CDI

51

x2

1

Bore & 

chamfer 

bearing 

pocket

Space for 

Printing

CNC 

Turning 10" 

Odd Form 4 

axis Auto L

Space for 

Printing

V Washer, 

Starter Gen, M6 

57

M

4

Stamping Press 

0-60 Ton 

1

0

V Stator Core 

Plate, Starter Ge

2

x105

M

4

Space for 

Printing

Space for 

Printing

Turn end face 1-

30mm

14

2

Wash Part

4

5

Space for 

Printing

CDI

32

1

Space for 

Printing

Space for 

Printing

V Pole, Starter 

Gen, Rotor Asm

6

M

3

Space for 

Printing

Auto Tool 

Change

7

5

Space for 

Printing

Part M anipulatio

6

3

Space for 

Printing

V Internal 

Regulator Asm, 

2

M

6

Space for 

Printing

Space for 

Printing

Unclamp Part

22

1

Part M anipulatio

7

x3

3

Wash Part

4

5

M

Includes 

Bar Feeder

Tim Shaw

Heat Gun

21

2

Crimp Connector

22

3

Auto Tool 

Change

6

5

V Heat Shrink 

T ube, Starter Ge

10

M

7

First Fixture

1

0

Wash Part 

Medium

4

5

Space for 

Printing

Space for 

Printing

Space for 

Printing

Turn end face 1-

30mm

4

2

Unclamp Part

6

1

Unload Part

22

2

M

Attach Eylet 

Terminals

V Tensioner, 

Base

2

M

3

Load into 

Varnish 

Machine

Space for 

Printing

CDI

8

x3

1

Space for 

Printing

70

32 3

V Insert Pulley 

Asm, Starter Ge

2

M

0

Space for 

Printing

Tim Shaw

Space for 

Printing

Strip Wire 

Insulation

15

x9

1

Space for 

Printing

Space for 

Printing

9.4

4 1

Space for 

Printing

Push In Place

55

M

2

Space for 

Printing

Space for 

Printing

Inj Mold Machine 

55-150 ton

1

0

M

Install 

Bearing, 

Retainer & 

Nut

24.6

6 3

Space for 

Printing

Space for 

Printing

154

36 2

Space for 

Printing

Space for 

Printing

V Retaining 

Bracket, 36V Wir

2

M

3

V Resolver 

M otor Sensor As

62

M

7

M

Turn 2 

Undercut 

Grooves

Space for 

Printing

Special Tool

3

0

V Bracket, 

Alternator

2

M

0

Drill Hole 30 - 

60mm

11

2

Test Rotor 

Assembly

38

30

Belt needs 

to be placed 

on all 

pulleys

Space for 

Printing

Space for 

Printing

Unload Part

47

2

Space for 

Printing

Load Part

3

3

"Washing, 

Small Size 

and/or Low 

Complexity"

Space for 

Printing

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

28

5

V Bracket, For 3 

HV Wire Clamp, 

2

M

4

35

16 1

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

4,681.3

1718 405

Space for 

Printing

Space for 

Printing

V Housing, 

Starter Gen, Rea

17

M

5

Mandrel and 

Press

1

0

Space for 

Printing

"Washing, 

Small Size 

and/or Low 

Complexity"

CDI

33

x16

1

Space for 

Printing

97.2

19 1

Space for 

Printing

Milled face

21

1

Load Part

5

3

Load Part

3

3

Wash Part

4

5

Space for 

Printing

V Seal - Cover 

Asm.

5

M

2

Turn end face 1-

30mm

9

2

Press in Place

29

3

Auto Tool 

Change

22

5

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

69.8

31 5

Tube Stock 

pre cut

Strip Wire 

Insulation

4

x4

1

Space for 

Printing

Push In Place

44

M

2

M

Knurl 

Splines for 

Cast Poles

Space for 

Printing

5-10 min 

cycle time

Unload Part

5

2

15.6

7 1

Material per 

casting 3.28 

lbs $0.42 

per lb

Die Casting 0 - 

500 ton

1

0

Drill & tap 3 

holes

Space for 

Printing

Mask Part - 

Complex

44

15

Space for 

Printing

Turn End face 1-

30mm

13

2

Space for 

Printing

Space for 

Printing

V Insulator, 

Closeout, Starter 

11

x48

M

2

Space for 

Printing

CNC 

Turning 11" 

Odd Form 4 

axis Auto L

Space for 

Printing

Unclamp Part

14

1

Space for 

Printing

1.7

2 1

Space for 

Printing

Space for 

Printing

V Bottom Base, 

Belt Tensioner

2

M

0

Turn Threads

27

2

Bore Hole 1-

30mm

12

1

Clamp Part

26

3

Magnet Asm 

Insertion

17

x16

0.5

V Pole, Starter 

Gen, Rotor Lost 

4

M

0

Space for 

Printing

Load Part

3

3

Space for 

Printing

Spot Face

8

2

Stamping Press 

0-60 Ton 

1

0

EC-300-ML 

Horizontal CNC 

1

M

0

Space for 

Printing

Power Tool

12

4

Varnish Machine

37

0

Box Size 

88mm L x 

34mm W x 

34mm H

TRIM

Space for 

Printing

Space for 

Printing

Drill and Tap 

Hole 1-30mm

15

x8

5

Turn End face 1-

30mm

12

2

First Fixture

1

0

Basket Size 

15.75x18.5

0x25.50 

inches x 2

45.7

21 5

CNC Turning 4 

Axis SL-10, Odd 

1

M

0

Turn OD 1-30m

20

x2

1

Space for 

Printing

V Terminal, 

Overmold, Starte

2

x2

M

3

Space for 

Printing

Space for 

Printing

Drill & Tap 

2 holes

Wash Part

4

5

M

Turn 

Threaded 

End (16 x 

1.5mm)

Space for 

Printing

Load Part

3

3

Mold Making 

DISA 240 w/100 

1

M

0

Cut to Length

9

1

Reposition 

Cutting Tool

21

x2

2

Blank 

weight 

0.053 lbs

Wire Insulation 

Stripper

5

0

"CNC Horz 

Mach, Man 

Sml Size 

and/or Low 

Press Together

4

M

3

Bar stock 

weight 2.68 

lbs.

Space for 

Printing

Unload Stack 

from Press

5

2

Space for 

Printing

Apply Label

4

3

8 Cavity 

Mold

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Insertion Tool

16

0

25.4

8 2

Space for 

Printing

Auto Tool 

Change

5

5

Space for 

Printing

Wash Part 

Medium

4

5

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

"Washing, 

SmallMedium 

Size and/or 

Part M anipulatio

8

3

Raw 

Material 

Req 0.027 

lbs from Co

Press

1

0

Space for 

Printing

Flip housing 

90 degrees

Cable end 

sleeves=$0.

04, 26" 

Black tape=

Drill & Chamfer 

Hole 1-30mm

14

1

Space for 

Printing

Press

12

0

Space for 

Printing

CDI

26

x4

1

2.6

2 1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Box Size 

20mm L x 

20mm W x 

43mm H

Spot Face Small 

1-30mm

25

x5

1

Unload Part

14

2

Space for 

Printing

Unload Part

10

2

Unclamp Part

15

1

Space for 

Printing

223.8

105 2

Unload Part

7

2

Space for 

Printing

V Pulley Base 

Asm, Starter Ge

2

M

0

Unclamp Part

15

1

Washer Duo 400 

Wash Rinse & D

1

0

15.7

7 1

Space for 

Printing

Auto Tool 

Change

21

5

M

Includes 

Bar Feeder

First Fixture

1

0

Space for 

Printing

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Load Part

3

3

Raw 

Material 

Req 0.133 

lbs from Co

Box Size 

203.2mm L 

x 

165.18mm 

Cut Groove sml

31

2

V Boot, Starter 

Generator, 3 Ph

2

M

0

Space for 

Printing

V Copper Wire - 

Brushes

3

M

6

Space for 

Printing

Power Screw

10

x3

M

4

Space for 

Printing

5-10 min 

cycle time

Tim Shaw

Press

1

0

Milled face

44

x5

1

V Brass 

Threaded Insert 

5

x5

M

6

Milled face

15

1

Mill outside 

term block 

mntg 

surfaces

CDI

28

x3

1

0.4

2 1

V Pole, Starter 

Gen, Rotor Sand 

2

M

3

Space for 

Printing

Space for 

Printing

Space for 

Printing

Unload Part

5

2

Tube Stock, 

18.3mm 

Diam x 

10.3mm H, 

Space for 

Printing

Regrab Wire 

Eyelet & Thread 

33

x2

M

9

Space for 

Printing

Space for 

Printing

Space for 

Printing

Clamp Part

24

3

V Bolt, Belt 

Damper, Short

29

M

7

Space for 

Printing

Inj Mold Machine 

55-150 ton

1

0

Space for 

Printing

Snap Together

79

M

1

Space for 

Printing

Wash Part

4

5

Turn end face 1-

30mm

3

2

Press

23

0

65.4

25 1

Unclamp Part

39

1

Knurl OD

14

x2

2

V Pulley Asm, 

Starter Generato

4

M

3

V Sleeve , 

Al ternator M ount

22

M

5

V Sleeve , 

Teflon, Large

2

M

5

Press

12

0

V Washer, 

T ensioner, C ove

19

M

5

Space for 

Printing

Space for 

Printing

CNC 

Turning 3" 

Bar 4 Axis

Space for 

Printing

Space for 

Printing

69.4

46 14

Drill and Tap 

Hole 1-30mm

37

x6

5

Press Size 

25 Ton & 

Type of 

Press 

Blank 

weight 

0.018 lbs

Batch Type 

Washer

Set in Place 

15

x2

M

3

Space for 

Printing

234

75 19

Part M anipulatio

10

3

V Tensioner, 

Pulley

2

M

3

V Tensioner, 

Base Cover

5

M

5

Drill and Tap 

Hole 1-30mm

50

x3

5

Power Tool

65

4

Space for 

Printing

V Tensioner, 

Label

31

M

4

Press in Place

13

3

Space for 

Printing

Space for 

Printing

Set In Place

27

x4

1

Space for 

Printing

Space for 

Printing

Chamfer 

ID/Face 

Intersection

V Label - Cover 

Asm.

