OAR Box 1490 

Prepped by Charmelle Mathews 

Document Number: 

16) IV-B-16 

Docket Number: 

A-94-52 

Printed 8/4/2008 II:51:46 AM Sheet 16 of 273 

P.1 

_. . . _ 
P.2 

> . 

MEMORANDUM 

TO: Docket A-94-52 

FROM: Kenneth R. Meardon 

Pacific Environmental Services, Inc. 

DATE: October 31,2002 

FEB ?_ T ?:; 

EPA AIR DOC :: 

SUBJECT: Facility-Specific Cost Summaries for New Sources - Promulgation 

Attached is a printout ofthe spreadsheet showing the results ofthe new source costing for the 

three regulatory alternatives analyzed. The printout is arranged by group of operations as follows 

(numbers following description indicate page location): 

Facility totals - all operations combined (53 - 54) 

all open molding operations combined (25 - 26) 

manual resin application - corrosion resistant (1-2) 

manual resin application - noncorrosion resistant (3 - 4) 

manual resin application - tooling/mold manufacturing (5 - 6) 

mechanical resin application - corrosion resistant (7 - 8) 

mechanical resin application - noncorrosion resistant (9 - 10) 

mechanical resin application - tooling/mold manufacturing (11-12) 

filament winding - corrosion resistant (13-14) 

filament winding - noncorrosion resistant (15-16) 

gel coat application - pigmented production (17 -18) 

gel coat application - clear production (19 - 20) 

gel coat application - tooling/mold manufacturing (21 - 22) 

all closed molding operations combined (31-32) 

compression/injection molding (27 - 28) 

resin transfer molding (29 - 30) 

all centrifugal casting operations combined (37-38) 

centrifugal casting operations - corrosion resistant (33 - 34) 

centrifugal casting operations - noncorrosion resistant (35-36) 

continuous lamination/casting (39 - 40) 

polymer casting (41 - 42) 

pultrusion (43 - 44) 

SMC manufacturing (45 - 46) 

equipment cleaning (47 - 48) 

mixing of HAP-containing materials (49 - 50) 

storage of HAP containing materials (51 - 52) 
P.3 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Open Molding 

Regulatory Alternative 1 

Manual Resin Application - Corrosion Resistant 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

• Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Facility - 1 

Facility - 2 

Facility - 3 

Facility - 4 

Facility - 5 

Facility - 6 

Facility - 7 

Facility - 8 

Facility - 9 

Facility-10 

Facility -11 

Facility-12 

Facility -13 

Facility-14 

Facility -15 

Facility-16 

Facility-17 

Facility -18 

Facility-19 

Facility - 20 

Facility - 21 

Facility - 22 

Facility - 23 

Facility - 24 

Facility - 25 

Facility - 26 

Facility - 27 

Facility - 28 

Facility - 29 

Facility - 30 

Facility - 31 

Facility - 32 

Facility - 33 

Facility - 34 

Facility - 35 

Facility - 36 

Facility - 37 

Facility - 38 

Facility - 39 

Facility - 40 

Facility - 41 

Facility - 42 

Facility - 43 

Facility - 44 

Facility - 45 

Facility - 46 

Facility - 47 

Facility - 48 

Facility - 49 

Facility - 50 

Facility - 51 

Facility - 53 

Facility - 54 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

1 Of 54 
P.4 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Open Molding 

Manual Resin Application - Corrosion Resistant 

Regulatory Alternative 1 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

55 

56 

57 

58 

59 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 60 

Facility - 61 

Facility - 62 

Facility - 63 

Facility - 64 

Facility - 65 

Facility - 66 

Facility - 67 

Facility - 68 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 79 

Facility - 80 

Facility 

Facility 

Facility 

Facility 

69 

70 

71 

72 

73 

74 

75 

76 

77 

78 

81 

82 

83 

84 

Summary Totals $0 $0 $0 $0 $0 $0 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

2 Of 54 
P.5 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Open Molding 

Regulatory Alternative 1 

Manual Resin Application - Non-Corrosion Resistant 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth Facility -1 

