# Patent

## Title
Image forming apparatus

## Abstract

At a predetermined position during the lateral movement of a carriage 10, a gap switching mechanism 30 for switching a gap between a recording head 15 and a recording medium is provided. The recording head 15 is mounted facing downward on the carriage 10. A part close to one side on a lower end of the carriage is slidably and pivotably supported by a guide shaft 11 of a round shaft shape. A switching block member 13 provided with several abutment portions 52 and 53 with different heights, which are positioned so as to be opposed to a slide portion 12a at an upper end of a frame 12 extending in a vertical direction along a back of the carriage. The A switching block member 13 is pivotably supported by the carriage. A first pushing portion 56 is located at a left end of the frame so as to abut against the switching block member 13. A pivotal posture of the first pushing portion is changed due to the abutment to bring the abutment portion 53 into a slide contact relationship with the frame 12, so that a small gap is provided. A second pushing portion 57 is located at a right end of the frame so as to abut against the switching block member 13, a pivotal posture of the first pushing portion is changed according to the abutment to bring the abutment portion 52 into a slide contact relationship with the frame 12, so that a large gap is provided.

## Background
This is a Continuation-in-Part of application Ser. No. 10/486,990 filed Feb. 18, 2003, which is a National Stage of PCT/JP02/08483. The entire disclosure of the prior application is hereby incorporated by reference herein in its entirety.