3

M

7

M

Tie down 

Leads

Space for 

Printing

Space for 

Printing

Turn OD 1-30m

5

1

V Tensioner, 

Pulley

2

M

0

Space for 

Printing

Space for 

Printing

Die Casting 0 - 

500 ton

1

0

9.8

2 1

Unload Part

5

2

Auto Tool 

Change

16

5

Part M anipulatio

19

3

Raw Mtl 

Req'd 4.681 

lbs. from 

cost sheet

Blank 

weight 

0.016 lbs

14

9 3

CDI

11

1

Load Part

11

3

Space for 

Printing

Space for 

Printing

Regrab Wire 

Eyelet & Position

45

x2

M

9

Clamp Part

4

3

Space for 

Printing

Insulator Insertio

5

x48

0.5

Clamp Part

13

3

Raw 

Material 

Req 0.528 

lbs from Co

"Washing, 

Small Size 

and/or Low 

Complexity"

Auto Tool 

Change

7

5

Pallet Size 

300 mm 

square, 550 

lb Capacity

V Wire, Stator, 

Starter Gen

7

x3

M

2

Space for 

Printing

V Lock, 

Tensioner Asm

2

M

0

CDI

18

1

Space for 

Printing

V Sleeve , 

Al ternator M ount

2

M

5

Die Casting 0 - 

500 ton

1

0

24.6

10 1

Turn I/D 30-60 

mm

10

1

Press Together

5

x2

3

Auto Tool 

Change

26

5

Heat shrink tube

22

x2

5

Space for 

Printing

Space for 

Printing

Wash Part

4

5

M

Includes 

Bar Feeder

Tim Shaw

Space for 

Printing

Chamfer 

ID/Face 

Intersection

Space for 

Printing

83

37 3

Space for 

Printing

6 Cavity 

Mold

Turn OD Med 60

-100mm

12

3

Flip housing 

90 degrees

Soldering Fixture

18

2

Space for 

Printing

Space for 

Printing

Space for 

Printing

Electroplate 

Process

4

1.3

Space for 

Printing

Space for 

Printing

Remove Stack 

from Mandrel

7

2

Press

13

0

Space for 

Printing

31

16 3

Space for 

Printing

Unload Part

5

2

Space for 

Printing

Clamp Part

3

3

Space for 

Printing

Power Screw

32

4

Drill Hole 1-

30mm

11

1

Unload Part

5

2

Space for 

Printing

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Solder terminals 

in place

18

5

Space for 

Printing

Drill & Chamfer 

Hole 1-30mm

14

1

Space for 

Printing

Unclamp Part

18

1

Auto Tool 

Change

9

5

V Slipring Base, 

Starter Gen, Rot

2

M

5

Power Tool

4

4

V Insulator 

Sl eeve, Stator A

28

M

5

TRIM

Space for 

Printing

Stamping Press 

0-60 Ton 

1

0

Box Size 

25mm L x 

25mm W x 

20mm H

24.25" Blue 

split 

Convelute=

$0.24

V Wire, Red, 

R otor, Starter Ge

3

M

7

CNC Turning 4 

Axis SL-10, Odd 

1

M

0

V Cover Asm, 

Starter Gen, Res

2

M

0

M

Tape 

Winding 

Asm

Unload Part

6

2

Blank 

weight 

0.004 lbs

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

27

5

Unload Part

5

2

Space for 

Printing

V Bracket, 

Starter Gen, Res

2

M

3

Space for 

Printing

Die Casting 

1800-2600 ton

1

0

50.4

20 1

First Fixture

1

0

Space for 

Printing

Space for 

Printing

Over 

Molded 

Copper 

Connectors

Wire Insulation 

Stripper

14

0

"Mold 

Making - 

Sand 

C asting, Sm

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Brush Spring

3

x2

M

6

Bar stock 

weight 1.93 

lbs.

Auto Tool 

Change

10

5

"Injection 

Molding, 

SmallM edium Siz

V Tape, Rotor, 

Starter Gen, Clot

13

M

7

Space for 

Printing

Unload Part

5

2

Apply Paint

46

15

Space for 

Printing

Power Screw

9

M

4

Tap Hole

4

0.5

CNC TL-15 

2 Axis Twin 

Spindle 

Lathe - Auto 

Space for 

Printing

Clamp Part

4

3

Trim strings

35

x16

1

Raw 

Material 

Req 0.005 

lbs from Co

Clamp Part

4

3

Die Casting 

1800-2600 ton

1

0

Cover of 

36V wires 

on 

Alternator

Space for 

Printing

0.6

2 1

Space for 

Printing

Cut Groove sml

20

2

CDI

18

1

Drill Hole 1-

30mm

20

1

Spot Face Small 

1-30mm

4

x3

1

V Starter 

Generator Asm

2

M

5

Space for 

Printing

Power Tool

71

4

First Fixture

1

0

Load Part

3

3

Space for 

Printing

Unclamp Part

11

1

V Pole, Starter 

Gen, Rotor Ener

3

M

0

M

Weld 

Windings to 

Terminal 

Posts

"Washing, 

Small Size 

and/or Low 

Complexity"

8.4

4 1

Remove Mold 

Sand No Cores

4

5

Space for 

Printing

Unload Part

5

2

Auto Tool 

Change

5

5

FRONT 

FACE

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

15

5

Trim

Power Tool

47

4

Clamp Part

4

3

CDI

5

x2

1

Space for 

Printing

Tim Shaw

Cut Groove Larg

4

x2

5

Trim

Space for 

Printing

NSK B17-

1020G48 

17mm ID, 

47mm OD, 

Flip housing 

90 degrees

Unclamp Part

13

1

First Fixture

1

0

Unclamp Part

24

1

V Pole, Starter 

Gen, Rotor M ach

2

M

3

13.6

7 1

Set In Place

4

1

Tie strings

32

x16

5

Glue Bottle

6

3

Auto Tool 

Change

11

5

PULLY 

MOUNT

Space for 

Printing

CDI

53

1

Space for 

Printing

Drill term 

block mntg 

holes

Cast in 

Place 

Sleeve

V Grommet, 

Starter Generato

2

M

0

Reposition 

Cutting Tool

16

x2

2

Load Part

3

3

V Housing, 

Starter Gen, Rea

2

M

0

Space for 

Printing

Drill Hole 1-

30mm

9

1

Space for 

Printing

Space for 

Printing

Blank 

weight 

0.187 lbs

V Insulator 

Sleeve, Starter 

14

x2

M

5

Space for 

Printing

Space for 

Printing

Press Together

4

3

1,597

706 239

CNC Turning 4 

Axis SL-10, Odd 

1

M

0

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

Space for 

Printing

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Trim

Space for 

Printing

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

SHAFT 

HOLE

M

Turn Final 

OD (5mm) 

& Turn 

Threads

Spot Weld

10

x6

3

Space for 

Printing

Space for 

Printing

Clamp Part

4

3

Space for 

Printing

Drill & Chamfer 

Hole 1-30mm

47

x4

1

Auto Tool 

Change

7

5

Die Casting 0 - 

500 ton

1

0

Space for 

Printing

Set In Place

7

x4

1

25.2

12 1

Space for 

Printing

Hand Tool

10

3

Space for 

Printing

V Insert Pulley 

Asm, Starter Ge

2

M

3

Drill Hole 30 - 

60mm

6

2

V Washer, 

T ensioner, C ove

3

M

5

Unload Part

16

2

Mill bearing 

pocket face

15

7 1

Box Size 

40mm L x 

11mm W x 

20mm H

Spot face 3 

mntg 

surface

Unload Part

5

2

V Resolver 

Laminate Stack, 

2

M

5

Space for 

Printing

39.6

15 1

APPLY GREAS

6

5

Space for 

Printing

Mill bearing 

retainer 

surface

V Bolt, Alternator 

to bracket, Short

11

M

6

Space for 

Printing

CDI

48

x3

1

Turn OD 30-

60mm

11

2

Box size of 

finished part 

2.92Dmm x 

1.22Lmm

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

5-10 min 

cycle time

Space for 

Printing

Space for 

Printing

Space for 

Printing

121.7

40 11

V Belt, Alt/AC

33

M

10

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Terminal Block 

Asm, Starter Ge

26

M

9

Box Size 

181mm L x 

127mm W x 

47.6mm H

Washer Duo 400 

Wash Rinse & D

1

0

Unclamp Part

18

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

41

18 1

13.6

7 1

Space for 

Printing

Power Screw

19

M

4

Cable 

Gland & 

Brackets 

=$0.30

Space for 

Printing

Space for 

Printing

Mold Making 

DISA 240 w/100 

1

M

0

V Tensioner, 

Base

2

M

3

Blank 

weight 0.18 

lbs

Box Size 

40mm L x 

40mm W x 

20mm H

V Sleeve , 

Spring Damper

26

M

8

Clamp Part

3

3

Space for 

Printing

"Washing, 

Small Size 

and/or Low 

Complexity"

Space for 

Printing

Space for 

Printing

Space for 

Printing

Part Size 

after 

stamping 

(4.1"L x 4.1"

TRIM

Space for 

Printing

Slide into Positio

24

x2

M

1

M

Winding is 

660 Turns 

(30W x 22H 

Grid)

V Bolt, Starter 

Gen, M5 x 15

75

x2

M

6

Tim Shaw

Space for 

Printing

Grab 

Turned 

Piece with 

2nd Chuck 

78.6

52 16

17.6

7 1

124.1

44 1

Power Tool

29

4

Clamp Part

10

3

Space for 

Printing

30" Copper 

Cable= 

$4.92, 

C able Lugs

Space for 

Printing

Oven Paint

5

0

First Fixture

1

0

Unclamp Part

7

1

Wash Part

4

5

Load Part

3

3

Snap Together

4

1

Space for 

Printing

54.3

24 2

Wash Part

4

5

Auto Tool 

Change

7

5

Auto Tool 

Change

22

5

V Terminal Block 

Asm, Starter Ge

2

M

5

V Bearing 

Spacer, Starter 

2

M

0

Set In Place

4

1

Soldering Tool

7

4

Space for 

Printing

Mill bolt 

hole surface

Press

8

0

Space for 

Printing

Space for 

Printing

6 Cavity 

Tool

V Bolt, Bracket, 

Back of Alt/Gen

22

x2

M

7

Heat shrink tube

12

x2

5

Space for 

Printing

Bore & 

chamfer 

hsg dia.

Auto Tool 

Change

14

5

44

17 2

Space for 

Printing

V Bolt, Starter 

Gen, Bearing Re

8

x3

M

6

V Bracket, 

Alternator

2

M

4

Bore stator 

dia.