Project New Growth Facility - 2 $7,844 $4,958 $1,426 

Project New Growth Facility - 3 

Project New Growth Facility - 4 

Project New Growth Facility - 5 

Project New Growth Facility - 6 

Project New Growth Facility - 7 

Project New Growth Facility - 8 

Project New Growth Facility - 9 

Project New Growth Facility -10 

Project New Growth Facility -11 

Project New Growth Facility -12 

Project New Growth Facility -13 

Project New Growth Facility -14 

Project New Growth Facility -15 

Project New Growth Facility -16 

Project New Growth Facility -17 

Project New Growth Facility -18 

Project New Growth Facility -19 

Project New Growth Facility - 20 

Project New Growth Facility - 21 

Project New Growth Facility - 22 

Project New Growth Facility - 23 

Project New Growth Facility - 24 

Project New Growth Facility - 25 

Project New Growth Facility - 26 

Project New Growth Facility - 27 

Project New Growth Facility - 28 

Project New Growth Facility - 29 

Project New Growth Facility - 30 

Project New Growth Facility - 31 

Project New Growth Facility - 32 

Project New Growth Facility - 33 

Project New Growth Facility - 34 

Project New Growth Facility - 35 

Project New Growth Facility - 36 

Project New Growth Facility - 37 

Project New Growth Facility - 38 

Project New Growth Facility - 39 

Project New Growth Facility - 40 

Project New Growth Facility - 41 

Project New Growth Facility - 42 

Project New Growth Facility - 43 

Project New Growth Facility - 44 

Project New Growth Facility - 45 

Project New Growth Facility - 46 

Project New Growth Facility - 47 

Project New Growth Facility - 48 

Project New Growth Facility - 49 

Project New Growth Facility - 50 

Project New Growth Facility - 51 

Project New Growth Facility - 53 

Project New Growth Facility - 54 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 

$639,705 $46,711 $132,884 

3 Of 54 
P.6 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Manual Resin Application - Non-Corrosion Resistant 

Regulatory Alternative 1 

TCC 

($) 

$7,844 

ACV 

($/yr) 

$4,958 

ACF 

($/yr) 

$1,426 

Regulatory Alternative 2 

TCC 

($) 

$639,705 

ACV 

($/yr) 

$46,711 

ACF 

($/yr) 

$132,884 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 4 Of 54 
Projected New Growth Sources - Facility Specific Cost Summary 

P.7 

Projected New RPC Facility Open Molding 

Manual Resin Application - Tooling/Mold Manufacturing 

Regulatory Alternative 1 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/y0 

Project New Growth Facility -1 

Project New Growth Facility - 2 

Project New Growth Facility - 3 

Project New Growth Facility - 4 

Project New Growth Facility - 5 

Project New Growth Facility - 6 

Project New Growth Facility - 7 

Project New Growth Facility - 8 

Project New Growth Facility - 9 

Project New Growth Facility -10 

Project New Growth Facility -11 

Project New Growth Facility -12 

Project New Growth Facility -13 

Project New Growth Facility -14 

Project New Growth Facility -15 

Project New Growth Facility -16 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility - 22 

Project New Growth Facility - 23 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility - 29 

Project New Growth Facility - 30 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility - 35 

Project New Growth Facility - 36 

Project New Growth Facility - 37 

Project New Growth Facility - 38 

Project New Growth Facility - 39 

Project New Growth Facility - 40 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility 

