SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 1 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

REVISION TRANSMITTAL SHEET

This sheet transmits Revision 01 to Service Bulletin 22CXX-0100-35-003 

REASON FOR REVISION

Affected part numbers had been limited to really delivered ones. 

NOTES: The Service Bulletin is fully re-printed. 

 Bars on the right margin identify the changes 

REVISION SEQUENCE

ORIGINAL: MAR/17/2011 

Revision 1: DEC/20/2011 

Date: DEC/20/2011 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 2 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

ATA SYSTEM: 35 

TITLE: OXYGEN – CHEMICAL PASSENGER EMERGENCY OXYGEN CONTAINERIMPROVEMENT OF THE MASK HOSE CONNECTION 

1. PLANNING INFORMATION

A. EFFECTIVITY 

This service bulletin is applicable to all chemical oxygen container assemblies 

Type II (15/22 Minutes) that are listed below. 

Spare units may be affected as well 

(1) Part numbers of the affected passenger emergency oxygen container assemblies: 

Part Numbers Type II 15 Min. Part Numbers Type II 22 Min. 

22C15L120080100

22C15L120100100

22C15L120120100

22C15L120220100

22C15L120280100

22C15L120640100

22C15L150020100

22C15L150320100

22C15L150460100

22C15L150640100

22C15L240080100

22C15L240100100

22C15L240120100

22C15L240220100

22C15L240280100

22C15L240320100

22C15L240640100

22C22L120100100 

22C22L120220100 

22C22L150020100 

22C22L150040100 

22C22L150460100 

22C22L240100100 

22C22L240220100 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 3 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

(2) Serial numbers of the affected passenger emergency oxygen container 

assemblies are listed below: 

from ARBA-0000 to ARBA-9999 

from ARBB-0000 to ARBB-9999 

from ARBC-0000 to ARBC-9999 

from ARBD-0000 to ARBD-9999 

from ARBE-0000 to ARBE-9999 

from BEBF-0000 to BEBF-9999 

from BEBH-0000 to BEBH-9999 

from BEBK-0000 to BEBK-9999 

from BEBL-0000 to BEBL-9999 

from BEBM-0000 to BEBM-9999 

NOTE: As far as still available at the Airbus final assembly line a few aircraft have 

already been reworked before handover to the operator .Those units have 

been marked with a green dot on the test button label as shown below and do 

not need further rework. 

B. CONCURRENT REQUIREMENTS

Not Applicable 

C. REASON

During manufacturing at the manufacturer facility particles had been detected in the 

oxygen generator manifolds. Investigation revealed that those particles (chips) are chafed 

from the mask hoses when installed onto the generator outlets. It was found out that a 

defective mask hose installation device has caused the chips. Such chips may reduce or 

block the oxygen supply. 

A replacement of the manifold is necessary. 

Green Dot 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 4 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

D. DESCRIPTION

This Service Bulletin specifies the replacement of the Manifold. 

(See Para. 3. ACCOMPLISHMENT INSTRUCTIONS of this SB) 

E. COMPLIANCE

Mandatory 

F. APPROVAL

The technical content of this Service Bulletin has been approved under the authority of the 

EASA Design Organisation Approval No. EASA.21J.031. 

G. MANPOWER

For 22C15 – 0100 Series Oxygen Container 

This Service Bulletin may be accomplished on the Aircraft or in the workshop. The 

estimated time to do the work in this Service Bulletin is 0.30 hours. 

(1) Open the door of the oxygen container. 

(2) Remove and secure the mask assemblies with rubber bands against uncoiling 

(preferable by a second person). Disconnect the mask lanyards (remain attached 

to the release pin) at the mask assemblies. 

(3) Remove the manifold together with mask hoses from the oxygen generator, cut 

the mask hoses from the manifold fittings. Discard the manifold. 

(4) Install the mask hoses to the fittings of a new manifold, install the manifold back to 

the oxygen generator. 

(5) Connect the mask lanyards to the mask assemblies. 

Repack the oxygen mask assemblies and close the door assy. 

(6) Do a manual door release test with test button in test position. 

For 22C22 – 0100 Series Oxygen Container 

This Service Bulletin is recommended to be performed in a workshop within the following 

approximate man-hours and elapsed time of 0.3 hours.

NOTE: The man-hours and elapsed time do not include the removal/installation of the 

oxygen generator from/to the aircraft. 

(7) Open the door of the oxygen container, secure the mask assemblies with a rubber 

band, remove the oxygen generator together with the mask assemblies. 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 5 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

Disconnect the mask lanyards (remain attached to the release pin) at the mask 

assemblies 

(8) Remove the manifold together with mask hoses from the oxygen generator, cut 

the mask hoses from the manifold fittings. Discard the manifold. 