17.1

4 1

V Sleeve, 

Coating, Inner

3

M

5

Push In Place

42

M

2

Space for 

Printing

Unclamp Part

8

1

Batch Type 

Washer

21.8

6 2

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

Press Together

24

M

3

V Bracket, 

Starter Gen, Res

2

M

3

V Valve, Belt 

Tensioner Spring

7

M

7

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Bracket, For 3 

HV Wire Clamp, 

2

M

4

Raw 

Material 

Req 0.074 

lbs from Co

Space for 

Printing

V Housing, 

Starter Gen, Rea

2

M

3

Space for 

Printing

5-10 min 

cycle time

M

Pot Wiring 

Cavity

Space for 

Printing

machine 

assembled 

stator OD

Space for 

Printing

Space for 

Printing

V Rotor & Core 

Asm, Starter Ge

2

M

3

Space for 

Printing

Batch Type 

Washer

Bore Hole 100-

150mm dia

10

4

First Fixture

1

0

Space for 

Printing

Turn OD 1-30m

16

1

Space for 

Printing

Box Size 

15mm L x 

15mm W x 

21mm H

Clamp Part

3

3

Space for 

Printing

Space for 

Printing

Press Together

20

3

Space for 

Printing

71.1

19 3

Space for 

Printing

Power Screw

66

x3

M

4

Power Screw

61

M

4

Box Size 

100mm L x 

100mm W x 

43mm H

V Tape, 2 Sided, 

36V Wires, Alter

3

M

8

6 Cavity 

Mold

Part Size 

after 

stamping 

(80 L by 10

Press Together

9

x13

3

Press

8

0

Space for 

Printing

Space for 

Printing

CDI

25

1

Space for 

Printing

14.2

2 1

Space for 

Printing

Press Size 

25 Ton 

Progressive

V Resolver Core 

Plate, Starter Ge

2

M

0

Unload Stack 

from Press

5

2

Space for 

Printing

Space for 

Printing

Unload Part

7

2

Space for 

Printing

Space for 

Printing

"Aluminum 

Diecasting, 

MediumLarge Size 

Space for 

Printing

Space for 

Printing

FRONT 

FACE

Bore Hole 100-

150mm dia

10

4

Wash

Space for 

Printing

Blank 

weight 0.41 

lbs

EC-300-AL 

Horizontal CNC 

1

M

0

"Aluminum 

Diecasting, 

MediumLarge Size 

Space for 

Printing

"Washing, 

SmallMedium 

Size and/or 

CDI

11

1

Unload Part

5

2

Unload Part

5

2

Load Part

3

3

Insulator Insertio

13

x48

0.5

Load Part

6

3

Turn OD 1-30m

8

1

Space for 

Printing

"Washing, 

Small Size 

and/or Low 

Complexity"

Power Screw

40

x3

M

4

V Pole, Starter 

Gen, Rotor Sand 

2

M

0

Space for 

Printing

Space for 

Printing

Bore & 

chamfer 

hsg dia.

Space for 

Printing

Machine 

housing 

O.D.

Space for 

Printing

Unload Stator 

Stack & Mandrel

5

2

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

Pallet Size 

300 mm 

square, 550 

lb Capacity

Clamp Part

3

3

Wash Part

4

5

REVISIT 

TO MAKE 

SURE IT IS 

CORRECT

Space for 

Printing

Load Part

3

3

Special Tool

3

0

Auto Tool 

Change

10

5

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Clamp Part

3

3

12.7

6 2

V Bearing 

Retainer, Starter 

2

M

5

Space for 

Printing

Auto Tool 

Change

5

5

Space for 

Printing

19.25" Blue 

split 

Convelute=

$0.19

Space for 

Printing

CDI

13

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Wash Part

4

5

Part M anipulatio

19

3

Part Size 

after 

stamping 

(87 L by 40 

Space for 

Printing

Unload Part

7

2

Mill bearing 

retainer 

surface

Bracket 

Goes on the 

back of the 

three wires t

Spot Face

24

2

CDI

9

1

TRIM

Space for 

Printing

V Insulator, 

C avity, Starter G

3

x48

M

2

V Terminal Block 

Asm, Starter Ge

2

M

0

M

10 Pin 

Conn 

w/CPA, 

TPA, & Ros

Insertion Tool

12

0

M

184 feet - 

38 gauge 

(0.004")

Load Part

4

3

488

319 105

M

Includes 

Bar Feeder

Auto Tool 

Change

13

5

Space for 

Printing

8 Cavity 

Mold

Turn End Face 

60-100mm

4

6

Wires 

bonded at 

a .25 sec 

rate (both e

Clamp Part

17

3

Auto Tool 

Change

9

5

Space for 

Printing

V Resolver 

Motor Armature 

58

M

4

Space for 

Printing

CDI

31

1

V Stator Core 

Asm, Starter Ge

2

M

4

Space for 

Printing

Unclamp Part

24

1

Space for 

Printing

Press Together

4

M

3

Box size of 

finished part 

17mm Dia x 

80mm

Space for 

Printing

135

39 1

Washer Duo 400 

Wash Rinse & D

1

0

V Bolt, Starter 

Gen, M5 x 80

21

x6

M

6

108.1

38 1

Outer Face

Space for 

Printing

Strip Wire 

Insulation

22

x9

1

0.6

2 1

Space for 

Printing

Test Stator 

Assembly

41

30

Space for 

Printing

Space for 

Printing

Space for 

Printing

15.6

7 1

Mill housing 

surface

Space for 

Printing

Stamping Press 

0-60 Ton 

1

0

Clamp Part

13

3

Space for 

Printing

First Fixture

1

0

NSK 

6003DG8B 

17mm ID, 

35mm OD, 

Part M anipulatio

16

3

Regrab Wire 

Leads

24

3

Space for 

Printing

Load Part

40

3

Sand-core 

r emoval 25EZ15

1

0

Turn End Face 

60-100mm

4

6

Load Part

3

3

Unclamp Part

5

1

Swedge T ogethe

9

M

3

Space for 

Printing

Space for 

Printing

Power Screw

22

M

4

CDI

5

1

Space for 

Printing

CNC TL-15 2 

Axis Twin Spindl

1

M

0

Space for 

Printing

Auto Tool 

Change

12

5

Space for 

Printing

Auto Tool 

Change

11

5

Space for 

Printing

Drill Hole

17

1

Space for 

Printing

5-10 min 

cycle time

Space for 

Printing

V T ensioner, Bol

6

M

8

Space for 

Printing

CDI

43

1

Material per 

casting 3.28 

lbs $0.42 

per lb

Regrab Wire 

Leads

16

3

Box size of 

finished part 

12Dmm x 

22Lmm

V Dust Seal, 

Starter Generato

43

M

10

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Load Part

3

3

Power Screw

24

x2

M

4

Power Screw

9

M

4

236.8

110 2

Remove Mold 

Sand No Cores

4

5

V Cover Gasket, 

36V Wires, Alter

5

M

8

Oven Paint

4

0

Unload Part

16

2

V Lock, 

Tensioner

2

M

0

V 

Generator/Altern

8

0

885.5

323 44

V Laminate 

Stack Wound, M

4

M

4

Space for 

Printing

Auto Tool 

Change

16

5

Box Size 

300mm L x 

40mm W x 

32mm H

Align and install 

Belt

35

M

10

Snap to Bobbin

9

x2

1

Space for 

Printing

Unload Part

5

2

Auto Tool 

Change

16

5

Raw 

Material 

Req 0.1 lbs 

from Cost S

Space for 

Printing

V Tensioner, 

Base Cover

2

M

5

Space for 

Printing

Regrab Winding 

& Slipring Lead

14

11

Space for 

Printing

Space for 

Printing

Space for 

Printing

Tim Shaw

Space for 

Printing

Blank 

weight 

0.023 lbs

Space for 

Printing

22.4

2 1

9.5

2 1

Auto insert 

48 cavity 

insulators

Space for 

Printing

6 Cavity 

Mold

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

V Spring, Belt 

Tensioner

2

M

7

Space for 

Printing

Unload Part

5

2

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Tensioner, 

Pulley Cover

2

M

0

Space for 

Printing

Align & Clamp

8

3

Space for 

Printing

Space for 

Printing

V Sleeve 

w /coating, Sprin

24

M

6

Wash Part

4

5

Batch Type 

Washer

CDI

11

1

Wire Insulation 

Stripper

3

0

Belt 

tensioner 

special for 

this starter

Space for 

Printing

Space for 

Printing

Space for 

Printing

Bar stock 

weight 0.6 

lbs.

