# Patent

## Title
Golf club head

## Abstract

An exemplary golf club head having an increased amount of discretionary mass may be realized by utilizing improved drop angles, an improved average crown height, and/or articulation points. The discretionary mass may be placed low and deep in the club head to improve the location of the center of gravity as well as the inertial properties. A preferred break length may also be utilized to further improve the depth of the center of gravity. In one example, the center of gravity may be positioned to substantially align the sweet spot with the face center of the club head.

## Background
RELATED U.S. APPLICATION DATA
Continuation of application Ser. No. 12/332,998 filed on Dec. 11, 2008, which is a Continuation of application Ser. No. 11/717,107 filed on Mar. 13, 2007 (now U.S. Pat. No. 7,500,926).
Provisional application No. 60/876,537, filed on Dec. 22, 2006.
The disclosure of each related application is hereby incorporated by reference in its entirety.


BACKGROUND
As technology has progressed, wood-type club heads have evolved from the relatively small persimmon-wood heads to the “oversized” metal club heads typically found in most modern drivers. Despite the changes in size and materials over the years, modern drivers have failed to overcome certain shortcomings historically associated with traditional wood-type clubs.
For a golfer to extract maximum performance from a golf club, a club head having a mass in the range of 180-250 g is generally provided. A certain portion of the club head's mass is reserved for components that provide structural support. The remaining mass, referred to as discretionary mass, may be strategically distributed within the club head to improve the head's inertial properties and to orient the CG in a desired location.
In conventional drivers, favorable placement of the CG and enhancement of the moments of inertia (MOI) are limited by the available amount of discretionary mass. Conventional methods of increasing the discretionary mass, e.g. thinning the club head walls and utilizing light-weight materials, have yielded relatively small gains in available discretionary mass. Conventional drivers have generally failed to realize CG locations and moments of inertia necessary to deliver improved performance due to limited amounts of attainable discretionary mass.
Generally, golfers have a natural tendency to strike the golf ball about the face center of the club head. The face center, in most drivers, is the point on the face where maximum energy transfer occurs at ball impact and is also known as the Coefficient of Restitution (COR) “hot spot”. Although ball impact at the COR “hot spot” yields added performance benefits in the form of increased distance, it does not necessarily produce the most accurate ball flight if the COR “hot spot” is not aligned with the impact point on the club face where no head rotation or gear effect occurs, also known as the “sweet spot”, which is the orthogonal projection of the club head's center of gravity (CG) onto the striking face of the head. In currently available club heads, the “sweet spot” is generally located above the COR “hot spot” due to the high location of the club head's center of gravity. This unfavorable CG orientation produces a club head where only one of these performance variables, i.e., distance associated with the COR “hot spot” or accuracy associated with the “sweet spot”, may be maximized during a single golf shot.
Furthermore, this high “sweet spot” location on the face produces a statistically unfavorable ball contact pattern that results in decreased directional shot consistency. The natural tendency of the golfer to strike the ball about the face center, on average, results in a larger than desired distance between the location of the ball at impact and the “sweet spot”. This increased distance exaggerates both the head rotation and gear effect of the club head, causing a loss of carry distance and accuracy.
Shot accuracy and distance are also affected by the depth of the CG relative to the club face. In modern drivers, the CG is typically positioned near the face. This shallow CG placement prevents the club head from dynamically flexing the shaft toward alignment with the CG to loft the head and to close the face at impact with the ball. Additionally, a shallow CG decreases the radius of rotation of the face on off-center hits, thus decreasing shot accuracy.
SUMMARY
Hence, a need exists for a golf club head that provides an increase in discretionary mass, lowers the CG in the club head, increases the depth of the CG in the club head, aligns the CG with the center of the face, and improves the MOI of the club head.
Such benefits may be attained by utilizing drop angles, recovery angles, average heights, and break lengths in accordance with the embodiments of the present invention.



BRIEF DESCRIPTION OF THE DRAWINGS
Various implementations will now be described by way of example only, with reference to the following drawings in which:
FIG. 1 is a top plan view of an exemplary golf club in accordance with one aspect of the present invention.
FIG. 1A is a front elevational view of the golf club head of FIG. 1.
FIG. 1B is a front perspective view of the golf club head of FIG. 1.
FIG. 1C shows a template for locating the face center of a golf club head.
FIG. 2A shows a horizontal jig plate.
FIG. 2B shows the golf club head of FIG. 1 installed on the horizontal jig plate.
FIG. 2C is a front elevational view of the golf club head of FIG. 1.
FIG. 3 is a front elevational view of the golf club head of FIG. 1.
FIG. 3A is a front perspective view of the golf club head of FIG. 1.
FIG. 3B is a top plan view of the golf club head of FIG. 1
FIG. 3C is a heel side elevational view of the golf club head of FIG. 1.
FIG. 4 is a heel side elevational view of the golf club head of FIG. 1.
FIG. 5 is a front elevational view of the golf club head of FIG. 1.
FIG. 6 is a heel side cross-sectional view of the golf club head of FIG. 1.
FIG. 6A is a heel side cross-sectional view of the golf club head of FIG. 1 and a second exemplary golf club head in accordance with another aspect of the present invention.
FIG. 7 is a heel side cross-sectional view of the golf club head of FIG. 1.
FIG. 7A is a heel side cross-sectional view of the golf club head of FIG. 1 and a second exemplary golf club head in accordance with another aspect of the present invention.
FIG. 8 is a front elevational view of the golf club of FIG, 1.
FIG. 9 is a front elevational view of the golf club head of FIG. 1.
FIGS. 10A-E illustrate a plurality of non-arcuate junctions in accordance with another aspect of the present invention.
FIG. 11A is a heel side cross-sectional view of an exemplary golf club head in accordance with another aspect of the present invention.
FIG. 11B is a front elevational view of the golf club head of FIG. 11A.
FIG. 11C is a heel side cross-sectional view of an exemplary golf club head in accordance with another aspect of the present invention.
FIG. 11D illustrates a non-arcuate junction of FIGS. 10A-E.
FIG. 11E is a heel side cross-sectional view of the golf club head of FIG. 11C.
FIG. 12 is a top plan view of the golf club head of FIG. 1
FIG. 13 is a front elevational view of the golf club head of FIG. 1.
FIG. 14 is a heel side cross-sectional view of the golf club head of FIG. 11 A.
FIG. 15 is a heel side cross-sectional view of the golf club head of FIG. 11 A.
FIG. 16 is a heel side elevational view of the golf club head of FIG. 11 A.