(9) Install the mask hoses to the fittings of a new manifold, install the manifold back to 

the oxygen generator. 

(10) Connect the mask lanyards to the mask assemblies. 

(11) Install the oxygen generator together with the mask assemblies back into the 

container. Repack the oxygen mask assemblies and close the door assy. 

(12) Do a manual door release test with test button in test position. 

H. WEIGHT AND BALANCE 

Weight: not affected 

Balance: not affected 

J. REFERENCE 

This Service Bulletin is covered by Aircraft Inspection Service Bulletin Number 

A320-35-1047. 

CMM 35-22-25, (D1379) 

K. PUBLICATION AFFECTED 

CMM 35-22-25 (D1379) 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 6 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

2. MATERIAL INFORMATION

A. MATERIAL COST AND AVAILABILITY

The cost of the Service Bulletin application are: Free of Charge (FOC) 

For part procurements and warranty claim please contact: 

BE Aerospace Systems GmbH 

Revalstrasse 1 

23560 Lübeck 

GERMANY 

Cage Code : D1379 

Tel: (49) 451 4093-2976 

Fax: (49) 451 4093-4488 

e-mail: dieter_heins@beaerospace-systems.com 

B. INDUSTRIE SUPPORT INFORMATION

NOTE: It is recommended that completion of this Service Bulletin be performed by 

authorized personnel only. It is recommended to perform this SB work in a 

workshop. Customized solutions may be negotiated separately. 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 7 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

C. MATERIAL NECESSARY FOR EACH OXYGEN CONTAINER ASSY

The following Table shows all parts necessary to perform this SB work 

New PNR Keyword Old PNR 

Type of 

Container / 

Qty/Container Price 

22C15 22C22 

E63282-01 Manifold 2P E63282-01 1 FOC 

E63281-00 Manifold 2P E63281-00 1 FOC 

E71070-00 Pin,Grooved 

(as required) E71070-00 2 2 FOC 

E20274-06 O-Ring E20274-06 1 1 FOC 

E61063-00 Disc, Spring loaded 

(as required) E61063-00 1 1 FOC 

E63047-00 Cable Tie E63047-00 1 FOC 

D. TOOLING – PRICE AND AVAILABILITY

Special Tools Part 

Number 

Price / 

Availability Source 

Manual Release Tool E60100-00 (D1379) 

Rubber bands - - - - Local Purchase 

Mask Hose Assembly Tool 2231070 (D1379) 

Cutter Knife, Hose Cutter - - - - Local Purchase 

Removal Tool (removal of grooved pins) E61088-00 (D1379) 

Marker, permanent (green color) STABILO - - Local Purchase 

Pointed Pliers - - Local Purchase 

Pliers (Warning Flag installation) E71516-00 (D1379) 

Warning Flag Assembly (as required) E71401-00 (D1379) 

Cable Tie Pliers 2231453 (D1379) 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 8 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

3. ACCOMPLISHMENT INSTRUCTIONS

A. GENERAL 

General service information is given within the component maintenance manuals. 

WARNING: STRICTLY OBEY THE PROCEDURES FOR THE USE OF OXYGEN 

EQUIPMENT. DO NOT USE ANY OIL, GREASE, HYDRO CARBONS 

OR OTHER LUBRICANTS MADE FROM PETROLEUM IN THE 

WORK AREA OF THIS OXYGEN EQUIPMENT. THIS CAN CAUSE A 

DANGEROUS FIRE HAZARD. 

B. LIST OF MATERIALS 

New PNR Keyword Old PNR 

Type of 

Container / 

Qty/Container 

Inst/Disp 

22C15 22C22 

E63282-01 Manifold 2P E63282-01 1 Replaced 

E63281-00 Manifold 2P E63281-00 1 Replaced 

E71070-00 Pin,Grooved 

(as required) E71070-00 2 2 On Condition 

E20274-06 O-Ring E20274-06 1 1 Replaced 

E61063-00 

Disc, Spring 

loaded 

(as required) 

E61063-00 1 1 On Condition 

E63047-00 Cable Tie E63047-00 1 FOC 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 9 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

Special Tools Part 

Number Source 

Manual Release Tool E60100-00 (D1379) 

Rubber bands - - Local Purchase 

Mask Hose Assembly Tool 2231070 (D1379) 

Cutter Knife, Hose Cutter - - Local Purchase 

Pin Removal Tool ( for grooved pins) E61088-00 (D1379) 

Marker, permanent (green color) STABILO Local Purchase 

Pointed Pliers - - Local Purchase 

Cable Tie Pliers 2231453 (D1379) 

Pliers (Warning Flag installation) E71516-00 (D1379) 

Warning Flag Assembly (as required) E71401-00 (D1379) 
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 10 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

FOR 22C15-0100 CONTAINER ASSEMBLIES (SB ACCOMPLISHMENT ON 

AIRCRAFT OR IN THE WORKSHOP) 

C. DISASSEMBLY 

WARNING: STRICTLY OBEY THE PROCEDURES FOR USE OF OXYGEN 

EQUIPMENT. DO NOT USE ANY OIL, GREASE OR OTHER 

LUBRICANTS MADE FROM PETROL IN THE WORK AREA OF THIS 

OXYGEN EQUIPMENT. THIS CAN CAUSE A DANGEROUS FIRE 

HAZARD RESULTING IN SERIOUS PERSONAL INJURY OR DEATH. 

