# MEMORANDUM

TO: Charlene Spells, Toni Jones, Ketan Patel, U.S. Environmental Protection Agency

FROM: Jason Huckaby, Amber Allen, Kristen James, Eastern Research Group, Inc.

DATE: April 28, 2010

SUBJECT: Compliance Cost Analyses for CISWI Units

B ACKGROUND



# The U.S. Environmental Protection Agency (EPA), under section 129 of the Clean Air Act (CAA), is

required to regulate emissions of nine pollutants from Commercial and Industrial Solid Waste

Incineration (CISWI) units: hydrogen chloride (HCl), carbon monoxide (CO), lead (Pb), cadmium (Cd),

mercury (Hg), particulate matter (PM), dioxins/furans (CDD/CDF), nitrogen oxides (NO

x 

# ), and sulfur

dioxide (SO 2 

# ).

On December 1, 2000, EPA adopted new source performance standards and emission guidelines for

commercial and industrial solid waste incineration units established under Sections 111 and 129 of the

Clean Air Act. In 2001 EPA was granted a petition for reconsideration regarding the definitions of

"commercial and industrial waste" and "commercial and industrial solid waste incineration unit." In

2001, the United States Court of Appeals for the District of Columbia Circuit granted EPA’s voluntary

remand, without vacatur, of the 2000 rule. In 2005, EPA proposed and finalized the commercial and

industrial solid waste incineration definition rule which revised the definition of “solid waste,”

"commercial and industrial waste," and "commercial and industrial waste incineration unit." In 2007, the

United States Court of Appeals for the District of Columbia Circuit vacated and remanded the 2005

commercial and industrial solid waste incineration definition rule.

These proposed standards provide EPA’s response to the voluntary remand that was granted in 2001 and

the vacatur and remand of the commercial and industrial solid waste incineration definition rule in 2007.

In addition, the standards re-development includes the 5-year technology review of the new source

performance standards and emission guidelines required under Section 129. The EPA has developed a

series of maximum achievable control technology (MACT) floor options to support that re-development.

The development of the MACT floors used to determine these options is discussed in more detail in a

separate memorandum. 1 

# The purpose of this memorandum is to present for existing sources the

nationwide costs and nationwide cost effectiveness associated with these compliance options and with

alternatives to compliance.

This memo is organized as follows:

I. Choosing Controls Needed for Each Unit to Meet MACT Floors

II. MACT Compliance Costs

A. Emission Control Costs

B. Stack Testing, Monitoring, and Recordkeeping Costs

1. Stack Testing

2. Monitoring Requirements

3. Recordkeeping and Reporting

C. Alternative Disposal Costs

III. Cost Effectiveness

IV. Beyond the Floor Options

# V. “Alternative Approach”

VI. New Units

VII. References

Appendix A. Tables for “Proposed Approach”

Appendix B. Summary Tables for Beyond-the-Floor Analysis

Appendix C. Summary Tables for “Alternative Approach”

I. C HOOSING 

# C ONTROLS 

# N EEDED FOR 

# E ACH 

# U NIT TO 

# M EET 

# MACT F LOORS



# A significant portion of the total cost for industry compliance comes from the cost of installing new or

improving existing pollution control devices for units not currently meeting the proposed limits. In order

to determine the control costs, it was necessary to evaluate, for each CISWI unit, how much improvement

for each pollutant would be needed to meet the proposed emissions limits.

The unit’s average pollutant concentration value used to calculate baseline annual emissions 2 

# were

compared with the proposed MACT floor emissions limits, and percentages were calculated to quantify

the amount of improvement needed for the unit to meet the proposed MACT floors. Tables 1A – 1E

contain the baseline pollutant concentration values used for each unit in each subcategory and the

percentage improvement required to meet the proposed emissions limits for each unit for each pollutant.

The existing CISWI units are subcategorized into five main groups: burn-off ovens, waste-burning kilns,

energy recovery units, incinerators, and small, remote units. The pollutant- and subcategory-specific

limits are shown in each header row of these tables.

Control methods and cost algorithms utilized in a recent rulemaking for another waste combustion source

category, Hospital, Medical and Infectious Waste Incinerators (HMIWI) were updated and utilized

generally for the CISWI source category, since most of these algorithms are applicable to waste

combustion units found in the CISWI source category. There were some slight modifications for the

energy recovery unit subcategory based on input from the boiler NESHAP development, since this

subcategory contains units which, were they not firing wastes, would be considered boilers and process

heaters. Based on these required improvements, pollutant-specific control methods were chosen as

follows for units unable to meet the proposed MACT floors:

Metals (cadmium and lead) and PM: Adding fabric filters or improving existing fabric filters.

Mercury and dioxins/furans (CDD/CDF): Adding activated carbon injection (ACI) and adjusting the

carbon addition rate to meet the amount of reduction required.

Hydrogen chloride (HCl): Adding wet scrubbers, or improving already installed wet scrubbers.

Carbon monoxide (CO): For burn-off ovens and incinerators, adding an afterburner retrofit; for wasteburning kilns, performing a tune-up. For energy recovery units, the control prescribed depends on the

baseline CO concentration of the unit. For units in the 400 to 1,000 ppm range, adding advanced

combustion controls (linkageless boiler management system) was prescribed. For units with CO

concentrations over 1,000 ppm, a CO oxidation catalyst was assigned for control. No further

improvement was needed for small, remote CISWI units.

Nitrogen oxides (NO

x 

# ): Adding selective non-catalytic reduction (SNCR) systems. For units requiring

less than 10 percent improvement in NO

x 

# control, minor adjustments were considered sufficient.

Sulfur dioxide (SO 2 

# ): Adding a wet scrubber for most units. For units with dry limestone injection or

spray dryer absorbers that don’t meet the proposed limit, adding lime was considered sufficient for

# improving SO 2 

# control. For units not meeting the proposed limit that already has a wet scrubber as a

control, adding caustic was deemed necessary to improve SO 2 

# control.

Further descriptions of these controls and their associated costs are listed below in Section II.

II. MACT C OMPLIANCE 

# C OSTS



# This section presents the nationwide costs estimated for existing CISWI for (A) the emission controls

used to comply with the MACT floor; (B) the monitoring, testing, recordkeeping, and reporting activities

used to demonstrate compliance; and (C) the alternatives to compliance. Total capital cost for all existing

CISWI units to meet the MACT floor emission limits is estimated at approximately $701 million. Total

annual cost for controls for all units in all subcategories is about $244 million, but is about $216 million

for the lowest cost alternative. The existing CISWI units are subcategorized into five main groups: burnoff ovens, waste-burning kilns, energy recovery units, incinerators, and small, remote units. Tables 2A-2E

present costs for emission controls, stack testing, monitoring, and reporting and recordkeeping for each

unit within each subcategory, as well as costs for alternatives to compliance where applicable. Table 3

summarizes total compliance costs, as well as the lowest cost alternative (where alternative disposal

methods are possible) for all units.

A. Emission Control Costs

Emission control technologies and other control measures that can be used to comply with the MACT

floor options for existing CISWI units include wet scrubbers, fabric filters, selective non-catalytic

reduction (SNCR), activated carbon injection (ACI), and various other control measures designed to

obtain incremental emission reductions. This section presents the costs that were estimated for each of

these control measures.

The retrofit factors for the capital costs were assumed to be 40 percent for wet scrubbers, fabric filters,

and 20 percent for SNCR and ACI. 3, 4 

# Downtime costs for the retrofits were assumed to be negligible.

Most CISWI are expected to be outdoors with adequate space to install an emission control system

without shutting down the incinerator for an extended period. It was also expected that connecting the

ductwork could be performed during a scheduled downtime for maintenance, thereby minimizing

expected downtime. 5



# The capital and annual costs for the emission controls were estimated in units of dollars ($) and

$/flow. The $/flow costs were calculated by dividing the capital/annual control cost estimate for each unit

by the average gas flow rate assigned to that unit. Table 4A is a summary of the parameters used for each

unit (e.g., incinerator charge rate, stack gas flow rate, incinerator operating hours, and concentrations).

Additional information on the calculation of flue gas flow rates specifically for energy recovery units and

waste-burning kilns can be found in Tables 4B and 4C.

Total capital cost for controls for all subcategories is estimated at approximately $683 million, and total

annual cost for controls for all subcategories is about $234 million. Costs are on a 2008 basis, and

annualized costs assumed an interest rate of 7 percent. Tables 5A-5H present a summary of the

parameters and equations used in the cost algorithms for each emission control and alternative to

compliance where applicable.

# 1. Adding a fabric filter.

Fabric filters can be installed either alone or with other add-on controls. The cost algorithm for

installing a fabric filter for burn-off ovens, cement kilns, incinerators, and small remote units is

presented in Table 5A and is based on algorithms in the Model Plant Description and Control Cost

Report for HMIWI. 5 

# For energy recovery units, calculations were based on an algorithm originally

utilized for HMIWI, but incorporating slight modifications to make them consistent with those being

utilized by the boilers NEHSAP development. Calculations specific to fabric filter installations for

energy recovery units are presented in Table 5B. The fabric filter capital costs range from

approximately $722,000 to $31.3 million, and annual costs range from approximately $139,000/yr to

$9.6 million/yr. Sources for specific cost data are noted below Table 5A.

2. Adding a wet scrubber.

Wet scrubbers can be installed alone or after a dry scrubber/fabric filter. The cost algorithm for

installing a packed-bed wet scrubber is presented in Table 5B and is based on algorithms in the Model

Plant Description and Control Cost Report for HMIWI. The packed-bed wet scrubber capital costs

range from approximately $226,000 to $7.9 million, and annual costs range from approximately

$61,000/yr to $5.7 million/yr. Sources for specific cost data are noted below Table 5B.

3. Adding a selective non-catalytic reduction (SNCR) system.

In an SNCR system, a nitrogen-based reducing agent, or reagent, such as ammonia or urea, is injected

into the post-combustion flue gas through 3 nozzles mounted on the wall of the combustion unit. The

cost algorithm for installing an SNCR system is presented in Table 5C and is based on algorithms in

the OAQPS Control Cost Manual

. 3 

# The SNCR capital costs range from approximately $48,000 to

$3.9 million, and annual costs range from approximately $5,300/yr to $436,000/yr. Sources for

specific cost data are noted below Table 5C.

4. Adding an activated carbon injection (ACI) system.

Injecting activated carbon before the fabric filter has been demonstrated to improve the removal

efficiency of both Hg and CDD/CDF from CISWI. The cost algorithm for installing an ACI system

is presented in Table 5D and is based on algorithms in the Model Plant Description and Control Cost

Report for HMIWI. 5 

# Adjustments to the carbon injection rate were made to account for how much

reduction was required to meet the proposed limit, and whether a packed-bed scrubber was either

being added or would be improved, since those may also assist in reducing Hg emissions. The

packed-bed scrubber adjustment is a ten percent Hg reduction, and is based on input from the boiler

NESHAP development. The ACI factor compares the carbon grain loading originally assumed to

achieve 90 percent control of mercury or 98 percent control of CDD/CDF to the amount of reduction

the unit will need to meet the proposed emission limits. The highest factor (Hg or CDD/CDF) is then

used to adjust the carbon injection rate calculation of the algorithm. ACI capital costs range from

approximately $5,600 to $156,000, and annual costs range from approximately $2,900/yr to $3.2

million/yr. Sources for specific cost data are noted below Table 5D.

5. Adding afterburner/secondary chamber retrofit.

Afterburner, or secondary chamber, retrofits include retrofitting an incinerator or burn-off oven with a

larger secondary chamber (with a longer gas residence time, e.g., 2 seconds) and operating it at a

higher temperature (e.g., 1800°F). The cost algorithm for installing an afterburner retrofit with an

incinerator is presented in Table 5E, and the cost algorithm for installing an afterburner retrofit with a

burn-off oven is presented in Table 5F. Both are based on algorithms in the Model Plant Description

# and Control Cost Report for HMIWI. 5 

# Afterburner capital costs range from approximately $99,000 to

$1.0 million, and annual costs range from approximately $20,000/yr to $485,000/yr. Sources for

specific cost data are noted below Tables 5E and 5F.

6. Incremental Controls.

In some instances, it may not be necessary to install a new control system to achieve the emissions

reductions necessary to comply with the control options. An incremental reduction in emissions may

be achievable by improving existing controls, such as increasing the amount of caustic used in the wet

scrubber, increasing the flow of lime prior to the fabric filter, increasing wet scrubber horsepower,

improving fabric filter performance, or increasing the amount of NO

x 

# reagent injected into the postcombustion flue gas. Table 5G presents the algorithms used to determine the annual cost of these

incremental controls. There are no capital costs for incremental controls. Sources for specific cost

data are noted below Table 5G.

a. Improving the performance of an existing wet scrubber.

One strategy to reduce PM emissions further is to increase the PM collection efficiency of the wet

scrubber by increasing its pressure drop, which increases the energy demand (horsepower) of the

scrubber system, specifically the fan and pump. Costs to increase scrubber horsepower were

estimated based on fan and pump electricity equations for wet scrubbers in the Model Plant

Description and Control Cost Report for HMIWI 5 

# and range from $126,000/yr to $2.2 million/yr.

b. Improving the performance of an existing fabric filter.

One strategy to reduce PM and metals emissions further is to improve the performance of the

fabric filter by replacing the filter bags used to capture emitted particulate. Costs to improve

fabric filter performance were estimated using the same equations for bag and cage replacement

employed in costing fabric filters and range from $1,300/yr to $3.3 million/yr.

c. Increasing lime.

Emissions of acid gases such as HCl and SO2 may be reduced by increasing the feed rate of lime

prior to the fabric filter. Estimated annual costs for increasing lime range from approximately

$7,900/yr to $8,600/yr.

d. Increasing caustic.

One strategy to reduce acid gas emissions further is to increase the amount of caustic used in the

wet scrubber to react with and neutralize the acid gases in the gas stream. The addition of caustic

is assumed to sufficiently reduce emissions without requiring any changes to the wet scrubber.

Costs to increase the amount of caustic were estimated using the same caustic equation employed

in costing packed-bed wet scrubbers and range from approximately $390/yr to $1,650/yr.

7. Additional Control Options.

a. Minor adjustments for NO

x 

# control.

Minor adjustments, such as air handling and distribution adjustments in the firebox, can be made

to certain units to improve NO

x 

# control. It was assumed these adjustments could be made at no

additional cost.

# b. Adding advanced combustion controls.

The costs to add a linkageless boiler management system (LBMS) are based on a 2008 quote

provided to the U.S. Department of Energy. The installed cost for a LBMS on a 20 mmBtu/hr

unit was $19,127. The DOE noted that costs are relatively fixed, regardless of the size of the unit.

Therefore, this cost was used as a fixed capital cost estimate for CISWI units required to add

advanced combustion controls.

c. Adding a CO catalyst.

Cost estimates for adding a CO oxidation catalyst were based on the Air Pollution Control Cost

Manual

. 7 

# Capital cost per unit ranges from $1.7 million to $1.9 million, and annual costs range

from $794,000 to $924,000.

d. Tune-up.

Cost for performing a tune-up were based on a cost estimate provided in a report by Dr. H.M.

Eckerlin and E.W. Soderberg 8 

# . This report indicated that the initial set-up for boiler tune-up was

$3,000 to $7,000 per boiler, thereafter, annual tuning costs $1,000 per boiler. An average $5,000

per boiler initial set-up costs was annualized over 5 years at a 7 percent rate, and added to the

subsequent year tune-up costs. Subsequently, an estimated flat cost of $1,580 annually was

applied for units requiring tune-ups.

B. Stack Testing, Monitoring, and Recordkeeping Costs

1. Monitoring Costs

Initial and continuous compliance provisions for CISWI units were selected to be as consistent as

possible with comparable regulations. For energy recovery units, requirements were developed to be

consistent with proposed stack testing, monitoring, and recordkeeping requirements for major source

boilers “biomass” units, since these units are likely to be similar in design and materials combusted,

adapted to reflect the CAA section 129 pollutants. For waste-burning cement kilns, monitoring

requirements were based on the Portland Cement proposed NESHAP requirements for cement kilns

and adapted to reflect the CAA section 129 pollutants. For the other three subcategories,

requirements were as consistent as possible with current CISWI and HMIWI provisions. This section

presents the costs that were estimated for each of these requirements.

The total capital cost for stack testing, monitoring, and recordkeeping and reporting for all

subcategories is estimated at approximately $18.0 million, and the total annual cost is about $10.4

million per year. Cost estimates were based on algorithms recently utilized in the HMIWI regulatory

development. Costs were updated to a 2008 basis, and annualized costs assumed an interest rate of 7

percent. Tables 6A-6F present a summary of the parameters and equations used in the cost

algorithms for each monitoring component, where applicable.

a. Inspections.

Consistent with HMIWI regulations, it was assumed that annual control device inspections will

be required for any units having control devices in place or requiring further controls to meet the

MACT floors. In this context, control devices include fabric filters, afterburners, wet scrubbers,

ACI systems, or SNCR systems. The cost was estimated at a flat rate of $1000 per year. See

Table 6A for further details and sources.

# b. Parameter monitors.

Monitoring of operating parameters can be used to indicate whether air pollution control

equipment and practices are functioning properly to minimize air pollution. Based on the existing

CISWI regulations and HMIWI regulations, it was assumed that parameter monitoring will be

mandatory for all units required to add fabric filters, wet scrubbers, SNCR systems, or ACI

systems. Costs for each monitoring system were estimated as follows:

• 

# For a fabric filter bag leak detection system, capital cost was estimated at $25,500 and

annual cost at $9,700/yr.

• 

# For a wet scrubber monitoring system, capital cost was estimated at $24,300 and annual

cost at $5,600/yr.

• 

# For an SNCR monitoring system, capital cost was estimated at $10,300 and annual cost at

$3,200/yr.

• 

# The cost for ACI monitoring depends on a unit’s annual operational hours. There are no

capital costs for ACI monitoring. Annual costs ranged from $200 to $20,200.

For default parameters and equations used for monitoring costs, see Table 6B. Sources for

specific cost data are noted below the table.

c. Continuous emissions monitoring systems (CEMS).

The most direct means of monitoring compliance is the use of CEMS to measure the emissions of

a pollutant on a continuous basis. The following text describes the CEMS options for each

subcategory of existing CISWI units that will be included in the re-developed regulation. The

costs for CO, PM, and Hg CEMS are presented in Table 6B.

• 

# For energy recovery units, it was assumed no CO CEMS is currently in place for units that

did not submit CO CEMS data in response to the Boiler/CISWI ICR. For any units where

CEMS data for CO were not provided, costs for installing a CO CEMS were included in

monitoring cost estimates. The capital cost was estimated at $134,000 and annual cost at

$41,400/yr. PM CEMS would also be required for energy recovery units having capacities

greater than 250 MMBtu. The capital cost for adding PM CEMS was estimated at

$158,000 and annual cost at $56,100/yr.

• 

# For waste-burning kilns, it was assumed all units will require Hg CEMS, but that they

would likely have installed these already to comply with the requirements of the proposed

Portland cement NESHAP. Capital cost was estimated at $231,000 and annual cost at

$112,600/yr, but these were not applied to cement kilns.

2. Testing Costs

a. Initial Stack Testing.

It was assumed that initial stack testing will be required for each pollutant that the Phase 2 testing

showed did not meet the proposed emission limit. Any unit having no test data for certain

pollutants will also be required to perform an initial emissions test for those pollutants. Table 6C

presents a summary of required initial stack testing for each unit. Costs for each required stack

test were summed and multiplied by 2/3 to adjust for economies of scale when multiple pollutant

tests were being performed on a unit. The annualized costs were calculated assuming a capital

recovery factor of 0.10979 (15 years at 7 percent). The basis of these cost estimates for each stack

test is summarized in Table 6D.

# b. Annual Stack Testing.

It was assumed that all units, to some extent, will be required to demonstrate ongoing compliance

with the emissions limits for certain pollutants. Based on existing CISWI regulations, it was

assumed that all incinerators, burn-off ovens, and small, remote units will be required to conduct

annual stack tests for PM, HCl, and opacity. The cost for this annual testing was estimated to be

approximately $14,300/yr. Based on the Hg CEMs requirements and requirements for the

Portland Cement NESHAP, it was assumed that waste-burning kilns will be required to conduct

annual stack tests for NO

x 

# , SO 2 

# , PM, HCl, and opacity. Based on the proposed boiler NESHAP

requirements, it was assumed that energy recovery units will be required to conduct annual stack

tests for all section 129 pollutants except CO. The cost for this annual testing was estimated to be

approximately $50,300/yr.

c. Visible emissions testing.

All CISWI units except for cement kilns will likely have ash handling operations. Therefore,

these units would be required to demonstrate compliance to a 5 percent visible emissions limit for

fugitive emissions generated during ash handling (similar to HMIWI). We are proposing that

burn-off ovens, energy recovery units, incinerators, and small, remote units will be required to

conduct annual performance tests for fugitive emissions from ash handling using EPA Method

22. Costs for this annual test include a capital cost of $250 and an annual cost of $200, based on

the Revised Compliance Costs and Economic Inputs for Existing HMIWI memo. 6 

# Further details

regarding this cost estimate are included in Table 6E.

3. Recordkeeping and Reporting Costs

For all units, a flat rate of $2,989 per year was estimated as the annual cost for recordkeeping and

reporting. Further details regarding this cost estimate, including hourly labor assumptions, labor

rates, and associated sources, are included in Table 6F.

C. Alternative Disposal Costs

Certain CISWI units may have waste disposal alternatives other than combustion available to them.

These alternatives may prove to be less costly than the controls and monitoring required for compliance

with the proposed CISWI standards. For example, facilities currently using burn-off ovens may be able to

utilize sand blast chambers or some alternate technology to clean their parts. Likewise, other facilities

may be able to simply divert their waste to a landfill or municipal waste combustor. To attempt to

quantify the alternate waste disposal costs, for incinerators and small, remote units, the cost of alternative

waste disposal methods such as landfilling or hauling waste to a MWC were also estimated.

For incinerators and small, remote units, unit capacity, annual operating hours, and a default tipping fee

and hauling cost, were used to calculate annual costs for landfilling the waste that would otherwise be

incinerated. Annual landfilling costs varied widely, reaching a maximum of about $165,000/yr. Table

7A summarizes the parameters and equations used to calculate these cost estimates.

An additional option for incinerators would be to haul the waste to an MWC. Unit capacity, annual

operating hours, and a nationally averaged tipping fee were used to calculate annual costs, which ranged

up to $2.5 million. Table 7B presents the basis for these cost estimates. In most cases, hauling waste to

an MWC was found to be cheaper than complying with the proposed limits, but still more expensive than

landfilling.

# For burn-off ovens, sandblasting was considered as an alternative disposal method. As shown in Table

7C, an estimated operational cost of $53.75 over 2000 hrs per year for each burn-off oven was assumed,

with an additional 10 percent assumed for contingency costs. The result was an estimated flat rate of

$118,250 per year to utilize an abrasive blasting service.

To calculate the overall annual cost for each alternative disposal option, the costs associated with

operating the incinerator and the annualized capital cost of the incinerator must also be accounted for. To

address this, annual incinerator operational costs were subtracted from the annual alternative cost plus the

annualized incinerator cost. The algorithms used for calculating the operational cost and annualized

capital cost of the incinerator are shown in Table 7D. Intermittent operation was assumed for incinerators

burning at least 1 ton per year of waste, and batch operation was assumed for burn-off ovens and

incinerators burning less than 1 ton per year of waste. Unit-specific incinerator operational costs,

annualized incinerator cost, and alternative disposal costs are listed in Tables 1A, 1D, and 1E.

III. C OST 

# E FFECTIVENESS



# The cost effectiveness of the proposed MACT floors was calculated for each subcategory by dividing the

total compliance cost (emission control, monitoring, testing, recordkeeping, and reporting) by the total

emission reduction (HCl, CO, Pb, Cd, Hg, PM, CDD/CDF, NO X 

# , and SO 2 

# ) needed to meet the proposed

emission limits. Note that the emission reductions were derived in a separate memorandum. 2 

# Tables 9A

and 9B present the estimated cost effectiveness values for each subcategory, over all pollutants.

Table 9A shows the estimated costs and cost effectiveness for all units to meet the proposed MACT floor

limits. The nationwide average cost effectiveness for all units to meet the MACT floors was estimated to

be $191,000/ton for burn-off ovens, $6,000/ton for waste-burning kilns, $7,700/ton for energy recovery

units, $47,000/ton for incinerators, and $1.8 million/ton for small, remote units. Over all subcategories,

the average cost effectiveness was estimated to be $8,200/ton.

Table 9B shows the estimated costs and cost effectiveness for units to choose the most inexpensive

option. As previously noted, Table 8 presents the most inexpensive option for each unit. The nationwide

average cost effectiveness for all units to choose the lowest cost option between complying and using an

alternative disposal method was estimated as follows: $57,700/ton for burn-off ovens, $6,000/ton for

waste-burning kilns, $7,700/ton for energy recovery units, $2,500/ton for incinerators, and -$26,600/ton

for small, remote units. The negative estimate for small, remote units reflects that our estimates indicate a

net saving if these facilities cease combusting waste and divert the waste to a landfill. Over all

subcategories, the average cost effectiveness was estimated to be $7,200/ton.

IV. B EYOND THE 

# F LOOR 

# O PTIONS



# In developing this proposal, EPA considered for existing units the proposed CISWI NSPS emissions

limits as a basis for the beyond-the-floor analysis for each subcategory. The CISWI NSPS limits are the

MACT limits applicable to new CISWI units that are established through analysis of the best performing

single source for each regulated pollutant. The development of NSPS limits for each subcategory are

discussed in detail in a separate memorandum. 1 

# . For this proposal, potential intermediate beyond-the-floor

options (i.e. emission limits between the existing source MACT floor and the emission limits consistent

with the proposed NSPS) were not evaluated.

The beyond-the-floor analysis for each subcategory is based on an evaluation of the types of control

approaches that would be necessary to achieve the NSPS level of control for the same subcategory.

Specifically, for purposes of the analysis, different combinations of available emission control techniques,

# including additional add-on controls, that existing units would have to employ to meet the NSPS limits

were considered in the analysis. Alternatively, facilities with units in the incinerators, small remote

incinerators, or burn-off ovens subcategories could choose to stop using the units altogether and use

alternative waste disposal options instead. To assess costs, the effect of the proposed MACT floors was

considered as a baseline, and the additional controls needed to meet the beyond-the-floor emission limits

were determined.

A. Consideration of Additional Emission Controls

The beyond-the-floor options were analyzed on a pollutant-by-pollutant basis. The controls considered,

and the pollutants the control is effective for, are listed in Section I. However, some controls are not

adequate for all units to meet the beyond-the-floor limits, which are discussed below.

All Subcategories:

For NO

x 

# , SNCR was evaluated as the likely control technology that sources would apply to achieve the

beyond-the-floor limits. The control option would be to add SNCR if there were none installed to meet

the MACT floor, or to increase the reagent injection rate if the unit was already equipped with SNCR

technology. We also considered whether selective catalytic reduction (SCR) could be utilized by sources

to achieve the beyond-the-floor limits. SNCR is a proven technology for waste-combustion units, with

typical effectiveness of 30 to 50%. These reductions are within the reach of the levels estimated to meet

the MACT floor emission limits. However, to achieve lower reductions (i.e., greater than 50%) that the

beyond-the-floor limits would require, SNCR may need to be applied in conjunction with combustion

controls. 9 

# Feasibility of these combustion controls, such as low NO

x 

# burners or combustion chamber

modifications, are unit-specific and are likely not applicable to all existing units; therefore, compliance

with the beyond-the-floor would likely require significant modification at considerable cost for some

existing units. In contrast, new sources can be designed so that the combustion chamber and air flow

characteristics reduce NO

x 

# formation, which, in combination with SNCR controls, would be able to meet

the new source NO

x 

# limits. SCR is typically utilized in combustion units such as industrial boilers and

process heaters, gas turbines, and reciprocating internal combustion engines. 10 

# We are not aware of any

successful applications of SCR technology to waste-combustion units. This may be due to difficulties

operating SCRs in operations where there is significant PM or sulfur loading in the gas stream. These two

gas stream constituents can reduce catalyst activity, and lower the resulting effectiveness of the SCR,

through catalyst poisoning and blinding/plugging of active sites by ammonia sulfur salts (formed from

sulfur in the flue gas with the ammonia reagent) and particulate matter. 10 

# It was therefore determined that

controls were not demonstrated adequately for existing CISWI units in any of the five subcategories to

meet the beyond-the-floor NO

x 

# emission limits.

Waste-burning Kilns:

Waste-burning kilns are not designed with secondary chamber or afterburners, so afterburner retrofits are

not an applicable control for these units. For waste-burning kilns, a significant amount of CO emissions

can result from the presence of organic compounds in the raw materials and not only from incomplete

combustion, so good combustion controls and practices are not as effective. Oxidation catalysts have not

been applied to waste-burning kilns and may not be as effective on waste-burning kilns as they are on

other sources due to plugging problems. The only effective beyond-the-floor control we could identify

for waste-burning kilns would be a regenerative thermal oxidizer (RTO). In the analysis for the proposed

Portland Cement NESHAP, EPA notes that the additional costs and energy requirements associated with

an RTO are significant, with an additional annualized cost of $3.8 million per year (see 74 FR 21153).

Under the most cost effective scenario (existing unit emitting at 710 ppmv and a 98 percent CO

reduction) the cost per ton of additional CO removal would be approximately $1,500. However, at the

CO levels for most facilities the cost per ton could be much higher. In addition, RTO have significant

additional energy requirements, and themselves create secondary emissions of CO, NO

x 

# , SO 2 

# , and PM

# due to their electrical demands (see 74 FR 21153). Given the cost and adverse environmental and energy

impacts, we could not identify any reasonable beyond-the-floor alternative to control CO emissions from

waste-burning kilns.

We expect that waste-burning kilns would install scrubbers to meet the proposed MACT floor emission

limits for HCl, and the proposed EG and NSPS limits for HCl are the same. The floor limits for wasteburning kilns are already at the quantification limits of the test method, and we are not aware of

alternative methods to quantify additional reductions in HCl emissions. In addition, we are not aware of

any control technologies available that would reduce HCl emission from existing cement kilns to levels

below the floor levels. Therefore, we could not evaluate a beyond-the-floor option for HCl emissions

from cement kilns.

The scrubbers needed to meet the CISWI MACT floor limits for HCl would also meet the CISWI MACT

floor levels for SO 2 

# . However, it is uncertain whether it is feasible for existing waste-burning kilns to

utilize additional caustic in their scrubbers, or in their existing flue gas desulfurization devices, to be able

to consistently meet the 3.6 ppm beyond-the-floor emission limit for SO 2 

# . There are limits to the amounts

of additional caustic or lime that are technically feasible, and the SO 2 

# content of the flue gas will vary

depending on the fuel and the sulfur content of process raw materials that are charged to the wasteburning kiln. The only option for achieving additional SO 2 

# control is to add an additional SO 2 

# scrubbing

device in series with the scrubber required to comply with the MACT floor limit. While we did not

quantify the costs, we concluded that this level of control would pose unreasonable costs that would result

in units ceasing to combust wastes in cement kilns. It was therefore determined that additional controls

were not demonstrated to continuously meet the beyond-the-floor SO 2 

# emission limits at existing wasteburning kilns.

For PM, it is estimated that units would install fabric filter controls or improve existing fabric filters to

meet the proposed CISWI MACT floor limits for PM and metals. To meet the metals floor limits, highly

efficient fabric filters, and possibly membrane bags, would be needed. These controls are the best

technology available to control PM, and we have not identified any additional controls that are available

that would enable existing waste-burning kilns to continuously meet the beyond-the-floor PM emission

limit (which is considerably lower than the MACT floor limit).

Energy Recovery Units:

Like waste-burning kilns, energy recovery units are not suitably designed for afterburner retrofits to

control CO. The beyond-the-floor CO emission limit is 3 ppm. In comparison, the proposed MACT floor

emission limit is 150 ppm. Therefore, the beyond-the-floor emission limit is approximately 98 percent

less than the MACT floor emission limit. We are unaware of any technology that is able to continuously

meet this limit for all existing energy recovery units. Variances in fuel composition and condition will

have an effect on CO emissions in addition to the controls in place, so this limit may be achievable for the

best source based on their particular unit design and fuel inputs, but not demonstrated to be achievable for

any other existing units without unreasonable costs associated with modification of the units. As a

comparison, the proposed boiler NESHAP limit varies by combustor design, but for biomass boilers,

which burn fuels and have combustor designs that are similar to some CISWI energy recovery units, the

limits are in the order of 200 to 700 ppm.

For PM, we estimate that existing units would install fabric filter controls or improve existing fabric

filters to meet the proposed CISWI MACT floor limits for PM and metals. As with waste-burning kilns,

the fabric filters would need to be highly efficient to meet the metals floor limits, and would likely need

membrane filter bags. As stated above, membrane filters are the best technology available to control PM

and metals. As such, the fabric filters we believe will be necessary to control the metals will likely

achieve a level of performance that is better than the MACT floor limit for PM, resulting in additional PM

# reductions beyond the existing source floor level of control. For this reason, we believe that the PM

emissions reductions associated with going beyond-the-floor to the new source limits is less than the 200

tons per year estimated based on the evaluation of the difference in PM emissions under the proposed

existing source floor and the proposed new source floor. Furthermore, to achieve PM and metals

emissions reductions greater than those required to meet the MACT floor emission limits, existing

sources would likely need to install an additional particulate control device, such as a cartridge filtration

system, which would require additional capital and operating expense, as well as require additional

energy to power the fans for adequate draft. While we did not quantify these costs of an additional

particulate control system in the table below, we believe that these additional controls would pose

unreasonable costs.

B. Beyond-the-Floor Costs

The methodology for estimating the incremental cost of meeting the proposed beyond-the-floor limits is

essentially the same as that described for the MACT floor limits. It was assumed that the best options for

each unit shown in Table 8 would serve as the baseline for determining additional controls and costs

required. Subcategory-specific considerations are listed below, and the following table presents the

incremental costs, reductions, and cost effectiveness for units to comply with beyond-the-floor emission

limits.

Burn-Off Ovens: Because a beyond-the-floor NO

x 

# limit is not proposed, the cost of SNCR and SNCR

monitoring were not incorporated into the beyond-the-floor costs for these units. However, meeting the

other pollutant beyond-the-floor limits was still more expensive than the alternative of abrasive blasting.

Hence, it was assumed that the units would shut down in this case, and incremental beyond-the-floor

costs would be the total cost of sandblasting minus the lowest cost MACT floor costs, or about $612,000

for the whole subcategory. Unit-specific beyond-the-floor costs are listed in Table 10A.

Cement Kilns: Additional costs for cement kilns consisted of annual costs to add carbon for dioxin/furans

control. As previously noted, there are technical reasons for not considering other controls for this

subcategory. Unit-specific beyond-the-floor costs are listed in Table 10B.

Energy Recovery Units: As discussed above, the additional costs to meet beyond-the-floor limits for Cd,

Pb and PM reflect additional fabric filter installations or improvements to existing fabric filter systems as

well as additional bag leak detection system costs. Installation and operation of a secondary particulate

control system are not reflected in the cost estimate. Additional ACI and ACI monitoring costs were

calculated for meeting beyond-the-floor Hg and dioxin/furan limits. Lastly, for beyond-the-floor HCl and

SO2 limits, additional costs reflect the additional installation or improvement of scrubbers or adding lime

or caustic. Unit-specific beyond-the-floor costs are listed in Table 10C.

Incinerators: The best option for these units with respect to the MACT floor baseline was to shut down

and use alternative disposal rather than comply with the proposed limits. Therefore, there is no additional

beyond-the-floor cost for this subcategory.

Small, Remote Units: As with burn-off ovens, it was found to be less expensive for small, remote units to

shut down and use an alternative disposal method rather than add additional controls to meet beyond-thefloor emission limits. In fact, all but two units were already assumed to be shutdown instead of

complying with MACT floor limits. Incremental beyond-the-floor costs for the subcategory would be the

total cost of landfilling minus the lowest cost MACT floor costs for these two units, or about $79,000.

Unit-specific beyond-the-floor costs are listed in Table 10D.

# Incremental Costs and Emission Reductions Expected for Existing Units to Comply with Beyondthe-Floor Emission Limits (Relative to the MACT Floor)

Pollutants Subcategory Additional

Annual Costs

($/yr) Additional

Emissions

Reductions

(ton/year) Incremental cost

effectiveness (additional

costs/additional emissions

reductions, $/ton)

PM, Cd, Pb Energy recovery

unit 2,082,013 202 10,307

Energy recovery

unit 18,562,287 0.03 618,742,900 Hg, CDD/CDF

Waste-burning kiln 126,944,291 0.00002 >1 Billion

HCl, SO 2 Energy recovery

unit 21,564,881 77 280,063



# Total beyond-the-floor costs and alternative disposal costs for each unit are present in Table 11, and Table

12 presents the estimated incremental cost effectiveness values for each subcategory, over all pollutants.

V. A LTERNATIVE 

# A PPROACH



# EPA’s solid waste definition rule proposes to define which non-hazardous secondary materials that are

used as fuels or ingredients in combustion units are solid wastes under Subtitle D of RCRA. In addition

to the primary proposed approach set forth in the Solid Waste Definition rule, the rule solicits comments

on an alternative approach for determining which secondary materials are solid waste under Subtitle D of

RCRA, when combusted. To this point, this document has focused on the universe of CISWI consistent

with the definition of non-hazardous waste proposed in EPA’s concurrent notice under RCRA, or the

“proposed approach.” Total capital cost for all existing CISWI units to meet the MACT floor emission

limits is estimated at approximately $1.9 billion. Total annual cost for controls for all units in all

subcategories is about $508 million, but is about $480 million for the lowest cost alternative. Costs

associated with the CISWI inventory that would result from RCRA’s “alternative approach,” however,

are calculated using the same methodology described herein, and relevant summary tables for “alternative

approach” costs are provided in Appendix C.

The beyond-the-floor options were analyzed on a pollutant-by-pollutant basis. As in the “proposed

approach,” EPA considered the NSPS limits calculated under the alternative approach as a basis for the

beyond-the-floor approach for existing units in each subcategory. However, the technical feasibility

issues which precluded the use of beyond-the-floor limits that applied to the proposed approach discussed

above also apply in the alternative approach. In particular, see section IV of this memorandum for a

discussion of why beyond-the-floor options (e.g., NO

x 

# , CO for waste-burning kilns, etc.) are not feasible

for.

In addition to the technical and costs feasibility considerations discussed for the proposed approach, for

the alternative approach beyond-the-floor option, there are concerns about the feasibility of the beyondthe-floor emission limits for HCl and SO 2 

# for the energy recovery unit subcategory.

HCl. The NSPS limit for HCl is 0.036 ppmvd. We do not have information that suggests that all existing

energy recovery units would be able to continuously achieve this limit. Assuming units would have to

install or improve existing wet scrubbers in some cases to achieve the MACT floor emission limit, we do

not believe that these same devices could be further improved to achieve an additional 99.9% reduction

above that to reach the beyond-the-floor emission limit. The baseline average HCl concentration is 10

ppmvd, so achieving the beyond-the-floor limit would necessitate a 99.6% reduction in HCl emissions, or

# possibly more, depending on the chlorine content of the materials being combusted. We do not have the

data that suggests this is consistently attainable for all existing energy recovery units.

SO 2



# . The NSPS limit for SO 2 

# is 0.04 ppmvd. We do not have information that suggests that all existing

energy recovery units would be able to continuously achieve this limit. The average baseline SO 2 

# concentration is about 75 ppmvd, so an emissions reduction of over 99.9% would be necessary for some

units to achieve this emission limit. The scrubbers needed to meet the CISWI MACT floor limits for HCl

would also meet the CISWI MACT floor levels for SO 2 

# . However, we are not certain that it is feasible for

existing units to utilize additional caustic in their scrubbers, or in their existing flue gas desulfurization

devices, to be able to consistently meet the 0.04 ppmvd beyond-the-floor emission limit for SO 2 

# . There

are limits to the amounts of additional caustic or lime that are technically feasible and the SO 2 

# content of

the flue gas will vary depending on the fuel and wastes that are combusted in the unit. The only option

for achieving additional SO 2 

# control is to add an additional SO 2 

# scrubbing device in series with the

scrubber required to comply with the MACT floor limit. While we did not quantify the costs, we

concluded that this level of control would pose unreasonable costs that would result in units ceasing to

combust wastes in energy recovery units. Therefore, we determined that additional controls were not

demonstrated to continuously meet the beyond-the-floor SO 2 

# emission limits at existing energy recovery

units.

For the remaining pollutants where there may not be technical feasibility concerns, we developed

incremental cost estimates and reductions. The methodologies are the same as was used in the proposed

approach beyond-the-floor analysis, and are presented below.

Incremental Costs and Emission Reductions Expected for Existing Units to Comply with Beyondthe-Floor Emission Limits (Relative to the MACT Floor) for the Alternative Approach

Pollutants Subcategory Additional

Annual Costs

($/yr) Additional

Emissions

Reductions

(ton/year) Incremental cost

effectiveness (additional

costs/additional emissions

reductions, $/ton)

PM, Cd, Pb Energy recovery

unit $186,904,890 12,996 $14,382

Energy recovery

unit $398,773,806 0.97 $411 Million Hg, CDD/CDF

Cement kiln $142,008,091 0.34 $418 Million



# VI. N EW 

# U NITS



# Based on the results of our analysis for existing units and our experiences with other CAA Section 129

regulations, we do not anticipate that any new CISWI units will be constructed. As discussed earlier,

many existing CISWI owners and operators may find that alternate disposal options are preferable to

compliance with the proposed standards. Our experience with regulations for municipal waste

combustors, HMIWI and, in fact, CISWI has shown that negative growth in the source category

historically occurs upon implementation of CAA Section 129 standards. Since CISWI rules were

promulgated in 2000 and have been in effect for existing sources since 2005, many existing units have

closed. At promulgation in 2000, EPA estimated 122 units in the CISWI population. In comparison, the

incinerator subcategory in this proposal, which would contain any such units subject to the 2000 CISWI

rule, has 28 units. EPA is not aware of any construction of new units since 2000, and therefore does not

believe there are any units that are currently subject to the 2000 CISWI NSPS. The revised CISWI rule is

more stringent, so this trend is expected to continue. The same is expected to be true for the

# subcategories of units that would be newly affected by the proposed revised CISWI rules. Industrial or

commercial operations considering waste disposal options for their facilities will likely choose not to

construct new CISWI units and to use alternative waste disposal methods or alternative fuels that will not

subject them to the CISWI rule. For example, tire-derived fuel from which the metal has been removed is

not considered solid waste under the proposed definition of solid waste. Consequently, new cement kiln

owners will assess their regulatory requirements under CISWI for burning whole tires or tire-derived fuel

that does not have metals removed against the costs associated with removing the metal and complying

with the applicable NESHAP instead of the CISWI rule. Our research suggests that metal removal is

routinely practiced and would most likely be a viable option for new kiln owners so that they would not

be subject to the CISWI regulations. Likewise, new sources could engineer their process to minimize

waste generation in the first place, or to separate wastes so that the materials sent to a combustion unit

would not meet the definition of solid waste to begin with. For waste that is generated, cost analyses have

found that alternative waste disposal is generally available and less expensive.

VII. R EFERENCES



# 1. “MACT Floor Analysis for the Commercial and Industrial Solid Waste Incinerators Source Category”

Memorandum from Jason Huckaby, Amber Allen and Kristen James, Eastern Research Group, Inc. to

Charlene Spells, Toni Jones and Ketan Patel, U.S. Environmental Protection Agency. April 26, 2010.

2. “Baseline Emissions and Emission Reductions Estimates for Existing CISWI Units” Memorandum

from Jason Huckaby, Amber Allen and Kristen James, Eastern Research Group, Inc. to Charlene

Spells, Toni Jones and Ketan Patel, U.S. Environmental Protection Agency. April 28, 2010.

.

3. U.S. Environmental Protection Agency. October 2000. OAQPS Control Cost Manual. Section 4.2:

NOX Post Combustion. Chapter 1: Selective Noncatalytic Reduction. Publication Number

EPA/452/B-02-001.

4. U.S. Environmental Protection Agency. July 2002. OAQPS Control Cost Manual. Section 6:

Particulate Matter Controls. Chapter 2: Wet Scrubbers for Particulate Matter. Publication Number

EPA/452/B-02-001.

5. U.S. Environmental Protection Agency. July 1994. Medical Waste Incinerators--Background

Information for Proposed Standards and Guidelines: Model Plant Description and Cost Report for

New and Existing Facilities. Publication Number EPA-453/R-94-045a. (Docket item no. II-A-112)

6. Memorandum from Thomas Holloway, RTI, to Ketan Patel, EPA. July 6, 2009. Revised Compliance

Costs and Economic Inputs for Existing HMIWI

.

7. EPA Air Pollution Control Cost Manual, Sixth Edition EPA 452/B-02-001.

8. Dr. H.M. Eckerlin and E.W. Soderberg. Industrial Extension Service. USI Boiler Efficiency Program.

A Report summarizing the finding and recommendations of an evaluation of Boilers in State-Owned

Facilities. February 25, 2004. Accessed online at:

http://www.energync.net/programs/docs/usi/om/boilers/ssr.pdf

9. Air Pollution Control Technology Fact Sheet, Selective Non-Catalytic Reduction (SNCR) EPA452/F-03-031

10. Air Pollution Control Technology Fact Sheet, Selective Catalytic Reduction (SCR), EPA-452/F-03-

032

# A PPENDIX 

# A. T ABLES FOR 

# “P ROPOSED 

# A PPROACH 

# ” MACT F LOOR 

# C OST 

# A NALYSES



# The tables referenced throughout the body of this memo are presented in this section. They are organized

as follows:

1. Percent Improvement Required to Meet MACT Floor

1A: Burn-off Ovens

1B: Waste-burning Kilns

1C: Energy Recovery Units

1D: Incinerators

1E: Small, Remote Units

2. Costs to Meet MACT Floor

2A: Burn-off Ovens

2B: Waste-burning Kilns

2C: Energy Recovery Units

2D: Incinerators

2E: Small, Remote Units

3. Summary of MACT Compliance and Alternative Disposal Costs

4. Input Parameters for Control Cost Algorithms

5. Control Cost Algorithms

5A: Fabric Filter

5B: Packed-Bed Scrubber

5C: Selective Non-Catalytic Reduction (SNCR)

5D: Activated Carbon Injection (ACI)

