# Patent

## Title
Yellow light afterglow material and preparation method thereof as well as LED illuminating device using same

## Abstract

The invention relates to a yellow light afterglow material and a preparation method thereof as well as an LED illuminating device using the same. The yellow light afterglow material comprises the chemical formula of aY2O3.bAl2O3.cSiO2:mCe.nB.xNa.yP, where a, b, c, m, n, x and y are coefficients, and a is not less than 1 but not more than 2, b is not less than 2 but not more than 3, c is not less than 0.001 but not more than 1, m is not less than 0.0001 but not more than 0.6, n is not less than 0.0001 but not more than 0.5, x is not less than 0.0001 but not more than 0.2, and y is not less than 0.0001 but not more than 0.5; wherein Y, Al and Si are substrate elements, and Ce, B, Na and P are activators. The yellow light afterglow material is prepared by the following steps: weighing oxides of elements or materials which can generate oxides at high temperature by molar ratio as raw materials, evenly mixing and then sintering the raw materials at 1200-1700° in a reducing atmosphere.

## Background
This application is a continuation application of U.S. patent application Ser. No. 13/497,129, filed on Mar. 20, 2012, and issued as U.S. Pat. No. 9,045,689 on Jun. 2, 2015, which is a National Stage of PCT/CN2009/074860 filed Nov. 9, 2009 which claims priority to Chinese Application Number 200910307357.3 filed Sep. 21, 2009. The entirety of the aforementioned applications is incorporated herein by reference.


FIELD OF THE INVENTION
The invention relates to a yellow light afterglow material and a preparation method thereof as well as an LED illuminating device using the same, more particularly to a yellow light afterglow material using trivalent Ce as luminescent ions, and B, Na and P as a defect center, and a DC and/or AC LED illuminating device using the afterglow luminescent material.
DESCRIPTION OF THE RELATED ART
The reason for afterglow phenomenon is that materials have defect levels, the defect levels capture holes or electrons at activation stage, the electrons and holes slowly release due thermal motion at room temperature after activation, and combine to release energy, resulting in the afterglow phenomenon. When the materials are heated, the electrons and/or holes in the defect levels will release quickly, causing the materials to emit bright thermoluminescence. Green-light long afterglow materials are frequently reported at present, while reports on the yellow light afterglow materials are few. CN1324109C discloses a Y2O2S yellow light material activated with rare earth activator-free trivalent titanium and a preparation method thereof, and CN100491497C discloses an alkali earth metal silicate long afterglow luminescent material activated with Eu2+. On the basis of systematic research on the rare earth long luminescent material, we put forward and verified such a research and development viewpoint the afterglow luminescent materials: a defect level of appropriate depth can be created in a luminescent material which does not have afterglow property but has excellent luminescent property by being purposefully introduced into a defect center, so that the defect level can effectively store external luminous energy, and then the stored energy sustainably releases the action of external thermal excitation and is transferred to luminescent ions, resulting in the afterglow phenomenon. Most of afterglow luminescent powder reported has good afterglow properties by adding coactive ions to the materials to form the defect centers, such as Chinese patents CN1152114C, CN1151988C and 200610172187.9.
A luminescent material Y3Al5O12:Ce3+ was reported on page 53, Volume 11 of Appl. Phys. Lett. in 1967, the material has yellow luminescence, with the strongest luminescent wavelength at 550 nm, and fluorescence lifetime less than 100 ns. The realization of LED white light emission using yellow luminescent of Y3Al5O12:Ce3+ and blue light gallium nitride was reported on page 417, No. 64 of Appl. Phys. A in 1997. Y3Al5O12:Ce3+ was not reported to have afterglow luminescence.
At present, LED is used for illumination, display, backlight and other fields, and considered as the most promising next generation illuminating pattern for energy conservation, durability, no pollution and other advantages, and draws extensive attention. Various solutions are adopted to realize white light LED, among which combination of a blue light LED chip and yellow fluorescent powder for realization of the white light emission is the most mature solution for preparing the white light LED at present. However, in practical application, luminescent intensity of the blue light LED chip and the fluorescent powder will decrease with temperature rise of devices during operation, and decrease in the luminescent intensity of the fluorescent powder is more significant, affecting the use of the LED. Conventional LED uses as driving energy. However, household power, industrial/commercial or public power are supplied in AC at present, the LED must be provided with a rectifier transformer for AC/DC conversion in case of being used for illumination and other applications so as to ensure normal operation of the LED. In the process of AC/DC conversion, power loss is up to 15-30%, the of conversion equipment is considerable, installation takes a lot of work and time, and the efficiency is not high. Chinese patent CN100464111 C discloses an AC LED lamp which connects LED chips of different emitting colors to AC power supply in parallel, mainly that the LED chips of different colors form white light and a specific circuit thereof (e.g. red, green and blue light emitting chips), and does not relate to the luminescent powder. U.S. Pat. No. 7,489,086,B2 discloses an AC LED driving device and a illuminating device using the same, patent also focuses on circuit composition, and the luminescent powder is still the conventional Y3Al5O12:Ce3+ luminescent powder. So far, realization of AC LED from the luminescent materials has not been reported.
SUMMARY OF THE INVENTION
A technical problem to be solved by the invention is to provide a new yellow light afterglow material, providing a new choice for the afterglow material field, especially the LED technical field.
The yellow light afterglow material of the invention comprises the following chemical formula:

aY2O3.bAl2O3.cSiO2:mCe.nB.xNa.yP

Where, a, b, c, m, n, x and y are coefficients, and a is not less than 1 but not more than 2, b is not less than 2 but not more than 3, c is not less than 0.001 but not more than 1, m is not less than 0.0001 but not more than 0.6, n is not less than 0.0001 but not more than 0.5, x is not less than 0.0001 but not more than 0.2, and y is not less than 0.0001 but not more than 0.5.

The yellow light afterglow material of the invention uses trivalent Ce as luminescent ions, and B, Na and P as a defect center. When excited by ultraviolet light and visible light, the material of the invention emits bright yellow afterglow.
The invention also provides a preparation method of the yellow light afterglow material, and the method comprises the following steps: evenly mixing raw materials by molar ratio, sintering the raw materials at 1200-1700° C. for 1-8 h in a reducing atmosphere once or several times, preferably at 1400-1600° C. for 2-5 h.
The invention also provides a DC LED illuminating device using the yellow light afterglow material, and refers to FIG. 1 for schematic diagram of an LED basic module of the illuminating device. As the material of the invention has thermoluminescence effect, the material can compensate temperature quenching generated by using the conventional luminescent powder when the device is at a high operating temperature, maintaining the overall luminescence of the LED illuminating device in operation at a relatively stable level.
In certain embodiments, the LED illuminating device comprises an LED chip and luminescent powder, wherein the luminescent powder is the yellow light afterglow material, and an emission wavelength of the LED chip is 240-500 nm.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram of an LED basic module of a DC LED illuminating device;
FIG. 2 is a schematic diagram of an LED basic module of an AC LED illuminating device;
FIG. 3 is an excitation spectrum of sample 2;
FIG. 4 is a photoluminescence spectrum of the sample 2;
FIG. 5 is an afterglow spectrum of the sample 2; and
FIG. 6 is a thermoluminescence spectrum of the sample 2.



The invention will be further illustrated in detail through preferred embodiments in the form of examples. However, the following examples should not be construed as limit to the scope of the invention, and technologies realized based on the contents of the invention shall fall into the scope of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The yellow light afterglow material of the invention comprises the following chemical formula:

    
    
        aY2O3.bAl2O3.cSiO2:mCe.nB.xNa.yP, where a, b, c, m, n, x and y are coefficients, and a is not less than 1 but not more than 2, b is not less than 2 but not more than 3, c is not less than 0.001 but not more than 1, m is not less than 0.0001 but not more than 0.6, n is not less than 0 0001 but not more than 0.5, x is not less than 0.0001 but not more than 0.2, and y is not less than 0.0001 but not more than 0.5.
        Preferably:
        a is not less than 1.3 but not more than 1.8, b is not less than 2.3 but not more than 23, c is not less than 0.001 but not more than 0.5, m is not less than 0.01 but not more than 0.3, n is not less than 0.01 but not more than 0.3, x is not less than 0.01 but not more than 0.1, and y is not less than 0.01 but not more than 0.5.
    
