5/1/2010 9:18:49 AM 1 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950

122049950 Scot Industries

810 E NEBRASKA ST MUSCODA South Central Grant 3471 -- PLATING AND POLISHING DNR Region: County: SIC Code: NAICS Code: Constr Date: 01/01/1970 # Employees: Area: 445000 ft2 UTM Zone: UTM X: UTM Y:
Kai Hansen

Facility Air Management Contact 6087393171 810 EAST NEBRASKA STREET MUSCODA WI 535739178 khansen@scotindustries.com
Kai Hansen

Facility Billing Contact 6087393171 810 EAST NEBRASKA STREET MUSCODA WI 535739178 khansen@scotindustries.com
ROBERT ANDERSON 6087393171 810 EAST NEBRASKA ST MUSCODA WI 535739178 randerson@scotindustries.com
MARIA HILL

Facility Responsible Official

DNR Emission Inventory Contact 6089351928 1500 N JOHNS ST DODGEVILLE WI 53533 Maria.Hill@Wisconsin.gov 141 332813 -- Electroplating, Plating, Polishing, Anodizing, and Coloring

708640 m 4784960 m 155/1/2010 9:18:49 AM 2 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950

--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- P20 PLATING TANK HARD CHROME PLATING Miscellaneous

---------- ---------- ---------- ---------- P22 PLATING TANK HARD CHROME PLATING Miscellaneous P21 PLATING TANK HARD CHROME PLATING Miscellaneous --> 01 GENERIC CHROME PLATING Generic Throughput Process ---------- ---------- ---------- ---------- P01 COATER HONING Painting/Coating --> 01 GENERIC MINERAL SPIRITS - STODDARD SOLVENT Generic Throughput Process

P11 PLATING TANK HARD CHROME PLATING Miscellaneous --> 01 GENERIC CHROME PLATING Generic Throughput Process --> 01 GENERIC HONING Generic Throughput Process

---------- ---------- ---------- ----------

--> 01 GENERIC CHROME PLATING Generic Throughput Process C22 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers ---------- ---------- ---------- ---------- --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors C23 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers ---------- ---------- ---------- ---------- C21 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors C11 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers

F01 DEGREASER MINERAL SPIRITS Painting/Coating ---------- ---------- ---------- ----------

---------- ---------- ---------- ---------- --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors C20 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors C27 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers ---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

---------- ---------- ---------- ---------- --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors C31 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors ---------- ---------- ---------- ---------- --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors C24 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers

C25 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers

C26 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD SCRUBBER Condensers ---------- ---------- ---------- ---------- --> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors DEVICE ID DEVICE CODE DEVICE NAME DEVICE CATEGORY > PROCESS ID > PROCESS CODE > PROCESS NAME > PROCESS DESCRIPTION 

### D E V I C E A N D P R O C E S S L I S T5/1/2010 9:18:49 AM 3 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950

---------- ---------- ---------- ---------- P27 PLATING TANK HARD CHROME PLATING Miscellaneous P26 PLATING TANK HARD CHROME PLATING Miscellaneous --> 01 GENERIC CHROME PLATING Generic Throughput Process
--> 01 GENERIC CHROME PLATING Generic Throughput Process
--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- P31 PLATING TANK HARD CHROMIUM PLATING Miscellaneous ---------- ---------- ---------- ---------- --> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- P23 PLATING TANK HARD CHROME PLATING Miscellaneous
P24 GENERIC HARD CHROME PLATING Miscellaneous
P25 PLATING TANK HARD CHROME PLATING Miscellaneous --> 01 GENERIC CHROME PLATING Generic Throughput Process --> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ----------5/1/2010 9:18:49 AM 4 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950

P25-01 (100%) --> C25-01 (100%) --> S21-01 (100%) --> OUT P24-01 (100%) --> C24-01 (100%) --> S21-01 (100%) --> OUT P23-01 (100%) --> C23-01 (100%) --> S21-01 (100%) --> OUT

P31-01 (100%) --> C31-01 (100%) --> S31-01 (100%) --> OUT P27-01 (100%) --> C27-01 (100%) --> S21-01 (100%) --> OUT P26-01 (100%) --> C26-01 (100%) --> S21-01 (100%) --> OUT P11-01 (100%) --> C11-01 (100%) --> S11-01 (100%) --> OUT P01-01 (100%) --> S01-01 (100%) --> OUT F01-01 (100%) --> OUT

