5/1/2010 9:18:49 AM Page: 1

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

122049950 Scot Industries

810 E NEBRASKA ST

MUSCODA

South Central

Grant

3471 -- PLATING AND POLISHING

DNR Region:

County:

SIC Code:

NAICS Code:

Constr Date: 01/01/1970

# Employees:

Area: 445000 ft2

UTM Zone: UTM X: UTM Y:

Kai Hansen

Facility Air Management Contact

6087393171

810 EAST NEBRASKA STREET

MUSCODA WI 

535739178

khansen@scotindustries.com

Kai Hansen

Facility Billing Contact

6087393171

810 EAST NEBRASKA STREET

MUSCODA WI 

535739178

khansen@scotindustries.com

ROBERT ANDERSON 6087393171

810 EAST NEBRASKA ST

MUSCODA WI 

535739178

randerson@scotindustries.com

MARIA HILL

Facility Responsible Official

DNR Emission Inventory Contact

6089351928

1500 N JOHNS ST

DODGEVILLE WI 53533

Maria.Hill@Wisconsin.gov

141

332813 -- Electroplating, Plating, Polishing, Anodizing, and Coloring

15 708640 m 4784960 m
5/1/2010 9:18:49 AM Page: 2

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

P20 PLATING TANK HARD CHROME PLATING Miscellaneous

---------- ---------- ---------- ----------

P22 PLATING TANK HARD CHROME PLATING Miscellaneous

P21 PLATING TANK HARD CHROME PLATING Miscellaneous

--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ----------

P01 COATER HONING Painting/Coating

--> 01 GENERIC MINERAL SPIRITS - STODDARD 

SOLVENT

Generic Throughput Process

P11 PLATING TANK HARD CHROME PLATING Miscellaneous

--> 01 GENERIC CHROME PLATING Generic Throughput Process

--> 01 GENERIC HONING Generic Throughput Process

---------- ---------- ---------- ----------

--> 01 GENERIC CHROME PLATING Generic Throughput Process

C22 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

C23 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

---------- ---------- ---------- ----------

C21 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

C11 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

F01 DEGREASER MINERAL SPIRITS Painting/Coating

---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

C20 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

C27 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

C31 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

C24 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

C25 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

C26 MIST ELIMINATOR 4 STAGE COMPOSITE MESH PAD 

SCRUBBER

Condensers

---------- ---------- ---------- ----------

--> 01 CONTROLLING Composite Mesh Pad Scrubber Used for collectors

DEVICE ID DEVICE CODE DEVICE NAME DEVICE CATEGORY

> PROCESS ID > PROCESS CODE > PROCESS NAME > PROCESS DESCRIPTION

D E V I C E A N D P R O C E S S L I S T
5/1/2010 9:18:49 AM Page: 3

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

---------- ---------- ---------- ----------

P27 PLATING TANK HARD CHROME PLATING Miscellaneous

P26 PLATING TANK HARD CHROME PLATING Miscellaneous

--> 01 GENERIC CHROME PLATING Generic Throughput Process

--> 01 GENERIC CHROME PLATING Generic Throughput Process

--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

P31 PLATING TANK HARD CHROMIUM PLATING Miscellaneous

---------- ---------- ---------- ----------

--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ----------

---------- ---------- ---------- ----------

P23 PLATING TANK HARD CHROME PLATING Miscellaneous

P24 GENERIC HARD CHROME PLATING Miscellaneous

P25 PLATING TANK HARD CHROME PLATING Miscellaneous

--> 01 GENERIC CHROME PLATING Generic Throughput Process

--> 01 GENERIC CHROME PLATING Generic Throughput Process

---------- ---------- ---------- ----------
5/1/2010 9:18:49 AM Page: 4

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

P25-01 (100%) --> C25-01 (100%) --> S21-01 (100%) --> OUT

P24-01 (100%) --> C24-01 (100%) --> S21-01 (100%) --> OUT

P23-01 (100%) --> C23-01 (100%) --> S21-01 (100%) --> OUT

P31-01 (100%) --> C31-01 (100%) --> S31-01 (100%) --> OUT

P27-01 (100%) --> C27-01 (100%) --> S21-01 (100%) --> OUT

P26-01 (100%) --> C26-01 (100%) --> S21-01 (100%) --> OUT

P11-01 (100%) --> C11-01 (100%) --> S11-01 (100%) --> OUT

P01-01 (100%) --> S01-01 (100%) --> OUT

F01-01 (100%) --> OUT

P22-01 (100%) --> C22-01 (100%) --> S21-01 (100%) --> OUT

P21-01 (100%) --> C21-01 (100%) --> S21-01 (100%) --> OUT

P20-01 (100%) --> C20-01 (100%) --> S21-01 (100%) --> OUT

E M I S S I O N F L O W S U M M A R Y
5/1/2010 9:18:49 AM Page: 5

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.975%

CHROMIUMVI S 99.975%

PM 99.975%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C11 Condensers Mist Eliminator