DESCRIPTION
Referring to FIGS. 1 and 1A, “reference position,” as used herein. denotes a position of the club head 101 where the hosel centerline 102 is in an imaginary vertical plane 104 and is oriented at a lie angle α of 60° with respect to a ground plane 108. The imaginary vertical plane 104 is oriented parallel to the top edge 107 of the face 106. The reference position may be determined in accordance with the United States Golf Association and R&A Rules Limited, “Procedure for Measuring the Club Head Size of Wood Clubs,” Revision 1.0, Sections 6.0.1, 6.6, & 6.7 (Nov. 21, 2003). Unless otherwise indicated, all parameters are specified with the club head 101 in the reference position.
Referring to FIGS. 1, 1A, and 1C, “face center,” e.g., face center 112, as used herein, may be located using the USGA method described in the United States Golf Association's, “Procedure for Measuring the Flexibility of a Golf Club head,” Revision 2.0, Section 6.1 (Mar. 25, 2005). As described in the Procedure for Measuring the Flexibility of a Golf Club head, the face center 112 may be located using a template 113. having a coordinate system with a heel-toe axis orthogonal to a sole-crown axis. An aperture 119 may be located at the origin of the coordinate s stem and each axis may be divided into evenly spaced increments. The template 113 may be composed of a flexible material, e.g., a transparent polymer. The template is used as follows:

    
    
        (1) The template 113 is placed on the striking surface 111 with the heel-toe axis substantially parallel to the leading edge 107. The template is then moved back and forth in the heel-toe direction along the striking surface 111 until the heel and toe measurements at the opposite edges of the striking surface 111 are equal.
        (2) The template 113 is moved back and forth in the sole-crown direction along the striking surface 111 until the sole and crown measurements at the opposite edges of the striking surface 111 are equal.
        (3) The template 113 is moved with respect to the striking surface 111 as described in steps 1 and 2, above, until the heel and toe as well as the sole and crown measurements along the corresponding axes are equal. A circle is then marked on the face via the aperture 119 to indicate the face center 112.
    
    


Referring FIG. 1B, for purposes of determining moments of inertia (MOI) of a golf club 101 according to the various embodiments of the invention, a three-dimensional coordinate system having axes x, y, and z, has its origin at the center of gravity CG of the club head 101 with the club head 101 in the reference position. The Z-axis extends through the CG generally parallel to the strike face 106 in a vertical direction relative to the ground plane 108. The Y-axis extends through the CG substantially parallel to the strike face 106 and perpendicular to the z-axis. The X-axis extends through the CG and is perpendicular to the Z and the Y-axes. The relevant MOIs may be determined as follows:

    
    
        (1) The MOI about the z-axis (Izz) may be determined using the method described in United States Golf Association and R&A Rules Limited, “Procedure for Measuring the Moment of Inertia of Golf Club heads,” Revision 1.0 (Apr. 12, 2006). As described in the USGA Procedure for Measuring the Moment of Inertia of Golf Clubheads, a measuring instrument (not shown) designed for determining the moment of inertia of test parts having mass properties and overall dimensions similar to that of a golf club head, may be used to obtain the moment of inertia Izz about the z-axis. Referring to FIGS. 2A and 2B, a horizontal jig plate 120, described in the USGA Procedure for Measuring the Moment of Inertia of Golf Clubheads, is attached to the measuring instrument (not shown), such that the jig plate and the measurement instrument are level.
        
            As shown in FIG. 2A, the jig plate 120 has a first side 121 and a second side 123. The first side 121 includes mounting pins 125 and the second side 123 includes mounting pins 127. Pins 125 and 127 comprise rows arranged longitudinally with respect to the jig plate and columns arranged transversely with respect to the jig plate.
            For purposes of measuring the MOI of the club head 101 about the z-axis, an adapter 118a (FIG. 2B) is utilized to orient the club head with respect to the jig plate 120 so that the sole portion 109 of the club head is facing up and the club head 101 is disposed such that the angle θ between the hosel centerline 102 and an imaginary horizontal plane 113 is substantially 60° . Furthermore, the face portion 106 of the club head is substantially parallel to the rows of mounting pins 125 and 127. For purposes of measuring the MOI of the club head 101 about the z-axis, the pins 125 (FIG. 2A) on the first side 121 of the jig plate 120 are used for right-handed club heads and the pins 127 on the second side 123 of the jig plate 120 are used for left-handed club heads.
        
        
        (2) The MOI about the y-axis (Iyy) is determined using a measurement instrument, e.g, model number MOI-005-104 made by Inertia Dynamics, Inc. of Collinsville, Connecticut, designed for measuring the moment of inertia of test parts having mass properties and overall dimensions similar to that of a golf club head. Referring to FIG. 2C, an exemplary measurement instrument is provided with a horizontal jig plate 120 capable of accommodating a hosel fixture 118. Proper orientation of the club head 101 on the hosel fixture 118 is accomplished by rotating the club head 101, oriented in the reference position, through 90 degrees so that the toe is pointing upward in the vertical direction and the CG of the club head 101 is substantially aligned with the central axis of rotation 114, which is in the vertical direction, of the measuring instrument. These measurements are made using methodologies well known to those skilled in the art.
    