TECHNICAL FIELD
The present invention relates to an image forming apparatus such as a printer, a facsimile apparatus, a copying machine, or a multifunction machine having all functions of the above apparatuses. More particularly, the present invention relates to an image forming apparatus which can adjust a gap between a face of a recording head and a sheet according to a thickness of the sheet, and can mount a recording head unit on a carriage with ease and accuracy. The present invention also relates to a computer program for controlling a print operation of the image forming apparatus.
BACKGROUND ART
Up to now, in some of image forming apparatuses such as a facsimile apparatus and a copying machine, a dot-like image is formed on a sheet by placing an ink ribbon on a surface of the sheet and striking the ink ribbon with dot pins of a recording head, or an image is formed on a sheet by discharging ink drops to the sheet from a nozzle of an ink jet head as in an ink jet type image forming apparatus. In these image forming apparatuses, since a gap between a face of a recording head and a sheet significantly affects print quality, there have been devised various image forming apparatuses each of which is provided with a mechanism capable of adjusting the gap between the face of the recording head and the sheet according to a thickness of the sheet.
For example, in JP 5-104817A, an image forming apparatus is disclosed in which: a carriage mounted with a dot pin type recording head is attached on a guide shaft positioned in parallel with a platen and laterally slidably; and an eccentric shaft decentered with respect to an axis of this guide shaft is pivoted by a contact and separation mechanism, thereby making it possible to adjust a distance (gap) between a head face of the recording head and a sheet.
In addition, in JP 11-348373A, an image forming apparatus is disclosed in which a gap adjustment member is positioned displaceably in a position opposed to an ink jet type recording head across a sheet conveying path.
With these image forming apparatuses, for example, an operator executes gap adjustment by selecting and inputting a sheet type to be used with an input unit of a computer or the like according to a thickness of a sheet on which an image is to be printed and actuating a drive motor of the contact and separation mechanism (gap adjustment member) in response to an input signal from the input unit, or the operator executes manual adjustment by actuating the contact and separation mechanism (gap adjustment member) with a manual lever. In the above-related arts, the carriage or the gap adjustment member is actuated such that the face of the recording head moves away from or close to the surface of the sheet in a parallel manner.
On the other hand, in image forming apparatuses disclosed in JP 8-300768A and JP 10-250184A, one end of a carriage mounted with a recording head is slidably and pivotably attached to a guide shaft with a round shaft shape, a lever provided on the other end side of the carriage is attached to a guide plate, which guides the other end side of the carriage, pivotably around a spindle, an eccentric cam is provided around the spindle, and a projection is provided in a hold portion of the lever. Further, the guide plate is nipped by the eccentric cam and the projection vertically. According to selection of a pivotal position of the lever, in a state in which the guide plate is nipped by a major diameter portion of the eccentric cam and the projection, a gap between a face of the recording head and a sheet is set to be large as the carriage pivots around the spindle. On the contrary, in a state in which the guide plate is nipped by a minor diameter of the eccentric cam and the projection, the gap is set to be small. The lever is manually operated by an operator.
However, in order to select and input a sheet type to be used with the input unit of the computer or the like to adjust a gap to a predetermined amount as described above, a complicated electric mechanism member is required. In addition, in the image forming apparatus in which the lever is operated manually, unless a user knows that the lever is manually operated, the user cannot perform gap adjustment and an image is formed with an inappropriate gap with respect to a thickness of a sheet, which provides inconveniences such as a waste of sheets and a waste of time.
In addition, in the case of the ink jet type image forming apparatus, there are provided a chip type in which a recording head is directly attached to a carriage which is reciprocatingly movable in a direction crossing a conveying direction of a recording medium, and another type in which a recording head unit is detachably mounted on a carriage and an ink cartridge (ink tank) is further detachably mounted thereon. In both the types, positioning of the recording head (recording head unit) to the carriage significantly affects print quality.
For example, in JP 2001-18416A, a carriage is provided with a receiving portion including four side plates and a bottom plate to provide upper open end, and a covering portion is provided on one side of the open end. While one end of the recording head unit is inserted below the covering portion, the other end thereof is pivoted downward to be dropped into the receiving portion, and the other end side of the recording head unit is pressed by a pressing lever provided in the other side plate of the carriage for positioning the recording head.
However, in the related art described in JP 2001-18416A, a nozzle portion in the recording head unit is faced with a nozzle placing portion which is constituted by the side plate having a cut away portion and vertically provided in a direction perpendicular to the pair of parallel side plates. Therefore, there is a problem in that a pressing force of the pressing lever does not act on the positioning of the nozzle portion at all and the recording head unit tends to be unsteady with respect to the receiving portion of the carriage and also tends to positionally deviate.
Besides, since the recording head unit is inserted obliquely downward with respect to the receiving portion as described above, there is also a problem in that mounting work thereof is not easy.
Moreover, as a flow of a basic operation of an ink jet printer of this type, first, after moving the carriage to a retract position at the time of sheet feeding, a sheet is fed so as to reach a position directly below a position to which the recording head is moved. Thereafter, movement of the carriage and conveyance of sheets are alternately performed according to a print command or a paper feed command. Thereafter, when the ink jet printer receives a paper supply command following the paper feed command without receiving the print command, after the carriage is moved to the retract position at the time of sheet feeding, feeding of a sheet is performed according to the paper feed command, and sheet discharge is performed such that the sheet is guided to a sheet discharge portion through the position directly below the position of the movement of the recording head. In addition, after printing of one page is finished, in order to detect ink empty, it is necessary to move the carriage to a position where an ink empty detection sensor is positioned. Alternatively, after printing of all pages is finished, it is necessary to move the carriage to a head protection position.
Consequently, in the above-mentioned image forming apparatus, many positioning operations are performed for moving and stopping the carriage, supplying and discharging sheets and the like. Thus, there is a waste of movements in operations related to printing which are performed from supply to discharge of sheets, and speeding-up of printing cannot be realized easily.
For example, a reference for determination on stop of the carriage for reversing the carriage from deceleration to acceleration during printing is substantially fixed without any change from a reference for moving the carriage to a retract position at the time of sheet feeding and discharge, a head protection position, a flushing position, or the like to determine that the carriage stops. Thus, a time required for an entire reciprocal movement of the carriage is never shortened.
In addition, prior to discharge of a sheet according to a sheet discharge command, it is necessary to move the carriage to the retract position for sheet feeding or discharge. Thus, time is wasted by an amount of time required for moving the carriage from a print end position to the retract position at the time of sheet feeding and discharge, and sheet discharge cannot be performed promptly.
The present invention has been established in order to solve these problems, and it is an object of the present invention to provide an image forming apparatus which makes it possible to adjust a size of a gap between a recording head and a recording medium by a simple operation of only moving a carriage in a reciprocating scanning direction.
Another object of the present invention is to provide an image forming apparatus which can, with a simple structure, realize accurate positioning of a recording head unit to a carriage and make the recording head unit detachably attachable.
Still another object of the present invention is to provide an image forming apparatus which can perform high speed printing, and to provide a computer program for realizing operations of such an apparatus.
DISCLOSURE OF THE INVENTION
In order to attain the above-mentioned objects, the present invention provides an image forming apparatus which includes: a frame extending in a direction crossing a conveying direction of a recording medium; a guide shaft positioned in parallel with the frame; a carriage provided to reciprocate along the guide shaft and is mounted with a recording head; and a gap adjustment mechanism which adjusts a gap between the recording head and the recording medium. The gap adjustment mechanism is provided with abutment portions which come into slide contact with the frame and move in parallel with the frame together with the carriage. The abutment portions have different heights. The heights of the abutment portions are switched during the movement of the carriage to a predetermined position in one direction parallel with the frame and movement of the carriage to a predetermined position in the other direction. Accordingly, the gap between the recording head and the recording medium can be adjusted.
According to such a structure, since the abutment portion having a desired height is selected by moving the carriage to the predetermined positions laterally along the frame. Therefore, the abutment portion comes into slide contact with a slide contact portion of the frame, so that the gap between the recording head and the recording medium can be automatically changed. And a trouble can be eliminated for an operator to manually change the gap between the recording head and the recording medium every time an image is formed.
Here, in the gap adjustment mechanism, a switching portion for selecting and switching any one of the abutment portions, and pushing means for pushing and actuating the switching portion are further provided independently from the carriage. The pushing means pushes the switching portion during the movement of the carriage in one direction parallel with the frame and during the movement of the carriage in the other direction, so that any one of the abutment portions is selected and the gap between the recording head and the recording medium is adjusted.
According to such a structure, since the pushing means provided separately from the switching portion pushes the switching portion during the movement of the carriage, switching of the abutment portions is performed reliably, and timing for switching can be easily taken.
In addition, the pushing means include first pushing means for pushing the switching portion in one direction, and second pushing means for pushing the switching portion in the other direction. The first pushing means pushes the switching portion in one direction during the movement of the carriage in the direction parallel with the frame. The second pushing means pushes the switching portion in the other direction during the movement of the carriage in the other direction, so that any one of the abutment portions is selected, and the gap between the recording head and the recording medium can be adjusted.
Since the pushing means are provided in several forms including the first pushing means and the second pushing means in accordance with the lateral movements of the carriage, precise control becomes possible.
In addition, the pushing means are provided in the frame, the heights of the abutment portions are switched by the pushing means between the movement of the carriage in one direction and the movement thereof in the other direction. And the abutment portions with the different heights come into slide contact with the frame selectively, so that the gap between the recording head and the recording medium can be adjusted. Further, the pushing means are positioned at substantial terminal ends of the movement paths of the carriage in one direction and the other direction, respectively.
By providing the pushing means in the frame, the abutment portions provided in the carriage which comes into slide contact with the frame and laterally moves: can be switched reliably. Accordingly, the structure can be simplified without providing a complicated pushing mechanism anew.
The present invention further provides an image forming apparatus which includes: a frame extending in a direction crossing a conveying direction of a recording medium, the frame being provided with a horizontal portion having a sliding surface; a guide shaft positioned in parallel with the horizontal portion of the frame; a carriage provided to reciprocate along the guide shaft and mounted with a recording head; and a switching block member provided in the carriage. The switching block member can be changed in posture between the movement of the carriage in one direction parallel with the horizontal portion of the frame and the movement of the carriage in the other direction. The switching block member is provided with several abutment portions with different heights which come into slide contact with the sliding surface of the frame according to the posture change. Pushing means is provided in the frame to switch the posture of the switching block member during the movement of the switching block member. The abutment portions with different heights selectively come into slide contact with the frame to adjust a gap between the recording head and the recording medium.
The switching block member provided with the plural abutment portions to come into slide contact with the frame is utilized as a switching mechanism of the abutment portion. Accordingly, it becomes possible to switch the abutment portions by simply pushing the switching block member with the pushing means. And the switching mechanism with a reduced space and a simple structure can be realized.
Here, it is preferable that the carriage is constituted pivotably about an axis of the guide shaft, and a portion where the abutment portions of the switching block member abut against a slide contact portion of the frame is positioned on the opposite side of the recording head across the guide shaft.
The slide contact portion of the switching block member with respect to the frame is positioned on the opposite side of the recording head across the guide shaft, so that it becomes possible to adjust the gap between the recording head and the recording medium simply through adjustment of the carriage to pivot around the guide shaft. The adjustment accuracy is improved.
In addition, it is preferable that the recording head is mounted on the carriage such that a print side thereof faces downward. A portion close to one side of a lower end of the carriage is slidably supported by the guide shaft. The frame has a vertical portion which extends in a vertical direction along a back of the carriage and is in a position higher than the guide shaft. The switching block member is positioned so as to face the sliding surface on the opposite side of the side, where the carriage is located, of the vertical portion of the frame, and is made pivotal with respect to the carriage via a horizontal axis perpendicular to a moving direction of the carriage and to the vertical portion of the frame.
The slide contact portion of the switching block member with respect to the frame is placed in an upper portion of an opposite surface of a surface, where the carriage is located, of the vertical portion of the frame on the back of the carriage. Accordingly, the existing frame can be utilized, and inspection and maintenance such as attachment. And replacement work of the switching block member can be performed easily.
In addition, biasing means for holding the posture changed at the time when the switching block member crosses a dead center of pivoting is connected to the switching block member.
When the biasing means crosses the dead center, since the switching block member can hold a posture, the switched abutment portion is never switched unnecessarily and is held reliably.
In addition, the pushing means are provided in positions where the pushing means can abut against the block member during the movement of the carriage in one direction and during the movement of the carriage in the other direction. Further, the pushing means includes first pushing means positioned on one end side of a moving range of the carriage for switching the plural abutment portions with different heights at the time of movement of the carriage to the one side. The pushing means has second pushing means positioned on the other end side of the moving range of the carriage for switching the plural abutment portions with different heights during the movement of the carriage to the other end side.
Since the switching block can engage with the frame to chance its posture during the movement of the carriage, switching failure is less likely to occur.
The present invention further provides an image forming apparatus which includes: a frame extending in a direction crossing a conveying direction of a recording medium; a guide shaft positioned in parallel with the frame; a carriage provided to be reciprocatingly movable to the guide shaft and is mounted with a recording head; and a gap adjustment mechanism adjusting a gap between the recording head and the recording medium adjustable. The gap adjustment mechanism includes a first abutment portion adhered to the carriage, a second abutment portion which projects to or retracts in the carriage during the movement in one direction parallel with the frame and during the movement in the other direction. The second abutment portion has a height different from that of the first abutment portion. And pushing means performs switching between the projection and the retraction of the second abutment portion during the movement of the carriage in one direction and during the movement of the carriage in the other direction. During the movement of the carriage, the first or second abutment portion comes into slide contact with the frame selectively, so that the gap between the recording head and the recording medium can be adjusted.
According to such a structure, the first abutment portion is fixed to the carriage, the second abutment portion having a height different from that of the first abutment portion is caused to retract or project by the pushing means. And the first abutment portion or the second abutment portion selectively comes into slide contact with the frame. Therefore, the structure is simple, and it becomes possible to realize remarkable improvement of accuracy with which at least the first abutment portion comes into slide contact with the frame.
Here, the pushing means are preferably constituted by left and right side plates of the frame.
The left and right side plates of the image forming apparatus are utilized as the pushing means, so that new components and mechanisms are not required. Thus, it becomes possible to improve dimensional accuracy of the pushing means as well.
In addition, the carriage is provided pivotably around an axis of the guide shaft, and a portion where the first and second abutment portions with different heights selectively come into slide contact with the frame is positioned on the recording head side across the guide shaft.
The slide contact portion of these first and second abutment portions with respect to the frame is positioned on the recording head side across the guide shaft, so that it becomes possible to adjust the gap between the recording head and the recording medium simply through adjustment of the carriage to pivot about the guide shaft. And adjustment accuracy is improved.
In addition, the recording head is mounted on the carriage such that a print side thereof faces downward. A port on close to one side of a lower end of the carriage is slidably supported by the guide shaft. The frame has a vertical portion which extends in a vertical direction to above the carriage along a back of the carriage at a position higher than the guide shaft. An upper part of the vertical portion is bent vertically downward and a lower end of a bent portion is positioned to be adjacent to an upper surface of the carriage. The first and second abutment portions are positioned so as to slide facing a vertical surface of the bent portion of the frame, which is a surface on the opposite side of the side where the carriage is located.
Simply by bending the upper part of the frame on the back of the carriage and bringing an edge portion of the vertical surface of the frame close to the upper surface of the carriage from above the carriage, the existing frame can be utilized as a slide contact portion. The solid frame is utilized as the slide contact portion, so that adjustment accuracy can be improved.
In addition, the second abutment portion comes into slide contact with the frame when it projects. The first abutment portion comes into slide contact with the frame when the second abutment portion retracts.
The present invention further provides an image forming apparatus which includes: a frame extending in a direction crossing a conveying direction of a recording medium; a guide shaft positioned in parallel with the frame; a carriage provided to reciprocate along the guide shaft and mounted with a recording head; a switching portion provided in the carriage; and pushing means which are in an abutment relationship with the switching portion in relation to movement of the carriage. The switching portion including a first abutment portion which is adhered to the carriage and selectively comes into slide contact with the frame, and a movable second abutment portion which projects higher than the first abutment portion and is received lower than the first abutment portion. The pushing means including first pushing means which is positioned at substantial one terminal end of a moving range of the carriage in one direction, and causes the second abutment portion to retract by pushing the switching portion in one direction. The pushing means further includes second pushing means which is positioned at the substantial other terminal end of the moving range of the carriage in the other direction and causes the second abutment portion to project by pushing the switching portion in the other direction. The first abutment portion comes into slide contact with the frame in parallel thereto by moving the carriage to the substantial one terminal end to receive the second abutment portion. The second abutment portion comes into slide contact with the frame in parallel thereto by moving the carriage to the substantial other terminal end to cause the second abutment portion to project. Thus, a gap between the recording head and the recording medium can be adjusted.
In the above-mentioned structure, the pushing means are preferably positioned within the moving range of the carriage and outside a printable range.
In addition, it is preferable that the first pushing means changes the abutment portions with different heights so as to reduce the gap between the recording head and the recording medium. The second pushing means changes the abutment portions with different heights so as to increase the gap between the recording head and the recording medium.
The pushing means for switching projection and retraction of the second abutment portion are provided in the substantial terminal ends of the moving ranges in one direction and in the other direction of the carriage. The pushing means are positioned outside the print range, so that printing can be executed without the pushing means affecting a print operation.
In addition, it is preferable that the recording head is an ink jet head for discharging ink to perform recording. The recording head is provided with a cap mechanism for performing capping with respect to the recording head at substantially the same position as or on an outer side of a position where the second pushing means completes an operation at the time of movement of the carriage.
According to such a structure, the second abutment portion is retracted by the first pushing means of the pushing means. The first abutment portion comes into slide contact with the frame to reduce the gap between the recording head and the recording medium. The second abutment portion is projected by the second pushing means, and the second abutment portion comes into slide contact with the frame to adjust the gap between the recording head and the recording medium to be large. In this structure, a capping position is positioned at the same position as or on an outer side of the position where the second pushing means completes an operation. That is, the recording head is capped reliably in a state in which the gap between the recording head and the recording medium is large. Accordingly, it is unlikely that ink drops leaked from a nozzle portion of the recording head to the outside at the time of replacement of an ink cartridge are rubbed against a wall of the capping mechanism to soil the capping mechanism.
In addition, the first pushing means is positioned on an outer side of a printable range in reducing the gap between the recording head and the recording medium to perform a print operation. Alternatively, the first pushing means is positioned on an outer side of a printable range in reducing the gap between the recording head and the recording medium to perform a print operation and in an outside position at least of a portion which is required for accelerating or decelerating the carriage.
The first pushing means is positioned on an outer side of the print range in reducing the gap between the recording head and the recording medium to perform a print operation. Alternatively, the first pushing means is positioned more outside than a position made by adding the acceleration and deceleration portion of the carriage to the print range. Therefore, when the gap is reduced to perform a print operation, it becomes possible to perform a continuous print operation with high accuracy at a constant carriage speed while keeping a predetermined gap.
In addition, the recording head is an ink jet head for discharging ink to perform recording. A flushing mechanism for performing preliminary discharge at substantially the same position as or on an inner side of a position where the first pushing means completes an operation.
The second abutment portion is retracted by the first pushing means of the pushing means. The first abutment portion comes into slide contact with the frame to narrow the gap between the recording head and the recording medium. The second abutment portion is projected by the second pushing means. The second abutment portion comes into slide contact with the frame to widen the gap between the recording head and the recording medium. In this structure, since the flushing position is positioned at the same position as or on an inner side of the position where the first pushing means complete an operation, during printing in a state in which the gap is small, it becomes possible to perform flushing in the state of the gap.
In addition, the second pushing means is positioned on an outer side of a print range in increasing the gap between the recording head and the recording medium to perform a print operation. Alternatively, the second pushing means is positioned on an outer side of a print range in increasing the gap between the recording head and the recording medium to perform a print operation and in an outside position at least of a portion which is required for accelerating or decelerating the carriage.
The second pushing means is positioned on an outer side of the print range in increasing the gap between the recording head and the recording medium to perform a print operation. Alternatively, the second pushing means is positioned on an outer side of a position made by adding the acceleration and deceleration portion of the carriage to the print range. Therefore, when the gap is increased to perform a print operation, it becomes possible to perform a continuous print operation with high accuracy at a constant carriage speed while keeping a predetermined gap.
In addition, switching of the abutment portions with different heights by the pushing means is executed before a print operation on the recording medium is started based upon an instruction from a host computer connected to the image forming apparatus.
At this point, a changing operation of the abutment portions with different heights by the pushing means is executed so as to increase the gap based upon an instruction from the host computer indicating that an envelope has been select d as the recording medium. Alternatively, a changing operation of the abutment portions with different heights by the pushing means is executed so as to reduce the gap based upon an instruction from the host computer indicating that a plain paper has been selected as the recording medium.
When the host computer is used, since the switching of the abutment portions (gap between the recording head and the recording medium) by the pushing means is performed before a print operation is started according to an instruction of sheet type selection, it becomes possible to perform printing with a gap suitable for a sheet.
The present invention further provides an image forming apparatus which includes: a carriage reciprocates in a direction crossing a feeding direction of a recording medium; and a recording head unit which is detachably mounted to the carriage. In the carriage, portions being pressed are provided to project on both left and right sides of the recording head unit. An upward opening head receiving portion, which receives the recording head unit and has left and right side plates engaging with the portions to be pressed, is formed in the carriage. The left and right side plates are provided with elastic pressing members for pressing the portions to be pressed and locking portions for locking the elastic pressing members.
According to such a structure, the recording head unit can be easily attached to and detached from the upward opening head receiving portion. And the recording head unit can be pressed uniformly on the portions to be pressed on both the left and right sides thereof with the pair of left and right elastic pressing members from the carriage side.
Here, it is preferable that the head receiving portion of the carriage is provided with a bottom supporting portion and a back supporting portion, both of which respectively support a bottom and a back other than a nozzle portion of the recording head unit. The recording head unit is biased against the bottom supporting portion and the back supporting portion by the elastic pressing members.
According to such a structure, an upper space on the opposite side of the back can be secured wide, so that it becomes easy to insert/take out the recording head unit with respect to the head receiving portion. In addition, the recording head unit can be efficiently pressed only to the respective supporting portions of the bottom and the back of the carriage by the respective elastic pressing members. And positioning of the recording head unit with respect to the receiving portion of the carriage can be performed accurately.
In addition, it is preferable that the portions being pressed are pressed obliquely downward by the elastic pressing members, such that a pressing force of the elastic pressing members to the back supporting portion becomes larger than a pressing force thereof to the bottom supporting portion.
According to such a structure, it is unnecessary to increase strength (rigidity) of the bottom supporting portion compared with strength (rigidity) of the back supporting portion in the carriage, and the carriage never becomes bulky.
In addition, it is preferable that the elastic pressing members are constituted by wire springs. Ends of the wire springs are pivotably mounted on external surfaces of the left and right side plates of the carriage. And the locking portions include first locking portions provided on the external surfaces of the left and right side plates of the carriage for pressing and locking longitudinal middle portions of the wire springs obliquely downward, and second locking portions for locking free ends of the wire springs not to allow the free ends to be unlocked in an external direction of the side plates.
According to such a structure, since attaching and detaching operations of the wire springs can be performed outside the carriage, the operations can be performed easily. Further, a method of applying a load of a pressing force through the wire springs to the portions being pressed of the recording head unit is set in the first locking portions. Posture holding of the wire springs can be executed in the second locking portions. Accordingly, handling work of the wire springs becomes easy.
In addition, it is preferable that the recording head unit has an upward opening ink cartridge receiving portion for detachably receiving an ink cartridge. And the carriage is provided with a pressing lever for pressing the ink cartridge against the recording head unit.
According to such a structure, since the ink cartridge is pressed against the recording head unit through the pressing lever under a state in which the recording head unit is fixed to the carriage and does not deviate positionally, mounting work of respective components of the recording head unit and the ink cartridge can be performed reliably and easily.
In addition, it is preferable that a pressing force of the pressing lever is set such that the ink cartridge is directed toward a bottom of the recording head unit.
Consequently, adhesion of the recording head unit and the ink cartridge is improved, and leakage of ink from a connecting portion between both the members can be avoided.
The present invention further provides an image forming apparatus which includes: a carriage reciprocating substantially perpendicular to a feeding direction of a sheet; a recording head mounted on the carriage for performing printing on the sheet; reciprocating movement means which moves the carriage repeatedly and reciprocatingly by accelerating the carriage in one direction into a constant speed state, decelerating the carriage after the constant speed state of a short time, and decelerating the carriage after accelerating it in the opposite direction into the constant speed state again. First determining means determines that the carriage is stopped when decelerated to a speed equal to or lower than a first speed if the carriage moved by the reciprocating movement means stops at a predetermined position. Second determining means determines that the carriage is stopped when decelerated to a speed equal to or lower than a second speed higher than the first speed if the carriage moved by the reciprocating movement means performs printing.
According to such an image forming apparatus, criteria for determination on stop of the carriage reciprocatingly moving at the print time can be varied according to an operation state. When printing is performed, time required for the entire reciprocating movement is reduced by partially making the determination on stop earlier. And high-speed printing can be performed easily.
Here, it is preferable that an encoder for detecting a moving speed of the carriage is provided. And as to the carriage under deceleration, when a detection signal is not obtained from the encoder for a first time, the first determining means determines that the carriage has stopped at that point. When a detection signal is not obtained from the encoder for a second time shorter than the first time, the second determining means determines that the carriage has stopped at that point.
According to such an image forming apparatus, a stop determination point for determining that the carriage has stopped can be varied in terms of timing according to a detection signal from the encoder.
In addition, it is preferable that the recording head is an ink jet head according to an ink jet system. And the first determining means determines stop of the carriage according to the first speed at the time of movement to a head protection position, a retract position, or a flushing position.
According to such an image forming apparatus, unlike the case in which the carriage is moved to the head protection position, the retract position, and the flushing position, determination on stop of the carriage can be made earlier when the carriage is reciprocatingly moved for printing.
The present invention further provides an image forming apparatus which includes: a carriage reciprocating substantially perpendicular to a feeding direction of a sheet; a recording head mounted on the carriage for performing printing on the sheet; reciprocating movement means which reciprocates the carriage substantially perpendicular to the feeding direction of a sheet to apply printing to the sheet with the recording head, and on the other hand. When the carriage reverses for reciprocating movement, the apparatus performs feeding of the sheet in association therewith. And carriage movement control means controls movement of the carriage, in which the reciprocating movement means accelerates the carriage in one direction into a constant speed state, decelerates the carriage after it undergoes the constant speed state of a short time, and decelerates the carriage after it is accelerated in the opposite direction into the constant speed state again, thereby repeatedly reversing the carriage to move it reciprocatingly. When discharge of a sheet is performed, the apparatus retracts the carriage to the outside of a reciprocating movement portion of the carriage. The carriage movement control means brings the carriage into the constant speed state with the reciprocating movement means according to the print command, when it receives a sheet discharge command indicating that discharge of a sheet is to be performed together with a paper feed command indicating that feeding of a sheet is to be performed without any other print command following a print command indicating that printing is to be performed by the recording head. The carriage movement control means retracts the carriage to the outside of the reciprocating movement portion continuously with the reciprocating movement means according to the sheet discharge command immediately after the printing ends.
According to such an image forming apparatus, feeding of a sheet is never performed even if a paper feed command is received immediately before a sheet discharge command prior to discharge of the sheet according to the sheet discharge command, and the carriage is retracted to the outside of the reciprocating movement portion immediately after last printing. Therefore, sheet discharge can be performed promptly following a print operation according to a last print command. And high-speed printing can be performed easily.
The present invention further provides an image forming apparatus which includes: a carriage reciprocating substantially perpendicular to a feeding direction of a sheet; a recording head mounted on the carriage for performing printing on the sheet; a gap adjustment mechanism which automatically switches a gap between the sheet and the recording head at a gap switching position located outside a reciprocating movement portion of the carriage. Reciprocating movement means accelerates the carriage in one direction into a constant speed state, decelerates the carriage after the constant speed state of a short time, and decelerates the carriage after it is accelerated in the opposite direction into the constant speed state again, thereby repeatedly reversing the carriage to move it reciprocatingly. The reciprocating movement means moves the carriage to the gap switching position. Carriage movement control means moves the carriage to the gap switching position with the reciprocating movement means during feeding of a sheet.
According to such an image forming apparatus, in automatically switching a gap, since the carriage is moved to the gap switching position at the time of feeding a sheet, the sheet feeding is not delayed due to the gap switching. And high-speed printing can be performed easily.
The present invention further provides a computer program for controlling an image forming apparatus which reciprocatingly moves a carriage substantially perpendicular to a feeding direction of a sheet and performs printing to the sheet with a recording head mounted on the carriage. The computer program including: a reciprocating movement program for accelerating the carriage in one direction into a constant speed state, decelerating the carriage after the constant speed state of a short time, and decelerating the carriage after accelerating it in the opposite direction into the constant speed state again, so that the carriage can repeatedly reciprocates. A first determination program determines that the carriage is stopped when decelerated to a speed equal to or lower than a first speed, if the carriage moved based upon the reciprocating movement program is stopped at a predetermined position. A second determination program determines that the carriage is stopped when decelerated to a speed equal to or lower than a second speed higher than the first speed if the carriage is reciprocatingly moved based upon the reciprocating movement program to perform printing.
According to such a computer program, by operating a CPU based on the computer program, criteria for determination on stop of the carriage reciprocatingly moving at the print time can be varied according to an operation state. When printing is performed, time required for the entire reciprocating movement is reduced by partially making the determination on stop of the carriage earlier. And high-speed printing can be performed easily.
The present invention further provides a computer program for controlling an image forming apparatus which reciprocatingly moves a carriage substantially perpendicular to a feeding direction of a sheet to perform printing to the sheet with a recording head mounted on the carriage. When the carriage is reversed for reciprocating movement, the apparatus performs feeding of the sheet. The computer program including: a reciprocating movement program for accelerating the carriage in one direction into a constant speed state, decelerating the carriage after the constant speed state of a short time, and decelerating the carriage after accelerating it in the opposite direction into the constant speed state again, thereby repeatedly reciprocating the carriage. When discharge of a sheet is performed, the apparatus retracts the carriage to the outside of a reciprocating movement portion of the carriage. And a carriage movement control program brings the carriage into the constant speed state based upon the reciprocating movement program according to the print command, when a sheet discharge command indicating that discharge of a sheet is to be performed is received together with a paper feed command indicating that feeding of a sheet is to be performed without any other print command following a print command indicating that printing is to be performed by the recording head mounted on the carriage. The apparatus retracts the carriage to the outside of the reciprocating movement portion continuously based upon the reciprocating movement program according to the sheet discharge command immediately after the printing ends.
According to such a computer program, by operating the CPU based upon the computer program, feeding of a sheet is never performed even if a paper feed command is received immediately before a sheet discharge command prior to discharge of the sheet according to the sheet discharge command. The carriage is retracted to the outside of the reciprocating movement portion immediately after last printing. Therefore, sheet discharge can be performed promptly following a print operation according to a last print command. And high-speed printing can be performed easily.
The present invention further provides a computer program for controlling an image forming apparatus which reciprocatingly moves a carriage substantially perpendicular to a feeding direction of a sheet to perform printing to the sheet with a recording head mounted on the carriage. The apparatus is provided with a gap adjustment mechanism for automatically switching a gap between the sheet and the recording head. The computer program includes a reciprocating movement program for accelerating the carriage in one direction into a constant speed state, decelerating the carriage after the constant speed state of a short time, and decelerating the carriage after accelerating it in the opposite direction into the constant speed state again, thereby repeatedly reversing and reciprocating the carriage. The program moves the carriage to a switching position of the gap located outside a reciprocating movement portion of the carriage. A carriage movement control program moves the carriage to the switching position of the gap based upon the reciprocating movement program during feeding of a sheet.
According to such a computer program, by operating the CPU based upon the computer program, the carriage is moved to the switching position of the gap at the time of feeding of a sheet in order to automatically switch the gap. Therefore, sheet feeding is not delayed due to the switching of the gap. And high-speed printing can be performed easily.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an external perspective view showing a multifunction facsimile/printer apparatus according to a first embodiment of the present invention.
FIG. 2 is a schematic side sectional view showing an inside of the printer apparatus.
FIG. 3A is a schematic plan view showing a lateral movement area of a carriage with respect to a frame in the first embodiment.
FIG. 3B is a schematic front view showing the lateral movement area of the carriage with respect to the frame in the first embodiment.
FIG. 4A is a schematic plan view showing various stop points and the lateral movement area of the carriage in the first embodiment.
FIG. 4B is a schematic front view showing the various stop points and the lateral movement area of the carriage in the first embodiment.
FIG. 5 is a side sectional view of a recording portion showing a posture of the recording portion in a state in which a gap between a tip end surface of the recording portion and a platen is small in the first embodiment.
FIG. 6 is a side sectional view of a recording portion showing a posture of the recording portion in a state in which the gap between the tip end surface of the recording portion and the platen is large in the first embodiment.
FIG. 7 is a side sectional view of the carriage mounted with a recording head in the first embodiment and shows a state before mounting an ink cartridge.
FIG. 8 is a perspective view of a recording head unit in the first embodiment.
FIG. 9 is a cross-sectional view taken along the line IX-IX of FIG. 12.
FIG. 10 is a bottom view showing a recording head in a lower part of the carriage in the first embodiment.
FIG. 11 is an explanatory view concerning an arrangement form of a nozzle array in the recording portion of the first embodiment.
FIG. 12 is a front view of the carriage mounted with the recording head unit in the first embodiment.
FIG. 13 is a right side view of the carriage mounted with the recording head unit in the first embodiment.
FIG. 14 is a side sectional view of the carriage showing a state before fixing the ink cartridge in the first embodiment.
FIG. 15A is a side view showing a state in which a pressing lever of the carriage is wide open in the first embodiment.
FIG. 15B is a view in an arrow XVb-XVb direction of FIG. 15A.
FIG. 16A is a side view showing a state in which the pressing lever is closed in the first embodiment.
FIG. 16B is a partially cutout view in an arrow XVIb-XVIb direction of FIG. 16A.
FIG. 17A is a rear view of a switching block member according to the first embodiment.
FIG. 17B is a front view of the switching block member.
FIG. 17C is a left side view of the switching block member.
FIG. 17D is an enlarged sectional view in an arrow XVIId-XVIId direction of FIG. 17B of the switching block member and shows a height of an abutment portion.
FIG. 18A is a front view showing a change in a posture of the switching block member on the left side of the frame before the switching abutment portion abuts against a first pushing piece in the first embodiment.
FIG. 18B is a view in an arrow XVIIIb-XVIIIb direction of FIG. 18A.
FIG. 19A is a front view showing a state in which the switching block member crosses a dead center.
FIG. 19B is a left side view showing a state in which the switching block member crosses the dead center.
FIG. 20A is a front view at the time when the switching abutment portion has abutted against the first pushing piece and the posture of the switching block member has been completely switched.
FIG. 20B is a left side view at the time when the switching abutment portion has abutted against the first pushing piece and the posture of the switching block member has been completely switched.
FIG. 21A is a front view immediately before the switching abutment portion abuts against a second pushing piece in the first embodiment.
FIG. 21B is a left side view immediately before the switching abutment portion abuts against a second pushing piece in the first embodiment.
FIG. 22A is a front view showing a state in which the switching abutment portion passes over the second pushing piece.
FIG. 22B is a left side view showing the state in which the switching abutment portion passes over the second pushing piece.
FIG. 23A is a front view at the time when the switching abutment portion has passed the part of the second pushing piece and the posture, of the switching block member has been completely switched.
FIG. 23B is a left side view at the time when the switching abutment portion has passed the part of the second pushing piece and the posture of the switching block member has been completely switched.
FIG. 24 is a block diagram showing a circuit structure of the multifunction facsimile/printer apparatus in the first embodiment.
FIG. 25 is a time chart showing timing of an operation of the carriage and movement of a sheet in the first embodiment.
FIG. 26 is a flowchart showing a flow of entire print processing in the first embodiment.
FIG. 27A is a front view of a switching block member in a second embodiment which has an abutment portion with heights different in three stages.
FIG. 27B is an enlarged sectional view in an arrow XXVIIb-XXVIIb direction of FIG. 27A.
FIG. 28 is an upper perspective view of a carriage in accordance with a third embodiment.
FIG. 29A is a rear view of an actuator portion 102 showing a state in which second abutment portions 109 and Ill are received in the third embodiment.
FIG. 29B is a plan sectional view of FIG. 29A.
FIG. 29C is a front view of FIG. 29A.
FIG. 30A is a rear view of the actuator portion 102 showing a state in which the second abutment portions 109 and 111 are projected in the third embodiment.
FIG. 30B is a plan sectional view of FIG. 30A.
FIG. 30C is a front view of FIG. 30A.
FIG. 31 is a side sectional view of a recording portion in a state in which a gap G1 is small in the third embodiment.
FIG. 32 is a side sectional view of a recording portion in a state in which the gap G1 is large in the third embodiment.
FIG. 33A is a schematic plan view showing a state of lateral movements of a carriage with respect to a frame in the third embodiment.
FIG. 33B is a schematic front view showing a positional relationship of a gap adjustment mechanism with respect to the frame in the third embodiment.
FIG. 34A is a view showing a gap adjustment mechanism according to a fourth embodiment and showing a structure capable of switching a gap between a recording head and a recording medium into three stages, i.e., large, medium, and small, and showing a state where the gap is switched between medium gap and small gap.
FIG. 34B is a view showing an operation and a state in which the gap having switched to medium is switched to large.
FIG. 35 is a schematic side sectional view of multifunctional apparatus.
FIG. 36A is a schematic front view showing the left/right-direction moving state of a carriage with respect to a frame, and FIG. 36B is schematic plan view showing the positional relationship of a changeover link piece with respect to the frame.
FIG. 37 is a front perspective view of a carriage mounted with a recording head and ink cartridges.
FIG. 38 is a perspective view of the recording head.
FIG. 39 is a rear perspective view of the carriage mounted with the recording head and the ink cartridges.
FIG. 40 is a side sectional view of the carriage mounted with the frame and the recording head.
FIG. 41 is a perspective view of a changeover mechanism from its rear upper portion.
FIG. 42A is a rear perspective view of the changeover link piece, and FIG. 42B is a back view thereof.
FIG. 43A is a plan view of a changeover mechanism showing the state where a second abutment portion has been retracted,
FIG. 43B is a top sectional view of FIG. 43A, and FIG. 43C is a sectional view taken on line XLIIIc-XLIIIc of FIG. 43A.
FIG. 44A is a plan view of the changeover mechanism showing the state where the second abutment portion has been made to project, and FIG. 44B is a top sectional view of FIG. 44A.
FIG. 45 is a front perspective view immediately before a first protrusion portion abuts against a first pressing member on the left side of the frame.
FIG. 46 is a front perspective view immediately before a second protrusion portion abuts against a second pressing member on the right side of the frame.
FIG. 47 is a front perspective view immediately before a regulating protrusion abuts against a regulation portion in a right end portion of the frame.
FIG. 48A is a top sectional view showing the state of a plate spring in the changeover mechanism in the state where the second abutment portion 551 has been made to project, FIG. 48B is a top sectional view showing the state where the changeover link piece gets over a dead point, and FIG. 48C is a top sectional view showing the state of the plate spring in the changeover mechanism in the state where the second abutment portion 551 has been retracted.
FIGS. 49A and 49B are top sectional views of a changeover mechanism according to a fifth embodiment, FIG. 49A being a top sectional view of the changeover mechanism showing the state where the second abutment portion has been made to project, FIG. 49B being a top sectional view of the changeover mechanism showing the state where the second abutment portion has been retracted.