CONSTR DATE:12/01/1996

DEVICE COMMENTS:This control device was decommissioned on December 23, 2009.

P11-01 (100%) --> C11-01

--INCOMING STREAMS--

C11-01 (100%) --> S11-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C11, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 254 Dys/Yr

PROCESS COMMENTS: This operation was 

operated for approximately 

254 days in 2009 due to 

unfavorable market 

conditions.

D E V I C E S / P R O C E S S E S D E T A I L S
5/1/2010 9:18:49 AM Page: 6

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C20 Condensers Mist Eliminator

CONSTR DATE:08/22/2002

DEVICE COMMENTS:

P20-01 (100%) --> C20-01

--INCOMING STREAMS--

C20-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C20, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 7

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C21 Condensers Mist Eliminator

CONSTR DATE:01/01/1999

DEVICE COMMENTS:

P21-01 (100%) --> C21-01

--INCOMING STREAMS--

C21-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C21, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 8

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C22 Condensers Mist Eliminator

CONSTR DATE:01/01/2001

DEVICE COMMENTS:

P22-01 (100%) --> C22-01

--INCOMING STREAMS--

C22-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C22, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 9

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C23 Condensers Mist Eliminator

CONSTR DATE:03/13/2002

DEVICE COMMENTS:

P23-01 (100%) --> C23-01

--INCOMING STREAMS--

C23-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C23, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 10

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C24 Condensers Mist Eliminator

CONSTR DATE:08/27/2002

DEVICE COMMENTS:

P24-01 (100%) --> C24-01

--INCOMING STREAMS--

C24-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C24, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 11

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C25 Condensers Mist Eliminator

CONSTR DATE:09/09/2004

DEVICE COMMENTS:

P25-01 (100%) --> C25-01

--INCOMING STREAMS--

C25-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C25, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 12

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C26 Condensers Mist Eliminator

CONSTR DATE:03/16/2005

DEVICE COMMENTS:

P26-01 (100%) --> C26-01

--INCOMING STREAMS--

C26-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C26, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 13

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C27 Condensers Mist Eliminator

CONSTR DATE:10/28/2005

DEVICE COMMENTS:

P27-01 (100%) --> C27-01

--INCOMING STREAMS--

C27-01 (100%) --> S21-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C27, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS COMMENTS: This process operated 

approximately 5.0 days per 

week during 2009.
5/1/2010 9:18:49 AM Page: 14

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

POLLUTANT VALUE

--CTRL EFFIC--

PM10 99.99%

CHROMIUMVI S 99.99%

PM 99.99%

DEVICE DESC:4 STAGE COMPOSITE MESH PAD SCRUBBER

C31 Condensers Mist Eliminator

CONSTR DATE:03/01/2002

DEVICE COMMENTS:

P31-01 (100%) --> C31-01

--INCOMING STREAMS--

C31-01 (100%) --> S31-01 

(100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: Composite Mesh Pad 

Scrubber

C31, Process 01 Used for collectors

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 245 Dys/Yr

PROCESS COMMENTS: This process was operated 

for approximately 245 days 

during 2009 due to 

unfavorable market 

conditions.
5/1/2010 9:18:49 AM Page: 15

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:01/01/1970

DEVICE COMMENTS:Fugitive emissions source during process of manual cleaning of steel tubing.