5E: Afterburner Retrofit for Incinerators

5F: Afterburner Retrofit for Burn-off Ovens

5G: Incremental Controls

6. Stack Testing, Monitoring, and Recordkeeping Costs

6A: Maintenance and Inspection

6B: Monitoring

6C: Initial Stack Testing Costs by Unit and Pollutant

6D: Stack Testing Costs

6E: Visible Emissions Testing

6F: Recordkeeping and Reporting

7. Alternative Waste Disposal Algorithms

7A: Cost to Haul Waste to Landfill

7B: Cost to Haul Waste to Municipal Waste Combustor

7C: Cost to Sandblast

7D. Cost to Continue Incinerator Operation

8. Best Compliance Options by Unit

9. Cost Effectiveness of MACT Floors: Overall and by SubcategoryTable 1A. Burn-off Ovens: Percent Improvement Required to Meet MACT Floor (1 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededFLAscendCP-LNo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendCP-SNo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendHE140ANo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendHE140BNo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendHE140CNo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendHE140DNo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendHE171ANo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneFLAscendHE171BNo Equipment1.23E-03-265 none139.1042 afterburner retrofit 47.09-176 noneGAGreat Dane TrailersPYROLYSIS OVEN - PO Afterburner - IncinomiteJ81A-3 (Natural Gas)1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneIACNHAmericaINC-1No Equipment1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneIACNHAmericaINC-2No Equipment1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneINWabashNational855BONo Equipment1.23E-03-265 none72.93-10 none47.09-176 noneKSCNHWichitaAce Burn-off OvenUnknown8.33E-04-440 none17.93-346 none7.11-1730 noneKYCooperStandard SN-17No Equipment1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneNDCNHAmericaINC-1No Equipment1.63E-03-176 none19.97-301 none87.07-49 noneNECNHAmericaGrandIsland 7996No Equipment1.23E-03-265 none73.66-9 none47.09-176 noneOHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 noneOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 noneOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 noneOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 noneOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 noneOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 noneOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit.1.23E-03-265 none24.23-230 none47.09-176 nonePACNHAmericaNewHolland INC-1No Equipment1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 nonePACNHAmericaNewHolland INC-2No Equipment1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneSCCryovacFB01Unknown1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneSCINVISTACamdenPlantUnit ID 19 - LindbergAfterburner1.23E-03-265 none17.51-357 none47.09-176 noneSCINVISTASpartanburgEU39a - Polyester Burn OffOven #1Unknown1.23E-03-265 none322.5375 afterburner retrofit 47.09-176 noneSCINVISTASpartanburgEU39b - Polyester Burn OffOven #2Unknown1.23E-03-265 none322.5375 afterburner retrofit 47.09-176 noneSCINVISTASpartanburgEU39c - Polyester Burn OffOven #3Unknown1.23E-03-265 none322.5375 afterburner retrofit 47.09-176 noneTNVolvoPentaPyrolysis Oven 1Unknown1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneTNVolvoPentaPyrolysis Oven 2Unknown1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneTXMadixBuilding A - Burn-off OvenNo Equipment1.23E-03-265 none63.29-26 none47.09-176 noneTXMadixBuilding C - Burn-off OvenNo Equipment1.23E-03-265 none63.29-26 none47.09-176 noneVANewportNewsShipbuildingDryDockMotor Winding Burnout Oven B64Thermal Oxidizer1.23E-03-265 none149.4746 afterburner retrofit 47.09-176 noneVAQuadrantEPPControlled Pyrolysis CleaningFurnaceUnknown1.23E-03-265 none743.6189 afterburner retrofit 47.09-176 noneNOTE:Data gaps in pollutant concentrations were filled using values found for similar units orusing the average concentration over the entire subcategory. For Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.MACTFloorControlEG Limit:80ppmvdEG Limit:130ppmvdFacilityIDUnitIDCadmium (Cd)Carbon Monoxide (CO)ControlDeviceEG Limit:0.0045mg/dscmMACTFloorControlMACT Floor ControlHydrogen Chloride (HCl)Table 1A. Burn-off Ovens: Percent Improvement Required to Meet MACT Floor (2 of 123)Appendix AFLAscendCP-LNo EquipmentFLAscendCP-SNo EquipmentFLAscendHE140ANo EquipmentFLAscendHE140BNo EquipmentFLAscendHE140CNo EquipmentFLAscendHE140DNo EquipmentFLAscendHE171ANo EquipmentFLAscendHE171BNo EquipmentGAGreat Dane TrailersPYROLYSIS OVEN - PO Afterburner - IncinomiteJ81A-3 (Natural Gas)IACNHAmericaINC-1No EquipmentIACNHAmericaINC-2No EquipmentINWabashNational855BONo EquipmentKSCNHWichitaAce Burn-off OvenUnknownKYCooperStandardSN-17No EquipmentNDCNHAmericaINC-1No EquipmentNECNHAmericaGrandIsland 7996No EquipmentOHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit.PACNHAmericaNewHolland INC-1No EquipmentPACNHAmericaNewHolland INC-2No EquipmentSCCryovacFB01UnknownSCINVISTACamdenPlantUnit ID 19 - LindbergAfterburnerSCINVISTASpartanburgEU39a - Polyester Burn OffOven #1UnknownSCINVISTASpartanburgEU39b - Polyester Burn OffOven #2UnknownSCINVISTASpartanburgEU39c - Polyester Burn OffOven #3UnknownTNVolvoPentaPyrolysis Oven 1UnknownTNVolvoPentaPyrolysis Oven 2UnknownTXMadixBuilding A - Burn-off OvenNo EquipmentTXMadixBuilding C - Burn-off OvenNo EquipmentVANewportNewsShipbuildingDryDockMotor Winding Burnout Oven B64Thermal OxidizerVAQuadrantEPPControlled Pyrolysis CleaningFurnaceUnknownNOTE:Data gaps in pollutant concentrations were filled using values found for similar units orusing the average concentration over the entire subcategory. For Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.FacilityIDUnitIDControlDeviceAverage(mg/dscm)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeeded1.25E-02 -228 none 2.67E-03-425 none171.1330 add SNCR9.03-265 none1.25E-02 -228 none 2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 171.1330 add SNCR9.03-265 none1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none13.16-812 none135.3176 add FF2.00E-02-105 none6.67E-04-2000 none250.0052 add SNCR43.0023 add FF1.25E-02 -228 none 2.67E-03-425 none 136.9512 add SNCR61.2746 add FF5.00E-03-720 none4.67E-03-200 none261.9754 add SNCR43.5724 add FF1.25E-02 -228 none 2.67E-03-425 none339.8865 add SNCR294.8189 add FF1.25E-02 -228 none 2.67E-03-425 none88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 88.40-36 none49.7834 add FF1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none62.18-93 none12.33-168 none1.25E-02 -228 none 2.67E-03-425 none54.58-120 none6.68-394 none1.25E-02-228 none2.67E-03-425 none 54.58-120 none6.68-394 none1.25E-02-228 none2.67E-03-425 none 54.58-120 none6.68-394 none1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none 58.30-106 none10.32-220 none1.25E-02-228 none2.67E-03-425 none58.30-106 none10.32-220 none1.25E-02 -228 none 2.67E-03-425 none 136.9512 add SNCR61.2746 add FF1.25E-02-228 none2.67E-03-425 none69.92-72 none7.88-319 noneMACTFloorControlEG Limit:0.041mg/dscmEG Limit:33mg/dscmParticulate Matter (filterable)MACT FloorControlEG Limit:0.014mg/dscmEG Limit:120ppmvdLead (Pb)Mercury (Hg)Nitrogen Oxides (NOx)MACTFloorControlMACT FloorControlTable 1A. Burn-off Ovens: Percent Improvement Required to Meet MACT Floor (3 of 123)Appendix AFLAscendCP-LNo EquipmentFLAscendCP-SNo EquipmentFLAscendHE140ANo EquipmentFLAscendHE140BNo EquipmentFLAscendHE140CNo EquipmentFLAscendHE140DNo EquipmentFLAscendHE171ANo EquipmentFLAscendHE171BNo EquipmentGAGreat Dane TrailersPYROLYSIS OVEN - PO Afterburner - IncinomiteJ81A-3 (Natural Gas)IACNHAmericaINC-1No EquipmentIACNHAmericaINC-2No EquipmentINWabashNational855BONo EquipmentKSCNHWichitaAce Burn-off OvenUnknownKYCooperStandardSN-17No EquipmentNDCNHAmericaINC-1No EquipmentNECNHAmericaGrandIsland 7996No EquipmentOHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit.PACNHAmericaNewHolland INC-1No EquipmentPACNHAmericaNewHolland INC-2No EquipmentSCCryovacFB01UnknownSCINVISTACamdenPlantUnit ID 19 - LindbergAfterburnerSCINVISTASpartanburgEU39a - Polyester Burn OffOven #1UnknownSCINVISTASpartanburgEU39b - Polyester Burn OffOven #2UnknownSCINVISTASpartanburgEU39c - Polyester Burn OffOven #3UnknownTNVolvoPentaPyrolysis Oven 1UnknownTNVolvoPentaPyrolysis Oven 2UnknownTXMadixBuilding A - Burn-off OvenNo EquipmentTXMadixBuilding C - Burn-off OvenNo EquipmentVANewportNewsShipbuildingDryDockMotor Winding Burnout Oven B64Thermal OxidizerVAQuadrantEPPControlled Pyrolysis CleaningFurnaceUnknownNOTE:Data gaps in pollutant concentrations were filled using values found for similar units orusing the average concentration over the entire subcategory. For Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.FacilityIDUnitIDControlDeviceAverage(ppmvd)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeeded8.11 -36 none 0.045 -681718 none 0.004 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none8.11 -36 none 0.045 -681718 none 0.00 -704840 none28.5862 add packed bed scrubber0.045 -681718 none0.00-704840 none9.30-18 none0.001-24473584 none0.00-25303544 none8.11-36 none0.045 -681718 none0.00-704840 none11.676 none0.090-345625 none0.01-357349 none19.5544 add packed bed scrubber0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none1.57-601 none0.045 -681718 none0.00-704840 none8.11-36 none0.045 -681718 none0.00-704840 none8.11-36 none0.045 -681718 none0.00-704840 none8.11-36 none0.045 -681718 none0.00-704840 none0.00#DIV/0! none0.045 -681718 none0.00-704840 none0.45-2326 none0.045 -681718 none0.00-704840 none0.45-2326 none0.045 -681718 none0.00-704840 none0.45-2326 none0.045 -681718 none0.00-704840 none8.11-36 none0.045 -681718 none0.00-704840 none8.11-36 none0.045 -681718 none0.00-704840 none0.17-6468 none0.045 -681718 none0.00-704840 none0.17-6468 none0.045 -681718 none0.00-704840 none8.11-36 none0.045 -681718 none0.00-704840 none1.69-551 none0.045 -681718 none0.00-704840 noneEG Limit:310ng/dscmEG Limit:25ng/dscmTotal Dioxin/FuransEG Limit:11ppmvdMACTFloorControlTotal Dioxin/Furans (TEQ)MACT FloorControlSulfur Dioxide (SO2)MACT Floor ControlTable 1A. Burn-off Ovens: Percent Improvement Required to Meet MACT Floor (4 of 123)Appendix AFLAscendCP-LNo EquipmentFLAscendCP-SNo EquipmentFLAscendHE140ANo EquipmentFLAscendHE140BNo EquipmentFLAscendHE140CNo EquipmentFLAscendHE140DNo EquipmentFLAscendHE171ANo EquipmentFLAscendHE171BNo EquipmentGAGreat Dane TrailersPYROLYSIS OVEN - PO Afterburner - IncinomiteJ81A-3 (Natural Gas)IACNHAmericaINC-1No EquipmentIACNHAmericaINC-2No EquipmentINWabashNational855BONo EquipmentKSCNHWichitaAce Burn-off OvenUnknownKYCooperStandardSN-17No EquipmentNDCNHAmericaINC-1No EquipmentNECNHAmericaGrandIsland 7996No EquipmentOHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit.OHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit.PACNHAmericaNewHolland INC-1No EquipmentPACNHAmericaNewHolland INC-2No EquipmentSCCryovacFB01UnknownSCINVISTACamdenPlantUnit ID 19 - LindbergAfterburnerSCINVISTASpartanburgEU39a - Polyester Burn OffOven #1UnknownSCINVISTASpartanburgEU39b - Polyester Burn OffOven #2UnknownSCINVISTASpartanburgEU39c - Polyester Burn OffOven #3UnknownTNVolvoPentaPyrolysis Oven 1UnknownTNVolvoPentaPyrolysis Oven 2UnknownTXMadixBuilding A - Burn-off OvenNo EquipmentTXMadixBuilding C - Burn-off OvenNo EquipmentVANewportNewsShipbuildingDryDockMotor Winding Burnout Oven B64Thermal OxidizerVAQuadrantEPPControlled Pyrolysis CleaningFurnaceUnknownNOTE:Data gaps in pollutant concentrations were filled using values found for similar units orusing the average concentration over the entire subcategory. For Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.FacilityIDUnitIDControlDeviceafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCRafterburner retrofit, add SNCR, add FFafterburner retrofit, add SNCR, add FFafterburner retrofit, add SNCR, add FFadd FF, add packed bed scrubberadd SNCR, add FFafterburner retrofit, add SNCR, add FFadd SNCR, add FFadd FF, add packed bed scrubber, add SNCRadd FFadd FFadd FFadd FFadd FFadd FFadd FFafterburner retrofit, add SNCR, add FFafterburner retrofit, add SNCR, add FFafterburner retrofit, add SNCR, add FFnoneafterburner retrofitafterburner retrofitafterburner retrofitafterburner retrofit, add SNCR, add FFafterburner retrofit, add SNCR, add FFnonenoneafterburner retrofit, add SNCR, add FFafterburner retrofitConsolidated MACT ControlsTable 1B. Waste-burning Kilns: Percent Improvement Required to Meet MACT Floor (5 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededALCemexDemopolisKILN #1Electrostatic Precipitator2.96E-02 98.98774836 add FF 1522.9553 tune-up 2.0025 none 7.86E-0366 add FFALLafargeRobertaPlantRotary Kiln #5Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFALLehighCementCoLeeds005Dry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)3.38E-03 91.11804511 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), FabricFilter1.87E-01 99.83992962 improve FF 664.77-7 none0.96-56 none 8.04E-0366 improve FFCACAPortlandCementColton K-2Collectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), FabricFilter1.87E-01 99.83992962 improve FF 664.77-7 none0.96-56 none 8.04E-0366 improve FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFCAMitsubishiCement4-RK-1Fabric Filter9.05E-05 -231.5503586 none394.96-80 none2.0025 none 2.15E-03-25 noneCANationalCementofCAKiln 1Fabric Filter, Sodium-Alkali Scrubbing System4.70E-03 93.62054634 improve FF 664.77-7 none2.0025 none 1.41E-03-91 noneFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)2.96E-02 98.98774836 improve FF 16.22-4278 none2.0025 none 7.86E-0366 improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)2.96E-02 98.98774836 improve FF 27.06-2524 none2.0025 none 7.86E-0366 improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filter8.25E-04 63.63017919 improve FF 1037.4632 tune-up 0.73-107 none 1.94E-0286 improve FFFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filter3.67E-04 18.22002116 improve FF 1037.4632 tune-up 0.68-120 none 4.33E-0338 improve FFFLFloridaRockKiln Line 1Electrostatic Precipitator2.96E-02 98.98774836 add FF 454.13-56 none2.0025 none 7.86E-0366 add FFFLRinkerBrooksville0530021-001-AVFabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFGACemexClinchfieldKiln1Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFIALafargeBuffaloKiln 1Fabric Filter2.39E-01 99.8746917 improve FF 361.55-96 none2.0025 none 5.24E-0349 improve FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter, FlueGas Desulfurization (General), Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)2.17E-04 -38.24884793 none139.22-410 none1.35-11 none 3.97E-0332 improve FFIDAshGroveInkomKiln 1Electrostatic Precipitator2.01E-04 -48.91790512 none664.77-7 none0.94-60 none 2.89E-036 add FFIDAshGroveInkomKiln 2Electrostatic Precipitator3.83E-05 -683.7780236 none664.77-7 none0.13-1057 none 1.21E-03-123 noneILBuzziUnicemOglesby#3 KilnElectrostatic Precipitator2.96E-02 98.98774836 add FF 664.77-7 none2.0025 none 7.86E-0366 add FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter, SNCRused intermittently2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 1.71E-0284 improve FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter, SNCRused intermittently2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 4.04E-0333 improve FFKSMonarchCementCoHumboldtKiln 4Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFKSMonarchCementCoHumboldtKiln 5Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator4.62E-04 35.12702524 add FF 664.77-7 none2.0025 none 3.78E-0329 add FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator4.62E-04 35.12702524 add FF 664.77-7 none2.0025 none 3.78E-0329 add FFOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFOKLoneStarPryorKiln #1Fabric Filter2.96E-02 98.98774836 improve FF 563.03-26 none2.0025 none 7.86E-0366 improve FFOKLoneStarPryorKiln #2Fabric Filter2.96E-02 98.98774836 improve FF 469.80-51 none2.0025 none 7.86E-0366 improve FFOKLoneStarPryorKiln #3Fabric Filter2.96E-02 98.98774836 improve FF 656.27-8 none2.0025 none 7.86E-0366 improve FFORAshGroveDurkeerotary cement kiln Fabric Filter8.54E-05 -251.3832397 none664.77-7 none0.85-76 none 3.86E-04-599 nonePALafargeWhitehallPlantKiln 2Fabric Filter8.76E-05 -242.3805567 none1435.7451 tune-up 2.0025 none 1.06E-03-155 nonePALafargeWhitehallPlantKiln 3Fabric Filter8.76E-05 -242.3805567 none3208.7378 tune-up 2.0025 none 1.06E-03-155 nonePALehighCementEvansville 121Cyclone: Single, Dry Limestone Injection, FabricFilter3.97E-04 24.43466784 improve FF 73.85-861 none0.49-209 none 1.27E-03-112 nonePALehighCementEvansville 122Cyclone: Single, Dry Limestone Injection, FabricFilter3.59E-04 16.52911783 improve FF 88.32-704 none0.64-133 none 1.41E-03-91 noneHydrogen Chloride (HCl)MACTFloor HClControl1EG Limit:1.5ppmvd EG Limit:0.0027mg/dscmMACT FloorControlFacilityIDUnitIDMACT FloorControlCadmium (Cd)Lead (Pb)ControlDeviceEG Limit:0.0003mg/dscmCarbon Monoxide (CO)MACTFloorControlEG Limit:710ppmvdTable 1B. Waste-burning Kilns: Percent Improvement Required to Meet MACT Floor (6 of 123)Appendix AALCemexDemopolisKILN #1Electrostatic PrecipitatorALLafargeRobertaPlantRotary Kiln #5Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)ALLehighCementCoLeeds005Dry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)CACAPortlandCementColton K-1Collectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), FabricFilterCACAPortlandCementColton K-2Collectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), FabricFilterCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric FilterCAMitsubishiCement4-RK-1Fabric FilterCANationalCementofCAKiln 1Fabric Filter, Sodium-Alkali Scrubbing SystemFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)FLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)FLCemexMiamiCement KilnAfterburner, Fabric FilterFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric FilterFLFloridaRockKiln Line 1Electrostatic PrecipitatorFLRinkerBrooksville0530021-001-AVFabric FilterFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)GACemexClinchfieldKiln1Fabric FilterIALafargeBuffaloKiln 1Fabric FilterIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter, FlueGas Desulfurization (General), Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)IDAshGroveInkomKiln 1Electrostatic PrecipitatorIDAshGroveInkomKiln 2Electrostatic PrecipitatorILBuzziUnicemOglesby#3 KilnElectrostatic PrecipitatorILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter, SNCRused intermittentlyILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter, SNCRused intermittentlyKSMonarchCementCoHumboldtKiln 4Fabric FilterKSMonarchCementCoHumboldtKiln 5Fabric FilterMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), Fabric FilterOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), Fabric FilterOKLoneStarPryorKiln #1Fabric FilterOKLoneStarPryorKiln #2Fabric FilterOKLoneStarPryorKiln #3Fabric FilterORAshGroveDurkeerotary cement kiln Fabric FilterPALafargeWhitehallPlantKiln 2Fabric FilterPALafargeWhitehallPlantKiln 3Fabric FilterPALehighCementEvansville 121Cyclone: Single, Dry Limestone Injection, FabricFilterPALehighCementEvansville 122Cyclone: Single, Dry Limestone Injection, FabricFilterFacilityIDUnitIDControlDeviceAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeeded2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 421.05 -161 none 0.01 -895422 none 24.25 -1591 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 108.30 -916 none 0.01 -895422 none 10.96 -3642 none2.53E-03 -849 none 108.30 -916 none 0.01 -895422 none 10.96 -3642 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.41E-03 -895 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none1.75E-03 -1275 none 379.75 -190 none 0.01 -895422 none 19.99-1951 none1.01E-03 -2283 none 379.75 -190 none 0.01 -895422 none 19.99-1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 1.43 -28505 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 1.43 -28505 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 379.75 -190 none 0.01 -895422 none 19.99 -1951 none2.53E-03 -849 none 382.51 -188 none 0.01 -895422 none 24.76 -1556 none2.53E-03 -849 none 477.66 -130 none 0.01 -895422 none 7.30 -5520 noneParticulate Matter (filterable) Sulfur Dioxide (SO2)MACTFloorControlMACTFloorControlEG Limit:0.024mg/dscmEG Limit:1100ppmvdMACTFloorControlMercury (Hg)Nitrogen Oxides (NOx)EG Limit:410ppmvdEG Limit:60mg/dscmMACTFloorControlTable 1B. Waste-burning Kilns: Percent Improvement Required to Meet MACT Floor (7 of 123)Appendix AALCemexDemopolisKILN #1Electrostatic PrecipitatorALLafargeRobertaPlantRotary Kiln #5Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)ALLehighCementCoLeeds005Dry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)CACAPortlandCementColton K-1Collectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), FabricFilterCACAPortlandCementColton K-2Collectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), FabricFilterCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric FilterCAMitsubishiCement4-RK-1Fabric FilterCANationalCementofCAKiln 1Fabric Filter, Sodium-Alkali Scrubbing SystemFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)FLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)FLCemexMiamiCement KilnAfterburner, Fabric FilterFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric FilterFLFloridaRockKiln Line 1Electrostatic PrecipitatorFLRinkerBrooksville0530021-001-AVFabric FilterFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)GACemexClinchfieldKiln1Fabric FilterIALafargeBuffaloKiln 1Fabric FilterIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter, FlueGas Desulfurization (General), Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)IDAshGroveInkomKiln 1Electrostatic PrecipitatorIDAshGroveInkomKiln 2Electrostatic PrecipitatorILBuzziUnicemOglesby#3 KilnElectrostatic PrecipitatorILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter, SNCRused intermittentlyILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter, SNCRused intermittentlyKSMonarchCementCoHumboldtKiln 4Fabric FilterKSMonarchCementCoHumboldtKiln 5Fabric FilterMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), Fabric FilterOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), Fabric FilterOKLoneStarPryorKiln #1Fabric FilterOKLoneStarPryorKiln #2Fabric FilterOKLoneStarPryorKiln #3Fabric FilterORAshGroveDurkeerotary cement kiln Fabric FilterPALafargeWhitehallPlantKiln 2Fabric FilterPALafargeWhitehallPlantKiln 3Fabric FilterPALehighCementEvansville 121Cyclone: Single, Dry Limestone Injection, FabricFilterPALehighCementEvansville 122Cyclone: Single, Dry Limestone Injection, FabricFilterFacilityIDUnitIDControlDeviceAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeeded0.04 -5022 none 3.20E-03 -5216 noneadd FF, tune-up0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.04-4637 none 3.46E-03-4816 none0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF, tune-up0.20-950 none 1.56E-02-990 noneimprove FF, tune-up0.20-950 none 1.56E-02-990 noneadd FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneadd FF0.20-950 none 1.56E-02-990 none0.20-950 none 1.56E-02-990 noneadd FF0.09-2134 none 7.33E-03-2219 noneimprove FF0.06-3606 none 4.42E-03-3746 noneimprove FF0.02-9240 none 1.75E-03-9594 noneimprove FF0.02-9240 none 1.75E-03-9594 noneimprove FF0.20-950 none 1.56E-02-990 noneadd FF0.20-950 none 1.56E-02-990 noneadd FF0.10-2028 none 7.70E-03-2109 noneimprove FF0.06-3365 none 4.73E-03-3497 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.01 -14284 none 1.14E-03 -14828 none0.20 -950 none 1.56E-02 -990 nonetune-up0.20-950 none 1.56E-02-990 nonetune-up0.06-3634 none 4.39E-03-3775 noneimprove FF0.09-2132 none 7.34E-03-2216 noneimprove FFConsolidated MACTControlsEG Limit:2.1ng/dscmEG Limit:0.17ng/dscmTotal Dioxin/Furans (TEQ)MACTFloorControl2MACTFloorControlTotal Dioxin/FuransTable 1B. Waste-burning Kilns: Percent Improvement Required to Meet MACT Floor (8 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededHydrogen Chloride (HCl)MACTFloor HClControl1EG Limit:1.5ppmvd EG Limit:0.0027mg/dscmMACT FloorControlFacilityIDUnitIDMACT FloorControlCadmium (Cd)Lead (Pb)ControlDeviceEG Limit:0.0003mg/dscmCarbon Monoxide (CO)MACTFloorControlEG Limit:710ppmvdPALehighCementYork200Electrostatic Precipitator3.26E-01 99.907856 add FF 664.77-7 none0.27-465 none 2.66E-0290 add FFSCLafargeHarleyville2Fabric Filter1.04E-03 71.24658103 improve FF 681.64-4 none2.0025 none 1.41E-0281 improve FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFTXAshGroveMidlothianKiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)2.08E-04 -43.95171042 none664.77-7 none0.93-61 none 2.43E-03-11 noneTXAshGroveMidlothianKiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)1.99E-04 -51.12171898 none664.77-7 none0.25-509 none 3.24E-0317 add FFTXAshGroveMidlothianKiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)3.11E-04 3.562912825 add FF 664.77-7 none0.59-155 none 2.79E-033 add FFTXCemexBalconesPlant1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)2.96E-02 98.98774836 improve FF 664.77-7 none2.0025 none 7.86E-0366 improve FFTXHolcimMidlothianPlantKiln 1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), Wet Scrubber1.91E-03 84.30122547 improve FF 664.77-7 none2.0025 none 4.89E-0294 improve FFTXHolcimMidlothianPlantKiln 2Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), Wet Scrubber1.74E-03 82.77274438 improve FF 664.77-7 none2.0025 none 2.54E-0289 improve FFTXLoneStarMarynealKiln 1Fabric Filter2.96E-02 98.98774836 improve FF 612.17-16 none1.19-26 none 7.86E-0366 improve FFTXLoneStarMarynealKiln 2Fabric Filter2.96E-02 98.98774836 improve FF 465.98-52 none1.19-26 none 7.86E-0366 improve FFTXLoneStarMarynealKiln 3Fabric Filter2.96E-02 98.98774836 improve FF 758.376 tune-up 1.19-26 none 7.86E-0366 improve FFUTAshGroveLeamingtonrotary cement kiln Fabric Filter2.96E-02 98.98774836 improve FF 664.77-7 none1.585 none 7.86E-0366 improve FFUTHolcimDevilsSlideKiln 1Fabric Filter8.05E-04 62.75406998 improve FF 664.77-7 none2.0025 none 3.39E-0320 improve FFWAAshGroveSeattlerotary cement kiln Fabric Filter5.95E-05 -404.0609412 none664.77-7 none1.27-18 none 9.03E-04-199 noneWALafargeSeattleKilnElectrostatic Precipitator2.03E-04 -47.94796177 none173.71-309 none2.0025 none 2.86E-036 add FF1. It is assumed that any controls that would be installed to meet the proposed Portland Cement NESHAPlimits will be sufficient to meet CISWI EG limits for HCl and SO2. Therefore no additional scrubbers orscrubber improvements should be needed for kilns subject to the NESHAP.2. It is assumed that kilns meeting the Portland Cement NESHAP limits for dioxin/furans will be able tomeet the proposed CISWI emission limits also.NOTE:Data gaps in pollutant concentrations were filled using values found for similar units or using theaverage concentration over the entire subcategory. For gaps in Dioxin/Furan TEQ concentrations, TEQconcentrations were assumed to be 7.8% of the TMB values.Table 1B. Waste-burning Kilns: Percent Improvement Required to Meet MACT Floor (9 of 123)Appendix AFacilityIDUnitIDControlDevicePALehighCementYork200Electrostatic PrecipitatorSCLafargeHarleyville2Fabric FilterTNCemexKnoxvilleOOKFabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)TXAshGroveMidlothianKiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)TXAshGroveMidlothianKiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)TXAshGroveMidlothianKiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)TXCemexBalconesPlant1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)TXHolcimMidlothianPlantKiln 1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), Wet ScrubberTXHolcimMidlothianPlantKiln 2Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), Wet ScrubberTXLoneStarMarynealKiln 1Fabric FilterTXLoneStarMarynealKiln 2Fabric FilterTXLoneStarMarynealKiln 3Fabric FilterUTAshGroveLeamingtonrotary cement kiln Fabric FilterUTHolcimDevilsSlideKiln 1Fabric FilterWAAshGroveSeattlerotary cement kiln Fabric FilterWALafargeSeattleKilnElectrostatic Precipitator1. It is assumed that any controls that would be installed to meet the proposed Portland Cement NESHAPlimits will be sufficient to meet CISWI EG limits for HCl and SO2. Therefore no additional scrubbers orscrubber improvements should be needed for kilns subject to the NESHAP.2. It is assumed that kilns meeting the Portland Cement NESHAP limits for dioxin/furans will be able tomeet the proposed CISWI emission limits also.NOTE:Data gaps in pollutant concentrations were filled using values found for similar units or using theaverage concentration over the entire subcategory. For gaps in Dioxin/Furan TEQ concentrations, TEQconcentrations were assumed to be 7.8% of the TMB values.Average(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededParticulate Matter (filterable) Sulfur Dioxide (SO2)MACTFloorControlMACTFloorControlEG Limit:0.024mg/dscmEG Limit:1100ppmvdMACTFloorControlMercury (Hg)Nitrogen Oxides (NOx)EG Limit:410ppmvdEG Limit:60mg/dscmMACTFloorControl2.34E-03-927 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 218.34-404 none0.01-895422 none51.25-700 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 379.75-190 none0.01-895422 none19.99-1951 none2.53E-03-849 none 670.61-64 none0.01-895422 none19.99-1951 noneTable 1B. Waste-burning Kilns: Percent Improvement Required to Meet MACT Floor (10 of 123)Appendix AFacilityIDUnitIDControlDevicePALehighCementYork200Electrostatic PrecipitatorSCLafargeHarleyville2Fabric FilterTNCemexKnoxvilleOOKFabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)TXAshGroveMidlothianKiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)TXAshGroveMidlothianKiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)TXAshGroveMidlothianKiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)TXCemexBalconesPlant1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)TXHolcimMidlothianPlantKiln 1Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), Wet ScrubberTXHolcimMidlothianPlantKiln 2Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), Wet ScrubberTXLoneStarMarynealKiln 1Fabric FilterTXLoneStarMarynealKiln 2Fabric FilterTXLoneStarMarynealKiln 3Fabric FilterUTAshGroveLeamingtonrotary cement kiln Fabric FilterUTHolcimDevilsSlideKiln 1Fabric FilterWAAshGroveSeattlerotary cement kiln Fabric FilterWALafargeSeattleKilnElectrostatic Precipitator1. It is assumed that any controls that would be installed to meet the proposed Portland Cement NESHAPlimits will be sufficient to meet CISWI EG limits for HCl and SO2. Therefore no additional scrubbers orscrubber improvements should be needed for kilns subject to the NESHAP.2. It is assumed that kilns meeting the Portland Cement NESHAP limits for dioxin/furans will be able tomeet the proposed CISWI emission limits also.NOTE:Data gaps in pollutant concentrations were filled using values found for similar units or using theaverage concentration over the entire subcategory. For gaps in Dioxin/Furan TEQ concentrations, TEQconcentrations were assumed to be 7.8% of the TMB values.Average(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededConsolidated MACTControlsEG Limit:2.1ng/dscm EG Limit:0.17ng/dscmTotal Dioxin/Furans (TEQ)MACTFloorControl2MACTFloorControlTotal Dioxin/Furans0.20-950 none 1.56E-02-990 noneadd FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 none0.20-950 none 1.56E-02-990 noneadd FF0.20-950 none 1.56E-02-990 noneadd FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF0.20-950 none 1.56E-02-990 noneimprove FF, tune-up0.20-950 none 1.56E-02-990 noneimprove FF0.00 -1999900 none 8.19E-06 -2075602 noneimprove FF0.03-7490 none 2.16E-03-7778 nonenone0.20-950 none 1.56E-02-990 noneadd FFTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (11 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone),Electrostatic Precipitator1.87E-04-167none 106.07-38.59208045none0.13-1048none1.03E-03-93noneARDomtarIndustriesPB1Wet Electrostatic Precipitator,General3.83E-0387add FF106.69 -37.78475732none1.8419add PBS7.50E-0297add FFARDomtarIndustriesPB2Wet Scrubber3.83E-0387add FF106.69 -37.78475732none1.8419improvescrubber7.50E-0297add FFARDomtarIndustriesPB3Electrostatic Precipitator3.83E-0387add FF106.69 -37.78475732none1.8419add PBS7.50E-0297add FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitator3.83E-0387add FF434.19 66.1441395add advancedcombustioncontrols11.03 86add PBS7.50E-0297add FFCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)8.52E-05-487none346.73 57.60389929add advancedcombustioncontrols15.33 90add PBS1.43E-03-40noneCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)8.52E-05-487none509.18 71.13005224add advancedcombustioncontrols8.11 81add PBS1.43E-03-40noneCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)8.52E-05-487none490.14 70.00856898add advancedcombustioncontrols12.86 88add PBS1.43E-03-40noneLADeltechHB-507Flue Gas Recirculation3.83E-0387add FF111.78 -31.50743396none11.0386add PBS7.50E-0297add FFLADeltechHB-512Flue Gas Recirculation3.83E-0387add FF111.78 -31.50743396none11.0386add PBS7.50E-0297add FFLAInternationalPaperRedRiverMillEQT011 HoggedFuel Boiler No. 2Cyclone: Multiple (Multiclone),Electrostatic Precipitator1.40E-03 64add FF148.20 0.809716599add advancedcombustioncontrols36.73 96add PBS9.20E-0378add FFLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone),Electrostatic Precipitator1.37E-04-265none552.63 73.39994873add advancedcombustioncontrols1.57 4add PBS4.47E-0355add FFLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone),Electrostatic Precipitator1.37E-04-265none296.60 50.43842998add advancedcombustioncontrols1.57 4add PBS4.47E-0355add FFLead (Pb)MACTFloorControlEG Limit:0.0025mg/dscmCadmium (Cd)Carbon Monoxide (CO)Hydrogen Chloride (HCl)MACTFloorControlMACT FloorControlMACT FloorControlEG Limit:0.0005mg/dscmEG Limit:147ppmvdEG Limit:1.5ppmvdFacilityIDUnitIDControlDeviceTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (12 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorARDomtarIndustriesPB1Wet Electrostatic Precipitator,GeneralARDomtarIndustriesPB2Wet ScrubberARDomtarIndustriesPB3Electrostatic PrecipitatorARPlantersCottonOil Boiler #3 (SN-72)Electrostatic PrecipitatorCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)CAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)CAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)LADeltechHB-507Flue Gas RecirculationLADeltechHB-512Flue Gas RecirculationLAInternationalPaperRedRiverMillEQT011 HoggedFuel Boiler No. 2Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone),Electrostatic PrecipitatorFacilityIDUnitIDControlDeviceAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeeded1.46E-03 31 21 add ACI0.24 145.9714add SNCR 3.27-181none4.57 10add PBS2.29E-03 56 46 add ACI0.51127.28 2minoradjustment(marginaldifference inNox)18.44 50add FF20.98 80add PBS2.29E-03 56 46 add ACI0.51127.28 2minoradjustment(marginaldifference inNox)18.44 50add FF20.98 80addcaustic2.29E-03 56 46 add ACI0.51127.28 2minoradjustment(marginaldifference inNox)18.44 50add FF20.98 80add PBS2.29E-03 56 46 add ACI0.51127.28 2minoradjustment(marginaldifference inNox)46.39 80add FF20.98 80add PBS1.03E-03 3 -7 none-0.07127.28 2minoradjustment(marginaldifference inNox)18.86 51add FF11.74 65add PBS1.17E-03 15 5 add ACI0.05127.28 2minoradjustment(marginaldifference inNox)14.09 35add FF11.02 63add PBS1.13E-03 11 1 add ACI0.01127.28 2minoradjustment(marginaldifference inNox)17.29 47add FF15.15 73add PBS2.29E-03 56 46 add ACI0.5166.00-89none46.3980add FF20.9880add PBS2.29E-035646 add ACI0.5166.00-89none46.3980add FF20.9880add PBS4.04E-04-147 -157 none-1.7562.32-101none14.4937add FF32.4487add PBS3.19E-05-3032 -3042 none-33.81127.282minoradjustment(marginaldifference inNox)9.796add FF20.9880add PBS3.19E-05-3032 -3042 none-33.81127.282minoradjustment(marginaldifference inNox)9.796add FF20.9880add PBSACIAdjustmentFactor2MACT FloorControlMACTFloorControlMACTFloorControlMercury (Hg)Nitrogen Oxides (NOx)Particulate Matter (filterable)EG Limit:0.001mg/dscmEG Limit:130ppmvdEG Limit:9.2mg/dscmEG Limit:4.1ppmvdSulfur Dioxide (SO2)WS or PBAdjustment1MACTFloorControlTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (13 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorARDomtarIndustriesPB1Wet Electrostatic Precipitator,GeneralARDomtarIndustriesPB2Wet ScrubberARDomtarIndustriesPB3Electrostatic PrecipitatorARPlantersCottonOil Boiler #3 (SN-72)Electrostatic PrecipitatorCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)CAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)CAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)LADeltechHB-507Flue Gas RecirculationLADeltechHB-512Flue Gas RecirculationLAInternationalPaperRedRiverMillEQT011 HoggedFuel Boiler No. 2Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone),Electrostatic PrecipitatorFacilityIDUnitIDControlDeviceAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeeded0.070 -1039none -10.600.01 -977none -9.97add PBS, add ACI, addSNCR0.244.265 81add ACI0.830.3382add ACI0.84add FF, add PBS, add ACI,minor adjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84add FF, improve scrubber,add caustic, add ACI, minoradjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84add FF, add PBS, add ACI,minor adjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.846.60588add ACI0.900.5289add ACI0.91add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.916.60588add ACI0.900.5289add ACI0.91add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.916.60588add ACI0.900.5289add ACI0.91add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.914.26581add ACI0.830.3382add ACI0.84add FF, add PBS, add ACI0.844.265 81add ACI0.830.3382add ACI0.84add FF, add PBS, add ACI0.841.320 39add ACI0.400.1043add ACI0.44add FF, add advancedcombustion controls, addPBS, add ACI0.441.06725add ACI0.260.0829add ACI0.30add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.301.06725add ACI0.260.0829add ACI0.30add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.30EG Limit:0.75ng/dscmEG Limit:0.059ng/dscmConsolidated MACTControlsACIPerformanceAdjustmentFactor2ACIAdjustmentFactor2Total Dioxin/FuransTotal Dioxin/Furans (TEQ)ACIAdjustmentFactor2MACTFloorControlMACTFloorControlTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (14 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededLead (Pb)MACTFloorControlEG Limit:0.0025mg/dscmCadmium (Cd) Carbon Monoxide (CO)Hydrogen Chloride (HCl)MACTFloorControlMACT FloorControlMACT FloorControlEG Limit:0.0005mg/dscmEG Limit:147ppmvdEG Limit:1.5ppmvdFacilityIDUnitIDControlDeviceMDSeverstalSparrows 1BLRNo Equipment3.83E-03 87add FF434.19 66.1441395add advancedcombustioncontrols11.03 86add PBS7.50E-0297add FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)2.66E-0381add FF434.19 66.1441395add advancedcombustioncontrols9.17 84add PBS2.74E-0199add FFMEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone),Electrostatic Precipitator1.66E-04-201none504.86 70.88296491add advancedcombustioncontrols0.52 -187none8.84E-04-126noneMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone),Electrostatic Precipitator1.66E-04-201none504.86 70.88296491add advancedcombustioncontrols0.52 -187none8.84E-04-126noneMEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipment3.83E-0387add FF434.19 66.1441395add advancedcombustioncontrols11.03 86add PBS7.50E-0297add FFMIHermanMillerEUBBLRDry Scrubbing (General), FabricFilter, reburn tunnels1.25E-0360improveFF605.37 75.7174636add advancedcombustioncontrols56.82 97improvescrubber2.71E-0326improveFFMNFibrominnEU-001Fabric Filter, Qualifier: SprayDryer Absorber with lime slurry,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)2.65E-04-89none193.22 23.92223161add advancedcombustioncontrols5.56 73add PBS1.04E-03-93noneNYBlackRiverGenE00001Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilter3.83E-0387improveFF434.19 66.1441395add advancedcombustioncontrols20.66 93add PBS7.50E-0297improveFFNYBlackRiverGenE00002Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilter3.83E-0387improveFF434.19 66.1441395add advancedcombustioncontrols20.66 93add PBS7.50E-0297improveFFNYBlackRiverGenE00003Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilter3.83E-0387improveFF434.19 66.1441395add advancedcombustioncontrols20.66 93add PBS7.50E-0297improveFFOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone),Venturi Scrubber7.08E-0393add FF390.16 62.32282758add advancedcombustioncontrols2.02 26improvescrubber1.43E-0199add FFTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (15 of 123)Appendix AFacilityIDUnitIDControlDeviceMDSeverstalSparrows 1BLRNo EquipmentMEBoralexBoiler #1Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)MEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone),Electrostatic PrecipitatorMEPioneerPlasticsBoiler #5/ThermalOxidizerNo EquipmentMIHermanMillerEUBBLRDry Scrubbing (General), FabricFilter, reburn tunnelsMNFibrominnEU-001Fabric Filter, Qualifier: SprayDryer Absorber with lime slurry,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)NYBlackRiverGenE00001Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilterNYBlackRiverGenE00002Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilterNYBlackRiverGenE00003Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilterOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone),Venturi ScrubberAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededACIAdjustmentFactor2MACT FloorControlMACTFloorControlMACTFloorControlMercury (Hg)Nitrogen Oxides (NOx)Particulate Matter (filterable)EG Limit:0.001mg/dscmEG Limit:130ppmvdEG Limit:9.2mg/dscmEG Limit:4.1ppmvdSulfur Dioxide (SO2)WS or PBAdjustment1MACTFloorControl2.29E-035646 add ACI0.51127.282minoradjustment(marginaldifference inNox)46.3980add FF20.9880add PBS1.44E-033020 add ACI0.23127.282minoradjustment(marginaldifference inNox)31.9771add FF1.49-175none3.19E-04-213 -213 none-2.37124.390none4.69-96none2.03-102none3.19E-04-213 -213 none-2.37124.390none4.69-96none2.03-102none2.29E-035646 add ACI0.51198.4737add SNCR217.7196add FF20.9880add PBS7.67E-05-1204 -1214 none-13.49128.673minoradjustment(marginaldifference inNox)106.9991improveFF1.05-291none2.29E-035646 add ACI0.5179.83-57none7.48-23none58.3893add lime5.31E-05-1785 -1795 none-19.94127.282minoradjustment(marginaldifference inNox)4.38-110none20.9880add lime5.31E-05-1785 -1795 none-19.94127.282minoradjustment(marginaldifference inNox)4.38-110none20.9880add lime5.31E-05-1785 -1795 none-19.94127.282minoradjustment(marginaldifference inNox)4.38-110none20.9880add lime1.12E-03100 none0.0098.00-28none108.1491add FF2.19-87noneTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (16 of 123)Appendix AFacilityIDUnitIDControlDeviceMDSeverstalSparrows 1BLRNo EquipmentMEBoralexBoiler #1Cyclone: Multiple (Multiclone),Electrostatic Precipitator,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)MEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone),Electrostatic PrecipitatorMEPioneerPlasticsBoiler #5/ThermalOxidizerNo EquipmentMIHermanMillerEUBBLRDry Scrubbing (General), FabricFilter, reburn tunnelsMNFibrominnEU-001Fabric Filter, Qualifier: SprayDryer Absorber with lime slurry,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)NYBlackRiverGenE00001Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilterNYBlackRiverGenE00002Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilterNYBlackRiverGenE00003Cyclone: Multiple (Multiclone),Dry Limestone Injection, FabricFilterOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone),Venturi ScrubberAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededEG Limit:0.75ng/dscm EG Limit:0.059ng/dscmConsolidated MACTControlsACIPerformanceAdjustmentFactor2ACIAdjustmentFactor2Total Dioxin/FuransTotal Dioxin/Furans (TEQ)ACIAdjustmentFactor2MACTFloorControlMACTFloorControl4.26581add ACI0.830.3382add ACI0.84add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.840.116-587none-5.990.01-549none-5.60add advanced combustioncontrols-2.370.116-587none-5.990.01-549none-5.60add advanced combustioncontrols-2.374.26581add ACI0.830.3382add ACI0.84add FF, add advancedcombustion controls, addPBS, add ACI, add SNCR0.8417.45695add ACI0.971.3696add ACI0.98improve FF, add advancedcombustion controls, improvescrubber, add ACI, minoradjustment for Nox0.980.117-582none-5.940.01-545none-5.56add advanced combustioncontrols, add PBS, add ACI0.514.26581add ACI0.830.3382add ACI0.84improve FF, add advancedcombustion controls, improvescrubber, add ACI, add lime,minor adjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84improve FF, add advancedcombustion controls, improvescrubber, add ACI, add lime,minor adjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84improve FF, add advancedcombustion controls, improvescrubber, add ACI, add lime,minor adjustment for Nox0.841.61350add ACI0.510.1353add ACI0.54add FF, add advancedcombustion controls, improvescrubber, add ACI0.54Table 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (17 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededLead (Pb)MACTFloorControlEG Limit:0.0025mg/dscmCadmium (Cd) Carbon Monoxide (CO)Hydrogen Chloride (HCl)MACTFloorControlMACT FloorControlMACT FloorControlEG Limit:0.0005mg/dscmEG Limit:147ppmvdEG Limit:1.5ppmvdFacilityIDUnitIDControlDeviceORGPToledoEU11 - Hog FuelBoiler #4Electrostatic Precipitator1.83E-04-173none266.83 44.90943161add advancedcombustioncontrols54.74 97add PBS7.10E-0372add FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filter3.32E-04-50none81.00 -81.48148148none8.9083add PBS2.93E-0332improveFFTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitator8.52E-0441add FF434.19 66.1441395add advancedcombustioncontrols6.32 76add PBS1.43E-0286add FFTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitator6.68E-0425add FF434.19 66.1441395add advancedcombustioncontrols7.36 80add PBS1.28E-0284add FFTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitator1.04E-0352add FF434.19 66.1441395add advancedcombustioncontrols5.28 72add PBS1.57E-0287add FFTNPackagingCorpCounce Combination Boiler#2Cyclone: Multiple (Multiclone),Electrostatic Precipitator5.25E-045add FF62.00 -137.0967742none4.9970add PBS4.54E-04-341noneTNTempleInland2426 5000FMechnical Dust Collector, WetScrubber3.93E-0299add FF293.09 49.84417168add advancedcombustioncontrols0.39 -285none1.53E-0199add FFTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone),Venturi Scrubber5.39E-0391add FF277.37 47.00188143add advancedcombustioncontrols0.07 -2102none1.22E-0198add FFWAEmeraldKalamaU-2Collectors, Settling Chambers,Separators - General3.83E-0387add FF0.65 -22515.38462none11.0386add PBS7.50E-0297add FFWAEmeraldKalamaU-7Collectors, Settling Chambers,Separators - General3.83E-0387add FF11.65 -1161.441648none11.0386add PBS7.50E-0297add FFWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet Scrubber4.13E-0388add FF2180.40 93.25811778add COcatalyst0.37-305none1.63E-0199add FFWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet Scrubber6.50E-0392add FF1882.83 92.19261751add COcatalyst0.78-92none2.17E-0199add FFTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (18 of 123)Appendix AFacilityIDUnitIDControlDeviceORGPToledoEU11 - Hog FuelBoiler #4Electrostatic PrecipitatorPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilterTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatorTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatorTNEastman_NO_CBIDATA Boiler 20Electrostatic PrecipitatorTNPackagingCorpCounce Combination Boiler#2Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorTNTempleInland2426 5000FMechnical Dust Collector, WetScrubberTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone),Venturi ScrubberWAEmeraldKalamaU-2Collectors, Settling Chambers,Separators - GeneralWAEmeraldKalamaU-7Collectors, Settling Chambers,Separators - GeneralWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet ScrubberWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet ScrubberAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededACIAdjustmentFactor2MACT FloorControlMACTFloorControlMACTFloorControlMercury (Hg)Nitrogen Oxides (NOx)Particulate Matter (filterable)EG Limit:0.001mg/dscmEG Limit:130ppmvdEG Limit:9.2mg/dscmEG Limit:4.1ppmvdSulfur Dioxide (SO2)WS or PBAdjustment1MACTFloorControl2.60E-036252 add ACI0.57125.941minoradjustment(marginaldifference inNox)6.67-38none38.0689add PBS3.77E-04-166 -176 none-1.95127.282minoradjustment(marginaldifference inNox)22.6659improveFF20.9880add PBS7.27E-038676 add ACI0.85127.282minoradjustment(marginaldifference inNox)64.9086add FF20.9880add PBS5.24E-038171 add ACI0.79127.282minoradjustment(marginaldifference inNox)54.0483add FF20.9880add PBS9.31E-038979 add ACI0.88127.282minoradjustment(marginaldifference inNox)49.5281add FF20.9880add PBS1.00E-030 -10 none-0.11127.282minoradjustment(marginaldifference inNox)4.36-111none20.9880add PBS8.05E-04-24 -34 none-0.38135.097minoradjustment(marginaldifference inNox)157.2394add FF75.7395addcaustic4.85E-04-106 -116 none-1.29127.282minoradjustment(marginaldifference inNox)86.4889add FF20.9880addcaustic2.29E-035646 add ACI0.5152.57-138none18.5951add FF20.9880add PBS2.29E-035646 add ACI0.5169.44-80none18.5951add FF20.9880add PBS1.11E-029181 add ACI0.90178.5930add SNCR13.4632add FF55.4093addcaustic6.27E-038474 add ACI0.82222.8044add SNCR16.7345add FF18.6378addcausticTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (19 of 123)Appendix AFacilityIDUnitIDControlDeviceORGPToledoEU11 - Hog FuelBoiler #4Electrostatic PrecipitatorPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilterTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatorTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatorTNEastman_NO_CBIDATA Boiler 20Electrostatic PrecipitatorTNPackagingCorpCounce Combination Boiler#2Cyclone: Multiple (Multiclone),Electrostatic PrecipitatorTNTempleInland2426 5000FMechnical Dust Collector, WetScrubberTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone),Venturi ScrubberWAEmeraldKalamaU-2Collectors, Settling Chambers,Separators - GeneralWAEmeraldKalamaU-7Collectors, Settling Chambers,Separators - GeneralWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet ScrubberWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet ScrubberAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededEG Limit:0.75ng/dscm EG Limit:0.059ng/dscmConsolidated MACTControlsACIPerformanceAdjustmentFactor2ACIAdjustmentFactor2Total Dioxin/FuransTotal Dioxin/Furans (TEQ)ACIAdjustmentFactor2MACTFloorControlMACTFloorControl4.26581add ACI0.830.3382add ACI0.84add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84improve FF, add PBS, addACI, minor adjustment forNox0.840.267-200none-2.040.02-184none-1.88add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.850.267-200none-2.040.02-184none-1.88add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.790.267-200none-2.040.02-184none-1.88add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.880.016-4869none-49.680.00-4598none-46.92add FF, add PBS, minoradjustment for Nox-0.110.640-25none-0.260.05-18none-0.18add FF, add advancedcombustion controls, addcaustic, minor adjustment forNox-0.184.26581add ACI0.830.3382add ACI0.84add FF, add advancedcombustion controls, addcaustic, add ACI, minoradjustment for Nox0.844.26581add ACI0.830.3382add ACI0.84 add FF, add PBS, add ACI0.844.26581add ACI0.830.3382add ACI0.84 add FF, add PBS, add ACI0.8431.94997add ACI0.992.4998add ACI1.00add FF, add CO catalyst, addcaustic, add ACI, add SNCR1.0016.272 95add ACI0.971.2795add ACI0.97add FF, add CO catalyst, addcaustic, add ACI, add SNCR0.97Table 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (20 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededLead (Pb)MACTFloorControlEG Limit:0.0025mg/dscmCadmium (Cd) Carbon Monoxide (CO)Hydrogen Chloride (HCl)MACTFloorControlMACT FloorControlMACT FloorControlEG Limit:0.0005mg/dscmEG Limit:147ppmvdEG Limit:1.5ppmvdFacilityIDUnitIDControlDeviceWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet Scrubber1.87E-0373add FF569.00 74.16520211add advancedcombustioncontrols0.40 -278none8.06E-0298add FFWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone),Wet Scrubber7.57E-0393add FF434.19 66.1441395add advancedcombustioncontrols1.85 19improvescrubber3.97E-0199add FFWINSPWAshlandB20Dry Electrostatic Granular Filter,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)2.43E-0379add FF434.19 66.1441395add advancedcombustioncontrols0.10 -1400none2.59E-0292add FFWINSPWAshlandB21Dry Electrostatic Granular Filter,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)1.13E-0356add FF434.19 66.1441395add advancedcombustioncontrols0.10 -1400none1.35E-0285add FFNOTE:Data gaps in pollutant concentrations were filled using values found for similarunits or using the average concentration over the entire subcategory. For Dioxin/FuranTEQ concentrations, no data was available for the subcategory, so TEQconcentrations were assumed to be 7.8% of the TMB values.1. Assumes that units with a packed bed scrubber or installing a packed bed scrubberwill get a 10% Hg reduction.2. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual costs tothe estimated reduction efficiency needed to meet the floor.Table 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (21 of 123)Appendix AFacilityIDUnitIDControlDeviceWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet ScrubberWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone),Wet ScrubberWINSPWAshlandB20Dry Electrostatic Granular Filter,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)WINSPWAshlandB21Dry Electrostatic Granular Filter,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)NOTE:Data gaps in pollutant concentrations were filled using values found for similarunits or using the average concentration over the entire subcategory. For Dioxin/FuranTEQ concentrations, no data was available for the subcategory, so TEQconcentrations were assumed to be 7.8% of the TMB values.1. Assumes that units with a packed bed scrubber or installing a packed bed scrubberwill get a 10% Hg reduction.2. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual costs tothe estimated reduction efficiency needed to meet the floor.Average(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededACIAdjustmentFactor2MACT FloorControlMACTFloorControlMACTFloorControlMercury (Hg)Nitrogen Oxides (NOx)Particulate Matter (filterable)EG Limit:0.001mg/dscmEG Limit:130ppmvdEG Limit:9.2mg/dscmEG Limit:4.1ppmvdSulfur Dioxide (SO2)WS or PBAdjustment1MACTFloorControl2.13E-035343 add ACI0.48221.1743add SNCR6.26-47none5.6728addcaustic1.55E-033525 add ACI0.28127.282minoradjustment(marginaldifference inNox)105.5591add FF2.20-86none5.23E-038171 add ACI0.79127.282minoradjustment(marginaldifference inNox)117.0792add FF20.9880add PBS5.10E-038070 add ACI0.78127.282minoradjustment(marginaldifference inNox)128.1993add FF20.9880add PBSTable 1C. Energy Recovery Units: Percent Improvement Required to Meet MACT Floor (22 of 123)Appendix AFacilityIDUnitIDControlDeviceWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone),Wet Electrostatic Precipitator(General), Wet Impingement(General), Wet ScrubberWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone),Wet ScrubberWINSPWAshlandB20Dry Electrostatic Granular Filter,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)WINSPWAshlandB21Dry Electrostatic Granular Filter,Selective Non-CatalyticReduction (NH3 Or UreaInjection) (SNCR)NOTE:Data gaps in pollutant concentrations were filled using values found for similarunits or using the average concentration over the entire subcategory. For Dioxin/FuranTEQ concentrations, no data was available for the subcategory, so TEQconcentrations were assumed to be 7.8% of the TMB values.1. Assumes that units with a packed bed scrubber or installing a packed bed scrubberwill get a 10% Hg reduction.2. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual costs tothe estimated reduction efficiency needed to meet the floor.Average(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededEG Limit:0.75ng/dscm EG Limit:0.059ng/dscmConsolidated MACTControlsACIPerformanceAdjustmentFactor2ACIAdjustmentFactor2Total Dioxin/FuransTotal Dioxin/Furans (TEQ)ACIAdjustmentFactor2MACTFloorControlMACTFloorControl0.596-34none-0.350.05-27none-0.28add FF, add advancedcombustion controls, addcaustic, add ACI, add SNCR0.481.96959add ACI0.610.1562add ACI0.63add FF, add advancedcombustion controls, improvescrubber, add ACI, minoradjustment for Nox0.630.171-367none-3.750.01-342none-3.49add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.790.171-367none-3.750.01-342none-3.49add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox0.78Table 1D. Incinerators: Percent Improvement Required to Meet MACT Floor (23 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAKOITMooseCreekINC1Baghouse, Thermal Oxidizer1.15E-0199improveFF13.8684afterburnerretrofit10.18-185none5.69E-01100improve FFCAArmtecdefenseScrap incinerator 1Unknown1.15E-0199add FF13.8684afterburnerretrofit8.33-248none5.69E-01100add FFCAArmtecdefenseScrap incinerator 2Unknown1.15E-0199add FF13.8684afterburnerretrofit8.33-248none5.69E-01100add FFCAArmtecdefenseScrap incinerator 3Unknown1.15E-0199add FF13.8684afterburnerretrofit8.33-248none5.69E-01100add FFCORoundupStationSmart AshNo Equipment1.15E-0199add FF13.8684afterburnerretrofit10.18-185none5.69E-01100add FFCTPfizerFB-IN-01VENTURI SCRUBBER, TRAY TOWERSCRUBBER, Wet ESP1.68E+00100add FF15.8386afterburnerretrofit8.67-235none8.41E+00100add FFILElastecSmart AshNo Equipment1.15E-0199add FF13.8684afterburnerretrofit10.18-185none5.69E-01100add FFILF&MStateBankIncineratorNo Equipment1.15E-0199add FF13.8684afterburnerretrofit10.18-185none5.69E-01100add FFILFlintHillsResourcesHB-2301Fabric Filter1.92E-0332improveFF7.2069afterburnerretrofit0.08 -36764none1.82E-03-43noneILFlintHillsResourcesMB-1012Fabric Filter1.93E-0333improveFF15.0785afterburnerretrofit0.72-3942none2.13E-03-22noneILFlintHillsResourcesNB-800Fabric Filter5.00E-04-160none1.83-20none0.60-4707none1.20E-03-117noneILPolyOneCE4No Equipment1.15E-0199add FF13.8684afterburnerretrofit10.18-185none5.69E-01100add FFINCovanceLabsGreenfield 241-1ANo Equipment6.34E-0298add FF2.00-10none20.04-45none7.58E-0297add FFLAShellChemicalF-T701Wet Scrubber and Wet ElectrostaticPrecipitator1.77E-0326add FF104.2098afterburnerretrofit2.60-1015none3.00E-0313add FFNCGlaxoSmithKlineMWI-2Dry Scrubbing (General), Fabric Filter4.17E-04-212none11.5381afterburnerretrofit36.0820add PBS1.23E-03-111noneNEGreatDaneINCINERATORUnknown3.03E-0357add FF1.50-47none16.31-78none4.97E-0348add FFNJNovartis34Dry Scrubbing (General), Fabric Filter5.07E-0297improveFF10.6579afterburnerretrofit46.1537add PBS4.24E-0199improve FFOKPioneerTelephoneMS200Unknown1.15E-0199add FF13.8684afterburnerretrofit10.18-185none5.69E-01100add FFPAAshlandNevilleIsland PR TOXNo Equipment7.66E-04-70none8.1373afterburnerretrofit0.76-3707none3.95E-0334add FFPASmithKlineBeecham003Fabric Filter, Venturi Scrubber1.32E-0199improveFF0.80-175none3.19-810none6.46E-0296improve FFSCEastmanColombia1560-0008, ID #15Wet Scrubber2.00E-0335add FF0.60-267none2.15-1248none5.48E-0295add FFTXBASFFreeportIN-4702No Equipment1.00E-03-30none13.8684afterburnerretrofit0.52-5513none2.00E-03-30noneTXBASFFreeportIN-5500No Equipment3.32E-04-292none0.92-139none0.04 -70061none7.43E-04-250noneTXReichholdThermal OxidizerNo Equipment1.20E-03-8none12.9883afterburnerretrofit10.18-185none3.03E-0314add FFTXSterlingChemTexasCity 53H3Unknown1.15E-0199add FF9.2576afterburnerretrofit10.18-185none5.69E-01100add FFVATransInd50825No Equipment1.15E-0199add FF13.8684afterburnerretrofit10.18-185none5.69E-01100add FFWABoeingDevelopmentalCenter 9-67 data-destroyincineratorNo Equipment8.02E-0384add FF32.1993afterburnerretrofit26.54-9none4.39E-0199add FFWVDuPontWashingtonWorks T7IMEWet scrubber2.00E-04-550none0.86-155none0.21 -13763none1.78E-0199add FFMACT FloorControlMACTFloorControlMACTFloorControlEG Limit:0.0026mg/dscmEG Limit:0.0013mg/dscmCadmium (Cd)MACTFloorControlLead (Pb)EG Limit:2.2ppmvdEG Limit:29ppmvdNOTE:Data gaps in pollutant concentrations were filled using values found for similar units or usingthe average concentration over the entire subcategory. For gaps in Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDF reduction efficiency.This adjustment factor will be used to adjust total annual costs to the estimated reduction efficiencyneeded to meet the floor.FacilityIDUnitIDCarbon Monoxide (CO)Hydrogen Chloride (HCl)ControlDeviceTable 1D. Incinerators: Percent Improvement Required to Meet MACT Floor (24 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal OxidizerCAArmtecdefenseScrap incinerator 1UnknownCAArmtecdefenseScrap incinerator 2UnknownCAArmtecdefenseScrap incinerator 3UnknownCORoundupStationSmart AshNo EquipmentCTPfizerFB-IN-01VENTURI SCRUBBER, TRAY TOWERSCRUBBER, Wet ESPILElastecSmart AshNo EquipmentILF&MStateBankIncineratorNo EquipmentILFlintHillsResourcesHB-2301Fabric FilterILFlintHillsResourcesMB-1012Fabric FilterILFlintHillsResourcesNB-800Fabric FilterILPolyOneCE4No EquipmentINCovanceLabsGreenfield 241-1ANo EquipmentLAShellChemicalF-T701Wet Scrubber and Wet ElectrostaticPrecipitatorNCGlaxoSmithKlineMWI-2Dry Scrubbing (General), Fabric FilterNEGreatDaneINCINERATORUnknownNJNovartis34Dry Scrubbing (General), Fabric FilterOKPioneerTelephoneMS200UnknownPAAshlandNevilleIsland PR TOXNo EquipmentPASmithKlineBeecham003Fabric Filter, Venturi ScrubberSCEastmanColombia1560-0008, ID #15Wet ScrubberTXBASFFreeportIN-4702No EquipmentTXBASFFreeportIN-5500No EquipmentTXReichholdThermal OxidizerNo EquipmentTXSterlingChemTexasCity 53H3UnknownVATransInd50825No EquipmentWABoeingDevelopmentalCenter 9-67 data-destroyincineratorNo EquipmentWVDuPontWashingtonWorks T7IMEWet scrubberNOTE:Data gaps in pollutant concentrations were filled using values found for similar units or usingthe average concentration over the entire subcategory. For gaps in Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDF reduction efficiency.This adjustment factor will be used to adjust total annual costs to the estimated reduction efficiencyneeded to meet the floor.FacilityIDUnitIDControlDeviceAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeeded3.44E-02 92 add ACI1.0082.3759 add SNCR42.0269 Improve FF3.44E-0292 add ACI1.00 82.3759 add SNCR72.7982 add FF3.44E-0292 add ACI1.00 82.3759 add SNCR72.7982 add FF3.44E-0292 add ACI1.00 82.3759 add SNCR72.7982 add FF3.44E-0292 add ACI1.00 82.3759 add SNCR42.0269 add FF3.59E-0199 add ACI1.00 22.00-55 none3.34-289 none3.44E-0292 add ACI1.00 82.3759 add SNCR42.0269 add FF3.44E-0292 add ACI1.00 82.3759 add SNCR42.0269 add FF6.97E-05-3918 none-43.53 48.7430 add SNCR27.0252 Improve FF7.10E-0361 add ACI0.68 22.53-51 none21.9641 Improve FF1.20E-03-133 add ACI-1.48 42.7720 add SNCR46.7072 Improve FF3.44E-0292 add ACI1.00 82.3759 add SNCR42.0269 add FF2.47E-0289 add ACI0.99 96.4765 add SNCR87.0385 add FF1.34E-0198 add ACI1.00 76.3855 add SNCR3.06-325 none5.04E-0344 add ACI0.49 218.4784 add SNCR12.53-4 none1.67E-04-1580 none-17.56 74.9755 add SNCR9.94-31 none4.77E-0341 add ACI0.46 182.2081 add SNCR139.1991 Improve FF3.44E-0292 add ACI1.00 82.3759 add SNCR42.0269 add FF5.08E-0345 add ACI0.50 222.1685 add SNCR6.97-86 none6.80E-04-312 none-3.47 84.3360 add SNCR18.5330 add FF3.27E-0314 add ACI0.16 50.4333 add SNCR7.58-72 none1.67E-03-68 none-0.76 185.0482 add SNCR172.9592 add FF8.09E-04-246 none-2.73 23.29-46 none23.9246 add FF3.44E-0292 add ACI1.00 22.23-53 none0.01 -233433 none3.44E-0292 add ACI1.00 30.58-11 none36.0164 add FF3.44E-0292 add ACI1.00 82.3759 add SNCR42.0269 add FF3.03E-038 none0.09 70.9752 add SNCR90.5586 add FF2.00E-04-1300 none-14.44 9.03-276 none18.2329 add FFMACT FloorControlEG Limit:0.0028mg/dscmACI PerformanceAdjustment Factor1MACT FloorControlEG Limit:34ppmvdMACTFloorControlEG Limit:13mg/dscmParticulate Matter (filterable)Mercury (Hg)Nitrogen Oxides (NOx)Table 1D. Incinerators: Percent Improvement Required to Meet MACT Floor (25 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal OxidizerCAArmtecdefenseScrap incinerator 1UnknownCAArmtecdefenseScrap incinerator 2UnknownCAArmtecdefenseScrap incinerator 3UnknownCORoundupStationSmart AshNo EquipmentCTPfizerFB-IN-01VENTURI SCRUBBER, TRAY TOWERSCRUBBER, Wet ESPILElastecSmart AshNo EquipmentILF&MStateBankIncineratorNo EquipmentILFlintHillsResourcesHB-2301Fabric FilterILFlintHillsResourcesMB-1012Fabric FilterILFlintHillsResourcesNB-800Fabric FilterILPolyOneCE4No EquipmentINCovanceLabsGreenfield 241-1ANo EquipmentLAShellChemicalF-T701Wet Scrubber and Wet ElectrostaticPrecipitatorNCGlaxoSmithKlineMWI-2Dry Scrubbing (General), Fabric FilterNEGreatDaneINCINERATORUnknownNJNovartis34Dry Scrubbing (General), Fabric FilterOKPioneerTelephoneMS200UnknownPAAshlandNevilleIsland PR TOXNo EquipmentPASmithKlineBeecham003Fabric Filter, Venturi ScrubberSCEastmanColombia1560-0008, ID #15Wet ScrubberTXBASFFreeportIN-4702No EquipmentTXBASFFreeportIN-5500No EquipmentTXReichholdThermal OxidizerNo EquipmentTXSterlingChemTexasCity 53H3UnknownVATransInd50825No EquipmentWABoeingDevelopmentalCenter 9-67 data-destroyincineratorNo EquipmentWVDuPontWashingtonWorks T7IMEWet scrubberNOTE:Data gaps in pollutant concentrations were filled using values found for similar units or usingthe average concentration over the entire subcategory. For gaps in Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDF reduction efficiency.This adjustment factor will be used to adjust total annual costs to the estimated reduction efficiencyneeded to meet the floor.FacilityIDUnitIDControlDeviceAverage(ppmvd)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeeded36.03 93add packed bedscrubber5.040 99add ACI1.00 0.39 99 add ACI1.0036.03 93add packed bedscrubber33.126 100add ACI1.00 2.58 100 add ACI1.0036.03 93add packed bedscrubber33.126 100add ACI1.00 2.58 100 add ACI1.0036.03 93add packed bedscrubber33.126 100add ACI1.00 2.58 100 add ACI1.0036.03 93add packed bedscrubber5.040 99add ACI1.00 0.39 99 add ACI1.009.80 74add caustic0.008 -277none-2.83 0.00 -289 none-2.9536.03 93add packed bedscrubber5.040 99add ACI1.00 0.39 99 add ACI1.0036.03 93add packed bedscrubber5.040 99add ACI1.00 0.39 99 add ACI1.000.61 -313none5.040 99add ACI1.00 0.39 99 add ACI1.002.00 -25none2.077 99add ACI1.00 0.16 98 add ACI1.002.50 0none0.07358add ACI0.59 0.0156 add ACI0.5736.0393add packed bedscrubber5.04099add ACI1.00 0.3999 add ACI1.0021.7088add packed bedscrubber20.892100add ACI1.00 1.63100 add ACI1.000.22-1019none0.08563add ACI0.64 0.0162 add ACI0.6313.3781add packed bedscrubber0.12776add ACI0.78 0.3695 add ACI0.971.97-27none3.27499add ACI1.00 0.2699 add ACI1.001.44-74none5.04099add ACI1.00 1.7599 add ACI1.0036.0393add packed bedscrubber5.04099add ACI1.00 0.3999 add ACI1.003.6331add packed bedscrubber5.04099add ACI1.00 0.1284 add ACI0.861.32-90none5.04099none1.00 0.01-77 none-0.795.0050add caustic0.017-82none-0.84 0.00-89 none-0.91478.9699add packed bedscrubber5.04099add ACI1.00 0.3999 add ACI1.0029.7892add packed bedscrubber0.018-76none-0.78 0.00-82 none-0.8436.0393add packed bedscrubber5.04099add ACI1.00 0.3999 add ACI1.0036.0393add packed bedscrubber5.04099add ACI1.00 0.3999 add ACI1.0036.0393add packed bedscrubber5.04099add ACI1.00 0.3999 add ACI1.003.7133add packed bedscrubber0.77696add ACI0.98 0.0696 add ACI0.980.53-373none0.002-1229none-12.54 0.00-1274 none-13.00EG Limit:0.031ng/dscmMACT FloorControlMACTFloorControlMACTFloorControlSulfur Dioxide (SO2)EG Limit:0.0025ng/dscmEG Limit:2.5ppmvdTotal Dioxin/FuransTotal Dioxin/Furans (TEQ)ACI PerformanceAdjustment Factor1ACI PerformanceAdjustment Factor1Table 1D. Incinerators: Percent Improvement Required to Meet MACT Floor (26 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal OxidizerCAArmtecdefenseScrap incinerator 1UnknownCAArmtecdefenseScrap incinerator 2UnknownCAArmtecdefenseScrap incinerator 3UnknownCORoundupStationSmart AshNo EquipmentCTPfizerFB-IN-01VENTURI SCRUBBER, TRAY TOWERSCRUBBER, Wet ESPILElastecSmart AshNo EquipmentILF&MStateBankIncineratorNo EquipmentILFlintHillsResourcesHB-2301Fabric FilterILFlintHillsResourcesMB-1012Fabric FilterILFlintHillsResourcesNB-800Fabric FilterILPolyOneCE4No EquipmentINCovanceLabsGreenfield 241-1ANo EquipmentLAShellChemicalF-T701Wet Scrubber and Wet ElectrostaticPrecipitatorNCGlaxoSmithKlineMWI-2Dry Scrubbing (General), Fabric FilterNEGreatDaneINCINERATORUnknownNJNovartis34Dry Scrubbing (General), Fabric FilterOKPioneerTelephoneMS200UnknownPAAshlandNevilleIsland PR TOXNo EquipmentPASmithKlineBeecham003Fabric Filter, Venturi ScrubberSCEastmanColombia1560-0008, ID #15Wet ScrubberTXBASFFreeportIN-4702No EquipmentTXBASFFreeportIN-5500No EquipmentTXReichholdThermal OxidizerNo EquipmentTXSterlingChemTexasCity 53H3UnknownVATransInd50825No EquipmentWABoeingDevelopmentalCenter 9-67 data-destroyincineratorNo EquipmentWVDuPontWashingtonWorks T7IMEWet scrubberNOTE:Data gaps in pollutant concentrations were filled using values found for similar units or usingthe average concentration over the entire subcategory. For gaps in Dioxin/Furan TEQconcentrations, TEQ concentrations were assumed to be 7.8% of the TMB values.1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDF reduction efficiency.This adjustment factor will be used to adjust total annual costs to the estimated reduction efficiencyneeded to meet the floor.FacilityIDUnitIDControlDeviceimprove FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add caustic, add ACI, afterburner retrofit1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00improve FF, add ACI, afterburner retrofit, add SNCR1.00improve FF, add ACI, afterburner retrofit, add SNCR1.00add ACI, add SNCR0.59add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, add SNCR1.00add FF, add ACI, afterburner retrofit, add SNCR1.00add packed bed scrubber, add ACI, afterburner retrofit,add SNCR0.97add FF, add ACI, add SNCR1.00improve FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00improve FF, add SNCR1.00add caustic, add FF, add ACI, add SNCR0.16add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, packed bed scrubber-0.78add FF, add packed bed scrubber, add ACI, afterburnerretrofit1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR1.00add FF, add packed bed scrubber, add ACI, afterburnerretrofit, add SNCR0.98add FF-12.54Consolidated MACT ControlsACIPerformanceAdjustmentFactor1Table 1E. Small, Remote Units: Percent Improvement Required to Meet MACT Floor (27 of 123)Appendix AAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeededAKAlyeskaPumpStation535-IN-1No Equipment3.33E-0122 add FF85.289none79.69-88 none 1.00E+00-40 noneAKAlyeskaPumpStation6PS6 Smart AshNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKAlyeskaPumpStation7PS7 Smart AshNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKAlyeskaPumpStation737-IN-1No Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKAlyeskaPumpStation9PS9 Smart AshNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKChugachElectricBelugaEU No. 9No Equipment2.32E-01-12 none 205.0262afterburnerretrofit45.44-230 none 2.15E+0035 add FFAKCoeurIncineratorNo Equipment1.25E+0079 add FF 0.45 -17356none117.93-27 none 6.26E-01-124 noneAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKEntechAlaskaIncin # 1No Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKFairbanksMaintenanceFMF Smart AshNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKGlenallenResponseBaseGRB Smart AshNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipment1.22E-01-114 none 169.0954afterburnerretrofit76.36-96 none 4.48E-01-213 noneAKKuparukCentral ProductionH-250 (EU 35)No Equipment4.42E-02-488 none 40.00-95none77.73-93 none 1.16E+00-21 noneAKKuparukCentral ProductionH-347 (EU 36)No Equipment4.42E-02-488 none 40.00-95none77.73-93 none 1.16E+00-21 noneAKPioneerNRI-5 incineratorNo Equipment1.07E-02-2333 none 11.82-560none81.01-85 none 6.14E-01-128 noneAKTeckComincoAlaskaIncRedDogMine MI-2No Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKTeckComincoAlaskaIncRedDogMine MI-3No Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKUOCCTradingBayR-H-0800No Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneAKXTOEnergyINCINERATORNo Equipment3.33E-0122 add FF 85.289none79.69-88 none 1.00E+00-40 noneMACTFloorControlMACT FloorControlMACTFloorControlMACTFloorControlEG Limit:150ppmvd EG Limit:1.4mg/dscm1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual coststo the estimated reduction efficiency needed to meet the floor.Carbon Monoxide (CO)Hydrogen Chloride (HCl)Lead (Pb)NOTE:Data gaps in pollutant concentrations were filled using values found forsimilar units or using the average concentration over the entire subcategory. Forgaps in Dioxin/Furan TEQ concentrations, TEQ concentrations were assumed to be7.8% of the TMB values.Cadmium (Cd)ControlDeviceFacilityIDUnitIDEG Limit:0.26mg/dscmEG Limit:78ppmvdTable 1E. Small, Remote Units: Percent Improvement Required to Meet MACT Floor (28 of 123)Appendix AAKAlyeskaPumpStation535-IN-1No EquipmentAKAlyeskaPumpStation6PS6 Smart AshNo EquipmentAKAlyeskaPumpStation7PS7 Smart AshNo EquipmentAKAlyeskaPumpStation737-IN-1No EquipmentAKAlyeskaPumpStation9PS9 Smart AshNo EquipmentAKChugachElectricBelugaEU No. 9No EquipmentAKCoeurIncineratorNo EquipmentAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo EquipmentAKEntechAlaskaIncin # 1No EquipmentAKFairbanksMaintenanceFMF Smart AshNo EquipmentAKGlenallenResponseBaseGRB Smart AshNo EquipmentAKHeclaGreensCreekJuneauConsumat IncineratorNo EquipmentAKKuparukCentral ProductionH-250 (EU 35)No EquipmentAKKuparukCentral ProductionH-347 (EU 36)No EquipmentAKPioneerNRI-5 incineratorNo EquipmentAKTeckComincoAlaskaIncRedDogMine MI-2No EquipmentAKTeckComincoAlaskaIncRedDogMine MI-3No EquipmentAKUOCCTradingBayR-H-0800No EquipmentAKXTOEnergyINCINERATORNo Equipment1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual coststo the estimated reduction efficiency needed to meet the floor.NOTE:Data gaps in pollutant concentrations were filled using values found forsimilar units or using the average concentration over the entire subcategory. Forgaps in Dioxin/Furan TEQ concentrations, TEQ concentrations were assumed to be7.8% of the TMB values.ControlDeviceFacilityIDUnitIDAverage(mg/dscm)% ImprovementNeededAverage(ppmvd)% ImprovementNeededAverage(mg/dscm)% ImprovementNeeded8.61E-03 66 add ACI0.73102.79-104 none135.82-77 none8.61E-03 66 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none2.84E-0290 add ACI1.00 89.34-135 none106.93-124 none9.56E-0370 add ACI0.78 73.66-185 none83.53-187 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none1.80E-03-61 none-0.68 121.94-72 none118.32-103 none2.08E-03-39 none-0.43 112.50-87 none181.11-33 none2.08E-03-39 none-0.43 112.50-87 none181.11-33 none1.14E-03-154 none-1.71 116.49-80 none189.22-27 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 none8.61E-0366 add ACI0.73 102.79-104 none135.82-77 noneMACTFloorControlEG Limit:0.0029mg/dscmEG Limit:210ppmvdMercury (Hg)Nitrogen Oxides (NOx)Particulate Matter (filterable)MACTFloorControlMACT FloorControlEG Limit:240mg/dscmACI PerformanceAdjustment Factor1Table 1E. Small, Remote Units: Percent Improvement Required to Meet MACT Floor (29 of 123)Appendix AAKAlyeskaPumpStation535-IN-1No EquipmentAKAlyeskaPumpStation6PS6 Smart AshNo EquipmentAKAlyeskaPumpStation7PS7 Smart AshNo EquipmentAKAlyeskaPumpStation737-IN-1No EquipmentAKAlyeskaPumpStation9PS9 Smart AshNo EquipmentAKChugachElectricBelugaEU No. 9No EquipmentAKCoeurIncineratorNo EquipmentAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo EquipmentAKEntechAlaskaIncin # 1No EquipmentAKFairbanksMaintenanceFMF Smart AshNo EquipmentAKGlenallenResponseBaseGRB Smart AshNo EquipmentAKHeclaGreensCreekJuneauConsumat IncineratorNo EquipmentAKKuparukCentral ProductionH-250 (EU 35)No EquipmentAKKuparukCentral ProductionH-347 (EU 36)No EquipmentAKPioneerNRI-5 incineratorNo EquipmentAKTeckComincoAlaskaIncRedDogMine MI-2No EquipmentAKTeckComincoAlaskaIncRedDogMine MI-3No EquipmentAKUOCCTradingBayR-H-0800No EquipmentAKXTOEnergyINCINERATORNo Equipment1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual coststo the estimated reduction efficiency needed to meet the floor.NOTE:Data gaps in pollutant concentrations were filled using values found forsimilar units or using the average concentration over the entire subcategory. Forgaps in Dioxin/Furan TEQ concentrations, TEQ concentrations were assumed to be7.8% of the TMB values.ControlDeviceFacilityIDUnitIDAverage(ppmvd)% ImprovementNeededAverage(ng/dscm)% ImprovementNeededAverage(ng/dscm)% ImprovementNeeded18.85 -133 none 1276.376 7 none -0.26 99.56 -31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3246.435 none 632.800-87 none-1.56 49.36-163 none-1.664.79-818 none 421.000-181 none-2.86 32.84-296 none-3.0218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3212.98-239 none 1611.74527 none0.01 125.72-3 none-0.0313.66-222 none 366.333-223 none-3.44 28.57-355 none-3.6213.66-222 none 366.333-223 none-3.44 28.57-355 none-3.6216.37-169 none 3350.00065 add ACI0.53 261.3050 add ACI0.5118.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.3218.85-133 none 1276.3767 none-0.26 99.56-31 none-0.32MACTFloorControlSulfur Dioxide (SO2)Total Dioxin/FuransTotal Dioxin/Furans (TEQ)ACI PerformanceAdjustmentFactor1EG Limit:44ppmvdEG Limit:1600ng/dscmEG Limit:130ng/dscmACI PerformanceAdjustment Factor1MACTFloorControlMACTFloorControlTable 1E. Small, Remote Units: Percent Improvement Required to Meet MACT Floor (30 of 123)Appendix AAKAlyeskaPumpStation535-IN-1No EquipmentAKAlyeskaPumpStation6PS6 Smart AshNo EquipmentAKAlyeskaPumpStation7PS7 Smart AshNo EquipmentAKAlyeskaPumpStation737-IN-1No EquipmentAKAlyeskaPumpStation9PS9 Smart AshNo EquipmentAKChugachElectricBelugaEU No. 9No EquipmentAKCoeurIncineratorNo EquipmentAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo EquipmentAKEntechAlaskaIncin # 1No EquipmentAKFairbanksMaintenanceFMF Smart AshNo EquipmentAKGlenallenResponseBaseGRB Smart AshNo EquipmentAKHeclaGreensCreekJuneauConsumat IncineratorNo EquipmentAKKuparukCentral ProductionH-250 (EU 35)No EquipmentAKKuparukCentral ProductionH-347 (EU 36)No EquipmentAKPioneerNRI-5 incineratorNo EquipmentAKTeckComincoAlaskaIncRedDogMine MI-2No EquipmentAKTeckComincoAlaskaIncRedDogMine MI-3No EquipmentAKUOCCTradingBayR-H-0800No EquipmentAKXTOEnergyINCINERATORNo Equipment1. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDFreduction efficiency. This adjustment factor will be used to adjust total annual coststo the estimated reduction efficiency needed to meet the floor.NOTE:Data gaps in pollutant concentrations were filled using values found forsimilar units or using the average concentration over the entire subcategory. Forgaps in Dioxin/Furan TEQ concentrations, TEQ concentrations were assumed to be7.8% of the TMB values.ControlDeviceFacilityIDUnitIDadd FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI, afterburner retrofit1.00add FF, add ACI0.78add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73afterburner retrofit0.01none-0.43none-0.43add ACI0.53add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73add FF, add ACI0.73Consolidated MACT ControlsACIPerformanceAdjustmentFactor1Table 2A. Burn-off Ovens: Costs to Meet MACT Floor (31 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)FLAscendCP-LNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$23,264$18.85FLAscendCP-SNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$24,590$19.92FLAscendHE140ANo Equipmentafterburner retrofit, addSNCR$111,249$90.12$21,839$17.69FLAscendHE140BNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,727$16.79FLAscendHE140CNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,674$16.75FLAscendHE140DNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,674$16.75FLAscendHE171ANo Equipmentafterburner retrofit, addSNCR$111,249$90.12$19,561$15.85FLAscendHE171BNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,674$16.75GAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$140,589$113.89IACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$147,763$119.70IACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$147,763$119.70INWabashNational855 BONo Equipmentadd FF, add packed bedscrubber$323,742$262.26$61,120$49.51$821,871$665.78$146,343$118.55KSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FF$821,871$665.78$163,075$132.10KYCooperStandard SN-17No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$207,833$168.36NDCNHAmericaINC-1No Equipmentadd SNCR, add FF$821,871$665.78$170,535$138.15NECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCR$441,422$141.18$97,445$31.17$1,022,269$326.95$219,847$70.31OHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91PACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$158,012$128.00PACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$158,012$128.00SCCryovacFB01Unknownafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$153,457$124.31SCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofit$111,249$90.12$20,674$16.75SCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofit$111,249$90.12$19,561$15.85SCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofit$111,249$90.12$20,674$16.75FacilityIDUnitID Existing Control Device Consolidated MACTControlsAdd Afterburner RetrofitAdd Packed Bed ScrubberAdd Fabric FilterTable 2A. Burn-off Ovens: Costs to Meet MACT Floor (32 of 123)Appendix AFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FFIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FFIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FFINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FFKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR, add FFNDCNHAmericaINC-1No Equipmentadd SNCR, add FFNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FFPACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FFPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FFSCCryovacFB01Unknownafterburner retrofit, addSNCR, add FFSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TCI($)TAC($/yr)$389,934$315.88$43,535$35.27 $501,183 $406 $66,799 $54$389,934$315.88$43,985$35.63 $501,183 $406 $68,575 $56$389,934$315.88$43,051$34.88 $501,183 $406 $64,890 $53$389,934$315.88$43,051$34.88 $501,183 $406 $63,778 $52$389,934$315.88$43,051$34.88 $501,183 $406 $63,725 $52$389,934$315.88$43,051$34.88 $501,183 $406 $63,725 $52$389,934$315.88$44,238$35.84 $501,183 $406 $63,799 $52$389,934$315.88$44,238$35.84 $501,183 $406 $64,911 $53$389,934$315.88$42,717$34.60 $1,323,055 $1,072 $203,980 $165 $25,500 $9,700$389,934$315.88$43,036$34.86 $1,323,055 $1,072 $210,361 $170 $25,500 $9,700$389,934$315.88$43,036$34.86 $1,323,055 $1,072 $211,473 $171 $25,500 $9,700$1,145,613 $928 $207,462 $168 $24,300 $5,600 $25,500 $9,700$389,934$315.88$45,710$37.03 $1,211,805 $982 $208,785 $169$25,500 $9,700$389,934$315.88$44,050$35.68 $1,323,055 $1,072 $271,444 $220$25,500 $9,700$389,934$315.88$64,791$20.72 $1,211,805 $982 $235,327 $159$25,500 $9,700$577,672$184.76$63,982$20.46 $2,041,363 $653 $381,273 $122 $24,300 $5,600 $25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$389,934$315.88$43,492$35.23 $1,323,055 $1,072 $221,066 $179$25,500 $9,700$389,934$315.88$43,492$35.23 $1,323,055 $1,072 $222,178 $180$25,500 $9,700$389,934$315.88$43,290$35.07 $1,323,055 $1,072 $216,308 $175$25,500 $9,700$0 $0 $0$0$111,249 $90 $20,674$17$111,249 $90 $19,561$16$111,249 $90 $20,674$17Controls SubtotalsWet ScrubberMonitoringSystemBag LeakDetectionSystemAdd SNCRTable 2A. Burn-off Ovens: Costs to Meet MACT Floor (33 of 123)Appendix AFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FFIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FFIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FFINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FFKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR, add FFNDCNHAmericaINC-1No Equipmentadd SNCR, add FFNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FFPACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FFPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FFSCCryovacFB01Unknownafterburner retrofit, addSNCR, add FFSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsAnnual ControlDeviceInspectionAnnual StackTestReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$10,300 $3,200$1,000 $250 $200 $47,000 $5,160 $14,333$2,989 $57,550 $26,882$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$1,000 $250 $200 $50,333 $5,526 $14,333$2,989 $100,383 $39,348$10,300 $3,200$1,000 $250 $200 $19,000 $2,086 $14,333$2,989 $55,050 $33,508$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $19,000 $2,086 $14,333$2,989 $55,050 $33,508$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $115,350 $43,061$1,000 $250 $200 $41,000 $4,502 $14,333$2,989 $66,750 $32,723$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$250 $200 $33,000 $3,623 $14,333$2,989 $33,250 $21,145$1,000 $250 $200 $37,667 $4,136 $14,333$2,989 $37,917 $22,657$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $55,250 $24,561$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $55,250 $24,561Testing, Monitoring, andRecordkeeping SubtotalsInitial Stack TestAnnaul VisualEmissions Test ofAsh HandlingSNCRMonitoringSystemTable 2A. Burn-off Ovens: Costs to Meet MACT Floor (34 of 123)Appendix AFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FFIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FFIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FFINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FFKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR, add FFNDCNHAmericaINC-1No Equipmentadd SNCR, add FFNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FFPACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FFPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FFSCCryovacFB01Unknownafterburner retrofit, addSNCR, add FFSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsCost toOperateIncineratorAnnualizedIncineratorCostAnnualSandblastingCostSandblastingOption TotalCostTCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)$558,733 $93,681$19,673 $9,241 $118,250 $107,818$566,733 $96,335$24,740 $9,241 $118,250 $102,751$566,733 $92,651$14,228 $9,241 $118,250 $113,263$566,733 $91,539$14,228 $9,241 $118,250 $113,263$566,733 $91,486$14,228 $9,241 $118,250 $113,263$566,733 $91,486$14,228 $9,241 $118,250 $113,263$566,733 $91,559$27,587 $9,241 $118,250 $99,904$566,733 $92,672$27,587 $9,241 $118,250 $99,904$1,414,105 $241,440$10,460 $9,241 $118,250 $117,031$1,414,105 $247,821$14,057 $9,241 $118,250 $113,434$1,414,105 $248,934$14,057 $9,241 $118,250 $113,434$1,245,997 $246,811$13,343 $9,241 $118,250 $114,148$1,266,855 $242,293$21,734 $9,241 $118,250 $105,756$1,414,105 $308,905$44,171 $9,241 $118,250 $83,320$1,266,855 $268,835$25,475 $9,241 $118,250 $102,016$2,156,713 $424,334$27,615 $9,241 $118,250 $99,875$788,423 $188,976$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$1,414,105 $258,526$19,195 $9,241 $118,250 $108,296$1,414,105 $259,639$19,195 $9,241 $118,250 $108,296$1,414,105 $253,768$16,911 $9,241 $118,250 $110,579$33,250 $21,145$24,047 $9,241 $118,250 $103,443$149,166 $43,331$21,734 $9,241 $118,250 $105,756$166,499 $44,122$21,734 $9,241 $118,250 $105,756$166,499 $45,234$21,734 $9,241 $118,250 $105,756Total Control and MonitoringCostsTable 2A. Burn-off Ovens: Costs to Meet MACT Floor (35 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)FacilityIDUnitID Existing Control Device Consolidated MACTControlsAdd Afterburner RetrofitAdd Packed Bed ScrubberAdd Fabric FilterTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$139,507$113.01TNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$139,507$113.01TXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$139,365$112.90VAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofit$111,249$90.12$20,674$16.75Table 2A. Burn-off Ovens: Costs to Meet MACT Floor (36 of 123)Appendix AFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FFTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FFTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FFVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofitTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TCI($)TAC($/yr)Controls SubtotalsWet ScrubberMonitoringSystemBag LeakDetectionSystemAdd SNCR$389,934$315.88$42,669$34.57 $1,323,055 $1,072 $201,737 $163 $25,500 $9,700$389,934$315.88$42,669$34.57 $1,323,055 $1,072 $202,850 $164 $25,500 $9,700$0 $0 $0 $0$0 $0 $0 $0$389,934$315.88$42,662$34.56 $1,323,055 $1,072 $201,588 $163 $25,500 $9,700$111,249 $90 $20,674 $17Table 2A. Burn-off Ovens: Costs to Meet MACT Floor (37 of 123)Appendix AFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FFTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FFTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FFVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofitAnnual ControlDeviceInspectionAnnual StackTestReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Testing, Monitoring, andRecordkeeping SubtotalsInitial Stack TestAnnaul VisualEmissions Test ofAsh HandlingSNCRMonitoringSystem$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$250 $200 $55,000 $6,039 $14,333$2,989 $55,250 $23,561$250 $200 $37,667 $4,136 $14,333$2,989 $37,917 $21,657$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$1,000 $250 $200 $37,667 $4,136 $14,333$2,989 $37,917 $22,657Table 2A. Burn-off Ovens: Costs to Meet MACT Floor (38 of 123)Appendix AFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FFTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FFTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FFVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofitCost toOperateIncineratorAnnualizedIncineratorCostAnnualSandblastingCostSandblastingOption TotalCostTCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)Total Control and MonitoringCosts$1,414,105 $239,198$9,918 $9,241 $118,250 $117,573$1,414,105 $240,310$9,918 $9,241 $118,250 $117,573$55,250 $23,561$12,380 $9,241 $118,250 $115,111$37,917 $21,657$14,985 $9,241 $118,250 $112,506$1,414,105 $239,049$9,847 $9,241 $118,250 $117,644$149,166 $43,331$40,996 $9,241 $118,250 $86,495$30,964,043 $6,035,704Table 2B. Waste-burning Kilns: Costs to Meet MACT Floor (39 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)ALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-up$31,276,729 $108.30 $9,580,655 $33.17ALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$471,051 $1.34ALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FF$200,344 $1.35CACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FF$103,257 $1.49CACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FF$186,269 $1.35CALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FF$158,365 $1.36CAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FF$184,556 $1.52FLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$287,914 $1.37FLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$326,344 $1.37FLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-up$297,968 $1.38FLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-up$8,978 $1.38FLFloridaRockKiln Line 1Electrostatic Precipitatoradd FF$16,378,651 $110.57 $5,151,375 $34.78FLRinkerBrooksville0530021-001-AVFabric Filterimprove FF$446,134 $1.39FLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FF$67,000 $1.39GACemexClinchfieldKiln1Fabric Filterimprove FF$204,942 $1.39IALafargeBuffaloKiln 1Fabric Filterimprove FF$234,023 $1.40IALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FF$265,897 $1.40IDAshGroveInkomKiln 1Electrostatic Precipitatoradd FF$3,356,680 $133.37 $1,040,542 $41.34IDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FF$12,584,357 $112.06 $3,872,698 $34.49ILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FF$136,277 $1.41ILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FF$184,196 $1.42KSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FF$143,749 $1.42KSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FF$144,099 $1.42MDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF$9,354,230 $114.35 $2,717,583 $33.22MDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF$9,354,230 $114.35 $2,746,922 $33.58OKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FF$100,559 $1.43OKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FF$102,293 $1.44OKLoneStarPryorKiln #1Fabric Filterimprove FF$145,671 $1.44Existing Control DeviceAdd ACIaConsolidated MACT ControlsImprove Fabric FilterPerformanceAdd Fabric FilterFacilityIDUnitIDTable 2B. Waste-burning Kilns: Costs to Meet MACT Floor (40 of 123)Appendix AALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FFFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FFIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFExisting Control Device Consolidated MACT ControlsFacilityIDUnitIDAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)1580 0.005470914 $31,276,729 $108 $9,582,235 $33 $29,667 $3,257 $28,333 25500 $9,700$0 $0 $471,051$1 $37,667 $4,136 $28,333$0 $0 $200,344$1 $29,667 $3,257 $28,333$0 $0 $103,257$1 $33,000 $3,623 $28,333$0 $0 $186,269$1 $37,667 $4,136 $28,333$0 $0 $158,365$1 $37,667 $4,136 $28,333$0 $0 $0$0 $15,667 $1,720 $28,333$0 $0 $184,556$2 $29,667 $3,257 $28,333$0 $0 $287,914$1 $33,000 $3,623 $28,333$0 $0 $326,344$1 $33,000 $3,623 $28,3331580 0.007293162$0 $0 $299,548$1 $25,000 $2,745 $28,3331580 0.242666257$0 $0 $10,558$2 $23,667 $2,598 $28,333$16,378,651 $111 $5,151,375$35 $33,000 $3,623 $28,333 25500 $9,700$0 $0 $446,134$1 $55,000 $6,039 $28,333$0 $0 $67,000$1 $55,000 $6,039 $28,333$0 $0 $204,942$1 $55,000 $6,039 $28,333$0 $0 $234,023$1 $25,000 $2,745 $28,333$0 $0 $265,897$1 $25,000 $2,745 $28,333$3,356,680 $133 $1,040,542$41 $50,333 $5,526 $28,333 $25,500 $9,700$0 $0 $0$0 $15,667 $1,720 $28,333$12,584,357 $112 $3,872,698$34 $37,667 $4,136 $28,333 $25,500 $9,700$0 $0 $136,277$1 $29,667 $3,257 $28,333$0 $0 $184,196$1 $29,667 $3,257 $28,333$0 $0 $143,749$1 $55,000 $6,039 $28,333$0 $0 $144,099$1 $25,000 $2,745 $28,333$9,354,230 $114 $2,717,583$33 $55,000 $6,039 $28,333 $25,500 $9,700$9,354,230 $114 $2,746,922$34 $55,000 $6,039 $28,333 $25,500 $9,700$0 $0 $100,559$1 $37,667 $4,136 $28,333$0 $0 $102,293$1 $29,667 $3,257 $28,333$0 $0 $145,671$1 $37,667 $4,136 $28,333Initial Stack TestFabric Filter BagLeak DetectorTune-upControls SubtotalsTable 2B. Waste-burning Kilns: Costs to Meet MACT Floor (41 of 123)Appendix AALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FFFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FFIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFExisting Control Device Consolidated MACT ControlsFacilityIDUnitIDACIMonitoringaAnnual ControlDeviceInspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$1,000$2,989 $55,167 $45,280 $31,331,896 $9,627,515$1,000$2,989 $37,667 $36,458$37,667 $507,509$1,000$2,989 $29,667 $35,580$29,667 $235,924$1,000$2,989 $33,000 $35,946$33,000 $139,203$1,000$2,989 $37,667 $36,458$37,667 $222,726$1,000$2,989 $37,667 $36,458$37,667 $194,823$1,000$2,989 $15,667 $34,042$15,667 $34,042$1,000$2,989 $29,667 $35,580$29,667 $220,136$1,000$2,989 $33,000 $35,946$33,000 $323,859$1,000$2,989 $33,000 $35,946$33,000 $362,289$1,000$2,989 $25,000 $35,067$25,000 $334,615$1,000$2,989 $23,667 $34,921$23,667 $45,479$1,000$2,989 $58,500 $45,646 $16,437,151 $5,197,020$1,000$2,989 $55,000 $38,361$55,000 $484,495$1,000$2,989 $55,000 $38,361$55,000 $105,361$1,000$2,989 $55,000 $38,361$55,000 $243,303$1,000$2,989 $25,000 $35,067$25,000 $269,090$1,000$2,989 $25,000 $35,067$25,000 $300,964$1,000$2,989 $75,833 $47,549 $3,432,513 $1,088,091$1,000$2,989 $15,667 $34,042$15,667 $34,042$1,000$2,989 $63,167 $46,158 $12,647,524 $3,918,855$1,000$2,989 $29,667 $35,580$29,667 $171,856$1,000$2,989 $29,667 $35,580$29,667 $219,776$1,000$2,989 $55,000 $38,361$55,000 $182,110$1,000$2,989 $25,000 $35,067$25,000 $179,167$1,000$2,989 $80,500 $48,061 $9,434,730 $2,765,644$1,000$2,989 $80,500 $48,061 $9,434,730 $2,794,983$1,000$2,989 $37,667 $36,458$37,667 $137,017$1,000$2,989 $29,667 $35,580$29,667 $137,872$1,000$2,989 $37,667 $36,458$37,667 $182,129Hg CEMSaMonitoring, Reporting,and RecordkeepingSubtotalsTotal Control and MonitoringCostsTable 2B. Waste-burning Kilns: Costs to Meet MACT Floor (42 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Existing Control DeviceAdd ACIaConsolidated MACT ControlsImprove Fabric FilterPerformanceAdd Fabric FilterFacilityIDUnitIDOKLoneStarPryorKiln #2Fabric Filterimprove FF$135,022 $1.44OKLoneStarPryorKiln #3Fabric Filterimprove FF$105,006 $1.45ORAshGroveDurkeerotary cement kilnFabric FilternonePALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FF$142,983 $1.46PALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FF$130,412 $1.47PALehighCementYork 200Electrostatic Precipitatoradd FF$5,523,921 $121.05 $1,774,133 $38.88SCLafargeHarleyville2Fabric Filterimprove FF$166,778 $1.47TNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$241,863 $1.48TXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF$7,615,681 $116.48 $2,394,122 $36.62TXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF$7,591,852 $116.51 $2,386,629 $36.63TXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$219,190 $1.49TXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FF$447,384 $1.49TXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FF$489,170 $1.50TXLoneStarMarynealKiln 1Fabric Filterimprove FF$118,566 $1.50TXLoneStarMarynealKiln 2Fabric Filterimprove FF$180,779 $1.50TXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-up$150,154 $1.51UTAshGroveLeamington rotary cement kilnFabric Filterimprove FF$3,305,460 $1.51UTHolcimDevilsSlideKiln 1Fabric Filterimprove FF$280,585 $1.51WAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic Precipitatoradd FF$8,468,636 $115.32 $2,513,191 $34.22a - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.Table 2B. Waste-burning Kilns: Costs to Meet MACT Floor (43 of 123)Appendix AExisting Control Device Consolidated MACT ControlsFacilityIDUnitIDOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilternonePALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-upUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFWAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic Precipitatoradd FFa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.Annual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Initial Stack TestFabric Filter BagLeak DetectorTune-up Controls Subtotals$0 $0 $135,022$1 $33,000 $3,623 $28,333$0 $0 $105,006$1 $37,667 $4,136 $28,333$0 $0 $0$0 $25,000 $2,745 $28,333$1,580 $0.02$0 $0 $1,580$0 $29,667 $3,257 $28,333$1,580 $0.06$0 $0 $1,580$0 $29,667 $3,257 $28,333$0 $0 $142,983$1 $11,000 $1,208 $28,333$0 $0 $130,412$1 $11,000 $1,208 $28,333$5,523,921 $121 $1,774,133$39 $25,000 $2,745 $28,333 $25,500 $9,700$0 $0 $166,778$1 $28,333 $3,111 $28,333$0 $0 $241,863$1 $37,667 $4,136 $28,333$0 $0 $0$0 $25,000 $2,745 $28,333$7,615,681 $116 $2,394,122$37 $25,000 $2,745 $28,333 $25,500 $9,700$7,591,852 $117 $2,386,629$37 $29,667 $3,257 $28,333 $25,500 $9,700$0 $0 $219,190$1 $37,667 $4,136 $28,333$0 $0 $447,384$1 $37,667 $4,136 $28,333$0 $0 $489,170$1 $37,667 $4,136 $28,333$0 $0 $118,566$1 $29,667 $3,257 $28,333$0 $0 $180,779$2 $25,000 $2,745 $28,333$1,580 $0.02$0 $0 $151,734$2 $33,000 $3,623 $28,333$0 $0 $3,305,460$2 $37,667 $4,136 $28,333$0 $0 $280,585$2 $37,667 $4,136 $28,333$0 $0 $0$0 $25,000 $2,745 $28,333$8,468,636 $115 $2,513,191$34 $28,333 $3,111 $28,333 $25,500 $9,700Table 2B. Waste-burning Kilns: Costs to Meet MACT Floor (44 of 123)Appendix AExisting Control Device Consolidated MACT ControlsFacilityIDUnitIDOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilternonePALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-upUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFWAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic Precipitatoradd FFa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.ACIMonitoringaAnnual ControlDeviceInspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Hg CEMSaMonitoring, Reporting,and RecordkeepingSubtotalsTotal Control and MonitoringCosts$1,000$2,989 $33,000 $35,946$33,000 $170,967$1,000$2,989 $37,667 $36,458$37,667 $141,464$1,000$2,989 $25,000 $35,067$25,000 $35,067$1,000$2,989 $29,667 $35,580$29,667 $37,160$1,000$2,989 $29,667 $35,580$29,667 $37,160$1,000$2,989 $11,000 $33,530$11,000 $176,514$1,000$2,989 $11,000 $33,530$11,000 $163,942$1,000$2,989 $50,500 $44,767 $5,574,421 $1,818,900$1,000$2,989 $28,333 $35,433$28,333 $202,211$1,000$2,989 $37,667 $36,458$37,667 $278,321$1,000$2,989 $25,000 $35,067$25,000 $35,067$1,000$2,989 $50,500 $44,767 $7,666,181 $2,438,889$1,000$2,989 $55,167 $45,280 $7,647,019 $2,431,908$1,000$2,989 $37,667 $36,458$37,667 $255,648$1,000$2,989 $37,667 $36,458$37,667 $483,842$1,000$2,989 $37,667 $36,458$37,667 $525,628$1,000$2,989 $29,667 $35,580$29,667 $154,146$1,000$2,989 $25,000 $35,067$25,000 $215,846$1,000$2,989 $33,000 $35,946$33,000 $187,679$1,000$2,989 $37,667 $36,458$37,667 $3,341,918$1,000$2,989 $37,667 $36,458$37,667 $317,043$1,000$2,989 $25,000 $35,067$25,000 $35,067$1,000$2,989 $53,833 $45,133 $8,522,470 $2,558,324$113,508,301 $46,702,607Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (45 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)ALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCR$3,325,222 $20.63ARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNox$5,849,908 $124.44 $1,338,783 $28.48$864,926 $18.40ARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for Nox$21,006,063 $110.81 $4,637,214 $24.46ARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNox$21,956,118 $110.81 $4,815,572 $24.30$4,883,522 $24.65ARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$1,366,567 $223.48 $414,717 $67.82$226,287 $37.01CAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$10,685,195 $121.99 $2,345,050 $26.77$2,915,913 $33.29CAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$9,952,582 $121.67 $2,194,103 $26.82$2,428,496 $29.69CAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$10,501,480 $121.89 $2,298,288 $26.68$2,783,883 $32.31LADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACI$1,658,936 $187.49 $333,553 $37.70$259,574 $29.34LADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACI$4,435,287 $129.19 $851,709 $24.81$797,806 $23.24LAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI$20,066,835 $110.65 $4,367,558 $24.08$7,943,696 $43.80LAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$13,619,072 $125.91 $2,970,257 $27.46$2,739,961 $25.33LAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$18,307,917 $111.02 $4,039,544 $24.50$3,343,235 $20.27MDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$13,170,514 $120.23 $2,756,001 $25.16$3,080,385 $28.12MEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$16,185,788 $128.67 $3,449,513 $27.42$4,160,852 $33.08MEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCR$3,843,403 $132.91 $868,666 $30.04$702,623 $24.30MIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNox$16,877 $1.30MNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACI$5,028,912 $29.67NYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for Nox$79,925 $1.49 $2,019,977 $37.59NYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for Nox$79,925 $1.49 $2,019,977 $37.59NYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for Nox$79,925 $1.49 $2,019,977 $37.59OKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI$24,853,265 $110.10 $5,398,288 $23.91ORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$5,092,973 $126.52 $1,199,604 $29.80$1,113,199 $27.66PAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor Nox$218,902 $1.34 $5,637,921 $34.55FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceTable 2C. Energy Recovery Units: Costs to Meet MACT Floor (46 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACINYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$2,280,261 $14.14$120,629 $0.75 $641,511 $3.98$290,223 $6.17$57,587 $1.23 $599,405 $12.75$1,866,729 $9.85 $132,945 $0.70 $2,455,729 $12.95$4,010,146 $20.24$136,528 $0.69 $2,460,637 $12.42$179,384 $29.33$16,938 $2.77 $106,048 $17.34$1,183,631 $13.51$83,657 $0.96 $1,201,968 $13.72$1,004,789 $12.28$80,294 $0.98 $1,123,471 $13.73$1,132,797 $13.15$82,830 $0.96 $1,161,192 $13.48$186,448 $21.07$21,142 $2.39 $43,091 $4.87$296,916 $8.65$47,691 $1.39 $136,516 $3.98$5,663,480 $31.23$129,461 $0.71 $1,157,580 $6.38$1,356,354 $12.54$94,944 $0.88 $493,973 $4.57$2,300,494 $13.95$122,282 $0.74 $731,677 $4.44$1,194,788 $10.91$95,670 $0.87 $1,179,356 $10.77$2,180,868 $17.34$103,949 $0.83 $1,605,630 $12.76$277,094 $9.58$43,025 $1.49 $305,562 $10.57$125,551 $9.65 $26,643 $2.05 $223,262 $17.16$3,390,641 $20.00$124,313 $0.73 $1,327,787 $7.83$948,566 $17.65$62,405 $1.16 $640,692 $11.92$948,566 $17.65$62,405 $1.16 $641,326 $11.93$948,566 $17.65$62,405 $1.16 $641,961 $11.94$2,175,166 $9.64 $147,635 $0.65 $1,826,895 $8.09$403,138 $10.02$52,469 $1.30 $566,398 $14.07$3,805,313 $23.32$121,515 $0.74 $251,704 $1.54Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 2C. Energy Recovery Units: Costs to Meet MACT Floor (47 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACINYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$3,420,376 $21.22 $384,641 $2.39$19,127 $3.13$19,127 $0.22$19,127 $0.23$19,127 $0.22$19,127 $0.11$19,127 $0.18$19,127 $0.12$19,127 $0.17$19,127 $0.15$19,127 $0.93$19,127 $0.51$1,034,806 $35.78 $117,366 $4.06 $19,127 $0.66$19,127 $1.47$19,127 $0.11$19,127 $0.36$19,127 $0.36$19,127 $0.36$19,127 $0.08$19,127 $0.48AdvancedCombustionControlsSNCRCO Oxidation CatalystTable 2C. Energy Recovery Units: Costs to Meet MACT Floor (48 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACINYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)$6,866,227 $43 $3,306,413 $21 $20,333 $2,232$6,772,421 $144 $2,228,411 $47 $50,333 $5,526$1,027 $0.01 $21,139,008 $112 $8,960,699 $47 $55,000 $6,039$26,976,168 $136 $11,286,355$57 $55,000 $6,039$1,628,919 $266 $700,149$114 $55,000 $6,039$13,703,892 $156 $4,730,650$54 $55,000 $6,039$12,480,499 $153 $4,322,363$53 $55,000 $6,039$13,387,320 $155 $4,592,277$53 $55,000 $6,039$1,939,652 $219 $563,092$64 $55,000 $6,039$5,280,784 $154 $1,285,141$37 $45,667 $5,014$28,159,119 $155 $11,188,618$62 $50,333 $5,526$16,473,104 $152 $4,820,583$45 $55,000 $6,039$21,792,562 $132 $7,071,714$43 $55,000 $6,039$16,365,697 $149 $5,130,145$47 $55,000 $6,039$20,469,716 $163 $7,236,012$58 $50,333 $5,526$19,127$1$0$0 $6,333 $695$19,127$1$0$0 $55,000 $6,039$5,642,983 $195 $1,568,688$54 $55,000 $6,039$45,770$4 $365,691$28 $50,333 $5,526$7,885 $0.05$5,172,352$31 $4,726,313$28 $25,000 $2,745$8,589 $0.16$2,101,509$39 $1,677,772$31 $47,000 $5,160$8,589 $0.16$2,101,509$39 $1,678,406$31 $47,000 $5,160$8,589 $0.16$2,101,509$39 $1,679,041$31 $47,000 $5,160$25,020,028 $111 $9,400,349$42 $45,667 $5,014$6,277,767 $156 $2,169,140$54 $47,000 $5,160$5,759,436$35 $4,275,919$26 $50,333 $5,526Initial Stack TestAdd LimeAdd CausticControls SubtotalsTable 2C. Energy Recovery Units: Costs to Meet MACT Floor (49 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACINYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAnnual StackTestACI MonitoringCostsTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$50,333 $134,000 $41,400 $158,000 $56,100 $9,800 $24,300 $5,600$50,333 $134,000 $41,400 $158,000 $56,100 $9,600 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400 $158,000 $56,100 $10,400 $25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100 $10,200 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400 $11,200 $25,500 $9,700 $24,300 $5,600$50,333 $158,000 $56,100$10,900 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$11,000 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$11,200 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400$3,000 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400$3,200 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400 $158,000 $56,100$12,300 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$13,300 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$13,400 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400 $158,000 $56,100$10,900 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400 $158,000 $56,100$13,400 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400$50,333 $134,000 $41,400$50,333 $134,000 $41,400$10,700 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400$14,400$50,333$158,000 $56,100$14,200$24,300 $5,600$50,333 $134,000 $41,400$13,400$24,300 $5,600$50,333 $134,000 $41,400$13,800$24,300 $5,600$50,333 $134,000 $41,400$13,900$24,300 $5,600$50,333$158,000 $56,100$16,000 $25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100$16,800 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$1,600$24,300 $5,600Add CO CEMSBag LeakDetection SystemWet ScrubberMonitoringSystemAdd PM CEMSTable 2C. Energy Recovery Units: Costs to Meet MACT Floor (50 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACINYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)$10,300 $3,200$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$10,300 $3,200$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989Annaul Visual EmissionsTest of Ash HandlingSNCR MonitoringSystemOpacityMonitoringSystemTable 2C. Energy Recovery Units: Costs to Meet MACT Floor (51 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minor adjustment forNoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic, add ACI,minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minor adjustment forNoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustion controls, addPBS, add ACI, add SNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls, add PBS,add ACINYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustion controls,improve scrubber, add ACI, add lime, minoradjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minor adjustmentfor NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTCI($)TAC($/yr)TCI($)TAC($/yr)$347,183 $172,854 $7,213,410 $3,479,268$392,383 $182,448 $7,164,804 $2,410,859$372,750 $178,161 $21,511,758 $9,138,859$397,050 $183,561 $27,373,218 $11,469,916$239,050 $128,461 $1,867,969 $828,609$263,050 $142,861 $13,966,942 $4,873,510$263,050 $142,961 $12,743,549 $4,465,324$263,050 $143,161 $13,650,370 $4,735,438$239,050 $120,261 $2,178,702 $683,353$229,717 $119,436 $5,510,500 $1,404,577$392,383 $185,148 $28,551,502 $11,373,767$263,050 $145,261 $16,736,154 $4,965,844$263,050 $145,361 $22,055,612 $7,217,075$397,050 $184,261 $16,762,747 $5,314,405$392,383 $186,248 $20,862,099 $7,422,261$183,729 $111,277 $202,856 $111,277$232,396 $116,621 $251,523 $116,621$249,350 $131,161 $5,892,333 $1,699,848$184,583 $115,848 $230,353 $481,539$207,550 $133,167 $5,379,902 $4,859,480$205,550 $120,082 $2,307,059 $1,797,854$205,550 $120,482 $2,307,059 $1,798,889$205,550 $120,582 $2,307,059 $1,799,623$229,417 $141,336 $25,249,444 $9,541,685$389,050 $189,282 $6,666,817 $2,358,422$232,883 $123,348 $5,992,320 $4,399,267Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotalsTable 2C. Energy Recovery Units: Costs to Meet MACT Floor (52 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$7,536,965 $122.54 $1,500,711 $24.40$1,731,195 $28.15TNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$6,480,730 $123.63 $1,370,987 $26.15$1,498,017 $28.58TNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$6,456,466 $123.67 $1,366,058 $26.17$1,399,152 $26.80TNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for Nox$19,965,352 $110.72 $4,380,344 $24.29$5,223,474 $28.97TNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for Nox$11,705,590 $122.70 $2,581,554 $27.06TXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for Nox$27,231,058 $109.94 $5,906,705 $23.85WAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACI$1,964,790 $168.20 $538,488 $46.10$320,913 $27.47WAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACI$1,949,791 $168.93 $535,295 $46.38$317,942 $27.55WALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCR$11,989,636 $122.94 $2,537,737 $26.02WALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCR$15,085,872 $126.84 $3,145,246 $26.44WALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCR$12,994,071 $123.98 $2,798,660 $26.70WAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNox$12,323,245 $124.45 $2,636,044 $26.62WINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$8,374,620 $122.14 $1,877,365 $27.38$542,849 $7.92WINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for Nox$8,697,553 $122.10 $1,944,823 $27.30$594,540 $8.35Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (53 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ElectrostaticFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for NoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$806,083 $13.11$67,665 $1.10 $388,930 $6.32$746,026 $14.23$61,477 $1.17 $454,450 $8.67$706,156 $13.53$61,328 $1.17 $500,819 $9.59$3,529,840 $19.58$156,084 $0.63 $3,196,914 $12.91$199,080 $17.04$24,975 $2.14 $195,607 $16.75$198,467 $17.20$24,797 $2.15 $194,285 $16.83$89,228 $0.91 $1,287,943 $13.21$100,511 $0.85 $1,524,938 $12.82$93,168 $0.89 $796,900 $7.60$847,628 $8.56 $90,045 $0.91 $869,324 $8.78$324,405 $4.73$72,226 $1.05 $863,335 $12.59$331,163 $4.65$73,899 $1.04 $890,234 $12.50Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (54 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ElectrostaticFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for NoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$19,127 $0.31$19,127 $0.36$19,127 $0.37$19,127 $0.20$19,127 $0.08$2,494,516 $25.58 $279,341 $2.86 $1,686,925 $18.90 $793,827 $8.89$2,494,516 $20.97 $279,341 $2.35 $1,880,391 $17.28 $924,220 $8.49$3,882,501 $37.04 $436,421 $4.16 $19,127 $0.18$19,127 $0.19$19,127 $0.28$19,127 $0.27Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (55 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ElectrostaticFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for NoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)Initial Stack TestAdd LimeAdd CausticControls Subtotals$9,354,952 $152 $2,695,723$44 $37,667 $4,136$8,059,352 $154 $2,571,464$49 $55,000 $6,039$7,936,074 $152 $2,573,033$49 $55,000 $6,039$25,188,826 $140 $7,910,184$44 $25,000 $2,745$467 $0.00 $11,724,717 $123 $2,582,021$27 $33,000 $3,623$1,162 $0.00 $27,406,269 $111 $9,104,781$37 $33,000 $3,623$2,310,678 $198 $933,175$80 $45,667 $5,014$2,292,530 $199 $928,047$80 $45,667 $5,014$390 $0.00 $16,260,304 $168 $4,899,239$51 $50,333 $5,526$491 $0.00 $19,561,290 $166 $5,874,236$50 $50,333 $5,526$480 $0.00 $16,988,868 $162 $4,032,461$38 $25,000 $2,745$12,432,417 $126 $4,352,995$44 $50,333 $5,526$9,008,821 $131 $3,065,105$45 $33,000 $3,623$9,385,118 $132 $3,166,220$44 $55,000 $6,039Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (56 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ElectrostaticFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for NoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxAnnual StackTestACI MonitoringCostsTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag LeakDetection SystemWet ScrubberMonitoringSystemAdd PM CEMS$50,333$7,500 $25,500 $9,700 $24,300 $5,600$50,333$11,400 $25,500 $9,700 $24,300 $5,600$50,333$11,500 $25,500 $9,700 $24,300 $5,600$50,333 $158,000 $56,100$25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$25,500 $9,700$50,333$18,400 $25,500 $9,700$50,333 $134,000 $41,400$19,400 $25,500 $9,700 $24,300 $5,600$50,333 $134,000 $41,400$19,500 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$16,000 $25,500 $9,700$50,333$158,000 $56,100$16,300 $25,500 $9,700$50,333$158,000 $56,100$18,900 $25,500 $9,700$50,333$17,600 $25,500 $9,700$50,333$158,000 $56,100$19,800 $25,500 $9,700 $24,300 $5,600$50,333$158,000 $56,100$20,200 $25,500 $9,700 $24,300 $5,600Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (57 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ElectrostaticFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for NoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash HandlingSNCR MonitoringSystemOpacityMonitoringSystem$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$10,300 $3,200$1,000 $250 $200$2,989$10,300 $3,200$1,000 $250 $200$2,989$10,300 $3,200$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 2C. Energy Recovery Units: Costs to Meet MACT Floor (58 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ElectrostaticFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment for NoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls, addcaustic, minor adjustment for NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, minor adjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst, add caustic, add ACI,add SNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add advanced combustion controls, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustion controls,improve scrubber, add ACI, minor adjustment forNoxWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustion controls, addPBS, add ACI, minor adjustment for NoxTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$87,717 $81,457 $9,442,669 $2,777,181$105,050 $87,261 $8,164,402 $2,658,725$105,050 $87,361 $8,041,124 $2,660,394$233,050 $128,667 $25,421,876 $8,038,851$216,750 $123,945 $11,941,467 $2,705,966$58,750 $86,245 $27,465,019 $9,191,026$229,717 $135,636 $2,540,394 $1,068,811$229,717 $135,736 $2,522,247 $1,063,782$244,383 $145,048 $16,504,687 $5,044,287$244,383 $145,348 $19,805,673 $6,019,584$219,050 $145,167 $17,207,918 $4,177,628$76,083 $87,348 $12,508,501 $4,440,344$241,050 $149,345 $9,249,871 $3,214,450$263,050 $152,161 $9,648,168 $3,318,380$455,400,076 $165,126,979Table 2D. Incinerators: Costs to Meet MACT Floor (59 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCR$8,608 $0.73 $983,856 $83.04 $192,025 $16.21CAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $507,805 $42.86$983,856 $83.04 $232,196 $19.60CAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $509,011 $42.96$983,856 $83.04 $232,331 $19.61CAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $505,235 $42.64$983,856 $83.04 $231,130 $19.51CORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $349,396 $29.49$983,856 $83.04 $179,243 $15.13CTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofit$1,945,979 $164.24 $505,859 $42.69ILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $347,811 $29.35 $983,856 $83.04 $178,923 $15.10ILF&MStateBankIncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $348,445 $29.41$983,856 $83.04 $179,050 $15.11ILFlintHillsResourcesHB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCR$1,937 $0.36ILFlintHillsResourcesMB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCR$1,291 $0.06ILFlintHillsResourcesNB-800Fabric FilterImprove FF, add ACI, add SNCR$8,608 $2.10ILPolyOne CE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $347,653 $29.34 $983,856 $83.04 $178,891 $15.10INCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCR$1,945,979 $164.24 $502,877 $42.44$983,856 $83.04 $230,522 $19.46LAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCR$1,598,098 $186.61 $406,102 $47.42NCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCR$945,015 $84.19 $227,692 $20.29NEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCR$1,945,979 $164.24 $361,749 $30.53NJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCR$8,608 $3.01 $424,781 $148.57 $98,766 $34.54OKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $347,621 $29.34$983,856 $83.04 $178,884 $15.10PAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $613,571 $51.78$983,856 $83.04 $227,986 $19.24PASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCR$8,608 $0.73SCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCR$1,197,186 $250.55 $377,222 $78.95TXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$902,490 $452.22 $285,932 $143.28$371,084 $185.94 $101,115 $50.67TXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubber$7,708,561 $116.34 $2,476,712 $37.38$4,367,840 $65.92 $978,960 $14.77TXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit$1,945,979 $164.24 $545,118 $46.01$983,856 $83.04 $217,025 $18.32TXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit$946,634 $392.39 $292,676 $121.32$397,007 $164.56 $104,993 $43.52VATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $356,371 $30.08$983,856 $83.04 $180,572 $15.24WABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$926,248 $417.23 $182,354 $82.14$385,035 $173.44 $76,106 $34.28WVDuPontWashingtonWorks T7IMEWet scrubberadd FF$1,945,979 $164.24 $619,505 $52.28FacilityIDUnitIDImprove Fabric FilterPerformanceExisting Control Device Consolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberTable 2D. Incinerators: Costs to Meet MACT Floor (60 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$25,190 $2.13 $57,473 $4.85 $603,260 $50.91 $150,644 $12.71$25,190 $2.13 $127,733 $10.78 $603,260 $50.91 $197,115 $16.64$25,190 $2.13 $128,608 $10.85 $603,260 $50.91 $197,796 $16.69$25,190 $2.13 $125,869 $10.62 $603,260 $50.91 $195,580 $16.51$25,190 $2.13 $12,827 $1.08 $603,260 $50.91 $107,587 $9.08$25,190 $2.13 $126,513 $10.68 $603,260 $50.91 $196,040 $16.55$25,190 $2.13 $11,676 $0.99 $603,260 $50.91 $107,265 $9.05$25,190 $2.13 $12,136 $1.02 $603,260 $50.91 $106,954 $9.03$15,660 $2.92 $94,303 $17.58 $302,739 $56.42 $122,036 $22.74$35,065 $1.71 $328,121 $15.96 $1,007,185 $48.98 $485,217 $23.60$13,312 $3.25 $53,796 $13.14$25,190 $2.13 $11,561 $0.98 $603,260 $50.91 $106,500 $8.99$25,190 $2.13 $124,120 $10.48$20,731 $2.42 $89,909 $10.50 $450,996 $52.66 $276,753 $32.32$24,385 $2.17 $163,806 $14.59 $574,310 $51.17 $260,898 $23.24$25,190 $2.13 $21,802 $1.84$10,734 $3.75 $40,190 $14.06 $186,558 $65.25 $56,623 $19.80$25,190 $2.13 $11,538 $0.97 $603,260 $50.91 $106,566 $8.99$25,190 $2.13 $204,759 $17.28 $603,260 $50.91 $272,984 $23.04$14,608 $3.06 $34,428 $7.21$8,651 $4.33 $50,941 $25.53 $146,535 $73.43 $78,855 $39.51$25,190 $2.13 $155,050 $13.09 $603,260 $50.91 $220,837 $18.64$9,694 $4.02 $54,943 $22.77 $165,857 $68.75 $60,845 $25.22$25,190 $2.13 $17,890 $1.51 $603,260 $50.91 $111,506 $9.41$9,222 $4.15 $12,963 $5.84 $156,934 $70.69 $33,389 $15.04Add Afterburner RetrofitAdd ACITable 2D. Incinerators: Costs to Meet MACT Floor (61 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$671,235 $56.65 $74,715 $6.31 $2,283,541 $193 $483,464 $41$204,087 $17.22 $25,513 $2.15 $3,762,372 $318 $1,090,363$92$204,087 $17.22 $25,537 $2.16$3,762,372 $318 $1,093,283$92$204,087 $17.22 $25,462 $2.15$3,762,372 $318 $1,083,276$91$152,249 $12.85 $16,693 $1.41$3,710,534 $313 $665,746$56$1,648 $0.14 $2,574,429 $217 $830,060$70$726,875 $61.35 $79,521 $6.71$4,285,161 $362 $725,197$61$48,289 $4.08 $5,301 $0.45$3,606,574 $304 $651,887$55$544,224 $101.43 $64,367 $12.00$862,622 $161 $282,643$53$1,291,498 $62.81 $146,893 $7.14$2,333,747 $113 $961,523$47$466,937 $114.09 $55,906 $13.66$480,249 $117 $118,310$29$267,718 $22.59 $29,290 $2.47$3,826,003 $323 $673,895$57$346,631 $29.25 $41,017 $3.46$3,301,657 $279 $898,536$76$2,072,290 $241.98 $230,529 $26.92$4,142,114 $484 $1,003,292$117$613,483 $54.66 $72,723 $6.48$2,157,193 $192 $725,118$65$113,584 $9.59 $12,709 $1.07$2,084,753 $176 $396,260$33$486,459 $170.15 $56,396 $19.73$1,108,532 $388 $260,583$91$204,087 $17.22 $22,328 $1.88$3,762,372 $318 $666,938$56$723,203 $61.04 $84,537 $7.13$4,281,488 $361 $1,403,837$118$266,523 $22.49 $31,126 $2.63$266,523$22 $39,734$3$613,483 $128.39 $72,492 $15.17 $1,138 $0.24 $1,825,277 $382 $485,281$102$907,265 $454.62 $104,831 $52.53$2,336,025 $1,171 $621,674$312$12,076,401 $182 $3,455,672$52$3,558,285 $300 $1,138,031$96$1,519,192 $630 $513,457$213$214,910 $18.14 $23,686 $2.00$3,773,195 $318 $690,025$58$435,371 $196.11 $48,579 $21.88$1,912,809 $862 $353,390$159$1,945,979 $164 $619,505$52Controls SubtotalsAdd CausticAdd SNCRTable 2D. Incinerators: Costs to Meet MACT Floor (62 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsAnnualStack TestACIMonitoringCostsAnnual ControlDeviceInspectionTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)$55,000 $6,039 $14,333 $24,300 $5,600 $2,200 $10,300 $3,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600 $5,900 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$20,333 $2,232 $14,333 $25,500 $9,700$5,800$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$45,667 $5,014 $14,333$8,800 $10,300 $3,200$1,000$41,000 $4,502 $14,333$9,300 $10,300 $3,200$1,000$41,000 $4,502 $14,333$8,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$45,667 $5,014 $14,333 $25,500 $9,700 $24,300 $5,600 $5,600 $10,300 $3,200$1,000$37,667 $4,136 $14,333 $25,500 $9,700$5,400 $10,300 $3,200$1,000$37,667 $4,136 $14,333$24,300 $5,600 $10,100 $10,300 $3,200$1,000$41,000 $4,502 $14,333 $25,500 $9,700$500 $10,300 $3,200$1,000$33,000 $3,623 $14,333$24,300 $5,600 $5,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$20,333 $2,232 $14,333 $25,500 $9,700$9,800 $10,300 $3,200$1,000$23,667 $2,598 $14,333$10,300 $3,200$1,000$15,667 $1,720 $14,333 $25,500 $9,700$9,800 $10,300 $3,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $9,800 $10,300 $3,200$1,000$23,667 $2,598 $14,333 $25,500 $9,700 $24,300 $5,600$1,000$42,333 $4,648 $14,333 $25,500 $9,700 $24,300 $5,600 $7,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $9,300$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600 $300 $10,300 $3,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $1,800 $10,300 $3,200$1,000$19,000 $2,086 $14,333 $25,500 $9,700$1,000Initial Stack TestWet ScrubberMonitoring SystemBag Leak DetectionSystemSNCR MonitoringSystemTable 2D. Incinerators: Costs to Meet MACT Floor (63 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$250 $200 $2,989 $89,850 $35,561 $2,373,391 $519,025$250 $200 $2,989 $110,683 $48,348 $3,873,056 $1,138,711$250 $200 $2,989 $115,350 $48,961 $3,877,722 $1,142,244$250 $200 $2,989 $115,350 $48,861 $3,877,722 $1,132,137$250 $200 $2,989 $115,350 $43,061 $3,825,884 $708,806$250 $200 $2,989 $46,083 $36,254 $2,620,512 $866,315$250 $200 $2,989 $115,350 $43,061 $4,400,511 $768,257$250 $200 $2,989 $115,350 $43,061 $3,721,924 $694,948$250 $200 $2,989 $56,217 $35,536 $918,839 $318,179$250 $200 $2,989 $51,550 $35,523 $2,385,297 $997,046$250 $200 $2,989 $51,550 $35,023 $531,799 $153,333$250 $200 $2,989 $115,350 $43,061 $3,941,353 $716,955$250 $200 $2,989 $106,017 $47,636 $3,407,673 $946,172$250 $200 $2,989 $73,717 $40,957 $4,215,831 $1,044,250$250 $200 $2,989 $72,517 $41,557 $2,229,710 $766,675$250 $200 $2,989 $77,050 $36,423 $2,161,803 $432,684$250 $200 $2,989 $67,850 $36,745 $1,176,382 $297,328$250 $200 $2,989 $115,350 $43,061 $3,877,722 $709,998$250 $200 $2,989 $56,383 $43,454 $4,337,872 $1,447,291$250 $200 $2,989 $34,217 $24,320 $300,739 $64,054$250 $200 $2,989 $51,717 $42,942 $1,876,994 $528,223$250 $200 $2,989 $110,683 $52,348 $2,446,708 $674,022$250 $200 $2,989 $73,717 $36,420 $12,150,118 $3,492,092$250 $200 $2,989 $92,383 $45,670 $3,650,669 $1,183,701$250 $200 $2,989 $100,383 $48,648 $1,619,576 $562,105$250 $200 $2,989 $115,350 $43,361 $3,888,545 $733,385$250 $200 $2,989 $110,683 $44,348 $2,023,492 $397,738$250 $200 $2,989 $44,750 $30,308 $1,990,729 $649,813$87,702,573 $23,085,488Testing, Monitoring, andRecordkeeping SubtotalsTotal Control and MonitoringCostsAnnaul Visual EmissionsTest of Ash HandlingTable 2D. Incinerators: Costs to Meet MACT Floor (64 of 123)Appendix AAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsCost toOperateIncineratorAnnualizedIncineratorCostCost toLandfillCost to haulto MWCLandfillOptionTotal CostMWCOptionTotal Cost($/yr) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr)$95,768 $36,832 $53,248 $83,850 -$5,688 $24,914$87,630 $10,335 $8,056 $12,686 -$69,239 -$64,610$88,145 $10,335 $8,116 $12,781 -$69,694 -$65,029$86,532 $10,335 $7,927 $12,482 -$68,271 -$63,715$10,203 $9,241 $48$75 -$915 -$887$137,388 $29,669 $82,264 $129,541 -$25,455 $21,822$53,200 $40,080 $321 $506 -$12,799 -$12,614$9,989 $9,241 $2$2 -$747 -$746$186,403 $29,474 $122,819 $193,403 -$34,110 $36,474$601,833 $73,633 $1,015,077 $1,598,443 $486,877 $1,070,243$166,908 $25,041 $85,716 $134,978 -$56,150 -$6,889$22,806 $13,827 $15$24 -$8,964 -$8,955$101,449 $18,226 $27,319 $43,020 -$55,903 -$40,203$934,173 $121,131 $1,792,081 $2,821,992 $979,039 $2,008,949$232,338 $33,476 $188,538 $296,891 -$10,325 $98,028$12,986 $9,241 $179 $282 -$3,566 -$3,463$125,397 $26,157 $62,176 $97,909 -$37,064 -$1,331$19,216 $10,335 $6$10 -$8,875 -$8,872$266,268 $39,865 $266,765 $420,075 $40,362 $193,672$66,666 $13,761 $9,351 $14,726 -$43,554 -$38,180$224,635 $33,476 $180,790 $284,690 -$10,370 $93,530$357,911 $50,694 $461,420 $726,599 $154,203 $419,382$853,410 $86,809 $1,585,114 $2,496,080 $818,513 $1,729,479$157,512 $28,719 $95,503 $150,388 -$33,290 $21,595$182,024 $26,620 $104,212 $164,102 -$51,192 $8,698$23,572 $10,925 $504 $794 -$12,143 -$11,853$58,016 $23,242 $14,348 $22,594 -$20,425 -$12,179$265,634 $39,120 $261,417 $411,654 $34,903 $185,140Table 2E. Small, Remote Units: Costs to Meet MACT Floor (65 of 123)Appendix ATCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACI$5,622 $5.78 $4,345 $4.47 $794,179 $816.25 $141,686 $145.62AKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $2,893 $2.97 $794,179 $816.25 $135,528 $139.29AKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $9,804 $10.08 $794,179 $816.25 $164,840 $169.42AKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACI$5,622 $5.78 $3,909 $4.02 $794,179 $816.25 $139,836 $143.72AKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $5,940 $6.11 $794,179 $816.25 $148,453 $152.58AKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI,afterburner retrofit$5,622$5.78 $10,829 $11.13$794,179$816.25 $164,836 $169.42 $99,129 $101.88 $20,964 $21.55AKCoeurIncineratorNo Equipmentadd FF, add ACI$5,622 $5.78 $8,636 $8.88 $794,179 $816.25 $159,286 $163.71AKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACI $5,622$5.78 $6,119 $6.29$794,179$816.25 $149,212 $153.36AKEntechAlaskaIncin # 1No Equipmentadd FF, add ACI$5,622 $5.78 $5,810 $5.97 $794,179 $816.25 $147,900 $152.01AKFairbanksMaintenance FMF Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $5,940 $6.11 $794,179 $816.25 $148,453 $152.58AKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $5,940 $6.11 $794,179 $816.25 $148,453 $152.58AKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofit$99,129 $101.88 $24,048 $24.72AKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACI$5,622 $5.78 $15,281 $15.71AKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACI$5,622 $5.78 $14,437 $14.84 $794,179 $816.25 $184,493 $189.62AKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACI$5,622 $5.78 $6,298 $6.47 $794,179 $816.25 $149,972 $154.14AKUOCCTradingBay R-H-0800No Equipmentadd FF, add ACI$5,622 $5.78 $3,808 $3.91 $794,179 $816.25 $139,408 $143.28AKXTOEnergyINCINERATORNo Equipmentadd FF, add ACI$5,622$5.78 $4,182 $4.30$794,179$816.25 $140,996 $144.91Existing ControlDeviceFacilityIDUnitIDConsolidated MACTControlsAdd ACIAdd Fabric FilterAdd Afterburner RetrofitTable 2E. Small, Remote Units: Costs to Meet MACT Floor (66 of 123)Appendix AAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI,afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsAnnualStackTestACIMonitoringCostsAnnual ControlDeviceInspectionTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$799,801 $822 $146,032 $150 $55,000 $6,039 $14,333 $25,500 $9,700 $600$1,000 $250 $200$799,801 $822 $138,421 $142 $55,000 $6,039 $14,333 $25,500 $9,700 $200$1,000 $250 $200$799,801 $822 $174,644 $179 $55,000 $6,039 $14,333 $25,500 $9,700 $2,600$1,000 $250 $200$799,801 $822 $143,745 $148 $55,000 $6,039 $14,333 $25,500 $9,700 $500$1,000 $250 $200$799,801 $822 $154,393 $159 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$898,930 $924 $196,629 $202 $11,000 $1,208 $14,333 $25,500 $9,700 $2,600$1,000 $250 $200$799,801 $822 $167,922 $173 $11,000 $1,208 $14,333 $25,500 $9,700 $2,100$1,000 $250 $200$799,801 $822 $155,331 $160 $55,000 $6,039 $14,333 $25,500 $9,700 $1,300$1,000 $250 $200$799,801 $822 $153,710 $158 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$799,801 $822 $154,393 $159 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$799,801 $822 $154,393 $159 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$99,129 $102 $24,048$25 $6,333 $695 $14,333$1,000 $250 $200$0 $0 $0$0 $2,500 $274 $14,333$250 $200$0 $0 $0$0 $55,000 $6,039 $14,333$250 $200$5,622 $6 $15,281$16 $19,000 $2,086 $14,333$5,100$1,000 $250 $200$799,801 $822 $198,930 $204 $55,000 $6,039 $14,333 $25,500 $9,700 $4,200$1,000 $250 $200$799,801 $822 $156,270 $161 $55,000 $6,039 $14,333 $25,500 $9,700 $1,300$1,000 $250 $200$799,801 $822 $143,216 $147 $55,000 $6,039 $14,333 $25,500 $9,700 $500$1,000 $250 $200$799,801 $822 $145,178 $149 $55,000 $6,039 $14,333 $25,500 $9,700 $600$1,000 $250 $200Bag LeakDetectionSystemAnnaul VisualEmissions Test ofAsh HandlingInitial Stack TestControls SubtotalsTable 2E. Small, Remote Units: Costs to Meet MACT Floor (67 of 123)Appendix AAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI,afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsReporting andRecordkeepingCost toOperateIncineratorAnnualizedIncineratorCostCost toLandfillLandfillOptionTotal CostTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)$2,989 $80,750 $34,861 $880,551 $180,892 $55,710 $17,000 $2,866 -$35,844$2,989 $80,750 $34,461 $880,551 $172,882$9,989 $9,241 $90 -$658$2,989 $80,750 $36,861 $880,551 $211,504 $101,474 $17,000 $11,603 -$72,871$2,989 $80,750 $34,761 $880,551 $178,506 $12,994 $9,241 $361 -$3,392$2,989 $80,750 $35,361 $880,551 $189,753 $13,001 $9,241 $903 -$2,857$2,989 $36,750 $32,030 $935,680 $228,659 $101,518 $17,000 $11,603 -$72,915$2,989 $36,750 $31,530 $836,551 $199,452 $101,533 $17,000 $15,849 -$68,684$2,989 $80,750 $35,561 $880,551 $190,892 $101,548 $17,000 $2,853 -$81,695$2,989 $80,750 $35,361 $880,551 $189,071 $101,562 $17,000 $5,211 -$79,352$2,989 $80,750 $35,361 $880,551 $189,753 $13,036 $9,241 $903 -$2,892$2,989 $80,750 $35,361 $880,551 $189,753 $13,044 $9,241 $903 -$2,900$2,989 $6,583 $19,217 $105,712 $43,265 $101,607 $17,000 $6,496 -$78,111$2,989 $2,750 $17,796$2,750 $17,796 $101,622 $17,000 $165,458 $80,837$2,989 $55,250 $23,561 $55,250 $23,561 $101,636 $17,000 $124,302 $39,666$2,989 $19,250 $25,708 $24,872 $40,989 $101,651 $17,000 $11,411 -$73,240$2,989 $80,750 $38,461 $880,551 $237,391 $101,666 $17,000 $57,055 -$27,611$2,989 $80,750 $35,561 $880,551 $191,831 $101,681 $17,000 $9,987 -$74,694$2,989 $80,750 $34,761 $880,551 $177,977 $101,696 $17,000 $1,003 -$83,692$2,989 $80,750 $34,861 $880,551 $180,039 $101,710 $17,000 $1,086 -$83,625$13,407,984 $3,033,965Testing, Monitoring, andRecordkeepingSubtotalsTotal Control and MonitoringCostsTable 3. Summary of MACT Compliance and Alternative Disposal Costs (68 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)FLAscend CP-L Burn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $66,799 $57,550 $26,882 $558,733 $93,681 n/a n/a$107,818 $93,681FLAscendCP-SBurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $68,575 $65,550 $27,761 $566,733 $96,335 n/a n/a$102,751 $96,335FLAscendHE140ABurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $64,890 $65,550 $27,761 $566,733 $92,651n/a$113,263 $92,651FLAscendHE140BBurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $63,778 $65,550 $27,761 $566,733 $91,539 n/a n/a$113,263 $91,539FLAscendHE140CBurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $63,725 $65,550 $27,761 $566,733 $91,486 n/a n/a$113,263 $91,486FLAscendHE140DBurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $63,725 $65,550 $27,761 $566,733 $91,486 n/a n/a$113,263 $91,486FLAscendHE171ABurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $63,799 $65,550 $27,761 $566,733 $91,559 n/a n/a$99,904 $91,559FLAscendHE171BBurn-off ovenNo Equipmentafterburner retrofit, addSNCR$501,183 $64,911 $65,550 $27,761 $566,733 $92,672 n/a n/a$99,904 $92,672GAGreat Dane Trailers PYROLYSIS OVEN - PO Burn-off ovenAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR$1,323,055 $203,980 $91,050 $37,461 $1,414,105 $241,440 n/a n/a$117,031 $117,031IACNHAmericaINC-1Burn-off ovenNo Equipmentafterburner retrofit, addSNCR$1,323,055 $210,361 $91,050 $37,461 $1,414,105 $247,821 n/a n/a$113,434 $113,434IACNHAmericaINC-2Burn-off ovenNo Equipmentafterburner retrofit, addSNCR$1,323,055 $211,473 $91,050 $37,461 $1,414,105 $248,934 n/a n/a$113,434 $113,434INWabashNational855 BOBurn-off ovenNo Equipmentadd FF, add packed bedscrubber$1,145,613 $207,462 $100,383 $39,348 $1,245,997 $246,811 n/a n/a$114,148 $114,148KSCNHWichitaAce Burn-off Oven Burn-off ovenUnknownadd SNCR$1,211,805 $208,785 $55,050 $33,508 $1,266,855 $242,293 n/a n/a$105,756 $105,756KYCooperStandardSN-17Burn-off ovenNo Equipmentafterburner retrofit, addSNCR$1,323,055 $271,444 $91,050 $37,461 $1,414,105 $308,905 n/a n/a$83,320 $83,320NDCNHAmericaINC-1Burn-off ovenNo Equipment add SNCR$1,211,805 $235,327 $55,050 $33,508 $1,266,855 $268,835 n/a n/a$102,016 $102,016NECNHAmericaGrandIsland 7996Burn-off ovenNo Equipmentadd FF, add packed bedscrubber, add SNCR$2,041,363 $381,273 $115,350 $43,061 $2,156,713 $424,334 n/a n/a$99,875 $99,875OHWhirlpoolClydeN001Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $66,750 $32,723 $788,423 $188,976 n/a n/a$97,677 $97,677OHWhirlpoolClydeN002Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $80,750 $34,261 $802,423 $190,513 n/a n/a$97,677 $97,677OHWhirlpoolClydeN003Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $80,750 $34,261 $802,423 $190,513 n/a n/a$97,677 $97,677OHWhirlpoolClydeN004Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $80,750 $34,261 $802,423 $190,513 n/a n/a$97,677 $97,677OHWhirlpoolClydeP021Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $80,750 $34,261 $802,423 $190,513 n/a n/a$97,677 $97,677OHWhirlpoolClydeP023Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $80,750 $34,261 $802,423 $190,513 n/a n/a$97,677 $97,677OHWhirlpoolClydeP025Burn-off ovenAfterburner - integratedpart of furnace unit. none$721,673 $156,252 $80,750 $34,261 $802,423 $190,513 n/a n/a$97,677 $97,677PACNHAmericaNewHolland INC-1Burn-off ovenNo Equipmentafterburner retrofit, addSNCR$1,323,055 $221,066 $91,050 $37,461 $1,414,105 $258,526 n/a n/a$108,296 $108,296PACNHAmericaNewHolland INC-2Burn-off ovenNo Equipmentafterburner retrofit, addSNCR$1,323,055 $222,178 $91,050 $37,461 $1,414,105 $259,639 n/a n/a$108,296 $108,296SCCryovacFB01Burn-off ovenUnknownafterburner retrofit, addSNCR$1,323,055 $216,308 $91,050 $37,461 $1,414,105 $253,768 n/a n/a$110,579 $110,579SCINVISTACamdenPlant Unit ID 19 - Lindberg Burn-off ovenAfterburnernone$0$0 $33,250 $21,145$33,250 $21,145 n/a n/a$103,443 $21,145SCINVISTASpartanburg EU39a - Polyester BurnOff Oven #1Burn-off ovenUnknownafterburner retrofit$111,249 $20,674 $37,917 $22,657 $149,166 $43,331 n/a n/a$105,756 $43,331SCINVISTASpartanburg EU39b - Polyester BurnOff Oven #2Burn-off ovenUnknownafterburner retrofit$111,249 $19,561 $55,250 $24,561 $166,499 $44,122 n/a n/a$105,756 $44,122Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryTable 3. Summary of MACT Compliance and Alternative Disposal Costs (69 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategorySCINVISTASpartanburg EU39c - Polyester BurnOff Oven #3Burn-off ovenUnknown afterburner retrofit$111,249 $20,674 $55,250 $24,561 $166,499 $45,234 n/a n/a$105,756 $45,234TNVolvoPentaPyrolysis Oven 1 Burn-off ovenUnknownafterburner retrofit, addSNCR$1,323,055 $201,737 $91,050 $37,461 $1,414,105 $239,198 n/a n/a$117,573 $117,573TNVolvoPentaPyrolysis Oven 2 Burn-off ovenUnknownafterburner retrofit, addSNCR$1,323,055 $202,850 $91,050 $37,461 $1,414,105 $240,310 n/a n/a$117,573 $117,573TXMadixBuilding A - Burn-off Oven Burn-off ovenNo Equipment none$0$0 $55,250 $23,561$55,250 $23,561 n/a n/a$115,111 $23,561TXMadixBuilding C - Burn-off Oven Burn-off ovenNo Equipment none$0$0 $37,917 $21,657$37,917 $21,657 n/a n/a$112,506 $21,657VANewportNewsShipbuildingDryDockMotor Winding BurnoutOven B-64Burn-off ovenThermal Oxidizerafterburner retrofit, addSNCR$1,323,055 $201,588 $91,050 $37,461 $1,414,105 $239,049 n/a n/a$117,644 $117,644VAQuadrantEPPControlled PyrolysisCleaning FurnaceBurn-off ovenUnknownafterburner retrofit$111,249 $20,674 $37,917 $22,657 $149,166 $43,331 n/a n/a$86,495 $43,331ALCemexDemopolis KILN #1Cement KilnElectrostaticPrecipitatoradd FF, tune-up$31,276,729 $9,582,235 $55,167 $45,280 $31,331,896 $9,627,515 n/a n/a n/a$9,627,515ALLafargeRobertaPlant Rotary Kiln #5Cement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $471,051 $37,667 $36,458$37,667 $507,509 n/a n/a n/a$507,509ALLehighCementCoLeeds 005Cement KilnDry LimestoneInjection, Fabric Filter,Selective Non-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $200,344 $29,667 $35,580$29,667 $235,924 n/a n/a n/a$235,924CACAPortlandCementColton K-1Cement KilnCollectors, SettlingChambers, Separators -General, Cyclone:Multiple (Multiclone),Fabric Filter improve FF$0 $103,257 $33,000 $35,946$33,000 $139,203 n/a n/a n/a$139,203CACAPortlandCementColton K-2Cement KilnCollectors, SettlingChambers, Separators -General, Cyclone:Multiple (Multiclone),Fabric Filter improve FF$0 $186,269 $37,667 $36,458$37,667 $222,726 n/a n/a n/a$222,726CALehighSouthwestReddingPlantIn-Line Kiln/Raw Mill(S260)Cement KilnFabric Filterimprove FF$0 $158,365 $37,667 $36,458$37,667 $194,823 n/a n/a n/a$194,823CAMitsubishiCement 4-RK-1Cement KilnFabric Filter$0$0 $15,667 $34,042$15,667 $34,042 n/a n/a n/a$34,042CANationalCementofCA Kiln 1Cement KilnFabric Filter, SodiumAlkali ScrubbingSystemimprove FF$0 $184,556 $29,667 $35,580$29,667 $220,136 n/a n/a n/a$220,136FLCemexBrooksville Kiln #1Cement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $287,914 $33,000 $35,946$33,000 $323,859 n/a n/a n/a$323,859FLCemexBrooksville Kiln #2Cement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $326,344 $33,000 $35,946$33,000 $362,289 n/a n/a n/a$362,289FLCemexMiamiCement KilnCement KilnAfterburner, FabricFilterimprove FF, tune-up$0 $299,548 $25,000 $35,067$25,000 $334,615 n/a n/a n/a$334,615FLCemexMiamiSoil Thermal TreatmentFacilityCement KilnAfterburner, FabricFilterimprove FF, tune-up$0 $10,558 $23,667 $34,921$23,667 $45,479 n/a n/a n/a$45,479FLFloridaRockKiln Line 1Cement KilnElectrostaticPrecipitatoradd FF$16,378,651 $5,151,375 $58,500 $45,646 $16,437,151 $5,197,020 n/a n/a n/a$5,197,020FLRinkerBrooksville 0530021-001-AV Cement KilnFabric Filterimprove FF$0 $446,134 $55,000 $38,361$55,000 $484,495 n/a n/a n/a$484,495Table 3. Summary of MACT Compliance and Alternative Disposal Costs (70 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryFLSACBranfordCalciner BurnerCement KilnFabric Filter, HydratedLime Injection,Selective Non-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $67,000 $55,000 $38,361$55,000 $105,361 n/a n/a n/a$105,361GACemexClinchfield Kiln1Cement KilnFabric Filterimprove FF$0 $204,942 $55,000 $38,361$55,000 $243,303 n/a n/a n/a$243,303IALafargeBuffaloKiln 1Cement KilnFabric Filterimprove FF$0 $234,023 $25,000 $35,067$25,000 $269,090 n/a n/a n/a$269,090IALehighCementMasonCity 302.203Cement KilnElectrostaticPrecipitator, FabricFilter, Flue GasDesulfurization(General), SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $265,897 $25,000 $35,067$25,000 $300,964 n/a n/a n/a$300,964IDAshGroveInkomKiln 1Cement KilnElectrostaticPrecipitatoradd FF$3,356,680 $1,040,542 $75,833 $47,549 $3,432,513 $1,088,091 n/a n/a n/a$1,088,091IDAshGroveInkomKiln 2Cement KilnElectrostaticPrecipitator$0$0 $15,667 $34,042$15,667 $34,042 n/a n/a n/a$34,042ILBuzziUnicemOglesby #3 KilnCement KilnElectrostaticPrecipitatoradd FF$12,584,357 $3,872,698 $63,167 $46,158 $12,647,524 $3,918,855 n/a n/a n/a$3,918,855ILLafargeJoppaPlant Kiln 1Cement KilnElectrostaticPrecipitator, FabricFilter, SNCR usedintermittentlyimprove FF$0 $136,277 $29,667 $35,580$29,667 $171,856 n/a n/a n/a$171,856ILLafargeJoppaPlant Kiln 2Cement KilnElectrostaticPrecipitator, FabricFilter, SNCR usedintermittentlyimprove FF$0 $184,196 $29,667 $35,580$29,667 $219,776 n/a n/a n/a$219,776KSMonarchCementCoHumboldtKiln 4Cement KilnFabric Filterimprove FF$0 $143,749 $55,000 $38,361$55,000 $182,110 n/a n/a n/a$182,110KSMonarchCementCoHumboldtKiln 5Cement KilnFabric Filterimprove FF$0 $144,099 $25,000 $35,067$25,000 $179,167 n/a n/a n/a$179,167MDESSROCFrederickPlant EU-401Cement KilnCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd FF$9,354,230 $2,717,583 $80,500 $48,061 $9,434,730 $2,765,644 n/a n/a n/a$2,765,644MDESSROCFrederickPlant EU-402Cement KilnCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd FF$9,354,230 $2,746,922 $80,500 $48,061 $9,434,730 $2,794,983 n/a n/a n/a$2,794,983OKLafargeTulsaPlant Kiln 1Cement KilnCyclone: Multiple(Multiclone), FabricFilterimprove FF$0 $100,559 $37,667 $36,458$37,667 $137,017 n/a n/a n/a$137,017OKLafargeTulsaPlant Kiln 2Cement KilnCyclone: Multiple(Multiclone), FabricFilterimprove FF$0 $102,293 $29,667 $35,580$29,667 $137,872 n/a n/a n/a$137,872OKLoneStarPryorKiln #1Cement KilnFabric Filterimprove FF$0 $145,671 $37,667 $36,458$37,667 $182,129 n/a n/a n/a$182,129OKLoneStarPryorKiln #2Cement KilnFabric Filterimprove FF$0 $135,022 $33,000 $35,946$33,000 $170,967 n/a n/a n/a$170,967OKLoneStarPryorKiln #3Cement KilnFabric Filterimprove FF$0 $105,006 $37,667 $36,458$37,667 $141,464 n/a n/a n/a$141,464ORAshGroveDurkee rotary cement kiln Cement KilnFabric Filter$0$0 $25,000 $35,067$25,000 $35,067 n/a n/a n/a$35,067PALafargeWhitehallPlant Kiln 2Cement KilnFabric Filtertune-up$0 $1,580 $29,667 $35,580$29,667 $37,160 n/a n/a n/a$37,160PALafargeWhitehallPlant Kiln 3Cement KilnFabric Filtertune-up$0 $1,580 $29,667 $35,580$29,667 $37,160 n/a n/a n/a$37,160PALehighCementEvansville 121Cement KilnCyclone: Single, DryLimestone Injection,Fabric Filterimprove FF$0 $142,983 $11,000 $33,530$11,000 $176,514 n/a n/a n/a$176,514PALehighCementEvansville 122Cement KilnCyclone: Single, DryLimestone Injection,Fabric Filterimprove FF$0 $130,412 $11,000 $33,530$11,000 $163,942 n/a n/a n/a$163,942Table 3. Summary of MACT Compliance and Alternative Disposal Costs (71 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryPALehighCementYork 200Cement KilnElectrostaticPrecipitatoradd FF$5,523,921 $1,774,133 $50,500 $44,767 $5,574,421 $1,818,900 n/a n/a n/a$1,818,900SCLafargeHarleyville 2Cement KilnFabric Filterimprove FF$0 $166,778 $28,333 $35,433$28,333 $202,211 n/a n/a n/a$202,211TNCemexKnoxvilleOOKCement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $241,863 $37,667 $36,458$37,667 $278,321 n/a n/a n/a$278,321TXAshGroveMidlothian Kiln 1Cement KilnElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR)$0$0 $25,000 $35,067$25,000 $35,067 n/a n/a n/a$35,067TXAshGroveMidlothian Kiln 2Cement KilnElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) add FF$7,615,681 $2,394,122 $50,500 $44,767 $7,666,181 $2,438,889 n/a n/a n/a$2,438,889TXAshGroveMidlothian Kiln 3Cement KilnElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) add FF$7,591,852 $2,386,629 $55,167 $45,280 $7,647,019 $2,431,908 n/a n/a n/a$2,431,908TXCemexBalconesPlant 1Cement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR) improve FF$0 $219,190 $37,667 $36,458$37,667 $255,648 n/a n/a n/a$255,648TXHolcimMidlothianPlant Kiln 1Cement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR),Wet Scrubber improve FF$0 $447,384 $37,667 $36,458$37,667 $483,842 n/a n/a n/a$483,842TXHolcimMidlothianPlant Kiln 2Cement KilnFabric Filter, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR),Wet Scrubber improve FF$0 $489,170 $37,667 $36,458$37,667 $525,628 n/a n/a n/a$525,628TXLoneStarMaryneal Kiln 1Cement KilnFabric Filterimprove FF$0 $118,566 $29,667 $35,580$29,667 $154,146 n/a n/a n/a$154,146TXLoneStarMaryneal Kiln 2Cement KilnFabric Filterimprove FF$0 $180,779 $25,000 $35,067$25,000 $215,846 n/a n/a n/a$215,846TXLoneStarMaryneal Kiln 3Cement KilnFabric Filterimprove FF, tune-up$0 $151,734 $33,000 $35,946$33,000 $187,679 n/a n/a n/a$187,679UTAshGroveLeamington rotary cement kiln Cement KilnFabric Filterimprove FF$0 $3,305,460 $37,667 $36,458$37,667 $3,341,918 n/a n/a n/a$3,341,918UTHolcimDevilsSlide Kiln 1Cement KilnFabric Filterimprove FF$0 $280,585 $37,667 $36,458$37,667 $317,043 n/a n/a n/a$317,043WAAshGroveSeattle rotary cement kiln Cement KilnFabric Filter$0$0 $25,000 $35,067$25,000 $35,067 n/a n/a n/a$35,067WALafargeSeattleKilnCement KilnElectrostaticPrecipitatoradd FF$8,468,636 $2,513,191 $53,833 $45,133 $8,522,470 $2,558,324 n/a n/a n/a$2,558,324ALIPRiverdaleNo. 2 Bark Boiler / BK02 Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd PBS, add ACI, addSNCR$6,866,227 $3,306,413 $347,183 $172,854 $7,213,410 $3,479,268 n/a n/a n/a$3,479,268ARDomtarIndustries PB1Energy recovery unitWet ElectrostaticPrecipitator, Generaladd FF, add PBS, addACI, minor adjustment forNox$6,772,421 $2,228,411 $392,383 $182,448 $7,164,804 $2,410,859 n/a n/a n/a$2,410,859ARDomtarIndustries PB2Energy recovery unitWet Scrubberadd FF, improve scrubber,add caustic, add ACI,minor adjustment for Nox$21,139,008 $8,960,699 $372,750 $178,161 $21,511,758 $9,138,859 n/a n/a n/a$9,138,859Table 3. Summary of MACT Compliance and Alternative Disposal Costs (72 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryARDomtarIndustries PB3Energy recovery unitElectrostaticPrecipitatoradd FF, add PBS, addACI, minor adjustment forNox$26,976,168 $11,286,355 $397,050 $183,561 $27,373,218 $11,469,916 n/a n/a n/a$11,469,916ARPlantersCottonOil Boiler #3 (SN-72) Energy recovery unitElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$1,628,919 $700,149 $239,050 $128,461 $1,867,969 $828,609 n/a n/a n/a$828,609CAWheelabratorShasta Boiler#1Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$13,703,892 $4,730,650 $263,050 $142,861 $13,966,942 $4,873,510 n/a n/a n/a$4,873,510CAWheelabratorShasta Boiler#2Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$12,480,499 $4,322,363 $263,050 $142,961 $12,743,549 $4,465,324 n/a n/a n/a$4,465,324CAWheelabratorShasta Boiler#3Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$13,387,320 $4,592,277 $263,050 $143,161 $13,650,370 $4,735,438 n/a n/a n/a$4,735,438LADeltechHB-507Energy recovery unitFlue Gas Recirculationadd FF, add PBS, addACI$1,939,652 $563,092 $239,050 $120,261 $2,178,702 $683,353 n/a n/a n/a$683,353LADeltechHB-512Energy recovery unitFlue Gas Recirculationadd FF, add PBS, addACI$5,280,784 $1,285,141 $229,717 $119,436 $5,510,500 $1,404,577 n/a n/a n/a$1,404,577LAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI$28,159,119 $11,188,618 $392,383 $185,148 $28,551,502 $11,373,767 n/a n/a n/a$11,373,767LAIPMansfield1-78 - No. 1 Power Boiler /EQT005Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$16,473,104 $4,820,583 $263,050 $145,261 $16,736,154 $4,965,844 n/a n/a n/a$4,965,844LAIPMansfield2-78 - No. 2 Power Boiler Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$21,792,562 $7,071,714 $263,050 $145,361 $22,055,612 $7,217,075 n/a n/a n/a$7,217,075MDSeverstalSparrows 1BLREnergy recovery unitNo Equipmentadd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$16,365,697 $5,130,145 $397,050 $184,261 $16,762,747 $5,314,405 n/a n/a n/a$5,314,405MEBoralexBoiler #1Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitator, SelectiveNon-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$20,469,716 $7,236,012 $392,383 $186,248 $20,862,099 $7,422,261 n/a n/a n/a$7,422,261MEHuberEngineeredWoodLLCBoiler No.1Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd advanced combustioncontrols$19,127$0 $183,729 $111,277 $202,856 $111,277 n/a n/a n/a$111,277Table 3. Summary of MACT Compliance and Alternative Disposal Costs (73 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryMEHuberEngineeredWoodLLCDryer Furnace Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd advanced combustioncontrols$19,127$0 $232,396 $116,621 $251,523 $116,621 n/a n/a n/a$116,621MEPioneerPlasticsBoiler #5/Thermal Oxidizer Energy recovery unitNo Equipmentadd FF, add advancedcombustion controls, addPBS, add ACI, add SNCR$5,642,983 $1,568,688 $249,350 $131,161 $5,892,333 $1,699,848 n/a n/a n/a$1,699,848MIHermanMillerEUBBLREnergy recovery unitDry Scrubbing(General), Fabric Filter,reburn tunnelsimprove FF, addadvanced combustioncontrols, improvescrubber, add ACI, minoradjustment for Nox$45,770 $365,691 $184,583 $115,848 $230,353 $481,539 n/a n/a n/a$481,539MNFibrominnEU-001Energy recovery unitFabric Filter, Qualifier:Spray Dryer Absorberwith lime slurry,Selective Non-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add advanced combustioncontrols, add PBS, addACI$5,172,352 $4,726,313 $207,550 $133,167 $5,379,902 $4,859,480 n/a n/a n/a$4,859,480NYBlackRiverGenE00001Energy recovery unitCyclone: Multiple(Multiclone), DryLimestone Injection,Fabric Filterimprove FF, addadvanced combustioncontrols, improvescrubber, add ACI, addlime, minor adjustment forNox$2,101,509 $1,677,772 $205,550 $120,082 $2,307,059 $1,797,854 n/a n/a n/a$1,797,854NYBlackRiverGenE00002Energy recovery unitCyclone: Multiple(Multiclone), DryLimestone Injection,Fabric Filterimprove FF, addadvanced combustioncontrols, improvescrubber, add ACI, addlime, minor adjustment forNox$2,101,509 $1,678,406 $205,550 $120,482 $2,307,059 $1,798,889 n/a n/a n/a$1,798,889NYBlackRiverGenE00003Energy recovery unitCyclone: Multiple(Multiclone), DryLimestone Injection,Fabric Filterimprove FF, addadvanced combustioncontrols, improvescrubber, add ACI, addlime, minor adjustment forNox$2,101,509 $1,679,041 $205,550 $120,582 $2,307,059 $1,799,623 n/a n/a n/a$1,799,623OKIPValliantBark Boiler EUG-D1 Energy recovery unitCyclone: Multiple(Multiclone), VenturiScrubberadd FF, add advancedcombustion controls,improve scrubber, addACI$25,020,028 $9,400,349 $229,417 $141,336 $25,249,444 $9,541,685 n/a n/a n/a$9,541,685ORGPToledoEU11 - Hog Fuel Boiler #4 Energy recovery unitElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$6,277,767 $2,169,140 $389,050 $189,282 $6,666,817 $2,358,422 n/a n/a n/a$2,358,422PAKimberlyClarkChester Boiler #10 (ID 035) Energy recovery unitFabric Filterimprove FF, add PBS,add ACI, minoradjustment for Nox$5,759,436 $4,275,919 $232,883 $123,348 $5,992,320 $4,399,267 n/a n/a n/a$4,399,267TNEastman_NO_CBIDATA Boiler 18Energy recovery unitElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$9,354,952 $2,695,723 $87,717 $81,457 $9,442,669 $2,777,181 n/a n/a n/a$2,777,181TNEastman_NO_CBIDATA Boiler 19Energy recovery unitElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$8,059,352 $2,571,464 $105,050 $87,261 $8,164,402 $2,658,725 n/a n/a n/a$2,658,725TNEastman_NO_CBIDATA Boiler 20Energy recovery unitElectrostaticPrecipitatoradd FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$7,936,074 $2,573,033 $105,050 $87,361 $8,041,124 $2,660,394 n/a n/a n/a$2,660,394Table 3. Summary of MACT Compliance and Alternative Disposal Costs (74 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryTNPackagingCorpCounce Combination Boiler #2 Energy recovery unitCyclone: Multiple(Multiclone),ElectrostaticPrecipitatoradd FF, add PBS, minoradjustment for Nox$25,188,826 $7,910,184 $233,050 $128,667 $25,421,876 $8,038,851 n/a n/a n/a$8,038,851TNTempleInland2426 5000FEnergy recovery unitMechnical DustCollector, WetScrubberadd FF, add advancedcombustion controls, addcaustic, minor adjustmentfor Nox$11,724,717 $2,582,021 $216,750 $123,945 $11,941,467 $2,705,966 n/a n/a n/a$2,705,966TXInternationalPaperQueenCityPB02Energy recovery unitCyclone: Multiple(Multiclone), VenturiScrubberadd FF, add advancedcombustion controls, addcaustic, add ACI, minoradjustment for Nox$27,406,269 $9,104,781 $58,750 $86,245 $27,465,019 $9,191,026 n/a n/a n/a$9,191,026WAEmeraldKalamaU-2Energy recovery unitCollectors, SettlingChambers, Separators -Generaladd FF, add PBS, addACI$2,310,678 $933,175 $229,717 $135,636 $2,540,394 $1,068,811 n/a n/a n/a$1,068,811WAEmeraldKalamaU-7Energy recovery unitCollectors, SettlingChambers, Separators -Generaladd FF, add PBS, addACI$2,292,530 $928,047 $229,717 $135,736 $2,522,247 $1,063,782 n/a n/a n/a$1,063,782WALongviewFPP#12 Power Boiler Energy recovery unitCyclone: Multiple(Multiclone), WetElectrostaticPrecipitator (General),Wet Impingement(General), WetScrubberadd FF, add CO catalyst,add caustic, add ACI, addSNCR$16,260,304 $4,899,239 $244,383 $145,048 $16,504,687 $5,044,287 n/a n/a n/a$5,044,287WALongviewFPP#13 Power Boiler Energy recovery unitCyclone: Multiple(Multiclone), WetElectrostaticPrecipitator (General),Wet Impingement(General), WetScrubberadd FF, add CO catalyst,add caustic, add ACI, addSNCR$19,561,290 $5,874,236 $244,383 $145,348 $19,805,673 $6,019,584 n/a n/a n/a$6,019,584WALongviewFPP#20 Power Boiler Energy recovery unitCyclone: Multiple(Multiclone), WetElectrostaticPrecipitator (General),Wet Impingement(General), WetScrubberadd FF, add advancedcombustion controls, addcaustic, add ACI, addSNCR$16,988,868 $4,032,461 $219,050 $145,167 $17,207,918 $4,177,628 n/a n/a n/a$4,177,628WAPortTownsendPaper #10 Power Boiler Energy recovery unitCyclone: Multiple(Multiclone), WetScrubberadd FF, add advancedcombustion controls,improve scrubber, addACI, minor adjustment forNox$12,432,417 $4,352,995 $76,083 $87,348 $12,508,501 $4,440,344 n/a n/a n/a$4,440,344WINSPWAshlandB20Energy recovery unitDry ElectrostaticGranular Filter,Selective Non-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$9,008,821 $3,065,105 $241,050 $149,345 $9,249,871 $3,214,450 n/a n/a n/a$3,214,450WINSPWAshlandB21Energy recovery unitDry ElectrostaticGranular Filter,Selective Non-CatalyticReduction (NH3 OrUrea Injection) (SNCR)add FF, add advancedcombustion controls, addPBS, add ACI, minoradjustment for Nox$9,385,118 $3,166,220 $263,050 $152,161 $9,648,168 $3,318,380 n/a n/a n/a$3,318,380Table 3. Summary of MACT Compliance and Alternative Disposal Costs (75 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryAKOITMooseCreekINC1IncineratorBaghouse, ThermalOxidizerimprove FF, add packedbed scrubber, add ACI,afterburner retrofit, addSNCR$2,283,541 $483,464 $89,850 $35,561 $2,373,391 $519,025 -$5,688 $24,914 n/a-$5,688CAArmtecdefenseScrap incinerator 1 IncineratorUnknownadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,762,372 $1,090,363 $110,683 $48,348 $3,873,056 $1,138,711 -$69,239 -$64,610 n/a-$69,239CAArmtecdefenseScrap incinerator 2 IncineratorUnknownadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,762,372 $1,093,283 $115,350 $48,961 $3,877,722 $1,142,244 -$69,694 -$65,029 n/a-$69,694CAArmtecdefenseScrap incinerator 3 IncineratorUnknownadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,762,372 $1,083,276 $115,350 $48,861 $3,877,722 $1,132,137 -$68,271 -$63,715 n/a-$68,271CORoundupStationSmart AshIncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,710,534 $665,746 $115,350 $43,061 $3,825,884 $708,806 -$915 -$887 n/a-$915CTPfizerFB-IN-01IncineratorVENTURI SCRUBBER,TRAY TOWERSCRUBBER, Wet ESPadd FF, add caustic, addACI, afterburner retrofit$2,574,429 $830,060 $46,083 $36,254 $2,620,512 $866,315 -$25,455 $21,822 n/a-$25,455ILElastecSmart AshIncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$4,285,161 $725,197 $115,350 $43,061 $4,400,511 $768,257 -$12,799 -$12,614 n/a-$12,799ILF&MStateBankIncineratorIncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,606,574 $651,887 $115,350 $43,061 $3,721,924 $694,948 -$747 -$746 n/a-$747ILFlintHillsResources HB-2301IncineratorFabric Filterimprove FF, add ACI,afterburner retrofit, addSNCR$862,622 $282,643 $56,217 $35,536 $918,839 $318,179 -$34,110 $36,474 n/a-$34,110ILFlintHillsResources MB-1012IncineratorFabric Filterimprove FF, add ACI,afterburner retrofit, addSNCR$2,333,747 $961,523 $51,550 $35,523 $2,385,297 $997,046 $486,877 $1,070,243 n/a$486,877ILFlintHillsResources NB-800IncineratorFabric Filteradd ACI, add SNCR$480,249 $118,310 $51,550 $35,023 $531,799 $153,333 -$56,150 -$6,889 n/a-$56,150ILPolyOneCE4IncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,826,003 $673,895 $115,350 $43,061 $3,941,353 $716,955 -$8,964 -$8,955 n/a-$8,964INCovanceLabsGreenfield 241-1AIncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI, addSNCR$3,301,657 $898,536 $106,017 $47,636 $3,407,673 $946,172 -$55,903 -$40,203 n/a-$55,903LAShellChemicalF-T701IncineratorWet Scrubber and WetElectrostaticPrecipitatoradd FF, add ACI,afterburner retrofit, addSNCR$4,142,114 $1,003,292 $73,717 $40,957 $4,215,831 $1,044,250 $979,039 $2,008,949 n/a$979,039NCGlaxoSmithKline MWI-2IncineratorDry Scrubbing(General), Fabric Filteradd packed bed scrubber,add ACI, afterburnerretrofit, add SNCR$2,157,193 $725,118 $72,517 $41,557 $2,229,710 $766,675 -$10,325 $98,028 n/a-$10,325NEGreatDaneINCINERATORIncineratorUnknownadd FF, add ACI, addSNCR$2,084,753 $396,260 $77,050 $36,423 $2,161,803 $432,684 -$3,566 -$3,463 n/a-$3,566NJNovartis34IncineratorDry Scrubbing(General), Fabric Filterimprove FF, add packedbed scrubber, add ACI,afterburner retrofit, addSNCR$1,108,532 $260,583 $67,850 $36,745 $1,176,382 $297,328 -$37,064 -$1,331 n/a-$37,064OKPioneerTelephone MS200IncineratorUnknownadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,762,372 $666,938 $115,350 $43,061 $3,877,722 $709,998 -$8,875 -$8,872 n/a-$8,875Table 3. Summary of MACT Compliance and Alternative Disposal Costs (76 of 123)Appendix ALandfillingOption TotalCostMWCOptionTotal CostSandblastingOption TotalCostLowest CostOptionTotal CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)Total CapitalInvestment($)Total AnnualCost($/yr)($/yr)($/yr)($/yr)Control Costs Monitoring, Reporting, andRecordkeeping CostsTotal MACT Floor Control,Monitoring, Reporting, andRecordkeeping CostsFacilityIDUnitIDExisting ControlDeviceConsolidated MACTControlsSubcategoryPAAshlandNevilleIsland PR TOXIncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$4,281,488 $1,403,837 $56,383 $43,454 $4,337,872 $1,447,291 $40,362 $193,672 n/a$40,362PASmithKlineBeecham 003IncineratorFabric Filter, VenturiScrubberimprove FF, add SNCR$266,523 $39,734 $34,217 $24,320 $300,739 $64,054 -$43,554 -$38,180 n/a-$43,554SCEastmanColombia 1560-0008, ID #15 IncineratorWet Scrubberadd caustic, add FF, addACI, add SNCR$1,825,277 $485,281 $51,717 $42,942 $1,876,994 $528,223 -$10,370 $93,530 n/a-$10,370TXBASFFreeportIN-4702IncineratorNo Equipmentadd packed bed scrubber,add ACI, afterburnerretrofit, add SNCR$2,336,025 $621,674 $110,683 $52,348 $2,446,708 $674,022 $154,203 $419,382 n/a$154,203TXBASFFreeportIN-5500IncineratorNo Equipment add packed bed scrubber$12,076,401 $3,455,672 $73,717 $36,420 $12,150,118 $3,492,092 $818,513 $1,729,479 n/a$818,513TXReichholdThermal Oxidizer IncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit$3,558,285 $1,138,031 $92,383 $45,670 $3,650,669 $1,183,701 -$33,290 $21,595 n/a-$33,290TXSterlingChemTexasCity 53H3IncineratorUnknownadd FF, add packed bedscrubber, add ACI,afterburner retrofit$1,519,192 $513,457 $100,383 $48,648 $1,619,576 $562,105 -$51,192 $8,698 n/a-$51,192VATransInd50825IncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$3,773,195 $690,025 $115,350 $43,361 $3,888,545 $733,385 -$12,143 -$11,853 n/a-$12,143WABoeingDevelopmentalCenter9-67 data-destroyincineratorIncineratorNo Equipmentadd FF, add packed bedscrubber, add ACI,afterburner retrofit, addSNCR$1,912,809 $353,390 $110,683 $44,348 $2,023,492 $397,738 -$20,425 -$12,179 n/a-$20,425WVDuPontWashingtonWorks T7IMEIncineratorWet scrubber add FF$1,945,979 $619,505 $44,750 $30,308 $1,990,729 $649,813 $34,903 $185,140 n/a$34,903AKAlyeskaPumpStation5 35-IN-1Small, remote unitNo Equipment add FF, add ACI$799,801 $146,032 $80,750 $34,861 $880,551 $180,892 -$35,844 n/a n/a-$35,844AKAlyeskaPumpStation6 PS6 Smart AshSmall, remote unitNo Equipment add FF, add ACI$799,801 $138,421 $80,750 $34,461 $880,551 $172,882 -$658 n/a n/a-$658AKAlyeskaPumpStation7 PS7 Smart AshSmall, remote unitNo Equipment add FF, add ACI$799,801 $174,644 $80,750 $36,861 $880,551 $211,504 -$72,871 n/a n/a-$72,871AKAlyeskaPumpStation7 37-IN-1Small, remote unitNo Equipment add FF, add ACI$799,801 $143,745 $80,750 $34,761 $880,551 $178,506 -$3,392 n/a n/a-$3,392AKAlyeskaPumpStation9 PS9 Smart AshSmall, remote unitNo Equipment add FF, add ACI$799,801 $154,393 $80,750 $35,361 $880,551 $189,753 -$2,857 n/a n/a-$2,857AKChugachElectricBeluga EU No. 9Small, remote unitNo Equipmentadd FF, add ACI,afterburner retrofit$898,930 $196,629 $36,750 $32,030 $935,680 $228,659 -$72,915 n/a n/a-$72,915AKCoeurIncineratorSmall, remote unitNo Equipment add FF, add ACI$799,801 $167,922 $36,750 $31,530 $836,551 $199,452 -$68,684 n/a n/a-$68,684AKCookInletPipelineDriftRiverDrift River TerminalIncineratorSmall, remote unitNo Equipment add FF, add ACI$799,801 $155,331 $80,750 $35,561 $880,551 $190,892 -$81,695 n/a n/a-$81,695AKEntechAlaskaIncin # 1Small, remote unitNo Equipment add FF, add ACI$799,801 $153,710 $80,750 $35,361 $880,551 $189,071 -$79,352 n/a n/a-$79,352AKFairbanksMaintenance FMF Smart AshSmall, remote unitNo Equipment add FF, add ACI$799,801 $154,393 $80,750 $35,361 $880,551 $189,753 -$2,892 n/a n/a-$2,892AKGlenallenResponseBase GRB Smart AshSmall, remote unitNo Equipment add FF, add ACI$799,801 $154,393 $80,750 $35,361 $880,551 $189,753 -$2,900 n/a n/a-$2,900AKHeclaGreensCreekJuneau Consumat Incinerator Small, remote unitNo Equipment afterburner retrofit$99,129 $24,048 $6,583 $19,217 $105,712 $43,265 -$78,111 n/a n/a-$78,111AKKuparukCentral Production H-250 (EU 35)Small, remote unitNo Equipment none$0$0 $2,750 $17,796$2,750 $17,796 $80,837 n/a n/a$17,796AKKuparukCentral Production H-347 (EU 36)Small, remote unitNo Equipment none$0$0 $55,250 $23,561$55,250 $23,561 $39,666 n/a n/a$23,561AKPioneerNRI-5 incineratorSmall, remote unitNo Equipment add ACI$5,622 $15,281 $19,250 $25,708$24,872 $40,989 -$73,240 n/a n/a-$73,240AKTeckComincoAlaskaIncRedDogMineMI-2Small, remote unitNo Equipment add FF, add ACI$799,801 $198,930 $80,750 $38,461 $880,551 $237,391 -$27,611 n/a n/a-$27,611AKTeckComincoAlaskaIncRedDogMineMI-3Small, remote unitNo Equipment add FF, add ACI$799,801 $156,270 $80,750 $35,561 $880,551 $191,831 -$74,694 n/a n/a-$74,694AKUOCCTradingBay R-H-0800Small, remote unitNo Equipment add FF, add ACI$799,801 $143,216 $80,750 $34,761 $880,551 $177,977 -$83,692 n/a n/a-$83,692AKXTOEnergyINCINERATORSmall, remote unit No Equipment add FF, add ACI$799,801 $145,178 $80,750 $34,861 $880,551 $180,039 -$83,625 n/a n/a-$83,625Air Curtain MonitoringCosts$7,500$7,500Nationwide Total Cost:$682,961,367 $233,598,087 $18,021,609 $10,386,656 $700,982,976 $243,992,243 $1,150,632 $5,572,401 $3,810,970 $216,107,079MACT compliance costs associated with 3 air curtain incinerator units

# Table 4A. Input Parameters for Control Cost Algorithms (77 of 123) Appendix A

HCl PM Filt PM Filt

ppmvd gr/dscf mg/dscm

FLAscend CP-L

Burn-off oven 1000 pounds per

batch 1387 4 1234 1050 47.09 3.95E-03 9.03

FLAscend CP-S Burn-off oven 15 lb/hour 2097 6 1234 1050 47.09 3.95E-03 9.03

FLAscend HE140A Burn-off oven 10 lb/hour 624 12 1234 1050 47.09 3.95E-03 9.03

FLAscend HE140B Burn-off oven 10 lb/hour 624 12 1234 1050 47.09 3.95E-03 9.03

FLAscend HE140C Burn-off oven 10 lb/hour 624 12 1234 1050 47.09 3.95E-03 9.03

FLAscend HE140D Burn-off oven 10 lb/hour 624 12 1234 1050 47.09 3.95E-03 9.03

FLAscend HE171A Burn-off oven 10 lb/hour 2496 12 1234 1050 47.09 3.95E-03 9.03

FLAscend HE171B Burn-off oven 10 lb/hour 2496 12 1234 1050 47.09 3.95E-03 9.03

GAGreat Dane Trailers PYROLYSIS OVEN - PO Burn-off oven 780000 btu/hr 96 8 1234 1050 47.09 2.68E-02 61.27

IACNHAmerica INC-1

Burn-off oven 30 Lbs

Paint/Batch 600 4 1234 1050 47.09 2.68E-02 61.27

IACNHAmerica INC-2

Burn-off oven 30 Lbs

Paint/Batch 600 4 1234 1050 47.09 2.68E-02 61.27

INWabashNational855 BO Burn-off oven 70 lb/hr 500 2 1234 1050 47.09 5.91E-02 135.31

KSCNHWichita Ace Burn-off Oven Burn-off oven 1676 1234 1050 7.11 1.88E-02 43.00

KYCooperStandard SN-17 Burn-off oven 0.4 mmBTU/hr 4820 20 1234 1050 47.09 2.68E-02 61.27

NDCNHAmerica INC-1

Burn-off oven 0.84 tons of waste



# per day 2200 10 1234 1050 87.07 1.90E-02 43.57

NECNHAmericaGrandIsland 7996 Burn-off oven 75 lb/hr 2500 10 3127 1050 47.09 1.29E-01 294.81

OHWhirlpoolClyde N001 Burn-off oven 950000 btu/hr 2808 11 288 1050 47.09 2.18E-02 49.78

OHWhirlpoolClyde N002 Burn-off oven 950000 btu/hr 2808 11 288 1050 47.09 2.18E-02 49.78

OHWhirlpoolClyde N003 Burn-off oven 950000 btu/hr 2808 11 288 1050 47.09 2.18E-02 49.78

OHWhirlpoolClyde N004 Burn-off oven 950000 btu/hr 2808 11 288 1050 47.09 2.18E-02 49.78

OHWhirlpoolClyde P021 Burn-off oven 350000 btu/hr 2808 11 288 1050 47.09 2.18E-02 49.78

OHWhirlpoolClyde P023 Burn-off oven 350000 btu/hr 2808 11 288 1050 47.09 2.18E-02 49.78

OHWhirlpoolClyde P025 Burn-off oven 350000 btu/hr 2808 288 1050 47.09 2.18E-02 49.78

PACNHAmericaNewHolland INC-1 Burn-off oven 950000 btu/hr 1320 6 1234 1050 47.09 2.68E-02 61.27

PACNHAmericaNewHolland INC-2 Burn-off oven 800000 btu/hr 1320 6 1234 1050 47.09 2.68E-02 61.27

SCCryovac FB01 Burn-off oven 1.5 MMBTU/hr 1000 4 1234 1050 47.09 2.68E-02 61.27

SCINVISTACamdenPlant Unit ID 19 - Lindberg Burn-off oven 100 lb/hr 2000 24 1234 1050 47.09 5.39E-03 12.33

SCINVISTASpartanburg EU39a - Polyester Burn Off

Oven #1 Burn-off oven 425000 btu/hr 1676 1234 1050 47.09 2.92E-03 6.68

SCINVISTASpartanburg EU39b - Polyester Burn Off

Oven #2 Burn-off oven 425000 btu/hr 1676 1234 1050 47.09 2.92E-03 6.68

SCINVISTASpartanburg EU39c - Polyester Burn Off

Oven #3 Burn-off oven 425000 btu/hr 1676 1234 1050 47.09 2.92E-03 6.68

TNVolvoPenta Pyrolysis Oven 1

Burn-off oven 0.001 tons of waste



# per day 20 3 1234 1050 47.09 2.68E-02 61.27

TNVolvoPenta Pyrolysis Oven 2

Burn-off oven 0.001 tons of waste



# per day 20 1234 1050 47.09 2.68E-02 61.27

TXMadix Building A - Burn-off Oven

Burn-off oven 0.5 tons of waste



# per day 365 1 288 1050 47.09 4.51E-03 10.32

TXMadix Building C - Burn-off Oven

Burn-off oven 0.5 tons of waste



# per day 730 2 288 1050 47.09 4.51E-03 10.32

VANewportNewsShipbuildingDry

Dock Motor Winding Burnout Oven

B-64 Burn-off Oven 4800 lbs/Batch 10 0 1234 1050 47.09 2.68E-02 61.27

VAQuadrantEPP Controlled Pyrolysis Cleaning

Furnace Burn-off Oven 4375 1234 1050 47.09 3.44E-03 7.88

ALCemexDemopolis KILN #1 Cement Kiln 7800 445141 288800 400 2.00 6.70E-03 13.46

ALLafargeRobertaPlant Rotary Kiln #5 Cement Kiln 7603 541246 351151 400 2.00 6.70E-03 13.46

ALLehighCementCoLeeds 005 Cement Kiln 8760 230199 148272 400 2.00 6.70E-03 13.46

CACAPortlandCementColton K-1 Cement Kiln 8322 118644 69432 400 0.96 6.70E-03 13.46

CACAPortlandCementColton K-2 Cement Kiln 8322 213479 137503 400 0.96 6.70E-03 13.46

CALehighSouthwestReddingPlant In-Line Kiln/Raw Mill (S260)

Cement Kiln 8760 181037 116607 400 2.00 6.70E-03 13.46

CAMitsubishiCement 4-RK-1 Cement Kiln 7600 407723 264524 400 2.00 6.70E-03 13.46

CANationalCementofCA Kiln 1 Cement Kiln 7900 209910 121401 400 2.00 6.70E-03 13.46

FLCemexBrooksville Kiln #1 Cement Kiln 7800 326638 210389 400 2.00 6.70E-03 13.46

FLCemexBrooksville Kiln #2 Cement Kiln 7800 369304 237870 400 2.00 6.70E-03 13.46

FLCemexMiami Cement Kiln Cement Kiln 7900 336345 216641 400 0.73 6.70E-03 13.46

FLCemexMiami Soil Thermal Treatment

Facility Cement Kiln 1440 10109 6511 400 0.68 6.70E-03 13.46

FLFloridaRock Kiln Line 1 Cement Kiln 8328 229974 148127 400 2.00 6.70E-03 13.46

FLRinkerBrooksville 0530021-001-AV Cement Kiln 8322 499824 321939 400 2.00 6.70E-03 13.46

FLSACBranford Calciner Burner Cement Kiln 7889 74876 48228 400 2.00 6.70E-03 13.46

GACemexClinchfield Kiln1 Cement Kiln 7992 228465 147185 400 2.00 6.70E-03 13.46

IALafargeBuffalo Kiln 1 Cement Kiln 7800 260238 167620 400 2.00 6.70E-03 13.46

IALehighCementMasonCity 302.203 Cement Kiln 8760 294952 189980 400 1.35 6.70E-03 13.46

IDAshGroveInkom Kiln 1 Cement Kiln 8060 39076 25169 400 0.94 6.70E-03 13.46

IDAshGroveInkom Kiln 2 Cement Kiln 7819 44333 28555 400 0.13 6.70E-03 13.46

ILBuzziUnicemOglesby #3 Kiln Cement Kiln 7900 174351 112300 400 2.00 6.70E-03 13.46

ILLafargeJoppaPlant Kiln 1 Cement Kiln 8097 149689 96415 400 2.00 6.70E-03 13.46

ILLafargeJoppaPlant Kiln 2 Cement Kiln 8060 201831 130000 400 2.00 6.70E-03 13.46

KSMonarchCementCoHumboldt Kiln 4

Cement Kiln 7884 157128 101207 400 2.00 6.70E-03 13.46

KSMonarchCementCoHumboldt Kiln 5

Cement Kiln 7884 157128 101207 400 2.00 6.70E-03 13.46

MDESSROCFrederickPlant EU-401 Cement Kiln 6800 126998 81800 400 2.00 6.70E-03 13.46

MDESSROCFrederickPlant EU-402 Cement Kiln 7000 126998 81800 400 2.00 6.70E-03 13.46

OKLafargeTulsaPlant Kiln 1 Cement Kiln 7884 108858 70116 400 2.00 6.70E-03 13.46

OKLafargeTulsaPlant Kiln 2 Cement Kiln 7884 110468 71153 400 2.00 6.70E-03 13.46

OKLoneStarPryor Kiln #1 Cement Kiln 7880 156936 101083 400 2.00 6.70E-03 13.46

OKLoneStarPryor Kiln #2 Cement Kiln 7880 145115 93469 400 2.00 6.70E-03 13.46

OKLoneStarPryor Kiln #3 Cement Kiln 7880 112586 72517 400 2.00 6.70E-03 13.46

ORAshGroveDurkee rotary cement kiln Cement Kiln 7884 209294 136408 400 0.85 6.70E-03 13.46

PALafargeWhitehallPlant Kiln 2 Cement Kiln 6000 100715 64871 400 2.00 6.70E-03 13.46

PALafargeWhitehallPlant Kiln 3 Cement Kiln 5000 42289 27239 400 2.00 6.70E-03 13.46

PALehighCementEvansville 121 Cement Kiln 8760 151854 97810 400 0.49 6.70E-03 13.46 Moisture % ACI Adj

Factor 2 

# Design

Capacity

Units FacilityID UnitID Subcategory Design

Capacity Op

Hours

(hr/yr) Stack Gas

Flow Rate

(dscfm) 1 

# Stack Gas

Temp

(°F) Max

Charge

Rate

(lb/hr) Op

Hours

(hr/day) Stack Gas

Flow Rate

(acfm) 1

# Table 4A. Input Parameters for Control Cost Algorithms (78 of 123) Appendix A

HCl PM Filt PM Filt

ppmvd gr/dscf mg/dscm Moisture % ACI Adj

Factor 2 

# Design

Capacity

Units FacilityID UnitID Subcategory Design

Capacity Op

Hours

(hr/yr) Stack Gas

Flow Rate

(dscfm) 1 

# Stack Gas

Temp

(°F) Max

Charge

Rate

(lb/hr) Op

Hours

(hr/day) Stack Gas

Flow Rate

(acfm) 1



# PALehighCementEvansville 122 Cement Kiln 8760 138176 89000 400 0.64 6.70E-03 13.46

PALehighCementYork 200 Cement Kiln 8760 70847 45633 400 0.27 6.70E-03 13.46

SCLafargeHarleyville 2 Cement Kiln 7843 175877 113283 400 2.00 6.70E-03 13.46

TNCemexKnoxville OOK Cement Kiln 7900 254460 163899 400 2.00 6.70E-03 13.46

TXAshGroveMidlothian Kiln 1 Cement Kiln 8322 87475 56343 400 0.93 6.70E-03 13.46

TXAshGroveMidlothian Kiln 2 Cement Kiln 8322 101512 65384 400 0.25 6.70E-03 13.46

TXAshGroveMidlothian Kiln 3 Cement Kiln 8322 101162 65159 400 0.59 6.70E-03 13.46

TXCemexBalconesPlant 1 Cement Kiln 8060 228465 147185 400 2.00 6.70E-03 13.46

TXHolcimMidlothianPlant Kiln 1 Cement Kiln 6437 465235 299660 400 2.00 6.70E-03 13.46

TXHolcimMidlothianPlant Kiln 2 Cement Kiln 6955 507514 326892 400 2.00 6.70E-03 13.46

TXLoneStarMaryneal Kiln 1 Cement Kiln 7950 122729 79050 400 1.19 6.70E-03 13.46

TXLoneStarMaryneal Kiln 2 Cement Kiln 8000 186695 120251 400 1.19 6.70E-03 13.46

TXLoneStarMaryneal Kiln 3 Cement Kiln 8100 154712 99651 400 1.19 6.70E-03 13.46

UTAshGroveLeamington rotary cement kiln Cement Kiln 7884 3398001 2188667 400 1.58 6.70E-03 13.46

UTHolcimDevilsSlide Kiln 1 Cement Kiln 7843 287782 185361 400 2.00 6.70E-03 13.46

WAAshGroveSeattle rotary cement kiln Cement Kiln 7446 177016 114017 400 1.27 6.70E-03 13.46

WALafargeSeattle Kiln Cement Kiln 7200 114016 73438 400 2.00 6.70E-03 13.46

ALIPRiverdale No. 2 Bark Boiler / BK02 Energy recovery

unit 667 MMBTU/hr 8400 240472 161206 400 0.13 1.43E-03 3.27 12.93 0.24

ARDomtarIndustries PB1 Energy

Recovery Unit 580 MMBTU/hr 8049 70122 47008 400 1.84 8.06E-03 18.44 12.93 0.83

ARDomtarIndustries PB2 Energy

Recovery Unit 820 MMBTU/hr 8520 326271 189562 400 1.84 8.06E-03 18.44 13.46 0.83

ARDomtarIndustries PB3 Energy

Recovery Unit 790 MMBTU/hr 8160 352405 198151 400 1.84 8.06E-03 18.44 12.93 0.83

ARPlantersCottonOil Boiler #3 (SN-72) Energy

Recovery Unit 25 MMBTU/hr 8760 10883 6115 400 11.03 2.03E-02 46.39 12.87 0.83

CAWheelabratorShasta Boiler#1 Energy recovery

unit 339 MMBTU/hr 8202 130661 87592 400 15.33 8.24E-03 18.86 12.93 0.90

CAWheelabratorShasta Boiler#2 Energy recovery

unit 339 MMBTU/hr 8186 122025 81803 400 8.11 6.16E-03 14.09 12.93 0.90

CAWheelabratorShasta Boiler#3 Energy recovery

unit 339 MMBTU/hr 8035 128517 86154 400 12.86 7.56E-03 17.29 12.93 0.90

LADeltech HB-507 Energy recovery

unit 50 MMBTU/hr 2160 13103 8848 400 11.03 2.03E-02 46.39 17.40 0.83

LADeltech HB-512 Energy recovery

unit 194 MMBTU/hr 2160 50840 34331 400 11.03 2.03E-02 46.39 17.40 0.83

LAInternationalPaperRedRiverMill EQT011 Hogged Fuel Boiler

No. 2 Energy recovery

unit 940 MMBTU/hr 8300 270526 181354 400 36.73 6.33E-03 14.49 12.93 0.40

LAIPMansfield 1-78 - No. 1 Power Boiler /

EQT005 Energy recovery

unit 760 MMBTU/hr 8700 166714 108161 400 1.57 4.28E-03 9.79 13.46 0.26

LAIPMansfield 2-78 - No. 2 Power Boiler Energy recovery

unit 760 MMBTU/hr 8700 254176 164905 400 1.57 4.28E-03 9.79 13.46 0.26

MDSeverstalSparrows 1BLR Energy recovery

unit 650 MMBTU/hr 6900 140464 109544 350 11.03 2.03E-02 46.39 16.67 0.83

MEBoralex Boiler #1 Energy recovery

unit 585.9 MMBTU/hr 8256 187513 125794 400 9.17 1.40E-02 31.97 12.87 0.83

MEHuberEngineeredWoodLLC Boiler No.1 Energy recovery

unit 84 MMBTU/hr 8400 30627 20546 400 0.52 2.05E-03 4.69 12.87 -2.37

MEHuberEngineeredWoodLLC Dryer Furnace Energy recovery

unit 152 MMBTU/hr 8000 55421 37179 400 0.52 2.05E-03 4.69 12.87 -2.37

MEPioneerPlastics Boiler #5/Thermal Oxidizer Energy recovery

unit 39.5 MMBTU/hr 6250 44243 28917 350 11.03 9.52E-02 217.71 16.67 0.83

MIHermanMiller EUBBLR Energy recovery

unit 28 MMBTU/hr 8234 19392 13009 400 56.82 4.68E-02 106.99 12.87 0.97

MNFibrominn EU-001 Energy recovery

unit 563.5 MMBTU/hr 8000 252835 169494 400 5.56 3.27E-03 7.48 12.93 0.51

NYBlackRiverGen E00001 Energy

Recovery Unit 201.25 MMBTU/hr 7399 91835 53743 400 20.66 1.91E-03 4.38 13.46 0.83

NYBlackRiverGen E00002 Energy

Recovery Unit 201.25 MMBTU/hr 7399 91835 53743 400 20.66 1.91E-03 4.38 13.46 0.83

NYBlackRiverGen E00003 Energy

Recovery Unit 201.25 MMBTU/hr 7399 91835 53743 400 20.66 1.91E-03 4.38 13.46 0.83

OKIPValliant Bark Boiler EUG-D1 Energy recovery

unit 900 MMBTU/hr 8338 336740 225741 400 2.02 4.73E-02 108.14 12.93 0.51

ORGPToledo EU11 - Hog Fuel Boiler #4 Energy recovery

unit 296.6 MMBTU/hr 8600 60002 40253 400 54.74 2.92E-03 6.67 12.87 0.83

PAKimberlyClarkChester Boiler #10 (ID 035) Energy recovery

unit 975 MMBTU/hr 800 251522 163183 400 8.90 9.90E-03 22.66 13.46 0.83

TNEastman_NO_CBIDATA Boiler 18 Energy recovery

unit 246 MMBTU/hr 3700 95487 61504 400 6.32 2.84E-02 64.90 13.46 0.85

TNEastman_NO_CBIDATA Boiler 19 Energy recovery

unit 246 MMBTU/hr 5500 81382 52418 400 7.36 2.36E-02 54.04 13.46 0.79

TNEastman_NO_CBIDATA Boiler 20 Energy recovery

unit 246 MMBTU/hr 5500 81054 52207 400 5.28 2.16E-02 49.52 13.46 0.88

TNPackagingCorpCounce Combination Boiler #2 Energy recovery

unit 860 MMBTU/hr 8566 277933 180318 400 4.99 1.90E-03 4.36 13.46 -0.11

TNTempleInland2426 5000F Energy recovery

unit 527 MMBTU/hr 8544 142303 95396 400 0.39 6.87E-02 157.23 12.93 -0.26

TXInternationalPaperQueenCity PB02 Energy recovery

unit 203.97959 MMBTU/hr 8400 369467 247681 400 0.07 3.78E-02 86.48 12.93 0.83

WAEmeraldKalama U-2 Energy recovery

unit 53 MMBTU/hr 8688 17298 11681 400 11.03 8.12E-03 18.59 17.40 0.83

WAEmeraldKalama U-7 Energy recovery

unit 53 MMBTU/hr 8688 17092 11542 400 11.03 8.12E-03 18.59 17.40 0.83

WALongviewFPP #12 Power Boiler Energy recovery

unit 316.25 MMBTU/hr 7000 145378 97528 400 0.37 5.88E-03 13.46 12.87 0.99

WALongviewFPP #13 Power Boiler Energy recovery

unit 316.25 MMBTU/hr 7000 177290 118936 400 0.78 7.31E-03 16.73 12.87 0.97

WALongviewFPP #20 Power Boiler Energy recovery

unit 900 MMBTU/hr 8000 156236 104812 400 0.40 2.74E-03 6.26 12.87 0.48

WAPortTownsendPaper #10 Power Boiler Energy recovery

unit 203.97959 MMBTU/hr 7399 153735 99022 400 1.85 4.61E-02 105.55 13.46 0.61

# Table 4A. Input Parameters for Control Cost Algorithms (79 of 123) Appendix A

HCl PM Filt PM Filt

ppmvd gr/dscf mg/dscm Moisture % ACI Adj

Factor 2 

# Design

Capacity

Units FacilityID UnitID Subcategory Design

Capacity Op

Hours

(hr/yr) Stack Gas

Flow Rate

(dscfm) 1 

# Stack Gas

Temp

(°F) Max

Charge

Rate

(lb/hr) Op

Hours

(hr/day) Stack Gas

Flow Rate

(acfm) 1



# WINSPWAshland B20 Energy recovery

unit 275 MMBTU/hr 8200 106025 68567 400 0.10 5.12E-02 117.07 13.46 0.79

WINSPWAshland B21 Energy recovery

unit 275 MMBTU/hr 8200 110150 71234 400 0.10 5.60E-02 128.19 13.46 0.78

AKOITMooseCreek INC1

Incinerator 20 tons of waste



# per day 1670 2000 24 11849 1050 10.18 1.84E-02 42.02 1.00

CAArmtecdefense Scrap incinerator 1

Incinerator 1.2 tons of waste



# per day 100 5053 15 11849 1495 8.33 3.18E-02 72.79 1.00

CAArmtecdefense Scrap incinerator 2

Incinerator 1.2 tons of waste



# per day 100 5091 15 11849 1495 8.33 3.18E-02 72.79 1.00

CAArmtecdefense Scrap incinerator 3

Incinerator 1.2 tons of waste



# per day 100 4972 15 11849 1495 8.33 3.18E-02 72.79 1.00

CORoundupStation Smart Ash Incinerator 50 lb/hour 50 60 5 11849 1050 10.18 1.84E-02 42.02 1.00

CTPfizer FB-IN-01 Incinerator 1032 lb/hour 1032 5000 24 11849 1050 8.67 1.46E-03 3.34 1.00

ILElastec Smart Ash Incinerator 2016 10 11849 1050 10.18 1.84E-02 42.02 1.00

ILF&MStateBank Incinerator Incinerator 80 lb/day 3.3 30 1 11849 1050 10.18 1.84E-02 42.02 1.00

ILFlintHillsResources HB-2301

Incinerator 12.2 tons of waste



# per day 1017 7575 21 5365 354 0.08 1.18E-02 27.02 1.00

ILFlintHillsResources MB-1012 Incinerator 7847 lb/hr 7847 8114 21 20563 354 0.72 9.60E-03 21.96 1.00

ILFlintHillsResources NB-800

Incinerator 8.5 tons of waste



# per day 708 7594 21 4093 354 0.60 2.04E-02 46.70 0.59

ILPolyOne CE4 Incinerator 3.5 mmBTU/hr 190 5 11849 1050 10.18 1.84E-02 42.02 1.00

INCovanceLabsGreenfield 241-1A Incinerator 350 lb/hr 350 4896 16 11849 1761 20.04 3.80E-02 87.03 1.00

LAShellChemical F-T701 Incinerator 12 tons/hr 24000 4684 17 8564 1050 2.60 1.34E-03 3.06 1.00

NCGlaxoSmithKline MWI-2 Incinerator 5900 tpy 1350 8760 24 11224 1050 36.08 5.48E-03 12.53 0.78

NEGreatDane INCINERATOR Incinerator 25 lb/hr 25 450 3 11849 1050 16.31 4.34E-03 9.94 1.00

NJNovartis 34 Incinerator 780 lb/hr 780 5000 24 2859 1050 46.15 6.08E-02 139.19 1.00

OKPioneerTelephone MS200 Incinerator 100 lbs 100 4 10 11849 1050 10.18 1.84E-02 42.02 1.00

PAAshlandNevilleIsland PR TOX

Incinerator 4 gallon per

minute 1992 8400 24 11849 591 0.76 3.05E-03 6.97 1.00

PASmithKlineBeecham 003

Incinerator 2.25 tons of waste



# per day 188 3120 10 11849 1050 3.19 8.10E-03 18.53 1.00

SCEastmanColombia 1560-0008, ID #15

Incinerator 162 tons of waste



# per day 1350 8400 24 4778 1050 2.15 3.31E-03 7.58 0.16

TXBASFFreeport IN-4702 Incinerator 63 MMBtu/hr 3405 8500 24 1996 1050 0.52 7.56E-02 172.95 1.00

TXBASFFreeport IN-5500 Incinerator 210 mmBtu/hr 11350 8760 24 66261 1050 0.04 1.05E-02 23.92 -0.78

TXReichhold Thermal Oxidizer

Incinerator 11.52 tons of waste



# per day 960 6240 24 11849 1050 10.18 2.43E-06 0.01 1.00

TXSterlingChemTexasCity 53H3 Incinerator 15 MMBtu/hr 811 8060 24 2413 1050 10.18 1.57E-02 36.01 1.00

VATransInd 50825

Incinerator 2700 lbs of waste

per day 113 280 8 11849 1050 10.18 1.84E-02 42.02 1.00

WABoeingDevelopmentalCenter 9-67 data-destroy incinerator

Incinerator 600 lb/hr 600 1500 10 2220 1050 26.54 3.96E-02 90.55 0.98

WVDuPontWashingtonWorks T71ME Incinerator 1910 lb/hr 1910 8585 24 11849 1050 0.21 7.97E-03 18.23 -12.54

AKAlyeskaPumpStation5 35-IN-1 Small, remote 300 lb/hour 300 550 8 973 1339 79.69 5.94E-02 135.82 0.73

AKAlyeskaPumpStation6 PS6 Smart Ash Small, remote 50 lb/hour 50 104 2 973 1339 79.69 5.94E-02 135.82 0.73

AKAlyeskaPumpStation7 37-IN-1 Small, remote 300 lb/hour 300 2227 8 973 1339 79.69 5.94E-02 135.82 0.73

AKAlyeskaPumpStation7 PS7 Smart Ash Small, remote 50 lb/hour 50 416 4 973 1339 79.69 5.94E-02 135.82 0.73

AKAlyeskaPumpStation9 PS9 Smart Ash Small, remote 50 lb/hour 50 1040 8 973 1339 79.69 5.94E-02 135.82 0.73

AKChugachElectricBeluga EU No. 9 Small, remote 300 lb/hour 300 2227 8 973 1093 45.44 4.67E-02 106.93 1.00

AKCoeur Incinerator Small, remote 500 lb/hour 500 1825 5 973 1722 117.93 3.65E-02 83.53 0.78

AKCookInletPipeline-DriftRiver Drift River Terminal

Incinerator Small, remote 150 lb/hour 150 1095 3 973 1339 79.69 5.94E-02 135.82 0.73

AKEntechAlaska Incin # 1

Small, remote 3.6 tons of waste



# per day 300 1000 8 973 1339 79.69 5.94E-02 135.82 0.73

AKFairbanksMaintenance FMF Smart Ash Small, remote 50 lb/hour 50 1040 8 973 1339 79.69 5.94E-02 135.82 0.73

AKGlenallenResponseBase GRB Smart Ash Small, remote 50 lb/hour 50 1040 8 973 1339 79.69 5.94E-02 135.82 0.73

AKHeclaGreensCreekJuneau Consumat Incinerator Small, remote 85 lb/hour 85 4400 12 973 963 76.36 5.17E-02 118.32 0.01

AKKuparukCentral Production H-250 (EU 35)

Small, remote 1300 lb/hour 1300 7328 20 973 1339 77.73 7.92E-02 181.11 -0.43

AKKuparukCentral Production H-347 (EU 36)

Small, remote 900 lb/hour 900 7952 21 973 1339 77.73 7.92E-02 181.11 -0.43

AKPioneerNR I-5 incinerator Small, remote 150 lb/hour 150 4380 12 973 1579 81.01 8.27E-02 189.22 0.53

AKTeckComincoAlaskaIncRedDo

gMine MI-2

Small, remote 900 lb/hour 900 3650 10 973 1722 79.69 5.94E-02 135.82 0.73

AKTeckComincoAlaskaIncRedDo

gMine MI-3

Small, remote 500 lb/hour 500 1150 10 973 1722 79.69 5.94E-02 135.82 0.73

AKUOCCTradingBay R-H-0800 Small, remote 150 lb/hour 150 385 2 973 1339 79.69 5.94E-02 135.82 0.73

AKXTOEnergy INCINERATOR Small, remote 125 lb/hour 125 500 2 

# 973 1339 79.69 5.94E-02 135.82 0.73

1. Flue gas flow rates for cement kilns and energy recovery units were determined using F-factor assumptions based on fuel mix data reported for each unit, as shown in Tables 4B and 4C.

2. ACI algorithm is based on 90% Hg reduction efficiency and 98% CDD/CDF reduction efficiency. This adjustment factor will be used to adjust total annual costs to the estimated reduction efficiency needed to meet the floor.

# Table 4B. Exhaust Volume Calculations by Fuel Category Appendix A

Fuel Excess Air

(%) Temperature (F)



# (std.) Heating

Value

(Btu/lb) Heat

Content

(MMBtu/ 100



# lb fuel) Exhaust

Volume (std.)

(acf/ lb fuel) 1 

# Exhaust

V olume (std.)