BEST MODE FOR CARRYING OUT THE INVENTION
Next, an image forming apparatus according to a first embodiment of the present invention will be described based upon FIGS. 1 to 26. This image forming apparatus is a multifunction facsimile/printer apparatus.
Outline of the Multifunction Facsimile/Printer Apparatus
As shown in FIG. 1, in the multifunction facsimile/printer apparatus, a main body case 1 is constituted by a main lower case 1a made of synthetic resin and an upper case 1b made of synthetic resin covering an upper side of the main lower case 1a. The main lower case 1a receives an ink jet recording portion 2 (FIG. 2) and is provided with a sheet supply tray 3 (FIG. 2) for supplying a sheet P on which an image is formed. The tray 3 is inclined and positioned at a rear upper side of the main lower case 1a. An original mounting portion 4 is positioned in a part close to the rear of the upper case 1b. In that part, a pair of left and right original guide plates 8 are mounted which laterally slides in accordance with a width of an original to guide both the left and right side edges of the original to be conveyed. In addition, an operation panel portion 6 is provided on a front side of the original mounting portion 4 in the upper case 1b. The operation panel portion 6 is provided with an operation key portion 6a including various function keys, ten keys, and the like, and a display portion 6b such as a liquid crystal panel on which a value inputted by the operation key portion 6a and various characters and numbers for operations can be displayed. A sheet discharge tray 26 for receiving a printed sheet is provided on a front side of the main body case 1.
In FIG. 2, an original reading unit (reading portion) 5 serving as an original reading portion is mounted below the operation panel portion 6. A bottom surface of the main lower case 1a is blocked by a bottom cover plate 7 made of a metal plate or the like. In an internal space of the main lower case 1a, there is positioned a control portion 9 (FIG. 24) for a control substrate, a power supply substrate, and a Network Control Unit (NCU) substrate for allowing conversation or transmission and reception of facsimile data with other telephone sets or facsimile apparatuses via a telephone line, which are not illustrated.
Moreover, although not illustrated, a transmitter/receiver (handset) for performing conversation with other telephone sets is mounted on a cradle protrudingly provided outward so as to protrude from a side of the main lower case 1a. In addition, speakers for call-out and monitor are fixed to a rear side or the like of a right side in the main lower case 1a. 
An ink jet printer is roughly divided into a mechanism for conveying a sheet (not shown) and a mechanism for performing printing on the sheet. The sheet conveying mechanism is constituted by the sheet supply tray 3 serving as a sheet set portion, a sheet supply roller 21, a sheet separation piece 120, a sheet sensor 80, a registration roller 22, conveying rollers 23 and 24, and a sheet discharge tray 26 which are positioned along a sheet conveying path, as well as a not-shown feed motor for driving the respective rollers 21, 22, and 23. The printing mechanism is constituted by a carriage 10 reciprocatingly moving substantially perpendicular to a feeding direction of a sheet, a recording head 15 provided below the carriage 10, a platen 25 positioned to be opposed to the recording head 15, a guide shaft 11 and a frame 12 which support the carriage 10, a linear encoder 82 and an encoder slit 83 for detecting a moving position of the carriage, as well as a DC motor for reciprocatingly moving the carriage 10, an ink tank mounted on the carriage 10, and the like, which are not illustrated.
On the sheet supply tray 3, a large number of sheets are stacked and are brought into a standby state for being fed in a posture in which a leading edge of each sheet abuts against the sheet separation piece 120. When the sheet supply roller 21 rotates in the clockwise direction, one sheet contacting the sheet supply roller 21 is separated from the sheet separation piece 120 and fed into the printer and a leading edge of the sheet abuts against the sheet sensor 80 before long, whereby a position of the sheet is detected. Then, when the sheet is fed by a predetermined amount, a leading edge of the sheet reaches the registration roller 22 and a direction of the sheet is adjusted. When the sheet further moves, it is brought into a state in which it is nipped between the registration roller 22 and the conveying roller 23, whereby the sheet supplying operation ends.
Thereafter, printing is performed on the sheet nipped by the registration roller 22 and the conveying roller 23 via the recording head 15. At the time of the print operation, the sheet is fed by a fixed width via the registration roller 22 and the conveying roller 23 every time printing of the fixed width is finished. When a trailing edge of the sheet reaches a predetermined position, a sheet discharge operation is started and the entire sheet finally reaches the sheet discharge tray 26 via the conveying roller 23, whereby the sheet discharge operation ends.
A lower rear end of the carriage 10 in the recording portion 2 is slidably and pivotably mounted on the guide shaft 11 of a round shaft shape on a surface (front) side of a lower part of the horizontally oblong frame 12 (FIG. 3B). Further, the carriage 10 reciprocatingly moves along a direction penetrating a sheet surface of FIG. 2. As shown in FIG. 6, a timing belt 18 extending in parallel with the guide shaft 11 is wound around a driven pulley (not shown) positioned close to one side of the frame 12 and a driving pulley 20 fixed to an output shaft of a drive motor 19 such as a reversible stepping motor, and a portion of the timing belt 18 is coupled to the carriage 10, whereby the carriage 10 is provided reciprocatingly movable in parallel with the guide shaft 11. While the carriage 10 is reciprocatingly moving once, ink is injected from the recording head 15 and a print operation is performed. However, there are also a two-way printing for performing printing twice in forward and backward movements while a carriage is reciprocatingly moving once, and a one-way printing for performing printing only in one direction of forward movement or backward movement. In any case, the print operation is performed while the carriage 10 is moving at a constant speed in a state in which a sheet is temporarily stopped without being fed. Therefore, feeding of a sheet is basically performed when the carriage 10 turns around (reverses) in the middle of the reciprocating movement. A position of the carriage 10 reciprocatingly moving in this way is detected as the linear encoder 82 integrally formed with the carriage 10 optically reads the encoder slit 83 fixed along a reciprocating movement path.
The Carriage and the Recording Head
In the carriage 10, left and right side plates 32, (FIG. 3B) are projected forward from both left and right sides of a rear plate 31 (FIG. 5). In lower ends of the respective side plates 32, supporting portions 33 for supporting left and right sides of a bottom plate of the recording head 15 are provided so as to protrude inward. A nozzle portion 15a of the recording head 15 is positioned so as to be exposed downward between both the supporting portions 33. Engaging pins 34 (see FIGS. 7 and 8) projected outward from both the left and right side of the recording head 15, which is positioned between the left and right side plates 32, are positioned in recessed portions 35 (FIG. 6) recessed in the left and right side plates 32. The parts of the respective engaging pins 34 are pressed obliquely downward in a halfway part in a longitudinal direction of wire springs 36 (only one of them is shown in FIG. 6) made of a metal or the like having elasticity, which are pivotably attached to attaching holes 38 (FIG. 6) on upper end sides outside the left and right side plates 32. On the other hand, lower end sides (free end sides) of the respective wire springs 36 are locked so as to not to move upward by first locking portions 37 which are formed outside the side plates 32 so as to protrude therefrom. Moreover, the free end sides of the respective wire springs 36 are prevented from coming off to the outside of the side plates 32 by second locking portion 39 of a hook shape formed obliquely downward. In this way, the recording head 15 is mounted firmly to the carriage 10 so as not to wobble.
On the other hand, the recording head unit 15 is a color ink jet recording head of a cartridge type and is detachably mounted downward to the carriage 10. The recording head 15 for executing color recording has four nozzle portions 15a for discharging inks of colors of cyan, yellow, magenta, and black on its lower surface side. Ink cartridges 16 for the respective colors in which inks to be supplied to the recording head 15 can be detachably mounted on an upper surface side of the recording head 15 as shown in FIG. 3B. The respective ink cartridges 16 can be pressed and fixed downward to the recording head 15 by pressing levers 17 which are vertically pivotable forward on the upper end side of the carriage 10.
As shown in FIGS. 8 and 9, the nozzle portions 15a are provided on a lower surface side of a bottom plate 15b, and the inside surrounded by the bottom plate 15b, left and right side plates 15c and 15c, a rear plate 15d, and a front plate 15e constitutes an upward opening ink cartridge receiving portion D2 for receiving the ink cartridges 16. Further, in this ink cartridge receiving portion D2, four manifold ports 62 which fit in ink discharge ports 16a (see FIGS. 7 and 14) on the lower surfaces of the ink cartridges 16 of four colors are opened upward on the upper surface of the bottom plate 15b. In addition, partition plates 15f are vertically provided such that the ink cartridges 16 of respective colors can be partitioned from each other.
On external surfaces of the left and right side plates 15c and 15c of the recording head unit 15, the engaging pins 34 and 34 (see FIG. 8) as an example of portions to be pressed are projected sideways in portions close to the top of the recording head unit 15. In addition, an abutment block 45 protrudes from an external surface close to the lower part of the right side plate 15c. The abutment block 45 is adapted to abut against a cam 44a (see FIG. 13) in an inclination adjustment mechanism 44 provided on the carriage side 10 for adjusting left and right inclinations of the recording head unit 15.
Moreover, abutment projections 46 and 46 projecting backward are formed in portions close to the upper end on both the left and right sides of the rear plate 15d (see FIGS. 7, 9, and 13). Further, on both the left and right sides of the bottom plate 15b of the recording head unit 15, bottom abutment portions 47 projecting downward are provided integrally, and a positioning projected portion 47a projecting downward is provided in one (left) bottom abutment portion 47.
In order to accurately perform positioning and firmly fix the recording head unit 15 positioned in an upward opening head receiving portion D1 in the carriage 10, first, as shown in FIGS. 7 and 12, the engaging pins 34 and 34 as an example of a portion to be pressed, which is projected outward from both the left and right sides of the recording head unit 15, are positioned in the recessed portions 35 which are recessed and formed in the left and right side plates 32 and 32 in the carriage 10. Then, the bottom abutment portions 47 are placed and mounted on the bottom supporting portions 33 and 33 on the bottom portions on both the left and right sides of the carriage 10 and, at the same time, the positioning projected portion 47a is fit in a receiving groove 48 (see FIG. 7), which is recessed and formed in one (left) bottom supporting portion 33, and supported. In this state, the respective engaging pin 34 are pressed obliquely downward by the halfway part in the longitudinal direction of the wire springs 36 (the left side wire spring shown in FIG. 5 and the right side wire spring shown in FIG. 13) pivotably attached to the attachment holes 38 on the upper end side on the outer side of the left and right side plates 32 and 32.
On the other hand, the lower ends sides (free end sides) of the respective wire springs 36 are locked so as not to move upward by the first locking portions 37 which protrude outwardly from the side plates 32. Moreover, the free end sides of the respective wire springs 36 are prevented from coming off to the outside of the side plates 32 by second locking portion 39 of a hook shape formed obliquely downward.
If the wire springs 36 are locked in this way, as shown in FIGS. 5 and 13, the engaging pins 34 of the recording head unit 15 are pressed in an oblique direction toward the rear side of the carriage 10 at the middle of the respective wire springs 36 extending obliquely downward, whereby the abutment projections 46 and 46 are pressed substantially in the horizontal direction to abut against projection shaped supporting portions (abutment surfaces) 49 and 49 in the rear plate 31 of the carriage 10 by an X component of force (in X direction (horizontal direction of FIG. 7)) of the pressing force (see FIGS. 9 and 13) and, at the same time, the abutment block 45 presses the cam 44a (see FIG. 13). On the other hand, a downward force from the bottom abutment portions 47 can be supported on the bottom supporting portions 33 and 33 on both the left and right sides of the carriage 10 by a Y component of force in a Y direction (vertical direction in FIG. 7). Then, the X component of force can be designed to be larger than the Y component of force by setting an inclination angle θ of the wire springs 36 with respect to a vertical line to 45 degrees or more.
Consequently, a pressing force of the recording head unit 15 against the rear supporting portions 49 of the carriage 10 is made larger than its pressing force in the direction toward the bottom supporting portions 33 to ensure close attachment of the recording head unit 15 to the rear plate 31 with high rigidity in the carriage, and it is unnecessary to make the rigidity of the bottom supporting portions 33 large. Moreover, the recording head unit 15 can be mounted on the carriage 10 firmly so as not to wobble, and posturing and positioning of the recording head unit 15 become easy. Furthermore, since the head receiving portion D1 is opened largely with respect to the front side of the carriage 10 (and consequently the front side of the printer apparatus 1), attachment and detachment work of the recording head unit 15 from the front side of the printer apparatus 1 becomes extremely easy.
Next, a structure for attachment and detachment of the ink cartridges 16 will be described. As shown in FIGS. 5 to 7, 12, 15A, 15B, 16A, and 16B, on the upper end side of the left and right side plates 32 and 32 in the carriage 10, a pivotably supporting shaft 63 is laid and suspended, and base end of the pressing lever 17 for pressing the upper surface of each ink cartridge 16 individually is pivotably supported by the pivotably supporting shaft 63 via mounting holes 64 of a downward potbelly shape. A diameter of a lower side of the mounting holes 64 is set to be substantially equal to a diameter of the pivotably supporting shaft 63, and a diameter of an upper side of the mounting holes 64 is set to be approximately 1.5 times as large as the diameter of the pivotably supporting shaft 63. Further, one end 65a of a torsion spring 65 loosely fitted to the pivotally supporting shaft 63 is locked by an upper locking portion 31a of the rear plate 31 in the carriage 10 and is always biased in an upward pivotal direction (see FIGS. 5, 15A, and 16A)).
A pressing block 66 for pressing the upper surface in each ink cartridge 16 downward is mounted on a portion close to a free end on a lower surface of each pressing lever 17. The lower surface of the pressing lever 17 is formed with a downward C-shape recess in its cross-section, and the pressing block 66 is movable vertically and is unable to drop. Further, the pressing block 66 is biased downward via a biasing spring 67 positioned between a top board of the pressing lever 17 and the pressing block 66. Further, a pressing point of the ink cartridge 16 pressed by this pressing block 66, i.e., a position of the pressing force in the Y direction, is set to be in the vicinity of a manifold port 62 in the recording head unit 15. Consequently, in a fixed state in which the recording head unit 15 is pressed in the XY direction of the carriage 10 by the wire spring 36, since the recording head unit 15 does not shift in the XY direction any more, the ink cartridge 16 can be mounted firmly without applying a large load of external force to the bottom supporting portions 33 and 33 of the carriage 10 by pressing the recording head unit 15 downward in the Y direction with the pressing levers 17 via the ink cartridge 16.
Note that, since the pressing lever 17 is loosely fit with respect to the pivotably supporting shaft 63 via the mounting holes 64 which has a vertically oblong shape, when the upper portion on the opening end side of the pressing lever 17 is pushed downward, in a state in which the ink cartridge 16 is pressed by the pressing block 66 on the front side of the pressing lever 17, the base end side of the pressing lever 17 moves upward around the pressing point of the pressing block 66 with respect to the ink cartridge 16, and a vertical locking surface 68 of the pressing lever 17 locks a front end surface 69a in a top cover plate 69 of the carriage 10 and the posture of the pressing lever 17 is held (see FIGS. 5 and 16A). When an operating portion 70 close to the base end on the upper surface of the pressing lever 17 is pressed downward in order to release pressing with respect to the ink cartridge 16, the base end side in the pressing lever 17 moves downward via the mounting holes 64. When the locking surface 68 unlocks from the front end surface 69a, since the front side (free end side) of the pressing lever 17 can pivot largely upward because of the biasing force of the torsion spring 65, a large space is formed on the upper front side of the carriage 10, and attachment and detachment work of the ink cartridge 16 can be performed easily (see FIGS. 8 and 14). In that case, the operating portion 70 abuts against the front-end surface 69a and can hold the upward pivotal posture of the pressing lever 17 (see FIG. 15A).
Note that, as shown in FIG. 16B, since a regulating piece 71 is provided so as to protrude downward from each lower surface in the middle in the front and back direction of each pressing lever 17, the regulating piece 71 comes into slide contact with inner surfaces of upward side plates 72 and 72 on both the left and right sides on the upper surface of the ink cartridge 16 in a state in which the ink cartridge 16 is pressed by the pressing lever 17, whereby the ink cartridge 16 can be regulated so as to avoid its inclination in its lateral direction.
As shown in FIG. 13, an adjustment lever 86 is provided on a left surface side of the carriage 10. The adjustment lever 86 is adapted for manually positioning the recording head 15 provided in the lower part of the carriage 10 in a lateral direction (direction penetrating the paper surface of FIG. 13) and, as an example, adjustment positions of five stages are provided. In addition, as shown in FIG. 10, two row nozzle arrays 15A and 15B for injecting ink from an ink tank to a sheet side by an operation of a piezoelectric element or the like are provided in the recording head 15 in the lower part of the carriage 10. The ink tank is independent for each of four colors of black, cyan, yellow, and magenta, of which black and cyan are injected through one nozzle array 15A and yellow and magenta are injected through the other nozzle array 15B. That is, in the nozzle array 15A, nozzles Bk for black and nozzles C for cyan are positioned in zigzag in two rows as a pair along a conveying direction of a sheet and, in the nozzle array 15B, nozzles Y for yellow and nozzles M for magenta are positioned in zigzag in two rows as a pair along the conveying direction of a sheet in the same manner.
FIG. 11 is an explanatory view for explaining an arrangement form of the nozzle arrays. As shown in FIGS. 10 and 11, for example, a pitch T of the nozzles Bk for black is approximately 1/75 inches, and an interval t along a vertical direction between the nozzles Bk for black and the nozzles C for cyan adjacent to each other is set to 1/150 inches. That is, the nozzles Bk for black and the nozzles C for cyan adjacent to each other are shifted by a half of the nozzle pitch T in a row direction, thereby being positioned in zigzag. The same is true on other nozzles. In addition, a total number of nozzles Bk, C, Y, and M is set to, for example, seventy-five. Consequently, a large printing width in one movement of the carriage 10 is secured, which contributes to speeding-up of printing significantly.
Reciprocating Movement of the Carriage
FIGS. 3A, 3B, and 4 are explanatory views for explaining movement of the carriage 10. In FIGS. 4A and 4B, the carriage 10 moves in a reciprocating movement portion following a print operation. This reciprocating movement portion is divided into a printing area in which the printing operation is performed by the recording head 15 while the carriage 10 is moving at a constant speed (constant speed portion L; L1 and L3 in FIG. 3) and acceleration and deceleration portions ΔL on both sides of the printing area in which the carriage 10 decelerates from a constant speed state and starts to accelerating in the opposite direction in order to reverse. In addition, in feeding and discharging sheets, sheets P are continuously conveyed. And, at this time, print surfaces of the sheets P are soiled if the sheets P are brought into contact with the nozzle portion of the recording head 15. Therefore, a position to which the carriage 10 is retracted at the time of sheet feed and sheet discharge (retract position at the time of sheet feed and sheet discharge is set outside the reciprocating movement portion. In addition, outside the reciprocating movement portion, there are also set an ink empty sensor position for detecting a remaining amount of ink with a not-shown sensor, a flushing position for removing stains on the head with a flushing portion 29 to be described later, a head protection position (home position) for putting a rubber cap 28 on the head to protect it at non-operation time with a purge device 28 to be described later and where a purge operation can be performed, a small gap switching position for switching to a gap with a shorter distance between a sheet and the surface of the recording head 15, a large gap switching position for switching to a gap with a longer distance between a sheet and the surface of the recording head 15. Note that boundaries among the positions or the portions are determined with a nozzle position as a reference.
In FIGS. 3A and 3B, a maintenance portion 27 is provided in the vicinity of a movement end of the carriage 10 outside the recording area, for example, on the right side of the platen 25. In this maintenance portion 27, there are positioned a nozzle wiping device (wiper device) for wiping ink drops adhered to a surface (face) of the nozzle portion 15a of the recording head 15 and a purge device (nozzle suction device) 28 for restoring stop of discharge or discharge failure of ink in the recording head 15. In this purge device 28, the nozzle portion in the recording head 115 is covered by a suction cap 28a, and recording failure is removed by sucking inferior ink in the recording head 15 with a negative pressure generated by a not-shown pump. Note that the purge device 28 in the maintenance portion 27 also serves as a cap mechanism (protection device) which is in a home position at the movement end of the carriage 10 and covers all the nozzles 15a of the recording head 15 of the carriage 10 to prevent drying of ink. The suction cap 28a made of rubber also carries out a function of a protection cap. In addition, on the left end of the platen 25, there is provided the flushing portion 29 for experimentally discharging ink from the respective nozzle portions 15a of the recording head 15 to eliminate ink clogging.
L1 represents a recordable (printable) range of a plain paper, on which characters or the like can be printed on plain paper. Note that a range of L2 including the recordable (printable) range L1 therein is a range of carriage return in the case of printing on plain paper and is located on the left side of the large gap switching position. In other words, the large gap switching position is in a position on the right side of the right end position of L2, And, the home position (capping position) is in a position on the further right side of the large gap switching position. On the other hand, the flushing position is at least in a position on the left side of the left end position of the recordable range L1, and the small gap switching position is in a position on the left side of the flushing position and on the left side of the left end position of L2. In addition, L3 represents a recordable range where printing is performed on a thick medium such as an envelope, which is narrower than the recordable range L1 for plain paper and is set on the inner side of L1. For printing, the carriage 10 is constituted to be reciprocatingly movable in a range of L4 made by adding the acceleration and deceleration portions (ΔL) to both left and right sides of L3, respectively.
Gap Adjustment Mechanism
An adjustment mechanism 30 of a gap between the face of the recording head 15 and the sheet P will be described based on FIGS. 3 to 23B. A gap switching mechanism 14 for automatically switching the gap between the nozzle portion of the recording head 15 and the sheet P is provided in the carriage 10. In addition, projected portions (pushing pieces) 57 and 56 for abutting against the gap switching mechanism 14 due to the movement of the carriage 10 and causing this gap switching mechanism 14 to operate automatically are provided in a guide frame 12. For example, when the gap switching mechanism 14 abuts against one projected portion 57 to operate, the carriage 10 is brought into a posture slightly risen around a guide shaft 11, and the gap between the recording head 15 and the sheet P increases. On the other hand, when the gap switching mechanism 14 abuts against another projected portion 56 to operate, the nozzle surface of the recording head 15 is kept substantially horizontally, and the gap between the recording head 15 and the sheet P decreases. Such switching of a gap is performed for securing a gap between an object of printing and the recording head 15 to some extent while reducing it as much as possible according to the case in which printing is performed on an envelope or the like which is relatively thick, or the case in which printing is performed on plain paper which is thin. Therefore, the above-mentioned gap switching position for causing the gap switching mechanism 14 to abut against the projected portion 57 and 56 to switch a gap is set on the outer side of the retract position at the sheet feeding/sheet discharging time outside the reciprocating movement portion.
A bracket portion 40 facing rearward and downward is integrally formed on the upper end side of the rear plate 31 in the carriage 10 via a pair of left and right bracket coupling portions 40a. A switching block member 13 made of synthetic resin to be pivotably mounted on the bracket portion 40 is formed in a fan shape viewed from the front (viewed from the back) as shown in FIG. 17A which is a back view and FIG. 17B which is a front view. A backward pivotal shaft 50 on the upper end is pivotably fitted in a support hole 41 (FIG. 5) drilled in the bracket portion 40. A spring lower attachment portion 51 provided backward so as to protrude in the central part at the lower end of the switching block member 13 and a spring upper attachment portion 42 provided backward so as to protrude at the upper end of the bracket portion 40 are coupled by a switching coil spring 43 serving as biasing means for switching the switching block member 13 into a lateral pivot posture and keeping the posture (see FIGS. 5, 6, 18A to 20B, 21A to 23B). Note that when the switching block member 13 takes a posture pivoted left or right largely, a fan-shaped end face of the switching block member 13 abuts against a lower surface of one of the left and right bracket coupling portions 40a (40a) so that the switching block body 13 is regulated so as not to pivot exceeding an angle defined above.
On the front surface side of the switching block member 13, as shown in FIGS. 17B to 17D, a first abutment portion 52 and a second abutment portion 53, which selectively abut against a slide contact portion 12a on the upper end side on the back of the frame 12 at different heights, are continuously provided via an inclined guide surface 54. The first abutment portion 52, the second abutment portion 53, and the inclined guide surface 54 are set so as to have substantially equal radial diameter from a central axis of the pivotal shaft 50. A height H1 from the surface of the switching block member 13 is set larger for the first abutment portion 52, and a height H2 of the second abutment portion 53 is set to be smaller. In addition, on the surface of the switching block member 13, a switching abutment portion 55 is integrally provided facing forward so as to protrude toward a position having a radial distance from the central axis of the pivotal shaft 50 which is shorter than those of the respective abutment portions 52 and 53.
On the other hand, the frame 12 has a horizontal rail portion 12b which is bent forward at a position higher than the slide contact portion 12a. A first pushing piece 56, which is cut and raised in a substantially vertical direction and serves as first pushing means for switching and guiding the lateral pivot posture of the switching block member 13, is provided in the vicinity of a left end of the horizontal rail portion 12b (left side of the flushing portion 29). A second pushing piece 57 having a chevron shape (reverse V shape) viewed from the front is provided as second pushing means in the vicinity of a right end of the horizontal rail portion 12b (in substantially a center in the lateral direction of the maintenance portion 27) (see FIGS. 3, 18A to 20B, and 21A to 23B).
Next, the case in which printing is performed on plain paper by the printer apparatus 1 will be described. The carriage 10 located in the home position (cap position) 28 of FIG. 3A moves in a direction of arrow A of FIG. 5B when a print instruction is issued. A test of ink discharge in the nozzle portions 15a is executed in the flushing portion 29 (this flushing may be performed after a pushing operation to be discussed later as long as it is performed at least before starting printing). After that, when the carriage 10 (switching block member 13) further moves in a left direction (direction of arrow A) in FIG. 3B. A side of the switching abutment portion 55 collides with a right surface of the first pushing piece 56 which extends a substantially vertically. And then, the switching block member 13 pivots in a counterclockwise direction viewed from the front as shown in FIGS. 18A and 19A.