Project New Growth Facility - 47 

Project New Growth Facility - 48 

Project New Growth Facility - 49 

Project New Growth Facility - 50 

Project New Growth Facility - 51 

Project New Growth Facility - 53 

Project New Growth Facility - 54 

•17 

•18 

•19 

•20 

•21 

•24 

•25 

•26 

•27 

•28 

•31 

•32 

•33 

•34 

41 

42 

43 

44 

45 

46 

$519 $0 $603 $65,457 

$72 

$105 

$128 

$135 

$159 

$173 

$90 

$93 

$103 

$116 

$118 

$120 

$134 

$140 

$145 

$148 

$148 

$154 

$162 

$93 

$100 

$100 

$101 

$106 

$112 

$117 

$125 

$125 

$138 

$150 

$174 

$181 

$104 

$112 

$119 

$124 

$131 

$137 

$147 

$195 

$89 

$210 

$304,394 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$9,721 

$189 

$274 

$336 

$355 

$416 

$454 

$236 

$245 

$270 

$304 

$310 

$315 

$353 

$369 

$380 

$389 

$389 

$405 

$425 

$243 

$261 

$264 

$266 

$279 

$295 

$308 

$327 

$329 

$362 

$394 

$456 

$475 

$272 

$295 

$313 

$326 

$344 

$360 

$385 

$512 

$233 

$552 

$54,063 

$33,114 

$48,015 

$58,778 

$62,089 

$72,851 

$79,474 

$44,541 

$46,238 

$50,904 

$57,267 

$58,540 

$59,388 

$66,599 

$69,569 

$71,690 

$73,387 

$73,387 

$76,356 

$80,174 

$46,059 

$49,446 

$49,897 

$50,349 

$52,833 

$55,768 

$58,251 

$61,864 

$62,315 

$68,411 

$74,507 

$86,248 

$89,861 

$50,171 

$54,333 

$57,620 

$60,139 

$63,316 

$66,383 

$70,984 

$94,426 

$56,902 

$134,606 

$304,394 

$493 

$399 

$578 

$707 

$747 

$877 

$956 

$719 

$747 

$822 

$925 

$946 

$959 

$1,076 

$1,124 

$1,158 

$1,185 

$1,185 

$1,233 

$1,295 

$866 

$929 

$938 

$946 

$993 

$1,048 

$1,095 

$1,163 

$1,171 

$1,286 

$1,400 

$1,621 

$1,689 

$920 

$996 

$1,056 

$1,103 

$1,161 

$1,217 

$1,301 

$1,731 

$1,817 

$4,299 

$9,721 

$10,488 

$5,375 

$7,794 

$9,541 

$10,079 

$11,826 

$12,901 

$7,373 

$7,654 

$8,427 

$9,480 

$9,691 

$9,831 

$11,025 

$11,517 

$11,868 

$12,149 

$12,149 

$12,640 

$13,272 

$7,719 

$8,287 

$8,362 

$8,438 

$8,854 

$9,346 

$9,762 

$10,368 

$10,443 

$11,465 

$12,487 

$14,454 

$15,060 

$8,386 

$9,082 

$9,631 

$10,052 

$10,583 

$11,096 

$11,865 

$15,783 

$10,106 

$23,907 

$54,063 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

5 Of 54 
r 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Manual Resin Application - Tooling/Mold Manufacturing 

Regulatory Alternative 1 

TCC 

($) 

$310,348 

ACV 

($/yr) 

$9,721 

ACF 

($/yr) 

$68,932 

Regulatory Alternative 2 

TCC 

($) 

$3,066,900 

ACV 

($/yr) 

$58,599 

ACF 

($/yr) 

$514,678 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 6 Of 54 

P.8 
P.9 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Open Molding 

Mechanical Resin Application - Corrosion Resistant 

Regulatory Alternative 1 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth Facility - 1 

Project New Growth Facility - 2 

Project New Growth Facility - 3 

Project New Growth Facility - 4 

Project New Growth Facility - 5 

Project New Growth Facility - 6 

Project New Growth Facility - 7 

Project New Growth Facility - 8 

Project New Growth Facility - 9 

Project New Growth Facility -10 

Project New Growth Facility -11 

Project New Growth Facility -12 

Project New Growth Facility -13 

Project New Growth Facility -14 

Project New Growth Facility -15 

Project New Growth Facility -16 

Project New Growth Facility -17 

Project New Growth Facility -18 

Project New Growth Facility -19 

Project New Growth Facility - 20 

Project New Growth Facility - 21 

Project New Growth Facility - 22 

Project New Growth Facility - 23 

Project New Growth Facility - 24 

Project New Growth Facility - 25 

Project New Growth Facility - 26 

Project New Growth Facility - 27 

Project New Growth Facility - 28 

Project New Growth Facility - 29 

Project New Growth Facility - 30 

Project New Growth Facility - 31 

Project New Growth Facility - 32 

Project New Growth Facility - 33 

Project New Growth Facility - 34 

Project New Growth Facility - 35 

Project New Growth Facility - 36 

Project New Growth Facility - 37 

Project New Growth Facility - 38 

Project New Growth Facility - 39 

Project New Growth Facility - 40 

Project New Growth Facility - 41 

Project New Growth Facility - 42 

Project New Growth Facility - 43 

Project New Growth Facility - 44 

Project New Growth Facility - 45 

Project New Growth Facility - 46 

Project New Growth Facility - 47 

Project New Growth Facility - 48 

Project New Growth Facility - 49 

Project New Growth Facility - 50 

Project New Growth Facility - 51 

Project New Growth Facility - 53 

Project New Growth Facility - 54 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost -

All dollars in 1998 dollars unless otherwise noted. 

Fixed 

7 Of 54 
P.10 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility" Open Molding 

Regulatory Alternative 1 

Mechanical Resin Application - Corrosion Resistant 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/y0 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

•57 

•58 

•59 

•60 

64 

65 

66 

67 

Facility - 55 

Facility - 56 

Facility 

Facility 

Facility 

Facility 

Facility - 61 

Facility - 62 

Facility - 63 

Facility 

Facility 

Facility 

Facility 

Facility - 68 

Facility - 69 

Facility - 70 

Facility - 71 

Facility - 72 

Facility - 73 

Facility - 74 

Facility - 75 

Facility - 76 

Facility - 77 

Facility - 78 

Facility - 79 

Facility 

Facility 

Facility 

Facility - 83 

Facility - 84 

80 

81 

82 

Summary Totals $0 $0 $0 $0 $0 $0 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

8 Of 54 
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*.U^O(DOlNlO)mfcUI\)-'0(OOJ-~IO)UlAUW^O<DC»-<CJlUltUN)-'OIOaiNO)UlJkUN)-» 0 

Project Ne

w Growth Facility -1 

Project Ne

w Growth Facility - 2 

Project New Growth Facility - 3 Project Ne

w Growth Facility - 4 

Project Ne

w Growth Facility - 5 

Project Ne

w Growth Facility - 6 

Project Ne

w Growth Facility - 7 

Project Ne

w Growth Facility - 8 

Project Ne

w Growth Facility - 9 

$5,551 $12,861 $1,122 $966,100 $73,017 $204,872 

Plant Name 

_ . -H 

<y» O 

~ O ACV ($/yr) _ -H 

«t o 

-" o 

SS 

^ > 

Regulatory Alternative 1 Regulatory Alternative 2 | 

Mechanical Resin Application - Non-Corrosion Resistant 4MaiHM|» | 

| Projected Ne

w RP

C Facility Open Molding | 

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•5 
P.12 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Mechanical Resin Application - Non-Corrosion ResistantJBIM ^ 