V Cover, 36V 

Wires, Al ternator

2

M

0

Bore Hole & 

Chamfer

12

2

Auto Tool 

Change

11

5

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

V Bolt, Large 

Wire to Alt

11

x3

M

7

V HV Wire, Blac

3

M

6

Position Part

3

x2

1

Tim Shaw

Space for 

Printing

Die Casting 

1800-2600 ton

1

0

Finished 

Part, 23mm 

Diam x 

7mm H

199.3

72 10

CNC TL-15 2 

Axis Twin Spindl

1

M

0

6 Cavity 

Mold

V Internal 

Regulator Asm, 

37

M

9

Batch Type 

Washer

Space for 

Printing

Space for 

Printing

V Bearing, 

Starter Gen, Rot

3

M

5

"Injection 

Molding, 

Small Size 

and/or Low 

V Shaft, Starter 

Gen, Rotor Asm

2

M

4

Power Tool

22

4

V Pole, Starter 

Gen, Rotor Lost 

4

M

0

Turn End Face 

60-100mm

5

6

148

52 2

Space for 

Printing

Load Part

3

3

5-10 min 

cycle time

Auto Tool 

Change

8

5

Blank 

weight 

0.287 lbs

0.7

2 1

V Tensioner, 

Pulley Cover

26

x2

M

7

V Brass 

Threaded Insert 

6

x8

M

6

Box Size 

228.6mm L 

x 177.8mm 

W x 139.7m

3 Spindle Nut 

Runner

8

6

Spot Face

14

2

Press Size 

60 Ton 

Progressive 

Space for 

Printing

First Fixture

1

0

Space for 

Printing

30

4 1

Space for 

Printing

31

16 3

Part M anipulatio

30

3

V Top Base, Belt 

Tensioner

2

M

5

Mask Part - 

Complex

41

15

Space for 

Printing

13

3 2

Space for 

Printing

"CNC Horz 

Mach, Auto 

Sml Size 

and/or Low 

Space for 

Printing

Space for 

Printing

Spray 

Painted

V Stator Core 

Asm, Starter Ge

2

M

4

Unclamp Part

6

1

Turn OD 30-

60mm

12

2

First Fixture

1

0

Auto Tool 

Change

8

5

M

Assemble 

Poles and 

Winding 

Asm to Shaf

Tim Shaw

V Retainer Clip, 

Belt Tensioner S

2

M

0

Unload Part

10

2

Unclamp Part

52

1

15.6

7 1

Space for 

Printing

CDI

7

1

Space for 

Printing

Drill & Chamfer 

Hole 1-30mm

8

1

Space for 

Printing

Test Stator 

Assembly

Space for 

Printing

V Bracket, 

Starter Gen, Ele

2

M

7

One on 

each end

Remove Part

19

2

Trim F l ash/Gate

5

3

Box size of 

finished part 

29Dmm x 

43Lmm

Bore Hole 60-

100mm

15

3

V Duckbill 

Breather, Starter 

2

M

0

Power Screw

13

M

4

Washer Duo 400 

Wash Rinse & D

1

0

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Space for 

Printing

Space for 

Printing

80.4

23 1

Space for 

Printing

Auto Tool 

Change

13

5

V Rotor & 

Slipring Asm, St

12

M

6

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Shaft Spring, 

Belt Tensioner S

8

M

5

Space for 

Printing

Raw 

Material 

Req 0.003 

lbs from Co

Pallet Size 

300 mm 

square, 550 

lb Capacity

Space for 

Printing

509

327 105

6 Cavity 

Mold

CDI

14

1

Drill & Chamfer 

Hole 1-30mm

5

1

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Turn End face 1-

30mm

12

2

0.6

2 1

Auto Tool 

Change

13

5

Press

1

0

Load Part

3

3

Tube Flaring 

Equipment

1

0

Space for 

Printing

V Grommet, 

Starter Generato

32

M

8

Box Size 

40mm L x 

20mm W x 

11mm H

Align Gasket

15

M

3

V Cover Asm, 

Starter Gen, Res

2

M

5

Stamping Press 

0-60 Ton 

1

0

M

Secure 

Leads

8 Cavity 

Mold

M

Attach 

Temp 

Sensor & 

Insulate Co

Milled face

55

1

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

Remove Part

5

2

5-10 min 

cycle time

Space for 

Printing

V Internal 

Regulator Asm, 

2

M

6

V Bolt, Belt 

Damper, Long

28

M

4

Inj Mold Machine 

55-150 ton

1

0

V Boot, Starter 

Generator, 3 Ph

24

x3

M

7

Turn OD 1-30m

6

1

Part Size 

after 

stamping 

(3.4"L x 3.4"

Part M anipulatio

10

3

Space for 

Printing

Space for 

Printing

Bore Hole & 

Chamfer

13

2

Space for 

Printing

188

56 12

Bar stock 

weight 0.88 

lbs.

V 4 Pin Terminal 

Strip

3

M

3

Space for 

Printing

Clamp Part

3

3

M

10" - 8 

Conductor 

Shielded 

Cable = $0.

Drill 

mounting 

hole

Auto Tool 

Change

7

5

Crimp 

C onnector, Larg

20

x3

4

"Washing, 

Small Size 

and/or Low 

Complexity"

Auto Tool 

Change

9

5

Space for 

Printing

Unload Part

57

2

Blank 

weight 

0.133 lbs

Rotate part 

90 degrees

Space for 

Printing

Wash Part

4

5

Turn End face 1-

30mm

7

2

Raw 

Material 

Req 1.239 

lbs from Co

V Magnet Cover, 

Starter Gen, Ste

2

M

0

Unload Part

5

2

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Space for 

Printing

Load Part

3

3

V Housing, 

Starter Gen, Fro

2

M

3

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

Space for 

Printing

Space for 

Printing

Align to Pole

5

2

Drill and Tap 

Hole 1-30mm

14

x6

5

Space for 

Printing

Stamping Press 

0-60 Ton 

1

0

4 Cavity 

Mold

Space for 

Printing

Cut to Length

7

1

105 Plates, 

0.014" thick

48

21 1

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

7

5

Swage Tool

8

3

Space for 

Printing

Trickle Varnish

35

D

30

V Base Gasket, 

Starter Generato

35

M

6

Unload Part

5

2

0.6

2 1

"Washing, 

Small Size 

and/or Low 

Complexity"

Space for 

Printing

Space for 

Printing

Press Size 

60 Ton 

Progressive 

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

12

5

V Magnet Asm, 

Starter Generato

15

x16

M

8

Strip Wire 

Insulation

6

x4

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

V Resolver Core 

Plate, Motor Sen

2

x14

M

4

Part Size 

after 

stamping 

(16 L by 16 

Space for 

Printing

Space for 

Printing

Unclamp Part

6

1

Trim F l ash/Gate

5

3

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Part Size 

after 

stamping 

(20 L by 20 

Space for 

Printing

Space for 

Printing

Space for 

Printing

Clamp Part

4

3

Space for 

Printing

Space for 

Printing

Press

28

0

Auto Tool 

Change

9

5

V Bolt Tensioner

20

M

4

Space for 

Printing

Space for 

Printing

Press Size 

200 Ton 

Progressive

Space for 

Printing

Blank 

weight 

0.214 lbs

Load Part

3

3

V Resolver 

Winding Asm, O

6

0

Press Size 

25 Ton 

Progressive 

Crimping Tool

7

4

Space for 

Printing

Space for 

Printing

V Resolver Core 

Plate, Motor Sen

2

M

0

Space for 

Printing

Space for 

Printing

Power Tool

60

4

V Sleeve, 

Coating, Inner

2

M

0

Space for 

Printing

Power Screw

23

x6

M

4

Space for 

Printing

Space for 

Printing

Space for 

Printing

Power Screw

48

x2

M

4

Space for 

Printing

83

37 3

Load Part

3

3

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Space for 

Printing

Space for 

Printing

CDI

15

x5

1

V Brush Cover, 

Starter Generato

41

M

7

Drill mntg 

hole

Bore Hole & 

Chamfer

12

2

Push In Place

68

M

2

Space for 

Printing

V Lock, 

Tensioner

3

M

3

121.1

43 1

M

Install 

Stamped 

Fans to 

Rotor Asm

Space for 

Printing

Space for 

Printing

Unload Stack 

from Press

5

2

Flare Tube End

5

1

V Bolt, Starter 

Gen, M5 x 15

64

x3

M

6

V Nut, Starter 

Gen, M6

30

M

5

28

13 2

V Sleeve , 

T eflon, Hat, Larg

11

M

5

Batch Type 

Washer

V Washer, 

Tensioner, 2

17

M

5

Space for 

Printing

First Fixture

1

0

Space for 

Printing

V Large Bolt, Alt 

Bracket

3

M

3

Box Size 

123mm L x 

73mm W x 

26mm H

12 Cavity 

Mold

Space for 

Printing

Box size of 

finished part 

24.2Dmm x 

18.5Lmm

Space for 

Printing

"Injection 

Molding, 

Small Size 

and/or Low 

OUTER 

DIAMETER

Auto Tool 

Change

12

5

CDI

7

1

V Sleeve , Teflon 

Small

2

M

5

V Resolver 

Harness Asm, M

2

M

6

32.25" 

Copper 

Cable= 

$6.19, Cabl

4 Cavity 

Mold

Washer is 

Diamond 

Impregnate

d, No Slip D

Spot Face

18

2

23.4

12 1

Unclamp Part

7

1

0.7

2 1

Space for 

Printing

Space for 

Printing

Space for 

Printing

M

Wind 

Winding 

Asm

V Sleeve , 

Teflon, Large

10

M

5

Rotate part 

90 degrees

Space for 

Printing

Space for 

Printing

Space for 

Printing

Unclamp Part

6

1

4 Cavity 

Mold

Auto Tool 

Change

10

5

Space for 

Printing

Solder Leads

9

x2

5

M

8 pole, 9 

winds per 

pole, 3 

phases (24 

10.1

2 1

These three 

bolts hold 

the wires 

from the Alt

123.1

49 1

0.7

2 1

V Heat Shrink 

T ube, Starter Ge

10

x2

M

7

V Shaft, Starter 

Gen, Rotor Asm, 

2

M

4

V O-Ring, 

Tensioner

14

M

6

Auto Tool 

Change

7

5

Paint Machine

42

0

Space for 

Printing

Space for 

Printing

3 Spindle Nut 

Runner

12

6

Solder Leads

8

x2

M

5

V Regulator 

Brush Asm.

5

x2

M

7

Clamp Part

11

3

Space for 

Printing

Blank 

weight 

0.003 lbs

Auto Tool 

Change

12

5

V Bottom Base, 

Belt Tensioner

2

M

5

Space for 

Printing

V Housing, 

Starter Gen, Fro

2

M

0

Power Tool

30

4

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

5

5

Press Size 

25 Ton 

Progressive 

Space for 

Printing

Basket Size 

15.75x18.5

0x25.50 

inches x 2

48

19 1

V Temp Sensor 

Asm, Starter Ge

30

M

8

Inj Mold Machine 

55-150 ton

1

0

Drill & tap 6 

holes

Auto Tool 

Change

6

5

Space for 

Printing

11.5

2 1

Space for 

Printing

Cable 

Gland & 

Brackets 

=$0.30

Space for 

Printing

Unload Part

5

2

Set In Place

18

x2

1

Space for 

Printing

V Tensioner, 

Base

2

M

0

Unload Part

5

2

Clamp Part

4

3

Space for 

Printing

Turn OD 1-30m

24

x2

1

Space for 

Printing

Space for 

Printing

V Tensioner, 

Base

2

M

0

CDI

6

1

5-10 min 

cycle time

Mandrel and 

Press

1

0

CDI

4

1

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

Space for 

Printing

V Fan, Front, 

Starter Gen, Rot

2

M

0

Push In Place

34

M

2

Box Size 

40mm L x 

26mm W x 

13mm H

Space for 

Printing

Space for 

Printing

Rotate 

housing

"Washing, 

Small Size 

and/or Low 

Complexity"

Drill & Chamfer 

Hole 1-30mm

4

1

Unload Part

15

2

Heat Gun

11

2

Load Part

3

3

Space for 

Printing

V Tensioner, 

Base Cover

2

M

0

ASSEMBLE 

& SOLDER 

BRUSHES

Space for 

Printing

Tim Shaw

First Fixture

1

0

Space for 

Printing

Drill & Tap 

small hole

Box Size 

14mm L x 

14mm W x 

22mm H

13.6

7 1

Space for 

Printing

Load Part

3

3

Rotate hsg 

90 degrees

"Injection 

Molding, 

Small Size 

and/or Low 

Press in Place

14

3

Batch Type 

Washer

Load Part

3

3

14.8

2 1

First Fixture

1

0

Space for 

Printing

Part Size 

after 

stamping 

(48 L by 48 

239.7

78 19

Space for 

Printing

Regrab Wire 

Leads

6

3

V Bottom Base, 

Belt Tensioner

2

M

0

Space for 

Printing

Turn end face 1-

30mm

4

2

First Fixture

1

0

"Washing, 

Small Size 

and/or Low 

Complexity"

Power Screw

52

x3

M

4

Wind Rotor

6

30

Unload Part

5

2

PULLEY 

MOUNT

Wire Winding 

Machine

1

0

Blank 

weight 

0.287 lbs

Part M anipulatio

53

3

Cable end 

sleeves=$0.

