Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

477 Valmont 5
EIA Facility Code Facility Name Boiler ID

477 Valmont 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 3-Feb-10 170.17 KPPH N/A

Day 2 4-Feb-10 164.50 KPPH N/A

Day 3 5-Feb-10 151.67 KPPH N/A

Day 4 6-Feb-10 146.83 KPPH N/A

Day 5 7-Feb-10 148.13 KPPH N/A

Day 6 8-Feb-10 146.88 KPPH N/A

Day 7 9-Feb-10 121.13 KPPH N/A

Day 8 10-Feb-10 - KPPH N/A

Day 9 11-Feb-10 - KPPH N/A

Day 10 12-Feb-10 - KPPH N/A

Day 11 13-Feb-10 - KPPH N/A

Day 12 14-Feb-10 - KPPH N/A

Day 13 15-Feb-10 130.75 KPPH N/A

Day 14 16-Feb-10 167.58 KPPH N/A

Day 15 17-Feb-10 154.83 KPPH N/A

Day 16 18-Feb-10 157.88 KPPH N/A

Day 17 19-Feb-10 164.42 KPPH N/A

Day 18 20-Feb-10 168.92 KPPH N/A

Day 19 21-Feb-10 167.88 KPPH N/A

Day 20 22-Feb-10 174.50 KPPH N/A

Day 21 23-Feb-10 169.96 KPPH N/A

Day 22 24-Feb-10 166.71 KPPH N/A

Day 23 25-Feb-10 157.79 KPPH N/A

Day 24 26-Feb-10 155.67 KPPH N/A

Day 25 27-Feb-10 166.75 KPPH N/A

Day 26 28-Feb-10 160.13 KPPH N/A

Day 27 1-Mar-10 163.25 KPPH N/A

Day 28 2-Mar-10 165.21 KPPH N/A

Day 29 3-Mar-10 163.42 KPPH N/A

Day 30 4-Mar-10 159.50 KPPH N/A
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A

N/A N/A N/A
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

 2,092.06 1,294.04

2,011.62 1,235.67

1,792.78 1,113.54

1,744.74 1,074.42

1,744.04 1,073.08

1,733.98 1,073.79

1,786.62 886.88

N/A -

N/A -

N/A -

N/A -

 40.60 2.38

 1,615.89 1,029.83

2,023.05 1,287.33

1,889.23 1,195.46

1,921.81 1,220.46

2,033.73 1,286.08

2,016.25 1,287.79

1,961.18 1,258.75

2,032.18 1,301.75

1,992.56 1,279.75

1,973.33 1,264.71

1,900.40 1,210.42

1,864.01 1,202.33

2,019.27 1,295.58

1,930.26 1,241.29

1,994.86 1,275.46

2,062.57 1,312.42

2,065.12 1,311.75

1,996.02 1,263.79
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

 180.05 191.74

171.59 183.92

153.93 163.57

149.44 159.54

149.19 159.25

148.18 159.21

120.63 164.47

 (2.18) N/A

(1.74) N/A

(1.65) N/A

(1.74) N/A

(2.09) -

 138.03 151.98

180.10 191.21

166.72 178.76

170.90 181.44

179.50 191.10

179.85 191.06

175.60 186.61

182.37 193.71

178.41 189.02

176.24 188.04

168.05 179.37

167.33 177.36

180.60 192.08

172.88 183.03

176.67 188.31

182.68 194.08

182.66 194.15

175.69 187.50
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

 480,905.94 1.63

464801.404 1.50

 416,872.20 1.22

404,065.28 1.13

403,556.07 1.16

402,338.12 1.12

413,411.79 1.01

N/A 0.02

N/A (0.01)

N/A (0.01)

N/A (0.01)

 172,941.69 0.05

389,825.41 1.10

459,349.74 1.48

430,465.04 1.31

438,143.94 1.38

462,573.98 1.49

464,157.54 1.50

452,329.23 1.45

467,868.19 1.53

456,805.56 1.50

453,514.90 1.50

437,981.15 1.37

430,595.53 1.33

466,752.31 1.53

447,648.71 1.44

457,543.49 1.49

473,204.57 1.58

475,347.00 1.60

459,008.53 1.51
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

 143.42 N/A N/A

130.72 N/A N/A

118.55 N/A N/A

111.80 N/A N/A

111.07 N/A N/A

 96.44 N/A N/A

78.62 N/A N/A

 (0.04) N/A N/A

(0.02) N/A N/A

(0.00) N/A N/A

(0.01) N/A N/A

 0.04 N/A N/A

 74.93 N/A N/A

 120.01 N/A N/A

109.62 N/A N/A

111.23 N/A N/A

114.30 N/A N/A

109.86 N/A N/A

 99.63 N/A N/A

 105.42 N/A N/A

111.07 N/A N/A

117.88 N/A N/A

106.18 N/A N/A

101.05 N/A N/A

122.97 N/A N/A

114.15 N/A N/A

119.71 N/A N/A

127.51 N/A N/A

129.95 N/A N/A

123.01 N/A N/A
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)

N/A 171.58

N/A 170.95

N/A 169.18

N/A 168.50

N/A 168.32

N/A 169.79

N/A 168.82

N/A 102.43

N/A 65.98

N/A 59.20

N/A 58.50

N/A 65.25

N/A 163.52

N/A 173.58

N/A 173.59

N/A 173.48

N/A 174.64

N/A 175.24

N/A 174.66

N/A 175.71

N/A 175.41

N/A 175.72

N/A 176.67

N/A 177.54

N/A 175.67

N/A 173.85

N/A 174.09

N/A 174.92

N/A 175.22

N/A 175.52
BASED ON LAST FULL LOAD RATA

Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

 6.08 13.05 10.6

6.16 12.98 10.6

6.26 12.90 10.6

6.19 12.95 10.6

6.18 12.96 10.6

6.22 12.92 10.6

6.18 12.96 10.6

N/A N/A 10.6

N/A N/A 10.6

N/A N/A 10.6

N/A N/A 10.6

 20.10 0.71 10.6

 7.83 11.51 10.6

5.90 13.21 10.6

5.96 13.15 10.6

5.97 13.15 10.6

5.92 13.19 10.6

6.10 13.03 10.6

6.13 13.00 10.6

6.10 13.03 10.6

6.04 13.08 10.6

6.08 13.05 10.6

6.14 13.00 10.6

6.17 12.97 10.6

6.16 12.98 10.6

6.22 12.93 10.6

6.05 13.08 10.6

6.05 13.08 10.6

6.10 13.03 10.6

6.09 13.04 10.6
L LOAD RATA
EIA Facility Code Facility Name Boiler ID

477 Valmont 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

477 Valmont 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

477 Valmont 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)