    


More preferably a is not less than 1.3 but not more than 1.5, b is not less than 2.3 but not more than 2.5, c is not less than 0.01 but not more than 0.5, m is not less than 0.01 but not more than 0.3, n is not less than 0.1 but not more than 0.3, x is not less than 0.02 but not more than 0.1, and y is not less than 0.2 but not more than 0.3.

    
    
        Most preferably:
        1.45Y2O3.2.5Al2O3.0.01SiO2: 0.24Ce.0.05B.0.1Na.0.2P or
        1.45Y2O3.2.5Al2O3.0.5SiO2: 0.01Ce.0.3B.0.02Na.0.3P.
    
    


The yellow light afterglow material of the invention uses trivalent Ce as luminescent ions, and B, Na and P as a defect center. When excited by ultraviolet light and visible light, the material of the invention emits bright yellow light afterglow.
The yellow light afterglow material of the invention uses oxides of Y, Al, Si, Ce, Na, B and P or elementary substances and compounds which can generate the oxides at high temperature as raw materials.
The preparation method of the yellow light afterglow material comprises the following steps: evenly mixing the raw materials by molar ratio, sintering the raw materials at 1200-1700° C. for 1-8 h in a reducing atmosphere once or several times, preferably at 1400-1600° C. for 2-5 h.
Further, the yellow light afterglow material of the invention has excitation wavelength of 200-500 nm and the strongest emission wavelength of 530-570 nm. The material can store energy from ultraviolet light and/or visible light, and then emit yellow light afterglow at room temperature and emit thermoluminescence when heated, afterglow luminescent and thermoluminescence peak is 530-570 nm, and peak temperature of thermoluminescence is 60-350° C.
Refer to FIG. 1 for schematic diagram of a basic module of a DC LED illuminating device using the yellow light afterglow material of the invention. As the LED illuminating device is at 60-200° in use, the luminance of the conventional YAG:Ce3+ luminescent powder will decrease due to higher temperature, therefore, the luminance of the LED illuminating device decreases and luminescence turns blue. As the material of the invention can generate thermoluminescence when heated, and emit yellow fluorescence when excited by blue light LED chips, white light LED illumination can be realized by blue light plus yellow light when the material of the invention is used in the LED illuminating device. However, as the material of the invention has thermoluminescence effect when the temperature of the device rises, and energy in the defect center will release in the form of luminescence when heated, the material can compensate temperature quenching generated by using the conventional YAG:Ce3+ luminescent powder when the device is at high operating temperature, maintaining the overall luminescence of the LED illuminating device in operation at a relatively stable level.
Refer to FIG. 2 for schematic diagram of an LED basic module of an AC LED illuminating device using the yellow light afterglow material of the invention. It can be seen the figure that AC input can be realized by connecting two reverse LEDs in parallel. Luminescence realized by connecting two reverse LEDs in parallel also has periodic luminance change for periodicity of AC, affecting applications of the device. As the yellow light afterglow material of the invention has afterglow luminescence characteristics, when the material is to the AC LED illuminating device, afterglow of the luminescent powder can compensate LED luminescence due to current drop when current cycle changes, thus maintaining stable output of the device in AC cycle.
The invention will be further described through preferred embodiments, but the following examples should not be construed as limit thereto. It should be understood by those skilled in the art that various modifications, replacements and changes can be made according to the technical thought of the invention.
EXAMPLES 1-12









TABLE 1









Mixture ratio of sample materials (mol)