In this case, in FIG. 18A, a central axial line of the switching coil spring 43 is located on a left side of the center of the pivotal shaft 50 which is the pivotal center of the switching block member 13. The posture of the switching block member 13 is held such that its left side faces upward, and the first abutment portion 52 having a larger height is in slide contact with the slide contact portion 12a. In a state of FIG. 19A, a central axial line 43A of the switching coil spring 43 (line connecting the spring upper attachment portion 42 and the spring lower attachment portion 51) is brought close to the center of the pivotal shaft 50, which is the pivotal center of the switching block member 13, form its left side. And the inclined guide surface 54 pivots while being in slide contact with the slide contact portion 12a. When the inclined guide surface 54 further moves to the right, it crosses a so-called dead center, whereby the switching block member 13 pivots in the counterclockwise direction to a state of FIG. 20A such that its right side faces upward. Consequently, the switching block member 13 is changed to a posture in which the first abutment portion 52 shifts in the upward direction from the slide contact portion 12a and, on the other hand, the second abutment portion 53 with a smaller height is in slide contact with the slide contact portion 12a. In this state, as shown in FIG. 5, since the guide shaft 11 of a round shaft shape is offset to the left side of a center of gravity position of the carriage 10, and the carriage 10 is pivotable in the clockwise direction around the guide shaft 11 due to its own weight. Thus, the carriage 10 pivots such that the second abutment portion 53 with a smaller height on the front surface of the switching block member 13 on the upper side of the carriage 10 is brought close to the back of the frame 12 extending vertically. Therefore, the face, which is the lower surface of the nozzle portions 15a of the recording head 15 in the carriage 10, is brought close to the upper surface of the platen 25, and its posture is changed to a state in which a gap G1 becomes small. Note that the switching block member 13, in which the side of the switching abutment portion 55 has collided with the right surface of the first pushing piece 56 extending substantially vertically, as well as the carriage 10, become unable to further move in the left direction.
Subsequently, the carriage 10 is moved in a right direction (direction of arrow B) of FIG. 3A, and characters can be printed on plain paper within the recordable (printable) range of L1. Note that, the range of L2 including the recordable (printable) range L1 corresponds to a range of carriage return in the case of performing printing on plain paper, which is on a left side of a position for switching to a larger gap to be described later.
That is, in the case of performing printing on plain paper, it is necessary to move the carriage 10 in the range of L2 made by adding the acceleration and deceleration portions (ΔL) to both left and right sides of the recordable range L1 for plain paper, respectively. However, even when the carriage 10 moves to a right end position of L2, a gap is still kept small (the switching abutment portion 55 does not abut against the second pushing piece 57 of a chevron shape).
Therefore, a pushing operation by the second pushing piece 57 for increasing the gap is performed in a position on the further right side of the right end position of L2. Furthermore, the home position (capping position) 28 is in a position on the right side of the position where the pushing operation is performed. On the other hand, a flushing position is at least on the left side of the left end position of the recordable range L1. The pushing operation by the first pushing piece 56 for reducing the gap is set to be performed in a position on the further left side of the flushing position and on the left side of the left end position of L2. Thus, at least while the carriage 10 reciprocatingly moves within the range of L2, printing on plain paper is performed with the gap kept small. In addition, during the printing, for example, even when flushing is performed for every fixed time, the flushing operation is performed with the gap kept small.
In the case of performing printing on a thick envelope, unless the gap is increased, the envelope moving in a sheet conveying path is brought into contact with the nozzle portions 15a to soil a surface of the envelope with ink. Thus, the gap is adjusted to be wider (see FIGS. 19A to 23B). In this case, for example, when the previous print operation is the printing on plain paper, the carriage 10 is first moved in the right direction (direction of arrow B) of FIG. 3A in an attempt to retract the carriage 10 toward the home position (cap position) 28 after the printing ends. The switching block member 13 held with the gap for plain paper is held in a posture with its right side facing upward as in FIG. 20A by a biasing force of the switching coil spring 43 until the switching abutment portion 55 passes over the second pushing piece 57 of a chevron shape (FIG. 21A). As shown in FIG. 22A, as the switching abutment portion 55 passes over the upper end of the second pushing piece 57 at the time of movement of the carriage 10 to the right, the switching block member 13 pivots in the clockwise direction, and the first abutment portion 52 with a larger height is moved to be in slide contact with the slide portion 12a of the frame 12 via the inclined guide surface 54. At this point; when the central line of the switching coil sprint 43 connecting the spring upper attachment portion 42 and the spring lower attachment portion 51 shifts to the left side of the central line 43A of the pivotal shaft 50 to cross the dead center, the switching block member 13 promptly changes its posture such that its left side comes to an upper position, and the posture thereof is kept by a biasing force of the switching coil spring 43 (see FIG. 23A).
Therefore, since the first abutment portion 52 with a larger height on the front surface of the switching block member 13 on the upper side of the carriage 10 slides to the slide portion 12a on the back of the frame 12 extending vertically, the lower surface side of the carriage 10 is raised and caused to pivot upward about the guiding axis 11 (counterclockwise direction in FIG. 6) and the carriage 10 pivots so as to increase the gap dimension G1 (see FIG. 6). Therefore, the surface of the envelope does not rub against the nozzle portions 15a, whereby stains due to adhesion of unnecessary ink can be prevented.
That is, in the case of performing printing on an envelope, the recordable range L3 for the envelope is narrower than the recordable range L1 for plain paper and is set on the inner side of L1. Thus, when the carriage 10 is moved in the range of L4 made by adding the acceleration and deceleration portions (ΔL) to both left and right sides of L3, respectively, even when the carriage 10 has moved to the left end position of L4, and, moreover, when the carriage 10 has moved to the flushing position, the gap is still kept large (the switching abutment portion 55 does not collide with the first pushing piece 56 standing substantially vertically).
Therefore, printing on the envelope is performed with the gap kept large at least while the carriage 10 reciprocatingly moves within the range of L4. In addition, during the printing, for example, even when flushing is performed for every fixed time, the flushing operation is performed with the gap kept large. Consequently, when the flushing is performed, it is unnecessary to idly move the carriage 10 to a position, where the witching abutment portion 55 abuts against the second pushing piece 57 of a chevron shape, each time the flushing is performed. Thus, a printing operation on the envelope can be carried out promptly.
Note that, when the carriage 10 moves to the home position 28, for example, even in a state in which the gap is switched to be small, since the gap dimension G1 is switched to be large in a position before the home position, the respective caps 28a are reliably capped keeping a predetermined correspondence relationship with respect to the nozzle portions 15a at the time of movement of the carriage 10 to the home position 28. In addition, a replacement position of the ink cartridge is set to a right side of a pushing position where the gap is switched to be small (position where the switching abutment portion 55 collides with the first pushing piece 56 extending substantially vertically), whereby an interference state can be prevented in which ink drops leaked to the outside from the nozzle portions 15a at the time of replacing the ink cartridge are rubbed against a wall of the maintenance portion 27.
Note that as shown, in FIG. 17A, a horn-like elastic projection 58 for buffering is provided on one end face (right end face) of the fan-shaped portion of the switching block member 13. Consequently, when the switching abutment portion 55 passes over the upper end of the second pushing piece 57 at the time of movement of the carriage 10 to the right, the gap dimension G1 as defined cannot be set if pivotal displacement of the switching block member 13 in the clockwise direction is insufficient. Therefore, the elastic projection 58 is abutted against a regulating piece (not shown) provided in the frame 12 when the carriage 10 is moved to the home position 28, whereby a pivotal posture of the switching block member 13 is ensured.
Moreover, in a state in which the carriage 10 is retracted to the home position 28, when the carriage 10 is subjected to an impulsive load causing the carriage 10 to move further in the right direction, for example, when the product is dropped by mistake when it is transported, intense collision of the carriage 10 against the regulating piece provided in the frame 12 can be eased by the projection 58, and damages to the switching block member 13 can be prevented.
Circuit Configuration and a Series of Operations
The printer apparatus 1 as described above is provided with a usual function for, according to various instructions from an operation to be inputted in response to various key operations in the operation panel portion 6, executing setting of various processing operations, reading of an original image with the original reading unit 5, conversion of the original image into transmission data, conversion of the transmission data into a code, transmission and reception of facsimile data to be transmitted to another facsimile apparatus via communication network such as telephone lines, decoding of received data, and recording of the decoded facsimile data on a sheet P with a recording unit. In addition to this function, the printer apparatus 1 is also provided with a copy processing function for reading an original with a contact image sensor (CIS) of the original recording unit 5 and forming a color image on the sheet P with each unit of the recording portion, a printer processing function for receiving print data transmitted via a printer cable or wireless means such as infrared rays from an external apparatus such as a not-shown personal computer (host computer) and forming a color image on the sheet P according to the data, and a scanner processing function for transmitting image data read with the original reading unit 5 to the external apparatus.
FIG. 24 is a block diagram showing a circuit structure of a facsimile apparatus A. As shown in this figure, the multifunction facsimile/printer apparatus is generally provided with a CPU 230, an NCU 231, a RAM 23, a modem 233, a ROM 234, an NVRAM (Non-Volatile RAM) 235, a gate array 236, a codec 237, and a DMAC 238 other than the above-described original reading unit 5, the recording portion 2, the operation portion 6a, and the display portion 6b. The CPU 230, the NCU 231, the RAM 232, the modem 233, the ROM 234, the NVRAM 235, the gate array 236, the codec 237, and the DMAC 238 are connected with each other by a bus line 247. An address bus, a data bus, and a control signal line are included in the bus line 247. The reading portion 5, the recording portion 2, the operation portion 6a, and the display portion 6b are connected to the gate array 236. A public telephone line 248 is connected to the NCU 231.
The CPU 230 controls whole operations of the printer apparatus. The NCU 231 is connected to the public telephone lines to perform network control. The RAM 232 provides a work area for the CPU 230 and a development area of print data. The modem 233 performs modulation and demodulation of facsimile data. The ROM 234 has stored therein a program which the CPU 230 should execute. The NVRAM 235 stores data and various kinds of information. The gate array 236 functions as an interface between the CPU 230 and the recording portion 2, the reading portion 5, the operation portion 6a, and the display portion 6b. The codec 237 performs coding and decoding of data. The DMAC 238 mainly writes data in and reads it out from the RAM 232. The reading portion 5 reads an image from an original or the like according to control of the CPU 230. The recording portion 2 performs aforementioned various operations according to control of the CPU 230. In addition, according to an operation of the operation portion 6a, an input signal from a user is transmitted to the CPU 230 and different kinds of information is displayed on the display portion 6b. 
The CPU 230 realizes: reciprocating movement means which makes the carriage 10 repeatedly and reciprocatingly movable by accelerating the carriage 10 in one direction to bring it into a constant speed state, decelerating the carriage after making it undergo the constant speed state for a short time, and decelerating the carriage after accelerating it in the opposite direction to bring it into the constant speed state again; first determining means which, in stopping in a predetermined position the carriage 10 reciprocatingly moved by the reciprocating movement means, determines that the carriage is stopped when it is decelerated to a speed equal to or lower than a first speed; and second determining means which, when the carriage 10 is reciprocatingly moved by the reciprocating movement means to perform printing, determines that the carriage is stopped when decelerated to a speed equal to or lower than a second speed higher than the first speed.
The CPU 230 further realizes: reciprocating movement means which, when discharge of a sheet is performed, retracts the carriage 10 to the outside of a reciprocating movement portion of the carriage 10; and carriage movement control means which brings the carriage 10 into the constant speed state with the reciprocating movement means according to the print command when it receives a sheet discharge command indicating that discharge of a sheet is to be performed together with a paper feed command indicating that feeding of a sheet is to be performed without any other print command following a print command indicating that printing is to be performed by the recording head mounted on the carriage 10. The carriage movement control means retracts the carriage 10 to the outside of the reciprocating movement portion continuously with the reciprocating movement means according to the sheet discharge command immediately after the printing ends.
The CPU 230 further realizes: reciprocating movement means which moves the carriage 10 to a gap switching position located outside a reciprocating movement portion of the carriage 10; and carriage movement control means which moves the carriage 10 to the gap switching position during feeding of a sheet P.
On the other hand, there is a computer program, which is stored in the ROM 234, for executing control for reciprocatingly moving a carriage 10 substantially perpendicular to a feeding direction of a sheet to apply printing to the sheet with a recording head 15 mounted on the carriage 10. The computer program includes: a reciprocating movement program for accelerating the carriage 10 in one direction to bring it into a constant speed state, decelerating the carriage after making it undergo the constant speed state for a short time, and decelerating the carriage after accelerating it in the opposite direction to bring it into the constant speed state again, thereby making the carriage repeatedly and reciprocatingly movable; a first determination program for, in stopping the carriage reciprocatingly moved based upon the reciprocating movement program, determining that the carriage is stopped when decelerated to a speed equal to or lower than a first speed; and a second determination program for, when the carriage is reciprocatingly moved based upon the reciprocating movement program to perform printing, determining that the carriage is stopped when decelerated to a speed equal to or lower than a second speed higher than the first speed.
Further, there is a computer program, which is stored in the ROM 234, for controlling, when the carriage 10 reverses for reciprocating movement, feeding of a sheet P in association therewith. The computer program includes: a reciprocating movement program for accelerating the carriage 10 in one direction to bring it into a constant speed state, decelerating the carriage 10 after making it undergo the constant speed state for a short time, and decelerating the carriage 10 after accelerating it in the opposite direction to bring it into the constant speed state again, thereby repeatedly reversing the carriage 10 to move it reciprocatingly, and on the other hand, when discharge of a sheet P is performed, retracting the carriage 10 to the outside of a reciprocating movement portion of the carriage 10; and a carriage movement control program for, when a sheet discharge command to the effect that discharge of the sheet P is to be performed is received together with a paper feed command to the effect that feeding of the sheet P is to be performed without any other print command following a print command to the effect that printing is to be performed by the recording head 21 mounted on the carriage 10, bringing the carriage 10 into the constant speed state based upon the reciprocating movement program according the print command, and on the other hand, immediately after the printing ends, retracting the carriage 10 to the outside of the reciprocating movement portion continuously based upon the reciprocating movement program according to the sheet discharge command.
Further, there is a computer program, which is stored in the ROM 234, for executing control for automatically switching a gap between the sheet P and the recording head 15. The computer program includes: a reciprocating movement program for accelerating the carriage 10 in one direction to bring it into a constant speed state, decelerating the carriage 10 after making it undergo the constant speed state for a short time, and decelerating the carriage 10 after accelerating it in the opposite direction to bring it into the constant speed state again, thereby repeatedly reversing the carriage 10 to move it reciprocatingly, and on the other hand, moving the carriage 10 to a switching position of the gap located outside a reciprocating movement portion of the carriage 10; and a carriage movement control program for moving the carriage 10 to the switching position of the gap based upon the reciprocating movement program during feeding of the sheet P.
Next, operations will be described based upon FIGS. 25 and 26. Note that, In FIG. 26, processing concerning operations of the carriage 10 is indicated by solid lines and processing concerning movements of the sheet P is indicated by broken lines.
In starting print processing, first, the CPU 230 causes the carriage 10 to move from the head protection position to the retract position at sheet feeding time (S1).
In addition, during the movement of the carriage 10, the CPU 230 starts sheet feed (S2). Consequently, the sheet P is fed into the inside via the sheet supply roller 21.
Simultaneously with feeding the sheet P in this way, the CPU 230 monitors the movement of the carriage 10 according to whether or not an output interval of encoder signals from the linear encoder 82 has exceeded, for example, 100 ms (S3).
When it is determined that the output interval of encoder signals has exceeded 100 ms and the carriage 10 has stopped (S3: YES), the CPU 230 causes the carriage 10 to move to the flushing position in order to perform flushing of ink (S4) Then, when it is determined that the output interval of encoder signals has exceeded 100 ms and the carriage 10 has stopped (S5: YES), the CPU 230 issues an instruction for performing a flushing operation (S6). Thereafter, if the apparatus is not set in a print mode for thick paper for printing on an envelope or the like (S7: NO), the CPU 230 causes the carriage 10 to move to the gap switching position (S8). Note that, such a switching operation of a gap is performed by the time when the sheet P being conveyed reaches the registration roller 22 such that the recording head 15 of the moving carriage 10 is not brought into contact with the sheet P. Note that, although the operation of S8 is effective when printing is performed on plain paper with the printer apparatus set in the thick paper mode at first, the carriage 10 is kept in a state in which it is stopped in the retract position at sheet feeding time when it is unnecessary to switch a gap.
Thereafter, when the CPU 230 determines that the output interval of encoder signals has exceeded 100 ms and the carriage 10 has stopped (S9: YES), and detects a leading edge position of the sheet P by the sheet sensor 80, and the leading edge of the sheet P is then sent out from the registration roller 22 by a predetermined amount, and the CPU 230 ends the sheet feed accordingly (S10).
Then, after controlling the DC motor to accelerate the carriage 10 to a certain speed, the CPU 230 causes the carriage 10 to move at a constant speed along one direction (forward path) The CPU 230 controls the recording head 15 while the carriage 10 is moving at the constant speed, so that printing is performed (S11). That is, while the carriage 10 is moving on the sheet P at the constant speed, ink is injected from the nozzle arrays 15A and 15B of the recording head 15 and deposits on the sheet P with a fixed width, so that printing is performed.
When the printing in one direction is finished, the CPU 230 controls the DC motor to decelerate the carriage 10 (S13) while performing feeding of the sheet P (S12).
Moreover, during the deceleration of the carriage 10, the CPU 230 monitors whether or not the output interval of encoder signals from the linear encoder 82 has exceeded, for example, 5 ms (S14).
When the output interval of encoder signals has exceeded 5 ms (S14: YES), the CPU 230 determines that the carriage 10 has stopped and executes printing of the next line when the feeding of the sheet P ends. Note that, considering the determination time in the order of 5 ms, the carriage 10 cannot be in a completely stopped state but may be slightly moving. In addition, when the feeding of the sheet P ends during the deceleration of the carriage 10, since the printing of the next line is started immediately, a slight load is applied to the DC motor when the carriage 10 is accelerated in the opposite direction in such a state. However, since the carriage 10 starts to accelerate in the opposite direction in the middle of the predetermined acceleration and deceleration portion, a reverse operation of the carriage 10 is performed promptly.
The CPU 230, which controls two-way printing as described above, is constituted so as to perform the two-way printing for each print command while sequentially receiving print commands and storing them. Such a CPU 230 determines whether or not a sheet discharge command has been received together with a last print command (S20). Note that, after the last print command, the sheet discharge command may be issued for processing subsequent to a paper feed command.
When the sheet discharge command has been received together with the last print command (S20: YES), after accelerating the carriage 10 to a certain speed according to the last print command, the CPU 230 performs printing of a last line by controlling the recording head 15 while the carriage 10 is moving at the constant speed (S21).
Thereafter, upon finishing the printing of the last line, the CPU 230 causes the carriage 10 to move to the retract position at sheet discharge time without stopping the carriage 10 once in the acceleration and deceleration portion according to the sheet discharge command (S23). That is, when the paper feed command is caused to wait for processing before the sheet discharge command, the CPU 230 neglects this paper feed command to cause the carriage 10 to move to the retract position at sheet discharge time immediately after the printing of the last line. When the CPU 230 determines that the output interval of encoder signals has exceeded 100 ms and the carriage 10 has stopped (S24: YES), the sheet P is thus discharged promptly without a wasteful feeding operation of the sheet P (S25).
Thereafter, the CPU 230 causes the carriage 10 to move to the initial head protection position (S26). When the CPU 230 determines that the output interval of encoder signals has exceeded 100 ms and the carriage 10 has stopped (S27: YES), the CPU 230 ends this print processing.
When it is determined in S27 that the output interval of encoder signals has not exceeded 100 ms and the carriage 10 is moving (S27: NO), the CPU 230 stands by for the next processing until it determines that the carriage 10 comes into a stopped state.
When it is determined in S24 that the output interval of encoder signals has not exceeded 100 ms and the carriage 10 is moving (S24: NO), the CPU 230 stands by for the next processing until it determines that the carriage 10 comes into a stopped state.
When the last print command and the sheet discharge command have not been received in S20 (S20: NO), the CPU 230 returns to S11 to continue the two-way printing.
In S14, when the carriage 10 is moving in deceleration even in the time interval set to 5 ms during the two-way printing (S14 NO), the CPU 230 stands by for execution of the next operation until the carriage 10 comes into the stopped state.
When it is determined in S9 that the output interval of encoder signals has not exceeded 100 ms and the carriage 10 is moving (S9: NO), the CPU 30 stands by for the next processing until it determines that the carriage 10 comes into a stopped state.
In S7, when the printer apparatus is set in the thick paper mode from the beginning and it is unnecessary to switch the mode in S7 (S7: NO), the CPU 230 proceeds to S10.
When it is determined in S5 that the output interval of encoder signals has not exceeded 100 ms and the carriage 10 is moving (S5: NO), the CPU 230 stands by for the next processing until it determines that the carriage 10 comes into a stopped state.
When it is determined in S3 that the output interval of encoder signals has not exceeded 100 ms and the carriage 10 is moving (S3: NO), the CPU 230 stands by for the next processing until it determines that the carriage 10 comes into a stopped state.
Therefore, according to the multifunction facsimile and printer apparatus which is provided with the above-mentioned ink jet printer, a reference for determination for stopping the carriage 10 in the head protection position, the retract position, or the gap switching position (in the above-mentioned example, the time interval of 100 ms during which the movement of the carriage 10 is detected based upon the encoder signals) and a reference for determining that the carriage 10 is in the stopped state when the carriage 10 in the middle of printing is reversed (in the above-mentioned example, the time interval of 5 ms during which the movement of the carriage 10 is detected based upon the encoder signals) are different therebetween. That is, when printing is performed, determination on stop as timing for reversing the carriage 10 is set earlier than timing in causing the carriage 10 to move to each predetermined position to stop there. Consequently, time required for the entire reciprocating movement of the carriage 10 at the printing time is reduced and speeding-up can be realized easily.
In addition, prior to the discharge of the sheet P according to the sheet discharge command, feeding of the sheet P is never performed even if there is the paper feed command received immediately before receiving the sheet discharge command, and the carriage 10 moves to the retract position at sheet discharge time immediately after the last printing. Thus, the sheet discharge can be performed promptly following the print operation according to the last print command and speeding-up can be realized easily.
Moreover, simultaneously with the feeding of the sheet P, the carriage 10 moves to the gap switching position, whereby the gap is automatically switched. Thus, sheet feed is not delayed due to switching of the gap, and speeding-up can be realized easily.
Second Embodiment Concerning the Gap Adjustment Mechanism
The gap dimension G1 is switched to two types, a small one and a large one in the above-mentioned first embodiment, switching to three types if gaps can be executed in a gap adjustment mechanism 30a according to this embodiment. As shown in FIGS. 27A and 27B, three states with different heights of abutment portions 59a, 59b, and 59c provided on the surface of the switching block member 13 laterally pivotable are set. Next, the lowest first abutment portion 59a and the second highest second abutment portion 59b are connected by a first inclined guide surface 60a. The highest third abutment portion 59c is set so as to have a second inclined guide surface 60b which is in a position parallel with the second highest abutment portion 59b. Two pushing pieces 61a and 61b of a chevron shape with different heights are provided to be apart from each other appropriately in a moving direction of a carriage on an upper surface of the horizontal rail portion 12b of the frame 12. The higher pushing piece 61b is positioned on a side closer to a movement terminal of the carriage 10.
In that case, only the second highest abutment portion 59b abuts against the slide contact portion 12a of the frame 12 when the switching abutment portion 55 is selected to be in a state in which it has passed over the lower pushing piece 61a but has not passed over the higher pushing piece 61b. Only the highest third abutment portion 59c abuts against the slide contact portion 12a of the frame 12 when the switching abutment portion 55 passes over the higher pushing piece 61b. Accordingly, the carriage 10 pivots around the guide shaft 11 and the cap dimension G1 can be switched to one of three types of small, medium, and large.
