# Indented Bill of Materials

**H Transaxle A ssembly**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) H Main Housing A** 

**sm. H Main**  

# # **35.5847 lb #**  **35.5847 lb Housing A** 

**sm. 1**  **H Housing and Pins H Housing and**  **1 #**  **31.6484 lb #**  **31.6484 lb Pins**  **2 H Housing, Main, Heat**  **H Housing, 1**  **Al uminum -**  **# 31.4700 lb**  **# 31.4700 lb**  **Treated Main, Heat**  **Al Si10Cu2Fe**  **Treated 3** **H Housing, Main, Washed H Housing,**  **1 Al** **uminum - #**  **31.4700 lb #**  **31.4700 lb Main, Washed**  **Al Si10Cu2Fe**  **4 H Housing, Main, Machined**  **H Housing, 1**  **Al uminum -**  **# 31.4700 lb**  **# 31.4700 lb**  **Main, Al** **Si10Cu2Fe Machined**  **5 H Housing, Main, Trimmed**  **H Housing, 1**  **Al uminum -**  **# 31.4700 lb**  **# 31.4700 lb**  **Main, Trimmed Al** **Si10Cu2Fe**

**6 H Housing, Main, Cast**  **H Housing, 1**  **Al uminum -**  **### 31.4700 lb**  **## 31.4700 lb**  **Main, Cast Al** **Si10Cu2Fe 7**  H Housing Main, Raw Material H Housing **1** Aluminum - **# 31.4700 lb**  **# 31.4700 lb**  H Housing Main, Raw Material H Housing Aluminum - **31.4700 lb 31.4700 lb**  Main, Raw AlSi10Cu2Fe Material 2 H Dowel Pin, Main Housing H Dowel Pin, 2 Commodity # 0.0258 lb # 0.0516 lb Main Housing Pricing 2 H Dowel Pin, Main Housing H Dowel Pin, 2 Commodity # 0.0258 lb # 0.0516 lb Main Housing Pricing 2 H Dowel Pin, Main Housing H Dowel Pin, 2 Commodity # 0.0258 lb # 0.0516 lb Main Housing Pricing 2 H Dowel, Small, Main Housing H Dowel, Small, 2 Commodity # 0.0118 lb # 0.0236 lb Main Housing Pricing 1 H Bearing Race, Differential H Bearing 1 Steel - 1060 # 0.3564 lb # 0.3564 lb Race, Differential 1 H Bearing Race, Transfer Gear, H Bearing 1 Commodity # 0.2275 lb # 0.2275 lb Lg. Race, Transfer Pricing Gear, Lg. **1 H Shim, Transfer Shaft,**  **H Shim, 1**  **Steel - 1018 #**  **0.0285 lb #**  **0.0285 lb Traction Motor, Washed**  **Transfer Shaft, Traction**  **Motor, Washed** 

## Design Profit®

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## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Shim, Transfer Shaft,**  **H Shim, Steel - 1018**  

### # **0.0285 lb #**  **0.0285 lb Traction Motor, Machined**  **Transfer Shaft, Traction**  **Motor, Machined**  **3 H Shim, Transfer Shaft,**  **H Shim, 1**  **Steel - 1018 #**  **0.0285 lb #**  **0.0285 lb Traction Motor, Stamped**  **Transfer Shaft, Traction**  **Motor, Stamped**  **4** H Shim, Transfer Shaft, H Shim, **1** Steel - 1018 **# 0.0285 lb**  **# 0.0285 lb**  Traction Motor, Raw Materi Transfer Shaft, Traction Motor, Raw Materi **1 H Shim, Bearing Race,**  **H Shim, 1**  **Steel - 1018 #**  **0.0152 lb #**  **0.0152 lb Generator, Washed**  **Bearing Race, Generator,**  **Washed 2** **H Shim, Bearing Race, H Shim,**  **1 Steel - 1018**  **# 0.0152 lb**  **# 0.0152 lb**  **Generator, Washed Bearing Race,**  **Generator, Machined**  **3 H Shim, Bearing Race,**  **H Shim, 1**  **Steel - 1018 #**  **0.0152 lb #**  **0.0152 lb Generator, Stamped**  **Bearing Race, Generator,**  **Stamped 4**  H Shim, Bearing Race, H Shim, **1** Steel - 1018 **# 0.0152 lb**  **# 0.0152 lb**  Generator, Raw Material Bearing Race, Generator, Raw Material 1 H Seal, Output Shaft, Main H Seal, Output 1 Commodity # 0.0669 lb # 0.0669 lb Housing Shaft, Main Pricing Housing **1 H Tube, Oil Pump, Long**  **H Tube, Oil 1**  **Steel Tube #**  **0.1600 lb #**  **0.1600 lb Pump, Long**  **2** H Tube, Oil Pump, Long, Tube H Tube, Oil **1** Steel Tube **# 0.1600 lb**  **# 0.1600 lb**  Stock Pump, Long, Tube Stock **1 H Tube, Passage, Trans.**  **H Tube, 1**  **Steel Tube #**  **0.0463 lb #**  **0.0463 lb Passage,**  **Trans.**



## Design Profit®

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## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 2H Tube, Passage, Trans., Raw H Tube, 

### 1 Steel Tube 

### # 0.0463 lb # 0.0463 lb Material Passage, Trans., Raw Material **1 H Bracket, Tube, Trans.,**  **H Bracket, 1**  **Steel - 1018 #**  **0.0179 lb #**  **0.0179 lb Washed**  **Tube, Trans. 2** **H Bracket, Tube, Trans., H Bracket,**  **1 Steel - 1018**  **# 0.0179 lb**  **# 0.0179 lb**  **Stamped Tube, Trans.,**  **Stamped 3** H Bracket, Tube, Trans., Raw H Bracket, **1** Steel - 1018 **# 0.0179 lb**  **# 0.0179 lb**  Material Tube, Trans., Raw Material 1 H Bolt, Bracket, Tube, Trans. H Bolt, Bracket, 1 Commodity # 0.0114 lb # 0.0114 lb Tube, Trans. Pricing **1 H Bracket, Tube, Trans.,**  **H Bracket, 1**  **Steel - 1018 #**  **0.0179 lb #**  **0.0179 lb Washed**  **Tube, Trans. 2** **H Bracket, Tube, Trans., H Bracket,**  **1 Steel - 1018**  **# 0.0179 lb**  **# 0.0179 lb**  **Stamped Tube, Trans.,**  **Stamped 3** H Bracket, Tube, Trans., Raw H Bracket, **1** Steel - 1018 **# 0.0179 lb**  **# 0.0179 lb**  Material Tube, Trans., Raw Material 1 H Bolt, Bracket, Tube, Trans. H Bolt, Bracket, 1 Commodity # 0.0114 lb # 0.0114 lb H Bolt, Bracket, Tube, Trans. H Bolt, Bracket, Commodity 0.0114 lb 0.0114 lb Tube, Trans. Pricing **1 H Oil Pump A** 

**sm. H Oil Pump**  **1 #**  **1.2950 lb #**  **1.2950 lb As** **m. 1**  H Bolt, Trans. Pump H Bolt, Trans. **3**Commodity **# 0.0263 lb**  **# 0.0789 lb**  Pump Pricing **1 H Park Pawl**  **H Park Pawl 1**  **Steel #**  **0.2660 lb #**  **0.2660 lb 1**  H Spring, Park Pawl H Spring, Park **1** Commodity **# 0.0378 lb**  **# 0.0378 lb**  Pawl Pricing **1 H Pin, Park Pawl**  **H Pin, Park 1**  **Steel Bar 1018 #**  **0.1022 lb #**  **0.1022 lb Pawl**  **1 H Guide, Bullet, Park Pawl**  **H Guide, 1**  **Steel - 1018 #**  **0.0430 lb #**  **0.0430 lb Bullet, Park**  **Pawl 1**  H Seal, Park Lever H Seal, Park **1** Commodity **# 0.0076 lb**  **# 0.0076 lb**  Lever Pricing **1 H Shaft, Park Lever**  **H Shaft, Park 1**  **Steel Bar 1018 #**  **0.2331 lb #**  **0.2331 lb Lever**  **1 H A** **rm A**

**sm., Park Lever H A** **rm A sm.,**  **1 #**  **0.1588 lb #**  **0.1588 lb Park Lever**  

## Design Profit®

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## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Pin, Park Lever H Pin, Park 

### 1 Commodity 

### # 0.0031 lb 0.0031 lb Lever Pricing **1 H Bullet A** 

**sm. H Bullet A**  **sm. 1**  **# 0.1374 lb**  **# 0.1374 lb**  **1 H Bullet Reciever**  **H Bullet 1**  **Steel #**  **0.0869 lb #**  **0.0869 lb Reciever**  **1 H Cover, Bullet Reciever**  **H Cover, Bullet 1**  **Steel - 1018 #**  **0.0894 lb #**  **0.0894 lb Reciever**  **1** H Bolt, Cover, Bullet Reciever H Bolt, Cover, **2**Commodity **# 0.0248 lb**  **# 0.0496 lb**  Bullet Reciever Pricing **1 H Spring A** 

**sm., Park Lever H Spring A**  **sm., 1**  **# 0.0355 lb**  **# 0.0355 lb**  **Park Lever 1**  **H Spring Support, Park Lever H Spring**  **1 Spring Steel**  **# 0.0165 lb**  **# 0.0165 lb**  **Support, Park Lever**  **1** H Bolt, Spring, Park Lever H Bolt, Spring, **1** Commodity **# 0.0128 lb**  **# 0.0128 lb**  Park Lever Pricing 1 H Washer, Wide Plug, Main H Washer, 1 Commodity # 0.0022 lb # 0.0022 lb Housing Wide Plug, Pricing Main Housing 1 H Plug, Wide, Main Housing H Plug, Wide, 1 Commodity # 0.0671 lb # 0.0671 lb Main Housing Pricing **1 H Plug A** 

**sm., Torx, Main H Plug A**  **sm., 1**  **# 0.0457 lb**  **# 0.0457 lb**  **Housing Torx, Main**  **Housing 2**  H Plug, Torx, Main Housing H Plug, Torx, **1** Commodity **# 0.0453 lb**  **# 0.0453 lb**  Main Housing Pricing 2 H O-ring, Plug, Torx, Main H O-ring, Plug, 1 Commodity # 0.0004 lb # 0.0004 lb Housing Torx, Main Pricing Housing 1 H Plug, Long, Main Housing H Plug, Long, 1 Commodity # 0.0771 lb # 0.0771 lb Main Housing Pricing 1 H Stud, Main Housing H Stud, Main 2Commodity # 0.0207 lb # 0.0414 lb Housing Pricing 1 H Nut, Stud, Main Housing H Nut, Stud, 2Commodity # 0.0163 lb # 0.0326 lb Main Housing Pricing 1 H Tube, Vent, Main Housing H Tube, Vent, 1 Commodity # 0.0071 lb # 0.0071 lb Main Housing Pricing 1 H Vent, Asm. H Vent, Asm. 1 Commodity # 0.0115 lb # 0.0115 lb Pricing **1 H Cover, A** **ir Inlet, Washed H Cover, A** **ir 1**  **Galvinized #**  **0.0177 lb #**  **0.0177 lb Inlet, Washed**  **Steel - G60** 

## Design Profit®

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## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Cover, A** **ir Inlet, Stamped H Cover, A** **ir Galvinized**  

### # **0.0177 lb #**  **0.0177 lb Inlet, Stamped**  **Steel - G60 3** H Cover, Air Inlet, Raw Material H Cover, Air **1** Galvinized **# 0.0177 lb**  **# 0.0177 lb**  Inlet, Raw Steel - G60 Material 1 H Bolt, Cover, Air Inlet H Bolt, Cover, 1 Commodity # 0.0128 lb # 0.0128 lb Air Inlet Pricing 1 H Clip, Main Housing H Clip, Main 1 Commodity # 0.0081 lb # 0.0081 lb Housing Pricing **0 H Planetary** 

**Set A sm.**  **H Planetary 1**  **## 6.0360 lb**  **### 6.0360 lb** 

**Set A sm.**  **0 H Oil Pump Drive A**  **sm. H Oil Pump**  **1 ##**  **0.4826 lb ###**  **0.4826 lb**

**Drive A sm.**  **1 H Gear, Oil Pump Drive, Heat**  **H Gear, Oil 1**  **Steel - 1018 #**  **0.1976 lb #**  **0.1976 lb Treated**  **Pump Drive 2** **H Gear, Oil Pump Drive, H Gear, Oil**  **1 Steel - 1018**  **# 0.1976 lb**  **# 0.1976 lb**  **Washed Pump Drive,**  **Washed 3** **H Gear, Oil Pump Drive, H Gear, Oil**  **1 Steel - 1018**  **# 0.1976 lb**  **# 0.1976 lb**  **Machined Pump Drive,**  **Machined 4**  H Gear, Oil Pump Drive, Raw H Gear, Oil **1** Steel - 1018 **# 0.1976 lb**  **# 0.1976 lb**  Material Pump Drive, Raw Material