Regulatory Alternative 1 

TCC 

($) 

$5,551 

ACV 

($/yr) 

$12,861 

ACF 

($/yr) 

$1,122 

Regulatory Alternative 2 

TCC 

($) 

$966,100 

ACV 

($/yr) 

$73,017 

ACF 

($/yr) 

$204,872 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

10 Of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Open Molding 

Mechanical Resin Application - Non-Corrosion Resistant^ 

Regulatory Alternative 1 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Facility - 55 

Facility - 56 

Facility - 57 

Facility - 58 

Facility - 59 

Facility - 60 

Facility - 61 

Facility - 62 

Facility - 63 

Facility - 64 

Facility - 65 

Facility - 66 

Facility - 67 

Facility - 68 

Facility - 69 

Facility - 70 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 76 

Facility - 77 

Facility - 78 

Facility - 79 

Facility - 80 

Facility - 81 

Facility - 82 

Facility - 83 

Facility - 84 

71 

72 

73 

74 

75 

Summary Totals $0 $0 $0 $0 $0 $0 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Mechanical Resin Application - Tooling/Mold Manufacturing 

Regulatory Alternative 1 

TCC 

($) 

$1,035,612 

ACV 

($/yr) 

$71,196 

ACF 

($/yr) 

$239,707 

Regulatory Alternative 2 

TCC 

($) 

$8,084,169 

ACV 

($/y0 

$425,455 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 

ACF 

($/yr) 

$1,565,054 

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Project Ne

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Project Ne

w Growth Facility - 2 

Project Ne

w Growth Facility - 3 

Project Ne

w Growth Facility - 4 

Project Ne

w Growth Facility - 5 

Project Ne

w Growth Facility - 6 

Project Ne

w Growth Facility - 7 

Project Ne

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Plant Name 

v> O 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Filament Winding - Corrosion Resistant 

Regulatory Alternative 1 

TCC 

($) 

$0 

ACV 

($/yr) 

$0 

ACF 

($/yr) 

$0 

Regulatory Alternative 2 

TCC 

($) 

$0 

ACV 

($/yr) 

$0 

ACF 

($/yr) 

$0 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

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2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. Q. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 

• • • i • i i i i i i • i i • i i • i i i i i i • i • • • i i • i • • • • • i • • • i • 

JkU-'OdiaiMOlUl^UM-'OlDOlSOlOliwW-'OlOCBSOlOlAUW-'OIOtDNlOlinJiUW-' O 

Project Ne

w Growth Facility -1 

Project Ne

w Growth Facility - 2 

Project Ne

w Growth Facility - 3 

Project Ne

w Growth Facility - 4 

Project Ne

w Growth Facility - 5 

Project Ne

w Growth Facility - 6 

Project Ne

w Growth Facility - 7 

Project Ne

w Growth Facility - 8 

Project New Growth Facility - 9 

$535 

$65 

$4,347 

$11,976,705 

$0 $0 

$4,840 

$1,369,643 

$1,437 

$174 

$731 

$2,640,230 

$1,027,216 $1,554,727 

$371,936 

$11,976,705 

$79,421 

$100,638 

$22,051 

$1,369,643 

$217,540 $323,452 

$75,536 

$2,640,230 

Plant Name 

_ -H 

tn O 

^ o 

'tn > 

S3 

^ -H 

tn O 

~ O ACV ($/yr) ACF I ($/yr) 

Regulatory Alternative 1 Regulatory Alternative 2 | 

Filament Winding - Non-Corrosion Resistant | 

| Projected Ne

w RP

C Facility Open Molding | 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Filament Winding - Non-Corrosion Resistant 

Regulatory Alternative 1 

TCC 

($) 

$11,981,652 

ACV 

($/yr) 

$1,374,483 

ACF 

($/yr) 

$2,642,572 

Regulatory Alternative 2 

TCC 

($) 

$14,930,584 

ACV 

($/yr) 

$1,571,754 

ACF 

($/yr) 

$3,256,759 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

18 Of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Gel Coat Application - Pigmented Production 

Regulatory Alternative 1 

TCC 

($) 

. 

$32,001 

ACV 

($/yr) 

$17,716 

ACF 

($/yr) 

$5,548 

Regulatory Alternative 2 

TCC 

($) 

$834,329 

ACV 

($/yr) 

$53,714 

ACF 

($/yr) 

$169,261 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

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Plant Name 

tn O 

~ O 

55 

5 " 

tn O 

- ' O ACV ($/yr) "in > 

5 " 

Regulatory Alternative 1 Regulatory Alternative 2 | 

Gel Coat Application - Clear Production | 

| Projected Ne

w RP

C Facility Open Molding | 

CD 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Open Molding 

Regulatory Alternative 1 

Gel Coat Application - Clear Production 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

