CDI 51 x2

1
Bore & chamfer bearing pocket Space for Printing

CNC Turning 10" Odd Form 4 axis AutoL Space for Printing V Washer, Starter Gen, M6 57 

# M 4 Stamping Press 0-60 Ton 1 0 V Stator Core Plate, StarterGe 2 x105 

# M 4 Space for Printing Space for Printing Turn end face 1- 30mm 14 2 Wash Part 4 5 Space for Printing CDI 32 1

Space for Printing Space for Printing

V Pole, Starter Gen, Rotor Asm 6 

# M 3 Space for Printing

Auto Tool Change 7 5 Space for Printing

PartM anipulatio 6 3 Space for Printing

V Internal Regulator Asm, 2 

# M 6 Space for Printing Space for Printing

Unclamp Part 22 1 PartM anipulatio 7 x3 3 Wash Part 4 5



# M Includes Bar Feeder Tim Shaw Heat Gun 21 2
Crimp Connector 22 3 Auto Tool Change 6 5

V Heat Shrink T ube, StarterGe 10 

# M 7 First Fixture 1 0 Wash Part Medium 4 5 Space for Printing

Space for Printing Space for Printing Turn end face 1- 30mm 4 2 Unclamp Part 6 1

Unload Part 22 2 

# M Attach Eylet Terminals V Tensioner, Base 2 

# M 3

Load into Varnish Machine Space for Printing CDI 8 x3 1 Space for Printing

70 32 3 V Insert Pulley Asm, StarterGe 2 

# M 0

Space for Printing Tim Shaw

Space for Printing Strip Wire Insulation 15 x9

1

Space for Printing Space for Printing

9.4 4 1

Space for Printing Push In Place 55 

# M 2 Space for Printing

Space for Printing Inj Mold Machine 55-150 ton 1 0 

# MInstall Bearing, Retainer & Nut 24.6 6 3 Space for Printing

Space for Printing 154 36 2

Space for Printing Space for Printing V Retaining Bracket, 36VWir 2 

# M 3

V Resolver M otor SensorAs 62 

# M 7



# MTurn 2 Undercut Grooves Space for Printing

Special Tool 3 0 V Bracket, Alternator 2 

# M 0 Drill Hole 30 - 60mm 11 2

Test Rotor Assembly 38 30 Belt needs to be placed on all pulleys Space for Printing Space for Printing

Unload Part 47 2 Space for Printing Load Part 3 3 "Washing, Small Size and/or Low Complexity"

Space for Printing Space for Printing Space for Printing

Auto Tool Change 28 5 V Bracket, For 3 HV Wire Clamp, 2 

# M 4 35 16 1

"Aluminum Diecasting, Small Size and/or Low 4,681.3 1718 405

Space for Printing Space for Printing

V Housing, Starter Gen,Rea 17 

# M 5

Mandrel and Press 1 0 Space for Printing

"Washing, Small Size and/or Low Complexity"
CDI 33 x16

1

Space for Printing 97.2 19 1

Space for Printing Milled face 21 1 Load Part 5 3 Load Part 3 3 Wash Part 4 5 Space for Printing

V Seal - Cover Asm. 5 

# M 2 Turn end face 1- 30mm 9 2

Press in Place 29 3 Auto Tool Change 22 5 Space for Printing

Space for Printing Space for Printing Space for Printing

69.8 31 5 Tube Stock pre cut

Strip Wire Insulation 4 x4 1 Space for Printing

Push In Place 44 

# M 2



# MKnurl Splines for Cast Poles Space for Printing 5-10 min cycle time Unload Part 5 2 15.6 7 1

Material per casting 3.28 lbs $0.42 per lb Die Casting 0 - 500 ton 1 0

Drill & tap 3 holes Space for Printing

Mask Part - Complex 44 15 Space for Printing

Turn End face 1- 30mm 13 2 Space for Printing Space for Printing

V Insulator, Closeout, Starter 11 x48 

# M 2 Space for Printing CNC Turning 11" Odd Form 4 axis AutoL Space for Printing

Unclamp Part 14 1 Space for Printing 1.7 2 1

Space for Printing Space for Printing

V Bottom Base, Belt Tensioner 2 

# M 0

Turn Threads 27 2 Bore Hole 1- 30mm 12 1

Clamp Part 26 3

Magnet Asm Insertion 17 x16 0.5 V Pole, Starter Gen, Rotor Lost 4

# M 0 Space for Printing Load Part 3 3 Space for Printing Spot Face 8 2

Stamping Press 0-60 Ton 1 0 EC-300-ML Horizontal CNC 1 

# M 0 Space for Printing Power Tool 12 4

Varnish Machine 37 0 Box Size 88mm L x 34mm W x 34mm H TRIM Space for Printing

Space for Printing Drill and Tap Hole 1-30mm 15 x8

5
Turn End face 1- 30mm 12 2 First Fixture 1 0 Basket Size 15.75x18.5 0x25.50 inches x 2 45.7 21 5 CNC Turning 4 Axis SL-10, Odd 1 

# M 0

Turn OD 1-

30m 20 x2

1 Space for Printing V Terminal, Overmold,Starte 2 x2 

# M 3 Space for Printing Space for Printing

Drill & Tap 2 holes Wash Part 4 5



# MTurn Threaded End (16 x 1.5mm) Space for Printing Load Part 3 3

Mold Making DISA 240 w/100 1 

# M 0 Cut to Length 9 1 Reposition Cutting Tool 21 x2

2 Blank weight 0.053 lbs

Wire Insulation Stripper 5 0 "CNC Horz Mach, Man Sml Size and/or Low Press Together 4

# M 3 Bar stock weight 2.68 lbs.

Space for Printing Unload Stack from Press 5 2

Space for Printing Apply Label 4 3 8 Cavity Mold Basket Size 15.75x18.5 0x25.50 inches x 2

Insertion Tool 16 0 25.4 8 2 Space for Printing Auto Tool Change 5 5

Space for Printing Wash Part Medium 4 5 CNC Turning 2 Axis SL-10,1.75 1 

# M 0

"Washing,SmallMedium Size and/or PartM anipulatio 8 3 Raw Material Req 0.027 lbs fromCo Press 1 0 Space for Printing

Flip housing 90 degrees Cable end sleeves=$0. 04, 26" Blacktape=

Drill & Chamfer Hole 1-30mm 14 1 Space for Printing Press 12 0
Space for Printing
CDI 26 x4

1 2.6 2 1
Space for Printing Space for Printing Space for Printing

Box Size 20mm L x 20mm W x 43mm H Spot Face Small 1-30mm 25 x5

1

Unload Part 14 2 Space for Printing Unload Part 10 2

Unclamp Part 15 1 Space for Printing

223.8 105 2

Unload Part 7 2 Space for Printing V Pulley Base Asm, StarterGe 2 

# M 0 Unclamp Part 15 1 Washer Duo 400 Wash Rinse &D 1 0

15.7 7 1 Space for Printing Auto Tool Change 21 5 

# M Includes Bar Feeder

First Fixture 1 0 Space for Printing Basket Size 15.75x18.5 0x25.50 inches x 2 Load Part 3 3

Raw Material Req 0.133 lbs fromCo
Box Size 203.2mm L x 165.18mm

Cut Groove sml 31 2 V Boot, Starter Generator, 3Ph 2 

# M 0 Space for Printing V Copper Wire - Brushes 3 

# M 6

Space for Printing Power Screw 10 x3 

# M 4 Space for Printing 5-10 min cycle time

Tim Shaw Press 1 0

Milled face 44 x5

1 V Brass Threaded Insert 5 x5 

# M 6 Milled face 15 1 Mill outside term block mntg surfaces CDI 28 x3

1 0.4 2 1

V Pole, Starter Gen, Rotor Sand 2 

# M 3 Space for Printing

Space for Printing Space for Printing Unload Part 5 2

Tube Stock, 18.3mm Diam x 10.3mm H, Space for Printing

Regrab Wire Eyelet & Thread 33 x2 

# M 9

Space for Printing Space for Printing Space for Printing Clamp Part 24 3 V Bolt, Belt Damper, Short 29 

# M 7

Space for Printing Inj Mold Machine 55-150 ton 1 0 Space for Printing

Snap Together 79 

# M 1 Space for Printing Wash Part 4 5

Turn end face 1- 30mm 3 2 Press 23 0

65.4 25 1
Unclamp Part 39 1

Knurl OD 14 x2

2 V Pulley Asm, StarterGenerato 4

# M 3 V Sleeve , Al ternatorM ount 22 

# M 5 V Sleeve , Teflon, Large 2 

# M 5 Press 12 0 V Washer, T ensioner,C ove 19 

# M 5

Space for Printing Space for Printing
CNC Turning 3" Bar 4 Axis Space for Printing

Space for Printing

69.4 46 14 Drill and Tap Hole 1-30mm 37 x6

5 Press Size 25 Ton & Type of Press Blank weight 0.018 lbs Batch Type Washer Set in Place 15 x2 

# M 3 Space for Printing

234 75 19 PartM anipulatio 10 3 V Tensioner, Pulley 2 

# M 3 V Tensioner, Base Cover 5 

# M 5

Drill and Tap Hole 1-30mm 50 x3

5 Power Tool 65 4 Space for Printing V Tensioner, Label 31 

# M 4

Press in Place 13 3 Space for Printing Space for Printing Set In Place 27 x4

1 Space for Printing Space for Printing

Chamfer ID/Face Intersection V Label - Cover Asm. 3

# M 7 

# M Tie down Leads Space for Printing

Space for Printing Turn OD 1-

30m 5 1 V Tensioner, Pulley 2 

# M 0 Space for Printing

Space for Printing Die Casting 0 - 500 ton 1 0

9.8 2 1 Unload Part 5 2 Auto Tool Change 16 5 PartM anipulatio 19 3
Raw Mtl Req'd 4.681 lbs. from cost sheet Blank weight 0.016 lbs