Yttrium


Cerium
Boric
Sodium
Monoammonium


Sample
oxide
Alumina
Silica
dioxide
acid
bicarbonate
phosphate

















Reference
1.47
2.5
0
0.06
0
0
0


sample


1
1.5
2.6
0.01
0.1
0.05
0.1
0.2


2
1.45
2.5
0.01
0.24
0.05
0.1
0.2


3
1
2.05
0.001
0.0001
0.1
0.002
0.01


4
1.2
2.2
0.005
0.05
0.06
0.0001
0.08


5
1.85
2.7
0.12
0.008
0.0065
0.05
0.004


6
2
2.95
1
0.2
0.3
0.04
0.04


7
1.45
2.5
0.002
0.6
0.15
0.03
0.3


8
1.45
2.5
0.5
0.01
0.3
0.02
0.3


9
1.45
2.5
0.01
0.3
0.5
0.01
0.0001


10
1.75
3
0.01
0.34
0.02
0.06
0.4


11
1.15
2
0.014
0.18
0.25
0.003
0.26


12
1.4
2.45
0.02
0.15
0.0001
0.2
0.5









Test Example 1 Luminescence Temperature Characteristics of the Material of the Invention
All samples and the reference sample in Table 1 were put in a temperature control heating device, and excited by an LED with emission wavelength of 460 nm. Luminance was read by a luminance meter at different temperatures. Refer to Table 2 for results.











TABLE 2





Sample
25° C.
80° C.
150° C.
200° C.



















Reference
100
100
100
100


sample


1
99
105
110
110


2
105
110
115
110


3
94
103
110
115


4
93
108
105
108


5
93
103
106
106


6
95
105
105
108


7
90
102
106
105


8
102
106
110
111


9
106
108
110
109


10
99
110
105
106


11
90
102
103
105


12
98
105
110
110









It can be seen from Table 2 that the luminance of the yellow light afterglow material of the invention is greater than that of current Y2.94 Ce0.06 Al5O12 luminescent powder at the operating temperature of the LED illuminating device (>80°), thus being capable of solving temperature quenching problems of luminance of the existing DC LED illuminating devices.
Test Example 2 Afterglow Characteristics of the Material of the Invention
All samples and the reference sample in Table 1 were excited by an LED with dominant emission wavelength of 460 nm for 15 minutes, and afterglow thereafter was tested by a glow tester equipped with a photomultiplier. Refer to Table 3 for results.










TABLE 3






Luminance at 0
Luminance at 30
Luminance at 1


Sample
second
seconds
minute


















Reference
0
0
0


sample


1
100
100
100


2
120
118
116


3
86
80
81


4
90
91
90


5
70
74
70


6
65
63
63


7
104
105
106


8
110
112
110


9
88
80
81


10
80
85
81


11
75
71
70


12
65
60
65









Luminance values in Table 3 took sample 1 as a reference. Afterglow luminescence value of the reference sample below the lower limit of a testing instrument 1 mcd/m2, and can not be read, thus being recorded as 0.
FIG. 3 is an excitation spectrum of sample 2, FIG. 4 is a photoluminescence spectrum of the sample 2, FIG. 3 and FIG. 4 show that the material of the invention emits yellow fluorescence when excited by ultraviolet to visible light. FIG. 5 is an afterglow spectrum of the sample 2, showing that afterglow luminescence of the material of the invention is yellow. FIG. 6 is a thermoluminescence spectrum of sample 2, showing that the material of the invention has thermoluminescence phenomenon when heated to above 60°.
As frequency of common AC is 50 Hz, that is, the period is 20 ms, the direction does not change, and change in current is 10 ms per semi-period. Table 5 provides afterglow luminance within 10 ms tested by a high speed CCD capable of taking 300 pictures per second when the sample 2 is excited by an LED with dominant emission wavelength of 460 nm for 15 minutes and the excitation stops. Refer to Table 4 for results.











TABLE 4







3.33 ms
6.66 ms
9.99 ms





















Reference sample
2
1
1



Sample 2
1527
1510
1505










It can be seen from Table 4 that the material of the invention has afterglow luminescence, while the existing Y2.94 Ce0.06 Al5O12 luminescent powder does not have afterglow luminescence. The figures in Table 4 show that the luminescent material of the invention has stronger afterglow luminescence within the AC cycle, and can effectively compensate luminescent intensity loss due to the current drop. The afterglow value of the reference sample is caused by instrument noise, and can be ignored.
The figures in Tables 2 to 4 show that the material of the invention has the afterglow luminescence characteristics compared with the material Y2.94 Ce0.06 Al5O12 reported by documents, and the DC and/or AC LED illuminating device of the basic unit (as shown in FIG. 1 and FIG. 2) using the yellow light afterglow material of the invention has obvious novelty and creativity.

