# Patent

## Title
Foamable oil-water emulsion

## Abstract

The present invention relates to foamable oil-in-water emulsions containing: A) one or more emulsifiers, at least one of which is a non-ionic emulsifier, B) one or more cotensides, C) one or more oils, D) optionally, one or more polar solubilizers, E) optionally, auxiliary and additive substances, F) one or more surfactants, G) water, H) optionally, water-soluble substances, provided that the water content of the emulsion is ≧70% by weight and the concentration of surfactant(s) F) is from 0.01 to less than 10% by weight, each based on the entire emulsion. The invention further relates to a method for producing the oil-water emulsions according to the invention, to foams obtained from these oil-water emulsions, to a method for producing the foams, and to the application of the oil-water emulsions according to the invention and to the foams produced therefrom.

## Background
The present invention relates to a foamable O/W emulsion and to its use for producing care foam, in particular a skin care foam.
Cosmetic products in the form of foams enjoy great popularity, particularly in the USA. For reasons of environmental protection, such foams should nowadays be produced wherever possible without classic propellant gases, but using air. Corresponding containers which have a suitable foaming device are sold e.g. by Airspray, recently part of REXAM PLC. The foams are used e.g. in hairstyling products, in foaming products for face and body cleansing and also as foamable emulsions.
DE 10 2004 051 420 describes propellant-gas-free foam-forming systems which comprise a carbohydrate surfactant, in particular sugar ester or sugar ether, and are capable of foam formation without propellants. These aqueous systems preferably comprise alcohols, in particular ethanol.
DE 100 58 224 (Henkel) describes propellant-gas-free spray preparations which comprise microemulsions with a droplet size of below 500 nm. A suitability for producing foam creams is not described.
In recent times, microemulsions have been used for producing foamable formulations. For example, US 2006/0217283 (L'Oréal) describes foam compositions in the form of oil-in-water (O/W) emulsions. These emulsions have the oil phase in the form of droplets with a size of less than or equal to 4 μm. The fraction of oil phase in the emulsion is more than 30% by mass. The emulsion has an emulsifier system and also foam surfactants. The mass ratio of oil phase to foam surfactants is 1.5 to 12. The emulsions are preferably produced by the phase inversion temperature method. The foam surfactants used are preferably mixtures which have alkyl polyglycosides and amphoteric surfactants, such as e.g. betaines. As emulsifier systems, preference is given to those which have ethoxylated fatty alcohols or fatty acids, or consist of these.
The commercially available systems capable of foam formation often have the disadvantage that they do not have long term stability and therefore separate into oil phase and water phase. Consequently, these systems must first be shaken prior to use. However, such shaking is usually impossible in the case of products which from dispensers which are attached to walls or other objects.
Dr. Klaus Kwetkat describes in “Formulation of homogeneous O/W emulsion pump foams”, Speciality Chemicals Magazine, November 2005, pages 38 and 39, the production of stable foams which can be used as leave-on emulsion mousse. However, reworkings of the stated formulations have revealed that these formulations too do not have long term stability, phase separation thus occurring over a period of 3 months at 40° C.
It was therefore an object of the present invention to provide a foamable composition which does not comprise a propellant gas, which remains stable even over a prolonged period and thus can also be used in fixedly installed foaming devices. The foam obtained should preferably be stable or at least largely stable for the duration of application break upon rubbing on the skin. Moreover, the emulsion should absorb as quickly as possible into the skin.
Surprisingly, it has been found that O/W emulsions which are based on microemulsions, as are described e.g. in DE 10 2006 004 353 or DE 195 14 269, and which have from 0.01 to less than 10% by mass of a (foam) surfactant and greater than or equal to 70% by mass of water, are stable for 3 months at 40° C. In particular, it is surprising that, despite using a comparatively small amount of surfactant, it is possible to produce stable foam without using synthetic propellants. Within the context of the present invention, stable foams are understood as meaning foams which is completely filled in a 25 ml beaker of height 5 cm by 10 pump strokes á 0.4 g (e.g. Elegant Foamer Line M3 foam dispenser from Rexam Airspray) and this resulting foam does not collapse to a foam height of 2.5 cm (50%) within 3 min.
The present invention therefore provides a foamable oil-in-water emulsion comprising:

    A) one or more emulsifiers, where at least one nonionic emulsifier is present,
    B) one or more cosurfactants,
    C) one or more oils,
    D) optionally one or more polar solubilizers,
    E) optionally auxiliaries and additives,
    F) one or more surfactants,
    G) water,
    H) optionally water-soluble substances,

with the proviso that the water content of the emulsion is 70% by weight and the content of surfactant(s) (F) is from 0.01 to less than 10% by weight, based on the total emulsion.



Moreover, the present invention provides a method for producing the O/W emulsions according to the invention, foams obtainable from these O/W emulsions, a method for producing the foams and also the use of the O/W emulsions according to the invention and/or of the foams produced therefrom, as described in the claims and hereinbelow.
The foamable O/W emulsions according to the invention have the advantage that they are stable over a prolonged period, at least for 3 months. In this connection, long term stability is understood as meaning that the emulsions according to the invention can be stored for 3 months at room temperature, 4° C. and 40° C. without irreversible creaming or other signs of instability such as e.g. separation of the phases. The foamability does not change over this period, i.e. foams of comparable quality are obtained.
The stability of the O/W emulsions according to the invention makes it possible to also use these emulsions in foamers which are fixedly installed and in which shaking prior to application is therefore impossible. The stability furthermore has the advantage that it is possible to dispense with mechanical aids in the foaming apparatus for the purposes of homogenization prior to application. The foaming apparatus can therefore simply consist of a storage container for the O/W emulsion and the actual foaming/application device.
Moreover, the foamable O/W emulsions according to the invention have the advantage that they can be produced without the use of synthetic propellant gases, in particular without the use of organic, often flammable or environmentally harmful propellant gases.
A further advantage of the O/W emulsions according to the invention is that a very small amount of surfactants is required in order to ensure foamability. Since surfactants can often adversely affect the skin compatibility of products, the risk of skin incompatibility of the foams produced from the O/W emulsion according to the invention is reduced.
A further advantage of the O/W emulsions according to the invention is that they can be produced free from ethoxylated constituents. This too leads to better skin compatibility.
The foams produced from the O/W emulsion according to the invention, in particular cream foams, have the advantage that the emulsion, following application of the foam to the skin and after breaking the foam on the skin, very rapidly absorbs and thus produces a pleasant skin feel. The cream foams according to the invention are thus lighter and absorb more quickly into the skin than conventional creams.
The present invention is described below by way of example without any intention to restrict the invention to these exemplary embodiments. Where ranges, general formulae or compound classes are given below, then these are intended to include not only the corresponding ranges or groups of compounds that are explicitly mentioned, but also all part ranges and part groups of compounds which can be obtained by removing individual values (ranges) or compounds. If documents are cited within the course of the present description, then their content should, in its entirety, be deemed as forming part of the disclosure of the present invention. Unless stated otherwise, all percentage data below are data in mass percent and all average value data are number-average data.
The foamable oil-in-water emulsions according to the invention are characterized in that they comprise

    
    
        A) one or more emulsifiers, where at least one nonionic emulsifier is present,
        B) one or more cosurfactants,
        C) one or more oils,
        D) optionally one or more polar solubilizers,
        E) optionally auxiliaries and additives,
        F) one or more surfactants, in particular foam surfactants, in particular those foam surfactants which aid the production of foams without the use of synthetic, in particular organic, propellants,
        G) water,
        H) optionally water-soluble substances, which preferably do not fall under components A to F, such as e.g. active ingredients, such as e.g. gingko biloba extract, panthenol, creatine or allantoin,
        with the proviso that the water content and preferably the water phase content of the emulsion is ≧70% by weight, preferably from ≧80 to ≦99% by weight, preferably 90 to 97.5% by weight and particularly preferably from 92.5 to 95.0% by weight, and the content of surfactant(s) (F) is from 0.01 to less than 10% by weight, based on total emulsion. Included in the water phase here are all substances of a formulation which, on account of their hydrophilic character, can be admixed to this phase and/or be dissolved or dispersed therein. Thus, based on the oil-in-water emulsions according to the invention, in each case water and any constituents such as glycols, polyalkylene glycols, glycerol, polyglycerols, alcohols, water-soluble polymers or active ingredients form part of the water phase.
    
