# Patent

## Title
Method and apparatus for unpacking contents from envelopes

## Abstract

This application is a continuation-in-part of application Ser. No. 07/727,172 filed Jul. 9, 1991, now abandoned, which was a continuation of application Ser. No. 07/466,799 filed on Jan. 18, 1990 now U.S. Pat. No. 5,120,181.

## Background
This invention relates to a vehicle restraint, and in particular to a mechanical device which is used to restrain a vehicle which has been parked at a loading dock.

Vehicle restraints have been used in the material handling industry to prevent a vehicle from moving away from a loading dock as it is being loaded and/or unloaded. In general, these devices act as substitutes for chains and wheel chocks. They share a common trait in that all use the ICC bar of the vehicle as the technique by which the vehicle is engaged and restrained. Such ICC bars are required by law and are placed at the rear end of the vehicle within specified height and distance parameters from the ground and the rear of the vehicle. As the vehicle is loaded and/or unloaded it tends to "float", that is, move vertically thereby varying the vertical position of the ICC bar from the ground. Various devices have been proposed and some placed into practice to restrain vehicles yet take into account vehicle float. Existing vehicle restraints fall into three general categories.

The first category of vehicle restraints are those which employ a carriage having rollers or the like which ride on tracks mounted to the dock wall. The use of a vertically moving carriage provides range to engage ICC bars at different heights. Representative are U.S. Pat. Nos. 4,472,099, 4,443,150, 4,282,621, 4,264,259 and 4,695,216. In these devices the rollers are subjected to restraining loads and repeated motion as the truck moves up and down while it is being loaded or unloaded. Thus, these restraints are generally high maintenance items given the mechanical arrangement. Additionally, some of these vehicle restraints require impact by the truck to position the device so that it can locate the ICC bar. That is, the vehicle backs into position and the ICC bar strikes the restraint which results in movement of the restraint to position a locking hook relative to the bar. This causes additional shock loads on the track and roller mechanism. Moreover, the track itself must be supported by a building wall and, in the case of a loading dock, may interfere with the operation of the leveler itself. In other cases a wall may not be present or the wall material may be a cinder block or other material not strong enough to support the vehicle restraint.

A second class of devices employ a vertical bar which is raised to a position in front of the ICC bar restraining the forward motion of the vehicle. Various techniques have been proposed to raise such a bar. In U.S. Pat. No. 4,634,334 an electric motor is used to reciprocate a bar from an inoperative position to an operative position. A swinging hook mechanism manually operated is disclosed in U.S. Pat. No. 4,605,353. U.S. Pat. No. 4,784,567 employs a device having a cylinder sunk into the ground with the bar being vertically raised as its slides upward on a track. Thus, as noted, some of these devices pivot the bar into the vertical raised position. In those cases because the bar must fully pivot to the vertical position, the raised height of the bar is constant and may interfere with hitches or other equipment mounted on the underside of the vehicle.

Still, others, such as U.S. Pat. No. 4,784,567, telescope upward from a fixed housing and therefore can be raised to any required height while staying below the equipment on the truck which might interfere. However, any telescoping device has a limitation that the length of the housing must be greater than the travel of the moving part. For example, to reach a height of 30 inches above the ground, maximum height for an ICC bar, one device has a housing height of 17 inches and a travel of 13 inches providing an overlap of 4 inches at maximum extension. However, a high housing prevents use with low trucks some of which are less than 13 inches above the driveway. Other devices used have a housing which is shorter, 12 inches above the driveway with a travel of 18 inches. These, however, require a hole to be excavated in the driveway to allow the bar to retract into the lower part of the housing.

A third class of devices use one or more hooks which pivot about a fixed hinge mounted on the dock wall. The arc of travel of the hook causes the distance from the wall to the hook to vary as it moves up and down. If the distance decreases as the truck is loaded or unloaded the hook can trap the truck so that it will not release when desired. Typical of such devices are U.S. Pat. Nos. 4,208,161 and 4,605,353.

To overcome some of these deficiencies the art has also suggested a series of complex linkage mechanisms to provide both low profile yet sufficient capture range so that a vehicle will be "captured" and restrained. Typical of those vehicle restraints are U.S. Pat. Nos. 4,674,941 and 4,695,216. In those cases given the complex mechanisms which require roller bearings and the like, the vehicle restraints again are high maintenance items. Also, the restraining member itself may not move vertically but rather, have an arcuate movement as the device is erected thereby raising the question of potential interference and blockage as a result of items which project from the bottom of the truck.

Given the deficiencies in the prior art, it is an object of this invention to design a vehicle restraint which provides for a simple mechanical device of low maintenance.