CAUTION: IN GENERAL THE WORK ON OXYGEN EQUIPMENT REQUIRES THE 

USE OF LINT-FREE GLOVES. HOWEVER SOME STEPS OF THIS 

REWORK MAY BE HINDERED WHEN WEARING GLOVES. 

THEREFORE THIS REWORK IS RECOMMENDED TO BE DONE WITH 

DRY AND CLEAN FINGERS. ENSURE YOUR FINGERS ARE DRY AND 

CLEAN. 

(1) Open the Door Assy as follows: 

CAUTION: EXERCISE CAUTION WITH THE CONTAINER DOOR. IT IS SPRINGLOADED, CAN SNAP AWAY AND PUSH OUT THE MASK 

ASSEMBLIES. SET THE TEST LEVER INTO TEST POSITION (HOLD 

THE DOOR BY HAND) WHEN YOU RELEASE IT WITH THE RELEASE 

TOOL PNR E60100-00. AFTER RELEASE LET THE DOOR CAREFULLY 

AND SLOWLY MOVE INTO ITS FULLY OPEN POSITION. 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS WHEN YOU 

OPEN THE DOOR ASSY, AN ACCIDENTAL PULL CAN REMOVE THE 

RELEASE PIN FROM THE OXYGEN GENERATOR ASSY AND START 

THE FLOW OF OXYGEN THAT CANNOT BE STOPPED. 

(a) Set the test button into the test position. 

(b) Put the manual release tool PNR E60100-00 into the release access hole 

of the door assembly. Unlock the door latch with a slight push. The door 

must open a few degrees (See Figure 1). 

(c) Remove the manual release tool PNR E60100-00 from the manual 

release access hole. 

CAUTION: EXERCISE CAUTION WITH THE MASK ASSEMBLIES. WHEN 

YOU OPEN THE CONTAINER DOOR THE MASKS WILL FALL 

OUT AND BECOME UNCOILED. 

PREFERABLY OPEN THE DOOR WITH A SECOND PERSON 

THAT KEEPS THE MASKS INSIDE THE CONTAINER. 
SERVICE BULLETIN 

22CXX-0100-35-003 

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DEC/20/2011 SB 22CXX-0100-35-003

(d) Hold the door in position by hand and reset the test button back to its 

operational position. Carefully let the door move into its fully open position 

(min. 180°). Make sure the masks do not become uncoiled. 

Figure 1 

(e) Put a rubber band around the packed mask assemblies. This makes sure 

the mask tubes do not become uncoiled and the breathing bags are held 

in position within the mask facepiece (See Figure 2). 

Figure 2 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS WHEN 

YOU DISCONNECT THEM FROM THE SNAP HOOKS OF THE 

MASKS. AN ACCIDENTAL PULL CAN REMOVE THE RELEASE 

PIN FROM THE OXYGEN GENERATOR ASSY AND START 

THE FLOW OF OXYGEN THAT CANNOT BE STOPPED. 

Rubber Band
SERVICE BULLETIN 

22CXX-0100-35-003 

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(f) Disconnect the white mask lanyards from the masks. 

(3) Removal of the Manifold 

(a) Use the Pin Removal Tool PNR E61088-00 and carefully push the two 

grooved pins out until you can catch them with a pointed pliers as shown 

on Figure 3. Then fully pull out the grooved pins from the manifold. 

Figure 3 

(b) Carefully remove (by slightly turning and pulling) the manifold together 

with the mask hoses from the oxygen generator. 

(c) Remove the disc together with the compression spring from the manifold 

(See Figure 4). 

Pin Removal 

Tool E61088-00

Mask Hose Manifold
SERVICE BULLETIN 

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Figure 4 

(d) Use a Hose Cutter and cut the mask hoses at the fitting end (maximum 

distance of 2 mm to the fitting end) of the manifold (See Figure 5). 

CAUTION: ENSURE THAT THE REMAINING MASK HOSES ARE CLEAN 

FROM ANY ABRASION. REMOVE ANY ABRASION IF 

REQUIRED. 

Figure 5 

(e) Discard the manifold. 