14 9 3 CDI 11 1 Load Part 11 3 Space for Printing Space for Printing

Regrab Wire Eyelet & Position 45 x2 

# M 9 Clamp Part 4 3 Space for Printing

InsulatorInsertio 5 x48 0.5 Clamp Part 13 3

Raw Material Req 0.528 lbs fromCo "Washing, Small Size and/or Low Complexity" Auto Tool Change 7 5

Pallet Size 300 mm square, 550 lb Capacity V Wire, Stator, Starter Gen 7 x3 

# M 2 Space for Printing V Lock, Tensioner Asm 2 

# M 0

CDI 18 1 Space for Printing V Sleeve , Al ternatorM ount 2 

# M 5

Die Casting 0 - 500 ton 1 0 24.6 10 1 Turn I/D 30-60 mm 10 1 Press Together 5 x2 3

Auto Tool Change 26 5 Heat shrink tube 22 x2

5 Space for Printing

Space for Printing Wash Part 4 5



# M Includes Bar Feeder Tim Shaw Space for Printing

Chamfer ID/Face Intersection Space for Printing

83 37 3 Space for Printing

6 Cavity Mold Turn OD Med 60 -100mm 12 3

Flip housing 90 degrees Soldering Fixture 18 2 Space for Printing Space for Printing Space for Printing

Electroplate Process 4 1.3 Space for Printing Space for Printing

Remove Stack from Mandrel 7 2 Press 13 0 Space for Printing

31 16 3 Space for Printing Unload Part 5 2

Space for Printing Clamp Part 3 3 Space for Printing

Power Screw 32 4 Drill Hole 1- 30mm 11 1 Unload Part 5 2 Space for Printing Basket Size 15.75x18.5 0x25.50 inches x 2

Space for Printing Washer Duo 400 Wash Rinse &D 1 0

Solder terminals in place 18 5 Space for Printing Drill & Chamfer Hole 1-30mm 14 1 Space for Printing Unclamp Part 18 1 Auto Tool Change 9 5

V Slipring Base, Starter Gen,Rot 2 

# M 5 Power Tool 4 4

V Insulator Sl eeve, StatorA 28 

# M 5 TRIM

Space for Printing Stamping Press 0-60 Ton 1 0

Box Size 25mm L x 25mm W x 20mm H 24.25" Blue split Convelute= $0.24

V Wire, Red, R otor, StarterGe 3 

# M 7 CNC Turning 4 Axis SL-10, Odd 1 

# M 0 V Cover Asm, Starter Gen,Res 2 

# M 0



# MTape Winding Asm Unload Part 6 2

Blank weight 0.004 lbs Space for Printing Space for Printing Auto Tool Change 27 5 Unload Part 5 2 Space for Printing
V Bracket, Starter Gen,Res 2 

# M 3

Space for Printing Die Casting 1800-2600 ton 1 0 50.4 20 1
First Fixture 1 0

Space for Printing Space for Printing Over Molded Copper Connectors Wire Insulation Stripper 14 0

"Mold Making - Sand C asting,Sm Space for Printing Space for Printing Space for Printing V Brush Spring 3 x2 

# M 6 Bar stock weight 1.93 lbs. Auto Tool Change 10 5

"Injection Molding,SmallM ediumSiz

V Tape, Rotor, Starter Gen,Clot 13 

# M 7 Space for Printing Unload Part 5 2
Apply Paint 46 15 Space for Printing Power Screw 9 

# M 4 Tap Hole 4 0.5 CNC TL-15 2 Axis Twin Spindle Lathe - Auto
Space for Printing Clamp Part 4 3 Trim strings 35 x16

1 Raw Material Req 0.005 lbs fromCo Clamp Part 4 3

Die Casting 1800-2600 ton 1 0 Cover of 36V wires on Alternator

Space for Printing 0.6 2 1 Space for Printing Cut Groove sml 20 2 CDI 18 1

Drill Hole 1- 30mm 20 1 Spot Face Small 1-30mm 4 x3 1V Starter Generator Asm 2 

# M 5 Space for Printing

Power Tool 71 4 First Fixture 1 0

Load Part 3 3 Space for Printing

Unclamp Part 11 1 V Pole, Starter Gen, RotorEner 3 

# M 0 

# MWeld Windings to Terminal Posts "Washing, Small Size and/or Low Complexity" 8.4 4 1

Remove Mold Sand No Cores 4 5 Space for Printing Unload Part 5 2

Auto Tool Change 5 5 FRONT FACE

Space for Printing Space for Printing Auto Tool Change 15 5

Trim Power Tool 47 4

Clamp Part 4 3 CDI 5 x2 1 Space for Printing
Tim Shaw Cut GrooveLarg 4 x2 5 Trim Space for Printing

NSK B17- 1020G48 17mm ID, 47mm OD, Flip housing 90 degrees Unclamp Part 13 1

First Fixture 1 0 Unclamp Part 24 1

V Pole, Starter Gen, RotorM ach 2 

# M 3 13.6 7 1

Set In Place 4 1 Tie strings 32 x16

5 Glue Bottle 6 3 Auto Tool Change 11 5 PULLY MOUNT

Space for Printing CDI 53 1 Space for Printing

Drill term block mntg holes Cast in Place Sleeve V Grommet, StarterGenerato 2 

# M 0

Reposition Cutting Tool 16 x2

2 Load Part 3 3

V Housing, Starter Gen,Rea 2 

# M 0

Space for Printing Drill Hole 1- 30mm 9 1 Space for Printing Space for Printing

Blank weight 0.187 lbs V Insulator Sleeve, Starter 14 x2 

# M 5 Space for Printing

Space for Printing Press Together 4 3

1,597 706 239

CNC Turning 4 Axis SL-10, Odd 1 

# M 0 Space for Printing Washer Duo 400 Wash Rinse &D 1 0 Washer Duo 400 Wash Rinse &D 1 0 Space for Printing Space for Printing Basket Size 15.75x18.5 0x25.50 inches x 2

Trim Space for Printing "Aluminum Diecasting, Small Size and/or Low SHAFT HOLE



# M Turn Final OD (5mm) & Turn Threads Spot Weld 10 x6

3 Space for Printing

Space for Printing Clamp Part 4 3 Space for Printing

Drill & Chamfer Hole 1-30mm 47 x4

1 Auto Tool Change 7 5
Die Casting 0 - 500 ton 1 0

Space for Printing Set In Place 7 x4 1 25.2 12 1 Space for Printing

Hand Tool 10 3 Space for Printing V Insert Pulley Asm, StarterGe 2 

# M 3
Drill Hole 30 - 60mm 6 2 V Washer, T ensioner,C ove 3 

# M 5 Unload Part 16 2

Mill bearing pocket face 15 7 1 Box Size 40mm L x 11mm W x 20mm H

Spot face 3 mntg surface Unload Part 5 2

V Resolver Laminate Stack, 2 

# M 5 Space for Printing 39.6 15 1 APPLYGREAS 6 5

Space for Printing Mill bearing retainer surface V Bolt, Alternator to bracket, Short 11 

# M 6

Space for Printing CDI 48 x3

1 Turn OD 30- 60mm 11 2 Box size of finished part 2.92Dmm x 1.22Lmm

Stamping Press 0-60 Ton 1 0 Space for Printing 5-10 min cycle time

Space for Printing Space for Printing

Space for Printing 121.7 40 11 V Belt, Alt/AC 33 

# M10 Space for Printing
Space for Printing

Space for Printing Space for Printing

V Terminal Block Asm, StarterGe 26 

# M 9

Box Size 181mm L x 127mm W x 47.6mm H Washer Duo 400 Wash Rinse &D 1 0 Unclamp Part 18 1 Space for Printing Space for Printing

Space for Printing 41 18 1 13.6 7 1

Space for Printing Power Screw 19 

# M 4 Cable Gland & Brackets =$0.30

Space for Printing Space for Printing

Mold Making DISA 240 w/100 1 

# M 0 V Tensioner, Base 2 

# M 3 Blank weight 0.18 lbs Box Size 40mm L x 40mm W x 20mm H V Sleeve , Spring Damper 26 

# M 8

Clamp Part 3 3 Space for Printing "Washing, Small Size and/or Low Complexity" Space for Printing

Space for Printing Space for Printing

Part Size after stamping (4.1"L x4.1" TRIM Space for Printing

Slide intoPositio 24 x2 

# M 1


# M Winding is 660 Turns (30W x 22H Grid) V Bolt, Starter Gen, M5 x 15 75 x2 

# M 6 Tim Shaw Space for Printing

Grab Turned Piece with 2nd Chuck 78.6 52 16 17.6 7 1 124.1 44 1 Power Tool 29 4

Clamp Part 10 3 Space for Printing 30" Copper Cable= $4.92, C ableLugs Space for Printing Oven Paint 5 0

First Fixture 1 0 Unclamp Part 7 1 Wash Part 4 5

Load Part 3 3

Snap Together 4 1 Space for Printing 54.3 24 2

Wash Part 4 5 Auto Tool Change 7 5

Auto Tool Change 22 5 V Terminal Block Asm, StarterGe 2 

# M 5

V Bearing Spacer, Starter 2 

# M 0 Set In Place 4 1 Soldering Tool 7 4 Space for Printing

Mill bolt hole surface

Press 8 0 Space for Printing Space for Printing

6 Cavity Tool V Bolt, Bracket, Back of Alt/Gen 22 x2 

# M 7

Heat shrink tube 12 x2

5
Space for Printing Bore & chamfer hsg dia.

Auto Tool Change 14 5 44 17 2 Space for Printing

V Bolt, Starter Gen, BearingRe 8 x3 

# M 6 V Bracket, Alternator 2 

# M 4

Bore stator dia.