    


The average particle size (diameter) of the dispersed oil phase is preferably less than or equal to 4 μm, preferably from 20 to 1000 nm, particularly preferably from 30 to 250 nm. The determination of the average particle size can take place as described in DE 10 2006 004 353 by dynamic light scattering.
The O/W emulsions according to the invention are preferably of low viscosity. Within the context of the present invention, of low viscosity is understood as meaning a viscosity of ≦4000 mPas (determined with Brookfield RVT, Spindle 2, 20 rpm (20° C.)), preferably ≦2500 mPas, particularly preferably from 100 to 2000 mPas. Higher viscosities can be established, but are not preferred according to the invention. As a result of low viscosity, good foamability can be achieved in standard commercial foamers.
In the oil-in-water emulsion according to the invention, the emulsifiers A), the cosurfactants B) and the oils C) are present preferably in mass fractions (based on these three components) of from ≧10 to ≦30 (A), ≧3 to ≦20 (B) and ≧50 to ≦87 (C), preferably in mass fractions of ≧20 to ≦25 A)/≧5 to ≦15 B)/≧60 to ≦75 C).
Nonionic emulsifiers A) which may be present are all nonionic emulsifiers, in particular the nonionic emulsifiers specified in DE 100 58 224 or DE 195 14 269. Preferred nonionic emulsifiers A) are those as specified below as emulsifiers a).
It may be advantageous if, as emulsifiers A), an emulsifier mixture A1) consisting of: a) at least one nonionic primary emulsifier and b) at least one secondary emulsifier containing one or more acid functions and whose acid function can optionally be completely or partially neutralized, are present.
In the emulsifier mixture A1), the nonionic primary emulsifiers a) preferably present are one or more polyol partial esters selected from at least one of the groups:

    a1) glycerol and polyglycerol partial esters, preferably produced by esterification of aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acids with a chain length of ≧6 to ≦22 carbon atoms with glycerol, polyglycerols or mixtures of the two,
    a2) sorbitan or sorbitol partial esters, preferably produced by esterification of aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acids with a chain length of ≧6 to ≦22 carbon atoms with sorbitol,
    a3) carbohydrate esters, preferably glycoside or sucrose esters, preferably produced by esterification of aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acids with a chain length of ≧6 to ≦22 carbon atoms with mono- or polysaccharides, and also optionally moreover, or
    a4) (alkyl poly)glycosides, preferably produced by reaction of aliphatic, linear or branched, optionally unsaturated and/or additionally hydroxyfunctionalized alcohols with a chain length of ≧6 to ≦22 carbon atoms with mono- or polysaccharides,

or mixtures thereof.



Preferably, the main part of the nonionic primary emulsifier component a) consists of polyglycerol esters a1) in an amount of ≧25 to <100% by weight, preferably ≧50 to <100% by weight, particularly preferably ≧75 to <100% by weight, to which preferably sorbitan esters a2) are admixed in an amount of >0 to ≦75% by weight, preferably >0 to ≦50% by weight, particularly preferably >0 to ≦25% by weight, based on the total primary emulsifier component a). Preference is given here to polyglycerol and sorbitan partial esters which preferably contain, as hydrophobic fractions, in each case fatty acid radicals with a chain length of ≧10 to ≦18 carbon atoms. Very particularly preferably, the primary nonionic emulsifier component a) comprises a combination of polyglycerol laurates and sorbitan laurates, or consists preferably of these.
The emulsifier mixture (A1) comprises, as secondary emulsifier component (b), preferably one or more compounds selected from at least one of the groups:

    b1) optionally hydroxyl-group-containing di- or polycarboxylates, preferably sulfated, sulfonated or phosphated carboxylates, malonates, malates, succinates, sulfosuccinates, citrates, tartrates, in which the acid groups have preferably been partially esterified with aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized alcohols with a chain length of ≧6 to ≦22 carbon atoms,
    b2) optionally hydroxyl-group-containing di- or polycarboxylates, preferably sulfated or sulfonated or phosphated carboxylates, malonates, malates, succinates, sulfosuccinates, citrates, tartrates, in which the acid groups have preferably been partially esterified with polyols, polyol partial esters, preferably of glycerol, polyglycerol and/or sorbitol with aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acids with a chain length of ≧6 to ≦22 carbon atoms,
    b3) polyols, preferably glycerol, polyglycerol and sorbitol, which have preferably been partially esterified with aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized mono-, di- or polycarboxylic acids with a chain length of ≧2 to ≦22 carbon atoms, with the proviso that free, neutralizable acid groups are present in the molecule,
    b4) hydroxyfunctional mono-, di- or polycarboxylic acids, the hydroxyl groups of which have preferably been reacted at least partially with aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acids with a chain length of from ≧6 to ≦22 carbon atoms,
    b5) N-acylamino acids, such as sarcosinates, glutamates, aspartates, preferably comprising an aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized radical with a chain length of ≧6 to ≦22 carbon atoms, or
    b6) carboxylates, sulfates, sulfonates, phosphonates or phosphates, preferably comprising an aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized acyl radical with a chain length of ≧6 to ≦22 carbon atoms,

or mixtures thereof.