Third Embodiment Concerning the Gap Adjustment Mechanism
In the gap adjustment mechanisms 30 and 30a according to the first and second embodiments, the abutment portions with different heights of the switching block member 13 are switched to perform size adjustment of the gap by utilizing the first pushing piece 56 and the second pushing piece 57 provided in the frame 12, respectively, according to the reciprocating lateral movement of the carriage 10. The third embodiment relates to a gap adjustment mechanism which is capable of increasing accuracy of gap formation while further miniaturizing and simplifying a structure for adjustment of the gap.
An upper perspective view of a carriage 10b in accordance with this embodiment is shown in FIG. 28. Since a structure of the carriage 10b is substantially the same as that of the carriage 10 of the first embodiment except the gap adjustment mechanism 30 of the first embodiment, detailed descriptions of the structure will be omitted. A gap adjustment mechanism 30b provided at a rear end on an upper surface of the carriage 10b of this embodiment will be mainly described with reference to FIGS. 28 to 33′.
As shown in FIG. 28, a first abutment portion 101, which has a first abutment surface 100 (FIG. 29B) to be in slide contact with the a vertical rail portion 12c of the frame 12, is adhered to substantially a central part of the rear end on the upper surface of the carriage 10b. Moreover, a pressing plate 121 (FIG. 29A) of an actuator portion 102 is screwed to the rear end on the upper surface of the carriage 10b so as to cover the first abutment portion 101 from above. The actuator portion 102 is provided with a switching lever 103 in which a first projected portion 104 and a second projected portion 105 (not shown) are formed at respective ends in a longitudinal direction, a metal pressing plate 121 carrying out a function as a frame of the actuator portion 102, and two second abutment portions 109 and 111 which project and retract in connection with a longitudinal movement of the switching lever 103 about shafts fixed to the pressing plate 121 as pivotally supporting shafts 107 and 108 (FIG. 29A).
Next, details of the actuator portion 102 will be described based upon FIGS. 29A to 29C and FIGS. 30A to 30C. FIG. 29A is a rear view of the actuator portion 102 showing a state in which the second abutment portions 109 and 111 are received. FIG. 29B is a plan sectional view of the actuator portion 102. FIG. 29C is a front view of the actuator portion 102. The second abutment portions 109 and 111 are fittingly inserted pivotably in the actuator portion 102 with the first pin 107 and the second pin 108 vertically provided on the pressing plate 121 as pivotally supporting shafts, respectively. The second abutment portions 109 and 111 are coupled to one ends of coupling arms 112 and 114, respectively. The other ends of the coupling arms 112 and 114 are respectively inserted in a third pin 110a and a fourth pin 110b, which are formed on upper and lower end faces of the switching lever 103. A first projected portion 104 and a second projected portion 105 which, when the switching lever 103 is pushed by pushing means to be described later, abuts against the pushing means are formed at both ends in the longitudinal direction of the switching lever 103. In addition, the pressing plate 121 has a spring retainer 119 which is bent vertically downward in a central part of a back of the pressing plate 121. The pressing plate 121 presses a leaf spring 118 inserted in a recessed portion 120 on an upper part of a back of the switching lever 103. Thus, the switching lever 103 becomes reciprocatingly movable in the lateral longitudinal direction, so that a first stopping projected portion 115 or a second stopping projected portion 116 formed on the lower end face of the switching lever 103 collides with a stopper 117 formed on the upper surface of the carriage. Therefore, the movement of the switching lever 103 is reliably stopped and a posture of the switching lever 103 is held by a force of the leaf spring 118.
When the pushing means pushing down the second projected portion 105 moves the switching lever 103 in a C direction shown in the figure (FIG. 29B), the other ends of the coupling arms 112 and 114 are pulled in the C direction in association with the switching lever 103. At the same time, the second abutment portions 109 and 111 coupled to one ends of the coupling arms 112 and 114, respectively, rotate counterclockwise (see FIG. 29B) about the first pin 107 and the second pin 108 as pivotally supporting shafts for the respective abutment portions. When the pushing means pushes the switching lever 103 to a certain predetermined position, a force rotating the second abutment portions 109 and 111 in the same rotating direction is generated by a force of the leaf spring 118 pushing the spring retainer 119. Thus, even if the switching lever 103 is not pushed by the pushing means, the second abutment portions 109 and 111 rotate to a position where the second stopping projected portion 116 abuts against the stopper 117. Furthermore, the posture of the switching lever 103 is held by the force of the spring retainer 119 pushing the leaf spring 118, so that postures of the second abutment portions 109 and 111 are also held in a position shown in FIG. 30B.
On the other hand, when the pushing means pushing down the first projected portion 104 moves the switching lever 103 in a D direction shown in FIG. 30A, the other ends of the coupling arms 112 and 114 are pulled in the D direction in association with the switching lever 103. At the same time; the second abutment portions 109 and 111 coupled to one ends of the coupling arms 112 and 114, respectively, rotate clockwise (see FIG. 30B) about the first pin 107 and the second pin 108 as pivotally supporting shafts for the respective abutment portions. When the pushing means pushes the switching lever 103 to a certain predetermined position, a force rotating the second abutment portions 109 and 111 in the same rotating direction is generated by a force of the leaf spring 118 pushing the spring retainer 119. Thus, even if the switching lever 103 is not pushed by the pushing means any more, the second abutment portions 109 and 111 rotate to a position where the first stopping projected portion 115 abuts against the stopper 117. Thereafter, the posture of the switching lever 103 is held by the force of the spring retainer 119 pushing the leaf spring 118, so that postures of the second abutment portions 109 and 111 are also held in a position shown in FIG. 29B.
In addition, the first abutment portion 101 having the first abutment surface 100 shown in FIGS. 29B and 30B is adhered and fixed to the upper surface of the carriage. A height from an axial line of the first pin 107 or the second pin 108 which is parallel with a moving direction of the switching lever 103 to the first abutment surface 100 is set to T2. In this case, a relationship of T2 with respective heights T1 and T3 at the time when the second abutment portions 109 and 111 retract or project is T1<T2<T3. That is, the height T3 is projected most in a front direction in the figure, next T2, and then T1.
Subsequently, an action of gap adjustment according to cooperation of the gap adjustment mechanism 30b, which is composed of the first abutment portion 101 and the actuator portion 102, and the frame 12 will be described. FIG. 31 is a side sectional view of a recording portion in a state in which the gap G1 is small. An upper part of the frame 12 provided vertically on the back (left side in the figure) of the carriage 10b is bent in two portions. A vertical surface of a tip end portion thereof forms a vertical rail portion 12c, which is opposed to the first abutment portion 101 and the second abutment portions 109 and ill. In addition, the vertical rail portion 12c abuts against the first abutment portion 101 or the second abutment portions 109 and 111, thereby sliding to guide them with a surface on the opposite side of the ink cartridge 16 as a frame sliding surface 12d. FIG. 31 shows a state in which the second abutment portions 109 and 111 of the actuator portion 102 are retracted, having the height of T1, that is, the state shown in FIGS. 29A to 29C. In FIGS. 29A to 29C, the guide shaft 11 of a round shaft shape offsets to the left side from the position of the center of gravity of the carriage 10b. The carriage 10b is made pivotable in the clockwise direction around the guide shaft 11 due to its own weight. Thus, the first abutment portion 101, which is adhered and fixed to the carriage upper surface and has the surface at the height T2 larger than T1, abuts against the frame sliding surface 12d. As a result, the carriage 10b is brought into a state in which it pivots at a maximum angle in the clockwise direction about the guide shaft 11. The face, which is the lower surface of the nozzle portions 15a of the recording head 15 in the carriage 10b, is brought close to the upper surface of the platen 25 so that its posture is held in the state in which the gap dimension G1 is small.
FIG. 32 is a side sectional view of the recording portion in a state in which the gap G1 is large. In FIG. 32, the second abutment portions 109 and 111 of the actuator portion 102 are projecting, and the second abutment portions 109 and 111 having the height T3 larger than T2 abut against the frame sliding surface 12d. 
That is, since the above state is the same as the state shown in FIGS. 30A to 30C, the carriage 10b pivots in the counterclockwise direction about the guide shaft 11, and the posture of the face which is the lower surface of the nozzle portions 15a of the recording head 15 in the carriage 10b is changed to the state in which the gap dimension G1 is large so as to separate from the upper surface of the platen 25 more than that in FIG. 31.
Note that, when the guide shaft 11 to be a pivotal center of the carriage 10b displaces to the front side (right side in the figure) of the position of the center of gravity of the carriage 10b depending upon a structure of the carriage 10b, it is possible to obtain the same effect even if the first abutment portion 101 and the second abutment portions 109 and 111 are constituted so as to abut against the front surface (right side in the figure) or the upper surface of the frame 12. Various layouts are possible for positions of the abutment portions and the abutment surface (horizontal rail portion) taking into account a piercing position of the guide shaft with respect to the carriage and the center of gravity of the carriage.
As to the printer apparatus according to the above-mentioned structure, an operation for adjusting a gap between the recording head 1 and the upper surface of the platen 25 (which is a surface and a passing route of the sheet P as a recording medium) will be described. For example, when the above-mentioned printer processing function is executed, printer driver software installed in an external apparatus such as a personal computer is started up. Then, a type of a recording medium on which printing (recording) is to be performed (sheet P) is selected. At this time, it is assumed that the gap can be set small if plain paper (e.g., a letter sheet and an A4 sheet) is selected and the gap can be set large if an envelope is selected.
First, the case in which printing is performed on plain paper will be described. FIG. 33A is a schematic front view showing a state of lateral movements of a carriage with respect to the frame 12. FIG. 33B is a schematic top view showing a positional relationship of a gap adjustment mechanism with respect to the frame 12. When a print instruction is issued, the carriage 10b located in the home position (cap position) 28 of FIG. 33A moves in a direction of arrow A and executes a test of ink injection in the nozzle portions 15a in the flushing portion 29 (this flushing may be performed before switching of the gap to be described later as long as it is performed at least before start of printing). When the carriage 10b further continues movement, a left side plate 12e (side frame) of the printer apparatus 1 is located in a substantial terminal end portion of its movement. The left side plate 12e pushes the first projected portion 104, which is formed in the left end in the longitudinal direction of the switching lever 103 of the actuator portion 102 in FIG. 33B, as first pushing means. Thus, the actuator portion 102 is brought into the state which is described based upon FIGS. 29A to 29C and FIG. 31, that is, a state in which the second abutment portions 109 and 111 are retracted, and the first abutment portion 101 abuts the frame sliding surface 12d to change the gap to be small.
Subsequently, the carriage 10b is moved in a direction of arrow B, and characters can be printed on plain paper within the recordable (printable) range of L1. Note that the range of L2 including the recordable (printable) range L1 is a range of carriage return in the case of printing on plain paper and is located on the left side of a position for performing switching to increase a gap to be described later.
That is, when printing is performed on plain paper, it is necessary to move the carriage 10b in the range of L2 made by adding the acceleration and deceleration portions (ΔL) to both left and right sides of the recordable range L1 for plain paper, respectively. However, even when the carriage 10 moves to a right end position of L2, a gap is still kept small (the second projected portion 105 of the switching lever 103 does not abut against a right side plate 12f).
Therefore, a pushing operation by the right side plate 12f (side frame) serving as second pushing means for increasing a gap is performed in a position on a right side of the right end position of L2. A home position (capping position) 28 is located in substantially the same position as the position where pushing operation is performed. On the other hand, the flushing position is located at least on the left side of the left end position of the recordable range L1, and the pushing operation by the first pushing means for decreasing a gap is set to be performed in a position on the left side of the flushing position and on the left side of the left end position of L2. Thus, at least while the carriage 10b is reciprocatingly moving within the range of L2, printing on plain paper is performed with the gap kept small. In addition, during the printing, for example, when flushing is performed for every fixed time, a flushing operation is performed with the gap kept small as described above.
When printing is performed on a thick envelope, unless a gap is increased, the envelope moving on a sheet conveying path is brought into contact with the nozzle portions 15a to soil a surface of the envelope. Thus, as described above, the gap is changed and adjusted to be large. In this case, for example, if the previous print operation is printing on plain paper, when the carriage 10b is moved in the direction of arrow B in an attempt to retract the carriage 10 toward the home position (cap position) 28 after the printing ends, the second projected portion 105 formed at the right end the switching lever 103 of the actuator portion 102 is pushed to the left direction in the figure by the right side plate 12f serving as the second pushing means.
Therefore, the actuator portion 102 changes to the state described based on FIGS. 30A to 30C and 32, that is, the state in which the second abutment portions 109 and 111 are projected. The second abutment portions 109 and 111 abut against the frame sliding surface 12d to be changed to the state in which a gap is large (state of printing on an envelope). Accordingly, the surface of the envelope does not rub against the nozzle portions 15a in printing, so that stains due to adhesion of unnecessary ink can be prevented.
That is, in the case of performing printing on an envelope, the recordable range L3 for the envelope is narrower than the recordable range L1 for plain paper and is set to be on the inner side of L1. When the carriage 10b is moved in the range of L4 made by adding the acceleration and deceleration portions (ΔL) to both left and right sides of L3, respectively, and the carriage 10b has moved to the left end position of L4, and, moreover, even when the carriage 10b has moved to the flushing position, the gap is still kept large (the first projected portion 104 of the switching lever 103 does not abut against the left side plate 12e).
Therefore, printing on the envelope is performed with the gap kept large at least while the carriage 10b reciprocatingly moves within the range of L4. In addition, during the painting, for example, even when flushing is performed for every fixed time, the flushing operation is performed with the gap kept large. Consequently, when the flushing is performed, it is unnecessary to idly move the carriage 10b to a position, where the first projected portion 104 of the actuator portion 102 abuts against the left side plate 12e to be switched, each time the flushing is performed, so that a printing operation on the envelope can be carried out promptly.
Note that, when the carriage 10 moves to the home position 28, for example, even in a state in which the gap is switched to be small, the switching lever 103 is pushed by the right side plate 12f serving as the second pushing means from a position before the home position. The gap dimension G1 is switched to be large at substantially the same position as the home position.
Fourth Embodiment Concerning the Gap Adjustment Mechanism
Next, a structure by which the gap dimension G1 of the third embodiment is switched to, for example, three types will be described. As shown in FIGS. 34A and 34B, the switching becomes possible by forming the above-mentioned actuator portion 102 in a vertically stacked structure viewed from its front. FIG. 34A is a view showing an operation and a state for, in a structure in which a gap between a recording head and a recording medium can be switched to large, medium, and small, switching the gap in two stages of medium and small. FIG. 34B is a view showing an operation and a state for switching the gap having switched to medium to large. In this structure, a first abutment portion (FIGS. 29B and 30B) having the height of T2, which is not shown, is adhered and fixed to the upper surface of the not-shown carriage 10b. A lower actuator portion 142a and an upper actuator portion 142b are stacked and fixed by being screwed to the upper surface of the not-shown carriage 10b. Since respective structures and components of the lower actuator portion 142a and the upper actuator portion 142b are the same as those of the actuator portion 102 (FIGS. 29C and 30C) of the above-mentioned second embodiment except parts to be described later, detailed descriptions of them will be omitted.
In addition, as illustrated, a pushing portion of the right side plate 12f for pushing the switching lever 143 of the lower actuator portion 142a is constituted by a pushing plate 130, a slide pin 132, and a compression coil sprint 131. The pushing plate 130 is made laterally movable on the figure with the slide pin 132 fixed to the right side plate 12f as a reciprocating slide shaft. Thus, when a force for pushing the pushing plate 130 from the left of the figure does not work, the compression coil spring 131 is in a state in which it is extended by an elastic force of the compression coil sprint 131 as shown in FIG. 34A. Moreover, a repulsive force of this compression coil spring 131 is set such that the compression coil spring 131 is hardly compressed and is capable of switching the switching lever 143 of the lower actuator portion 142a to a direction of C. In addition, a switching abutment portion 133 against which the second projected portion 145b of the upper actuator portion 142b abuts is provided on the right side plate 12f. 
Now, a state is assumed in which the gap between the recording head and the recording medium is adjusted to small. That is, it is assumed that first abutment portions 149 and 151 of the lower actuator portion 142a are retracted, third abutment portions 149b and 151b of the upper actuator portion 142b are retracted, and the first abutment portion 101 (see FIG. 29B) is in contact with the frame sliding surface 12d. In this case, the switching levers 143 and 143b are in a state in which they have moved to the right side and have been switched, respectively, viewed from the front. In this state, it is assumed that a direction in which the not-shown carriage 10b moves toward the side plate 12f is B and the opposite direction is A. When the carriage 10b moves in the B direction, first, a second projected portion 145 of the lower actuator portion 142a abuts against the pushing plate 130. When the carriage 10b continues to further move in the B direction, the movement of the switching lever 143 is restricted by the elastic force of the compression spring 131, and the switching lever 143 is switched to a left direction (C direction in the figure) with respect to the carriage 10b. Then, the second abutment portions 149 and 151 having the height of T3 project, and the gap between the recording head and the recording medium is switched to medium. At this point, the second projected portion 145b of the upper actuator portion 142b is just before abutting the switching abutment portion 133. A state at this point is shown in FIG. 34A. In this state, when the movement of the carriage 10b is switched to the A direction to perform a print operation, printing becomes possible in a state in which the gap is switched to medium.
When the not-shown carriage 10b continues to move in the B direction from the above-mentioned state of FIG. 34A, the switching lever 143 of the lower actuator portion 142a is locked by a stopper 157 formed on the upper surface of the carriage through a second stop projected portion 156. Therefore, the carriage 10b does not move any farther in the C direction shown in the figure. Thus, the pushing plate is pushed to the right by the second projected portion 145 and the carriage 10b continues to move in the B direction. On the other hand, the second projected portion 145b of the upper actuator portion 142b abuts against the switching projected portion 133 of the right side plate 12f. At the same time, the switching lever 143b moves in a direction of D to be switched as the carriage 10b moves in the B direction. Simultaneously, Since the third abutment portions 149b and 151b of the upper actuator portion 142b, which has a height of T4 thicker than the thickness of T3, project and abut against the frame sliding surface 12d (see FIGS. 32 and 33B) at the upper end of the frame 12, the gap between the recording head and the recording medium is switched to large. FIG. 34B is a view showing the state at this time. In this way, the switching of the gap becomes possible in the three stages of large, medium, and small.
The multifunction facsimile and printer apparatus according to the present is not limited to the above-mentioned embodiments, and various modifications and improvements are possible within a scope defined in claims. For example, in the above-mentioned embodiments, when printing is performed on plain paper, the carriages 10 and 10b are moved in the range of L2 found by adding the acceleration and deceleration portions (ΔL) to both left and right sides of the recordable range L1 for plain paper, respectively. In addition, when printing is performed on an envelope, the carriage 10 is moved in the range of L4 made by adding the acceleration and deceleration portions (ΔL) to both left and right sides of the recordable range L3 for an envelope, respectively. Thus, there is an advantage that a speed of the carriage 10 in performing an ink discharge operation becomes substantially constant and timing control of ink discharge becomes easy.
However, the present invention is not limited to the above embodiments. For example, when discharge timing of ink is controlled so as to discharge ink even during the acceleration of a carriage, the second pushing piece 57 can be positioned at least on the outer side (right side in FIG. 3A) of the recordable range L1 for plain paper in the first embodiment. In addition, the first pushing piece 56 can be positioned at least on the outer side (left side in FIG. 3A) of the recordable range L3 for an envelope when it has a structure which allows the carriage 10 to move to the outer side even after completion of a pushing operation, and a structure to perform flushing in an arbitrary place on a platen in the same manner as the second pushing piece 57.
Likewise, when discharge timing of ink is controlled such that ink discharge is possible even during the acceleration of a carriage, a point where the switching lever 102 is switched to make a gap large can be positioned at least on the outer side (right side in FIG. 33B) of the recordable range L1 for plain paper in the third embodiment. In addition, a point where the switching lever 102 makes the gap small can be positioned at least on the outer side (left side in FIG. 33B) of the recordable range L3 for an envelope when the switching lever 102 has a structure which allows the carriage 10b to move to the outer side even after completion of a switching operation and a structure to perform flushing even in an arbitrary place on a platen.
In addition, in the gap adjustment mechanisms in the first and second embodiments, instead of arranging the frame 12 uprigthly, the frame 12 may be extended substantially linearly to the opposite side of the nozzle portions 15a across the guide shaft 11. The switching bock member 13 may be provided pivotably on the lower surface side of the carriage 10 such that one of several abutment portions with different heights is selected and come into slide contact (abutment) with the slide contact portion 12a at an end of the frame 12. The present invention can be applied not only to the above-mentioned printer apparatus but also a copying machine and an image scanner of a carriage mount type.
In the third embodiment, the left side plate 12e and the right side plate 12f are utilized as the first and second pushing means, respectively. Depending upon a structure of the printer apparatus 1, it is also possible to provide an extension portion extending to a front side from both side edges of a vertical portion of the frame 12 or provide an extension portion extending downward from both side of a horizontal portion located above the frame 12, thereby using this extension portion as the first and second pushing means.
Further, in the series of procedures in the above-mentioned embodiments, timing at which the carriage 10 makes a complete change from deceleration to acceleration is set to be different at the left and right ends of the reciprocating movement portion in the case of the two-way printing. Such timing may be set to be different in the case of a one-way printing. In addition, the stop determination of 100 ms is also applied to the movement to the flushing position for preventing ink clogging periodically during page printing.
Fifth Embodiment
Next, a fifth embodiment according to the invention will be described with reference to the drawings. FIG. 35 is a schematic right side sectional view of multifunctional apparatus 501 having a plurality of functions such as a facsimile function, a scanner function, a printer function, and a copying machine function, as an example of image forming apparatus to which the invention is applied. FIG. 36A is a front view of a recording portion. FIG. 37 is a front perspective view of a carriage. FIG. 38 is a front perspective view of a recording head. FIG. 39 is a back perspective view of the carriage. FIG. 40 is a left side sectional view of the carriage mounted with a frame and the recording head. FIG. 41 is a back perspective view of a gap changeover mechanism.
A body casing of multifunctional apparatus 1 includes: a main lower casing 1a made of synthetic resin; and an upper casing 501b made of synthetic resin as shown in FIGS. 35, 36A and 36B. The main lower casing 1a receives an inkjet recording portion 502 and includes a sheet feeding tray 503 for feeding sheet P as a recording medium for forming an image thereon. The sheet feeding tray 503 is provided at the rear of the main lower casing 1a so as to be inclined upward. The upper casing 501b covers the upper side of the main lower casing 501a. 
A sheet mounting portion 504 is disposed in a portion close to the rear top of the upper casing 501b, and a image scanning unit 505 as a image scanning portion is attached to a portion close to the front of the sheet mounting portion 504. The upper side of the image scanning unit 505 is covered with an operation panel portion 506. An operation key portion 506a including various function keys and a ten key pad, and a display portion 506b such as a liquid crystal panel capable of displaying values inputted from the operation key portion 506a or various characters or digits for operation are provided in the surface of the operation panel portion 506. A pair of left and right document guide plates 508 sliding to left and right in accordance with the width of a document to be conveyed are attached to the sheet mounting portion 504 so as to guide the opposite, left and right side edges of the document.
Incidentally, the lower surface of the main lower casing 1a is closed with a bottom cover plate 507 made of a metal plate. A control portion 9 is disposed in an internal space of the main lower casing 501a. Although not shown, the control portion 509 includes a control board, a power supply board, an NCU (Network Control Unit) board for opening the way for conversation with other telephone sets or transmission and reception of facsimile data with other facsimile machines through a phone line. Further, although not shown, a handset for conversation with another telephone set is mounted on a cradle provided to project outward from a side portion of the main lower casing 501a. In addition, a speaker for calling and monitoring is fixed to the rear side of the right side surface or the like in the main lower casing 501a. 
As shown in FIGS. 35, 36A and 36B, the rear end of the lower portion of a carriage 510 in the recording portion 502 is attached to a guide shaft 11 formed in a round-shaft shape so that the carriage 510 can slide and rotate thereon.
A recording head 515 of a color inkjet cartridge type shown in FIGS. 36A to 38 is removably attached to the carriage 510 to face downward. The recording head 515 for performing color recording includes four nozzle portions 15a on its bottom side. The nozzle portions 515a are provided for ejecting inks of colors of cyan, yellow, magenta and black respectively. Ink cartridges 516 for the respective colors can be removably mounted on the top side of the recording head 515 as shown in FIGS. 36A and 36B. The inks to be supplied to the recording head 515 have been received in the ink cartridges 516. The ink cartridges 516 can be pressed downward and fixed respectively by pressure levers 517 which can rotate up/down facing forward on the upper end side of the carriage 510.