## Claims

1. A method for preparing a compound having a chemical formula of aY2O3.bAl2O3.cSiO2:mCe.nB.xNa.yP, wherein a, b, c, m, n, x and y are coefficients, wherein
a is not less than 1 but not more than 2,
b is not less than 2 but not more than 3,
c is not less than 0.001 but not more than 1,
m is not less than 0.0001 but not more than 0.6,
n is not less than 0.0001 but not more than 0.5,
x is not less than 0.0001 but not more than 0.2, and
y is not less than 0.0001 but not more than 0.5,
wherein the method comprises the steps of:
weighing oxides of elements or materials which can generate oxides at high temperature by molar ratio as raw materials; and
evenly mixing and then sintering the raw materials at 1200-1700° C. in a reducing atmosphere for 1-8 h.

2. The method of claim 1, wherein
a is not less than 1.3 but not more than 1.8,
b is not less than 2.3 but not more than 2.7,
c is not less than 0.001 but not more than 0.5,
m is not less than 0.01 but not more than 0.3,
n is not less than 0.01 but not more than 0.3,
x is not less than 0.01 but not more than 0.1, and
y is not less than 0.01 but not more than 0.5.

3. The method of claim 1, wherein
a is not less than 1.3 but not more than 1.5,
b is not less than 2.3 but not more than 2.5,
c is not less than 0.01 but not more than 0.5,
m is not less than 0.01 but not more than 0.3,
n is not less than 0.1 but not more than 0.3,
x is not less than 0.02 but not more than 0.1, and
y is not less than 0.2 but not more than 0 3.

4. The method of claim 1, wherein
a is 1.45,
b is 2.5,
c is 0.01,
m is 0.24,
n is 0.05,
x is 0.1, and
y is 0.2.

5. The method of claim 1, wherein
a is 1.45,
b is 2,
c is 0.5,
m is 0.01 ,
n is 0.3,
x is 0.02, and
y is 0.3.

6. The method of claim 1, wherein
a is 1.5,
b is 2.6,
c is 0.01,
m is 0.1,
n is 0.05,
x is 0.1, and
y is 0.2.

7. The method of claim 1, wherein
a is 1,
b is 2.05,
c is 0.01,
m is 0.0001,
n is 0.1,
x is 0.002, and
y is 0.01.

8. The method of claim 1, wherein
a is 1.2,
b is 2.2,
c is 0.005,
m is 0.05,
n is 0.06,
x is 0.0001, and
y is 0.08.

9. The method of claim 1, wherein
a is 1.85,
b is 2.7,
c is 0.12,
m is 0.008,
n is 0.0065,
x is 0.05, and
y is 0.004.

10. The method of claim 1, wherein
a is 2,
b is 2.95,
c is 1,
m is 0.2,
n is 0.3,
x is 0.04, and
y is 0.04.

11. The method of claim 1, wherein
a is 1.45,
b is 2.5,
c is 0.002,
m is 0.6,
n is 0.15,
x is 0.03, and
y is 0.3.

12. The method of claim 1, wherein
a is 1.45,
b is 2.5,
c is 0.01,
m is 0.3,
n is 0.5,
x is 0.01, and
y is 0.0001.

13. The method of claim 1, wherein
a is 1.75,
b is 3,
c is 0.01,
m is 0.34,
n is 0.02,
x is 0.06, and
y is 0.4.

14. The method of claim 1, wherein
a is 1.15,
b is 2,
c is 0.014,
m is 0.18,
n is 0.25,
x is 0.003, and
y is 0.26.

15. The method of claim 1, wherein
a is 1.4,
b is 2.45,
c is 0.02,
m is 0.15,
n is 0.0001,
x is 0.2, and
y is 0.5.

16. The method of claim 1, wherein the raw materials are sintered at a sintering temperature of 1400-1600° C.