The emulsifiers of type b) are present in the emulsifier formulation preferably in at least partially neutralized form. It can be advantageous if they are already used as (partially) neutralized components. If desired, the neutralization step, however, can also take place in a suitable subsequent process step, in which case, for the purposes of the neutralization, preference is given to using bases which lead to anion-active emulsifiers with mono- or divalent cationic counterions. Particularly preferred counterions here are sodium and potassium.
Preference is given to using partially neutralized or neutralized citric acid partial esters as emulsifiers of type b), the hydrophobic radicals of which preferably in each case contain ≧10 to ≦18 carbon atoms.
Very particular preference is given to partial esters of citric acid and lauryl alcohol or of citric acid and glycerol mono- or dilaurates, and also partial esters of citric acid and oleyl alcohol or citric acid and glyceryl mono- or dioleates.
The emulsifier mixture A1) is preferably composed of ≧75 to ≦99.5% by weight of nonionic primary emulsifier component (a) and ≧0.5 to ≦25% by weight of acid-group-containing emulsifier component b), based on the emulsifier mixture A1).
Within the context of the present invention, cosurfactants B) are understood in particular as meaning those compounds which are characterized by interfacial activity, which can manifest itself in the reduction of interfacial tensions or the intercalation into interfacial films, without these substances, however, per se exhibiting the aggregation typical of surfactants to give micellar structures in water, or the stabilization of emulsion droplets typical of emulsions.
Within the context of the present invention, cosurfactants B) are moreover or alternatively understood to be in particular those compounds which have an HLB value according to Griffin between ≧4 to ≦10. Particularly preferably, these cosurfactants are characterized by an octanol-water partition coefficient log P or log Kow which is between 1 and 2. The octanol-water partition coefficient is calculated from the log 10 of the quotient of the amount of a substance dissolved at equilibrium at room temperature in octanol and in water (see: Ullmann's Encyclopedia of Industrial Chemistry, Volume B 7, (Volume Editor: E. Weise), 5th edition, VCH, Weinheim 1995, p. 78.
The cosurfactants B) present according to the invention are advantageously nonionic organic compounds with 4 to 14 carbon atoms which contain one or more polar groups in the molecule.
Preferred nonaromatic cosurfactants B) are, for example, aliphatic alcohols such as butanol, pentanol, hexanol, octanol, hexanediol or octanediol. According to one preferred embodiment of the invention, the cosurfactants used are n-pentanol, n-hexanol, 1,2-hexanediol, 1,2-heptanediol or 1,2-octanediol.
Furthermore, cosurfactants B) which can be used are preferably also monoalkyl ethers or monoalkyl esters based on glycerol, ethylene glycol, propylene glycol or diethylene glycol with fatty acids or alcohols having 6 to 10 carbon atoms.
According to one preferred embodiment of the invention, the cosurfactants B) used are aromatic cosurfactants. For the purposes of the present invention, aromatic cosurfactants are understood as meaning in particular interface-active substances which contain one or more aryl groups and which per se do not form any micellar structures in water.
It may be advantageous if these aromatic cosurfactants additionally also have antimicrobial properties, i.e. they are aromatic cosurfactants with preserving properties. The use of such cosurfactants permits the production of O/W emulsions according to the invention which ideally make do without further preservatives. Moreover, the addition of further customary preservatives (as auxiliaries and additives) is naturally possible, as are described, for example, in DE102005011785.6.
Aromatic cosurfactants B) with preserving properties that are particularly preferred according to the invention are phenoxyethanol and benzyl alcohol, alone or in combination with one or more alkyl paraben esters, preferably methyl paraben, ethyl paraben, propyl paraben, isopropyl paraben, butyl paraben and/or isobutyl paraben. Particular preference is given to the use of mixtures of alkyl paraben esters and phenoxyethanol, as are commercially available, for example, under the trade names Euxyl® K 300 (Schülke & Mayr) or Phenonip® (Clariant).
As mentioned, it is also possible to use mixtures of the specified preserving-active aromatic cosurfactants with other suitable preservatives. Thus, for example, it is also possible to use a mixture of phenoxyethanol and ethylhexylglycerol, as is commercially available under the name Euxyl PE 9010 (Schülke & Mayr).
It may also be advantageous if the O/W emulsion according to the invention has mixtures of the aforementioned cosurfactants, e.g. mixtures of aromatic and nonaromatic cosurfactants.
Preferred O/W emulsions according to the invention have at least one aliphatic cosurfactant B), selected from the group comprising n-pentanol, n-hexanol, 1,2-hexanediol, 1,2-heptanediol and 1,2-octanediol and/or at least one aromatic cosurfactant B), selected from the group comprising phenoxyethanol, benzyl alcohol and alkyl paraben esters alone or in mixtures with one another and/or in mixtures with customary preservatives.
For the purposes of the present invention, oils C) are understood in particular as meaning compounds selected from the group of Guerbet alcohols based on fatty alcohols having 6 to 20, preferably 8 to 10, carbon atoms, esters of linear C1-C44-fatty acids with linear C1-C22-fatty alcohols, esters of branched C1-C44-carboxylic acids with linear C1-C22-fatty alcohols, esters of linear C1-C44-fatty acids with branched alcohols, esters of linear and/or branched fatty acids with polyhydric alcohols and/or Guerbet alcohols, triglycerides based on C1-C44 fatty acids, vegetable oils, branched primary alcohols, substituted cyclohexanes, Guerbet carbonates, dialkyl(ene) ethers, dialkyl(ene) carbonates and/or aliphatic or naphthenic hydrocarbons, silicone oils, dimethicones, cyclomethicones, ethoxylated and/or propoxylated organic alcohols, ethoxylated and/or propoxylated organic acids or mixtures thereof. Within the context of the invention, perfume oils known to the person skilled in the art can also function as oil phases.
According to one preferred embodiment of the invention, the oils used are ester oils, oils based on ether, hydrocarbons, and also propoxylated organic alcohols and mixtures of these compounds.
As ester oils, in particular mono- or diesters of linear and/or branched mono- and/or dicarboxylic acids having ≧2 to ≦44 carbon atoms with linear and/or branched (in particular 2-ethylhexanol), saturated or unsaturated alcohols having ≧1 to ≦22 carbon atoms may be present in the O/W emulsions according to the invention as oils C). Likewise, the esterification products of aliphatic, difunctional or trifunctional alcohols (in particular dimerdiol and/or trimerdiol) having ≧2 to ≦36 carbon atoms with one or more monofunctional aliphatic carboxylic acids having ≧1 to ≦22 carbon atoms may be present. Also further suitable according to the invention are ester oils which contain aromatic groups.
The partial use of ester oils which have wax-like character at room temperature, such as, for example, myristyl myristate, can lead to a richer skin feel of the emulsions.