    


Referring to FIG. 3, hosel center 122, as used herein, refers to the point of intersection between a planar surface 123 and the hosel centerline 102. The planar surface 123 is characterized by the end of the hosel 100.
Referring to FIGS. 3 and 3A, for purposes of locating the CG of a golf club head 101 according to the various embodiments of the invention, a second three dimensional coordinate system, including axes Xhosel, Yhosel, and Zhosel, has its origin at the hosel center 122, with the club head 101 in the reference position. Axis Zhosel extends through the hosel center 122 generally parallel to the strike face 106 in a vertical direction relative to the ground plane 108. Axis Yhosel extends through the hosel center 122 substantially parallel to the strike face 106 and perpendicular to the Zhosel axis. Axis Xhosel extends through the hosel center 122 perpendicular to the Zhosel and Yhosel axes. The CG of the club head may be located as follows:

    
    
        (1) Referring to FIG. 3B, the CG is located a first horizontal distance 124 from an imaginary vertical plane 126. The plane 126 is oriented substantially parallel to the face 106 and passes through the hosel center 122. The distance 124 is the shortest horizontal distance from plane 126 to the CG;
        (2) Referring to FIG. 3B, the CG is located a second horizontal distance 128 from an imaginary vertical plane 130. The plane 130 is oriented substantially perpendicular to the face 106 and passes through the hosel center 122. The distance 128 is the shortest horizontal distance from plane 130 to the CG; and
        (3) Referring to FIG. 3C, the CG is located a first vertical distance 132 from the ground plane 108. The distance 132 is the shortest vertical distance from the ground plane 108 to the CG.
    
    


Referring to FIG. 4, sweet spot 134, as used herein, refers to the point of intersection between the outer surface of the club face 106 and an imaginary line 136 that is substantially perpendicular to the face 106 and passes through the CG of the club head 101.
Referring to FIG. 5, center apex 138, as used herein, refers to a point of intersection between an imaginary vertical plane 140 and the top of the strike face 106. The plane 140 is oriented substantially perpendicular to the face 106 and passes through the face center 112.
Referring to FIG. 6, break length 142, as used herein, denotes a horizontal distance, at a height 144 relative to the ground plane 108 in a direction substantially perpendicular to the face 106, between an imaginary vertical line 146 and the outer surface of a rear portion 148 of the club head 101. The imaginary vertical line 146 extends from the center apex 138 to the ground plane 108.
Referring to FIG. 7, the term “average height”, as used herein, denotes an average of a plurality of vertical distances, e.g. F1 . . . Fn, between a path 174 and the ground plane 108, in a vertical plane containing the center apex 138 and a rear-most point 149 of the club head 101. Vertical distances F1 . . . Fn may be spaced anywhere between the apex 138 and the point 149 in horizontal increments having any desired progression, e.g., equal 5 mm increments.
Referring to FIG. 8, face height 154, as used herein, denotes a vertical distance, with the club head 101 in the reference position, between a first plane 156, parallel to the ground plane 108 and passing through the highest point 160 of the strike face 106, and a second plane 158, parallel to the ground plane 108 and passing through the lowest point 162 of the strike face 106.
Referring to FIG. 9, face length 164, as used herein, refers to a horizontal distance between a heel end 166 and a toe end 168 along a horizontal plane 170 passing through the face center 112.
The term “non-arcuate junction”, as used herein, refers to a junction of two lines where: an endpoint of an arcuate line meets an endpoint of a straight line (FIGS. 10A and 10B), an endpoint of an arcuate line meets an endpoint of another arcuate line (FIGS. 10C and 10D), or an endpoint of a straight line meets an endpoint of another straight line (FIG. 10E).
Referring to FIGS. 11A and 11B, articulation point 172, as used herein, denotes at least one point along the path 174 where the curvature of the path 174 changes from concave to convex or vice versa. The path 174 is characterized by the intersection of an imaginary vertical plane 140 with the top portion of an exemplary club head 143. As shown in FIG. 11B, the imaginary vertical plane 140 is oriented substantially perpendicular to the face 106 and passes through the face center 112. Referring back to FIG. 11A, path 174 is laterally bounded by the center apex 138 and the rear-most point 149. When determining whether the path 174 changes curvature, it is assumed that all non-arcuate junctions along the path 174 are arcuate. For example, each non-arcuate junction 178 of club head 143, illustrated in FIG. 11C, is substituted with an imaginary junction 180 having an infinitesimally small radius, as shown in FIGS. 11D and 11E.
Referring to FIG. 12, overall length 182, as used herein, denotes the shortest horizontal distance between a first imaginary vertical plane 185, substantially parallel to the strike face 106 and passing through the center apex 138, and a second imaginary vertical plane 186 that is parallel to the plane 185 and passes through the rearward most point 149 on the club head 101, opposite the strike face 106.
Referring to FIG. 13, overall width 190, as used herein, denotes the shortest horizontal distance between a first imaginary vertical plane 192, substantially perpendicular to the strike face 106 and passing through the furthest laterally projecting point 196 of the toe 184, and a second imaginary vertical plane 194 that is substantially perpendicular to the face 106 and passes through the furthest laterally projecting point 198 of the heel 176 having the same height as point 196.
Referring to FIG. 14, drop angle β, as used herein, denotes an angle formed by an imaginary vertical line 200 and a line 202 tangent to the point of intersection between the line 200 and a path 174. The imaginary vertical line 200 extends from the path 174 to ground plane 108 at a specified horizontal distance from the center apex 138, not exceeding the horizontal distance between apex 138 and point 149. The path 174 is characterized by the intersection of an imaginary vertical plane 140 with the top portion of the exemplary club head 143. As shown in FIG. 14, the imaginary vertical plane 140 is oriented substantially perpendicular to the face 106 and passes through the face center 112. Any drop angle β is always measured to the right of the vertical line 200 when viewing the club head 143 from a heel side elevational view.
Referring to FIG. 14, recovery angle Φ, as used herein, denotes an angle formed by an imaginary vertical line 200 and a line 202 tangent to the point of intersection between the line 200 and the path 174. The imaginary vertical line 200 extends from the path 174 to ground plane 108 at a specified horizontal distance from the center apex 138, not exceeding the horizontal distance between apex 138 and point 149. Any recovery angle Φ is always measured to the left of the vertical line 200 when viewing the club head from a heel side elevational view.
The term “volume”, as used herein, may be determined using the method described in the United States Golf Association and R&A Rules Limited, “Procedure for Measuring the Club Head Size of Wood Clubs,” Revision 1.0, Section 5 (Nov. 21, 2003). As described in the Procedure for Measuring the Club Head Size of Wood Clubs, the “volume” is determined by using the following methodology:

    
    
        (1) Water is placed in a container large enough to completely immerse a-club head without the club head touching the container:
        (2) The filled container is placed on a digital electronic scale that is then tared:
        (3) The club head is slowly lowered into the container until the top of the club head is just below the surface of the water. The hosel of the club head should not be submerged;
        (4) The reading on the electronic scale with the club head submerged as described in step 3, above, is equal to the actual volume of the club head in cubic centimeters.
    
    


Referring to FIGS. 1-16 and the tables below, exemplary club heads in accordance with the various embodiments of the present invention are shown and described.
In one aspect of the invention, an improved CG location may be achieved by altering the geometry of the crown, e.g., recessing the crown to increase the available discretionary mass. This increased discretionary mass may be beneficially distributed within the club head to lower the CG. The amount of discretionary mass obtained as a result of geometrically altering the crown may be related to the crown's drop angles (FIG. 14), recovery angles (FIG. 14), average height (FIG. 7), and/or number of articulation points (FIG. 11 A). By adapting these variables in accordance with the embodiments of the present invention, an increase in discretionary mass may be achieved.
For example, in FIG. 14, an exemplary club head 143 having a crown recessed toward the ground plane 108 is shown. The crown includes a plurality of drop angles β and recovery angles Φ, i.e. the angles formed by line 200 and tangent line 202 along the path 174 between the center apex 138 and point 149. This improved crown orientation increases the discretionary mass of the club head 143 relative to that of a conventional driver, since less mass is required to form the crown. The amount of discretionary mass created may vary depending on the drop β and recovery angles Φ of the club head. Parameters associated with several exemplary embodiments according to the present invention are listed in Tables 1 and 2, below.









TABLE 1





Horizontal Distance
Drop Angle,



from
Exemplary Club
Drop Angle, Exemplary Club


Center Apex
Head 1
Head 2







2 cm
77.3°
74.3°


3 cm
41.4°
47.8°


4 cm
56.7°
58.2°


5 cm
68.4°
63.7°


6 cm
75.3°
68.6°


7 cm
78.9°
72.7°


8 cm
81.0°
76.1°


9 cm
82.8°
79.3°


10 cm 
80.1°
77.9°


















TABLE 2





Horizontal Distance
Recovery Angle,



from
Exemplary
Recovery Angle, Exemplary


Center Apex
Club Head 1
Club Head 2

















2 cm
102.7°
105.7°


3 cm
138.6°
132.2°


4 cm
123.3°
121.8°


5 cm
111.6°
116.3°


6 cm
104.7°
111.4°


7 cm
101.1°
107.3°


8 cm
99.0°
103.9°


9 cm
97.2°
100.7°


10 cm 
99.9°
102.1°









In accordance with one aspect of the present invention, club head 143 may have a drop angle β, preferably between about 35° and about 87°, more preferably between about 40° and about 85°, and most preferably between about 50° and 75°, when measured at a horizontal distance between about 2 cm and about 11 cm away from the center apex 138. In another aspect, the drop angle β, may be between about 40° and about 60°, more preferably between about 50° and about 60°, and most preferably between about 41.4° and about 47.8°, when measured at a horizontal distance between about 2 cm and about 4 cm away from the center apex 138. Further, club head 143 may also have a recovery angle Φ, preferably between about 92° and about 145°, and more preferably between about 97° and about 140°, when measured at a horizontal distance between about 2 cm and about 11 cm away from the center apex 138. In another aspect, the recovery angle Φ may be between about 90° and about 110°, when measured at a horizontal distance between about 2 cm and about 4 cm away from the center apex 138. By utilizing drop angles β and recovery angles Φ in the above recited ranges, an increase in discretionary mass may be obtained. The increased discretionary mass may be repositioned low and deep in the club head 143 to improve the CG location, resulting in improved shot accuracy and distance.
In another embodiment, shown in FIG. 7A, a club head 101 may utilize an average height, i.e. an average of a plurality of vertical distances, e.g. F1 . . . Fn, between the path 174 and the ground plane 108, adapted to increase the available discretionary mass. For example, by recessing at least a portion of the crown toward the ground plane 108 and thereby lowering the average height relative to that of a conventional driver, less mass is required to form the crown, thus yielding an increase in discretionary mass. Further, vertical distances F1 . . . Fn may be spaced anywhere between the apex 138 and the point 149 in increments having any desired progression, e.g., 5 mm increments, as shown in Table 3. Parameters associated with several exemplary embodiments according to the present invention are listed in Table 3.