55 

56 

57 

58 

59 

60 

61 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 62 

Facility - 63 

Facility - 64 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 72 

Facility - 73 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

65 

66 

67 

68 

69 

70 

71 

74 

75 

76 

77 

78 

79 

80 

81 

82 

83 

Facility - 84 

Summary Totals $5,108,029 $550,100 $1,094,662 $36,343,834 $2,895,347 $7,805,320 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

22 Of 54 
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| Projected New RP

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Open Molding 

Gel Coat Application - Tooling/Mold Manufacturing 

Regulatory Alternative 1 

TCC 

($) 

$809,050 

ACV 

($/yr) 

$40,009 

ACF 

($/yr) 

$151,998 

Regulatory Alternative 2 

TCC 

($) 

$1,765,512 

ACV 

($/yr) 

$104,550 

ACF 

($/yr) 

$353,926 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost -

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

24 of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growrth Facility - 56 

Project New Growth Facility - 57 

Project New Growrth Facility - 58 

Project New Growrth Facility - 59 

Project New Growrth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growrth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

|Summary Totals 

Open Molding 

All Process/Product Groupings Combined 

Regulatory Alternative 1 

TCC 

($) 

$19,290,087 

ACV 

($/yr) 

$2,081,044 

ACF 

($/yr) 

$4,205,968 

Regulatory Alternative 2 

TCC 

($) 

$66,631,134 

ACV 

($/yr) 

$5,229,147 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 

ACF 

($/yr) 

$14,002,755 

26 of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growrth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growrth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growrth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Closed Molding 

Compression/Injection Molding 

Regulatory Alternative 1 

TCC 

($) 

$401 

ACV 

($/yr) 

$0 

ACF 

(SW) 

$1,094 

Regulatory Alternative 2 

TCC 

($) 

$401 

ACV 

($/yr) 

$0 

ACF 

($/yr) 

$1,094| 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 28 of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Closed Molding 

Regulatory Alternative 1 

Resin Transfer Molding 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth Facility - 55 

Project New Growrth Facility - 56 

Project New Growrth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growrth Facility - 61 

Project New Growrth Facility - 62 

Project New Growrth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growrth Facility - 76 

Project New Growth Facility - 77 

Project New Growrth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals $960 $0 $2,299 $960 $0 $2,299 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

30 Of 54 
TC

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All doll 

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1998 d 

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proropppprorororopproroprorororororopppprororopprororororoprorororop'ror o 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Closed Molding 

Regulatory Alternative 1 

All Process/Product Groupings Combined 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/y0 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Facility - 55 

Facility - 56 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 67 

Facility - 68 

Facility - 69 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 80 

Facility - 81 

Facility - 82 

Facility - 83 

Facility - 84 

57 

58 

59 

60 

61 

62 

63 

64 

65 

66 

70 

71 

72 

73 

74 

75 

76 

77 

78 

79 

Summary Totals $1,361 $0 $3,393 $1,361 $0 $3,393 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

32 Of 54 
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4koi^ocoroviroro4kcoM-kocoroviroro4kcoM^otoroviroro4kcoro^ocoro-groro4kwro^o^ r o ' ^ m^'^ UNJ~ * 

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Regulatory Alternative 1 Regulatory Alternative 2 | 

Centrifugal Casting - Corrosion Resistant | 

| Projected Ne

w RP

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Centrifugal Casting 

Centrifugal Casting - Corrosion Resistant 

Regulatory Alternative 1 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Facility - 55 

Facility - 56 

Facility - 57 

Facility - 58 

Facility - 59 

Facility - 60 

Facility - 61 

Facility - 62 

Facility - 63 

Facility - 64 

Facility - 65 

Facility - 66 

Facility - 67 

Facility - 68 

Facility - 69 

Facility - 70 

Facility - 71 

Facility - 72 

Facility - 73 

Facility - 74 

Facility - 75 

Facility - 76 

Facility - 77 

Facility - 78 

Facility - 79 

Facility - 80 

Facility - 81 

Facility - 82 

Facility - 83 

Facility - 84 

Summary Totals $0 $0 $0 $0 $0 $0 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

34 Of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growrth Facility - 59 

Project New Growrth Facility - 60 

Project New Growrth Facility - 61 

Project New Growrth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growrth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growrth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growrth Facility - 76 

Project New Growrth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Centrifugal Casting 

Centrifugal Casting - Non-Corrosion Resistant 

Regulatory Alternative 1 

TCC 

($) 

$661,174 

ACV 

($/yr) 

$77,938 

ACF 

($/yr) 

$138,988 

Regulatory Alternative 2 

TCC 

($) 

$1,164,790 

ACV 

($/yr) 

$95,630 

ACF 

($/yr) 

$245,631 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

36 Of 54 
P.39 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility Centrifugal Casting 

Regulatory Alternative 1 

All Process/Product Groupings Combined 

Plant Name TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Regulatory Alternative 2 

TCC 

($) 

ACV 

($/yr) 

ACF 

($/yr) 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Project New Growrth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growrth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Project New Growth 