04, 26" 

Black tape=

V Alternator, HV 

Wire Asm.

10 M

13

Grab 

Turned 

Piece with 

2nd Chuck 

Load into 

Varnish 

Machine

Face End & 

Turn Max 

OD (17mm)

Space for 

Printing

23.1

4 1

61

19 1

Drill Shaft 

Hole

Load Part

33

3

Soldering Tool

26

4

Space for 

Printing

8 Cavity 

Mold

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Auto Tool 

Change

5

5

V Pole, Starter 

Gen, Rotor DeG

2

M

5

CDI

11

1

CDI

5

x2

1

V Sleeve , 

Al ternator M ount

2

M

5

EC-300-AL 

Horizontal CNC 

1

M

0

CNC TL-15 2 

Axis Twin Spindl

1

M

0

Turn End Face 

60-100mm

4

6

Clamp Part

9

3

Space for 

Printing

Space for 

Printing

V Bolt, Starter 

Gen, M5 x 15

70

x3

M

6

Space for 

Printing

Load Part

40

3

Wash Part 

Medium

4

5

V Regulator 

Brush

2

M

7

Press Sleeve in 

Hole

27

3

Space for 

Printing

Part Size 

after 

stamping 

(80 L by 10

Tim Shaw

Batch Type 

Washer

5-10 min 

cycle time

Space for 

Printing

Space for 

Printing

Space for 

Printing

Power Screw

5

M

4

APPLY GREAS

11

5

Auto Tool 

Change

22

5

23.4

9 1

Press Together

13

x2

M

3

Wash Part

4

5

Space for 

Printing

CDI

56

1

V Sleeve , Teflon 

Small

3

x2

M

5

Space for 

Printing

Unload Part

36

2

First Fixture

1

0

5.7

4 2

"Aluminum 

Diecasting, 

MediumLarge Size 

Inj Mold Machine 

55-150 ton

1

0

Space for 

Printing

5-10 min 

cycle time

Turn End face 1-

30mm

10

2

Space for 

Printing

Washer Turbo 

Tunnel 

1

0

Space for 

Printing

V Bracket, For 3 

HV Wire Clamp, 

2

M

4

V Cover, Starter 

Gen, Internal Re

49

M

5

Stamping Press 

0-60 Ton 

1

0

V Retainer Clip, 

Belt Tensioner S

2

M

3

Space for 

Printing

Space for 

Printing

Unload Part

5

2

Turn OD Med 60

-100mm

7

3

V Starter 

Generator

2

M

5

Space for 

Printing

SLOT

Paint Machine

45

0

1 Cavity 

Mold

First Fixture

1

0

Space for 

Printing

Space for 

Printing

V Shaft Seal, 

Belt Tensioner S

6

M

6

Clamp Part

3

3

V Bracket, For 3 

HV Wire Clamp, 

2

M

0

36

14 1

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

V Tensioner, 

Pulley Cover

2

M

3

Space for 

Printing

Space for 

Printing

Align to Pole

7

2

8 Cavity 

Mold

Space for 

Printing

Clamp Part

4

3

Wash Part

4

5

Space for 

Printing

Space for 

Printing

Part Size 

after 

stamping 

(29 L by 29 

Space for 

Printing

Load Part

3

3

"Injection 

Molding, 

SmallM edium Siz

Auto Tool 

Change

5

5

Turn OD 1-30m

10

1

Load Part

3

3

6,679

2313 483

Paint Part Small

3

3

Regrab Resolver 

Harness & Positi

67

8

Clamp Part

3

3

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

65.4

18 1

Fill Potting 

Compond

3

M

0.8

Raw 

Material 

Req 0.006 

lbs from Co

14

9 3

Space for 

Printing

Unclamp Part

29

1

Power Screw

30

x2

M

4

Space for 

Printing

Space for 

Printing

Space for 

Printing

First Fixture

1

0

Raw 

Material 

Req 0.002 

lbs from Co

Press Size 

25 Ton & 

Type of 

Press 

Space for 

Printing

Box Size 

215mm L x 

103mm W x 

67mm H

V Cover, Starter 

Gen, Internal Re

2

M

0

M

Includes 

Bar Feeder

Space for 

Printing

Spot face 3 

places

23" Blue 

split 

Convelute=

$0.24

Space for 

Printing

74

24 1

Inj Mold Machine 

200-400 Ton

1

0

Turn End Face 

60-100mm

17

6

Unload Part

5

2

Space for 

Printing

V Pulley Base 

Asm, Starter Ge

2

M

3

Turn End face 1-

30mm

10

2

Load Part

3

3

Space for 

Printing

Bore Hole 30-

60mm

8

2

First Fixture

1

0

Space for 

Printing

1.6

2 1

Heat Gun

11

2

Wash Part

4

5

Push In Place

25

x3

M

2

0.6

2 1

Part Size 

after 

stamping 

(65 L by 65 

Remove Part

5

2

Press

1

0

Press in Place

5

3

Space for 

Printing

4,854.3

1777 409

Regrab the three 

HV cables

26

4

Space for 

Printing

Space for 

Printing

Milled face

6

1

V Wire, Black, 

R otor, Starter Ge

4

M

7

Space for 

Printing

Bore Hole 1-

30mm

6

1

Milled face

6

1

Bar Stock, 

25mm Diam 

x 9mm H, 

0.08 LB

V Sleeve , 

Al ternator M ount

2

M

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Bracket, 

Starter Gen, Res

2

M

0

Unload Part

5

2

V Lock, 

Tensioner Asm

4

M

5

Drill and Tap 

Hole 1-30mm

22

5

27.5" 

Copper 

Cable= 

$4.51, Cabl

Power Tool

76

4

Bore Hole 1-

30mm

6

1

CNC Turning 4 

Axis SL-30, 3" b

1

M

0

"Aluminum 

Diecasting, 

Medium 

Size and/or 

Wash Part

4

5

Bore Hole & 

Chamfer

8

2

Space for 

Printing

CDI

5

x2

1

Wind Stator

9

x3

30

Space for 

Printing

Unload Part

42

2

First Fixture

1

0

V Magnet, 

Starter Generato

2

M

5

Space for 

Printing

Auto Tool 

Change

8

5

Box Size 

17mm L x 

15mm W x 

15mm H

Space for 

Printing

Wash Part

4

5

V Stator Asm, 

Starter Generato

15

M

8

Unload Part

18

2

Space for 

Printing

Cut Piece 

from Bar 

with Parting 

Tool 

10

7 1

Clamp Part

16

3

Auto Tool 

Change

25

5

"Washing, 

Small Size 

and/or Low 

Complexity"