P22-01 (100%) --> C22-01 (100%) --> S21-01 (100%) --> OUT P21-01 (100%) --> C21-01 (100%) --> S21-01 (100%) --> OUT P20-01 (100%) --> C20-01 (100%) --> S21-01 (100%) --> OUT 

### E M I S S I O N F L O W S U M M A R Y5/1/2010 9:18:49 AM 5 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.975% CHROMIUMVI S 99.975% PM 99.975% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C11 Condensers Mist Eliminator

CONSTR DATE:12/01/1996 DEVICE COMMENTS:This control device was decommissioned on December 23, 2009.

P11-01 (100%) --> C11-01 --INCOMING STREAMS--
C11-01 (100%) --> S11-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C11, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 254 Dys/Yr PROCESS COMMENTS:This operation was operated for approximately 254 days in 2009 due to unfavorable market conditions. 

### D E V I C E S / P R O C E S S E S D E T A I L S5/1/2010 9:18:49 AM 6 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C20 Condensers Mist Eliminator

CONSTR DATE:08/22/2002 DEVICE COMMENTS:

P20-01 (100%) --> C20-01 --INCOMING STREAMS--
C20-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C20, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 7 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C21 Condensers Mist Eliminator

CONSTR DATE:01/01/1999 DEVICE COMMENTS:

P21-01 (100%) --> C21-01 --INCOMING STREAMS--
C21-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C21, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 8 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C22 Condensers Mist Eliminator

CONSTR DATE:01/01/2001 DEVICE COMMENTS:

P22-01 (100%) --> C22-01 --INCOMING STREAMS--
C22-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C22, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 9 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C23 Condensers Mist Eliminator

CONSTR DATE:03/13/2002 DEVICE COMMENTS:

P23-01 (100%) --> C23-01 --INCOMING STREAMS--
C23-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C23, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 10 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C24 Condensers Mist Eliminator

CONSTR DATE:08/27/2002 DEVICE COMMENTS:

P24-01 (100%) --> C24-01 --INCOMING STREAMS--
C24-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C24, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 11 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C25 Condensers Mist Eliminator

CONSTR DATE:09/09/2004 DEVICE COMMENTS:

P25-01 (100%) --> C25-01 --INCOMING STREAMS--
C25-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C25, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 12 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C26 Condensers Mist Eliminator

CONSTR DATE:03/16/2005 DEVICE COMMENTS:

P26-01 (100%) --> C26-01 --INCOMING STREAMS--
C26-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C26, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5 days per week during 2009.5/1/2010 9:18:49 AM 13 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C27 Condensers Mist Eliminator

CONSTR DATE:10/28/2005 DEVICE COMMENTS:

P27-01 (100%) --> C27-01 --INCOMING STREAMS--
C27-01 (100%) --> S21-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C27, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS COMMENTS:This process operated approximately 5.0 days per week during 2009.5/1/2010 9:18:49 AM 14 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### POLLUTANT VALUE --CTRL EFFIC-- PM10 99.99% CHROMIUMVI S 99.99% PM 99.99% DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER C31 Condensers Mist Eliminator

CONSTR DATE:03/01/2002 DEVICE COMMENTS:

P31-01 (100%) --> C31-01 --INCOMING STREAMS--
C31-01 (100%) --> S31-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad

Scrubber C31, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 245 Dys/Yr PROCESS COMMENTS:This process was operated for approximately 245 days during 2009 due to unfavorable market conditions.5/1/2010 9:18:49 AM 15 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:01/01/1970 DEVICE COMMENTS:Fugitive emissions source during process of manual cleaning of steel tubing. F01 Painting/Coating Degreasing Equipment DEVICE DESC:MINERAL SPIRITS

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY ROG (c) 6000 LB 4,040.000 LB 4,040.000 LB 15.538 LB ROG 1 LB / LB OTHR --EMISSIONS / YR--

--OUTGOING STREAMS-- F01-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> F01-01 POLLUTANT VALUE / UNIT ORIGIN

SCC CODE:40100303 PROCESS COMMENTS:

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr F01, Process 01 Generic Throughput Process PROCESS NAME: MINERAL SPIRITS -

STODDARD SOLVENT

MAX TPUT: .00076 TON/HR --EMISSION FACTORS--

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% ANNUAL TPUT: 2.02 TON of Other solvent AVG TPUT: .00032 TON/HR5/1/2010 9:18:49 AM 16 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:03/01/1967 DEVICE COMMENTS:FUGITIVE EMISSIONS FROM HONING OPERATION P01 Painting/Coating Surface Coating Equipment DEVICE DESC:HONING

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY ROG (c) 6000 LB 28,840.000 LB 28,840.000 LB 110.923 LB ROG .5 LB / LB DNR --EMISSIONS / YR--

--OUTGOING STREAMS-- P01-01 (100%) --> S01-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P01-01 POLLUTANT VALUE / UNIT ORIGIN

SCC CODE:40100298 PROCESS COMMENTS:VOC EMISSIONS FROM FUEL OIL DUE TO HIGH HEAT CONDITIONS PRODUCED DURING HONING SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr P01, Process 01 Generic Throughput Process PROCESS NAME: HONING

MAX TPUT: .005 TON/HR --EMISSION FACTORS--

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% ANNUAL TPUT: 28.84 TON of Other solvent AVG TPUT: .00462 TON/HR5/1/2010 9:18:49 AM 17 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:01/01/1970 DEVICE COMMENTS:TANK VENTS TO SCRUBBER (C11). Plating emission factor determined directly from stack testing completed on October 16, 2007. This process was decommissioned on December 23, 2009. P11 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 7,406.640 LB 7,406.640 LB PM10 (r) 10000 LB 7,406.640 LB 7,406.640 LB CHROMIUMVI S (r) (fs) .07 LB .052 LB .052 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .25 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P11-01 (100%) --> C11-01 (100%) --> S11-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P11-01 PM .25 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated for approximately 254 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 254 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P11, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .00000212 LB / AMP-HR STK

ANNUAL TPUT: 98755200 AMP-HR of PRODUCT - METALS AVG TPUT: 16200 AMP-HR/H MAX TPUT: 27000 AMP-HR/H5/1/2010 9:18:49 AM 18 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:08/22/2002 DEVICE COMMENTS:Emission factor determined from stack testing completed on October 17, 2007. P20 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P20-01 (100%) --> C20-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P20-01 PM .069 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated for 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P20, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 16845.11952 AMP-HR/H MAX TPUT: 30000 AMP-HR/H5/1/2010 9:18:49 AM 19 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:01/01/1999 DEVICE COMMENTS:Emission factor determined by stack testing completed on October 17, 2007. P21 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE6.23 --EMISSIONS / YR--

--OUTGOING STREAMS-- P21-01 (100%) --> C21-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P21-01 PM .069 LB / AMP-HR FIRE6.23 PROCESS COMMENTS:This process operated 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P21, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 16845.11952 AMP-HR/H MAX TPUT: 36000 AMP-HR/H5/1/2010 9:18:49 AM 20 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:01/01/2001 DEVICE COMMENTS:Emission factor determined from stack testing completed on October 17, 2007. P22 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE6.23 --EMISSIONS / YR--

--OUTGOING STREAMS-- P22-01 (100%) --> C22-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P22-01 PM .069 LB / AMP-HR FIRE6.23 PROCESS COMMENTS:This process operated 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P22, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 0 AMP-HR/H MAX TPUT: 33600 AMP-HR/H5/1/2010 9:18:49 AM 21 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:03/13/2002 DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007. P23 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P23-01 (100%) --> C23-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P23-01 PM .069 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P23, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 16845.11952 AMP-HR/H MAX TPUT:42000 AMP-HR/H5/1/2010 9:18:49 AM 22 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:08/27/2002 DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007. P24 Miscellaneous Any Device DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P24-01 (100%) --> C24-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P24-01 PM .069 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated for 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P24, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 16845.11952 AMP-HR/H MAX TPUT: 30000 AMP-HR/H5/1/2010 9:18:49 AM 23 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:09/09/2003 DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007. P25 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P25-01 (100%) --> C25-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P25-01 PM .069 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P25, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 16845.11952 AMP-HR/H MAX TPUT: 30000 AMP-HR/H5/1/2010 9:18:49 AM 24 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:03/16/2005 DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007. P26 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P26-01 (100%) --> C26-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P26-01 PM .069 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P26, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: .00203 AMP-HR of PRODUCT - METALS AVG TPUT: 0 AMP-HR/H MAX TPUT: 33000 AMP-HR/H5/1/2010 9:18:49 AM 25 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:10/28/2006 DEVICE COMMENTS:Emission factor determined by stack testing completed on October 17, 2007. P27 Miscellaneous Plating Tank DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB PM10 (r) 10000 LB 700.178 LB 700.178 LB CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE --EMISSIONS / YR--