**1 H Shaft, Oil Pump Drive, Heat**  **H Shaft, Oil 1**  **Steel - 1018 #**  **0.2850 lb #**  **0.2850 lb Treated**  **Pump Drive 2** **H Shaft, Oil Pump Drive, H Shaft, Oil**  **1 Steel - 1018**  **# 0.2850 lb**  **# 0.2850 lb**  **Washed Pump Drive,**  **Washed 3** **H Shaft, Oil Pump Drive, H Shaft, Oil**  **1 Steel - 1018**  **# 0.2850 lb**  **# 0.2850 lb**  **Machined Pump Drive,**  **Machined 4**  H Shaft, Oil Pump Drive, Raw H Shaft, Oil **1** Steel - 1018 **# 0.2850 lb**  **# 0.2850 lb**  Material Pump Drive, Raw Material **0 H Bushing, Oil Pump Drive**  **H Bushing, Oil 1**  **Ny lon**  **## 0.0020 lb**  **### 0.0020 lb**  **Pump Drive 1**  H Bushing, Oil Pump Drive, H Bushing, Oil **1** Nylon **# 0.0020 lb**  **# 0.0020 lb**  Raw Material Pump Drive, Raw Material



## Design Profit®

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## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 0**  **H Housing, Planetary Set,**  **H Housing,** 

### 1 **Al uminum**  

### ## **1.3870 lb ##**  **1.3870 lb Heat Treated**  **Planetary Set,**  **Heat Treated 1**  **H Housing, Planetary Set,**  **H Housing, 1**  **Al uminum**  **# 1.3870 lb**  **# 1.3870 lb**  **Washed Planetary**  **Set, Washed**  **2 H Housing, Planetary**  **Set, H Housing,**  **1 Al** **uminum #**  **1.3870 lb #**  **1.3870 lb Machined**  **Planetary Set,**  **Machined 3** **H Housing, Planetary Set,**  **H Housing, 1**  **Al uminum**  **# 1.3870 lb**  **# 1.3870 lb**  **Trimmed Planetary**  **Set, Trimmed**  **4 H Housing, Planetary**  **Set, H Housing,**  **1 Al** **uminum #**  **1.3870 lb #**  **1.3870 lb Cast**  **Planetary Set,**  **Cast 5**  H Housing, Planetary Set, Raw H Housing, **1** Aluminum **# 1.3870 lb**  **# 1.3870 lb**  Material Planetary Set, Raw Material 0 H Bolt, Housing, Plantary Set H Bolt, 7 Commodity ## 0.0450 lb ### 0.3150 lb Housing, Pricing Plantary Set **0 H Speed Sensor A**  **sm., H Speed**  **1 ##**  **0.3690 lb ###**  **0.3690 lb Generator**  **Sensor A sm.,**  **Generator 0**  H Bolt, Speed Sensor, H Bolt, Speed **3** Commodity **## 0.0080 lb**  **### 0.0240 lb**  Generator Sensor, Pricing Generator **0 H Speed Sensor A**  **sm. H Speed**  **1 ##**  **0.4860 lb ###**  **0.4860 lb Traction Motor**  **Sensor A sm.**  **Traction Motor 0**  H Bolt, Speed Sensor, Traction H Bolt, Speed **3** Commodity **## 0.0140 lb**  **### 0.0420 lb**  Motor Sensor, Pricing Traction Motor **0 H Bracket, Speed Sensor**  **H Bracket, 1**  **Galvinized ##**  **0.0460 lb ###**  **0.0460 lb Harness**  **Speed Sensor Steel - G60**  **Harness 1**  H Bracket, Speed Sensor H Bracket, **1** Galvinized **# 0.0460 lb**  **# 0.0460 lb**  Harness Speed Sensor Steel - G60 Harness, Raw Material 0 H Bolt, Bracket Harness H Bolt, Bracket 2 Commodity ## 0.0110 lb ### 0.0220 lb Harness Pricing 

## Design Profit®

Page 6of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 0**  **H Harness, Speed Sensor, H Harness,**  

### 1 **## 0.1703 lb**  **## 0.1703 lb**  **Traction Motor Speed Sensor,**  **Traction Motor 1**  **H Harness, Speed Sensor, H Harness,**  **1 #**  **0.1703 lb #**  **0.1703 lb Traction Motor, Unpotted**  **Speed Sensor, Traction**  **Motor, Unpotted**  **2 H Trans Pass Thru Mount,**  **H Trans Pass 1**  **# 0.0318 lb**  **# 0.0318 lb**  **Speed Sensor Harness Thru Mount,**  **Speed Sensor Harness**  **3 H Standoff, Trans Pass Thru**  **H Standoff, 1**  **Steel - 1008 #**  **0.0055 lb #**  **0.0055 lb Mount**  **Trans Pass Thru Mount**  **4 H Standoff, Trans Pass Thru**  **H Standoff, 1**  **Steel - 1008 #**  **0.0055 lb #**  **0.0055 lb Mount, Machined**  **Trans Pass Thru Mount,**  **Machined 5**  H Standoff, Trans Pass Thru H Standoff, **1** Steel - 1008 **# 0.0055 lb**  **# 0.0055 lb**  Mount, Material Trans Pass Thru Mount, Material 3H Body, Trans Pass Thru H Body, Trans 1 PA6 GF35 # 0.0263 lb # 0.0263 lb H Body, Trans Pass Thru H Body, Trans PA6 GF35 0.0263 lb 0.0263 lb Mount, Material Pass Thru Mount, Material 2 H O-Ring, Speed Sensor H O-Ring, 1 Commodity # 0.0010 lb # 0.0010 lb Harness Speed Sensor Pricing Harness **2 H External Harn & Seal,**  **H External 1**  **# 0.0631 lb**  **# 0.0631 lb**  **Speed Sensor Harness Harn & Seal,**  **Speed Sensor Harness**  **3 H Weatherpak Seal, Speed**  **H Weatherpak 1**  **SBR #**  **0.0056 lb #**  **0.0056 lb Sensor Harness**  **Seal, Speed Sensor**  **Harness 4**  H Weatherpak Seal, Speed H Weatherpak **1** SBR **# 0.0056 lb**  **# 0.0056 lb**  Sensor Harn, Material Seal, Speed Sensor Harn, Material



## Design Profit®

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## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H External Harness, Speed**  **H External** 

### 1 **# 0.0575 lb**  **0.0575 lb Sensor Harness**  **Harness, Speed Sensor**  **Harness 2** **H Internal Harns & H Internal**  **1 #**  **0.0691 lb #**  **0.0691 lb Connectors, Speed Sensor**  **Harns & Harnes**  **Connectors, Speed Sensor**  **Harnes 3** **H Weatherpak Seal, Speed H Weatherpak**  **1 SBR**  **# 0.0056 lb**  **# 0.0056 lb**  **Sensor Harness Seal, Speed**  **Sensor Harness**  **4** H Weatherpak Seal, Speed H Weatherpak **1** SBR **# 0.0056 lb**  **# 0.0056 lb**  Sensor Harn, Material Seal, Speed Sensor Harn, Material 3H Cavity Plug, Weatherpak H Cavity Plug, 3 Commodity # 0.0004 lb # 0.0012 lb Weatherpak Pricing **3 H Temp Sensor, Speed**  **H Temp 1**  **# 0.0190 lb**  **# 0.0190 lb**  **Sensor Harness Sensor, Speed**  **Sensor Harness**  **3 H Thermocouple Harn, Speed**  **H 1**  **# 0.0050 lb**  **# 0.0050 lb**  **H Thermocouple Harn, Speed 0.0050 lb**  **0.0050 lb Sensor Harness**  **Thermocouple Harn, Speed**  **Sensor Harness**  **3 H Speed Sensor Harn, Speed**  **H Speed 1**  **# 0.0383 lb**  **# 0.0383 lb**  **Sensor Harness Sensor Harn,**  **Speed Sensor Harness**  **2** H Splice Terminal, 18 Gauge H Splice **#**Commodity **# 0.0005 lb**  **# 0.0053 lb**  Terminal, 18 Pricing Gauge 0 H Bolt, Harness H Bolt, Harness 1 Commodity ## 0.0110 lb ### 0.0110 lb Pricing **0 H Shim, Traction Motor**  **H Shim, 1**  **Steel - 1018 ##**  **0.0080 lb ###**  **0.0080 lb Traction Motor**  **1 H Shim, Traction Motor.,**  **H Shim, 1**  **Steel - 1018 #**  **0.0080 lb #**  **0.0080 lb Machined**  **Traction Motor.,**  **Machined** 

## Design Profit®

Page 8of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Shim, Traction Motor.,**  **H Shim, Steel - 1018**  

### # **0.0080 lb #**  **0.0080 lb Stamped**  **Traction Motor.,**  **Stamped 3** H Shim, Traction Motor., Raw H Shim, **1** Steel - 1018 **# 0.0080 lb**  **# 0.0080 lb**  Material Traction Motor., Raw Material **0 H Traction Motor A**  **sm. H Traction**  **1 ##**  **0.0000 lb ###**  **0.0000 lb**

**Motor A sm.**  **0** H Bolt, Traction Motor Asm. H Bolt, Traction **3** Commodity **## 0.1040 lb**  **### 0.3120 lb**  Motor Asm. Pricing **0 H Bracket, Traction Motor**  **H Bracket, 1**  **Galvinized ##**  **0.0110 lb ###**  **0.0110 lb Harness**  **Traction Motor Steel - G60**  **Harness 1**  H Bracket, Traction Motor H Bracket, **1** Galvinized **# 0.0110 lb**  **# 0.0110 lb**  Harness Traction Motor Steel - G60 Harness, Raw Material 0 H Bolt, Bracket, Traction Motor H Bolt, Bracket, 2 Commodity ## 0.0120 lb ### 0.0240 lb Harness Traction Motor Pricing Harness **0 H Shim, Generator, Washed**  **H Shim, Gen. 1**  **Steel - 1018 ##**  **0.0060 lb ###**  **0.0060 lb 1**  **H Shim, Gen., Machined H Shim, Gen.,**  **1 Steel - 1018**  **# 0.0060 lb**  **# 0.0060 lb**  **H Shim, Gen., Machined H Shim, Gen.,**  **Steel - 1018 0.0060 lb**  **0.0060 lb Machined**  **2 H Shim, Gen., Stamaped**  **H Shim, Gen., 1**  **Steel - 1018 #**  **0.0060 lb #**  **0.0060 lb Stamaped**  **3**H Shim, Gen., Stamaped H Shim, Gen., **1** Steel - 1018 **# 0.0060 lb**  **# 0.0060 lb**  Raw Material **0 H Generator A** 

**sm. Generator**  **1 ##**  **36.0400 lb ###**  **36.0400 lb**

**As m.**  **1 H Generator Coil A**  **sm. H Generator**  **1 #**  **21.5450 lb #**  **21.5450 lb**

**Coil A sm.**  **1 H Generator Rotor A**  **sm. H Generator**  **1 #**  **0.2751 lb #**  **0.2751 lb**

**Rotor A sm.**  **2** H Bearing, Gen Rotor, Rear, H Bearing, Gen **1** Commodity **# 0.1616 lb**  **# 0.1616 lb**  Unsealed Rotor, Rear, Pricing Unsealed 2 H Bearing, Gen Rotor, Front, H Bearing, Gen 1 Commodity # 0.1120 lb # 0.1120 lb Unsealed Rotor, Front, Pricing Unsealed 2 H Scarf Seal, Gen Rotor H Scarf Seal, 2 Teflon # 0.0008 lb # 0.0015 lb Gen Rotor 

## Design Profit®

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## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 0 H Bolt, Generator Asm. H Bolt, 