As ether oils, in particular dialkyl ethers having ≧4 to ≦24 carbon atoms can be present. Of preferred suitability according to the invention are saturated C6-C18-dialkyl ethers, such as, for example, di-n-octyl ether, di(2-ethylhexyl)ether, lauryl methyl ether or octyl butyl ether, and also didodecyl ether.
Preferred oil components are the cosmetic ester oils ethylhexyl palmitate, ethylhexyl stearate, decyl cocoate, diethylhexyl carbonate, dioctyl carbonate, cetearyl ethylhexanoate, decyl oleate, isocetyl palmitate, cetearyl isononanoate, hexyl laurate, isopropyl isononanoate, isopropyl palmitate, isopropyl myristate, isopropyl laurate and C12-15 alkyl benzoate, stearyl heptanoate, and also the cosmetic ether oil dicaprylyl ether and the propoxylated organic alcohols PPG15-stearyl ether or PPG-4-butyl ether, and mixtures of the specified compounds.
Particularly preferred oils C) are cosmetic ester or ether oils selected from the group comprising ethylhexyl palmitate, ethylhexyl stearate, decyl cocoate, diethylhexyl carbonate, dioctyl carbonate, cetearyl ethylhexanoate, decyl oleate, isocetyl palmitate, cetearyl isononanoate, hexyl laurate, isopropyl isononanoate, isopropyl stearate, isopropyl palmitate, isopropyl myristate, isopropyl laurate, C12-15-alkyl benzoate, dicaprylyl ether, mineral oil, isohexadecane, cyclopentasiloxane, octyldodecanol, stearyl heptanoate or mixtures of these compounds.
Within the context of the present invention, optionally present “polar solubilizers” are understood as meaning polar compounds which can be added in amounts of up to 10% by weight to the oil phases described below in one specific embodiment of the present invention in order to obtain clear oil phases. These are preferably water, glycols, polyalkylene glycols, glycerol, polyglycerol and short-chain alcohols such as ethanol or isopropanol. Preferably, glycerol or polyglycerol is present as solubilizer in the O/W emulsion according to the invention.
Auxiliaries and additives E) which may be used and/or present in the oil-in-water emulsion according to the invention are optionally all auxiliaries and additives known as prior art to the person skilled in the art in this field, such as e.g. oils and waxes, consistency regulators, thickeners e.g. based on polymer, inorganic and organic UV photoprotective filters, self-tanning agents, pigments, antioxidants, hydrotropes, deodorants and antiperspirant active ingredients, pH regulators, active ingredients, dyes, care substances, odor correctors, plant extracts, stabilizers, humectants, additional preservatives and perfumes or mixtures thereof, as are described, for example, in DE102005011785.6.
The auxiliaries and additives here can be added to the oil phase or to the water phase and/or to the dilution water in the production process of the emulsion.
As active ingredients, the O/W emulsions according to the invention preferably have those selected from tocopherol, tocopherol acetate, tocopherol palmitate, ascorbic acid, deoxyribonucleic acid, coenzyme Q10, retinol and retinyl derivatives, bisabolol, allantoin, phytantriol, panthenol, AHA acids, amino acids, hyaluronic acid, creatine (and creatine derivatives), guanidine (and guanidine derivatives), ceramides, phytosphingosine (and phytosphingosine derivatives), sphingosine (and sphingosine derivatives), pseudoceramides, essential oils, peptides, protein hydrolyzates, plant extracts and vitamin complexes.
The oil-in-water emulsions according to the invention preferably have a content of surfactants F) of from 0.025 to 5% by weight, preferably from 0.05 to 3% by weight and particularly preferably from 0.1 to 1.5% by weight. As a result of the low content of surfactants, the surprisingly good stability of the emulsions according to the invention and the good skin compatibility of the cream foams produced from these emulsions is achieved.
As surfactants (foam surfactants) F), the O/W emulsions according to the invention can preferably have one or more cationic, one or more anionic and/or one or more amphoteric and/or one or more nonionic surfactants.
Preferably, the O/W emulsions according to the invention have, as surfactants F), one or more surfactants selected from isethionates, sulfosuccinates, amphopropionates, betaines, amphoacetates, glycosides, amino acid surfactants, lauryl ethers, in particular polyethylene glycol lauryl ether, and sarcosinates, preferably selected from the sarcosinates.
The O/W emulsions according to the invention can have, as surfactant F), e.g. one or more surfactants from the group comprising sodium cocoyl isethionate (available under the trade name Hostapon® SCI-78C, Clariant), sodium lauroyl sarcosinate (available under the trade name Crodasinic® LS30, Croda Inc. or available under the trade name Perlastan® L-30, Schill+Seilacher), disodium laureth sulfosuccinate (available under the trade name REWOPOL® SB FA 30 B, Evonik Goldschmidt GmbH), sodium cocoamphopropionate (available under the trade name REWOTERIC® AM KSF 40, Evonik Goldschmidt GmbH), fatty alcohol C8-14-alkyl glycoside (available under the trade name Glucopon® 650 EC/HH, Cognis), disodium cocoyl glutamate (available under the trade name Plantapon® ACG 35, Cognis), such as, for example, TEGO® Betain 810 (Evonik Goldschmidt GmbH) or PEG-6 lauryl ether, such as e.g. Rewopal® LA 6 (Evonik Goldschmidt GmbH).
It may be advantageous if O/W emulsions which are based on PIT microemulsions have amphoteric surfactants as surfactant F). Preferably, O/W emulsions which are based on PIT microemulsions have exclusively amphoteric surfactants as surfactant F). Preferred amphoteric surfactants are betaines, such as e.g. the aforementioned TEGO® betaine 810.
As component H, the O/W emulsion according to the invention can comprise e.g. gingko, panthenol, creatine or allantoin.
In the O/W emulsion according to the invention, the mass ratio of surfactant F) to emulsifier mixture A) is preferably from 1:20 to 2:1, preferably 1:5. The ratio of oils C) to emulsifier mixture A) is preferably 20:1 to 1:2, preferably 10:1 to 1:1.
The emulsions according to the invention can be produced in various ways known to the person skilled in the art. In particular, the O/W emulsions according to the invention can be produced by phase inversion concentration methods (PIC methods) or by phase inversion temperature methods (PIT methods). These methods are adequately described in the prior art. The PIC method is described e.g. in DE 10 2005 011 785 and DE 10 2006 004353, and the literature cited therein. The PIT method is described e.g. in K. Shinoda, H. Kunieda, Phase Properties of Emulsions: PIT and HLB, Encycl. of Emulsion Technology, 337-367 (1), 1983 or Th. Förster, F. Schambil, W. von Rybinski, J. Disp. Sci. And Technology, 13(2), 183-93 (1992), and also in EP 1 268 740 and WO 00/04230.
It may be advantageous if the oil-in-water emulsion according to the invention has a concentration of inorganic salts of less than 0.1% by weight, based on the total composition. Preferred O/W emulsions according to the invention have no inorganic salts or from 10 wppm (ppm by mass) to 0.01% by weight of inorganic salts. Inorganic salts are to be understood as meaning in particular alkali metal and alkaline earth metal salts of mineral acids, such as e.g. hydrohalic acids, sulfuric acid, carbonic acid, phosphoric acid, or sulfurous acid.
Preferably, the oil-in-water emulsion according to the invention is obtained and/or produced by the method according to the invention described below.
The method according to the invention for producing a foamable oil-in-water emulsion is characterized in that an oil phase O) comprising