17.1 4 1 V Sleeve, Coating, Inner 3

# M 5

Push In Place 42 

# M 2 Space for Printing

Unclamp Part 8 1 Batch Type Washer

21.8 6 2 Stamping Press 0-60 Ton 1 0 Space for Printing Press Together 24 

# M 3

V Bracket, Starter Gen,Res 2 

# M 3 V Valve, Belt Tensioner Spring 7

# M 7 Space for Printing Space for Printing Space for Printing V Bracket, For 3 HV Wire Clamp, 2 

# M 4
Raw Material Req 0.074 lbs fromCo Space for Printing

V Housing, Starter Gen,Rea 2 

# M 3 Space for Printing 5-10 min cycle time


# M Pot Wiring Cavity Space for Printing

machine assembled stator OD Space for Printing Space for Printing

V Rotor & Core Asm, StarterGe 2 

# M 3 Space for Printing
Batch Type Washer

Bore Hole 100- 150mm dia 10 4 First Fixture 1 0 Space for Printing Turn OD 1- 30m 16 1

Space for Printing Box Size 15mm L x 15mm W x 21mm H

Clamp Part 3 3 Space for Printing

Space for Printing Press Together 20 3

Space for Printing

71.1 19 3 Space for Printing Power Screw 66 x3 

# M 4 Power Screw 61 

# M 4

Box Size 100mm L x 100mm W x 43mm H V Tape, 2 Sided, 36V Wires,Alter 3 

# M 8

6 Cavity Mold Part Size after stamping (80 L by10 Press Together 9 x13 3

Press 8 0 Space for Printing

Space for Printing

CDI 25 1 Space for Printing

14.2 2 1 Space for Printing Press Size 25 Ton Progressive

V Resolver Core Plate, StarterGe 2 

# M 0
Unload Stack from Press 5 2 Space for Printing Space for Printing Unload Part 7 2

Space for Printing Space for Printing

"Aluminum Diecasting,MediumLarge Size Space for Printing Space for Printing
FRONT FACE

Bore Hole 100- 150mm dia 10 4 Wash

Space for Printing Blank weight 0.41 lbs

EC-300-AL Horizontal CNC 1 

# M 0 "Aluminum Diecasting,MediumLarge Size

Space for Printing "Washing,SmallMedium Size and/or CDI 11 1 Unload Part 5 2 Unload Part 5 2

Load Part 3 3 InsulatorInsertio 13 x48 0.5 Load Part 6 3

Turn OD 1- 30m 8 1 Space for Printing "Washing, Small Size and/or Low Complexity"

Power Screw 40 x3 

# M 4

V Pole, Starter Gen, Rotor Sand 2 

# M 0 Space for Printing Space for Printing

Bore & chamfer hsg dia.
Space for Printing Machine housing O.D. Space for Printing

Unload Stator Stack & Mandrel 5 2 Stamping Press 0-60 Ton 1 0

Space for Printing Pallet Size 300 mm square, 550 lb Capacity Clamp Part 3 3 Wash Part 4 5

REVISIT TO MAKE SURE IT IS CORRECT Space for Printing Load Part 3 3

Special Tool 3 0 Auto Tool Change 10 5 Space for Printing Washer Duo 400 Wash Rinse &D 1 0 Clamp Part 3 3 12.7 6 2
V Bearing Retainer, Starter 2 

# M 5 Space for Printing Auto Tool Change 5 5 Space for Printing 19.25" Blue split Convelute= $0.19 Space for Printing

CDI 13 1 Space for Printing

Space for Printing Space for Printing Wash Part 4 5

PartM anipulatio 19 3 Part Size after stamping (87 L by 40
Space for Printing Unload Part 7 2

Mill bearing retainer surface Bracket Goes on the back of the three wirest Spot Face 24 2

CDI 9 1 TRIM
Space for Printing V Insulator, C avity, StarterG 3 x48 

# M 2 V Terminal Block Asm, StarterGe 2 

# M 0 

# M10 Pin Conn w/CPA, TPA, &Ros Insertion Tool 12 0 

# M 184 feet - 38 gauge (0.004")

Load Part 4 3 488 319 105 

# M Includes Bar Feeder
Auto Tool Change 13 5
Space for Printing 8 Cavity Mold

Turn End Face 60-100mm 4 6 Wires bonded at a .25 sec rate (bothe Clamp Part 17 3 Auto Tool Change 9 5 Space for Printing

V Resolver Motor Armature 58 

# M 4 Space for Printing

CDI 31 1 V Stator Core Asm, StarterGe 2 

# M 4 Space for Printing Unclamp Part 24 1

Space for Printing Press Together 4

# M 3

Box size of finished part 17mm Dia x 80mm Space for Printing 135 39 1 Washer Duo 400 Wash Rinse &D 1 0

V Bolt, Starter Gen, M5 x 80 21 x6 

# M 6 108.1 38 1

Outer Face Space for Printing

Strip Wire Insulation 22 x9

1 0.6 2 1 Space for Printing

Test Stator Assembly 41 30 Space for Printing

Space for Printing Space for Printing 15.6 7 1

Mill housing surface Space for Printing

Stamping Press 0-60 Ton 1 0 Clamp Part 13 3

Space for Printing First Fixture 1 0

NSK 6003DG8B 17mm ID, 35mm OD, PartM anipulatio 16 3

Regrab Wire Leads 24 3

Space for Printing Load Part 40 3
Sand-core r emoval25EZ15 1 0Turn End Face

60-100mm 4 6 Load Part 3 3

Unclamp Part 5 1 SwedgeT ogethe 9 

# M 3

Space for Printing Space for Printing Power Screw 22 

# M 4

CDI 5 1 Space for Printing

CNC TL-15 2 Axis TwinSpindl 1 

# M 0 Space for Printing Auto Tool Change 12 5 Space for Printing Auto Tool Change 11 5 Space for Printing

Drill Hole 17 1 Space for Printing 5-10 min cycle time
Space for Printing V T ensioner,Bol 6 

# M 8

Space for Printing CDI 43 1

Material per casting 3.28 lbs $0.42 per lb Regrab Wire Leads 16 3 Box size of finished part 12Dmm x 22Lmm

V Dust Seal, StarterGenerato 43 

# M10

Space for Printing Space for Printing Space for Printing

Space for Printing

Space for Printing Space for Printing Space for Printing Space for Printing Load Part 3 3 Power Screw 24 x2 

# M 4 Power Screw 9 

# M 4

236.8 110 2

Remove Mold Sand No Cores 4 5 V Cover Gasket, 36V Wires,Alter 5 

# M 8 Oven Paint 4 0

Unload Part 16 2 V Lock, Tensioner 2 

# M 0 V Generator/Altern 8 0

885.5 323 44 V Laminate Stack Wound,M 4

# M 4 Space for Printing Auto Tool Change 16 5 Box Size 300mm L x 40mm W x 32mm H Align and install Belt 35 

# M10

Snap to Bobbin 9 x2 1 Space for Printing Unload Part 5 2

Auto Tool Change 16 5 Raw Material Req 0.1 lbs from CostS Space for Printing V Tensioner, Base Cover 2 

# M 5

Space for Printing

Regrab Winding & Slipring Lead 14 11 Space for Printing Space for Printing Space for Printing

Tim Shaw
Space for Printing Blank weight 0.023 lbs Space for Printing 22.4 2 1

9.5 2 1 Auto insert 48 cavity insulators Space for Printing 6 Cavity Mold

CNC Turning 2 Axis SL-10,1.75 1 

# M 0 V Spring, Belt Tensioner 2 

# M 7 Space for Printing

Unload Part 5 2 Space for Printing Space for Printing Space for Printing Space for Printing V Tensioner, Pulley Cover 2 

# M 0

Space for Printing Align & Clamp 8 3 Space for Printing Space for Printing V Sleeve w /coating,Sprin 24 

# M 6

Wash Part 4 5 Batch Type Washer

CDI 11 1 Wire Insulation Stripper 3 0 Belt tensioner special for this starter

Space for Printing

Space for Printing Space for Printing Bar stock weight 0.6 lbs. V Cover, 36V Wires,Al ternator 2 

# M 0

Bore Hole & Chamfer 12 2

Auto Tool Change 11 5 Washer Duo 400 Wash Rinse &D 1 0

Space for Printing V Bolt, Large Wire to Alt 11 x3 

# M 7 V HV Wire,Blac 3 

# M 6

Position Part 3 x2 1 Tim Shaw Space for Printing

Die Casting 1800-2600 ton 1 0

Finished Part, 23mm Diam x 7mm H 199.3 72 10 CNC TL-15 2 Axis TwinSpindl 1 

# M 0

6 Cavity Mold V Internal Regulator Asm, 37 

# M 9 Batch Type Washer Space for Printing

Space for Printing V Bearing, Starter Gen,Rot 3 

# M 5 "Injection Molding, Small Size and/or Low

V Shaft, Starter Gen, Rotor Asm 2 

# M 4 Power Tool 22 4

V Pole, Starter Gen, Rotor Lost 4

# M 0 Turn End Face 60-100mm 5 6 148 52 2 Space for Printing

Load Part 3 3 5-10 min cycle time

Auto Tool Change 8 5 Blank weight 0.287 lbs 0.7 2 1 V Tensioner, Pulley Cover 26 x2 

# M 7

V Brass Threaded Insert 6 x8 

# M 6
Box Size 228.6mm L x 177.8mm W x139.7m 3 Spindle Nut Runner 8 6 Spot Face 14 2

Press Size 60 Ton Progressive Space for Printing First Fixture 1 0 Space for Printing 30 4 1 Space for Printing

31 16 3 PartM anipulatio 30 3 V Top Base, Belt Tensioner 2 

# M 5

Mask Part - Complex 41 15 Space for Printing 13 3 2 Space for Printing "CNC Horz Mach, Auto Sml Size and/or Low

Space for Printing Space for Printing Spray Painted

V Stator Core Asm, StarterGe 2 

# M 4 Unclamp Part 6 1 Turn OD 30- 60mm 12 2

First Fixture 1 0 Auto Tool Change 8 5



# M Assemble Poles and Winding Asm toShaf Tim Shaw V Retainer Clip, Belt TensionerS 2 

# M 0

Unload Part 10 2 Unclamp Part 52 1 15.6 7 1

Space for Printing CDI 7 1 Space for Printing Drill & Chamfer Hole 1-30mm 8 1

Space for Printing Test Stator Assembly Space for Printing

V Bracket, Starter Gen,Ele 2 

# M 7

One on each end Remove Part 19 2

TrimF l ash/Gate 5 3 Box size of finished part 29Dmm x 43Lmm Bore Hole 60- 100mm 15 3