In addition, a timing belt (not shown) extending in parallel with the guide shaft 511 is wound on a driven pulley (not shown) and a driving pulley (not shown). The driven pulley is disposed closely to one side of the frame 512, and the driving pulley is fixed to the output shaft of a drive motor (not shown) such as a stepping motor which can rotate forward and backward. The timing belt is coupled at one place with the carriage 510 so that the carriage 510 can move forward and backward in the longitudinal direction of the guide shaft 511 (main scanning direction). Incidentally, sheets of the sheet P stacked on the sheet feeding tray 503 are separated one by one by a sheet feeding roller 521 (see FIG. 35) and a separation unit. The sheet feeding roller 521 serves as a sheet feeding mechanism with a structure known well conventionally and is disposed in the rear portion of the main lower casing 501a. The separation unit includes a separation pad and a frictional separation plate. The front end position of the separated sheet P is once adjusted by a registration roller 522 for adjusting the timing of the front end of the sheet P. After that, the sheet P is fed between the bottom of the recording head 515 and a platen 525. While the sheet P is conveyed in a sub-scanning direction between a pair of upper and lower conveyance rollers 523 and 524 on the downstream side of conveyance, ink droplets are ejected onto the upper surface of the sheet P in accordance with a print instruction so as to record an image thereon. After that, the sheet P is discharged to a delivery tray 526 (see FIGS. 35 and 40).
Next, description will be made on the printing operation by the carriage 510 with reference to FIGS. 36A and 36B. A maintenance portion 527 having a maintenance mechanism is disposed out of the recording area and near a moving end of the carriage 510, for example, on the right side of the platen 525. A nozzle wiping unit (wiper unit) for wiping ink droplets adhering to the surfaces (face surfaces) of the nozzle portions 515a of the recording head 515, and a purging unit (nozzle suction unit) 528 for recovering the recording head 515 from non-ejection of ink or failure in ejection of ink are disposed in the maintenance portion 527. In the purging unit 528, the nozzle portions of the recording head 515 are covered with suction caps 528a, and defective ink in the recording head 515 is sucked due to negative pressure generated by a not-shown pump so that the recording head 515 is recovered from failure in recording. Incidentally, the purging unit 528 in the maintenance portion 527 is located in a home position (right end position in FIGS. 36A and 36B) of the moving end portion of the carriage 510. The purging unit 528 also serves as a capping mechanism (protective device) for covering all the nozzle portions 515a of the recording head 515 on the carriage 510 so as to prevent ink from being evaporated, and each suction cap 528a also has a function of a protective cap. In the following description, the reference numeral 528 designating the purging unit will be also used as the reference numeral designating the home position. In addition, a flushing portion 529 for ejecting ink from each nozzle portion 515a of the recording head unit 515 tentatively so as to prevent ink clogging is provided in the left end of the platen 525.
In accordance with various instructions inputted from the operator through various key operations in the operation panel portion 506, the multifunctional apparatus 501 described above has not only a normal facsimile function of setting various processing operations, reading a document image using the image scanning unit 505, converting the document image into data to be transmitted, encoding the data to be transmitted, transmitting and receiving facsimile data transmitted to and from another facsimile machine through a communication line such as a phone line, decoding received data, and recording the decoded facsimile data onto sheet P in the recording unit, but also a copying machine processing function of reading a document using a CIS (Contact Image Sensor) of the image scanning unit 505 and forming a color image onto the sheet P by means of respective units of the recording portion, a printer processing function of forming a color image on the sheet P in accordance with print data transmitted from not-shown external apparatus such as a personal computer (host computer) through a printer cable or by wireless using infrared light or the like, and a scanner processing function of transmitting the image data read by the image scanning unit 505 to the external apparatus.
Embodiments concerning the formation of a gap between the face surface of the recording head 515 and the sheet P and the adjustment of the size of the gap having influence on the printing quality in the apparatus configured thus for forming an image on the paper will be described with reference to the drawings.
A changeover mechanism 530 for adjusting the gap according to the fifth embodiment will be described in detail with reference to FIGS. 36A-36B, 37-41, 42A-42B, 43A-43C, 44A-44B, 45-47, and 48-48C. Prior to the description, description will be made first on the configuration of the carriage 510 in the fifth embodiment. The carriage 510 is an injection-molded piece made of synthetic resin containing glass short fibers. In the carriage 510, opposite, left and right side plates 532 project forward from the opposite, left and right sides of a back plate 531 while a pair of support portions 533 for supporting the opposite, left and right sides of the bottom plate of the recording head 515 are provided to project inward from the lower end portions of the side plates 532, respectively. The nozzle portions 515a of the recording head 515 are disposed to be exposed downward between the opposite support portions 533 (see FIGS. 37, 45, 46 and 48A-48C). Engagement pins 534 (see FIGS. 37 and 38) projecting outward from the opposite, left and right sides of the recording head 515 disposed between the opposite, left and right side plates 532 are disposed in recesses 535 formed as depressions in the opposite, left and right side plates 532, respectively. The engagement pins 534 are pressed downward obliquely in the longitudinally middle portions of wire springs 536 (only one of which is shown in FIGS. 37 and 39) having elasticity, respectively. The wire springs 536 are made of metal or the like, and rotatably attached to mounting holes 538 on the outside upper ends of the opposite, left and right side plates 532, respectively. On the other hand, the lower ends (free ends) of the wire springs 536 are locked in obliquely downward hook-like lock portions 537 so as to be prevented from moving upward and from falling out of the side plates 532 accidentally. The lock portions 537 are formed to project from the outside of the side plates 532, respectively. Thus, the recording head 515 is attached to the carriage 510 firmly and without looseness.
The frame 512 has a longitudinal plate portion 512a, a horizontal support portion 512b and a rail portion 512c as shown in FIG. 39. The longitudinal plate portion 512a is provided erectly substantially in parallel with the back plate 531 of the carriage 510. The horizontal support portion 512b is formed by bending the upper end of the longitudinal plate portion 512a rearward (in opposition to the portion where the carriage 510 is disposed). The rail portion 512c is put on the top of the horizontal support portion 512b and fixedly attached thereto by screw 513. The rail portion 512c is formed into an L-lettered shape in section, having a horizontal portion 512d extending forward and a vertical rail portion 512e formed by bending the front end of the horizontal portion 512d downward. The vertical rail portion 512e in the rail portion 512c faces the rear end portion of the top of the carriage 510. The position where the horizontal portion 512d is attached to the horizontal support portion 512b of the frame 512 is adjusted so that the distance between the longitudinal plate portion 512a and the vertical rail portion 512e can be finely adjusted. Thus, the size of a gap (G1, see FIG. 39) between the nozzle surface of the recording head unit 515 and the platen 525 can be adjusted in advance in the state where a first abutment portion 50 and a second abutment portion 51 which will be described later abut against a sliding surface 12e′ which is an inner surface of the vertical rail portion 512e. 
A changeover link piece 540 and a pair of guide pieces 541 in the changeover mechanism 530, which Is provided for gap adjustment and which will be described later, are disposed between the longitudinal plate portion 512a and the rail portion 512c, so as to abut against a first abutment portion 550 or second abutment portions 551 which will be described later. Thus, the changeover link piece 540 and the guide pieces 541 are guided sliding on the inner surface (on the opposite side to the ink cartridges 516) of the vertical rail portion 512e which surface serves as the sliding surface 512e′. 
The opposite, left and right plates of the frame 512 are bent forward. Of the bent portions, a left piece 512f has a function of a first pressing member. On the other hand, a regulating protrusion 543 at the right end of the changeover link piece 540 on the carriage 510 stopping in the maintenance portion 527 has a function of a regulation portion for colliding with or approaching a right piece 512g of the bent portions so as to prevent the changeover link piece 540 from moving in the arrow B direction accidentally.
The horizontal portion 512d in the rail portion 512c serving as a bent sliding piece adjustably linked to the upper end of the frame 512 is cut to rise downward above the maintenance portion 527 so as to form a tongue piece 12h having a function of a second pressing member.
As shown in FIGS. 37, 39, 40, 41, 43A-43C, 44A-44B and 48A-48C, a first abutment portion 550 made of synthetic resin and having a block-like shape includes a first abutment surface 50a slidably abutting against the sliding surface 512e′ on the inner surface side of the vertical rail portion 512e of the frame 512. The first abutment portion 550 is fitted and fixedly attached to a fitting piece 553 having a U-lettered shape in section. The fitting piece 553 is provided to project in the substantially central portion of the rear end portion of the top of the carriage 510.
Further, in the rear end portion of the top of the carriage 510, a pair of pivots 554 are provided erectly upward on the opposite sides of the fitting piece 553 so as to put the fitting piece 553 therebetween. The guide pieces 541 are rotatably fitted to the pivots 554 respectively. Each guide piece 541 is linked through pivotal support portions 545 to the changeover link piece 540 longer in the moving direction of the carriage 510, so that the guide piece 541 can rotate horizontally with respect to the changeover link piece 540.
The configuration will be described in more detail. As shown in FIGS. 42A, 42B, 43B and 43B, in the changeover link piece 540 made of synthetic resin and being long from side to side, a pair of upper and lower plate portions 540a and 540b long from side to side are connected in their central portions and near their opposite end portions integrally with each other at a proper distance through connecting ribs 540c, 540d and 540e. In an outward front end portion of one (the connecting rib 540e in the embodiment) of the connecting ribs 540d and 540e on the opposite, left and right sides, a first protrusion portion 542 is formed. The first protrusion portion 542 abuts against the first pressing member (left piece 512f) when the carriage 510 moves in one direction (the arrow A direction in the embodiment) so that the changeover link piece 540 is pushed by the first pressing member. In an outward front end portion of the other connecting rib (the connecting rib 540d in the embodiment), a regulating protrusion 543 is formed. The regulation portion 543 retains the posture of the changeover link piece 540 which has been changed over by the carriage 510 moving in the other direction (the arrow B direction in the embodiment).
A hollow portion 544 is located between the upper and lower plate portions 540a and 540b and between the connecting rib 540c in the central portion and each of the opposite, left and right connecting ribs 540d and 540e. A downward pivotal support portion 545 is formed to project in the upper plate portion 540a corresponding to each hollow portion 544. An upward pivotal support portion 545 is formed to project in the lower plate portion 540b likewise. The pivotal support portions 545 are opposed to each.
On the other hand, each guide piece 541 made of synthetic resin has a sectionally substantially E-lettered shape open in its one side. A bearing hole 55 to be penetrated by the pivot 554 is provided in a base portion 41a of the guide piece 541. In the state where each guide piece 541 is fitted to the corresponding pivot 554, an elastic clipping snap ring 557 (see FIGS. 43A and 44A) is fitted to the front end of the pivot 554 so as to prevent the guide piece 541 from falling off. In addition, two lower projecting flange portions 556a and 556b projecting from the base portion 541a laterally and integrally therewith are made to face the inside of the hollow portion 544 in the changeover link piece 540. Holes formed in the two projecting flange portions 556a and 556b are fitted to the pivotal support portions 545 provided to project in the upper and lower plate portions 540a and 540b. In such a manner, the two guide pieces 541 are designed to be rotatable horizontally relatively to the changeover link piece 540.
The pair of pivots 554 and the pair of pivotal support portions 545 are located on two axes parallel with each other in plan view of the carriage 510 and as shown in FIGS. 43B and 44B. Accordingly, a pair of guide pieces 541 linked with one changeover link piece 540 horizontally and rotatably in the positions of the pivotal support portions 545 respectively are supported so that they can rotate horizontally with respect to the pair of pivots 554 respectively. Thus, a parallel link mechanism is constructed.
The pair of left and right guide pieces 541 are formed to have one and the same shape in plan view. A second abutment portion 551 having a second abutment surface 551a is provided in each guide piece 541. The second abutment surface 551a is a vertical surface abutting and sliding on the sliding surface 512e′ on the inner surface side of the vertical rail portion 512e. The distance between the second abutment surface 551a and the central axis of the pivot 554 is set at a predetermined height T1 (see FIG. 43B). Further, a second protrusion portion 559 is formed upward in each upper projecting flange portion 558 on the top side of the upper plate portion 540a of the changeover link piece 540 (see FIGS. 42A and 42B).
In addition, spring seats 560 each having an L-lettered shape in plan view are provided erectly in the rear end portion (back surface side) of the top of the carriage 510. Free end portions 561a (see FIGS. 48A to 48C) on the opposite, left and right sides of an arched plate spring 561 inserted into a recess portion in the back surface of the connecting rib 40c at the longitudinal center of the changeover link piece 540 are supported by the pair of spring seats 560. The changeover link piece 540 is pushed forward away from the carriage 510 due to an urging force of the plate spring 561. Thus, the posture of the changeover link piece 540 in a position in the left/right longitudinal direction of the changeover link piece 540 located when the pivotal support portions 545 rotate horizontally around the pivots 554 and beyond their dead centers can be retained. In this event, a corresponding side surface of each guide piece 541 abuts against a first stop protrusion portion 562 or a second stop protrusion portion 563 formed in one or each of the connecting ribs 540c, 540d and 540e of the changeover link pieces 540 (see FIGS. 43B and 44B). Thus, the rotation angle (90 degrees in the embodiment) of each guide piece 541 is regulated so that the postures of the pair of guide pieces 541 after rotation can be retained correctly by a force of the plate spring 561.
The operation of the changeover mechanism 530 for gap adjustment will be described in detail with reference to FIGS. 36A-36B, 43A-43C, 44A-44B, 45-47 and 48A-48C.
The two (left and right) second abutment portions 551 are designed to project/retract interlocking with the longitudinal motion of the changeover link piece 540 rotating horizontally forward/backward in the arrow A direction and the arrow B direction around the paired left and right pivots 554. That is, description will begins at the state where the left en portion of the changeover link piece 540 projects to the left from the left end portion of the carriage 510 as shown in FIGS. 44A and 44B.
In this state, the carriage 510 moves in the arrow A direction in FIGS. 36A and 36B, so that the first protrusion portion 542 in the left end portion of the changeover link piece 540 is pushed down by the left piece 512f as the first pressing member in the left end portion of the frame 512. Thus, the changeover link piece 540 is pushed in the arrow B direction. As a result, the paired guide pieces 541 horizontally rotatably connected to the changeover link piece 590 through the pivotal support portions 545 rotate clockwise. When the changeover link piece 540 is pushed to a predetermined position (in plan view of the carriage 510, a position of a so-called over-dead point where the line connecting the pivot 554 and the pivotal support portion 545 moves in the arrow B direction and out of the state where the line is perpendicular to a straight line parallel with the moving direction of the carriage 510) by the first pressing member (left piece 512f), a force to rotate the paired guide pieces 541 in one and the same rotation direction is generated due to the reaction force against the force with which the plate spring 561 pushes the spring seats 560. Even when the changeover link piece 540 is not further pushed by the first pressing member, each guide piece 541 rotates to a position where one side surface of the guide piece 541 abuts against the first stop protrusion portion 562 in the changeover link piece 540 (see FIG. 43B). After that, the posture of the changeover link piece 540 is retained by the force with which the spring seats 560 push the plate spring 561. Thus, the postures of the paired guide pieces 541 are also retained in positions shown in FIGS. 43A and 43B. In this event, the position of the second abutment portion 551 in each guide piece 541 is changed over to a lateral position (retraction position) at a distance from the vertical rail portion 512e of the frame 512. In addition, in this state, the first abutment surface 550a of the first abutment portion 550 fixed to the top of the carriage 510 abuts against the sliding surface 512e′ in the vertical rail portion 512e. Further, in this event, the second protrusion portion 559 in each guide piece 541 is located on the opposite side to the vertical rail portion 512e so as to put the pivot 554 between the second protrusion portion 559 and the vertical rail portion 512e as shown in FIG. 43A.
While retaining the postures of the changeover link piece 540 and the pair of guide pieces 541 in the state shown in. FIGS. 43A and 43B, the carriage 510 is moved in the arrow B direction so that the second protrusion portion 559 of the guide piece 541 connected to the right side of the changeover link piece 540 is pushed down in the left direction (arrow A direction) by the tongue piece 12h as the second pressing member provided to project downward from the horizontal portion 512d of the rail portion 12b on the right side of the frame. Thus, the right guide piece 541 rotates counterclockwise around the pivot 554 so that the changeover link piece 540 and the other guide piece 541 horizontally rotatably connected with each other through the pivotal support portion 545 also rotate around the pivot 554 in one and the same direction.
When the guide piece 541 is pushed to a predetermined position (in plan view of the carriage 510, a position of a so-called over-dead point where the line connecting the pivot 554 and the pivotal support portion 545 moves in the arrow A direction and out of the state where the line is perpendicular to a straight line parallel with the moving direction of the carriage 510) by the second pressing member (tongue piece 12h), a force to rotate the paired guide pieces 541 in one and the same rotation direction is generated due to the reaction force against the force with which the plate spring 561 pushes the spring seats 560. Accordingly, even when the right guide piece 541 is not further pushed by the second pressing member, each guide piece 541 rotates to a position where the other side surface of the guide piece 541 abuts against the second stop protrusion portion 563 in the changeover link piece 540 (see FIG. 44B). After that, the posture of the changeover link piece 540 is retained by the force with which the spring seats 560 push the plate spring 561. Thus, the postures of the paired guide pieces 541 are also retained in positions shown in FIGS. 44A and 44B. In this event, the position of the second abutment portion 551 in each guide piece 541 is changed over to a position where the second abutment portion 551 projects to abut against the sliding surface 512e′ in the vertical rail portion 512e of the frame 512. In addition, in this state, the first abutment surface 550a of the first abutment portion 550 fixed to the top of the carriage 510 is located at a distance of a height (distance) T2 (<T1) from the sliding surface 512e′ in the vertical rail portion 512e. Further, in this event, the second protrusion portion 559 in each guide piece 541 is located at a side of the pivot 554 and somewhat close to the vertical rail portion 512e as shown in FIG. 44A.
Thus, as shown in FIG. 43B, a height (distance) T3 between the central axis of the pivot 554 and the sliding surface 512e′ in the state where the sliding surface 512e′ and the first abutment surface 550a abut against each other is smaller than the height T1 between the second abutment surface 551a and the central axis of the pivot 554, and the relation T2>T1−T3 is established. The height T1 projects deepest in the illustrated front direction, and the heights T2 and T3 project second and third deepest respectively.
Incidentally, when the changeover link piece 540 moves in the left/right direction, the left and right free end portions 561a of the arched plate spring 561 can also move along the sliding surfaces 560a of the pair of opposite, left and right spring seats 560 so as to allow the plate spring 561 to move in the left/right direction by a distance required for reaching the aforementioned over-dead point. When the plate spring 561 moves the predetermined distance, the movement of the plate spring 561 is blocked by the stopper portions 560b of the respective spring seats 560 (see FIGS. 48A to 48C). With this configuration, for example, in the state of FIG. 48A or FIG. 48C, that is, in the state where the first abutment portion 550 and the sliding surface 512e′ abut against each other or in the state where the second abutment portion 551 and the sliding surface 512e′ abut against each other, and when the pivotal support portions 545 have moved over their dead points with respect to the pivots 554 so that the guide pieces 541 stand still, the curvature radius of the arch of the plate spring 561 is so small that the pressing force (urging force) applied to the changeover link piece 540 is small. In addition, when the support portions 545 move over their dead points with respect to the pivots 554, the pivotal support portions 545 and hence the changeover line 540 is in a position closest to the spring seats 560. Thus, the curvature radius of the arch of the plate spring 561 is increased (see FIG. 48B).
When the changeover link piece 540 moves in the arrow A direction or the arrow B direction in the state of FIG. 48A or 48C so as to approach the position over the dead point in FIG. 48B, the arched plate spring 561 as a whole moves together with the changeover link piece 540. The resistance force when the carriage 510 moves in the aforementioned direction is much smaller than that when the opposite ends of the plate spring 561 are restricted so that the plate spring 561 is fixed with a sliding resistance in the pressing surface to the changeover link piece 540. Accordingly, the energy (output) of the drive motor necessary to move the carriage 510 in the arrow A direction or the arrow B direction for the changeover operation can be reduced.
Next, description will be made on the operation of gap adjustment using the changeover mechanism 530 for the gap adjustment and based on cooperation of the changeover mechanism 530 and the frame 512 when printing is performed on plain paper as a recording medium whose paper thickness is thin and when printing is performed on a thick recording medium such as an envelope.
FIG. 40 is a side sectional view of the recording portion in the case of a large gap G1 (corresponding to the case where the changeover mechanism 530 is in the state of FIGS. 37, 44A and 44B). In this state, the sliding surface 512e′ in the frame 512 is disposed above the round-shaft-like guide shaft 511 rotatably supporting the carriage 510. Accordingly, when the second abutment portions 551 in the pair of guide pieces 541 project forward so that the second abutment surfaces 51a abut against the sliding surface 512e′ in the frame 512, the carriage 510 rotates counterclockwise around the guide shaft 511 so that the face surface corresponding to the lower surfaces of the nozzle portions 515a of the recording head 515 leave the top of the platen 525. Thus, the posture with the large gap G1 can be retained.
On the contrary, when the first abutment surface 550a abuts against the sliding surface 512e′ as shown in FIGS. 43A and 43B, the projecting height thereof is small (T3<T1) so that the round-shaft-like guide shaft 511 is decentered to the left side of the center-of-gravity position of the carriage 510. Thus, the carriage 510 can rotate clockwise around the guide shaft 511 by its own weight. Therefore, the carriage 510 rotates clockwise around the round-shaft-like guide shaft 511 so that the face surface corresponding to the lower surfaces of the nozzle portions 515a approaches the top of the platen 525. Thus, the posture with the small gap G1 can be retained.
Incidentally, in some configuration of the carriage 510, the guide shaft 511 as the center of rotation of the carriage 510 may be displaced on the front side (right side in FIG. 43A) of the center-of-gravity position of the carriage 510. In such a case, the same advantage can be obtained when the first abutment portion 550 and the second abutment portions 551 are designed to abut against the front surface (right side in FIG. 43A) of the frame 512.
The multifunctional apparatus 501 configured thus will be described as to its operation and action for adjusting the size of the gap between the recording head 515 and the top (surface which is the path the sheet P as a recording medium passes through) of the platen 525. For example, when the printer processing function is executed, printer driver software installed in external apparatus such as a personal computer is activated. Then, the kind of a recording medium (sheet P) to be printed (recorded) on is selected. In this event, assume that the gap can be set to be small when plain paper (for example, letter paper or A4 paper) is selected, and the gap can be set to be large when a thick recording medium such as an envelope is selected. Accordingly, the action that a user selects plain paper leads to an instruction to set a mode for reducing the gap between the recording head 515 and the paper, while the action that the user selects an envelope or the like leads to an instruction to set a mode for increasing the gap between the recording head 515 and the paper. These selection operations (instruction operations) may be selected from the operation panel portion 506 by the user using the operation key portion 506a, or in accordance with an instruction given from the external computer. The operation panel or the external computer corresponds to the instruction unit in the claims.
First, description will be made on the case where printing is performed on plain paper. FIG. 36A is a schematic front view showing the left/right moving state of the carriage with respect to the frame 512, and FIG. 36B is a schematic top view showing the positional relationship of the gap adjusting mechanism with respect to the frame 512. In response to a printing command, the carriage 510 located in the home position (capping position) 28 in FIG. 36A moves in the arrow A direction, and a test of ink ejection from the nozzle portions 515a is executed by the flushing portion 529 (the flushing may be performed before the gap changeover which will be described later, if it is at least before the start of printing). When the carriage 510 keeps moving further in the arrow A direction, the left side plate 12f of the multifunctional apparatus 501 substantially at the dead end portion of the movement of the carriage 510 serves as the first pressing member such that the first protrusion portion 542 formed in the longitudinally left end portion of the changeover link piece 540 in FIG. 36B is pushed from left to right in FIG. 36B (see FIG. 45). As a result, the changeover link piece 540 enters the state described with reference to FIGS. 43A and 43B, that is, moves to the right direction (arrow B direction) so that the pair of guide pieces 541 rotate in the arrow B direction. Thus, the second abutment portions 551 are retracted so that the first abutment portion 550 fixed to the top of the carriage 510 abuts against the sliding surface 512e′ of the frame 512. Thus, the gap is changed to be small.
Next, the carriage 510 is moved in the arrow B direction so that characters and the like can be printed on the plain paper within a recordable (printable) range L1. Incidentally, a range L2 including the recordable (printable) range L1 is a carriage return range when printing is performed on plain paper. The range L2 is located on the left side of the position for changing the gap to be large, which position will be described later.
That is, when printing is performed on plain paper, it is necessary to move the carriage 510 in the range L2 in which an acceleration distance (DL) is added to each of the opposite, left and right sides of the recordable range L1 of the plain paper. Even when the carriage 510 moves to the right end position of the range L2, the gap G1 is still kept small (the second protrusion portion 559 of the right guide piece 541 does not abut against the tongue piece 512h of the rail portion 512c serving as the second pressing member).