A further object of this invention is to provide a vehicle restraint which eliminates the drawbacks of the prior art and provides sufficient capture range for trucks having ICC bars at various locations.

Yet another object of this invention is to provide for vehicle restraint which can be mounted to either a dock wall or to a horizontal surface, such as a dock approach, yet requires no excavation or installation.

An important object of this invention is to provide for a vehicle restraint that achieves float for the locking device yet employs a fixed-travel actuator.

These and other objects of this invention are accomplished by means of vehicle restraint which provides a positive lock onto a vehicle ICC bar by employing a 4 bar linkage type mechanism which retracts into a low profile housing. The mechanism provides for vertical movement of the restraining member without sliding or rolling movement and can be actuated by a variety of power sources. That is, the device is not limited to either manual, pneumatic, hydraulic or electrical actuation. Any of those techniques may be employed. Additionally, since the linkage mechanism is positively biased upward by means of a spring device the device will always follow a vehicle of varying height as the truck floats during the loading and/or unloading process.

The actuator of one preferred embodiment employs a movable sector arm having a pair of lugs. A pin carried by the a main arm of the linkage has its travel limited by the lugs such that a degree of float is established by the space between the lugs. However, by driving the sector arm, a lug will engage the pin thereby retracting the restraint or elevating it.

These and other facets of this invention will be described in greater detail by referring to the attached drawing and the description of the preferred embodiment which follows.

FIG. 1 is a side view illustrating the vehicle restraint of a first embodiment of this invention in a partially raised position;

FIG. 2 is a side cutaway view taken through the center of the mechanism;

FIG. 3 is a schematic view which illustrates the functioning of the mechanism;

FIG. 4 is a side cutaway view of the device through the center thereof with the device in a fully retracted position;

FIG. 5 is a top view of the device in the stored position illustrating the section through which FIG. 4 has been taken;

FIG. 6 is a side view illustrating the vehicle restraint of a second embodiment of this invention in a fully raised position; and

FIGS. 7 and 8 are partial side views of the actuator of FIG. 6 with the restraint in different positions.

Referring now to FIG. 1, the basic linkage elements of this invention are illustrated in a partially raised position. The frame assembly 1 comprises a pair of side plates 2 and a back plate 3. Channel member 32, see FIG. 2, is coupled to both side plates to provide lateral strength to the frame assembly. The back plate 3 may be fastened to the wall of the loading dock by means of mounting screws or bolts, not illustrated. If the device is to be mounted on the surface of an approach such as a driveway then an angle beam 4 may be added to the front of the frame. The angle beam would then be bolted into the driveway. The side plates may be slightly elevated off the surface so that water, and debris would be swept underneath the device.

As illustrated in FIGS. 1 and 2, a pair of arms 5 pivot about a pin 6, which passes through each of the side plates 2. Plates 30 and 31 join the arms 5 together and provide lateral strength to the restraint unit. A strut member 7 pivots about a pin 8, which also passes through the side plates 2. A lever assembly 9 is attached to the arms 5 and the strut 7 by means of pins 12 and 13.

The lever assembly 9 comprises a pair of bars 10 covered by a top plate 11. The upper end of each of the bars 10 fits between two side plates 16 of the hook assembly 15. The bars 10 are connected to the hook assembly 15 by means of pin 14.

A secondary hook 17 pivots on pin 14 between the bars 10 and inside the hook 15, as shown in FIG. 5. FIG. 1 illustrates the secondary hook 17 in an upward position and FIG. 2, in the dotted line 17a, illustrates the hook 17 pivoted in a downward position. The hook is held up by means of a spring, not shown.

The hook assembly 15 is maintained in a horizontal position by a pair of struts 18. The struts 18 are attached to the hook assembly 15 by means of a pin 19. The struts 18 are coupled to the arms 5 by means of pin 20.

Referring now to FIG. 3, the basic operation of this mechanism is illustrated. FIG. 3 portrays, in line form, the salient elements of FIGS. 1 and 2 to demonstrate how the device is raised and lowered. The linkage is a so called 4-bar type used to translate reciprocating motion into linear movement and the converse thereof. Those of working skill will recognize that the geometry is not regular but chosen by member length and pin position to give the necessary movement without any substantial rotational component to the restraining member. From the description so far the motive force to achieve this raising and lowering has not yet been described, and will be set forth herein.

In FIG. 3 the arm 5 pivots about a point A Point A corresponds to the pin 6. The length of the strut 7, the lever assembly 9 and the position of point C, the pin 8, is selected so that the path of point E, pin 14, is very close to a straight vertical line. That point of travel is illustrated by the chain vertical line in FIG. 3 labelled "locus of point E".