Facility • 

Facility • 

Facility • 

Facility • 

Facility • 

Facility -

Facility -

Facility - 8 

-9 

•10 

•11 

•12 

•13 

23 

24 

25 

26 

27 

28 

Facility 

Facility • 

Facility • 

Facility • 

Facility • 

Facility-14 

Facility-15 

Facility-16 

Facility-17 

Facility-18 

Facility-19 

Facility - 20 

Facility - 21 

Facility - 22 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility 

Facility - 29 

Facility - 30 

Facility - 31 

Facility - 32 

Facility - 33 

Facility - 34 

Facility - 35 

Facility - 36 

Facility 

Facility 

Facility 

Facility 

Facility - 41 

Facility - 42 

Facility - 43 

Facility - 44 

Facility - 45 

Facility - 46 

Facility - 47 

Facility 

Facility 

Facility 

Facility 

Facility - 53 

Facility - 54 

37 

38 

39 

40 

48 

49 

50 

51 

$9,317 

$5,475 

$133,101 

$513,282 

$3,740 

$14,447 

$12,087 

$47,665 

$2,494 

$1,755 

$27,604 

$107,134 

$291,009 

$227,398 

$133,101 

$513,282 

$20,977 

$14,903 

$12,087 

$47,665 

$62,961 

$47,931 

$27,604 

$107,134 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

37 Of 54 
P.40 

Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growrth Facility - 57 

Project New Growrth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growrth Facility - 61 

Project New Growrth Facility - 62 

Project New Growth Facility - 63 

Project New Growrth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growrth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growrth Facility - 74 

Project New Growth Facility - 75 

Project New Growrth Facility - 76 

Project New Growrth Facility - 77 

Project New Growrth Facility - 78 

Project New Growrth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Centrifugal Casting 

All Process/Product Groupings Combined 

Regulatory Alternative 1 

TCC 

($) 

$661,174 

ACV 

($/yr) 

$77,938 

ACF 

($/yr) 

$138,988 

Regulatory Alternative 2 

TCC 

($) 

$1,164,790 

ACV 

($/yr) 

$95,630 

ACF 

($/yr) 

$245,631 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Fixed 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

P~roject New Growth Facility - 55 

Project New Growrth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growrth Facility - 75 

Project New Growth Facility - 76 

Project New Growrth Facility - 77 

Project New Growth Facility - 78 

Project New Growrth Facility - 79 

Project New Growrth Facility - 80 

Project New Growrth Facility - 81 

Project New Growrth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Continuous Lamination / Continuous Casting 

No Process/Product Groupings 

Regulatory Alternative 1 

TCC 

($) 

$624,448 

$161,106 

$785,554 

ACV 

($/yr) 

$82,701 

$10,058 

$92,759 

ACF 

($/yr) 

$115,801 

$31,960 

$147,761 

Regulatory Alternative 2 

TCC 

($) 

$624,448 

$280,066 

$904,514 

ACV 

($/yr) 

$82,701 

$24,257 

$106,958 

ACF 

($/yr) 

$115,801 

$54,907 

$170,708 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 40 of 54 
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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growrth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growrth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growrth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Polymer Casting 

No Process/Product Groupings 

Regulatory Alternative 1 

TCC 

($) 

$11,027 

ACV 

($/yr) 

$0 

ACF 

($/yr) 

$27,093 

Regulatory Alternative 2 

TCC 

($) 

$11,027 

ACV 

($/yr) 

$0 

ACF 

($/yr) 

$27,093 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Fixed 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Pultrusion 

No Process/Product Groupings 

Regulatory Alternative 1 

TCC 

($) 

$6,055 

$32,250 

$8,262 

$944 

$5,365 

$952 

$267 

$267 

$6,037 

$1,647 

$1,667 

$922 

$1,681 

$36,566 

$3,936 

$996 

$37,259 

$11,890 

$4,656 

$14,039 

$17,715 

$968 

$21,250 

$6,073 

$3,185 

$267 

$999 

$2,401 

$267,046 

ACV 

($/yr) 

$5,714 

$31,565 

$7,891 

$710 

$5,031 

$716 

$0 

$0 

$5,735 

$1,429 

$1,423 

$713 

$1,435 

$35,825 

$3,619 

$719 

$36,509 

$11,471 

$4,330 

$13,593 

$17,219 

$699 

$20,748 

$5,731 

$2,879 

$0 

$721 

$2,111 

$255,811 

ACF 

($/yr) 

$1,159 

$3,273 

$1,340 

$610 

$1,108 

$616 

$696 

$695 

$1,026 

$582 

$670 

$522 

$675 

$3,620 

$997 

$756 

$3,676 

$1,632 

$1,053 

$1,804 

$2,102 

$734 

$2,251 

$1,163 

$933 

$696 

$758 

$855 

$40,993 

Regulatory Alternative 2 

TCC 

($) 