V Duckbill Breather, Starter 2 

# M 0 Power Screw 13 

# M 4 Washer Duo 400 Wash Rinse &D 1 0 Basket Size 15.75x18.5 0x25.50 inches x 2 Space for Printing Space for Printing 80.4 23 1

Space for Printing Auto Tool Change 13 5 V Rotor & Slipring Asm,St 12 

# M 6 Space for Printing

Space for Printing Space for Printing V Shaft Spring, Belt TensionerS 8 

# M 5 Space for Printing

Raw Material Req 0.003 lbs fromCo Pallet Size 300 mm square, 550 lb Capacity

Space for Printing 509 327 105 6 Cavity Mold CDI 14 1

Drill & Chamfer Hole 1-30mm 5 1 Basket Size 15.75x18.5 0x25.50 inches x 2

Turn End face 1- 30mm 12 2 0.6 2 1

Auto Tool Change 13 5 Press 1 0

Load Part 3 3 Tube Flaring Equipment 1 0 Space for Printing

V Grommet, StarterGenerato 32 

# M 8 Box Size 40mm L x 20mm W x 11mm H Align Gasket 15 

# M 3

V Cover Asm, Starter Gen,Res 2 

# M 5 Stamping Press 0-60 Ton 1 0



# MSecure Leads 8 Cavity Mold



# MAttach Temp Sensor & InsulateCo Milled face 55 1 Stamping Press 0-60 Ton 1 0 Space for Printing

Remove Part 5 2 5-10 min cycle time Space for Printing

V Internal Regulator Asm, 2 

# M 6 V Bolt, Belt Damper, Long 28 

# M 4

Inj Mold Machine 55-150 ton 1 0 V Boot, Starter Generator, 3Ph 24 x3 

# M 7 Turn OD 1- 30m 6 1

Part Size after stamping (3.4"L x3.4" PartM anipulatio 10 3 Space for Printing

Space for Printing Bore Hole & Chamfer 13 2 Space for Printing 188 56 12

Bar stock weight 0.88 lbs. V 4 Pin Terminal Strip 3

# M 3 Space for Printing Clamp Part 3 3 

# M10" - 8 Conductor Shielded Cable =$0. Drill mounting hole Auto Tool Change 7 5

Crimp C onnector,Larg 20 x3

4 "Washing, Small Size and/or Low Complexity"

Auto Tool Change 9 5 Space for Printing

Unload Part 57 2 Blank weight 0.133 lbs Rotate part 90 degrees Space for Printing Wash Part 4 5

Turn End face 1- 30mm 7 2 Raw Material Req 1.239 lbs fromCo

V Magnet Cover, Starter Gen,Ste 2 

# M 0 Unload Part 5 2 Basket Size 15.75x18.5 0x25.50 inches x 2 Space for Printing

Load Part 3 3 V Housing, Starter Gen,Fro 2 

# M 3

Space for Printing Space for Printing Space for Printing Space for Printing "Aluminum Diecasting, Small Size and/or Low Space for Printing

Space for Printing

Align to Pole 5 2 Drill and Tap Hole 1-30mm 14 x6

5 Space for Printing

Stamping Press 0-60 Ton 1 0

4 Cavity Mold Space for Printing

Cut to Length 7 1 105 Plates, 0.014" thick 48 21 1 Space for Printing Space for Printing Auto Tool Change 7 5 Swage Tool 8 3 Space for Printing

Trickle Varnish 35 

# D 30 V Base Gasket, StarterGenerato 35 

# M 6 Unload Part 5 2 0.6 2 1 "Washing, Small Size and/or Low Complexity" Space for Printing Space for Printing

Press Size 60 Ton Progressive Washer Duo 400 Wash Rinse &D 1 0 Space for Printing

Space for Printing Auto Tool Change 12 5

V Magnet Asm, StarterGenerato 15 x16 

# M 8 Strip Wire Insulation 6 x4 1 Space for Printing Space for Printing

Space for Printing Space for Printing "Aluminum Diecasting, Small Size and/or Low

V Resolver Core Plate, MotorSen 2 x14 

# M 4 Part Size after stamping (16 L by 16 Space for Printing Space for Printing

Unclamp Part 6 1 TrimF l ash/Gate 5 3 Basket Size 15.75x18.5 0x25.50 inches x 2 Part Size after stamping (20 L by 20

Space for Printing

Space for Printing Space for Printing

Clamp Part 4 3 Space for Printing Space for Printing

Press 28 0 Auto Tool Change 9 5 V Bolt Tensioner 20 

# M 4 Space for Printing

Space for Printing Press Size 200 Ton Progressive

Space for Printing Blank weight 0.214 lbs Load Part 3 3 V Resolver Winding Asm,O 6 0 Press Size 25 Ton Progressive Crimping Tool 7 4

Space for Printing Space for Printing

V Resolver Core Plate, MotorSen 2 

# M 0 Space for Printing Space for Printing

Power Tool 60 4 V Sleeve, Coating, Inner 2 

# M 0 Space for Printing

Power Screw 23 x6 

# M 4 Space for Printing Space for Printing

Space for Printing Power Screw 48 x2 

# M 4

Space for Printing 83 37 3 Load Part 3 3 Basket Size 15.75x18.5 0x25.50 inches x 2

Space for Printing Space for Printing CDI 15 x5

1 V Brush Cover, StarterGenerato 41 

# M 7 Drill mntg hole Bore Hole & Chamfer 12 2 Push In Place 68 

# M 2 Space for Printing V Lock, Tensioner 3 

# M 3

121.1 43 1



# MInstall Stamped Fans to Rotor Asm Space for Printing Space for Printing

Unload Stack from Press 5 2 Flare Tube End 5 1

V Bolt, Starter Gen, M5 x 15 64 x3 

# M 6

V Nut, Starter Gen, M6 30 

# M 5 28 13 2 V Sleeve , T eflon, Hat,Larg 11 

# M 5

Batch Type Washer V Washer, Tensioner, 2 17 

# M 5 Space for Printing

First Fixture 1 0 Space for Printing V Large Bolt, Alt Bracket 3 

# M 3

Box Size 123mm L x 73mm W x 26mm H 12 Cavity Mold Space for Printing Box size of finished part 24.2Dmm x 18.5Lmm

Space for Printing "Injection Molding, Small Size and/or Low OUTER DIAMETER

Auto Tool Change 12 5 CDI 7 1 V Sleeve , Teflon Small 2 

# M 5

V Resolver Harness Asm,M 2 

# M 6 32.25" Copper Cable= $6.19,Cabl

4 Cavity Mold Washer is Diamond Impregnate d, No SlipD Spot Face 18 2

23.4 12 1

Unclamp Part 7 1 0.7 2 1 Space for Printing Space for Printing

Space for Printing



# MWind Winding Asm V Sleeve , Teflon, Large 10 

# M 5

Rotate part 90 degrees Space for Printing Space for Printing Space for Printing

Unclamp Part 6 1 4 Cavity Mold Auto Tool Change 10 5 Space for Printing

Solder Leads 9 x2 5 

# M 8 pole, 9 winds per pole, 3 phases (24 10.1 2 1 These three bolts hold the wires from the Alt 123.1 49 1

0.7 2 1 V Heat Shrink T ube, StarterGe 10 x2 

# M 7

V Shaft, Starter Gen, Rotor Asm, 2 

# M 4 V O-Ring, Tensioner 14 

# M 6

Auto Tool Change 7 5

Paint Machine 42 0 Space for Printing Space for Printing 3 Spindle Nut Runner 12 6

Solder Leads 8 x2 

# M 5 V Regulator Brush Asm. 5 x2 

# M 7 Clamp Part 11 3 Space for Printing Blank weight 0.003 lbs Auto Tool Change 12 5 V Bottom Base, Belt Tensioner 2 

# M 5

Space for Printing V Housing, Starter Gen,Fro 2 

# M 0 Power Tool 30 4 Space for Printing Space for Printing

Auto Tool Change 5 5 Press Size 25 Ton Progressive Space for Printing Basket Size 15.75x18.5 0x25.50 inches x 2 48 19 1

V Temp Sensor Asm, StarterGe 30 

# M 8 Inj Mold Machine 55-150 ton 1 0 Drill & tap 6 holes Auto Tool Change 6 5 Space for Printing 11.5 2 1 Space for Printing Cable Gland & Brackets =$0.30

Space for Printing Unload Part 5 2 Set In Place 18 x2

1

Space for Printing V Tensioner, Base 2 

# M 0

Unload Part 5 2

Clamp Part 4 3 Space for Printing Turn OD 1-

30m 24 x2

1 Space for Printing Space for Printing V Tensioner, Base 2 

# M 0 CDI 6 1 5-10 min cycle time

Mandrel and Press 1 0

CDI 4 1 Washer Duo 400 Wash Rinse &D 1 0 Space for Printing

Space for Printing

V Fan, Front, Starter Gen,Rot 2 

# M 0 Push In Place 34 

# M 2

Box Size 40mm L x 26mm W x 13mm H Space for Printing Space for Printing Rotate housing "Washing, Small Size and/or Low Complexity" Drill & Chamfer Hole 1-30mm 4 1
Unload Part 15 2

Heat Gun 11 2 Load Part 3 3 Space for Printing V Tensioner, Base Cover 2 

# M 0

ASSEMBLE & SOLDER BRUSHES Space for Printing

Tim Shaw First Fixture 1 0

Space for Printing Drill & Tap small hole

Box Size 14mm L x 14mm W x 22mm H 13.6 7 1 Space for Printing

Load Part 3 3 Rotate hsg 90 degrees "Injection Molding, Small Size and/or Low Press in Place 14 3 Batch Type Washer Load Part 3 3

14.8 2 1
First Fixture 1 0 Space for Printing Part Size after stamping (48 L by 48

239.7 78 19 Space for Printing

Regrab Wire Leads 6 3 V Bottom Base, Belt Tensioner 2 

# M 0

Space for Printing Turn end face 1- 30mm 4 2 First Fixture 1 0 "Washing, Small Size and/or Low Complexity"
Power Screw 52 x3 