(acf/MMBtu) Ranking

by

Exhaust

Volume Moisture

(%)

Bituminous 50 400 12000 1.2 328.55 27379.41 3 13.46

Bituminous over 400 MMBtu/hr 30 400 12000 1.2 286.48 23873.51 7 13.46

Subituminous 50 400 9400 0.94 309.92 32970.10 1 13.46

Sub-Bituminous over 400 MMBtu/hr 30 400 9400 0.94 270.60 28787.63 2 13.46

Distillate Liquids 15 350 19613 1.96 361.94 18454.76 11 17.24

Residual Liquids 15 400 18533 1.85 352.54 19021.70 9 17.40

Biomass (dry) 50 400 7537 0.7537 196.86 26119.62 5 12.87

Biomass (wet) 50 400 4835 0.4835 129.41 26764.93 4 12.93

Natural Gas 15 350 22027 2.2027 408.80 18558.88 10 16.67

Non-Fossil Solid 50 400 13319 1.3319 328.17 24639.16 6 13.46

Non-Fossil Liquid 50 400 6575 0.6575 143.40 21809.99 8 17.40

1. Exhaust Volume Calculations based on moles of exhaust gas per 100 lb fuel, which are calculated in the tables below.

Bituminous Subituminous Dry



# Biomass

(<25%

moisture) Wet

Biomass Distillate

Liquids Residual

Liquids Natural

Gas Non-Fossil



# Solids NonFossil

Liquids Bituminous

>400

MMBtu/hr Sub

# Bituminous

>400

MMBtu/hr

Material Analysis % by wt from Steam

C 72.5 71 45.87 29.56 86.7 86.5 70.6 67.86 28.94 72.633 71.15

H 2 

# 4.9 5 5.32 3.47 13.3 10.2 22.7 6.34 4.81 4.900 5

N 2 

# 1.29 0.955 0.92 0.29 0.1 -- 5.7 0.38 0.48 1.290 0.955

S 2.4 0.395 0.13 0.06 0.3 0.5 -- 1.3 0.81 2.453 0.395

Ash 11.1 5.45 1.92 3.63 -- 0.0 -- 12.62 15.18 11.100 5.45

O 2 

# 7.6 17.05 35.86 21.36 --

-- 1 7.35 22.96 7.623 17.05

M ole/100lb of fuel (%/MW)

C 6.042 5.917 3.823 2.463 7.227 7.208 5.883 5.655 2.412 6.053 5.929

H 2 

# 2.45 2.5 2.66 1.735 6.6375 5.1 11.35 3.17 2.405 2.45 2.5

N 2 

# 0.046 0.034 0.033 0.010 0.002 0.000 0.204 0.014 0.017 0.046 0.034

S 0.075 0.012 0.004 0.002 0.009 0.015 -- 0.041 0.025 0.077 0.012

Ash

-- -- -- -- -- -- -- -- -- -- --

O 2 

# 0.2375 0.533 1.121 0.668 --

-- 0.031 0.230 0.718 0.238 0.533

P roduct

C CO2 CO2 CO2 CO2 CO2 CO2 CO2 CO2 CO2 CO2 CO2

H 2 

# H20 H20 H20 H20 H2O H2O H2O H20 H20 H20 H20

N 2 

# -- -- -- --

S SO2 SO2 SO2 SO2 SO2 SO2 SO2 SO2 SO2 SO2

Ash

-- -- -- --

O 2



# -- - - -- --

Required Moles of O 2 

# /100 lb fuel



# C 6.042 5.917 3.823 2.463 7.227 7.208 5.883 5.655 2.412 6.053 5.929

H 2 

# 1.225 1.25 1.33 0.8675 3.31875 2.55 5.675 1.585 1.2025 1.225 1.25

N 2 

# -- -- -- -- -- -- -- -- --

S 0.075 0.012 0.004 0.002 0.009 0.015 -- 0.041 0.025 0.077 0.012

Ash

-- -- -- -- -- -- -- -- --

O 2 

# -0.2375 -0.533 -1.121 -0.668

- 0.031 -0.230 -0.718 -0.238 -0.533

Total 7.10 6.65 4.04 2.67 10.55 9.77 11.53 7.05 2.92 7.12 6.66

Required Moles of O 2 

# /100 lb fuel with Excess Air

10.656 9.969 6.054 3.998 12.138 11.239 13.256 10.576 4.383 9.251 8.656

Required Moles of N 2 

# /100 lb fuel in Combustion Air

40.174 37.584 22.823 15.072 45.759 42.370 49.976 39.873 16.524 34.877 32.634

Exhaust Totals

CO2 6.042 5.917 3.823 2.463 7.227 7.208 5.883 5.655 2.412 6.053 5.929

SO2 0.075 0.012 0.004 0.002 0.009 0.015 -- 0.041 0.025 0.077 0.012

H20 2.45 2.5 2.66 1.735 6.6375 5.1 11.35 3.17 2.405 2.45 2.5

O2 3.55 3.32 2.02 1.33 1.58 1.47 1.73 3.53 1.46 2.13 2.00

N2 40.22 37.62 22.86 15.08 45.76 42.37 50.18 39.89 16.54 34.92 32.67

Total 52.34 49.37 31.36 20.61 61.22 56.16 69.14 52.28 22.84 45.64 43.11

% O2 in Exhaust 0.071 0.071 0.070 0.071 0.029 0.029 0.030 0.072 0.071 0.049 0.049

C 12

H 2 

# 2

N 2 

# 28

S 32

Ash

--

O 2 

# 32

Ratio of N2 to O2 in the Atmosphere

[moles N2 to moles O2] 3.77

Exhaust Constant

[(psia-ft^3)/(lb*mole*degR)] 10.73

Temperature Conversion

[deg R/deg F] 460

Sources:

2. Wilcox, B., Steam Its Generation and Use. 40th ed. 1992, Ohio: The Babcock & Wilcox Company. 1. Memorandum from ERG to EPA OAQPS dated October 2002. "Development of Model Units for the Industrial/Commercial/Institutional Boilers and Process Heaters National Emission Standards for

Hazardous Air Pollutants." Exhaust (moles/100 lb fuel)

Molecular WeightTable 4C. Fuel Categories and Calculated Flow Rates by Unit (81 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)AKBelugaRiverProductionMech Shop Used Oil BurnerOther - SpaceHeater/Used Petroleum-based Oils/0.5Residual Liquids88.48235555158.514139440017.4021234AKUnisea37EU ID 1Boiler/Animal Fat/Oils/Tallow/Diesel fuel/Diesel Fuel and AnimalFat/Oils/Tallow/7.74688Non-Fossil Liquid1760.9234353205.535265400 17.4021234AKUnisea37EU ID 3Other/Animal Fat/Oils/Tallow/Diesel fuel/Diesel Fuel and AnimalFat/Oils/Tallow/7.912Non-Fossil Liquid1798.4564393273.859285400 17.4021234AKUnisea37EU ID 5Boiler/Animal Fat/Oils/Tallow/Diesel fuel/Diesel Fuel and AnimalFat/Oils/Tallow/7.912Non-Fossil Liquid1798.4564393273.859285400 17.4021234ALBoiseWhitePaperJackson102-0001-Z013Boiler/Biogas/No. 6 Residual oil/Noncondensable Gas (includes stripperoffgas)/Primary Clarifier Sludge/Wood: Bark/435 Biomass (wet)87021129809.6861400 12.92853902ALCemexDemopolisKILN #1Kiln/Coal: Bituminous/Natural gas/Petroleum Coke/Tires (whole)/450Bituminous over 400 MMBtu/hr288800445141.044340013.46189026ALChapmanForestProductsEU 001 Wood Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/86.25 Biomass (wet)2916743508.56821400 12.92853902ALChapmanForestProductsEU 002 Wood Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/47.38 Biomass (wet)1980029535.76475400 12.92853902ALChapmanForestProductsEU 003 Wood Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/47.38 Biomass (wet)2190032668.34586400 12.92853902ALCibaMcIntoshBoiler # 6Boiler/Natural gas/Process coproduct liquid/132Residual Liquids1838327222.8827840017.4021234ALEvonikTheodore503-5011-4.1 (Isophorone T.O. )Boiler/Natural gas/Process coproduct liquid/Process gas/57Residual Liquids10086.9885318070.6118940017.4021234ALEvonikTheodore503-5011-4.3 (I-1515 T.O. )Boiler/Natural gas/Process coproduct liquid/Process gas/27Residual Liquids4778.0471998559.76352940017.4021234ALEvonikTheodore503-5011-4.4 (I-1890 T.O. )Boiler/Natural gas/Process coproduct liquid/Process gas/40Residual Liquids7078.58844412681.1311540017.4021234ALEvonikTheodore503-5011-5.1Boiler/Natural gas/Process coproduct liquid/Process gas/77.44Residual Liquids13704.1472324550.6699140017.4021234ALEvonikTheodore503-5011-5.2Boiler/Natural gas/Process coproduct liquid/Process gas/45.4Residual Liquids8034.19788414393.0838640017.4021234ALGPBrewtonMillBR-PSG0-S021 No. 2 Power BoilerBoiler/Industrial Sludge/Natural gas/Wood: Bark/390Biomass (wet)3706055282.5980740012.92853902ALGPBrewtonMillBR-PSG0-S026 No. 3 Power BoilerBoiler/Industrial Sludge/No. 2 Distillate/Wood: Bark/608Biomass (wet)72038107459.465740012.92853902ALGPEngineeredWoodProductsThornsby EU 001 Wood Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/61.77 Biomass (wet)1531822849.94164400 12.92853902ALGPPetermanPlyEU001 Woodwaste Boiler w/Multiclone and ESPBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/224 Biomass (wet)56184.5378299922.39619400 12.92853902ALGPTalladegaPlyEU001 Wood Waste Boiler w Multiclone and ESPBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/185 Biomass (wet)46402.4084782525.19328400 12.92853902ALIPCourtlandNo. 3 Combination Boier / 11CU301Boiler/Industrial Sludge/Natural gas/Tire Derived Fuel (TDF)/Wood: Barkand Wood: Unadulterated Timber/710 Biomass (wet)178084.919316718.3093400 12.92853902ALIPPrattvilleZ003Kiln/Natural gas/Used Petroleum-based Oils/100Residual Liquids1976729272.4105940017.4021234ALIPPrattvilleZ006Boiler/Industrial Sludge/Natural gas/Used Petroleum-based Oils/Wood:Bark/Wood: Treated/707 Biomass (wet)117536175329.073400 12.92853902ALIPPrattvilleZ008Boiler/Coal: Bituminous/Industrial Sludge/Natural gas/Used Petroleumbased Oils/Wood: Bark/Wood: Treated/630 Bituminous over 400 MMBtu/hr130085200506.1383400 13.46189026ALIPRiverdaleNo. 1 Bark Boiler / BK01Boiler/Industrial Sludge/Knots and Knotter Rejects/Natural gas/Wood: Barkand Wood: Unadulterated Lumber/Wood: Treated/245 Biomass (wet)5813486718.79536400 12.92853902ALLafargeRobertaPlantRotary Kiln #5Kiln/Alternative Solid Fuel/Coal: Bituminous/Petroleum Coke/Tire DerivedFuel (TDF)/752 Bituminous over 400 MMBtu/hr351151541245.5777400 13.46189026ALLehighCementCoLeeds005Kiln/Coal: Bituminous/Natural gas/Propane/Tires (whole)/393Bituminous148272230198.773440013.46189026ALSABICF-1-04Boiler/Hydrogen/Natural gas/Process coproduct liquid/99Natural Gas16684.3733330622.1483835016.6716957ALSABICF-1-05Boiler/Hydrogen/Natural gas/Process coproduct liquid/99Natural Gas16684.3733330622.1483835016.6716957ARArmstrongWarrenSN-13Boiler/Wood: Painted or Varnished/28.08Biomass (dry)6868.38845912223.9832640012.8694463ARArmstrongWarrenSN-41Boiler/Wood: Painted or Varnished/53.5Biomass (dry)13086.1389823289.996640012.8694463ARDomtarIndustriesLK2Kiln/Natural gas/No. 6 Residual oil/Used Petroleum-based Oils/161Residual Liquids28491.3184951041.552940017.4021234ARDomtarIndustriesLK3Kiln/Natural gas/No. 6 Residual oil/Used Petroleum-based Oils/153Residual Liquids27075.600848505.3266640017.4021234ARDomtarIndustriesPB1Boiler/Fuel cubes (paper diaper clippings/refuse)/Natural gas/No. 6 Residualoil/Tire Derived Fuel (TDF)/Used Petroleum-based Oils/Wood: Bark/580 Biomass (wet)4700870122.0823400 12.92853902ARDomtarIndustriesPB2Boiler/Coal: Bituminous/Fuel cubes (paper diaper clippings/refuse)/Naturalgas/Tire Derived Fuel (TDF)/Wood: Bark/820 Bituminous over 400 MMBtu/hr189561.5342326271.2607400 13.46189026ARDomtarIndustriesPB3Boiler/Fuel cubes (paper diaper clippings/refuse)/Natural gas/Tire DerivedFuel (TDF)/Wood: Bark/790 Biomass (wet)198150.8254352404.8794400 12.92853902AREvergreenPackagingBBBoiler/Biomass/Industrial Sludge/Paper and Paper Residues/Wood: Treated/500Biomass (dry)117333174900.614640012.8694463ARGeorgiaPacificCrossett93SN-WB1 Wood BoilerBoiler/Hog Fuel and Wood: Plywood, Particleboad (containing glues orresins)/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/245 Biomass (dry)6216792668.2733400 12.8694463ARGeorgiaPacificCrossett93SN-WB2 Wood BoilerBoiler/Hog Fuel and Wood: Plywood, Particleboad (containing glues orresins)/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/245 Biomass (dry)59927.17851106655.1246400 12.8694463ARGeorgiaPacificFordyceSN - 01 Wood Fuel BoilerBoiler/Wood: Bark and Wood: Unadulterated Lumber/Wood: Plywood,Particleboard (containing glues or resins)/Wood: UnadulteratedLumber/185 Biomass (dry)45251.1347980535.50225400 12.8694463ARGPChemCrossett89SN-05Process Heater/Natural gas/Tall oil, tall oil derivatives/94.1Residual Liquids1377920404.9448840017.4021234ARGPCrossett92SN-03Boiler/Natural gas/Refuse derived fuel (RDF)/Tire Derived Fuel(TDF)/Wood: Bark/1001 Biomass (wet)185824277194.6439400 12.92853902ARGPCrossett92SN-22Boiler/Natural gas/Refuse derived fuel (RDF)/Tire Derived Fuel(TDF)/Wood: Bark/720 Biomass (wet)135302201830.7092400 12.92853902ARGPFordyceOSBSN - 01 Dryers (#1 Dryer)Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463ARGPFordyceOSBSN - 01 Dryers (#2 Dryer)Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463ARGPFordyceOSBSN - 01 Dryers (#3 Dryer)Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463ARGPFordyceOSBSN - 01 Dryers (#4 Dryer)Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463ARGPFordyceOSBSN - 01 Dryers (#5 Dryer)Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463Table 4C. Fuel Categories and Calculated Flow Rates by Unit (82 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)ARGPFordyceOSBSN - 01A Thermal Oil Heaters (#1)Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463ARGPFordyceOSBSN - 01A Thermal Oil Heaters (#2)Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463ARGPGurdonPlyLumberSN-01 No. 1 Wood Residue Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/135 Biomass (dry)3344149848.30742400 12.8694463ARGPGurdonPlyLumberSN-02 No. 2 Wood Residue Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/135 Biomass (dry)3310849351.92614400 12.8694463ARPlantersCottonOilBoiler #3 (SN-72)Boiler/Cellulose fuel (balcones cubes)/Natural gas/Plant-based AgriculturalResidue/Wood: Unadulterated Lumber/25 Biomass (dry)6115.01821510883.17598400 12.8694463ARRiversideFurniturePlant5SN-01 Wood-fired BoilerBoilerWood: Plywood, Particleboard (containing glues or resins) and Wood:Unadulterated Lumber19.5 Biomass (dry)4769.7142088488.877264400 12.8694463CACAPortlandCementColtonK-1Kiln/Coal: Bituminous/Natural gas/Tires (whole)/260Bituminous69432.20373118644.100340013.46189026CACAPortlandCementColtonK-2Kiln/Coal: Bituminous/Natural gas/Tires (whole)/260Bituminous137503213479.429340013.46189026CACEMEXVictorvilleKiln 2Kiln/Coal: Bituminous/Natural gas/Petroleum Coke/Tires (whole)/Bituminous255314396386.166240013.46189026CACEMEXVictorvilleKiln 3Kiln/Coal: Bituminous/Natural gas/Petroleum Coke/Wood: Plywood,Particleboard (containing glues or resins)/Bituminous255314396386.1662400 13.46189026CAHumboldtFlakeboard143NS-028Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)37315561.55722400 12.8694463CALehighSouthwestReddingPlantIn-Line Kiln/Raw Mill (S260)Kiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/Wood: UnadulteratedLumber/Bituminous116607181037.4742400 13.46189026CAMitsubishiCement4-RK-1Kiln/Coal: Sub-bituminous/Natural gas/Tires (whole)/751Bituminous over 400 MMBtu/hr264524407723.301940013.46189026CASierraPine-RocklinSPRKBL01Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/71.7 Biomass (dry)17537.8722431212.94871400 12.8694463FLBuckeyeFlorida#4 Lime kilnKiln/Natural gas/Tall oil, tall oil derivatives and No. 6 Residual oil/UsedPetroleum-based Oils (on-spec)/Residual Liquids4076660369.25634400 17.4021234FLCemexBrooksvilleKiln #1Kiln/Coal: Bituminous/Tires (whole)/300Bituminous210389326638.136340013.46189026FLCemexBrooksvilleKiln #2Kiln/Coal: Bituminous/Tires (whole)/300Bituminous237870369303.592340013.46189026FLCFRC252Boiler #3 (McBurney)Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/85 Biomass (wet)21320.0255137916.9807400 12.92853902FLCFRC252Boilers #4 & #5 (Hurst)Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/29.9 Biomass (wet)7499.63250413337.85556400 12.92853902FLGPHawthorneEU 001 Wood Fired BoilerBoiler/LPG/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/224 Biomass (wet)56184.5378299922.39619400 12.92853902FLGPHosfordOSB001-FLAKE DRYER #1Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLGPHosfordOSB001-FLAKE DRYER #2Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLGPHosfordOSB001-FLAKE DRYER #3Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLGPHosfordOSB001-FLAKE DRYER #4Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLGPHosfordOSB001-FLAKE DRYER #5Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLGPHosfordOSB011-THERMAL OIL HEATER #1Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLGPHosfordOSB011-THERMAL OIL HEATER #2Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463FLRinkerBrooksville0530021-001-AVKiln/Coal: Bituminous/No. 2 Distillate/Tire Derived Fuel (TDF)/267.8Bituminous321939499824.396540013.46189026FLSolutiaIncPensacolaB-4Boiler/Natural gas/No. 6 Residual oil/Process coproduct liquid/241Residual Liquids42648.4953776403.815240017.4021234FLSolutiaIncPensacolaB-5Boiler/Natural gas/No. 6 Residual oil/Process coproduct liquid/241Residual Liquids42648.4953776403.815240017.4021234GACemexClinchfieldKiln1Kiln/Coal: Bituminous/Tire Derived Fuel (TDF)/Bituminous40013.46189026GAGPCedarSpringsU500 - Power Boiler No 1Boiler/Coal: Bituminous/Corrugate Cardboard or Container Scraps/Naturalgas/Tire Derived Fuel (TDF)/Wood: Bark/784 Bituminous over 400 MMBtu/hr181239.3205311947.1566400 13.46189026GAGPCedarSpringsU501 - Power Boiler No 2Boiler/Coal: Bituminous/Corrugate Cardboard or Container Scraps/Naturalgas/Tire Derived Fuel (TDF)/Wood: Bark/784 Bituminous over 400 MMBtu/hr181239.3205311947.1566400 13.46189026GAGPMadisonPly800 Wood Waste BoilerBoiler/Wood: Bark and Wood: Unadulterated Lumber/Wood: Plywood,Particleboard (containing glues or resins)/Wood: UnadulteratedLumber/355 Biomass (wet)89042.4595158359.1547400 12.92853902GAGPMonticelloPlywoodEU700 - Wood Waste BoilerBoiler/MDF Scraps/Plywood Sander Dust/Wood: Bark/Wood: Plywood,Particleboard (containing glues or resins)/235.3 Biomass (wet)59018.8471104963.1242400 12.92853902GALouisianaPacificAthensTOH Wood BurnerProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463GALouisianaPacificAthensWood Burner Dryer 1Dryer/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463GALouisianaPacificAthensWood Burner Dryer 2Dryer/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463GALouisianaPacificAthensWood Burner Dryer 3Dryer/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463GALouisianaPacificAthensWood Burner Dryer 4Dryer/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463GALouisianaPacificAthensWood Burner Dryer 5Dryer/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463GAP&GAlbanyB002Boiler/Biomass/No. 2 Distillate/Paper and Paper Residues/Wood: Bark/216Biomass (wet)4763971063.3483440012.92853902GARoseburgForestVienna350-Core wood BurnerOther/Wood: Plywood, Particleboard (containing glues or resins)/8.7Biomass (dry)2128.0263393787.34524140012.8694463GARoseburgForestVienna360-Face wood BurnerOther/Wood: Plywood, Particleboard (containing glues or resins)/6.9Biomass (dry)1687.7450273003.7565740012.8694463GARoseburgForestVienna600-wood fired boilerBoiler/Wood: Plywood, Particleboard (containing glues or resins)/53.3Biomass (dry)729310871.1972140012.8694463GASPNewsprintPB2Boiler/Coal: Bituminous/Industrial Sludge/Tire Derived Fuel (TDF)/550Bituminous over 400 MMBtu/hr281950434582.816640013.46189026GATempleInlandRomeLK1Kiln/Natural gas/Used Petroleum-based Oils/100Residual Liquids1433321225.3483640017.4021234GATempleInlandRomeLK2Kiln/Natural gas/Used Petroleum-based Oils/100Residual Liquids1733325667.9664540017.4021234GATempleInlandRomePB4Boiler/Coal: Bituminous/Used Petroleum-based Oils/565Biomass (wet)118333176517.962140012.92853902GATempleInlandRomeWFBoiler/Industrial Sludge/Tire Derived Fuel (TDF)/Used Petroleum-based Oils(on-spec)/Wood: Bark/856 Biomass (wet)5237778131.048400 12.92853902HIPuuneneSugarMillBoiler 1Boiler/Bagasse/Coal: Bituminous/Diesel fuel/Used Petroleum-based Oils/212Bituminous56613.9507396740.5741340013.46189026HIPuuneneSugarMillBoiler 2Boiler/Bagasse/Coal: Bituminous/Diesel fuel/Used Petroleum-based Oils/212Bituminous56613.9507396740.5741340013.46189026HIPuuneneSugarMillBoiler 3Boiler/Bagasse/Coal: Bituminous/Diesel fuel/Used Petroleum-based Oils/568Bituminous over 400 MMBtu/hr126778195408.903440013.46189026Table 4C. Fuel Categories and Calculated Flow Rates by Unit (83 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)IABertchCabinetBoiler- PLYBoiler/Wood: Plywood, Particleboard (containing glues or resins)/5Biomass (dry)1223.0036432176.63519640012.8694463IAJELD-WENDubuqueWood Fired BoilerBoiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/86Biomass (dry)21035.6626637438.1253740012.8694463IAMonsantoMuscatineBoiler #8 (EP-195)Boiler/Coal: Bituminous/Industrial Sludge/Plant-based Agricultural Residue/150Bituminous40057.0406168448.5194340013.46189026IDAshGroveInkomKiln 1Kiln/Coal: Bituminous/Tires (whole)/Used Petroleum-based Oils/97Bituminous2516939075.9747540013.46189026IDAshGroveInkomKiln 2Kiln/Coal: Bituminous/Tires (whole)/Used Petroleum-based Oils/109Bituminous2855544332.8880440013.46189026IDPotlatchPB-1 CEBoiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/27.6Biomass (dry)1210718047.1115740012.8694463IDPotlatchPB-2 RileyBoiler/Hog Fuel/Wood: Plywood Sanderdust/Wood: Plywood, Particleboard(containing glues or resins)/92 Biomass (dry)2606738856.36881400 12.8694463IDPotlatchPB-3 HurstBoiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/39.675 Biomass (dry)9704.53390817271.60028400 12.8694463IDPotlatchForestProductsCorpPostFalls Sanderdust Fired BoilerBoiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/30.8 Biomass (dry)972914502.38279400 12.8694463IDPotlatchLewiston4 Power BoilerUnknown/Industrial Sludge/Knots and Knotter Rejects/Natural gas/Wood:Unadulterated Lumber/Biomass (dry)183603273684.9612400 12.8694463ILAkzoNobelMorrisDB DOWTHERM HEATERProcess Heater/Animal Fat/Oils/Tallow/Natural gas/Nitrile pitch residue/23.4Distillate Liquids4182.9212997197.35697535017.24105716ILBuzziUnicemOglesby#3 KilnKiln/Coal: Bituminous/Natural gas/Petroleum Coke/Plant-basedAgricultural Residue/Tires (whole)/Bituminous112300174350.6681400 13.46189026ILCognisCorpBoiler #1Boiler/Natural gas/Vegetable Oil/67.3Distillate Liquids1499320506.7758235017.24105716ILCognisCorpBoiler #2Boiler/Natural gas/Vegetable Oil/67.3Distillate Liquids1831425049.0957435017.24105716ILExxonMobil509Alky Iso-Stripper Reboiler 7-B-1Boiler/Process coproduct liquid/Refinery gas/138Residual Liquids24421.1301343749.9024840017.4021234ILLafargeJoppaPlantKiln 1Kiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/Bituminous96415149688.509940013.46189026ILLafargeJoppaPlantKiln 2Kiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/Bituminous130000201830.693240013.46189026INBlackBeautyCoal752B-1Boiler/Coal: Bituminous/Wood: Plywood, Particleboard (containing glues orresins)/10 Bituminous2670.4693744563.234629400 13.46189026INCountrymarkCoopA-H1 (Alkylation Heater)Process Heater/No. 6 Residual oil/Process coproduct liquid/Refinery gas/13.2Residual Liquids2335.9341864184.77328140017.4021234INFleetwood243181Boiler/Wood: Plywood, Particleboard (containing glues or resins)/18.4Biomass (dry)31304665.68590140012.8694463INKoetterWoodworkingEU-01BBoiler/Paper and Paper Residues/Wood: Unadulterated Lumber/2.5Biomass (dry)611.50182151088.31759840012.8694463KYArmstrong01Boiler/Wood: Plywood, Particleboard (containing glues or resins)/16.74Biomass (dry)4094.6161977287.37463640012.8694463KYArmstrong02Boiler/Wood: Plywood, Particleboard (containing glues or resins)/16.74Biomass (dry)4094.6161977287.37463640012.8694463KYDomtarHawesvilleBiofuel Boiler B-900Boiler/Hog Fuel/Industrial Sludge/Natural gas/1050Biomass (dry)166351247968.535340012.8694463KYNewPage-WickliffeB09Boiler/Industrial Sludge/Natural gas/Noncondensable Gas (includes stripperoffgas)/Tire Derived Fuel (TDF)/Wood: Bark/631 Biomass (wet)158269.8365281477.8214400 12.92853902KYWeyerhaeuserEKYMP 02-01Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/Propane/50 Biomass (dry)172726257471.33400 12.8694463KYWeyerhaeuserEKYMP 02-02Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/Propane/50 Biomass (dry)172726257471.33400 12.8694463LAAmericasStyrenicsHS-301ABoiler/Natural gas/Process coproduct liquid/185Residual Liquids2019929912.147640017.4021234LAAmericasStyrenicsHS-301BBoiler/Natural gas/Process coproduct liquid/185Residual Liquids32738.4715558650.2315940017.4021234LAAmericasStyrenicsHS-301CBoiler/Natural gas/Process coproduct liquid/185Residual Liquids32738.4715558650.2315940017.4021234LABoiseNewsprintDeRidder69-03Boiler/Natural gas/Noncondensable Gas (includes stripper offgas)/PrimaryClarifier Sludge/Tire Derived Fuel (TDF)/Wood: Bark/Wood: Treated/1591.3 Biomass (wet)166730248712.0231400 12.92853902LAGPLogansportPlyEQT-0009Boiler/Wood: Plywood, Particleboard (containing glues or resins)/222Biomass (wet)4066660661.6873540012.92853902LAHuntNatalbanyEQT0001Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/92.3 Biomass (wet)23151.0394741173.38021400 12.92853902LAHuntPollockEQT0005Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/61.5 Biomass (wet)15425.6655227434.05074400 12.92853902LAHuntPollockEQT0017Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/80 Biomass (wet)20065.9063735686.57007400 12.92853902LAWeyerhaeuser1043EQT - 0010Boiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/100Biomass (dry)2348735010.5318740012.8694463MDESSROCFrederickPlantEU-401Kiln/Coal: Bituminous/Diesel fuel/Petroleum Coke/Tires (whole)/172.578Bituminous81800126998.082440013.46189026MDESSROCFrederickPlantEU-402Kiln/Coal: Bituminous/Diesel fuel/Petroleum Coke/Tires (whole)/172.578Bituminous81800126998.082440013.46189026MEBoralexStrattonBoiler #1Boiler/Construction/Demolition Derived Material/Wood: Bark/Wood:Unadulterated Timber/672 Biomass (wet)84744126413.0731400 12.92853902MELincolnPaper&Tissue#6 Power BoilerBoiler/Bio liquids/No. 6 Residual oil/Used Petroleum-based Oils/127Residual Liquids22474.5183140262.5914140017.4021234MELincolnPaper&Tissue#7 Power BoilerBoiler/Bio liquids/No. 6 Residual oil/Used Petroleum-based Oils/100.1Residual Liquids17714.1675831734.5307140017.4021234MELincolnPaper&Tissue#8 Power BoilerBoiler/Industrial Sludge/Paper and Paper Residues/Wood: UnadulteratedTimber/433 Biomass (wet)108606.7182193153.5605400 12.92853902MELincolnPaper&TissueLime KilnKiln/Bio liquids/No. 6 Residual oil/Used Petroleum-based Oils/47.8Non-Fossil Liquid1042815197.4244940017.4021234MELP1085Teaford Central Heating UnitOther/Wood: Unadulterated Timber and Wood: Treated/278Biomass (dry)1988629642.7571340012.8694463MENewPage-RumfordCogen#6Boiler/Biomass/Coal: Bituminous/Industrial Sludge/Pulp mill gas/Tire DerivedFuel (TDF)/630 Bituminous over 400 MMBtu/hr279399430650.8401400 13.46189026MENewPage-RumfordCogen#7Boiler/Biomass/Coal: Bituminous/Industrial Sludge/Pulp mill gas/Tire DerivedFuel (TDF)/630 Bituminous over 400 MMBtu/hr279399430650.8401400 13.46189026MESDWarren#21 BoilerBoiler/Biomass/Coal: Bituminous/Construction/Demolition DerivedMaterial/Industrial Sludge/No. 2 Distillate/1074 Biomass (dry)203067302698.6706400 12.8694463MESDWarrenSomersetNo1 Power BoilerBoiler/HVLC NCG/Industrial Sludge/LVHC NCG/Stripper condensate/TireDerived Fuel (TDF)/Used Petroleum-based Oils (on-spec) and No. 6Residual oil/Wood: Bark and Hog Fuel/Wood: Engineered Pellets/848 Biomass (wet)165281246550.5421400 12.92853902MESDWarrenSomersetNo2 Power BoilerBoiler/Industrial Sludge/No. 2 Distillate/Noncondensable Gas (includesstripper offgas)/Tire Derived Fuel (TDF)/Used Petroleum-based Oils(on-spec) and No. 6 Residual oil/Wood: Bark and Hog Fuel/1300 Biomass (wet)211798315940.1971400 12.92853902MEVersoPaperBoiler #8Boiler/Biomass/Coal: Bituminous/Industrial Sludge/Natural gas/No. 6Residual oil/Tire Derived Fuel (TDF)/814 Biomass (dry)163833244215.1176400 12.8694463MEVersoPaperAndroscogginWFIBoiler/Industrial Sludge/No. 6 Residual oil/Paper and Paper Residues/UsedPetroleum-based Oils (on-spec)/Wood: Bark and Wood:Unadulterated Lumber/480 Biomass (wet)120395.4382214119.4204400 12.92853902Table 4C. Fuel Categories and Calculated Flow Rates by Unit (84 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)MIDecorativePanelsBoiler #1Boiler/Coal: Bituminous/Hog Fuel/Industrial Sludge/Natural gas/Not-FuelExhaust from other combustion unit/Reinjection char/96 Bituminous25636.5059943807.05244400 13.46189026MIDecorativePanelsBoiler #2Boiler/Coal: Bituminous/Hog Fuel/Natural gas/Reinjection char/Wood:Plywood, Particleboard (containing glues or resins)/96 Bituminous25636.5059943807.05244400 13.46189026MILPCSagolaDryer 1Dryer/Wood: Plywood, Particleboard (containing glues or resins)/50Biomass (dry)12230.0364321766.3519640012.8694463MILPCSagolaDryer 2Dryer/Wood: Plywood, Particleboard (containing glues or resins)/50Biomass (dry)12230.0364321766.3519640012.8694463MILPCSagolaDryer 3Dryer/Wood: Plywood, Particleboard (containing glues or resins)/50Biomass (dry)12230.0364321766.3519640012.8694463MIVikingEnergyofLincolnBoiler1Boiler/Hog Fuel/Reinjection char/Tire Derived Fuel (TDF)/Wood:Bark/Wood: Treated/Wood: Unadulterated Timber/Biomass (wet)4840572205.99459400 12.92853902MNBoisePaper1212EU 430 Boiler #2Boiler/Diesel fuel/Industrial Sludge - Primary/Industrial Sludge -Secondary/Natural gas/Wood: Bark/395 Biomass (wet)99075.41268176202.4397400 12.92853902MNGPDuluthEU34 Boiler #4Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/60 Biomass (dry)14676.0437226119.62235400 12.8694463MNSappiCloquetEU002Boiler/Industrial Sludge/Natural gas/No. 2 Distillate/Noncondensable Gas(includes stripper offgas)/Wood: Bark/300 Biomass (wet)6234492998.87463400 12.92853902MNSappiCloquetEU004Boiler/Industrial Sludge/Natural gas/No. 2 Distillate/Noncondensable Gas(includes stripper offgas)/Wood: Bark/430 Biomass (wet)125314186931.5568400 12.92853902MNVersoPaperEU006 B&WBoiler/Biomass/Coal: Bituminous/Industrial Sludge/Tire Derived Fuel(TDF)/Used Petroleum-based Oils (on-spec)/368 Bituminous90495140497.4506400 13.46189026MNWeyerhaeuserIrontonEU 001 - 4 Cell FurnaceProcess Heater/Hog Fuel/225Biomass (dry)4069260656.8979840012.8694463MNWeyerhaeuserIrontonEU 030 - Dust/Gas burner on Dryer 1Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463MNWeyerhaeuserIrontonEU 031 - Dust/Gas Burner on Dryer 2Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/40 Biomass (dry)9784.02914417413.08157400 12.8694463MSBowaterSouthBark BoilerBoiler/Industrial Sludge/Natural gas/Wood: Bark/Wood: UnadulteratedLumber/234 Biomass (wet)58692.77612104383.2174400 12.92853902MSGeorgiaPacificGrenadaAA-001/ #1 DryerOther/Propane/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/40 Biomass (dry)9784.02914417413.08157400 12.8694463MSGeorgiaPacificGrenadaAA-001/ #2 DryerOther/Propane/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/40 Biomass (dry)9784.02914417413.08157400 12.8694463MSGeorgiaPacificGrenadaAA-001/ #3 DryerOther/Propane/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/40 Biomass (dry)9784.02914417413.08157400 12.8694463MSGeorgiaPacificGrenadaAA-001/ #4 DryerOther/Propane/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/40 Biomass (dry)9784.02914417413.08157400 12.8694463MSGeorgiaPacificGrenadaAA-001/Thermec BurnerPCWP MACTunit/Propane/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/40 Biomass (dry)9784.02914417413.08157400 12.8694463MSGeorgiaPacificMonticelloAA-403 (UT-3) Combination BoilerBoiler/Corrugate Cardboard or Container Scraps/Industrial Sludge/Naturalgas/Tire Derived Fuel (TDF)/Wood: Bark/917 Biomass (wet)163812244359.2271400 12.92853902MSGPGlosterPlyAA-001Boiler/Natural gas/Wood: Bark/Wood: Plywood, Particleboard (containingglues or resins)/Wood: Unadulterated Lumber/48 Biomass (dry)11740.8349720895.69788400 12.8694463MSGPGlosterPlyAA-002Boiler/Natural gas/Wood: Bark/Wood: Plywood, Particleboard (containingglues or resins)/Wood: Unadulterated Lumber/48 Biomass (dry)11740.8349720895.69788400 12.8694463MSGPGlosterPlyAA-003Boiler/Natural gas/Wood: Bark/Wood: Plywood, Particleboard (containingglues or resins)/Wood: Unadulterated Lumber/98 Biomass (dry)23970.871442662.04984400 12.8694463MSGPLouisvillePlyAD-003 (Boiler #3)Boiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/124 Biomass (dry)3352849977.99262400 12.8694463MSGPTaylorsvillePlyAA-500Boiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/169 Biomass (dry)41337.5231473570.26962400 12.8694463MSGPTaylorsvillePlyAA-700Boiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/155 Biomass (dry)37913.1129367475.69107400 12.8694463MSHoodBeaumontAA-030 (Wood-Fired Boiler)Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/140 Biomass (wet)35115.3361462451.49762400 12.92853902MSHoodWigginsAA-001 (Wood-Fired Boiler No. 1)Boiler/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/65 Biomass (wet)16303.5489228995.33818400 12.92853902MSHoodWigginsAA-002 (Wood-Fired Boiler No. 2)Boiler/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/65 Biomass (wet)16303.5489228995.33818400 12.92853902MSHoodWigginsAA-003 (Wood-Fired Boiler No. 3)Boiler/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/Wood: Bark and Hog Fuel and Wood: Plywood, Particleboard(containing glues or resins)/90 Biomass (wet)22574.1446640147.39133400 12.92853902MSMasoniteLaurelBB-003Boiler/Natural gas/Wood: Bark/Wood: Painted or Varnished/Wood:Plywood, Particleboard (containing glues or resins)/Wood:Unadulterated Timber/258 Biomass (wet)64712.54803115089.1885400 12.92853902MSNorbordMSWellons No. 1Process Heater/Oily rags/Wood: Bark/Wood: Treated/100Biomass (wet)102815153369.679440012.92853902MSNorbordMSWellons No. 2Process Heater/Oily rags/Wood: Bark/Wood: Treated/100Biomass (wet)102815153369.679440012.92853902MSNorbordMSWellons No. 3Process Heater/Oily rags/Wood: Bark/Wood: Treated/100Biomass (wet)102815153369.679440012.92853902MSRoseburgTaylorsvilleRoemmc Wood BurnerOther/Wood: Plywood, Particleboard (containing glues or resins)/31Biomass (dry)7582.62258713495.1382140012.8694463MSSandersonPlumbingAD-001Boiler/ground toilet seats/Wood: Unadulterated Lumber/11.29Biomass (dry)24573662.48890140012.8694463MSWeyerhaeuserColumbusAA-012Boiler/Coal: Bituminous/Hog Fuel/Industrial Sludge/Knots and KnotterRejects/Kraft Pulp Fiber/Natural gas/No. 2 Distillate/Pulp mill gas/1400 Biomass (dry)222506331675.1141400 12.8694463MTCHSLaurel1401Alkylation Hot Oil HeaterProcess HeaterAlkylation Polymer/Refinery gas/60.5Natural Gas10196.0059218713.5351235016.6716957MTPlumCreekCore CoenProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/50Biomass (dry)12230.0364321766.3519640012.8694463MTPlumCreekFace CoenProcess Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/50 Biomass (dry)12230.0364321766.35196400 12.8694463MTPlumCreekHog Fuel BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/292 Biomass (wet)5430381004.07239400 12.92853902MTPlumCreekLine 2 CoenProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/85Biomass (dry)20791.0619337002.7983340012.8694463MTPlumCreekWellons PlywoodProcess Heater/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/30 Biomass (wet)1816527096.8266400 12.92853902Table 4C. Fuel Categories and Calculated Flow Rates by Unit (85 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)MTRoseburgMissoulaBoilerBoiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/55 Biomass (dry)1311819554.14302400 12.8694463MTRoseburgMissoulaRoemmc BurnerOther/Wood: Plywood, Particleboard (containing glues or resins)/50Biomass (dry)2245033464.7439240012.8694463MTRoseburgMissoulaSolagen BurnerOther/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/45 Biomass (dry)11007.0327919589.71676400 12.8694463MTSmurfitStoneMulti-Fuel BoilerBoiler/Hog Fuel/Hydro pulper refuse/Industrial Sludge/Natural gas/402.5Biomass (dry)103476154244.892740012.8694463NCArmstrongStatesvilleES-B-2Boiler/Wood: Plywood, Particleboard (containing glues or resins)/14Biomass (dry)3424.4102016094.57854940012.8694463NCBernhardtFurn3320Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/14.3 Bituminous62799748.422483400 13.46189026NCBernhardtFurn3321Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/14.3 Biomass (dry)60409003.432218400 12.8694463NCBernhardtFurn7722 (RD Cole)Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/15.4 Bituminous53318276.610966400 13.46189026NCBlueRidgePaperG11042Boiler/Biomass (off-site) and Screen Rejects/Coal: Bituminous/380Bituminous118004183206.377940013.46189026NCCenturyFurnitureES B1Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/36 Biomass (dry)8805.6262315671.77341400 12.8694463NCCenturyFurnitureES B2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/38.4 Biomass (dry)9392.66797916716.5583400 12.8694463NCDomtar64-25-0290 (No. 1 Hog Fuel Boiler)Boiler/Coal: Bituminous/Hog Fuel/Industrial Sludge and Hog Fuel/No. 6Residual oil/Used Petroleum-based Oils/Wood: Bark/747.5 Bituminous over 400 MMBtu/hr172801.5205297424.1065400 13.46189026NCDomtar65-25-0310 (No. 2 Hog Fuel Boiler)Boiler/Coal: Bituminous/Hog Fuel/Industrial Sludge and Hog Fuel/No. 6Residual oil/Used Petroleum-based Oils/Wood: Bark/889 Bituminous over 400 MMBtu/hr169161260735.8178400 13.46189026NCGPAhoskieCNSES-B1 - Wood Fired BoilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/91.8 Biomass (dry)22454.3468939963.0222400 12.8694463NCGPWhitevilleES-B2Boiler/Wood: Bark and Wood: Unadulterated Lumber/Wood: Plywood,Particleboard (containing glues or resins)/Wood: UnadulteratedLumber/241.5 Biomass (dry)59071.07596105131.48400 12.8694463NCHickoryChairCompanyWFB-1Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/38 Biomass (dry)829812369.28486400 12.8694463NCInternationalPaperRiegelwoodPB2Boiler/Coal: Bituminous/Industrial Sludge/Natural gas/No. 6 Residualoil/Wood: Unadulterated Timber/425 Biomass (wet)141511211092.7074400 12.92853902NCInternationalPaperRiegelwoodPB5Boiler/Coal: Bituminous/Industrial Sludge/Natural gas/No. 6 Residualoil/Wood: Unadulterated Timber/600 Biomass (wet)145569217146.0474400 12.92853902NCJacksonPaperSylvaJP-021Boiler/Biomass/Hog Fuel/Oily Paper Residues/Plastics/145.1Biomass (dry)3123446558.4771440012.8694463NCJeld-WenBoiler 1Boiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/43.6Biomass (dry)10664.5917718980.2589140012.8694463NCKincaidFurnitureHudsonES-1Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/0.0467 Biomass (dry)862012849.26916400 12.8694463NCKincaidFurnitureHudsonES-2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/0.0467 Biomass (dry)981214626.10545400 12.8694463NCKohlerESBL2Boiler/No. 2 Distillate/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/31.9 Biomass (dry)7802.76324313886.93255400 12.8694463NCLAPacificRoxboroTOH#1wProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/Wood:Unadulterated Timber/40 Biomass (wet)10032.9531817843.28503400 12.92853902NCLAPacificRoxboroTOH#2wProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/Wood:Unadulterated Lumber/40 Biomass (dry)9784.02914417413.08157400 12.8694463NCLeaAmericanDrewES-2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/0.03 Biomass (dry)841112537.72655400 12.8694463NCLeaAmericanDrewES-3Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/0.03 Biomass (dry)777811594.15493400 12.8694463NCStanleyFurnitureFB-2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/44.3 Biomass (dry)919213701.91208400 12.8694463NCStanleyFurnitureFB-3Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/36 Biomass (dry)1153417192.97801400 12.8694463NCThomasvilleFurnitureC-M-W-SBESBL2Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/35 Bituminous9346.6428115971.3212400 13.46189026NCThomasvilleFurnitureC-M-W-SBESBL3Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/35 Biomass (dry)8561.02550115236.44637400 12.8694463NCThomasvilleFurnitureLenoirESBL1Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/35 Bituminous9346.6428115971.3212400 13.46189026NCThomasvilleFurnitureLenoirESBL2Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/35 Bituminous9346.6428115971.3212400 13.46189026NCUniboardUSAWellons Thermal Oil HeaterProcess Heater/Wood: Plywood, Particleboard (containing glues or resins) and Wood:Bark/Wood: Plywood, Particleboard (containing glues or resins) andWood: Bark/40 Biomass (wet)2384135563.74583400 12.92853902NCWeyerhaeuserElkin3311Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/No. 2 Distillate/Paint Rags/Residues/25 Biomass (dry)6115.01821510883.17598400 12.8694463NCWeyerhaeuserElkin3321Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/No. 2 Distillate/Paint Rags/Residues/25 Biomass (dry)6115.01821510883.17598400 12.8694463NCWeyerhaeuserElkin3331Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/No. 2 Distillate/Paint Rags/Residues/25 Biomass (dry)6115.01821510883.17598400 12.8694463NCWeyerhaeuserElkin3811Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/No. 2 Distillate/60 Biomass (dry)14676.0437226119.62235400 12.8694463NCWeyerhaeuserElkin3821Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/No. 2 Distillate/60 Biomass (dry)14676.0437226119.62235400 12.8694463NCWeyerhaeuserElkin3831Other/Hog Fuel and Wood: Plywood, Particleboard (containing glues orresins)/No. 2 Distillate/60 Biomass (dry)14676.0437226119.62235400 12.8694463NCWeyerhaeuserGriftonES-SEH-2901Process Heater/Hog Fuel/Kiln Condensate/57.16Biomass (dry)4958273908.6384540012.8694463NCWeyerhaeuserGriftonES-SEH-3901Process Heater/Hog Fuel/Kiln Condensate/98Biomass (dry)4958273908.6384540012.8694463NCWilsonartES-BLR5Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/19.6 Biomass (dry)4794.1742818532.409968400 12.8694463NJJohnsonMattheyU1 in BOP080001Other/Natural gas/Process coproduct liquid/Non-Fossil Liquid40017.4021234Table 4C. Fuel Categories and Calculated Flow Rates by Unit (86 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)NYBlackRiverGenE00001Boiler/Coal: Bituminous/Petroleum Coke/Tire Derived Fuel (TDF)/201.25Bituminous53743.1961691835.0969140013.46189026NYBlackRiverGenE00002Boiler/Coal: Bituminous/Petroleum Coke/Tire Derived Fuel (TDF)/201.25Bituminous53743.1961691835.0969140013.46189026NYBlackRiverGenE00003Boiler/Coal: Bituminous/Petroleum Coke/Tire Derived Fuel (TDF)/201.25Bituminous53743.1961691835.0969140013.46189026NYNorbordIndustriesB01Boiler/Biomass/Natural gas/Wood: Adulterated Lumber/Wood: Bark/Wood:Painted or Varnished/Wood: Plywood, Particleboard (containing gluesor resins)/Wood: Unadulterated Lumber/34.5 Natural Gas1052813499.64386350 16.6716957OHAmericasStyrenicsH2200Process Heater/Natural gas/Styrene Distillate/Tar/Vent Gas for Air Pollution Control/40Non-Fossil Liquid44076422.61696640017.4021234OHAmericasStyrenicsH2210Process Heater/Natural gas/Styrene Distillate/Tar/Vent Gas for Air Pollution Control/40Non-Fossil Liquid41476043.70151140017.4021234OHCognisOleochemBoiler #1 (B027)Boiler/Animal Fat/Oils/Tallow/Coal: Bituminous/Landfill Gas/Natural gas/No.4 Fuel oil/683 Bituminous over 400 MMBtu/hr125911194072.5555400 13.46189026OHCognisOleochemBoiler #7 (B042)Boiler/Animal Fat/Oils/Tallow/Landfill Gas/Natural gas/No. 2 Distillate/225Distillate Liquids40220.3971169205.3555335017.24105716OHCognisOleochemBoiler #9 (B044)Boiler/Animal Fat/Oils/Tallow/Landfill Gas/Natural gas/No. 2 Distillate/225Distillate Liquids40220.3971169205.3555335017.24105716OHSauderWoodArchboldB008Boiler/Wood: Plywood, Particleboard (containing glues or resins)/63.75Biomass (dry)15593.2964527752.0987540012.8694463OHSauderWoodArchboldB009Boiler/Wood: Plywood, Particleboard (containing glues or resins)/63.75Biomass (dry)15593.2964527752.0987540012.8694463OHSmurfitCoshoctonB006Boiler/Natural gas/Wood: Unadulterated and Wood: Adulterated andIndustrial Sludge and Hydro pulper refuse and Natural gas/644 Biomass (wet)161530.5462287276.889400 12.92853902OKLafargeTulsaPlantKiln 1Kiln/Coal: Bituminous/Tires (whole)/172Bituminous70116108858.160740013.46189026OKLafargeTulsaPlantKiln 2Kiln/Coal: Bituminous/Tires (whole)/172Bituminous71153110468.148640013.46189026OKLoneStarPryorKiln #1Kiln/Coal: Bituminous/Natural gas/Petroleum Coke/Tires (whole)/114Bituminous101083156935.784340013.46189026OKLoneStarPryorKiln #2Kiln/Coal: Bituminous/Natural gas/Petroleum Coke/Tires (whole)/114Bituminous93469145114.715940013.46189026OKLoneStarPryorKiln #3Kiln/Coal: Bituminous/Natural gas/Petroleum Coke/Tires (whole)/176Bituminous72517112585.818340013.46189026OKPanPacificProductsEU 200Other - WoodProducts Unit/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/45 Biomass (dry)5175677149.2778400 12.8694463ORAshGroveDurkeerotary cement kilnKiln/Coal: Sub-bituminous/Natural gas/Tires (whole)/Used Petroleumbased Oils/417 Subituminous over 400 MMBtu/hr136408209294.4874400 13.46189026ORBoiseBuildingB2Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/80 Biomass (dry)1171617464.27349400 12.8694463ORFlakeboardAlbanyGDGrain Dryer/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/75 Biomass (dry)18345.0546532649.52794400 12.8694463ORFlakeboardEugeneBoiler-2Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/51 Biomass (dry)864212882.06312400 12.8694463ORFlakeboardEugeneDryer-1Dryer/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/43 Biomass (dry)10517.8313318719.06269400 12.8694463ORGeorgiaPacificWaunaMillEU35 - Fluidized Bed BoilerBoiler/Hog Fuel/Industrial Sludge/Natural gas/179Biomass (dry)5683284715.7383840012.8694463ORIPSpringfield#3 Lime KilnKiln/Natural gas/Petroleum Coke/Rectified methanol/90Bituminous3085847908.396440013.46189026ORPacificWoodLaminatesBrookings Riley Hogged Fuel Boiler (PH2)Boiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/86 Biomass (dry)2334534798.86178400 12.8694463ORRoseburgForestDillardGreen Dryer BurnerOther/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/135 Biomass (dry)33021.0983658769.15029400 12.8694463ORSierraPineSPMDBL01Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/103.5 Biomass (dry)1816027069.92203400 12.8694463ORSierraPineSpringfieldSPSPCU01Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/20 Biomass (dry)4892.0145728706.540784400 12.8694463ORSierraPineSpringfieldSPSPCU03Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/30 Biomass (dry)7338.02185813059.81118400 12.8694463ORSierraPineSpringfieldSPSPCU04Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/30 Biomass (dry)7338.02185813059.81118400 12.8694463ORSPNewsprintB10-EUBoiler/Alternative Solid Fuel/Biomass/Industrial Sludge/Natural gas/TireDerived Fuel (TDF)/567 Biomass (dry)144333215147.7454400 12.8694463ORStimsonLumberForestGroveBoiler 1Boiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/76Biomass (dry)4431766060.4479540012.8694463ORStimsonLumberForestGroveBoiler 3Boiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/76Biomass (dry)4431766060.4479540012.8694463ORTimberProductsRD-1Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/35 Biomass (dry)2733540746.49332400 12.8694463ORTimberProductsRD-2Other/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/35 Biomass (dry)2733540746.49332400 12.8694463PAAppletonPapers#036Boiler/Coal: Bituminous/Industrial Sludge/Wood: Bark/180Bituminous5145279881.4832940013.46189026PACraftMasterNo2 Boiler Source ID 032Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/161 Biomass (dry)39380.7173170087.65331400 12.8694463PACraftMasterNo3 Boiler Source ID 033Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/273.2 Biomass (dry)5420680801.33225400 12.8694463PAEastmanChemicalWElizabeth#3 BoilerBoiler/Natural gas/Process coproduct liquid/15.1Residual Liquids2672.1671374787.12701140017.4021234PAEastmanChemicalWElizabeth#4 BoilerBoiler/Natural gas/Process coproduct liquid/15.1Residual Liquids2672.1671374787.12701140017.4021234PAEastmanChemicalWElizabethTrane BoilerBoiler/Natural gas/Process coproduct liquid/38Residual Liquids6724.65902212047.074640017.4021234PALafargeWhitehallPlantKiln 2Kiln/Coal: Bituminous and Petroleum Coke/No. 2 Distillate/Plastics/Tires(whole)/Bituminous64871100715.0685400 13.46189026PALehighCementEvansville121Kiln/Coal: Bituminous/Tires (whole)/Waste Derived Liquid Fuel/Wood:Treated/260 Bituminous97810151854.3085400 13.46189026PAMerisolBoiler #4Boiler/Natural gas/Process coproduct liquid/25Non-Fossil Liquid5682.68591810344.6008740017.4021234PANevilleChemB013 - Boiler 6Boiler/Natural gas/Process coproduct liquid/47.5Non-Fossil Liquid10797.1032419654.7416640017.4021234PAPHGlatfelterPB5Boiler/Coal: Bituminous/Industrial Sludge/Wood: Unadulterated Timber/545Bituminous over 400 MMBtu/hr140654216796.635940013.46189026PAProctorGambleMehoopanyPABoiler #3 (033A)Boiler/Natural gas/Paper and Paper Residues/156Natural Gas2746735219.8630335016.6716957PAValleyProteinsB-1Boiler/Animal Fat/Oils/Tallow/No. 6 Residual oil/33.5Non-Fossil Liquid7614.7991313861.7651740017.4021234PAValleyProteinsB-2Boiler/Animal Fat/Oils/Tallow/No. 6 Residual oil/33.5Non-Fossil Liquid7614.7991313861.7651740017.4021234PAYorktowneMifflinburg033 #2Boiler/Wood: Plywood, Particleboard (containing glues or resins)/5Biomass (dry)1223.0036432176.63519640012.8694463PAYorktowneMifflinburg033 #3Boiler/Wood: Plywood, Particleboard (containing glues or resins)/5Biomass (dry)1223.0036432176.63519640012.8694463PAYorktowneRedLion32Process Heater/Wood: Plywood, Particleboard (containing glues or resins)/14.145Biomass (dry)3459.8773066157.70096940012.8694463Table 4C. Fuel Categories and Calculated Flow Rates by Unit (87 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)SC3VGeorgetown01SB102Boiler/Natural gas/Process coproduct liquid/33.5Residual Liquids54518072.23706940017.4021234SCBASFSenecaID 05 16-01Other - MetalRecovery Unit/Natural gas/Used Solvents/12Non-Fossil Liquid949413836.2435840017.4021234SCBowaterCoatedPaperCombination Boiler No. 1Boiler/Natural gas/No. 6 Residual oil/Noncondensable Gas (includes stripperoffgas)/Paper and Paper Residues/Tire Derived Fuel (TDF)/UsedPetroleum-based Oils/Wood: Bark/Wood: Unadulterated Lumber/405 Biomass (wet)101583.651180663.261400 12.92853902SCBowaterCoatedPaperCombination Boiler No. 2Boiler/Natural gas/No. 6 Residual oil/Noncondensable Gas (includes stripperoffgas)/Paper and Paper Residues/Tire Derived Fuel (TDF)/UsedPetroleum-based Oils/Wood: Bark/Wood: Unadulterated Lumber/720 Biomass (wet)180593.1573321179.1306400 12.92853902SCChesterWoodProductsBoilerBoiler/Used Petroleum-based Oils (on-spec)/Wood: Bark/Wood: Plywood,Particleboard (containing glues or resins)/Wood: UnadulteratedTimber/Wood: Unadulterated Timber from Land Clearing Operations142 Biomass (wet)35616.983863343.66187400 12.92853902SCCogenSouthB001 - Main BoilerBoiler/Coal: Bituminous/Industrial Sludge/No. 2 Distillate/Wood: Bark/1337Bituminous324449503721.281440013.46189026SCCryovacBL06Boiler/Plastics/21Non-Fossil Solid63479710.88694340013.46189026SCGPProsperityPlyB, Wood Fired BoilerBoiler/Paper and Paper Residues/Wood: Bark and Wood: UnadulteratedLumber/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/200 Biomass (wet)50164.7659189216.42517400 12.92853902SCGPRussellvilleWood-fired boilerBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/248.67 Biomass (dry)60824.86318108252.7748400 12.8694463SCHartsvilleOilMillCB-600 h.p. backup boilerBoiler/Natural gas/No. 6 Residual oil/Vegetable Oil/29.291Residual Liquids5183.4733539286.07531640017.4021234SCHartsvilleOilMillCB-600 h.p. primary boilerBoiler/Natural gas/No. 6 Residual oil/Vegetable Oil/25.106Residual Liquids4442.8760377959.31196940017.4021234SCInternationalPaperEastoverNo. 2 Power BoilerBoiler/Rectified methanol/Tire Derived Fuel (TDF)/Used Petroleum-basedOils/Wood: Bark and Wood: Unadulterated Lumber/500 Biomass (wet)159132237378.0463400 12.92853902SCIPGeorgetownPB01Boiler/Coal: Bituminous/Industrial Sludge/Knots and Knotter Rejects/No. 6Residual oil/Paper and Paper Residues/Screen rejects/Tire DerivedFuel (TDF)/Wood: Bark and Wood: Unadulterated Lumber and Wood:Unadulterated Timber/592 Biomass (wet)275884411537.6224400 12.92853902SCIPGeorgetownPB02Boiler/Coal: Bituminous/Industrial Sludge/Knots and Knotter Rejects/No. 6Residual oil/Paper and Paper Residues/Screen rejects/Tire DerivedFuel (TDF)/Wood: Bark and Wood: Unadulterated Lumber and Wood:Unadulterated Timber/592 Biomass (wet)275884411537.6224400 12.92853902SCMilliken2324UTBH01Boiler/Coal: Bituminous/Industrial Sludge/88Bituminous2084632364.3279340013.46189026SCMilliken2324UTBH03Boiler/Coal: Bituminous/Industrial Sludge/88Bituminous2249334921.3675640013.46189026SCMilliken2324UTBH04Boiler/Coal: Bituminous/Industrial Sludge/88Bituminous1891029358.6031440013.46189026SCMilliken-BarnwellB04Boiler/Coal: Bituminous/Industrial Sludge/50Bituminous13352.3468722816.1731440013.46189026SCMilliken-DeweyD30Boiler/Anhydrides Waste/Industrial Sludge/Natural gas/10.46Residual Liquids13552006.58250440017.4021234SCMilliken-Pendleton2325BOI2Boiler/Coal: Bituminous/Industrial Sludge/44Bituminous11750.0652520078.2323740013.46189026SCNorboardCBKiln/Hog Fuel/Natural gas/Paint Rags/Residues/Used Petroleum-basedOils/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Timber/297 Biomass (dry)107811160706.7932400 12.8694463SCRoseburgForestRussellvilleBoilerBoiler/No. 2 Distillate/Wood: Plywood, Particleboard (containing glues orresins)/30.8 Biomass (dry)1214718106.73695400 12.8694463SCRoseburgForestRussellvilleWood Burner - Core DryerOther/Wood: Plywood, Particleboard (containing glues or resins)/18Biomass (dry)4402.8131157835.88670540012.8694463SCRoseburgForestRussellvilleWood Burner - Face DryerOther/Wood: Plywood, Particleboard (containing glues or resins)/15.6Biomass (dry)3815.7713666791.10181140012.8694463SCSonocoHartsvilleBoiler Number 9Boiler/Coal: Bituminous/Fly Ash/Hydro pulper refuse/Natural gas/Paper andPaper Residues/Plastics/Wood: Unadulterated Lumber/180 Bituminous48068.4487482138.22332400 13.46189026TNArborCraftB-1Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/17.14 Biomass (dry)4192.4564887461.505452400 12.8694463TNArborCraftB-2Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/17.14 Biomass (dry)4192.4564887461.505452400 12.8694463TNArmstrongHardwoodBoiler #5Boiler/Wood: Painted or Varnished/48.96Biomass (dry)2613238953.2600540012.8694463TNArmstrongHardwoodBoiler #6Boiler/Wood: Painted or Varnished/48.96Biomass (dry)2646739452.622640012.8694463TNArmstrongHardwoodBoiler #7Boiler/Wood: Painted or Varnished/53.5Biomass (dry)13086.1389823289.996640012.8694463TNBowaterNewsprintBubbling Fluidized Bed BoilerBoiler/Industrial Sludge/Natural gas/Noncondensable Gas (includes stripperoffgas)/Tire Derived Fuel (TDF)/Wood: Bark/Wood: Plywood,Particleboard (containing glues or resins)/Wood: UnadulteratedLumber and Screen Rejects/877 Biomass (wet)82576123179.0561400 12.92853902TNCemexKnoxvilleOOKKiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/Bituminous163899254460.375340013.46189026TNKimberlyClark2397WBBoiler/Deinking Residuals/Wood: Unadulterated Lumber/125.66Biomass (dry)30736.5275654703.1957440012.8694463TNPackagingCorpCounceCombination Boiler # 2Unknown/Coal: Bituminous/Corrugate Cardboard or Container Scraps/Wood:Bark/Wood: Plywood, Particleboard (containing glues or resins)/Bituminous400 13.46189026TXArmstrongCenter Wood Boiler #2Boiler/Wood: Plywood, Particleboard (containing glues or resins)/8.2Biomass (dry)2005.7259753569.68172140012.8694463TXArmstrongCenterWood Boiler #3Boiler/Wood: Plywood, Particleboard (containing glues or resins)/7Biomass (dry)1712.20513047.28927440012.8694463TXAshGroveMidlothianKiln 1Kiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/221Bituminous5634387474.9749940013.46189026TXAshGroveMidlothianKiln 2Kiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/217Bituminous65384101511.523440013.46189026TXAshGroveMidlothianKiln 3Kiln/Coal: Bituminous/Petroleum Coke/Tires (whole)/216Bituminous65159101162.201140013.46189026TXCemexBalconesPlant1Kiln/Natural gas/Petroleum Coke/Tire Derived Fuel (TDF)/Bituminous40013.46189026TXChemtradePRO-001Other/Alternative Solid Fuel/Natural gas/Sulfur/Sulfuric Acid/Waste DerivedLiquid Fuel/130Non-Fossil Liquid3703153967.7624400 17.4021234TXChevronBaytownBF-801ABoiler/Natural gas/Petrochemical process gas/Process coproduct liquid/660Natural Gas111229.1555204147.655935016.6716957TXChevronBaytownBF-801BBoiler/Natural gas/Petrochemical process gas/Process coproduct liquid/660Natural Gas111229.1555204147.655935016.6716957TXChevronBaytownBF-801CBoiler/Natural gas/Petrochemical process gas/Process coproduct liquid/660Natural Gas111229.1555204147.655935016.6716957TXGPClevelandPlyLumberGRP-SBOILBoiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Scrap Lumber/Wood: Unadulterated Lumber/289.8 Biomass (wet)6672399531.0521400 12.92853902Table 4C. Fuel Categories and Calculated Flow Rates by Unit (88 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)TXLehighCementCompanyWacoKILN1Kiln/Flexicoke/Natural gas/Petroleum Coke/Used Petroleum-based Oils(on-spec)/144 Bituminous3183949431.44186400 13.46189026TXLoneStarMarynealKiln 1Kiln/carbon black/Coal: Bituminous/Natural gas/Petroleum Coke/Tires(whole)/Bituminous79050122728.5869400 13.46189026TXLoneStarMarynealKiln 2Kiln/carbon black/Coal: Bituminous/Natural gas/Petroleum Coke/Tires(whole)/Bituminous120251186694.9438400 13.46189026TXLoneStarMarynealKiln 3Kiln/carbon black/Coal: Bituminous/Natural gas/Petroleum Coke/Tires(whole)/Bituminous400 13.46189026TXLPCarthageTOH Primary Wood BurnerProcess Heater/Wood: Adulterated/32Biomass (dry)7827.22331613930.4652540012.8694463TXLPJasperOSBSuspension Burner #1Other/Wood: Plywood, Particleboard (containing glues or resins)/125.9642Biomass (dry)30810.935154835.6222340012.8694463TXLPJasperOSBSuspension Burner #2Other/Wood: Plywood, Particleboard (containing glues or resins)/125.9642Biomass (dry)30810.935154835.6222340012.8694463TXLPJasperOSBSuspension Burner #3Process Heater/Wood: Plywood, Particleboard (containing glues or resins)/125.9642Biomass (dry)30810.935154835.6222340012.8694463TXLPJasperOSBSuspension Burner #4Other/Wood: Plywood, Particleboard (containing glues or resins)/125.9642Biomass (dry)30810.935154835.6222340012.8694463TXLPJasperOSBSuspension Burner #5Other/Wood: Plywood, Particleboard (containing glues or resins)/125.9642Biomass (dry)30810.935154835.6222340012.8694463TXLPJasperOSBThermal Oil Heater - WoodProcess Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/34 Biomass (dry)8316.42477314801.11933400 12.8694463TXLyondellPasadenaB-1780Process Heater/Process coproduct liquid/60Non-Fossil Liquid1086515834.2939340017.4021234TXNorbordTexasNacogdochesCore McConnellProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)96868144394.780240012.8694463TXNorbordTexasNacogdochesSurface McConnellProcess Heater/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)96868144394.780240012.8694463TXSterlingChemTexasCity954H1-3Boiler/Natural gas and Process gas/Petrochemical process gas/365Natural Gas61513.09358112899.8435016.6716957TXSterlingChemTexasCity954H1-9Boiler/Natural gas and Process gas/Petrochemical process gas/539Natural Gas90837.14367166720.585635016.6716957TXTiconaPolymersBishopPower Boiler 16 (PB-16)Boiler/Natural gas/Used Petroleum-based Oils/129Residual Liquids22828.4477340896.6479740017.4021234UTAshGroveLeamingtonrotary cement kilnKiln/Coal: Sub-bituminous/Natural gas/Tires (whole)/394Bituminous21886673398001.36840013.46189026VAAmericanofMartinsvilleB01Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/48 Biomass (dry)54668147.808031400 12.8694463VAAmericanofMartinsvilleB02Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/14 Biomass (dry)3424.4102016094.578549400 12.8694463VAATCPanelsBabcock & Wilcox BoilerBoiler/LPG/Wood: Plywood, Particleboard (containing glues or resins)/46Biomass (dry)11251.6335220025.043840012.8694463VAATCPanelsCoen BurnerProcess Heater/LPG/Wood: Plywood, Particleboard (containing glues or resins)/40Biomass (dry)9784.02914417413.0815740012.8694463VABassett FurnitureBL2Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/75 Biomass (dry)1332919868.66689400 12.8694463VABassettFiberboardBL2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/35 Biomass (dry)56198375.875105400 12.8694463VABCVaughanB1Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/28 Bituminous857613314.61558400 13.46189026VABearIslandPaperCoAshlandUnit Ref #2 (Combo Boiler)Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Industrial Sludge/243Bituminous5594786860.1676440013.46189026VAGeorgiaPacificBrooknealGladys5600Process Heater/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/240 Biomass (wet)60197.7191107059.7102400 12.92853902VAGeorgiaPacificEmporiaWWBBoiler/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/179.4 Biomass (dry)43881.3707178097.67083400 12.8694463VAGPBigIsland2703PWR05 - No. 5 Power BoilerBoiler/Coal: Bituminous/Corrugate Cardboard or Container Scraps/Wood:Bark/334 Biomass (wet)87180130046.8672400 12.92853902VAGPSkippers3000 - Wellons Wood Fuel BurnerBoiler - PCWPMACT unit/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/260 Biomass (dry)63596.18944113185.0302400 12.8694463VAGreifBLR05Boiler/Corrugate Cardboard or Container Scraps/Naturalgas/Noncondensable Gas (includes stripper offgas)/Wood: Bark/244 Biomass (wet)6088190816.50979400 12.92853902VASamMooreB002Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/12.6 Biomass (dry)3081.969185485.120694400 12.8694463VASmurfitStoneWestptPB10Boiler/Industrial Sludge/No. 6 Residual oil/Wood: Bark/659Biomass (wet)165292.9037293968.120940012.92853902VAStanleyFurnitureFB-1Boiler/No. 2 Distillate/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/37 Biomass (dry)1757226193.42896400 12.8694463VAStanleyFurnitureFB-2Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/110 Bituminous2488338631.94723400 13.46189026VATGVaughanB1Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/28 Bituminous958514881.13227400 13.46189026VAThomasvilleESBL2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/69 Biomass (dry)1264718852.05418400 12.8694463VAVaughanBassettGalaxB-1Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/18.7 Bituminous4993.777738533.248756400 13.46189026VAVaughanBassettGalaxB-2Boiler/Wood: Unadulterated Lumber and Wood: Plywood, Particleboard(containing glues or resins)/22 Biomass (dry)5381.2160299577.194862400 12.8694463VAVaughanBassettGalaxB-3Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/27 Bituminous7210.2673112320.7335400 13.46189026VAVaughanBassettGalaxB-4Boiler/Coal: Bituminous/Wood: Unadulterated Lumber and Wood: Plywood,Particleboard (containing glues or resins)/28 Bituminous7477.31424812777.05696400 13.46189026WAAshGroveSeattlerotary cement kilnKiln/Coal: Sub-bituminous/Natural gas/Tires (whole)/288Bituminous114017177016.385840013.46189026WAGPCamasNo. 3 Power BoilerBoiler/Hog Fuel/Industrial Sludge/Natural gas/276Biomass (dry)5340379604.3527740012.8694463WAJeldWenWhiteSwanBoiler 1Boiler/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/47.3Biomass (dry)11569.6144620590.9689540012.8694463WAKimberlyClarkEverettNo. 14 Cogeneration BoilerBoiler/Hog Fuel/Industrial Sludge/Natural gas/Paper and Paper Residues/435Biomass (dry)150173223853.050740012.8694463WANipponPaper#8 Hog Fuel BoilerBoiler/Hog Fuel/Industrial Sludge/No. 6 Residual oil/Wood: Plywood,Particleboard (containing glues or resins)/Wood: UnadulteratedLumber/161 Biomass (dry)5905588029.41881400 12.8694463WAWeyerhaeuserLongviewNCG Thermal OxidizerOther/Natural gas/Noncondensable Gas (includes stripper offgas)/Rectifiedmethanol/Red oil (steam stripper steam condensate, incl terpenes,terpenoids, methanol, TRS)/Turpentine/18Non-Fossil Liquid4091.5338617448.112629400 17.4021234WAWeyerhaeuserLongviewNo. 11 Hog Fuel BoilerBoiler/Coal: Bituminous/Hog Fuel/Industrial Sludge/No. 6 Residual oil/632.5Bituminous over 400 MMBtu/hr146216.6712251666.551740013.46189026Table 4C. Fuel Categories and Calculated Flow Rates by Unit (89 of 123)Appendix AFacilityIDUnitIDOriginalClassificationFuel (Concatenated)Design Capacity(mmBtu/hr)Fuel CategoryFlue Gas Flow (dscfm)Flue Gas Flow (acfm)Temperature (deg F)Moisture (%)WIAlgomaB02Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/21 Biomass (dry)5136.6153019141.867823400 12.8694463WIAlgomaB03Boiler/Natural gas/Wood: Plywood, Particleboard (containing glues orresins)/34 Biomass (dry)8316.42477314801.11933400 12.8694463WIAmericanAsphaltP01Other/Used Petroleum-based Oils/126Residual Liquids2821341779.8613940017.4021234WIAshlandB20BoilerWood: Plywood, Particleboard (containing glues or resins) and Wood:Unadulterated Lumber20.7 Biomass (dry)5063.2350829011.269711400 12.8694463WIFlambeauRiverPaperB24Boiler/Coal: Bituminous/Paper Pellets/Wood: Bark/Wood: UnadulteratedTimber/249 Bituminous6276497443.85869400 13.46189026WIFoxValleyEnergyP10Other/Coal: Sub-bituminous/Municipal Sludge/Natural gas/Tire Derived Fuel(TDF)/400 Bituminous over 400 MMBtu/hr92469.04108159156.7125400 13.46189026WIGPGreenBay2818B10 - Wastepaper Sludge-Fired Boiler 10Boiler/Deinking Residuals/Natural gas/95Residual Liquids2584538273.1548440017.4021234WIGPHardboardPhillipsB22 Fluidized BedPCWP MACTunit/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/36 Biomass (dry)8805.6262315671.77341400 12.8694463WILaminatedProductsCrestwood FurnaceBoiler/Wood: Plywood, Particleboard (containing glues or resins)/4.3Biomass (dry)1051.7831331871.90626940012.8694463WILPHaywardCore Dryer Line 1Other/No. 2 Distillate/Wood: Plywood, Particleboard (containing glues orresins)/41 Biomass (dry)6428595825.43711400 12.8694463WILPHaywardCore Dryer Line 2Other/No. 2 Distillate/Wood: Plywood, Particleboard (containing glues orresins)/Biomass (dry)3876657785.93599400 12.8694463WILPHaywardSurface Dryer Line 1Other/No. 2 Distillate/Wood: Plywood, Particleboard (containing glues orresins)/41 Biomass (dry)6428595825.43711400 12.8694463WILPHaywardSurface Dryer Line 2Other/No. 2 Distillate/Wood: Plywood, Particleboard (containing glues orresins)/41 Biomass (dry)3876657785.93599400 12.8694463WIMarshfieldDoorSystemsP03Process Heater/Natural gas/Wood: Plywood, Particleboard (containing glues orresins) and Natural gas/27 Biomass (dry)6604.21967211753.83006400 12.8694463WIPCATomahawkB24Boiler/Coal: Bituminous/Hog Fuel/Hydro pulper refuse/250.6Biomass (dry)61296.94259109092.95640012.8694463WIPCATomahawkB27Boiler/Coal: Bituminous/Hog Fuel/Hydro pulper refuse/122Bituminous32579.7263755671.4624740013.46189026WIThilmanyLLCB07Boiler/Paper Pellets and Wood: Bark/Wood: Bark/204Biomass (wet)4497467087.9537440012.92853902WIThilmanyLLCB11Boiler/Coal: Bituminous/Coal: Bituminous and Petroleum Coke/Coal: Subbituminous/Paper and Paper Residues/Tire Derived Fuel (TDF)/379 Bituminous101210.7893172946.5924400 13.46189026WIThilmanyPapersNicoletMillB23Boiler/Coal: Bituminous/Paper and Paper Residues/105Bituminous28039.9284347913.963640013.46189026WIThilmanyPapersNicoletMillB24Boiler/Coal: Bituminous/Paper and Paper Residues/105Bituminous28039.9284347913.963640013.46189026WVArmstrongHardwoodFlooringWV Boiler 01Boiler/Wood: Stained/39.333125Biomass (dry)9620.91103417122.7728540012.8694463WVArmstrongHardwoodFlooringWV Boiler 02Boiler/Wood: Stained/39.333125Biomass (dry)9620.91103417122.7728540012.8694463WVGPMtHopeOSB5600 - Wellons Energy SystemProcess Heater/Wood: Bark/Wood: Plywood, Particleboard (containing glues orresins)/Wood: Unadulterated Lumber/240 Biomass (dry)58704.17487104478.4894400 12.8694463WVJELD-WENCraigsvilleWood Fired BoilerBoiler/Hog Fuel/Natural gas/Wood: Plywood, Particleboard (containing gluesor resins)/62.5 Biomass (dry)15287.5455427207.93995400 12.8694463WVKoppersFollansbeeBoiler #2Boiler/Process coproduct liquid/50Non-Fossil Liquid11365.3718420689.2017540017.4021234WVKoppersFollansbeeBoiler #3Boiler/Natural gas/Process coproduct liquid/75Non-Fossil Liquid973514187.4690640017.4021234WVWeyerhaeuserBuckhannon001-01Process Heater/Hog Fuel/Wood: Plywood, Particleboard (containing glues or resins)/116Biomass (dry)3420450985.6615240012.8694463WVWeyerhaeuserHeaters3800-00-10Other/Hog Fuel/No. 2 Distillate/Paint Residues and Deinking residuals/UsedPetroleum-based Oils/Wood: Plywood, Particleboard (containing gluesor resins)/175 Biomass (dry)42805.1275176182.23186400 12.8694463WVWeyerhaeuserHeaters3900-00-10Other/Deinking Residuals and Paint Residues/Hog Fuel/No. 2Distillate/Used Petroleum-based Oils/Wood: Plywood, Particleboard(containing glues or resins)/175 Biomass (dry)42805.1275176182.23186400 12.8694463Notes:Fuel categories assigned based on reported fuel types. Flow rates in acfm and dscfm calculated based on these fuel categories in addition to reported unit capacities.This list also contains units not included in the final inventory used for the "proposed" and "alternative" approaches.

# Table 5A. Control Costs: Fabric Filter Cost Algorithm Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Exhaust gas flow rate, dscfm (Q)

4. PM concentration, gr/dscf (PM)

5. Water vapor in gas from incinerator (10% by weight)

a. lb/min = Q / (385 ft 3 

# /lb-mol) x (29 lb/lb-mol) x moisture content (0.10)



# b. scfm = (lb/min) / (18 lb/lb-mol) x (385 ft 3 

# /lb-mol)



# 6. Enthalpy change in quench (1800°F to 300°F)

a. Dry gas from incinerator, Btu/lb air = [7.010 x (300°F - 77°F) - 7.554 x (1800°F - 77°F)] / (29 lb/lb-mol)

b. Water vapor from incinerator, Btu/lb water vapor = [8.154 x (300°F - 77°F) - 9.215 x (1800°F - 77°F)] / (18 lb/lb-mol)

c. Total gas stream, Btu/yr = [(Btu/lb air) x Q / (385 ft3/lb-mol) x (29 lb/lb-mol) x (60 min/hr) x H] + [(Btu/lb water vapor) x Q x (0.00753 lb



# water vapor/ft3) x (60 min/hr) x H]

d. Cooling water

i. Heat of vaporization at 77°F, Btu/lb

ii. Sensible heat for vapor, Btu/lb

iii. Total, Btu/lb water

7. Cooling water evaporated, lb/yr

a. lb/yr = [enthalpy change (total gas stream, Btu/yr)] / [enthalpy change (cooling water, Btu/lb)]

b. scfm = [cooling water evaporated (lb/yr)] / (18 lb/lb-mol) x (385 ft3/lb-mol) / (H * 60 min/hr)

8. Actual gas flow into fabric filter, acfm (AQ) = [Q + (water vapor in gas from incinerator, scfm) + (water vapor added in quench, i.e., cooling water

evaporated, scfm)] x [(300°F + 460°F)/528°R]

9. Operating labor rate, $/hr (LR)

10. Electricity cost, $/kWh (EC)

11. Water cost, $/1,000 gal (WC)

12. Compressed air cost, $/1,000 ft 3 

# (CAC)



# 13. Dust disposal cost, $/ton (DDC)

14. Capital recovery factors = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life



# a. Bag CRF, 2-yr life, 7% interest

b. Cage CRF, 4-yr life, 7% interest

c. Equipment CRF, 20-yr life, 7% interest

15. Cost index

a. 2008

b. 1989

B. Total Capital Investment

1. $ = (47.0 x Q + 306,720) x (1.4 retrofit cost factor) x (525.4/357.5)

2. $/dscfm = $ / Q

C. Direct Annual Operating Costs, $/yr

1. Electricity = (0.746 kW/hp) x hp (0.0072 x Q + 3.20) x H x EC

3. Evaporative cooler water = (0.1007 x Q + 23.1506) gal/min x (60 min/hr) x H x WC

4. Operating labor = (1 hr/shift) x (1 shift/8 hr) x H x LR

5. Supervisory labor = 0.15 x (operating labor)

6. Maintenance labor = (0.5 hr/shift) x (1 shift/8 hr) x H x (LR x 1.1)

7. Maintenance materials = 0.02 x TCI

8. Compressed air = AQ x (2 ft 3 

# air/1,000 ft 3 

# filtered) x (60 min/hr) x H x CAC



# 9. Dust disposal = (PM gr/dscf x Q x 60 min/hr x 1 lb/7,000 gr) x (1 ton/2,000 lb) x H x DDC

10. Bag replacement

a. Bag cost = AQ x ($2.5/ft 2 

# ) x (525.4/317.4) x (1.08 taxes and freight ratio)/(3.5 ft/min G/C ratio)



# b. Bag replacement labor cost = AQ x (0.15 hr/bag)/(18 ft 2 

# bag area)/(3.5 ft/min G/C ratio) x LR



# c. Bag replacement cost = Bag CRF x [(total bag cost) + (bag replacement labor cost)]

11. Cage replacement

a. Number of bags = AQ/(3.5 ft/min G/C ratio)/(18 ft 2 

# bag area)



# b. Cage replacement labor cost = bag replacement labor cost

c. Cage replacement cost = Cage CRF x [single-cage cost (4.941+ 0.163 x 18 ft 2 

# bag area) x (number of bags) x (525.4/317.4) + (cage

replacement labor cost)]



# D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (labor + maintenance materials)

2. Property taxes, insurance, and administration = 0.04 x TCI

3. Capital recovery = Equipment CRF x (TCI - bag replacement cost - cage replacement cost)

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs

2. ($/yr) / dscfm = ($/yr) / Q



# Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); and Dry Injection Fabric Filter Cost

Memorandum (IV-B-32).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates

6. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey 3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

4. Water cost: Air Compliance Advisor, version 7.5.

5. Compressed air cost: P2Pays.org. Energy Tips – Compressed Air. Compressed Air Tip Sheet #1. August 2004.Table 5B. Control Costs: Fabric Filter Costs For Energy Recovery Units (91 of 123)Appendix Aa. lb/min b. scfmBag CRF, 2-yr life, 7%interestCage CRF, 4-yr life, 7%interestEquipmentCRF, 20-yrlife, 7%interest2008 1989ALIPRiverdaleNo. 2 Bark Boiler / BK0266784001612062404720.00143862.1 18440.2 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5ARDomtarIndustriesPB1580804947008701220.00806251.4 5377.2 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5ARDomtarIndustriesPB282085201895623262710.008061013.8 21683.7 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5ARDomtarIndustriesPB379081601981513524050.008061059.7 22666.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5ARPlantersCottonOilBoiler #3 (SN-72)2587606115108830.0202732.7 699.5 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5CAWheelabratorShastaBoiler#13398202875921306610.00824468.4 10019.6 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5CAWheelabratorShastaBoiler#23398186818031220250.00616437.5 9357.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5CAWheelabratorShastaBoiler#33398035861541285170.00756460.8 9855.1 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5LADeltechHB-5075021608848131030.0202747.3 1012.1 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5LADeltechHB-512194216034331508400.02027183.6 3927.1 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5LAInternationalPaperRedRiverMillEQT011 Hogged Fuel Boiler No. 294083001813542705260.00633969.9 20744.8 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5LAIPMansfield1-78 - No. 1 Power Boiler / EQT00576087001081611667140.00428578.5 12372.5 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5LAIPMansfield2-78 - No. 2 Power Boiler76087001649052541760.00428881.9 18863.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MDSeverstalSparrows1BLR65069001095441404640.02027585.8 12530.6 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MEBoralexBoiler #1585.982561257941875130.01397672.8 14389.5 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MEHuberEngineeredWoodLLCBoiler No.184840020546306270.00205109.9 2350.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MEHuberEngineeredWoodLLCDryer Furnace152800037179554210.00205198.8 4252.9 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MEPioneerPlasticsBoiler #5/Thermal Oxidizer39.5625028917442430.09515154.7 3307.8 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MIHermanMillerEUBBLR28823413009193920.0467669.6 1488.1 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5MNFibrominnEU-001563.580001694942528350.00327906.5 19388.2 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5NYBlackRiverGenE00001201.25739953743918350.00191287.4 6147.6 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5NYBlackRiverGenE00002201.25739953743918350.00191287.4 6147.6 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5NYBlackRiverGenE00003201.25739953743918350.00191287.4 6147.6 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5OKIPValliantBark Boiler EUG-D190083382257413367400.047261207.3 25822.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5ORGPToledoEU11 - Hog Fuel Boiler #4296.6860040253600020.00292215.3 4604.5 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5PAKimberlyClarkChesterBoiler #10 (ID 035)9758001631832515220.00990872.7 18666.4 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5TNEastman_NO_CBIDATABoiler 18246370061504954870.02836328.9 7035.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5TNEastman_NO_CBIDATABoiler 19246550052418813820.02362280.3 5996.1 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5TNEastman_NO_CBIDATABoiler 20246550052207810540.02164279.2 5971.9 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5TNPackagingCorpCounceCombination Boiler #286085661803182779330.00190964.4 20626.4 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5TNTempleInland24265000F5278544953961423030.06872510.2 10912.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5TXInternationalPaperQueenCityPB02204.084002476813694670.037791324.6 28332.0 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WAEmeraldKalamaU-253868811681172980.0081262.5 1336.2 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WAEmeraldKalamaU-753868811542170920.0081261.7 1320.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WALongviewFPP#12 Power Boiler316.257000975281453780.00588521.6 11156.1 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WALongviewFPP#13 Power Boiler316.2570001189361772900.00731636.1 13605.0 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WALongviewFPP#20 Power Boiler90080001048121562360.00274560.5 11989.3 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WAPortTownsendPaper#10 Power Boiler204.07399990221537350.04613529.6 11327.0 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WINSPWAshlandB202758200685671060250.05117366.7 7843.2 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5WINSPWAshlandB212758200712341101500.05603381.0 8148.4 51.26 0.070 0.31 42.14 0.5531 0.2952 0.0944 575.4 357.5

PM, gr/dscf (PM) Operating labor rate, $/hr (LR)Water vapor in gasfrom incinerator (7.1%by weight)Capital recovery factors Cost IndexCombustor IDFacility NameInput Parameters

Design Capacity (mmbtu/hr) Annual operating hours, hr/yr (H) Exhaust gas flow rate, dscfm (Q) Actual gas flow into fabric filter, acfm (AQ) Dust disposal cost, $/ton (DDC)

Electricity cost, $/kWh (EC) Compressed air cost, $/1,000 ft3 (CAC)Table 5B. Control Costs: Fabric Filter Costs For Energy Recovery Units (92 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02ARDomtarIndustriesPB1ARDomtarIndustriesPB2ARDomtarIndustriesPB3ARPlantersCottonOilBoiler #3 (SN-72)CAWheelabratorShastaBoiler#1CAWheelabratorShastaBoiler#2CAWheelabratorShastaBoiler#3LADeltechHB-507LADeltechHB-512LAInternationalPaperRedRiverMillEQT011 Hogged Fuel Boiler No. 2LAIPMansfield1-78 - No. 1 Power Boiler / EQT005LAIPMansfield2-78 - No. 2 Power BoilerMDSeverstalSparrows1BLRMEBoralexBoiler #1MEHuberEngineeredWoodLLCBoiler No.1MEHuberEngineeredWoodLLCDryer FurnaceMEPioneerPlasticsBoiler #5/Thermal OxidizerMIHermanMillerEUBBLRMNFibrominnEU-001NYBlackRiverGenE00001NYBlackRiverGenE00002NYBlackRiverGenE00003OKIPValliantBark Boiler EUG-D1ORGPToledoEU11 - Hog Fuel Boiler #4PAKimberlyClarkChesterBoiler #10 (ID 035)TNEastman_NO_CBIDATABoiler 18TNEastman_NO_CBIDATABoiler 19TNEastman_NO_CBIDATABoiler 20TNPackagingCorpCounceCombination Boiler #2TNTempleInland24265000FTXInternationalPaperQueenCityPB02WAEmeraldKalamaU-2WAEmeraldKalamaU-7WALongviewFPP#12 Power BoilerWALongviewFPP#13 Power BoilerWALongviewFPP#20 Power BoilerWAPortTownsendPaper#10 Power BoilerWINSPWAshlandB20WINSPWAshlandB21Combustor IDFacility NameTotal Capital InvestmentElectricity OperatinglaborSupervisorylaborMaintenancelaborMaintenancematerialsCompressedairDustdisposalBag cost Bagreplacementlabor costBagreplacementcost$17,903,089 $111.06 510398.11 53824.05 8073.61 29603.23 358061.78 75357.80 349.52 336297.61 29349.65 202236.50$5,849,908 $124.44 143566.29 51574.97 7736.25 28366.24 116998.15 21056.23 550.82 98064.87 8558.40 58972.46$21,006,063 $110.81 608497.55 54592.97 8188.94 30026.13 420121.26 103705.60 2351.19 456286.35 39821.41 274393.13$21,956,118 $110.81 609131.46 52286.22 7842.93 28757.42 439122.36 107279.28 2353.88 492833.89 43011.02 296371.42$1,366,567 $223.48 21598.54 56130.80 8419.62 30871.94 27331.33 3556.67 196.15 15219.99 1328.29 9152.72$10,685,195 $121.99 271415.24 52555.34 7883.30 28905.44 213703.90 39980.76 1069.47 182728.43 15947.23 109885.88$9,952,582 $121.67 253071.71 52452.82 7867.92 28849.05 199051.64 37265.35 744.54 170650.82 14893.18 102622.86$10,501,480 $121.89 261547.08 51485.27 7722.79 28316.90 210029.60 38523.89 944.76 179729.38 15685.49 108082.36$1,658,936 $187.49 7544.78 13840.47 2076.07 7612.26 33178.72 1055.87 69.98 18324.54 1599.23 11019.68$4,435,287 $129.19 28234.52 13840.47 2076.07 7612.26 88705.74 4096.79 271.53 71099.21 6205.03 42756.34$20,066,835 $110.65 567178.07 53183.29 7977.49 29250.81 401336.70 83766.67 1721.62 378327.60 33017.73 227511.72$13,619,072 $125.91 355160.09 55746.34 8361.95 30660.49 272381.43 54109.75 727.53 233147.70 20347.46 140206.09$18,307,917 $111.02 540722.54 55746.34 8361.95 30660.49 366158.34 82496.94 1109.21 355462.22 31022.20 213761.36$13,170,514 $120.23 285264.41 44212.61 6631.89 24316.94 263410.29 36157.42 2767.66 196436.94 17143.61 118129.65$16,185,788 $128.67 391754.44 52901.35 7935.20 29095.74 323715.75 57754.42 2620.55 262234.84 22885.98 157697.98$2,926,136 $142.42 66276.94 53824.05 8073.61 29603.23 58522.73 9597.79 63.92 42831.85 3738.06 25757.43$4,751,446 $127.80 113136.85 51261.00 7689.15 28193.55 95028.93 16540.41 110.16 77505.26 6764.10 46608.69$3,843,403 $132.91 68978.59 40047.66 6007.15 22026.21 76868.05 10316.03 3105.87 61873.87 5399.91 37208.58$2,108,596 $162.08 41639.83 52760.38 7914.06 29018.21 42171.92 5956.93 904.65 27119.82 2366.82 16308.82$18,792,563 $110.87 511014.65 51261.00 7689.15 28193.55 375851.27 75458.97 800.16 353586.58 30858.51 212633.42$6,688,119 $124.45 150704.16 47410.02 7111.50 26075.51 133762.39 25349.27 137.40 128430.25 11208.47 77233.03$6,688,119 $124.45 150704.16 47410.02 7111.50 26075.51 133762.39 25349.27 137.40 128430.25 11208.47 77233.03$6,688,119 $124.45 150704.16 47410.02 7111.50 26075.51 133762.39 25349.27 137.40 128430.25 11208.47 77233.03$24,853,265 $110.10 708890.85 53426.78 8014.02 29384.73 497065.31 104746.62 16066.83 470926.35 41099.08 283197.06$5,092,973 $126.52 131557.14 55105.58 8265.84 30308.07 101859.45 19250.79 182.30 83912.16 7323.25 50461.56$18,122,962 $111.06 49203.87 5126.10 768.92 2819.36 362459.24 7506.72 233.50 351750.89 30698.30 211529.51$7,536,965 $122.54 86155.25 23708.21 3556.23 13039.52 150739.31 13180.45 1165.77 133537.59 11654.20 80304.39$6,480,730 $123.63 109286.03 35241.94 5286.29 19383.07 129614.61 16698.35 1229.66 113811.39 9932.64 68441.81$6,456,466 $123.67 108849.13 35241.94 5286.29 19383.07 129129.32 16631.03 1122.28 113352.54 9892.60 68165.87$19,965,352 $110.72 582021.53 54887.72 8233.16 30188.24 399307.05 88818.25 530.97 388686.08 33921.74 233740.92$11,705,590 $122.70 307796.14 54746.75 8212.01 30110.71 234111.81 45358.57 10115.68 199009.12 17368.09 119676.46$27,231,058 $109.94 783434.18 53824.05 8073.61 29603.23 544621.15 115781.39 14201.31 516695.09 45093.45 310720.63$1,964,790 $168.20 39597.50 55669.45 8350.42 30618.20 39295.80 5606.60 148.90 24191.05 2111.22 14547.57$1,949,791 $168.93 39144.21 55669.45 8350.42 30618.20 38995.82 5539.98 147.13 23903.58 2086.13 14374.70$11,989,636 $122.94 257781.88 44853.38 6728.01 24669.36 239792.72 37964.77 725.51 203309.44 17743.39 122262.51$15,085,872 $126.84 314111.48 44853.38 6728.01 24669.36 301717.45 46298.50 1099.66 247938.38 21638.29 149100.64$12,994,071 $123.98 316511.09 51261.00 7689.15 28193.55 259881.41 46628.80 414.20 218493.79 19068.57 131393.79$12,323,245 $124.45 276630.27 47410.02 7111.50 26075.51 246464.90 42435.61 6104.34 214996.95 18763.40 129290.93$8,374,620 $122.14 212707.99 52542.53 7881.38 28898.39 167492.39 32434.42 5195.58 148274.75 12940.36 89166.75$8,697,553 $122.10 220930.16 52542.53 7881.38 28898.39 173951.05 33696.30 5910.56 154043.43 13443.81 92635.82Direct Annual Operating Costs, $/yrOperation and MaintenanceBag replacementTCI$$/dscfmTable 5B. Control Costs: Fabric Filter Costs For Energy Recovery Units (93 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02ARDomtarIndustriesPB1ARDomtarIndustriesPB2ARDomtarIndustriesPB3ARPlantersCottonOilBoiler #3 (SN-72)CAWheelabratorShastaBoiler#1CAWheelabratorShastaBoiler#2CAWheelabratorShastaBoiler#3LADeltechHB-507LADeltechHB-512LAInternationalPaperRedRiverMillEQT011 Hogged Fuel Boiler No. 2LAIPMansfield1-78 - No. 1 Power Boiler / EQT005LAIPMansfield2-78 - No. 2 Power BoilerMDSeverstalSparrows1BLRMEBoralexBoiler #1MEHuberEngineeredWoodLLCBoiler No.1MEHuberEngineeredWoodLLCDryer FurnaceMEPioneerPlasticsBoiler #5/Thermal OxidizerMIHermanMillerEUBBLRMNFibrominnEU-001NYBlackRiverGenE00001NYBlackRiverGenE00002NYBlackRiverGenE00003OKIPValliantBark Boiler EUG-D1ORGPToledoEU11 - Hog Fuel Boiler #4PAKimberlyClarkChesterBoiler #10 (ID 035)TNEastman_NO_CBIDATABoiler 18TNEastman_NO_CBIDATABoiler 19TNEastman_NO_CBIDATABoiler 20TNPackagingCorpCounceCombination Boiler #2TNTempleInland24265000FTXInternationalPaperQueenCityPB02WAEmeraldKalamaU-2WAEmeraldKalamaU-7WALongviewFPP#12 Power BoilerWALongviewFPP#13 Power BoilerWALongviewFPP#20 Power BoilerWAPortTownsendPaper#10 Power BoilerWINSPWAshlandB20WINSPWAshlandB21Combustor IDFacility NameNumberof bagsCagereplacementlabor costCagereplacementcost3817 29349.65 24752.61 269738 716124 1668499 $3,935,734 24.41 2 18,717 475,159 139,268 94,976 10.0991 0.094391113 8558.40 7217.90 122805 233996 545942 $1,338,783 28.48 1 24,238 638,958 180,352 118,874 5.4535 0.094395179 39821.41 33584.17 307758 840243 1953753 $4,637,214 24.46 2 32,155 880,518 239,262 152,243 11.7635 0.094395594 43011.02 36274.19 316805 878245 2041103 $4,815,572 24.30 2 37,585 1,049,722 279,661 174,681 12.2256 0.09439173 1328.29 1120.24 73652 54663 128025 $414,717 67.82 1 3,738 70,726 27,814 24,233 2.1485 0.094392074 15947.23 13449.41 181829 427408 996965 $2,345,050 26.77 1 96,435 3,000,218 717,558 405,991 7.4443 0.094391937 14893.18 12560.46 172933 398103 928581 $2,194,103 26.82 1 80,378 2,451,161 598,085 344,359 7.1940 0.094392040 15685.49 13228.67 178533 420059 979815 $2,298,288 26.68 1 92,206 2,854,601 686,095 389,837 7.3829 0.09439208 1599.23 1348.75 34025 66357 155424 $333,553 37.70 1 4,129 79,778 30,720 26,335 2.3574 0.09439807 6205.03 5233.14 67341 177411 414130 $851,709 24.81 1 14,552 355,106 108,282 76,460 4.6436 0.094394294 33017.73 27846.15 295049 802673 1870063 $4,367,558 24.08 2 22,752 594,441 169,295 112,502 10.7116 0.094392646 20347.46 17160.44 220290 544763 1270690 $2,970,257 27.46 1 197,964 6,672,476 1,473,023 782,886 8.4088 0.094394035 31022.20 26163.19 276556 732317 1705491 $4,039,544 24.50 2 20,477 526,877 152,365 102,664 10.3828 0.094392230 17143.61 14458.40 203143 526821 1230688 $2,756,001 25.16 1 118,003 3,753,410 878,048 487,665 7.7185 0.094392976 22885.98 19301.35 248189 647432 1511116 $3,449,513 27.42 1 291,944 10,303,333 2,172,318 1,120,212 8.9179 0.09439486 3738.06 3152.57 90014 117045 273478 $735,410 35.79 1 7,931 173,992 59,011 45,590 3.6041 0.09439880 6764.10 5704.64 109304 190058 443565 $1,107,200 29.78 1 16,504 410,932 122,805 85,202 4.8482 0.09439702 5399.91 4554.12 86969 153736 358848 $868,666 30.04 1 12,062 285,253 89,753 65,107 4.3318 0.09439308 2366.82 1996.11 79119 84344 197309 $559,442 43.00 1 5,334 108,502 39,689 32,642 2.8679 0.094394013 30858.51 26025.13 277797 751703 1751357 $4,069,784 24.01 2 20,299 521,624 151,041 101,890 10.3554 0.094391458 11208.47 9452.89 128616 267525 623129 $1,496,505 27.85 1 41,026 1,158,227 305,267 188,753 6.2410 0.094391458 11208.47 9452.89 128616 267525 623129 $1,496,505 27.85 1 41,026 1,158,227 305,267 188,753 6.2410 0.094391458 11208.47 9452.89 128616 267525 623129 $1,496,505 27.85 1 41,026 1,158,227 305,267 188,753 6.2410 0.094395345 41099.08 34661.73 352734 994131 2315969 $5,398,288 23.91 2 34,244 945,300 254,802 160,912 11.9508 0.09439952 7323.25 6176.21 117323 203719 475394 $1,199,604 29.80 1 18,659 473,482 138,841 94,724 5.0447 0.094393992 30698.30 25890.02 222704 724918 1688269 $3,301,429 20.23 2 20,126 516,524 149,754 101,136 10.3285 0.094391516 11654.20 9828.81 114626 301479 702928 $1,500,711 24.40 1 44,650 1,273,459 332,234 203,466 6.3639 0.094391292 9932.64 8376.89 113716 259229 604484 $1,370,987 26.15 1 32,011 876,058 238,189 151,643 5.8751 0.094391287 9892.60 8343.12 113424 258259 602223 $1,366,058 26.17 1 31,758 868,240 236,306 150,589 5.8632 0.094394412 33921.74 28608.57 295570 798614 1859824 $4,380,344 24.29 2 23,849 627,288 177,460 117,211 10.8572 0.094392259 17368.09 14647.73 196309 468224 1092246 $2,581,554 27.06 1 122,491 3,912,171 911,438 504,523 7.7688 0.094395865 45093.45 38030.46 381673 1089242 2537500 $5,906,705 23.85 2 41,537 1,174,426 309,072 190,836 12.5180 0.09439275 2111.22 1780.54 80360 78592 183921 $538,488 46.10 1 4,915 98,387 36,573 30,478 2.7086 0.09439271 2086.13 1759.38 80180 77992 182524 $535,295 46.38 1 4,875 97,425 36,274 30,269 2.6925 0.094392308 17743.39 14964.24 189626 479585 1118784 $2,537,737 26.02 1 130,328 4,191,053 969,757 533,866 7.8523 0.094392814 21638.29 18249.08 226781 603435 1408203 $3,145,246 26.44 1 241,733 8,339,899 1,798,707 940,998 8.6714 0.094392480 19068.57 16081.86 208215 519763 1212628 $2,798,660 26.70 1 161,645 5,324,253 1,202,781 650,008 8.1403 0.094392440 18763.40 15824.48 196237 492930 1149529 $2,636,044 26.62 1 153,900 5,041,320 1,145,151 621,435 8.0749 0.094391683 12940.36 10913.51 154089 334985 781058 $1,877,365 27.38 1 56,700 1,662,825 421,894 251,720 6.7058 0.094391748 13443.81 11338.10 157964 347902 811173 $1,944,823 27.30 1 62,131 1,841,154 462,312 273,195 6.8350 0.09439Indirect Annual Costs, $/yrOverhead Number of Ductlines TAC - Duct TCI - Duct - FRP TCI - Duct - SS TCI - Duct - CS CRF-DUCTPropertytaxes,insurance,andadministrationCapitalrecoveryCage replacementTotal Annual CostTAC$/yr($/yr) /dscfm Duct DiameterTable 5B. Control Costs: Fabric Filter Costs For Energy Recovery Units (94 of 123)Appendix AALIPRiverdaleNo. 2 Bark Boiler / BK02ARDomtarIndustriesPB1ARDomtarIndustriesPB2ARDomtarIndustriesPB3ARPlantersCottonOilBoiler #3 (SN-72)CAWheelabratorShastaBoiler#1CAWheelabratorShastaBoiler#2CAWheelabratorShastaBoiler#3LADeltechHB-507LADeltechHB-512LAInternationalPaperRedRiverMillEQT011 Hogged Fuel Boiler No. 2LAIPMansfield1-78 - No. 1 Power Boiler / EQT005LAIPMansfield2-78 - No. 2 Power BoilerMDSeverstalSparrows1BLRMEBoralexBoiler #1MEHuberEngineeredWoodLLCBoiler No.1MEHuberEngineeredWoodLLCDryer FurnaceMEPioneerPlasticsBoiler #5/Thermal OxidizerMIHermanMillerEUBBLRMNFibrominnEU-001NYBlackRiverGenE00001NYBlackRiverGenE00002NYBlackRiverGenE00003OKIPValliantBark Boiler EUG-D1ORGPToledoEU11 - Hog Fuel Boiler #4PAKimberlyClarkChesterBoiler #10 (ID 035)TNEastman_NO_CBIDATABoiler 18TNEastman_NO_CBIDATABoiler 19TNEastman_NO_CBIDATABoiler 20TNPackagingCorpCounceCombination Boiler #2TNTempleInland24265000FTXInternationalPaperQueenCityPB02WAEmeraldKalamaU-2WAEmeraldKalamaU-7WALongviewFPP#12 Power BoilerWALongviewFPP#13 Power BoilerWALongviewFPP#20 Power BoilerWAPortTownsendPaper#10 Power BoilerWINSPWAshlandB20WINSPWAshlandB21Combustor IDFacility Name7.29E+032.05E+038.69E+038.70E+033.09E+023.88E+033.62E+033.74E+031.08E+024.03E+028.10E+035.07E+037.72E+034.08E+035.60E+039.47E+021.62E+039.85E+025.95E+027.30E+032.15E+032.15E+032.15E+031.01E+041.88E+037.03E+021.23E+031.56E+031.55E+038.31E+034.40E+031.12E+045.66E+025.59E+023.68E+034.49E+034.52E+033.95E+033.04E+033.16E+03

elec (Mw)

# Table 5C. Control Costs: Packed-Bed Scrubber Cost Algorithm Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Temperature into quench, F (T1)

3. Temperature out of PB to ID fan, F (T2)

4. Annual operating hours, hr/yr (H)

5. Exhaust gas flow rate, dscfm (Qd)

6. Assumed moisture content in gas entering quench, % (M)



# 7. Exhaust gas flow rate, scfm (Qw) = (Qd) / (1 - M/100)

8. Water added in quench, scfm (Qh) = ((7.010 x (T1 - 77°F) - 6.958 x (T2 - 77°F)) x 0.9 + (8.154 x (T1 - 77°F) - 8.064 x (T2 -

77°F)) x 0.1) x (lb-mole/385 scf) x Qw / (1,160 Btu/lb) / (18 lb/lb-mole) x (0.7302 ft 3 

# -atm/lbm ol-°R) x 528°R / 1 atm

9. Actual flow out of PB, acfm (Qa) = (Qw + Qh) x (460°F + T2)/(528°R)

10. HCl concentration, ppmvd (HCl)

11. Operating labor rate, $/hr (LR)

12. Electricity cost, $/kWh (EC)

13. Caustic cost, $/ton (CC)

14. Sewage disposal cost, $/1,000 gal (SDC)

15. Water cost, $/1,000 gal (WC)

16. Assumed pressure drop through control system, inches

of water ( **∆** P)

17. Surface area-to-volume ratio for 1" dia. Ceramic

Raschig rings, ft 2 

# /ft 3 

# (SAV)

1 8. Minimum packing wetting rate, ft 2 

# /hr (WR)

1 9. Water density, lb/ft 3 

# (Wd)

2 0. Water circulation flow rate, lb/hr-ft 2 

# (Gs) = SAV x Wd x WR

21. Estimated column cross-sectional area from separate

analysis, ft 2 

# (A)

2 2. Water circulation rate, gpm (GPM) = Gs x A x (1 hr/60 min) x (1 gal/8.33 lb)

23. Water head, ft of water (Head)

24. Wastewater (blowdown) flow, gpm (B) = (HCl/1000000) x (Qd) x (lb-mole/385 ft 3 

# ) x (1 lb-mole NaCl/1 lb-mole HCl) x (58.2 lb

N aCl/lb-mole NaCl) x (1 lb wastewater/0.1 lb NaCl) x (1 gal/8.33 lb)

25. Capital recovery factor, 15-yr equipment life, 7% interest



# (CRF) = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life

2 6. Chemical Engineering plant cost index

a. 2008

b. 1989

B. Total Capital Investment

1. $ = (27.6 x Qd + 109,603) x (525.4/357.5) x (1.4 retrofit factor)

2. $/dscfm = $ / Qd

C. Direct Annual Costs, $/yr

1. Operating labor = (if Qa < 20,000, then 0, otherwise 0.5 hr/shift) x H x LR

2. Supervisory labor = 0.15 x (operating labor)

3. Maintenance labor = (0.5 hr/8-hr shift) x H x (LR x 1.1)

4. Maintenance materials = 0.02 x TCI

5. Electricity = (0.000181 x Qa x **∆** P x H x EC) + (0.000289 x GPM x Head x H x EC)

6. Caustic = HCl x (3.117E-9) x Q x H x CC

7. Sewage disposal = B x (60 min/hr) x H x SDC

8. Makeup water = (B + Qh x (lb-mole/385 scf) x (18 lb/lb-mole) x (gal/8.33 lb)) x (60 min/hr) x H x WC

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (labor + maintenance materials)

2. Property taxes, insurance, and administration = 0.04 x TCI

3. Capital recovery = CRF x TCI

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs

2. ($/yr) /dscfm = ($/yr) / Qd

Sources:

4. Caustic cost: Purchasing.com. Caustic soda price hike is on the horizon. August 29, 2007.

5. Sewage disposal cost, water cost: Air Compliance Advisor, version 7.5. 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534]-Model Plant Description and Cost Report (II-A-112); and Wet Scrubber

Cost Memorandum (IV-B-30).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates.

3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

# Table 5D. Control Costs: Selective Non-Catalytic Reduction (SNCR) Cost Algorithm Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Exhaust gas flow rate, dscfm (Q)

4. NO X 

# , lb/MMBtu

5 . Heating value, Btu/lb (HV)

6. Urea solution cost, $/gal (U)

7. Electricity cost, $/kWh (EC)

8. Water cost, $/1,000 gal (WC)

9. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life

1 0. Cost index

a. 2008

b. 1998

B. Total Capital Investment (TCI)

1. Total Direct Capital Cost, $ (DC) = [$950/(MMBtu/hr)] x [(C x HV) / 10 6 

# ] x [(2,375 MMBtu/hr / (C x HV)] 0.577 

# x

( 0.66 + 0.85 x 45% NO X 

# removal efficiency) x (1.2 retrofit factor) x

( 575.4/390.6)

2. Indirect Installation Costs, $ (IC) = 0.2 x DC

3. Other Capital Costs, $ (OC) = [0.173 x (DC + IC)] + (119.3 gal x U)

4. Total

a. $ = DC + IC + OC

b. $/dscfm = $ / Q

C. Direct Annual Costs, $/yr

1. Maintenance = 0.015 x TCI

2. Reagent = (0.36 gal/hr) x H x U

3. Electricity = kW [0.47 x NO X 

# x (C x HV) / 10 6 

# ] / 9.5 x H x EC

4 . Water = (1.62 gal/hr) x H x WC

D. Indirect Annual Costs, $/yr

1. Capital recovery = CRF x TCI

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs

2. ($/yr) / dscfm = ($/yr) / Q

Sources:

5. NO X 

# removal efficiency: Clean Air Technology Center. E PA Technical Bulletin: Nitrogen Oxides (NO X 

# )--Why and How They Are Controlled. 456/F-99-006R. N ovember

1999.

6. Assumed the same dscfm to lb/hr ratio as the "large HMIWI" model if unit's capacity is not given in lb/hr. 1. Cost equations, urea solution cost: OAQPS Control Cost Manual. Section 4.2: NO X 

# Post-Combustion, Chapter 1: Selective Noncatalytic Reduction.

2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110).

3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

4. Water cost: Air Compliance Advisor, version 7.5.

# Table 5E. Control Costs: Activated Carbon Injection (ACI) Cost Algorithm Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Exhaust gas flow rate, dscfm (Q)

4. Operating labor rate, $/hr (LR)

5. Activated carbon cost, $/lb (ACC)

6. Dust disposal cost, $/ton (DDC)

7. Capital recovery factor, 20-yr equipment life, 7%

interest (CRF) = [i x (1 + i)a] / [(1 + i)a - 1], where i = interest rate, a =

equipment life

8. Cost index

a. 2008

b. 1990

9. ACI Adjustment Factor (AF)

B. Total Capital Investment

1. $ = 4,500 x (Q/1,976)0.6 x (1.2 retrofit factor) x (575.4/361.3)

2. $/dscfm = $ / Q

C. Direct Annual Costs, $/yr

1. Operating labor = (0.25 hr/8-hr shift) x H x LR

2. Supervisory labor = 0.15 x (operating labor)

3. Maintenance = 0.2 x TCI

4. Activated carbon = 0.00127 x Q x H x ACC x AF

5. Dust disposal = 0.00127 x Q x (1 ton/2,000 lb) x H x DDC x AF

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (labor + maintenance materials)

2. Property taxes, insurance, and administration = 0.04 x TCI

3. Capital recovery = CRF x TCI

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs

2. ($/yr) / dscfm = ($/yr) / Q

4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey. S ources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and

Cost Report (II-A-112).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2007 National Industry-Specific

Occupational Employment and Wage Estimates. 3. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on



# online information from Norit, an activated carbon vendor.

# Table 5F. Control Costs: Afterburner Retrofit Cost Algorithm for Incinerators Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Exhaust gas flow rate, dscfm (Q)

4. Waste charging hours, hr/d (WCH)

5. Downtime days (DD)

6. Natural gas cost, $/1,000 ft 3 

# (NGC)

7 . Capital recovery factor, 20-yr equipment life, 7%

interest (CRF) = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life

8 . Cost index

a. 2008

b. 1989

B. Total Capital Investment

1. $ = (28.80 x Q + 33,568) x (525.4/357.5)

2. $/dscfm = $ / Q

C. Downtime Cost, $ = $0.3/lb disposal cost x (525.4/357.5) x (C x 0.67) x WCH x DD

D. Direct Annual Costs, $/yr

1. Refractory replacement = 0.01 x TCI for 1-sec secondary chamber

2. Auxiliary fuel = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x (lbmole/385 ft 3 

# ) x

( ft 3 

# /1,000 Btu) x (Q/0.9) x (60 min/hr) x H x NGC

3 . Maintenance materials = 0.02 x TCI

E. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x maintenance materials

2. Property taxes, insurance, and administration = 0.04 x TCI

3. Capital recovery = CRF x TCI

4. Annualized downtime cost = CRF x downtime cost

F. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs

2. ($/yr) / dscfm = ($/yr) / Q

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A112); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33).

2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Waste charging hours, downtime days: Model Plant Description

and Cost Report (II-A-112).

3. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008.

# Table 5G. Control Costs: Afterburner Retrofit Cost Algorithm for Burn-off Ovens Appendix A

Parameters/Costs Equation

A. Parameters

1. Annual operating hours, hr/yr (H)

2. Exhaust gas flow rate, dscfm (Q)

3. Natural gas cost, $/1,000 ft 3 

# (NGC)

4 . Capital recovery factor, 20-yr equipment

life, 7% interest (CRF) = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life

5 . Cost index

a. 2008

b. 1989

B. Total Capital Investment

1. $ = (28.80 x Q + 33,568) x (525.4/357.5)

2. $/dscfm = $ / Q

C. Downtime Cost, $ = 0.1*TCI

D. Direct Annual Costs, $/yr

1. Refractory replacement = 0.01 x TCI for 1-sec secondary chamber

2. Auxiliary fuel = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x (lbmole/385 ft 3 

# ) x

( ft 3 

# /1,000 Btu) x (Q/0.9) x (60 min/hr) x H x NGC

3 . Maintenance materials = 0.02 x TCI

E. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x maintenance materials

2. Property taxes, insurance, and

administration = 0.04 x TCI

3. Capital recovery = CRF x TCI

4. Annualized downtime cost = CRF x downtime cost

F. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs

2. ($/yr) / dscfm = ($/yr) / Q

Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost



# Report (II-A-112); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33).

2. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008

# Table 5H. Control Costs: Incremental Control Cost Algorithms Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Exhaust gas flow rate, dscfm (Q)

4. Unc. HCl concentration, ppmvd (HClu)

5. Cont. HCl concentration, ppmvd (HClc)

6. Operating labor rate, $/hr (LR)

7. Wastewater (blowdown) flow, gpm (B)

8. Caustic cost, $/ton (CC)

9. Sewage disposal cost, $/1,000 gal (SDC)

10. Water cost, $/1,000 gal (WC)

11. Lime cost, $/ton (LC)

12. Sodium bicarbonate cost, $/ton (SBC)

13. Dust disposal cost, $/ton (DDC)

14. Activated carbon cost, $/lb (ACC)

15. Natural gas cost, $/1,000 ft 3 

# (NGC)

16. Electricity cost, $/kWh (EC)

17. Capital recovery factors = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life

a. Bag CRF, 2-yr life, 7% interest

b. Cage CRF, 4-yr life, 7% interest

18. Total bag cost, $/yr

19. Bag replacement labor cost, $/yr

20. Total cage cost, $/yr

21. Cage replacement labor cost, $/yr

22. Urea solution cost, $/gal (U)

B. Increase Caustic Flow

1. Caustic = HCl x (3.117E-9) x Q x H x CC

2. Sewage disposal = B x (60 min/hr) x H x SDC

3. Makeup water = B x (60 min/hr) x H x WC

4. Total cost

a. $/yr = Caustic + Sewage disposal + Makeup water

b. ($/yr) / dscfm = ($/yr) / Q

C. Increase Lime Flow

1. Makeup lime = (2.4E-7 lb/dscf) x HCl x Q x (1 ton/2000 lb) x (60 min/hr) x H x LC

2. Dust disposal = HCl x Q x (60 min/hr) x (2.86E-7 lb/dscf) x (1 ton/2,000 lb) x H x DDC

3. Total cost

a. $/yr = Makeup lime + Dust disposal

b. ($/yr) / dscfm = ($/yr) / Q

D. Increase NaHCO 3 

# Flow

1. Makeup NaHCO 3 

# = (2.73E-7 lb/dscf x HCl x Q) x (1 ton/2000 lb) x (60 min/hr) x H x SBC

2. Dust disposal = [(HCl x Q x 60 min/hr x 2.10E-7 lb/dscf)] x (1 ton/2,000 lb) x H x DDC

3. Total cost

a. $/yr = Makeup NaHCO3 + Dust disposal

b. ($/yr) / dscfm = ($/yr) / Q

E. Increase Carbon Flow

1. Activated carbon = (1.27E-3) x Q x H x ACC

2. Dust disposal = (1.27E-3) x Q x (1 ton/2,000 lb) x H x DDC

3. Total cost

a. $/yr = Activated carbon + Dust disposal

b. ($/yr) / dscfm = ($/yr) / Q

F. Increase Natural Gas

1. Natural gas

a. $/yr = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x (lbmole/385 ft 3 

# ) x (ft 3 

# /1,000 Btu) x (Q/0.9) x (60 min/hr) x H x NGC

b. ($/yr) / dscfm = ($/yr) / Q

G. Increase Scrubber Horsepower

1. Fan electricity = 0.746 x (0.0205 x Q) x H x EC

2. Pump electricity =0.746 x (0.00267 x Q + 4.554) x H x EC

3. Total cost

a. $/yr = Fan electricity + pump electricity

b. ($/yr) / dscfm = ($/yr) / Q

H. Improve FF Performance

1. Bag replacement = Bag CRF x [(total bag cost) + (bag replacement labor cost)]

2. Cage replacement = Cage CRF x [(total cage cost) + (cage replacement labor cost)]

3. Total cost

a. $/yr = Bag replacement + Cage replacement

b. ($/yr) / dscfm = ($/yr) / Q

I. Increase NO X 

# Reagent

1. Reagent

a. $/yr = (0.36 gal/hr) x H x U

b. ($/yr) / dscfm = ($/yr) / Q

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry Injection

Fabric Filter Cost Memorandum (IV-B-32); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates.

7. Water cost, sewage disposal cost: Air Compliance Advisor, version 7.5.

8. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information from Norit, an activated carbon vendor.

9. Sodium bicarbonate cost: Purchasing.com. April 5, 2007. Sodium bicarbonate market supports level pricing—for now. 3. Lime cost: U.S. Geological Survey. Mineral Commodity Summaries 2008. Hydrated Lime Average Value, 2007.

4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey.

5. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008.

6. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

# Table 6A. Maintenance and Inspection Costs Appendix A

Parameters/Costs Equation Values

A. Parameters

1. Cost index

a. 2008 575.4

d. 1992 358.2

B. Maintenance/Inspection Cost, $/yr (rounded)

1. Company A = $500 x (575.4/358.2) $800

2. Company B = $350 x (575.4/358.2) $600

3. Company C = $800 x (575.4/358.2) $1,300

4. Company D = $750 x (575.4/358.2) $1,200

5. Average = ∑ (Companies A-D) / 4 

# $1,000

Note:

Maintenance/inspection costs have been rounded to the nearest $100 to be

consistent with level of rounding in original costs.

Source:

Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534]

Maintenance/Inspection Programs Memorandum (II-B-88).Table 6B. Monitoring CostsAppendix ABased on Default Parameters and hr/yrParameters/CostsEquationBag LeakDetectorWetScrubberMonitorSNCRMonitorCOCEMSHgCEMS PM CEMSACIA. Parameters1. Recording lime/carbon flow, min/4-hr period52. Annual operating hours, hr/yr (H)H3. Cost indexa. 2008575.4 575.4 575.4 575.4 575.4575.4575.4b. 2006499.6 499.6 499.6 499.6 499.6499.6499.6c. 1997386.5 386.5 386.5 386.5 386.5386.5386.5d. 1993359.2 359.2 359.2 359.2 359.2359.2359.2e. 1992358.2 358.2 358.2 358.2 358.2358.2358.24. Operating labor wage rate, $/hr (LR)$34.60 $34.60 $34.60 $34.60 $34.60$34.60$34.605. Capital recovery factor, 20-yr equipmentlife, 7% interest (CRF)= [i x (1 + i)a] / [(1 + i)a- 1], where i = interestrate, a = equipment life0.09439 0.09439 0.09439 0.09439 0.094390.094390.09439B. Total Capital Investment, $ (TCI)1. Planning$800 $700 $700 $4,000 $3,300$9002. Select type of equipment$4,500 $400 $400 $10,000 $16,100$12,2003. Provide support facilities$500 $1,500 $1,500 $20,600 $20,600$5004. Purchased equipment cost (PEC)$14,100 $19,300$5,300$48,400 $109,900$73,5005. Install and check equipment$4,800 $1,000 $1,000 $18,200 $21,500$19,5006. Perf. spec. tests (certif.)$0 $700 $700 $15,700 $42,300$35,5007. Prepare QA/QC plan$800 $700 $700 $17,500 $17,500$15,4008. Total capital cost= Planning + selecting equipment + supportfacilities + PEC + installation + perf. spec.tests + QA/QC plan$25,500 $24,300 $10,300 $134,000 $231,000$158,000C. Annual Costs, $/yr1. Operating labor= (5 min to record lime/carbon flow/4-hrperiod) x (1 hr/60 min) x H x LR= (5 min to record lime/carbon flow/4-hr period) x(1 hr/60 min) x H x LR2. Maintenance materials= 0.02 x TCI$500 $2003. Operation & maintenance= Day-to-day activities + annual RATA +CGA + annual QA + O&M review andupdate$6,000$27,600 $78,100$27,3004. Recordkeeping and reporting= $1,000 x (525.4/386.5)$200 $1,500 $1,500 $1,200 $1,600$6,3005. Overhead= 0.6 x (labor + maintenance materials)$300 $100= 0.6 x (labor + maintenance materials)6. Property taxes, insurance, andadministration= 0.04 x TCI$1,000 $4007. Capital recovery= CRF x TCI$3,500 $2,300 $1,000 $12,600 $32,900$22,5008. Total annual cost= Operating labor + maintenance materials+ recordkeeping and reporting + overhead +property taxes, insurance, andadministration + capital recovery$9,700 $5,600 $3,200 $41,400 $112,600$56,100= Operating labor + maintenance materials +recordkeeping and reporting + overhead +property taxes, insurance, and administration +capital recoveryNotes:1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs.2.CoststoSources:1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators.3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS.4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.Based on Default ParametersTable 6C. Initial Stack Testing Costs by Unit and Pollutant (103 of 123)Appendix AMetals CO HCl NOx PM Filt SO2 D/F Opacity$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500SCDixieNarco 47Air CurtainIncinerator Y Y Y Y Y Y Y Y Y Y YN/A N/A N/A N/A N/A N/A N/A $2,500 $2,500 $2,500 $274SCIFCOSystems IncineratorAir CurtainIncinerator Y Y Y Y Y Y Y Y Y Y YN/A N/A N/A N/A N/A N/A N/A $2,500 $2,500 $2,500 $274SCTri-CountyPalletRefractory linedpit burnerAir CurtainIncinerator Y Y Y Y Y Y Y Y Y Y YN/A N/A N/A N/A N/A N/A N/A $2,500 $2,500 $2,500 $274FLAscend CP-L Burn-off oven Y Y Y Y Y Y N Y Y Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $26,000 $2,500 $70,500 $47,000 $5,160FLAscend CP-S Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLAscend HE140A Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLAscend HE140B Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLAscend HE140C Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLAscend HE140D Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLAscend HE171A Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLAscend HE171B Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039GAGreat Dane TrailersPYROLYSISOVEN - PO Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039IACNHAmerica INC-1 Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039IACNHAmerica INC-2 Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039INWabashNational855 BO Burn-off oven Y Y Y Y Y N Y Y Y Y Y$14,000 $7,000 $7,000 $0 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526KSCNHWichitaAce Burn-offOven Burn-off oven N N N N N Y Y Y N Y Y$0 $0 $0 $7,000 $12,000 $7,000 $0 $2,500 $28,500 $19,000 $2,086KYCooperStandardSN-17Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039NDCNHAmericaINC-1Burn-off oven N N N N N Y Y Y N Y Y$0 $0 $0 $7,000 $12,000 $7,000 $0 $2,500 $28,500 $19,000 $2,086NECNHAmericaGrandIsland7996Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OHWhirlpoolClydeN001Burn-off oven Y N Y Y Y N Y N Y Y Y$14,000 $0 $7,000 $0 $12,000 $0 $26,000 $2,500 $61,500 $41,000 $4,502OHWhirlpoolClydeN002Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OHWhirlpoolClydeN003Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OHWhirlpoolClydeN004Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OHWhirlpoolClydeP021Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OHWhirlpoolClydeP023Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OHWhirlpoolClydeP025Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039PACNHAmericaNewHollandINC-1Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039PACNHAmericaNewHollandINC-2Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039SCCryovacFB01Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039SCINVISTACamdenPlantUnit ID 19 -Lindberg Burn-off oven Y N Y Y Y N N N Y Y Y$14,000 $0 $7,000 $0 $0 $0 $26,000 $2,500 $49,500 $33,000 $3,623SCINVISTASpartanburgEU39a -Polyester BurnOff Oven #1 Burn-off oven Y Y Y Y Y N N N Y Y Y$14,000 $7,000 $7,000 $0 $0 $0 $26,000 $2,500 $56,500 $37,667 $4,136SCINVISTASpartanburgEU39b -Polyester BurnOff Oven #2 Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039SCINVISTASpartanburgEU39c - PolyesterBurn Off Oven #3 Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039TNVolvoPentaPyrolysis Oven 1 Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039TNVolvoPenta Pyrolysis Oven 2 Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039TXMadixBuilding A - Burnoff Oven Burn-off oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039TXMadixBuilding C - Burnoff Oven Burn-off oven Y Y Y Y Y N N N Y Y Y$14,000 $7,000 $7,000 $0 $0 $0 $26,000 $2,500 $56,500 $37,667 $4,136VANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B64Burn-off Oven Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039Adjusted StackTestingSubtotal(TCI, $)AnnualizedStack TestingSubtotal(TCI, $)Initial StackTestingSubtotalInitial Stack Testing CostsSO2Cd CO HCl PbFacilityID UnitID SubcategoryInitial Stack Testing Required?D/FOpacityD/FTEQHgNOxPMFiltTable 6C. Initial Stack Testing Costs by Unit and Pollutant (104 of 123)Appendix AMetals CO HCl NOx PM Filt SO2 D/F Opacity$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500Adjusted StackTestingSubtotal(TCI, $)AnnualizedStack TestingSubtotal(TCI, $)Initial StackTestingSubtotalInitial Stack Testing CostsSO2Cd CO HCl PbFacilityID UnitID SubcategoryInitial Stack Testing Required?D/FOpacityD/FTEQHgNOxPMFiltVAQuadrantEPPControlledPyrolysisCleaning Furnace Burn-off Oven Y Y Y Y Y N N N Y Y Y$14,000 $7,000 $7,000 $0 $0 $0 $26,000 $2,500 $56,500 $37,667 $4,136ALCemexDemopolisKILN #1 Cement Kiln Y Y Y Y Y Y N Y N Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257ALLafargeRobertaPlantRotary Kiln #5 Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136ALLehighCementCoLeeds005Cement Kiln Y Y Y Y Y Y N Y N Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257CACAPortlandCementColtonK-1Cement Kiln Y Y N Y Y Y Y Y N Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623CACAPortlandCementColtonK-2Cement Kiln Y Y Y Y Y Y Y Y N Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136CALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136CAMitsubishiCement4-RK-1Cement Kiln N N Y N Y N N N N N Y$14,000 $0 $7,000 $0 $0 $0 $0 $2,500 $23,500 $15,667 $1,720CANationalCementofCAKiln 1Cement Kiln Y Y Y N Y Y N Y Y N Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257FLCemexBrooksvilleKiln #1Cement Kiln Y N Y Y Y Y Y Y Y N Y$14,000 $0 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623FLCemexBrooksvilleKiln #2Cement Kiln Y N Y Y Y Y Y Y Y N Y$14,000 $0 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623FLCemexMiamiCement Kiln Cement Kiln Y Y N Y Y Y N Y Y N Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745FLCemexMiamiSoil ThermalTreatment Facility Cement Kiln Y Y N Y Y N Y N N Y Y$14,000 $7,000 $0 $0 $12,000 $0 $0 $2,500 $35,500 $23,667 $2,598FLFloridaRockKiln Line 1 Cement Kiln Y N Y Y Y Y Y Y Y N Y$14,000 $0 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623FLRinkerBrooksville0530021-001-AV Cement Kiln Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039FLSACBranfordCalciner Burner Cement Kiln Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039GACemexClinchfieldKiln1Cement Kiln Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039IALafargeBuffaloKiln 1Cement Kiln Y N Y Y N Y N Y Y N Y$14,000 $0 $7,000 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745IALehighCementMasonCity302.203 Cement Kiln N N Y Y N Y N Y Y N Y$14,000 $0 $7,000 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745IDAshGroveInkomKiln 1Cement Kiln N Y N Y N Y Y Y Y Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526IDAshGroveInkomKiln 2Cement Kiln N Y N N N Y N Y Y N Y$0 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $23,500 $15,667 $1,720ILBuzziUnicemOglesby#3 KilnCement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136ILLafargeJoppaPlantKiln 1Cement Kiln Y Y Y Y Y Y N Y N Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257ILLafargeJoppaPlantKiln 2Cement Kiln Y Y Y Y Y Y N Y N N Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257KSMonarchCementCoHumboldtKiln 4Cement Kiln Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039KSMonarchCementCoHumboldtKiln 5Cement Kiln Y Y Y Y Y Y N N N Y Y$14,000 $7,000 $7,000 $7,000 $0 $0 $0 $2,500 $37,500 $25,000 $2,745MDESSROCFrederickPlantEU-401Cement Kiln Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039MDESSROCFrederickPlantEU-402Cement Kiln Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039OKLafargeTulsaPlantKiln 1Cement Kiln Y Y Y Y Y Y Y Y N Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136OKLafargeTulsaPlantKiln 2Cement Kiln Y Y Y Y Y Y N Y N Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257OKLoneStarPryorKiln #1Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136OKLoneStarPryorKiln #2Cement Kiln Y N Y Y Y Y Y Y Y N Y$14,000 $0 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623OKLoneStarPryorKiln #3Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136ORAshGroveDurkeerotary cement kiln Cement Kiln N Y N N Y Y N Y N N Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745PALafargeWhitehallPlantKiln 2Cement Kiln Y Y Y Y Y Y N Y Y N Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257PALafargeWhitehallPlantKiln 3Cement Kiln N Y Y N Y Y N Y Y N Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257PALehighCementEvansville121Cement Kiln Y N N N Y N N N N N Y$14,000 $0 $0 $0 $0 $0 $0 $2,500 $16,500 $11,000 $1,208PALehighCementEvansville122Cement Kiln Y N N N Y N N N N N Y$14,000 $0 $0 $0 $0 $0 $0 $2,500 $16,500 $11,000 $1,208PALehighCementYork200Cement Kiln Y Y N Y N Y N Y Y N Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745SCLafargeHarleyville2Cement Kiln Y Y Y Y Y N Y N N N Y$14,000 $7,000 $7,000 $0 $12,000 $0 $0 $2,500 $42,500 $28,333 $3,111TNCemexKnoxvilleOOKCement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136TXAshGroveMidlothianKiln 1Cement Kiln N Y N N Y Y N Y Y N Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745TXAshGroveMidlothianKiln 2Cement Kiln N Y N Y Y Y N Y Y N Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745TXAshGroveMidlothianKiln 3Cement Kiln Y Y Y Y Y Y N Y Y N Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257TXCemexBalconesPlant1Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136TXHolcimMidlothianPlantKiln 1Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136TXHolcimMidlothianPlantKiln 2Cement Kiln Y Y Y Y N Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136TXLoneStarMarynealKiln 1Cement Kiln Y Y Y Y Y Y N Y Y N Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $0 $2,500 $44,500 $29,667 $3,257TXLoneStarMarynealKiln 2Cement Kiln Y N Y Y Y Y N Y Y N Y$14,000 $0 $7,000 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745TXLoneStarMarynealKiln 3Cement Kiln Y Y N Y Y Y Y Y Y N Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623Table 6C. Initial Stack Testing Costs by Unit and Pollutant (105 of 123)Appendix AMetals CO HCl NOx PM Filt SO2 D/F Opacity$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500Adjusted StackTestingSubtotal(TCI, $)AnnualizedStack TestingSubtotal(TCI, $)Initial StackTestingSubtotalInitial Stack Testing CostsSO2Cd CO HCl PbFacilityID UnitID SubcategoryInitial Stack Testing Required?D/FOpacityD/FTEQHgNOxPMFiltUTAshGroveLeamingtonrotary cement kiln Cement Kiln Y Y Y Y Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136UTHolcimDevilsSlideKiln 1Cement Kiln Y Y Y Y Y Y Y Y N Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136WAAshGroveSeattlerotary cement kiln Cement Kiln N Y N N Y Y N Y N N Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745WALafargeSeattleKilnCement Kiln N N Y Y Y N Y Y Y N Y$14,000 $0 $7,000 $0 $12,000 $7,000 $0 $2,500 $42,500 $28,333 $3,111ALIPRiverdaleNo. 2 Bark Boiler/ BK02Energyrecovery unit N N N N Y Y N Y N Y Y$14,000 $0 $0 $7,000 $0 $7,000 $0 $2,500 $30,500 $20,333 $2,232ARDomtarIndustriesPB1Energyrecovery unit Y N Y Y Y Y Y Y Y Y Y$14,000 $0 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526ARDomtarIndustriesPB2Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039ARDomtarIndustriesPB3Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039ARPlantersCottonOilBoiler #3 (SN-72)Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CAWheelabratorShastaBoiler#1Energyrecovery unit N Y Y N Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CAWheelabratorShastaBoiler#2Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CAWheelabratorShastaBoiler#3Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039LADeltechHB-507Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039LADeltechHB-512Energyrecovery unit Y N Y Y Y N Y Y Y Y Y$14,000 $0 $7,000 $0 $12,000 $7,000 $26,000 $2,500 $68,500 $45,667 $5,014LAInternationalPaperRedRiverMillEQT011 HoggedFuel Boiler No. 2Energyrecovery unit Y Y Y Y N N Y Y Y Y Y$14,000 $7,000 $7,000 $0 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526LAIPMansfield1-78 - No. 1Power Boiler /EQT005Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039LAIPMansfield2-78 - No. 2Power BoilerEnergyrecovery unit N Y Y Y N Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039MDSeverstalSparrows1BLREnergyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039MEBoralexBoiler #1Energyrecovery unit Y Y Y Y Y Y Y N Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $0 $26,000 $2,500 $75,500 $50,333 $5,526MEHuberEngineeredWoodLLCBoiler No.1Energyrecovery unit N Y N N N N N N N Y Y$0 $7,000 $0 $0 $0 $0 $0 $2,500 $9,500 $6,333 $695MEHuberEngineeredWoodLLCDryer FurnaceEnergyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039MEPioneerPlasticsBoiler #5/ThermalOxidizerEnergyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039MIHermanMiller EUBBLREnergyrecovery unit Y Y Y Y N Y Y N Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $0 $26,000 $2,500 $75,500 $50,333 $5,526MNFibrominnEU-001Energyrecovery unit N Y Y N Y N N Y N Y Y$14,000 $7,000 $7,000 $0 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745NYBlackRiverGenE00001Energyrecovery unit Y Y Y Y N Y N Y Y Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $26,000 $2,500 $70,500 $47,000 $5,160NYBlackRiverGenE00002Energyrecovery unit Y Y Y Y N Y N Y Y Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $26,000 $2,500 $70,500 $47,000 $5,160NYBlackRiverGenE00003Energyrecovery unit Y Y Y Y N Y N Y Y Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $26,000 $2,500 $70,500 $47,000 $5,160OKIPValliantBark Boiler EUGD1Energyrecovery unit Y Y Y Y Y N Y N Y Y Y$14,000 $7,000 $7,000 $0 $12,000 $0 $26,000 $2,500 $68,500 $45,667 $5,014ORGPToledoEU11 - Hog FuelBoiler #4Energyrecovery unit N Y Y Y Y Y N Y Y Y Y$14,000 $7,000 $7,000 $7,000 $0 $7,000 $26,000 $2,500 $70,500 $47,000 $5,160Table 6C. Initial Stack Testing Costs by Unit and Pollutant (106 of 123)Appendix AMetals CO HCl NOx PM Filt SO2 D/F Opacity$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500Adjusted StackTestingSubtotal(TCI, $)AnnualizedStack TestingSubtotal(TCI, $)Initial StackTestingSubtotalInitial Stack Testing CostsSO2Cd CO HCl PbFacilityID UnitID SubcategoryInitial Stack Testing Required?D/FOpacityD/FTEQHgNOxPMFiltPAKimberlyClarkChesterBoiler #10 (ID035)Energyrecovery unit N N Y Y N Y Y Y Y Y Y$14,000 $0 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526TNEastman_NO_CBIDATA Boiler 18Energyrecovery unit Y Y Y Y Y Y Y Y N Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136TNEastman_NO_CBIDATA Boiler 19Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039TNEastman_NO_CBIDATA Boiler 20Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039TNPackagingCorpCounceCombinationBoiler #2Energyrecovery unit Y N Y N Y Y N Y N Y Y$14,000 $0 $7,000 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745TNTempleInland2426 5000FEnergyrecovery unit Y Y N Y N Y Y Y N Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623TXInternationalPaperQueenCity PB02Energyrecovery unit Y Y N Y N Y Y Y Y N Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623WAEmeraldKalama U-2Energyrecovery unit Y N Y Y Y N Y Y Y Y Y$14,000 $0 $7,000 $0 $12,000 $7,000 $26,000 $2,500 $68,500 $45,667 $5,014WAEmeraldKalama U-7Energyrecovery unit Y N Y Y Y N Y Y Y Y Y$14,000 $0 $7,000 $0 $12,000 $7,000 $26,000 $2,500 $68,500 $45,667 $5,014WALongviewFPP #12 Power BoilerEnergyrecovery unit Y Y N Y Y Y Y Y Y Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526WALongviewFPP #13 Power BoilerEnergyrecovery unit Y Y N Y Y Y Y Y Y Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526WALongviewFPP #20 Power BoilerEnergyrecovery unit Y Y N Y Y Y N Y N Y Y$14,000 $7,000 $0 $7,000 $0 $7,000 $0 $2,500 $37,500 $25,000 $2,745WAPortTownsendPaper #10 Power BoilerEnergyrecovery unit Y Y Y Y Y Y Y N Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $0 $26,000 $2,500 $75,500 $50,333 $5,526WINSPWAshland B20Energyrecovery unit Y Y N Y Y Y Y Y N Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $0 $2,500 $49,500 $33,000 $3,623WINSPWAshland B21Energyrecovery unit Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKOITMooseCreek INC1 Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CAArmtecdefenseScrap incinerator1 Incinerator Y Y N Y Y Y Y Y Y Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526CAArmtecdefenseScrap incinerator2Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CAArmtecdefenseScrap incinerator3Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CORoundupStationSmart Ash Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039CTPfizerFB-IN-01 Incinerator Y Y N Y Y N N Y N Y Y$14,000 $7,000 $0 $0 $0 $7,000 $0 $2,500 $30,500 $20,333 $2,232ILElastecSmart Ash Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039ILF&MStateBankIncinerator Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039ILFlintHillsResources HB-2301 Incinerator Y Y N N N Y Y N Y Y Y$14,000 $7,000 $0 $7,000 $12,000 $0 $26,000 $2,500 $68,500 $45,667 $5,014ILFlintHillsResources MB-1012 Incinerator Y Y N N Y N Y N Y Y Y$14,000 $7,000 $0 $0 $12,000 $0 $26,000 $2,500 $61,500 $41,000 $4,502ILFlintHillsResources NB-800 Incinerator N N N N Y Y Y N Y Y Y$14,000 $0 $0 $7,000 $12,000 $0 $26,000 $2,500 $61,500 $41,000 $4,502ILPolyOne CE4 Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039INCovanceLabsGreenfield 241-1A Incinerator Y N N Y Y Y Y Y Y Y Y$14,000 $0 $0 $7,000 $12,000 $7,000 $26,000 $2,500 $68,500 $45,667 $5,014LAShellChemical F-T701 Incinerator N Y N N Y Y N N Y Y Y$14,000 $7,000 $0 $7,000 $0 $0 $26,000 $2,500 $56,500 $37,667 $4,136NCGlaxoSmithKline MWI-2 Incinerator N Y Y N Y Y Y Y Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $0 $2,500 $56,500 $37,667 $4,136NEGreatDane INCINERATOR Incinerator Y N N Y N Y Y N Y Y Y$14,000 $0 $0 $7,000 $12,000 $0 $26,000 $2,500 $61,500 $41,000 $4,502NJNovartis 34 Incinerator Y Y Y Y Y Y Y N Y N Y$14,000 $7,000 $7,000 $7,000 $12,000 $0 $0 $2,500 $49,500 $33,000 $3,623OKPioneerTelephone MS200 Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039PAAshlandNevilleIsland PR TOX Incinerator N Y N N Y Y N N Y N Y$14,000 $7,000 $0 $7,000 $0 $0 $0 $2,500 $30,500 $20,333 $2,232PASmithKlineBeecham 003 Incinerator Y N N Y Y Y Y N Y N Y$14,000 $0 $0 $7,000 $12,000 $0 $0 $2,500 $35,500 $23,667 $2,598SCEastmanColombia1560-0008, ID#15 Incinerator Y N N Y Y Y N N N Y Y$14,000 $0 $0 $7,000 $0 $0 $0 $2,500 $23,500 $15,667 $1,720TXBASFFreeport IN-4702 Incinerator N Y N N Y Y Y Y Y Y Y$14,000 $7,000 $0 $7,000 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526TXBASFFreeportIN-5500 Incinerator N N N N Y N Y Y N Y Y$14,000 $0 $0 $0 $12,000 $7,000 $0 $2,500 $35,500 $23,667 $2,598Table 6C. Initial Stack Testing Costs by Unit and Pollutant (107 of 123)Appendix AMetals CO HCl NOx PM Filt SO2 D/F Opacity$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500Adjusted StackTestingSubtotal(TCI, $)AnnualizedStack TestingSubtotal(TCI, $)Initial StackTestingSubtotalInitial Stack Testing CostsSO2Cd CO HCl PbFacilityID UnitID SubcategoryInitial Stack Testing Required?D/FOpacityD/FTEQHgNOxPMFiltTXReichholdThermal Oxidizer Incinerator N Y Y N Y N N Y Y Y Y$14,000 $7,000 $7,000 $0 $0 $7,000 $26,000 $2,500 $63,500 $42,333 $4,648TXSterlingChemTexasCity53H3Incinerator Y Y Y Y Y N Y Y Y Y Y$14,000 $7,000 $7,000 $0 $12,000 $7,000 $26,000 $2,500 $75,500 $50,333 $5,526VATransInd50825Incinerator Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039WABoeingDevelopmentalCenter9-67 data-destroyincinerator Incinerator Y Y Y Y Y Y Y N Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $0 $26,000 $2,500 $75,500 $50,333 $5,526WVDuPontWashingtonWorksT71MEIncinerator N N N Y N N Y N N Y Y$14,000 $0 $0 $0 $12,000 $0 $0 $2,500 $28,500 $19,000 $2,086AKAlyeskaPumpStation535-IN-1Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKAlyeskaPumpStation6PS6 Smart Ash Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKAlyeskaPumpStation737-IN-1Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKAlyeskaPumpStation7PS7 Smart Ash Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKAlyeskaPumpStation9PS9 Smart Ash Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKChugachElectricBelugaEU No. 9 Small, remote N N N Y Y N N N N Y Y$14,000 $0 $0 $0 $0 $0 $0 $2,500 $16,500 $11,000 $1,208AKCoeurIncinerator Small, remote Y N N N Y N N N N Y Y$14,000 $0 $0 $0 $0 $0 $0 $2,500 $16,500 $11,000 $1,208AKCookInletPipeline-DriftRiverDrift RiverTerminalIncinerator Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKEntechAlaskaIncin # 1 Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKFairbanksMaintenanceFMF Smart Ash Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKGlenallenResponseBaseGRB Smart Ash Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKHeclaGreensCreekJuneauConsumatIncinerator Small, remote N Y N N N N N N N N Y$0 $7,000 $0 $0 $0 $0 $0 $2,500 $9,500 $6,333 $695AKKuparukCentral ProductionH-250 (EU 35) Small, remote N N N N N N N N N Y Y$0 $0 $0 $0 $0 $0 $0 $2,500 $2,500 $2,500 $274AKKuparukCentral ProductionH-347 (EU 36) Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKPioneerNRI-5 incinerator Small, remote N N N N N N N N Y Y Y$0 $0 $0 $0 $0 $0 $26,000 $2,500 $28,500 $19,000 $2,086AKTeckComincoAlaskaIncRedDogMine MI-2Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKTeckComincoAlaskaIncRedDogMine MI-3Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKUOCCTradingBayR-H-0800 Small, remote Y Y Y Y Y Y Y Y Y Y Y$14,000 $7,000 $7,000 $7,000 $12,000 $7,000 $26,000 $2,500 $82,500 $55,000 $6,039AKXTOEnergyINCINERATORSmall, remoteYYYYYYYYYYY$14,000$7,000$7,000$7,000$12,000$7,000$26,000$2,500$82,500$55,000$6,039

# Table 6D. Stack Testing Costs Appendix A

Parameters/Costs Equation Values

A. Parameters

1. Cost index

a. 2008 575.4

d. 1992 358.2

B. Testing Costs, $

1. Method 5 (PM) = $8,000 x (575.4/358.2) $12,000

2. Method 9 (opacity) = $1,000 x (575.4/358.2) + $1,500 $2,500

3. Method 10 (CO) = $4,000 x (575.4/358.2) + $1,000 $7,000

4. Method 26 (HCl) = $5,000 x (575.4/358.2) $7,000

5. Method 29 (metals) = $8,000 x (575.4/358.2) + $2,000 $14,000

6. Method 23 (CDD/CDF) = $21,000 x (575.4/358.2) - $5,000 $26,000

7. Method 7E (NO X 

# ) = $5,000 x (575.4/358.2) $7,000

8 . Method 6C (SO 2 

# )

= $5,000 x (575.4/358.2) $7,000

Annual PM, HCl, opacity; 2/3*sum of costs $14,333

Annual everything except CO: 2/3*sum of costs $50,333

Annual PM, HCl, Nox, SO2, opacity: 2/3*sum of costs $23,667

CRF (15 yr, 7%): (0.07*(1+0.07)^15)/((1+0.07)^15-1) 0.10979

Note:

1. Initial testing costs to be annualized over 15 years at 7% interest.

2. Testing costs have been rounded to the nearest $1,000 (except for opacity) to be consistent with level of rounding in

original costs; costs also adjusted based on additional information from EPA.