### 3 Commodity 

### ## 0.0940 lb ## 0.2820 lb Generator Asm. Pricing # **0 H Differntial A** 

**sm. H Differntial**  **1 ##**  **22.4780 lb ###**  **22.4780 lb**

**As m.**  **0 H Transfer Shaft A**  **sm., H Transfer**  **1 ##**  **3.8450 lb ###**  **3.8450 lb Traction Motor**  **Shaft A sm.,**  **Traction Motor 1**  **H Transfer Shaft, Traction H Transfer**  **1 Steel - 4140**  **# 1.5800 lb**  **# 1.5800 lb**  **Motor Shaft, Traction**  **Motor 2** **H Transfer Shaft, Traction H Transfer**  **1 Steel - 4140**  **# 1.5800 lb**  **# 1.5800 lb**  **Motor, Hobbed Shaft, Traction**  **Motor, Hobbed 3** **H Transfer Shaft, Traction H Transfer**  **1 Steel - 4140**  **# 1.5800 lb**  **# 1.5800 lb**  **Motor, Machined Shaft, Traction**  **Motor, Machined**  **4 H Transfer Shaft, Traction**  **H Transfer 1**  **Steel - 4140 #**  **1.5800 lb #**  **1.5800 lb Motor, Cast**  **Shaft, Traction Motor, Cast**  **5** H Transfer Shaft, Traction H Transfer **1** Steel - 4140 **# 1.5800 lb**  **# 1.5800 lb**  Motor, Raw Material Shaft, Traction Motor, Raw Material 1 H Bearing Small, Transfer H Bearing 1 Commodity # 0.9800 lb # 0.9800 lb Shaft, Traction Motor Small, Transfer Pricing Shaft, Traction Motor 1 H Bearing, Transfer Shaft, H Bearing, 1 Commodity # 1.2850 lb # 1.2850 lb Traction Motor Transfer Shaft, Pricing Traction Motor **0 H Main Transfer Gear A**  **sm. H Main**  **1 ##**  **13.5757 lb ###**  **13.5757 lb**

**Transfer Gear As** **m. 1**  **H Outer Gear, Main Transfer H Outer Gear,**  **1 Steel - 4140**  **# 3.1000 lb**  **# 3.1000 lb**  **Shaft Main Transfer**  **Shaft 2** **H Outer Gear, Main Transfer H Outer Gear,**  **1 Steel - 4140**  **# 3.1000 lb**  **# 3.1000 lb**  **Shaft, Hobbed Main Transfer**  **Shaft, Hobbed**



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Outer Gear, Main Transfer**  **H Outer Gear,** 

### 1 **Steel - 4140** 

### # **3.1000 lb 3.1000 lb**  **Shaft, Hobbed Main Transfer**  **Shaft, Machined**  **4 H Outer Gear, Main Transfer**  **H Outer Gear, 1**  **Steel - 4140 #**  **3.1000 lb #**  **3.1000 lb Shaft, Forged**  **Main Transfer Shaft, Forged**  **5** H Outer Gear, Main Transfer H Outer Gear, **1** Steel - 4140 **# 3.1000 lb**  **# 3.1000 lb**  Shaft, Forged Main Transfer Shaft, Raw Material **1 H Main Transfer Gear**  **H Main 1**  **Steel - 4140 #**  **4.7000 lb #**  **4.7000 lb Transfer Gear**  **2 H Main Transfer Gear,**  **H Main 1**  **Steel - 4140 #**  **4.7000 lb #**  **4.7000 lb Hobbed**  **Transfer Gear, Hobbed**  **3 H Main Transfer Gear,**  **H Main 1**  **Steel - 4140 #**  **4.7000 lb #**  **4.7000 lb Machined**  **Transfer Gear, Machined**  **4 H Main Transfer Gear, Forged**  **H Main 1**  **Steel - 4140 #**  **4.7000 lb #**  **4.7000 lb Transfer Gear,**  **Forged 5**  H Main Transfer Gear, Forged H Main Transfer **1** Steel - 4140 **# 4.7000 lb**  **# 4.7000 lb**  H Main Transfer Gear, Forged H Main Transfer Steel - 4140 **4.7000 lb 4.7000 lb**  Gear, Raw Material 1 H Bolt, Transfer Gear H Bolt, Transfer 8Commodity # 0.0242 lb # 0.1936 lb Gear Pricing **1 H Output Shaft, Transfer Gear**  **H Output 1**  **Steel - 4140 #**  **4.1150 lb #**  **4.1150 lb Shaft, Transfer**  **Gear 2** **H Output Shaft, Transfer H Output**  **1 Steel - 4140**  **# 4.1150 lb**  **# 4.1150 lb**  **Gear, Hobbed Shaft, Transfer**  **Gear, Hobbed 3** **H Output Shaft, Transfer H Output**  **1 Steel - 4140**  **# 4.1150 lb**  **# 4.1150 lb**  **Gear, Machined Shaft, Transfer**  **Gear, Machined**  **4 H Output Shaft, Transfer**  **H Output 1**  **Steel - 4140 #**  **4.1150 lb #**  **4.1150 lb Gear, Forged**  **Shaft, Transfer Gear, Forged**  **5** H Output Shaft, Transfer Gear, H Output Shaft, **1** Steel - 4140 **# 4.1150 lb**  **# 4.1150 lb**  Raw Material Transfer Gear, Raw Material 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Bearing, Large, Transfer H Bearing, 

### 1 Commodity 

### # 0.7818 lb 0.7818 lb Shaft Large, Transfer Pricing Shaft 1 H Bearing, Small, Transfer H Bearing, 1 Commodity # 0.5697 lb # 0.5697 lb Shaft Small, Transfer Pricing Shaft **1 H Nut, Transfer Shaft**  **H Nut, Transfer 1**  **Commodity #**  **0.1156 lb #**  **0.1156 lb Shaft**  **Pricing 0** **H Transfer Shaft A sm.,**  **H Transfer 1**  **## 3.5502 lb**  **### 3.5502 lb**  **Generator Shaft A**  **sm., Generator-1**  **1 H Transfer Shaft**  **H Transfer 1**  **Steel - 4140 #**  **2.5000 lb #**  **2.5000 lb Shaft**  **2 H Transfer Shaft, Hobbed**  **H Transfer 1**  **Steel - 4140 #**  **2.5000 lb #**  **2.5000 lb Shaft, Hobbed**  **3 H Transfer Shaft, Machined**  **H Transfer 1**  **Steel - 4140 #**  **2.5000 lb #**  **2.5000 lb Shaft,**  **Machined 4**  **H Transfer Shaft, Forged H Transfer**  **1 Steel - 4140**  **# 2.5000 lb**  **# 2.5000 lb**  **Shaft, Forged 5**  H Transfer Shaft, Raw Material H Transfer **1** Steel - 4140 **# 2.5000 lb**  **# 2.5000 lb**  Shaft, Raw Material 1 H Bearing, Transfer Shaft, H Bearing, 1 Commodity # 0.5815 lb # 0.5815 lb Large Transfer Shaft, Pricing Large 1 H Bearing, Transfer Shaft, H Bearing, 1 Commodity # 0.4047 lb # 0.4047 lb Small Transfer Shaft, Pricing Small 1 H Needle Bearing, Transfer H Needle 2Commodity # 0.0320 lb # 0.0640 lb Shaft Bearing, Pricing Transfer Shaft **0 H Terminal Lead,**  **H Terminal 6**  **## 0.1429 lb**  **### 0.8574 lb**  **Motor/Generator Lead,**  **Motor/Generat**

**or 1**  **H Terminal, Lead, Machined H Terminal,**  **1 Al** **uminum - #**  **0.0944 lb #**  **0.5664 lb Lead,**  **# Machined**  **2 H Terminal, Lead, Cold**  **H Terminal, 1**  **Al uminum -**  **# 0.0944 lb**  **# 0.5664 lb**  **Forged Lead, Cold**  **# Forged**  

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 3 H Terminal, Lead, Raw Material H Terminal, 

### 1 Aluminum - 380 

### # 0.0944 lb 0.5664 lb

Lead, Raw Material 1 H O-ring, Small, Terminal Lead H O-ring, Small, 1 Commodity # 0.0004 lb # 0.0024 lb Terminal Lead Pricing **1 H Housing, Terminal Lead**  **H Housing, 1**  **PPS-G60 #**  **0.0468 lb #**  **0.2808 lb Terminal Lead**  **2** H Housing, Terminal Lead, Raw H Housing, **1** PPS-G60 **# 0.0400 lb**  **# 0.2400 lb**  Material Terminal Lead, Raw Material 2 H Insert, Terminal Lead H Insert, 1 Commodity # 0.0068 lb # 0.0408 lb Terminal Lead Pricing 1 H Clip, Terminal Lead H Clip, Terminal 1 Commodity # 0.0008 lb # 0.0048 lb Lead Pricing 1 H O-ring, Large, Terminal Lead H O-ring, Large, 1 Commodity # 0.0005 lb # 0.0030 lb Terminal Lead Pricing 0 H Bolt, Terminal Lead H Bolt, 6 Commodity ## 0.0110 lb ### 0.0660 lb Terminal Lead Pricing 0 H Bolt, Terminal Lead to Wire H Bolt, Terminal 6 Commodity ## 0.0160 lb ### 0.0960 lb Lead to Wire Pricing **0 H Harness, Generator**  **H Harness, 1**  **## 0.1271 lb**  **### 0.1271 lb**  **Generator 1**  **H Harness, Generator, H Harness,**  **1 #**  **0.1271 lb #**  **0.1271 lb Unpotted**  **Generator, Unpotted**  **2 H Trans Pass Thru Mount,**  **H Trans Pass 1**  **# 0.0305 lb**  **# 0.0305 lb**  **Medium, Gen Harness Thru Mount,**  **Medium, Gen Harness**  **3 H Standoff, Trans Pass Thru**  **H Standoff, 1**  **Steel - 1008 #**  **0.0055 lb #**  **0.0055 lb Mount**  **Trans Pass Thru Mount**  **4 H Standoff, Trans Pass Thru**  **H Standoff, 1**  **Steel - 1008 #**  **0.0055 lb #**  **0.0055 lb Mount, Machined**  **Trans Pass Thru Mount,**  **Machined 5**  H Standoff, Trans Pass Thru H Standoff, **1** Steel - 1008 **# 0.0055 lb**  **# 0.0055 lb**  Mount, Material Trans Pass Thru Mount, Material



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 3 H Body, Trans Pass Thru H Body, Trans 

### 1 PA6 GF35 

### # 0.0250 lb 0.0250 lb Mount Medium, Material Pass Thru Mount Medium, Material 2 H O-Ring, Generator Harness H O-Ring, 1 Commodity # 0.0009 lb # 0.0009 lb Generator Pricing Harness **2 H External Harn & Seal,**  **H External 1**  **# 0.0541 lb**  **# 0.0541 lb**  **Generator Harness Harn & Seal,**  **Generator Harness**  **3 H Weatherpak Seal,**  **H Weatherpak 1**  **SBR #**  **0.0040 lb #**  **0.0040 lb Generator Harness**  **Seal, Generator**  **Harness 4**  H Weatherpak Seal, Generator H Weatherpak **1** SBR **# 0.0040 lb**  **# 0.0040 lb**  Harn, Material Seal, Generator Harn, Material **3 H External Harness,**  **H External 1**  **# 0.0501 lb**  **# 0.0501 lb**  **Generator Harness Harness,**  **Generator Harness**  **2 H Internal Harns &**  **H Internal 1**  **# 0.0374 lb**  **# 0.0374 lb**  **Connectors, Speed Sensor Harns &**  **Harnes Connectors,**  **Speed Sensor Harnes**  **3 H Weatherpak Seal,**  **H Weatherpak 1**  **SBR #**  **0.0040 lb #**  **0.0040 lb Generator Harness**  **Seal, Generator**  **Harness 4**  H Weatherpak Seal, Generator H Weatherpak **1** SBR **# 0.0040 lb**  **# 0.0040 lb**  Harn, Material Seal, Generator Harn, Material 3H Cavity Plug, Weatherpak H Cavity Plug, 2 Commodity # 0.0004 lb # 0.0008 lb Weatherpak Pricing **3 H Speed Sensor Harn,**  **H Speed 1**  **# 0.0276 lb**  **# 0.0276 lb**  **Generator Harness Sensor Harn,**  **Generator Harness** 



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Thermocouple Harn,**  **H** 

### 1 **# 0.0050 lb**  **0.0050 lb Generator Harness**  **Thermocouple Harn,**  **Generator Harness**  **2** H Splice Terminal, 18 Gauge H Splice **8** Commodity **# 0.0005 lb**  **# 0.0042 lb**  Terminal, 18 Pricing Gauge 0 H Bolt, Harness, Generator H Bolt, 1 Commodity ## 0.0120 lb ### 0.0120 lb Harness, Pricing Generator **0 H Bell Housing A**  **sm. H Bell Housing**  **1 ##**  **21.2185 lb ###**  **21.2185 lb**

