0000 45 ) UT M ZONE : 

## NA b) LONGITUDE : 

## 88:20:02.0000 b ) UT M VERTICA L (KM) :



## NA
* Information

only for the exhaust

point for p « Mixing Lines and two Resin Rooms. Inform, from these emission

units is included

on CAAI


# APPLICATIO N

Printed o n R

e 260- C c) UT M HORIZONTA L (KM) : 

## NA irticulate

matter (PM) emissions

from the eight ition for the exhaust

point for VOM emissions » P Form 220.


# PAG E jcycle d Pape r AAP P Pag e 1 0 of1 0 ! 

## —



# q3P.7 5 

## BAGHOUS E EXHIBIT S 

# 260- 5 & 260- 6 CALCULATIO N SUMMAR Y Maximum inpu

trat eo f P M t o Baghous e: 1.7 1 lbs/hr Baghous econtrol efficiency : 98 % (manufacturer' s guarantee ) Maximum P

M emission s = (1.7 1 lbs/hr) x(0.02 ) = 0.03 4 lbs/hr Typica l inpu

trat eo f P M t o Baghouse : 1.5 1 lbs/hr Baghous econtrol efficiency : 98 % (manufacturer' s guarantee) Typica l P

M emission s = (1.5 1 lbs/hr) x(0.02 ) = 0.03 0 lbs/fir

S034-CA\bagexib.do

c AI R SOLUTIONS , INC .P.7 6


### ILLINOI S ENVIRONMENTA L PROTECTIO N AGENC Y DIVISIO N O F AI R POLLUTIO N CONTRO L - PERMI TSECTIO N P.O . BO X1950 6 SPRINGFIELD . ILLINOI S 62794-950 6 FO R APPLICANT S US E Revisio n # : Date : Pag e 

## / /

o f Sourc e Designation : 

# SUPPLEMENTALFORM AIR POLLUTION

CONTROL EQUIPMENT FILTER (260C) - * FWAGENCYVSEOmX^r • & V * I

& I D NUMBER : CONTRO L EQUIPMEN T# : DATE :
DATA AND

INFORMATION 1 ) FLO WDIAGRA M DESIGNATIO N O F FILTER : 

## Baghouse 2) FILTE R CONFIGURATIO N L J OPE N PRESSUR E L J CLOSE D PRESSUR E WCLOSE D SUCTIO N L J OTHER
. SPECIFY : 3) DESCRIB E FILTE R MATERIAL : 

## Cotton Socks
4) FILTERIN G ARE A (SQUAR E FEET) : 420 5 ) AI R T O CLOT H RATI O (FEET/MIN) : 13.7:1 6) CLEANIN G METHO D W SHAKE R L J REVERS E AI R L J OTHER
. SPECIFY : 7) NORMA L RANG E O F PRESSUR E DROP : 2 T O 5 8a) INLE TEMISSIO N STREA M PARAMETERS :
MOISTUR E CONTEN T( % B YVOLUME) : PARTICULAT E INLE TLOADIN G (GRAINS/SCF) :
b ) MEA N PARTICL E DIAMETE R (MICRONS) : >10 L J PULS E AI R L J PULS E JE T
(INC H H 2 

### 0 ) MA X 4 0.035 TYPICA L 2 0.034

THI S AGENC YI S AUTHORIZE D T O REQUIR E THI S INFORMATIO N UNDE R ILLINOI S REVISE D STATUTES , 1991
. A S AMENDE D 1992
. CHAPTE R 1111/2
. PAR
. 1039.5
. DISCLOSUR E O F THI S INFORMATIO N I S REQUIRE D UNDE R THA TSECTION
. FAILUR E T O D O S O MA Y PREVEN TTHI S FOR M FRO M BEIN G PROCESSE D AN D COUL D RESUL TI N TH E APPLICATIO N BEIN G DENIED
. THI S FOR M HA S BEE N APPROVE D B YTH E FORM S MANAGEMEN TCENTER
. 

# APPLICATIO N PAG E FO R APPLICANT S US E

Printe d o n Recycle d Pape r 260C-CAAP P Pag e 1 o f2 

# 1 5P.7 7

9 ) FILTE R OPERATIN G PARAMETERS :
INLE TFLO WRAT E (SCFM) : INLE TGA S TEMPERATUR E (DEGREE S FAHRENHEIT) : # EFFICIENC Y(P M REDUCTION) : EFFICIENC Y(PM1 0 REDUCTION) : DURIN G MAXIMU M OPERATIO N O F FEEDIN G UNIT(S

) 

## 5,750 100 98 98 (% ) (% ) DURIN G TYPICA L

OPERATIO N O F FEEDIN G UNIT(S) 

## 5,250 80 98 98 (%)



## (% )

10 ) HO WI S FILTE R MONITORE D FO R INDICATION S O F DETERIORATIO N (E.G. , BROKE N BAGS) ? 

## L J CONTINUOU S L J OPACIT Y PRESSUR E DRO P 

# D ALARMS-AUDIBL E T O PROCES S OPERATO R VISUA L OPACITYREADINGS . FREQUENCY : 

# o OTHER , SPECIFY :


## * Non-compliance

will be immediately

visible and recorded, and

corrective

action will be appropriately

taken. 11 ) DESCRIB E AN YRECORDIN G DEVIC E AN D FREQUENC YO F LO G ENTRIES : 

## NA

12 ) DESCRIB E AN YFILTE R SEEDIN G BEIN G PERFORMED : 

## NA



# APPLICATIO N PAG E Printed on Recycled Pape r 260C-CAAP P Pag e 2 o f2 

## %