3. Multiple test costs adjusted by 2/3 in nationwide cost estimates to account for travel, accommodations, methods/sampling

trains, etc. common to the tests.

Sources:

1. Memorandum from R. Segall, EPA/EMB, to R. Copland, EPA/SDB. October 14, 1992. Medical Waste Incinerator Study:

Emission Measurement and Continuous Monitoring. (II-B-89)

2. E-mail from Jason Dewees, EPA, to Peter Westlin, EPA. August 20, 2008. Monitoring Options for SNCR & Test Cost

Questions.

3. E-mail from Jason Dewees, EPA, to Mary Johnson, EPA. August 20, 2008. Re: Monitoring Options for SNCR & Test Cost

Questions.

# Table 6E. Visible Emissions Testing Costs Appendix A

Parameters/Costs Equation Values

A. Parameters

1. Operating labor rate, $/hr (LR) $34.60

2. Capital recovery factor, 5-yr equipment life,

7% interest (CRF) = [i x (1 + i) a 

# ] / [(1 + i) a 

# - 1], where i = interest rate, a = equipment life 0 .24389

B. Total Capital Investment, $ (TCI) = Combination light meter/anemometer ($200) + digital stopwatches (2

each at $25) $250

C. Direct Annual Costs, $/yr

1. Operating labor = (1 hr/reading) x (3 readings/test) x (1 test/yr) x LR $104

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (operating labor) $62

2. Property taxes, insurance, and administration = 0.04 x TCI $10

3. Capital recovery = CRF x TCI $61

E. Total Annual Cost, $/yr (rounded) = Direct Annual Costs + Indirect Annual Costs $200

Sources:

1. Professional Equipment. 2008. Light Meters Industrial and Professional: Digital Light Meter. Website: http://www.professionalequipment.com.

Accessed July 24, 2008.

2. Cole-Parmer. 2008. Digital Stopwatches -Cole Parmer Instrument Catalog. Website: http://www.coleparmer.com. Accessed July 24, 2008.Table 6F. Recordkeeping and Reporting CostsAppendix A(A)(B)(C)(D)(E)(F)(G)Burden itemPersonhours peroccurrenceNumber ofoccurrencesper yearTechnicalperson-hoursper year(C = A x B)Managementperson-hoursper year(D = C x 0.05)Clericalperson-hoursper year(E = C x 0.1)Total personhours per year(F = C + D + E) Cost, $A. ApplicationsN/AB. Surveys and Studies N/AC. Reporting Requirements1. Read instructions 1.0 1 1.0 0.05 0.1 1.2 $412. Required activitiesa. Perf. spec. tests (certif.) for CMS 17 1 17 0.9 1.7 20 $6963. Write reporta. Notification of initial performance testi. Pollutants, fugitive ash emissions 2.0 1 2.0 0.1 0.2 2.3 $82ii. Fugitive ash emissions 1.0 1 1.0 0.05 0.1 1.2 $41b. Notification of initial CMS demonstration 2.0 1 2.0 0.1 0.2 2.3 $82c. Report of initial performance testi. Pollutants, fugitive ash emissions 8.0 1 8.0 0.4 0.8 9.2 $328ii. Fugitive ash emissions 2.0 1 2.0 0.1 0.2 2.3 $82d. Report of initial CMS demonstration Incl. in C2e. Annual reporti. Results of performance tests conducted during the year 40 1 40 2.0 4.0 46 $1,638D. Recordkeeping Requirements1. Read instructions Incl. in C12. Plan activities N/A3. Implement activities N/A4. Develop record system N/A5. Time to enter informationa. Records of initial performance test Incl. in C3b. Records of annual and any subsequent compliance tests Incl. in C3E. Total Labor Burden and Cost73 3.7 7.3 84 $2,989Notes:Labor Rates:ParameterPulp, PaperandPaperboardMillsPipelineTransportationCement andConcreteProductManufacturingPharmaceutical &MedicineManufacturing TotalLoaded1. Technical - Stationary Engineers & Boiler Operators$19.14$21.11$18.88 $27.36 $21.62$34.602. Management - Engineering Managers$41.41$58.22$43.90 $62.05 $51.40$82.233. Clerical - Office Clerks, General$14.21$14.15$12.58 $14.85 $13.95$22.324. Composite labor rate$40.946. Assume 40 hours to review report of annual PM, CO, and HCl compliance reports.1. Industry costs are based on the following hourly rates: technical at $34.60, management at $82.23, and clerical at $22.32 (see table below). The composite hourly labor rate is ($34.60/hr) + (0.05 x $82.23/hr) + (0.1 x $22.32/hr) =$40.94/hr. Labor rates were increased by 60% to account for overhead.2. Person-hours per occurrence for CMS performance specification costs are based on the performance specification costs to certify CMS ($700) divided by the composite hourly labor rate ($40.94/hr).3. Control device inspection cost already accounted for under monitoring costs.4. Assume 8 hours for each facility to review the report of the initial performance test for pollutants and fugitive ash.5. Assume 2 hours for each facility to review the report of the initial performance test for fugitive ash.2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).7. The average recurrent burden and cost in the first 3 years after promulgation for the sources with recurrent burden are equal to the person-hours added down each column for technical, management, and clerical and the sum ofthe cost column.Sources:1. Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates.

# Table 7A. Alternative Waste Disposal Algorithm: Cost to Haul Waste to Landfill Appendix A

Equation or defaul t

A. Parameters

= $34.29/ton

= 50 miles if incinerator

= 66 miles if small, remote unit

B. Annual Costs, $/ton

= $0.266/ton-mile x D

= $0.266/ton-mile x D + landfill tip fee

C. Annual Costs (with landfill tip fee), $/yr = Total annual cost x (C x 0.67) x H

Note:

National average incinerator tip fee applied to estimate model costs.

Sources:

1. Landfill tip fee: NSWMA’s 2005 Tip Fee Survey.



# Taps Row

Nearest City W/ Landfill Class Distance (Miles)

Prudhoe Bay 1 6

Prudhoe Bay 1 53

Prudhoe Bay 1 94

Anaktuvuk 3 63

Evansville 3 22

Stevens Village 3 22

Minto 3 44

Fairbanks 1 42

Delta Junction 3 9

Delta Junction 3 58

Glennallen 2 9

Gelnnallen 2 61

Valdez 2 0

A verage Distance: 37

North Slope Oil and Gas Activity 2008-200 9

Nearest City W/ Landfill Class Distance (Miles)

Prudhoe Bay 1 100

Prudhoe Bay 1 45

Prudhoe Bay 1 16

Prudhoe Bay 1 30

Prudhoe Bay 1 13

Prudhoe Bay 1 14

Prudhoe Bay 1 20

Prudhoe Bay 1 59

Prudhoe Bay 1 66

Prudhoe Bay 1 87

A verage Distance: 45

Cook Inlet Oil and Gas Activity 2007-200 9

Nearest City W/ Landfill Class Distance (Miles)

Beluga 3 13

Beluga 3 2

Tyonek 3 7

Soldonta 1 19

Soldonta 1 12

Soldonta 1 6

Soldonta 1 27

Homer 2 21

Homer 2 8

A verage Distance: 13 Parameters/Costs

Happy Valley B-12

North Fork 34-26

Locations and Distances approximated using "Cook Inlet Oil and Gas Activity

2007-2009" from Alaska Department of Natural Resources Division of Oil and

Gas.

http://www.dog.dnr.state.ak.us/oil/products/maps/cookinlet/2009/CI_OandG_Activ

ityMap_2009-05-18.pdf 

# 1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Landfill tip fee (national average), $/ton

4. Distance to Landfill (D)

1. Without landfill tip fee

2. With landfill tip fee



# SRU 211-33

BCU 19

KBU 14-8

Paxton 2 Station

Ivan River 11-06

BRU 211-26

Lone Creek 4 Badami B1-39

Kupcake Savant

Dewline #1

North Shore 1

Locations and Distances approximated using "North Slope Oil and Gas Activity

2008-2009" from Alaska Department of Natural Resources Division of Oil and

Gas.

http://www.dog.dnr.state.ak.us/oil/products/maps/northslope/2009/NS_OandG_A

ctivityMap_2009-05-18.pdf 

# Tofkat 1

Char No. 1

Rendevous 2 Chandler 5

Indrico

Jacobs Ladder C PS10

PS11

PS12

VMT

Locations and Distances approximated using "Map 1-2 Land Ownership along the

TAPS ROW" from U.S. Department of the Interior Bureau of Land Management.

http://tapseis.anl.gov/documents/docs/feis/volume7/1-2.pdf



# Station

PS6

PS7

PS8

PS9 2. Hauling cost: U.S. Department of Transportation, Research and Innovative Technology Administration, Bureau of

Transportation Statistics. Table 3-17: Average Freight Revenue Per Ton-mile. Assume 50 mile/trip to reach a landfil from

incinerator location.

3. Roundtrip distances from remote location to landfill based on twice the overall average from distance tables below.



# Station

PS1

PS2

PS3

PS4

PS5

# Table 7B. Alternative Waste Disposal Algorithm: Cost to Haul Waste to Municipal Waste Combustor Appendix A

Parameters/Costs Equation

A. Parameters

1. Incinerator capacity, lb/hr (C)

2. Annual operating hours, hr/yr (H)

3. Incinerator tip fee (national average), $/ton = $61.64/ton

B. Annual Costs, $/ton

1. Without incinerator tip fee = $0.266/ton-mile x 50 miles

2. With incinerator tip fee = $0.266/ton-mile x 50 miles + incinerator tip fee

C. Annual Costs (with incinerator tip fee), $/yr = Total annual cost x (C x 0.67) x H

Note:

National average incinerator tip fee applied to estimate model costs.

Sources:

1. Incinerator tip fee: NSWMA’s 2005 Tip Fee Survey.

2. Hauling cost: U.S. Department of Transportation, Research and Innovative Technology Administration, Bureau of Transportation Statistics.

Table 3-17: Average Freight Revenue Per Ton-mile. Assume 50 mile/trip to reach an MWC.

# Table 7C. Alternative Waste Disposal Algorithm: Cost to Sandblast Appendix A

Parameters/Costs Equation V alue

A. Parameters

1. Estimated $/hr (C) $53.75

2. Annual operating hours, hr/yr (H) 2000

3. Contingencies, % 10.00%

C. Annual Costs (with landfill tip fee), $/yr = (1+ contingencies) x C x H $118,250

Note 

# :

Sources:

1. $45/hr from website: www.abrasiveblastingandcleaning.com Estimates were obtained to determine prices surface preparation companies charge to clean powder coated

surfaces. The estimates ranged from $45/hr to $62.50/hr, with a median of $53.75.

2. Call from Philip Crawford, ERG, to Abrasive Processing Technologies:

"Rate dependent on strength of powder coating. For an almost “paint –like” coating $1.25-$1.75 per sq. ft.

For typical powder coat $3.75-$5.00 per sq. ft. Very rough estimate of 5-8 hrs per 100 sq. ft at best for

powder coated material." (100 sq ft @ $5/sq ft @ 8 hr = $62.5/hr).

3. Call from Philip Crawford, ERG to IDS Blast Finishing:

"Rates would be highly dependent on the quality of the powder coating job. Rough pricing estimate - $3-$5

per sq. ft for powder coating removal."

# Table 7D. Alternative Waste Disposal Algorithm: Cost to Continue Incinerator Operation (1 of 3) Appendix A

Intermittent Operation

Parameters/Costs Equation/Default Value

A. Model Parameters

1. Actual Waste Charging Capacity (C) (lb/batch)

2. Operating hours (hr/yr)

a. Preheat phase = (hr/yr)*0.04

b. Burning phase = (hr/yr)*0.54

c. Burndown phase = (hr/yr)*0.29

d. Cooldown phase = (hr/yr)*0.14

3. Operating days (days/yr)

4. Volumetric flow rate out of secondary chamber (SC) (dscfm)

B. Total Capital Investment (1-sec SC)

1. Combustor Cost = 1.48*((31.3*C)+32,775)*(368/357.5)

Total capital investment in 2008 dollars =1.48*((31.3*C)+32,775)*(575.4/357.5)

C. Combustor Annual Operating Costs

1. Electricity (all for the blowers), $/yr =

(effect of low vs high air flow neglected)

a. hp (0.00203)(C)

b. Unit cost ($/kwh) 0.06

c. $/yr = (0.746)(hp)($/kwh)((hr/yr)-(cooldown hr/yr))

2. Natural Gas

a. Primary chamber (PC) burner capacity (Btu/hr) = (129.1)*(C)+170,273

b. SC burner capacity (Btu/hr) = (1,290)*(C)+297,036

c. Preheat phase

(1) PC burner utilization rate, % 1

(2) SC burner utilization rate, % 1

d. Burning phase

(1) PC burner utilization rate, % 0

(2) SC burner utilization rate, % 0.5

e. Burndown phase

(1) PC burner utilization rate, % 0.75

(2) SC burner utilization rate, % 0.9

f. Cooldown phase

(1) PC burner utilization rate, % 0

(2) SC burner utilization rate, % 0

g. Unit cost ($/1000) 3.5

h. Heating value (Btu/ft3) 1000

i. $/Btu 1/1,000,000

j. Overall PC burner utilization = ((PC preheat rate)*(preheat hr/yr)+(PC burning rate)* (burning hr/yr)+(PC burndown rate)*(burndown hr/yr))/(total hr/yr)

k. Overall SC burner utilization = ((SC preheat rate)*(preheat hr/yr)+(SC burning rate)*(burning hr/yr)+(SC burndown rate)*(burndown hr/yr))/(total hr/yr)

l. $/yr = (Btu/hr)(utilization rate)(hr/yr)(3.5)/1,000,000

3. Water

a. Unit cost ($/1000 gallons) 0.77

b. Consumption (gpm) = (C)*(0.75/1000)

c. $/yr = (gpm)(60min/hr)(burning phase hr/yr)($/1000 gal)

4. Operating Labor

a. Burning phase labor (percent) 0.54

b. Ash removal (hr/day) 1

c. Wage rate ($/hr) 12

d. $/yr = ((%)(operating hours)+(ash hr/day)(days/yr))*(wage rate)

5. Supervisory Labor

a. $/yr = (0.15)(operating labor)

6. Maintenance Labor

a. Labor (hr/8hr) for all operating hours 0.5

b. Wage rate = (1.1)($12/hr)

c. $/yr = (hr/8hr)($/hr)(hr/yr)

7. Maintenance Materials

a. $/yr = 0.02*TCI

8. Ash Disposal

a. Ash (% of waste charge) 0.09

b. Disposal charge ($/ton) 40

c. $/yr = (C)(burning phase hr/yr)(ton/2000)(ash %)($/ton)

9. PC refractory replacement

a. Assume PC is enclosed in a horizontal cylindrical shell

b. PC volume (ft3) (PCV) = (0.222)(lb/batch)

c. L/D ratio 1.5

d. Internal diameter (PCD) (ft) = ((4*PCV)/(3.1416*1.5))^(1/3)

e. Internal length (calculated based on ratio of diameter to length) = PCD/0.666

f. Refractory Thickness (ft) 0.375

g. Refractory Volume (ft3) = ((3.14)(((PCD/2)+(refractory thickness)) 2 

# ((length)+(2*thickness)))-PCV

h. Unit refractory cost ($/ft3) 130.7

i. Total refractory cost ($) = (unit cost)*(volume)

j. Insulation thickness (ft) 0.167

k. Insulation Volume (ft3) = ((((PCD/2)+((refractory thickness +insulation thickness))) 2 

# (length + ((refractory thickness +insulation thickness)) 2 

# (3.14)) - (PCV + refractory

volume)

l. Unit Insulation cost ($/ft3) 44.3

m. Total Insulation cost ($) = insulation volume*insultation cost

n. Refrac. and Insulat. Replacement Freq. (yr) 8

o. Capital Recovery Factor (CRF) = (interest*(1+interest)^(ref and ins replacement freq)) / ((1+interest)^((ref and ins replacement freq)-1)

p. Replacement cost ($/yr) = CRF*(refrac. cost + insulat. cost)

10. SC refractory replacement

a. Assume SC for all incinerators is enclosed in a cylindrical shell

b. Assumed L/D ratio 2

c. SC volume (ft3) (SCV) = (dscfm/0.9)*(2260/528)*(1sec)*(min/60sec)

# Table 7D. Alternative Waste Disposal Algorithm: Cost to Continue Incinerator Operation (2 of 3) Appendix A

Parameters/Costs Equation/Default Value

d. Internal diameter (ft) (SCD) = ((SCV)*(2)/3.1416)^(1/3)

e. Internal Length (ft) (L) = (SCV*4)/(3.1416*SCD 2 

# )

f. Refractory thickness (ft) 0.375

g. Refractory Volume (ft3) = ((3.14)(((SCD/2)+(refractory thickness)) 2 

# ((length)+(2*thickness)))-SCV

h. Unit refractory cost ($/ft3) 130.7

i. Total refractory cost ($) = (unit cost)*(volume)

j. Insulation thickness (ft) 0.167

k. Insulation Volume (ft3) = ((((SCD/2)+((refractory thickness +insulation thickness))) 2 

# (length + ((refractory thickness +insulation thickness)) 2 

# (3.14)) - (SCV + refractory

volume)

l. Unit Insulation Cost ($/ft3) 44.3

m. Total Insulation Cost ($) = insulation volume*insultation cost

n. Refractory and insulation replacement freq. (yr) 8

o. Capital Recovery Factor (CRF) = (interest*(1+interest)^(ref and ins replacement freq)) / ((1+interest)^((ref and ins replacement freq)-1)

p. Replacement cost ($/yr) = CRF*(refrac. cost + insulat. cost)

12. Overhead

a. $/yr=(0.6)(all labor and maintenance materials) = (0.6)*(($/r op labor)+($/yr sup labor)+($/yr maint labor) + ($/yr maint materials))

13. Property Tax, insurance, and administrative expenses.

a. $/yr = (0.04)(Capital Investment)

14. Capital Recovery (Annualized Capital Cost)

a. Equipment lifetime (yr) 20

b. Interest rate (%) 10

c. Capital Recovery Factor = (0.1*(1.1)^lifetime)/((1.1)^(lifetime-1))

d. Annualized Capital Cost ($/yr), in 1994 dollars = (CRF)(TCI-refractory replacement costs)

e. Annualized Capital Costs ($/yr), in 2008 dollars = 1994 Annualized Capital Costs*(575.4/368)

D. Annual Costs (Direct and Indirect), in 1998 dollars

1. Annual Costs (Direct and Indirect), in 2008 dollars administrative expenses (Item C13). Costs updated to 2008 dollars using CE plant cost indices.

E. Total Annual Costs

1. $/yr=sum of combustor annual costs

Total annual costs in 2008 dollars = Summation of Annual Costs (Direct and Indirect) and Capital Recover(Annualized Capital Cost), items C14 and D1. Costs updated to 20 0

dollars using CE plant cost indices.



# Batch Operation

Parameters/Costs Equation/Default Value

A. Model Parameters

1. Actual Waste Charging Capacity (C) (lb/batch) 300

2. Operating hours (hr/yr)

a. Preheat phase = (hr/yr)*0.02

b. Low-air phase = (hr/yr)*0.31

c. High-air phase = (hr/yr)*0.2

d. Cooldown phase (blowers on) = (hr/yr)*0.44

3. Operating days (days/yr)

4. Volumetric flow rate out of secondary chamber (SC) (dscfm)

B. Total Capital Investment (1-sec SC)

1. Combustor Cost = 1.48*((31.3*C)+32,775)*(368/357.5)

Total capital investment in 2008 dollars =1.48*((31.3*C)+32,775)*(575.4/357.5)

C. Combustor Annual Operating Costs

1. Electricity (all for the blowers), $/yr =

(effect of low vs high air flow neglected)

a. hp (0.00203)(C)

b. Unit cost ($/kwh) 0.06

c. $/yr = (0.746)(hp)($/kwh)(hr/yr)

2. Natural Gas

a. Primary chamber (PC) burner capacity (Btu/hr) = 1,562*C+474100

b. SC burner capacity (Btu/hr) = 1,562*C+474100

c. Preheat phase

(1) PC burner utilization rate, % 1

(2) SC burner utilization rate, % 0

d. Low-air phase

(1) PC burner utilization rate, % 0.75

(2) SC burner utilization rate, % 0

e. High-air phase

(1) PC burner utilization rate, % 0.9

(2) SC burner utilization rate, % 0

f. Unit cost ($/1000)

g. Heating value (Btu/ft3)

h. $/Btu 1/1,000,000

i. Overall PC burner utilization 0.46

j. Overall SC burner utilization 0

i. $/yr = (Btu/hr)(utilization rate)(hr/yr)(3.5)/1,000,000

3. Water

a. Unit cost ($/1000 gallons) 0.77

b. Consumption (gpm) 0

c. $/yr = (gpm)(60min/hr)((low-air hr/yr)+(high-air hr/yr))($/1000 gal)

4. Operating Labor

a. Labor (hr/cycle) 1

b. Ash removal (hr/cycle) 0.5

c. Wage rate ($/hr) 12

d. $/yr = (hrs/cycle)(cycle/yr)(wage rate)

# Table 7D. Alternative Waste Disposal Algorithm: Cost to Continue Incinerator Operation (3 of 3) Appendix A

Parameters/Costs Equation/Default Value

5. Supervisory Labor

a. $/yr = (0.15)(operating labor)

6. Maintenance Labor

a. Labor (hr/8hr) for all operating hours 0.5

b. Wage rate = (1.1)($12/hr)

c. $/yr = (hr/8hr)($/hr)(hr/yr)

7. Maintenance Materials

a. $/yr = 0.02*TCI

8. Ash Disposal

a. Ash (% of waste charge) 0.09

b. Disposal charge ($/ton) 40

c. $/yr = (lb/batch)(ash %)($/ton)(ton/2000)(cycles/yr)

9. PC refractory replacement

a. Assume PC is enclosed in a horizontal cylindrical shell

b. PC volume (ft3) (PCV) = (0.222)(lb/batch)

c. L/D ratio 1.5

d. Internal diameter (PCD) (ft) = ((4*PCV)/(3.1416*1.5))^(1/3)

e. Internal length (calculated based on ratio of diameter to length) = PCD/0.666

f. Refractory Thickness (ft) 0.375

g. Refractory Volume (ft3) = ((3.14)(((PCD/2)+(refractory thickness)) 2 

# ((length)+(2*thickness)))-PCV

h. Unit refractory cost ($/ft3) 130.7

i. Total refractory cost ($) = (unit cost)*(volume)

j. Insulation thickness (ft) 0.167

k. Insulation Volume (ft3) = ((((PCD/2)+((refractory thickness +insulation thickness) 2



# (length + ((refractory thickness +insulation thickness)) 2 

# (3.14)) - (PCV + refractory volume)

l. Unit Insulation cost ($/ft3) 44.3

m. Total Insulation cost ($) = insulation volume*insultation cost

n. Refrac. and Insulat. Replacement Freq. (yr) 8

o. Capital Recovery Factor (CRF) = (interest*(1+interest)^(ref and ins replacement freq))/

((1+interest)^((ref and ins replacement freq)-1)

p. Replacement cost ($/yr) = CRF*(refrac. cost + insulat. cost)

10. SC refractory replacement

a. Assume SC for all incinerators is enclosed in a cylindrical shell

b. Assumed L/D ratio 2

c. SC volume (ft3) (SCV) = (dscfm/0.9)*(2260/528)*(1sec)*(min/60sec)

d. Internal diameter (ft) (SCD) = ((SCV)*(2)/3.1416)^(1/3)

e. Internal Length (ft) (L) = (SCV*4)/(3.1416*SCD 2 

# )

f. Refractory thickness (ft) 0.375

g. Refractory Volume (ft3) = ((3.14)(((SCD/2)+(refractory thickness)) 2 

# ((length)+(2*thickness)))-SCV

h. Unit refractory cost ($/ft3) 130.7

i. Total refractory cost ($) = (unit cost)*(volume)

j. Insulation thickness (ft) 0.167

k. Insulation Volume (ft3) = ((((SCD/2)+((refractory thickness +insulation thickness))) 2



# (length + ((refractory thickness +insulation thickness)) 2 

# (3.14)) -

(SCV + refractory volume)

l. Unit Insulation Cost ($/ft3) 44.3

m. Total Insulation Cost ($) = insulation volume*insultation cost

n. Refractory and insulation replacement freq. (yr) 8

o. Capital Recovery Factor (CRF) = (interest*(1+interest)^(ref and ins replacement freq))/

((1+interest)^((ref and ins replacement freq)-1)

p. Replacement cost ($/yr) = CRF*(refrac. cost + insulat. cost)

12. Overhead

a. $/yr=(0.6)(all labor and maintenance materials) = (0.6)*(($/r op labor)+($/yr sup labor)+($/yr maint labor)+

($/yr maint materials))

13. Property Tax, insurance, and administrative expenses.

a. $/yr = (0.04)(Capital Investment)

14. Capital Recovery (Annualized Capital Cost)

a. Equipment lifetime (yr) 20

b. Interest rate (%) 7

c. Capital Recovery Factor = (0.07*(1.07)^lifetime)/((1.07)^(lifetime-1))

d. Annualized Capital Cost ($/yr), in 1994 dollars = (CRF)(TCI-refractory replacement costs)

e. Annualized Capital Costs ($/yr), in 2008 dollars = 1994 Annualized Capital Costs*(575.4/368)

D. Annual Costs (Direct and Indirect), in 1998 dollars

1. Annual Costs (Direct and Indirect), in 2008 dollars = Summation of Operations and Maintenance (O&M)

(Items C1 through C11), overhead (Item C12), property taxes, insurance, and administrative expenses (Item C13). Costs updated to 2008

dollars using CE plant cost indices.

E. Total Annual Costs

1. $/yr=sum of combustor annual costs

Total annual costs in 2008 dollars = Summation of Annual Costs (Direct and Indirect) and Capital Recover(Annualized Capital Cost), items C14 and D1. Costs updated to 20 0

dollars using CE plant cost indices.

# Table 8. Best Compliance Options By Unit (1 of 6) Appendix A

Gray cells indicate the least expensive option between compliance and alternative disposal method s

TCI

($) TAC

($/yr) Landfill Cost

($/yr) MWC Cost ($/yr) Sandblast Cost

($/yr) TCI

($) TAC

($/yr)

SCDixieNarco 47 Air Curtain

Incinerator No Equipment none $2,500 $0 $2,500

SCIFCOSystems Incinerator Air Curtain

Incinerator Unknown none $2,500 $0 $2,500

SCTri-CountyPallet Refractory lined

pit burner Air Curtain

Incinerator Unknown none $2,500 $0 $2,500

FLAscend CP-L Burn-off oven No Equipment afterburner retrofit, add

SNCR $558,733 $93,681 $107,818 $558,733 $93,681

FLAscend CP-S Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $96,335 $102,751 $566,733 $96,335

FLAscend HE140A Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $92,651 $113,263 $566,733 $92,651

FLAscend HE140B Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,539 $113,263 $566,733 $91,539

FLAscend HE140C Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,486 $113,263 $566,733 $91,486

FLAscend HE140D Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,486 $113,263 $566,733 $91,486

FLAscend HE171A Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,559 $99,904 $566,733 $91,559

FLAscend HE171B Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $92,672 $99,904 $566,733 $92,672

GAGreat Dane Trailers PYROLYSIS

OVEN - PO Burn-off oven Afterburner - Incinomite

J81A-3 (Natural Gas) afterburner retrofit, add

SNCR, add FF $1,414,105 $241,440 $117,031 $0 $117,031

IACNHAmerica INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $247,821 $113,434 $0 $113,434

IACNHAmerica INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $248,934 $113,434 $0 $113,434

INWabashNational855 BO Burn-off oven No Equipment add FF, add packed bed

scrubber $1,245,997 $246,811 $114,148 $0 $114,148

KSCNHWichita Ace Burn-off

Oven Burn-off oven Unknown add SNCR, add FF $1,266,855 $242,293 $105,756 $0 $105,756

KYCooperStandard SN-17 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $308,905 $83,320 $0 $83,320

NDCNHAmeric a INC-1 Burn-off ove n No Equipmen t add SNCR, add F F $1,266,855 $268,835 $102,016 $0 $102,016

NECNHAmericaGrandIsl

and 7996 Burn-off oven No Equipment add FF, add packed bed

scrubber, add SNCR $2,156,713 $424,334 $99,875 $0 $99,875

OHWhirlpoolClyde N001 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $788,423 $188,976 $97,677 $0 $97,677

OHWhirlpoolClyde N002 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde N003 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde N004 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde P021 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde P023 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde P025 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

PACNHAmericaNewHolla

nd INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $258,526 $108,296 $0 $108,296

PACNHAmericaNewHolla

nd INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $259,639 $108,296 $0 $108,296

SCCryovac FB01 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,414,105 $253,768 $110,579 $0 $110,579

SCINVISTACamdenPlant Unit ID 19 -

Lindberg Burn-off oven Afterburner none $33,250 $21,145 $103,443 $33,250 $21,145

SCINVISTASpartanburg EU39a -

Polyester Burn

Off Oven #1 Burn-off oven Unknown afterburner retrofit $149,166 $43,331 $105,756 $149,166 $43,331

SCINVISTASpartanburg EU39b -

Polyester Burn

Off Oven #2 Burn-off oven Unknown afterburner retrofit $166,499 $44,122 $105,756 $166,499 $44,122

SCINVISTASpartanburg EU39c -

Polyester Burn

Off Oven #3 Burn-off oven Unknown afterburner retrofit $166,499 $45,234 $105,756 $166,499 $45,234

TNVolvoPenta Pyrolysis Oven 1 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,414,105 $239,198 $117,573 $0 $117,573

TNVolvoPenta Pyrolysis Oven 2 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,414,105 $240,310 $117,573 $0 $117,573

TXMadix Building A - Burnoff Oven Burn-off oven No Equipment none $55,250 $23,561 $115,111 $55,250 $23,561

TXMadix Building C - Burnoff Oven Burn-off oven No Equipment none $37,917 $21,657 $112,506 $37,917 $21,657

VANewportNewsShipbuil

dingDryDock Motor Winding

Burnout Oven B64 Burn-off oven Thermal Oxidizer afterburner retrofit, add

SNCR, add FF $1,414,105 $239,049 $117,644 $0 $117,644

VAQuadrantEPP Controlled

Pyrolysis

Cleaning FurnaceBurn-off oven Unknown afterburner retrofit $149,166 $43,331 $86,495 $149,166 $43,331

ALCemexDemopolis KILN #1 Cement Kiln Electrostatic Precipitator add FF, tune-up $31,331,896 $9,627,515 $31,331,896 $9,627,515

ALLafargeRobertaPlant Rotary Kiln #5 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $37,667 $507,509 $37,667 $507,509

ALLehighCementCoLeed

s 005 Cement Kiln Dry Limestone Injection,

Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $29,667 $235,924 $29,667 $235,924 Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# MACT Cost A lternative Disposal Cost Best Option

# Table 8. Best Compliance Options By Unit (2 of 6) Appendix A

Gray cells indicate the least expensive option between compliance and alternative disposal method s

TCI

($) TAC

($/yr) Landfill Cost

($/yr) MWC Cost ($/yr) Sandblast Cost

($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# MACT Cost A lternative Disposal Cost Best Option

CACAPortlandCementCol

ton K-1 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone: Multipl e

(Multiclone), Fabric Filter improve FF, tune-up $33,000 $139,203 $33,000 $139,203

CACAPortlandCementCol

ton K-2 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone: Multipl e

(Multiclone), Fabric Filter improve FF, tune-up $37,667 $222,726 $37,667 $222,726

CALehighSouthwestRedd

ingPlant In-Line Kiln/Raw

Mill (S260) Cement Kiln Fabric Filter improve FF, tune-up $37,667 $194,823 $37,667 $194,823

CAMitsubishiCemen t 4-RK-1 Cement Kil n Fabric Filte r non e $15,667 $34,042 $15,667 $34,042

CANationalCementofCA Kiln 1 Cement Kiln Fabric Filter, SodiumAlkali Scrubbing System improve FF, tune-up $29,667 $220,136 $29,667 $220,136

FLCemexBrooksville Kiln #1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $33,000 $323,859 $33,000 $323,859

FLCemexBrooksville Kiln #2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $33,000 $362,289 $33,000 $362,289

FLCemexMiami Cement Kiln Cement Kiln Afterburner, Fabric Filter improve FF, tune-up $25,000 $334,615 $25,000 $334,615

FLCemexMiami Soil Thermal

Treatment FacilityCement Kiln Afterburner, Fabric Filter improve FF, tune-up $23,667 $45,479 $23,667 $45,479

FLFloridaRock Kiln Line 1 Cement Kiln Electrostatic Precipitator add FF $16,437,151 $5,197,020 $16,437,151 $5,197,020

FLRinkerBrooksville 0530021-001-AV Cement Kiln Fabric Filter improve FF, tune-up $55,000 $484,495 $55,000 $484,495

FLSACBranford Calciner Burner Cement Kiln Fabric Filter, Hydrated

Lime Injection, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $55,000 $105,361 $55,000 $105,361

GACemexClinchfiel d Kiln1 Cement Kil n Fabric Filte r improve FF, tune-u p $55,000 $243,303 $55,000 $243,303

IALafargeBuffal o Kiln 1 Cement Kil n Fabric Filte r improve F F $25,000 $269,090 $25,000 $269,090

IALehighCementMasonCi

ty 302.203 Cement Kiln Electrostatic Precipitator,

Fabric Filter, Flue Gas

Desulfurization (General),

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) improve FF $25,000 $300,964 $25,000 $300,964

IDAshGroveInkom Kiln 1 Cement Kiln Electrostatic Precipitator add FF, tune-up $3,432,513 $1,088,091 $3,432,513 $1,088,091

IDAshGroveInkom Kiln 2 Cement Kiln Electrostatic Precipitator tune-up $15,667 $34,042 $15,667 $34,042

ILBuzziUnicemOglesby #3 Kiln Cement Kiln Electrostatic Precipitator add FF, tune-up $12,647,524 $3,918,855 $12,647,524 $3,918,855

ILLafargeJoppaPlant Kiln 1 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently improve FF, tune-up $29,667 $171,856 $29,667 $171,856

ILLafargeJoppaPlant Kiln 2 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently improve FF, tune-up $29,667 $219,776 $29,667 $219,776

KSMonarchCementCoHu

mboldt Kiln 4 Cement Kiln Fabric Filter improve FF, tune-up $55,000 $182,110 $55,000 $182,110

KSMonarchCementCoHu

mboldt Kiln 5 Cement Kiln Fabric Filter improve FF, tune-up $25,000 $179,167 $25,000 $179,167

MDESSROCFrederickPla

nt EU-401 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up $9,434,730 $2,765,644 $9,434,730 $2,765,644

MDESSROCFrederickPla

nt EU-402 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up $9,434,730 $2,794,983 $9,434,730 $2,794,983

OKLafargeTulsaPlant Kiln 1 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter improve FF, tune-up $37,667 $137,017 $37,667 $137,017

OKLafargeTulsaPlant Kiln 2 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter improve FF, tune-up $29,667 $137,872 $29,667 $137,872

OKLoneStarPryo r Kiln #1 Cement Kil n Fabric Filte r improve F F $37,667 $182,129 $37,667 $182,129

OKLoneStarPryo r Kiln # 2 Cement Kil n Fabric Filte r improve F F $33,000 $170,967 $33,000 $170,967

OKLoneStarPryo r Kiln # 3 Cement Kil n Fabric Filte r improve FF, tune-u p $37,667 $141,464 $37,667 $141,464

ORAshGroveDurkee rotary cement kilnCement Kiln Fabric Filter tune-up $25,000 $35,067 $25,000 $35,067

PALafargeWhitehallPlant Kiln 2 Cement Kiln Fabric Filter tune-up $29,667 $37,160 $29,667 $37,160

PALafargeWhitehallPlant Kiln 3 Cement Kiln Fabric Filter tune-up $29,667 $37,160 $29,667 $37,160

PALehighCementEvansvil

le 121 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter improve FF $11,000 $176,514 $11,000 $176,514

PALehighCementEvansvil

le 122 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter improve FF $11,000 $163,942 $11,000 $163,942

PALehighCementYork 200 Cement Kiln Electrostatic Precipitator add FF, tune-up $5,574,421 $1,818,900 $5,574,421 $1,818,900

SCLafargeHarleyvill e 2 Cement Kil n Fabric Filte r improve FF, tune-u p $28,333 $202,211 $28,333 $202,211

TNCemexKnoxville OOK Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $37,667 $278,321 $37,667 $278,321

# Table 8. Best Compliance Options By Unit (3 of 6) Appendix A

Gray cells indicate the least expensive option between compliance and alternative disposal method s

TCI

($) TAC

($/yr) Landfill Cost

($/yr) MWC Cost ($/yr) Sandblast Cost

($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# MACT Cost A lternative Disposal Cost Best Option

TXAshGroveMidlothian Kiln 1 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) tune-up $25,000 $35,067 $25,000 $35,067

TXAshGroveMidlothian Kiln 2 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, tune-up $7,666,181 $2,438,889 $7,666,181 $2,438,889

TXAshGroveMidlothian Kiln 3 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, tune-up $7,647,019 $2,431,908 $7,647,019 $2,431,908

TXCemexBalconesPlant 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $37,667 $255,648 $37,667 $255,648

TXHolcimMidlothianPlant Kiln 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber improve FF, tune-up $37,667 $483,842 $37,667 $483,842

TXHolcimMidlothianPlant Kiln 2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber improve FF, tune-up $37,667 $525,628 $37,667 $525,628

TXLoneStarMaryne a Kiln 1 Cement Kil n Fabric Filte r improve F F $29,667 $154,146 $29,667 $154,146

TXLoneStarMaryne a Kiln 2 Cement Kil n Fabric Filte r improve F F $25,000 $215,846 $25,000 $215,846

TXLoneStarMaryne a Kiln 3 Cement Kil n Fabric Filte r improve FF, tune-u p $33,000 $187,679 $33,000 $187,679

UTAshGroveLeamington rotary cement kilnCement Kiln Fabric Filter improve FF, tune-up $37,667 $3,341,918 $37,667 $3,341,918

UTHolcimDevilsSlid e Kiln 1 Cement Kil n Fabric Filte r improve FF, tune-u p $37,667 $317,043 $37,667 $317,043

WAAshGroveSeattle rotary cement kilnCement Kiln Fabric Filter tune-up $25,000 $35,067 $25,000 $35,067

WALafargeSeattle Kiln Cement Kiln Electrostatic Precipitator add FF $8,522,470 $2,558,324 $8,522,470 $2,558,324

ALIPRiverdale No. 2 Bark Boiler

/ BK02 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add PBS, add ACI, add

SNCR

$7,213,410 $3,479,268 $7,213,410 $3,479,268

ARDomtarIndustries PB1 Energy recover y

unit Wet Electrostatic

Precipitator, General add FF, add PBS, add

ACI, minor adjustment for

Nox $7,164,804 $2,410,859 $7,164,804 $2,410,859

ARDomtarIndustries PB2 Energy recover y

unit Wet Scrubber add FF, improve

scrubber, add caustic,

add ACI, minor

adjustment for Nox $21,511,758 $9,138,859 $21,511,758 $9,138,859

ARDomtarIndustries PB3 Energy recover y

unit Electrostatic Precipitator add FF, add PBS, add

ACI, minor adjustment for

Nox $27,373,218 $11,469,916 $27,373,218 $11,469,916

ARPlantersCottonOil Boiler #3 (SN-72) Energy recover y

unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$1,867,969 $828,609 $1,867,969 $828,609

CAWheelabratorShasta Boiler#1 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective No n

Catalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$13,966,942 $4,873,510 $13,966,942 $4,873,510

CAWheelabratorShasta Boiler#2 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective No n

Catalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$12,743,549 $4,465,324 $12,743,549 $4,465,324

CAWheelabratorShasta Boiler#3 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective No n

Catalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$13,650,370 $4,735,438 $13,650,370 $4,735,438

LADeltech HB-507 Energy recover y

unit Flue Gas Recirculation add FF, add PBS, add

ACI $2,178,702 $683,353 $2,178,702 $683,353

LADeltech HB-512 Energy recover y

unit Flue Gas Recirculation add FF, add PBS, add

ACI $5,510,500 $1,404,577 $5,510,500 $1,404,577

LAInternationalPaperRed

RiverMill EQT011 Hogged

Fuel Boiler No. 2 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI

$28,551,502 $11,373,767 $28,551,502 $11,373,767

LAIPMansfield 1-78 - No. 1

Power Boiler /

EQT005 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$16,736,154 $4,965,844 $16,736,154 $4,965,844

LAIPMansfield 2-78 - No. 2

Power Boiler Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$22,055,612 $7,217,075 $22,055,612 $7,217,075

MDSeverstalSparrows 1BLR Energy recover y

unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$16,762,747 $5,314,405 $16,762,747 $5,314,405

# Table 8. Best Compliance Options By Unit (4 of 6) Appendix A

Gray cells indicate the least expensive option between compliance and alternative disposal method s

TCI

($) TAC

($/yr) Landfill Cost

($/yr) MWC Cost ($/yr) Sandblast Cost

($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# MACT Cost A lternative Disposal Cost Best Option

MEBoralex Boiler #1 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective No n

Catalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$20,862,099 $7,422,261 $20,862,099 $7,422,261

MEHuberEngineeredWoo

dLLC Boiler No.1 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustio n

controls

$202,856 $111,277 $202,856 $111,277

MEHuberEngineeredWoo

dLLC Dryer Furnace Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustio n

controls

$251,523 $116,621 $251,523 $116,621

MEPioneerPlastics Boiler #5/Therma l

Oxidizer Energy recover y

unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add SNCR

$5,892,333 $1,699,848 $5,892,333 $1,699,848

MIHermanMiller EUBBLR Energy recover y

unit Dry Scrubbing (General),

Fabric Filter, reburn

tunnels improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, minor

adjustment for Nox

$230,353 $481,539 $230,353 $481,539

MNFibrominn EU-001 Energy recover y

unit Fabric Filter, Qualifier:

Spray Dryer Absorber

with lime slurry, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add advanced combustio n

controls, add PBS, add

ACI

$5,379,902 $4,859,480 $5,379,902 $4,859,480

NYBlackRiverGen E00001 Energy recover y

unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, add

lime, minor adjustment fo r

Nox $2,307,059 $1,797,854 $2,307,059 $1,797,854

NYBlackRiverGen E00002 Energy recover y

unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, add

lime, minor adjustment fo r

Nox $2,307,059 $1,798,889 $2,307,059 $1,798,889

NYBlackRiverGen E00003 Energy recover y

unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, add

lime, minor adjustment fo r

Nox $2,307,059 $1,799,623 $2,307,059 $1,799,623

OKIPValliant Bark Boiler EUGD1 Energy recover y

unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI $25,249,444 $9,541,685 $25,249,444 $9,541,685

ORGPToledo EU11 - Hog Fuel

Boiler #4 Energy recover y

unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$6,666,817 $2,358,422 $6,666,817 $2,358,422

PAKimberlyClarkChester Boiler #10 (ID

035) Energy recover y

unit Fabric Filter improve FF, add PBS,

add ACI, minor

adjustment for Nox $5,992,320 $4,399,267 $5,992,320 $4,399,267

TNEastman_NO_CBIDA

TA Boiler 18 Energy recover y

unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$9,442,669 $2,777,181 $9,442,669 $2,777,181

TNEastman_NO_CBIDA

TA Boiler 19 Energy recover y

unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$8,164,402 $2,658,725 $8,164,402 $2,658,725

TNEastman_NO_CBIDA

TA Boiler 20 Energy recover y

unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$8,041,124 $2,660,394 $8,041,124 $2,660,394

TNPackagingCorpCounc

e Combination

Boiler #2 Energy recover y

unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add PBS, minor

adjustment for Nox

$25,421,876 $8,038,851 $25,421,876 $8,038,851

TNTempleInland2426 5000F Energy recover y

unit Mechnical Dust Collector

, Wet Scrubber add FF, add advanced

combustion controls, add

caustic, minor adjustment

for Nox $11,941,467 $2,705,966 $11,941,467 $2,705,966

TXInternationalPaperQue

enCity PB02 Energy recover y

unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls, add

caustic, add ACI, minor

adjustment for Nox

$27,465,019 $9,191,026 $27,465,019 $9,191,026

WAEmeraldKalama U-2 Energy recover y

unit Collectors, Settling

Chambers, Separators -

General add FF, add PBS, add

ACI

$2,540,394 $1,068,811 $2,540,394 $1,068,811

WAEmeraldKalama U-7 Energy recover y

unit Collectors, Settling

Chambers, Separators -

General add FF, add PBS, add

ACI

$2,522,247 $1,063,782 $2,522,247 $1,063,782

WALongviewFPP #12 Power Boiler Energy recover y

unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst,

add caustic, add ACI, add

SNCR

$16,504,687 $5,044,287 $16,504,687 $5,044,287

# Table 8. Best Compliance Options By Unit (5 of 6) Appendix A

Gray cells indicate the least expensive option between compliance and alternative disposal method s

TCI

($) TAC

($/yr) Landfill Cost

($/yr) MWC Cost ($/yr) Sandblast Cost

($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# MACT Cost A lternative Disposal Cost Best Option

WALongviewFPP #13 Power Boiler Energy recover y

unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst,

add caustic, add ACI, add

SNCR

$19,805,673 $6,019,584 $19,805,673 $6,019,584

WALongviewFPP #20 Power Boiler Energy recover y

unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add advanced

combustion controls, add

caustic, add ACI, add

SNCR

$17,207,918 $4,177,628 $17,207,918 $4,177,628

WAPortTownsendPaper #10 Power Boiler Energy recover y

unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI, minor adjustment for

Nox $12,508,501 $4,440,344 $12,508,501 $4,440,344

WINSPWAshland B20 Energy recover y

unit Dry Electrostatic Granular

Filter, Selective NonCatalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$9,249,871 $3,214,450 $9,249,871 $3,214,450

WINSPWAshland B21 Energy recover y

unit Dry Electrostatic Granular

Filter, Selective NonCatalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$9,648,168 $3,318,380 $9,648,168 $3,318,380

AKOITMooseCreek INC1 Incinerator Baghouse, Thermal

Oxidizer improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,373,391 $519,025 -$5,688 $24,914 $0 -$5,688

CAArmtecdefense Scrap incinerator

1 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,873,056 $1,138,711 -$69,239 -$64,610 $0 -$69,239

CAArmtecdefense Scrap incinerator

2 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,142,244 -$69,694 -$65,029 $0 -$69,694

CAArmtecdefense Scrap incinerator

3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,132,137 -$68,271 -$63,715 $0 -$68,271

CORoundupStation Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,825,884 $708,806 -$915 -$887 $0 -$915

CTPfizer FB-IN-01 Incinerator VENTURI SCRUBBER,

TRAY TOWER

SCRUBBER, Wet ESP add FF, add caustic, add

ACI, afterburner retrofit $2,620,512 $866,315 -$25,455 $21,822 $0 -$25,455

ILElastec Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $4,400,511 $768,257 -$12,799 -$12,614 $0 -$12,799

ILF&MStateBank Incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,721,924 $694,948 -$747 -$746 $0 -$747

ILFlintHillsResources HB-2301 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $918,839 $318,179 -$34,110 $36,474 $0 -$34,110

ILFlintHillsResources MB-1012 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $2,385,297 $997,046 $486,877 $1,070,243 $0 $486,877

ILFlintHillsResources NB-800 Incinerator Fabric Filter improve FF, add ACI, add

SNCR $531,799 $153,333 -$56,150 -$6,889 $0 -$56,150

ILPolyOne CE4 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,941,353 $716,955 -$8,964 -$8,955 $0 -$8,964

INCovanceLabsGreenfiel

d 241-1A Incinerator No Equipment add FF, add packed bed

scrubber, add ACI, add

SNCR $3,407,673 $946,172 -$55,903 -$40,203 $0 -$55,903

LAShellChemical F-T701 Incinerator Wet Scrubber and Wet

Electrostatic Precipitator add ACI, afterburner

retrofit, add SNCR $4,215,831 $1,044,250 $979,039 $2,008,949 $0 $979,039

NCGlaxoSmithKline MWI-2 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,229,710 $766,675 -$10,325 $98,028 $0 -$10,325

NEGreatDane INCINERATOR Incinerator Unknown add FF, add ACI, add

SNCR $2,161,803 $432,684 -$3,566 -$3,463 $0 -$3,566

NJNovartis 34 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $1,176,382 $297,328 -$37,064 -$1,331 $0 -$37,064

OKPioneerTelephone MS200 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $709,998 -$8,875 -$8,872 $0 -$8,875

PAAshlandNevilleIsland PR TOX Incinerator No Equipment add ACI, afterburner

retrofit, add SNCR $4,337,872 $1,447,291 $40,362 $193,672 $0 $40,362

PASmithKlineBeecham 003 Incinerator Fabric Filter, Venturi

Scrubber improve FF, add SNCR $300,739 $64,054 -$43,554 -$38,180 $0 -$43,554

SCEastmanColombia 1560-0008, ID

#15 Incinerator Wet Scrubber improve scrubber, add

FF, add ACI, add SNCR $1,876,994 $528,223 -$10,370 $93,530 $0 -$10,370

TXBASFFreeport IN-4702 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,446,708 $674,022 $154,203 $419,382 $0 $154,203

TXBASFFreeport IN-5500 Incinerator No Equipment add FF, add packed bed

scrubber $12,150,118 $3,492,092 $818,513 $1,729,479 $0 $818,513

TXReichhold Thermal Oxidizer Incinerator No Equipment add packed bed scrubber,

add ACI, afterburner

retrofit $3,650,669 $1,183,701 -$33,290 $21,595 $0 -$33,290

# Table 8. Best Compliance Options By Unit (6 of 6) Appendix A

Gray cells indicate the least expensive option between compliance and alternative disposal method s

TCI

($) TAC

($/yr) Landfill Cost

($/yr) MWC Cost ($/yr) Sandblast Cost

($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# MACT Cost A lternative Disposal Cost Best Option

TXSterlingChemTexasCit

y 53H3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit $1,619,576 $562,105 -$51,192 $8,698 $0 -$51,192

VATransInd 50825 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,888,545 $733,385 -$12,143 -$11,853 $0 -$12,143

WABoeingDevelopmental

Center 9-67 data-destro y

incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,023,492 $397,738 -$20,425 -$12,179 $0 -$20,425

WVDuPontWashingtonW

orks T7IME Incinerator Wet scrubber add FF $1,990,729 $649,813 $34,903 $185,140 $0 $34,903

AKAlyeskaPumpStation5 35-IN-1 Small, remote No Equipment add ACI $880,551 $180,892 -$35,844 $0 -$35,844

AKAlyeskaPumpStation6 PS6 Smart Ash Small, remote No Equipment add ACI $880,551 $172,882 -$658 $0 -$658

AKAlyeskaPumpStation7 37-IN-1 Small, remote No Equipment add ACI $880,551 $211,504 -$72,871 $0 -$72,871

AKAlyeskaPumpStation7 PS7 Smart Ash Small, remote No Equipment add ACI $880,551 $178,506 -$3,392 $0 -$3,392

AKAlyeskaPumpStation9 PS9 Smart Ash Small, remote No Equipment add ACI $880,551 $189,753 -$2,857 $0 -$2,857

AKChugachElectricBelug

a EU No. 9 Small, remote No Equipment add FF, add ACI $935,680 $228,659 -$72,915 $0 -$72,915

A KCoeu r Incinerato r Small, remot e No Equipmen t add FF, add AC I $836,551 $199,452 -$68,684 $0 -$68,684

AKCookInletPipelineDriftRiver Drift River

Terminal

Incinerator Small, remote No Equipment add ACI $880,551 $190,892 -$81,695 $0 -$81,695

A KEntechAlask a Incin # 1 Small, remot e No Equipmen t add AC I $880,551 $189,071 -$79,352 $0 -$79,352

AKFairbanksMaintenanceFMF Smart Ash Small, remote No Equipment add ACI $880,551 $189,753 -$2,892 $0 -$2,892

AKGlenallenResponseBa

se GRB Smart Ash Small, remote No Equipment add ACI $880,551 $189,753 -$2,900 $0 -$2,900

AKHeclaGreensCreekJun

eau Consumat

Incinerator Small, remote No Equipment add ACI $105,712 $43,265 -$78,111 $0 -$78,111

AKKuparukCentral

Production H-250 (EU 35) Small, remote No Equipment none $2,750 $17,796 $80,837 $2,750 $17,796

AKKuparukCentral

Production H-347 (EU 36) Small, remote No Equipment none $55,250 $23,561 $39,666 $55,250 $23,561

A KPioneerN R I-5 incinerato r Small, remot e No Equipmen t add AC I $24,872 $40,989 -$73,240 $0 -$73,240

AKTeckComincoAlaskaIn

cRedDogMine MI-2 Small, remote No Equipment add ACI $880,551 $237,391 -$27,611 $0 -$27,611

AKTeckComincoAlaskaIn

cRedDogMine MI-3 Small, remote No Equipment add ACI $880,551 $191,831 -$74,694 $0 -$74,694

A KUOCCTradingBa y R-H-080 0 Small, remot e No Equipmen t add AC I $880,551 $177,977 -$83,692 $0 -$83,692

AKXTOE nerg y INCINERATOR S ma ll , remot e N o E qu i pmen t a dd ACI $880,551 $180,039 -$83,625 $0 -$83,625



# Total: $700,982,976 $243,992,243 $1,150,632 $5,572,401 $3,810,970 $574,249,991 $216,107,079

# Table 9. Cost Effectiveness of MACT Floors: Overall and by Subcategory Appendix A

A. Compliance by Additional Control Only

Subcategory Total Annual Cost

($/yr) Total Emission

Reductions (tpy ) Cost Effectiveness ($/tpy

pollutant reduced )

Air curtain incinerators $7,500 n/a n/a

Burn-off ovens $6,035,704 32 $190,765

Waste-burning Kilns $46,702,607 7,796 $5,991

Energy recovery units $165,126,979 21,446 $7,700

Incinerators $23,085,488 491 $47,044

Small, remote $3,033,965 2 $1,780,868

Overall $243,992,243 29,766 $8,197



# B. Compliance or Most Inexpensive Disposal Alternative

Subcategory Total Annual Cost

($/yr) Total Emission

Reductions (tpy ) Cost Effectiveness ($/tpy

pollutant reduced )

Air curtain incinerators $7,500 n/a n/a

Burn-off ovens $3,198,508 55 $57,727

Waste-burning Kilns $46,702,607 7,796 $5,991

Energy recovery units $165,126,979 21,446 $7,700

Incinerators $1,875,159 737 $2,544

Small, remote -$803,673 30 -$26,587

Overall a 

# $216,107,079 30,001 $7,203

a - emissions adjusted to account for landfill flare emissions from gas generated from diverted waste

Note:

Total Annual Cost is derived from calculations described previously in this memo.

Total Emission Reductions are derived in the CISWI Emission Reductions Memo.

# A PPENDIX 

# B. T ABLES FOR 

# “P ROPOSED 

# A PPROACH 

# ” B EYOND



# - THE 

# -F LOOR 

# C OST 

# A NALYSES



# 10. Costs to Beyond-the-Floor Emission Limits

10A: Burn-off Ovens

10B: Waste-burning Kilns

10C: Energy Recovery Units

10D: Small, Remote Units

11. Best Beyond-the-Floor Compliance Options by Unit

12. Incremental Cost Effectiveness of Beyond-the-Floor Emission Limits: Overall and By SubcategoryTable 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (1 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)FLAscendCP-LNo Equipmentafterburner retrofit, addSNCR$6,485$5.25$8,744$7.08$111,249$90.12$23,264$18.85$323,742$262.26$64,829$52.52FLAscendCP-SNo Equipmentafterburner retrofit, addSNCR$6,485$5.25$11,712$9.49$111,249$90.12$24,590$19.92$323,742$262.26$67,597$54.76FLAscendHE140ANo Equipmentafterburner retrofit, addSNCR$6,485$5.25$5,555$4.50$111,249$90.12$21,839$17.69$323,742$262.26$61,416$49.75FLAscendHE140BNo Equipmentafterburner retrofit, addSNCR$6,485$5.25$5,555$4.50$111,249$90.12$20,727$16.79$323,742$262.26$61,617$49.91FLAscendHE140CNo Equipmentafterburner retrofit, addSNCR$6,485$5.25$5,555$4.50$111,249$90.12$20,674$16.75$323,742$262.26$61,554$49.86FLAscendHE140DNo Equipmentafterburner retrofit, addSNCR$6,485$5.25$5,555$4.50$111,249$90.12$20,674$16.75$323,742$262.26$61,573$49.88FLAscendHE171ANo Equipmentafterburner retrofit, addSNCR$6,485$5.25$13,380$10.84$111,249$90.12$19,561$15.85$323,742$262.26$69,800$56.54FLAscendHE171BNo Equipmentafterburner retrofit, addSNCR$6,485$5.25$13,380$10.84$111,249$90.12$20,674$16.75$323,742$262.26$69,874$56.60GAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR$6,485$5.25$3,348$2.71$111,249$90.12$20,674$16.75$323,742$262.26$59,281$48.02IACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR$6,485$5.25$5,455$4.42$111,249$90.12$19,561$15.85$323,742$262.26$61,538$49.85IACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR$6,485$5.25$5,455$4.42$111,249$90.12$20,674$16.75$323,742$262.26$61,556$49.87INWabashNational855 BONo Equipmentadd FF, add packed bedscrubber$6,485$5.25$5,037$4.08$111,249$90.12$20,674$16.75$323,742$262.26$61,121$49.51KSCNHWichitaAce Burn-off OvenUnknownadd SNCR$323,742$262.26$66,500$53.87KYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR$6,485$5.25$23,094$18.71$111,249$90.12$20,674$16.75$323,742$262.26$80,986$65.60NDCNHAmericaINC-1No Equipmentadd SNCR$6,485$5.25$12,142$9.84$323,742$262.26$69,021$55.91NECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCR $11,326$3.62$23,990$7.67$198,961$63.63$36,973$11.83$441,422$141.18$97,458$31.17OHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,987$201.11OHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,893$200.78OHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,799$200.46OHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,705$200.13OHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,611$199.81OHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,517$199.48OHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. none$2,710$9.40$8,254$28.63$264,902$918.74$57,423$199.16PACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR$6,485$5.25$8,464$6.86$111,249$90.12$20,674$16.75$323,742$262.26$65,306$52.90PACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR$6,485$5.25$8,464$6.86$111,249$90.12$19,561$15.85$323,742$262.26$65,345$52.94SCCryovacFB01Unknownafterburner retrofit, addSNCR$6,485$5.25$7,127$5.77$111,249$90.12$20,674$16.75$323,742$262.26$63,801$51.68SCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernone$6,485 $5.25 $11,306 $9.16$323,742 $262.26 $68,808 $55.74SCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1Unknownafterburner retrofit$6,485$5.25$9,952$8.06$111,249$90.12$9,122$7.39$323,742$262.26$67,244$54.47SCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2Unknownafterburner retrofit$6,485$5.25$9,952$8.06$111,249$90.12$8,010$6.49$323,742$262.26$67,294$54.51SCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3Unknownafterburner retrofit$6,485$5.25$9,952$8.06$111,249$90.12$9,122$7.39$323,742$262.26$67,344$54.55Add ACIAdd Afterburner RetrofitAdd Packed Bed ScrubberFacilityIDUnitID Existing Control Device Consolidated MACTControlsTable 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (2 of 40)Appendix BFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCRIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCRIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCRINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCRKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCRNDCNHAmericaINC-1No Equipmentadd SNCRNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. nonePACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCRPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCRSCCryovacFB01Unknownafterburner retrofit, addSNCRSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$441,476 $358 $96,837 $78$441,476 $358 $103,898 $84$441,476 $358 $88,810 $72$441,476 $358 $87,899 $71$441,476 $358 $87,783 $71$441,476 $358 $87,801 $71$441,476 $358 $102,741 $83$441,476 $358 $103,928 $84$821,871$665.78$140,589$113.89$1,263,348 $1,023 $223,892 $181$821,871$665.78$147,763$119.70$1,263,348 $1,023 $234,317 $190$821,871$665.78$147,763$119.70$1,263,348 $1,023 $235,448 $191$821,871$665.78$146,343$118.55$1,263,348 $1,023 $233,174 $189$821,871$665.78$163,075$132.10$1,145,613 $928 $229,575 $186$821,871$665.78$207,833$168.36$1,263,348 $1,023 $332,586 $269$821,871$665.78$170,535$138.15$1,152,098 $933 $251,699 $204$1,022,269$326.95$219,847$70.31$1,673,978 $535 $378,268 $121$721,673$2,502.91$156,252$541.91$989,285 $3,431 $222,493 $772$721,673$2,502.91$156,252$541.91$989,285 $3,431 $222,400 $771$721,673$2,502.91$156,252$541.91$989,285 $3,431 $222,306 $771$721,673$2,502.91$156,252$541.91$989,285 $3,431 $222,212 $771$721,673$2,502.91$156,252$541.91$989,285 $3,431 $222,118 $770$721,673$2,502.91$156,252$541.91$989,285 $3,431 $222,024 $770$721,673$2,502.91$156,252$541.91$989,285 $3,431 $221,930 $770$821,871$665.78$158,012$128.00$1,263,348 $1,023 $252,456 $205$821,871$665.78$158,012$128.00$1,263,348 $1,023 $251,383 $204$821,871$665.78$153,457$124.31$1,263,348 $1,023 $245,059 $199$330,227 $268 $80,114 $65$441,476 $358 $86,318 $70$441,476 $358 $85,255 $69$441,476 $358 $86,418 $70Add Fabric FilterControls SubtotalsAdd SNCR1Table 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (3 of 40)Appendix BFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCRIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCRIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCRINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCRKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCRNDCNHAmericaINC-1No Equipmentadd SNCRNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. nonePACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCRPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCRSCCryovacFB01Unknownafterburner retrofit, addSNCRSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsACIMonitoringAnnualControlDeviceInspectionTCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$24,300 $5,600$1,600 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600$2,400 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$2,900 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600$2,900 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$200$1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$600$1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$1,900 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$5,600 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$2,600 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$2,900 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$3,200 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$1,600 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$1,600 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$1,100 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600$2,200$250 $200 $55,000 $6,039$24,300 $5,600$1,900 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600$1,900 $1,000 $250 $200 $55,000 $6,039$24,300 $5,600$1,900 $1,000 $250 $200 $55,000 $6,039Wet Scrubber MonitoringSystemInitial Stack TestBag Leak DetectionSystemSNCR MonitoringSystem1Annual VisualEmissions Test ofAsh HandlingTable 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (4 of 40)Appendix BFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCRIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCRIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCRINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCRKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCRNDCNHAmericaINC-1No Equipmentadd SNCRNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. noneOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. nonePACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCRPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCRSCCryovacFB01Unknownafterburner retrofit, addSNCRSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsAnnualStackTestReporting andRecordkeepingRequirementsCost toOperateIncineratorAnnualizedIncineratorCostAnnualSandblastingCostSandblastingOption TotalCostTAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)$14,333$2,989 $79,550 $31,761 $521,026 $128,597 $19,673 $9,241 $118,250 $107,818$14,333$2,989 $79,550 $32,561 $521,026 $136,459 $24,740 $9,241 $118,250 $102,751$14,333$2,989 $79,550 $30,761 $521,026 $119,571 $14,228 $9,241 $118,250 $113,263$14,333$2,989 $79,550 $30,761 $521,026 $118,659 $14,228 $9,241 $118,250 $113,263$14,333$2,989 $79,550 $30,761 $521,026 $118,543 $14,228 $9,241 $118,250 $113,263$14,333$2,989 $79,550 $30,761 $521,026 $118,562 $14,228 $9,241 $118,250 $113,263$14,333$2,989 $79,550 $33,061 $521,026 $135,802 $27,587 $9,241 $118,250 $99,904$14,333$2,989 $79,550 $33,061 $521,026 $136,988 $27,587 $9,241 $118,250 $99,904$14,333$2,989 $105,050 $40,061 $1,368,398 $263,952 $10,460 $9,241 $118,250 $117,031$14,333$2,989 $105,050 $40,461 $1,368,398 $274,778 $14,057 $9,241 $118,250 $113,434$14,333$2,989 $105,050 $40,461 $1,368,398 $275,908 $14,057 $9,241 $118,250 $113,434$14,333$2,989 $105,050 $40,461 $1,368,398 $273,634 $13,343 $9,241 $118,250 $114,148$14,333$2,989 $105,050 $41,761 $1,250,663 $271,335 $21,734 $9,241 $118,250 $105,756$14,333$2,989 $105,050 $45,461 $1,368,398 $378,047 $44,171 $9,241 $118,250 $83,320$14,333$2,989 $105,050 $42,461 $1,257,148 $294,159 $25,475 $9,241 $118,250 $102,016$14,333$2,989 $105,050 $42,761 $1,779,028 $421,028 $27,615 $9,241 $118,250 $99,875$14,333$2,989 $105,050 $43,061 $1,094,335 $265,554 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $43,061 $1,094,335 $265,460 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $43,061 $1,094,335 $265,366 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $43,061 $1,094,335 $265,272 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $43,061 $1,094,335 $265,178 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $43,061 $1,094,335 $265,084 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $43,061 $1,094,335 $264,991 $29,813 $9,241 $118,250 $97,677$14,333$2,989 $105,050 $41,461 $1,368,398 $293,917 $19,195 $9,241 $118,250 $108,296$14,333$2,989 $105,050 $41,461 $1,368,398 $292,843 $19,195 $9,241 $118,250 $108,296$14,333$2,989 $105,050 $40,961 $1,368,398 $286,019 $16,911 $9,241 $118,250 $110,579$14,333$2,989 $79,550 $31,361 $409,777 $111,475 $24,047 $9,241 $118,250 $103,443$14,333$2,989 $79,550 $32,061 $521,026 $118,379 $21,734 $9,241 $118,250 $105,756$14,333$2,989 $79,550 $32,061 $521,026 $117,316 $21,734 $9,241 $118,250 $105,756$14,333$2,989 $79,550 $32,061 $521,026 $118,478 $21,734 $9,241 $118,250 $105,756Testing, Monitoring, andRecordkeeping SubtotalsControl and MonitoringCosts TotalTable 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (5 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Add ACIAdd Afterburner RetrofitAdd Packed Bed ScrubberFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR$6,485$5.25$3,030$2.45$111,249$90.12$8,010$6.49$323,742$262.26$58,956$47.76TNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR$6,485$5.25$3,030$2.45$111,249$90.12$9,122$7.39$323,742$262.26$58,957$47.76TXMadixBuilding A - Burn-offOvenNo Equipmentnone$2,710$9.40$2,144$7.44$67,393$233.73$4,852$16.83$264,902$918.74$49,240$170.78TXMadixBuilding C - Burn-offOvenNo Equipmentnone$2,710$9.40$3,057$10.60$67,393$233.73$5,526$19.17$264,902$918.74$50,298$174.44VANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64Thermal Oxidizerafterburner retrofit, addSNCR$6,485$5.25$2,989$2.42$111,249$90.12$8,010$6.49$323,742$262.26$58,907$47.72VAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofit$6,485$5.25$21,234$17.20$111,249$90.12$9,122$7.39$323,742$262.26$81,793$66.261. SNCR deemed not technically feasible for all existing units to continuously meet beyond-the-floor emissionlimits.Table 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (6 of 40)Appendix BFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCRTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCRTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64Thermal Oxidizerafterburner retrofit, addSNCRVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofit1. SNCR deemed not technically feasible for all existing units to continuously meet beyond-the-floor emissionlimits.TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Add Fabric FilterControls SubtotalsAdd SNCR1$821,871$665.78$139,507$113.01$1,263,348 $1,023 $209,504 $170$821,871$665.78$139,507$113.01$1,263,348 $1,023 $210,617 $171$335,005 $1,162 $56,237 $195$335,005 $1,162 $58,882 $204$821,871$665.78$139,365$112.90$1,263,348 $1,023 $209,270 $170$441,476 $358 $112,149 $91Table 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (7 of 40)Appendix BFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCRTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCRTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64Thermal Oxidizerafterburner retrofit, addSNCRVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofit1. SNCR deemed not technically feasible for all existing units to continuously meet beyond-the-floor emissionlimits.ACIMonitoringAnnualControlDeviceInspectionTCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Wet Scrubber MonitoringSystemInitial Stack TestBag Leak DetectionSystemSNCR MonitoringSystem1Annual VisualEmissions Test ofAsh Handling$24,300 $5,600 $25,500 $9,700$0$1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$0$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$500$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$800$1,000 $250 $200 $55,000 $6,039$24,300 $5,600 $25,500 $9,700$0$1,000 $250 $200 $55,000 $6,039$24,300 $5,600$5,100 $1,000 $250 $200 $55,000 $6,039Table 10A. Burn-off Ovens: Costs to Meet Beyond-the-Floor Emission Limits (8 of 40)Appendix BFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCRTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCRTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64Thermal Oxidizerafterburner retrofit, addSNCRVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofit1. SNCR deemed not technically feasible for all existing units to continuously meet beyond-the-floor emissionlimits.AnnualStackTestReporting andRecordkeepingRequirementsCost toOperateIncineratorAnnualizedIncineratorCostAnnualSandblastingCostSandblastingOption TotalCostTAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)Testing, Monitoring, andRecordkeeping SubtotalsControl and MonitoringCosts Total$14,333$2,989 $105,050 $39,861 $1,368,398 $249,364 $9,918 $9,241 $118,250 $117,573$14,333$2,989 $105,050 $39,861 $1,368,398 $250,478 $9,918 $9,241 $118,250 $117,573$14,333$2,989 $79,550 $30,661 $414,555 $86,897 $12,380 $9,241 $118,250 $115,111$14,333$2,989 $79,550 $30,961 $414,555 $89,842 $14,985 $9,241 $118,250 $112,506$14,333$2,989 $105,050 $39,861 $1,368,398 $249,131 $9,847 $9,241 $118,250 $117,644$14,333$2,989 $79,550 $35,261 $521,026 $147,410 $40,996 $9,241 $118,250 $86,495$34,490,762 $7,734,480Table 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (9 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)ALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilterCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FFFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FFIDAshGroveInkomKiln 2Electrostatic PrecipitatorILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFConsolidated MACT ControlsAdd Fabric FilterFacilityIDUnitIDAdd SNCRImprove Fabric FilterPerformanceControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceTable 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (10 of 40)Appendix BALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilterCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FFFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FFIDAshGroveInkomKiln 2Electrostatic PrecipitatorILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)$4,008,255 $13.88$4,721,168 $13.44$2,005,893 $13.53$1,082,253 $15.59$2,032,441 $14.78$1,599,611 $13.72$3,921,219 $14.82$1,800,248 $14.83$3,285,224 $15.61$3,223,634 $13.55$3,091,565 $14.27$90,624 $13.92$2,062,459 $13.92$4,541,626 $14.11$124,058 $2.57$2,190,402 $14.88$2,493,609 $14.88$2,680,143 $14.11$359,835 $14.30$447,531 $15.67$1,760,658 $15.68$1,346,740 $13.97$2,040,074 $15.69$1,461,830 $14.44$1,418,623 $14.02$1,158,885 $14.17$1,188,204 $14.53Add CausticAdd CarbonTune-upIncrease SNCR ReagentTable 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (11 of 40)Appendix BALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilterCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FFFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FFIDAshGroveInkomKiln 2Electrostatic PrecipitatorILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceAnnualStack TestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$0 $0 $4,008,255 $14$0 $0 $4,721,168 $13$0 $0 $2,005,893 $14$0 $0 $1,082,253 $16$0 $0 $2,032,441 $15$0 $0 $1,599,611 $14$0 $0 $3,921,219 $15$0 $0 $1,800,248 $15$0 $0 $3,285,224 $16$0 $0 $3,223,634 $14$0 $0 $3,091,565 $14$0 $0 $90,624 $14$0 $0 $2,062,459 $14$0 $0 $4,541,626 $14$0 $0 $124,058 $3$0 $0 $2,190,402 $15$0 $0 $2,493,609 $15$0 $0 $2,680,143 $14$0 $0 $359,835 $14$0 $0 $447,531 $16$0 $0 $1,760,658 $16$0 $0 $1,346,740 $14$0 $0 $2,040,074 $16$0 $0 $1,461,830 $14$0 $0 $1,418,623 $14$0 $0 $1,158,885 $14$0 $0 $1,188,204 $15Controls SubtotalsFabric Filter BagLeak DetectorInitial Stack TestTable 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (12 of 40)Appendix BALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilterCANationalCementofCA Kiln 1Fabric Filter, Sodium-Alkali ScrubbingSystemimprove FFFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filterimprove FF, tune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FFIDAshGroveInkomKiln 2Electrostatic PrecipitatorILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceACI MonitoringaAnnual ControlDevice InspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$0 $0$0 $4,008,255$0 $0$0 $4,721,168$0 $0$0 $2,005,893$0 $0$0 $1,082,253$0 $0$0 $2,032,441$0 $0$0 $1,599,611$0 $0$0 $3,921,219$0 $0$0 $1,800,248$0 $0$0 $3,285,224$0 $0$0 $3,223,634$0 $0$0 $3,091,565$0 $0$0$90,624$0 $0$0 $2,062,459$0 $0$0 $4,541,626$0 $0$0 $124,058$0 $0$0 $2,190,402$0 $0$0 $2,493,609$0 $0$0 $2,680,143$0 $0$0 $359,835$0 $0$0 $447,531$0 $0$0 $1,760,658$0 $0$0 $1,346,740$0 $0$0 $2,040,074$0 $0$0 $1,461,830$0 $0$0 $1,418,623$0 $0$0 $1,158,885$0 $0$0 $1,188,204SNCR MonitoringMonitoring,Reporting, andRecordkeepingSubtotalsTotal Beyond-the-Floor Control,Monitoring, Reporting, andRecordkeeping CostTable 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (13 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Consolidated MACT ControlsAdd Fabric FilterFacilityIDUnitIDAdd SNCRImprove Fabric FilterPerformanceControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilterPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)TXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-upUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFWAAshGroveSeattlerotary cement kilnFabric FilterWALafargeSeattleKilnElectrostatic Precipitatoradd FFa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.Table 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (14 of 40)Appendix BConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilterPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)TXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-upUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFWAAshGroveSeattlerotary cement kilnFabric FilterWALafargeSeattleKilnElectrostatic Precipitatoradd FFa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add CausticAdd CarbonTune-upIncrease SNCR Reagent$1,014,191 $14.46$1,007,073 $14.15$1,431,197 $14.16$1,141,838 $12.22$912,262 $12.58$919,784 $14.18$386,346 $14.18$1,387,090 $14.18$1,262,597 $14.19$647,598 $14.19$1,609,036 $14.20$2,495,977 $15.23$609,469 $10.82$589,597 $9.02$1,029,781 $15.80$2,326,950 $15.81$4,739,198 $15.82$4,630,317 $14.16$1,199,661 $15.18$1,716,903 $14.28$1,499,304 $15.05$32,941,431 $15.05$2,790,836 $15.06$1,663,200 $14.59$855,847 $11.65Incremental Control Cost: $126,944,291Table 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (15 of 40)Appendix BConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilterPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)TXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-upUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFWAAshGroveSeattlerotary cement kilnFabric FilterWALafargeSeattleKilnElectrostatic Precipitatoradd FFa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.AnnualStack TestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls SubtotalsFabric Filter BagLeak DetectorInitial Stack Test$0$0 $1,014,191$14$0$0 $1,007,073$14$0$0 $1,431,197$14$0$0 $1,141,838$12$0$0 $912,262$13$0$0$0$0$0$0 $919,784$14$0$0 $386,346$14$0$0 $1,387,090$14$0$0 $1,262,597$14$0$0 $647,598$14$0$0 $1,609,036$14$0$0 $2,495,977$15$0$0 $609,469$11$0$0 $589,597$9$0$0 $1,029,781$16$0$0 $2,326,950$16$0$0 $4,739,198$16$0$0 $4,630,317$14$0$0 $1,199,661$15$0$0 $1,716,903$14$0$0 $1,499,304$15$0$0 $32,941,431$15$0$0 $2,790,836$15$0$0 $1,663,200$15$0$0 $855,847$12$126,944,291Table 10B. Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (16 of 40)Appendix BConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilterPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filterimprove FFPALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)TXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FFTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTXLoneStarMarynealKiln 3Fabric Filterimprove FF, tune-upUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFWAAshGroveSeattlerotary cement kilnFabric FilterWALafargeSeattleKilnElectrostatic Precipitatoradd FFa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.ACI MonitoringaAnnual ControlDevice InspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)SNCR MonitoringMonitoring,Reporting, andRecordkeepingSubtotalsTotal Beyond-the-Floor Control,Monitoring, Reporting, andRecordkeeping Cost$0 $0$0 $1,014,191$0 $0$0 $1,007,073$0 $0$0 $1,431,197$0 $0$0 $1,141,838$0 $0$0 $912,262$0 $0$0$0$0 $0$0 $919,784$0 $0$0 $386,346$0 $0$0 $1,387,090$0 $0$0 $1,262,597$0 $0$0 $647,598$0 $0$0 $1,609,036$0 $0$0 $2,495,977$0 $0$0 $609,469$0 $0$0 $589,597$0 $0$0 $1,029,781$0 $0$0 $2,326,950$0 $0$0 $4,739,198$0 $0$0 $4,630,317$0 $0$0 $1,199,661$0 $0$0 $1,716,903$0 $0$0 $1,499,304$0 $0$0 $32,941,431$0 $0$0 $2,790,836$0 $0$0 $1,663,200$0 $0$0 $855,847$0 $126,944,291Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (17 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)ALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ESPadd PBS, add ACI, add SNCR$3,325,222 $20.63 $2,280,261 $14.14ARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minoradjustment for Nox$5,849,908 $124.44 $1,338,783 $28.48$1,117,922 $23.78 $354,793 $7.55ARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic,add ACI, minor adjustment for Nox$21,006,063 $110.81 $4,637,214 $24.46ARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minoradjustment for Nox$21,956,118 $110.81 $4,815,572 $24.30 $9,302,592 $46.95 $7,278,622 $36.73ARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$1,366,567 $223.48 $414,717 $67.82$298,799 $48.86 $194,355 $31.78CAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$10,685,195 $121.99 $2,345,050 $26.77$3,719,975 $42.47 $1,491,775 $17.03CAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$9,952,582 $121.67 $2,194,103 $26.82$3,191,761 $39.02 $1,295,771 $15.84CAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$10,501,480 $121.89 $2,298,288 $26.68$3,577,854 $41.53 $1,436,690 $16.68LADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACI$1,658,936 $187.49 $333,553 $37.70$341,022 $38.54 $203,634 $23.01LADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACI$4,435,287 $129.19 $851,709 $24.81$998,843 $29.09 $346,374 $10.09LAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI$20,066,835 $110.65 $4,367,558 $24.08$10,793,044 $59.51 $7,440,666 $41.03LAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$13,619,072 $125.91 $2,970,257 $27.46$4,195,386 $38.79 $2,083,996 $19.27LAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$18,307,917 $111.02 $4,039,544 $24.50$6,052,920 $36.71 $3,985,293 $24.17MDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$13,170,514 $120.23 $2,756,001 $25.16$3,930,250 $35.88 $1,522,745 $13.90MEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$16,185,788 $128.67 $3,449,513 $27.42$5,756,493 $45.76 $2,984,334 $23.72MEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls$2,926,136 $142.42 $735,410 $35.79$437,096 $21.27 $217,691 $10.60MEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls$4,751,446 $127.80 $1,107,200 $29.78$755,184 $20.31 $276,855 $7.45MEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,843,403 $132.91 $868,666 $30.04$884,999 $30.60 $321,179 $11.11MIHermanMiller EUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for Nox$16,877 $1.30MNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add ACI$220,044 $1.30 $7,727,093 $45.59 $5,068,457 $29.90NYBlackRiverGen E00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for Nox$79,925 $1.49 $2,636,626 $49.06 $1,178,114 $21.92Improve Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (18 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ESPadd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minoradjustment for NoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic,add ACI, minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minoradjustment for NoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMiller EUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add ACINYBlackRiverGen E00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$120,629 $0.75 $2,107,713 $13.07$57,587 $1.23 $721,528 $15.35$1,866,729 $9.85 $132,945 $0.70 $2,977,200 $15.71$136,528 $0.69 $2,982,891 $15.05$16,938 $2.77 $123,356 $20.17$83,657 $0.96 $1,351,904 $15.43$80,294 $0.98 $1,263,273 $15.44$82,830 $0.96 $1,305,767 $15.16$21,142 $2.39 $49,275 $5.57$47,691 $1.39 $160,519 $4.68$129,461 $0.71 $2,732,341 $15.07$94,944 $0.88 $1,712,305 $15.83$122,282 $0.74 $2,589,836 $15.70$95,670 $0.87 $1,424,365 $13.00$103,949 $0.83 $1,942,398 $15.44$35,048 $1.71 $246,171 $11.98$50,027 $1.35 $401,643 $10.80$43,025 $1.49 $364,230 $12.60$125,551 $9.65 $26,643 $2.05 $231,761 $17.81$124,313 $0.73 $2,268,331 $13.38$62,405 $1.16 $769,910 $14.33ACISNCRImprove ScrubberPerformanceTable 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (19 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ESPadd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minoradjustment for NoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic,add ACI, minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minoradjustment for NoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMiller EUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add ACINYBlackRiverGen E00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)$489 $0.00$7,885 $0.05$8,589 $0.16Advanced CombustionControlsCO Oxidation CatalystAdd LimeAdd CausticTable 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (20 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ESPadd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minoradjustment for NoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic,add ACI, minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minoradjustment for NoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMiller EUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add ACINYBlackRiverGen E00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.Annual StackTestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$3,445,851 $21 $4,387,974$27$7,025,417 $149 $2,415,103$51$21,139,008 $112 $9,481,631$50$31,395,238 $158 $15,077,085$76$1,682,304 $275 $732,428$120$14,488,826 $165 $5,188,729$59$13,224,637 $162 $4,753,147$58$14,162,164 $164 $5,040,745$59$2,021,100 $228 $586,463$66$5,481,821 $160 $1,358,602$40$30,989,341 $171 $14,540,565$80$17,909,401 $166 $6,766,558$63$24,483,120 $148 $10,614,673$64$17,196,435 $157 $5,703,111$52$22,046,229 $175 $8,376,246$67$3,398,280 $165 $1,199,272$58$5,556,657 $149 $1,785,698$48$4,771,427 $165 $1,554,075$54$26,643$2 $374,189$29$7,851,405$46 $7,564,718$45$2,699,031$50 $2,036,537$38Controls SubtotalsAdd CO CEMSInitial Stack TestTable 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (21 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ESPadd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minoradjustment for NoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic,add ACI, minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minoradjustment for NoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMiller EUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add ACINYBlackRiverGen E00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.ACI MonitoringCostsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$9,800 $24,300 $5,600$9,600 $25,500 $9,700 $24,300 $5,600$10,400 $25,500 $9,700$10,200 $25,500 $9,700 $24,300 $5,600$11,200 $25,500 $9,700 $24,300 $5,600$10,900 $25,500 $9,700 $24,300 $5,600$11,000 $25,500 $9,700 $24,300 $5,600$11,200 $25,500 $9,700 $24,300 $5,600$3,000 $25,500 $9,700 $24,300 $5,600$3,200 $25,500 $9,700 $24,300 $5,600$12,300 $25,500 $9,700 $24,300 $5,600$13,300 $25,500 $9,700 $24,300 $5,600$13,400 $25,500 $9,700 $24,300 $5,600$10,900 $25,500 $9,700 $24,300 $5,600$13,400 $25,500 $9,700 $24,300 $5,600$13,900 $25,500 $9,700 $24,300 $5,600$13,400 $25,500 $9,700 $24,300 $5,600$10,700 $25,500 $9,700 $24,300 $5,600$14,400$14,200 $24,300 $5,600$13,400 $24,300 $5,600OpacityMonitoringSystemBag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMSTable 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (22 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02Cyclone: Multiple (Multiclone), ESPadd PBS, add ACI, add SNCRARDomtarIndustries PB1Wet Electrostatic Precipitator, Generaladd FF, add PBS, add ACI, minoradjustment for NoxARDomtarIndustries PB2Wet Scrubberadd FF, improve scrubber, add caustic,add ACI, minor adjustment for NoxARDomtarIndustries PB3Electrostatic Precipitatoradd FF, add PBS, add ACI, minoradjustment for NoxARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLADeltechHB-507Flue Gas Recirculationadd FF, add PBS, add ACILADeltechHB-512Flue Gas Recirculationadd FF, add PBS, add ACILAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMDSeverstalSparrows 1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMiller EUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add ACINYBlackRiverGen E00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.Annual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$24,300 $15,400 $3,470,151 $4,403,374$49,800 $24,900 $7,075,217 $2,440,003$25,500 $20,100 $21,164,508 $9,501,731$49,800 $25,500 $31,445,038 $15,102,585$49,800 $26,500 $1,732,104 $758,928$49,800 $26,200 $14,538,626 $5,214,929$49,800 $26,300 $13,274,437 $4,779,447$49,800 $26,500 $14,211,964 $5,067,245$49,800 $18,300 $2,070,900 $604,763$49,800 $18,500 $5,531,621 $1,377,102$49,800 $27,600 $31,039,141 $14,568,165$49,800 $28,600 $17,959,201 $6,795,158$49,800 $28,700 $24,532,920 $10,643,373$49,800 $26,200 $17,246,235 $5,729,311$49,800 $28,700 $22,096,029 $8,404,946$49,800 $29,200 $3,448,080 $1,228,472$49,800 $28,700 $5,606,457 $1,814,398$49,800 $26,000 $4,821,227 $1,580,075$0 $14,400 $26,643 $388,589$24,300 $19,800 $7,875,705 $7,584,518$24,300 $19,000 $2,723,331 $2,055,537Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingTable 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (23 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.NYBlackRiverGen E00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for Nox$79,925 $1.49 $2,636,626 $49.06 $1,178,114 $21.92NYBlackRiverGen E00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for Nox$79,925 $1.49 $2,636,626 $49.06 $1,178,114 $21.92OKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI$24,853,265 $110.10 $5,398,288 $23.91ORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$5,092,973 $126.52 $1,199,604 $29.80$1,339,339 $33.27 $459,836 $11.42PAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minoradjustment for Nox$218,902 $1.34 $8,324,836 $51.02 $5,475,167 $33.55TNEastman_NO_CBIDATABoiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$7,536,965 $122.54 $1,500,711 $24.40$2,365,968 $38.47 $1,043,388 $16.96TNEastman_NO_CBIDATABoiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$6,480,730 $123.63 $1,370,987 $26.15$2,062,066 $39.34 $954,259 $18.20TNEastman_NO_CBIDATABoiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$6,456,466 $123.67 $1,366,058 $26.17$1,961,531 $37.57 $913,706 $17.50TNPackagingCorpCounceCombination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment forNox$19,965,352 $110.72 $4,380,344 $24.29 $8,135,759 $45.12 $5,347,834 $29.66TNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, minor adjustmentfor Nox$11,705,590 $122.70 $2,581,554 $27.06TXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, minoradjustment for Nox$27,231,058 $109.94 $5,906,705 $23.85WAEmeraldKalama U-2Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACI$1,964,790 $168.20 $538,488 $46.10$418,133 $35.80 $220,225 $18.85WAEmeraldKalama U-7Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACI$1,949,791 $168.93 $535,295 $46.38$414,417 $35.90 $219,422 $19.01WALongviewFPP #12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCR$11,989,636 $122.94 $2,537,737 $26.02WALongviewFPP #13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCR$15,085,872 $126.84 $3,145,246 $26.44WALongviewFPP #20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCR$12,994,071 $123.98 $2,798,660 $26.70WAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for Nox$12,323,245 $124.45 $2,636,044 $26.62WINSPWAshland B20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$8,374,620 $122.14 $1,877,365 $27.38 $1,229,273 $17.93 $583,136 $8.50WINSPWAshland B21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for Nox$8,697,553 $122.10 $1,944,823 $27.30 $1,300,944 $18.26 $598,214 $8.40Total annual PM, Cd, and Pb control cost:$80,256,745Total annual Hg and dioxin/furans control cost:$51,714,437Total annual HCl and SO2control cost:$67,603,707Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (24 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.NYBlackRiverGen E00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxNYBlackRiverGen E00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNPackagingCorpCounceCombination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment forNoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, minor adjustmentfor NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, minoradjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWALongviewFPP #12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxWINSPWAshland B20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxWINSPWAshland B21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTotal annual PM, Cd, and Pb control cost:$80,256,745Total annual Hg and dioxin/furans control cost:$51,714,437Total annual HCl and SO2control cost:$67,603,707TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)ACISNCRImprove ScrubberPerformance$62,405 $1.16 $770,590 $14.34$62,405 $1.16 $771,271 $14.35$2,175,166 $9.64 $147,635 $0.65 $3,445,504 $15.26$52,469 $1.30 $679,050 $16.87$121,515 $0.74 $294,201 $1.80$67,665 $1.10 $438,729 $7.13$61,477 $1.17 $542,020 $10.34$61,328 $1.17 $549,972 $10.53$129,017 $0.72 $2,245,883 $12.46$943,035 $9.89 $88,053 $0.92 $1,470,113 $15.41$156,084 $0.63 $3,875,637 $15.65$24,975 $2.14 $228,726 $19.58$24,797 $2.15 $227,021 $19.67$789,844 $8.10 $89,228 $0.91 $1,317,705 $13.51$962,876 $8.10 $100,511 $0.85 $1,596,224 $13.42$969,961 $9.25 $93,168 $0.89 $1,509,325 $14.40$847,628 $8.56 $90,045 $0.91 $1,388,179 $14.02$72,226 $1.05 $1,035,267 $15.10$73,899 $1.04 $1,073,402 $15.07Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (25 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.NYBlackRiverGen E00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxNYBlackRiverGen E00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNPackagingCorpCounceCombination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment forNoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, minor adjustmentfor NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, minoradjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWALongviewFPP #12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxWINSPWAshland B20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxWINSPWAshland B21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTotal annual PM, Cd, and Pb control cost:$80,256,745Total annual Hg and dioxin/furans control cost:$51,714,437Total annual HCl and SO2control cost:$67,603,707TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Advanced CombustionControlsCO Oxidation CatalystAdd LimeAdd Caustic$8,589 $0.16$8,589 $0.16$1,215 $0.01$195 $0.00$469 $0.00$163 $0.00$213 $0.00$201 $0.00Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (26 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.NYBlackRiverGen E00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxNYBlackRiverGen E00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNPackagingCorpCounceCombination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment forNoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, minor adjustmentfor NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, minoradjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWALongviewFPP #12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxWINSPWAshland B20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxWINSPWAshland B21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTotal annual PM, Cd, and Pb control cost:$80,256,745Total annual Hg and dioxin/furans control cost:$51,714,437Total annual HCl and SO2control cost:$67,603,707Annual StackTestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls SubtotalsAdd CO CEMSInitial Stack Test$2,699,031$50 $2,037,218$38$2,699,031$50 $2,037,899$38$25,000,901 $111 $11,018,958$49$6,484,781 $161 $2,338,490$58$8,446,351$52 $5,989,485$37$9,970,598 $162 $2,982,828$48$8,604,273 $164 $2,867,266$55$8,479,325 $162 $2,829,736$54$28,230,128 $157 $11,974,061$66$11,793,643 $124 $4,994,897$52$27,387,142 $111 $9,782,811$39$2,407,898 $206 $987,439$85$2,389,005 $207 $981,738$85$12,078,864 $124 $4,645,449$48$15,186,383 $128 $5,704,559$48$13,087,239 $125 $5,278,147$50$12,413,290 $125 $4,871,851$49$9,676,118 $141 $3,495,768$51$10,072,395 $141 $3,616,440$51Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (27 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.NYBlackRiverGen E00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxNYBlackRiverGen E00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNPackagingCorpCounceCombination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment forNoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, minor adjustmentfor NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, minoradjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWALongviewFPP #12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxWINSPWAshland B20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxWINSPWAshland B21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTotal annual PM, Cd, and Pb control cost:$80,256,745Total annual Hg and dioxin/furans control cost:$51,714,437Total annual HCl and SO2control cost:$67,603,707ACI MonitoringCostsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)OpacityMonitoringSystemBag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$13,800$24,300 $5,600$13,900$24,300 $5,600$16,000 $25,500 $9,700$16,800 $25,500 $9,700 $24,300 $5,600$1,600$24,300 $5,600$7,500 $25,500 $9,700 $24,300 $5,600$11,400 $25,500 $9,700 $24,300 $5,600$11,500 $25,500 $9,700 $24,300 $5,600$18,100 $25,500 $9,700 $24,300 $5,600$18,400 $25,500 $9,700$18,400 $25,500 $9,700$19,400 $25,500 $9,700 $24,300 $5,600$19,500 $25,500 $9,700 $24,300 $5,600$16,000 $25,500 $9,700$16,300 $25,500 $9,700$18,900 $25,500 $9,700$17,600 $25,500 $9,700$19,800 $25,500 $9,700 $24,300 $5,600$20,200 $25,500 $9,700 $24,300 $5,600Table 10C. Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (28 of 40)Appendix BALIPRiverdaleNo. 2 Bark Boiler / BK02FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussed inthe memo or because they were already included in the MACT floor costing.NYBlackRiverGen E00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxNYBlackRiverGen E00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advanced combustioncontrols, improve scrubber, add ACI,add lime, minor adjustment for NoxOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACIORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNEastman_NO_CBIDATABoiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTNPackagingCorpCounceCombination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add PBS, minor adjustment forNoxTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, minor adjustmentfor NoxTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, minoradjustment for NoxWAEmeraldKalama U-2Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWAEmeraldKalama U-7Collectors, Settling Chambers, Separatorsadd FF, add PBS, add ACIWALongviewFPP #12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, add caustic,add ACI, add SNCRWALongviewFPP #20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,minor adjustment for NoxWINSPWAshland B20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxWINSPWAshland B21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, minoradjustment for NoxTotal annual PM, Cd, and Pb control cost:$80,256,745Total annual Hg and dioxin/furans control cost:$51,714,437Total annual HCl and SO2control cost:$67,603,707Annual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash Handling$24,300 $19,400 $2,723,331 $2,056,618$24,300 $19,500 $2,723,331 $2,057,399$25,500 $25,700 $25,026,401 $11,044,658$49,800 $32,100 $6,534,581 $2,370,590$24,300 $7,200 $8,470,651 $5,996,685$49,800 $22,800 $10,020,398 $3,005,628$49,800 $26,700 $8,654,073 $2,893,966$49,800 $26,800 $8,529,125 $2,856,536$49,800 $33,400 $28,279,928 $12,007,461$25,500 $28,100 $11,819,143 $5,022,997$25,500 $28,100 $27,412,642 $9,810,911$49,800 $34,700 $2,457,698 $1,022,139$49,800 $34,800 $2,438,805 $1,016,538$25,500 $25,700 $12,104,364 $4,671,149$25,500 $26,000 $15,211,883 $5,730,559$25,500 $28,600 $13,112,739 $5,306,747$25,500 $27,300 $12,438,790 $4,899,151$49,800 $35,100 $9,725,918 $3,530,868$49,800 $35,500 $10,122,195 $3,651,940$469,695,530 $198,995,190Table 10D. Small, Remote Units: Costs to Meet Beyond-the-Floor Emission Limits (29 of 40)Appendix BTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACI$5,622 $5.78 $4,377 $4.50 $794,179 $816.25 $141,686 $145.62AKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $2,899 $2.98 $794,179 $816.25 $135,528 $139.29AKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $9,932 $10.21 $794,179 $816.25 $164,840 $169.42AKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACI$5,622 $5.78 $3,933 $4.04 $794,179 $816.25 $139,836 $143.72AKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $6,000 $6.17 $794,179 $816.25 $148,453 $152.58AKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI, addPBS, afterburner retrofit$5,622$5.78 $10,829 $11.13$794,179$816.25$164,836$169.42$307,480$316.02$65,348$67.16AKCoeurIncineratorNo Equipmentadd FF, add ACI$5,622 $5.78 $8,706 $8.95 $794,179 $816.25 $159,286 $163.71AKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACI $5,622$5.78 $6,182 $6.35 $794,179 $816.25 $149,212 $153.36AKEntechAlaskaIncin # 1No Equipmentadd FF, add ACI$5,622 $5.78 $5,868 $6.03 $794,179 $816.25 $147,900 $152.01AKFairbanksMaintenance FMF Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $6,000 $6.17 $794,179 $816.25 $148,453 $152.58AKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $6,000 $6.17 $794,179 $816.25 $148,453 $152.58AKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofit$5,622 $5.78 $13,401 $13.77 $794,179 $816.25 $194,844 $200.26AKKuparukCentral ProductionH-250 (EU 35)No Equipmentnone$5,622 $5.78 $25,525 $26.23AKKuparukCentral ProductionH-347 (EU 36)No Equipmentnone$5,622 $5.78 $28,900 $29.70AKPioneerNRI-5 incineratorNo Equipmentadd ACI$5,622 $5.78 $17,066 $17.54AKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACI$5,622 $5.78 $14,647 $15.05 $794,179 $816.25 $184,493 $189.62AKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACI$5,622 $5.78 $6,365 $6.54 $794,179 $816.25 $149,972 $154.14AKUOCCTradingBay R-H-0800No Equipmentadd FF, add ACI$5,622 $5.78 $3,852 $3.96 $794,179 $816.25 $139,408 $143.28AKXTOEnergyINCINERATORNo Equipmentadd FF, add ACI$5,622$5.78 $4,269 $4.39 $794,179 $816.25 $140,996 $144.91Existing ControlDeviceFacilityIDUnitIDConsolidated MACTControlsAdd ACIAdd Fabric FilterAdd Packed Bed ScrubberTable 10D. Small, Remote Units: Costs to Meet Beyond-the-Floor Emission Limits (30 of 40)Appendix BAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI, addPBS, afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsAnnual StackTestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$99,129 $101.88 $18,563 $19.08 $898,930 $924 $164,626 $169 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $17,647 $18.14 $898,930 $924 $156,074 $160 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $21,031 $21.62 $898,930 $924 $195,803 $201 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $18,115 $18.62 $898,930 $924 $161,884 $166 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $19,050 $19.58 $898,930 $924 $173,503 $178 $55,000 $6,039$14,333 $25,500 $9,700$99,129$101.88$21,031$21.62 $1,206,411 $1,240 $262,044 $269 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $20,451 $21.02 $898,930 $924 $188,443 $194 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $19,135 $19.67 $898,930 $924 $174,530 $179 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $19,225 $19.76 $898,930 $924 $172,993 $178 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $19,050 $19.58 $898,930 $924 $173,503 $178 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $19,050 $19.58 $898,930 $924 $173,503 $178 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $24,048 $24.72 $898,930 $924 $232,293 $239 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $36,972 $38.00 $104,751 $108 $62,497 $64 $55,000 $6,039$14,333$99,129 $101.88 $31,299 $32.17 $104,751 $108 $60,199 $62 $55,000 $6,039$14,333$99,129 $101.88 $24,084 $24.75 $104,751 $108 $41,149 $42 $55,000 $6,039$14,333$99,129 $101.88 $23,862 $24.53 $898,930 $924 $223,002 $229 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $19,736 $20.28 $898,930 $924 $176,072 $181 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $18,077 $18.58 $898,930 $924 $161,338 $166 $55,000 $6,039$14,333 $25,500 $9,700$99,129 $101.88 $18,243 $18.75 $898,930 $924 $163,508 $168 $55,000 $6,039$14,333 $25,500 $9,700Add Afterburner RetrofitControls SubtotalsBag Leak DetectionSystemInitial Stack TestTable 10D. Small, Remote Units: Costs to Meet Beyond-the-Floor Emission Limits (31 of 40)Appendix BAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI, addPBS, afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsACIMonitoringCostsAnnual ControlDeviceInspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$400 $1,000 $250 $200 $2,989 $80,750 $34,661$100 $1,000 $250 $200 $2,989 $80,750 $34,361$1,600 $1,000 $250 $200 $2,989 $80,750 $35,861$300 $1,000 $250 $200 $2,989 $80,750 $34,561$700 $1,000 $250 $200 $2,989 $80,750 $34,961$24,300 $5,600 $1,600 $1,000 $250 $200 $2,989 $105,050 $41,461$1,300 $1,000 $250 $200 $2,989 $80,750 $35,561$800 $1,000 $250 $200 $2,989 $80,750 $35,061$700 $1,000 $250 $200 $2,989 $80,750 $34,961$700 $1,000 $250 $200 $2,989 $80,750 $34,961$700 $1,000 $250 $200 $2,989 $80,750 $34,961$3,200 $1,000 $250 $200 $2,989 $80,750 $37,461$5,300 $1,000 $250 $200 $2,989 $55,250 $29,861$5,700 $1,000 $250 $200 $2,989 $55,250 $30,261$3,200 $1,000 $250 $200 $2,989 $55,250 $27,761$2,600 $1,000 $250 $200 $2,989 $80,750 $36,861$800 $1,000 $250 $200 $2,989 $80,750 $35,061$300 $1,000 $250 $200 $2,989 $80,750 $34,561$400 $1,000 $250 $200 $2,989 $80,750 $34,661Monitoring, Reporting, andRecordkeeping SubtotalsAnnaul VisualEmissions Test ofAsh HandlingWS Monitoring SystemTable 10D. Small, Remote Units: Costs to Meet Beyond-the-Floor Emission Limits (32 of 40)Appendix BAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI, addPBS, afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsCost toOperateIncineratorAnnualizedIncineratorCostCost toLandfillLandfillOptionTotal CostTCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)$979,680 $199,287 $55,710 $17,000 $2,866 -$35,844$979,680 $190,435 $9,989 $9,241 $90 -$658$979,680 $231,664 $101,474 $17,000 $11,603 -$72,871$979,680 $196,444 $12,994 $9,241 $361 -$3,392$979,680 $208,463 $13,001 $9,241 $903 -$2,857$1,311,461 $303,504 $101,518 $17,000 $11,603 -$72,915$979,680 $224,004 $101,533 $17,000 $15,849 -$68,684$979,680 $209,590 $101,548 $17,000 $2,853 -$81,695$979,680 $207,954 $101,562 $17,000 $5,211 -$79,352$979,680 $208,463 $13,036 $9,241 $903 -$2,892$979,680 $208,463 $13,044 $9,241 $903 -$2,900$979,680 $269,754 $101,607 $17,000 $6,496 -$78,111$160,001 $92,357 $101,622 $17,000 $165,458 $80,837$160,001 $90,460 $101,636 $17,000 $124,302 $39,666$160,001 $68,910 $101,651 $17,000 $11,411 -$73,240$979,680 $259,863 $101,666 $17,000 $57,055 -$27,611$979,680 $211,133 $101,681 $17,000 $9,987 -$74,694$979,680 $195,898 $101,696 $17,000 $1,003 -$83,692$979,680 $198,168 $101,710 $17,000 $1,086 -$83,625$16,486,666 $3,774,814Total MACT Floor Control,Monitoring, Reporting, andRecordkeeping Cost

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (33 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr)

SCDixieNarco 47 Air Curtain

Incinerator No Equipment $2,500 $0 $2,500

SCIFCOSystems Incinerator Air Curtain

Incinerator Unknown $2,500 $0 $2,500

SCTri-CountyPallet Refractory lined

pit burner Air Curtain

Incinerator Unknown $2,500 $0 $2,500

FLAscend CP-L Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $159,456 $107,818 $0 $107,818

FLAscend CP-S Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $164,799 $102,751 $0 $102,751

FLAscend HE140A Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $153,137 $113,263 $0 $113,263

FLAscend HE140B Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $152,225 $113,263 $0 $113,263

FLAscend HE140C Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $152,109 $113,263 $0 $113,263

FLAscend HE140D Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $152,128 $113,263 $0 $113,263

FLAscend HE171A Burn-off oven No Equipment afterburner retrofit, add

SNCR $856,083 $176,106 $99,904 $0 $99,904

FLAscend HE171B Burn-off oven No Equipment afterburner retrofit, add

SNCR $856,083 $177,293 $99,904 $0 $99,904

GAGreat Dane Trailers PYROLYSIS

OVEN - PO Burn-off oven Afterburner - Incinomite

J81A-3 (Natural Gas) afterburner retrofit, add

SNCR, add FF $1,703,454 $302,739 $117,031 $0 $117,031

IACNHAmerica INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $313,883 $113,434 $0 $113,434

IACNHAmerica INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $315,014 $113,434 $0 $113,434

INWabashNational855 BO Burn-off oven No Equipment add FF, add packed bed

scrubber $1,368,398 $273,634 $114,148 $0 $114,148

KSCNHWichita Ace Burn-off

Oven Burn-off oven Unknown add SNCR, add FF $1,585,720 $311,121 $105,756 $0 $105,756

KYCooperStandard SN-17 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $419,821 $83,320 $0 $83,320

NDCNHAmerica INC-1 Burn-off oven No Equipment add SNCR, add FF 

# $1,592,205 $334,277 $102,016 $0 $102,016

NECNHAmericaGrandIsl

and 7996 Burn-off oven No Equipment add FF, add packed bed

scrubber, add SNCR $2,114,084 $461,335 $99,875 $0 $99,875

OHWhirlpoolClyde N001 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $306,056 $97,677 $0 $97,677

OHWhirlpoolClyde N002 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,962 $97,677 $0 $97,677

OHWhirlpoolClyde N003 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,868 $97,677 $0 $97,677

OHWhirlpoolClyde N004 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,774 $97,677 $0 $97,677

OHWhirlpoolClyde P021 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,680 $97,677 $0 $97,677

OHWhirlpoolClyde P023 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,586 $97,677 $0 $97,677

OHWhirlpoolClyde P025 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,492 $97,677 $0 $97,677

PACNHAmericaNewHoll

and INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $333,478 $108,296 $0 $108,296

PACNHAmericaNewHoll

and INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $332,404 $108,296 $0 $108,296

SCCryovac FB01 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,703,454 $325,378 $110,579 $0 $110,579

SCINVISTACamdenPlant Unit ID 19 -

Lindberg Burn-off oven Afterburner none $744,833 $151,465 $103,443 $0 $103,443

SCINVISTASpartanburg EU39a -

Polyester Burn

Off Oven #1 Burn-off oven Unknown afterburner retrofit $856,083 $158,165 $105,756 $0 $105,756

SCINVISTASpartanburg EU39b -

Polyester Burn

Off Oven #2 Burn-off oven Unknown afterburner retrofit $856,083 $157,102 $105,756 $0 $105,756

SCINVISTASpartanburg EU39c -

Polyester Burn

Off Oven #3 Burn-off oven Unknown afterburner retrofit $856,083 $158,264 $105,756 $0 $105,756

TNVolvoPenta Pyrolysis Oven 1 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,703,454 $288,103 $117,573 $0 $117,573

TNVolvoPenta Pyrolysis Oven 2 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,703,454 $289,216 $117,573 $0 $117,573

TXMadix Building A - Burn

# off Oven Burn-off oven No Equipment none $749,612 $125,854 $115,111 $0 $115,111

TXMadix Building C - Burn

# off Oven Burn-off oven No Equipment none $749,612 $129,030 $112,506 $0 $112,506 MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (34 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

VANewportNewsShipbuil

dingDryDock Motor Winding

Burnout Oven B64 Burn-off oven Thermal Oxidizer afterburner retrofit, add

SNCR, add FF $1,703,454 $287,863 $117,644 $0 $117,644

VAQuadrantEPP Controlled

Pyrolysis

Cleaning

Furnace Burn-off oven Unknown afterburner retrofit $856,083 $188,903 $86,495 $0 $86,495

ALCemexDemopolis KILN #1 Cement Kiln Electrostatic Precipitator add FF, tune-up $0 $4,008,255 $0 $4,008,255

ALLafargeRobertaPlant Rotary Kiln #5 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $0 $4,721,168 $0 $4,721,168

ALLehighCementCoLeed

s 005 Cement Kiln Dry Limestone Injection,

Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $0 $2,005,893 $0 $2,005,893

CACAPortlandCementCo

lton K-1 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Fabric Filter improve FF, tune-up $0 $1,082,253 $0 $1,082,253

CACAPortlandCementCo

lton K-2 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Fabric Filter improve FF, tune-up $0 $2,032,441 $0 $2,032,441

CALehighSouthwestRedd

ingPlant In-Line Kiln/Raw

Mill (S260) Cement Kiln Fabric Filter improve FF, tune-up $0 $1,599,611 $0 $1,599,611

CAMitsubishiCement 4-RK-1 Cement Kiln Fabric Filter none 

# $0 $3,921,219 $0 $3,921,219

CANationalCementofCA Kiln 1 Cement Kiln Fabric Filter, SodiumAlkali Scrubbing System improve FF, tune-up $0 $1,800,248 $0 $1,800,248

FLCemexBrooksville Kiln #1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $0 $3,285,224 $0 $3,285,224

FLCemexBrooksville Kiln #2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $0 $3,223,634 $0 $3,223,634

FLCemexMiami Cement Kiln Cement Kiln Afterburner, Fabric Filter improve FF, tune-up $0 $3,091,565 $0 $3,091,565

FLCemexMiami Soil Thermal

Treatment

Facility Cement Kiln Afterburner, Fabric Filter improve FF, tune-up $0 $90,624 $0 $90,624

FLFloridaRock Kiln Line 1 Cement Kiln Electrostatic Precipitator add FF $0 $2,062,459 $0 $2,062,459

FLRinkerBrooksville 0530021-001-AV Cement Kiln Fabric Filter improve FF, tune-up $0 $4,541,626 $0 $4,541,626

FLSACBranford Calciner Burner Cement Kiln Fabric Filter, Hydrated

Lime Injection, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $0 $124,058 $0 $124,058

GACemexClinchfield Kiln1 Cement Kiln Fabric Filter improve FF, tune-up 

# $0 $2,190,402 $0 $2,190,402

IALafargeBuffalo Kiln 1 Cement Kiln Fabric Filter improve FF 

# $0 $2,493,609 $0 $2,493,609

IALehighCementMasonCi

ty 302.203 Cement Kiln Electrostatic Precipitator,

Fabric Filter, Flue Gas

Desulfurization (General),



# Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) improve FF $0 $2,680,143 $0 $2,680,143

IDAshGroveInkom Kiln 1 Cement Kiln Electrostatic Precipitator add FF, tune-up $0 $359,835 $0 $359,835

IDAshGroveInkom Kiln 2 Cement Kiln Electrostatic Precipitator tune-up $0 $447,531 $0 $447,531

ILBuzziUnicemOglesby #3 Kiln Cement Kiln Electrostatic Precipitator add FF, tune-up $0 $1,760,658 $0 $1,760,658

ILLafargeJoppaPlant Kiln 1 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently improve FF, tune-up $0 $1,346,740 $0 $1,346,740

ILLafargeJoppaPlant Kiln 2 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently improve FF, tune-up $0 $2,040,074 $0 $2,040,074

KSMonarchCementCoHu

mboldt Kiln 4 Cement Kiln Fabric Filter improve FF, tune-up $0 $1,461,830 $0 $1,461,830

KSMonarchCementCoHu

mboldt Kiln 5 Cement Kiln Fabric Filter improve FF, tune-up $0 $1,418,623 $0 $1,418,623

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (35 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

MDESSROCFrederickPl

ant EU-401 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up $0 $1,158,885 $0 $1,158,885

MDESSROCFrederickPl

ant EU-402 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up $0 $1,188,204 $0 $1,188,204

OKLafargeTulsaPlant Kiln 1 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter improve FF, tune-up $0 $1,014,191 $0 $1,014,191

OKLafargeTulsaPlant Kiln 2 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter improve FF, tune-up $0 $1,007,073 $0 $1,007,073

OKLoneStarPryor Kiln #1 Cement Kiln Fabric Filter improve FF 

# $0 $1,431,197 $0 $1,431,197

OKLoneStarPryor Kiln #2 Cement Kiln Fabric Filter improve FF 

# $0 $1,141,838 $0 $1,141,838

OKLoneStarPryor Kiln #3 Cement Kiln Fabric Filter improve FF, tune-up 

# $0 $912,262 $0 $912,262

ORAshGroveDurkee rotary cement

kiln Cement Kiln Fabric Filter tune-up $0 $0 $0 $0

PALafargeWhitehallPlant Kiln 2 Cement Kiln Fabric Filter tune-up $0 $919,784 $0 $919,784

PALafargeWhitehallPlant Kiln 3 Cement Kiln Fabric Filter tune-up $0 $386,346 $0 $386,346

PALehighCementEvansv

ille 121 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter improve FF $0 $1,387,090 $0 $1,387,090

PALehighCementEvansv

ille 122 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter improve FF $0 $1,262,597 $0 $1,262,597

PALehighCementYork 200 Cement Kiln Electrostatic Precipitator add FF, tune-up $0 $647,598 $0 $647,598

SCLafargeHarleyville 2 Cement Kiln Fabric Filter improve FF, tune-up 

# $0 $1,609,036 $0 $1,609,036

TNCemexKnoxville OOK Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $0 $2,495,977 $0 $2,495,977

TXAshGroveMidlothian Kiln 1 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) tune-up $0 $609,469 $0 $609,469

TXAshGroveMidlothian Kiln 2 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, tune-up $0 $589,597 $0 $589,597

TXAshGroveMidlothian Kiln 3 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, tune-up $0 $1,029,781 $0 $1,029,781

TXCemexBalconesPlant 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, tune-up $0 $2,326,950 $0 $2,326,950

TXHolcimMidlothianPlant Kiln 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber improve FF, tune-up $0 $4,739,198 $0 $4,739,198

TXHolcimMidlothianPlant Kiln 2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber improve FF, tune-up $0 $4,630,317 $0 $4,630,317

TXLoneStarMaryneal Kiln 1 Cement Kiln Fabric Filter improve FF 

# $0 $1,199,661 $0 $1,199,661

TXLoneStarMaryneal Kiln 2 Cement Kiln Fabric Filter improve FF 

# $0 $1,716,903 $0 $1,716,903

TXLoneStarMaryneal Kiln 3 Cement Kiln Fabric Filter improve FF, tune-up 

# $0 $1,499,304 $0 $1,499,304

UTAshGroveLeamington rotary cement

kiln Cement Kiln Fabric Filter improve FF, tune-up $0 $32,941,431 $0 $32,941,431

UTHolcimDevilsSlide Kiln 1 Cement Kiln Fabric Filter improve FF, tune-up 

# $0 $2,790,836 $0 $2,790,836

WAAshGroveSeattle rotary cement

kiln Cement Kiln Fabric Filter tune-up $0 $1,663,200 $0 $1,663,200

WALafargeSeattle Kiln Cement Kiln Electrostatic Precipitator add FF $0 $855,847 $0 $855,847

ALIPRiverdale No. 2 Bark Boiler



# / BK02 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add PBS, add ACI, add

SNCR

$3,470,151 $4,403,374 $3,470,151 $4,403,374

ARDomtarIndustries PB1 Energy

recovery unit Wet Electrostatic

Precipitator, General add FF, add PBS, add

ACI, minor adjustment for



# Nox $7,075,217 $2,440,003 $7,075,217 $2,440,003

ARDomtarIndustries PB2 Energy

recovery unit Wet Scrubber add FF, improve

scrubber, add caustic,

add ACI, minor

adjustment for Nox $21,164,508 $9,501,731 $21,164,508 $9,501,731

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (36 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

ARDomtarIndustries PB3 Energy

recovery unit Electrostatic Precipitator add FF, add PBS, add

ACI, minor adjustment for



# Nox $31,445,038 $15,102,585 $31,445,038 $15,102,585

ARPlantersCottonOil Boiler #3 (SN-72) Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$1,732,104 $758,928 $1,732,104 $758,928

CAWheelabratorShasta Boiler#1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$14,538,626 $5,214,929 $14,538,626 $5,214,929

CAWheelabratorShasta Boiler#2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$13,274,437 $4,779,447 $13,274,437 $4,779,447

CAWheelabratorShasta Boiler#3 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$14,211,964 $5,067,245 $14,211,964 $5,067,245

LADeltech HB-507 Energy

recovery unit Flue Gas Recirculation add FF, add PBS, add

ACI $2,070,900 $604,763 $2,070,900 $604,763

LADeltech HB-512 Energy

recovery unit Flue Gas Recirculation add FF, add PBS, add

ACI $5,531,621 $1,377,102 $5,531,621 $1,377,102

LAInternationalPaperRed

RiverMill EQT011 Hogged

Fuel Boiler No. 2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI

$31,039,141 $14,568,165 $31,039,141 $14,568,165

LAIPMansfield 1-78 - No. 1

Power Boiler /

EQT005 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$17,959,201 $6,795,158 $17,959,201 $6,795,158

LAIPMansfield 2-78 - No. 2

Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$24,532,920 $10,643,373 $24,532,920 $10,643,373

MDSeverstalSparrows 1BLR Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$17,246,235 $5,729,311 $17,246,235 $5,729,311

MEBoralex Boiler #1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$22,096,029 $8,404,946 $22,096,029 $8,404,946

MEHuberEngineeredWo

odLLC Boiler No.1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced

combustion controls

$3,448,080 $1,228,472 $3,448,080 $1,228,472

MEHuberEngineeredWo

odLLC Dryer Furnace Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced

combustion controls

$5,606,457 $1,814,398 $5,606,457 $1,814,398

MEPioneerPlastics Boiler

#5/Thermal

Oxidizer Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add SNCR

$4,821,227 $1,580,075 $4,821,227 $1,580,075

MIHermanMiller EUBBLR Energy

recovery unit Dry Scrubbing (General),

Fabric Filter, reburn

tunnels improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, minor

adjustment for Nox

$26,643 $388,589 $26,643 $388,589

MNFibrominn EU-001 Energy

recovery unit Fabric Filter, Qualifier:

Spray Dryer Absorber

with lime slurry, Selective



# Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add advanced

combustion controls, add

PBS, add ACI

$7,875,705 $7,584,518 $7,875,705 $7,584,518

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (37 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

NYBlackRiverGen E00001 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, add

lime, minor adjustment

for Nox $2,723,331 $2,055,537 $2,723,331 $2,055,537

NYBlackRiverGen E00002 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, add

lime, minor adjustment

for Nox $2,723,331 $2,056,618 $2,723,331 $2,056,618

NYBlackRiverGen E00003 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add ACI, add

lime, minor adjustment

for Nox $2,723,331 $2,057,399 $2,723,331 $2,057,399

OKIPValliant Bark Boiler EUGD1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI $25,026,401 $11,044,658 $25,026,401 $11,044,658

ORGPToledo EU11 - Hog Fuel

Boiler #4 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$6,534,581 $2,370,590 $6,534,581 $2,370,590

PAKimberlyClarkChester Boiler #10 (ID

035) Energy

recovery unit Fabric Filter improve FF, add PBS,

add ACI, minor

adjustment for Nox $8,470,651 $5,996,685 $8,470,651 $5,996,685

TNEastman_NO_CBIDA

TA Boiler 18 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$10,020,398 $3,005,628 $10,020,398 $3,005,628

TNEastman_NO_CBIDA

TA Boiler 19 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$8,654,073 $2,893,966 $8,654,073 $2,893,966

TNEastman_NO_CBIDA

TA Boiler 20 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$8,529,125 $2,856,536 $8,529,125 $2,856,536

TNPackagingCorpCounc

e Combination

Boiler #2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add PBS, minor

adjustment for Nox

$28,279,928 $12,007,461 $28,279,928 $12,007,461

TNTempleInland2426 5000F Energy

recovery unit Mechnical Dust

Collector, Wet Scrubber add FF, add advanced

combustion controls, add

caustic, minor adjustment



# for Nox $11,819,143 $5,022,997 $11,819,143 $5,022,997

TXInternationalPaperQue

enCity PB02 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls, add

caustic, add ACI, minor

adjustment for Nox

$27,412,642 $9,810,911 $27,412,642 $9,810,911

WAEmeraldKalama U-2 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add PBS, add

ACI

$2,457,698 $1,022,139 $2,457,698 $1,022,139

WAEmeraldKalama U-7 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add PBS, add

ACI

$2,438,805 $1,016,538 $2,438,805 $1,016,538

WALongviewFPP #12 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst,

add caustic, add ACI, add



# SNCR

$12,104,364 $4,671,149 $12,104,364 $4,671,149

WALongviewFPP #13 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst,

add caustic, add ACI, add



# SNCR

$15,211,883 $5,730,559 $15,211,883 $5,730,559

WALongviewFPP #20 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add advanced

combustion controls, add

caustic, add ACI, add

SNCR

$13,112,739 $5,306,747 $13,112,739 $5,306,747

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (38 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

WAPortTownsendPaper #10 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI, minor adjustment for



# Nox $12,438,790 $4,899,151 $12,438,790 $4,899,151

WINSPWAshland B20 Energy

recovery unit Dry Electrostatic Granular



# Filter, Selective NonCatalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$9,725,918 $3,530,868 $9,725,918 $3,530,868

WINSPWAshland B21 Energy

recovery unit Dry Electrostatic Granular



# Filter, Selective NonCatalytic Reduction (NH3

Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, minor

adjustment for Nox

$10,122,195 $3,651,940 $10,122,195 $3,651,940

AKOITMooseCreek INC1 Incinerator Baghouse, Thermal

Oxidizer improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,373,391 $532,459 -$5,688 $24,914 $0 -$5,688

CAArmtecdefense Scrap incinerator

1 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,139,348 -$69,239 -$64,610 $0 -$69,239

CAArmtecdefense Scrap incinerator

2 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,141,825 -$69,694 -$65,029 $0 -$69,694

CAArmtecdefense Scrap incinerator

3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,146,697 -$68,271 -$63,715 $0 -$68,271

CORoundupStation Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,825,884 $709,126 -$915 -$887 $0 -$915

CTPfizer FB-IN-01 Incinerator VENTURI SCRUBBER,

TRAY TOWER

SCRUBBER, Wet ESP add FF, add caustic, add

ACI, afterburner retrofit $4,221,240 $1,196,441 -$25,455 $21,822 $0 -$25,455

ILElastec Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $4,400,511 $767,664 -$12,799 -$12,614 $0 -$12,799

ILF&MStateBank Incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,721,924 $695,210 -$747 -$746 $0 -$747

ILFlintHillsResources HB-2301 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $928,172 $325,875 -$34,110 $36,474 $0 -$34,110

ILFlintHillsResources MB-1012 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $3,949,386 $1,477,064 $486,877 $1,070,243 $0 $486,877

ILFlintHillsResources NB-800 Incinerator Fabric Filter improve FF, add ACI, add



# SNCR $1,315,346 $405,019 -$56,150 -$6,889 $0 -$56,150

ILPolyOne CE4 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,941,353 $716,995 -$8,964 -$8,955 $0 -$8,964

INCovanceLabsGreenfiel

d 241-1A Incinerator No Equipment add FF, add packed bed

scrubber, add ACI, add

SNCR $4,020,267 $1,184,084 -$55,903 -$40,203 $0 -$55,903

LAShellChemical F-T701 Incinerator Wet Scrubber and Wet

Electrostatic Precipitator add ACI, afterburner

retrofit, add SNCR $5,037,033 $1,250,917 $979,039 $2,008,949 $0 $979,039

NCGlaxoSmithKline MWI-2 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,247,043 $898,384 -$10,325 $98,028 $0 -$10,325

NEGreatDane INCINERATOR Incinerator Unknown add FF, add ACI, add

SNCR $3,787,219 $742,685 -$3,566 -$3,463 $0 -$3,566

NJNovartis 34 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $1,198,382 $311,731 -$37,064 -$1,331 $0 -$37,064

OKPioneerTelephone MS200 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $710,064 -$8,875 -$8,872 $0 -$8,875

PAAshlandNevilleIsland PR TOX Incinerator No Equipment add ACI, afterburner

retrofit, add SNCR $4,396,838 $1,569,138 $40,362 $193,672 $0 $40,362

PASmithKlineBeecham 003 Incinerator Fabric Filter, Venturi

Scrubber improve FF, add SNCR $1,365,419 $413,910 -$43,554 -$38,180 $0 -$43,554

SCEastmanColombia 1560-0008, ID

#15 Incinerator Wet Scrubber improve scrubber, add

FF, add ACI, add SNCR $2,484,766 $779,847 -$10,370 $93,530 $0 -$10,370

# Table 11. Best Beyond-the-Floor Compliance Options By Unit (39 of 40) AppendixB

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

($) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

Facility ID Combustion

Unit ID Subcategory Existing Controls

TXBASFFreeport IN-4702 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,451,375 $692,147 $154,203 $419,382 $0 $154,203

TXBASFFreeport IN-5500 Incinerator No Equipment add FF, add packed bed

scrubber $13,772,215 $5,166,941 $818,513 $1,729,479 $0 $818,513

TXReichhold Thermal Oxidizer Incinerator No Equipment add packed bed scrubber,



# add ACI, afterburner

retrofit $4,204,744 $1,404,370 -$33,290 $21,595 $0 -$33,290

TXSterlingChemTexasCit

y 53H3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit $2,129,086 $657,975 -$51,192 $8,698 $0 -$51,192

VATransInd 50825 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,888,545 $741,756 -$12,143 -$11,853 $0 -$12,143

WABoeingDevelopmenta

lCenter 9-67 data-destroy



# incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,028,159 $405,065 -$20,425 -$12,179 $0 -$20,425

WVDuPontWashingtonW

orks T7IME Incinerator Wet scrubber add FF $3,034,885 $1,095,793 $34,903 $185,140 $0 $34,903

AKAlyeskaPumpStation5 35-IN-1 Small, remote No Equipment add ACI $979,680 $199,287 -$35,844 $0 -$35,844

AKAlyeskaPumpStation6 PS6 Smart Ash Small, remote No Equipment add ACI $979,680 $190,435 -$658 $0 -$658

AKAlyeskaPumpStation7 37-IN-1 Small, remote No Equipment add ACI $979,680 $231,664 -$72,871 $0 -$72,871

AKAlyeskaPumpStation7 PS7 Smart Ash Small, remote No Equipment add ACI $979,680 $196,444 -$3,392 $0 -$3,392

AKAlyeskaPumpStation9 PS9 Smart Ash Small, remote No Equipment add ACI $979,680 $208,463 -$2,857 $0 -$2,857

AKChugachElectricBelug

a EU No. 9 Small, remote No Equipment add FF, add ACI, add

PBS, afterburner retrofit $1,311,461 $303,504 -$72,915 $0 -$72,915

AKCoeur Incinerator Small, remote No Equipment add FF, add ACI 

# $979,680 $224,004 -$68,684 $0 -$68,684

AKCookInletPipelineDriftRiver Drift River

Terminal

Incinerator Small, remote No Equipment add ACI $979,680 $209,590 -$81,695 $0 -$81,695

AKEntechAlaska Incin # 1 Small, remote No Equipment add ACI 

# $979,680 $207,954 -$79,352 $0 -$79,352

AKFairbanksMaintenanc

e FMF Smart Ash Small, remote No Equipment add ACI $979,680 $208,463 -$2,892 $0 -$2,892

AKGlenallenResponseBa

se GRB Smart Ash Small, remote No Equipment add ACI $979,680 $208,463 -$2,900 $0 -$2,900

AKHeclaGreensCreekJu

neau Consumat

Incinerator Small, remote No Equipment add ACI $979,680 $269,754 -$78,111 $0 -$78,111

AKKuparukCentral

Production H-250 (EU 35) Small, remote No Equipment none $160,001 $92,357 $80,837 $0 $80,837

AKKuparukCentral

Production H-347 (EU 36) Small, remote No Equipment none $160,001 $90,460 $39,666 $0 $39,666

AKPioneerNR I-5 incinerator Small, remote No Equipment add ACI 

# $160,001 $68,910 -$73,240 $0 -$73,240

AKTeckComincoAlaskaIn

cRedDogMine MI-2 Small, remote No Equipment add ACI $979,680 $259,863 -$27,611 $0 -$27,611

AKTeckComincoAlaskaIn

cRedDogMine MI-3 Small, remote No Equipment add ACI $979,680 $211,133 -$74,694 $0 -$74,694

AKUOCCTradingBay R-H-0800 Small, remote No Equipment add ACI 

# $979,680 $195,898 -$83,692 $0 -$83,692

AKXTOEnergy INCINERATOR Small, remote No Equipment add ACI 

# $979,680 $198,168 -$83,625 $0 -$83,625



# Total: $632,595,097 $367,085,047 $1,150,632 $5,572,401 $3,810,970 $469,695,530 $330,908,583

# Table 12. Incremental Cost Effectiveness of Beyond-the-Floor Emission Limits: Overall and by Subcategory Appendix B

Subcategory Total Incremental

Annual Cost ($/yr) Total Emission

Reductions (tpy) a 

# Cost Effectiveness ($/tpy

p ollutant reduced)

Air curtain incinerators n/a n/a n/a

B urn-off ovens $612,462 9.3 $65,768

Cement Kilns $126,944,291 29.4 $4,322,967

Energy recovery units $33,868,211 278.9 $121,424

Incinerators $0 0.0 n/a

Small, remote $79,146 10.7 $7,422

Overall $161,504,110 326 $495,906

a - total emission reductions adjusted to account for landfill flare emissions from gas generated from diverted waste

Note:

Total Annual Cost is derived from calculations described previously in this memo.