F01 Painting/Coating Degreasing Equipment

DEVICE DESC:MINERAL SPIRITS

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

ROG (c) 6000 LB 4,040.000 LB 4,040.000 LB 15.538 LB

ROG 1 LB / LB OTHR

--EMISSIONS / YR--

--OUTGOING STREAMS--

F01-01 (100%) --> OUT

--INCOMING STREAMS--

TPUT --> F01-01

POLLUTANT VALUE / UNIT ORIGIN

SCC CODE: 40100303

PROCESS COMMENTS:

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr

F01, Process 01 Generic Throughput 

Process

PROCESS NAME: MINERAL SPIRITS - 

STODDARD SOLVENT

MAX TPUT: .00076 TON/HR

--EMISSION FACTORS--

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

ANNUAL TPUT: 2.02 TON of Other solvent

AVG TPUT: .00032 TON/HR
5/1/2010 9:18:49 AM Page: 16

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:03/01/1967

DEVICE COMMENTS:FUGITIVE EMISSIONS FROM HONING OPERATION

P01 Painting/Coating Surface Coating Equipment

DEVICE DESC:HONING

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

ROG (c) 6000 LB 28,840.000 LB 28,840.000 LB 110.923 LB

ROG .5 LB / LB DNR

--EMISSIONS / YR--

--OUTGOING STREAMS--

P01-01 (100%) --> S01-01 

(100%) --> OUT

--INCOMING STREAMS--

TPUT --> P01-01

POLLUTANT VALUE / UNIT ORIGIN

SCC CODE: 40100298

PROCESS COMMENTS: VOC EMISSIONS FROM 

FUEL OIL DUE TO HIGH 

HEAT CONDITIONS 

PRODUCED DURING 

HONING

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr

P01, Process 01 Generic Throughput 

Process

PROCESS NAME: HONING

MAX TPUT: .005 TON/HR

--EMISSION FACTORS--

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

ANNUAL TPUT: 28.84 TON of Other solvent

AVG TPUT: .00462 TON/HR
5/1/2010 9:18:49 AM Page: 17

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:01/01/1970

DEVICE COMMENTS:TANK VENTS TO SCRUBBER (C11). Plating emission factor determined directly 

from stack testing completed on October 16, 2007. This process was 

decommissioned on December 23, 2009.

P11 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 7,406.640 LB 7,406.640 LB

PM10 (r) 10000 LB 7,406.640 LB 7,406.640 LB

CHROMIUMVI S (r) (fs) .07 LB .052 LB .052 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .25 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P11-01 (100%) --> C11-01 

(100%) --> S11-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P11-01

PM .25 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated for 

approximately 254 days in 

2009 due to unfavorable 

market conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 254 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P11, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .00000212 LB / AMP-HR STK

ANNUAL TPUT: 98755200 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16200 AMP-HR/H

MAX TPUT: 27000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 18

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:08/22/2002

DEVICE COMMENTS:Emission factor determined from stack testing completed on October 17, 2007.

P20 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P20-01 (100%) --> C20-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P20-01

PM .069 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated for 

251 days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P20, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16845.11952 AMP-HR/H

MAX TPUT: 30000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 19

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:01/01/1999

DEVICE COMMENTS:Emission factor determined by stack testing completed on October 17, 2007.

P21 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE6.23

--EMISSIONS / YR--

--OUTGOING STREAMS--

P21-01 (100%) --> C21-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P21-01

PM .069 LB / AMP-HR FIRE6.23

PROCESS COMMENTS: This process operated 251 

days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P21, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16845.11952 AMP-HR/H

MAX TPUT: 36000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 20

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:01/01/2001

DEVICE COMMENTS:Emission factor determined from stack testing completed on October 17, 2007.

P22 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE6.23

--EMISSIONS / YR--

--OUTGOING STREAMS--

P22-01 (100%) --> C22-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P22-01

PM .069 LB / AMP-HR FIRE6.23

PROCESS COMMENTS: This process operated 251 

days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P22, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 0 AMP-HR/H

MAX TPUT: 33600 AMP-HR/H
5/1/2010 9:18:49 AM Page: 21

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:03/13/2002

DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007.

P23 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P23-01 (100%) --> C23-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P23-01

PM .069 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated 251 

days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P23, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16845.11952 AMP-HR/H

MAX TPUT: 42000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 22

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:08/27/2002

DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007.

P24 Miscellaneous Any Device

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P24-01 (100%) --> C24-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P24-01

PM .069 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated for 

251 days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P24, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16845.11952 AMP-HR/H

MAX TPUT: 30000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 23

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:09/09/2003

DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007.

P25 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P25-01 (100%) --> C25-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P25-01

PM .069 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated 251 

days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P25, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16845.11952 AMP-HR/H

MAX TPUT: 30000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 24

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:03/16/2005

DEVICE COMMENTS:Emission factor determined during stack testing completed on October 17, 2007.