    
    
        A) one or more emulsifiers, where at least one nonionic emulsifier is present,
        B) one or more cosurfactants,
        C) one or more oils,
        D) ≧0 to ≦10% by weight, based on the total oil phase, of one or more polar solubilizers,
        E) optionally, in particular customary auxiliaries and additives,

is adjusted, by adding water G), which optionally comprises water-soluble substances H) which do not fall under components A to F, and one or more surfactants F) to a total water content of ≧70% by weight and a content of surfactant(s) F) of from 0.01 to less than 10% by weight. In preferred embodiments of the method according to the invention, the amount of water used and surfactant F) is selected such that the aforementioned foamable oil-in-water emulsions preferred according to the invention are obtained.

    
    


Emulsifiers or emulsifier mixtures which can be used are those which consist exclusively of nonionic emulsifiers, or emulsifier mixtures A1) consisting of: a) at least one nonionic primary emulsifier and b) at least one secondary emulsifier containing one or more acid functions and whose acid function can optionally be completely or partially neutralized. Preference is given to using emulsifier mixtures A1) which consist of the components a) and b).
The components A) to H) to be used or to be used preferably correspond to those specified previously. The amounts in which the components are used are preferably selected such that the concentrations given in the description of the O/W emulsions according to the invention are achieved.
The addition of the surfactant or of the surfactants F), preferably in an amount which leads to the aforementioned preferred concentrations, can take place together with the water and/or the aqueous phase, or subsequently. If the addition takes place together with the water, the surfactant can be mixed with the water and/or dissolved in it, or else be added separately but at the same time as the water. Preferably, the addition of the surfactants F) takes place separately following the addition of the water and/or of the aqueous phase. The addition of the surfactant takes place particularly preferably as the last component.
The O/W emulsions according to the invention can in principle be produced using a simple stirrer. Here, no additional homogenization step is required.
The production preferably takes place at room temperature by directly pouring in an oil phase comprising an emulsifier mixture A), cosurfactants B), oils C) and optionally solubilizer D) and customary auxiliaries and additives E) into the aqueous phase of water G) and optionally water-soluble substances H). Preferably, the method is carried out such that the oil phase used is clear and homogeneous.
If necessary, the oil phase can be converted into a clear phase by adding up to 10% by weight of a polar solubilizer D). Such polar solubilizers can be those mentioned above or water. Preference is given to using water as polar solubilizer. The use of solubilizers is particularly preferred when, in the production of the O/W emulsion according to the invention, firstly a concentrate is produced which is then diluted.
The use of homogeneous, clear oil phases is advantageous for producing finely divided O/W emulsions according to the invention since the use of cloudy oil phases often leads to coarser emulsions, the long-term stability of which is often inadequate. The transition from clear to cloudy oil phases here is fluid. The degree of clouding at which emulsions with adequate long-term stability can still be produced is dependent on the type and amount of components used and should be determined individually in these borderline cases.
As an alternative to the specified method, finely divided oil-in-water emulsions according to the invention can also take place via the intermediate step of a clear to transparent microemulsion-like concentrate. This concentrate consists generally of >30 to ≦90% by weight of oil phase, preferably of ≧40-≦80% by weight of oil phase, comprising an emulsifier mixture A), cosurfactants B), oils C) and optionally polar solubilizers D) and/or customary auxiliaries and additives E), and also a water phase. These clear to transparent microemulsion-like concentrates are preferably produced at room temperature by stirring water into the oil phase. For producing these concentrates, it is also possible to use cloudy oil phases. Here, the optimum water content of the concentrates is dependent on the formulation (e.g. on the oil used), but is generally ≧10 to ≦70% by weight, preferably ≧20 to ≦60% by weight.
Finally, these microemulsion-like concentrates can be diluted to give oil-in-water emulsions according to the invention. In this connection, both the production of the microemulsion-like concentrates, and also the final dilution step at room temperature can take place using a simple stirrer. The dilution preferably takes place at a temperature of less than 40° C.
The oil phases can be produced by the known methods of the prior art. For example, depending on the consistency and concentration of the components used, the oil phases can be produced at temperatures in the range from ≧20 to ≦75° C. by simply mixing the components. These oil phases can be used at room temperature for producing the oil-in-water emulsions according to the invention.
The O/W emulsion according to the invention can be used e.g. for producing foam and/or cream foam according to the invention. The foam or cream foam according to the invention is characterized in that it is obtainable by foaming an oil-in-water emulsion according to the invention. Foam or cream foam preferably contain air in the foam bubbles as gas mixture. Particularly preferably, foam or cream foam contain no synthetic gas mixture, in particular no synthetic, in particular organic propellant gases.
The volume ratio of gas mixture to O/W emulsion in the foam or cream foam is preferably from 3:1 to 50:1, preferably from 6:1 to 30:1.
The foam or cream foam according to the invention can be obtained by foaming the O/W emulsion according to the invention. The foaming takes place preferably by introducing a gas mixture, preferably air, preferably ambient air. The introduction of the gas mixture preferably takes place without pressure. Preferably, foams which are produced using synthetic gas mixtures do not form part of the present invention. Within the context of the present invention, ambient air is understood as meaning air which is available in the vicinity of the foaming apparatus as ambient atmosphere. Ambient air is thus not understood as meaning compressed air provided in a relatively large storage container.
The foaming can take place in a standard commercial foaming apparatus. Such foaming apparatuses are commercially available e.g. as pump foam systems from the companies Airspray (the Netherlands), Keltec (the Netherlands), Ophardt (Germany), Brightwell (UK), Taplast (Italy) and Supermatic (Switzerland). Suitable foaming apparatuses are e.g. Taplast foamer Pump PIUMA 262/400, Taplast foamer pump PIUMA 263/400, Rexam Airspray: F2—Elegant Finger Pump Foamer, Rexam Airspray: F3—Elegant Finger Pump Foamer, Rexam Airspray: G3—Elegant Finger Pump Foamer, Rexam Airspray: M3—Mini Foamer, Rexam Airspray: T1—Table Top Foamer and from Rieke Packaging Systems the models RF—08 Finger Tip Foamer and RF—17 Palm Foamer.
The special feature of the method according to the invention is that the oil-in-water emulsion according to the invention can be foamed without homogenization (shaking) carried out directly prior to the foaming. Consequently, the oil-in-water emulsion according to the invention can also be used in fixedly installed foam dispensers, for which shaking of the emulsion prior to use is impossible.
The oil-in-water emulsions according to the invention can be used e.g. for producing cosmetic, dermatological or pharmaceutical foams or household cleaner foams, in particular for producing such cream foams. These foams or cream foams can be used e.g. for face and body care, baby care, as skin protection of sunscreen preparation and/or as make-up remover. The foam according to the invention can be e.g. a cleaning and care preparations for skin and skin appendages. The foams according to the invention can also be used for the cleaning and care of surfaces in the home and in industry, such as, for example, textile care, leather care, the care and cleaning of metallic or nonmetallic surfaces, for example for the cleaning and care of automobiles or furniture.
The examples below describe, by way of example, the subject matter of the present invention without any intention of limiting the invention to these embodiments.
Unless noted otherwise, all % data are data in % by weight. The concentration data in all of the examples are given as % by weight, unless noted otherwise. The weight data refer here to the presentation form and not to the active substance.


EXAMPLES
The following substances were used in the examples below:

    Gingko extract: Vegetol® Gingko Biloba LC416 Hydro=aqueous gingko extract (Gattefosse)
    Perlastan L 30: sodium laurylsarcosinate (Schill & Seilacher)
    Meadowfoam seed oil: extracted oil from the seeds from Limnanthes alba 
    Hostapon SCI: sodium coconut fatty acid isethionate (Clariant)
    Glucopon 650: C8-C16 polyalkyl glucoside (Cognis)
    Plantapon ACG: sodium cocoyl glutamate (Cognis)
    Laureth 6.: Rewopal LA6 (Evonik Goldschmidt)
    Emulgade CM: Cetearyl Isononate and Ceteareth-20 and Cetearyl Alcohol and Glyceryl Stearate and Glycerol and Ceteareth-12 and Cetyl Palmitate (Cognis)
    Eumulgin HRE 40: PEG-40 hydrogenated castor oil (Cognis)
    Tego® Wipe DE: mixture of diethylhexyl carbonate, polyglyceryl-4 laurate; phenoxyethanol; methylparaben, dilauryl citrate; ethylparaben; butylparaben; propylparaben and isobutylparaben; (Evonik Goldschmidt)
    Tego® Wipe Flex: mixture of 56% emollient (ethylhexyl stearate) 29% emulsifier (sorbitan laurate; polyglyceryl-4 laurate; dilauryl citrate), 15% phenoxyethanol (ethylhexyl stearate, phenoxyethanol, polyglyceryl-4 laurate, sorbitan laurate and dilauryl citrate); (Evonik Goldschmidt)
    Tego® Wipe R4: 66% emollients (ethylhexyl stearate; cotton seed oil), 22% emulsifiers (sorbitan laurate; polyglyceryl-4 laurate; dilauryl citrate), 12% phenoxyethanol (Evonik Goldschmidt)
    Rewopol® SB FA 30 B: disodium laureth sulfosuccinate (Evonik Goldschmidt)
    Rewoteric® AM KSF 40: sodium cocoamphopropionate (Evonik Goldschmidt)
    TEGINACID® H: mixture of glyceryl stearate and ceteth-20 (Evonik Goldschmidt)
    Tegosoft® CR: cetyl ricinoleate (Evonik Goldschmidt)
    Tegosoft® Liquid: cetearyl ethylhexanoate (Evonik Goldschmidt)
    Tegosoft® APS: PPG-11 stearyl ether (Evonik Goldschmidt)
    Tegosoft® SH: stearyl heptanoate (Evonik Goldschmidt)
    Tegosoft® P: isopropyl palmitate (Evonik Goldschmidt)
    Tegosoft® DC: decyl cocoate (Evonik Goldschmidt)
    Tegosoft® TN: C12-15 alkyl benzoate (Evonik Goldschmidt)
    Tegosoft® DEC: diethylhexyl carbonate (Evonik Goldschmidt)
    TEGO® Alkonaol 18: stearyl alcohol (Evonik Goldschmidt)
    TEGO® Betain 810: capryl/capramidopropyl betaine (Evonik Goldschmidt)
    TEGO® Cosmo C 100: creatine (Evonik Goldschmidt)
    VARISOFT® PATC: palmitamidopropyltrimonium chloride (Evonik Goldschmidt)
    Crodasinic LS30/NP: sodium lauroyl sarcosinate (Croda)


Example 1
Production of O/W Emulsions According to the Invention Starting from PIC Microemulsions
Formulations were produced from the components given in Tables 1 to 3. For this purpose, firstly a microemulsion was produced from the components referred to by M.
The microemulsion was then obtained by mixing all of the components listed under M, with the exception of the water, with stirring to give a clear and homogeneous oil phase. This oil phase was then poured into water at room temperature, the water or the aqueous phase being stirred using a single manual stirrer.
The components of the microemulsion given under S were then added with stirring.