(f) Remove the O-ring PNR E20274-06 from the first groove of the oxygen 

generator outlet port. Discard the O-ring. (See Figure 6) 

Hose Cutter

Mask Hose 

Manifold

Manifold

Compression 

Spring

Disc 

Silicone Ring
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

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Page 14 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

Figure 6 

O-ring 

E20274-06

O-ring 

location: - 

first groove
SERVICE BULLETIN 

22CXX-0100-35-003 

Original Issue 

MAR/17/2011 

Page 15 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

FOR 22C15-0100 CONTAINER ASSEMBLIES (SB ACCOMPLISHMENT ON 

AIRCRAFT OR IN THE WORKSHOP) 

D. ASSEMBLY 

WARNING: STRICTLY OBEY THE PROCEDURES FOR USE OF OXYGEN 

EQUIPMENT. DO NOT USE ANY OIL, GREASE OR OTHER 

LUBRICANTS MADE FROM PETROL IN THE WORK AREA OF THIS 

OXYGEN EQUIPMENT. THIS CAN CAUSE A DANGEROUS FIRE 

HAZARD RESULTING IN SERIOUS PERSONAL INJURY OR DEATH. 

CAUTION: IN GENERAL THE WORK ON OXYGEN EQUIPMENT REQUIRES THE 

USE OF LINT-FREE GLOVES. HOWEVER SOME STEPS OF THIS 

REWORK MAY BE HINDERED WHEN WEARING GLOVES. 

THEREFORE THIS REWORK IS RECOMMENDED TO BE DONE WITH 

DRY AND CLEAN FINGERS. ENSURE YOUR FINGERS ARE DRY AND 

CLEAN. 

(1) Installation of the Manifold 

(a) Put a new O-ring in the first groove of the oxygen generator outlet port 

(See Figures 6 and 7). 

Figure 7 

CAUTION: ALWAYS USE A NEW MANIFOLD. A DEFECTIVE MANIFOLD 

MAKES THE OXYGEN GENERATOR UNSERVICEABLE. 

(b) If the used manifold has free flow and no damage, you can use it again. 

CAUTION: ENSURE THAT THE MANIFOLD IS EQUIPPED WITH A BLUE SILICON 

RING USED AS A SAFETY RELIEF VALVE AS SHOWN IN FIGURE 4. 

Outlet port 

O-ring 

E20274-06
SERVICE BULLETIN 

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(c) Move the mask hoses over the cylindrical part of the manifold fitting as 

shown on Figure 8. 

Figure 8 

(d) Put the manifold together with the mask hoses on the Mask Hose 

Assembly Tool PNR. 2231070 . 

(e) Moderately operate the levers of the Mask Hose Assembly Tool PNR. 

2231070 and move the mask hoses on the fittings of the manifold until the 

tube touches the manifold housing as shown on Figure 9. Do not use 

excessive force when pushing the hoses onto the fitting as this may 

damage the manifold or the Mask Hose Assembly Tool. 

Then remove the manifold from the Assembly Tool. 

Figure 9 

(f) If necessary, use a new spring loaded disc PNR E61063-00. 

Mask Hose 

Manifold

Mask Hose 

Manifold Mask Hose Assembly 

Tool PNR. 2231070
SERVICE BULLETIN 

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CAUTION: MAKE SURE THE SPRING LOADED DISC PNR E61063-00 HAS 

THE CORRECT POSITION. THE DISC MUST BE INSTALLED 

WITH THE COMPRESSION SPRING FIRST INTO THE 

MANIFOLD. IF THE DISC HAS NOT THE CORRECT POSITION 

THE OXYGEN GENERATOR IS NOT SERVICEABLE. 

(g) Put the assembled disc with the compression spring first into the manifold. 

(See Figures 4 and 10).

Figure 10 

CAUTION: DO NOT APPLY UNCONTROLLED FORCE TO THE MANIFOLD 

DURING INSTALLATION AND EXERCISE CAUTION WITH THE 

O-RING PNR E20274-06. TOO MUCH FORCE CAN CAUSE 

DAMAGE TO THE O-RING. ENSURE THAT THE GROOVED 

PINS ARE IN THE CORRESPONDING RECESS OF THE 

GENERATOR OUTLET. THE GROOVED PINS MUST NOT BE 

PUSHED INTO THE O-RING RECESS. A DEFECTIVE O-RING 

MAKES THE OXYGEN GENERATOR UNSERVICEABLE. 

(h) Carefully install the assembled manifold on the generator outlet port. Do 

this by slightly turning and pushing (See Figure 11). Make sure you do not 

damage the O-ring PNR E20274-06. 

Compression 

Spring

Disc
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Figure 11 

(i) Attach the manifold to the generator outlet port with two grooved pins 

PNR E71070-00. 