The position of points F and G, which correspond to pins 19 and 20 respectively, are selected so that the hook assembly 15 remains horizontal as the other members rotate. Thus, as the device is raised from an inoperative position, shown in FIG. 4, to an operative position, illustrated in FIG. 2, point E moves vertically and the hook assembly 15 remains in a horizontal position.

Referring now to FIG. 2, the technique for raising the mechanism is illustrated so that the hook assembly 15 engages the ICC bar labelled in that figure "ICC". In the embodiment of FIG. 2 a spring 21 is employed. This is preferably a gas spring having a low spring rate. It is mounted to the frame by means of a pin 22, which in turn is coupled to a bracket 23 attached to the back plate 3. The piston end of the spring 21 is attached to one of the arms 5 by means of pin 24. If needed a second parallel spring may be used attached to the other arm.

As illustrated in FIG. 2, the ICC bar is attached to the rear of a truck. The restraint of this invention is raised by spring 21 until the hook assembly 15 contacts the ICC bar. The bar and, thus, the truck are thus restrained from moving forward, to the right in FIG. 2, by means of the secondary hook 17. With the hook in the position illustrated in FIG. 2, the load caused on the device should the truck tend to move forward would be borne exclusively by the linkage mechanism and not by the spring assembly 21. Thus, the mechanism isolates the spring and any powered elements from shock loading caused by truck movement.

If the ICC bar is deformed or otherwise caused to be mounted further forward on the truck, the secondary hook 17 will be forced down to a position 17a. The ICC bar will then be restrained by the vertical part of the hook assembly 15, flat vertical face 15a. FIG. 2 also illustrates the technique by which the ICC bar is released from the device. A hydraulic cylinder 25 is employed. The cylinder 25 is attached to one end of the frame by means of pin 26. The pin 26 passes through side plates 2. The other end of the hydraulic cylinder is fastened by pin 27 to a pair of arms 28, which are in turn pivoted on the pin 6. A stop bar 35 on arm 5 constrains clockwise movement of arm 28. That is, arms 5 are considered integral to arms 28 when arm 28 abuts bar 35.

As the arms 5 raise as illustrated in FIG. 2 the hydraulic cylinder 25 retracts. However, as the restrained vehicle floats up and down relative movement between arms 5 and 28 takes place. The cylinder is unloaded and does not follow this motion. This reduces friction and wear. To retract the device, the cylinder is actuated.

As illustrated in FIG. 4 by extending the piston from cylinder 25, the piston extension causes pin 27 to move to the left thereby causing arm 28 to abut bar 35 and to move arm 5 for clockwise pivotal movement about pin 6 and cause downward rotation of the hook. At the same time the spring 21 is compressed.

While a hydraulic device is illustrated as the technique for causing the device to retract to its inoperative position, one of working skill would recognize that an electric actuator, pneumatic cylinder or other technique of manually lowering the device, held by a latch could also be alternatively employed.

Additionally, the position of the mechanism and contact of the hook with the ICC bar could be sensed by limit switches, not shown, and used to control the actuator and signal lights which are customary in such dock installations.

FIG. 4 illustrates a section of the device in its retracted, or inoperative position. The linkage mechanism has been fully retracted and is housed entirely within plates 2. The front portion of the lever assembly 9 rests on the front plate 29 of the frame assembly 1. The top plate 11 forms a flat cover which conceals and protects the overall mechanism. Plate 30 has a generally horizontal portion to protect that portion of the mechanism between the retracted hook assembly and the end plate. This is illustrated in FIG. 5.

The stored position of the device is illustrated in FIG. 5, a top view of the device. As illustrated, the top plate 11 of the assembly 9 covers the front portion of the mechanism. The hooks 15 and 17 are lowered below the top of the frame assembly 1. This compact design is thus achieved by nesting the components. As illustrated, all components fit between the side plates 2 of the frame assembly 1 to form a unitary device which may be mounted either on the dock approach or bolted to the dock face. This nesting occurs because the secondary hook 17 fits between the bars 10 of the lever assembly 9. In turn, the bars 10 fit between the side plates 16 of hook assembly 15 which rests between the arms 5.

Thus, as can be appreciated, by this invention a vehicle restraint extends from a low housing, approximately 12 inches high to a height exceeding 30 inches. Because the purpose of any vehicle restraint is to prevent a truck from moving away from the loading dock this vertical range represents an important improvement. Additionally, by the use of a secondary hook the device can capture an ICC bar in a range of locations yet at the same time limit the horizontal travel or running room to half the length of the hook assembly.