# M 4

Wind Rotor 6 30 Unload Part 5 2 PULLEY MOUNT

Wire Winding Machine 1 0 Blank weight 0.287 lbs PartM anipulatio 53 3 Cable end sleeves=$0. 04, 26" Blacktape= V Alternator, HV Wire Asm. 10 

# M13

Grab Turned Piece with 2nd Chuck Load into Varnish Machine

Face End & Turn Max OD (17mm) Space for Printing 23.1 4 1 61 19 1

Drill Shaft Hole Load Part 33 3 Soldering Tool 26 4 Space for Printing

8 Cavity Mold Space for Printing Washer Duo 400 Wash Rinse &D 1 0 Auto Tool Change 5 5

V Pole, Starter Gen, RotorDeG 2 

# M 5 CDI 11 1 CDI 5 x2 1 V Sleeve , Al ternatorM ount 2 

# M 5 EC-300-AL Horizontal CNC 1 

# M 0

CNC TL-15 2 Axis TwinSpindl 1 

# M 0 Turn End Face 60-100mm 4 6

Clamp Part 9 3 Space for Printing Space for Printing V Bolt, Starter Gen, M5 x 15 70 x3 

# M 6 Space for Printing Load Part 40 3 Wash Part Medium 4 5

V Regulator Brush 2 

# M 7 Press Sleeve in Hole 27 3 Space for Printing

Part Size after stamping (80 L by10 Tim Shaw Batch Type Washer 5-10 min cycle time

Space for Printing Space for Printing Space for Printing Power Screw 5 

# M 4 APPLYGREAS 11 5

Auto Tool Change 22 5 23.4 9 1 Press Together 13 x2 

# M 3

Wash Part 4 5 Space for Printing CDI 56 1 V Sleeve , Teflon Small 3 x2 

# M 5 Space for Printing

Unload Part 36 2 First Fixture 1 0 5.7 4 2 "Aluminum Diecasting,MediumLarge Size

Inj Mold Machine 55-150 ton 1 0 Space for Printing

5-10 min cycle time

Turn End face 1- 30mm 10 2 Space for Printing

Washer Turbo Tunnel 1 0 Space for Printing V Bracket, For 3 HV Wire Clamp, 2 

# M 4

V Cover, Starter Gen, InternalRe 49 

# M 5 Stamping Press 0-60 Ton 1 0 V Retainer Clip, Belt TensionerS 2 

# M 3 Space for Printing

Space for Printing Unload Part 5 2 Turn OD Med 60 -100mm 7 3 V Starter Generator 2 

# M 5

Space for Printing SLOT

Paint Machine 45 0 1 Cavity Mold

First Fixture 1 0 Space for Printing Space for Printing V Shaft Seal, Belt TensionerS 6 

# M 6

Clamp Part 3 3 V Bracket, For 3 HV Wire Clamp, 2 

# M 0

36 14 1 Washer Duo 400 Wash Rinse &D 1 0

Space for Printing V Tensioner, Pulley Cover 2 

# M 3
Space for Printing Space for Printing

Align to Pole 7 2 8 Cavity Mold Space for Printing

Clamp Part 4 3 Wash Part 4 5 Space for Printing

Space for Printing Part Size after stamping (29 L by 29

Space for Printing Load Part 3 3 "Injection Molding,SmallM ediumSiz Auto Tool Change 5 5

Turn OD 1-

30m 10 1 Load Part 3 3 6,679 2313 483

Paint Part Small 3 3
Regrab Resolver Harness &Positi 67 8

Clamp Part 3 3 Space for Printing Space for Printing

Space for Printing Space for Printing 65.4 18 1

Fill Potting Compond 3

# M0.8 Raw Material Req 0.006 lbs fromCo

14 9 3 Space for Printing Unclamp Part 29 1 Power Screw 30 x2 

# M 4

Space for Printing Space for Printing

Space for Printing First Fixture 1 0 Raw Material Req 0.002 lbs fromCo Press Size 25 Ton & Type of Press Space for Printing Box Size 215mm L x 103mm W x 67mm H

V Cover, Starter Gen, InternalRe 2 

# M 0 

# M Includes Bar Feeder

Space for Printing Spot face 3 places 23" Blue split Convelute= $0.24

Space for Printing 74 24 1

Inj Mold Machine 200-400 Ton 1 0 Turn End Face 60-100mm 17 6 Unload Part 5 2

Space for Printing V Pulley Base Asm, StarterGe 2 

# M 3

Turn End face 1- 30mm 10 2 Load Part 3 3

Space for Printing Bore Hole 30- 60mm 8 2 First Fixture 1 0

Space for Printing 1.6 2 1 Heat Gun 11 2 Wash Part 4 5

Push In Place 25 x3 

# M 2

0.6 2 1 Part Size after stamping (65 L by 65 Remove Part 5 2 Press 1 0
Press in Place 5 3

Space for Printing 4,854.3 1777 409 Regrab the three HV cables 26 4 Space for Printing

Space for Printing Milled face 6 1

V Wire, Black, R otor, StarterGe 4

# M 7 Space for Printing Bore Hole 1- 30mm 6 1
Milled face 6 1

Bar Stock, 25mm Diam x 9mm H, 0.08 LB V Sleeve , Al ternatorM ount 2 

# M 0 Space for Printing

Space for Printing

Space for Printing V Bracket, Starter Gen,Res 2 

# M 0 Unload Part 5 2 V Lock, Tensioner Asm 4

# M 5 Drill and Tap Hole 1-30mm 22 5 27.5" Copper Cable= $4.51,Cabl

Power Tool 76 4 Bore Hole 1- 30mm 6 1 CNC Turning 4 Axis SL-30, 3"b 1 

# M 0

"Aluminum Diecasting, Medium Size and/or Wash Part 4 5

Bore Hole & Chamfer 8 2 Space for Printing
CDI 5 x2 1 Wind Stator 9 x3 30

Space for Printing Unload Part 42 2 First Fixture 1 0

V Magnet, StarterGenerato 2 

# M 5 Space for Printing

Auto Tool Change 8 5 Box Size 17mm L x 15mm W x 15mm H Space for Printing Wash Part 4 5 V Stator Asm, StarterGenerato 15 

# M 8 Unload Part 18 2 Space for Printing

Cut Piece from Bar with Parting Tool 10 7 1 Clamp Part 16 3 Auto Tool Change 25 5 "Washing, Small Size and/or Low Complexity" V Tensioner, Pulley Bolt 28 x2 

# M 6

Space for Printing Raw Material Req 0.056 lbs fromCo V Housing, Starter Gen,Fro 2 

# M 0 V bolt, Medium, Alt Bracket 6 x2 

# M 4 Space for Printing Space for Printing



# M Face End & Turn Max OD ( 6.5mm),B Reposition Cutting Tool 7 2 V Sleeve , Al ternatorM ount 21 

# M 5 Unload Part 5 2

Bore Hole & Chamfer 8 2 Space for Printing

Space for Printing Blank weight 0.177 lbs Drill Hole 30 - 60mm 13 2

Special Tool 3 0 897.5 272 25 Space for Printing V Bracket, For 3 HV Wire Clamp 28 

# M 7 Wash Part 4 5
V Bearing Retainer, Starter 6 

# M 7 V HV Wire,Whit 5 

# M 6

155.2 39 14 Space for Printing

Space for Printing Space for Printing

CDI 45 x4

1 Space for Printing

Raw Material Req 0.019 lbs fromCo Press Size 25 Ton Progressive Press 19 0 0.6 2 1

Tap Hole 5 x3 4 CDI 35 x2

1

Space for Printing PartM anipulatio 9 3 Space for Printing 6.7 4 2

EC-300-AL Horizontal CNC 1 

# M 0 Cable Gland & Brackets =$0.30

Wash

Sand-core r emoval25EZ15 1 0 Batch Type Washer First Fixture 1 0

Twist wires 17 5 Regrab Resolver Harness &Positi 73 

# M 8

CDI 10 1 Space for Printing Space for Printing V Retainer Clip, Belt TensionerS 5 

# M 6 Unload Part 5 2

Washer Duo 400 Wash Rinse &D 1 0 "Injection Molding, Small Size and/or Low V Cover, 36V Wires, Alternator 2 

# M 3

Space for Printing Grease 10 6

V Eyelet Terminal, Starter 6 x2 

# M 7 5-10 min cycle time

Clamp Part 41 3 Lock stack to mandrel 4 3 Load Part 3 3

Bore bearing pocket Turn end face 1- 30mm 5 2
Space for Printing Unclamp Part 18 1

Soldering Fixture 8 2 V Clamp, 3 HV Wires to Alt 27 

# M 5 EC-300-AL Horizontal CNC 1 

# M 0 Turn OD 1- 30m 6 1
Unclamp Part 19 1

V Pole, Starter Gen, Rotor Sand 2 

# M 0 Space for Printing Space for Printing Space for Printing

V Resolver Core Plate, StarterGe 2 x16 

# M 4 Space for Printing Space for Printing

840.5 309 44 Unclamp Part 21 1 Space for Printing

Inj Mold Machine 55-150 ton 1 0 Turn end face 1- 30mm 14 2

Space for Printing Space for Printing

Part Size after stamping (0.95" Diax Wire Twisting Tool 23 0

Space for Printing Space for Printing Space for Printing

Space for Printing First Fixture 1 0 Space for Printing

Turn end face 1- 30mm 3 2 Space for Printing
Box Size 115mm L x 70mm W x 40mm H
Space for Printing Wash Part 4 5
Space for Printing
Position Part 5 1 Mill mntg hole surface Batch Type Washer Space for Printing

Load Part 3 3 Unload Part 5 2

V Slipring Base, Starter Gen,Rot 2 

# M 0 Space for Printing

10 Cavity Mold

Space for Printing 61 24 1 72 25 1 V Sleeve, Shaft, Belt Tensioner 3

# M 3 Space for Printing 5-10 min cycle time

Space for Printing

PartM anipulatio 18 3 Space for Printing

Press in Place 9 3 Space for Printing Space for Printing

Stamping Press 0-60 Ton 1 0 Clamp Part 8 3 TENSIONE R HOLE Space for Printing

Unload Part 7 2 Blank weight 0.224lbs

Press Size 25 Ton & Type of Press Space for Printing Hand Tool 34 3

Space for Printing Space for Printing

V Bracket, Alternator 2 

# M 0

Reposition Cutting Tool 4 2 Raw Material Req 0.041 lbs fromCo 0.6 2 1 Space for Printing