(2) Final Assembly 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS WHEN 

YOU CONNECT THEM TO THE SNAP HOOKS OF THE 

MASKS. AN ACCIDENTAL PULL CAN REMOVE THE RELEASE 

PIN FROM THE OXYGEN GENERATOR ASSY AND START 

THE FLOW OF OXYGEN THAT CANNOT BE STOPPED. 

CAUTION: MAKE SURE THE ROUTING OF LANYARDS AND MASK 

SUPPLY TUBES GOES OVER THE TOP SIDE OF THE 

EJECTOR CRADLE. 

IF THE ROUTING OF THE LANYARDS AND MASK SUPPLY 

TUBES GOES BELOW THE EJECTOR CRADLE THE 

CONTAINER IS NOT SERVICEABLE. 

(a) Use the pointed pliers to connect the mask lanyards to the snap hooks of 

the mask. Make sure you connect only one lanyard to each snap hook 

(See Figure 12) and the lanyard route goes over the top side of the ejector 

cradle. 
SERVICE BULLETIN 

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Figure 12 

(b) Remove the rubber bands from the masks. 

(c) Restore the masks in the oxygen container assembly (preferably with a 

second person) as shown on the mask installation instruction label in the 

inside of the container door. 

CAUTION: MAKE SURE THAT NO ITEMS ARE BETWEEN THE DOOR 

AND THE CONTAINER BEFORE YOU CLOSE THE DOOR. DO 

NOT APPLY UNCONTROLLED FORCE TO THE DOOR 

DURING CLOSING. YOU CAN CAUSE DAMAGE TO THE 

DOOR. A DEFECTIVE DOOR MAKES THE CONTAINER 

UNSERVICEABLE. 

CAUTION: MAKE SURE THE ROUTING OF LANYARDS AND MASK 

SUPPLY TUBES GOES OVER THE TOP SIDE OF THE 

EJECTOR CRADLE. 

IF THE ROUTING OF THE LANYARDS AND MASK SUPPLY 

TUBES GOES BELOW THE EJECTOR CRADLE THE 

CONTAINER IS NOT SERVICEABLE. 

(d) Push the door down at its hinge side first until the sliding hinges are 

locked (small click). 

(e) Set the door in closed position and push it tightly and gradually down on 

both sides (in the area of the locking hooks) until it is safely locked by the 

locking hooks with a click. 

(f) Push the right hand side to set test button into the test position. 

(g) Put the manual release tool PNR E60100 into the release access hole of 

the door. Unlock the door latch with a slight push. The door must open a 

few degrees and stops at the test position (held by the hook of the test 

button). 

Pointed Pliers

Snap Hook

Mask 

Lanyard 
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(h) Use a STABILO permanent marker and make a green dot on the inside of 

the test button as shown on Figure 13. This dot shows that this Service 

Bulletin has been successfully accomplished on the oxygen container. 

Figure 13 

(i) Push tightly and equally on both sides of the door until it locks at both 

locking hooks with a click. 

Green Dot

Test Button 

in test 

position
SERVICE BULLETIN 

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Original Issue 

MAR/17/2011 

Page 21 of 38 

Rev.: 1 

DEC/20/2011 SB 22CXX-0100-35-003

FOR 22C22 – 0100 CONTAINER ASSEMBLIES (SB ACCOMPLISHMENT IN A 

WORK-SHOP) 

E. DISASSEMBLY 

WARNING: STRICTLY OBEY THE PROCEDURES FOR USE OF OXYGEN 

EQUIPMENT. DO NOT USE ANY OIL, GREASE OR OTHER 

LUBRICANTS MADE FROM PETROL IN THE WORK AREA OF THIS 

OXYGEN EQUIPMENT. THIS CAN CAUSE A DANGEROUS FIRE 

HAZARD RESULTING IN SERIOUS PERSONAL INJURY OR DEATH. 

CAUTION: IN GENERAL THE WORK ON OXYGEN EQUIPMENT REQUIRES THE 

USE OF LINT-FREE GLOVES. HOWEVER SOME STEPS OF THIS 

REWORK MAY BE HINDERED WHEN WEARING GLOVES. 

THEREFORE THIS REWORK IS RECOMMENDED TO BE DONE WITH 

DRY AND CLEAN FINGERS. ENSURE YOUR FINGERS ARE DRY AND 

CLEAN. 

(1) Put the oxygen container on a soft, clean and flat surface so that the door assy 

shows face up and the test button is in front of you. 