$1,220,616 

$5,051,848 

$2,024,026 

$607,953 

$740,966 

$728,086 

$928,283 

$1,859,475 

$1,034,352 

$507,977 

$295,835 

$220,338 

$682,454 

$5,045,629 

$1,017,999 

$106,895 

$5,041,141 

$5,048,783 

$1,048,767 

$5,346,333 

$5,361,667 

$577,388 

$1,184,605 

$1,224,293 

$915,851 

$13,086 

$596,013 

$803,806 

$60,589,901 

ACV 

($/yr) 

$94,928 

$366,865 

$140,313 

$44,013 

$52,209 

$58,381 

$70,687 

$127,314 

$77,953 

$36,969 

$18,114 

$12,210 

$50,181 

$365,957 

$78,616 

$1,400 

$364,850 

$366,521 

$80,776 

$391,827 

$391,630 

$41,539 

$68,913 

$95,214 

$70,085 

$0 

$42,879 

$60,622 

$4,401,976 

ACF 

($/yr) 

$257,657 

$1,077,815 

$428,497 

$128,074 

$152,544 

$155,392 

$195,675 

$392,186 

$216,344 

$105,737 

$59,006 

$43,168 

. $143,676 

$1,076,488 

$215,403 

$17,977 

$1,075,530 

$1,077,161 

$221,364 

$1,143,784 

$1,147,065 

$121,566 

$215,986 

$258,433 

$193,736 

$2,588 

$125,488 

$169,903 

$12,841,752 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF ' 

All dollars in 1998 dollars unless otherwise noted. 

Annualized Cost - Fixed 

44 Of 54 
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Project Ne

w Growth Facility -1 

Project Ne

w Growth Facility - 2 

Project Ne

w Growth Facility - 3 

Project Ne

w Growth Facility - 4 

Project Ne

w Growth Facility - 5 

Project Ne

w Growth Facility - 6 

Project Ne

w Growth Facility - 7 

Project Ne

w Growth Facility - 8 

Project Ne

w Growth Facility - 9 

$365 tn 

o $861 $1,121,710 $83,265 $234,439 

Plant Name 

tn O 

~ O ACF ($/yr) tn O 

~ O ACV ($/yr) 

Regulatory Alternative 1 Regulatory Alternative 2 | 

No Process/Product Groupings | 

| Projected Ne

w RP

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C Manufacturing | 

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Projected New Growth Sources - Facility Specific Cost Summary 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

SMC Manufacturing 

No Process/Product Groupings 

Regulatory Alternative 1 

TCC 

i ($) 

$365 

ACV 

($/yr) 

$0 

ACF 

($/yr) 

$861 

Regulatory Alternative 2 

TCC 

($) 

$1,121,710 

ACV 

($/yr) 

$83,265 

ACF 

($/yr) 

$234,439 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

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Plant Name TCC ACV ACF TCC , ACV ACF 1 

Regulatory Alternative 1 Regulatory Alternative 2 | 

No Process/Product Groupings | 

| Projected Ne

w RP

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P.52 

Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility - 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Mixing of HAP Containing Materials 

No Process/Product Groupings 

Regulatory Alternative 1 

TCC 

($) 

$554 

$512 

$512 

$344 

$513 

$465 

$512 

$512 

$217 

$127 

$259 

$16 

$472 

$511 

$516 

$0 

$555 

$511 

$560 

$510 

$512 

$498 

$123 

$511 

$513 

$512 

$514 

$502 

$180,133 

$547 

$1,685,295 

ACV 

($/yr) 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$0 

$8,285 

$0 

$96,848 

ACF 

($/yr) 

$1,317 

$1,136 

$865 

$531 

$1,138 

$895 

$775 

$775 

$949 

$167 

$408 

$113 

$818 

$2,036 

$873 

$0 

$3,482 

$1,135 

$1,512 

$863 

$775 

$930 

$131 

$954 

$958 

$775 

$960 

$849 

$33,603 

$1,372 

$418,775 

Regulatory Alternative 2 

TCC 

($) 

$248,407 

$755,075 

$223,740 

$105,568 

$632,865 

$175,990 

$236,983 

$387,779 

$158,098 

$65,966 

$74,011 

$24,537 

$177,959 

$754,145 

$157,168 

$0 

$753,519 

$754,617 

$226,708 

$444,718 

$445,994 

$162,082 

$54,107 

$249,111 

$149,897 

$13,331 

$167,310 

$140,376 

$180,133 

$151,038 

$19,046,790 

ACV 

($/yr) 

$14,628 

$55,980 

$10,840 

$3,524 

$49,338 

$9,148 

$13,367 

$23,909 

$11,498 

$3,992 

$2,936 

$1,923 

$7,814 

$55,841 

$6,152 

$0 

$55,671 

$55,927 

$12,474 

$29,980 

$29,964 

$6,494 

$4,721 

$14,672 

$5,501 

$0 

$6,703 

$4,776 

$8,285 

$4,531 

$959,173 

ACF 

($/yr) 

$49,389 

$163,051 

$43,896 

$19,170 

$134,269 

$34,085 

$46,827 

$80,099 

$32,896 

$13,166 

$13,682 

$5,219 

$33,624 

$162,851 

$29,160 

$0 

$162,712 

$162,952 

$44,533 

$93,691 

$93,959 

$30,369 

$11,142 

$49,531 

$27,580 

$2,667 

$31,349 

$25,592 

$33,603 

$27,281 

$3,705,871 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost • 

All dollars in 1998 dollars unless otherwise noted. 