TABLE 3







Height from


Horizontal Distance
Height from Path to Ground
Path to Ground


from Center Apex
Plane, Exemplary Club
Plane, Exemplary Club


[mm]
Head 3 [mm]
Head 4 [mm]







0 @ center apex
57.1
61.2


 5
58.5
62.6


10
57.9
62.2


15
57.1
61.3


20
55.2
60.1


25
48.7
54.4


30
42.7
49.5


35
38.6
45.2


40
35.1
41.9


45
32.6
39.4


50
30.5
36.6


55
28.9
34.4


60
27.7
32.1


65
26.4
30.4


70
25.5
28.8


75
24.7
27.3


80
23.8
26.0


85
23.1
24.9


90
22.1
23.8


95

23.0


100 

22.2


Avg. Ht.
37.7
40.4









In accordance with another aspect of the present invention, exemplary club head 143 may have an average height, preferably between about 35 mm and about 45 mm, more preferably between about 36 mm and about 41 mm, and most preferably between about 37.7 mm and about 40.4 mm. The increased discretionary mass created by utilizing the exemplary average heights, recited above, may be redistributed in the club head 143 to improve the mass properties thereof.
In another embodiment of the invention, shown in FIG. 11A, a club head 143 including at least one articulation point 172 along a path 174, has an increased discretionary mass. By utilizing a specified number of articulation points 172, a crown shape conducive to a favorable weight distribution may be achieved. For example, as illustrated in FIG. 11A, a recessed crown 150 may be created by incorporating two articulation points 172. The recessed shape of the crown may be adapted to increase the available discretionary mass by decreasing the mass required to form the crown. Such weight may be repositioned in club head 143 to increase the MOI or to place the CG in a more favorable position. This may allow for a more forgiving club head, resulting in improved shot accuracy and distance.
Improved placement of the CG may be generally accomplished by depositing the increased discretionary mass, i.e., the mass obtained by utilizing drop angles, recovery angles, average heights, and articulation points according to the embodiments of the present invention, as low and deep as possible in the exemplary club head 143. As shown in FIG. 6, conventional club heads, e.g., club head 101, are limited in their ability to place discretionary weight low and deep due to the geometry of the sole 141. The soles, e.g., sole 141, of conventional club heads are generally elevated with respect to the ground plane 108, which prevents discretionary mass from being deposited as close as possible to the ground plane 108. Thus, in another aspect of the invention, shown in FIG. 6A, a sole 139, having the break length 142 near the ground plane 108, may be utilized to position the increased discretionary mass as low and deep as possible in the exemplary club head 143. Parameters associated with an exemplary embodiment according to the present invention are listed in Table 4.










TABLE 4







Vertical distance up from
Break Length, Exemplary Club



GP [mm]
Head 5 [mm.]



















1
53.6



2
69.9



3
81.3



4
90.7



5
99.1



6
101.1



7
102.1



8
102.6



9
103.1



10
103.4



11
103.6



12
103.6



13
103.9



14
103.9



15
103.9



16
103.9



17
103.9



18
103.9



19
103.6



20
103.1



21
102.6



22
101.3



23
98.3










In some embodiments of the present invention, club head 143 may have a break length 142 between about 50 mm and about 110 mm at the vertical height 144 between about 1 mm and about 15 mm relative to the ground plane 108. The break length 142, may be, preferably, between about 90 mm and about 110 mm, more preferably between about 96.5 mm and about 140 mm, and most preferably, between about 100 mm and about 130 mm at a vertical height 144 between about 5 mm and about 10 mm relative to the ground plane 108. The break length 142 in accordance with the embodiments of the present invention, allows discretionary mass to be placed low and deep within the club head 143, yielding an improved CG location.
Referring to FIGS. 4 and 15, in another aspect of the present invention, the increased discretionary mass may be positioned low in the club head 143, e.g., by utilizing the break length 142 so that the sweet spot 134 is substantially aligned with the COR “hot spot”, i.e., the face center 112. By lowering the CG and aligning the sweet spot 134 with the COR “hot spot” 112, the benefits of these performance variables, i.e., the increased shot distance associated with the COR “hot spot” 112 and increased accuracy associated with the “sweet spot” 134, may be realized simultaneously. Thus, the club head 143, providing improved shot accuracy and distance, may be achieved.
Referring again to FIG. 15, another aspect of the present invention is to position the discretionary mass deep within the club head 143, e.g., by utilizing the break length 142, to increase the CG depth, i.e., the horizontal distance from the CG to the strike face 106. The exemplary club head 143, having a CG with such an increased depth, dynamically flexes the shaft toward alignment with the CG to loft the head 143 and to close the face 106 at impact with the ball. Additionally, the deep CG of club head 143 may increase the radius of rotation of the face 106 on off-center hits, thus improving shot accuracy.
CG location coordinates associated with several exemplary embodiments according to the present invention are listed in Table 5.










TABLE 5






Exemplary
Exemplary
Exemplary


CG Location
Club Head 6
Club Head 7
Club Head 8







First Horizontal
19.6 mm
31.0 mm
28.2 mm


Distance


Second Horizontal
62.2 mm
63.0 mm
70.6 mm


Distance


First Vertical
26.2 mm
27.4 mm
28.7 mm


Distance









Referring to FIGS. 3B and 3C as well as Table 5, in some embodiments of the present invention, first horizontal distance 124 may preferably be between about 12 mm and about 38 mm, more preferably between about 15 mm and about 36 mm, and most preferably between about 25 mm and about 35 mm. Second horizontal distance 128 may preferably be between about 55 mm and about 78 mm, more preferably between about 58 mm and about 74 mm, and most preferably between about 58 mm and about 66 mm. First vertical distance 132 may preferably be between about 20 mm and about 33 mm, more preferably between about 20 mm and about 28 mm, more preferably between about 22 mm and about 30 mm, and most preferably between about 25 mm and about 30 mm.
In addition to improving the CG location, some discretionary weight may be repositioned in the face to make the face taller and wider. A large face, for example, may instill increased confidence in a golfer. Such improved confidence may result in increased club head speed, which may improve overall ball carry. Furthermore, some discretionary weight may also be strategically positioned around the rear portion of the shell. This may increase the MOI about the vertical (Izz) and horizontal (Iyy) axes and may ultimately improve performance on off center hits by reducing slice/hook tendencies.
Table 6 lists moment of inertia, face height, and face length measurements for several exemplary embodiments according to the present invention:










TABLE 6







Exemplary
Exemplary



Exemplary
Club Head 7
Club Head 8


Measurement
Club Head 6 (CH6)
(CH7)
(CH8)







Iyy
 2486 g · cm2
 3149 g · cm2
 2866 g · cm2


Izz
 3878 g · cm2
 4538 g · cm2
 4394 g · cm2


Face Height
 49.3 mm
 52.6 mm
 54.6 mm


Face Length
101.3 mm
104.9 mm
105.7 mm









Referring to FIG. 1B and Table 6, in some embodiments of the present invention, Iyy), may preferably be at least about 2300 g·m2, more preferably be between about 2300 g·cm2 and about 3300 g·cm2, and most preferably be between about 2700 g·cm2 and about 3300 g·cm2. Izz may preferably be at least about 3700 g·cm2, more preferably be between about 3700 g·cm2 and about 4700 g·cm2, or most preferably be between about 3800 g·cm2 and about 4600 g·cm2.
Referring to FIGS. 8 and 9, as well as Table 6, in some embodiments of the present invention, the face height 154 may preferably be between about 43 mm and about 61 mm, more preferably between about 45 mm and about 58 mm, and most preferably between about 48 mm and about 58 mm. The face length 164 may preferably be between about 94 mm and about 115 mm, more preferably between about 96 mm and about 112 mm, and most preferably between about 98 mm and about 110 mm.
Referring to FIG. 16, an exemplary golf club 208, shown with the wood-type club head 143, may include a shaft 206, connected to a head 143 by a hosel 100. Head 143, may include a hollow shell formed by the strike face 106 and a body portion 204. The hollow shell may have the heel portion 176, the toe portion 184, the crown portion 150, and the sole portion 141.
Further, head 143 may be formed from a wide variety of materials, including metals, polymers, ceramics, composites, and wood. For instance, the club heads of the present invention may be made from stainless steel, titanium, or graphite fiber-reinforced epoxy, as well as persimmon or laminated maple. In one exemplary embodiment, club head 143 is formed, at least in part, of fiber-reinforced or fiberglass-reinforced plastic (FRP), otherwise known as reinforced thermoset plastic (RTP), reinforced thermoset resin (RTR), and glass-reinforced plastic (GRP).
In one preferred exemplary embodiment, the body portion 204 may be provided with the face 106 formed of SP700 Beta Titanium—an alpha/beta grade alloy of 4.5-3-2-2 Titanium (Ti-4.5% Al-3% V-2% Mo-2% Fe). In alternate embodiments, portions of head 143 may be formed of other titanium alloys including a forging of a high strength titanium alloy such as 10-2-3 (Ti-10% V-2% Fe-3% Al) or 15-3-3-3 (Ti-15% V-3% Cr-3% Sn-3% Al), a casting of a 6-4 alloy (Ti-6% Al-4% V), or other titanium alloys such as 3-2.5 Titanium (Ti-3% Al-2.5% V) or 15-5-3 Titanium (Ti-15% Mo-5% Zr-3% Al). In other embodiments, other forging and casting alloys may be used including stainless steel and aluminum.
In some embodiments, the volume of the club head may be at least about 200 cm3, more preferably between about 300 cm3 and about 500 cm3; and most preferably between about 310 cm3 and about 400 cm3.
A variety of club shafts are contemplated for use with the various embodiments of the present invention, including the shafts 206 that, for example, may be made from chrome-plated steel, stainless steel, aluminum, carbon or graphite fiber-reinforced epoxy, boron fiber-reinforced epoxy, or titanium. The shaft 206 may be provided with a grip, for example, formed from molded synthetic rubber or wrapped leather.
In addition, the present invention may relate to a golf club and a set of golf clubs having the inventive golf club heads described herein. For example, the set may be a set of wood-type golf clubs which may have metallic golf club heads.
While various aspects of the present invention are described above, it should be understood that the various features of the invention may be used singly or in any combination thereof. Therefore, this invention is not to be limited to only the specifically preferred embodiments depicted herein. Further, it should be understood that variations and modifications within the spirit and scope of the invention may occur to those skilled in the art to which the invention pertains. Accordingly, all expedient modifications readily attainable by one versed in the art from the disclosure set forth herein that are within the scope and spirit of the present invention are to be included as further embodiments of the present invention. The scope of the present invention is accordingly defined as set forth in the appended claims.

## Claims

1. A golf club head comprising:
a top portion;
a rear portion having an outer surface;
a strike face comprising an outer surface, a top edge, a face center, and a center apex, wherein the center apex is a point of intersection between an imaginary vertical traversing plane, oriented substantially perpendicular to the strike face and passing through the face center, and the top edge of the strike face, the imaginary vertical traversing plane intersecting a point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a hosel having a hosel centerline, wherein the club golf head is oriented relative to an imaginary horizontal ground plane so that the hosel centerline is in an imaginary vertical hosel plane generally parallel to the top edge of the strike face, the hosel centerline oriented at an angle of 60° relative to the imaginary horizontal ground plane;
a first imaginary vertical line extending from the center apex to the imaginary horizontal ground plane;
a first horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the first imaginary vertical line and the outer surface of the rear portion of the golf club head, the first horizontal distance being measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane and vertically spaced from a rear-most point of the club head, the first horizontal distance being between about 90 mm and about 110 mm;
a path characterized by an intersection between the imaginary vertical traversing plane and the top portion of the golf club head, the path originating at the center apex and terminating at the point of the golf club head that is rearmost in the imaginary vertical traversing plane, the path having a curvature; and
a point along the path wherein the curvature of the path changes from convex to concave.

2. The golf club head of claim 1 further comprising:
a center of gravity; and
wherein a point of intersection between the outer surface of the strike face and an imaginary line perpendicular to the strike face and passing through the center of gravity of the golf club head is substantially coincident with the face center.