TABLE 1







Example formulations produced via PIC microemulsions


(data in % by mass based on the end formulation)
















Components
1a
1b
1c
1d
1e
1f
1g



















M
Water
85.0
90.0
93.0
91.5
85.0
91.0
90.0



Tego Wipe DE
11.4
5.7


11.4
5.0



Tego Wipe R4


5.0
5.0


5.0


S
Crodasinic
3.6
4.3
2.0
3.5

3.0
4.9



LS30/NP



Perlastan L-30




3.6



Phenoxyethanol





1.0



Perfume






0.1



Foamability
yes
yes
yes
yes
yes
yes
yes



Foam stability
75%
75%
75%
75%
75%
75%
75%



(%)



Foamability after
yes
yes
yes
yes
yes
yes
yes



storage for 3



months at 40° C.



Stability in the 3
stable
stable
stable
stable
stable
stable
stable



temperature



ranges
















TABLE 2







Example formulations produced via PIC microemulsions


(data in % by mass, based on the end formulation)
















Components
1h
1i
1j
1k
1l
1m
1n



















M
Water
90.3
90.3
90.3
90.3
91.5
91.5
92.9



Tego Wipe Flex
4.0
4.0
4.0
4.0
4.0
4.0
4.0



Tegosoft CR
0.8



Meadowfoam

0.8



seed Oil



Tegosoft liquid


0.8



Tegosoft APS



0.8



Tegosoft SH




0.8
0.8
0.8


S
Crodasinic
4.9
4.9
4.9
4.9



LS30/NP



Rewoteric AM




3.7



KSF



Rewopol SB FA





3.7



30



Hostapon SCI






2.3



Foamability
yes
yes
yes
yes
yes
yes
yes



Foam stability
100
75
100
75
75
100
75



(%)



Foamability after
yes
yes
yes
yes
yes
yes
yes



storage for 3



months at 40° C.



Stability in the 3
stable
stable
stable
stable
stable
stable
stable



temperature



ranges
















TABLE 3a







Example formulations produced via PIC microemulsions


(data in % by mass, based on the end formulation)













Component
1o
1p
1q
1r
















M
Water
93.3
92.1
94.0
90.1



Tego Wipe Flex
4.0
4.0
4.0
4.0



Tegosoft SH
0.8
0.8
0.8
0.4



Gingko extract



0.1



Phenoxyethanol



0.4



Silk Beauty



0.1


S
Glucopon 650
1.7



Crodasinic LS30/NP



4.9



Plantapon ACG

2.9



Laureth-6


0.3



Rewopol SB FA 30



Perfume
0.2
0.2
0.2



Foamability
yes
yes
yes
yes



Foam stability (%)
75
100
50
100



Foamability after
yes
yes
yes
yes



storage for 3 months at



40° C.



Stability in the 3
stable
stable
stable
stable



temperature ranges
















TABLE 3b







Example formulations produced via PIC microemulsions


(data in % by mass, based on the end formulation)












Component
1s
1t
1u

















M
Water
94.0
94.0
94.0




Tego Wipe Flex
4.0
4.0
4.0




Tegosoft SH
0.4
0.4
0.4




Gingko extract
0.1
0.1
0.1




Phenoxyethanol
0.4
0.4
0.4




Silk Beauty
0.1
0.1
0.1



S
Glucopon 650




Crodasinic LS30/NP
1.0




Plantapon ACG




Laureth-6




Rewopol SB FA 30

1.0
0.3




Perfume




Foamability
yes
yes
yes




Foam stability (%)
100
100
100




Foamability after
yes
yes
yes




storage for 3 months at




40° C.




Stability in the 3
stable
stable
stable




temperature ranges










Example 2
Production of O/W Emulsions According to the Invention Starting from PIT Microemulsions
Formulations were produced from the components given in Table 4. For this purpose, firstly a microemulsion was produced from the components listed under M by stirring the specified components.
The components of the microemulsion given under S were then added with stirring.







TABLE 4







Example formulations produced via PIT microemulsions


(data in % by mass, based on the end formulation)















Components
2a
2b
2c
2d
2e
2f


















M
Water
73.65
77.55
74.85
74.85
75.65
74.85



Emulgade CM
15.00
15.00
15.00
15.00
15.00
15.00



Glycerol 99.5%
5.00
5.00
5.00
5.00
5.00
5.00



vegetable



Eumulgin HRE 40
0.35
0.35
0.35
0.35
0.35
0.35



Vitamin E acetate
0.10
0.10
0.10
0.10
0.10
0.10



Preservative
0.85
0.85
0.85
0.85
0.85
0.85



Perfume oil
0.15
0.15
0.15
0.15
0.15
0.15


S
Crodasinic LS30/NP
4.90
1.00



Rewoteric AM KSF


3.70



Rewopol SB FA 30



3.70



Glucopon 650




2.90



Plantapon ACG





3.70



Foamability
yes
yes
yes
yes
yes
yes



Foam stability (%)
100
75
75
100
75
75



Foamability after
yes
yes
yes
yes
yes
yes



storage for 3 months



at 40° C.



Stability in the 3
stable
stable
stable
stable
stable
stable



temperature ranges









Example 3
Producing O/W Emulsions not According to the Invention in Accordance with the Prior Art
O/W emulsions were produced from the components given in Tables 5 to 11. The production was carried out as stated in the corresponding documents.







TABLE 5





Composition of the O/W emulsion in accordance with Uniquema,


as described in the formula (WI 2025-109/1) from the formula


collection from Uniquema (data in % by mass)


















Arlasolve 200 Liquid/GEL
3.800



Arlacel 987
1.100



Atlas G-2330
3.000



Arlamol E
3.500



Prisorine 2021
8.000



Prisorine 2034
1.000



Bronopol 30% strength
0.270



Pricerine 9091 (glycerol)
4.000



Town water
41.730



Arlasilk Phospholipid PLN
2.000



Propylene glycol (1,2-propanediol)
3.000



Town water 2
20.000



Tego Betain 810
8.600



Foamability
yes



Foam stability (%)
50



Foamability after storage for 3
no



months at 40° C.



Stability in the 3 temperature
unstable



ranges
at 40° C.

















TABLE 6





Composition of the O/W emulsion in accordance with


formula WR 19/01-19 of the formula collection from


Evonik Goldschmidt GmbH, which can be seen on their


Internet site (data in % by mass).



















Teginacid H
Phase A
3.900



Tego Alkanol 18

1.300



Tegosoft P

3.900



Tegosoft DC

3.200



Tegosoft TN

2.500



Glycerin Ph EurIII 99.5%
Phase B
1.500



Water

77.000



Tego Betain 810
Phase C
6.000



Phenonip
Phase D
0.700



Foamability

yes



Foam stability (%)

50



Foamability after storage for 3

no



months at 40° C.



Stability in the 3 temperature

unstable at



ranges

40° C.

















TABLE 7





Composition of the O/W emulsion in accordance with formula


ADP-5545-160 as described in the formula collection from


Evonik Goldschmidt GmbH (data in % by mass).



















Varisoft PATC
Phase A
6.000



Tego Alkanol 18

2.000



Tegosoft P

6.000



Tegosoft DC

3.000



Tegosoft TN

3.000



Amilan Guar 36

0.750



Glycerin
Phase B
3.000



Water

67.050



Tego Cosmo C100

0.500



Tego Betain 810
Phase C
8.000



Phenonip
Phase D
0.700



Citric acid 10% strength
Phase E
1.253



Foamability

yes



Foam stability (%)

50



Foamability after storage for 3

no



months at 40° C.



Stability in the 3 temperature

unstable



ranges

at 40° C.

















TABLE 8





Composition of the O/W emulsion in accordance with


formula ADP-5545-118 (Foaming Lotion with Varisoft


PATC) as described in the formula collection from


Evonik Goldschmidt GmbH (data in % by mass).



















Varisoft PATC
Phase A
6.000



Tego Alkanol 18

2.000



Tegosoft P

6.000



Tegosoft DC

3.000



Tegosoft TN

3.000



Glycerin Ph EurIII 99.5%
Phase B
2.000



Water

62.300



Tego Betain 810
Phase C
15.000



Phenonip
Phase D
0.700



Foamability

yes



Foam stability (%)

50



Foamability after storage for 3

no



months at 40° C.