(2) Open the Door Assy as follows: 

CAUTION: EXERCISE CAUTION WITH THE CONTAINER DOOR. IT IS SPRINGLOADED, CAN SNAP AWAY AND PUSH OUT THE MASK 

ASSEMBLIES. HOLD THE DOOR DOWN BY HAND (OR SET THE TEST 

LEVER INTO TEST POSITION) WHEN YOU RELEASE IT WITH THE 

RELEASE TOOL PNR E60100-00. AFTER RELEASE LET THE DOOR 

CAREFULLY AND SLOWLY MOVE INTO ITS FULLY OPEN POSITION. 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS WHEN YOU 

OPEN THE DOOR ASSY, AN ACCIDENTAL PULL CAN REMOVE THE 

RELEASE PIN FROM THE OXYGEN GENERATOR ASSY AND START 

THE FLOW OF OXYGEN THAT CANNOT BE STOPPED. 

(a) Set the test button into the test position. 

(b) Put the manual release tool PNR E60100-00 into the release access hole 

of the door assembly. Unlock the door latch with a slight push (See Figure 

14). The door must open a few degrees. 

(c) Remove the manual release tool PNR E60100-00 from the manual 

release access hole. 

CAUTION: EXERCISE CAUTION WITH THE MASK ASSEMBLIES. WHEN 

YOU OPEN THE CONTAINER DOOR THE MASKS WILL FALL 

OUT AND BECOME UNCOILED. 

PREFERABLY OPEN THE DOOR WITH A SECOND PERSON 

THAT KEEPS THE MASKS INSIDE THE CONTAINER. 
SERVICE BULLETIN 

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(d) Hold the door down by hand and reset the test button back to its 

operational position. Carefully let the door move into its fully open position 

(min. 180°). Make sure the masks do not become uncoiled. 

Figure 14 

(e) Put a rubber band around the packed mask assemblies. This makes sure 

the mask tubes do not become uncoiled and the breathing bags remain in 

position within the mask facepiece (See Figure15). 

Figure 15 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS WHEN 

YOU DISCONNECT THEM FROM THE SNAP HOOKS OF THE 

MASKS. AN ACCIDENTAL PULL CAN REMOVE THE RELEASE 

PIN FROM THE OXYGEN GENERATOR ASSY AND START 

THE FLOW OF OXYGEN THAT CANNOT BE STOPPED. 

Rubber Band
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(f) Disconnect the white mask lanyards from the snap hooks of the masks. 

(g) Carefully put the mask lanyards over the side wall to the outside of the 

container. Make sure you do not pull at the lanyards they are connected to 

the release pin (See CAUTION above Step (f)). 

(h) Remove the masks from the ejector cradle of the door and put them near 

to the container on a clean surface (See Figure 16). 

(3) Removal of the Oxygen Generator from the Container (See Figure 16) 

(a) Pull the ejector cradle of the door loose from the hook fastener of the 

container (Velcro connection). 

Figure 16 (15 Min. Unit shown) 
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(b) Loosen the generator mounting clamp. 

(c) Hold the generator mounting clamp back. Then carefully lift the oxygen 

generator together with the mask hoses from the container. Put the parts 

near the container on a dry, clean (free of oil) surface. 

(d) Use pliers flag E71516-00 to install the WARNING flag assembly on the 

oxygen generator starter side if required (See figure 17). 

Figure 17 

(4) Removal of the Manifold from the Oxygen Generator 

(a) Use the Pin Removal Tool PNR E61088-00 and carefully push the two 

grooved pins out until you can catch them with a pointed pliers as shown 

on Figure 18. Then fully pull out the grooved pins from the manifold. 
SERVICE BULLETIN 

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Figure 18 (15 Min. Unit shown) 

(b) Very carefully remove (by slightly turning and pulling) the manifold 

together with the mask hoses from the oxygen generator. 

(c) Remove the disc PNR E60061-00 together with the compression spring 

PNR E61062-00 from the manifold (See Figure 19). 

Figure 19 

(d) Use a Hose Cutter and cut the mask hoses at the fitting end (maximum 

distance of 2 mm to the fitting end) of the manifold (See Figure 20). 

Manifold

Compression 

Spring

Disc 

Pin Removal 

Tool E61088-00

Mask Hose Manifold

Silicone Ring 
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Figure 20 

CAUTION: ENSURE THAT THE REMAINING MASK HOSES ARE CLEAN 

FROM ANY ABRASION. REMOVE ANY ABRASION IF 

REQUIRED. 

(e) Visually check the mask hoses for silicon abrasion (chips). Remove any 

abrasion if required. 

(f) Discard the manifold. 

(g) Remove the O-ring PNR E20274-06 from the first groove of the oxygen 

generator outlet port. Discard the O-ring. (See Figure 21) 

Hose Cutter

Mask Hose 

Manifold
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Figure 21 (15 Min. Unit shown) 

O-ring 

E20274-06

O-ring 

location: - 

first groove
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F. ASSEMBLY 

WARNING: STRICTLY OBEY THE PROCEDURES FOR USE OF OXYGEN 

EQUIPMENT. DO NOT USE ANY OIL, GREASE OR OTHER 

LUBRICANTS MADE FROM PETROL IN THE WORK AREA OF THIS 

OXYGEN EQUIPMENT. THIS CAN CAUSE A DANGEROUS FIRE 

HAZARD RESULTING IN SERIOUS PERSONAL INJURY OR DEATH. 