3. A golf club head comprising:.
a top portion;
a rear portion having an outer surface;
a strike face comprising an outer surface, a top edge, a face center, and a center apex, wherein the center apex is a point of intersection between an imaginary vertical traversing plane, oriented substantially perpendicular to the strike face and passing through the face center, and the top edge of the strike face, the imaginary vertical traversing plane intersecting a point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a hosel having a hosel centerline, wherein the club golf head is oriented relative to an imaginary horizontal ground plane so that the hosel centerline is in an imaginary vertical hosel plane generally parallel to the top edge of the strike face, the hosel centerline oriented at an angle of 60° relative to the imaginary horizontal ground plane;
a first imaginary vertical line extending from the center apex to the imaginary horizontal ground plane;
a first horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the first imaginary vertical line and the outer surface of the rear portion of the golf club head, the first horizontal distance being measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane, the first horizontal distance being between about 90 mm and about 110 mm;
a path characterized by an intersection between the imaginary vertical traversing plane and the top portion of the golf club head, the path originating at the center apex and terminating at the point of the golf club head that is rearmost in the imaginary vertical traversing plane, the path having a curvature;
a point along the path wherein the curvature of the path changes from convex to concave: and
a second imaginary vertical line intersecting the path at a tangency point located a second horizontal distance between about 2 cm and about 4 cm from the center apex and a drop angle between the second imaginary vertical line and an imaginary line tangent to the path at the tangency point, the drop angle being between about 50° and about 75°.

4. The golf club head of claim 3, wherein the strike face further comprises a face height between about 43 mm and about 61 mm.

5. The golf club head of claim 4, wherein the strike face further comprises a face length between about 94 mm and about 115 mm.

6. The golf club head of claim 5 wherein the center of gravity located a third horizontal distance between about 12 mm and about 38 mm from the imaginary vertical hosel plane.

7. The golf club head of claim 6, wherein the center of gravity is located a vertical distance between about 20 mm and about 33 mm from the imaginary horizontal ground plane.

8. A golf club head comprising:
a center of gravity;
a top portion;
a rear portion having an outer surface;
a strike face comprising an outer surface, a top edge, a face center, and a center apex, wherein the center apex is a point of intersection between an imaginary vertical traversing plane, oriented substantially perpendicular to the strike face and passing through the face center, and the top edge of the strike face, the imaginary vertical traversing plane intersecting a point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a hosel having a hosel centerline, wherein the club golf head is oriented relative to an imaginary horizontal ground plane so that the hosel centerline is in an imaginary vertical hosel plane generally parallel to the top edge of the strike face, the hosel centerline oriented at an angle of 60° relative to the imaginary horizontal ground plane;
a first imaginary vertical line extending from the center apex to the imaginary horizontal ground plane;
a first horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the imaginary vertical line and the outer surface of the rear portion of the golf club head, the first horizontal distance measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane, the first horizontal distance being between about 90 mm and about 110 mm;
a path characterized by an intersection between the imaginary vertical traversing plane and the top portion of the golf club head, the path originating at the center apex and terminating at the point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a second imaginary vertical line intersecting the path at a tangency point located a second horizontal distance between about 2 cm and about 4 cm from the center apex; and
a drop angle between the second imaginary vertical line and an imaginary line tangent to the path at the tangency point, the drop angle being between about 50° and about 75°.

9. The golf club head of claim 8 further comprising:
a center of gravity; and
wherein a point of intersection between the outer surface of the strike face and an imaginary line perpendicular to the strike face and passing through the center of gravity of the golf club head is substantially coincident with the face center.

10. The golf club head of claim 8, wherein the strike face further comprises a face height between about 43 mm and about 61 mm.

11. The golf club head of claim 10, wherein the strike face further comprises a face length between about 94 mm and about 115 mm.

12. The golf club head of claim 11 further comprising an imaginary coordinate system having an origin located at the center of gravity of the golf club head, the coordinate system having an x-axis, a y-axis, and a z-axis, wherein the golf club head has a moment of inertia of at least about 3700 g·cm2 about the z-axis.

13. The golf club head of claim 12, wherein the golf club head has a moment of inertia of at least about 2300 g·cm2 about the y-axis.

14. The golf club head of claim 13, wherein the center of gravity is located a third horizontal distance between about 12 mm and about 38 mm from the imaginary vertical hosel plane.

15. The golf club head of claim 14, wherein the center of gravity is located a vertical distance between about 20 mm and about 33 mm from the imaginary horizontal ground plane.

16. A golf club head comprising:
a center of gravity;
a top portion;
a rear portion having an outer surface;
a strike face comprising an outer surface, a top edge, a face center, and a center apex, wherein the center apex is a point of intersection between an imaginary vertical traversing plane, oriented substantially perpendicular to the strike face and passing through the face center, and the top edge of the strike face, the imaginary vertical traversing plane intersecting a point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a hosel having a hosel centerline, wherein the golf club head is oriented relative to an imaginary horizontal ground plane so that the hosel centerline is in an imaginary vertical hosel plane generally parallel to the top edge of the strike face, the hosel centerline oriented at an angle of 60° relative to the imaginary horizontal ground plane;
a path characterized by an intersection between the imaginary vertical traversing plane and the top portion of the golf club head, the path originating at the center apex and terminating at the point of the golf club head that is rearmost in the imaginary vertical traversing plane; and
a first imaginary vertical line intersecting the path at a tangency point located a first horizontal distance between about 2 cm and about 4 cm from the center apex; and
a drop angle between the first imaginary vertical line and an imaginary line tangent to the path at the tangency point, the drop angle being between about 50° and about 75°.