Stability in the 3 temperature

unstable



ranges

at 40° C.

















TABLE 9







Composition of the O/W emulsions A, B and C in accordance


with Emulsion pump foams Table 2/3 (Specialty Chemicals


Magazine November 2005 page 38) (data in % by mass).











Product name
Composition
A
B
C















Imwitor 380
Glyceryl
Phase A
3.000
3.000
3.000



cocoate/



citrate/



lactate


Cosmacol EMI
di-C12-13-
Phase A
3.000
3.000
3.000



alkyl malate


Cosmacol EOI
C12-13 alkyl
Phase A
2.500
2.500
2.500



octanoate


Miglyol 812 N
Caprylic/capric
Phase A
5.000
5.000
5.000



triglyceride


Avocado Oil
Persea
Phase A
3.000
3.000
3.000



Gratissima oil


Abil B 8839
Cyclo-
Phase A
1.500
1.500
1.500



methicone


Glycerin Ph
Glycerol
Phase B
6.000
6.000
6.000


EurIII 99.5%


Rhodicare S
Xanthan gum
Phase B
0.500
0.500
0.500


Water

Phase B
ad
ad
ad





100
100
100


Fragrance

Phase C
q.s.
q.s.
q.s.


Tocopherol
Tocopheryl
Phase C
1.000
1.000
1.000


acetate
acetate




Total


100.000
100.000
100.000


Fraction of the


82.000
95.000
99.000


aforementioned


formula A/B/C


Crodasinic LS 30


18.000
5.000
1.000


Foamability


yes
no
no


Foam stability


25%
0%
0%


Foamability after


no
no
no


storage for 3


months at 40° C.


Stability in the


unstable
unstable
unstable


3 temperature


at
at
at


ranges


40° C.
40° C.
40° C.
















TABLE 10







Composition of the O/W emulsions A, B and C in accordance with Emulsion pump foams


Table 2/3 (Specialty Chemicals Magazine November 2005 page 38) (in % by mass).











Product name
Composition
A
B
C















Ceralution C
Water + capric/caprylic
Phase A
10.000
10.000
10.000



triglyceride + glycerol +



ceteareth-25 + Na-dicocoyl-



ethylenediamine PEG 15



sulfate + Na lauryl lactylate +



behenyl alcohol + glyceryl



stearate + glyceryl stearate



citrate + gum Arabic + xanthan



gum + phenoxyethanol +



methylparaben + ethylparaben +



butylparaben + isobutylparaben


Miglyol 829
Caprylic/capric/succinic
Phase B
7.000
7.000
7.000



triglyceride


Cosacol EMI
di-C12-13-alkyl malate
Phase B
2.000
2.000
2.000


Avocado oil
Persea Gratissima oil
Phase B
5.000
5.000
5.000


Tocopherol acetate
Tocopheryl acetate
Phase B
1.000
1.000
1.000


Water
Aqua
Phase C
47.700
47.700
47.700


Avicel in water
Aqua with 4% microcrystalline
Phase C
25.000
25.000
25.000



cellulose and cellulose gum


Rhodicare S
Xanthan gum
Phase C
0.300
0.300
0.300


D-Panthenol 100%
Dexpanthenol
Phase C
1.500
1.500
1.500


Fragrance
Perfume
Phase D
q.s.
q.s.
q.s.


Preservative
Phenonip
Phase D
1.000
1.000
1.000


Total


100.000
100.000
100.000


Fraction of the


50.000
50.000
50.000


aforementioned


formulas A/B/C


Crodasinic LS 30


16.500
5.000
1.000


Water


33.500
45.000
49.000


Foamability


yes
no
no


Foam stability


25%
0%
0%


Foamability after


no
no
no


storage for 3


months at 40° C.


Stability in the 3


unstable at
unstable at
unstable at


temperature ranges


40° C.
40° C.
40° C.
















TABLE 11 







Composition of the O/W emulsion in accordance with formula OW 8-


92/0 from the formula collection of Sasol AG (data in % by mass).









Product name
Composition
A













Water, deionized
Water
Phase A
5.000


Ceralution F
Sodium
Phase A
2.000



dicocoylethylenediamine



PEG 15 sulfate and sodium



lauryl lactylate


Laracare A 200
Galactoarabinan
Phase A
0.500


Glycerin Ph EurIII
Glycerol
Phase A
6.000


99.5%


Ceralution H
Behenyl alcohol and
Phase B
1.000



glyceryl stearate and



glyceryl stearate citrate



and sodium



dicocoylethylenediamine



PEG 15 sulfate


Marlipal O13/120
Caprylic/capric/succinic
Phase B
1.000



triglyceride


Miglyol 812 N
Caprylic/capric
Phase B
7.000



triglyceride


Cosmacol EMI
di-C12-13-alkyl malate
Phase B
3.000


Avocado oil
Persea Gratissima oil
Phase B
10.000


Vitamin E acetate
Tocopheryl acetate
Phase B
1.000


Water
Water
Phase C
61.500


D-Panthenol 100%
Dexpanthenol
Phase C
1.500


Preservative
Phenonip
Phase D
0.500


Total


100.000


Fraction of the


50.000


aforementioned


formula A


Crodasinic LS 30


5.000


Water


45.000


Foamability


yes


Foam stability


25%


Foamability after


no


storage for 3 months


at 40° C.


Stability in the 3


unstable


temperature ranges


at 40° C.









Definition
Long-Term Stability
The O/W emulsions produced in examples 1 to 3 were stored in closed screw-top jars in a heating cabinet at RT, 40° C. and 4° C. in each case for 3 months (corresponding to IFSCC Monograph Number 2, page 8, chapter IV I a.) Following storage, a visual check was made whether a demixing/phase separation was observed, which points to destruction of the O/W emulsion (unstable). It was established that the O/W emulsions according to the invention as per examples 1 and 2 were still stable, whereas in the case of the comparison emulsions from example 3, in each case a demixing could be observed.
Definition
Testing the Foamability/Foam Stability
Experiments relating to the foamability of the examples and the stability of the foam were tested. For this purpose, the example formulas were transferred to an Elegant Foamer Line M3 foam dispenser from Rexam Airspray. Then, 10 pump strokes a 0.4 g of product were placed in a 5 cm high beaker with a capacity of 25 ml.
The initial foam height and the foam stability after 3 min was then evaluated. The product is foamable if the beaker can be filled by 10 pump strokes of the foam dispenser. Adequate foam stability is present if the foam height collapses after 3 minutes not by 50% or more than 50%. This can be shown clearly. The figure 75% gives an estimation which makes it clear that the foam has broken, but not by 50% or more. 100% indicates that the foam has not changed after 3 minutes. Foams with a figure of 100% or 75% have an adequate foam stability. Foams with a figure of 50% or less do not have an adequate foam stability, with foams having a figure of 25% and 0% being absolutely unacceptable as foam.
The results of the tests into long-term stability, foamability and foam stability are given in tables 1 to 11.
It is clearly evident that a good foamability of the O/W emulsions according to the invention is present and that the foams produced from the O/W emulsions according to the invention lead to a foam which is more stable than those foams which have been produced from O/W emulsions according to the prior art.
Absorption Behavior—Sensory Test
Test Procedure
The hands are cleaned with 1 g of Estesol® (skin cleaner from Evonik Stockhausen GmbH). After a drying time of 5 min, 0.75 g of reference product, here STOKO® soft+care (a gel from Evonik Stockhausen GmbH) or Stokolan® (an O/W cream from Evonik Stockhausen GmbH), is rubbed in and the absorption time is noted. The hands are then cleaned again with 1 g of Estesol® and, after 5 min, the test product according to the invention, here foam 1s, is applied. The absorption time is noted. A questionnaire is then completed.
Result of a Test Panel with 10 Subjects
The foam 1S absorbed 27% more quickly than STOKO® soft+care and 56% more quickly than Stokolan®.
In the direct comparison, 5 subjects preferred the foam 1s, 4 subjects STOKO® soft+care and 1 subject found both equally good.
In the direct comparison, 8 subjects preferred the foam 1s and 2 subjects Stokolan®.