Turn OD 1-

30m 17 x2

1 Space for Printing Space for Printing

Drill bolt hole Set In Place 6 x2 1 V Pulley Base Asm, StarterGe 3 

# M 5 Power Screw 7

# M 4

CDI 15 x5

1 Assumed 3 moves for 4 fixed positions V Wire, Motor Sensor, Starter 4 x4 

# M 2
Space for Printing Load Part 3 3

Space for Printing Outer Face Load Part 3 3 Space for Printing

Space for Printing Auto Tool Change 9 5

V Fan, Front, Starter Gen,Rot 7

# M 7 Press Size 200 Ton Progressive
Space for Printing Space for Printing Apply Label 32 

# M 3

Space for Printing Space for Printing Space for Printing

Press in Place 10 x2

3 Unclamp Part 6 1

V Bearing Retainer, Starter 2 

# M 5 CDI 10 1

Part Size after stamping (5 L by 47 Wb Spot Face Small 1-30mm 11 x2

1

Space for Printing V Lock, Tensioner 2 

# M 5

Auto Tool Change 13 5 CDI 12 1 PAINT

Load Part 3 3 Space for Printing

Space for Printing Space for Printing Space for Printing

V Housing, Starter Gen,Fro 2 

# M 0 Power Screw 31 

# M 4

Mill inside term block mntg surfaces

V Fan, Rear, Starter Gen,Rot 2 

# M 0 CNC Turning 1.75" Bar 2 Axis Space for Printing

Space for Printing Power Tool 9 4 "CNC Horz Mach, Auto Sml Size and/or Low V Bolt, Cover, Alternator Wires 17 x4 

# M 7 V Cover Asm, 36V Wires,Alter 16 

# M 9

CNC Turning 2 Axis SL-30, 3"b 1 

# M 0 Space for Printing

Turn Threads 23 2 Spot Face 10 2

Space for Printing 1.7 2 1 Basket Size 15.75x18.5 0x25.50 inches x 2 Space for Printing

Power Screw 30 x4 

# M 4

Space for Printing Space for Printing V Top Base, Belt Tensioner 3

# M 5 Drill and Tap Hole 1-30mm 26 5 Space for Printing

Auto insert 48 closeout insulators Set In Place 9 x4 1

37.7 14 3 Hand Tool 34 3 First Fixture 1 0 V Sleeve , T eflon, BeltT ens 2 

# M 3
V Bearing Retainer, Starter 2 

# M 0
Space for Printing Space for Printing Space for Printing

Load Part 3 3 5-10 min cycle time Space for Printing

Set In Place 4 1 "Aluminum Diecasting, Small Size and/or Low

Press Size 60 Ton Progressive Unclamp Part 11 1 Space for

Printing

Space for Printing

Reposition Cutting Tool 25 x2

2 Bore Hole 60- 100mm 13 3 V Sleeve , Teflon Small 2 

# M 0 Auto Tool Change 9 5

Machine OD of unused area 32 4 Regrab 3 Wire Leads 16 x3

5 Space for Printing Space for Printing

V Fan, Rear, Starter Gen,Rot 2 

# M 7 Remove Part 19 2 V Tensioner, Base Cover 2 

# M 5 Space for Printing

220.5 64 19 Drill Hole 1- 30mm 17 1 0.4 2 1

Crimping Tool 21 4 Space for Printing
Space for Printing

Solder Leads 19 x2

5

PartM anipulatio 5 3 Potting Station 1 0 First Fixture 1 0

V Bolt, Starter Gen, M5 x 15 50 x3 

# M 6 Unclamp Part 11 1 Washer Duo 400 Wash Rinse &D 1 0 Auto Tool Change 23 5 0.6 2 1 Space for Printing

Space for Printing Pallet Size 300 mm square, 550 lb Capacity 

# M 12 poles, 174 winds per pole, 4 groups
Space for Printing Load Part 3 3 Space for Printing

Space for Printing Insert Molded V Bracket, Starter Gen,Res 63 

# M 7 Space for Printing

Drill & tap 8 holes Blank weight 0.003 lbs

Press in Place 13 3 Space for Printing Space for Printing

Apply Paint 43 15 Space for Printing Space for Printing Space for Printing

Space for Printing

Turn End face 1- 30mm 3 2 V Resolver Winding Asm,Sti 2 

# M 5 Space for Printing

Space for Printing Bore Hole 1- 30mm 13 1 Drill & Chamfer Hole 1-30mm 8 1

Wire Winding Machine 8 0 Space for Printing

Inner Face 1 Cavity Mold 0.6 2 1

Blank weight 0.286 lbs Space for Printing 

# MInstall Slipring & Connector Unclamp Part 17 1 5-10 min cycle time

Auto Tool Change 11 5
Spot Face Small 1-30mm 12 x2

1 Wind Sensor 5 x4 30 Load Part 3 3 Space for Printing

Space for Printing Batch Type Washer Load Part 3 3 Raw Material Req 0.267 lbs fromCo

PartM anipulatio 40 3 Space for Printing

CNC Turning 2 Axis SL-10,1.75 1 

# M 0 Space for Printing CENTER HOLE 56 23 1

Box Size 33mm L x 14mm W x 11mm H Space for Printing

V Slipring Base, Starter Gen,Rot 8 x2 

# M 5 Space for Printing Space for Printing Space for Printing

Space for Printing

Cut slot 6 1 Mandrel and Press 1 0



# MKnurl Splines for Slip Ring Asm 

# M 7 - 0.10" Male Blade Terminals = $0.105 V Bearing, Starter Gen,Rot 26 

# M 5 Grease 5 6

Stamped Part Size (1.5" L x 1.5" W x0.0 Space for Printing

Trim Press 1 0 Basket Size 15.75x18.5 0x25.50 inches x 2

Mill mounting surface Insulator Sleeve, Regrab 23 x2 

# M 7

Stamping Press 0-60 Ton 1 0 Space for Printing V Rotor & Core Asm, OD Turn & 2 0 CNC Turning 11" Odd Form 4 axis AutoL Unload Part 39 2 V Sleeve BearingOvermol 3 3 V Housing, Starter Gen,Fro 2 

# M 3 0.8 2 1 Basket Size 15.75x18.5 0x25.50 inches x 2 Part Size after stamping (18 L by 18 14.7 7 1

Space for Printing Apply Tape 4 3

Space for Printing Wash
14 Plates, 0.020" thick

V Pole, Starter Gen, RotorM ach 2 

# M 3 Inj Mold Machine 55-150 ton 1 0 V Sleeve , Teflon, Large 2 

# M 0

Spot Welder 9 0 Load Part 43 3 Space for Printing

Space for Printing Washer Duo 400 Wash Rinse &D 1 0

Unload Part 44 2 Space for Printing Space for Printing

V Top Base, Belt Tensioner 2 

# M 0

Bore Hole 100- 150mm dia 7 4 Power Tool 51 4 Power Screw 72 x3 

# M 4 Space for Printing Stamping Press 0-60 Ton 1 0
Space for Printing Space for Printing

Turn End face 1- 30mm 15 2 Power Tool 21 4 Space for Printing

V Bearing Spacer, Starter 3 

# M 5 Space for Printing

Flip housing 90 degrees Box Size 203.2mm L x 165.1mm W x114.3m Space for Printing Unclamp Part 29 1 Washer Turbo Tunnel 1 0



# M Cut 2 Large Grooves for Wire Relief Wash Part 4 5

Stamping Press 0-60 Ton 1 0 Space for Printing

V Anti-Crush Sleeve PEB mid 5 x3 

# M 0 First Fixture 1 0 Press Size 25 Ton & Type of Press Electroplating Equipment 1 

# M 0

Space for Printing Space for Printing

Space for Printing Space for Printing

Power Screw 77 x2 

# M 4 Clamp Part 3 3

Space for Printing SHAFT HOLE Space for Printing

Space for Printing Space for Printing EC-300-AL Horizontal CNC 1 

# M 0 V Internal Regulator Asm, 2 

# M 0 NEEDS UPDATED Space for Printing

Space for Printing Unclamp Part 9 1 Space for Printing

Unclamp Part 14 1

Space for Printing Lock stack to mandrel 4 3 5,214.8 1857 433

Drill and Tap Hole 1-30mm 17 5 Zinc Plating, Batched Processed

0.7 2 1 Unclamp Part 27 1 Load Part 3 3 Part Size after stamping (75 L by 19

V Housing, Starter Gen,Rea 2 

# M 0 Tim Shaw Regrab Wire Eyelet & Thread 18 x2 

# M 9

Space for Printing V T ensioner,Bel 19 

# M 8 Space for Printing Space for Printing

Auto Tool Change 13 5
Clamp Part 19 3 Auto Tool Change 9 5
V Sleeve , T eflon, BeltT ens 2 

# M 0 Pallet Size 300 mm square, 550 lb Capacity

CDI 18 1 88 40 1 First Fixture 1 0 Milled face 21 1 Washer Duo 400 Wash Rinse &D 1 0

V Magnet Cover, Starter Gen,Sta 3 

# M10 59 20 1

Raw Material Req .769 lbs fromCo Auto Tool Change 13 5

Clamp Part 4 3

Unclamp Part 13 1 Unclamp Part 56 1 Washer Med Batch specialno 1 0 End Mill Slot Cut 17 1

Crimp Connector 8 x2 3 Space for Printing

1 4 3 V Winding Bobbin, Starter 2 

# M 3 Mill bolt hole surface

Wash Part 4 5 

# M Heat Shrink Tube Special Tool 6 0 CENTER HOLE OPPOSITE

Unload Part 16 2 CDI 16 x7

1 

# MWire Grommet = $0.37 Auto Tool Change 17 5

V Cover, Starter Gen, InternalRe 2 0 Part Size after stamping (5.75" Diax 16.7 2 1