V Tensioner, 

Pulley Bolt

28

x2

M

6

Space for 

Printing

Raw 

Material 

Req 0.056 

lbs from Co

V Housing, 

Starter Gen, Fro

2

M

0

V bolt, Medium, 

Alt Bracket

6

x2

M

4

Space for 

Printing

Space for 

Printing

M

Face End & 

Turn Max 

OD 

( 6.5mm), B

Reposition 

Cutting Tool

7

2

V Sleeve , 

Al ternator M ount

21

M

5

Unload Part

5

2

Bore Hole & 

Chamfer

8

2

Space for 

Printing

Space for 

Printing

Blank 

weight 

0.177 lbs

Drill Hole 30 - 

60mm

13

2

Special Tool

3

0

897.5

272 25

Space for 

Printing

V Bracket, For 3 

HV Wire Clamp

28

M

7

Wash Part

4

5

V Bearing 

Retainer, Starter 

6

M

7

V HV Wire, Whit

5

M

6

155.2

39 14

Space for 

Printing

Space for 

Printing

Space for 

Printing

CDI

45

x4

1

Space for 

Printing

Raw 

Material 

Req 0.019 

lbs from Co

Press Size 

25 Ton 

Progressive

Press

19

0

0.6

2 1

Tap Hole

5

x3

4

CDI

35

x2

1

Space for 

Printing

Part M anipulatio

9

3

Space for 

Printing

6.7

4 2

EC-300-AL 

Horizontal CNC 

1

M

0

Cable 

Gland & 

Brackets 

=$0.30

Wash

Sand-core 

r emoval 25EZ15

1

0

Batch Type 

Washer

First Fixture

1

0

Twist wires

17

5

Regrab Resolver 

Harness & Positi

73

M

8

CDI

10

1

Space for 

Printing

Space for 

Printing

V Retainer Clip, 

Belt Tensioner S

5

M

6

Unload Part

5

2

Washer Duo 400 

Wash Rinse & D

1

0

"Injection 

Molding, 

Small Size 

and/or Low 

V Cover, 36V 

Wires, Alternator

2

M

3

Space for 

Printing

Grease

10

6

V Eyelet 

Terminal, Starter 

6

x2

M

7

5-10 min 

cycle time

Clamp Part

41

3

Lock stack to 

mandrel

4

3

Load Part

3

3

Bore 

bearing 

pocket

Turn end face 1-

30mm

5

2

Space for 

Printing

Unclamp Part

18

1

Soldering Fixture

8

2

V Clamp, 3 HV 

Wires to Alt

27

M

5

EC-300-AL 

Horizontal CNC 

1

M

0

Turn OD 1-30m

6

1

Unclamp Part

19

1

V Pole, Starter 

Gen, Rotor Sand 

2

M

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Resolver Core 

Plate, Starter Ge

2

x16

M

4

Space for 

Printing

Space for 

Printing

840.5

309 44

Unclamp Part

21

1

Space for 

Printing

Inj Mold Machine 

55-150 ton

1

0

Turn end face 1-

30mm

14

2

Space for 

Printing

Space for 

Printing

Part Size 

after 

stamping 

(0.95" Dia x 

Wire Twisting 

Tool

23

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

First Fixture

1

0

Space for 

Printing

Turn end face 1-

30mm

3

2

Space for 

Printing

Box Size 

115mm L x 

70mm W x 

40mm H

Space for 

Printing

Wash Part

4

5

Space for 

Printing

Position Part

5

1

Mill mntg 

hole surface

Batch Type 

Washer

Space for 

Printing

Load Part

3

3

Unload Part

5

2

V Slipring Base, 

Starter Gen, Rot

2

M

0

Space for 

Printing

10 Cavity 

Mold

Space for 

Printing

61

24 1

72

25 1

V Sleeve, Shaft, 

Belt Tensioner

3

M

3

Space for 

Printing

5-10 min 

cycle time

Space for 

Printing

Part M anipulatio

18

3

Space for 

Printing

Press in Place

9

3

Space for 

Printing

Space for 

Printing

Stamping Press 

0-60 Ton 

1

0

Clamp Part

8

3

TENSIONE

R HOLE

Space for 

Printing

Unload Part

7

2

Blank 

weight 

0.224lbs

Press Size 

25 Ton & 

Type of 

Press 

Space for 

Printing

Hand Tool

34

3

Space for 

Printing

Space for 

Printing

V Bracket, 

Alternator

2

M

0

Reposition 

Cutting Tool

4

2

Raw 

Material 

Req 0.041 

lbs from Co

0.6

2 1

Space for 

Printing

Turn OD 1-30m

17

x2

1

Space for 

Printing

Space for 

Printing

Drill bolt 

hole

Set In Place

6

x2

1

V Pulley Base 

Asm, Starter Ge

3

M

5

Power Screw

7

M

4

CDI

15

x5

1

Assumed 3 

moves for 4 

fixed 

positions

V Wire, Motor 

Sensor, Starter 

4

x4

M

2

Space for 

Printing

Load Part

3

3

Space for 

Printing

Outer Face

Load Part

3

3

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

9

5

V Fan, Front, 

Starter Gen, Rot

7

M

7

Press Size 

200 Ton 

Progressive

Space for 

Printing

Space for 

Printing

Apply Label

32

M

3

Space for 

Printing

Space for 

Printing

Space for 

Printing

Press in Place

10

x2

3

Unclamp Part

6

1

V Bearing 

Retainer, Starter 

2

M

5

CDI

10

1

Part Size 

after 

stamping (5 

L by 47 W b

Spot Face Small 

1-30mm

11

x2

1

Space for 

Printing

V Lock, 

Tensioner

2

M

5

Auto Tool 

Change

13

5

CDI

12

1

PAINT

Load Part

3

3

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Housing, 

Starter Gen, Fro

2

M

0

Power Screw

31

M

4

Mill inside 

term block 

mntg 

surfaces

V Fan, Rear, 

Starter Gen, Rot

2

M

0

CNC 

Turning 

1.75" Bar 2 

Axis

Space for 

Printing

Space for 

Printing

Power Tool

9

4

"CNC Horz 

Mach, Auto 

Sml Size 

and/or Low 

V Bolt, Cover, 

Alternator Wires

17

x4

M

7

V Cover Asm, 

36V Wires, Alter

16

M

9

CNC Turning 2 

Axis SL-30, 3" b

1

M

0

Space for 

Printing

Turn Threads

23

2

Spot Face

10

2

Space for 

Printing

1.7

2 1

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Space for 

Printing

Power Screw

30

x4

M

4

Space for 

Printing

Space for 

Printing

V Top Base, Belt 

Tensioner

3

M

5

Drill and Tap 

Hole 1-30mm

26

5

Space for 

Printing

Auto insert 

48 closeout 

insulators

Set In Place

9

x4

1

37.7

14 3

Hand Tool

34

3

First Fixture

1

0

V Sleeve , 

T eflon, Belt T ens

2

M

3

V Bearing 

Retainer, Starter 

2

M

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

Load Part

3

3

5-10 min 

cycle time

Space for 

Printing

Set In Place

4

1

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

Press Size 

60 Ton 

Progressive 

Unclamp Part

11

1

Space for 

Printing

Space for 

Printing

Reposition 

Cutting Tool

25

x2

2

Bore Hole 60-

100mm

13

3

V Sleeve , Teflon 

Small

2

M

0

Auto Tool 

Change

9

5

Machine OD of 

unused area

32

4

Regrab 3 Wire 

Leads

16

x3

5

Space for 

Printing

Space for 

Printing

V Fan, Rear, 

Starter Gen, Rot

2

M

7

Remove Part

19

2

V Tensioner, 

Base Cover

2

M

5

Space for 

Printing

220.5

64 19

Drill Hole 1-

30mm

17

1

0.4

2 1

Crimping Tool

21

4

Space for 

Printing

Space for 

Printing

Solder Leads

19

x2

5

Part M anipulatio

5

3

Potting Station

1

0

First Fixture

1

0

V Bolt, Starter 

Gen, M5 x 15

50

x3

M

6

Unclamp Part

11

1

Washer Duo 400 

Wash Rinse & D

1

0

Auto Tool 

Change

23

5

0.6

2 1

Space for 

Printing

Space for 

Printing

Pallet Size 

300 mm 

square, 550 

lb Capacity

M

12 poles, 

174 winds 

per pole, 4 

groups

Space for 

Printing

Load Part

3

3

Space for 

Printing

Space for 

Printing

Insert 

Molded

V Bracket, 

Starter Gen, Res

63

M

7

Space for 

Printing

Drill & tap 8 

holes

Blank 

weight 

0.003 lbs

Press in Place

13

3

Space for 

Printing

Space for 

Printing

Apply Paint

43

15

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Turn End face 1-

30mm

3

2

V Resolver 

Winding Asm, Sti

2

M

5

Space for 

Printing

Space for 

Printing

Bore Hole 1-

30mm

13

1

Drill & Chamfer 

Hole 1-30mm

8

1

Wire Winding 

Machine

8

0

Space for 

Printing

Inner Face

1 Cavity 

Mold

0.6

2 1

Blank 

weight 

0.286 lbs

Space for 

Printing

M

Install 

Slipring & 

Connector

Unclamp Part

17

1

5-10 min 

cycle time

Auto Tool 

Change

11

5

Spot Face Small 

1-30mm

12

x2

1

Wind Sensor

5

x4

30

Load Part

3

3

Space for 

Printing

Space for 

Printing

Batch Type 

Washer

Load Part

3

3

Raw 

Material 

Req 0.267 

lbs from Co

Part M anipulatio

40

3

Space for 

Printing

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

Space for 

Printing

CENTER 

HOLE

56

23 1

Box Size 

33mm L x 

14mm W x 

11mm H

Space for 

Printing

V Slipring Base, 

Starter Gen, Rot

8

x2

M

5

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Cut slot

6

1

Mandrel and 

Press

1

0

M

Knurl 

Splines for 

Slip Ring 

Asm

M

7 - 0.10" 

Male Blade 

Terminals = 

$0.105

V Bearing, 

Starter Gen, Rot

26

M

5

Grease

5

6

Stamped 

Part Size 

(1.5" L x 

1.5" W x 0.0

Space for 

Printing

Trim Press

1

0

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Mill 

mounting 

surface

Insulator Sleeve, 

Regrab

23

x2

M

7

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

V Rotor & Core 

Asm, OD Turn & 

2

0

CNC 

Turning 11" 

Odd Form 4 

axis Auto L

Unload Part

39

2

V Sleeve 

Bearing Overmol

3

3

V Housing, 

Starter Gen, Fro

2

M

3

0.8

2 1

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Part Size 

after 

stamping 

(18 L by 18 

14.7

7 1

Space for 

Printing

Apply Tape

4

3

Space for 

Printing

Wash

14 Plates, 

0.020" thick

V Pole, Starter 

Gen, Rotor M ach

2

M

3

Inj Mold Machine 

55-150 ton

1

0

V Sleeve , 

Teflon, Large

2

M

0

Spot Welder

9

0

Load Part

43

3

Space for 

Printing

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Unload Part

44

2

Space for 

Printing

Space for 

Printing

V Top Base, Belt 

Tensioner

2

M

0

Bore Hole 100-

150mm dia

7

4

Power Tool

51

4

Power Screw

72

x3

M

4

Space for 

Printing

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

Space for 

Printing

Turn End face 1-

30mm

15

2

Power Tool

21

4

Space for 

Printing

V Bearing 

Spacer, Starter 

3

M

5

Space for 

Printing

Flip housing 

90 degrees

Box Size 

203.2mm L 

x 165.1mm 

W x 114.3m

Space for 

Printing

Unclamp Part

29

1

Washer Turbo 

Tunnel 

1

0

M

Cut 2 Large 

Grooves for 

Wire Relief

Wash Part

4

5

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

V Anti-Crush 

Sleeve PEB mid 

5

x3

M

0

First Fixture

1

0

Press Size 

25 Ton & 

Type of 

Press 

Electroplating 

Equipment

1

M

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Power Screw

77

x2

M

4

Clamp Part

3

3

Space for 

Printing

SHAFT 

HOLE

Space for 

Printing

Space for 

Printing

Space for 

Printing

EC-300-AL 

Horizontal CNC 

1

M

0

V Internal 

Regulator Asm, 

2

M

0

NEEDS 

UPDATED

Space for 

Printing

Space for 

Printing

Unclamp Part

9

1

Space for 

Printing

Unclamp Part

14

1

Space for 

Printing

Lock stack to 

mandrel

4

3

5,214.8

1857 433

Drill and Tap 

Hole 1-30mm

17

5

Zinc 

Plating, 

Batched 

Processed

0.7

2 1

Unclamp Part

27

1

Load Part

3

3

Part Size 

after 

stamping 

(75 L by 19 

V Housing, 

Starter Gen, Rea

2

M

0

Tim Shaw

Regrab Wire 

Eyelet & Thread 

18

x2

M

9

Space for 

Printing

V T ensioner, Bel

19

M

8

Space for 

Printing

Space for 

Printing

Auto Tool 

Change

13

5

Clamp Part

19

3

Auto Tool 

Change

9

5

V Sleeve , 

T eflon, Belt T ens

2

M

0

Pallet Size 

300 mm 

square, 550 

lb Capacity

CDI

18

1

88

40 1

First Fixture

1

0

Milled face

21

1

Washer Duo 400 

Wash Rinse & D

1

0

V Magnet Cover, 

Starter Gen, Sta

3

M

10

59

20 1

Raw 

Material 

Req .769 

lbs from Co

Auto Tool 

Change

13

5

Clamp Part

4

3

Unclamp Part

13

1

Unclamp Part

56

1

Washer Med 

Batch special no

1

0

End Mill Slot Cut

17

1

Crimp Connector

8

x2

3

Space for 

Printing

1

4 3

V Winding 

Bobbin, Starter 

2

M

3

Mill bolt 

hole surface

Wash Part

4

5

M

Heat Shrink 

Tube

Special Tool

6

0

CENTER 

HOLE 

OPPOSITE

Unload Part

16

2

CDI

16

x7

1

M

Wire 

Grommet = 

$0.37

Auto Tool 

Change

17

5

V Cover, Starter 

Gen, Internal Re

2

0

Part Size 

after 

stamping 

(5.75" Dia x 

16.7

2 1

M

Turn 2nd 

OD (6mm), 

Bevel OD, 

Turn T hrea

Press Size 

25 Ton & 

Type of 

Press 

Mill Face

4

2

Batch Type 

Washer

143

32 1

CDI

20

1

Unclamp Part

7

1

Space for 

Printing

Part Size 

after 

stamping 

(12 L by 87 

Space for 

Printing

V Retaining 

Bracket, 36V Wir

21

M

7

Space for 

Printing

Space for 

Printing

Space for 

Printing

Paint Line

1

0

Space for 

Printing

Turn OD 

C ontoured surfa

9

5

Space for 

Printing

Unload Part

5

2

CNC 

Turning 11" 

Odd Form 4 

axis Auto L

Bar stock 

weight 0.15 

lbs.