## Claims

1. A foamable oil-in-water emulsion, comprising the following components:
(A) at least one nonionic emulsifier, wherein the at least one nonionic emulsifier (A) comprises an emulsifier mixture comprising:
(a) at least one nonionic primary emulsifier, said at least one nonionic primary emulsifier is at least one polyol partial ester selected form the group consisting of:
a1) a glycerol and polyglycerol partial ester, produced by esterification of at least one aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acid with a chain length of from 6 to 22 carbon atoms with glycerol, polyglycerol or a mixture thereof,
a2) sorbitan or a sorbitol partial ester, produced by esterification of at least one aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acid with a chain length of from 6 to 22 carbon atoms with sorbitol,
a3) a carbohydrate ester, produced by esterification of at least one aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acid with a chain length of ≧6 to ≦22 carbon atoms with at least one mono- or polysaccharide, and
a4) an (alkyl poly)glycoside, produced by reacting at least one aliphatic, linear or branched, optionally unsaturated and/or additionally hydroxyfunctionalized alcohol with a chain length of from 6 to 22 carbon atoms with at least one mono- or polysaccharide,

wherein at least one nonionic primary emulsifier (a) is a polyglycerol laurate and optionally a sorbitan laurate, and
(b) at least one secondary emulsifier comprising at least one acid function, wherein the at least one acid function is optionally completely or partially neutralized, said at least one secondary emulsifier is at least one compound selected from the group consisting of:
b1) optionally a hydroxyl-group-containing di- or polycarboxylate, malonate, malate, succinate, sulfosuccinate, citrate, tartrate, in which acid groups have been optionally partially esterified with at least one aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized alcohol with a chain length of from 6 to 22 carbon atoms,
b2) optionally a hydroxyl-group-containing di- or polycarboxylate, malonate, malate, succinate, sulfosuccinate, citrate, tartrate, in which acid groups have been optionally partially esterified with a polyol, polyol partial ester, with at least one aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acid with a chain length of from 6 to 22 carbon atoms,
b3) polyol which has been optionally partially esterified with at least one aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized mono-, di- or polycarboxylic acid with a chain length of from 2 to 22 carbon atoms, wherein free, neutralizable acid groups are present in a molecule,
b4) a hydroxyfunctional mono-, di- or polycarboxylic acid, hydroxyl groups of which have been optionally reacted at least partially with at least one aliphatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized carboxylic acid with a chain length of from 6 to 22 carbon atoms,
b5) a N-acylamino acid, optionally comprising an aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized radical with a chain length of from 6 to 22 carbon atoms, and
b6) carboxylate, sulfate, sulfonate, phosphonate or phosphate, optionally comprising an aliphatic or aromatic, linear or branched, optionally unsaturated and/or hydroxyfunctionalized acyl radical with a chain length of from 6 to 22 carbon atoms;
wherein at least one secondary emulsifier is glyceryl stearate citrate;
wherein the at least one nonionic emulsifier (A) comprises ≧75 to ≦99.5% by weight of nonionic primary emulsifier component (a) and ≧0.5 to ≦25% by weight of secondary emulsifier component b), based on the emulsifier A);

(B) at least one cosurfactant selected from the group consisting of an aliphatic cosurfactant and aromatic cosurfactant, wherein the aliphatic cosurfactant is selected from the group consisting of n-pentanol, n-hexanol, 1,2-hexanediol, 1,2-heptanediol and 1,2-octanediol and the aromatic cosurfactant is selected from the group consisting of phenoxyethanol, benzyl alcohol and alkyl paraben ester, wherein the at least one cosurfactant (B) is optionally used in a mixture with at least one customary preservative;
(C) at least one oil;
(D) optionally at least one polar solubilizer;
(E) optionally an auxiliary, an additive, or a mixture thereof;
(F) at least one surfactant selected from the group consisting of isethionate, sulfosuccinate, amphopropionate, betaine, amphoacetate, glycoside, amino acid surfactant, polyethylene glycol lauryl ether and sarcosinate;
(G) water; and
(H) optionally a water-soluble substance,
wherein a water content of the emulsion is ≧70% by weight and a content of the at least one surfactant (F) is from 0.01 to less than 10% by weight, based on the total weight of the emulsion, and
wherein a mass ratio of the at least one surfactant (F) to the at least one nonionic emulsifier (A) is from 1:20 to 2:1, and a mass ratio of the at least one oil (C) to the at least one nonionic emulsifier (A) is from 20:1 to 1:2.

2. The emulsion of claim 1, wherein the at least one surfactant (F) is at least one selected from the group consisting of sodium cocoyl isethionate, sodium lauroyl sarcosinate, disodium laureth sulfosuccinate, sodium cocoamphopropionate, a fatty alcohol C8-14-alkyl glycoside, disodium cocoyl glutamate, betaine, and PEG-6 lauryl ether.

3. The emulsion of claim 1, wherein (E) the auxiliary, additive, or both, are at least one selected from the group consisting of a pH regulator, a consistency regulator, a stabilizer, a humectant, a dye, a care substance, an active ingredient, an odor corrector, a plant extract, a perfume, a preservative, and a film former.

4. The emulsion of claim 1, wherein a partially neutralized or neutralized citric acid partial ester having a hydrophobic radical comprising from 10 to 18 carbon atoms other than glyceryl stearate citrate is present.

5. A method for producing a foamable oil-in-water emulsion according to claim 1, the method comprising mixing an oil phase with water and at least one surfactant to produce an emulsion,
wherein
the oil phase comprises:
(A) at least one nonionic emulsifier;
(B) at least one cosurfactant;
(C) at least one oil;
(D) from 0 to less than 10% by weight, based on the total oil phase, of at least one polar solubilizer; and
(E) optionally an auxiliary, an additive, or a mixture thereof,

wherein the water optionally comprises a water-soluble substance, and
the emulsion has a water content of ≧70% by weight and a surfactant content of from 0.01 to less than 10% by weight.

6. A foam, comprising the oil-in-water emulsion of claim 1.

7. The foam of claim 6, obtained by foaming an oil-in-water emulsion.

8. The foam of claim 6 further comprising foam bubbles containing a gas mixture of air.

9. A method for producing the foam of claim 6, the method comprising foaming the oil-in-water emulsion.

10. The method of claim 9, wherein the emulsion is foamed by introducing ambient air.

11. An article comprising the oil-in-water emulsion of claim 1, which article is at least one selected from the group consisting of a cosmetic, a dermatological foam, a pharmaceutical foam, and a household cleaner foam.

12. An article comprising the oil-in-water emulsion of claim 1, which article is at least one selected from the group consisting of a foam for face and body care, a foam for baby care, a sunscreen, a make-up remover, and an article for cleaning and care of surfaces in the home and in industry.

13. The emulsion of claim 1, wherein the carbohydrate ester a3) is present and is selected from the group consisting of a glycoside and sucrose ester.

14. The emulsion of claim 1, wherein the hydroxyl-group-containing di- or polycarboxylate b1) is present and is selected from the group consisting of a sulfated, sulfonated, and phosphated carboxylate.

15. The emulsion of claim 1, wherein the hydroxyl-group-containing di- or polycarboxylate b2) is present and is selected from the group consisting of a sulfated, sulfonated, and phosphated carboxylate.

16. The emulsion of claim 1, wherein the polyol b3) is present and is selected from the group consisting of glycerol, polyglycerol and sorbitol.

17. The emulsion of claim 1, wherein the N-acylamino acid b5) is present and is selected from the group consisting of sarcosinate, glutamate, and aspartate.