# M Turn 2nd OD (6mm), Bevel OD, TurnT hrea Press Size 25 Ton & Type of Press

Mill Face 4 2 Batch Type Washer 143 32 1 CDI 20 1

Unclamp Part 7 1 Space for Printing Part Size after stamping (12 L by 87 Space for Printing V Retaining Bracket, 36VWir 21 

# M 7 Space for Printing
Space for Printing

Space for Printing Paint Line 1 0

Space for Printing Turn OD C ontouredsurfa 9 5 Space for Printing Unload Part 5 2

CNC Turning 11" Odd Form 4 axis AutoL Bar stock weight 0.15 lbs. Washer Duo 400 Wash Rinse &D 1 0

First Fixture 1 0 V Washer, T ensioner,C ove 2 

# M 0

Space for Printing Space for Printing

Load Part 36 3 V Insulator String, StarterG 31 x16 

# M14 Space for Printing Space for Printing

"Mold Making - Sand C asting,Sm V Sleeve , T eflon, Hat,Larg 2 

# M 0 V Rubber Insert, Under Cover 14 x2 

# M 8 Space for Printing Power Screw 31 x2 

# M 4

Space for Printing CDI 11 1

Space for Printing Clamp Part 20 3 Auto Tool Change 5 5



# M 5.5"x0.5" D Braided Cover = $0.046 Space for Printing Space for Printing

Tim Shaw Position Part 3 1 Blank weight 0.013 lbs Space for Printing Space for Printing

Space for Printing V Terminal, Starter Gen,Stat 18 x3 

# M 5 Space for Printing

Space for Printing Wire Winding Machine 5 0 Cut Groove sml 29 x2

2 PartM anipulatio 14 3

Space for Printing Inj Mold Machine 55-150 ton 1 0

Clamp Part 3 3 Unload Part 5 2

Space for Printing Space for Printing Twist wires 8 x2 5 Space for Printing

Space for Printing

Space for Printing Space for Printing Push In Place 29 2

Press 12 0 Space for Printing

58.1 26 2 Space for Printing

"Injection Molding, Small Size and/or Low V Lock, Tensioner 2 

# M 0 Unclamp Part 14 1 Space for Printing

Space for Printing Stamped Part Size (0.76" H x 0.67" W x0. V Sleeve, Coating, Inner 2 

# M 3

Clamp Part 15 3 V Tensioner, Pulley 2 

# M 3

Space for Printing 

# M Install Temp Sensor

Align Wire Leads 7 5 Trim Space for Printing

Auto Tool Change 6 5 Space for Printing

Raw Material Req1.282 lbs fromCo Space for Printing

Knurl OD 19 2 Space for Printing

V Bracket, Alternator 2 

# M 0 Batch Type Washer Space for Printing

Space for Printing Wire Insulation Stripper 3 0 Bore Hole 1- 30mm 10 1

V Insulator Sleeve, Starter 17 x3 

# M 5 Press Together 6 x9 3 Space for Printing

Twist wires 7 5 2 Spindle Nut Runner 29 6

Spot Face Small 1-30mm 34 x3

1 Space for Printing

Space for Printing V Cover, 36V Wires,Al ternator 2 

# M 3 Space for Printing

Rotate housing

Space for Printing 3.1 2 1 Space for Printing
CDI 8 1 Trickle Varnish 38 

# D 30

Auto Tool Change 6 5 

# MInstall Stamped Covers onto Magnets V Heat Shrink T ube, WeatherP 20 x2 

# M 7 Space for Printing

Space for Printing Space for Printing Wash Part 4 5
5-10 min cycle time

Space for Printing Space for Printing Space for Printing Load Part 37 3 Varnish Machine 34 0 Bore stator dia.

V Winding Asm, StarterGenerato 4

# M? 12 V Bracket, Starter Gen,Ele 74 

# M 7 0.6 2 1 Space for Printing Washer Duo 400 Wash Rinse &D 1 0

Space for Printing TENSIONE R HOLE Turn end face 1- 30mm 4 2

10 Cavity Mold

Unload Part 12 2 Auto Tool Change 14 5

Washer Duo 400 Wash Rinse &D 1 0 Wash Part 4 5

Space for Printing Press Together 13 

# M 3

0.6 2 1 Auto Tool Change 19 5

Drill and Tap Hole 1-30mm 7 x2 5 207.4 58 18 23.4 4 1 Space for Printing

Space for Printing Space for Printing Drill and Tap Hole 1-30mm 8 5

Clamp Part 20 3 Space for Printing Turn OD 30- 60mm 28 2

Space for Printing Power Tool 23 4 V Bolt, Small, Alt Bracket 7

# M 4 Space for Printing

Drill 6 holes Space for Printing

Wire Stitch - Bonding 5 x6 

# M0.3 Unclamp Part

6 1

Space for Printing Spin Balance 12 10 

# M Includes Bar Feeder

16 Plates, 0.020" thick V HV Wire, Red 4

# M 6

V Cover, Starter Gen, InternalRe 2 

# M 3 Auto Tool Change 49 5 Insertion Tool 4 0

Unclamp Part 17 1 Space for Printing

Auto Tool Change 33 5 Space for Printing 13.6 7 1

Twist wires 25 5 Space for Printing V Washer, Tensioner, 1 16 

# M 5

Space for Printing

Unload Part 14 2 Space for Printing

Space for Printing Space for Printing Bore & chamfer bearing pocket V Insert Pulley Asm, StarterGe 2 

# M 5

Cut slot 6 1 Solder terminals in place 24 5 Power Tool 31 4 Space for Printing Glue in Place 7 2 Mill hole face Space for Printing Space for Printing Space for Printing

Align to Housing 16 2 Paint Oven Cure 6 60

CDI 5 1 1,242.6 420 56
Auto Tool Change 14 5 Auto Tool Change 12 5 Press Size 60 Ton & Type of Press

V Base, Slipring C onnector,Start 4

# M 0 Auto Tool Change 20 5


# M Includes Bar Feeder Wash Part 4 5

Unclamp Part 15 1 V Pole, Starter Gen, Rotor Asm 3 

# M 3 First Fixture 1 0 Space for Printing Press in Place 20 3 "Washing, Small Size and/or Low Complexity" Drill & Chamfer Hole 1-30mm 10 1

Space for Printing

Auto Tool Change 6 5 PartM anipulatio 15 3



# M Overmold Harness & Laminates Part Size after stamping (14 L by 14

V Stator Core Plate, StarterGe 2 

# M 0 Drill Hole 1- 30mm 14 x6

1 Space for Printing Drill & Chamfer Hole 30-60mm 23 2 V Bolt, Starter Gen, M6 x 18 28 x4 

# M 6 Drill & Chamfer Hole 1-30mm 4 1


# MInstall 3 terminals

Turn Threads 12 2 Space for Printing

Raw Material Req 0.027 lbs fromCo V Nut, Starter Gen, Pulley 5 

# M 6

3.2 2 1
Spot face 2 places Space for Printing 10 Cavity Mold

Spot face 5 places Press Sleeve in Hole 25 3

V Duckbill Breather, Starter 54 

# M 9 Space for Printing

Space for Printing WEIGHT W/O BRASS INSERTS

V Wire, Rotor, Starter Gen 3 

# M 2 Turn End face 1- 30mm 11 2 Space for Printing Space for Printing 99 38 3

Space for Printing Space for Printing

Paint Stator ID & Leads Bore Hole 1- 30mm 6 1 Space for Printing

Space for Printing Space for Printing Space for Printing Load Part 3 3 Batch Type Washer

Space for Printing Set In Place 4 1 Space for Printing 11.2 7 1 Power Tool 6 4

Press Size 25 Ton Progressive 0.6 2 1 CDI 27 1 Spot face 2 mntg holes Space for Printing

V Cover Asm, Starter Gen,Res 2 

# M 5 Press 1 0 Crush Sleeve Installation Basket Size 15.75x18.5 0x25.50 inches x 2 Load Part 3 3 V Washer, Starter Gen,Pull 3 

# M 3



# M Paint Rotor OD & Leads Space for Printing Space for Printing

Space for Printing Space for Printing V Tensioner, Pulley Asm 25 x2 

# M 5

Space for Printing Space for Printing Space for Printing

4 Cavity Mold Load Stator Plate Stack onM 3 3

V Slipring Asm, Starter Gen,Rot 10 

# M 5 V Belt Tensioner Spring Asm. 23 

# M 8

Space for Printing 10 Cavity Mold Overmolded Part Stamping Press 0-60 Ton 1 0 Unclamp Part 13 1 Space for Printing

0 0 0 Load Part 3 3

Auto Tool Change 46 5 Space for Printing V Housing, Starter Gen,Rea 2 

# M 0
Space for Printing Space for Printing Space for Printing V Shaft, Belt Tensioner 3

# M 3 Raw Material Req 0.01 lbs fromCo Bar stock weight 0.4 lbs.

V Pole, Starter Gen, RotorWas 2 

# M 3 Space for Printing

Wire Bonding Fixed Station 1 0 Space for Printing 1 Cavity Mold

Load Part 3 3 Auto Tool Change 5 5 TRIM Press Size 25 Ton & Type of Press V Bottom Base, Belt Tensioner 2 

# M 5
Auto Tool Change 7 5 Space for Printing

Auto Tool Change 9 5 Unclamp Part 18 1 V Tensioner, Pulley Bearing 3 

# M 5

CDI 38 x5

1

Space for Printing Spot Face Small 1-30mm 42 x2

1

Space for Printing Raw Material Req 0.005 lbs fromCo Space for Printing Load Part 3 3
Space for Printing

Inj Mold Machine 200-400 Ton 1 0 Turn OD 1- 30m 5 1 Space for Printing Space for Printing Space for Printing Washer Duo 400 Wash Rinse &D 1 0