Total Emission Reductions are derived in the CISWI Emission Reductions Memo.

# A PPENDIX 

# C. T ABLES FOR 

# “A LTERNATIVE 

# A PPROACH 

# ” MACT F LOOR 

# C OST 

# A NALYSES



# 13. Alternative Approach Costs to Meet MACT Floor

13A: Burn-off Ovens

13B: Waste-burning Kilns

13C: Energy Recovery Units

13D: Incinerators

13E: Small, Remote Units

14. Alternative Approach Best Compliance Options by Unit

15. Alternative Approach Cost Effectiveness of MACT Floors: Overall and by SubcategoryTable 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (1 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)FLAscendCP-LNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$23,264$18.85FLAscendCP-SNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$24,590$19.92FLAscendHE140ANo Equipmentafterburner retrofit, addSNCR$111,249$90.12$21,839$17.69FLAscendHE140BNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,727$16.79FLAscendHE140CNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,674$16.75FLAscendHE140DNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,674$16.75FLAscendHE171ANo Equipmentafterburner retrofit, addSNCR$111,249$90.12$19,561$15.85FLAscendHE171BNo Equipmentafterburner retrofit, addSNCR$111,249$90.12$20,674$16.75GAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$140,589$113.89IACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$147,763$119.70IACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$147,763$119.70INWabashNational855 BONo Equipmentadd FF, add packed bedscrubber$323,742$262.26$61,120$49.51$821,871$665.78$146,343$118.55KSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FF$821,871$665.78$163,075$132.10KYCooperStandard SN-17No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$207,833$168.36NDCNHAmericaINC-1No Equipmentadd SNCR, add FF$821,871$665.78$170,535$138.15NECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCR$441,422$141.18$97,445$31.17$1,022,269$326.95$219,847$70.31OHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91OHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FF$721,673$2,502.91$156,252$541.91PACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$158,012$128.00PACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$158,012$128.00SCCryovacFB01Unknownafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$153,457$124.31SCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofit$111,249$90.12$20,674$16.75SCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofit$111,249$90.12$19,561$15.85SCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofit$111,249$90.12$20,674$16.75Add Afterburner RetrofitAdd Packed Bed ScrubberAdd Fabric FilterFacilityIDUnitID Existing Control Device Consolidated MACTControlsTable 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (2 of 144)Appendix CFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FFIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FFIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FFINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FFKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR, add FFNDCNHAmericaINC-1No Equipmentadd SNCR, add FFNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FFPACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FFPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FFSCCryovacFB01Unknownafterburner retrofit, addSNCR, add FFSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TCI($)TAC($/yr)$389,934$315.88$43,535$35.27 $501,183 $406 $66,799 $54$389,934$315.88$43,985$35.63 $501,183 $406 $68,575 $56$389,934$315.88$43,051$34.88 $501,183 $406 $64,890 $53$389,934$315.88$43,051$34.88 $501,183 $406 $63,778 $52$389,934$315.88$43,051$34.88 $501,183 $406 $63,725 $52$389,934$315.88$43,051$34.88 $501,183 $406 $63,725 $52$389,934$315.88$44,238$35.84 $501,183 $406 $63,799 $52$389,934$315.88$44,238$35.84 $501,183 $406 $64,911 $53$389,934$315.88$42,717$34.60 $1,323,055 $1,072 $203,980 $165$25,500 $9,700$389,934$315.88$43,036$34.86 $1,323,055 $1,072 $210,361 $170$25,500 $9,700$389,934$315.88$43,036$34.86 $1,323,055 $1,072 $211,473 $171$25,500 $9,700$1,145,613 $928 $207,462 $168 $24,300 $5,600 $25,500 $9,700$389,934$315.88$45,710$37.03 $1,211,805 $982 $208,785 $169$25,500 $9,700$389,934$315.88$44,050$35.68 $1,323,055 $1,072 $271,444 $220$25,500 $9,700$389,934$315.88$64,791$20.72 $1,211,805 $982 $235,327 $159$25,500 $9,700$577,672$184.76$63,982$20.46 $2,041,363 $653 $381,273 $122 $24,300 $5,600 $25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$721,673 $2,503 $156,252 $542$25,500 $9,700$389,934$315.88$43,492$35.23 $1,323,055 $1,072 $221,066 $179$25,500 $9,700$389,934$315.88$43,492$35.23 $1,323,055 $1,072 $222,178 $180$25,500 $9,700$389,934$315.88$43,290$35.07 $1,323,055 $1,072 $216,308 $175$25,500 $9,700$0 $0 $0$0$111,249 $90 $20,674$17$111,249 $90 $19,561$16$111,249 $90 $20,674$17Wet ScrubberMonitoringSystemBag LeakDetectionSystemAdd SNCRControls SubtotalsTable 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (3 of 144)Appendix CFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FFIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FFIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FFINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FFKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR, add FFNDCNHAmericaINC-1No Equipmentadd SNCR, add FFNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FFPACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FFPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FFSCCryovacFB01Unknownafterburner retrofit, addSNCR, add FFSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsAnnual ControlDeviceInspectionAnnual StackTestReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$10,300 $3,200$1,000 $250 $200 $47,000 $5,160 $14,333$2,989 $57,550 $26,882$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $65,550 $27,761$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$1,000 $250 $200 $50,333 $5,526 $14,333$2,989 $100,383 $39,348$10,300 $3,200$1,000 $250 $200 $19,000 $2,086 $14,333$2,989 $55,050 $33,508$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $19,000 $2,086 $14,333$2,989 $55,050 $33,508$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $115,350 $43,061$1,000 $250 $200 $41,000 $4,502 $14,333$2,989 $66,750 $32,723$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $80,750 $34,261$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$250 $200 $33,000 $3,623 $14,333$2,989 $33,250 $21,145$1,000 $250 $200 $37,667 $4,136 $14,333$2,989 $37,917 $22,657$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $55,250 $24,561$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $55,250 $24,561SNCRMonitoringSystemTesting, Monitoring, andRecordkeeping SubtotalsInitial Stack TestAnnaul VisualEmissions Test ofAsh HandlingTable 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (4 of 144)Appendix CFLAscendCP-LNo Equipmentafterburner retrofit, addSNCRFLAscendCP-SNo Equipmentafterburner retrofit, addSNCRFLAscendHE140ANo Equipmentafterburner retrofit, addSNCRFLAscendHE140BNo Equipmentafterburner retrofit, addSNCRFLAscendHE140CNo Equipmentafterburner retrofit, addSNCRFLAscendHE140DNo Equipmentafterburner retrofit, addSNCRFLAscendHE171ANo Equipmentafterburner retrofit, addSNCRFLAscendHE171BNo Equipmentafterburner retrofit, addSNCRGAGreat Dane Trailers PYROLYSIS OVEN -POAfterburner - IncinomiteJ81A-3 (Natural Gas)afterburner retrofit, addSNCR, add FFIACNHAmericaINC-1No Equipmentafterburner retrofit, addSNCR, add FFIACNHAmericaINC-2No Equipmentafterburner retrofit, addSNCR, add FFINWabashNational855 BONo Equipmentadd FF, add packed bedscrubberKSCNHWichitaAce Burn-off OvenUnknownadd SNCR, add FFKYCooperStandardSN-17No Equipmentafterburner retrofit, addSNCR, add FFNDCNHAmericaINC-1No Equipmentadd SNCR, add FFNECNHAmericaGrandIsland 7996No Equipmentadd FF, add packed bedscrubber, add SNCROHWhirlpoolClydeN001Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN002Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN003Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeN004Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP021Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP023Afterburner - integratedpart of furnace unit. add FFOHWhirlpoolClydeP025Afterburner - integratedpart of furnace unit. add FFPACNHAmericaNewHolland INC-1No Equipmentafterburner retrofit, addSNCR, add FFPACNHAmericaNewHolland INC-2No Equipmentafterburner retrofit, addSNCR, add FFSCCryovacFB01Unknownafterburner retrofit, addSNCR, add FFSCINVISTACamdenPlant Unit ID 19 - LindbergAfterburnernoneSCINVISTASpartanburg EU39a - PolyesterBurn Off Oven #1 Unknownafterburner retrofitSCINVISTASpartanburg EU39b - PolyesterBurn Off Oven #2 Unknownafterburner retrofitSCINVISTASpartanburg EU39c - PolyesterBurn Off Oven #3 Unknownafterburner retrofitFacilityIDUnitID Existing Control Device Consolidated MACTControlsCost toOperateIncineratorAnnualizedIncineratorCostAnnualSandblastingCostSandblastingOption TotalCostTCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)$558,733 $93,681$19,673 $9,241 $118,250 $107,818$566,733 $96,335$24,740 $9,241 $118,250 $102,751$566,733 $92,651$14,228 $9,241 $118,250 $113,263$566,733 $91,539$14,228 $9,241 $118,250 $113,263$566,733 $91,486$14,228 $9,241 $118,250 $113,263$566,733 $91,486$14,228 $9,241 $118,250 $113,263$566,733 $91,559$27,587 $9,241 $118,250 $99,904$566,733 $92,672$27,587 $9,241 $118,250 $99,904$1,414,105 $241,440$10,460 $9,241 $118,250 $117,031$1,414,105 $247,821$14,057 $9,241 $118,250 $113,434$1,414,105 $248,934$14,057 $9,241 $118,250 $113,434$1,245,997 $246,811$13,343 $9,241 $118,250 $114,148$1,266,855 $242,293$21,734 $9,241 $118,250 $105,756$1,414,105 $308,905$44,171 $9,241 $118,250 $83,320$1,266,855 $268,835$25,475 $9,241 $118,250 $102,016$2,156,713 $424,334$27,615 $9,241 $118,250 $99,875$788,423 $188,976$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$802,423 $190,513$29,813 $9,241 $118,250 $97,677$1,414,105 $258,526$19,195 $9,241 $118,250 $108,296$1,414,105 $259,639$19,195 $9,241 $118,250 $108,296$1,414,105 $253,768$16,911 $9,241 $118,250 $110,579$33,250 $21,145$24,047 $9,241 $118,250 $103,443$149,166 $43,331$21,734 $9,241 $118,250 $105,756$166,499 $44,122$21,734 $9,241 $118,250 $105,756$166,499 $45,234$21,734 $9,241 $118,250 $105,756Total Control and MonitoringCostsTable 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (5 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Add Afterburner RetrofitAdd Packed Bed ScrubberAdd Fabric FilterFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$139,507$113.01TNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FF$111,249$90.12$20,674$16.75$821,871$665.78$139,507$113.01TXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FF$111,249$90.12$19,561$15.85$821,871$665.78$139,365$112.90VAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofit$111,249$90.12$20,674$16.75Table 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (6 of 144)Appendix CFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FFTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FFTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FFVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofitTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TCI($)TAC($/yr)Wet ScrubberMonitoringSystemBag LeakDetectionSystemAdd SNCRControls Subtotals$389,934$315.88$42,669$34.57 $1,323,055 $1,072 $201,737 $163$25,500 $9,700$389,934$315.88$42,669$34.57 $1,323,055 $1,072 $202,850 $164$25,500 $9,700$0 $0 $0$0$0 $0 $0$0$389,934$315.88$42,662$34.56 $1,323,055 $1,072 $201,588 $163$25,500 $9,700$111,249 $90 $20,674$17Table 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (7 of 144)Appendix CFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FFTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FFTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FFVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofitAnnual ControlDeviceInspectionAnnual StackTestReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)SNCRMonitoringSystemTesting, Monitoring, andRecordkeeping SubtotalsInitial Stack TestAnnaul VisualEmissions Test ofAsh Handling$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$250 $200 $55,000 $6,039 $14,333$2,989 $55,250 $23,561$250 $200 $37,667 $4,136 $14,333$2,989 $37,917 $21,657$10,300 $3,200$1,000 $250 $200 $55,000 $6,039 $14,333$2,989 $91,050 $37,461$1,000 $250 $200 $37,667 $4,136 $14,333$2,989 $37,917 $22,657Table 13A. Burn-off Ovens: Alternative Approach Costs to Meet MACT Floor (8 of 144)Appendix CFacilityIDUnitID Existing Control Device Consolidated MACTControlsTNVolvoPentaPyrolysis Oven 1Unknownafterburner retrofit, addSNCR, add FFTNVolvoPentaPyrolysis Oven 2Unknownafterburner retrofit, addSNCR, add FFTXMadixBuilding A - Burn-offOvenNo EquipmentnoneTXMadixBuilding C - Burn-offOvenNo EquipmentnoneVANewportNewsShipbuildingDryDockMotor WindingBurnout Oven B-64 Thermal Oxidizerafterburner retrofit, addSNCR, add FFVAQuadrantEPPControlled PyrolysisCleaning FurnaceUnknownafterburner retrofitCost toOperateIncineratorAnnualizedIncineratorCostAnnualSandblastingCostSandblastingOption TotalCostTCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)Total Control and MonitoringCosts$1,414,105 $239,198$9,918 $9,241 $118,250 $117,573$1,414,105 $240,310$9,918 $9,241 $118,250 $117,573$55,250 $23,561$12,380 $9,241 $118,250 $115,111$37,917 $21,657$14,985 $9,241 $118,250 $112,506$1,414,105 $239,049$9,847 $9,241 $118,250 $117,644$149,166 $43,331$40,996 $9,241 $118,250 $86,495$30,964,043 $6,035,704Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (9 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)ALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-up$31,276,729 $108.30 $9,578,438 $33.17ALIPPrattville Z003Wet Scrubberadd FF, improve scrubber, add ACI$2,784,576 $140.87 $845,130 $42.75ALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$471,051 $1.34ALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FF$200,344 $1.35ARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubber add FF, improve scrubber, add ACI$3,708,532 $130.16 $1,179,463 $41.40ARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, add PBS, add ACI$3,558,600 $131.43 $1,096,538 $40.50$1,930,842 $71.31 $449,925 $16.62AZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFilterimprove FF$173,587 $1.50CACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FF$103,574 $1.49CACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FF$186,459 $1.36CALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FF$158,204 $1.36CAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemimprove FF$183,621 $1.51FLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, add PBS, add ACI$5,008,492 $122.86 $1,569,530 $38.50$2,782,268 $68.25 $625,144 $15.33FLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$286,022 $1.36FLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$323,547 $1.36FLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-up$294,822 $1.36FLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FF$16,378,651 $110.57 $5,150,161 $34.77FLRinkerBrooksville0530021-001-AVFabric Filterimprove FF$438,787 $1.36FLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FF$65,766 $1.36GACemexClinchfieldKiln1Fabric Filterimprove FF$189,591 $1.37GATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, tune-up, improve scrubber$2,209,084 $154.13 $841,000 $58.68GATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, improve scrubber, add ACI$2,526,802 $145.78 $981,961 $56.65GAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, add PBS, add ACI$2,377,880 $149.30 $758,505 $47.62$1,237,483 $77.70 $301,781 $18.95IALafargeBuffaloKiln 1Fabric Filterimprove FF$229,154 $1.37IALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)noneIDAshGroveInkomKiln 1Electrostatic PrecipitatornoneIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FF$12,584,357 $112.06 $3,872,698 $34.49Add Packed Bed ScrubberConsolidated MACT ControlsImprove Fabric FilterPerformanceAdd Fabric FilterFacilityIDUnitIDControlDeviceTable 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (10 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALIPPrattvilleZ003Wet Scrubberadd FF, improve scrubber, add ACIALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubber add FF, improve scrubber, add ACIARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, add PBS, add ACIAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFilterimprove FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemimprove FFFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, add PBS, add ACIFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, tune-up, improve scrubberGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, improve scrubber, add ACIGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, add PBS, add ACIIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)noneIDAshGroveInkomKiln 1Electrostatic PrecipitatornoneIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)$1,580 $0.01 $31,276,729 $110$174,169 $8.81 $34,244 $1.73 $263,221 $13.32 $2,818,821 $141$0 $0$0 $1$275,060 $9.65 $42,643 $1.50 $404,391 $14.19 $3,751,176 $132$41,359 $1.53 $359,001 $13.26 $5,530,800 $203$0 $0$0 $0$0 $0$0 $0$0 $0$0 $1$52,869 $1.30 $547,886 $13.44 $7,843,629 $191$0 $0$0 $0$1,580 $0.01 $0 $0$1,580 $0.24 $0 $0$16,378,651 $111$0 $0$0 $0$0 $0$146,926 $10.25$1,580 $0.11 $2,209,084 $156$177,263 $10.23 $23,332 $2.24 $170,270 $16.33 $2,550,133 $147$44,735 $1.45 $440,756 $14.28 $3,660,097 $227$0 $0$0 $0$0 $0$0 $0$12,584,357 $112Controls SubtotalsImprove ScrubberTune-upAdd ACITable 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (11 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALIPPrattvilleZ003Wet Scrubberadd FF, improve scrubber, add ACIALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubber add FF, improve scrubber, add ACIARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, add PBS, add ACIAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFilterimprove FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemimprove FFFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, add PBS, add ACIFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, tune-up, improve scrubberGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, improve scrubber, add ACIGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, add PBS, add ACIIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)noneIDAshGroveInkomKiln 1Electrostatic PrecipitatornoneIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)$9,580,018 $33 $29,667 $3,257$1,282,521 $65 $55,000 $6,039$471,051 $1 $37,667 $4,136$200,344 $1 $29,667 $3,257$1,858,913 $65 $55,000 $6,039$1,905,464 $70 $55,000 $6,039$173,587 $2 $55,000 $6,039$103,574 $1 $33,000 $3,623$186,459 $1 $37,667 $4,136$158,204 $1 $37,667 $4,136$0 $0 $20,333 $2,232$183,621 $2 $29,667 $3,257$2,742,560 $67 $55,000 $6,039$286,022 $1 $33,000 $3,623$323,547 $1 $33,000 $3,623$296,402 $1 $25,000 $2,745$1,580 $0 $23,667 $2,598$5,150,161 $35 $37,667 $4,136$438,787 $1 $55,000 $6,039$65,766 $1 $55,000 $6,039$189,591 $1 $55,000 $6,039$989,506 $69 $55,000 $6,039$1,329,494 $83 $55,000 $6,039$1,501,042 $81 $55,000 $6,039$229,154 $1 $25,000 $2,745$0 $0 $11,000 $1,208$0 $0 $33,000 $3,623$0 $0 $15,667 $1,720$3,872,698 $34 $37,667 $4,136Controls SubtotalsInitial Stack TestTable 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (12 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALIPPrattvilleZ003Wet Scrubberadd FF, improve scrubber, add ACIALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubber add FF, improve scrubber, add ACIARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, add PBS, add ACIAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFilterimprove FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemimprove FFFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, add PBS, add ACIFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, tune-up, improve scrubberGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, improve scrubber, add ACIGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, add PBS, add ACIIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)noneIDAshGroveInkomKiln 1Electrostatic PrecipitatornoneIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControlDeviceAnnualStackTestACIMonitoringAnnual ControlDevice InspectionReporting andRecordkeepingTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)$28,333 25500 $9,700$1,000 $2,989$28,333 25500 $9,700 $8,600 $231,000 $112,600 $1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333 $25,500 $9,700 $9,600 $231,000 $112,600 $1,000 $2,989$28,333 25500 $9,700 $24,300 $5,600 $9,000 $231,000 $112,600$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333 25500 $9,700 $24,300 $5,600 $9,300 $231,000 $112,600$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333 $25,500 $9,700$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333 $25,500 $9,700$231,000 $112,600$1,000$2,989$28,333 $25,500 $9,700$10,100 $231,000 $112,600$1,000$2,989$28,333 $25,500 $9,700 $24,300 $5,600 $9,800 $231,000 $112,600$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333 $25,500 $9,700$1,000$2,989Hg CEMSaFabric Filter BagLeak DetectorAdd PBSMonitoringTable 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (13 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upALIPPrattvilleZ003Wet Scrubberadd FF, improve scrubber, add ACIALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubber add FF, improve scrubber, add ACIARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, add PBS, add ACIAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFilterimprove FFCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filterimprove FFCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filterimprove FFCAMitsubishiCement4-RK-1Fabric FilternoneCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemimprove FFFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, add PBS, add ACIFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFFLCemexMiamiCement KilnAfterburner, Fabric Filterimprove FF, tune-upFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-upFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FFFLRinkerBrooksville0530021-001-AVFabric Filterimprove FFFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)improve FFGACemexClinchfieldKiln1Fabric Filterimprove FFGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, tune-up, improve scrubberGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubber add FF, improve scrubber, add ACIGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, add PBS, add ACIIALafargeBuffaloKiln 1Fabric Filterimprove FFIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)noneIDAshGroveInkomKiln 1Electrostatic PrecipitatornoneIDAshGroveInkomKiln 2Electrostatic PrecipitatornoneILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FFConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTCI($)TAC($/yr)TCI($)TAC($/yr)$55,167 $45,280 $31,331,896 $9,625,298$311,500 $169,261 $3,130,321 $1,451,782$37,667 $36,458 $37,667 $507,509$29,667 $35,580 $29,667 $235,924$311,500 $170,261 $4,062,676 $2,029,174$335,800 $175,261 $5,866,600 $2,080,725$55,000 $38,361 $55,000 $211,949$33,000 $35,946 $33,000 $139,520$37,667 $36,458 $37,667 $222,917$37,667 $36,458 $37,667 $194,662$20,333 $34,555 $20,333 $34,555$29,667 $35,580 $29,667 $219,201$335,800 $175,561 $8,179,429 $2,918,121$33,000 $35,946 $33,000 $321,968$33,000 $35,946 $33,000 $359,492$25,000 $35,067 $25,000 $331,469$23,667 $34,921 $23,667 $36,501$63,167 $46,158 $16,441,817 $5,196,319$55,000 $38,361 $55,000 $477,148$55,000 $38,361 $55,000 $104,127$55,000 $38,361 $55,000 $227,952$311,500 $160,661 $2,520,584 $1,150,167$311,500 $170,761 $2,861,633 $1,500,255$335,800 $176,061 $3,995,897 $1,677,103$25,000 $35,067 $25,000 $264,221$11,000 $33,530 $11,000 $33,530$33,000 $35,946 $33,000 $35,946$15,667 $34,042 $15,667 $34,042$63,167 $46,158 $12,647,524 $3,918,856Total Control and MonitoringCostsMonitoring, Reporting, andRecordkeeping SubtotalsTable 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (14 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Add Packed Bed ScrubberConsolidated MACT ControlsImprove Fabric FilterPerformanceAdd Fabric FilterFacilityIDUnitIDControlDeviceILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FF$132,142 $1.37ILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FF$178,262 $1.37KSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FF$138,850 $1.37KSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FF$138,920 $1.37MDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMEDragonProductsK006Fabric Filterimprove FF$155,019 $1.52MELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, improve scrubber, add ACI$1,795,522 $172.18 $577,720 $55.40OKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FF$96,486 $1.38OKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FF$97,962 $1.38OKLoneStarPryorKiln #1Fabric Filterimprove FF$139,239 $1.38OKLoneStarPryorKiln #2Fabric Filterimprove FF$128,816 $1.38OKLoneStarPryorKiln #3Fabric Filterimprove FF$99,991 $1.38ORAshGroveDurkeerotary cement kilnFabric FilternoneORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, add PBS$3,959,178 $128.30 $1,252,203 $40.58$2,166,075 $70.19 $481,444 $15.60PALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementYork 200Electrostatic Precipitatoradd FF$5,523,921 $121.05 $1,774,133 $38.88SCLafargeHarleyville2Fabric Filterimprove FF$156,828 $1.38SCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF$12,108,946 $112.32 $3,879,697 $35.99TNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$227,127 $1.39TXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FF$192,955 $1.40TXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FF$416,297 $1.39TXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FF$454,354 $1.39TXLehighCementCompanyWacoKILN1Fabric Filterimprove FF$44,276 $1.39TXLoneStarMarynealKiln 1Fabric Filterimprove FF$109,983 $1.39TXLoneStarMarynealKiln 2Fabric Filterimprove FF$167,389 $1.39Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (15 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMEDragonProductsK006Fabric Filterimprove FFMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, improve scrubber, add ACIOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilternoneORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, add PBSPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLehighCementCompanyWacoKILN1Fabric Filterimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Controls SubtotalsImprove ScrubberTune-upAdd ACI$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0$0 $2$105,499 $10.12 $30,082 $1.89 $244,111 $15.33 $1,825,604 $172$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0$6,125,252 $198$1,580 $0.02$0 $0$1,580 $0.06$0 $0$0 $0$0 $0$5,523,921 $121$0 $0$12,108,946 $112$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0$0 $0Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (16 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMEDragonProductsK006Fabric Filterimprove FFMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, improve scrubber, add ACIOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilternoneORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, add PBSPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLehighCementCompanyWacoKILN1Fabric Filterimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)Controls SubtotalsInitial Stack Test$132,142$1 $29,667 $3,257$178,262$1 $29,667 $3,257$138,850$1 $55,000 $6,039$138,920$1 $25,000 $2,745$0$0 $55,000 $6,039$0$0 $55,000 $6,039$155,019$2 $37,667 $4,136$927,330$81 $55,000 $6,039$96,486$1 $29,667 $3,257$97,962$1 $29,667 $3,257$139,239$1 $37,667 $4,136$128,816$1 $37,667 $4,136$99,991$1 $37,667 $4,136$0$0 $25,000 $2,745$1,733,647$56 $47,000 $5,160$1,580$0 $29,667 $3,257$1,580$0 $29,667 $3,257$0$0 $11,000 $1,208$0$0 $11,000 $1,208$1,774,133$39 $25,000 $2,745$156,828$1 $28,333 $3,111$3,879,697$36 $45,667 $5,014$227,127$1 $37,667 $4,136$0$0 $25,000 $2,745$0$0 $25,000 $2,745$0$0 $29,667 $3,257$192,955$1 $37,667 $4,136$416,297$1 $37,667 $4,136$454,354$1 $37,667 $4,136$44,276$1 $55,000 $6,039$109,983$1 $29,667 $3,257$167,389$1 $29,667 $3,257Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (17 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMEDragonProductsK006Fabric Filterimprove FFMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, improve scrubber, add ACIOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilternoneORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, add PBSPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLehighCementCompanyWacoKILN1Fabric Filterimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFAnnualStackTestACIMonitoringAnnual ControlDevice InspectionReporting andRecordkeepingTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)Hg CEMSaFabric Filter BagLeak DetectorAdd PBSMonitoring$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333 $25,500 $9,700 $9,900 $231,000 $112,600 $1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333 $25,500 $9,700 $24,300 $5,600 $231,000 $112,600 $1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333 $25,500 $9,700$1,000$2,989$28,333$1,000$2,989$28,333 $25,500 $9,700$231,000 $112,600$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989$28,333$1,000$2,989Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (18 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlyimprove FFKSMonarchCementCoHumboldt Kiln 4Fabric Filterimprove FFKSMonarchCementCoHumboldt Kiln 5Fabric Filterimprove FFMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic PrecipitatornoneMEDragonProductsK006Fabric Filterimprove FFMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, improve scrubber, add ACIOKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFilterimprove FFOKLoneStarPryorKiln #1Fabric Filterimprove FFOKLoneStarPryorKiln #2Fabric Filterimprove FFOKLoneStarPryorKiln #3Fabric Filterimprove FFORAshGroveDurkeerotary cement kilnFabric FilternoneORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, add PBSPALafargeWhitehallPlant Kiln 2Fabric Filtertune-upPALafargeWhitehallPlant Kiln 3Fabric Filtertune-upPALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric FilternonePALehighCementYork 200Electrostatic Precipitatoradd FFSCLafargeHarleyville2Fabric Filterimprove FFSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FFTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 2Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)improve FFTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubberimprove FFTXLehighCementCompanyWacoKILN1Fabric Filterimprove FFTXLoneStarMarynealKiln 1Fabric Filterimprove FFTXLoneStarMarynealKiln 2Fabric Filterimprove FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and MonitoringCostsMonitoring, Reporting, andRecordkeeping Subtotals$29,667 $35,580 $29,667 $167,722$29,667 $35,580 $29,667 $213,842$55,000 $38,361 $55,000 $177,211$25,000 $35,067 $25,000 $173,987$55,000 $38,361 $55,000 $38,361$55,000 $38,361 $55,000 $38,361$37,667 $36,458 $37,667 $191,477$311,500 $170,561 $2,137,104 $1,097,891$29,667 $35,580 $29,667 $132,066$29,667 $35,580 $29,667 $133,542$37,667 $36,458 $37,667 $175,697$37,667 $36,458 $37,667 $165,274$37,667 $36,458 $37,667 $136,448$25,000 $35,067 $25,000 $35,067$327,800 $165,383 $6,453,052 $1,899,029$29,667 $35,580 $29,667 $37,160$29,667 $35,580 $29,667 $37,160$11,000 $33,530 $11,000 $33,530$11,000 $33,530 $11,000 $33,530$50,500 $44,767 $5,574,421 $1,818,900$28,333 $35,433 $28,333 $192,261$302,167 $159,636 $12,411,112 $4,039,333$37,667 $36,458 $37,667 $263,585$25,000 $35,067 $25,000 $35,067$25,000 $35,067 $25,000 $35,067$29,667 $35,580 $29,667 $35,580$37,667 $36,458 $37,667 $229,413$37,667 $36,458 $37,667 $452,755$37,667 $36,458 $37,667 $490,812$55,000 $38,361 $55,000 $82,637$29,667 $35,580 $29,667 $145,562$29,667 $35,580 $29,667 $202,969Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (19 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Add Packed Bed ScrubberConsolidated MACT ControlsImprove Fabric FilterPerformanceAdd Fabric FilterFacilityIDUnitIDControlDeviceTXLoneStarMarynealKiln 3Fabric Filterimprove FF$138,782 $1.39UTAshGroveLeamington rotary cement kilnFabric Filterimprove FF$3,049,646 $1.39UTHolcimDevilsSlideKiln 1Fabric Filterimprove FF$258,407 $1.39VASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, improve scrubber, add ACI$2,752,711 $141.41 $876,018 $45.00WAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic PrecipitatornoneWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, improve scrubber, add ACI$2,565,295 $144.96 $814,225 $46.01WASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, improve scrubber, add ACI$1,103,452 $283.43 $237,961 $61.12a - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (20 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTXLoneStarMarynealKiln 3Fabric Filterimprove FFUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, improve scrubber, add ACIWAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic PrecipitatornoneWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Controls SubtotalsImprove ScrubberTune-upAdd ACI$0 $0$0 $0$0 $2$194,678 $10.00 $33,931 $1.74 $292,460 $15.02 $2,786,642 $141$0 $0$0 $2$175,608 $9.92 $32,045 $1.81 $265,752 $15.02 $2,597,340 $148$11,805 $3.03 $12,918 $3.32 $26,003 $6.68$1,116,370 $283Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (21 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTXLoneStarMarynealKiln 3Fabric Filterimprove FFUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, improve scrubber, add ACIWAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic PrecipitatornoneWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)Controls SubtotalsInitial Stack Test$138,782$1 $25,000 $2,745$3,049,646$1 $37,667 $4,136$258,407$1 $29,667 $3,257$1,363,156$70 $47,000 $5,160$0$0 $25,000 $2,745$0$0 $28,333 $3,111$1,255,584$71 $55,000 $6,039$275,769$71 $55,000 $6,039Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (22 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTXLoneStarMarynealKiln 3Fabric Filterimprove FFUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, improve scrubber, add ACIWAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic PrecipitatornoneWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.AnnualStackTestACIMonitoringAnnual ControlDevice InspectionReporting andRecordkeepingTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)Hg CEMSaFabric Filter BagLeak DetectorAdd PBSMonitoring$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333 $25,500 $9,700 $9,900 $231,000 $112,600 $1,000 $2,989$28,333$1,000 $2,989$28,333$1,000 $2,989$28,333 $25,500 $9,700 $9,800 $231,000 $112,600 $1,000 $2,989$28,333 $25,500 $9,700 $2,900 $231,000 $112,600 $1,000 $2,989Table 13B. Waste-burning Kilns: Alternative Approach Costs to Meet MACT Floor (23 of 144)Appendix CALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-upConsolidated MACT ControlsFacilityIDUnitIDControlDeviceTXLoneStarMarynealKiln 3Fabric Filterimprove FFUTAshGroveLeamington rotary cement kilnFabric Filterimprove FFUTHolcimDevilsSlideKiln 1Fabric Filterimprove FFVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, improve scrubber, add ACIWAAshGroveSeattlerotary cement kilnFabric FilternoneWALafargeSeattleKilnElectrostatic PrecipitatornoneWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, improve scrubber, add ACIa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP.TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and MonitoringCostsMonitoring, Reporting, andRecordkeeping Subtotals$25,000 $35,067 $25,000 $173,849$37,667 $36,458 $37,667 $3,086,104$29,667 $35,580 $29,667 $293,987$303,500 $169,683 $3,090,142 $1,532,839$25,000 $35,067 $25,000 $35,067$28,333 $35,433 $28,333 $35,433$311,500 $170,461 $2,908,840 $1,426,045$311,500 $163,561 $1,427,870 $439,330$126,770,253 $55,504,377Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (24 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)AKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF$715,188 $8,082.83 $150,051 $1,695.83AKPeakOilfieldCB 5000 1No Equipmentadd FF$715,188 $8,082.83 $194,971 $2,203.51AKPeakOilfieldCB 5000 2No Equipmentadd FF$715,188 $8,082.83 $194,971 $2,203.51AKPeakOilfieldModel 200No Equipmentadd FF$709,364 $20,042.52 $193,818 $5,476.17AKPeakOilfieldModel 400No Equipmentadd FF$713,252 $10,076.19 $194,588 $2,748.96AKUnisea37EU ID 1No Equipmentadd FF$896,167 $508.92 $213,378 $121.17AKUnisea37EU ID 3No Equipmentadd FF$900,221 $500.55 $232,320 $129.18AKUnisea37EU ID 5No Equipmentadd FF$900,221 $500.55 $240,070 $133.49ALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$10,612,078 $121.95 $2,348,058 $26.98ALChapmanForestProducts EU 001 Wood FiredBoiler Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$3,867,940 $132.61 $951,065 $32.61ALChapmanForestProducts EU 002 Wood FiredBoiler Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$2,844,992 $143.69 $730,700 $36.90ALChapmanForestProducts EU 003 Wood FiredBoiler Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$3,073,529 $140.34 $780,300 $35.63ALCibaMcIntoshBoiler # 6No Equipmentadd FF$2,690,656 $146.37 $686,934 $37.37ALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FF$1,797,114 $178.16 $496,086 $49.18ALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF$1,222,057 $255.76 $368,675 $77.16ALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF$1,470,958 $207.80 $421,919 $59.60ALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FF$2,190,467 $159.84 $585,218 $42.70ALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FF$1,574,472 $195.97 $452,545 $56.33ALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$4,738,351 $127.86 $1,128,630 $30.45ALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$8,755,964 $121.55 $1,974,734 $27.41ALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controls$2,358,547 $153.97 $625,905 $40.86ALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$7,009,130 $124.75 $1,608,164 $28.62ALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$5,850,271 $126.08 $1,372,124 $29.57ALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FF$14,872,789 $126.54 $3,217,518 $27.37ALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$17,213,072 $132.32 $3,671,586 $28.22ALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FF$2,517,109 $150.87 $665,215 $39.87ALSABIC F-1-05No Equipmentadd FF$2,517,109 $150.87 $665,215 $39.87ARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FF$1,448,093 $210.83 $432,667 $62.99ARArmstrongWarren SN-41Electrostatic Precipitatoradd FF$2,122,904 $162.23 $578,966 $44.24ARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FF$14,837,412 $126.46 $3,211,638 $27.37ARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$7,586,229 $122.03 $1,719,111 $27.65Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (25 of 144)Appendix CAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FFAKPeakOilfieldCB 5000 1No Equipmentadd FFAKPeakOilfieldCB 5000 2No Equipmentadd FFAKPeakOilfieldModel 200No Equipmentadd FFAKPeakOilfieldModel 400No Equipmentadd FFAKUnisea37EU ID 1No Equipmentadd FFAKUnisea37EU ID 3No Equipmentadd FFAKUnisea37EU ID 5No Equipmentadd FFALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALCibaMcIntoshBoiler # 6No Equipmentadd FFALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FFALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FFALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FFALSABICF-1-05No Equipmentadd FFARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FFARArmstrongWarren SN-41Electrostatic Precipitatoradd FFARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FFARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (26 of 144)Appendix CAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FFAKPeakOilfieldCB 5000 1No Equipmentadd FFAKPeakOilfieldCB 5000 2No Equipmentadd FFAKPeakOilfieldModel 200No Equipmentadd FFAKPeakOilfieldModel 400No Equipmentadd FFAKUnisea37EU ID 1No Equipmentadd FFAKUnisea37EU ID 3No Equipmentadd FFAKUnisea37EU ID 5No Equipmentadd FFALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALCibaMcIntoshBoiler # 6No Equipmentadd FFALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FFALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FFALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FFALSABICF-1-05No Equipmentadd FFARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FFARArmstrongWarren SN-41Electrostatic Precipitatoradd FFARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FFARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$19,127 $1.25AdvancedCombustionControlsSNCRCO Oxidation CatalystTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (27 of 144)Appendix CAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FFAKPeakOilfieldCB 5000 1No Equipmentadd FFAKPeakOilfieldCB 5000 2No Equipmentadd FFAKPeakOilfieldModel 200No Equipmentadd FFAKPeakOilfieldModel 400No Equipmentadd FFAKUnisea37EU ID 1No Equipmentadd FFAKUnisea37EU ID 3No Equipmentadd FFAKUnisea37EU ID 5No Equipmentadd FFALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALCibaMcIntoshBoiler # 6No Equipmentadd FFALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FFALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FFALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FFALSABICF-1-05No Equipmentadd FFARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FFARArmstrongWarren SN-41Electrostatic Precipitatoradd FFARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FFARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)$715,188 $8,083 $150,051 $1,696 $55,000 $6,039$715,188 $8,083 $194,971 $2,204 $55,000 $6,039$715,188 $8,083 $194,971 $2,204 $55,000 $6,039$709,364 $20,043 $193,818 $5,476 $55,000 $6,039$713,252 $10,076 $194,588 $2,749 $55,000 $6,039$896,167 $509 $213,378 $121 $55,000 $6,039$900,221 $501 $232,320 $129 $50,333 $5,526$900,221 $501 $240,070 $133 $55,000 $6,039$10,612,078 $122 $2,348,058 $27 $9,667 $1,061$3,867,940 $133 $951,065 $33 $55,000 $6,039$2,844,992 $144 $730,700 $37 $55,000 $6,039$3,073,529 $140 $780,300 $36 $55,000 $6,039$2,690,656 $146 $686,934 $37 $50,333 $5,526$1,797,114 $178 $496,086 $49 $55,000 $6,039$1,222,057 $256 $368,675 $77 $55,000 $6,039$1,470,958 $208 $421,919 $60 $55,000 $6,039$2,190,467 $160 $585,218 $43 $55,000 $6,039$1,574,472 $196 $452,545 $56 $55,000 $6,039$4,738,351 $128 $1,128,630 $30 $55,000 $6,039$8,755,964 $122 $1,974,734 $27 $55,000 $6,039$2,377,674 $155 $625,905 $41 $55,000 $6,039$7,009,130 $125 $1,608,164 $29 $55,000 $6,039$5,850,271 $126 $1,372,124 $30 $55,000 $6,039$0 $0 $0 $0 $1,667 $183$14,872,789 $127 $3,217,518 $27 $55,000 $6,039$17,213,072 $132 $3,671,586 $28 $55,000 $6,039$0 $0 $0 $0 $55,000 $6,039$0 $0 $0 $0 $1,667 $183$2,517,109 $151 $665,215 $40 $55,000 $6,039$2,517,109 $151 $665,215 $40 $55,000 $6,039$1,448,093 $211 $432,667 $63 $55,000 $6,039$2,122,904 $162 $578,966 $44 $55,000 $6,039$0 $0 $0 $0 $37,667 $4,136$0 $0 $0 $0 $55,000 $6,039$0 $0 $0 $0 $55,000 $6,039$14,837,412 $126 $3,211,638 $27 $55,000 $6,039$7,586,229 $122 $1,719,111 $28 $50,333 $5,526Controls Subtotals Initial Stack TestTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (28 of 144)Appendix CAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FFAKPeakOilfieldCB 5000 1No Equipmentadd FFAKPeakOilfieldCB 5000 2No Equipmentadd FFAKPeakOilfieldModel 200No Equipmentadd FFAKPeakOilfieldModel 400No Equipmentadd FFAKUnisea37EU ID 1No Equipmentadd FFAKUnisea37EU ID 3No Equipmentadd FFAKUnisea37EU ID 5No Equipmentadd FFALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALCibaMcIntoshBoiler # 6No Equipmentadd FFALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FFALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FFALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FFALSABICF-1-05No Equipmentadd FFARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FFARArmstrongWarren SN-41Electrostatic Precipitatoradd FFARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FFARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAnnual StackTestAdd COCEMSAdd COCEMSACI MonitoringCostsTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400 158000 56100$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400 158000 56100$25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100$50,333 $134,000 $41,400 $158,000 $56,100$25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100$25,500 $9,700$50,333 $134,000 $41,400$50,333 $134,000 $41,400 158000 56100$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400 158000 56100$50,333 $134,000 $41,400 158000 56100$50,333 $134,000 $41,400 $158,000 $56,100$50,333 $134,000 $41,400 $158,000 $56,100$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700Bag LeakDetection SystemWet ScrubberMonitoringSystemAdd PM CEMSTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (29 of 144)Appendix CAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FFAKPeakOilfieldCB 5000 1No Equipmentadd FFAKPeakOilfieldCB 5000 2No Equipmentadd FFAKPeakOilfieldModel 200No Equipmentadd FFAKPeakOilfieldModel 400No Equipmentadd FFAKUnisea37EU ID 1No Equipmentadd FFAKUnisea37EU ID 3No Equipmentadd FFAKUnisea37EU ID 5No Equipmentadd FFALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALCibaMcIntoshBoiler # 6No Equipmentadd FFALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FFALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FFALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FFALSABICF-1-05No Equipmentadd FFARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FFARArmstrongWarren SN-41Electrostatic Precipitatoradd FFARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FFARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMonitoringSystemOpacityMonitoringAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989$1,000 $250 $200 $2,989$43,146 $14,660 $1,000 $250 $200 $2,989Annaul Visual EmissionsTest of Ash HandlingSNCR MonitoringSystemTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (30 of 144)Appendix CAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FFAKPeakOilfieldCB 5000 1No Equipmentadd FFAKPeakOilfieldCB 5000 2No Equipmentadd FFAKPeakOilfieldModel 200No Equipmentadd FFAKPeakOilfieldModel 400No Equipmentadd FFAKUnisea37EU ID 1No Equipmentadd FFAKUnisea37EU ID 3No Equipmentadd FFAKUnisea37EU ID 5No Equipmentadd FFALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FFALCibaMcIntoshBoiler # 6No Equipmentadd FFALEvonikTheodore 503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FFALEvonikTheodore 503-5011-5.1Did not report controls in database, assumed tohave no equipment.add FFALEvonikTheodore 503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) add FFALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsALGPPetermanPly EU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALGPTalladegaPly EU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPCourtlandNo. 3 Combination Boier/ 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitator noneALIPPrattville Z006Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd FFALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFALIPRiverdaleNo. 1 Bark Boiler / BK01Cyclone: Multiple (Multiclone), Venturi ScrubberALIPRiverdaleNo. 2 Bark Boiler / BK02 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatorALSABICF-1-04No Equipmentadd FFALSABICF-1-05No Equipmentadd FFARArmstrongWarren SN-13Cyclone: Multiple (Multiclone)add FFARArmstrongWarren SN-41Electrostatic Precipitatoradd FFARDomtarIndustries PB1Wet Electrostatic Precipitator, GeneralARDomtarIndustries PB2Wet ScrubbernoneARDomtarIndustries PB3Electrostatic PrecipitatornoneAREvergreenPackaging BBVenturi Scrubberadd FFARGeorgiaPacificCrossett93 SN-WB1 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTCI($)TAC($/yr)TCI($)TAC($/yr)$257,896 $126,321 $973,084 $276,371$257,896 $126,321 $973,084 $321,292$257,896 $126,321 $973,084 $321,292$257,896 $126,321 $967,260 $320,139$257,896 $126,321 $971,148 $320,908$257,896 $126,321 $1,154,063 $339,699$253,229 $125,808 $1,153,451 $358,128$257,896 $126,321 $1,158,117 $366,391$327,417 $162,783 $10,939,494 $2,510,841$214,750 $111,661 $4,082,690 $1,062,725$214,750 $111,661 $3,059,742 $842,361$214,750 $111,661 $3,288,279 $891,961$253,229 $125,808 $2,943,885 $812,742$257,896 $126,321 $2,055,010 $622,407$257,896 $126,321 $1,479,953 $494,996$257,896 $126,321 $1,728,854 $548,239$257,896 $126,321 $2,448,363 $711,539$214,750 $111,661 $1,789,222 $564,205$415,896 $182,421 $5,154,247 $1,311,050$415,896 $182,421 $9,171,860 $2,157,155$214,750 $111,661 $2,592,424 $737,565$257,896 $126,321 $7,267,026 $1,734,484$257,896 $126,321 $6,108,167 $1,498,445$337,063 $166,865 $337,063 $166,865$415,896 $182,421 $15,288,685 $3,399,939$415,896 $182,421 $17,628,968 $3,854,007$189,250 $101,961 $189,250 $101,961$337,063 $166,865 $337,063 $166,865$257,896 $126,321 $2,775,005 $791,535$257,896 $126,321 $2,775,005 $791,535$257,896 $126,321 $1,705,989 $558,987$257,896 $126,321 $2,380,800 $705,287$373,063 $170,817 $373,063 $170,817$347,250 $158,061 $347,250 $158,061$390,396 $172,721 $390,396 $172,721$372,750 $167,761 $15,210,162 $3,379,399$253,229 $125,808 $7,839,459 $1,844,920Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotalsTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (31 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$7,465,633 $124.58 $1,708,151 $28.50ARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FF$5,716,852 $126.34 $1,329,647 $29.38ARGPChemCrossett89 SN-05No Equipmentadd FF$2,191,659 $159.06 $579,017 $42.02ARGPCrossett92SN-03Wet Scrubberadd FF$20,547,606 $110.58 $4,490,684 $24.17ARGPCrossett92SN-22Wet Scrubberadd FF$17,830,886 $131.79 $3,795,163 $28.05ARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52ARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF$4,338,056 $129.72 $1,043,606 $31.21ARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF$4,301,332 $129.92 $1,035,805 $31.29ARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FF$1,366,567 $223.48 $414,980 $67.86ARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FF$1,221,087 $256.01 $383,413 $80.38CAHumboldtFlakeboard143 NS-028No Equipmentadd FF$1,107,563 $296.85 $304,471 $81.61CASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controls$3,023,377 $141.81 $769,241 $36.08FLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controls$1,516,426 $202.20 $443,955 $59.20FLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52FLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52FLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52FLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52FLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FF$1,764,063 $180.30 $484,467 $49.52FLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FF$1,764,063 $180.30 $484,467 $49.52Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (32 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FFARGPChemCrossett89 SN-05No Equipmentadd FFARGPCrossett92SN-03Wet Scrubberadd FFARGPCrossett92SN-22Wet Scrubberadd FFARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FFARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FFARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FFCAHumboldtFlakeboard143 NS-028No Equipmentadd FFCASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FFFLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (33 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FFARGPChemCrossett89 SN-05No Equipmentadd FFARGPCrossett92SN-03Wet Scrubberadd FFARGPCrossett92SN-22Wet Scrubberadd FFARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FFARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FFARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FFCAHumboldtFlakeboard143 NS-028No Equipmentadd FFCASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FFFLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$19,127 $0.22$19,127 $0.23$19,127 $0.22$19,127 $0.90$19,127 $2.55Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (34 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FFARGPChemCrossett89 SN-05No Equipmentadd FFARGPCrossett92SN-03Wet Scrubberadd FFARGPCrossett92SN-22Wet Scrubberadd FFARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FFARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FFARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FFCAHumboldtFlakeboard143 NS-028No Equipmentadd FFCASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FFFLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$7,465,633 $125 $1,708,151$29 $55,000 $6,039$5,716,852 $126 $1,329,647$29 $55,000 $6,039$2,191,659 $159 $579,017$42 $41,000 $4,502$20,547,606 $111 $4,490,684$24 $55,000 $6,039$17,830,886 $132 $3,795,163$28 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$4,338,056 $130 $1,043,606$31 $55,000 $6,039$4,301,332 $130 $1,035,805$31 $55,000 $6,039$1,366,567 $223 $414,980$68 $55,000 $6,039$1,221,087 $256 $383,413$80 $55,000 $6,039$1,107,563 $297 $304,471$82 $55,000 $6,039$0$0$0$0 $47,000 $5,160$19,127$0$0$0 $11,000 $1,208$19,127$0$0$0 $37,667 $4,136$19,127$0$0$0 $37,667 $4,136$3,042,504 $143 $769,241$36 $41,000 $4,502$1,535,553 $205 $443,955$59 $55,000 $6,039$0$0$0$0 $47,000 $5,160$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039$1,764,063 $180 $484,467$50 $55,000 $6,039Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (35 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FFARGPChemCrossett89 SN-05No Equipmentadd FFARGPCrossett92SN-03Wet Scrubberadd FFARGPCrossett92SN-22Wet Scrubberadd FFARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FFARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FFARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FFCAHumboldtFlakeboard143 NS-028No Equipmentadd FFCASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FFFLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FFAnnual StackTestAdd COCEMSAdd COCEMSACI MonitoringCostsTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemAdd PM CEMS$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100 $25,500 $9,700$50,333 $134,000 $41,400 $158,000 $56,100 $25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$50,333 $158,000 $56,100$50,333 $158,000 $56,100$50,333 $158,000 $56,100$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700$50,333 $134,000 $41,400$25,500 $9,700Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (36 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FFARGPChemCrossett89 SN-05No Equipmentadd FFARGPCrossett92SN-03Wet Scrubberadd FFARGPCrossett92SN-22Wet Scrubberadd FFARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FFARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FFARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FFCAHumboldtFlakeboard143 NS-028No Equipmentadd FFCASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FFFLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FFMonitoringSystemOpacityMonitoringAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash HandlingSNCR MonitoringSystem$43,146 $14,660$1,000 $250 $200$2,989$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989$43,146 $14,660$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (37 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGeorgiaPacificCrossett93 SN-WB2 Wood Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFARGeorgiaPacificFordyce SN - 01 Wood FuelBoiler Cyclone: Multiple (Multiclone), Wet Scrubber add FFARGPChemCrossett89 SN-05No Equipmentadd FFARGPCrossett92SN-03Wet Scrubberadd FFARGPCrossett92SN-22Wet Scrubberadd FFARGPFordyceOSB SN - 01 Dryers (#1Dryer) Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FFARGPFordyceOSB SN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FFARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FFARPlantersCottonOil Boiler #3 (SN-72)Electrostatic Precipitatoradd FFARRiversideFurniturePlant5 SN-01 Wood-fired BoilerCyclone: Multiple (Multiclone) add FFCAHumboldtFlakeboard143 NS-028No Equipmentadd FFCASierraPine-Rocklin SPRKBL01Venturi Scrubber, Wet Electrostatic Precipitator,GeneralnoneCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add advanced combustion controlsFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubber add FF, add advanced combustion controlsFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneFLGPHosfordOSB 001-FLAKE DRYER #1Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #2Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #3Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #4Thermal Oxidizeradd FFFLGPHosfordOSB 001-FLAKE DRYER #5Thermal Oxidizeradd FFFLGPHosfordOSB 011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizer add FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $7,723,529 $1,834,472$214,750 $111,661 $5,931,602 $1,441,308$243,896 $124,783 $2,435,555 $703,801$372,750 $167,761 $20,920,356 $4,658,444$372,750 $167,761 $18,203,636 $3,962,924$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$214,750 $111,661 $4,552,806 $1,155,266$214,750 $111,661 $4,516,082 $1,147,465$257,896 $126,321 $1,624,463 $541,300$257,896 $126,321 $1,478,983 $509,734$257,896 $126,321 $1,365,459 $430,791$181,250 $101,082 $181,250 $101,082$212,396 $126,490 $231,523 $126,490$239,063 $129,417 $258,190 $129,417$239,063 $129,417 $258,190 $129,417$200,750 $110,123 $3,243,254 $879,364$257,896 $126,321 $1,793,449 $570,275$224,396 $115,742 $224,396 $115,742$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $2,021,959 $610,788Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (38 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FF$1,764,063 $180.30 $484,467 $49.52FLSmurfit-Stone7PBElectrostatic Precipitatoradd FF$26,069,436 $110.45 $5,724,952 $24.26FLSolutiaIncPensacola B-4No Equipmentadd FF$5,418,804 $127.06 $1,185,289 $27.79FLSolutiaIncPensacola B-5No Equipmentadd FF$5,418,804 $127.06 $1,242,578 $29.14GAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,764,063 $180.30 $488,869 $49.97GALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,764,063 $180.30 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,764,063 $180.30 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,764,063 $180.30 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,764,063 $180.30 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,764,063 $180.30 $452,227 $46.22GAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FF$4,292,274 $131.11 $991,965 $30.30GARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FF$935,723 $439.71 $283,181 $133.07GARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FF$888,181 $526.25 $273,271 $161.91GARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FF$1,491,306 $204.48 $427,913 $58.67GASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF$837,991 $685.19 $154,816 $126.59IAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FF$2,992,178 $142.24 $767,097 $36.47IAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBS$977,208 $24.40IDPotlatch PB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$2,011,010 $166.10 $545,903 $45.09IDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$3,528,266 $135.35 $868,639 $33.32IDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$1,755,437 $180.89 $496,686 $51.18IDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$20,308,496 $110.61 $4,329,133 $23.58ILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FF$1,157,372 $276.69 $358,405 $85.68ILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst$2,320,387 $154.76 $611,099 $40.76Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (39 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FFFLSmurfit-Stone7PBElectrostatic Precipitatoradd FFFLSolutiaIncPensacola B-4No Equipmentadd FFFLSolutiaIncPensacola B-5No Equipmentadd FFGAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FFGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FFGASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FFIAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FFIAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBSIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FFILCognisCorpBoiler #1No Equipmentadd FF, add CO catalystTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$381,959 $9.54Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (40 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FFFLSmurfit-Stone7PBElectrostatic Precipitatoradd FFFLSolutiaIncPensacola B-4No Equipmentadd FFFLSolutiaIncPensacola B-5No Equipmentadd FFGAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FFGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FFGASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FFIAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FFIAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBSIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FFILCognisCorpBoiler #1No Equipmentadd FF, add CO catalystTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$1,767,736 $18.18 $847,151 $8.71$19,127 $0.40$477,987 $53.68 $203,230 $22.83$596,985 $44.66 $243,005 $18.18Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (41 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FFFLSmurfit-Stone7PBElectrostatic Precipitatoradd FFFLSolutiaIncPensacola B-4No Equipmentadd FFFLSolutiaIncPensacola B-5No Equipmentadd FFGAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FFGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FFGASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FFIAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FFIAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBSIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FFILCognisCorpBoiler #1No Equipmentadd FF, add CO catalystAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$1,764,063 $180 $484,467$50 $55,000 $6,039$50,333 $134,000 $41,400$26,069,436 $110 $5,724,952$24 $55,000 $6,039$50,333 $134,000 $41,400$5,418,804 $127 $1,185,289$28 $55,000 $6,039$50,333 $134,000 $41,400$5,418,804 $127 $1,242,578$29 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $15,667 $1,720$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$1,767,736$18 $847,151$9 $28,333 $3,111$50,333 $134,000 $41,400$0$0$0$0 $37,667 $4,136$50,333 $134,000 $41,400$1,764,063 $180 $488,869$50 $55,000 $6,039$50,333 $134,000 $41,400$1,764,063 $180 $443,755$45 $55,000 $6,039$50,333 $134,000 $41,400$1,764,063 $180 $443,755$45 $55,000 $6,039$50,333 $134,000 $41,400$1,764,063 $180 $443,755$45 $55,000 $6,039$50,333 $134,000 $41,400$1,764,063 $180 $443,755$45 $55,000 $6,039$50,333 $134,000 $41,400$1,764,063 $180 $452,227$46 $55,000 $6,039$50,333 $134,000 $41,400$19,127$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$4,292,274 $131 $991,965$30 $55,000 $6,039$50,333 $134,000 $41,400$935,723 $440 $283,181$133 $55,000 $6,039$50,333 $134,000 $41,400$888,181 $526 $273,271$162 $55,000 $6,039$50,333 $134,000 $41,400$1,491,306 $204 $427,913$59 $45,667 $5,014$50,333 $134,000 $41,400$0$0$0$0 $19,000 $2,086$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $33,000 $3,623$50,333 $134,000 $41,400$837,991 $685 $154,816$127 $55,000 $6,039$50,333 $134,000 $41,400$2,992,178 $142 $767,097$36 $55,000 $6,039$50,333 $134,000 $41,400$977,208$24 $381,959$10 $33,000 $3,623$50,333 $134,000 $41,400$2,011,010 $166 $545,903$45 $55,000 $6,039$50,333 $134,000 $41,400$3,528,266 $135 $868,639$33 $55,000 $6,039$50,333 $134,000 $41,400$1,755,437 $181 $496,686$51 $55,000 $6,039$50,333 $134,000 $41,400$477,987$54 $203,230$23 $47,000 $5,160$50,333 $134,000 $41,400$20,308,496 $111 $4,329,133$24 $55,000 $6,039$50,333 $134,000 $41,400$1,157,372 $277 $358,405$86 $55,000 $6,039$50,333 $134,000 $41,400$2,917,372 $199 $854,104$59 $55,000 $6,039$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (42 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FFFLSmurfit-Stone7PBElectrostatic Precipitatoradd FFFLSolutiaIncPensacola B-4No Equipmentadd FFFLSolutiaIncPensacola B-5No Equipmentadd FFGAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FFGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FFGASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FFIAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FFIAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBSIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FFILCognisCorpBoiler #1No Equipmentadd FF, add CO catalystACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$158,000 $56,100$158,000 $56,100$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$24,300 $5,600$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (43 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FFFLSmurfit-Stone7PBElectrostatic Precipitatoradd FFFLSolutiaIncPensacola B-4No Equipmentadd FFFLSolutiaIncPensacola B-5No Equipmentadd FFGAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FFGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FFGASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FFIAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FFIAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBSIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FFILCognisCorpBoiler #1No Equipmentadd FF, add CO catalystAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (44 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB 011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizer add FFFLSmurfit-Stone7PBElectrostatic Precipitatoradd FFFLSolutiaIncPensacola B-4No Equipmentadd FFFLSolutiaIncPensacola B-5No Equipmentadd FFGAGPCedarSprings U500 - Power Boiler No1 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPCedarSprings U501 - Power Boiler No2 Cyclone: Multiple (Multiclone), Venturi Scrubber noneGAGPMadisonPly800 Wood Waste Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd advanced combustion controlsGAPCAValdosta1017No Equipmentadd FFGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone) add FFGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone) add FFGASPNewsprintPB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome PB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneGATempleInlandRome WFElectrostatic PrecipitatornoneHIPuuneneSugarMill Boiler 1Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 2Cyclone: Multiple (Multiclone), Venturi Scrubber noneHIPuuneneSugarMill Boiler 3Cyclone: Multiple (Multiclone), Venturi Scrubber noneIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FFIAJELD-WENDubuque Wood Fired BoilerCyclone: Multiple (Multiclone)add FFIAMonsantoMuscatine Boiler #8 (EP-195)Fabric Filteradd PBSIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFIDPotlatchForestProductsCorpPostFallsSanderdust Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalystIDPotlatchLewiston 4 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFILAkzoNobelMorris DB DOWTHERMHEATERNo Equipmentadd FFILCognisCorpBoiler #1No Equipmentadd FF, add CO catalystTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $2,021,959 $610,788$257,896 $126,321 $26,327,332 $5,851,273$257,896 $126,321 $5,676,700 $1,311,609$257,896 $126,321 $5,676,700 $1,368,899$307,917 $153,742 $307,917 $153,742$347,250 $158,061 $347,250 $158,061$363,729 $169,793 $2,131,465 $1,016,944$215,063 $114,717 $215,063 $114,717$257,896 $126,321 $2,021,959 $615,189$257,896 $126,321 $2,021,959 $570,075$257,896 $126,321 $2,021,959 $570,075$257,896 $126,321 $2,021,959 $570,075$257,896 $126,321 $2,021,959 $570,075$257,896 $126,321 $2,021,959 $578,548$224,396 $115,742 $243,523 $115,742$257,896 $126,321 $4,550,170 $1,118,285$257,896 $126,321 $1,193,619 $409,501$257,896 $126,321 $1,146,077 $399,592$248,563 $125,296 $1,739,869 $553,209$354,396 $168,768 $354,396 $168,768$390,396 $172,721 $390,396 $172,721$377,729 $171,330 $377,729 $171,330$189,250 $101,961 $189,250 $101,961$189,250 $101,961 $189,250 $101,961$325,250 $155,645 $325,250 $155,645$257,896 $126,321 $1,095,887 $281,137$257,896 $126,321 $3,250,074 $893,417$191,550 $105,145 $1,168,758 $487,104$257,896 $126,321 $2,268,906 $672,224$257,896 $126,321 $3,786,162 $994,960$257,896 $126,321 $2,013,333 $623,006$224,396 $115,742 $702,383 $318,972$257,896 $126,321 $20,566,392 $4,455,453$257,896 $126,321 $1,415,268 $484,725$257,896 $126,321 $3,175,268 $980,425Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (45 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst$2,679,528 $146.31 $687,177 $37.52ILExxonMobil509 Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FF$3,365,947 $137.83 $848,149 $34.73ILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FF$4,846 $1.60ILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FF$4,846 $1.60ILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FF$10,768 $1.60ILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FF$710,047 $17,073.88 $169,293 $4,070.84INBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FF$994,076 $372.25 $225,686 $84.51INConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF$2,224,125 $158.69 $534,889 $38.16INConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF$2,224,125 $158.69 $534,889 $38.16INCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FF$958,205 $410.20 $326,389 $139.73INFleetwood243181Cyclone: Multiple (Multiclone)add FF$1,042,863 $333.18 $281,866 $90.05INKoetterWoodworking EU-01BNo Equipmentadd FF$771,906 $1,262.31 $165,113 $270.01KYArmstrong 01Cyclone: Multiple (Multiclone)add FF$1,148,129 $280.40 $367,580 $89.77KYArmstrong 02Cyclone: Multiple (Multiclone)add FF$1,148,129 $280.40 $367,580 $89.77KYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF$18,454,984 $110.94 $4,045,460 $24.32KYISPChemicals0AC (Wickes)No Equipmentadd FF$2,220,548 $158.84 $582,131 $41.64KYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FF$2,887,963 $142.98 $738,045 $36.54LAAmericasStyrenics HS-301BNo Equipmentadd FF$4,292,274 $131.11 $1,047,900 $32.01LAAmericasStyrenics HS-301CNo Equipmentadd FF$4,292,274 $131.11 $1,047,900 $32.01LABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controls$18,495,837 $110.93 $4,055,251 $24.32LADeltechHB-507Flue Gas Recirculationadd FF$1,658,936 $187.49 $333,646 $37.71LADeltechHB-512Flue Gas Recirculationadd FF$4,435,287 $129.19 $852,072 $24.82LAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FF$5,139,184 $126.38 $1,219,368 $29.98LAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst$3,224,965 $139.30 $812,659 $35.10LAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst$2,377,838 $154.15 $630,036 $40.84LAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst$2,885,610 $143.81 $739,553 $36.86LAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS$3,731,129 $20.57LAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FF$13,170,514 $120.23 $2,759,703 $25.19MEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF$16,185,788 $128.67 $3,449,513 $27.42MEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF$10,322,425 $121.81 $2,277,941 $26.88MEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FF$3,151,116 $140.21 $562,070 $25.01Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (46 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalystILExxonMobil509Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FFILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FFILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FFINBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FFINConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FFINFleetwood243181Cyclone: Multiple (Multiclone)add FFINKoetterWoodworking EU-01BNo Equipmentadd FFKYArmstrong01Cyclone: Multiple (Multiclone)add FFKYArmstrong02Cyclone: Multiple (Multiclone)add FFKYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FFKYISPChemicals0AC (Wickes)No Equipmentadd FFKYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FFLAAmericasStyrenics HS-301BNo Equipmentadd FFLAAmericasStyrenics HS-301CNo Equipmentadd FFLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsLADeltechHB-507Flue Gas Recirculationadd FFLADeltechHB-512Flue Gas Recirculationadd FFLAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FFLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalystLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FFMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$2,657,360 $14.65Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (47 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalystILExxonMobil509Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FFILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FFILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FFINBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FFINConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FFINFleetwood243181Cyclone: Multiple (Multiclone)add FFINKoetterWoodworking EU-01BNo Equipmentadd FFKYArmstrong01Cyclone: Multiple (Multiclone)add FFKYArmstrong02Cyclone: Multiple (Multiclone)add FFKYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FFKYISPChemicals0AC (Wickes)No Equipmentadd FFKYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FFLAAmericasStyrenics HS-301BNo Equipmentadd FFLAAmericasStyrenics HS-301CNo Equipmentadd FFLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsLADeltechHB-507Flue Gas Recirculationadd FFLADeltechHB-512Flue Gas Recirculationadd FFLAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FFLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalystLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FFMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$666,045 $40.79 $268,063 $16.42$19,127 $0.11$845,959 $33.47 $339,930 $13.45$677,456 $40.22 $272,340 $16.17$782,290 $35.70 $313,425 $14.31$19,127 $0.18$19,127 $0.12$19,127 $0.81$19,127 $0.93$19,127 $0.51Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (48 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalystILExxonMobil509Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FFILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FFILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FFINBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FFINConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FFINFleetwood243181Cyclone: Multiple (Multiclone)add FFINKoetterWoodworking EU-01BNo Equipmentadd FFKYArmstrong01Cyclone: Multiple (Multiclone)add FFKYArmstrong02Cyclone: Multiple (Multiclone)add FFKYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FFKYISPChemicals0AC (Wickes)No Equipmentadd FFKYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FFLAAmericasStyrenics HS-301BNo Equipmentadd FFLAAmericasStyrenics HS-301CNo Equipmentadd FFLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsLADeltechHB-507Flue Gas Recirculationadd FFLADeltechHB-512Flue Gas Recirculationadd FFLAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FFLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalystLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FFMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$3,345,573 $187 $955,240$54 $55,000 $6,039$50,333 $134,000 $41,400$3,365,947 $138 $848,149$35 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $4,846$2 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $4,846$2 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $10,768$2 $55,000 $6,039$50,333 $134,000 $41,400$710,047 $17,074 $169,293$4,071 $55,000 $6,039$50,333 $134,000 $41,400$994,076 $372 $225,686$85 $55,000 $6,039$50,333 $134,000 $41,400$2,224,125 $159 $534,889$38 $55,000 $6,039$50,333 $134,000 $41,400$2,224,125 $159 $534,889$38 $55,000 $6,039$50,333 $134,000 $41,400$958,205 $410 $326,389$140 $55,000 $6,039$50,333 $134,000 $41,400$1,042,863 $333 $281,866$90 $55,000 $6,039$50,333 $134,000 $41,400$771,906 $1,262 $165,113$270 $55,000 $6,039$50,333 $134,000 $41,400$1,148,129 $280 $367,580$90 $55,000 $6,039$50,333 $134,000 $41,400$1,148,129 $280 $367,580$90 $55,000 $6,039$50,333 $134,000 $41,400$18,454,984 $111 $4,045,460$24 $55,000 $6,039$50,333 $134,000 $41,400$2,220,548 $159 $582,131$42 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $1,667 $183$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$2,887,963 $143 $738,045$37 $50,333 $5,526$50,333 $134,000 $41,400$4,292,274 $131 $1,047,900$32 $50,333 $5,526$50,333 $134,000 $41,400$4,292,274 $131 $1,047,900$32 $50,333 $5,526$50,333 $134,000 $41,400$18,514,964 $111 $4,055,251$24 $14,333 $1,574$50,333 $134,000 $41,400$1,658,936 $187 $333,646$38 $55,000 $6,039$50,333 $134,000 $41,400$4,435,287 $129 $852,072$25 $45,667 $5,014$50,333 $134,000 $41,400$5,139,184 $126 $1,219,368$30 $50,333 $5,526$50,333 $134,000 $41,400$4,070,924 $173 $1,152,589$49 $55,000 $6,039$50,333 $134,000 $41,400$3,055,293 $194 $902,376$57 $55,000 $6,039$50,333 $134,000 $41,400$3,667,900 $180 $1,052,978$51 $55,000 $6,039$50,333 $134,000 $41,400$3,731,129$21 $2,657,360$15 $6,333 $695$50,333 $134,000 $41,400$19,127$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$19,127$0$0$0 $15,667 $1,720$50,333 $134,000 $41,400$19,127$1$0$0 $47,000 $5,160$50,333 $134,000 $41,400$13,170,514 $120 $2,759,703$25 $55,000 $6,039$50,333 $134,000 $41,400$16,185,788 $129 $3,449,513$27 $20,333 $2,232$50,333 $134,000 $41,400$10,322,425 $122 $2,277,941$27 $23,667 $2,598$50,333 $134,000 $41,400$19,127$1$0$0 $6,333 $695$50,333 $134,000 $41,400$19,127$1$0$0 $55,000 $6,039$50,333 $134,000 $41,400$3,151,116 $140 $562,070$25 $55,000 $6,039$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (49 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalystILExxonMobil509Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FFILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FFILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FFINBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FFINConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FFINFleetwood243181Cyclone: Multiple (Multiclone)add FFINKoetterWoodworking EU-01BNo Equipmentadd FFKYArmstrong01Cyclone: Multiple (Multiclone)add FFKYArmstrong02Cyclone: Multiple (Multiclone)add FFKYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FFKYISPChemicals0AC (Wickes)No Equipmentadd FFKYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FFLAAmericasStyrenics HS-301BNo Equipmentadd FFLAAmericasStyrenics HS-301CNo Equipmentadd FFLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsLADeltechHB-507Flue Gas Recirculationadd FFLADeltechHB-512Flue Gas Recirculationadd FFLAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FFLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalystLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FFMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$24,300 $5,600$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (50 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalystILExxonMobil509Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FFILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FFILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FFINBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FFINConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FFINFleetwood243181Cyclone: Multiple (Multiclone)add FFINKoetterWoodworking EU-01BNo Equipmentadd FFKYArmstrong01Cyclone: Multiple (Multiclone)add FFKYArmstrong02Cyclone: Multiple (Multiclone)add FFKYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FFKYISPChemicals0AC (Wickes)No Equipmentadd FFKYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FFLAAmericasStyrenics HS-301BNo Equipmentadd FFLAAmericasStyrenics HS-301CNo Equipmentadd FFLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsLADeltechHB-507Flue Gas Recirculationadd FFLADeltechHB-512Flue Gas Recirculationadd FFLAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FFLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalystLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FFMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (51 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILCognisCorpBoiler #2No Equipmentadd FF, add CO catalystILExxonMobil509Alky Iso-StripperReboiler 7-B-1 No Equipmentadd FFILLafargeJoppaPlant Raw Mill 1 - Burner 1 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 1 - Burner 2 of2Fabric Filterimprove FFILLafargeJoppaPlant Raw Mill 2 - Burner 1 of1Fabric Filterimprove FFILLafargeJoppaPlant Vehicle MaintenanceShop HeaterNo Equipmentadd FFINBlackBeautyCoal752 B-1Collectors, Settling Chambers, Separators -Generaladd FFINConsolidatedGrainandBargeP17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINConsolidatedGrainandBargeP17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFINCountrymarkCoop A-H1 (Alkylation Heater)No Equipmentadd FFINFleetwood243181Cyclone: Multiple (Multiclone)add FFINKoetterWoodworking EU-01BNo Equipmentadd FFKYArmstrong01Cyclone: Multiple (Multiclone)add FFKYArmstrong02Cyclone: Multiple (Multiclone)add FFKYDomtarHawesville Biofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FFKYISPChemicals0AC (Wickes)No Equipmentadd FFKYNewPage-Wickliffe B09Electrostatic PrecipitatornoneKYWeyerhaeuserEKY MP 02-01Dry Electrostatic Granular FilternoneKYWeyerhaeuserEKY MP 02-02Dry Electrostatic Granular FilternoneLAAmericasStyrenics HS-301ANo Equipmentadd FFLAAmericasStyrenics HS-301BNo Equipmentadd FFLAAmericasStyrenics HS-301CNo Equipmentadd FFLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsLADeltechHB-507Flue Gas Recirculationadd FFLADeltechHB-512Flue Gas Recirculationadd FFLAGPLogansportPly EQT-0009Cyclone: Multiple (Multiclone), Wet Scrubber add FFLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalystLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalystLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSLAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsLAWeyerhaeuser1043 EQT - 0010Electrostatic Precipitatoradd advanced combustion controlsMDSeverstalSparrows 1BLRNo Equipmentadd FFMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMEBoralexStratton Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FFMEHuberEngineeredWoodLLCBoiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMEHuberEngineeredWoodLLCDryer Furnace Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMELincolnPaper&Tissue #6 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $3,603,469 $1,081,561$257,896 $126,321 $3,623,843 $974,469$232,396 $116,621 $232,396 $121,466$232,396 $116,621 $232,396 $121,466$232,396 $116,621 $232,396 $127,389$257,896 $126,321 $967,943 $295,613$257,896 $126,321 $1,251,972 $352,007$257,896 $126,321 $2,482,021 $661,210$257,896 $126,321 $2,482,021 $661,210$257,896 $126,321 $1,216,101 $452,710$257,896 $126,321 $1,300,759 $408,186$257,896 $126,321 $1,029,802 $291,434$257,896 $126,321 $1,406,025 $493,901$257,896 $126,321 $1,406,025 $493,901$415,896 $182,421 $18,870,880 $4,227,881$257,896 $126,321 $2,478,444 $708,451$337,063 $166,865 $337,063 $166,865$224,396 $115,742 $224,396 $115,742$224,396 $115,742 $224,396 $115,742$253,229 $125,808 $3,141,193 $863,854$253,229 $125,808 $4,545,504 $1,173,708$253,229 $125,808 $4,545,504 $1,173,708$332,083 $163,296 $18,847,047 $4,218,547$257,896 $126,321 $1,916,832 $459,967$248,563 $125,296 $4,683,849 $977,368$210,083 $111,148 $5,349,268 $1,330,516$257,896 $126,321 $4,328,820 $1,278,910$257,896 $126,321 $3,313,189 $1,028,697$257,896 $126,321 $3,925,796 $1,179,298$322,883 $158,317 $4,054,012 $2,815,677$390,396 $172,721 $409,523 $172,721$351,063 $168,402 $370,190 $168,402$224,396 $115,742 $243,523 $115,742$415,896 $182,421 $13,586,410 $2,942,123$381,229 $178,614 $16,567,017 $3,628,128$384,563 $178,980 $10,706,987 $2,456,922$183,729 $111,277 $202,856 $111,277$232,396 $116,621 $251,523 $116,621$257,896 $126,321 $3,409,012 $688,390Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (52 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FF$2,628,352 $148.38 $469,585 $26.51MELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FF$994,825 $371.61 $327,363 $122.28MELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF$14,599,727 $134.43 $3,166,774 $29.16MELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FF$2,854,302 $143.53 $726,013 $36.51MENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FF$3,843,403 $132.91 $868,666 $30.04MESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst$16,926,864 $140.59 $3,602,368 $29.92MICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF$19,284,335 $147.64 $4,049,950 $31.01MIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$3,494,810 $136.32 $851,646 $33.22MIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$3,494,810 $136.32 $851,646 $33.22MIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubber$16,877 $1.30MILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$2,029,761 $165.97 $543,809 $44.47MILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$2,029,761 $165.97 $546,582 $44.69MILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$2,029,761 $165.97 $543,254 $44.42MITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$6,007,565 $124.11 $1,393,922 $28.80MNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF$2,296,106 $156.45 $580,577 $39.56MNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF$820,590 $772.84 $147,204 $138.64MNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$7,607,375 $122.02 $1,721,922 $27.62MNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$16,111,971 $128.57 $3,461,377 $27.62Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (53 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FFMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FFMENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FFMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalystMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubberMILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FFMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FFMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$125,551 $9.65Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (54 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FFMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FFMENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FFMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalystMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubberMILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FFMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FFMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$2,084,944 $15.86 $1,072,187 $8.16$19,127 $1.47Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (55 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FFMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FFMENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FFMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalystMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubberMILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FFMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FFMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$2,628,352 $148 $469,585$27 $55,000 $6,039$50,333 $134,000 $41,400$994,825 $372 $327,363$122 $55,000 $6,039$50,333 $134,000 $41,400$14,599,727 $134 $3,166,774$29 $50,333 $5,526$50,333 $134,000 $41,400$2,854,302 $144 $726,013$37 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$3,843,403 $133 $868,666$30 $50,333 $5,526$50,333 $134,000 $41,400$0$0$0$0 $15,667 $1,720$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$0$0$0$0 $15,667 $1,720$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$19,011,808 $156 $4,674,555$38 $55,000 $6,039$50,333 $134,000 $41,400$19,284,335 $148 $4,049,950$31 $55,000 $6,039$50,333 $134,000 $41,400$3,494,810 $136 $851,646$33 $55,000 $6,039$50,333 $134,000 $41,400$3,494,810 $136 $851,646$33 $55,000 $6,039$50,333 $134,000 $41,400$19,127$1 $142,429$11 $19,000 $2,086$50,333 $134,000 $41,400$2,029,761 $166 $543,809$44 $55,000 $6,039$50,333 $134,000 $41,400$2,029,761 $166 $546,582$45 $55,000 $6,039$50,333 $134,000 $41,400$2,029,761 $166 $543,254$44 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $29,667 $3,257$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$6,007,565 $124 $1,393,922$29 $41,000 $4,502$50,333 $134,000 $41,400$0$0$0$0 $29,667 $3,257$50,333 $134,000 $41,400$0$0$0$0 $11,000 $1,208$50,333$2,296,106 $156 $580,577$40 $55,000 $6,039$50,333 $134,000 $41,400$820,590 $773 $147,204$139 $55,000 $6,039$50,333 $134,000 $41,400$7,607,375 $122 $1,721,922$28 $55,000 $6,039$50,333 $134,000 $41,400$16,111,971 $129 $3,461,377$28 $55,000 $6,039$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (56 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FFMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FFMENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FFMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalystMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubberMILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FFMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FFMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$158,000 $56,100$43,146 $14,660$158,000 $56,100 $25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (57 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FFMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FFMENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FFMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalystMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubberMILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FFMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FFMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (58 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMELincolnPaper&Tissue #7 Power Boiler Did not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumed tohave no equipment.add FFMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FFMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), Thermal Oxidizer add FFMENewPage-Rumford Cogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMENewPage-Rumford Cogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic PrecipitatornoneMEPioneerPlastics Boiler #5/ThermalOxidizerNo Equipmentadd FFMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No1 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR), SodiumCarbonate ScrubbingnoneMEVersoPaperBoiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalystMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advanced combustion controls,improve scrubberMILPCSagolaDryer 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMILPCSagolaDryer 3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric FilternoneMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric FilternoneMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNBoisePaper1212 EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator, FlueGas Recirculation, Low NOx Burners, Over-fireAir Control SystemnoneMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR) noneMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FFMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FFMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $2,886,248 $595,905$257,896 $126,321 $1,252,721 $453,683$411,229 $181,908 $15,010,956 $3,348,682$415,896 $182,421 $3,270,198 $908,434$377,729 $171,330 $377,729 $171,330$377,729 $171,330 $377,729 $171,330$253,229 $125,808 $4,096,632 $994,474$351,063 $168,402 $351,063 $168,402$382,396 $171,842 $382,396 $171,842$307,917 $153,742 $307,917 $153,742$382,396 $171,842 $382,396 $171,842$372,750 $167,761 $19,384,558 $4,842,315$257,896 $126,321 $19,542,231 $4,176,270$257,896 $126,321 $3,752,706 $977,966$257,896 $126,321 $3,752,706 $977,966$153,250 $98,008 $172,377 $240,437$257,896 $126,321 $2,287,657 $670,130$257,896 $126,321 $2,287,657 $672,903$257,896 $126,321 $2,287,657 $669,575$163,917 $99,179 $163,917 $99,179$181,250 $101,082 $181,250 $101,082$243,896 $124,783 $6,251,461 $1,518,705$365,063 $169,939 $365,063 $169,939$212,396 $126,490 $212,396 $126,490$257,896 $126,321 $2,554,002 $706,897$257,896 $126,321 $1,078,486 $273,525$415,896 $182,421 $8,023,271 $1,904,342$415,896 $182,421 $16,527,867 $3,643,798Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (59 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls$1,764,063 $180.30 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls$1,764,063 $180.30 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls$1,764,063 $180.30 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls$1,764,063 $180.30 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controls$1,764,063 $180.30 $497,671 $50.87MSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$18,182,662 $111.00 $3,987,732 $24.34MSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF$1,976,572 $168.35 $527,138 $44.90MSGPGlosterPly AA-002Cyclone: Multiple (Multiclone)add FF$1,976,572 $168.35 $527,001 $44.89MSGPGlosterPly AA-003Cyclone: Multiple (Multiclone)add FF$3,315,485 $138.31 $812,041 $33.88MSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$4,347,653 $129.67 $1,036,036 $30.90MSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FF$5,265,667 $127.38 $1,255,150 $30.36MSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$4,874,977 $128.58 $1,168,966 $30.83MSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$4,558,138 $129.80 $1,092,601 $31.11MSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF$2,473,681 $151.73 $645,929 $39.62MSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF$2,473,681 $151.73 $645,929 $39.62MSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF$3,161,392 $140.04 $793,637 $35.16MSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF$23,554,299 $110.69 $5,069,218 $23.82MSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$8,059,675 $124.55 $1,628,653 $25.17MSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF$12,716,771 $123.69 $2,704,400 $26.30MSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF$12,716,771 $123.69 $2,704,400 $26.30MSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF$12,716,771 $123.69 $2,704,400 $26.30MSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FF$1,525,427 $201.17 $430,655 $56.79MSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controls$970,418 $394.96 $273,078 $111.14MSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FF$1,809,617 $177.48 $511,696 $50.19MTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FF$2,120,345 $161.64 $568,157 $43.31Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (60 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controlsMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FFMSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FFMSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FFMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FFMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FFMSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FFMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FFMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controlsMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FFMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (61 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controlsMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FFMSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FFMSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FFMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FFMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FFMSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FFMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FFMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controlsMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FFMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$19,127 $0.33$19,127 $1.95$19,127 $1.95$19,127 $1.95$19,127 $1.95$19,127 $1.95$19,127 $7.78$19,127 $1.56$19,127 $1.56$19,127 $0.35$19,127 $0.92$19,127 $1.05Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (62 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controlsMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FFMSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FFMSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FFMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FFMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FFMSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FFMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FFMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controlsMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FFMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$0$0$0$0 $28,333 $3,111$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$19,127$0$0$0 $33,000 $3,623$50,333 $134,000 $41,400$1,783,190 $182 $497,671$51 $55,000 $6,039$50,333 $134,000 $41,400$1,783,190 $182 $497,671$51 $55,000 $6,039$50,333 $134,000 $41,400$1,783,190 $182 $497,671$51 $55,000 $6,039$50,333 $134,000 $41,400$1,783,190 $182 $497,671$51 $55,000 $6,039$50,333 $134,000 $41,400$1,783,190 $182 $497,671$51 $55,000 $6,039$50,333 $134,000 $41,400$18,182,662 $111 $3,987,732$24 $50,333 $5,526$50,333 $134,000 $41,400$1,976,572 $168 $527,138$45 $55,000 $6,039$50,333 $134,000 $41,400$1,976,572 $168 $527,001$45 $55,000 $6,039$50,333 $134,000 $41,400$3,315,485 $138 $812,041$34 $55,000 $6,039$50,333 $134,000 $41,400$4,347,653 $130 $1,036,036$31 $55,000 $6,039$50,333 $134,000 $41,400$5,265,667 $127 $1,255,150$30 $55,000 $6,039$50,333 $134,000 $41,400$4,874,977 $129 $1,168,966$31 $55,000 $6,039$50,333 $134,000 $41,400$4,558,138 $130 $1,092,601$31 $50,333 $5,526$50,333 $134,000 $41,400$2,473,681 $152 $645,929$40 $55,000 $6,039$50,333 $134,000 $41,400$2,473,681 $152 $645,929$40 $50,333 $5,526$50,333 $134,000 $41,400$3,161,392 $140 $793,637$35 $45,667 $5,014$50,333 $134,000 $41,400$23,554,299 $111 $5,069,218$24 $50,333 $5,526$50,333 $134,000 $41,400$8,059,675 $125 $1,628,653$25 $41,000 $4,502$50,333 $134,000 $41,400$12,716,771 $124 $2,704,400$26 $55,000 $6,039$50,333 $134,000 $41,400$12,716,771 $124 $2,704,400$26 $55,000 $6,039$50,333 $134,000 $41,400$12,716,771 $124 $2,704,400$26 $55,000 $6,039$50,333 $134,000 $41,400$1,525,427 $201 $430,655$57 $55,000 $6,039$50,333 $134,000 $41,400$989,545 $403 $273,078$111 $41,000 $4,502$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$1,809,617 $177 $511,696$50 $55,000 $6,039$50,333 $134,000 $41,400$19,127$2$0$0 $55,000 $6,039$50,333 $134,000 $41,400$19,127$2$0$0 $55,000 $6,039$50,333 $134,000 $41,400$19,127$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$19,127$1$0$0 $55,000 $6,039$50,333 $134,000 $41,400$19,127$1$0$0 $23,667 $2,598$50,333 $134,000 $41,400$2,120,345 $162 $568,157$43 $45,667 $5,014$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (63 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controlsMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FFMSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FFMSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FFMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FFMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FFMSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FFMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FFMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controlsMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FFMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$158,000 $56,100$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$158,000 $56,100 $25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$158,000 $56,100$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (64 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controlsMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FFMSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FFMSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FFMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FFMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FFMSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FFMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FFMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controlsMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FFMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (65 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), Venturi Scrubber noneMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic PrecipitatornoneMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1 Electrified Filter Bed (EFB)noneMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2 Electrified Filter Bed (EFB)noneMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controlsMSGeorgiaPacificGrenada AA-001/Thermec BurnerElectrostatic Precipitator, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustion controlsMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FFMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FFMSGPLouisvillePly AD-003 (Boiler #3) Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSGPTaylorsvillePly AA-500Cyclone: Multiple (Multiclone)add FFMSGPTaylorsvillePly AA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSHoodBeaumont AA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), Venturi Scrubber add FFMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FFMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FFMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FFMSMasoniteLaurel BB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FFMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FFMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone) add FFMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustion controlsMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), Dry ElectrostaticGranular Filter, Gravity Collection noneMTCHSLaurel1401 Alkylation Hot Oil HeaterNo Equipmentadd FFMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd advanced combustion controlsMTPlumCreekHog Fuel Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsMTPlumCreekLine 2 CoenVenturi Scrubberadd advanced combustion controlsMTPlumCreekWellons Plywood Cyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator, Generaladd advanced combustion controlsMTRoseburgMissoula BoilerCyclone: Multiple (Multiclone)add FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$320,583 $155,133 $320,583 $155,133$224,396 $115,742 $224,396 $115,742$232,396 $116,621 $232,396 $116,621$232,396 $116,621 $232,396 $116,621$167,250 $99,545 $186,377 $99,545$257,896 $126,321 $2,041,086 $623,992$257,896 $126,321 $2,041,086 $623,992$257,896 $126,321 $2,041,086 $623,992$257,896 $126,321 $2,041,086 $623,992$257,896 $126,321 $2,041,086 $623,992$411,229 $181,908 $18,593,891 $4,169,640$257,896 $126,321 $2,234,468 $653,459$257,896 $126,321 $2,234,468 $653,321$257,896 $126,321 $3,573,381 $938,362$257,896 $126,321 $4,605,549 $1,162,357$257,896 $126,321 $5,523,563 $1,381,471$257,896 $126,321 $5,132,873 $1,295,287$210,083 $111,148 $4,768,222 $1,203,749$257,896 $126,321 $2,731,577 $772,250$253,229 $125,808 $2,726,910 $771,738$248,563 $125,296 $3,409,954 $918,933$210,083 $111,148 $23,764,383 $5,180,366$401,896 $180,883 $8,461,571 $1,809,537$257,896 $126,321 $12,974,667 $2,830,721$257,896 $126,321 $12,974,667 $2,830,721$257,896 $126,321 $12,974,667 $2,830,721$257,896 $126,321 $1,783,323 $556,976$243,896 $124,783 $1,233,441 $397,861$377,729 $171,330 $377,729 $171,330$257,896 $126,321 $2,067,513 $638,017$232,396 $116,621 $251,523 $116,621$232,396 $116,621 $251,523 $116,621$390,396 $172,721 $409,523 $172,721$189,250 $101,961 $208,377 $101,961$201,063 $113,180 $220,190 $113,180$248,563 $125,296 $2,368,907 $693,453Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (66 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FF$3,133,405 $139.57 $783,520 $34.90MTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF$1,896,835 $172.33 $524,110 $47.62MTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controls$12,806,538 $123.76 $2,797,039 $27.03NCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF$1,075,724 $314.13 $346,890 $101.30NCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FF$1,382,494 $220.18 $386,628 $61.57NCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FF$1,356,253 $224.55 $380,754 $63.04NCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FF$1,280,271 $240.16 $365,309 $68.53NCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$15,195,747 $128.77 $3,222,506 $27.31NCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FF$1,657,948 $188.28 $478,183 $54.30NCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FF$1,721,606 $183.29 $491,987 $52.38NCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FF$87,371 $1.49NCEPCORRoxboro 1-BFabric Filterimprove FF$87,371 $1.49NCEPCORRoxboro 1-CFabric Filterimprove FF$87,371 $1.49NCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FF$3,148,265 $140.21 $752,044 $33.49NCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FF$7,360,660 $124.61 $1,697,816 $28.74NCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF$1,599,689 $192.78 $366,605 $44.18NCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$18,984,855 $134.16 $4,010,332 $28.34NCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$19,779,625 $135.88 $4,162,752 $28.60NCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controls$4,094,952 $131.11 $991,841 $31.76NCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF$1,859,644 $174.38 $514,469 $48.24NCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FF$1,634,426 $189.61 $462,609 $53.67NCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FF$1,763,072 $179.69 $426,390 $43.46NCKohlerESBL2Cyclone: Multiple (Multiclone)add FF$1,549,271 $198.55 $288,661 $36.99NCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FF$1,791,056 $178.52 $395,111 $39.38NCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FF$1,764,063 $180.30 $389,838 $39.84NCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FF$1,611,878 $191.64 $464,974 $55.28NCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FF$1,543,603 $198.46 $450,374 $57.90NCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FF$1,696,148 $184.52 $389,818 $42.41NCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FF$1,949,074 $168.99 $539,016 $46.73NCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FF$1,715,668 $183.56 $314,377 $33.64NCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FF$1,631,433 $190.57 $290,920 $33.98Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (67 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FFMTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FFMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FFNCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FFNCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FFNCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FFNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FFNCEPCORRoxboro 1-BFabric Filterimprove FFNCEPCORRoxboro 1-CFabric Filterimprove FFNCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FFNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FFNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FFNCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FFNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FFNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FFNCKohlerESBL2Cyclone: Multiple (Multiclone)add FFNCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FFNCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FFNCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (68 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FFMTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FFMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FFNCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FFNCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FFNCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FFNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FFNCEPCORRoxboro 1-BFabric Filterimprove FFNCEPCORRoxboro 1-CFabric Filterimprove FFNCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FFNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FFNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FFNCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FFNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FFNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FFNCKohlerESBL2Cyclone: Multiple (Multiclone)add FFNCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FFNCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FFNCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$19,127 $0.18$19,127 $0.61Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (69 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FFMTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FFMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FFNCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FFNCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FFNCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FFNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FFNCEPCORRoxboro 1-BFabric Filterimprove FFNCEPCORRoxboro 1-CFabric Filterimprove FFNCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FFNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FFNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FFNCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FFNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FFNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FFNCKohlerESBL2Cyclone: Multiple (Multiclone)add FFNCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FFNCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FFNCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$3,133,405 $140 $783,520$35 $55,000 $6,039$50,333 $134,000 $41,400$1,896,835 $172 $524,110$48 $55,000 $6,039$50,333 $134,000 $41,400$12,825,665 $124 $2,797,039$27 $42,333 $4,648$50,333 $134,000 $41,400$1,075,724 $314 $346,890$101 $55,000 $6,039$50,333 $134,000 $41,400$1,382,494 $220 $386,628$62 $55,000 $6,039$50,333 $134,000 $41,400$1,356,253 $225 $380,754$63 $55,000 $6,039$50,333 $134,000 $41,400$1,280,271 $240 $365,309$69 $55,000 $6,039$50,333 $134,000 $41,400$15,195,747 $129 $3,222,506$27 $55,000 $6,039$50,333 $134,000 $41,400$1,657,948 $188 $478,183$54 $55,000 $6,039$50,333 $134,000 $41,400$1,721,606 $183 $491,987$52 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $1,667 $183$50,333 $134,000 $41,400$0$0 $87,371$1 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $87,371$1 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $87,371$1 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$3,148,265 $140 $752,044$33 $55,000 $6,039$50,333 $134,000 $41,400$7,360,660 $125 $1,697,816$29 $55,000 $6,039$50,333 $134,000 $41,400$1,599,689 $193 $366,605$44 $55,000 $6,039$50,333 $134,000 $41,400$18,984,855 $134 $4,010,332$28 $55,000 $6,039$50,333 $134,000 $41,400$19,779,625 $136 $4,162,752$29 $55,000 $6,039$50,333 $134,000 $41,400$4,114,079 $132 $991,841$32 $55,000 $6,039$50,333 $134,000 $41,400$1,859,644 $174 $514,469$48 $55,000 $6,039$50,333 $134,000 $41,400$1,634,426 $190 $462,609$54 $55,000 $6,039$50,333 $134,000 $41,400$1,763,072 $180 $426,390$43 $55,000 $6,039$50,333 $134,000 $41,400$1,549,271 $199 $288,661$37 $55,000 $6,039$50,333 $134,000 $41,400$1,791,056 $179 $395,111$39 $55,000 $6,039$50,333 $134,000 $41,400$1,764,063 $180 $389,838$40 $55,000 $6,039$50,333 $134,000 $41,400$1,611,878 $192 $464,974$55 $55,000 $6,039$50,333 $134,000 $41,400$1,543,603 $198 $450,374$58 $55,000 $6,039$50,333 $134,000 $41,400$1,696,148 $185 $389,818$42 $55,000 $6,039$50,333 $134,000 $41,400$1,949,074 $169 $539,016$47 $55,000 $6,039$50,333 $134,000 $41,400$1,715,668 $184 $314,377$34 $55,000 $6,039$50,333 $134,000 $41,400$1,631,433 $191 $290,920$34 $55,000 $6,039$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (70 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FFMTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FFMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FFNCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FFNCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FFNCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FFNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FFNCEPCORRoxboro 1-BFabric Filterimprove FFNCEPCORRoxboro 1-CFabric Filterimprove FFNCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FFNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FFNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FFNCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FFNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FFNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FFNCKohlerESBL2Cyclone: Multiple (Multiclone)add FFNCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FFNCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FFNCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$158,000 $56,100 $25,500 $9,700$25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (71 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FFMTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FFMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FFNCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FFNCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FFNCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FFNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FFNCEPCORRoxboro 1-BFabric Filterimprove FFNCEPCORRoxboro 1-CFabric Filterimprove FFNCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FFNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FFNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FFNCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FFNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FFNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FFNCKohlerESBL2Cyclone: Multiple (Multiclone)add FFNCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FFNCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FFNCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (72 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMTRoseburgMissoula Roemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Single add FFMTRoseburgMissoula Solagen Burner Cyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FFMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FFNCBernhardtFurn3 320Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn3 321Cyclone: Multiple (Multiclone)add FFNCBernhardtFurn7 722 (RD Cole)Cyclone: Multiple (Multiclone)add FFNCBlueRidgePaper G11042Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCCenturyFurniture ES B1Cyclone: Multiple (Multiclone)add FFNCCenturyFurniture ES B2Cyclone: Multiple (Multiclone)add FFNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric FilternoneNCEPCORRoxboro 1-AFabric Filterimprove FFNCEPCORRoxboro 1-BFabric Filterimprove FFNCEPCORRoxboro 1-CFabric Filterimprove FFNCEPCORSouthport 1-A BoilerFabric FilternoneNCEPCORSouthport 1-B BoilerFabric FilternoneNCEPCORSouthport 1-C BoilerFabric FilternoneNCEPCORSouthport 2-A BoilerFabric FilternoneNCEPCORSouthport 2-B BoilerFabric FilternoneNCEPCORSouthport 2-C BoilerFabric FilternoneNCGPAhoskieCNS ES-B1 - Wood FiredBoiler Cyclone: Multiple (Multiclone)add FFNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubber add FFNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FFNCInternationalPaperRiegelwoodPB2Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCInternationalPaperRiegelwoodPB5Cyclone: Multiple (Multiclone), Venturi Scrubber add FFNCJacksonPaperSylva JP-021Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FFNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone) add FFNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone) add FFNCKohlerESBL2Cyclone: Multiple (Multiclone)add FFNCLAPacificRoxboro TOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLAPacificRoxboro TOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFNCLeaAmericanDrew ES-2Cyclone: Multiple (Multiclone)add FFNCLeaAmericanDrew ES-3Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFNCStanleyFurniture FB-3Cyclone: Multiple (Multiclone)add FFNCThomasvilleFurnitureC-MW-SBESBL2Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureC-MW-SBESBL3Cyclone: Multiple (Multiclone) add FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $3,391,301 $909,841$257,896 $126,321 $2,154,731 $650,431$360,083 $166,370 $13,185,749 $2,963,409$257,896 $126,321 $1,333,620 $473,210$257,896 $126,321 $1,640,390 $512,948$257,896 $126,321 $1,614,149 $507,074$257,896 $126,321 $1,538,167 $491,629$372,750 $167,761 $15,568,497 $3,390,266$257,896 $126,321 $1,915,844 $604,504$257,896 $126,321 $1,979,502 $618,307$390,396 $172,721 $390,396 $172,721$337,063 $166,865 $337,063 $166,865$232,396 $116,621 $232,396 $203,992$232,396 $116,621 $232,396 $203,992$232,396 $116,621 $232,396 $203,992$219,729 $115,230 $219,729 $115,230$219,729 $115,230 $219,729 $115,230$219,729 $115,230 $219,729 $115,230$232,396 $116,621 $232,396 $116,621$232,396 $116,621 $232,396 $116,621$232,396 $116,621 $232,396 $116,621$257,896 $126,321 $3,406,161 $878,365$214,750 $111,661 $7,575,410 $1,809,477$257,896 $126,321 $1,857,585 $492,926$372,750 $167,761 $19,357,605 $4,178,093$372,750 $167,761 $20,152,375 $4,330,513$214,750 $111,661 $4,328,829 $1,103,501$257,896 $126,321 $2,117,540 $640,789$257,896 $126,321 $1,892,322 $588,929$257,896 $126,321 $2,020,968 $552,711$257,896 $126,321 $1,807,167 $414,982$257,896 $126,321 $2,048,952 $521,431$257,896 $126,321 $2,021,959 $516,159$257,896 $126,321 $1,869,774 $591,295$257,896 $126,321 $1,801,499 $576,694$257,896 $126,321 $1,954,044 $516,138$257,896 $126,321 $2,206,970 $665,336$257,896 $126,321 $1,973,564 $440,698$257,896 $126,321 $1,889,329 $417,241Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (73 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FF$1,715,668 $183.56 $425,480 $45.52NCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FF$1,715,668 $183.56 $432,015 $46.22NCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalyst$3,285,149 $137.79 $810,919 $34.01NCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF$1,366,567 $223.48 $401,547 $65.67NCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF$1,366,567 $223.48 $401,547 $65.67NCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF$1,366,567 $223.48 $401,547 $65.67NCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF$2,296,106 $156.45 $600,503 $40.92NCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF$2,296,106 $156.45 $600,503 $40.92NCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF$2,296,106 $156.45 $600,503 $40.92NCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FF$1,223,731 $255.25 $354,687 $73.98NJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrols$6,149,600 $124.47 $1,429,052 $28.92NYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FF$1,837,365 $174.52 $490,010 $46.54OHAmericasStyrenics H2200No Equipmentadd FF$1,180,176 $267.80 $372,943 $84.63OHAmericasStyrenics H2210No Equipmentadd FF$1,152,190 $277.84 $366,963 $88.49OHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FF$16,472,551 $130.83 $3,523,800 $27.99OHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FF$60,230 $1.50OHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FF$60,230 $1.50OHLubrizolB003No Equipmentadd FF$1,490,122 $205.38 $307,165 $42.34OHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controls$24,853,265 $110.10 $5,398,288 $23.91OKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst$6,387,245 $123.41 $1,415,653 $27.35ORBoiseBuildingB2Electrostatic Precipitatoradd FF$1,968,744 $168.04 $538,177 $45.94ORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$2,697,001 $147.02 $670,670 $36.56ORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCR$11,211 $1.30ORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCR$1,843,708 $175.29 $494,781 $47.04ORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (74 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FFNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalystNCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FFNJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrolsNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FFOHAmericasStyrenics H2200No Equipmentadd FFOHAmericasStyrenics H2210No Equipmentadd FFOHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FFOHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FFOHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FFOHLubrizolB003No Equipmentadd FFOHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsOKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalystORBoiseBuildingB2Electrostatic Precipitatoradd FFORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCRORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$59,334 $1.20 $960,791 $19.45Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (75 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FFNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalystNCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FFNJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrolsNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FFOHAmericasStyrenics H2200No Equipmentadd FFOHAmericasStyrenics H2210No Equipmentadd FFOHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FFOHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FFOHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FFOHLubrizolB003No Equipmentadd FFOHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsOKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalystORBoiseBuildingB2Electrostatic Precipitatoradd FFORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCRORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$780,816 $35.76 $312,825 $14.33$19,127 $0.39$19,127 $0.39$19,127 $0.39$19,127 $1.23$19,127 $1.23$19,127 $0.08$1,192,756 $25.18 $504,222 $10.65$1,152,912 $133.41 $131,335 $15.20 $19,127 $2.21$1,072,640 $101.98 $122,497 $11.65 $19,127 $1.82Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (76 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FFNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalystNCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FFNJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrolsNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FFOHAmericasStyrenics H2200No Equipmentadd FFOHAmericasStyrenics H2210No Equipmentadd FFOHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FFOHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FFOHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FFOHLubrizolB003No Equipmentadd FFOHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsOKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalystORBoiseBuildingB2Electrostatic Precipitatoradd FFORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCRORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$1,715,668 $184 $425,480$46 $55,000 $6,039$50,333 $134,000 $41,400$1,715,668 $184 $432,015$46 $55,000 $6,039$50,333 $134,000 $41,400$4,065,965 $174 $1,123,744$48 $55,000 $6,039$50,333 $134,000 $41,400$1,366,567 $223 $401,547$66 $55,000 $6,039$50,333 $134,000 $41,400$1,366,567 $223 $401,547$66 $55,000 $6,039$50,333 $134,000 $41,400$1,366,567 $223 $401,547$66 $55,000 $6,039$50,333 $134,000 $41,400$2,296,106 $156 $600,503$41 $55,000 $6,039$50,333 $134,000 $41,400$2,296,106 $156 $600,503$41 $55,000 $6,039$50,333 $134,000 $41,400$2,296,106 $156 $600,503$41 $55,000 $6,039$50,333 $134,000 $41,400$19,127$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$19,127$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$1,223,731 $255 $354,687$74 $55,000 $6,039$50,333 $134,000 $41,400$6,228,061 $126 $2,389,842$48 $50,333 $5,526$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$1,837,365 $175 $490,010$47 $55,000 $6,039$50,333 $134,000 $41,400$1,180,176 $268 $372,943$85 $55,000 $6,039$50,333 $134,000 $41,400$1,152,190 $278 $366,963$88 $55,000 $6,039$50,333 $134,000 $41,400$16,472,551 $131 $3,523,800$28 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $60,230$1 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $60,230$1 $55,000 $6,039$50,333 $134,000 $41,400$1,490,122 $205 $307,165$42 $50,333 $5,526$50,333 $134,000 $41,400$19,127$1$0$0 $42,333 $4,648$50,333 $134,000 $41,400$19,127$1$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $28,333 $3,111$50,333 $134,000 $41,400$24,872,392 $110 $5,398,288$24 $14,333 $1,574$50,333$7,580,002 $149 $1,919,875$38 $55,000 $6,039$50,333 $134,000 $41,400$1,968,744 $168 $538,177$46 $50,333 $5,526$50,333 $134,000 $41,400$2,697,001 $147 $670,670$37 $50,333 $5,526$50,333 $134,000 $41,400$1,172,039 $136 $142,546$16 $50,333 $5,526$50,333 $134,000 $41,400$2,935,475 $279 $617,278$59 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $1,667 $183$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (77 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FFNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalystNCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FFNJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrolsNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FFOHAmericasStyrenics H2200No Equipmentadd FFOHAmericasStyrenics H2210No Equipmentadd FFOHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FFOHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FFOHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FFOHLubrizolB003No Equipmentadd FFOHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsOKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalystORBoiseBuildingB2Electrostatic Precipitatoradd FFORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCRORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$82,900 $25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660$158,000 $56,100$158,000 $56,100 $25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$10,300 $3,200 $43,146 $14,660$25,500 $9,700 $10,300 $3,200 $43,146 $14,660$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (78 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FFNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalystNCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FFNJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrolsNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FFOHAmericasStyrenics H2200No Equipmentadd FFOHAmericasStyrenics H2210No Equipmentadd FFOHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FFOHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FFOHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FFOHLubrizolB003No Equipmentadd FFOHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsOKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalystORBoiseBuildingB2Electrostatic Precipitatoradd FFORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCRORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (79 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCThomasvilleFurnitureLenoirESBL1Cyclone: Multiple (Multiclone) add FFNCThomasvilleFurnitureLenoirESBL2Cyclone: Multiple (Multiclone) add FFNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryer add FF, add CO catalystNCWeyerhaeuserElkin 3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserElkin 3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FFNCWeyerhaeuserGrifton ES-SEH-2901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWeyerhaeuserGrifton ES-SEH-3901 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsNCWilsonartES-BLR5Electrostatic Precipitatoradd FFNJJohnsonMatthey U1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add ACI, add advanced combustioncontrolsNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric FilternoneNYNorbordIndustries B01Electrostatic Precipitatoradd FFOHAmericasStyrenics H2200No Equipmentadd FFOHAmericasStyrenics H2210No Equipmentadd FFOHCognisOleochem Boiler #1 (B027)Electrostatic Precipitatoradd FFOHCognisOleochem Boiler #7 (B042)Fabric Filterimprove FFOHCognisOleochem Boiler #9 (B044)Fabric Filterimprove FFOHLubrizolB003No Equipmentadd FFOHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add advanced combustion controlsOHSmurfitCoshocton B006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi ScrubbernoneOKIPValliantBark Boiler EUG-D1Cyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsOKPanPacificProducts EU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalystORBoiseBuildingB2Electrostatic Precipitatoradd FFORFlakeboardAlbany GDThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORFlakeboardEugene Boiler-2Fabric Filterimprove FF, add advanced combustion controls,add SNCRORFlakeboardEugene Dryer-1 Cyclone: Single, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustion controls, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)noneTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $1,973,564 $551,801$257,896 $126,321 $1,973,564 $558,336$257,896 $126,321 $4,323,861 $1,250,064$257,896 $126,321 $1,624,463 $527,868$257,896 $126,321 $1,624,463 $527,868$257,896 $126,321 $1,624,463 $527,868$257,896 $126,321 $2,554,002 $726,824$257,896 $126,321 $2,554,002 $726,824$257,896 $126,321 $2,554,002 $726,824$224,396 $115,742 $243,523 $115,742$224,396 $115,742 $243,523 $115,742$257,896 $126,321 $1,481,627 $481,008$210,083 $194,048 $6,438,145 $2,583,891$219,729 $115,230 $219,729 $115,230$219,729 $115,230 $219,729 $115,230$219,729 $115,230 $219,729 $115,230$257,896 $126,321 $2,095,261 $616,330$257,896 $126,321 $1,438,072 $499,263$257,896 $126,321 $1,410,086 $493,283$415,896 $182,421 $16,888,447 $3,706,221$232,396 $116,621 $232,396 $176,851$232,396 $116,621 $232,396 $176,851$253,229 $125,808 $1,743,351 $432,974$219,729 $115,230 $238,856 $115,230$219,729 $115,230 $238,856 $115,230$320,583 $155,133 $320,583 $155,133$198,083 $121,896 $25,070,476 $5,520,183$257,896 $126,321 $7,837,898 $2,046,196$253,229 $125,808 $2,221,974 $663,985$253,229 $125,808 $2,950,231 $796,478$238,029 $119,308 $1,410,068 $261,854$268,196 $129,521 $3,203,671 $746,799$179,063 $110,765 $179,063 $110,765Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (80 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBS$778,866 $19.35ORGPToledoEU13 - Power Boiler #1No Equipmentadd PBS$771,482 $23.25ORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF$3,230,982 $138.40 $801,458 $34.33ORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,322,631 $130.91 $956,595 $28.97ORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF$2,666,764 $146.85 $647,951 $35.68ORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF$1,234,308 $252.31 $386,282 $78.96ORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FF$1,498,938 $204.27 $443,696 $60.47ORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FF$1,498,938 $204.27 $443,696 $60.47ORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBS$3,422,052 $23.71ORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controls$5,547,177 $125.17 $1,291,101 $29.13ORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controls$5,547,177 $125.17 $1,291,101 $29.13ORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FF$3,667,033 $134.15 $893,846 $32.70ORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FF$3,667,033 $134.15 $893,846 $32.70PAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrols$6,369,883 $123.80 $1,424,400 $27.68PACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst$5,041,977 $128.03 $913,084 $23.19PACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FF$994,518 $372.18 $334,276 $125.10PAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FF$994,518 $372.18 $334,276 $125.10PAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FF$1,432,639 $213.04 $429,402 $63.85PAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FF$1,320,093 $232.30 $340,219 $59.87PANevilleChem B013 - Boiler 6No Equipmentadd FF$1,874,702 $173.63 $454,671 $42.11PAPHGlatfelter PB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FF$1,529,330 $200.84 $339,961 $44.64PAValleyProteinsB-2No Equipmentadd FF$1,529,330 $200.84 $339,961 $44.64PAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF$837,991 $685.19 $300,266 $245.51PAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF$837,991 $685.19 $300,266 $245.51PAYorktowneRedLion 32Centrifuge Collectionadd FF$1,079,555 $312.02 $228,377 $66.01SC3VGeorgetown01SB102No Equipmentadd FF$1,292,729 $237.15 $367,487 $67.42SCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalyst$20,048,997 $111.02 $4,459,747 $24.69SCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF$4,614,754 $129.57 $1,112,760 $31.24SCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FF$1,389,648 $218.95 $415,769 $65.51Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (81 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBSORGPToledoEU13 - Power Boiler #1No Equipmentadd PBSORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FFORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FFORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FFORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FFORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controlsORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controlsORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFPAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrolsPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalystPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FFPANevilleChemB013 - Boiler 6No Equipmentadd FFPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FFPAValleyProteinsB-2No Equipmentadd FFPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FFPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FFPAYorktowneRedLion 32Centrifuge Collectionadd FFSC3VGeorgetown01SB102No Equipmentadd FFSCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalystSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$298,570 $7.42$293,726 $8.85$2,039,183 $14.13$60,795 $1.18 $277,516 $5.39Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (82 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBSORGPToledoEU13 - Power Boiler #1No Equipmentadd PBSORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FFORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FFORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FFORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FFORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controlsORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controlsORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFPAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrolsPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalystPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FFPANevilleChemB013 - Boiler 6No Equipmentadd FFPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FFPAValleyProteinsB-2No Equipmentadd FFPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FFPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FFPAYorktowneRedLion 32Centrifuge Collectionadd FFSC3VGeorgetown01SB102No Equipmentadd FFSCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalystSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$19,127 $0.43$19,127 $0.43$19,127 $0.37$1,131,730 $26.30 $472,921 $10.99$1,223,323 $24.66 $520,277 $10.49$19,127 $0.70$1,899,879 $17.13 $937,872 $8.46$2,602,759 $13.20 $1,491,994 $7.57Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (83 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBSORGPToledoEU13 - Power Boiler #1No Equipmentadd PBSORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FFORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FFORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FFORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FFORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controlsORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controlsORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFPAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrolsPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalystPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FFPANevilleChemB013 - Boiler 6No Equipmentadd FFPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FFPAValleyProteinsB-2No Equipmentadd FFPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FFPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FFPAYorktowneRedLion 32Centrifuge Collectionadd FFSC3VGeorgetown01SB102No Equipmentadd FFSCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalystSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$778,866$19 $298,570$7 $6,333 $695$50,333 $134,000 $41,400$771,482$23 $293,726$9 $55,000 $6,039$50,333 $134,000 $41,400$3,230,982 $138 $801,458$34 $50,333 $5,526$50,333 $134,000 $41,400$4,322,631 $131 $956,595$29 $55,000 $6,039$50,333 $134,000 $41,400$2,666,764 $147 $647,951$36 $55,000 $6,039$50,333 $134,000 $41,400$1,234,308 $252 $386,282$79 $55,000 $6,039$50,333 $134,000 $41,400$1,498,938 $204 $443,696$60 $55,000 $6,039$50,333 $134,000 $41,400$1,498,938 $204 $443,696$60 $55,000 $6,039$50,333 $134,000 $41,400$3,422,052$24 $2,039,183$14 $37,667 $4,136$50,333 $134,000 $41,400$5,566,304 $126 $1,291,101$29 $55,000 $6,039$50,333 $134,000 $41,400$5,566,304 $126 $1,291,101$29 $55,000 $6,039$50,333 $134,000 $41,400$3,667,033 $134 $893,846$33 $55,000 $6,039$50,333 $134,000 $41,400$3,667,033 $134 $893,846$33 $55,000 $6,039$50,333 $134,000 $41,400$6,449,804 $125 $1,701,915$33 $23,667 $2,598$50,333 $134,000 $41,400$6,173,708 $154 $1,386,005$34 $55,000 $6,039$50,333 $134,000 $41,400$1,223,323$25 $520,277$10 $29,667 $3,257$50,333 $134,000 $41,400$994,518 $372 $334,276$125 $55,000 $6,039$50,333 $134,000 $41,400$994,518 $372 $334,276$125 $55,000 $6,039$50,333 $134,000 $41,400$1,432,639 $213 $429,402$64 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $28,333 $3,111$50,333$1,320,093 $232 $340,219$60 $55,000 $6,039$50,333 $134,000 $41,400$1,874,702 $174 $454,671$42 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $1,667 $183$50,333 $134,000 $41,400$19,127$1$0$0 $6,333 $695$50,333 $134,000 $41,400$1,529,330 $201 $339,961$45 $55,000 $6,039$50,333 $134,000 $41,400$1,529,330 $201 $339,961$45 $50,333 $5,526$50,333 $134,000 $41,400$837,991 $685 $300,266$246 $55,000 $6,039$50,333 $134,000 $41,400$837,991 $685 $300,266$246 $55,000 $6,039$50,333 $134,000 $41,400$1,079,555 $312 $228,377$66 $55,000 $6,039$50,333 $134,000 $41,400$1,292,729 $237 $367,487$67 $55,000 $6,039$50,333 $134,000 $41,400$1,899,879$17 $937,872$8 $33,000 $3,623$50,333 $134,000 $41,400$22,651,756 $124 $5,951,740$32 $31,667 $3,477$50,333 $134,000 $41,400$4,614,754 $130 $1,112,760$31 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $28,333 $3,111$50,333 $134,000 $41,400$1,389,648 $219 $415,769$66 $37,667 $4,136$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (84 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBSORGPToledoEU13 - Power Boiler #1No Equipmentadd PBSORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FFORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FFORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FFORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FFORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controlsORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controlsORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFPAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrolsPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalystPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FFPANevilleChemB013 - Boiler 6No Equipmentadd FFPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FFPAValleyProteinsB-2No Equipmentadd FFPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FFPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FFPAYorktowneRedLion 32Centrifuge Collectionadd FFSC3VGeorgetown01SB102No Equipmentadd FFSCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalystSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$158,000 $56,100$24,300 $5,600$158,000 $56,100$24,300 $5,600$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$24,300 $5,600$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$25,500 $9,700$78,700 $25,500 $9,700$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$25,500 $9,700$158,000 $56,100$43,146 $14,660$25,500 $9,700Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (85 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBSORGPToledoEU13 - Power Boiler #1No Equipmentadd PBSORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FFORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FFORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FFORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FFORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controlsORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controlsORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFPAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrolsPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalystPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FFPANevilleChemB013 - Boiler 6No Equipmentadd FFPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FFPAValleyProteinsB-2No Equipmentadd FFPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FFPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FFPAYorktowneRedLion 32Centrifuge Collectionadd FFSC3VGeorgetown01SB102No Equipmentadd FFSCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalystSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (86 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd PBSORGPToledoEU13 - Power Boiler #1No Equipmentadd PBSORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FFORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FFORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator, General add FFORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator, General add FFORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd PBSORStimsonLumberForestGroveBoiler 1Electrostatic Precipitatoradd FF, add advanced combustion controlsORStimsonLumberForestGroveBoiler 3Electrostatic Precipitatoradd FF, add advanced combustion controlsORTimberProducts RD-1Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFORTimberProducts RD-2Biofilter, Wet Electrostatic Precipitator, General,Wet Scrubberadd FFPAAppletonPapers #036Cyclone: Multiple (Multiclone), Venturi Scrubberadd FF, add ACI, add advanced combustioncontrolsPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalystPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add CO catalystPAEastmanChemicalWElizabeth#3 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabeth#4 BoilerNo Equipmentadd FFPAEastmanChemicalWElizabethTrane BoilerNo Equipmentadd FFPAKimberlyClarkChester Boiler #10 (ID 035)Fabric FilternonePAMerisolBoiler #4No Equipmentadd FFPANevilleChemB013 - Boiler 6No Equipmentadd FFPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)nonePAProctorGambleMehoopanyPABoiler #3 (033A)Cyclone: Multiple (Multiclone), Venturi Scrubber add advanced combustion controlsPAValleyProteinsB-1No Equipmentadd FFPAValleyProteinsB-2No Equipmentadd FFPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FFPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FFPAYorktowneRedLion 32Centrifuge Collectionadd FFSC3VGeorgetown01SB102No Equipmentadd FFSCBowaterCoatedPaper Combination Boiler No.1 Centrifuge Collection, Electrostatic Precipitator add CO catalystSCBowaterCoatedPaper Combination Boiler No.2 Centrifuge Collection, Electrostatic Precipitator add FF, add CO catalystSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCCogenSouth B001 - Main BoilerFabric Filter, Spray Dryer, GeneralnoneSCCryovacBL06Venturi Scrubberadd FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$322,883 $158,317 $1,101,749 $456,887$371,550 $163,661 $1,143,032 $457,387$253,229 $125,808 $3,484,211 $927,266$257,896 $126,321 $4,580,527 $1,082,915$214,750 $111,661 $2,881,514 $759,612$257,896 $126,321 $1,492,204 $512,603$257,896 $126,321 $1,756,834 $570,017$257,896 $126,321 $1,756,834 $570,017$354,217 $161,757 $3,776,269 $2,200,941$257,896 $126,321 $5,824,200 $1,417,422$257,896 $126,321 $5,824,200 $1,417,422$214,750 $111,661 $3,881,783 $1,005,507$214,750 $111,661 $3,881,783 $1,005,507$183,417 $186,920 $6,633,221 $1,888,836$257,896 $126,321 $6,431,604 $1,512,326$365,063 $169,939 $1,588,386 $690,216$257,896 $126,321 $1,252,414 $460,596$257,896 $126,321 $1,252,414 $460,596$257,896 $126,321 $1,690,535 $555,723$229,729 $128,393 $229,729 $128,393$257,896 $126,321 $1,577,989 $466,539$257,896 $126,321 $2,132,598 $580,992$337,063 $166,865 $337,063 $166,865$140,583 $96,617 $159,710 $96,617$257,896 $126,321 $1,787,226 $466,281$253,229 $125,808 $1,782,560 $465,769$257,896 $126,321 $1,095,887 $426,586$257,896 $126,321 $1,095,887 $426,586$257,896 $126,321 $1,337,451 $354,698$257,896 $126,321 $1,550,625 $493,808$368,396 $170,305 $2,268,275 $1,108,178$392,563 $179,859 $23,044,318 $6,131,599$214,750 $111,661 $4,829,504 $1,224,421$363,729 $169,793 $363,729 $169,793$197,417 $109,757 $1,587,065 $525,526Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (87 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF$6,290,984 $125.41 $1,464,891 $29.20SCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF$7,576,164 $124.56 $1,680,753 $27.63SCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF$1,265,893 $244.22 $348,151 $67.17SCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF$1,185,826 $266.90 $331,522 $74.62SCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$30,302,062 $109.84 $6,591,554 $23.89SCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$30,302,062 $109.84 $6,591,554 $23.89SCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF$2,961,290 $142.06 $717,403 $34.41SCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF$3,141,010 $139.64 $754,650 $33.55SCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF$2,750,401 $145.45 $673,097 $35.59SCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FF$2,150,318 $161.04 $524,319 $39.27SCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controls$851,768 $628.61 $275,824 $203.56SCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF$1,976,277 $168.19 $490,261 $41.72SCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FF$15,758 $1.30SCRoseburgForestRussellvilleWood Burner - CoreDryerCyclone: Singleadd FF$1,181,433 $268.34 $346,690 $78.74SCRoseburgForestRussellvilleWood Burner - FaceDryerCyclone: Singleadd FF$1,118,001 $292.99 $333,304 $87.35SCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF$71,486 $1.49TNArborCraftB-1Cyclone: Multiple (Multiclone)add FF$1,158,701 $276.38 $355,065 $84.69TNArborCraftB-2Cyclone: Multiple (Multiclone)add FF$1,158,701 $276.38 $355,065 $84.69TNArmstrongHardwood Boiler #5Cyclone: Singleadd FF$3,535,375 $135.29 $747,985 $28.62TNArmstrongHardwood Boiler #6Cyclone: Singleadd FF$3,572,021 $134.96 $733,786 $27.72TNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF$2,122,904 $162.23 $536,203 $40.97TNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$4,066,747 $132.31 $975,917 $31.75TNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controls$11,705,590 $122.70 $2,581,554 $27.06TXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FF$922,517 $459.94 $267,552 $133.39TXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FF$890,823 $520.28 $261,038 $152.46TXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FF$15,398,975 $138.44 $3,142,386 $28.25TXChevronBaytown BF-801BNo Equipmentadd FF$15,398,975 $138.44 $3,152,990 $28.35TXChevronBaytown BF-801CNo Equipmentadd FF$15,398,975 $138.44 $3,124,781 $28.09TXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controls$8,121,956 $121.73 $1,838,872 $27.56TXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FF$27,231,058 $109.94 $5,906,705 $23.85Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (88 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FFSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FFSCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FFSCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FFSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controlsSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FFSCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FFSCRoseburgForestRussellvilleWood Burner - CoreDryer Cyclone: Single add FFSCRoseburgForestRussellvilleWood Burner - FaceDryer Cyclone: Single add FFSCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) improve FFTNArborCraftB-1Cyclone: Multiple (Multiclone)add FFTNArborCraftB-2Cyclone: Multiple (Multiclone)add FFTNArmstrongHardwood Boiler #5Cyclone: Singleadd FFTNArmstrongHardwood Boiler #6Cyclone: Singleadd FFTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FFTNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controlsTXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FFTXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FFTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FFTXChevronBaytown BF-801BNo Equipmentadd FFTXChevronBaytown BF-801CNo Equipmentadd FFTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$61,328 $1.17 $202,479 $3.88Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (89 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FFSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FFSCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FFSCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FFSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controlsSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FFSCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FFSCRoseburgForestRussellvilleWood Burner - CoreDryer Cyclone: Single add FFSCRoseburgForestRussellvilleWood Burner - FaceDryer Cyclone: Single add FFSCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) improve FFTNArborCraftB-1Cyclone: Multiple (Multiclone)add FFTNArborCraftB-2Cyclone: Multiple (Multiclone)add FFTNArmstrongHardwood Boiler #5Cyclone: Singleadd FFTNArmstrongHardwood Boiler #6Cyclone: Singleadd FFTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FFTNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controlsTXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FFTXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FFTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FFTXChevronBaytown BF-801BNo Equipmentadd FFTXChevronBaytown BF-801CNo Equipmentadd FFTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$19,127 $0.12$19,127 $14.12$19,127 $0.20$19,127 $0.29Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (90 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FFSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FFSCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FFSCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FFSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controlsSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FFSCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FFSCRoseburgForestRussellvilleWood Burner - CoreDryer Cyclone: Single add FFSCRoseburgForestRussellvilleWood Burner - FaceDryer Cyclone: Single add FFSCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) improve FFTNArborCraftB-1Cyclone: Multiple (Multiclone)add FFTNArborCraftB-2Cyclone: Multiple (Multiclone)add FFTNArmstrongHardwood Boiler #5Cyclone: Singleadd FFTNArmstrongHardwood Boiler #6Cyclone: Singleadd FFTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FFTNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controlsTXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FFTXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FFTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FFTXChevronBaytown BF-801BNo Equipmentadd FFTXChevronBaytown BF-801CNo Equipmentadd FFTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$6,290,984 $125 $1,464,891$29 $45,667 $5,014$50,333 $134,000 $41,400$7,576,164 $125 $1,680,753$28 $55,000 $6,039$50,333 $134,000 $41,400$1,265,893 $244 $348,151$67 $55,000 $6,039$50,333 $134,000 $41,400$1,185,826 $267 $331,522$75 $55,000 $6,039$50,333 $134,000 $41,400$19,127$0$0$0 $6,333 $695$50,333 $134,000 $41,400$30,302,062 $110 $6,591,554$24 $50,333 $5,526$50,333 $134,000 $41,400$30,302,062 $110 $6,591,554$24 $50,333 $5,526$50,333 $134,000 $41,400$2,961,290 $142 $717,403$34 $55,000 $6,039$50,333 $134,000 $41,400$3,141,010 $140 $754,650$34 $55,000 $6,039$50,333 $134,000 $41,400$2,750,401 $145 $673,097$36 $55,000 $6,039$50,333 $134,000 $41,400$2,150,318 $161 $524,319$39 $55,000 $6,039$50,333 $134,000 $41,400$870,895 $643 $275,824$204 $45,667 $5,014$50,333 $134,000 $41,400$1,976,277 $168 $490,261$42 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $15,758$1 $45,667 $5,014$50,333 $134,000 $41,400$1,181,433 $268 $346,690$79 $55,000 $6,039$50,333 $134,000 $41,400$1,118,001 $293 $333,304$87 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $71,486$1 $55,000 $6,039$50,333 $134,000 $41,400$1,158,701 $276 $355,065$85 $55,000 $6,039$50,333 $134,000 $41,400$1,158,701 $276 $355,065$85 $55,000 $6,039$50,333 $134,000 $41,400$3,535,375 $135 $747,985$29 $55,000 $6,039$50,333 $134,000 $41,400$3,572,021 $135 $733,786$28 $55,000 $6,039$50,333 $134,000 $41,400$2,122,904 $162 $536,203$41 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $1,667 $183$50,333 $134,000 $41,400$0$0$0$0 $29,667 $3,257$50,333$0$0$0$0 $33,000 $3,623$50,333$61,328$1 $202,479$4 $42,333 $4,648$50,333$4,066,747 $132 $975,917$32 $41,000 $4,502$50,333 $134,000 $41,400$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $11,000 $1,208$50,333 $134,000 $41,400$11,724,717 $123 $2,581,554$27 $23,667 $2,598$50,333 $134,000 $41,400$922,517 $460 $267,552$133 $55,000 $6,039$50,333 $134,000 $41,400$890,823 $520 $261,038$152 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$15,398,975 $138 $3,142,386$28 $55,000 $6,039$50,333 $134,000 $41,400$15,398,975 $138 $3,152,990$28 $55,000 $6,039$50,333 $134,000 $41,400$15,398,975 $138 $3,124,781$28 $55,000 $6,039$50,333 $134,000 $41,400$8,141,083 $122 $1,838,872$28 $55,000 $6,039$50,333 $134,000 $41,400$27,231,058 $110 $5,906,705$24 $19,000 $2,086$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (91 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FFSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FFSCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FFSCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FFSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controlsSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FFSCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FFSCRoseburgForestRussellvilleWood Burner - CoreDryer Cyclone: Single add FFSCRoseburgForestRussellvilleWood Burner - FaceDryer Cyclone: Single add FFSCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) improve FFTNArborCraftB-1Cyclone: Multiple (Multiclone)add FFTNArborCraftB-2Cyclone: Multiple (Multiclone)add FFTNArmstrongHardwood Boiler #5Cyclone: Singleadd FFTNArmstrongHardwood Boiler #6Cyclone: Singleadd FFTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FFTNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controlsTXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FFTXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FFTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FFTXChevronBaytown BF-801BNo Equipmentadd FFTXChevronBaytown BF-801CNo Equipmentadd FFTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$43,146 $14,660$43,146 $14,660$68,200$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$158,000 $56,100$43,146 $14,660$158,000 $56,100 $25,500 $9,700$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$25,500 $9,700Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (92 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FFSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FFSCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FFSCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FFSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controlsSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FFSCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FFSCRoseburgForestRussellvilleWood Burner - CoreDryer Cyclone: Single add FFSCRoseburgForestRussellvilleWood Burner - FaceDryer Cyclone: Single add FFSCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) improve FFTNArborCraftB-1Cyclone: Multiple (Multiclone)add FFTNArborCraftB-2Cyclone: Multiple (Multiclone)add FFTNArmstrongHardwood Boiler #5Cyclone: Singleadd FFTNArmstrongHardwood Boiler #6Cyclone: Singleadd FFTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FFTNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controlsTXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FFTXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FFTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FFTXChevronBaytown BF-801BNo Equipmentadd FFTXChevronBaytown BF-801CNo Equipmentadd FFTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (93 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCGPProsperityPly B, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFSCGPRussellvilleWood-fired boiler Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FFSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FFSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FFSCInternationalPaperEastoverNo. 2 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controlsSCIPGeorgetownPB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCIPGeorgetownPB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FFSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FFSCMilliken-Barnwell B04Cyclone: Multiple (Multiclone)add FFSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustion controlsSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FFSCRoseburgForestRussellvilleBoilerCyclone: Multiple (Multiclone), Fabric Filter improve FFSCRoseburgForestRussellvilleWood Burner - CoreDryer Cyclone: Single add FFSCRoseburgForestRussellvilleWood Burner - FaceDryer Cyclone: Single add FFSCSonocoHartsville Boiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) improve FFTNArborCraftB-1Cyclone: Multiple (Multiclone)add FFTNArborCraftB-2Cyclone: Multiple (Multiclone)add FFTNArmstrongHardwood Boiler #5Cyclone: Singleadd FFTNArmstrongHardwood Boiler #6Cyclone: Singleadd FFTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FFTNBowaterNewsprint Bubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)noneTNEastman_NO_CBIDATA Boiler 18Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 19Electrostatic PrecipitatornoneTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd ACITNKimberlyClark2397 WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFTNPackagingCorpCounce Combination Boiler # 2 Did not report controls in database, assumed tohave no equipment.noneTNPackagingCorpCounce Combination Boiler #2 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneTNTempleInland2426 5000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustion controlsTXArmstrongCenter Wood Boiler #2Opacity Monitorsadd FFTXArmstrongCenter Wood Boiler #3Opacity Monitorsadd FFTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing SystemnoneTXChevronBaytown BF-801ANo Equipmentadd FFTXChevronBaytown BF-801BNo Equipmentadd FFTXChevronBaytown BF-801CNo Equipmentadd FFTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), Venturi Scrubber add FF, add advanced combustion controlsTXInternationalPaperQueenCityPB02Cyclone: Multiple (Multiclone), Venturi Scrubber add FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$205,417 $110,636 $6,496,401 $1,575,527$257,896 $126,321 $7,834,060 $1,807,074$257,896 $126,321 $1,523,789 $474,472$257,896 $126,321 $1,443,722 $457,842$341,729 $167,377 $360,856 $167,377$411,229 $181,908 $30,713,291 $6,773,462$411,229 $181,908 $30,713,291 $6,773,462$257,896 $126,321 $3,219,186 $843,724$257,896 $126,321 $3,398,906 $880,971$257,896 $126,321 $3,008,297 $799,417$257,896 $126,321 $2,408,214 $650,640$248,563 $125,296 $1,119,458 $401,119$257,896 $126,321 $2,234,173 $616,581$223,063 $115,596 $223,063 $131,354$257,896 $126,321 $1,439,329 $473,010$257,896 $126,321 $1,375,897 $459,624$232,396 $116,621 $232,396 $188,106$257,896 $126,321 $1,416,597 $481,386$257,896 $126,321 $1,416,597 $481,386$257,896 $126,321 $3,793,271 $874,306$257,896 $126,321 $3,829,917 $860,107$257,896 $126,321 $2,380,800 $662,524$337,063 $166,865 $337,063 $166,865$73,063 $72,439 $73,063 $72,439$76,396 $72,805 $76,396 $72,805$85,729 $142,030 $147,058 $344,509$243,896 $124,783 $4,310,643 $1,100,701$232,396 $116,621 $232,396 $116,621$346,396 $167,890 $346,396 $167,890$341,417 $164,320 $12,066,134 $2,745,874$257,896 $126,321 $1,180,413 $393,873$257,896 $126,321 $1,148,719 $387,358$176,583 $100,570 $176,583 $100,570$415,896 $182,421 $15,814,871 $3,324,807$415,896 $182,421 $15,814,871 $3,335,411$415,896 $182,421 $15,814,871 $3,307,202$372,750 $167,761 $8,513,833 $2,006,632$178,750 $107,708 $27,409,808 $6,014,413Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (94 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FF$1,551,921 $198.27 $451,808 $57.72TXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,075,062 $132.26 $844,176 $27.40TXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,075,062 $132.26 $834,573 $27.09TXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,075,062 $132.26 $901,670 $29.26TXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,075,062 $132.26 $854,283 $27.73TXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,075,062 $132.26 $882,684 $28.65TXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$1,604,924 $192.98 $433,386 $52.11TXLyondellPasadena B-1780Fabric Filterimprove FF$13,781 $1.27TXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$11,900,781 $122.86 $2,585,421 $26.69TXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$11,900,781 $122.86 $2,585,421 $26.69TXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF$7,696,819 $125.12 $1,754,490 $28.52TXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF$11,784,521 $129.73 $2,590,897 $28.52TXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF$3,190,127 $139.74 $800,115 $35.05VAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF$1,294,410 $236.81 $302,570 $55.35VAAmericanofMartinsville B02Cyclone: Singleadd FF$1,075,724 $314.13 $268,800 $78.50VAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FF$1,923,408 $170.94 $524,854 $46.65VAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FF$1,764,063 $180.30 $490,629 $50.15VABassett Furniture BL2Cyclone: Multiple (Multiclone)add FF$2,143,172 $160.79 $375,939 $28.20VABassettFiberboard BL2Cyclone: Singleadd FF$1,310,893 $233.30 $345,694 $61.52VABCVaughanB1Cyclone: Multiple (Multiclone)add FF$1,630,388 $190.11 $288,014 $33.58VABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$6,887,817 $123.11 $1,591,273 $28.44VAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FF$7,498,155 $124.56 $1,782,990 $29.62VAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FF$5,558,330 $126.67 $1,309,350 $29.84VAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$10,632,418 $121.96 $2,359,762 $27.07VAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FF$1,038,737 $337.04 $263,834 $85.61VASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FF$2,602,934 $148.13 $640,398 $36.44VAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FF$3,402,354 $136.73 $849,714 $34.15VATGVaughanB1Cyclone: Multiple (Multiclone)add FF$1,739,384 $181.47 $307,601 $32.09VAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF$16,407 $1.30VAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF$1,244,872 $249.28 $286,033 $57.28VAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF$1,287,199 $239.20 $262,612 $48.80VAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF$1,484,428 $205.88 $394,991 $54.78VAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF$1,513,313 $202.39 $420,353 $56.22WAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (95 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLyondellPasadena B-1780Fabric Filterimprove FFTXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FFTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FFTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FFVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FFVAAmericanofMartinsville B02Cyclone: Singleadd FFVAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FFVAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FFVABassett Furniture BL2Cyclone: Multiple (Multiclone)add FFVABassettFiberboard BL2Cyclone: Singleadd FFVABCVaughanB1Cyclone: Multiple (Multiclone)add FFVABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FFVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FFVAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FFVASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FFVAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFVATGVaughanB1Cyclone: Multiple (Multiclone)add FFVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FFVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FFWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (96 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLyondellPasadena B-1780Fabric Filterimprove FFTXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FFTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FFTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FFVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FFVAAmericanofMartinsville B02Cyclone: Singleadd FFVAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FFVAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FFVABassett Furniture BL2Cyclone: Multiple (Multiclone)add FFVABassettFiberboard BL2Cyclone: Singleadd FFVABCVaughanB1Cyclone: Multiple (Multiclone)add FFVABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FFVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FFVAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FFVASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FFVAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFVATGVaughanB1Cyclone: Multiple (Multiclone)add FFVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FFVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FFWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation CatalystTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (97 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLyondellPasadena B-1780Fabric Filterimprove FFTXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FFTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FFTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FFVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FFVAAmericanofMartinsville B02Cyclone: Singleadd FFVAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FFVAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FFVABassett Furniture BL2Cyclone: Multiple (Multiclone)add FFVABassettFiberboard BL2Cyclone: Singleadd FFVABCVaughanB1Cyclone: Multiple (Multiclone)add FFVABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FFVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FFVAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FFVASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FFVAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFVATGVaughanB1Cyclone: Multiple (Multiclone)add FFVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FFVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FFWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$1,551,921 $198 $451,808$58 $55,000 $6,039$50,333 $134,000 $41,400$4,075,062 $132 $844,176$27 $55,000 $6,039$50,333 $134,000 $41,400$4,075,062 $132 $834,573$27 $55,000 $6,039$50,333 $134,000 $41,400$4,075,062 $132 $901,670$29 $55,000 $6,039$50,333 $134,000 $41,400$4,075,062 $132 $854,283$28 $55,000 $6,039$50,333 $134,000 $41,400$4,075,062 $132 $882,684$29 $55,000 $6,039$50,333 $134,000 $41,400$1,604,924 $193 $433,386$52 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $13,781$1 $50,333 $5,526$50,333 $134,000 $41,400$11,900,781 $123 $2,585,421$27 $55,000 $6,039$50,333 $134,000 $41,400$11,900,781 $123 $2,585,421$27 $55,000 $6,039$50,333 $134,000 $41,400$7,696,819 $125 $1,754,490$29 $55,000 $6,039$50,333 $134,000 $41,400$11,784,521 $130 $2,590,897$29 $55,000 $6,039$50,333 $134,000 $41,400$3,190,127 $140 $800,115$35 $50,333 $5,526$50,333 $134,000 $41,400$1,294,410 $237 $302,570$55 $55,000 $6,039$50,333 $134,000 $41,400$1,075,724 $314 $268,800$78 $55,000 $6,039$50,333 $134,000 $41,400$1,923,408 $171 $524,854$47 $45,667 $5,014$50,333 $134,000 $41,400$1,764,063 $180 $490,629$50 $55,000 $6,039$50,333 $134,000 $41,400$2,143,172 $161 $375,939$28 $55,000 $6,039$50,333 $134,000 $41,400$1,310,893 $233 $345,694$62 $55,000 $6,039$50,333 $134,000 $41,400$1,630,388 $190 $288,014$34 $55,000 $6,039$50,333 $134,000 $41,400$6,887,817 $123 $1,591,273$28 $41,000 $4,502$50,333 $134,000 $41,400$7,498,155 $125 $1,782,990$30 $50,333 $5,526$50,333 $134,000 $41,400$5,558,330 $127 $1,309,350$30 $55,000 $6,039$50,333 $134,000 $41,400$10,632,418 $122 $2,359,762$27 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$1,038,737 $337 $263,834$86 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $33,000 $3,623$50,333 $134,000 $41,400$2,602,934 $148 $640,398$36 $45,667 $5,014$50,333 $134,000 $41,400$3,402,354 $137 $849,714$34 $45,667 $5,014$50,333 $134,000 $41,400$1,739,384 $181 $307,601$32 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $16,407$1 $55,000 $6,039$50,333 $134,000 $41,400$1,244,872 $249 $286,033$57 $55,000 $6,039$50,333 $134,000 $41,400$1,287,199 $239 $262,612$49 $55,000 $6,039$50,333 $134,000 $41,400$1,484,428 $206 $394,991$55 $55,000 $6,039$50,333 $134,000 $41,400$1,513,313 $202 $420,353$56 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $45,667 $5,014$50,333 $134,000 $41,400$0$0$0$0 $37,667 $4,136$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (98 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLyondellPasadena B-1780Fabric Filterimprove FFTXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FFTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FFTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FFVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FFVAAmericanofMartinsville B02Cyclone: Singleadd FFVAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FFVAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FFVABassett Furniture BL2Cyclone: Multiple (Multiclone)add FFVABassettFiberboard BL2Cyclone: Singleadd FFVABCVaughanB1Cyclone: Multiple (Multiclone)add FFVABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FFVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FFVAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FFVASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FFVAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFVATGVaughanB1Cyclone: Multiple (Multiclone)add FFVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FFVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FFWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100 $25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$158,000 $56,100 $25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (99 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLyondellPasadena B-1780Fabric Filterimprove FFTXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FFTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FFTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FFVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FFVAAmericanofMartinsville B02Cyclone: Singleadd FFVAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FFVAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FFVABassett Furniture BL2Cyclone: Multiple (Multiclone)add FFVABassettFiberboard BL2Cyclone: Singleadd FFVABCVaughanB1Cyclone: Multiple (Multiclone)add FFVABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FFVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FFVAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FFVASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FFVAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFVATGVaughanB1Cyclone: Multiple (Multiclone)add FFVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FFVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FFWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (100 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator, General add FFTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXLyondellPasadena B-1780Fabric Filterimprove FFTXNorbordTexasNacogdochesCore McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXNorbordTexasNacogdochesSurface McConnellThermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FFTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FFTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FFVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FFVAAmericanofMartinsville B02Cyclone: Singleadd FFVAATCPanelsBabcock & Wilcox BoilerCyclone: Multiple (Multiclone)add FFVAATCPanelsCoen BurnerCollectors, Settling Chambers, Separators -Generaladd FFVABassett Furniture BL2Cyclone: Multiple (Multiclone)add FFVABassettFiberboard BL2Cyclone: Singleadd FFVABCVaughanB1Cyclone: Multiple (Multiclone)add FFVABearIslandPaperCoAshlandUnit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) add FFVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubber add FFVAGPBigIsland2703 PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), Thermal Oxidizer noneVAGreifBLR05Electrostatic PrecipitatornoneVASamMooreB002Cyclone: Multiple (Multiclone)add FFVASmurfitStoneWestpt PB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatornoneVAStanleyFurniture FB-1Cyclone: Multiple (Multiclone)add FFVAStanleyFurniture FB-2Cyclone: Multiple (Multiclone)add FFVATGVaughanB1Cyclone: Multiple (Multiclone)add FFVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FFVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FFVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FFWAEmeraldKalama U-2Collectors, Settling Chambers, Separators -GeneralnoneWAEmeraldKalama U-7Collectors, Settling Chambers, Separators -GeneralnoneTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$257,896 $126,321 $1,809,817 $578,129$257,896 $126,321 $4,332,958 $970,497$257,896 $126,321 $4,332,958 $960,893$257,896 $126,321 $4,332,958 $1,027,991$257,896 $126,321 $4,332,958 $980,604$257,896 $126,321 $4,332,958 $1,009,005$257,896 $126,321 $1,862,820 $559,706$227,729 $116,108 $227,729 $129,889$257,896 $126,321 $12,158,677 $2,711,741$257,896 $126,321 $12,158,677 $2,711,741$415,896 $182,421 $8,112,715 $1,936,911$415,896 $182,421 $12,200,417 $2,773,317$253,229 $125,808 $3,443,357 $925,923$257,896 $126,321 $1,552,306 $428,891$257,896 $126,321 $1,333,620 $395,121$248,563 $125,296 $2,171,971 $650,150$257,896 $126,321 $2,021,959 $616,950$257,896 $126,321 $2,401,068 $502,260$257,896 $126,321 $1,568,789 $472,015$257,896 $126,321 $1,888,284 $414,335$243,896 $124,783 $7,131,713 $1,716,057$253,229 $125,808 $7,751,385 $1,908,798$214,750 $111,661 $5,773,080 $1,421,011$415,896 $182,421 $11,048,314 $2,542,183$377,729 $171,330 $377,729 $171,330$224,396 $115,742 $224,396 $115,742$257,896 $126,321 $1,296,633 $390,155$368,396 $170,305 $368,396 $170,305$248,563 $125,296 $2,851,497 $765,694$248,563 $125,296 $3,650,917 $975,010$257,896 $126,321 $1,997,280 $433,922$232,396 $116,621 $232,396 $133,028$257,896 $126,321 $1,502,768 $412,354$257,896 $126,321 $1,545,095 $388,932$257,896 $126,321 $1,742,324 $521,312$257,896 $126,321 $1,771,209 $546,674$223,063 $115,596 $223,063 $115,596$215,063 $114,717 $215,063 $114,717Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (101 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$6,574,962 $123.12 $1,490,842 $27.92WAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$1,957,962 $169.23 $509,394 $44.03WAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBS$3,660,795 $24.38WALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalyst$11,989,636 $122.94 $2,537,737 $26.02WALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalyst$15,085,872 $126.84 $3,145,246 $26.44WALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controls$7,224,591 $122.34 $1,649,772 $27.94WAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FF$12,323,245 $124.45 $2,628,556 $26.55WAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FF$1,260,751 $245.44 $296,226 $57.67WIAlgomaB03No Equipmentadd FF$1,604,924 $192.98 $381,111 $45.83WIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controls$1,252,818 $247.43 $279,774 $55.26WIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF$7,685,717 $122.45 $1,741,852 $27.75WIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF$1,657,948 $188.28 $451,010 $51.22WILaminatedProducts Crestwood FurnaceFabric Filterimprove FF$1,629 $1.55WILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$7,834,123 $121.87 $1,635,711 $25.44WILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,927,567 $127.11 $1,057,866 $27.29WILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$7,834,123 $121.87 $1,635,711 $25.44WILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FF$4,927,567 $127.11 $1,056,965 $27.27WIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FF$10,229 $1.55WINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF$8,374,620 $122.14 $1,877,365 $27.38WINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF$8,697,553 $122.10 $1,944,823 $27.30WIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$7,634,484 $124.55 $1,739,538 $28.38WIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$4,265,161 $130.91 $1,027,131 $31.53WIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FF$5,621,102 $124.99 $1,293,987 $28.77Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (102 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBSWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalystWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalystWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controlsWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FFWIAlgomaB03No Equipmentadd FFWIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FFWIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FFWILaminatedProducts Crestwood FurnaceFabric Filterimprove FFWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FFWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACI$2,283,152 $15.20$89,228 $0.91 $411,305 $4.22Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (103 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBSWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalystWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalystWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controlsWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FFWIAlgomaB03No Equipmentadd FFWIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FFWIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FFWILaminatedProducts Crestwood FurnaceFabric Filterimprove FFWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FFWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation Catalyst$1,686,925 $18.90 $793,827 $8.89$1,880,391 $17.28 $924,220 $8.49$19,127 $0.18$19,127 $0.32$19,127 $3.78Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (104 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBSWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalystWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalystWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controlsWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FFWIAlgomaB03No Equipmentadd FFWIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FFWIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FFWILaminatedProducts Crestwood FurnaceFabric Filterimprove FFWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FFWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$6,574,962 $123 $1,490,842$28 $55,000 $6,039$50,333 $134,000 $41,400$1,957,962 $169 $509,394$44 $55,000 $6,039$50,333 $134,000 $41,400$3,660,795$24 $2,283,152$15 $37,667 $4,136$50,333 $134,000 $41,400$13,765,788 $143 $3,742,870$39 $15,667 $1,720$50,333 $134,000 $41,400$16,966,263 $144 $4,069,466$35 $33,000 $3,623$50,333 $134,000 $41,400$19,127$0$0$0 $6,333 $695$50,333 $134,000 $41,400$7,243,718 $123 $1,649,772$28 $14,333 $1,574$50,333 $134,000 $41,400$12,323,245 $124 $2,628,556$27 $28,333 $3,111$50,333$0$0$0$0 $55,000 $6,039$50,333 $134,000 $41,400$0$0$0$0 $42,333 $4,648$50,333 $134,000 $41,400$1,260,751 $245 $296,226$58 $55,000 $6,039$50,333 $134,000 $41,400$1,604,924 $193 $381,111$46 $50,333 $5,526$50,333 $134,000 $41,400$0$0$0$0 $47,000 $5,160$50,333 $134,000 $41,400$1,271,945 $251 $279,774$55 $55,000 $6,039$50,333 $134,000 $41,400$7,685,717 $122 $1,741,852$28 $36,333 $3,989$50,333 $134,000 $41,400$0$0$0$0 $11,000 $1,208$50,333 $134,000 $41,400$0$0$0$0 $1,667 $183$50,333 $134,000 $41,400$1,657,948 $188 $451,010$51 $55,000 $6,039$50,333 $134,000 $41,400$0$0 $1,629$2 $55,000 $6,039$50,333 $134,000 $41,400$7,834,123 $122 $1,635,711$25 $50,333 $5,526$50,333 $134,000 $41,400$4,927,567 $127 $1,057,866$27 $50,333 $5,526$50,333 $134,000 $41,400$7,834,123 $122 $1,635,711$25 $50,333 $5,526$50,333 $134,000 $41,400$4,927,567 $127 $1,056,965$27 $50,333 $5,526$50,333 $134,000 $41,400$0$0 $10,229$2 $55,000 $6,039$50,333 $134,000 $41,400$8,374,620 $122 $1,877,365$27 $23,667 $2,598$50,333$8,697,553 $122 $1,944,823$27 $45,667 $5,014$50,333$7,634,484 $125 $1,739,538$28 $55,000 $6,039$50,333 $134,000 $41,400$4,265,161 $131 $1,027,131$32 $55,000 $6,039$50,333 $134,000 $41,400$5,621,102 $125 $1,293,987$29 $50,333 $5,526$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (105 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBSWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalystWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalystWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controlsWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FFWIAlgomaB03No Equipmentadd FFWIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FFWIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FFWILaminatedProducts Crestwood FurnaceFabric Filterimprove FFWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FFWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$158,000 $56,100$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$158,000 $56,100$24,300 $5,600$158,000 $56,100$99,400$158,000 $56,100$158,000 $56,100$25,500 $9,700$25,500 $9,700$158,000 $56,100$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$158,000 $56,100$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$43,146 $14,660$158,000 $56,100$25,500 $9,700$43,146 $14,660$158,000 $56,100$25,500 $9,700$43,146 $14,660$158,000 $56,100$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (106 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBSWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalystWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalystWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controlsWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FFWIAlgomaB03No Equipmentadd FFWIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FFWIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FFWILaminatedProducts Crestwood FurnaceFabric Filterimprove FFWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FFWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (107 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWAGPCamasNo. 3 Power Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filter add PBSWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add ACI, add CO catalystWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd FF, add CO catalystWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), Wet ElectrostaticPrecipitator (General), Wet Impingement(General), Wet Scrubberadd advanced combustion controlsWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustion controlsWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubber add FFWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing SystemnoneWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, Electrostatic Precipitator noneWIAlgomaB02No Equipmentadd FFWIAlgomaB03No Equipmentadd FFWIAmericanAsphalt P01Fabric FilternoneWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustion controlsWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FFWIFoxValleyEnergy P10Fabric Filter, Flue Gas Desulfurization, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR) noneWIGPGreenBay2818 B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR) noneWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FFWILaminatedProducts Crestwood FurnaceFabric Filterimprove FFWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet Electrostatic Precipitator,Generaladd FFWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filter improve FFWINSPWAshlandB20Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWINSPWAshlandB21Dry Electrostatic Granular Filter, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FFWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubber add FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$415,896 $182,421 $6,990,858 $1,673,263$257,896 $126,321 $2,215,858 $635,715$354,217 $161,757 $4,015,012 $2,444,909$307,917 $253,142 $14,073,705 $3,996,012$325,250 $155,645 $17,291,513 $4,225,111$298,583 $152,717 $317,710 $152,717$174,083 $107,196 $7,417,801 $1,756,967$54,083 $67,333 $12,377,328 $2,695,889$189,250 $101,961 $189,250 $101,961$377,729 $171,330 $377,729 $171,330$257,896 $126,321 $1,518,647 $422,546$253,229 $125,808 $1,858,153 $506,919$224,396 $115,742 $224,396 $115,742$257,896 $126,321 $1,529,841 $406,095$196,083 $109,611 $7,881,800 $1,851,463$346,396 $167,890 $346,396 $167,890$179,063 $110,765 $179,063 $110,765$257,896 $126,321 $1,915,844 $577,331$232,396 $116,621 $232,396 $118,250$253,229 $125,808 $8,087,353 $1,761,520$253,229 $125,808 $5,180,796 $1,183,675$253,229 $125,808 $8,087,353 $1,761,520$253,229 $125,808 $5,180,796 $1,182,774$232,396 $116,621 $232,396 $126,850$250,563 $137,580 $8,625,182 $2,014,945$272,563 $139,996 $8,970,115 $2,084,819$415,896 $182,421 $8,050,380 $1,921,959$257,896 $126,321 $4,523,057 $1,153,452$210,083 $111,148 $5,831,185 $1,405,135Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (108 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Add Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF$7,636,418 $123.92 $1,756,486 $28.50WIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$13,067,919 $129.12 $2,852,409 $28.18WIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$3,760,461 $134.11 $926,557 $33.04WIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$3,760,461 $134.11 $926,557 $33.04WVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FF$1,746,365 $181.52 $493,627 $51.31WVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FF$1,746,365 $181.52 $493,627 $51.31WVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF$7,315,800 $124.62 $1,659,103 $28.26WVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$2,362,802 $154.56 $630,927 $41.27WVKoppersFollansbee Boiler #2No Equipmentadd FF$1,936,484 $170.38 $532,485 $46.85WVKoppersFollansbee Boiler #3No Equipmentadd FF$1,754,315 $180.21 $489,252 $50.26WVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF$4,422,260 $129.29 $1,052,871 $30.78WVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF$5,434,244 $126.95 $1,209,153 $28.25WVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF$5,434,244 $126.95 $1,209,153 $28.25Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (109 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FFWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FFWVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFWVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVKoppersFollansbee Boiler #2No Equipmentadd FFWVKoppersFollansbee Boiler #3No Equipmentadd FFWVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACITable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (110 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FFWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FFWVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFWVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVKoppersFollansbee Boiler #2No Equipmentadd FFWVKoppersFollansbee Boiler #3No Equipmentadd FFWVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AdvancedCombustionControlsSNCRCO Oxidation CatalystTable 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (111 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FFWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FFWVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFWVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVKoppersFollansbee Boiler #2No Equipmentadd FFWVKoppersFollansbee Boiler #3No Equipmentadd FFWVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFAnnual StackTestAdd COCEMSAdd COCEMSTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls Subtotals Initial Stack Test$7,636,418 $124 $1,756,486$29 $55,000 $6,039$50,333 $134,000 $41,400$13,067,919 $129 $2,852,409$28 $55,000 $6,039$50,333 $134,000 $41,400$3,760,461 $134 $926,557$33 $55,000 $6,039$50,333 $134,000 $41,400$3,760,461 $134 $926,557$33 $55,000 $6,039$50,333 $134,000 $41,400$1,746,365 $182 $493,627$51 $55,000 $6,039$50,333 $134,000 $41,400$1,746,365 $182 $493,627$51 $55,000 $6,039$50,333 $134,000 $41,400$7,315,800 $125 $1,659,103$28 $55,000 $6,039$50,333 $134,000 $41,400$2,362,802 $155 $630,927$41 $50,333 $5,526$50,333 $134,000 $41,400$1,936,484 $170 $532,485$47 $55,000 $6,039$50,333 $134,000 $41,400$1,754,315 $180 $489,252$50 $55,000 $6,039$50,333 $134,000 $41,400$4,422,260 $129 $1,052,871$31 $55,000 $6,039$50,333 $134,000 $41,400$5,434,244 $127 $1,209,153$28 $55,000 $6,039$50,333 $134,000 $41,400$5,434,244 $127 $1,209,153$28 $55,000 $6,039$50,333 $134,000 $41,400Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (112 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FFWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FFWVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFWVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVKoppersFollansbee Boiler #2No Equipmentadd FFWVKoppersFollansbee Boiler #3No Equipmentadd FFWVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFACI MonitoringCostsMonitoringSystemOpacityMonitoringTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Bag LeakDetection SystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$158,000 $56,100$25,500 $9,700$43,146 $14,660$158,000 $56,100$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660$25,500 $9,700$43,146 $14,660Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (113 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FFWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FFWVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFWVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVKoppersFollansbee Boiler #2No Equipmentadd FFWVKoppersFollansbee Boiler #3No Equipmentadd FFWVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTAC($/yr)TCI($)TAC($/yr)TAC($/yr)Annaul Visual EmissionsTest of Ash Handling$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989$1,000 $250 $200$2,989Table 12C. Energy Recovery Units: Alternative Approach Costs to Meet MACT Floor (114 of 144)Appendix CAKBelugaRiverProductionMech Shop Used OilFacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FFWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumed tohave no equipment.add FFWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumed tohave no equipment.add FFWVGPMtHopeOSB 5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FFWVJELD-WENCraigsville Wood Fired Boiler Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVKoppersFollansbee Boiler #2No Equipmentadd FFWVKoppersFollansbee Boiler #3No Equipmentadd FFWVWeyerhaeuserBuckhannon001-01 Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FFWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FFTCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring,and RecordkeepingSubtotals$415,896 $182,421 $8,052,314 $1,938,906$415,896 $182,421 $13,483,815 $3,034,830$257,896 $126,321 $4,018,357 $1,052,877$257,896 $126,321 $4,018,357 $1,052,877$257,896 $126,321 $2,004,261 $619,947$257,896 $126,321 $2,004,261 $619,947$257,896 $126,321 $7,573,696 $1,785,424$253,229 $125,808 $2,616,031 $756,735$257,896 $126,321 $2,194,380 $658,806$257,896 $126,321 $2,012,211 $615,573$257,896 $126,321 $4,680,156 $1,179,192$257,896 $126,321 $5,692,140 $1,335,474$257,896 $126,321 $5,692,140 $1,335,474$1,647,468,372 $419,935,874Table 13D. Incinerators: Alternative Approach Costs to Meet MACT Floor (115 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCR$8,608 $0.73 $983,856 $83.04 $192,025 $16.21CAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $507,805 $42.86$983,856 $83.04 $232,196 $19.60CAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $509,011 $42.96$983,856 $83.04 $232,331 $19.61CAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $505,235 $42.64$983,856 $83.04 $231,130 $19.51CORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $349,396 $29.49$983,856 $83.04 $179,243 $15.13CTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofit$1,945,979 $164.24 $505,859 $42.69ILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $347,811 $29.35 $983,856 $83.04 $178,923 $15.10ILF&MStateBankIncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $348,445 $29.41$983,856 $83.04 $179,050 $15.11ILFlintHillsResourcesHB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCR$1,937 $0.36ILFlintHillsResourcesMB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCR$1,291 $0.06ILFlintHillsResourcesNB-800Fabric FilterImprove FF, add ACI, add SNCR$8,608 $2.10ILPolyOne CE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $347,653 $29.34 $983,856 $83.04 $178,891 $15.10INCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCR$1,945,979 $164.24 $502,877 $42.44$983,856 $83.04 $230,522 $19.46LAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCR$1,598,098 $186.61 $406,102 $47.42NCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCR$945,015 $84.19 $227,692 $20.29NEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCR$1,945,979 $164.24 $361,749 $30.53NJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCR$8,608 $3.01 $424,781 $148.57 $98,766 $34.54OKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $347,621 $29.34$983,856 $83.04 $178,884 $15.10PAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $613,571 $51.78$983,856 $83.04 $227,986 $19.24PASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCR$8,608 $0.73SCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCR$1,197,186 $250.55 $377,222 $78.95TXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$902,490 $452.22 $285,932 $143.28$371,084 $185.94 $101,115 $50.67TXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubber$7,708,561 $116.34 $2,476,712 $37.38$4,367,840 $65.92 $978,960 $14.77TXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit$1,945,979 $164.24 $545,118 $46.01$983,856 $83.04 $217,025 $18.32TXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit$946,634 $392.39 $292,676 $121.32$397,007 $164.56 $104,993 $43.52VATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$1,945,979 $164.24 $356,371 $30.08$983,856 $83.04 $180,572 $15.24WABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCR$926,248 $417.23 $182,354 $82.14$385,035 $173.44 $76,106 $34.28WVDuPontWashingtonWorks T7IMEWet scrubberadd FF$1,945,979 $164.24 $619,505 $52.28FacilityIDUnitIDImprove Fabric FilterPerformanceExisting Control Device Consolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberTable 13D. Incinerators: Alternative Approach Costs to Meet MACT Floor (116 of 144)Appendix CAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$25,190 $2.13 $57,473 $4.85 $603,260 $50.91 $150,644 $12.71$25,190 $2.13 $127,733 $10.78 $603,260 $50.91 $197,115 $16.64$25,190 $2.13 $128,608 $10.85 $603,260 $50.91 $197,796 $16.69$25,190 $2.13 $125,869 $10.62 $603,260 $50.91 $195,580 $16.51$25,190 $2.13 $12,827 $1.08 $603,260 $50.91 $107,587 $9.08$25,190 $2.13 $126,513 $10.68 $603,260 $50.91 $196,040 $16.55$25,190 $2.13 $11,676 $0.99 $603,260 $50.91 $107,265 $9.05$25,190 $2.13 $12,136 $1.02 $603,260 $50.91 $106,954 $9.03$15,660 $2.92 $94,303 $17.58 $302,739 $56.42 $122,036 $22.74$35,065 $1.71 $328,121 $15.96 $1,007,185 $48.98 $485,217 $23.60$13,312 $3.25 $53,796 $13.14$25,190 $2.13 $11,561 $0.98 $603,260 $50.91 $106,500 $8.99$25,190 $2.13 $124,120 $10.48$20,731 $2.42 $89,909 $10.50 $450,996 $52.66 $276,753 $32.32$24,385 $2.17 $163,806 $14.59 $574,310 $51.17 $260,898 $23.24$25,190 $2.13 $21,802 $1.84$10,734 $3.75 $40,190 $14.06 $186,558 $65.25 $56,623 $19.80$25,190 $2.13 $11,538 $0.97 $603,260 $50.91 $106,566 $8.99$25,190 $2.13 $204,759 $17.28 $603,260 $50.91 $272,984 $23.04$14,608 $3.06 $34,428 $7.21$8,651 $4.33 $50,941 $25.53 $146,535 $73.43 $78,855 $39.51$25,190 $2.13 $155,050 $13.09 $603,260 $50.91 $220,837 $18.64$9,694 $4.02 $54,943 $22.77 $165,857 $68.75 $60,845 $25.22$25,190 $2.13 $17,890 $1.51 $603,260 $50.91 $111,506 $9.41$9,222 $4.15 $12,963 $5.84 $156,934 $70.69 $33,389 $15.04Add ACIAdd Afterburner RetrofitTable 13D. Incinerators: Alternative Approach Costs to Meet MACT Floor (117 of 144)Appendix CAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)$671,235 $56.65 $74,715 $6.31 $2,283,541 $193 $483,464 $41$204,087 $17.22 $25,513 $2.15 $3,762,372 $318 $1,090,363 $92$204,087 $17.22 $25,537 $2.16 $3,762,372 $318 $1,093,283 $92$204,087 $17.22 $25,462 $2.15 $3,762,372 $318 $1,083,276 $91$152,249 $12.85 $16,693 $1.41 $3,710,534 $313 $665,746 $56$1,648 $0.14 $2,574,429 $217 $830,060 $70$726,875 $61.35 $79,521 $6.71 $4,285,161 $362 $725,197 $61$48,289 $4.08 $5,301 $0.45 $3,606,574 $304 $651,887 $55$544,224 $101.43 $64,367 $12.00 $862,622 $161 $282,643$53$1,291,498 $62.81 $146,893 $7.14$2,333,747 $113 $961,523$47$466,937 $114.09 $55,906 $13.66$480,249 $117 $118,310$29$267,718 $22.59 $29,290 $2.47$3,826,003 $323 $673,895$57$346,631 $29.25 $41,017 $3.46$3,301,657 $279 $898,536$76$2,072,290 $241.98 $230,529 $26.92$4,142,114 $484 $1,003,292$117$613,483 $54.66 $72,723 $6.48$2,157,193 $192 $725,118$65$113,584 $9.59 $12,709 $1.07$2,084,753 $176 $396,260$33$486,459 $170.15 $56,396 $19.73$1,108,532 $388 $260,583$91$204,087 $17.22 $22,328 $1.88$3,762,372 $318 $666,938$56$723,203 $61.04 $84,537 $7.13$4,281,488 $361 $1,403,837$118$266,523 $22.49 $31,126 $2.63$266,523$22 $39,734$3$613,483 $128.39 $72,492 $15.17 $1,138 $0.24 $1,825,277 $382 $485,281$102$907,265 $454.62 $104,831 $52.53$2,336,025 $1,171 $621,674$312$12,076,401 $182 $3,455,672$52$3,558,285 $300 $1,138,031$96$1,519,192 $630 $513,457$213$214,910 $18.14 $23,686 $2.00$3,773,195 $318 $690,025$58$435,371 $196.11 $48,579 $21.88$1,912,809 $862 $353,390$159$1,945,979 $164 $619,505$52Add CausticAdd SNCRControls SubtotalsTable 13D. Incinerators: Alternative Approach Costs to Meet MACT Floor (118 of 144)Appendix CAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsAnnualStack TestACIMonitoringCostsAnnual ControlDeviceInspectionTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)$55,000 $6,039 $14,333 $24,300 $5,600 $2,200 $10,300 $3,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600 $5,900 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$20,333 $2,232 $14,333 $25,500 $9,700$5,800$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$45,667 $5,014 $14,333$8,800 $10,300 $3,200$1,000$41,000 $4,502 $14,333$9,300 $10,300 $3,200$1,000$41,000 $4,502 $14,333$8,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$45,667 $5,014 $14,333 $25,500 $9,700 $24,300 $5,600 $5,600 $10,300 $3,200$1,000$37,667 $4,136 $14,333 $25,500 $9,700$5,400 $10,300 $3,200$1,000$37,667 $4,136 $14,333$24,300 $5,600 $10,100 $10,300 $3,200$1,000$41,000 $4,502 $14,333 $25,500 $9,700$500 $10,300 $3,200$1,000$33,000 $3,623 $14,333$24,300 $5,600 $5,800 $10,300 $3,200$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600$0 $10,300 $3,200$1,000$20,333 $2,232 $14,333 $25,500 $9,700$9,800 $10,300 $3,200$1,000$23,667 $2,598 $14,333$10,300 $3,200$1,000$15,667 $1,720 $14,333 $25,500 $9,700$9,800 $10,300 $3,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $9,800 $10,300 $3,200$1,000$23,667 $2,598 $14,333 $25,500 $9,700 $24,300 $5,600$1,000$42,333 $4,648 $14,333 $25,500 $9,700 $24,300 $5,600 $7,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $9,300$1,000$55,000 $6,039 $14,333 $25,500 $9,700 $24,300 $5,600 $300 $10,300 $3,200$1,000$50,333 $5,526 $14,333 $25,500 $9,700 $24,300 $5,600 $1,800 $10,300 $3,200$1,000$19,000 $2,086 $14,333 $25,500 $9,700$1,000Initial Stack TestWet ScrubberMonitoring SystemBag Leak DetectionSystemSNCR MonitoringSystemTable 13D. Incinerators: Alternative Approach Costs to Meet MACT Floor (119 of 144)Appendix CAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$250 $200 $2,989 $89,850 $35,561 $2,373,391 $519,025$250 $200 $2,989 $110,683 $48,348 $3,873,056 $1,138,711$250 $200 $2,989 $115,350 $48,961 $3,877,722 $1,142,244$250 $200 $2,989 $115,350 $48,861 $3,877,722 $1,132,137$250 $200 $2,989 $115,350 $43,061 $3,825,884 $708,806$250 $200 $2,989 $46,083 $36,254 $2,620,512 $866,315$250 $200 $2,989 $115,350 $43,061 $4,400,511 $768,257$250 $200 $2,989 $115,350 $43,061 $3,721,924 $694,948$250 $200 $2,989 $56,217 $35,536 $918,839 $318,179$250 $200 $2,989 $51,550 $35,523 $2,385,297 $997,046$250 $200 $2,989 $51,550 $35,023 $531,799 $153,333$250 $200 $2,989 $115,350 $43,061 $3,941,353 $716,955$250 $200 $2,989 $106,017 $47,636 $3,407,673 $946,172$250 $200 $2,989 $73,717 $40,957 $4,215,831 $1,044,250$250 $200 $2,989 $72,517 $41,557 $2,229,710 $766,675$250 $200 $2,989 $77,050 $36,423 $2,161,803 $432,684$250 $200 $2,989 $67,850 $36,745 $1,176,382 $297,328$250 $200 $2,989 $115,350 $43,061 $3,877,722 $709,998$250 $200 $2,989 $56,383 $43,454 $4,337,872 $1,447,291$250 $200 $2,989 $34,217 $24,320 $300,739 $64,054$250 $200 $2,989 $51,717 $42,942 $1,876,994 $528,223$250 $200 $2,989 $110,683 $52,348 $2,446,708 $674,022$250 $200 $2,989 $73,717 $36,420 $12,150,118 $3,492,092$250 $200 $2,989 $92,383 $45,670 $3,650,669 $1,183,701$250 $200 $2,989 $100,383 $48,648 $1,619,576 $562,105$250 $200 $2,989 $115,350 $43,361 $3,888,545 $733,385$250 $200 $2,989 $110,683 $44,348 $2,023,492 $397,738$250 $200 $2,989 $44,750 $30,308 $1,990,729 $649,813$87,702,573 $23,085,488Testing, Monitoring, andRecordkeeping SubtotalsTotal Control and MonitoringCostsAnnaul Visual EmissionsTest of Ash HandlingTable 13D. Incinerators: Alternative Approach Costs to Meet MACT Floor (120 of 144)Appendix CAKOITMooseCreekINC1Baghouse, Thermal Oxidizerimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 1Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 2Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCAArmtecdefenseScrap incinerator 3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCORoundupStationSmart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRCTPfizerFB-IN-01VENTURI SCRUBBER,TRAY TOWER SCRUBBER,Wet ESPadd FF, add caustic, add ACI, afterburnerretrofitILElastec Smart AshNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILF&MStateBank IncineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRILFlintHillsResources HB-2301Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources MB-1012Fabric Filterimprove FF, add ACI, afterburner retrofit,add SNCRILFlintHillsResources NB-800Fabric FilterImprove FF, add ACI, add SNCRILPolyOneCE4No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRINCovanceLabsGreenfield 241-1ANo Equipmentadd FF, add packed bed scrubber, add ACI,add SNCRLAShellChemicalF-T701Wet Scrubber and WetElectrostatic Precipitatoradd FF, add ACI, afterburner retrofit, addSNCRNCGlaxoSmithKlineMWI-2Dry Scrubbing (General),Fabric Filteradd packed bed scrubber, add ACI,afterburner retrofit, add SNCRNEGreatDaneINCINERATORUnknownadd FF, add ACI, add SNCRNJNovartis34Dry Scrubbing (General),Fabric Filterimprove FF, add packed bed scrubber, addACI, afterburner retrofit, add SNCROKPioneerTelephone MS200Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPAAshlandNevilleIsland PR TOXNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRPASmithKlineBeecham 003Fabric Filter, VenturiScrubberimprove FF, add SNCRSCEastmanColombia 1560-0008, ID #15Wet Scrubberadd caustic, add FF, add ACI, add SNCRTXBASFFreeportIN-4702No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRTXBASFFreeportIN-5500No Equipmentadd FF, packed bed scrubberTXReichholdThermal OxidizerNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofitTXSterlingChemTexasCity 53H3Unknownadd FF, add packed bed scrubber, add ACI,afterburner retrofitVATransInd50825No Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWABoeingDevelopmentalCenter9-67 data-destroyincineratorNo Equipmentadd FF, add packed bed scrubber, add ACI,afterburner retrofit, add SNCRWVDuPontWashingtonWorks T7IMEWet scrubberadd FFFacilityIDUnitID Existing Control Device Consolidated MACT ControlsCost toOperateIncineratorAnnualizedIncineratorCostCost toLandfillCost to haulto MWCLandfillOptionTotal CostMWCOptionTotal Cost($/yr) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr)$95,768 $36,832 $53,248 $83,850 -$5,688 $24,914$87,630 $10,335 $8,056 $12,686 -$69,239 -$64,610$88,145 $10,335 $8,116 $12,781 -$69,694 -$65,029$86,532 $10,335 $7,927 $12,482 -$68,271 -$63,715$10,203 $9,241 $48$75 -$915 -$887$137,388 $29,669 $82,264 $129,541 -$25,455 $21,822$53,200 $40,080 $321 $506 -$12,799 -$12,614$9,989 $9,241 $2$2 -$747 -$746$186,403 $29,474 $122,819 $193,403 -$34,110 $36,474$601,833 $73,633 $1,015,077 $1,598,443 $486,877 $1,070,243$166,908 $25,041 $85,716 $134,978 -$56,150 -$6,889$22,806 $13,827 $15$24 -$8,964 -$8,955$101,449 $18,226 $27,319 $43,020 -$55,903 -$40,203$934,173 $121,131 $1,792,081 $2,821,992 $979,039 $2,008,949$232,338 $33,476 $188,538 $296,891 -$10,325 $98,028$12,986 $9,241 $179 $282 -$3,566 -$3,463$125,397 $26,157 $62,176 $97,909 -$37,064 -$1,331$19,216 $10,335 $6$10 -$8,875 -$8,872$266,268 $39,865 $266,765 $420,075 $40,362 $193,672$66,666 $13,761 $9,351 $14,726 -$43,554 -$38,180$224,635 $33,476 $180,790 $284,690 -$10,370 $93,530$357,911 $50,694 $461,420 $726,599 $154,203 $419,382$853,410 $86,809 $1,585,114 $2,496,080 $818,513 $1,729,479$157,512 $28,719 $95,503 $150,388 -$33,290 $21,595$182,024 $26,620 $104,212 $164,102 -$51,192 $8,698$23,572 $10,925 $504 $794 -$12,143 -$11,853$58,016 $23,242 $14,348 $22,594 -$20,425 -$12,179$265,634 $39,120 $261,417 $411,654 $34,903 $185,140Table 13E. Small, Remote Units: Alternative Approach Costs to Meet MACT Floor (121 of 144)Appendix CTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)AKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACI$5,622 $5.78 $4,345 $4.47 $794,179 $816.25 $141,686 $145.62AKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $2,893 $2.97 $794,179 $816.25 $135,528 $139.29AKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $9,804 $10.08 $794,179 $816.25 $164,840 $169.42AKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACI$5,622 $5.78 $3,909 $4.02 $794,179 $816.25 $139,836 $143.72AKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $5,940 $6.11 $794,179 $816.25 $148,453 $152.58AKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI,afterburner retrofit$5,622$5.78 $10,829 $11.13$794,179$816.25 $164,836 $169.42 $99,129 $101.88 $20,964 $21.55AKCoeurIncineratorNo Equipmentadd FF, add ACI$5,622 $5.78 $8,636 $8.88 $794,179 $816.25 $159,286 $163.71AKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACI $5,622$5.78 $6,119 $6.29$794,179$816.25 $149,212 $153.36AKEntechAlaskaIncin # 1No Equipmentadd FF, add ACI$5,622 $5.78 $5,810 $5.97 $794,179 $816.25 $147,900 $152.01AKFairbanksMaintenance FMF Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $5,940 $6.11 $794,179 $816.25 $148,453 $152.58AKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACI$5,622 $5.78 $5,940 $6.11 $794,179 $816.25 $148,453 $152.58AKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofit$99,129 $101.88 $24,048 $24.72AKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACI$5,622 $5.78 $15,281 $15.71AKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACI$5,622 $5.78 $14,437 $14.84 $794,179 $816.25 $184,493 $189.62AKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACI$5,622 $5.78 $6,298 $6.47 $794,179 $816.25 $149,972 $154.14AKUOCCTradingBay R-H-0800No Equipmentadd FF, add ACI$5,622 $5.78 $3,808 $3.91 $794,179 $816.25 $139,408 $143.28AKXTOEnergyINCINERATORNo Equipmentadd FF, add ACI$5,622$5.78 $4,182 $4.30$794,179$816.25 $140,996 $144.91Existing ControlDeviceFacilityIDUnitIDConsolidated MACTControlsAdd ACIAdd Fabric FilterAdd Afterburner RetrofitTable 13E. Small, Remote Units: Alternative Approach Costs to Meet MACT Floor (122 of 144)Appendix CAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI,afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsAnnualStackTestACIMonitoringCostsAnnual ControlDeviceInspectionTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$799,801 $822 $146,032 $150 $55,000 $6,039 $14,333 $25,500 $9,700 $600$1,000 $250 $200$799,801 $822 $138,421 $142 $55,000 $6,039 $14,333 $25,500 $9,700 $200$1,000 $250 $200$799,801 $822 $174,644 $179 $55,000 $6,039 $14,333 $25,500 $9,700 $2,600$1,000 $250 $200$799,801 $822 $143,745 $148 $55,000 $6,039 $14,333 $25,500 $9,700 $500$1,000 $250 $200$799,801 $822 $154,393 $159 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$898,930 $924 $196,629 $202 $11,000 $1,208 $14,333 $25,500 $9,700 $2,600$1,000 $250 $200$799,801 $822 $167,922 $173 $11,000 $1,208 $14,333 $25,500 $9,700 $2,100$1,000 $250 $200$799,801 $822 $155,331 $160 $55,000 $6,039 $14,333 $25,500 $9,700 $1,300$1,000 $250 $200$799,801 $822 $153,710 $158 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$799,801 $822 $154,393 $159 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$799,801 $822 $154,393 $159 $55,000 $6,039 $14,333 $25,500 $9,700 $1,100$1,000 $250 $200$99,129 $102 $24,048$25 $6,333 $695 $14,333$1,000 $250 $200$0 $0 $0$0 $2,500 $274 $14,333$250 $200$0 $0 $0$0 $55,000 $6,039 $14,333$250 $200$5,622 $6 $15,281$16 $19,000 $2,086 $14,333$5,100$1,000 $250 $200$799,801 $822 $198,930 $204 $55,000 $6,039 $14,333 $25,500 $9,700 $4,200$1,000 $250 $200$799,801 $822 $156,270 $161 $55,000 $6,039 $14,333 $25,500 $9,700 $1,300$1,000 $250 $200$799,801 $822 $143,216 $147 $55,000 $6,039 $14,333 $25,500 $9,700 $500$1,000 $250 $200$799,801 $822 $145,178 $149 $55,000 $6,039 $14,333 $25,500 $9,700 $600$1,000 $250 $200Initial Stack TestControls SubtotalsBag LeakDetectionSystemAnnaul VisualEmissions Test ofAsh HandlingTable 13E. Small, Remote Units: Alternative Approach Costs to Meet MACT Floor (123 of 144)Appendix CAKAlyeskaPumpStation535-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation6PS6 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation7PS7 Smart AshNo Equipmentadd FF, add ACIAKAlyeskaPumpStation737-IN-1No Equipmentadd FF, add ACIAKAlyeskaPumpStation9PS9 Smart AshNo Equipmentadd FF, add ACIAKChugachElectricBelugaEU No. 9No Equipmentadd FF, add ACI,afterburner retrofitAKCoeurIncineratorNo Equipmentadd FF, add ACIAKCookInletPipeline-DriftRiverDrift River TerminalIncineratorNo Equipment add FF, add ACIAKEntechAlaskaIncin # 1No Equipmentadd FF, add ACIAKFairbanksMaintenanceFMF Smart AshNo Equipmentadd FF, add ACIAKGlenallenResponseBaseGRB Smart AshNo Equipmentadd FF, add ACIAKHeclaGreensCreekJuneauConsumat IncineratorNo Equipmentafterburner retrofitAKKuparukCentral ProductionH-250 (EU 35)No EquipmentnoneAKKuparukCentral ProductionH-347 (EU 36)No EquipmentnoneAKPioneerNRI-5 incineratorNo Equipmentadd ACIAKTeckComincoAlaskaIncRedDogMine MI-2No Equipmentadd FF, add ACIAKTeckComincoAlaskaIncRedDogMine MI-3No Equipmentadd FF, add ACIAKUOCCTradingBayR-H-0800No Equipmentadd FF, add ACIAKXTOEnergyINCINERATORNo Equipmentadd FF, add ACIExisting ControlDeviceFacilityIDUnitIDConsolidated MACTControlsReporting andRecordkeepingCost toOperateIncineratorAnnualizedIncineratorCostCost toLandfillLandfillOptionTotal CostTAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)($/yr) ($/yr)($/yr)($/yr)$2,989 $80,750 $34,861 $880,551 $180,892 $55,710 $17,000 $2,866 -$35,844$2,989 $80,750 $34,461 $880,551 $172,882$9,989 $9,241 $90 -$658$2,989 $80,750 $36,861 $880,551 $211,504 $101,474 $17,000 $11,603 -$72,871$2,989 $80,750 $34,761 $880,551 $178,506 $12,994 $9,241 $361 -$3,392$2,989 $80,750 $35,361 $880,551 $189,753 $13,001 $9,241 $903 -$2,857$2,989 $36,750 $32,030 $935,680 $228,659 $101,518 $17,000 $11,603 -$72,915$2,989 $36,750 $31,530 $836,551 $199,452 $101,533 $17,000 $15,849 -$68,684$2,989 $80,750 $35,561 $880,551 $190,892 $101,548 $17,000 $2,853 -$81,695$2,989 $80,750 $35,361 $880,551 $189,071 $101,562 $17,000 $5,211 -$79,352$2,989 $80,750 $35,361 $880,551 $189,753 $13,036 $9,241 $903 -$2,892$2,989 $80,750 $35,361 $880,551 $189,753 $13,044 $9,241 $903 -$2,900$2,989 $6,583 $19,217 $105,712 $43,265 $101,607 $17,000 $6,496 -$78,111$2,989 $2,750 $17,796$2,750 $17,796 $101,622 $17,000 $165,458 $80,837$2,989 $55,250 $23,561 $55,250 $23,561 $101,636 $17,000 $124,302 $39,666$2,989 $19,250 $25,708 $24,872 $40,989 $101,651 $17,000 $11,411 -$73,240$2,989 $80,750 $38,461 $880,551 $237,391 $101,666 $17,000 $57,055 -$27,611$2,989 $80,750 $35,561 $880,551 $191,831 $101,681 $17,000 $9,987 -$74,694$2,989 $80,750 $34,761 $880,551 $177,977 $101,696 $17,000 $1,003 -$83,692$2,989 $80,750 $34,861 $880,551 $180,039 $101,710 $17,000 $1,086 -$83,625$13,407,984 $3,033,965Testing, Monitoring, andRecordkeepingSubtotalsTotal Control and MonitoringCosts