Variable Cost; ACF = Annualized Cost - Fixed 

50 Of 54 
Important Notes 

TC

C = Total Capita 

All dollars in 1998 d 

Cost; A 

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Projected New RPC Facility 

Plant Name 

Project New Growth Facility - 55 

Project New Growth Facility - 56 

Project New Growth Facility - 57 

Project New Growth Facility - 58 

Project New Growth Facility - 59 

Project New Growth Facility - 60 

Project New Growth Facility - 61 

Project New Growth Facility - 62 

Project New Growth Facility - 63 

Project New Growth Facility - 64 

Project New Growth Facility - 65 

Project New Growth Facility - 66 

Project New Growth Facility - 67 

Project New Growth Facility - 68 

Project New Growth Facility - 69 

Project New Growth Facility - 70 

Project New Growth Facility - 71 

Project New Growth Facility - 72 

Project New Growth Facility - 73 

Project New Growth Facility - 74 

Project New Growth Facility r 75 

Project New Growth Facility - 76 

Project New Growth Facility - 77 

Project New Growth Facility - 78 

Project New Growth Facility - 79 

Project New Growth Facility - 80 

Project New Growth Facility - 81 

Project New Growth Facility - 82 

Project New Growth Facility - 83 

Project New Growth Facility - 84 

Summary Totals 

Facility Totals 

All Subcategories & Process/Product Groupings 

Regulatory Alternative 1 

TCC 

($) 

$7,780 

$33,839 

$9,851 

$2,281 

$6,954 

$2,503 

$1,856 

$1,856 

$7,528 

$2,805 

$3,013 

$1,875 

$3,145 

$38,154 

$5,529 

$2,331 

$38,985 

$13,478 

$6,386 

$15,627 

$19,303 

$2,543 

$22,647 

$7,662 

$4,775 

$1,856 

$2,591 

$3,980 

$805,752 

$162,702 

$22,788,630 

ACV 

($/yr) 

$5,714 

$31,565 

$7,891 

$710 

$5,031 

$716 

$0 

$0 

$5,735 

$1,429 

$1,423 

$713 

$1,435 

$35,825 

$3,619 

$719 

$36,509 

$11,471 

$4,330 

$13,593 

$17,219 

. $699 

$20,748 

$5,731 

$2,879 

$0 

$721 

$2,111 

$90,986 

$10,058 

$2,604,400 

ACF 

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$4,120 

$6,040 

$3,836 

$2,484 

$3,876 

$2,842 

$3,102 

$3,101 

$3,357 

$1,911 

$2,410 

$1,785 

$2,836 

$7,287 

$3,501 

$2,423 

$8,802 

$4,398 

$4,210 

$4,297 

$4,508 

$3,296 

$3,741 

$3,747 

$3,522 

$3,102 

$3,349 

$3,334 

$151,048 

$34,859 

$5,101,525 

Regulatory Alternative 2 

TCC 

($) 

$1,470,193 

$5,808,000 

$2,248,844 

$714,514 

$1,374,908 

$905,163 

$1,166,343 

$2,248,330 

$1,193,723 

$574,973 

$370,932 

$245,811 

$861,406 

$5,800,851 

$1,176,244 

$108,230 

$5,795,830 

$5,804,477 

$1,276,646 

$5,792,129 

$5,808,738 

$740,547 

$1,239,985 

$1,474,480 

$1,066,825 

$27,495 

$764,401 

$945,259 

$805,752 

$432,153 

$149,557,947 

ACV 

($/yr) 

$109,556 

$422,845 

$151,153 

$47,537 

$101,547 

$67,529 

$84,053 

$151,223 

$89,451 

$40,961 

$21,050 

$14,133 

$57,995 

$421,798 

$84,768 

$1,400 

$420,521 

$422,449 

$93,250 

$421,807 

$421,594 

$48,033 

$73,634 

$109,886 

$75,586 

$0 

$49,583 

$65,398 

$90,986 

$28,788 

$10,876,149 

ACF 

($/yr) 

$308,690 

$1,242,497 

$474,023 

$148,586 

$288,444 

$190,833 

$244,133 

$473,916 

$250,622 

$120,066 

$74,043 

$49,536 

$178,642 

$1,240,970 

$246,193 

$19,691 

$1,239,887 

$1,241,744 

$267,541 

$1,239,106 

$1,242,655 

$153,566 

$228,510 

$309,595 

$222,946 

$6,886 

$158,467 

$197,126 

$151,048 

$83,723 

$31,350,512 

41,053,315 

Important Notes 

TCC = Total Capital Cost; ACV = Annualized Cost - Variable Cost; ACF = Annualized Cost - Fixed 

All dollars in 1998 dollars unless otherwise noted. 54 Of 54