Space for Printing Space for Printing

1 4 3 Stamping Press 0-60 Ton 1 0 36.7 12 3

Set In Place 4 x2 1

Clamp Part 9 3 Space for Printing

Press 9 0 Unload Part 39 2 Space for Printing Batch Type Washer

Drill and Tap Hole 30-60mm 19 6 Space for Printing

Mill Face 4 2 V Top Base, Belt Tensioner 2 

# M 0

Verify Balancing PartM anipulatio 23 3

Cut Groove sml 6 x2 2 "CNC Horz Mach, Auto Sml Size and/or Low Space for Printing Clamp Part 3 3
Mill Face 11 2

Load Part 3 3 Press Size 25 Ton Progressive Press in Place 9 3 12 Cavity Mold Load Part 3 3 Paint Part Small 4 3

V Bearing Retainer, Starter 27 

# M 5 Space for Printing Space for Printing Power Tool 30 4 EC-300-ML Horizontal CNC 1 

# M 0
Space for Printing

Space for Printing Cutting Wire 11 x2

1 Space for Printing

Press 12 0 3 Spindle Nut Runner 8 6 Power Screw 13 

# M 4

Die Casting 1000-1800 ton 1 0 Spin Balance 7 10 Strip Wire Insulation 4 x4 1


# M Cut 1 Small Keyway Groove Space for Printing

V Cover, Starter Gen, InternalRe 2 

# M 0 Auto Tool Change 36 5 Space for Printing

Washer Turbo Tunnel 1 0 V Washer, T ensioner,C ove 2 

# M 6

Drill & Tap 2 holes

V Winding Bobbin, Starter 2 

# M 0 Space for Printing First Fixture 1 0

V Bearing Retainer, Starter 2 

# M 0 V Pole, Starter Gen, RotorWas 2 

# M 3 V Bolt, Clamp 3 HV wires 29 

# M 3

Unload Part 5 2 

# M Includes Bar Feeder

CNC Turning 4 Axis SL-20, Odd 1 

# M 0 

# M Strip, Twist & Solder 9 Common StatorLead Space for Printing

Part Size after stamping (1.3"L x0.3 Power Tool 16 4

V Brush Cover, StarterGenerato 2 

# M 0 Back Face

Clamp Part 54 3

PartM anipulatio 8 3 V Pole, Starter Gen, Rotor Sand 2 

# M 3 Align Wire Leads 11 5 Space for Printing 109.1 44 1

V Pole, Starter Gen, RotorEner 3 

# M 0 Space for Printing Space for Printing Batch Type Washer
Washer Duo 400 Wash Rinse &D 1 0
Tim Shaw Load Part 3 3 Space for Printing

Space for Printing Drill Hole 30 - 60mm 23 2

Space for Printing Space for Printing

V Pole, Starter Gen, RotorDeG 2 

# M 5 Unclamp Part 10 1 V Bolt, Alternator to bracket, Long 15 x2 

# M 6

111.1 39 1

Bore & chamfer stator dia. Space for Printing Unload Part 5 2 CNC Turning 2 Axis SL-10,1.75 1 

# M 0

Drill mntg hole Turn I/D 30-60 mm 18 1

Crimping Tool 15 4 122 34 1

Space for Printing 13.6 7 1
Space for Printing Space for Printing

Space for Printing PartM anipulatio 12 3

Space for Printing

Balancing Operation Space for Printing

Space for Printing EC-300-AL Horizontal CNC 1 

# M 0 Space for Printing

Space for Printing Space for Printing Clamp Part 4 3

Unload Part 5 2 Space for Printing

Space for Printing

Space for Printing V Sleeve , T eflon, BeltT ens 4

# M 6 PartM anipulatio 12 3 Space for Printing 18" Move 25 2

Unload Part 28 2 Load Part 3 3

Soldering Tool 23 4 Load Part 3 3

Space for Printing Space for Printing 70 32 3 

# M 2, 1"x3/8" Adhesive Heat Shrink Tubes =$0. "Injection Molding, Small Size and/or Low

Soldering Tool 17 4 V Thermocouple, Starter Gen,Stat 15 

# M 8 Space for Printing Space for Printing Space for Printing V Sleeve, Coating, Spring 2 

# M 0

Box Size 70mm L x 34mm W x 34mm H
0.6 2 1 V Bracket, Starter Gen,Ele 2 

# M 0

Raw Material Req 0.013 lbs fromCo Unload Part 14 2 Space for Printing Space for Printing Space for Printing

Space for Printing Stamping Press 0-60 Ton 1 0 Space for Printing Space for Printing

Space for Printing Space for Printing V Tensioner, Base 2 

# M 3 Space for Printing

Trim Press 1 0 Drill & tap 6 holes

Space for Printing 

# M Crimp & Solder Leads Space for Printing Space for Printing

"CNC Horz Mach, Auto Sml Size and/or Low Stamping Press 0-60 Ton 1 0

Unload Part 20 2
V Resolver Winding Asm,M 2 

# M 5 4 Spindle Nut Runner 18 6

Space for Printing CUT BELT GROVES Stamping Press 60-200 Ton 1 0 5-10 min cycle time

V Winding to SlipringC onnect 6 

# M 4
Unload Part 7 2 Space for Printing Space for Printing

Turn OD 1- 30m 8 1 Press Size 25 Ton & Type of Press Space for Printing

Space for Printing CNC Turning 3" Bar 2 Axis



# M Turn OD & Bevel for Threaded End(16mm Align & Clamp 3 3 Space for Printing Solder Leads 27 5

Space for Printing Unload Part 7 2 Load Part 3 3 Space for Printing Mill housing surface Push In Place 36 

# M 2 V Temp Sensor Wire, StarterGe 2 x2 

# M 3 Bore Hole 1- 30mm 10 1 Space for Printing

Space for Printing Space for Printing

Finished Part, 16.3mm Diam x8.4 Blank weight 0.033 lbs

Auto Tool Change 4 5 V Bottom Base, Belt Tensioner 2 

# M 5 Inj Mold Machine 55-150 ton 1 0 V Bottom Base, Belt Tensioner 4

# M 5 Load Part 3 3 Space for Printing

V Fan, Rear, Starter Gen,Rot 19 

# M 0 Space for Printing Auto Tool Change 16 5 Cable end sleeves=$0. 04, 26" Blacktape=

Regrab Resolver H arnessC onnec 78 

# M 9 Paint Line 1 0

Space for Printing Flip housing 90 degrees Inj Mold Machine 55-150 ton 1 0 Space for Printing

Unload Part 25 2 V Bolt, Starter Gen, M5 x 15 38 x3 

# M 6 BACK FACE

Spot Welder 1 0 V Thermocouple Leads, StarterG 2 

# M 4 Auto Tool Change 6 5 Space for Printing Space for Printing Slide intoPositio 4 1 Space for Printing Space for Printing

Space for Printing Wash Part 4 5 Space for Printing

V Slipring, Starter Gen,Rot 2 

# M 0 Unload Part 5 2

Wash Part Medium 4 5 Press 4 0 Turn End Face 60-100mm 16 6

13.8 4 2
Regrab Winding & Slipring Lead 20 11 Space for Printing

Space for Printing PartM anipulatio 7 3

Spot Weld 4 x6 3 

# M Assemble Magnets to Poles Space for Printing

Clamp Part 31 3
Space for Printing Space for Printing V Nut, Starter Gen, M5 59 

# M 6 Power Screw 17 x2 

# M 4

Load Part 3 3 "CNC Mach, Auto Sml Size and/or Low Space for Printing Space for Printing

Heat shrink tube 12 5

Inner Face Unload Part 5 2
Mill Face 4 2 Space for Printing Space for Printing

16.7 6 2 Unclamp Part 15 1

CDI 5 1 Wire Insulation Stripper 21 0 Blank weight 0.009 lbs

Lock stack to mandrel 4 3 27.7 11 2 Space for Printing

PartM anipulatio 25 3 Box size of finished part 29Dmm x 70Lmm V Cover Asm, Starter Gen,Res 69 

# M 5 Washer Duo 400 Wash Rinse &D 1 0

Power Tool 39 4 V Retaining Bracket, 36VWir 2 

# M 0

Space for Printing V Tensioner, Base Cover 2 

# M 0

Space for Printing 18.1 4 1 Crimping Tool 19 4

Turn OD Med 60 -100mm 5 3 V Tensioner, Pulley 2 

# M 3

Raw Material Req 1.717 lbs fromCo Press Size 60 Ton Progressive 

# MInstall Insulator Sleeve Over Solder Drill and Tap Hole 1-30mm 21 5 Space for Printing Space for Printing Space for Printing

Crimp Connector 16 3 Space for Printing

Box Size 121mm L x 82mm W x 45mm H Inj Mold Machine 200-400 Ton 1 0 V Bolt, HV Wire to Alternator 7 x3 

# M 5

Space for Printing Auto Tool Change 30 5 Space for Printing

PartM anipulatio 19 3 CDI 13 1

0.7 2 1 Space for Printing Space for Printing Space for Printing Unload Part 30 2 Paint Oven Cure 6 60

Milled face 27 x4

1

Test Rotor Assembly Space for Printing Space for Printing

Space for Printing 

# M Swedge Poles at Shaft via Small Area Wash Part 4 5

Space for Printing V Bracket, Alternator 2 

# M 9 Space for Printing OUTER DIAMETER
Space for Printing Space for Printing
Space for Printing V Bolt, Starter Gen, M4 x 8 46 x2 

# M 7 Space for Printing

Unload Part 5 2 Reposition Cutting Tool 9 2 "CNC Horz Mach, Auto Sml Size and/or Low

Space for Printing 

# M 129 feet - 14 gauge (0.066") varnishedc

Auto Tool Change 18 5 Space for Printing

102 45 1 

# M 475 feet - 20 gauge (0.030") varnishedc Space for Printing V Sleeve , T eflon, Hat,Larg 2 

# M 5

V Shaft, Starter Gen, Rotor Asm, 2 

# M 0 Clamp Part 3 3

Space for Printing First Fixture 1 0 Apply Tape 14 3 Basket Size 15.75x18.5 0x25.50 inches x 2 Die Casting 0 - 500 ton 1 0 Space for Printing Space for Printing Space for Printing First Fixture 1 0 Space for Printing 

# V Generator/Alternator

1-1