Therefore, the pressing operation for increasing the gap by use of the tongue piece 12h serving as the second pressing member is performed in a position (distance L3) further on the right side of the right end position of the range L2. The home position (capping position) 28 is in a position where the carriage 510 will further move a range L4 in the arrow B direction after that. In such a manner, it is preferable that the timing of increasing the gap G1 and the timing of performing maintenance and/or capping are set separately. When an interlocking portion for driving the suction caps 528a to cover the face surface of the nozzle portions 515a therewith in accordance with the movement of the carriage 510 is provided for performing the gap adjustment and the capping operation substantially concurrently, the output of the drive motor for moving the carriage 510 has to be increased because the load of the interlocking portion and the load of rotating the guide pieces 541 for the gap adjustment are applied thereto. The cost is increased when the large output motor is provided.
When the aforementioned two timings are set separately as in this embodiment, there need to provide a single motor having an output corresponding to larger one of the aforementioned loads. Accordingly, the manufacturing cost can be reduced. In addition, when the timing of performing maintenance and/or capping is made later than the timing of gap adjustment, the movement of the carriage 510 in the arrow B direction for the gap adjustment can be made to overlap the movement of the carriage for performing the maintenance and/or the capping. Accordingly, the moving distance of the carriage 510 required until stopping in the maintenance portion 527 can be shortened comparatively. As a result, there is an advantage that the length of the frame 512 in the moving direction of the carriage can be shortened so that the multifunctional apparatus 501 can be made compact.
When the carriage 510 is made to stop in the maintenance portion 527, the front end edge of the regulating protrusion portion 543 in the right end portion of the changeover link piece 540 is located in a position substantially the same as the right side surface of the carriage 510 or in a position slightly eccentric to the center of the carriage 510, and the right piece 512g (regulation portion) of the frame 512 approaches the front end edge of the regulating protrusion portion 543 as shown in FIGS. 44A and 44B. In such a configuration, the changeover link piece 540 and one of the guide pieces 541 on the carriage 510 stopping in the maintenance portion 527 can be prevented from rotating in the right direction (arrow B direction) accidentally during transport of the multifunctional apparatus 501 or in another situation. As a result, there is no fear that the posture of the changeover mechanism 530 for gap adjustment, which has got over the portion corresponding to the second pressing member in the arrow B direction so as to set the gap G1 to be large, is out of order.
On the other hand, setting is done so that the flushing position is at least on the left side of the left end position of the recordable range L1, and the pressing operation using the first pressing member for reducing the gap is performed in a position further on the left side of the flushing position and on the left side of the left end position of the range L2. Accordingly, printing is performed on plain paper with the gap being kept small at least during the reciprocating motion of the carriage 510 within the range L2. In the middle of the printing, for example, even when flushing is performed every constant time, the operation of flushing is performed with the gap being kept small as described previously.
When printing is performed on an envelope thicker than the paper, the envelope moving in the paper conveyance path touches the nozzle portions 515a to stain its surface with ink unless the gap is increased. Therefore, the gap is changed and adjusted to be increased as described previously. In this case, for example, on the assumption that printing was performed on plain paper in the last printing operation, when the carriage 510 is moved in the arrow B direction so as to be retracted to the home position (capping position) 528 after the termination of the printing, the second protrusion portion 559 projecting on the top of the right guide piece 541 abuts against the tongue piece 512h serving as the second pressing member so as to be pushed to the left (see FIG. 46).
Thus, the postures of the changeover link piece 540 and the left guide piece 541 together with the posture of the right guide piece 541 are changed as shown in FIG. 44A, so that the second abutment portions 551 in the pair of guide pieces 541 project to abut against the sliding surface 512e′ of the frame 512. Thus, the gap is changed to be large (enough to print on an envelope). As a result, the surface of the envelope does not touch the nozzle portions 515a at the time of printing, so that the envelop can be prevented from being stained with unnecessary ink adhering thereto.
That is, when printing is performed on an envelope, a recordable range L5 of the envelope is set to be narrower in width than the recordable range L1 of the plain paper and to be located inside the recordable range L1. Accordingly, in the case where the carriage 510 is designed to be moved in the range L6 in which an acceleration distance (DL) is added to each of the opposite, left and right sides of the recordable range L5, even when the carriage 510 moves to the left end position of the range L6, or even when the carriage 510 is further moved to the flushing position, the gap is still kept large (the first protrusion portion 542 of the changeover link piece 540 does not abut against the left piece 512f).
Accordingly, printing is performed on the envelope with the gap being kept large at least during the reciprocating motion of the carriage 510 within the range L6. In the middle of the printing, for example, even when flushing is performed every constant time, the operation of flushing is performed with the gap being kept large. It is therefore unnecessary to perform such an operation that whenever flushing is performed, the carriage 510 is idle-moved to the position where the first protrusion portion 59 of the right guide piece 541 abuts against the tongue piece 12h so as to change over the gap. The operation of printing on the envelope can be advanced rapidly.
Incidentally, when the carriage 510 moves to the home position 28, even if the gap has been changed over to be small, the carriage 510 can stop in the home position 528 after the first protrusion portion 559 in the right guide piece 541 is pushed by the tongue piece 12h serving as the second pressing member from a position short of the home position 528 so as to change over the gap G1 to be large.
In such a manner, when printing is performed on plain paper, the carriage 510 is designed to be moved in the range L2 in which an acceleration distance (DL) is added to each of the opposite, left and right sides of the recordable range L1 of the plain paper. On the other hand, when printing is performed on an envelope, the carriage 510 is designed to be moved in the range L6 in which the acceleration distance (DL) is added to each of the opposite, left and right sides of the recordable range L5 of the envelope. Accordingly, there is an advantage that the speed of the carriage 510 when an ink ejection operation is carried out becomes substantially constant so that the timing of ink ejection can be controlled extremely easily.
However, the invention is not limited to such a configuration. For example, the point where the right guide piece 541 is charged over to increase the gap may be disposed at least on the outer side (right side in FIG. 36B) of the recordable range L1 of the plain paper if the timing of ink ejection is controlled to allow ink ejection even in the middle of acceleration of the carriage. On the other hand, the point where the changeover link piece 540 sets the gap to be small may be disposed at least on the outer side (left side in FIG. 36B) of the recordable range L5 of the envelope if the carriage 510 is designed to be allowed to move to the outside even after the termination of the changeover operation, and flushing is allowed even in any place on the platen.
When the pair of guide pieces 541 are horizontally rotatably fitted to the pair of pivots 554 projecting on the top of the carriage 510, and an elastically deformable clipping snap ring 557 is horizontally plugged into the upper end portion of each pivot 554 so as to prevent each guide piece 541 from falling off, the diameter of the pivot 554 can be reduced in comparison with the case where a headed screw (not shown) is screwed down to the upper end of each pivot 554 so as to prevent the guide piece 541 from falling off. In addition, there occurs no phenomenon of enlarged deformation of the diameter of the pivot 554 due to the screwing of the headed screw. Thus, each guide piece 541 can be rotated horizontally smoothly.
In such a manner, according to this embodiment, the first abutment portion 550 is fixed to the carriage 510, and the second abutment portion 551 different in height from the first abutment portion 550 is connected to the changeover link piece 540. The posture of the changeover link piece 540 is changed over by the first pressing member (left piece 512f) and the second pressing member (tongue piece 512h) provided in the frame 512 so as to allow the second abutment portion to retract or project. Thus, the first abutment portion 550 or the second abutment portion 551 is selectively made to slidably abut against the frame. Accordingly, the abutment portion 550 (551) having a desired height can be selected by moving the carriage 510 to a predetermined position in the left/right direction along the frame 512.
Then, the abutment portion 550 (551) abuts slidably on the sliding portion (vertical rail portion 512e) of the frame so that the gap G1 between the recording head 515 and the recording medium can be changed automatically. Accordingly, the labor with which an operator changes the gap between the recording head and the recording medium manually each time as in the background art can be eliminated.
The user operates an external computer or the operation panel portion 506 in the image forming apparatus serving as an instruction unit (so as to give an instruction). Only if the user selects the size of the gap G1 in such a manner in advance, the gap G1 can be set at a desired proper value automatically as soon as the printing work is started.
In that event, the gap can be set at a desired proper value automatically in accordance with a selected (instructed) mode for selecting the category of the recording medium (paper). Thus, printing can be performed with the gap suitable to the paper.
When the frame of the image forming apparatus is used, no new part or mechanism is required as the first pressing member (left piece 512f) and the second pressing member (tongue piece 512h). In addition, the dimensional accuracy of the pressing members can be improved.
Further, according to the invention, the first pressing member (left piece 512f) is disposed on one end side of the movable range of the carriage 510, and the second pressing member (tongue piece 512h) is disposed not on the other end side of the movable range of the carriage 510 but within the movable range. The regulation portion (right piece 512g) for regulating the movement of the changeover link piece is provided on the other end side of the movable range of the carriage and beyond the second pressing member. Accordingly, by a simple operation of moving the changeover link piece 540, whose posture has been changed by the second pressing member, beyond the second pressing member (tongue piece 512h) and to the other end side of the movable range of the carriage 510 by means of the second pressing member, the posture of the changeover link piece 540 can be regulated not to be changed accidentally.
Sixth Embodiment
Incidentally, in the fifth embodiment, the first abutment portion 550 is provided on the top of the carriage 510, and the second abutment portion 551 is provided in one side surface of each guide piece 541 which can rotate horizontally around the pivot 554. According to a sixth embodiment, as shown in FIGS. 49A and 49B, a first abutment portion 550′ and a second abutment portion 551′ are provided in different side surfaces (side surfaces different at 90 degrees in the embodiment) of each guide piece 541. In the embodiment, a first abutment surface 550a′ of the first abutment portion 550′ corresponding to the case where the gap G1 is reduced is set to have a distance T5 from the central axis of the pivot 554. On the other hand, a second abutment surface 551a′ of the second abutment portion 551′ corresponding to the case where the gap G1 is increased is set to have a distance T6 (>T5) from the central axis of the pivot 554. The other configuration is just the same as that in the fifth embodiment. Therefore, parts the same as those in the fifth embodiment are designated by the same reference numerals correspondingly, and detailed description thereof will be omitted. Also in this embodiment, the apparatus operates just in the same as in the fifth embodiment, and the same advantage can be obtained. In addition, in the sixth embodiment, abutment portions different in height may be provided in each of a pair of guide pieces 541. Accordingly, there is an advantage that the number of constituent parts of the changeover mechanism 530 is reduced, and the assembling work becomes simple.
Incidentally, in each of the embodiments, the second protrusion portion 559 may be provided in only one (right one in the embodiment) of the guide pieces 541, and it is not necessary to provide the second protrusion portion 559 in the other guide piece 541 (left one in the embodiment). However, when the pair of guide pieces 541 are formed to have one and the same shape, the left and right guide pieces 541 can be shared so that the manufacturing cost can be reduced. Not to say, the invention is applicable not only to the aforementioned multifunctional apparatus but also to printers, copying machines, and carriage-mounting type image scanners.
As for the means for regulating the guide pieces 541 so as to prevent the guide pieces 541 from falling off from the pivots 554, the clipping snap rings 557 may be replaced by grooves like rings or the like provided in the pivots 554. In this case, hook portions are provided in shaft holes 555 of the guide pieces 541 so as to be fitted to the grooves. Alternatively, a part of the front end of the pivot 554 may be formed into an elastic hook shape. In this case, the shaft holes 555 of the guide pieces 541 are fitted to the pivots 554 so as to be allowed to rotate but prevented from falling off.
According to a first configuration, there is provided image forming apparatus including: a frame extending in a direction orthogonal to a conveyance direction of a recording medium; a guide shaft disposed to be in parallel with the frame; a carriage mounted with a recording head thereon and disposed on the guide shaft to be movable along the guide shaft; a changeover link piece disposed on the carriage and configured to take a first posture and a second posture; a first and a second abutment portions both disposed on the carriage and having different heights with respect to the frame, and either of which slidably abuts against the frame selectively according to the posture of the changeover link piece, to thereby adjust a distance between the recording head and the recording medium; an a first and a second pressing member that presses the changeover link piece and change over the posture of the changeover link piece when the carriage is moved against the first or the second pressing member, wherein the first pressing member is disposed on the frame at one end side of a movable range of the carriage, and the second pressing member is disposed on the frame within the movable range of the carriage and not at the other end side of the movable range of the carriage, and wherein the image forming apparatus further includes a regulation portion that regulates movement of the changeover link piece and disposed on the other end side of the movable range of the carriage beyond the second pressing member.
According to the first configuration, the first abutment portion is fixed to the carriage, and the second abutment portion different in height from the first abutment portion is connected to the changeover link piece. The posture of the changeover link piece is changed over by the first pressing member and the second pressing member provided in the frame so as to allow the second abutment portion to retract or project. Thus, the first abutment portion or the second abutment portion is selectively made to slidably abut against the frame. Accordingly, an abutment portion having a desired height can be selected by moving the carriage to a predetermined position in the left/right direction along the frame.
By the abutment portion slidably abutting against the sliding portion of the frame, the gap between the recording head and the recording medium can be changed automatically. Unlike the background art, it is therefore possible to eliminate the operator's labor for changing the gap between the recording head and the recording medium manually every time.
When the frame of the image forming apparatus is used as the first pressing member and the second pressing member, no new part or mechanism is required, and the dimensional accuracy of the pressing members can be improved.
Further, according to the first configuration, the first pressing member is disposed on one end side of the movable range of the carriage, and the second pressing member is disposed not on the other end side of the movable range of the carriage but within the movable range. The regulation portion for regulating the movement of the changeover link piece is provided on the other end side of the movable range of the carriage and beyond the second pressing member. Accordingly, by a simple operation of moving the changeover link piece, whose posture has been changed by the second pressing member, beyond the second pressing member and to the other end side of the movable range of the carriage, the posture of the changeover link piece can be regulated not to be changed accidentally.
According to a second configuration of the invention, in the image forming apparatus defined in the first configuration, the image forming apparatus further includes: a pair of pivots disposed on the carriage at a proper distance from each other in a moving direction of the carriage; a pair of guide pieces each having the second abutment portion and rotatably supported on the pair of pivots respectively; a pair of pivotal support portions having axes parallel with the pivots and rotatably links the pair of guide pieces and the changeover link piece therethrough; a first protrusion portion provided at one end of the changeover link piece and disposed to be abut against the first pressing member so as to change over the posture of the changeover link piece and postures of the guide pieces; and a second protrusion portion provided at one of the guide pieces and disposed to be abut against the second pressing member so as to change over the posture of the changeover link piece and postures of the guide pieces.
Accordingly, in addition to the advantages according to the first configuration, the posture of the changeover link piece can be changed together with the postures of the pair of guide pieces supported rotatably around the two pivots, and the structure therefor is simple. The changeover of the posture using the first pressing member and the changeover of the posture using the second pressing member are performed by different parts. It is therefore unnecessary to dispose the first pressing member and the second pressing member in symmetrical positions. As a result, the left/right-direction moving distance of the carriage for changing the posture can be shortened so that the image forming apparatus can be made compact.
According to a third configuration of the invention, the pair of pivots are disposed on a top of the carriage and provided to project upwardly, and wherein the pair of guide pieces serve as a parallel link mechanism with respect to the changeover link piece due to the pair of pivots and the pair of pivotal support portions. Accordingly, in addition to the advantages according to the second configuration of the invention, the pair of guide pieces can be disposed with a simple support structure and with a high accuracy. The postures of the pair of guide pieces can be changed to be identical to each other due to the configuration of the parallel link mechanism.
According to a fourth configuration, each of the pair of the guide pieces includes a pair of projecting flanges at a proper distance from each other in an axial direction of the pivots, and wherein the pair of projecting flanges are pivotally supported on pivotal support portions provided in a hollow portion of the changeover link piece. Accordingly, the distance between the axis of each pivot and the axis of each pivotal support portion can be shorted and the moving distance required for changing the postures of a pair of guide pieces and one changeover link piece can be shortened so that the changeover mechanism for gap adjustment can be made compact.
According to a fifth configuration, the carriage mounts the recording to face a printing surface of the recording head downward, wherein the guide shaft slidably supports the carriage at a portion at one side at a lower end of the carriage, wherein the frame is disposed to extend longitudinally along a back surface of the carriage at a position higher than the guide shaft, wherein a bent sliding member is provided to extend from a side of the back surface of the carriage so as to approach the top of the carriage, the bent sliding member linked with an upper portion of the frame, and wherein the first and the second abutment portions are disposed to face a sliding surface of a vertical surface of the bent sliding member on an opposite side to a side where the carriage is disposed. Accordingly, when the sliding portions of the plurality of abutment portions slidably abutting against the frame are disposed in an upper portion of a surface of the vertical portion of the frame on the back surface of the carriage, which surface is opposite to the surface where the carriage is located, an existing frame can be used, and inspection/maintenance such as the work of attachment, replacement or the like of the changeover link piece and the guide pieces can be performed easily by removing the bent sliding member from the upper portion of the frame. In addition, the bent sliding member slidably abutting against the plurality of abutment portions is disposed on the opposite side to the recording head so as to put the guide shaft between the bent sliding member and the recording head, and the bent sliding member is adjustably connected to the frame. Accordingly, the gap between the recording head and the recording medium can be adjusted by rotating the carriage around the guide shaft. Thus, the adjustment accuracy can be improved.
According to a sixth configuration, the image forming apparatus further includes an urging member provided on the top of the carriage and retains the guide pieces in changed-over positions through the changeover link piece. Accordingly, the postures of a pair of guide pieces can be retained by one urging member, and the changed-over abutment portion can be retained surely without being changed over unnecessarily.
According to a seventh configuration, the image forming apparatus further includes support portions provided on the top of the carriage on a side close to the frame and each support opposite end portions of the urging member so as to be slidable in a moving direction of the carriage, and wherein a curved central portion of the urging member slidably abuts against a recess portion of the changeover link piece. Accordingly, the arched plate spring as a whole moves together with the changeover link piece when the carriage moves for changeover. The resistance force at that time becomes much smaller than that when the opposite ends of the plate spring are restricted so that the plate spring is fixed with a sliding resistance in the pressing surface to the changeover link piece. Accordingly, there is an advantage that the energy (output) of the drive motor necessary to move the carriage for changeover can be reduced.
According to an eighth configuration, the image forming apparatus further includes snap rings that snap onto the pivots and prevent the guide pieces from being detached from the pivots. Accordingly, the diameter of each pivot can be reduced in comparison with the case where a headed screw is screwed down to the upper end of each pivot so as to prevent the guide piece from falling off. In addition, there occurs no phenomenon of enlarged deformation of the diameter of the pivot due to the screwing of the headed screw. Thus, each guide piece can be rotated horizontally smoothly.
According to a ninth configuration, the recording head includes an inkjet head that records an image by ejecting ink onto the recording medium, and wherein the image forming apparatus further includes a maintenance mechanism that performs maintenance on the recording head in an outside of a position where the carriage moves after the second pressing member has been activated.
When the recording head mounted on the carriage is an inkjet head, it is preferable that the home position and the maintenance mechanism are provided outside the movable range of the carriage for the printable region onto the recording medium. When the maintenance mechanism is provided outside the movable range where the second pressing member has been operated for changing over the gap, the operation for maintenance and the operation for changing over the gap can be performed at different timings so that the respective operations can be performed surely. On the contrary, the second pressing member is disposed inside the maintenance mechanism. Accordingly, the operation for changing over the gap can be performed in a short moving range without moving the carriage to the maintenance mechanism. Thus, there is an advantage that the gap adjustment in accordance with the change of the thickness of the recording medium can be performed rapidly. Further, when the timing of performing maintenance is made later than the timing of gap adjustment, the movement of the carriage 510 in the arrow B direction for the gap adjustment can be made to overlap the movement of the carriage for performing the maintenance. Accordingly, the moving distance of the carriage required until stopping in the maintenance mechanism can be shortened comparatively. As a result, there is an advantage that the length of the frame in the moving direction of the carriage can be shortened so that the image forming apparatus can be made compact.
According to a tenth configuration, the maintenance mechanism includes a capping mechanism that performs capping on the recording head. In addition to the advantages according to the ninth configuration of the invention, there is an advantage that the drive motor can be also miniaturized because the load on the drive motor due to the movement of the carriage for interlocking the capping mechanism with the movement of the carriage so as to perform capping on the nozzle portions of the carriage, and the load on the drive motor due to the movement of the carriage for changing over the gap are applied at different timings.
According to an eleventh configuration, the second pressing member is disposed outside of a printable range set for performing a printing operation with a reduced gap between the recording head and the recording medium. In addition to the advantages according to the first configuration of the invention, printing can be performed continuously on a thin recording medium because the gap set to be reduced is not changed over to be large by the second pressing member during the reciprocating motion of the carriage within the printable range of the small gap.
According to a twelfth configuration, the recording head includes an inkjet head that records an image by ejecting ink onto the recording medium, and wherein the image forming apparatus further includes a flushing mechanism that performs tentative ejection and disposed at a position substantially the same or within a position where the first pressing member is activated.
Accordingly, in addition to the advantages according to the first configuration, printing can be performed on a thin recording medium (plain paper) with the gap being kept small at least during the reciprocating motion of the carriage within the printable range for printing on the thin recording medium. In the middle of the printing, for example, even when flushing is performed every constant time, the operation of flushing can be performed with the gap being kept small as described previously.
According to a thirteenth configuration, the first pressing member is disposed at a position which is outside a printable range for performing a printing operation with an increased gap between the recording head and the recording medium and which is at a distance from the printable range, the distance being not smaller than a distance required for accelerating the carriage.
Accordingly, in addition to the advantages according to the first configuration, when a printing operation is performed with a reduced gap, the printing operation can be performed continuously and accurately with a predetermined gap and at a constant carriage speed.
According to a fourteenth configuration, the image forming apparatus further includes an instruction unit that instructs to change over the posture of the changeover link piece, wherein the change over of the changeover link piece is performed in accordance with the instruction from the instruction unit before a printing operation is started.
According to a fifteenth or a sixteenth configuration of the invention, in addition to the advantages according to the fourteenth configuration, the gap can be set at a desired proper value automatically by selecting (instructing) a mode for selecting the category of the recording medium (paper) or the like.
According to a seventeenth or an eighteenth configuration of the invention, in addition to the advantages according to the fourteenth configuration, printing can be performed with a gap suitable to the paper by operating (instructing) though an external computer or an operation panel portion in the image forming apparatus.
INDUSTRIAL APPLICABILITY
The present invention can be applied not only to the above-mentioned multifunction facsimile/printer apparatus but also to a copying machine, an image scanner of a carriage mounted type, an ink jet printer as a unit, and a serial printer of a dot impact system. The present invention is technically useful.