**As m.**  **1 H Bell Housing, Heat Treated**  **H Bell 1**  **Al uminum-**  **# 19.8700 lb**  **# 19.8700 lb**  **Housing, Heat Si8Cu3Fe**  **Treated 2** **H Bell Housing, Washed H Bell**  **1 Al** **uminum- #**  **19.8700 lb #**  **19.8700 lb Housing, Heat**  **Si8Cu3Fe Treated**  **3 H Bell Housing, Machined**  **H Bell 1**  **Al uminum-**  **# 19.8700 lb**  **# 19.8700 lb**  **Housing, Si8Cu3Fe**  **Machined 4**  **H Bell Housing, Trimmed H Bell**  **1 Al** **uminum- #**  **19.8700 lb #**  **19.8700 lb H Bell Housing, Trimmed**  **uminum- 19.8700 lb**  **19.8700 lb Housing,**  **Si8Cu3Fe Trimmed**  **5 H Bell Housing, Cast**  **H Bell 1**  **Al uminum-**  **# 19.8700 lb**  **# 19.8700 lb**  **Housing, Cast Si8Cu3Fe**  **6** H Bell Housing, Raw Material H Bell Housing, **1** Aluminum- **### 19.8700 lb**  **## 19.8700 lb**  Raw Material Si8Cu3Fe **1 H Shim, Bearing Race,**  **H Shim, 1**  **Steel - 1018 #**  **0.0726 lb #**  **0.0726 lb Differential, Washed**  **Bearing Race, Differential,**  **Washed-1 2** **H Shim, Bearing Race, H Shim,**  **1 Steel - 1018**  **# 0.0726 lb**  **# 0.0726 lb**  **Differential, Machined Bearing Race,**  **Differential, Machined-1**  **3 H Shim, Bearing Race,**  **H Shim, 1**  **Steel - 1018 #**  **0.0726 lb #**  **0.0726 lb Differential, Stamped**  **Bearing Race, Differential,**  **Stamped-1**



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty** **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 4 H Shim, Bearing Race, H Shim, 

### 1 Steel - 1018 

### 0.0726 lb 0.0726 lb Differential, Raw Material Bearing Race, Differential, Raw Material-1 1 H Bearing Race, Differential H Bearing 1 Steel - 1060 # 0.3564 lb # 0.3564 lb Race, Differential **1 H Shim, Transfer Gear,**  **H Shim, 1**  **Steel - 1018 #**  **0.0376 lb #**  **0.0376 lb Washed**  **Transfer Gear, Washed-1**  **2 H Shim, Transfer Gear,**  **H Shim, 1**  **Steel - 1018 #**  **0.0376 lb #**  **0.0376 lb Machined**  **Transfer Gear, Stamped-1**  **3 H Shim, Transfer Gear,**  **H Shim, 1**  **Steel - 1018 #**  **0.0376 lb #**  **0.0376 lb Stamped**  **Transfer Gear, Stamped-1**  **4** H Shim, Transfer Gear, Raw H Shim, **1** Steel - 1018 **# 0.0376 lb**  **# 0.0376 lb**  Material Transfer Gear, Raw Material-1 1 H Bearing Race, Transfer Gear H Bearing 1 Steel - 1060 # 0.1924 lb # 0.1924 lb Race, Transfer Gear 1 H Seal, Trans. Input H Seal, Trans. 1 Commodity # 0.0228 lb # 0.0228 lb H Seal, Trans. Input H Seal, Trans. Commodity 0.0228 lb 0.0228 lb Input Pricing 1 H Seal, Trans. Output H Seal, Trans. 1 Commodity # 0.1120 lb # 0.1120 lb Output Pricing **1 H Oil Diffuser, Trans.**  **H Oil Diffuser, 1**  **Galvinized #**  **0.3983 lb #**  **0.3983 lb Trans.**  **Steel - G60 2**  H Oil Diffuser, Trans., Raw H Oil Diffuser, **1** Galvinized **# 0.3983 lb**  **# 0.3983 lb**  Material Trans., Raw Steel - G60 Material 1 H Bolt, Oil Diffuser H Bolt, Oil 3Commodity # 0.0114 lb # 0.0342 lb Diffuser Pricing 1 H Magnet, Debris, Trans. H Magnet, 2Commodity # 0.0094 lb # 0.0188 lb Debris, Trans. Pricing **1 H Oil Diffuser, Trans., Small**  **H Oil Diffuser, 1**  **Galvinized #**  **0.0194 lb #**  **0.0194 lb Trans., Small**  **Steel - G60 2**  H Oil Diffuser, Trans., Small H Oil Diffuser, **1** Galvinized **# 0.0194 lb**  **# 0.0194 lb**  Trans., Small, Steel - G60 Raw Material 1 H Bolt, Oil Diffuser H Bolt, Oil 2Commodity # 0.0114 lb # 0.0228 lb Diffuser Pricing 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) H Plug A** 

**sm., Large, Trans H Plug A**  **sm.,** 

### 1 **Commodity** 

### # **0.0456 lb 0.0456 lb**  **Case Large, Trans**  **Pricing Case**  **2** H Plug, Large, Trans. Case H Plug, Large, **1** Commodity **# 0.0452 lb**  **# 0.0452 lb**  Trans. Case Pricing 2 H O-ring, Large Plug, Trans. H O-ring, Large 1 Commodity # 0.0004 lb # 0.0004 lb Plug, Trans. Pricing **1 H Plug A** 

**sm., Small, Trans. H Plug A**  **sm., 1**  **Commodity #**  **0.0155 lb #**  **0.0155 lb Case**  **Small, Trans. Pricing**  **Case 2**  H Plug, Small, Trans. Case H Plug, Small, **1** Commodity **# 0.0154 lb**  **# 0.0154 lb**  Trans. Case Pricing 2 H O-ring, Plug, Small, Trans. H O-ring, Plug, 1 Commodity # 0.0001 lb # 0.0001 lb Case Small, Trans. Pricing Case 0 H Bolt, Long, Bell Housing Asm. H Bolt, Long, 3 Commodity ## 0.0860 lb ### 0.2580 lb Bell Housing Pricing Asm. 0 H Bolt, Medium, Bell Housing H Bolt, Medium, 2 Commodity ## 0.0590 lb ### 0.1180 lb Asm. Bell Housing Pricing Asm. 0 H Bolt, Small, Bell Housing H Bolt, Small, # Commodity ## 0.0390 lb ### 0.6240 lb Asm. Bell Housing Pricing Asm. **0 H Cover, Rear, A** 

**sm. H Cover, Rear,**  **1 Al** **uminum ##**  **8.8040 lb ###**  **8.8040 lb**

**As m.**  **1 H Cover, Rear, Trans., Heat**  **H Cover, Rear, 1**  **Al uminum -**  **# 8.1700 lb**  **# 8.1700 lb**  **Treated Trans., Heat**  **Al Si10Cu2Fe**  **Treated 2** **H Cover, Rear, Trans., H Cover, Rear,**  **1 Al** **uminum - #**  **8.1700 lb #**  **8.1700 lb Washed**  **Trans., Al** **Si10Cu2Fe Washed**  **3 H Cover, Rear, Trans.,**  **H Cover, Rear, 1**  **Al uminum -**  **# 8.1700 lb**  **# 8.1700 lb**  **Machined Trans.,**  **Al Si10Cu2Fe**  **Machined 4**  **H Cover, Rear, Trans., H Cover, Rear,**  **1 Al** **uminum - #**  **8.1700 lb #**  **8.1700 lb Trimmed**  **Trans., Al** **Si10Cu2Fe Trimmed**  **5 H Cover, Rear, Trans., Cast**  **H Cover, Rear, 1**  **Al uminum -**  **# 8.1700 lb**  **# 8.1700 lb**  **Trans., Cast Al** **Si10Cu2Fe 6**  H Cover, Rear, Trans., Raw H Cover, Rear, **1** Aluminum - **### 8.1700 lb**  **## 8.1700 lb**  Material Trans., Raw AlSi10Cu2Fe Material 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Stud, Large, Rear Cover H Stud, Large, 

### 2 Commodity 

### # 0.2027 lb 0.4054 lb Rear Cover Pricing 1 H Stud, Small, Rear Cover H Stud, Small, 1 Commodity # 0.1065 lb # 0.1065 lb Rear Cover Pricing 1 H Stud, Ground, Rear Case H Stud, 1 Commodity # 0.0208 lb # 0.0208 lb Ground, Rear Pricing Case 1 H Washer, Large Plug, Rear H Washer, 1 Commodity # 0.0023 lb # 0.0023 lb Cover Large Plug, Pricing Rear Cover 1 H Plug, Rear Cover H Plug, Rear 1 Commodity # 0.0672 lb # 0.0672 lb Cover Pricing **1 H Plug A** 

**sm., Small, Rear H Plug A**  **sm., 1**  **# 0.0156 lb**  **# 0.0156 lb**  **Cover Small, Rear**  **Cover 2**  H Plug, Small, Rear Cover H Plug, Small, **1** Commodity **# 0.0154 lb**  **# 0.0154 lb**  Rear Cover Pricing 2 H O-ring, Plug, Small, Rear H O-ring, Plug, 1 Commodity # 0.0002 lb # 0.0002 lb Cover Small, Rear Pricing Cover 1 H Nut, Ground, Rear Cover H Nut, Ground, 1 Commodity # 0.0158 lb # 0.0158 lb Rear Cover Pricing 1 H Seal Ring, Generator Oil H Seal Ring, 1 PEEK # 0.0002 lb # 0.0002 lb H Seal Ring, Generator Oil H Seal Ring, 0.0002 lb 0.0002 lb Supply Generator Oil Supply 1 H Oil Squirter, Rear Cover H Oil Squirter, 1 Commodity # 0.0002 lb # 0.0002 lb Rear Cover Pricing 0 H Bolt, Small, Rear Cover H Bolt, Small, # Commodity ## 0.0350 lb ### 0.4900 lb Rear Cover Pricing 0 H Bolt, Medium, Rear Cover H Bolt, Medium, 4 Commodity ## 0.0450 lb ### 0.1800 lb Rear Cover Pricing 0 H Bolt, Long, Rear Cover H Bolt, Long, 2 Commodity ## 0.0670 lb ### 0.1340 lb Rear Cover Pricing **0 H Gasket, Oil Cooler**  **H Gasket, Oil 1**  **PMP Plastic ##**  **0.0460 lb ###**  **0.0460 lb Cooler**  **Metal Plastic 1**  H Gasket, Oil Cooler, Raw H Gasket, Oil **1** PMP Plastic **# 0.0460 lb**  **# 0.0460 lb**  Material Cooler, Raw Metal Plastic Material **0 H Cover, Oil Cooler, Heat**  **H Cover, Oil 1**  **Al uminum**  **## 1.8430 lb**  **### 1.8430 lb**  **Treated Cooler, Heat**  **Treated** 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) H Cover, Oil Cooler, Washed**  **H Cover, Oil** 

### 1 **Al uminum**  

### # **1.8430 lb 1.8430 lb**  **Cooler, Washed**  **2 H Cover, Oil Cooler,**  **H Cover, Oil 1**  **Al uminum**  **# 1.8430 lb**  **# 1.8430 lb**  **Machined Cooler,**  **Machined 3** **H Cover, Oil Cooler, Trimmed H Cover, Oil**  **1 Al** **uminum #**  **1.8430 lb #**  **1.8430 lb Cooler,**  **Trimmed 4**  **H Cover, Oil Cooler, Cast H Cover, Oil**  **1 Al** **uminum #**  **1.8430 lb #**  **1.8430 lb Cooler, Cast**  **5** H Cover, Oil Cooler, Raw H Cover, Oil **1** Aluminum **# 1.8430 lb**  **# 1.8430 lb**  Material Cooler, Raw Material 0 H Bolt, Cover, Oil Cooler H Bolt, Cover, # Commodity ## 0.0140 lb ### 0.2660 lb Oil Cooler Pricing **0 H Gasket, Housing,**  **H Gasket, 1**  **PMP Plastic ##**  **0.0780 lb ###**  **0.0780 lb Electronics**  **Housing, Metal Plastic**  **Electronics 1**  H Gasket, Housing, Electronics, H Gasket, **1** PMP Plastic **# 0.0780 lb**  **# 0.0780 lb**  Raw Material Housing, Metal Plastic Electronics, Raw Material **0 H Housing, Electonics, A**  **sm. H Housing,**  **1 Al** **uminum ##**  **14.7076 lb ###**  **14.7076 lb**