Washer Duo 400 

Wash Rinse & D

1

0

First Fixture

1

0

V Washer, 

T ensioner, C ove

2

M

0

Space for 

Printing

Space for 

Printing

Load Part

36

3

V Insulator 

String, Starter G

31

x16

M

14

Space for 

Printing

Space for 

Printing

"Mold 

Making - 

Sand 

C asting, Sm

V Sleeve , 

T eflon, Hat, Larg

2

M

0

V Rubber Insert, 

Under Cover

14

x2

M

8

Space for 

Printing

Power Screw

31

x2

M

4

Space for 

Printing

CDI

11

1

Space for 

Printing

Clamp Part

20

3

Auto Tool 

Change

5

5

M

5.5"x0.5" D 

Braided 

Cover = 

$0.046

Space for 

Printing

Space for 

Printing

Tim Shaw

Position Part

3

1

Blank 

weight 

0.013 lbs

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Terminal, 

Starter Gen, Stat

18

x3

M

5

Space for 

Printing

Space for 

Printing

Wire Winding 

Machine

5

0

Cut Groove sml

29

x2

2

Part M anipulatio

14

3

Space for 

Printing

Inj Mold Machine 

55-150 ton

1

0

Clamp Part

3

3

Unload Part

5

2

Space for 

Printing

Space for 

Printing

Twist wires

8

x2

5

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Push In Place

29

2

Press

12

0

Space for 

Printing

58.1

26 2

Space for 

Printing

"Injection 

Molding, 

Small Size 

and/or Low 

V Lock, 

Tensioner

2

M

0

Unclamp Part

14

1

Space for 

Printing

Space for 

Printing

Stamped 

Part Size 

(0.76" H x 

0.67" W x 0.

V Sleeve, 

Coating, Inner

2

M

3

Clamp Part

15

3

V Tensioner, 

Pulley

2

M

3

Space for 

Printing

M

Install Temp 

Sensor

Align Wire Leads

7

5

Trim

Space for 

Printing

Auto Tool 

Change

6

5

Space for 

Printing

Raw 

Material 

Req1.282 

lbs from Co

Space for 

Printing

Knurl OD

19

2

Space for 

Printing

V Bracket, 

Alternator

2

M

0

Batch Type 

Washer

Space for 

Printing

Space for 

Printing

Wire Insulation 

Stripper

3

0

Bore Hole 1-

30mm

10

1

V Insulator 

Sleeve, Starter 

17

x3

M

5

Press Together

6

x9

3

Space for 

Printing

Twist wires

7

5

2 Spindle Nut 

Runner

29

6

Spot Face Small 

1-30mm

34

x3

1

Space for 

Printing

Space for 

Printing

V Cover, 36V 

Wires, Al ternator

2

M

3

Space for 

Printing

Rotate 

housing

Space for 

Printing

3.1

2 1

Space for 

Printing

CDI

8

1

Trickle Varnish

38

D

30

Auto Tool 

Change

6

5

M

Install 

Stamped 

Covers onto 

Magnets

V Heat Shrink 

T ube, Weather P

20

x2

M

7

Space for 

Printing

Space for 

Printing

Space for 

Printing

Wash Part

4

5

5-10 min 

cycle time

Space for 

Printing

Space for 

Printing

Space for 

Printing

Load Part

37

3

Varnish Machine

34

0

Bore stator 

dia.

V Winding Asm, 

Starter Generato

4

M

?

12

V Bracket, 

Starter Gen, Ele

74

M

7

0.6

2 1

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

TENSIONE

R HOLE

Turn end face 1-

30mm

4

2

10 Cavity 

Mold

Unload Part

12

2

Auto Tool 

Change

14

5

Washer Duo 400 

Wash Rinse & D

1

0

Wash Part

4

5

Space for 

Printing

Press Together

13

M

3

0.6

2 1

Auto Tool 

Change

19

5

Drill and Tap 

Hole 1-30mm

7

x2

5

207.4

58 18

23.4

4 1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Drill and Tap 

Hole 1-30mm

8

5

Clamp Part

20

3

Space for 

Printing

Turn OD 30-

60mm

28

2

Space for 

Printing

Power Tool

23

4

V Bolt, Small, Alt 

Bracket

7

M

4

Space for 

Printing

Drill 6 holes

Space for 

Printing

Wire Stitch - 

Bonding

5

x6

M

0.3

Unclamp Part

6

1

Space for 

Printing

Spin Balance

12

10

M

Includes 

Bar Feeder

16 Plates, 

0.020" thick

V HV Wire, Red

4

M

6

V Cover, Starter 

Gen, Internal Re

2

M

3

Auto Tool 

Change

49

5

Insertion Tool

4

0

Unclamp Part

17

1

Space for 

Printing

Auto Tool 

Change

33

5

Space for 

Printing

13.6

7 1

Twist wires

25

5

Space for 

Printing

V Washer, 

Tensioner, 1

16

M

5

Space for 

Printing

Unload Part

14

2

Space for 

Printing

Space for 

Printing

Space for 

Printing

Bore & 

chamfer 

bearing 

pocket

V Insert Pulley 

Asm, Starter Ge

2

M

5

Cut slot

6

1

Solder terminals 

in place

24

5

Power Tool

31

4

Space for 

Printing

Glue in Place

7

2

Mill hole 

face

Space for 

Printing

Space for 

Printing

Space for 

Printing

Align to Housing

16

2

Paint Oven Cure

6

60

CDI

5

1

1,242.6

420 56

Auto Tool 

Change

14

5

Auto Tool 

Change

12

5

Press Size 

60 Ton & 

Type of 

Press 

V Base, Slipring 

C onnector, Start

4

M

0

Auto Tool 

Change

20

5

M

Includes 

Bar Feeder

Wash Part

4

5

Unclamp Part

15

1

V Pole, Starter 

Gen, Rotor Asm

3

M

3

First Fixture

1

0

Space for 

Printing

Press in Place

20

3

"Washing, 

Small Size 

and/or Low 

Complexity"

Drill & Chamfer 

Hole 1-30mm

10

1

Space for 

Printing

Auto Tool 

Change

6

5

Part M anipulatio

15

3

M

Overmold 

Harness & 

Laminates

Part Size 

after 

stamping 

(14 L by 14 

V Stator Core 

Plate, Starter Ge

2

M

0

Drill Hole 1-

30mm

14

x6

1

Space for 

Printing

Drill & Chamfer 

Hole 30-60mm

23

2

V Bolt, Starter 

Gen, M6 x 18

28

x4

M

6

Drill & Chamfer 

Hole 1-30mm

4

1

M

Install 3 

terminals

Turn Threads

12

2

Space for 

Printing

Raw 

Material 

Req 0.027 

lbs from Co

V Nut, Starter 

Gen, Pulley

5

M

6

3.2

2 1

Spot face 2 

places

Space for 

Printing

10 Cavity 

Mold

Spot face 5 

places

Press Sleeve in 

Hole

25

3

V Duckbill 

Breather, Starter 

54

M

9

Space for 

Printing

Space for 

Printing

WEIGHT 

W/O 

BRASS 

INSERTS

V Wire, Rotor, 

Starter Gen

3

M

2

Turn End face 1-

30mm

11

2

Space for 

Printing

Space for 

Printing

99

38 3

Space for 

Printing

Space for 

Printing

Paint Stator 

ID & Leads

Bore Hole 1-

30mm

6

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Load Part

3

3

Batch Type 

Washer

Space for 

Printing

Set In Place

4

1

Space for 

Printing

11.2

7 1

Power Tool

6

4

Press Size 

25 Ton 

Progressive 

0.6

2 1

CDI

27

1

Spot face 2 

mntg holes

Space for 

Printing

V Cover Asm, 

Starter Gen, Res

2

M

5

Press

1

0

Crush 

Sleeve 

Installation

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Load Part

3

3

V Washer, 

Starter Gen, Pull

3

M

3

M

Paint Rotor 

OD & Leads

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Tensioner, 

Pulley Asm

25

x2

M

5

Space for 

Printing

Space for 

Printing

Space for 

Printing

4 Cavity 

Mold

Load Stator 

Plate Stack on M

3

3

V Slipring Asm, 

Starter Gen, Rot

10

M

5

V Belt Tensioner 

Spring Asm.

23

M

8

Space for 

Printing

10 Cavity 

Mold

Overmolded 

Part

Stamping Press 

0-60 Ton 

1

0

Unclamp Part

13

1

Space for 

Printing

0

0 0

Load Part

3

3

Auto Tool 

Change

46

5

Space for 

Printing

V Housing, 

Starter Gen, Rea

2

M

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Shaft, Belt 

Tensioner

3

M

3

Raw 

Material 

Req 0.01 

lbs from Co

Bar stock 

weight 0.4 

lbs.