An additional advantage of this invention is that the assembly itself is not dependent on a particular technique or mode of power. Depending on condition and preference manual, pneumatic, hydraulic or electrical actuation may be used as desired.

Referring now to FIGS. 6-8 a second preferred embodiment of this invention is depicted. This preferred embodiment departs from that of the first in that the actuator 36 operates utilizing a sector plate assembly 49 which is mounted for arcuate movement on the extended end of shaft 45. In the embodiment of FIGS. 6-8 the actuator is housed in a unit 50 which is adjacent to the housing 1, 2 for the restraint assembly 15.

The operative coupling between the actuator and the restraint is via a pin 41 which is carried by the main arm assembly 5. It protrudes through a slot 44 in the side of the housing 1, 2. FIG. 6 illustrates the condition of the restraint in its upwardly extended position with the pin 41 disposed at the upper portion of the slot 44. Conversely, FIG. 7 shows the unit completely retracted with the pin 41 at the lower portion of the slot 44. FIG. 8 shows a position of the restraint in an engaged position to capture a very low ICC bar. It is apparent that FIG. 8 also illustrates the restraint in a position at the initiation of upward travel.

In accordance with this invention, the actuator mechanism allows the unit to be freed to begin its upward travel in the case that it is stuck, for example, by ice or snow yet at the same time permits float of the restraint portion 15. Also, the actuator will completely retract the restraint. In greater detail, the actuator 36 is anchored to the housing 50 by means of mounting point 40. The actuator 36 may be electrical, hydraulic, or the like.

In the case of any of those assemblies, an extensible piston 37 is coupled to a sector member 49 via pin 38. Thus, extension of the piston rod element 37 causes arcuate motion of the sector member 49. That sector member carries with it a plate having a pair of lugs 42, 43 at each end. The lugs, as illustrated in FIGS. 6, 7, and 8 selectively engage the pin 41 carried by the main arm 5. Additionally, plate 49 carries with it a tab 48. That tab selectively contacts one of a pair of limit switches 46 and 47, the function of which is to be described herein.

Referring again to FIG. 6 the unit is shown with the restraint in its most vertical position as a function of operation of the gas cylinder 24. At this point lug 42 is in contact with the pin 41. The actuator 36 is retracted and the tab 48 has contacted the limit switch 46. Thus, by contact with the limit switch the actuator is effectively turned off at the point of maximum extension of the restraint. To lower the restraint, the actuator is energized causing rotation of the sector plate 49 and therefore the plate 49 carrying the lug 42. This, in turn, via contact with the pin 49, causes restraint mechanism to retract. When the tab 48 contacts the lower limit switch 47, as illustrated in FIG. 7, the unit is positively retracted and the actuator then turned off.

An important aspect of this invention is that between the fully raised position illustrated in FIG. 6 and the initially raised position of FIG. 8 the restraint is free to float, that is, ride up and down with the pin moving in the slot 44 unencumbered by either of the lugs 42 and 43. Thus, the pin is free to move in both directions, that is, up or down as the vehicle is loaded or unloaded without any force imposed on the actuator or the remainder of the mechanism. It is held and damped in terms of motion and location by means of the gas spring 24. As is apparent, with this mechanism float is provided to the restraint irrespective of the type of actuator mechanism. Thus, irrespective of whether the actuator has the resilience or not to follow the motion of the ICC bar, the linkage itself provides that degree of resilience.

Referring now to FIG. 8, a second important aspect of this embodiment is depicted. Given that vehicle restraints operate in harsh environmental conditions, the gas spring 24 may be unable, in some conditions such as snow or ice to raise the vehicle restraint by itself. In that sense, the actuator itself, when retracted, can be used to urge the restraint to begin its upward travel. As illustrated in FIG. 8, the lug 43 will engage the pin 41 to slightly urge the restraint mechanism upward. This forces the main arm slightly up above the housing 1, 2 by forcing the mechanism from the stored position. Once the mechanism has been broken free of any impediment the gas springs are able to lift the restraint to its maximum usable height. FIG. 8 illustrates the pin 41 engaging the lug 43. If there is no impediment, the gas springs will raise the unit without assistance from the actuator 36 and movement provided by lug 43.

Thus, using the actuator the mechanism can still be placed anywhere between the top of the housing to its maximum height to engage a ICC bar but has the additional advantage of being able to provide an initial force to urge movement toward an upward, operative position. Consequently, during this motion the lug 42 moves upward to the top of the slot 44. The gas spring is always exerting an upward force and thus when lug 42 moves upward, the restraint also moves by force of the gas spring. The bottom lug 43 also moves counterclockwise with the sector arm 49. If the restraint is stuck the lug 43 contacts the pin 41 and upward movement begins.