**Electonics, As** **m. 1**  **H Housing and Plate H Housing and**  **1 #**  **14.3150 lb #**  **14.3150 lb As** **sembly Plate**  **As sembly**  **2 H Housing Electronics, Heat**  **H Housing 1**  **Al uminum -**  **# 13.2550 lb**  **# 13.2550 lb**  **Treated Electronics,**  **Al Si10Cu2Fe**  **Heat Treated 3** **H Housing Electronics, H Housing**  **1 Al** **uminum - #**  **13.2550 lb #**  **13.2550 lb Washed**  **Electronics, Al** **Si10Cu2Fe Washed**  **4 H Housing Electronics,**  **H Housing 1**  **Al uminum -**  **# 13.2550 lb**  **# 13.2550 lb**  **Machined Electronics,**  **Al Si10Cu2Fe**  **Machined 5**  **H Housing Electronics, H Housing**  **1 Al** **uminum - #**  **13.2550 lb #**  **13.2550 lb Trimmed**  **Electronics, Al** **Si10Cu2Fe Trimmed** 



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) 6**  **H Housing Electronics, Cast H Housing**  

### 1 **Al uminum -**  

### ## **13.2550 lb ##**  **Electronics, Al** **Si10Cu2Fe Cast**  **7** H Housing Electronics, Raw H Housing **1** Aluminum - **# 13.2550 lb**  **# 13.2550 lb**  Material Electronics, AlSi10Cu2Fe Raw Material **2 H Plate, Coolant Passage**  **H Plate, 1**  **Galvinized #**  **1.0600 lb #**  **1.0600 lb Coolant**  **Steel - G60 Passage**  **3**H Plate, Coolant Passage, Raw H Plate, **1** Galvinized **# 1.0600 lb**  **# 1.0600 lb**  Material Coolant Steel - G60 Passage, Raw Material 1 H Coolant Outlet, Large, Trans. H Coolant 2Commodity # 0.1424 lb # 0.2848 lb Outlet, Large, Pricing Trans. 1 H Coolant Port, Small, Trans. H Coolant Port, 1 Commodity # 0.0033 lb # 0.0033 lb Small, Trans. Pricing 1 H Stud, Housing Electronics H Stud, 1 Commodity # 0.0130 lb # 0.0130 lb Housing Pricing Electronics 1 H O-ring, Plug, Housing H O-ring, Plug, 1 Commodity # 0.0001 lb # 0.0001 lb Electronics Housing Pricing Electronics 1 H Plug, Housing Electronics H Plug, 1 Commodity # 0.0153 lb # 0.0153 lb Housing Pricing Electronics 1 H O-ring, Vent, Housign H O-ring, Vent, 1 Commodity # 0.0004 lb # 0.0004 lb Electronics Housign Pricing Electronics 1 H Vent, Housing Electronics H Vent, 1 Commodity # 0.0023 lb # 0.0023 lb Housing Pricing Electronics

1 H Temp Sensor, Housing H Temp 1 Commodity # 0.0734 lb # 0.0734 lb Electronics Sensor, Pricing Housing Electronics 0 H Bolt, Housing, Electronics, H Bolt, # Commodity ## 0.0210 lb ### 0.6720 lb Asm. Housing, Pricing Electronics, Asm. **0 H Current Sensor, 22**  **H Current 1**  **## 0.3910 lb**  **### 0.3910 lb**  **Sensor, 22** 

## Design Profit®

Page #of#Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 0 H Bolt, Current Sensor H Bolt, Current 

### 1 Commodity 

### ## 0.0110 lb ## 0.0110 lb Sensor Pricing **0 H Current Sensor, 75**  **H Current 1**  **## 0.3850 lb**  **### 0.3850 lb**  **Sensor, 75 0**  H Bolt, Current Sensor H Bolt, Current **1** Commodity **## 0.0110 lb**  **### 0.0110 lb**  Sensor Pricing **0 H Control Unit, Traction**  **H Control Unit, 1**  **## 7.9211 lb**  **### 7.9211 lb**  **Motor Traction Motor**  **1 H Base Plate, Control Unit,**  **H Base Plate, 1**  **Copper #**  **3.1250 lb #**  **3.1250 lb Traction Motor, Coated**  **Control Unit, Traction**  **Motor, Coated 2** **H Base Plate, Control Unit, H Base Plate,**  **1 Copper**  **# 3.1250 lb**  **# 3.1250 lb**  **Traction Motor, Washed Control Unit,**  **Traction Motor, Washed**  **3 H Base Plate, Control Unit,**  **H Base Plate, 1**  **Copper #**  **3.1250 lb #**  **3.1250 lb Traction Motor, Machin**  **Control Unit, Traction**  **Motor, Machin 4**  **H Base Plate, Control Unit, H Base Plate,**  **1 Copper**  **# 3.1250 lb**  **# 3.1250 lb**  **Traction Motor, Stampe Control Unit,**  **Traction Motor, Stampe**  **5** H Base Plate, Control Unit, H Base Plate, **1** Copper **# 3.1250 lb**  **# 3.1250 lb**  Traction Motor, Raw Ma Control Unit, Traction Motor, Raw Ma **1 H Processor, LB Mitshubishi**  **H Processor, 3** **Commodity #**  **0.2068 lb #**  **0.6204 lb LB Mitshubishi**  **Pricing 1**  **H Processor, RB Mitshubishi H Processor,**  **3 Commodity**  **# 0.2068 lb**  **# 0.6204 lb**  **RB Pricing**  **Mitshubishi 1**  **H A luminum Guide Post,**  **H A luminum**  **4 Al** **uminum - #**  **0.0058 lb #**  **0.0232 lb Control Unit**  **Guide Post, #**  **Control Unit 2** **H A luminum Guide Post,**  **H A luminum**  **1 Al** **uminum - #**  **0.0058 lb #**  **0.0232 lb Control Unit, Trimmed**  **Guide Post, #**  **Control Unit, Trimmed** 



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 3 H Aluminum Guide Post, H Aluminum 

### 1 Aluminum - 380 

### # 0.0058 lb 0.0232 lb

Control Unit, Raw Material Guide Post, Control Unit, Raw Material **1 H Pressure Plate, Large,**  **H Pressure 2** **Steel 1018 #**  **0.1236 lb #**  **0.2472 lb Control Unit**  **Plate, Large, Control Unit**  **2** H Pressure Plate, Large, H Pressure **1** Steel 1018 **# 0.1236 lb**  **# 0.2472 lb**  Control Unit, Raw Materia Plate, Large, Control Unit, Raw Materia **1 H Large Plate, Control Unit**  **H Large Plate, 2** **Steel #**  **0.1998 lb #**  **0.3996 lb Control Unit**  **2 H Large Plate, Control Unit,**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.3996 lb Washed**  **Control Unit, Washed**  **3 H Large Plate, Control Unit,**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.3996 lb Machined**  **Control Unit, Machined**  **4 H Large Plate, Control Unit,**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.3996 lb Stamped**  **Control Unit, Stamped**  **5** H Large Plate, Control Unit, H Large Plate, **1** Steel **# 0.1998 lb**  **# 0.3996 lb**  Raw Material Control Unit, Raw Material **1 H HV Transfer Block, Tall,**  **H HV Transfer 1**  **# 0.7347 lb**  **# 0.7347 lb**  **Traction Motor Block, Tall,**  **Traction Motor 2**  H HV Transfer Block, Tall, H HV Transfer **1 #**  **0.3625 lb #**  **0.3625 lb** Traction Motor, Raw Mat Block, Tall, Traction Motor, Raw Mat **2 H Insert, Negative, HV**  **H Insert, 1**  **Copper #**  **0.1636 lb #**  **0.1636 lb Transfer Block, Traction Mo**  **Negative, HV Transfer**  **Block, Traction Mo**  **3**H Insert, Negative, HV Transfer H Insert, **1** Copper **# 0.1636 lb**  **# 0.1636 lb**  Block, Traction Mo Negative, HV Transfer Block, Traction -1



## Design Profit®

Page #of#Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Insert, Positive, HV**  **H Insert, Copper**  

### # **0.1636 lb #**  **0.1636 lb Transfer Block, Traction Mo**  **Positive, HV Transfer**  **Block, Traction Mo**  **3**H Insert, Positive, HV Transfer H Insert, **1** Copper **# 0.1636 lb**  **# 0.1636 lb**  Block, Traction Mo Positive, HV Transfer Block, Traction -1 2 H Insert Nut, HV Transfer Block H Insert Nut, 4 Commodity # 0.0100 lb # 0.0400 lb HV Transfer Pricing Block 2 H Insert, HV Transfer Block H Insert, HV 5 Commodity # 0.0007 lb # 0.0035 lb Transfer Block Pricing 2 H Insert, Large, HV Terminal H Insert, Large, 1 Commodity # 0.0015 lb # 0.0015 lb Block HV Terminal Price Block **1 H HV Transfer Block, Short**  **H HV Transfer 1**  **# 0.4457 lb**  **# 0.4457 lb**  **Block, Short 2**  H HV Transfer Block, Short, H HV Transfer **1** PPS **# 0.2345 lb**  **# 0.2345 lb**  Raw Material Block, Short, (GF+MD)55 raw Material **2 H Stamping Insert, W, HV**  **H Stamping 1**  **Copper #**  **0.0590 lb #**  **0.0590 lb H Stamping Insert, W, HV**  **H Stamping 0.0590 lb**  **0.0590 lb Traction Motor**  **Insert, W, HV Traction Motor**  **3**H Stamping Insert, W, HV H Stamping **1** Copper **# 0.0590 lb**  **# 0.0590 lb**  Traction Motor, Raw Mater Insert, W, HV Traction Motor, Raw Mater **2 H Stamping Insert, V, HV**  **H Stamping 1**  **Copper #**  **0.0590 lb #**  **0.0590 lb Traction Motor**  **Insert, V, HV Traction Motor**  **3**H Stamping Insert, V, HV H Stamping **1** Copper **# 0.0590 lb**  **# 0.0590 lb**  Traction Motor, Raw Mater Insert, V, HV Traction Motor, Raw Mater **2 H Stamping Insert, U, HV**  **H Stamping 1**  **Copper #**  **0.0590 lb #**  **0.0590 lb Traction Motor**  **Insert, U, HV Traction Motor**  **3**H Stamping Insert, U, HV H Stamping **1** Copper **# 0.0590 lb**  **# 0.0590 lb**  Traction Motor, Raw Mater Insert, U, HV Traction Motor, Raw Mater 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 2H Insert Nut, HV Transfer Block H Insert Nut, 

### 3 Commodity 

### # 0.0100 lb # 0.0300 lb HV Transfer Pricing Block 2 H Insert, HV Transfer Block H Insert, HV 4 Commodity # 0.0007 lb # 0.0028 lb Transfer Block Pricing 2 H Insert, Large, HV Terminal H Insert, Large, 1 Commodity # 0.0015 lb # 0.0015 lb Block HV Terminal Price Block 1 H Bolt, Short, Control Unit H Bolt, Short, 9Commodity # 0.0030 lb # 0.0270 lb Control Unit Pricing 1 H Bolt, Long, Control Unit, HV H Bolt, Long, 4Commodity # 0.0036 lb # 0.0144 lb Transfer Blocks Control Unit Pricing 1 H Stud, Large, Control Unit H Stud, Large, # Commodity # 0.0247 lb # 0.3211 lb Control Unit Pricing 1 H Stud, Small, Control Unit H Stud, Small, 7Commodity # 0.0192 lb # 0.1344 lb Control Unit Pricing **1 H Cover Plate, Control Unit,**  **H Cover Plate, 1**  **Al uminum -**  **# 0.2822 lb**  **# 0.2822 lb**  **Traction Motor Control Unit,**  **# Traction Motor** 

**2** H Cover Plate, Control Unit, H Cover Plate, **1** Aluminum - 380 **# 0.2822 lb**  **# 0.2822 lb** 

Traction Motor, Raw M Control Unit, Traction Motor, Raw M **1 H Board, Control Unit**  **H Board, 1**  **# 0.3909 lb**  **# 0.3909 lb**  **Generator Control Unit**  **Generator 1**  H Bolt, Board, Control Unit H Bolt, Board, **#** Commodity **# 0.0026 lb**  **# 0.0364 lb**  Control Unit Pricing 1 H Bolt, Board, Control Unit H Bolt, Board, 3Commodity # 0.0036 lb # 0.0108 lb Generator Control Unit Pricing Generator **1 H Cover, Control Unit, Motor**  **H Cover, 1**  **PPS #**  **0.4659 lb #**  **0.4659 lb Control Unit,**  **(GF+MD)55 Motor**  **2** H Insert, Cover, Control Unit H Insert, Cover, **6** Commodity **# 0.0007 lb**  **# 0.0042 lb**  Control Unit Pricing 2 H Cover, Control Unit, Motor, H Cover, 1 PPS # 0.4617 lb # 0.4617 lb Raw Material Control Unit, (GF+MD)55 Motor, Raw Material 1 H Bolt, Control Unit Cover H Bolt, Control 6Commodity # 0.0036 lb # 0.0216 lb Unit Cover Pricing 