17. The golf club head of claim 16, further comprising:
a second imaginary vertical line extending from the center apex to the imaginary horizontal ground plane; and
a second horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the second imaginary vertical line and the outer surface of the rear portion of the golf club head, the second horizontal distance measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane, the second horizontal distance being between about 96.5 mm and about 140 mm.

18. The golf club head of claim 17, wherein the second horizontal distance is between about 100 mm and about 130 mm.

19. The golf club head of claim 16, wherein the strike face further comprises a face height between about 43 mm and about 61 mm.

20. The golf club head of claim 19, wherein the strike face further comprises a face length between about 94 mm and about 115 mm.

21. The golf club head of claim 20 further comprising a volume between about 300 cm3 and about 500 cm3.

22. The golf club head of claim 21 further comprising an imaginary coordinate system having an origin located at the center of gravity of the golf club head, the coordinate system having an x-axis, a y-axis, and a z-axis, wherein the golf club head has a moment of inertia of at least about 3700 g·cm2 about the z-axis.

23. The golf club head of claim 22, wherein the golf club head has a moment of inertia of at least about 2300 g·cm2 about the y-axis.

24. The golf club head of claim 23, wherein the center of gravity is located a third horizontal distance between about 12 mm and about 38 mm from the imaginary vertical hosel plane.

25. The golf club head of claim 24, wherein the center of gravity is located a vertical distance between about 20 mm and about 33 mm from the imaginary horizontal ground plane.

26. A golf club head comprising:
a center of gravity;
a top portion;
a rear portion having an outer surface;
a strike face comprising an outer surface, a top edge, a face center, and a center apex, wherein the center apex is a point of intersection between an imaginary vertical traversing plane, oriented substantially perpendicular to the strike face and passing through the face center, and the top edge of the strike face, the imaginary vertical traversing plane intersecting a point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a hosel having a hosel centerline, wherein the club golf head is oriented relative to an imaginary horizontal ground plane so that the hosel centerline is in an imaginary vertical hosel plane generally parallel to the top edge of the strike face, the hosel centerline oriented at an angle of 60° relative to the imaginary horizontal ground plane;
a path characterized by an intersection between the imaginary vertical traversing plane and the top portion of the golf club head, the path originating at the center apex and terminating at the point of the golf club head that is rearmost in the first imaginary vertical plane;
a first imaginary vertical line intersecting the path at a tangency point located a first horizontal distance between about 2 cm and about 4 cm from the center apex; and
a recovery angle between the first imaginary vertical line and an imaginary line tangent to the path at the tangency point, the recovery angle being between about 90° and about 110°.

27. The golf club head of claim 26 further comprising:
a second imaginary vertical line extending from the center apex to the imaginary horizontal ground plane; and
a second horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the second imaginary vertical line and the outer surface of the rear portion of the golf club head, the second horizontal distance measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane, the second horizontal distance being between about 90 mm and about 110 mm.

28. The golf club head of claim 27 further comprising a drop angle between the first imaginary vertical line and the imaginary line tangent to the path at the tangency point, the drop angle being between about 50° and about 75°.

29. The golf club head of claim 28, wherein the strike face further comprises a face height between about 43 mm and about 61 mm.

30. The golf club head of claim 29, wherein the strike face further comprises a face length between about 94 mm and about 115 mm.

31. The golf club head of claim 30, further comprising an imaginary coordinate system having an origin located at the center of gravity of the golf club head, the coordinate system having an x-axis, a y-axis, and a z-axis, wherein the golf club head has a moment of inertia of at least about 3700 g·cm2 about the z-axis.

32. The golf club head of claim 31, wherein the golf club head has a moment of inertia of at least about 2300 g·cm2 about the y-axis.

33. The golf club head of claim 32, wherein the center of gravity is located a third horizontal distance between about 12 mm and about 38 mm from the imaginary vertical hosel plane.

34. The golf club head of claim 33 further comprising:
a second imaginary vertical line extending from the center apex to the imaginary horizontal ground plane; and
a second horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the second imaginary vertical line and the outer surface of the rear portion of the golf club head, the second horizontal distance measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane, the second horizontal distance being between about 96.5 mm and about 140 mm.

35. The golf club head of claim 34, wherein the second horizontal distance is between about 100 mm and about 130 mm.

36. A golf club head comprising:
a top portion;
a rear portion having an outer surface;
a strike face comprising an outer surface, a top edge, a face center, and a center apex, wherein the center apex is a point of intersection between an imaginary vertical traversing plane, oriented substantially perpendicular to the strike face and passing through the face center, and the top edge of the strike face, the imaginary vertical traversing plane intersecting a point of the golf club head that is rearmost in the first imaginary vertical plane;
a hosel having a hosel centerline, wherein the club golf head is oriented relative to an imaginary horizontal ground plane so that the hosel centerline is in an imaginary vertical hosel plane generally parallel to the top edge of the strike face, the hosel centerline oriented at an angle of 60° relative to the imaginary horizontal ground plane;
a first imaginary vertical line extending from the center apex to the imaginary horizontal ground plane;
a first horizontal distance, in a direction perpendicular to the imaginary vertical hosel plane, between the first imaginary vertical line and the outer surface of the rear portion of the golf club head, the first horizontal distance measured at a height between about 1 mm and about 15 mm relative to the imaginary horizontal ground plane, the first horizontal distance being between about 90 mm and about 110 mm;
a path characterized by an intersection between the imaginary vertical traversing plane and the top portion of the golf club head, the path originating at the center apex and terminating at the point of the golf club head that is rearmost in the imaginary vertical traversing plane;
a second imaginary vertical line intersecting the path at a tangency point located a second horizontal distance between about 2 cm and about 4 cm from the center apex;
a drop angle between the second imaginary vertical line and an imaginary line tangent to the path at the tangency point, the drop angle being between about 50° and about 75°; and
a recovery angle between the second imaginary vertical line and the imaginary line tangent to the path at the tangency point, the recovery angle being between about 92° and about 145°.