# Table 14. Alternative Approach Best Compliance Options By Unit (124 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr)

SCDixieNarco 47 Air Curtain

Incinerator No Equipment $2,500 $0 $2,500

SCIFCOSystems Incinerator Air Curtain

Incinerator Unknown $2,500 $0 $2,500

SCTri-CountyPallet Refractory lined

pit burner Air Curtain

Incinerator Unknown $2,500 $0 $2,500

FLAscend CP-L Burn-off oven No Equipment afterburner retrofit, add

SNCR $558,733 $93,681 $107,818 $558,733 $93,681

FLAscend CP-S Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $96,335 $102,751 $566,733 $96,335

FLAscend HE140A Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $92,651 $113,263 $566,733 $92,651

FLAscend HE140B Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,539 $113,263 $566,733 $91,539

FLAscend HE140C Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,486 $113,263 $566,733 $91,486

FLAscend HE140D Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,486 $113,263 $566,733 $91,486

FLAscend HE171A Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $91,559 $99,904 $566,733 $91,559

FLAscend HE171B Burn-off oven No Equipment afterburner retrofit, add

SNCR $566,733 $92,672 $99,904 $566,733 $92,672

GAGreat Dane Trailers PYROLYSIS

OVEN - PO Burn-off oven Afterburner - Incinomite

J81A-3 (Natural Gas) afterburner retrofit, add

SNCR, add FF $1,414,105 $241,440 $117,031 $0 $117,031

IACNHAmerica INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $247,821 $113,434 $0 $113,434

IACNHAmerica INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $248,934 $113,434 $0 $113,434

INWabashNational855 BO Burn-off oven No Equipment add FF, add packed bed

scrubber $1,245,997 $246,811 $114,148 $0 $114,148

KSCNHWichita Ace Burn-off

Oven Burn-off oven Unknown add SNCR, add FF $1,266,855 $242,293 $105,756 $0 $105,756

KYCooperStandard SN-17 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $308,905 $83,320 $0 $83,320

NDCNHAmerica INC-1 Burn-off oven No Equipment add SNCR, add FF 

# $1,266,855 $268,835 $102,016 $0 $102,016

NECNHAmericaGrandIsl

and 7996 Burn-off oven No Equipment add FF, add packed bed

scrubber, add SNCR $2,156,713 $424,334 $99,875 $0 $99,875

OHWhirlpoolClyde N001 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $788,423 $188,976 $97,677 $0 $97,677

OHWhirlpoolClyde N002 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde N003 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde N004 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde P021 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde P023 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

OHWhirlpoolClyde P025 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $802,423 $190,513 $97,677 $0 $97,677

PACNHAmericaNewHoll

and INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $258,526 $108,296 $0 $108,296

PACNHAmericaNewHoll

and INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,414,105 $259,639 $108,296 $0 $108,296

SCCryovac FB01 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,414,105 $253,768 $110,579 $0 $110,579

SCINVISTACamdenPlan

t Unit ID 19 -

Lindberg Burn-off oven Afterburner none $33,250 $21,145 $103,443 $33,250 $21,145

SCINVISTASpartanburg EU39a -

Polyester Burn

Off Oven #1 Burn-off oven Unknown afterburner retrofit $149,166 $43,331 $105,756 $149,166 $43,331

SCINVISTASpartanburg EU39b -

Polyester Burn

Off Oven #2 Burn-off oven Unknown afterburner retrofit $166,499 $44,122 $105,756 $166,499 $44,122

SCINVISTASpartanburg EU39c -

Polyester Burn

Off Oven #3 Burn-off oven Unknown afterburner retrofit $166,499 $45,234 $105,756 $166,499 $45,234

TNVolvoPenta Pyrolysis Oven 1 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,414,105 $239,198 $117,573 $0 $117,573

TNVolvoPenta Pyrolysis Oven 2 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,414,105 $240,310 $117,573 $0 $117,573

TXMadix Building A - Burn

# off Oven Burn-off oven No Equipment none $55,250 $23,561 $115,111 $55,250 $23,561

TXMadix Building C - Burn

# off Oven Burn-off oven No Equipment none $37,917 $21,657 $112,506 $37,917 $21,657

VANewportNewsShipbuil

dingDryDock Motor Winding

Burnout Oven B64 Burn-off oven Thermal Oxidizer afterburner retrofit, add

SNCR, add FF $1,414,105 $239,049 $117,644 $0 $117,644 MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

# Table 14. Alternative Approach Best Compliance Options By Unit (125 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

VAQuadrantEPP Controlled

Pyrolysis

Cleaning

Furnace Burn-off oven Unknown afterburner retrofit $149,166 $43,331 $86,495 $149,166 $43,331

ALCemexDemopolis KILN #1 Cement Kiln Electrostatic Precipitator add FF, tune-up $31,331,896 $9,625,298 $31,331,896 $9,625,298

ALIPPrattville Z003 Cement Kiln Wet Scrubber add FF, improve

scrubber, add ACI $3,130,321 $1,451,782 $3,130,321 $1,451,782

ALLafargeRobertaPlant Rotary Kiln #5 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $37,667 $507,509 $37,667 $507,509

ALLehighCementCoLee

ds 005 Cement Kiln Dry Limestone Injection,

Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $29,667 $235,924 $29,667 $235,924

ARDomtarIndustries LK2 Cement Kiln Cyclone: Single, Venturi

Scrubber add FF, improve

scrubber, add ACI $4,062,676 $2,029,174 $4,062,676 $2,029,174

ARDomtarIndustries LK3 Cement Kiln Electrostatic Precipitator add FF, add PBS, add

ACI $5,866,600 $2,080,725 $5,866,600 $2,080,725

AZAZPortlandCementRil

lito H3-K4-K Cement Kiln Cyclone: Multiple

(Multiclone),Fabric Filter improve FF $55,000 $211,949 $55,000 $211,949

CACAPortlandCementC

olton K-1 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Fabric Filter improve FF $33,000 $139,520 $33,000 $139,520

CACAPortlandCementC

olton K-2 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Fabric Filter improve FF $37,667 $222,917 $37,667 $222,917

CALehighSouthwestRed

dingPlant In-Line Kiln/Raw

Mill (S260) Cement Kiln Fabric Filter improve FF $37,667 $194,662 $37,667 $194,662

CAMitsubishiCement 4-RK-1 Cement Kiln Fabric Filter none 

# $20,333 $34,555 $20,333 $34,555

CANationalCementofCA Kiln 1 Cement Kiln Fabric Filter,SodiumAlkali Scrubbing System improve FF $29,667 $219,201 $29,667 $219,201

FLBuckeyeFlorida #4 Lime kiln Cement Kiln Electrostatic Precipitator add FF, add PBS, add

ACI $8,179,429 $2,918,121 $8,179,429 $2,918,121

FLCemexBrooksville Kiln #1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $33,000 $321,968 $33,000 $321,968

FLCemexBrooksville Kiln #2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $33,000 $359,492 $33,000 $359,492

FLCemexMiami Cement Kiln Cement Kiln Afterburner, Fabric Filter improve FF, tune-up $25,000 $331,469 $25,000 $331,469

FLCemexMiami Soil Thermal

Treatment

Facility Cement Kiln Afterburner, Fabric Filter tune-up $23,667 $36,501 $23,667 $36,501

FLFloridaRock Kiln Line 1 Cement Kiln Electrostatic Precipitator add FF $16,441,817 $5,196,319 $16,441,817 $5,196,319

FLRinkerBrooksville 0530021-001-AV Cement Kiln Fabric Filter improve FF $55,000 $477,148 $55,000 $477,148

FLSACBranford Calciner Burner Cement Kiln Fabric Filter, Hydrated

Lime Injection, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $55,000 $104,127 $55,000 $104,127

GACemexClinchfield Kiln1 Cement Kiln Fabric Filter improve FF 

# $55,000 $227,952 $55,000 $227,952

GATempleInlandRome LK1 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF, tune-up, improve



# scrubber $2,520,584 $1,150,167 $2,520,584 $1,150,167

GATempleInlandRome LK2 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF, improve

scrubber, add ACI $2,861,633 $1,500,255 $2,861,633 $1,500,255

GAWeyerhaeuserCoOgl

ethorpe Lime Kiln (U800) Cement Kiln Electrostatic Precipitator add FF, add PBS, add

ACI $3,995,897 $1,677,103 $3,995,897 $1,677,103

IALafargeBuffalo Kiln 1 Cement Kiln Fabric Filter improve FF 

# $25,000 $264,221 $25,000 $264,221

IALehighCementMasonC

ity 302.203 Cement Kiln Electrostatic Precipitator,

Fabric Filter, Flue Gas

Desulfurization

(General), Selective NonCatalytic Reduction (NH3



# Or Urea Injection)

(SNCR) none $11,000 $33,530 $11,000 $33,530

IDAshGroveInkom Kiln 1 Cement Kiln Electrostatic Precipitator none $33,000 $35,946 $33,000 $35,946

IDAshGroveInkom Kiln 2 Cement Kiln Electrostatic Precipitator none $15,667 $34,042 $15,667 $34,042

# Table 14. Alternative Approach Best Compliance Options By Unit (126 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

ILBuzziUnicemOglesby #3 Kiln Cement Kiln Electrostatic Precipitator add FF $12,647,524 $3,918,856 $12,647,524 $3,918,856

ILLafargeJoppaPlant Kiln 1 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently improve FF $29,667 $167,722 $29,667 $167,722

ILLafargeJoppaPlant Kiln 2 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently improve FF $29,667 $213,842 $29,667 $213,842

KSMonarchCementCoH

umboldt Kiln 4 Cement Kiln Fabric Filter improve FF $55,000 $177,211 $55,000 $177,211

KSMonarchCementCoH

umboldt Kiln 5 Cement Kiln Fabric Filter improve FF $25,000 $173,987 $25,000 $173,987

MDESSROCFrederickPl

ant EU-401 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $55,000 $38,361 $55,000 $38,361

MDESSROCFrederickPl

ant EU-402 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $55,000 $38,361 $55,000 $38,361

MEDragonProducts K006 Cement Kiln Fabric Filter improve FF 

# $37,667 $191,477 $37,667 $191,477

MELincolnPaper&Tissue Lime Kiln Cement Kiln Venturi Scrubber add FF, improve

scrubber, add ACI $2,137,104 $1,097,891 $2,137,104 $1,097,891

OKLafargeTulsaPlant Kiln 1 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter improve FF $29,667 $132,066 $29,667 $132,066

OKLafargeTulsaPlant Kiln 2 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter improve FF $29,667 $133,542 $29,667 $133,542

OKLoneStarPryor Kiln #1 Cement Kiln Fabric Filter improve FF 

# $37,667 $175,697 $37,667 $175,697

OKLoneStarPryor Kiln #2 Cement Kiln Fabric Filter improve FF 

# $37,667 $165,274 $37,667 $165,274

OKLoneStarPryor Kiln #3 Cement Kiln Fabric Filter improve FF 

# $37,667 $136,448 $37,667 $136,448

ORAshGroveDurkee rotary cement

kiln Cement Kiln Fabric Filter none $25,000 $35,067 $25,000 $35,067

ORIPSpringfield #3 Lime Kiln Cement Kiln Electrostatic Precipitator add FF, add PBS $6,453,052 $1,899,029 $6,453,052 $1,899,029

PALafargeWhitehallPlan

t Kiln 2 Cement Kiln Fabric Filter tune-up $29,667 $37,160 $29,667 $37,160

PALafargeWhitehallPlan

t Kiln 3 Cement Kiln Fabric Filter tune-up $29,667 $37,160 $29,667 $37,160

PALehighCementEvansv

ille 121 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter none $11,000 $33,530 $11,000 $33,530

PALehighCementEvansv

ille 122 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter none $11,000 $33,530 $11,000 $33,530

PALehighCementYork 200 Cement Kiln Electrostatic Precipitator add FF $5,574,421 $1,818,900 $5,574,421 $1,818,900

SCLafargeHarleyville 2 Cement Kiln Fabric Filter improve FF 

# $28,333 $192,261 $28,333 $192,261

SCNorboard CB Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $12,411,112 $4,039,333 $12,411,112 $4,039,333

TNCemexKnoxville OOK Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $37,667 $263,585 $37,667 $263,585

TXAshGroveMidlothian Kiln 1 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) none $25,000 $35,067 $25,000 $35,067

TXAshGroveMidlothian Kiln 2 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) none $25,000 $35,067 $25,000 $35,067

TXAshGroveMidlothian Kiln 3 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) none $29,667 $35,580 $29,667 $35,580

TXCemexBalconesPlant 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF $37,667 $229,413 $37,667 $229,413

TXHolcimMidlothianPlan

t Kiln 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber improve FF $37,667 $452,755 $37,667 $452,755

TXHolcimMidlothianPlan

t Kiln 2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber improve FF $37,667 $490,812 $37,667 $490,812

# Table 14. Alternative Approach Best Compliance Options By Unit (127 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

TXLehighCementCompa

nyWaco KILN1 Cement Kiln Fabric Filter improve FF $55,000 $82,637 $55,000 $82,637

TXLoneStarMaryneal Kiln 1 Cement Kiln Fabric Filter improve FF 

# $29,667 $145,562 $29,667 $145,562

TXLoneStarMaryneal Kiln 2 Cement Kiln Fabric Filter improve FF 

# $29,667 $202,969 $29,667 $202,969

TXLoneStarMaryneal Kiln 3 Cement Kiln Fabric Filter improve FF 

# $25,000 $173,849 $25,000 $173,849

UTAshGroveLeamington rotary cement

kiln Cement Kiln Fabric Filter improve FF $37,667 $3,086,104 $37,667 $3,086,104

UTHolcimDevilsSlide Kiln 1 Cement Kiln Fabric Filter improve FF 

# $29,667 $293,987 $29,667 $293,987

VASmurfitStoneHopewel

l Lime Kiln Cement Kiln Electrostatic

Precipitator,Venturi

Scrubber add FF, improve

scrubber, add ACI $3,090,142 $1,532,839 $3,090,142 $1,532,839

WAAshGroveSeattle rotary cement

kiln Cement Kiln Fabric Filter none $25,000 $35,067 $25,000 $35,067

WALafargeSeattle Kiln Cement Kiln Electrostatic Precipitator none $28,333 $35,433 $28,333 $35,433

WASimpsonTacoma278

4 #1 Lime Kiln Cement Kiln Wet Scrubber add FF, improve

scrubber, add ACI $2,908,840 $1,426,045 $2,908,840 $1,426,045

WASimpsonTacoma278

4 #2 Lime Kiln Cement Kiln Wet Scrubber add FF, improve

scrubber, add ACI $1,427,870 $439,330 $1,427,870 $439,330

AKBelugaRiverProductio

n Mech Shop Used



# Oil Burner Energy

Recovery Unit No Equipment add FF $973,084 $276,371 $973,084 $276,371

AKPeakOilfield CB 5000 1 Energy

Recovery Unit No Equipment add FF $973,084 $321,292 $973,084 $321,292

AKPeakOilfield CB 5000 2 Energy

Recovery Unit No Equipment add FF $973,084 $321,292 $973,084 $321,292

AKPeakOilfield Model 200 Energy

Recovery Unit No Equipment add FF $967,260 $320,139 $967,260 $320,139

AKPeakOilfield Model 400 Energy

Recovery Unit No Equipment add FF $971,148 $320,908 $971,148 $320,908

AKUnisea37 EU ID 1 Energy

Recovery Unit No Equipment add FF $1,154,063 $339,699 $1,154,063 $339,699

AKUnisea37 EU ID 3 Energy

Recovery Unit No Equipment add FF $1,153,451 $358,128 $1,153,451 $358,128

AKUnisea37 EU ID 5 Energy

Recovery Unit No Equipment add FF $1,158,117 $366,391 $1,158,117 $366,391

ALBoiseWhitePaperJack

son 102-0001-Z013 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $10,939,494 $2,510,841 $10,939,494 $2,510,841

ALChapmanForestProdu

cts EU 001 Wood

Fired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $4,082,690 $1,062,725 $4,082,690 $1,062,725

ALChapmanForestProdu

cts EU 002 Wood

Fired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $3,059,742 $842,361 $3,059,742 $842,361

ALChapmanForestProdu

cts EU 003 Wood

Fired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $3,288,279 $891,961 $3,288,279 $891,961

ALCibaMcIntosh Boiler # 6 Energy

Recovery Unit No Equipment add FF $2,943,885 $812,742 $2,943,885 $812,742

ALEvonikTheodore 503-5011-4.1

(Isophorone T.O.



# ) Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $2,055,010 $622,407 $2,055,010 $622,407

ALEvonikTheodore 503-5011-4.3 (I1515 T.O. ) Energy

Recovery Unit Flue Gas Recirculation add FF $1,479,953 $494,996 $1,479,953 $494,996

ALEvonikTheodore 503-5011-4.4 (I1890 T.O. ) Energy

Recovery Unit Flue Gas Recirculation add FF $1,728,854 $548,239 $1,728,854 $548,239

ALEvonikTheodore 503-5011-5.1 Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $2,448,363 $711,539 $2,448,363 $711,539

ALEvonikTheodore 503-5011-5.2 Energy

Recovery Unit Gas Scrubber, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $1,789,222 $564,205 $1,789,222 $564,205

ALGPBrewtonMill BR-PSG0-S021

No. 2 Power

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $5,154,247 $1,311,050 $5,154,247 $1,311,050

ALGPBrewtonMill BR-PSG0-S026

No. 3 Power

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $9,171,860 $2,157,155 $9,171,860 $2,157,155

ALGPEngineeredWoodP

roductsThornsby EU 001 Wood

Fired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced combustion controls 

# $2,592,424 $737,565 $2,592,424 $737,565

ALGPPetermanPly EU001

Woodwaste

Boiler

w/Multiclone and

ESP Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $7,267,026 $1,734,484 $7,267,026 $1,734,484

ALGPTalladegaPly EU001 Wood

Waste Boiler w

Multiclone and

ESP Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $6,108,167 $1,498,445 $6,108,167 $1,498,445

ALIPCourtland No. 3

Combination

Boier / 11CU301 Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General, Electrostatic

Precipitator none $337,063 $166,865 $337,063 $166,865

# Table 14. Alternative Approach Best Compliance Options By Unit (128 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

ALIPPrattville Z006 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator,

General add FF $15,288,685 $3,399,939 $15,288,685 $3,399,939

ALIPPrattville Z008 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $17,628,968 $3,854,007 $17,628,968 $3,854,007

ALIPRiverdale No. 1 Bark Boiler



# / BK01 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber $189,250 $101,961 $189,250 $101,961

ALIPRiverdale No. 2 Bark Boiler



# / BK02 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator $337,063 $166,865 $337,063 $166,865

ALSABIC F-1-04 Energy

Recovery Unit No Equipment add FF $2,775,005 $791,535 $2,775,005 $791,535

ALSABIC F-1-05 Energy

Recovery Unit No Equipment add FF $2,775,005 $791,535 $2,775,005 $791,535

ARArmstrongWarren SN-13 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,705,989 $558,987 $1,705,989 $558,987

ARArmstrongWarren SN-41 Energy

Recovery Unit Electrostatic Precipitator add FF $2,380,800 $705,287 $2,380,800 $705,287

ARDomtarIndustries PB1 Energy

Recovery Unit Wet Electrostatic

Precipitator, General $373,063 $170,817 $373,063 $170,817

ARDomtarIndustries PB2 Energy

Recovery Unit Wet Scrubber none $347,250 $158,061 $347,250 $158,061

ARDomtarIndustries PB3 Energy

Recovery Unit Electrostatic Precipitator none $390,396 $172,721 $390,396 $172,721

AREvergreenPackaging BB Energy

Recovery Unit Venturi Scrubber add FF $15,210,162 $3,379,399 $15,210,162 $3,379,399

ARGeorgiaPacificCrosse

tt93 SN-WB1 Wood

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $7,839,459 $1,844,920 $7,839,459 $1,844,920

ARGeorgiaPacificCrosse

tt93 SN-WB2 Wood

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $7,723,529 $1,834,472 $7,723,529 $1,834,472

ARGeorgiaPacificFordyc

e SN - 01 Wood

Fuel Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $5,931,602 $1,441,308 $5,931,602 $1,441,308

ARGPChemCrossett89 SN-05 Energy

Recovery Unit No Equipment add FF $2,435,555 $703,801 $2,435,555 $703,801

ARGPCrossett92 SN-03 Energy

Recovery Unit Wet Scrubber add FF $20,920,356 $4,658,444 $20,920,356 $4,658,444

ARGPCrossett92 SN-22 Energy

Recovery Unit Wet Scrubber add FF $18,203,636 $3,962,924 $18,203,636 $3,962,924

ARGPFordyceOSB SN - 01 Dryers

(#1 Dryer) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPFordyceOSB SN - 01 Dryers

(#2 Dryer) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPFordyceOSB SN - 01 Dryers

(#3 Dryer) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPFordyceOSB SN - 01 Dryers

(#4 Dryer) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPFordyceOSB SN - 01 Dryers

(#5 Dryer) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPFordyceOSB SN - 01A

Thermal Oil

Heaters (#1) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPFordyceOSB SN - 01A

Thermal Oil

Heaters (#2) Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

ARGPGurdonPlyLumber SN-01 No. 1

Wood Residue

Fired Boiler Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF $4,552,806 $1,155,266 $4,552,806 $1,155,266

ARGPGurdonPlyLumber SN-02 No. 2

Wood Residue

Fired Boiler Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF $4,516,082 $1,147,465 $4,516,082 $1,147,465

ARPlantersCottonOil Boiler #3 (SN72) Energy

Recovery Unit Electrostatic Precipitator add FF $1,624,463 $541,300 $1,624,463 $541,300

ARRiversideFurniturePla

nt5 SN-01 Woodfired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,478,983 $509,734 $1,478,983 $509,734

CAHumboldtFlakeboard

143 NS-028 Energy

Recovery Unit No Equipment add FF $1,365,459 $430,791 $1,365,459 $430,791

CASierraPine-Rocklin SPRKBL01 Energy

Recovery Unit Venturi Scrubber, Wet

Electrostatic Precipitator,

General none $181,250 $101,082 $181,250 $101,082

CAWheelabratorShasta Boiler#1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add advanced combustion controls 

# $231,523 $126,490 $231,523 $126,490

# Table 14. Alternative Approach Best Compliance Options By Unit (129 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

CAWheelabratorShasta Boiler#2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add advanced combustion controls 

# $258,190 $129,417 $258,190 $129,417

CAWheelabratorShasta Boiler#3 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add advanced combustion controls 

# $258,190 $129,417 $258,190 $129,417

FLCFRC252 Boiler #3

(McBurney) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced combustion controls 

# $3,243,254 $879,364 $3,243,254 $879,364

FLCFRC252 Boilers #4 & #5

(Hurst) Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF, add advanced combustion controls 

# $1,793,449 $570,275 $1,793,449 $570,275

FLGPHawthorne EU 001 Wood

Fired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $224,396 $115,742 $224,396 $115,742

FLGPHosfordOSB 001-FLAKE

DRYER #1 Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLGPHosfordOSB 001-FLAKE

DRYER #2 Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLGPHosfordOSB 001-FLAKE

DRYER #3 Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLGPHosfordOSB 001-FLAKE

DRYER #4 Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLGPHosfordOSB 001-FLAKE

DRYER #5 Energy

Recovery Unit Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLGPHosfordOSB 011-THERMAL

OIL HEATER #1 Energy

Recovery Unit Electrostatic Precipitator,

Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLGPHosfordOSB 011-THERMAL

OIL HEATER #2 Energy

Recovery Unit Electrostatic Precipitator,

Thermal Oxidizer add FF $2,021,959 $610,788 $2,021,959 $610,788

FLSmurfit-Stone 7PB Energy

Recovery Unit Electrostatic Precipitator add FF $26,327,332 $5,851,273 $26,327,332 $5,851,273

FLSolutiaIncPensacola B-4 Energy

Recovery Unit No Equipment add FF $5,676,700 $1,311,609 $5,676,700 $1,311,609

FLSolutiaIncPensacola B-5 Energy

Recovery Unit No Equipment add FF $5,676,700 $1,368,899 $5,676,700 $1,368,899

GAGPCedarSprings U500 - Power

Boiler No 1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber none $307,917 $153,742 $307,917 $153,742

GAGPCedarSprings U501 - Power

Boiler No 2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber none $347,250 $158,061 $347,250 $158,061

GAGPMadisonPly 800 Wood

Waste Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add CO catalyst $2,131,465 $1,016,944 $2,131,465 $1,016,944

GAGPMonticelloPlywood EU700 - Wood

Waste Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $215,063 $114,717 $215,063 $114,717

GALouisianaPacificAthe

ns TOH Wood

Burner Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $615,189 $2,021,959 $615,189

GALouisianaPacificAthe

ns Wood Burner

Dryer 1 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $570,075 $2,021,959 $570,075

GALouisianaPacificAthe

ns Wood Burner

Dryer 2 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $570,075 $2,021,959 $570,075

GALouisianaPacificAthe

ns Wood Burner

Dryer 3 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $570,075 $2,021,959 $570,075

GALouisianaPacificAthe

ns Wood Burner

Dryer 4 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $570,075 $2,021,959 $570,075

GALouisianaPacificAthe

ns Wood Burner

Dryer 5 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $578,548 $2,021,959 $578,548

GAP&GAlbany B002 Energy

Recovery Unit Wet Electrostatic

Precipitator, General add advanced combustion controls 

# $243,523 $115,742 $243,523 $115,742

GAPCAValdosta 1017 Energy

Recovery Unit No Equipment add FF $4,550,170 $1,118,285 $4,550,170 $1,118,285

GARoseburgForestVienn

a 350-Core wood

Burner Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,193,619 $409,501 $1,193,619 $409,501

GARoseburgForestVienn

a 360-Face wood

Burner Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,146,077 $399,592 $1,146,077 $399,592

GARoseburgForestVienn

a 600-wood fired

boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,739,869 $553,209 $1,739,869 $553,209

# Table 14. Alternative Approach Best Compliance Options By Unit (130 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

GASPNewsprint PB2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $354,396 $168,768 $354,396 $168,768

GATempleInlandRome PB4 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $390,396 $172,721 $390,396 $172,721

GATempleInlandRome WF Energy

Recovery Unit Electrostatic Precipitator none $377,729 $171,330 $377,729 $171,330

HIPuuneneSugarMill Boiler 1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber none $189,250 $101,961 $189,250 $101,961

HIPuuneneSugarMill Boiler 2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber none $189,250 $101,961 $189,250 $101,961

HIPuuneneSugarMill Boiler 3 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber none $325,250 $155,645 $325,250 $155,645

IABertchCabinet Boiler- PLY Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,095,887 $281,137 $1,095,887 $281,137

IAJELD-WENDubuque Wood Fired

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,250,074 $893,417 $3,250,074 $893,417

IAMonsantoMuscatine Boiler #8 (EP195) Energy

Recovery Unit Fabric Filter add PBS $1,168,758 $487,104 $1,168,758 $487,104

IDPotlatch PB-1 CE Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $2,268,906 $672,224 $2,268,906 $672,224

IDPotlatch PB-2 Riley Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $3,786,162 $994,960 $3,786,162 $994,960

IDPotlatch PB-3 Hurst Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $2,013,333 $623,006 $2,013,333 $623,006

IDPotlatchForestProduct

sCorpPostFalls Sanderdust Fired



# Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add CO catalyst $702,383 $318,972 $702,383 $318,972

IDPotlatchLewiston 4 Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $20,566,392 $4,455,453 $20,566,392 $4,455,453

ILAkzoNobelMorris DB

DOWTHERM

HEATER Energy

Recovery Unit No Equipment add FF $1,415,268 $484,725 $1,415,268 $484,725

ILCognisCorp Boiler #1 Energy

Recovery Unit No Equipment add FF, add CO catalyst $3,175,268 $980,425 $3,175,268 $980,425

ILCognisCorp Boiler #2 Energy

Recovery Unit No Equipment add FF, add CO catalyst $3,603,469 $1,081,561 $3,603,469 $1,081,561

ILExxonMobil509 Alky Iso-Stripper

Reboiler 7-B-1 Energy

Recovery Unit No Equipment add FF $3,623,843 $974,469 $3,623,843 $974,469

ILLafargeJoppaPlant Raw Mill 1 -

Burner 1 of 2 Energy

Recovery Unit Fabric Filter improve FF $232,396 $121,466 $232,396 $121,466

ILLafargeJoppaPlant Raw Mill 1 -

Burner 2 of 2 Energy

Recovery Unit Fabric Filter improve FF $232,396 $121,466 $232,396 $121,466

ILLafargeJoppaPlant Raw Mill 2 -

Burner 1 of 1 Energy

Recovery Unit Fabric Filter improve FF $232,396 $127,389 $232,396 $127,389

ILLafargeJoppaPlant Vehicle

Maintenance

Shop Heater Energy

Recovery Unit No Equipment add FF $967,943 $295,613 $967,943 $295,613

INBlackBeautyCoal752 B-1 Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General add FF $1,251,972 $352,007 $1,251,972 $352,007

INConsolidatedGrainand

Barge P17B Energy

Recovery Unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator add FF $2,482,021 $661,210 $2,482,021 $661,210

INConsolidatedGrainand

Barge P17C Energy

Recovery Unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator add FF $2,482,021 $661,210 $2,482,021 $661,210

INCountrymarkCoop A-H1 (Alkylation

Heater) Energy

Recovery Unit No Equipment add FF $1,216,101 $452,710 $1,216,101 $452,710

INFleetwood 243181 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,300,759 $408,186 $1,300,759 $408,186

INKoetterWoodworking EU-01B Energy

Recovery Unit No Equipment add FF $1,029,802 $291,434 $1,029,802 $291,434

KYArmstrong 01 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,406,025 $493,901 $1,406,025 $493,901

KYArmstrong 02 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,406,025 $493,901 $1,406,025 $493,901

KYDomtarHawesville Biofuel Boiler B900 Energy

Recovery Unit Electrostatic Precipitator,

No Equipment add FF $18,870,880 $4,227,881 $18,870,880 $4,227,881

KYISPChemicals 0AC (Wickes) Energy

Recovery Unit No Equipment add FF $2,478,444 $708,451 $2,478,444 $708,451

# Table 14. Alternative Approach Best Compliance Options By Unit (131 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

KYNewPage-Wickliffe B09 Energy

Recovery Unit Electrostatic Precipitator none $337,063 $166,865 $337,063 $166,865

KYWeyerhaeuserEKY MP 02-01 Energy

Recovery Unit Dry Electrostatic

Granular Filter none $224,396 $115,742 $224,396 $115,742

KYWeyerhaeuserEKY MP 02-02 Energy

Recovery Unit Dry Electrostatic

Granular Filter none $224,396 $115,742 $224,396 $115,742

LAAmericasStyrenics HS-301A Energy

Recovery Unit No Equipment add FF $3,141,193 $863,854 $3,141,193 $863,854

LAAmericasStyrenics HS-301B Energy

Recovery Unit No Equipment add FF $4,545,504 $1,173,708 $4,545,504 $1,173,708

LAAmericasStyrenics HS-301C Energy

Recovery Unit No Equipment add FF $4,545,504 $1,173,708 $4,545,504 $1,173,708

LABoiseNewsprintDeRid

der 69-03 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced combustion controls 

# $18,847,047 $4,218,547 $18,847,047 $4,218,547

LADeltech HB-507 Energy

Recovery Unit Flue Gas Recirculation add FF $1,916,832 $459,967 $1,916,832 $459,967

LADeltech HB-512 Energy

Recovery Unit Flue Gas Recirculation add FF $4,683,849 $977,368 $4,683,849 $977,368

LAGPLogansportPly EQT-0009 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $5,349,268 $1,330,516 $5,349,268 $1,330,516

LAHuntNatalbany EQT0001 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF, add CO catalyst $4,328,820 $1,278,910 $4,328,820 $1,278,910

LAHuntPollock EQT0005 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF, add CO catalyst $3,313,189 $1,028,697 $3,313,189 $1,028,697

LAHuntPollock EQT0017 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF, add CO catalyst $3,925,796 $1,179,298 $3,925,796 $1,179,298

LAInternationalPaperRe

dRiverMill EQT011 Hogged



# Fuel Boiler No. 2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add PBS $4,054,012 $2,815,677 $4,054,012 $2,815,677

LAIPMansfield 1-78 - No. 1

Power Boiler /

EQT005 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $409,523 $172,721 $409,523 $172,721

LAIPMansfield 2-78 - No. 2

Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $370,190 $168,402 $370,190 $168,402

LAWeyerhaeuser1043 EQT - 0010 Energy

Recovery Unit Electrostatic Precipitator add advanced combustion controls 

# $243,523 $115,742 $243,523 $115,742

MDSeverstalSparrows 1BLR Energy

Recovery Unit No Equipment add FF $13,586,410 $2,942,123 $13,586,410 $2,942,123

MEBoralex Boiler #1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $16,567,017 $3,628,128 $16,567,017 $3,628,128

MEBoralexStratton Boiler #1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Catalytic Reduction

(SCR) add FF $10,706,987 $2,456,922 $10,706,987 $2,456,922

MEHuberEngineeredWo

odLLC Boiler No.1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $202,856 $111,277 $202,856 $111,277

MEHuberEngineeredWo

odLLC Dryer Furnace Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $251,523 $116,621 $251,523 $116,621

MELincolnPaper&Tissue #6 Power Boiler Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $3,409,012 $688,390 $3,409,012 $688,390

MELincolnPaper&Tissue #7 Power Boiler Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $2,886,248 $595,905 $2,886,248 $595,905

MELincolnPaper&Tissue #7 Tissue

Machine Dryer Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $1,252,721 $453,683 $1,252,721 $453,683

MELincolnPaper&Tissue #8 Power Boiler Energy

Recovery Unit Electrostatic Precipitator add FF $15,010,956 $3,348,682 $15,010,956 $3,348,682

MELP1085 Teaford Central

Heating Unit Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer add FF $3,270,198 $908,434 $3,270,198 $908,434

MENewPage-Rumford Cogen#6 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Electrostatic Precipitator none $377,729 $171,330 $377,729 $171,330

MENewPage-Rumford Cogen#7 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Electrostatic Precipitator none $377,729 $171,330 $377,729 $171,330

# Table 14. Alternative Approach Best Compliance Options By Unit (132 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

MEPioneerPlastics Boiler

#5/Thermal

Oxidizer Energy

Recovery Unit No Equipment add FF $4,096,632 $994,474 $4,096,632 $994,474

MESDWarren #21 Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $351,063 $168,402 $351,063 $168,402

MESDWarrenSomerset No1 Power

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $382,396 $171,842 $382,396 $171,842

MESDWarrenSomerset No2 Power

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Sodium

Carbonate Scrubbing none $307,917 $153,742 $307,917 $153,742

MEVersoPaper Boiler #8 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $382,396 $171,842 $382,396 $171,842

MEVersoPaperAndrosco

ggin WFI Energy

Recovery Unit Venturi Scrubber add FF, add CO catalyst $19,384,558 $4,842,315 $19,384,558 $4,842,315

MICadillacRenewableEn

ergy Main Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator,Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $19,542,231 $4,176,270 $19,542,231 $4,176,270

MIDecorativePanels Boiler #1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $3,752,706 $977,966 $3,752,706 $977,966

MIDecorativePanels Boiler #2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $3,752,706 $977,966 $3,752,706 $977,966

MIHermanMiller EUBBLR Energy

Recovery Unit Dry Scrubbing (General),

Fabric Filter, reburn

tunnels improve FF, add advanced combustion controls, improve scrubber 

# $172,377 $240,437 $172,377 $240,437

MILPCSagola Dryer 1 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,287,657 $670,130 $2,287,657 $670,130

MILPCSagola Dryer 2 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,287,657 $672,903 $2,287,657 $672,903

MILPCSagola Dryer 3 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,287,657 $669,575 $2,287,657 $669,575

MITESFilerCity EUBOILER01 Energy

Recovery Unit Dry Scrubbing,

General,Fabric Filter none $163,917 $99,179 $163,917 $99,179

MITESFilerCity EUBOILER02 Energy

Recovery Unit Dry Scrubbing,

General,Fabric Filter none $181,250 $101,082 $181,250 $101,082

MIVikingEnergyofLincoln Boiler1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $6,251,461 $1,518,705 $6,251,461 $1,518,705

MNBoisePaper1212 EU 430 Boiler #2 Energy

Recovery Unit Cyclone: Single,

Electrostatic Precipitator,

Flue Gas Recirculation,

Low NOx Burners, Overfire Air Control System none $365,063 $169,939 $365,063 $169,939

MNFibrominn EU-001 Energy

Recovery Unit Fabric Filter, Qualifier:

Spray Dryer Absorber

with lime slurry, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) none $212,396 $126,490 $212,396 $126,490

MNGPDuluth EU34 Boiler #4 Energy

Recovery Unit Electrostatic Precipitator add FF $2,554,002 $706,897 $2,554,002 $706,897

MNNorthshoreMiningCo Shop Boiler 2

(EU 002) Energy

Recovery Unit No Equipment add FF $1,078,486 $273,525 $1,078,486 $273,525

MNSappiCloquet EU002 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $8,023,271 $1,904,342 $8,023,271 $1,904,342

MNSappiCloquet EU004 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $16,527,867 $3,643,798 $16,527,867 $3,643,798

MNVersoPaper EU006 B&W Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber none $320,583 $155,133 $320,583 $155,133

MNWeyerhaeuserIronton EU 001 - 4 Cell

Furnace Energy

Recovery Unit Electrostatic Precipitator none $224,396 $115,742 $224,396 $115,742

# Table 14. Alternative Approach Best Compliance Options By Unit (133 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

MNWeyerhaeuserIronton EU 030 -

Dust/Gas burner

on Dryer 1 Energy

Recovery Unit Electrified Filter Bed

(EFB) none $232,396 $116,621 $232,396 $116,621

MNWeyerhaeuserIronton EU 031 -

Dust/Gas Burner

on Dryer 2 Energy

Recovery Unit Electrified Filter Bed

(EFB) none $232,396 $116,621 $232,396 $116,621

MSBowaterSouth Bark Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add advanced combustion controls 

# $186,377 $99,545 $186,377 $99,545

MSGeorgiaPacificGrena

da AA-001/ #1

Dryer Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced combustion controls 

# $2,041,086 $623,992 $2,041,086 $623,992

MSGeorgiaPacificGrena

da AA-001/ #2

Dryer Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced combustion controls 

# $2,041,086 $623,992 $2,041,086 $623,992

MSGeorgiaPacificGrena

da AA-001/ #3

Dryer Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced combustion controls 

# $2,041,086 $623,992 $2,041,086 $623,992

MSGeorgiaPacificGrena

da AA-001/ #4

Dryer Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced combustion controls 

# $2,041,086 $623,992 $2,041,086 $623,992

MSGeorgiaPacificGrena

da AA-001/Thermec



# Burner Energy

Recovery Unit Electrostatic Precipitator,

Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced combustion controls 

# $2,041,086 $623,992 $2,041,086 $623,992

MSGeorgiaPacificMontic

ello AA-403 (UT-3)

Combination

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $18,593,891 $4,169,640 $18,593,891 $4,169,640

MSGPGlosterPly AA-001 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,234,468 $653,459 $2,234,468 $653,459

MSGPGlosterPly AA-002 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,234,468 $653,321 $2,234,468 $653,321

MSGPGlosterPly AA-003 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,573,381 $938,362 $3,573,381 $938,362

MSGPLouisvillePly AD-003 (Boiler

#3) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $4,605,549 $1,162,357 $4,605,549 $1,162,357

MSGPTaylorsvillePly AA-500 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $5,523,563 $1,381,471 $5,523,563 $1,381,471

MSGPTaylorsvillePly AA-700 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $5,132,873 $1,295,287 $5,132,873 $1,295,287

MSHoodBeaumont AA-030 (WoodFired Boiler) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $4,768,222 $1,203,749 $4,768,222 $1,203,749

MSHoodWiggins AA-001 (WoodFired Boiler No.

1) Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,731,577 $772,250 $2,731,577 $772,250

MSHoodWiggins AA-002 (WoodFired Boiler No.

2) Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,726,910 $771,738 $2,726,910 $771,738

MSHoodWiggins AA-003 (WoodFired Boiler No.

3) Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,409,954 $918,933 $3,409,954 $918,933

MSIPVicksburg Power Boiler-AA006 Energy

Recovery Unit Gravity Collection,Wet

Scrubber add FF $23,764,383 $5,180,366 $23,764,383 $5,180,366

MSMasoniteLaurel BB-003 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $8,461,571 $1,809,537 $8,461,571 $1,809,537

MSNorbordMS Wellons No. 1 Energy

Recovery Unit Electrostatic Precipitator add FF $12,974,667 $2,830,721 $12,974,667 $2,830,721

MSNorbordMS Wellons No. 2 Energy

Recovery Unit Electrostatic Precipitator add FF $12,974,667 $2,830,721 $12,974,667 $2,830,721

MSNorbordMS Wellons No. 3 Energy

Recovery Unit Electrostatic Precipitator add FF $12,974,667 $2,830,721 $12,974,667 $2,830,721

MSRoseburgTaylorsville Roemmc Wood

Burner Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,783,323 $556,976 $1,783,323 $556,976

MSSandersonPlumbing AD-001 Energy

Recovery Unit Cyclone: Single add FF, add advanced combustion controls 

# $1,233,441 $397,861 $1,233,441 $397,861

MSWeyerhaeuserColum

bus AA-012 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Dry

Electrostatic Granular

Filter, Gravity Collection none $377,729 $171,330 $377,729 $171,330

MTCHSLaurel1401 Alkylation Hot Oil



# Heater Energy

Recovery Unit No Equipment add FF $2,067,513 $638,017 $2,067,513 $638,017

MTPlumCreek Core Coen Energy

Recovery Unit Wet Electrostatic

Precipitator, General add advanced combustion controls 

# $251,523 $116,621 $251,523 $116,621

MTPlumCreek Face Coen Energy

Recovery Unit Wet Electrostatic

Precipitator, General add advanced combustion controls 

# $251,523 $116,621 $251,523 $116,621

# Table 14. Alternative Approach Best Compliance Options By Unit (134 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

MTPlumCreek Hog Fuel Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $409,523 $172,721 $409,523 $172,721

MTPlumCreek Line 2 Coen Energy

Recovery Unit Venturi Scrubber add advanced combustion controls 

# $208,377 $101,961 $208,377 $101,961

MTPlumCreek Wellons Plywood Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator,

General add advanced combustion controls 

# $220,190 $113,180 $220,190 $113,180

MTRoseburgMissoula Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,368,907 $693,453 $2,368,907 $693,453

MTRoseburgMissoula Roemmc Burner Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Cyclone:

Single add FF $3,391,301 $909,841 $3,391,301 $909,841

MTRoseburgMissoula Solagen Burner Energy

Recovery Unit Cyclone: Single,

Electrostatic Precipitator,

Thermal Oxidizer add FF $2,154,731 $650,431 $2,154,731 $650,431

MTSmurfitStone Multi-Fuel Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced combustion controls 

# $13,185,749 $2,963,409 $13,185,749 $2,963,409

NCArmstrongStatesville ES-B-2 Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General add FF $1,333,620 $473,210 $1,333,620 $473,210

NCBernhardtFurn3 320 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,640,390 $512,948 $1,640,390 $512,948

NCBernhardtFurn3 321 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,614,149 $507,074 $1,614,149 $507,074

NCBernhardtFurn7 722 (RD Cole) Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,538,167 $491,629 $1,538,167 $491,629

NCBlueRidgePaper G11042 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $15,568,497 $3,390,266 $15,568,497 $3,390,266

NCCenturyFurniture ES B1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,915,844 $604,504 $1,915,844 $604,504

NCCenturyFurniture ES B2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,979,502 $618,307 $1,979,502 $618,307

NCDomtar 64-25-0290 (No.

1 Hog Fuel

Boiler) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrified

Filter Bed (EFB), Fabric

Filter none $390,396 $172,721 $390,396 $172,721

NCDomtar 65-25-0310 (No.

2 Hog Fuel

Boiler) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrified

Filter Bed (EFB), Fabric

Filter none $337,063 $166,865 $337,063 $166,865

NCEPCORRoxboro 1-A Energy

Recovery Unit Fabric Filter improve FF $232,396 $203,992 $232,396 $203,992

NCEPCORRoxboro 1-B Energy

Recovery Unit Fabric Filter improve FF $232,396 $203,992 $232,396 $203,992

NCEPCORRoxboro 1-C Energy

Recovery Unit Fabric Filter improve FF $232,396 $203,992 $232,396 $203,992

NCEPCORSouthport 1-A Boiler Energy

Recovery Unit Fabric Filter none $219,729 $115,230 $219,729 $115,230

NCEPCORSouthport 1-B Boiler Energy

Recovery Unit Fabric Filter none $219,729 $115,230 $219,729 $115,230

NCEPCORSouthport 1-C Boiler Energy

Recovery Unit Fabric Filter none $219,729 $115,230 $219,729 $115,230

NCEPCORSouthport 2-A Boiler Energy

Recovery Unit Fabric Filter none $232,396 $116,621 $232,396 $116,621

NCEPCORSouthport 2-B Boiler Energy

Recovery Unit Fabric Filter none $232,396 $116,621 $232,396 $116,621

NCEPCORSouthport 2-C Boiler Energy

Recovery Unit Fabric Filter none $232,396 $116,621 $232,396 $116,621

NCGPAhoskieCNS ES-B1 - Wood

Fired Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,406,161 $878,365 $3,406,161 $878,365

NCGPWhiteville ES-B2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $7,575,410 $1,809,477 $7,575,410 $1,809,477

NCHickoryChairCompan

y WFB-1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,857,585 $492,926 $1,857,585 $492,926

NCInternationalPaperRie

gelwood PB2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $19,357,605 $4,178,093 $19,357,605 $4,178,093

NCInternationalPaperRie

gelwood PB5 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $20,152,375 $4,330,513 $20,152,375 $4,330,513

NCJacksonPaperSylva JP-021 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced combustion controls 

# $4,328,829 $1,103,501 $4,328,829 $1,103,501

NCJeld-Wen Boiler 1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,117,540 $640,789 $2,117,540 $640,789

NCKincaidFurnitureHuds

on ES-1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,892,322 $588,929 $1,892,322 $588,929

NCKincaidFurnitureHuds

on ES-2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,020,968 $552,711 $2,020,968 $552,711

NCKohler ESBL2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,807,167 $414,982 $1,807,167 $414,982

# Table 14. Alternative Approach Best Compliance Options By Unit (135 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

NCLAPacificRoxboro TOH#1w Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,048,952 $521,431 $2,048,952 $521,431

NCLAPacificRoxboro TOH#2w Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,021,959 $516,159 $2,021,959 $516,159

NCLeaAmericanDrew ES-2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,869,774 $591,295 $1,869,774 $591,295

NCLeaAmericanDrew ES-3 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,801,499 $576,694 $1,801,499 $576,694

NCStanleyFurniture FB-2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,954,044 $516,138 $1,954,044 $516,138

NCStanleyFurniture FB-3 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,206,970 $665,336 $2,206,970 $665,336

NCThomasvilleFurniture

C-M-W-SB ESBL2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,973,564 $440,698 $1,973,564 $440,698

NCThomasvilleFurniture

C-M-W-SB ESBL3 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,889,329 $417,241 $1,889,329 $417,241

NCThomasvilleFurniture

Lenoir ESBL1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,973,564 $551,801 $1,973,564 $551,801

NCThomasvilleFurniture

Lenoir ESBL2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,973,564 $558,336 $1,973,564 $558,336

NCUniboardUSA Wellons Thermal



# Oil Heater Energy

Recovery Unit Electrostatic Precipitator,

Rotary Drum Dryer add FF, add CO catalyst $4,323,861 $1,250,064 $4,323,861 $1,250,064

NCWeyerhaeuserElkin 3311 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF $1,624,463 $527,868 $1,624,463 $527,868

NCWeyerhaeuserElkin 3321 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF $1,624,463 $527,868 $1,624,463 $527,868

NCWeyerhaeuserElkin 3331 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF $1,624,463 $527,868 $1,624,463 $527,868

NCWeyerhaeuserElkin 3811 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,554,002 $726,824 $2,554,002 $726,824

NCWeyerhaeuserElkin 3821 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,554,002 $726,824 $2,554,002 $726,824

NCWeyerhaeuserElkin 3831 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,554,002 $726,824 $2,554,002 $726,824

NCWeyerhaeuserGrifton ES-SEH-2901 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $243,523 $115,742 $243,523 $115,742

NCWeyerhaeuserGrifton ES-SEH-3901 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $243,523 $115,742 $243,523 $115,742

NCWilsonart ES-BLR5 Energy

Recovery Unit Electrostatic Precipitator add FF $1,481,627 $481,008 $1,481,627 $481,008

NJJohnsonMatthey U1 in

BOP080001 Energy

Recovery Unit Dual Alkali Scrubbing,

Mist Eliminator add FF, add ACI, add advanced combustion controls 

# $6,438,145 $2,583,891 $6,438,145 $2,583,891

NYBlackRiverGen E00001 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter none $219,729 $115,230 $219,729 $115,230

NYBlackRiverGen E00002 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter none $219,729 $115,230 $219,729 $115,230

NYBlackRiverGen E00003 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter none $219,729 $115,230 $219,729 $115,230

NYNorbordIndustries B01 Energy

Recovery Unit Electrostatic Precipitator add FF $2,095,261 $616,330 $2,095,261 $616,330

OHAmericasStyrenics H2200 Energy

Recovery Unit No Equipment add FF $1,438,072 $499,263 $1,438,072 $499,263

OHAmericasStyrenics H2210 Energy

Recovery Unit No Equipment add FF $1,410,086 $493,283 $1,410,086 $493,283

OHCognisOleochem Boiler #1 (B027) Energy

Recovery Unit Electrostatic Precipitator add FF $16,888,447 $3,706,221 $16,888,447 $3,706,221

OHCognisOleochem Boiler #7 (B042) Energy

Recovery Unit Fabric Filter improve FF $232,396 $176,851 $232,396 $176,851

OHCognisOleochem Boiler #9 (B044) Energy

Recovery Unit Fabric Filter improve FF $232,396 $176,851 $232,396 $176,851

# Table 14. Alternative Approach Best Compliance Options By Unit (136 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

OHLubrizol B003 Energy

Recovery Unit No Equipment add FF $1,743,351 $432,974 $1,743,351 $432,974

OHSauderWoodArchbol

d B008 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Catalytic Reduction

(SCR) add advanced combustion controls 

# $238,856 $115,230 $238,856 $115,230

OHSauderWoodArchbol

d B009 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Catalytic Reduction

(SCR) add advanced combustion controls 

# $238,856 $115,230 $238,856 $115,230

OHSmurfitCoshocton B006 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Mist

Eliminator, Venturi

Scrubber none $320,583 $155,133 $320,583 $155,133

OKIPValliant Bark Boiler EUGD1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced combustion controls 

# $25,070,476 $5,520,183 $25,070,476 $5,520,183

OKPanPacificProducts EU 200 Energy

Recovery Unit Cyclone: Single, Thermal



# Oxidizer add FF, add CO catalyst $7,837,898 $2,046,196 $7,837,898 $2,046,196

ORBoiseBuilding B2 Energy

Recovery Unit Electrostatic Precipitator add FF $2,221,974 $663,985 $2,221,974 $663,985

ORFlakeboardAlbany GD Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $2,950,231 $796,478 $2,950,231 $796,478

ORFlakeboardEugene Boiler-2 Energy

Recovery Unit Fabric Filter improve FF, add advanced combustion controls, add SNCR 

# $1,410,068 $261,854 $1,410,068 $261,854

ORFlakeboardEugene Dryer-1 Energy

Recovery Unit Cyclone: Single, Wet

Electrostatic Precipitator,

General add FF, add advanced combustion controls, add SNCR 

# $3,203,671 $746,799 $3,203,671 $746,799

ORGeorgiaPacificWaun

aMill EU35 - Fluidized

Bed Boiler Energy

Recovery Unit Dry Limestone Injection,

Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) none $179,063 $110,765 $179,063 $110,765

ORGPToledo EU11 - Hog Fuel



# Boiler #4 Energy

Recovery Unit Electrostatic Precipitator add PBS $1,101,749 $456,887 $1,101,749 $456,887

ORGPToledo EU13 - Power

Boiler #1 Energy

Recovery Unit No Equipment add PBS $1,143,032 $457,387 $1,143,032 $457,387

ORPacificWoodLaminat

esBrookings Riley Hogged

Fuel Boiler

(PH2) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Cyclonic Separator add FF $3,484,211 $927,266 $3,484,211 $927,266

ORRoseburgForestDillar

d Green Dryer

Burner Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $4,580,527 $1,082,915 $4,580,527 $1,082,915

ORSierraPine SPMDBL01 Energy

Recovery Unit Wet Electrostatic

Precipitator, General,

Wet Scrubber add FF $2,881,514 $759,612 $2,881,514 $759,612

ORSierraPineSpringfield SPSPCU01 Energy

Recovery Unit Wet Electrostatic

Precipitator, General add FF $1,492,204 $512,603 $1,492,204 $512,603

ORSierraPineSpringfield SPSPCU03 Energy

Recovery Unit Biofilter, Wet Electrostatic



# Precipitator, General add FF $1,756,834 $570,017 $1,756,834 $570,017

ORSierraPineSpringfield SPSPCU04 Energy

Recovery Unit Biofilter, Wet Electrostatic



# Precipitator, General add FF $1,756,834 $570,017 $1,756,834 $570,017

ORSPNewsprint B10-EU Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add PBS $3,776,269 $2,200,941 $3,776,269 $2,200,941

ORStimsonLumberFores

tGrove Boiler 1 Energy

Recovery Unit Electrostatic Precipitator add FF, add advanced combustion controls 

# $5,824,200 $1,417,422 $5,824,200 $1,417,422

ORStimsonLumberFores

tGrove Boiler 3 Energy

Recovery Unit Electrostatic Precipitator add FF, add advanced combustion controls 

# $5,824,200 $1,417,422 $5,824,200 $1,417,422

ORTimberProducts RD-1 Energy

Recovery Unit Biofilter, Wet Electrostatic



# Precipitator, General,

Wet Scrubber add FF $3,881,783 $1,005,507 $3,881,783 $1,005,507

ORTimberProducts RD-2 Energy

Recovery Unit Biofilter, Wet Electrostatic



# Precipitator, General,

Wet Scrubber add FF $3,881,783 $1,005,507 $3,881,783 $1,005,507

PAAppletonPapers #036 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add ACI, add advanced combustion controls 

# $6,633,221 $1,888,836 $6,633,221 $1,888,836

PACraftMaster No2 Boiler

Source ID 032 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add CO catalyst $6,431,604 $1,512,326 $6,431,604 $1,512,326

PACraftMaster No3 Boiler

Source ID 033 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add CO catalyst $1,588,386 $690,216 $1,588,386 $690,216

# Table 14. Alternative Approach Best Compliance Options By Unit (137 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

PAEastmanChemicalWE

lizabeth #3 Boiler Energy

Recovery Unit No Equipment add FF $1,252,414 $460,596 $1,252,414 $460,596

PAEastmanChemicalWE

lizabeth #4 Boiler Energy

Recovery Unit No Equipment add FF $1,252,414 $460,596 $1,252,414 $460,596

PAEastmanChemicalWE

lizabeth Trane Boiler Energy

Recovery Unit No Equipment add FF $1,690,535 $555,723 $1,690,535 $555,723

PAKimberlyClarkChester Boiler #10 (ID

035) Energy

Recovery Unit Fabric Filter none $229,729 $128,393 $229,729 $128,393

PAMerisol Boiler #4 Energy

Recovery Unit No Equipment add FF $1,577,989 $466,539 $1,577,989 $466,539

PANevilleChem B013 - Boiler 6 Energy

Recovery Unit No Equipment add FF $2,132,598 $580,992 $2,132,598 $580,992

PAPHGlatfelter PB5 Energy

Recovery Unit Dry Limestone Injection,

Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) none $337,063 $166,865 $337,063 $166,865

PAProctorGambleMehoo

panyPA Boiler #3 (033A) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add advanced combustion controls 

# $159,710 $96,617 $159,710 $96,617

PAValleyProteins B-1 Energy

Recovery Unit No Equipment add FF $1,787,226 $466,281 $1,787,226 $466,281

PAValleyProteins B-2 Energy

Recovery Unit No Equipment add FF $1,782,560 $465,769 $1,782,560 $465,769

PAYorktowneMifflinburg 033 #2 Energy

Recovery Unit Centrifuge Collection add FF $1,095,887 $426,586 $1,095,887 $426,586

PAYorktowneMifflinburg 033 #3 Energy

Recovery Unit Centrifuge Collection add FF $1,095,887 $426,586 $1,095,887 $426,586

PAYorktowneRedLion 32 Energy

Recovery Unit Centrifuge Collection add FF $1,337,451 $354,698 $1,337,451 $354,698

SC3VGeorgetown 01SB102 Energy

Recovery Unit No Equipment add FF $1,550,625 $493,808 $1,550,625 $493,808

SCBowaterCoatedPaper Combination

Boiler No. 1 Energy

Recovery Unit Centrifuge Collection,

Electrostatic Precipitator add CO catalyst $2,268,275 $1,108,178 $2,268,275 $1,108,178

SCBowaterCoatedPaper Combination

Boiler No. 2 Energy

Recovery Unit Centrifuge Collection,

Electrostatic Precipitator add FF, add CO catalyst $23,044,318 $6,131,599 $23,044,318 $6,131,599

SCChesterWoodProduct

s Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $4,829,504 $1,224,421 $4,829,504 $1,224,421

SCCogenSouth B001 - Main

Boiler Energy

Recovery Unit Fabric Filter, Spray Dryer,



# General none $363,729 $169,793 $363,729 $169,793

SCCryovac BL06 Energy

Recovery Unit Venturi Scrubber add FF $1,587,065 $525,526 $1,587,065 $525,526

SCGPProsperityPly B, Wood Fired

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $6,496,401 $1,575,527 $6,496,401 $1,575,527

SCGPRussellville Wood-fired boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Cyclonic Separator add FF $7,834,060 $1,807,074 $7,834,060 $1,807,074

SCHartsvilleOilMill CB-600 h.p.

backup boiler Energy

Recovery Unit No Equipment add FF $1,523,789 $474,472 $1,523,789 $474,472

SCHartsvilleOilMill CB-600 h.p.

primary boiler Energy

Recovery Unit No Equipment add FF $1,443,722 $457,842 $1,443,722 $457,842

SCInternationalPaperEa

stover No. 2 Power

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced combustion controls 

# $360,856 $167,377 $360,856 $167,377

SCIPGeorgetown PB01 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $30,713,291 $6,773,462 $30,713,291 $6,773,462

SCIPGeorgetown PB02 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $30,713,291 $6,773,462 $30,713,291 $6,773,462

SCMilliken2324 UTBH01 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,219,186 $843,724 $3,219,186 $843,724

SCMilliken2324 UTBH03 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,398,906 $880,971 $3,398,906 $880,971

SCMilliken2324 UTBH04 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,008,297 $799,417 $3,008,297 $799,417

SCMilliken-Barnwell B04 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,408,214 $650,640 $2,408,214 $650,640

SCMilliken-Dewey D30 Energy

Recovery Unit No Equipment add FF, add advanced combustion controls 

# $1,119,458 $401,119 $1,119,458 $401,119

SCMillikenPendleton2325 BOI2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,234,173 $616,581 $2,234,173 $616,581

SCRoseburgForestRuss

ellville Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Fabric Filter improve FF $223,063 $131,354 $223,063 $131,354

SCRoseburgForestRuss

ellville Wood Burner -

Core Dryer Energy

Recovery Unit Cyclone: Single add FF $1,439,329 $473,010 $1,439,329 $473,010

SCRoseburgForestRuss

ellville Wood Burner -

Face Dryer Energy

Recovery Unit Cyclone: Single add FF $1,375,897 $459,624 $1,375,897 $459,624

# Table 14. Alternative Approach Best Compliance Options By Unit (138 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

SCSonocoHartsville Boiler Number 9 Energy

Recovery Unit Fabric Filter, Limestone

Injection, General,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) improve FF $232,396 $188,106 $232,396 $188,106

TNArborCraft B-1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,416,597 $481,386 $1,416,597 $481,386

TNArborCraft B-2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,416,597 $481,386 $1,416,597 $481,386

TNArmstrongHardwood Boiler #5 Energy

Recovery Unit Cyclone: Single add FF $3,793,271 $874,306 $3,793,271 $874,306

TNArmstrongHardwood Boiler #6 Energy

Recovery Unit Cyclone: Single add FF $3,829,917 $860,107 $3,829,917 $860,107

TNArmstrongHardwood Boiler #7 Energy

Recovery Unit Electrostatic Precipitator add FF $2,380,800 $662,524 $2,380,800 $662,524

TNBowaterNewsprint Bubbling

Fluidized Bed

Boiler Energy

Recovery Unit Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) none $337,063 $166,865 $337,063 $166,865

TNEastman_NO_CBIDA

TA Boiler 18 Energy

Recovery Unit Electrostatic Precipitator none $73,063 $72,439 $73,063 $72,439

TNEastman_NO_CBIDA

TA Boiler 19 Energy

Recovery Unit Electrostatic Precipitator none $76,396 $72,805 $76,396 $72,805

TNEastman_NO_CBIDA

TA Boiler 20 Energy

Recovery Unit Electrostatic Precipitator add ACI $147,058 $344,509 $147,058 $344,509

TNKimberlyClark2397 WB Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $4,310,643 $1,100,701 $4,310,643 $1,100,701

TNPackagingCorpCounc

e Combination

Boiler # 2 Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. none $232,396 $116,621 $232,396 $116,621

TNPackagingCorpCounc

e Combination

Boiler #2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $346,396 $167,890 $346,396 $167,890

TNTempleInland2426 5000F Energy

Recovery Unit Mechnical Dust

Collector, Wet Scrubber add FF, add advanced combustion controls 

# $12,066,134 $2,745,874 $12,066,134 $2,745,874

TXArmstrongCenter Wood Boiler #2 Energy

Recovery Unit Opacity Monitors add FF $1,180,413 $393,873 $1,180,413 $393,873

TXArmstrongCenter Wood Boiler #3 Energy

Recovery Unit Opacity Monitors add FF $1,148,719 $387,358 $1,148,719 $387,358

TXChemtrade PRO-001 Energy

Recovery Unit Electrostatic Precipitator,

Mist Eliminator, SodiumAlkali Scrubbing System none $176,583 $100,570 $176,583 $100,570

TXChevronBaytown BF-801A Energy

Recovery Unit No Equipment add FF $15,814,871 $3,324,807 $15,814,871 $3,324,807

TXChevronBaytown BF-801B Energy

Recovery Unit No Equipment add FF $15,814,871 $3,335,411 $15,814,871 $3,335,411

TXChevronBaytown BF-801C Energy

Recovery Unit No Equipment add FF $15,814,871 $3,307,202 $15,814,871 $3,307,202

TXGPClevelandPlyLumb

er GRP-SBOIL Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced combustion controls 

# $8,513,833 $2,006,632 $8,513,833 $2,006,632

TXInternationalPaperQu

eenCity PB02 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF $27,409,808 $6,014,413 $27,409,808 $6,014,413

TXLPCarthage TOH Primary

Wood Burner Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer, Wet

Electrostatic Precipitator,

General add FF $1,809,817 $578,129 $1,809,817 $578,129

TXLPJasperOSB Suspension

Burner #1 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $4,332,958 $970,497 $4,332,958 $970,497

TXLPJasperOSB Suspension

Burner #2 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $4,332,958 $960,893 $4,332,958 $960,893

TXLPJasperOSB Suspension

Burner #3 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $4,332,958 $1,027,991 $4,332,958 $1,027,991

TXLPJasperOSB Suspension

Burner #4 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $4,332,958 $980,604 $4,332,958 $980,604

TXLPJasperOSB Suspension

Burner #5 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $4,332,958 $1,009,005 $4,332,958 $1,009,005

TXLPJasperOSB Thermal Oil

Heater - Wood Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $1,862,820 $559,706 $1,862,820 $559,706

TXLyondellPasadena B-1780 Energy

Recovery Unit Fabric Filter improve FF $227,729 $129,889 $227,729 $129,889

TXNorbordTexasNacogd

oches Core McConnell Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $12,158,677 $2,711,741 $12,158,677 $2,711,741

# Table 14. Alternative Approach Best Compliance Options By Unit (139 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

TXNorbordTexasNacogd

oches Surface

McConnell Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $12,158,677 $2,711,741 $12,158,677 $2,711,741

TXSterlingChemTexasCi

ty 954H1-3 Energy

Recovery Unit Flue Gas Recirculation add FF $8,112,715 $1,936,911 $8,112,715 $1,936,911

TXSterlingChemTexasCi

ty 954H1-9 Energy

Recovery Unit Flue Gas Recirculation add FF $12,200,417 $2,773,317 $12,200,417 $2,773,317

TXTiconaPolymersBisho

p Power Boiler 16

(PB-16) Energy

Recovery Unit No Equipment add FF $3,443,357 $925,923 $3,443,357 $925,923

VAAmericanofMartinsvill

e B01 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,552,306 $428,891 $1,552,306 $428,891

VAAmericanofMartinsvill

e B02 Energy

Recovery Unit Cyclone: Single add FF $1,333,620 $395,121 $1,333,620 $395,121

VAATCPanels Babcock &

Wilcox Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,171,971 $650,150 $2,171,971 $650,150

VAATCPanels Coen Burner Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General add FF $2,021,959 $616,950 $2,021,959 $616,950

VABassett Furniture BL2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,401,068 $502,260 $2,401,068 $502,260

VABassettFiberboard BL2 Energy

Recovery Unit Cyclone: Single add FF $1,568,789 $472,015 $1,568,789 $472,015

VABCVaughan B1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,888,284 $414,335 $1,888,284 $414,335

VABearIslandPaperCoA

shland Unit Ref #2

(Combo Boiler) Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $7,131,713 $1,716,057 $7,131,713 $1,716,057

VAGeorgiaPacificBrookn

ealGladys 5600 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $7,751,385 $1,908,798 $7,751,385 $1,908,798

VAGeorgiaPacificEmpori

a WWB Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $5,773,080 $1,421,011 $5,773,080 $1,421,011

VAGPBigIsland2703 PWR05 - No. 5

Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $11,048,314 $2,542,183 $11,048,314 $2,542,183

VAGPSkippers 3000 - Wellons

Wood Fuel

Burner Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer none $377,729 $171,330 $377,729 $171,330

VAGreif BLR05 Energy

Recovery Unit Electrostatic Precipitator none $224,396 $115,742 $224,396 $115,742

VASamMoore B002 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,296,633 $390,155 $1,296,633 $390,155

VASmurfitStoneWestpt PB10 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator none $368,396 $170,305 $368,396 $170,305

VAStanleyFurniture FB-1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $2,851,497 $765,694 $2,851,497 $765,694

VAStanleyFurniture FB-2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $3,650,917 $975,010 $3,650,917 $975,010

VATGVaughan B1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,997,280 $433,922 $1,997,280 $433,922

VAThomasville ESBL2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Fabric Filter improve FF $232,396 $133,028 $232,396 $133,028

VAVaughanBassettGala

x B-1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,502,768 $412,354 $1,502,768 $412,354

VAVaughanBassettGala

x B-2 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,545,095 $388,932 $1,545,095 $388,932

VAVaughanBassettGala

x B-3 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,742,324 $521,312 $1,742,324 $521,312

VAVaughanBassettGala

x B-4 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,771,209 $546,674 $1,771,209 $546,674

WAEmeraldKalama U-2 Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General none $223,063 $115,596 $223,063 $115,596

WAEmeraldKalama U-7 Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General none $215,063 $114,717 $215,063 $114,717

WAGPCamas No. 3 Power

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $6,990,858 $1,673,263 $6,990,858 $1,673,263

WAJeldWenWhiteSwan Boiler 1 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $2,215,858 $635,715 $2,215,858 $635,715

WAKimberlyClarkEverett No. 14

Cogeneration

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Fabric Filter add PBS $4,015,012 $2,444,909 $4,015,012 $2,444,909

# Table 14. Alternative Approach Best Compliance Options By Unit (140 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

WALongviewFPP #12 Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add ACI, add CO catalyst 

# $14,073,705 $3,996,012 $14,073,705 $3,996,012

WALongviewFPP #13 Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst $17,291,513 $4,225,111 $17,291,513 $4,225,111

WALongviewFPP #20 Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add advanced combustion controls 

# $317,710 $152,717 $317,710 $152,717

WANipponPaper #8 Hog Fuel

Boiler Energy

Recovery Unit Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Venturi Scrubber add FF, add advanced combustion controls 

# $7,417,801 $1,756,967 $7,417,801 $1,756,967

WAPortTownsendPaper #10 Power Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $12,377,328 $2,695,889 $12,377,328 $2,695,889

WAWeyerhaeuserLongvi

ew NCG Thermal

Oxidizer Energy

Recovery Unit Sodium-Alkali Scrubbing

System none $189,250 $101,961 $189,250 $101,961

WAWeyerhaeuserLongvi

ew No. 11 Hog Fuel

Boiler Energy

Recovery Unit Duct Sorbent Injection,

Electrostatic Precipitator none $377,729 $171,330 $377,729 $171,330

WIAlgoma B02 Energy

Recovery Unit No Equipment add FF $1,518,647 $422,546 $1,518,647 $422,546

WIAlgoma B03 Energy

Recovery Unit No Equipment add FF $1,858,153 $506,919 $1,858,153 $506,919

WIAmericanAsphalt P01 Energy

Recovery Unit Fabric Filter none $224,396 $115,742 $224,396 $115,742

WIAshland B20 Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF, add advanced combustion controls 

# $1,529,841 $406,095 $1,529,841 $406,095

WIFlambeauRiverPaper B24 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber, Wet Cyclonic

Separator add FF $7,881,800 $1,851,463 $7,881,800 $1,851,463

WIFoxValleyEnergy P10 Energy

Recovery Unit Fabric Filter, Flue Gas

Desulfurization, General,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) none $346,396 $167,890 $346,396 $167,890

WIGPGreenBay2818 B10 -

Wastepaper

Sludge-Fired

Boiler 10 Energy

Recovery Unit Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) none $179,063 $110,765 $179,063 $110,765

WIGPHardboardPhillips B22 Fluidized

Bed Energy

Recovery Unit Cyclone: Multiple

(Multiclone) add FF $1,915,844 $577,331 $1,915,844 $577,331

WILaminatedProducts Crestwood

Furnace Energy

Recovery Unit Fabric Filter improve FF $232,396 $118,250 $232,396 $118,250

WILPHayward Core Dryer Line

1 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $8,087,353 $1,761,520 $8,087,353 $1,761,520

WILPHayward Core Dryer Line

2 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $5,180,796 $1,183,675 $5,180,796 $1,183,675

WILPHayward Surface Dryer

Line 1 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $8,087,353 $1,761,520 $8,087,353 $1,761,520

WILPHayward Surface Dryer

Line 2 Energy

Recovery Unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF $5,180,796 $1,182,774 $5,180,796 $1,182,774

WIMarshfieldDoorSyste

ms P03 Energy

Recovery Unit Dry Electrostatic

Granular Filter, Fabric

Filter improve FF $232,396 $126,850 $232,396 $126,850

WINSPWAshland B20 Energy

Recovery Unit Dry Electrostatic

Granular Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $8,625,182 $2,014,945 $8,625,182 $2,014,945

WINSPWAshland B21 Energy

Recovery Unit Dry Electrostatic

Granular Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $8,970,115 $2,084,819 $8,970,115 $2,084,819

WIPCATomahawk B24 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $8,050,380 $1,921,959 $8,050,380 $1,921,959

# Table 14. Alternative Approach Best Compliance Options By Unit (141 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

WIPCATomahawk B27 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $4,523,057 $1,153,452 $4,523,057 $1,153,452

WIThilmanyLLC B07 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF $5,831,185 $1,405,135 $5,831,185 $1,405,135

WIThilmanyLLC B09 Energy

Recovery Unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator add FF $8,052,314 $1,938,906 $8,052,314 $1,938,906

WIThilmanyLLC B11 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $13,483,815 $3,034,830 $13,483,815 $3,034,830

WIThilmanyPapersNicol

etMill B23 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $4,018,357 $1,052,877 $4,018,357 $1,052,877

WIThilmanyPapersNicol

etMill B24 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $4,018,357 $1,052,877 $4,018,357 $1,052,877

WVArmstrongHardwood

FlooringWV Boiler 01 Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $2,004,261 $619,947 $2,004,261 $619,947

WVArmstrongHardwood

FlooringWV Boiler 02 Energy

Recovery Unit Did not report controls in

database, assumed to

have no equipment. add FF $2,004,261 $619,947 $2,004,261 $619,947

WVGPMtHopeOSB 5600 - Wellons

Energy System Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF $7,573,696 $1,785,424 $7,573,696 $1,785,424

WVJELDWENCraigsville Wood Fired

Boiler Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $2,616,031 $756,735 $2,616,031 $756,735

WVKoppersFollansbee Boiler #2 Energy

Recovery Unit No Equipment add FF $2,194,380 $658,806 $2,194,380 $658,806

WVKoppersFollansbee Boiler #3 Energy

Recovery Unit No Equipment add FF $2,012,211 $615,573 $2,012,211 $615,573

WVWeyerhaeuserBuckh

annon 001-01 Energy

Recovery Unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF $4,680,156 $1,179,192 $4,680,156 $1,179,192

WVWeyerhaeuserHeater

s 3800-00-10 Energy

Recovery Unit Catalytic Oxidizer (For

CO & VOC), Wet

Electrostatic Precipitator,

General add FF $5,692,140 $1,335,474 $5,692,140 $1,335,474

WVWeyerhaeuserHeater

s 3900-00-10 Energy

Recovery Unit Catalytic Oxidizer (For

CO & VOC), Wet

Electrostatic Precipitator,

General add FF $5,692,140 $1,335,474 $5,692,140 $1,335,474

AKOITMooseCreek INC1 Incinerator Baghouse, Thermal

Oxidizer improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,373,391 $519,025 -$5,688 $24,914 $0 -$5,688

CAArmtecdefense Scrap incinerator



# 1 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,873,056 $1,138,711 -$69,239 -$64,610 $0 -$69,239

CAArmtecdefense Scrap incinerator



# 2 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,142,244 -$69,694 -$65,029 $0 -$69,694

CAArmtecdefense Scrap incinerator



# 3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,132,137 -$68,271 -$63,715 $0 -$68,271

CORoundupStation Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,825,884 $708,806 -$915 -$887 $0 -$915

CTPfizer FB-IN-01 Incinerator VENTURI SCRUBBER,

TRAY TOWER

SCRUBBER, Wet ESP add FF, add caustic, add

ACI, afterburner retrofit $2,620,512 $866,315 -$25,455 $21,822 $0 -$25,455

ILElastec Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $4,400,511 $768,257 -$12,799 -$12,614 $0 -$12,799

ILF&MStateBank Incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,721,924 $694,948 -$747 -$746 $0 -$747

ILFlintHillsResources HB-2301 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $918,839 $318,179 -$34,110 $36,474 $0 -$34,110

# Table 14. Alternative Approach Best Compliance Options By Unit (142 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

ILFlintHillsResources MB-1012 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $2,385,297 $997,046 $486,877 $1,070,243 $0 $486,877

ILFlintHillsResources NB-800 Incinerator Fabric Filter improve FF, add ACI, add



# SNCR $531,799 $153,333 -$56,150 -$6,889 $0 -$56,150

ILPolyOne CE4 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,941,353 $716,955 -$8,964 -$8,955 $0 -$8,964

INCovanceLabsGreenfiel

d 241-1A Incinerator No Equipment add FF, add packed bed

scrubber, add ACI, add

SNCR $3,407,673 $946,172 -$55,903 -$40,203 $0 -$55,903

LAShellChemical F-T701 Incinerator Wet Scrubber and Wet

Electrostatic Precipitator add ACI, afterburner

retrofit, add SNCR $4,215,831 $1,044,250 $979,039 $2,008,949 $0 $979,039

NCGlaxoSmithKline MWI-2 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,229,710 $766,675 -$10,325 $98,028 $0 -$10,325

NEGreatDane INCINERATOR Incinerator Unknown add FF, add ACI, add

SNCR $2,161,803 $432,684 -$3,566 -$3,463 $0 -$3,566

NJNovartis 34 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $1,176,382 $297,328 -$37,064 -$1,331 $0 -$37,064

OKPioneerTelephone MS200 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $709,998 -$8,875 -$8,872 $0 -$8,875

PAAshlandNevilleIsland PR TOX Incinerator No Equipment add ACI, afterburner

retrofit, add SNCR $4,337,872 $1,447,291 $40,362 $193,672 $0 $40,362

PASmithKlineBeecham 003 Incinerator Fabric Filter, Venturi

Scrubber improve FF, add SNCR $300,739 $64,054 -$43,554 -$38,180 $0 -$43,554

SCEastmanColombia 1560-0008, ID

#15 Incinerator Wet Scrubber improve scrubber, add

FF, add ACI, add SNCR $1,876,994 $528,223 -$10,370 $93,530 $0 -$10,370

TXBASFFreeport IN-4702 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,446,708 $674,022 $154,203 $419,382 $0 $154,203

TXBASFFreeport IN-5500 Incinerator No Equipment add FF, add packed bed

scrubber $12,150,118 $3,492,092 $818,513 $1,729,479 $0 $818,513

TXReichhold Thermal Oxidizer Incinerator No Equipment add packed bed

scrubber, add ACI,

afterburner retrofit $3,650,669 $1,183,701 -$33,290 $21,595 $0 -$33,290

TXSterlingChemTexasCi

ty 53H3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit $1,619,576 $562,105 -$51,192 $8,698 $0 -$51,192

VATransInd 50825 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,888,545 $733,385 -$12,143 -$11,853 $0 -$12,143

WABoeingDevelopment

alCenter 9-67 datadestroy

incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,023,492 $397,738 -$20,425 -$12,179 $0 -$20,425

WVDuPontWashington

Works T7IME Incinerator Wet scrubber add FF $1,990,729 $649,813 $34,903 $185,140 $0 $34,903

AKAlyeskaPumpStation5 35-IN-1 Small, remote No Equipment add ACI $880,551 $180,892 -$35,844 $0 -$35,844

AKAlyeskaPumpStation6 PS6 Smart Ash Small, remote No Equipment add ACI $880,551 $172,882 -$658 $0 -$658

AKAlyeskaPumpStation7 37-IN-1 Small, remote No Equipment add ACI $880,551 $211,504 -$72,871 $0 -$72,871

AKAlyeskaPumpStation7 PS7 Smart Ash Small, remote No Equipment add ACI $880,551 $178,506 -$3,392 $0 -$3,392

AKAlyeskaPumpStation9 PS9 Smart Ash Small, remote No Equipment add ACI $880,551 $189,753 -$2,857 $0 -$2,857

AKChugachElectricBelu

ga EU No. 9 Small, remote No Equipment add FF, add ACI $935,680 $228,659 -$72,915 $0 -$72,915

AKCoeur Incinerator Small, remote No Equipment add FF, add ACI 

# $836,551 $199,452 -$68,684 $0 -$68,684

AKCookInletPipelineDriftRiver Drift River

Terminal

Incinerator Small, remote No Equipment add ACI $880,551 $190,892 -$81,695 $0 -$81,695

AKEntechAlaska Incin # 1 Small, remote No Equipment add ACI 

# $880,551 $189,071 -$79,352 $0 -$79,352

AKFairbanksMaintenanc

e FMF Smart Ash Small, remote No Equipment add ACI $880,551 $189,753 -$2,892 $0 -$2,892

AKGlenallenResponseB

ase GRB Smart Ash Small, remote No Equipment add ACI $880,551 $189,753 -$2,900 $0 -$2,900

AKHeclaGreensCreekJu

neau Consumat

Incinerator Small, remote No Equipment add ACI $105,712 $43,265 -$78,111 $0 -$78,111

AKKuparukCentral

Production H-250 (EU 35) Small, remote No Equipment none $2,750 $17,796 $80,837 $2,750 $17,796

AKKuparukCentral

Production H-347 (EU 36) Small, remote No Equipment none $55,250 $23,561 $39,666 $55,250 $23,561

AKPioneerNR I-5 incinerator Small, remote No Equipment add ACI 

# $24,872 $40,989 -$73,240 $0 -$73,240

AKTeckComincoAlaskaI

ncRedDogMine MI-2 Small, remote No Equipment add ACI $880,551 $237,391 -$27,611 $0 -$27,611

AKTeckComincoAlaskaI

ncRedDogMine MI-3 Small, remote No Equipment add ACI $880,551 $191,831 -$74,694 $0 -$74,694

# Table 14. Alternative Approach Best Compliance Options By Unit (143 of 144) Appendix C

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) MACT Controls 

# MACT Cost Alternative Disposal Cost Best Option

Facility ID C ombustion

Unit ID Subcategory Existing Controls

AKUOCCTradingBay R-H-0800 Small, remote No Equipment add ACI 

# $880,551 $177,977 -$83,692 $0 -$83,692

AKXTOEnergy INCINERATOR Small, remote No Equipment add ACI 

# $880,551 $180,039 -$83,625 $0 -$83,625



# $1,906,313,225 $507,602,908 $1,150,632 $5,572,401 $3,810 ,970 $1,779,580,240 $479,715,744

# Table 15. Alternative Approach Cost Effectiveness of MACT Floors: Overall and by Subcategory Appendix C

A. Compliance by Additional Control Only

Subcategory Total Annual Cost

($/yr) 

# Total Emission

Reductions (tpy) 

# Cost Effectiveness ($/tpy

pollutant reduced)

Air curtain incinerators $7,500 n/a n/a

Burn-off ovens $6,035,704 32 $190,765

Waste-burning Kilns $55,504,377 15,005 $3,699

Energy recovery units $419,935,874 132,797 $3,162

Incinerators $23,085,488 491 $47,044

Small, remote $3,033,965 2 $1,780,868

Overall $507,602,908 148,326 $3,422



# B. Compliance or Most Inexpensive Disposal Alternati ve

Subcategory Total Annual Cost

($/yr) 

# Total Emission

Reductions (tpy) 

# Cost Effectiveness ($/tpy

pollutant reduced)

Air curtain incinerators $7,500 n/a n/a

Burn-off ovens $3,198,508 55 $57,727

Waste-burning Kilns $55,504,377 15,005 $3,699

Energy recovery units $419,935,874 132,797 $3,162

Incinerators $1,875,159 737 $2,544

Small, remote -$803,673 30 -$26,587

Overall a 

# $479,717,744 148,561 $3,229

a - emissions adjusted to account for landfill flare emissions from gas generated from diverted waste

Note:

Total Annual Cost is derived from calculations described previously in this memo.