## Design Profit®Page #of#

Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Label, Cover, Control Unit, H Label, Cover, 

### 1 Commodity 

### # 0.0002 lb 0.0002 lb Motor Control Unit, Pricing Motor 0 H Bolt, Control Unit H Bolt, Control 8 Commodity ## 0.0140 lb ### 0.1120 lb Unit Pricing **0 H Control Unit, Generator**  **H Control Unit, 1**  **## 9.3085 lb**  **### 9.3085 lb**  **Generator 1**  **H Control Unit, Generator H Control Unit,**  **1 #**  **6.6384 lb #**  **6.6384 lb Generator,**  **Soldered 2** **H Base Plate, Control Unit, H Base Plate,**  **1 Copper**  **# 3.4300 lb**  **# 3.4300 lb**  **Generator, Coated Control Unit,**  **Generator, Coated**  **3 H Base Plate, Control Unit,**  **H Base Plate, 1**  **Copper #**  **3.4300 lb #**  **3.4300 lb Genrator, Washed**  **Control Unit, Genrator,**  **Washed 4**  **H Base Plate, Control Unit, H Base Plate,**  **1 Copper**  **# 3.4300 lb**  **# 3.4300 lb**  **Genrator, Machined Control Unit,**  **Genrator, Machined**  **5 H Base Plate, Control Unit,**  **H Base Plate, 1**  **Copper #**  **3.4300 lb #**  **3.4300 lb H Base Plate, Control Unit,**  **H Base Plate, 3.4300 lb**  **3.4300 lb Genrator**  **Control Unit, Genrator**  **6** H Base Plate, Control Unit, H Base Plate, **1** Copper **### 3.4300 lb**  **## 3.4300 lb**  Genrator, Raw Material Control Unit, Genrator, Raw Material **2 H Processor, LX Mitshubishi**  **H Processor, 3**  **Commodity #**  **0.2068 lb #**  **0.6204 lb LX Mitshubishi**  **Pricing 2** **H Processor, LB Mitshubishi H Processor,**  **1 Commodity**  **# 0.2068 lb**  **# 0.2068 lb**  **LB Mitshubishi Pricing**  **2 H Processor, RB Mitshubishi**  **H Processor, 1**  **Commodity #**  **0.2068 lb #**  **0.2068 lb RB**  **Pricing Mitshubishi**  **2 H A** **luminum Guide Post, H A** **luminum 2**  **Al uminum -**  **# 0.0058 lb**  **# 0.0116 lb**  **Control Unit Guide Post,**  **# Control Unit**  **3 H A** **luminum Guide Post, H A** **luminum 1**  **Al uminum -**  **# 0.0058 lb**  **# 0.0116 lb**  **Control Unit, Trimmed Guide Post,**  **# Control Unit,**  **Trimmed** 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty** **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 4 H Aluminum Guide Post, H Aluminum 

### 1 Aluminum - 380 

### 0.0058 lb 0.0116 lb

Control Unit, Raw Material Guide Post, Control Unit, Raw Material **2 H Pressure Plate, Small,**  **H Pressure 2**  **Steel - 1018 #**  **0.0386 lb #**  **0.0772 lb Control Unit**  **Plate, Small, Control Unit**  **3**H Pressure Plate, Small, H Pressure **1** Steel - 1018 **# 0.0386 lb**  **# 0.0772 lb**  Control Unit Plate, Small, Control Unit, Raw Materia **2 H Small Plate, Control Unit,**  **H Small Plate, 2**  **Steel #**  **0.0548 lb #**  **0.1096 lb Coated**  **Control Units 3** **H Small Plate, Control Units, H Small Plate,**  **1 Steel**  **# 0.0548 lb**  **# 0.1096 lb**  **Stamped Control Units,**  **Stamped 4**  H Small Plate, Control Units, H Small Plate, **1** Steel **# 0.0548 lb**  **# 0.1096 lb**  Raw Material Control Units, Raw Material **2 H Pressure Plate, Large,**  **H Pressure 1**  **Steel 1018 #**  **0.1236 lb #**  **0.1236 lb Control Unit**  **Plate, Large, Control Unit**  **3**H Pressure Plate, Large, H Pressure **1** Steel 1018 **# 0.1236 lb**  **# 0.1236 lb**  Control Unit, Raw Materia Plate, Large, Control Unit, Raw Materia **2 H Large Plate, Control Unit**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.1998 lb Control Unit**  **3 H Large Plate, Control Unit,**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.1998 lb Washed**  **Control Unit, Washed**  **4 H Large Plate, Control Unit,**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.1998 lb Machined**  **Control Unit, Machined**  **5 H Large Plate, Control Unit,**  **H Large Plate, 1**  **Steel #**  **0.1998 lb #**  **0.1998 lb Stamped**  **Control Unit, Stamped**  **6** H Large Plate, Control Unit, H Large Plate, **1** Steel **### 0.1998 lb**  **## 0.1998 lb**  Raw Material Control Unit, Raw Material **2 H Heat Sink, Control Unit**  **H Heat Sink, 1**  **Al uminum -**  **# 0.1415 lb**  **# 0.1415 lb**  **Control Unit #**  

## Design Profit®

Page #of#Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total) H Heat Sink, Control Unit,**  **H Heat Sink,** 

### 1 **Al uminum -**  

### # **0.1415 lb 0.1415 lb**  **Cast Control Unit,**  **# Cast**  **4** H Heat Sink, Control Unit, Raw H Heat Sink, **1** Aluminum - 380 **# 0.1415 lb**  **# 0.1415 lb** 

Material Control Unit, Raw Material 2 H Bolt, Short, Control Unit, Heat H Bolt, Short, 4 Commodity # 0.0030 lb # 0.0120 lb Sink Control Unit Pricing **2 H HV Transfer Block, Tall**  **H HV Transfer 1**  **# 1.0222 lb**  **# 1.0222 lb**  **Block, Tall 3** H HV Transfer Block, Tall, Raw H HV Transfer **1 #**  **0.6460 lb #**  **0.6460 lb** Material Block, Tall, Raw Material **3 Insert, Positive, Tall Transfer**  **Insert, 1**  **Copper #**  **0.1825 lb #**  **0.1825 lb Blcok**  **Positive, Tall Transfer Blcok**  **4** H Insert, Positive, Tall Transfer H Insert, **1** Copper **# 0.1825 lb**  **# 0.1825 lb**  Block, Raw Mater Positive, Tall Transfer Block, Raw Mater **3 H Insert, Negative, Transfer**  **H Insert, 1**  **Copper #**  **0.1142 lb #**  **0.1142 lb Block, Gen.**  **Negative, Transfer**  **Block, Gen. 4**  H Insert, Negative, Transfer H Insert, **1** Copper **# 0.1142 lb**  **# 0.1142 lb**  Block, Gen., Raw Mate Negative, Transfer Block, Gen., Raw Mate **3 H Insert, CL, Transfer Block,**  **H Insert, CL, 1**  **Copper #**  **0.0452 lb #**  **0.0452 lb Tall, Gen.**  **Transfer Block, Tall,**  **Gen. 4**  H Insert, CL, Transfer Block, H Insert, CL, **1** Copper **# 0.0452 lb**  **# 0.0452 lb**  Tall, Gen., Raw Mate Transfer Block, Tall, Gen., Raw Mate 3H Insert Nut, HV Transfer Block H Insert Nut, 3 Commodity # 0.0100 lb # 0.0300 lb HV Transfer Pricing Block 3H Insert, HV Transfer Block H Insert, HV 4 Commodity # 0.0007 lb # 0.0028 lb Transfer Block Pricing



## Design Profit®

Page #of#Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**

**(Total)** 3 H Insert, Large, HV Terminal H Insert, Large, 

### 1 Commodity 

### # 0.0015 lb 0.0015 lb Block HV Terminal Price Block **2 H HV Transfer Block, Short**  **H HV Transfer 1**  **# 0.4457 lb**  **# 0.4457 lb**  **Block, Short 3** H HV Transfer Block, Short, H HV Transfer **1** PPS **# 0.2345 lb**  **# 0.2345 lb**  Raw Material Block, Short, (GF+MD)55 raw Material **3 H Stamping Insert, W, HV**  **H Stamping 1**  **Copper #**  **0.0590 lb #**  **0.0590 lb Traction Motor**  **Insert, W, HV Traction Motor**  **4** H Stamping Insert, W, HV H Stamping **1** Copper **# 0.0590 lb**  **# 0.0590 lb**  Traction Motor, Raw Mater Insert, W, HV Traction Motor, Raw Mater **3 H Stamping Insert, V, HV**  **H Stamping 1**  **Copper #**  **0.0590 lb #**  **0.0590 lb Traction Motor**  **Insert, V, HV Traction Motor**  **4** H Stamping Insert, V, HV H Stamping **1** Copper **# 0.0590 lb**  **# 0.0590 lb**  Traction Motor, Raw Mater Insert, V, HV Traction Motor, Raw Mater **3 H Stamping Insert, U, HV**  **H Stamping 1**  **Copper #**  **0.0590 lb #**  **0.0590 lb H Stamping Insert, U, HV**  **H Stamping 0.0590 lb**  **0.0590 lb Traction Motor**  **Insert, U, HV Traction Motor**  **4** H Stamping Insert, U, HV H Stamping **1** Copper **# 0.0590 lb**  **# 0.0590 lb**  Traction Motor, Raw Mater Insert, U, HV Traction Motor, Raw Mater 3H Insert Nut, HV Transfer Block H Insert Nut, 3 Commodity # 0.0100 lb # 0.0300 lb HV Transfer Pricing Block 3H Insert, HV Transfer Block H Insert, HV 4 Commodity # 0.0007 lb # 0.0028 lb Transfer Block Pricing 3H Insert, Large, HV Terminal H Insert, Large, 1 Commodity # 0.0015 lb # 0.0015 lb Block HV Terminal Price Block 2 H Bolt, Short, Control Unit, HV H Bolt, Short, 8 Commodity # 0.0030 lb # 0.0240 lb Transfer Blocks Control Unit Pricing 2 H Bolt, Long, Control Unit, HV H Bolt, Long, 2 Commodity # 0.0036 lb # 0.0072 lb Transfer Blocks Control Unit Pricing 1 H Stud, Large, Control Unit H Stud, Large, # Commodity # 0.0247 lb # 0.2964 lb Control Unit Pricing 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Stud, Small, Control Unit H Stud, Small, 

### 5 Commodity 

### # 0.0192 lb 0.0960 lb Control Unit Pricing **1 H Cover Plate, Control Unit,**  **H Cover Plate, 1**  **Al uminum -**  **# 0.2822 lb**  **# 0.2822 lb**  **Gen. Control Unit,**  **# Gen.**  **2** H Cover Plate, Control Unit, H Cover Plate, **1** Aluminum - 380 **# 0.2822 lb**  **# 0.2822 lb** 

Gen., Raw Material Control Unit, Gen., Raw Material **1 H Board, Control Unit,**  **H Board, 1**  **# 0.2591 lb**  **# 0.2591 lb**  **Traction Motor Control Unit,**  **Traction Motor 1**  H Bolt, Board, Control Unit H Bolt, Board, **#** Commodity **# 0.0026 lb**  **# 0.0364 lb**  Control Unit Pricing **1 H Cover, Control Unit,**  **H Cover, 1**  **PPS #**  **0.4613 lb #**  **0.4613 lb Generator**  **Control Unit, (GF+MD)55**  **Generator 2**  H Insert, Cover, Control Unit H Insert, Cover, **6** Commodity **# 0.0007 lb**  **# 0.0042 lb**  Control Unit Pricing 2 H Cover, Control Unit, H Cover, 1 PPS # 0.4571 lb # 0.4571 lb Generator, Raw Material Control Unit, (GF+MD)55 Generator, Raw Material 1 H Bolt, Control Unit Cover H Bolt, Control 6Commodity # 0.0036 lb # 0.0216 lb Unit Cover Pricing 1 H Sticker, Information, Control H Sticker, 1 Commodity # 0.0002 lb # 0.0002 lb Unit, Gen. Information, Pricing Control Unit, Gen. 0 H Bolt, Control Unit H Bolt, Control 8 Commodity ## 0.0140 lb ### 0.1120 lb Unit Pricing **0 H Lower Bus Bar 1**  **H Lower Bus 1**  **Al uminum**  **## 0.0290 lb**  **### 0.0290 lb**  **Bar 1 1**  H Lower Bus Bar 1, Raw H Lower Bus **1** Aluminum **# 0.0290 lb**  **# 0.0290 lb**  Material Bar 1, Raw Material 0 H Bolt, Lower Bus Bars H Bolt, Lower 2 Commodity ## 0.0150 lb ### 0.0300 lb Bus Bars Pricing **0 H Lower Bus Bar 2**  **H Lower Bus 1**  **Al uminum**  **## 0.0310 lb**  **### 0.0310 lb**  **Bar 2 1**  H Lower Bus Bar 2, Raw H Lower Bus **1** Aluminum **# 0.0310 lb**  **# 0.0310 lb**  Material Bar 2, Raw Material 