P26 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P26-01 (100%) --> C26-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P26-01

PM .069 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated 251 

days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P26, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: .00203 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 0 AMP-HR/H

MAX TPUT: 33000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 25

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:10/28/2006

DEVICE COMMENTS:Emission factor determined by stack testing completed on October 17, 2007.

P27 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROME PLATING

PM (r) 10000 LB 700.178 LB 700.178 LB

PM10 (r) 10000 LB 700.178 LB 700.178 LB

CHROMIUMVI S (r) (fs) .07 LB .002 LB .002 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE

--EMISSIONS / YR--

--OUTGOING STREAMS--

P27-01 (100%) --> C27-01 

(100%) --> S21-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P27-01

PM .069 LB / AMP-HR FIRE

PROCESS COMMENTS: This process operated for 

251 days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P27, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000002 LB / AMP-HR STK

ANNUAL TPUT: 101475000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 16845.11952 AMP-HR/H

MAX TPUT: 36000 AMP-HR/H
5/1/2010 9:18:49 AM Page: 26

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

CONSTR DATE:03/01/2002

DEVICE COMMENTS:Emission factor was determined by stack testing completed on October 18, 2007.

P31 Miscellaneous Plating Tank

DEVICE DESC:HARD CHROMIUM PLATING

PM (r) 10000 LB 1,606.651 LB 1,606.651 LB

PM10 (r) 10000 LB 1,606.651 LB 1,606.651 LB

CHROMIUMVI S (r) (fs) .07 LB .016 LB .016 LB

POLLUTANT NR438_THRESH UNCNTRLD CNTRLD OZONE/DY

PM10 .069 LB / AMP-HR FIRE6.23

--EMISSIONS / YR--

--OUTGOING STREAMS--

P31-01 (100%) --> C31-01 

(100%) --> S31-01 (100%) --> 

OUT

--INCOMING STREAMS--

TPUT --> P31-01

PM .069 LB / AMP-HR FIRE6.23

PROCESS COMMENTS: This process operated for 

245 days in 2009 due to 

unfavorable market 

conditions.

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 245 Dys/Yr

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCC CODE: 30901018

P31, Process 01 Generic Throughput 

Process

PROCESS NAME: CHROME PLATING

--EMISSION FACTORS--

POLLUTANT VALUE / UNIT ORIGIN

CHROMIUMVI S .0000007 LB / AMP-HR STK

ANNUAL TPUT: 232848000 AMP-HR of PRODUCT - 

METALS

AVG TPUT: 39600 AMP-HR/H

MAX TPUT: 57800 AMP-HR/H
5/1/2010 9:18:49 AM Page: 27

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

STACK DIAMETER:1.06 m

STACK HEIGHT:12.19 m

STACK VELOCITY:2.67 m/s

STACK TEMP:297 K

DEVICE DESC:STACK EXHAUST HONING

S01 Stack Stack

DEVICE COMMENTS:FUGITIVE EMISSIONS FROM HONES - FUEL OIL MIXTURE

CONSTR DATE:01/01/1970

P01-01 (100%) --> S01-01

--INCOMING STREAMS--

S01-01 (100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: HONING PROCESS 

STACK

S01, Process 01 Releasing/Discharging 

material to the 

atmosphere

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr

PROCESS COMMENTS:

STACK DIAMETER:.3 m

STACK HEIGHT:.3 m

STACK VELOCITY:.01 m/s

STACK TEMP:293.1 K

DEVICE DESC:DUMMY STACK FOR PARTS WASHER - FUGITIVE

S05 Stack Stack

DEVICE COMMENTS:

CONSTR DATE:

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

--OUTGOING STREAMS--

S05-01 (100%) --> OUT

S05, Process 01 Releasing/Discharging 

material to the 

atmosphere

PROCESS NAME: PARTS CLEANING

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 260 Dys/Yr

PROCESS COMMENTS:
5/1/2010 9:18:49 AM Page: 28

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

STACK DIAMETER:.6 m

STACK HEIGHT:7.61 m

STACK VELOCITY:12.85 m/s

STACK TEMP:293.1 K

DEVICE DESC:STACK EXHAUST PLATING

S11 Stack Stack

DEVICE COMMENTS:ELECTROPLATING EMISSIONS AFTER SCRUBBER - DISCHARGE HT. THRU 

1997 25 FEET. This stack was decommissioned on December 23, 2009.