A slight degree of upward rotation of the restraint takes place until the tab 48 contacts the limit switch 46. At this point the actuator 36 is fully retracted and it is turned off. The gas springs continue the upward motion of the restraint.

It is therefore apparent that in the second preferred embodiment the principle advantages of this invention are retained yet the actuator itself provides both positive motion in both directions while at the same time allowing a high degree of float.

Additionally, since the device is always biased upward by means of the spring the device will follow a vehicle of varying height as it is loaded or unloaded. Moreover, the device will be in the elevated or operative position thus act in a fail-safe mode and maintaining the locked position of the vehicle in the event of loss of power.

It will be appreciated by one of working skill that modifications of this invention may be practiced without departing from the essential scope thereof. For example the arms 5 and 28 can be formed of a rigid member to simplify the construction.

## Claims

1. A device for restraining a vehicle to prevent movement away from a loading dock comprising: loading dock; base; said lever assembly between a stored inoperative position and an elevated operative position in an essentially vertical direction without any rotation thereof; member upward and moving said primary restraining member between said inoperative position and said operative position; and move said primary restraining member toward said operative position or said inoperative position while permitting displacement of said primary restraining member between said operative and inoperative positions without any movement of said actuating means.

2. The device of claim 1 wherein said actuating means comprises a linear actuator, a rotating member coupled to said linear actuator and a coupling carried by said lever assembly selectively contacting said rotating member to be urged thereby to move said restraining member to said inoperative position of said primary restraining member.

3. The device of claim 2 further comprising switch means responsive to rotational movement of said rotating member to determine when said primary restraining member has been moved to said inoperative position and thereby deactivate said actuating means.

4. The device of claim 1 wherein said lever assembly comprises first and second arms each individually pivoted to said base at spaced positions, a third arm coupling said primary restraining member to said first arm and a fourth arm coupled to both said first and second arms and to said primary restraining member.

5. The device of claim 1 further comprising a secondary restraining member pivotally mounted to said primary restraining member for limiting movement of said vehicle once said primary restraining member has been placed in said operative position.

6. The device of claim 1 further comprising a top plate covering said device when it is in said inoperative position.

7. The device of claim 1 wherein said lever assembly further comprises a pair of first arms pivoted to said base, said pair of first arms each having a first section pinned to said base, and a second section pinned to said means attached to said lever assembly, and a plate member joining said pair of first arms together.

8. The device of claim 7 wherein said primary restraining member is mounted to move vertically between said pair of first arms and to store therebetween when said primary restraining member is in said inoperative position.

9. The device of claim 1 wherein said actuating means comprises a powered piston coupled to said lever assembly.

10. A vehicle restraint device comprising: relative to said stationary frame; movable on said lever assembly from a lowered stored inoperative position to an extended operative position by vertical movement without any rotation thereof; and with said lever assembly for initiating movement of said primary vehicle restraining member upward toward an operative position and for moving said primary vehicle restraining member to said inoperative position, said actuating means allowing freedom of vertical movement of said primary vehicle restraining member while in said operative position without any movement of said actuating means.

11. The device of claim 10 further comprising spring means to bias said lever assembly toward said operative position of said primary restraining member.

12. The device of claim 11 wherein said lever assembly further comprises a pair of first arms pivoted to said stationary frame, said pair of first arms each having a first section pinned to said stationary frame, and a second section pinned to said spring means, and a plate member joining said pair of first arms together.

13. The device of claim 12 wherein said primary restraining member is mounted to move vertically between said pair of first arms and is stored therebetween when said primary restraining member is in said inoperative position.

14. The device of claim 10 wherein said actuating means comprises a linearly movable member, rotating means coupled to said linearly movable member, and said rotating means having a pair of lugs to engage said lever assembly to move said primary restraining member from said operative position to said inoperative position.

15. The device of claim 10 wherein said lever assembly comprises first and second arms each individually pivoted to said frame at spaced positions, a third arm coupling said primary restraining member to said first arm and a fourth arm coupled to both said first and second arms and to said primary restraining member.

16. The device of claim 10 further comprising a secondary restraining member pivotally mounted to said primary restraining member for limiting movement of said vehicle once said primary restraining member has been placed in said operative position.

17. The device of claim 10 further comprising a top plate covering said device in said inoperative position.

18. The device of claim 10 wherein said actuating means comprises a powered piston selectively coupled to said lever assembly.