## Claims

1. An image forming apparatus comprising:
a frame extending in a direction crossing a conveying direction of a recording medium;
a guide shaft provided in parallel with the frame;
a carriage reciprocating along the guide shaft, the carriage being mounted with a recording head; and
a gap adjustment mechanism adjusting a gap between the recording head and the recording medium,
wherein the gap adjustment mechanism is provided with a plurality of abutment portions which come into slide contact with the frame to move in parallel with the frame together with the carriage, the plurality of abutment portions having different heights, the gap adjustment mechanism switches one of the plurality of abutment portions to another according to movement of the carriage to a predetermined position in one direction parallel with the frame and another movement of the carriage to another predetermined position in another direction to adjust the gap between the recording head and the recording medium; and
wherein the gap adjustment mechanism has a switching portion for selecting and switching to one of the abutment portions and a pushing member for pushing and actuating the switching portion, the pushing member being provided independently from the carriage; and
the pushing member pushes the switching portion at the time of movement of the carriage in one direction parallel with the frame and at the time of movement of the carriage in another direction, to select one of the plurality of abutment portions and adjust the gap between the recording head and the recording medium;
wherein the pushing member includes first pushing member for pushing the switching portion in one direction, and second pushing member for pushing the switching portion in another direction; and
the first pushing member pushes the switching portion in one direction at the time of movement of the carriage in the direction parallel with the frame, and the second pushing member pushes the switching portion in another direction at the time of movement of the carriage in another direction, the pushing member then selects one of the abutment portions and adjust the gap between the recording head and the recording medium.

2. The image forming apparatus according to claim 1, wherein the pushing member is provided in the frame, the pushing member switches to the abutment portions during the movement of the carriage in one direction and the movement of the carriage in another direction, and the abutment portions with the different heights selectively come into slide contact with the frame, to adjust the gap between the recording head and the recording medium.

3. The image forming apparatus according to claim 2, wherein the pushing member is provided at ends of paths of the movements of the carriage in one direction and another direction, respectively.

4. The image forming apparatus according to claim 1, wherein the first pushing member changes the abutment portions with different heights so as to reduce the gap between the recording head and the recording medium, and the second pushing member changes the abutment portions with different heights so as to increase the gap between the recording head and the recording medium.

5. The image forming apparatus according to claim 1, wherein the recording head is an ink jet head for discharging ink to perform recording, and further comprising a cap mechanism for performing capping to the recording head in substantially the same position as or on an outer side of a position where the second pushing member completes an operation during the movement of the carriage.

6. The image forming apparatus according to claim 1, wherein the first pushing member is positioned on an outer side of a printable range for a print operation to reduce the gap between the recording head and the recording medium to print on the recording medium.

7. The image forming apparatus according to claim 1, wherein the first pushing member is positioned on an outer side of a printable range for a print operation to reduce the gap between the recording head and the recording medium to print on the recording medium, and the first pushing member is positioned in an outside position of an area required for accelerating or decelerating the carriage.

8. The image forming apparatus according to claim 1, wherein the recording head is an ink jet head for discharging ink to perform recording, further comprising a flushing mechanism for performing preliminary ink discharge in substantially the same position as or on an inner side of a position where the first pushing member completes an operation.

9. The image forming apparatus according to claim 1, wherein the second pushing member is positioned on an outer side of a printable range for a print operation to increase the gap between the recording head and the recording medium to perform a print operation.

10. The image forming apparatus according to claim 1, wherein the second pushing member is positioned on an outer side of a printable range for a print operation to increase the gap between the recording head and the recording medium to perform a print operation, and the second pushing member is positioned at an outside position at least of an area required for accelerating or decelerating the carriage.

11. The image forming apparatus according to claim 1, wherein:
the recording head constitutes a recording head unit and is detachably mounted to the carriage;
portions being pressed are provided so as to project on both left and right sides of the recording head unit;
an upward opening head retracting portion in the carriage for retracting the recording head unit, the upward opening head retracting portion having left and right side plates engaging with the portions being pressed; and
the left and right side plates are provided with elastic pressing members for pressing the portions being pressed and locking portions for locking the elastic pressing members.

12. The image forming apparatus according to claim 11, wherein the head retracting portion of the carriage is provided with a bottom supporting portion and a back supporting portion which respectively support a bottom and a back other than a nozzle portion of the recording head unit, and the recording head unit is biased against the bottom supporting portion and the back supporting portion by the elastic pressing members.

13. The image forming apparatus according to claim 12, wherein the portions being pressed are pressed obliquely downward by the elastic pressing members such that a pressing force by the elastic pressing members to the back supporting portion becomes larger than a pressing force to the bottom supporting portion.

14. The image forming apparatus according to claim 11, wherein: the elastic pressing members are constituted by wire springs; base ends of the wire springs are pivotably mounted on external surfaces of the left and right side plates of the carriage; and the locking portions include first locking portions provided on the external surfaces of the left and right side plates of the carriage for pressing and locking longitudinal middle portions of the wire springs obliquely downward, and second locking portions for locking free ends of the wire springs not to allow the free ends to be unlocked in an external direction of the side plates.

15. The image forming apparatus according to claim 11, wherein the recording head unit has an upward opening ink cartridge receiving portion for detachably receiving an ink cartridge, and the carriage is provided with a pressing lever for pressing the ink cartridge to the recording head unit.

16. The image forming apparatus according to claim 15, wherein a pressing force of the pressing lever is set such that the ink cartridge is directed toward a direction of a bottom of the recording head unit.

17. The image forming apparatus according to claim 1, wherein the first pushing member and the second pushing member are formed by cutting and raising the frame.