--OUTGOING STREAMS-- P27-01 (100%) --> C27-01 (100%) --> S21-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P27-01 PM .069 LB / AMP-HR FIRE PROCESS COMMENTS:This process operated for 251 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P27, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - METALS AVG TPUT: 16845.11952 AMP-HR/H MAX TPUT: 36000 AMP-HR/H5/1/2010 9:18:49 AM 26 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### CONSTR DATE:03/01/2002 DEVICE COMMENTS:Emission factor was determined by stack testing completed on October 18, 2007. P31 Miscellaneous Plating Tank DEVICE DESC:HARD CHROMIUM PLATING

PM (r) 10000 LB 1,606.651 LB 1,606.651 LB PM10 (r) 10000 LB 1,606.651 LB 1,606.651 LB CHROMIUMVI S (r) (fs) .07 LB .016 LB .016 LB POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY PM10 .069 LB / AMP-HR FIRE6.23 --EMISSIONS / YR--

--OUTGOING STREAMS-- P31-01 (100%) --> C31-01 (100%) --> S31-01 (100%) --> OUT --INCOMING STREAMS-- TPUT --> P31-01 PM .069 LB / AMP-HR FIRE6.23 PROCESS COMMENTS:This process operated for 245 days in 2009 due to unfavorable market conditions. SCHEDULE: 24 Hrs/Day 5 Dys/Wk 245 Dys/Yr QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCC CODE: 30901018 P31, Process 01 Generic Throughput Process PROCESS NAME: CHROME PLATING

--EMISSION FACTORS-- POLLUTANT VALUE / UNIT ORIGIN CHROMIUMVI S .0000007 LB / AMP-HR STK

ANNUAL TPUT: 232848000 AMP-HR of PRODUCT - METALS AVG TPUT: 39600 AMP-HR/H MAX TPUT: 57800 AMP-HR/H5/1/2010 9:18:49 AM 27 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### STACK DIAMETER:1.06 m STACK HEIGHT:12.19 m
STACK VELOCITY:2.67 m/s STACK TEMP:297 K DEVICE DESC:STACK EXHAUST HONING S01 Stack Stack

DEVICE COMMENTS:FUGITIVE EMISSIONS FROM HONES - FUEL OIL MIXTURE CONSTR DATE:01/01/1970

P01-01 (100%) --> S01-01 --INCOMING STREAMS--
S01-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: HONING PROCESS

STACK S01, Process 01 Releasing/Discharging material to the atmosphere

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr PROCESS COMMENTS:



### STACK DIAMETER:.3 m STACK HEIGHT:.3 m
STACK VELOCITY:.01 m/s STACK TEMP:293.1 K DEVICE DESC:DUMMY STACK FOR PARTS WASHER - FUGITIVE S05 Stack Stack

DEVICE COMMENTS: CONSTR DATE:

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% --OUTGOING STREAMS-- S05-01 (100%) --> OUT S05, Process 01 Releasing/Discharging material to the atmosphere PROCESS NAME: PARTS CLEANING SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr PROCESS COMMENTS:5/1/2010 9:18:49 AM 28 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### STACK DIAMETER:.6 m STACK HEIGHT:7.61 m
STACK VELOCITY:12.85 m/s STACK TEMP:293.1 K DEVICE DESC:STACK EXHAUST PLATING S11 Stack Stack

DEVICE COMMENTS:ELECTROPLATING EMISSIONS AFTER SCRUBBER - DISCHARGE HT. THRU 1997 25 FEET. This stack was decommissioned on December 23, 2009. CONSTR DATE:01/01/1970