CONSTR DATE:01/01/1970

C11-01 (100%) --> S11-01

--INCOMING STREAMS--

S11-01 (100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: CHROME PLATING 

STACK

S11, Process 01 Releasing/Discharging 

material to the 

atmosphere

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 254 Dys/Yr

PROCESS COMMENTS:
5/1/2010 9:18:49 AM Page: 29

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

STACK DIAMETER:1.01 m

STACK HEIGHT:6.7 m

STACK VELOCITY:15.8 m/s

STACK TEMP:293.1 K

DEVICE DESC:STACK EXHAUST PLATING

S21 Stack Stack

DEVICE COMMENTS:

CONSTR DATE:01/01/1999

C25-01 (100%) --> S21-01

C26-01 (100%) --> S21-01

C24-01 (100%) --> S21-01

C20-01 (100%) --> S21-01

C23-01 (100%) --> S21-01

S21-01 (100%) --> OUT

--OUTGOING STREAMS--

C27-01 (100%) --> S21-01

PROCESS COMMENTS: Electroplating emissions 

after scrubber - discharge ht 

= 22

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 251 Dys/Yr

PROCESS NAME: ELECTROPLATING

S21, Process 01 Releasing/Discharging 

material to the 

atmosphere

C21-01 (100%) --> S21-01

C22-01 (100%) --> S21-01

--INCOMING STREAMS--

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%
5/1/2010 9:18:49 AM Page: 30

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

STACK DIAMETER:.71 m

STACK HEIGHT:8.83 m

STACK VELOCITY:11.53 m/s

STACK TEMP:330.3 K

DEVICE DESC:STACK EXHAUST PLATING

S31 Stack Stack

DEVICE COMMENTS:

CONSTR DATE:03/01/2002

C31-01 (100%) --> S31-01

--INCOMING STREAMS--

S31-01 (100%) --> OUT

--OUTGOING STREAMS--

PROCESS NAME: ELECTROPLATING

S31, Process 01 Releasing/Discharging 

material to the 

atmosphere

QTRLY SCHEDULE: Q1: 25% Q2: 25% Q3: 25% Q4: 25%

SCHEDULE: 24 Hrs/Day 5 Dys/Wk 245 Dys/Yr

PROCESS COMMENTS: This process operated for 

245 days in 2009 due to 

unfavorable market 

conditions.
5/1/2010 9:18:49 AM Page: 31

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

PM10 10000 LB 15,483.76000 LB 15,483.76000 LB

ROG 6000 LB 44,620.00000 LB 44,620.00000 LB 143.01282 LB

PM 10000 LB 15,483.76000 LB 15,483.76000 LB

-2008 SUMMARY- --2008-- --2008-- --2008-- --2008--

--POLLUTANT-- --NR438_THRESH-- --UNCNTRLD/YR-- --CNTRLD/YR-- --OZONE/DY--

CHROMIUMVI S

(FS)

.07 LB .10200 LB .09800 LB

FEDERAL ONLY: .09800 LB (.000049 TON)

STATE & FED: .09800 LB (.000049 TON)

STATE ONLY: .09800 LB (.000049 TON)

--2008 STATE AND FEDERAL HAPS TOTALS- (HAP totals includes all pollutants entered, even if below reporting levels.)-------------

PM10 10000 LB 14,614.71500 LB 14,614.71500 LB

ROG 6000 LB 32,880.00000 LB 32,880.00000 LB 126.46154 LB

PM 10000 LB 14,614.71500 LB 14,614.71500 LB

-2009 SUMMARY- --2009-- --2009-- --2009-- --2009--

--POLLUTANT-- --NR438_THRESH-- --UNCNTRLD/YR-- --CNTRLD/YR-- --OZONE/DY--

CHROMIUMVI S 

(fs)

.07 LB .08439 LB .08439 LB

FEDERAL: .08439 LB (.000042 TON)

STATE or FED: .08439 LB (.000042 TON)

STATE: .08439 LB (.000042 TON)

--2009 STATE AND FEDERAL HAPS TOTALS- (HAP totals includes all pollutants entered, even if below reporting levels.)-------------

F A C I L I T Y E M I S S I O N S S U M M A R Y
5/1/2010 9:18:49 AM Page: 32

FINAL

2009 Air Emissions Inventory Summary Report

State of Wisconsin Department of Natural Resources

Bureau of Air Management

FID: 122049950

c = Calculated; r = Reported

f = Federal Hap; s = State Hap; fs = Fed and State Hap

--EMISSIONS--

REPORT LEGEND