Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 4
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 4

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 4

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 4

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

1363 Cane Run 4

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 5/2/2010 77.814 1000 pounds per hour

Day 2 5/3/2010 135.715 1000 pounds per hour

Day 3 5/4/2010 128.279 1000 pounds per hour

Day 4 5/5/2010 136.115 1000 pounds per hour

Day 5 5/6/2010 135.999 1000 pounds per hour

Day 6 5/7/2010 131.348 1000 pounds per hour

Day 7 5/8/2010 104.141 1000 pounds per hour

Day 8 5/9/2010 93.771 1000 pounds per hour

Day 9 5/10/2010 106.999 1000 pounds per hour

Day 10 5/11/2010 122.771 1000 pounds per hour

Day 11 5/12/2010 131.56 1000 pounds per hour

Day 12 5/13/2010 137.122 1000 pounds per hour

Day 13 5/14/2010 138.714 1000 pounds per hour

Day 14 5/15/2010 137.729 1000 pounds per hour

Day 15 5/16/2010 121.988 1000 pounds per hour

Day 16 5/17/2010 125.963 1000 pounds per hour

Day 17 5/18/2010 122.329 1000 pounds per hour

Day 18 5/19/2010 115.888 1000 pounds per hour

Day 19 5/20/2010 118.522 1000 pounds per hour

Day 20 5/21/2010 119.977 1000 pounds per hour

Day 21 5/22/2010 108.327 1000 pounds per hour

Day 22 5/23/2010 85.089 1000 pounds per hour

Day 23 5/24/2010 148.615 1000 pounds per hour

Day 24 5/25/2010 134.895 1000 pounds per hour

Day 25 5/26/2010 132.104 1000 pounds per hour

Day 26 5/27/2010 134.492 1000 pounds per hour

Day 27 5/28/2010 133.313 1000 pounds per hour

Day 28 5/29/2010 126.395 1000 pounds per hour

Day 29 5/30/2010 127.569 1000 pounds per hour

Day 30 5/31/2010 113.701 1000 pounds per hour
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

857.8 505.6

1,341.60 899.9

1,284.20 845

1,412.30 899.9

1,354.80 907.7

1,355.40 887.5

1,001.80 688.2

936.8 597.8

1,061.70 696.7

1,238.60 812

1,355.80 880

1,407.90 914.9

1,432.10 938.9

1,440.00 941

1,245.20 816.9

1,260.90 836.7

1,243.40 816.6

1,191.30 770

1,221.70 777.7

1,262.90 794.1

1,076.40 721.1

1,241.80 559.9

1,451.40 1,021.40

1,406.90 919.2

1,369.30 900.9

1,417.60 907

1,411.10 896.4

1,329.20 840.4

1,342.80 857

1,225.60 772.3
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

1916 83.2

3160 141.3

3010 132.7

3251 143.1

3199 143.3

3246 142.3

2335 107.2

2163 96.6

2507 111.7

2948 129.6

3188 140.3

3251 143.4

3322 147.2

3316 147.4

2876 130

2965 130

2917 132.1

2787 129.2

2813 123.7

2952 124.8

2489 129

2811 113.2

3443 92.2

3292 145.8

3185 141.8

3237 143.8

3219 142.7

2947 132.1

2981 133.8

2726 120.4
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

425,656.70

519,033.70

484,894.00

538,572.60

515,927.80

501,619.20

412,047.00

401,411.70

428,785.10

483,337.60

494,096.90

525,380.00

514,200.30

504,376.40

467,714.90

482,400.90

466,464.30

457,433.30

454,510.80

464,163.00

442,738.50

472,275.90

534,359.40

522,951.70

519,619.80

513,441.10

496,219.20

489,316.00

522,671.40

455,118.60
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

22.6

44.9

38.9

41.8

41.5

36.9

31.9

26.8

26.1

30.7

35.2

38.2

32.6

34.2

33.5

34.7

33.3

28.7

26.1

26.4

28.7

34.6

46.8

36.3

34.7

32.3

34.5

36.2

40.5

32.5
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)

0.971 127.3

0.978 127.8

0.980 127.5

0.977 128.0

0.981 127.8

0.975 128.9

0.985 124.1

0.993 122.7

0.991 123.8

0.982 126.9

0.983 130.6

0.984 130.6

0.988 130.8

0.988 128.9

0.984 128.0

0.979 128.3

0.979 128.0

0.981 127.1

0.982 128.2

0.980 129.4

0.983 127.8

0.984 129.7

0.984 131.7

0.984 130.9

0.982 130.7

0.979 131.0

0.978 131.6

0.978 131.0

0.980 130.6

0.980 130.4
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

6.4

8.9

9.1

9.1

9.1

9.4

8.4

8.1

8.6

8.8

9.5

9.2

9.6

9.9

9.2

9.0

9.1

8.9

9.2

9.3

8.4

8.9

9.4

9.3

9.1

9.5

9.9

9.4

8.8

9.3