Total Emission Reductions are derived in the CISWI Emission Reductions Memo.

# A PPENDIX 

# D. T ABLES FOR 

# “A LTERNATIVE 

# A PPROACH 

# ” B EYOND



# - THE 

# -F LOOR 

# C OST 

# A NALYSES



# 16. Costs to Beyond-the-Floor Emission Limits

16A: Waste-burning Kilns

!6B: Energy Recovery Units

17. Alternative Approach Best Beyond-the-Floor Compliance Options by Unit

18. Alternative Approach Cost Effectiveness of Beyond-the-Floor Emission Limits: Overall and by

SubcategoryTable 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (1 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)ALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRALIPPrattvilleZ003Wet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFiltertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filtertune-up, add caustic, add carbon, add SNCRCAMitsubishiCement4-RK-1Fabric Filtertune-up, add caustic, add carbon, add SNCRCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemtune-up, add caustic, add carbon, add SNCRFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexMiamiCement KilnAfterburner, Fabric Filtertune-up, add caustic, add carbonFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-up, add caustic, add carbonFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRFLRinkerBrooksville0530021-001-AVFabric Filtertune-up, add caustic, add carbon, add SNCRFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentGACemexClinchfieldKiln1Fabric Filtertune-up, add caustic, add carbon, add SNCRGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRConsolidated MACT ControlsAdd Fabric FilterFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceAdd SNCRImprove Fabric FilterPerformanceTable 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (2 of 165)Appendix DALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRALIPPrattvilleZ003Wet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFiltertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filtertune-up, add caustic, add carbon, add SNCRCAMitsubishiCement4-RK-1Fabric Filtertune-up, add caustic, add carbon, add SNCRCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemtune-up, add caustic, add carbon, add SNCRFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexMiamiCement KilnAfterburner, Fabric Filtertune-up, add caustic, add carbonFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-up, add caustic, add carbonFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRFLRinkerBrooksville0530021-001-AVFabric Filtertune-up, add caustic, add carbon, add SNCRFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentGACemexClinchfieldKiln1Fabric Filtertune-up, add caustic, add carbon, add SNCRGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)$4,008,255 $13.88$4,750,534 $13.53$2,311,143 $15.59$1,645,943 $14.24$1,028,580 $14.81$2,037,138 $14.82$1,818,613 $15.60$3,579,490 $13.53$1,707,741 $14.07$2,922,490 $13.89$3,304,461 $13.89$3,048,356 $14.07$16,701 $2.57$2,197,528 $14.84$4,773,001 $14.83$677,863 $14.06$1,969,238 $14.24Add CarbonTune-upIncrease SNCR ReagentAdd CausticTable 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (3 of 165)Appendix DALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRALIPPrattvilleZ003Wet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFiltertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filtertune-up, add caustic, add carbon, add SNCRCAMitsubishiCement4-RK-1Fabric Filtertune-up, add caustic, add carbon, add SNCRCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemtune-up, add caustic, add carbon, add SNCRFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexMiamiCement KilnAfterburner, Fabric Filtertune-up, add caustic, add carbonFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-up, add caustic, add carbonFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRFLRinkerBrooksville0530021-001-AVFabric Filtertune-up, add caustic, add carbon, add SNCRFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentGACemexClinchfieldKiln1Fabric Filtertune-up, add caustic, add carbon, add SNCRGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceAnnualStack TestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)$0 $0 $4,008,255 $14$0 $0 $0 $0$0 $0 $4,750,534 $14$0 $0 $2,311,143 $16$0 $0 $0 $0$0 $0 $0 $0$0 $0 $1,645,943 $14$0 $0 $1,028,580 $15$0 $0 $2,037,138 $15$0 $0 $1,818,613 $16$0 $0 $3,579,490 $14$0 $0 $1,707,741 $14$0 $0 $0 $0$0 $0 $2,922,490 $14$0 $0 $3,304,461 $14$0 $0 $3,048,356 $14$0 $0 $16,701 $3$0 $0 $2,197,528 $15$0 $0 $4,773,001 $15$0 $0 $677,863 $14$0 $0 $1,969,238 $14$0 $0 $0 $0Controls SubtotalsFabric Filter BagLeak DetectorInitial Stack TestTable 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (4 of 165)Appendix DALCemexDemopolisKILN #1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRALIPPrattvilleZ003Wet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRALLafargeRobertaPlant Rotary Kiln #5Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentALLehighCementCoLeeds 005Dry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentARDomtarIndustriesLK2Cyclone: Single, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRARDomtarIndustriesLK3Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRAZAZPortlandCementRillito H3-K4-KCyclone: Multiple (Multiclone),FabricFiltertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-1Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCACAPortlandCementColton K-2Collectors, Settling Chambers,Separators - General, Cyclone: Multiple(Multiclone), Fabric Filtertune-up, add caustic, add carbon, add SNCRCALehighSouthwestReddingPlantIn-Line Kiln/RawMill (S260) Fabric Filtertune-up, add caustic, add carbon, add SNCRCAMitsubishiCement4-RK-1Fabric Filtertune-up, add caustic, add carbon, add SNCRCANationalCementofCA Kiln 1Fabric Filter,Sodium-Alkali ScrubbingSystemtune-up, add caustic, add carbon, add SNCRFLBuckeyeFlorida#4 Lime kilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRFLCemexBrooksvilleKiln #1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexBrooksvilleKiln #2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)add caustic, add carbon, increase SNCRreagentFLCemexMiamiCement KilnAfterburner, Fabric Filtertune-up, add caustic, add carbonFLCemexMiamiSoil ThermalTreatment Facility Afterburner, Fabric Filtertune-up, add caustic, add carbonFLFloridaRockKiln Line 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRFLRinkerBrooksville0530021-001-AVFabric Filtertune-up, add caustic, add carbon, add SNCRFLSACBranfordCalciner BurnerFabric Filter, Hydrated Lime Injection,Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentGACemexClinchfieldKiln1Fabric Filtertune-up, add caustic, add carbon, add SNCRGATempleInlandRome LK1Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceACI MonitoringaAnnual ControlDevice InspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$0 $0$0 $4,008,255$0 $0$0$0$0 $0$0 $4,750,534$0 $0$0 $2,311,143$0 $0$0$0$0 $0$0$0$0 $0$0 $1,645,943$0 $0$0 $1,028,580$0 $0$0 $2,037,138$0 $0$0 $1,818,613$0 $0$0 $3,579,490$0 $0$0 $1,707,741$0 $0$0$0$0 $0$0 $2,922,490$0 $0$0 $3,304,461$0 $0$0 $3,048,356$0 $0$0$16,701$0 $0$0 $2,197,528$0 $0$0 $4,773,001$0 $0$0 $677,863$0 $0$0 $1,969,238$0 $0$0$0SNCR MonitoringMonitoring,Reporting, andRecordkeepingSubtotalsTotal Beyond-the-Floor Control,Monitoring, Reporting, andRecordkeeping CostTable 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (5 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Consolidated MACT ControlsAdd Fabric FilterFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceAdd SNCRImprove Fabric FilterPerformanceGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRIALafargeBuffaloKiln 1Fabric Filtertune-up, add PBS, add carbon, add SNCRIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, add SNCRIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRIDAshGroveInkomKiln 2Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentKSMonarchCementCoHumboldt Kiln 4Fabric Filtertune-up, add caustic, add carbon, add SNCRKSMonarchCementCoHumboldt Kiln 5Fabric Filtertune-up, add caustic, add carbon, add SNCRMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMEDragonProductsK006Fabric Filtertune-up, add caustic, add carbon, add SNCRMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCROKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #1Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #2Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #3Fabric Filtertune-up, add caustic, add carbon, add SNCRORAshGroveDurkeerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRPALafargeWhitehallPlant Kiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRPALafargeWhitehallPlant Kiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRTable 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (6 of 165)Appendix DConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRIALafargeBuffaloKiln 1Fabric Filtertune-up, add PBS, add carbon, add SNCRIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, add SNCRIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRIDAshGroveInkomKiln 2Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentKSMonarchCementCoHumboldt Kiln 4Fabric Filtertune-up, add caustic, add carbon, add SNCRKSMonarchCementCoHumboldt Kiln 5Fabric Filtertune-up, add caustic, add carbon, add SNCRMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMEDragonProductsK006Fabric Filtertune-up, add caustic, add carbon, add SNCRMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCROKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #1Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #2Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #3Fabric Filtertune-up, add caustic, add carbon, add SNCRORAshGroveDurkeerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRPALafargeWhitehallPlant Kiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRPALafargeWhitehallPlant Kiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRTAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add CarbonTune-upIncrease SNCR ReagentAdd Caustic$2,330,222 $13.90$2,966,327 $15.61$361,609 $14.37$398,017 $13.94$1,581,636 $14.08$1,391,872 $14.44$1,868,271 $14.37$1,422,816 $14.06$1,422,917 $14.06$992,011 $12.13$1,021,261 $12.48$1,303,200 $12.81$986,147 $14.06$1,000,803 $14.07$1,421,164 $14.06$1,314,209 $14.06$1,019,689 $14.06$1,919,195 $14.07$694,698 $10.71$243,099 $8.92Table 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (7 of 165)Appendix DConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRIALafargeBuffaloKiln 1Fabric Filtertune-up, add PBS, add carbon, add SNCRIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, add SNCRIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRIDAshGroveInkomKiln 2Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentKSMonarchCementCoHumboldt Kiln 4Fabric Filtertune-up, add caustic, add carbon, add SNCRKSMonarchCementCoHumboldt Kiln 5Fabric Filtertune-up, add caustic, add carbon, add SNCRMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMEDragonProductsK006Fabric Filtertune-up, add caustic, add carbon, add SNCRMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCROKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #1Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #2Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #3Fabric Filtertune-up, add caustic, add carbon, add SNCRORAshGroveDurkeerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRPALafargeWhitehallPlant Kiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRPALafargeWhitehallPlant Kiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRAnnualStack TestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls SubtotalsFabric Filter BagLeak DetectorInitial Stack Test$0$0$0$0$0$0$0$0$0$0 $2,330,222$14$0$0 $2,966,327$16$0$0 $361,609$14$0$0 $398,017$14$0$0 $1,581,636$14$0$0 $1,391,872$14$0$0 $1,868,271$14$0$0 $1,422,816$14$0$0 $1,422,917$14$0$0 $992,011$12$0$0 $1,021,261$12$0$0 $1,303,200$13$0$0$0$0$0$0 $986,147$14$0$0 $1,000,803$14$0$0 $1,421,164$14$0$0 $1,314,209$14$0$0 $1,019,689$14$0$0 $1,919,195$14$0$0$0$0$0$0 $694,698$11$0$0 $243,099$9Table 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (8 of 165)Appendix DConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceGATempleInlandRome LK2Collectors, Settling Chambers,Separators - General, Venturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRGAWeyerhaeuserCoOglethorpe Lime Kiln (U800)Electrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRIALafargeBuffaloKiln 1Fabric Filtertune-up, add PBS, add carbon, add SNCRIALehighCementMasonCity 302.203Electrostatic Precipitator, Fabric Filter,Flue Gas Desulfurization (General),Selective Non-Catalytic Reduction (NH3Or Urea Injection) (SNCR)tune-up, add caustic, add carbon, add SNCRIDAshGroveInkomKiln 1Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRIDAshGroveInkomKiln 2Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILBuzziUnicemOglesby #3 KilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRILLafargeJoppaPlantKiln 1Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentILLafargeJoppaPlantKiln 2Electrostatic Precipitator, Fabric Filter,SNCR used intermittentlytune-up, add caustic, add carbon, increaseSNCR reagentKSMonarchCementCoHumboldt Kiln 4Fabric Filtertune-up, add caustic, add carbon, add SNCRKSMonarchCementCoHumboldt Kiln 5Fabric Filtertune-up, add caustic, add carbon, add SNCRMDESSROCFrederickPlant EU-401Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMDESSROCFrederickPlant EU-402Cyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRMEDragonProductsK006Fabric Filtertune-up, add caustic, add carbon, add SNCRMELincolnPaper&Tissue Lime KilnVenturi Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCROKLafargeTulsaPlantKiln 1Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLafargeTulsaPlantKiln 2Cyclone: Multiple (Multiclone), FabricFiltertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #1Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #2Fabric Filtertune-up, add caustic, add carbon, add SNCROKLoneStarPryorKiln #3Fabric Filtertune-up, add caustic, add carbon, add SNCRORAshGroveDurkeerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRORIPSpringfield#3 Lime KilnElectrostatic Precipitatoradd FF, tune-up, add PBS, add ACI, addSNCRPALafargeWhitehallPlant Kiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRPALafargeWhitehallPlant Kiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRACI MonitoringaAnnual ControlDevice InspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)SNCR MonitoringMonitoring,Reporting, andRecordkeepingSubtotalsTotal Beyond-the-Floor Control,Monitoring, Reporting, andRecordkeeping Cost$0 $0$0$0$0 $0$0$0$0 $0$0 $2,330,222$0 $0$0 $2,966,327$0 $0$0 $361,609$0 $0$0 $398,017$0 $0$0 $1,581,636$0 $0$0 $1,391,872$0 $0$0 $1,868,271$0 $0$0 $1,422,816$0 $0$0 $1,422,917$0 $0$0 $992,011$0 $0$0 $1,021,261$0 $0$0 $1,303,200$0 $0$0$0$0 $0$0 $986,147$0 $0$0 $1,000,803$0 $0$0 $1,421,164$0 $0$0 $1,314,209$0 $0$0 $1,019,689$0 $0$0 $1,919,195$0 $0$0$0$0 $0$0 $694,698$0 $0$0 $243,099Table 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (9 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Consolidated MACT ControlsAdd Fabric FilterFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DeviceAdd SNCRImprove Fabric FilterPerformancePALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementYork 200Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRSCLafargeHarleyville2Fabric Filtertune-up, add caustic, add carbon, add SNCRSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add ACI, addSNCRTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, tune-up, add caustic, add carbon,increase SNCR reagentTXAshGroveMidlothian Kiln 2Catalytic Reduction (NH3 Or Ureaincrease SNCR reagentTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXLehighCementCompanyWacoKILN1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRUTAshGroveLeamington rotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRUTHolcimDevilsSlideKiln 1Fabric Filtertune-up, add caustic, add SNCRVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWAAshGroveSeattlerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRWALafargeSeattleKilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP. Highlighted units are not subject to the NESHAP and would have installed ACI and associated monitoring costs to reach theMACT floor level.Table 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (10 of 165)Appendix DConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DevicePALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementYork 200Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRSCLafargeHarleyville2Fabric Filtertune-up, add caustic, add carbon, add SNCRSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add ACI, addSNCRTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, tune-up, add caustic, add carbon,increase SNCR reagentTXAshGroveMidlothian Kiln 2Catalytic Reduction (NH3 Or Ureaincrease SNCR reagentTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXLehighCementCompanyWacoKILN1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRUTAshGroveLeamington rotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRUTHolcimDevilsSlideKiln 1Fabric Filtertune-up, add caustic, add SNCRVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWAAshGroveSeattlerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRWALafargeSeattleKilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP. Highlighted units are not subject to the NESHAP and would have installed ACI and associated monitoring costs to reach theMACT floor level.TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add CarbonTune-upIncrease SNCR ReagentAdd Caustic$1,529,479 $15.64$1,391,815 $15.64$713,674 $15.64$1,571,371 $13.87$2,312,140 $14.11$837,354 $14.86$971,788 $14.86$968,513 $14.86$1,990,948 $14.40$3,445,699 $11.50$4,061,598 $12.42$498,299 $15.65$1,122,863 $14.20$1,718,966 $14.29$1,442,394 $14.47$30,837,318 $14.09$1,517,524 $13.31$945,206 $12.87Incremental Control Cost:Table 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (11 of 165)Appendix DConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DevicePALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementYork 200Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRSCLafargeHarleyville2Fabric Filtertune-up, add caustic, add carbon, add SNCRSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add ACI, addSNCRTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, tune-up, add caustic, add carbon,increase SNCR reagentTXAshGroveMidlothian Kiln 2Catalytic Reduction (NH3 Or Ureaincrease SNCR reagentTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXLehighCementCompanyWacoKILN1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRUTAshGroveLeamington rotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRUTHolcimDevilsSlideKiln 1Fabric Filtertune-up, add caustic, add SNCRVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWAAshGroveSeattlerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRWALafargeSeattleKilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP. Highlighted units are not subject to the NESHAP and would have installed ACI and associated monitoring costs to reach theMACT floor level.AnnualStack TestTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)Controls SubtotalsFabric Filter BagLeak DetectorInitial Stack Test$0$0 $1,529,479$16$0$0 $1,391,815$16$0$0 $713,674$16$0$0 $1,571,371$14$0$0$0$0$0$0 $2,312,140$14$0$0 $837,354$15$0$0 $971,788$15$0$0 $968,513$15$0$0 $1,990,948$14$0$0 $3,445,699$11$0$0 $4,061,598$12$0$0 $498,299$16$0$0 $1,122,863$14$0$0 $1,718,966$14$0$0 $1,442,394$14$0$0 $30,837,318$14$0$0$0$0$0$0$0$0$0$0 $1,517,524$13$0$0 $945,206$13$0$0$0$0$0$0$0$0Table 16A. Alternate Approach Waste-burning Kilns: Costs to Meet Beyond-the-Floor Emission Limits (12 of 165)Appendix DConsolidated MACT ControlsFacilityIDUnitIDControl costs in gray were not included in beyond-the-floor assessment, either for technical reasonsdiscussed in the memo or because they were already included in the MACT floor costing.Existing Control DevicePALehighCementEvansville 121Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementEvansville 122Cyclone: Single, Dry LimestoneInjection, Fabric Filtertune-up, add caustic, add carbon, add SNCRPALehighCementYork 200Electrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRSCLafargeHarleyville2Fabric Filtertune-up, add caustic, add carbon, add SNCRSCNorboardCBCyclone: Multiple (Multiclone),Electrostatic Precipitatoradd FF, tune-up, add caustic, add ACI, addSNCRTNCemexKnoxvilleOOKFabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXAshGroveMidlothian Kiln 1Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, tune-up, add caustic, add carbon,increase SNCR reagentTXAshGroveMidlothian Kiln 2Catalytic Reduction (NH3 Or Ureaincrease SNCR reagentTXAshGroveMidlothian Kiln 3Electrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or UreaInjection) (SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXCemexBalconesPlant 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR)tune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 1Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXHolcimMidlothianPlant Kiln 2Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection)(SNCR), Wet Scrubbertune-up, add caustic, add carbon, increaseSNCR reagentTXLehighCementCompanyWacoKILN1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 1Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 2Fabric Filtertune-up, add caustic, add carbon, add SNCRTXLoneStarMarynealKiln 3Fabric Filtertune-up, add caustic, add carbon, add SNCRUTAshGroveLeamington rotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRUTHolcimDevilsSlideKiln 1Fabric Filtertune-up, add caustic, add SNCRVASmurfitStoneHopewell Lime Kiln Electrostatic Precipitator,VenturiScrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWAAshGroveSeattlerotary cement kilnFabric Filtertune-up, add caustic, add carbon, add SNCRWALafargeSeattleKilnElectrostatic Precipitatoradd FF, tune-up, add caustic, add carbon,add SNCRWASimpsonTacoma2784 #1 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRWASimpsonTacoma2784 #2 Lime KilnWet Scrubberadd FF, tune-up, improve scrubber, add ACI,add SNCRa - Assumed that any ACI and associated monitoring cost, as well as Hg CEMS, would be installed to comply with Portland CementNESHAP. Highlighted units are not subject to the NESHAP and would have installed ACI and associated monitoring costs to reach theMACT floor level.ACI MonitoringaAnnual ControlDevice InspectionReporting andRecordkeepingTCI($)TAC($/yr)TAC($/yr)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)SNCR MonitoringMonitoring,Reporting, andRecordkeepingSubtotalsTotal Beyond-the-Floor Control,Monitoring, Reporting, andRecordkeeping Cost$0 $0$0 $1,529,479$0 $0$0 $1,391,815$0 $0$0 $713,674$0 $0$0 $1,571,371$0 $0$0$0$0 $0$0 $2,312,140$0 $0$0 $837,354$0 $0$0 $971,788$0 $0$0 $968,513$0 $0$0 $1,990,948$0 $0$0 $3,445,699$0 $0$0 $4,061,598$0 $0$0 $498,299$0 $0$0 $1,122,863$0 $0$0 $1,718,966$0 $0$0 $1,442,394$0 $0$0 $30,837,318$0 $0$0$0$0 $0$0$0$0 $0$0 $1,517,524$0 $0$0 $945,206$0 $0$0$0$0 $0$0$0$0 $93,170,444Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (13 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)AKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$715,188 $8,083 $150,051 $1,695.83AKPeakOilfield CB 5000 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$715,188 $8,083 $194,971 $2,203.51AKPeakOilfield CB 5000 2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$715,188 $8,083 $194,971 $2,203.51AKPeakOilfield Model 200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$709,364 $20,043 $193,818 $5,476.17AKPeakOilfield Model 400No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$713,252 $10,076 $194,588 $2,748.96AKUnisea37EU ID 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$896,167 $509 $213,378 $121.17AKUnisea37EU ID 3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$900,221 $501 $232,320 $129.18AKUnisea37EU ID 5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$900,221 $501 $240,070 $133.49ALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$10,612,078 $122 $2,348,058 $26.98ALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$3,867,940 $133 $951,065 $32.61ALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCR$2,844,992 $144 $730,700 $36.90ALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$3,073,529 $140 $780,300 $35.63ALCibaMcIntoshBoiler # 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,690,656 $146 $686,934 $37.37ALEvonikTheodore503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,797,114 $178 $496,086 $49.18ALEvonikTheodore503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,222,057 $256 $368,675 $77.16ALEvonikTheodore503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,470,958 $208 $421,919 $59.60ALEvonikTheodore503-5011-5.1Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,190,467 $160 $585,218 $42.70ALEvonikTheodore503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagent$1,574,472 $196 $452,545 $56.33ALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,738,351 $128 $1,128,630 $30.45ALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$8,755,964 $122 $1,974,734 $27.41ALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$2,358,547 $154 $625,905 $40.86Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (14 of 165)Appendix DAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 400No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALCibaMcIntoshBoiler # 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.1Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)$1,334 $15.08 $4,134 $46.72$1,334 $15.08 $10,097 $114.12$1,334 $15.08 $10,345 $116.91$770 $21.75 $9,922 $280.35$1,167 $16.48 $10,626 $150.11$8,025 $4.56 $21,947 $12.46$8,128 $4.52 $27,937 $15.53$8,128 $4.52 $30,572 $17.00$83,329 $0.96 $1,372,452 $15.77$43,247 $1.48 $505,713 $17.34$34,279 $1.73 $353,207 $17.84$36,416 $1.66 $388,233 $17.73$32,785 $1.78 $318,552 $17.33$22,871 $2.27 $183,292 $18.17$14,607 $3.06 $98,549 $20.63$18,492 $2.61 $134,300 $18.97$27,487 $2.01 $246,549 $17.99$19,952 $2.48 $156,924 $19.53$49,931 $1.35 $632,301 $17.06$74,398 $1.03 $1,195,021 $16.59$29,386 $1.92 $285,549 $18.64Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCRTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (15 of 165)Appendix DAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 400No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALCibaMcIntoshBoiler # 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.1Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (16 of 165)Appendix DAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 400No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALCibaMcIntoshBoiler # 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.1Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)$716,522 $8,098 $154,185$1,743$716,522 $8,098 $205,069$2,318$716,522 $8,098 $205,316$2,320$710,133 $20,064 $203,740$5,757$714,419 $10,093 $205,214$2,899$904,192 $513 $235,326$134$908,349 $505 $260,257$145$908,349 $505 $270,643$150$10,695,407 $123 $3,720,510$43$3,911,187 $134 $1,456,777$50$2,879,270 $145 $1,083,908$55$3,109,944 $142 $1,168,534$53$2,723,440 $148 $1,005,486$55$1,819,985 $180 $679,378$67$1,236,665 $259 $467,224$98$1,489,451 $210 $556,219$79$2,217,954 $162 $831,767$61$1,594,424 $198 $609,468$76$4,788,282 $129 $1,760,931$48$8,830,361 $123 $3,169,755$44$2,387,934 $156 $911,453$60Initial Stack TestAdd CausticControls SubtotalsTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (17 of 165)Appendix DAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 400No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALCibaMcIntoshBoiler # 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.1Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$1,900$25,500 $9,700$5,100$25,500 $9,700$5,300$25,500 $9,700$5,400$25,500 $9,700$5,600$25,500 $9,700$4,500$25,500 $9,700$5,900$25,500 $9,700$6,600$25,500 $9,700$12,000$25,500 $9,700$12,800$25,500 $9,700$13,000$25,500 $9,700$13,300$25,500 $9,700$13,100$25,500 $9,700$13,000$25,500 $9,700$13,000$25,500 $9,700$13,300$25,500 $9,700$14,200$25,500 $9,700$14,400$25,500 $9,700$15,200$25,500 $9,700$15,400$25,500 $9,700$16,000$25,500 $9,700Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMSTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (18 of 165)Appendix DAKBelugaRiverProduction Mech Shop Used OilBurnerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield CB 5000 2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKPeakOilfield Model 400No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAKUnisea37EU ID 5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALBoiseWhitePaperJackson 102-0001-Z013Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALChapmanForestProducts EU 002 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRALChapmanForestProducts EU 003 Wood FiredBoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRALCibaMcIntoshBoiler # 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.1(Isophorone T.O. )Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.3 (I-1515T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-4.4 (I-1890T.O. )Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.1Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALEvonikTheodore503-5011-5.2Gas Scrubber, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentALGPBrewtonMillBR-PSG0-S021 No. 2Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPBrewtonMillBR-PSG0-S026 No. 3Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPEngineeredWoodProductsThornsbyEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)$25,500 $11,600 $742,022 $165,785$25,500 $14,800 $742,022 $219,869$25,500 $15,000 $742,022 $220,316$25,500 $15,100 $735,633 $218,840$25,500 $15,300 $739,919 $220,514$25,500 $14,200 $929,692 $249,526$25,500 $15,600 $933,849 $275,857$25,500 $16,300 $933,849 $286,943$25,500 $21,700 $10,720,907 $3,742,210$25,500 $22,500 $3,936,687 $1,479,277$25,500 $22,700 $2,904,770 $1,106,608$25,500 $23,000 $3,135,444 $1,191,534$25,500 $22,800 $2,748,940 $1,028,286$25,500 $22,700 $1,845,485 $702,078$25,500 $22,700 $1,262,165 $489,924$25,500 $23,000 $1,514,951 $579,219$25,500 $23,900 $2,243,454 $855,667$25,500 $24,100 $1,619,924 $633,568$25,500 $24,900 $4,813,782 $1,785,831$25,500 $25,100 $8,855,861 $3,194,855$25,500 $25,700 $2,413,434 $937,153Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystemTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (19 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceALGPPetermanPlyEU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,009,130 $125 $1,608,164 $28.62ALGPTalladegaPlyEU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,850,271 $126 $1,372,124 $29.57ALIPCourtlandNo. 3 CombinationBoier / 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$19,777,151 $111 $4,360,957 $24.49ALIPPrattvilleZ006Cyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$14,872,789 $127 $3,217,518 $27.37ALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$17,213,072 $132 $3,671,586 $28.22ALIPRiverdaleNo. 1 Bark Boiler /BK01Cyclone: Multiple (Multiclone), VenturiScrubberadd advanced combustion controls,improve scrubber, add caustic, addACI, add SNCRALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRALSABICF-1-04No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,517,109 $151 $665,215 $39.87ALSABICF-1-05No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,517,109 $151 $665,215 $39.87ARArmstrongWarrenSN-13Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,448,093 $211 $432,667 $62.99ARArmstrongWarrenSN-41Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,122,904 $162 $578,966 $44.24ARDomtarIndustriesPB1Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,849,908 $124 $1,338,783 $28.48ARDomtarIndustriesPB2Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$21,006,063 $111 $4,637,214 $24.46ARDomtarIndustriesPB3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$21,956,118 $111 $4,815,572 $24.30AREvergreenPackaging BBVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$14,837,412 $126 $3,211,638 $27.37ARGeorgiaPacificCrossett93 SN-WB1 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,586,229 $122 $1,719,111 $27.65ARGeorgiaPacificCrossett93 SN-WB2 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,465,633 $125 $1,708,151 $28.50ARGeorgiaPacificFordyce SN - 01 Wood FuelBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$5,716,852 $126 $1,329,647 $29.38ARGPChemCrossett89SN-05No Equipmentadd FF, add PBS, add ACI, add SNCR$2,191,659 $159 $579,017 $42.02ARGPCrossett92SN-03Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$20,547,606 $111 $4,490,684 $24.17ARGPCrossett92SN-22Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$17,830,886 $132 $3,795,163 $28.05Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (20 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsALGPPetermanPlyEU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPTalladegaPlyEU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPCourtlandNo. 3 CombinationBoier / 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ006Cyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPRiverdaleNo. 1 Bark Boiler /BK01Cyclone: Multiple (Multiclone), VenturiScrubberadd advanced combustion controls,improve scrubber, add caustic, addACI, add SNCRALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRALSABICF-1-04No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALSABICF-1-05No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-13Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-41Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB1Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB2Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARDomtarIndustriesPB3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAREvergreenPackaging BBVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGeorgiaPacificCrossett93 SN-WB1 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificCrossett93 SN-WB2 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificFordyce SN - 01 Wood FuelBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPChemCrossett89SN-05No Equipmentadd FF, add PBS, add ACI, add SNCRARGPCrossett92SN-03Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPCrossett92SN-22Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$64,090 $1.14 $906,865 $16.14$57,141 $1.23 $775,141 $16.70$128,056 $0.72 $2,727,079 $15.31$99,799 $0.85 $1,909,956 $16.25$106,062 $0.82 $2,090,250 $16.07$65,416 $1.13 $933,529 $16.06$120,629 $0.75 $2,510,521 $15.57$30,932 $1.85 $312,694 $18.74$30,932 $1.85 $313,293 $18.78$18,161 $2.64 $150,898 $21.97$26,737 $2.04 $255,050 $19.49$57,587 $1.23 $749,903 $15.95$132,945 $0.70 $3,052,274 $16.10$136,528 $0.69 $3,057,402 $15.43$99,696 $0.85 $1,923,026 $16.39$68,102 $1.10 $1,022,719 $16.45$66,619 $1.11 $988,350 $16.49$56,286 $1.24 $736,155 $16.27$27,577 $2.00 $258,324 $18.75$131,366 $0.71 $2,962,363 $15.94$108,594 $0.80 $2,199,142 $16.25Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (21 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsALGPPetermanPlyEU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPTalladegaPlyEU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPCourtlandNo. 3 CombinationBoier / 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ006Cyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPRiverdaleNo. 1 Bark Boiler /BK01Cyclone: Multiple (Multiclone), VenturiScrubberadd advanced combustion controls,improve scrubber, add caustic, addACI, add SNCRALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRALSABICF-1-04No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALSABICF-1-05No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-13Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-41Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB1Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB2Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARDomtarIndustriesPB3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAREvergreenPackaging BBVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGeorgiaPacificCrossett93 SN-WB1 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificCrossett93 SN-WB2 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificFordyce SN - 01 Wood FuelBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPChemCrossett89SN-05No Equipmentadd FF, add PBS, add ACI, add SNCRARGPCrossett92SN-03Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPCrossett92SN-22Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (22 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsALGPPetermanPlyEU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPTalladegaPlyEU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPCourtlandNo. 3 CombinationBoier / 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ006Cyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPRiverdaleNo. 1 Bark Boiler /BK01Cyclone: Multiple (Multiclone), VenturiScrubberadd advanced combustion controls,improve scrubber, add caustic, addACI, add SNCRALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRALSABICF-1-04No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALSABICF-1-05No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-13Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-41Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB1Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB2Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARDomtarIndustriesPB3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAREvergreenPackaging BBVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGeorgiaPacificCrossett93 SN-WB1 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificCrossett93 SN-WB2 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificFordyce SN - 01 Wood FuelBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPChemCrossett89SN-05No Equipmentadd FF, add PBS, add ACI, add SNCRARGPCrossett92SN-03Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPCrossett92SN-22Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$7,073,220 $126 $2,515,028$45$5,907,412 $127 $2,147,265$46$19,905,207 $112 $7,088,036$40$14,972,588 $127 $5,127,474$44$17,319,134 $133 $5,761,835$44$65,416$1 $933,529$16$120,629$1 $2,510,521$16$2,548,041 $153 $977,909$59$2,548,041 $153 $978,507$59$1,466,254 $213 $583,565$85$2,149,641 $164 $834,016$64$5,907,495 $126 $2,088,686$44$21,139,008 $112 $7,689,487$41$22,092,646 $111 $7,872,974$40$14,937,108 $127 $5,134,664$44$7,654,331 $123 $2,741,830$44$7,532,252 $126 $2,696,502$45$5,773,138 $128 $2,065,802$46$2,219,236 $161 $837,342$61$20,678,972 $111 $7,453,047$40$17,939,480 $133 $5,994,305$44Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (23 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsALGPPetermanPlyEU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPTalladegaPlyEU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPCourtlandNo. 3 CombinationBoier / 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ006Cyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPRiverdaleNo. 1 Bark Boiler /BK01Cyclone: Multiple (Multiclone), VenturiScrubberadd advanced combustion controls,improve scrubber, add caustic, addACI, add SNCRALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRALSABICF-1-04No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALSABICF-1-05No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-13Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-41Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB1Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB2Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARDomtarIndustriesPB3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAREvergreenPackaging BBVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGeorgiaPacificCrossett93 SN-WB1 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificCrossett93 SN-WB2 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificFordyce SN - 01 Wood FuelBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPChemCrossett89SN-05No Equipmentadd FF, add PBS, add ACI, add SNCRARGPCrossett92SN-03Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPCrossett92SN-22Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$15,400$25,500 $9,700$16,000$25,500 $9,700$15,800$25,500 $9,700$16,600$25,500 $9,700$16,800$25,500 $9,700$17,000$17,300$18,200$25,500 $9,700$18,600$25,500 $9,700$18,900$25,500 $9,700$19,200$25,500 $9,700$17,900$25,500 $9,700$19,200$25,500 $9,700$18,700$25,500 $9,700$19,800$25,500 $9,700$19,800$25,500 $9,700$20,000$25,500 $9,700$19,700$25,500 $9,700$20,500$25,500 $9,700$21,000$25,500 $9,700$21,400$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (24 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsALGPPetermanPlyEU001 WoodwasteBoiler w/Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALGPTalladegaPlyEU001 Wood WasteBoiler w Multiclone andESPCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPCourtlandNo. 3 CombinationBoier / 11CU301Collectors, Settling Chambers, Separators -General, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ006Cyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPPrattvilleZ008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALIPRiverdaleNo. 1 Bark Boiler /BK01Cyclone: Multiple (Multiclone), VenturiScrubberadd advanced combustion controls,improve scrubber, add caustic, addACI, add SNCRALIPRiverdaleNo. 2 Bark Boiler /BK02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRALSABICF-1-04No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRALSABICF-1-05No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-13Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARArmstrongWarrenSN-41Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB1Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARDomtarIndustriesPB2Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARDomtarIndustriesPB3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAREvergreenPackaging BBVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGeorgiaPacificCrossett93 SN-WB1 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificCrossett93 SN-WB2 Wood BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGeorgiaPacificFordyce SN - 01 Wood FuelBoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPChemCrossett89SN-05No Equipmentadd FF, add PBS, add ACI, add SNCRARGPCrossett92SN-03Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPCrossett92SN-22Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $25,100 $7,098,720 $2,540,128$25,500 $25,700 $5,932,912 $2,172,965$25,500 $25,500 $19,930,707 $7,113,536$25,500 $26,300 $14,998,088 $5,153,774$25,500 $26,500 $17,344,634 $5,788,335$0 $17,000$65,416 $950,529$0 $17,300 $120,629 $2,527,821$25,500 $27,900 $2,573,541 $1,005,809$25,500 $28,300 $2,573,541 $1,006,807$25,500 $28,600 $1,491,754 $612,165$25,500 $28,900 $2,175,141 $862,916$25,500 $27,600 $5,932,995 $2,116,286$25,500 $28,900 $21,164,508 $7,718,387$25,500 $28,400 $22,118,146 $7,901,374$25,500 $29,500 $14,962,608 $5,164,164$25,500 $29,500 $7,679,831 $2,771,330$25,500 $29,700 $7,557,752 $2,726,202$25,500 $29,400 $5,798,638 $2,095,202$25,500 $30,200 $2,244,736 $867,542$25,500 $30,700 $20,704,472 $7,483,747$25,500 $31,100 $17,964,980 $6,025,405Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (25 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceARGPFordyceOSBSN - 01 Dryers (#1Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPFordyceOSBSN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPFordyceOSBSN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPFordyceOSBSN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPFordyceOSBSN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPFordyceOSBSN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPFordyceOSBSN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52ARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$4,338,056 $130 $1,043,606 $31.21ARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$4,301,332 $130 $1,035,805 $31.29ARPlantersCottonOilBoiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,366,567 $223 $414,980 $67.86ARRiversideFurniturePlant5 SN-01 Wood-firedBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,221,087 $256 $383,413 $80.38CAHumboldtFlakeboard143 NS-028No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,107,563 $297 $304,471 $81.61CASierraPine-RocklinSPRKBL01Venturi Scrubber, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$2,608,652 $149 $674,681 $38.47CAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$10,685,195 $122 $2,345,050 $26.77CAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$9,952,582 $122 $2,194,103 $26.82CAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$10,501,480 $122 $2,298,288 $26.68FLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$3,023,377 $142 $769,241 $36.08FLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,516,426 $202 $443,955 $59.20FLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,009,130 $125 $1,614,974 $28.74FLGPHosfordOSB001-FLAKE DRYER #1Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52FLGPHosfordOSB001-FLAKE DRYER #2Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (26 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGPFordyceOSBSN - 01 Dryers (#1Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARPlantersCottonOilBoiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARRiversideFurniturePlant5 SN-01 Wood-firedBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCAHumboldtFlakeboard143 NS-028No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCASierraPine-RocklinSPRKBL01Venturi Scrubber, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #1Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #2Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$22,456 $2.30 $189,289 $19.35$22,456 $2.30 $189,799 $19.40$22,456 $2.30 $190,310 $19.45$22,456 $2.30 $190,821 $19.50$22,456 $2.30 $191,331 $19.56$22,456 $2.30 $191,842 $19.61$22,456 $2.30 $192,353 $19.66$46,945 $1.40 $595,171 $17.80$46,664 $1.41 $590,424 $17.83$16,938 $2.77 $149,572 $24.46$14,592 $3.06 $127,310 $26.69$12,593 $3.38 $77,245 $20.70$31,872 $1.82 $330,062 $18.82$83,657 $0.96 $1,406,652 $16.06$80,294 $0.98 $1,315,861 $16.09$82,830 $0.96 $1,358,904 $15.77$35,834 $1.68 $400,581 $18.79$19,145 $2.55 $174,073 $23.21$64,090 $1.14 $964,727 $17.17$22,456 $2.30 $198,992 $20.34$22,456 $2.30 $199,503 $20.39Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (27 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGPFordyceOSBSN - 01 Dryers (#1Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARPlantersCottonOilBoiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARRiversideFurniturePlant5 SN-01 Wood-firedBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCAHumboldtFlakeboard143 NS-028No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCASierraPine-RocklinSPRKBL01Venturi Scrubber, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #1Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #2Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (28 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGPFordyceOSBSN - 01 Dryers (#1Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARPlantersCottonOilBoiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARRiversideFurniturePlant5 SN-01 Wood-firedBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCAHumboldtFlakeboard143 NS-028No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCASierraPine-RocklinSPRKBL01Venturi Scrubber, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #1Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #2Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$1,786,519 $183 $673,756$69$1,786,519 $183 $674,267$69$1,786,519 $183 $674,777$69$1,786,519 $183 $675,288$69$1,786,519 $183 $675,799$69$1,786,519 $183 $676,309$69$1,786,519 $183 $676,820$69$4,385,001 $131 $1,638,776$49$4,347,996 $131 $1,626,229$49$1,383,505 $226 $564,552$92$1,235,680 $259 $510,723$107$1,120,156 $300 $381,715$102$2,640,524 $151 $1,004,743$57$10,768,852 $123 $3,751,702$43$10,032,876 $123 $3,509,964$43$10,584,310 $123 $3,657,192$42$3,059,211 $143 $1,169,822$55$1,535,571 $205 $618,028$82$7,073,220 $126 $2,579,701$46$1,786,519 $183 $683,459$70$1,786,519 $183 $683,970$70Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (29 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGPFordyceOSBSN - 01 Dryers (#1Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARPlantersCottonOilBoiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARRiversideFurniturePlant5 SN-01 Wood-firedBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCAHumboldtFlakeboard143 NS-028No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCASierraPine-RocklinSPRKBL01Venturi Scrubber, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #1Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #2Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$20,500$25,500 $9,700$20,600$25,500 $9,700$21,000$25,500 $9,700$21,300$25,500 $9,700$21,400$25,500 $9,700$21,800$25,500 $9,700$22,100$25,500 $9,700$24,000$25,500 $9,700$24,300$25,500 $9,700$25,000$25,500 $9,700$25,300$25,500 $9,700$17,600$25,500 $9,700$24,800$25,500 $9,700$24,500$25,500 $9,700$24,800$25,500 $9,700$24,500$25,500 $9,700$26,600$25,500 $9,700$26,900$25,500 $9,700$27,000$25,500 $9,700$25,400$25,500 $9,700$25,800$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (30 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsARGPFordyceOSBSN - 01 Dryers (#1Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#2Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#3Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#4Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01 Dryers (#5Dryer)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#1)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPFordyceOSBSN - 01A Thermal OilHeaters (#2)Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARGPGurdonPlyLumber SN-01 No. 1 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARGPGurdonPlyLumber SN-02 No. 2 WoodResidue Fired BoilerCollectors, Settling Chambers, Separators -General, Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRARPlantersCottonOilBoiler #3 (SN-72)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRARRiversideFurniturePlant5 SN-01 Wood-firedBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCAHumboldtFlakeboard143 NS-028No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRCASierraPine-RocklinSPRKBL01Venturi Scrubber, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRCAWheelabratorShasta Boiler#1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentCAWheelabratorShasta Boiler#3Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentFLCFRC252Boiler #3 (McBurney)Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRFLCFRC252Boilers #4 & #5 (Hurst)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHawthorneEU 001 Wood FiredBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #1Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #2Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $30,200 $1,812,019 $703,956$25,500 $30,300 $1,812,019 $704,567$25,500 $30,700 $1,812,019 $705,477$25,500 $31,000 $1,812,019 $706,288$25,500 $31,100 $1,812,019 $706,899$25,500 $31,500 $1,812,019 $707,809$25,500 $31,800 $1,812,019 $708,620$25,500 $33,700 $4,410,501 $1,672,476$25,500 $34,000 $4,373,496 $1,660,229$25,500 $34,700 $1,409,005 $599,252$25,500 $35,000 $1,261,180 $545,723$25,500 $27,300 $1,145,656 $409,015$25,500 $34,500 $2,666,024 $1,039,243$25,500 $34,200 $10,794,352 $3,785,902$25,500 $34,500 $10,058,376 $3,544,464$25,500 $34,200 $10,609,810 $3,691,392$25,500 $36,300 $3,084,711 $1,206,122$25,500 $36,600 $1,561,071 $654,628$25,500 $36,700 $7,098,720 $2,616,401$25,500 $35,100 $1,812,019 $718,559$25,500 $35,500 $1,812,019 $719,470Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (31 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceFLGPHosfordOSB001-FLAKE DRYER #3Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52FLGPHosfordOSB001-FLAKE DRYER #4Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52FLGPHosfordOSB001-FLAKE DRYER #5Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52FLGPHosfordOSB011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52FLGPHosfordOSB011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $484,467 $49.52FLSmurfit-Stone7PBElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$26,069,436 $110 $5,724,952 $24.26FLSolutiaIncPensacolaB-4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,418,804 $127 $1,185,289 $27.79FLSolutiaIncPensacolaB-5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,418,804 $127 $1,242,578 $29.14GAGPCedarSpringsU500 - Power Boiler No1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$20,104,737 $111 $4,417,439 $24.37GAGPCedarSpringsU501 - Power Boiler No2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$20,104,737 $111 $4,417,439 $24.37GAGPMadisonPly800 Wood Waste BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalyst, add PBS, add ACI,add SNCRGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,353,573 $125 $1,685,731 $28.56GALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $488,869 $49.97GALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $443,755 $45.35GALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $452,227 $46.22GAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,921,066 $124 $1,362,030 $28.59GAPCAValdosta1017No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,292,274 $131 $991,965 $30.30GARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$935,723 $440 $283,181 $133.07Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (32 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB001-FLAKE DRYER #3Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #4Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #5Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSmurfit-Stone7PBElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAGPCedarSpringsU500 - Power Boiler No1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPCedarSpringsU501 - Power Boiler No2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPMadisonPly800 Wood Waste BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalyst, add PBS, add ACI,add SNCRGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAPCAValdosta1017No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$22,456 $2.30 $200,014 $20.44$22,456 $2.30 $200,524 $20.50$22,456 $2.30 $201,035 $20.55$22,456 $2.30 $201,546 $20.60$22,456 $2.30 $202,057 $20.65$151,635 $0.64 $3,804,851 $16.12$54,321 $1.27 $528,882 $12.40$54,321 $1.27 $661,822 $15.52$129,412 $0.71 $2,729,830 $15.06$129,412 $0.71 $2,731,217 $15.07$84,485 $0.95 $1,497,141 $16.81$66,011 $1.12 $1,017,745 $17.24$22,456 $2.30 $211,041 $21.57$22,456 $2.30 $161,224 $16.48$22,456 $2.30 $161,617 $16.52$22,456 $2.30 $162,009 $16.56$22,456 $2.30 $162,402 $16.60$22,456 $2.30 $172,347 $17.62$58,050 $1.22 $816,018 $17.13$46,351 $1.42 $497,267 $15.19$8,991 $4.23 $75,930 $35.68Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (33 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB001-FLAKE DRYER #3Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #4Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #5Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSmurfit-Stone7PBElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAGPCedarSpringsU500 - Power Boiler No1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPCedarSpringsU501 - Power Boiler No2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPMadisonPly800 Wood Waste BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalyst, add PBS, add ACI,add SNCRGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAPCAValdosta1017No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (34 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB001-FLAKE DRYER #3Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #4Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #5Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSmurfit-Stone7PBElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAGPCedarSpringsU500 - Power Boiler No1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPCedarSpringsU501 - Power Boiler No2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPMadisonPly800 Wood Waste BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalyst, add PBS, add ACI,add SNCRGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAPCAValdosta1017No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$1,786,519 $183 $684,481$70$1,786,519 $183 $684,992$70$1,786,519 $183 $685,502$70$1,786,519 $183 $686,013$70$1,786,519 $183 $686,524$70$26,221,071 $111 $9,529,803$40$5,473,125 $128 $1,714,171$40$5,473,125 $128 $1,904,400$45$20,234,149 $112 $7,147,269$39$20,234,149 $112 $7,148,656$39$84,485$1 $1,497,141$17$7,419,585 $126 $2,703,476$46$1,786,519 $183 $699,909$72$1,786,519 $183 $604,979$62$1,786,519 $183 $605,371$62$1,786,519 $183 $605,764$62$1,786,519 $183 $606,157$62$1,786,519 $183 $624,574$64$5,979,116 $126 $2,178,048$46$4,338,625 $133 $1,489,232$45$944,714 $444 $359,110$169Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (35 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB001-FLAKE DRYER #3Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #4Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #5Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSmurfit-Stone7PBElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAGPCedarSpringsU500 - Power Boiler No1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPCedarSpringsU501 - Power Boiler No2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPMadisonPly800 Wood Waste BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalyst, add PBS, add ACI,add SNCRGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAPCAValdosta1017No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$26,100$25,500 $9,700$26,200$25,500 $9,700$26,600$25,500 $9,700$26,900$25,500 $9,700$27,000$25,500 $9,700$28,800$25,500 $9,700$20,500$25,500 $9,700$26,100$25,500 $9,700$28,800$25,500 $9,700$29,100$25,500 $9,700$30,600$30,900$25,500 $9,700$29,900$25,500 $9,700$22,700$25,500 $9,700$22,900$25,500 $9,700$23,000$25,500 $9,700$23,400$25,500 $9,700$25,000$25,500 $9,700$31,800$25,500 $9,700$27,400$25,500 $9,700$26,200$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (36 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsFLGPHosfordOSB001-FLAKE DRYER #3Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #4Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB001-FLAKE DRYER #5Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #1Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLGPHosfordOSB011-THERMAL OILHEATER #2Electrostatic Precipitator, Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSmurfit-Stone7PBElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRFLSolutiaIncPensacolaB-5No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAGPCedarSpringsU500 - Power Boiler No1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPCedarSpringsU501 - Power Boiler No2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRGAGPMadisonPly800 Wood Waste BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd CO catalyst, add PBS, add ACI,add SNCRGAGPMonticelloPlywood EU700 - Wood WasteBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens TOH Wood BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGALouisianaPacificAthens Wood Burner Dryer 5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAP&GAlbanyB002Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGAPCAValdosta1017No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 350-Core wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $35,800 $1,812,019 $720,281$25,500 $35,900 $1,812,019 $720,892$25,500 $36,300 $1,812,019 $721,802$25,500 $36,600 $1,812,019 $722,613$25,500 $36,700 $1,812,019 $723,224$25,500 $38,500 $26,246,571 $9,568,303$25,500 $30,200 $5,498,625 $1,744,371$25,500 $35,800 $5,498,625 $1,940,200$25,500 $38,500 $20,259,649 $7,185,769$25,500 $38,800 $20,259,649 $7,187,456$0 $30,600$84,485 $1,527,741$25,500 $40,600 $7,445,085 $2,744,076$25,500 $39,600 $1,812,019 $739,509$25,500 $32,400 $1,812,019 $637,379$25,500 $32,600 $1,812,019 $637,971$25,500 $32,700 $1,812,019 $638,464$25,500 $33,100 $1,812,019 $639,257$25,500 $34,700 $1,812,019 $659,274$25,500 $41,500 $6,004,616 $2,219,548$25,500 $37,100 $4,364,125 $1,526,332$25,500 $35,900 $970,214 $395,010Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (37 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$888,181 $526 $273,271 $161.91GARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,491,306 $204 $427,913 $58.67GASPNewsprint PB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI$30,998,473 $110 $6,719,500 $23.83GATempleInlandRomePB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$14,996,224 $127 $3,249,426 $27.46GATempleInlandRomeWFElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,458,247 $123 $1,494,300 $28.53HIPuuneneSugarMillBoiler 1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCR$7,028,833 $124 $1,595,142 $28.18HIPuuneneSugarMillBoiler 2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCR$7,028,833 $124 $1,595,142 $28.18HIPuuneneSugarMillBoiler 3Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCR$16,623,889 $131 $3,519,306 $27.76IABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$837,991 $685 $154,816 $126.59IAJELD-WENDubuqueWood Fired BoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,992,178 $142 $767,097 $36.47IAMonsantoMuscatineBoiler #8 (EP-195)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$59,571 $1.49IDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,011,010 $166 $545,903 $45.09IDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,528,266 $135 $868,639 $33.32IDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,755,437 $181 $496,686 $51.18IDPotlatchForestProductsCorpPostFallsSanderdust Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCR$1,754,112 $180 $492,581 $50.63IDPotlatchLewiston4 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$20,308,496 $111 $4,329,133 $23.58ILAkzoNobelMorrisDB DOWTHERMHEATERNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,157,372 $277 $358,405 $85.68ILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCR$2,320,387 $155 $611,099 $40.76ILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCR$2,679,528 $146 $687,177 $37.52ILExxonMobil509Alky Iso-StripperReboiler 7-B-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,365,947 $138 $848,149 $34.73ILLafargeJoppaPlantRaw Mill 1 - Burner 1 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$4,846 $1.60ILLafargeJoppaPlantRaw Mill 1 - Burner 2 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$4,846 $1.60Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (38 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGASPNewsprint PB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACIGATempleInlandRomePB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGATempleInlandRomeWFElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRHIPuuneneSugarMillBoiler 1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 3Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAJELD-WENDubuqueWood Fired BoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAMonsantoMuscatineBoiler #8 (EP-195)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchForestProductsCorpPostFallsSanderdust Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRIDPotlatchLewiston4 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILAkzoNobelMorrisDB DOWTHERMHEATERNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILExxonMobil509Alky Iso-StripperReboiler 7-B-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILLafargeJoppaPlantRaw Mill 1 - Burner 1 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantRaw Mill 1 - Burner 2 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$7,824 $4.64 $70,295 $41.65$18,826 $2.58 $176,395 $24.19$168,705 $0.60 $4,606,222 $16.34$100,204 $0.85 $2,041,382 $17.25$61,448 $1.17 $946,260 $18.07$64,384 $1.14 $936,781 $16.55$64,384 $1.14 $937,538 $16.56$104,436 $0.82 $2,011,143 $15.86$6,449 $5.27 $10,058 $8.22$35,547 $1.69 $425,170 $20.21$52,316 $1.31 $725,488 $18.11$25,518 $2.11 $268,924 $22.21$40,428 $1.55 $499,632 $19.17$22,346 $2.30 $232,615 $23.97$22,380 $2.30 $233,578 $24.01$130,422 $0.71 $2,619,957 $14.27$13,487 $3.22 $133,918 $32.02$29,011 $1.93 $322,131 $21.49$32,711 $1.79 $377,990 $20.64$38,876 $1.59 $488,589 $20.01$11,122 $3.67 $104,559 $34.47$11,122 $3.67 $104,992 $34.61Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (39 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGASPNewsprint PB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACIGATempleInlandRomePB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGATempleInlandRomeWFElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRHIPuuneneSugarMillBoiler 1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 3Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAJELD-WENDubuqueWood Fired BoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAMonsantoMuscatineBoiler #8 (EP-195)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchForestProductsCorpPostFallsSanderdust Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRIDPotlatchLewiston4 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILAkzoNobelMorrisDB DOWTHERMHEATERNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILExxonMobil509Alky Iso-StripperReboiler 7-B-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILLafargeJoppaPlantRaw Mill 1 - Burner 1 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantRaw Mill 1 - Burner 2 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (40 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGASPNewsprint PB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACIGATempleInlandRomePB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGATempleInlandRomeWFElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRHIPuuneneSugarMillBoiler 1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 3Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAJELD-WENDubuqueWood Fired BoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAMonsantoMuscatineBoiler #8 (EP-195)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchForestProductsCorpPostFallsSanderdust Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRIDPotlatchLewiston4 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILAkzoNobelMorrisDB DOWTHERMHEATERNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILExxonMobil509Alky Iso-StripperReboiler 7-B-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILLafargeJoppaPlantRaw Mill 1 - Burner 1 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantRaw Mill 1 - Burner 2 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$896,005 $531 $343,566$204$1,510,133 $207 $604,307$83$31,167,177 $111 $11,325,722$40$15,096,429 $128 $5,290,808$45$6,519,695 $124 $2,440,560$47$7,093,217 $125 $2,531,922$45$7,093,217 $125 $2,532,680$45$16,728,325 $132 $5,530,449$44$844,439 $690 $164,874$135$3,027,725 $144 $1,192,266$57$52,316$1 $785,059$20$2,036,528 $168 $814,827$67$3,568,694 $137 $1,368,272$52$1,777,784 $183 $729,301$75$1,776,492 $183 $726,159$75$20,438,918 $111 $6,949,090$38$1,170,859 $280 $492,322$118$2,349,397 $157 $933,230$62$2,712,239 $148 $1,065,167$58$3,404,823 $139 $1,336,737$55$11,122$4 $109,404$36$11,122$4 $109,837$36Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (41 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGASPNewsprint PB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACIGATempleInlandRomePB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGATempleInlandRomeWFElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRHIPuuneneSugarMillBoiler 1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 3Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAJELD-WENDubuqueWood Fired BoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAMonsantoMuscatineBoiler #8 (EP-195)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchForestProductsCorpPostFallsSanderdust Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRIDPotlatchLewiston4 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILAkzoNobelMorrisDB DOWTHERMHEATERNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILExxonMobil509Alky Iso-StripperReboiler 7-B-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILLafargeJoppaPlantRaw Mill 1 - Burner 1 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantRaw Mill 1 - Burner 2 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$26,400$25,500 $9,700$32,600$25,500 $9,700$34,100$25,500 $9,700$35,500$25,500 $9,700$35,800$25,500 $9,700$33,100$25,500 $9,700$33,400$25,500 $9,700$33,600$25,500 $9,700$3,200$25,500 $9,700$37,300$25,500 $9,700$36,500$37,000$25,500 $9,700$37,100$25,500 $9,700$37,900$25,500 $9,700$38,200$25,500 $9,700$32,500$25,500 $9,700$36,800$25,500 $9,700$38,900$25,500 $9,700$39,200$25,500 $9,700$40,200$25,500 $9,700$33,600$33,900Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (42 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsGARoseburgForestVienna 360-Face wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGARoseburgForestVienna 600-wood fired boilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGASPNewsprint PB2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACIGATempleInlandRomePB4Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRGATempleInlandRomeWFElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRHIPuuneneSugarMillBoiler 1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRHIPuuneneSugarMillBoiler 3Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, add ACI,add SNCRIABertchCabinetBoiler- PLYCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAJELD-WENDubuqueWood Fired BoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIAMonsantoMuscatineBoiler #8 (EP-195)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRIDPotlatchPB-1 CECyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-2 RileyCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchPB-3 HurstCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRIDPotlatchForestProductsCorpPostFallsSanderdust Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRIDPotlatchLewiston4 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILAkzoNobelMorrisDB DOWTHERMHEATERNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILCognisCorpBoiler #1No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILCognisCorpBoiler #2No Equipmentadd FF, add CO catalyst, add PBS,add ACI, add SNCRILExxonMobil509Alky Iso-StripperReboiler 7-B-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRILLafargeJoppaPlantRaw Mill 1 - Burner 1 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantRaw Mill 1 - Burner 2 of2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $36,100 $921,505 $379,666$25,500 $42,300 $1,535,633 $646,607$25,500 $43,800 $31,192,677 $11,369,522$25,500 $45,200 $15,121,929 $5,336,008$25,500 $45,500 $6,545,195 $2,486,060$25,500 $42,800 $7,118,717 $2,574,722$25,500 $43,100 $7,118,717 $2,575,780$25,500 $43,300 $16,753,825 $5,573,749$25,500 $12,900 $869,939 $177,774$25,500 $47,000 $3,053,225 $1,239,266$0 $36,500$52,316 $821,559$25,500 $46,700 $2,062,028 $861,527$25,500 $46,800 $3,594,194 $1,415,072$25,500 $47,600 $1,803,284 $776,901$25,500 $47,900 $1,801,992 $774,059$25,500 $42,200 $20,464,418 $6,991,290$25,500 $46,500 $1,196,359 $538,822$25,500 $48,600 $2,374,897 $981,830$25,500 $48,900 $2,737,739 $1,114,067$25,500 $49,900 $3,430,323 $1,386,637$0 $33,600$11,122 $143,004$0 $33,900$11,122 $143,737Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (43 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceILLafargeJoppaPlantRaw Mill 2 - Burner 1 of1Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$10,768 $1.60ILLafargeJoppaPlantVehicle MaintenanceShop HeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$710,047 $17,074 $169,293 $4,070.84INBlackBeautyCoal752B-1Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$994,076 $372 $225,686 $84.51INConsolidatedGrainandBarge P17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,224,125 $159 $534,889 $38.16INConsolidatedGrainandBarge P17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,224,125 $159 $534,889 $38.16INCountrymarkCoopA-H1 (AlkylationHeater)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$958,205 $410 $326,389 $139.73INFleetwood243181Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,042,863 $333 $281,866 $90.05INKoetterWoodworkingEU-01BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$771,906 $1,262 $165,113 $270.01KYArmstrong01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,148,129 $280 $367,580 $89.77KYArmstrong02Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,148,129 $280 $367,580 $89.77KYDomtarHawesvilleBiofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$18,454,984 $111 $4,045,460 $24.32KYISPChemicals0AC (Wickes)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,220,548 $159 $582,131 $41.64KYNewPage-WickliffeB09Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$17,634,311 $111 $3,914,947 $24.74KYWeyerhaeuserEKYMP 02-01Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$19,139,480 $111 $4,161,029 $24.09KYWeyerhaeuserEKYMP 02-02Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$19,139,480 $111 $4,161,029 $24.09LAAmericasStyrenicsHS-301ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,887,963 $143 $738,045 $36.54LAAmericasStyrenicsHS-301BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,292,274 $131 $1,047,900 $32.01LAAmericasStyrenicsHS-301CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,292,274 $131 $1,047,900 $32.01LABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCR$18,495,837 $111 $4,055,251 $24.32LADeltechHB-507Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,658,936 $187 $333,646 $37.71LADeltechHB-512Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,435,287 $129 $852,072 $24.82Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (44 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILLafargeJoppaPlantRaw Mill 2 - Burner 1 of1Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantVehicle MaintenanceShop HeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINBlackBeautyCoal752B-1Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINCountrymarkCoopA-H1 (AlkylationHeater)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINFleetwood243181Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINKoetterWoodworkingEU-01BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong02Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYDomtarHawesvilleBiofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYISPChemicals0AC (Wickes)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYNewPage-WickliffeB09Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-01Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-02Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRLADeltechHB-507Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLADeltechHB-512Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$17,958 $2.66 $151,895 $22.53$848 $20.39 $24,224 $582.49$10,303 $3.86 $44,346 $16.61$27,861 $1.99 $220,400 $15.73$27,861 $1.99 $220,799 $15.75$9,508 $4.07 $116,181 $49.74$11,333 $3.62 $83,930 $26.81$4,255 $6.96 $21,211 $34.69$13,315 $3.25 $148,493 $36.27$13,315 $3.25 $149,020 $36.39$122,925 $0.74 $2,763,644 $16.61$27,818 $1.99 $293,354 $20.98$119,306 $0.75 $2,646,826 $16.72$125,730 $0.73 $2,785,444 $16.13$125,730 $0.73 $2,786,824 $16.13$34,691 $1.72 $428,383 $21.21$46,351 $1.42 $641,868 $19.61$46,351 $1.42 $642,558 $19.63$123,093 $0.74 $2,754,365 $16.52$21,142 $2.39 $65,581 $7.41$47,691 $1.39 $181,936 $5.30Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (45 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILLafargeJoppaPlantRaw Mill 2 - Burner 1 of1Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantVehicle MaintenanceShop HeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINBlackBeautyCoal752B-1Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINCountrymarkCoopA-H1 (AlkylationHeater)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINFleetwood243181Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINKoetterWoodworkingEU-01BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong02Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYDomtarHawesvilleBiofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYISPChemicals0AC (Wickes)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYNewPage-WickliffeB09Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-01Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-02Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRLADeltechHB-507Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLADeltechHB-512Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (46 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILLafargeJoppaPlantRaw Mill 2 - Burner 1 of1Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantVehicle MaintenanceShop HeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINBlackBeautyCoal752B-1Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINCountrymarkCoopA-H1 (AlkylationHeater)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINFleetwood243181Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINKoetterWoodworkingEU-01BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong02Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYDomtarHawesvilleBiofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYISPChemicals0AC (Wickes)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYNewPage-WickliffeB09Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-01Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-02Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRLADeltechHB-507Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLADeltechHB-512Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$17,958$3 $162,663$24$710,895 $17,094 $193,517$4,653$1,004,379 $376 $270,032$101$2,251,986 $161 $755,289$54$2,251,986 $161 $755,689$54$967,713 $414 $442,570$189$1,054,196 $337 $365,796$117$776,161 $1,269 $186,324$305$1,161,444 $284 $516,074$126$1,161,444 $284 $516,600$126$18,577,909 $112 $6,809,104$41$2,248,366 $161 $875,485$63$17,753,617 $112 $6,561,773$41$19,265,210 $112 $6,946,473$40$19,265,210 $112 $6,947,854$40$2,922,655 $145 $1,166,428$58$4,338,625 $133 $1,689,768$52$4,338,625 $133 $1,690,458$52$18,618,930 $112 $6,809,616$41$1,680,078 $190 $399,228$45$4,482,978 $131 $1,034,008$30Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (47 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILLafargeJoppaPlantRaw Mill 2 - Burner 1 of1Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantVehicle MaintenanceShop HeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINBlackBeautyCoal752B-1Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINCountrymarkCoopA-H1 (AlkylationHeater)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINFleetwood243181Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINKoetterWoodworkingEU-01BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong02Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYDomtarHawesvilleBiofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYISPChemicals0AC (Wickes)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYNewPage-WickliffeB09Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-01Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-02Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRLADeltechHB-507Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLADeltechHB-512Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$32,500$13,800$25,500 $9,700$14,200$25,500 $9,700$28,800$25,500 $9,700$29,000$25,500 $9,700$42,600$25,500 $9,700$26,900$25,500 $9,700$9,900$25,500 $9,700$43,400$25,500 $9,700$43,700$25,500 $9,700$42,200$25,500 $9,700$40,500$25,500 $9,700$42,900$25,500 $9,700$41,800$25,500 $9,700$41,900$25,500 $9,700$45,400$25,500 $9,700$45,800$25,500 $9,700$46,100$25,500 $9,700$44,500$25,500 $9,700$11,500$25,500 $9,700$11,500$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (48 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsILLafargeJoppaPlantRaw Mill 2 - Burner 1 of1Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRILLafargeJoppaPlantVehicle MaintenanceShop HeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINBlackBeautyCoal752B-1Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17BCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINConsolidatedGrainandBarge P17CCyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINCountrymarkCoopA-H1 (AlkylationHeater)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINFleetwood243181Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRINKoetterWoodworkingEU-01BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYArmstrong02Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYDomtarHawesvilleBiofuel Boiler B-900Electrostatic Precipitator, No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYISPChemicals0AC (Wickes)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYNewPage-WickliffeB09Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-01Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRKYWeyerhaeuserEKYMP 02-02Dry Electrostatic Granular Filteradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAAmericasStyrenicsHS-301CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLABoiseNewsprintDeRidder 69-03Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, add caustic, add ACI, addSNCRLADeltechHB-507Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLADeltechHB-512Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$0 $32,500$17,958 $195,163$25,500 $23,500 $736,395 $217,017$25,500 $23,900 $1,029,879 $293,932$25,500 $38,500 $2,277,486 $793,789$25,500 $38,700 $2,277,486 $794,389$25,500 $52,300 $993,213 $494,870$25,500 $36,600 $1,079,696 $402,396$25,500 $19,600 $801,661 $205,924$25,500 $53,100 $1,186,944 $569,174$25,500 $53,400 $1,186,944 $570,000$25,500 $51,900 $18,603,409 $6,861,004$25,500 $50,200 $2,273,866 $925,685$25,500 $52,600 $17,779,117 $6,614,373$25,500 $51,500 $19,290,710 $6,997,973$25,500 $51,600 $19,290,710 $6,999,454$25,500 $55,100 $2,948,155 $1,221,528$25,500 $55,500 $4,364,125 $1,745,268$25,500 $55,800 $4,364,125 $1,746,258$25,500 $54,200 $18,644,430 $6,863,816$25,500 $21,200 $1,705,578 $420,428$25,500 $21,200 $4,508,478 $1,055,208Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (49 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceLAGPLogansportPlyEQT-0009Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$5,139,184 $126 $1,219,368 $29.98LAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCR$3,224,965 $139 $812,659 $35.10LAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCR$2,377,838 $154 $630,036 $40.84LAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCR$2,885,610 $144 $739,553 $36.86LAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI$20,066,835 $111 $4,367,558 $24.08LAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$13,619,072 $126 $2,970,257 $27.46LAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$18,307,917 $111 $4,039,544 $24.50LAWeyerhaeuser1043EQT - 0010Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,246,471 $138 $803,516 $34.21MDSeverstalSparrows1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$13,170,514 $120 $2,759,703 $25.19MEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$16,185,788 $129 $3,449,513 $27.42MEBoralexStrattonBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$10,322,425 $122 $2,277,941 $26.88MEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,926,136 $142 $735,410 $35.79MEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,751,446 $128 $1,107,200 $29.78MELincolnPaper&Tissue #6 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,151,116 $140 $562,070 $25.01MELincolnPaper&Tissue #7 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,628,352 $148 $469,585 $26.51MELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$994,825 $372 $327,363 $122.28MELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$14,599,727 $134 $3,166,774 $29.16MELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,854,302 $144 $726,013 $36.51MENewPage-RumfordCogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCR$30,718,665 $110 $6,589,698 $23.59MENewPage-RumfordCogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCR$30,718,665 $110 $6,589,698 $23.59MEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,843,403 $133 $868,666 $30.04MESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$22,404,293 $110 $4,876,901 $24.02Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (50 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsLAGPLogansportPlyEQT-0009Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAWeyerhaeuser1043EQT - 0010Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMDSeverstalSparrows1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMEBoralexStrattonBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #6 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMENewPage-RumfordCogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMENewPage-RumfordCogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$52,791 $1.30 $779,693 $19.17$37,650 $1.63 $474,087 $20.48$29,510 $1.91 $345,283 $22.38$34,554 $1.72 $423,699 $21.12$129,461 $0.71 $2,990,985 $16.49$94,944 $0.88 $1,910,736 $17.67$122,282 $0.74 $2,860,647 $17.35$37,977 $1.62 $473,032 $20.14$95,670 $0.87 $1,545,415 $14.11$103,949 $0.83 $2,100,137 $16.70$82,014 $0.97 $1,444,873 $17.05$35,048 $1.71 $423,934 $20.63$50,027 $1.35 $662,254 $17.81$36,986 $1.65 $23,139 $1.03$32,064 $1.81 $23,327 $1.32$10,319 $3.85 $132,771 $49.60$95,178 $0.88 $1,908,735 $17.57$34,368 $1.73 $427,997 $21.52$167,787 $0.60 $4,415,870 $15.80$167,787 $0.60 $4,417,778 $15.81$43,025 $1.49 $429,261 $14.84$138,550 $0.68 $2,536,843 $12.49Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (51 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsLAGPLogansportPlyEQT-0009Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAWeyerhaeuser1043EQT - 0010Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMDSeverstalSparrows1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMEBoralexStrattonBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #6 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMENewPage-RumfordCogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMENewPage-RumfordCogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (52 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsLAGPLogansportPlyEQT-0009Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAWeyerhaeuser1043EQT - 0010Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMDSeverstalSparrows1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMEBoralexStrattonBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #6 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMENewPage-RumfordCogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMENewPage-RumfordCogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$5,191,976 $128 $1,999,061$49$3,262,615 $141 $1,286,746$56$2,407,348 $156 $975,319$63$2,920,164 $146 $1,163,252$58$20,196,296 $111 $7,358,543$41$13,714,015 $127 $4,880,993$45$18,430,200 $112 $6,900,191$42$3,284,448 $140 $1,276,549$54$13,266,184 $121 $4,305,117$39$16,289,737 $129 $5,549,651$44$10,404,439 $123 $3,722,815$44$2,961,185 $144 $1,159,344$56$4,801,473 $129 $1,769,454$48$3,188,102 $142 $585,208$26$2,660,416 $150 $492,912$28$1,005,144 $375 $460,134$172$14,694,905 $135 $5,075,510$47$2,888,670 $145 $1,154,010$58$30,886,452 $111 $11,005,567$39$30,886,452 $111 $11,007,476$39$3,886,427 $134 $1,297,926$45$22,542,843 $111 $7,413,744$37Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (53 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsLAGPLogansportPlyEQT-0009Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAWeyerhaeuser1043EQT - 0010Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMDSeverstalSparrows1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMEBoralexStrattonBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #6 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMENewPage-RumfordCogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMENewPage-RumfordCogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$47,200$25,500 $9,700$46,600$25,500 $9,700$46,900$25,500 $9,700$47,200$25,500 $9,700$45,800$25,500 $9,700$48,300$25,500 $9,700$48,600$25,500 $9,700$47,200$25,500 $9,700$39,000$25,500 $9,700$46,900$25,500 $9,700$47,200$25,500 $9,700$48,300$25,500 $9,700$46,200$25,500 $9,700$600$25,500 $9,700$1,100$25,500 $9,700$49,400$25,500 $9,700$50,900$25,500 $9,700$51,000$25,500 $9,700$47,800$25,500 $9,700$48,200$25,500 $9,700$37,800$25,500 $9,700$51,400$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (54 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsLAGPLogansportPlyEQT-0009Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRLAHuntNatalbanyEQT0001Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0005Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAHuntPollockEQT0017Cyclone: Multiple (Multiclone)add FF, add CO catalyst, add PBS,add ACI, add SNCRLAInternationalPaperRedRiverMillEQT011 Hogged FuelBoiler No. 2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACILAIPMansfield1-78 - No. 1 PowerBoiler / EQT005Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAIPMansfield2-78 - No. 2 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRLAWeyerhaeuser1043EQT - 0010Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMDSeverstalSparrows1BLRNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEBoralexBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMEBoralexStrattonBoiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Boiler No.1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEHuberEngineeredWoodLLC Dryer FurnaceCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #6 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Power BoilerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #7 Tissue MachineDryerDid not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELincolnPaper&Tissue #8 Power BoilerElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMELP1085Teaford Central HeatingUnitCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMENewPage-RumfordCogen#6Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMENewPage-RumfordCogen#7Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add lime, add ACI,add SNCRMEPioneerPlasticsBoiler #5/ThermalOxidizerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarren#21 BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $56,900 $5,217,476 $2,055,961$25,500 $56,300 $3,288,115 $1,343,046$25,500 $56,600 $2,432,848 $1,031,919$25,500 $56,900 $2,945,664 $1,220,152$25,500 $55,500 $20,221,796 $7,414,043$25,500 $58,000 $13,739,515 $4,938,993$25,500 $58,300 $18,455,700 $6,958,491$25,500 $56,900 $3,309,948 $1,333,449$25,500 $48,700 $13,291,684 $4,353,817$25,500 $56,600 $16,315,237 $5,606,251$25,500 $56,900 $10,429,939 $3,779,715$25,500 $58,000 $2,986,685 $1,217,344$25,500 $55,900 $4,826,973 $1,825,354$25,500 $10,300 $3,213,602 $595,508$25,500 $10,800 $2,685,916 $503,712$25,500 $59,100 $1,030,644 $519,234$25,500 $60,600 $14,720,405 $5,136,110$25,500 $60,700 $2,914,170 $1,214,710$25,500 $57,500 $30,911,952 $11,063,067$25,500 $57,900 $30,911,952 $11,065,376$25,500 $47,500 $3,911,927 $1,345,426$25,500 $61,100 $22,568,343 $7,474,844Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (55 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceMESDWarrenSomerset No1 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$18,340,311 $111 $4,013,005 $24.28MESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR),Sodium Carbonate Scrubbingadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagent$23,346,493 $110 $5,086,550 $24.02MEVersoPaper Boiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$18,184,751 $111 $3,977,474 $24.28MEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCR$16,926,864 $141 $3,602,368 $29.92MICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$19,284,335 $148 $4,049,950 $31.01MIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,494,810 $136 $851,646 $33.22MIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,494,810 $136 $851,646 $33.22MIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCR$16,877 $1.30MILPCSagolaDryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,029,761 $166 $543,809 $44.47MILPCSagolaDryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,029,761 $166 $546,582 $44.69MILPCSagolaDryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,029,761 $166 $543,254 $44.42MITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCR$170,844 $1.49MITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCR$169,491 $1.50MIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,007,565 $124 $1,393,922 $28.80MNBoisePaper1212EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator,Flue Gas Recirculation, Low NOx Burners,Over-fire Air Control Systemadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$12,946,302 $131 $2,817,705 $28.44MNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagent$220,044 $1.30MNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,296,106 $156 $580,577 $39.56MNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$820,590 $773 $147,204 $138.64MNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,607,375 $122 $1,721,922 $27.62Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (56 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMESDWarrenSomerset No1 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR),Sodium Carbonate Scrubbingadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentMEVersoPaper Boiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMILPCSagolaDryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNBoisePaper1212EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator,Flue Gas Recirculation, Low NOx Burners,Over-fire Air Control Systemadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$122,450 $0.74 $2,783,961 $16.84$142,094 $0.67 $3,603,018 $17.01$121,805 $0.74 $2,771,365 $16.92$101,249 $0.84 $2,066,824 $17.17$106,322 $0.81 $2,234,235 $17.11$40,026 $1.56 $496,745 $19.38$40,026 $1.56 $497,338 $19.40$26,643 $2.05 $307,123 $23.61$25,673 $2.10 $290,757 $23.77$25,673 $2.10 $295,424 $24.16$25,673 $2.10 $290,989 $23.79$98,202 $0.86 $1,839,867 $16.08$97,279 $0.86 $1,813,925 $16.10$58,608 $1.21 $916,062 $18.92$90,075 $0.91 $1,464,934 $14.79$124,313 $0.73 $2,721,008 $16.05$28,641 $1.95 $301,317 $20.53$5,924 $5.58 $9,478 $8.93$68,218 $1.09 $1,128,369 $18.10Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (57 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMESDWarrenSomerset No1 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR),Sodium Carbonate Scrubbingadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentMEVersoPaper Boiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMILPCSagolaDryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNBoisePaper1212EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator,Flue Gas Recirculation, Low NOx Burners,Over-fire Air Control Systemadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (58 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMESDWarrenSomerset No1 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR),Sodium Carbonate Scrubbingadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentMEVersoPaper Boiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMILPCSagolaDryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNBoisePaper1212EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator,Flue Gas Recirculation, Low NOx Burners,Over-fire Air Control Systemadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$18,462,760 $112 $6,796,966$41$23,488,588 $111 $8,689,568$41$18,306,555 $112 $6,748,839$41$17,028,113 $141 $5,669,192$47$19,390,657 $148 $6,284,185$48$3,534,836 $138 $1,348,391$53$3,534,836 $138 $1,348,984$53$26,643$2 $324,001$25$2,055,434 $168 $834,566$68$2,055,434 $168 $842,006$69$2,055,434 $168 $834,244$68$98,202$1 $2,010,711$18$97,279$1 $1,983,416$18$6,066,173 $125 $2,309,983$48$13,036,377 $132 $4,282,640$43$124,313$1 $2,941,052$17$2,324,747 $158 $881,893$60$826,515 $778 $156,682$148$7,675,594 $123 $2,850,290$46Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (59 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMESDWarrenSomerset No1 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR),Sodium Carbonate Scrubbingadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentMEVersoPaper Boiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMILPCSagolaDryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNBoisePaper1212EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator,Flue Gas Recirculation, Low NOx Burners,Over-fire Air Control Systemadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$51,200$25,500 $9,700$52,500$25,500 $9,700$52,000$25,500 $9,700$52,300$25,500 $9,700$52,500$25,500 $9,700$50,200$25,500 $9,700$50,600$25,500 $9,700$52,300$51,800$25,500 $9,700$52,800$25,500 $9,700$52,200$25,500 $9,700$53,800$54,100$56,000$25,500 $9,700$55,000$25,500 $9,700$53,000$48,500$25,500 $9,700$3,400$25,500 $9,700$56,200$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (60 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMESDWarrenSomerset No1 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMESDWarrenSomerset No2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR),Sodium Carbonate Scrubbingadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, increase SNCRreagentMEVersoPaper Boiler #8Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMEVersoPaperAndroscoggin WFIVenturi Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRMICadillacRenewableEnergy Main BoilerCyclone: Multiple (Multiclone),ElectrostaticPrecipitator,Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentMIDecorativePanels Boiler #1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIDecorativePanels Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMIHermanMillerEUBBLRDry Scrubbing (General), Fabric Filter, reburntunnelsimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMILPCSagolaDryer 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMILPCSagolaDryer 3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMITESFilerCityEUBOILER01Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMITESFilerCityEUBOILER02Dry Scrubbing, General,Fabric Filterimprove FF, add advancedcombustion controls, improvescrubber, add caustic, add ACI, addSNCRMIVikingEnergyofLincoln Boiler1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNBoisePaper1212EU 430 Boiler #2Cyclone: Single, Electrostatic Precipitator,Flue Gas Recirculation, Low NOx Burners,Over-fire Air Control Systemadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNFibrominnEU-001Fabric Filter, Qualifier: Spray Dryer Absorberwith lime slurry, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentMNGPDuluthEU34 Boiler #4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNNorthshoreMiningCo Shop Boiler 2 (EU 002)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNSappiCloquetEU002Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $60,900 $18,488,260 $6,857,866$25,500 $62,200 $23,514,088 $8,751,768$25,500 $61,700 $18,332,055 $6,810,539$25,500 $62,000 $17,053,613 $5,731,192$25,500 $62,200 $19,416,157 $6,346,385$25,500 $59,900 $3,560,336 $1,408,291$25,500 $60,300 $3,560,336 $1,409,284$0 $52,300$26,643 $376,301$25,500 $61,500 $2,080,934 $896,066$25,500 $62,500 $2,080,934 $904,506$25,500 $61,900 $2,080,934 $896,144$0 $53,800$98,202 $2,064,511$0 $54,100$97,279 $2,037,516$25,500 $65,700 $6,091,673 $2,375,683$25,500 $64,700 $13,061,877 $4,347,340$0 $53,000 $124,313 $2,994,052$25,500 $58,200 $2,350,247 $940,093$25,500 $13,100 $852,015 $169,782$25,500 $65,900 $7,701,094 $2,916,190Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (61 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$16,111,971 $129 $3,461,377 $27.62MNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$11,153,730 $123 $2,463,606 $27.22MNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,141,920 $126 $1,193,824 $29.34MNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $486,574 $49.73MNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $486,574 $49.73MSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$7,313,723 $125 $1,681,838 $28.65MSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $497,671 $50.87MSGeorgiaPacificGrenada AA-001/ThermecBurnerElectrostatic Precipitator, Thermal Oxidizer,Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $497,671 $50.87MSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$18,182,662 $111 $3,987,732 $24.34MSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,976,572 $168 $527,138 $44.90MSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,976,572 $168 $527,001 $44.89MSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,315,485 $138 $812,041 $33.88MSGPLouisvillePlyAD-003 (Boiler #3)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,347,653 $130 $1,036,036 $30.90MSGPTaylorsvillePlyAA-500Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,265,667 $127 $1,255,150 $30.36MSGPTaylorsvillePlyAA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,874,977 $129 $1,168,966 $30.83MSHoodBeaumontAA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$4,558,138 $130 $1,092,601 $31.11MSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,473,681 $152 $645,929 $39.62MSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,473,681 $152 $645,929 $39.62Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (62 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ThermecBurnerElectrostatic Precipitator, Thermal Oxidizer,Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPLouisvillePlyAD-003 (Boiler #3)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-500Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodBeaumontAA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$103,711 $0.83 $2,198,747 $17.55$85,310 $0.94 $1,618,931 $17.89$52,812 $1.30 $753,634 $18.52$22,456 $2.30 $258,662 $26.44$22,456 $2.30 $259,180 $26.49$65,792 $1.12 $1,103,043 $18.79$22,456 $2.30 $275,191 $28.13$22,456 $2.30 $275,740 $28.18$22,456 $2.30 $276,289 $28.24$22,456 $2.30 $276,838 $28.29$22,456 $2.30 $277,387 $28.35$121,795 $0.74 $2,809,513 $17.15$25,052 $2.13 $286,956 $24.44$25,052 $2.13 $287,259 $24.47$38,444 $1.60 $480,064 $20.03$47,018 $1.40 $665,386 $19.85$53,313 $1.29 $829,826 $20.07$50,617 $1.34 $765,486 $20.19$48,342 $1.38 $698,132 $19.88$30,507 $1.87 $385,448 $23.64$30,507 $1.87 $386,020 $23.68Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (63 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ThermecBurnerElectrostatic Precipitator, Thermal Oxidizer,Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPLouisvillePlyAD-003 (Boiler #3)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-500Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodBeaumontAA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (64 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ThermecBurnerElectrostatic Precipitator, Thermal Oxidizer,Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPLouisvillePlyAD-003 (Boiler #3)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-500Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodBeaumontAA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$16,215,682 $129 $5,660,124$45$11,239,040 $124 $4,082,537$45$5,194,732 $128 $1,947,458$48$1,786,519 $183 $745,236$76$1,786,519 $183 $745,754$76$7,379,515 $126 $2,784,881$47$1,786,519 $183 $772,862$79$1,786,519 $183 $773,411$79$1,786,519 $183 $773,960$79$1,786,519 $183 $774,509$79$1,786,519 $183 $775,058$79$18,304,457 $112 $6,797,245$41$2,001,624 $170 $814,094$69$2,001,624 $170 $814,259$69$3,353,929 $140 $1,292,105$54$4,394,671 $131 $1,701,422$51$5,318,979 $129 $2,084,976$50$4,925,594 $130 $1,934,452$51$4,606,480 $131 $1,790,733$51$2,504,187 $154 $1,031,377$63$2,504,187 $154 $1,031,949$63Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (65 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ThermecBurnerElectrostatic Precipitator, Thermal Oxidizer,Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPLouisvillePlyAD-003 (Boiler #3)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-500Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodBeaumontAA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$57,600$25,500 $9,700$57,800$25,500 $9,700$55,400$25,500 $9,700$55,700$25,500 $9,700$55,800$25,500 $9,700$59,500$25,500 $9,700$59,800$25,500 $9,700$60,200$25,500 $9,700$60,300$25,500 $9,700$60,600$25,500 $9,700$61,000$25,500 $9,700$59,800$25,500 $9,700$56,300$25,500 $9,700$56,600$25,500 $9,700$57,000$25,500 $9,700$60,500$25,500 $9,700$63,500$25,500 $9,700$63,400$25,500 $9,700$61,800$25,500 $9,700$62,100$25,500 $9,700$62,400$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (66 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMNSappiCloquetEU004Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNVersoPaperEU006 B&WCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMNWeyerhaeuserIronton EU 001 - 4 Cell FurnaceElectrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 030 - Dust/Gasburner on Dryer 1Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMNWeyerhaeuserIronton EU 031 - Dust/GasBurner on Dryer 2Electrified Filter Bed (EFB)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSBowaterSouthBark BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSGeorgiaPacificGrenada AA-001/ #1 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #2 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #3 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ #4 DryerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificGrenada AA-001/ThermecBurnerElectrostatic Precipitator, Thermal Oxidizer,Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGeorgiaPacificMonticello AA-403 (UT-3)Combination BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-001Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPGlosterPlyAA-003Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPLouisvillePlyAD-003 (Boiler #3)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-500Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSGPTaylorsvillePlyAA-700Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodBeaumontAA-030 (Wood-FiredBoiler)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSHoodWigginsAA-001 (Wood-FiredBoiler No. 1)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSHoodWigginsAA-002 (Wood-FiredBoiler No. 2)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $67,300 $16,241,182 $5,727,424$25,500 $67,500 $11,264,540 $4,150,037$25,500 $65,100 $5,220,232 $2,012,558$25,500 $65,400 $1,812,019 $810,636$25,500 $65,500 $1,812,019 $811,254$25,500 $69,200 $7,405,015 $2,854,081$25,500 $69,500 $1,812,019 $842,362$25,500 $69,900 $1,812,019 $843,311$25,500 $70,000 $1,812,019 $843,960$25,500 $70,300 $1,812,019 $844,809$25,500 $70,700 $1,812,019 $845,758$25,500 $69,500 $18,329,957 $6,866,745$25,500 $66,000 $2,027,124 $880,094$25,500 $66,300 $2,027,124 $880,559$25,500 $66,700 $3,379,429 $1,358,805$25,500 $70,200 $4,420,171 $1,771,622$25,500 $73,200 $5,344,479 $2,158,176$25,500 $73,100 $4,951,094 $2,007,552$25,500 $71,500 $4,631,980 $1,862,233$25,500 $71,800 $2,529,687 $1,103,177$25,500 $72,100 $2,529,687 $1,104,049Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (67 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,161,392 $140 $793,637 $35.16MSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$23,554,299 $111 $5,069,218 $23.82MSMasoniteLaurelBB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$8,059,675 $125 $1,628,653 $25.17MSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$12,716,771 $124 $2,704,400 $26.30MSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$12,716,771 $124 $2,704,400 $26.30MSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$12,716,771 $124 $2,704,400 $26.30MSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,525,427 $201 $430,655 $56.79MSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$970,418 $395 $273,078 $111.14MSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), DryElectrostatic Granular Filter, Gravity Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$24,502,991 $110 $5,337,881 $23.99MTCHSLaurel1401Alkylation Hot OilHeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,809,617 $177 $511,696 $50.19MTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,029,761 $166 $553,535 $45.26MTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,029,761 $166 $552,382 $45.17MTPlumCreekHog Fuel BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,678,161 $123 $1,539,653 $28.35MTPlumCreekLine 2 CoenVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$2,965,299 $143 $753,605 $36.25MTPlumCreekWellons PlywoodCyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,667,342 $147 $683,921 $37.65MTRoseburgMissoulaBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,120,345 $162 $568,157 $43.31MTRoseburgMissoulaRoemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,133,405 $140 $783,520 $34.90MTRoseburgMissoulaSolagen BurnerCyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,896,835 $172 $524,110 $47.62MTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$12,806,538 $124 $2,797,039 $27.03NCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,075,724 $314 $346,890 $101.30NCBernhardtFurn3320Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,382,494 $220 $386,628 $61.57Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (68 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSMasoniteLaurelBB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), DryElectrostatic Granular Filter, Gravity Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTCHSLaurel1401Alkylation Hot OilHeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekHog Fuel BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekLine 2 CoenVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMTPlumCreekWellons PlywoodCyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaRoemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaSolagen BurnerCyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn3320Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$37,084 $1.64 $491,400 $21.77$142,498 $0.67 $3,153,186 $14.82$69,762 $1.08 $584,293 $9.03$92,100 $0.90 $1,584,398 $15.41$92,100 $0.90 $1,585,301 $15.42$92,100 $0.90 $1,586,205 $15.43$19,271 $2.54 $228,132 $30.09$9,801 $3.99 $109,114 $44.41$146,362 $0.66 $3,876,605 $17.42$23,019 $2.26 $300,795 $29.50$25,673 $2.10 $329,320 $26.93$25,673 $2.10 $328,018 $26.82$62,794 $1.16 $1,063,308 $19.58$35,298 $1.70 $474,782 $22.84$32,551 $1.79 $430,786 $23.72$26,776 $2.04 $345,407 $26.33$36,962 $1.65 $504,752 $22.48$24,100 $2.19 $310,431 $28.20$92,454 $0.89 $1,874,860 $18.12$11,961 $3.49 $180,630 $52.75$17,209 $2.74 $198,666 $31.64Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (69 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSMasoniteLaurelBB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), DryElectrostatic Granular Filter, Gravity Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTCHSLaurel1401Alkylation Hot OilHeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekHog Fuel BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekLine 2 CoenVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMTPlumCreekWellons PlywoodCyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaRoemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaSolagen BurnerCyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn3320Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (70 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSMasoniteLaurelBB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), DryElectrostatic Granular Filter, Gravity Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTCHSLaurel1401Alkylation Hot OilHeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekHog Fuel BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekLine 2 CoenVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMTPlumCreekWellons PlywoodCyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaRoemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaSolagen BurnerCyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn3320Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$3,198,476 $142 $1,285,037$57$23,696,798 $111 $8,222,404$39$8,129,437 $126 $2,212,946$34$12,808,871 $125 $4,288,798$42$12,808,871 $125 $4,289,702$42$12,808,871 $125 $4,290,605$42$1,544,698 $204 $658,787$87$980,219 $399 $382,192$156$24,649,353 $111 $9,214,486$41$1,832,636 $180 $812,492$80$2,055,434 $168 $882,855$72$2,055,434 $168 $880,400$72$6,740,955 $124 $2,602,961$48$3,000,597 $144 $1,228,387$59$2,699,893 $149 $1,114,707$61$2,147,121 $164 $913,564$70$3,170,366 $141 $1,288,273$57$1,920,936 $175 $834,541$76$12,898,993 $125 $4,671,899$45$1,087,685 $318 $527,520$154$1,399,703 $223 $585,294$93Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (71 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSMasoniteLaurelBB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), DryElectrostatic Granular Filter, Gravity Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTCHSLaurel1401Alkylation Hot OilHeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekHog Fuel BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekLine 2 CoenVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMTPlumCreekWellons PlywoodCyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaRoemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaSolagen BurnerCyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn3320Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$62,600$25,500 $9,700$54,600$25,500 $9,700$30,100$25,500 $9,700$55,000$25,500 $9,700$55,200$25,500 $9,700$55,500$25,500 $9,700$60,200$25,500 $9,700$44,600$25,500 $9,700$66,200$25,500 $9,700$67,800$25,500 $9,700$66,600$25,500 $9,700$66,400$25,500 $9,700$68,300$25,500 $9,700$67,000$25,500 $9,700$67,400$25,500 $9,700$67,700$25,500 $9,700$67,800$25,500 $9,700$68,200$25,500 $9,700$68,600$25,500 $9,700$68,800$25,500 $9,700$59,000$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (72 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsMSHoodWigginsAA-003 (Wood-FiredBoiler No. 3)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSIPVicksburgPower Boiler-AA-006Gravity Collection,Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMSMasoniteLaurelBB-003Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSNorbordMSWellons No. 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSRoseburgTaylorsville Roemmc Wood BurnerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSSandersonPlumbing AD-001Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMSWeyerhaeuserColumbus AA-012Cyclone: Multiple (Multiclone), DryElectrostatic Granular Filter, Gravity Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTCHSLaurel1401Alkylation Hot OilHeaterNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekCore CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekFace CoenWet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekHog Fuel BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTPlumCreekLine 2 CoenVenturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRMTPlumCreekWellons PlywoodCyclone: Multiple (Multiclone), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaRoemmc BurnerCyclone: Multiple (Multiclone), Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTRoseburgMissoulaSolagen BurnerCyclone: Single, Electrostatic Precipitator,Thermal Oxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRMTSmurfitStoneMulti-Fuel BoilerCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCArmstrongStatesville ES-B-2Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn3320Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $72,300 $3,223,976 $1,357,337$25,500 $64,300 $23,722,298 $8,286,704$25,500 $39,800 $8,154,937 $2,252,746$25,500 $64,700 $12,834,371 $4,353,498$25,500 $64,900 $12,834,371 $4,354,602$25,500 $65,200 $12,834,371 $4,355,805$25,500 $69,900 $1,570,198 $728,687$25,500 $54,300 $1,005,719 $436,492$25,500 $75,900 $24,674,853 $9,290,386$25,500 $77,500 $1,858,136 $889,992$25,500 $76,300 $2,080,934 $959,155$25,500 $76,100 $2,080,934 $956,500$25,500 $78,000 $6,766,455 $2,680,961$25,500 $76,700 $3,026,097 $1,305,087$25,500 $77,100 $2,725,393 $1,191,807$25,500 $77,400 $2,172,621 $990,964$25,500 $77,500 $3,195,866 $1,365,773$25,500 $77,900 $1,946,436 $912,441$25,500 $78,300 $12,924,493 $4,750,199$25,500 $78,500 $1,113,185 $606,020$25,500 $68,700 $1,425,203 $653,994Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (73 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceNCBernhardtFurn3321Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,356,253 $225 $380,754 $63.04NCBernhardtFurn7722 (RD Cole)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,280,271 $240 $365,309 $68.53NCBlueRidgePaperG11042Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$15,195,747 $129 $3,222,506 $27.31NCCenturyFurnitureES B1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,657,948 $188 $478,183 $54.30NCCenturyFurnitureES B2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,721,606 $183 $491,987 $52.38NCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$258,851 $1.50NCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$226,921 $1.34NCEPCORRoxboro1-AFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$87,371 $1.49NCEPCORRoxboro1-BFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$87,371 $1.49NCEPCORRoxboro1-CFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$87,371 $1.49NCEPCORSouthport1-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$88,563 $1.49NCEPCORSouthport1-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$88,563 $1.49NCEPCORSouthport1-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$88,563 $1.49NCEPCORSouthport2-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$88,563 $1.49NCEPCORSouthport2-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$88,563 $1.49NCEPCORSouthport2-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$88,563 $1.49NCGPAhoskieCNSES-B1 - Wood FiredBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,148,265 $140 $752,044 $33.49NCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$7,360,660 $125 $1,697,816 $28.74NCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,599,689 $193 $366,605 $44.18NCInternationalPaperRiegelwood PB2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$18,984,855 $134 $4,010,332 $28.34NCInternationalPaperRiegelwood PB5Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$19,779,625 $136 $4,162,752 $28.60Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (74 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCBernhardtFurn3321Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn7722 (RD Cole)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBlueRidgePaperG11042Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCCenturyFurnitureES B1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCCenturyFurnitureES B2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-AFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-BFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-CFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCGPAhoskieCNSES-B1 - Wood FiredBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCInternationalPaperRiegelwood PB2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCInternationalPaperRiegelwood PB5Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$16,813 $2.78 $195,549 $32.38$15,599 $2.93 $185,397 $34.78$100,037 $0.85 $1,924,609 $16.31$21,080 $2.39 $284,605 $32.32$21,913 $2.33 $295,561 $31.47$125,763 $0.73 $2,929,728 $16.95$124,166 $0.73 $2,852,789 $16.86$65,831 $1.12 $546,314 $9.30$65,831 $1.12 $546,696 $9.31$65,831 $1.12 $547,079 $9.31$66,368 $1.11 $815,867 $13.70$66,368 $1.11 $816,444 $13.71$66,368 $1.11 $817,020 $13.72$66,368 $1.11 $817,597 $13.73$66,368 $1.11 $818,173 $13.74$66,368 $1.11 $818,750 $13.75$36,966 $1.65 $429,295 $19.12$66,046 $1.12 $1,162,256 $19.68$20,343 $2.45 $140,912 $16.98$111,557 $0.79 $2,506,621 $17.71$113,466 $0.78 $2,575,539 $17.69Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (75 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCBernhardtFurn3321Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn7722 (RD Cole)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBlueRidgePaperG11042Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCCenturyFurnitureES B1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCCenturyFurnitureES B2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-AFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-BFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-CFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCGPAhoskieCNSES-B1 - Wood FiredBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCInternationalPaperRiegelwood PB2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCInternationalPaperRiegelwood PB5Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (76 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCBernhardtFurn3321Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn7722 (RD Cole)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBlueRidgePaperG11042Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCCenturyFurnitureES B1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCCenturyFurnitureES B2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-AFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-BFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-CFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCGPAhoskieCNSES-B1 - Wood FiredBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCInternationalPaperRiegelwood PB2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCInternationalPaperRiegelwood PB5Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$1,373,066 $227 $576,302$95$1,295,870 $243 $550,706$103$15,295,784 $130 $5,147,114$44$1,679,028 $191 $762,788$87$1,743,519 $186 $787,547$84$125,763$1 $3,188,579$18$124,166$1 $3,079,710$18$65,831$1 $633,685$11$65,831$1 $634,068$11$65,831$1 $634,450$11$66,368$1 $904,430$15$66,368$1 $905,006$15$66,368$1 $905,583$15$66,368$1 $906,159$15$66,368$1 $906,736$15$66,368$1 $907,313$15$3,185,231 $142 $1,181,339$53$7,426,706 $126 $2,860,072$48$1,620,031 $195 $507,517$61$19,096,412 $135 $6,516,953$46$19,893,091 $137 $6,738,291$46Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (77 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCBernhardtFurn3321Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn7722 (RD Cole)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBlueRidgePaperG11042Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCCenturyFurnitureES B1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCCenturyFurnitureES B2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-AFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-BFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-CFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCGPAhoskieCNSES-B1 - Wood FiredBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCInternationalPaperRiegelwood PB2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCInternationalPaperRiegelwood PB5Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$59,400$25,500 $9,700$59,500$25,500 $9,700$63,400$25,500 $9,700$72,300$25,500 $9,700$72,600$25,500 $9,700$69,400$69,100$33,600$33,800$33,800$50,900$51,200$51,400$51,500$51,700$52,000$60,800$25,500 $9,700$75,500$25,500 $9,700$36,800$25,500 $9,700$73,800$25,500 $9,700$74,100$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (78 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCBernhardtFurn3321Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBernhardtFurn7722 (RD Cole)Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCBlueRidgePaperG11042Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCCenturyFurnitureES B1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCCenturyFurnitureES B2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCDomtar64-25-0290 (No. 1 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCDomtar65-25-0310 (No. 2 HogFuel Boiler)Cyclone: Multiple (Multiclone), Electrified FilterBed (EFB), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-AFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-BFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORRoxboro1-CFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport1-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-A BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-B BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCEPCORSouthport2-C BoilerFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRNCGPAhoskieCNSES-B1 - Wood FiredBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCGPWhitevilleES-B2Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCHickoryChairCompany WFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCInternationalPaperRiegelwood PB2Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCInternationalPaperRiegelwood PB5Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $69,100 $1,398,566 $645,402$25,500 $69,200 $1,321,370 $619,906$25,500 $73,100 $15,321,284 $5,220,214$25,500 $82,000 $1,704,528 $844,788$25,500 $82,300 $1,769,019 $869,847$0 $69,400 $125,763 $3,257,979$0 $69,100 $124,166 $3,148,810$0 $33,600$65,831 $667,285$0 $33,800$65,831 $667,868$0 $33,800$65,831 $668,250$0 $50,900$66,368 $955,330$0 $51,200$66,368 $956,206$0 $51,400$66,368 $956,983$0 $51,500$66,368 $957,659$0 $51,700$66,368 $958,436$0 $52,000$66,368 $959,313$25,500 $70,500 $3,210,731 $1,251,839$25,500 $85,200 $7,452,206 $2,945,272$25,500 $46,500 $1,645,531 $554,017$25,500 $83,500 $19,121,912 $6,600,453$25,500 $83,800 $19,918,591 $6,822,091Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (79 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceNCJacksonPaperSylvaJP-021Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$4,094,952 $131 $991,841 $31.76NCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,859,644 $174 $514,469 $48.24NCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,634,426 $190 $462,609 $53.67NCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,763,072 $180 $426,390 $43.46NCKohlerESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,549,271 $199 $288,661 $36.99NCLAPacificRoxboroTOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,791,056 $179 $395,111 $39.38NCLAPacificRoxboroTOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $389,838 $39.84NCLeaAmericanDrewES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,611,878 $192 $464,974 $55.28NCLeaAmericanDrewES-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,543,603 $198 $450,374 $57.90NCStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,696,148 $185 $389,818 $42.41NCStanleyFurnitureFB-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,949,074 $169 $539,016 $46.73NCThomasvilleFurnitureC-M-WSBESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,715,668 $184 $314,377 $33.64NCThomasvilleFurnitureC-M-WSBESBL3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,631,433 $191 $290,920 $33.98NCThomasvilleFurnitureLenoir ESBL1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,715,668 $184 $425,480 $45.52NCThomasvilleFurnitureLenoir ESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,715,668 $184 $432,015 $46.22NCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryeradd FF, add CO catalyst, add PBS,add ACI, add SNCR$3,285,149 $138 $810,919 $34.01NCWeyerhaeuserElkin3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,366,567 $223 $401,547 $65.67NCWeyerhaeuserElkin3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,366,567 $223 $401,547 $65.67NCWeyerhaeuserElkin3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,366,567 $223 $401,547 $65.67NCWeyerhaeuserElkin3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,296,106 $156 $600,503 $40.92NCWeyerhaeuserElkin3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,296,106 $156 $600,503 $40.92Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (80 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCJacksonPaperSylvaJP-021Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKohlerESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryeradd FF, add CO catalyst, add PBS,add ACI, add SNCRNCWeyerhaeuserElkin3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$45,061 $1.44 $677,754 $21.70$23,648 $2.22 $315,177 $29.55$20,813 $2.41 $280,741 $32.57$22,495 $2.29 $201,059 $20.49$19,605 $2.51 $36,644 $4.70$22,797 $2.27 $140,818 $14.04$22,456 $2.30 $139,091 $14.22$20,508 $2.44 $290,622 $34.55$19,568 $2.52 $279,876 $35.98$21,631 $2.35 $158,144 $17.20$24,786 $2.15 $348,798 $30.24$21,848 $2.34 $33,933 $3.63$20,727 $2.42 $19,261 $2.25$21,848 $2.34 $209,564 $22.42$21,848 $2.34 $220,278 $23.57$38,319 $1.61 $534,839 $22.43$16,938 $2.77 $236,460 $38.67$16,938 $2.77 $236,958 $38.75$16,938 $2.77 $237,456 $38.83$28,641 $1.95 $380,059 $25.90$28,641 $1.95 $380,601 $25.93Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (81 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCJacksonPaperSylvaJP-021Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKohlerESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryeradd FF, add CO catalyst, add PBS,add ACI, add SNCRNCWeyerhaeuserElkin3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (82 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCJacksonPaperSylvaJP-021Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKohlerESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryeradd FF, add CO catalyst, add PBS,add ACI, add SNCRNCWeyerhaeuserElkin3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$4,140,013 $133 $1,669,594$53$1,883,292 $177 $829,645$78$1,655,239 $192 $743,349$86$1,785,567 $182 $627,449$64$1,568,876 $201 $325,305$42$1,813,853 $181 $535,929$53$1,786,519 $183 $528,929$54$1,632,387 $194 $755,596$90$1,563,171 $201 $730,249$94$1,717,779 $187 $547,961$60$1,973,860 $171 $887,814$77$1,737,516 $186 $348,310$37$1,652,160 $193 $310,182$36$1,737,516 $186 $635,044$68$1,737,516 $186 $652,294$70$3,323,468 $139 $1,345,758$56$1,383,505 $226 $638,007$104$1,383,505 $226 $638,505$104$1,383,505 $226 $639,003$104$2,324,747 $158 $980,562$67$2,324,747 $158 $981,105$67Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (83 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCJacksonPaperSylvaJP-021Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKohlerESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryeradd FF, add CO catalyst, add PBS,add ACI, add SNCRNCWeyerhaeuserElkin3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$76,000$25,500 $9,700$74,700$25,500 $9,700$74,900$25,500 $9,700$49,300$25,500 $9,700$8,200$25,500 $9,700$33,400$25,500 $9,700$33,400$25,500 $9,700$79,400$25,500 $9,700$79,700$25,500 $9,700$40,200$25,500 $9,700$80,500$25,500 $9,700$6,400$25,500 $9,700$2,700$25,500 $9,700$53,900$25,500 $9,700$56,800$25,500 $9,700$76,600$25,500 $9,700$76,000$25,500 $9,700$76,300$25,500 $9,700$76,600$25,500 $9,700$76,800$25,500 $9,700$77,100$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (84 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCJacksonPaperSylvaJP-021Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNCJeld-WenBoiler 1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKincaidFurnitureHudson ES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCKohlerESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#1wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLAPacificRoxboroTOH#2wCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCLeaAmericanDrewES-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCStanleyFurnitureFB-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureC-M-WSBESBL3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCThomasvilleFurnitureLenoir ESBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCUniboardUSAWellons Thermal OilHeaterElectrostatic Precipitator, Rotary Drum Dryeradd FF, add CO catalyst, add PBS,add ACI, add SNCRNCWeyerhaeuserElkin3311Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3321Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3331Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3811Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserElkin3821Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $85,700 $4,165,513 $1,755,294$25,500 $84,400 $1,908,792 $914,045$25,500 $84,600 $1,680,739 $827,949$25,500 $59,000 $1,811,067 $686,449$25,500 $17,900 $1,594,376 $343,205$25,500 $43,100 $1,839,353 $579,029$25,500 $43,100 $1,812,019 $572,029$25,500 $89,100 $1,657,887 $844,696$25,500 $89,400 $1,588,671 $819,649$25,500 $49,900 $1,743,279 $597,861$25,500 $90,200 $1,999,360 $978,014$25,500 $16,100 $1,763,016 $364,410$25,500 $12,400 $1,677,660 $322,582$25,500 $63,600 $1,763,016 $698,644$25,500 $66,500 $1,763,016 $718,794$25,500 $86,300 $3,348,968 $1,432,058$25,500 $85,700 $1,409,005 $723,707$25,500 $86,000 $1,409,005 $724,505$25,500 $86,300 $1,409,005 $725,303$25,500 $86,500 $2,350,247 $1,067,062$25,500 $86,800 $2,350,247 $1,067,905Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (85 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceNCWeyerhaeuserElkin3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,296,106 $156 $600,503 $40.92NCWeyerhaeuserGrifton ES-SEH-2901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,140,468 $124 $1,369,210 $27.62NCWeyerhaeuserGrifton ES-SEH-3901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,140,468 $124 $1,369,210 $27.62NCWilsonartES-BLR5Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,223,731 $255 $354,687 $73.98NJJohnsonMattheyU1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$6,149,600 $124 $1,429,052 $28.92NYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCR$79,925 $1.49NYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCR$79,925 $1.49NYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCR$79,925 $1.49NYNorbordIndustriesB01Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,837,365 $175 $490,010 $46.54OHAmericasStyrenicsH2200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,180,176 $268 $372,943 $84.63OHAmericasStyrenicsH2210No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,152,190 $278 $366,963 $88.49OHCognisOleochemBoiler #1 (B027)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$16,472,551 $131 $3,523,800 $27.99OHCognisOleochemBoiler #7 (B042)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$60,230 $1.50OHCognisOleochemBoiler #9 (B044)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$60,230 $1.50OHLubrizolB003No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,490,122 $205 $307,165 $42.34OHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,396,167 $154 $627,168 $40.22OHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,396,167 $154 $626,726 $40.19OHSmurfitCoshoctonB006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$17,986,382 $111 $4,012,204 $24.84OKIPValliant Bark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$24,853,265 $110 $5,398,288 $23.91OKPanPacificProductsEU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst, add PBS,add ACI, add SNCR$6,387,245 $123 $1,415,653 $27.35ORBoiseBuildingB2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,968,744 $168 $538,177 $45.94Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (86 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCWeyerhaeuserElkin3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-2901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-3901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWilsonartES-BLR5Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNJJohnsonMattheyU1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYNorbordIndustriesB01Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2210No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #1 (B027)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #7 (B042)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHCognisOleochemBoiler #9 (B044)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHLubrizolB003No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSmurfitCoshoctonB006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKIPValliant Bark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKPanPacificProductsEU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst, add PBS,add ACI, add SNCRORBoiseBuildingB2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$28,641 $1.95 $381,144 $25.97$59,459 $1.20 $859,780 $17.34$59,459 $1.20 $860,433 $17.35$14,637 $3.05 $196,758 $41.04$59,334 $1.20 $1,004,764 $20.34$62,405 $1.16 $923,597 $17.19$62,405 $1.16 $924,269 $17.20$62,405 $1.16 $924,940 $17.21$23,466 $2.23 $305,308 $29.00$13,916 $3.16 $231,644 $52.56$13,417 $3.24 $227,436 $54.84$104,007 $0.83 $2,292,606 $18.21$52,443 $1.30 $56,379 $1.40$52,443 $1.30 $56,407 $1.40$18,768 $2.59 $81,373 $11.22$29,702 $1.90 $415,705 $26.66$29,702 $1.90 $416,268 $26.70$120,775 $0.75 $2,970,792 $18.39$147,635 $0.65 $3,950,358 $17.50$61,010 $1.18 $810,120 $15.65$25,020 $2.14 $363,171 $31.00Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (87 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCWeyerhaeuserElkin3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-2901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-3901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWilsonartES-BLR5Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNJJohnsonMattheyU1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYNorbordIndustriesB01Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2210No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #1 (B027)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #7 (B042)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHCognisOleochemBoiler #9 (B044)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHLubrizolB003No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSmurfitCoshoctonB006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKIPValliant Bark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKPanPacificProductsEU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst, add PBS,add ACI, add SNCRORBoiseBuildingB2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (88 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCWeyerhaeuserElkin3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-2901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-3901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWilsonartES-BLR5Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNJJohnsonMattheyU1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYNorbordIndustriesB01Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2210No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #1 (B027)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #7 (B042)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHCognisOleochemBoiler #9 (B044)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHLubrizolB003No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSmurfitCoshoctonB006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKIPValliant Bark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKPanPacificProductsEU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst, add PBS,add ACI, add SNCRORBoiseBuildingB2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$2,324,747 $158 $981,647$67$6,199,927 $125 $2,228,990$45$6,199,927 $125 $2,229,643$45$1,238,368 $258 $551,445$115$6,208,934 $126 $2,433,816$49$62,405$1 $1,003,522$19$62,405$1 $1,004,193$19$62,405$1 $1,004,865$19$1,860,831 $177 $795,317$76$1,194,092 $271 $604,587$137$1,165,607 $281 $594,399$143$16,576,558 $132 $5,816,407$46$52,443$1 $116,609$3$52,443$1 $116,637$3$1,508,890 $208 $388,539$54$2,425,870 $156 $1,042,873$67$2,425,870 $156 $1,042,994$67$18,107,156 $112 $6,982,996$43$25,000,901 $111 $9,348,646$41$6,448,255 $125 $2,225,773$43$1,993,764 $170 $901,348$77Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (89 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCWeyerhaeuserElkin3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-2901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-3901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWilsonartES-BLR5Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNJJohnsonMattheyU1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYNorbordIndustriesB01Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2210No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #1 (B027)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #7 (B042)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHCognisOleochemBoiler #9 (B044)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHLubrizolB003No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSmurfitCoshoctonB006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKIPValliant Bark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKPanPacificProductsEU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst, add PBS,add ACI, add SNCRORBoiseBuildingB2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$77,400$25,500 $9,700$69,800$25,500 $9,700$70,100$25,500 $9,700$70,200$25,500 $9,700$82,900$25,500 $9,700$70,700$71,000$71,200$76,600$25,500 $9,700$86,200$25,500 $9,700$86,600$25,500 $9,700$83,500$25,500 $9,700$3,400$3,400$23,000$25,500 $9,700$83,800$25,500 $9,700$84,000$25,500 $9,700$87,400$25,500 $9,700$84,600$25,500 $9,700$66,200$25,500 $9,700$87,800$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (90 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsNCWeyerhaeuserElkin3831Cyclone: Single, Thermal Oxidizer, WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-2901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWeyerhaeuserGrifton ES-SEH-3901Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNCWilsonartES-BLR5Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRNJJohnsonMattheyU1 in BOP080001Dual Alkali Scrubbing, Mist Eliminatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRNYBlackRiverGenE00001Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00002Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYBlackRiverGenE00003Cyclone: Multiple (Multiclone), Dry LimestoneInjection, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addlime, add ACI, add SNCRNYNorbordIndustriesB01Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2200No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHAmericasStyrenicsH2210No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #1 (B027)Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHCognisOleochemBoiler #7 (B042)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHCognisOleochemBoiler #9 (B044)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCROHLubrizolB003No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B008Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSauderWoodArchbold B009Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Catalytic Reduction(SCR)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCROHSmurfitCoshoctonB006Cyclone: Multiple (Multiclone), Mist Eliminator,Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKIPValliant Bark Boiler EUG-D1Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCROKPanPacificProductsEU 200Cyclone: Single, Thermal Oxidizeradd FF, add CO catalyst, add PBS,add ACI, add SNCRORBoiseBuildingB2Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $87,100 $2,350,247 $1,068,747$25,500 $79,500 $6,225,427 $2,308,490$25,500 $79,800 $6,225,427 $2,309,443$25,500 $79,900 $1,263,868 $631,345$25,500 $92,600 $6,234,434 $2,526,416$0 $70,700$62,405 $1,074,222$0 $71,000$62,405 $1,075,193$0 $71,200$62,405 $1,076,065$25,500 $86,300 $1,886,331 $881,617$25,500 $95,900 $1,219,592 $700,487$25,500 $96,300 $1,191,107 $690,699$25,500 $93,200 $16,602,058 $5,909,607$0 $3,400$52,443 $120,009$0 $3,400$52,443 $120,037$25,500 $32,700 $1,534,390 $421,239$25,500 $93,500 $2,451,370 $1,136,373$25,500 $93,700 $2,451,370 $1,136,694$25,500 $97,100 $18,132,656 $7,080,096$25,500 $94,300 $25,026,401 $9,442,946$25,500 $75,900 $6,473,755 $2,301,673$25,500 $97,500 $2,019,264 $998,848Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (91 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceORFlakeboardAlbanyGDThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,697,001 $147 $670,670 $36.56ORFlakeboardEugeneBoiler-2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$11,211 $1.30ORFlakeboardEugeneDryer-1Cyclone: Single, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,843,708 $175 $494,781 $47.04ORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagent$73,729 $1.30ORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,092,973 $127 $1,199,604 $29.80ORGPToledoEU13 - Power Boiler #1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,341,982 $131 $1,051,094 $31.68ORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,230,982 $138 $801,458 $34.33ORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,322,631 $131 $956,595 $28.97ORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$2,666,764 $147 $647,951 $35.68ORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,234,308 $252 $386,282 $78.96ORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,498,938 $204 $443,696 $60.47ORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,498,938 $204 $443,696 $60.47ORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$19,524,468 $135 $4,062,676 $28.15ORStimsonLumberForestGrove Boiler 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,547,177 $125 $1,291,101 $29.13ORStimsonLumberForestGrove Boiler 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,547,177 $125 $1,291,101 $29.13ORTimberProductsRD-1Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$3,667,033 $134 $893,846 $32.70ORTimberProductsRD-2Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$3,667,033 $134 $893,846 $32.70PAAppletonPapers#036Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$6,369,883 $124 $1,424,400 $27.68PACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCR$5,041,977 $128 $913,084 $23.19PACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add CO catalyst, add PBS,add ACI, increase SNCR reagent$6,666,732 $123 $1,531,573 $28.25PAEastmanChemicalWElizabeth #3 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$994,518 $372 $334,276 $125.10Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (92 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORFlakeboardAlbanyGDThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORFlakeboardEugeneBoiler-2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRORFlakeboardEugeneDryer-1Cyclone: Single, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGPToledoEU13 - Power Boiler #1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORTimberProductsRD-1Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORTimberProductsRD-2Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAAppletonPapers#036Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add CO catalyst, add PBS,add ACI, increase SNCR reagentPAEastmanChemicalWElizabeth #3 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$32,744 $1.78 $420,984 $22.95$20,845 $2.41 $278,401 $32.21$23,452 $2.23 $308,797 $29.36$64,533 $1.14 $1,072,087 $18.86$52,469 $1.30 $866,837 $21.53$46,726 $1.41 $743,875 $22.42$37,839 $1.62 $559,166 $23.95$46,591 $1.41 $504,250 $15.27$32,546 $1.79 $399,308 $21.99$14,815 $3.03 $251,625 $51.44$18,896 $2.58 $296,735 $40.44$18,896 $2.58 $297,280 $40.51$112,887 $0.78 $2,465,396 $17.08$55,586 $1.25 $923,108 $20.83$55,586 $1.25 $923,832 $20.85$41,596 $1.52 $633,302 $23.17$41,596 $1.52 $633,933 $23.19$60,795 $1.18 $911,715 $17.72$51,784 $1.31 $62,510 $1.59$62,727 $1.16 $1,122,252 $20.70$10,307 $3.86 $216,522 $81.03Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (93 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORFlakeboardAlbanyGDThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORFlakeboardEugeneBoiler-2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRORFlakeboardEugeneDryer-1Cyclone: Single, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGPToledoEU13 - Power Boiler #1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORTimberProductsRD-1Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORTimberProductsRD-2Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAAppletonPapers#036Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add CO catalyst, add PBS,add ACI, increase SNCR reagentPAEastmanChemicalWElizabeth #3 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (94 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORFlakeboardAlbanyGDThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORFlakeboardEugeneBoiler-2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRORFlakeboardEugeneDryer-1Cyclone: Single, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGPToledoEU13 - Power Boiler #1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORTimberProductsRD-1Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORTimberProductsRD-2Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAAppletonPapers#036Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add CO catalyst, add PBS,add ACI, increase SNCR reagentPAEastmanChemicalWElizabeth #3 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$2,729,745 $149 $1,091,654$60$20,845$2 $289,612$34$1,867,160 $178 $803,579$76$64,533$1 $1,145,816$20$5,145,441 $128 $2,066,440$51$4,388,708 $132 $1,794,969$54$3,268,821 $140 $1,360,623$58$4,369,222 $132 $1,460,845$44$2,699,309 $149 $1,047,259$58$1,249,123 $255 $637,907$130$1,517,834 $207 $740,431$101$1,517,834 $207 $740,977$101$19,637,355 $136 $6,528,072$45$5,602,763 $126 $2,214,209$50$5,602,763 $126 $2,214,933$50$3,708,630 $136 $1,527,148$56$3,708,630 $136 $1,527,780$56$6,430,677 $125 $2,336,115$45$5,093,761 $129 $975,594$25$6,729,459 $124 $2,653,824$49$1,004,825 $376 $550,798$206Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (95 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORFlakeboardAlbanyGDThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORFlakeboardEugeneBoiler-2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRORFlakeboardEugeneDryer-1Cyclone: Single, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGPToledoEU13 - Power Boiler #1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORTimberProductsRD-1Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORTimberProductsRD-2Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAAppletonPapers#036Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add CO catalyst, add PBS,add ACI, increase SNCR reagentPAEastmanChemicalWElizabeth #3 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$77,000$25,500 $9,700$79,200$79,500$25,500 $9,700$87,000$89,300$25,500 $9,700$89,600$25,500 $9,700$87,800$25,500 $9,700$60,500$25,500 $9,700$74,400$25,500 $9,700$92,500$25,500 $9,700$92,800$25,500 $9,700$93,000$25,500 $9,700$84,000$25,500 $9,700$89,800$25,500 $9,700$90,100$25,500 $9,700$90,400$25,500 $9,700$90,600$25,500 $9,700$78,700$25,500 $9,700$4,300$25,500 $9,700$93,600$25,500 $9,700$95,700$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (96 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsORFlakeboardAlbanyGDThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORFlakeboardEugeneBoiler-2Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRORFlakeboardEugeneDryer-1Cyclone: Single, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGeorgiaPacificWaunaMill EU35 - Fluidized BedBoilerDry Limestone Injection, Fabric Filter,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentORGPToledoEU11 - Hog Fuel Boiler#4Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORGPToledoEU13 - Power Boiler #1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORPacificWoodLaminatesBrookingsRiley Hogged FuelBoiler (PH2)Cyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORRoseburgForestDillard Green Dryer BurnerThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSPMDBL01Wet Electrostatic Precipitator, General, WetScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORSierraPineSpringfield SPSPCU01Wet Electrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU03Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSierraPineSpringfield SPSPCU04Biofilter, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORSPNewsprintB10-EUCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 1Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORStimsonLumberForestGrove Boiler 3Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRORTimberProductsRD-1Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRORTimberProductsRD-2Biofilter, Wet Electrostatic Precipitator,General, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAAppletonPapers#036Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPACraftMasterNo2 Boiler Source ID032Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRPACraftMasterNo3 Boiler Source ID033Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add CO catalyst, add PBS,add ACI, increase SNCR reagentPAEastmanChemicalWElizabeth #3 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $86,700 $2,755,245 $1,178,354$0 $79,200$20,845 $368,812$25,500 $89,200 $1,892,660 $892,779$0 $87,000$64,533 $1,232,816$25,500 $99,000 $5,170,941 $2,165,440$25,500 $99,300 $4,414,208 $1,894,269$25,500 $97,500 $3,294,321 $1,458,123$25,500 $70,200 $4,394,722 $1,531,045$25,500 $84,100 $2,724,809 $1,131,359$25,500 $102,200 $1,274,623 $740,107$25,500 $102,500 $1,543,334 $842,931$25,500 $102,700 $1,543,334 $843,677$25,500 $93,700 $19,662,855 $6,621,772$25,500 $99,500 $5,628,263 $2,313,709$25,500 $99,800 $5,628,263 $2,314,733$25,500 $100,100 $3,734,130 $1,627,248$25,500 $100,300 $3,734,130 $1,628,080$25,500 $88,400 $6,456,177 $2,424,515$25,500 $14,000 $5,119,261 $989,594$25,500 $103,300 $6,754,959 $2,757,124$25,500 $105,400 $1,030,325 $656,198Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (97 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformancePAEastmanChemicalWElizabeth #4 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$994,518 $372 $334,276 $125.10PAEastmanChemicalWElizabeth Trane BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,432,639 $213 $429,402 $63.85PAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$218,902 $1.34PAMerisolBoiler #4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,320,093 $232 $340,219 $59.87PANevilleChemB013 - Boiler 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,874,702 $174 $454,671 $42.11PAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add lime, add ACI, increaseSNCR reagentPAProctorGambleMehoopanyPA Boiler #3 (033A)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$3,668,423 $134 $886,591 $32.28PAValleyProteinsB-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,529,330 $201 $339,961 $44.64PAValleyProteinsB-2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,529,330 $201 $339,961 $44.64PAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$837,991 $685 $300,266 $245.51PAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$837,991 $685 $300,266 $245.51PAYorktowneRedLion32Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,079,555 $312 $228,377 $66.01SC3VGeorgetown01SB102No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,292,729 $237 $367,487 $67.42SCBowaterCoatedPaper Combination Boiler No.1Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCR$13,364,587 $132 $2,918,607 $28.73SCBowaterCoatedPaper Combination Boiler No.2Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCR$20,048,997 $111 $4,459,747 $24.69SCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$4,614,754 $130 $1,112,760 $31.24SCCogenSouthB001 - Main BoilerFabric Filter, Spray Dryer, Generalimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$438,393 $1.35SCCryovacBL06Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$1,389,648 $219 $415,769 $65.51SCGPProsperityPlyB, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$6,290,984 $125 $1,464,891 $29.20SCGPRussellvilleWood-fired boilerCyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,576,164 $125 $1,680,753 $27.63SCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,265,893 $244 $348,151 $67.17SCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,185,826 $267 $331,522 $74.62Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (98 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsPAEastmanChemicalWElizabeth #4 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAEastmanChemicalWElizabeth Trane BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRPAMerisolBoiler #4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPANevilleChemB013 - Boiler 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add lime, add ACI, increaseSNCR reagentPAProctorGambleMehoopanyPA Boiler #3 (033A)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAValleyProteinsB-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAValleyProteinsB-2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneRedLion32Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSC3VGeorgetown01SB102No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCBowaterCoatedPaper Combination Boiler No.1Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCBowaterCoatedPaper Combination Boiler No.2Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCCogenSouthB001 - Main BoilerFabric Filter, Spray Dryer, Generalimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRSCCryovacBL06Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPProsperityPlyB, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPRussellvilleWood-fired boilerCyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$10,307 $3.86 $217,041 $81.22$17,932 $2.67 $292,086 $43.44$121,515 $0.74 $331,828 $2.03$16,209 $2.85 $176,056 $30.98$23,824 $2.21 $239,154 $22.15$111,151 $0.79 $2,200,220 $15.64$41,717 $1.52 $643,161 $23.42$19,321 $2.54 $129,772 $17.04$19,321 $2.54 $129,991 $17.07$6,449 $5.27 $194,481 $159.02$6,449 $5.27 $194,991 $159.44$12,035 $3.48 $65,567 $18.95$15,809 $2.90 $229,385 $42.08$91,436 $0.90 $1,966,015 $19.35$129,135 $0.72 $3,350,071 $18.55$48,755 $1.37 $811,641 $22.79$183,532 $0.57 $5,860,901 $18.06$17,321 $2.73 $289,904 $45.68$59,877 $1.19 $1,057,264 $21.08$67,216 $1.11 $1,067,163 $17.54$15,339 $2.96 $205,118 $39.57$13,984 $3.15 $195,199 $43.94Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (99 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsPAEastmanChemicalWElizabeth #4 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAEastmanChemicalWElizabeth Trane BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRPAMerisolBoiler #4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPANevilleChemB013 - Boiler 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add lime, add ACI, increaseSNCR reagentPAProctorGambleMehoopanyPA Boiler #3 (033A)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAValleyProteinsB-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAValleyProteinsB-2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneRedLion32Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSC3VGeorgetown01SB102No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCBowaterCoatedPaper Combination Boiler No.1Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCBowaterCoatedPaper Combination Boiler No.2Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCCogenSouthB001 - Main BoilerFabric Filter, Spray Dryer, Generalimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRSCCryovacBL06Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPProsperityPlyB, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPRussellvilleWood-fired boilerCyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (100 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsPAEastmanChemicalWElizabeth #4 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAEastmanChemicalWElizabeth Trane BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRPAMerisolBoiler #4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPANevilleChemB013 - Boiler 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add lime, add ACI, increaseSNCR reagentPAProctorGambleMehoopanyPA Boiler #3 (033A)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAValleyProteinsB-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAValleyProteinsB-2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneRedLion32Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSC3VGeorgetown01SB102No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCBowaterCoatedPaper Combination Boiler No.1Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCBowaterCoatedPaper Combination Boiler No.2Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCCogenSouthB001 - Main BoilerFabric Filter, Spray Dryer, Generalimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRSCCryovacBL06Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPProsperityPlyB, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPRussellvilleWood-fired boilerCyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$1,004,825 $376 $551,317$206$1,450,571 $216 $721,488$107$121,515$1 $550,730$3$1,336,302 $235 $516,275$91$1,898,526 $176 $693,825$64$111,151$1 $2,200,220$16$3,710,140 $135 $1,529,752$56$1,548,651 $203 $469,733$62$1,548,651 $203 $469,951$62$844,439 $690 $494,746$405$844,439 $690 $495,257$405$1,091,590 $315 $293,945$85$1,308,539 $240 $596,872$109$13,456,023 $132 $4,884,623$48$20,178,132 $112 $7,809,818$43$4,663,509 $131 $1,924,401$54$183,532$1 $6,299,294$19$1,406,969 $222 $705,673$111$6,350,862 $127 $2,522,155$50$7,643,380 $126 $2,747,916$45$1,281,232 $247 $553,269$107$1,199,809 $270 $526,721$119Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (101 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsPAEastmanChemicalWElizabeth #4 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAEastmanChemicalWElizabeth Trane BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRPAMerisolBoiler #4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPANevilleChemB013 - Boiler 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add lime, add ACI, increaseSNCR reagentPAProctorGambleMehoopanyPA Boiler #3 (033A)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAValleyProteinsB-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAValleyProteinsB-2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneRedLion32Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSC3VGeorgetown01SB102No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCBowaterCoatedPaper Combination Boiler No.1Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCBowaterCoatedPaper Combination Boiler No.2Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCCogenSouthB001 - Main BoilerFabric Filter, Spray Dryer, Generalimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRSCCryovacBL06Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPProsperityPlyB, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPRussellvilleWood-fired boilerCyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$96,000$25,500 $9,700$96,300$25,500 $9,700$8,800$61,300$25,500 $9,700$62,100$25,500 $9,700$93,600$93,800$25,500 $9,700$39,200$25,500 $9,700$39,200$25,500 $9,700$98,600$25,500 $9,700$98,900$25,500 $9,700$25,800$25,500 $9,700$82,600$25,500 $9,700$97,900$25,500 $9,700$98,200$25,500 $9,700$98,900$25,500 $9,700$98,700$99,500$25,500 $9,700$98,400$25,500 $9,700$84,300$25,500 $9,700$75,500$25,500 $9,700$75,700$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (102 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsPAEastmanChemicalWElizabeth #4 BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAEastmanChemicalWElizabeth Trane BoilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAKimberlyClarkChester Boiler #10 (ID 035)Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRPAMerisolBoiler #4No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPANevilleChemB013 - Boiler 6No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAPHGlatfelterPB5Dry Limestone Injection, ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add advanced combustion controls,add PBS, add lime, add ACI, increaseSNCR reagentPAProctorGambleMehoopanyPA Boiler #3 (033A)Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRPAValleyProteinsB-1No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAValleyProteinsB-2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #2Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneMifflinburg 033 #3Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRPAYorktowneRedLion32Centrifuge Collectionadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSC3VGeorgetown01SB102No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCBowaterCoatedPaper Combination Boiler No.1Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCBowaterCoatedPaper Combination Boiler No.2Centrifuge Collection, ElectrostaticPrecipitatoradd FF, add CO catalyst, add PBS,add ACI, add SNCRSCChesterWoodProducts BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCCogenSouthB001 - Main BoilerFabric Filter, Spray Dryer, Generalimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRSCCryovacBL06Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPProsperityPlyB, Wood Fired BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRSCGPRussellvilleWood-fired boilerCyclone: Multiple (Multiclone), Wet CyclonicSeparatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. backupboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCHartsvilleOilMillCB-600 h.p. primaryboilerNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $105,700 $1,030,325 $657,017$25,500 $106,000 $1,476,071 $827,488$0 $8,800 $121,515 $559,530$25,500 $71,000 $1,361,802 $587,275$25,500 $71,800 $1,924,026 $765,625$0 $93,600 $111,151 $2,293,820$25,500 $103,500 $3,735,640 $1,633,252$25,500 $48,900 $1,574,151 $518,633$25,500 $48,900 $1,574,151 $518,851$25,500 $108,300 $869,939 $603,046$25,500 $108,600 $869,939 $603,857$25,500 $35,500 $1,117,090 $329,445$25,500 $92,300 $1,334,039 $689,172$25,500 $107,600 $13,481,523 $4,992,223$25,500 $107,900 $20,203,632 $7,917,718$25,500 $108,600 $4,689,009 $2,033,001$0 $98,700 $183,532 $6,397,994$25,500 $109,200 $1,432,469 $814,873$25,500 $108,100 $6,376,362 $2,630,255$25,500 $94,000 $7,668,880 $2,841,916$25,500 $85,200 $1,306,732 $638,469$25,500 $85,400 $1,225,309 $612,121Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (103 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceSCInternationalPaperEastover No. 2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRSCIPGeorgetown PB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$30,302,062 $110 $6,591,554 $23.89SCIPGeorgetown PB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$30,302,062 $110 $6,591,554 $23.89SCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,961,290 $142 $717,403 $34.41SCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,141,010 $140 $754,650 $33.55SCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,750,401 $145 $673,097 $35.59SCMilliken-BarnwellB04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,150,318 $161 $524,319 $39.27SCMilliken-DeweyD30No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$851,768 $629 $275,824 $203.56SCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,976,277 $168 $490,261 $41.72SCRoseburgForestRussellville BoilerCyclone: Multiple (Multiclone), Fabric Filteradd advanced combustion controls,add PBS, add ACI, add SNCR$15,758 $1.30SCRoseburgForestRussellville Wood Burner - CoreDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,181,433 $268 $346,690 $78.74SCRoseburgForestRussellville Wood Burner - FaceDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,118,001 $293 $333,304 $87.35SCSonocoHartsvilleBoiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagent$71,486 $1.49TNArborCraftB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,158,701 $276 $355,065 $84.69TNArborCraftB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,158,701 $276 $355,065 $84.69TNArmstrongHardwood Boiler #5Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,535,375 $135 $747,985 $28.62TNArmstrongHardwood Boiler #6Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,572,021 $135 $733,786 $27.72TNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,122,904 $162 $536,203 $40.97TNBowaterNewsprintBubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$10,049,377 $122 $2,237,657 $27.10TNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,536,965 $123 $1,500,711 $24.40TNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,480,730 $124 $1,370,987 $26.15Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (104 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCInternationalPaperEastover No. 2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRSCIPGeorgetown PB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCIPGeorgetown PB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-BarnwellB04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville BoilerCyclone: Multiple (Multiclone), Fabric Filteradd advanced combustion controls,add PBS, add ACI, add SNCRSCRoseburgForestRussellville Wood Burner - CoreDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville Wood Burner - FaceDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCSonocoHartsvilleBoiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentTNArborCraftB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArborCraftB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #5Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #6Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNBowaterNewsprintBubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$119,696 $0.75 $2,951,739 $18.55$166,517 $0.60 $5,041,893 $18.28$166,517 $0.60 $5,043,929 $18.28$35,354 $1.70 $465,232 $22.32$37,004 $1.65 $490,422 $21.80$33,346 $1.76 $437,204 $23.12$27,062 $2.03 $302,788 $22.68$6,858 $5.06 $172,662 $127.43$25,064 $2.13 $290,507 $24.72$25,568 $2.10 $395,153 $32.53$13,908 $3.16 $223,375 $50.73$12,764 $3.34 $214,602 $56.24$58,363 $1.21 $984,409 $20.48$13,505 $3.22 $241,269 $57.55$13,505 $3.22 $241,751 $57.66$40,488 $1.55 $335,308 $12.83$40,799 $1.54 $284,822 $10.76$26,737 $2.04 $340,057 $25.99$80,749 $0.98 $1,644,054 $19.91$67,665 $1.10 $566,184 $9.21$61,477 $1.17 $724,050 $13.81Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (105 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCInternationalPaperEastover No. 2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRSCIPGeorgetown PB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCIPGeorgetown PB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-BarnwellB04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville BoilerCyclone: Multiple (Multiclone), Fabric Filteradd advanced combustion controls,add PBS, add ACI, add SNCRSCRoseburgForestRussellville Wood Burner - CoreDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville Wood Burner - FaceDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCSonocoHartsvilleBoiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentTNArborCraftB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArborCraftB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #5Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #6Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNBowaterNewsprintBubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (106 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCInternationalPaperEastover No. 2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRSCIPGeorgetown PB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCIPGeorgetown PB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-BarnwellB04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville BoilerCyclone: Multiple (Multiclone), Fabric Filteradd advanced combustion controls,add PBS, add ACI, add SNCRSCRoseburgForestRussellville Wood Burner - CoreDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville Wood Burner - FaceDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCSonocoHartsvilleBoiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentTNArborCraftB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArborCraftB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #5Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #6Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNBowaterNewsprintBubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$119,696$1 $2,951,739$19$30,468,579 $110 $11,633,447$42$30,468,579 $110 $11,635,483$42$2,996,644 $144 $1,182,635$57$3,178,015 $141 $1,245,073$55$2,783,747 $147 $1,110,301$59$2,177,380 $163 $827,108$62$858,626 $634 $448,486$331$2,001,341 $170 $780,768$66$25,568$2 $410,912$34$1,195,340 $271 $570,065$129$1,130,765 $296 $547,905$144$58,363$1 $1,055,895$22$1,172,206 $280 $596,334$142$1,172,206 $280 $596,816$142$3,575,863 $137 $1,083,293$41$3,612,820 $137 $1,018,609$38$2,149,641 $164 $876,261$67$10,130,126 $123 $3,881,711$47$7,604,630 $124 $2,066,895$34$6,542,207 $125 $2,095,037$40Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (107 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCInternationalPaperEastover No. 2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRSCIPGeorgetown PB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCIPGeorgetown PB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-BarnwellB04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville BoilerCyclone: Multiple (Multiclone), Fabric Filteradd advanced combustion controls,add PBS, add ACI, add SNCRSCRoseburgForestRussellville Wood Burner - CoreDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville Wood Burner - FaceDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCSonocoHartsvilleBoiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentTNArborCraftB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArborCraftB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #5Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #6Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNBowaterNewsprintBubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$99,400$101,000$25,500 $9,700$101,300$25,500 $9,700$84,800$25,500 $9,700$85,100$25,500 $9,700$85,300$25,500 $9,700$72,800$25,500 $9,700$86,700$25,500 $9,700$75,200$25,500 $9,700$101,600$88,000$25,500 $9,700$88,300$25,500 $9,700$98,100$97,000$25,500 $9,700$97,300$25,500 $9,700$52,200$25,500 $9,700$43,500$25,500 $9,700$84,300$25,500 $9,700$105,600$25,500 $9,700$45,600$25,500 $9,700$68,000$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (108 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsSCInternationalPaperEastover No. 2 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd advanced combustion controls,add PBS, add ACI, add SNCRSCIPGeorgetown PB01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCIPGeorgetown PB02Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH03Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken2324UTBH04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-BarnwellB04Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-DeweyD30No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCMilliken-Pendleton2325 BOI2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville BoilerCyclone: Multiple (Multiclone), Fabric Filteradd advanced combustion controls,add PBS, add ACI, add SNCRSCRoseburgForestRussellville Wood Burner - CoreDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCRoseburgForestRussellville Wood Burner - FaceDryerCyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRSCSonocoHartsvilleBoiler Number 9Fabric Filter, Limestone Injection, General,Selective Non-Catalytic Reduction (NH3 OrUrea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addlime, add ACI, increase SNCR reagentTNArborCraftB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArborCraftB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #5Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #6Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNArmstrongHardwood Boiler #7Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNBowaterNewsprintBubbling Fluidized BedBoilerElectrostatic Precipitator, Selective NonCatalytic Reduction (NH3 Or Urea Injection)(SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentTNEastman_NO_CBIDATA Boiler 18Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNEastman_NO_CBIDATA Boiler 19Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$0 $99,400 $119,696 $3,051,139$25,500 $110,700 $30,494,079 $11,744,147$25,500 $111,000 $30,494,079 $11,746,483$25,500 $94,500 $3,022,144 $1,277,135$25,500 $94,800 $3,203,515 $1,339,873$25,500 $95,000 $2,809,247 $1,205,301$25,500 $82,500 $2,202,880 $909,608$25,500 $96,400 $884,126 $544,886$25,500 $84,900 $2,026,841 $865,668$0 $101,600$25,568 $512,512$25,500 $97,700 $1,220,840 $667,765$25,500 $98,000 $1,156,265 $645,905$0 $98,100$58,363 $1,153,995$25,500 $106,700 $1,197,706 $703,034$25,500 $107,000 $1,197,706 $703,816$25,500 $61,900 $3,601,363 $1,145,193$25,500 $53,200 $3,638,320 $1,071,809$25,500 $94,000 $2,175,141 $970,261$25,500 $115,300 $10,155,626 $3,997,011$25,500 $55,300 $7,630,130 $2,122,195$25,500 $77,700 $6,567,707 $2,172,737Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (109 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,456,466 $124 $1,366,058 $26.17TNKimberlyClark2397WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,066,747 $132 $975,917 $31.75TNPackagingCorpCounce Combination Boiler # 2Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$19,965,352 $111 $4,380,344 $24.29TNPackagingCorpCounce Combination Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$19,965,352 $111 $4,380,344 $24.29TNTempleInland24265000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$11,705,590 $123 $2,581,554 $27.06TXArmstrongCenterWood Boiler #2Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$922,517 $460 $267,552 $133.39TXArmstrongCenterWood Boiler #3Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$890,823 $520 $261,038 $152.46TXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$4,730,976 $128 $1,077,457 $29.10TXChevronBaytownBF-801ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$15,398,975 $138 $3,142,386 $28.25TXChevronBaytownBF-801BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$15,398,975 $138 $3,152,990 $28.35TXChevronBaytownBF-801CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$15,398,975 $138 $3,124,781 $28.09TXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$8,121,956 $122 $1,838,872 $27.56TXInternationalPaperQueenCity PB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$27,231,058 $110 $5,906,705 $23.85TXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,551,921 $198 $451,808 $57.72TXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,075,062 $132 $844,176 $27.40TXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,075,062 $132 $834,573 $27.09TXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,075,062 $132 $901,670 $29.26TXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,075,062 $132 $854,283 $27.73TXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,075,062 $132 $882,684 $28.65TXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,604,924 $193 $433,386 $52.11TXLyondellPasadenaB-1780Fabric Filterimprove FF, add PBS, add ACI, addSNCR$13,781 $1.27Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (110 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNKimberlyClark2397WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler # 2Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNTempleInland24265000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXArmstrongCenterWood Boiler #2Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXArmstrongCenterWood Boiler #3Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXChevronBaytownBF-801ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXInternationalPaperQueenCity PB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLyondellPasadenaB-1780Fabric Filterimprove FF, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$61,328 $1.17 $722,149 $13.83$44,629 $1.45 $690,737 $22.47$129,017 $0.72 $3,033,616 $16.82$129,017 $0.72 $3,034,999 $16.83$88,053 $0.92 $1,880,374 $19.71$8,677 $4.33 $158,326 $78.94$7,891 $4.61 $154,742 $90.38$49,907 $1.35 $729,066 $19.69$96,551 $0.87 $1,524,176 $13.70$96,551 $0.87 $1,563,670 $14.06$96,551 $0.87 $1,461,402 $13.14$71,054 $1.06 $1,384,767 $20.75$156,084 $0.63 $4,493,647 $18.14$19,642 $2.51 $336,254 $42.96$44,694 $1.45 $342,072 $11.10$44,694 $1.45 $316,427 $10.27$44,694 $1.45 $498,088 $16.17$44,694 $1.45 $370,301 $12.02$44,694 $1.45 $447,537 $14.53$20,370 $2.45 $293,191 $35.25$23,913 $2.20 $402,458 $37.04Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (111 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNKimberlyClark2397WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler # 2Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNTempleInland24265000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXArmstrongCenterWood Boiler #2Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXArmstrongCenterWood Boiler #3Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXChevronBaytownBF-801ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXInternationalPaperQueenCity PB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLyondellPasadenaB-1780Fabric Filterimprove FF, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (112 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNKimberlyClark2397WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler # 2Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNTempleInland24265000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXArmstrongCenterWood Boiler #2Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXArmstrongCenterWood Boiler #3Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXChevronBaytownBF-801ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXInternationalPaperQueenCity PB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLyondellPasadenaB-1780Fabric Filterimprove FF, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$6,517,794 $125 $2,088,207$40$4,111,376 $134 $1,666,654$54$20,094,369 $111 $7,413,960$41$20,094,369 $111 $7,415,344$41$11,793,643 $124 $4,461,927$47$931,195 $464 $425,878$212$898,714 $525 $415,779$243$4,780,883 $129 $1,806,523$49$15,495,526 $139 $4,666,562$42$15,495,526 $139 $4,716,660$42$15,495,526 $139 $4,586,183$41$8,193,010 $123 $3,223,639$48$27,387,142 $111 $10,400,352$42$1,571,563 $201 $788,062$101$4,119,756 $134 $1,186,248$39$4,119,756 $134 $1,151,000$37$4,119,756 $134 $1,399,759$45$4,119,756 $134 $1,224,584$40$4,119,756 $134 $1,330,221$43$1,625,293 $195 $726,577$87$23,913$2 $416,239$38Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (113 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNKimberlyClark2397WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler # 2Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNTempleInland24265000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXArmstrongCenterWood Boiler #2Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXArmstrongCenterWood Boiler #3Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXChevronBaytownBF-801ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXInternationalPaperQueenCity PB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLyondellPasadenaB-1780Fabric Filterimprove FF, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$68,200$25,500 $9,700$99,400$25,500 $9,700$106,700$25,500 $9,700$107,000$25,500 $9,700$107,000$25,500 $9,700$75,400$25,500 $9,700$75,500$25,500 $9,700$91,800$25,500 $9,700$75,500$25,500 $9,700$77,800$25,500 $9,700$72,600$25,500 $9,700$109,300$25,500 $9,700$107,400$25,500 $9,700$110,200$25,500 $9,700$48,600$25,500 $9,700$44,800$25,500 $9,700$72,500$25,500 $9,700$53,300$25,500 $9,700$65,100$25,500 $9,700$93,800$25,500 $9,700$114,400Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (114 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTNEastman_NO_CBIDATA Boiler 20Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNKimberlyClark2397WBCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler # 2Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNPackagingCorpCounce Combination Boiler #2Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTNTempleInland24265000FMechnical Dust Collector, Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXArmstrongCenterWood Boiler #2Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXArmstrongCenterWood Boiler #3Opacity Monitorsadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChemtradePRO-001Electrostatic Precipitator, Mist Eliminator,Sodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXChevronBaytownBF-801ANo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801BNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXChevronBaytownBF-801CNo Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXGPClevelandPlyLumber GRP-SBOILCyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXInternationalPaperQueenCity PB02Cyclone: Multiple (Multiclone), VenturiScrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRTXLPCarthageTOH Primary WoodBurnerCyclone: Multiple (Multiclone), ThermalOxidizer, Wet Electrostatic Precipitator,Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #3Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #4Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBSuspension Burner #5Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLPJasperOSBThermal Oil Heater -WoodThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXLyondellPasadenaB-1780Fabric Filterimprove FF, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $77,900 $6,543,294 $2,166,107$25,500 $109,100 $4,136,876 $1,775,754$25,500 $116,400 $20,119,869 $7,530,360$25,500 $116,700 $20,119,869 $7,532,044$25,500 $116,700 $11,819,143 $4,578,627$25,500 $85,100 $956,695 $510,978$25,500 $85,200 $924,214 $500,979$25,500 $101,500 $4,806,383 $1,908,023$25,500 $85,200 $15,521,026 $4,751,762$25,500 $87,500 $15,521,026 $4,804,160$25,500 $82,300 $15,521,026 $4,668,483$25,500 $119,000 $8,218,510 $3,342,639$25,500 $117,100 $27,412,642 $10,517,452$25,500 $119,900 $1,597,063 $907,962$25,500 $58,300 $4,145,256 $1,244,548$25,500 $54,500 $4,145,256 $1,205,500$25,500 $82,200 $4,145,256 $1,481,959$25,500 $63,000 $4,145,256 $1,287,584$25,500 $74,800 $4,145,256 $1,405,021$25,500 $103,500 $1,650,793 $830,077$0 $114,400$23,913 $530,639Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (115 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceTXNorbordTexasNacogdoches Core McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$11,900,781 $123 $2,585,421 $26.69TXNorbordTexasNacogdoches Surface McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$11,900,781 $123 $2,585,421 $26.69TXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,696,819 $125 $1,754,490 $28.52TXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$11,784,521 $130 $2,590,897 $28.52TXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,190,127 $140 $800,115 $35.05VAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,294,410 $237 $302,570 $55.35VAAmericanofMartinsville B02Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,075,724 $314 $268,800 $78.50VAATCPanels Babcock & WilcoxBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,923,408 $171 $524,854 $46.65VAATCPanels Coen BurnerCollectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,764,063 $180 $490,629 $50.15VABassett FurnitureBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,143,172 $161 $375,939 $28.20VABassettFiberboardBL2Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,310,893 $233 $345,694 $61.52VABCVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,630,388 $190 $288,014 $33.58VABearIslandPaperCoAshland Unit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,887,817 $123 $1,591,273 $28.44VAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$7,498,155 $125 $1,782,990 $29.62VAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$5,558,330 $127 $1,309,350 $29.84VAGPBigIsland2703PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$10,632,418 $122 $2,359,762 $27.07VAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,920,503 $125 $1,782,531 $28.03VAGreifBLR05Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,436,877 $122 $1,694,276 $27.83VASamMooreB002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,038,737 $337 $263,834 $85.61VASmurfitStoneWestptPB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$18,392,876 $111 $4,066,132 $24.60VAStanleyFurnitureFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,602,934 $148 $640,398 $36.44Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (116 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXNorbordTexasNacogdoches Core McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXNorbordTexasNacogdoches Surface McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B02Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Babcock & WilcoxBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Coen BurnerCollectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassett FurnitureBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassettFiberboardBL2Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABCVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABearIslandPaperCoAshland Unit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRVAGPBigIsland2703PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGreifBLR05Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASamMooreB002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASmurfitStoneWestptPB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAStanleyFurnitureFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$88,865 $0.92 $1,803,842 $18.62$88,865 $0.92 $1,804,804 $18.63$67,671 $1.10 $1,262,578 $20.53$85,503 $0.94 $1,769,099 $19.48$37,334 $1.64 $600,698 $26.31$15,835 $2.90 $143,747 $26.30$11,961 $3.49 $137,714 $40.22$24,420 $2.17 $392,060 $34.84$22,456 $2.30 $366,820 $37.49$27,033 $2.03 $17,323 $1.30$16,100 $2.87 $215,294 $38.32$20,749 $2.42 $19,624 $2.29$63,928 $1.14 $1,237,704 $22.12$66,799 $1.11 $1,204,643 $20.01$55,258 $1.26 $989,074 $22.54$83,421 $0.96 $1,771,475 $20.32$69,037 $1.09 $1,263,790 $19.87$67,253 $1.10 $1,314,251 $21.59$11,228 $3.64 $141,212 $45.82$122,455 $0.74 $3,065,764 $18.55$31,909 $1.82 $451,361 $25.69Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (117 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXNorbordTexasNacogdoches Core McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXNorbordTexasNacogdoches Surface McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B02Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Babcock & WilcoxBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Coen BurnerCollectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassett FurnitureBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassettFiberboardBL2Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABCVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABearIslandPaperCoAshland Unit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRVAGPBigIsland2703PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGreifBLR05Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASamMooreB002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASmurfitStoneWestptPB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAStanleyFurnitureFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (118 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXNorbordTexasNacogdoches Core McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXNorbordTexasNacogdoches Surface McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B02Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Babcock & WilcoxBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Coen BurnerCollectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassett FurnitureBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassettFiberboardBL2Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABCVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABearIslandPaperCoAshland Unit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRVAGPBigIsland2703PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGreifBLR05Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASamMooreB002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASmurfitStoneWestptPB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAStanleyFurnitureFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$11,989,646 $124 $4,389,262$45$11,989,646 $124 $4,390,224$45$7,764,491 $126 $3,017,068$49$11,870,024 $131 $4,359,995$48$3,227,462 $141 $1,400,813$61$1,310,246 $240 $446,317$82$1,087,685 $318 $406,514$119$1,947,828 $173 $916,915$81$1,786,519 $183 $857,450$88$2,170,206 $163 $393,263$30$1,326,993 $236 $560,988$100$1,651,137 $193 $307,639$36$6,951,745 $124 $2,828,977$51$7,564,954 $126 $2,987,633$50$5,613,588 $128 $2,298,424$52$10,715,839 $123 $4,131,237$47$7,989,540 $126 $3,046,322$48$7,504,130 $123 $3,008,527$49$1,049,966 $341 $405,046$131$18,515,331 $112 $7,131,896$43$2,634,844 $150 $1,091,759$62Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (119 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXNorbordTexasNacogdoches Core McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXNorbordTexasNacogdoches Surface McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B02Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Babcock & WilcoxBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Coen BurnerCollectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassett FurnitureBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassettFiberboardBL2Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABCVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABearIslandPaperCoAshland Unit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRVAGPBigIsland2703PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGreifBLR05Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASamMooreB002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASmurfitStoneWestptPB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAStanleyFurnitureFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$104,600$25,500 $9,700$105,000$25,500 $9,700$109,100$25,500 $9,700$109,400$25,500 $9,700$111,000$25,500 $9,700$53,100$25,500 $9,700$58,700$25,500 $9,700$110,200$25,500 $9,700$110,600$25,500 $9,700$1,300$25,500 $9,700$80,500$25,500 $9,700$3,400$25,500 $9,700$118,100$25,500 $9,700$108,200$25,500 $9,700$115,200$25,500 $9,700$116,300$25,500 $9,700$109,000$25,500 $9,700$117,900$25,500 $9,700$62,200$25,500 $9,700$113,600$25,500 $9,700$100,300$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (120 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsTXNorbordTexasNacogdoches Core McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXNorbordTexasNacogdoches Surface McConnellThermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-3Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXSterlingChemTexasCity 954H1-9Flue Gas Recirculationadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTXTiconaPolymersBishop Power Boiler 16 (PB-16)No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B01Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAAmericanofMartinsville B02Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Babcock & WilcoxBoilerCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAATCPanels Coen BurnerCollectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassett FurnitureBL2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABassettFiberboardBL2Cyclone: Singleadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABCVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVABearIslandPaperCoAshland Unit Ref #2 (ComboBoiler)Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGeorgiaPacificBrooknealGladys5600Cyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentVAGeorgiaPacificEmporia WWBCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRVAGPBigIsland2703PWR05 - No. 5 PowerBoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGPSkippers3000 - Wellons WoodFuel BurnerCyclone: Multiple (Multiclone), ThermalOxidizeradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAGreifBLR05Electrostatic Precipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASamMooreB002Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVASmurfitStoneWestptPB10Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAStanleyFurnitureFB-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $114,300 $12,015,146 $4,503,562$25,500 $114,700 $12,015,146 $4,504,924$25,500 $118,800 $7,789,991 $3,135,868$25,500 $119,100 $11,895,524 $4,479,095$25,500 $120,700 $3,252,962 $1,521,513$25,500 $62,800 $1,335,746 $509,117$25,500 $68,400 $1,113,185 $474,914$25,500 $119,900 $1,973,328 $1,036,815$25,500 $120,300 $1,812,019 $977,750$25,500 $11,000 $2,195,706 $404,263$25,500 $90,200 $1,352,493 $651,188$25,500 $13,100 $1,676,637 $320,739$25,500 $127,800 $6,977,245 $2,956,777$25,500 $117,900 $7,590,454 $3,105,533$25,500 $124,900 $5,639,088 $2,423,324$25,500 $126,000 $10,741,339 $4,257,237$25,500 $118,700 $8,015,040 $3,165,022$25,500 $127,600 $7,529,630 $3,136,127$25,500 $71,900 $1,075,466 $476,946$25,500 $123,300 $18,540,831 $7,255,196$25,500 $110,000 $2,660,344 $1,201,759Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (121 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceVAStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,402,354 $137 $849,714 $34.15VATGVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,739,384 $181 $307,601 $32.09VAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$16,407 $1.30VAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,244,872 $249 $286,033 $57.28VAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,287,199 $239 $262,612 $48.80VAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,484,428 $206 $394,991 $54.78VAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,513,313 $202 $420,353 $56.22WAEmeraldKalamaU-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACI$1,964,790 $168 $538,488 $46.10WAEmeraldKalamaU-7Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,949,791 $169 $535,295 $46.38WAGPCamasNo. 3 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$6,574,962 $123 $1,490,842 $27.92WAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,957,962 $169 $509,394 $44.03WAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$194,821 $1.30WALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCR$11,989,636 $123 $2,537,737 $26.02WALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCR$15,085,872 $127 $3,145,246 $26.44WALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$12,994,071 $124 $2,798,660 $26.70WANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone),Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$7,224,591 $122 $1,649,772 $27.94WAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$12,323,245 $124 $2,628,556 $26.55WAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$1,147,996 $281 $362,780 $88.67WAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$22,699,850 $155 $4,680,841 $32.01WIAlgomaB02No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,260,751 $245 $296,226 $57.67WIAlgomaB03No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,604,924 $193 $381,111 $45.83Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (122 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsVAStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVATGVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAEmeraldKalamaU-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalamaU-7Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAGPCamasNo. 3 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone),Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB02No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB03No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$39,316 $1.58 $674,387 $27.10$22,181 $2.31 $20,967 $2.19$26,195 $2.07 $311,409 $24.62$15,000 $3.00 $130,394 $26.11$15,687 $2.92 $77,660 $14.43$18,698 $2.59 $265,357 $36.80$19,110 $2.56 $306,152 $40.94$24,975 $2.14 $430,592 $36.86$24,797 $2.15 $428,590 $37.13$62,167 $1.16 $1,103,578 $20.67$24,832 $2.15 $362,188 $31.31$115,606 $0.77 $2,786,818 $18.56$89,228 $0.91 $1,620,885 $16.62$100,511 $0.85 $1,936,255 $16.28$93,168 $0.89 $1,970,714 $18.80$66,036 $1.12 $1,273,391 $21.56$90,045 $0.91 $1,709,772 $17.27$13,309 $3.25 $289,060 $70.65$113,768 $0.78 $2,799,903 $19.15$15,256 $2.97 $147,119 $28.64$20,370 $2.45 $209,163 $25.15Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (123 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsVAStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVATGVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAEmeraldKalamaU-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalamaU-7Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAGPCamasNo. 3 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone),Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB02No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB03No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (124 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsVAStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVATGVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAEmeraldKalamaU-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalamaU-7Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAGPCamasNo. 3 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone),Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB02No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB03No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$3,441,670 $138 $1,524,102$61$1,761,565 $184 $328,568$34$26,195$2 $327,816$26$1,259,871 $252 $416,427$83$1,302,886 $242 $340,272$63$1,503,125 $208 $660,348$92$1,532,423 $205 $726,505$97$1,989,765 $170 $969,080$83$1,974,588 $171 $963,885$84$6,637,129 $124 $2,594,420$49$1,982,794 $171 $871,582$75$115,606$1 $2,981,639$20$12,078,864 $124 $4,158,623$43$15,186,383 $128 $5,081,502$43$13,087,239 $125 $4,769,375$46$7,290,626 $123 $2,923,163$49$12,413,290 $125 $4,338,328$44$1,161,306 $284 $651,840$159$22,813,619 $156 $7,480,745$51$1,276,007 $248 $443,345$86$1,625,293 $195 $590,274$71Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (125 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsVAStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVATGVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAEmeraldKalamaU-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalamaU-7Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAGPCamasNo. 3 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone),Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB02No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB03No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$120,800$25,500 $9,700$3,500$25,500 $9,700$83,200$50,100$25,500 $9,700$28,000$25,500 $9,700$92,200$25,500 $9,700$105,300$25,500 $9,700$121,800$25,500 $9,700$122,100$25,500 $9,700$112,600$25,500 $9,700$102,700$25,500 $9,700$115,800$99,400$25,500 $9,700$99,500$25,500 $9,700$114,100$25,500 $9,700$122,100$25,500 $9,700$104,200$25,500 $9,700$122,200$25,500 $9,700$120,800$25,500 $9,700$57,000$25,500 $9,700$68,500$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (126 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsVAStanleyFurnitureFB-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVATGVaughanB1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAThomasvilleESBL2Cyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRVAVaughanBassettGalax B-1Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-2Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-3Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRVAVaughanBassettGalax B-4Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAEmeraldKalamaU-2Collectors, Settling Chambers, Separators -Generaladd FF, add PBS, add ACIWAEmeraldKalamaU-7Collectors, Settling Chambers, Separators -Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAGPCamasNo. 3 Power BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAJeldWenWhiteSwan Boiler 1Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWAKimberlyClarkEverett No. 14 CogenerationBoilerCyclone: Multiple (Multiclone), Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWALongviewFPP#12 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#13 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add CO catalyst, improvescrubber, add caustic, add ACI, addSNCRWALongviewFPP#20 Power BoilerCyclone: Multiple (Multiclone), WetElectrostatic Precipitator (General), WetImpingement (General), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWANipponPaper#8 Hog Fuel BoilerCollectors, Settling Chambers, Separators -General, Cyclone: Multiple (Multiclone),Venturi Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAPortTownsendPaper #10 Power BoilerCyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview NCG Thermal OxidizerSodium-Alkali Scrubbing Systemadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWAWeyerhaeuserLongview No. 11 Hog Fuel BoilerDuct Sorbent Injection, ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB02No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIAlgomaB03No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $130,500 $3,467,170 $1,654,602$25,500 $13,200 $1,787,065 $341,768$0 $83,200$26,195 $411,016$25,500 $59,800 $1,285,371 $476,227$25,500 $37,700 $1,328,386 $377,972$25,500 $101,900 $1,528,625 $762,248$25,500 $115,000 $1,557,923 $841,505$25,500 $131,500 $2,015,265 $1,100,580$25,500 $131,800 $2,000,088 $1,095,685$25,500 $122,300 $6,662,629 $2,716,720$25,500 $112,400 $2,008,294 $983,982$0 $115,800 $115,606 $3,097,439$25,500 $109,100 $12,104,364 $4,267,723$25,500 $109,200 $15,211,883 $5,190,702$25,500 $123,800 $13,112,739 $4,893,175$25,500 $131,800 $7,316,126 $3,054,963$25,500 $113,900 $12,438,790 $4,452,228$25,500 $131,900 $1,186,806 $783,740$25,500 $130,500 $22,839,119 $7,611,245$25,500 $66,700 $1,301,507 $510,045$25,500 $78,200 $1,650,793 $668,474Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (127 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceWIAmericanAsphaltP01Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$36,361 $1.29WIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,252,818 $247 $279,774 $55.26WIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$7,685,717 $122 $1,741,852 $27.75WIFoxValleyEnergyP10Fabric Filter, Flue Gas Desulfurization,General, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addACI, increase SNCR reagent$138,515 $1.50WIGPGreenBay2818B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add PBS, add ACI, increase SNCRreagentWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,657,948 $188 $451,010 $51.22WILaminatedProductsCrestwood FurnaceFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$1,629 $1.55WILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,834,123 $122 $1,635,711 $25.44WILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,927,567 $127 $1,057,866 $27.29WILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,834,123 $122 $1,635,711 $25.44WILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,927,567 $127 $1,056,965 $27.27WIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCR$10,229 $1.55WINSPWAshlandB20Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$8,374,620 $122 $1,877,365 $27.38WINSPWAshlandB21Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$8,697,553 $122 $1,944,823 $27.30WIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,634,484 $125 $1,739,538 $28.38WIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,265,161 $131 $1,027,131 $31.53WIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCR$5,621,102 $125 $1,293,987 $28.77WIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$7,636,418 $124 $1,756,486 $28.50WIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$13,067,919 $129 $2,852,409 $28.18WIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,760,461 $134 $926,557 $33.04WIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$3,760,461 $134 $926,557 $33.04Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (128 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIAmericanAsphaltP01Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIFoxValleyEnergyP10Fabric Filter, Flue Gas Desulfurization,General, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addACI, increase SNCR reagentWIGPGreenBay2818B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add PBS, add ACI, increase SNCRreagentWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILaminatedProductsCrestwood FurnaceFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWINSPWAshlandB20Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWINSPWAshlandB21Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$42,393 $1.50 $60,879 $2.16$15,124 $2.99 $119,985 $23.70$68,494 $1.09 $1,330,604 $21.20$86,421 $0.93 $1,537,939 $16.63$40,221 $1.56 $674,403 $26.09$21,080 $2.39 $332,744 $37.79$5,891 $5.60 $230,547 $219.20$69,485 $1.08 $892,467 $13.88$51,297 $1.32 $594,946 $15.35$69,485 $1.08 $892,467 $13.88$51,297 $1.32 $592,214 $15.28$17,738 $2.69 $304,010 $46.03$72,226 $1.05 $1,388,149 $20.25$73,899 $1.04 $1,433,704 $20.13$67,528 $1.10 $1,291,329 $21.07$46,216 $1.42 $794,272 $24.38$56,079 $1.25 $967,401 $21.51$67,744 $1.10 $1,349,587 $21.90$91,235 $0.90 $1,990,922 $19.67$42,237 $1.51 $733,237 $26.15$42,237 $1.51 $733,237 $26.15Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (129 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIAmericanAsphaltP01Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIFoxValleyEnergyP10Fabric Filter, Flue Gas Desulfurization,General, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addACI, increase SNCR reagentWIGPGreenBay2818B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add PBS, add ACI, increase SNCRreagentWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILaminatedProductsCrestwood FurnaceFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWINSPWAshlandB20Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWINSPWAshlandB21Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (130 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIAmericanAsphaltP01Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIFoxValleyEnergyP10Fabric Filter, Flue Gas Desulfurization,General, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addACI, increase SNCR reagentWIGPGreenBay2818B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add PBS, add ACI, increase SNCRreagentWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILaminatedProductsCrestwood FurnaceFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWINSPWAshlandB20Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWINSPWAshlandB21Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$42,393$2 $97,241$3$1,267,942 $250 $399,759$79$7,754,211 $124 $3,072,456$49$86,421$1 $1,676,454$18$40,221$2 $674,403$26$1,679,028 $191 $783,754$89$5,891$6 $232,176$221$7,903,608 $123 $2,528,179$39$4,978,864 $128 $1,652,812$43$7,903,608 $123 $2,528,179$39$4,978,864 $128 $1,649,180$43$17,738$3 $314,240$48$8,446,845 $123 $3,265,514$48$8,771,451 $123 $3,378,527$47$7,702,013 $126 $3,030,867$49$4,311,377 $132 $1,821,403$56$5,677,181 $126 $2,261,388$50$7,704,162 $125 $3,106,073$50$13,159,154 $130 $4,843,332$48$3,802,697 $136 $1,659,794$59$3,802,697 $136 $1,659,794$59Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (131 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIAmericanAsphaltP01Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIFoxValleyEnergyP10Fabric Filter, Flue Gas Desulfurization,General, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addACI, increase SNCR reagentWIGPGreenBay2818B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add PBS, add ACI, increase SNCRreagentWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILaminatedProductsCrestwood FurnaceFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWINSPWAshlandB20Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWINSPWAshlandB21Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$7,200$46,100$25,500 $9,700$121,100$25,500 $9,700$108,200$120,800$108,200$25,500 $9,700$121,400$78,700$25,500 $9,700$78,400$25,500 $9,700$78,700$25,500 $9,700$78,100$25,500 $9,700$110,700$118,200$25,500 $9,700$118,200$25,500 $9,700$119,800$25,500 $9,700$120,800$25,500 $9,700$115,200$25,500 $9,700$124,800$25,500 $9,700$120,000$25,500 $9,700$124,300$25,500 $9,700$124,300$25,500 $9,700Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (132 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWIAmericanAsphaltP01Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWIAshlandB20Cyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIFlambeauRiverPaper B24Cyclone: Multiple (Multiclone), VenturiScrubber, Wet Cyclonic Separatoradd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIFoxValleyEnergyP10Fabric Filter, Flue Gas Desulfurization,General, Selective Non-Catalytic Reduction(NH3 Or Urea Injection) (SNCR)improve FF, add advancedcombustion controls, add PBS, addACI, increase SNCR reagentWIGPGreenBay2818B10 - WastepaperSludge-Fired Boiler 10Fabric Filter, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add PBS, add ACI, increase SNCRreagentWIGPHardboardPhillips B22 Fluidized BedCyclone: Multiple (Multiclone)add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILaminatedProductsCrestwood FurnaceFabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWILPHaywardCore Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardCore Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 1Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWILPHaywardSurface Dryer Line 2Thermal Oxidizer, Wet ElectrostaticPrecipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIMarshfieldDoorSystems P03Dry Electrostatic Granular Filter, Fabric Filterimprove FF, add advancedcombustion controls, add PBS, addACI, add SNCRWINSPWAshlandB20Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWINSPWAshlandB21Dry Electrostatic Granular Filter, SelectiveNon-Catalytic Reduction (NH3 Or UreaInjection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWIPCATomahawkB24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIPCATomahawkB27Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB07Cyclone: Multiple (Multiclone), Wet Scrubberadd FF, add advanced combustioncontrols, improve scrubber, addcaustic, add ACI, add SNCRWIThilmanyLLCB09Cyclone: Multiple (Multiclone),ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyLLCB11Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B23Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWIThilmanyPapersNicoletMill B24Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRAnnual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$0 $7,200$42,393 $104,441$25,500 $55,800 $1,293,442 $455,559$25,500 $130,800 $7,779,711 $3,203,256$0 $108,200$86,421 $1,784,654$0 $120,800$40,221 $795,203$25,500 $117,900 $1,704,528 $901,654$0 $121,400$5,891 $353,576$25,500 $88,400 $7,929,108 $2,616,579$25,500 $88,100 $5,004,364 $1,740,912$25,500 $88,400 $7,929,108 $2,616,579$25,500 $87,800 $5,004,364 $1,736,980$0 $110,700$17,738 $424,940$25,500 $127,900 $8,472,345 $3,393,414$25,500 $127,900 $8,796,951 $3,506,427$25,500 $129,500 $7,727,513 $3,160,367$25,500 $130,500 $4,336,877 $1,951,903$25,500 $124,900 $5,702,681 $2,386,288$25,500 $134,500 $7,729,662 $3,240,573$25,500 $129,700 $13,184,654 $4,973,032$25,500 $134,000 $3,828,197 $1,793,794$25,500 $134,000 $3,828,197 $1,793,794Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (133 of 165)Appendix DTCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)Control costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsAdd Fabric FilterAdd Packed Bed ScrubberImprove Fabric FilterPerformanceWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,746,365 $182 $493,627 $51.31WVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,746,365 $182 $493,627 $51.31WVGPMtHopeOSB5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagent$7,315,800 $125 $1,659,103 $28.26WVJELD-WENCraigsville Wood Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$2,362,802 $155 $630,927 $41.27WVKoppersFollansbeeBoiler #2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,936,484 $170 $532,485 $46.85WVKoppersFollansbeeBoiler #3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$1,754,315 $180 $489,252 $50.26WVWeyerhaeuserBuckhannon 001-01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$4,422,260 $129 $1,052,871 $30.78WVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,434,244 $127 $1,209,153 $28.25WVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCR$5,434,244 $127 $1,209,153 $28.25Total annual PM, Cd, and Pb control cost:$533,113,400$2,323,435,945$525,821,493Total annual Hg and dioxin/furans control cost:$400,955,097$934,068,497Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (134 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVGPMtHopeOSB5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWVJELD-WENCraigsville Wood Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserBuckhannon 001-01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTotal annual PM, Cd, and Pb control cost:$533,113,400Total annual Hg and dioxin/furans control cost:$400,955,097$934,068,497TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)Improve ScrubberPerformanceAdd Packed Bed ScrubberACISNCR$22,231 $2.31 $394,720 $41.03$22,231 $2.31 $394,720 $41.03$65,800 $1.12 $1,200,319 $20.45$29,351 $1.92 $508,245 $33.25$24,568 $2.16 $420,972 $37.04$22,389 $2.30 $391,417 $40.21$47,585 $1.39 $822,574 $24.05$54,440 $1.27 $761,940 $17.80$54,440 $1.27 $761,940 $17.80$21,833,147 $375,524,397Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (135 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVGPMtHopeOSB5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWVJELD-WENCraigsville Wood Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserBuckhannon 001-01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTotal annual PM, Cd, and Pb control cost:$533,113,400Total annual Hg and dioxin/furans control cost:$400,955,097$934,068,497TAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TAC($/yr)TAC($/yr/dscfm)Add LimeAdvanced CombustionControlsSNCRCO Oxidation CatalystTable 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (136 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVGPMtHopeOSB5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWVJELD-WENCraigsville Wood Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserBuckhannon 001-01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTotal annual PM, Cd, and Pb control cost:$533,113,400Total annual Hg and dioxin/furans control cost:$400,955,097$934,068,497Annual StackTestTAC($/yr)TAC($/yr/dscfm)TCI($)TCI($/dscfm)TAC($/yr)TAC($/yr/dscfm)TCI($)TAC($/yr)TAC($/yr)Initial Stack TestAdd Caustic Controls Subtotals$1,768,596 $184 $888,346$92$1,768,596 $184 $888,346$92$7,381,599 $126 $2,859,423$49$2,392,153 $156 $1,139,172$75$1,961,053 $173 $953,457$84$1,776,704 $183 $880,669$90$4,469,845 $131 $1,875,445$55$5,488,684 $128 $1,971,093$46$5,488,684 $128 $1,971,093$46Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (137 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVGPMtHopeOSB5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWVJELD-WENCraigsville Wood Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserBuckhannon 001-01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTotal annual PM, Cd, and Pb control cost:$533,113,400Total annual Hg and dioxin/furans control cost:$400,955,097$934,068,497ACI MonitoringCostsTCI($)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Add CO CEMSBag Leak DetectionSystemWet ScrubberMonitoringSystemSNCR MonitoringSystemAdd PM CEMS$123,800$25,500 $9,700$123,800$25,500 $9,700$115,400$25,500 $9,700$126,200$25,500 $9,700$122,100$25,500 $9,700$122,100$25,500 $9,700$120,800$25,500 $9,700$93,800$25,500 $9,700$93,800$25,500 $9,700$25,430,700 $3,753,900Table 16B. Alternate Approach Energy Recovery Units: Costs to Meet Beyond-the-Floor Emission Limits (138 of 165)Appendix DAKBelugaRiverProductionMech Shop Used Oiladd FF, add advanced combustionControl costs in gray were not included in beyond-the-floor assessment, either for technical reasons discussedin the memo or because they were already included in the MACT floor costing.FacilityIDUnitIDExisting Control DeviceConsolidated MACT ControlsWVArmstrongHardwoodFlooringWVBoiler 01Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVArmstrongHardwoodFlooringWVBoiler 02Did not report controls in database, assumedto have no equipment.add FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVGPMtHopeOSB5600 - Wellons EnergySystemCyclone: Multiple (Multiclone), ElectrostaticPrecipitator, Selective Non-CatalyticReduction (NH3 Or Urea Injection) (SNCR)add FF, add advanced combustioncontrols, add PBS, add ACI, increaseSNCR reagentWVJELD-WENCraigsville Wood Fired BoilerCyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #2No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVKoppersFollansbeeBoiler #3No Equipmentadd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserBuckhannon 001-01Cyclone: Multiple (Multiclone), ElectrostaticPrecipitatoradd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3800-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRWVWeyerhaeuserHeaters 3900-00-10Catalytic Oxidizer (For CO & VOC), WetElectrostatic Precipitator, Generaladd FF, add advanced combustioncontrols, add PBS, add ACI, addSNCRTotal annual PM, Cd, and Pb control cost:$533,113,400Total annual Hg and dioxin/furans control cost:$400,955,097$934,068,497Annual ControlDevice InspectionReporting andRecordkeepingRequirementsTCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TAC($/yr)TCI($)TAC($/yr)TCI($)TAC($/yr)Total Control and Monitoring CostsTesting, Monitoring, andRecordkeepingSubtotalsAnnaul Visual EmissionsTest of Ash HandlingOpacityMonitoringSystem$25,500 $133,500 $1,794,096 $1,021,846$25,500 $133,500 $1,794,096 $1,021,846$25,500 $125,100 $7,407,099 $2,984,523$25,500 $135,900 $2,417,653 $1,275,072$25,500 $131,800 $1,986,553 $1,085,257$25,500 $131,800 $1,802,204 $1,012,469$25,500 $130,500 $4,495,345 $2,005,945$25,500 $103,500 $5,514,184 $2,074,593$25,500 $103,500 $5,514,184 $2,074,593$29,184,600 $934,068,497