## Design Profit®

Page #of#Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 0 H Bolt, Lower Bus Bars H Bolt, Lower 

### 2 Commodity 

### ## 0.0150 lb ## 0.0300 lb Bus Bars Pricing **0 H Lower Bus Bar 3**  **H Lower Bus 1**  **Al uminum**  **## 0.0230 lb**  **### 0.0230 lb**  **Bar 3 1**  H Lower Bus Bar 3, Raw H Lower Bus **1** Aluminum **# 0.0230 lb**  **# 0.0230 lb**  Material Bar 3, Raw Material 0 H Bolt, Lower Bus Bars H Bolt, Lower 2 Commodity ## 0.0150 lb ### 0.0300 lb Bus Bars Pricing **0 H Lower Bus Bar 4**  **H Lower Bus 1**  **Al uminum**  **## 0.0014 lb**  **### 0.0014 lb**  **Bar 4 1**  H Lower Bus Bar 4, Raw H Lower Bus **1** Aluminum **# 0.0014 lb**  **# 0.0014 lb**  Material Bar 4, Raw Material 0 H Bolt, Lower Bus Bars H Bolt, Lower 2 Commodity ## 0.0150 lb ### 0.0300 lb Bus Bars Pricing **0 H Lower Bus Bar 5**  **H Lower Bus 1**  **Al uminum**  **## 0.0014 lb**  **### 0.0014 lb**  **Bar 5 1**  H Lower Bus Bar 5, Raw H Lower Bus **1** Aluminum **# 0.0014 lb**  **# 0.0014 lb**  Material Bar 5, Raw Material 0 H Bolt, Lower Bus Bars H Bolt, Lower 2 Commodity ## 0.0150 lb ### 0.0300 lb Bus Bars Pricing **0 H Lower Bus Bar 6**  **H Lower Bus 1**  **Al uminum**  **## 0.0019 lb**  **### 0.0019 lb**  **Bar 6 1**  H Lower Bus Bar 6, Raw H Lower Bus **1** Aluminum **# 0.0019 lb**  **# 0.0019 lb**  Material Bar 6, Raw Material 0 H Bolt, Lower Bus Bars H Bolt, Lower 2 Commodity ## 0.0150 lb ### 0.0300 lb Bus Bars Pricing **0 H Capacitor Module, A**  **sm. H Capacitor**  **1 ##**  **6.8860 lb ###**  **6.8860 lb**

**Module, A**

**sm. 0**  H Bolt, Capacitor Module Asm. H Bolt, **4** Commodity **## 0.0610 lb**  **### 0.2440 lb**  Capacitor Pricing Module Asm. **0 H Harnes 1,2**  **H Harnes 1,2 1**  **## 0.0620 lb**  **### 0.0620 lb**  **0 H Harness 3,4**  **H Harness 3,4 1**  **## 0.0216 lb**  **### 0.0216 lb**  **0 H Control Module A**  **sm. H Control**  **1 ##**  **16.6442 lb ###**  **16.6442 lb**

**Module A**

**sm.**



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) H Housing, Main Control Unit,**  **H Housing,** 

### 1 **Al uminum -**  

### # **5.0400 lb 5.0400 lb**  **Heat Treated Main Control**  **Al Si10Cu2Fe**  **Unit, Heat Treated**  **2 H Housing, Main Control Unit,**  **H Housing, 1**  **Al uminum -**  **# 5.0400 lb**  **# 5.0400 lb**  **Washed Main Control**  **Al Si10Cu2Fe**  **Unit, Washed 3** **H Housing, Main Control Unit, H Housing,**  **1 Al** **uminum - #**  **5.0400 lb #**  **5.0400 lb Machined**  **Main Control Al** **Si10Cu2Fe Unit, Machined**  **4 H Housing, Main Control Unit,**  **H Housing, 1**  **Al uminum -**  **# 5.0400 lb**  **# 5.0400 lb**  **Trimmed Main Control**  **Al Si10Cu2Fe**  **Unit, Trimmed 5**  **H Housing, Main Control Unit, H Housing,**  **1 Al** **uminum - #**  **5.0400 lb #**  **5.0400 lb Cast**  **Main Control Al** **Si10Cu2Fe Unit, Cast**  **6** H Housing, Main Control Unit, H Housing, **1** Aluminum - **### 5.0400 lb**  **## 5.0400 lb**  Raw Material Main Control AlSi10Cu2Fe Unit, Raw Material 1 H Dowel Pin, Control Unit H Dowel Pin, 2Commodity # 0.0079 lb # 0.0158 lb Housing Control Unit Pricing Housing 1 H Capacitor, Large, Control Unit H Capacitor, 1 Commodity # 8.1950 lb # 8.1950 lb Large, Control Pricing Unit 1 H Bolt, Capacitor, Large, H Bolt, 8Commodity # 0.0149 lb # 0.1192 lb Control Unit Capacitor, Pricing Large, Control Unit 1 H Filter, Inverter Asm. H Filter, Inverter 1 Commodity # 1.3550 lb # 1.3550 lb Asm. Pricing 1 H Bolt, Fliter, Inverter H Bolt, Fliter, 3Commodity # 0.0149 lb # 0.0447 lb Inverter Pricing 1 H Capacitor, Small, Control Unit H Capacitor, 1 Commodity # 1.3650 lb # 1.3650 lb Small, Control Pricing Unit 1 H Bolt, Capacitor, Small H Bolt, 3Commodity # 0.0149 lb # 0.0447 lb Capacitor, Pricing Small **1 H Ballast Resistor, Control**  **H Ballast 1**  **Commodity #**  **0.1713 lb #**  **0.1713 lb Unit**  **Resistor, Pricing**  **Control Unit** 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Bolt, Ballast Resistor H Bolt, Ballast 

### 3 Commodity 

### # 0.0080 lb 0.0240 lb Resistor Pricing **1 H Bracket, Harness Guide,**  **H Bracket, 1**  **Galvinized #**  **0.1745 lb #**  **0.1745 lb Small**  **Harness Steel - G60**  **Guide, Small 2**  H Bracket, Harness Guide, H Bracket, **1** Galvinized **# 0.1745 lb**  **# 0.1745 lb**  Small, Raw Material Harness Guide, Steel - G60 Small, Raw Material 1 H Bolt, Harness Guide Small H Bolt, Harness 4Commodity # 0.0080 lb # 0.0320 lb Guide Small Pricing 1 H Clip, Harness, Control Unit H Clip, 3Commodity # 0.0042 lb # 0.0126 lb Harness, Pricing Control Unit 1 H TCM Board H TCM Board 1 # 0.0000 lb # 0.0000 lb 1 H Bolt, TCM Board H Bolt, TCM # Commodity # 0.0042 lb # 0.0504 lb Board Pricing 0 H Bolt, Control Module, Large H Bolt, Control 4 Commodity ## 0.0410 lb ### 0.1640 lb Module, Large Pricing 0 H Bolt, Control Module, Small H Bolt, Control 2 Commodity ## 0.0170 lb ### 0.0340 lb Module, Small Pricing 0 H Bolt, Harness Hold-down H Bolt, Harness 2 Commodity ## 0.0160 lb ### 0.0320 lb Hold-down Pricing 0 H Bolt, Bus Bars, Control H Bolt, Bus 2 Commodity ## 0.0160 lb ### 0.0320 lb Module Bars, Control Pricing Module **0 H Bus Bar A** 

**sm. H Bus Bar**  **1 ##**  **0.2178 lb ###**  **0.2178 lb As** **m. 1**  **H Bus Bar, Long H Bus Bar,**  **1 Al** **uminum - #**  **0.0900 lb #**  **0.0900 lb Long**  **# 2**  H Bus Bar, Long H Bus Bar, **1** Aluminum - 380 **# 0.0900 lb**  **# 0.0900 lb** 

Long, Raw Material 1 H Insulator, Separator, Long H Insulator, 1 # 0.0062 lb # 0.0062 lb Separator, Long **1 H Bus Bar, Large**  **H Bus Bar, 1**  **Al uminum -**  **# 0.0864 lb**  **# 0.0864 lb**  **Large #**  **2** H Bus Bar, Large, Raw Material H Bus Bar, **1** Aluminum - 380 **# 0.0864 lb**  **# 0.0864 lb** 

Large, Raw Material



## Design Profit®Page #of#

Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 1 H Insulator, Separator, Large H Insulator, 

### 1 # 0.0052 lb 0.0052 lb Separator, Large **1 H Bus Bar, Short**  **H Bus Bar, 1**  **Al uminum -**  **# 0.0283 lb**  **# 0.0283 lb**  **Short #**  **2** H Bus Bar, Short, Raw Material H Bus Bar, **1** Aluminum - 380 **# 0.0283 lb**  **# 0.0283 lb** 

Short, Raw Material 1 H Insulator, Separator, Short H Insulator, 1 # 0.0017 lb # 0.0017 lb Separator, Short 0 H Bolt, Bus Bar Asm. H Bolt, Bus Bar 3 Commodity ## 0.0160 lb ### 0.0480 lb Asm. Pricing 0 H Nut, Bus Bar to Cap. H Nut, Bus Bar 2 Commodity ## 0.0040 lb ### 0.0080 lb to Cap. Pricing 0 H Nut, Bus Bar to Main Module H Nut, Bus Bar 2 Commodity ## 0.0080 lb ### 0.0160 lb to Main Module Pricing **0 H Clamp Isolator**  **H Clamp 1**  **PBT 30% GF ##**  **0.0106 lb ###**  **0.0106 lb Isolator**  **1** H Base Isolator, Raw Material H Base Isolator, **1** PBT 30% GF **# 0.0106 lb**  **# 0.0106 lb**  Raw Material **0 H Clamp, Bus Bar**  **H Clamp, Bus 1**  **## 0.0517 lb**  **### 0.0517 lb**  **H Clamp, Bus Bar H Clamp, Bus**  **0.0517 lb 0.0517 lb**  **Bar 1**  **H Clamp, Bus Bar, Molded H Clamp, Bus**  **1 PBT GF20**  **# 0.0310 lb**  **# 0.0310 lb**  **Bar, Molded 2** **H Clamp, Bus Bar, Raw H Clamp, Bus**  **1 PBT GF20**  **# 0.0310 lb**  **# 0.0310 lb**  **Material Bar, Raw**  **Material 1**  H Dowel Pin, Isolator H Dowel Pin, **2**Commodity **# 0.0085 lb**  **# 0.0170 lb**  Isolator Pricing 1 H Tape, Double-sided, Isolator H Tape, 1 Commodity # 0.0002 lb # 0.0002 lb Double-sided, Pricing Isolator **1 H Isolator, Bumper**  **H Isolator, 1**  **SBR #**  **0.0035 lb #**  **0.0035 lb Bumper**  **2** H Isolator, Bumper, Raw H Isolator, **1** SBR **# 0.0035 lb**  **# 0.0035 lb**  Material Bumper, Raw Material 0 H Bolt, Clamp, Bus Bar H Bolt, Clamp, 2 Commodity ## 0.0150 lb ### 0.0300 lb Bus Bar Pricing



## Design Profit®

Page #of#Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 0**  **H Harness Guide, Large A sm.**  **H Harness** 