CAUTION: IN GENERAL THE WORK ON OXYGEN EQUIPMENT REQUIRES THE 

USE OF LINT-FREE GLOVES. HOWEVER SOME STEPS OF THIS 

REWORK MAY BE HINDERED WHEN WEARING GLOVES. 

THEREFORE THIS REWORK IS RECOMMENDED TO BE DONE WITH 

DRY AND CLEAN FINGERS. ENSURE YOUR FINGERS ARE DRY AND 

CLEAN. 

(1) Installation of the Manifold 

(a) Put a new O-ring in the first groove of the oxygen generator outlet port 

(See Figures 21 and 22). 

Figure 22 (15 Min. Unit shown) 

CAUTION: IF YOU ARE NOT SURE THE MANIFOLD IS SERVICEABLE OR 

NOT, ALWAYS USE A NEW MANIFOLD. A DEFECTIVE 

MANIFOLD MAKES THE OXYGEN GENERATOR 

UNSERVICEABLE. 

(b) If the used manifold has free flow and no damage, you can use it again. 

CAUTION: ENSURE THAT THE MANIFOLD IS EQUIPPED WITH A 

BLUE SILICON RING USED AS A SAFETY RELIEF VALVE 

AS SHOWN IN FIGURE 4. 

(c) Move the mask hoses over the recessed part of the manifold fitting as 

shown on Figure 23. 

Outlet port 

O-ring 

E20274-06
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Figure 23 

(d) Put the manifold together with the mask hoses on the Mask Hose 

Assembly Tool PNR. 2231070 .

Figure 24 

Mask Hose 

Manifold 

Fitting

Mask Hoses 

Mask Hose Assembly 

Tool PNR. 2231070
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(e) Moderately operate the levers of the Mask Hose Assembly Tool PNR. 

2231070 and move the mask hoses on the fittings of the manifold until the 

tube touches the manifold housing as shown on Figure 25. Do not use 

excessive force when pushing the hoses onto the fitting as this may 

damage the manifold or the Mask Hose Assembly Tool. 

Then remove the manifold from the Assembly Tool. 

Figure 25 

(f) Use the Cable Tie Pliers 2231453 (must be adjusted to a torque value of 

120 N +/-10 N) and install the cable tie(s) PNR E63047-00 on the 

manifold fittings as shown on Figure 26 to 27. 

Figure 26 

Mask Hose Assembly 

Tool PNR. 2231070

Cable Tie PNR 

E60047-00
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Figure 27 

(g) If necessary, use a new spring loaded disc PNR E61063-00 

CAUTION: MAKE SURE THE SPRING LOADED DISC PNR E61063-00 HAS 

THE CORRECT POSITION. THE DISC MUST BE INSTALLED 

WITH THE COMPRESSION SPRING FIRST INTO THE 

MANIFOLD. IF THE DISC HAS NOT THE CORRECT POSITION 

THE OXYGEN GENERATOR IS NOT SERVICEABLE. 

(h) Put the assembled disc with the compression spring first into the manifold. 

(See Figure 28).

Cable Tie Pliers 

PNR 2231453
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Figure 28 

CAUTION: DO NOT APPLY UNCONTROLLED FORCE TO THE MANIFOLD 

DURING INSTALLATION AND EXERCISE CAUTION WITH THE 

O-RING PNR E20274-06. TOO MUCH FORCE CAN CAUSE 

DAMAGE TO THE O-RING. ENSURE THAT THE GROOVED 

PINS ARE IN THE CORRESPONDING RECESS OF THE 

GENERATOR OUTLET. THE GROOVED PINS MUST NOT BE 

PUSHED INTO THE O-RING RECESS. A DEFECTIVE O-RING 

MAKES THE OXYGEN GENERATOR UNSERVICEABLE. 

(i) Carefully install the assembled manifold on the generator outlet port. Do 

this by slightly turning and pushing (See Figure 29). Make sure you do 

cause damage to the O-ring PNR E20274-06. 

Figure 29 

Compression 

Spring

Disc PNR 

E61062-00

Manifold
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(j) Attach the manifold to the generator outlet port with two grooved pins 

PNR E71070-00. 

(2) Installation of the Oxygen Generator into the Container (See Figure 30) 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS DURING 

INSTALLATION OF THE OXYGEN GENERATOR. 