V Pole, Starter 

Gen, Rotor Was

2

M

3

Space for 

Printing

Wire Bonding 

Fixed Station

1

0

Space for 

Printing

1 Cavity 

Mold

Load Part

3

3

Auto Tool 

Change

5

5

TRIM

Press Size 

25 Ton & 

Type of 

Press 

V Bottom Base, 

Belt Tensioner

2

M

5

Auto Tool 

Change

7

5

Space for 

Printing

Auto Tool 

Change

9

5

Unclamp Part

18

1

V Tensioner, 

Pulley Bearing

3

M

5

CDI

38

x5

1

Space for 

Printing

Spot Face Small 

1-30mm

42

x2

1

Space for 

Printing

Raw 

Material 

Req 0.005 

lbs from Co

Space for 

Printing

Load Part

3

3

Space for 

Printing

Inj Mold Machine 

200-400 Ton

1

0

Turn OD 1-30m

5

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

Space for 

Printing

Space for 

Printing

1

4 3

Stamping Press 

0-60 Ton 

1

0

36.7

12 3

Set In Place

4

x2

1

Clamp Part

9

3

Space for 

Printing

Press

9

0

Unload Part

39

2

Space for 

Printing

Batch Type 

Washer

Drill and Tap 

Hole 30-60mm

19

6

Space for 

Printing

Mill Face

4

2

V Top Base, Belt 

Tensioner

2

M

0

Verify 

Balancing

Part M anipulatio

23

3

Cut Groove sml

6

x2

2

"CNC Horz 

Mach, Auto 

Sml Size 

and/or Low 

Space for 

Printing

Clamp Part

3

3

Mill Face

11

2

Load Part

3

3

Press Size 

25 Ton 

Progressive 

Press in Place

9

3

12 Cavity 

Mold

Load Part

3

3

Paint Part Small

4

3

V Bearing 

Retainer, Starter 

27

M

5

Space for 

Printing

Space for 

Printing

Power Tool

30

4

EC-300-ML 

Horizontal CNC 

1

M

0

Space for 

Printing

Space for 

Printing

Cutting Wire

11

x2

1

Space for 

Printing

Press

12

0

3 Spindle Nut 

Runner

8

6

Power Screw

13

M

4

Die Casting 

1000-1800 ton

1

0

Spin Balance

7

10

Strip Wire 

Insulation

4

x4

1

M

Cut 1 Small 

Keyway 

Groove

Space for 

Printing

V Cover, Starter 

Gen, Internal Re

2

M

0

Auto Tool 

Change

36

5

Space for 

Printing

Washer Turbo 

Tunnel 

1

0

V Washer, 

T ensioner, C ove

2

M

6

Drill & Tap 

2 holes

V Winding 

Bobbin, Starter 

2

M

0

Space for 

Printing

First Fixture

1

0

V Bearing 

Retainer, Starter 

2

M

0

V Pole, Starter 

Gen, Rotor Was

2

M

3

V Bolt, Clamp 3 

HV wires

29

M

3

Unload Part

5

2

M

Includes 

Bar Feeder

CNC Turning 4 

Axis SL-20, Odd 

1

M

0

M

Strip, Twist 

& Solder 9 

Common 

Stator Lead

Space for 

Printing

Part Size 

after 

stamping 

(1.3"L x 0.3

Power Tool

16

4

V Brush Cover, 

Starter Generato

2

M

0

Back Face

Clamp Part

54

3

Part M anipulatio

8

3

V Pole, Starter 

Gen, Rotor Sand 

2

M

3

Align Wire Leads

11

5

Space for 

Printing

109.1

44 1

V Pole, Starter 

Gen, Rotor Ener

3

M

0

Space for 

Printing

Space for 

Printing

Batch Type 

Washer

Washer Duo 400 

Wash Rinse & D

1

0

Tim Shaw

Load Part

3

3

Space for 

Printing

Space for 

Printing

Drill Hole 30 - 

60mm

23

2

Space for 

Printing

Space for 

Printing

V Pole, Starter 

Gen, Rotor DeG

2

M

5

Unclamp Part

10

1

V Bolt, Alternator 

to bracket, Long

15

x2

M

6

111.1

39 1

Bore & 

chamfer 

stator dia.

Space for 

Printing

Unload Part

5

2

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

Drill mntg 

hole

Turn I/D 30-60 

mm

18

1

Crimping Tool

15

4

122

34 1

Space for 

Printing

13.6

7 1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Part M anipulatio

12

3

Space for 

Printing

Balancing 

Operation

Space for 

Printing

Space for 

Printing

EC-300-AL 

Horizontal CNC 

1

M

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

Clamp Part

4

3

Unload Part

5

2

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Sleeve , 

T eflon, Belt T ens

4

M

6

Part M anipulatio

12

3

Space for 

Printing

18" Move

25

2

Unload Part

28

2

Load Part

3

3

Soldering Tool

23

4

Load Part

3

3

Space for 

Printing

Space for 

Printing

70

32 3

M

2, 1"x3/8" 

Adhesive 

Heat Shrink 

Tubes = $0.

"Injection 

Molding, 

Small Size 

and/or Low 

Soldering Tool

17

4

V Thermocouple, 

Starter Gen, Stat

15

M

8

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Sleeve, 

Coating, Spring

2

M

0

Box Size 

70mm L x 

34mm W x 

34mm H

0.6

2 1

V Bracket, 

Starter Gen, Ele

2

M

0

Raw 

Material 

Req 0.013 

lbs from Co

Unload Part

14

2

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Tensioner, 

Base

2

M

3

Space for 

Printing

Trim Press

1

0

Drill & tap 6 

holes

Space for 

Printing

M

Crimp & 

Solder 

Leads

Space for 

Printing

Space for 

Printing

"CNC Horz 

Mach, Auto 

Sml Size 

and/or Low 

Stamping Press 

0-60 Ton 

1

0

Unload Part

20

2

V Resolver 

Winding Asm, M

2

M

5

4 Spindle Nut 

Runner

18

6

Space for 

Printing

CUT BELT 

GROVES

Stamping Press 

60-200 Ton 

1

0

5-10 min 

cycle time

V Winding to 

Slipring C onnect

6

M

4

Unload Part

7

2

Space for 

Printing

Space for 

Printing

Turn OD 1-30m

8

1

Press Size 

25 Ton & 

Type of 

Press 

Space for 

Printing

Space for 

Printing

CNC 

Turning 3" 

Bar 2 Axis

M

Turn OD & 

Bevel for 

Threaded 

End (16mm

Align & Clamp

3

3

Space for 

Printing

Solder Leads

27

5

Space for 

Printing

Unload Part

7

2

Load Part

3

3

Space for 

Printing

Mill housing 

surface

Push In Place

36

M

2

V Temp Sensor 

Wire, Starter Ge

2

x2

M

3

Bore Hole 1-

30mm

10

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Finished 

Part, 

16.3mm 

Diam x 8.4

Blank 

weight 

0.033 lbs

Auto Tool 

Change

4

5

V Bottom Base, 

Belt Tensioner

2

M

5

Inj Mold Machine 

55-150 ton

1

0

V Bottom Base, 

Belt Tensioner

4

M

5

Load Part

3

3

Space for 

Printing

V Fan, Rear, 

Starter Gen, Rot

19

M

0

Space for 

Printing

Auto Tool 

Change

16

5

Cable end 

sleeves=$0.

04, 26" 

Black tape=

Regrab Resolver 

H arness C onnec

78

M

9

Paint Line

1

0

Space for 

Printing

Flip housing 

90 degrees

Inj Mold Machine 

55-150 ton

1

0

Space for 

Printing

Unload Part

25

2

V Bolt, Starter 

Gen, M5 x 15

38

x3

M

6

BACK 

FACE

Spot Welder

1

0

V Thermocouple 

Leads, Starter G

2

M

4

Auto Tool 

Change

6

5

Space for 

Printing

Space for 

Printing

Slide into Positio

4

1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Wash Part

4

5

Space for 

Printing

V Slipring, 

Starter Gen, Rot

2

M

0

Unload Part

5

2

Wash Part 

Medium

4

5

Press

4

0

Turn End Face 

60-100mm

16

6

13.8

4 2

Regrab Winding 

& Slipring Lead

20

11

Space for 

Printing

Space for 

Printing

Part M anipulatio

7

3

Spot Weld

4

x6

3

M

Assemble 

Magnets to 

Poles

Space for 

Printing

Clamp Part

31

3

Space for 

Printing

Space for 

Printing

V Nut, Starter 

Gen, M5

59

M

6

Power Screw

17

x2

M

4

Load Part

3

3

"CNC 

Mach, Auto 

Sml Size 

and/or Low 

Space for 

Printing

Space for 

Printing

Heat shrink tube

12

5

Inner Face

Unload Part

5

2

Mill Face

4

2

Space for 

Printing

Space for 

Printing

16.7

6 2

Unclamp Part

15

1

CDI

5

1

Wire Insulation 

Stripper

21

0

Blank 

weight 

0.009 lbs

Lock stack to 

mandrel

4

3

27.7

11 2

Space for 

Printing

Part M anipulatio

25

3

Box size of 

finished part 

29Dmm x 

70Lmm

V Cover Asm, 

Starter Gen, Res

69

M

5

Washer Duo 400 

Wash Rinse & D

1

0

Power Tool

39

4

V Retaining 

Bracket, 36V Wir

2

M

0

Space for 

Printing

V Tensioner, 

Base Cover

2

M

0

Space for 

Printing

18.1

4 1

Crimping Tool

19

4

Turn OD Med 60

-100mm

5

3

V Tensioner, 

Pulley

2

M

3

Raw 

Material 

Req 1.717 

lbs from Co

Press Size 

60 Ton 

Progressive

M

Install 

Insulator 

Sleeve 

Over Solder 

Drill and Tap 

Hole 1-30mm

21

5

Space for 

Printing

Space for 

Printing

Space for 

Printing

Crimp Connector

16

3

Space for 

Printing

Box Size 

121mm L x 

82mm W x 

45mm H

Inj Mold Machine 

200-400 Ton

1

0

V Bolt, HV Wire 

to Alternator

7

x3

M

5

Space for 

Printing

Auto Tool 

Change

30

5

Space for 

Printing

Part M anipulatio

19

3

CDI

13

1

0.7

2 1

Space for 

Printing

Space for 

Printing

Space for 

Printing

Unload Part

30

2

Paint Oven Cure

6

60

Milled face

27

x4

1

Test Rotor 

Assembly

Space for 

Printing

Space for 

Printing

Space for 

Printing

M

Swedge 

Poles at 

Shaft via 

Small Area 

Wash Part

4

5

Space for 

Printing

V Bracket, 

Alternator

2

M

9

Space for 

Printing

OUTER 

DIAMETER

Space for 

Printing

Space for 

Printing

Space for 

Printing

V Bolt, Starter 

Gen, M4 x 8

46

x2

M

7

Space for 

Printing

Unload Part

5

2

Reposition 

Cutting Tool

9

2

"CNC Horz 

Mach, Auto 

Sml Size 

and/or Low 

Space for 

Printing

M

129 feet - 

14 gauge 

(0.066") 

varnished c

Auto Tool 

Change

18

5

Space for 

Printing

102

45 1

M

475 feet - 

20 gauge 

(0.030") 

varnished c

Space for 

Printing

V Sleeve , 

T eflon, Hat, Larg

2

M

5

V Shaft, Starter 

Gen, Rotor Asm, 

2

M

0

Clamp Part

3

3

Space for 

Printing

First Fixture

1

0

Apply Tape

14

3

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Die Casting 0 - 

500 ton

1

0

Space for 

Printing

Space for 

Printing

Space for 

Printing

First Fixture

1

0

Space for 

Printing

V Generator/Alternator

1-1