### 1 **## 0.6682 lb**  **## 0.6682 lb**  **Guide, Large As** **m. 1**  **H Bracket, Harness Guide, H Bracket,**  **1 Galvinized**  **# 0.6472 lb**  **# 0.6472 lb**  **Large Harness**  **Steel - G60 Guide, Large**  **2** H Bracket, Harness Guide, H Bracket, **1** Galvinized **# 0.6472 lb**  **# 0.6472 lb**  Large, Raw Material Harness Guide, Steel - G60 Large, Raw Material 1 H Clip, Harness, Control Unit H Clip, 5Commodity # 0.0042 lb # 0.0210 lb Harness, Pricing Control Unit 0 H Bolt, Harness Guide Large H Bolt, Harness 6 Commodity ## 0.0080 lb ### 0.0480 lb Guide Large Pricing **0 H Harness, TA** **CM1 H Harness,**  **1 ##**  **0.1780 lb ###**  **0.1780 lb TA** **CM1 0**  H Bolt, TACM1 Harness H Bolt, TACM1 **1** Commodity **## 0.0110 lb**  **### 0.0110 lb**  Harness Pricing **0 H Harness, TA** **CM2 H Harness,**  **1 ##**  **0.0166 lb ###**  **0.0166 lb TA** **CM2 0**  H Bolt, TACM2 Harness H Bolt, TACM2 **1** Commodity **## 0.0110 lb**  **### 0.0110 lb**  Harness Pricing **0 H Main Power TA** **CM H Main Power**  **1 ##**  **0.4550 lb ###**  **0.4550 lb TA** **CM 1**  **H HV/HC Cable Conn Body H HV/HC Cable**  **1 #**  **0.1925 lb #**  **0.1925 lb Conn Body**  **2 H HV/HC Cable Conn Bushing**  **H DC-DC High 3**  **Steel - 1008 #**  **0.0055 lb #**  **0.0165 lb Pwr Cable**  **Conn Bushing 3** **H HV/HC Cable Conn H DC-DC High**  **1 Steel - 1008**  **# 0.0055 lb**  **# 0.0165 lb**  **Bushing, Machined Pwr Cable**  **Conn Bushing, Machined**  **4** H HV/HC Cable Conn Bushing, H DC-DC High **1** Steel - 1008 **# 0.0055 lb**  **# 0.0165 lb**  Material Pwr Cable Conn Bushing, Material 2 H HV/HC Cable Conn Body, H HV/HC Cable 1 PBT GF15 # 0.1760 lb # 0.1760 lb Material Conn Body, Material 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) H HV/HC Power Conn Sleeve**  **H HV/HC** 

### 1 **Stainless Steel** 

### # **0.0299 lb 0.0299 lb**  **RH A sm**  **Power Conn Sleeve RH**  **As m**  **2 H HV/HC Power Conn Sleeve**  **H HV/HC 1**  **Stainless Steel #**  **0.0283 lb #**  **0.0283 lb RH, Washed**  **Power Conn #**  **Sleeve RH, Washed**  **3 H HV/HC Power Conn Sleeve**  **H HV/HC 1**  **Stainless Steel #**  **0.0283 lb #**  **0.0283 lb RH, Stamped**  **Power Conn #**  **Sleeve RH, Stamped**  **4** H HV/HC Power Conn Sleeve H HV/HC Power **1** Stainless Steel **# 0.0283 lb**  **# 0.0283 lb**  RH, Material Conn Sleeve # RH, Material 2 H HV/HC Power Conn Sleeve H HV/HC Power 1 Commodity # 0.0016 lb # 0.0016 lb Seal Conn Sleeve Pricing Seal **1 H HV/HC Power Conn Sleeve**  **H HV/HC 1**  **Stainless Steel #**  **0.0299 lb #**  **0.0299 lb LH A**  **sm Power Conn**  **Sleeve LH As** **m 2** **H HV/HC Power Conn Sleeve H HV/HC**  **1 Stainless Steel**  **# 0.0283 lb**  **# 0.0283 lb**  **LH, Washed Power Conn**  **# Sleeve LH,**  **Washed 3** **H HV/HC Power Conn Sleeve H HV/HC**  **1 Stainless Steel**  **# 0.0283 lb**  **# 0.0283 lb**  **LH, Stamped Power Conn**  **# Sleeve LH,**  **Stamped 4**  H HV/HC Power Conn Sleeve H HV/HC Power **1** Stainless Steel **# 0.0283 lb**  **# 0.0283 lb**  LH, Material Conn Sleeve # LH, Material 2 H HV/HC Power Conn Sleeve H HV/HC Power 1 Commodity # 0.0016 lb # 0.0016 lb Seal Conn Sleeve Pricing Seal **1 H HV/HC Pwr Feed Wire Term**  **H HV/HC Pwr 2** **SBR #**  **0.0080 lb #**  **0.0160 lb Seal**  **Feed Wire Term Seal**  **2** H HV/HC Pwr Feed Wire Term H HV/HC Pwr **1** SBR **# 0.0080 lb**  **# 0.0160 lb**  Seal, Material Feed Wire Term Seal, Material 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) H HV/HC Control Harness,**  **H HV/HC** 

### 1 **Commodity** 

### # **0.0050 lb 0.0050 lb**  **Seal Control**  **Pricing Harness, Seal**  **2** H HV/HC Control Harness, Seal H HV/HC **1** Commodity **# 0.0050 lb**  **# 0.0050 lb**  Material Control Pricing Harness, Seal Material **1 H TA** **CM Power Feed Wire H TA** **CM Power 2** **Commodity #**  **0.0779 lb #**  **0.1557 lb Feed Wire**  **Pricing 1**  **H HV/HC Pwr Conn Ground H HV/HC Pwr**  **2 Stainless Steel**  **# 0.0067 lb**  **# 0.0134 lb**  **Sleeve Conn Ground**  **Sleeve 2** **H HV/HC Pwr Conn Ground H HV/HC Pwr**  **1 Stainless Steel**  **# 0.0067 lb**  **# 0.0134 lb**  **Sleeve, Stamped Conn Ground**  **# Sleeve,**  **Stamped 3** H HV/HC Pwr Conn Ground H HV/HC Pwr **1** Stainless Steel **# 0.0067 lb**  **# 0.0134 lb**  Sleeve, Material Conn Ground # Sleeve, Material **1 H TA** **CM Control Harness H TA** **CM 1**  **Commodity #**  **0.0118 lb #**  **0.0118 lb Control**  **Pricing Harness**  **1** H HV/HC Control Harness, TPA H HV/HC **1** Commodity **# 0.0003 lb**  **# 0.0003 lb**  H HV/HC Control Harness, TPA H HV/HC Commodity **0.0003 lb 0.0003 lb**  Seal Control Pricing Harness, TPA Seal 1 H HV/HC Control Harness, TPA H HV/HC 1 Commodity # 0.0005 lb # 0.0005 lb Control Pricing Harness, TPA 0 H Bolt, Main Power TACM H Bolt, Main 3 Commodity ## 0.0130 lb ### 0.0390 lb Power TACM Pricing 0 H Nut, Main Power Lead H Nut, Main 1 Commodity ## 0.0008 lb ### 0.0008 lb Power Lead Pricing 0 H Nut, Main Power Lead H Nut, Main 1 Commodity ## 0.0008 lb ### 0.0008 lb Power Lead Pricing **0 H Saftey** 

**Switch, Cover H Saftey**  **1 ##**  **0.0600 lb ###**  **0.0600 lb Disconnect**  **Switch, Cover Disconnect**  **0** H Bolt, Disconnect Switch H Bolt, **1** Commodity **## 0.0110 lb**  **### 0.0110 lb**  Disconnect Pricing Switch



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 0**  **H Cover Transaxle H Cover**  

### 1 **## 5.1672 lb**  **## 5.1672 lb**  **Electronics Transaxle**  **Electronics 1**  **H Cover and Tab A ssembly**  **H Cover and 1**  **# 5.1518 lb**  **# 5.1518 lb** 

**Tab A ssembly**  **2 H Cover Transaxle**  **H Cover 1**  **Galvinized #**  **5.1450 lb #**  **5.1450 lb Electronics, Washed**  **Transaxle Steel - G60**  **Electronics, Washed**  **3 H Cover Transaxle**  **H Cover 1**  **Galvinized #**  **5.1450 lb #**  **5.1450 lb Electronics, Stamped**  **Transaxle Steel - G60**  **Electronics, Stamped**  **4** H Cover Transaxle Electronics, H Cover **1** Galvinized **# 5.1450 lb**  **# 5.1450 lb**  Raw Material Transaxle Steel - G60 Electronics, Raw Material **2 H Tab, Cover Electronics,**  **H Tab, Cover 1**  **Galvinized #**  **0.0068 lb #**  **0.0068 lb Washed**  **Electronics, Steel - G60**  **Washed 3** **H Tab, Cover Electronics, H Tab, Cover**  **1 Galvinized**  **# 0.0068 lb**  **# 0.0068 lb**  **Stamped Electronics,**  **Steel - G60 Stamped**  **4** H Tab, Cover Electronics, Raw H Tab, Cover **1** Galvinized **# 0.0068 lb**  **# 0.0068 lb**  Material Electronics, Steel - G60 Raw Material **1 H Clip, Safety** 

**Switch H Clip, Safety**  **1 PBT**  **# 0.0142 lb**  **# 0.0142 lb**  **Switch 2**  H Insert, Blade Terminal, Safety H Insert, Blade **1** Commodity **# 0.0020 lb**  **# 0.0020 lb**  Switch Terminal, Pricing Safety Switch 2 H Clip, Safety Switch, Raw H Clip, Safety 1 PBT # 0.0122 lb # 0.0122 lb Material Switch, Raw Material 1 H Label, Cover Electronics, HV H Label, Cover 1 Commodity # 0.0004 lb # 0.0004 lb Electronics, HV Pricing 1 H Label, Cover Electronics, Info H Label, Cover 1 Commodity # 0.0008 lb # 0.0008 lb Electronics, Info Pricing **0 H Gasket Trans Elec Cover**  **H Gasket 1**  **Cork ##**  **0.0570 lb ###**  **0.0570 lb Trans Elec**  **Cover 0**  H Bolt Trans Axle Cover H Bolt Trans **#** Commodity **## 0.0130 lb**  **### 0.1950 lb**  Axle Cover Pricing 

## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

## H Transaxle A**ssembly**

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 0 H Stud, Cover Electronics H Stud, Cover 

### 7 Commodity 

### ## 0.0170 lb ## 0.1190 lb Electronics Pricing **0 H Shift Position Sensor**  **H Shift 1**  **## 0.2680 lb**  **### 0.2680 lb**  **Position Sensor**  **0** H Bolt, Shift Pos. Sensor H Bolt, Shift **2** Commodity **## 0.0180 lb**  **### 0.0360 lb**  Pos. Sensor Pricing **0 H A** **rm, Shift Pos. Sensor H A** **rm, Shift 1**  **## 0.0940 lb**  **### 0.0940 lb**  **Pos. Sensor 0**  H Washer, Shift Arm. H Washer, Shift **1** Commodity **## 0.0050 lb**  **### 0.0050 lb**  Arm. Pricing 0 H Nut, Shift Arm H Nut, Shift Arm 1 Commodity ## 0.0080 lb ### 0.0080 lb Pricing 

## Assembly Totals 

## Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

### Piece Cost (Total): # **Analyzed Subs: Unanaly**  **zed Subs:**# 

### Unanalyzed Subs: 

### Weight (Total): 226.1770 lb

**Parts:** # 

### Parts: **Fasteners:** # 

### Fasteners: **Parts+Unanaly**

**zed:**# 

### Parts+Unanalyzed:



## Design Profit®

Page #of# Copyright 2005© Munro & Associates, Inc.

# 35.5847 lb

**31.4700 lb**

**31.4700 lb**

**31.4700 lb**

### 0.0285 lb

### 0.0463 lb

### 0.0177 lb**1.3870 lb 0.0055 lb** 

### 0.0575 lb

### 0.0080 lb**1.5800 lb**

### 3.1000 lb

**3.1000 lb**

**4.7000 lb**

**4.1150 lb 2.5000 lb** 

### 0.5664 lb

**0.0055 lb**

### 0.0250 lb

### 0.0050 lb

**19.8700 lb**

**19.8700 lb**

### 0.0726 lb**8.1700 lb**

**8.1700 lb 1.8430 lb** 

**13.2550 lb**

### Weight (Total)

**13.2550 lb**

**13.2550 lb 3.1250 lb** 

### 0.0232 lb

**0.3996 lb**

### 0.1636 lb

### 0.0300 lb**3.4300 lb**

**3.4300 lb**

### 0.0116 lb

**0.1998 lb**

**0.1998 lb**

### 0.1415 lb

### 0.0015 lb**5.0400 lb**

**5.0400 lb**