AN ACCIDENTAL PULL CAN REMOVE THE RELEASE PIN 

FROM THE OXYGEN GENERATOR ASSY AND START THE 

FLOW OF OXYGEN THAT CANNOT BE STOPPED. 

(a) Put the oxygen generator between the arms of the generator mounting 

clamp into the container assembly (let the masks stay outside the 

container). Make sure the HOT label shows face up. 

(b) Put the mask lanyard ends temporarily over the side wall of the container. 

(c) Move the oxygen generator with the starter side (the end with the release 

pin tightly into the hole of the lanyard pad). 
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Figure 30 (15 Min. Unit shown) 

(d) Turn the clamp screw of the generator mounting clamp to rear side wall of 

the container as shown on Figure 30. 

(e) Attach the oxygen generator with the generator mounting clamp. Use an 

applicable torque wrench and tighten the clamp screw to a torque value of 

1,0 Nm (0.4426 ft./lbf). 

(f) Turn the release pin into a vertical position so that its eyelet shows face 

upward. 
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(3) Final Assembly 

(a) Put the ejector cradle of the door over the oxygen generator. Press the 

loop strip of the ejector cradle on the hook fastener of the inner front side 

wall of the container (See Figure 31). 

Figure 31 

(b) Restore the masks in the oxygen container assembly as shown on the 

mask installation instruction label in the inside of the container door. 

CAUTION: EXERCISE CAUTION WITH THE MASK LANYARDS AND THE 

GENERATOR RELEASE LANYARD WHEN YOU CONNECT 

THEM TO THE SNAP HOOKS OF THE MASKS. AN 

ACCIDENTAL PULL CAN REMOVE THE RELEASE PIN FROM 

THE OXYGEN GENERATOR ASSY AND START THE FLOW OF 

OXYGEN THAT CANNOT BE STOPPED. 

CAUTION: MAKE SURE THE ROUTING OF LANYARDS AND MASK 

SUPPLY TUBES GOES OVER THE TOP SIDE OF THE 

EJECTOR CRADLE. 

IF THE ROUTING OF THE LANYARDS AND MASK SUPPLY 

TUBES GOES BELOW THE EJECTOR CRADLE THE 

CONTAINER IS NOT SERVICEABLE. 

(c) Use the pointed pliers to connect the white mask lanyards to the snap 

hooks of the masks. Make sure you connect only one lanyard to each 

snap hook (See Figure 32) and the lanyard route goes over the top side of 

the ejector cradle (See Figure 33). 
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Figure 32 

Figure 33 (15 Min. unit shown) 

Pointed Pliers

Snap Hook

Mask 

Lanyard 
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(d) Put the masks on the top side of the ejector cradle into the container. 

Make sure the route of the mask lanyards and mask supply tubes goes 

over the top side of the ejector cradle (See Figure 33). 

(e) Remove the rubber bands from the masks. 

(4) Close the Door as follows 

(a) Look into the unit before you close the door. Make sure that: 

- all rubber bands are removed from the masks. 

- the mask assemblies, lanyards and mask supply tubes are installed on 

- the top side of the ejector cradle, 

- that none of the masks elastic head bands, oxygen supply tubes, nor 

 lanyards will be closed in the door, 

- the eyelet of the release pin shows face upward. 

(b) Let the flag of the warning flag assy go out of the container at the starter 

side of the generator. Make sure that no lanyards or supply tubes lay on 

the warning flag. 

(c) Turn the container so that the door actuator is on the right and the masks 

are in front of you. 

CAUTION: MAKE SURE THAT NO ITEMS ARE BETWEEN THE DOOR 

AND THE CONTAINER BEFORE YOU CLOSE THE DOOR. 

DO NOT APPLY UNCONTROLLED FORCE WHEN YOU CLOSE 

THE DOOR. YOU CAN CAUSE DAMAGE TO THE DOOR. A 

DEFECTIVE DOOR MAKES THE CONTAINER 

UNSERVICEABLE. 

(d) Set the door to a 90 degree vertical position and push the door down until 

the sliding hinges are locked (small click). 

(e) Carefully close the door and push it tightly and gradually down on both 

sides (in the area of the locking hooks) until it is safely locked by the two 

locking hooks 

(f) Push the right hand side to set test button into the test position. 

(g) Put the manual release tool PNR E60100-00 into the release access hole 

of the door. Unlock the door latch with a slight push. The door must open 

a few degrees and stops at the test position (held by the hook of the test 

button). 

(h) Use a STABILO permanent marker and make a green dot on the inside of 

the test button as shown on Figure 34. This dot shows that this Service 

Bulletin has been successfully accomplished on the oxygen container. 
SERVICE BULLETIN 

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Figure 34 

(i) Push tightly and equally on both sides of the door until it locks at both 

latch hooks 

Green Dot

Test Button 

in test 

position