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (139 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr)

SCDixieNarco 47 Air Curtain

Incinerator No Equipment $2,500 $0 $2,500

SCIFCOSystems Incinerator Air Curtain

Incinerator Unknown $2,500 $0 $2,500

SCTri-CountyPallet Refractory lined

pit burner Air Curtain

Incinerator Unknown $2,500 $0 $2,500

FLAscend CP-L Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $159,456 $107,818 $0 $107,818

FLAscend CP-S Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $164,799 $102,751 $0 $102,751

FLAscend HE140A Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $153,137 $113,263 $0 $113,263

FLAscend HE140B Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $152,225 $113,263 $0 $113,263

FLAscend HE140C Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $152,109 $113,263 $0 $113,263

FLAscend HE140D Burn-off oven No Equipment afterburner retrofit, add

SNCR $849,598 $152,128 $113,263 $0 $113,263

FLAscend HE171A Burn-off oven No Equipment afterburner retrofit, add

SNCR $856,083 $176,106 $99,904 $0 $99,904

FLAscend HE171B Burn-off oven No Equipment afterburner retrofit, add

SNCR $856,083 $177,293 $99,904 $0 $99,904

GAGreat Dane Trailers PYROLYSIS

OVEN - PO Burn-off oven Afterburner - Incinomite

J81A-3 (Natural Gas) afterburner retrofit, add

SNCR, add FF $1,703,454 $302,739 $117,031 $0 $117,031

IACNHAmerica INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $313,883 $113,434 $0 $113,434

IACNHAmerica INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $315,014 $113,434 $0 $113,434

INWabashNational855 BO Burn-off oven No Equipment add FF, add packed bed

scrubber $1,368,398 $273,634 $114,148 $0 $114,148

KSCNHWichita Ace Burn-off

Oven Burn-off oven Unknown add SNCR, add FF $1,585,720 $311,121 $105,756 $0 $105,756

KYCooperStandard SN-17 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $419,821 $83,320 $0 $83,320

NDCNHAmerica INC-1 Burn-off oven No Equipment add SNCR, add FF 

# $1,592,205 $334,277 $102,016 $0 $102,016

NECNHAmericaGrandIsl

and 7996 Burn-off oven No Equipment add FF, add packed bed

scrubber, add SNCR $2,114,084 $461,335 $99,875 $0 $99,875

OHWhirlpoolClyde N001 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $306,056 $97,677 $0 $97,677

OHWhirlpoolClyde N002 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,962 $97,677 $0 $97,677

OHWhirlpoolClyde N003 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,868 $97,677 $0 $97,677

OHWhirlpoolClyde N004 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,774 $97,677 $0 $97,677

OHWhirlpoolClyde P021 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,680 $97,677 $0 $97,677

OHWhirlpoolClyde P023 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,586 $97,677 $0 $97,677

OHWhirlpoolClyde P025 Burn-off oven Afterburner - integrated

part of furnace unit. add FF $1,429,391 $305,492 $97,677 $0 $97,677

PACNHAmericaNewHoll

and INC-1 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $333,478 $108,296 $0 $108,296

PACNHAmericaNewHoll

and INC-2 Burn-off oven No Equipment afterburner retrofit, add

SNCR, add FF $1,703,454 $332,404 $108,296 $0 $108,296

SCCryovac FB01 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,703,454 $325,378 $110,579 $0 $110,579

SCINVISTACamdenPlan

t Unit ID 19 -

Lindberg Burn-off oven Afterburner none $744,833 $151,465 $103,443 $0 $103,443

SCINVISTASpartanburg EU39a -

Polyester Burn

Off Oven #1 Burn-off oven Unknown afterburner retrofit $856,083 $158,165 $105,756 $0 $105,756

SCINVISTASpartanburg EU39b -

Polyester Burn

Off Oven #2 Burn-off oven Unknown afterburner retrofit $856,083 $157,102 $105,756 $0 $105,756

SCINVISTASpartanburg EU39c -

Polyester Burn

Off Oven #3 Burn-off oven Unknown afterburner retrofit $856,083 $158,264 $105,756 $0 $105,756

TNVolvoPenta Pyrolysis Oven 1 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,703,454 $288,103 $117,573 $0 $117,573

TNVolvoPenta Pyrolysis Oven 2 Burn-off oven Unknown afterburner retrofit, add

SNCR, add FF $1,703,454 $289,216 $117,573 $0 $117,573

TXMadix Building A - Burn

# off Oven Burn-off oven No Equipment none $749,612 $125,854 $115,111 $0 $115,111

TXMadix Building C - Burn

# off Oven Burn-off oven No Equipment none $749,612 $129,030 $112,506 $0 $112,506

VANewportNewsShipbuil

dingDryDock Motor Winding

Burnout Oven B64 Burn-off oven Thermal Oxidizer afterburner retrofit, add

SNCR, add FF $1,703,454 $287,863 $117,644 $0 $117,644 Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (140 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

VAQuadrantEPP Controlled

Pyrolysis

Cleaning

Furnace Burn-off oven Unknown afterburner retrofit $856,083 $188,903 $86,495 $0 $86,495

ALCemexDemopolis KILN #1 Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $4,008,255 $0 $4,008,255

ALIPPrattville Z003 Cement Kiln Wet Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

ALLafargeRobertaPlant Rotary Kiln #5 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $4,750,534 $0 $4,750,534

ALLehighCementCoLee

ds 005 Cement Kiln Dry Limestone Injection,

Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $2,311,143 $0 $2,311,143

ARDomtarIndustries LK2 Cement Kiln Cyclone: Single, Venturi

Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

ARDomtarIndustries LK3 Cement Kiln Electrostatic Precipitator add FF, tune-up, add

PBS, add ACI, add

SNCR $0 $0 $0 $0

AZAZPortlandCementRil

lito H3-K4-K Cement Kiln Cyclone: Multiple

(Multiclone),Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,645,943 $0 $1,645,943

CACAPortlandCementC

olton K-1 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,028,580 $0 $1,028,580

CACAPortlandCementC

olton K-2 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $2,037,138 $0 $2,037,138

CALehighSouthwestRed

dingPlant In-Line Kiln/Raw

Mill (S260) Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,818,613 $0 $1,818,613

CAMitsubishiCement 4-RK-1 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $3,579,490 $0 $3,579,490

CANationalCementofCA Kiln 1 Cement Kiln Fabric Filter,SodiumAlkali Scrubbing System tune-up, add caustic, add



# carbon, add SNCR $0 $1,707,741 $0 $1,707,741

FLBuckeyeFlorida #4 Lime kiln Cement Kiln Electrostatic Precipitator add FF, tune-up, add

PBS, add ACI, add

SNCR $0 $0 $0 $0

FLCemexBrooksville Kiln #1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add caustic, add carbon,

increase SNCR reagent $0 $2,922,490 $0 $2,922,490

FLCemexBrooksville Kiln #2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add caustic, add carbon,

increase SNCR reagent $0 $3,304,461 $0 $3,304,461

FLCemexMiami Cement Kiln Cement Kiln Afterburner, Fabric Filter tune-up, add caustic, add



# carbon $0 $3,048,356 $0 $3,048,356

FLCemexMiami Soil Thermal

Treatment

Facility Cement Kiln Afterburner, Fabric Filter tune-up, add caustic, add



# carbon $0 $16,701 $0 $16,701

FLFloridaRock Kiln Line 1 Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $2,197,528 $0 $2,197,528

FLRinkerBrooksville 0530021-001-AV Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $4,773,001 $0 $4,773,001

FLSACBranford Calciner Burner Cement Kiln Fabric Filter, Hydrated

Lime Injection, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $677,863 $0 $677,863

GACemexClinchfield Kiln1 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,969,238 $0 $1,969,238

GATempleInlandRome LK1 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

GATempleInlandRome LK2 Cement Kiln Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

GAWeyerhaeuserCoOgl

ethorpe Lime Kiln (U800) Cement Kiln Electrostatic Precipitator add FF, tune-up, add

PBS, add ACI, add

SNCR $0 $0 $0 $0

IALafargeBuffalo Kiln 1 Cement Kiln Fabric Filter tune-up, add PBS, add

carbon, add SNCR $0 $2,330,222 $0 $2,330,222

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (141 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

IALehighCementMasonC

ity 302.203 Cement Kiln Electrostatic Precipitator,

Fabric Filter, Flue Gas

Desulfurization

(General), Selective NonCatalytic Reduction (NH3



# Or Urea Injection)

(SNCR) tune-up, add caustic, add



# carbon, add SNCR $0 $2,966,327 $0 $2,966,327

IDAshGroveInkom Kiln 1 Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $361,609 $0 $361,609

IDAshGroveInkom Kiln 2 Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $398,017 $0 $398,017

ILBuzziUnicemOglesby #3 Kiln Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $1,581,636 $0 $1,581,636

ILLafargeJoppaPlant Kiln 1 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $1,391,872 $0 $1,391,872

ILLafargeJoppaPlant Kiln 2 Cement Kiln Electrostatic Precipitator,

Fabric Filter, SNCR used

intermittently tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $1,868,271 $0 $1,868,271

KSMonarchCementCoH

umboldt Kiln 4 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,422,816 $0 $1,422,816

KSMonarchCementCoH

umboldt Kiln 5 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,422,917 $0 $1,422,917

MDESSROCFrederickPl

ant EU-401 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $992,011 $0 $992,011

MDESSROCFrederickPl

ant EU-402 Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $1,021,261 $0 $1,021,261

MEDragonProducts K006 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,303,200 $0 $1,303,200

MELincolnPaper&Tissue Lime Kiln Cement Kiln Venturi Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

OKLafargeTulsaPlant Kiln 1 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $986,147 $0 $986,147

OKLafargeTulsaPlant Kiln 2 Cement Kiln Cyclone: Multiple

(Multiclone), Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,000,803 $0 $1,000,803

OKLoneStarPryor Kiln #1 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,421,164 $0 $1,421,164

OKLoneStarPryor Kiln #2 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,314,209 $0 $1,314,209

OKLoneStarPryor Kiln #3 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,019,689 $0 $1,019,689

ORAshGroveDurkee rotary cement

kiln Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,919,195 $0 $1,919,195

ORIPSpringfield #3 Lime Kiln Cement Kiln Electrostatic Precipitator add FF, tune-up, add

PBS, add ACI, add

SNCR $0 $0 $0 $0

PALafargeWhitehallPlan

t Kiln 2 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $694,698 $0 $694,698

PALafargeWhitehallPlan

t Kiln 3 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $243,099 $0 $243,099

PALehighCementEvansv

ille 121 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,529,479 $0 $1,529,479

PALehighCementEvansv

ille 122 Cement Kiln Cyclone: Single, Dry

Limestone Injection,

Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,391,815 $0 $1,391,815

PALehighCementYork 200 Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $713,674 $0 $713,674

SCLafargeHarleyville 2 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,571,371 $0 $1,571,371

SCNorboard CB Cement Kiln Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, tune-up, add

caustic, add ACI, add

SNCR $0 $0 $0 $0

TNCemexKnoxville OOK Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $2,312,140 $0 $2,312,140

TXAshGroveMidlothian Kiln 1 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, tune-up, add

caustic, add carbon,

increase SNCR reagent $0 $837,354 $0 $837,354

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (142 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

TXAshGroveMidlothian Kiln 2 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, tune-up, add

caustic, add carbon,

increase SNCR reagent $0 $971,788 $0 $971,788

TXAshGroveMidlothian Kiln 3 Cement Kiln Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $968,513 $0 $968,513

TXCemexBalconesPlant 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $1,990,948 $0 $1,990,948

TXHolcimMidlothianPlan

t Kiln 1 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $3,445,699 $0 $3,445,699

TXHolcimMidlothianPlan

t Kiln 2 Cement Kiln Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Wet Scrubber tune-up, add caustic, add



# carbon, increase SNCR

reagent $0 $4,061,598 $0 $4,061,598

TXLehighCementCompa

nyWaco KILN1 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $498,299 $0 $498,299

TXLoneStarMaryneal Kiln 1 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,122,863 $0 $1,122,863

TXLoneStarMaryneal Kiln 2 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,718,966 $0 $1,718,966

TXLoneStarMaryneal Kiln 3 Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,442,394 $0 $1,442,394

UTAshGroveLeamington rotary cement

kiln Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $30,837,318 $0 $30,837,318

UTHolcimDevilsSlide Kiln 1 Cement Kiln Fabric Filter tune-up, add caustic, add



# SNCR $0 $0 $0 $0

VASmurfitStoneHopewel

l Lime Kiln Cement Kiln Electrostatic

Precipitator,Venturi

Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

WAAshGroveSeattle rotary cement

kiln Cement Kiln Fabric Filter tune-up, add caustic, add



# carbon, add SNCR $0 $1,517,524 $0 $1,517,524

WALafargeSeattle Kiln Cement Kiln Electrostatic Precipitator add FF, tune-up, add

caustic, add carbon, add

SNCR $0 $945,206 $0 $945,206

WASimpsonTacoma278

4 #1 Lime Kiln Cement Kiln Wet Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

WASimpsonTacoma278

4 #2 Lime Kiln Cement Kiln Wet Scrubber add FF, tune-up, improve



# scrubber, add ACI, add

SNCR, add caustic $0 $0 $0 $0

AKBelugaRiverProductio

n Mech Shop Used



# Oil Burner Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $742,022 $165,785 $742,022 $165,785

AKPeakOilfield CB 5000 1 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $742,022 $219,869 $742,022 $219,869

AKPeakOilfield CB 5000 2 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $742,022 $220,316 $742,022 $220,316

AKPeakOilfield Model 200 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $735,633 $218,840 $735,633 $218,840

AKPeakOilfield Model 400 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $739,919 $220,514 $739,919 $220,514

AKUnisea37 EU ID 1 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $929,692 $249,526 $929,692 $249,526

AKUnisea37 EU ID 3 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $933,849 $275,857 $933,849 $275,857

AKUnisea37 EU ID 5 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $933,849 $286,943 $933,849 $286,943

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (143 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

ALBoiseWhitePaperJack

son 102-0001-Z013 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $10,720,907 $3,742,210 $10,720,907 $3,742,210

ALChapmanForestProdu

cts EU 001 Wood

Fired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,936,687 $1,479,277 $3,936,687 $1,479,277

ALChapmanForestProdu

cts EU 002 Wood

Fired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls, add

caustic, add ACI, add

SNCR $2,904,770 $1,106,608 $2,904,770 $1,106,608

ALChapmanForestProdu

cts EU 003 Wood

Fired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,135,444 $1,191,534 $3,135,444 $1,191,534

ALCibaMcIntosh Boiler # 6 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,748,940 $1,028,286 $2,748,940 $1,028,286

ALEvonikTheodore 503-5011-4.1

(Isophorone T.O.



# ) Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,845,485 $702,078 $1,845,485 $702,078

ALEvonikTheodore 503-5011-4.3 (I1515 T.O. ) Energy

recovery unit Flue Gas Recirculation add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,262,165 $489,924 $1,262,165 $489,924

ALEvonikTheodore 503-5011-4.4 (I1890 T.O. ) Energy

recovery unit Flue Gas Recirculation add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,514,951 $579,219 $1,514,951 $579,219

ALEvonikTheodore 503-5011-5.1 Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,243,454 $855,667 $2,243,454 $855,667

ALEvonikTheodore 503-5011-5.2 Energy

recovery unit Gas Scrubber, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI,

increase SNCR reagent

$1,619,924 $633,568 $1,619,924 $633,568

ALGPBrewtonMill BR-PSG0-S021

No. 2 Power

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,813,782 $1,785,831 $4,813,782 $1,785,831

ALGPBrewtonMill BR-PSG0-S026

No. 3 Power

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $8,855,861 $3,194,855 $8,855,861 $3,194,855

ALGPEngineeredWoodP

roductsThornsby EU 001 Wood

Fired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $2,413,434 $937,153 $2,413,434 $937,153

ALGPPetermanPly EU001

Woodwaste

Boiler

w/Multiclone and

ESP Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$7,098,720 $2,540,128 $7,098,720 $2,540,128

ALGPTalladegaPly EU001 Wood

Waste Boiler w

Multiclone and

ESP Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,932,912 $2,172,965 $5,932,912 $2,172,965

ALIPCourtland No. 3

Combination

Boier / 11CU301 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General, Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $19,930,707 $7,113,536 $19,930,707 $7,113,536

ALIPPrattville Z006 Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $14,998,088 $5,153,774 $14,998,088 $5,153,774

ALIPPrattville Z008 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $17,344,634 $5,788,335 $17,344,634 $5,788,335

ALIPRiverdale No. 1 Bark Boiler



# / BK01 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $65,416 $950,529 $65,416 $950,529

ALIPRiverdale No. 2 Bark Boiler



# / BK02 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced

combustion controls, add

PBS, add ACI, add

SNCR $120,629 $2,527,821 $120,629 $2,527,821

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (144 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

ALSABIC F-1-04 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,573,541 $1,005,809 $2,573,541 $1,005,809

ALSABIC F-1-05 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,573,541 $1,006,807 $2,573,541 $1,006,807

ARArmstrongWarren SN-13 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,491,754 $612,165 $1,491,754 $612,165

ARArmstrongWarren SN-41 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,175,141 $862,916 $2,175,141 $862,916

ARDomtarIndustries PB1 Energy

recovery unit Wet Electrostatic

Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,932,995 $2,116,286 $5,932,995 $2,116,286

ARDomtarIndustries PB2 Energy

recovery unit Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $21,164,508 $7,718,387 $21,164,508 $7,718,387

ARDomtarIndustries PB3 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $22,118,146 $7,901,374 $22,118,146 $7,901,374

AREvergreenPackaging BB Energy

recovery unit Venturi Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $14,962,608 $5,164,164 $14,962,608 $5,164,164

ARGeorgiaPacificCrosse

tt93 SN-WB1 Wood

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,679,831 $2,771,330 $7,679,831 $2,771,330

ARGeorgiaPacificCrosse

tt93 SN-WB2 Wood

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,557,752 $2,726,202 $7,557,752 $2,726,202

ARGeorgiaPacificFordyc

e SN - 01 Wood

Fuel Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $5,798,638 $2,095,202 $5,798,638 $2,095,202

ARGPChemCrossett89 SN-05 Energy

recovery unit No Equipment add FF, add PBS, add

ACI, add SNCR $2,244,736 $867,542 $2,244,736 $867,542

ARGPCrossett92 SN-03 Energy

recovery unit Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $20,704,472 $7,483,747 $20,704,472 $7,483,747

ARGPCrossett92 SN-22 Energy

recovery unit Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $17,964,980 $6,025,405 $17,964,980 $6,025,405

ARGPFordyceOSB SN - 01 Dryers

(#1 Dryer) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $703,956 $1,812,019 $703,956

ARGPFordyceOSB SN - 01 Dryers

(#2 Dryer) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $704,567 $1,812,019 $704,567

ARGPFordyceOSB SN - 01 Dryers

(#3 Dryer) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $705,477 $1,812,019 $705,477

ARGPFordyceOSB SN - 01 Dryers

(#4 Dryer) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $706,288 $1,812,019 $706,288

ARGPFordyceOSB SN - 01 Dryers

(#5 Dryer) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $706,899 $1,812,019 $706,899

ARGPFordyceOSB SN - 01A

Thermal Oil

Heaters (#1) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $707,809 $1,812,019 $707,809

ARGPFordyceOSB SN - 01A

Thermal Oil

Heaters (#2) Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $708,620 $1,812,019 $708,620

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (145 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

ARGPGurdonPlyLumber SN-01 No. 1

Wood Residue

Fired Boiler Energy

recovery unit Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $4,410,501 $1,672,476 $4,410,501 $1,672,476

ARGPGurdonPlyLumber SN-02 No. 2

Wood Residue

Fired Boiler Energy

recovery unit Collectors, Settling

Chambers, Separators -

General, Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $4,373,496 $1,660,229 $4,373,496 $1,660,229

ARPlantersCottonOil Boiler #3 (SN72) Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,409,005 $599,252 $1,409,005 $599,252

ARRiversideFurniturePla

nt5 SN-01 Woodfired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,261,180 $545,723 $1,261,180 $545,723

CAHumboldtFlakeboard

143 NS-028 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,145,656 $409,015 $1,145,656 $409,015

CASierraPine-Rocklin SPRKBL01 Energy

recovery unit Venturi Scrubber, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $2,666,024 $1,039,243 $2,666,024 $1,039,243

CAWheelabratorShasta Boiler#1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$10,794,352 $3,785,902 $10,794,352 $3,785,902

CAWheelabratorShasta Boiler#2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$10,058,376 $3,544,464 $10,058,376 $3,544,464

CAWheelabratorShasta Boiler#3 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$10,609,810 $3,691,392 $10,609,810 $3,691,392

FLCFRC252 Boiler #3

(McBurney) Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,084,711 $1,206,122 $3,084,711 $1,206,122

FLCFRC252 Boilers #4 & #5

(Hurst) Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,561,071 $654,628 $1,561,071 $654,628

FLGPHawthorne EU 001 Wood

Fired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,098,720 $2,616,401 $7,098,720 $2,616,401

FLGPHosfordOSB 001-FLAKE

DRYER #1 Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $718,559 $1,812,019 $718,559

FLGPHosfordOSB 001-FLAKE

DRYER #2 Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $719,470 $1,812,019 $719,470

FLGPHosfordOSB 001-FLAKE

DRYER #3 Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $720,281 $1,812,019 $720,281

FLGPHosfordOSB 001-FLAKE

DRYER #4 Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $720,892 $1,812,019 $720,892

FLGPHosfordOSB 001-FLAKE

DRYER #5 Energy

recovery unit Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $721,802 $1,812,019 $721,802

FLGPHosfordOSB 011-THERMAL

OIL HEATER #1 Energy

recovery unit Electrostatic Precipitator,

Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $722,613 $1,812,019 $722,613

FLGPHosfordOSB 011-THERMAL

OIL HEATER #2 Energy

recovery unit Electrostatic Precipitator,

Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $723,224 $1,812,019 $723,224

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (146 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

FLSmurfit-Stone 7PB Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $26,246,571 $9,568,303 $26,246,571 $9,568,303

FLSolutiaIncPensacola B-4 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,498,625 $1,744,371 $5,498,625 $1,744,371

FLSolutiaIncPensacola B-5 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,498,625 $1,940,200 $5,498,625 $1,940,200

GAGPCedarSprings U500 - Power

Boiler No 1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $20,259,649 $7,185,769 $20,259,649 $7,185,769

GAGPCedarSprings U501 - Power

Boiler No 2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $20,259,649 $7,187,456 $20,259,649 $7,187,456

GAGPMadisonPly 800 Wood

Waste Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add CO catalyst, add

PBS, add ACI, add

SNCR

$84,485 $1,527,741 $84,485 $1,527,741

GAGPMonticelloPlywood EU700 - Wood

Waste Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,445,085 $2,744,076 $7,445,085 $2,744,076

GALouisianaPacificAthe

ns TOH Wood

Burner Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $739,509 $1,812,019 $739,509

GALouisianaPacificAthe

ns Wood Burner

Dryer 1 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $637,379 $1,812,019 $637,379

GALouisianaPacificAthe

ns Wood Burner

Dryer 2 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $637,971 $1,812,019 $637,971

GALouisianaPacificAthe

ns Wood Burner

Dryer 3 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $638,464 $1,812,019 $638,464

GALouisianaPacificAthe

ns Wood Burner

Dryer 4 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $639,257 $1,812,019 $639,257

GALouisianaPacificAthe

ns Wood Burner

Dryer 5 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $659,274 $1,812,019 $659,274

GAP&GAlbany B002 Energy

recovery unit Wet Electrostatic

Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,004,616 $2,219,548 $6,004,616 $2,219,548

GAPCAValdosta 1017 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,364,125 $1,526,332 $4,364,125 $1,526,332

GARoseburgForestVienn

a 350-Core wood

Burner Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $970,214 $395,010 $970,214 $395,010

GARoseburgForestVienn

a 360-Face wood

Burner Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $921,505 $379,666 $921,505 $379,666

GARoseburgForestVienn

a 600-wood fired

boiler Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,535,633 $646,607 $1,535,633 $646,607

GASPNewsprint PB2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI

$31,192,677 $11,369,522 $31,192,677 $11,369,522

GATempleInlandRome PB4 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $15,121,929 $5,336,008 $15,121,929 $5,336,008

GATempleInlandRome WF Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,545,195 $2,486,060 $6,545,195 $2,486,060

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (147 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

HIPuuneneSugarMill Boiler 1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI, add SNCR $7,118,717 $2,574,722 $7,118,717 $2,574,722

HIPuuneneSugarMill Boiler 2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI, add SNCR $7,118,717 $2,575,780 $7,118,717 $2,575,780

HIPuuneneSugarMill Boiler 3 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

ACI, add SNCR $16,753,825 $5,573,749 $16,753,825 $5,573,749

IABertchCabinet Boiler- PLY Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $869,939 $177,774 $869,939 $177,774

IAJELD-WENDubuque Wood Fired

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,053,225 $1,239,266 $3,053,225 $1,239,266

IAMonsantoMuscatine Boiler #8 (EP195) Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $52,316 $821,559 $52,316 $821,559

IDPotlatch PB-1 CE Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,062,028 $861,527 $2,062,028 $861,527

IDPotlatch PB-2 Riley Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,594,194 $1,415,072 $3,594,194 $1,415,072

IDPotlatch PB-3 Hurst Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,803,284 $776,901 $1,803,284 $776,901

IDPotlatchForestProduct

sCorpPostFalls Sanderdust Fired



# Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add CO catalyst,

add PBS, add ACI, add

SNCR

$1,801,992 $774,059 $1,801,992 $774,059

IDPotlatchLewiston 4 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $20,464,418 $6,991,290 $20,464,418 $6,991,290

ILAkzoNobelMorris DB

DOWTHERM

HEATER Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,196,359 $538,822 $1,196,359 $538,822

ILCognisCorp Boiler #1 Energy

recovery unit No Equipment add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $2,374,897 $981,830 $2,374,897 $981,830

ILCognisCorp Boiler #2 Energy

recovery unit No Equipment add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $2,737,739 $1,114,067 $2,737,739 $1,114,067

ILExxonMobil509 Alky Iso-Stripper

Reboiler 7-B-1 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,430,323 $1,386,637 $3,430,323 $1,386,637

ILLafargeJoppaPlant Raw Mill 1 -

Burner 1 of 2 Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $11,122 $143,004 $11,122 $143,004

ILLafargeJoppaPlant Raw Mill 1 -

Burner 2 of 2 Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $11,122 $143,737 $11,122 $143,737

ILLafargeJoppaPlant Raw Mill 2 -

Burner 1 of 1 Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $17,958 $195,163 $17,958 $195,163

ILLafargeJoppaPlant Vehicle

Maintenance

Shop Heater Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $736,395 $217,017 $736,395 $217,017

INBlackBeautyCoal752 B-1 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,029,879 $293,932 $1,029,879 $293,932

INConsolidatedGrainand

Barge P17B Energy

recovery unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,277,486 $793,789 $2,277,486 $793,789

INConsolidatedGrainand

Barge P17C Energy

recovery unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,277,486 $794,389 $2,277,486 $794,389

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (148 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

INCountrymarkCoop A-H1 (Alkylation

Heater) Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $993,213 $494,870 $993,213 $494,870

INFleetwood 243181 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,079,696 $402,396 $1,079,696 $402,396

INKoetterWoodworking EU-01B Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $801,661 $205,924 $801,661 $205,924

KYArmstrong 01 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,186,944 $569,174 $1,186,944 $569,174

KYArmstrong 02 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,186,944 $570,000 $1,186,944 $570,000

KYDomtarHawesville Biofuel Boiler B900 Energy

recovery unit Electrostatic Precipitator,

No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $18,603,409 $6,861,004 $18,603,409 $6,861,004

KYISPChemicals 0AC (Wickes) Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,273,866 $925,685 $2,273,866 $925,685

KYNewPage-Wickliffe B09 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $17,779,117 $6,614,373 $17,779,117 $6,614,373

KYWeyerhaeuserEKY MP 02-01 Energy

recovery unit Dry Electrostatic

Granular Filter add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $19,290,710 $6,997,973 $19,290,710 $6,997,973

KYWeyerhaeuserEKY MP 02-02 Energy

recovery unit Dry Electrostatic

Granular Filter add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $19,290,710 $6,999,454 $19,290,710 $6,999,454

LAAmericasStyrenics HS-301A Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,948,155 $1,221,528 $2,948,155 $1,221,528

LAAmericasStyrenics HS-301B Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,364,125 $1,745,268 $4,364,125 $1,745,268

LAAmericasStyrenics HS-301C Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,364,125 $1,746,258 $4,364,125 $1,746,258

LABoiseNewsprintDeRid

der 69-03 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls, add

caustic, add ACI, add

SNCR $18,644,430 $6,863,816 $18,644,430 $6,863,816

LADeltech HB-507 Energy

recovery unit Flue Gas Recirculation add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,705,578 $420,428 $1,705,578 $420,428

LADeltech HB-512 Energy

recovery unit Flue Gas Recirculation add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,508,478 $1,055,208 $4,508,478 $1,055,208

LAGPLogansportPly EQT-0009 Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $5,217,476 $2,055,961 $5,217,476 $2,055,961

LAHuntNatalbany EQT0001 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $3,288,115 $1,343,046 $3,288,115 $1,343,046

LAHuntPollock EQT0005 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $2,432,848 $1,031,919 $2,432,848 $1,031,919

LAHuntPollock EQT0017 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $2,945,664 $1,220,152 $2,945,664 $1,220,152

LAInternationalPaperRe

dRiverMill EQT011 Hogged



# Fuel Boiler No. 2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI

$20,221,796 $7,414,043 $20,221,796 $7,414,043

LAIPMansfield 1-78 - No. 1

Power Boiler /

EQT005 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $13,739,515 $4,938,993 $13,739,515 $4,938,993

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (149 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

LAIPMansfield 2-78 - No. 2

Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $18,455,700 $6,958,491 $18,455,700 $6,958,491

LAWeyerhaeuser1043 EQT - 0010 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,309,948 $1,333,449 $3,309,948 $1,333,449

MDSeverstalSparrows 1BLR Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $13,291,684 $4,353,817 $13,291,684 $4,353,817

MEBoralex Boiler #1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$16,315,237 $5,606,251 $16,315,237 $5,606,251

MEBoralexStratton Boiler #1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Catalytic Reduction

(SCR) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$10,429,939 $3,779,715 $10,429,939 $3,779,715

MEHuberEngineeredWo

odLLC Boiler No.1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,986,685 $1,217,344 $2,986,685 $1,217,344

MEHuberEngineeredWo

odLLC Dryer Furnace Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,826,973 $1,825,354 $4,826,973 $1,825,354

MELincolnPaper&Tissue #6 Power Boiler Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,213,602 $595,508 $3,213,602 $595,508

MELincolnPaper&Tissue #7 Power Boiler Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,685,916 $503,712 $2,685,916 $503,712

MELincolnPaper&Tissue #7 Tissue

Machine Dryer Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,030,644 $519,234 $1,030,644 $519,234

MELincolnPaper&Tissue #8 Power Boiler Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $14,720,405 $5,136,110 $14,720,405 $5,136,110

MELP1085 Teaford Central

Heating Unit Energy

recovery unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,914,170 $1,214,710 $2,914,170 $1,214,710

MENewPage-Rumford Cogen#6 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add lime, add ACI,

add SNCR

$30,911,952 $11,063,067 $30,911,952 $11,063,067

MENewPage-Rumford Cogen#7 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add lime, add ACI,

add SNCR

$30,911,952 $11,065,376 $30,911,952 $11,065,376

MEPioneerPlastics Boiler

#5/Thermal

Oxidizer Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,911,927 $1,345,426 $3,911,927 $1,345,426

MESDWarren #21 Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $22,568,343 $7,474,844 $22,568,343 $7,474,844

MESDWarrenSomerset No1 Power

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $18,488,260 $6,857,866 $18,488,260 $6,857,866

MESDWarrenSomerset No2 Power

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR), Sodium

Carbonate Scrubbing add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI,

increase SNCR reagent

$23,514,088 $8,751,768 $23,514,088 $8,751,768

MEVersoPaper Boiler #8 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $18,332,055 $6,810,539 $18,332,055 $6,810,539

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (150 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

MEVersoPaperAndrosco

ggin WFI Energy

recovery unit Venturi Scrubber add FF, add CO catalyst,

improve scrubber, add

caustic, add ACI, add

SNCR $17,053,613 $5,731,192 $17,053,613 $5,731,192

MICadillacRenewableEn

ergy Main Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator,Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$19,416,157 $6,346,385 $19,416,157 $6,346,385

MIDecorativePanels Boiler #1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,560,336 $1,408,291 $3,560,336 $1,408,291

MIDecorativePanels Boiler #2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,560,336 $1,409,284 $3,560,336 $1,409,284

MIHermanMiller EUBBLR Energy

recovery unit Dry Scrubbing (General),

Fabric Filter, reburn

tunnels improve FF, add

advanced combustion

controls, improve

scrubber, add caustic,

add ACI, add SNCR $26,643 $376,301 $26,643 $376,301

MILPCSagola Dryer 1 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,080,934 $896,066 $2,080,934 $896,066

MILPCSagola Dryer 2 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,080,934 $904,506 $2,080,934 $904,506

MILPCSagola Dryer 3 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,080,934 $896,144 $2,080,934 $896,144

MITESFilerCity EUBOILER01 Energy

recovery unit Dry Scrubbing,

General,Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add caustic,

add ACI, add SNCR $98,202 $2,064,511 $98,202 $2,064,511

MITESFilerCity EUBOILER02 Energy

recovery unit Dry Scrubbing,

General,Fabric Filter improve FF, add

advanced combustion

controls, improve

scrubber, add caustic,

add ACI, add SNCR $97,279 $2,037,516 $97,279 $2,037,516

MIVikingEnergyofLincoln Boiler1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,091,673 $2,375,683 $6,091,673 $2,375,683

MNBoisePaper1212 EU 430 Boiler #2 Energy

recovery unit Cyclone: Single,

Electrostatic Precipitator,

Flue Gas Recirculation,

Low NOx Burners, Overfire Air Control System add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$13,061,877 $4,347,340 $13,061,877 $4,347,340

MNFibrominn EU-001 Energy

recovery unit Fabric Filter, Qualifier:

Spray Dryer Absorber

with lime slurry, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, add

advanced combustion

controls, add PBS, add

lime, add ACI, increase

SNCR reagent

$124,313 $2,994,052 $124,313 $2,994,052

MNGPDuluth EU34 Boiler #4 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,350,247 $940,093 $2,350,247 $940,093

MNNorthshoreMiningCo Shop Boiler 2

(EU 002) Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $852,015 $169,782 $852,015 $169,782

MNSappiCloquet EU002 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,701,094 $2,916,190 $7,701,094 $2,916,190

MNSappiCloquet EU004 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $16,241,182 $5,727,424 $16,241,182 $5,727,424

MNVersoPaper EU006 B&W Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $11,264,540 $4,150,037 $11,264,540 $4,150,037

MNWeyerhaeuserIronton EU 001 - 4 Cell

Furnace Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,220,232 $2,012,558 $5,220,232 $2,012,558

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (151 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

MNWeyerhaeuserIronton EU 030 -

Dust/Gas burner

on Dryer 1 Energy

recovery unit Electrified Filter Bed

(EFB) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $810,636 $1,812,019 $810,636

MNWeyerhaeuserIronton EU 031 -

Dust/Gas Burner

on Dryer 2 Energy

recovery unit Electrified Filter Bed

(EFB) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $811,254 $1,812,019 $811,254

MSBowaterSouth Bark Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $7,405,015 $2,854,081 $7,405,015 $2,854,081

MSGeorgiaPacificGrena

da AA-001/ #1

Dryer Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $842,362 $1,812,019 $842,362

MSGeorgiaPacificGrena

da AA-001/ #2

Dryer Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $843,311 $1,812,019 $843,311

MSGeorgiaPacificGrena

da AA-001/ #3

Dryer Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $843,960 $1,812,019 $843,960

MSGeorgiaPacificGrena

da AA-001/ #4

Dryer Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $844,809 $1,812,019 $844,809

MSGeorgiaPacificGrena

da AA-001/Thermec



# Burner Energy

recovery unit Electrostatic Precipitator,

Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$1,812,019 $845,758 $1,812,019 $845,758

MSGeorgiaPacificMontic

ello AA-403 (UT-3)

Combination

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $18,329,957 $6,866,745 $18,329,957 $6,866,745

MSGPGlosterPly AA-001 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,027,124 $880,094 $2,027,124 $880,094

MSGPGlosterPly AA-002 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,027,124 $880,559 $2,027,124 $880,559

MSGPGlosterPly AA-003 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,379,429 $1,358,805 $3,379,429 $1,358,805

MSGPLouisvillePly AD-003 (Boiler

#3) Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,420,171 $1,771,622 $4,420,171 $1,771,622

MSGPTaylorsvillePly AA-500 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,344,479 $2,158,176 $5,344,479 $2,158,176

MSGPTaylorsvillePly AA-700 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,951,094 $2,007,552 $4,951,094 $2,007,552

MSHoodBeaumont AA-030 (WoodFired Boiler) Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $4,631,980 $1,862,233 $4,631,980 $1,862,233

MSHoodWiggins AA-001 (WoodFired Boiler No.

1) Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,529,687 $1,103,177 $2,529,687 $1,103,177

MSHoodWiggins AA-002 (WoodFired Boiler No.

2) Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,529,687 $1,104,049 $2,529,687 $1,104,049

MSHoodWiggins AA-003 (WoodFired Boiler No.

3) Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,223,976 $1,357,337 $3,223,976 $1,357,337

MSIPVicksburg Power Boiler-AA006 Energy

recovery unit Gravity Collection,Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $23,722,298 $8,286,704 $23,722,298 $8,286,704

MSMasoniteLaurel BB-003 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $8,154,937 $2,252,746 $8,154,937 $2,252,746

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (152 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

MSNorbordMS Wellons No. 1 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $12,834,371 $4,353,498 $12,834,371 $4,353,498

MSNorbordMS Wellons No. 2 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $12,834,371 $4,354,602 $12,834,371 $4,354,602

MSNorbordMS Wellons No. 3 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $12,834,371 $4,355,805 $12,834,371 $4,355,805

MSRoseburgTaylorsville Roemmc Wood

Burner Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,570,198 $728,687 $1,570,198 $728,687

MSSandersonPlumbing AD-001 Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,005,719 $436,492 $1,005,719 $436,492

MSWeyerhaeuserColum

bus AA-012 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Electrostatic Granular

Filter, Gravity Collection add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$24,674,853 $9,290,386 $24,674,853 $9,290,386

MTCHSLaurel1401 Alkylation Hot Oil



# Heater Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,858,136 $889,992 $1,858,136 $889,992

MTPlumCreek Core Coen Energy

recovery unit Wet Electrostatic

Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,080,934 $959,155 $2,080,934 $959,155

MTPlumCreek Face Coen Energy

recovery unit Wet Electrostatic

Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,080,934 $956,500 $2,080,934 $956,500

MTPlumCreek Hog Fuel Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,766,455 $2,680,961 $6,766,455 $2,680,961

MTPlumCreek Line 2 Coen Energy

recovery unit Venturi Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,026,097 $1,305,087 $3,026,097 $1,305,087

MTPlumCreek Wellons Plywood Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,725,393 $1,191,807 $2,725,393 $1,191,807

MTRoseburgMissoula Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,172,621 $990,964 $2,172,621 $990,964

MTRoseburgMissoula Roemmc Burner Energy

recovery unit Cyclone: Multiple

(Multiclone), Cyclone:

Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,195,866 $1,365,773 $3,195,866 $1,365,773

MTRoseburgMissoula Solagen Burner Energy

recovery unit Cyclone: Single,

Electrostatic Precipitator,

Thermal Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,946,436 $912,441 $1,946,436 $912,441

MTSmurfitStone Multi-Fuel Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $12,924,493 $4,750,199 $12,924,493 $4,750,199

NCArmstrongStatesville ES-B-2 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,113,185 $606,020 $1,113,185 $606,020

NCBernhardtFurn3 320 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,425,203 $653,994 $1,425,203 $653,994

NCBernhardtFurn3 321 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,398,566 $645,402 $1,398,566 $645,402

NCBernhardtFurn7 722 (RD Cole) Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,321,370 $619,906 $1,321,370 $619,906

NCBlueRidgePaper G11042 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $15,321,284 $5,220,214 $15,321,284 $5,220,214

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (153 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

NCCenturyFurniture ES B1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,704,528 $844,788 $1,704,528 $844,788

NCCenturyFurniture ES B2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,769,019 $869,847 $1,769,019 $869,847

NCDomtar 64-25-0290 (No.

1 Hog Fuel

Boiler) Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrified

Filter Bed (EFB), Fabric

Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $125,763 $3,257,979 $125,763 $3,257,979

NCDomtar 65-25-0310 (No.

2 Hog Fuel

Boiler) Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrified

Filter Bed (EFB), Fabric

Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $124,166 $3,148,810 $124,166 $3,148,810

NCEPCORRoxboro 1-A Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $65,831 $667,285 $65,831 $667,285

NCEPCORRoxboro 1-B Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $65,831 $667,868 $65,831 $667,868

NCEPCORRoxboro 1-C Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $65,831 $668,250 $65,831 $668,250

NCEPCORSouthport 1-A Boiler Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $66,368 $955,330 $66,368 $955,330

NCEPCORSouthport 1-B Boiler Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $66,368 $956,206 $66,368 $956,206

NCEPCORSouthport 1-C Boiler Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $66,368 $956,983 $66,368 $956,983

NCEPCORSouthport 2-A Boiler Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $66,368 $957,659 $66,368 $957,659

NCEPCORSouthport 2-B Boiler Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $66,368 $958,436 $66,368 $958,436

NCEPCORSouthport 2-C Boiler Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $66,368 $959,313 $66,368 $959,313

NCGPAhoskieCNS ES-B1 - Wood

Fired Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,210,731 $1,251,839 $3,210,731 $1,251,839

NCGPWhiteville ES-B2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $7,452,206 $2,945,272 $7,452,206 $2,945,272

NCHickoryChairCompan

y WFB-1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,645,531 $554,017 $1,645,531 $554,017

NCInternationalPaperRie

gelwood PB2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $19,121,912 $6,600,453 $19,121,912 $6,600,453

NCInternationalPaperRie

gelwood PB5 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $19,918,591 $6,822,091 $19,918,591 $6,822,091

NCJacksonPaperSylva JP-021 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $4,165,513 $1,755,294 $4,165,513 $1,755,294

NCJeld-Wen Boiler 1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,908,792 $914,045 $1,908,792 $914,045

NCKincaidFurnitureHuds

on ES-1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,680,739 $827,949 $1,680,739 $827,949

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (154 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

NCKincaidFurnitureHuds

on ES-2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,811,067 $686,449 $1,811,067 $686,449

NCKohler ESBL2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,594,376 $343,205 $1,594,376 $343,205

NCLAPacificRoxboro TOH#1w Energy

recovery unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$1,839,353 $579,029 $1,839,353 $579,029

NCLAPacificRoxboro TOH#2w Energy

recovery unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$1,812,019 $572,029 $1,812,019 $572,029

NCLeaAmericanDrew ES-2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,657,887 $844,696 $1,657,887 $844,696

NCLeaAmericanDrew ES-3 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,588,671 $819,649 $1,588,671 $819,649

NCStanleyFurniture FB-2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,743,279 $597,861 $1,743,279 $597,861

NCStanleyFurniture FB-3 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,999,360 $978,014 $1,999,360 $978,014

NCThomasvilleFurniture

C-M-W-SB ESBL2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,763,016 $364,410 $1,763,016 $364,410

NCThomasvilleFurniture

C-M-W-SB ESBL3 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,677,660 $322,582 $1,677,660 $322,582

NCThomasvilleFurniture

Lenoir ESBL1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,763,016 $698,644 $1,763,016 $698,644

NCThomasvilleFurniture

Lenoir ESBL2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,763,016 $718,794 $1,763,016 $718,794

NCUniboardUSA Wellons Thermal



# Oil Heater Energy

recovery unit Electrostatic Precipitator,

Rotary Drum Dryer add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $3,348,968 $1,432,058 $3,348,968 $1,432,058

NCWeyerhaeuserElkin 3311 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,409,005 $723,707 $1,409,005 $723,707

NCWeyerhaeuserElkin 3321 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,409,005 $724,505 $1,409,005 $724,505

NCWeyerhaeuserElkin 3331 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,409,005 $725,303 $1,409,005 $725,303

NCWeyerhaeuserElkin 3811 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,350,247 $1,067,062 $2,350,247 $1,067,062

NCWeyerhaeuserElkin 3821 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,350,247 $1,067,905 $2,350,247 $1,067,905

NCWeyerhaeuserElkin 3831 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,350,247 $1,068,747 $2,350,247 $1,068,747

NCWeyerhaeuserGrifton ES-SEH-2901 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,225,427 $2,308,490 $6,225,427 $2,308,490

NCWeyerhaeuserGrifton ES-SEH-3901 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,225,427 $2,309,443 $6,225,427 $2,309,443

NCWilsonart ES-BLR5 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,263,868 $631,345 $1,263,868 $631,345

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (155 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

NJJohnsonMatthey U1 in

BOP080001 Energy

recovery unit Dual Alkali Scrubbing,

Mist Eliminator add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $6,234,434 $2,526,416 $6,234,434 $2,526,416

NYBlackRiverGen E00001 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

lime, add ACI, add SNCR

$62,405 $1,074,222 $62,405 $1,074,222

NYBlackRiverGen E00002 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

lime, add ACI, add SNCR

$62,405 $1,075,193 $62,405 $1,075,193

NYBlackRiverGen E00003 Energy

recovery unit Cyclone: Multiple

(Multiclone), Dry

Limestone Injection,

Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

lime, add ACI, add SNCR

$62,405 $1,076,065 $62,405 $1,076,065

NYNorbordIndustries B01 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,886,331 $881,617 $1,886,331 $881,617

OHAmericasStyrenics H2200 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,219,592 $700,487 $1,219,592 $700,487

OHAmericasStyrenics H2210 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,191,107 $690,699 $1,191,107 $690,699

OHCognisOleochem Boiler #1 (B027) Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $16,602,058 $5,909,607 $16,602,058 $5,909,607

OHCognisOleochem Boiler #7 (B042) Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $52,443 $120,009 $52,443 $120,009

OHCognisOleochem Boiler #9 (B044) Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $52,443 $120,037 $52,443 $120,037

OHLubrizol B003 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,534,390 $421,239 $1,534,390 $421,239

OHSauderWoodArchbol

d B008 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Catalytic Reduction

(SCR) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$2,451,370 $1,136,373 $2,451,370 $1,136,373

OHSauderWoodArchbol

d B009 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Catalytic Reduction

(SCR) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$2,451,370 $1,136,694 $2,451,370 $1,136,694

OHSmurfitCoshocton B006 Energy

recovery unit Cyclone: Multiple

(Multiclone), Mist

Eliminator, Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $18,132,656 $7,080,096 $18,132,656 $7,080,096

OKIPValliant Bark Boiler EUGD1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $25,026,401 $9,442,946 $25,026,401 $9,442,946

OKPanPacificProducts EU 200 Energy

recovery unit Cyclone: Single, Thermal



# Oxidizer add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $6,473,755 $2,301,673 $6,473,755 $2,301,673

ORBoiseBuilding B2 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,019,264 $998,848 $2,019,264 $998,848

ORFlakeboardAlbany GD Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,755,245 $1,178,354 $2,755,245 $1,178,354

ORFlakeboardEugene Boiler-2 Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $20,845 $368,812 $20,845 $368,812

ORFlakeboardEugene Dryer-1 Energy

recovery unit Cyclone: Single, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,892,660 $892,779 $1,892,660 $892,779

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (156 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

ORGeorgiaPacificWaun

aMill EU35 - Fluidized

Bed Boiler Energy

recovery unit Dry Limestone Injection,

Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) improve FF, add

advanced combustion

controls, add PBS, add

lime, add ACI, increase

SNCR reagent $64,533 $1,232,816 $64,533 $1,232,816

ORGPToledo EU11 - Hog Fuel



# Boiler #4 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,170,941 $2,165,440 $5,170,941 $2,165,440

ORGPToledo EU13 - Power

Boiler #1 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,414,208 $1,894,269 $4,414,208 $1,894,269

ORPacificWoodLaminat

esBrookings Riley Hogged

Fuel Boiler

(PH2) Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Cyclonic Separator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,294,321 $1,458,123 $3,294,321 $1,458,123

ORRoseburgForestDillar

d Green Dryer

Burner Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,394,722 $1,531,045 $4,394,722 $1,531,045

ORSierraPine SPMDBL01 Energy

recovery unit Wet Electrostatic

Precipitator, General,

Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $2,724,809 $1,131,359 $2,724,809 $1,131,359

ORSierraPineSpringfield SPSPCU01 Energy

recovery unit Wet Electrostatic

Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,274,623 $740,107 $1,274,623 $740,107

ORSierraPineSpringfield SPSPCU03 Energy

recovery unit Biofilter, Wet Electrostatic



# Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,543,334 $842,931 $1,543,334 $842,931

ORSierraPineSpringfield SPSPCU04 Energy

recovery unit Biofilter, Wet Electrostatic



# Precipitator, General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,543,334 $843,677 $1,543,334 $843,677

ORSPNewsprint B10-EU Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $19,662,855 $6,621,772 $19,662,855 $6,621,772

ORStimsonLumberFores

tGrove Boiler 1 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,628,263 $2,313,709 $5,628,263 $2,313,709

ORStimsonLumberFores

tGrove Boiler 3 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,628,263 $2,314,733 $5,628,263 $2,314,733

ORTimberProducts RD-1 Energy

recovery unit Biofilter, Wet Electrostatic



# Precipitator, General,

Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,734,130 $1,627,248 $3,734,130 $1,627,248

ORTimberProducts RD-2 Energy

recovery unit Biofilter, Wet Electrostatic



# Precipitator, General,

Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,734,130 $1,628,080 $3,734,130 $1,628,080

PAAppletonPapers #036 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $6,456,177 $2,424,515 $6,456,177 $2,424,515

PACraftMaster No2 Boiler

Source ID 032 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add CO catalyst,

add PBS, add ACI, add

SNCR

$5,119,261 $989,594 $5,119,261 $989,594

PACraftMaster No3 Boiler

Source ID 033 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add CO catalyst,

add PBS, add ACI,

increase SNCR reagent

$6,754,959 $2,757,124 $6,754,959 $2,757,124

PAEastmanChemicalWE

lizabeth #3 Boiler Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,030,325 $656,198 $1,030,325 $656,198

PAEastmanChemicalWE

lizabeth #4 Boiler Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,030,325 $657,017 $1,030,325 $657,017

PAEastmanChemicalWE

lizabeth Trane Boiler Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,476,071 $827,488 $1,476,071 $827,488

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (157 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

PAKimberlyClarkChester Boiler #10 (ID

035) Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $121,515 $559,530 $121,515 $559,530

PAMerisol Boiler #4 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,361,802 $587,275 $1,361,802 $587,275

PANevilleChem B013 - Boiler 6 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,924,026 $765,625 $1,924,026 $765,625

PAPHGlatfelter PB5 Energy

recovery unit Dry Limestone Injection,

Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add advanced

combustion controls, add

PBS, add lime, add ACI,

increase SNCR reagent

$111,151 $2,293,820 $111,151 $2,293,820

PAProctorGambleMehoo

panyPA Boiler #3 (033A) Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $3,735,640 $1,633,252 $3,735,640 $1,633,252

PAValleyProteins B-1 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,574,151 $518,633 $1,574,151 $518,633

PAValleyProteins B-2 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,574,151 $518,851 $1,574,151 $518,851

PAYorktowneMifflinburg 033 #2 Energy

recovery unit Centrifuge Collection add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $869,939 $603,046 $869,939 $603,046

PAYorktowneMifflinburg 033 #3 Energy

recovery unit Centrifuge Collection add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $869,939 $603,857 $869,939 $603,857

PAYorktowneRedLion 32 Energy

recovery unit Centrifuge Collection add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,117,090 $329,445 $1,117,090 $329,445

SC3VGeorgetown 01SB102 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,334,039 $689,172 $1,334,039 $689,172

SCBowaterCoatedPaper Combination

Boiler No. 1 Energy

recovery unit Centrifuge Collection,

Electrostatic Precipitator add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $13,481,523 $4,992,223 $13,481,523 $4,992,223

SCBowaterCoatedPaper Combination

Boiler No. 2 Energy

recovery unit Centrifuge Collection,

Electrostatic Precipitator add FF, add CO catalyst,

add PBS, add ACI, add

SNCR $20,203,632 $7,917,718 $20,203,632 $7,917,718

SCChesterWoodProduct

s Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $4,689,009 $2,033,001 $4,689,009 $2,033,001

SCCogenSouth B001 - Main

Boiler Energy

recovery unit Fabric Filter, Spray Dryer,



# General improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $183,532 $6,397,994 $183,532 $6,397,994

SCCryovac BL06 Energy

recovery unit Venturi Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $1,432,469 $814,873 $1,432,469 $814,873

SCGPProsperityPly B, Wood Fired

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $6,376,362 $2,630,255 $6,376,362 $2,630,255

SCGPRussellville Wood-fired boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Cyclonic Separator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,668,880 $2,841,916 $7,668,880 $2,841,916

SCHartsvilleOilMill CB-600 h.p.

backup boiler Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,306,732 $638,469 $1,306,732 $638,469

SCHartsvilleOilMill CB-600 h.p.

primary boiler Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,225,309 $612,121 $1,225,309 $612,121

SCInternationalPaperEa

stover No. 2 Power

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add advanced

combustion controls, add

PBS, add ACI, add

SNCR $119,696 $3,051,139 $119,696 $3,051,139

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (158 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

SCIPGeorgetown PB01 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $30,494,079 $11,744,147 $30,494,079 $11,744,147

SCIPGeorgetown PB02 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $30,494,079 $11,746,483 $30,494,079 $11,746,483

SCMilliken2324 UTBH01 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,022,144 $1,277,135 $3,022,144 $1,277,135

SCMilliken2324 UTBH03 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,203,515 $1,339,873 $3,203,515 $1,339,873

SCMilliken2324 UTBH04 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,809,247 $1,205,301 $2,809,247 $1,205,301

SCMilliken-Barnwell B04 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,202,880 $909,608 $2,202,880 $909,608

SCMilliken-Dewey D30 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $884,126 $544,886 $884,126 $544,886

SCMillikenPendleton2325 BOI2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,026,841 $865,668 $2,026,841 $865,668

SCRoseburgForestRuss

ellville Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Fabric Filter add advanced

combustion controls, add

PBS, add ACI, add

SNCR $25,568 $512,512 $25,568 $512,512

SCRoseburgForestRuss

ellville Wood Burner -

Core Dryer Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,220,840 $667,765 $1,220,840 $667,765

SCRoseburgForestRuss

ellville Wood Burner -

Face Dryer Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,156,265 $645,905 $1,156,265 $645,905

SCSonocoHartsville Boiler Number 9 Energy

recovery unit Fabric Filter, Limestone

Injection, General,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) improve FF, add

advanced combustion

controls, add PBS, add

lime, add ACI, increase

SNCR reagent $58,363 $1,153,995 $58,363 $1,153,995

TNArborCraft B-1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,197,706 $703,034 $1,197,706 $703,034

TNArborCraft B-2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,197,706 $703,816 $1,197,706 $703,816

TNArmstrongHardwood Boiler #5 Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,601,363 $1,145,193 $3,601,363 $1,145,193

TNArmstrongHardwood Boiler #6 Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,638,320 $1,071,809 $3,638,320 $1,071,809

TNArmstrongHardwood Boiler #7 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,175,141 $970,261 $2,175,141 $970,261

TNBowaterNewsprint Bubbling

Fluidized Bed

Boiler Energy

recovery unit Electrostatic Precipitator,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$10,155,626 $3,997,011 $10,155,626 $3,997,011

TNEastman_NO_CBIDA

TA Boiler 18 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,630,130 $2,122,195 $7,630,130 $2,122,195

TNEastman_NO_CBIDA

TA Boiler 19 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,567,707 $2,172,737 $6,567,707 $2,172,737

TNEastman_NO_CBIDA

TA Boiler 20 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,543,294 $2,166,107 $6,543,294 $2,166,107

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (159 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

TNKimberlyClark2397 WB Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,136,876 $1,775,754 $4,136,876 $1,775,754

TNPackagingCorpCounc

e Combination

Boiler # 2 Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $20,119,869 $7,530,360 $20,119,869 $7,530,360

TNPackagingCorpCounc

e Combination

Boiler #2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $20,119,869 $7,532,044 $20,119,869 $7,532,044

TNTempleInland2426 5000F Energy

recovery unit Mechnical Dust

Collector, Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $11,819,143 $4,578,627 $11,819,143 $4,578,627

TXArmstrongCenter Wood Boiler #2 Energy

recovery unit Opacity Monitors add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $956,695 $510,978 $956,695 $510,978

TXArmstrongCenter Wood Boiler #3 Energy

recovery unit Opacity Monitors add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $924,214 $500,979 $924,214 $500,979

TXChemtrade PRO-001 Energy

recovery unit Electrostatic Precipitator,

Mist Eliminator, SodiumAlkali Scrubbing System add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $4,806,383 $1,908,023 $4,806,383 $1,908,023

TXChevronBaytown BF-801A Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $15,521,026 $4,751,762 $15,521,026 $4,751,762

TXChevronBaytown BF-801B Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $15,521,026 $4,804,160 $15,521,026 $4,804,160

TXChevronBaytown BF-801C Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $15,521,026 $4,668,483 $15,521,026 $4,668,483

TXGPClevelandPlyLumb

er GRP-SBOIL Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $8,218,510 $3,342,639 $8,218,510 $3,342,639

TXInternationalPaperQu

eenCity PB02 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $27,412,642 $10,517,452 $27,412,642 $10,517,452

TXLPCarthage TOH Primary

Wood Burner Energy

recovery unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR

$1,597,063 $907,962 $1,597,063 $907,962

TXLPJasperOSB Suspension

Burner #1 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,145,256 $1,244,548 $4,145,256 $1,244,548

TXLPJasperOSB Suspension

Burner #2 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,145,256 $1,205,500 $4,145,256 $1,205,500

TXLPJasperOSB Suspension

Burner #3 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,145,256 $1,481,959 $4,145,256 $1,481,959

TXLPJasperOSB Suspension

Burner #4 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,145,256 $1,287,584 $4,145,256 $1,287,584

TXLPJasperOSB Suspension

Burner #5 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,145,256 $1,405,021 $4,145,256 $1,405,021

TXLPJasperOSB Thermal Oil

Heater - Wood Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,650,793 $830,077 $1,650,793 $830,077

TXLyondellPasadena B-1780 Energy

recovery unit Fabric Filter improve FF, add PBS,

add ACI, add SNCR $23,913 $530,639 $23,913 $530,639

TXNorbordTexasNacogd

oches Core McConnell Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $12,015,146 $4,503,562 $12,015,146 $4,503,562

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (160 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

TXNorbordTexasNacogd

oches Surface

McConnell Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $12,015,146 $4,504,924 $12,015,146 $4,504,924

TXSterlingChemTexasCi

ty 954H1-3 Energy

recovery unit Flue Gas Recirculation add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,789,991 $3,135,868 $7,789,991 $3,135,868

TXSterlingChemTexasCi

ty 954H1-9 Energy

recovery unit Flue Gas Recirculation add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $11,895,524 $4,479,095 $11,895,524 $4,479,095

TXTiconaPolymersBisho

p Power Boiler 16

(PB-16) Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,252,962 $1,521,513 $3,252,962 $1,521,513

VAAmericanofMartinsvill

e B01 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,335,746 $509,117 $1,335,746 $509,117

VAAmericanofMartinsvill

e B02 Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,113,185 $474,914 $1,113,185 $474,914

VAATCPanels Babcock &

Wilcox Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,973,328 $1,036,815 $1,973,328 $1,036,815

VAATCPanels Coen Burner Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,812,019 $977,750 $1,812,019 $977,750

VABassett Furniture BL2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,195,706 $404,263 $2,195,706 $404,263

VABassettFiberboard BL2 Energy

recovery unit Cyclone: Single add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,352,493 $651,188 $1,352,493 $651,188

VABCVaughan B1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,676,637 $320,739 $1,676,637 $320,739

VABearIslandPaperCoA

shland Unit Ref #2

(Combo Boiler) Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,977,245 $2,956,777 $6,977,245 $2,956,777

VAGeorgiaPacificBrookn

ealGladys 5600 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$7,590,454 $3,105,533 $7,590,454 $3,105,533

VAGeorgiaPacificEmpori

a WWB Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $5,639,088 $2,423,324 $5,639,088 $2,423,324

VAGPBigIsland2703 PWR05 - No. 5

Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $10,741,339 $4,257,237 $10,741,339 $4,257,237

VAGPSkippers 3000 - Wellons

Wood Fuel

Burner Energy

recovery unit Cyclone: Multiple

(Multiclone), Thermal

Oxidizer add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $8,015,040 $3,165,022 $8,015,040 $3,165,022

VAGreif BLR05 Energy

recovery unit Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,529,630 $3,136,127 $7,529,630 $3,136,127

VASamMoore B002 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,075,466 $476,946 $1,075,466 $476,946

VASmurfitStoneWestpt PB10 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $18,540,831 $7,255,196 $18,540,831 $7,255,196

VAStanleyFurniture FB-1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,660,344 $1,201,759 $2,660,344 $1,201,759

VAStanleyFurniture FB-2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,467,170 $1,654,602 $3,467,170 $1,654,602

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (161 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

VATGVaughan B1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,787,065 $341,768 $1,787,065 $341,768

VAThomasville ESBL2 Energy

recovery unit Cyclone: Multiple

(Multiclone), Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $26,195 $411,016 $26,195 $411,016

VAVaughanBassettGala

x B-1 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,285,371 $476,227 $1,285,371 $476,227

VAVaughanBassettGala

x B-2 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,328,386 $377,972 $1,328,386 $377,972

VAVaughanBassettGala

x B-3 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,528,625 $762,248 $1,528,625 $762,248

VAVaughanBassettGala

x B-4 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,557,923 $841,505 $1,557,923 $841,505

WAEmeraldKalama U-2 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add PBS, add

ACI

$2,015,265 $1,100,580 $2,015,265 $1,100,580

WAEmeraldKalama U-7 Energy

recovery unit Collectors, Settling

Chambers, Separators -

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,000,088 $1,095,685 $2,000,088 $1,095,685

WAGPCamas No. 3 Power

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $6,662,629 $2,716,720 $6,662,629 $2,716,720

WAJeldWenWhiteSwan Boiler 1 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,008,294 $983,982 $2,008,294 $983,982

WAKimberlyClarkEverett No. 14

Cogeneration

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $115,606 $3,097,439 $115,606 $3,097,439

WALongviewFPP #12 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst,

improve scrubber, add

caustic, add ACI, add

SNCR

$12,104,364 $4,267,723 $12,104,364 $4,267,723

WALongviewFPP #13 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add CO catalyst,

improve scrubber, add

caustic, add ACI, add

SNCR

$15,211,883 $5,190,702 $15,211,883 $5,190,702

WALongviewFPP #20 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Electrostatic Precipitator

(General), Wet

Impingement (General),

Wet Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR

$13,112,739 $4,893,175 $13,112,739 $4,893,175

WANipponPaper #8 Hog Fuel

Boiler Energy

recovery unit Collectors, Settling

Chambers, Separators -

General, Cyclone:

Multiple (Multiclone),

Venturi Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $7,316,126 $3,054,963 $7,316,126 $3,054,963

WAPortTownsendPaper #10 Power Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $12,438,790 $4,452,228 $12,438,790 $4,452,228

WAWeyerhaeuserLongvi

ew NCG Thermal

Oxidizer Energy

recovery unit Sodium-Alkali Scrubbing

System add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $1,186,806 $783,740 $1,186,806 $783,740

WAWeyerhaeuserLongvi

ew No. 11 Hog Fuel

Boiler Energy

recovery unit Duct Sorbent Injection,

Electrostatic Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $22,839,119 $7,611,245 $22,839,119 $7,611,245

WIAlgoma B02 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,301,507 $510,045 $1,301,507 $510,045

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (162 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

WIAlgoma B03 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,650,793 $668,474 $1,650,793 $668,474

WIAmericanAsphalt P01 Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $42,393 $104,441 $42,393 $104,441

WIAshland B20 Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,293,442 $455,559 $1,293,442 $455,559

WIFlambeauRiverPaper B24 Energy

recovery unit Cyclone: Multiple

(Multiclone), Venturi

Scrubber, Wet Cyclonic

Separator add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $7,779,711 $3,203,256 $7,779,711 $3,203,256

WIFoxValleyEnergy P10 Energy

recovery unit Fabric Filter, Flue Gas

Desulfurization, General,

Selective Non-Catalytic

Reduction (NH3 Or Urea

Injection) (SNCR) improve FF, add

advanced combustion

controls, add PBS, add

ACI, increase SNCR

reagent

$86,421 $1,784,654 $86,421 $1,784,654

WIGPGreenBay2818 B10 -

Wastepaper

Sludge-Fired

Boiler 10 Energy

recovery unit Fabric Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add PBS, add ACI,

increase SNCR reagent

$40,221 $795,203 $40,221 $795,203

WIGPHardboardPhillips B22 Fluidized

Bed Energy

recovery unit Cyclone: Multiple

(Multiclone) add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,704,528 $901,654 $1,704,528 $901,654

WILaminatedProducts Crestwood

Furnace Energy

recovery unit Fabric Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $5,891 $353,576 $5,891 $353,576

WILPHayward Core Dryer Line

1 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,929,108 $2,616,579 $7,929,108 $2,616,579

WILPHayward Core Dryer Line

2 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,004,364 $1,740,912 $5,004,364 $1,740,912

WILPHayward Surface Dryer

Line 1 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,929,108 $2,616,579 $7,929,108 $2,616,579

WILPHayward Surface Dryer

Line 2 Energy

recovery unit Thermal Oxidizer, Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,004,364 $1,736,980 $5,004,364 $1,736,980

WIMarshfieldDoorSyste

ms P03 Energy

recovery unit Dry Electrostatic

Granular Filter, Fabric

Filter improve FF, add

advanced combustion

controls, add PBS, add

ACI, add SNCR $17,738 $424,940 $17,738 $424,940

WINSPWAshland B20 Energy

recovery unit Dry Electrostatic

Granular Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$8,472,345 $3,393,414 $8,472,345 $3,393,414

WINSPWAshland B21 Energy

recovery unit Dry Electrostatic

Granular Filter, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$8,796,951 $3,506,427 $8,796,951 $3,506,427

WIPCATomahawk B24 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,727,513 $3,160,367 $7,727,513 $3,160,367

WIPCATomahawk B27 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,336,877 $1,951,903 $4,336,877 $1,951,903

WIThilmanyLLC B07 Energy

recovery unit Cyclone: Multiple

(Multiclone), Wet

Scrubber add FF, add advanced

combustion controls,

improve scrubber, add

caustic, add ACI, add

SNCR $5,702,681 $2,386,288 $5,702,681 $2,386,288

WIThilmanyLLC B09 Energy

recovery unit Cyclone: Multiple

(Multiclone),Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $7,729,662 $3,240,573 $7,729,662 $3,240,573

WIThilmanyLLC B11 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $13,184,654 $4,973,032 $13,184,654 $4,973,032

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (163 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

WIThilmanyPapersNicol

etMill B23 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,828,197 $1,793,794 $3,828,197 $1,793,794

WIThilmanyPapersNicol

etMill B24 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $3,828,197 $1,793,794 $3,828,197 $1,793,794

WVArmstrongHardwood

FlooringWV Boiler 01 Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,794,096 $1,021,846 $1,794,096 $1,021,846

WVArmstrongHardwood

FlooringWV Boiler 02 Energy

recovery unit Did not report controls in

database, assumed to

have no equipment. add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,794,096 $1,021,846 $1,794,096 $1,021,846

WVGPMtHopeOSB 5600 - Wellons

Energy System Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator, Selective

Non-Catalytic Reduction

(NH3 Or Urea Injection)

(SNCR) add FF, add advanced

combustion controls, add

PBS, add ACI, increase

SNCR reagent

$7,407,099 $2,984,523 $7,407,099 $2,984,523

WVJELDWENCraigsville Wood Fired

Boiler Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $2,417,653 $1,275,072 $2,417,653 $1,275,072

WVKoppersFollansbee Boiler #2 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,986,553 $1,085,257 $1,986,553 $1,085,257

WVKoppersFollansbee Boiler #3 Energy

recovery unit No Equipment add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $1,802,204 $1,012,469 $1,802,204 $1,012,469

WVWeyerhaeuserBuckh

annon 001-01 Energy

recovery unit Cyclone: Multiple

(Multiclone), Electrostatic

Precipitator add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $4,495,345 $2,005,945 $4,495,345 $2,005,945

WVWeyerhaeuserHeater

s 3800-00-10 Energy

recovery unit Catalytic Oxidizer (For

CO & VOC), Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,514,184 $2,074,593 $5,514,184 $2,074,593

WVWeyerhaeuserHeater

s 3900-00-10 Energy

recovery unit Catalytic Oxidizer (For

CO & VOC), Wet

Electrostatic Precipitator,

General add FF, add advanced

combustion controls, add

PBS, add ACI, add

SNCR $5,514,184 $2,074,593 $5,514,184 $2,074,593

AKOITMooseCreek INC1 Incinerator Baghouse, Thermal

Oxidizer improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,373,391 $532,459 -$5,688 $24,914 $0 -$5,688

CAArmtecdefense Scrap incinerator



# 1 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,139,348 -$69,239 -$64,610 $0 -$69,239

CAArmtecdefense Scrap incinerator



# 2 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,141,825 -$69,694 -$65,029 $0 -$69,694

CAArmtecdefense Scrap incinerator



# 3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $1,146,697 -$68,271 -$63,715 $0 -$68,271

CORoundupStation Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,825,884 $709,126 -$915 -$887 $0 -$915

CTPfizer FB-IN-01 Incinerator VENTURI SCRUBBER,

TRAY TOWER

SCRUBBER, Wet ESP add FF, add caustic, add

ACI, afterburner retrofit $4,221,240 $1,196,441 -$25,455 $21,822 $0 -$25,455

ILElastec Smart Ash Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $4,400,511 $767,664 -$12,799 -$12,614 $0 -$12,799

ILF&MStateBank Incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,721,924 $695,210 -$747 -$746 $0 -$747

ILFlintHillsResources HB-2301 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $928,172 $325,875 -$34,110 $36,474 $0 -$34,110

ILFlintHillsResources MB-1012 Incinerator Fabric Filter improve FF, add ACI,

afterburner retrofit, add

SNCR $3,949,386 $1,477,064 $486,877 $1,070,243 $0 $486,877

ILFlintHillsResources NB-800 Incinerator Fabric Filter improve FF, add ACI, add



# SNCR $1,315,346 $405,019 -$56,150 -$6,889 $0 -$56,150

# Table 17. Alternate Approach Best Beyond-the-Floor Compliance Options By Unit (164 of 165) Appendix D

Gray cells indicate the least expensive option between compliance and alternative disposal methods

TCI

( $) TAC

($/yr) Landfill

Cost ($/yr) MWC Cost

($/yr) Sandblast

Cost ($/yr) TCI

($) TAC

($/yr) Facility ID Combustion

Unit ID Subcategory Existing Controls MACT Controls 

# BTF Cost Alternative Disposal Cost Best Option

ILPolyOne CE4 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,941,353 $716,995 -$8,964 -$8,955 $0 -$8,964

INCovanceLabsGreenfiel

d 241-1A Incinerator No Equipment add FF, add packed bed

scrubber, add ACI, add

SNCR $4,020,267 $1,184,084 -$55,903 -$40,203 $0 -$55,903

LAShellChemical F-T701 Incinerator Wet Scrubber and Wet

Electrostatic Precipitator add ACI, afterburner

retrofit, add SNCR $5,037,033 $1,250,917 $979,039 $2,008,949 $0 $979,039

NCGlaxoSmithKline MWI-2 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $2,247,043 $898,384 -$10,325 $98,028 $0 -$10,325

NEGreatDane INCINERATOR Incinerator Unknown add FF, add ACI, add

SNCR $3,787,219 $742,685 -$3,566 -$3,463 $0 -$3,566

NJNovartis 34 Incinerator Dry Scrubbing (General),

Fabric Filter improve FF, add packed

bed scrubber, add ACI,

afterburner retrofit, add

SNCR $1,198,382 $311,731 -$37,064 -$1,331 $0 -$37,064

OKPioneerTelephone MS200 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,877,722 $710,064 -$8,875 -$8,872 $0 -$8,875

PAAshlandNevilleIsland PR TOX Incinerator No Equipment add ACI, afterburner

retrofit, add SNCR $4,396,838 $1,569,138 $40,362 $193,672 $0 $40,362

PASmithKlineBeecham 003 Incinerator Fabric Filter, Venturi

Scrubber improve FF, add SNCR $1,365,419 $413,910 -$43,554 -$38,180 $0 -$43,554

SCEastmanColombia 1560-0008, ID

#15 Incinerator Wet Scrubber improve scrubber, add

FF, add ACI, add SNCR $2,484,766 $779,847 -$10,370 $93,530 $0 -$10,370

TXBASFFreeport IN-4702 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,451,375 $692,147 $154,203 $419,382 $0 $154,203

TXBASFFreeport IN-5500 Incinerator No Equipment add FF, add packed bed

scrubber $13,772,215 $5,166,941 $818,513 $1,729,479 $0 $818,513

TXReichhold Thermal Oxidizer Incinerator No Equipment add packed bed

scrubber, add ACI,

afterburner retrofit $4,204,744 $1,404,370 -$33,290 $21,595 $0 -$33,290

TXSterlingChemTexasCi

ty 53H3 Incinerator Unknown add FF, add packed bed

scrubber, add ACI,

afterburner retrofit $2,129,086 $657,975 -$51,192 $8,698 $0 -$51,192

VATransInd 50825 Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $3,888,545 $741,756 -$12,143 -$11,853 $0 -$12,143

WABoeingDevelopment

alCenter 9-67 datadestroy

incinerator Incinerator No Equipment add FF, add packed bed

scrubber, add ACI,

afterburner retrofit, add

SNCR $2,028,159 $405,065 -$20,425 -$12,179 $0 -$20,425

WVDuPontWashington

Works T7IME Incinerator Wet scrubber add FF $3,034,885 $1,095,793 $34,903 $185,140 $0 $34,903

AKAlyeskaPumpStation5 35-IN-1 Small, remote No Equipment add ACI $979,680 $199,287 -$35,844 $0 -$35,844

AKAlyeskaPumpStation6 PS6 Smart Ash Small, remote No Equipment add ACI $979,680 $190,435 -$658 $0 -$658

AKAlyeskaPumpStation7 37-IN-1 Small, remote No Equipment add ACI $979,680 $231,664 -$72,871 $0 -$72,871

AKAlyeskaPumpStation7 PS7 Smart Ash Small, remote No Equipment add ACI $979,680 $196,444 -$3,392 $0 -$3,392

AKAlyeskaPumpStation9 PS9 Smart Ash Small, remote No Equipment add ACI $979,680 $208,463 -$2,857 $0 -$2,857

AKChugachElectricBelu

ga EU No. 9 Small, remote No Equipment add FF, add ACI, add

PBS, afterburner retrofit $1,311,461 $303,504 -$72,915 $0 -$72,915

AKCoeur Incinerator Small, remote No Equipment add FF, add ACI 

# $979,680 $224,004 -$68,684 $0 -$68,684

AKCookInletPipelineDriftRiver Drift River

Terminal

Incinerator Small, remote No Equipment add ACI $979,680 $209,590 -$81,695 $0 -$81,695

AKEntechAlaska Incin # 1 Small, remote No Equipment add ACI 

# $979,680 $207,954 -$79,352 $0 -$79,352

AKFairbanksMaintenanc

e FMF Smart Ash Small, remote No Equipment add ACI $979,680 $208,463 -$2,892 $0 -$2,892

AKGlenallenResponseB

ase GRB Smart Ash Small, remote No Equipment add ACI $979,680 $208,463 -$2,900 $0 -$2,900

AKHeclaGreensCreekJu

neau Consumat

Incinerator Small, remote No Equipment add ACI $979,680 $269,754 -$78,111 $0 -$78,111

AKKuparukCentral

Production H-250 (EU 35) Small, remote No Equipment none $160,001 $92,357 $80,837 $0 $80,837

AKKuparukCentral

Production H-347 (EU 36) Small, remote No Equipment none $160,001 $90,460 $39,666 $0 $39,666

AKPioneerNR I-5 incinerator Small, remote No Equipment add ACI 

# $160,001 $68,910 -$73,240 $0 -$73,240

AKTeckComincoAlaskaI

ncRedDogMine MI-2 Small, remote No Equipment add ACI $979,680 $259,863 -$27,611 $0 -$27,611

AKTeckComincoAlaskaI

ncRedDogMine MI-3 Small, remote No Equipment add ACI $979,680 $211,133 -$74,694 $0 -$74,694

AKUOCCTradingBay R-H-0800 Small, remote No Equipment add ACI 

# $979,680 $195,898 -$83,692 $0 -$83,692

AKXTOEnergy INCINERATOR Small, remote No Equipment add ACI 

# $979,680 $198,168 -$83,625 $0 -$83,625



# Total: 

# $2,518,037,158 $1,100,547,249 $1,150,632 $5,572,401 $3,810,970 $2,355,137,592 $1,064,370,785

# Table 18. Alternative Approach Incremental Cost Effectiveness of Beyond-the-Floor Emission Limits: Overall and by Subcategory Appendix D

Subcategory Total Incremental

Annual Cost ($/yr) Total Emission

Reductions (tpy) a 

# Cost Effectiveness ($/tpy

p ollutant reduced)

Air curtain incinerators n/a n/a n/a

B urn-off ovens $612,462 9.3 $65,768

Waste-burning Kilns $69,828,810 0.3 $232,762,700

Energy recovery units $514,132,623 12,996 $39,561

Incinerators $0 0.0 n/a

Small, remote $79,146 10.7 $7,422

Overall $584,653,041 13,014 $44,926

a - total emission reductions adjusted to account for landfill flare emissions from gas generated from diverted waste

Note:

Total Annual Cost is derived from calculations described previously in this memo.

Total Emission Reductions are derived in the CISWI Emission Reductions Memo.