C11-01 (100%) --> S11-01 --INCOMING STREAMS--
S11-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: CHROME PLATING

STACK S11, Process 01 Releasing/Discharging material to the atmosphere

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 254 Dys/Yr PROCESS COMMENTS:5/1/2010 9:18:49 AM 29 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### STACK DIAMETER:1.01 m STACK HEIGHT:6.7 m
STACK VELOCITY:15.8 m/s STACK TEMP:293.1 K DEVICE DESC:STACK EXHAUST PLATING S21 Stack Stack

DEVICE COMMENTS: CONSTR DATE:01/01/1999

C25-01 (100%) --> S21-01 C26-01 (100%) --> S21-01 C24-01 (100%) --> S21-01 C20-01 (100%) --> S21-01 C23-01 (100%) --> S21-01

S21-01 (100%) --> OUT --OUTGOING STREAMS-- C27-01 (100%) --> S21-01 PROCESS COMMENTS: Electroplating emissions after scrubber - discharge ht = 22 SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr PROCESS NAME: ELECTROPLATING S21, Process 01 Releasing/Discharging material to the atmosphere

C21-01 (100%) --> S21-01 C22-01 (100%) --> S21-01 --INCOMING STREAMS--

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%5/1/2010 9:18:49 AM 30 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950



### STACK DIAMETER:.71 m STACK HEIGHT:8.83 m
STACK VELOCITY:11.53 m/s STACK TEMP:330.3 K DEVICE DESC:STACK EXHAUST PLATING S31 Stack Stack

DEVICE COMMENTS: CONSTR DATE:03/01/2002

C31-01 (100%) --> S31-01 --INCOMING STREAMS--
S31-01 (100%) --> OUT --OUTGOING STREAMS--

PROCESS NAME: ELECTROPLATING S31, Process 01 Releasing/Discharging material to the atmosphere

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25% SCHEDULE: 24 Hrs/Day 5 Dys/Wk 245 Dys/Yr PROCESS COMMENTS:This process operated for 245 days in 2009 due to unfavorable market conditions.5/1/2010 9:18:49 AM 31 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950

PM10 10000 LB 15,483.76000 LB 15,483.76000 LB ROG 6000 LB 44,620.00000 LB 44,620.00000 LB 143.01282 LB PM 10000 LB 15,483.76000 LB 15,483.76000 LB -2008 SUMMARY- --2008-- --2008-- --2008-- --2008-- --POLLUTANT-- --NR438_THRESH-- --UNCNTRLD/YR-- --CNTRLD/YR-- --OZONE/DY--

CHROMIUMVI S (FS) .07 LB .10200 LB .09800 LB

FEDERAL ONLY: .09800 LB (.000049 TON) STATE & FED: .09800 LB (.000049 TON) STATE ONLY: .09800 LB (.000049 TON) --2008 STATE AND FEDERAL HAPS TOTALS- (HAP totals includes all pollutants entered, even if below reporting levels.)------------- PM10 10000 LB 14,614.71500 LB 14,614.71500 LB ROG 6000 LB 32,880.00000 LB 32,880.00000 LB 126.46154 LB PM 10000 LB 14,614.71500 LB 14,614.71500 LB -2009 SUMMARY- --2009-- --2009-- --2009-- --2009-- --POLLUTANT-- --NR438_THRESH-- --UNCNTRLD/YR-- --CNTRLD/YR-- --OZONE/DY--

CHROMIUMVI S (fs) .07 LB .08439 LB .08439 LB

FEDERAL: .08439 LB (.000042 TON) STATE or FED: .08439 LB (.000042 TON) STATE: .08439 LB (.000042 TON) --2009 STATE AND FEDERAL HAPS TOTALS- (HAP totals includes all pollutants entered, even if below reporting levels.)------------- 

### F A C I L I T Y E M I S S I O N S S U M M A R Y5/1/2010 9:18:49 AM 32 Page: 

# FINAL Air Emissions Inventory Summary Report 2009 State of Wisconsin Department of Natural Resources

Bureau of Air Management FID: 122049950

c = Calculated; r = Reported f = Federal Hap; s = State Hap; fs = Fed and State Hap --EMISSIONS-- 

### REPORT LEGEND